WO2021237695A1 - Reactive type phosphate and preparation process - Google Patents
Reactive type phosphate and preparation process Download PDFInfo
- Publication number
- WO2021237695A1 WO2021237695A1 PCT/CN2020/093358 CN2020093358W WO2021237695A1 WO 2021237695 A1 WO2021237695 A1 WO 2021237695A1 CN 2020093358 W CN2020093358 W CN 2020093358W WO 2021237695 A1 WO2021237695 A1 WO 2021237695A1
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- WIPO (PCT)
- Prior art keywords
- group
- formula
- compound
- hydrogen
- independently selected
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- 229910019142 PO4 Inorganic materials 0.000 title description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title description 6
- 239000010452 phosphate Substances 0.000 title description 6
- 238000002360 preparation method Methods 0.000 title description 2
- 150000001875 compounds Chemical class 0.000 claims description 133
- 229910052739 hydrogen Inorganic materials 0.000 claims description 123
- 239000001257 hydrogen Substances 0.000 claims description 123
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 87
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 71
- 125000000217 alkyl group Chemical group 0.000 claims description 61
- 125000003118 aryl group Chemical group 0.000 claims description 59
- GRVDJDISBSALJP-UHFFFAOYSA-N methyloxidanyl Chemical group [O]C GRVDJDISBSALJP-UHFFFAOYSA-N 0.000 claims description 57
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 56
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 56
- 125000001424 substituent group Chemical group 0.000 claims description 56
- 125000003545 alkoxy group Chemical group 0.000 claims description 55
- 125000004104 aryloxy group Chemical group 0.000 claims description 55
- 150000002431 hydrogen Chemical class 0.000 claims description 52
- 239000011342 resin composition Substances 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- LMBFAGIMSUYTBN-MPZNNTNKSA-N teixobactin Chemical compound C([C@H](C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H](CCC(N)=O)C(=O)N[C@H]([C@@H](C)CC)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H]1C(N[C@@H](C)C(=O)N[C@@H](C[C@@H]2NC(=N)NC2)C(=O)N[C@H](C(=O)O[C@H]1C)[C@@H](C)CC)=O)NC)C1=CC=CC=C1 LMBFAGIMSUYTBN-MPZNNTNKSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 abstract description 36
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 13
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 8
- 239000011574 phosphorus Substances 0.000 abstract description 8
- 229920013636 polyphenyl ether polymer Polymers 0.000 abstract description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000013032 Hydrocarbon resin Substances 0.000 abstract description 3
- 229920006270 hydrocarbon resin Polymers 0.000 abstract description 3
- 150000003949 imides Chemical class 0.000 abstract description 2
- 229920000642 polymer Polymers 0.000 abstract description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 abstract description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 20
- 239000002966 varnish Substances 0.000 description 20
- 229910052799 carbon Inorganic materials 0.000 description 17
- 238000009472 formulation Methods 0.000 description 17
- 239000004744 fabric Substances 0.000 description 16
- 239000011521 glass Substances 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- 239000003063 flame retardant Substances 0.000 description 12
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 11
- -1 2, 6-dimethylphenyl Chemical group 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 235000019439 ethyl acetate Nutrition 0.000 description 10
- 239000011541 reaction mixture Substances 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 9
- 0 CC*C(C=CC(C)C=C1*)=C1OCN* Chemical compound CC*C(C=CC(C)C=C1*)=C1OCN* 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 239000003517 fume Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- DYUWTXWIYMHBQS-UHFFFAOYSA-N n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCNCC=C DYUWTXWIYMHBQS-UHFFFAOYSA-N 0.000 description 4
- 238000000935 solvent evaporation Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- RLOWWWKZYUNIDI-UHFFFAOYSA-N phosphinic chloride Chemical compound ClP=O RLOWWWKZYUNIDI-UHFFFAOYSA-N 0.000 description 3
- WOCGGVRGNIEDSZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-prop-2-enylphenyl)propan-2-yl]-2-prop-2-enylphenol Chemical compound C=1C=C(O)C(CC=C)=CC=1C(C)(C)C1=CC=C(O)C(CC=C)=C1 WOCGGVRGNIEDSZ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 description 2
- 238000011417 postcuring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- LTSIICUTKSRWFE-UHFFFAOYSA-N CC(C)(N(CC=C)CC=C)P(Oc1cccc(OC(C)(C)P(N(CC=C)CC=C)(Oc2c(C)cccc2C)=O)c1)(Oc1c(C)cccc1C)=O Chemical compound CC(C)(N(CC=C)CC=C)P(Oc1cccc(OC(C)(C)P(N(CC=C)CC=C)(Oc2c(C)cccc2C)=O)c1)(Oc1c(C)cccc1C)=O LTSIICUTKSRWFE-UHFFFAOYSA-N 0.000 description 1
- RTERORUWUOXTOR-UHFFFAOYSA-N CC(C)c1ccc(C(C)C)c(P2(Oc(cccc3)c3-c3c2cccc3)=O)c1 Chemical compound CC(C)c1ccc(C(C)C)c(P2(Oc(cccc3)c3-c3c2cccc3)=O)c1 RTERORUWUOXTOR-UHFFFAOYSA-N 0.000 description 1
- YBSCXXULAFRUQN-UHFFFAOYSA-N CC(c(cccc1)c1NC)P1(Oc(cccc2)c2-c2c1cccc2)=O Chemical compound CC(c(cccc1)c1NC)P1(Oc(cccc2)c2-c2c1cccc2)=O YBSCXXULAFRUQN-UHFFFAOYSA-N 0.000 description 1
- ZYEMGPIYFIJGTP-UHFFFAOYSA-N COc1ccc(CC=C)cc1OC Chemical compound COc1ccc(CC=C)cc1OC ZYEMGPIYFIJGTP-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- 241000720974 Protium Species 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 229910052805 deuterium Inorganic materials 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- KHUXNRRPPZOJPT-UHFFFAOYSA-N phenoxy radical Chemical group O=C1C=C[CH]C=C1 KHUXNRRPPZOJPT-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6564—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
- C07F9/6571—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
- C07F9/657163—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
- C07F9/657172—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/12—Esters of phosphoric acids with hydroxyaryl compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/22—Amides of acids of phosphorus
- C07F9/24—Esteramides
- C07F9/2404—Esteramides the ester moiety containing a substituent or a structure which is considered as characteristic
- C07F9/2408—Esteramides the ester moiety containing a substituent or a structure which is considered as characteristic of hydroxyalkyl compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/062—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G79/00—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule
- C08G79/02—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule a linkage containing phosphorus
- C08G79/04—Phosphorus linked to oxygen or to oxygen and carbon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D155/00—Coating compositions based on homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C09D123/00 - C09D153/00
- C09D155/005—Homopolymers or copolymers obtained by polymerisation of macromolecular compounds terminated by a carbon-to-carbon double bond
Definitions
- PCB printed circuit board
- PPE acrylate capped polyphenyl ether
- each Ar 1 is independently a moiety of structure (1) ;
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl; and n is an integer greater than or equal to 1.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- compositions comprising at least one unsaturated resin and a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a cured unsaturated resin composition wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a printed circuit board comprising a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- phosphorus-based flame retardant compounds that provide both good electrical characteristics and good heat resistance characteristics.
