WO2022000660A1 - Back mold core for anti-falling ceramic tile production, and combined back mold core and manufactured ceramic tile thereof - Google Patents

Back mold core for anti-falling ceramic tile production, and combined back mold core and manufactured ceramic tile thereof Download PDF

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Publication number
WO2022000660A1
WO2022000660A1 PCT/CN2020/104727 CN2020104727W WO2022000660A1 WO 2022000660 A1 WO2022000660 A1 WO 2022000660A1 CN 2020104727 W CN2020104727 W CN 2020104727W WO 2022000660 A1 WO2022000660 A1 WO 2022000660A1
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WIPO (PCT)
Prior art keywords
mold core
core
production
mold
shedding
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PCT/CN2020/104727
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French (fr)
Chinese (zh)
Inventor
陈锐
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陈锐
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Publication of WO2022000660A1 publication Critical patent/WO2022000660A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels

Definitions

  • the invention relates to the field of ceramic production, and more particularly, to a back mold core for the production of anti-falling ceramic tiles, a combined back mold core and a ceramic tile.
  • the ceramic tile embryo is formed from powder by ultra-high pressure pressing, and the ceramic tile embryo is formed by mechanical equipment with fixed upper and lower molds. It also discloses ceramic tiles with various dovetail groove characteristics, but does not provide effective specific implementation equipment and solutions. Because the mold needs to withstand ultra-high pressure and the fixed mold cannot be demolded after forming the dovetail groove structure, this kind of dovetail groove is made. Structural performance tiles have been conceived but never realized.
  • Patent No. CN209920141U discloses a tile mold and an expanded tile mold support and a tile pressed by the mold.
  • the utility model discloses a tile mold and an extended tile mold support.
  • the technology utilizes cross-shaped oblique openings to form The dovetail groove has the defects of small effective structure, the mold is easy to accumulate powder due to the movable port, and the required space is difficult to apply to small-sized tiles.
  • the internal structure of the mold determines that there are many customized components, resulting in high costs.
  • Patent No. CN209599475U discloses a self-stressing hydraulic dovetail slot tile mould and a tile pressed by the mould.
  • the utility model discloses a self-stressing hydraulic dovetail slot tile mould, which utilizes the fluidity and volume stability of the liquid
  • this technology has the defects of high requirements on machining process precision and high production cost due to the need to pour hydraulic fluid inside the mold, which may easily lead to the cracking of the vulcanized rubber on the surface and the failure of oil leakage.
  • Patent No. CN110712276A discloses a ceramic tile mold with rotating movable teeth and a ceramic tile pressed by the mold.
  • the invention discloses a ceramic tile mold with rotating movable teeth.
  • the technology utilizes cross-shaped oblique openings to form dovetail grooves. Due to the small effective structure, the mold is easy to accumulate powder due to the movable port, and the required space is difficult to apply to small-sized ceramic tiles.
  • the internal structure of the mold determines the defect of high cost due to many customized components.
  • the existing ceramic tile back pattern mold core plate has to withstand the ultra-high pressure when the ceramic tile blank is pressed by the hydraulic press, and the entire plate of the mold core is in contact with the ceramic tile panel.
  • the mold core is made of steel, with high density and heavy weight.
  • the production equipment disclosed above belongs to a movable mold, which is a new technology. When a similar movable mold is introduced, especially when the similar movable mold is directly applied to the pressing of large-area tile blanks, the failure rate will increase, and It cannot be repaired in the area, which reduces the production efficiency. Moreover, due to the different shrinkage rates of the tile blank powder, the tile molds used by different manufacturers are different in size, and a large number of customized molds are required. The direct application of the movable mold is not conducive to the new technology. popularity.
  • the problem to be solved by the present invention is that, aiming at the above-mentioned defects of the prior art, technical improvements are made to overcome the mutual influence between the bevel forming teeth, to overcome the accumulation of powder in the movable mold, to overcome the damage of the mold caused by the burst of the vulcanizate, and to reduce the force in the movable mold.
  • the transfer path in the mold improves the service life of the movable mold, reduces the cost of mold processing and production, and can meet the production of various shapes and specifications of ceramic tiles.
  • a back mold core for the production of anti-shedding tiles is provided; for applications similar to the up and down movement of the mold
  • the movable tile mold that realizes the back pattern of the functional structure of the dovetail groove provides a simple, wear-resistant and can be combined with the back mold core of the technology to produce a composite back mold core for the production of anti-shedding ceramic tiles on the large-area tile blank pressing.
  • a back mold core for the production of anti-shedding ceramic tiles comprising a mold core panel with a through-hole mold core panel groove cavity in an iron piece, with elastic glue groove holes and plug screws
  • the core back plate of the sliding rod guide hole is integrally formed with wrinkled vulcanized rubber at the corresponding position of the groove cavity of the core panel.
  • the core panel vulcanizate is integrally cast and vulcanized through the patterned core mold that is buckled on the front and the back mold inserted into the cavity of the core panel.
  • the front side of the corresponding position of the groove cavity is wrinkled vulcanized rubber, the tooth tail of the embossed insert is fixedly connected and installed on the back plate of the mold core or pressed against the back plate of the mold core through the elastic element, and the tooth head of the embossed insert is inserted into the mold.
  • the groove cavity of the core panel is in contact with the wrinkled vulcanized glue, and the plug screw passes through the plug screw slide rod guide hole to connect the core panel and the core back plate in a positioning and movable manner.
  • a back mold core for the production of anti-shedding ceramic tiles wherein the wrinkled vulcanized rubber is in the shape of an arch or N-shaped or W-shaped or continuous wave shape with uniform thickness on the transverse section, and the width is the same as that of the core panel groove.
  • the cavity widths are equal.
  • a back mold core for the production of anti-shedding ceramic tiles wherein the wrinkled vulcanized rubber is located in the partial section of the vulcanized rubber on the core surface of the strip-shaped protrusion, and can also be circular, triangular, quadrilateral or polygonal. shape.
  • a back mold core for the production of anti-shedding ceramic tiles wherein the embossed insert teeth are made of metal parts, and the metal of the head of the embossed insert teeth inserted into the groove cavity of the mold core panel is reduced by a convex step. , and then cover the reduced part of the head with vulcanized rubber, and the two sides of the covered vulcanized rubber head protrude in a "ya" shape on the cross section.
  • a combined back mold core for the production of anti-shedding ceramic tiles in order to make the above-mentioned ceramic tile molds and molds with similar functions suitable for large or super large ceramic tile molds of various sizes, the back mold cores for the production of anti-shedding ceramic tiles are combined and applied.
  • the original large or super-large ceramic tile back mold core is reconstructed, wherein the combined back mold core for the production of anti-falling ceramic tiles includes a combined mold core frame, a plurality of slots for movable mold core pieces, and one sheet in the movable mold core.
  • the embedded anti-shedding ceramic tile production back mold core is placed in the slot of the movable mold core piece and is connected and fixed with the combined mold core frame through the back screw hole.
  • a combined back mold core for the production of anti-shedding ceramic tiles wherein the back mold core for the production of anti-shedding ceramic tiles is higher than the surface vulcanized glue of the combined mold core in a non-working state, and the height difference is equal to the back mold core for the production of anti-shedding ceramic tiles. activity itinerary.
  • a combined back mold core for the production of anti-falling ceramic tiles wherein the combined mold core frame and the groove of the movable core piece can be assembled with the back mold core for the production of anti-falling ceramic tiles and ceramic tiles with similar functional structures of the present invention. mold.
  • a ceramic tile using the back mold core for the production of anti-falling ceramic tiles or the combined back mold core for the production of anti-falling ceramic tiles by the technology of the present invention, in the production, during the pressing process of making the ceramic tile blank, a dovetail groove with large inner and outer small can be obtained
  • the ceramic tile with structural back pattern wherein the ceramic tile is pressed by the back mold core for the production of anti-shedding ceramic tiles or the combined back mold core for the production of anti-shedding ceramic tiles by applying the technology of the present invention, so as to obtain the back pattern of the dovetail groove tile with the anti-shedding function.
  • the stripe pattern has a dovetail groove structure that is large inside and small outside, and the bottom of the corresponding length area is slightly concave and convex.
  • the projection is either a circle, a triangle, a quadrilateral, or a polygon and other shapes of independent large inner and outer small dovetail slots.
  • the corresponding position of the bottom of the dovetail slot is slightly ring-shaped, concave and convex, or the section is wavy. of bumps.
  • a back mold core for the production of anti-shedding ceramic tiles and the combined back mold core and ceramic tiles of the present invention have the following beneficial effects: Ceramic tile mold support and ceramic tile pressed by the mold, patent number CN209599475U A self-stressing hydraulic dovetail tile mold and ceramic tile pressed by the mold and patent number CN110712276A A ceramic tile mold with rotating movable teeth and a ceramic tile mold pressed by the mold According to the advantages and disadvantages of ceramic tiles, technical improvement is carried out to overcome the problems existing in this type of technology, and according to the characteristics of the improved mold, the automatic production process is simplified, the production efficiency is improved, and the production cost is reduced; The oblique force friction movement structure reduces the risk of wear and mold clamping.
  • the core surface vulcanized rubber is cast and vulcanized in one piece, which removes the air gap structure in contact with the ceramic tile powder, and prevents the inside of the core from entering the dust mold and the mold. Affecting the stroke leads to the deterioration of the quality of the tiles, and it simplifies the removal of the hydraulic fluid inside the self-stressing mold, avoids the risk of mold explosion and leakage, and increases the service life of the mold; more specifically, a combination for the production of anti-shedding tiles is provided.
