WO2021233125A1 - Method for removing elemental impurities and pigments from sugammadex sodium refined products - Google Patents
Method for removing elemental impurities and pigments from sugammadex sodium refined products Download PDFInfo
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- WO2021233125A1 WO2021233125A1 PCT/CN2021/091899 CN2021091899W WO2021233125A1 WO 2021233125 A1 WO2021233125 A1 WO 2021233125A1 CN 2021091899 W CN2021091899 W CN 2021091899W WO 2021233125 A1 WO2021233125 A1 WO 2021233125A1
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- sodium gluconate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0003—General processes for their isolation or fractionation, e.g. purification or extraction from biomass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0009—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid alpha-D-Glucans, e.g. polydextrose, alternan, glycogen; (alpha-1,4)(alpha-1,6)-D-Glucans; (alpha-1,3)(alpha-1,4)-D-Glucans, e.g. isolichenan or nigeran; (alpha-1,4)-D-Glucans; (alpha-1,3)-D-Glucans, e.g. pseudonigeran; Derivatives thereof
- C08B37/0012—Cyclodextrin [CD], e.g. cycle with 6 units (alpha), with 7 units (beta) and with 8 units (gamma), large-ring cyclodextrin or cycloamylose with 9 units or more; Derivatives thereof
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- the present invention relates to the technical field of medicine production and purification, in particular to a method for removing elemental impurities and pigments in refined sodium gluconate products.
- the chemical name of Sodium Gluconate is 6A, 6B, 6C, 6D, 6E, 7F, 6G, 6H-octa-S-(2-carboxyethyl)-6A, 6B, 6C, 6D, 6E, 7F, 6G, 6H-octathio- ⁇ -cyclodextrin octasodium salt, the structural formula is:
- Sugam Gluconate is a new type of muscle relaxant reversal agent developed by the Dutch company Organon. It is used clinically to reverse the neuromuscular blockade of rocuronium or vecuronium. It has a good curative effect and extremely Good security. Since the EU approved its listing in July 2008, it has been listed in Japan, South Korea, the United States and other countries, and listed in China in 2018.
- Sodium Gluconate is a structurally modified ⁇ -cyclodextrin. Due to its hollow cavity structure, it is easy to wrap small molecule impurities in the cavity, and there are many exposed hydroxyl groups, carboxyl groups and other polar groups in its structure. , Has a strong chelating effect on metal elements. Therefore, if excessive elemental impurities are introduced in the production process due to factors such as equipment materials and raw materials, it is difficult to remove them by conventional means. This feature has brought great challenges to the formulation of the elemental impurity control strategy of Sodium Gluconate.
- J.Med.Chem.2002,45,1806-1816PP proposed that in the N,N-dimethylformamide system, under the catalysis of triphenylphosphorus, bromine reacted with ⁇ -cyclodextrin to obtain 6-deoxy-6- Perbromo- ⁇ -cyclodextrin.
- the product is reacted with methyl 3-mercaptopropionate under the catalysis of anhydrous cesium carbonate to obtain the product sugammadex methyl ester, which is then hydrolyzed by sodium hydroxide to obtain sugammadex sodium.
- the yield is 60%. According to this method, the crude product of Sodium Gluconate is obtained, and the purity is low. There is no report on further purification and purification and removal of elemental impurities and pigments.
- WO0140316PP uses iodine as a halogenating reagent to react with ⁇ -cyclodextrin under the catalysis of triphenylphosphorus to produce 6-deoxy-6-periodo- ⁇ -cyclodextrin. This intermediate is then combined with 3-mercaptopropionic acid to form a thioether, which is purified by membrane dialysis to obtain the target product.
- the method has a simple and reliable route and high reaction activity, but the purification of the product only uses membrane dialysis purification, and it is difficult to obtain high-purity sodium gluconate. There is no report on further purification and purification and removal of elemental impurities and pigments.
- CN105348412 discloses a purification method for crude Sodium Gluconate.
- the crude Sodium Sodium Gluconate is hydrolyzed under acidic conditions to obtain free acid solids.
- the free acid solids are beaten and purified with water, and then the free acids are reacted with organic amines.
- Prepare ammonium glucosamine salt, and the obtained ammonium salt is recrystallized and purified; then free acid is freed under acidic conditions, the free acid solid water is beaten, washed and purified, and the obtained free acid is reacted with sodium hydroxide to prepare sodium gluconate. Pure.
- This method does not use column chromatography, dialysis and other methods, but the steps are complicated and require multiple conversions between free acid and salt, which is inconvenient to operate. In addition, the risk of introducing more elemental impurities in industrial production of mineral-derived iodine and strong alkaline reaction systems has not been considered.
- the purpose of the present invention is to solve the shortcomings in the prior art, and proposes a method for removing elemental impurities and pigments in Sodium Gluconate refined products.
- a method for removing elemental impurities and pigments in Sodium Gluconate refined products including the following steps:
- Step 1 Dissolve the Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;
- Step 2 Transfer the supernatant liquid C to a flask, and concentrate it under reduced pressure to dryness to obtain the finished product E of sodium gluconate with the removal of elemental impurities and pigments.
- the poor solvent A is specifically any one of acetone, methanol, ethanol, isopropanol, acetonitrile, 1,4-dioxane, DMF and DMSO.
- the mass ratio of Sodium Gluconate refined product to water in step 1 is 1:0.5 to 1:50, and the mass ratio of water to bad solvent A is 1:0.1 to 1:50.
- step 1 the mass ratio of Sodium Gluconate refined product to water is 1:1 to 1:10, and the mass ratio of water to poor solvent A is 1:1 to 1:10.
- the mass ratio of Sodium Gluconate refined product to water in step 1 is 1:3 to 1:4, and the mass ratio of water to poor solvent A is 1:0.5 to 1:1.
- a method for removing elemental impurities and pigments in Sodium Gluconate refined products including the following steps:
- Step 1 Dissolve the Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;
- Step 2 Transfer the supernatant liquid C to the flask, stir at room temperature, add a certain amount of poor solvent D while stirring, and a white solid precipitates out, filter it with suction and dry it to obtain a comfortable solution that removes elemental impurities and pigments Sodium gluconate finished product E.
- the poor solvent A is specifically any one of acetone, methanol, ethanol, isopropanol, acetonitrile, 1,4-dioxane, DMF, and DMSO
- the poor solvent D is specifically acetone, methanol, ethanol, and isopropyl alcohol. Any of propanol, acetonitrile, 1,4-dioxane, DMF and DMSO.
- the mass ratio of Sodium Gluconate refined product to water in step one is 1:0.5 to 1:50, and the mass ratio of water to poor solvent A is 1:0.1 to 1:50; the supernatant in step two
- the mass ratio of C to poor solvent D is 1:0.5 to 1:50.
- the mass ratio of Sodium Gluconate refined product to water in step one is 1:1 to 1:10, and the mass ratio of water to poor solvent A is 1:1 to 1:10; the supernatant in step two
- the mass ratio of C to poor solvent D is 1:1 to 1:10.
- the mass ratio of Sodium Gluconate refined product to water in step one is 1:3 to 1:4, and the mass ratio of water to poor solvent A is 1:0.5 to 1:1; the middle and upper layer of step two
- the mass ratio of the clear liquid C to the poor solvent D is 1:2 to 1:4.
- Scheme 1 adopts the direct concentration method of supernatant C
- scheme 2 adopts the crystallization method with poor solvent D.
- the advantage of scheme 1 is that it saves organic solvents.
- the advantage of the second scheme is that the processing speed is fast and the batch is large; the two schemes have smaller differences in the removal rate of element impurities and pigments.
- a poor solvent is added to the aqueous solution of sugammadex sodium, and it utilizes the capture and chelation between the sugammadex molecule itself, which has a large cavity structure and multi-site hydroxyl and carboxyl groups, and metal element impurities and pigments.
- the product can be obtained by adding a poor solvent to make a small amount of Sodium Gluconate and most of the element impurities and pigments separated from the solution first, and then adding the poor solvent to the mother liquor from which the element impurities and pigments are removed, or the mother liquor is directly concentrated and dried to obtain the product. Reduce the content of elemental impurities in Sodium Gluconate refined products and make the product lighter.
