WO2021227924A1 - Fatigue life prediction method and apparatus based on weighted average maximum shear stress plane - Google Patents

Fatigue life prediction method and apparatus based on weighted average maximum shear stress plane Download PDF

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WO2021227924A1
WO2021227924A1 PCT/CN2021/091924 CN2021091924W WO2021227924A1 WO 2021227924 A1 WO2021227924 A1 WO 2021227924A1 CN 2021091924 W CN2021091924 W CN 2021091924W WO 2021227924 A1 WO2021227924 A1 WO 2021227924A1
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load
plane
shear stress
maximum shear
fatigue
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PCT/CN2021/091924
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Chinese (zh)
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王磊杰
朱煜
陶志强
成荣
李鑫
张鸣
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清华大学
北京华卓精科科技股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/24Investigating strength properties of solid materials by application of mechanical stress by applying steady shearing forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10Complex mathematical operations
    • G06F17/15Correlation function computation including computation of convolution operations

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  • the invention relates to the field of multiaxial fatigue strength theory, and particularly refers to a method and device for predicting fatigue life based on a weighted average maximum shear stress plane.
  • the lithography machine is the core equipment for manufacturing large-scale integrated circuits.
  • the electromechanical system of the lithography machine contains a large number of components, and many components are subjected to complex multi-axis random loads during operation. Under the action of multi-axis random load, mechanical parts will experience sudden fatigue fracture after a period of operation and work, causing huge economic and property losses.
  • the traditional uniaxial fatigue strength theory can no longer meet the design requirements of the strength and fatigue life of the actual engineering components. Therefore, in recent years, more attention has been paid to the research of multi-axis fatigue that is more in line with the actual engineering.
  • the purpose of the present invention is to provide a multi-axis fatigue life prediction method based on the weighted average maximum shear stress critical plane in response to the requirement of multi-axis fatigue strength design.
  • the multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane provided by the present invention includes the following steps:
  • phase angle of the critical surface of each load repeated using the weighted sum average method to obtain the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
  • the fatigue life of each load repeated is determined, and the cumulative fatigue damage of the critical surface of the entire load history is calculated using the Miner linear fatigue damage accumulation theory.
  • the method for determining the fatigue life of each load repetition according to the critical surface of the entire load history, and then determining the cumulative fatigue damage of the critical surface of the entire load history includes:
  • D is the cumulative fatigue damage on the weighted average maximum shear stress plane
  • the method of obtaining the weighted average maximum shear stress plane based on the weighted average of the phase angles of the critical surfaces where each load is repeated includes:
  • w(k) is the weight function of the k-th load repetition
  • the shear stress range on the plane ⁇ passing through the point O is calculated.
  • the phase angles of the plane ⁇ are ⁇ and ⁇ , and ⁇ is the normal vector of the plane ⁇
  • is the normal vector of the plane ⁇
  • the angle with the Z axis, ⁇ is the normal vector of the plane ⁇
  • the angle between the projection on the XY plane and the X axis, the angles ⁇ and ⁇ vary from 0° to 180° and 0° to 360°, respectively.
  • the maximum shear is determined Shear stress range And maximum shear stress range
  • the phase angle of the plane, and the maximum shear stress range is solved Normal stress on the plane, by comparing the maximum shear stress range
  • the normal stress on the plane, the plane with the maximum shear stress range of the maximum normal tensile stress is defined as the critical surface of the k-th load repetition, correspondingly, the angle of the critical surface of the k-th load repetition is determined ⁇ Denoted as ⁇ cr (k), ⁇ as ⁇ cr (k), substituting ⁇ cr (k) and ⁇ cr (k) into formulas 3 and 4 to solve for the weighted average maximum shear stress plane of the entire load history Phase angle with
  • the calculation formula of the weight function is:
  • the molecule Is the maximum shear stress range in the k-th load repetition
  • the maximum shear stress range is calculated by the following formula 8
  • t p is a moment in the k-th load iteration
  • t start is the start time of the k-th load iteration
  • t end is the end time of the k-th load repetition.
  • the load between the initial reference point and the point at which the equivalent relative strain drops is counted as load repetition, and at the same time the descending point is defined as a new initial reference point. Repeat this process to finally determine the entire The total number of load repetitions in the load history.
  • the calculation formula of the von Mises equivalent stress is:
  • ⁇ x (t), ⁇ y (t), and ⁇ z (t) are respectively the tensile and compressive stresses of the corresponding coordinate axis at time t;
  • ⁇ xy (t), ⁇ yz (t), and ⁇ xz (t) are respectively the shear stress of the corresponding plane at time t;
  • ⁇ x (t r ), ⁇ y (t r ), and ⁇ z (t r ) are respectively the tensile and compressive stresses corresponding to the coordinate axis at the time t r;
  • ⁇ xy (t r ), ⁇ yz (t r ), and ⁇ xz (t r ) are respectively the shear stress of the corresponding plane at the time t r.
  • the fatigue life N fk of each load repetition is determined according to the critical surface of the entire load history by using the high cycle fatigue criterion, and the formula is as follows:
  • C a is the shear stress amplitude (MPa) Critical plane
  • N m is the average normal stress in the critical surface (MPa)
  • MPa f -1 symmetrical Bending fatigue limit
  • MPa t -1
  • MPa symmetrical pure torsion fatigue limit
  • ⁇ u is the tensile fatigue strength (MPa)
  • ⁇ eq is the equivalent shear stress amplitude
  • N fk is the kth load Fatigue life under repeated
  • C ⁇ is the fatigue strength coefficient under pure torsion loading
  • m ⁇ is the fatigue strength index under pure torsion loading
  • Sign(N m ) is a symbolic function, expressed as:
  • the present invention also provides a multi-axis fatigue life prediction device based on the weighted average maximum shear stress plane, including:
  • the load repetition determination module is used to obtain the load history of the notched parts, and use the Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m;
  • Critical surface determination module for each load repetition, for the k-th load repetition, calculate the normal stress value on the plane of the maximum shear stress range in the k-th load repetition, and select the maximum shear stress with the maximum normal stress value
  • the scope plane is used as the critical surface of the k-th load repetition
  • the critical surface determination module of the critical surface of the entire load history uses the weighted summation method to obtain the phase angle of the critical surface of each load repeated as the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
  • the fatigue damage estimation module is used to determine the fatigue life of each load repetition according to the critical surface of the entire load history, and use the Miner linear fatigue damage accumulation theory to calculate the cumulative fatigue damage on the weighted average maximum shear stress plane.
  • the proposed weight function does not include material parameters, and can consider the influence of the shear stress range on the maximum shear stress plane in each counted iteration and the normal tensile stress on the fatigue failure process, so the proposed weight function takes into account The main damage mechanism that affects the fatigue failure process;
  • the proposed life prediction method can better predict the fatigue life under high-cycle multi-axial variable amplitude loads, which is convenient for engineering applications.
  • the proposed weighted average maximum shear stress critical plane can more accurately determine the azimuth angle of the critical plane under multi-axis variable amplitude load.
  • Fig. 1 is a schematic diagram showing the steps of a multi-axial fatigue life prediction method according to an embodiment of the present invention
  • Figure 2a is a perspective schematic view showing a notch according to an embodiment of the present invention.
  • Fig. 2b is a schematic diagram showing an arbitrary material plane ⁇ in an embodiment of the present invention.
  • the high-cycle multiaxial fatigue life prediction method based on the weighted average maximum shear stress plane includes the following steps:
  • Step 1) Obtain the load history of the notch, as shown in Figure 2a, F N is the axial force of the load, and M T is the load to the torque.
  • the notch can be collected by a strain gauge set on the notch. Load history.
  • Step 2) Use the improved Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m.
  • the maximum von Mises equivalent strain of the entire load history is first defined as the initial reference point, and the load spectrum is rearranged. Then, the equivalent relative strain of subsequent points relative to the reference point is calculated. Once the equivalent relative strain no longer rises monotonously and drops, the load from the reference point to the point where the equivalent relative strain drops is counted as load repetition. At the same time, the descending point is defined as a new relative reference point, and the previous process is repeated to continue counting the subsequent load repetitions, and finally all load repetitions of the entire load history are determined.
  • the calculation formula of the von Mises equivalent stress in the Wang-Brown multi-axis cycle counting method is:
  • ⁇ x (t), ⁇ y (t), and ⁇ z (t) are the tensile and compressive stresses of the corresponding coordinate axis at time t respectively; ⁇ xy (t), ⁇ yz (t), and ⁇ xz (t) are respectively Is the shear stress of the corresponding plane at time t.
