WO2021253568A1 - Falling ball testing machine - Google Patents

Falling ball testing machine Download PDF

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Publication number
WO2021253568A1
WO2021253568A1 PCT/CN2020/103641 CN2020103641W WO2021253568A1 WO 2021253568 A1 WO2021253568 A1 WO 2021253568A1 CN 2020103641 W CN2020103641 W CN 2020103641W WO 2021253568 A1 WO2021253568 A1 WO 2021253568A1
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WO
WIPO (PCT)
Prior art keywords
falling ball
product
testing machine
tested
sensor
Prior art date
Application number
PCT/CN2020/103641
Other languages
French (fr)
Chinese (zh)
Inventor
纪官亮
满坤坤
刘贞龙
Original Assignee
歌尔股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 歌尔股份有限公司 filed Critical 歌尔股份有限公司
Publication of WO2021253568A1 publication Critical patent/WO2021253568A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/303Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated only by free-falling weight

Definitions

  • the invention relates to the technical field of product reliability test equipment, in particular to a falling ball test machine.
  • the main purpose of the present invention is to provide a falling ball test machine, which aims to solve the problem that the traditional falling ball test relies on manual labor and is prone to secondary collisions.
  • a falling ball testing machine provided by the present invention includes:
  • the machine base has a test station for placing the product to be tested for falling ball test
  • the picking mechanism can be movably arranged on the machine base to pick up the falling ball to a set position directly above the test station;
  • the protective structure is arranged on the machine base, and the protective structure includes a protective cover that can be movably arranged, and a driving device for driving the protective cover to move, and the protective cover is movable above the test station to cover The cover position of the test station, and the position that moves to the side of the test station to make way for the test station; and,
  • the controller is electrically connected to the driving device for controlling the operation of the driving device.
  • the protective cover includes two protective plates separately arranged on opposite sides of the test station;
  • the two protective plates are movably arranged above the test station, and are driven by the driving device to have movable strokes that are close to and away from each other. When they are close to each other, the protective cover is in the cover position , When moving away from each other, the protective cover is in the retreat position.
  • the falling ball testing machine further includes a transfer mechanism for transferring the falling ball to the picking station of the picking mechanism, and for transferring the product to be tested to the testing station.
  • the reclaiming station and the testing station are arranged to coincide with each other;
  • the transfer mechanism includes:
  • An object carrier board for placing the falling ball and the product to be tested can be movably set on the machine base in the transfer direction close to and away from the test station;
  • the first driver is arranged on the machine base and is drivingly connected to the object carrier.
  • the carrier board defines a first fixing position for placing the falling ball and a second fixing position for fixing the product to be tested;
  • the first fixed position and the second fixed position are arranged at intervals along the transfer direction.
  • the carrier board is provided with a first limiting slot for retaining and limiting the falling ball, and the first limiting slot defines the first fixed position; and/or,
  • the carrier board is provided with a second limiting slot for clamping and fixing the product to be tested, and the second limiting slot defines the second fixing position.
  • the peripheral edge of the first limiting groove is gradually inclined downward in a direction close to the first limiting groove; and/or,
  • At least two of the first limiting grooves are provided on opposite sides corresponding to the second fixing position.
  • the transfer mechanism further includes a limit plate arranged around the periphery of the load board.
  • the falling ball testing machine further includes a first sensor, the first sensor is arranged on the base, and when the falling ball is placed in the first fixed position and the product to be tested is placed Triggered when the second fixed position;
  • the controller is electrically connected to the first sensor and the first driver, so as to control the operation of the first driver when receiving a sensing signal triggered by the second sensor.
  • the falling ball testing machine further includes a second sensor arranged at a preset position in the falling and rising strokes of the falling ball, the preset position being set close to the testing station, and the second sensor The sensor is used to be triggered when the falling ball falls to the preset position;
  • the controller is electrically connected to the second sensor and the driving device, so as to control the operation of the driving device when receiving a sensing signal triggered by the second sensor.
  • the pickup mechanism includes:
  • the picking part is movably arranged on the machine base along the up and down direction, and can pick up and release the falling ball setting;
  • a second driver for driving the pickup part to pick up and release the falling ball A second driver for driving the pickup part to pick up and release the falling ball
  • the third driver is used to drive the pickup part to move up and down.
  • the picking mechanism picks up the falling ball and lifts it to a set position and releases it, so that the falling ball falls and collides with the product to be tested on the test station to complete a collision operation;
  • the controller controls the driving device to drive the protective cover to the cover position to protect the product under test to prevent the falling ball from bouncing and colliding with the product under test again.
  • Fig. 1 is a schematic top view of an embodiment of the falling ball testing machine provided by the present invention
  • Figure 2 is a schematic front view of the falling ball testing machine in Figure 1;
  • Figure 3 is a schematic top view of the protective structure and transfer mechanism in Figure 1;
  • Figure 4 is a schematic front view of the protective structure and transfer mechanism in Figure 1;
  • Fig. 5 is a schematic top view of a partial structure of the transfer mechanism in Fig. 1;
  • Fig. 6 is a schematic front view of a partial structure of the transfer mechanism in Fig. 1;
  • Fig. 7 is a schematic top view of the pallet structure in Fig. 1;
  • Fig. 8 is a schematic front view of the pickup mechanism in Fig. 1.
  • the directional indication is only used to explain that it is in a specific posture (as shown in the drawings). If the specific posture changes, the relative positional relationship, movement, etc. of the components below will also change the directional indication accordingly.
  • FIGS. 1 to 8 are specific embodiments of the falling ball testing machine provided by the present invention.
  • the falling ball test machine 100 is suitable for various types of falling ball tests in which a sphere or a sphere-like body collides with a product to be tested.
  • the falling ball testing machine 100 includes a base 1, a pick-up mechanism 2, a protective structure 3, and a controller 4, wherein the base 1 is provided for placing the product to be tested for performing the falling ball test The test station 11; the pick-up mechanism 2 can be movably set on the base 1 to pick up the falling ball to a set position directly above the test station 11; the protective structure 3 is set in the In the base 1, the protective structure 3 includes a protective cover 31 that can be movably arranged, and a driving device that drives the protective cover 31 to move.
  • the protective cover 31 is movable above the testing station 11 to cover The cover position of the test station 11 and the position that moves to the side of the test station 11 to make way for the test station 11; the controller 4 is electrically connected to the driving device , Used to control the operation of the driving device.
  • the pickup mechanism 2 picks up the falling ball and lifts it to a set position and releases it, so that the falling ball falls and collides with the product to be tested on the test station 11 to complete a collision operation;
  • the controller 4 controls the driving device to drive the protective cover 31 to move to the cover position to protect the product under test and prevent the falling ball from bouncing and colliding with the product under test again.
  • the base 1 can be configured to have a base and a plurality of uprights erected on the base; the shape and size of the base 1 are the same as those of the base.
  • the pick-up mechanism 2, the protective structure 3, etc. at the corresponding positions are adapted; it can be understood that the base 1 has an upwardly arranged work surface, and the test station 11 may be formed on the surface of the work surface.
  • the picking mechanism 2 has a reclaiming station, the reclaiming station and the testing station can be set to be spaced apart or coincident with each other, and based on the consideration of reducing the movement stroke of the picking mechanism 2, so
  • the reclaiming station may optionally coincide with the testing station 11; the testing station 11 may be defined by the pickup mechanism 2, marked by various identifiers, or passed on the work surface of the machine base 1. The concave or convex setting is exposed.
  • the outer peripheral side of the base 1 may be provided with an enclosure structure 12, the enclosure structure 12 is used to define a complete test space for the falling ball test, and to prevent the falling ball or the product to be tested in the test process External objects interfere with each other;
  • the enclosure structure 12 includes a keel and a fence mounted on the keel; the keel can be integrated with the base 1 or separately;
  • the fence can be set as A plurality of blocks, and a plurality of the enclosure baffles are sequentially spliced to enclose the test space; at least two adjacent enclosure baffles of the plurality of enclosure baffles are arranged to be able to open and close the test space.
  • the baffle can be set to be transparent or partially transparent, so as Conducive to visual monitoring by operators.
  • the controller 4 is used for determining that the falling ball collides with the product to be tested, and then controlling the protective cover 31 to move to the cover position through the driving device. There are many solutions for the determination, such as direct measurement by a photoelectric sensor, or indirect determination by calculating the falling time of the falling ball after the pickup mechanism 2 releases the falling ball.
  • the controller 4 may be a control circuit composed of components such as relays, or a programmable control chip, both of which are in the prior art and will not be repeated here.