- Using the method of the present invention to process the Sodium Gluconate refined product can effectively reduce the content of elemental impurities in the refined Sodium Gluconate product.
- the content of iron element can reach ⁇ 10ppm
- the level 1 metal element impurities and the level 2A metal element impurities can reach ⁇ 1ppm.
- the product quality meets the quality requirements of injection raw materials, and also meets the relevant technical requirements of the European Union Quality Research Technical Guidance Principle ICH.
- the production of Shugeng Sodium Gluconate Injection provides high-quality raw materials.
- the method for removing elemental impurities and pigments of the present invention has simple process, low cost, easy operation, good economy, and is more suitable for industrial production; the preparation made from the raw material has low elemental impurities and almost no product solution. Color, good safety, avoid the influence of iron on the color of the preparation to the greatest extent, and reduce the risk of toxicity caused by elemental impurities, and bring the greatest benefit to patients.
- Figure 1 The HPLC diagram of the raw material used before the treatment of the present invention-the refined sodium gluconate product
- Figure 3 is the HPLC chart of Sodium Gluconate after water/acetone treatment
- Figure 4 is the ICP-MS report of the Sodium Gluconate product after water/acetone treatment
- Figure 5 shows the ICP-MS report of the oil obtained after water/acetone treatment
- Figure 6 is the HPLC chart of the Sodium Suglucose product after water/DMF treatment
- Figure 7 is the ICP-MS report of the Sodium Gluconate product after water/DMF treatment
- Figure 8 is the HPLC chart of the Sodium Gluconate product after water/acetonitrile/ethanol treatment
- Figure 9 is the ICP-MS report of the Sodium Gluconate product after water/acetonitrile/ethanol treatment
- Figure 10 is the HPLC chart of the Sodium Gluconate product after water/ethanol/methanol treatment
- Figure 11 is the ICP-MS report of the Sodium Gluconate product after water/ethanol/methanol treatment
- Figure 12 is the HPLC chart of the sugammadex sodium product treated with water/1,4-dioxane
- Figure 13 is the ICP-MS report of the Sodium Sulfate Gluconate product after water/1,4-dioxane treatment
- Figure 14 is the HPLC chart of the Sodium sugammadex product after water/DMF/DMSO treatment
- Figure 15 is the ICP-MS report of the Sodium Gluconate product after water/DMF/DMSO treatment.
- Detector Dual; Process spectral peak, Average; QID, On; Isotope Ratio Mode, Off; Blank subtraction Blank), After Internal Std (after internal standard experiment); Process signal profile, Average; Measurement Unit, cps; Baseline Readings, 0; Apply Smoothing Factor (application smoothing factor) ,5. Sampling
- the Shugeng sodium gluconate refined products used in the examples are all products of the same batch, and their HPLC purity is 99.80% (Figure 1), and the sample is light yellow.
- the content of Fe is 113ppm and the content of Ti is 6.3 as determined by ICP-MS. ppm, Cr content is 6.4ppm, Co is 1.1ppm ( Figure 2).
- the present invention is a process used by the applicant in the research to process and remove the excess element impurities and pigments of Sodium Gluconate.
- the Shugan Sodium Gluconate product may still contain a large amount of excess element impurities.
- the raw material used in Examples 1-6 of the present invention-Shugan Sodium Gluconate refined product Its properties are light yellow solid powder, determined by ICP-MS, the content of Fe is 113ppm, the content of Ti is 6.3ppm, the content of Cr is 6.4ppm, and the content of Co is 1.1ppm. After being dissolved in water, it forms a brownish-red or yellow-brown clear solution.
- This kind of solution adopts conventional treatment methods such as crystallization, activated carbon decolorization, ion exchange adsorption, etc., but the effect is poor, the treatment method is more complicated, and the cost is high.
- Step 1 of Scheme 1 or Scheme 2 the ratio range of Sodium Gluconate Refined Product, Water and Poor Solvent A is not a specific fixed ratio. According to the solubility characteristics, it can be summarized as the following four points:
- the mass ratio of sodium gluconate refined product to water in step one is 1:0.5 ⁇ 1:50, preferably 1:1 ⁇ 1:10, more preferably 1: 3 ⁇ 1:4 ratio range;
- the amount of poor solvent A is not only related to the concentration of the sodium gluconate solution. At the beginning, there is more water to dissolve the sodium gluconate. The disguised increase in the total volume of water and the poor solvent during precipitation, so it also needs to be added dropwise. Many poor solvents; the dropping ratio of poor solvent A is also related to itself, so the final mass ratio of water to poor solvent A is selected to be 1:0.1 to 1:50, preferably 1:1 to 1:10, and more preferably The ratio range of 1:0.5 ⁇ 1:1 can be determined according to repeated experiments of each solvent;
- the oily substance stratification process has multiple critical points. At the initial concentration of the sodium sugammadex aqueous solution, the poor solvent A is gradually added. When the poor solvent A reaches a certain value, the solution begins to become turbid and separate after standing. A trace of oily matter precipitates out, this is the initial critical point; if you continue to add poor solvent A, there will still be oily matter that will continue to precipitate until the oily matter no longer increases, which is the termination critical point; if you continue to add poor solvent A to the oily matter The appearance of solids indicates that the Sodium Gluconate is beginning to crystallize at this time, which is undesirable;
- the amount of poor solvent A in the present invention is the actual amount located at the initial critical point-terminating critical point.
- the ratio of poor solvent A must be closer to the critical point when the oil is precipitated, so that a higher yield can be achieved and the separation of elements can be achieved.
- the present invention only proposes the more preferred examples 1-6 for simple demonstration, but it does not mean that the examples 1-6 are the best experimental plan, which corresponds to the poor solvent used.
- the content of water and poor solvent D is not necessarily the best technical solution; the present invention proposes the above examples only to prove that the so-called "poor solvent inverse method" is adopted, and the cavity structure of the sodium gluconate itself is used to have adsorption elements.
- the performance of impurities and pigments, the most of the element impurities and pigments are gathered into the layerable oil, which greatly reduces the content of excessive element impurities in the Sodium Gluconate, and the cost is lower. It is a popular detoxification In addition to the element ion impurity method.
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Abstract
Disclosed is a method for removing elemental impurities and pigments from a sugammadex sodium refined product, comprising: dissolving a sugammadex sodium refined product in an aqueous solution; adding dropwise a certain amount of a poor solvent such that a small part of sugammadex sodium and a large part of an elemental impurity and pigment are precipitated from the solution; after the analyte of said portion is separated, collecting sugammadex sodium contained in an upper layer mother liquor; and by means of direct concentration or solvent crystallization, obtaining a product that has had most elemental impurities removed. The color of the obtained product becomes lighter and the elemental impurity content is significantly reduced, satisfying the requirements of the ICH regarding elemental impurity limit; in addition, the method is simple and safe to operate, has good economic performance, and is suitable for industrialized production.
Description
本发明涉及医药生产及提纯技术领域,尤其涉及一种除去舒更葡糖钠精制品中元素杂质和色素的方法。The present invention relates to the technical field of medicine production and purification, in particular to a method for removing elemental impurities and pigments in refined sodium gluconate products.
舒更葡糖钠化学名为6A,6B,6C,6D,6E,7F,6G,6H-八-S-(2-羧乙基)-6A,6B,6C,6D,6E,7F,6G,6H-八硫代-γ-环糊精八钠盐,结构式为:The chemical name of Sodium Gluconate is 6A, 6B, 6C, 6D, 6E, 7F, 6G, 6H-octa-S-(2-carboxyethyl)-6A, 6B, 6C, 6D, 6E, 7F, 6G, 6H-octathio-γ-cyclodextrin octasodium salt, the structural formula is:
舒更葡糖钠是由荷兰Organon公司研发的一种新型肌松药逆转剂,在临床上作为逆转罗库溴胺或维库溴胺的神经肌肉阻滞作用,具有良好的疗效,并有极好的安全性。自2008年7月欧盟批准其上市以来,已在日本、韩国、美国等国上市,2018年在中国上市。Sugam Gluconate is a new type of muscle relaxant reversal agent developed by the Dutch company Organon. It is used clinically to reverse the neuromuscular blockade of rocuronium or vecuronium. It has a good curative effect and extremely Good security. Since the EU approved its listing in July 2008, it has been listed in Japan, South Korea, the United States and other countries, and listed in China in 2018.
