WO2021227738A1 - Novel long lasting buffering air column bag - Google Patents

Novel long lasting buffering air column bag Download PDF

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Publication number
WO2021227738A1
WO2021227738A1 PCT/CN2021/086541 CN2021086541W WO2021227738A1 WO 2021227738 A1 WO2021227738 A1 WO 2021227738A1 CN 2021086541 W CN2021086541 W CN 2021086541W WO 2021227738 A1 WO2021227738 A1 WO 2021227738A1
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WIPO (PCT)
Prior art keywords
air
heat
film
film body
gas
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PCT/CN2021/086541
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French (fr)
Chinese (zh)
Inventor
朱远富
李建
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重庆新瑞丽包装印务有限公司
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Publication of WO2021227738A1 publication Critical patent/WO2021227738A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/051Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
    • B65D81/052Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric filled with fluid, e.g. inflatable elements

Definitions

  • the invention relates to the technical field of packaging and transportation, in particular to a new type of long-acting cushioning air column bag.
  • Air column bags are common packaging supplies and are widely used in the packaging and transportation industry.
  • the traditional cushioning air column bag uses two layers of co-extruded film, as a whole air column bag, two valve films are set in it.
  • the valve film is made of 70-90mm wide and 3.8 silk thick pure PE material, and This material is printed with white high temperature resistant ink of about 10*30mm as the air valve, and its function is that the white ink air valve is not heat-sealed and connected when the 4 layers of film are heat-sealed, thereby leaving a channel as the cylinder air inlet; in white, high temperature resistant
  • the opening point of this valve is in the middle of the valve membrane in the high-temperature ink area, its shape is small, it is difficult to find and open it after the airflow in the main airway enters, which makes it difficult for gas to enter the cylinder; at the same time, it is difficult to enter the cylinder during production.
  • the opening point of the air valve is also very easy to run out of the white high-temperature ink air valve range, so that the cylinder cannot enter the air.
  • the purpose of the present invention is to provide a new type of long-acting buffer air column bag, which can increase the air intake speed and air retention time, and can reduce the loss and defect rate caused by production.
  • the present invention provides a new long-lasting cushioning air column bag, including a film body, the film body includes at least two outer films and at least two inner films, the at least two outer films and the The at least two inner membranes are formed with an inflatable channel arranged on the upper part of the membrane body for external air to fill the membrane body, and the lower part of the membrane body is provided with a plurality of inflatable channels.
  • the passage communicates with a gas storage chamber used to form a gas column when gas enters.
  • it also includes a number of one-to-one corresponding to the air storage chamber, for the gas in the inflation channel to flow to correspond to the air storage chamber and can adjust the speed and impact of the air flow to prevent damage to the membrane The cushion airway of the layer body.
  • the buffer air passage includes at least one curved air flow passage.
  • the buffer air passage is formed by heat-sealing the film body with a first predetermined mold
  • the air storage chamber is formed by heat-sealing the film body with a second predetermined mold
  • the The inflatable channel is formed by thermally bonding the second predetermined mold and the third predetermined mold with the film body.
  • the film body is further provided with two pieces respectively located on both sides of the inflatable channel, used to make the air nozzle or the gun head and the inflator when the air nozzle or the gun head is inflated into the inflatable channel.
  • the airway easy to open line that connects quickly and accurately.
  • the film body is provided with a first outer film, the first inner film, the second inner film, and the second outer film at the upper end of the inflatable channel.
  • the film body is provided with two second heat-sealing lines located at the lower end of the inflatable duct.
  • One of the second heat-sealing lines is used to connect the first outer film on the first side of the film body It is heat-sealed and connected to the first inner film, and another second heat-sealing line is used to heat-seal and connect the second inner film and the second outer film on the second side of the film body.
  • the film body is further provided with:
  • the buffer air passage corresponds to the third heat sealing line of the connected air inlet one by one;
  • any of the fourth heat-sealing lines and the third heat-sealing line corresponding to it is provided for adjusting the inlet speed and inlet pressure of the buffer air passage to prevent the gas from damaging the The air column shoulders of the first inner membrane and the second inner membrane.
  • an airway closing line for closing the airway is provided at one end of the inflation channel away from the air inlet.
  • both the first inner film and the second inner film are provided with a sealing coating for preventing gas leakage when the first inner film and the second inner film are attached.
  • the present invention designs a new type of long-lasting cushioning air column bag according to the different requirements of packaging and transportation. Because the traditional cushioning air column bag with a valve film has short air retention time and the valve point is difficult to open This leads to disadvantages such as slow air intake speed, large production loss and high defect rate. Therefore, it is very useful to use a new type of long-lasting cushion air column bag with a long air retention time, fast air intake speed, production loss and low defect rate airless valve film. necessary.
  • the above-mentioned new long-acting cushioning air column bag includes a film body, which includes at least two outer films and at least two inner films, at least two outer films and at least two inner films are formed with inflatable channels, The channel is arranged on the upper part of the membrane body, and the gas-filled channel is used to fill the membrane body with external air; further, the membrane body is provided with several gas storage chambers, and all the gas storage chambers are arranged in the lower part of the membrane body and are connected with each other. The gas filling passage is connected, and the gas storage chamber is used for gas filling to form a gas column.
  • the above-mentioned inflatable passage is arranged through at least two outer membranes and at least two inner membranes, and the air storage chamber is connected to the inflatable passage, which can greatly increase the air retention time of the cushion air column bag and make the product better and better quality. more reliable.
  • the new long-lasting buffer air column bag provided by this application has good heat sealing effect, strong air tightness, and long air retention time, which can avoid the increase in cost due to the installation of the air valve membrane, and at the same time Avoiding the positioning requirements of the valve film and the opening point during heat sealing in the traditional manufacturing process, which can greatly improve the consistency and stability of product quality, reduce the scrap rate, improve production efficiency and reduce comprehensive manufacturing costs.