  • the protective structure 3 is provided on the work surface of the machine base 1; driven by the driving device, the protective cover 31 is switched between the cover position and the retreat position, and the
  • the protective cover 31 can have multiple specific movement modes, such as linear displacement, axis rotation or any other form; the driving device is adapted to different movement modes of the protective cover 31, for example, the protective cover 31
  • the driving device may be configured as a linear cylinder or a driving motor combined with a transmission assembly.
  • the protective cover 31 includes two protective plates 311 arranged on opposite sides of the test station 11; the two protective plates 311 are movably arranged on the The test station 11 is above the test station 11 and is driven by the driving device to have a movable stroke that is close to and away from each other.
  • the protective cover 31 is at the cover position.
  • the protective cover 31 is in the retreat position.
  • the two protective plates 311 are approximately the same in shape, and can be arranged in a straight plate shape or can be arranged in an arc plate shape. Wherein, when the two protective plates 311 are arranged as arc-shaped plates, it is helpful to increase the range of the protective area of the product to be tested, thereby enhancing the protective effect of the product to be tested; the two protective plates
  • the installation height of 311 is approximately the same, and may be slightly higher than the maximum height of the product to be tested on the test station 11; the driving device can simultaneously drive the two protective plates 311 to move, for example, the driving The device is a drive motor and a lead screw, and the two protective plates 311 are screwed to the lead screw through two nuts with opposite spiral directions; of course, the drive device can be set to two corresponding to the two protective plates 311.
  • the arrangement of the two protective plates 311 helps to reduce the movable stroke of the protective cover 31 when the protective cover 31 is switched from the retreat position to the cover position, so as to be faster
  • the arrangement of the two protective plates 311 is equivalent to forming supports on opposite sides of the protective cover 31, which helps to enhance the overall pressure-bearing strength of the protective cover 31. It should be noted that when the protective cover 31 is in the cover position, it is not restricted that the sides of the two protective plates 311 close to each other need to keep abutting, so as to ensure that the two protective plates 311 are in contact with each other.
  • the distance should be at least smaller than the diameter of the falling ball.
  • the falling ball testing machine 100 further includes a transfer mechanism 5.
  • the mechanism 5 can be movably arranged on the machine base 1 for transferring the falling ball to the picking station of the picking mechanism 2 and for transferring the product to be tested to the testing station 11.
  • the transfer mechanism 5 transfers the falling ball to the testing station 11, and the picking mechanism 2 picks up The falling ball is lifted to a set position; then, the transfer mechanism 5 transfers the product to be tested to the test station 11, and the picking mechanism 2 releases the falling ball for The falling ball falls freely and collides with the product to be tested, completing a falling ball test.
  • the transfer mechanism 5 can be set to two, and the two transfer mechanisms 5 are respectively used to transfer the falling ball and the waiting Test products; or, in one embodiment, the transfer mechanism 5 is set to one, and the reclaiming station and the testing station 11 are arranged to overlap, based on this, the transfer mechanism 5 includes a load The board 51 and the first driver 52.
  • the carrier board 51 is used for placing the falling ball and the product to be tested.
  • the first driver 52 is movably arranged on the base 1; the first driver 52 is arranged on the base 1 and is drivingly connected to the carrier board 51.
  • the first driver 52 is suitable for the different movement modes of the carrier board 51; the carrier board 51 is driven to move twice by the first driver 52, and the carrier board 51 can be moved and loaded separately.
  • the falling ball and the product to be tested are placed in the testing station 11, and there is no need to set too many transfer mechanisms 5, which helps to simplify the overall structure of the falling ball testing machine 100.
  • the carrier board 51 defines a first fixing position for placing the falling ball and a second fixing position for fixing the product to be tested; the first fixing The positions and the second fixed positions are arranged at intervals along the transfer direction. In this way, it is only necessary to set the transfer mechanism 5 to have a movable stroke along the transfer direction, and then the falling ball on the first fixed position and the waiting position on the second fixed position can be completed. The purpose of transferring the test products to the test station 11 is helpful for the convenience of the whole operation of the falling ball testing machine 100.
  • the carrier board 51 is provided with a first limiting slot 511 for retaining and limiting the falling ball, and the first limiting slot 511 defines the first fixed position .
  • the inner shape of the first limiting groove 511 is adapted to the contour of the falling ball, so as to restrict the movement of the falling ball relative to the carrier board 51.
  • the carrier board 51 is provided with a second limiting slot 512 for clamping and fixing the product to be tested, and the second limiting slot 512 defines the second fixing position.
  • the shape of the second limiting slot 512 fits the contour of the product to be tested, and the second limiting slot 512 fixes the product to be tested by clamping, restricting the The product to be tested moves relative to the carrier board 51, so that when the carrier board 51 is driven by the first driver 52, moves to the second fixed position on the test station 11,
  • the accurate positioning of the product to be tested at the fixed point position on the testing station 11 ensures that the position of the product to be tested is basically unchanged during multiple falling ball tests, thereby helping to improve the accuracy of the falling ball test.
  • the peripheral edge of the first limiting groove 511 is gradually inclined downward in a direction approaching the first limiting groove 511.
  • the falling ball is released by the picking mechanism 2, and after colliding with the product to be tested, it rolls on the carrier board 51, and can automatically roll back to the first limit position along the above-mentioned inclined setting.
  • Slot 511 so that no manual operation or additional correction structure is required to put the falling ball back, and the steps of the first falling ball test can be repeated to perform the second falling ball test.
  • At least two of the first limiting grooves 511 are provided on opposite sides corresponding to the second fixing position. It can be understood that at least two of the first limiting slots 511 and the second limiting slots 512 are collinear along the transfer direction; by providing at least two of the first limiting slots 511, After the second falling ball test, you can start the second falling ball test by transferring the other first limiting slot 511 to the picking mechanism 2 for the picking mechanism 2 to pick up without waiting for the falling ball to be fully returned. , Cycle in turn, helps to speed up the process of the falling ball test, thereby improving the efficiency of the falling ball test. Similarly, the number of second limiting slots 512 can also be set to at least two.
  • the transfer mechanism 5 further includes a limit plate 53 surrounding the side of the carrier plate 51.
  • the limiting plate 53 is arranged around the entire circumference side of the carrying plate 51 to limit the falling ball and the product to be tested, and restrict the falling ball and the product to be tested from the load The board 51 falls off, so as to prevent the falling ball and the product to be tested from being damaged.
  • the falling ball testing machine 100 further includes a first sensor.
  • the first fixing position and the product to be tested are triggered when they are placed in the second fixing position; the controller 4 is electrically connected to the first sensor and the first driver 52 to receive When the sensing signal is triggered by the first sensor, the first driver 52 is controlled to work.
  • the first sensor is, for example, an optical fiber sensor, which is used to sense the placement of the falling ball and the product to be tested on the object carrier 51; when the first sensor determines that the object carrier 51 is on When both the falling ball and the product to be tested are placed, an induction signal is triggered; the controller 4 receives the induction signal, that is, controls the first driver 52 to drive the object carrier 51 to move, so that the carrier The object board 51 successively sends the first fixed position and the second fixed displacement to the test station 11 to complete a falling ball test.
  • the falling ball testing machine 100 further includes a second sensor set at a predetermined position in the falling and rising strokes of the falling ball, and the predetermined position is set close to the testing station.
  • the second sensor is used to be triggered when the falling ball falls to the preset position; the controller 4 is electrically connected to the second sensor and the driving device, so as to receive the first
  • the driving device is controlled to work.
  • the second sensor is used to determine whether the falling ball collides with the product to be tested under the action of the pick-up mechanism 2; because the second sensor is provided in the falling and rising strokes of the falling ball. Set the position, that is, the rising and falling of the falling ball can be sensed by the second sensor.
  • the sensing signal triggered when the falling ball rises is filtered out , That is, it is possible to implement the second sensor to be triggered when the falling ball falls to the preset position, and send the sensing signal triggered at that time to the controller 4.
  • first sensor and the second sensor can be configured differently or the same.
  • first sensor and the second sensor are configured the same, based on Therefore, for ease of understanding, the first sensor and the second sensor are collectively referred to as the sensor 6 hereinafter, and the sensor 6 may be any form of position sensor, such as a light sensor, an imaging device, etc.; The specific location of the sensor 6 on the base 1 is not limited.
  • the falling ball testing machine 100 further includes a pallet structure 13 which is provided on the base 1 Between the work surface and the carrier board 51, and corresponding to the first limit slot 511 and the second limit slot 512 can be provided with respective relief slots, which can further realize the falling ball and the to-be-tested
  • the product’s clamping and limiting position also facilitates the installation and fixation of the sensor 6; when the sensor 6 is configured as the above-mentioned optical fiber sensor and other structures, it can correspond to the first limiting slot 511 and the first limiting slot 511 and the first limiting slot 511 At least two of the two limiting slots 512 are provided to sense the falling ball in each of the first limiting slots 511 and the product to be tested in each of the second limiting slots 512.
