WO2021228013A1 - Electronic expansion valve - Google Patents

Electronic expansion valve Download PDF

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Publication number
WO2021228013A1
WO2021228013A1 PCT/CN2021/092626 CN2021092626W WO2021228013A1 WO 2021228013 A1 WO2021228013 A1 WO 2021228013A1 CN 2021092626 W CN2021092626 W CN 2021092626W WO 2021228013 A1 WO2021228013 A1 WO 2021228013A1
Authority
WO
WIPO (PCT)
Prior art keywords
valve
nut
electronic expansion
diameter
needle
Prior art date
Application number
PCT/CN2021/092626
Other languages
French (fr)
Chinese (zh)
Inventor
魏先让
Original Assignee
浙江三花智能控制股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江三花智能控制股份有限公司 filed Critical 浙江三花智能控制股份有限公司
Priority to JP2022543515A priority Critical patent/JP7483014B2/en
Priority to KR1020227043233A priority patent/KR20230008854A/en
Publication of WO2021228013A1 publication Critical patent/WO2021228013A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/02Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with screw-spindle
    • F16K1/04Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with screw-spindle with a cut-off member rigid with the spindle, e.g. main valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/42Valve seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0675Electromagnet aspects, e.g. electric supply therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • This application relates to the technical field of refrigeration control, and in particular to electronic expansion valves.
  • the refrigeration system includes a compressor, a throttling element, two heat exchangers, and other parts.
  • the throttling element can use an electronic expansion valve to adjust the throttling of the refrigerant.
  • the use of an electronic expansion valve can achieve relatively precise control and improve system energy efficiency. .
  • the basic principle of the electronic expansion valve is to pass the specified pulse current signal through the stator coil, so that the rotor assembly of the electronic expansion valve is excited and rotated, and the rotary motion of the rotor is converted into the up and down movement of the valve shaft through the conversion of the screw feed mechanism.
  • the valve core of the valve shaft head is close to or far from the valve port, changing the flow area of the valve port, so as to achieve the function of refrigerant flow adjustment and switching.
  • An object of one of the embodiments of the present invention is to provide an electronic expansion valve with relatively small frictional resistance from the screw feed mechanism.
  • an embodiment of the present invention adopts the following technical solutions:
  • the electronic expansion valve is characterized by comprising a valve seat, a nut assembly, a valve shaft portion, a valve needle, and a magnetic rotor assembly
  • the valve seat includes a valve port
  • the nut assembly is fixedly connected to the valve seat
  • the assembly includes a nut and a connecting piece.
  • the nut includes a first guide portion, an internal thread portion, and a second guide portion. The first guide portion is closer to the valve port than the internal thread portion, and the second guide Portion is farther away from the valve port than the internal thread portion, and the inner diameter of the first guide portion is smaller than the inner diameter of the second guide portion;
  • the valve shaft portion is fixedly connected to the magnetic rotor assembly, the valve shaft portion includes a valve shaft guide portion, the valve shaft guide portion is in clearance fit with the second guide portion, and the valve shaft portion can be opposed to the
  • the nut is relatively displaced along the axial direction of the nut;
  • the valve shaft portion includes an external thread portion, and the external thread portion and the internal thread portion form a screw feed mechanism;
  • the valve shaft portion includes a first through hole Part and a second through hole part, the inner diameter of the first through hole part is greater than the inner diameter of the second through hole part;
  • the valve needle includes a valve needle guide portion, the valve needle guide portion is in clearance fit with the first guide portion, and the valve needle is capable of relative displacement relative to the nut along the axial direction of the nut; the valve
  • the outer diameter of the needle guide part is larger than the inner diameter of the second through hole part.
  • the valve shaft portion includes a first through hole portion and a second through hole portion. Since the outer diameter of the valve needle guide portion is larger than the inner diameter of the second through hole portion of the valve shaft portion, If the electronic expansion valve has the same rotor diameter, housing diameter, stator coil diameter and volume, the nominal diameter of the screw feed mechanism only needs to be slightly larger than the outer diameter of the valve needle guide, that is, screw feed The nominal diameter of the mechanism can be made relatively small, which is beneficial to reduce the frictional resistance from the screw feed mechanism.
  • Fig. 1 is a schematic cross-sectional view of an electronic expansion valve in a closed state of the first embodiment
  • FIG. 2 is a schematic cross-sectional view of the electronic expansion valve of the first embodiment in an open state
  • FIG. 3 is a schematic diagram of the cooperation of the nut and the valve seat assembly of the first embodiment
  • FIG. 4 is a schematic diagram of the magnetic rotor assembly, the valve shaft portion and the valve needle of the first embodiment in cooperation;
  • FIG. 5 is a schematic cross-sectional view of the electronic expansion valve in the closed state of the second embodiment
  • FIG. 6 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in an open state
  • FIG. 7 is a schematic diagram of the structure of the nut assembly of the second embodiment.
  • FIG. 8 is a partial cross-sectional view of the magnetic rotor assembly of the second embodiment in cooperation with the valve shaft portion and the valve needle;
  • Figure 9 is a top view of the nut assembly of the second embodiment
  • FIG. 10 is a schematic cross-sectional view of the electronic expansion valve in the closed state of the third embodiment
  • FIG. 11 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in an open state
  • FIG. 13 is a schematic diagram of the matching structure of the valve shaft portion and the stopper in the third embodiment
  • FIG. 14 is a schematic diagram of the matching structure of the magnetic rotor assembly and the valve shaft portion, the valve needle and the stopper of the third embodiment
  • 15 is a schematic diagram of the structure of the connecting plate provided by the fourth embodiment.
  • 16 is a partial cross-sectional view of the matching structure of the magnetic rotor assembly and the valve shaft portion, valve needle and other components provided by the fourth embodiment;
  • 17 is a schematic diagram of the fifth embodiment of the electronic expansion valve in a fully closed state in a stop position
  • Figure 18 is an enlarged view of part I in Figure 17;
  • Figure 19 is an enlarged view of part II in Figure 17;
  • 20 is a cross-sectional view of the electronic expansion valve of the fifth embodiment when it is at the point of unloading the spring force;
  • Figure 21 is an enlarged view of part III in Figure 20;
  • Figure 22 is an enlarged view of part IV in Figure 20;
  • Figure 24 is an enlarged view of part V in Figure 23;
  • Figure 25 is an enlarged view of part VI in Figure 23;
  • 26 is a cross-sectional view of the fully opened state of the electronic expansion valve of the fifth embodiment
  • Fig. 27 is a schematic structural view of an electronic expansion valve according to a sixth embodiment.
  • Figure 1 is a schematic structural diagram of the closed state of the electronic expansion valve of the first embodiment
  • Figure 2 is a structural schematic diagram of the closed state of the electronic expansion valve of the first embodiment
  • Figure 3 is the first embodiment The structure diagram of the valve seat component of the embodiment.
  • FIG. 4 is the structure diagram of the rotor and the screw valve needle assembly of the first embodiment.
  • the electronic expansion valve includes a valve body part and a coil part 40.
  • the valve body part includes a valve seat 11, a connector 50, and a housing 30.
  • the valve seat 11 can be made by metal cutting.
  • a connecting piece 50 is provided on the upper side of the, and the connecting piece 50 and the valve seat 11 can be fixedly connected by welding, and at the same time fixedly connected with the housing 30, specifically, it can also be fixedly connected by welding.
  • the housing 30 is made of thin-walled parts, and is generally cylindrical with an open end, and one end of the open end is hermetically welded to the valve seat 11.
  • valve seat 11 and the connecting piece 50 can be assembled by setting a step on the upper outer edge of the valve seat 11, and then installing the connecting piece 50 from above the valve seat 11 to facilitate the assembly and positioning of the two.
  • a step can also be provided on the outer edge of the upper side of the connecting member 50 to facilitate assembly and positioning with the housing 30, which facilitates the welding operation. That is, the valve seat 11 is connected to the housing through the connecting member 50, and a cavity is formed above the valve seat 11 for accommodating the magnetic rotor assembly, nut assembly and other components described below.
  • the valve seat 11 includes a valve port portion 113, a first port portion 111, and a second port portion 112.
  • the first port portion 111 and the second port portion 112 are both used to connect to the refrigerant channel of the system, and the valve port portion 113 is provided with a valve port. 113a.
  • the first interface portion 111 is fixedly connected to the first connection pipe 10b
  • the second interface portion 112 is fixedly connected to the second connection pipe 10c. 10c flows out, or it flows in from the second connecting pipe 10c, and flows out from the first connecting pipe 10b after passing through the valve port 113a.
  • the electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11.
  • the upper end of the valve seat 11 is provided with an opening, and the nut assembly 12 can be inserted into the valve seat 11 from top to bottom.
  • the nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122.
  • the connecting piece 122 may be formed by stamping from a metal plate, and the nut 121 is formed by injection molding using a non-metallic material such as engineering plastic with the connecting piece 122 as an insert.
  • the nut 121 is press-fitted into the valve seat 11, and the connecting piece 122 is fixedly connected to the valve seat 11 by welding.
  • the material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin.
  • the nut 121 has a through hole penetrating in its axial direction, and an internal thread portion 12b is provided on the inner side wall of the through hole for forming a spiral with the external thread portion 22c provided on the outer edge portion of the valve shaft portion 22 described below. Feeding mechanism.
  • the inner side wall of the nut is also provided with a first guide portion 12a, which is provided below the female thread portion 12b, and can provide a guide and centering effect for the valve needle 21 in the circumferential direction.
  • the “below” mentioned here means that the first guide portion 12a is closer to the valve port portion 113 than the female thread portion 12b.
  • the valve needle 21 includes a valve needle guide portion 21b, that is, the first guide portion 12a and the valve needle guide portion 21b have a small clearance fit, and the valve needle 21 can move along the first guide portion 12a of the nut under the drive of the valve shaft portion 22 Rotate or move up and down.
  • first guide portion 12 here refers to a portion provided on the inner side wall of the nut
  • valve needle guide portion 21b refers to a portion provided on the outer edge of the valve needle.
  • a second guide portion 12c is provided on the opposite upper portion of the inner side wall of the nut, which can provide the valve shaft portion 22 with a guide and centering effect in the circumferential direction.
  • the outer edge of the valve shaft portion 22 is provided with a valve shaft guide portion 22b.
  • valve shaft guide portion 22b and the second guide portion 12c are in a small clearance fit.
  • the valve shaft portion 22 can be driven by the magnetic rotor assembly along the second guide portion 12c rotates or shifts up and down.
  • the inner diameter of the second guide portion 12c is greater than the inner diameter of the nut first guide portion 12a, so that when the external thread portion 22c of the valve shaft portion 22 moves upward and gradually separates from the internal thread portion 12b, it will not be affected by the second guide portion 12c. Interference.
  • first guide portion 12a and the second guide portion 12c described above are both a part of the inner wall of the nut through hole, the shape of the outer edge of the nut and the location of the connecting piece 122 on the outer edge of the nut, It does not affect the arrangement of the first guide portion 12a and the second guide portion 12c.
  • the top outer edge of the nut 121 is provided with a fixed stop 12d, the fixed stop 12d at least partially protrudes from the upper end surface of the nut 121, or in other words, the fixed stop 12d at least partially protrudes from the ring of the nut in the axial direction.
  • the shaped base body can either protrude from the annular base body in the radial direction, or it can be set so as not to protrude.
  • the fixed stop portion 12d is used to cooperate with the movable stop portion 20a provided on the magnetic rotor assembly to realize the stop of the magnetic rotor assembly. That is, in this embodiment, the magnetic rotor component can be displaced in the axial direction, and the nut assembly 12 is fixedly connected to the valve seat 11.
  • the movable stopper 20a can abut against the fixed stop 12d, so that the magnetic rotor assembly cannot continue to rotate, so that the downward movement stroke of the magnetic rotor component can be controlled.
  • the magnetic rotor assembly 27 can rotate by inducing the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271.
  • the connecting plate 272 is made of metal, such as powder metallurgy. The material, specifically, the connecting plate 272 can be used as an insert, and the magnetic rotor 271 can be injection-molded.
  • the connecting plate 272 is fixedly connected to the valve shaft portion 22. Specifically, the rotor fixing portion 22a located at the outer edge of the upper end of the valve shaft portion 22 fits with the inner edge of the connecting plate 272, and can be fixed by welding.
  • the magnetic rotor assembly includes a movable stop part 20 a. As a specific embodiment, the movable stop part 20 a may be integrally made of the connecting plate 272, that is, the movable stop part 20 a may be used as a part of the connecting plate 272.
  • the valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222. Among them, a part of the outer edge of the large diameter portion 221 is formed as the rotor fixing portion 22a for fixed connection with the connecting plate 272 of the magnetic rotor assembly 27. The connection between the two can be fixed by welding or crimping. Another part of the outer edge of the large-diameter portion 221 is formed as a valve shaft guide portion 22b, which is used for a small clearance fit with the second guide portion 12c of the nut, thereby realizing guidance. That is, during the rotation of the rotor, the second guide portion 12c of the nut provides the valve shaft portion 22 with a guide and centering effect in the circumferential direction.
  • the rotor fixing portion 22 a is located relatively above the valve shaft guide portion 22 b, and the valve shaft guide portion 22 b is substantially located in the space enclosed by the magnetic rotor 271.
  • the outer edge portion of the small diameter portion 222 is provided with an external thread portion 22c for forming a screw feed mechanism with the internal thread portion 12b provided on the nut.
  • the valve shaft portion 22 includes a first through hole portion 22e and a second through hole portion 22d.
  • the first through hole portion 22e roughly corresponds to the inner hole portion of the large diameter portion 221
  • the second through hole portion 22d roughly corresponds to the small diameter portion.
  • the inner diameter of the first through-hole portion 22e is larger than the inner diameter of the second through-hole portion 22d, and a valve shaft step portion 22f is formed between the first through-hole portion 22e and the second through-hole portion 22d.
  • the nominal diameter of the screw feeding mechanism is smaller than the inner diameter of the first through hole portion 22e, and the nominal diameter of the screw feeding mechanism is slightly larger than the outer diameter of the valve needle guide portion 21c.
  • the bushing 25 is fixedly connected to the valve shaft portion 22, the bushing 25 is generally hollow cylindrical, and at least part of the outer edge of the bushing 25 is matched with at least part of the inner edge of the first through hole 22e.
  • the large-diameter portion 221 of the valve shaft portion 22 and the bushing 25 form a space
  • the compression spring 24 is located in the space
  • the outer diameter of the compression spring 24 is larger than the inner diameter of the small-diameter portion 222.
  • the upper end of the compression spring 24 abuts against the bottom end of the bushing 25.
  • the abutment described here can be a direct abutment or an indirect abutment, for example, it is provided between the compression spring 24 and the bushing 25 A gasket realizes indirect abutment.
  • the other end of the compression spring 24 is in contact with the washer portion 23.
  • the washer portion 23 one end thereof abuts against the compression spring 24, and the other end abuts against the valve needle 21 described below.
  • the maximum outer diameter of the compression spring 24 is larger than the inner diameter of the second through hole portion 22d. In this way, the diameter of the compression spring can be made relatively large when the electronic expansion valve of the same specification has the same rotor diameter, housing diameter, stator coil diameter and volume, thereby increasing the spring force and improving the electronic expansion. The ability of the valve to resist reverse pressure when it is fully closed.
  • the valve needle 21 penetrates through the central passage defined by the bushing 25, the valve shaft portion 22 and the nut 12, and the compression spring 24 is sleeved on the periphery of a part of the outer edge of the valve needle 21.
  • the valve needle 21 is rod-shaped as a whole and has multiple different outer diameters. Based on the views shown in Figures 1 to 5, the bottom end of the valve needle 21 is the needle tip adjustment portion 21a.
  • the shape of the mouth is related to the flow adjustment curve required by the electronic expansion valve, and can be set differently according to different needs. This application does not limit the specific shape of the needle tip adjustment portion 21a.
  • the valve needle 21 includes a valve needle guide portion 21b, which is used for a small clearance fit with the first guide portion 12a of the nut.
  • the valve needle 21 includes a gasket abutting portion 21e for abutting against the gasket 23 so that the gasket 23 will not be displaced downward along the center axis of the valve needle after abutting against the valve needle.
  • a gasket abutting portion 21e for abutting against the gasket 23 so that the gasket 23 will not be displaced downward along the center axis of the valve needle after abutting against the valve needle.
  • a first shaft portion 21c and a second shaft portion 21d are respectively provided above the valve needle guide portion of the valve needle 21, wherein the first shaft portion 21c
  • the outer diameter is larger than the outer diameter of the second shaft-shaped portion 21d, and the outer diameter of the first shaft-shaped portion 21c is smaller than the outer diameter of the valve needle at the valve needle guide portion.
  • a step is formed between the first shaft-shaped portion 21c and the second shaft-shaped portion 21d, and the step can be used as a specific embodiment of the gasket abutting portion 21e, that is, the gasket abutting portion 21e is formed on The top of the first shaft-shaped portion 21c.
  • the lower end surface of the gasket 23 abuts against the gasket abutment portion 21e.
  • the number of gaskets 23 is two, and the gasket 23 located on the lower side abuts against the gasket abutment portion 21e and is located on the upper side.
  • a compression spring 24 is attached to the upper part of the washer 23 on the side, that is, the lower end of the compression spring 24 abuts against the washer 23, and the upper end of the compression spring 24 abuts against the bottom end of the bushing 25.
  • the gasket 23 and the compression spring 24 are all accommodated in the space defined by the large diameter portion of the valve shaft portion 22 and the bush 25.
  • valve needle 21 is inserted into the central through hole of the valve shaft portion 22 from the bottom up as shown in FIG. Movement; the second shaft-shaped portion 21d penetrates the central through hole of the bushing 25, and penetrates the upper end surface of the bushing 25.
  • the upper end of the second shaft portion 21d is fitted with a valve needle sleeve 26.
  • the outer diameter of the valve needle sleeve 26 is larger than the inner diameter of the bushing 25. Therefore, the valve needle 21 is restricted by the valve needle sleeve 26. After the needle sleeve 26 is fixedly connected, the valve needle 21 will not fall out of the central through hole of the bushing 25 and the valve shaft portion 22 downward.
  • valve needle 21 In addition, a floating connection is formed between the valve needle 21 and the magnetic rotor assembly 27.
  • the compression spring 24 can be further compressed in the axial direction, and the valve needle is within a limited range. 21 and the valve shaft portion 22 can move relative to each other.
  • the first shaft portion 21c of the valve needle and the second through hole portion 22d of the valve shaft portion 22 are in clearance fit, and the second shaft portion 21d and the central through hole of the bush 25 are also in clearance fit, so the valve needle 21 is opposite to
  • the valve shaft portion 22 may also be relatively rotated in the circumferential direction.
  • the valve needle 21 can be roughly divided into a three-stage stepped shaft structure in addition to the needle tip adjustment portion 21a.
  • the valve needle section where the valve needle guide portion 21b is located is The diameter of the valve needle section where the first shaft-shaped portion 21c is located is slightly smaller, while the valve needle section where the second shaft-shaped portion 21d is located has the smallest diameter.
  • various equivalent structural modifications or substitutions can also be made.
  • the valve needle guide 21b since the nut is fixed to the valve seat, the valve needle can move up and down in the axial direction, that is, the valve needle can move up and down relative to the nut and has a certain stroke.
  • the valve needle is provided with a relatively smooth valve needle guide portion 21b on the outer edge, which is used to form a guiding function with the first guide portion 12a of the nut.
  • the entire outer edge of the valve needle with the largest diameter serves as the valve needle guide.
  • the first shaft-shaped portion 21c and the second shaft-shaped portion 21d are not limited to adopting a cylindrical shaft-like structure of equal diameter.
  • one more shaft-shaped step is provided on the first shaft-shaped portion 21c or the second shaft-shaped portion 21d. Etc., these equivalent technical feature transformations obviously also belong to the protection scope of this application.
  • valve needle guide portion, the first shaft-shaped portion, and the second shaft-shaped portion described herein are all named after the role they play in the technical solution, and the valve needle cannot be understood mechanically or restricted only from the figure.
  • the three-stage shaft-shaped part shown in 4 is combined.
  • the valve needle 21 can be made in a form of segmented assembly, for example, a threaded connection or welding between two adjacent segments.
  • the structure shown in the figure is only an embodiment that facilitates processing.
  • the outer diameters of the second shaft portion, the first shaft portion, and the valve needle section where the valve needle guide portion are located are successively increased, the manufacturing is relatively convenient, the coaxiality is relatively good, and the second The shaft part can enclose a space for accommodating the compression spring with the valve shaft part and the bushing, so that the outer diameter of the compression spring is no longer restricted by the outer diameter of the valve needle guide part, so that the electronic expansion valve of the same specification If you have the same rotor diameter, housing diameter, stator coil diameter and volume, you can directly increase the valve port diameter to obtain a larger diameter flow adjustment electronic expansion valve.
  • a return spring 28 is sleeved on the outer circumference of the valve needle sleeve 26.
  • the lower end of the return spring 28 abuts against the upper end surface of the bushing 25 or the valve shaft portion 22.
  • the specific contact position can be based on the relative position of the bushing 25 and the valve shaft portion 22.
  • the relationship and the diameter of the return spring 28 are determined.
  • the bushing 25 and the top end of the valve shaft portion 22 can be set to be flat or substantially flat.
  • the return spring 28 can be set to abut against the valve shaft portion 22, or it can be set to be in contact with the bushing. 25 abuts, or abuts both the valve shaft portion 22 and the bushing 25 at the same time.
  • the height of the return spring 28 is greater than the distance between the valve needle sleeve 26 and the housing 30, so that the return spring 28 will not fall off the outer periphery of the valve needle sleeve 26.
  • the coil 40 of the electronic expansion valve receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft portion 22 is fixedly connected to the connecting plate 272, the valve shaft portion 22 and the magnetic rotor 27 rotate synchronously and pass The screw feed mechanism between the valve shaft and the nut enables the magnetic rotor 27 to move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the needle tip adjustment part of the valve needle 21 21a is close to or far from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve.
  • FIG. 1 shows a cross-sectional view of the electronic expansion valve at approximately 80% opening.
  • the top wall abuts against each other, and the return spring 28 is in a compressed state. Since the screw feed mechanism between the valve shaft portion 22 and the nut 12 has been separated from each other at this time, the magnetic rotor assembly 27 will not continue to move upward. When the valve closing action is required, the magnetic rotor assembly 27 will receive the downward spring force of the return spring 28 while rotating, so that the external thread portion 22c of the valve shaft portion 22 and the internal thread portion 12b of the nut can be restored to the thread again. Engage to ensure that the screw feed mechanism is reorganized.
  • the valve shaft portion includes a first through hole portion and a second through hole portion, and the outer diameter of the valve needle guide portion 21b is greater than the outer diameter of the first shaft portion 21c, and the first shaft
  • the shape portion 21c and the second through-hole portion 22d are in clearance fit, the outer diameter of the valve needle guide portion 21b is also greater than the inner diameter of the second through-hole portion 22c, and the inner diameter of the second through-hole portion 22c corresponds to the screw feed mechanism the inside diameter of.
  • the electronic expansion valve of the same specification such as the same rotor diameter, housing diameter, stator coil diameter and volume
  • the nominal diameter of the screw feed mechanism only needs to be slightly larger than the outer diameter of the valve needle guide 21b, that is, the nominal diameter of the screw feed mechanism can be made relatively small, which is beneficial to reduce the screw feed The frictional resistance to the mechanism.
  • FIG. 5 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in a closed state
  • FIG. 6 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in an open state
  • FIG. 7 is a schematic diagram of the electronic expansion valve in the second embodiment.
  • FIG. 8 is a partial cross-sectional view of the rotor assembly and the valve needle of the second embodiment
  • FIG. 9 is a top view of the nut assembly of the second embodiment.
  • the electronic expansion valve includes a valve body part and a coil part 40.
  • the valve body part includes a valve seat 11, a connector 50, and a housing 30.