舒更葡糖钠是一个经过结构修饰的γ-环糊精,由于其中空的腔体结构,易于包裹小分子杂质在腔体中,且其结构中众多裸露的羟基、羧基等极性基团,对金属元素有较强的螯合作用。因此,如果产品生产过程中,由于设备材质、原料等因素引入了过量的元素杂质,则很难用常规手段除去。这一特性给舒更葡糖钠的元素杂质控制策略的制定带来了极大的挑战。而且,由于铁等金属元素的存在会很大程度上导致制剂产品舒更葡糖钠注射液的颜色加深,加上一些如胡敏素等色素物质也不易从舒更葡糖钠分子的螯合下从产品中除去,对产品的色度控制也带来了挑战。Sodium Gluconate is a structurally modified γ-cyclodextrin. Due to its hollow cavity structure, it is easy to wrap small molecule impurities in the cavity, and there are many exposed hydroxyl groups, carboxyl groups and other polar groups in its structure. , Has a strong chelating effect on metal elements. Therefore, if excessive elemental impurities are introduced in the production process due to factors such as equipment materials and raw materials, it is difficult to remove them by conventional means. This feature has brought great challenges to the formulation of the elemental impurity control strategy of Sodium Gluconate. Moreover, the presence of iron and other metal elements will largely lead to the darkening of the color of the preparation product Sodium Gluconate Injection, and some pigment substances such as humin are not easy to be chelated from the Sodium Gluconate molecule. Elimination of the product also brings challenges to the chromaticity control of the product.
元素杂质的研究和控制,是目前监管机构对药品质量研究是否充分评价的重点关注领域,也是药品生产工艺过程中需要关注的重点。目前,药品生产中常见 的除去元素杂质的办法中,包括使用特定型号树脂吸附、硅胶吸附、螯合剂等,均存在成本较高、处理过程繁琐、产生固废等问题;常规的简单重结晶法由于受到舒更葡糖钠特殊分子结构的影响,很难将包裹、螯合于舒更葡糖钠分子上的杂质除去;纯化水洗涤法无法适用于舒更葡糖钠这种水溶性较好的物质。国内外关于舒更葡糖钠制备工艺和有关物质的纯化工艺报道较多,但有关对元素杂质和色素的清除的报道极少见。因此,开发一种可以高效便捷去除舒更葡糖钠中元素杂质的方法,具有重要的应用价值。The research and control of elemental impurities are currently the key focus areas for regulatory agencies to fully evaluate whether drug quality research is adequate, and they are also the focus of attention in the drug production process. At present, common methods for removing elemental impurities in pharmaceutical production, including the use of specific types of resin adsorption, silica gel adsorption, chelating agents, etc., have problems such as high cost, cumbersome treatment process, and solid waste; conventional simple recrystallization methods Due to the influence of the special molecular structure of Sodium Gluconate, it is difficult to remove the impurities that are encapsulated and chelated on the Sodium Gluconate molecule; the purified water washing method cannot be applied to Sodium Gluconate, which has better water solubility. Of the substance. There are many reports about the preparation process of Sodium Gluconate and the purification process of related substances at home and abroad, but the report on the removal of elemental impurities and pigments is very rare. Therefore, the development of a method that can efficiently and conveniently remove elemental impurities in sugammadex sodium has important application value.
J.Med.Chem.2002,45,1806-1816PP提出在N,N-二甲基甲酰胺体系中,三苯基磷催化下,溴素与γ-环糊精反应得到6-脱氧-6-全溴代-γ-环糊精。该产物与3-巯基丙酸甲酯在无水碳酸铯的催化下,反应得到产物舒更葡糖甲酯,再经氢氧化钠水解,得到舒更葡糖钠。收率60%。依此方法得到得为舒更葡糖钠粗品,纯度较低,未有进一步精制纯化及去除元素杂质和色素的报道。J.Med.Chem.2002,45,1806-1816PP proposed that in the N,N-dimethylformamide system, under the catalysis of triphenylphosphorus, bromine reacted with γ-cyclodextrin to obtain 6-deoxy-6- Perbromo-γ-cyclodextrin. The product is reacted with methyl 3-mercaptopropionate under the catalysis of anhydrous cesium carbonate to obtain the product sugammadex methyl ester, which is then hydrolyzed by sodium hydroxide to obtain sugammadex sodium. The yield is 60%. According to this method, the crude product of Sodium Gluconate is obtained, and the purity is low. There is no report on further purification and purification and removal of elemental impurities and pigments.
Chem.Asian J.2011,6,2390–2399先将γ-环糊精碘代得到6-脱氧-6-全碘代-γ-环糊精粗品,该粗品与乙酸酐反应成酯,经硅胶柱层析纯化,再甲醇钠水解,得到纯度较高的6-脱氧-6-全碘代-γ-环糊精精制品。最后于3-巯基丙酸成醚得到目标产物。该反应中间体纯度高,杂质少,产品的后处理纯化较为简单。但强碱性的反应体系带来的引入元素杂质的风险问题并未做考虑。Chem.Asian J.2011,6,2390–2399 First iodo γ-cyclodextrin to obtain crude 6-deoxy-6-periodo-γ-cyclodextrin, which is reacted with acetic anhydride to form an ester, which is passed through silica gel Purified by column chromatography, and then hydrolyzed with sodium methoxide to obtain 6-deoxy-6-periodo-γ-cyclodextrin product with higher purity. Finally, an ether is formed from 3-mercaptopropionic acid to obtain the target product. The reaction intermediate has high purity and few impurities, and the post-treatment and purification of the product is relatively simple. However, the risk of introducing elemental impurities brought by the strongly alkaline reaction system has not been considered.
WO0140316PP用碘作为卤化试剂在三苯基磷催化下与γ-环糊精反应,生成 6-脱氧-6-全碘代-γ-环糊精。该中间体再与3-巯基丙酸成硫醚,经膜透析纯化后得到目标产物。该方法路线简单可靠,反应活性较高,但产品的纯化仅采用膜透析纯化,要得到高纯度舒更葡糖钠的难度较高,未有进一步精制纯化及去除元素杂质和色素的报道。WO0140316PP uses iodine as a halogenating reagent to react with γ-cyclodextrin under the catalysis of triphenylphosphorus to produce 6-deoxy-6-periodo-γ-cyclodextrin. This intermediate is then combined with 3-mercaptopropionic acid to form a thioether, which is purified by membrane dialysis to obtain the target product. The method has a simple and reliable route and high reaction activity, but the purification of the product only uses membrane dialysis purification, and it is difficult to obtain high-purity sodium gluconate. There is no report on further purification and purification and removal of elemental impurities and pigments.
CN105348412公布了一种舒更葡糖钠粗品的纯化方法,将舒更葡糖钠粗品在酸性条件下水解,得到游离酸固体,游离酸固体水打浆洗涤纯化;再将游离酸与有机胺反应,制备舒更葡糖铵盐,得到的铵盐重结晶纯化;再于酸性条件下游离得游离酸,游离酸固体水打浆洗涤纯化,得到的游离酸与氢氧化钠反应,制备舒更葡糖钠纯品。该方法未使用柱层析,透析等方法,但步骤繁琐,需要在游离酸和盐之间多次转换,操作不便。另外,矿物来源的碘单质以及强碱性反应体系工业化生产时引入较多元素杂质的风险也未被考虑。CN105348412 discloses a purification method for crude Sodium Gluconate. The crude Sodium Sodium Gluconate is hydrolyzed under acidic conditions to obtain free acid solids. The free acid solids are beaten and purified with water, and then the free acids are reacted with organic amines. Prepare ammonium glucosamine salt, and the obtained ammonium salt is recrystallized and purified; then free acid is freed under acidic conditions, the free acid solid water is beaten, washed and purified, and the obtained free acid is reacted with sodium hydroxide to prepare sodium gluconate. Pure. This method does not use column chromatography, dialysis and other methods, but the steps are complicated and require multiple conversions between free acid and salt, which is inconvenient to operate. In addition, the risk of introducing more elemental impurities in industrial production of mineral-derived iodine and strong alkaline reaction systems has not been considered.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种除去舒更葡糖钠精制品中元素杂质和色素的方法。The purpose of the present invention is to solve the shortcomings in the prior art, and proposes a method for removing elemental impurities and pigments in Sodium Gluconate refined products.