  • the pickup mechanism 2 includes a pickup portion 21, a second driver 22, and a third driver 23, wherein the pickup portion 21 is movably disposed on the base 1 in the vertical direction. , And capable of picking up and releasing the falling ball setting; the second driver 22 is used to drive the picking portion 21 to pick up and release the falling ball; the third driver 23 is used to drive the picking portion 21 to move up and down .
  • a sliding rail can be provided on the base 1 along the vertical direction, and the picking part 21 is slidably connected to the sliding rail;
  • the picking part 21 includes a suction nozzle arranged downward, and the suction nozzle has The lower suction surface, the suction surface is set in an arc shape to fit the contour of the falling ball;
  • the second driver 22 is set as a vacuum generator, and the vacuum generator passes through a conduit Connected with the suction nozzle to form a negative pressure in the suction nozzle to realize the pickup of the falling ball; and when the negative pressure is reduced, realize the release of the falling ball;
  • the third driver 23 is, for example, an electric cylinder .
  • the controller 4 can also be electrically connected with the first driver 52, the second driver 22, and the third driver 23 to realize intelligent automation of the whole machine of the falling ball testing machine 100.
  • the operator manually places the falling ball and the product to be tested in the first limiting slot 511 and the second limiting slot 512 of the carrier board 51;
  • the sensor 6 triggers a sensing signal when it senses the falling ball and the product to be tested;
  • the controller 4 receives the sensing signal, and controls the object carrying board 51 through the first driver 52 to The falling ball is transferred to the testing station 11;
  • the controller 4 controls the pick-up part 21 to move down close to the falling ball through the third driver 23, and then controls the suction through the second driver 22 Part picks up the falling ball, and then controls the pick-up part 21 to move up to the set position through the third driver 23;
  • the controller 4 controls the object carrier 51 through the first driver 52 to move the The product to be tested is transferred to the test station 11;
  • the controller 4 controls the picking part 21 to release the falling ball through the

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Abstract

A falling ball testing machine (100), comprising: a machine base (1), a pickup mechanism (2), a protective structure (3) and a controller (4), wherein the machine base (1) is provided with a testing station (11) for placing a product to be tested for a falling ball test. The pickup mechanism (2) is movably arranged to pick up a falling ball to a set position above the testing station (11). The protective structure (3) comprises a movably arranged protective cover (31) and a drive device, wherein the protective cover (31) is provided with a cover position to move above the testing station (11) to cover the testing station (11), and a yielding position to move to one side of the testing station (11) to yield the testing station (11). The controller (4) is electrically connected to the drive device so as to control the drive device to work. The falling ball is picked up by the pickup mechanism (2) and is released after being lifted to the set position, such that the falling ball falls down and collides with the product to be tested on the testing station (11), and a collision operation is completed. After the falling ball falls down and collides with the product to be tested, the controller (4) controls the drive device to drive the protective cover (31) to move to the cover position, preventing the falling ball from bouncing and colliding again with the product to be tested.

Description

落球试验机Falling ball test machine 技术领域Technical field
本发明涉及产品可靠性试验设备技术领域,具体涉及一种落球试验机。The invention relates to the technical field of product reliability test equipment, in particular to a falling ball test machine.
背景技术Background technique
随着科技的发展,人们对产品的可靠性要求越来越严格。在对产品进行的诸多可靠性试验中,包括利用落球对待测产品进行碰撞试验。目前的产品落球试验作业中,基本是依靠人工进行的,该方式存在试验效率慢,人工成本高,且存在试验操作不当的风险,落点无法保证;此外,现有的试验方式容易出现落球下落并碰撞产品后弹起,对待测产品进行二次碰撞的问题,影响试验结果的准确性。With the development of science and technology, people have stricter and stricter requirements on product reliability. Among the many reliability tests carried out on the product, including the use of falling balls to carry out a collision test on the product under test. The current product drop ball test operations are basically carried out manually. This method has slow test efficiency, high labor costs, and there is a risk of improper test operation, and the drop point cannot be guaranteed; in addition, the existing test methods are prone to falling balls. And the product bounces after collision, and the problem of secondary collision of the product to be tested affects the accuracy of the test result.
发明内容Summary of the invention
本发明的主要目的是提出一种落球试验机,旨在解决传统落球试验依赖人工且容易出现二次碰撞的问题。The main purpose of the present invention is to provide a falling ball test machine, which aims to solve the problem that the traditional falling ball test relies on manual labor and is prone to secondary collisions.
为实现上述目的,本发明提出的一种落球试验机,包括:In order to achieve the above objective, a falling ball testing machine provided by the present invention includes:
机座,具有用以供待测产品放置以进行落球测试的测试工位;The machine base has a test station for placing the product to be tested for falling ball test;
拾取机构,可活动设置在所述机座,用以将落球拾取至所述测试工位的正上方一设定位置处;The picking mechanism can be movably arranged on the machine base to pick up the falling ball to a set position directly above the test station;
防护结构,设于所述机座,所述防护结构包括可活动设置的防护罩、以及驱动所述防护罩活动的驱动装置,所述防护罩具有活动至所述测试工位的上方以罩盖所述测试工位的罩盖位置、以及活动至所述测试工位的旁侧以为所述测试工位让位的让位位置;以及,The protective structure is arranged on the machine base, and the protective structure includes a protective cover that can be movably arranged, and a driving device for driving the protective cover to move, and the protective cover is movable above the test station to cover The cover position of the test station, and the position that moves to the side of the test station to make way for the test station; and,
控制器,电性连接所述驱动装置,用以控制所述驱动装置工作。The controller is electrically connected to the driving device for controlling the operation of the driving device.
可选地,所述防护罩包括分设于所述测试工位相对两旁侧的两个防护板;Optionally, the protective cover includes two protective plates separately arranged on opposite sides of the test station;
所述两个防护板活动设于所述测试工位的上方,且被所述驱动装置驱动而具有相互靠近和相互远离的活动行程,在相互靠近时,所述防护罩处于所 述罩盖位置,在相互远离时,所述防护罩处于所述让位位置。The two protective plates are movably arranged above the test station, and are driven by the driving device to have movable strokes that are close to and away from each other. When they are close to each other, the protective cover is in the cover position , When moving away from each other, the protective cover is in the retreat position.
可选地,所述落球试验机还包括移载机构,用以将所述落球移送至所述拾取机构的取料工位,以及用以将所述待测产品移送至所述测试工位。Optionally, the falling ball testing machine further includes a transfer mechanism for transferring the falling ball to the picking station of the picking mechanism, and for transferring the product to be tested to the testing station.
可选地,所述取料工位与所述测试工位相重合设置;Optionally, the reclaiming station and the testing station are arranged to coincide with each other;
所述移载机构包括:The transfer mechanism includes:
载物板,用以供所述落球及所述待测产品放置,所述载物板在靠近和远离所述测试工位的移载方向上可活动设置于所述机座;以及,An object carrier board for placing the falling ball and the product to be tested, the object carrier board can be movably set on the machine base in the transfer direction close to and away from the test station; and,
第一驱动器,设于所述机座,且驱动连接所述载物板。The first driver is arranged on the machine base and is drivingly connected to the object carrier.
可选地,所述载物板限定出用以置放所述落球的第一固定位、以及用以固定所述待测产品的第二固定位;Optionally, the carrier board defines a first fixing position for placing the falling ball and a second fixing position for fixing the product to be tested;
所述第一固定位及所述第二固定位沿所述移载方向间隔布设。The first fixed position and the second fixed position are arranged at intervals along the transfer direction.
可选地,所述载物板设有用以卡持限位所述落球的第一限位槽,所述第一限位槽限定出所述第一固定位;和/或,Optionally, the carrier board is provided with a first limiting slot for retaining and limiting the falling ball, and the first limiting slot defines the first fixed position; and/or,
所述载物板设有用以卡持固定所述待测产品的第二限位槽,所述第二限位槽限定出所述第二固定位。The carrier board is provided with a second limiting slot for clamping and fixing the product to be tested, and the second limiting slot defines the second fixing position.
可选地,所述第一限位槽的周缘在靠近所述第一限位槽的方向上呈逐渐朝下倾斜设置;和/或,Optionally, the peripheral edge of the first limiting groove is gradually inclined downward in a direction close to the first limiting groove; and/or,
所述第一限位槽对应所述第二固定位的相对两侧设有至少两个。At least two of the first limiting grooves are provided on opposite sides corresponding to the second fixing position.
可选地,所述移载机构还包括围设于所述载物板周侧的限位板。Optionally, the transfer mechanism further includes a limit plate arranged around the periphery of the load board.
