WO2021244024A1 - Spindle structure - Google Patents

Spindle structure Download PDF

Info

Publication number
WO2021244024A1
WO2021244024A1 PCT/CN2020/141763 CN2020141763W WO2021244024A1 WO 2021244024 A1 WO2021244024 A1 WO 2021244024A1 CN 2020141763 W CN2020141763 W CN 2020141763W WO 2021244024 A1 WO2021244024 A1 WO 2021244024A1
Authority
WO
WIPO (PCT)
Prior art keywords
front cover
air passage
cover assembly
locking member
air
Prior art date
Application number
PCT/CN2020/141763
Other languages
French (fr)
Chinese (zh)
Inventor
冯尚雄
王鹏
陈怀杰
汤秀清
Original Assignee
广州市昊志机电股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州市昊志机电股份有限公司 filed Critical 广州市昊志机电股份有限公司
Publication of WO2021244024A1 publication Critical patent/WO2021244024A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

Abstract

A spindle structure, comprising: a body (1); a bearing (2), mounted in the body (1); a central spindle (3), inserted into the bearing (2) and capable of rotating with respect to the body (1); a locking member (4), sleeving the periphery of the central spindle (3) and being capable of rotating along with the rotation of the central spindle (3), the rear end of the locking member (4) abutting against an inner ring of the bearing (2); a front cover assembly (5), annularly provided on the periphery of the locking member (4), the front cover assembly (5) being connected to the body (1), and the rear end of the front cover assembly (5) abutting against an outer ring of the bearing (2); and a dustproof cover (6), annularly provided on the periphery of the central spindle (3) and located at the front end of the locking member (4) and the front cover assembly (5), and the dustproof cover (6) being detachably connected to the locking member (4) or the front cover assembly (5). A first air channel (12) is formed in the body (1), and a second air channel (51) communicated with the first air channel (12) is formed in the front cover assembly (5); a maze air channel (7) is defined between the front cover assembly (5) and the locking member (4), and the rear end of the maze air channel (7) is communicated with the front end of the bearing (2); air holes (52) communicated with the second air channel (51) and the maze air channel (7) are formed in the front cover assembly (5). The spindle structure can avoid water accumulation in the front cover portion of the body and can achieve good sealing and dustproof effects; in addition, different dustproof covers are only required to be changed when switching is performed between horizontal and vertical mounting, and the versatility and maintainability of the spindle can be improved.