- these reactive-type compounds provide good dielectric performance and heat resistance when incorporated into PCB compositions.
- each Ar 1 is independently a moiety of structure (1) ;
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- R 4 and R 5 are each independently selected from the group consisting of structure (1) , structure (2) , and structure (3) ;
- alkyl refers to a straight or branched chain moiety comprising up to 10 carbon atoms.
- suitable alkyl groups include methyl, ethyl, propyl, butyl, pentyl, and hexyl.
- the alkyl group may be a straight-chain alkyl group or a branched alkyl group (e.g., isopropyl) .
- the alkyl group is optionally independently substituted with one or more substituents selected from the group consisting of methoxyl, carboxyl, .
- aryl refers to an aromatic moiety comprising from 6 to 14 carbon atoms.
- the aryl group is optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl.
- suitable aryl groups include phenyl, naphthyl, benzyl, tolyl, and xylyl.
- alkoxyl refers to a group of the form -OR′, wherein R′ is alkyl as defined herein.
- R′ is alkyl as defined herein.
- the group -OCH 3 may be referred to herein as “methoxyl. ”
- the group -OCH 2 CH 3 may be referred to herein as “ethoxyl. ”
- aryloxyl refers to a group of the form -OR′, wherein R′ is aryl as defined herein.
- R′ is aryl as defined herein.
- the group -O (C 6 H 6 ) may be referred to herein as “phenoxyl. ”
- hydrogen includes both stable isotopes of hydrogen, namely 1 H (also known as protium) and 2 H (also known as deuterium) .
- carboxyl refers to a group of the form -C (O) OH.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- each Ar 2 is the same.
- each Ar 2 may be a moiety of structure (4) wherein each X is the same.
- each Ar 2 is a moiety of structure (5) .
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n is an integer of from 1 to 10.
- n may be 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10.
- n is 1.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, ;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , Ar 2 , X, and n may be selected as described above with respect to Formula A.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- Ar 2 is selected from the group consisting of structure (4) and structure (5) , and each Ar 2 is the same.
- Ar 2 is a moiety of structure (4)
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , X, and n may be selected as described above with respect to Formula A and/or Formula I.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, X is -C (CH 3 ) 2 -, n is 1, and the compound is Formula Ia-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , Ar 2 , X, and n may be selected as described above with respect to Formula A.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- Ar 2 is selected from the group consisting of structure (4) and structure (5) , and each Ar 2 is the same.
- Ar 2 is a moiety of structure (4)
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- X is selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , X, and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, X is -C (CH 3 ) 2 -, n is 1, and the compound is Formula IIa-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIb-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIc-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IId-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIe-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , R 6 , R 7 , X, and n may be selected as described above with respect to Formula A and/or Formula II.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 and R 2 are methyl, R 3 , R 6 , and R 7 are each hydrogen, X is -C (CH 3 ) 2 -, n is 1, and the compound is Formula IIf-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , Ar 2 , X, and n may be selected as described above with respect to Formula A.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- Ar 2 is selected from the group consisting of structure (4) and structure (5) , and each Ar 2 is the same.
- Ar 2 is a moiety of structure (4)
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- X is selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , X, and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, X is -C (CH 3 ) 2 -, n is 1, and the compound is Formula IIIa-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIIb-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIIc-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIId-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- n 1
- R 1 and R 2 are methyl, R 3 is hydrogen, n is 1, and the compound is Formula IIIe-i.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- each X is independently selected from the group consisting of -CH 2 -, -C (CH 3 ) 2 -, -S-, -SO 2 -, -O-, and -CO-;
- R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
- n is an integer greater than or equal to 1.
- each of R 1 , R 2 , R 3 , R 6 , R 7 , X, and n may be selected as described above with respect to Formula A and/or Formula III.
- R 1 , R 2 , and R 3 are each independently selected from the group consisting of hydrogen and C 1 –C 6 alkyl.
- R 1 , R 2 , and R 3 can each be independently selected from the group consisting of hydrogen and methyl.
- R 1 and R 2 are each independently selected from the group consisting of C 1 –C 6 alkyl and R 3 is hydrogen.
- X is selected from the group consisting of -CH 2 -and -C (CH 3 ) 2 -.
- X can be -C (CH 3 ) 2 -.
- n 1
- R 1 and R 2 are methyl, R 3 , R 6 , and R 7 are each hydrogen, X is -C (CH 3 ) 2 -, n is 1, and the compound is Formula IIIf-i.
