WO2021253928A1 - Integrated battery electronic control system and lithium battery pack having same - Google Patents

Integrated battery electronic control system and lithium battery pack having same Download PDF

Info

Publication number
WO2021253928A1
WO2021253928A1 PCT/CN2021/085430 CN2021085430W WO2021253928A1 WO 2021253928 A1 WO2021253928 A1 WO 2021253928A1 CN 2021085430 W CN2021085430 W CN 2021085430W WO 2021253928 A1 WO2021253928 A1 WO 2021253928A1
Authority
WO
WIPO (PCT)
Prior art keywords
integrated
battery
electric control
control system
switching semiconductor
Prior art date
Application number
PCT/CN2021/085430
Other languages
French (fr)
Chinese (zh)
Inventor
施敏捷
姚帅
陈鑫
王中照
谢建伟
杨宝顺
Original Assignee
苏州精控能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州精控能源科技有限公司 filed Critical 苏州精控能源科技有限公司
Publication of WO2021253928A1 publication Critical patent/WO2021253928A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/66Arrangements of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/18Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
    • B60L58/19Switching between serial connection and parallel connection of battery modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/72Mobile telephones; Cordless telephones, i.e. devices for establishing wireless links to base stations without route selection
    • H04M1/724User interfaces specially adapted for cordless or mobile telephones
    • H04M1/72403User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality
    • H04M1/72409User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories
    • H04M1/72415User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories for remote control of appliances
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/0026Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/0026Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units
    • H05K5/0069Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units having connector relating features for connecting the connector pins with the PCB or for mounting the connector body with the housing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20845Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
    • H05K7/20854Heat transfer by conduction from internal heat source to heat radiating structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present invention relates to the field of battery control, in particular to an integrated battery pack control device in a lithium battery pack and a lithium battery pack integrated with the control device.
  • New energy vehicles are developing in the direction of electrification, intelligence, light weight, and integration. Improving the safety and cruising range of passenger vehicles is the direction of continuous improvement of new energy vehicles.
  • the power lithium battery of an electric vehicle is the core component of the car.
  • the high-voltage electrical system includes battery controllers, high-voltage fuses, high-voltage contactors, pre-charging resistors, and many other electrical components, as well as copper wire harnesses and many other accessories. Heavy weight, many connection points, scattered layout, poor uniformity and versatility, high cost and low efficiency. These technical bottlenecks restrict the development of new energy vehicles.
  • Figure 1 shows the internal structure of a traditional battery pack in the prior art, including a battery box (1), a lithium battery pack (2), and electrical components.
  • the electrical components include mechanical contactor I (5) and mechanical contactor II (6). ), mechanical contactor III (8), precharge resistor (7), Hall current sensor (3), fuse I (4), BMS controller (9), explosion-proof device (13), total positive connector (10), the total negative connector (11), the external power connector (12), each electrical component is scattered and distributed in the battery box (1) of the battery pack, and each electrical component is large in size, Problems such as high cost, complicated installation and connection; in addition, traditional fuse installation methods are all fixed on the battery box with screws, which are larger in size, and some need to be equipped with accessories such as insulating bases, which are complicated in structure, cumbersome to install, and assembly.
  • the required cost is high; in addition, in the traditional battery charging circuit, in order to protect the electronic components in the box from being damaged by the impact of high current, mechanical contact relay components are often used to ensure the battery pack for a long time in the charging cycle. Stable operation, however, the mechanical contact relay components are expensive, and the production cost is relatively high, and because the mechanical contact relay components are large in size, they do not meet the needs of miniaturization of the electronic control system.
  • the proposed technology of the present invention aims to manufacture products that meet the above-mentioned requirements through a new integrated integrated structure.
  • the main purpose of the present invention is to provide an integrated integrated battery electric control system, in particular, to provide an integrated lithium battery pack integrated battery electric control system to meet the requirements of saving volume, cost, and improving standardization, so as to solve the current situation.
  • the main method of the present invention is to provide an integrated integrated battery electric control system, including: an electric control box; a front panel, the front panel is arranged on the front side of the electric control box; a printed circuit board assembly The printed circuit board assembly is arranged in the electric control box; the electric control system is directly connected to the lithium battery pack through a standard interface, and is fixedly installed in the mounting hole on the front side of the battery box through the front panel, the electric control box
  • the body and/or the front panel and the battery box are installed with a waterproof structure;
  • the front panel is provided with a number of electrical component interfaces, and the electrical component interfaces include a total positive connector and a total negative connector;
  • the integrated components include a BMS controller, a total positive switching semiconductor device, a total negative switching semiconductor device, a heat dissipation component, a fuse, a shunt, and a precharge circuit; the total positive switching semiconductor device and a total negative switching semiconductor device
  • the devices are respectively arranged at the main power
  • the semiconductor device dissipates heat to ensure long-term stable operation of the integrated device;
  • the fuse includes two copper bars and a whole piece of fuse or multiple fuses arranged between the two copper bars;
  • the shunt is connected to the BMS controller , Used to detect the size of the current in the circuit; where the internal battery passes through the fuse, shunt, total positive switching semiconductor device, total negative switching semiconductor device and the total positive connector on the front panel, and the total negative
  • the connectors are electrically connected to form a power supply port for an external electrical device;
  • the precharge loop includes a precharge switch type semiconductor device and a precharge resistor, and the precharge switch type semiconductor device is electrically connected to the precharge resistor correspondingly;
  • the charging switch type semiconductor device, the total positive switch type semiconductor device, and the total negative switch type semiconductor device adopt field-effect transistor MOSFET and/or composite full-control voltage-driven power semiconductor device.
  • a heat dissipation structure is further provided on the electric control box, and the heat dissipation structure is matched and connected with the heat dissipation assembly.
  • an explosion-proof device is also provided on the electric control box.
  • the explosion-proof device is an explosion-proof valve.
  • the printed circuit board assembly is also integrated with an intelligent power management system, and the intelligent power management system, together with an intelligent terminal and/or a cloud platform, form an intelligent information interaction system.
  • the intelligent information interaction system includes a data collection module, a wireless module, a diagnosis and calibration system and a controller, and the data collection module, the wireless module, the diagnosis and calibration system are all electrically connected to the controller.
  • the present invention also provides an integrated lithium battery pack, including a casing, in which is provided a battery pack formed by connecting two or more single lithium batteries in series or in parallel, and the aforementioned integrated integrated battery electronic control system connected to the battery pack .
  • the integrated integrated battery electric control system is arranged on one side of the battery box, and the electrical component interface is output from the battery box.
  • This "integrated battery pack control device" compared with existing market products, highly integrates all electrical components, reduces the volume, reduces the weight, unified interface standardized design, eliminates wiring harnesses and connectors, and saves Production man-hours improve work efficiency and save costs.
  • the relative space saving ratio is about 70% and the weight ratio is about 20%.
  • the saved space can be used to arrange more batteries, thereby increasing the amount of batteries that can be accommodated in a limited space.
  • the number of cores is beneficial to increase the battery power and energy density, and increase the cruising range; the present invention replaces the traditional total positive switching semiconductor device installed on the main power supply circuit and the total negative switching semiconductor device installed on the main return circuit
  • the mechanical contact relay element protects the electronic elements from the impact of large currents while greatly reducing the production cost of the product.
  • the heat dissipation components integrated on the printed circuit board can dissipate the switching semiconductor devices to ensure the switching semiconductors.
  • the device is protected from overheating damage, so that the battery pack can work stably for a long time during the charging cycle;
  • the new integrated fuse scheme of the present invention changes the installation method, reduces the volume, and reduces the cost by about 2/3 ;
  • the construction is composed of an intelligent power management system, an intelligent terminal and/or a cloud platform
  • the intelligent information interaction system is based on wireless communication technology to interconnect the battery, mobile phone, and the cloud, so that users can understand the working status of the battery at any time, and upgrade the control system in the cloud, so as to achieve human-battery intercommunication. Therefore, the "integrated integrated battery electric control system" formed by the present invention and the lithium battery pack with the electric control system have both intelligence, safety and low cost, are convenient for large-scale mass production, and have huge market application prospects.
  • Figure 1 is a schematic diagram of the internal structure of a traditional battery pack in the prior art
  • FIG. 2 is a schematic diagram of the internal structure of the integrated lithium battery pack of the present invention.
  • FIG. 3 is a perspective view of a preferred embodiment of the integrated lithium battery pack of the present invention.
  • Figure 4 (a) is a front view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention
  • Figure 4(b) is a side view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention.
  • Figure 4(c) is a rear view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention (with the rear cover of the electric control box hidden);
  • FIG. 5 is a perspective view of the front of the printed circuit board in the first embodiment of the integrated battery electronic control system of the present invention.
  • Figure 6 (a) is a schematic structural diagram of a fuse according to a preferred embodiment of the present invention.
  • Figure 6(b) is a schematic structural diagram of a fuse according to another preferred embodiment of the present invention.
  • FIG. 7 is a schematic diagram of the appearance of the second embodiment of the integrated battery electronic control system of the present invention.
  • FIG. 8 is a schematic diagram of the interaction of the intelligent information interaction system in the third embodiment of the integrated battery electronic control system of the present invention.
  • Fig. 9 is a diagram of a preferred circuit layout among various electrical components on the printed circuit board of the integrated integrated battery electronic control system of the present invention.
  • FIG. 2 is a schematic diagram of the internal structure of the integrated lithium battery pack of the present invention.
  • the whole lithium battery pack is simplified into a battery box (1), a lithium battery pack (2), and an integrated integrated battery electronic control system (14).
  • the integrated battery electric control system (14) is arranged on one side of the battery box (1).
  • the entire integrated lithium battery pack structure discards a large number of wiring harnesses and connectors, and the integrated integrated battery electronic control system (14) does not contain wiring harnesses, reducing the size and Weight, the internal space of the battery box (1) is greatly saved, and the saved space can be used to arrange more batteries, thereby increasing the number of batteries that can be accommodated in a limited space, which is beneficial to improve battery power and energy Density increases the mileage; in addition, the system adopts standard interface design schemes both internally and externally.
  • the integrated integrated battery electronic control system (14) can be directly connected to the lithium battery pack, which simplifies the connection method; Because a large number of connectors are omitted, no wiring harness is required and standardized design is adopted, it can greatly save production man-hours, improve work efficiency, greatly save production costs, and facilitate large-scale mass production.
