WO2021244163A1 - Method for preparing non-woven fabric substrate-supported polyethylene nanofiltration membrane - Google Patents

Method for preparing non-woven fabric substrate-supported polyethylene nanofiltration membrane Download PDF

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WO2021244163A1
WO2021244163A1 PCT/CN2021/088075 CN2021088075W WO2021244163A1 WO 2021244163 A1 WO2021244163 A1 WO 2021244163A1 CN 2021088075 W CN2021088075 W CN 2021088075W WO 2021244163 A1 WO2021244163 A1 WO 2021244163A1
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woven fabric
membrane
monomer
supported
polyethylene
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PCT/CN2021/088075
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French (fr)
Chinese (zh)
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程跃
王英杰
邱长泉
庄志
虞少波
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上海恩捷新材料科技有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports

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  • the invention relates to the technical field of nanofiltration membranes, in particular to a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the permeation resistance is relatively large, and the flux is at a low level; and the pores are formed by thermally induced phase separation & stretching
  • the polyethylene microporous membrane has no dense skin, and the whole membrane is made of loose tendon-like fibers.
  • the permeation resistance is small, and the flux is greatly improved compared with traditional polysulfone membranes.
  • the feature of too thin polyethylene material also has its drawbacks, that is, its mechanical strength, especially its compression resistance.
  • the present invention expects to provide a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate to prepare a higher flux, higher rejection rate of inorganic salts, and use of Nanofiltration membrane with improved lifespan and more stable performance.
  • the present invention provides a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the method includes the following steps:
  • the non-woven fabric-supported polyethylene microporous membrane is immersed in a polyamine-containing aqueous solution;
  • the composition of the polyamine aqueous solution includes: a polyfunctional amine monomer, an acid acceptor and a monomer diffusion promoter;
  • the mass fraction of the multifunctional amine monomer in the water phase solution is 0.5 to 3.5%, the mass fraction of the acid acceptor in the water phase solution is 0.1 to 5%, and the monomer diffusion promoter is in the water phase solution.
  • the mass fraction of is 0.01 ⁇ 1%; the immersion time is 5 ⁇ 150 seconds;
  • the nascent membrane obtained in the above steps is heat-treated at 30-100° C. for 0.5-20 minutes, and then air-dried to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the multifunctional amine monomer is piperazine, homopiperazine, N-methylpiperazine, N-isopropylpiperazine, 1-amino-4-methylpiperazine, m-phenylenediamine, p-phenylenediamine, A combination of one or more of phenylenediamine, o-phenylenediamine, ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine.
  • the acid acceptor is one or a combination of triethylamine, sodium acetate, N,N-diisopropylethylamine, pyridine, and potassium carbonate.
  • the monomer diffusion promoter is tetrahydrofuran, sodium lauryl sulfate, sodium dodecylbenzene sulfonate, ethoxylated nonylphenol, polyoxyalkylene ether, polyoxyethylene alkyl ether, octyl A combination of one or more of phenol ethoxylate, poloxamer, alkyl polyglucoside, cetyl alcohol or oleyl alcohol, polyoxyethylene (20) oleyl ether, and imidazolinone methanol.
  • the polybasic acid chloride monomer is trimesoyl chloride, terephthaloyl chloride, isophthaloyl chloride and phthaloyl chloride, biphenyl dicarboxylic acid chloride, naphthalene dicarboxylic acid chloride, cyclopropane tricarboxylic acid chloride, One of cyclopentane tricarboxylic acid chloride and cyclohexane tricarboxylic acid chloride.
  • oil phase solvent is one of n-hexane, cyclohexane, heptane, Isopar G, Isopar E, and Isopar L.
  • the organic solvent includes methanol, ethanol, isopropanol, N-N dimethylformamide, N-N dimethylacetamide, and N-methylpyrrolidone.
  • the mass fraction of the polybasic acid chloride monomer in the oil phase solvent is 0.05-0.5%.
  • non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for a time of 30-100 seconds.
  • the immersion time in the oil phase solution containing the polybasic acid chloride monomer is 15-60 seconds.
  • the heat treatment temperature of the nascent film is 50-80°C, and the heat treatment time is 3-10 minutes.
  • the present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. Compared with existing commercial nanofiltration membranes, its ultra-thin and loose membrane main structure can obtain better pure water permeability, and Higher flux, and maintain the same level of inorganic salt rejection;
  • the present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. Compared with the existing commercial nanofiltration membranes, the cost can be saved by more than 40%, the continuous industrial production capacity is strong, and the economic benefits of the product are very high. considerable;
  • the present invention provides a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. After adding a non-woven fabric as a support, it overcomes the damage of the desalination layer and performance degradation caused by the thin thickness of the polyethylene microporous membrane. This prolongs the time that the membrane filtration performance remains stable, thereby effectively increasing the service life of the membrane.
  • Figure 1 is a schematic diagram of the preparation process of the non-woven fabric substrate supported polyethylene nanofiltration membrane provided by the present invention
  • FIG. 2 is a schematic diagram of the structure of a polyethylene nanofiltration membrane supported on a non-woven fabric substrate of the present invention
  • the specific embodiment of the present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate, comprising a non-woven fabric substrate 3, a polyethylene microporous membrane 2, a nanofiltration membrane skin layer 1; the polyethylene microporous membrane 2 supports After the non-woven fabric substrate 3, a non-woven fabric-supported polyethylene microporous membrane is obtained; the non-woven fabric-supported polyethylene microporous membrane is formed by interfacial polymerization of a polyamine aqueous monomer and a polyacid chloride oil phase monomer The nanofiltration membrane skin layer 1.
  • the material of the non-woven fabric substrate 3 is one or a combination of polyethylene terephthalate, polyethylene, polypropylene, polyamide, and polyurethane.
  • the non-woven fabric substrate 3 has a thickness of 70-110 ⁇ m, and a mass per unit area of 10-150 g/m 2 .
  • the non-woven fabric substrate 3 has a thickness of 90-100 ⁇ m, and a mass per unit area of 50-100 g/m 2 .
  • the thickness of the polyethylene microporous membrane 2 is between 5-25 ⁇ m, and the average pore diameter is between 0.01-0.2 ⁇ m.
  • the thickness of the polyethylene microporous membrane 2 is between 9-20 ⁇ m, and the average pore diameter is between 0.02-0.06 ⁇ m.
  • the non-woven fabric substrate supports polyethylene nanofiltration membrane at 0.48MPa, the pure water flux is 60-90L/m 2 h, the monovalent salt rejection rate is more than 35%, and the divalent salt rejection rate is 98%. above.
  • the present invention also provides a method for preparing the polyethylene nanofiltration membrane supported on the non-woven fabric substrate.
  • the method includes the following steps:
  • the non-woven fabric-supported polyethylene microporous membrane is immersed in a polyamine-containing aqueous solution;
  • the composition of the polyamine aqueous solution includes: a polyfunctional amine monomer, an acid acceptor and a monomer diffusion promoter;
  • the mass fraction of the multifunctional amine monomer in the water phase solution is 0.5 to 3.5%, the mass fraction of the acid acceptor in the water phase solution is 0.1 to 5%, and the monomer diffusion promoter is in the water phase solution.
  • the mass fraction of is 0.01 ⁇ 1%; the immersion time is 5 ⁇ 150 seconds;
  • the nascent membrane obtained in the above steps is heat-treated at 30-100° C. for 0.5-20 minutes, and then air-dried to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the multifunctional amine monomer is piperazine, homopiperazine, N-methylpiperazine, N-isopropylpiperazine, 1-amino-4-methylpiperazine, m-phenylenediamine, p-phenylenediamine, A combination of one or more of phenylenediamine, o-phenylenediamine, ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine.
  • the acid acceptor is one or a combination of triethylamine, sodium acetate, N,N-diisopropylethylamine, pyridine, and potassium carbonate.
