WO2021249486A1 - Flange-less jacking pipe and casting method therefor - Google Patents

Flange-less jacking pipe and casting method therefor Download PDF

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Publication number
WO2021249486A1
WO2021249486A1 PCT/CN2021/099407 CN2021099407W WO2021249486A1 WO 2021249486 A1 WO2021249486 A1 WO 2021249486A1 CN 2021099407 W CN2021099407 W CN 2021099407W WO 2021249486 A1 WO2021249486 A1 WO 2021249486A1
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WO
WIPO (PCT)
Prior art keywords
pipe
socket
jacking
bearing member
flangeless
Prior art date
Application number
PCT/CN2021/099407
Other languages
French (fr)
Chinese (zh)
Inventor
张同波
李军
刘俊锋
徐军
田建军
张俊杰
宋佳男
岳江峰
陈建波
孟新
朱盼
张文军
未永斌
李云鹏
Original Assignee
新兴铸管股份有限公司
新兴河北工程技术有限公司
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Publication date
Priority claimed from CN202010529170.4A external-priority patent/CN111561605A/en
Priority claimed from CN202010759615.8A external-priority patent/CN111750174A/en
Application filed by 新兴铸管股份有限公司, 新兴河北工程技术有限公司 filed Critical 新兴铸管股份有限公司
Publication of WO2021249486A1 publication Critical patent/WO2021249486A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/02Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/024Laying or reclaiming pipes on land, e.g. above the ground
    • F16L1/028Laying or reclaiming pipes on land, e.g. above the ground in the ground
    • F16L1/036Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being composed of sections of short length
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket

Definitions

  • the invention relates to a pipe jacking, in particular to a flangeless pipe jacking made by centrifugal casting and a casting method thereof.
  • Ductile iron pipe jacking for trenchless is one of the existing metal pipe jacking technologies. It is a product applied to trenchless jacking construction by improving on the basis of ordinary ductile iron pipes.
  • the outer wall of the cast iron pipe is lined with a certain thickness of cement mortar, and the jacking flange and ribs are welded at the socket part to form a pushing force transmission structure that uses the socket to push the flange to push the end face of the socket, and realize the jacking construction of the pipe .
  • This type of ductile iron pipe jacking product adopts the traditional slide-in interface and rubber ring, which is reliable in sealing and simple and convenient to install.
  • the jacking flange and ribs are fixed on the ordinary ductile iron pipe body by welding, and the welding cost is higher. , The welding strength is greater.
  • the technical problem to be solved by the present invention is to provide a flangeless pipe jacking which has simple production process, low cost and can withstand large pushing force.
  • the flangeless type jacking pipe of the present invention includes a pipe body, a socket and a socket, and also includes a thrust bearing member.
  • the thrust bearing member is arranged on the ring surface perpendicular to the pipe axis at the bottom of the socket, so The thrust bearing member cooperates with the socket of the adjacent jacking pipe to transmit the pushing force between the two adjacent jacking pipes, and the jacking force member is added to the ring surface at the bottom of the socket during the centrifugal casting process or It is detachably installed on the ring surface of the bottom of the socket formed by centrifugal casting.
  • the flangeless jacking pipe of the present invention wherein for the pushing bearing member added to the socket in the centrifugal casting process, the pushing bearing member is pre-installed on the sand core required for centrifugal casting and located on the sand core and At the corresponding part of the annular surface of the bottom of the socket, the thrust bearing member is added to the annular surface of the bottom of the socket by centrifugal casting.
  • a sand core required for centrifugal casting is provided with a ring surface that can form the bottom of the socket.
  • the sand mold is formed by centrifugal casting to form the annular surface at the bottom of the socket, and then the thrust bearing member is installed on the annular surface of the socket.
  • the flangeless pipe jacking of the present invention wherein the pushing bearing member is an annular body, the inner diameter of the pushing bearing member is equal to or smaller than the inner diameter of the bare metal pipe of the jacking pipe, and the outer diameter of the pushing bearing member The inner diameter of the bare metal pipe larger than the top pipe.
  • the flangeless type jacking pipe of the present invention wherein the end surface of the pushing force-bearing member and the socket of the adjacent jacking pipe is provided with an annular groove.
  • the flangeless jacking pipe of the present invention wherein an elastic gasket or a deformable metal sheet or a deformable metal sheet and an elastic gasket are arranged between the pushing force member and the socket of the adjacent jacking pipe, and the deformable metal The sheet is located between the socket of the adjacent top pipe and the elastic gasket.
  • the flangeless jacking pipe of the present invention wherein the outer peripheral side of the pushing bearing member is in the shape of a column, a cone, an arc, a step, or any combination of a taper, an arc, and a step.
  • the flangeless jacking pipe of the present invention wherein the cross section of the pushing bearing member is L-shaped, and the stepped surface of the pushing bearing member abuts on the annular surface of the bottom of the socket and protrudes from the
  • the stepped ring body of the thrust bearing member is inserted into the tube body, and the socket of the adjacent jacking tube abuts on the end surface of the thrust bearing member close to the outer end of the socket.
  • the flangeless type jacking pipe of the present invention has a buffer pad between the jacking force member and the annular surface at the bottom of the socket.
  • the flangeless jacking pipe of the present invention wherein the pushing bearing member is formed by splicing a plurality of bearing unit members arranged in an annular array, and the adjacent bearing unit members are connected by a connecting device.
  • the invention provides a method for centrifugal casting of the flangeless pipe jacking:
  • the invention provides a method for centrifugal casting of the flangeless pipe jacking:
  • a sand core corresponding to the socket of the flangeless jacking pipe, and the sand core is provided with a sand mold that can form the annular surface at the bottom of the socket;
  • the flangeless pipe jack of the present invention has the following beneficial effects:
  • the flangeless pipe jacking of the present invention can effectively transmit the pushing force between adjacent jacking pipes through the pushing bearing member arranged on the ring surface at the bottom of the socket and perpendicular to the pipe axis.
  • the production process is simple and the cost is low.
  • the structure is stable, the strength is high, and it can withstand a large pushing force.
  • the flangeless pipe jacking of the present invention adds the thrust bearing member in the centrifugal casting link of the normal production process of the flangeless pipe jack, so that the molten iron and the thrust bearing member can be cast during the centrifugal operation.
  • the production effect of pushing bearing components can be added to the jacking pipe.
  • the process is simple, the forming rate is high, the structure is stable, the additional cost is low, and it can withstand larger pushing forces.
  • the flangeless pipe jacking of the present invention forms a ring surface in the socket that matches the thrust bearing member through the centrifugal casting link in the normal production process of the flangeless pipe jacking.
  • the thrust bearing member can make the thrust bearing member be installed in the socket more accurately, and it is not easy to cause deviations, etc., to ensure that the thrust force is transmitted more effectively, and the rear-mounted thrust bearing member is easy to disassemble.
  • the thrust bearing member By arranging the thrust bearing member as a structure formed by splicing a plurality of bearing unit pieces arranged in an annular array, the installation of the thrust bearing member is more convenient and faster.
  • the flangeless pipe jack of the present invention reduces the inner diameter of the pipe body at the socket by designing the cross section of the thrust bearing member to be L-shaped, which can effectively prevent the sockets of adjacent jacking pipes from escaping into the pipe body, ensuring The coaxiality when the two jacking pipes are connected.
  • Fig. 1 is a schematic cross-sectional view of the flangeless jack pipe of the first embodiment and the fourth embodiment of the present invention
  • FIG. 2 is a cross-sectional schematic diagram of the matching relationship between the tube mold and the sand core during the centrifugal casting process of the flangeless pipe jacking of the present invention in the first embodiment;
  • Figure 3 (a) to (h) are schematic cross-sectional views of the thrust bearing member of the flangeless pipe jack of the present invention in the first embodiment
  • FIG. 4 is a schematic cross-sectional view of the flangeless jack pipe of the second embodiment of the present invention.
  • Fig. 5 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the third embodiment
  • FIG. 6 is a schematic cross-sectional view of the matching relationship between the tube mold and the sand core during the centrifugal casting process of the flangeless pipe jacking of the fourth embodiment of the present invention
  • Fig. 7 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the fifth embodiment
  • FIG. 8 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the sixth embodiment
  • Fig. 9 is a schematic cross-sectional view of the flangeless jack pipe of the seventh embodiment of the present invention.
  • the flangeless jacking pipe of the present invention includes a pipe body 4, a socket 1, a socket 2 and a thrust bearing member 3.
  • the thrust bearing member 3 is arranged on the annular surface 11 perpendicular to the pipe axis at the bottom of the socket 1, and the left end surface of the thrust bearing member 3 is used to cooperate with the end surface of the socket 2 of the adjacent jacking pipe to transmit the two phases. Pushing force between adjacent flangeless jacking pipes.
  • the circumferential inner wall of the socket 1 on the left side of the thrust bearing member 3 may also be provided with a socket guide surface 5, so that the sockets of adjacent top pipes can be inserted into the socket 1 more easily.
  • the inner diameter of the pushing support member 3 is equal to or smaller than the inner diameter of the bare metal pipe of the jacking pipe, and the outer diameter of the pushing support member 3 is greater than the inner diameter of the bare metal pipe of the jacking pipe.
  • the right end surface of the thrust bearing member 3 is in mating contact with the ring surface 11 at the bottom of the socket 2, and the right end surface of the socket 2 of the adjacent jack pipe abuts against the left end surface of the thrust bearing member 3.
  • the thrust bearing member 3 is ferrous metal, such as cast iron, cast steel, forged steel or alloy steel. As shown in Figure 1 and Figure 3(a), the cross section of the thrust bearing member 3 of this embodiment is a simple rectangle, and its processing technology is simple, easy to shape, and low production cost, while being able to withstand greater thrust .
  • the left end surface of the thrust bearing member 3 can also be provided with an annular groove 31 corresponding to the socket 2 on a plane basis.
  • the annular groove 31 is convenient for the installation process
  • the position of the middle socket end prevents the deflection of the jacking pipe due to the effect of non-axial force during the pushing process.
  • the thrust bearing member 3 The outer diameter can gradually decrease from one end close to the socket to the other end far away from the socket.
  • the outer peripheral surface 32 of the thrust bearing member 3 can be cylindrical, tapered, arc, stepped or cylindrical, Any combination of conical, arc, and stepped shapes. As shown in Fig. 3(d), the thrust bearing member 3 can also be provided with a boss extending in the axial direction of the pipe body 4, which can further prevent the socket 2 from escaping into the pipe body 4.
  • the thrust bearing member 3 is integrated with the socket 1 by centrifugal casting or inlaid together or a combination of fusion casting and inlaid.
  • the flangeless pipe jacking of the present invention Before centrifugal casting the flangeless pipe jacking of the present invention, first pre-install the thrust bearing member 3 on the sand core 8 required for centrifugal casting, and ensure that the thrust bearing member 3 is located on the sand core 8 and at the bottom of the socket 1.
  • the temperature of the injected molten iron determines the final state between the thrust bearing member 3 and the socket 1. For example, the temperature of the molten iron is higher than the top
  • the melting point of the thrust member 3 can be integrated into the thrust member 3 and the socket 1.
  • the thrust bearing member 3 and the socket 1 are a combination of inlay and fusion casting.
  • the jacking member 3 is added to the jacking pipe.
  • the process is simple, the forming rate is high, and the structure is Stable and low additional cost; at the same time, the thrust bearing member 3 itself is a rigid component, which can effectively transmit the axial force of the thrust process to the tube body 4 as a whole.
  • the pushing bearing member if the pushing force is too large, the pushing bearing member will break, which will cause the stress to redistribute and reduce the impact on the pipe itself.
  • the centrifugal casting method for flangeless pipe jacking of the present invention is:
  • the flangeless pipe jack of the present invention adds a thrust bearing member to the socket during the centrifugal casting process, and its production process is simple, the forming rate is high, the structure is stable and the production cost is low; the thrust bearing member is a rigid part and is located in the bearing The bottom of the mouth is perpendicular to the ring surface of the pipe axis, which can effectively transmit the pushing force between adjacent jacking pipes and effectively prevent the sockets of adjacent jacking pipes from drilling into the straight pipe at the socket end.
  • the flangeless pipe jacking of the present invention effectively improves the production efficiency of the enterprise, reduces the production cost, and also greatly improves the work efficiency during the jacking operation. During on-site operation, only the sockets of the adjacent jacking pipes need to be inserted into the sockets And make sure that the end face of the socket abuts on the thrust bearing member.
  • the flangeless jacking pipe of the present invention is different from the first embodiment in that an elastic gasket 61 is installed between the jacking force member 3 and the socket 2 of the adjacent jacking pipe.
  • the elastic gasket 61 may be a material with certain elasticity, such as a wooden gasket or a fiber gasket.
  • the flangeless pipe jack of the present invention adds an elastic gasket 61 on the basis of the first embodiment, which can also prevent the occurrence of stress concentration during the jacking operation, and effectively buffer the jacking force of the socket of the adjacent jacking pipe against the jacking force.
  • the impact force of the part 3 ensures the effective transmission of the pushing force during the pushing operation and increases the service life of the pushing force-bearing parts.
  • variable metal sheet 62 is installed between the socket 2 of the adjacent jack pipe and the elastic gasket 61.
  • the variable metal sheet 62 is an annular sheet and is made of easily deformable metal material.
  • the elastic gasket 61 located on the right side of the flexible metal sheet 62 is elastically deformed under the force, and the flexible metal 62 is elastic on the elastic gasket 61 When deformed, it also deforms under the pushing force and wraps the spigot end of the adjacent jacking pipe, which can effectively protect and position the spigot end of the adjacent jacking pipe, ensuring that the pushing force between adjacent jacking pipes is more stable and effective Of delivery.
  • the flangeless pipe jacking of the present invention is different from the first embodiment in that the method for adding the thrust bearing member 3 is different from that in the first embodiment, and the jacking member 3 is detachably installed on the jacking pipe
  • the bottom ring surface of the socket 1 is at 11 points.
  • the centrifugal casting method of the flangeless pipe jacking of the present invention is:
  • the thrust bearing member of the flangeless pipe jacking of the invention can be detachably installed at the socket, which is beneficial to the later maintenance and replacement of the thrust bearing member.
  • the detachable thrust bearing member 3 is composed of a plurality of bearing unit members 34 arranged in a circular array. It is formed by splicing, the load-bearing unit member 34 is an arc-shaped part, and the adjacent load-bearing unit members 34 are connected by a connecting device 35.
  • the connecting device 35 includes a connecting plate that connects two adjacent load-bearing unit members 34 together. One end of the connecting plate is fixed to the inner wall of one of the load-bearing unit members 34 by bolts, and the other end of the connecting plate is fixed to the inner wall of the other adjacent load-bearing unit member by bolts.
  • the detachable thrust bearing member 3 of the flangeless pipe jacking of the present invention is formed by splicing a plurality of bearing unit parts 34, and its installation is simple and easy to operate, which greatly reduces the difficulty and labor intensity of the installation of the thrust bearing member 3 .
  • the flangeless pipe jacking of the present invention is different from the fifth embodiment in that: the cross-street surface of the detachable pushing bearing member 3 is L-shaped, and the pushing bearing member 3 is L-shaped.
  • the annular body of 3 protruding to the right with a stepped surface at the right end is inserted into the tube body 4 and fits with the inner wall of the tube body 4.
  • a cushion 7 is provided between the stepped surface of the right end of the thrust bearing member 3 and the annular surface 11 at the bottom of the socket 1. The cushion 7 provides a buffering effect to prevent the stepped surface of the right end of the thrust bearing member 3 from directly acting on the socket 1.
  • each force-bearing unit member 34 is also provided with a dismounting threaded hole 36 for disassembling the pushing force-bearing member.
  • the L-shaped cross section of the detachable thrust bearing member of the flangeless pipe jack of the present invention reduces the inner diameter of the pipe body 4 at the socket 1, which can effectively prevent the sockets of adjacent jacking pipes from escaping into the pipe body 4.
  • a cushion 7 is provided between the thrust bearing member 3 and the annular surface 11 at the bottom of the socket 1, which can effectively protect the quality of the inner lining of the socket 1 and improve the top pipe The service life; at the same time, by setting the disassembly threaded hole on the thrust bearing member, the disassembly of the thrust bearing member is more convenient and fast.
  • the seventh embodiment as shown in FIG. 9, the difference between the flangeless jacking pipe of the present invention and the sixth embodiment is that: a jack is provided between the detachable jacking force member 3 and the socket of the adjacent jacking pipe Bearing shoe 63, the left end surface of the thrust bearing shoe is provided with an annular groove that matches the socket of the adjacent top pipe, which facilitates the placement of the socket end of the adjacent top pipe during the installation process. Effective positioning of the end to ensure a more stable and effective transmission of the pushing force between adjacent jacking pipes, and to prevent the deflection of the jacking pipe due to the effect of non-axial force during the pushing process.
  • the thrust bearing shoe 63 can be formed by splicing a plurality of bearing shoe unit parts, and the adjacent bearing shoe unit parts are fixed by connecting plates and bolts, and the installation is simple and the labor intensity is low.
  • the thrust bearing shoe 63 in this embodiment can also be replaced with the elastic gasket 61 and the variable metal sheet 62 in the third embodiment, which can also realize the technology of effectively protecting and positioning the socket end of the adjacent jacking pipe Effect.
  • the flangeless jacking pipe of the present invention can effectively transmit the pushing force between adjacent jacking pipes through the pushing bearing member arranged on the annular surface at the bottom of the socket and perpendicular to the pipe axis.
  • the production process is simple, and the cost is low.
  • the structure is stable, the strength is high, and it can withstand a large pushing force.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joints With Sleeves (AREA)