为了实现上述目的,本发明采用了如下两种基本类似的技术方案:In order to achieve the above objective, the present invention adopts the following two basically similar technical solutions:
方案一:Option One:
一种除去舒更葡糖钠精制品中元素杂质和色素的方法,包括以下步骤:A method for removing elemental impurities and pigments in Sodium Gluconate refined products, including the following steps:
步骤一:将舒更葡糖钠精制品溶解于水中,形成澄清溶液后,在室温下加入一定量的不良溶剂A,溶液变为微浑浊状;将微浑浊状溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部;分离得下层油状物B和上层清液C;Step 1: Dissolve the Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;
步骤二:将上层清液C转移至烧瓶中,减压浓缩至干,得除去元素杂质和色素的舒更葡糖钠成品E。Step 2: Transfer the supernatant liquid C to a flask, and concentrate it under reduced pressure to dryness to obtain the finished product E of sodium gluconate with the removal of elemental impurities and pigments.
优选地,不良溶剂A具体是丙酮、甲醇、乙醇、异丙醇、乙腈、1,4-二氧六环、DMF及DMSO中的任一种。Preferably, the poor solvent A is specifically any one of acetone, methanol, ethanol, isopropanol, acetonitrile, 1,4-dioxane, DMF and DMSO.
优选地,步骤一中舒更葡糖钠精制品与水的质量比为1:0.5~1:50,水与不 良溶剂A的质量比为1:0.1~1:50。Preferably, the mass ratio of Sodium Gluconate refined product to water in step 1 is 1:0.5 to 1:50, and the mass ratio of water to bad solvent A is 1:0.1 to 1:50.
进一步地,步骤一中舒更葡糖钠精制品与水的质量比为1:1~1:10,水与不良溶剂A的质量比为1:1~1:10。Further, in step 1, the mass ratio of Sodium Gluconate refined product to water is 1:1 to 1:10, and the mass ratio of water to poor solvent A is 1:1 to 1:10.
更为优选地,步骤一中舒更葡糖钠精制品与水的质量比为1:3~1:4,水与不良溶剂A的质量比为1:0.5~1:1。More preferably, the mass ratio of Sodium Gluconate refined product to water in step 1 is 1:3 to 1:4, and the mass ratio of water to poor solvent A is 1:0.5 to 1:1.
方案二:Option II:
一种除去舒更葡糖钠精制品中元素杂质和色素的方法,包括以下步骤:A method for removing elemental impurities and pigments in Sodium Gluconate refined products, including the following steps:
步骤一:将舒更葡糖钠精制品溶解于水中,形成澄清溶液后,在室温下加入一定量的不良溶剂A,溶液变为微浑浊状;将微浑浊状溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部;分离得下层油状物B和上层清液C;Step 1: Dissolve the Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;
步骤二:将上层清液C转移至烧瓶中,室温下搅拌,边搅拌边添加一定量的不良溶剂D,有白色固体析出,将其抽滤并烘干,得除去元素杂质和色素的舒更葡糖钠成品E。Step 2: Transfer the supernatant liquid C to the flask, stir at room temperature, add a certain amount of poor solvent D while stirring, and a white solid precipitates out, filter it with suction and dry it to obtain a comfortable solution that removes elemental impurities and pigments Sodium gluconate finished product E.
优选地,不良溶剂A具体是丙酮、甲醇、乙醇、异丙醇、乙腈、1,4-二氧六环、DMF及DMSO中的任一种,不良溶剂D具体是丙酮、甲醇、乙醇、异丙醇、乙腈、1,4-二氧六环、DMF及DMSO中的任一种。Preferably, the poor solvent A is specifically any one of acetone, methanol, ethanol, isopropanol, acetonitrile, 1,4-dioxane, DMF, and DMSO, and the poor solvent D is specifically acetone, methanol, ethanol, and isopropyl alcohol. Any of propanol, acetonitrile, 1,4-dioxane, DMF and DMSO.
优选地,步骤一中舒更葡糖钠精制品与水的质量比为1:0.5~1:50,水与不良溶剂A的质量比为1:0.1~1:50;步骤二中上层清液C与不良溶剂D的质量比为1:0.5~1:50。Preferably, the mass ratio of Sodium Gluconate refined product to water in step one is 1:0.5 to 1:50, and the mass ratio of water to poor solvent A is 1:0.1 to 1:50; the supernatant in step two The mass ratio of C to poor solvent D is 1:0.5 to 1:50.
进一步地,步骤一中舒更葡糖钠精制品与水的质量比为1:1~1:10,水与不良溶剂A的质量比为1:1~1:10;步骤二中上层清液C与不良溶剂D的质量比为1:1~1:10。Further, the mass ratio of Sodium Gluconate refined product to water in step one is 1:1 to 1:10, and the mass ratio of water to poor solvent A is 1:1 to 1:10; the supernatant in step two The mass ratio of C to poor solvent D is 1:1 to 1:10.
更为优选地,步骤一中舒更葡糖钠精制品与水的质量比为1:3~1:4,水与不良溶剂A的质量比为1:0.5~1:1;步骤二中上层清液C与不良溶剂D的质量比为1:2~1:4。More preferably, the mass ratio of Sodium Gluconate refined product to water in step one is 1:3 to 1:4, and the mass ratio of water to poor solvent A is 1:0.5 to 1:1; the middle and upper layer of step two The mass ratio of the clear liquid C to the poor solvent D is 1:2 to 1:4.
显然,方案一和方案二的区别在于步骤二的处理方式,方案一采用上层清液C的直接浓缩法,方案二则采用加入不良溶剂D析晶法,方案一的优势在于节省了有机溶剂,方案二的优势在于处理速度快,批量大;两种方案在元素杂质及色 素的脱除率方面则区别较小。Obviously, the difference between Scheme 1 and Scheme 2 lies in the processing method of Step 2. Scheme 1 adopts the direct concentration method of supernatant C, and scheme 2 adopts the crystallization method with poor solvent D. The advantage of scheme 1 is that it saves organic solvents. The advantage of the second scheme is that the processing speed is fast and the batch is large; the two schemes have smaller differences in the removal rate of element impurities and pigments.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明采用不良溶剂加至舒更葡糖钠水溶液中,利用具有大型空腔结构和多位点羟基、羧基的舒更葡糖分子本身与金属元素杂质及色素之间的捕捉、螯合作用,通过加入不良溶剂使得少量舒更葡糖钠和大多数元素杂质及色素从溶液中率先析出分离,再向除去元素杂质和色素的母液加入不良溶剂或母液直接浓缩干的方式获得产品,从而降低舒更葡糖钠精制品中元素杂质的含量,并使产品颜色变浅。1. In the present invention, a poor solvent is added to the aqueous solution of sugammadex sodium, and it utilizes the capture and chelation between the sugammadex molecule itself, which has a large cavity structure and multi-site hydroxyl and carboxyl groups, and metal element impurities and pigments. The product can be obtained by adding a poor solvent to make a small amount of Sodium Gluconate and most of the element impurities and pigments separated from the solution first, and then adding the poor solvent to the mother liquor from which the element impurities and pigments are removed, or the mother liquor is directly concentrated and dried to obtain the product. Reduce the content of elemental impurities in Sodium Gluconate refined products and make the product lighter.
