WO2022000776A1 - Diaphragm and sound-producing device - Google Patents

Diaphragm and sound-producing device Download PDF

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Publication number
WO2022000776A1
WO2022000776A1 PCT/CN2020/114314 CN2020114314W WO2022000776A1 WO 2022000776 A1 WO2022000776 A1 WO 2022000776A1 CN 2020114314 W CN2020114314 W CN 2020114314W WO 2022000776 A1 WO2022000776 A1 WO 2022000776A1
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WO
WIPO (PCT)
Prior art keywords
layer
hard film
film layer
thickness
soft adhesive
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PCT/CN2020/114314
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French (fr)
Chinese (zh)
Inventor
章超
曾月
Original Assignee
瑞声声学科技(深圳)有限公司
瑞声科技(新加坡)有限公司
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Application filed by 瑞声声学科技(深圳)有限公司, 瑞声科技(新加坡)有限公司 filed Critical 瑞声声学科技(深圳)有限公司
Publication of WO2022000776A1 publication Critical patent/WO2022000776A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers

Definitions

  • the utility model relates to the field of electro-acoustic conversion, in particular to a vibrating film and a sound-emitting device used in portable electronic products.
  • the sound-generating device of the related art includes a vibration system and a magnetic circuit system with a magnetic gap; the vibration system includes a diaphragm and a voice coil inserted in the magnetic gap to drive the diaphragm to vibrate and produce sound.
  • the vibrating membrane adopts a composite layer structure, including a hard film layer and a soft adhesive glue layer alternately stacked in sequence to form a three-layer or five-layer structure, wherein the thickness of each hard film layer is the same.
  • the diaphragm in the related art has the same thickness of each hard film layer, which leads to an increased risk of diaphragm rupture and failure under large amplitude, which in turn leads to product failure. The problem stands out.
  • This utility model is to overcome the above-mentioned technical problems, and to provide a vibrating film and a sound-emitting device with good acoustic performance and high reliability.
  • the present invention provides a vibrating membrane, the vibrating membrane comprises a first soft adhesive adhesive layer and first hard adhesive layers respectively attached to opposite sides of the first soft adhesive adhesive layer film layer and second hard film layer; the thickness of the first hard film layer is different from the thickness of the second hard film layer; wherein, the first hard film layer and the second hard film layer The hardness of the plasma membrane layer is greater than the hardness of the first soft adhesive layer.
  • the ratio of the thickness of the first hard film layer to the thickness of the second hard film layer ranges from 0.1 to 0.9.
  • the diaphragm further comprises a second soft adhesive layer attached to the side of the second hard film layer away from the first soft adhesive layer, and a second soft adhesive layer attached to the second hard layer.
  • a third hard film layer on the side of the soft adhesive layer away from the second hard film layer; the first hard film layer, the second hard film layer and the third hard film layer
  • the thicknesses of the layers are different; wherein, the hardness of the first hard film layer, the second hard film layer and the third hard film layer are all greater than the hardness of the first soft adhesive layer and the hardness of the third hard film layer.
  • the hardness of the soft adhesive layer is different.
  • the thickness ratio of the layer with the smallest thickness to the layer with the largest thickness is in the range of 0.1-0.9 .
  • the first soft adhesive layer and the second soft adhesive layer have the same thickness.
  • the thicknesses of the first soft adhesive layer and the second soft adhesive layer are different, and the thickness ratio of a layer with a larger thickness to a layer with a smaller thickness ranges from 0.1 to 0.9.
  • the first hard film layer, the second hard film layer and the third hard film layer are all thermoplastic elastomers, polyetheretherketone, polyarylate, polyetherimide, It is made of any one of thermoplastic polyurethane elastomer, rubber and TPV.
  • the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa .
  • the first soft adhesive layer and the second soft adhesive layer are made of acrylic film or silicone film, and the thickness of each layer is 2-100um.
  • the present invention also provides a sound-generating device, which includes a vibration system and a magnetic circuit system that drives the vibration system to vibrate and sound, and the vibration system includes the above-mentioned vibrating membrane provided by the present invention.
  • the vibrating membrane of the present invention comprises at least two hard film layers and a soft soft film for bonding the adjacent two hard film layers.
  • the adhesive layer by setting the thickness of each hard film layer to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the stress level of the diaphragm, thereby effectively reducing the rupture of the diaphragm.
  • the probability of the diaphragm is reduced, the problem of product failure is reduced, and the reliability of the diaphragm and the sound-emitting device using the diaphragm is higher; due to the improvement of the stress level of the diaphragm, the diaphragm can achieve a larger amplitude, which effectively improves the performance of the diaphragm.
  • the acoustic performance of the diaphragm and the sound-emitting device using the diaphragm is set to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the
  • Fig. 1 is the three-dimensional structure schematic diagram of the vibrating membrane of the present invention
  • FIG. 2 is a schematic diagram of a part of the structure in FIG. 1 .
  • FIG. 3 is a schematic structural diagram of another embodiment of FIG. 2;
  • FIG. 4 is a schematic structural diagram of the sound-emitting device of the present invention.
