WO2021253357A1 - 电池模组和电池组 - Google Patents

电池模组和电池组 Download PDF

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Publication number
WO2021253357A1
WO2021253357A1 PCT/CN2020/096893 CN2020096893W WO2021253357A1 WO 2021253357 A1 WO2021253357 A1 WO 2021253357A1 CN 2020096893 W CN2020096893 W CN 2020096893W WO 2021253357 A1 WO2021253357 A1 WO 2021253357A1
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WO
WIPO (PCT)
Prior art keywords
side plate
battery
battery module
groove
battery cell
Prior art date
Application number
PCT/CN2020/096893
Other languages
English (en)
French (fr)
Inventor
张熊
曾朝勇
王铁丰
Original Assignee
东莞新能安科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞新能安科技有限公司 filed Critical 东莞新能安科技有限公司
Priority to CN202080021258.3A priority Critical patent/CN113597707B/zh
Priority to PCT/CN2020/096893 priority patent/WO2021253357A1/zh
Publication of WO2021253357A1 publication Critical patent/WO2021253357A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4207Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/258Modular batteries; Casings provided with means for assembling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This application relates to the field of batteries, and in particular to a battery module and a battery pack having the battery module.
  • the existing battery module grouping method is a bracket grouping method, and each battery cell is separately arranged in a battery cell support, and multiple battery cells are installed together to form a battery module by connecting each battery support.
  • the existing battery module grouping method is a bracket grouping method, and each battery cell is separately arranged in a battery cell support, and multiple battery cells are installed together to form a battery module by connecting each battery support.
  • there is a gap between the connection of each battery cell bracket which is likely to cause errors to accumulate during the assembly process, which makes the overall size error of the battery module relatively large, and the structural cost of the battery is relatively high.
  • the present application provides a battery module that eliminates the battery cell bracket and has a small assembly error, and further provides a battery pack with the battery module.
  • An embodiment of the present application provides a battery module including a battery assembly, the battery assembly includes a plurality of battery cells, and the plurality of battery cells are arranged in a stack.
  • the battery module includes a first side plate and a second side plate, and the first side plate and the second side plate are respectively disposed on two sides of the battery cell assembly.
  • the first side plate is provided with a first groove for accommodating one or more battery cell units
  • the second side plate is provided with a second groove for accommodating one or more battery cells.
  • the groove and the second groove are provided with adhesive members for fixing one or more cell units to the first side plate and the second side plate.
  • one side of the battery cell unit is received in the first groove, and the opposite side of the battery cell unit is received in the second groove.
  • the shapes of the first groove and the second groove match the shape of the side surface of the cell unit.
  • first side plate and the second side plate are respectively disposed on two opposite sides of the battery core assembly.
  • the battery module further includes a collection device and a battery management system.
  • the battery management system is located on the first end surface of the battery cell assembly, The battery management system is connected to the tabs of the plurality of battery cell units through the collection device.
  • the battery module includes a first fixing member, and along the stacking direction of the plurality of battery cell units, a first fixing hole is formed on the first side plate and the second side plate, and the battery management The system is fixed to the first side plate and the second side plate through the first fixing member and the first fixing hole, respectively.
  • the battery module includes an insulating cover plate that covers a plurality of tabs of the battery cell assembly and is connected to the first side plate and the second side plate Fixed connection.
  • a first filling piece is provided between the tabs of two adjacent battery cell units, a limiting groove is provided between the first filling piece and the first side plate, a limiting portion is provided on the insulating cover plate, and The limiting part is arranged in the limiting slot.
  • the battery cell assembly includes a plurality of tabs
  • the battery module further includes a conductive member
  • the conductive member is electrically connected to the plurality of tabs
  • the first side plate is provided with The receiving groove, the conductive member is arranged in the receiving groove.
  • the battery module further includes an insulating cover plate that covers a plurality of tabs and conductive parts of the cell assembly, and is fixed to the first side plate and the second side plate connect.
  • An embodiment of the present application provides a battery pack, including a casing and the battery module described in any one of the above, and the battery module is housed in the casing.
  • the battery pack includes a first connecting member, the first connecting member is disposed between the first side plate of the battery module and the housing, and is used to fix the battery The module and the housing.
  • the battery pack includes a second connector, which is arranged between the second side plate of the battery module and the casing, and is used to fix the battery module and the casing.
  • first connecting piece and the second connecting piece are glue.
  • first connecting member and the second connecting member are foamed rubber.
  • the first side plate is provided with a first accommodating groove
  • the second side plate is provided with a second accommodating groove
  • the first connecting member is provided in the first accommodating groove
  • the second connecting member is arranged in the second receiving groove.
  • a fixing portion is provided on the inner surface of the housing, and the fixing portion is disposed in the first receiving groove.
  • the first side plate and the second side plate are fixedly arranged on both sides of the cell assembly, and the multiple cells of the cell assembly are directly stacked and arranged, eliminating the cell support structure in the prior art.
  • the assembly error and manufacturing cost of the battery module are effectively reduced.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of a battery module in an embodiment.
  • FIG. 2 is a schematic diagram of an exploded structure of the battery module shown in FIG. 1.