  • Figure 1 is a schematic diagram of the overall structure of a new type of long-acting cushioning air column bag disclosed in an embodiment of the present invention
  • Figure 2 is a schematic diagram of the gas flow of a single gas column before inflation
  • Figure 3 is a schematic diagram of the lateral cross-section of the new long-acting cushioning air column bag after inflation.
  • the core of the present invention is to provide a new type of long-acting buffer air column bag, which can increase the air intake speed and air retention time, and can reduce the loss and defect rate caused by production.
  • Figure 1 is a schematic diagram of the overall structure of a new long-lasting cushioning air column bag disclosed in an embodiment of the present invention
  • Figure 2 is a schematic diagram of the gas flow of a single air column before inflation
  • Figure 3 is a new long-lasting air column after inflation
  • the arrow directions in Fig. 1 and Fig. 2 are the gas flow directions in each air passage.
  • the new long-lasting cushioning air column bag provided by the embodiment of the present invention includes a film body, the film body includes at least two outer films and at least two inner films, and at least two outer films and at least two inner films are formed with inflatable Channel 5, the membrane body is also provided with several air storage chambers 8 connected to the inflatable channel 5.
  • the outer membrane and inner membrane of the membrane body can be arranged in two or more layers, for ease of description In the following specific embodiments, the arrangement of two outer membranes and two inner membranes is used as an example to illustrate in detail.
  • the inflatable channel 5 is provided on the upper part of the membrane body.
  • the inflatable channel 5 is formed by two outer membranes and two inner membranes.
  • the inflatable channel 5 is used to fill the membrane body with external air.
  • the width of the inflatable channel 5 16-20mm;
  • gas storage chambers 8 are located in the lower part of the membrane body and communicate with the inflation channel 5.
  • the gas storage chambers 8 are used to fill gas to form a gas column.
  • the number of gas storage chambers 8 can be adjusted as required , This article does not make specific restrictions on this.
  • the above-mentioned inflatable passage is arranged by two layers of outer membrane and two layers of inner membrane, and the air storage chamber is connected with the inflatable passage, which can greatly improve the air retention time of the cushion air column bag, and make the product better in air-holding effect and more reliable in quality.
  • the new long-acting cushion air column bag can also be provided with several cushion air passages 7, and several cushion air passages 7 are arranged in one-to-one correspondence with the air storage chamber 8, and the cushion air passage 7 is used for the inflatable passage 5.
  • the gas flows to the corresponding gas storage chamber 8.
  • the buffer gas channel 7 can adjust the speed and impact force of the gas flow to prevent the gas from damaging the film body.
  • the upper part of the air column is composed of four layers of co-extruded film at a position of about 70-100 mm, and the lower part is composed of two layers of co-extruded film.
  • the inflation passage 5 is arranged in the transverse direction (the horizontal direction shown in FIG. 1), and the buffer air passage 7 and the air storage chamber 8 are both arranged in the longitudinal direction (vertical to the transverse direction).
  • the buffer air passage 7 can be configured to include at least one curved air flow channel, which can be configured as a zigzag air flow channel and/or an air flow channel with an arc-shaped inner wall, for example, the buffer air channel 7 can be provided It is an air channel formed by multiple S-shaped air flow channels connected in series up and down.
  • the S-shaped airflow channel has an arc-shaped contact surface, and the zigzag airflow channel has a zigzag contact surface. When the gas flows along the channel, the arc-shaped contact surface or the zigzag contact surface can reduce the speed and impact of the airflow to prevent the gas Damage the film.
  • the buffer air passage 7 can also be configured to be formed by connecting multiple sections of air flow passages of other shapes up and down in series, and any section of the air flow passage may have a figure eight shape, a smiley face shape or other special curved structures, which is not specifically limited herein.
  • the buffer air passage 7 is formed by heat bonding with the film body by a first preset mold
  • the air storage chamber 8 is formed by heat bonding with the film body by a second preset mold
  • the inflatable channel 5 is formed by heat bonding between the second preset mold and the third preset mold.
  • the mold and the film body are formed by heat bonding.
  • the above-mentioned new long-acting cushion air column bag through the arrangement of the inner and outer multilayer films, on the one hand, can greatly increase the air retention time, on the other hand, it can make the gas flow directly from the inflatable channel 5 to the buffer air channel 7 and pass through
  • the buffer air passage 7 flows to the air storage chamber 8 after buffering, which can increase the air inlet speed to improve the inflation efficiency.
  • the setting of the buffer air passage 7 can slow down the air inlet speed and return speed of the gas in the air column and reduce the gas's impact on the film.
  • the impact force of the body can reduce the damage to the film, make the product quality more reliable, and the air-holding effect is better.
  • the above-mentioned buffer air passage 7 can be formed only by heat-sealing the film body with the first predetermined mold
  • the air storage chamber 8 can be formed by heat-sealing the film body with the second predetermined mold
  • the air-filling channel 5 can be formed by the second predetermined mold and the film body.
  • the mold and the third preset mold can be formed by heat-sealing with the film layer body, and the processing process is simple in operation, low in loss, and low in cost.
  • the new long-lasting buffer air column bag provided by this application has good heat sealing effect, strong air tightness, and long air retention time, which can avoid the increase in cost due to the installation of the air valve membrane, and at the same time Avoiding the positioning requirements of the valve film and the opening point during heat sealing in the traditional manufacturing process, which can greatly improve the consistency and stability of product quality, reduce the scrap rate, improve production efficiency and reduce comprehensive manufacturing costs.
  • the above-mentioned film body may be specifically configured to include a first outer film 1, a first inner film 2, a second inner film 3, and a second inner film sequentially arranged from the first side to the second side of the film body.