可选地,所述落球试验机还包括第一感应器,所述第一感应器设于所述机座,且在所述落球置于所述第一固定位且所述待测产品置于所述第二固定位时被触发;Optionally, the falling ball testing machine further includes a first sensor, the first sensor is arranged on the base, and when the falling ball is placed in the first fixed position and the product to be tested is placed Triggered when the second fixed position;
所述控制器电性连接所述第一感应器及所述第一驱动器,以在接收到所述第二感应器触发的感应信号时,控制所述第一驱动器工作。The controller is electrically connected to the first sensor and the first driver, so as to control the operation of the first driver when receiving a sensing signal triggered by the second sensor.
可选地,所述落球试验机还包括设于所述落球的下落及上升行程中的预设位置处的第二感应器,所述预设位置靠近所述测试工位设置,所述第二感应器用以在所述落球下落至所述预设位置时被触发;Optionally, the falling ball testing machine further includes a second sensor arranged at a preset position in the falling and rising strokes of the falling ball, the preset position being set close to the testing station, and the second sensor The sensor is used to be triggered when the falling ball falls to the preset position;
所述控制器电性连接所述第二感应器及所述驱动装置,以在接收到所述第二感应器触发的感应信号时,控制所述驱动装置工作。The controller is electrically connected to the second sensor and the driving device, so as to control the operation of the driving device when receiving a sensing signal triggered by the second sensor.
可选地,所述拾取机构包括:Optionally, the pickup mechanism includes:
拾取部,沿上下方向可活动设置于所述机座,且能够拾取及释放所述落球设置;The picking part is movably arranged on the machine base along the up and down direction, and can pick up and release the falling ball setting;
第二驱动器,用以驱动所述拾取部拾取及释放所述落球;以及,A second driver for driving the pickup part to pick up and release the falling ball; and,
第三驱动器,用于驱动所述拾取部沿上下方向活动。The third driver is used to drive the pickup part to move up and down.
本发明提供的技术方案中,拾取机构拾取落球并将其提升至设定位置处后释放,使得落球下落并碰撞测试工位上的待测产品,完成一次碰撞操作;而在落球下落并碰撞待测产品后,控制器控制驱动装置驱动防护罩活动至罩盖位置,以对待测产品进行防护,防止落球弹起而二次碰撞待测产品。In the technical solution provided by the present invention, the picking mechanism picks up the falling ball and lifts it to a set position and releases it, so that the falling ball falls and collides with the product to be tested on the test station to complete a collision operation; After the product is tested, the controller controls the driving device to drive the protective cover to the cover position to protect the product under test to prevent the falling ball from bouncing and colliding with the product under test again.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on the structure shown in these drawings.
图1为本发明提供的落球试验机的一实施例的俯视示意图;Fig. 1 is a schematic top view of an embodiment of the falling ball testing machine provided by the present invention;
图2为图1中落球试验机的主视示意图;Figure 2 is a schematic front view of the falling ball testing machine in Figure 1;
图3为图1中防护结构及移载机构的俯视示意图;Figure 3 is a schematic top view of the protective structure and transfer mechanism in Figure 1;
图4为图1中防护结构及移载机构的主视示意图;Figure 4 is a schematic front view of the protective structure and transfer mechanism in Figure 1;
图5为图1中移载机构的局部结构俯视示意图;Fig. 5 is a schematic top view of a partial structure of the transfer mechanism in Fig. 1;
图6为图1中移载机构的局部结构主视示意图;Fig. 6 is a schematic front view of a partial structure of the transfer mechanism in Fig. 1;
图7为图1中托板结构的俯视示意图;Fig. 7 is a schematic top view of the pallet structure in Fig. 1;
图8为图1中拾取机构的主视示意图。Fig. 8 is a schematic front view of the pickup mechanism in Fig. 1.
附图标号说明:Attached icon number description:
标号Label 名称 name 标号Label 名称name
100100 落球试验机Falling ball test machine 3131 防护罩 safety mask
11 机座 Machine base 311311 防护板Fenders
1111 测试工位 Test station 44 控制器 Controller
1212 围挡结构 Enclosure structure 55 移载机构Transfer mechanism
1313 托板结构 Pallet structure 5151 载物板 Loading board
22 拾取机构 Picking mechanism 511511 第一限位槽The first limit slot
21twenty one 拾取部 Picking Department 512512 第二限位槽Second limit slot
22twenty two 第二驱动器 Second drive 5252 第一驱动器First drive
23twenty three 第三驱动器 Third drive 5353 限位板 Limit plate
33 防护结构 Protective structure 66 感应器sensor
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the objectives, functional characteristics and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present invention, the directional indication is only used to explain that it is in a specific posture (as shown in the drawings). If the specific posture changes, the relative positional relationship, movement, etc. of the components below will also change the directional indication accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions related to "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and cannot be understood as instructions or implications Its relative importance or implicitly indicates the number of technical features indicated. Therefore, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and/or" in the full text includes three parallel schemes. Taking "A and/or B" as an example, it includes scheme A, scheme B, or schemes that meet both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on what can be achieved by a person of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that such a combination of technical solutions does not exist. , Is not within the protection scope of the present invention.
随着科技的发展,人们对产品的可靠性要求越来越严格。在对产品进行的诸多可靠性试验中,包括利用落球对待测产品进行碰撞试验。目前的产品 落球试验作业中,基本是依靠人工进行的,该方式存在试验效率慢,人工成本高,且存在试验操作不当的风险,落点无法保证;此外,现有的试验方式容易出现落球下落并碰撞产品后弹起,对待测产品进行二次碰撞的问题,影响试验结果的准确性。With the development of science and technology, people have stricter and stricter requirements on product reliability. Among the many reliability tests carried out on the product, including the use of falling balls to carry out a collision test on the product under test. The current product drop ball test operations are basically carried out manually. This method has slow test efficiency, high labor costs, and there is a risk of improper test operation, and the drop point cannot be guaranteed; in addition, the existing test methods are prone to falling balls. And the product bounces after collision, and the problem of secondary collision of the product to be tested affects the accuracy of the test result.
鉴于上述,本发明还提供一种落球试验机,图1至图8为本发明提供的落球试验机的具体实施例。In view of the above, the present invention also provides a falling ball testing machine. FIGS. 1 to 8 are specific embodiments of the falling ball testing machine provided by the present invention.
本发明提供的所述落球试验机100,适用于通过球体或者类球体碰撞待测产品的各类落球试验。请参阅图1至图3,所述落球试验机100包括机座1、拾取机构2、防护结构3以及控制器4,其中,所述机座1具有用以供待测产品放置以进行落球测试的测试工位11;所述拾取机构2可活动设置在所述机座1,用以将落球拾取至所述测试工位11的正上方一设定位置处;所述防护结构3设于所述机座1,所述防护结构3包括可活动设置的防护罩31、以及驱动所述防护罩31活动的驱动装置,所述防护罩31具有活动至所述测试工位11的上方以罩盖所述测试工位11的罩盖位置、以及活动至所述测试工位11的一旁侧以为所述测试工位11让位的让位位置;所述控制器4,电性连接所述驱动装置,用以控制所述驱动装置工作。The falling ball test machine 100 provided by the present invention is suitable for various types of falling ball tests in which a sphere or a sphere-like body collides with a product to be tested. 1 to 3, the falling ball testing machine 100 includes a base 1, a pick-up mechanism 2, a protective structure 3, and a controller 4, wherein the base 1 is provided for placing the product to be tested for performing the falling ball test The test station 11; the pick-up mechanism 2 can be movably set on the base 1 to pick up the falling ball to a set position directly above the test station 11; the protective structure 3 is set in the In the base 1, the protective structure 3 includes a protective cover 31 that can be movably arranged, and a driving device that drives the protective cover 31 to move. The protective cover 31 is movable above the testing station 11 to cover The cover position of the test station 11 and the position that moves to the side of the test station 11 to make way for the test station 11; the controller 4 is electrically connected to the driving device , Used to control the operation of the driving device.
本发明提供的技术方案中,所述拾取机构2拾取落球并将其提升至设定位置处后释放,使得落球下落并碰撞测试工位11上的待测产品,完成一次碰撞操作;而在落球下落并碰撞待测产品后,所述控制器4控制所述驱动装置驱动所述防护罩31活动至罩盖位置,以对待测产品进行防护,防止落球弹起而二次碰撞待测产品。In the technical solution provided by the present invention, the pickup mechanism 2 picks up the falling ball and lifts it to a set position and releases it, so that the falling ball falls and collides with the product to be tested on the test station 11 to complete a collision operation; After falling and colliding with the product under test, the controller 4 controls the driving device to drive the protective cover 31 to move to the cover position to protect the product under test and prevent the falling ball from bouncing and colliding with the product under test again.