  • the monomer diffusion promoter is tetrahydrofuran, sodium lauryl sulfate, sodium dodecyl benzene sulfonate, ethoxylated nonyl phenol, polyoxyalkylene ether, polyoxyethylene alkyl ether, octane A combination of one or more of phenol ethoxylate, poloxamer, alkyl polyglucoside, cetyl alcohol or oleyl alcohol, polyoxyethylene (20) oleyl ether, and imidazolinone methanol.
  • the polybasic acid chloride monomer is trimesoyl chloride, terephthaloyl chloride, isophthaloyl chloride and phthaloyl chloride, biphenyl dicarboxylic acid chloride, naphthalene dicarboxylic acid chloride, cyclopropane tricarboxylic acid chloride, One of cyclopentane tricarboxylic acid chloride and cyclohexane tricarboxylic acid chloride.
  • the oil phase solvent is one of n-hexane, cyclohexane, heptane, Isopar G, Isopar E, and Isopar L.
  • the organic solvent includes methanol, ethanol, isopropanol, N-N dimethylformamide, N-N dimethylacetamide, and N-methylpyrrolidone.
  • the mass fraction of the polybasic acid chloride monomer in the oil phase solvent is 0.05-0.5%.
  • the non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for a time of 30-100 seconds.
  • the immersion time in the oil phase solution containing the polybasic acid chloride monomer is 15-60 seconds.
  • the heat treatment temperature of the nascent film is 50-80°C, and the heat treatment time is 3-10 minutes.
  • the performance parameters are determined according to the following methods:
  • Thickness Measured according to the GB/T6672-2001 Plastic Film and Sheet Thickness Measurement Method with German Marr Film Thickness Gauge C1216, the same sample is tested 5 times, and the average value is taken as the thickness.
  • the average pore size of the polyethylene separation membrane is obtained by testing with an automatic water pressure meter of model AAQ-3K-A-1 produced by Porous Materials Inc. (PMI) And porosity.
  • the water pressure of the automatic water pressure meter is controlled at 100-1500 psi, the water surface tension is 72 dyn/cm, and the contact angle between water and the polyethylene separation membrane is 115 degrees.
  • Pure water flux measured by a nanofiltration testing machine (homemade).
  • Retention rate Measured with a conductivity meter (HQ30d, Hach, USA).
  • the pure water flux is an important parameter to characterize the water permeability of the separation membrane. Under 0.48MPa pressure, deionized water is used as the feed liquid to pre-press the membrane for 1 hour to stabilize the effluent; then perform the pure water flux test, The effective membrane area of the test device is 32 cm 2 .
  • the calculation formula is as follows:
  • Q is the volume of permeated pure water (L)
  • ⁇ t is the permeation time (h)
  • A is the effective area of the permeable membrane (cm 2 ).
  • Retention rate (R) Retention rate (R) two indicators. After the pre-compression of the membrane is completed, use 2000 mg/L MgSO 4 and 500 mg/L NaCl test solution, and test at room temperature 25°C. Calculated as follows:
  • C P and C F are the concentration of the permeate and the feed solution (mg/L).
  • the conductivity and the salt concentration are considered to be linearly related. Therefore, the conductivity can be used instead of the concentration to calculate the salt cutoff rate R.
  • the polyethylene microporous membrane 2 (thickness 9 ⁇ m, average pore diameter 0.046 ⁇ m) was infiltrated with a 50% mass fraction of isopropanol solution, and then washed with deionized water. Then it was placed on the polyethylene terephthalate non-woven fabric substrate 3 (thickness 90 ⁇ m, mass per unit area 76 g/m 2 ), and flattened and fixed.
  • the non-woven fabric supported polyethylene microporous membrane is immersed in the polyamine aqueous solution, where the polyfunctional amine monomer is piperazine (mass concentration 3%), and the acid acceptor is triethylamine (mass concentration 0.5%).
  • the bulk diffusion promoter is sodium lauryl sulfate (mass concentration 0.1%), and the immersion time is 30 seconds; the film is taken out of the water phase, the excess liquid is removed, and then immersed in the polyacid chloride oil phase solution, where the polyacid chloride monomer is benzene Triformyl chloride (mass concentration 0.1%), the solvent used is n-hexane, and it is taken out after being immersed for 30 seconds; heat-treated at 80° C. for 5 minutes to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the polyethylene microporous membrane 2 was replaced with a thickness of 5 ⁇ m, an average pore diameter of 0.051 ⁇ m, and a polyethylene terephthalate non-woven fabric substrate 3 with a thickness of 70 ⁇ m was used for support.
  • the other conditions were the same as those in Example 1.
  • the woven fabric substrate supports polyethylene nanofiltration membrane.
  • a polyethylene terephthalate non-woven fabric substrate 3 with a thickness of 100 ⁇ m is used for loading, and other conditions are the same as in Example 1, to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • the polyethylene microporous membrane 2 was replaced with a thickness of 20 ⁇ m and an average pore diameter of 0.041 ⁇ m, and other conditions were the same as in Example 1, to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  • Example 1 the mass concentration of the water-phase polyamine monomer piperazine was adjusted to 2%, the mass concentration of triethylamine was 1%, the monomer diffusion promoter was 5% isopropanol by mass, and the heat treatment temperature was adjusted to 60. °C, other conditions are unchanged, and a polyethylene nanofiltration membrane supported on a non-woven fabric substrate is obtained.
  • Example 2 Replace the polyethylene microporous membrane 2 in Example 1 with a thicker 25 ⁇ m microporous membrane with an average pore diameter of 0.036 ⁇ m, and use a polyethylene terephthalate with a thickness of 110 ⁇ m and a mass per unit area of 93g/m 2
  • the non-woven fabric substrate 3 is loaded, and other conditions remain unchanged.
  • a polyethylene nanofiltration membrane supported on a non-woven fabric substrate is obtained.
  • the polyethylene microporous membrane 2 (thickness 9 microns, average pore diameter 0.0 46 ⁇ m) was infiltrated with a 50% isopropanol solution, and then washed with deionized water; no non-woven fabric was added for loading.
  • the interfacial polymerization process was carried out, and the steps and reagents were the same as in Example 1, and a polyethylene microporous nanofiltration membrane was obtained.
  • Example 4 The non-woven fabric substrate 3 in Example 4 was removed, and then the nanofiltration membrane was prepared. The steps and conditions were the same as those in Example 4 to obtain a polyethylene microporous nanofiltration membrane.
  • Example 1 The substrate in Example 1 was replaced with a commercial polysulfone ultrafiltration membrane (the thickness of the non-woven fabric was 90 ⁇ m, and the thickness of the polysulfone membrane skin layer was 40 ⁇ m), and other conditions were unchanged to prepare a polysulfone substrate nanofiltration membrane.
  • Comparative Example 1 because there is no non-woven fabric as the substrate to provide support, the thickness of the polyethylene microporous membrane is too thin, and the water-phase monomer is not uniformly distributed, resulting in many defects in the prepared nanofiltration membrane, and high flux during performance testing.
  • the interception is low; after 18 hours of scouring, the polyethylene support is partially destroyed, and the MgSO4 interception rate drops to 90%. After 100 hours, the interception loss rate reaches 15.2%, and the membrane life is poor;
  • Comparative Example 3 uses a commercial ultrafiltration membrane as the substrate, which can obtain high retention, good long-term stability, and retention loss rate as low as 0.8%, but the disadvantage is that the flux is low, only 45L/m 2 .h;
  • Example 1 With the support of non-woven fabric, the rejection rate after being made into a nanofiltration membrane is relatively high. After 100h test, there is still a rejection rate of more than 98%, and the rejection rate is as low as 1.1%. The performance of the membrane can still be maintained after being compressed. stability;
  • Example 2 replaced the ultra-thin polyethylene microporous membrane with a thinner non-woven fabric support, and obtained a high flux of 85L/m 2 .h.