  • the back mold core can make the tile mold described in the present invention and the tile mold with similar functions into a mold unit, and then assemble it on the combined mold, which can adapt to the needs of tile molds of various sizes, and simplifies the patent number CN209920141U A kind of The double-layer plate structure of the tile mold and the extended tile mold support and the extended tile mold support of the tile pressed by the mold simplifies the maintenance and maintenance process, and can directly replace the mold unit that needs to be repaired without affecting other mold units.
  • FIG. 1 is a cross-sectional view of the structure of the anti-falling tile back mold core of the present invention.
  • FIG. 2 is a sectional view A-A of the present invention when it is not loaded before operation.
  • Fig. 3 is a sectional view A'-A' of the present invention when it is fully loaded.
  • FIG. 4 is a plan view of the iron piece before the front face of the panel of the present invention is covered with vulcanizate.
  • Fig. 5 is a front plan view of the panel of the present invention.
  • Fig. 6 is a plan view of the inner surface of the panel of the present invention.
  • Fig. 7 is a cross-sectional view of the panel B-B of the present invention.
  • Fig. 8 is a plan view of the inner surface of the back plate of the present invention.
  • Figure 9 is a plan view of the outside of the backplane of the present invention.
  • FIG. 10 is a cross-sectional view of the C-C portion of the backplane of the present invention.
  • 11 is an analytic diagram of the working principle of the anti-shedding tile back mold core of the present invention.
  • Figure 12 is another form of the structure of the anti-falling tile back mold core of the present invention.
  • Fig. 13 is a plan view of a composite core of the present invention.
  • Fig. 14 is a cross-sectional view of the part E-E of the combined mold core of the present invention.
  • FIG. 15 is a large-scale cross-sectional view of the F area of the combined mold core of the present invention.
  • Fig. 16 is a perspective view of the back plate of the present invention.
  • Fig. 17 is another form of the corrugated vulcanizate with anti-shedding effect of the present invention.
  • Fig. 18 is an optimized structure diagram of the tooth head of the embossed insert of the present invention.
  • mold core panel 101, mold core panel groove cavity; 102, panel dustproof sealing groove; 103, plug screw holes; 2, mold core back plate; 201, dustproof sealing edge; 202, plug Guide hole for screw slide rod; 203, elastic glue groove hole; 204, back plate force transmission step; 205, screw hole for connecting embossed insert teeth; 206, mold core installation screw hole; 3, embossed insert tooth; 301, Embossed insert tooth connecting screw; 302, Embossed insert tooth thread; 303, Embossed insert tooth head y-shaped plastic head; 4. Plug screw; 5. PU elastic glue or spring; 6. Mold core Surface vulcanized rubber; 601, wrinkled vulcanized rubber; 7, combined core frame; 701, grooves of movable core parts; 8, combined core surface vulcanized rubber.
  • a back mold core for the production of anti-shedding ceramic tiles including a core panel 1 with a core panel groove cavity 101 with a through hole in an iron piece, with elastic force
  • the glue groove hole 203 and the core back plate 2 for plugging the screw slide rod guide hole 202 are integrally formed with wrinkled vulcanized glue 601 at the corresponding position of the core panel groove cavity 101 and cover the core surface of the front side of the core panel 1 Vulcanized rubber 6, embossed insert teeth 3 inserted into the cavity 101 of the core panel, elastic PU elastic rubber or spring 5 to open the core panel 1 and core back plate 2, positioning and constraining the core panel 1 and the core
  • the plug screw 4 of the active stroke of the back plate 2, the outermost contact surface of the core panel 1 or the core back plate 2 has a dust-proof sealing edge 201 with a height greater than the active stroke; each component is installed and connected, the core panel vulcanized glue 6.
  • the front surface is wrinkled vulcanized rubber 601 at the corresponding position of the cavity 101 of the core panel.
  • the tail of the tooth 3 is fixedly connected and installed on the core back plate 2 or tightly pressed against the core back plate 2 through the elastic piece, and the head of the embossed insert tooth 3 is inserted into the groove cavity 101 of the core panel to vulcanize the wrinkle.
  • the glue 601 is in contact, and the plug screw 4 passes through the plug screw slide rod guide hole 202 to connect the mold core panel 1 and the mold core back plate 2 in a positioning and movable manner.
  • a back mold core for the production of anti-shedding ceramic tiles wherein, the wrinkled vulcanized rubber 601, the shape on the transverse section is an arch or a uniform thickness.
  • N shape or W shape or continuous wave shape, the width is equal to the width of the cavity 101 of the core panel.
  • a back mold core for the production of anti-shedding tiles wherein, the wrinkled vulcanized rubber 601 is located in the partial section of the strip-shaped convex core surface vulcanized rubber 6 , and can also be in the shape of a circle, a triangle, a quadrangle, or a polygon alone.
  • a back mold core for the production of anti-shedding tiles wherein the embossing insert teeth 3 are made of metal parts, and are inserted into the embossing in the cavity 101 of the mold core panel.
  • the metal of the head of the insert tooth 3 is reduced by a convex step, and then covered with vulcanized rubber to cover the reduced part of the head.
  • both sides of the covered vulcanized rubber head are raised in a "ya" shape, forming an embossed insert tooth Head ya-shaped rubber head 303.
  • a composite back mold core for the production of anti-shedding ceramic tiles in order to make the above-mentioned ceramic tile molds and molds with similar functions suitable for large or super large ceramic tile molds of various sizes, the anti-shedding The back mold core for ceramic tile production is combined, and the original large or super large ceramic tile back mold core is used for transformation, wherein, the combined back mold core for the production of anti-shedding ceramic tiles includes a combined mold core frame 7, a plurality of activities
  • the core piece slot 701, a piece of composite core surface vulcanizate 8 hollowed out at the corresponding position of the movable core piece slot 701, and the back mould core for the production of anti-shedding tiles equal to the number of the movable core piece slot 701; More than 701 slots of the core pieces are scattered on the combined core frame 7, and the front length and width are slightly larger than the back core for the production of anti-shedding ceramic tiles to be embedded in a movable way.
  • the back mold core for movable embedded anti-shedding tile production minus its movable stroke, the back mold core for movable embedded anti-shedding ceramic tile production is placed in the groove 701 of the movable mold core piece and is connected and fixed with the combined mold core frame through the back screw hole .
  • a combined back mold core for the production of anti-shedding ceramic tiles wherein the back mold core for the production of anti-shedding ceramic tiles is higher than the surface vulcanized glue 8 of the combined mold core in a non-working state and The height difference is equal to the moving stroke of the back mold core for the production of anti-shedding tiles.
  • a combined back mold core for the production of anti-falling ceramic tiles wherein the combined core frame and the groove of the movable core piece can be assembled with the anti-falling ceramic tile production of the present invention.
  • Back mold cores and tile molds with similar functional structures are shown in Figures 13, 14, and 15.
  • a ceramic tile using the back mold core for the production of anti-falling ceramic tiles or the combined back mold core for the production of anti-falling ceramic tiles by the technology of the present invention, in the production, during the pressing process of making the ceramic tile blank, a dovetail groove with large inner and outer small can be obtained
  • the ceramic tile with structural back pattern wherein the ceramic tile is pressed by the back mold core for the production of anti-shedding ceramic tiles or the combined back mold core for the production of anti-shedding ceramic tiles by applying the technology of the present invention, so as to obtain the back pattern of the dovetail groove tile with the anti-shedding function.
  • the stripe pattern has a dovetail groove structure that is large inside and small outside, and the bottom of the corresponding length area is slightly concave and convex.
  • the projection is either a circle, a triangle, a quadrilateral, or a polygon and other shapes of independent large inner and outer small dovetail slots.
  • the corresponding position of the bottom of the dovetail slot is slightly ring-shaped, concave and convex, or the section is wavy. of bumps.
  • a back mold core for the production of anti-shedding ceramic tiles As shown in Figure 1-12, Figure 16, As shown in -18, specifically taking a back mold core for the production of a single piece of 45*95 external wall tiles for the production of anti-shedding tiles as an example, the size of the core panel 1 is 106mm long * 50mm wide * 10mm high, the core panel 1 The surface is covered with 4 strips of core surface vulcanizate 6 with a width of 5mm and a height of 1.2mm.
  • a through-hole groove with a width of 5mm and a length of 82mm is cut by wire cutting.
  • the local position of the hole groove is narrowed by 1mm, so that the empty space in the iron part space of the through-hole groove is 80*3, that is, a space of 1mm thickness is reserved on each side for filling the glue of the vulcanized rubber 6 on the core surface, which weakens the rigid friction.
  • the head of the insert is pre-engraved with a reverse wave pattern, forming an equidistant gap with the forward wave pattern, and the thickness is controlled at 1mm.
  • a sealing groove with a width of 1 mm and a depth of 2.5 is engraved on the inner surface of the panel 1 at a distance of 0.8-1 mm from the edge for sealing.
  • the size of the core backplane 2 is 104mm long * 48mm wide * 25mm high, the inner outermost circle is a dust-proof sealing edging with a height of 2mm and a width of 0.8mm, and the thickness of the backboard force transmission step 204 to the back is 23mm , corresponding to the position where the embossed insert tooth 3 is installed, mill out 2-3 steps, from the back of the core back plate 2 with the position corresponding to the embossed insert tooth 3, the through hole is connected to the embossed insert screw hole 205, The embossed insert teeth 3 are connected and fixed to the mold core backboard 2 with the embossed insert teeth connecting screws 301 .
