WO2022001828A1 - Ceramic-like material, preparation method therefor, and application thereof - Google Patents

Ceramic-like material, preparation method therefor, and application thereof Download PDF

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WO2022001828A1
WO2022001828A1 PCT/CN2021/102127 CN2021102127W WO2022001828A1 WO 2022001828 A1 WO2022001828 A1 WO 2022001828A1 CN 2021102127 W CN2021102127 W CN 2021102127W WO 2022001828 A1 WO2022001828 A1 WO 2022001828A1
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weight
parts
ceramic material
imitation
fibers
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张玲玲
刘芳
林信平
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比亚迪股份有限公司
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    • CCHEMISTRY; METALLURGY
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
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    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/06Quartz; Sand
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/30Oxides other than silica
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    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
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    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
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    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/20Polyamides
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
    • H04M1/185Improving the rigidity of the casing or resistance to shocks
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
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    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
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    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Definitions

  • the organic polymer material includes at least one of polyphenylene sulfide, polyamide, polybutylene terephthalate, and polycarbonate.
  • the modifier includes titanate, At least one of stearic acid, silane coupling agent, zirconate and aluminate.
  • the alumina, oxidative At least one of silicon and zirconia is subjected to surface modification treatment, and the modifier includes at least one of titanate, stearic acid, silane coupling agent, zirconate and aluminate.
  • the content of the above modifier accounts for 0.5-1.5 wt % of the total amount of the surface-modified substances; the surface-modified substances include the alumina, silicon oxide and oxide at least one of zirconium.
  • the surface-modified substances include the alumina, silica and zirconia.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Signal Processing (AREA)
  • Civil Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Disclosed are a ceramic-like material, a preparation method therefor, and an application thereof. The ceramic-like material comprises 30-60 parts by weight of aluminum oxide, 5-20 parts by weight of silicon oxide, 5-20 parts by weight of zirconium oxide, and 20-30 parts by weight of an organic high-polymer material.

Description

仿陶瓷材料及其制备方法和应用Imitation ceramic material and preparation method and application thereof
优先权信息priority information
本公开请求于2020年6月29日向中国国家知识产权局提交的、专利申请号为202010604273.2、申请名称为“仿陶瓷材料及其制备方法和应用”的中国专利申请的优先权,并且其全部内容通过引用结合在本公开中。This disclosure requests the priority of the Chinese patent application with the patent application number 202010604273.2 and the application title "Imitation ceramic material and its preparation method and application" submitted to the State Intellectual Property Office of China on June 29, 2020, and the entire contents Incorporated in this disclosure by reference.
技术领域technical field
陶瓷因具有耐磨损、耐高温、耐腐蚀及出色的外观感等优良性质而成为5G时代的手机壳体的材料之一。但是陶瓷的抗摔性能差限制了陶瓷作为手机壳体的应用。塑料具有介电常数低、韧性好等优良性质,普遍被应用于手机背板。而塑料背板,耐温稳定性差,不耐磨损,而且塑料材质的外观已经不能满足消费者对于手机外观的要求。因此,需要一种仿陶瓷材料,使其具有陶瓷的质感,同时兼具塑料的优异性能,达到轻量化,适应5G时代。Ceramics have become one of the materials for mobile phone casings in the 5G era due to their excellent properties such as wear resistance, high temperature resistance, corrosion resistance and excellent appearance. However, the poor drop resistance of ceramics limits the application of ceramics as mobile phone casings. Plastics have excellent properties such as low dielectric constant and good toughness, and are widely used in mobile phone backplanes. The plastic backplane has poor temperature resistance and stability, and is not resistant to wear, and the appearance of plastic materials can no longer meet consumers' requirements for the appearance of mobile phones. Therefore, a ceramic imitation material is needed, which has the texture of ceramics and the excellent performance of plastics, so as to achieve lightweight and adapt to the 5G era.
公开内容public content
本公开的目的在于克服上述现有技术中存在的问题,提供一种仿陶瓷材料及其制备方法和应用,该仿陶瓷材料强度高,具有很好的抗冲击性能,且瓷质效果好,从而将其用于电子产品壳体,可以满足消费者对于电子产品外观的要求。The purpose of the present disclosure is to overcome the above-mentioned problems in the prior art, and to provide an imitation ceramic material, a preparation method and application thereof, the imitation ceramic material has high strength, good impact resistance, and good porcelain effect, thereby When it is used in the housing of electronic products, consumers' requirements for the appearance of electronic products can be met.
本公开的第一方面是提供一种仿陶瓷材料。根据本公开的实施例,所述仿陶瓷材料包括30-60重量份的氧化铝、5-20重量份的氧化硅、5-20重量份的氧化锆和20-30重量份的有机高分子材料。A first aspect of the present disclosure is to provide a ceramic-like material. According to an embodiment of the present disclosure, the imitation ceramic material includes 30-60 parts by weight of alumina, 5-20 parts by weight of silicon oxide, 5-20 parts by weight of zirconia, and 20-30 parts by weight of organic polymer material .
根据本公开的一些实施例,所述仿陶瓷材料包括40-60重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆和20-30重量份的有机高分子材料。According to some embodiments of the present disclosure, the ceramic-like material includes 40-60 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia, and 20-30 parts by weight of organic macromolecules Material.
根据本公开的一些实施例,所述仿陶瓷材料还包括5-20重量份的纤维,所述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。According to some embodiments of the present disclosure, the ceramic-like material further includes 5-20 parts by weight of fibers, the fibers including at least one of glass fibers, carbon fibers, and mineral fibers.
根据本公开的一些实施例,所述纤维的D50直径为0.1-10μm。According to some embodiments of the present disclosure, the fibers have a D50 diameter of 0.1-10 μm.