本设计对所述机座1的具体表现形式不作限制,例如,所述机座1可以设置为具有底座、以及架设在所述底座上的多个立柱;所述机座1的形状及尺寸与对应位置处的所述拾取机构2、所述防护结构3等相适配;可以理解,所述机座1具有朝上设置的工作台面,所述测试工位11可以形成在所述工作台面的任意位置处;所述拾取机构2具有取料工位,所述取料工位与所述测试工位可设置为相间隔或者相重合,而基于减少所述拾取机构2活动行程的考虑,所述取料工位可选与所述测试工位11相重合;所述测试工位11可以通过所述拾取机构2限定出、通过各类标识标记出或者通过在所述机座1的工作台面凹设或者凸设显露出。This design does not limit the specific manifestation of the base 1. For example, the base 1 can be configured to have a base and a plurality of uprights erected on the base; the shape and size of the base 1 are the same as those of the base. The pick-up mechanism 2, the protective structure 3, etc. at the corresponding positions are adapted; it can be understood that the base 1 has an upwardly arranged work surface, and the test station 11 may be formed on the surface of the work surface. At any position; the picking mechanism 2 has a reclaiming station, the reclaiming station and the testing station can be set to be spaced apart or coincident with each other, and based on the consideration of reducing the movement stroke of the picking mechanism 2, so The reclaiming station may optionally coincide with the testing station 11; the testing station 11 may be defined by the pickup mechanism 2, marked by various identifiers, or passed on the work surface of the machine base 1. The concave or convex setting is exposed.
所述机座1的外周侧可围设有围挡结构12,所述围挡结构12用以限定出进行落球试验的完整试验空间,且避免所述落球或者所述待测产品在测试过程与外界物件相互干涉;所述围挡结构12包括龙骨及安装于所述龙骨上的围挡板;所述龙骨可与所述机座1一体设置或者分体设置;所述围挡板可设置为多块,且多块所述围挡板依次拼接而围设出上述试验空间;多块所述围挡板中的至少两个相邻的围挡板设置为可打开和关闭所述试验空间设置,以便利于作业人员拆装替换所述落球试验机100的组成构件,具体例如设置为门体结构,此处不作详述;所述围挡板可设置为呈透明状或者部分透明状设置,以便利于作业人员进行目视监测。The outer peripheral side of the base 1 may be provided with an enclosure structure 12, the enclosure structure 12 is used to define a complete test space for the falling ball test, and to prevent the falling ball or the product to be tested in the test process External objects interfere with each other; the enclosure structure 12 includes a keel and a fence mounted on the keel; the keel can be integrated with the base 1 or separately; the fence can be set as A plurality of blocks, and a plurality of the enclosure baffles are sequentially spliced to enclose the test space; at least two adjacent enclosure baffles of the plurality of enclosure baffles are arranged to be able to open and close the test space. , In order to facilitate the disassembly and assembly of the operator to replace the components of the falling ball testing machine 100, for example, it is set as a door structure, which will not be described in detail here; the baffle can be set to be transparent or partially transparent, so as Conducive to visual monitoring by operators.
所述控制器4用以判断出所述落球与所述待测产品相碰撞后,通过所述驱动装置控制所述防护罩31活动至所述罩盖位置。其判定的方案有多种,例如通过光电传感器直接测得,或者通过计算所述拾取机构2释放所述落球后,所述落球的掉落时间来间接确定等。所述控制器4可以是由继电器等元器件组成的控制电路、也可以是可编程设计的控制芯片,均为现有技术,此处不作赘述。The controller 4 is used for determining that the falling ball collides with the product to be tested, and then controlling the protective cover 31 to move to the cover position through the driving device. There are many solutions for the determination, such as direct measurement by a photoelectric sensor, or indirect determination by calculating the falling time of the falling ball after the pickup mechanism 2 releases the falling ball. The controller 4 may be a control circuit composed of components such as relays, or a programmable control chip, both of which are in the prior art and will not be repeated here.
所述防护结构3设于所述机座1的工作台面上;在所述驱动装置的驱动下,所述防护罩31在所述罩盖位置以及所述让位位置之间相切换,所述防护罩31的具体运动方式可以有多种,例如通过直线位移、绕轴旋转或者其他任意形式;所述驱动装置适于所述防护罩31的不同运动方式而设置,例如,所述防护罩31通过直线位移运动实现在所述罩盖位置及所述让位位置之间相切换时,所述驱动装置可以设置为直线气缸、或者驱动电机结合传动组件。The protective structure 3 is provided on the work surface of the machine base 1; driven by the driving device, the protective cover 31 is switched between the cover position and the retreat position, and the The protective cover 31 can have multiple specific movement modes, such as linear displacement, axis rotation or any other form; the driving device is adapted to different movement modes of the protective cover 31, for example, the protective cover 31 When switching between the cover position and the retreat position is realized by linear displacement movement, the driving device may be configured as a linear cylinder or a driving motor combined with a transmission assembly.
请参阅图3及图4,在一实施例中,所述防护罩31包括分设于所述测试工位11相对两旁侧的两个防护板311;所述两个防护板311活动设于所述测试工位11的上方,且被所述驱动装置驱动而具有相互靠近和相互远离的活动行程,在所述两个防护板311相互靠近时,所述防护罩31处于所述罩盖位置,在所述两个防护板311相互远离时,所述防护罩31处于所述让位位置。Please refer to Figures 3 and 4, in one embodiment, the protective cover 31 includes two protective plates 311 arranged on opposite sides of the test station 11; the two protective plates 311 are movably arranged on the The test station 11 is above the test station 11 and is driven by the driving device to have a movable stroke that is close to and away from each other. When the two protective plates 311 are close to each other, the protective cover 31 is at the cover position. When the two protective plates 311 are far away from each other, the protective cover 31 is in the retreat position.
所述两个防护板311的形状大致相同,可以设置为呈直板状,也可以设置为呈弧形板状。其中,当所述两个防护板311设置为弧形板时,有助于增加对所述待测产品的防护区域范围,从而增强对所述待测产品的防护效果;所述两个防护板311的设置高度大致相同,可选略高于所述待测产品在所述 测试工位11上的最大高度;所述驱动装置可同时驱动所述两个防护板311活动,例如,所述驱动装置为驱动电机及丝杠,所述两个防护板311通过螺旋方向相反的两个螺母螺接于所述丝杠;当然,所述驱动装置可对应所述两个防护板311设置为两个,例如设置为两个直线气缸等。所述两个防护板311的设置,有助于在所述防护罩31自所述让位位置切换至所述罩盖位置时,减小所述防护罩31的活动行程,从而能够更为快速地完成切换动作;并且,所述两个防护板311的设置,相当于在所述防护罩31的相对两侧形成支撑,有助于增强所述防护罩31的整体承压强度。需要说明的是,当所述防护罩31处于所述罩盖位置时,并不限制所述两个防护板311相互靠近的一侧需保持抵接,确保所述两个防护板311之间的间距至少小于所述落球的直径即可。The two protective plates 311 are approximately the same in shape, and can be arranged in a straight plate shape or can be arranged in an arc plate shape. Wherein, when the two protective plates 311 are arranged as arc-shaped plates, it is helpful to increase the range of the protective area of the product to be tested, thereby enhancing the protective effect of the product to be tested; the two protective plates The installation height of 311 is approximately the same, and may be slightly higher than the maximum height of the product to be tested on the test station 11; the driving device can simultaneously drive the two protective plates 311 to move, for example, the driving The device is a drive motor and a lead screw, and the two protective plates 311 are screwed to the lead screw through two nuts with opposite spiral directions; of course, the drive device can be set to two corresponding to the two protective plates 311. , For example, set to two linear cylinders and so on. The arrangement of the two protective plates 311 helps to reduce the movable stroke of the protective cover 31 when the protective cover 31 is switched from the retreat position to the cover position, so as to be faster In addition, the arrangement of the two protective plates 311 is equivalent to forming supports on opposite sides of the protective cover 31, which helps to enhance the overall pressure-bearing strength of the protective cover 31. It should be noted that when the protective cover 31 is in the cover position, it is not restricted that the sides of the two protective plates 311 close to each other need to keep abutting, so as to ensure that the two protective plates 311 are in contact with each other. The distance should be at least smaller than the diameter of the falling ball.