  • the plug screw 4 is installed to control the movable stroke of the plug screw.
  • the plug screw is selected with a length of 16mm, a rod diameter of 6mm, and a step thickness of 15.2mm.
  • the active stroke of the mold core is 0.8mm. After installing the PU elastic glue or spring 5, use the plug screw 4 to connect and install the mold core panel 1 and the mold core backplane 2, leaving a combined active stroke of 0.8mm.
  • the head of the grain insert tooth 3 is just in contact with the highest point of the corrugated vulcanizate 601 .
  • the core panel 1 and the core back plate 2 are closed, and the embossed insert teeth 3 are also Move 0.8mm in the direction of the core panel 1.
  • the part that was originally wrinkled vulcanized rubber 601 is subjected to bidirectional pressure, and the corrugation is flattened. Since the vulcanized rubber is solid and the volume remains unchanged, the wrinkle The pleated vulcanizate 601 is forced to deform to both sides, thereby pushing the originally right-angled sides and corners to expand and deform, so that the back pattern of the tile forms a dovetail groove structure that is large inside and small outside.
  • the embossed insert teeth 3 move backward, leaving space for the wrinkled vulcanized rubber 601 to retreat and recover. After the deformation is recovered, a dovetail groove has been formed. The side edge of the wrinkled vulcanized rubber 601 at the position of the structure has been restored to a right angle, which can be demolded smoothly.
  • the invention makes full use of the elastic characteristics of the polyurethane vulcanizate, and also utilizes the principle of the shortest straight line distance between two points in geometry, and utilizes the physical properties of the solid volume invariant, so that the curve and the straight line of the wrinkled vulcanized rubber 601 position
  • the transformation process realizes the formation of the tile dovetail groove structure and the smooth demoulding.
  • the above mold cores can be made into basic units one by one and then combined.
  • a composite back mold for the production of anti-shedding tiles The mold core, as shown in Figures 13, 14 and 15, the size of the original tile mold core is 700mm long * 320mm wide * 60mm thick, the thickness of the above-mentioned back mold core for the production of anti-shedding ceramic tiles in the non-working state is 33.8mm , mill 6 rectangular grooves with a depth of 33mm on the front of the large tile mold core.
  • the back mold core for anti-shedding tile production is more than the surface of the combined mold core.
  • the height of the glue 8 side is 0.8mm, that is, it is higher than the movable stroke of the back mold core for the production of anti-shedding tiles.
  • the back mold core for the production of anti-shedding tiles as the basic unit works as a single unit. For large tiles, a corresponding dovetail groove back pattern is formed in this part.
  • the anti-shedding tiles The application of the combined back mold core for production, because the mold sizes used by different production enterprises are different, if the back mold core for the production of anti-shedding ceramic tiles of the present invention is directly applied, because the size of the ceramic tile mold on each hydraulic press production line is different. Various sizes can only be customized for maintenance, which is very unfavorable to the popularization of industrialization.
  • Formatting the 701 size of the groove of the movable mold core and the format and installation of the back mold core for the production of anti-shedding tiles will greatly improve the cross-dovetail.
  • the application degree of groove tile mold, maintenance or replacement can be completed quickly, which can produce unexpected industrial effects.
  • the present invention is applied to the back mold core of the green body pressing process in the ceramic tile production process.
  • the present invention is applied to the back mold core of the green body pressing process in the ceramic tile production process, and an optimized way is adopted to make the tile back pattern directly form the anti-shedding function in the ceramic tile production process.
  • the dovetail groove structure is suitable for a wide range.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

A back mold core for anti-falling ceramic tile production, comprising a mold core panel in which through holes are formed on iron pieces of mold core panel groove cavities, a mold core back plate having elastic rubber recess holes and shoulder screw slide rod guide holes, mold core face vulcanized rubber which is provided with corrugated vulcanized rubber at corresponding positions of the mold core panel groove cavities, is integrally formed, and covers the front face of the mold core panel, embossed insert teeth inserted into the mold core panel groove cavities, PU elastic rubber or springs elastically opening the mold core panel and the mold core back plate, and shoulder screws positioning and limiting movement strokes of the mold core panel and the mold core back plate. A circle of dust-proof seal overlapping having a height greater than the movement strokes is provided on the outermost side of a contact face of the mold core panel or the mold core back plate. A combined back mold core for anti-falling ceramic tile production, comprising a combined mold core frame, a plurality of movable mold core member recess holes, combined mold core surface vulcanized rubber which is hollowed-out at the corresponding positions of the movable mold core member recess holes, and back mold cores for anti-falling ceramic tile production having the same number as the movable mold core member recess holes.

Description

一种防脱落瓷砖生产用背模芯及其组合背模芯及制成瓷砖A kind of back mold core for anti-shedding ceramic tile production and its combined back mold core and made ceramic tile 技术领域technical field
本发明涉及陶瓷生产制作领域,更具体地说,特别涉及一种防脱落瓷砖生产用背模芯及其组合背模芯及制成瓷砖。The invention relates to the field of ceramic production, and more particularly, to a back mold core for the production of anti-falling ceramic tiles, a combined back mold core and a ceramic tile.
背景技术Background technique
现有的瓷砖生产工艺,瓷砖胚体由粉状通过超高压力压制成型的特点,瓷砖胚体通过机械设备用固定的上下模具合模而成,多年以来社会一直都希望生产出具有燕尾槽特点的瓷砖,也公开了各种燕尾槽特点的瓷砖却没有提供有效的具体实施设备及方案,由于模具需要承受超高压力及固定模具无法在形成燕尾槽结构后进行脱模而使得这种燕尾槽结构性能的瓷砖一直处于构想而不得实现。In the existing ceramic tile production process, the ceramic tile embryo is formed from powder by ultra-high pressure pressing, and the ceramic tile embryo is formed by mechanical equipment with fixed upper and lower molds. It also discloses ceramic tiles with various dovetail groove characteristics, but does not provide effective specific implementation equipment and solutions. Because the mold needs to withstand ultra-high pressure and the fixed mold cannot be demolded after forming the dovetail groove structure, this kind of dovetail groove is made. Structural performance tiles have been conceived but never realized.
技术问题technical problem
专利号CN209920141U 公开了一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖,该实用新型所公开的一种瓷砖模具及扩展瓷砖模具支座,该技术利用交叉式的斜口来形成燕尾槽,存在着有效结构小、模具因有活动口易积粉而卡模,需要的空间大难以应用于小规格瓷砖,模具内部结构决定了定制构件多导致成本高等的缺陷。Patent No. CN209920141U discloses a tile mold and an expanded tile mold support and a tile pressed by the mold. The utility model discloses a tile mold and an extended tile mold support. The technology utilizes cross-shaped oblique openings to form The dovetail groove has the defects of small effective structure, the mold is easy to accumulate powder due to the movable port, and the required space is difficult to apply to small-sized tiles. The internal structure of the mold determines that there are many customized components, resulting in high costs.
专利号CN209599475U 公开了一种自应力液压燕尾槽瓷砖模具和由该模具压成的瓷砖,该实用新型所公开的一种自应力液压燕尾槽瓷砖模具,该技术利用了液体的流动性及体积稳定性来实现了双边燕尾槽,但是该技术存在着由于模具内部要灌注液压液,容易导致表面的硫化胶开裂而漏油失效,对加工工艺精度要求高制作成本高等缺陷。Patent No. CN209599475U discloses a self-stressing hydraulic dovetail slot tile mould and a tile pressed by the mould. The utility model discloses a self-stressing hydraulic dovetail slot tile mould, which utilizes the fluidity and volume stability of the liquid However, this technology has the defects of high requirements on machining process precision and high production cost due to the need to pour hydraulic fluid inside the mold, which may easily lead to the cracking of the vulcanized rubber on the surface and the failure of oil leakage.
专利号CN110712276A 公开了一种旋转活动齿的瓷砖模具和由该模具压制成的瓷砖,该发明所公开的一种旋转活动齿的瓷砖模具,该技术利用交叉式的斜口来形成燕尾槽,存在着有效结构小、模具因有活动口易积粉而卡模,需要的空间大难以应用于小规格瓷砖,模具内部结构决定了定制构件多导致成本高等的缺陷。Patent No. CN110712276A discloses a ceramic tile mold with rotating movable teeth and a ceramic tile pressed by the mold. The invention discloses a ceramic tile mold with rotating movable teeth. The technology utilizes cross-shaped oblique openings to form dovetail grooves. Due to the small effective structure, the mold is easy to accumulate powder due to the movable port, and the required space is difficult to apply to small-sized ceramic tiles. The internal structure of the mold determines the defect of high cost due to many customized components.
现有的瓷砖背纹模具芯板,因要承受液压机压瓷砖坯体时的超高压力,接触瓷砖面板的都是一块整板的模具芯,同时模具芯是钢质制成,密度高重量大,上所述公开的制作设备属于一种活动模具,是一种新型技术,当引入类似活动模具时,尤其将类似的活动模具直接应用在大面积瓷砖坯体压制时,会增加故障率,且不能区域维修,降低生产效率,而且由于瓷砖坯体粉料的收缩率各不相同,不同的生产厂家所用的瓷砖模具尺寸各不相同,需要大量的定制模具,直接应用活动模具也不利于新型技术的普及。The existing ceramic tile back pattern mold core plate has to withstand the ultra-high pressure when the ceramic tile blank is pressed by the hydraulic press, and the entire plate of the mold core is in contact with the ceramic tile panel. At the same time, the mold core is made of steel, with high density and heavy weight. The production equipment disclosed above belongs to a movable mold, which is a new technology. When a similar movable mold is introduced, especially when the similar movable mold is directly applied to the pressing of large-area tile blanks, the failure rate will increase, and It cannot be repaired in the area, which reduces the production efficiency. Moreover, due to the different shrinkage rates of the tile blank powder, the tile molds used by different manufacturers are different in size, and a large number of customized molds are required. The direct application of the movable mold is not conducive to the new technology. popularity.