  • the valve seat 11, the connector 50, and the housing 30, please refer to the first embodiment. description of.
  • the electronic expansion valve includes a nut assembly 120 fixedly connected to the valve seat 11.
  • the nut assembly 120 includes a nut 1201 and a connecting piece 1202, and the nut 1201 and the connecting piece 1202 are fixedly connected.
  • the nut 1201 has a through hole penetrating in its axial direction, and an internal thread portion 120b is provided on the inner side wall of the through hole to form a screw feed mechanism with the external thread portion 22c provided on the outer edge portion of the valve shaft portion 22.
  • the valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27, so the valve shaft portion 22 can rotate synchronously with the rotation of the magnetic rotor.
  • the magnetic rotor assembly 27 can be rotated by induction of the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271.
  • the connecting plate 272 is fixedly connected to the valve shaft portion 22.
  • interference press-fitting connection or riveting connection may be adopted, or the connecting plate 272 and the valve shaft portion 22 may be welded and connected.
  • the magnetic rotor assembly includes a movable stop part 20a.
  • the movable stop part 20a can be used as a part of the connecting plate 272 and protrudes axially toward the valve seat 11 relative to the connecting plate 272 for contact
  • the fixed stop portion provided on the nut 12 cooperates to realize the stop function, and the fixed stop portion is specifically the following stop protrusion 1201c.
  • the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272.
  • the magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate.
  • the valve needle 21 can be relative to the valve.
  • the shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively.
  • the mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
  • the basic principle of the electronic expansion valve is that the coil 40 receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft 22 is fixedly connected to the connecting plate 272, the valve shaft 22 is synchronized with the magnetic rotor 27 Rotation, and through the screw feed mechanism between the valve shaft and the nut, the magnetic rotor 27 can also move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the valve needle 21 The needle tip adjustment portion 21a is close to or away from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve.
  • a stop mechanism needs to be provided to limit and stop the downward movement of the magnetic rotor assembly.
  • a fixed stop portion is provided on the upper end of the nut 1201, and a corresponding movable stop portion 20a is provided on the magnetic rotor assembly 27.
  • FIG. 6 is a cross-sectional view of the electronic expansion valve of this embodiment in an open state, and the opening position shown in the figure is about 80% of the opening.
  • the needle tip adjustment portion 21a of the valve needle 21 is in a position away from the valve port 113a, and the movable stopper 20a is also in a position away from the fixed stopper.
  • FIG. 7 is a schematic structural diagram of the nut assembly of this embodiment.
  • the nut assembly 120 includes a connecting piece 1202 and a nut 1201.
  • the nut 1201 can be injection molded from a non-metallic material such as a resin material.
  • the connecting piece 1202 is placed as an insert into the mold cavity, and the resin nut 1201 is molded by a resin injection method by an injection molding machine, and a part of the connecting piece 1202 is not covered by the nut.
  • the material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin.
  • the nut assembly 120 is fixedly connected to the valve seat 11. Specifically, the part of the connecting piece 1202 that is not covered by the nut is fixed to the valve seat 11 by welding or riveting, and the nut 1201 can be inserted into the upper opening of the valve seat 11 by press-fitting.
  • the outer circumference of the nut 1201 is provided with at least one rib 1201a, and at least one rib 1201a extends to the end surface of the nut and protrudes from the upper end surface 1201d of the nut, defining the stop protrusion of the part of the nut 1201 protruding from the upper end surface.
  • a portion 1201c, the stop protrusion 1201c constitutes a fixed stop portion of the electronic expansion valve.
  • the outer edge of the nut 1201 is provided with two ribs, one of the ribs 1201a protrudes from the upper end surface of the nut, and the rib protrudes from the upper end surface of the nut to form a stop At least a part of the movable protrusion 1201c, and the upper end of the other rib 1201b is flush with the upper end surface 1201d.
  • the stop protrusion 1201c constitutes the fixed stop part of the electronic expansion valve.
  • the width of the force receiving surface of the stop protrusion 1201c that can receive the collision of the movable stop part 20a is defined as K
  • the thickness of the nut relative to the upper end is defined as t, Then it is satisfied: K>t.
  • the nut 1201 is provided with at least one rib 1201a on its outer edge, and one rib 1201a extends and protrudes from the end surface of the nut to form a part of the stop protrusion 1201c.
  • the stop protrusion 1201c is arranged at the end of the rib 1201a close to the resin nut, and the protrusion amount (Kt) of the stop protrusion 1201c relative to the nut body in the radial direction and the rib relative to the nut body in the radial direction If the projection amount (Kt) of the two is set to be the same, the structure of the molding die can be simplified, and the upper and lower demolding can be facilitated.
  • the stop protrusion 1201c includes a portion protruding upward along the end of the nut and a portion of the rib 1201a protruding from the end of the nut.
  • the length in the circumferential direction is the width of the rib 1201a.
  • the convex ribs and the stop protrusion are integrally injection-molded, which also enhances the strength of the stop protrusion and improves the working life of the stop mechanism of the electronic expansion valve.
  • the correlation between the strength of the stop protrusion and the material thickness of the nut body (near the upper end portion) is greatly reduced, that is, even if a thinner nut body thickness is used, it will not The strength of the stop mechanism has too much influence, so that the consumption cost of the resin material can be further reduced.
  • the more the resin nut base material and the greater the thickness the probability of pores in the interior due to injection molding will increase.
  • the nut structure provided by this embodiment can ensure the strength of the stop protrusion. , Relatively less amount of resin can be used, reducing the possibility of pores and improving the dimensional accuracy and dimensional consistency of the resin nut.
  • the structure of the nut is mainly described in detail, and the structure of the magnetic rotor assembly that matches it only needs to satisfy that the magnetic rotor assembly is provided with a protrusion on the side facing the nut as a movable stop. It is sufficient that the fixed stop portion provided by the nut can abut against the fixed stop portion to realize the stop. As for the specific structure of the movable stop portion, it will not affect the implementation of this embodiment. Those skilled in the art should understand that all Any magnetic rotor assembly that satisfies this structure can be applied to this embodiment. As for components such as valve seat, valve needle, valve shaft, etc., any possible structure can also be adopted to produce more electronic expansion valve implementations.
  • Figure 10 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in the closed state
  • Figure 11 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in the open state
  • Figure 12 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in an open state.
  • the structure diagram of the nut assembly of the third embodiment FIG. 13 is a schematic diagram of the matching structure of the valve shaft portion and the stopper of the third embodiment
  • FIG. 14 is the magnetic rotor assembly and the valve shaft portion, the valve needle and the stopper of the third embodiment Schematic diagram of the matching structure.
  • the electronic expansion valve includes a valve body part and a coil part 40.
  • the valve body part includes a valve seat 11, a connector 50, and a housing 30.
  • the valve seat 11, the connector 50, and the housing 30, please refer to the first embodiment. description of.
  • the electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11.
  • the nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122.
  • the nut 121 may be injection molded from a non-metallic material such as a resin material.
  • the connecting piece 122 may be used as an insert into the mold cavity, and the resin injection molding method is adopted by an injection molding machine.
  • the resin nut 121 is molded, and a part of the connecting piece 122 is not covered by the nut.
  • the material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin.
  • the nut assembly 12 is fixedly connected to the valve seat 11.
  • the portion of the connecting piece 122 that is not covered by the nut is fixed to the valve seat 11 by welding or riveting, and the nut 121 can be inserted into the upper opening of the valve seat 11 by press-fitting.
  • the nut 121 has a through hole penetrating in its axial direction, and a female threaded portion 12b is provided on the inner side wall of the through hole to form a screw feed mechanism with the male threaded portion 22c provided on the outer edge of the valve shaft portion 22.
  • the valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27, so the valve shaft portion 22 can rotate synchronously with the rotation of the magnetic rotor.
  • the magnetic rotor assembly 27 can be rotated by induction of the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271.
  • the connecting plate 272 is fixedly connected to the valve shaft portion 22.
  • interference press-fitting connection or riveting connection may be adopted, or the connecting plate 272 and the valve shaft portion 22 may be welded and connected.
  • the top outer edge of the nut 121 is provided with a fixed stop 12d, the fixed stop 12d at least partially protrudes from the upper end surface of the nut 121, or in other words, the fixed stop 12d at least partially protrudes from the ring of the nut in the axial direction.
  • the fixed stop portion 12d shown in the drawings of the present embodiment also protrudes from the annular base in the radial direction, and of course it can also be set so as not to protrude.
  • the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272.
  • the magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate.
  • the valve needle 21 can be relative to the valve.
  • the shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively.
  • the mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
  • the valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222.
  • the basic principle of the electronic expansion valve is that the coil 40 receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft 22 is fixedly connected to the connecting plate 272, the valve shaft 22 is synchronized with the magnetic rotor 27 Rotation, and through the screw feed mechanism between the valve shaft and the nut, the magnetic rotor 27 can also move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the valve needle 21 The needle tip adjustment portion 21a is close to or away from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve.
  • the valve 10 is in the stop position of the fully closed state, that is, the needle tip adjustment portion 21a of the valve needle 21 is at the lowest end of its stroke, and the valve port 113a is in the fully closed state or at the set minimum opening at this time state.
  • the coil 40 drives the magnetic rotor to move downwards.
  • a stop mechanism needs to be provided to limit the downward movement of the magnetic rotor assembly.
  • a stopper 33 is further included, and the stopper 33 is directly or indirectly fixedly connected to the valve shaft portion 22.
  • the indirect connection mentioned here means that the stopper 33 is fixedly connected to the valve shaft portion 22 through other parts.
  • the stopper 33 is formed by punching and bending a metal plate, and its main body is ring-shaped, and at least a part of the material is bent in the axial direction to form a movable stop portion 33a. Specifically, a complete ring-shaped metal plate can be cut at any position, and then one of the ends can be bent toward the axial direction to form the movable stop 33a.
  • the ring-shaped stopper can be formed without bending, but the movable stopper and the stopper can be fixed by welding, etc., so that the movable stopper Protruding along the axial direction of the stopper can also be achieved.
  • the valve shaft portion 22 is provided with an annular convex ring portion 223 on the outer edge of the large diameter portion 221, so that the connecting plate 272 can be positioned by relying on the upper surface of the convex ring portion 223. At least part of the stopper 33 can be positioned on the lower surface of the annular convex ring portion 223, so that the installation position of the stopper 33 can be conveniently and accurately positioned on the valve shaft portion 22.
  • the convex ring portion 223 does not have to be provided. In fact, the relative position of the stopper 33 and the valve shaft portion 22 can be accurately restricted by means of tool positioning.
  • the valve shaft portion 22 and the stopper 33 may be fixedly connected by welding, or may be fixedly connected by other methods such as riveting.
  • the stopper 33 is fixedly connected to the valve shaft portion 22, and the valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27. Therefore, the stopper 33 will rotate synchronously with the magnetic rotor assembly 27.
  • the movable stop portion 33a of the stopper 33 bends downward It collides with the fixed stop 12d provided at the upper end of the nut assembly 12, thereby realizing the stop and limit of the magnetic rotor assembly, as shown in FIG. 10.
  • Fig. 11 is a cross-sectional view of the electronic expansion valve of this embodiment in an open state, and the opening position shown in the figure is about 80% of the opening.
  • the needle tip adjusting portion 21a of the valve needle 21 is in a position away from the valve port 113a, and the movable stopper 33a is also in a position away from the fixed stopper 12d.
  • the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272.
  • the magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate.
  • the valve needle 21 can be relative to the valve.
  • the shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively.
  • the mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
  • the nut material is made of PPS resin or PEEK resin or PTFE resin.
  • the process is relatively good, and the stopper made of metal material has better wear resistance, can increase the service life of the stop mechanism, and the production cost is relatively low.
  • the difference between the present embodiment and the third embodiment lies in the difference of the movable stopper, so the present embodiment mainly focuses on the structure of the movable stopper. For the remaining parts, you can refer to the first embodiment and the third embodiment for understanding.
  • FIG. 15 shows a schematic diagram of the connecting plate from a bottom view.
  • the connecting plate 272 can be molded and sintered by metal powder, and generally has a plate-like structure with a central through hole. The inner wall portion 2721 of the central through hole is used for fixed connection with the valve shaft portion 22.
  • the connecting plate 272 and the magnetic rotor 271 can be fixedly connected by injection molding, that is, the connecting plate 272 is used as an insert to place the inner cavity of the mold, and then the magnetic material is injected to form the magnetic rotor 271. In this way, The plate-shaped outer edge portion 2723 of the connecting plate 272 is covered with a magnetic material.
  • the side of the connecting plate 272 facing the valve port direction is provided with a movable stop portion 2722, that is, the movable stop portion 2722 protrudes from the surface on the side of the connecting plate.
  • the movable stop portion 2722 can be connected with
  • the base body of the connecting plate is formed by integral molding and sintering of metal powder. This processing method can effectively improve the strength of the movable stop 2722, and is easy to process. It can be integrated with the connecting plate, and no additional need to be added for connecting with the nut
  • the fixed stop is matched with the movable stop part.
  • metal powder can also be used to inject a blank through a mold and then be wound into a shape.
  • valve needle 21 is sleeved in the inner hole of the valve shaft portion 22, and the valve needle 21 and the valve shaft portion 22 are elastically connected.
  • the valve needle 21 can move relative to the valve shaft portion 22 in the axial direction within a limited elastic displacement range, and can also rotate relatively.
  • the downward rotation stroke of the magnetic rotor assembly needs to be stopped and limited.
  • the movable stop portion 2722 protruding downward of the connecting plate 272 abuts against the fixed stop portion 12d provided at the upper end of the nut, so as to achieve the stop and limit function.
  • the magnetic rotor assembly rotates in the valve opening direction, the movable stop portion 2722 rotates along with the rotor component and displaces upward, leaving the fixed stop portion 12d.
  • This embodiment is a further improvement made on the basis of the first embodiment.
  • the components in this embodiment and the first embodiment that are basically the same in structure and function use the same reference numerals, and only a brief description is given. Those skilled in the art can refer to the relevant description in the first embodiment for understanding.
  • Fig. 17 is a schematic diagram of the electronic expansion valve of the fifth embodiment in a fully closed state in the stop position
  • Fig. 18 is an enlarged view of part I in Fig. 17
  • Fig. 19 is an enlarged view of part II in Fig. 17,
  • Fig. 20 is an electronic expansion valve of the fifth embodiment
  • the cross-sectional view of the expansion valve when the spring force is unloaded
  • Figure 21 is an enlarged view of part III in Figure 20
  • Figure 22 is an enlarged view of part IV in Figure 20
  • Figure 23 is a cross-sectional view of the electronic expansion valve of the fifth embodiment at the critical point of opening 24 is an enlarged view of the V portion in FIG. 23
  • FIG. 25 is an enlarged view of the VI portion in FIG. 23
  • FIG. 26 is a cross-sectional view of the electronic expansion valve of the fifth embodiment in a fully opened state.
  • the electronic expansion valve includes a valve body component and a coil component 40, wherein the valve body component includes a valve seat 11, a connecting piece 50, a housing 30, and the structure and cooperation of the valve seat 11, the connecting piece 50, the housing 30, and the nut 12 can be referred to the section Description of an embodiment.
  • the valve seat 11 includes a valve port portion 113, a first port portion 111, and a second port portion 112, which define that the refrigerant flows from the first port portion 111 into the electronic expansion valve and flows out of the second port portion 112 through the valve port as the first flow direction , It is defined that the direction in which the refrigerant flows from the second interface 112 into the electronic expansion valve and flows out of the first interface 111 through the valve port is the second flow direction.
  • the first flow direction is taken as an example for description.
  • the electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11.
  • the nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122.
  • the nut 121 has a through hole penetrating in its axial direction, and an internal threaded portion 12b is provided on the inner side wall of the through hole, and the external threaded portion 22c provided on the outer edge of the valve shaft portion 22 forms a screw feed mechanism.
  • the inner side wall of the nut is also provided with a first guide portion 12a, which is provided below the female threaded portion 12b, and can provide a circumferential direction and centering function for the valve needle 21.
  • the valve needle 21 includes a valve needle guide portion 21b, That is, the first guide portion 12a and the valve needle guide portion 21b have a small clearance fit, and the valve needle 21 can rotate or move up and down along the first guide portion 12a of the nut under the drive of the valve shaft portion 22.
  • the first guide portion 12 mentioned here refers to a portion provided on the inner side wall of the nut
  • the valve needle guide portion 21b refers to a portion provided on the outer edge of the valve needle.
  • a second guide portion 12c is provided on the opposite upper portion of the inner side wall of the nut, which can provide the valve shaft portion 22 with a guide and centering effect in the circumferential direction.
  • the outer edge of the valve shaft portion 22 is provided with a valve shaft guide portion 22b.
  • the valve shaft guide portion 22b and the second guide portion 12c are in a small clearance fit.
  • the valve shaft portion 22 can be driven by the magnetic rotor assembly along the second guide portion 12c rotates or shifts up and down.
  • the first guide portion 12a and the second guide portion 12c mentioned above are both part of the inner wall of the nut through hole.
  • the shape of the outer edge of the nut and the position of the connecting piece 122 on the outer edge of the nut do not affect the first The setting of the guide part and the second guide part.
  • the top outer edge of the nut 121 is provided with a fixed stop portion 12d.
  • the fixed stop portion 12d at least partially protrudes from the upper end surface of the nut 121 and cooperates with the movable stop portion 20a provided on the magnetic rotor assembly to realize the alignment of the magnetic rotor.
  • the component achieves a stop.
  • the movable stop part 20a and the fixed stop part 12d of this embodiment are the same as those in the first embodiment.
  • the movable stop part can adopt the structure of the third embodiment or the fourth embodiment, and the fixed stop part is completely
  • the structure of the second embodiment can be adopted.
  • the movable stop portion 20a can abut against the fixed stop portion 12d, so that the magnetic rotor assembly cannot continue to rotate, so that the downward movement stroke of the magnetic rotor assembly can be controlled.
  • the magnetic rotor assembly 27 is capable of rotating by inducing the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected to the magnetic rotor 271 or integrally provided.
  • the valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222.
  • the valve shaft portion 22 is fixedly connected to the connecting plate 272.
  • a part of the outer edge of the large-diameter portion 221 is formed as the rotor fixing portion 22a for fixed connection with the connecting plate 272 of the magnetic rotor assembly 27, and another part of the outer edge of the large-diameter portion 221 is formed as the valve shaft guide portion 22b.
  • the rotor fixing portion 22 a is located relatively above the valve shaft guide portion 22 b, and the valve shaft guide portion 22 b is substantially located in the space enclosed by the magnetic rotor 271.
  • the outer edge portion of the small diameter portion 222 is provided with an external thread portion 22c for forming a screw feed mechanism with the internal thread portion 12b provided on the nut.
  • the valve shaft portion 22 includes a first through hole portion 22e and a second through hole portion 22d.
  • the first through hole portion 22e roughly corresponds to the inner hole portion of the large diameter portion 221, and the second through hole portion 22d roughly corresponds to the small diameter portion. In this way, the inner diameter of the first through-hole portion 22e is larger than the inner diameter of the second through-hole portion 22d, and a valve shaft step portion 22f is formed between the first through-hole portion 22e and the second through-hole portion 22d.
  • the bushing 25 is fixedly connected to the valve shaft portion 22, the bushing 25 is generally hollow cylindrical, and at least part of the outer edge of the bushing 25 is matched with at least part of the inner edge of the first through hole 22e.
  • the large diameter portion 221 of the valve shaft portion 22 and the bushing 25 form a space.
  • the compression spring 24 is located in this space.
  • the upper end of the compression spring 24 abuts against the bottom end of the bushing 25. It can be a direct abutment or an indirect abutment.
  • a gasket is provided between the spring and the bush to achieve indirect abutment.
  • the other end of the compression spring 24 is in contact with the washer portion 23. As for the washer portion 23, one end thereof abuts against the compression spring 24, and the other end abuts against the valve needle 21.
  • the valve needle 21 penetrates through the central passage defined by the bushing 25, the valve shaft portion 22 and the nut 12, and the compression spring 24 is sleeved on the periphery of a part of the outer edge of the valve needle 21.
  • the valve needle 21 is rod-shaped as a whole, and has multiple different outer diameters.
  • the bottom end of the valve needle 21 is a needle tip adjustment portion 21a.
  • the valve needle 21 includes a valve needle guide portion 21b, which is used to be smaller than the first guide portion 12a of the nut. With clearance fit, during the rotation of the magnetic rotor, the first guide portion 12a of the nut provides the valve needle 21 with a guide and centering effect in the circumferential direction.
  • valve needle 21 Similar to the first embodiment, it is only necessary to ensure that within the stroke of the valve needle, a relatively smooth valve needle guide portion 21b is provided on the outer edge of the valve needle to form a guiding function with the first guide portion 12a of the nut.
  • the valve needle 21 includes a gasket abutting portion 21e for abutting against the gasket 23 so that the gasket 23 will not be displaced downward along the center axis of the valve needle after abutting against the valve needle.
  • a first shaft-shaped portion 21c and a second shaft-shaped portion 21d are respectively provided above the valve needle guide portion of the valve needle 21, wherein the outer diameter of the first shaft-shaped portion 21c is larger than the outer diameter of the second shaft-shaped portion 21d, and The outer diameter of the first shaft-shaped portion 21c is smaller than the outer diameter of the valve needle in the valve needle guide portion.
  • a step is formed between the first shaft-shaped portion 21c and the second shaft-shaped portion 21d, and the step can be used as a specific embodiment of the gasket abutting portion 21e.
  • the abutting portion 21e abuts against each other.
  • the number of shim 23 is two, and the shim located on the lower side abuts on the shim abutting portion 21e, and a compression spring 24 is installed on the upper part of the shim 23, namely The lower end of the compression spring 24 abuts against the washer 23, and the upper end of the compression spring 24 abuts against the bottom end of the bush 25.
  • the gasket 23 and the compression spring 24 are all accommodated in the space defined by the large diameter portion of the valve shaft portion 22 and the bush 25. Specifically during assembly, the valve needle 21 is inserted into the central through hole of the valve shaft portion 22 from the bottom up as shown in FIG.
  • the second shaft-shaped portion 21d penetrates the central through hole of the bushing 25, and penetrates the upper end surface of the bushing 25.
  • the upper end of the second shaft portion 21d is fitted with a valve needle sleeve 26.
  • the outer diameter of the valve needle sleeve 26 is larger than the inner diameter of the bushing 25. Therefore, the valve needle 21 is restricted by the valve needle sleeve 26. After the needle sleeve 26 is fixedly connected, the valve needle 21 will not fall out of the central through hole of the bushing 25 and the valve shaft portion 22 downward.
  • a floating connection is formed between the valve needle 21 and the magnetic rotor assembly 27.
  • valve needle 21 moves upward relative to the valve shaft portion 22, the compression spring 24 can be further compressed in the axial direction, and the valve needle is within a limited range. 21 and the valve shaft portion 22 can move relative to each other.
  • the first shaft portion 21c of the valve needle and the second through hole portion 22d of the valve shaft portion 22 are in clearance fit, and the second shaft portion 21d and the central through hole of the bush 25 are also in clearance fit, so the valve needle 21 is opposite to
  • the valve shaft portion 22 may also be relatively rotated in the circumferential direction.
  • valve needle guide portion the first shaft-shaped portion, and the second shaft-shaped portion are all named after their roles in the technical solution, and cannot be mechanically understood or limited.
  • the valve needle can only be composed of the three-section shaft-shaped part shown in FIG. 4.
  • the valve needle 21 can be made in a form of segmented assembly, for example, a threaded connection or welding between two adjacent segments.
  • the structure shown in the figure is only an embodiment that facilitates processing.
  • a return spring 28 is sleeved on the outer circumference of the valve needle sleeve 26.
  • the lower end of the return spring 28 abuts against the upper end surface of the bushing 25 or the valve shaft portion 22.