  • the present invention also uses finite element analysis software to perform simulation analysis and experimental testing on the structural strength, stiffness and vibration mode of the integrated integrated battery electronic control system (14).
  • the integrated integrated battery electronic control system (14) Carry out lightweight design, and use finite element simulation analysis and test methods to verify the results of lightweight design to improve product reliability and safety.
  • FIG 3 is a perspective view of a preferred embodiment of the integrated lithium battery pack of the present invention.
  • the battery box (1) has a rectangular parallelepiped structure as a whole, and the integrated integrated battery electronic control system (14) is fixedly installed on the front side of the battery box (1) In the installation holes of the, the total positive connector (10), the total negative connector (11), and the external power connector (12) constitute the external electrical component interface of the integrated lithium battery pack.
  • the integrated integrated battery electronic control system (14) is also integrated with an explosion-proof device (13) and a heat sink (17) to improve the safety and heat dissipation effect of the system. The specific structure will be described in detail below.
  • FIGS 4(a), 4(b), and 4(c) are the appearance schematic diagrams of the first embodiment of the electric control box of the integrated battery electric control system (14) of the present invention, including the electric control box (15) and the front A panel (16), the front panel (16) is arranged on the front side of the electric control box (15), and the front panel (16) is provided with a total positive connector (10) and a total negative connector (11) , External power connector (12), heat sink (17); the integrated integrated battery electric control system (14) has a rectangular parallelepiped structure as a whole, with a size of 360*120*48.24 (mm), the front panel (16) The surroundings extend beyond the edge of the electric control box to form a mounting flange, and a number of waterproof sealing strip placement spaces (18) are evenly provided on the side of the mounting flange where the back of the mounting flange butts with the battery box (1), so as to facilitate the integration of the
  • the integrated battery electronic control system (14) is fixedly installed in the mounting hole of the battery box (1) and meets the requirements of battery
  • FIG. 5 is a schematic diagram of the structure of the printed circuit board assembly of the first embodiment of the integrated integrated battery electronic control system of the present invention.
  • the printed circuit board assembly integrates an integrated BMS controller (19), a fuse II (20), Shunt (21), total positive switching semiconductor device (22), total negative switching semiconductor device (23); any conventional connection method in the field can be used between the lithium battery cells in the lithium battery pack, such as series, Connected to the total positive and total negative input terminals on the printed circuit board in parallel, hybrid, etc., and pass through the fuse II (20), the shunt (21), the total positive switching semiconductor device (22), and the total negative switch
  • the integrated semiconductor device (23) is electrically connected with the general positive connector (10) and the general negative connector (11) on the front panel to jointly form a power supply port for an external electrical device.
  • the shunt (21) of the present invention preferably uses high-power miniature high-precision resistors that are easy to integrate, which replaces the conventional external Hall current sensor (3) in the prior art.
  • the high-power miniature high-precision resistors and BMS control The device is connected, using the good heat dissipation and low-temperature drift characteristics of the metal resistor, combined with the software real-time temperature calibration and compensation algorithm, to ensure that the system current detection accuracy is significantly higher than the traditional Hall current detection scheme, and the size of the electrical components is greatly reduced.
  • the fuse II (20) of the present invention also adopts a structure integrated on a printed circuit board, as shown in Figures 6(a) and 6(b), the fuse
  • the device II (20) includes two copper bars (24) and multiple fuses (25) or fuse pieces (26) arranged between the two copper bars (24).
  • the fuse (25) or the fuse piece (26) can be Weld on the copper bar (24) using laser, ultrasonic and other welding processes, and strictly control the material (aluminum, nickel or aluminum-nickel composite material, etc.) and parameters such as length, thickness, diameter, area, etc., such as: optimizing welding equipment for solidification welding Specific parameters such as the power, the number of solder joints, the spacing, the tensile force detection, etc., ensure that the heat accumulation reaches the melting point during the over-current and the rapid fuse at the same time, to protect other electronic components from damage due to the over-current.
  • the preferred fuse insurance scheme uses electronic conductivity.
  • the fuse structure made of high-performance aluminum-nickel composite material and the copper bar on the printed circuit board are welded together by laser, replacing the traditional external fuse solution, which can enhance the adhesion between materials, maintain low resistivity and high electron emission Yes, and can maintain low resistivity in high temperature environments.
  • the excellent performance of aluminum-nickel composite materials combined with reliable laser welding technology greatly improves the safety and reliability of the system.
  • the printed circuit board assembly is further integrated with a pre-charged switching semiconductor device, which is integrated with the pre-charged on the printed circuit board.
  • the resistance corresponds to the electrical connection; in addition, the traditional mechanical contact relay has the disadvantages of large size, high cost, large drive current and power consumption (maximum 3A current), and long response time (millisecond response time).
  • the pre-charged switching semiconductor device, total positive switching semiconductor device, and total negative switching semiconductor device of the present invention adopt field-effect transistors MOSFET and/or composite full-control voltage-driven power semiconductor devices integrated on a printed circuit board assembly,
  • the above-mentioned total positive switching semiconductor device and total negative switching semiconductor device are respectively arranged on the main power supply circuit at the battery current output end and the main return circuit at the current return end, respectively, used to control the on and off of the battery current output and return, and the new solution is small in size.
  • the present invention adds The external mounting structure of the heat sink, which leads the heat generated inside the system to the outside of the box, effectively solves the heat dissipation problem of the switching semiconductor device.
  • the heat sink is only a preferred heat dissipation structure implementation in this application.
  • any heat dissipation structure capable of performing heat dissipation is covered by the protection scope of the present invention.
  • the present invention provides an integrated integrated battery electronic control system of the second embodiment.
  • the difference between this embodiment and the first embodiment lies in the An explosion-proof device is further provided, and the explosion-proof device is preferably an explosion-proof valve (27).
  • the explosion-proof valve (27) structure By setting the explosion-proof valve (27) structure, when the system pressure is greater than the set pressure, the explosion-proof valve sheet ruptures on its own, and the internal pressure of the battery is quickly relieved to prevent the system from exploding and ensure safe use.
  • the box structure of the present invention adopts PUW integrated integrated safety explosion-proof design, integrated precision thimble-type spring mechanism, and added E-PTFE waterproof and breathable membrane material, which not only has the explosion-proof function of the explosion-proof valve and reduces the explosion damage. , At the same time, it has waterproof and breathable function.
  • the present invention provides an integrated battery electronic control system of the third embodiment, as shown in FIG.
  • the printed circuit board assembly is further integrated with an intelligent power management system.
  • the intelligent power management system includes a data acquisition module, a CAN bus, a wireless module, a diagnosis and calibration system and a controller, and the data acquisition module, wireless module, diagnosis and calibration The systems are all electrically connected to the controller, and further, the intelligent power management system, the intelligent terminal and/or the cloud platform together form an intelligent information interaction system.
  • the working principle of the intelligent interactive system is roughly as follows: the data acquisition module in the intelligent power management system collects one or more parameter information in the battery working process, and communicates the parameter information with the wireless module through serial communication. For data interaction, the diagnosis and calibration system quickly determines the cause of the failure through the detection data.
  • the wireless module and the mobile phone are connected and communicated wirelessly.
  • the mobile phone APP displays the data and failure conditions in real time, and uploads the data to the cloud server for background recording, which can also be achieved through the mobile phone APP Load the upgrade program and perform a point-to-point wireless program upgrade of the battery management system.
  • the data collection module collects battery voltage, current, temperature, power, internal resistance and other data information.
  • the wireless module includes but is not limited to Bluetooth, GPRS, WIFI, 3G, 4G, 5G; the smart terminal includes but is not limited to smart phones and PC computer; the diagnosis and calibration system can be connected to the PC computer through the CAN bus and/or connected to the mobile phone APP through the wireless mode, which can quickly determine the cause of the failure through data recording and fault information, or rewrite some parameters to the control
  • the present invention preferably adopts two sets of diagnosis and calibration systems, namely: two sets of online diagnosis and calibration systems based on CAN bus and wireless communication modules (Bluetooth/wifi/4G, etc.), using online diagnosis systems Read fault codes in real time, quickly confirm faults, develop a calibration system based on the CCP/XCP standard protocol, support online real-time data calibration, and be compatible with a variety of variable parameter forms, which facilitate the expansion of functions in the actual application process, and provide two sets of on
  • the lithium battery pack of the third embodiment of the present invention is preferably a vehicle-mounted lithium battery pack, which constructs an intelligent information interaction system composed of an intelligent power management system, a user's mobile phone APP, and a remote back-end. It can conduct information on cars, mobile phones, and the cloud based on wireless communication technology. Interconnection, the power management system is connected to the CAN network of the vehicle through the CAN bus, and the vehicle operating status, remaining power, cruising range and other information are displayed on the APP interface in real time.
  • the APP can be used as a vehicle instrument to realize the communication between people and vehicles, CAN bus, wireless Module, two sets of diagnosis and calibration systems, data collection and service efficiency are improved, and OTA over-the-air upgrade technology can be realized, which can realize rapid software update and optimize performance; and the present invention may further include Advanced Encryption Standard (AES) 256-bit key
  • AES Advanced Encryption Standard
  • the management system uses advanced keys to encode all data to be transmitted to ensure the security and reliability of information transmission.
  • Figure 9 is a schematic diagram of the circuit layout of a preferred embodiment of the integrated integrated battery electronic control system of the present invention.
  • the printed circuit board assembly is integrated with an intelligent power management system, a total positive field effect transistor MOSFET, and a total negative field effect transistor MOSFET.
  • the precharge loop includes a precharge field effect transistor MOSFET and a precharge resistor
  • the main power supply circuit is provided with a total positive field effect transistor MOSFET
  • the main reflux circuit is provided with a total negative field effect transistor MOSFET; wherein the internal power input terminal B is sequentially connected to the output terminal B through the parallel circuit composed of the shunt, the fuse, the precharge circuit and the main power supply circuit; the internal power input The terminal A is connected to the output terminal A through the total negative field effect transistor MOSFET, and the output terminals A and B together form a power supply port for an external electric device.
  • the intelligent power management system collects current information in real time, diagnoses whether the circuit is faulty, and sends it to the intelligent terminal in real time through the wireless module, and uploads the data to the cloud server background record.
  • the intelligent terminal can also load the upgrade program to perform the battery management system. Point-to-point wireless program upgrade.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Human Computer Interaction (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Battery Mounting, Suspending (AREA)
  • Secondary Cells (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

