WO2022000272A1 - Circuit breaker - Google Patents

Circuit breaker Download PDF

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Publication number
WO2022000272A1
WO2022000272A1 PCT/CN2020/099307 CN2020099307W WO2022000272A1 WO 2022000272 A1 WO2022000272 A1 WO 2022000272A1 CN 2020099307 W CN2020099307 W CN 2020099307W WO 2022000272 A1 WO2022000272 A1 WO 2022000272A1
Authority
WO
WIPO (PCT)
Prior art keywords
contact
energy storage
elastic energy
circuit breaker
lock
Prior art date
Application number
PCT/CN2020/099307
Other languages
French (fr)
Chinese (zh)
Inventor
郭得道
袁从飞
Original Assignee
浙江沃斯托电气有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江沃斯托电气有限公司 filed Critical 浙江沃斯托电气有限公司
Priority to PCT/CN2020/099307 priority Critical patent/WO2022000272A1/en
Publication of WO2022000272A1 publication Critical patent/WO2022000272A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/50Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/04Contacts

Definitions

  • the invention relates to the technical field of low-voltage electrical protection, and in particular to a circuit breaker.
  • a circuit breaker is a switching device that can close, carry and break current under normal circuit conditions, and can carry and break current under abnormal circuit conditions within a specified time.
  • Traditional circuit breakers generally include shells, handles, connecting rods, static contacts, moving contacts, contact supports, jumpers, locks, levers, lock springs, contact springs, return springs, electromagnetic releases, thermal
  • the trip unit, arc extinguishing system, etc. have complex structures, difficult assembly and high cost.
  • the drive wheel needs to have a accommodating groove, the movable contact is fixed in the accommodating groove, and the two ends of the contact compression spring are respectively installed between the movable contact and the inner wall of the accommodating groove.
  • the installation of the movable contact and the contact pressure spring is very difficult, the installation efficiency is low, and the quality after installation is also difficult to control.
  • springs with different elastic forces and different lengths need to be replaced.
  • the adjustment of the contact pressure is very difficult due to the limitation of the space of the accommodating groove.
  • the setting of the accommodating groove itself increases the volume of the driving wheel, and the setting of the accommodating groove weakens the strength of the driving wheel, especially the driving wheel of plastic structure is particularly obvious, in order to ensure that the driving wheel has a certain strength, it needs to increase The thickness or width of the drive wheel, thereby further increasing the volume of the drive wheel.
  • the trip frame is rotatably fastened to the drive wheel, and the increase in the volume of the drive wheel will inevitably increase the volume of the trip frame. Therefore, the whole circuit breaker is bulky and expensive.
  • the present invention provides a circuit breaker with a simple structure and a small volume.
  • the present invention provides a circuit breaker, which includes a housing, a contact support member, a reaction force elastic member, a movable contact, a static contact, a lock, a handle, a connecting rod and a release.
  • the contact supporter includes a body part, a driving part and an elastic energy storage part.
  • the body part is rotatably connected to the housing through a fulcrum shaft.
  • the driving part and the elastic energy storage part are respectively located on both sides of the fulcrum shaft; .
  • the moving contact is connected to the elastic energy storage part.
  • the moving contact abuts the static contact, the body part moves relative to the moving contact, and the two ends of the elastic energy storage part generate a displacement difference and bend, resulting in a point to the static contact.
  • the movable contact and the elastic energy storage part are overlapped and connected, and the overlapping connection part of the elastic energy storage part and the movable contact is the resilience adjustment area, and the length of the resilience adjustment area is adjusted to adjust the resilience.
  • the contact support further includes a connecting portion connecting the body portion and the elastic energy storage portion, the connecting portion is bent and extended relative to the body portion in the thickness direction and then connected to the elastic energy storage portion.
  • the latch is rotatably connected to the contact support member and forms a linkage state or a tripping state with the driving part to lock or unlock the connecting rod connected to the handle, and the latch elastic member is connected to the latch and the contact support.
  • the lock includes a lock body, a trip trigger portion, a hook portion, and a lock portion
  • the lock body is rotatably connected to the body portion of the contact support member, and the trip trigger portion and the hook portion are respectively located at On both sides of the lock body, the locking portion is formed on the hook portion and protrudes toward the inner side of the hook portion.
  • the lock body, the hook portion and the locking portion enclose a first bayonet, and the driving portion is provided with the first bayonet.
  • the other end of the driving part opposite to the first bayonet is provided with at least one groove, and the locking elastic member is sleeved and fixed between the two grooves or one of the grooves and the outer side of the driving part between the walls.
  • the lock further includes a rotation trigger portion, the rotation trigger portion is disposed on the trip trigger portion and extends to the side where the contact support member is located, and the rotation trigger portion is located between the static contact and the elastic energy storage portion between.
  • the trip unit includes a thermal trip unit
  • the thermal trip unit includes a bimetallic sheet and a trip rod
  • the bottom of the bimetallic sheet abuts against the bimetallic adjusting screw
  • the surface of the bimetallic sheet abuts on the surface of the bimetallic sheet
  • the included angle with the axis of the double gold adjusting screw is greater than or equal to 75 degrees and less than or equal to 105 degrees.
  • the bimetal sheet includes a first part, a second part and a third part from bottom to top, the first part abuts against the double metal adjusting screw, and the surface of the first part and the axis of the double metal adjusting screw are in contact with each other.
  • the included angle is greater than or equal to 75 degrees and less than or equal to 105 degrees, the second part is bent relative to the first part to the side where the static contact is located, and the third part is bent relative to the second part to the side away from the static contact.
  • the circuit breaker further includes an arc-extinguishing chamber disposed in the housing and a plurality of exhaust guide pieces located on one side of the arc-extinguishing chamber, and an air guide channel is formed between the plurality of exhaust guide pieces to extinguish the arc.
  • the gas generated after the arc is extinguished in the chamber is discharged through the air guide channel.
  • the contact support member in the circuit breaker provided by the present invention includes a body portion, a driving portion, and an elastic energy storage portion, and the elastic energy storage portion is connected to the movable contact.
  • the handle rotates over-travel
  • the handle drives the main body to continue to rotate through the connecting rod and the driving part, and at this time, the movable contact has been abutted and limited by the static contact.
  • the relative movement between the body part and the moving contact causes a displacement difference between the two ends of the elastic energy storage part, and the elastic energy storage part bends and generates a rebound force directed to the static contact, which presses the moving contact against the static contact. on the head.
  • the circuit breaker provided by the invention can realize the reliable contact of the movable and static contacts without setting the contact pressure spring, and the structure of the contact support is very simple, and only needs to connect the movable contact to the elastic energy storage part during installation. , the assembly is very easy, not only the assembly efficiency is high, but also the reliability and consistency of the assembled products are very good.
  • the omission of the contact pressure spring also greatly simplifies the volume of the contact support, thereby realizing the miniaturization of the circuit breaker.
  • the length of the bending deformation part on the elastic energy storage part is adjusted to be different, and the pressure exerted on the movable contact during overtravel will also be different; Adjust the contact pressure by bending the length of the deformed part.
  • the adjustment of the length of the bending deformation part is very free and not limited by any space, so it can well match the circuit breakers with different contact pressure requirements, that is, it has better design versatility.
  • FIG. 1 is a schematic structural diagram of a circuit breaker provided in an embodiment of the present invention in a tripping state.
  • FIG. 2 is an enlarged schematic view of the position A in FIG. 1 .
  • FIG. 3 is a schematic view of the structure of the dynamic and static contacts of the circuit breaker shown in FIG. 1 in the direction of contact.
  • FIG. 4 is an enlarged schematic view of B in FIG. 3 .
  • FIG. 5 is a schematic structural diagram of FIG. 3 from another viewing angle.
  • FIG. 6 is an exploded schematic view of the contact holder and the latch in FIG. 1 .
  • FIG. 7 is a schematic diagram showing the structure of the contact supporter mounted on the housing.
  • FIG. 8 is a schematic diagram showing the connection between the contact holder and the movable contact.
  • Figure 9 is a schematic diagram of the structure of the lock.
  • FIG. 10 is a schematic diagram showing the connection of the contact holder, the latch and the thermal release in FIG. 1 .
  • FIG. 11 is a schematic structural diagram of the bimetallic sheet and the bimetallic adjusting screw in FIG. 1 .
  • the circuit breaker provided in this embodiment includes a housing 1, a contact support member 2, a reaction force elastic member 3, a movable contact 4, a static contact 5, a lock 6, a handle 7, connecting rod 8 and release 9.
  • the contact support member 2 includes a main body portion 21 , a driving portion 22 and an elastic energy storage portion 23 .
  • the main body portion 21 is rotatably connected to the housing 1 through a fulcrum shaft 101 , and the driving portion 22 and the elastic energy storage portion 23 are respectively located at two sides of the fulcrum shaft 101 .
  • the driving part 22 is connected to the handle 7 through the connecting rod 8 .
  • the movable contact 4 is connected to the elastic energy storage portion 23 .
  • Figures 1 and 2 are schematic diagrams of the structure of the circuit breaker in a tripping state
  • Figures 3 and 4 are schematic diagrams of the structure of the circuit breaker in a linked state.
  • the working principle of the circuit breaker closing and tripping will be described in detail below with reference to FIGS. 1 to 4 .
  • "Clockwise”, “counterclockwise”, “left”, “right”, “up” and “down” mentioned in the text are for the corresponding diagrams, only for the convenience of explaining the working principle of the circuit breaker in detail, not used to limit the invention.
  • the direction indicated by the arrow K in FIG. 1 and FIG. 3 is the clockwise direction, and the direction opposite to this direction is the counterclockwise direction.
  • the moving contact and the static contact will be worn after the continuous opening and closing; the contact may also be burned after the load opening and closing; An electrical repulsion is generated between them.
  • the moving contact needs to be tightly pressed on the static contact to achieve reliable closing.
  • the contact support member 2 has an elastic energy storage portion 23 , and the movable contact 4 is connected to the elastic energy storage portion 23 .
  • the handle 7 acts on the driving part 22 through the connecting rod 8 to make the contact supporter 2 rotate clockwise around the fulcrum shaft 101 , and the elastic energy storage part 23 drives the moving contact 4 to gradually move toward the stationary contact 5 sports.
  • the handle 7 enters the overtravel state.
  • the driving part 22 and the body part 21 of the contact holder continue to follow the movement of the connecting rod 8 ; and the movable contact 4 is limited by the abutment of the stationary contact 5 and no longer moves.
  • the relative movement of the body portion 21 and the movable contact 4 causes a displacement difference between the two ends of the elastic energy storage portion 23 , and this displacement difference causes the elastic energy storage portion 23 to bend and deform.
  • this embodiment in terms of the orientation shown in FIG.
  • the elastic energy storage portion 23 is convexly bent to the right (the side where the static contact is located), and the bending deformation of the elastic energy storage portion 23 is generated on the movable contact 4
  • the resilient force is directed to the stationary contact 5 and is stored in the bending deformation, thereby pressing the movable contact 4 tightly against the stationary contact 5 .