  • the salt interception performance is good, but because the bottom membrane and the support are too Thin, insufficient mechanical strength, high interception loss after long-term operation, interception loss rate is about 2.1%;
  • Example 3 is supported by a thicker non-woven fabric base, which can effectively alleviate the problem of poor impact strength, the interception loss rate is effectively reduced to 1.4%, and the flux is 77L/m 2 .h, which is still maintained at a relatively high level;
  • Example 4 the polyethylene microporous membrane 2 was selected to thicken, and it was found that although the flux was slightly lower at this time, the interception was more stable, and the interception loss rate was only 0.9%, which was close to the performance of a commercial membrane;
  • Example 5 after replacing the polypropylene material non-woven fabric 3, the hydrophobicity is stronger than that of the polyester material, so the pure water penetration resistance is higher, the flux is reduced, the interception performance is worse than that of the example 2, and the interception loss rate rises to 1.7%;
  • Example 6 After adjusting the formula and process parameters, the flux increased significantly, and the corresponding interception was reduced to 98.2%, the performance remained good after 100h test, and the interception loss rate was about 1.0%;
  • Example 7 is replaced with a thicker non-woven fabric 3. At this time, the flux is reduced to 63L/m 2 .h, and the interception level is higher, reaching 99.4%. At the same time, the interception loss rate is only 0.8%, which is comparable to that of commercial ultrafiltration membranes.
  • the prepared nanofiltration membranes are of comparable level, but the flux is significantly higher than that of commercial membranes;
  • the non-woven fabric substrate provided by the present invention supports polyethylene nanofiltration membrane, and compared with the polyethylene microporous nanofiltration membrane without non-woven fabric as the support 3, it has a higher rejection of inorganic salts.
  • the membrane filtration performance is better and stable, and the service life is longer; compared with the existing commercial polysulfone-based nanofiltration membrane, the invention can achieve the same level of rejection and service life, and the present invention has higher flux , The overall performance is better.

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Abstract

Disclosed is a non-woven fabric substrate-supported polyethylene nanofiltration membrane, comprising a non-woven fabric substrate, a polyethylene microporous membrane, and a nanofiltration membrane skin layer. The polyethylene microporous membrane is supported on the non-woven fabric substrate so as to obtain a non-woven fabric-supported polyethylene microporous membrane. The non-woven fabric-supported polyethylene microporous membrane forms the nanofiltration membrane skin layer by means of interfacial polymerization of a polyamine aqueous-phase monomer and a polyacyl chloride oleic-phase monomer. Compared with a polyethylene microporous nanofiltration membrane without a non-woven fabric as a substrate for support, the present invention has a higher inorganic salt rejection rate, better and stable membrane filtration properties, and a longer service life. Compared with existing commercial polysulfone substrate nanofiltration membranes, the present invention can have higher flux and better overall performance while reaching the same rejection rate and service life.

Description

一种无纺布基底担载聚乙烯纳滤膜的制备方法Preparation method of polyethylene nanofiltration membrane supported on non-woven fabric substrate 技术领域Technical field
本发明涉及纳滤膜技术领域,具体涉及一种无纺布基底担载聚乙烯纳滤膜的制备方法。The invention relates to the technical field of nanofiltration membranes, in particular to a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
背景技术Background technique
进入21世纪后,环境破坏与资源短缺的问题愈加突出,其中淡水资源短缺问题十分严峻。通过膜分离法从河湖水,地下苦咸水,海水甚至污水及废水中回用汲取淡水,可有效缓解水资源危机,并成为未来可持续发展的重要一环。功能型纳滤膜可有效降低水的硬度,浊度,色度及细菌,真菌等微生物,低压下即可获得较高的产水量,在国外工业制造业及家用生活中已经得到广泛应用。After entering the 21st century, the problems of environmental destruction and resource shortage have become more prominent, among which the shortage of fresh water resources is very serious. Reusing fresh water from rivers and lakes, underground brackish water, sea water and even sewage and wastewater through membrane separation method can effectively alleviate water resources crisis and become an important part of sustainable development in the future. Functional nanofiltration membranes can effectively reduce water hardness, turbidity, color, bacteria, fungi and other microorganisms, and can obtain higher water production under low pressure. It has been widely used in foreign industrial manufacturing and household life.
现有商品纳滤膜中由于聚砜成膜后指状孔&皮层厚度高且孔径小,透过阻力较大,通量处于较低的水平;而以热致相分离&拉伸成孔形成的聚乙烯微孔膜,没有致密的皮层,膜整体均为疏松的筋状纤维,透过阻力小,通量较传统聚砜膜有较大的提高。但聚乙烯材质过薄的特点也有其缺陷,即机械强度,尤其是抗压性能较差。In the existing commercial nanofiltration membranes, since the thickness of the finger-shaped pores & skin layer is high and the pore size is small after the polysulfone film is formed, the permeation resistance is relatively large, and the flux is at a low level; and the pores are formed by thermally induced phase separation & stretching The polyethylene microporous membrane has no dense skin, and the whole membrane is made of loose tendon-like fibers. The permeation resistance is small, and the flux is greatly improved compared with traditional polysulfone membranes. However, the feature of too thin polyethylene material also has its drawbacks, that is, its mechanical strength, especially its compression resistance.
因此,本领域急需一种机械强度高、通量高、无机盐截留率高、性能稳定及使用寿命良好的纳滤膜。Therefore, there is an urgent need in this field for a nanofiltration membrane with high mechanical strength, high flux, high rejection rate of inorganic salts, stable performance and good service life.
发明内容Summary of the invention
有鉴于此,本发明期望提供一种无纺布基底担载聚乙烯纳滤膜的 制备方法,来制备出保证良好机械强度的前提下,获得通量更高、无机盐截留率更高、使用寿命提升且性能更稳定的纳滤膜。In view of this, the present invention expects to provide a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate to prepare a higher flux, higher rejection rate of inorganic salts, and use of Nanofiltration membrane with improved lifespan and more stable performance.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above objective, the technical solution of the present invention is achieved as follows:
本发明提供了一种制备上述无纺布基底担载聚乙烯纳滤膜的方法,该方法包括如下步骤:The present invention provides a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. The method includes the following steps:
将聚乙烯微孔膜除尘,用有机溶剂浸润,后用去离子水冲洗;Dust the polyethylene microporous membrane, soak it with an organic solvent, and then rinse with deionized water;
将无纺布垫于聚乙烯微孔膜下,拉平,四周压紧固定,得到无纺布担载聚乙烯微孔膜;Put the non-woven fabric under the polyethylene microporous membrane, flatten it, and fix it tightly around it to obtain the non-woven fabric supported polyethylene microporous membrane;
将上述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液;所述多元胺水相溶液组成包括:多官能胺单体,酸接受剂和单体扩散促进剂;所述多官能胺单体在水相溶液中的质量分数为0.5~3.5%,所述酸接受剂在水相溶液中的质量分数为0.1~5%,所述单体扩散促进剂在水相溶液中的质量分数为0.01~1%;浸没时间为5~150秒;The non-woven fabric-supported polyethylene microporous membrane is immersed in a polyamine-containing aqueous solution; the composition of the polyamine aqueous solution includes: a polyfunctional amine monomer, an acid acceptor and a monomer diffusion promoter; The mass fraction of the multifunctional amine monomer in the water phase solution is 0.5 to 3.5%, the mass fraction of the acid acceptor in the water phase solution is 0.1 to 5%, and the monomer diffusion promoter is in the water phase solution. The mass fraction of is 0.01~1%; the immersion time is 5~150 seconds;
将膜从水相取出,去除多余水相溶液,后浸入含多元酰氯单体的油相溶液中,界面聚合反应一段时间后取出得到初生膜;多元酰氯单体在油相溶剂中的质量分数为0.01~1%,浸入时间为5~120秒;Take the membrane out of the water phase, remove the excess water phase solution, and then immerse it in the oil phase solution containing the polyacid chloride monomer. After a period of interfacial polymerization, take it out to obtain the nascent membrane; the mass fraction of the polyacid chloride monomer in the oil phase solvent is 0.01~1%, immersion time is 5~120 seconds;
将上述步骤得到的初生膜进行30~100℃、0.5~20分钟的热处理,后晾干,得到无纺布基底担载聚乙烯纳滤膜。The nascent membrane obtained in the above steps is heat-treated at 30-100° C. for 0.5-20 minutes, and then air-dried to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
进一步地,所述多官能胺单体为哌嗪、高哌嗪、N-甲基哌嗪、N-异丙基哌嗪、1-氨基-4-甲基哌嗪、间苯二胺、对苯二胺、邻苯二胺、乙二胺、丙二胺和三(2-二氨基乙基)胺中的一种或多种的组合。Further, the multifunctional amine monomer is piperazine, homopiperazine, N-methylpiperazine, N-isopropylpiperazine, 1-amino-4-methylpiperazine, m-phenylenediamine, p-phenylenediamine, A combination of one or more of phenylenediamine, o-phenylenediamine, ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine.