Abstract

A flange-less jacking pipe comprises a pipe body (4), a bell portion (1), and a spigot portion (2), and further comprises a jacking force bearing member (3). The jacking force bearing member (3) is arranged on an annular surface (11) disposed at the bottom of the bell portion (1) and perpendicular to a pipe axis. The jacking force bearing member (3) fits with a spigot portion (2) of an adjacent jacking pipe to transmit a jacking force between the two adjacent jacking pipes. The flange-less jacking pipe can effectively transmit jacking forces between adjacent jacking pipes by means of the jacking force bearing member (3) arranged on the annular surface disposed at the bottom of the bell portion (1) and perpendicular to the pipe axis. A centrifugal casting method for a flange-less jacking pipe comprises: sleeving a jacking force bearing member (3) on a sand core (8); disposing the sand core (8) sleeved with the jacking force bearing member (3) on a core frame of a centrifugal casting machine; and performing centrifugal casting on a space between the sand core (8) and a pipe mold (9) and a pipe wall of the pipe mold (9). The production process is simple and low cost, and provides a high-strength jacking pipe capable of withstanding large jacking forces.

Description

无法兰式顶管及其铸造方法Flangeless pipe jacking and its casting method 技术领域Technical field
本发明涉及一种顶管,尤其涉及一种离心浇铸而成的无法兰式顶管及其铸造方法。The invention relates to a pipe jacking, in particular to a flangeless pipe jacking made by centrifugal casting and a casting method thereof.
背景技术Background technique
非开挖用球墨铸铁顶管是现有金属顶管技术之一,其在普通球墨铸铁管的基础上进行改进而形成的一种应用于非开挖顶进施工的产品,其通过在普通球墨铸铁管外壁衬上一定厚度的水泥砂浆,并在插口部位焊接顶推法兰、筋板,从而形成利用插口顶推法兰顶推承口端面的顶推力传递结构,实现顶管的顶进施工。该型球墨铸铁顶管产品,采用传统的滑入式接口与胶圈,密封可靠,安装简单方便,但顶推法兰、筋板通过焊接方式固定在普通球墨铸铁管体上,焊接成本较高,焊接强度较大。Ductile iron pipe jacking for trenchless is one of the existing metal pipe jacking technologies. It is a product applied to trenchless jacking construction by improving on the basis of ordinary ductile iron pipes. The outer wall of the cast iron pipe is lined with a certain thickness of cement mortar, and the jacking flange and ribs are welded at the socket part to form a pushing force transmission structure that uses the socket to push the flange to push the end face of the socket, and realize the jacking construction of the pipe . This type of ductile iron pipe jacking product adopts the traditional slide-in interface and rubber ring, which is reliable in sealing and simple and convenient to install. However, the jacking flange and ribs are fixed on the ordinary ductile iron pipe body by welding, and the welding cost is higher. , The welding strength is greater.
普通球墨铸铁管不适合承受较大顶推力,设计之初对接口安装的便捷性考虑的较多,承口和插口的结构设计不适合顶推作业,实际试验和工程安装案例表明,普通承插式球墨铸铁管接口即使承受一个较小的轴向顶推力,插口也会钻入承口端直管段内。Ordinary ductile iron pipes are not suitable for withstanding large pushing force. At the beginning of the design, the convenience of interface installation is considered. The structural design of sockets and sockets is not suitable for pushing operations. Actual tests and engineering installation cases show that ordinary sockets Even if the spheroidal graphite cast iron pipe interface bears a small axial thrust, the socket will be drilled into the straight pipe section of the socket end.
在申请公布号CN106247009A文件中提出一种金属管轴向顶推力传递系统,在承口与插口接触位置设置环状凸缘,而根据现有离心铸造工艺,在离心力作用下金属管径向位置的凸缘较难产生,利用水冷离心工艺在承口方向设置向下的斜度,通过小管径离心铸造试验,虽然可以利用铁水的静压头产生一个凸状结构,但其成型率和产品构造稳定程度均不高,远低于正常生产使用标准。In the application publication number CN106247009A document, a metal tube axial thrust transmission system is proposed. An annular flange is provided at the contact position of the socket and the socket. According to the existing centrifugal casting process, the radial position of the metal tube is changed under the action of centrifugal force. The flange is difficult to produce. The water-cooled centrifugal process is used to set a downward slope in the direction of the socket. Through the centrifugal casting test of small pipe diameter, although the static pressure head of the molten iron can be used to produce a convex structure, its forming rate and product structure The degree of stability is not high, far below the normal production and use standards.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种生产工艺简单、成本低且可承受较大顶推力的无法兰式顶管。The technical problem to be solved by the present invention is to provide a flangeless pipe jacking which has simple production process, low cost and can withstand large pushing force.
本发明无法兰式顶管,包括管体、承口和插口,还包括顶推承力件,所述顶推承力件设置在所述承口底部的垂直于管轴线的环面上,所述顶推承力件与相邻顶管的插口配合以传递两个相邻顶管之间的顶推力,所述顶推承力件在离心浇铸过程中添加到承口底部的环面上或可拆卸地安装在通过离心浇铸而形成的承口底部的环面上。The flangeless type jacking pipe of the present invention includes a pipe body, a socket and a socket, and also includes a thrust bearing member. The thrust bearing member is arranged on the ring surface perpendicular to the pipe axis at the bottom of the socket, so The thrust bearing member cooperates with the socket of the adjacent jacking pipe to transmit the pushing force between the two adjacent jacking pipes, and the jacking force member is added to the ring surface at the bottom of the socket during the centrifugal casting process or It is detachably installed on the ring surface of the bottom of the socket formed by centrifugal casting.
本发明无法兰式顶管,其中对于在离心浇铸过程中添加到承口内的顶推承力件,所述顶推承力件预装于离心铸造所需的砂芯上且位于砂芯的与承口底部的环面的对应处,通过离心 浇铸,顶推承力件被添加到所述承口底部的环面上。The flangeless jacking pipe of the present invention, wherein for the pushing bearing member added to the socket in the centrifugal casting process, the pushing bearing member is pre-installed on the sand core required for centrifugal casting and located on the sand core and At the corresponding part of the annular surface of the bottom of the socket, the thrust bearing member is added to the annular surface of the bottom of the socket by centrifugal casting.
本发明无法兰式顶管,其中对于可拆卸地安装在所述承口底部的环面上的顶推承力件,在离心铸造所需砂芯上设有可形成承口底部的环面的砂型,通过离心浇铸而形成承口底部的环面,然后将顶推承力件安装于所述承口的环面上。The flangeless jacking pipe of the present invention, wherein for the thrust bearing member detachably installed on the annular surface of the bottom of the socket, a sand core required for centrifugal casting is provided with a ring surface that can form the bottom of the socket The sand mold is formed by centrifugal casting to form the annular surface at the bottom of the socket, and then the thrust bearing member is installed on the annular surface of the socket.
本发明无法兰式顶管,其中所述顶推承力件为环形体,所述顶推承力件的内径等于或小于顶管的金属裸管内径,所述顶推承力件的外径大于顶管的金属裸管内径。The flangeless pipe jacking of the present invention, wherein the pushing bearing member is an annular body, the inner diameter of the pushing bearing member is equal to or smaller than the inner diameter of the bare metal pipe of the jacking pipe, and the outer diameter of the pushing bearing member The inner diameter of the bare metal pipe larger than the top pipe.
本发明无法兰式顶管,其中所述顶推承力件与相邻顶管的插口配合的端面上设有环形凹槽。The flangeless type jacking pipe of the present invention, wherein the end surface of the pushing force-bearing member and the socket of the adjacent jacking pipe is provided with an annular groove.
本发明无法兰式顶管,其中所述顶推承力件与相邻顶管的插口之间设有弹性垫片或易变形金属片或易变形金属片和弹性垫片,所述易变性金属片位于相邻顶管的插口与弹性垫片之间。The flangeless jacking pipe of the present invention, wherein an elastic gasket or a deformable metal sheet or a deformable metal sheet and an elastic gasket are arranged between the pushing force member and the socket of the adjacent jacking pipe, and the deformable metal The sheet is located between the socket of the adjacent top pipe and the elastic gasket.
本发明无法兰式顶管,其中所述顶推承力件的周向外侧面为柱形、锥形、弧形、阶梯形或锥形、弧形、阶梯形的任意组合形状。The flangeless jacking pipe of the present invention, wherein the outer peripheral side of the pushing bearing member is in the shape of a column, a cone, an arc, a step, or any combination of a taper, an arc, and a step.
本发明无法兰式顶管,其中所述顶推承力件的横截面为L形,所述顶推承力件的阶梯面抵在所述承口底部的环面上,凸出于所述顶推承力件的阶梯面的环形体插入所述管体内,相邻顶管的插口抵在所述顶推承力件的接近承口外端的端面上。The flangeless jacking pipe of the present invention, wherein the cross section of the pushing bearing member is L-shaped, and the stepped surface of the pushing bearing member abuts on the annular surface of the bottom of the socket and protrudes from the The stepped ring body of the thrust bearing member is inserted into the tube body, and the socket of the adjacent jacking tube abuts on the end surface of the thrust bearing member close to the outer end of the socket.