根据本公开的一些实施例,所述仿陶瓷材料包括30-50重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆、20-30重量份的有机高分子材料和5-15重量份的纤维。According to some embodiments of the present disclosure, the imitation ceramic material includes 30-50 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia, and 20-30 parts by weight of organic macromolecules material and 5-15 parts by weight of fiber.
根据本公开的一些实施例,所述有机高分子材料包括聚苯硫醚、聚酰胺、聚对苯二甲酸丁二醇酯和聚碳酸酯中的至少一种。According to some embodiments of the present disclosure, the organic polymer material includes at least one of polyphenylene sulfide, polyamide, polybutylene terephthalate, and polycarbonate.
根据本公开的一些实施例,所述仿陶瓷材料的密度为2.4-2.9g/cm 3,拉伸强度不低于45MPa,抗弯强度不低于55MPa,落锤高度不低于20cm。 According to some embodiments of the present disclosure, the density of the ceramic-like material is 2.4-2.9 g/cm 3 , the tensile strength is not less than 45 MPa, the bending strength is not less than 55 MPa, and the drop height is not less than 20 cm.
本公开的第二方面是提供一种制备上述仿陶瓷材料的方法。根据本公开的实施例,所述制备方法包括:A second aspect of the present disclosure is to provide a method for preparing the above-mentioned imitation ceramic material. According to an embodiment of the present disclosure, the preparation method includes:
S1、将氧化铝、氧化硅、氧化锆和有机高分子材料放入挤出机中挤出得到喂料;S1. Put aluminum oxide, silicon oxide, zirconium oxide and organic polymer materials into an extruder to extrude to obtain a feed;
S2、将所述喂料在注塑机中注塑得到仿陶瓷材料。S2, injecting the feed material in an injection molding machine to obtain a ceramic imitation material.
根据本公开的一些实施例,在步骤S1前,预先用改性剂对所述氧化铝、氧化硅和氧化锆中的至少一种进行表面改性处理,所述改性剂包括钛酸酯、硬脂酸、硅烷偶联剂、锆酸酯和铝酸酯中的至少一种。According to some embodiments of the present disclosure, before step S1, at least one of the alumina, silica and zirconia is surface-modified with a modifier, the modifier includes titanate, At least one of stearic acid, silane coupling agent, zirconate and aluminate.
根据本公开的一些实施例,所述氧化铝的D50为0.3-1μm,所述氧化硅的D50为0.3-1μm,所述氧化锆的D50为0.3-1μm。According to some embodiments of the present disclosure, the D50 of the alumina is 0.3-1 μm, the D50 of the silicon oxide is 0.3-1 μm, and the D50 of the zirconia is 0.3-1 μm.
根据本公开的一些实施例,所述挤出的挤出温度为290-335℃;所述注塑的注塑温度为300-340℃,注射压力为100-200MPa,保压时间为10-90s。According to some embodiments of the present disclosure, the extrusion temperature of the extrusion is 290-335° C.; the injection molding temperature of the injection molding is 300-340° C., the injection pressure is 100-200 MPa, and the pressure holding time is 10-90 s.
根据本公开的一些实施例,步骤S1中还加入纤维,所述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。According to some embodiments of the present disclosure, fibers are further added in step S1, and the fibers include at least one of glass fibers, carbon fibers, and mineral fibers.
本公开的第三方面是提供一种电子产品壳体。根据本公开的实施例,所述电子产品壳体采用前述仿陶瓷材料或前述方法得到的仿陶瓷材料制备得到。A third aspect of the present disclosure is to provide an electronic product housing. According to an embodiment of the present disclosure, the electronic product housing is prepared by using the foregoing imitation ceramic material or the imitating ceramic material obtained by the foregoing method.
本公开通过控制氧化铝、氧化硅和氧化锆三者的比例关系,形成紧密堆积结构,提高陶瓷材料的强度;且含有特定含量的氧化硅、氧化铝和氧化锆,与有机高分子材料协同作用,使得仿陶瓷材料强度高,具有很好的抗冲击性能,具有陶瓷的质感,从而将其用于电子产品壳体,可以满足消费者对于电子产品外观的要求。The present disclosure forms a close-packed structure by controlling the proportions of alumina, silica and zirconia to improve the strength of the ceramic material; and contains specific content of silica, alumina and zirconia to synergize with organic polymer materials , so that the imitation ceramic material has high strength, good impact resistance and ceramic texture, so that it can be used in electronic product casings to meet consumers' requirements for the appearance of electronic products.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description that follows.
公开详细描述public detailed description
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
在本公开的一个方面,本公开提供了一种仿陶瓷材料。根据本公开的一个实施例,所述仿陶瓷材料包括30-60重量份的氧化铝、5-20重量份的氧化硅、5-20重量份的氧化锆和20-30重量份的有机高分子材料。In one aspect of the present disclosure, the present disclosure provides a ceramic-like material. According to an embodiment of the present disclosure, the imitation ceramic material includes 30-60 parts by weight of alumina, 5-20 parts by weight of silicon oxide, 5-20 parts by weight of zirconia, and 20-30 parts by weight of organic macromolecules Material.