  • the present invention provides a vibrating film 10, the vibrating film 10 comprises at least two hard film layers and a soft adhesive layer for bonding two adjacent hard film layers, and each hard film layer has a The thickness is different, thereby reducing the stress level of the diaphragm, thereby reducing the rupture rate.
  • the following takes the three-layer structure and five-layer structure as examples to illustrate, not limited to three or five layers, but also other layers, such as seven layers, nine layers, etc.:
  • the diaphragm 10 includes a first soft adhesive layer 11 and a first hard film attached to opposite sides of the first soft adhesive layer 11 respectively layer 21 and the second hard film layer 22, thus forming a diaphragm with a three-layer structure.
  • the thickness of the first hard film layer 21 is different from the thickness of the second hard film layer 22 .
  • the thickness of the second hard film layer 22 is greater than the thickness of the first hard film layer 21 .
  • the ratio of the thickness of the first hard coat layer 21 to the thickness of the second hard coat layer 22 is preferably in the range of 0.1-0.9. That is, the thickness difference between the first hard coat layer 21 and the second hard coat layer 22 is greater than the standard deviation of the thickness of the second hard coat layer 22 .
  • the structural design effectively reduces the stress level of the diaphragm 10, thereby reducing the probability of film rupture of the diaphragm 10, so as to reduce the problem of product distortion and improve its reliability; Better acoustic performance.
  • the hardness of the first hard film layer 21 and the second hard film layer 22 is greater than the hardness of the first soft adhesive layer 11 .
  • the first hard film layer 21 and the second hard film layer 22 are thermoplastic elastomer (TPE), polyether ether ketone (PEEK), polyarylate (PAR), polyether It is made of any one of imide (PEI), thermoplastic polyurethane elastomer (TPU), rubber, and TPV.
  • TPE thermoplastic elastomer
  • PEEK polyether ether ketone
  • PAR polyarylate
  • PEI imide
  • TPU thermoplastic polyurethane elastomer
  • rubber and TPV.
  • TPV thermoplastic polyurethane elastomer
  • the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa.
  • the first soft adhesive layer 11 is made of an acrylic film or a silicone film, and the thickness thereof is both 2-100um.
  • the above-mentioned materials are conventional materials for making soft adhesive layers in the prior art.
  • FIG. 3 Please refer to FIG. 3 together to provide another embodiment of the diaphragm structure with different layers.
  • the difference between this embodiment and the embodiment shown in FIG. 2 is that the layer of hard film layer and the soft
  • the number of adhesive layers varies, as follows:
  • the diaphragm 10 has a five-layer structure, including a first soft adhesive layer 211 and a first hard film respectively attached to opposite sides of the first soft adhesive layer 211 layer 221, the second hard film layer 222, the second soft adhesive layer 212 attached to the side of the second hard film layer 222 away from the first soft adhesive layer 211, and the The third hard film layer 223 on the side of the second soft adhesive layer 212 away from the second hard film layer 222 forms a five-layer structure diaphragm.
  • the thicknesses of the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are different.
  • the thickness of the layer with the smallest thickness and the thickness of the layer with the smallest thickness are preferably The ratio range is 0.1-0.9.
  • the first hard film layer 221 For example, from top to bottom are the first hard film layer 221 , the first soft adhesive layer 211 , the second hard film layer 222 , the second soft adhesive layer 212 , and the third hard film layer 223 .
  • the thickness of the second hard coat layer 222 is greater than that of the third hard coat layer 223
  • the thickness of the third hard coat layer 223 is greater than that of the first hard coat layer 221 .
  • the thickness ratio of the first hard film layer 221 to the second hard film layer 222 ranges from 0.1 to 0.9. That is, the thickness difference between the first hard coat layer 221 and the second hard coat layer 222 is greater than the standard deviation of the second hard coat layer 222 .
  • the five-layer structure diaphragm design effectively reduces the stress level of the diaphragm 10 , thereby reducing the probability of film rupture of the diaphragm 10 , thereby reducing the problem of product distortion and improving its reliability; at the same time, it can further improve the vibration of the diaphragm 10 . amplitude for better acoustic performance.
  • the hardness of the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are all greater than the hardness of the first soft adhesive layer 211 and the hardness of the second hard film layer 223 . hardness of the quality adhesive layer 212 .
  • the thicknesses of the first soft adhesive layer 211 and the second soft adhesive layer 212 are the same, or may be the same.
  • the thickness of the first soft adhesive layer 211 and the second soft adhesive layer 212 are different, and the thickness of the layer with a larger thickness and the thickness of the layer with a smaller thickness are preferably different.
  • the thickness ratio ranges from 0.1 to 0.9.
  • the thickness of the second soft adhesive layer 212 is greater than the thickness of the first soft adhesive layer 211 .
  • the stacking order of the first hard film layer 221, the second hard film layer 222, and the third hard film layer 223 is not limited to the above examples, and can be arranged freely; the first soft adhesive layer 211 and the The stacking order of the second soft adhesive layers 212 is not limited to the above examples, and can be interchanged.
  • the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are thermoplastic elastomer (TPE), polyether ether ketone (PEEK) , polyarylate (PAR), polyetherimide (PEI), thermoplastic polyurethane elastomer (TPU), rubber, TPV made of any material, of course, the above materials are made of hard film layers in the prior art conventional materials.