2、采用本发明的方法对舒更葡糖钠精制品进行处理,可有效地降低舒更葡糖钠精制品中元素杂质的含量。其中铁元素含量可至≤10ppm,1类金属元素杂质及2A类金属元素杂质可至≤1ppm,产品质量满足注射剂原料的质量要求,同样达到了欧盟质量研究技术指导原则ICH的相关技术要求,为舒更葡糖钠注射剂生产提供了优质的原料。2. Using the method of the present invention to process the Sodium Gluconate refined product can effectively reduce the content of elemental impurities in the refined Sodium Gluconate product. Among them, the content of iron element can reach ≤10ppm, the level 1 metal element impurities and the level 2A metal element impurities can reach ≤1ppm. The product quality meets the quality requirements of injection raw materials, and also meets the relevant technical requirements of the European Union Quality Research Technical Guidance Principle ICH. The production of Shugeng Sodium Gluconate Injection provides high-quality raw materials.
3、本发明的除去元素杂质及色素的方法工艺过程简单,成本低,工艺易于操作,具有良好的经济性,更适合工业化生产;采用该原料制成的制剂,元素杂质低,产品溶液几乎无色,安全性好,最大程度避免了铁元素对制剂颜色的影响,以及降低元素杂质带来的毒性风险,为患者带来最大益处。3. The method for removing elemental impurities and pigments of the present invention has simple process, low cost, easy operation, good economy, and is more suitable for industrial production; the preparation made from the raw material has low elemental impurities and almost no product solution. Color, good safety, avoid the influence of iron on the color of the preparation to the greatest extent, and reduce the risk of toxicity caused by elemental impurities, and bring the greatest benefit to patients.
图1本发明处理前采用的原料—舒更葡糖钠精制品的HPLC图;Figure 1 The HPLC diagram of the raw material used before the treatment of the present invention-the refined sodium gluconate product;
图2本发明处理前采用的原料—舒更葡糖钠精制品的ICP-MS报告;Figure 2 ICP-MS report of the raw material used before the treatment of the present invention—Sugeng Sodium Gluconate refined product;
图3为水/丙酮处理后的舒更葡糖钠产品HPLC图;Figure 3 is the HPLC chart of Sodium Gluconate after water/acetone treatment;
图4为水/丙酮处理后的舒更葡糖钠产品ICP-MS报告;Figure 4 is the ICP-MS report of the Sodium Gluconate product after water/acetone treatment;
图5为水/丙酮处理后所得油状物ICP-MS报告;Figure 5 shows the ICP-MS report of the oil obtained after water/acetone treatment;
图6为水/DMF处理后的舒更葡糖钠产品HPLC图;Figure 6 is the HPLC chart of the Sodium Suglucose product after water/DMF treatment;
图7为水/DMF处理后的舒更葡糖钠产品ICP-MS报告;Figure 7 is the ICP-MS report of the Sodium Gluconate product after water/DMF treatment;
图8为水/乙腈/乙醇处理后的舒更葡糖钠产品HPLC图;Figure 8 is the HPLC chart of the Sodium Gluconate product after water/acetonitrile/ethanol treatment;
图9为水/乙腈/乙醇处理后的舒更葡糖钠产品ICP-MS报告;Figure 9 is the ICP-MS report of the Sodium Gluconate product after water/acetonitrile/ethanol treatment;
图10为水/乙醇/甲醇处理后的舒更葡糖钠产品HPLC图;Figure 10 is the HPLC chart of the Sodium Gluconate product after water/ethanol/methanol treatment;
图11为水/乙醇/甲醇处理后的舒更葡糖钠产品ICP-MS报告;Figure 11 is the ICP-MS report of the Sodium Gluconate product after water/ethanol/methanol treatment;
图12为水/1,4-二氧六环处理后的舒更葡糖钠产品HPLC图;Figure 12 is the HPLC chart of the sugammadex sodium product treated with water/1,4-dioxane;
图13为水/1,4-二氧六环处理后的舒更葡糖钠产品ICP-MS报告;Figure 13 is the ICP-MS report of the Sodium Sulfate Gluconate product after water/1,4-dioxane treatment;
图14为水/DMF/DMSO处理后的舒更葡糖钠产品HPLC图;Figure 14 is the HPLC chart of the Sodium sugammadex product after water/DMF/DMSO treatment;
图15为水/DMF/DMSO处理后的舒更葡糖钠产品ICP-MS报告。Figure 15 is the ICP-MS report of the Sodium Gluconate product after water/DMF/DMSO treatment.
下文对本发明方法的优选实施方案进行更详细的描述。应该正确理解的是:本发明的是实施例中的方法仅仅用于进一步说明本发明,而不是对发明的限制,所以,在本发明的方法前提下对本发明的简单改进均属本发明要求保护的范围。The preferred embodiments of the method of the present invention are described in more detail below. It should be understood correctly that the method in the embodiments of the present invention is only used to further illustrate the present invention, not to limit the invention. Therefore, simple improvements to the present invention under the premise of the method of the present invention are claimed by the present invention. Range.
在本发明中除非有特殊声明,所用试剂、仪器、设备均为市售商品。Unless otherwise stated in the present invention, the reagents, instruments and equipment used are all commercially available products.
HPLC法测定纯度的方法:HPLC method to determine purity:
取待测试品,置25ml容量瓶中,先加少量水振摇使溶解,再加溶剂稀释至刻度,摇匀,作为供试品溶液;精密量取该溶液1ml置100ml容量瓶中,加溶剂稀释至刻度,摇匀,作为对照溶液;照含量测定项下的色谱条件(以十八烷基硅烷键合硅胶为填充剂,以磷酸缓冲液为流动相A、乙腈为流动相B,进行线性梯度洗脱,检测波长为200nm),取对照溶液20μl注入液相色谱仪,调节检测器灵敏度,使主成分色谱峰的峰高为满量程的10~25%,再精密量取供试品溶液及对照溶液各20μl,分别注入液相色谱仪,记录色谱图至主成分峰保留时间的3倍,6-八-(2-羧基乙基)硫代-γ-环糊精钠盐与6-七-(2-羧基乙基)硫代-γ-环糊精钠盐峰面积百分比之和为待测样品的纯度。Take the product to be tested, put it in a 25ml volumetric flask, add a small amount of water and shake to dissolve it, then add a solvent to dilute to the mark, shake well, as the test solution; accurately measure 1ml of the solution and place it in a 100ml volumetric flask, add solvent Dilute to the mark, shake up, and use as a control solution; follow the chromatographic conditions under the content determination item (using octadecyl silane bonded silica as filler, phosphate buffer as mobile phase A, acetonitrile as mobile phase B, and linear Gradient elution, detection wavelength is 200nm), take 20μl of the control solution and inject into the liquid chromatograph, adjust the sensitivity of the detector so that the peak height of the main component chromatographic peak is 10-25% of the full scale, and then accurately measure the test solution 20μl each of the control solution and the control solution were injected into the liquid chromatograph, and the chromatogram was recorded to 3 times the retention time of the main component peak, 6-octa-(2-carboxyethyl)thio-γ-cyclodextrin sodium salt and 6- The sum of the peak area percentages of hepta-(2-carboxyethyl)thio-γ-cyclodextrin sodium salt is the purity of the sample to be tested.
ICP-MS测定元素杂质的方法:ICP-MS method for determination of elemental impurities:
模式:KED模式,Mode: KED mode,
Timing(时间控制):Sweeps/reading(扫描/读取)20,Readings/replicate(读取/复制)1,Replicates(复制)3,Helium Flow(氦气流速)3.5。Timing: Sweeps/reading 20, Readings/replicate 1, Replicates 3, Helium Flow 3.5.