  • the elastic deformation of the elastic energy storage portion 23 is partially restored, and the movable contact 4 moves toward the stationary contact 5 to compensate for the gap between the two.
  • the resilient force stored by the elastic deformation of the contactor continues to press the movable contact 4 on the stationary contact 5, so as to realize the reliable closing of the two.
  • the circuit breaker provided in this embodiment is to release the elastic energy storage part 23
  • the deformation of the product and the resilience generated by the deformation are realized.
  • the structure of the whole product is very simple and easy to assemble. Since the circuit breaker provided in this embodiment does not need to be provided with a contact pressure spring, the problems of high installation difficulty, large size of the circuit breaker and high cost caused by the contact pressure spring in the existing circuit breaker can be well solved.
  • the elastic force can be adjusted by adjusting the length of the deformed part of the elastic energy storage part 23; Reliable contact between contacts and static contacts.
  • the movable contact 4 is connected to the elastic energy storage portion 23 in an overlapping manner. Since the movable contact 4 is made of a rigid material, when the movable contact 4 is overlapped with the elastic energy storage portion 23, the connecting portion will no longer be bent. , so the length of the deformed part can be adjusted by adjusting the length of the connecting part. Specifically, when the length of the elastic energy storage portion 23 is constant, the shorter the length of the connection portion between the elastic energy storage portion 23 and the movable contact 4, the longer the length of the deformation portion, and the greater the resilience generated by the deformation.
  • the overlapping connection between the movable contact 4 and the elastic energy storage portion 23 not only realizes the reliable connection between the two; furthermore, this connection method also greatly simplifies the adjustment of the resilience, so that this embodiment provides The circuit breaker has good versatility.
  • the movable contact 4 includes a contact body 41 and a contact connecting portion 42 connected to the elastic energy storage portion 23 .
  • the contact body 41 is bent relative to the contact connecting portion 42 to the side where the stationary contact 5 is located, and the angle formed by the bending is ⁇ .
  • the elastic energy storage portion 23 is connected to the main body portion 21 through the main body connection portion 24 , and the main body connection portion 24 is bent and extended relative to the main body portion 21 in the thickness direction and then connected to the elastic energy storage portion 23 .
  • the arrangement of the body connecting portion 24 greatly increases the connecting surface area of the body portion 21 and the elastic energy storage portion 23 without increasing the thickness of the body portion 21 , thereby greatly improving the connection strength of the two.
  • the driving part 22, the body part 21, the connecting part 24 and the elastic energy storage part 23 are integrally formed and made of elastic thin metal material.
  • the elastic energy storage portion can also be detachably connected to the body portion.
  • the reaction force elastic member 3 is a torsion spring sleeved on the pivot shaft 101 and fixedly connected to the driving portion 22 of the contact support member, and the contact support member has a torsion spring end fixing hole.
  • the installation of the torsion spring sleeved on the fulcrum shaft 101 and located below the contact support member 2 is simpler and more convenient and does not occupy the casing 1 Additional installation space inside, thus further reducing the size of the circuit breaker.
  • the reaction force elastic member may also be a tension spring in a conventional circuit breaker.
  • the arrangement of the elastic energy storage portion 23 simplifies the installation steps and improves the installation efficiency under the condition that the requirements of the traditional circuit breaker are met; in addition, this arrangement also greatly simplifies the structure of the contact support member 2 , the miniaturization of the contact holder 2 further simplifies the structure of the latch connected to it.
  • the lock 6 includes a trip trigger portion 61 , a lock body 62 , a hook portion 63 and a locking portion 64 .
  • the lock body 62 is rotatably connected to the body portion 21 through the lock shaft 65 , and the trip trigger portion 61 and the hook portion 63 are located on two sides of the lock body 62 respectively.
  • the locking portion 64 is formed on the hook portion 63 and protrudes toward the inside of the hook portion 63 .
  • the locking body 62 , the hook portion 63 and the locking portion 64 enclose a first bayonet 601 .
  • the outer side wall of the locking portion 64 and the side wall of the second bayonet 201 abut against the two sides of the other end 81 of the connecting rod respectively and lock them; in the tripping state, the locking portion 64 is released When the other end 81 of the connecting rod is locked, the other end 81 of the connecting rod rests in the first bayonet 601 .
  • a lock elastic member 10 is arranged between the lock 6 and the contact holder 2, and the handle 7 drives the The contact holder 2 rotates around the pivot shaft 101 , and the latch elastic member 10 pushes the latch 6 to rotate along with the contact holder 2 and engage with the driving part 22 to form a linkage state.
  • the latch elastic member 10 is a compression spring.
  • the other end of the driving portion 22 opposite to the second latch 201 is provided with two grooves 202.
  • a compression spring positioning boss 203 is formed between the grooves.
  • One end of the compression spring is fixed to the compression spring positioning boss 203 , and the other end is fixed to the lock body 62 .
  • the arrangement of the pressure spring positioning boss 203 not only simplifies the fixing method of the locking elastic member 10 but also greatly facilitates the installation of the locking elastic member 10 .
  • the present invention does not impose any limitation on the number of grooves. In other embodiments, the driving portion may have only one groove.
  • the locking portion 64 and the side wall of the second bayonet 201 are located on the same side of the other end 81 of the connecting rod, and the other end 81 of the connecting rod is parked on the first bayonet Inside 601.
  • the pre-pressure generated by the latch elastic member 10 connected between the latch 6 and the contact holder 2 in a pre-pressed state will cause the right side wall of the locking portion 64 and the side wall of the second bayonet 201 to
  • the other end 81 of the connecting rod locks the second bayonet 201 to ensure that the connecting rod 8 does not slip, and the handle 7 pushes the contact holder 2 and the locking catch 6 to link clockwise through the connecting rod 8 .
  • the connecting line between the two ends of the connecting rod 8 is located above the rotation center of the handle 4. If the force acting on the handle 7 is removed at this time, the handle torsion spring and the reaction force Under the action of the elastic member 3 , the handle 7 will rotate counterclockwise relative to the housing 1 and return to its original position. The contact holder 2 and the latch 6 also return to their original positions, the movable contact 4 will be separated from the static contact 5, and the two cannot achieve stable closing. Therefore, when the movable contact 4 and the stationary contact 5 are just in contact, the handle 7 needs to continue to be rotated (handle overtravel) so that the line connecting the two ends of the connecting rod 8 is located below the rotation center of the handle 4 .
  • the reaction force of the reaction force elastic member 3 is the force that makes the handle 7 rotate clockwise and this force is greater than the counterclockwise restoring force of the handle torsion spring. At this time, if the force acting on the handle 7 is removed, the handle 7 will not automatically Return to the original position to achieve closing.
  • the body portion 21 continues to rotate clockwise with the handle 7 , and the movable contact 4 is limited by the abutment of the stationary contact 5 and no longer rotates with the body portion 21 .
  • the relative movement of the body portion 21 and the movable contact 4 causes a displacement difference between the two ends of the elastic energy storage portion 23.
  • the elastic energy storage portion 23 bends and protrudes toward the side where the static contact 5 is located, and the bending deformation is on the movable contact. A resilient force towards the stationary contact is generated, and the resilient force presses the movable contact 4 tightly on the stationary contact 5 without separation, as shown in FIG. 3 and FIG. 4 .
  • the trip unit 9 triggers the trip triggering part 61 in the state of FIG. 3 to make the lock 6 rotate counterclockwise, the locking part 64 releases the lock on the left side of the other end 81 of the connecting rod, and the lock 6 and the drive unit 22 are in a tripped state.
  • the reaction force of the reaction force elastic member 3 can no longer act on the handle 7 through the connecting rod 8, and the handle 7 is reset under the action of the handle torsion spring.
  • the reaction force elastic member 3 drives the contact support member 2 , the latch 6 and the movable contact 4 to move counterclockwise, and the movable contact 4 is separated from the stationary contact 5 .
  • the circuit breaker returns to the state shown in Figure 1.
  • the latch 6 further includes a rotation trigger portion 66 .
  • the rotation trigger portion 66 is disposed on the trip trigger portion 61 and extends to the side where the contact holder 2 is located, and the rotation trigger portion 66 is rotated. It is located between the static contact 5 and the elastic energy storage part 23 .
  • the rotation trigger part 66 will quickly touch the elastic energy storage part 23 , and the elastic energy storage part 23 quickly drives the movable contact 4 to rotate counterclockwise , to speed up the separation of the moving contact 4 and the static contact 5, and further reduce the possibility of secondary arcing.
  • the release 9 includes a short-circuit release 91 and an overheat release 92 .
  • the short-circuit release 91 is an electromagnetic release and is arranged opposite to the trip triggering part 61 , and the static contact 5 is connected to the electromagnetic release. The side where it is located moves and triggers the trip trigger part 61 , the lock 6 and the drive part 22 are in a trip state, and the movable contact 4 and the static contact 5 are separated.
  • the thermal release 92 includes a bimetallic sheet 921, a trip rod 924, and a bimetallic adjusting screw 925.
  • the bottom of the bimetallic sheet 921 abuts the bimetallic adjusting screw 925, and the surface of the bimetallic sheet 921 contacts the bimetallic adjusting screw 925.
  • the angle between the axes of 925 is greater than or equal to 75 degrees and less than or equal to 105 degrees.
  • the included angle ⁇ between the surface of the bimetal sheet 921 and the axis of the bimetal adjusting screw 925 is equal to 95 degrees.
  • the present invention is not limited to this. In other embodiments, the included angle between the surface of the bimetallic sheet and the axis of the bimetallic adjusting screw may be other angle values within 75 degrees to 105 degrees.
  • the longitudinal section of the bimetal is an inclined surface.
  • the end of the dual-metal adjustment screw will move along the inclined surface of the bimetal. , so that it is difficult to achieve sensitive adjustment.
  • the angle ⁇ between the surface of the bimetallic sheet 921 and the axis of the bimetallic adjusting screw 925 is equal to 95 degrees, and the force generated by the movement of the bimetallic adjusting screw 925 is mainly along the vertical direction.
  • the direction acts on the surface of the bimetal, and the slight adjustment on the double gold adjustment screw can be converted into the displacement of the top of the bimetal, so it has good adjustment sensitivity and the double gold adjustment screw is no longer along the bimetal during adjustment. surface movement.
  • the bimetal 921 includes a first part 9211 , a second part 9212 and a third part 9213 from bottom to top, the first part 9211 is clamped by the connecting piece 922 and the arc striking piece 923 ,
  • the double gold adjusting screw 925 is abutted on the outer side of the connecting piece 922 , and the angle between the surface of the first part 9211 and the axis of the double gold adjusting screw 925 is equal to 95 degrees.
  • the second portion 9212 is bent relative to the first portion 9211 toward the side where the stationary contact 5 is located, and the third portion 9212 is bent toward the side away from the stationary contact 5 relative to the second portion 9212 .