  • Fig. 3 is a left side view of the battery module shown in Fig. 1.
  • FIG. 4 is a cross-sectional view of the battery module shown in FIG. 3 in the direction of IV-IV.
  • Fig. 5 is a partial enlarged view of Fig. 4.
  • Fig. 6 is a schematic diagram of the structure of the first side plate in an embodiment.
  • FIG. 7 is a cross-sectional view of the battery module shown in FIG. 3 in the direction of VII-VII.
  • Fig. 8 is a schematic structural diagram of an insulating cover plate in an embodiment.
  • Fig. 9 is a bottom view of the battery module of Fig. 1.
  • FIG. 10 is a schematic diagram of a three-dimensional structure of a battery pack in an embodiment.
  • Fig. 11 is a cross-sectional view of the battery pack of Fig. 10.
  • Fig. 12 is a schematic diagram of an exploded structure of a battery pack in an embodiment.
  • the first side 101 is the first side 101
  • the first side panel 21 is the first side panel 21
  • the first containment slot 241 The first containment slot 241
  • the first fixture 41 The first fixture 41
  • the second fixture 51 The second fixture 51
  • An embodiment of the present application provides a battery module including a battery cell assembly, the battery core assembly includes a plurality of battery cell units, and the plurality of battery cell units are stacked.
  • the battery module further includes a first side plate and a second side plate. Along the direction in which the plurality of battery cell units are stacked, the first side plate and the second side plate are respectively disposed on the battery cell assembly The two sides are fixed with the plurality of battery cell units.
  • the first side plate and the second side plate are fixedly arranged on both sides of the cell assembly, and the multiple cells of the cell assembly are directly stacked and arranged, eliminating the cell support structure in the prior art.
  • the assembly error and manufacturing cost of the battery module are effectively reduced.
  • the battery module 100 includes a battery cell assembly 10, and the battery cell assembly 10 includes a plurality of stacked battery cell units 11.
  • the battery module 100 further includes a first side plate 21 and a second side plate 22.
  • the first side plate 21 and the second side plate 22 are respectively arranged On the two sides of the battery cell assembly 10 and fixed with the battery core assembly 10.
  • the first side plate 21 and the second side plate 22 are respectively disposed on two opposite sides of the battery cell assembly 10.
  • the first side The board 21 may be disposed on the side of the battery cell assembly 10, and the second side plate 22 may be disposed on the bottom of the battery cell assembly 10, and the present application is not limited thereto.
  • a first groove 211 for accommodating one or more battery cell units 11 is provided on the inner side of the first side plate 21.
  • the inner side of the second side plate 22 is provided with a second groove 221 for accommodating one or more battery cell units 11.
  • the plurality of cell units 11 correspond to the plurality of first grooves 211 or the second grooves 221 one-to-one. In other embodiments, there may be two or more The battery cell unit 11 is arranged in a groove, and the present application is not limited to this.
  • the battery cell unit 11 is partially contained in the first groove 211 and the second groove 221, which helps to reduce the difficulty of assembling the first side plate 21, the second side plate 22 and the battery cell assembly 10, and avoids The cell assembly 10 slides in the stacking direction.
  • the positions of the first groove 211 and the second groove 221 of the battery cell unit 11 are aligned.
  • the battery cell unit 11 may be a special-shaped battery cell.
  • One groove 211 and the second groove 221 are matched with the cell unit 11, and the positions of the grooves do not need to be aligned with each other.
  • One side of the battery cell unit 11 is received in the first groove 211, and the opposite side of the battery cell unit 11 is received in the second groove 221.
  • the shapes of the first groove 211 and the second groove 221 match the shape of the side surfaces of the plurality of cell units 11 to adapt to different types of cell units 11.
  • the cell unit 11 includes a tab 111, and the tab 111 is disposed between the first side plate 21 and the second side plate 22.
  • the first groove 211 and the second groove 221 are provided with an adhesive 25 for fixing the plurality of cell units 11 and the first side plate 21 and the second side plate 22 .
  • the first side plate 21 and the second side plate 22 are made of plastic materials and can be manufactured by injection molding, which is beneficial to reduce the weight of the battery module 100 and reduce short circuit problems. , While reducing manufacturing costs. It can be understood that in other embodiments, the first side plate 21 and the second side plate 22 are made of a metal material with good thermal conductivity, and the adhesive member 25 is a thermally conductive and insulating material, such as thermally conductive silicone grease, etc.
  • the material is beneficial to timely dissipate the heat generated by the battery cell assembly 10 and avoid excessively high temperature of the battery module 100.
  • the length of the first side plate 21 and the second side plate 22 can be adjusted according to the number of cell units 11. When the number of cell units 11 increases or decreases, the first side plate 21 can be realized by adjusting the mold or increasing the length of the raw material. With the increase or decrease of the length of the second side plate 22, there is no need to change other parts of the battery module 100, which facilitates the standardized production of the battery module 100, thereby reducing the manufacturing cost.