An integrated battery electronic control system (14) and a lithium battery pack (2) having same. A BMS controller (19), main positive switching semiconductor devices (22), main negative switching semiconductor devices (23), a heat dissipation assembly, a fuse (20), and shunts (21) are integrated on a printed circuit board assembly of the electronic control system (14); the main positive switching semiconductor devices (22) and the main negative switching semiconductor devices (23) are provided on a main power supply loop of a battery current output end; the heat dissipation assembly dissipates heat for the main positive and main negative switching semiconductor devices (22, 23); the fuse (20) comprises two copper bars and a whole fuse piece or multiple fuse wires provided between the two copper bars; and the shunts (21) are connected to the BMS controller (19) and are used for measuring the current in a circuit.

Description

一体化集成电池电控系统和含有该电控系统的锂电池组Integrated integrated battery electric control system and lithium battery pack containing the electric control system 技术领域Technical field
本发明涉及电池控制领域,尤其涉及锂电池组内的集成化电池包控制装置及整合有该控制装置的锂电池组。The present invention relates to the field of battery control, in particular to an integrated battery pack control device in a lithium battery pack and a lithium battery pack integrated with the control device.
背景技术Background technique
新能源汽车正朝着电动化、智能化、轻量化、集成化方向发展,提高乘用车的安全性和续航里程是新能源汽车不断改进的方向。电动车的动力锂电池是汽车的核心部件,其中的高压电气系统包括电池控制器、高压熔断器、高压接触器、预充电阻等众多电气件及铜排线束等繁多附件,存在体积大、质量重、连接点多、布局散乱、统一通用性差,成本较高,效率较低。这些技术瓶颈制约着新能源汽车的发展。New energy vehicles are developing in the direction of electrification, intelligence, light weight, and integration. Improving the safety and cruising range of passenger vehicles is the direction of continuous improvement of new energy vehicles. The power lithium battery of an electric vehicle is the core component of the car. The high-voltage electrical system includes battery controllers, high-voltage fuses, high-voltage contactors, pre-charging resistors, and many other electrical components, as well as copper wire harnesses and many other accessories. Heavy weight, many connection points, scattered layout, poor uniformity and versatility, high cost and low efficiency. These technical bottlenecks restrict the development of new energy vehicles.
图1为现有技术中传统电池包内部结构,包括电池箱体(1)和锂电池组(2)以及电气元件,电气元件包括机械式接触器I(5)、机械式接触器II(6)、机械式接触器III(8)、预充电阻(7)、霍尔电流传感器(3),熔断器I(4),BMS控制器(9),防爆器(13),总正连接器(10)、总负连接器(11)、外部电源连接器(12),各个电气元件均是散落分布在电池包的电池箱体(1)之中的,且其中各个电气元件存在体积大,成本高,安装及连接繁琐等问题;另外,传统熔断器安装方式都是采用螺丝固定在电池箱体上的方式,体积较大,有的需要配备绝缘底座等附件,结构复杂,安装繁琐,装配所需成本较高;此外,传统的电池充电电路中,为了保护箱体内的电子元件免受大电流冲击而遭到损坏,常常利用机械式接触继电器元件来保证电池组在充电周期内的长时间稳定工作,然而机械式接触继电器元件价格昂贵,生产成本相对较高,且由于机械式接触继电器元件体积较大,不符合电控系统小型化的需求。而本发明技术的提出,旨在通过新的集成一体化结构,制造出满足上述要求的产品。Figure 1 shows the internal structure of a traditional battery pack in the prior art, including a battery box (1), a lithium battery pack (2), and electrical components. The electrical components include mechanical contactor I (5) and mechanical contactor II (6). ), mechanical contactor III (8), precharge resistor (7), Hall current sensor (3), fuse I (4), BMS controller (9), explosion-proof device (13), total positive connector (10), the total negative connector (11), the external power connector (12), each electrical component is scattered and distributed in the battery box (1) of the battery pack, and each electrical component is large in size, Problems such as high cost, complicated installation and connection; in addition, traditional fuse installation methods are all fixed on the battery box with screws, which are larger in size, and some need to be equipped with accessories such as insulating bases, which are complicated in structure, cumbersome to install, and assembly. The required cost is high; in addition, in the traditional battery charging circuit, in order to protect the electronic components in the box from being damaged by the impact of high current, mechanical contact relay components are often used to ensure the battery pack for a long time in the charging cycle. Stable operation, however, the mechanical contact relay components are expensive, and the production cost is relatively high, and because the mechanical contact relay components are large in size, they do not meet the needs of miniaturization of the electronic control system. The proposed technology of the present invention aims to manufacture products that meet the above-mentioned requirements through a new integrated integrated structure.
发明内容Summary of the invention
本发明的主要目的在于提供一种一体化集成电池电控系统,尤其是提供一种集成化锂电池包一体化集成电池电控系统,以满足节省体积、成本,提高标准化的要求,以解决现有技术中提及的上述技术问题。The main purpose of the present invention is to provide an integrated integrated battery electric control system, in particular, to provide an integrated lithium battery pack integrated battery electric control system to meet the requirements of saving volume, cost, and improving standardization, so as to solve the current situation. There are the above technical problems mentioned in the technology.
为了达到上述目的,本发明的主要手段是提供一种一体化集成电池电控系统,包括:电控箱体;前面板,所述前面板设置在电控箱体前侧;一块印刷电路板组件;所述印刷电路板组件设置于电控箱体内;所述电控系统通过标准接口直接接入锂电池组,通过前面 板固定安装于电池箱体前侧的安装孔中,所述电控箱体和/或前面板与电池箱体安装处设有防水结构;所述前面板上设置有若干电气件接口,所述电气件接口包括总正连接器、总负连接器;所述印刷电路板组件上集成包括有BMS控制器,总正开关式半导体器件、总负开关式半导体器件、散热组件、熔断器、分流器、预充回路;所述总正开关式半导体器件和总负开关式半导体器件分别设置于电池电流输出端的主供电电路和电流回流端的主回流电路,分别用于控制电池电流输出与回流的通断,所述散热组件对所述总正开关式半导体器件和总负开关式半导体器件散热,保证集成化装置长时间稳定工作;所述熔断器包括两个铜排和设于两个铜排之间的整块保险片或多条保险丝;所述分流器与BMS控制器相连,用于检测电路中的电流大小;其中,内部电池通过所述熔断器、分流器、总正开关式半导体器件、总负开关式半导体器件与所述前面板上的总正连接器、总负连接器电连接,共同形成外接电器件的供电端口;所述预充回路包括预充开关式半导体器件与预充电阻,所述预充开关式半导体器件与预充电阻对应电连接;所述预充开关式半导体器件、总正开关式半导体器件、总负开关式半导体器件采用场效晶体管MOSFET和/或复合全控型电压驱动式功率半导体器件。In order to achieve the above objective, the main method of the present invention is to provide an integrated integrated battery electric control system, including: an electric control box; a front panel, the front panel is arranged on the front side of the electric control box; a printed circuit board assembly The printed circuit board assembly is arranged in the electric control box; the electric control system is directly connected to the lithium battery pack through a standard interface, and is fixedly installed in the mounting hole on the front side of the battery box through the front panel, the electric control box The body and/or the front panel and the battery box are installed with a waterproof structure; the front panel is provided with a number of electrical component interfaces, and the electrical component interfaces include a total positive connector and a total negative connector; the printed circuit board The integrated components include a BMS controller, a total positive switching semiconductor device, a total negative switching semiconductor device, a heat dissipation component, a fuse, a shunt, and a precharge circuit; the total positive switching semiconductor device and a total negative switching semiconductor device The devices are respectively arranged at the main power supply circuit at the battery current output end and the main return circuit at the current return end for controlling the on and off of battery current output and return. The semiconductor device dissipates heat to ensure long-term stable operation of the integrated device; the fuse includes two copper bars and a whole piece of fuse or multiple fuses arranged between the two copper bars; the shunt is connected to the BMS controller , Used to detect the size of the current in the circuit; where the internal battery passes through the fuse, shunt, total positive switching semiconductor device, total negative switching semiconductor device and the total positive connector on the front panel, and the total negative The connectors are electrically connected to form a power supply port for an external electrical device; the precharge loop includes a precharge switch type semiconductor device and a precharge resistor, and the precharge switch type semiconductor device is electrically connected to the precharge resistor correspondingly; The charging switch type semiconductor device, the total positive switch type semiconductor device, and the total negative switch type semiconductor device adopt field-effect transistor MOSFET and/or composite full-control voltage-driven power semiconductor device.
进一步的,所述电控箱体上还设置有散热结构,所述散热结构与所述散热组件匹配连接。Further, a heat dissipation structure is further provided on the electric control box, and the heat dissipation structure is matched and connected with the heat dissipation assembly.
进一步的,所述电控箱体上还设置有防爆器。Further, an explosion-proof device is also provided on the electric control box.
优选的,所述防爆器为防爆阀。Preferably, the explosion-proof device is an explosion-proof valve.
进一步的,所述印刷电路板组件还集成有智能电源管理系统,所述智能电源管理系统与智能终端和/或云平台共同组成智能信息交互系统。Further, the printed circuit board assembly is also integrated with an intelligent power management system, and the intelligent power management system, together with an intelligent terminal and/or a cloud platform, form an intelligent information interaction system.
优选的,所述智能信息交互系统包括数据采集模块、无线模块、诊断及标定系统和控制器,所述数据采集模块、无线模块、诊断及标定系统均与控制器电连接。Preferably, the intelligent information interaction system includes a data collection module, a wireless module, a diagnosis and calibration system and a controller, and the data collection module, the wireless module, the diagnosis and calibration system are all electrically connected to the controller.
另外,本发明还提供一种集成锂电池组,包括壳体,壳体内设有两个以上单体锂电池串联或并联形成的电池组,以及与电池组连接的前述一体化集成电池电控系统。所述一体化集成电池电控系统设置于所述电池箱体一侧,且所述电气件接口从电池箱体输出。In addition, the present invention also provides an integrated lithium battery pack, including a casing, in which is provided a battery pack formed by connecting two or more single lithium batteries in series or in parallel, and the aforementioned integrated integrated battery electronic control system connected to the battery pack . The integrated integrated battery electric control system is arranged on one side of the battery box, and the electrical component interface is output from the battery box.