  • the bimetal 921 provided in this embodiment has two turns.
  • the present invention is not limited to this.
  • the bimetal sheet may not be provided with the third part.
  • the double gold adjusting screw 925 pushes the first part 9211 inward (moves to the left in FIG. 11 )
  • the second part 9212 and the third part 9213 will move away from the stationary contact 5 (to the right).
  • the double gold adjusting screw 925 is rotated and withdrawn, the first part 9211 is reset to the right, and the corresponding second part 9212 and the third part 9213 will move to the left.
  • the housing 1 has a guide groove 102 whose opening is toward the turn of the trip lever.
  • One end of the tripping rod 924 is fixed to the tripping trigger portion 61 , and the other end is bent and protrudes into the guide groove 102 .
  • the bimetal 921 is heated to bend to the side away from the stationary contact 5 (bends to the right in FIG. 3 ) and pulls the tripping rod 924 to the right, and the tripping rod 924 drives the tripping trigger portion 61 counterclockwise Turn to achieve overheating trip.
  • the setting of the guide groove 102 guides and limits the movement trajectory of the tripping rod 924 caused by the deformation of the bimetallic sheet 921, so that the force generated by the slight deformation of the bimetallic sheet 921 can quickly act on the tripping trigger through the tripping rod 924.
  • the fault response speed of the circuit breaker is greatly improved.
  • an arc-extinguishing chamber 11 is also arranged in the casing 1 , and the end of the arc-striking sheet 923 away from the bimetallic sheet 921 is arranged in the arc-extinguishing chamber 11 to guide the arc into the arc-extinguishing chamber. 11 to extinguish the arc.
  • a plurality of exhaust guide pieces 12 on one side of the arc extinguishing chamber 11, and an air guide channel 120 is formed between the plurality of exhaust guide plates 12, and the gas generated after the arc extinguishing of the arc extinguishing chamber 11 is discharged 120 through the air guide channel.
  • the contact support member in the circuit breaker provided by the present invention includes a body portion, a driving portion, and an elastic energy storage portion, and the elastic energy storage portion is connected to the movable contact.
  • the handle rotates over-travel
  • the handle drives the main body to continue to rotate through the connecting rod and the driving part, and at this time, the movable contact has been abutted and limited by the static contact.
  • the relative movement between the body part and the moving contact causes a displacement difference between the two ends of the elastic energy storage part, and the elastic energy storage part bends and generates a rebound force directed to the static contact, which presses the moving contact against the static contact. on the head.
  • the circuit breaker provided by the invention can realize the reliable contact of the dynamic and static contacts without setting the contact pressure spring.
  • the structure of the contact support is very simple. When installing, just connect the moving contact to the elastic energy storage part.
  • the assembly is very easy, not only the assembly efficiency is high, but also the reliability and consistency after assembly are very good. .
  • the omission of the contact pressure spring also greatly simplifies the volume of the contact support, thereby realizing the miniaturization of the circuit breaker.
  • the length of the bending deformation part on the elastic energy storage part is adjusted to be different, and the pressure exerted on the movable contact during overtravel will also be different;
  • the length of the bending deformation part is used to realize the adjustment of the contact pressure.
  • the adjustment of the length of the bending deformation part is very free and not limited by any space, so it can well match the circuit breakers with different contact pressure requirements, that is, it has better design versatility.

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Abstract

The present invention provides a circuit breaker, comprising a housing, a contact support member, a counterforce elastic member, a movable contact, a static contact, a lock fastener, a handle, a connecting rod, and a tripper. The contact support member comprises a body portion, a drive portion, and an elastic energy storage portion; the body portion is rotatably connected to the housing by means of a fulcrum rotation shaft; the drive portion and the elastic energy storage portion are respectively located at both sides of the fulcrum rotation shaft; the drive portion is connected to the handle by means of the connecting rod. The movable contact is connected to the elastic energy storage portion; during overrun rotation of the handle, the movable contact abuts against the static contact, and the body portion moves relative to the movable contact; a displacement difference is generated between two ends of the elastic energy storage portion, and the two ends are bent to generate a rebound force directing to the static contact, so as to press the movable contact against the static contact.

Description

断路器breaker 技术领域technical field
本发明涉及低压电器保护技术领域,且特别涉及一种断路器。The invention relates to the technical field of low-voltage electrical protection, and in particular to a circuit breaker.
背景技术Background technique
断路器是一种能够关合、承载和开断正常回路条件下的电流,并能在规定的时间内承载和开断异常回路条件下的电流的开关装置。传统断路器一般包括壳体、手柄、连杆、静触头、动触头、触头支持、跳扣、锁扣、杠杆、锁扣弹簧、触头弹簧、复位弹簧、电磁脱扣器、热脱扣器、灭弧系统等,结构复杂,装配困难且成本高。A circuit breaker is a switching device that can close, carry and break current under normal circuit conditions, and can carry and break current under abnormal circuit conditions within a specified time. Traditional circuit breakers generally include shells, handles, connecting rods, static contacts, moving contacts, contact supports, jumpers, locks, levers, lock springs, contact springs, return springs, electromagnetic releases, thermal The trip unit, arc extinguishing system, etc. have complex structures, difficult assembly and high cost.
为解决上述问题,目前市面上也出现了一种利用驱动轮和脱扣架结合以使动触头和静触头接触或分离的断路器,该结构的断路器中驱动轮和脱扣架替代了传统断路器中跳扣、锁扣、杠杠、触头支持等多个零部件的功能,简化了结构。然而,在采用驱动轮和脱扣器的这类断路器中,为实现动静触头在锁紧状态下超程以确保两者的可靠合闸时,需要在驱动轮和动触头之间安装触头压簧来将动触头压紧在静触头上。当静触头出现磨损、烧损或者电动斥力时,触头压簧的反力会使得动触头紧紧压在静触头上,从而实现有效合闸。为实现触头压簧的安装,驱动轮上需要开设容置槽,动触头固定在容置槽内且触头压簧的两端分别安装在动触头和容置槽的内壁之间。受限于容置槽内的空间,动触头和触头压簧的安装均非常的困难、安装效率低且安装后的品质也很难控制。另外,当需要调节触头压力时,则需要更换不同弹力,不同长度的弹簧,同样的,受限于容置槽的空间,触头压力的调节非常的困难。In order to solve the above problems, a circuit breaker using the combination of the driving wheel and the trip frame to make the moving contact and the static contact contact or separate has also appeared on the market. In the circuit breaker of this structure, the driving wheel and the trip frame are replaced. The functions of multiple components such as jumpers, locks, levers, and contact supports in traditional circuit breakers are simplified, and the structure is simplified. However, in this type of circuit breaker using the driving wheel and the release, in order to realize the overtravel of the movable and static contacts in the locked state to ensure the reliable closing of the two, it is necessary to install between the driving wheel and the movable contact Contact compression spring to press the moving contact on the stationary contact. When the static contact is worn, burnt or electric repulsion, the reaction force of the contact pressure spring will make the moving contact press tightly on the static contact, so as to achieve effective closing. In order to realize the installation of the contact compression spring, the drive wheel needs to have a accommodating groove, the movable contact is fixed in the accommodating groove, and the two ends of the contact compression spring are respectively installed between the movable contact and the inner wall of the accommodating groove. Limited by the space in the accommodating groove, the installation of the movable contact and the contact pressure spring is very difficult, the installation efficiency is low, and the quality after installation is also difficult to control. In addition, when the contact pressure needs to be adjusted, springs with different elastic forces and different lengths need to be replaced. Likewise, the adjustment of the contact pressure is very difficult due to the limitation of the space of the accommodating groove.
此外,容置槽的设置本身就增大了驱动轮的体积,且容置槽的设置减弱了驱动轮的强度,尤其是塑料结构的驱动轮尤为明显,为了保证驱动轮具有一定强度则需增加驱动轮的厚度或宽度,从而进一步增加驱动轮的体积。而脱扣架是转动扣合于驱动轮的,驱动轮体积的增加势必使得脱扣架的体积也增加。因此,整个断路器的体积较大且成本较高。In addition, the setting of the accommodating groove itself increases the volume of the driving wheel, and the setting of the accommodating groove weakens the strength of the driving wheel, especially the driving wheel of plastic structure is particularly obvious, in order to ensure that the driving wheel has a certain strength, it needs to increase The thickness or width of the drive wheel, thereby further increasing the volume of the drive wheel. The trip frame is rotatably fastened to the drive wheel, and the increase in the volume of the drive wheel will inevitably increase the volume of the trip frame. Therefore, the whole circuit breaker is bulky and expensive.
发明内容SUMMARY OF THE INVENTION
本发明为了克服现有技术的不足,提供一种结构简单且体积小的断路器。In order to overcome the deficiencies of the prior art, the present invention provides a circuit breaker with a simple structure and a small volume.
为了实现上述目的,本发明提供一种断路器,其包括壳体、触头支持件、反力弹性件、动触头、静触头、锁扣、手柄、连杆以及脱扣器。触头支持件包括本体部、驱动部以及弹性储能部,本体部通过支点转轴转动连接于壳体,驱 动部和弹性储能部分别位于支点转轴的两侧,驱动部通过连杆连接于手柄。动触头连接于弹性储能部,在手柄超程转动时,动触头抵接静触头,本体部相对动触头运动,弹性储能部的两端产生位移差并弯曲,产生指向静触头的回弹力以将动触头压紧于静触头。In order to achieve the above object, the present invention provides a circuit breaker, which includes a housing, a contact support member, a reaction force elastic member, a movable contact, a static contact, a lock, a handle, a connecting rod and a release. The contact supporter includes a body part, a driving part and an elastic energy storage part. The body part is rotatably connected to the housing through a fulcrum shaft. The driving part and the elastic energy storage part are respectively located on both sides of the fulcrum shaft; . The moving contact is connected to the elastic energy storage part. When the handle is over-turned, the moving contact abuts the static contact, the body part moves relative to the moving contact, and the two ends of the elastic energy storage part generate a displacement difference and bend, resulting in a point to the static contact. The resilience of the contacts to press the moving contacts against the stationary contacts.
根据本发明的一实施例,动触头与弹性储能部重叠式连接,弹性储能部与动触头重叠连接的部分为回弹力调节区,调整回弹力调节区的长度来调整回弹力大小。According to an embodiment of the present invention, the movable contact and the elastic energy storage part are overlapped and connected, and the overlapping connection part of the elastic energy storage part and the movable contact is the resilience adjustment area, and the length of the resilience adjustment area is adjusted to adjust the resilience. .
根据本发明的一实施例,触头支持件还包括连接本体部和弹性储能部的连接部,连接部相对本体部向其厚度方向折弯延伸后连接于弹性储能部。According to an embodiment of the present invention, the contact support further includes a connecting portion connecting the body portion and the elastic energy storage portion, the connecting portion is bent and extended relative to the body portion in the thickness direction and then connected to the elastic energy storage portion.