  • the amount of the adhesive 25 can be increased or decreased, so that the first side plate 21 and the second side plate 22 are suitable for the cell units 11 of different thicknesses, for example, when the cell When the thickness of the unit 11 is thinner, the amount of the adhesive 25 can be increased, and the side of the cell unit 11 is fixed to the first side plate 21 or the second side plate 22 through the adhesive 25.
  • the outer side of the first side plate 21 is provided with a first receiving groove 241
  • the outer side of the second side plate 22 is provided with a second receiving groove 242
  • the first receiving groove 241 is provided with
  • the first connecting member 26 is provided with a second connecting member 29 in the second receiving groove 242.
  • the first connecting member 26 and the second connecting member 29 can be made of adhesive materials such as styrofoam, which are used to fix and install the battery module 100 to a designated position.
  • the number of the first receiving groove 241 and the second receiving groove 242 may be multiple, which are distributed on the outside of the first side plate 21 and the second side plate 22.
  • the battery module 100 further includes a collection device 30 and a battery management system 40.
  • the battery management system 40 is located at the first part of the battery cell assembly 10.
  • the battery management system 40 is connected to the tabs 111 of the plurality of battery cell units 11 through the collection device 30.
  • the collecting device 30 is arranged on the top of the battery cell assembly 10 to connect to a plurality of tabs 111 so as to collect information such as voltage, current, and temperature of the battery cell assembly 10.
  • the collecting device 30 includes a flexible circuit board 31 and a plurality of collecting parts 32 connected to the flexible circuit board 31.
  • the width direction of the battery module 100 the direction indicated by the arrow A in FIG.
  • a plurality of collecting elements 32 are distributed on both sides of the flexible circuit board 31, and the plurality of collecting elements 32 are respectively connected to a plurality of tabs 111,
  • One end of the flexible circuit board 31 is connected to the battery management system 40 to transmit the collected information to the battery management system 40.
  • the flexible circuit board 31 can also be provided with components such as temperature sensors to detect various parameters of the battery cell assembly 10.
  • the battery module 100 further includes a first fixing member 41, and along the stacking direction of the battery cell unit 11, the first side plate 21 And the second side plate 22 is provided with a first fixing hole 27, the first fixing member 41 penetrates the circuit board of the battery management system 40 and is mounted to the first fixing hole 27, the battery management system 40 The first fixing member 41 and the first fixing hole 27 are fixedly connected to the first side plate 21 and the second side plate 22.
  • the battery management system 40 may also be disposed on the top end of the battery cell assembly 10, and the first fixing hole 27 is also opened in the first side plate 21 and the second side plate 22 The top end of the battery management system 40 is fixedly installed to the top end of the battery cell assembly 10 in cooperation with the first fixing member 41.
  • a first filler 12 is provided between the tabs of any two adjacent cell units 11 for fixing the tabs 111. Specifically, along the length direction of the battery cell unit 11 (the direction indicated by arrow B in FIG. 2), the first filler 12 is located at the top of the battery cell assembly 10, and is located at two adjacent tabs 111 In order to fill the gap between the tabs 111 to avoid displacement, shaking, and deformation of the tabs 111.
  • a second filler 13 is provided between any two adjacent cell units 11 to absorb the expansion volume of the cell unit 11.
  • the second filler 13 can also be used to fill the cell The assembling gap between the cells 11 prevents the battery cells 11 from colliding with each other and being damaged in a vibrating environment.
  • a spacer may be further provided for two adjacent cell units 11 to isolate the temperature between the cell units 11.
  • the second filler 13 can also be used as a spacer, which can not only absorb the expansion volume of the cell unit 11, but also isolate the temperature.
  • the battery module 100 further includes an insulating cover plate 50, the insulating cover plate 50 is disposed on the top of the battery cell assembly 10, covering the battery
  • the multiple tabs 111 of the core assembly 10 are fixedly connected to the first side plate 21 and the second side plate 22.
  • the top ends of the first side plate 21 and the second side plate 22 are provided with a second fixing hole 28, and the second fixing member 51 passes through the insulating cover plate 50 and is installed to the first side plate.
  • the insulating cover plate 50 is fixedly connected to the first side plate 21 and the second side plate 22 through a second fixing member 51.
  • a limiting portion 52 is provided on the insulating cover plate 50, and the limiting portion 52 protrudes from the outer surface of the insulating cover plate 50 toward the cell assembly 10.
  • a limiting groove 15 is provided between the second filler 13 and the first side plate 21 and the second side plate 22, and the limiting portion 52 is disposed in the limiting groove 15. The two limiting portions 52 respectively hold the two sides of the second filling member 13 that are not in contact with the tab 111 to fix the second filling member 13 and prevent it from shifting or falling off.
  • the battery module further includes a conductive member 60, and the insulating cover plate 50 also covers the conductive member 60.
  • the conductive member 60 is electrically connected to the plurality of tabs 111.
  • the first side plate 21 and the second side plate 22 are provided with a receiving groove 23, and the conductive member 60 is disposed in the receiving groove 23.
  • the conductive member 60 may be a conductive element such as a conductive wire harness, a copper bar, or an aluminum bar.
  • the conductive member 60 includes a first conductive member 61 and a second conductive member 62, and the first conductive member 61 is connected to the total positive output end of the cell assembly 10 and fixed to the first conductive member.