  • ⁇ x (t r ), ⁇ y (t r ), and ⁇ z (t r ) are respectively the tensile and compressive stresses corresponding to the coordinate axis at the time t r;
  • ⁇ xy (t r ), ⁇ yz (t r ), and ⁇ xz (t r ) are respectively the shear stress of the corresponding plane at the time t r.
  • Step 3) Establish a rectangular coordinate system OXYZ, where O is the coordinate origin, the coordinate origin O is located on the surface of the root of the notch, and the X axis is parallel to the axis of the notch.
  • O is the coordinate origin
  • O is located on the surface of the root of the notch
  • X axis is parallel to the axis of the notch.
  • m is the total number of load repetitions
  • w(k) is the weight function of the k-th load repetition
  • ⁇ cr (k) represents the k-th load Normal vector of repeated critical surface
  • the included angle with the Z axis, ⁇ cr (k) is the normal vector representing the critical surface of the k-th load repetition
  • the angle between the projection on the XY plane and the X axis, the calculation formula of the weight function is:
  • the molecule Is the maximum shear stress range in the k-th load repetition, the shear stress range The larger the value, the more significant the influence of the weight function w(k) in the weighted average process.
  • Denominator Is m maximum shear stress range The maximum value in The calculation formula is as follows:
  • the angles ⁇ and ⁇ of the plane ⁇ vary from 0° to 180° and 0° to 360°, respectively.
  • the angle ⁇ is the normal vector of the plane ⁇
  • the angle ⁇ is the normal vector of the plane ⁇
  • ⁇ ′ x , ⁇ ′ y , and ⁇ ′ z are the tensile and compressive stresses on the corresponding coordinate axis X'Y'Z' of the plane ⁇ ; ⁇ ′ xy , ⁇ ′ yz , ⁇ ′ xz are the planes respectively Shear stress on ⁇ ;
  • M T is the transpose of the transformation matrix M
  • expression of the transformation matrix M is as follows:
  • the maximum shear stress range can be determined And maximum shear stress range The phase angle of the plane. It should be noted that in a load repetition, there may be multiple planes with the same maximum shear stress range. Then, calculate the normal stress (ie normal stress) on the plane of these maximum shear stress ranges.
  • the maximum shear stress range can be calculated by the following two formulas The maximum normal stress on the plane. Among them, the maximum shear stress range is calculated by the following formula 8 The normal stress on the plane ⁇ x′ (t),
  • t p is a moment in the k-th load iteration
  • t start is the start time of the k-th load iteration
  • t end is the end time of the k-th load repetition.
  • the plane with the maximum shear stress range of the maximum normal tensile stress is defined as the critical surface of the k-th load repetition, and accordingly, the determined critical surface of the k-th load repetition is determined
  • the angle is expressed as ⁇ cr (k) and ⁇ cr (k).
  • the weight function proposed in step 3) is equal to 1 under proportional or non-proportional constant-amplitude sine wave loading. Therefore, under multi-axial proportional or non-proportional constant-amplitude sine wave loading, the critical surface is the one with the maximum normal tensile stress. Maximum cutting plane.
  • Step 4) For each load iteration, calculate the fatigue damage parameter on the weighted average maximum shear stress plane, and select the high cycle fatigue criterion to calculate the fatigue damage.
  • the high cycle fatigue criterion based on the critical surface method proposed by Zhang and Shang is as follows:
  • C a is the shear stress amplitude (MPa) Critical plane
  • N m is the average normal stress in the critical surface (MPa)
  • MPa f -1 symmetrical Bending fatigue limit
  • MPa t -1
  • MPa t -1
  • ⁇ u is the tensile fatigue strength (MPa)
  • ⁇ eq is the equivalent shear stress amplitude
  • N fk is the kth load
  • C ⁇ is the fatigue strength coefficient under pure torsion loading
  • m ⁇ is the fatigue strength index under pure torsion loading
  • Sign(N m ) is a symbolic function, which can be expressed as
  • Step 5 Using the Miner linear fatigue damage accumulation theory, calculate the cumulative fatigue damage on the weighted average maximum shear stress plane:
  • D is the cumulative fatigue damage on the weighted average maximum shear stress plane
  • m is the total number of load repetitions.
  • Step 6) Determine the number of load blocks N block required for fatigue failure:
  • the critical surface determination method proposed in step 3) takes into account the shear stress range and normal stress on the maximum shear stress plane in each iteration, and most fatigue cracks originate in the maximum shear plane and are perpendicular to the maximum shear plane.
  • the normal tensile stress can accelerate the fatigue damage process. Therefore, the critical surface determination method proposed takes into account the main damage mechanisms that affect the fatigue failure process.

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Abstract

A fatigue life prediction method and apparatus based on a weighted average maximum shear stress plane, which belong to the field of multi-axis fatigue strength theories. The method comprises the following steps: (1) synthesizing a multi-axis variable-amplitude load process into an equivalent stress process by means of a von Mises equivalent stress formula, and carrying out cyclic counting on a von Mises equivalent stress process by means of a Wang-Brown multi-axis cyclic counting method; (2) using a proposed weighted average maximum shear stress plane as a critical plane under a high-cycle multi-axis variable-amplitude load; (3) calculating a fatigue damage parameter on the critical plane in each repetition obtained by means of counting; (4) carrying out fatigue damage calculation by using a Zhang-Shang model; and (5) accumulating, by using a Miner linear accumulation rule, the damage calculated in each repetition, and finally calculating the fatigue life of the entire multi-axis variable-amplitude load process. In a weight function proposed in the method, the main fatigue damage mechanism under multi-axis loading can be taken into consideration. A life prediction result indicates that a fatigue life under multi-axis constant-amplitude and variable-amplitude loading can be better predicted by means of the life prediction method.

Description

基于权平均最大剪切应力平面的疲劳寿命预测方法及装置Fatigue life prediction method and device based on weighted average maximum shear stress plane 技术领域Technical field
本发明涉及多轴疲劳强度理论领域,特指基于权平均最大剪切应力平面的疲劳寿命预测方法及装置。The invention relates to the field of multiaxial fatigue strength theory, and particularly refers to a method and device for predicting fatigue life based on a weighted average maximum shear stress plane.
背景技术Background technique
光刻机是制造大规模集成电路的核心装备,光刻机的机电系统中包含了大量的零部件,许多零部件在运行工作中承受着复杂的多轴随机载荷作用。在多轴随机载荷的作用下,机械零部件经过一段时间的运行工作会发生突然性的疲劳断裂现象,造成巨大的经济和财产损失。传统的单轴疲劳强度理论已经满足不了工程实际部件的强度和疲劳寿命等设计要求,因而近年来对更为符合工程实际的多轴疲劳研究普遍重视起来。The lithography machine is the core equipment for manufacturing large-scale integrated circuits. The electromechanical system of the lithography machine contains a large number of components, and many components are subjected to complex multi-axis random loads during operation. Under the action of multi-axis random load, mechanical parts will experience sudden fatigue fracture after a period of operation and work, causing huge economic and property losses. The traditional uniaxial fatigue strength theory can no longer meet the design requirements of the strength and fatigue life of the actual engineering components. Therefore, in recent years, more attention has been paid to the research of multi-axis fatigue that is more in line with the actual engineering.
目前,对于多轴恒幅疲劳寿命预测方法的研究已经取得了一些进展,并形成了以临界面法为主要研究手段的多轴恒幅疲劳寿命预测的理论。但是,对于多轴变幅载荷下疲劳寿命预测问题,因为没有合适的处理多轴变幅载荷的方法,使得已有的研究成果无法应用到实际工况中去。所以,对于多轴变幅载荷下的疲劳寿命预测方法进行深入研究是非常有必要的。其中,多轴变幅载荷下的临界面确定方法是一个关键问题,而针对以上问题,暂时还没有较好的解决方案。At present, some progress has been made in the research of multi-axis constant-amplitude fatigue life prediction methods, and the theory of multi-axis constant-amplitude fatigue life prediction with critical surface method as the main research method has been formed. However, for the problem of fatigue life prediction under multi-axis variable-amplitude load, because there is no suitable method to deal with multi-axis variable-amplitude load, the existing research results cannot be applied to actual working conditions. Therefore, it is very necessary to conduct in-depth research on the fatigue life prediction method under multiaxial variable amplitude loading. Among them, the method of determining the critical surface under multi-axis variable amplitude load is a key issue, and for the above problems, there is no better solution for the time being.
发明内容Summary of the invention
本发明目的在于针对多轴疲劳强度设计的需求,提出了一种基于权平均最大剪切应力临界平面的多轴疲劳寿命预测方法。The purpose of the present invention is to provide a multi-axis fatigue life prediction method based on the weighted average maximum shear stress critical plane in response to the requirement of multi-axis fatigue strength design.