技术解决方案technical solutions
本发明要解决的问题在于,针对现有技术的上述缺陷,进行技术改良,克服斜边成型齿间的相互影响,克服活动模具积粉卡模,克服硫化胶爆裂导致模具损坏,减少力在活动模具内的传递路径,提高活动模具使用寿命,降低模具加工制作成本,能满足各种形状及规格瓷砖生产用的,提供一种防脱落瓷砖生产用背模芯;对于应用类似的通过模具上下活动实现燕尾槽功能结构背纹的活动瓷砖模具在大面积瓷砖坯体压制上,提供简单、耐磨、能组合本技术背模芯的一种防脱落瓷砖生产用组合背模芯。The problem to be solved by the present invention is that, aiming at the above-mentioned defects of the prior art, technical improvements are made to overcome the mutual influence between the bevel forming teeth, to overcome the accumulation of powder in the movable mold, to overcome the damage of the mold caused by the burst of the vulcanizate, and to reduce the force in the movable mold. The transfer path in the mold improves the service life of the movable mold, reduces the cost of mold processing and production, and can meet the production of various shapes and specifications of ceramic tiles. A back mold core for the production of anti-shedding tiles is provided; for applications similar to the up and down movement of the mold The movable tile mold that realizes the back pattern of the functional structure of the dovetail groove provides a simple, wear-resistant and can be combined with the back mold core of the technology to produce a composite back mold core for the production of anti-shedding ceramic tiles on the large-area tile blank pressing.
为实现上述目的,本发明提供如下技术方案:一种防脱落瓷砖生产用背模芯,包括铁件开有通孔的模芯面板槽腔的模芯面板,带弹力胶槽洞和塞打螺丝滑杆导孔的模芯背板,在模芯面板槽腔对应位置有皱褶纹硫化胶的一体成型覆盖在模芯面板正面的模芯面硫化胶,插入到模芯面板槽腔内的压纹镶件齿,弹性张开模芯面板及模芯背板的PU弹力胶或弹簧,定位及限制模芯面板及模芯背板活动行程的塞打螺丝,模芯面板或模芯背板接触面最外侧有一圈高度大于活动行程的防尘密封包边;模芯面板硫化胶通过扣在正面的花纹模芯模种及插入模芯面板槽腔的背部模种一体浇注硫化而成,在模芯面板槽腔对应位置正面为皱褶纹硫化胶,压纹镶件齿尾部固定连接安装在模芯背板上或通过弹力件活动紧抵在模芯背板上,压纹镶件齿头部插入模芯面板槽腔内与皱褶纹硫化胶接触,塞打螺丝穿过塞打螺丝滑杆导孔将模芯面板与模芯背板定位活动连接。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a back mold core for the production of anti-shedding ceramic tiles, comprising a mold core panel with a through-hole mold core panel groove cavity in an iron piece, with elastic glue groove holes and plug screws The core back plate of the sliding rod guide hole is integrally formed with wrinkled vulcanized rubber at the corresponding position of the groove cavity of the core panel. Patterned insert teeth, PU elastic glue or spring to elastically open the core panel and core back panel, plug screws to locate and limit the movement of the core panel and core back panel, the contact surface of the core panel or core back panel is the most There is a ring of dust-proof sealing edging with a height greater than the movable stroke on the outside; the core panel vulcanizate is integrally cast and vulcanized through the patterned core mold that is buckled on the front and the back mold inserted into the cavity of the core panel. The front side of the corresponding position of the groove cavity is wrinkled vulcanized rubber, the tooth tail of the embossed insert is fixedly connected and installed on the back plate of the mold core or pressed against the back plate of the mold core through the elastic element, and the tooth head of the embossed insert is inserted into the mold. The groove cavity of the core panel is in contact with the wrinkled vulcanized glue, and the plug screw passes through the plug screw slide rod guide hole to connect the core panel and the core back plate in a positioning and movable manner.
一种防脱落瓷砖生产用背模芯,其中,所述的皱褶纹硫化胶,横向剖面上的形状为厚度均等的拱形或N形或W形或连续波浪形,宽度与模芯面板槽腔宽度相等。A back mold core for the production of anti-shedding ceramic tiles, wherein the wrinkled vulcanized rubber is in the shape of an arch or N-shaped or W-shaped or continuous wave shape with uniform thickness on the transverse section, and the width is the same as that of the core panel groove. The cavity widths are equal.
一种防脱落瓷砖生产用背模芯,其中,所述的皱褶纹硫化胶,位于条状凸起的模芯面硫化胶的局部段,也可以单独为圆形、三角形、四边形、多边形的形状。A back mold core for the production of anti-shedding ceramic tiles, wherein the wrinkled vulcanized rubber is located in the partial section of the vulcanized rubber on the core surface of the strip-shaped protrusion, and can also be circular, triangular, quadrilateral or polygonal. shape.
一种防脱落瓷砖生产用背模芯,其中,所述的压纹镶件齿,由金属件制成,插入到模芯面板槽腔内的压纹镶件齿头部金属缩小一个凸状台阶,再覆硫化胶包覆头部的缩小部分,在横剖面上所覆硫化胶头两侧凸起呈“丫”状。A back mold core for the production of anti-shedding ceramic tiles, wherein the embossed insert teeth are made of metal parts, and the metal of the head of the embossed insert teeth inserted into the groove cavity of the mold core panel is reduced by a convex step. , and then cover the reduced part of the head with vulcanized rubber, and the two sides of the covered vulcanized rubber head protrude in a "ya" shape on the cross section.
一种防脱落瓷砖生产用组合背模芯,为了使上述瓷砖模具以及类似功能的模具适用于各种不同尺寸的大型或超大型瓷砖模具上,将防脱落瓷砖生产用背模芯进行组合,应用原使用的大型或超大型瓷砖背模芯进行改造,其中,所述的防脱落瓷砖生产用组合背模芯,包括一个组合模芯架,多个活动模芯件槽洞,一张在活动模芯件槽洞对应位置镂空的组合模芯表面硫化胶,与活动模芯件槽洞数量相等的防脱落瓷砖生产用背模芯;活动模芯件槽洞多个分散排列在组合模芯架上,正面长度、宽度比要活动嵌入的防脱落瓷砖生产用背模芯略大,深度含组合模芯表面硫化胶厚度等于要活动嵌入的防脱落瓷砖生产用背模芯减去其活动行程,活动嵌入的防脱落瓷砖生产用背模芯置于活动模芯件槽洞内并通过背部螺丝孔与组合模芯架连接固定。A combined back mold core for the production of anti-shedding ceramic tiles, in order to make the above-mentioned ceramic tile molds and molds with similar functions suitable for large or super large ceramic tile molds of various sizes, the back mold cores for the production of anti-shedding ceramic tiles are combined and applied. The original large or super-large ceramic tile back mold core is reconstructed, wherein the combined back mold core for the production of anti-falling ceramic tiles includes a combined mold core frame, a plurality of slots for movable mold core pieces, and one sheet in the movable mold core. The vulcanized glue on the surface of the combined core with the hollowed-out slots in the core piece, and the back core for the production of anti-shedding tiles with the same number of slots as the movable core piece; the slots in the movable core piece are scattered and arranged on the combined core frame , the front length and width are slightly larger than the back mold core for the production of anti-shedding tiles to be embedded, and the depth including the thickness of the surface vulcanized rubber of the combined core is equal to the back mold core for the production of anti-shedding ceramic tiles to be embedded in a mobile way minus its moving stroke, The embedded anti-shedding ceramic tile production back mold core is placed in the slot of the movable mold core piece and is connected and fixed with the combined mold core frame through the back screw hole.
一种防脱落瓷砖生产用组合背模芯,其中,所述的防脱落瓷砖生产用背模芯在非工作状态下比组合模芯表面硫化胶高且高差等于防脱落瓷砖生产用背模芯的活动行程。A combined back mold core for the production of anti-shedding ceramic tiles, wherein the back mold core for the production of anti-shedding ceramic tiles is higher than the surface vulcanized glue of the combined mold core in a non-working state, and the height difference is equal to the back mold core for the production of anti-shedding ceramic tiles. activity itinerary.
一种防脱落瓷砖生产用组合背模芯,其中,所述的组合模芯架及活动模芯件槽洞能装配本发明所述的防脱落瓷砖生产用背模芯及有类似功能结构的瓷砖模具。A combined back mold core for the production of anti-falling ceramic tiles, wherein the combined mold core frame and the groove of the movable core piece can be assembled with the back mold core for the production of anti-falling ceramic tiles and ceramic tiles with similar functional structures of the present invention. mold.