根据本发明的一实施例,锁扣转动连接于触头支持件且与驱动部之间形成联动状态或脱扣状态以锁定或解锁与手柄相连接的连杆,锁扣弹性件连接于锁扣和触头支持件之间。According to an embodiment of the present invention, the latch is rotatably connected to the contact support member and forms a linkage state or a tripping state with the driving part to lock or unlock the connecting rod connected to the handle, and the latch elastic member is connected to the latch and the contact support.
根据本发明的一实施例,锁扣包括锁扣本体、脱扣触发部、钩部以及锁止部,锁扣本体转动连接于触头支持件的本体部,脱扣触发部和钩部分别位于锁扣本体的两侧,锁止部形成于钩部且向钩部内侧凸出,锁扣本体、钩部以及锁止部三者围成第一卡口,驱动部上具有与第一卡口朝向相反的第二卡口,在联动状态下,锁止部外侧壁和第二卡口的侧壁分别抵靠连杆的另一端的两侧并将其锁紧;在脱扣状态下,锁止部解除对连杆另一端的锁定,连杆的另一端停靠于第一卡口内。According to an embodiment of the present invention, the lock includes a lock body, a trip trigger portion, a hook portion, and a lock portion, the lock body is rotatably connected to the body portion of the contact support member, and the trip trigger portion and the hook portion are respectively located at On both sides of the lock body, the locking portion is formed on the hook portion and protrudes toward the inner side of the hook portion. The lock body, the hook portion and the locking portion enclose a first bayonet, and the driving portion is provided with the first bayonet. Facing the opposite second bayonet, in the interlocking state, the outer side wall of the locking portion and the side wall of the second bayonet abut against the two sides of the other end of the connecting rod respectively and lock it; in the tripping state, the lock The stop part releases the locking of the other end of the connecting rod, and the other end of the connecting rod is parked in the first bayonet.
根据本发明的一实施例,驱动部与第一卡口相对的另一端上具至少一个凹槽,锁扣弹性件套设固定于两个凹槽之间或者是其中一个凹槽和驱动部外侧壁之间。According to an embodiment of the present invention, the other end of the driving part opposite to the first bayonet is provided with at least one groove, and the locking elastic member is sleeved and fixed between the two grooves or one of the grooves and the outer side of the driving part between the walls.
根据本发明的一实施例,锁扣还包括转动触发部,转动触发部设置于脱扣触发部且向触头支持件所在的一侧延伸,转动触发部位于静触头和弹性储能部之间。According to an embodiment of the present invention, the lock further includes a rotation trigger portion, the rotation trigger portion is disposed on the trip trigger portion and extends to the side where the contact support member is located, and the rotation trigger portion is located between the static contact and the elastic energy storage portion between.
根据本发明的一实施例,脱扣器包括热脱扣器,热脱扣器包括双金属片和脱扣杆,双金属片的底部抵接双金调节螺丝,抵接处双金属片的表面与双金调节螺丝的轴线之间的夹角大于或等于75度且小于或等于105度。According to an embodiment of the present invention, the trip unit includes a thermal trip unit, the thermal trip unit includes a bimetallic sheet and a trip rod, the bottom of the bimetallic sheet abuts against the bimetallic adjusting screw, and the surface of the bimetallic sheet abuts on the surface of the bimetallic sheet The included angle with the axis of the double gold adjusting screw is greater than or equal to 75 degrees and less than or equal to 105 degrees.
根据本发明的一实施例,双金属片自下而上包括第一部分、第二部分以及第三部分,第一部分抵接双金调节螺丝,第一部分的表面与双金调节螺丝的轴线之间的夹角大于或等于75度且小于或等于105度,第二部分相对第一部分向静触头所在的一侧折弯,第三部分相对第二部分向远离静触头的一侧折弯。According to an embodiment of the present invention, the bimetal sheet includes a first part, a second part and a third part from bottom to top, the first part abuts against the double metal adjusting screw, and the surface of the first part and the axis of the double metal adjusting screw are in contact with each other. The included angle is greater than or equal to 75 degrees and less than or equal to 105 degrees, the second part is bent relative to the first part to the side where the static contact is located, and the third part is bent relative to the second part to the side away from the static contact.
根据本发明的一实施例,断路器还包括设置于壳体内的灭弧室以及位于灭弧室一侧的多个排气导向片,多个排气导向片之间形成导气通道,灭弧室灭弧后产生的气体通过导气通道排出。According to an embodiment of the present invention, the circuit breaker further includes an arc-extinguishing chamber disposed in the housing and a plurality of exhaust guide pieces located on one side of the arc-extinguishing chamber, and an air guide channel is formed between the plurality of exhaust guide pieces to extinguish the arc. The gas generated after the arc is extinguished in the chamber is discharged through the air guide channel.
综上所述,本发明提供的断路器中触头支持件包括本体部、驱动部以及弹性储能部且弹性储能部连接动触头。在手柄超程转动时,手柄通过连杆和驱动部带动本体部继续转动,而此时动触头已被静触头抵接限位。本体部和动触头之间的相对运动使得弹性储能部的两端产生位移差,弹性储能部弯曲并产生指向静触头的回弹力,该回弹力将动触头压紧在静触头上。当静触头出现磨损、烧损或者电动斥力等时,弹性储能部的弹性形变部分恢复以补偿静触头磨损、烧损或者电动斥力等因素产生的间距,使得动触头能紧紧地抵接在静触头上,确保合闸的可靠性。本发明提供的断路器无需设置触头压簧即可实现动静触头的可靠接触,且触头支持件的结构非常的简单,在安装时只要将动触头连接在弹性储能部上即可,装配非常的容易,不仅装配效率高且装配后产品的可靠性和一致性都很好。此外,触头压簧的省略也大大简化了触头支持件的体积,从而实现了断路器的小型化。To sum up, the contact support member in the circuit breaker provided by the present invention includes a body portion, a driving portion, and an elastic energy storage portion, and the elastic energy storage portion is connected to the movable contact. When the handle rotates over-travel, the handle drives the main body to continue to rotate through the connecting rod and the driving part, and at this time, the movable contact has been abutted and limited by the static contact. The relative movement between the body part and the moving contact causes a displacement difference between the two ends of the elastic energy storage part, and the elastic energy storage part bends and generates a rebound force directed to the static contact, which presses the moving contact against the static contact. on the head. When the static contact wears, burns or electric repulsion, etc., the elastic deformation of the elastic energy storage part recovers to compensate for the distance caused by the static contact wear, burn or electric repulsion, etc., so that the moving contact can be tightly Abutting on the static contact to ensure the reliability of closing. The circuit breaker provided by the invention can realize the reliable contact of the movable and static contacts without setting the contact pressure spring, and the structure of the contact support is very simple, and only needs to connect the movable contact to the elastic energy storage part during installation. , the assembly is very easy, not only the assembly efficiency is high, but also the reliability and consistency of the assembled products are very good. In addition, the omission of the contact pressure spring also greatly simplifies the volume of the contact support, thereby realizing the miniaturization of the circuit breaker.
更进一步的,本发明提供的断路器中,调整弹性储能部上产生弯曲形变部分的长度不同,超程时施加在动触头上的压力也将不同;故可通过调整弹性储能部上弯曲形变部的长度来实现触头压力的调节。弯曲形变部分的长度的调整非常的自由且不受任何空间的限制,故可以很好地匹配不同触头压力需求的断路器,即具有更好的设计通用性。Furthermore, in the circuit breaker provided by the present invention, the length of the bending deformation part on the elastic energy storage part is adjusted to be different, and the pressure exerted on the movable contact during overtravel will also be different; Adjust the contact pressure by bending the length of the deformed part. The adjustment of the length of the bending deformation part is very free and not limited by any space, so it can well match the circuit breakers with different contact pressure requirements, that is, it has better design versatility.
为让本发明的上述和其它目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合附图,作详细说明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the preferred embodiments are hereinafter described in detail together with the accompanying drawings.
附图说明Description of drawings
图1所示为本发明一实施例提供的断路器在脱扣状态下的结构示意图。FIG. 1 is a schematic structural diagram of a circuit breaker provided in an embodiment of the present invention in a tripping state.
图2所示为图1中A处的放大示意图。FIG. 2 is an enlarged schematic view of the position A in FIG. 1 .
图3所示为图1所示的断路器动静触头向接触的结构示意图。FIG. 3 is a schematic view of the structure of the dynamic and static contacts of the circuit breaker shown in FIG. 1 in the direction of contact.
图4所示为图3中B处的放大示意图。FIG. 4 is an enlarged schematic view of B in FIG. 3 .
图5所示为图3在另一视角下的结构示意图。FIG. 5 is a schematic structural diagram of FIG. 3 from another viewing angle.
图6所示为图1中触头支持件和锁扣的分解示意图。FIG. 6 is an exploded schematic view of the contact holder and the latch in FIG. 1 .
图7所示为触头支持件安装与壳体上的结构示意图。FIG. 7 is a schematic diagram showing the structure of the contact supporter mounted on the housing.
图8所示为触头支持件和动触头的连接示意图。FIG. 8 is a schematic diagram showing the connection between the contact holder and the movable contact.
图9所示为锁扣的结构示意图。Figure 9 is a schematic diagram of the structure of the lock.
图10所示为图1中触头支持件、锁扣以及热脱扣器的连接示意图。FIG. 10 is a schematic diagram showing the connection of the contact holder, the latch and the thermal release in FIG. 1 .
图11所示为图1中双金属片和双金调节螺丝的结构示意图。FIG. 11 is a schematic structural diagram of the bimetallic sheet and the bimetallic adjusting screw in FIG. 1 .
具体实施方式detailed description
如图1至图10所示,本实施例提供的断路器包括壳体1、触头支持件2、反力弹性件3、动触头4、静触头5、锁扣6、手柄7、连杆8以及脱扣器9。触头支持件2包括本体部21、驱动部22以及弹性储能部23,本体部21通过支点转轴101转动连接于壳体1,驱动部22和弹性储能部23分别位于支点转轴101的两侧,驱动部22通过连杆8连接于手柄7。动触头4连接于弹性储能部23,在手柄7超程转动时,动触头4抵接静触头5,本体部21相对动触头4运动,弹性储能部23的两端产生位移差并弯曲,产生指向静触头的回弹力以将动触头4压紧于静触头5。As shown in FIG. 1 to FIG. 10 , the circuit breaker provided in this embodiment includes a housing 1, a contact support member 2, a reaction force elastic member 3, a movable contact 4, a static contact 5, a lock 6, a handle 7, connecting rod 8 and release 9. The contact support member 2 includes a main body portion 21 , a driving portion 22 and an elastic energy storage portion 23 . The main body portion 21 is rotatably connected to the housing 1 through a fulcrum shaft 101 , and the driving portion 22 and the elastic energy storage portion 23 are respectively located at two sides of the fulcrum shaft 101 . On the other hand, the driving part 22 is connected to the handle 7 through the connecting rod 8 . The movable contact 4 is connected to the elastic energy storage portion 23 . When the handle 7 is rotated over-travel, the movable contact 4 abuts against the static contact 5 , the body portion 21 moves relative to the movable contact 4 , and the ends of the elastic energy storage portion 23 generate The displacement is poor and bends, producing a rebound force directed to the stationary contact to press the movable contact 4 against the stationary contact 5 .