Description

主轴结构Spindle structure
本申请要求申请日为2020年6月3日、申请号为202010497611.7的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application whose application date is June 3, 2020 and the application number is 202010497611.7. The entire content of this application is incorporated into this application by reference.
技术领域Technical field
本申请涉及机床设备技术领域,例如涉及一种主轴结构。This application relates to the technical field of machine tool equipment, for example, to a spindle structure.
背景技术Background technique
自动化及全民智造的背景下,机床领域对主轴提出了更高的要求,未来电主轴模块化、通用化是大势所需,一种电主轴只能适配一种型号的机床的情况将会越来越少。在主轴模块化、通用化的进程中难免会遇到一些难题,需要克服某些甚至是由来已久的工业难点、痛点,其中对主轴的密封性能的要求便是伴随着主轴诞生的。Under the background of automation and national intelligent manufacturing, the field of machine tools has put forward higher requirements for spindles. In the future, the modularization and generalization of electric spindles is a general trend. The situation that one type of electric spindle can only be adapted to one type of machine tool will be Fewer and fewer. In the process of modularization and generalization of spindles, it is inevitable that some problems will be encountered, and some even long-standing industrial difficulties and pain points need to be overcome. Among them, the requirements for the sealing performance of the spindle are born with the spindle.
主轴应用于机床上难免会受到机床冷却液、切削液及空气中的加工粉尘等各种杂质侵扰,外界污物会对主轴造成极大影响,首当其冲的便是主轴轴承,轴承是主轴中最重要的一个部件,往往轴承失效主轴即失效。轴承作为相对精密的部件之一,对工况的要求很严格,如果没有合适的密封结构,则主轴轴承的回转精度、振动、散热各项性能指标会迅速降低乃至完全丧失,轴承磨损、卡滞最终失效。另外,倘若外界水汽等进入主轴内部会导致主轴电机受到致命影响,严重的可能会使电机定子击穿,所以主轴的鼻端密封结构也是不可或缺的。一个合理的密封结构能有效降低主轴轴承损坏率,使主轴的性能更加稳定、寿命更加长久。Spindles used on machine tools will inevitably be invaded by various impurities such as machine tool coolant, cutting fluid and machining dust in the air. External dirt will have a great impact on the spindle. The first thing to bear is the spindle bearing. The bearing is the most important of the spindle. A component of the main shaft often fails when the bearing fails. Bearings, as one of the relatively precise parts, have strict requirements on working conditions. If there is no suitable sealing structure, the rotation accuracy, vibration, and heat dissipation performance indicators of the spindle bearing will be rapidly reduced or even lost completely, and the bearing will wear and jam. Eventually failed. In addition, if external water vapor enters the spindle, it will cause the spindle motor to be fatally affected, and it may cause the motor stator to breakdown. Therefore, the nose seal structure of the spindle is also indispensable. A reasonable sealing structure can effectively reduce the damage rate of the spindle bearing, so that the performance of the spindle is more stable and the service life is longer.
现有的主轴密封技术中,气幕密封最为高效,被主轴制造商广泛使用,具体工作原理为气源提供干净的干燥的高压空气从主轴内部向外界吹拂,在轴承与外界形成一个流动的空气幕墙,从而阻止外界污染物进入轴承。但现有的主轴密封结构普遍仅支持卧式或立式安装中的其中一种方式:将卧式安装的主轴采用立式安装后,可能有渗液风险,要转换成立式安装通常需要更换主轴或是返厂改变主轴密封结构以实现防水防尘的需要;而立式安装的主轴采用卧式安装后,则由于重力作用在机体下盖与防尘盖形成的内部空间可能会积液,需要特别开一个泄露孔,且在安装时需将此孔竖直向下安装。Among the existing spindle sealing technologies, the air curtain seal is the most efficient and is widely used by spindle manufacturers. The specific working principle provides the air source with clean and dry high-pressure air blowing from the inside of the spindle to the outside, forming a flowing air between the bearing and the outside. The curtain wall prevents external contaminants from entering the bearing. However, the existing spindle sealing structure generally only supports one of the horizontal or vertical installation methods: after the horizontally installed spindle is installed vertically, there may be a risk of leakage, and it is usually necessary to replace the spindle if it is converted to a vertical installation. Or return to the factory to change the sealing structure of the main shaft to achieve the need for waterproof and dustproof; while the vertical installation of the main shaft is installed horizontally, the internal space formed by the lower cover and the dust cover of the body may accumulate due to gravity. Specially open a leak hole, and this hole must be installed vertically downwards during installation.
发明内容Summary of the invention
本申请提供一种主轴结构,其能够实现立卧通用化设计,且不管是立式安装或卧式安装均可取得良好的密封效果。The present application provides a main shaft structure, which can realize a vertical and horizontal universal design, and can achieve a good sealing effect regardless of whether it is installed vertically or horizontally.
一实施例提供一种主轴结构,包括:An embodiment provides a spindle structure, including:
机体,其前端开设有安装孔;The body has a mounting hole at the front end;
轴承,其安装于所述安装孔内;Bearing, which is installed in the mounting hole;
轴芯,其插设于所述轴承内,所述轴芯能够绕其转动轴线相对于所述机体发生转动;A shaft core, which is inserted in the bearing, and the shaft core can rotate relative to the body about its axis of rotation;
锁紧件,其套设于所述轴芯的外周,并能够随所述轴芯转动而转动,所述锁紧件的后端抵接于所述轴承的内圈的前端;A locking member, which is sleeved on the outer circumference of the shaft core and can rotate with the rotation of the shaft core, and the rear end of the locking member abuts against the front end of the inner ring of the bearing;
前盖组件,其环设于所述锁紧件的外周,所述前盖组件与所述机体相连,且所述前盖组件的后端抵接于所述轴承的外圈的前端;及A front cover assembly, which is arranged around the outer circumference of the locking member, the front cover assembly is connected to the body, and the rear end of the front cover assembly abuts against the front end of the outer ring of the bearing; and
防尘盖,其环设于所述轴芯的外周并位于所述锁紧件及所述前盖组件的前端,所述防尘盖与所述锁紧件或所述前盖组件可拆卸连接;A dust cover, which is ringed around the outer circumference of the shaft core and located at the front end of the locking member and the front cover assembly, and the dust cover is detachably connected to the locking member or the front cover assembly ;
其中,所述机体上开设有第一气道,所述前盖组件上开设有与所述第一气道连通的第二气道,所述前盖组件的前端邻近所述轴芯的部分呈第一阶梯结构,所述第一阶梯结构环绕所述轴芯设置,所述锁紧件的后端呈与所述第一阶梯结构的轮廓相适配的第二阶梯结构,所述第一阶梯结构与所述第二阶梯结构之间限定成迷宫气道,所述迷宫气道的后端连通至所述轴承的前端,所述前盖组件上开设有连通所述第二气道及所述迷宫气道的通气孔,所述防尘盖与所述前盖组件之间、或者所述防尘盖与锁紧件的前端以及所述轴线的外周面之间限定有连通所述迷宫气道的前端与外部空间的出气道。Wherein, the body is provided with a first air passage, the front cover assembly is provided with a second air passage communicating with the first air passage, and the front end of the front cover assembly is adjacent to the shaft core. A first stepped structure, the first stepped structure is arranged around the shaft core, the rear end of the locking member is a second stepped structure that matches the contour of the first stepped structure, the first stepped structure A labyrinth airway is defined between the structure and the second stepped structure, the rear end of the labyrinth airway is connected to the front end of the bearing, and the front cover assembly is provided with a connection between the second airway and the A vent hole of a labyrinth airway, the labyrinth airway is defined between the dustproof cover and the front cover assembly, or between the dustproof cover and the front end of the locking member and the outer peripheral surface of the axis The air outlet of the front end and the outer space.
在上述主轴结构中,可选地,所述前盖组件的后端面上相对于所述轴承的位置开设有开槽,所述开槽与所述迷宫气道的后端连通。In the above main shaft structure, optionally, a slot is formed on the rear end surface of the front cover assembly relative to the position of the bearing, and the slot communicates with the rear end of the labyrinth air passage.
在上述主轴结构中,可选地,所述第二气道包括进气道、连通气道及分配气道,所述进气道沿轴向延伸并与所述第一气道连通,所述连通气道沿径向延伸,所述连通气道的远转动轴线端与所述进气道连通,所述连通气道的近转动轴线端与所述分配气道连通,所述分配气道环绕所述轴芯开设;In the above main shaft structure, optionally, the second air passage includes an air intake passage, a communicating air passage, and a distribution air passage. The air intake passage extends in the axial direction and communicates with the first air passage. The communicating air passage extends in the radial direction, the distal rotation axis end of the communicating air passage communicates with the air inlet passage, the proximal rotation axis end of the communicating air passage communicates with the distribution air passage, and the distribution air passage surrounds The shaft core is opened;
所述前盖组件上开设有若干所述通气孔,所述通气孔连通所述分配气道与所述迷宫气道,各所述通气孔沿所述分配气道的周向间隔均匀分布。The front cover assembly is provided with a plurality of vent holes, the vent holes communicate with the distribution air passage and the labyrinth air passage, and each vent hole is evenly distributed along the circumferential interval of the distribution air passage.