  • the specific contact position can be based on the relative position of the bushing 25 and the valve shaft portion 22.
  • the relationship and the diameter of the return spring 28 are determined.
  • the bushing 25 and the top end of the valve shaft portion 22 can be set to be flat or substantially flat.
  • the return spring can be set to abut against the valve shaft portion 22, or it can be set to contact the bushing 25. Abut against or simultaneously abut against the valve shaft portion 22 and the bushing 25.
  • the height of the return spring 28 is greater than the distance between the valve needle sleeve 26 and the housing 30, so that the return spring 28 will not fall off the outer periphery of the valve needle sleeve 26.
  • the coil 40 of the electronic expansion valve receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft portion 22 is fixedly connected to the connecting plate 272, the valve shaft portion 22 and the magnetic rotor 27 rotate synchronously and pass The screw feed mechanism between the valve shaft and the nut enables the magnetic rotor 27 to move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the needle tip adjustment part of the valve needle 21 21a is close to or far from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve.
  • the electronic expansion valve shown in Figure 17 is in the stop position of the fully closed state, that is, the needle tip adjusting portion 21a of the valve needle is at the lowest end of its stroke, and the valve needle and the valve port 113 conflict, and the valve port 113a is at full Close state.
  • the magnetic rotor assembly 27 continues to rotate upwards in the valve opening direction from the state shown in FIG. 17, until the external thread portion 22c of the valve shaft portion is upwardly out of the internal thread portion 12b of the nut 12, at this time, the upper end of the return spring 28 has been connected to the housing 30. The top wall abuts against each other, and the return spring 28 is in a compressed state.
  • the magnetic rotor assembly 27 Since the screw feed mechanism between the valve shaft and the nut has been separated from each other at this time, the magnetic rotor assembly 27 will not continue to move upward. When the valve closing action is required, the magnetic rotor assembly 27 will receive the downward spring force of the return spring 28 while rotating, so that the external thread portion 22c of the valve shaft portion 22 and the internal thread portion 12b of the nut can be restored to the thread again. Engage to ensure that the screw feed mechanism is reorganized.
  • FIG. 18 is an enlarged view of part I in FIG. 17, and FIG. 19 is an enlarged view of part II in FIG. 17.
  • Figure 17 is the stop position of the electronic expansion valve in the fully closed state, that is, the position where the movable stop part 20a just hits the fixed stop part 12d, at this time the needle tip adjustment part 21a of the valve needle 21 is at the lowest end of its stroke , And the valve needle abuts against the valve port 113.
  • the valve needle 21 receives the spring force from the compression spring 24 through the washer 23 to the bottom of the figure, and the spring force is then transmitted through the valve needle 21 to the valve needle on the valve port 113. Location.
  • the number of gaskets is two for description.
  • the gasket 23 includes a first gasket 231 and a second gasket 232.
  • the first gasket 231 is located on the second gasket 232 based on the illustration in FIG. , And the first gasket 231 and the second gasket 232 abut against each other.
  • the number of spacers may be one or two or more.
  • the lower end surface of the second gasket 232 is still a certain distance k from the valve shaft step portion 22f of the valve shaft portion 22. It can also be understood that the second gasket 232 can also face the figure The displacement of the distance k occurs below.
  • the spring force of the compression spring 24 is transmitted through the gasket 23 and the valve needle 21, and finally acts on the sealing portion of the valve port that contacts the valve needle.
  • a valve needle sleeve 26 is sleeved and fixed on the upper end of the valve needle 21, and the lower end of the valve needle sleeve 26 has a certain distance h from the upper end of the bushing 25, and satisfies: h>k.
  • the outer diameter of the valve needle sleeve 26 of this embodiment is smaller than the outer diameter of the bushing 25.
  • the outer diameter of the valve needle sleeve 26 can also be set to be greater than the outer diameter of the bushing 25.
  • h is the distance between the lower end of the valve needle sleeve 26 and the upper end of the valve shaft portion 22.
  • the magnetic rotor assembly 27 is driven by the excitation of the stator coil 40 to rotate upward, and the movable stop portion 20a starts to rotate away from the fixed stop portion 12d. Under the action of the screw feed mechanism, the magnetic rotor assembly 27 and the valve shaft 22 are displaced upwards synchronously. When the lifted height is just k, the electronic expansion valve is at the spring force unloading point.
  • FIG. 20 is a cross-sectional view of the electronic expansion valve of the fifth embodiment when the spring force is unloaded;
  • FIG. 21 is an enlarged view of section III in FIG. 20;
  • FIG. 22 is an enlarged view of section IV in FIG. 20 .
  • the distance between the lower end of the second gasket 232 and the valve shaft step portion 22f of the valve shaft portion is 0, that is, the spring force of the compression spring 24 is transmitted through the gasket 23, and will act on the valve needle as shown in FIG.
  • the gasket abutment portion 21e of 21 is transferred to the valve shaft step portion 22f acting on the valve shaft portion 22 as shown in FIG. Then it receives the spring force transmitted by the compression spring 24.
  • the lower end of the valve needle sleeve 26 is still at a certain distance from the upper end of the bushing 25, and the distance is h-k.
  • the lower end of the valve needle sleeve 26 and the upper end of the valve shaft portion 22 also have a certain distance h-k.
  • the magnetic rotor assembly 27 is driven by the excitation of the stator coil 40 to continue to rotate upward, and the magnetic rotor assembly 27 together with the valve shaft 22 continue to move upward synchronously due to the conversion effect of the spiral feeder climbing.
  • the electronic expansion valve is at the critical point of opening.
  • FIG. 23 is a cross-sectional view of the electronic expansion valve in the fifth embodiment when it is at the critical point of opening;
  • FIG. 24 is an enlarged view of the V portion in FIG. 23;
  • FIG. 25 is an enlarged view of the VI portion in FIG. 23.
  • the valve needle 21 is just in contact with the valve port 113, or it can be understood that as long as the valve needle 21 continues to be displaced upward, it can be separated from the valve port 113.
  • the lower end of the second gasket 232 is in contact with the valve shaft step portion 22f of the valve shaft portion 22, and the spring force of the compression spring 24 is transmitted through the gasket 23 to act on the valve shaft step portion 22f.
  • the distance between the lower end of the valve needle sleeve 26 and the upper end of the bushing 25 is 0, that is, from the state of Fig. 20 to Fig. 23, the valve shaft 22 and the rotor are displaced upward in synchronization with h-k.
  • the valve needle 21 is no longer subjected to the spring force transmitted by the compression spring 24, and the spring force has been unloaded from the valve needle 21, and the friction force of the valve needle 21 relative to the rotational movement of the valve shaft portion 22 will be significantly reduced. That is, at the moment when the valve needle contacts and separates from the valve port, since the valve needle 21 no longer receives the spring force of the compression spring 24, the frictional impact force of the relative rotation between the valve needle and the valve port can be reduced. Reduce the wear of the contact parts of the two and increase the service life of the electronic expansion valve.
  • FIG. 26 is a cross-sectional view of the electronic expansion valve of the fifth embodiment in a fully opened state.
  • the valve needle 21 has moved away from the valve port 113.
  • the valve needle 21 follows the valve shaft. 22. Synchronize the lifting movement in the axial direction.
  • the valve needle 21 is not always subjected to the spring force of the compression spring 24. This can reduce the relative rotation friction between the valve needle 21 and the valve shaft portion 22, and reduce the valve needle guide portion 21b and the nut.
  • the wear between the first guide portions 12a can increase the service life of the electronic expansion valve. From the opening critical point shown in FIG. 23 to the fully opened state shown in FIG. 26, the relative position of the valve needle 21 and the valve shaft portion 22 in the axial direction remains unchanged.
  • the electronic expansion valve is from the unloading point of the spring force of FIG. 20 to the critical point of opening state shown in FIG. 23, the upward displacement of the valve shaft portion 22 and the magnetic rotor assembly 27 is h-k, and the upward displacement of the valve needle 21 is 0. From the fully closed state shown in FIG. 17 to the fully open state shown in FIG. 26, the upward displacement of the valve shaft 22 and the magnetic rotor assembly 27 is L, and the upward displacement of the valve needle 21 is L-h.
  • both the first gasket and the second gasket are in the shape of a plate, and the bottom surface of the second through hole of the valve shaft portion (that is, the stepped portion of the valve shaft) is also flat.
  • the marks of h and k are also shown as the distance in the axial direction between the two planes, but in fact, the contact part of the gasket or the second through hole is not limited to the contact of the two planes, but can be made Various changes, such as changing to the contact of two inclined surfaces in the axial direction, or contact of other irregular shapes, at this time, only need to understand h and k as the displacement difference of the two parts in the axial direction.
  • the fifth embodiment takes the first flow direction as an example.
  • the fluid pressure of the first interface is greater than the fluid pressure of the second interface. Therefore, the valve needle of the electronic expansion valve is always Subject to the downward pressure differential force of the fluid medium.
  • valve needle 21 In the state of the rotor part shown in FIG. 26, the valve needle 21 is not affected by the spring force generated by the compression spring 24.
  • the valve needle 21 It is equivalent to being only affected by its own gravity, that is, after the valve needle 21 is fixedly connected to the valve needle sleeve 26, the valve needle 21 is relative to the valve shaft portion 22 without being subjected to the spring force generated by the compression spring 24.
  • the gap size is the same as the gap shown in Figure 25, which is hk.
  • the valve needle is in sealing contact with the valve port from the open to the closed state; and from the closed to the open state, the spring force of the compression spring is not applied when the valve pin separates from the valve port.
  • the valve needle can reduce the friction and impact force of the relative rotation of the two sealing parts, thereby reducing the wear of the contact parts and improving the service life of the electronic expansion valve.
  • the spring force of the compression spring is never applied to the valve needle, which reduces the rotational friction between the valve needle and the valve shaft, thereby reducing the valve needle The wear between the guide part and the nut further improves the service life of the electronic expansion valve.
  • the first interface of the electronic expansion valve is connected to the first connecting pipe 10b
  • the second interface is connected to the second connecting pipe 10a
  • the electronic expansion valve is connected to the refrigeration system in the form of a connecting pipe.
  • the electronic expansion valve of the above-mentioned embodiment can be applied to many fields, and the connection between the electronic expansion valve and the refrigeration system is not limited to the way of connecting pipes.
  • the valve seat is directly fixedly connected with the integrated valve body integrated with multiple channels, such as adopting The method of flange sealing connection.
  • FIG. 27 is a schematic structural diagram of an electronic expansion valve according to a sixth embodiment of the present invention.
  • This embodiment is an example in which the electronic expansion valve is applied to an automobile air-conditioning system.
  • the valve seat 11 and the connecting piece 51a are fixed by welding, and then fixedly connected with the valve body 80 as a whole.
  • the connecting piece 51a can be adaptively designed into a shape suitable for connecting with the valve body.
  • the connecting piece 51a can be fixedly connected to the valve body 80 through a flange sealing connection (not shown in the figure), for example, a screw hole is provided in the disc-shaped part of the connecting piece, and then the connecting piece is connected by a screw. , Make the connecting piece and the valve body fixedly connect.
  • a first sealing member 803 is provided before the connecting member and the valve body.
  • a second sealing member 804 is provided between the valve seat 11 and the valve body 80.
  • the valve body 80 can be processed by metal cutting, and forms a first interface end 801 and a second interface end 802.
  • the first interface end 801 and the second interface end 802 are used to connect with other components of the air conditioning system.
  • the structures of the first interface end 801 and the second interface end 802 are not limited to those shown in FIG. 27, and different layouts can be made according to the needs of the system. In this way, when disassembly and maintenance are required, the valve seat and the connecting piece of the electronic expansion valve can be easily separated from the valve body.

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Abstract

An electronic expansion valve, comprising a valve seat (11), a nut assembly (12), a valve shaft part (22), a valve needle (21), and a magnet rotor assembly (27). The valve seat (11) comprises a valve port part (113); the nut assembly (12) is fixedly connected to the valve seat (11); the nut assembly (12) comprises a nut (121) and a connecting piece (122); the nut (121) comprises a first guide part (12a), an inner thread part (12b), and a second guide part (12c); the first guide part (12a) is closer to the valve port part (113) with respect to the inner thread part (12b), and the second guide part (12c) is farther away from the valve port part (113) with respect to the inner thread part (12b); the inner diameter of the first guide part (12a) is less than that of the second guide part (12c); the valve shaft part (22) is fixedly connected to the magnet rotor assembly (27) and comprises a valve shaft guide part (22b); the valve shaft guide part (22b) is in clearance fit with the second guide part (12c); the valve shaft part (22) can perform relative displacement, relative to the nut (121), in an axial direction along the nut (121).

Description

电子膨胀阀Electronic expansion valve
本申请要求于2020年05月11日提交中国专利局、申请号为202010392210.5、发明名称为“电子膨胀阀”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 202010392210.5, and the invention title is "Electronic Expansion Valve" on May 11, 2020, the entire content of which is incorporated into this application by reference.
【技术领域】【Technical Field】
本申请涉及制冷控制技术领域,特别涉及电子膨胀阀。This application relates to the technical field of refrigeration control, and in particular to electronic expansion valves.
【背景技术】【Background technique】
制冷系统包括压缩机、节流元件、两个换热器以及其它零部件,节流元件可以采用电子膨胀阀,用于冷媒的节流调节,使用电子膨胀阀可实现相对精确控制而提高系统能效。电子膨胀阀的基本原理是通过定子线圈通入规定的脉冲电流信号,使电子膨胀阀的转子组件发生励磁旋转,通过螺旋进给机构转换,将转子的旋转运动转化为阀轴的上下移动,使阀轴头部的阀芯接近或远离阀口,改变阀口部位的通流面积,从而达到冷媒流量调节和开关功能。The refrigeration system includes a compressor, a throttling element, two heat exchangers, and other parts. The throttling element can use an electronic expansion valve to adjust the throttling of the refrigerant. The use of an electronic expansion valve can achieve relatively precise control and improve system energy efficiency. . The basic principle of the electronic expansion valve is to pass the specified pulse current signal through the stator coil, so that the rotor assembly of the electronic expansion valve is excited and rotated, and the rotary motion of the rotor is converted into the up and down movement of the valve shaft through the conversion of the screw feed mechanism. The valve core of the valve shaft head is close to or far from the valve port, changing the flow area of the valve port, so as to achieve the function of refrigerant flow adjustment and switching.
【发明内容】[Summary of the invention]
本发明的其中一个实施例的目的在于提供一种电子膨胀阀,具有相对较小的来自于螺旋进给机构的摩擦阻力。An object of one of the embodiments of the present invention is to provide an electronic expansion valve with relatively small frictional resistance from the screw feed mechanism.
为实现上述目的,本发明的一个实施方式采用如下技术方案:In order to achieve the above objective, an embodiment of the present invention adopts the following technical solutions:
电子膨胀阀,其特征在于,包括阀座、螺母组件、阀轴部、阀针、磁转子组件,所述阀座包括阀口部,所述螺母组件与所述阀座固定连接,所述螺母组件包括螺母和连接片,所述螺母包括第一导向部、内螺纹部、第二导向部,所述第一导向部相对所述内螺纹部更靠近所述阀口部,所述第二导向部相对所述内螺纹部更远离所述阀口部,所述第一导向部的内径小于所述第二导向部的内径;The electronic expansion valve is characterized by comprising a valve seat, a nut assembly, a valve shaft portion, a valve needle, and a magnetic rotor assembly, the valve seat includes a valve port, the nut assembly is fixedly connected to the valve seat, and the nut The assembly includes a nut and a connecting piece. The nut includes a first guide portion, an internal thread portion, and a second guide portion. The first guide portion is closer to the valve port than the internal thread portion, and the second guide Portion is farther away from the valve port than the internal thread portion, and the inner diameter of the first guide portion is smaller than the inner diameter of the second guide portion;
所述阀轴部与所述磁转子组件固定连接,所述阀轴部包括阀轴导向部,所述阀轴导向部与所述第二导向部间隙配合,所述阀轴部能够相对所述螺母沿着所述螺母的轴向发生相对位移;所述阀轴部包括外螺纹部,所述外 螺纹部与所述内螺纹部组成螺旋进给机构;所述阀轴部包括第一通孔部和第二通孔部,所述第一通孔部的内径大于所述第二通孔部的内径;The valve shaft portion is fixedly connected to the magnetic rotor assembly, the valve shaft portion includes a valve shaft guide portion, the valve shaft guide portion is in clearance fit with the second guide portion, and the valve shaft portion can be opposed to the The nut is relatively displaced along the axial direction of the nut; the valve shaft portion includes an external thread portion, and the external thread portion and the internal thread portion form a screw feed mechanism; the valve shaft portion includes a first through hole Part and a second through hole part, the inner diameter of the first through hole part is greater than the inner diameter of the second through hole part;
所述阀针包括阀针导向部,所述阀针导向部与所述第一导向部间隙配合,所述阀针能够相对所述螺母沿着所述螺母的轴向发生相对位移;所述阀针导向部的外径大于所述第二通孔部的内径。The valve needle includes a valve needle guide portion, the valve needle guide portion is in clearance fit with the first guide portion, and the valve needle is capable of relative displacement relative to the nut along the axial direction of the nut; the valve The outer diameter of the needle guide part is larger than the inner diameter of the second through hole part.
本实施方式提供的电子膨胀阀,阀轴部包括第一通孔部和第二通孔部,由于阀针导向部的外径大于阀轴部的第二通孔部的内径,使得在相同规格的电子膨胀阀,如具有相同的转子直径、外壳直径、定子线圈直径以及体积的情况下,螺旋进给机构的的公称直径只需略大于阀针导向部的外径即可实现,即螺旋进给机构的公称直径可以做得相对较小,有利于减少来自于螺旋进给机构的摩擦阻力。In the electronic expansion valve provided by this embodiment, the valve shaft portion includes a first through hole portion and a second through hole portion. Since the outer diameter of the valve needle guide portion is larger than the inner diameter of the second through hole portion of the valve shaft portion, If the electronic expansion valve has the same rotor diameter, housing diameter, stator coil diameter and volume, the nominal diameter of the screw feed mechanism only needs to be slightly larger than the outer diameter of the valve needle guide, that is, screw feed The nominal diameter of the mechanism can be made relatively small, which is beneficial to reduce the frictional resistance from the screw feed mechanism.
【附图说明】【Explanation of the drawings】
图1为第一实施方式的电子膨胀阀处于关阀状态剖面示意图;Fig. 1 is a schematic cross-sectional view of an electronic expansion valve in a closed state of the first embodiment;
图2为第一实施方式的电子膨胀阀处于开阀状态剖面示意图;2 is a schematic cross-sectional view of the electronic expansion valve of the first embodiment in an open state;
图3为第一实施方式的螺母与阀座组件的配合示意图;3 is a schematic diagram of the cooperation of the nut and the valve seat assembly of the first embodiment;
图4为第一实施方式的磁转子组件与阀轴部及阀针配合示意图;4 is a schematic diagram of the magnetic rotor assembly, the valve shaft portion and the valve needle of the first embodiment in cooperation;
图5为第二实施方式的电子膨胀阀处于关阀状态剖面示意图;5 is a schematic cross-sectional view of the electronic expansion valve in the closed state of the second embodiment;
图6为第二实施方式的电子膨胀阀处于开阀状态剖面示意图;6 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in an open state;
图7为第二实施方式的螺母组件结构示意图;FIG. 7 is a schematic diagram of the structure of the nut assembly of the second embodiment;
图8为第二实施方式的磁转子组件与阀轴部及阀针配合的局部剖视图;8 is a partial cross-sectional view of the magnetic rotor assembly of the second embodiment in cooperation with the valve shaft portion and the valve needle;
图9为第二实施方式的螺母组件俯视图;Figure 9 is a top view of the nut assembly of the second embodiment;
图10为第三实施方式的电子膨胀阀处于关阀状态剖面示意图;10 is a schematic cross-sectional view of the electronic expansion valve in the closed state of the third embodiment;
图11为第三实施方式的电子膨胀阀处于开阀状态剖面示意图;11 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in an open state;
图12为第三实施方式的螺母组件结构示意图;12 is a schematic diagram of the structure of the nut assembly of the third embodiment;
图13为第三实施方式的阀轴部与止动件配合结构示意图;FIG. 13 is a schematic diagram of the matching structure of the valve shaft portion and the stopper in the third embodiment; FIG.
图14为第三实施方式的磁转子组件与阀轴部、阀针及止动件的配合结构示意图;14 is a schematic diagram of the matching structure of the magnetic rotor assembly and the valve shaft portion, the valve needle and the stopper of the third embodiment;
图15是第四实施方式提供的连接板结构示意图;15 is a schematic diagram of the structure of the connecting plate provided by the fourth embodiment;
图16是第四实施方式提供的磁转子组件与阀轴部、阀针等部件配合结构的局部剖视图;16 is a partial cross-sectional view of the matching structure of the magnetic rotor assembly and the valve shaft portion, valve needle and other components provided by the fourth embodiment;
图17是第五实施方式电子膨胀阀全关状态处于止动位置的示意图;17 is a schematic diagram of the fifth embodiment of the electronic expansion valve in a fully closed state in a stop position;
图18是图17中I部放大图;Figure 18 is an enlarged view of part I in Figure 17;
图19是图17中II部放大图;Figure 19 is an enlarged view of part II in Figure 17;
图20是第五实施方式电子膨胀阀处于弹簧力卸载点时的剖视图;20 is a cross-sectional view of the electronic expansion valve of the fifth embodiment when it is at the point of unloading the spring force;
图21是图20中III部放大图;Figure 21 is an enlarged view of part III in Figure 20;
图22是图20中IV部放大图;Figure 22 is an enlarged view of part IV in Figure 20;
图23是第五实施方式电子膨胀阀处于开启临界点时的剖视图;23 is a cross-sectional view of the electronic expansion valve of the fifth embodiment when it is at the critical point of opening;
图24是图23中V部放大图;Figure 24 is an enlarged view of part V in Figure 23;
图25是图23中VI部放大图;Figure 25 is an enlarged view of part VI in Figure 23;
图26是第五实施方式电子膨胀阀全开状态的剖视图;26 is a cross-sectional view of the fully opened state of the electronic expansion valve of the fifth embodiment;
图27是第六实施方式电子膨胀阀的结构示意图。Fig. 27 is a schematic structural view of an electronic expansion valve according to a sixth embodiment.
【具体实施方式】【Detailed ways】
为了使本领域的技术人员更好的理解本申请提供的技术方案,下面结合附图和具体实施例对本申请的技术方案作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions provided by the present application, the technical solutions of the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.
第一实施方式The first embodiment
请参照图1-图4,图1是第一种实施例的电子膨胀阀关阀状态结构示意图,图2是第一种实施例的电子膨胀阀关阀状态结构示意图,图3是第一种实施例的阀座部件结构示意图,图4是第一实施例的转子与丝杆阀针组件结构示意图。Please refer to Figures 1 to 4, Figure 1 is a schematic structural diagram of the closed state of the electronic expansion valve of the first embodiment, Figure 2 is a structural schematic diagram of the closed state of the electronic expansion valve of the first embodiment, and Figure 3 is the first embodiment The structure diagram of the valve seat component of the embodiment. FIG. 4 is the structure diagram of the rotor and the screw valve needle assembly of the first embodiment.