  • the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa .
  • the first soft adhesive layer 211 and the second soft adhesive layer 212 are both made of acrylic film or silicone film, and the thickness of each layer is 2-100um.
  • the above materials are Conventional materials for making soft adhesive layers in the prior art.
  • the present invention also provides a sound-generating device 100, comprising a basin frame 1, a vibration system 2 respectively fixed on opposite sides of the basin frame 1, and a magnetic circuit system 3 for driving the vibration system 2 to vibrate and sound,
  • the vibration system 2 includes the above-mentioned vibration film 10 provided by the present invention.
  • the vibrating membrane of the present invention comprises at least two hard film layers and a soft soft film for bonding the adjacent two hard film layers.
  • the adhesive layer by setting the thickness of each hard film layer to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the stress level of the diaphragm, thereby effectively reducing the rupture of the diaphragm.
  • the probability of the diaphragm is reduced, the problem of product failure is reduced, and the reliability of the diaphragm and the sound-emitting device using the diaphragm is higher; due to the improvement of the stress level of the diaphragm, the diaphragm can achieve a larger amplitude, which effectively improves the performance of the diaphragm.
  • the acoustic performance of the diaphragm and the sound-emitting device using the diaphragm is set to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the

Abstract

The present utility model discloses a diaphragm, comprising a first soft adhesive layer, and a first hard film layer and a second hard film layer which are respectively attached to two opposite sides of the first soft adhesive layer; the thickness of the first hard film layer is different from the thickness of the second hard film layer, and the hardness of the first hard film layer and the hardness of the second hard film layer are greater than the hardness of the first soft adhesive layer. Compared with the related art, the diaphragm and the sound-producing device of the present utility model have good acoustic performance and reliability.

Description

振膜及发声器件Diaphragm and sound device 技术领域technical field
本实用新型涉及电声转换领域,尤其涉及一种运用于便携式电子产品的振膜及发声器件。The utility model relates to the field of electro-acoustic conversion, in particular to a vibrating film and a sound-emitting device used in portable electronic products.
背景技术Background technique
随着移动互联网时代的到来,智能移动设备的数量不断上升。而在众多移动设备之中,手机无疑是最常见、最便携的移动终端设备。目前,手机的功能极其多样,其中之一便是高品质的音乐功能,因此,用于播放声音的发声器件被大量应用到现在的智能移动设备之中。With the advent of the mobile Internet era, the number of smart mobile devices continues to rise. Among many mobile devices, mobile phones are undoubtedly the most common and portable mobile terminal devices. At present, the functions of mobile phones are extremely diverse, one of which is the high-quality music function. Therefore, sound-generating devices for playing sound are widely used in smart mobile devices.
相关技术的所述发声器件包括振动系统及具有磁间隙的磁路系统;所述振动系统包括振膜以及插设于所述磁间隙以驱动所述振膜振动发声的音圈。所述振膜采用复合层结构,包括依次交错叠设的硬质膜层和软质粘合胶层,以形成三层或五层结构,其中各硬质膜层的厚度一致。The sound-generating device of the related art includes a vibration system and a magnetic circuit system with a magnetic gap; the vibration system includes a diaphragm and a voice coil inserted in the magnetic gap to drive the diaphragm to vibrate and produce sound. The vibrating membrane adopts a composite layer structure, including a hard film layer and a soft adhesive glue layer alternately stacked in sequence to form a three-layer or five-layer structure, wherein the thickness of each hard film layer is the same.
技术问题technical problem
然而,随着发声器件的振幅要求的提高,而相关技术中的所述振膜因各硬质膜层的厚度一致,导致在大振幅下振膜破膜失效的风险提高,进而导致产品失效的问题突出。However, with the increase in the amplitude requirement of the sound-emitting device, the diaphragm in the related art has the same thickness of each hard film layer, which leads to an increased risk of diaphragm rupture and failure under large amplitude, which in turn leads to product failure. The problem stands out.
因此,实有必要提供一种新的振膜及发声器件解决上述技术问题。Therefore, it is necessary to provide a new vibrating film and a sounding device to solve the above technical problems.
技术解决方案technical solutions
本实用新型的目的是克服上述技术问题,提供一种声学性能好且可靠性高的振膜及发声器件。The purpose of this utility model is to overcome the above-mentioned technical problems, and to provide a vibrating film and a sound-emitting device with good acoustic performance and high reliability.
为了实现上述目的,本实用新型提供一种振膜,所述振膜包括第一软质粘合胶层以及分别贴合于所述第一软质粘合胶层相对两侧的第一硬质膜层和第二硬质膜层;所述第一硬质膜层的厚度与所述第二硬质膜层的厚度相异;其中,所述第一硬质膜层及所述第二硬质膜层的硬度大于所述第一软质粘合胶层的硬度。In order to achieve the above purpose, the present invention provides a vibrating membrane, the vibrating membrane comprises a first soft adhesive adhesive layer and first hard adhesive layers respectively attached to opposite sides of the first soft adhesive adhesive layer film layer and second hard film layer; the thickness of the first hard film layer is different from the thickness of the second hard film layer; wherein, the first hard film layer and the second hard film layer The hardness of the plasma membrane layer is greater than the hardness of the first soft adhesive layer.