- compositions comprising at least one unsaturated resin and a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a cured unsaturated resin composition wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a printed circuit board comprising a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
- SA9000 (available from SABIC) is acrylate terminated polyphenyl ether.
- TAIC (available from Tokyo Chemical Industry Co. ) is triallyl isocyanurate.
- SPB100 (available from Otsuka Chemical Co. ) is hexaphenoxycyclotriphosphazene.
- PX200 (available from Daihachi Chemical Industry Co. ) is resorcinol bis [di (2, 6-dimethylphenyl) phosphate].
- DCP (available from Sinopharm Chemical Reagent Co. ) is dicumyl peroxide.
- tBuO 2 refers to di-tert-butyl peroxide (available from Sinopharm Chemical Reagent Co. ) .
- Step A In a first step of the synthesis (Step A) , 244 grams of 2, 6-dimethylphenol (starting material) , 50 grams of xylene (solvent) , and 2 grams of anhydrous magnesium chloride (catalyst) were combined in a reactor. The temperature of the reactor was increased to 100 °C. The reactor was slowly charged with 153 grams of phosphorus oxychloride, and maintained at 100 °C for 4 hours. The temperature was then increased to 160 °C for 4 hours, which yielded the Step A crude product.
- Step B In a second step of the synthesis (Step B) , 154.5 grams of Di-allyl bisphenol A was combined with the Step A crude product and maintained at a temperature of 160 °C for 4 hours, yielding the final product of Formula Ia.
- Example 3 The inventive examples prepared as described in Example 3 were tested for use in a clear casting application.
- a mixed resin composition was prepared by combining a formulation prepared as described in Example 3 with methyl ethyl ketone solvent (50%of the mixed resin composition by weight) .
- methyl ethyl ketone solvent 50%of the mixed resin composition by weight
- Table 2 shows that compositions containing a novel compound of Formula Ia exhibit ultra low loss performance when used in a clear casting application.
- Example 3 The comparative and inventive examples prepared as described in Example 3 were tested for use in a laminate application.
- a varnish was prepared by combining a formulation prepared as described in Example 3 with methyl ethyl ketone solvent (50%of the varnish composition by weight) .
- methyl ethyl ketone solvent 50%of the varnish composition by weight.
- Into a tray was poured about 200 grams of varnish.
- One piece of 7628 glass cloth (about 30 cm ⁇ 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness.
- One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation.
- the glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
- compositions comprising a compound of Formula Ia provide an ideal balance between Tg, Td, and Df when used in a laminate application.
- reaction mixture was agitated at room temperature overnight.
- the reaction was quenched with 400 mL water.
- the organic phase was washed with 150 mL diluted HCl once and 100 mL water 3 times and dried over Na 2 SO 4 . After removal of solvent, 300 g final product was obtained.
- Example 3 shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
- a varnish was prepared by combining the formulation of Inventive Example 3 with methyl ethyl ketone solvent (50%of the varnish composition by weight) .
- methyl ethyl ketone solvent 50%of the varnish composition by weight.
- Into a tray was poured about 200 grams of varnish.
- One piece of 2116 glass cloth (about 30 cm ⁇ 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness.
- One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation.
- the glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
- Table 5 shows the results of the laminate performance evaluation (with 2116 glass cloth) on the formulation of Inventive Example 3. This formulation achieved a relatively high Tg of 178 °C and a relatively low Df of 0.0054 at 10 GHz.
- the UL94 flame retardancy ranking of the laminate was poorer than V-1. It is believed that the flame retardancy can be improved by increasing the filler loading in the formulation. With the same 3.3%phosphorus content and increased filler loading, as shown in Inventive Example 4, the laminate achieved V-1 flame retardancy ranking. Specifically, with a high filler loading and the total phosphorus content increased to 6.0%, the flame retardancy achieved V-0 ranking.
- reaction mixture was agitated at room temperature overnight.
- the reaction was quenched with 400 mL water.
- the organic phase was washed with 150 mL diluted HCl once and 100 mL water 3 times and dried over Na 2 SO 4 . After removal of solvent, 400 g final product was obtained.
- Example 7 shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
- a varnish was prepared by combining the formulation of Inventive Example 7 with methyl ethyl ketone solvent (50%of the varnish composition by weight) .
- methyl ethyl ketone solvent 50%of the varnish composition by weight.
- Into a tray was poured about 400 grams of varnish.
- One piece of 2116 glass cloth (about 30 cm ⁇ 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness.
- One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation.
- the glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
- Example 8 shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
- a varnish was prepared by combining the formulation of Inventive Example 8 with methyl ethyl ketone solvent (50%of the varnish composition by weight) .
- methyl ethyl ketone solvent 50%of the varnish composition by weight.
- Into a tray was poured about 200 grams of varnish.
- One piece of 2116 glass cloth (about 30 cm ⁇ 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness.
- One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation.
- the glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
- Laminate, 6 ply @2116 Inventive example 8 (3.5%P) Tg (°C, DSC) 169 Td (°C, 5%wt loss in N 2 ) 344 UL94 ranking V-1 (55 s) Dk (1 GHz) 3.51 Df (1 GHz) 0.0040 Dk (10 GHz) 3.57 Df (10 GHz) 0.0068
- the articles “a” , “an” , “the” , and “said” are intended to mean that there are one or more of the elements.
- the terms “comprising” , “including” , and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
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Abstract
Provided herein are phosphorus-based flame retardant compounds that provide both good electrical characteristics and good heat resistance characteristics when incorporated into PCB compositions. In particular, provided herein are new organophosphorus-based polymers that contain C=C double bonds, which allows them react with other components (for example, C=C bond capped polyphenyl ether, unsaturated hydrocarbon resin, bismaleic imide, etc. ) to form a crosslinked network.