图1和图2所示为断路器处于脱扣状态下的结构示意图,图3和图4所示为断路器处于联动状态下的结构示意图。以下将结合图1至图4详细阐述断路器合闸和脱扣的工作原理。文中所述的“顺时针”、“逆时针”、“左”“右”“上”、“下”分别是针对相应图而言,只是为了便于对断路器的工作原理进行详细说明,并不是用于限制本发明。图1和图3中箭头K所指的方向为顺时针方向,于该方向相反的方向则为逆时针方向。Figures 1 and 2 are schematic diagrams of the structure of the circuit breaker in a tripping state, and Figures 3 and 4 are schematic diagrams of the structure of the circuit breaker in a linked state. The working principle of the circuit breaker closing and tripping will be described in detail below with reference to FIGS. 1 to 4 . "Clockwise", "counterclockwise", "left", "right", "up" and "down" mentioned in the text are for the corresponding diagrams, only for the convenience of explaining the working principle of the circuit breaker in detail, not used to limit the invention. The direction indicated by the arrow K in FIG. 1 and FIG. 3 is the clockwise direction, and the direction opposite to this direction is the counterclockwise direction.
断路器在使用过程中动触头和静触头的不断分合后会产生磨损;在负载分合后触头亦有可能会烧损;或者动触头和静触头接触通电后两者之间会产生电动斥力。为使得动触头和静触头在发生上述情况时能可靠接触,动触头需要紧紧地压在静触头上实现可靠合闸。本实施例提供的断路器中,触头支持件2上具有弹性储能部23,动触头4连接于弹性储能部23。在合闸的过程中,手柄7通过连杆8作用于驱动部22上以使触头支持件2绕支点转轴101顺时针转动,弹性储能部23带动动触头4逐渐向静触头5运动。当动触头4抵接静触头5后,手柄7进入超程状态。在超程状态下,触头支持件的驱动部22和本体部21继续跟随连杆8运动;而动触头4则受静触头5的抵接限位而不再运动。本体部21和动触头4的相对运动使得弹性储能部23的两端发生位移差,这个位移差使得弹性储能部23发生弯曲形变。于本实施例中,以图3中的方位而言,弹性储能部23向右(静触头所在的一侧)凸起弯曲,弹性储能部23的弯曲形变在动触头4上产生指向静触头5的回弹力且该回弹力被存储在弯曲的形变中,从而将动触头4紧紧地压在静触头5上。当动静触头之间由于磨损、烧损或者排斥力而产生间隙时,弹性储能部23的弹性形变部分恢复,动触头4向静触头5移 动以补偿两者之间的间隙,剩余的弹性形变所存储的回弹力继续将动触头4压紧在静触头5上,从而实现两者的可靠合闸。During the use of the circuit breaker, the moving contact and the static contact will be worn after the continuous opening and closing; the contact may also be burned after the load opening and closing; An electrical repulsion is generated between them. In order to make the moving contact and the static contact contact reliably when the above situation occurs, the moving contact needs to be tightly pressed on the static contact to achieve reliable closing. In the circuit breaker provided in this embodiment, the contact support member 2 has an elastic energy storage portion 23 , and the movable contact 4 is connected to the elastic energy storage portion 23 . During the closing process, the handle 7 acts on the driving part 22 through the connecting rod 8 to make the contact supporter 2 rotate clockwise around the fulcrum shaft 101 , and the elastic energy storage part 23 drives the moving contact 4 to gradually move toward the stationary contact 5 sports. When the movable contact 4 abuts against the stationary contact 5, the handle 7 enters the overtravel state. In the overtravel state, the driving part 22 and the body part 21 of the contact holder continue to follow the movement of the connecting rod 8 ; and the movable contact 4 is limited by the abutment of the stationary contact 5 and no longer moves. The relative movement of the body portion 21 and the movable contact 4 causes a displacement difference between the two ends of the elastic energy storage portion 23 , and this displacement difference causes the elastic energy storage portion 23 to bend and deform. In this embodiment, in terms of the orientation shown in FIG. 3 , the elastic energy storage portion 23 is convexly bent to the right (the side where the static contact is located), and the bending deformation of the elastic energy storage portion 23 is generated on the movable contact 4 The resilient force is directed to the stationary contact 5 and is stored in the bending deformation, thereby pressing the movable contact 4 tightly against the stationary contact 5 . When a gap is generated between the movable and static contacts due to wear, burnout or repulsive force, the elastic deformation of the elastic energy storage portion 23 is partially restored, and the movable contact 4 moves toward the stationary contact 5 to compensate for the gap between the two. The resilient force stored by the elastic deformation of the contactor continues to press the movable contact 4 on the stationary contact 5, so as to realize the reliable closing of the two.
相比传统的采用触头压簧之间的反力来实现动静触头磨损、烧损或者电动斥力等情况下的可靠合闸,本实施例提供的断路器是通过释放弹性储能部23上的形变以及该形变所产生的回弹力来实现的,整个产品的结构非常简单且极易装配。由于本实施例提供的断路器内无需设置触头压簧,因此可很好地解决现有断路器中因触头压簧所引起的安装难度大、断路器体积大以及成本高等问题。Compared with the traditional use of the reaction force between the contact compression springs to achieve reliable closing in the case of wear, burnout or electric repulsion of the dynamic and static contacts, the circuit breaker provided in this embodiment is to release the elastic energy storage part 23 The deformation of the product and the resilience generated by the deformation are realized. The structure of the whole product is very simple and easy to assemble. Since the circuit breaker provided in this embodiment does not need to be provided with a contact pressure spring, the problems of high installation difficulty, large size of the circuit breaker and high cost caused by the contact pressure spring in the existing circuit breaker can be well solved.
在手柄超程范围确定的情况下,回弹力的大小取决于弹性储能部23的弹性系数和其发生形变的部分的长度。因此在设计时可通过调整弹性储能部23上形变部分长度来实现回弹力调节;譬如,对于动静触头之间电动斥力较大的断路器,则需要增加回弹力来克服电动斥力以实现动触头和静触头的可靠接触。于本实施例中,动触头4与弹性储能部23重叠式连接,由于动触头4为刚性材料制成,当其与弹性储能部23重叠连接后,连接部分将不再发生弯曲,因此可通过调整连接部分的长度来实现形变部分长度的调整。具体而言,在弹性储能部23长度恒定时,弹性储能部23与动触头4之间连接部分的长度越短,则形变部分的长度越长,形变产生的回弹力将越大。When the handle overtravel range is determined, the magnitude of the resilience depends on the elastic coefficient of the elastic energy storage portion 23 and the length of the deformed portion thereof. Therefore, in the design, the elastic force can be adjusted by adjusting the length of the deformed part of the elastic energy storage part 23; Reliable contact between contacts and static contacts. In this embodiment, the movable contact 4 is connected to the elastic energy storage portion 23 in an overlapping manner. Since the movable contact 4 is made of a rigid material, when the movable contact 4 is overlapped with the elastic energy storage portion 23, the connecting portion will no longer be bent. , so the length of the deformed part can be adjusted by adjusting the length of the connecting part. Specifically, when the length of the elastic energy storage portion 23 is constant, the shorter the length of the connection portion between the elastic energy storage portion 23 and the movable contact 4, the longer the length of the deformation portion, and the greater the resilience generated by the deformation.
于本实施例中,动触头4与弹性储能部23重叠式连接不仅实现了两者的可靠连接;更进一步的,该连接方式还大大简化了回弹力的调整,从而使得本实施例提供的断路器具有很好的通用性。In this embodiment, the overlapping connection between the movable contact 4 and the elastic energy storage portion 23 not only realizes the reliable connection between the two; furthermore, this connection method also greatly simplifies the adjustment of the resilience, so that this embodiment provides The circuit breaker has good versatility.
于本实施例中,如图7所示,动触头4包括触头本体41和与弹性储能部23相连接的触头连接部42。触头本体41相对触头连接部42向静触头5所在的一侧折弯,折弯所形成的角度为α。如图1和图3所示,触头本体41和触头连接部42之间的折弯角度α越小,动触头4在转动时将越早抵接静触头5,一旦抵接后手柄的运动即进入超程。因此,折弯角度α越小,超程距离将越大,弹性储能部23形变也将越厉害,因此产生的触头压力也将越大。故在设计时还可通过调整动触头上的折弯角度和弹性储能部23的弯曲形变量来实现触头压力的调整,设计非常灵活。In this embodiment, as shown in FIG. 7 , the movable contact 4 includes a contact body 41 and a contact connecting portion 42 connected to the elastic energy storage portion 23 . The contact body 41 is bent relative to the contact connecting portion 42 to the side where the stationary contact 5 is located, and the angle formed by the bending is α. As shown in FIG. 1 and FIG. 3 , the smaller the bending angle α between the contact body 41 and the contact connecting portion 42 is, the earlier the movable contact 4 will abut the stationary contact 5 when it rotates. Movement of the handle enters overtravel. Therefore, the smaller the bending angle α is, the greater the overtravel distance will be, and the greater the deformation of the elastic energy storage portion 23 will be, so the generated contact pressure will also be greater. Therefore, in the design, the contact pressure can also be adjusted by adjusting the bending angle of the movable contact and the bending deformation amount of the elastic energy storage portion 23, and the design is very flexible.
于本实施例中,弹性储能部23通过本体连接部24连接于本体部21,本体连接部24相对本体部21向其厚度方向折弯延伸后连接于弹性储能部23。本体连接部24的设置在不增加本体部21厚度的情况下大大增加了本体部21和弹性储能部23的连接面面积,从而大大提高了两者的连接强度。优选的,设置驱动部22、本体部21、连接部24以及弹性储能部23四者一体成型且由弹性的薄型 金属材料制成。然而,本发明对此不作任何限定。于其它实施例中,弹性储能部也可可拆卸式连接于本体部。In this embodiment, the elastic energy storage portion 23 is connected to the main body portion 21 through the main body connection portion 24 , and the main body connection portion 24 is bent and extended relative to the main body portion 21 in the thickness direction and then connected to the elastic energy storage portion 23 . The arrangement of the body connecting portion 24 greatly increases the connecting surface area of the body portion 21 and the elastic energy storage portion 23 without increasing the thickness of the body portion 21 , thereby greatly improving the connection strength of the two. Preferably, the driving part 22, the body part 21, the connecting part 24 and the elastic energy storage part 23 are integrally formed and made of elastic thin metal material. However, the present invention is not limited to this. In other embodiments, the elastic energy storage portion can also be detachably connected to the body portion.