本发明所提供的一种基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,包括以下步骤:The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane provided by the present invention includes the following steps:
获取缺口件的载荷历程,利用Wang-Brown多轴循环计数算法确定载荷历程中所有的载荷反复,获得总的载荷反复数m;Obtain the load history of the notched part, use the Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m;
对于第k个载荷反复,计算该第k个载荷反复中所有最大剪切应力范围平面上的法向应力值,选取出具有最大法向应力值的最大剪切应力范围平面作为第k个载荷反复的临界面;For the k-th load iteration, calculate the normal stress value on all the planes of the maximum shear stress range in the k-th load iteration, and select the plane with the maximum shear stress range of the maximum normal stress value as the k-th load iteration Critical surface
将各个载荷反复的临界面的位相角采用加权求和平均的方式获得的基于权平均最大剪切应力平面作为整个载荷历程的临界面;The phase angle of the critical surface of each load repeated using the weighted sum average method to obtain the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,并利用Miner线性疲劳损伤累积理论计算整个载荷历程的临界面的累积疲劳损伤。According to the critical surface of the entire load history, the fatigue life of each load repeated is determined, and the cumulative fatigue damage of the critical surface of the entire load history is calculated using the Miner linear fatigue damage accumulation theory.
优选地,根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,进而确定整个载荷历程的临界面的累积疲劳损伤的方法包括:Preferably, the method for determining the fatigue life of each load repetition according to the critical surface of the entire load history, and then determining the cumulative fatigue damage of the critical surface of the entire load history includes:
根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命N fk,并根据公式11估算每个循环的疲劳损伤D k Determine the fatigue life N fk of each load repetition according to the critical surface of the entire load history, and estimate the fatigue damage D k of each cycle according to formula 11.
疲劳损伤D k的估算公式为: The estimation formula of fatigue damage D k is:
Figure PCTCN2021091924-appb-000001
Figure PCTCN2021091924-appb-000001
利用Miner线性疲劳损伤累积理论,计算权平均最大剪切应力平面上的累积疲劳损伤:Using the Miner linear fatigue damage accumulation theory, calculate the cumulative fatigue damage on the weighted average maximum shear stress plane:
Figure PCTCN2021091924-appb-000002
Figure PCTCN2021091924-appb-000002
其中D为权平均最大剪切应力平面上的累积疲劳损伤;Where D is the cumulative fatigue damage on the weighted average maximum shear stress plane;
确定疲劳失效需要的载荷块数N blockDetermine the number of load blocks required for fatigue failure N block :
Figure PCTCN2021091924-appb-000003
Figure PCTCN2021091924-appb-000003
优选地,对于柱状缺口件,将各个载荷反复的临界面的位相角采用加权求和平均的方式获得基于权平均最大剪切应力平面的方法包括:Preferably, for the columnar notch, the method of obtaining the weighted average maximum shear stress plane based on the weighted average of the phase angles of the critical surfaces where each load is repeated includes:
建立直角坐标系OXYZ,其中,O为坐标原点,坐标原点O位于缺口根部的表面上,X轴与缺口件的轴线平行,所述权平均最大剪切应力平面的确定公式为:Establish a rectangular coordinate system OXYZ, where O is the coordinate origin, the coordinate origin O is located on the surface of the notch root, and the X axis is parallel to the axis of the notch. The formula for determining the weighted average maximum shear stress plane is:
Figure PCTCN2021091924-appb-000004
Figure PCTCN2021091924-appb-000004
Figure PCTCN2021091924-appb-000005
Figure PCTCN2021091924-appb-000005
其中,
Figure PCTCN2021091924-appb-000006
Figure PCTCN2021091924-appb-000007
为整个载荷历程确定的权平均最大剪切应力平面的位相角;w(k)为第k个载荷反复的权函数;
in,
Figure PCTCN2021091924-appb-000006
with
Figure PCTCN2021091924-appb-000007
The phase angle of the weighted average maximum shear stress plane determined for the entire load history; w(k) is the weight function of the k-th load repetition;
计算第k个载荷反复中,求解所有经过O点的平面Δ上的剪切应力范围,平面Δ的位相角为φ和θ,φ为平面Δ的法向向量
Figure PCTCN2021091924-appb-000008
与Z轴的夹角,θ为平面Δ的法向向量
Figure PCTCN2021091924-appb-000009
在X-Y平面上的投影与X轴的夹角,角度φ和θ的变化范围分别是0°到180°和0°到360°,通过比较不同平面Δ上剪切应力范围的数值,确定最大剪切应力范围
Figure PCTCN2021091924-appb-000010
和最大剪切应力范围
Figure PCTCN2021091924-appb-000011
平面的位相角,并求解出最大剪切应力范围
Figure PCTCN2021091924-appb-000012
平面上的法向应力,通过比较最大剪切应力范围
Figure PCTCN2021091924-appb-000013
平面上的法向应力,将具有最大法向拉伸应力的最大剪切应力范围平面定义为第k个载荷反复的临界面,相应地,将确定的第k个载荷反复的临界面的角度φ表示为φ cr(k),θ表示为θ cr(k),将φ cr(k)和θ cr(k)代入到公式3和4中,求解出整个载荷历程的权平均最大剪切应力平面的位相角
Figure PCTCN2021091924-appb-000014
Figure PCTCN2021091924-appb-000015
In the calculation of the k-th load iteration, the shear stress range on the plane Δ passing through the point O is calculated. The phase angles of the plane Δ are φ and θ, and φ is the normal vector of the plane Δ
Figure PCTCN2021091924-appb-000008
The angle with the Z axis, θ is the normal vector of the plane Δ
Figure PCTCN2021091924-appb-000009
The angle between the projection on the XY plane and the X axis, the angles φ and θ vary from 0° to 180° and 0° to 360°, respectively. By comparing the values of the shear stress range on different planes Δ, the maximum shear is determined Shear stress range
Figure PCTCN2021091924-appb-000010
And maximum shear stress range
Figure PCTCN2021091924-appb-000011
The phase angle of the plane, and the maximum shear stress range is solved
Figure PCTCN2021091924-appb-000012
Normal stress on the plane, by comparing the maximum shear stress range
Figure PCTCN2021091924-appb-000013
The normal stress on the plane, the plane with the maximum shear stress range of the maximum normal tensile stress is defined as the critical surface of the k-th load repetition, correspondingly, the angle of the critical surface of the k-th load repetition is determined φ Denoted as φ cr (k), θ as θ cr (k), substituting φ cr (k) and θ cr (k) into formulas 3 and 4 to solve for the weighted average maximum shear stress plane of the entire load history Phase angle
Figure PCTCN2021091924-appb-000014
with
Figure PCTCN2021091924-appb-000015
优选地,所述权函数的计算公式为:Preferably, the calculation formula of the weight function is:
Figure PCTCN2021091924-appb-000016
Figure PCTCN2021091924-appb-000016
其中,分子
Figure PCTCN2021091924-appb-000017
为第k个载荷反复中的最大剪切应力范围;
Among them, the molecule
Figure PCTCN2021091924-appb-000017
Is the maximum shear stress range in the k-th load repetition;
分母
Figure PCTCN2021091924-appb-000018
是m个最大剪切应力范围
Figure PCTCN2021091924-appb-000019
中的最大值,
Figure PCTCN2021091924-appb-000020
的计算公式如下:
Denominator
Figure PCTCN2021091924-appb-000018
Is m maximum shear stress range
Figure PCTCN2021091924-appb-000019
The maximum value in
Figure PCTCN2021091924-appb-000020
The calculation formula is as follows:
Figure PCTCN2021091924-appb-000021
Figure PCTCN2021091924-appb-000021
优选地,通过以下公式8计算最大剪切应力范围
Figure PCTCN2021091924-appb-000022
平面上的法向应力 σ x′(t),
Preferably, the maximum shear stress range is calculated by the following formula 8
Figure PCTCN2021091924-appb-000022
The normal stress on the plane σ x′ (t),
Figure PCTCN2021091924-appb-000023
Figure PCTCN2021091924-appb-000023
通过公式9确定第k个载荷反复中的最大剪切应力范围
Figure PCTCN2021091924-appb-000024
平面上的最大法向拉伸应力,
Determine the maximum shear stress range in the k-th load iteration by formula 9
Figure PCTCN2021091924-appb-000024
The maximum normal tensile stress on the plane,
Figure PCTCN2021091924-appb-000025
Figure PCTCN2021091924-appb-000025
其中,t p是第k个载荷反复中的一个时刻; Among them, t p is a moment in the k-th load iteration;
t start是第k个载荷反复的开始时刻; t start is the start time of the k-th load iteration;
t end是第k个载荷反复的结束时刻。 t end is the end time of the k-th load repetition.