  • the side plate 21, the second conductive member 62 is connected to the total negative output end of the cell assembly 10 and fixed to the second side plate 22, so that the positive and negative poles of the cell assembly 10 are led out, and the battery module 100 can be connected to an external power source or an electrical device through the conductive member 60.
  • the battery module 100 may include a third fixing member 63 for fixing the conductive member 60 to the first side plate 21 and/or the second side plate 22.
  • the conductive member 60 is a conductive wire harness
  • the third fixing member 63 is a cable tie
  • a plurality of cable ties are sleeved on the wire harness to tie the conductive wire harness to the first side plate 21 And/or the second side plate 22.
  • a plurality of receiving portions 53 are provided on the insulating cover 50.
  • the receiving portion 53 corresponds to the third fixing member 63 one-to-one, and the third fixing member 63 is partially disposed in the receiving portion 53 to prevent the insulating cover 50 from pressing the conductive member 60.
  • a third filler 14 is further provided at the bottom of the battery cell assembly 10, and the third filler 14 may be made of foam or epoxy resin for protection The battery assembly 10.
  • an embodiment of the present application further provides a battery pack 200
  • the battery pack 200 includes a casing 201 and a battery module 100 in any one of the above-mentioned embodiments or a combination of embodiments, the battery module 100 It is housed in the casing 201.
  • the first connecting member 26 is disposed between the outer surface of the first side plate 21 of the battery module 100 and the casing 201 for fixing the battery module 100 and the casing 201.
  • the second connecting member 29 is disposed between the second side plate 22 of the battery module 100 and the casing 201 for fixing the battery module 100 and the casing 201.
  • a plurality of fixing portions 202 are provided on the inner surface of the housing 201, and the fixing portions 202 are roughly in the shape of a clip and can be integrally formed with the housing 201.
  • the fixing portion 202 corresponds to the first accommodating groove 241 and the second accommodating groove 242. When the battery module 100 is mounted to the housing 201, the fixing portion 202 is disposed in the first housing 201.
  • the receiving groove 241 and the second receiving groove 242 are then respectively filled with the first connecting member 26 and the second connecting member 29 in the first receiving groove 241 and the second receiving groove 242.