在上述主轴结构中,可选地,所述通气孔与所述连通气道错开设置。In the above main shaft structure, optionally, the vent hole and the communicating air passage are staggered.
在上述主轴结构中,可选地,所述前盖组件包括:In the above spindle structure, optionally, the front cover assembly includes:
前盖体,其套设于所述锁紧件的后端外周,所述进气道开设于所述前盖体的后端面上,所述连通气道贯穿于所述前盖体的内、外侧开设,且所述前盖体的前端面开设有环绕于所述锁紧件外周的容纳槽;The front cover body is sleeved on the outer periphery of the rear end of the locking member, the air inlet is opened on the rear end surface of the front cover body, and the communicating air passage penetrates the inner and outer sides of the front cover body. The outer side is opened, and the front end surface of the front cover body is opened with a receiving groove surrounding the outer periphery of the locking member;
内套,其设于所述容纳槽内并与所述前盖体相连;及An inner sleeve, which is arranged in the containing groove and connected with the front cover; and
堵头,其插设于所述连通气道的外端;A plug, which is inserted at the outer end of the communicating airway;
其中,所述内套与所述前盖体之间限定有所述分配气道,且所述通气孔开设于所述内套上。Wherein, the distribution air passage is defined between the inner sleeve and the front cover, and the vent hole is opened on the inner sleeve.
在上述主轴结构中,可选地,所述内套包括:In the above spindle structure, optionally, the inner sleeve includes:
第一环体,其外周壁开设有环形槽;及The first ring body is provided with an annular groove on its outer peripheral wall; and
第二环体,其沿所述第一环体的内缘设置且连接于所述第一环体的后端,所述第一环体与所述第二环体相连的外周限定成台阶状,所述通气孔开设于所述第二环体上;A second ring body, which is arranged along the inner edge of the first ring body and connected to the rear end of the first ring body, and the outer circumference of the first ring body connected to the second ring body is defined as a step , The vent hole is opened on the second ring body;
其中,所述环形槽与所述前盖体之间设有密封胶。Wherein, a sealant is provided between the annular groove and the front cover body.
在上述主轴结构中,可选地,所述防尘盖包括防尘盖体及后弯部,所述防尘盖体套设于所述轴芯的外周,所述后弯部沿所述防尘盖体的外缘向后延伸并环设于所述前盖组件的外周,所述后弯部与所述前盖组件之间限定有后端与外部空间连通的出气段;In the above spindle structure, optionally, the dust cover includes a dust cover body and a back bent part, the dust cover body is sleeved on the outer circumference of the shaft core, and the back bent part is along the The outer edge of the dust cover body extends backwards and is arranged around the outer periphery of the front cover assembly, and an air outlet section with a rear end communicating with the outer space is defined between the rear bend and the front cover assembly;
所述防尘盖体的后端面开设有环绕所述轴芯且沿径向延伸的槽体,所述槽体的近转动轴线端与所述迷宫气道的前端连通,所述槽体的远转动轴线端与所述出气段连通,所述出气段及所述槽体共同限定成所述出气道。The rear end surface of the dust cover body is provided with a groove body that surrounds the shaft core and extends in the radial direction. The end of the rotation axis is communicated with the air outlet section, and the air outlet section and the groove body jointly define the air outlet passage.
在上述主轴结构中,可选地,所述防尘盖的外周开设有环形的引流槽;In the above spindle structure, optionally, an annular drainage groove is provided on the outer periphery of the dust cover;
沿所述防尘盖的纵截面观察,所述引流槽包括从后至前顺次连接的第一壁及第二壁,所述第一壁大致垂直于所述转动轴线,所述第二壁呈倾斜状且从后至前逐渐远离所述转动轴线。Viewed along the longitudinal section of the dust cover, the drainage groove includes a first wall and a second wall that are sequentially connected from back to front, the first wall is substantially perpendicular to the rotation axis, and the second wall It is inclined and gradually moves away from the rotation axis from back to front.
在上述主轴结构中,可选地,所述防尘盖的内周面与所述轴芯之间限定有与外部空间连通的出气段,所述防尘盖的后端面开设有环绕所述轴芯且沿径向延伸的槽体,所述槽体的远转动轴线端与所述迷宫气道的前端连通,所述槽体的近转动轴线端与所述出气段连通,所述出气段及所述槽体共同限定成所述出气道。In the above-mentioned spindle structure, optionally, an air outlet section communicating with the outer space is defined between the inner peripheral surface of the dust cover and the shaft core, and the rear end surface of the dust cover is provided with an opening around the shaft. Core and radially extending groove body, the distal rotation axis end of the groove body communicates with the front end of the labyrinth airway, the proximal rotation axis end of the groove body communicates with the air outlet section, the air outlet section and The troughs collectively define the air outlet.
在上述主轴结构中,可选地,所述迷宫气道包括沿轴向延伸的进气段、依次连接于所述进气段的后端的至少一个沿径向延伸的第一段及至少一个沿轴向延伸的第二段,所述进气段的前端与所述槽体连通;In the above-mentioned main shaft structure, optionally, the labyrinth air passage includes an air inlet section extending in the axial direction, at least one first section extending in the radial direction connected to the rear end of the air inlet section, and at least one edge In the second axially extending section, the front end of the air inlet section is in communication with the groove body;
其中,所述进气段的径向宽度与所述出气段的径向宽度基本一致,所述槽体的轴向宽度与所述第一段的轴向宽度基本一致,将所述进气段的径向宽度定义为a,所述第一段的轴向宽度定义为b,所述第二段的径向宽度定义为c,a<c<b。Wherein, the radial width of the inlet section is substantially the same as the radial width of the outlet section, the axial width of the groove body is substantially the same as the axial width of the first section, and the inlet section is The radial width of is defined as a, the axial width of the first section is defined as b, and the radial width of the second section is defined as c, a<c<b.
在上述主轴结构中,可选地,所述前盖组件与所述机体之间设有第一密封圈,所述第一密封圈沿所述第一气道与所述第二气道连通位置的边缘设置。In the above main shaft structure, optionally, a first sealing ring is provided between the front cover assembly and the body, and the first sealing ring is located along the first air passage and the second air passage. The edge setting.
在上述主轴结构中,可选地,所述前盖组件与所述机体之间设有第二密封圈,所述第二密封圈环绕所述轴芯设置,且相对于所述第一气道与所述第二气道的连通位置,所述第二密封圈更靠近所述转动轴线。In the above-mentioned spindle structure, optionally, a second sealing ring is provided between the front cover assembly and the body, and the second sealing ring is arranged around the shaft core and is opposite to the first airway. At the communication position with the second air passage, the second sealing ring is closer to the rotation axis.
在上述主轴结构中,可选地,所述前盖组件与所述机体之间、以及所述防尘盖与所述锁紧件或所述前盖组件之间均采用螺钉相连。In the above spindle structure, optionally, the front cover assembly and the machine body, and the dustproof cover and the locking member or the front cover assembly are all connected by screws.
在上述主轴结构中,可选地,所述锁紧件与所述轴芯采用螺纹相连。In the above spindle structure, optionally, the locking member and the shaft core are connected by threads.
本申请的主轴结构,主轴结构将前盖部分一分为二设计,其中前盖组件安装于机体上,防尘罩可拆卸安装于前盖组件的前侧,且在轴芯外部套设有锁紧件,装配完成后,在锁紧件与前盖组件之间限定有迷宫气道;工作过程中,机体内通有高压空气,高压空气经机体及前盖组件后,进入迷宫气道,从而在迷宫气道内形成气幕,以对轴承实现较好的密封防尘,最后高压气体从出气道向外喷出;本实施例利用重力、离心力及气封气流的共同作用,以避免在机体前盖部分积水,并能够起到较好的密封防尘作用;另外,在卧式与立式安装之间进行转换时,仅需要更换不同的防尘盖即可,能够提升主轴的通用性和可维护性。In the main shaft structure of the present application, the main shaft structure divides the front cover part into two designs, wherein the front cover assembly is installed on the body, the dust cover is detachably installed on the front side of the front cover assembly, and a lock is sleeved on the outside of the shaft core. After the assembly is completed, a labyrinth airway is defined between the locking member and the front cover assembly; during the working process, high-pressure air flows into the body, and the high-pressure air enters the labyrinth airway after passing through the body and the front cover assembly. An air curtain is formed in the labyrinth air passage to achieve better sealing and dust-proofing of the bearing, and finally high-pressure gas is sprayed out from the air outlet; this embodiment uses the combined action of gravity, centrifugal force, and air-sealing airflow to avoid getting in front of the body The cover part has accumulated water and can play a better sealing and dust-proof effect; in addition, when switching between horizontal and vertical installation, only need to replace a different dust cover, which can improve the versatility and versatility of the spindle. Maintainability.
附图说明Description of the drawings
图1是本申请的主轴结构的一个实施例的剖视图;Figure 1 is a cross-sectional view of an embodiment of the spindle structure of the present application;
图2是图1中的主轴结构关于迷宫气道的局部放大示意图;Fig. 2 is a partial enlarged schematic diagram of the main shaft structure in Fig. 1 with respect to the labyrinth airway;
图3是图1中的主轴结构的另一方向的剖视图;FIG. 3 is a cross-sectional view of the spindle structure in FIG. 1 in another direction;