本发明无法兰式顶管,其中顶推承力件与承口底部的环面之间设有缓冲垫。The flangeless type jacking pipe of the present invention has a buffer pad between the jacking force member and the annular surface at the bottom of the socket.
本发明无法兰式顶管,其中所述顶推承力件由多个成环形阵列布置的承力单元件拼接而成,相邻所述承力单元件之间通过连接装置连接。The flangeless jacking pipe of the present invention, wherein the pushing bearing member is formed by splicing a plurality of bearing unit members arranged in an annular array, and the adjacent bearing unit members are connected by a connecting device.
本发明一种离心铸造所述无法兰式顶管的方法:The invention provides a method for centrifugal casting of the flangeless pipe jacking:
a、制造与无法兰式顶管的承口相对应的砂芯;a. Manufacture the sand core corresponding to the socket of the flangeless pipe jacking;
b、在上述砂芯的与承口底部的环面对应的位置,套装顶推承力件;b. At the position of the sand core corresponding to the annular surface at the bottom of the socket, set the thrust bearing member;
c、将上述套装有顶推承力件的砂芯安装于离心浇铸机的芯架上;c. Install the above-mentioned sand core set with pusher bearing components on the core frame of the centrifugal casting machine;
d、对砂芯和管模之间的空间和管模的管壁进行离心浇铸;d. Centrifugal casting the space between the sand core and the pipe mold and the pipe wall of the pipe mold;
e、待离心浇铸后,将无法兰式顶管从管模中拔出。e. After centrifugal casting, pull out the flangeless pipe from the pipe mold.
本发明一种离心铸造所述无法兰式顶管的方法:The invention provides a method for centrifugal casting of the flangeless pipe jacking:
a、制造与无法兰式顶管的承口相对应的砂芯,所述砂芯上设置有可形成承口底部的环面的砂型;a. Manufacture a sand core corresponding to the socket of the flangeless jacking pipe, and the sand core is provided with a sand mold that can form the annular surface at the bottom of the socket;
b、将上述砂芯安装于离心浇铸机的芯架上;b. Install the above-mentioned sand core on the core frame of the centrifugal casting machine;
c、对砂芯和管模之间的空间和管模的管壁进行离心浇铸;c. Centrifugal casting the space between the sand core and the pipe mold and the pipe wall of the pipe mold;
d、待离心浇铸后,将无法兰式顶管从管模中拔出;d. After centrifugal casting, pull out the flangeless pipe jacking from the pipe mold;
e、将顶推承力件安装于顶管的承口的环面处。e. Install the thrust bearing member on the ring surface of the socket of the jacking pipe.
本发明无法兰式顶管与现有技术相比,有益效果在于:Compared with the prior art, the flangeless pipe jack of the present invention has the following beneficial effects:
1.本发明无法兰式顶管通过设置在承口底部垂直于管轴线的环面上的顶推承力件,可有效传递相邻顶管之间的顶推力,其生产工艺简单、成本低,且结构稳定、强度高,可以承受较大的顶推力。1. The flangeless pipe jacking of the present invention can effectively transmit the pushing force between adjacent jacking pipes through the pushing bearing member arranged on the ring surface at the bottom of the socket and perpendicular to the pipe axis. The production process is simple and the cost is low. , And the structure is stable, the strength is high, and it can withstand a large pushing force.
2.本发明无法兰式顶管通过在无法兰式顶管的正常生产工艺离心浇铸环节添加顶推承力件,使得熔融铁液与顶推承力件在离心作业过程中进行熔铸,实现了在离心浇注过程中可为顶管添加顶推承力件的生产效果,其工艺简单、成型率高、结构稳定、额外成本低,同时可以承受较大的顶推力。2. The flangeless pipe jacking of the present invention adds the thrust bearing member in the centrifugal casting link of the normal production process of the flangeless pipe jack, so that the molten iron and the thrust bearing member can be cast during the centrifugal operation. In the centrifugal pouring process, the production effect of pushing bearing components can be added to the jacking pipe. The process is simple, the forming rate is high, the structure is stable, the additional cost is low, and it can withstand larger pushing forces.
3.本发明无法兰式顶管通过在无法兰式顶管的正常生产工艺离心浇铸环节在承口内形成与顶推承力件配合的环面,在后序的顶推承力件的安装中,可以使得顶推承力件更加准确的安装于承口内,不容易发生偏移等现象,确保顶推力更有效的进行传递,而且后安装上的顶推承力件便于拆卸。通过将顶推承力件设置为由多个成环形阵列布置的承力单元件拼接而成结构,使得顶推承力件的安装更加的方便和快捷。3. The flangeless pipe jacking of the present invention forms a ring surface in the socket that matches the thrust bearing member through the centrifugal casting link in the normal production process of the flangeless pipe jacking. During the subsequent installation of the thrust bearing member , It can make the thrust bearing member be installed in the socket more accurately, and it is not easy to cause deviations, etc., to ensure that the thrust force is transmitted more effectively, and the rear-mounted thrust bearing member is easy to disassemble. By arranging the thrust bearing member as a structure formed by splicing a plurality of bearing unit pieces arranged in an annular array, the installation of the thrust bearing member is more convenient and faster.
4.本发明无法兰式顶管通过将顶推承力件的横截面设计为L形,减小了承口处管体的内径,可以有效防止相邻顶管的插口内窜至管体内,保证两个顶管连接时的同轴度。4. The flangeless pipe jack of the present invention reduces the inner diameter of the pipe body at the socket by designing the cross section of the thrust bearing member to be L-shaped, which can effectively prevent the sockets of adjacent jacking pipes from escaping into the pipe body, ensuring The coaxiality when the two jacking pipes are connected.
下面结合附图对本发明无法兰式顶管的实施例作进一步说明。The embodiments of the flangeless pipe jacking of the present invention will be further described below with reference to the accompanying drawings.
附图说明Description of the drawings
图1为实施例一和实施例四的本发明无法兰式顶管的剖面示意图;Fig. 1 is a schematic cross-sectional view of the flangeless jack pipe of the first embodiment and the fourth embodiment of the present invention;
图2为实施例一的本发明无法兰式顶管的在离心铸造过程中的管模与砂芯之间配合关系的剖面示意图;2 is a cross-sectional schematic diagram of the matching relationship between the tube mold and the sand core during the centrifugal casting process of the flangeless pipe jacking of the present invention in the first embodiment;
图3(a)至(h)为实施例一的本发明无法兰式顶管的顶推承力件的横截面示意图;Figure 3 (a) to (h) are schematic cross-sectional views of the thrust bearing member of the flangeless pipe jack of the present invention in the first embodiment;
图4为实施例二的本发明无法兰式顶管的剖面示意图;4 is a schematic cross-sectional view of the flangeless jack pipe of the second embodiment of the present invention;
图5为实施例三的本发明无法兰式顶管的剖面示意图;Fig. 5 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the third embodiment;
图6为实施例四的本发明无法兰式顶管的在离心铸造过程中的管模与砂芯之间配合关系的剖面示意图;6 is a schematic cross-sectional view of the matching relationship between the tube mold and the sand core during the centrifugal casting process of the flangeless pipe jacking of the fourth embodiment of the present invention;
图7为实施例五的本发明无法兰式顶管的剖面示意图;Fig. 7 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the fifth embodiment;
图8为实施例六的本发明无法兰式顶管的剖面示意图;8 is a schematic cross-sectional view of the flangeless pipe jack of the present invention in the sixth embodiment;
图9为实施例七的本发明无法兰式顶管的剖面示意图。Fig. 9 is a schematic cross-sectional view of the flangeless jack pipe of the seventh embodiment of the present invention.
具体实施方式detailed description
实施例一,如图1所示,本发明无法兰式顶管包括管体4、承口1、插口2和顶推承力件3。顶推承力件3设置在承口1底部垂直于管轴线的环面11上,顶推承力件3的左端面用于与相邻顶管的插口2的端面配合,以传递两个相邻无法兰式顶管之间的顶推力。位于顶推承力件3左侧的承口1的周向内壁上还可设置有插口导向面5,使得相邻顶管的插口更容易插入承口1内。顶推承力件3的内径等于或小于顶管的金属裸管内径,顶推承力件3的外径大于顶管的金属裸管内径。顶推承力件3的右端面与承口2底部的环面11配合接触,相邻顶管的插口2的右端面抵在顶推承力件3的左端面上。顶推承力件3为黑色金属,例如:铸铁、铸钢、锻钢或合金钢。如图1和图3(a)所示,本实施例的顶推承力件3的横截面为简单的矩形,其加工工艺简单,易成形且生产成本低,同时可以承受较大的顶推力。In the first embodiment, as shown in FIG. 1, the flangeless jacking pipe of the present invention includes a pipe body 4, a socket 1, a socket 2 and a thrust bearing member 3. The thrust bearing member 3 is arranged on the annular surface 11 perpendicular to the pipe axis at the bottom of the socket 1, and the left end surface of the thrust bearing member 3 is used to cooperate with the end surface of the socket 2 of the adjacent jacking pipe to transmit the two phases. Pushing force between adjacent flangeless jacking pipes. The circumferential inner wall of the socket 1 on the left side of the thrust bearing member 3 may also be provided with a socket guide surface 5, so that the sockets of adjacent top pipes can be inserted into the socket 1 more easily. The inner diameter of the pushing support member 3 is equal to or smaller than the inner diameter of the bare metal pipe of the jacking pipe, and the outer diameter of the pushing support member 3 is greater than the inner diameter of the bare metal pipe of the jacking pipe. The right end surface of the thrust bearing member 3 is in mating contact with the ring surface 11 at the bottom of the socket 2, and the right end surface of the socket 2 of the adjacent jack pipe abuts against the left end surface of the thrust bearing member 3. The thrust bearing member 3 is ferrous metal, such as cast iron, cast steel, forged steel or alloy steel. As shown in Figure 1 and Figure 3(a), the cross section of the thrust bearing member 3 of this embodiment is a simple rectangle, and its processing technology is simple, easy to shape, and low production cost, while being able to withstand greater thrust .