优选的,所述第一硬质膜层的厚度与所述第二硬质膜层的厚度的比值范围为0.1-0.9。Preferably, the ratio of the thickness of the first hard film layer to the thickness of the second hard film layer ranges from 0.1 to 0.9.
优选的,所述振膜还包括贴合于所述第二硬质膜层远离所述第一软质粘合胶层一侧的第二软质粘合胶层以及贴合于所述第二软质粘合胶层远离所述第二硬质膜层一侧的第三硬质膜层;所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层的厚度相异;其中,所述第一硬质膜层、所述第二硬质膜层及第三硬质膜层的硬度均大于所述第一软质粘合胶层的硬度以及第二软质粘合胶层的硬度。Preferably, the diaphragm further comprises a second soft adhesive layer attached to the side of the second hard film layer away from the first soft adhesive layer, and a second soft adhesive layer attached to the second hard layer. a third hard film layer on the side of the soft adhesive layer away from the second hard film layer; the first hard film layer, the second hard film layer and the third hard film layer The thicknesses of the layers are different; wherein, the hardness of the first hard film layer, the second hard film layer and the third hard film layer are all greater than the hardness of the first soft adhesive layer and the hardness of the third hard film layer. Second, the hardness of the soft adhesive layer.
优选的,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层中,厚度最小的一层与厚度最大的一层的厚度比值范围为0.1-0.9。Preferably, among the first hard film layer, the second hard film layer and the third hard film layer, the thickness ratio of the layer with the smallest thickness to the layer with the largest thickness is in the range of 0.1-0.9 .
优选的,所述第一软质粘合胶层与所述第二软质粘合胶层的厚度相同。Preferably, the first soft adhesive layer and the second soft adhesive layer have the same thickness.
优选的,所述第一软质粘合胶层与所述第二软质粘合胶层的厚度相异,且厚度大的一层与厚度小的一层的厚度比值范围为0.1-0.9。Preferably, the thicknesses of the first soft adhesive layer and the second soft adhesive layer are different, and the thickness ratio of a layer with a larger thickness to a layer with a smaller thickness ranges from 0.1 to 0.9.
优选的,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层均为热塑性弹性体、聚醚醚酮、聚芳脂、聚醚酰亚胺、热塑性聚氨酯弹性体、橡胶、TPV中任意一种材料制成。Preferably, the first hard film layer, the second hard film layer and the third hard film layer are all thermoplastic elastomers, polyetheretherketone, polyarylate, polyetherimide, It is made of any one of thermoplastic polyurethane elastomer, rubber and TPV.
优选的,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层中,各层的厚度均为2~1000um,各层的模量为1-5000MPa。Preferably, in the first hard film layer, the second hard film layer and the third hard film layer, the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa .
优选的,所述第一软质粘合胶层和所述第二软质粘合胶层均为丙烯酸胶膜或硅胶膜制成,其各层的厚度均为2~100um。Preferably, the first soft adhesive layer and the second soft adhesive layer are made of acrylic film or silicone film, and the thickness of each layer is 2-100um.
本实用新型还提供一种发声器件,包括振动系统和驱动所述振动系统振动发声的磁路系统,所述振动系统包括本实用新型提供的上述振膜。The present invention also provides a sound-generating device, which includes a vibration system and a magnetic circuit system that drives the vibration system to vibrate and sound, and the vibration system includes the above-mentioned vibrating membrane provided by the present invention.
有益效果beneficial effect
与现有技术相比,本实用新型的振膜及运用该振膜的发声器件中,所述振膜包括至少两层硬质膜层和将相邻两层硬质膜层粘合的软质粘合胶层,通过将各层硬质膜层的厚度设置呈不同,使得振膜上的应力进行了重新分布和平均,从而有效降低了振膜的应力水平,进而有效降低了振膜的破膜概率,减少产品失效问题,使得所述振膜及运用该振膜的发声器件的可靠性更高;因振膜的应力水平改善则使得振膜可实现更大的振幅,从而有效的提高了振膜及运用该振膜的发声器件的声学性能。Compared with the prior art, in the vibrating membrane of the present invention and the sound-generating device using the vibrating membrane, the vibrating membrane comprises at least two hard film layers and a soft soft film for bonding the adjacent two hard film layers. The adhesive layer, by setting the thickness of each hard film layer to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the stress level of the diaphragm, thereby effectively reducing the rupture of the diaphragm The probability of the diaphragm is reduced, the problem of product failure is reduced, and the reliability of the diaphragm and the sound-emitting device using the diaphragm is higher; due to the improvement of the stress level of the diaphragm, the diaphragm can achieve a larger amplitude, which effectively improves the performance of the diaphragm. The acoustic performance of the diaphragm and the sound-emitting device using the diaphragm.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:
图1为本实用新型振膜的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the vibrating membrane of the present invention;
图2为图1中部分结构示意图。FIG. 2 is a schematic diagram of a part of the structure in FIG. 1 .