进一步地,所述酸接受剂为三乙胺、醋酸钠、N,N-二异丙基乙胺、 吡啶、碳酸钾中的一种或多种的组合。Further, the acid acceptor is one or a combination of triethylamine, sodium acetate, N,N-diisopropylethylamine, pyridine, and potassium carbonate.
进一步地,所述单体扩散促进剂为四氢呋喃、十二烷基硫酸钠,十二烷基苯磺酸钠、乙氧基化壬基酚,聚氧化烯醚、聚氧乙烯烷基醚、辛基酚乙氧基化物、泊洛沙姆、烷基聚葡糖苷、鲸蜡醇或油醇、聚氧乙烯(20)油醚、咪唑啉酮甲醇中的一种或多种的组合。Further, the monomer diffusion promoter is tetrahydrofuran, sodium lauryl sulfate, sodium dodecylbenzene sulfonate, ethoxylated nonylphenol, polyoxyalkylene ether, polyoxyethylene alkyl ether, octyl A combination of one or more of phenol ethoxylate, poloxamer, alkyl polyglucoside, cetyl alcohol or oleyl alcohol, polyoxyethylene (20) oleyl ether, and imidazolinone methanol.
进一步地,所述多元酰氯单体为均苯三甲酰氯,对苯二甲酰氯,间苯二甲酰氯和邻苯二甲酰氯、联苯二羧酰氯、萘二羧酰氯、环丙烷三羧酰氯、环戊烷三羧酰氯、环己烷三羧酰氯中的一种。Further, the polybasic acid chloride monomer is trimesoyl chloride, terephthaloyl chloride, isophthaloyl chloride and phthaloyl chloride, biphenyl dicarboxylic acid chloride, naphthalene dicarboxylic acid chloride, cyclopropane tricarboxylic acid chloride, One of cyclopentane tricarboxylic acid chloride and cyclohexane tricarboxylic acid chloride.
进一步地,所述油相溶剂为正己烷、环己烷、庚烷、Isopar G、Isopar E、Isopar L中的一种。Further, the oil phase solvent is one of n-hexane, cyclohexane, heptane, Isopar G, Isopar E, and Isopar L.
进一步地,所述有机溶剂包括甲醇、乙醇、异丙醇、N-N二甲基甲酰胺、N-N二甲基乙酰胺、N-甲基吡咯烷酮。Further, the organic solvent includes methanol, ethanol, isopropanol, N-N dimethylformamide, N-N dimethylacetamide, and N-methylpyrrolidone.
进一步地,所述多元酰氯单体在油相溶剂中的质量分数为0.05~0.5%。Further, the mass fraction of the polybasic acid chloride monomer in the oil phase solvent is 0.05-0.5%.
进一步地,所述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液中的时间为30~100秒。Further, the non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for a time of 30-100 seconds.
进一步地,所述浸入含多元酰氯单体的油相溶液中的时间为15~60秒。Further, the immersion time in the oil phase solution containing the polybasic acid chloride monomer is 15-60 seconds.
进一步地,所述初生膜热处理温度为50~80℃,热处理时间为3~10分钟。Further, the heat treatment temperature of the nascent film is 50-80°C, and the heat treatment time is 3-10 minutes.
本发明有益效果如下:The beneficial effects of the present invention are as follows:
1)本发明提供一种无纺布基底担载聚乙烯纳滤膜,与现有商品 纳滤膜相比,其超薄且疏松的膜主体结构可获得更好的纯水透过能力,获得更高的通量,且保持同样的无机盐截留水平;1) The present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. Compared with existing commercial nanofiltration membranes, its ultra-thin and loose membrane main structure can obtain better pure water permeability, and Higher flux, and maintain the same level of inorganic salt rejection;
2)本发明提供一种无纺布基底担载聚乙烯纳滤膜,与现有商品纳滤膜相比,可节省40%以上的成本,连续化工业生产的能力强,产品的经济效益十分可观;2) The present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. Compared with the existing commercial nanofiltration membranes, the cost can be saved by more than 40%, the continuous industrial production capacity is strong, and the economic benefits of the product are very high. considerable;
3)本发明提供一种无纺布基底担载聚乙烯纳滤膜的制备方法,通过加入无纺布作支撑后,克服了聚乙烯微孔膜因厚度过薄引起的脱盐层破损,性能衰减的问题,延长了膜过滤性能保持稳定的时间,从而有效提高了膜的使用寿命。3) The present invention provides a method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate. After adding a non-woven fabric as a support, it overcomes the damage of the desalination layer and performance degradation caused by the thin thickness of the polyethylene microporous membrane. This prolongs the time that the membrane filtration performance remains stable, thereby effectively increasing the service life of the membrane.
附图说明Description of the drawings
图1为本发明提供的无纺布基底担载聚乙烯纳滤膜的制备过程示意图;Figure 1 is a schematic diagram of the preparation process of the non-woven fabric substrate supported polyethylene nanofiltration membrane provided by the present invention;
图2为本发明无纺布基底担载聚乙烯纳滤膜的结构示意图;2 is a schematic diagram of the structure of a polyethylene nanofiltration membrane supported on a non-woven fabric substrate of the present invention;
元件标号说明Component label description
1  纳滤膜皮层1 Nanofiltration membrane skin
2  聚乙烯微孔膜2 Polyethylene microporous membrane
3  无纺布基底3 Non-woven fabric base
具体实施方式detailed description
以下对本发明的具体实施方式结合附图进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not used to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围 或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, between the end values of each range, between the end values of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges. These values The scope should be considered as specifically disclosed herein.
本发明具体实施方式提供一种无纺布基底担载聚乙烯纳滤膜,包括无纺布基底3、聚乙烯微孔膜2、纳滤膜皮层1;所述聚乙烯微孔膜2担载在所述无纺布基底3后得到无纺布担载聚乙烯微孔膜;所述无纺布担载聚乙烯微孔膜通过多元胺水相单体与多元酰氯油相单体界面聚合形成所述纳滤膜皮层1。The specific embodiment of the present invention provides a polyethylene nanofiltration membrane supported on a non-woven fabric substrate, comprising a non-woven fabric substrate 3, a polyethylene microporous membrane 2, a nanofiltration membrane skin layer 1; the polyethylene microporous membrane 2 supports After the non-woven fabric substrate 3, a non-woven fabric-supported polyethylene microporous membrane is obtained; the non-woven fabric-supported polyethylene microporous membrane is formed by interfacial polymerization of a polyamine aqueous monomer and a polyacid chloride oil phase monomer The nanofiltration membrane skin layer 1.
优选的,所述无纺布基底3的材质为聚对苯二甲酸乙二醇酯、聚乙烯、聚丙烯、聚酰胺、聚氨基甲酸酯中的一种或几种组合。Preferably, the material of the non-woven fabric substrate 3 is one or a combination of polyethylene terephthalate, polyethylene, polypropylene, polyamide, and polyurethane.
优选的,所述无纺布基底3厚度为70~110μm,单位面积质量介于10~150g/m 2Preferably, the non-woven fabric substrate 3 has a thickness of 70-110 μm, and a mass per unit area of 10-150 g/m 2 .