如图3(b)-3(h)所示,顶推承力件3的左端面也可在平面基础上再设置与插口2相对应的环形凹槽31,环形凹槽31便于在安装过程中插口端的落位,防止在顶推过程中因为非轴心力的作用造成顶管的偏斜。为了进一步增加顶推承力件3与承口1内壁的接触面积,使得无法兰式顶管的受力更加均匀,如图3(e)-3(h)所示,顶推承力件3的外径可从接近承口的一端到远离承口的另一端逐渐变小,顶推承力件3的周向外侧面32可以为柱形、锥形、弧形、阶梯形或柱形、锥形、弧形、阶梯形的任意组合形状。如图3(d)所示,顶推承力件3还可设置有朝管体4轴线方向延伸的凸台,可进一步防止插口2窜入管体4中。As shown in Figure 3(b)-3(h), the left end surface of the thrust bearing member 3 can also be provided with an annular groove 31 corresponding to the socket 2 on a plane basis. The annular groove 31 is convenient for the installation process The position of the middle socket end prevents the deflection of the jacking pipe due to the effect of non-axial force during the pushing process. In order to further increase the contact area between the thrust bearing member 3 and the inner wall of the socket 1, so that the force of the flangeless pipe jacking is more uniform, as shown in Figure 3(e)-3(h), the thrust bearing member 3 The outer diameter can gradually decrease from one end close to the socket to the other end far away from the socket. The outer peripheral surface 32 of the thrust bearing member 3 can be cylindrical, tapered, arc, stepped or cylindrical, Any combination of conical, arc, and stepped shapes. As shown in Fig. 3(d), the thrust bearing member 3 can also be provided with a boss extending in the axial direction of the pipe body 4, which can further prevent the socket 2 from escaping into the pipe body 4.
如图2所示,顶推承力件3通过离心浇铸与承口1熔铸为一体或镶嵌在一起或熔铸与镶嵌二者结合的形式组成一体。在离心浇铸本发明无法兰式顶管前,先将顶推承力件3预装于离心铸造所需砂芯8上,并确保顶推承力件3位于砂芯8上与承口1底部的环面11的相对应处;在离心浇铸过程中,注入的铁液的温度决定了顶推承力件3与承口1之间的最终状态,如铁液的温度较高,远超过顶推承力件3的熔点,即可将顶推承力件3与承口1熔铸一体,如铁液温度小于顶推承力件3的熔点,顶推承力件3与承口1之间为镶嵌形式的存在,如铁液问题介于顶推承力件3熔点的上下范围内,顶推承力件3与承口1之间为镶嵌与熔铸二者结合的形式组成一体。在顶管的正常生产工艺环节,通过熔融铁液与顶推承力件3在离心浇铸作业过程中的熔铸,实现为顶管添加顶推承力件3,其工艺简单、成型率高、结构稳定、额外成本低;同时顶推承力件3本身为刚性部件,可有效将顶推过程的轴向力整体传递给管身4。在顶推过程中,如果顶推力过大,造成顶推承力件断裂,会产生应力重新分布,降低对管体本身的影响。As shown in Fig. 2, the thrust bearing member 3 is integrated with the socket 1 by centrifugal casting or inlaid together or a combination of fusion casting and inlaid. Before centrifugal casting the flangeless pipe jacking of the present invention, first pre-install the thrust bearing member 3 on the sand core 8 required for centrifugal casting, and ensure that the thrust bearing member 3 is located on the sand core 8 and at the bottom of the socket 1. In the centrifugal casting process, the temperature of the injected molten iron determines the final state between the thrust bearing member 3 and the socket 1. For example, the temperature of the molten iron is higher than the top The melting point of the thrust member 3 can be integrated into the thrust member 3 and the socket 1. If the temperature of the molten iron is lower than the melting point of the thrust member 3, between the thrust member 3 and the socket 1 For the existence of the inlay form, if the molten iron problem lies within the upper and lower ranges of the melting point of the thrust bearing member 3, the thrust bearing member 3 and the socket 1 are a combination of inlay and fusion casting. In the normal production process of the pipe jacking, through the melting of molten iron and the jacking support member 3 in the centrifugal casting operation, the jacking member 3 is added to the jacking pipe. The process is simple, the forming rate is high, and the structure is Stable and low additional cost; at the same time, the thrust bearing member 3 itself is a rigid component, which can effectively transmit the axial force of the thrust process to the tube body 4 as a whole. During the pushing process, if the pushing force is too large, the pushing bearing member will break, which will cause the stress to redistribute and reduce the impact on the pipe itself.
如图2所示,本发明无法兰式顶管的离心铸造方法是:As shown in Figure 2, the centrifugal casting method for flangeless pipe jacking of the present invention is:
(1)、制造与顶管的承口1相对应的砂芯8;(1) Manufacture the sand core 8 corresponding to the socket 1 of the jacking pipe;
(2)、在上述砂芯8上套装顶推承力件3,并确保顶推承力件3位于砂芯8的与承口1底部环面11对应的位置;(2) Put the thrust bearing member 3 on the above-mentioned sand core 8, and ensure that the thrust bearing member 3 is located on the sand core 8 corresponding to the bottom ring surface 11 of the socket 1;
(3)、将上述套装有顶推承力件3的砂芯8安装于离心浇铸机的芯架上;(3) Install the above-mentioned sand core 8 with the pusher bearing 3 on the core frame of the centrifugal casting machine;
(4)、对砂芯8和管模9之间的空间和管模9的管壁进行离心浇筑;(4) Centrifugal pouring the space between the sand core 8 and the tube mold 9 and the tube wall of the tube mold 9;
(5)、待离心浇铸后,将顶管从管模9中拔出。(5) After centrifugal casting, pull out the top tube from the tube mold 9.
本发明无法兰式顶管通过在离心浇铸过程中向承口内添加顶推承力件,其生产工艺简单、成型率高、结构稳定且生产成本低;顶推承力件为刚性部件并位于承口底部垂直于管轴线的环面上,可有效传递相邻顶管之间的顶推力,有效防止相邻顶管的插口钻入承口端的直管内。本发明无法兰式顶管有效提高了企业的生产效率,减少了生产成本,同时也极大地提高了顶推作业时的工作效率,现场作业时,只需要将相邻顶管的插口插入承口内并确保插口端面抵在顶推承力件上即可。The flangeless pipe jack of the present invention adds a thrust bearing member to the socket during the centrifugal casting process, and its production process is simple, the forming rate is high, the structure is stable and the production cost is low; the thrust bearing member is a rigid part and is located in the bearing The bottom of the mouth is perpendicular to the ring surface of the pipe axis, which can effectively transmit the pushing force between adjacent jacking pipes and effectively prevent the sockets of adjacent jacking pipes from drilling into the straight pipe at the socket end. The flangeless pipe jacking of the present invention effectively improves the production efficiency of the enterprise, reduces the production cost, and also greatly improves the work efficiency during the jacking operation. During on-site operation, only the sockets of the adjacent jacking pipes need to be inserted into the sockets And make sure that the end face of the socket abuts on the thrust bearing member.
实施例二,如图4所示,本发明无法兰式顶管与实施例一的不同之处在于:在顶推承力件3与相邻顶管的插口2之间安装有弹性垫片61。弹性垫片61可以为木质垫片、纤维垫片等具有一定弹性的材质。The second embodiment, as shown in Fig. 4, the flangeless jacking pipe of the present invention is different from the first embodiment in that an elastic gasket 61 is installed between the jacking force member 3 and the socket 2 of the adjacent jacking pipe. . The elastic gasket 61 may be a material with certain elasticity, such as a wooden gasket or a fiber gasket.
本发明无法兰式顶管在实施例一的基础上增加了弹性垫片61,还可以防止在顶推作业时应力集中的产生,有效缓冲相邻顶管的插口的顶推力对顶推承力件3的冲击力,保证了顶推作业中的顶推力的有效传递并增加了顶推承力件的使用寿命。The flangeless pipe jack of the present invention adds an elastic gasket 61 on the basis of the first embodiment, which can also prevent the occurrence of stress concentration during the jacking operation, and effectively buffer the jacking force of the socket of the adjacent jacking pipe against the jacking force. The impact force of the part 3 ensures the effective transmission of the pushing force during the pushing operation and increases the service life of the pushing force-bearing parts.
实施例三,如图5所示,本发明无法兰式顶管与实施例二的不同之处在于:在相邻顶管的插口2与弹性垫片61之间安装有易变性金属片62。易变性金属片62为环形片且选用容易变形的金属材质。当相邻顶管的插口2将顶推力传递给易变性金属片62时,位于易变性金属片62右侧的弹性垫片61受力发生弹性变形,易变性金属62在弹性垫片61发生弹性变形时,其本身在顶推力下也发生变形并包裹住相邻顶管的插口端,可以对相邻顶管的插口端进行有效保护和定位,确保相邻顶管之间顶推力更加稳定有效的传递。The third embodiment, as shown in FIG. 5, the difference between the flangeless jack pipe of the present invention and the second embodiment is that a variable metal sheet 62 is installed between the socket 2 of the adjacent jack pipe and the elastic gasket 61. The variable metal sheet 62 is an annular sheet and is made of easily deformable metal material. When the socket 2 of the adjacent jacking pipe transmits the pushing force to the flexible metal sheet 62, the elastic gasket 61 located on the right side of the flexible metal sheet 62 is elastically deformed under the force, and the flexible metal 62 is elastic on the elastic gasket 61 When deformed, it also deforms under the pushing force and wraps the spigot end of the adjacent jacking pipe, which can effectively protect and position the spigot end of the adjacent jacking pipe, ensuring that the pushing force between adjacent jacking pipes is more stable and effective Of delivery.