图4是图1中的主轴结构的内套的结构示意图;4 is a schematic diagram of the structure of the inner sleeve of the spindle structure in FIG. 1;
图5是图4的主视图;Figure 5 is a front view of Figure 4;
图6是图5的I部局部放大图;Fig. 6 is a partial enlarged view of part I of Fig. 5;
图7是图1中的主轴结构的防尘盖的结构示意图;Figure 7 is a schematic structural view of the dust cover of the spindle structure in Figure 1;
图8是本申请的主轴结构的另一个实施例的剖视图。Fig. 8 is a cross-sectional view of another embodiment of the spindle structure of the present application.
图中,1、机体;11、安装孔;12、第一气道;2、轴承;3、轴芯;31、转动轴线;4、锁紧件;5、前盖组件;51、第二气道;511、进气道;512、连通气道;513、分配气道;52、通气孔;53、前盖体;531、容纳槽;54、内套;541、第一环体;5411、环形槽;542、第二环体;55、堵头;56、开槽;6、防尘盖;61、防尘盖体;62、后弯部;63、槽体;64、引流槽;641、第一壁;642、第二壁;7、迷宫气道;71、进气段;72、第一段;73、第二段;8、出气道;9、出气段;10、第一密封圈;20、第二密封圈;30、螺钉。In the figure, 1. Body; 11. Mounting hole; 12. First air passage; 2. Bearing; 3. Shaft core; 31. Rotation axis; 4. Locking member; 5. Front cover assembly; 51. Second air Channel; 511, air inlet; 512, connecting air channel; 513, distribution air channel; 52, vent; 53, front cover; 531, containing groove; 54, inner sleeve; 541, first ring body; 5411 Annular groove; 542, second ring body; 55, plug; 56, slotting; 6, dust cover; 61, dust cover body; 62, back bend; 63, tank body; 64, drainage groove; 641 7. First wall; 642. Second wall; 7. Labyrinth air passage; 71. Inlet section; 72. First section; 73. Second section; 8. Outlet passage; 9. Outlet section; 10. First seal Ring; 20, the second sealing ring; 30, screw.
具体实施方式detailed description
首先,需要说明的是,在本文中所提到的“前”、“后”分别指的是,当在主轴结构安装加工工具以对工件进行加工时,近工件的一端为“前”,远工件的一端为“后”,它们是相对的概念,并且因此能够根据其所处于的不同位置和不同的实用状态而改变。所以,不应将这些或其他方位用于理解为限制性用语。First of all, it should be noted that the "front" and "rear" mentioned in this article respectively refer to when the processing tool is installed on the spindle structure to process the workpiece, the end near the workpiece is the "front" and the far One end of the workpiece is "rear", they are relative concepts, and therefore can be changed according to their different positions and different practical states. Therefore, these or other directions should not be used as restrictive terms.
应注意,术语“包括”并不排除其他要素或步骤,并且“一”或“一个”并不排除复数。It should be noted that the term "comprising" does not exclude other elements or steps, and "a" or "an" does not exclude a plural number.
此外,还应当指出的是,对于本文的实施例中描述或隐含的任意单个技术特征,或在附图中示出或隐含的任意单个技术特征,仍能够在这些技术特征(或其等同物)之间继续进行组合,从而获得未在本文中直接提及的本申请的其他实施例。In addition, it should also be pointed out that for any single technical feature described or implied in the embodiments herein, or any single technical feature shown or implied in the drawings, these technical features (or their equivalents) Continue to combine between things) to obtain other embodiments of the present application that are not directly mentioned in this article.
另外还应当理解的是,本文中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。In addition, it should be understood that the terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the “first” information may also be referred to as “second” information, and similarly, the “second” information may also be referred to as “first” information.
应当注意的是,在不同的附图中,相同的参考标号表示相同或大致相同的组件。It should be noted that in different drawings, the same reference numerals indicate the same or substantially the same components.
实施例一Example one
如图1-图7所示,本实施例提供一种主轴结构,其包括:机体1、轴承2、轴芯3、锁紧件4、前盖组件5及防尘盖6。机体1的前端开设有安装孔11,轴 承2安装于安装孔11内,轴芯3插设于轴承2内,轴芯3能够绕其转动轴线31相对于机体1发生转动,锁紧件4套设于轴芯3的外周,并能够随轴芯3转动而转动,锁紧件4的后端抵接于轴承2的内圈的前端,前盖组件5环设于锁紧件4的外周,前盖组件5与机体1相连,且前盖组件5的后端抵接于轴承2的外圈的前端,防尘盖6环设于轴芯3的外周并位于锁紧件4及前盖组件5的前端,防尘盖6与锁紧件4可拆卸连接;其中,机体1上开设有第一气道12,前盖组件5上开设有与第一气道12连通的第二气道51,前盖组件5的前端邻近轴芯3的部分呈第一阶梯结构,第一阶梯结构环绕轴芯3设置,锁紧件4的后端呈与第一阶梯结构的轮廓相适配的第二阶梯结构,第一阶梯结构与第二阶梯结构之间限定成迷宫气道7,迷宫气道7连通至轴承2的前端,前盖组件5上开设有连通第二气道51及迷宫气道7的通气孔52,防尘盖6与前盖组件5之间限定有连通迷宫气道7的前端与外部空间的出气道8。As shown in Figures 1-7, this embodiment provides a spindle structure, which includes: a body 1, a bearing 2, a shaft core 3, a locking member 4, a front cover assembly 5, and a dust cover 6. The front end of the body 1 is provided with a mounting hole 11, the bearing 2 is installed in the mounting hole 11, the shaft core 3 is inserted into the bearing 2, the shaft core 3 can rotate relative to the body 1 about its rotation axis 31, and 4 sets of locking parts It is arranged on the outer circumference of the shaft core 3 and can rotate with the rotation of the shaft core 3. The rear end of the locking member 4 abuts against the front end of the inner ring of the bearing 2, and the front cover assembly 5 is ring-mounted on the outer circumference of the locking member 4, The front cover assembly 5 is connected to the body 1, and the rear end of the front cover assembly 5 abuts against the front end of the outer ring of the bearing 2. The dust cover 6 is ringed on the outer periphery of the shaft core 3 and is located at the locking member 4 and the front cover assembly At the front end of 5, the dust cover 6 and the locking member 4 are detachably connected; wherein, the body 1 is provided with a first air passage 12, and the front cover assembly 5 is provided with a second air passage 51 communicating with the first air passage 12 , The front end of the front cover assembly 5 is adjacent to the shaft core 3 in a first stepped structure, the first stepped structure is arranged around the shaft core 3, the rear end of the locking member 4 is a second stepped structure that matches the contour of the first stepped structure. A stepped structure, a labyrinth airway 7 is defined between the first stepped structure and the second stepped structure, the labyrinth airway 7 is connected to the front end of the bearing 2, and the front cover assembly 5 is provided with the second airway 51 and the labyrinth airway 7 The air vent 52 is defined between the dust cover 6 and the front cover assembly 5 to define an air outlet 8 connecting the front end of the labyrinth air channel 7 and the outer space.
更具体地,防尘盖6包括防尘盖体61及后弯部62,防尘盖体61套设于轴芯3的外周,后弯部62沿防尘盖体61的外缘向后延伸并环设于前盖组件5的外周,后弯部62与前盖组件5之间限定有与外部空间连通的出气段9;防尘盖体61的后端面开设有环设于轴芯3且沿径向延伸的槽体63,槽体63的近转动轴线31端与迷宫气道7的前端连通,槽体63的远转动轴线31端与出气段9连通,出气段9及槽体63共同限定成上述出气道8。More specifically, the dust cover 6 includes a dust cover 61 and a back bent portion 62. The dust cover 61 is sleeved on the outer periphery of the shaft core 3, and the back bent portion 62 extends backward along the outer edge of the dust cover 61 It is arranged around the outer periphery of the front cover assembly 5, and an air outlet section 9 communicating with the external space is defined between the rear bent portion 62 and the front cover assembly 5; The groove body 63 extends in the radial direction. The proximal rotation axis 31 end of the groove body 63 communicates with the front end of the labyrinth air passage 7, and the distal rotation axis 31 end of the groove body 63 communicates with the air outlet section 9, and the air outlet section 9 and the groove body 63 are common Restricted to the above-mentioned air outlet 8.
该实施例中的主轴结构主要适用于卧式安装,其主要的改进点是将传统的机体1前盖一分为二,其中,前盖组件5作为动部件安装于机体1的前端,防尘盖6作为动部件可拆线安装在锁紧件4上与轴芯3一同转动,且前盖组件5与锁紧件4均设置成台阶结构,从而通过前盖组件5与锁紧件4两两凹凸相对的形式构成迷宫气道7;主轴工作时,往机体1内持续通入高压空气,高压空气经由机体1的第一气道12到达机体1的前端,并通过第二气道51后流入迷宫气道7内,在迷宫气道7内形成密封气幕,且迷宫气道7连通于轴承2的前端,因此能够对轴承2实现密封,最后气体出气段9沿轴向向后喷出。The main shaft structure in this embodiment is mainly suitable for horizontal installation. The main improvement is that the front cover of the traditional body 1 is divided into two. The front cover assembly 5 is installed as a moving part on the front end of the body 1 to prevent dust The cover 6 as a moving part is detachably mounted on the locking member 4 to rotate together with the shaft core 3, and the front cover assembly 5 and the locking member 4 are both arranged in a stepped structure, thereby passing through the front cover assembly 5 and the locking member 4 The two concave and convex forms constitute a labyrinth air passage 7; when the main shaft is working, high-pressure air is continuously introduced into the body 1, and the high-pressure air reaches the front end of the body 1 through the first air passage 12 of the body 1, and passes through the second air passage 51. Flows into the labyrinth air passage 7, forming a sealed air curtain in the labyrinth air passage 7, and the labyrinth air passage 7 is connected to the front end of the bearing 2, so that the bearing 2 can be sealed, and finally the gas outlet section 9 is ejected backward in the axial direction .