采用本发明所述的一体化集成电池电控系统和安装有该装置的集成化锂电池包,能够达到以下几点有益效果:Adopting the integrated integrated battery electric control system of the present invention and the integrated lithium battery pack equipped with the device can achieve the following beneficial effects:
这种“集成化的电池包控制装置”,相比现有市场产品,高度集成了所有电气元件,减小了体积,降低了重量,统一接口标准化设计,省去了线束及连接器,节约了生产工时,提高工作效率,节省了成本,相对节约空间比约70%、重量比约20%,节省出来的空间 可以用于布置更多电芯,从而在有限的空间内增加了可容纳的电芯数量,有利于提高电池电量和能量密度,提升续航里程;本发明用安装于主供电电路上的总正开关式半导体器件和安装于主回流电路上的总负开关式半导体器件替代了传统的机械式接触继电器元件,在使电子元件免受大电流冲击的同时,大大减低了产品的生产成本,且印刷电路板上集成设置的散热组件能够对开关式半导体器件进行散热,以确保开关式半导体器件免受过热损坏,从而使电池组在充电周期内能够长时间稳定工作;采用本发明这种新的集成化的熔断器方案,改变了安装方式,减小了体积,成本降低约2/3;通过设置防爆器结构,能够在系统压力大于设定压力时,对电池内部进行快速泄压,防止系统发生爆炸,保证使用安全;而构建由智能电源管理系统、智能终端和/或云平台组成的智能信息交互系统,基于无线通讯技术对电池、手机、云端进行信息互联,便于使用者随时了解电池的工作状态,以及对控制系统进行云端升级,从而实现人-电池互通。因此本发明形成的“一体化集成电池电控系统”和具有该电控系统的锂电池组兼具智能性、安全性和低成本性,便于大规模批量化生产,具有巨大的市场应用前景。This "integrated battery pack control device", compared with existing market products, highly integrates all electrical components, reduces the volume, reduces the weight, unified interface standardized design, eliminates wiring harnesses and connectors, and saves Production man-hours improve work efficiency and save costs. The relative space saving ratio is about 70% and the weight ratio is about 20%. The saved space can be used to arrange more batteries, thereby increasing the amount of batteries that can be accommodated in a limited space. The number of cores is beneficial to increase the battery power and energy density, and increase the cruising range; the present invention replaces the traditional total positive switching semiconductor device installed on the main power supply circuit and the total negative switching semiconductor device installed on the main return circuit The mechanical contact relay element protects the electronic elements from the impact of large currents while greatly reducing the production cost of the product. The heat dissipation components integrated on the printed circuit board can dissipate the switching semiconductor devices to ensure the switching semiconductors. The device is protected from overheating damage, so that the battery pack can work stably for a long time during the charging cycle; the new integrated fuse scheme of the present invention changes the installation method, reduces the volume, and reduces the cost by about 2/3 ; By setting the explosion-proof device structure, when the system pressure is greater than the set pressure, the internal pressure of the battery can be quickly relieved to prevent the system from exploding and ensure the safety of use; and the construction is composed of an intelligent power management system, an intelligent terminal and/or a cloud platform The intelligent information interaction system is based on wireless communication technology to interconnect the battery, mobile phone, and the cloud, so that users can understand the working status of the battery at any time, and upgrade the control system in the cloud, so as to achieve human-battery intercommunication. Therefore, the "integrated integrated battery electric control system" formed by the present invention and the lithium battery pack with the electric control system have both intelligence, safety and low cost, are convenient for large-scale mass production, and have huge market application prospects.
附图说明Description of the drawings
为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅使本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only For some of the embodiments of the present invention, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative labor.
图1为现有技术中传统电池包内部结构示意图;Figure 1 is a schematic diagram of the internal structure of a traditional battery pack in the prior art;
图2为本发明的集成锂电池组内部结构的示意图;2 is a schematic diagram of the internal structure of the integrated lithium battery pack of the present invention;
图3为本发明的集成锂电池组优选实施例的立体视图;3 is a perspective view of a preferred embodiment of the integrated lithium battery pack of the present invention;
图4(a)为本发明的一体化集成电池电控系统电控箱体第一实施例的主视图;Figure 4 (a) is a front view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention;
图4(b)为本发明的一体化集成电池电控系统电控箱体第一实施例的侧视图;Figure 4(b) is a side view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention;
图4(c)为本发明的一体化集成电池电控系统电控箱体第一实施例的后视图(隐去电控箱体后盖);Figure 4(c) is a rear view of the first embodiment of the electric control box of the integrated battery electric control system of the present invention (with the rear cover of the electric control box hidden);
图5为本发明的一体化集成电池电控系统第一实施例中印刷电路板前方的立体视图;5 is a perspective view of the front of the printed circuit board in the first embodiment of the integrated battery electronic control system of the present invention;
图6(a)为本发明一种优选实施例的熔断器的结构示意图;Figure 6 (a) is a schematic structural diagram of a fuse according to a preferred embodiment of the present invention;
图6(b)为本发明另一种优选实施例的熔断器的结构示意图;Figure 6(b) is a schematic structural diagram of a fuse according to another preferred embodiment of the present invention;
图7为本发明的一体化集成电池电控系统第二实施例外观示意图;7 is a schematic diagram of the appearance of the second embodiment of the integrated battery electronic control system of the present invention;
图8为本发明的一体化集成电池电控系统第三实施例中智能信息交互系统的交互原理图;8 is a schematic diagram of the interaction of the intelligent information interaction system in the third embodiment of the integrated battery electronic control system of the present invention;
图9为本发明的一体化集成电池电控系统的印刷电路板上各电气元件间优选的电路布局图。Fig. 9 is a diagram of a preferred circuit layout among various electrical components on the printed circuit board of the integrated integrated battery electronic control system of the present invention.
附图标记说明:Description of reference signs:
1.电池箱体;2.锂电池组;3.霍尔电流传感器;4.熔断器I;5.机械式接触器I;6.机械式接触器II;7.预充电阻;8.机械式接触器III;9.BMS控制器;10.总正连接器;11.总负连接器;12.外部电源连接器;13.防爆器;14.一体化集成电池电控系统;15.电控箱体;16.前面板;17.散热片;18.防水密封条放置空间;19.集成化BMS控制器;20.熔断器II;21.分流器;22.总正开关式半导体器件;23.总负开关式半导体器件;24.铜排;25.保险丝;26.保险片;27.防爆阀。1. Battery box; 2. Lithium battery pack; 3. Hall current sensor; 4. Fuse I; 5. Mechanical contactor I; 6. Mechanical contactor II; 7. Precharge resistor; 8. Mechanical Type contactor III; 9. BMS controller; 10. Total positive connector; 11. Total negative connector; 12. External power connector; 13. Explosion-proof device; 14. Integrated integrated battery electronic control system; 15. Electricity Control box; 16. Front panel; 17. Heat sink; 18. Waterproof sealing strip placement space; 19. Integrated BMS controller; 20. Fuse II; 21. Shunt; 22. Total positive switching semiconductor device; 23. Total negative switching semiconductor device; 24. Copper bar; 25. Fuse; 26. Fuse; 27. Explosion-proof valve.
具体实施方式detailed description
下面将接合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following describes the technical solutions in the embodiments of the present invention clearly and completely in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
图2为本发明集成锂电池组内部结构示意图,所述锂电池组整体被简化为电池箱体(1)、锂电池组(2)、一体化集成电池电控系统(14),所述一体化集成电池电控系统(14)设置于所述电池箱体(1)一侧。其中,所有电气元件高度集成在印刷电路板之上,整个集成锂电池组结构摒弃掉大量的线束及连接器,且一体化集成电池电控系统(14)内部不含线束,减小了体积与重量,电池箱体(1)内部空间被大大节约,节省出来的空间可以用于布置更多的电芯,从而在有限的空间内增加了可容纳的电芯数量,有利于提高电池电量和能量密度,提升续航里程;此外,系统对内、对外均采用标准的接口设计方案,集成后只需将一体化集成电池电控系统(14)直接接入锂电池组即可,简化了连接方式;由于省去了大量连接件,无需线束且采取标准化设计可以大大节约生产工时,提升工作效率,大大节省了生产成本,有利于大规模批量化生产。另外,本发明还采用有限元分析软件对一体化集成电池电控系统(14)的结构强度、刚度以及振动模态进行仿真分析和试验测试,在此基础上,对一体化集成电池电控系统(14)进行轻量化设计,采用有限元仿真分析和试验方法对轻量化设计结果进行校核验证,提升产品的可靠性和安全性。Figure 2 is a schematic diagram of the internal structure of the integrated lithium battery pack of the present invention. The whole lithium battery pack is simplified into a battery box (1), a lithium battery pack (2), and an integrated integrated battery electronic control system (14). The integrated battery electric control system (14) is arranged on one side of the battery box (1). Among them, all electrical components are highly integrated on the printed circuit board, the entire integrated lithium battery pack structure discards a large number of wiring harnesses and connectors, and the integrated integrated battery electronic control system (14) does not contain wiring harnesses, reducing the size and Weight, the internal space of the battery box (1) is greatly saved, and the saved space can be used to arrange more batteries, thereby increasing the number of batteries that can be accommodated in a limited space, which is beneficial to improve battery power and energy Density increases the mileage; in addition, the system adopts standard interface design schemes both internally and externally. After integration, only the integrated integrated battery electronic control system (14) can be directly connected to the lithium battery pack, which simplifies the connection method; Because a large number of connectors are omitted, no wiring harness is required and standardized design is adopted, it can greatly save production man-hours, improve work efficiency, greatly save production costs, and facilitate large-scale mass production. In addition, the present invention also uses finite element analysis software to perform simulation analysis and experimental testing on the structural strength, stiffness and vibration mode of the integrated integrated battery electronic control system (14). On this basis, the integrated integrated battery electronic control system (14) Carry out lightweight design, and use finite element simulation analysis and test methods to verify the results of lightweight design to improve product reliability and safety.
图3为本发明集成锂电池组优选实施例的立体视图,电池箱体(1)整体呈长方体构造,所述一体化集成电池电控系统(14)固定安装于电池箱体(1)前侧的安装孔中,总正连接器(10)、总负连接器(11)、外部电源连接器(12)构成了集成锂电池组的外接电气件接口。此外,所述一体化集成电池电控系统(14)上还集成有防爆器(13)和散热片(17)以提高系统的安全性和散热效果,具体结构将在下文进行详细阐述。Figure 3 is a perspective view of a preferred embodiment of the integrated lithium battery pack of the present invention. The battery box (1) has a rectangular parallelepiped structure as a whole, and the integrated integrated battery electronic control system (14) is fixedly installed on the front side of the battery box (1) In the installation holes of the, the total positive connector (10), the total negative connector (11), and the external power connector (12) constitute the external electrical component interface of the integrated lithium battery pack. In addition, the integrated integrated battery electronic control system (14) is also integrated with an explosion-proof device (13) and a heat sink (17) to improve the safety and heat dissipation effect of the system. The specific structure will be described in detail below.