一种瓷砖,应用本发明技术的防脱落瓷砖生产用背模芯或防脱落瓷砖生产用组合背模芯,在生产中,制作瓷砖坯体的压制过程中可以得到内大外小的有燕尾槽结构背纹的瓷砖,其中,瓷砖由应用本发明技术的防脱落瓷砖生产用背模芯或防脱落瓷砖生产用组合背模芯压制而成,得到具有防脱落功能的燕尾槽瓷砖背纹,所述的瓷砖背纹直观表现上,条状纹路局部部分有内大外小的燕尾槽结构且对应长度区域的底部略显条状凹凸起伏;或者所述的瓷砖背纹直观表现上,分布着正面投影上或为圆形、或为三角形、或为四边形、或为多边形的等形状的独立内大外小的燕尾槽孔,该燕尾槽孔底对应位置略显环状凹凸起伏或剖面为波浪形的凹凸起伏。A ceramic tile, using the back mold core for the production of anti-falling ceramic tiles or the combined back mold core for the production of anti-falling ceramic tiles by the technology of the present invention, in the production, during the pressing process of making the ceramic tile blank, a dovetail groove with large inner and outer small can be obtained The ceramic tile with structural back pattern, wherein the ceramic tile is pressed by the back mold core for the production of anti-shedding ceramic tiles or the combined back mold core for the production of anti-shedding ceramic tiles by applying the technology of the present invention, so as to obtain the back pattern of the dovetail groove tile with the anti-shedding function. In the visual expression of the tile back pattern, the stripe pattern has a dovetail groove structure that is large inside and small outside, and the bottom of the corresponding length area is slightly concave and convex. The projection is either a circle, a triangle, a quadrilateral, or a polygon and other shapes of independent large inner and outer small dovetail slots. The corresponding position of the bottom of the dovetail slot is slightly ring-shaped, concave and convex, or the section is wavy. of bumps.
有益效果beneficial effect
与现有技术相比,实施本发明的一种防脱落瓷砖生产用背模芯及其组合背模芯及制成瓷砖,具有以下有益效果:本发明综合了专利号CN209920141U一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖、专利号CN209599475U一种自应力液压燕尾槽瓷砖模具和由该模具压成的瓷砖和专利号CN110712276A一种旋转活动齿的瓷砖模具和由该模具压制成的瓷砖的优缺点,进行技术改良,克服该类技术存在的问题,并根据改进后的模具的特点,简化自动化生产过程,提高生产效率,降低生产成本;进一步具体的,去除斜边成型齿的斜向受力摩擦运动结构,减少磨损和卡模的风险,同时,模芯面硫化胶一体浇注硫化而成,去除了与瓷砖粉末接触的空口空隙结构,避免了模芯内部进入粉尘卡模及影响行程导致瓷砖品质下降,而且,简化了去除了自应力模具内部的液压液,避免了爆模漏液的风险也增加模具的使用寿命;再进一步具体的,提供一种防脱落瓷砖生产用组合背模芯,能将本发明说述的瓷砖模具及有类似功能的瓷砖模具制作成模具单元,再组装在组合模具上,能适应各种不同尺寸的瓷砖模具需要,简化了专利号CN209920141U一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖的扩展瓷砖模具支座的双层板结构,简化维修养护流程,可直接更换需要维修的模具单元而不影响其他模具单元。Compared with the prior art, the implementation of a back mold core for the production of anti-shedding ceramic tiles and the combined back mold core and ceramic tiles of the present invention have the following beneficial effects: Ceramic tile mold support and ceramic tile pressed by the mold, patent number CN209599475U A self-stressing hydraulic dovetail tile mold and ceramic tile pressed by the mold and patent number CN110712276A A ceramic tile mold with rotating movable teeth and a ceramic tile mold pressed by the mold According to the advantages and disadvantages of ceramic tiles, technical improvement is carried out to overcome the problems existing in this type of technology, and according to the characteristics of the improved mold, the automatic production process is simplified, the production efficiency is improved, and the production cost is reduced; The oblique force friction movement structure reduces the risk of wear and mold clamping. At the same time, the core surface vulcanized rubber is cast and vulcanized in one piece, which removes the air gap structure in contact with the ceramic tile powder, and prevents the inside of the core from entering the dust mold and the mold. Affecting the stroke leads to the deterioration of the quality of the tiles, and it simplifies the removal of the hydraulic fluid inside the self-stressing mold, avoids the risk of mold explosion and leakage, and increases the service life of the mold; more specifically, a combination for the production of anti-shedding tiles is provided. The back mold core can make the tile mold described in the present invention and the tile mold with similar functions into a mold unit, and then assemble it on the combined mold, which can adapt to the needs of tile molds of various sizes, and simplifies the patent number CN209920141U A kind of The double-layer plate structure of the tile mold and the extended tile mold support and the extended tile mold support of the tile pressed by the mold simplifies the maintenance and maintenance process, and can directly replace the mold unit that needs to be repaired without affecting other mold units.
附图说明Description of drawings
图1是本发明的防脱落瓷砖背模芯结构剖视图。FIG. 1 is a cross-sectional view of the structure of the anti-falling tile back mold core of the present invention.
图2是本发明的工作前空载时剖面图A-A。FIG. 2 is a sectional view A-A of the present invention when it is not loaded before operation.
图3是本发明的工作满载时剖面图A'-A'。Fig. 3 is a sectional view A'-A' of the present invention when it is fully loaded.
图4是本发明的面板正面覆硫化胶前铁件平面图。FIG. 4 is a plan view of the iron piece before the front face of the panel of the present invention is covered with vulcanizate.
图5是本发明的面板正面平面图。Fig. 5 is a front plan view of the panel of the present invention.
图6是本发明的面板内面平面图。Fig. 6 is a plan view of the inner surface of the panel of the present invention.
图7是本发明的面板B-B部位剖视图。Fig. 7 is a cross-sectional view of the panel B-B of the present invention.
图8是本发明的背板内面平面图。Fig. 8 is a plan view of the inner surface of the back plate of the present invention.
图9是本发明的背板外面平面图。Figure 9 is a plan view of the outside of the backplane of the present invention.
图10是本发明的背板C-C部位剖视图。10 is a cross-sectional view of the C-C portion of the backplane of the present invention.
图11是本发明的防脱落瓷砖背模芯工作原理解析图。11 is an analytic diagram of the working principle of the anti-shedding tile back mold core of the present invention.
图12是本发明的防脱落瓷砖背模芯结构另一种形式。Figure 12 is another form of the structure of the anti-falling tile back mold core of the present invention.
图13是本发明的组合模芯平面图。Fig. 13 is a plan view of a composite core of the present invention.
图14是本发明的组合模芯E-E部位剖视图。Fig. 14 is a cross-sectional view of the part E-E of the combined mold core of the present invention.
图15是本发明的组合模芯F区剖面大样图。FIG. 15 is a large-scale cross-sectional view of the F area of the combined mold core of the present invention.
图16是本发明的背板立体图。Fig. 16 is a perspective view of the back plate of the present invention.
图17是本发明的起防脱落作用的波纹硫化胶的其他形式。Fig. 17 is another form of the corrugated vulcanizate with anti-shedding effect of the present invention.
图18是本发明的压纹镶件齿头部优化结构图。Fig. 18 is an optimized structure diagram of the tooth head of the embossed insert of the present invention.
其中:1、模芯面板;101、模芯面板槽腔;102、面板防尘密封槽;103、塞打螺丝孔;2、模芯背板;201、防尘密封包边;202、塞打螺丝滑杆导孔;203、弹力胶槽洞;204、背板传力台阶;205、连接压纹镶件齿螺丝孔;206、模芯安装螺丝孔;3、压纹镶件齿;301、压纹镶件齿连接螺丝;302、压纹镶件齿螺纹牙;303、压纹镶件齿头部丫形胶头;4、塞打螺丝;5、PU弹力胶或弹簧;6、模芯面硫化胶;601、皱褶纹硫化胶;7、组合模芯架;701、活动模芯件槽洞;8、组合模芯表面硫化胶。Among them: 1. mold core panel; 101, mold core panel groove cavity; 102, panel dustproof sealing groove; 103, plug screw holes; 2, mold core back plate; 201, dustproof sealing edge; 202, plug Guide hole for screw slide rod; 203, elastic glue groove hole; 204, back plate force transmission step; 205, screw hole for connecting embossed insert teeth; 206, mold core installation screw hole; 3, embossed insert tooth; 301, Embossed insert tooth connecting screw; 302, Embossed insert tooth thread; 303, Embossed insert tooth head y-shaped plastic head; 4. Plug screw; 5. PU elastic glue or spring; 6. Mold core Surface vulcanized rubber; 601, wrinkled vulcanized rubber; 7, combined core frame; 701, grooves of movable core parts; 8, combined core surface vulcanized rubber.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面结合附图及具体实施方式对本发明的技术方案作进一步详细地说明。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-10、图16、图17、图18所示,一种防脱落瓷砖生产用背模芯,包括铁件开有通孔的模芯面板槽腔101的模芯面板1,带弹力胶槽洞203和塞打螺丝滑杆导孔202的模芯背板2,在模芯面板槽腔101对应位置有皱褶纹硫化胶601的一体成型覆盖在模芯面板1正面的模芯面硫化胶6,插入到模芯面板槽腔101内的压纹镶件齿3,弹性张开模芯面板1及模芯背板2的PU弹力胶或弹簧5,定位及限制模芯面板1及模芯背板2活动行程的塞打螺丝4,模芯面板1或模芯背板2接触面最外侧有一圈高度大于活动行程的防尘密封包边201;各构件安装连接上,模芯面板硫化胶6通过扣在正面的花纹模芯模种及插入模芯面板槽腔101的背部模种一体浇注硫化而成,在模芯面板槽腔101对应位置正面为皱褶纹硫化胶601,压纹镶件齿3尾部固定连接安装在模芯背板2上或通过弹力件活动紧抵在模芯背板2上,压纹镶件齿3头部插入模芯面板槽腔101内与皱褶纹硫化胶601接触,塞打螺丝4穿过塞打螺丝滑杆导孔202将模芯面板1与模芯背板2定位活动连接。As shown in Fig. 1-10, Fig. 16, Fig. 17, Fig. 18, a back mold core for the production of anti-shedding ceramic tiles, including a core panel 1 with a core panel groove cavity 101 with a through hole in an iron piece, with elastic force The glue groove hole 203 and the core back plate 2 for plugging the screw slide rod guide hole 202 are integrally formed with wrinkled vulcanized glue 601 at the corresponding position of the core panel groove cavity 101 and cover the core surface of the front side of the core panel 1 Vulcanized rubber 6, embossed insert teeth 3 inserted into the cavity 101 of the core panel, elastic PU elastic rubber or spring 5 to open the core panel 1 and core back plate 2, positioning and constraining the core panel 1 and the core The plug screw 4 of the active stroke of the back plate 2, the outermost contact surface of the core panel 1 or the core back plate 2 has a dust-proof sealing edge 201 with a height greater than the active stroke; each component is installed and connected, the core panel vulcanized glue 6. It is formed by integral casting and vulcanization of the patterned core mold that is buckled on the front and the back mold inserted into the cavity 101 of the core panel. The front surface is wrinkled vulcanized rubber 601 at the corresponding position of the cavity 101 of the core panel. The tail of the tooth 3 is fixedly connected and installed on the core back plate 2 or tightly pressed against the core back plate 2 through the elastic piece, and the head of the embossed insert tooth 3 is inserted into the groove cavity 101 of the core panel to vulcanize the wrinkle. The glue 601 is in contact, and the plug screw 4 passes through the plug screw slide rod guide hole 202 to connect the mold core panel 1 and the mold core back plate 2 in a positioning and movable manner.