Processing(处理):Detector(检测器),Dual(双重);Process spectral peak(处理谱图峰),Average(平均);QID,On;Isotope Ratio Mode(同位素比值模式),Off;Blank subtraction(扣除空白),After Internal Std(内标实验后);Process signal profile(过程信号剖面),Average;Measurement Unit(测量单位),cps;Baseline Readings(基线读数),0;Apply Smoothing Factor(应用光滑因子),5。Sampling(进样)Processing: Detector, Dual; Process spectral peak, Average; QID, On; Isotope Ratio Mode, Off; Blank subtraction Blank), After Internal Std (after internal standard experiment); Process signal profile, Average; Measurement Unit, cps; Baseline Readings, 0; Apply Smoothing Factor (application smoothing factor) ,5. Sampling
To | Time(时间)Time | Speed(速度)(+/-rpm)Speed (+/-rpm) |
Sample Flush(样品冲洗)Sample Flush | 00 | -42.0-42.0 |
Read Delay(读取延迟)Read Delay | 5050 | -35.0-35.0 |
Analysis(分析)Analysis | To | -35.0-35.0 |
Wash(冲洗)Wash | 00 | -42.0-42.0 |
实施例中所用舒更葡糖钠精制品均为同批次产品,其HPLC纯度为:99.80%(图1),样品浅黄色,经ICP-MS测定,其中Fe含量为113ppm,Ti含量为6.3ppm,Cr含量为6.4ppm,Co为1.1ppm(图2)。The Shugeng sodium gluconate refined products used in the examples are all products of the same batch, and their HPLC purity is 99.80% (Figure 1), and the sample is light yellow. The content of Fe is 113ppm and the content of Ti is 6.3 as determined by ICP-MS. ppm, Cr content is 6.4ppm, Co is 1.1ppm (Figure 2).
实施例1:Example 1:
取舒更葡糖钠精制品100g,加入300g水溶解至清,室温下搅拌加入190g的丙酮,加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有橙黄色油状物沉于底部。分出油状物。上层清液转移至烧瓶中,室温下搅拌加入1300g丙酮,有白色固体析出,抽滤,烘干,得白色固体即舒更葡糖钠83g,经HPLC检测其纯度为99.78%(图3),产品纯度未见明显变化。ICP-MS测定Fe含量为4.1ppm,其余元素杂质均小于1ppm(图4)。橙黄色油状物经检测,其Fe含量为200ppm(图5)。Take 100g of Sodium Gluconate refined product, add 300g of water to dissolve until clear, stir and add 190g of acetone at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for layering, and an orange-yellow oily substance sank to the bottom. Oily matter separated out. The supernatant liquid was transferred to the flask, and 1300g acetone was added with stirring at room temperature. A white solid precipitated out. The white solid was filtered and dried to obtain 83g of Sodium Gluconate. The purity was 99.78% by HPLC (Figure 3). There was no significant change in product purity. The Fe content determined by ICP-MS was 4.1 ppm, and the remaining elemental impurities were less than 1 ppm (Figure 4). The orange-yellow oil was tested and its Fe content was 200 ppm (Figure 5).
实施例2:Example 2:
取舒更葡糖钠精制品100g,加入200g水溶解至清,室温下搅拌加入290g的DMF,加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部。分出油状物,上层清液转移至烧瓶中,室温下搅拌加入310g的DMF,有白色固体析出,抽滤,烘干,得白色固体即舒更葡糖钠85g,经HPLC检测其纯度为99.78%(图6),ICP-MS测定Fe含量为7.1ppm,其余元素杂质均小于1ppm(图7)Take 100g of Sodium Gluconate refined product, add 200g of water to dissolve until clear, stir and add 290g of DMF at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for stratification, and a small amount of oil settled on the bottom. The oily matter was separated, the supernatant liquid was transferred to the flask, and 310 g of DMF was added with stirring at room temperature. A white solid precipitated out. The white solid was filtered and dried to obtain 85 g of Sodium Gluconate. The purity of the white solid was 99.78 by HPLC. % (Figure 6), the Fe content determined by ICP-MS is 7.1ppm, and the other elemental impurities are less than 1ppm (Figure 7)
实施例3:Example 3:
取舒更葡糖钠精制品100g,加入400g水溶解至清,室温下搅拌加入750g的乙腈,加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部。分出油状物,上层清液转移至烧瓶中,室温下搅拌加入1600g的乙醇,有白色固体析出,抽滤,烘干,得白色固体即舒更葡糖钠73g,经HPLC检测其纯度为99.78%(图8),ICP-MS测定Fe含量为7.0ppm,其余元素杂质均 小于1ppm(图9)Take 100g of Sodium Gluconate refined product, add 400g of water to dissolve it until clear, stir and add 750g of acetonitrile at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for stratification, and a small amount of oil settled on the bottom. The oily substance was separated, the supernatant liquid was transferred to the flask, and 1600 g of ethanol was added under stirring at room temperature. A white solid was precipitated. The white solid was filtered and dried to obtain 73 g of Sodium Gluconate. The purity of the white solid was 99.78 as determined by HPLC. % (Figure 8), the Fe content determined by ICP-MS is 7.0ppm, and the other elemental impurities are less than 1ppm (Figure 9)
实施例4:Example 4:
取舒更葡糖钠精制品100g,加入300g水溶解至清,室温下搅拌加入610g的乙醇,加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部。分出油状物,上层清液转移至烧瓶中,室温下搅拌加入640g的甲醇,有白色固体析出,抽滤,烘干,得白色固体即舒更葡糖钠73g,经HPLC检测其纯度为99.79%(图10),ICP-MS测定Fe含量为8.2ppm,其余元素杂质均小于1ppm(图11)。Take 100g of Sodium Gluconate refined product, add 300g of water to dissolve it until it is clear, stir and add 610g of ethanol at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for stratification, and a small amount of oil settled on the bottom. The oily substance was separated, the supernatant liquid was transferred to the flask, and 640g of methanol was added with stirring at room temperature. A white solid precipitated out. The white solid was filtered and dried to obtain 73g of Sodium Gluconate. The purity was 99.79 by HPLC. % (Figure 10), the Fe content determined by ICP-MS was 8.2ppm, and the remaining elemental impurities were less than 1ppm (Figure 11).
实施例5:Example 5:
取舒更葡糖钠精制品100g,加入300g水溶解至清,室温下搅拌加入490g的1,4-二氧六环,加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部。分出油状物,上层清液转移至烧瓶中,直接减压浓缩至干,得舒更葡糖钠产品79g,经HPLC检测其纯度为99.78%(图12),ICP-MS测定Fe含量为7.4ppm,其余元素杂质均小于1ppm(图13)。Take 100g of Sodium Gluconate refined product, add 300g of water to dissolve it until it is clear, stir and add 490g of 1,4-dioxane at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for stratification, and a small amount of oil settled on the bottom. The oily matter was separated, and the supernatant was transferred to a flask, and it was directly concentrated under reduced pressure to dryness. 79 g of Sodium Gluconate was obtained. The purity was 99.78% by HPLC (Figure 12). The Fe content was 7.4 by ICP-MS. ppm, the other element impurities are less than 1ppm (Figure 13).
实施例6:Example 6:
取舒更葡糖钠精制品100g,加入200g水溶解至清,室温下搅拌加入290g的DMF/DMSO(M:M=1:1),加毕,溶液变为微浑浊状。将溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部。分出油状物,上层清液转移至烧瓶中,室温下搅拌加入310g的DMF/DMSO(M:M=1:1),有白色固体析出,抽滤,烘干,得白色固体即舒更葡糖钠81g,经HPLC检测其纯度为99.76%(图14),ICP-MS测定Fe含量为8.5ppm,其余元素杂质均小于1ppm(图15)。Take 100 g of Sodium Gluconate refined product, add 200 g of water to dissolve it until clear, stir and add 290 g of DMF/DMSO (M:M=1:1) at room temperature, after the addition, the solution becomes slightly turbid. The solution was transferred to a separatory funnel, left to stand for stratification, and a small amount of oil settled at the bottom. The oily substance was separated, the supernatant liquid was transferred to the flask, and 310g of DMF/DMSO (M:M=1:1) was added with stirring at room temperature. A white solid precipitated out. Filtered by suction and dried to obtain a white solid, namely sugammadex. 81 g of sugar sodium has a purity of 99.76% as determined by HPLC (Figure 14), the Fe content determined by ICP-MS is 8.5 ppm, and the remaining elemental impurities are less than 1 ppm (Figure 15).