本实施例中的主轴通过在前端设置该密封结构,外界杂质难以进入主轴内部,能有效杜绝来自环境的各种加工粉尘、油雾、水汽等气相杂质进入轴承2;另外,本实施例中各气道的设置结合卧式安装的工作特点,加上离心力的作用,能够实现低转速下的自排液,在一定程度上避免磨削冷却液等进入主轴内部。The main shaft in this embodiment is provided with the sealing structure at the front end, and it is difficult for external impurities to enter the inside of the main shaft, which can effectively prevent various processing dust, oil mist, water vapor and other gas-phase impurities from entering the bearing 2 from the environment; in addition, each in this embodiment The setting of the air passage combined with the working characteristics of horizontal installation, coupled with the action of centrifugal force, can realize self-draining at low speeds, to a certain extent, to prevent grinding coolant from entering the spindle.
为了更好地实现对轴承2的气封作用,在前盖组件5的后端面上相对于轴承2的位置开设有开槽56,开槽56与迷宫气道7的后端连通;在轴承2的前端面与迷宫通道之间形成一段流动的空气幕墙。In order to better realize the air-sealing effect on the bearing 2, a slot 56 is opened on the rear end surface of the front cover assembly 5 relative to the bearing 2, and the slot 56 communicates with the rear end of the labyrinth air passage 7; in the bearing 2 A section of flowing air curtain wall is formed between the front face of the maze and the labyrinth channel.
进一步地,为了避免气封气流流量不均匀的现象,第二气道51包括进气道511、连通气道512及分配气道513,进气道511沿轴向延伸并与第一气道12连通,连通气道512沿径向延伸,连通气道512的远转动轴线31端与进气道511连通,连通气道512的近转动轴线31端与分配气道513连通,分配气道513环绕轴芯3开设;前盖组件5上开设有若干通气孔52,通气孔52连通分配气道513与迷宫气道7,各通气孔52沿分配气道513的周向间隔均匀分布。由于通气孔52的流通面积远小于分配气道513的横截面积(整个分配气道513内的气压可视为相同),因此,各通气孔52起到节流作用,可使气封气流均匀、稳定地分布在迷宫气道7内。Further, in order to avoid the phenomenon of uneven air flow in the air seal, the second air passage 51 includes an air inlet 511, a communicating air passage 512, and a distribution air passage 513. The air inlet 511 extends in the axial direction and is connected to the first air passage 12 Connected, the connecting air passage 512 extends in the radial direction, the end of the distal rotation axis 31 of the connecting air passage 512 is communicated with the air inlet 511, the end of the proximal rotation axis 31 of the connecting air passage 512 is connected with the distribution air passage 513, and the distribution air passage 513 surrounds The shaft core 3 is opened; the front cover assembly 5 is provided with a plurality of vent holes 52, the vent holes 52 communicate with the distribution air passage 513 and the labyrinth air passage 7, and the vent holes 52 are evenly distributed along the circumferential interval of the distribution air passage 513. Since the circulation area of the vent holes 52 is much smaller than the cross-sectional area of the distribution air passage 513 (the air pressure in the entire distribution air passage 513 can be regarded as the same), each vent hole 52 acts as a throttling function to make the air seal air flow uniform , Stably distributed in the labyrinth airway 7.
示例性地,如图4所示,本实施例中设置8个Φ1mm的通气孔52。Illustratively, as shown in FIG. 4, in this embodiment, 8 vent holes 52 with a diameter of 1 mm are provided.
进一步地,为了使气封气流更均匀稳定地分布在迷宫气道7内,通气孔52与连通气道512错开设置,即应避免通气孔52与分配气道513相正对。Further, in order to make the air-sealed air flow more evenly and stably distributed in the labyrinth air passage 7, the vent hole 52 and the communicating air passage 512 are staggered, that is, the vent hole 52 and the distribution air passage 513 should be prevented from being directly opposite.
为了便于加工且精准控制第二气道51的尺寸,前盖组件5包括:前盖体53、内套54及堵头55,前盖体53套设于锁紧件4的后端外周,进气道511开设于前盖体53的后端面上,连通气道512贯穿于前盖体53的内、外侧开设,且前盖体53的前端面开设有环绕于锁紧件4外周的容纳槽531,内套54设于容纳槽531内并与前盖体53相连,堵头55插设于连通气道512的外端以对连通气道512的外端进行密封;其中,内套54的外周与前盖体53的内周之间限定成分配气道513,且通气孔52开设于内套54上。示例性地,堵头55与前盖体53之间采用涨紧涂胶的方式紧密相连。需要注意的是,前盖体53、堵头55及内套54相互之间的配合面均需要经过精加工,以确保无气封气体发生泄漏。示例性地,堵头55采用不锈钢制成。In order to facilitate processing and accurately control the size of the second air passage 51, the front cover assembly 5 includes: a front cover 53, an inner sleeve 54 and a plug 55. The front cover 53 is sleeved on the outer periphery of the rear end of the locking member 4, and The air passage 511 is opened on the rear end surface of the front cover body 53, and the communicating air passage 512 runs through the inner and outer sides of the front cover body 53, and the front end surface of the front cover body 53 is provided with a receiving groove surrounding the outer periphery of the locking member 4 531. The inner sleeve 54 is arranged in the receiving groove 531 and connected with the front cover 53, and the plug 55 is inserted into the outer end of the communicating air passage 512 to seal the outer end of the communicating air passage 512; wherein the inner sleeve 54 A distribution air passage 513 is defined between the outer circumference and the inner circumference of the front cover 53, and the vent hole 52 is opened on the inner sleeve 54. Illustratively, the plug 55 and the front cover 53 are tightly connected with each other by means of tensioning and gluing. It should be noted that the mating surfaces between the front cover 53, the plug 55, and the inner sleeve 54 need to be finished to ensure that no air-tight gas leaks. Illustratively, the plug 55 is made of stainless steel.
更具体地,内套54包括第一环体541及第二环体542,第一环体541的外周壁开设有环形槽5411,第二环体542沿第一环体541的内缘设置且连接于第一环体541的后端,第一环体541与第二环体542相连的外周限定成台阶状,通气孔52开设于第二环体542上;其中,环形槽5411与前盖体53之间设有密封胶,如采用涨紧涂胶的方式密封相连,能够保证密封的稳定可靠性,确保无气封气体泄露。More specifically, the inner sleeve 54 includes a first ring body 541 and a second ring body 542. The outer peripheral wall of the first ring body 541 is provided with an annular groove 5411, and the second ring body 542 is arranged along the inner edge of the first ring body 541. Connected to the rear end of the first ring body 541, the outer circumference of the first ring body 541 connected with the second ring body 542 is defined in a step shape, and the vent hole 52 is opened on the second ring body 542; wherein, the annular groove 5411 and the front cover A sealant is arranged between the bodies 53. If they are sealed and connected in a way of tightening and gluing, the stability and reliability of the seal can be ensured, and no gas leakage of the gas seal can be ensured.
为了进一步防止在气封通道内积水,防尘盖6的外周开设有呈环形的引流槽64,引流槽64用于引流;沿防尘盖6的纵截面观察,引流槽64包括从后至前顺次连接的第一壁641及第二壁642,第一壁641大致垂直于转动轴线31,第二壁642呈倾斜状且从后至前逐渐远离转动轴线31;通过在防尘盖6上开设有引流槽64,能够更加适用于卧式安装的工作特点,实现自排液。In order to further prevent the accumulation of water in the air-sealed channel, the outer periphery of the dust cover 6 is provided with an annular drainage groove 64, which is used for drainage; viewed along the longitudinal section of the dust cover 6, the drainage groove 64 includes The first wall 641 and the second wall 642 are connected in sequence, the first wall 641 is substantially perpendicular to the rotation axis 31, and the second wall 642 is inclined and gradually moves away from the rotation axis 31 from back to front; The upper opening is provided with a drainage groove 64, which is more suitable for the working characteristics of horizontal installation and realizes self-draining.
更具体地,为了保证良好的密封效果的同时降低加工难度,迷宫气道7包括沿轴向延伸的进气段71、依次连接于进气段71的后端的至少一个沿径向延伸的第一段72及至少一个沿轴向延伸的第二段73,进气段71的前端与槽体63连通;其中,进气段71的径向宽度与出气段9的径向宽度基本一致,槽体63的轴向宽度与第一段72的轴向宽度基本一致,将进气段71的径向宽度定义为a,第一段72的轴向宽度定义为b,第二段73的径向宽度定义为c,a<c<b。More specifically, in order to ensure a good sealing effect while reducing the processing difficulty, the labyrinth air passage 7 includes an air inlet section 71 extending in the axial direction, and at least one first radially extending first section connected to the rear end of the air inlet section 71 in sequence. Section 72 and at least one second section 73 extending in the axial direction. The front end of the air inlet section 71 is in communication with the groove body 63; wherein the radial width of the air inlet section 71 is basically the same as the radial width of the air outlet section 9, and the groove body The axial width of 63 is basically the same as the axial width of the first section 72. The radial width of the intake section 71 is defined as a, the axial width of the first section 72 is defined as b, and the radial width of the second section 73 is defined as Defined as c, a<c<b.