鉴于上述,在一次落球测试中,需首先将落球放置在所述拾取机构2的取料工位内,并且将所述待测产品放置在所述测试工位11上,该动作都可以通过人工操作完成,但为了实现所述落球试验机100的智能自动化,请参阅图3、图5及图6,在一实施例中,所述落球试验机100还包括移载机构5,所述移载机构5可活动设置在所述机座1,用以将所述落球移送至所述拾取机构2的取料工位,以及用以将所述待测产品移送至所述测试工位11。当所述拾取机构2的取料工位与所述测试工位11相重合时:首先,所述移载机构5将所述落球移载至所述测试工位11,所述拾取机构2拾取所述落球,并将其提升至设定位置处;然后,所述移载机构5将所述待测产品移载至所述测试工位11处,所述拾取机构2释放所述落球,供所述落球自由下落并与所述待测产品相碰撞,完成一次落球测试。In view of the above, in a falling ball test, it is necessary to first place the falling ball in the picking station of the picking mechanism 2 and place the product to be tested on the test station 11. This action can be performed manually The operation is completed, but in order to realize the intelligent automation of the falling ball testing machine 100, please refer to FIG. 3, FIG. 5 and FIG. 6. In one embodiment, the falling ball testing machine 100 further includes a transfer mechanism 5. The mechanism 5 can be movably arranged on the machine base 1 for transferring the falling ball to the picking station of the picking mechanism 2 and for transferring the product to be tested to the testing station 11. When the picking station of the picking mechanism 2 coincides with the testing station 11: first, the transfer mechanism 5 transfers the falling ball to the testing station 11, and the picking mechanism 2 picks up The falling ball is lifted to a set position; then, the transfer mechanism 5 transfers the product to be tested to the test station 11, and the picking mechanism 2 releases the falling ball for The falling ball falls freely and collides with the product to be tested, completing a falling ball test.
当然,所述移载机构5的具体技术方案有多种,例如,所述移载机构5可以设置为两个,两个所述移载机构5分别用以移载所述落球及所述待测产品;或者,在一实施例中,所述移载机构5设为一个,并且所述取料工位与所述测试工位11重合设置,基于此,所述移载机构5包括载物板51及第一驱动器52,所述载物板51用以供所述落球及所述待测产品放置,所述载物板51在靠近和远离所述测试工位11的移载方向上可活动设置于所述机座1;所述第一驱动器52设于所述机座1,且驱动连接所述载物板51。与上述同理地,所述第一驱动器52适于所述载物板51的不同活动方式设置;通过所述第一驱动器52驱动所述载物板51活动两次,可分别移载所述落球及所述待测产 品置所述测试工位11,无需设置过多的移载机构5,有助于简化所述落球试验机100的整机结构。Of course, there are many specific technical solutions for the transfer mechanism 5, for example, the transfer mechanism 5 can be set to two, and the two transfer mechanisms 5 are respectively used to transfer the falling ball and the waiting Test products; or, in one embodiment, the transfer mechanism 5 is set to one, and the reclaiming station and the testing station 11 are arranged to overlap, based on this, the transfer mechanism 5 includes a load The board 51 and the first driver 52. The carrier board 51 is used for placing the falling ball and the product to be tested. The first driver 52 is movably arranged on the base 1; the first driver 52 is arranged on the base 1 and is drivingly connected to the carrier board 51. In the same way as described above, the first driver 52 is suitable for the different movement modes of the carrier board 51; the carrier board 51 is driven to move twice by the first driver 52, and the carrier board 51 can be moved and loaded separately. The falling ball and the product to be tested are placed in the testing station 11, and there is no need to set too many transfer mechanisms 5, which helps to simplify the overall structure of the falling ball testing machine 100.
进一步地,在本实施例中,所述载物板51限定出用以置放所述落球的第一固定位、以及用以固定所述待测产品的第二固定位;所述第一固定位及所述第二固定位沿所述移载方向间隔布设。如此,使得只需设置所述移载机构5具有沿所述移载方向的活动行程,即能完成将所述第一固定位上的所述落球及所述第二固定位上的所述待测产品分别移载至所述测试工位11的目的,有助于所述落球试验机100整机操作的便捷性。Further, in this embodiment, the carrier board 51 defines a first fixing position for placing the falling ball and a second fixing position for fixing the product to be tested; the first fixing The positions and the second fixed positions are arranged at intervals along the transfer direction. In this way, it is only necessary to set the transfer mechanism 5 to have a movable stroke along the transfer direction, and then the falling ball on the first fixed position and the waiting position on the second fixed position can be completed. The purpose of transferring the test products to the test station 11 is helpful for the convenience of the whole operation of the falling ball testing machine 100.
更进一步地,在本实施例中,所述载物板51设有用以卡持限位所述落球的第一限位槽511,所述第一限位槽511限定出所述第一固定位。所述第一限位槽511的槽内形状与所述落球的外形轮廓相适配,以限制所述落球相对所述载物板51移动。和/或,所述载物板51设有用以卡持固定所述待测产品的第二限位槽512,所述第二限位槽512限定出所述第二固定位。同理地,所述第二限位槽512的槽内形状与所述待测产品的外形轮廓相适配,所述第二限位槽512通过卡持固定所述待测产品,限制所述待测产品相对所述载物板51移动,使得当所述载物板51在所述第一驱动器52的驱动下,移动至所述第二固定位处于所述测试工位11上时,所述待测产品准确定位在所述测试工位11上的定点位置,确保多次落球试验中所述待测产品的位置基本不变,从而有助于提高落球测试的准确度。Furthermore, in this embodiment, the carrier board 51 is provided with a first limiting slot 511 for retaining and limiting the falling ball, and the first limiting slot 511 defines the first fixed position . The inner shape of the first limiting groove 511 is adapted to the contour of the falling ball, so as to restrict the movement of the falling ball relative to the carrier board 51. And/or, the carrier board 51 is provided with a second limiting slot 512 for clamping and fixing the product to be tested, and the second limiting slot 512 defines the second fixing position. In the same way, the shape of the second limiting slot 512 fits the contour of the product to be tested, and the second limiting slot 512 fixes the product to be tested by clamping, restricting the The product to be tested moves relative to the carrier board 51, so that when the carrier board 51 is driven by the first driver 52, moves to the second fixed position on the test station 11, The accurate positioning of the product to be tested at the fixed point position on the testing station 11 ensures that the position of the product to be tested is basically unchanged during multiple falling ball tests, thereby helping to improve the accuracy of the falling ball test.
接着,在本实施例中,所述第一限位槽511的周缘在靠近所述第一限位槽511的方向上呈逐渐朝下倾斜设置。如此,所述落球被所述拾取机构2释放,并与所述待测产品相碰撞后滚落在所述载物板51上,可自动沿着上述倾斜设置滚回至所述第一限位槽511,从而无需人工操作或者额外设置纠偏结构将所述落球放回,即可重复第一次落球测试的步骤来进行第二次落球测试。Next, in this embodiment, the peripheral edge of the first limiting groove 511 is gradually inclined downward in a direction approaching the first limiting groove 511. In this way, the falling ball is released by the picking mechanism 2, and after colliding with the product to be tested, it rolls on the carrier board 51, and can automatically roll back to the first limit position along the above-mentioned inclined setting. Slot 511, so that no manual operation or additional correction structure is required to put the falling ball back, and the steps of the first falling ball test can be repeated to perform the second falling ball test.
和/或,在本实施例中,所述第一限位槽511对应所述第二固定位的相对两侧设有至少两个。可以理解,至少两个所述第一限位槽511与所述第二限位槽512沿所述移载方向共线;通过设置至少两个所述第一限位槽511,使得在第一次落球测试后,无需等待该落球完全归位,即可通过将另一所述第一限位槽511移载至所述拾取机构2处供所述拾取机构2拾取,开启第二次落球测试,依次循环,有助于加快落球测试的进程,从而提高落球测试的效率。 与之同理地,所述第二限位槽512也可以设置为至少两个。And/or, in this embodiment, at least two of the first limiting grooves 511 are provided on opposite sides corresponding to the second fixing position. It can be understood that at least two of the first limiting slots 511 and the second limiting slots 512 are collinear along the transfer direction; by providing at least two of the first limiting slots 511, After the second falling ball test, you can start the second falling ball test by transferring the other first limiting slot 511 to the picking mechanism 2 for the picking mechanism 2 to pick up without waiting for the falling ball to be fully returned. , Cycle in turn, helps to speed up the process of the falling ball test, thereby improving the efficiency of the falling ball test. Similarly, the number of second limiting slots 512 can also be set to at least two.
请参阅图3及图4,在一实施例中,所述移载机构5还包括围设于所述载物板51周侧的限位板53。所述限位板53围设在所述载物板51的整周侧,以对所述落球及所述待测产品进行限位,限制所述落球及所述待测产品自所述载物板51上掉落,从而避免所述落球及所述待测产品的损坏。Please refer to FIGS. 3 and 4. In one embodiment, the transfer mechanism 5 further includes a limit plate 53 surrounding the side of the carrier plate 51. The limiting plate 53 is arranged around the entire circumference side of the carrying plate 51 to limit the falling ball and the product to be tested, and restrict the falling ball and the product to be tested from the load The board 51 falls off, so as to prevent the falling ball and the product to be tested from being damaged.