实施例四,本发明无法兰式顶管与实施例一的不同之处在于:顶推承力件3的添加方法与实施例一不同,顶推承力件3是可拆卸地安装于顶管的承口1的底部环面11处。In the fourth embodiment, the flangeless pipe jacking of the present invention is different from the first embodiment in that the method for adding the thrust bearing member 3 is different from that in the first embodiment, and the jacking member 3 is detachably installed on the jacking pipe The bottom ring surface of the socket 1 is at 11 points.
如图6所示,本发明无法兰式顶管的离心铸造方法是:As shown in Figure 6, the centrifugal casting method of the flangeless pipe jacking of the present invention is:
(1)、制造与顶管的承口1相对应的砂芯8,砂芯8上设置有可形成承口1底部的环面11的砂型81;(1) Manufacture the sand core 8 corresponding to the socket 1 of the jacking pipe, and the sand core 8 is provided with a sand mold 81 that can form the ring surface 11 at the bottom of the socket 1;
(2)、将上述砂芯8安装于离心浇铸机的芯架上;(2) Install the above-mentioned sand core 8 on the core frame of the centrifugal casting machine;
(3)、对砂芯8和管模9之间的空间和管模9的管壁进行离心浇筑;(3) Centrifugal pouring the space between the sand core 8 and the tube mold 9 and the tube wall of the tube mold 9;
(4)、待离心浇铸后,将顶管从管模9中拔出;(4) After centrifugal casting, pull out the top tube from the tube mold 9;
(5)、将可拆卸的顶推承力件3安装于顶管的承口1的环面11处。(5) Install the detachable thrust bearing member 3 on the ring surface 11 of the socket 1 of the jacking pipe.
本发明无法兰式顶管的顶推承力件可拆卸地安装于承口处,有利于后期维修和更换顶推承力件。The thrust bearing member of the flangeless pipe jacking of the invention can be detachably installed at the socket, which is beneficial to the later maintenance and replacement of the thrust bearing member.
实施例五,如图7所示,本发明无法兰式顶管与实施例四的不同之处的在于:可拆卸的顶推承力件3由多个成环形阵列布置的承力单元件34拼接而成,承力单元件34为弧形部,相邻承力单元件34之间通过连接装置35连接,连接装置35包括将两个相邻承力单元件34连接在一起的连接板,连接板的一端通过螺栓固定在其中一个承力单元件34的内壁上,连接板的另一端通过螺栓固定于另一个相邻承力单元件的内壁上。在安装顶推承力件时,只需要逐个将承力单元件放入承口底面环面上,并通过连接装置固定连接好即可,大大节省了安装时的劳动强度。The fifth embodiment, as shown in FIG. 7, the difference between the flangeless jacking pipe of the present invention and the fourth embodiment is that the detachable thrust bearing member 3 is composed of a plurality of bearing unit members 34 arranged in a circular array. It is formed by splicing, the load-bearing unit member 34 is an arc-shaped part, and the adjacent load-bearing unit members 34 are connected by a connecting device 35. The connecting device 35 includes a connecting plate that connects two adjacent load-bearing unit members 34 together. One end of the connecting plate is fixed to the inner wall of one of the load-bearing unit members 34 by bolts, and the other end of the connecting plate is fixed to the inner wall of the other adjacent load-bearing unit member by bolts. When installing the thrust bearing components, it is only necessary to put the bearing unit components into the ring surface of the bottom surface of the socket one by one, and connect them through the connecting device, which greatly saves the labor intensity during installation.
本发明无法兰式顶管的可拆卸的顶推承力件3由多个承力单元件34拼接而成,其安装简单易操作,大大降低了顶推承力件3安装的难度和劳动强度。The detachable thrust bearing member 3 of the flangeless pipe jacking of the present invention is formed by splicing a plurality of bearing unit parts 34, and its installation is simple and easy to operate, which greatly reduces the difficulty and labor intensity of the installation of the thrust bearing member 3 .
实施例六,如图8所示,本发明无法兰式顶管与实施例五的不同之处的在于:可拆卸的顶推承力件3的横街面为L形,顶推承力件3的向右突出其右端阶梯面的环形体插入管体4内,并与管体4的内壁配合。顶推承力件3的右端阶梯面与承口1底部的环面11之间设有缓冲垫7,缓冲垫7提供缓冲作用,防止顶推承力件3的右端阶梯面直接作用于承口1底部的环面11上,可有效保护承口1底部的环面11不被破坏,提高顶管的使用寿命。每个承力单元件34的内壁上还设有用于拆卸顶推承力件的拆卸螺纹孔36。当需要对安装在承口1的顶推承力件3进行拆卸时,将螺栓37旋入拆卸螺纹孔36内,使得螺栓37的端部抵管体4的内壁上,继续旋转螺栓37,可将承力单元件34拆下。The sixth embodiment, as shown in Figure 8, the flangeless pipe jacking of the present invention is different from the fifth embodiment in that: the cross-street surface of the detachable pushing bearing member 3 is L-shaped, and the pushing bearing member 3 is L-shaped. The annular body of 3 protruding to the right with a stepped surface at the right end is inserted into the tube body 4 and fits with the inner wall of the tube body 4. A cushion 7 is provided between the stepped surface of the right end of the thrust bearing member 3 and the annular surface 11 at the bottom of the socket 1. The cushion 7 provides a buffering effect to prevent the stepped surface of the right end of the thrust bearing member 3 from directly acting on the socket 1. The annular surface 11 at the bottom of the socket 1 can effectively protect the annular surface 11 at the bottom of the socket 1 from being damaged and increase the service life of the jacking pipe. The inner wall of each force-bearing unit member 34 is also provided with a dismounting threaded hole 36 for disassembling the pushing force-bearing member. When it is necessary to disassemble the thrust bearing member 3 installed on the socket 1, screw the bolt 37 into the disassembly threaded hole 36 so that the end of the bolt 37 abuts the inner wall of the pipe body 4, and continue to rotate the bolt 37. Remove the load-bearing unit 34.
本发明无法兰式顶管的可拆卸的顶推承力件的L形横截面减小了承口1处管体4的内径,可以有效防止相邻顶管的插口内窜至管体4内,保证两个顶管连接时的同轴度;顶推承力件3与承口1底部的环面11之间设有缓冲垫7,可有效保护承口1内衬层的质量,提高顶管的使用寿命;同时通过在顶推承力件上设置拆卸螺纹孔,使得顶推承力件的拆卸更加地方便快速。The L-shaped cross section of the detachable thrust bearing member of the flangeless pipe jack of the present invention reduces the inner diameter of the pipe body 4 at the socket 1, which can effectively prevent the sockets of adjacent jacking pipes from escaping into the pipe body 4. To ensure the coaxiality when the two jacking pipes are connected; a cushion 7 is provided between the thrust bearing member 3 and the annular surface 11 at the bottom of the socket 1, which can effectively protect the quality of the inner lining of the socket 1 and improve the top pipe The service life; at the same time, by setting the disassembly threaded hole on the thrust bearing member, the disassembly of the thrust bearing member is more convenient and fast.
实施例七,如图9所示,本发明无法兰式顶管与实施例六的不同之处的在于:可拆卸的顶推承力件3与相邻顶管的插口之间设有顶推承力靴63,顶推承力靴的左端面上开有与相邻 顶管的插口配合的环形凹槽,便于安装过程中相邻顶管的插口端的落位,对相邻顶管的插口端进行有效定位,确保相邻顶管之间顶推力更加稳定有效的传递,防止在顶推过程中因为非轴心力的作用造成顶管的偏斜。The seventh embodiment, as shown in FIG. 9, the difference between the flangeless jacking pipe of the present invention and the sixth embodiment is that: a jack is provided between the detachable jacking force member 3 and the socket of the adjacent jacking pipe Bearing shoe 63, the left end surface of the thrust bearing shoe is provided with an annular groove that matches the socket of the adjacent top pipe, which facilitates the placement of the socket end of the adjacent top pipe during the installation process. Effective positioning of the end to ensure a more stable and effective transmission of the pushing force between adjacent jacking pipes, and to prevent the deflection of the jacking pipe due to the effect of non-axial force during the pushing process.
顶推承力靴63可以由多个承力靴单元件拼接而成,相邻承力靴单元件通过连接板和螺栓进行固定,其安装简单,劳动强度小。The thrust bearing shoe 63 can be formed by splicing a plurality of bearing shoe unit parts, and the adjacent bearing shoe unit parts are fixed by connecting plates and bolts, and the installation is simple and the labor intensity is low.
本实施例中的顶推承力靴63也可替换为实施例三中的弹性垫片61和易变性金属片62,其同样可以实现对相邻顶管的插口端进行有效保护和定位的技术效果。The thrust bearing shoe 63 in this embodiment can also be replaced with the elastic gasket 61 and the variable metal sheet 62 in the third embodiment, which can also realize the technology of effectively protecting and positioning the socket end of the adjacent jacking pipe Effect.
以上的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments are only a description of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and changes made by those of ordinary skill in the art to the technical solutions of the present invention All improvements should fall within the protection scope determined by the claims of the present invention.
工业实用性Industrial applicability
本发明无法兰式顶管通过设置在承口底部垂直于管轴线的环面上的顶推承力件,可有效传递相邻顶管之间的顶推力,其生产工艺简单、成本低,且结构稳定、强度高,可以承受较大的顶推力。The flangeless jacking pipe of the present invention can effectively transmit the pushing force between adjacent jacking pipes through the pushing bearing member arranged on the annular surface at the bottom of the socket and perpendicular to the pipe axis. The production process is simple, and the cost is low. The structure is stable, the strength is high, and it can withstand a large pushing force.