其中,出气段9作为主轴密封的第一道防线,有大流量的压缩空气从此向吹出,迷宫气道7的进气段71作为第二道防线,迷宫气道7中各相连的第一段72及第二段73作为主轴密封的最后一道防线能够避免主轴长期使用的粉尘累积而导致主轴卡滞;另外,开设于防尘盖6的后端面上且整体呈环形的槽体63作为缓冲区域,可使飞溅的液体动能降低,从而增大其突破第二道防线的难度,即使液体等进入到该缓冲区域,也会在重力、离心力及气封气流的作用下及时排出,不会造成积液,相比于传统主轴设置泄露孔来说,其没有气封气流的浪费,气封结构更加高效可靠。另外,上述实施例中,在气封气源气压为0.25Mpa的情况下,气封气流量可达80L/min。Among them, the air outlet section 9 is used as the first line of defense for the main shaft seal, and a large flow of compressed air is blown out from this direction. The air inlet section 71 of the labyrinth air passage 7 is used as the second line of defense. 72 and the second section 73 as the last line of defense for the spindle seal can avoid the accumulation of dust from the spindle for a long time and cause the spindle to jam; in addition, the overall annular groove 63 is opened on the rear end of the dust cover 6 as a buffer area , Can reduce the kinetic energy of splashing liquid, thereby increasing the difficulty of breaking through the second line of defense. Even if the liquid enters the buffer area, it will be discharged in time under the action of gravity, centrifugal force and air-sealed airflow without causing accumulation. Compared with the traditional main shaft provided with leakage holes, there is no waste of air seal air flow, and the air seal structure is more efficient and reliable. In addition, in the above embodiment, when the air pressure of the air seal gas source is 0.25 Mpa, the air seal gas flow rate can reach 80 L/min.
进一步地,为了实现较好的密封安装,前盖组件5与机体1之间设有第一密封圈10,第一密封圈10沿第一气道12与第二气道51连通位置的边缘设置;前盖组件5与机体1之间设有第二密封圈20,第二密封圈20环绕轴芯3设置,且相对于第一气道12与第二气道51的连通位置,第二密封圈20更靠近转动轴线31;示例性地,可在加工时将前盖组件5后端与机体1的前端相对的避空位稍微加工,即可用于安装上述第二密封圈20。Further, in order to achieve a better sealing installation, a first sealing ring 10 is provided between the front cover assembly 5 and the body 1, and the first sealing ring 10 is arranged along the edge of the communication position of the first air passage 12 and the second air passage 51 A second sealing ring 20 is provided between the front cover assembly 5 and the body 1, and the second sealing ring 20 is arranged around the shaft core 3, and relative to the communication position of the first air passage 12 and the second air passage 51, the second sealing ring The ring 20 is closer to the axis of rotation 31; for example, the gap between the rear end of the front cover assembly 5 and the front end of the body 1 can be slightly processed during processing, and then the second sealing ring 20 can be installed.
另外,为了便于安装及拆卸,前盖组件5与机体1之间以及防尘盖6与锁紧件4之间均采用螺钉30相连;另外,锁紧件4与轴芯3采用螺纹相连。In addition, in order to facilitate installation and disassembly, the front cover assembly 5 and the body 1 and the dust cover 6 and the locking member 4 are all connected by screws 30; in addition, the locking member 4 and the shaft core 3 are connected by threads.
另外,为了保证各安装面之间的紧密配合,各安装面均需要达到较高精度;同时,为了保证合理的气封间隙,需要保证各环形槽5411的同轴度,使得环形气道内形成流速与流量均匀的气幕,达到理想的气封效果。In addition, in order to ensure a close fit between the mounting surfaces, each mounting surface needs to achieve high precision; at the same time, in order to ensure a reasonable air seal gap, it is necessary to ensure the coaxiality of each annular groove 5411, so that a flow velocity is formed in the annular air passage The air curtain with uniform flow rate achieves the ideal air sealing effect.
实施例二Example two
如图8所示,本实施例提供另一种主轴结构,其与实施例一的区别仅在于防尘盖6的结构不相同,以下仅对不同之处进行阐述。As shown in FIG. 8, this embodiment provides another spindle structure. The difference from the first embodiment is only that the structure of the dust cover 6 is different. Only the difference will be described below.
本实施例中的主轴结构适用于立式安装,防尘盖6作为静部件可拆卸安装于前盖组件5的前端,且出气道8限定于防尘盖6与锁紧件4的前端面以及防尘盖6的内周面与轴芯3的外周面之间。The main shaft structure in this embodiment is suitable for vertical installation, the dust cover 6 is detachably mounted on the front end of the front cover assembly 5 as a static part, and the air outlet 8 is limited to the front end surface of the dust cover 6 and the locking member 4 and Between the inner peripheral surface of the dust cover 6 and the outer peripheral surface of the shaft core 3.
具体地,防尘盖6的内周面与轴芯3之间限定有前端与外部空间连通的出气段9,防尘盖6的后端面开设有环绕轴芯3且沿径向延伸的槽体63,槽体63的远转动轴线31端与迷宫气道7的前端连通,槽体63的近转动轴线31端与出气段9连通,出气段9及槽体63共同限定成出气道8。在主轴结构立式安装的工作过程中,气封气流通过出气段9沿轴向向前喷出,能够达到较好的防尘防水效果。Specifically, between the inner circumferential surface of the dust cover 6 and the shaft core 3 is defined an air outlet section 9 communicating with the outer space at the front end, and the rear end surface of the dust cover 6 is provided with a groove body that surrounds the shaft core 3 and extends in the radial direction. 63. The 31 end of the distal rotation axis of the tank body 63 communicates with the front end of the labyrinth air passage 7, and the end of the proximal rotation axis 31 of the tank body 63 communicates with the air outlet section 9, and the air outlet section 9 and the groove body 63 jointly define the air outlet passage 8. During the work process of the vertical installation of the main shaft structure, the air-sealed airflow is jetted forward in the axial direction through the air outlet section 9, which can achieve a better dustproof and waterproof effect.
示例性地,本实施例中的防尘盖6于前盖组件5之间也采用螺钉30相连。Exemplarily, the dust cover 6 and the front cover assembly 5 in this embodiment are also connected by screws 30.
另外,需要说明的是,为了能够适配不同类型的防尘罩以适用于立式或卧式安装,上述任一实施例中,在锁紧件4及前盖组件5上均预留有螺钉孔位。In addition, it should be noted that, in order to be able to adapt different types of dust covers for vertical or horizontal installation, in any of the above embodiments, screws are reserved on the locking member 4 and the front cover assembly 5. Hole position.
综上,本实施例的主轴结构将前盖部分一分为二设计,其中前盖组件安装于机体上,防尘罩可拆卸安装于前盖组件的前侧,且在轴芯外部套设有锁紧件,装配完成后在锁紧件与前盖组件之间限定形成迷宫气道;工作过程中,机体内通有高压空气,高压空气经机体及前盖组件后,进入迷宫气道,从而在迷宫气道内形成气幕,以对轴承实现较好的密封防尘,最后高压气体从出气道向外喷出;本实施例利用重力、离心力及气封气流的共同作用,以避免在机体前盖部分积水,并能够起到较好的密封防尘作用;在卧式与立式安装进行转换时,仅需要更换不同的防尘盖即可,能够提升主轴的通用性和可维护性。In summary, the main shaft structure of this embodiment divides the front cover part into two designs, wherein the front cover assembly is installed on the body, the dust cover is detachably installed on the front side of the front cover assembly, and the shaft core is sleeved The locking part defines a labyrinth airway between the locking part and the front cover assembly after the assembly is completed; during the working process, high-pressure air flows in the body, and the high-pressure air enters the labyrinth airway after passing through the body and the front cover assembly. An air curtain is formed in the labyrinth air passage to achieve better sealing and dust-proofing of the bearing, and finally high-pressure gas is sprayed out from the air outlet; this embodiment uses the combined action of gravity, centrifugal force, and air-sealing airflow to avoid getting in front of the body The cover part has accumulated water and can play a better sealing and dust-proof effect; when switching between horizontal and vertical installation, only need to replace a different dust cover, which can improve the versatility and maintainability of the spindle.
本说明书参考附图来公开本申请,并且还使本领域中的技术人员能够实施本申请,包括制造和使用任何装置或系统、采用合适的材料以及使用任何结合的方法。本申请的范围由请求保护的技术方案限定,并且包括本领域中的技术人员想到的其他实例。只要此类其他实例包括并非不同于请求保护的技术方案字面语言的结构元件,或此类其他实例包含与请求保护的技术方案的字面语言没有实质性区别的等价结构元件,则此类其他实例应当被认为处于本申请请求保护的技术方案所确定的保护范围内。This specification discloses the application with reference to the accompanying drawings, and also enables those skilled in the art to implement the application, including manufacturing and using any device or system, using appropriate materials, and using any combined method. The scope of the present application is defined by the claimed technical solution, and includes other examples that those skilled in the art think of. As long as such other examples include structural elements that are not different from the literal language of the claimed technical solution, or such other examples include equivalent structural elements that are not substantially different from the literal language of the claimed technical solution, such other examples It should be considered to be within the scope of protection determined by the technical solution claimed in this application.