此外,请参阅图1及图7,在一实施例中,所述落球试验机100还包括第一感应器,所述第一感应器设于所述机座1,且在所述落球置于所述第一固定位及所述待测产品置于所述第二固定位时被触发;所述控制器4电性连接所述第一感应器及所述第一驱动器52,以在接收到所述第一感应器触发的感应信号时,控制所述第一驱动器52工作。所述第一感应器例如是光纤传感器,用以感测所述载物板51上所述落球及所述待测产品的放置情况;当所述第一感应器确定所述载物板51上所述落球及所述待测产品均放置好时,触发感应信号;所述控制器4接收所述感应信号,即控制所述第一驱动器52驱动所述载物板51活动,使得所述载物板51先后将所述第一固定位及所述第二固定位移送至所述测试工位11,完成一次落球测试。In addition, please refer to FIGS. 1 and 7. In one embodiment, the falling ball testing machine 100 further includes a first sensor. The first fixing position and the product to be tested are triggered when they are placed in the second fixing position; the controller 4 is electrically connected to the first sensor and the first driver 52 to receive When the sensing signal is triggered by the first sensor, the first driver 52 is controlled to work. The first sensor is, for example, an optical fiber sensor, which is used to sense the placement of the falling ball and the product to be tested on the object carrier 51; when the first sensor determines that the object carrier 51 is on When both the falling ball and the product to be tested are placed, an induction signal is triggered; the controller 4 receives the induction signal, that is, controls the first driver 52 to drive the object carrier 51 to move, so that the carrier The object board 51 successively sends the first fixed position and the second fixed displacement to the test station 11 to complete a falling ball test.
接着,在一实施例中,所述落球试验机100还包括设于所述落球的下落及上升行程中的预设位置处的第二感应器,所述预设位置靠近所述测试工位设置,所述第二感应器用以在所述落球下落至所述预设位置时被触发;所述控制器4电性连接所述第二感应器及所述驱动装置,以在接收到所述第二感应器触发的感应信号时,控制所述驱动装置工作。所述第二感应器用以判断所述落球是否在所述拾取机构2的作用下与所述待测产品相碰撞;由于所述第二感应器设于所述落球的下落及上升行程中的预设位置处,也即落球的上升及下落均能被所述第二感应器感测到,落球的上升及下降是成对出现的,此时,通过筛除所述落球上升时触发的感应信号,即可能实现所述第二感应器用以在所述落球下落至所述预设位置时被触发,并将彼时触发的感应信号发送至控制器4.Then, in an embodiment, the falling ball testing machine 100 further includes a second sensor set at a predetermined position in the falling and rising strokes of the falling ball, and the predetermined position is set close to the testing station. , The second sensor is used to be triggered when the falling ball falls to the preset position; the controller 4 is electrically connected to the second sensor and the driving device, so as to receive the first When the sensing signal is triggered by the two sensors, the driving device is controlled to work. The second sensor is used to determine whether the falling ball collides with the product to be tested under the action of the pick-up mechanism 2; because the second sensor is provided in the falling and rising strokes of the falling ball. Set the position, that is, the rising and falling of the falling ball can be sensed by the second sensor. The rising and falling of the falling ball appear in pairs. At this time, the sensing signal triggered when the falling ball rises is filtered out , That is, it is possible to implement the second sensor to be triggered when the falling ball falls to the preset position, and send the sensing signal triggered at that time to the controller 4.
可以理解,所述第一感应器与所述第二感应器可以相异设置,也可以相同设置,在本实施例中,所述第一感应器及所述第二感应器作相同设置,基于此,为便于理解,以下统称所述第一感应器及所述第二感应器为感应器6,所述感应器6可以是任意形式的位置传感器,例如是光线传感器、成像设备 等;所述感应器6在所述机座1上的具体设置位置不作限制,在一实施例中,所述落球试验机100还包括托板结构13,所述托板结构13设于所述机座1的工作台面及所述载物板51之间,且可对应所述第一限位槽511及所述第二限位槽512设置分别设置让位槽,能够进一步实现所述落球及所述待测产品的卡持限位的同时,有助于所述感应器6的安装固定;所述感应器6设置为上述的光纤传感器等结构时,可对应所述第一限位槽511及所述第二限位槽512设置有至少两个,以对每一所述第一限位槽511内的落球以及每一所述第二限位槽512内的待测产品进行感测。It can be understood that the first sensor and the second sensor can be configured differently or the same. In this embodiment, the first sensor and the second sensor are configured the same, based on Therefore, for ease of understanding, the first sensor and the second sensor are collectively referred to as the sensor 6 hereinafter, and the sensor 6 may be any form of position sensor, such as a light sensor, an imaging device, etc.; The specific location of the sensor 6 on the base 1 is not limited. In one embodiment, the falling ball testing machine 100 further includes a pallet structure 13 which is provided on the base 1 Between the work surface and the carrier board 51, and corresponding to the first limit slot 511 and the second limit slot 512 can be provided with respective relief slots, which can further realize the falling ball and the to-be-tested The product’s clamping and limiting position also facilitates the installation and fixation of the sensor 6; when the sensor 6 is configured as the above-mentioned optical fiber sensor and other structures, it can correspond to the first limiting slot 511 and the first limiting slot 511 and the first limiting slot 511 At least two of the two limiting slots 512 are provided to sense the falling ball in each of the first limiting slots 511 and the product to be tested in each of the second limiting slots 512.
请参阅图8,在一实施例中,所述拾取机构2包括拾取部21、第二驱动器22及第三驱动器23,其中,所述拾取部21沿上下方向可活动设置于所述机座1,且能够拾取及释放所述落球设置;所述第二驱动器22用以驱动所述拾取部21拾取及释放所述落球;所述第三驱动器23用于驱动所述拾取部21沿上下方向活动。具体地,可在所述机座1上沿上下向设置一滑轨,所述拾取部21滑动连接所述滑轨;所述拾取部21包括朝下设置的吸嘴,所述吸嘴具有朝下的吸取面,所述吸取面设置为弧面状,以与所述落球的外形轮廓相适配;对应地,所述第二驱动器22设置为真空发生器,所述真空发生器通过一导管与所述吸嘴相连接,以在所述吸嘴内形成负压,实现所述落球的拾取;以及在负压减小时,实现所述落球的释放;所述第三驱动器23例如为电缸。Referring to FIG. 8, in an embodiment, the pickup mechanism 2 includes a pickup portion 21, a second driver 22, and a third driver 23, wherein the pickup portion 21 is movably disposed on the base 1 in the vertical direction. , And capable of picking up and releasing the falling ball setting; the second driver 22 is used to drive the picking portion 21 to pick up and release the falling ball; the third driver 23 is used to drive the picking portion 21 to move up and down . Specifically, a sliding rail can be provided on the base 1 along the vertical direction, and the picking part 21 is slidably connected to the sliding rail; the picking part 21 includes a suction nozzle arranged downward, and the suction nozzle has The lower suction surface, the suction surface is set in an arc shape to fit the contour of the falling ball; correspondingly, the second driver 22 is set as a vacuum generator, and the vacuum generator passes through a conduit Connected with the suction nozzle to form a negative pressure in the suction nozzle to realize the pickup of the falling ball; and when the negative pressure is reduced, realize the release of the falling ball; the third driver 23 is, for example, an electric cylinder .