Description
Continuing advances in computer engineering have created an increasing demand for high speed, low loss printed circuit board ( “PCB” ) materials. As compared to previous generations of PCB materials, high speed, low loss PCB materials exhibit less change in the dielectric constant (Dk) as the transmission frequency increases, and exhibit a relatively low dielectric loss.
Recently, it has become particularly important to develop high speed, low loss PCB materials that are halogen-free and exhibit a superior low dissipation factor (Df) . Formulations known in the art are typically based on radically cured resin systems, for example, systems comprising hydrocarbon resins containing abundant C=C double bonds, acrylate capped polyphenyl ether (PPE) , and/or crosslinking agents with abundant C=C double bonds.
Unfortunately, there is an absence of phosphorus-based flame retardants having a sufficiently low Df to be useful in these high-performance PCB systems. Currently known reactive-type flame retardants do not provide the required electrical performance characteristics. While certain additive-type flame retardants, such as resorcinol bis [di (2, 6-dimethylphenyl) phosphate] , will provide the required electrical performance characteristics, these additive-type flame retardants will significantly decrease the heat resistance of the composition, including the glass transition temperature (Tg) and decomposition temperature (Td) .
Accordingly, it is desirable to develop alternatives to existing phosphorus-based flame retardants that provide both good electrical characteristics and good heat resistance characteristics. In particular, there is a need in the art for an alternative phosphorus-based flame retardant that provides electrical performance characteristics comparable to (or better than) resorcinol bis [di (2, 6-dimethylphenyl) phosphate] while also providing improved heat resistance characteristics relative to resorcinol bis [di (2, 6-dimethylphenyl) phosphate] .
SUMMARY
Provided herein is a compound of Formula A,
wherein each Ar
1 is independently a moiety of structure (1) ;
R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
R
4 and R
5 are each independently a moiety comprising at least one C=C double bond;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-; R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl; and n is an integer greater than or equal to 1.
Also provided herein is a compound of Formula I,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Also provided herein is a compound of Formula II,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Further provided herein is a compound of Formula III,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Also provided herein is a curable unsaturated resin composition, wherein the composition comprises at least one unsaturated resin and a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
As used herein, the term “unsaturated resin” refers to a resin comprising at least one C=C double bond.
Also provided herein is a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
Also provided herein is a printed circuit board comprising a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Provided herein are phosphorus-based flame retardant compounds that provide both good electrical characteristics and good heat resistance characteristics.
In particular, provided herein are new organophosphorus-based polymers that contain C=C double bonds, which allows them react with other components (for example, C=C double capped polyphenyl ether, unsaturated hydrocarbon resin, bismaleic imide, etc. ) to form a crosslinked network. Surprisingly, it has been discovered that these reactive-type compounds provide good dielectric performance and heat resistance when incorporated into PCB compositions.
For example, provided herein is a compound of Formula A,
wherein each Ar
1 is independently a moiety of structure (1) ;
R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
R
4 and R
5 are each independently a moiety comprising at least one C=C double bond;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
In preferred embodiments, R
4 and R
5 are each independently selected from the group consisting of structure (1) , structure (2) , and structure (3) ;
As used herein, the term “alkyl” refers to a straight or branched chain moiety comprising up to 10 carbon atoms. Non-limiting examples of suitable alkyl groups include methyl, ethyl, propyl, butyl, pentyl, and hexyl. The alkyl group may be a straight-chain alkyl group or a branched alkyl group (e.g., isopropyl) . In some embodiments, the alkyl group is optionally independently substituted with one or more substituents selected from the group consisting of methoxyl, carboxyl, .
As used herein, the term “aryl” refers to an aromatic moiety comprising from 6 to 14 carbon atoms. In some embodiments, the aryl group is optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl. Non-limiting examples of suitable aryl groups include phenyl, naphthyl, benzyl, tolyl, and xylyl.
As used herein, the term “alkoxyl” refers to a group of the form -OR′, wherein R′ is alkyl as defined herein. For example, the group -OCH
3 may be referred to herein as “methoxyl. ” The group -OCH
2CH
3 may be referred to herein as “ethoxyl. ”
As used herein, the term “aryloxyl” refers to a group of the form -OR′, wherein R′ is aryl as defined herein. For example, the group -O (C
6H
6) may be referred to herein as “phenoxyl. ”
As used herein, the term “hydrogen” includes both stable isotopes of hydrogen, namely
1H (also known as protium) and
2H (also known as deuterium) .
As used herein, the term “carboxyl” refers to a group of the form -C (O) OH.
In preferred embodiments, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In some embodiments, each Ar
2 is the same. For example, each Ar
2 may be a moiety of structure (4) wherein each X is the same. In other embodiments, each Ar
2 is a moiety of structure (5) .
In preferred embodiments, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments, n is an integer of from 1 to 10. For example, n may be 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10. In one exemplary embodiment, n is 1.
For example, provided herein is a compound of Formula I,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, ;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, Ar
2, X, and n may be selected as described above with respect to Formula A.
In preferred embodiments of the compound of Formula I, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula I, Ar
2 is selected from the group consisting of structure (4) and structure (5) , and each Ar
2 is the same.
In exemplary embodiments of the compound of Formula I, Ar
2 is a moiety of structure (4) , and X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula I, n is 1.
For example, when Ar
2 is a moiety of structure (4) , the compound is of Formula Ia,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, X, and n may be selected as described above with respect to Formula A and/or Formula I.
In preferred embodiments of the compound of Formula Ia, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula Ia, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula Ia, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, X is -C (CH
3)
2-, n is 1, and the compound is Formula Ia-i.
Further provided herein is a compound of Formula II,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, Ar
2, X, and n may be selected as described above with respect to Formula A.
In preferred embodiments of the compound of Formula II, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula II, Ar
2 is selected from the group consisting of structure (4) and structure (5) , and each Ar
2 is the same.