为了更清楚的展示一体化集成电池电控系统的结构与功能特征,下面将着重对一体化集成电池电控系统的结构进行重点介绍。In order to more clearly show the structure and functional characteristics of the integrated integrated battery electronic control system, the following will focus on the structure of the integrated integrated battery electronic control system.
图4(a)、4(b)、4(c)为本发明一体化集成电池电控系统(14)的电控箱第一实施例的外观示意图,包括电控箱体(15)和前面板(16),所述前面板(16)设置在电控箱体(15)的前侧,所述前面板(16)上设置有总正连接器(10)、总负连接器(11),外部电源连接器(12),散热片(17);所述一体化集成电池电控系统(14)整体呈长方体结构,尺寸为360*120*48.24(mm),所述前面板(16)四周延伸超出电控箱体边缘形成安装凸缘,且所述安装凸缘背面与电池箱体(1)对接的一侧均匀设置有若干防水密封条放置空间(18),从而便于将所述一体化集成电池电控系统(14)固定安装在电池箱体(1)的安装孔内且满足电池防水的气密性要求,安装凸缘与电池箱体之间的固定方式可采用现有技术中任何常规的固定手段,如:铆钉连接、螺栓连接等;但应该理解的是电控箱体和电池箱体连接的部位同样可以设置类似的防水结构。Figures 4(a), 4(b), and 4(c) are the appearance schematic diagrams of the first embodiment of the electric control box of the integrated battery electric control system (14) of the present invention, including the electric control box (15) and the front A panel (16), the front panel (16) is arranged on the front side of the electric control box (15), and the front panel (16) is provided with a total positive connector (10) and a total negative connector (11) , External power connector (12), heat sink (17); the integrated integrated battery electric control system (14) has a rectangular parallelepiped structure as a whole, with a size of 360*120*48.24 (mm), the front panel (16) The surroundings extend beyond the edge of the electric control box to form a mounting flange, and a number of waterproof sealing strip placement spaces (18) are evenly provided on the side of the mounting flange where the back of the mounting flange butts with the battery box (1), so as to facilitate the integration of the The integrated battery electronic control system (14) is fixedly installed in the mounting hole of the battery box (1) and meets the requirements of battery waterproof and air-tightness. The fixing method between the mounting flange and the battery box can adopt the existing technology Any conventional fixing means, such as: rivet connection, bolt connection, etc.; but it should be understood that the connection between the electric control box and the battery box can also be provided with a similar waterproof structure.
图5为本发明一体化集成电池电控系统第一实施例印刷电路板组件的结构示意图,所述印刷电路板组件上集成包括有集成化BMS控制器(19),熔断器II(20)、分流器(21)、总正开关式半导体器件(22)、总负开关式半导体器件(23);锂电池组中的锂电池单体之间可采用本领域任何常规的连接方式,如串联、并联、混联等方式连接至印刷电路板上的总正和总负输入端,并经过所述熔断器II(20)、分流器(21)、总正开关式半导体器件(22)、总负开关式半导体器件(23)与前面板上的总正连接器(10)、总负连接器(11)电连接,共同形成外接电器件的供电端口。Figure 5 is a schematic diagram of the structure of the printed circuit board assembly of the first embodiment of the integrated integrated battery electronic control system of the present invention. The printed circuit board assembly integrates an integrated BMS controller (19), a fuse II (20), Shunt (21), total positive switching semiconductor device (22), total negative switching semiconductor device (23); any conventional connection method in the field can be used between the lithium battery cells in the lithium battery pack, such as series, Connected to the total positive and total negative input terminals on the printed circuit board in parallel, hybrid, etc., and pass through the fuse II (20), the shunt (21), the total positive switching semiconductor device (22), and the total negative switch The integrated semiconductor device (23) is electrically connected with the general positive connector (10) and the general negative connector (11) on the front panel to jointly form a power supply port for an external electrical device.
本发明的分流器(21)优选使用便于集成化的高功率微型高精密电阻,其替代现有技术中常规的外置霍尔电流传感器(3),所述高功率微型高精密电阻与BMS控制器相连,利用金属电阻良好的散热性和低温漂特性,结合软件实时温度校验补偿算法,保证系统电流检测精度明显高于传统的霍尔电流检测方案,并且大大缩小了电气元件体积。The shunt (21) of the present invention preferably uses high-power miniature high-precision resistors that are easy to integrate, which replaces the conventional external Hall current sensor (3) in the prior art. The high-power miniature high-precision resistors and BMS control The device is connected, using the good heat dissipation and low-temperature drift characteristics of the metal resistor, combined with the software real-time temperature calibration and compensation algorithm, to ensure that the system current detection accuracy is significantly higher than the traditional Hall current detection scheme, and the size of the electrical components is greatly reduced.
为了进一步降低熔断器的组装成本,提高生产效率,本发明的熔断器II(20)同样也采用集成于印刷电路板的结构,如图6(a)、6(b)所示,所述熔断器II(20)包括两个铜排(24)和设置于两个铜排(24)之间的多根保险丝(25)或者保险片(26),保险丝(25)或保险片(26)可利用激光、超声波等焊接工艺焊接于铜排(24)之上,通过严格控制材质(铝、镍或铝镍复合材料等)及长度、厚度、直径、面积等参数,如:优化焊接设备固化焊接的功率,焊接点数量、间距,拉力检测等具体参数,保证过流时热量累积达到熔点时同时快速熔断,保护其他电子元器件不会因为过流损坏,优选的熔断保险方案中,采用电子导电性优良的铝镍复合材料制成的熔断结构与印刷电路板上的铜排通过激光焊接在一起,取代传统的外置保险丝方案,能够增强材料间紧贴性,维持低电阻率和高电子放射能,而且在高温环境下也能维持低电阻率,铝镍复合材料的优异性能结合可靠的激光焊接工艺大力提升系统的安全性与可靠性。进一步的,为了解决大电容负载瞬间产生的大电流冲击对电池及其他电气件的过流损坏,印刷电路板组件进一步集成有预充开关式半导体器件,其与集成在印刷电路板上的预充电阻对应电连接;另外,传统的机械接触继电器器具有体积大、成本高、驱动电流及功耗大(最大有3A电流)、响应时间长(毫秒级响应时间)的缺点,为了解决上述问题,本发明的预充开关式半导体器件、总正开关式半导体器件、总负开关式半导体器件采用集成在印刷电路板组件上的场效晶体管MOSFET和/或复合全控型电压驱动式功率半导体器件,且上述总正开关式半导体器件和总负开关式半导体器件分别设置于电池电流输出端的主供电电路和电流回流端的主回流电路,分别用于控制电池电流输出与回流的通断,新方案体积小,成本低,驱动电流小,最大毫安(mA)级电流,响应时间为微秒(μS)级别,防护控制快速,安全性能更高。此外,本发明的一体化集成电池电控系统在实际工作时,由于各开关式半导体器件之间散热间距较小,会产生大量热量累积,为了解决散热问题,本发明通过在印刷电路板上增加散热片外置安装结构,把系统内部产生的热量,导出至箱体外,有效解决开关式半导体器件的散热问题,当然,应该理解的是散热片仅是本申请一种较佳的散热结构实施例,任何能够起到散热作用的散热结构均涵盖在本发明的保护范围。In order to further reduce the assembly cost of the fuse and improve production efficiency, the fuse II (20) of the present invention also adopts a structure integrated on a printed circuit board, as shown in Figures 6(a) and 6(b), the fuse The device II (20) includes two copper bars (24) and multiple fuses (25) or fuse pieces (26) arranged between the two copper bars (24). The fuse (25) or the fuse piece (26) can be Weld on the copper bar (24) using laser, ultrasonic and other welding processes, and strictly control the material (aluminum, nickel or aluminum-nickel composite material, etc.) and parameters such as length, thickness, diameter, area, etc., such as: optimizing welding equipment for solidification welding Specific parameters such as the power, the number of solder joints, the spacing, the tensile force detection, etc., ensure that the heat accumulation reaches the melting point during the over-current and the rapid fuse at the same time, to protect other electronic components from damage due to the over-current. The preferred fuse insurance scheme uses electronic conductivity. The fuse structure made of high-performance aluminum-nickel composite material and the copper bar on the printed circuit board are welded together by laser, replacing the traditional external fuse solution, which can enhance the adhesion between materials, maintain low resistivity and high electron emission Yes, and can maintain low resistivity in high temperature environments. The excellent performance of aluminum-nickel composite materials combined with reliable laser welding technology greatly improves the safety and reliability of the system. Further, in order to solve the overcurrent damage to the battery and other electrical components caused by the large current impact of the large capacitive load, the printed circuit board assembly is further integrated with a pre-charged switching semiconductor device, which is integrated with the pre-charged on the printed circuit board. The resistance corresponds to the electrical connection; in addition, the traditional mechanical contact relay has the disadvantages of large size, high cost, large drive current and power consumption (maximum 3A current), and long response time (millisecond response time). In order to solve the above problems, The pre-charged switching semiconductor device, total positive switching semiconductor device, and total negative switching semiconductor device of the present invention adopt field-effect transistors MOSFET and/or composite full-control voltage-driven power semiconductor devices integrated on a printed circuit board assembly, In addition, the above-mentioned total positive switching semiconductor device and total negative switching semiconductor device are respectively arranged on the main power supply circuit at the battery current output end and the main return circuit at the current return end, respectively, used to control the on and off of the battery current output and return, and the new solution is small in size. , Low cost, small drive current, maximum milliampere (mA) current, response time of microsecond (μS) level, fast protection control and higher safety performance. In addition, when the integrated integrated battery electronic control system of the present invention actually works, due to the small heat dissipation distance between the switching semiconductor devices, a large amount of heat accumulation will be generated. In order to solve the heat dissipation problem, the present invention adds The external mounting structure of the heat sink, which leads the heat generated inside the system to the outside of the box, effectively solves the heat dissipation problem of the switching semiconductor device. Of course, it should be understood that the heat sink is only a preferred heat dissipation structure implementation in this application. For example, any heat dissipation structure capable of performing heat dissipation is covered by the protection scope of the present invention.