优选地,在Wang-Brown的多轴循环计数算法中,包括以下步骤:Preferably, in the Wang-Brown multi-axis cycle counting algorithm, the following steps are included:
将整个载荷历程的最大von Mises等效应变点定义为初始参考点,对载荷谱进行重新排列,计算得到各点相对于初始参考点的等效相对应变;Define the maximum von Mises equivalent strain point of the entire load history as the initial reference point, rearrange the load spectrum, and calculate the equivalent relative strain of each point relative to the initial reference point;
一旦该等效相对应变开始下降,就将初始参考点到等效相对应变出现下降点之间的载荷计数为载荷反复,同时将该下降点定义为新的初始参考点,如此重复,最终确定整个载荷历程的所有载荷反复数。Once the equivalent relative strain begins to decrease, the load between the initial reference point and the point at which the equivalent relative strain drops is counted as load repetition, and at the same time the descending point is defined as a new initial reference point. Repeat this process to finally determine the entire The total number of load repetitions in the load history.
优选地,在Wang-Brown多轴循环计数法中,von Mises等效应力的计算公式为:Preferably, in the Wang-Brown multi-axis cycle counting method, the calculation formula of the von Mises equivalent stress is:
Figure PCTCN2021091924-appb-000026
Figure PCTCN2021091924-appb-000026
其中,σ x(t)、σ y(t)、σ z(t)分别是t时刻的对应坐标轴的拉压应力; Among them, σ x (t), σ y (t), and σ z (t) are respectively the tensile and compressive stresses of the corresponding coordinate axis at time t;
τ xy(t)、τ yz(t)、τ xz(t)分别是t时刻的对应平面的剪切应力; τ xy (t), τ yz (t), and τ xz (t) are respectively the shear stress of the corresponding plane at time t;
t时刻相对于t r时刻的相对等效应力
Figure PCTCN2021091924-appb-000027
的计算公式为:
at time t relative to R & lt equivalent stress time t
Figure PCTCN2021091924-appb-000027
The calculation formula is:
Figure PCTCN2021091924-appb-000028
Figure PCTCN2021091924-appb-000028
其中,公式(2)中相对应力σ r x(t),σ r y(t),σ r z(t),
Figure PCTCN2021091924-appb-000029
的计算表达式分别为:σ r x(t)=σ x(t)-σ x(t r),σ r y(t)=σ y(t)-σ y(t r),σ r z(t)=σ z(t)-σ z(t r),
Figure PCTCN2021091924-appb-000030
σ ij(t r)为t r时刻点的应力张量,
Among them, the relative stress in formula (2) σ r x (t), σ r y (t), σ r z (t),
Figure PCTCN2021091924-appb-000029
The calculation expressions are: σ r x (t) = σ x (t)-σ x (t r ), σ r y (t) = σ y (t)-σ y (t r ), σ r z (t)=σ z (t)-σ z (t r ),
Figure PCTCN2021091924-appb-000030
σ ij (t r ) is the stress tensor at time t r,
σ x(t r)、σ y(t r)、σ z(t r)分别是t r时刻对应坐标轴的拉压应力; σ x (t r ), σ y (t r ), and σ z (t r ) are respectively the tensile and compressive stresses corresponding to the coordinate axis at the time t r;
τ xy(t r)、τ yz(t r)、τ xz(t r)分别是t r时刻的对应平面的剪切应力。 τ xy (t r ), τ yz (t r ), and τ xz (t r ) are respectively the shear stress of the corresponding plane at the time t r.
优选地,根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命N fk是采用高周疲劳准则来计算的,其公式如下: Preferably, the fatigue life N fk of each load repetition is determined according to the critical surface of the entire load history by using the high cycle fatigue criterion, and the formula is as follows:
Figure PCTCN2021091924-appb-000031
Figure PCTCN2021091924-appb-000031
其中,C a为临界面上的剪切应力幅(MPa),N a为临界面上的正应力幅(MPa),N m为临界面上的平均正应力(MPa),f -1为对称弯曲疲劳极限(MPa),t -1为对称纯扭疲劳极限(MPa),σ u为拉伸疲劳强度(MPa),τ eq,a为等效剪切应力幅,N fk为第k个载荷反复下的疲劳寿命,C τ为纯扭加载下的疲劳强度系数,m τ为纯扭加载下的疲劳强度指数,Sign(N m)为符号函数,表示为:
Figure PCTCN2021091924-appb-000032
Wherein, C a is the shear stress amplitude (MPa) Critical plane, N a positive stress amplitude (MPa) Critical surface, N m is the average normal stress in the critical surface (MPa), f -1 symmetrical Bending fatigue limit (MPa), t -1 is the symmetrical pure torsion fatigue limit (MPa), σ u is the tensile fatigue strength (MPa), τ eq, a is the equivalent shear stress amplitude, and N fk is the kth load Fatigue life under repeated, C τ is the fatigue strength coefficient under pure torsion loading, m τ is the fatigue strength index under pure torsion loading, Sign(N m ) is a symbolic function, expressed as:
Figure PCTCN2021091924-appb-000032
本发明还提供一种基于权平均最大剪切应力平面的多轴疲劳寿命预测装置,包括:The present invention also provides a multi-axis fatigue life prediction device based on the weighted average maximum shear stress plane, including:
载荷反复确定模块,用于获取缺口件的载荷历程,并利用Wang-Brown多轴循环计数算法确定载荷历程中所有的载荷反复,获得总的载荷反复数m;The load repetition determination module is used to obtain the load history of the notched parts, and use the Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m;
各载荷反复的临界面确定模块,对于第k个载荷反复,计算该第k个载荷反复中所有最大剪切应力范围平面上的法向应力值,选取具有最大法向应力值的最大剪切应力范围平面作为第k个载荷反复的临界面;Critical surface determination module for each load repetition, for the k-th load repetition, calculate the normal stress value on the plane of the maximum shear stress range in the k-th load repetition, and select the maximum shear stress with the maximum normal stress value The scope plane is used as the critical surface of the k-th load repetition;
整个载荷历程的临界面的临界面确定模块,将各个载荷反复的临界面的位相角采用加权求和平均的方式获得的基于权平均最大剪切应力平面作为整个载荷历程的临界面;The critical surface determination module of the critical surface of the entire load history uses the weighted summation method to obtain the phase angle of the critical surface of each load repeated as the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
疲劳损伤估算模块,用于根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,并利用Miner线性疲劳损伤累积理论计算权平均最大剪切应力平面上的累积疲劳损伤。The fatigue damage estimation module is used to determine the fatigue life of each load repetition according to the critical surface of the entire load history, and use the Miner linear fatigue damage accumulation theory to calculate the cumulative fatigue damage on the weighted average maximum shear stress plane.
本发明具有以下有益效果The present invention has the following beneficial effects
1)提出的权函数不包含材料参数,能够考虑每个计数的反复中最大剪切应力平面上的剪切应力范围和法向拉伸应力对疲劳失效过程的影响,因此提出的权函数考虑了影响疲劳失效过程的主要损伤机理;1) The proposed weight function does not include material parameters, and can consider the influence of the shear stress range on the maximum shear stress plane in each counted iteration and the normal tensile stress on the fatigue failure process, so the proposed weight function takes into account The main damage mechanism that affects the fatigue failure process;
2)提出的寿命预测方法能够较好地预测高周多轴变幅载荷下的疲劳寿命,便于工程应用。2) The proposed life prediction method can better predict the fatigue life under high-cycle multi-axial variable amplitude loads, which is convenient for engineering applications.
3)提出的权平均最大剪切应力临界平面能够较为准确地确定多轴变幅载荷下临界平面的位向角。3) The proposed weighted average maximum shear stress critical plane can more accurately determine the azimuth angle of the critical plane under multi-axis variable amplitude load.
附图说明Description of the drawings
通过结合下面附图对其实施例进行描述,本发明的上述特征和技术优点将会变得更加清楚和容易理解。By describing its embodiments in conjunction with the following drawings, the above-mentioned features and technical advantages of the present invention will become clearer and easier to understand.
图1是表示本发明实施例的多轴疲劳寿命预测方法的步骤示意图;Fig. 1 is a schematic diagram showing the steps of a multi-axial fatigue life prediction method according to an embodiment of the present invention;
图2a是表示本发明实施例的缺口件的立体示意图;Figure 2a is a perspective schematic view showing a notch according to an embodiment of the present invention;
图2b是表示本发明实施例的任意材料平面Δ的示意图。Fig. 2b is a schematic diagram showing an arbitrary material plane Δ in an embodiment of the present invention.