如图1所示,电子膨胀阀包括阀体部件和线圈部件40,其中,阀体部件包括阀座11、连接件50、外壳30,阀座11可以采用金属切削加工而成,在阀座11的上方一侧,设置有连接件50,连接件50与阀座11可以通过焊接的方式固定连接,同时又与外壳30固定连接,具体也可以通过焊接的方式。外壳30采用薄壁件制成,大体呈一端开口的圆筒状,其开口的一端与阀座11密闭焊接。阀座11和连接件50可以通过在阀座11的上侧外缘设置台阶部,然后将连接件50从阀座11的上方装入,以方便两者装配定 位。同样,也可以在连接件50的上侧外缘设置台阶部,以方便与外壳30装配定位,这样,方便实施焊接操作。即,阀座11通过连接件50与外壳连接,并在阀座11的上方形成一个腔体,用于容纳下文所描述的磁转子组件、螺母组件等等零部件。As shown in Figure 1, the electronic expansion valve includes a valve body part and a coil part 40. The valve body part includes a valve seat 11, a connector 50, and a housing 30. The valve seat 11 can be made by metal cutting. A connecting piece 50 is provided on the upper side of the, and the connecting piece 50 and the valve seat 11 can be fixedly connected by welding, and at the same time fixedly connected with the housing 30, specifically, it can also be fixedly connected by welding. The housing 30 is made of thin-walled parts, and is generally cylindrical with an open end, and one end of the open end is hermetically welded to the valve seat 11. The valve seat 11 and the connecting piece 50 can be assembled by setting a step on the upper outer edge of the valve seat 11, and then installing the connecting piece 50 from above the valve seat 11 to facilitate the assembly and positioning of the two. Similarly, a step can also be provided on the outer edge of the upper side of the connecting member 50 to facilitate assembly and positioning with the housing 30, which facilitates the welding operation. That is, the valve seat 11 is connected to the housing through the connecting member 50, and a cavity is formed above the valve seat 11 for accommodating the magnetic rotor assembly, nut assembly and other components described below.
阀座11包括阀口部113、第一接口部111、第二接口部112,第一接口部111和第二接口部112均用于与系统的冷媒通道连接,阀口部113设置有阀口113a。在本实施例中,第一接口部111固定连接有第一接管10b,第二接口部112固定连接有第二接管10c,冷媒能够从第一接管10b流入,经过阀口113a后从第二接管10c流出,也可以从第二接管10c流入,经过阀口113a后从第一接管10b流出。The valve seat 11 includes a valve port portion 113, a first port portion 111, and a second port portion 112. The first port portion 111 and the second port portion 112 are both used to connect to the refrigerant channel of the system, and the valve port portion 113 is provided with a valve port. 113a. In this embodiment, the first interface portion 111 is fixedly connected to the first connection pipe 10b, and the second interface portion 112 is fixedly connected to the second connection pipe 10c. 10c flows out, or it flows in from the second connecting pipe 10c, and flows out from the first connecting pipe 10b after passing through the valve port 113a.
电子膨胀阀包括螺母组件12,螺母组件12与阀座11固定连接。具体而言,阀座11的上端设置有开口,螺母组件12可以自上而下装入阀座11。螺母组件12包括螺母121以及连接片122,螺母121与连接片122固定连接。作为一种具体的实施方式,连接片122可以采用金属板冲压形成,螺母121采用非金属材料如工程塑料以连接片122为嵌件经注塑成形。螺母121压配装入阀座11,连接片122与阀座11通过焊接的方式固定连接。螺母的材料可以采用PPS改性树脂,或者采用PEEK改性树脂,或者采用PTFE改性树脂等。The electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11. Specifically, the upper end of the valve seat 11 is provided with an opening, and the nut assembly 12 can be inserted into the valve seat 11 from top to bottom. The nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122. As a specific embodiment, the connecting piece 122 may be formed by stamping from a metal plate, and the nut 121 is formed by injection molding using a non-metallic material such as engineering plastic with the connecting piece 122 as an insert. The nut 121 is press-fitted into the valve seat 11, and the connecting piece 122 is fixedly connected to the valve seat 11 by welding. The material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin.
螺母121具有沿其轴向贯通的通孔,并在该通孔的内侧壁设置内螺纹部12b,用于与下文所述的阀轴部22的外缘部所设置的外螺纹部22c形成螺旋进给机构。螺母内侧壁还设置有第一导向部12a,第一导向部12a设置在内螺纹部12b的下方,能够对阀针21提供圆周方向的导向定心作用。此处所述的下方,是指第一导向部12a相对于内螺纹部12b更靠近阀口部113。阀针21包括阀针导向部21b,即,第一导向部12a与阀针导向部21b为小间隙配合,阀针21在阀轴部22的带动下能够沿着螺母的第一导向部12a进行旋转或者发生上下位移。需要说明的是,此处的第一导向部12是指设置于螺母内侧壁的一个部位,阀针导向部21b是指设置于阀针外缘部的一个部位。螺母的内侧壁的相对上部设置有第二导向部12c,能够对阀轴部22提供圆周方向的导向定心作用。阀轴部22的外缘部设置有阀轴导 向部22b,阀轴导向部22b与第二导向部12c为小间隙配合,阀轴部22能够在磁转子组件的带动下沿着第二导向部12c进行旋转或者发生上下位移。其中,第二导向部12c的内径大于螺母第一导向部12a的内径,这样,当阀轴部22的外螺纹部22c向上运动,逐渐脱离内螺纹部12b时,不会受到第二导向部12c的干涉。需要说明的是,上文所述的第一导向部12a、第二导向部12c均为螺母通孔的内壁的一部分,螺母外缘部的形状以及连接片122在螺母外缘部的设置位置,并不影响第一导向部12a和第二导向部12c的设置。The nut 121 has a through hole penetrating in its axial direction, and an internal thread portion 12b is provided on the inner side wall of the through hole for forming a spiral with the external thread portion 22c provided on the outer edge portion of the valve shaft portion 22 described below. Feeding mechanism. The inner side wall of the nut is also provided with a first guide portion 12a, which is provided below the female thread portion 12b, and can provide a guide and centering effect for the valve needle 21 in the circumferential direction. The “below” mentioned here means that the first guide portion 12a is closer to the valve port portion 113 than the female thread portion 12b. The valve needle 21 includes a valve needle guide portion 21b, that is, the first guide portion 12a and the valve needle guide portion 21b have a small clearance fit, and the valve needle 21 can move along the first guide portion 12a of the nut under the drive of the valve shaft portion 22 Rotate or move up and down. It should be noted that the first guide portion 12 here refers to a portion provided on the inner side wall of the nut, and the valve needle guide portion 21b refers to a portion provided on the outer edge of the valve needle. A second guide portion 12c is provided on the opposite upper portion of the inner side wall of the nut, which can provide the valve shaft portion 22 with a guide and centering effect in the circumferential direction. The outer edge of the valve shaft portion 22 is provided with a valve shaft guide portion 22b. The valve shaft guide portion 22b and the second guide portion 12c are in a small clearance fit. The valve shaft portion 22 can be driven by the magnetic rotor assembly along the second guide portion 12c rotates or shifts up and down. Wherein, the inner diameter of the second guide portion 12c is greater than the inner diameter of the nut first guide portion 12a, so that when the external thread portion 22c of the valve shaft portion 22 moves upward and gradually separates from the internal thread portion 12b, it will not be affected by the second guide portion 12c. Interference. It should be noted that the first guide portion 12a and the second guide portion 12c described above are both a part of the inner wall of the nut through hole, the shape of the outer edge of the nut and the location of the connecting piece 122 on the outer edge of the nut, It does not affect the arrangement of the first guide portion 12a and the second guide portion 12c.
螺母121的顶部外缘设置有固定止动部12d,固定止动部12d至少部分凸出于螺母121的上端面,或者说,固定止动部12d至少部分轴向方向上凸出于螺母的环状基体,径向方向上既可以凸出于环状基体,也可以设置为不凸出。固定止动部12d用于与磁转子组件上设置的可动止动部20a配合,以实现对磁转子组件实现止动。即,本实施方式中,磁转子部件能够在轴向方向上产生位移,而螺母组件12与阀座11固定连接,因此,当磁转子组件向下移动至行程最下端时,可动止动部20a能够与固定止动部12d相抵接,使得磁转子组件不能再继续转动,从而可以控制磁转子部件向下运动的行程。The top outer edge of the nut 121 is provided with a fixed stop 12d, the fixed stop 12d at least partially protrudes from the upper end surface of the nut 121, or in other words, the fixed stop 12d at least partially protrudes from the ring of the nut in the axial direction. The shaped base body can either protrude from the annular base body in the radial direction, or it can be set so as not to protrude. The fixed stop portion 12d is used to cooperate with the movable stop portion 20a provided on the magnetic rotor assembly to realize the stop of the magnetic rotor assembly. That is, in this embodiment, the magnetic rotor component can be displaced in the axial direction, and the nut assembly 12 is fixedly connected to the valve seat 11. Therefore, when the magnetic rotor assembly moves down to the lowest end of the stroke, the movable stopper 20a can abut against the fixed stop 12d, so that the magnetic rotor assembly cannot continue to rotate, so that the downward movement stroke of the magnetic rotor component can be controlled.
磁转子组件27能够感应电磁线圈的电磁力而转动,包括圆周方向带有磁极的磁转子271以及与磁转子271固定连接或一体设置的连接板272,连接板272采用金属制成,比如粉末冶金材料,具体可以将连接板272作为嵌件,注塑成型磁转子271。连接板272与阀轴部22固定连接,具体而言,位于阀轴部22的上端外缘部的转子固定部22a与连接板272的内缘部配合,并可以通过实施焊接进行固定。磁转子组件包括可动止动部20a,作为一种具体的实施方式,可动止动部20a可以由连接板272一体制成,即,可动止动部20a可以作为连接板272的一部分。The magnetic rotor assembly 27 can rotate by inducing the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271. The connecting plate 272 is made of metal, such as powder metallurgy. The material, specifically, the connecting plate 272 can be used as an insert, and the magnetic rotor 271 can be injection-molded. The connecting plate 272 is fixedly connected to the valve shaft portion 22. Specifically, the rotor fixing portion 22a located at the outer edge of the upper end of the valve shaft portion 22 fits with the inner edge of the connecting plate 272, and can be fixed by welding. The magnetic rotor assembly includes a movable stop part 20 a. As a specific embodiment, the movable stop part 20 a may be integrally made of the connecting plate 272, that is, the movable stop part 20 a may be used as a part of the connecting plate 272.
阀轴部22是一个大致呈中空筒状的部件,包括大径部221和小径部222。其中,大径部221的一部分外缘部就形成为转子固定部22a,用于与磁转子组件27的连接板272固定连接,两者连接的方式可以采用焊接固定或者压接固定等固定方式。大径部221的又一部分外缘部就形成为阀轴导 向部22b,用于与螺母的第二导向部12c小间隙配合,从而实现导向。即,在转子转动的过程中,依靠螺母第二导向部12c为阀轴部22提供圆周方向的导向定心作用。如图1所示,转子固定部22a位于阀轴导向部22b的相对上方,阀轴导向部22b大致位于磁转子271所围成的空间内。小径部222的外缘部设置外螺纹部22c,用于与螺母设置的内螺纹部12b形成螺旋进给机构。阀轴部22包括第一通孔部22e以及第二通孔部22d,其中,第一通孔部22e大致对应于大径部221的内孔部分,第二通孔部22d大致对应于小径部222的内孔部分,这样,第一通孔部22e的内径大于第二通孔部22d的内径,并在第一通孔部22e和第二通孔部22d之间形成阀轴台阶部22f。并且,螺旋进给机构的公称直径小于第一通孔部22e的内径,且螺旋进给机构的公称直径略大于阀针导向部21c的外径。此处所述的“略大于”是指阀针向上运动时,不会受到内螺纹部12b的阻碍或干涉即可。The valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222. Among them, a part of the outer edge of the large diameter portion 221 is formed as the rotor fixing portion 22a for fixed connection with the connecting plate 272 of the magnetic rotor assembly 27. The connection between the two can be fixed by welding or crimping. Another part of the outer edge of the large-diameter portion 221 is formed as a valve shaft guide portion 22b, which is used for a small clearance fit with the second guide portion 12c of the nut, thereby realizing guidance. That is, during the rotation of the rotor, the second guide portion 12c of the nut provides the valve shaft portion 22 with a guide and centering effect in the circumferential direction. As shown in FIG. 1, the rotor fixing portion 22 a is located relatively above the valve shaft guide portion 22 b, and the valve shaft guide portion 22 b is substantially located in the space enclosed by the magnetic rotor 271. The outer edge portion of the small diameter portion 222 is provided with an external thread portion 22c for forming a screw feed mechanism with the internal thread portion 12b provided on the nut. The valve shaft portion 22 includes a first through hole portion 22e and a second through hole portion 22d. The first through hole portion 22e roughly corresponds to the inner hole portion of the large diameter portion 221, and the second through hole portion 22d roughly corresponds to the small diameter portion. In this way, the inner diameter of the first through-hole portion 22e is larger than the inner diameter of the second through-hole portion 22d, and a valve shaft step portion 22f is formed between the first through-hole portion 22e and the second through-hole portion 22d. In addition, the nominal diameter of the screw feeding mechanism is smaller than the inner diameter of the first through hole portion 22e, and the nominal diameter of the screw feeding mechanism is slightly larger than the outer diameter of the valve needle guide portion 21c. The "slightly larger" mentioned here means that when the valve needle moves upward, it will not be hindered or interfered by the internal threaded portion 12b.
衬套25与阀轴部22固定连接,衬套25大致呈中空的筒状,衬套25的至少部分外缘与第一通孔部22e的至少部分内缘相配合。这样,阀轴部22的大径部221与衬套25就形成一个空间,压缩弹簧24位于该空间内,且压缩弹簧24的外径大于小径部222的内径。压缩弹簧24的上端部与衬套25的底端部相抵接,此处所述的抵接,可以是直接抵接,也可以是间接抵接,比如在压缩弹簧24与衬套25之间设置一个垫片实现间接抵接。压缩弹簧24的另一端与垫圈部23相抵接。对于垫圈部23而言,其一端与压缩弹簧24相抵接,另一端则与下文所述的阀针21相抵接。压缩弹簧24的最大外径大于第二通孔部22d的内径。这样,使得在相同规格的电子膨胀阀,如具有相同的转子直径、外壳直径、定子线圈直径以及体积的情况下,压缩弹簧的直径可做得相对较大,从而增大弹簧力,提高电子膨胀阀在全关状态时抗逆向压力的能力。The bushing 25 is fixedly connected to the valve shaft portion 22, the bushing 25 is generally hollow cylindrical, and at least part of the outer edge of the bushing 25 is matched with at least part of the inner edge of the first through hole 22e. In this way, the large-diameter portion 221 of the valve shaft portion 22 and the bushing 25 form a space, the compression spring 24 is located in the space, and the outer diameter of the compression spring 24 is larger than the inner diameter of the small-diameter portion 222. The upper end of the compression spring 24 abuts against the bottom end of the bushing 25. The abutment described here can be a direct abutment or an indirect abutment, for example, it is provided between the compression spring 24 and the bushing 25 A gasket realizes indirect abutment. The other end of the compression spring 24 is in contact with the washer portion 23. As for the washer portion 23, one end thereof abuts against the compression spring 24, and the other end abuts against the valve needle 21 described below. The maximum outer diameter of the compression spring 24 is larger than the inner diameter of the second through hole portion 22d. In this way, the diameter of the compression spring can be made relatively large when the electronic expansion valve of the same specification has the same rotor diameter, housing diameter, stator coil diameter and volume, thereby increasing the spring force and improving the electronic expansion. The ability of the valve to resist reverse pressure when it is fully closed.
阀针21穿设于衬套25、阀轴部22以及螺母12所共同限定的中心通道中,压缩弹簧24套设在阀针21的部分外缘部的外围。阀针21整体呈杆状,且具有多段不同的外径,以图1-图5所示的视图为基准,阀针21的最底端为针尖调节部21a,针尖调节部21a的形状与阀口部的形状以及电子膨胀阀所需要的流量调节曲线相关,可以根据不同需要进行不同的设置, 本申请不对针尖调节部21a的具体形状作出限定。阀针21包括阀针导向部21b,用于与螺母的第一导向部12a小间隙配合,在磁转子转动过程中,螺母的第一导向部12a为阀针21提供圆周方向的导向定心作用。阀针21包括垫片抵接部21e,用于与垫片23相抵接,使垫片23在与阀针抵接后,不会沿着阀针的中心轴线方向向下发生位移。作为一种具体的实施例,如图4所示,阀针21的阀针导向部的上方分别设置有第一轴状部21c和第二轴状部21d,其中,第一轴状部21c的外径大于第二轴状部21d的外径,且第一轴状部21c的外径小于阀针在阀针导向部的外径。这样,在第一轴状部21c和第二轴状部21d之间就形成了一个台阶,该台阶即可作为垫片抵接部21e的一个具体实施例,即垫片抵接部21e形成于第一轴状部21c的顶部。垫片23的下端面与垫片抵接部21e相抵接,本实施方式中,垫片23的数量为2个,则位于下侧的垫片23抵接在垫片抵接部21e,位于上侧的垫片23的上部安装有压缩弹簧24,即压缩弹簧24的下端与垫片23相抵接,压缩弹簧24的上端与衬套25的底端相抵接。垫片23、压缩弹簧24都被容纳于阀轴部22的大径部与衬套25所限定的空间内。The valve needle 21 penetrates through the central passage defined by the bushing 25, the valve shaft portion 22 and the nut 12, and the compression spring 24 is sleeved on the periphery of a part of the outer edge of the valve needle 21. The valve needle 21 is rod-shaped as a whole and has multiple different outer diameters. Based on the views shown in Figures 1 to 5, the bottom end of the valve needle 21 is the needle tip adjustment portion 21a. The shape of the mouth is related to the flow adjustment curve required by the electronic expansion valve, and can be set differently according to different needs. This application does not limit the specific shape of the needle tip adjustment portion 21a. The valve needle 21 includes a valve needle guide portion 21b, which is used for a small clearance fit with the first guide portion 12a of the nut. During the rotation of the magnetic rotor, the first guide portion 12a of the nut provides the valve needle 21 with a guide and centering effect in the circumferential direction. . The valve needle 21 includes a gasket abutting portion 21e for abutting against the gasket 23 so that the gasket 23 will not be displaced downward along the center axis of the valve needle after abutting against the valve needle. As a specific embodiment, as shown in FIG. 4, a first shaft portion 21c and a second shaft portion 21d are respectively provided above the valve needle guide portion of the valve needle 21, wherein the first shaft portion 21c The outer diameter is larger than the outer diameter of the second shaft-shaped portion 21d, and the outer diameter of the first shaft-shaped portion 21c is smaller than the outer diameter of the valve needle at the valve needle guide portion. In this way, a step is formed between the first shaft-shaped portion 21c and the second shaft-shaped portion 21d, and the step can be used as a specific embodiment of the gasket abutting portion 21e, that is, the gasket abutting portion 21e is formed on The top of the first shaft-shaped portion 21c. The lower end surface of the gasket 23 abuts against the gasket abutment portion 21e. In this embodiment, the number of gaskets 23 is two, and the gasket 23 located on the lower side abuts against the gasket abutment portion 21e and is located on the upper side. A compression spring 24 is attached to the upper part of the washer 23 on the side, that is, the lower end of the compression spring 24 abuts against the washer 23, and the upper end of the compression spring 24 abuts against the bottom end of the bushing 25. The gasket 23 and the compression spring 24 are all accommodated in the space defined by the large diameter portion of the valve shaft portion 22 and the bush 25.
具体在装配时,阀针21由图4所示的下方向上插装于阀轴部22的中心通孔,使第一轴状部穿设于阀轴部小径部222的通孔内并可以相互运动;第二轴状部21d穿设于衬套25的中心通孔,且穿出于衬套25的上端面。第二轴状部21d的上端部套装固定有阀针套26,阀针套26的外径大于衬套25的内径,因此,阀针21受阀针套26的限制,在阀针21与阀针套26固定连接后,阀针21便不会从衬套25及阀轴部22的中心通孔中向下脱出。并且,阀针21与磁转子组件27之间形成浮动式连接,阀针21相对于阀轴部22向上运动时,能在轴向上进一步对压缩弹簧24进行压缩,在限定的范围内阀针21与阀轴部22能发生相对移动。阀针的第一轴状部21c与阀轴部22的第二通孔部22d为间隙配合,第二轴状部21d与衬套25的中心通孔也为间隙配合,因此阀针21相对于阀轴部22也可以沿圆周方向发生相对转动。Specifically during assembly, the valve needle 21 is inserted into the central through hole of the valve shaft portion 22 from the bottom up as shown in FIG. Movement; the second shaft-shaped portion 21d penetrates the central through hole of the bushing 25, and penetrates the upper end surface of the bushing 25. The upper end of the second shaft portion 21d is fitted with a valve needle sleeve 26. The outer diameter of the valve needle sleeve 26 is larger than the inner diameter of the bushing 25. Therefore, the valve needle 21 is restricted by the valve needle sleeve 26. After the needle sleeve 26 is fixedly connected, the valve needle 21 will not fall out of the central through hole of the bushing 25 and the valve shaft portion 22 downward. In addition, a floating connection is formed between the valve needle 21 and the magnetic rotor assembly 27. When the valve needle 21 moves upward relative to the valve shaft portion 22, the compression spring 24 can be further compressed in the axial direction, and the valve needle is within a limited range. 21 and the valve shaft portion 22 can move relative to each other. The first shaft portion 21c of the valve needle and the second through hole portion 22d of the valve shaft portion 22 are in clearance fit, and the second shaft portion 21d and the central through hole of the bush 25 are also in clearance fit, so the valve needle 21 is opposite to The valve shaft portion 22 may also be relatively rotated in the circumferential direction.
需要说明的是,本实施方式中,从外观看,阀针21除了针尖调节部21a之外,大致可以划分为三段阶梯式轴状结构,其中,阀针导向部21b 所在的阀针段外径最大,第一轴状部21c所在的阀针段外径略小,而第二轴状部21d所在的阀针段外径最小,但这只是一种便于加工的具体实施例,在此基础上,还可以作出各种等同的结构变形或替代。比如对于阀针导向部21b而言,由于螺母对于阀座是固定不动的,阀针则能在轴向发生上下位移,即阀针能相对螺母进行上下移动并具有一定的行程,只需保证在该行程内,阀针在外缘设置一段相对较为光滑的、用于与螺母的第一导向部12a形成导向作用的阀针导向部21b即可,而并不要求如本实施例图示的外径最大的整段阀针外缘均作为阀针导向部,换言之,完全可以在阀针导向部21b所对应的阀针段的相对上部或相对下部的外缘设置凹槽等不平整结构,只需要保证在阀针的行程中,始终有一段阀针导向部21b与螺母的第一导向部12a相配合以实现导向作用即可。另外,第一轴状部21c和第二轴状部21d也不局限于采用等径的圆柱轴状结构,比如在第一轴状部21c或者第二轴状部21d上多设置一个轴状台阶等等,这些等同的技术特征变换显然也属于本申请的保护范围。It should be noted that in this embodiment, from the outside, the valve needle 21 can be roughly divided into a three-stage stepped shaft structure in addition to the needle tip adjustment portion 21a. Among them, the valve needle section where the valve needle guide portion 21b is located is The diameter of the valve needle section where the first shaft-shaped portion 21c is located is slightly smaller, while the valve needle section where the second shaft-shaped portion 21d is located has the smallest diameter. Above, various equivalent structural modifications or substitutions can also be made. For example, for the valve needle guide 21b, since the nut is fixed to the valve seat, the valve needle can move up and down in the axial direction, that is, the valve needle can move up and down relative to the nut and has a certain stroke. In this stroke, the valve needle is provided with a relatively smooth valve needle guide portion 21b on the outer edge, which is used to form a guiding function with the first guide portion 12a of the nut. The entire outer edge of the valve needle with the largest diameter serves as the valve needle guide. In other words, it is completely possible to provide uneven structures such as grooves on the upper or lower outer edge of the valve needle section corresponding to the valve needle guide 21b. It is necessary to ensure that during the stroke of the valve needle, there is always a section of the valve needle guide portion 21b that matches with the first guide portion 12a of the nut to achieve the guiding effect. In addition, the first shaft-shaped portion 21c and the second shaft-shaped portion 21d are not limited to adopting a cylindrical shaft-like structure of equal diameter. For example, one more shaft-shaped step is provided on the first shaft-shaped portion 21c or the second shaft-shaped portion 21d. Etc., these equivalent technical feature transformations obviously also belong to the protection scope of this application.