具体地,所述无纺布基底3厚度为90~100μm,单位面积质量介于50~100g/m 2Specifically, the non-woven fabric substrate 3 has a thickness of 90-100 μm, and a mass per unit area of 50-100 g/m 2 .
优选的,所述聚乙烯微孔膜2厚度介于5~25μm之间,平均孔径介于0.01~0.2μm之间。Preferably, the thickness of the polyethylene microporous membrane 2 is between 5-25 μm, and the average pore diameter is between 0.01-0.2 μm.
具体地,所述聚乙烯微孔膜2厚度介于9~20μm之间,平均孔径介于0.02~0.06μm之间。Specifically, the thickness of the polyethylene microporous membrane 2 is between 9-20 μm, and the average pore diameter is between 0.02-0.06 μm.
优选的,所述无纺布基底担载聚乙烯纳滤膜在0.48MPa下,纯水通量60~90L/m 2h,一价盐截留率35%以上,二价盐截留率为98%以上。 Preferably, the non-woven fabric substrate supports polyethylene nanofiltration membrane at 0.48MPa, the pure water flux is 60-90L/m 2 h, the monovalent salt rejection rate is more than 35%, and the divalent salt rejection rate is 98%. above.
本发明还提供了一种制备上述无纺布基底担载聚乙烯纳滤膜的方法,该方法包括如下步骤:The present invention also provides a method for preparing the polyethylene nanofiltration membrane supported on the non-woven fabric substrate. The method includes the following steps:
将聚乙烯微孔膜2除尘,用有机溶剂浸润,后用去离子水冲洗;Remove dust from the polyethylene microporous membrane 2, soak it with an organic solvent, and then rinse with deionized water;
将无纺布垫于聚乙烯微孔膜2下,拉平,四周压紧固定,得到无纺布担载聚乙烯微孔膜;Place the non-woven fabric under the polyethylene microporous membrane 2, flatten it, and press and fix it around to obtain a non-woven fabric-supported polyethylene microporous membrane;
将上述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液;所述多元胺水相溶液组成包括:多官能胺单体,酸接受剂和单体扩散促进剂;所述多官能胺单体在水相溶液中的质量分数为0.5~3.5%,所述酸接受剂在水相溶液中的质量分数为0.1~5%,所述单体扩散促进剂在水相溶液中的质量分数为0.01~1%;浸没时间为5~150秒;The non-woven fabric-supported polyethylene microporous membrane is immersed in a polyamine-containing aqueous solution; the composition of the polyamine aqueous solution includes: a polyfunctional amine monomer, an acid acceptor and a monomer diffusion promoter; The mass fraction of the multifunctional amine monomer in the water phase solution is 0.5 to 3.5%, the mass fraction of the acid acceptor in the water phase solution is 0.1 to 5%, and the monomer diffusion promoter is in the water phase solution. The mass fraction of is 0.01~1%; the immersion time is 5~150 seconds;
将膜从水相取出,去除多余水相溶液,后浸入含多元酰氯单体的油相溶液中,界面聚合反应一段时间后取出得到初生膜;多元酰氯单体在油相溶剂中的质量分数为0.01~1%,浸入时间为5~120秒;Take the membrane out of the water phase, remove the excess water phase solution, and then immerse it in the oil phase solution containing the polyacid chloride monomer. After a period of interfacial polymerization, take it out to obtain the nascent membrane; the mass fraction of the polyacid chloride monomer in the oil phase solvent is 0.01~1%, immersion time is 5~120 seconds;
将上述步骤得到的初生膜进行30~100℃、0.5~20分钟的热处理,后晾干,得到无纺布基底担载聚乙烯纳滤膜。The nascent membrane obtained in the above steps is heat-treated at 30-100° C. for 0.5-20 minutes, and then air-dried to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
优选的,所述多官能胺单体为哌嗪、高哌嗪、N-甲基哌嗪、N-异丙基哌嗪、1-氨基-4-甲基哌嗪、间苯二胺、对苯二胺、邻苯二胺、乙二胺、丙二胺和三(2-二氨基乙基)胺中的一种或多种的组合。Preferably, the multifunctional amine monomer is piperazine, homopiperazine, N-methylpiperazine, N-isopropylpiperazine, 1-amino-4-methylpiperazine, m-phenylenediamine, p-phenylenediamine, A combination of one or more of phenylenediamine, o-phenylenediamine, ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine.
优选的,所述酸接受剂为三乙胺、醋酸钠、N,N-二异丙基乙胺、吡啶、碳酸钾中的一种或多种的组合。Preferably, the acid acceptor is one or a combination of triethylamine, sodium acetate, N,N-diisopropylethylamine, pyridine, and potassium carbonate.
优选的,所述单体扩散促进剂为四氢呋喃、十二烷基硫酸钠,十二烷基苯磺酸钠、乙氧基化壬基酚,聚氧化烯醚、聚氧乙烯烷基醚、 辛基酚乙氧基化物、泊洛沙姆、烷基聚葡糖苷、鲸蜡醇或油醇、聚氧乙烯(20)油醚、咪唑啉酮甲醇中的一种或多种的组合。Preferably, the monomer diffusion promoter is tetrahydrofuran, sodium lauryl sulfate, sodium dodecyl benzene sulfonate, ethoxylated nonyl phenol, polyoxyalkylene ether, polyoxyethylene alkyl ether, octane A combination of one or more of phenol ethoxylate, poloxamer, alkyl polyglucoside, cetyl alcohol or oleyl alcohol, polyoxyethylene (20) oleyl ether, and imidazolinone methanol.
优选的,所述多元酰氯单体为均苯三甲酰氯,对苯二甲酰氯,间苯二甲酰氯和邻苯二甲酰氯、联苯二羧酰氯、萘二羧酰氯、环丙烷三羧酰氯、环戊烷三羧酰氯、环己烷三羧酰氯中的一种。Preferably, the polybasic acid chloride monomer is trimesoyl chloride, terephthaloyl chloride, isophthaloyl chloride and phthaloyl chloride, biphenyl dicarboxylic acid chloride, naphthalene dicarboxylic acid chloride, cyclopropane tricarboxylic acid chloride, One of cyclopentane tricarboxylic acid chloride and cyclohexane tricarboxylic acid chloride.
优选的,所述油相溶剂为正己烷、环己烷、庚烷、Isopar G、Isopar E、Isopar L中的一种。Preferably, the oil phase solvent is one of n-hexane, cyclohexane, heptane, Isopar G, Isopar E, and Isopar L.
优选的,所述有机溶剂包括甲醇、乙醇、异丙醇、N-N二甲基甲酰胺、N-N二甲基乙酰胺、N-甲基吡咯烷酮。Preferably, the organic solvent includes methanol, ethanol, isopropanol, N-N dimethylformamide, N-N dimethylacetamide, and N-methylpyrrolidone.
优选的,所述多元酰氯单体在油相溶剂中的质量分数为0.05~0.5%。Preferably, the mass fraction of the polybasic acid chloride monomer in the oil phase solvent is 0.05-0.5%.
优选的,所述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液中的时间为30~100秒。Preferably, the non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for a time of 30-100 seconds.
优选的,所述浸入含多元酰氯单体的油相溶液中的时间为15~60秒。Preferably, the immersion time in the oil phase solution containing the polybasic acid chloride monomer is 15-60 seconds.
优选的,所述初生膜热处理温度为50~80℃,热处理时间为3~10分钟。Preferably, the heat treatment temperature of the nascent film is 50-80°C, and the heat treatment time is 3-10 minutes.
以下将通过实施例对本发明进行详细描述。Hereinafter, the present invention will be described in detail through examples.
在以下实施例和对比例中,性能参数按照如下方法测定:In the following examples and comparative examples, the performance parameters are determined according to the following methods:
(1)厚度:采用德国马尔薄膜测厚仪C1216根据GB/T6672-2001塑料薄膜与薄片厚度的测定方法测定,同一样品测试5次,取平均值作为厚度。(1) Thickness: Measured according to the GB/T6672-2001 Plastic Film and Sheet Thickness Measurement Method with German Marr Film Thickness Gauge C1216, the same sample is tested 5 times, and the average value is taken as the thickness.