Claims (14)

  1. 一种主轴结构,包括:A spindle structure, including:
    机体,其前端开设有安装孔;The body has a mounting hole at the front end;
    轴承,其安装于所述安装孔内;Bearing, which is installed in the mounting hole;
    轴芯,其插设于所述轴承内,所述轴芯能够绕其转动轴线相对于所述机体发生转动;A shaft core, which is inserted in the bearing, and the shaft core can rotate relative to the body about its axis of rotation;
    锁紧件,其套设于所述轴芯的外周,并能够随所述轴芯转动而转动,所述锁紧件的后端抵接于所述轴承的内圈的前端;A locking member, which is sleeved on the outer circumference of the shaft core and can rotate with the rotation of the shaft core, and the rear end of the locking member abuts against the front end of the inner ring of the bearing;
    前盖组件,其环设于所述锁紧件的外周,所述前盖组件与所述机体相连,且所述前盖组件的后端抵接于所述轴承的外圈的前端;及A front cover assembly, which is arranged around the outer circumference of the locking member, the front cover assembly is connected to the body, and the rear end of the front cover assembly abuts against the front end of the outer ring of the bearing; and
    防尘盖,其环设于所述轴芯的外周并位于所述锁紧件及所述前盖组件的前端,所述防尘盖与所述锁紧件或所述前盖组件可拆卸连接;A dust cover, which is ringed around the outer circumference of the shaft core and located at the front end of the locking member and the front cover assembly, and the dust cover is detachably connected to the locking member or the front cover assembly ;
    其中,所述机体上开设有第一气道,所述前盖组件上开设有与所述第一气道连通的第二气道,所述前盖组件的前端邻近所述轴芯的部分呈第一阶梯结构,所述第一阶梯结构环绕所述轴芯设置,所述锁紧件的后端呈与所述第一阶梯结构的轮廓相适配的第二阶梯结构,所述第一阶梯结构与所述第二阶梯结构之间限定成迷宫气道,所述迷宫气道的后端连通至所述轴承的前端,所述前盖组件上开设有连通所述第二气道及所述迷宫气道的通气孔,所述防尘盖与所述前盖组件之间、或者所述防尘盖与锁紧件的前端以及所述轴线的外周面之间限定有连通所述迷宫气道的前端与外部空间的出气道。Wherein, the body is provided with a first air passage, the front cover assembly is provided with a second air passage communicating with the first air passage, and the front end of the front cover assembly is adjacent to the shaft core. A first stepped structure, the first stepped structure is arranged around the shaft core, the rear end of the locking member is a second stepped structure that matches the contour of the first stepped structure, the first stepped structure A labyrinth airway is defined between the structure and the second stepped structure, the rear end of the labyrinth airway is connected to the front end of the bearing, and the front cover assembly is provided with a connection between the second airway and the A vent hole of a labyrinth airway, the labyrinth airway is defined between the dustproof cover and the front cover assembly, or between the dustproof cover and the front end of the locking member and the outer peripheral surface of the axis The air outlet of the front end and the outer space.
  2. 根据权利要求1所述的主轴结构,其中,所述前盖组件的后端面上相对于所述轴承的位置开设有开槽,所述开槽与所述迷宫气道的后端连通。The main shaft structure according to claim 1, wherein a slot is formed on the rear end surface of the front cover assembly relative to the bearing, and the slot communicates with the rear end of the labyrinth air passage.
  3. 根据权利要求1所述的主轴结构,其中,所述第二气道包括进气道、连通气道及分配气道,所述进气道沿轴向延伸并与所述第一气道连通,所述连通气道沿径向延伸,所述连通气道的远转动轴线端与所述进气道连通,所述连通气道的近转动轴线端与所述分配气道连通,所述分配气道环绕所述轴芯开设;The main shaft structure according to claim 1, wherein the second air passage includes an air inlet, a communicating air passage, and a distribution air passage, the air inlet extending in the axial direction and communicating with the first air passage, The communicating air passage extends in a radial direction, the distal rotation axis end of the communicating air passage communicates with the air inlet passage, the proximal rotation axis end of the communicating air passage communicates with the distribution air passage, and the distribution air Roads are opened around the axis;
    所述前盖组件上开设有若干所述通气孔,所述通气孔连通所述分配气道与所述迷宫气道,各所述通气孔沿所述分配气道的周向间隔均匀分布。The front cover assembly is provided with a plurality of vent holes, the vent holes communicate with the distribution air passage and the labyrinth air passage, and each vent hole is evenly distributed along the circumferential interval of the distribution air passage.
  4. 根据权利要求3所述的主轴结构,其中,所述通气孔与所述连通气道错开设置。The main shaft structure according to claim 3, wherein the vent hole and the communicating air passage are staggered.
  5. 根据权利要求3所述的主轴结构,其中,所述前盖组件包括:The main shaft structure according to claim 3, wherein the front cover assembly comprises:
    前盖体,其套设于所述锁紧件的后端外周,所述进气道开设于所述前盖体的后端面上,所述连通气道贯穿于所述前盖体的内、外侧开设,且所述前盖体的前端面开设有环绕于所述锁紧件外周的容纳槽;The front cover body is sleeved on the outer periphery of the rear end of the locking member, the air inlet is opened on the rear end surface of the front cover body, and the communicating air passage penetrates the inner and outer sides of the front cover body. The outer side is opened, and the front end surface of the front cover body is opened with a receiving groove surrounding the outer periphery of the locking member;
    内套,其设于所述容纳槽内并与所述前盖体相连;及An inner sleeve, which is arranged in the containing groove and connected with the front cover; and
    堵头,其插设于所述连通气道的外端;A plug, which is inserted at the outer end of the communicating airway;
    其中,所述内套与所述前盖体之间限定有所述分配气道,且所述通气孔开设于所述内套上。Wherein, the distribution air passage is defined between the inner sleeve and the front cover, and the vent hole is opened on the inner sleeve.
  6. 根据权利要求5所述的主轴结构,其中,所述内套包括:The spindle structure according to claim 5, wherein the inner sleeve comprises:
    第一环体,其外周壁开设有环形槽;及The first ring body is provided with an annular groove on its outer peripheral wall; and
    第二环体,其沿所述第一环体的内缘设置且连接于所述第一环体的后端,所述第一环体与所述第二环体相连的外周限定成台阶状,所述通气孔开设于所述第二环体上;A second ring body, which is arranged along the inner edge of the first ring body and connected to the rear end of the first ring body, and the outer circumference of the first ring body connected to the second ring body is defined as a step , The vent hole is opened on the second ring body;
    其中,所述环形槽与所述前盖体之间设有密封胶。Wherein, a sealant is provided between the annular groove and the front cover body.
  7. 根据权利要求1所述的主轴结构,其中,所述防尘盖包括防尘盖体及后弯部,所述防尘盖体套设于所述轴芯的外周,所述后弯部沿所述防尘盖体的外缘向后延伸并环设于所述前盖组件的外周,所述后弯部与所述前盖组件之间限定有后端与外部空间连通的出气段;The spindle structure according to claim 1, wherein the dust cover includes a dust cover body and a back bent part, the dust cover body is sleeved on the outer circumference of the shaft core, and the back bent part is arranged along the The outer edge of the dust-proof cover body extends rearward and surrounds the outer periphery of the front cover assembly, and an air outlet section with a rear end communicating with the outer space is defined between the rear bent portion and the front cover assembly;
    所述防尘盖体的后端面开设有环绕所述轴芯且沿径向延伸的槽体,所述槽体的近转动轴线端与所述迷宫气道的前端连通,所述槽体的远转动轴线端与所述出气段连通,所述出气段及所述槽体共同限定成所述出气道。The rear end of the dust cover body is provided with a groove body that surrounds the shaft core and extends in the radial direction. The end of the rotation axis is communicated with the air outlet section, and the air outlet section and the groove body jointly define the air outlet passage.
  8. 根据权利要求7所述的主轴结构,其中,所述防尘盖的外周开设有环形的引流槽;The spindle structure according to claim 7, wherein the outer periphery of the dust cover is provided with an annular drainage groove;
    沿所述防尘盖的纵截面观察,所述引流槽包括从后至前顺次连接的第一壁及第二壁,所述第一壁大致垂直于所述转动轴线,所述第二壁呈倾斜状且从后至前逐渐远离所述转动轴线。Viewed along the longitudinal section of the dust cover, the drainage groove includes a first wall and a second wall that are sequentially connected from back to front, the first wall is substantially perpendicular to the rotation axis, and the second wall It is inclined and gradually moves away from the rotation axis from back to front.
  9. 根据权利要求1所述的主轴结构,其中,所述防尘盖的内周面与所述轴芯之间限定有与外部空间连通的出气段,所述防尘盖的后端面开设有环绕所述轴芯且沿径向延伸的槽体,所述槽体的远转动轴线端与所述迷宫气道的前端连通,所述槽体的近转动轴线端与所述出气段连通,所述出气段及所述槽体共同限定成所述出气道。The spindle structure according to claim 1, wherein an air outlet section communicating with the external space is defined between the inner peripheral surface of the dust cover and the shaft core, and a surrounding area is provided on the rear end surface of the dust cover. A groove body extending in the radial direction with the shaft core, the distal rotation axis end of the groove body communicates with the front end of the labyrinth airway, the proximal rotation axis end of the groove body communicates with the air outlet section, and the air outlet The segment and the groove body jointly define the air outlet.
  10. 根据权利要求7或9所述的主轴结构,其中,所述迷宫气道包括沿轴向延伸的进气段、依次连接于所述进气段的后端的至少一个沿径向延伸的第一段及至少一个沿轴向延伸的第二段,所述进气段的前端与所述槽体连通;The main shaft structure according to claim 7 or 9, wherein the labyrinth air passage includes an intake section extending in the axial direction, and at least one first section extending in the radial direction connected to the rear end of the intake section in sequence And at least one second section extending in the axial direction, and the front end of the air inlet section is in communication with the groove body;
    其中,所述进气段的径向宽度与所述出气段的径向宽度基本一致,所述槽体的轴向宽度与所述第一段的轴向宽度基本一致,将所述进气段的径向宽度定义为a,所述第一段的轴向宽度定义为b,所述第二段的径向宽度定义为c,a<c<b。Wherein, the radial width of the inlet section is substantially the same as the radial width of the outlet section, the axial width of the groove body is substantially the same as the axial width of the first section, and the inlet section is The radial width of is defined as a, the axial width of the first section is defined as b, and the radial width of the second section is defined as c, a<c<b.
  11. 根据权利要求1所述的主轴结构,其中,所述前盖组件与所述机体之间设有第一密封圈,所述第一密封圈沿所述第一气道与所述第二气道连通位置的边缘设置。The main shaft structure according to claim 1, wherein a first sealing ring is provided between the front cover assembly and the body, and the first sealing ring runs along the first air passage and the second air passage. The edge setting of the connected position.
  12. 根据权利要求1所述的主轴结构,其中,所述前盖组件与所述机体之间设有第二密封圈,所述第二密封圈环绕所述轴芯设置,且相对于所述第一气道与所述第二气道的连通位置,所述第二密封圈更靠近所述转动轴线。The main shaft structure according to claim 1, wherein a second sealing ring is provided between the front cover assembly and the body, and the second sealing ring is arranged around the shaft core and is opposite to the first At the communication position between the air passage and the second air passage, the second sealing ring is closer to the rotation axis.
  13. 根据权利要求1所述的主轴结构,其中,所述前盖组件与所述机体之间、以及所述防尘盖与所述锁紧件或所述前盖组件之间均采用螺钉相连。The main shaft structure according to claim 1, wherein the front cover assembly and the machine body, and the dustproof cover and the locking member or the front cover assembly are all connected by screws.
  14. 根据权利要求1所述的主轴结构,其中,所述锁紧件与所述轴芯采用螺纹相连。The main shaft structure according to claim 1, wherein the locking member and the shaft core are connected by threads.
PCT/CN2020/141763 2020-06-03 2020-12-30 Spindle structure WO2021244024A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010497611.7 2020-06-03
CN202010497611.7A CN111716245A (en) 2020-06-03 2020-06-03 Main shaft structure