In exemplary embodiments of the compound of Formula II, Ar
2 is a moiety of structure (4) , and X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula II, n is 1.
For example, when Ar
2 is a moiety of structure (4) , the compound is of Formula IIa,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
X is selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, X, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IIa, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIa, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula IIa, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, X is -C (CH
3)
2-, n is 1, and the compound is Formula IIa-i.
Also provided herein is a compound of Formula IIb,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IIb, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIb, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIb-i.
Also provided herein is a compound of Formula IIc,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IIc, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIc, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIc-i.
Also provided herein is a compound of Formula IId,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IId, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IId, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IId-i.
Also provided herein is a compound of Formula IIe,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IIe, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIe, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIe-i.
Also provided herein is a compound of Formula IIf,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, R
6, R
7, X, and n may be selected as described above with respect to Formula A and/or Formula II.
In preferred embodiments of the compound of Formula IIf, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIf, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula IIf, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3, R
6, and R
7 are each hydrogen, X is -C (CH
3)
2-, n is 1, and the compound is Formula IIf-i.
Further provided herein is a compound of Formula III,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each Ar
2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, Ar
2, X, and n may be selected as described above with respect to Formula A.
In preferred embodiments of the compound of Formula III, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula III, Ar
2 is selected from the group consisting of structure (4) and structure (5) , and each Ar
2 is the same.
In exemplary embodiments of the compound of Formula III, Ar
2 is a moiety of structure (4) , and X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula III, n is 1.
For example, when Ar
2 is a moiety of structure (4) , the compound is of Formula IIIa,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
X is selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, X, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula IIIa, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIIa, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula IIIa, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, X is -C (CH
3)
2-, n is 1, and the compound is Formula IIIa-i.
Also provided herein is a compound of Formula IIIb,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula IIIb, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIIb, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIIb-i.
Also provided herein is a compound of Formula IIIc,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula IIIc, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIIc, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIIc-i.
Also provided herein is a compound of Formula IIId,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula Id, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIId, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIId-i.
Also provided herein is a compound of Formula IIIe,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula IIIe, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIIe, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3 is hydrogen, n is 1, and the compound is Formula IIIe-i.
Also provided herein is a compound of Formula IIIf,
wherein R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
each X is independently selected from the group consisting of -CH
2-, -C (CH
3)
2-, -S-, -SO
2-, -O-, and -CO-;
R
6 and R
7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;
and n is an integer greater than or equal to 1.
Generally, each of R
1, R
2, R
3, R
6, R
7, X, and n may be selected as described above with respect to Formula A and/or Formula III.
In preferred embodiments of the compound of Formula IIIf, R
1, R
2, and R
3 are each independently selected from the group consisting of hydrogen and C
1–C
6 alkyl. For example, R
1, R
2, and R
3 can each be independently selected from the group consisting of hydrogen and methyl. In a preferred embodiment, R
1 and R
2 are each independently selected from the group consisting of C
1–C
6 alkyl and R
3 is hydrogen.
In preferred embodiments of the compound of Formula IIIf, X is selected from the group consisting of -CH
2-and -C (CH
3)
2-. For example, X can be -C (CH
3)
2-.
In preferred embodiments of the compound of Formula IIIf, n is 1.
In an exemplary embodiment, R
1 and R
2 are methyl, R
3, R
6, and R
7 are each hydrogen, X is -C (CH
3)
2-, n is 1, and the compound is Formula IIIf-i.
Compositions and Printed Circuit Boards
Also provided herein is a curable unsaturated resin composition, wherein the composition comprises at least one unsaturated resin and a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
Also provided herein is a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
Also provided herein is a printed circuit board comprising a cured unsaturated resin composition, wherein the unsaturated resin composition comprises a flame retardant compound selected from the group consisting of Formula A, Formula I, Formula Ia, Formula Ib, Formula Ic, Formula Id, Formula Ie, Formula If, Formula II, Formula IIa, Formula IIb, Formula IIc, Formula IId, Formula IIe, Formula IIf, Formula III, Formula IIIa, Formula IIIb, Formula IIIc, Formula IIId, Formula IIIe, and Formula IIIf.
Other objects and features will be in part apparent and in part pointed out hereinafter.
EXAMPLES
The following non-limiting examples are provided to further illustrate the present disclosure.
Example 1: Experimental Materials
The compounds provided herein can be synthesized using typical techniques that are known to those skilled in the art. Representative examples of methods that may be used to synthesize particular compounds within the scope of the present disclosure are set forth below.
Unless otherwise indicated, the materials described below were used in each of the following examples.
SA9000 (available from SABIC) is acrylate terminated polyphenyl ether.
TAIC (available from Tokyo Chemical Industry Co. ) is triallyl isocyanurate.
SPB100 (available from Otsuka Chemical Co. ) is hexaphenoxycyclotriphosphazene.
PX200 (available from Daihachi Chemical Industry Co. ) is resorcinol bis [di (2, 6-dimethylphenyl) phosphate].
DCP (available from Sinopharm Chemical Reagent Co. ) is dicumyl peroxide.
As used herein, the abbreviation (tBuO)
2 refers to di-tert-butyl peroxide (available from Sinopharm Chemical Reagent Co. ) .
Example 2: Synthesis of Compounds of Formula Ia
The compounds provided herein can be synthesized using typical techniques that are known to those skilled in the art. An exemplary synthesis for a compound of Formula Ia is provided below.
In a first step of the synthesis (Step A) , 244 grams of 2, 6-dimethylphenol (starting material) , 50 grams of xylene (solvent) , and 2 grams of anhydrous magnesium chloride (catalyst) were combined in a reactor. The temperature of the reactor was increased to 100 ℃. The reactor was slowly charged with 153 grams of phosphorus oxychloride, and maintained at 100 ℃ for 4 hours. The temperature was then increased to 160 ℃ for 4 hours, which yielded the Step A crude product.