需要说明的是,所述控制器4还可与所述第一驱动器52、所述第二驱动器22及所述第三驱动器23电性连接,实现所述落球试验机100整机的智能自动化。基于此,在一应用实例中,作业人员手动将所述落球及所述待测产品分别放置在所述载物板51的第一限位槽511及所述第二限位槽512内;所述感应器6在感测到所述落球及所述待测产品时,触发感应信号;所述控制器4接收所述感应信号,并通过所述第一驱动器52控制所述载物板51将所述落球移送至所述测试工位11;所述控制器4通过所述第三驱动器23控制所述拾取部21下移至靠近所述落球,然后通过所述第二驱动器22控制所述吸取部拾取所述落球,接着通过所述第三驱动器23控制所述拾取部21上移至达到设定位置;所述控制器4通过所述第一驱动器52控制所述载物板51将所述待测产品移送至所述测试工位11;所述控制器4通过所述第二驱动器22控制所述拾取部21释放所述落球,待所述落球下落并碰撞所述待测产品后, 所述感应器6触发所述感应信号至所述控制器4,所述控制器4通过所述驱动装置控制所述防护罩31自所述让位位置活动至所述罩盖位置,防止落球二次碰撞所述待测产品,至此完成一次落球测试;重复上述落球测试步骤,直至试验结束。It should be noted that the controller 4 can also be electrically connected with the first driver 52, the second driver 22, and the third driver 23 to realize intelligent automation of the whole machine of the falling ball testing machine 100. Based on this, in an application example, the operator manually places the falling ball and the product to be tested in the first limiting slot 511 and the second limiting slot 512 of the carrier board 51; The sensor 6 triggers a sensing signal when it senses the falling ball and the product to be tested; the controller 4 receives the sensing signal, and controls the object carrying board 51 through the first driver 52 to The falling ball is transferred to the testing station 11; the controller 4 controls the pick-up part 21 to move down close to the falling ball through the third driver 23, and then controls the suction through the second driver 22 Part picks up the falling ball, and then controls the pick-up part 21 to move up to the set position through the third driver 23; the controller 4 controls the object carrier 51 through the first driver 52 to move the The product to be tested is transferred to the test station 11; the controller 4 controls the picking part 21 to release the falling ball through the second driver 22, and after the falling ball falls and collides with the product to be tested, The sensor 6 triggers the sensing signal to the controller 4, and the controller 4 controls the protective cover 31 to move from the retreat position to the cover position through the driving device to prevent the ball from falling twice After hitting the product to be tested, a falling ball test is completed so far; the above-mentioned falling ball test steps are repeated until the end of the test.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only the preferred embodiments of the present invention, and do not limit the scope of the present invention. Under the inventive concept of the present invention, equivalent structural transformations made by using the contents of the description and drawings of the present invention, or direct/indirect use All other related technical fields are included in the scope of patent protection of the present invention.

Claims (11)

  1. 一种落球试验机,其特征在于,包括:A falling ball testing machine, characterized in that it comprises:
    机座,具有用以供待测产品放置以进行落球测试的测试工位;The machine base has a test station for placing the product to be tested for falling ball test;
    拾取机构,可活动设置在所述机座,用以将落球拾取至所述测试工位的正上方一设定位置处;The picking mechanism can be movably arranged on the machine base to pick up the falling ball to a set position directly above the test station;
    防护结构,设于所述机座,所述防护结构包括可活动设置的防护罩、以及驱动所述防护罩活动的驱动装置,所述防护罩具有活动至所述测试工位的上方以罩盖所述测试工位的罩盖位置、以及活动至所述测试工位的旁侧以为所述测试工位让位的让位位置;以及,The protective structure is arranged on the machine base, and the protective structure includes a protective cover that can be movably arranged, and a driving device for driving the protective cover to move, and the protective cover is movable above the test station to cover The cover position of the test station, and the position that moves to the side of the test station to make way for the test station; and,
    控制器,电性连接所述驱动装置,用以控制所述驱动装置工作。The controller is electrically connected to the driving device for controlling the operation of the driving device.
  2. 如权利要求1所述的落球试验机,其特征在于,所述防护罩包括分设于所述测试工位相对两旁侧的两个防护板;4. The falling ball testing machine according to claim 1, wherein the protective cover comprises two protective plates arranged on opposite sides of the test station;
    所述两个防护板活动设于所述测试工位的上方,且被所述驱动装置驱动而具有相互靠近和相互远离的活动行程,在相互靠近时,所述防护罩处于所述罩盖位置,在相互远离时,所述防护罩处于所述让位位置。The two protective plates are movably arranged above the test station, and are driven by the driving device to have movable strokes that are close to and away from each other. When they are close to each other, the protective cover is in the cover position , When moving away from each other, the protective cover is in the retreat position.
  3. 如权利要求1所述的落球试验机,其特征在于,所述落球试验机还包括移载机构,用以将所述落球移送至所述拾取机构的取料工位,以及用以将所述待测产品移送至所述测试工位。The falling ball testing machine according to claim 1, wherein the falling ball testing machine further comprises a transfer mechanism for transferring the falling ball to the picking station of the picking mechanism, and for transferring the The product to be tested is transferred to the testing station.
  4. 如权利要求3所述的落球试验机,其特征在于,所述取料工位与所述测试工位相重合设置;The falling ball testing machine according to claim 3, wherein the reclaiming station and the testing station are arranged to coincide with each other;
    所述移载机构包括:The transfer mechanism includes:
    载物板,用以供所述落球及所述待测产品放置,所述载物板在靠近和远离所述测试工位的移载方向上可活动设置于所述机座;以及,An object carrier board for placing the falling ball and the product to be tested, the object carrier board can be movably set on the machine base in the transfer direction close to and away from the test station; and,
    第一驱动器,设于所述机座,且驱动连接所述载物板。The first driver is arranged on the machine base and is drivingly connected to the carrier board.
  5. 如权利要求4所述的落球试验机,其特征在于,所述载物板限定出用 以置放所述落球的第一固定位、以及用以固定所述待测产品的第二固定位;The falling ball testing machine according to claim 4, wherein the carrier plate defines a first fixing position for placing the falling ball and a second fixing position for fixing the product to be tested;
    所述第一固定位及所述第二固定位沿所述移载方向间隔布设。The first fixed position and the second fixed position are arranged at intervals along the transfer direction.
  6. 如权利要求5所述的落球试验机,其特征在于,所述载物板设有用以卡持限位所述落球的第一限位槽,所述第一限位槽限定出所述第一固定位;和/或,The falling ball testing machine of claim 5, wherein the carrier plate is provided with a first limiting slot for retaining and limiting the falling ball, and the first limiting slot defines the first limiting slot. Fixed position; and/or,
    所述载物板设有用以卡持固定所述待测产品的第二限位槽,所述第二限位槽限定出所述第二固定位。The carrier board is provided with a second limiting slot for clamping and fixing the product to be tested, and the second limiting slot defines the second fixing position.
  7. 如权利要求6所述的落球试验机,其特征在于,所述第一限位槽的周缘在靠近所述第一限位槽的方向上呈逐渐朝下倾斜设置;和/或,The falling ball testing machine according to claim 6, wherein the peripheral edge of the first limiting groove is gradually inclined downward in a direction close to the first limiting groove; and/or,
    所述第一限位槽对应所述第二固定位的相对两侧设有至少两个。At least two of the first limiting grooves are provided on opposite sides corresponding to the second fixing position.
  8. 如权利要求4所述的落球试验机,其特征在于,所述移载机构还包括围设于所述载物板周侧的限位板。4. The falling ball testing machine according to claim 4, wherein the transfer mechanism further comprises a limit plate arranged on a peripheral side of the carrier plate.
  9. 如权利要求4至8任意一项所述的落球试验机,其特征在于,所述落球试验机还包括第一感应器,所述第一感应器设于所述机座,且在所述落球置于所述第一固定位且所述待测产品置于所述第二固定位时被触发;The falling ball testing machine according to any one of claims 4 to 8, wherein the falling ball testing machine further comprises a first sensor, and the first sensor is arranged on the base and is positioned on the falling ball. It is triggered when it is placed in the first fixed position and the product to be tested is placed in the second fixed position;
    所述控制器电性连接所述第一感应器及所述第一驱动器,以在接收到所述第二感应器触发的感应信号时,控制所述第一驱动器工作。The controller is electrically connected to the first sensor and the first driver, so as to control the operation of the first driver when receiving a sensing signal triggered by the second sensor.
  10. 如权利要求1至8任意一项所述的落球试验机,其特征在于,所述落球试验机还包括设于所述落球的下落及上升行程中的预设位置处的第二感应器,所述预设位置靠近所述测试工位设置,所述第二感应器用以在所述落球下落至所述预设位置时被触发;The falling ball testing machine according to any one of claims 1 to 8, wherein the falling ball testing machine further comprises a second sensor arranged at a predetermined position in the falling and rising strokes of the falling ball, so The preset position is set close to the test station, and the second sensor is used to be triggered when the falling ball falls to the preset position;
    所述控制器电性连接所述第二感应器及所述驱动装置,以在接收到所述第二感应器触发的感应信号时,控制所述驱动装置工作。The controller is electrically connected to the second sensor and the driving device, so as to control the operation of the driving device when receiving a sensing signal triggered by the second sensor.
  11. 如权利要求4至8任意一项所述的落球试验机,其特征在于,所述 拾取机构包括:The falling ball testing machine according to any one of claims 4 to 8, wherein the picking mechanism comprises:
    拾取部,沿上下方向可活动设置于所述机座,且能够拾取及释放所述落球设置;The picking part is movably arranged on the machine base along the up and down direction, and can pick up and release the falling ball setting;
    第二驱动器,用以驱动所述拾取部拾取及释放所述落球;以及,A second driver for driving the pickup part to pick up and release the falling ball; and,
    第三驱动器,用于驱动所述拾取部沿上下方向活动。The third driver is used to drive the pickup part to move up and down.
PCT/CN2020/103641 2020-06-15 2020-07-23 Falling ball testing machine WO2021253568A1 (en)

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