具体实施方式Detailed ways
下面将参考附图来描述本发明所述的基于权平均最大剪切应力平面的高周多轴疲劳寿命预测方法的实施例。本领域的普通技术人员可以认识到,在 不偏离本发明的精神和范围的情况下,可以用各种不同的方式或其组合对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。此外,在本说明书中,附图未按比例画出,并且相同的附图标记表示相同的部分。Hereinafter, embodiments of the high-cycle multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane according to the present invention will be described with reference to the accompanying drawings. Those of ordinary skill in the art can realize that the described embodiments can be modified in various different ways or combinations thereof without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature, and are not used to limit the scope of protection of the claims. In addition, in this specification, the drawings are not drawn to scale, and the same reference numerals denote the same parts.
基于权平均最大剪切应力平面的高周多轴疲劳寿命预测方法,包括以下步骤:The high-cycle multiaxial fatigue life prediction method based on the weighted average maximum shear stress plane includes the following steps:
步骤1):获取缺口件的载荷历程,如图2a所示,F N为加载的轴向力,M T为加载到扭矩,可以是通过设置在该缺口件上的应变片来采集缺口件的载荷历程。 Step 1): Obtain the load history of the notch, as shown in Figure 2a, F N is the axial force of the load, and M T is the load to the torque. The notch can be collected by a strain gauge set on the notch. Load history.
步骤2):利用改进的Wang-Brown多轴循环计数算法确定载荷历程中所有的载荷反复,获得总的载荷反复数m。Step 2): Use the improved Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m.
在Wang-Brown的多轴循环计数方法中,首先将整个载荷历程的最大von Mises等效应变定义为初始参考点,对载荷谱进行重新排列。然后,计算得到后续点相对于参考点的等效相对应变。一旦该等效相对应变不再单调上升,出现下降时,就将参考点到等效相对应变出现下降点之间的载荷计数为载荷反复。同时将该下降点定义为新的相对参考点,重复前面的过程继续计数后面的载荷反复,最终确定整个载荷历程的所有载荷反复。Wang-Brown多轴循环计数法中von Mises等效应力的计算公式为:In the Wang-Brown multi-axis cycle counting method, the maximum von Mises equivalent strain of the entire load history is first defined as the initial reference point, and the load spectrum is rearranged. Then, the equivalent relative strain of subsequent points relative to the reference point is calculated. Once the equivalent relative strain no longer rises monotonously and drops, the load from the reference point to the point where the equivalent relative strain drops is counted as load repetition. At the same time, the descending point is defined as a new relative reference point, and the previous process is repeated to continue counting the subsequent load repetitions, and finally all load repetitions of the entire load history are determined. The calculation formula of the von Mises equivalent stress in the Wang-Brown multi-axis cycle counting method is:
Figure PCTCN2021091924-appb-000033
Figure PCTCN2021091924-appb-000033
其中,σ x(t)、σ y(t)、σ z(t)分别是t时刻的对应坐标轴的拉压应力;τ xy(t)、τ yz(t)、τ xz(t)分别是t时刻的对应平面的剪切应力。 Among them, σ x (t), σ y (t), and σ z (t) are the tensile and compressive stresses of the corresponding coordinate axis at time t respectively; τ xy (t), τ yz (t), and τ xz (t) are respectively Is the shear stress of the corresponding plane at time t.
t时刻相对于t r时刻的相对等效应力
Figure PCTCN2021091924-appb-000034
的计算公式为:
at time t relative to R & lt equivalent stress time t
Figure PCTCN2021091924-appb-000034
The calculation formula is:
Figure PCTCN2021091924-appb-000035
Figure PCTCN2021091924-appb-000036
Figure PCTCN2021091924-appb-000035
Figure PCTCN2021091924-appb-000036
其中,公式(2)中相对应力σ r x(t),σ r y(t),σ r z(t),
Figure PCTCN2021091924-appb-000037
的计算表达式分别为:σ r x(t)=σ x(t)-σ x(t r),σ r y(t)=σ y(t)-σ y(t r),σ r z(t)=σ z(t)-σ z(t r),
Figure PCTCN2021091924-appb-000038
σ ij(t r)为t r时刻点的应力张量,也就是说,
Among them, the relative stress in formula (2) σ r x (t), σ r y (t), σ r z (t),
Figure PCTCN2021091924-appb-000037
The calculation expressions are: σ r x (t) = σ x (t)-σ x (t r ), σ r y (t) = σ y (t)-σ y (t r ), σ r z (t)=σ z (t)-σ z (t r ),
Figure PCTCN2021091924-appb-000038
σ ij (t r ) is the stress tensor at time t r, that is,
σ x(t r)、σ y(t r)、σ z(t r)分别是t r时刻对应坐标轴的拉压应力; σ x (t r ), σ y (t r ), and σ z (t r ) are respectively the tensile and compressive stresses corresponding to the coordinate axis at the time t r;
τ xy(t r)、τ yz(t r)、τ xz(t r)分别是t r时刻的对应平面的剪切应力。 τ xy (t r ), τ yz (t r ), and τ xz (t r ) are respectively the shear stress of the corresponding plane at the time t r.
步骤3):建立直角坐标系OXYZ,其中,O为坐标原点,坐标原点O位于缺口根部的表面上,X轴与缺口件的轴线平行。利用提出的权平均最大剪切应力平面来作为多轴变幅载荷下整个载荷历程的临界面,权平均最大剪切应力平面的确定公式为:Step 3): Establish a rectangular coordinate system OXYZ, where O is the coordinate origin, the coordinate origin O is located on the surface of the root of the notch, and the X axis is parallel to the axis of the notch. Using the proposed weighted average maximum shear stress plane as the critical surface of the entire load history under multiaxial variable amplitude load, the formula for determining the weighted average maximum shear stress plane is:
Figure PCTCN2021091924-appb-000039
Figure PCTCN2021091924-appb-000039
Figure PCTCN2021091924-appb-000040
Figure PCTCN2021091924-appb-000040
其中,
Figure PCTCN2021091924-appb-000041
Figure PCTCN2021091924-appb-000042
为整个载荷历程确定的权平均最大剪切应力平面的位向角,m为总的载荷反复数;w(k)为第k个载荷反复的权函数,φ cr(k)表示第k个载荷反复的临界面的法向向量
Figure PCTCN2021091924-appb-000043
与Z轴的夹角,θ cr(k)为表示第k个载荷反复的临界面的法向向量
Figure PCTCN2021091924-appb-000044
在X-Y平面上的投影与X轴的夹角,权函数的计算公式为:
in,
Figure PCTCN2021091924-appb-000041
with
Figure PCTCN2021091924-appb-000042
The orientation angle of the weighted average maximum shear stress plane determined for the entire load history, m is the total number of load repetitions; w(k) is the weight function of the k-th load repetition, and φ cr (k) represents the k-th load Normal vector of repeated critical surface
Figure PCTCN2021091924-appb-000043
The included angle with the Z axis, θ cr (k) is the normal vector representing the critical surface of the k-th load repetition
Figure PCTCN2021091924-appb-000044
The angle between the projection on the XY plane and the X axis, the calculation formula of the weight function is:
Figure PCTCN2021091924-appb-000045
Figure PCTCN2021091924-appb-000045
其中,分子
Figure PCTCN2021091924-appb-000046
为第k个载荷反复中的最大剪切应力范围,剪切应力范围
Figure PCTCN2021091924-appb-000047
越大,权函数w(k)在加权平均过程中的影响越显著。分母
Figure PCTCN2021091924-appb-000048
是m个最大剪切应力范围
Figure PCTCN2021091924-appb-000049
中的最大值,
Figure PCTCN2021091924-appb-000050
的计算公式如下:
Among them, the molecule
Figure PCTCN2021091924-appb-000046
Is the maximum shear stress range in the k-th load repetition, the shear stress range
Figure PCTCN2021091924-appb-000047
The larger the value, the more significant the influence of the weight function w(k) in the weighted average process. Denominator
Figure PCTCN2021091924-appb-000048
Is m maximum shear stress range
Figure PCTCN2021091924-appb-000049
The maximum value in
Figure PCTCN2021091924-appb-000050
The calculation formula is as follows:
Figure PCTCN2021091924-appb-000051
Figure PCTCN2021091924-appb-000051
如图2b所示,要确定第k个载荷反复的临界面的φ cr(k)、θ cr(k),需要计算第k个载荷反复中,所有经过原点O的平面Δ上的剪切应力范围。在计算过程中,平面Δ的角度φ和θ的变化范围分别是0°到180°和0°到360°。其中,角度φ是平面Δ的法向向量
Figure PCTCN2021091924-appb-000052
与Z轴的夹角,角度θ是平面Δ的法向向量
Figure PCTCN2021091924-appb-000053
在X-Y平面上的投影与X轴的夹角。
As shown in Figure 2b, to determine φ cr (k) and θ cr (k) of the critical surface of the k-th load repetition, it is necessary to calculate the shear stress on all planes Δ passing through the origin O during the k-th load repetition Scope. In the calculation process, the angles φ and θ of the plane Δ vary from 0° to 180° and 0° to 360°, respectively. Among them, the angle φ is the normal vector of the plane Δ
Figure PCTCN2021091924-appb-000052
The angle with the Z axis, the angle θ is the normal vector of the plane Δ
Figure PCTCN2021091924-appb-000053
The angle between the projection on the XY plane and the X axis.