在本公开中,所述氧化铝、氧化硅和氧化锆三者形貌不同,通过控制三者的比例关系在本申请范围内,可以使所述氧化铝、氧化硅和氧化锆形成紧密堆积结构,提升了仿陶瓷材料的强度;且所述氧化铝、氧化硅、氧化锆与有机高分子材料相互作用,使仿陶瓷材料 具有塑胶韧性的同时,兼具陶瓷的质感。该仿陶瓷材料易加工得到,强度高,具有很好的抗冲击性能,且瓷质效果好,从而将其用于电子产品壳体,可以满足消费者对于电子产品外观的要求。根据本公开的一个具体实施例,上述仿陶瓷材料包括40-60重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆和20-30重量份的有机高分子材料。In the present disclosure, the alumina, silica and zirconia have different morphologies, and by controlling the proportional relationship of the three within the scope of the present application, the alumina, silica and zirconia can form a close-packed structure , the strength of the imitation ceramic material is improved; and the alumina, silicon oxide, zirconia interact with the organic polymer material, so that the imitation ceramic material has the plastic toughness and the texture of the ceramic at the same time. The imitation ceramic material is easy to process, has high strength, has good impact resistance, and has good ceramic effect, so that it can be used in electronic product casings and can meet consumers' requirements for the appearance of electronic products. According to a specific embodiment of the present disclosure, the above-mentioned imitation ceramic material includes 40-60 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia and 20-30 parts by weight of organic macromolecules Material.
在本公开的一个实施例中,为进一步提高仿陶瓷材料的力学性能,上述仿陶瓷材料还可以包括5-20重量份的纤维。根据本公开的一个具体实施例,上述仿陶瓷材料包括30-50重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆、20-30重量份的有机高分子材料和5-15重量份的纤维。根据本公开的再一个具体实施例,上述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。根据本公开的又一个具体实施例,上述纤维的D50直径为0.1-10μm。由此,进一步提高仿陶瓷材料的力学性能。In an embodiment of the present disclosure, in order to further improve the mechanical properties of the ceramic-like material, the above-mentioned ceramic-like material may further include 5-20 parts by weight of fibers. According to a specific embodiment of the present disclosure, the above-mentioned imitation ceramic material includes 30-50 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia, and 20-30 parts by weight of organic macromolecules material and 5-15 parts by weight of fibers. According to yet another specific embodiment of the present disclosure, the above-mentioned fibers include at least one of glass fibers, carbon fibers, and mineral fibers. According to yet another specific embodiment of the present disclosure, the D50 diameter of the above-mentioned fibers is 0.1-10 μm. Thus, the mechanical properties of the ceramic-like material are further improved.
在本公开的再一个实施例中,上述有机高分子材料包括聚苯硫醚(PPS)、聚酰胺(PA)、聚对苯二甲酸丁二醇酯(PBT)和聚碳酸酯(PC)中的一种或多种。为了进一步提高材料力学性能、降低材料熔融温度,从而降低加工难度,根据本公开的一个具体实施例,上述有机高分子材料可以为聚苯硫醚基共混料;具体地,所述聚苯硫醚基共混料可以以聚苯硫醚为主体,混合聚酰胺、聚对苯二甲酸丁二醇酯和聚碳酸酯高分子聚合物或及其合金中的一种或多种。In yet another embodiment of the present disclosure, the above organic polymer material includes polyphenylene sulfide (PPS), polyamide (PA), polybutylene terephthalate (PBT) and polycarbonate (PC) one or more of. In order to further improve the mechanical properties of the material, reduce the melting temperature of the material, and thus reduce the difficulty of processing, according to a specific embodiment of the present disclosure, the above-mentioned organic polymer material may be a polyphenylene sulfide-based blend; The ether-based blend can be based on polyphenylene sulfide, mixed with one or more of polyamide, polybutylene terephthalate and polycarbonate polymer or alloys thereof.
本公开提供的所述仿陶瓷材料强度高且具有很好的抗冲击性能,根据本公开的一个实施例,上述仿陶瓷材料的拉伸强度不低于45MPa,抗弯强度不低于55MPa;上述仿陶瓷材料可承受60g落锤的落锤高度不低于20cm。所述落锤高度可以但不限于使用预设落锤高度下的60g重的落锤砸仿陶瓷材料的方式测试得到。The imitation ceramic material provided by the present disclosure has high strength and good impact resistance. According to an embodiment of the present disclosure, the tensile strength of the imitated ceramic material is not less than 45MPa, and the flexural strength is not less than 55MPa; The imitation ceramic material can withstand a 60g drop weight with a drop weight of not less than 20cm. The drop weight can be obtained by, but not limited to, a method of smashing the imitation ceramic material with a 60g drop weight at a preset drop weight height.
在本公开的又一个实施例中,本公开提供的所述仿陶瓷材料的密度为2.4-2.9g/cm 3,由此,该仿陶瓷材料不仅具有陶瓷的质感,而且相比现有的氧化锆陶瓷,具有轻量化优势。 In yet another embodiment of the present disclosure, the density of the ceramic-like material provided by the present disclosure is 2.4-2.9 g/cm 3 , and thus, the ceramic-like material not only has the texture of ceramics, but also has Zirconium ceramics have the advantage of light weight.
在本公开的再一个方面,本公开同时提供了一种制备上述仿陶瓷材料的方法。根据本公开的实施例,所述制备方法包括:In yet another aspect of the present disclosure, the present disclosure also provides a method for preparing the above-mentioned imitation ceramic material. According to an embodiment of the present disclosure, the preparation method includes:
S1、将30-60重量份的氧化铝、5-20重量份的氧化硅、5-20重量份的氧化锆和20-30重量份的有机高分子材料放入挤出机中挤出得到喂料;S1, put 30-60 parts by weight of alumina, 5-20 parts by weight of silicon oxide, 5-20 parts by weight of zirconia and 20-30 parts by weight of organic polymer materials into an extruder and extrude to obtain feed material;
S2、将所述喂料在注塑机中注塑得到仿陶瓷材料。S2, injecting the feed material in an injection molding machine to obtain a ceramic imitation material.