  • both the first outer film 1 and the second outer film 4 can be set as a co-extruded film combining PE and PA (PA in the middle and PE on the surface), wherein PE plays the role of heat sealing and adhesion, and PA can To block air molecules and prevent stretching;
  • the first inner film 2 and the second inner film 3 can be specifically set as a co-extruded film combining PE, PA and EVOH.
  • Both the first inner film 2 and the second inner film 3 can be set as a single-layer 30um thick 5-layer symmetrical structure co-extruded film, the 5-layer structure is respectively PE/PA/EVOH/PA/PE, the structure of this raw material has High oxygen barrier performance, its performance is about 30 times that of the original PE material, and the air permeability of the air column for one year is below 5% (the traditional air column has an annual air permeability of more than 30%).
  • the first inner film 2 and the second inner film 3 can also undergo a special coating treatment.
  • a sealing coating can be provided on the first inner film 2 and the second inner film 3 so that the two can adhere to each other. Absolutely flat and higher viscosity, so that it fits more closely. In this way, the possibility of gas leakage from the middle two membranes in the gas column is almost zero, so that the gas column can hold longer.
  • the above-mentioned buffer air passage 7 can be formed by heat-sealing the first outer membrane 1, the first inner membrane 2 and the second inner membrane 3 through the first preset mold;
  • the air storage chamber 8 is formed by the second preset mold The first outer film 1, the first inner film 2, the second inner film 3, and the second outer film 4 are formed by heat bonding.
  • the air storage chamber 8 can be arranged in a cylindrical structure; the upper end of the inflatable channel 5 passes through a second preset mold The first outer film 1, the first inner film 2, the second inner film 3, and the second outer film 4 are heat-sealed to form a first heat-sealing line 101.
  • An outer film 1, a first inner film 2, a second inner film 3, and a second outer film 4 are thermally connected to form two second heat-sealing lines 102.
  • the film body is provided with a first heat-sealing line 101 located at the upper end of the inflatable duct 5, and the first heat-sealing line 101 is used to connect the first outer film 1, the first inner film 2, the second inner film 3, and
  • the second outer film 4 is heat-sealed and connected;
  • the film body is provided with two second heat-sealing lines 102 located at the lower end of the inflatable channel 5.
  • the outer film 1 and the first inner film 2 are heat-sealed and connected, and another second heat-sealing line 102 is used to heat-seal and connect the second inner film 3 and the second outer film 4 on the second side of the film body.
  • the film body is also provided with a number of third heat-sealing lines 103 and fourth heat-sealing lines 104, wherein the third heat-sealing line 103 is arranged in parallel with the first heat-sealing line 101, and the third heat-sealing line 103 is used for
  • the first outer membrane 1, the first inner membrane 2, the second inner membrane 3, and the second outer membrane 4 are heat-sealed and connected to form an air inlet 6 communicating with the buffer air passage 7 in a one-to-one correspondence;
  • the heat-sealing line 104 is arranged in the longitudinal direction and overlaps the third heat-sealing line 103 one-to-one.
  • the fourth heat-sealing line 104 is used to connect the first outer film 1, the first inner film 2, the second inner film 3, and the second The outer film 4 is heat-sealed and connected to form an air storage chamber 8.
  • first heat-sealing line 101, the second heat-sealing line 102, the third heat-sealing line 103, and the fourth heat-sealing line 104 are all formed by heat-sealing the corresponding mold and the corresponding film layer.
  • the distance between any two adjacent third heat-sealing lines 103 can be set to be equal, and the distance between any two adjacent fourth heat-sealing lines 104 can be set to be equal.
  • the distance between any two adjacent third heat-sealing lines 103 can be set to about 7mm, and both ends of the third heat-sealing line 103 are set to be arc-shaped to reduce the speed and pressure of the gas; when a four-layer film After being heat-sealed by the second preset mold, a gap is formed between any two adjacent third heat-sealing lines 103. The gap is not heat-sealed, so a cylindrical air inlet 6 is formed through which gas will enter Cylinder.
  • the distance between the third heat-sealing line 103 and the fourth heat-sealing line 104 can be adjusted according to the size of the column diameter.
  • the film body is also provided with two airway easy opening lines 105 located on both sides of the inflatable channel 5, and any airway easy opening line 105 is provided on the second heat sealing line 102 and on the same side. Between the first heat-sealing lines 101, when the inflation channel 5 is inflated, the air channel easy opening line 105 can quickly and accurately connect the gas nozzle or gun tip to the inflation channel 5, so that the gas nozzle or gun tip can accurately find the inflation during inflation Road 5.
  • the airway easy opening line 105 located on the first side of the film body is used to heat-seal and connect the first outer membrane 1 and the first inner film 2, and the airway easy opening line 105 located on the second side of the film body
  • the second inner film 3 and the second outer film 4 are heat-sealed and connected.
  • the number of the above-mentioned airway easy opening lines 105 can also be set to more than two.
  • This article does not specifically limit the number of airway easy opening lines 105; the airway easy opening lines located on both sides of the inflation channel 5 105 can be set symmetrically.
  • the airway easy opening line 105 can also be designed with other sizes, styles or multiple lines that can play the same role, for example, it can be set as a straight line, a broken line, or other structures.
  • any of the above-mentioned fourth heat-sealing lines 104 and the corresponding third heat-sealing line 103 is also provided for adjusting the inlet speed and inlet pressure of the buffer air passage 7 to prevent
  • the gas damages the air column shoulder 108 of the first inner membrane 2 and the second inner membrane 3, and the outer wall of the air column shoulder 108 may be set in a circular arc structure.
  • This design aims to reduce the air intake and air pressure of the cylinder air inlet 6 to protect the weak inner membrane of the air inlet 6 from being torn and damaged.
  • the shape of the air column shoulder 108 can be trapezoidal, rectangular, figure eight, etc., and the size can also be adjusted according to the size of the column.