平面Δ上的应力张量σ′ ij(包含有正应力和剪切应力)的计算公式如下: The calculation formula of the stress tensor σ′ ij (including normal stress and shear stress) on the plane Δ is as follows:
Figure PCTCN2021091924-appb-000054
Figure PCTCN2021091924-appb-000054
其中σ′ x、σ′ y、σ′ z分别是平面Δ的对应的坐标轴X'Y'Z'上对应坐标轴的拉压应力;τ′ xy、τ′ yz、τ′ xz分别是平面Δ上的剪切应力; Where σ′ x , σ′ y , and σ′ z are the tensile and compressive stresses on the corresponding coordinate axis X'Y'Z' of the plane Δ; τ′ xy , τ′ yz , τ′ xz are the planes respectively Shear stress on Δ;
其中,M T是转换矩阵M的转置,转换矩阵M的表达式如下: Among them, M T is the transpose of the transformation matrix M, and the expression of the transformation matrix M is as follows:
Figure PCTCN2021091924-appb-000055
Figure PCTCN2021091924-appb-000055
通过比较不同平面Δ上剪切应力范围的数值,可以确定最大剪切应力范围
Figure PCTCN2021091924-appb-000056
和最大剪切应力范围
Figure PCTCN2021091924-appb-000057
平面的位相角。需要注意的是在一个载荷反复中,可能有多个具有相同最大剪切应力范围的平面。然后,计算这些最大剪切应力范围的平面上的法向应力(即正应力),通过下面两个公式可以计算最大剪切应力范围
Figure PCTCN2021091924-appb-000058
平面上的最大法向应力。其中,通过以下公式8计算最大剪切应力范围
Figure PCTCN2021091924-appb-000059
平面上的法向应力σ x′(t),
By comparing the values of the shear stress range on different planes Δ, the maximum shear stress range can be determined
Figure PCTCN2021091924-appb-000056
And maximum shear stress range
Figure PCTCN2021091924-appb-000057
The phase angle of the plane. It should be noted that in a load repetition, there may be multiple planes with the same maximum shear stress range. Then, calculate the normal stress (ie normal stress) on the plane of these maximum shear stress ranges. The maximum shear stress range can be calculated by the following two formulas
Figure PCTCN2021091924-appb-000058
The maximum normal stress on the plane. Among them, the maximum shear stress range is calculated by the following formula 8
Figure PCTCN2021091924-appb-000059
The normal stress on the plane σ x′ (t),
Figure PCTCN2021091924-appb-000060
Figure PCTCN2021091924-appb-000060
通过公式9确定第k个载荷反复中的最大剪切应力范围
Figure PCTCN2021091924-appb-000061
平面上的最大法向拉伸应力,
Determine the maximum shear stress range in the k-th load iteration by formula 9
Figure PCTCN2021091924-appb-000061
The maximum normal tensile stress on the plane,
Figure PCTCN2021091924-appb-000062
Figure PCTCN2021091924-appb-000062
其中,t p是第k个载荷反复中的一个时刻; Among them, t p is a moment in the k-th load iteration;
t start是第k个载荷反复的开始时刻; t start is the start time of the k-th load iteration;
t end是第k个载荷反复的结束时刻。通过比较最大剪切应力范围
Figure PCTCN2021091924-appb-000063
平面上的法向拉伸应力,将具有最大法向拉伸应力的最大剪切应力范围平面定义为第k个载荷反复的临界面,相应地,将确定的第k个载荷反复的临界面的角度表示为φ cr(k)和θ cr(k)。将φ cr(k)和θ cr(k)代入到式3和4中,可以求解出整个载荷历程的临界面角度
Figure PCTCN2021091924-appb-000064
Figure PCTCN2021091924-appb-000065
可以看出,在确定整个载荷历程的临界面角度
Figure PCTCN2021091924-appb-000066
Figure PCTCN2021091924-appb-000067
的过程中,提出的临界面确定方法考虑了每个反复中最大剪切应力平面上的剪应力范围和法向应力。
t end is the end time of the k-th load repetition. By comparing the maximum shear stress range
Figure PCTCN2021091924-appb-000063
The normal tensile stress on the plane, the plane with the maximum shear stress range of the maximum normal tensile stress is defined as the critical surface of the k-th load repetition, and accordingly, the determined critical surface of the k-th load repetition is determined The angle is expressed as φ cr (k) and θ cr (k). Substituting φ cr (k) and θ cr (k) into equations 3 and 4, the critical plane angle of the entire load history can be solved
Figure PCTCN2021091924-appb-000064
with
Figure PCTCN2021091924-appb-000065
It can be seen that in determining the critical surface angle of the entire load history
Figure PCTCN2021091924-appb-000066
with
Figure PCTCN2021091924-appb-000067
In the process, the proposed critical surface determination method takes into account the shear stress range and normal stress on the plane of the maximum shear stress in each iteration.
所述步骤3)提出的权函数在比例或非比例恒幅正弦波加载下等于1,因此,多轴比例或非比例恒幅正弦波加载下,临界面即为具有最大法向拉伸应力的最大剪切平面。The weight function proposed in step 3) is equal to 1 under proportional or non-proportional constant-amplitude sine wave loading. Therefore, under multi-axial proportional or non-proportional constant-amplitude sine wave loading, the critical surface is the one with the maximum normal tensile stress. Maximum cutting plane.
步骤4):对于每个载荷反复,计算权平均最大剪切应力平面上的疲劳损伤参量,选取高周疲劳准则来计算疲劳损伤。Zhang和Shang提出的基于临界面法的高周疲劳准则如下:Step 4): For each load iteration, calculate the fatigue damage parameter on the weighted average maximum shear stress plane, and select the high cycle fatigue criterion to calculate the fatigue damage. The high cycle fatigue criterion based on the critical surface method proposed by Zhang and Shang is as follows:
Figure PCTCN2021091924-appb-000068
Figure PCTCN2021091924-appb-000068
其中,C a为临界面上的剪切应力幅(MPa),N a为临界面上的正应力幅(MPa),N m为临界面上的平均正应力(MPa),f -1为对称弯曲疲劳极限(MPa),t -1为对称纯扭疲劳极限(MPa),σ u为拉伸疲劳强度(MPa),τ eq,a为等效剪切应力幅,N fk为第k个载荷反复下的疲劳寿命,C τ为纯扭加载下的疲劳强度系数,m τ为纯扭加载下的疲劳强度指数,Sign(N m)为符号函数,可以表示为
Figure PCTCN2021091924-appb-000069
Wherein, C a is the shear stress amplitude (MPa) Critical plane, N a positive stress amplitude (MPa) Critical surface, N m is the average normal stress in the critical surface (MPa), f -1 symmetrical Bending fatigue limit (MPa), t -1 is the symmetrical pure torsion fatigue limit (MPa), σ u is the tensile fatigue strength (MPa), τ eq, a is the equivalent shear stress amplitude, and N fk is the kth load The fatigue life under repeated, C τ is the fatigue strength coefficient under pure torsion loading, m τ is the fatigue strength index under pure torsion loading, and Sign(N m ) is a symbolic function, which can be expressed as
Figure PCTCN2021091924-appb-000069
估算每个载荷反复的疲劳损伤D k,疲劳损伤D k的估算公式为: To estimate the fatigue damage D k for each repeated load, the formula for estimating the fatigue damage D k is:
Figure PCTCN2021091924-appb-000070
Figure PCTCN2021091924-appb-000070
步骤5):利用Miner线性疲劳损伤累积理论,计算权平均最大剪切应力平面上的累积疲劳损伤:Step 5): Using the Miner linear fatigue damage accumulation theory, calculate the cumulative fatigue damage on the weighted average maximum shear stress plane:
Figure PCTCN2021091924-appb-000071
Figure PCTCN2021091924-appb-000071
其中D为权平均最大剪切应力平面上的上的累积疲劳损伤,m为总的载荷反复数。Where D is the cumulative fatigue damage on the weighted average maximum shear stress plane, and m is the total number of load repetitions.