本公开提供的制备仿陶瓷材料的方法,在制备过程中,通过控制仿陶瓷材料的各组分含量在本申请的范围内,使得体系的熔融指数高,流动性好,易于加工注塑得到仿陶瓷材料,提高产品的产率。根据本公开的一个具体实施例,上述步骤S1中得到的喂料的熔融指数大于10g/10min/290℃。In the method for preparing the imitation ceramic material provided by the present disclosure, in the preparation process, by controlling the content of each component of the imitation ceramic material within the scope of the present application, the system has high melt index, good fluidity, and is easy to process and inject to obtain the imitation ceramic material. materials to improve product yields. According to a specific embodiment of the present disclosure, the melt index of the feed obtained in the above step S1 is greater than 10 g/10 min/290°C.
在本公开的一个实施例中,上述步骤S1中,将40-60重量份的氧化铝、10-15重量份 的氧化硅、10-15重量份的氧化锆和20-30重量份的有机高分子材料放入挤出机中挤出得到喂料。In an embodiment of the present disclosure, in the above step S1, 40-60 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia and 20-30 parts by weight of organic high The molecular material is put into the extruder and extruded to obtain the feed.
在本公开的再一个实施例中,为进一步提高仿陶瓷材料的力学性能,上述步骤S1中,还可以包括加入5-20重量份的纤维。根据本公开的一个具体实施例中,上述步骤S1中,将30-50重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆、20-30重量份的有机高分子材料和5-15重量份的纤维放入挤出机中挤出得到喂料。根据本公开的再一个具体实施例,上述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。根据本公开的又一个具体实施例,上述纤维的D50直径为0.1-10μm。由此,进一步提高仿陶瓷材料的力学性能。In yet another embodiment of the present disclosure, in order to further improve the mechanical properties of the imitation ceramic material, the above step S1 may further include adding 5-20 parts by weight of fibers. According to a specific embodiment of the present disclosure, in the above step S1, 30-50 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia, 20-30 parts by weight of organic The polymer material and 5-15 parts by weight of fibers are put into an extruder and extruded to obtain a feed. According to yet another specific embodiment of the present disclosure, the above-mentioned fibers include at least one of glass fibers, carbon fibers, and mineral fibers. According to yet another specific embodiment of the present disclosure, the D50 diameter of the above-mentioned fibers is 0.1-10 μm. Thus, the mechanical properties of the ceramic-like material are further improved.
在本公开的又一个实施例中,为进一步提高所述氧化铝、氧化硅、氧化锆与有机高分子材料的相容性,在步骤S1前,预先用改性剂对所述氧化铝、氧化硅和氧化锆中的至少一种进行表面改性处理,所述改性剂包括钛酸酯、硬脂酸、硅烷偶联剂、锆酸酯和铝酸酯中的至少一种。根据本公开的一个具体实施例,上述改性剂的含量占被表面改性处理的物质的总量的0.5-1.5wt%;被表面改性处理的物质包括所述氧化铝、氧化硅和氧化锆中的至少一种。根据本公开的又一个具体实施例,被表面改性处理的物质包括所述氧化铝、氧化硅和氧化锆三种。In yet another embodiment of the present disclosure, in order to further improve the compatibility of the alumina, silica, zirconia and organic polymer materials, before step S1, the alumina, oxidative At least one of silicon and zirconia is subjected to surface modification treatment, and the modifier includes at least one of titanate, stearic acid, silane coupling agent, zirconate and aluminate. According to a specific embodiment of the present disclosure, the content of the above modifier accounts for 0.5-1.5 wt % of the total amount of the surface-modified substances; the surface-modified substances include the alumina, silicon oxide and oxide at least one of zirconium. According to yet another specific embodiment of the present disclosure, the surface-modified substances include the alumina, silica and zirconia.
在本公开的又一个实施例中,为进一步提高所述氧化铝、氧化硅和氧化锆在体系中的分散性,从而提高制备得到的仿陶瓷材料的力学性能,上述氧化铝的D50为0.3-1μm,上述氧化硅的D50为0.3-1μm,上述氧化锆的D50为0.3-1μm。In yet another embodiment of the present disclosure, in order to further improve the dispersibility of the alumina, silica and zirconia in the system, thereby improving the mechanical properties of the prepared ceramic-like material, the D50 of the alumina is 0.3- 1 μm, the D50 of the above-mentioned silicon oxide is 0.3-1 μm, and the D50 of the above-mentioned zirconia is 0.3-1 μm.
在本公开的又一个实施例中,为了提高产品的均匀一致性,先将原料混合,再放入挤出机中挤出得到喂料;所述混合的时间可以为0.5-3h,将原料混合均匀即可。根据本公开的一个具体实施例,上述挤出的挤出温度为290-335℃。将所述喂料在注塑机中注塑,所述注塑的注塑温度为300-340℃,注射压力为100-200MPa,保压时间为10-90s。In yet another embodiment of the present disclosure, in order to improve the uniformity of the product, the raw materials are first mixed, and then put into an extruder to extrude to obtain a feed; the mixing time can be 0.5-3 hours, and the raw materials are mixed Evenly. According to a specific embodiment of the present disclosure, the extrusion temperature of the above extrusion is 290-335°C. The feeding material is injected in an injection molding machine, and the injection molding temperature is 300-340° C., the injection pressure is 100-200 MPa, and the pressure holding time is 10-90 s.
在本公开的又一个实施例中,上述有机高分子材料包括聚苯硫醚、聚酰胺、聚对苯二甲酸丁二醇酯和聚碳酸酯中的至少一种。为了进一步提高材料力学性能、降低材料熔融温度,从而降低加工难度,上述有机高分子材料可以为聚苯硫醚基共混料;具体地,所述聚苯硫醚基共混料可以以聚苯硫醚为主体,混合聚酰胺、聚对苯二甲酸丁二醇酯和聚碳酸酯高分子聚合物或及其合金中的一种或多种。In yet another embodiment of the present disclosure, the above-mentioned organic polymer material includes at least one of polyphenylene sulfide, polyamide, polybutylene terephthalate, and polycarbonate. In order to further improve the mechanical properties of the material, reduce the melting temperature of the material, and thus reduce the difficulty of processing, the above-mentioned organic polymer material can be a polyphenylene sulfide-based blend; specifically, the polyphenylene sulfide-based blend can be polyphenylene sulfide. Sulfide is the main body, mixed with one or more of polyamide, polybutylene terephthalate and polycarbonate polymer or its alloy.