另外,本文所述的阀针导向部、第一轴状部、第二轴状部均是以其在本技术方案中所起的作用而命名,不能机械地理解或者限制阀针只能由图4所示的三段轴状部组合而成。或者,阀针21可以采用分段组装的形式制成,比如采用相邻两段之间螺纹连接或实施焊接的方式。实际上,如上文所述,图示的结构仅仅是一种便于加工的实施例而已。In addition, the valve needle guide portion, the first shaft-shaped portion, and the second shaft-shaped portion described herein are all named after the role they play in the technical solution, and the valve needle cannot be understood mechanically or restricted only from the figure. The three-stage shaft-shaped part shown in 4 is combined. Alternatively, the valve needle 21 can be made in a form of segmented assembly, for example, a threaded connection or welding between two adjacent segments. In fact, as mentioned above, the structure shown in the figure is only an embodiment that facilitates processing.
本实施方式提供的阀针结构,第二轴状部、第一轴状部以及阀针导向部所在阀针段的外径依次增大,制造相对方便,同轴度相对较好,且第二轴状部能够与阀轴部及衬套围成一个用于容纳压缩弹簧的空间,使得压缩弹簧的外径不再受到阀针导向部的外径大小的约束,使得在相同规格的电子膨胀阀,如具有相同的转子直径、外壳直径、定子线圈直径以及体积的情况下,可以直接将阀口通径增大,以获得更大口径流量调节的电子膨胀阀。In the valve needle structure provided by this embodiment, the outer diameters of the second shaft portion, the first shaft portion, and the valve needle section where the valve needle guide portion are located are successively increased, the manufacturing is relatively convenient, the coaxiality is relatively good, and the second The shaft part can enclose a space for accommodating the compression spring with the valve shaft part and the bushing, so that the outer diameter of the compression spring is no longer restricted by the outer diameter of the valve needle guide part, so that the electronic expansion valve of the same specification If you have the same rotor diameter, housing diameter, stator coil diameter and volume, you can directly increase the valve port diameter to obtain a larger diameter flow adjustment electronic expansion valve.
在阀针套26的外周套装有回复弹簧28,回复弹簧28的下端抵接于衬套25或者阀轴部22的上端面,具体抵接位置可以根据衬套25和阀轴部22的相对位置关系以及回复弹簧28的直径而确定。如图4所示,可以将 衬套25与阀轴部22的顶端设置为相平或者基本相平,此时回复弹簧28可以设置为与阀轴部22相抵接,也可以设置为与衬套25相抵接,或者同时与阀轴部22和衬套25相抵接。回复弹簧28的高度大于阀针套26与外壳30之间的距离,这样,回复弹簧28就不会从阀针套26的外周脱落。A return spring 28 is sleeved on the outer circumference of the valve needle sleeve 26. The lower end of the return spring 28 abuts against the upper end surface of the bushing 25 or the valve shaft portion 22. The specific contact position can be based on the relative position of the bushing 25 and the valve shaft portion 22. The relationship and the diameter of the return spring 28 are determined. As shown in Figure 4, the bushing 25 and the top end of the valve shaft portion 22 can be set to be flat or substantially flat. At this time, the return spring 28 can be set to abut against the valve shaft portion 22, or it can be set to be in contact with the bushing. 25 abuts, or abuts both the valve shaft portion 22 and the bushing 25 at the same time. The height of the return spring 28 is greater than the distance between the valve needle sleeve 26 and the housing 30, so that the return spring 28 will not fall off the outer periphery of the valve needle sleeve 26.
电子膨胀阀的线圈40接受驱动脉冲信号产生周期性变化的磁场,磁转子27励磁发生转动,由于阀轴部22与连接板272固定连接,因此阀轴部22与磁转子27同步转动,并通过阀轴部与螺母之间的螺旋进给机构,使磁转子27在旋转运动的同时还能够在轴向发生移动,从而带动阀针21作轴向上的移动,使阀针21的针尖调节部21a接近或远离阀口113a,从而实现电子膨胀阀流量的线性开关调节功能。当针尖调节部21a向下移动至与阀口部113抵接时,即针尖调节部21a处于其行程的最下端,此时,电子膨胀阀处于全关状态,如图1所示。当针尖调节部21a处于远离阀口部113的位置时,电子膨胀阀处于开启状态,图2所示为电子膨胀阀大约处于80%开度的剖视图。当磁转子组件27从图2所示状态朝开阀方向继续向上旋转,直到阀轴部的外螺纹部22c向上脱出螺母12的内螺纹部12b,此时,回复弹簧28的上端已与外壳30的顶壁相抵接,回复弹簧28处于被压缩状态。由于此时,阀轴部22与螺母12之间的螺旋进给机构已相互脱离,因此磁转子组件27不会继续向上移动。而当需要进行关阀动作时,磁转子组件27在旋转的同时会受到回复弹簧28向下的弹簧力,这样可以促使阀轴部22的外螺纹部22c与螺母的内螺纹部12b再次恢复螺纹啮合,从而确保重新组成螺旋进给机构。The coil 40 of the electronic expansion valve receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft portion 22 is fixedly connected to the connecting plate 272, the valve shaft portion 22 and the magnetic rotor 27 rotate synchronously and pass The screw feed mechanism between the valve shaft and the nut enables the magnetic rotor 27 to move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the needle tip adjustment part of the valve needle 21 21a is close to or far from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve. When the needle tip adjusting portion 21a moves downward to abut against the valve port portion 113, that is, the needle tip adjusting portion 21a is at the lowest end of its stroke. At this time, the electronic expansion valve is in a fully closed state, as shown in FIG. 1. When the needle tip adjusting portion 21a is at a position away from the valve port portion 113, the electronic expansion valve is in an open state. FIG. 2 shows a cross-sectional view of the electronic expansion valve at approximately 80% opening. When the magnetic rotor assembly 27 continues to rotate upward in the valve opening direction from the state shown in FIG. 2, until the external thread portion 22c of the valve shaft part upwardly escapes the internal thread portion 12b of the nut 12, at this time, the upper end of the return spring 28 has been connected to the housing 30. The top wall abuts against each other, and the return spring 28 is in a compressed state. Since the screw feed mechanism between the valve shaft portion 22 and the nut 12 has been separated from each other at this time, the magnetic rotor assembly 27 will not continue to move upward. When the valve closing action is required, the magnetic rotor assembly 27 will receive the downward spring force of the return spring 28 while rotating, so that the external thread portion 22c of the valve shaft portion 22 and the internal thread portion 12b of the nut can be restored to the thread again. Engage to ensure that the screw feed mechanism is reorganized.
本实施方式提供的电子膨胀阀,阀轴部包括第一通孔部和第二通孔部,而且,阀针导向部21b的外径大于第一轴状部21c的外径,而第一轴状部21c与第二通孔部22d为间隙配合,则阀针导向部21b的外径也大于第二通孔部22c的内径,第二通孔部22c的内径即对应于螺旋进给机构的内径。因此,由于阀针导向部21b的外径大于阀轴部22的第二通孔部22d的内径,使得在相同规格的电子膨胀阀,如具有相同的转子直径、外壳直径、定子线圈直径以及体积的情况下,螺旋进给机构的的公称直径只需略大于阀针导向部21b的外径即可实现,即螺旋进给机构的公称直径可以做得相对较 小,有利于减少来自于螺旋进给机构的摩擦阻力。In the electronic expansion valve provided by this embodiment, the valve shaft portion includes a first through hole portion and a second through hole portion, and the outer diameter of the valve needle guide portion 21b is greater than the outer diameter of the first shaft portion 21c, and the first shaft The shape portion 21c and the second through-hole portion 22d are in clearance fit, the outer diameter of the valve needle guide portion 21b is also greater than the inner diameter of the second through-hole portion 22c, and the inner diameter of the second through-hole portion 22c corresponds to the screw feed mechanism the inside diameter of. Therefore, since the outer diameter of the valve needle guide portion 21b is larger than the inner diameter of the second through hole portion 22d of the valve shaft portion 22, the electronic expansion valve of the same specification, such as the same rotor diameter, housing diameter, stator coil diameter and volume In the case of the screw feed mechanism, the nominal diameter of the screw feed mechanism only needs to be slightly larger than the outer diameter of the valve needle guide 21b, that is, the nominal diameter of the screw feed mechanism can be made relatively small, which is beneficial to reduce the screw feed The frictional resistance to the mechanism.
第二实施方式Second embodiment
下面结合图5-图9说明本申请的第二实施方式。The second embodiment of the present application will be described below with reference to FIGS. 5-9.
为了便于说明,对于本实施方式与第一实施方式中结构和功能基本相同的部件采用同一附图标记,并只作简要说明,本领域技术人员可以参考第一实施方式中相关的描述进行理解,本实施方式重点针对与第一实施方式不同之处进行详细说明。For ease of description, the same reference numerals are used for the components that are basically the same in structure and function in this embodiment and the first embodiment, and only a brief description is given. Those skilled in the art can refer to the relevant description in the first embodiment for understanding. This embodiment will focus on the details of the differences from the first embodiment.
请参照图5-图9,其中,图5为第二实施方式的电子膨胀阀处于关阀状态剖面示意图,图6为第二实施方式的电子膨胀阀处于开阀状态剖面示意图,图7为第二实施方式的螺母组件结构示意图,图8为第二实施方式的转子组件与阀针配合的局部剖视图,图9为第二实施方式的螺母组件俯视图。Please refer to FIGS. 5-9, where FIG. 5 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in a closed state, FIG. 6 is a schematic cross-sectional view of the electronic expansion valve of the second embodiment in an open state, and FIG. 7 is a schematic diagram of the electronic expansion valve in the second embodiment. The structure diagram of the nut assembly of the second embodiment, FIG. 8 is a partial cross-sectional view of the rotor assembly and the valve needle of the second embodiment, and FIG. 9 is a top view of the nut assembly of the second embodiment.
电子膨胀阀包括阀体部件和线圈部件40,其中,阀体部件包括阀座11、连接件50、外壳30,阀座11、连接件50、外壳30的结构及配合方式可参照第一实施方式的描述。The electronic expansion valve includes a valve body part and a coil part 40. The valve body part includes a valve seat 11, a connector 50, and a housing 30. For the structure and cooperation of the valve seat 11, the connector 50, and the housing 30, please refer to the first embodiment. description of.
电子膨胀阀包括螺母组件120,螺母组件120与阀座11固定连接。具体而言,螺母组件120包括螺母1201以及连接片1202,螺母1201与连接片1202固定连接。螺母1201具有沿其轴向贯通的通孔,并在该通孔的内侧壁设置内螺纹部120b,用于与阀轴部22的外缘部所设置的外螺纹部22c形成螺旋进给机构。阀轴部22与磁转子组件27固定连接,因此阀轴部22能同步随磁转子的转动而旋转。磁转子组件27能够感应电磁线圈的电磁力而转动,包括圆周方向带有磁极的磁转子271以及与磁转子271固定连接或一体设置的连接板272,连接板272与阀轴部22固定连接。一般可以采用过盈压配连接或者铆压连接,或者将连接板272与阀轴部22焊接连接。磁转子组件包括可动止动部20a,在本实施方式中,可动止动部20a可以作为连接板272的一部分,并相对连接板272沿轴向朝向阀座11方向凸出,用于与螺母12上设置的固定止动部配合实现止动功能,固定止动部具体为下述的止动凸起部1201c。The electronic expansion valve includes a nut assembly 120 fixedly connected to the valve seat 11. Specifically, the nut assembly 120 includes a nut 1201 and a connecting piece 1202, and the nut 1201 and the connecting piece 1202 are fixedly connected. The nut 1201 has a through hole penetrating in its axial direction, and an internal thread portion 120b is provided on the inner side wall of the through hole to form a screw feed mechanism with the external thread portion 22c provided on the outer edge portion of the valve shaft portion 22. The valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27, so the valve shaft portion 22 can rotate synchronously with the rotation of the magnetic rotor. The magnetic rotor assembly 27 can be rotated by induction of the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271. The connecting plate 272 is fixedly connected to the valve shaft portion 22. Generally, interference press-fitting connection or riveting connection may be adopted, or the connecting plate 272 and the valve shaft portion 22 may be welded and connected. The magnetic rotor assembly includes a movable stop part 20a. In this embodiment, the movable stop part 20a can be used as a part of the connecting plate 272 and protrudes axially toward the valve seat 11 relative to the connecting plate 272 for contact The fixed stop portion provided on the nut 12 cooperates to realize the stop function, and the fixed stop portion is specifically the following stop protrusion 1201c.
如图8所示,磁转子组件27通过连接板272与阀轴部22固定连接,磁 转子组件带动阀轴部22旋转,阀轴部22再带动阀针21旋转,阀针21可相对于阀轴部22在限定的弹性位移范围内沿轴方向相对移动,也可以相对发生旋转运动。阀轴部22与阀针21的配合方式可以参照第一实施方式的相关描述,在此不再赘述。As shown in Figure 8, the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272. The magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate. The valve needle 21 can be relative to the valve. The shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively. The mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
电子膨胀阀的基本原理是,线圈40接受驱动脉冲信号产生周期性变化的磁场,磁转子27励磁发生转动,由于阀轴部22与连接板272固定连接,因此阀轴部22与磁转子27同步转动,并通过阀轴部与螺母之间的螺旋进给机构,使磁转子27在旋转运动的同时还能够在轴向发生移动,从而带动阀针21作轴向上的移动,使阀针21的针尖调节部21a接近或远离阀口113a,从而实现电子膨胀阀流量的线性开关调节功能。图5所示的电子膨胀阀处于全关状态的止动位置,即阀针21的针尖调节部21a处于其行程的最下端,阀口113a此时处于全关状态或者处于设定的最小开度状态。线圈40驱动磁转子向下移动,当针尖调节部21a处于全关状态或处于其行程最下端位置时,需要设置止动机构对磁转子组件向下运动的行程进行限位止动,因此在本实施例中,在螺母1201的上端部设置固定止动部,在磁转子组件27上设置对应的可动止动部20a。当电子膨胀阀处于全关状态时,可动止动部20a会抵触到固定止动部的对应配合面上,从而实现对磁转子组件和阀轴部、阀针的限位止动。The basic principle of the electronic expansion valve is that the coil 40 receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft 22 is fixedly connected to the connecting plate 272, the valve shaft 22 is synchronized with the magnetic rotor 27 Rotation, and through the screw feed mechanism between the valve shaft and the nut, the magnetic rotor 27 can also move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the valve needle 21 The needle tip adjustment portion 21a is close to or away from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve. The electronic expansion valve shown in FIG. 5 is in the stop position of the fully closed state, that is, the needle tip adjustment portion 21a of the valve needle 21 is at the lowest end of its stroke, and the valve port 113a is in the fully closed state or at the set minimum opening at this time state. The coil 40 drives the magnetic rotor to move downwards. When the needle tip adjustment portion 21a is in the fully closed state or at the lowest position of its stroke, a stop mechanism needs to be provided to limit and stop the downward movement of the magnetic rotor assembly. In the embodiment, a fixed stop portion is provided on the upper end of the nut 1201, and a corresponding movable stop portion 20a is provided on the magnetic rotor assembly 27. When the electronic expansion valve is in the fully closed state, the movable stop part 20a will abut the corresponding mating surface of the fixed stop part, thereby realizing the limit stop of the magnetic rotor assembly, the valve shaft part, and the valve needle.
图6是本实施方式电子膨胀阀开启状态的剖视图,图中所示的开度位置约处于80%的开度。此时阀针21的针尖调节部21a处于远离阀口113a的位置,可动止动部20a也处于脱离固定止动部的位置状态。6 is a cross-sectional view of the electronic expansion valve of this embodiment in an open state, and the opening position shown in the figure is about 80% of the opening. At this time, the needle tip adjustment portion 21a of the valve needle 21 is in a position away from the valve port 113a, and the movable stopper 20a is also in a position away from the fixed stopper.
图7是本实施方式的螺母组件的结构示意图,螺母组件120包括连接片1202和螺母1201,作为一种具体的实施方式,螺母1201可以采用非金属材料如树脂材料注塑成型,具体而言,可以将连接片1202作为嵌件放入模具腔体中,通过注塑成型机采用树脂注塑的方式,使树脂螺母1201成型,且连接片1202有一部分没有被螺母所包覆。螺母的材料可以采用PPS改性树脂,或者采用PEEK改性树脂,或者采用PTFE改性树脂等。螺母组件120与阀座11固定连接。具体是通过将连接片1202未被螺母包覆的部分与阀座11通过焊接或者铆压的方式固定,而螺母1201则可以通过压配 的方式插装入阀座11的上端开口。FIG. 7 is a schematic structural diagram of the nut assembly of this embodiment. The nut assembly 120 includes a connecting piece 1202 and a nut 1201. As a specific embodiment, the nut 1201 can be injection molded from a non-metallic material such as a resin material. The connecting piece 1202 is placed as an insert into the mold cavity, and the resin nut 1201 is molded by a resin injection method by an injection molding machine, and a part of the connecting piece 1202 is not covered by the nut. The material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin. The nut assembly 120 is fixedly connected to the valve seat 11. Specifically, the part of the connecting piece 1202 that is not covered by the nut is fixed to the valve seat 11 by welding or riveting, and the nut 1201 can be inserted into the upper opening of the valve seat 11 by press-fitting.
螺母1201的外圆周设置有至少一条凸筋1201a,且至少一条凸筋1201a延伸到螺母的端面并凸出于螺母的上端面1201d,定义螺母1201的凸出于其上端面的部分为止动凸起部1201c,该止动凸起部1201c即构成电子膨胀阀的固定止动部。如图9所示,在本实施方式中,螺母1201的外缘部设置有两条凸筋,其中一条凸筋1201a凸出于螺母的上端面,则凸出于螺母上端面的凸筋形成止动凸起部1201c的至少一部分,另一条凸筋1201b的上端部则与上端面1201d平齐。止动凸起部1201c即构成电子膨胀阀的固定止动部,定义止动凸起部1201c能够接受可动止动部20a碰撞的受力面宽度为K,定义螺母相对上端的厚度为t,则满足:K>t。The outer circumference of the nut 1201 is provided with at least one rib 1201a, and at least one rib 1201a extends to the end surface of the nut and protrudes from the upper end surface 1201d of the nut, defining the stop protrusion of the part of the nut 1201 protruding from the upper end surface. A portion 1201c, the stop protrusion 1201c constitutes a fixed stop portion of the electronic expansion valve. As shown in Figure 9, in this embodiment, the outer edge of the nut 1201 is provided with two ribs, one of the ribs 1201a protrudes from the upper end surface of the nut, and the rib protrudes from the upper end surface of the nut to form a stop At least a part of the movable protrusion 1201c, and the upper end of the other rib 1201b is flush with the upper end surface 1201d. The stop protrusion 1201c constitutes the fixed stop part of the electronic expansion valve. The width of the force receiving surface of the stop protrusion 1201c that can receive the collision of the movable stop part 20a is defined as K, and the thickness of the nut relative to the upper end is defined as t, Then it is satisfied: K>t.
螺母1201在其外缘部设置至少一条凸筋1201a,且有一条凸筋1201a延伸并凸出于螺母的端面,形成止动凸起部1201c的一部分。将止动凸起部1201c设置在凸筋1201a靠近树脂螺母的端部,且止动凸起部1201c相对螺母本体在径向方向的凸出量(K-t)与凸筋相对螺母本体在径向方向的凸出量(K-t)设置为相同,则可以简化模压模具的结构,方便上下脱模。如图7所示,止动凸起部1201c包括沿螺母端面向上凸起的部分和凸筋1201a突出于螺母端面的部分,前者沿周向的长度大于后者沿周向的长度,后者沿周向的长度为凸筋1201a的宽度。同时,凸筋与止动凸起部一体注塑成型,也增强了止动凸起部的强度,提高了电子膨胀阀止动机构的工作寿命。特别是,由于凸筋的设置,使得止动凸起部的强度与螺母本体(靠近上端部部分)的材料厚度的关联性大大降低,即,即使采用较薄的螺母本体厚度,也不会对止动机构的强度造成太大的影响,这样,就可以进一步降低树脂材料的用量成本。并且,通常而言,树脂螺母基体材料越多,厚度越大,则内部因注塑而产生气孔的概率也会提高,而本实施方式提供的螺母结构,在保证止动凸起部强度的前提下,相对可以采用更少的树脂用量,减少产生气孔的可能性以及可提高树脂螺母的尺寸精度和尺寸一致性。The nut 1201 is provided with at least one rib 1201a on its outer edge, and one rib 1201a extends and protrudes from the end surface of the nut to form a part of the stop protrusion 1201c. The stop protrusion 1201c is arranged at the end of the rib 1201a close to the resin nut, and the protrusion amount (Kt) of the stop protrusion 1201c relative to the nut body in the radial direction and the rib relative to the nut body in the radial direction If the projection amount (Kt) of the two is set to be the same, the structure of the molding die can be simplified, and the upper and lower demolding can be facilitated. As shown in Figure 7, the stop protrusion 1201c includes a portion protruding upward along the end of the nut and a portion of the rib 1201a protruding from the end of the nut. The length in the circumferential direction is the width of the rib 1201a. At the same time, the convex ribs and the stop protrusion are integrally injection-molded, which also enhances the strength of the stop protrusion and improves the working life of the stop mechanism of the electronic expansion valve. In particular, due to the arrangement of the ribs, the correlation between the strength of the stop protrusion and the material thickness of the nut body (near the upper end portion) is greatly reduced, that is, even if a thinner nut body thickness is used, it will not The strength of the stop mechanism has too much influence, so that the consumption cost of the resin material can be further reduced. Moreover, generally speaking, the more the resin nut base material and the greater the thickness, the probability of pores in the interior due to injection molding will increase. The nut structure provided by this embodiment can ensure the strength of the stop protrusion. , Relatively less amount of resin can be used, reducing the possibility of pores and improving the dimensional accuracy and dimensional consistency of the resin nut.
需要说明的是,本实施方式中,主要针对螺母的结构作了详细的描述,与之相匹配的磁转子组件结构只需满足磁转子组件在朝向螺母一侧设置一 个突出部作为可动止动部能够与螺母设置的固定止动部相抵接实现止动即可,至于该可动止动部具体采用哪种结构,并不会对本实施方式的实现产生影响,本领域技术人员应当理解,所有满足该结构的磁转子组件皆可以运用至本实施方式中。至于如阀座、阀针、阀轴部等部件也均可采用任何可能实现的结构,以产生更多的电子膨胀阀实施方式。It should be noted that in this embodiment, the structure of the nut is mainly described in detail, and the structure of the magnetic rotor assembly that matches it only needs to satisfy that the magnetic rotor assembly is provided with a protrusion on the side facing the nut as a movable stop. It is sufficient that the fixed stop portion provided by the nut can abut against the fixed stop portion to realize the stop. As for the specific structure of the movable stop portion, it will not affect the implementation of this embodiment. Those skilled in the art should understand that all Any magnetic rotor assembly that satisfies this structure can be applied to this embodiment. As for components such as valve seat, valve needle, valve shaft, etc., any possible structure can also be adopted to produce more electronic expansion valve implementations.
第三实施方式The third embodiment
下面结合图10-图14说明本申请的第三种实施方式。The third embodiment of the present application will be described below with reference to FIGS. 10-14.
为了便于说明,对于本实施方式与第一实施方式中结构和功能基本相同的部件采用同一附图标记,并只作简要说明,本领域技术人员可以参考第一实施方式中相关的描述进行理解,本实施方式重点针对与第一实施方式不同之处进行详细说明。For ease of description, the same reference numerals are used for the components that are basically the same in structure and function in this embodiment and the first embodiment, and only a brief description is given. Those skilled in the art can refer to the relevant description in the first embodiment for understanding. This embodiment will focus on the details of the differences from the first embodiment.