步骤6):确定疲劳失效需要的载荷块数N blockStep 6): Determine the number of load blocks N block required for fatigue failure:
Figure PCTCN2021091924-appb-000072
Figure PCTCN2021091924-appb-000072
所述步骤3)提出的临界面确定方法考虑了每个反复中最大剪切应力平面上的剪应力范围和法向应力,多数疲劳裂纹萌生在最大剪切平面,并且垂直于最大剪切平面上的法向拉伸应力能够加速疲劳损伤过程。因此提出的临界面确定方法考虑了影响疲劳失效过程的主要损伤机理。The critical surface determination method proposed in step 3) takes into account the shear stress range and normal stress on the maximum shear stress plane in each iteration, and most fatigue cracks originate in the maximum shear plane and are perpendicular to the maximum shear plane. The normal tensile stress can accelerate the fatigue damage process. Therefore, the critical surface determination method proposed takes into account the main damage mechanisms that affect the fatigue failure process.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

  1. 一种基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,包括以下步骤:A multiaxial fatigue life prediction method based on the weighted average maximum shear stress plane, which is characterized in that it includes the following steps:
    获取缺口件的载荷历程,利用Wang-Brown多轴循环计数算法确定载荷历程中所有的载荷反复,获得总的载荷反复数m;Obtain the load history of the notched part, use the Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m;
    对于第k个载荷反复,计算该第k个载荷反复中所有最大剪切应力范围平面上的法向应力值,选取出具有最大法向应力值的最大剪切应力范围平面作为第k个载荷反复的临界面;For the k-th load iteration, calculate the normal stress value on all the planes of the maximum shear stress range in the k-th load iteration, and select the plane with the maximum shear stress range of the maximum normal stress value as the k-th load iteration Critical surface
    将各个载荷反复的临界面的位相角采用加权求和平均的方式获得的基于权平均最大剪切应力平面作为整个载荷历程的临界面;The phase angle of the critical surface of each load repeated using the weighted sum average method to obtain the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
    根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,并利用Miner线性疲劳损伤累积理论计算整个载荷历程的临界面的累积疲劳损伤。According to the critical surface of the entire load history, the fatigue life of each load repeated is determined, and the cumulative fatigue damage of the critical surface of the entire load history is calculated using the Miner linear fatigue damage accumulation theory.
  2. 根据权利要求1所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,进而确定整个载荷历程的临界面的累积疲劳损伤的方法包括:The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane of claim 1, wherein the fatigue life of each load repetition is determined according to the critical surface of the entire load history, and then the critical surface of the entire load history is determined The methods of cumulative fatigue damage of the interface include:
    根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命N fk,并根据公式11估算每个循环的疲劳损伤D k Determine the fatigue life N fk of each load repetition according to the critical surface of the entire load history, and estimate the fatigue damage D k of each cycle according to formula 11.
    疲劳损伤D k的估算公式为: The estimation formula of fatigue damage D k is:
    Figure PCTCN2021091924-appb-100001
    Figure PCTCN2021091924-appb-100001
    利用Miner线性疲劳损伤累积理论,计算权平均最大剪切应力平面上的累积疲劳损伤:Using the Miner linear fatigue damage accumulation theory, calculate the cumulative fatigue damage on the weighted average maximum shear stress plane:
    Figure PCTCN2021091924-appb-100002
    其中D为权平均最大剪切应力平面上的累积疲劳损伤;
    Figure PCTCN2021091924-appb-100002
    Where D is the cumulative fatigue damage on the weighted average maximum shear stress plane;
    确定疲劳失效需要的载荷块数N blockDetermine the number of load blocks required for fatigue failure N block :
    Figure PCTCN2021091924-appb-100003
    Figure PCTCN2021091924-appb-100003
  3. 根据权利要求1所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,对于柱状缺口件,将各个载荷反复的临界面的位相角采用加权求和平均的方式获得基于权平均最大剪切应力平面的方法包括:The multiaxial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 1, characterized in that, for cylindrical notched parts, the phase angles of the critical surfaces where each load is repeated are obtained by a weighted sum average method Methods based on the weighted average maximum shear stress plane include:
    建立直角坐标系OXYZ,其中,O为坐标原点,坐标原点O位于缺口根部的表面上,X轴与缺口件的轴线平行,所述权平均最大剪切应力平面的确定公式为:Establish a rectangular coordinate system OXYZ, where O is the coordinate origin, the coordinate origin O is located on the surface of the notch root, and the X axis is parallel to the axis of the notch. The formula for determining the weighted average maximum shear stress plane is:
    Figure PCTCN2021091924-appb-100004
    Figure PCTCN2021091924-appb-100004
    Figure PCTCN2021091924-appb-100005
    Figure PCTCN2021091924-appb-100005
    其中,
    Figure PCTCN2021091924-appb-100006
    Figure PCTCN2021091924-appb-100007
    为整个载荷历程确定的权平均最大剪切应力平面的位相角;
    in,
    Figure PCTCN2021091924-appb-100006
    with
    Figure PCTCN2021091924-appb-100007
    The phase angle of the weighted average maximum shear stress plane determined for the entire load history;
    w(k)为第k个载荷反复的权函数;w(k) is the weight function of the k-th load iteration;
    计算第k个载荷反复中,求解所有经过O点的平面Δ上的剪切应力范围,平面Δ的位相角为φ和θ,φ为平面Δ的法向向量
    Figure PCTCN2021091924-appb-100008
    与Z轴的夹角,θ为平面Δ的法向向量
    Figure PCTCN2021091924-appb-100009
    在X-Y平面上的投影与X轴的夹角,角度φ和θ的变化范围分别是0°到180°和0°到360°,通过比较不同平面Δ上剪切应力范围的数值,确定最大剪切应力范围
    Figure PCTCN2021091924-appb-100010
    和最大剪切应力范围
    Figure PCTCN2021091924-appb-100011
    平面的位相角,并求解出最大剪切应力范围
    Figure PCTCN2021091924-appb-100012
    平面上的法向应力,通过比较最大剪切应力范围
    Figure PCTCN2021091924-appb-100013
    平面上的法向应力,将具有最大法向拉伸应力的最大剪切应力范围平面定义为第k个载荷反复的临界面,相应地,将确定的第k个载荷反复的临界面的角度φ表示为φ cr(k),θ表示为θ cr(k),将φ cr(k)和θ cr(k)代入到公式3和4中,求解出整个载荷历程的权平均最大剪切应力平面的位相角
    Figure PCTCN2021091924-appb-100014
    Figure PCTCN2021091924-appb-100015
    In the calculation of the k-th load iteration, the shear stress range on the plane Δ passing through the point O is calculated. The phase angles of the plane Δ are φ and θ, and φ is the normal vector of the plane Δ
    Figure PCTCN2021091924-appb-100008
    The angle with the Z axis, θ is the normal vector of the plane Δ
    Figure PCTCN2021091924-appb-100009
    The angle between the projection on the XY plane and the X axis, the angles φ and θ vary from 0° to 180° and 0° to 360°, respectively. By comparing the values of the shear stress range on different planes Δ, the maximum shear is determined Shear stress range
    Figure PCTCN2021091924-appb-100010
    And maximum shear stress range
    Figure PCTCN2021091924-appb-100011
    The phase angle of the plane, and the maximum shear stress range is solved
    Figure PCTCN2021091924-appb-100012
    Normal stress on the plane, by comparing the maximum shear stress range
    Figure PCTCN2021091924-appb-100013
    The normal stress on the plane, the plane with the maximum shear stress range of the maximum normal tensile stress is defined as the critical surface of the k-th load repetition, correspondingly, the angle of the critical surface of the k-th load repetition is determined φ Denoted as φ cr (k), θ as θ cr (k), substituting φ cr (k) and θ cr (k) into formulas 3 and 4 to solve for the weighted average maximum shear stress plane of the entire load history Phase angle
    Figure PCTCN2021091924-appb-100014
    with
    Figure PCTCN2021091924-appb-100015
  4. 根据权利要求3所述的基于权平均最大剪切应力平面的多轴疲劳寿命 预测方法,其特征在于,所述权函数的计算公式为:The multiaxial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 3, wherein the calculation formula of the weight function is:
    Figure PCTCN2021091924-appb-100016
    Figure PCTCN2021091924-appb-100016
    其中,分子
    Figure PCTCN2021091924-appb-100017
    为第k个载荷反复中的最大剪切应力范围;
    Among them, the molecule
    Figure PCTCN2021091924-appb-100017
    Is the maximum shear stress range in the k-th load repetition;
    分母
    Figure PCTCN2021091924-appb-100018
    是m个最大剪切应力范围
    Figure PCTCN2021091924-appb-100019
    中的最大值,
    Figure PCTCN2021091924-appb-100020
    的计算公式如下:
    Denominator
    Figure PCTCN2021091924-appb-100018
    Is m maximum shear stress range
    Figure PCTCN2021091924-appb-100019
    The maximum value in
    Figure PCTCN2021091924-appb-100020
    The calculation formula is as follows:
    Figure PCTCN2021091924-appb-100021
    Figure PCTCN2021091924-appb-100021
  5. 根据权利要求3所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 3, characterized in that:
    通过以下公式8计算最大剪切应力范围
    Figure PCTCN2021091924-appb-100022
    平面上的法向应力σ x′(t),
    Calculate the maximum shear stress range by the following formula 8
    Figure PCTCN2021091924-appb-100022
    The normal stress on the plane σ x′ (t),
    Figure PCTCN2021091924-appb-100023
    Figure PCTCN2021091924-appb-100023
    通过公式9确定第k个载荷反复中的最大剪切应力范围
    Figure PCTCN2021091924-appb-100024
    平面上的最大法向拉伸应力,
    Determine the maximum shear stress range in the k-th load iteration by formula 9
    Figure PCTCN2021091924-appb-100024
    The maximum normal tensile stress on the plane,
    Figure PCTCN2021091924-appb-100025
    Figure PCTCN2021091924-appb-100025
    其中,t p是第k个载荷反复中的一个时刻; Among them, t p is a moment in the k-th load iteration;
    t start是第k个载荷反复的开始时刻; t start is the start time of the k-th load iteration;
    t end是第k个载荷反复的结束时刻。 t end is the end time of the k-th load repetition.