Claims (12)

  1. 一种无法兰式顶管,包括管体(4)、承口(1)和插口(2),其特征在于:还包括顶推承力件(3),所述顶推承力件(3)设置在所述承口(1)底部的垂直于管轴线的环面(11)上,所述顶推承力件(3)与相邻顶管的插口(2)配合以传递两个相邻顶管之间的顶推力,所述顶推承力件(3)在离心浇铸过程中添加到承口(1)底部的环面(11)上或可拆卸地安装在通过离心浇铸而形成的承口(1)底部的环面(11)上。A flangeless type jacking pipe, comprising a pipe body (4), a socket (1) and a socket (2), and is characterized in that it further comprises a pushing bearing member (3), the pushing bearing member (3) ) Is arranged on the annular surface (11) at the bottom of the socket (1) that is perpendicular to the pipe axis, and the push bearing member (3) cooperates with the socket (2) of the adjacent jack to transmit two phases The pushing force between adjacent jacking pipes, the pushing bearing member (3) is added to the annular surface (11) at the bottom of the socket (1) during the centrifugal casting process or is detachably installed on the ring surface (11) formed by centrifugal casting On the annular surface (11) at the bottom of the socket (1).
  2. 根据权利要求1所述的无法兰式顶管,其特征在于:对于在离心浇铸过程中添加到承口(1)内的顶推承力件(3),所述顶推承力件(3)预装于离心铸造所需的砂芯(8)上且位于砂芯(8)的与承口(1)底部的环面(11)的对应处,通过离心浇铸,顶推承力件(3)被添加到所述承口(1)底部的环面(11)上。The flangeless jacking pipe according to claim 1, characterized in that: for the pushing bearing member (3) added to the socket (1) during the centrifugal casting process, the pushing bearing member (3) ) Is pre-installed on the sand core (8) required for centrifugal casting and located at the corresponding position of the sand core (8) and the annular surface (11) at the bottom of the socket (1). Through centrifugal casting, the force-bearing member ( 3) It is added to the annular surface (11) at the bottom of the socket (1).
  3. 根据权利要求1所述的无法兰式顶管,其特征在于:对于可拆卸地安装在所述承口(1)底部的环面(11)上的顶推承力件(3),在离心铸造所需砂芯(8)上设有可形成承口(1)底部的环面(11)的砂型,通过离心浇铸而形成承口(1)底部的环面(11),然后将顶推承力件(3)安装于所述承口(1)的环面(11)上。The flangeless jacking pipe according to claim 1, characterized in that: for the thrust bearing member (3) detachably installed on the annular surface (11) at the bottom of the socket (1), the The sand core (8) required for casting is provided with a sand mold that can form the ring surface (11) at the bottom of the socket (1). The ring surface (11) at the bottom of the socket (1) is formed by centrifugal casting, and then the top is pushed The bearing member (3) is installed on the annular surface (11) of the socket (1).
  4. 根据权利要求2或3所述的无法兰式顶管,其特征在于:所述顶推承力件(3)为环形体,所述顶推承力件(3)的内径等于或小于顶管的金属裸管内径,所述顶推承力件(3)的外径大于顶管的金属裸管内径。The flangeless pipe jacking according to claim 2 or 3, characterized in that: the pushing bearing member (3) is an annular body, and the inner diameter of the pushing bearing member (3) is equal to or smaller than that of the jacking pipe The inner diameter of the bare metal pipe is larger than the inner diameter of the bare metal pipe of the jacking member (3).
  5. 根据权利要求4所述的无法兰式顶管,其特征在于:所述顶推承力件(3)与相邻顶管的插口(2)配合的端面上设有环形凹槽(31)。The flangeless jack pipe according to claim 4, characterized in that: the end surface of the pushing force-bearing member (3) which is matched with the socket (2) of the adjacent jacking pipe is provided with an annular groove (31).
  6. 根据权利要求4所述的无法兰式顶管,其特征在于:所述顶推承力件(3)与相邻顶管的插口(2)之间设有弹性垫片(61)或易变形金属片(62)或易变性金属片(62)和弹性垫片(61),所述易变性金属片(62)位于相邻顶管的插口(2)与弹性垫片(61)之间。The flangeless jack pipe according to claim 4, characterized in that: an elastic gasket (61) or easily deformable is provided between the pushing force-bearing member (3) and the socket (2) of the adjacent jacking pipe The metal sheet (62) or the variable metal sheet (62) and the elastic gasket (61), the variable metal sheet (62) is located between the socket (2) of the adjacent top pipe and the elastic gasket (61).
  7. 根据权利要求4所述的无法兰式顶管,其特征在于:所述顶推承力件(3)的周向外侧面(32)为柱形、锥形、弧形、阶梯形或锥形、弧形、阶梯形的任意组合形状。The flangeless jacking pipe according to claim 4, characterized in that: the circumferential outer side surface (32) of the thrust bearing member (3) is cylindrical, tapered, arc-shaped, stepped or tapered Any combination of, arc and ladder shapes.
  8. 根据权利要求3所述的无法兰式顶管,其特征在于:所述顶推承力件(3)的横截面为L形,所述顶推承力件(3)的阶梯面抵在所述承口(1)底部的环面(11)上,凸出于所述顶推承力件(3)的阶梯面的环形体插入所述管体(4)内,相邻顶管的插口(2)抵在所述顶推承力件(3)的接近承口(1)外端的端面上。The flangeless type jacking pipe according to claim 3, characterized in that: the cross section of the thrust bearing member (3) is L-shaped, and the stepped surface of the thrust bearing member (3) abuts on the On the annular surface (11) at the bottom of the socket (1), the annular body protruding from the stepped surface of the thrust bearing member (3) is inserted into the tube body (4), adjacent to the socket of the top tube (2) Abutting on the end surface of the pushing bearing member (3) close to the outer end of the socket (1).
  9. 根据权利要求8所述的无法兰式顶管,其特征在于:顶推承力件(3)与承口(1)底 部的环面(11)之间设有缓冲垫(7)。The flangeless jack pipe according to claim 8, characterized in that: a cushion (7) is provided between the thrust bearing member (3) and the annular surface (11) at the bottom of the socket (1).
  10. 根据权利要求3或8-9中任一项所述的无法兰式顶管,其特征在于:所述顶推承力件(3)由多个成环形阵列布置的承力单元件(34)拼接而成,相邻所述承力单元件(34)之间通过连接装置(35)连接。The flangeless jacking pipe according to any one of claims 3 or 8-9, characterized in that: the thrust bearing member (3) consists of a plurality of bearing unit members (34) arranged in a circular array It is formed by splicing, and the adjacent load-bearing unit pieces (34) are connected by a connecting device (35).
  11. 一种离心铸造如权利要求2所述无法兰式顶管的方法,其特征在于:A method for centrifugal casting of flangeless pipe jacking according to claim 2, characterized in that:
    a、制造与无法兰式顶管的承口(1)相对应的砂芯(8);a. Manufacture the sand core (8) corresponding to the socket (1) of the flangeless pipe jacking;
    b、在上述砂芯(8)的与承口(1)底部的环面(11)对应的位置,套装顶推承力件(3);b. At the position corresponding to the annular surface (11) at the bottom of the socket (1) of the above-mentioned sand core (8), set the thrust bearing member (3);
    c、将上述套装有顶推承力件(3)的砂芯(8)安装于离心浇铸机的芯架上;c. Install the above-mentioned sand core (8) with the pusher bearing (3) on the core frame of the centrifugal casting machine;
    d、对砂芯(8)和管模(9)之间的空间和管模(9)的管壁进行离心浇铸;d. Centrifugal casting the space between the sand core (8) and the tube mold (9) and the tube wall of the tube mold (9);
    e、待离心浇铸后,将无法兰式顶管从管模(9)中拔出。e. After centrifugal casting, pull out the flangeless top tube from the tube mold (9).
  12. 一种离心铸造如权利要求3所述无法兰式顶管的方法,其特征在于:A method for centrifugal casting of flangeless pipe jacking according to claim 3, characterized in that:
    a、制造与无法兰式顶管的承口(1)相对应的砂芯(8),所述砂芯(8)上设置有可形成承口(1)底部的环面(11)的砂型(81);a. Manufacture a sand core (8) corresponding to the socket (1) of the flangeless jacking pipe, and the sand core (8) is provided with a sand mold that can form the ring surface (11) at the bottom of the socket (1) (81);
    b、将上述砂芯(8)安装于离心浇铸机的芯架上;b. Install the above-mentioned sand core (8) on the core frame of the centrifugal casting machine;
    c、对砂芯(8)和管模(9)之间的空间和管模(9)的管壁进行离心浇铸;c. Centrifugal casting the space between the sand core (8) and the tube mold (9) and the tube wall of the tube mold (9);
    d、待离心浇铸后,将无法兰式顶管从管模(9)中拔出;d. After centrifugal casting, pull out the flangeless pipe jacking from the pipe mold (9);
    e、将顶推承力件(3)安装于顶管的承口(1)的环面(11)处。e. Install the thrust bearing member (3) on the ring surface (11) of the socket (1) of the jacking pipe.
PCT/CN2021/099407 2020-06-11 2021-06-10 Flange-less jacking pipe and casting method therefor WO2021249486A1 (en)