在本公开的第三个方面,本公开还提供了一种电子产品壳体。根据本公开的实施例,所述电子产品壳体包括上述的仿陶瓷材料或上述方法制备得到的仿陶瓷材料。例如,该电子产品壳体可以为手机壳体或者穿戴设备壳体,具体地,可以为手机外壳、手机中框、一体化手机外壳中框、手表后盖或手表中框等。本公开的仿陶瓷材料,工艺制备简单,易加工注塑成型,不需要烧结,大大降低了制造成本,且得到的仿陶瓷材料强度高,具有很好 的抗冲击性能,且瓷质效果好,满足电子产品壳体的性能需求。In a third aspect of the present disclosure, the present disclosure also provides an electronic product housing. According to an embodiment of the present disclosure, the electronic product housing includes the above-mentioned imitation ceramic material or the imitative ceramic material prepared by the above method. For example, the electronic product casing may be a mobile phone casing or a wearable device casing, specifically, a mobile phone casing, a mobile phone middle frame, an integrated mobile phone casing middle frame, a watch back cover or a watch middle frame, and the like. The imitation ceramic material of the present disclosure has the advantages of simple process preparation, easy processing and injection molding, no need for sintering, greatly reducing the manufacturing cost, and the obtained imitation ceramic material has high strength, good impact resistance, and good porcelain effect, and meets the requirements of Performance requirements for electronic product housings.
下面参考具体实施例,对本公开进行描述,需要说明的是,这些实施例仅仅是描述性的,而不以任何方式限制本公开。The present disclosure will be described below with reference to specific embodiments. It should be noted that these embodiments are merely illustrative and do not limit the present disclosure in any way.
实施例1Example 1
本实施例的制备仿陶瓷材料的方法包括:The method for preparing the imitation ceramic material of the present embodiment includes:
称取4kg中粒径D50为0.5μm的氧化铝,1kg D50为0.8μm氧化硅,1kg D50为0.3μm的氧化锆,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 4kg of alumina with a particle size of D50 of 0.5μm, 1kg of D50 of 0.8μm of silicon oxide, and 1kg of zirconia with a D50 of 0.3μm, then add 60g of γ-aminopropyltriethoxysilane to the mixer and stir for 1h After obtaining the modified ceramic composite powder;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer to mix for 1 hour to obtain the plastic-ceramic composite material. The screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized by the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料S1。仿陶瓷材料S1的组分含量为:50重量份的氧化铝、12.5重量份的氧化硅、12.5重量份的氧化锆和25重量份的PPS塑料。Load the feeding material into the hopper of the injection molding machine, install the injection mold, set the barrel temperature of the injection molding machine to 320 ℃, the injection pressure to 120 MPa, the holding time of 30 s, and the mold temperature to 120 ℃ to obtain the imitation ceramic material S1 by injection molding. The component content of the imitation ceramic material S1 is: 50 parts by weight of alumina, 12.5 parts by weight of silicon oxide, 12.5 parts by weight of zirconia and 25 parts by weight of PPS plastic.
实施例2Example 2
本实施例的制备仿陶瓷材料的方法包括:The method for preparing the imitation ceramic material of the present embodiment includes:
称取4kg中粒径D50为0.5μm的氧化铝,1kg D50为0.8μm氧化硅,1kg D50为0.3μm的氧化锆,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 4kg of alumina with a particle size of D50 of 0.5μm, 1kg of D50 of 0.8μm of silicon oxide, and 1kg of zirconia with a D50 of 0.3μm, then add 60g of γ-aminopropyltriethoxysilane to the mixer and stir for 1h After obtaining the modified ceramic composite powder;
称取1.5kg PPS塑料、0.5kg PBT塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 1.5kg of PPS plastic and 0.5kg of PBT plastic into the mixer and mix for 1 hour to obtain a plastic-ceramic composite material. The screw extruder is heated to 300 ° C, and the plastic-ceramic composite material is extruded and granulated by the screw extruder to obtain a plastic-ceramic composite. material;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料S2。仿陶瓷材料S2的组分含量为:50重量份的氧化铝、12.5重量份的氧化硅、12.5重量份的氧化锆、18.75重量份的PPS和6.25重量份PBT塑料高分子共混基体。Load the feeding material into the hopper of the injection molding machine, install the injection mold, set the temperature of the injection molding machine barrel to 320 °C, the injection pressure to 120 MPa, the holding time of 30 s, and the mold temperature to be 120 °C, and the imitation ceramic material S2 is obtained by injection molding. The component content of the imitation ceramic material S2 is: 50 parts by weight of alumina, 12.5 parts by weight of silicon oxide, 12.5 parts by weight of zirconia, 18.75 parts by weight of PPS and 6.25 parts by weight of PBT plastic polymer blend matrix.
实施例3-8Examples 3-8
实施例3-8分别提供了仿陶瓷材料的制备方法,制备过程中,除了所采用的原料种类或重量份不同外,其余步骤与实施例1相同。实施例3-8中的混合原料中各组分含量具体见表1。Embodiments 3-8 respectively provide the preparation methods of the imitation ceramic materials. During the preparation process, the remaining steps are the same as those in Embodiment 1 except that the types or parts by weight of the raw materials used are different. The content of each component in the mixed raw materials in Examples 3-8 is shown in Table 1.