为了进一步提高使用安全性,本发明提供了第二实施例的一体化集成电池电控系统,如图7所示,本实施例与第一实施例相比的区别在于所述电控箱体上进一步设置有防爆器,所述防爆器优选为防爆阀(27)。通过设置防爆阀(27)结构,能够在系统压力大于设定压力时,防爆阀片自行破裂,电池内部进行快速泄压,防止系 统发生爆炸,保证使用安全。为了进一步加强防爆性能,本发明的箱体结构采用PUW集成一体化安全防爆设计,内部集成精密顶针式弹簧机构,同时增加E-PTFE防水透气膜材料,不但具有防爆阀的防爆、降低爆破损害功能,同时具备防水透气功能。In order to further improve the safety of use, the present invention provides an integrated integrated battery electronic control system of the second embodiment. As shown in FIG. 7, the difference between this embodiment and the first embodiment lies in the An explosion-proof device is further provided, and the explosion-proof device is preferably an explosion-proof valve (27). By setting the explosion-proof valve (27) structure, when the system pressure is greater than the set pressure, the explosion-proof valve sheet ruptures on its own, and the internal pressure of the battery is quickly relieved to prevent the system from exploding and ensure safe use. In order to further enhance the explosion-proof performance, the box structure of the present invention adopts PUW integrated integrated safety explosion-proof design, integrated precision thimble-type spring mechanism, and added E-PTFE waterproof and breathable membrane material, which not only has the explosion-proof function of the explosion-proof valve and reduces the explosion damage. , At the same time, it has waterproof and breathable function.
为了提高电池系统智能性与交互性,便于用户随时掌握电池系统使用状态,及时带来风险预警,本发明提供了第三实施例的一体化集成电池电控系统,如图8所示,所述印刷电路板组件还进一步集成有智能电源管理系统,所述智能电源管理系统包括数据采集模块、CAN总线、无线模块,诊断及标定系统和控制器,所述数据采集模块、无线模块、诊断及标定系统均与控制器电连接,进一步的,所述智能电源管理系统与智能终端和/或云平台共同组成智能信息交互系统。所述智能交互系统的工作原理大致如下:所述智能电源管理系统中的数据采集模块采集电池工作过程中的一项或多项参数信息,并通过串口通讯的方式将所述参数信息与无线模块进行数据交互,诊断及标定系统通过检测数据快速确定故障原因,无线模块与手机通过无线方式连接通信,手机APP实时显示数据及故障情况,并且上传数据至云服务器后台记录,通过手机APP还可以实现载入升级程序,对电池管理系统进行点对点无线程序升级。In order to improve the intelligence and interactivity of the battery system, facilitate the user to grasp the battery system usage status at any time, and bring risk early warning in time, the present invention provides an integrated battery electronic control system of the third embodiment, as shown in FIG. The printed circuit board assembly is further integrated with an intelligent power management system. The intelligent power management system includes a data acquisition module, a CAN bus, a wireless module, a diagnosis and calibration system and a controller, and the data acquisition module, wireless module, diagnosis and calibration The systems are all electrically connected to the controller, and further, the intelligent power management system, the intelligent terminal and/or the cloud platform together form an intelligent information interaction system. The working principle of the intelligent interactive system is roughly as follows: the data acquisition module in the intelligent power management system collects one or more parameter information in the battery working process, and communicates the parameter information with the wireless module through serial communication. For data interaction, the diagnosis and calibration system quickly determines the cause of the failure through the detection data. The wireless module and the mobile phone are connected and communicated wirelessly. The mobile phone APP displays the data and failure conditions in real time, and uploads the data to the cloud server for background recording, which can also be achieved through the mobile phone APP Load the upgrade program and perform a point-to-point wireless program upgrade of the battery management system.
数据采集模块采集电池电压,电流,温度,电量、内阻等数据信息,所述无线模块包括但不限于蓝牙、GPRS、WIFI、3G、4G、5G;所述智能终端包括但不限于智能手机和PC电脑;所述诊断及标定系统可以通过CAN总线连接PC电脑和/或通过无线方式连接手机APP,其通过数据记录和故障信息可以快速确定故障原因,或者通过设置一些参数的重新写入到控制器中调试验证和程序升级,本发明优选为采用两套诊断及标定系统,即:基于CAN总线和无线通信模块(蓝牙/wifi/4G等)的两套在线诊断和标定系统,采用在线诊断系统实时读取故障码,快速确认故障,基于CCP/XCP标准协议开发标定系统,支持在线实时数据标定,并兼容多种变量参数形式,方便实际应用过程中的功能扩展,提供现场和远程控制两套诊断和标定方案,方便故障的查找和维修,提高诊断和服务效率;另外,本发明优选采用OTA空中升级系统(包括能源管理、热管理、性能优化、车载充电等),综合分析车辆的行驶状况、软件版本、子系统件间状况等影响因素,开发支持软件回滚、断点续传、丢失重传等异常处理机制,避免外界干扰或者其他因素导致刷写异常或者中断;同时对Flash存储备份采用加密&认证的方式,提高系统的安全防护功能,避免外部攻击。The data collection module collects battery voltage, current, temperature, power, internal resistance and other data information. The wireless module includes but is not limited to Bluetooth, GPRS, WIFI, 3G, 4G, 5G; the smart terminal includes but is not limited to smart phones and PC computer; the diagnosis and calibration system can be connected to the PC computer through the CAN bus and/or connected to the mobile phone APP through the wireless mode, which can quickly determine the cause of the failure through data recording and fault information, or rewrite some parameters to the control In the device for debugging and verification and program upgrades, the present invention preferably adopts two sets of diagnosis and calibration systems, namely: two sets of online diagnosis and calibration systems based on CAN bus and wireless communication modules (Bluetooth/wifi/4G, etc.), using online diagnosis systems Read fault codes in real time, quickly confirm faults, develop a calibration system based on the CCP/XCP standard protocol, support online real-time data calibration, and be compatible with a variety of variable parameter forms, which facilitate the expansion of functions in the actual application process, and provide two sets of on-site and remote control Diagnosis and calibration schemes facilitate troubleshooting and maintenance, and improve diagnosis and service efficiency; in addition, the present invention preferably adopts an OTA air upgrade system (including energy management, thermal management, performance optimization, on-board charging, etc.) to comprehensively analyze the driving status of the vehicle , Software version, sub-system status and other influencing factors, develop support for software rollback, breakpoint resuming, loss retransmission and other abnormal handling mechanisms to avoid external interference or other factors causing flashing exceptions or interruptions; at the same time, flash storage and backup Use encryption & authentication to improve the security protection function of the system and avoid external attacks.
本发明第三实施例的锂电池组优选为车载锂电池组,构建由智能电源管理系统、用户手机APP、远程后台组成的智能信息交互系 统,基于无线通讯技术能够对车、手机、云端进行信息互联,电源管理系统通过CAN总线接入整车CAN网络,将车辆运行状态、剩余电量、续航里程等信息,实时显示到APP界面,APP可以作为车辆仪表使用,实现人车互通,CAN总线、无线模块,两套诊断及标定系统,数据采集及服务效率提高,且具有OTA空中升级技术,能够实现快速软件更新,性能更加优化;并且本发明还可进一步包括高级加密标准(AES)256位密钥管理系统,对所有待传输数据采用高级密钥进行编码,保障信息传输的安全性和可靠性。The lithium battery pack of the third embodiment of the present invention is preferably a vehicle-mounted lithium battery pack, which constructs an intelligent information interaction system composed of an intelligent power management system, a user's mobile phone APP, and a remote back-end. It can conduct information on cars, mobile phones, and the cloud based on wireless communication technology. Interconnection, the power management system is connected to the CAN network of the vehicle through the CAN bus, and the vehicle operating status, remaining power, cruising range and other information are displayed on the APP interface in real time. The APP can be used as a vehicle instrument to realize the communication between people and vehicles, CAN bus, wireless Module, two sets of diagnosis and calibration systems, data collection and service efficiency are improved, and OTA over-the-air upgrade technology can be realized, which can realize rapid software update and optimize performance; and the present invention may further include Advanced Encryption Standard (AES) 256-bit key The management system uses advanced keys to encode all data to be transmitted to ensure the security and reliability of information transmission.
图9所示为本发明一体化集成电池电控系统优选实施例的电路布局原理图,在印刷电路板组件上同时集成有智能电源管理系统、总正场效晶体管MOSFET、总负场效晶体管MOSFET、熔断器、分流器、预充回路、主供电电路和主回流电路;所述预充回路包括预充场效晶体管MOSFET和预充电阻;所述主供电电路设置有总正场效晶体管MOSFET;所述主回流电路设置有总负场效晶体管MOSFET;其中,内部电源输入端B依次通过所述分流器、熔断器、预充回路与主供电电路组成的并联电路连接输出端B;内部电源输入端A通过总负场效晶体管MOSFET连接输出端A,输出端A、B共同形成外接电器件的供电端口。智能电源管理系统实时采集电流信息,诊断电路是否产生故障,并通过无线模块实时发送到智能终端,并且上传数据至云服务器后台记录,通过智能终端还可以实现载入升级程序,对电池管理系统进行点对点无线程序升级。Figure 9 is a schematic diagram of the circuit layout of a preferred embodiment of the integrated integrated battery electronic control system of the present invention. The printed circuit board assembly is integrated with an intelligent power management system, a total positive field effect transistor MOSFET, and a total negative field effect transistor MOSFET. , Fuse, shunt, precharge loop, main power supply circuit, and main return circuit; the precharge loop includes a precharge field effect transistor MOSFET and a precharge resistor; the main power supply circuit is provided with a total positive field effect transistor MOSFET; The main reflux circuit is provided with a total negative field effect transistor MOSFET; wherein the internal power input terminal B is sequentially connected to the output terminal B through the parallel circuit composed of the shunt, the fuse, the precharge circuit and the main power supply circuit; the internal power input The terminal A is connected to the output terminal A through the total negative field effect transistor MOSFET, and the output terminals A and B together form a power supply port for an external electric device. The intelligent power management system collects current information in real time, diagnoses whether the circuit is faulty, and sends it to the intelligent terminal in real time through the wireless module, and uploads the data to the cloud server background record. The intelligent terminal can also load the upgrade program to perform the battery management system. Point-to-point wireless program upgrade.
应该理解的是,上述表达的图形、说明,仅为本发明的几种较佳实施例而已,并非是对本发明的保护范围进行限制,对本领域技术人员而言,在不脱离本发明精神和范围的前提下,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,都应落入要求保护的本发明权利要求范围内。It should be understood that the figures and descriptions expressed above are only several preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. For those skilled in the art, they do not depart from the spirit and scope of the present invention. Under the premise of, any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall fall within the scope of the claimed invention.