下面对于本发明实施例1-6中的实验部分进行简单的机理阐述:The following is a brief description of the mechanism of the experimental part in the embodiments 1-6 of the present invention:
1)本发明是申请人在研究中采用的一种对舒更葡糖钠超标元素杂质和色素进行处理清除的工艺。在生产过程中,经普通常规方法处理后,得到舒更葡糖钠产品仍然有可能会含有大量的超标元素杂质,如本发明实施例1-6采用的原料—舒更葡糖钠精制品,其性状为浅黄色固体粉末,经ICP-MS测定,其中Fe含量为113ppm,Ti含量为6.3ppm,Cr含量为6.4ppm,Co为1.1ppm,溶于水后形成褐红色或黄棕色澄清溶液,这种溶液无论是采用析晶还是活性炭脱色、离子交换吸 附等常规处理手段,效果均较差,处理方法较复杂,成本高昂。1) The present invention is a process used by the applicant in the research to process and remove the excess element impurities and pigments of Sodium Gluconate. In the production process, after being processed by ordinary and conventional methods, the Shugan Sodium Gluconate product may still contain a large amount of excess element impurities. For example, the raw material used in Examples 1-6 of the present invention-Shugan Sodium Gluconate refined product, Its properties are light yellow solid powder, determined by ICP-MS, the content of Fe is 113ppm, the content of Ti is 6.3ppm, the content of Cr is 6.4ppm, and the content of Co is 1.1ppm. After being dissolved in water, it forms a brownish-red or yellow-brown clear solution. This kind of solution adopts conventional treatment methods such as crystallization, activated carbon decolorization, ion exchange adsorption, etc., but the effect is poor, the treatment method is more complicated, and the cost is high.
2)申请人通过大量实验,针对以上现状,利用舒更葡糖钠水溶液中加入不溶解舒更葡糖钠、但与水可以互溶的有机溶剂,而舒更葡糖钠在混合溶液体系中的溶解度会随着不良溶剂比例的提高而渐渐减少直到析出的特性。2) Through a large number of experiments, the applicant, in view of the above situation, used the organic solvent that does not dissolve the sodium gluconate but is miscible with water added to the aqueous solution of the sodium gluconate, and the sodium gluconate in the mixed solution system The solubility will gradually decrease with the increase of the ratio of poor solvents until the characteristic of precipitation.
3)前文实施例中所述的技术路线,简单来说,就是滴加不良溶剂反逼法。滴加不良溶剂到临界点的时候,就会有舒更葡糖钠析出。由于舒更葡糖钠的自身分子特性,它会包裹和螯合元素杂质以及色素等一同析出。当然,此时析出的是少量的舒更葡糖钠,大量产品仍留在母液中。剩余的母液继续滴加不良溶剂,会使得母液中不良溶剂的比例持续上升,舒更葡糖钠也会继续析出。3) The technical route described in the previous embodiment is simply the reverse method of dripping a poor solvent. When the poor solvent is added dropwise to the critical point, Sodium Gluconate will be precipitated. Due to the molecular characteristics of Sodium Gluconate, it will pack and chelate element impurities and pigments together and precipitate out. Of course, a small amount of sugammadex sodium is precipitated at this time, and a large amount of product remains in the mother liquor. The remaining mother liquor continues to be dripped with poor solvents, which will cause the proportion of poor solvents in the mother liquor to continue to rise, and the Sodium Gluconate will continue to precipitate.
4)因此方案一或方案二的步骤一中,舒更葡糖钠精制品、水及不良溶剂A的比例范围不是一个特定的固定配比,根据溶解性特征,可总结为以下四点:4) Therefore, in Step 1 of Scheme 1 or Scheme 2, the ratio range of Sodium Gluconate Refined Product, Water and Poor Solvent A is not a specific fixed ratio. According to the solubility characteristics, it can be summarized as the following four points:
①舒更葡糖钠在水中溶解度较佳,因此水用量越大,溶液变浑浊所需的不良溶剂A的用量也需增加,但如水用量过少,则导致后续油状物的分层困难,导致舒更葡糖钠损失过大,故而选择步骤一中舒更葡糖钠精制品与水的质量比为1:0.5~1:50,优选为1:1~1:10,更优选为1:3~1:4的比例范围;①Sugeng Sodium Gluconate has better solubility in water. Therefore, the larger the amount of water, the more the amount of poor solvent A required for the solution to become turbid, but if the amount of water is too small, the subsequent layering of oily matter will be difficult, resulting in Sodium gluconate loss is too large, so the mass ratio of sodium gluconate refined product to water in step one is 1:0.5~1:50, preferably 1:1~1:10, more preferably 1: 3~1:4 ratio range;
②不良溶剂A的用量不仅与舒更葡糖钠水溶液的浓度有关,初始时溶解舒更葡糖钠的水多,变相的增加了析出时水与不良溶剂的总体积,因此也需要滴加更多的不良溶剂;不良溶剂A的滴加比例也与其本身有关,因此最终选择水与不良溶剂A的质量比为1:0.1~1:50,优选为1:1~1:10,更优选为1:0.5~1:1的比例范围,具体地要根据各个溶剂的重复实验才能确定;②The amount of poor solvent A is not only related to the concentration of the sodium gluconate solution. At the beginning, there is more water to dissolve the sodium gluconate. The disguised increase in the total volume of water and the poor solvent during precipitation, so it also needs to be added dropwise. Many poor solvents; the dropping ratio of poor solvent A is also related to itself, so the final mass ratio of water to poor solvent A is selected to be 1:0.1 to 1:50, preferably 1:1 to 1:10, and more preferably The ratio range of 1:0.5~1:1 can be determined according to repeated experiments of each solvent;
③油状物分层过程具有多个临界点,在初始的舒更葡糖钠水溶液浓度时,逐渐添加不良溶剂A,当不良溶剂A达到一定值时,溶液开始变浑浊且静置后分层,有微量油状物析出,此为初始临界点;继续添加不良溶剂A,仍会有油状物继续析出,直至油状物不再增加,此为终止临界点;如继续滴加不良溶剂A,油状物中出现固体,表明此时开始有舒更葡糖钠析晶,则不可取;③The oily substance stratification process has multiple critical points. At the initial concentration of the sodium sugammadex aqueous solution, the poor solvent A is gradually added. When the poor solvent A reaches a certain value, the solution begins to become turbid and separate after standing. A trace of oily matter precipitates out, this is the initial critical point; if you continue to add poor solvent A, there will still be oily matter that will continue to precipitate until the oily matter no longer increases, which is the termination critical point; if you continue to add poor solvent A to the oily matter The appearance of solids indicates that the Sodium Gluconate is beginning to crystallize at this time, which is undesirable;
④本发明不良溶剂A的用量是位于初始临界点-终止临界点的实际用量,析出油状物时不良溶剂A的比例一定是越靠近临界点越好,这样可以更高的产率,达到分离元素杂质的目的;基于此结论,本发明实施例1-6中采用较靠近终止临界点处不良溶剂A的用量,不同溶剂具有不同的临界值;④The amount of poor solvent A in the present invention is the actual amount located at the initial critical point-terminating critical point. The ratio of poor solvent A must be closer to the critical point when the oil is precipitated, so that a higher yield can be achieved and the separation of elements can be achieved. Purpose of impurities; based on this conclusion, the amount of poor solvent A closer to the termination critical point is used in Examples 1-6 of the present invention, and different solvents have different critical values;
⑤由于逐值实验的实验量过大,因此本发明也仅提出较为优选的实施例1-6进行简单示范,但不代表实施例1-6就是最佳的实验方案,其对应采用的不良溶剂A、水及不良溶剂D的含量未必就是最佳的技术方案;本发明提出以上实施例只是为了证明通过所谓“不良溶剂反逼法”,并利用舒更葡糖钠本身空腔结构具有吸附元素杂质及色素的性能,将元素杂质及色素大部分聚集至可分层的油状物中,大幅度降低舒更葡糖钠中超标元素杂质的含量,且成本较低,是一种可推广的脱除元素离子杂质方法。⑤Since the experimental amount of the value-by-value experiment is too large, the present invention only proposes the more preferred examples 1-6 for simple demonstration, but it does not mean that the examples 1-6 are the best experimental plan, which corresponds to the poor solvent used. A. The content of water and poor solvent D is not necessarily the best technical solution; the present invention proposes the above examples only to prove that the so-called "poor solvent inverse method" is adopted, and the cavity structure of the sodium gluconate itself is used to have adsorption elements. The performance of impurities and pigments, the most of the element impurities and pigments are gathered into the layerable oil, which greatly reduces the content of excessive element impurities in the Sodium Gluconate, and the cost is lower. It is a popular detoxification In addition to the element ion impurity method.