In a second step of the synthesis (Step B) , 154.5 grams of Di-allyl bisphenol A was combined with the Step A crude product and maintained at a temperature of 160 ℃ for 4 hours, yielding the final product of Formula Ia.
Example 3: Evaluation of Compounds of Formula Ia
Two comparative formulations and two inventive formulations were prepared as described in Table 1 below.
Table 1
Example 3a: Clear Casting Application
The inventive examples prepared as described in Example 3 were tested for use in a clear casting application.
A mixed resin composition was prepared by combining a formulation prepared as described in Example 3 with methyl ethyl ketone solvent (50%of the mixed resin composition by weight) . Into an aluminum plate was poured 2–3 grams of mixed resin. The aluminum plate was then placed onto a 100℃ hot plate to remove the solvent slowly. After solvent removal, the hot plate was heated to 200℃ for post curing for 1 hour. After post curing, the cured resin was carefully peeled off the aluminum plate and tested for the properties shown in Table 2 below.
Table 2 shows that compositions containing a novel compound of Formula Ia exhibit ultra low loss performance when used in a clear casting application.
Table 2
Example 3b: Laminate Application
The comparative and inventive examples prepared as described in Example 3 were tested for use in a laminate application.
A varnish was prepared by combining a formulation prepared as described in Example 3 with methyl ethyl ketone solvent (50%of the varnish composition by weight) . Into a tray was poured about 200 grams of varnish. One piece of 7628 glass cloth (about 30 cm × 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness. One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation. The glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
Two pieces of the resulting prepreg were stacked together, and half of the top and bottom surface was covered with a sheet of 35 um standard copper foil. The stack was then laminated in a press at 200℃ for 1.0 hours. The resulting laminate composition was then tested for the properties shown in Table 3 below.
Table 3 demonstrates that compositions comprising a compound of Formula Ia provide an ideal balance between Tg, Td, and Df when used in a laminate application.
Table 3
Example 4: Synthesis of Compounds of Formula IIb
An exemplary synthesis for a compound of Formula IIb is provided below.
Under N
2 protection, in 2 L flask with mechanic agitation, a solution of 122 g 2, 6-dimethyl phenol, 111.1 g Et
3N, and 122 g EtOAc was added slowly into a solution of 153.5 g POCl
3 and 307 g EtOAc at 0℃ over 2 h. After that, the reaction mixture was agitated at room temperature for 1 h. A solution of 77 g resorcinol, 155.54 g Et
3N, and 77 g EtOAc was added slowly at 0℃ over 1 h. After that, the reaction mixture was agitated at room temperature for 1 h. A mixture of 61.1 g diallyl amine and 66.8 g Et
3N was added. The reaction mixture was agitated at room temperature overnight. The reaction was quenched with 400 mL water. The organic phase was washed with 150 mL diluted HCl once and 100 mL water 3 times and dried over Na
2SO
4. After removal of solvent, 300 g final product was obtained.
Example 5: Evaluation of Compounds of Formula IIb
An inventive formulation comprising a compound of Formula IIb was prepared as described in Table 4 below.
Table 4
Inventive Example 3, shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
A varnish was prepared by combining the formulation of Inventive Example 3 with methyl ethyl ketone solvent (50%of the varnish composition by weight) . Into a tray was poured about 200 grams of varnish. One piece of 2116 glass cloth (about 30 cm × 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness. One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation. The glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
Six pieces of the resulting prepreg were stacked together, and half of the top and bottom surface was covered with a sheet of 35 um standard copper foil. The stack was then laminated in a press at 200℃ for 1.0 hours. The resulting laminate composition was then tested for the properties shown in Table 5 below.
Table 5 shows the results of the laminate performance evaluation (with 2116 glass cloth) on the formulation of Inventive Example 3. This formulation achieved a relatively high Tg of 178 ℃ and a relatively low Df of 0.0054 at 10 GHz.
Table 5
Laminate, 6 ply @2116 | Inventive example 3 (3.3%P) |
Tg (℃, DSC) | 178 |
Td (℃, 5%wt loss in N 2) | 373 |
UL94 ranking | Poorer than V-1 |
Dk (1 GHz) | 3.48 |
Df (1 GHz) | 0.0028 |
Dk (10 GHz) | 3.98 |
Df (10 GHz) | 0.0055 |
With 3.3%total phosphorus content in the formulation of Inventive Example 3, the UL94 flame retardancy ranking of the laminate was poorer than V-1. It is believed that the flame retardancy can be improved by increasing the filler loading in the formulation. With the same 3.3%phosphorus content and increased filler loading, as shown in Inventive Example 4, the laminate achieved V-1 flame retardancy ranking. Specifically, with a high filler loading and the total phosphorus content increased to 6.0%, the flame retardancy achieved V-0 ranking.
Table 6
Example 6: Synthesis of Compounds of Formula IIa
An exemplary synthesis for a compound of Formula IIa is provided below.
Under N
2 protection, in 2 L flask with mechanic agitation, a solution of 122 g 2, 6-dimethyl phenol, 111.1 g Et
3N, and 122 g EtOAc was added slowly into a solution of 153.5 g POCl
3 and 307 g EtOAc at 0 ℃ over 2 h. After that, the reaction mixture was agitated at room temperature for 1 h. A solution of 215.90 g diallyl bisphenol A, 155.54 g Et
3N, and 216 g EtOAc was added slowly at room temperature over 2 h. After that, the reaction mixture was heated at 70 ℃ for 1 h. A mixture of 61.1 g diallyl amine and 66.8 g Et
3N was added. The reaction mixture was agitated at room temperature overnight. The reaction was quenched with 400 mL water. The organic phase was washed with 150 mL diluted HCl once and 100 mL water 3 times and dried over Na
2SO
4. After removal of solvent, 400 g final product was obtained.
Example 7: Evaluation of Compounds of Formula IIa
An inventive formulation comprising a compound of Formula IIa was prepared as described in Table 7 below.