(2)平均孔径和孔隙率:采用美国多孔材料(Porous Materials Inc.,PMI)公司生产的型号AAQ-3K-A-1的全自动压水仪进行测试得到所述聚乙烯分离膜的平均孔径和孔隙率。所述全自动压水仪的水压控制在100-1500psi,水表面张力为72dyn/cm,水与所述聚乙烯分离膜的接触角为115度。(2) Average pore size and porosity: The average pore size of the polyethylene separation membrane is obtained by testing with an automatic water pressure meter of model AAQ-3K-A-1 produced by Porous Materials Inc. (PMI) And porosity. The water pressure of the automatic water pressure meter is controlled at 100-1500 psi, the water surface tension is 72 dyn/cm, and the contact angle between water and the polyethylene separation membrane is 115 degrees.
(3)纯水通量和截留率:(3) Pure water flux and rejection rate:
纯水通量:采用纳滤测试机(自制)测定。Pure water flux: measured by a nanofiltration testing machine (homemade).
截留率:采用电导率仪(HQ30d,哈希,美国)测定。Retention rate: Measured with a conductivity meter (HQ30d, Hach, USA).
通量与截留率:纯水通量是表征分离膜透水能力的重要参数,在0.48MPa压力下,用去离子水作为料液将膜预压1h使出水稳定;然后进行纯水通量测试,测试装置的有效膜面积为32cm 2。计算公式如下所示: Flux and rejection rate: The pure water flux is an important parameter to characterize the water permeability of the separation membrane. Under 0.48MPa pressure, deionized water is used as the feed liquid to pre-press the membrane for 1 hour to stabilize the effluent; then perform the pure water flux test, The effective membrane area of the test device is 32 cm 2 . The calculation formula is as follows:
Figure PCTCN2021088075-appb-000001
Figure PCTCN2021088075-appb-000001
其中,Q为透过纯水的体积(L),Δt为透过时间(h),A为透过膜有效面积(cm 2)。 Among them, Q is the volume of permeated pure water (L), Δt is the permeation time (h), and A is the effective area of the permeable membrane (cm 2 ).
截留性能:截留率(R)两个指标。膜预压完毕后,换用2000mg/L的MgSO 4和500mg/L的NaCl待测液,室温25℃下测试。计算公式如下: Retention performance: Retention rate (R) two indicators. After the pre-compression of the membrane is completed, use 2000 mg/L MgSO 4 and 500 mg/L NaCl test solution, and test at room temperature 25°C. Calculated as follows:
Figure PCTCN2021088075-appb-000002
Figure PCTCN2021088075-appb-000002
C P和C F分别为渗透液和原料液浓度(mg/L),通常认为电导率与盐浓度之间为线性相关,因而用电导率可以代替浓度进行计算得到截盐率R。 C P and C F are the concentration of the permeate and the feed solution (mg/L). Generally, the conductivity and the salt concentration are considered to be linearly related. Therefore, the conductivity can be used instead of the concentration to calculate the salt cutoff rate R.
实施例1Example 1
将聚乙烯微孔膜2(厚度9μm,平均孔径0.046μm)用质量分数50%的异丙醇溶液浸润,后用去离子水洗净。随即放置于聚对苯二甲酸乙二醇酯无纺布基底3(厚度90μm,单位面积质量76g/m 2)上,拉平固定。 The polyethylene microporous membrane 2 (thickness 9 μm, average pore diameter 0.046 μm) was infiltrated with a 50% mass fraction of isopropanol solution, and then washed with deionized water. Then it was placed on the polyethylene terephthalate non-woven fabric substrate 3 (thickness 90 μm, mass per unit area 76 g/m 2 ), and flattened and fixed.
将无纺布担载聚乙烯微孔膜浸入多元胺水相溶液中,其中多官能胺单体为哌嗪(质量浓度3%),酸接受剂为三乙胺(质量浓度0.5%),单体扩散促进剂为十二烷基硫酸钠(质量浓度0.1%),浸没时间30秒;将膜从水相取出,去除多余液体,后浸入多元酰氯油相溶液,其中多元酰氯单体为均苯三甲酰氯(质量浓度0.1%),所用溶剂为正己烷,浸没30秒后取出;在80℃下热处理5分钟,获得无纺布基底担载聚乙烯纳滤膜。The non-woven fabric supported polyethylene microporous membrane is immersed in the polyamine aqueous solution, where the polyfunctional amine monomer is piperazine (mass concentration 3%), and the acid acceptor is triethylamine (mass concentration 0.5%). The bulk diffusion promoter is sodium lauryl sulfate (mass concentration 0.1%), and the immersion time is 30 seconds; the film is taken out of the water phase, the excess liquid is removed, and then immersed in the polyacid chloride oil phase solution, where the polyacid chloride monomer is benzene Triformyl chloride (mass concentration 0.1%), the solvent used is n-hexane, and it is taken out after being immersed for 30 seconds; heat-treated at 80° C. for 5 minutes to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
实施例2Example 2
将上述聚乙烯微孔膜2更换为厚度5μm,平均孔径为0.051μm,并用厚度为70μm聚对苯二甲酸乙二醇酯无纺布基底3进行担载,其他条件同实施例1,得到无纺布基底担载聚乙烯纳滤膜。The polyethylene microporous membrane 2 was replaced with a thickness of 5 μm, an average pore diameter of 0.051 μm, and a polyethylene terephthalate non-woven fabric substrate 3 with a thickness of 70 μm was used for support. The other conditions were the same as those in Example 1. The woven fabric substrate supports polyethylene nanofiltration membrane.
实施例3Example 3
采用100μm厚度聚对苯二甲酸乙二醇酯无纺布基底3进行担载,其他条件同实施例1,得到无纺布基底担载聚乙烯纳滤膜。A polyethylene terephthalate non-woven fabric substrate 3 with a thickness of 100 μm is used for loading, and other conditions are the same as in Example 1, to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
实施例4Example 4
将上述聚乙烯微孔膜2更换为厚度20μm,平均孔径为0.041μm,其他条件同实施例1,得到无纺布基底担载聚乙烯纳滤膜。The polyethylene microporous membrane 2 was replaced with a thickness of 20 μm and an average pore diameter of 0.041 μm, and other conditions were the same as in Example 1, to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
实施例5Example 5
将聚对苯二甲酸乙二醇酯无纺布基底3更换为聚丙烯材质无纺布基底3(厚度90μm,单位面积质量81g/m 2),其他条件同实施例1,得到无纺布基底担载聚乙烯纳滤膜。 Replace the polyethylene terephthalate non-woven fabric substrate 3 with a polypropylene non-woven fabric substrate 3 (thickness 90 μm, mass per unit area 81 g/m 2 ), and other conditions are the same as in Example 1, to obtain a non-woven fabric substrate Support polyethylene nanofiltration membrane.
实施例6Example 6
将实施例1中水相多元胺单体哌嗪的质量浓度调节为2%,三乙胺质量浓度为1%,单体扩散促进剂为质量浓度5%异丙醇,后调节热处理温度为60℃,其他条件均不变,得到无纺布基底担载聚乙烯纳滤膜。In Example 1, the mass concentration of the water-phase polyamine monomer piperazine was adjusted to 2%, the mass concentration of triethylamine was 1%, the monomer diffusion promoter was 5% isopropanol by mass, and the heat treatment temperature was adjusted to 60. ℃, other conditions are unchanged, and a polyethylene nanofiltration membrane supported on a non-woven fabric substrate is obtained.