图3为图2另一实施方式结构示意图;3 is a schematic structural diagram of another embodiment of FIG. 2;
图4为本实用新型发声器件的结构示意图。FIG. 4 is a schematic structural diagram of the sound-emitting device of the present invention.
本发明的实施方式Embodiments of the present invention
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, but not all of them. Example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供一种振膜10,所述振膜10包括至少两层硬质膜层和将相邻两层硬质膜层贴合的软质粘合胶层,且各硬质膜层的厚度不同,从而降低振膜的应力水平,进而降低破膜率。以下以三层结构和五层结构为例进行说明,不限于三层或五层,还可为其它层数,如七层,九层等:The present invention provides a vibrating film 10, the vibrating film 10 comprises at least two hard film layers and a soft adhesive layer for bonding two adjacent hard film layers, and each hard film layer has a The thickness is different, thereby reducing the stress level of the diaphragm, thereby reducing the rupture rate. The following takes the three-layer structure and five-layer structure as examples to illustrate, not limited to three or five layers, but also other layers, such as seven layers, nine layers, etc.:
实施方式一                                Embodiment one
请同时参阅图1-2所示,所述振膜10包括第一软质粘合胶层11以及分别贴合于所述第一软质粘合胶层11相对两侧的第一硬质膜层21和第二硬质膜层22,从而形成了三层结构的振膜。其中,所述第一硬质膜层21的厚度与所述第二硬质膜层22的厚度相异。比如从上至下为第一硬质膜层21、第一软质粘合胶层11、第二硬质膜层22。其中,第二硬质膜层22的厚度大于第一硬质膜层21的厚度。Please also refer to FIGS. 1-2 , the diaphragm 10 includes a first soft adhesive layer 11 and a first hard film attached to opposite sides of the first soft adhesive layer 11 respectively layer 21 and the second hard film layer 22, thus forming a diaphragm with a three-layer structure. Wherein, the thickness of the first hard film layer 21 is different from the thickness of the second hard film layer 22 . For example, from top to bottom are the first hard film layer 21 , the first soft adhesive layer 11 , and the second hard film layer 22 . Wherein, the thickness of the second hard film layer 22 is greater than the thickness of the first hard film layer 21 .
本实施方式中,优选所述第一硬质膜层21的厚度与所述第二硬质膜层22的厚度的比值范围为0.1-0.9。即第一硬质膜层21与第二硬质膜层22的厚度差值大于第二硬质膜层22厚度的标准差。该结构设计有效的降低了振膜10的应力水平,从而降低了振膜10的破膜概率,以减少产品失真问题,提高其可靠性;同时,可进一步提高振膜10的振动幅度,使其声学性能更优。In this embodiment, the ratio of the thickness of the first hard coat layer 21 to the thickness of the second hard coat layer 22 is preferably in the range of 0.1-0.9. That is, the thickness difference between the first hard coat layer 21 and the second hard coat layer 22 is greater than the standard deviation of the thickness of the second hard coat layer 22 . The structural design effectively reduces the stress level of the diaphragm 10, thereby reducing the probability of film rupture of the diaphragm 10, so as to reduce the problem of product distortion and improve its reliability; Better acoustic performance.
其中,所述第一硬质膜层21及所述第二硬质膜层22的硬度大于所述第一软质粘合胶层11的硬度。Wherein, the hardness of the first hard film layer 21 and the second hard film layer 22 is greater than the hardness of the first soft adhesive layer 11 .
本实施方式中,所述第一硬质膜层21、所述第二硬质膜层22均为热塑性弹性体(TPE)、聚醚醚酮(PEEK)、聚芳脂(PAR)、聚醚酰亚胺(PEI)、热塑性聚氨酯弹性体(TPU)、橡胶、TPV中任意一种材料制成。当然,上述材料为现有技术中制作硬质膜层的常规材料。In this embodiment, the first hard film layer 21 and the second hard film layer 22 are thermoplastic elastomer (TPE), polyether ether ketone (PEEK), polyarylate (PAR), polyether It is made of any one of imide (PEI), thermoplastic polyurethane elastomer (TPU), rubber, and TPV. Of course, the above-mentioned materials are conventional materials for making hard film layers in the prior art.
本中,所述第一硬质膜层21、所述第二硬质膜层22中,各层的厚度均为2~1000um,各层的模量为1-5000MPa。In the present invention, in the first hard film layer 21 and the second hard film layer 22, the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa.
所述第一软质粘合胶层11为丙烯酸胶膜或硅胶膜制成,其厚度均为2~100um。当然,上述材料为现有技术中制作软质粘合胶层的常规材料。The first soft adhesive layer 11 is made of an acrylic film or a silicone film, and the thickness thereof is both 2-100um. Of course, the above-mentioned materials are conventional materials for making soft adhesive layers in the prior art.