Table 7
Recipe | Inventive Example 7 (3.3%P) |
SA9000 (PPO) | 80.0 |
TAIC | -- |
Compound of Formula IIa | 70.0 |
Dicumyl peroxide/Di-tert-butyl peroxide | 4.5 |
Filler | -- |
Inventive Example 7, shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
A varnish was prepared by combining the formulation of Inventive Example 7 with methyl ethyl ketone solvent (50%of the varnish composition by weight) . Into a tray was poured about 400 grams of varnish. One piece of 2116 glass cloth (about 30 cm × 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness. One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation. The glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
Six pieces of the resulting prepreg were stacked together, and half of the top and bottom surface was covered with a sheet of 35 um standard copper foil. The stack was then laminated in a press at 200℃ for 1.0 hours. The resulting laminate composition was then tested for the properties shown in Table 8 below
This formulation achieved high Tg of 182 ℃ and low Df of 0.0054 at 10 GHz. However, the flame retardancy was poorer than V-1 ranking.
Table 8
Laminate, 6 ply @2116 | Inventive example 7 (3.3%P) |
Tg (℃, DSC) | 182 |
Td (℃, 5%wt loss in N 2) | 380 |
UL94 ranking | Poorer than V-1 |
Dk (1 GHz) | 3.53 |
Df (1 GHz) | 0.0028 |
Dk (10 GHz) | 3.49 |
Df (10 GHz) | 0.0054 |
Example 8: Synthesis of Compounds of Formula II
An exemplary synthesis for a compound of Formula II is provided below.
Under N
2 protection, in 1 L flask with mechanic agitation, a solution of 24.43 g 2, 6-dimethyl phenol, 22.24 g Et
3N, and 100 mL EtOAc was added slowly into a solution of 30.67 g POCl
3 and 50 mL EtOAc at 0 ℃ over 40 min. After that, the reaction mixture was agitated at room temperature for another 40 min. A solution of 30.99 g diallyl bisphenol A, 22.25 g Et
3N, and 50 mL EtOAc was added slowly at room temperature over 50 min. After that, the reaction mixture was heated at 70 ℃ for 1 h. A hot solution of 19.45 g DOPHQ, 13.33 g Et
3N, and 100 mL NMP was added over 30 min. After that, the reaction mixture continued to be heated at 70 ℃ for 1.5 h. A mixture of 8.02 g diallyl amine and 9.03 g Et
3N was added. The reaction mixture was agitated at room temperature overnight. The reaction was quenched with 200 mL water and extracted with 300 mL EtOAc twice. The combined organic phase was washed with 150 mL diluted HCl once and 150 mL water 3 times and dried over Na
2SO
4. After removal of solvent, 83.74 g final product was obtained.
Example 9: Evaluation of Compounds of Formula II
An inventive formulation comprising a compound of Formula II was prepared as described in Table 9 below.
Table 9
Recipe | Inventive Example 8 (3.5%P) |
SA9000 (PPO) | 60.4 |
TAIC | -- |
Compound of Formula II | 39.6 |
Dicumyl peroxide/Di-tert-butyl peroxide | 3.0 |
Filler | -- |
Inventive Example 8, shown in the table above, was tested for use in a laminate application (with 2116 glass cloth) .
A varnish was prepared by combining the formulation of Inventive Example 8 with methyl ethyl ketone solvent (50%of the varnish composition by weight) . Into a tray was poured about 200 grams of varnish. One piece of 2116 glass cloth (about 30 cm × 30 cm) was dipped into the varnish and then hand pulled through a gapped pair of rollers to control the thickness. One edge of the prepared glass cloth was fixed by clamps and then hung in a fume hood to allow the varnish to evenly spread and promote solvent evaporation. The glass cloth was then baked in a mini-treater (with good ventilation capability) at elevated temperature for a period of time sufficient to remove the solvent and generate a reasonable prepreg gel time, so the temperature and the time could be adjusted according to specific cases. Following the baking, the desired prepregs were obtained.
Six pieces of the resulting prepreg were stacked together, and half of the top and bottom surface was covered with a sheet of 35 um standard copper foil. The stack was then laminated in a press at 200℃ for 1.0 hours. The resulting laminate composition was then tested for the properties shown in Table 5 below
Compared to Inventive Example 7, this formulation achieved a much better flame retardancy, almost close to V-0 (50 s) . The laminate also had a relatively high Tg of 169 ℃, but the Df of 0.0068 at 10 GHz was poorer than Inventive Example 7.
Table 10
Laminate, 6 ply @2116 | Inventive example 8 (3.5%P) |
Tg (℃, DSC) | 169 |
Td (℃, 5%wt loss in N 2) | 344 |
UL94 ranking | V-1 (55 s) |
Dk (1 GHz) | 3.51 |
Df (1 GHz) | 0.0040 |
Dk (10 GHz) | 3.57 |
Df (10 GHz) | 0.0068 |
When introducing elements of the present disclosure or the preferred embodiment (s) thereof, the articles “a” , “an” , “the” , and “said” are intended to mean that there are one or more of the elements. The terms “comprising” , “including” , and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the disclosure are achieved and other advantageous results attained.
As various changes could be made in the above products and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense.
Claims (32)
- A compound of Formula A,wherein each Ar 1 is independently a moiety of structure (1) ;R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;R 4 and R 5 are each independently a moiety comprising at least one C=C double bond;each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;and n is an integer greater than or equal to 1.
- A compound of Formula I,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 3 wherein the compound is of Formula Ia,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;X is selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;and n is an integer greater than or equal to 1.