Claims (7)

  1. 一种一体化集成电池电控系统,包括:An integrated battery electric control system, including:
    电控箱体;Electric control box;
    前面板,所述前面板设置在电控箱体前侧;The front panel, the front panel is arranged on the front side of the electric control box;
    一块印刷电路板组件;A printed circuit board assembly;
    所述印刷电路板组件设置于电控箱体内;The printed circuit board assembly is arranged in the electric control box;
    其特征在于:所述电控系统通过标准接口直接接入锂电池组,通过前面板固定安装于电池箱体前侧的安装孔中,所述电控箱体和/或前面板与电池箱体安装处设有防水结构;所述前面板上设置有若干电气件接口,所述电气件接口包括总正连接器、总负连接器;所述印刷电路板组件上集成包括有BMS控制器,总正开关式半导体器件、总负开关式半导体器件、散热组件、熔断器、分流器、预充回路;所述总正开关式半导体器件和总负开关式半导体器件分别设置于电池电流输出端的主供电电路和电流回流端的主回流电路,分别用于控制电池电流输出与回流的通断,所述散热组件对所述总正开关式半导体器件和总负开关式半导体器件散热,保证集成化装置长时间稳定工作;所述熔断器包括两个铜排和设于两个铜排之间的整块保险片或多条保险丝;所述分流器与BMS控制器相连,用于检测电路中的电流大小;其中,内部电池通过所述熔断器、分流器、总正开关式半导体器件、总负开关式半导体器件与所述前面板上的总正连接器、总负连接器电连接,共同形成外接电器件的供电端口;所述预充回路包括预充开关式半导体器件与预充电阻,所述预充开关式半导体器件与预充电阻对应电连接;所述预充开关式半导体器件、总正开关式半导体器件、总负开关式半导体器件采用场效晶体管MOSFET和/或复合全控型电压驱动式功率半导体器件。It is characterized in that: the electric control system is directly connected to the lithium battery pack through a standard interface, and is fixedly installed in the mounting hole on the front side of the battery box through the front panel. The electric control box and/or the front panel and the battery box The installation place is provided with a waterproof structure; the front panel is provided with a number of electrical component interfaces, the electrical component interfaces include a total positive connector and a total negative connector; the printed circuit board assembly is integrated with a BMS controller, the total Positive switching semiconductor devices, total negative switching semiconductor devices, heat dissipation components, fuses, shunts, and pre-charging circuits; the total positive switching semiconductor devices and the total negative switching semiconductor devices are respectively arranged on the main power supply of the battery current output terminal The circuit and the main return circuit of the current return terminal are respectively used to control the on and off of battery current output and return. The heat dissipation component dissipates the heat of the total positive switching semiconductor device and the total negative switching semiconductor device to ensure a long time for the integrated device Stable operation; the fuse includes two copper bars and a whole piece of fuse or multiple fuses arranged between the two copper bars; the shunt is connected to the BMS controller and is used to detect the current in the circuit; Wherein, the internal battery is electrically connected to the total positive connector and the total negative connector on the front panel through the fuse, the shunt, the total positive switching semiconductor device, and the total negative switching semiconductor device to form an external electrical device. The precharge circuit includes a precharge switch type semiconductor device and a precharge resistor, the precharge switch type semiconductor device is electrically connected to the precharge resistor; the precharge switch type semiconductor device, the total positive switch type Semiconductor devices and total negative switching semiconductor devices adopt field-effect transistors MOSFET and/or composite full-control voltage-driven power semiconductor devices.
  2. 如权利要求1所述的一体化集成电池电控系统,其特征在于:所述电控箱体上还设置有散热结构,所述散热结构与所述散热组件匹配连接。The integrated integrated battery electric control system of claim 1, wherein the electric control box is further provided with a heat dissipation structure, and the heat dissipation structure is matched and connected with the heat dissipation component.
  3. 如权利要求1或2所述的一体化集成电池电控系统,其特征在于:所述电控箱体上还设置有防爆器。The integrated battery electric control system according to claim 1 or 2, characterized in that: the electric control box is further provided with an explosion-proof device.
  4. 如权利要求3所述的一体化集成电池电控系统,其特征在于:所述防爆器为防爆阀。The integrated integrated battery electronic control system of claim 3, wherein the explosion-proof device is an explosion-proof valve.
  5. 如权利要求1或2所述的一体化集成电池电控系统,其特征在于:所述印刷电路板组件还集成有智能电源管理系统,所述智能电源管理系统与智能终端和/或云平台共同组成智能信息交互系统。The integrated integrated battery electronic control system according to claim 1 or 2, characterized in that: the printed circuit board assembly is also integrated with an intelligent power management system, and the intelligent power management system works with the intelligent terminal and/or cloud platform. Form an intelligent information interaction system.
  6. 如权利要求5所述的一体化集成电池电控系统,其特征在于:所述智能电源管理系统包括数据采集模块、无线模块、诊断及标定 系统和控制器,所述数据采集模块、无线模块、诊断及标定系统均与控制器电连接。The integrated battery electric control system of claim 5, wherein the intelligent power management system includes a data acquisition module, a wireless module, a diagnosis and calibration system and a controller, the data acquisition module, the wireless module, Both the diagnosis and calibration system are electrically connected to the controller.
  7. 一种集成锂电池组,其特征在于:包括电池箱体,电池箱体内设有两个以上单体锂电池形成的电池组,以及与电池组连接的如权利要求1-6任一项所述的一体化集成电池电控系统,所述一体化集成电池电控系统设置于所述电池箱体一侧,且所述电气件接口从电池箱体输出。An integrated lithium battery pack, which is characterized in that it comprises a battery box, a battery pack formed by two or more single lithium batteries is arranged in the battery box, and a battery pack connected to the battery pack as described in any one of claims 1-6 In the integrated integrated battery electric control system, the integrated integrated battery electric control system is arranged on one side of the battery box, and the electrical component interface is output from the battery box.
PCT/CN2021/085430 2020-06-15 2021-04-02 Integrated battery electronic control system and lithium battery pack having same WO2021253928A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010542268.3A CN111439162B (en) 2020-06-15 2020-06-15 Integrated battery electric control system and lithium battery pack comprising same
CN202010542268.3 2020-06-15