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CN202010529170.4 2020-06-11
CN202010529170.4A CN111561605A (en) 2020-06-11 2020-06-11 Socket type jacking pipe and assembling method thereof
CN202010759615.8 2020-07-31
CN202010759615.8A CN111750174A (en) 2020-07-31 2020-07-31 Bell and spigot nodular cast iron jacking pipe and casting method

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CN116753360A (en) * 2023-08-11 2023-09-15 江苏日升电力机械有限公司 Connecting device for top pipe of spheroidal graphite cast iron pipe

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CN102777706A (en) * 2012-08-10 2012-11-14 新兴铸管股份有限公司 Encased concrete nodular cast iron pipe
CN106247009A (en) * 2016-08-31 2016-12-21 新兴铸管股份有限公司 Metal tube axial jacking force transmission system
CN111561605A (en) * 2020-06-11 2020-08-21 新兴铸管股份有限公司 Socket type jacking pipe and assembling method thereof
CN111750174A (en) * 2020-07-31 2020-10-09 新兴铸管股份有限公司 Bell and spigot nodular cast iron jacking pipe and casting method

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US3963298A (en) * 1972-05-29 1976-06-15 Georg Seiler Socket connection of tubes or tubular elements, in particular of metal
US5615976A (en) * 1993-03-05 1997-04-01 Kawasaki Steel Corp. Double walled pipe, jacking method and pipe end structure of leading pipe
CN102777706A (en) * 2012-08-10 2012-11-14 新兴铸管股份有限公司 Encased concrete nodular cast iron pipe
CN106247009A (en) * 2016-08-31 2016-12-21 新兴铸管股份有限公司 Metal tube axial jacking force transmission system
CN111561605A (en) * 2020-06-11 2020-08-21 新兴铸管股份有限公司 Socket type jacking pipe and assembling method thereof
CN111750174A (en) * 2020-07-31 2020-10-09 新兴铸管股份有限公司 Bell and spigot nodular cast iron jacking pipe and casting method

Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN116753360A (en) * 2023-08-11 2023-09-15 江苏日升电力机械有限公司 Connecting device for top pipe of spheroidal graphite cast iron pipe
CN116753360B (en) * 2023-08-11 2023-10-20 江苏日升电力机械有限公司 Connecting device for top pipe of spheroidal graphite cast iron pipe

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