  • the first connecting member 26 and the second connecting member 29 are preferably foamed rubber, and the fixing portion 202 is used to limit the foaming area of the first connecting member 26 and the second connecting member 29.
  • the first connecting member 26 and the second connecting member 29 may also be glue.
  • the housing 201 is a hollow structure with open ends
  • the battery pack 200 further includes a first cover 203 and a second cover 204, which are respectively disposed in the housing
  • the two open ends of the body 201 are used to seal the housing 201.
  • the first cover 203 is also provided with a conductive component 205, which is electrically connected to the battery module 100. External electrical equipment or power sources can be electrically connected to the battery module 100 through the conductive component 205.
  • grooves for accommodating the cell units 11 are provided inside the first side plate 21 and the second side plate 22, so that a plurality of stacked cell units 11 can be directly removed from the first side plate. 21 and the second side plate 22 are fixed, eliminating the cell support structure in the prior art, and effectively reducing the assembly error and manufacturing cost of the battery module.
  • the lengths of the first side plate 21 and the second side plate 22 can be adjusted according to the number of battery cells 11, which facilitates the standardized production of the battery module 100 and further reduces the manufacturing cost of the battery module.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本申请提供了一种电池模组,包括电芯组件,所述电芯组件包括多个堆叠设置的电芯单元。所述电池模组包括第一侧板和第二侧板,所述第一侧板和所述第二侧板分别设置于电芯组件的两个侧边。第一侧板设有用于收容一个或多个电芯单元的第一凹槽,第二侧板设有用于收容一个或多个电芯单元的第二凹槽,第一凹槽和第二凹槽内设有粘接件,用于固定一个或多个电芯单元与所述第一侧板和所述第二侧板。上述电池模组通过将第一侧板和第二侧板固定设置于电芯组件的两侧,并且电芯组件的多个电芯直接堆叠设置,取消了现有技术中的电芯支架结构,有效降低了电池模组的装配误差和制造成本。本申请还提供一种具有上述电池模组的电池组。

Description

电池模组和电池组 技术领域
本申请涉及电池领域,尤其涉及一种电池模组和具有该电池模组的电池组。
背景技术
在电动汽车电池、电动摩托车电池以及储能电池中,电池系统大致都分为电池模组、采集系统、通讯控制系统以及电池壳体四个部分。现有的电池模组的成组方式为支架成组方式,每个电芯单独设置在一个电芯支架中,通过连接各个电芯支架使多个电芯安装在一起形成电池模组。然而各个电芯支架的连接是有间隙的,装配过程中容易导致误差累积,使得电池模组的整体尺寸误差偏大,并且电池的结构成本较高。
发明内容
鉴于上述状况,本申请提供一种取消电芯支架,装配误差小的电池模组,并且进一步提供一种具有该电池模组的电池组。
本申请的实施例提供一种电池模组,包括电芯组件,所述电池组件包括多个电芯单元,所述多个电芯单元堆叠设置。所述电池模组包括第一侧板和第二侧板,所述第一侧板和所述第二侧板分别设置于所述电芯组件的两个侧边。所述第一侧板设有用于收容一个或多个电芯单元的第一凹槽,所述第二侧板设有用于收容一个或多个电芯单元的第二凹槽,所述第一凹槽和所述第二凹槽内设有粘接件,用于固定一个或多个电芯单元与所述第一侧板和所述第二侧板。
在一可选实施例中,电芯单元的一侧收容于所述第一凹槽,所 述电芯单元相对的另一侧收容于所述第二凹槽。
进一步地,所述第一凹槽和所述第二凹槽的形状与所述电芯单元的侧面形状匹配。
在一可选实施例中,所述第一侧板和所述第二侧板分别设置于所述电芯组件相对的两个侧边。
在一可选实施例中,所述电池模组进一步包括采集装置和电池管理系统,沿所述多个电芯单元的堆叠方向,所述电池管理系统位于所述电芯组件的第一端面,所述电池管理系统通过所述采集装置连接所述多个电芯单元的极耳。
进一步地,所述电池模组包括第一固定件,沿所述多个电芯单元的堆叠方向,所述第一侧板和所述第二侧板上开设第一固定孔,所述电池管理系统通过所述第一固定件和所述第一固定孔分别与所述第一侧板和所述第二侧板固定。
在一可选实施例中,所述电池模组包括绝缘盖板,所述绝缘盖板覆盖所述电芯组件的多个极耳,并与所述第一侧板和所述第二侧板固定连接。
进一步地,相邻两个电芯单元的极耳之间设第一填充件,第一填充件和第一侧板之间设有限位槽,所述绝缘盖板上设置限位部,所述限位部设于所述限位槽。