实施例7Example 7
将实施例1中聚乙烯微孔膜2换为更厚的25μm,平均孔径0.036μm的微孔膜,且用厚度110μm,单位面积质量为93g/m 2的聚对苯二甲酸乙二醇酯无纺布基底3进行担载,其他条件保持不变。获得无纺布基底担载聚乙烯纳滤膜。 Replace the polyethylene microporous membrane 2 in Example 1 with a thicker 25μm microporous membrane with an average pore diameter of 0.036μm, and use a polyethylene terephthalate with a thickness of 110μm and a mass per unit area of 93g/m 2 The non-woven fabric substrate 3 is loaded, and other conditions remain unchanged. A polyethylene nanofiltration membrane supported on a non-woven fabric substrate is obtained.
对比例1Comparative example 1
将聚乙烯微孔膜2(厚度9微米,平均孔径0.0 46μm)用质量分数50%的异丙醇溶液浸润,后用去离子水洗净;不加无纺布进行担载。The polyethylene microporous membrane 2 (thickness 9 microns, average pore diameter 0.0 46 μm) was infiltrated with a 50% isopropanol solution, and then washed with deionized water; no non-woven fabric was added for loading.
进行界面聚合过程,步骤及试剂与实例1一致,得到聚乙烯微孔 纳滤膜。The interfacial polymerization process was carried out, and the steps and reagents were the same as in Example 1, and a polyethylene microporous nanofiltration membrane was obtained.
对比例2Comparative example 2
将实施例4中无纺布基底3去除,后进行纳滤膜制备,步骤与条件均与实施例4一致,得到聚乙烯微孔纳滤膜。The non-woven fabric substrate 3 in Example 4 was removed, and then the nanofiltration membrane was prepared. The steps and conditions were the same as those in Example 4 to obtain a polyethylene microporous nanofiltration membrane.
对比例3Comparative example 3
将实施例1中基底更换为商品聚砜超滤膜(无纺布厚度90μm,聚砜膜皮层厚度40μm),其他条件均不变,制备获得聚砜基底纳滤膜。The substrate in Example 1 was replaced with a commercial polysulfone ultrafiltration membrane (the thickness of the non-woven fabric was 90 μm, and the thickness of the polysulfone membrane skin layer was 40 μm), and other conditions were unchanged to prepare a polysulfone substrate nanofiltration membrane.
将实施例1-7及对比例1-3进行纯水通量及无机盐截留率测试,测试结果如下表:Examples 1-7 and Comparative Examples 1-3 were tested for pure water flux and inorganic salt rejection rate. The test results are as follows:
表1实施例及对比例纯水通量、无机盐截留率测试结果Table 1 Example and comparative example pure water flux, inorganic salt rejection test results
Figure PCTCN2021088075-appb-000003
Figure PCTCN2021088075-appb-000003
Figure PCTCN2021088075-appb-000004
Figure PCTCN2021088075-appb-000004
由表1可以看出:It can be seen from Table 1:
对比例1由于没有无纺布作基底提供支撑,聚乙烯微孔膜因厚度过薄,水相单体分布不均匀,导致制备的纳滤膜缺陷较多,性能测试时通量偏高,而截留较低;经过18h冲刷后,聚乙烯支撑体部分被破坏,MgSO4截留率即降至90%,100h后截留损失率达到15.2%,膜寿命较差;In Comparative Example 1, because there is no non-woven fabric as the substrate to provide support, the thickness of the polyethylene microporous membrane is too thin, and the water-phase monomer is not uniformly distributed, resulting in many defects in the prepared nanofiltration membrane, and high flux during performance testing. The interception is low; after 18 hours of scouring, the polyethylene support is partially destroyed, and the MgSO4 interception rate drops to 90%. After 100 hours, the interception loss rate reaches 15.2%, and the membrane life is poor;
而对比例2换用更厚的聚乙烯基底膜后,100h后截留可保持在90%以上,截留损失有所缓解,但依然有6.3%;In Comparative Example 2, after replacing it with a thicker polyethylene base film, the interception can be maintained above 90% after 100 hours, and the interception loss is alleviated, but still 6.3%;
对比例3用商品超滤膜做基底,可获得较高的截留,长期稳定性良好,截留损失率低至0.8%,但缺点在于通量较低,仅有45L/m 2.h; Comparative Example 3 uses a commercial ultrafiltration membrane as the substrate, which can obtain high retention, good long-term stability, and retention loss rate as low as 0.8%, but the disadvantage is that the flux is low, only 45L/m 2 .h;
实施例1在无纺布的支撑下,做成纳滤膜后截留率较高,100h测试后仍有98%以上截留率,截留损失率低至1.1%,膜整体受压后性能仍然可以保持稳定;Example 1 With the support of non-woven fabric, the rejection rate after being made into a nanofiltration membrane is relatively high. After 100h test, there is still a rejection rate of more than 98%, and the rejection rate is as low as 1.1%. The performance of the membrane can still be maintained after being compressed. stability;
实施例2换用超薄聚乙烯微孔膜,并且用更薄的无纺布支撑,获得了85L/m 2.h的高通量,同时截盐性能良好,但由于底膜和支撑都过薄,机械强度不足,长时间运行后,截留损失较高,截留损失率在2.1%左右; Example 2 replaced the ultra-thin polyethylene microporous membrane with a thinner non-woven fabric support, and obtained a high flux of 85L/m 2 .h. At the same time, the salt interception performance is good, but because the bottom membrane and the support are too Thin, insufficient mechanical strength, high interception loss after long-term operation, interception loss rate is about 2.1%;
实施例3以较厚的无纺布基底支撑,可有效缓解耐冲击强度差的问题,截留损失率有效降低至1.4%,通量为77L/m 2.h,仍然维持在较高的水平; Example 3 is supported by a thicker non-woven fabric base, which can effectively alleviate the problem of poor impact strength, the interception loss rate is effectively reduced to 1.4%, and the flux is 77L/m 2 .h, which is still maintained at a relatively high level;
实施例4选择将聚乙烯微孔膜2增厚,发现此时虽然通量略低, 但截留更加稳定,截留损失率仅为0.9%,接近商品膜性能;In Example 4, the polyethylene microporous membrane 2 was selected to thicken, and it was found that although the flux was slightly lower at this time, the interception was more stable, and the interception loss rate was only 0.9%, which was close to the performance of a commercial membrane;
实施例5换用聚丙烯材质无纺布3后,疏水性相对聚酯材质更强,因而纯水透过阻力较高,通量有所降低,截留性能较实例2差,截留损失率升至1.7%;In Example 5, after replacing the polypropylene material non-woven fabric 3, the hydrophobicity is stronger than that of the polyester material, so the pure water penetration resistance is higher, the flux is reduced, the interception performance is worse than that of the example 2, and the interception loss rate rises to 1.7%;
实施例6调节配方及工艺参数后,通量提升明显,相应的截留有所降低,降至98.2%,100h测试后性能保持良好,截留损失率在1.0%左右;Example 6 After adjusting the formula and process parameters, the flux increased significantly, and the corresponding interception was reduced to 98.2%, the performance remained good after 100h test, and the interception loss rate was about 1.0%;
实施例7换用更厚的无纺布3,此时通量降低至63L/m 2.h,截留水平较高,可达到99.4%,同时截留损失率仅为0.8%,与商品超滤膜制备的纳滤膜水平相当,但通量显著高于商品膜水平; Example 7 is replaced with a thicker non-woven fabric 3. At this time, the flux is reduced to 63L/m 2 .h, and the interception level is higher, reaching 99.4%. At the same time, the interception loss rate is only 0.8%, which is comparable to that of commercial ultrafiltration membranes. The prepared nanofiltration membranes are of comparable level, but the flux is significantly higher than that of commercial membranes;
由此可以看出,本发明提供的无纺布基底担载聚乙烯纳滤膜,与没有无纺布作基底3提供支撑的聚乙烯微孔纳滤膜相比,具有更高的无机盐截留率,膜过滤性能更好且稳定,使用寿命更长;与现有商品聚砜基底纳滤膜相比,可以在达到相同水平截留率及使用寿命的基础上,本发明具有更高的通量,综合性能更佳。It can be seen from this that the non-woven fabric substrate provided by the present invention supports polyethylene nanofiltration membrane, and compared with the polyethylene microporous nanofiltration membrane without non-woven fabric as the support 3, it has a higher rejection of inorganic salts. The membrane filtration performance is better and stable, and the service life is longer; compared with the existing commercial polysulfone-based nanofiltration membrane, the invention can achieve the same level of rejection and service life, and the present invention has higher flux , The overall performance is better.