  • the end of the inflation passage 5 away from the air inlet 6 may also be provided with an air passage closing line 106 for closing the inflation passage 5, which functions to close the main air passage, thereby preventing the air storage chamber 8 from being caused by gas convection during inflation. No air intake.
  • the line width and shape of the airway closure line 106 can be adjusted accordingly.
  • the new long-lasting cushioning air column bag can also have other different arrangements.
  • air column protrusions 109 can also be arranged on each third heat sealing line 103, and the air column protrusions 109 can be set in a circular arc shape.
  • the air column protrusions 109 which are used to increase the air intake speed and reduce the gas backflow speed; in order to prevent gas from entering the edge air column, a fourth heat-sealing line 104 may be provided at both ends of the film body.
  • the side sealing line 107 connected to the outer side wall of the, the side sealing line 107 is arranged in parallel with the first heat sealing line 101 and the third heat sealing line 103.
  • a 9mm square environmental protection label can also be printed on the inflatable channel 5.
  • the environmental protection label with the same distance from the air inlet 6 is printed on the surface of the second inner membrane 3, which plays an effective role in publicity.
  • everyone is more environmentally conscious; in this way, high-precision infrared photoelectric recognizers can be configured on related production equipment to identify environmental protection signs, which can make the column consistency stronger, the defective rate and the rejection rate are lower, and the products are more vibrant .
  • the content, size, shape, color, printing position, etc. of the logo can be adjusted according to different needs.
  • the above-mentioned first preset mold can be specifically set as a mold with a preset heat-sealing pattern, the length of the mold is about 50mm, and the preset heat-sealing pattern can be designed as a figure eight, a smiley face and a special curve as needed. One or more types, etc.
  • the air nozzle of the equipment blows open the air passage
  • the air nozzle enters the inflatable passage 5.
  • the gas enters the cylinder along the setting direction of the inflatable passage 5, so that the inflatable passage 5 and the column
  • the body air inlet 6 is straight, so that the air intake is unobstructed, the speed is faster, and the stability is stronger.
  • the current use of industrial buffer air cylinder bags with white high temperature resistant ink air valves has a defect rate of about 3%-8%, which is mainly manifested in the cylinder body cannot enter about 1%, and the first preset mold shape
  • the position of the valve sleeve is not correct by about 2%, the valve point is offset by about 2%, and the two sides of the white high temperature ink of the valve are not pressed tightly and are torn by about 3% after being inflated, of which about 50% of the defective air column can be repaired.
  • the repair time of a single defective single person is about 3-5 minutes. According to the usual calculation of 2000 inflation per person per day, the repair time of defective products needs to be about 8 hours per person. Therefore, the traditional air column is very costly and wasteful after detailed calculation. Big.
  • the use of the new long-acting buffer air column bag provided by the present application can reduce the batch defect rate to less than 0.5%, saving manufacturing and use costs and about 10 times the repair time.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)

Abstract

A novel long lasting buffering air column bag, comprising a membrane layer body, which comprises at least two layers of outer membranes and at least two layers of inner membranes; an air charge channel (5), which is formed in the upper portion of the membrane layer body and is used to allow the membrane layer body to be filled with external air, is formed in the at least two layers of outer membranes and the at least two layers of inner membranes; and a plurality of air storage chambers (8), which are in communication with the air charge channel (5) and used for forming air columns when the air enters, are provided on the lower portion of the membrane layer body.

Description

一种新型长效缓冲气柱袋A new type of long-lasting cushioning air column bag
本申请要求于2020年05月12日提交中国专利局、申请号为202010395207.9、发明名称为“一种新型长效缓冲气柱袋”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on May 12, 2020, the application number is 202010395207.9, and the invention title is "a new type of long-acting cushion air column bag", the entire content of which is incorporated herein by reference Applying.
技术领域Technical field
本发明涉及包装运输技术领域,特别涉及一种新型长效缓冲气柱袋。The invention relates to the technical field of packaging and transportation, in particular to a new type of long-acting cushioning air column bag.
背景技术Background technique
气柱袋是常见的包装用品,广泛用于包装运输行业。目前,传统缓冲气柱袋是使用2层共挤膜,作为整体的气柱袋,在其中设置两个气阀膜,该气阀膜采用70-90mm宽3.8丝厚的纯PE材料,并在此材料上印刷10*30mm左右白色耐高温油墨作为气阀,其作用在于4层薄膜热合时白色油墨气阀处不被热封连接,从而留出通道作为柱体进气口;在白色耐高温油墨气阀的上中部有一气阀开启点,作为进气打开气阀作用;此外,比如申请号为200610067311.5的专利,其气柱袋主进气道上2/3部分为2层薄膜、下1/3部分为4层薄膜;这种方式的不足之处在于保气时间短、气阀点难以打开,致使进气速度慢、生产损耗大、不良率高。由于此气阀开启点在耐高温油墨区域内的气阀膜的中部位置,其形状较小,主气道内气流进入后难以将其找到和打开,导致气体难以进入柱体;同时,生产时此气阀开启点还极易跑出白色耐高温油墨气阀范围,以致柱体无法进气。Air column bags are common packaging supplies and are widely used in the packaging and transportation industry. At present, the traditional cushioning air column bag uses two layers of co-extruded film, as a whole air column bag, two valve films are set in it. The valve film is made of 70-90mm wide and 3.8 silk thick pure PE material, and This material is printed with white high temperature resistant ink of about 10*30mm as the air valve, and its function is that the white ink air valve is not heat-sealed and connected when the 4 layers of film are heat-sealed, thereby leaving a channel as the cylinder air inlet; in white, high temperature resistant There is a valve opening point in the upper middle part of the ink air valve, which acts as an air inlet opening valve; in addition, for example, the patent application number 200610067311.5, the upper 2/3 part of the main air inlet of the air column bag is 2 layers of film, and the lower 1/ The three parts are four-layer films; the disadvantage of this method is that the air retention time is short and the valve point is difficult to open, resulting in slow air intake speed, large production loss, and high defect rate. Since the opening point of this valve is in the middle of the valve membrane in the high-temperature ink area, its shape is small, it is difficult to find and open it after the airflow in the main airway enters, which makes it difficult for gas to enter the cylinder; at the same time, it is difficult to enter the cylinder during production. The opening point of the air valve is also very easy to run out of the white high-temperature ink air valve range, so that the cylinder cannot enter the air.