于本实施例中,反力弹性件3为套设于支点转轴101且固定连接于触头支持件的驱动部22的扭簧,触头支持件上具有扭簧末端固定孔。相比现有断路器中连接在转轮和壳体之间的拉簧,套设在支点转轴101上且位于触头支持件2下方的扭簧的安装更加的简单方便且不占用壳体1内额外的安装空间,因此进一步缩小了断路器的体积。此外,在脱扣时,相比传统的压缩拉簧所提供的反向回复力,储能后扭簧的回复力会更迅速地使动触头4和静触头5分离,有效防止动触头4抖动而引起二次燃弧。然而,本发明对此不作任何限定。于其它实施例中,反力弹性件也可以采用传统断路器中的拉簧。In this embodiment, the reaction force elastic member 3 is a torsion spring sleeved on the pivot shaft 101 and fixedly connected to the driving portion 22 of the contact support member, and the contact support member has a torsion spring end fixing hole. Compared with the tension spring connected between the runner and the casing in the existing circuit breaker, the installation of the torsion spring sleeved on the fulcrum shaft 101 and located below the contact support member 2 is simpler and more convenient and does not occupy the casing 1 Additional installation space inside, thus further reducing the size of the circuit breaker. In addition, when tripping, compared with the reverse restoring force provided by the traditional compression tension spring, the restoring force of the torsion spring after the energy storage will more quickly separate the moving contact 4 and the static contact 5, effectively preventing the moving contact The head 4 shakes and causes secondary arcing. However, the present invention is not limited to this. In other embodiments, the reaction force elastic member may also be a tension spring in a conventional circuit breaker.
本实施例提供的断路器中,弹性储能部23的设置在满足传统断路器要求的情况下简化了安装步骤、提高了安装效率;此外,该设置也大大简化了触头支持件2的结构,触头支持件2的小型化又进一步简化了与其相连接的锁扣的结构。具体而言,于本实施例中,锁扣6包括脱扣触发部61、锁扣本体62、钩部63以及锁止部64。锁扣本体62通过锁扣转轴65转动连接于本体部21,脱扣触发部61和钩部63分别位于锁扣本体62的两侧。锁止部64形成于钩部63且向钩部63内侧凸出,锁扣本体62、钩部63以及锁止部64三者围成第一卡口601,触头支持件的驱动部22上具有与第一卡口601朝向相反的第二卡口201。在联动状态下,锁止部64的外侧壁和第二卡口201的侧壁分别抵靠连杆的另一端81的两侧并将其锁紧;在脱扣状态下,锁止部64解除对连杆另一端81的锁定,连杆的另一端81停靠于第一卡口601内。In the circuit breaker provided in this embodiment, the arrangement of the elastic energy storage portion 23 simplifies the installation steps and improves the installation efficiency under the condition that the requirements of the traditional circuit breaker are met; in addition, this arrangement also greatly simplifies the structure of the contact support member 2 , the miniaturization of the contact holder 2 further simplifies the structure of the latch connected to it. Specifically, in this embodiment, the lock 6 includes a trip trigger portion 61 , a lock body 62 , a hook portion 63 and a locking portion 64 . The lock body 62 is rotatably connected to the body portion 21 through the lock shaft 65 , and the trip trigger portion 61 and the hook portion 63 are located on two sides of the lock body 62 respectively. The locking portion 64 is formed on the hook portion 63 and protrudes toward the inside of the hook portion 63 . The locking body 62 , the hook portion 63 and the locking portion 64 enclose a first bayonet 601 . There is a second bayonet 201 facing opposite to the first bayonet 601 . In the linkage state, the outer side wall of the locking portion 64 and the side wall of the second bayonet 201 abut against the two sides of the other end 81 of the connecting rod respectively and lock them; in the tripping state, the locking portion 64 is released When the other end 81 of the connecting rod is locked, the other end 81 of the connecting rod rests in the first bayonet 601 .
为实现锁扣6和触头支持件2之间的联动,于本实施例中,如图1所示,锁扣6和触头支持件2之间设置有锁扣弹性件10,手柄7驱动触头支持件2绕支点转轴101转动,锁扣弹性件10推动锁扣6跟随触头支持件2转动并与驱动部22咬合形成联动状态。于本实施例中,锁扣弹性件10为压簧,为进一步缩小触头支持件2的体积,设置驱动部22与第二卡扣201相对的另一端上具两个凹槽202,两个凹槽之间形成了压簧定位凸台203。压簧的一端固定于压簧定位凸台203,另一端则固定于锁扣本体62上。压簧定位凸台203的设置不仅简化了锁扣弹性件10的固定方式同时也极大方便了锁扣弹性件10的安装。然而,本发明对凹槽的数量不作任何限定。于其它实施例中,驱动部上也可仅具有一个凹槽。In order to realize the linkage between the lock 6 and the contact holder 2, in this embodiment, as shown in FIG. 1, a lock elastic member 10 is arranged between the lock 6 and the contact holder 2, and the handle 7 drives the The contact holder 2 rotates around the pivot shaft 101 , and the latch elastic member 10 pushes the latch 6 to rotate along with the contact holder 2 and engage with the driving part 22 to form a linkage state. In this embodiment, the latch elastic member 10 is a compression spring. In order to further reduce the volume of the contact support member 2, the other end of the driving portion 22 opposite to the second latch 201 is provided with two grooves 202. A compression spring positioning boss 203 is formed between the grooves. One end of the compression spring is fixed to the compression spring positioning boss 203 , and the other end is fixed to the lock body 62 . The arrangement of the pressure spring positioning boss 203 not only simplifies the fixing method of the locking elastic member 10 but also greatly facilitates the installation of the locking elastic member 10 . However, the present invention does not impose any limitation on the number of grooves. In other embodiments, the driving portion may have only one groove.
如图1和图2所示,在脱扣状态下,锁止部64和第二卡口201的侧壁均位于连杆另一端81的同一侧,连杆另一端81停靠在第一卡口601内。当推动手柄7并克服手柄扭簧的反力以使手柄相对壳体1顺时针运动时,连杆的另一端81迅速抵接第二卡口201的侧壁,锁止部64的右侧壁抵接连杆另一端81的左边,锁止部64的右侧壁和第二卡口201的侧壁分别抵靠连杆另一端81的两侧。而连接于锁扣6和触头支持件2之间呈预压状态的锁扣弹性件10所产生的预压力则将使得锁止部64的右侧壁和第二卡口201的侧壁将连杆的另一端81锁紧第二卡口201以确保连杆8不滑扣,手柄7经连杆8推动触头支持件2和锁扣6顺时针联动。As shown in FIG. 1 and FIG. 2 , in the tripping state, the locking portion 64 and the side wall of the second bayonet 201 are located on the same side of the other end 81 of the connecting rod, and the other end 81 of the connecting rod is parked on the first bayonet Inside 601. When the handle 7 is pushed and overcomes the reaction force of the handle torsion spring to move the handle clockwise relative to the housing 1, the other end 81 of the connecting rod quickly abuts the side wall of the second bayonet 201, and the right side wall of the locking portion 64 Abutting on the left side of the other end 81 of the connecting rod, the right side wall of the locking portion 64 and the side wall of the second bayonet 201 abut on both sides of the other end 81 of the connecting rod respectively. The pre-pressure generated by the latch elastic member 10 connected between the latch 6 and the contact holder 2 in a pre-pressed state will cause the right side wall of the locking portion 64 and the side wall of the second bayonet 201 to The other end 81 of the connecting rod locks the second bayonet 201 to ensure that the connecting rod 8 does not slip, and the handle 7 pushes the contact holder 2 and the locking catch 6 to link clockwise through the connecting rod 8 .
当动触头4和静触头5刚接触时,连杆8的两端的连线位于手柄4的转动中心的上方,如果此时撤去作用在手柄7上的力,在手柄扭簧和反力弹性件3的作用下,手柄7会相对壳体1逆时针转动恢复至原位。触头支持件2和锁扣6同样恢复至原位,动触头4将和静触头5分离,两者无法实现稳定合闸。因此,当动触头4和静触头5刚接触时,需要继续转动手柄7(手柄超程)以使连杆8的两端的连线位于手柄4的转动中心的下方。此时,反力弹性件3的反作用力是使手柄7顺时针转动的力且该力大于手柄扭簧的逆时针回复力,此时撤去作用在手柄7上的力,则手柄7不会自动回复至原位从而实现合闸。在手柄7进入超程状态时,本体部21跟随手柄7继续做顺时针转动,而动触头4受静触头5的抵接限位则不再跟随本体部21转动。本体部21和动触头4的相对运动使得弹性储能部23的两端存在位移差,弹性储能部23向静触头5所在的一侧弯曲凸起,弯曲的形变在动触头上产生一朝向静触头的回弹力,该回弹力而将动触头4紧紧压在静触头5上而不分离,如图3和图4所示。When the moving contact 4 and the static contact 5 are just in contact, the connecting line between the two ends of the connecting rod 8 is located above the rotation center of the handle 4. If the force acting on the handle 7 is removed at this time, the handle torsion spring and the reaction force Under the action of the elastic member 3 , the handle 7 will rotate counterclockwise relative to the housing 1 and return to its original position. The contact holder 2 and the latch 6 also return to their original positions, the movable contact 4 will be separated from the static contact 5, and the two cannot achieve stable closing. Therefore, when the movable contact 4 and the stationary contact 5 are just in contact, the handle 7 needs to continue to be rotated (handle overtravel) so that the line connecting the two ends of the connecting rod 8 is located below the rotation center of the handle 4 . At this time, the reaction force of the reaction force elastic member 3 is the force that makes the handle 7 rotate clockwise and this force is greater than the counterclockwise restoring force of the handle torsion spring. At this time, if the force acting on the handle 7 is removed, the handle 7 will not automatically Return to the original position to achieve closing. When the handle 7 enters the overtravel state, the body portion 21 continues to rotate clockwise with the handle 7 , and the movable contact 4 is limited by the abutment of the stationary contact 5 and no longer rotates with the body portion 21 . The relative movement of the body portion 21 and the movable contact 4 causes a displacement difference between the two ends of the elastic energy storage portion 23. The elastic energy storage portion 23 bends and protrudes toward the side where the static contact 5 is located, and the bending deformation is on the movable contact. A resilient force towards the stationary contact is generated, and the resilient force presses the movable contact 4 tightly on the stationary contact 5 without separation, as shown in FIG. 3 and FIG. 4 .
当电路出现短路或过载时,脱扣器9触发图3状态下的脱扣触发部61使得锁扣6逆时针转动,锁止部64解除对连杆的另一端81左侧的锁定,锁扣6和驱动部22之间处于脱扣状态。此时,反力弹性件3的反作用力无法再通过连杆8作用在手柄7上,手柄7在手柄扭簧的作用下复位。于此同时,反力弹性件3带动触头支持件2、锁扣6以及动触头4逆时针运动,动触头4与静触头5分离。断路器恢复至图1所示的状态。When the circuit is short-circuited or overloaded, the trip unit 9 triggers the trip triggering part 61 in the state of FIG. 3 to make the lock 6 rotate counterclockwise, the locking part 64 releases the lock on the left side of the other end 81 of the connecting rod, and the lock 6 and the drive unit 22 are in a tripped state. At this time, the reaction force of the reaction force elastic member 3 can no longer act on the handle 7 through the connecting rod 8, and the handle 7 is reset under the action of the handle torsion spring. At the same time, the reaction force elastic member 3 drives the contact support member 2 , the latch 6 and the movable contact 4 to move counterclockwise, and the movable contact 4 is separated from the stationary contact 5 . The circuit breaker returns to the state shown in Figure 1.