如图1、图2、图5、图17所示,一种防脱落瓷砖生产用背模芯,其中,所述的皱褶纹硫化胶601,横向剖面上的形状为厚度均等的拱形或N形或W形或连续波浪形,宽度与模芯面板槽腔101宽度相等。As shown in Figure 1, Figure 2, Figure 5, Figure 17, a back mold core for the production of anti-shedding ceramic tiles, wherein, the wrinkled vulcanized rubber 601, the shape on the transverse section is an arch or a uniform thickness. N shape or W shape or continuous wave shape, the width is equal to the width of the cavity 101 of the core panel.
如图1、图2、图5所示,一种防脱落瓷砖生产用背模芯,其中,所述的皱褶纹硫化胶601,位于条状凸起的模芯面硫化胶6的局部段,也可以单独为圆形、三角形、四边形、多边形的形状。As shown in Figure 1, Figure 2, Figure 5, a back mold core for the production of anti-shedding tiles, wherein, the wrinkled vulcanized rubber 601 is located in the partial section of the strip-shaped convex core surface vulcanized rubber 6 , and can also be in the shape of a circle, a triangle, a quadrangle, or a polygon alone.
如图16、图18所示,一种防脱落瓷砖生产用背模芯,其中,所述的压纹镶件齿3,由金属件制成,插入到模芯面板槽腔101内的压纹镶件齿3头部金属缩小一个凸状台阶,再覆硫化胶包覆头部的缩小部分,在横剖面上所覆硫化胶头两侧凸起呈“丫”状,形成压纹镶件齿头部丫形胶头303。As shown in Fig. 16 and Fig. 18, a back mold core for the production of anti-shedding tiles, wherein the embossing insert teeth 3 are made of metal parts, and are inserted into the embossing in the cavity 101 of the mold core panel. The metal of the head of the insert tooth 3 is reduced by a convex step, and then covered with vulcanized rubber to cover the reduced part of the head. On the cross section, both sides of the covered vulcanized rubber head are raised in a "ya" shape, forming an embossed insert tooth Head ya-shaped rubber head 303.
如图13、14、15所示,一种防脱落瓷砖生产用组合背模芯,为了使上述瓷砖模具以及类似功能的模具适用于各种不同尺寸的大型或超大型瓷砖模具上,将防脱落瓷砖生产用背模芯进行组合,应用原使用的大型或超大型瓷砖背模芯进行改造,其中,所述的防脱落瓷砖生产用组合背模芯,包括一个组合模芯架7,多个活动模芯件槽洞701,一张在活动模芯件槽洞701对应位置镂空的组合模芯表面硫化胶8,与活动模芯件槽洞701数量相等的防脱落瓷砖生产用背模芯;活动模芯件槽洞701多个分散排列在组合模芯架7上,正面长度、宽度比要活动嵌入的防脱落瓷砖生产用背模芯略大,深度含组合模芯表面硫化胶8厚度等于要活动嵌入的防脱落瓷砖生产用背模芯减去其活动行程,活动嵌入的防脱落瓷砖生产用背模芯置于活动模芯件槽洞701内并通过背部螺丝孔与组合模芯架连接固定。As shown in Figures 13, 14 and 15, a composite back mold core for the production of anti-shedding ceramic tiles, in order to make the above-mentioned ceramic tile molds and molds with similar functions suitable for large or super large ceramic tile molds of various sizes, the anti-shedding The back mold core for ceramic tile production is combined, and the original large or super large ceramic tile back mold core is used for transformation, wherein, the combined back mold core for the production of anti-shedding ceramic tiles includes a combined mold core frame 7, a plurality of activities The core piece slot 701, a piece of composite core surface vulcanizate 8 hollowed out at the corresponding position of the movable core piece slot 701, and the back mould core for the production of anti-shedding tiles equal to the number of the movable core piece slot 701; More than 701 slots of the core pieces are scattered on the combined core frame 7, and the front length and width are slightly larger than the back core for the production of anti-shedding ceramic tiles to be embedded in a movable way. The back mold core for movable embedded anti-shedding tile production minus its movable stroke, the back mold core for movable embedded anti-shedding ceramic tile production is placed in the groove 701 of the movable mold core piece and is connected and fixed with the combined mold core frame through the back screw hole .
如图13、14、15所示,一种防脱落瓷砖生产用组合背模芯,其中,所述的防脱落瓷砖生产用背模芯在非工作状态下比组合模芯表面硫化胶8高且高差等于防脱落瓷砖生产用背模芯的活动行程。As shown in Figures 13, 14 and 15, a combined back mold core for the production of anti-shedding ceramic tiles, wherein the back mold core for the production of anti-shedding ceramic tiles is higher than the surface vulcanized glue 8 of the combined mold core in a non-working state and The height difference is equal to the moving stroke of the back mold core for the production of anti-shedding tiles.
如图13、14、15所示,一种防脱落瓷砖生产用组合背模芯,其中,所述的组合模芯架及活动模芯件槽洞能装配本发明所述的防脱落瓷砖生产用背模芯及有类似功能结构的瓷砖模具。As shown in Figures 13, 14, and 15, a combined back mold core for the production of anti-falling ceramic tiles, wherein the combined core frame and the groove of the movable core piece can be assembled with the anti-falling ceramic tile production of the present invention. Back mold cores and tile molds with similar functional structures.
一种瓷砖,应用本发明技术的防脱落瓷砖生产用背模芯或防脱落瓷砖生产用组合背模芯,在生产中,制作瓷砖坯体的压制过程中可以得到内大外小的有燕尾槽结构背纹的瓷砖,其中,瓷砖由应用本发明技术的防脱落瓷砖生产用背模芯或防脱落瓷砖生产用组合背模芯压制而成,得到具有防脱落功能的燕尾槽瓷砖背纹,所述的瓷砖背纹直观表现上,条状纹路局部部分有内大外小的燕尾槽结构且对应长度区域的底部略显条状凹凸起伏;或者所述的瓷砖背纹直观表现上,分布着正面投影上或为圆形、或为三角形、或为四边形、或为多边形的等形状的独立内大外小的燕尾槽孔,该燕尾槽孔底对应位置略显环状凹凸起伏或剖面为波浪形的凹凸起伏。A ceramic tile, using the back mold core for the production of anti-falling ceramic tiles or the combined back mold core for the production of anti-falling ceramic tiles by the technology of the present invention, in the production, during the pressing process of making the ceramic tile blank, a dovetail groove with large inner and outer small can be obtained The ceramic tile with structural back pattern, wherein the ceramic tile is pressed by the back mold core for the production of anti-shedding ceramic tiles or the combined back mold core for the production of anti-shedding ceramic tiles by applying the technology of the present invention, so as to obtain the back pattern of the dovetail groove tile with the anti-shedding function. In the visual expression of the tile back pattern, the stripe pattern has a dovetail groove structure that is large inside and small outside, and the bottom of the corresponding length area is slightly concave and convex. The projection is either a circle, a triangle, a quadrilateral, or a polygon and other shapes of independent large inner and outer small dovetail slots. The corresponding position of the bottom of the dovetail slot is slightly ring-shaped, concave and convex, or the section is wavy. of bumps.