因此,如何避免传统气柱袋不良率高,是本领域技术人员目前需要解决的技术问题。Therefore, how to avoid the high defect rate of traditional air column bags is a technical problem that needs to be solved by those skilled in the art.
发明内容Summary of the invention
本发明的目的是提供一种新型长效缓冲气柱袋,该新型长效缓冲气柱袋可以提高进气速度和保气时间,并且可以降低生产带来的损耗和不良率。The purpose of the present invention is to provide a new type of long-acting buffer air column bag, which can increase the air intake speed and air retention time, and can reduce the loss and defect rate caused by production.
为实现上述目的,本发明提供一种新型长效缓冲气柱袋,包括膜层本体,所述膜层本体包括至少两层外膜和至少两层内膜,所述至少两层外膜 和所述至少两层内膜形成有设于所述膜层本体的上部、用以供外部气体充入所述膜层本体内的充气道,所述膜层本体的下部设有若干个与所述充气道连通、用以当气体进入时形成气柱的储气室。In order to achieve the above object, the present invention provides a new long-lasting cushioning air column bag, including a film body, the film body includes at least two outer films and at least two inner films, the at least two outer films and the The at least two inner membranes are formed with an inflatable channel arranged on the upper part of the membrane body for external air to fill the membrane body, and the lower part of the membrane body is provided with a plurality of inflatable channels. The passage communicates with a gas storage chamber used to form a gas column when gas enters.
可选地,还包括若干个与所述储气室一一对应设置、用以供所述充气道中的气体流向对应所述储气室并能够调节气流的速度和冲击力以防止损伤所述膜层本体的缓冲气道。Optionally, it also includes a number of one-to-one corresponding to the air storage chamber, for the gas in the inflation channel to flow to correspond to the air storage chamber and can adjust the speed and impact of the air flow to prevent damage to the membrane The cushion airway of the layer body.
可选地,所述缓冲气道包括至少一曲线状气流通道。Optionally, the buffer air passage includes at least one curved air flow passage.
可选地,所述缓冲气道用以通过第一预设模具与所述膜层本体热合形成,所述储气室用以通过第二预设模具与所述膜层本体热合形成,所述充气道用以通过第二预设模具和第三预设模具与所述膜层本体热合形成。Optionally, the buffer air passage is formed by heat-sealing the film body with a first predetermined mold, and the air storage chamber is formed by heat-sealing the film body with a second predetermined mold, and the The inflatable channel is formed by thermally bonding the second predetermined mold and the third predetermined mold with the film body.
可选地,所述膜层本体上还设有两条分别位于所述充气道的两侧、用以当气嘴或枪头向所述充气道充气时使气嘴或枪头与所述充气道快速精准连接的气道易开线。Optionally, the film body is further provided with two pieces respectively located on both sides of the inflatable channel, used to make the air nozzle or the gun head and the inflator when the air nozzle or the gun head is inflated into the inflatable channel. The airway easy to open line that connects quickly and accurately.
可选地,所述膜层本体包括由所述膜层本体的第一侧向第二侧方向依次设置的第一外膜、第一内膜、第二内膜和第二外膜;Optionally, the film body includes a first outer film, a first inner film, a second inner film, and a second outer film that are sequentially arranged from the first side to the second side of the film body;
所述膜层本体设有位于所述充气道的上端、用以将所述第一外膜、所述第一内膜、所述第二内膜和所述第二外膜热封连接的第一热封线;The film body is provided with a first outer film, the first inner film, the second inner film, and the second outer film at the upper end of the inflatable channel. A heat sealing line;
所述膜层本体设有两条位于所述充气道下端的第二热封线,其中一条所述第二热封线用以将位于所述膜层本体第一侧的所述第一外膜和所述第一内膜热封连接,另一条所述第二热封线用以将位于所述膜层本体第二侧的所述第二内膜和所述第二外膜热封连接。The film body is provided with two second heat-sealing lines located at the lower end of the inflatable duct. One of the second heat-sealing lines is used to connect the first outer film on the first side of the film body It is heat-sealed and connected to the first inner film, and another second heat-sealing line is used to heat-seal and connect the second inner film and the second outer film on the second side of the film body.
可选地,所述膜层本体还设有:Optionally, the film body is further provided with:
若干条与所述第一热封线平行设置、用以将所述第一外膜、所述第一内膜、所述第二内膜和所述第二外膜热封连接以形成与所述缓冲气道一一对应连通的进气口的第三热封线;Several lines are arranged in parallel with the first heat-sealing line to heat-seal and connect the first outer film, the first inner film, the second inner film, and the second outer film to form a The buffer air passage corresponds to the third heat sealing line of the connected air inlet one by one;
若干条沿纵向设置并与所述第三热封线一一对应搭接、用以将所述第一外膜、所述第一内膜、所述第二内膜和所述第二外膜热封连接以形成所述储气室的第四热封线。A number of strips are arranged in the longitudinal direction and overlap the third heat-sealing line one-to-one to connect the first outer film, the first inner film, the second inner film, and the second outer film The heat sealing connection forms the fourth heat sealing line of the gas storage chamber.