在一可选实施例中,所述电芯组件包括多个极耳,所述电池模组进一步包括导电件,所述导电件电连接所述多个极耳,所述第一侧板设置有收容槽,所述导电件设于所述收容槽。
进一步地,所述电池模组进一步包括绝缘盖板,所述绝缘盖板覆盖所述电芯组件的多个极耳和导电件,并与所述第一侧板和所述第二侧板固定连接。
本申请的实施例提供一种电池组,包括壳体和上述任一项所述的电池模组,所述电池模组收容在所述壳体内。
在一可选实施例中,所述电池组包括第一连接件,所述第一连接件设置在所述电池模组的第一侧板与所述壳体之间,用于固定所述电池模组和所述壳体。所述电池组包括第二连接件,所述第二连接件设置在所述电池模组的第二侧板与所述壳体之间,用于固定电池模组和壳体。
进一步地,所述第一连接件和所述第二连接件为胶水。
在一可选实施例中,所述第一连接件和所述第二连接件为发泡胶。
在一可选实施例中,所述第一侧板设有第一收容槽,所述第二侧板设有第二收容槽,所述第一连接件设于所述第一收容槽内,所述第二连接件设于所述第二收容槽。
在一可选实施例中,所述壳体的内表面设有固定部,所述固定部设置于所述第一收容槽。
上述电池模组通过将第一侧板和第二侧板固定设置于电芯组件的两侧,并且电芯组件的多个电芯直接堆叠设置,取消了现有技术中的电芯支架结构,有效降低了电池模组的装配误差和制造成本。
附图说明
图1为电池模组在一实施例中的立体结构示意图。
图2为图1所示电池模组的分解结构示意图。
图3为图1所示电池模组的左侧视图。
图4为图3所示电池模组在IV-IV方向的剖面视图。
图5为图4的局部放大图。
图6为第一侧板在一实施例中的结构示意图。
图7为图3所示电池模组在VII-VII方向的剖面视图。
图8为绝缘盖板在一实施例中的结构示意图。
图9为图1所述电池模组的仰视图。
图10为电池组在一实施例中的立体结构示意图。
图11为图10所述电池组的剖面视图。
图12为电池组在一实施例中的分解结构示意图。
主要元件符号说明:
电池模组                  100
电芯组件                  10
第一端面                  101
电芯单元                  11
极耳                      111
第一填充件                12
第二填充件                13
第三填充件                14
限位槽                    15
第一侧板                  21
第一凹槽                  211
第二侧板                  22
第二凹槽                  221
收容槽                    23
第一收容槽                241
第二收容槽                242
粘接件                    25
第一连接件                26
第一固定孔                27
第二固定孔                28
第二连接件                29
采集装置                  30
柔性电路板                31
采集件                    32
电池管理系统              40
第一固定件                41
绝缘盖板                  50
第二固定件                51
限位部                    52
收容部                    53
导电件                    60
第一导电件                61
第二导电件                62
第三固定件                63
电池组                    200
壳体                      201
固定部                    202
第一盖体                  203
第二盖体                  204
导电组件                  205
具体实施方式:
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。当一个元件被认为是“设置于”另一个元件, 它可以是直接设置在另一个元件上或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。
本申请实施例提供了一种电池模组,包括电芯组件,所述电芯组件包括多个电芯单元,所述多个电芯单元堆叠设置。所述电池模组进一步包括第一侧板和第二侧板,沿所述多个电芯单元堆叠的方向,所述第一侧板和所述第二侧板分别设置于所述电芯组件的两个侧边并与所述多个电芯单元固定。
上述电池模组通过将第一侧板和第二侧板固定设置于电芯组件的两侧,并且电芯组件的多个电芯直接堆叠设置,取消了现有技术中的电芯支架结构,有效降低了电池模组的装配误差和制造成本。
本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施方式及实施方式中的特征可以相互组合。
请参阅图1和图2,电池模组100包括电芯组件10,所述电芯组件10包括多个堆叠设置的电芯单元11。所述电池模组100进一步包括第一侧板21和第二侧板22,沿所述多个电芯单元11堆叠的方向,所述第一侧板21和所述第二侧板22分别设置于所述电芯组件10的两个侧边并与所述电芯组件10固定。在本申请的实施例中,所述第一侧板21和所述第二侧板22分别设置于所述电芯组件10相对的两个侧边,在其他实施例中,所述第一侧板21可以设置于所述电芯组件10的侧边,所述第二侧板22可以设置于所述电芯组件10的底部,本申请不限定于此。