对比例1Comparative Example 1
本对比例的制备仿陶瓷材料的方法包括:The method for preparing the imitation ceramic material of this comparative example includes:
称取6.0kg中粒径D50为0.5μm的氧化铝,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 6.0 kg of alumina with a medium particle size D50 of 0.5 μm, then add 60 g of γ-aminopropyltriethoxysilane to the mixer, and stir for 1 hour to obtain the modified ceramic composite powder;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer to mix for 1 hour to obtain the plastic-ceramic composite material. The screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized by the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料D1。仿陶瓷材料D1的组分含量为:75重量份的氧化铝和25重量份的PPS塑料。Put the feed material into the hopper of the injection molding machine, install the injection mold, set the temperature of the injection molding machine barrel to 320°C, the injection pressure to 120MPa, the pressure holding time to 30s, and the mold temperature to be 120°C, and the imitation ceramic material D1 is obtained by injection molding. The component content of the imitation ceramic material D1 is: 75 parts by weight of alumina and 25 parts by weight of PPS plastic.
对比例2Comparative Example 2
本对比例的仿陶瓷材料的制备方法为:The preparation method of the imitation ceramic material of this comparative example is:
称取6.0kg中粒径D50为0.3μm的氧化锆,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 6.0 kg of zirconia with a medium particle size D50 of 0.3 μm, then add 60 g of γ-aminopropyltriethoxysilane to the mixer, and stir for 1 hour to obtain the modified ceramic composite powder;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer to mix for 1 hour to obtain the plastic-ceramic composite material. The screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized by the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料D2。仿陶瓷材料D2的组分含量为:75重量份的氧化锆和25重量份的PPS。Load the feeding material into the hopper of the injection molding machine, install the injection mold, set the barrel temperature of the injection molding machine to 320°C, the injection pressure to be 120MPa, the pressure holding time to 30s, and the mold temperature to be 120°C, and the imitation ceramic material D2 is obtained by injection molding. The component content of the imitation ceramic material D2 is: 75 parts by weight of zirconia and 25 parts by weight of PPS.
对比例3Comparative Example 3
本对比例的制备仿陶瓷材料的方法包括:The method for preparing the imitation ceramic material of this comparative example includes:
称取4kg中粒径D50为0.3μm的氧化锆,1kg D50为0.8μm氧化硅,1kg D50为0.5μm的氧化铝,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 4kg of zirconia with a particle size of D50 of 0.3μm, 1kg of D50 of 0.8μm of silicon oxide, and 1kg of aluminum oxide with a D50 of 0.5μm, then add 60g of γ-aminopropyltriethoxysilane to the mixer and stir for 1h After obtaining the modified ceramic composite powder;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer to mix for 1 hour to obtain the plastic-ceramic composite material. The screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized by the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料D3。仿陶瓷材料D3的组分含量为:50重量份的氧化锆、12.5重量份的氧化硅、12.5重量份的氧化铝和25重量份的PPS塑料。Load the feed material into the hopper of the injection molding machine, install the injection mold, set the barrel temperature of the injection molding machine to 320°C, the injection pressure to be 120MPa, the pressure holding time to 30s, and the mold temperature to be 120°C, and the imitation ceramic material D3 is obtained by injection molding. The component contents of the imitation ceramic material D3 are: 50 parts by weight of zirconia, 12.5 parts by weight of silicon oxide, 12.5 parts by weight of alumina and 25 parts by weight of PPS plastic.
对比例4Comparative Example 4
本对比例的制备仿陶瓷材料的制备方法包括:The preparation method of the preparation of the imitation ceramic material of this comparative example includes:
称取5kg中位粒径D50为0.5μm的氧化铝,1kg D50为0.3μm的氧化锆,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 5kg of alumina with a median particle size D50 of 0.5μm and 1kg of zirconia with a D50 of 0.3μm, then add 60g of γ-aminopropyltriethoxysilane to the mixer, and stir for 1h to obtain a modified ceramic composite powder;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温 至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer and mix for 1h to obtain the plastic-ceramic composite material, the screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized through the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料S1。仿陶瓷材料S1的组分含量为:62.5重量份的氧化铝、12.5重量份的氧化锆和25重量份的PPS塑料。Load the feeding material into the hopper of the injection molding machine, install the injection mold, set the barrel temperature of the injection molding machine to 320 ℃, the injection pressure to 120 MPa, the holding time of 30 s, and the mold temperature to 120 ℃ to obtain the imitation ceramic material S1 by injection molding. The component content of the imitation ceramic material S1 is: 62.5 parts by weight of alumina, 12.5 parts by weight of zirconia and 25 parts by weight of PPS plastic.
对比例5Comparative Example 5
本对比例的制备仿陶瓷材料的方法包括:The method for preparing the imitation ceramic material of this comparative example includes:
称取5kg中位粒径D50为0.5μm的氧化铝,1kg D50为0.8μm氧化硅,然后加入60gγ-氨丙基三乙氧基硅烷于混合机中,搅拌1h后得到改性后陶瓷复合粉体;Weigh 5kg of alumina with a median particle size D50 of 0.5μm and 1kg of D50 as 0.8μm silicon oxide, then add 60g of γ-aminopropyltriethoxysilane to the mixer, stir for 1h to obtain the modified ceramic composite powder body;
称取2.0kg PPS塑料加入混合机中混合1h后得到塑料陶瓷复合料,将螺杆挤出机升温至300℃,塑料陶瓷复合料经螺杆挤出机挤出、造粒得到喂料;Weigh 2.0kg of PPS plastic and add it to the mixer to mix for 1 hour to obtain the plastic-ceramic composite material. The screw extruder is heated to 300°C, and the plastic-ceramic composite material is extruded and pelletized by the screw extruder to obtain the feed;
将喂料装入注塑机料斗,安装注塑模具,设定注塑机料桶温度为320℃,注塑压力为120MPa,保压时间30s,模具温度120℃,注塑得到仿陶瓷材料S1。仿陶瓷材料S1的组分含量为:62.5重量份的氧化铝、12.5重量份的氧化硅和25重量份的PPS塑料。Load the feeding material into the hopper of the injection molding machine, install the injection mold, set the barrel temperature of the injection molding machine to 320 ℃, the injection pressure to 120 MPa, the holding time of 30 s, and the mold temperature to 120 ℃ to obtain the imitation ceramic material S1 by injection molding. The component content of the imitation ceramic material S1 is: 62.5 parts by weight of alumina, 12.5 parts by weight of silicon oxide and 25 parts by weight of PPS plastic.