可选地,任一所述第四热封线和与之对应的所述第三热封线之间设有 用以调节所述缓冲气道的进气速度与进气压力以防止气体损伤所述第一内膜和所述第二内膜的气柱护肩。Optionally, between any of the fourth heat-sealing lines and the third heat-sealing line corresponding to it is provided for adjusting the inlet speed and inlet pressure of the buffer air passage to prevent the gas from damaging the The air column shoulders of the first inner membrane and the second inner membrane.
可选地,所述充气道远离所述进气口的一端设有用以封闭所述充气道的气道封闭线。Optionally, an airway closing line for closing the airway is provided at one end of the inflation channel away from the air inlet.
可选地,所述第一内膜和所述第二内膜上均设有用以当所述第一内膜和所述第二内膜二者贴合时防止气体渗漏的密封涂层。Optionally, both the first inner film and the second inner film are provided with a sealing coating for preventing gas leakage when the first inner film and the second inner film are attached.
相对于上述背景技术,本发明针对包装运输的不同要求,设计了一种新型长效缓冲气柱袋,由于传统带有气阀膜的缓冲气柱袋存在保气时间短、气阀点难以打开致使进气速度慢、生产损耗大和不良率高等劣势,因此,使用一种保气时间长、进气速度快、生产损耗及不良率低的无气阀膜的新型长效缓冲气柱袋很有必要。Compared with the above-mentioned background technology, the present invention designs a new type of long-lasting cushioning air column bag according to the different requirements of packaging and transportation. Because the traditional cushioning air column bag with a valve film has short air retention time and the valve point is difficult to open This leads to disadvantages such as slow air intake speed, large production loss and high defect rate. Therefore, it is very useful to use a new type of long-lasting cushion air column bag with a long air retention time, fast air intake speed, production loss and low defect rate airless valve film. necessary.
具体来说,上述新型长效缓冲气柱袋包括膜层本体,膜层本体包括至少两层外膜和至少两层内膜,至少两层外膜和至少两层内膜形成有充气道,充气道设于膜层本体的上部,充气道用于供外部气体充入膜层本体内;进一步的,膜层本体设有若干个储气室,全部储气室设于膜层本体的下部并与充气道连通,储气室用于供气体充入以形成气柱。这样一来,上述充气道通过至少两层外膜和至少两层内膜设置,储气室与充气道连通,从而可以大大提升缓冲气柱袋的保气时间,使产品闭气效果更佳、质量更可靠。与传统使用单独的气阀膜相比,本申请提供的新型长效缓冲气柱袋热封效果好、气密性强、保气时间长,可以避免由于设置气阀膜而增加成本,同时能避免传统制造过程中对气阀膜和开启点热封时的定位需求,从而可以大大提升产品品质的一致性和稳定性,减少报废率,提高生产效率并降低综合制造成本。Specifically, the above-mentioned new long-acting cushioning air column bag includes a film body, which includes at least two outer films and at least two inner films, at least two outer films and at least two inner films are formed with inflatable channels, The channel is arranged on the upper part of the membrane body, and the gas-filled channel is used to fill the membrane body with external air; further, the membrane body is provided with several gas storage chambers, and all the gas storage chambers are arranged in the lower part of the membrane body and are connected with each other. The gas filling passage is connected, and the gas storage chamber is used for gas filling to form a gas column. In this way, the above-mentioned inflatable passage is arranged through at least two outer membranes and at least two inner membranes, and the air storage chamber is connected to the inflatable passage, which can greatly increase the air retention time of the cushion air column bag and make the product better and better quality. more reliable. Compared with the traditional use of a separate air valve membrane, the new long-lasting buffer air column bag provided by this application has good heat sealing effect, strong air tightness, and long air retention time, which can avoid the increase in cost due to the installation of the air valve membrane, and at the same time Avoiding the positioning requirements of the valve film and the opening point during heat sealing in the traditional manufacturing process, which can greatly improve the consistency and stability of product quality, reduce the scrap rate, improve production efficiency and reduce comprehensive manufacturing costs.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without creative work.
图1为本发明实施例公开的一种新型长效缓冲气柱袋整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a new type of long-acting cushioning air column bag disclosed in an embodiment of the present invention;
图2为充气前单个气柱的气体流向示意图;Figure 2 is a schematic diagram of the gas flow of a single gas column before inflation;
图3为充气后新型长效缓冲气柱袋侧向剖面示意图。Figure 3 is a schematic diagram of the lateral cross-section of the new long-acting cushioning air column bag after inflation.
其中:in:
1-第一外膜、2-第一内膜、3-第二内膜、4-第二外膜、5-充气道、6-进气口、7-缓冲气道、8-储气室、101-第一热封线、102-第二热封线、103-第三热封线、104-第四热封线、105-气道易开线、106-气道封闭线、107-侧封线、108-气柱护肩、109-气柱凸起。1- first outer membrane, 2- first inner membrane, 3- second inner membrane, 4- second outer membrane, 5- inflation duct, 6-air inlet, 7-buffer air duct, 8-air storage chamber , 101- first heat sealing line, 102- second heat sealing line, 103- third heat sealing line, 104- fourth heat sealing line, 105- airway easy opening line, 106- airway closed line, 107- Side sealing line, 108-air column shoulder, 109-air column protrusion.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明的核心是提供一种新型长效缓冲气柱袋,该新型长效缓冲气柱袋可以提高进气速度和保气时间,并且可以降低生产带来的损耗和不良率。The core of the present invention is to provide a new type of long-acting buffer air column bag, which can increase the air intake speed and air retention time, and can reduce the loss and defect rate caused by production.
为了使本技术领域的技术人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
需要说明的是,下文所述的“上端、下端、左侧、右侧”等方位词都是基于说明书附图所定义的。It should be noted that the “upper end, lower end, left side, right side” and other directional words described below are all defined based on the drawings in the specification.