实施方式二Embodiment 2
请一并结合图3所示,为本实用新型还提供的另一种不同层的振膜结构实施方式,该实施方式与图2所示的实施方式区别主要在于层硬质膜层和软质粘合胶层的数量不同,具体如下:Please refer to FIG. 3 together to provide another embodiment of the diaphragm structure with different layers. The difference between this embodiment and the embodiment shown in FIG. 2 is that the layer of hard film layer and the soft The number of adhesive layers varies, as follows:
本实施方式中,所述振膜10为五层结构,包括第一软质粘合胶层211、分别贴合于所述第一软质粘合胶层211相对两侧的第一硬质膜层221和第二硬质膜层222、贴合于所述第二硬质膜层222远离所述第一软质粘合胶层211一侧的第二软质粘合胶层212以及贴合于所述第二软质粘合胶层212远离所述第二硬质膜层222一侧的第三硬质膜层223,从而形成五层结构振膜。In this embodiment, the diaphragm 10 has a five-layer structure, including a first soft adhesive layer 211 and a first hard film respectively attached to opposite sides of the first soft adhesive layer 211 layer 221, the second hard film layer 222, the second soft adhesive layer 212 attached to the side of the second hard film layer 222 away from the first soft adhesive layer 211, and the The third hard film layer 223 on the side of the second soft adhesive layer 212 away from the second hard film layer 222 forms a five-layer structure diaphragm.
其中,所述第一硬质膜层221、所述第二硬质膜层222以及所述第三硬质膜层223的厚度相异。本实施方式中,优选所述第一硬质膜层221、所述第二硬质膜层222以及所述第三硬质膜层223中,厚度最小的一层与厚度最小的一层的厚度比值范围为0.1-0.9。The thicknesses of the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are different. In this embodiment, among the first hard coat layer 221 , the second hard coat layer 222 and the third hard coat layer 223 , the thickness of the layer with the smallest thickness and the thickness of the layer with the smallest thickness are preferably The ratio range is 0.1-0.9.
比如,从上至下为第一硬质膜层221、第一软质粘合胶层211、第二硬质膜层222、第二软质粘合胶层212、第三硬质膜层223。其中,第二硬质膜层222的厚度大于第三硬质膜层223的厚度,第三硬质膜层223的厚度大于第一硬质膜层221的厚度。此时,第一硬质膜层221与第二硬质膜层222的厚度比值范围为0.1-0.9。即第一硬质膜层221与第二硬质膜层222的厚度差值大于第二硬质膜层222的标准差。该五层结构振膜设计有效的降低了振膜10的应力水平,从而降低了振膜10的破膜概率,以减少产品失真问题,提高其可靠性;同时,可进一步提高振膜10的振动幅度,使其声学性能更优。For example, from top to bottom are the first hard film layer 221 , the first soft adhesive layer 211 , the second hard film layer 222 , the second soft adhesive layer 212 , and the third hard film layer 223 . The thickness of the second hard coat layer 222 is greater than that of the third hard coat layer 223 , and the thickness of the third hard coat layer 223 is greater than that of the first hard coat layer 221 . At this time, the thickness ratio of the first hard film layer 221 to the second hard film layer 222 ranges from 0.1 to 0.9. That is, the thickness difference between the first hard coat layer 221 and the second hard coat layer 222 is greater than the standard deviation of the second hard coat layer 222 . The five-layer structure diaphragm design effectively reduces the stress level of the diaphragm 10 , thereby reducing the probability of film rupture of the diaphragm 10 , thereby reducing the problem of product distortion and improving its reliability; at the same time, it can further improve the vibration of the diaphragm 10 . amplitude for better acoustic performance.
其中,所述第一硬质膜层221、所述第二硬质膜层222及第三硬质膜层223的硬度均大于所述第一软质粘合胶层211的硬度以及第二软质粘合胶层212的硬度。Wherein, the hardness of the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are all greater than the hardness of the first soft adhesive layer 211 and the hardness of the second hard film layer 223 . hardness of the quality adhesive layer 212 .
本实施方式中,所述第一软质粘合胶层211与所述第二软质粘合胶层212的厚度相同,也可以为同。In this embodiment, the thicknesses of the first soft adhesive layer 211 and the second soft adhesive layer 212 are the same, or may be the same.
为了进一步降低振膜10的应力水平,优选第一软质粘合胶层211与所述第二软质粘合胶层212的厚度相异,且厚度大的一层与厚度小的一层的厚度比值范围为0.1-0.9。比如,本实施方式中,第二软质粘合胶层212的厚度大于第一软质粘合胶层211的厚度。In order to further reduce the stress level of the diaphragm 10, preferably the thickness of the first soft adhesive layer 211 and the second soft adhesive layer 212 are different, and the thickness of the layer with a larger thickness and the thickness of the layer with a smaller thickness are preferably different. The thickness ratio ranges from 0.1 to 0.9. For example, in this embodiment, the thickness of the second soft adhesive layer 212 is greater than the thickness of the first soft adhesive layer 211 .
当然,所述第一硬质膜层221、第二硬质膜层222、第三硬质膜层223的叠设顺序不限于上述举例,可自由排序;第一软质粘合胶层211和第二软质粘合胶层212的叠设顺序也不限上述举例,可相互交换。Of course, the stacking order of the first hard film layer 221, the second hard film layer 222, and the third hard film layer 223 is not limited to the above examples, and can be arranged freely; the first soft adhesive layer 211 and the The stacking order of the second soft adhesive layers 212 is not limited to the above examples, and can be interchanged.