请参照图10-图14,其中,图10为第三实施方式的电子膨胀阀处于关阀状态剖面示意图,图11为第三实施方式的电子膨胀阀处于开阀状态剖面示意图,图12为第三实施方式的螺母组件结构示意图,图13为第三实施方式的阀轴部与止动件配合结构示意图,图14为第三实施方式的磁转子组件与阀轴部、阀针及止动件的配合结构示意图。Please refer to Figures 10-14, where Figure 10 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in the closed state, Figure 11 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in the open state, and Figure 12 is a schematic cross-sectional view of the electronic expansion valve of the third embodiment in an open state. The structure diagram of the nut assembly of the third embodiment, FIG. 13 is a schematic diagram of the matching structure of the valve shaft portion and the stopper of the third embodiment, and FIG. 14 is the magnetic rotor assembly and the valve shaft portion, the valve needle and the stopper of the third embodiment Schematic diagram of the matching structure.
电子膨胀阀包括阀体部件和线圈部件40,其中,阀体部件包括阀座11、连接件50、外壳30,阀座11、连接件50、外壳30的结构及配合方式可参照第一实施方式的描述。The electronic expansion valve includes a valve body part and a coil part 40. The valve body part includes a valve seat 11, a connector 50, and a housing 30. For the structure and cooperation of the valve seat 11, the connector 50, and the housing 30, please refer to the first embodiment. description of.
电子膨胀阀包括螺母组件12,螺母组件12与阀座11固定连接。具体而言,螺母组件12包括螺母121以及连接片122,螺母121与连接片122固定连接。作为一种具体的实施方式,螺母121可以采用非金属材料如树脂材料注塑成型,具体而言,可以将连接片122作为嵌件放入模具腔体中,通过注塑成型机采用树脂注塑的方式,使树脂螺母121成型,且连接片122有一部分没有被螺母所包覆。螺母的材料可以采用PPS改性树脂,或者采用PEEK改性树脂,或者采用PTFE改性树脂等。螺母组件12与阀座11固定连接。具体是通过将连接片122未被螺母包覆的部分与阀座11通过焊接或者铆压的方式固定,而螺母121则可以通过压配的方式插装入阀座11的上端开口。螺母121具有沿其轴向贯通的通孔,并在该通孔的内侧壁设 置内螺纹部12b,用于与阀轴部22的外缘部所设置的外螺纹部22c形成螺旋进给机构。阀轴部22与磁转子组件27固定连接,因此阀轴部22能同步随磁转子的转动而旋转。磁转子组件27能够感应电磁线圈的电磁力而转动,包括圆周方向带有磁极的磁转子271以及与磁转子271固定连接或一体设置的连接板272,连接板272与阀轴部22固定连接。一般可以采用过盈压配连接或者铆压连接,或者将连接板272与阀轴部22焊接连接。螺母121的顶部外缘设置有固定止动部12d,固定止动部12d至少部分凸出于螺母121的上端面,或者说,固定止动部12d至少部分轴向方向上凸出于螺母的环状基体,本实施方式附图所示的固定止动部12d在径向方向上也凸出于环状基体,当然也可以设置为不凸出。The electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11. Specifically, the nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122. As a specific embodiment, the nut 121 may be injection molded from a non-metallic material such as a resin material. Specifically, the connecting piece 122 may be used as an insert into the mold cavity, and the resin injection molding method is adopted by an injection molding machine. The resin nut 121 is molded, and a part of the connecting piece 122 is not covered by the nut. The material of the nut can be PPS modified resin, or PEEK modified resin, or PTFE modified resin. The nut assembly 12 is fixedly connected to the valve seat 11. Specifically, the portion of the connecting piece 122 that is not covered by the nut is fixed to the valve seat 11 by welding or riveting, and the nut 121 can be inserted into the upper opening of the valve seat 11 by press-fitting. The nut 121 has a through hole penetrating in its axial direction, and a female threaded portion 12b is provided on the inner side wall of the through hole to form a screw feed mechanism with the male threaded portion 22c provided on the outer edge of the valve shaft portion 22. The valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27, so the valve shaft portion 22 can rotate synchronously with the rotation of the magnetic rotor. The magnetic rotor assembly 27 can be rotated by induction of the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected or integrally provided with the magnetic rotor 271. The connecting plate 272 is fixedly connected to the valve shaft portion 22. Generally, interference press-fitting connection or riveting connection may be adopted, or the connecting plate 272 and the valve shaft portion 22 may be welded and connected. The top outer edge of the nut 121 is provided with a fixed stop 12d, the fixed stop 12d at least partially protrudes from the upper end surface of the nut 121, or in other words, the fixed stop 12d at least partially protrudes from the ring of the nut in the axial direction. The fixed stop portion 12d shown in the drawings of the present embodiment also protrudes from the annular base in the radial direction, and of course it can also be set so as not to protrude.
如图14所示,磁转子组件27通过连接板272与阀轴部22固定连接,磁转子组件带动阀轴部22旋转,阀轴部22再带动阀针21旋转,阀针21可相对于阀轴部22在限定的弹性位移范围内沿轴方向相对移动,也可以相对发生旋转运动。阀轴部22与阀针21的配合方式可以参照第一实施方式的相关描述,在此不再赘述。As shown in Figure 14, the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272. The magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate. The valve needle 21 can be relative to the valve. The shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively. The mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
阀轴部22是一个大致呈中空筒状的部件,包括大径部221和小径部222。对于阀轴部22与衬套25、螺母12、阀针21的装配关系可参照第一实施方式的描述。The valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222. For the assembly relationship of the valve shaft portion 22 with the bushing 25, the nut 12, and the valve needle 21, reference may be made to the description of the first embodiment.
电子膨胀阀的基本原理是,线圈40接受驱动脉冲信号产生周期性变化的磁场,磁转子27励磁发生转动,由于阀轴部22与连接板272固定连接,因此阀轴部22与磁转子27同步转动,并通过阀轴部与螺母之间的螺旋进给机构,使磁转子27在旋转运动的同时还能够在轴向发生移动,从而带动阀针21作轴向上的移动,使阀针21的针尖调节部21a接近或远离阀口113a,从而实现电子膨胀阀流量的线性开关调节功能。图10所示的电子膨胀阀处于全关状态的止动位置,即阀针21的针尖调节部21a处于其行程的最下端,阀口113a此时处于全关状态或者处于设定的最小开度状态。线圈40驱动磁转子向下移动,当针尖调节部21a处于全关状态或处于其行程最下端位置时,需要设置止动机构对磁转子组件向下运动的行程进行限位止动。The basic principle of the electronic expansion valve is that the coil 40 receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft 22 is fixedly connected to the connecting plate 272, the valve shaft 22 is synchronized with the magnetic rotor 27 Rotation, and through the screw feed mechanism between the valve shaft and the nut, the magnetic rotor 27 can also move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the valve needle 21 The needle tip adjustment portion 21a is close to or away from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve. The electronic expansion valve shown in FIG. 10 is in the stop position of the fully closed state, that is, the needle tip adjustment portion 21a of the valve needle 21 is at the lowest end of its stroke, and the valve port 113a is in the fully closed state or at the set minimum opening at this time state. The coil 40 drives the magnetic rotor to move downwards. When the needle tip adjusting portion 21a is in the fully closed state or at the lowermost position of its stroke, a stop mechanism needs to be provided to limit the downward movement of the magnetic rotor assembly.
在本实施方式中,还包括止动件33,止动件33与阀轴部22直接或间接固定连接。此处所述的间接连接,是指止动件33通过其它零件与阀轴部22固定连接。止动件33采用金属板材冲压折弯而成,其主体呈环状,并至少有一部分材料朝轴向进行折弯,形成可动止动部33a。具体而言,可以将一块完整的环状金属板材在任一位置切割,然后将其中一个端部朝向轴向方向进行弯折,以形成可动止动部33a。当然,作为可替换的方式,也可以在成型环状止动件后不进行折弯,而是额外再通过焊接等方式将可动止动部与止动件进行固定,使可动止动部沿着止动件的轴向方向凸出,也同样能够实现。In this embodiment, a stopper 33 is further included, and the stopper 33 is directly or indirectly fixedly connected to the valve shaft portion 22. The indirect connection mentioned here means that the stopper 33 is fixedly connected to the valve shaft portion 22 through other parts. The stopper 33 is formed by punching and bending a metal plate, and its main body is ring-shaped, and at least a part of the material is bent in the axial direction to form a movable stop portion 33a. Specifically, a complete ring-shaped metal plate can be cut at any position, and then one of the ends can be bent toward the axial direction to form the movable stop 33a. Of course, as an alternative method, the ring-shaped stopper can be formed without bending, but the movable stopper and the stopper can be fixed by welding, etc., so that the movable stopper Protruding along the axial direction of the stopper can also be achieved.
为了方便定位,在本实施方式中,阀轴部22在大径部221的外缘设置有环状的凸环部223,这样,连接板272就可以依靠凸环部223的上表面进行定位,而止动件33的至少部分则可以依靠环状凸环部223的下表面进行定位,这样就可以方便地在阀轴部22上对止动件33的安装位置进行精确定位。当然,凸环部223并非必须设置,实际上也可以采用工装定位的方式对止动件33与阀轴部22的相对位置进行精确限位。阀轴部22与止动件33可以采用焊接的方式固定连接,也可以采用铆压等其他方式固定连接。止动件33与阀轴部22固定连接,阀轴部22与磁转子组件27固定连接,因此,止动件33会跟随磁转子组件27同步旋转。当电子膨胀阀处于全关状态时,或者电子膨胀阀的阀针21的针尖调节部21a处于电子膨胀阀设定的最小开度时,止动件33向下弯折的可动止动部33a碰撞螺母组件12上端设置的固定止动部12d,从而实现对磁转子组件的止动限位,如图10所示。当磁转子组件向相反方向旋转时,止动件33也随之向上发生位移,此时可动止动部33a向上移动,脱离固定止动部12d,如图11所示。图11是本实施方式电子膨胀阀开启状态的剖视图,图中所示的开度位置约处于80%的开度。此时阀针21的针尖调节部21a处于远离阀口113a的位置,可动止动部33a也处于脱离固定止动部12d的位置状态。In order to facilitate positioning, in this embodiment, the valve shaft portion 22 is provided with an annular convex ring portion 223 on the outer edge of the large diameter portion 221, so that the connecting plate 272 can be positioned by relying on the upper surface of the convex ring portion 223. At least part of the stopper 33 can be positioned on the lower surface of the annular convex ring portion 223, so that the installation position of the stopper 33 can be conveniently and accurately positioned on the valve shaft portion 22. Of course, the convex ring portion 223 does not have to be provided. In fact, the relative position of the stopper 33 and the valve shaft portion 22 can be accurately restricted by means of tool positioning. The valve shaft portion 22 and the stopper 33 may be fixedly connected by welding, or may be fixedly connected by other methods such as riveting. The stopper 33 is fixedly connected to the valve shaft portion 22, and the valve shaft portion 22 is fixedly connected to the magnetic rotor assembly 27. Therefore, the stopper 33 will rotate synchronously with the magnetic rotor assembly 27. When the electronic expansion valve is in a fully closed state, or the needle tip adjustment portion 21a of the valve needle 21 of the electronic expansion valve is at the minimum opening degree set by the electronic expansion valve, the movable stop portion 33a of the stopper 33 bends downward It collides with the fixed stop 12d provided at the upper end of the nut assembly 12, thereby realizing the stop and limit of the magnetic rotor assembly, as shown in FIG. 10. When the magnetic rotor assembly rotates in the opposite direction, the stopper 33 also shifts upwards accordingly. At this time, the movable stopper 33a moves upward and separates from the fixed stopper 12d, as shown in FIG. 11. Fig. 11 is a cross-sectional view of the electronic expansion valve of this embodiment in an open state, and the opening position shown in the figure is about 80% of the opening. At this time, the needle tip adjusting portion 21a of the valve needle 21 is in a position away from the valve port 113a, and the movable stopper 33a is also in a position away from the fixed stopper 12d.
如图14所示,磁转子组件27通过连接板272与阀轴部22固定连接,磁转子组件带动阀轴部22旋转,阀轴部22再带动阀针21旋转,阀针21可相对于阀轴部22在限定的弹性位移范围内沿轴方向相对移动,也可以相 对发生旋转运动。阀轴部22与阀针21的配合方式可以参照第一实施方式的相关描述,在此不再赘述。As shown in Figure 14, the magnetic rotor assembly 27 is fixedly connected to the valve shaft portion 22 through the connecting plate 272. The magnetic rotor assembly drives the valve shaft portion 22 to rotate, and the valve shaft portion 22 drives the valve needle 21 to rotate. The valve needle 21 can be relative to the valve. The shaft portion 22 relatively moves in the axial direction within a limited elastic displacement range, and can also rotate relatively. The mating manner of the valve shaft portion 22 and the valve needle 21 can refer to the related description of the first embodiment, which will not be repeated here.
本实施方式提供的电子膨胀阀,螺母材料采用PPS树脂或PEEK树脂或PTFE树脂注塑成型,树脂螺母的上端部一体注塑成型固定止动部,止动件可以采用金属板材冲压而成,零件的加工工艺相对较好,且金属材质的止动件具有更好的耐磨性,能够提高止动机构的使用寿命,生产成本也相对较低。In the electronic expansion valve provided by this embodiment, the nut material is made of PPS resin or PEEK resin or PTFE resin. The process is relatively good, and the stopper made of metal material has better wear resistance, can increase the service life of the stop mechanism, and the production cost is relatively low.
第四实施方式Fourth embodiment
下面结合图15-图16说明本申请的第四种实施方式。The fourth implementation manner of the present application will be described below with reference to FIGS. 15-16.
需要说明的是,本实施方式与第三实施方式的差异在于可动止动部的差异,因此本实施方式主要针对可动止动部的结构进行说明。对于其余零部件,可以参照第一实施方式和第三实施方式进行理解。It should be noted that the difference between the present embodiment and the third embodiment lies in the difference of the movable stopper, so the present embodiment mainly focuses on the structure of the movable stopper. For the remaining parts, you can refer to the first embodiment and the third embodiment for understanding.
请参照图15、图16,其中,图15是本申请第四种实施方式提供的连接板结构示意图,图16是本申请第四种实施方式提供的磁转子组件与阀轴部、阀针等部件配合结构的局部剖视图。以图16所示的方位为基准,图15所示的是仰视视角的连接板示意图。在本实施方式中,连接板272可以采用金属粉末模压烧结成型,大体具有中心通孔的板状结构,其中心通孔的内壁部2721用于与阀轴部22固定连接,一般可采用过盈压配连接,或者铆接连接,或者将连接板272与阀轴部22焊接连接。为了增加连接板272与阀轴部22的接触面积,可以适当增加内壁部2721的高度,这样,连接板272的纵截面大体呈L状。如第一实施方式所记载,连接板272与磁转子271可以采用注塑的方式固定连接,即,以连接板272作为嵌件放置模具内腔,然后将磁性材料注入,形成磁转子271,这样,连接板272的板状外缘部2723就被磁性材料所包覆。连接板272的朝向阀口方向的一侧,设置有可动止动部2722,即可动止动部2722凸出于连接板一侧的表面,具体而言,可动止动部2722可以与连接板的基体采用金属粉末一体模压烧结成型,这种加工方式,能够有效提高可动止动部2722的强度,并且加工简便,能够与连接板一体制成,不需要再额外添置用于与螺母的固定止动部配合的可动止动部零件。当然,作为可替代的制造方法,也可以采 用金属粉末通过模具注塑成坯料后再绕结成型。Please refer to Figures 15 and 16, where Figure 15 is a schematic structural diagram of a connecting plate provided by a fourth embodiment of the present application, and Figure 16 is a magnetic rotor assembly, valve shaft portion, valve needle, etc. provided by the fourth embodiment of the present application Partial cross-sectional view of the component matching structure. Taking the orientation shown in FIG. 16 as a reference, FIG. 15 shows a schematic diagram of the connecting plate from a bottom view. In this embodiment, the connecting plate 272 can be molded and sintered by metal powder, and generally has a plate-like structure with a central through hole. The inner wall portion 2721 of the central through hole is used for fixed connection with the valve shaft portion 22. Generally, interference Press-fit connection, or riveting connection, or welding connection between the connecting plate 272 and the valve shaft portion 22. In order to increase the contact area between the connecting plate 272 and the valve shaft portion 22, the height of the inner wall portion 2721 can be appropriately increased, so that the longitudinal section of the connecting plate 272 is generally L-shaped. As described in the first embodiment, the connecting plate 272 and the magnetic rotor 271 can be fixedly connected by injection molding, that is, the connecting plate 272 is used as an insert to place the inner cavity of the mold, and then the magnetic material is injected to form the magnetic rotor 271. In this way, The plate-shaped outer edge portion 2723 of the connecting plate 272 is covered with a magnetic material. The side of the connecting plate 272 facing the valve port direction is provided with a movable stop portion 2722, that is, the movable stop portion 2722 protrudes from the surface on the side of the connecting plate. Specifically, the movable stop portion 2722 can be connected with The base body of the connecting plate is formed by integral molding and sintering of metal powder. This processing method can effectively improve the strength of the movable stop 2722, and is easy to process. It can be integrated with the connecting plate, and no additional need to be added for connecting with the nut The fixed stop is matched with the movable stop part. Of course, as an alternative manufacturing method, metal powder can also be used to inject a blank through a mold and then be wound into a shape.
磁转子271励磁旋转时,连接板272、阀轴部22会同步旋转,阀轴部22再带动阀针21以及设置于阀轴部内部的其他构成零件旋转。阀针21套装于阀轴部22的内孔,并且阀针21与阀轴部22之间为弹性连接。阀针21相对于阀轴部22可在限定的弹性位移范围内轴方向相对移动,也可以相对发生旋转运动。When the magnetic rotor 271 is excited to rotate, the connecting plate 272 and the valve shaft portion 22 will rotate synchronously, and the valve shaft portion 22 will then drive the valve needle 21 and other components arranged inside the valve shaft portion to rotate. The valve needle 21 is sleeved in the inner hole of the valve shaft portion 22, and the valve needle 21 and the valve shaft portion 22 are elastically connected. The valve needle 21 can move relative to the valve shaft portion 22 in the axial direction within a limited elastic displacement range, and can also rotate relatively.
当电子膨胀阀处于全关状态时,或者电子膨胀阀的阀针的针尖调节部处于电子膨胀阀设定的最小开度时,需对磁转子组件向下转动的行程进行止动限位,此时,连接板272向下凸出的可动止动部2722与螺母上端设置的固定止动部12d相抵接,从而实现止动限位的作用。而当磁转子组件向开阀方向转动时,可动止动部2722会随着转子部件一同旋转并向上发生位移,脱离固定止动部12d。When the electronic expansion valve is in the fully closed state, or the needle tip adjustment part of the electronic expansion valve is at the minimum opening set by the electronic expansion valve, the downward rotation stroke of the magnetic rotor assembly needs to be stopped and limited. At this time, the movable stop portion 2722 protruding downward of the connecting plate 272 abuts against the fixed stop portion 12d provided at the upper end of the nut, so as to achieve the stop and limit function. When the magnetic rotor assembly rotates in the valve opening direction, the movable stop portion 2722 rotates along with the rotor component and displaces upward, leaving the fixed stop portion 12d.
第五实施方式Fifth embodiment
下面结合图17-图26说明本申请的第五实施方式。The fifth embodiment of the present application will be described below with reference to FIGS. 17-26.
本实施方式是在第一实施方式的基础上所作的进一步改进。对于本实施方式与第一实施方式中结构和功能基本相同的部件采用同一附图标记,并只作简要说明,本领域技术人员可以参考第一实施方式中相关的描述进行理解。This embodiment is a further improvement made on the basis of the first embodiment. The components in this embodiment and the first embodiment that are basically the same in structure and function use the same reference numerals, and only a brief description is given. Those skilled in the art can refer to the relevant description in the first embodiment for understanding.
图17是第五实施方式电子膨胀阀全关状态处于止动位置的示意图,图18是图17中I部放大图,图19是图17中II部放大图,图20是第五实施方式电子膨胀阀处于弹簧力卸载点时的剖视图,图21是图20中III部放大图,图22是图20中IV部放大图,图23是第五实施方式电子膨胀阀处于开启临界点时的剖视图,图24是图23中V部放大图,图25是图23中VI部放大图,图26是第五实施方式电子膨胀阀全开状态的剖视图。Fig. 17 is a schematic diagram of the electronic expansion valve of the fifth embodiment in a fully closed state in the stop position, Fig. 18 is an enlarged view of part I in Fig. 17, Fig. 19 is an enlarged view of part II in Fig. 17, and Fig. 20 is an electronic expansion valve of the fifth embodiment The cross-sectional view of the expansion valve when the spring force is unloaded. Figure 21 is an enlarged view of part III in Figure 20, Figure 22 is an enlarged view of part IV in Figure 20, and Figure 23 is a cross-sectional view of the electronic expansion valve of the fifth embodiment at the critical point of opening 24 is an enlarged view of the V portion in FIG. 23, FIG. 25 is an enlarged view of the VI portion in FIG. 23, and FIG. 26 is a cross-sectional view of the electronic expansion valve of the fifth embodiment in a fully opened state.
电子膨胀阀包括阀体部件和线圈部件40,其中,阀体部件包括阀座11、连接件50、外壳30,阀座11、连接件50、外壳30、螺母12的结构及配合方式可参照第一实施方式的描述。阀座11包括阀口部113、第一接口部111、第二接口部112,定义冷媒从第一接口部111流入电子膨胀阀,经阀 口流出第二接口部112的方向为第一流动方向,定义冷媒从第二接口部112流入电子膨胀阀,经阀口流出第一接口部111的方向为第二流动方向。本实施方式以第一流动方向为例进行说明。The electronic expansion valve includes a valve body component and a coil component 40, wherein the valve body component includes a valve seat 11, a connecting piece 50, a housing 30, and the structure and cooperation of the valve seat 11, the connecting piece 50, the housing 30, and the nut 12 can be referred to the section Description of an embodiment. The valve seat 11 includes a valve port portion 113, a first port portion 111, and a second port portion 112, which define that the refrigerant flows from the first port portion 111 into the electronic expansion valve and flows out of the second port portion 112 through the valve port as the first flow direction , It is defined that the direction in which the refrigerant flows from the second interface 112 into the electronic expansion valve and flows out of the first interface 111 through the valve port is the second flow direction. In this embodiment, the first flow direction is taken as an example for description.