请参考图1至图3,图1为本发明实施例公开的一种新型长效缓冲气柱袋整体结构示意图;图2为充气前单个气柱的气体流向示意图;图3为充气后新型长效缓冲气柱袋侧向剖面示意图。其中,图1和图2中的箭头方向即为各气道中气体流向。Please refer to Figures 1 to 3, Figure 1 is a schematic diagram of the overall structure of a new long-lasting cushioning air column bag disclosed in an embodiment of the present invention; Figure 2 is a schematic diagram of the gas flow of a single air column before inflation; Figure 3 is a new long-lasting air column after inflation Schematic diagram of lateral cross-section of effective cushion air column bag. Among them, the arrow directions in Fig. 1 and Fig. 2 are the gas flow directions in each air passage.
本发明实施例所提供的新型长效缓冲气柱袋,包括膜层本体,膜层本体包括至少两层外膜和至少两层内膜,至少两层外膜和至少两层内膜形成 有充气道5,膜层本体还设有若干个与充气道5连通的储气室8,根据实际需要,上述膜层本体的外膜和内膜均可以设置为两层及两层以上,为了便于说明,下面的具体实施例均以两层外膜和两层内膜的设置方式为例具体阐述。The new long-lasting cushioning air column bag provided by the embodiment of the present invention includes a film body, the film body includes at least two outer films and at least two inner films, and at least two outer films and at least two inner films are formed with inflatable Channel 5, the membrane body is also provided with several air storage chambers 8 connected to the inflatable channel 5. According to actual needs, the outer membrane and inner membrane of the membrane body can be arranged in two or more layers, for ease of description In the following specific embodiments, the arrangement of two outer membranes and two inner membranes is used as an example to illustrate in detail.
其中,充气道5设于膜层本体的上部,充气道5由两层外膜和两层内膜形成,充气道5用于供外部气体充入膜层本体内,充气道5的宽度范围为16-20mm;若干个储气室8设于膜层本体的下部并与充气道5连通,储气室8用于供气体充入以形成气柱,储气室8的数量可以根据需要进行调整,本文对此并不做具体限制。Among them, the inflatable channel 5 is provided on the upper part of the membrane body. The inflatable channel 5 is formed by two outer membranes and two inner membranes. The inflatable channel 5 is used to fill the membrane body with external air. The width of the inflatable channel 5 16-20mm; Several gas storage chambers 8 are located in the lower part of the membrane body and communicate with the inflation channel 5. The gas storage chambers 8 are used to fill gas to form a gas column. The number of gas storage chambers 8 can be adjusted as required , This article does not make specific restrictions on this.
上述充气道通过两层外膜和两层内膜设置,储气室与充气道连通,这样可以大大提升缓冲气柱袋的保气时间,使产品闭气效果更佳、质量更可靠。The above-mentioned inflatable passage is arranged by two layers of outer membrane and two layers of inner membrane, and the air storage chamber is connected with the inflatable passage, which can greatly improve the air retention time of the cushion air column bag, and make the product better in air-holding effect and more reliable in quality.
当然,根据实际需要,新型长效缓冲气柱袋还可以设置若干个缓冲气道7,若干个缓冲气道7与储气室8一一对应设置,缓冲气道7用于供充气道5中的气体流向对应储气室8,在气体流动过程中,缓冲气道7能够调节气流的速度和冲击力以防止气体损伤膜层本体。其中,气柱上部约70-100mm位置由四层共挤膜组成,下部为两层共挤膜组成。Of course, according to actual needs, the new long-acting cushion air column bag can also be provided with several cushion air passages 7, and several cushion air passages 7 are arranged in one-to-one correspondence with the air storage chamber 8, and the cushion air passage 7 is used for the inflatable passage 5. The gas flows to the corresponding gas storage chamber 8. During the gas flow, the buffer gas channel 7 can adjust the speed and impact force of the gas flow to prevent the gas from damaging the film body. Among them, the upper part of the air column is composed of four layers of co-extruded film at a position of about 70-100 mm, and the lower part is composed of two layers of co-extruded film.
在本发明实施例中,充气道5沿横向(图1中所示水平方向)设置,缓冲气道7与储气室8均沿纵向(垂直于横向)设置,其中,储气室8充气后能够形成气柱;缓冲气道7可以设置为包括至少一曲线状气流通道,该曲线状气流通道可以设置为折线状气流通道和/或具有弧形内壁的气流通道,比如缓冲气道7可以设置为由多段S型气流通道上下串接形成的气道。S型气流通道具有弧形接触面,折线状气流通道具有折线状的接触面,当气体沿着通道流动时,弧形接触面或折线状接触面能够降低气流的速度和冲击力,以防止气体损伤膜层。In the embodiment of the present invention, the inflation passage 5 is arranged in the transverse direction (the horizontal direction shown in FIG. 1), and the buffer air passage 7 and the air storage chamber 8 are both arranged in the longitudinal direction (vertical to the transverse direction). Can form an air column; the buffer air passage 7 can be configured to include at least one curved air flow channel, which can be configured as a zigzag air flow channel and/or an air flow channel with an arc-shaped inner wall, for example, the buffer air channel 7 can be provided It is an air channel formed by multiple S-shaped air flow channels connected in series up and down. The S-shaped airflow channel has an arc-shaped contact surface, and the zigzag airflow channel has a zigzag contact surface. When the gas flows along the channel, the arc-shaped contact surface or the zigzag contact surface can reduce the speed and impact of the airflow to prevent the gas Damage the film.
当然,缓冲气道7也可以设置为由多段其他形状的气流通道上下串接而成,任一段气流通道可以为八字形、笑脸型或者其他特殊曲线形结构,本文对此并不作具体限制。Of course, the buffer air passage 7 can also be configured to be formed by connecting multiple sections of air flow passages of other shapes up and down in series, and any section of the air flow passage may have a figure eight shape, a smiley face shape or other special curved structures, which is not specifically limited herein.