- The compound of claim 4 wherein X is selected from the group consisting of -CH 2-and -C (CH 3) 2-.
- A compound of Formula II,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 6 wherein the compound is of Formula IIa,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;X is selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;and n is an integer greater than or equal to 1.
- The compound of claim 7 wherein X is selected from the group consisting of -CH 2-and -C (CH 3) 2-.
- The compound of claim 6 wherein the compound is of Formula IIb,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 6 wherein the compound is of Formula IIc,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 6 wherein the compound is of Formula IId,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 6 wherein the compound is of Formula IIe,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 6 wherein the compound is of Formula IIf,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 13 wherein X is selected from the group consisting of -CH 2-and -C (CH 3) 2-.
- A compound of Formula III,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;each Ar 2 is independently selected from the group consisting of structure (4) , structure (5) , structure (6) , structure (7) , structure (8) , and structure (9) ;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 15 wherein the compound is of Formula IIIa,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;X is selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;and n is an integer greater than or equal to 1.
- The compound of claim 16 wherein X is selected from the group consisting of -CH 2-and -C (CH 3) 2-.
- The compound of claim 15 wherein the compound is of Formula IIIb,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 15 wherein the compound is of Formula IIIc,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 15 wherein the compound is of Formula IIId,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 15 wherein the compound is of Formula IIIe,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 15 wherein the compound is of Formula IIIf,wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen, alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, and carboxyl;each X is independently selected from the group consisting of -CH 2-, -C (CH 3) 2-, -S-, -SO 2-, -O-, and -CO-;R 6 and R 7 are each independently selected from the group consisting of hydrogen and alkyl, aryl, alkoxyl, and aryloxyl, each of which may be optionally independently substituted with one or more substituents selected from the group consisting of methyl, ethyl, methoxyl, carboxyl;and n is an integer greater than or equal to 1.
- The compound of claim 22 wherein X is selected from the group consisting of -CH 2-and -C (CH 3) 2-.
- The compound of any one of claims 1 to 23 wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen and C 1–C 6 alkyl.
- The compound any one of claims 1 to 23 wherein R 1, R 2, and R 3 are each independently selected from the group consisting of hydrogen and methyl.
- The compound of any one of claims 1 to 25 wherein R 3 is hydrogen.
- The compound of any one of claims 1 to 26 wherein n is an integer of from 1 to 10.
- The compound of any one of claims 1 to 27 wherein n is 1.
- A curable unsaturated resin composition comprising a compound of any one of claims 1 to 29 and at least one unsaturated resin.
- A cured unsaturated resin composition comprising a compound of any one of claims 1 to 29 and at least one cured unsaturated resin.
- A printed circuit board comprising the cured unsaturated resin composition of claim 31.
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PCT/CN2020/093358 WO2021237695A1 (en) | 2020-05-29 | 2020-05-29 | Reactive type phosphate and preparation process |
Country Status (3)
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CN (1) | CN115698157A (en) |
TW (1) | TW202144372A (en) |
WO (1) | WO2021237695A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4062909A (en) * | 1974-04-08 | 1977-12-13 | Monsanto Company | Phosphoroamidates |
EP0754531A1 (en) * | 1994-04-08 | 1997-01-22 | Asahi Kasei Kogyo Kabushiki Kaisha | High-precision mechanical parts made from flame-retardant resin for office automation equipment |
EP1191029A1 (en) * | 1999-06-28 | 2002-03-27 | Daihachi Chemical Industry Co., Ltd. | Process for the preparation of condensed phosphoric esters |
US20100113654A1 (en) * | 2008-09-29 | 2010-05-06 | Fuji Electric Fa Components & Systems Co., Ltd. | Flame-resistant resin composition |
EP2982732A1 (en) * | 2013-04-01 | 2016-02-10 | Adeka Corporation | Flame-retardant agent composition, flame-retardant fiber treated with flame-retardant agent composition, and method for increasing amount of flame-retardant component adhered onto fibers using said composition |
CN107001584A (en) * | 2014-08-29 | 2017-08-01 | 蓝立方知识产权有限责任公司 | Low-thermal-expansion halogen-free flame-retardant composition for high density printed circuit board |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110938234B (en) * | 2018-09-25 | 2021-06-08 | 中山台光电子材料有限公司 | Flame-retardant compound, method for producing same, resin composition, and article thereof |
-
2020
- 2020-05-29 WO PCT/CN2020/093358 patent/WO2021237695A1/en active Application Filing
- 2020-05-29 CN CN202080101474.9A patent/CN115698157A/en active Pending
-
2021
- 2021-05-28 TW TW110119407A patent/TW202144372A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4062909A (en) * | 1974-04-08 | 1977-12-13 | Monsanto Company | Phosphoroamidates |
EP0754531A1 (en) * | 1994-04-08 | 1997-01-22 | Asahi Kasei Kogyo Kabushiki Kaisha | High-precision mechanical parts made from flame-retardant resin for office automation equipment |
EP1191029A1 (en) * | 1999-06-28 | 2002-03-27 | Daihachi Chemical Industry Co., Ltd. | Process for the preparation of condensed phosphoric esters |
US20100113654A1 (en) * | 2008-09-29 | 2010-05-06 | Fuji Electric Fa Components & Systems Co., Ltd. | Flame-resistant resin composition |
EP2982732A1 (en) * | 2013-04-01 | 2016-02-10 | Adeka Corporation | Flame-retardant agent composition, flame-retardant fiber treated with flame-retardant agent composition, and method for increasing amount of flame-retardant component adhered onto fibers using said composition |
CN107001584A (en) * | 2014-08-29 | 2017-08-01 | 蓝立方知识产权有限责任公司 | Low-thermal-expansion halogen-free flame-retardant composition for high density printed circuit board |
Also Published As
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TW202144372A (en) | 2021-12-01 |
CN115698157A (en) | 2023-02-03 |
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