本实施方式中,所述第一硬质膜层221、所述第二硬质膜层222以及所述第三硬质膜层223均为热塑性弹性体(TPE)、聚醚醚酮(PEEK)、聚芳脂(PAR)、聚醚酰亚胺(PEI)、热塑性聚氨酯弹性体(TPU)、橡胶、TPV中任意一种材料制成,当然,上述材料为现有技术中制作硬质膜层的常规材料。In this embodiment, the first hard film layer 221 , the second hard film layer 222 and the third hard film layer 223 are thermoplastic elastomer (TPE), polyether ether ketone (PEEK) , polyarylate (PAR), polyetherimide (PEI), thermoplastic polyurethane elastomer (TPU), rubber, TPV made of any material, of course, the above materials are made of hard film layers in the prior art conventional materials.
所述第一硬质膜层221、所述第二硬质膜层222以及所述第三硬质膜层223中,各层的厚度均为2~1000um,各层的模量为1-5000MPa。In the first hard film layer 221, the second hard film layer 222 and the third hard film layer 223, the thickness of each layer is 2-1000um, and the modulus of each layer is 1-5000MPa .
所述第一软质粘合胶层211和所述第二软质粘合胶层212均为丙烯酸胶膜或硅胶膜制成,其各层的厚度均为2~100um,当然,上述材料为现有技术中制作软质粘合胶层的常规材料。The first soft adhesive layer 211 and the second soft adhesive layer 212 are both made of acrylic film or silicone film, and the thickness of each layer is 2-100um. Of course, the above materials are Conventional materials for making soft adhesive layers in the prior art.
如图4所示,本实用新型还提供一种发声器件100,包括盆架1、分别固定于盆架1相对两侧的振动系统2和驱动所述振动系统2振动发声的磁路系统3,所述振动系统2包括本实用新型提供的上述振膜10。As shown in FIG. 4 , the present invention also provides a sound-generating device 100, comprising a basin frame 1, a vibration system 2 respectively fixed on opposite sides of the basin frame 1, and a magnetic circuit system 3 for driving the vibration system 2 to vibrate and sound, The vibration system 2 includes the above-mentioned vibration film 10 provided by the present invention.
与现有技术相比,本实用新型的振膜及运用该振膜的发声器件中,所述振膜包括至少两层硬质膜层和将相邻两层硬质膜层粘合的软质粘合胶层,通过将各层硬质膜层的厚度设置呈不同,使得振膜上的应力进行了重新分布和平均,从而有效降低了振膜的应力水平,进而有效降低了振膜的破膜概率,减少产品失效问题,使得所述振膜及运用该振膜的发声器件的可靠性更高;因振膜的应力水平改善则使得振膜可实现更大的振幅,从而有效的提高了振膜及运用该振膜的发声器件的声学性能。Compared with the prior art, in the vibrating membrane of the present invention and the sound-generating device using the vibrating membrane, the vibrating membrane comprises at least two hard film layers and a soft soft film for bonding the adjacent two hard film layers. The adhesive layer, by setting the thickness of each hard film layer to be different, makes the stress on the diaphragm redistributed and averaged, thereby effectively reducing the stress level of the diaphragm, thereby effectively reducing the rupture of the diaphragm The probability of the diaphragm is reduced, the problem of product failure is reduced, and the reliability of the diaphragm and the sound-emitting device using the diaphragm is higher; due to the improvement of the stress level of the diaphragm, the diaphragm can achieve a larger amplitude, which effectively improves the performance of the diaphragm. The acoustic performance of the diaphragm and the sound-emitting device using the diaphragm.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only the embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and accompanying drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种振膜,其特征在于,所述振膜包括第一软质粘合胶层以及分别贴合于所述第一软质粘合胶层相对两侧的第一硬质膜层和第二硬质膜层;所述第一硬质膜层的厚度与所述第二硬质膜层的厚度相异;其中,所述第一硬质膜层及所述第二硬质膜层的硬度大于所述第一软质粘合胶层的硬度。A vibrating film, characterized in that the vibrating film comprises a first soft adhesive layer, a first hard film layer and a second hard film layer respectively attached to opposite sides of the first soft adhesive layer Hard film layer; the thickness of the first hard film layer and the thickness of the second hard film layer are different; wherein, the hardness of the first hard film layer and the second hard film layer greater than the hardness of the first soft adhesive layer.
  2. 根据权利要求1所述的振膜,其特征在于,所述第一硬质膜层的厚度与所述第二硬质膜层的厚度的比值范围为0.1-0.9。The diaphragm according to claim 1, wherein the ratio of the thickness of the first hard film layer to the thickness of the second hard film layer ranges from 0.1 to 0.9.