5)参考图1-15,根据对舒更葡糖钠精制品及实施例1-6中得到油状物及舒更葡糖钠成品的成分分析,相比舒更葡糖钠精制品,油状物中元素杂质成分含量提升,舒更葡糖钠成品中元素杂质大幅下降,从100ppm降至≤10ppm,颜色也由淡黄色的舒更葡糖钠精制品变为纯白色的舒更葡糖钠成品固体粉末,效果显著证明本发明的方案完全可行。也可多次重复本发明方案,获得最低元素杂质和色素的产品。5) Referring to Figures 1-15, according to the composition analysis of the Sodium Gluconate refined product and the oily substance obtained in Examples 1-6 and the Sodium Gluconate product, the oily substance is compared to the Sodium Gluconate refined product. The content of elemental impurities increased, the elemental impurities in the Sodium Gluconate products were greatly reduced, from 100ppm to ≤10ppm, and the color changed from light yellow Sodium Gluconate refined products to pure white Sodium Sodium Gluconate products. Solid powder, the effect is remarkable to prove that the scheme of the present invention is completely feasible. It is also possible to repeat the scheme of the present invention many times to obtain products with the lowest elemental impurities and pigments.
6)至于油状物,其总体积相对较小,其中仍含有部分舒更葡糖钠,可将多次聚集的油状物进行集中处理,再继续采用本发明公布的方案一或方案二,继续收集油状物中大部分舒更葡糖钠以避免浪费。6) As for the oily matter, its total volume is relatively small, and it still contains some sugammadex sodium. The oily matter that has accumulated multiple times can be processed intensively, and then continue to use the solution one or the second solution announced by the present invention to continue to collect Most of the oily substance is comfortable sodium gluconate to avoid waste.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,本领域技术人员基于本专利基础上所作的任何修改、等同替换、改进等(例如通过酸碱调节使产品成游离酸再按照本专利方法处理,或对本产品生产过程的中间体、粗品等先除去元素杂质和色素再制成目标产品等方法),均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, or improvement made by those skilled in the art based on this patent within the spirit and principle of the present invention (For example, by adjusting the acid-base to make the product free acid and then processing according to the patent method, or the intermediates, crude products, etc. of the production process of this product, first removing elemental impurities and pigments and then making the target product, etc.), all should be included in this Within the scope of protection of the invention.
Claims (10)
- 一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,包括以下步骤:A method for removing elemental impurities and pigments in Sodium Gluconate refined products, which is characterized in that it comprises the following steps:步骤一:将舒更葡糖钠精制品溶解于水中,形成澄清溶液后,在室温下加入一定量的不良溶剂A,溶液变为微浑浊状;将微浑浊状溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部;分离得下层油状物B和上层清液C;Step 1: Dissolve Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;步骤二:将上层清液C转移至烧瓶中,减压浓缩至干,得除去元素杂质和色素的舒更葡糖钠成品E。Step 2: Transfer the supernatant liquid C to a flask, and concentrate it under reduced pressure to dryness to obtain the finished product E of sodium gluconate with the removal of elemental impurities and pigments.
- 根据权利要求1所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述不良溶剂A具体是丙酮、甲醇、乙醇、异丙醇、乙腈、1,4-二氧六环、DMF及DMSO中的任一种或几种混合而成。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 1, wherein the poor solvent A is specifically acetone, methanol, ethanol, isopropanol, acetonitrile, 1, A mixture of any one or more of 4-dioxane, DMF and DMSO.
- 根据权利要求1所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:0.5~1:50,水与不良溶剂A的质量比为1:0.1~1:50。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 1, characterized in that the mass ratio of Sodium Gluconate refined products to water in the first step is 1:0.5 ~1:50, the mass ratio of water to poor solvent A is 1:0.1~1:50.
- 根据权利要求3所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:1~1:10,水与不良溶剂A的质量比为1:1~1:10。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 3, characterized in that the mass ratio of Sodium Gluconate refined products to water in the first step is 1:1 ~1:10, the mass ratio of water to poor solvent A is 1:1~1:10.
- 根据权利要求3所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:3~1:4,水与不良溶剂A的质量比为1:0.5~1:1。A method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 3, characterized in that the mass ratio of Sodium Gluconate refined products to water in the first step is 1:3 ~1:4, the mass ratio of water to poor solvent A is 1:0.5~1:1.
- 一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,包括以下步骤:A method for removing elemental impurities and pigments in Sodium Gluconate refined products, which is characterized in that it comprises the following steps:步骤一:将舒更葡糖钠精制品溶解于水中,形成澄清溶液后,在室温下加入一定量的不良溶剂A,溶液变为微浑浊状;将微浑浊状溶液转移至分液漏斗中,静置分层,有少量油状物沉于底部;分离得下层油状物B和上层清液C;Step 1: Dissolve Sodium Gluconate refined product in water to form a clear solution, add a certain amount of poor solvent A at room temperature, the solution becomes slightly turbid; transfer the slightly turbid solution to a separatory funnel, After standing for stratification, a small amount of oily matter sinks to the bottom; the lower oily matter B and the supernatant liquid C are separated;步骤二:将上层清液C转移至烧瓶中,室温下搅拌,边搅拌边添加一定量的不良溶剂D,有白色固体析出,将其抽滤并烘干,得除去元素杂质和色素的舒更葡糖钠成品E。Step 2: Transfer the supernatant liquid C to the flask, stir at room temperature, add a certain amount of poor solvent D while stirring, and a white solid precipitates out, filter it with suction and dry it to obtain a comfortable solution that removes elemental impurities and pigments Sodium gluconate finished product E.
- 根据权利要求6所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述不良溶剂A具体是丙酮、甲醇、乙醇、异丙醇、乙腈、 1,4-二氧六环、DMF及DMSO中的任一种或几种混合而成,所述不良溶剂D具体是丙酮、甲醇、乙醇、异丙醇、乙腈、1,4-二氧六环、DMF及DMSO中的任一种或几种混合而成。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 6, wherein the poor solvent A is specifically acetone, methanol, ethanol, isopropanol, acetonitrile, 1, A mixture of any one or more of 4-dioxane, DMF and DMSO, the poor solvent D is specifically acetone, methanol, ethanol, isopropanol, acetonitrile, 1,4-dioxane, Any one or a mixture of DMF and DMSO.
- 根据权利要求6所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:0.5~1:50,水与不良溶剂A的质量比为1:0.1~1:50;所述步骤二中上层清液C与不良溶剂D的质量比为1:0.5~1:50。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 6, characterized in that the mass ratio of Sodium Gluconate refined products to water in the first step is 1:0.5 ~1:50, the mass ratio of water to poor solvent A is 1:0.1 to 1:50; the mass ratio of supernatant C to poor solvent D in the second step is 1:0.5 to 1:50.
- 根据权利要求8所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:1~1:10,水与不良溶剂A的质量比为1:1~1:10;所述步骤二中上层清液C与不良溶剂D的质量比为1:1~1:10。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 8, wherein the mass ratio of Sodium Gluconate refined products to water in the first step is 1:1 ~1:10, the mass ratio of water to poor solvent A is 1:1 to 1:10; the mass ratio of supernatant C to poor solvent D in the second step is 1:1 to 1:10.
- 根据权利要求8所述的一种除去舒更葡糖钠精制品中元素杂质和色素的方法,其特征在于,所述步骤一中舒更葡糖钠精制品与水的质量比为1:3~1:4,水与不良溶剂A的质量比为1:0.5~1:1;所述步骤二中上层清液C与不良溶剂D的质量比为1:2~1:4。The method for removing elemental impurities and pigments in Sodium Gluconate refined products according to claim 8, characterized in that the mass ratio of Sodium Gluconate refined products to water in the first step is 1:3 ~1:4, the mass ratio of water to poor solvent A is 1:0.5 to 1:1; the mass ratio of supernatant C to poor solvent D in the second step is 1:2 to 1:4.
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