以上涉及到公知常识的内容不作详细描述,本领域的技术人员能够理解。The above content related to common knowledge will not be described in detail, and those skilled in the art can understand.
以上所述仅为本发明的一些具体实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above are only some specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the present invention. Within the scope of protection. The technical scope of the present invention is not limited to the content of the description, and its technical scope must be determined according to the scope of the claims.

Claims (10)

  1. 一种无纺布基底担载聚乙烯纳滤膜的制备方法,其特征在于,该方法包括如下步骤:A method for preparing a polyethylene nanofiltration membrane supported on a non-woven fabric substrate is characterized in that the method includes the following steps:
    将聚乙烯微孔膜除尘,用有机溶剂浸润,后用去离子水冲洗;Dust the polyethylene microporous membrane, soak it with an organic solvent, and then rinse with deionized water;
    将无纺布垫于聚乙烯微孔膜下,拉平,四周压紧固定,得到无纺布担载聚乙烯微孔膜;Place the non-woven fabric under the polyethylene microporous membrane, flatten it, and fix it tightly around it to obtain the non-woven fabric supported polyethylene microporous membrane;
    将上述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液中;Immerse the aforementioned non-woven fabric-supported polyethylene microporous membrane in an aqueous solution containing polyamines;
    将膜从水相取出,去除多余水相溶液,后浸入含多元酰氯单体的油相溶液中,界面聚合反应后取出得到初生膜;Take the membrane out of the water phase, remove the excess water phase solution, and then immerse it in the oil phase solution containing the polyacid chloride monomer, and take it out after the interfacial polymerization reaction to obtain the primary membrane;
    将上述步骤得到的初生膜进行热处理后晾干,得到无纺布基底担载聚乙烯纳滤膜。The nascent membrane obtained in the above steps is heat-treated and then air-dried to obtain a polyethylene nanofiltration membrane supported on a non-woven fabric substrate.
  2. 根据权利要求1所述的制备方法,其特征在于:所述含多元胺的水相溶液包括多官能胺单体,酸接受剂和单体扩散促进剂;所述多官能胺单体在水相溶液中的质量分数为0.5~3.5%,所述酸接受剂在水相溶液中的质量分数为0.1~5%,所述单体扩散促进剂在水相溶液中的质量分数为0.01~1%。The preparation method according to claim 1, wherein the aqueous solution containing polyamine comprises a polyfunctional amine monomer, an acid acceptor and a monomer diffusion promoter; the polyfunctional amine monomer is in the water phase The mass fraction in the solution is 0.5 to 3.5%, the mass fraction of the acid acceptor in the aqueous phase solution is 0.1 to 5%, and the mass fraction of the monomer diffusion promoter in the aqueous phase solution is 0.01 to 1% .
  3. 根据权利要求1所述的制备方法,其特征在于:所述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液中的时间为5~150秒;所述含多元酰氯单体的油相溶液中,多元酰氯单体在油相溶剂中的质量分数为0.01~1%,浸入时间为5~120秒;所述热处理条件为30~100℃、0.5~20分钟。The preparation method according to claim 1, characterized in that: the non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for 5 to 150 seconds; and the polyacid chloride-containing monomer In the oil phase solution of the body, the mass fraction of the polybasic acid chloride monomer in the oil phase solvent is 0.01-1%, and the immersion time is 5 to 120 seconds; the heat treatment conditions are 30 to 100° C., 0.5 to 20 minutes.
  4. 根据权利要求2所述的制备方法,其特征在于:所述多官能胺单体为哌嗪、高哌嗪、N-甲基哌嗪、N-异丙基哌嗪、1-氨基-4-甲基哌嗪、间苯二胺、对苯二胺、邻苯二胺、乙二胺、丙二胺和三(2-二氨基乙基)胺中的一种或多种的组合。The preparation method according to claim 2, wherein the polyfunctional amine monomer is piperazine, homopiperazine, N-methylpiperazine, N-isopropylpiperazine, 1-amino-4- A combination of one or more of methylpiperazine, m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine.
  5. 根据权利要求2所述的制备方法,其特征在于:所述酸接受剂为三乙胺、醋酸钠、N,N-二异丙基乙胺、吡啶、碳酸钾中的一种或多种的组合。The preparation method according to claim 2, wherein the acid acceptor is one or more of triethylamine, sodium acetate, N,N-diisopropylethylamine, pyridine, and potassium carbonate combination.
  6. 根据权利要求2所述的制备方法,其特征在于:所述单体扩散促进剂为四氢呋喃、十二烷基硫酸钠,十二烷基苯磺酸钠、乙氧基化壬基酚,聚氧化烯醚、聚氧乙烯烷基醚、辛基酚乙氧基化物、泊洛沙姆、烷基聚葡糖苷、鲸蜡醇或油醇、聚氧乙烯(20)油醚、咪唑啉酮甲醇中的一种或多种的组合。The preparation method according to claim 2, characterized in that: the monomer diffusion promoter is tetrahydrofuran, sodium lauryl sulfate, sodium dodecylbenzene sulfonate, ethoxylated nonylphenol, polyoxyethylene Alkyl ether, polyoxyethylene alkyl ether, octylphenol ethoxylate, poloxamer, alkyl polyglucoside, cetyl alcohol or oleyl alcohol, polyoxyethylene (20) oleyl ether, imidazolinone methanol A combination of one or more.
  7. 根据权利要求1所述的制备方法,其特征在于:所述多元酰氯单体为均苯三甲酰氯,对苯二甲酰氯,间苯二甲酰氯和邻苯二甲酰氯、联苯二羧酰氯、萘二羧酰氯、环丙烷三羧酰氯、环戊烷三羧酰氯、环己烷三羧酰氯中的一种。The preparation method according to claim 1, wherein the polybasic acid chloride monomer is trimesoyl chloride, terephthaloyl chloride, isophthaloyl chloride and phthaloyl chloride, biphenyl dicarboxylic acid chloride, One of naphthalene dicarboxylic acid chloride, cyclopropane tricarboxylic acid chloride, cyclopentane tricarboxylic acid chloride, and cyclohexane tricarboxylic acid chloride.
  8. 根据权利要求1所述的制备方法,其特征在于:所述油相溶剂为正己烷、环己烷、庚烷、异构烷烃G、异构烷烃E、异构烷烃L中的一种。The preparation method according to claim 1, wherein the oil phase solvent is one of n-hexane, cyclohexane, heptane, isoparaffin G, isoparaffin E, and isoparaffin L.
  9. 根据权利要求1所述的制备方法,其特征在于:所述有机溶剂包括甲醇、乙醇、异丙醇、N-N二甲基甲酰胺、N-N二甲基乙酰胺、N-甲基吡咯烷酮。The preparation method according to claim 1, wherein the organic solvent comprises methanol, ethanol, isopropanol, N-N dimethylformamide, N-N dimethylacetamide, and N-methylpyrrolidone.
  10. 根据权利要求3所述的制备方法,其特征在于:所述无纺布担载聚乙烯微孔膜浸没于含多元胺的水相溶液中的时间为30~100秒;所述多元酰氯单体在油相溶剂中的质量分数为0.05~0.5%,浸入时间为15~60秒;所述初生膜热处理温度为50~80℃,热处理时间为3~10分钟。The preparation method according to claim 3, characterized in that: the non-woven fabric-supported polyethylene microporous membrane is immersed in the polyamine-containing aqueous solution for 30-100 seconds; the polyacid chloride monomer The mass fraction in the oil phase solvent is 0.05 to 0.5%, and the immersion time is 15 to 60 seconds; the heat treatment temperature of the primary film is 50 to 80° C., and the heat treatment time is 3 to 10 minutes.
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