Publications (1)

Publication Number Publication Date
WO2021244024A1 true WO2021244024A1 (en) 2021-12-09

Family

ID=72565903

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/141763 WO2021244024A1 (en) 2020-06-03 2020-12-30 Spindle structure

Country Status (2)

Country Link
CN (1) CN111716245A (en)
WO (1) WO2021244024A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111716245A (en) * 2020-06-03 2020-09-29 广州市昊志机电股份有限公司 Main shaft structure
CN112597714B (en) * 2020-12-28 2022-08-02 中国石油大学(华东) Resistance-reducing and heat-insulating integrated optimization method for labyrinth seal gap circulation
CN112846256A (en) * 2021-02-20 2021-05-28 广州市昊志机电股份有限公司 Heavy-load electric spindle and machine tool
CN113524472B (en) * 2021-07-28 2022-07-08 无锡阳光精机股份有限公司 Bearing protection structure for photovoltaic section
CN113915336B (en) * 2021-10-19 2022-11-18 珠海格力电器股份有限公司 Air curtain seal structure, electric main shaft and machine tool equipment
CN117066543B (en) * 2023-10-17 2024-01-26 意特利(上海)科技有限公司 Main shaft structure with adjustable multistage air curtain and processing machine tool

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130022903A (en) * 2011-08-26 2013-03-07 현대위아 주식회사 Main shaft device for machine tool
CN205928097U (en) * 2016-08-10 2017-02-08 深圳市爱贝科精密机械有限公司 A waterproof dustproof construction for ball electricity main shaft
CN206717552U (en) * 2017-04-20 2017-12-08 广州市昊志机电股份有限公司 Longhole inner circle electric mill main shaft
CN207710402U (en) * 2017-11-10 2018-08-10 深圳市爱贝科精密机械有限公司 A kind of ball electric spindle
CN111716245A (en) * 2020-06-03 2020-09-29 广州市昊志机电股份有限公司 Main shaft structure

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100580286C (en) * 2008-01-04 2010-01-13 洛阳轴研科技股份有限公司 Straight-through type non-contact hermetic sealing device for grease lubricating bearing
CN201487217U (en) * 2009-09-03 2010-05-26 商顺德 Airflow self-generating type rotary sealing device
US20190128421A1 (en) * 2017-10-26 2019-05-02 Royal Precision Tools Corporation Gas-curtain protection device for aerospace precision machining spindle
CN208252774U (en) * 2018-03-23 2018-12-18 深圳市创世纪机械有限公司 Air tight means for main shaft
CN209229024U (en) * 2018-10-08 2019-08-09 广州市昊志机电股份有限公司 A kind of sealing structure of horizontal main axis
CN109707746B (en) * 2018-12-13 2021-04-30 广州市昊志机电股份有限公司 Bearing sealing structure and electric spindle comprising same
CN210661372U (en) * 2019-07-17 2020-06-02 深圳市日野精密科技有限公司 Maze protective structure of central main shaft is attacked to numerical control brill
CN212444746U (en) * 2020-06-03 2021-02-02 广州市昊志机电股份有限公司 Main shaft structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130022903A (en) * 2011-08-26 2013-03-07 현대위아 주식회사 Main shaft device for machine tool
CN205928097U (en) * 2016-08-10 2017-02-08 深圳市爱贝科精密机械有限公司 A waterproof dustproof construction for ball electricity main shaft
CN206717552U (en) * 2017-04-20 2017-12-08 广州市昊志机电股份有限公司 Longhole inner circle electric mill main shaft
CN207710402U (en) * 2017-11-10 2018-08-10 深圳市爱贝科精密机械有限公司 A kind of ball electric spindle
CN111716245A (en) * 2020-06-03 2020-09-29 广州市昊志机电股份有限公司 Main shaft structure

Also Published As

Publication number Publication date
CN111716245A (en) 2020-09-29

Similar Documents

Publication Publication Date Title
WO2021244024A1 (en) Spindle structure
CN109707746B (en) Bearing sealing structure and electric spindle comprising same
CN108406342A (en) A kind of cooling structure and lubrication system of electro spindle
CN216263510U (en) Horizontal numerical control lathe front end sealing protection structure
WO2020090278A1 (en) Spindle device with built-in motor
JP2006289567A (en) Machine tool
JP7164962B2 (en) Cooling structure of bearing device
CN212444746U (en) Main shaft structure
CN201279702Y (en) Water supply mechanism of center water exit single spindle milling unit
JP2009085340A (en) Seal device for rotary shaft and seal cap
CN104712656B (en) Spindle motor
CN209402302U (en) Main shaft
CN211071843U (en) Main shaft nose end structure capable of being used for deep cavity machining and main shaft
CN109237045A (en) A kind of rotary shaft air curtain generates unit, gas sealing mechanism and its processing method
CN206795412U (en) A kind of dust guard of high-speed electric main shaft
CN112264810A (en) Multifunctional guide rod telescopic servo waterwheel spindle
KR20130081878A (en) Live center
KR101928291B1 (en) Preventing apparatus of entering foreign substance for tool machine
CN211052533U (en) Main shaft front end goes out water structure
WO2019188621A1 (en) Cooling structure for bearing device
CN220680022U (en) Side milling cutter seat with water cooling system
CN110976927A (en) Lathe spindle blowing device
TW202017677A (en) Spindle device having built-in motor
CN210649789U (en) Vertical engraving and milling machine
CN218253878U (en) Rotary shaft device, clamping device and machine tool

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20938896

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20938896

Country of ref document: EP

Kind code of ref document: A1