电子膨胀阀包括螺母组件12,螺母组件12与阀座11固定连接。螺母组件12包括螺母121以及连接片122,螺母121与连接片122固定连接。螺母121具有沿其轴向贯通的通孔,并在该通孔的内侧壁设置内螺纹部12b,与阀轴部22的外缘部所设置的外螺纹部22c形成螺旋进给机构。螺母内侧壁还设置有第一导向部12a,第一导向部12a设置在内螺纹部12b的下方,能够对阀针21提供圆周方向的导向定心作用,阀针21包括阀针导向部21b,即,第一导向部12a与阀针导向部21b为小间隙配合,阀针21在阀轴部22的带动下能够沿着螺母的第一导向部12a进行旋转或者发生上下位移。此处所述的第一导向部12是指设置于螺母内侧壁的一个部位,阀针导向部21b是指设置于阀针外缘部的一个部位。螺母的内侧壁的相对上部设置有第二导向部12c,能够对阀轴部22提供圆周方向的导向定心作用。阀轴部22的外缘部设置有阀轴导向部22b,阀轴导向部22b与第二导向部12c为小间隙配合,阀轴部22能够在磁转子组件的带动下沿着第二导向部12c进行旋转或者发生上下位移。上文所述的第一导向部12a、第二导向部12c均为螺母通孔的内壁的一部分,螺母外缘部的形状以及连接片122在螺母外缘部的设置位置,并不影响第一导向部和第二导向部的设置。The electronic expansion valve includes a nut assembly 12 fixedly connected to the valve seat 11. The nut assembly 12 includes a nut 121 and a connecting piece 122, and the nut 121 is fixedly connected to the connecting piece 122. The nut 121 has a through hole penetrating in its axial direction, and an internal threaded portion 12b is provided on the inner side wall of the through hole, and the external threaded portion 22c provided on the outer edge of the valve shaft portion 22 forms a screw feed mechanism. The inner side wall of the nut is also provided with a first guide portion 12a, which is provided below the female threaded portion 12b, and can provide a circumferential direction and centering function for the valve needle 21. The valve needle 21 includes a valve needle guide portion 21b, That is, the first guide portion 12a and the valve needle guide portion 21b have a small clearance fit, and the valve needle 21 can rotate or move up and down along the first guide portion 12a of the nut under the drive of the valve shaft portion 22. The first guide portion 12 mentioned here refers to a portion provided on the inner side wall of the nut, and the valve needle guide portion 21b refers to a portion provided on the outer edge of the valve needle. A second guide portion 12c is provided on the opposite upper portion of the inner side wall of the nut, which can provide the valve shaft portion 22 with a guide and centering effect in the circumferential direction. The outer edge of the valve shaft portion 22 is provided with a valve shaft guide portion 22b. The valve shaft guide portion 22b and the second guide portion 12c are in a small clearance fit. The valve shaft portion 22 can be driven by the magnetic rotor assembly along the second guide portion 12c rotates or shifts up and down. The first guide portion 12a and the second guide portion 12c mentioned above are both part of the inner wall of the nut through hole. The shape of the outer edge of the nut and the position of the connecting piece 122 on the outer edge of the nut do not affect the first The setting of the guide part and the second guide part.
螺母121的顶部外缘设置有固定止动部12d,固定止动部12d至少部分凸出于螺母121的上端面,与磁转子组件上设置的可动止动部20a配合,以实现对磁转子组件实现止动。本实施方式的可动止动部20a和固定止动部12d与第一实施方式相同,当然,可动止动部完全可以采用第三实施方式或第四实施方式的结构,固定止动部完全可以采用第二实施方式的结构。当磁转子组件向下移动至行程最下端时,可动止动部20a能够与固定止动部12d相抵接,使得磁转子组件不能再继续转动,从而可以控制磁转子部件向下运动的行程。The top outer edge of the nut 121 is provided with a fixed stop portion 12d. The fixed stop portion 12d at least partially protrudes from the upper end surface of the nut 121 and cooperates with the movable stop portion 20a provided on the magnetic rotor assembly to realize the alignment of the magnetic rotor. The component achieves a stop. The movable stop part 20a and the fixed stop part 12d of this embodiment are the same as those in the first embodiment. Of course, the movable stop part can adopt the structure of the third embodiment or the fourth embodiment, and the fixed stop part is completely The structure of the second embodiment can be adopted. When the magnetic rotor assembly moves down to the lowest end of the stroke, the movable stop portion 20a can abut against the fixed stop portion 12d, so that the magnetic rotor assembly cannot continue to rotate, so that the downward movement stroke of the magnetic rotor assembly can be controlled.
磁转子组件27能够感应电磁线圈的电磁力而转动,包括圆周方向带有 磁极的磁转子271以及与磁转子271固定连接或一体设置的连接板272。阀轴部22是一个大致呈中空筒状的部件,包括大径部221和小径部222。阀轴部22与连接板272固定连接。大径部221的一部分外缘部就形成为转子固定部22a,用于与磁转子组件27的连接板272固定连接,大径部221的又一部分外缘部就形成为阀轴导向部22b,用于与螺母的第二导向部12c小间隙配合,从而实现导向。转子固定部22a位于阀轴导向部22b的相对上方,阀轴导向部22b大致位于磁转子271所围成的空间内。小径部222的外缘部设置外螺纹部22c,用于与螺母设置的内螺纹部12b形成螺旋进给机构。阀轴部22包括第一通孔部22e以及第二通孔部22d,其中,第一通孔部22e大致对应于大径部221的内孔部分,第二通孔部22d大致对应于小径部222的内孔部分,这样,第一通孔部22e的内径大于第二通孔部22d的内径,并在第一通孔部22e和第二通孔部22d之间形成阀轴台阶部22f。The magnetic rotor assembly 27 is capable of rotating by inducing the electromagnetic force of the electromagnetic coil, and includes a magnetic rotor 271 with magnetic poles in the circumferential direction and a connecting plate 272 fixedly connected to the magnetic rotor 271 or integrally provided. The valve shaft portion 22 is a generally hollow cylindrical member including a large diameter portion 221 and a small diameter portion 222. The valve shaft portion 22 is fixedly connected to the connecting plate 272. A part of the outer edge of the large-diameter portion 221 is formed as the rotor fixing portion 22a for fixed connection with the connecting plate 272 of the magnetic rotor assembly 27, and another part of the outer edge of the large-diameter portion 221 is formed as the valve shaft guide portion 22b. It is used for small clearance fit with the second guide portion 12c of the nut, so as to realize the guide. The rotor fixing portion 22 a is located relatively above the valve shaft guide portion 22 b, and the valve shaft guide portion 22 b is substantially located in the space enclosed by the magnetic rotor 271. The outer edge portion of the small diameter portion 222 is provided with an external thread portion 22c for forming a screw feed mechanism with the internal thread portion 12b provided on the nut. The valve shaft portion 22 includes a first through hole portion 22e and a second through hole portion 22d. The first through hole portion 22e roughly corresponds to the inner hole portion of the large diameter portion 221, and the second through hole portion 22d roughly corresponds to the small diameter portion. In this way, the inner diameter of the first through-hole portion 22e is larger than the inner diameter of the second through-hole portion 22d, and a valve shaft step portion 22f is formed between the first through-hole portion 22e and the second through-hole portion 22d.
衬套25与阀轴部22固定连接,衬套25大致呈中空的筒状,衬套25的至少部分外缘与第一通孔部22e的至少部分内缘相配合。阀轴部22的大径部221与衬套25就形成一个空间,压缩弹簧24位于该空间内,压缩弹簧24的上端部与衬套25的底端部相抵接,此处所述的抵接,可以是直接抵接,也可以是间接抵接,比如在弹簧与衬套之间设置一个垫片实现间接抵接。压缩弹簧24的另一端与垫圈部23相抵接。对于垫圈部23而言,其一端与压缩弹簧24相抵接,另一端则与阀针21相抵接。The bushing 25 is fixedly connected to the valve shaft portion 22, the bushing 25 is generally hollow cylindrical, and at least part of the outer edge of the bushing 25 is matched with at least part of the inner edge of the first through hole 22e. The large diameter portion 221 of the valve shaft portion 22 and the bushing 25 form a space. The compression spring 24 is located in this space. The upper end of the compression spring 24 abuts against the bottom end of the bushing 25. It can be a direct abutment or an indirect abutment. For example, a gasket is provided between the spring and the bush to achieve indirect abutment. The other end of the compression spring 24 is in contact with the washer portion 23. As for the washer portion 23, one end thereof abuts against the compression spring 24, and the other end abuts against the valve needle 21.
阀针21穿设于衬套25、阀轴部22以及螺母12所共同限定的中心通道中,压缩弹簧24套设在阀针21的部分外缘部的外围。阀针21整体呈杆状,且具有多段不同的外径,阀针21的最底端为针尖调节部21a,阀针21包括阀针导向部21b,用于与螺母的第一导向部12a小间隙配合,在磁转子转动过程中,螺母的第一导向部12a为阀针21提供圆周方向的导向定心作用。与第一实施方式类似,只需保证在阀针的行程内,阀针在外缘设置一段相对较为光滑的、用于与螺母的第一导向部12a形成导向作用的阀针导向部21b即可。阀针21包括垫片抵接部21e,用于与垫片23相抵接,使垫片23在与阀针抵接后,不会沿着阀针的中心轴线方向向下发生位移。 阀针21的阀针导向部的上方分别设置有第一轴状部21c和第二轴状部21d,其中,第一轴状部21c的外径大于第二轴状部21d的外径,且第一轴状部21c的外径小于阀针在阀针导向部的外径。这样,在第一轴状部21c和第二轴状部21d之间就形成了一个台阶,该台阶即可作为垫片抵接部21e的一个具体实施例,垫片23的下端面与垫片抵接部21e相抵接,本实施方式中,垫片23的数量为2个,则位于下侧的垫片抵接在垫片抵接部21e,垫片23的上部安装有压缩弹簧24,即压缩弹簧24的下端与垫片23相抵接,压缩弹簧24的上端与衬套25的底端相抵接。垫片23、压缩弹簧24都被容纳于阀轴部22的大径部与衬套25所限定的空间内。具体在装配时,阀针21由图4所示的下方向上插装于阀轴部22的中心通孔,使第一轴状部穿设于阀轴部小径部222的通孔内并可以相互运动;第二轴状部21d穿设于衬套25的中心通孔,且穿出于衬套25的上端面。第二轴状部21d的上端部套装固定有阀针套26,阀针套26的外径大于衬套25的内径,因此,阀针21受阀针套26的限制,在阀针21与阀针套26固定连接后,阀针21便不会从衬套25及阀轴部22的中心通孔中向下脱出。并且,阀针21与磁转子组件27之间形成浮动式连接,阀针21相对于阀轴部22向上运动时,能在轴向上进一步对压缩弹簧24进行压缩,在限定的范围内阀针21与阀轴部22能发生相对移动。阀针的第一轴状部21c与阀轴部22的第二通孔部22d为间隙配合,第二轴状部21d与衬套25的中心通孔也为间隙配合,因此阀针21相对于阀轴部22也可以沿圆周方向发生相对转动。The valve needle 21 penetrates through the central passage defined by the bushing 25, the valve shaft portion 22 and the nut 12, and the compression spring 24 is sleeved on the periphery of a part of the outer edge of the valve needle 21. The valve needle 21 is rod-shaped as a whole, and has multiple different outer diameters. The bottom end of the valve needle 21 is a needle tip adjustment portion 21a. The valve needle 21 includes a valve needle guide portion 21b, which is used to be smaller than the first guide portion 12a of the nut. With clearance fit, during the rotation of the magnetic rotor, the first guide portion 12a of the nut provides the valve needle 21 with a guide and centering effect in the circumferential direction. Similar to the first embodiment, it is only necessary to ensure that within the stroke of the valve needle, a relatively smooth valve needle guide portion 21b is provided on the outer edge of the valve needle to form a guiding function with the first guide portion 12a of the nut. The valve needle 21 includes a gasket abutting portion 21e for abutting against the gasket 23 so that the gasket 23 will not be displaced downward along the center axis of the valve needle after abutting against the valve needle. A first shaft-shaped portion 21c and a second shaft-shaped portion 21d are respectively provided above the valve needle guide portion of the valve needle 21, wherein the outer diameter of the first shaft-shaped portion 21c is larger than the outer diameter of the second shaft-shaped portion 21d, and The outer diameter of the first shaft-shaped portion 21c is smaller than the outer diameter of the valve needle in the valve needle guide portion. In this way, a step is formed between the first shaft-shaped portion 21c and the second shaft-shaped portion 21d, and the step can be used as a specific embodiment of the gasket abutting portion 21e. The abutting portion 21e abuts against each other. In this embodiment, the number of shim 23 is two, and the shim located on the lower side abuts on the shim abutting portion 21e, and a compression spring 24 is installed on the upper part of the shim 23, namely The lower end of the compression spring 24 abuts against the washer 23, and the upper end of the compression spring 24 abuts against the bottom end of the bush 25. The gasket 23 and the compression spring 24 are all accommodated in the space defined by the large diameter portion of the valve shaft portion 22 and the bush 25. Specifically during assembly, the valve needle 21 is inserted into the central through hole of the valve shaft portion 22 from the bottom up as shown in FIG. Movement; the second shaft-shaped portion 21d penetrates the central through hole of the bushing 25, and penetrates the upper end surface of the bushing 25. The upper end of the second shaft portion 21d is fitted with a valve needle sleeve 26. The outer diameter of the valve needle sleeve 26 is larger than the inner diameter of the bushing 25. Therefore, the valve needle 21 is restricted by the valve needle sleeve 26. After the needle sleeve 26 is fixedly connected, the valve needle 21 will not fall out of the central through hole of the bushing 25 and the valve shaft portion 22 downward. In addition, a floating connection is formed between the valve needle 21 and the magnetic rotor assembly 27. When the valve needle 21 moves upward relative to the valve shaft portion 22, the compression spring 24 can be further compressed in the axial direction, and the valve needle is within a limited range. 21 and the valve shaft portion 22 can move relative to each other. The first shaft portion 21c of the valve needle and the second through hole portion 22d of the valve shaft portion 22 are in clearance fit, and the second shaft portion 21d and the central through hole of the bush 25 are also in clearance fit, so the valve needle 21 is opposite to The valve shaft portion 22 may also be relatively rotated in the circumferential direction.
需要说明的是,与第一实施方式类似,阀针导向部、第一轴状部、第二轴状部均是以其在本技术方案中所起的作用而命名,不能机械地理解或者限制阀针只能由图4所示的三段轴状部组合而成。或者,阀针21可以采用分段组装的形式制成,比如采用相邻两段之间螺纹连接或实施焊接的方式。实际上,如上文所述,图示的结构仅仅是一种便于加工的实施例而已。It should be noted that, similar to the first embodiment, the valve needle guide portion, the first shaft-shaped portion, and the second shaft-shaped portion are all named after their roles in the technical solution, and cannot be mechanically understood or limited. The valve needle can only be composed of the three-section shaft-shaped part shown in FIG. 4. Alternatively, the valve needle 21 can be made in a form of segmented assembly, for example, a threaded connection or welding between two adjacent segments. In fact, as mentioned above, the structure shown in the figure is only an embodiment that facilitates processing.
在阀针套26的外周套装有回复弹簧28,回复弹簧28的下端抵接于衬套25或者阀轴部22的上端面,具体抵接位置可以根据衬套25和阀轴部22的相对位置关系以及回复弹簧28的直径而确定。如图4所示,可以将衬套25与阀轴部22的顶端设置为相平或者基本相平,此时回复弹簧可以 设置为与阀轴部22相抵接,也可以设置为与衬套25相抵接,或者同时与阀轴部22和衬套25相抵接。回复弹簧28的高度大于阀针套26与外壳30之间的距离,这样,回复弹簧28就不会从阀针套26的外周脱落。A return spring 28 is sleeved on the outer circumference of the valve needle sleeve 26. The lower end of the return spring 28 abuts against the upper end surface of the bushing 25 or the valve shaft portion 22. The specific contact position can be based on the relative position of the bushing 25 and the valve shaft portion 22. The relationship and the diameter of the return spring 28 are determined. As shown in Figure 4, the bushing 25 and the top end of the valve shaft portion 22 can be set to be flat or substantially flat. At this time, the return spring can be set to abut against the valve shaft portion 22, or it can be set to contact the bushing 25. Abut against or simultaneously abut against the valve shaft portion 22 and the bushing 25. The height of the return spring 28 is greater than the distance between the valve needle sleeve 26 and the housing 30, so that the return spring 28 will not fall off the outer periphery of the valve needle sleeve 26.
电子膨胀阀的线圈40接受驱动脉冲信号产生周期性变化的磁场,磁转子27励磁发生转动,由于阀轴部22与连接板272固定连接,因此阀轴部22与磁转子27同步转动,并通过阀轴部与螺母之间的螺旋进给机构,使磁转子27在旋转运动的同时还能够在轴向发生移动,从而带动阀针21作轴向上的移动,使阀针21的针尖调节部21a接近或远离阀口113a,从而实现电子膨胀阀流量的线性开关调节功能。图17所示的电子膨胀阀处于全关状态的止动位置,即阀针的针尖调节部21a处于其行程的最下端,且阀针与阀口部113相抵触,此时阀口113a处于全关状态。当磁转子组件27从图17所示状态朝开阀方向继续向上旋转,直到阀轴部的外螺纹部22c向上脱出螺母12的内螺纹部12b,此时,回复弹簧28的上端已与外壳30的顶壁相抵接,回复弹簧28处于被压缩状态。由于此时,阀轴部与螺母之间的螺旋进给机构已相互脱离,因此磁转子组件27不会继续向上移动。而当需要进行关阀动作时,磁转子组件27在旋转的同时会受到回复弹簧28向下的弹簧力,这样可以促使阀轴部22的外螺纹部22c与螺母的内螺纹部12b再次恢复螺纹啮合,从而确保重新组成螺旋进给机构。The coil 40 of the electronic expansion valve receives the driving pulse signal to generate a periodically changing magnetic field, and the magnetic rotor 27 is excited to rotate. Since the valve shaft portion 22 is fixedly connected to the connecting plate 272, the valve shaft portion 22 and the magnetic rotor 27 rotate synchronously and pass The screw feed mechanism between the valve shaft and the nut enables the magnetic rotor 27 to move in the axial direction while rotating, thereby driving the valve needle 21 to move in the axial direction, so that the needle tip adjustment part of the valve needle 21 21a is close to or far from the valve port 113a, so as to realize the linear switch adjustment function of the flow of the electronic expansion valve. The electronic expansion valve shown in Figure 17 is in the stop position of the fully closed state, that is, the needle tip adjusting portion 21a of the valve needle is at the lowest end of its stroke, and the valve needle and the valve port 113 conflict, and the valve port 113a is at full Close state. When the magnetic rotor assembly 27 continues to rotate upwards in the valve opening direction from the state shown in FIG. 17, until the external thread portion 22c of the valve shaft portion is upwardly out of the internal thread portion 12b of the nut 12, at this time, the upper end of the return spring 28 has been connected to the housing 30. The top wall abuts against each other, and the return spring 28 is in a compressed state. Since the screw feed mechanism between the valve shaft and the nut has been separated from each other at this time, the magnetic rotor assembly 27 will not continue to move upward. When the valve closing action is required, the magnetic rotor assembly 27 will receive the downward spring force of the return spring 28 while rotating, so that the external thread portion 22c of the valve shaft portion 22 and the internal thread portion 12b of the nut can be restored to the thread again. Engage to ensure that the screw feed mechanism is reorganized.
请参照图18、图19,图18是图17中I部放大图,图19是图17中II部放大图。图17是电子膨胀阀处于全关状态的止动位置,即可动止动部20a刚好撞击触碰固定止动部12d的位置,此时阀针21的针尖调节部21a处于其行程的最下端,且阀针与阀口部113抵接。如图19所示,此时阀针21受到来自于压缩弹簧24通过垫片23向图示下方传递的弹簧力,弹簧力再通过阀针21传递至阀口部113上的与阀针接触的部位。本实施方式以垫片的个数为2个进行说明,垫片23包括第一垫片231和第二垫片232,以图17图示为基准,第一垫片231位于第二垫片232的上方,且第一垫片231和第二垫片232相抵接。作为可替换的实施方式,垫片的数量可以是1个,也可以是2个以上。Please refer to FIGS. 18 and 19. FIG. 18 is an enlarged view of part I in FIG. 17, and FIG. 19 is an enlarged view of part II in FIG. 17. Figure 17 is the stop position of the electronic expansion valve in the fully closed state, that is, the position where the movable stop part 20a just hits the fixed stop part 12d, at this time the needle tip adjustment part 21a of the valve needle 21 is at the lowest end of its stroke , And the valve needle abuts against the valve port 113. As shown in Figure 19, at this time, the valve needle 21 receives the spring force from the compression spring 24 through the washer 23 to the bottom of the figure, and the spring force is then transmitted through the valve needle 21 to the valve needle on the valve port 113. Location. In this embodiment, the number of gaskets is two for description. The gasket 23 includes a first gasket 231 and a second gasket 232. The first gasket 231 is located on the second gasket 232 based on the illustration in FIG. , And the first gasket 231 and the second gasket 232 abut against each other. As an alternative embodiment, the number of spacers may be one or two or more.
压缩弹簧24的上端部抵靠在衬套25的下端部,压缩弹簧的下端部抵 靠在第一垫片231的上端面,第二垫片232的下端部则抵靠在阀针21的垫片抵接部21e,此时,第二垫片232的下端面距离阀轴部22的阀轴台阶部22f还有一定的距离k,也可以理解为,第二垫片232还能够朝向图示的下方发生距离为k的位移量。此时,压缩弹簧24的弹簧力通过垫片23和阀针21的传递,最终作用在阀口部的与阀针接触的密封部位。The upper end of the compression spring 24 abuts against the lower end of the bushing 25, the lower end of the compression spring abuts against the upper end surface of the first washer 231, and the lower end of the second washer 232 abuts against the pad of the valve needle 21 At this time, the lower end surface of the second gasket 232 is still a certain distance k from the valve shaft step portion 22f of the valve shaft portion 22. It can also be understood that the second gasket 232 can also face the figure The displacement of the distance k occurs below. At this time, the spring force of the compression spring 24 is transmitted through the gasket 23 and the valve needle 21, and finally acts on the sealing portion of the valve port that contacts the valve needle.
阀针21的上端部套装固定有阀针套26,阀针套26的下端部距离衬套25的上端部具有一定的距离h,且满足:h>k。另外,根据图19所示,本实施方式的阀针套26的外径小于衬套25的外径。本领域技术人员可以理解,作为可替代方式,阀针套26的外径也可以设置成大于衬套25的外径,在这种情况下,当阀轴部22在轴向上的高度大于衬套25的高度时,阀针套26在任何情况下都不会与衬套25相抵触,而是会在下移时与阀轴部22相抵触。此时的h即为阀针套26的下端部距离阀轴部22的上端部的距离。A valve needle sleeve 26 is sleeved and fixed on the upper end of the valve needle 21, and the lower end of the valve needle sleeve 26 has a certain distance h from the upper end of the bushing 25, and satisfies: h>k. In addition, as shown in FIG. 19, the outer diameter of the valve needle sleeve 26 of this embodiment is smaller than the outer diameter of the bushing 25. Those skilled in the art can understand that, as an alternative, the outer diameter of the valve needle sleeve 26 can also be set to be greater than the outer diameter of the bushing 25. In this case, when the height of the valve shaft portion 22 in the axial direction is greater than that of the bushing 25 When the height of the sleeve 25 is high, the valve needle sleeve 26 will not conflict with the bush 25 under any circumstances, but will conflict with the valve shaft portion 22 when it moves downward. At this time, h is the distance between the lower end of the valve needle sleeve 26 and the upper end of the valve shaft portion 22.
以图17所示状态的起点,磁转子组件27受定子线圈40的励磁驱动向上旋转,可动止动部20a开始旋转脱离固定止动部12d,在螺旋进给机构的作用下,磁转子组件27连同阀轴部22同步向上发生位移,当提升的高度刚好为k时,电子膨胀阀处于弹簧力卸载点。At the starting point of the state shown in FIG. 17, the magnetic rotor assembly 27 is driven by the excitation of the stator coil 40 to rotate upward, and the movable stop portion 20a starts to rotate away from the fixed stop portion 12d. Under the action of the screw feed mechanism, the magnetic rotor assembly 27 and the valve shaft 22 are displaced upwards synchronously. When the lifted height is just k, the electronic expansion valve is at the spring force unloading point.
请参照图20-图22,其中,图20是第五实施方式电子膨胀阀处于弹簧力卸载点时的剖视图;图21是图20中III部放大图;图22是图20中IV部放大图。Please refer to FIGS. 20-22, where FIG. 20 is a cross-sectional view of the electronic expansion valve of the fifth embodiment when the spring force is unloaded; FIG. 21 is an enlarged view of section III in FIG. 20; FIG. 22 is an enlarged view of section IV in FIG. 20 .