请继续参阅图3、图4和图5,在本申请的其中一个实施例中,所述第一侧板21的内侧设置收容一个或多个电芯单元11的第一凹槽211,所述第二侧板22的内侧设置收容一个或多个电芯单元11的第二凹槽221。在本申请的实施例中,所述多个电芯单元11与所述多个第一凹槽211或所述第二凹槽221一一对应,在其他实施例中,可以两个或多个电芯单元11设置在一个凹槽内,本申请不限定于此。所述电芯单元11部分收容在所述第一凹槽211和所述第二凹槽221内,有利于降低第一侧板21、第二侧板22和电芯组件10的装配难度,避免电芯组件10沿堆叠方向滑动。在本申请的实施例中,所述电芯单元11第一凹槽211与第二凹槽221的位置对齐,在其他实施例中,所述电芯单元11可以是异形电芯,所述第一凹槽211与所述第二凹槽221与所述电芯单元11匹配即可,凹槽的位置无须相互对齐。电芯单元11的一侧收容于所述第一凹槽211,所述电芯单元11相对的另一侧收容于所述第二凹槽221。所述第一凹槽211和所述第二凹槽221的形状与所述多个电芯单元11的侧面形状匹配,以适配不同类型的电芯单元11。所述电芯单元11包括极耳111,所述极耳111设置于所述第一侧板21和所述第二侧板22之间。
所述第一凹槽211和所述第二凹槽221内设有粘接件25,用于固定所述多个电芯单元11与所述第一侧板21和所述第二侧板22。在本申请的实施例中,所述第一侧板21和所述第二侧板22由塑料材料制成,可以通过注塑成型的方式制造,有利于降低电池模组100的重量,减少短路问题,同时降低制造成本。可以理解,在其他实施例中,所述第一侧板21和所述第二侧板22由导热性良好的金属材料制成,所述粘接件25为导热绝缘材料,例如导热硅脂等材料,有利于及时导出电芯组件10产生的热量,避免电池模组100的温度过高。第一侧板21和第二侧板22的长度可以根据电芯单元11的数量调整,当电芯单元11的数量增多或减少时,可以通过调整模具或 增加原材料长度来实现第一侧板21和第二侧板22的长度的增加或减少,无需改变电池模组100的其他零部件,有利于电池模组100的标准化生产,从而降低制造成本。当电芯单元11的厚度发生变化时,可以通过增加或减少粘接件25的用量,使得第一侧板21和第二侧板22适用于不同厚度的电芯单元11,比如,当电芯单元11的厚度的更薄时,可以通过增加粘接件25的用量,电芯单元11侧边通过粘接件25与第一侧板21或第二侧板22固定。
请进一步参阅图7,所述第一侧板21的外侧设有第一收容槽241,所述第二侧板22的外侧设有第二收容槽242,所述第一收容槽241内设有第一连接件26,所述第二收容槽242内设有第二连接件29。所述第一连接件26和所述第二连接件29可以是发泡胶等具有粘性的材料,用于固定安装电池模组100至指定位置。所述第一收容槽241和所述第二收容槽242的数量可以为多个,分布于所述第一侧板21和所述第二侧板22的外侧。
请再次参阅图2,所述电池模组100进一步包括采集装置30和电池管理系统40,沿所述电芯单元11的堆叠方向,所述电池管理系统40位于所述电芯组件10的第一端面101,所述电池管理系统40通过所述采集装置30连接所述多个电芯单元11的极耳111。在本申请的实施例中,所述采集装置30设置于所述电芯组件10的顶端以连接多个极耳111,以便采集电芯组件10的电压、电流、温度等信息。所述采集装置30包括柔性电路板31和多个连接所述柔性电路板31的采集件32。沿所述电池模组100的宽度方向(图1中箭头A指示方向),多个采集件32分布于所述柔性电路板31的两侧,多个采集件32分别连接多个极耳111,所述柔性电路板31的一端连接所述电池管理系统40,以将采集到的信息传输至所述电池管理系统40。所述柔性电路板31上还可以设置温度传感器等元器件,以便检测电芯组件10的各种参数。请参阅图2和图6,在本申 请的其中一个实施例中,所述电池模组100进一步包括第一固定件41,沿所述电芯单元11的堆叠方向,所述第一侧板21和所述第二侧板22上开设第一固定孔27,所述第一固定件41贯穿所述电池管理系统40的电路板并安装至所述第一固定孔27,所述电池管理系统40通过所述第一固定件41和所述第一固定孔27与所述第一侧板21和所述第二侧板22固定连接。在其他实施例中,所述电池管理系统40还可以设置于所述电芯组件10的顶端,所述第一固定孔27也开设在所述第一侧板21和所述第二侧板22的顶端,以配合所述第一固定件41将所述电池管理系统40固定安装至所述电芯组件10的顶端。
进一步地,任意相邻两个电芯单元11的极耳之间设第一填充件12,用于固定所述极耳111。具体地,沿所述电芯单元11的长度方向(图2中箭头B指示的方向),所述第一填充件12位于所述电芯组件10的顶端,并且位于相邻两个极耳111之间,以填充极耳111之间的间隙,避免极耳111发生位移、晃动、变形等情况。
进一步地,任意相邻两个电芯单元11之间设第二填充件13,用于吸收电芯单元11的膨胀体积,在其他实施例中,第二填充件13还可以用于填充电芯单元11之间的装配间隙,避免电芯单元11在振动环境下发生相互撞击而损坏。在一可选实施例中,相邻两个电芯单元11还可以设置一隔离件,用于隔离电芯单元11之间的温度。在另一实施例中,所述第二填充件13也可以用作隔离件,既可以吸收电芯单元11的膨胀体积,又可以隔离温度。
请参阅图7和图8,在一可选实施例中,所述电池模组100进一步包括绝缘盖板50,所述绝缘盖板50设置于所述电芯组件10的顶端,覆盖所述电芯组件10的多个极耳111,并与所述第一侧板21和所述第二侧板22固定连接。请再次参阅图6,所述第一侧板21和所述第二侧板22的顶端设有第二固定孔28,第二固定件51穿过 所述绝缘盖板50并安装至所述第二固定孔28内,所述绝缘盖板50通过第二固定件51与所述第一侧板21和所述第二侧板22固定连接。
进一步地,所述绝缘盖板50上设置限位部52,所述限位部52从所述绝缘盖板50外表面朝向所述电芯组件10凸伸。所述第二填充件13和第一侧板21、第二侧板22之间设置有限位槽15,所述限位部52设置于所述限位槽15。两个所述限位部52分别抵持所述第二填充件13未接触所述极耳111的两侧,以固定所述第二填充件13,避免其发生位移或脱落。
请参阅图2、图3和图7,所述电池模组进一步包括导电件60,所述绝缘盖板50也覆盖所述导电件60。所述导电件60电连接所述多个极耳111。所述第一侧板21和所述第二侧板22上设置有收容槽23,所述导电件60设置于所述收容槽23内。所述导电件60可以是导电线束、铜排、铝排等导电元件。在本申请的实施例中,所述导电件60包括第一导电件61和第二导电件62,所述第一导电件61连接电芯组件10的总正极输出端并固定于所述第一侧板21,所述第二导电件62连接电芯组件10的总负极输出端并固定于所述第二侧板22,从而使电芯组件10的正负极被引出,所述电池模组100可以通过导电件60连接外部电源或用电装置。