性能测试:Performance Testing:
(1)仿陶瓷材料的原料放入挤出机中挤出得到喂料,测试喂料的熔融指数,参照ASTM D1238-04进行测试,其中,熔融温度为290℃。(1) The raw material of imitating ceramic material is put into the extruder and extruded to obtain the feed, and the melt index of the feed is tested, and the test is carried out with reference to ASTM D1238-04, wherein the melting temperature is 290 ° C.
(2)对仿陶瓷材料进行如下性能测试:(2) Perform the following performance tests on the imitation ceramic materials:
密度/g/cm 3:参照ISO 1183-1进行测试; Density/g/cm 3 : Test according to ISO 1183-1;
拉伸强度:参照ASTM D638进行测试;Tensile strength: test according to ASTM D638;
弯曲强度:参照ASTM D790进行测试;Flexural strength: tested according to ASTM D790;
硬度:维氏硬度,硬度计及压痕法(金刚压头、力1kg、试压时间10s);Hardness: Vickers hardness, hardness tester and indentation method (diamond indenter, force 1kg, pressure test time 10s);
落锤测试:参照ASTM E208进行测试,其中,使用60g重的落锤砸样品中心位置,从5cm高度开始,如果不裂就按照每次5cm的高度增加,直到样品出现肉眼可见裂纹停止,记录高度值;Drop weight test: Test according to ASTM E208, in which a 60g drop weight is used to hit the center of the sample, starting from a height of 5cm, and if it does not crack, increase the height by 5cm each time until the sample has visible cracks and stop, and record the height value;
陶瓷质感:用不锈钢片对氧化锆陶瓷进行敲击,以氧化锆陶瓷发出的声音为基准,用不锈钢对仿陶瓷材料进行敲击,仿陶瓷材料发出的声音80%以上接近氧化锆陶瓷发出的声音,标记为A+级;每10%为一梯度,仿陶瓷材料发出的声音50%以上接近氧化锆陶瓷发出的声音,标记为B+级;其中,仿陶瓷材料发出的声音越接近氧化锆陶瓷发出的声音,其陶瓷质感越好,外观上看越像陶瓷。Ceramic texture: percussion zirconia ceramics with stainless steel sheets, based on the sound of zirconia ceramics, percussion imitation ceramic materials with stainless steel, the sound of imitation ceramic materials is more than 80% close to that of zirconia ceramics , marked as A+ grade; every 10% is a gradient, more than 50% of the sound emitted by the imitation ceramic material is close to the sound emitted by the zirconia ceramic, which is marked as the B+ grade; among them, the sound emitted by the imitation ceramic material is closer to the sound emitted by the zirconia ceramic. The sound, the better the ceramic texture, the more ceramic-like in appearance.
表1实施例和对比例中的混合原料组分和重量份数据表Table 1 Mixed raw material components and parts by weight data table in the examples and comparative examples
Figure PCTCN2021102127-appb-000001
Figure PCTCN2021102127-appb-000001
Figure PCTCN2021102127-appb-000002
Figure PCTCN2021102127-appb-000002
表2Table 2
Figure PCTCN2021102127-appb-000003
Figure PCTCN2021102127-appb-000003
由表2的数据可以看出,本申请提供的仿陶瓷材料,满足熔融指数大于10g/10min/290℃、密度为2.4-2.9g/cm 3、拉伸强度大于等于45MPa、抗弯强度大于等于55MPa、落锤高度大于等于20cm,综合性能优异;其中,仿陶瓷材料的原料放入挤出机中挤出得到的喂料的熔融指数高,易注塑加工形成仿陶瓷材料;强度高,具有很好的抗冲击性能;且瓷质效果好。对比例1和对比例5的熔融指数低,难以注塑加工,降低生产效率;对比例2-3的强度低,抗冲击性能差,且密度大,不利于轻量化;对比例4的抗冲击性能差。 As can be seen from the data in Table 2, the imitation ceramic material provided by this application satisfies that the melt index is greater than 10g/10min/290°C, the density is 2.4-2.9g/cm 3 , the tensile strength is greater than or equal to 45MPa, and the flexural strength is greater than or equal to 55MPa, the height of the drop weight is greater than or equal to 20cm, and the comprehensive performance is excellent; among them, the raw material of the imitation ceramic material is put into the extruder and extruded to obtain a high melt index, and it is easy to be injection molded to form a ceramic imitation material; Good impact resistance; and good porcelain effect. Comparative example 1 and comparative example 5 have low melt index, which is difficult for injection molding and reduces production efficiency; comparative example 2-3 has low strength, poor impact resistance, and high density, which is not conducive to light weight; impact resistance of comparative example 4 Difference.