进一步地说明本发明的一种防脱落瓷砖生产用背模芯及其组合背模芯及制成瓷砖的工作原理,一种防脱落瓷砖生产用背模芯,如图1-12、图16、-18所示,具体的以生产单片45*95外墙砖的一种防脱落瓷砖生产用背模芯为例,模芯面板1的尺寸106mm长*50mm宽*10mm高,模芯面板1的表面覆的为4条宽度为5mm高度为1.2mm的条状模芯面硫化胶6,中间两条凸筋中间位置,通过线切割开宽度为5mm,长度为82mm的通孔槽,该通孔槽局部位置收窄1mm,使得通孔槽铁件空间内空空间为80*3,即每边留出1mm厚度的避空位置用于填充模芯面硫化胶6的胶,弱化刚性摩擦的影响;浇筑并硫化模芯面硫化胶6时,正表面的覆胶模种在对应的模芯面板槽腔101位置预先雕刻正向波浪纹,背面的模种带有两深入到模芯面板槽腔101的插片,该插片头部预先雕刻反向波浪纹,与正向波浪纹形成等距离空隙,厚度控制在1mm,浇筑聚氨酯硫化后脱模得到如图7所述的剖面;模芯面板1内面距离边缘0.8-1mm位置刻一圈宽1mm*深度2.5的用于密封的密封槽。Further explain the working principle of a back mold core for the production of anti-shedding ceramic tiles, a combined back mold core and a ceramic tile of the present invention, a back mold core for the production of anti-shedding ceramic tiles, as shown in Figure 1-12, Figure 16, As shown in -18, specifically taking a back mold core for the production of a single piece of 45*95 external wall tiles for the production of anti-shedding tiles as an example, the size of the core panel 1 is 106mm long * 50mm wide * 10mm high, the core panel 1 The surface is covered with 4 strips of core surface vulcanizate 6 with a width of 5mm and a height of 1.2mm. At the middle of the two ribs in the middle, a through-hole groove with a width of 5mm and a length of 82mm is cut by wire cutting. The local position of the hole groove is narrowed by 1mm, so that the empty space in the iron part space of the through-hole groove is 80*3, that is, a space of 1mm thickness is reserved on each side for filling the glue of the vulcanized rubber 6 on the core surface, which weakens the rigid friction. Influence; when pouring and vulcanizing the core surface vulcanizate 6, the rubber-coated mold on the front surface is pre-engraved with a positive wave pattern at the position of the corresponding core panel groove cavity 101, and the back mold has two grooves that penetrate into the core panel groove. For the insert of cavity 101, the head of the insert is pre-engraved with a reverse wave pattern, forming an equidistant gap with the forward wave pattern, and the thickness is controlled at 1mm. A sealing groove with a width of 1 mm and a depth of 2.5 is engraved on the inner surface of the panel 1 at a distance of 0.8-1 mm from the edge for sealing.
模芯背板2的尺寸为104mm长*48mm宽*25mm高,内侧最外围一圈为高度为2mm、宽度为0.8mm的防尘密封包边,背板传力台阶204到背面的厚度为23mm,对应安装压纹镶件齿3的位置,铣出2-3个台阶,从模芯背板2后面同对应安装压纹镶件齿3的位置,通孔连接压纹镶件螺丝孔205,用压纹镶件齿连接螺丝301将压纹镶件齿3与模芯背板2连接固定。The size of the core backplane 2 is 104mm long * 48mm wide * 25mm high, the inner outermost circle is a dust-proof sealing edging with a height of 2mm and a width of 0.8mm, and the thickness of the backboard force transmission step 204 to the back is 23mm , corresponding to the position where the embossed insert tooth 3 is installed, mill out 2-3 steps, from the back of the core back plate 2 with the position corresponding to the embossed insert tooth 3, the through hole is connected to the embossed insert screw hole 205, The embossed insert teeth 3 are connected and fixed to the mold core backboard 2 with the embossed insert teeth connecting screws 301 .
模芯背板2的背面安装塞打螺丝4的位置铣出两台阶,用于控制塞打螺丝的活动行程,塞打螺丝选用长度为16mm,杆直径6mm的,台阶厚度为15.2mm,即控制模芯的活动行程为0.8mm,装入PU弹力胶或弹簧5后,用塞打螺丝4连接安装模芯面板1及模芯背板2后,留出0.8mm的合并活动行程,此时压纹镶件齿3的头部刚好与皱褶纹硫化胶601的最高的接触。Two steps are milled out on the back of the core back plate 2 where the plug screw 4 is installed to control the movable stroke of the plug screw. The plug screw is selected with a length of 16mm, a rod diameter of 6mm, and a step thickness of 15.2mm. The active stroke of the mold core is 0.8mm. After installing the PU elastic glue or spring 5, use the plug screw 4 to connect and install the mold core panel 1 and the mold core backplane 2, leaving a combined active stroke of 0.8mm. The head of the grain insert tooth 3 is just in contact with the highest point of the corrugated vulcanizate 601 .
进行瓷砖坯体施压工作时,在瓷砖粉料的反作用力下,外力大于PU弹力胶或弹簧5的弹力,模芯面板1与模芯背板2合拢,此时压纹镶件齿3亦向模芯面板1方向移动0.8mm,此时原本为皱褶纹硫化胶601的部位,受到双向压力的作用,波纹被压平,而由于硫化胶属于固体,体积不变的情况下,该皱褶纹硫化胶601被迫往两边变形,从而推动原本是直角的两侧边角胀大变形因而使得瓷砖背纹形成内大外小的燕尾槽结构。When the tile blank is pressed, under the reaction force of the tile powder, the external force is greater than the elastic force of the PU elastic glue or the spring 5, the core panel 1 and the core back plate 2 are closed, and the embossed insert teeth 3 are also Move 0.8mm in the direction of the core panel 1. At this time, the part that was originally wrinkled vulcanized rubber 601 is subjected to bidirectional pressure, and the corrugation is flattened. Since the vulcanized rubber is solid and the volume remains unchanged, the wrinkle The pleated vulcanizate 601 is forced to deform to both sides, thereby pushing the originally right-angled sides and corners to expand and deform, so that the back pattern of the tile forms a dovetail groove structure that is large inside and small outside.
瓷砖坯体施压工作结束时,压力机的压力消退过程中,压纹镶件齿3往后移动,给皱褶纹硫化胶601留出后退变形恢复的空间,形变恢复后,已经形成燕尾槽结构的位置的皱褶纹硫化胶601的侧边已恢复为直角,可顺利脱模。At the end of the pressing work of the tile body, during the process of the pressure subsidence of the press, the embossed insert teeth 3 move backward, leaving space for the wrinkled vulcanized rubber 601 to retreat and recover. After the deformation is recovered, a dovetail groove has been formed. The side edge of the wrinkled vulcanized rubber 601 at the position of the structure has been restored to a right angle, which can be demolded smoothly.
本发明充分利用了聚氨酯硫化胶的弹性特点,也利用了几何学里的两点间直线距离最短的原理,利用了固体体积不变的物理特性,让皱褶纹硫化胶601位置的曲线与直线变换过程实现了瓷砖燕尾槽结构的形成及顺利脱模。The invention makes full use of the elastic characteristics of the polyurethane vulcanizate, and also utilizes the principle of the shortest straight line distance between two points in geometry, and utilizes the physical properties of the solid volume invariant, so that the curve and the straight line of the wrinkled vulcanized rubber 601 position The transformation process realizes the formation of the tile dovetail groove structure and the smooth demoulding.
对于应用到大墙砖、地砖的背模芯上,可将上述模芯做成一个个的基本单元然后再组合,以300*600的瓷砖模芯为例,一种防脱落瓷砖生产用组合背模芯,如图13、14、15所示,原瓷砖模芯的尺寸为700mm长*320mm宽*60mm厚,上述一种防脱落瓷砖生产用背模芯在非工作状态下的厚度为33.8mm,在大瓷砖模芯的正面上铣出6个深度为33mm的长方形槽洞,大瓷砖模芯覆完组合模芯表面硫化胶8后,防脱落瓷砖生产用背模芯比组合模芯表面硫化胶8面高0.8mm,即高出一个防脱落瓷砖生产用背模芯活动行程。For the back mold core applied to large wall tiles and floor tiles, the above mold cores can be made into basic units one by one and then combined. Taking the 300*600 tile mold core as an example, a composite back mold for the production of anti-shedding tiles The mold core, as shown in Figures 13, 14 and 15, the size of the original tile mold core is 700mm long * 320mm wide * 60mm thick, the thickness of the above-mentioned back mold core for the production of anti-shedding ceramic tiles in the non-working state is 33.8mm , mill 6 rectangular grooves with a depth of 33mm on the front of the large tile mold core. After the large tile mold core is covered with vulcanized glue 8 on the surface of the combined mold core, the back mold core for anti-shedding tile production is more than the surface of the combined mold core. The height of the glue 8 side is 0.8mm, that is, it is higher than the movable stroke of the back mold core for the production of anti-shedding tiles.
同样的,在瓷砖坯体施压及脱模过程,作为基本单元的防脱落瓷砖生产用背模芯工作如单个一样,对于大瓷砖在该部位则形成相应的燕尾槽背纹,对于防脱落瓷砖生产用组合背模芯的应用,由于不同的生产企业采用的模具尺寸各不相同,若直接应用本发明的防脱落瓷砖生产用背模芯,由于对每一台液压机生产线上的瓷砖模具尺寸有各种不同的尺寸,维修也只能定制,这对工业化普及极大不利,将活动模芯件槽洞701尺寸格式化及防脱落瓷砖生产用背模芯格式化尺寸安装,则大大提高交叉燕尾槽瓷砖模具的应用度,维修或者更换都能快速完成,能产生意想不到的工业效果。Similarly, in the process of pressing and demoulding the tile blank, the back mold core for the production of anti-shedding tiles as the basic unit works as a single unit. For large tiles, a corresponding dovetail groove back pattern is formed in this part. For the anti-shedding tiles The application of the combined back mold core for production, because the mold sizes used by different production enterprises are different, if the back mold core for the production of anti-shedding ceramic tiles of the present invention is directly applied, because the size of the ceramic tile mold on each hydraulic press production line is different. Various sizes can only be customized for maintenance, which is very unfavorable to the popularization of industrialization. Formatting the 701 size of the groove of the movable mold core and the format and installation of the back mold core for the production of anti-shedding tiles will greatly improve the cross-dovetail. The application degree of groove tile mold, maintenance or replacement can be completed quickly, which can produce unexpected industrial effects.