所述电池模组100可以包括第三固定件63,用于将所述导电件60固定至所述第一侧板21和/或所述第二侧板22。在本申请的实施例中,所述导电件60为导电线束,所述第三固定件63为扎带,多根扎带套设于线束上,将导电线束绑至所述第一侧板21和/或所述第二侧板22。请继续参阅图8,所述绝缘盖板50上设置多个收容部53。所述收容部53与所述第三固定件63一一对应,所述第三固定件63部分设置在所述收容部53内,防止绝缘盖板50压迫导电件60。
请参阅图9,在一可选实施例中,所述电芯组件10底部还设置有第三填充件14,所述第三填充件14可以是泡棉或环氧树脂等材料,用于保护所述电芯组件10。
请参阅图10,本申请的实施例还提供一种电池组200,所述电池组200包括壳体201和上述任一实施例或实施例组合中的电池模组100,所述电池模组100收容在所述壳体201内。
请参阅图11,第一连接件26设置在所述电池模组100的第一侧板21的外表面与所述壳体201之间,用于固定电池模组100和壳体201。第二连接件29设置在所述电池模组100的第二侧板22与所述壳体201之间,用于固定电池模组100和壳体201。在一可选实施例中,所述壳体201的内表面设置多个固定部202,所述固定部202大致呈抓夹型,可以与所述壳体201一体成型。所述固定部202与所述第一收容槽241和所述第二收容槽242对应,当所述电池模组100安装至所述壳体201时,所述固定部202设置于所述第一收容槽241和第二收容槽242,随后分别在所述第一收容槽241和第二收容槽242内填充第一连接件26和第二连接件29。所述第一连接件26和第二连接件29优选为发泡胶,所述固定部202用于限制所述第一连接件26、第二连接件29的发泡区域。在其他实施例中,所述第一连接件26和第二连接件29还可以为胶水。
请参阅图12,在另一实施例中,所述壳体201为两端开口的中空结构,所述电池组200还包括第一盖体203和第二盖体204,分别设置于所述壳体201的两个开口端,用于密封所述壳体201。所述第一盖体203上还设有导电组件205,电连接所述电池模组100。外部用电设备或电源可以通过所述导电组件205电连接所述电池模组100。
上述实施例中的电池模组100通过在第一侧板21和第二侧板22内侧设置收容电芯单元11的凹槽,使得多个堆叠设置的电芯单 元11可以直接由第一侧板21和第二侧板22固定,取消了现有技术中的电芯支架结构,有效降低了电池模组的装配误差和制造成本。另外,第一侧板21和第二侧板22的长度可以根据电芯单元11的数量调整,有利于电池模组100的标准化生产,进一步降低电池模组的制造成本。
以上实施方式仅用以说明本申请的技术方案而非限制,尽管参照以上较佳实施方式对本申请进行了详细说明,本领域的普通技术人员应当理解,可以对本申请的技术方案进行修改或等同替换都不应脱离本申请技术方案的精神和范围。

Claims (15)

  1. 一种电池模组,包括:
    电芯组件,包括多个电芯单元,所述多个电芯单元堆叠设置;
    其特征在于,所述电池模组包括第一侧板和第二侧板,所述第一侧板和所述第二侧板分别设置于所述电芯组件的两个侧边;
    所述第一侧板设有用于收容一个或多个电芯单元的第一凹槽,所述第二侧板设有用于收容一个或多个电芯单元的第二凹槽,所述第一凹槽和所述第二凹槽内设有粘接件,用于固定一个或多个电芯单元与所述第一侧板和所述第二侧板。
  2. 如权利要求1所述的电池模组,其特征在于,所述电芯单元的一侧收容于所述第一凹槽,所述电芯单元相对的另一侧收容于所述第二凹槽。
  3. 如权利要求2所述的电池模组,其特征在于,所述第一凹槽和所述第二凹槽的形状与所述电芯单元的侧面形状匹配。
  4. 如权利要求2所述的电池模组,其特征在于,所述第一侧板和所述第二侧板分别设置于所述电芯组件相对的两个侧边。
  5. 如权利要求1所述的电池模组,其特征在于,所述电池模组进一步包括采集装置和电池管理系统,沿所述多个电芯单元的堆叠方向,所述电池管理系统设于所述电芯组件的第一端面,所述电池管理系统通过所述采集装置连接所述多个电芯单元的极耳。
  6. 如权利要求5所述的电池模组,其特征在于,所述电池模组包括第一固定件,沿所述多个电芯单元的堆叠方向,所述第一侧板和所述第二侧板上设第一固定孔,所述电池管理系统通过所述第一固定件和所述第一固定孔分别与所述第一侧板和所述第二侧板固定。
  7. 如权利要求1所述的电池模组,其特征在于,所述电池模组包括绝缘盖板,所述绝缘盖板覆盖所述电芯组件的多个极耳,并与所述第一侧板和所述第二侧板固定连接。
  8. 如权利要求7所述的电池模组,其特征在于,相邻两个电芯单元的极耳之间设第一填充件,第一填充件和第一侧板之间设有限位槽,所述绝缘盖板上设置限位部,所述限位部设于所述限位槽。
  9. 如权利要求1所述的电池模组,其特征在于,所述电芯组件包括多个极耳,所述电池模组进一步包括导电件,所述导电件电连接所述多个极耳,所述第一侧板设有收容槽,所述导电件设于所述收容槽。
  10. 如权利要求9所述的电池模组,其特征在于,所述电池模组进一步包括绝缘盖板,所述绝缘盖板覆盖所述电芯组件的多个极耳和导电件,并与所述第一侧板和所述第二侧板固定连接。
  11. 一种电池组,包括壳体和电池模组,其特征在于,所述电池模组为权利要求1-10任一项所述的电池模组,所述电池模组收容在所述壳体内。
  12. 如权利要求11所述的电池组,其特征在于,所述电池组包括第一连接件,所述第一连接件设置在所述电池模组的第一侧板与所述壳体之间,用于固定所述电池模组和所述壳体;
    所述电池组包括第二连接件,所述第二连接件设置在所述电池模组的第二侧板与所述壳体之间,用于固定电池模组和壳体。
  13. 如权利要求12所述的电池组,其特征在于,所述第一连接件和所述第二连接件为胶水。
  14. 如权利要求12所述的电池组,其特征在于,所述第一连接件和所述第二连接件为发泡胶。
  15. 如权利要求12-14任一项所述的电池组,其特征在于,所述第一侧板设有第一收容槽,所述第二侧板设有第二收容槽,所述第一连接件设于所述第一收容槽,所述第二连接件设于所述第二收容槽。
PCT/CN2020/096893 2020-06-18 2020-06-18 电池模组和电池组 WO2021253357A1 (zh)

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