以上详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure are described above in detail, but the present disclosure is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure. These simple modifications All belong to the protection scope of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. In order to avoid unnecessary repetition, the present disclosure provides The combination method will not be specified otherwise.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, the various embodiments of the present disclosure can also be arbitrarily combined, as long as they do not violate the spirit of the present disclosure, they should also be regarded as the contents disclosed in the present disclosure.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structures, materials, or features are included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it should be understood that the above-described embodiments are exemplary and should not be construed as limitations of the present disclosure, and those of ordinary skill in the art may interpret the above-described embodiments within the scope of the present disclosure. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (13)

  1. 一种仿陶瓷材料,其中,包括:30-60重量份的氧化铝、5-20重量份的氧化硅、5-20重量份的氧化锆和20-30重量份的有机高分子材料。An imitation ceramic material, comprising: 30-60 parts by weight of alumina, 5-20 parts by weight of silicon oxide, 5-20 parts by weight of zirconia and 20-30 parts by weight of organic polymer materials.
  2. 根据权利要求1所述的仿陶瓷材料,其中,所述仿陶瓷材料包括40-60重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆和20-30重量份的有机高分子材料。The imitation ceramic material according to claim 1, wherein the imitation ceramic material comprises 40-60 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia and 20-30 parts by weight of zirconia parts of organic polymer materials.
  3. 根据权利要求2所述的仿陶瓷材料,其中,所述仿陶瓷材料还包括5-20重量份的纤维,所述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。The imitation ceramic material according to claim 2, wherein the imitation ceramic material further comprises 5-20 parts by weight of fibers, the fibers comprising at least one of glass fibers, carbon fibers and mineral fibers.
  4. 根据权利要求3所述的仿陶瓷材料,其中,所述纤维的D50直径为0.1-10μm。The ceramic-like material according to claim 3, wherein the D50 diameter of the fibers is 0.1-10 μm.
  5. 根据权利要求3或4所述的仿陶瓷材料,其中,所述仿陶瓷材料包括30-50重量份的氧化铝、10-15重量份的氧化硅、10-15重量份的氧化锆、20-30重量份的有机高分子材料和5-15重量份的纤维。The imitation ceramic material according to claim 3 or 4, wherein the imitation ceramic material comprises 30-50 parts by weight of alumina, 10-15 parts by weight of silicon oxide, 10-15 parts by weight of zirconia, 20-15 parts by weight of zirconia 30 parts by weight of organic polymer materials and 5-15 parts by weight of fibers.
  6. 根据权利要求1所述的仿陶瓷材料,其中,所述有机高分子材料包括聚苯硫醚、聚酰胺、聚对苯二甲酸丁二醇酯和聚碳酸酯中的至少一种。The imitation ceramic material according to claim 1, wherein the organic polymer material comprises at least one of polyphenylene sulfide, polyamide, polybutylene terephthalate and polycarbonate.
  7. 根据权利要求1所述的仿陶瓷材料,其中,所述仿陶瓷材料的密度为2.4-2.9g/cm 3,拉伸强度不低于45MPa,抗弯强度不低于55MPa,落锤高度不低于20cm。 The imitation ceramic material according to claim 1, wherein the density of the imitation ceramic material is 2.4-2.9g/cm 3 , the tensile strength is not less than 45MPa, the flexural strength is not less than 55MPa, and the drop height is not low at 20cm.
  8. 一种制备权利要求1-7中任一项所述的仿陶瓷材料的方法,其中,包括:A method for preparing the imitation ceramic material described in any one of claims 1-7, wherein, comprising:
    S1、将氧化铝、氧化硅、氧化锆和有机高分子材料放入挤出机中挤出得到喂料;S1. Put aluminum oxide, silicon oxide, zirconium oxide and organic polymer materials into an extruder to extrude to obtain a feed;
    S2、将所述喂料在注塑机中注塑得到仿陶瓷材料。S2, injecting the feed material in an injection molding machine to obtain a ceramic imitation material.
  9. 根据权利要求8所述的方法,其中,在步骤S1前,预先用改性剂对所述氧化铝、氧化硅和氧化锆中的至少一种进行表面改性处理,所述改性剂包括钛酸酯、硬脂酸、硅烷偶联剂、锆酸酯和铝酸酯中的至少一种。The method according to claim 8, wherein, before step S1, at least one of the alumina, silica and zirconia is surface-modified with a modifier, and the modifier includes titanium At least one of acid ester, stearic acid, silane coupling agent, zirconate and aluminate.
  10. 根据权利要求8或9所述的方法,其中,所述氧化铝的D50为0.3-1μm,所述氧 化硅的D50为0.3-1μm,所述氧化锆的D50为0.3-1μm。The method according to claim 8 or 9, wherein the D50 of the alumina is 0.3-1 m, the D50 of the silicon oxide is 0.3-1 m, and the D50 of the zirconia is 0.3-1 m.
  11. 根据权利要求8-10中任一项所述的方法,其中,所述挤出的挤出温度为290-335℃;所述注塑的注塑温度为300-340℃,注射压力为100-200MPa,保压时间为10-90s。The method according to any one of claims 8-10, wherein the extrusion temperature of the extrusion is 290-335°C; the injection molding temperature of the injection molding is 300-340°C, and the injection pressure is 100-200MPa, The holding time is 10-90s.
  12. 根据权利要求8-11中任一项所述的方法,其中,步骤S1中还包括加入纤维,所述纤维包括玻璃纤维、碳纤维和矿物纤维中的至少一种。The method according to any one of claims 8-11, wherein step S1 further comprises adding fibers, the fibers comprising at least one of glass fibers, carbon fibers and mineral fibers.
  13. 一种电子产品壳体,其中,所述电子产品壳体采用权利要求1-7中任一项所述的仿陶瓷材料或权利要求8-12中任一项所述的方法得到的仿陶瓷材料制备得到。An electronic product casing, wherein the electronic product casing adopts the imitation ceramic material according to any one of claims 1-7 or the imitation ceramic material obtained by the method according to any one of claims 8-12 prepared.
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