于本实施例中,如图6所示,锁扣6还包括转动触发部66,转动触发部66设置于脱扣触发部61且向触头支持件2所在的一侧延伸,转动触发部66位于静触头5和弹性储能部23之间。当脱扣触发部61受脱扣器9触发以使锁扣6逆时针转动时,转动触发部66会迅速碰触弹性储能部23,弹性储能部23迅速 带动动触头4逆时针转动,加快动触头4和静触头5的分离,进一步降低二次燃弧的可能性。In this embodiment, as shown in FIG. 6 , the latch 6 further includes a rotation trigger portion 66 . The rotation trigger portion 66 is disposed on the trip trigger portion 61 and extends to the side where the contact holder 2 is located, and the rotation trigger portion 66 is rotated. It is located between the static contact 5 and the elastic energy storage part 23 . When the trip trigger part 61 is triggered by the trip unit 9 to rotate the lock 6 counterclockwise, the rotation trigger part 66 will quickly touch the elastic energy storage part 23 , and the elastic energy storage part 23 quickly drives the movable contact 4 to rotate counterclockwise , to speed up the separation of the moving contact 4 and the static contact 5, and further reduce the possibility of secondary arcing.
于本实施例中,如图1所示,脱扣器9包括短路脱扣器91和过热脱扣器92。短路脱扣器91为电磁脱扣器且与脱扣触发部61相对设置,静触头5连接于电磁脱扣器,当电路出现短路故障时短路脱扣器上的顶杆911向锁扣6所在的一侧运动并触发脱扣触发部61,锁扣6和驱动部22之间呈脱扣状态,动触头4和静触头5分离。In this embodiment, as shown in FIG. 1 , the release 9 includes a short-circuit release 91 and an overheat release 92 . The short-circuit release 91 is an electromagnetic release and is arranged opposite to the trip triggering part 61 , and the static contact 5 is connected to the electromagnetic release. The side where it is located moves and triggers the trip trigger part 61 , the lock 6 and the drive part 22 are in a trip state, and the movable contact 4 and the static contact 5 are separated.
热脱扣器92包括双金属片921、脱扣杆924以及双金调节螺丝925,双金属片921的底部抵接双金调节螺丝925,抵接处双金属片921的表面与双金调节螺丝925的轴线之间的夹角大于或等于75度且小于或等于105度。优选的,设置双金属片921的表面与双金调节螺丝925的轴线之间的夹角θ等于95度。然而,本发明对此不作任何限定。于其它实施例中,双金属片的表面与双金调节螺丝的轴线之间的夹角可为75度到105度内的其它角度值。The thermal release 92 includes a bimetallic sheet 921, a trip rod 924, and a bimetallic adjusting screw 925. The bottom of the bimetallic sheet 921 abuts the bimetallic adjusting screw 925, and the surface of the bimetallic sheet 921 contacts the bimetallic adjusting screw 925. The angle between the axes of 925 is greater than or equal to 75 degrees and less than or equal to 105 degrees. Preferably, the included angle θ between the surface of the bimetal sheet 921 and the axis of the bimetal adjusting screw 925 is equal to 95 degrees. However, the present invention is not limited to this. In other embodiments, the included angle between the surface of the bimetallic sheet and the axis of the bimetallic adjusting screw may be other angle values within 75 degrees to 105 degrees.
在现有的热脱扣器中,双金属片的纵截面呈一倾斜面,在旋转双金调节螺丝以调节热脱扣灵敏度时,双金调节螺丝的末端会沿倾斜的双金属片表面移动,从而很难实现灵敏的调节。本实施例提供的热脱扣器92中,双金属片921的表面与双金调节螺丝925的轴线之间的夹角θ等于95度,双金调节螺丝925的运动所产生的力主要沿垂直方向作用于双金属片的表面,双金调节螺丝上细微的调整即可转变为双金属片顶部的位移,因此具有很好的调节灵敏度且在调整时双金调节螺丝也不再沿双金属片的表面运动。In the existing thermal release, the longitudinal section of the bimetal is an inclined surface. When the dual-metal adjustment screw is rotated to adjust the thermal trip sensitivity, the end of the dual-metal adjustment screw will move along the inclined surface of the bimetal. , so that it is difficult to achieve sensitive adjustment. In the thermal release 92 provided in this embodiment, the angle θ between the surface of the bimetallic sheet 921 and the axis of the bimetallic adjusting screw 925 is equal to 95 degrees, and the force generated by the movement of the bimetallic adjusting screw 925 is mainly along the vertical direction. The direction acts on the surface of the bimetal, and the slight adjustment on the double gold adjustment screw can be converted into the displacement of the top of the bimetal, so it has good adjustment sensitivity and the double gold adjustment screw is no longer along the bimetal during adjustment. surface movement.
于本实施例中,如图11所示,双金属片921自下而上包括第一部分9211、第二部分9212以及第三部分9213,第一部分9211被连接片922和引弧片923夹持,双金调节螺丝925抵接设置于连接片922的外侧,第一部分9211的表面与双金调节螺丝925的轴线之间的夹角等于95度。第二部分9212相对第一部分9211向静触头5所在的一侧折弯,第三部分9212相对第二部分9212向远离静触头5的一侧折弯。本实施例提供给的双金属片921具有两个转弯处。然而,本发明对此不作任何限定。于其它实施例中,双金属片也可不设置第三部分。具体而言,当双金调节螺丝925向内推动第一部分9211(图11中向左移动)时,在金属的连接片922和引弧片923的作用下,第二部分9212和第三部分9213将向远离静触头5的方向移动(向右移动)。而当双金调节螺丝925旋转退出时,第一部分9211向右复位,对应的第二部分9212和第三部分9213将向左侧移动。In this embodiment, as shown in FIG. 11 , the bimetal 921 includes a first part 9211 , a second part 9212 and a third part 9213 from bottom to top, the first part 9211 is clamped by the connecting piece 922 and the arc striking piece 923 , The double gold adjusting screw 925 is abutted on the outer side of the connecting piece 922 , and the angle between the surface of the first part 9211 and the axis of the double gold adjusting screw 925 is equal to 95 degrees. The second portion 9212 is bent relative to the first portion 9211 toward the side where the stationary contact 5 is located, and the third portion 9212 is bent toward the side away from the stationary contact 5 relative to the second portion 9212 . The bimetal 921 provided in this embodiment has two turns. However, the present invention is not limited to this. In other embodiments, the bimetal sheet may not be provided with the third part. Specifically, when the double gold adjusting screw 925 pushes the first part 9211 inward (moves to the left in FIG. 11 ), under the action of the metal connecting piece 922 and the arc striking piece 923 , the second part 9212 and the third part 9213 will move away from the stationary contact 5 (to the right). When the double gold adjusting screw 925 is rotated and withdrawn, the first part 9211 is reset to the right, and the corresponding second part 9212 and the third part 9213 will move to the left.
如图3所示,壳体1上具有开口朝向脱扣杆转弯处的导向槽102。脱扣杆924的一端固定于脱扣触发部61,另一端折弯后伸入导向槽102内,双金属片的第三部分9213与脱扣杆924的另一端相对设置。当电路过载时,双金属片921受热向远离静触头5的一侧弯曲(图3中向右侧弯曲)并向右拉动脱扣杆924,脱扣杆924带动脱扣触发部61逆时针转动,实现过热脱扣。导向槽102的设置对双金属片921形变所引起的脱扣杆924的运动轨迹进行了导向限定,使得双金属片921上微小形变所产生的力能迅速经脱扣杆924作用到脱扣触发部61上,大幅度提高断路器的故障响应速度。As shown in FIG. 3 , the housing 1 has a guide groove 102 whose opening is toward the turn of the trip lever. One end of the tripping rod 924 is fixed to the tripping trigger portion 61 , and the other end is bent and protrudes into the guide groove 102 . When the circuit is overloaded, the bimetal 921 is heated to bend to the side away from the stationary contact 5 (bends to the right in FIG. 3 ) and pulls the tripping rod 924 to the right, and the tripping rod 924 drives the tripping trigger portion 61 counterclockwise Turn to achieve overheating trip. The setting of the guide groove 102 guides and limits the movement trajectory of the tripping rod 924 caused by the deformation of the bimetallic sheet 921, so that the force generated by the slight deformation of the bimetallic sheet 921 can quickly act on the tripping trigger through the tripping rod 924. On the part 61, the fault response speed of the circuit breaker is greatly improved.
于本实施例中,如图1所示,壳体1内还设置有灭弧室11,引弧片923远离双金属片921的一端设于灭弧室11内,以引导电弧进入灭弧室11进行灭弧。灭弧室11一侧的多个排气导向片12,多个排气导向片12之间形成导气通道120,灭弧室11灭弧后产生的气体通过导气通道排出120。In this embodiment, as shown in FIG. 1 , an arc-extinguishing chamber 11 is also arranged in the casing 1 , and the end of the arc-striking sheet 923 away from the bimetallic sheet 921 is arranged in the arc-extinguishing chamber 11 to guide the arc into the arc-extinguishing chamber. 11 to extinguish the arc. A plurality of exhaust guide pieces 12 on one side of the arc extinguishing chamber 11, and an air guide channel 120 is formed between the plurality of exhaust guide plates 12, and the gas generated after the arc extinguishing of the arc extinguishing chamber 11 is discharged 120 through the air guide channel.