  6. 根据权利要求1所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 1, characterized in that:
    在Wang-Brown的多轴循环计数算法中,包括以下步骤:In Wang-Brown's multi-axis cycle counting algorithm, the following steps are included:
    将整个载荷历程的最大von Mises等效应变点定义为初始参考点,对载荷谱进行重新排列,计算得到各点相对于初始参考点的等效相对应变;Define the maximum von Mises equivalent strain point of the entire load history as the initial reference point, rearrange the load spectrum, and calculate the equivalent relative strain of each point relative to the initial reference point;
    一旦该等效相对应变开始下降,就将初始参考点到等效相对应变出现下降点之间的载荷计数为载荷反复,同时将该下降点定义为新的初始参考点, 如此重复,最终确定整个载荷历程的所有载荷反复数。Once the equivalent relative strain begins to decrease, the load between the initial reference point and the point at which the equivalent relative strain appears to decrease is counted as load repetition, and the descent point is defined as the new initial reference point. Repeat this process to finally determine the entire The total number of load repetitions in the load history.
  7. 根据权利要求6所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 6, characterized in that:
    在Wang-Brown多轴循环计数法中,von Mises等效应力的计算公式为:In the Wang-Brown multi-axis cycle counting method, the von Mises equivalent stress calculation formula is:
    Figure PCTCN2021091924-appb-100026
    Figure PCTCN2021091924-appb-100026
    其中,σ x(t)、σ y(t)、σ z(t)分别是t时刻的对应坐标轴的拉压应力; Among them, σ x (t), σ y (t), and σ z (t) are respectively the tensile and compressive stresses of the corresponding coordinate axis at time t;
    τ xy(t)、τ yz(t)、τ xz(t)分别是t时刻的对应平面的剪切应力; τ xy (t), τ yz (t), and τ xz (t) are respectively the shear stress of the corresponding plane at time t;
    t时刻相对于t r时刻的相对等效应力
    Figure PCTCN2021091924-appb-100027
    的计算公式为:
    at time t relative to R & lt equivalent stress time t
    Figure PCTCN2021091924-appb-100027
    The calculation formula is:
    Figure PCTCN2021091924-appb-100028
    Figure PCTCN2021091924-appb-100028
    其中,公式2中相对应力σ r x(t),σ r y(t),σ r z(t),
    Figure PCTCN2021091924-appb-100029
    的计算表达式分别为:σ r x(t)=σ x(t)-σ x(t r),σ r y(t)=σ y(t)-σ y(t r),σ r z(t)=σ z(t)-σ z(t r),
    Figure PCTCN2021091924-appb-100030
    σ ij(t r)为t r时刻点的应力张量,
    Among them, the relative stress in formula 2 σ r x (t), σ r y (t), σ r z (t),
    Figure PCTCN2021091924-appb-100029
    The calculation expressions are: σ r x (t) = σ x (t)-σ x (t r ), σ r y (t) = σ y (t)-σ y (t r ), σ r z (t)=σ z (t)-σ z (t r ),
    Figure PCTCN2021091924-appb-100030
    σ ij (t r ) is the stress tensor at time t r,
    σ x(t r)、σ y(t r)、σ z(t r)分别是t r时刻对应坐标轴的拉压应力; σ x (t r ), σ y (t r ), and σ z (t r ) are respectively the tensile and compressive stresses corresponding to the coordinate axis at the time t r;
    τ xy(t r)、τ yz(t r)、τ xz(t r)分别是t r时刻的对应平面的剪切应力。 τ xy (t r ), τ yz (t r ), and τ xz (t r ) are respectively the shear stress of the corresponding plane at the time t r.
  8. 根据权利要求2所述的基于权平均最大剪切应力平面的多轴疲劳寿命预测方法,其特征在于,根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命N fk是采用高周疲劳准则来计算的,其公式如下: The multi-axial fatigue life prediction method based on the weighted average maximum shear stress plane according to claim 2, characterized in that the fatigue life N fk of each load repetition is determined according to the critical surface of the entire load history by adopting the high cycle fatigue criterion To calculate, the formula is as follows:
    Figure PCTCN2021091924-appb-100031
    Figure PCTCN2021091924-appb-100031
    其中,C a为临界面上的剪切应力幅,N a为临界面上的正应力幅,N m为临界面上的平均正应力,f -1为对称弯曲疲劳极限,t -1为对称纯扭疲劳极限,σ u为拉伸疲劳强度,τ eq,a为等效剪切应力幅,N fk为第k个载荷反复下的疲劳寿命, C τ为纯扭加载下的疲劳强度系数,m τ为纯扭加载下的疲劳强度指数,Sign(N m)为符号函数,表示为:
    Figure PCTCN2021091924-appb-100032
    Wherein, C a critical shear stress amplitude plane, N a is the critical stress amplitude positive surface, N m is the average normal stress in the critical surface, f -1 symmetrical bending fatigue limit, t -1 symmetrical The pure torsion fatigue limit, σ u is the tensile fatigue strength, τ eq, a is the equivalent shear stress amplitude, N fk is the fatigue life under the k-th load repetition, C τ is the fatigue strength coefficient under the pure torsion load, m τ is the fatigue strength index under pure torsion loading, and Sign(N m ) is a symbolic function, expressed as:
    Figure PCTCN2021091924-appb-100032
  9. 一种基于权平均最大剪切应力平面的多轴疲劳寿命预测装置,其特征在于,包括:A multi-axis fatigue life prediction device based on the weighted average maximum shear stress plane, which is characterized in that it comprises:
    载荷反复确定模块,用于获取缺口件的载荷历程,并利用Wang-Brown多轴循环计数算法确定载荷历程中所有的载荷反复,获得总的载荷反复数m;The load repetition determination module is used to obtain the load history of the notched parts, and use the Wang-Brown multi-axis cycle counting algorithm to determine all load repetitions in the load history, and obtain the total load repetition number m;
    各载荷反复的临界面确定模块,对于第k个载荷反复,计算该第k个载荷反复中所有最大剪切应力范围平面上的法向应力值,选取具有最大法向应力值的最大剪切应力范围平面作为第k个载荷反复的临界面;Critical surface determination module for each load repetition, for the k-th load repetition, calculate the normal stress value on the plane of the maximum shear stress range in the k-th load repetition, and select the maximum shear stress with the maximum normal stress value The scope plane is used as the critical surface of the k-th load repetition;
    整个载荷历程的临界面的临界面确定模块,将各个载荷反复的临界面的位相角采用加权求和平均的方式获得的基于权平均最大剪切应力平面作为整个载荷历程的临界面;The critical surface determination module of the critical surface of the entire load history uses the weighted summation method to obtain the phase angle of the critical surface of each load repeated as the maximum shear stress plane based on the weighted average as the critical surface of the entire load history;
    疲劳损伤估算模块,用于根据整个载荷历程的临界面确定每个载荷反复的疲劳寿命,并利用Miner线性疲劳损伤累积理论计算权平均最大剪切应力平面上的累积疲劳损伤。The fatigue damage estimation module is used to determine the fatigue life of each load repeated according to the critical surface of the entire load history, and use the Miner linear fatigue damage accumulation theory to calculate the cumulative fatigue damage on the weighted average maximum shear stress plane.
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