本发明的实施方式Embodiments of the present invention
同上述本发明的最佳实施方式,将本发明应用于瓷砖生产过程的坯体压制过程的背模芯中。Similar to the preferred embodiment of the present invention described above, the present invention is applied to the back mold core of the green body pressing process in the ceramic tile production process.
工业实用性Industrial Applicability
同上述本发明的最佳实施方式,将本发明应用于瓷砖生产过程的坯体压制过程的背模芯中,采用了最优化的方式在瓷砖生产过程中使瓷砖背纹直接形成有防脱落功能的燕尾槽结构,适应范围广。Similar to the above preferred embodiment of the present invention, the present invention is applied to the back mold core of the green body pressing process in the ceramic tile production process, and an optimized way is adopted to make the tile back pattern directly form the anti-shedding function in the ceramic tile production process. The dovetail groove structure is suitable for a wide range.
序列表自由内容Sequence Listing Free Content
对本领域的技术人员来说,可根据以上描述的技术方案及构思,做出其他各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明专利权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the patent claims of the present invention.

Claims (7)

  1. 一种防脱落瓷砖生产用背模芯,其特征在于,包括铁件开有通孔的模芯面板槽腔的模芯面板,带弹力胶槽洞和塞打螺丝滑杆导孔的模芯背板,在模芯面板槽腔对应位置有皱褶纹硫化胶的一体成型覆盖在模芯面板正面的模芯面硫化胶,插入到模芯面板槽腔内的压纹镶件齿,弹性张开模芯面板及模芯背板的PU弹力胶或弹簧,定位及限制模芯面板及模芯背板活动行程的塞打螺丝,模芯面板或模芯背板接触面最外侧有一圈高度大于活动行程的防尘密封包边;模芯面板硫化胶通过扣在正面的花纹模芯模种及插入模芯面板槽腔的背部模种一体浇注硫化而成,在模芯面板槽腔对应位置正面为皱褶纹硫化胶,压纹镶件齿尾部固定连接安装在模芯背板上或通过弹力件活动紧抵在模芯背板上,压纹镶件齿头部插入模芯面板槽腔内与皱褶纹硫化胶接触,塞打螺丝穿过塞打螺丝滑杆导孔将模芯面板与模芯背板定位活动连接。A back mold core for the production of anti-falling ceramic tiles, which is characterized in that it includes a mold core panel with a mold core panel groove cavity with a through hole in an iron piece, a mold core back with an elastic glue groove hole and a plug screw sliding rod guide hole The core surface vulcanizate is integrally formed with wrinkled vulcanized rubber at the corresponding position of the cavity of the core panel, and the vulcanized rubber on the core surface covers the front of the core panel, and the embossed insert teeth inserted into the cavity of the core panel elastically open the core. The PU elastic glue or spring of the face plate and the core back plate, the plug screw for positioning and restricting the movable stroke of the core face plate and the core back plate, the outermost contact surface of the core face plate or the core back plate has a circle with a height greater than the movable stroke. Dust-proof sealing and edging; the core panel vulcanizate is integrally cast and vulcanized through the patterned core mold that is buckled on the front and the back mold inserted into the core panel cavity, and the front is wrinkled at the corresponding position of the core panel cavity. Embossed vulcanized rubber, the teeth tails of the embossed inserts are fixedly connected and installed on the back plate of the mold core or pressed against the back plate of the mold core through the elastic parts, and the tooth heads of the embossed inserts are inserted into the groove cavity of the mold core panel and corrugated The vulcanized rubber is in contact, and the plug screw passes through the plug screw slide rod guide hole to connect the mold core panel and the mold core back plate in a positioning and movable manner.
  2. 根据权利要求1所述的一种防脱落瓷砖生产用背模芯,其特征在于,所述的皱褶纹硫化胶,横向剖面上的形状为厚度均等的拱形或N形或W形或连续波浪形,宽度与模芯面板槽腔宽度相等。The back mold core for anti-shedding ceramic tile production according to claim 1, characterized in that, the shape of the wrinkled vulcanizate on the transverse section is an arch or N-shape or W-shape or a continuous shape with uniform thickness. Corrugated, the width is equal to the width of the cavity of the core panel.
  3. 根据权利要求1所述的一种防脱落瓷砖生产用背模芯,其特征在于,所述的皱褶纹硫化胶,位于条状凸起的模芯面硫化胶的局部段,也可以单独为圆形、三角形、四边形、多边形的形状。The back mold core for the production of anti-shedding ceramic tiles according to claim 1, wherein the wrinkled vulcanized adhesive is located in a partial section of the vulcanized adhesive on the surface of the mold core that is protruded in strip shape, or can be separately Shapes of circle, triangle, quadrilateral, polygon.
  4. 根据权利要求1所述的一种防脱落瓷砖生产用背模芯,其特征在于,所述的压纹镶件齿,由金属件制成,插入到模芯面板槽腔内的压纹镶件齿头部金属缩小一个凸状台阶,再覆硫化胶包覆头部的缩小部分,在横剖面上所覆硫化胶头两侧凸起呈“丫”状。The back mold core for the production of anti-shedding ceramic tiles according to claim 1, wherein the embossed insert teeth are made of metal parts, and are inserted into the embossed inserts in the groove cavity of the mold core panel. The metal of the tooth head is reduced by a convex step, and then covered with vulcanized rubber to cover the reduced part of the head.
  5. 一种防脱落瓷砖生产用组合背模芯,其特征在于,所述的防脱落瓷砖生产用组合背模芯,包括一个组合模芯架,多个活动模芯件槽洞,一张在活动模芯件槽洞对应位置镂空的组合模芯表面硫化胶,与活动模芯件槽洞数量相等的防脱落瓷砖生产用背模芯;活动模芯件槽洞多个分散排列在组合模芯架上,正面长度、宽度比要活动嵌入的防脱落瓷砖生产用背模芯略大,深度含组合模芯表面硫化胶厚度等于要活动嵌入的防脱落瓷砖生产用背模芯减去其活动行程,活动嵌入的防脱落瓷砖生产用背模芯置于活动模芯件槽洞内并通过背部螺丝孔与组合模芯架连接固定;所述的组合模芯架及活动模芯件槽洞能装配权利要求1-4任一项所述的防脱落瓷砖生产用背模芯及有类似功能结构的瓷砖模具。。A combined back mold core for the production of anti-falling ceramic tiles, characterized in that the combined back mold core for the production of anti-falling ceramic tiles comprises a combined mold core frame, a plurality of grooves for movable mold core pieces, and one sheet in the movable mold core. The vulcanized glue on the surface of the combined core with the hollowed-out slots in the core piece, and the back core for the production of anti-shedding tiles with the same number of slots as the movable core piece; the slots in the movable core piece are scattered and arranged on the combined core frame , the front length and width are slightly larger than the back mold core for the production of anti-shedding tiles to be embedded, and the depth including the thickness of the surface vulcanized rubber of the combined core is equal to the back mold core for the production of anti-shedding ceramic tiles to be embedded in a mobile way minus its moving stroke, The embedded back mold core for the production of anti-shedding tiles is placed in the groove of the movable mold core piece and is connected and fixed with the combined mold core frame through the back screw hole; the combined mold core frame and the movable mold core piece slot can be assembled as claimed The back mold core for the production of anti-falling ceramic tiles described in any one of 1-4 and the ceramic tile mold with similar functional structure. .
  6. 根据权利要求5所述的一种防脱落瓷砖生产用组合背模芯,其特征在于,所述的防脱落瓷砖生产用背模芯在非工作状态下比组合模芯表面硫化胶高且高差等于防脱落瓷砖生产用背模芯的活动行程。The combined back mold core for the production of anti-shedding ceramic tiles according to claim 5, wherein the back mold core for the production of anti-shedding ceramic tiles is higher than the surface vulcanized glue of the combined mold core in a non-working state and has a height difference It is equal to the active stroke of the back mold core for the production of anti-shedding tiles.
  7. 一种瓷砖,其特征在于,其由权利要求1-6任一项所述的防脱落瓷砖生产用背模芯或防脱落瓷砖生产用组合背模芯压制而成,所述的瓷砖背纹直观表现上,条状纹路局部部分有内大外小的燕尾槽结构且对应长度区域的底部略显条状凹凸起伏;或者所述的瓷砖背纹直观表现上,分布着正面投影上或为圆形、或为三角形、或为四边形、或为多边形的等形状的独立内大外小的燕尾槽孔,该燕尾槽孔底对应位置略显环状凹凸起伏或剖面为波浪形的凹凸起伏。A ceramic tile, characterized in that it is formed by pressing the back mold core for the production of anti-shedding ceramic tiles or the combined back mold core for the production of anti-shedding ceramic tiles according to any one of claims 1-6, and the back pattern of the ceramic tile is intuitive. In terms of performance, the local part of the stripe pattern has a dovetail groove structure of large inside and outside, and the bottom of the corresponding length area is slightly concave and convex. , or be triangular, or quadrilateral, or polygonal and other shapes of independent large inside and outside small dovetail slots, the bottom of the dovetail slot corresponds to a slightly ring-shaped concave-convex or a wavy cross-section.
PCT/CN2020/104727 2020-06-30 2020-07-27 Back mold core for anti-falling ceramic tile production, and combined back mold core and manufactured ceramic tile thereof WO2022000660A1 (en)

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