Publications (1)

Publication Number Publication Date
WO2021253928A1 true WO2021253928A1 (en) 2021-12-23

Family

ID=71655595

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/085430 WO2021253928A1 (en) 2020-06-15 2021-04-02 Integrated battery electronic control system and lithium battery pack having same

Country Status (2)

Country Link
CN (1) CN111439162B (en)
WO (1) WO2021253928A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114390833A (en) * 2022-03-23 2022-04-22 河南工学院 Battery data storage device for automobile
CN114859854A (en) * 2022-04-19 2022-08-05 中国第一汽车股份有限公司 Handheld terminal capable of vehicle diagnosis and single electronic control flashing and flashing method
CN116080403A (en) * 2023-02-17 2023-05-09 中汽研汽车检验中心(广州)有限公司 Safety protection system for automobile battery pack
CN116231204A (en) * 2023-01-13 2023-06-06 云储新能源科技有限公司 Battery box with electric drive switch function
CN117895109A (en) * 2024-01-19 2024-04-16 江苏恒日通新能源科技有限公司 High-efficient energy memory based on thing networking

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111439162B (en) * 2020-06-15 2020-12-11 苏州精控能源科技有限公司 Integrated battery electric control system and lithium battery pack comprising same
CN113703796B (en) * 2021-10-15 2022-02-18 苏州氢澜科技有限公司 Control method for remotely upgrading fuel cell system

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201741737U (en) * 2010-03-16 2011-02-09 包雄伟 Anti-explosion device of batteries
CN103081179A (en) * 2010-09-01 2013-05-01 Sk新技术株式会社 High-voltage battery with integrated cell connector
US20140141287A1 (en) * 2012-11-19 2014-05-22 Delphi Technologies, Inc. Battery pack and battery control module
CN105738825A (en) * 2016-02-29 2016-07-06 上海通贸国际供应链管理有限公司 Method for automobile vehicle storage battery voltage collection and diagnosis
CN108711643A (en) * 2018-05-08 2018-10-26 青岛瑰宝电子科技有限公司 Integrated form BMS+GSM all-in-one machines
CN208258204U (en) * 2018-04-25 2018-12-18 广东高标电子科技有限公司 Controller for electric vehicle and electric vehicle
CN110710025A (en) * 2017-11-06 2020-01-17 株式会社Lg化学 Battery pack with improved assembly structure
CN210047337U (en) * 2019-03-22 2020-02-11 新乡晨风绿能电气技术有限公司 BDU structure of electric automobile
CN111439162A (en) * 2020-06-15 2020-07-24 苏州精控能源科技有限公司 Integrated battery electric control system and lithium battery pack comprising same

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105529422B (en) * 2016-02-29 2018-10-09 宁德时代新能源科技股份有限公司 Battery pack
JP6797619B2 (en) * 2016-09-16 2020-12-09 株式会社東芝 Non-aqueous electrolyte batteries, battery packs and vehicles
KR102045461B1 (en) * 2017-01-18 2019-11-15 엘지전자 주식회사 Battery module and electronic vehicle using the same
CN108155312B (en) * 2017-12-06 2023-05-16 力帆实业(集团)股份有限公司 Quick-change battery pack assembly
CN108347077A (en) * 2018-03-06 2018-07-31 合肥国轩高科动力能源有限公司 Power battery system high-voltage box
CN208393168U (en) * 2018-06-13 2019-01-18 新乡晨风绿能电气技术有限公司 A kind of electronic integrated system of new-energy automobile high voltage power distribution
CN110718867A (en) * 2019-11-06 2020-01-21 重庆长安工业(集团)有限责任公司 Hybrid vehicle power battery and high-voltage distribution box's integrated device
CN110767862A (en) * 2019-11-28 2020-02-07 北京普莱德新能源电池科技有限公司 Vehicle battery PACK structure and vehicle

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201741737U (en) * 2010-03-16 2011-02-09 包雄伟 Anti-explosion device of batteries
CN103081179A (en) * 2010-09-01 2013-05-01 Sk新技术株式会社 High-voltage battery with integrated cell connector
US20140141287A1 (en) * 2012-11-19 2014-05-22 Delphi Technologies, Inc. Battery pack and battery control module
CN105738825A (en) * 2016-02-29 2016-07-06 上海通贸国际供应链管理有限公司 Method for automobile vehicle storage battery voltage collection and diagnosis
CN110710025A (en) * 2017-11-06 2020-01-17 株式会社Lg化学 Battery pack with improved assembly structure
CN208258204U (en) * 2018-04-25 2018-12-18 广东高标电子科技有限公司 Controller for electric vehicle and electric vehicle
CN108711643A (en) * 2018-05-08 2018-10-26 青岛瑰宝电子科技有限公司 Integrated form BMS+GSM all-in-one machines
CN210047337U (en) * 2019-03-22 2020-02-11 新乡晨风绿能电气技术有限公司 BDU structure of electric automobile
CN111439162A (en) * 2020-06-15 2020-07-24 苏州精控能源科技有限公司 Integrated battery electric control system and lithium battery pack comprising same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114390833A (en) * 2022-03-23 2022-04-22 河南工学院 Battery data storage device for automobile
CN114859854A (en) * 2022-04-19 2022-08-05 中国第一汽车股份有限公司 Handheld terminal capable of vehicle diagnosis and single electronic control flashing and flashing method
CN116231204A (en) * 2023-01-13 2023-06-06 云储新能源科技有限公司 Battery box with electric drive switch function
CN116080403A (en) * 2023-02-17 2023-05-09 中汽研汽车检验中心(广州)有限公司 Safety protection system for automobile battery pack
CN116080403B (en) * 2023-02-17 2023-07-25 中汽研汽车检验中心(广州)有限公司 Safety protection system for automobile battery pack
CN117895109A (en) * 2024-01-19 2024-04-16 江苏恒日通新能源科技有限公司 High-efficient energy memory based on thing networking

Also Published As

Publication number Publication date
CN111439162A (en) 2020-07-24
CN111439162B (en) 2020-12-11

Similar Documents

Publication Publication Date Title
WO2021253928A1 (en) Integrated battery electronic control system and lithium battery pack having same
CN205646041U (en) Battery pack , battery monitoring system and vehicle
CN102826019A (en) Battery state notifying unit, bus bar module, and battery state monitoring system
US9825339B2 (en) Battery pack
KR20220032492A (en) Battery system with a battery disconnect unit
JP6400808B1 (en) Assembled battery
KR100428342B1 (en) System for managing and testing battery for electric vehicles
CN105548784A (en) Electric vehicle direct-current interface circuit simulator
CN104535867A (en) Function checking device of electric car battery management system
JP2018026285A (en) Battery monitoring unit
CN205581221U (en) Electric automobile direct current fills electric pile interface circuit simulator
US20180172769A1 (en) Battery pack status parallel monitoring device
CN107069468A (en) High-voltage distribution box
JP2012074338A (en) Power storage device
CN218886102U (en) Auxiliary test device and system
KR20170127150A (en) Power Relay Assembly for Electric Vehicle
CN113253130A (en) Battery simulation test system
CN108819732B (en) BMS hardware function test system
KR20200090104A (en) Relay, relay system and operation method thereof
CN205450224U (en) Evaluation system is synthesized to full performance of power battery package
CN104024871B (en) For checking the method for current measurement, for performing the circuit of the method, accumulator and motor vehicles
CN114966415A (en) Method and system for detecting aging performance of battery in use
CN206223891U (en) A kind of electric part of pure electric automobile three and electric system detection means
CN108365659B (en) Battery module parallel tool and battery module parallel system
CN219017750U (en) High-voltage sampling protection device, power battery system and automobile

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21824770

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21824770

Country of ref document: EP

Kind code of ref document: A1