综上所述,本发明提供的断路器中触头支持件包括本体部、驱动部以及弹性储能部且弹性储能部连接动触头。在手柄超程转动时,手柄通过连杆和驱动部带动本体部继续转动,而此时动触头已被静触头抵接限位。本体部和动触头之间的相对运动使得弹性储能部的两端产生位移差,弹性储能部弯曲并产生指向静触头的回弹力,该回弹力将动触头压紧在静触头上。当静触头出现磨损、烧损或者电动斥力等时,弹性储能部的弹性形变部分恢复以补偿静触头磨损、烧损或者电动斥力等因素产生的间距,使得动触头能紧紧地抵接在静触头上,确保合闸的可靠性。本发明提供的断路器无需设置触头压簧即可实现动静触头的可靠接触。触头支持件的结构非常的简单,在安装时只要将动触头连接在弹性储能部上即可,装配非常的容易,不仅装配效率高且装配后产生的可靠性和一致性都很好。此外,触头压簧的省略也大大简化了触头支持件的体积,从而实现了断路器的小型化。To sum up, the contact support member in the circuit breaker provided by the present invention includes a body portion, a driving portion, and an elastic energy storage portion, and the elastic energy storage portion is connected to the movable contact. When the handle rotates over-travel, the handle drives the main body to continue to rotate through the connecting rod and the driving part, and at this time, the movable contact has been abutted and limited by the static contact. The relative movement between the body part and the moving contact causes a displacement difference between the two ends of the elastic energy storage part, and the elastic energy storage part bends and generates a rebound force directed to the static contact, which presses the moving contact against the static contact. on the head. When the static contact wears, burns, or electric repulsion, etc., the elastic deformation of the elastic energy storage part recovers to compensate for the distance caused by the static contact wear, burn or electric repulsion, etc., so that the moving contact can be tightly Abutting on the static contact to ensure the reliability of closing. The circuit breaker provided by the invention can realize the reliable contact of the dynamic and static contacts without setting the contact pressure spring. The structure of the contact support is very simple. When installing, just connect the moving contact to the elastic energy storage part. The assembly is very easy, not only the assembly efficiency is high, but also the reliability and consistency after assembly are very good. . In addition, the omission of the contact pressure spring also greatly simplifies the volume of the contact support, thereby realizing the miniaturization of the circuit breaker.
更进一步的,本发明提供的断路器中,调整弹性储能部上产生弯曲形变部分的长度不同,超程时施加在动触头上的压力也将不同;故可通过调整弹性储能部上发生弯曲形变部分的长度来实现触头压力的调节。弯曲形变部分的长度的调整非常的自由且不受任何空间的限制,故可以很好地匹配不同触头压力需求的断路器,即具有更好的设计通用性。Furthermore, in the circuit breaker provided by the present invention, the length of the bending deformation part on the elastic energy storage part is adjusted to be different, and the pressure exerted on the movable contact during overtravel will also be different; The length of the bending deformation part is used to realize the adjustment of the contact pressure. The adjustment of the length of the bending deformation part is very free and not limited by any space, so it can well match the circuit breakers with different contact pressure requirements, that is, it has better design versatility.
虽然本发明已由较佳实施例揭露如上,然而并非用以限定本发明,任何熟知此技艺者,在不脱离本发明的精神和范围内,可作些许的更动与润饰,因此本发明的保护范围当视权利要求书所要求保护的范围为准。Although the present invention has been disclosed above by preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection shall be subject to the scope of protection required by the claims.

Claims (10)

  1. 一种断路器,其特征在于,包括壳体、触头支持件、反力弹性件、动触头、静触头、锁扣、手柄、连杆以及脱扣器,其中:A circuit breaker is characterized in that it comprises a housing, a contact support member, a reaction force elastic member, a moving contact, a static contact, a lock, a handle, a connecting rod and a release, wherein:
    触头支持件,包括本体部、驱动部以及弹性储能部,本体部通过支点转轴转动连接于壳体,驱动部和弹性储能部分别位于支点转轴的两侧,驱动部通过连杆连接于手柄;The contact supporter includes a body part, a drive part and an elastic energy storage part. The body part is rotatably connected to the housing through a pivot shaft; the drive part and the elastic energy storage part are respectively located on both sides of the pivot shaft; handle;
    动触头,连接于弹性储能部,在手柄超程转动时,动触头抵接静触头,本体部相对动触头运动,弹性储能部的两端产生位移差并弯曲,产生指向静触头的回弹力以将动触头压紧于静触头。The moving contact is connected to the elastic energy storage part. When the handle is over-rotated, the moving contact abuts the static contact, the body part moves relative to the moving contact, and the two ends of the elastic energy storage part generate a displacement difference and bend, resulting in a pointing The resilience of the static contact to press the moving contact against the static contact.
  2. 根据权利要求1所述的断路器,其特征在于,动触头与弹性储能部重叠式连接,弹性储能部与动触头重叠连接的部分为回弹力调节区,调整回弹力调节区的长度来调整回弹力大小。The circuit breaker according to claim 1, wherein the movable contact and the elastic energy storage part are overlapped and connected, and the part where the elastic energy storage part and the movable contact are overlapped and connected is a resilience adjustment area, and the adjustment of the elastic energy adjustment area length to adjust the resilience.
  3. 根据权利要求2所述的断路器,其特征在于,所述触头支持件还包括连接本体部和弹性储能部的连接部,所述连接部相对本体部向其厚度方向折弯延伸后连接于弹性储能部。The circuit breaker according to claim 2, wherein the contact support further comprises a connecting portion connecting the body portion and the elastic energy storage portion, the connecting portion is bent and extended relative to the body portion in the thickness direction and then connected. in the elastic energy storage unit.
  4. 根据权利要求1所述的断路器,其特征在于,所述锁扣转动连接于触头支持件且与驱动部之间形成联动状态或脱扣状态以锁定或解锁与手柄相连接的连杆,锁扣弹性件连接于锁扣和触头支持件之间。The circuit breaker according to claim 1, wherein the lock is rotatably connected to the contact support and forms a linkage state or a tripping state with the driving part to lock or unlock the connecting rod connected to the handle, The lock elastic part is connected between the lock and the contact support part.
  5. 根据权利要求4所述的断路器,其特征在于,所述锁扣包括锁扣本体、脱扣触发部、钩部以及锁止部,锁扣本体转动连接于触头支持件的本体部,脱扣触发部和钩部分别位于锁扣本体的两侧,锁止部形成于钩部且向钩部内侧凸出,锁扣本体、钩部以及锁止部三者围成第一卡口,驱动部上具有与第一卡口朝向相反的第二卡口,在联动状态下,锁止部外侧壁和第二卡口的侧壁分别抵靠连杆的另一端的两侧并将其锁紧;在脱扣状态下,锁止部解除对连杆另一端的锁定,连杆的另一端停靠于第一卡口内。The circuit breaker according to claim 4, wherein the latch comprises a latch body, a tripping trigger portion, a hook portion and a locking portion, and the latch body is rotatably connected to the body portion of the contact support member, and the latch body is rotatably connected to the body portion of the contact support member, and the release The buckle trigger part and the hook part are respectively located on two sides of the lock body, the lock part is formed on the hook part and protrudes to the inside of the hook part, and the lock body, the hook part and the lock part form a first bayonet, which drives the There is a second bayonet on the part facing opposite to the first bayonet. In the interlocking state, the outer side wall of the locking part and the side wall of the second bayonet abut against the two sides of the other end of the connecting rod respectively and lock it. ; In the tripping state, the locking part releases the locking of the other end of the connecting rod, and the other end of the connecting rod stops in the first bayonet.
  6. 根据权利要求5所述的断路器,其特征在于,驱动部与第一卡口相对的另一端上具至少一个凹槽,锁扣弹性件套设固定于两个凹槽之间或者是其中一个凹槽和驱动部外侧壁之间。The circuit breaker according to claim 5, wherein the other end of the driving part opposite to the first bayonet has at least one groove, and the locking elastic member is sleeved and fixed between the two grooves or one of them. between the groove and the outer side wall of the drive part.
  7. 根据权利要求1或4所述的断路器,其特征在于,所述锁扣还包括转动触发部,转动触发部设置于脱扣触发部且向触头支持件所在的一侧延伸,转动触发部位于静触头和弹性储能部之间。The circuit breaker according to claim 1 or 4, wherein the latch further comprises a rotation trigger part, the rotation trigger part is arranged on the trip trigger part and extends to the side where the contact holder is located, and the rotation trigger part It is located between the static contact and the elastic energy storage part.
  8. 根据权利要求1所述的断路器,其特征在于,所述脱扣器包括热脱扣器,热脱扣器包括双金属片和脱扣杆,双金属片的底部抵接双金调节螺丝,抵接处 双金属片的表面与双金调节螺丝的轴线之间的夹角大于或等于75度且小于或等于105度。The circuit breaker according to claim 1, wherein the release device comprises a thermal release device, the thermal release device comprises a bimetallic sheet and a trip rod, and the bottom of the bimetallic sheet abuts against the bimetallic adjustment screw, The included angle between the surface of the bimetallic sheet at the abutment and the axis of the bimetallic adjusting screw is greater than or equal to 75 degrees and less than or equal to 105 degrees.
  9. 根据权利要求8所述的断路器,其特征在于,所述双金属片自下而上包括第一部分、第二部分以及第三部分,第一部分抵接双金调节螺丝,第一部分的表面与双金调节螺丝的轴线之间的夹角大于或等于75度且小于或等于105度,第二部分相对第一部分向静触头所在的一侧折弯,第三部分相对第二部分向远离静触头的一侧折弯。The circuit breaker according to claim 8, wherein the bimetallic sheet includes a first part, a second part and a third part from bottom to top, the first part abuts the double gold adjusting screw, and the surface of the first part is in contact with the double metal plate. The included angle between the axes of the gold adjusting screws is greater than or equal to 75 degrees and less than or equal to 105 degrees, the second part is bent relative to the first part to the side where the static contact is located, and the third part is relatively far from the static contact relative to the second part. One side of the head is bent.
  10. 根据权利要求1所述的断路器,其特征在于,所述断路器还包括设置于壳体内的灭弧室以及位于灭弧室一侧的多个排气导向片,多个排气导向片之间形成导气通道,灭弧室灭弧后产生的气体通过导气通道排出。The circuit breaker according to claim 1, wherein the circuit breaker further comprises an arc-extinguishing chamber arranged in the casing and a plurality of exhaust guide pieces located on one side of the arc-extinguishing chamber, among which the plurality of exhaust guide pieces A gas guide channel is formed between the two, and the gas generated after the arc extinguishing chamber is extinguished is discharged through the gas guide channel.
PCT/CN2020/099307 2020-06-30 2020-06-30 Circuit breaker WO2022000272A1 (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117524757A (en) * 2024-01-05 2024-02-06 浙江正泰电器股份有限公司 Switch contact and plug-in circuit breaker

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102044384A (en) * 2009-10-09 2011-05-04 Ls产电株式会社 Switching mechanism for minitype plastic shell type circuit breaker
CN202196721U (en) * 2011-09-13 2012-04-18 浙江正泰电器股份有限公司 Operation mechanism of modulization breaker
CN104241052A (en) * 2013-06-21 2014-12-24 哥维斯股份公司 Contact closing device for a switch

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102044384A (en) * 2009-10-09 2011-05-04 Ls产电株式会社 Switching mechanism for minitype plastic shell type circuit breaker
CN202196721U (en) * 2011-09-13 2012-04-18 浙江正泰电器股份有限公司 Operation mechanism of modulization breaker
CN104241052A (en) * 2013-06-21 2014-12-24 哥维斯股份公司 Contact closing device for a switch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117524757A (en) * 2024-01-05 2024-02-06 浙江正泰电器股份有限公司 Switch contact and plug-in circuit breaker
CN117524757B (en) * 2024-01-05 2024-05-17 浙江正泰电器股份有限公司 Switch contact and plug-in circuit breaker

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