此时,第二垫片232的下端部与阀轴部的阀轴台阶部22f距离为0,即压缩弹簧24的弹簧力通过垫片23的传递,会从图17所示的作用于阀针21的垫片抵接部21e,转移到图20所示的作用于阀轴部22的阀轴台阶部22f,即,此时电子膨胀阀处于压缩弹簧24的弹簧力卸载点,阀针21不再受到压缩弹簧24所传递的弹簧力。如图21所示,此时阀针套26的下端部距离衬套25的上端部还具有一定的距离,该距离为h-k。当然,在阀针套26的外径设置成大于衬套25的外径的情况下,则阀针套26的下端部距离阀轴部22的上端部还具有一定的距离为h-k。At this time, the distance between the lower end of the second gasket 232 and the valve shaft step portion 22f of the valve shaft portion is 0, that is, the spring force of the compression spring 24 is transmitted through the gasket 23, and will act on the valve needle as shown in FIG. The gasket abutment portion 21e of 21 is transferred to the valve shaft step portion 22f acting on the valve shaft portion 22 as shown in FIG. Then it receives the spring force transmitted by the compression spring 24. As shown in Fig. 21, at this time, the lower end of the valve needle sleeve 26 is still at a certain distance from the upper end of the bushing 25, and the distance is h-k. Of course, when the outer diameter of the valve needle sleeve 26 is set to be greater than the outer diameter of the bushing 25, the lower end of the valve needle sleeve 26 and the upper end of the valve shaft portion 22 also have a certain distance h-k.
从图17所示的全关状态到图20所示的弹簧力卸载点状态,阀轴部22和磁转子组件27向上位移量为k,阀针21向上的位移量为0。From the fully closed state shown in FIG. 17 to the spring force unloading point state shown in FIG. 20, the upward displacement of the valve shaft portion 22 and the magnetic rotor assembly 27 is k, and the upward displacement of the valve needle 21 is zero.
以图20所示为基准,磁转子组件27受定子线圈40的励磁驱动继续向上旋转,受螺旋进给机攀爬的转换作用,磁转子组件27连同阀轴部22继续同步向上发生位移,当提升的高度为h-k时,电子膨胀阀处于开启临界点。As shown in Fig. 20, the magnetic rotor assembly 27 is driven by the excitation of the stator coil 40 to continue to rotate upward, and the magnetic rotor assembly 27 together with the valve shaft 22 continue to move upward synchronously due to the conversion effect of the spiral feeder climbing. When the lifting height is hk, the electronic expansion valve is at the critical point of opening.
请参照图23-25,其中,图23是第五实施方式电子膨胀阀处于开启临界点时的剖视图;图24是图23中V部放大图;图25是图23中VI部放大图。此时,阀针21处于与阀口部113刚好相接触的状态,或者可以理解为,只要阀针21继续向上发生位移,即可与阀口部113相脱离。此时第二垫片232的下端部与阀轴部22的阀轴台阶部22f相抵接,压缩弹簧24的弹簧力通过垫片23的传递,作用在阀轴台阶部22f。如图24所示,此时,阀针套26的下端部距离衬套25的上端部距离为0,即从图20到图23的状态,阀轴部22与转子同步向上发生位移为h-k。此时,阀针21已经不再受到压缩弹簧24所传递的弹簧力,弹簧力已经从阀针21上卸载,阀针21相对于阀轴部22旋转运动的摩擦力会明显减小。即,阀针与阀口部接触和脱离的瞬间,阀针21由于已经不再受到压缩弹簧24的弹簧力,所以可以减小阀针与阀口部之间相对转动的摩擦冲击力,从而可以减少两者接触部位的磨损,提高电子膨胀阀的使用寿命。Please refer to FIGS. 23-25, where FIG. 23 is a cross-sectional view of the electronic expansion valve in the fifth embodiment when it is at the critical point of opening; FIG. 24 is an enlarged view of the V portion in FIG. 23; FIG. 25 is an enlarged view of the VI portion in FIG. 23. At this time, the valve needle 21 is just in contact with the valve port 113, or it can be understood that as long as the valve needle 21 continues to be displaced upward, it can be separated from the valve port 113. At this time, the lower end of the second gasket 232 is in contact with the valve shaft step portion 22f of the valve shaft portion 22, and the spring force of the compression spring 24 is transmitted through the gasket 23 to act on the valve shaft step portion 22f. As shown in Fig. 24, at this time, the distance between the lower end of the valve needle sleeve 26 and the upper end of the bushing 25 is 0, that is, from the state of Fig. 20 to Fig. 23, the valve shaft 22 and the rotor are displaced upward in synchronization with h-k. At this time, the valve needle 21 is no longer subjected to the spring force transmitted by the compression spring 24, and the spring force has been unloaded from the valve needle 21, and the friction force of the valve needle 21 relative to the rotational movement of the valve shaft portion 22 will be significantly reduced. That is, at the moment when the valve needle contacts and separates from the valve port, since the valve needle 21 no longer receives the spring force of the compression spring 24, the frictional impact force of the relative rotation between the valve needle and the valve port can be reduced. Reduce the wear of the contact parts of the two and increase the service life of the electronic expansion valve.
从图17所示的全关状态到图23所示的开启临界点状态,阀轴部22和磁转子组件27向上位移量为h,阀针21向上的位移量为0。From the fully closed state shown in FIG. 17 to the opening critical point state shown in FIG. 23, the upward displacement of the valve shaft portion 22 and the magnetic rotor assembly 27 is h, and the upward displacement of the valve needle 21 is zero.
请参照图26,图26是第五实施方式电子膨胀阀全开状态的剖视图。此时,阀针21已远离阀口部113,从图23到图26的动作过程中,即电子膨胀阀从开启临界点到最大开度往复动作的过程中,阀针21跟随着阀轴部22同步进行轴方向的升降运动,阀针21始终不受到压缩弹簧24的弹簧力,这样可以降低阀针21与阀轴部22之间相对旋转的摩擦力,可以减少阀针导向部21b与螺母的第一导向部12a之间的磨损,从而可以提高电子膨胀阀的使用寿命。从图23所示的开启临界点到图26所示的全开状态,阀针21与阀轴部22在轴向的相对位置保持不变。Please refer to FIG. 26. FIG. 26 is a cross-sectional view of the electronic expansion valve of the fifth embodiment in a fully opened state. At this time, the valve needle 21 has moved away from the valve port 113. During the action from Figure 23 to Figure 26, that is, during the reciprocating action of the electronic expansion valve from the opening critical point to the maximum opening, the valve needle 21 follows the valve shaft. 22. Synchronize the lifting movement in the axial direction. The valve needle 21 is not always subjected to the spring force of the compression spring 24. This can reduce the relative rotation friction between the valve needle 21 and the valve shaft portion 22, and reduce the valve needle guide portion 21b and the nut. The wear between the first guide portions 12a can increase the service life of the electronic expansion valve. From the opening critical point shown in FIG. 23 to the fully opened state shown in FIG. 26, the relative position of the valve needle 21 and the valve shaft portion 22 in the axial direction remains unchanged.
电子膨胀阀从图20的弹簧力卸载点僮到图23所示的开启临界点状态,阀轴部22和磁转子组件27向上位移量为h-k,阀针21向上的位移量为0。 电子膨胀阀从图17所示的全关状态到图26所示的全开状态,阀轴部22和磁转子组件27向上的位移量为L,阀针21向上的位移量为L-h。The electronic expansion valve is from the unloading point of the spring force of FIG. 20 to the critical point of opening state shown in FIG. 23, the upward displacement of the valve shaft portion 22 and the magnetic rotor assembly 27 is h-k, and the upward displacement of the valve needle 21 is 0. From the fully closed state shown in FIG. 17 to the fully open state shown in FIG. 26, the upward displacement of the valve shaft 22 and the magnetic rotor assembly 27 is L, and the upward displacement of the valve needle 21 is L-h.
另外,在本实施方式中,第一垫片和第二垫片均呈板状,阀轴部的第二通孔部的底面(即阀轴台阶部)也呈平面状,因此图示中的h、k的标识也显示为两个平面之间的在轴向方向的距离,而实际上,垫片或第二通孔部的接触部位并不限定为两个平面的接触,而是可以作出各种变化,比如改为轴向上两个斜面的接触,或者其他不规则形状的接触,此时,只需将h、k理解为两个部件在轴向上的位移差即可。In addition, in this embodiment, both the first gasket and the second gasket are in the shape of a plate, and the bottom surface of the second through hole of the valve shaft portion (that is, the stepped portion of the valve shaft) is also flat. The marks of h and k are also shown as the distance in the axial direction between the two planes, but in fact, the contact part of the gasket or the second through hole is not limited to the contact of the two planes, but can be made Various changes, such as changing to the contact of two inclined surfaces in the axial direction, or contact of other irregular shapes, at this time, only need to understand h and k as the displacement difference of the two parts in the axial direction.
需要说明的是,第五实施方式是以第一流动方向为例进行说明,第一接口部的流体压力大于第二接口部的流体压力,因此电子膨胀阀的阀针在上述各状态下,始终受到流体介质向下的压差力。It should be noted that the fifth embodiment takes the first flow direction as an example. The fluid pressure of the first interface is greater than the fluid pressure of the second interface. Therefore, the valve needle of the electronic expansion valve is always Subject to the downward pressure differential force of the fluid medium.
图26中所示的转子部件的状态,阀针21不受压缩弹簧24产生的弹簧力的作用,当第一接口部的流体和第二接口部的流体没有压力差的情况下,阀针21相当于只受其本身重力的作用,即相当于阀针21与阀针套26固定连接后,阀针21在不受到压缩弹簧24产生的弹簧力作用的状态下,其相对于阀轴部22沿其轴向方向还具有一定的活动间隙,其间隙大小与图25所示的间隙相同,为h-k。In the state of the rotor part shown in FIG. 26, the valve needle 21 is not affected by the spring force generated by the compression spring 24. When there is no pressure difference between the fluid of the first interface part and the fluid of the second interface part, the valve needle 21 It is equivalent to being only affected by its own gravity, that is, after the valve needle 21 is fixedly connected to the valve needle sleeve 26, the valve needle 21 is relative to the valve shaft portion 22 without being subjected to the spring force generated by the compression spring 24. There is also a certain movable gap along its axial direction, the gap size is the same as the gap shown in Figure 25, which is hk.
本实施方式提供的电子膨胀阀,从开启到关闭状态,阀针与阀口部密封接触的瞬间;以及从关闭到开启状态,阀针与阀口部脱离的瞬间,压缩弹簧的弹簧力不施加于阀针,可以减少两者密封部位相对转动的摩擦冲击力,从而减少接触部位的磨损,提高电子膨胀阀的使用寿命。并且,电子膨胀从最小开度到最大开度的往复动作过程中,压缩弹簧的弹簧力始终不施加于阀针,降低了阀针与阀轴部之间的旋转摩擦力,从而可以减少阀针导向部与螺母之间的磨损,从而进一步提高电子膨胀阀的使用寿命。In the electronic expansion valve provided by this embodiment, the valve needle is in sealing contact with the valve port from the open to the closed state; and from the closed to the open state, the spring force of the compression spring is not applied when the valve pin separates from the valve port. The valve needle can reduce the friction and impact force of the relative rotation of the two sealing parts, thereby reducing the wear of the contact parts and improving the service life of the electronic expansion valve. In addition, during the reciprocating movement of the electronic expansion from the minimum opening to the maximum opening, the spring force of the compression spring is never applied to the valve needle, which reduces the rotational friction between the valve needle and the valve shaft, thereby reducing the valve needle The wear between the guide part and the nut further improves the service life of the electronic expansion valve.
第六实施方式Sixth embodiment
下面结合图27,说明本申请的第六实施方式。The sixth embodiment of the present application will be described below with reference to FIG. 27.
在以上五种实施方式中,电子膨胀阀的第一接口部连接有第一接管10b,第二接口部连接有第二接管10a,即电子膨胀阀以接管的形式与制冷系统进行连接。而实际上,上述实施方式的电子膨胀阀可以应用于多个领 域,电子膨胀阀与制冷系统之间并不局限于采用接管连接的方式。比如在应用于汽车空调等需要能快速维修的场合时,可以不用采用第一接管和第二接管的结构,而是将阀座直接与集成有多个通道的一体式阀体固定连接,比如采用法兰密封连接的方式。In the above five embodiments, the first interface of the electronic expansion valve is connected to the first connecting pipe 10b, and the second interface is connected to the second connecting pipe 10a, that is, the electronic expansion valve is connected to the refrigeration system in the form of a connecting pipe. In fact, the electronic expansion valve of the above-mentioned embodiment can be applied to many fields, and the connection between the electronic expansion valve and the refrigeration system is not limited to the way of connecting pipes. For example, when it is applied to car air conditioners and other occasions that require quick maintenance, it is not necessary to use the structure of the first connection pipe and the second connection pipe, but the valve seat is directly fixedly connected with the integrated valve body integrated with multiple channels, such as adopting The method of flange sealing connection.
请参照图27,图27是本发明第六实施方式电子膨胀阀的结构示意图。本实施方式是电子膨胀阀应用于汽车空调系统的一种实施例。阀座11与连接件51a通过焊接固定,然后作为一个整体与阀体80固定连接。其中,连接件51a可以适应性地设计为适合与阀体连接的形状。具体而言,连接件51a可以通过法兰密封连接的方式与阀体80固定连接(图中未示出),比如,在连接件的圆盘板状部位设置螺钉孔,然后通过螺钉连接的方式,使连接件与阀体固定连接。并且为了保证密封性能,在连接件与阀体之前设置第一密封件803。另外,阀座11与阀体80之间设置有第二密封件804,当装配完成后,连接件51以及阀座11与阀体80实现固定连接,并保持良好的密封性能。Please refer to FIG. 27. FIG. 27 is a schematic structural diagram of an electronic expansion valve according to a sixth embodiment of the present invention. This embodiment is an example in which the electronic expansion valve is applied to an automobile air-conditioning system. The valve seat 11 and the connecting piece 51a are fixed by welding, and then fixedly connected with the valve body 80 as a whole. Wherein, the connecting piece 51a can be adaptively designed into a shape suitable for connecting with the valve body. Specifically, the connecting piece 51a can be fixedly connected to the valve body 80 through a flange sealing connection (not shown in the figure), for example, a screw hole is provided in the disc-shaped part of the connecting piece, and then the connecting piece is connected by a screw. , Make the connecting piece and the valve body fixedly connect. And in order to ensure the sealing performance, a first sealing member 803 is provided before the connecting member and the valve body. In addition, a second sealing member 804 is provided between the valve seat 11 and the valve body 80. After the assembly is completed, the connecting member 51 and the valve seat 11 are fixedly connected to the valve body 80 and maintain good sealing performance.
阀体80可以采用金属切削加工而成,并形成第一接口端801和第二接口端802,第一接口端801和第二接口端802用于与空调系统的其他部件进行连接。当然,第一接口端801和第二接口端802的结构不限于图27所示,可以根据系统需要作出不同的布局。这样,在需要拆卸维修时,就可以方便地将电子膨胀阀的阀座和连接件从阀体上分离。The valve body 80 can be processed by metal cutting, and forms a first interface end 801 and a second interface end 802. The first interface end 801 and the second interface end 802 are used to connect with other components of the air conditioning system. Of course, the structures of the first interface end 801 and the second interface end 802 are not limited to those shown in FIG. 27, and different layouts can be made according to the needs of the system. In this way, when disassembly and maintenance are required, the valve seat and the connecting piece of the electronic expansion valve can be easily separated from the valve body.
需要说明的是,本文所提及的上、下、左、右等方位名词,均是以说明书附图作为基准,为便于描述而引入的;以及部件名称中的“第一”、“第二”等序数词,也是为了便于描述而引入的,并不意味着对部件的任何次序作出任何的限定,另外,由于上述实施例所提供的各零部件之间的某些部位的功能相同,故本说明书对这些部位采用统一命名的方式。以上对相关技术方案所提供的电子膨胀阀进行了详细介绍,本文中应用了具体实施例进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想,并非对本发明作任何形式上的限制。It should be noted that the azimuth nouns such as up, down, left, and right mentioned in this article are all introduced based on the drawings in the specification for ease of description; and the "first" and "second" in the component names "" and other ordinal numbers are also introduced for the convenience of description, and do not imply any restriction on the order of the components. In addition, because the functions of some parts of the components provided in the above embodiments are the same, so This manual uses a unified naming method for these parts. The above gives a detailed introduction to the electronic expansion valve provided by the related technical solutions, and specific embodiments are used in this article to illustrate. The description of the above embodiments is only used to help understand the method and the core idea of the present invention, and is not intended to describe the present invention. Any form of restriction.

Claims (10)

  1. 电子膨胀阀,其特征在于,包括阀座、螺母组件、阀轴部、阀针、磁转子组件,所述阀座包括阀口部,所述螺母组件与所述阀座固定连接,所述螺母组件包括螺母和连接片,所述螺母包括第一导向部、内螺纹部、第二导向部,所述第一导向部相对所述内螺纹部更靠近所述阀口部,所述第二导向部相对所述内螺纹部更远离所述阀口部,所述第一导向部的内径小于所述第二导向部的内径;The electronic expansion valve is characterized by comprising a valve seat, a nut assembly, a valve shaft portion, a valve needle, and a magnetic rotor assembly, the valve seat includes a valve port, the nut assembly is fixedly connected to the valve seat, and the nut The assembly includes a nut and a connecting piece. The nut includes a first guide portion, an internal thread portion, and a second guide portion. The first guide portion is closer to the valve port than the internal thread portion, and the second guide Portion is farther away from the valve port than the internal thread portion, and the inner diameter of the first guide portion is smaller than the inner diameter of the second guide portion;
    所述阀轴部与所述磁转子组件固定连接,所述阀轴部包括阀轴导向部,所述阀轴导向部与所述第二导向部间隙配合,所述阀轴部能够相对所述螺母沿着所述螺母的轴向发生相对位移;所述阀轴部包括外螺纹部,所述外螺纹部与所述内螺纹部组成螺旋进给机构;所述阀轴部包括第一通孔部和第二通孔部,所述第一通孔部的内径大于所述第二通孔部的内径;The valve shaft portion is fixedly connected to the magnetic rotor assembly, the valve shaft portion includes a valve shaft guide portion, the valve shaft guide portion is in clearance fit with the second guide portion, and the valve shaft portion can be opposed to the The nut is relatively displaced along the axial direction of the nut; the valve shaft portion includes an external thread portion, and the external thread portion and the internal thread portion form a screw feed mechanism; the valve shaft portion includes a first through hole Part and a second through hole part, the inner diameter of the first through hole part is greater than the inner diameter of the second through hole part;
    所述阀针包括阀针导向部,所述阀针导向部与所述第一导向部间隙配合,所述阀针能够相对所述螺母沿着所述螺母的轴向发生相对位移;所述阀针导向部的外径大于所述第二通孔部的内径。The valve needle includes a valve needle guide portion, the valve needle guide portion is in clearance fit with the first guide portion, and the valve needle is capable of relative displacement relative to the nut along the axial direction of the nut; the valve The outer diameter of the needle guide part is larger than the inner diameter of the second through hole part.
  2. 如权利要求1所述的电子膨胀阀,其特征在于,所述阀轴部包括大径部和小径部,所述大径部的外径大于所述小径部的外径,所述大径部相对所述小径部更远离所述阀口部,所述外螺纹部设置于所述小径部的外缘部,所述阀轴导向部设置于所述大径部的外缘部。The electronic expansion valve of claim 1, wherein the valve shaft portion includes a large-diameter portion and a small-diameter portion, and the outer diameter of the large-diameter portion is larger than that of the small-diameter portion, and the large-diameter portion Farther away from the valve port portion with respect to the small diameter portion, the external thread portion is provided on the outer edge portion of the small diameter portion, and the valve shaft guide portion is provided on the outer edge portion of the large diameter portion.
  3. 如权利要求2所述的电子膨胀阀,其特征在于,所述大径部的外缘部设置有转子固定部,所述磁转子组件包括磁转子和连接板,所述磁转子和所述连接板固定连接或者为一体结构,所述转子固定部与所述连接板固定连接。The electronic expansion valve of claim 2, wherein the outer edge of the large-diameter portion is provided with a rotor fixing portion, the magnetic rotor assembly includes a magnetic rotor and a connecting plate, and the magnetic rotor is connected to the connecting plate. The plate is fixedly connected or is an integral structure, and the rotor fixing part is fixedly connected to the connecting plate.
  4. 如权利要求1-3任一项所述的电子膨胀阀,其特征在于,所述电子膨胀阀包括衬套,所述衬套的至少部分外缘部与所述第一通孔部的至少部分内缘部配合,所述衬套与所述阀轴部固定连接。The electronic expansion valve according to any one of claims 1 to 3, wherein the electronic expansion valve comprises a bushing, and at least part of the outer edge of the bushing and at least part of the first through hole part The inner edge part is matched, and the bush is fixedly connected with the valve shaft part.
  5. 如权利要求4所述的电子膨胀阀,其特征在于,所述电子膨胀阀包括压缩弹簧和垫片,所述压缩弹簧的一端与所述衬套相抵接,所述压缩弹簧的另一端与所述垫片相抵接,所述阀针包括垫片抵接部,所述垫片与所 述垫片抵接部相抵接。The electronic expansion valve of claim 4, wherein the electronic expansion valve comprises a compression spring and a gasket, one end of the compression spring is in contact with the bushing, and the other end of the compression spring is in contact with the bushing. The gasket abuts, the valve needle includes a gasket abutment portion, and the gasket abuts the gasket abutment portion.
  6. 如权利要求5所述的电子膨胀阀,其特征在于,所述第一通孔部与所述第二通孔部之间设置有阀轴台阶部,所述阀轴台阶部能够与所述垫片相抵接。The electronic expansion valve according to claim 5, wherein a valve shaft step portion is provided between the first through hole portion and the second through hole portion, and the valve shaft step portion is capable of interacting with the pad The pieces meet each other.
  7. 如权利要求5或6所述的电子膨胀阀,其特征在于,所述压缩弹簧容纳于所述阀轴部与所述衬套形成的空间,所述压缩弹簧的最大外径大于所述第二通孔部的内径。The electronic expansion valve of claim 5 or 6, wherein the compression spring is accommodated in a space formed by the valve shaft portion and the bushing, and the maximum outer diameter of the compression spring is larger than that of the second The inner diameter of the through hole.
  8. 如权利要求1所述的电子膨胀阀,其特征在于,所述螺旋进给机构的螺纹公称直径,小于所述第一通孔部的内径,所述螺旋进给机构的螺纹公称直径略大于所述阀针导向部的外径。The electronic expansion valve according to claim 1, wherein the nominal diameter of the screw thread of the screw feed mechanism is smaller than the inner diameter of the first through hole, and the nominal diameter of the screw thread of the screw feed mechanism is slightly larger than the inner diameter of the first through hole. The outer diameter of the valve needle guide.
  9. 如权利要求1所述的电子膨胀阀,其特征在于,所述阀针包括第一轴状部和第二轴状部,所述第一轴状部的外径大于所述第二轴状部的外径,所述第一轴状部的外径小于阀针导向部的外径。The electronic expansion valve of claim 1, wherein the valve needle includes a first shaft-shaped portion and a second shaft-shaped portion, and the outer diameter of the first shaft-shaped portion is larger than that of the second shaft-shaped portion The outer diameter of the first shaft-shaped portion is smaller than the outer diameter of the valve needle guide portion.
  10. 如权利要求1所述的电子膨胀阀,其特征在于,所述电子膨胀阀包括连接件、第一接口部、第二接口部和阀体,所述阀体采用切削加工成型,包括第一接口端和第二接口端,所述阀座与所述连接件固定连接,所述连接件与所述阀体采用法兰连接,所述连接件与所述阀体之间设置有第一密封件,所述阀座与所述阀体之间设置有第二密封件。The electronic expansion valve according to claim 1, wherein the electronic expansion valve comprises a connecting piece, a first interface part, a second interface part and a valve body, and the valve body is formed by cutting and includes a first interface End and the second interface end, the valve seat is fixedly connected with the connecting piece, the connecting piece is connected with the valve body by a flange, and a first sealing piece is provided between the connecting piece and the valve body , A second sealing element is provided between the valve seat and the valve body.
PCT/CN2021/092626 2020-05-11 2021-05-10 Electronic expansion valve WO2021228013A1 (en)

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