  3. 根据权利要求1所述的振膜,其特征在于,所述振膜还包括贴合于所述第二硬质膜层远离所述第一软质粘合胶层一侧的第二软质粘合胶层以及贴合于所述第二软质粘合胶层远离所述第二硬质膜层一侧的第三硬质膜层;所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层的厚度相异;其中,所述第一硬质膜层、所述第二硬质膜层及第三硬质膜层的硬度均大于所述第一软质粘合胶层的硬度以及第二软质粘合胶层的硬度。The vibrating film according to claim 1, wherein the vibrating film further comprises a second soft adhesive layer attached to the side of the second hard film layer away from the first soft adhesive layer. an adhesive layer and a third hard film layer attached to the side of the second soft adhesive layer away from the second hard film layer; the first hard film layer, the second hard film layer The thicknesses of the plasma film layer and the third hard film layer are different; wherein, the hardness of the first hard film layer, the second hard film layer and the third hard film layer are all greater than that of the first hard film layer. The hardness of the first soft adhesive layer and the hardness of the second soft adhesive layer.
  4. 根据权利要求3所述的振膜,其特征在于,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层中,厚度最小的一层与厚度最大的一层的厚度比值范围为0.1-0.9。The diaphragm according to claim 3, wherein among the first hard film layer, the second hard film layer and the third hard film layer, the layer with the smallest thickness and the layer with the largest thickness The thickness ratio of one layer ranges from 0.1 to 0.9.
  5. 根据权利要求3所述的振膜,其特征在于,所述第一软质粘合胶层与所述第二软质粘合胶层的厚度相同。The diaphragm according to claim 3, wherein the thickness of the first soft adhesive layer and the thickness of the second soft adhesive layer is the same.
  6. 根据权利要求3所述的振膜,其特征在于,所述第一软质粘合胶层与所述第二软质粘合胶层的厚度相异,且厚度大的一层与厚度小的一层的厚度比值范围为0.1-0.9。The diaphragm according to claim 3, wherein the thickness of the first soft adhesive layer and the second soft adhesive layer are different, and a layer with a larger thickness and a smaller thickness The thickness ratio of one layer ranges from 0.1 to 0.9.
  7. 根据权利要求3所述的振膜,其特征在于,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层均为热塑性弹性体、聚醚醚酮、聚芳脂、聚醚酰亚胺、热塑性聚氨酯弹性体、橡胶、TPV中任意一种材料制成。The diaphragm according to claim 3, wherein the first hard film layer, the second hard film layer and the third hard film layer are thermoplastic elastomer, polyetheretherketone , Polyarylate, polyetherimide, thermoplastic polyurethane elastomer, rubber, TPV in any material.
  8. 根据权利要求7所述的振膜,其特征在于,所述第一硬质膜层、所述第二硬质膜层以及所述第三硬质膜层中,各层的厚度均为2~1000um,各层的模量为1-5000MPa。The diaphragm according to claim 7, wherein the thickness of each layer of the first hard film layer, the second hard film layer and the third hard film layer is 2~2 1000um, the modulus of each layer is 1-5000MPa.
  9. 根据权利要求3所述的振膜,其特征在于,所述第一软质粘合胶层和所述第二软质粘合胶层均为丙烯酸胶膜或硅胶膜制成,其各层的厚度均为2~100um。The diaphragm according to claim 3, wherein the first soft adhesive layer and the second soft adhesive layer are made of acrylic film or silicone film, and each layer of the The thickness is 2~100um.
  10. 一种发声器件,包括振动系统和驱动所述振动系统振动发声的磁路系统,其特征在于,所述振动系统包括如权利要求1-9任意一项所述的振膜。A sound-generating device, comprising a vibration system and a magnetic circuit system for driving the vibration system to vibrate and sound, characterized in that the vibration system comprises the vibrating membrane according to any one of claims 1-9.
PCT/CN2020/114314 2020-06-30 2020-09-10 Diaphragm and sound-producing device WO2022000776A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015180289A1 (en) * 2014-05-26 2015-12-03 歌尔声学股份有限公司 Loudspeaker diaphragm
CN205610915U (en) * 2016-04-22 2016-09-28 歌尔股份有限公司 Vibrating diaphragm and be equipped with micro - generator of this vibrating diaphragm
CN109068246A (en) * 2018-08-02 2018-12-21 瑞声光电科技(常州)有限公司 Vibrating diaphragm and loudspeaker with the vibrating diaphragm
CN110446143A (en) * 2019-07-05 2019-11-12 歌尔股份有限公司 The vibrating diaphragm and sounding device of sounding device
CN110958544A (en) * 2019-11-11 2020-04-03 歌尔股份有限公司 Composite vibrating diaphragm for sound production device and sound production device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015180289A1 (en) * 2014-05-26 2015-12-03 歌尔声学股份有限公司 Loudspeaker diaphragm
CN205610915U (en) * 2016-04-22 2016-09-28 歌尔股份有限公司 Vibrating diaphragm and be equipped with micro - generator of this vibrating diaphragm
CN109068246A (en) * 2018-08-02 2018-12-21 瑞声光电科技(常州)有限公司 Vibrating diaphragm and loudspeaker with the vibrating diaphragm
CN110446143A (en) * 2019-07-05 2019-11-12 歌尔股份有限公司 The vibrating diaphragm and sounding device of sounding device
CN110958544A (en) * 2019-11-11 2020-04-03 歌尔股份有限公司 Composite vibrating diaphragm for sound production device and sound production device

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