其中,缓冲气道7通过第一预设模具与膜层本体热合形成,储气室8 通过第二预设模具与膜层本体热合形成,充气道5通过第二预设模具和第三预设模具与膜层本体热合形成。Wherein, the buffer air passage 7 is formed by heat bonding with the film body by a first preset mold, the air storage chamber 8 is formed by heat bonding with the film body by a second preset mold, and the inflatable channel 5 is formed by heat bonding between the second preset mold and the third preset mold. The mold and the film body are formed by heat bonding.
这样一来,上述新型长效缓冲气柱袋通过内、外多层膜的设置,一方面可以大大提升保气时间,另一方面可以使气体由充气道5直接流向缓冲气道7,并经缓冲气道7缓冲后流向储气室8,这样可以提升进气速度以提高充气效率,同时,缓冲气道7的设置可以减缓气柱内气体的进气速度和回流速度以及降低气体对于膜层本体的冲击力,从而可以降低对膜层的损伤,使产品质量更可靠、闭气效果更佳。In this way, the above-mentioned new long-acting cushion air column bag through the arrangement of the inner and outer multilayer films, on the one hand, can greatly increase the air retention time, on the other hand, it can make the gas flow directly from the inflatable channel 5 to the buffer air channel 7 and pass through The buffer air passage 7 flows to the air storage chamber 8 after buffering, which can increase the air inlet speed to improve the inflation efficiency. At the same time, the setting of the buffer air passage 7 can slow down the air inlet speed and return speed of the gas in the air column and reduce the gas's impact on the film. The impact force of the body can reduce the damage to the film, make the product quality more reliable, and the air-holding effect is better.
此外,上述缓冲气道7仅需通过第一预设模具与膜层本体热合即可形成,储气室8通过第二预设模具与膜层本体热合即可形成,充气道5通过第二预设模具和第三预设模具与膜层本体热合即可形成,其加工的过程操作简单、损耗小、成本低。In addition, the above-mentioned buffer air passage 7 can be formed only by heat-sealing the film body with the first predetermined mold, and the air storage chamber 8 can be formed by heat-sealing the film body with the second predetermined mold, and the air-filling channel 5 can be formed by the second predetermined mold and the film body. The mold and the third preset mold can be formed by heat-sealing with the film layer body, and the processing process is simple in operation, low in loss, and low in cost.
与传统使用单独的气阀膜相比,本申请提供的新型长效缓冲气柱袋热封效果好、气密性强、保气时间长,可以避免由于设置气阀膜而增加成本,同时能避免传统制造过程中对气阀膜和开启点热封时的定位需求,从而可以大大提升产品品质的一致性和稳定性,减少报废率,提高生产效率并降低综合制造成本。Compared with the traditional use of a separate air valve membrane, the new long-lasting buffer air column bag provided by this application has good heat sealing effect, strong air tightness, and long air retention time, which can avoid the increase in cost due to the installation of the air valve membrane, and at the same time Avoiding the positioning requirements of the valve film and the opening point during heat sealing in the traditional manufacturing process, which can greatly improve the consistency and stability of product quality, reduce the scrap rate, improve production efficiency and reduce comprehensive manufacturing costs.
需要说明的是,上述膜层本体具体可以设置为包括由膜层本体的第一侧向第二侧方向依次设置的第一外膜1、第一内膜2、第二内膜3和第二外膜4,在本申请的实施例中,所谓膜层本体的第一侧至第二侧的方向即为图3中由左至右的方向。It should be noted that the above-mentioned film body may be specifically configured to include a first outer film 1, a first inner film 2, a second inner film 3, and a second inner film sequentially arranged from the first side to the second side of the film body. The outer film 4, in the embodiment of the present application, the so-called direction from the first side to the second side of the film body is the direction from left to right in FIG. 3.
具体地说,上述第一外膜1和第二外膜4均可以设置为PE和PA(中间为PA、表面为PE)结合的共挤膜,其中,PE起热封粘合作用,PA能阻隔空气分子和防止拉伸作用;第一内膜2和第二内膜3具体可以设置为PE、PA和EVOH结合的共挤膜。Specifically, both the first outer film 1 and the second outer film 4 can be set as a co-extruded film combining PE and PA (PA in the middle and PE on the surface), wherein PE plays the role of heat sealing and adhesion, and PA can To block air molecules and prevent stretching; the first inner film 2 and the second inner film 3 can be specifically set as a co-extruded film combining PE, PA and EVOH.
第一内膜2和第二内膜3均可以设置为单层30um厚度的5层对称结构的共挤膜,其5层结构分别为PE/PA/EVOH/PA/PE,此原料的结构具有高阻氧性能,其性能约为原PE材质的30倍,可使气柱1年时间的透气率在5%以下(传统气柱年透气率30%以上)。当然,第一内膜2和第二内膜 3之间还可以经过特殊涂层处理,比如可以在第一内膜2和第二内膜3上设置密封涂层,以使二者贴合面绝对平整、粘度更高,从而使其贴合更加紧密,这样一来,气柱内气体从中间两层膜之间流出渗漏的可能性几乎为零,从而使气柱保气时间更长。Both the first inner film 2 and the second inner film 3 can be set as a single-layer 30um thick 5-layer symmetrical structure co-extruded film, the 5-layer structure is respectively PE/PA/EVOH/PA/PE, the structure of this raw material has High oxygen barrier performance, its performance is about 30 times that of the original PE material, and the air permeability of the air column for one year is below 5% (the traditional air column has an annual air permeability of more than 30%). Of course, the first inner film 2 and the second inner film 3 can also undergo a special coating treatment. For example, a sealing coating can be provided on the first inner film 2 and the second inner film 3 so that the two can adhere to each other. Absolutely flat and higher viscosity, so that it fits more closely. In this way, the possibility of gas leakage from the middle two membranes in the gas column is almost zero, so that the gas column can hold longer.
这样一来,上述缓冲气道7即可通过第一预设模具将第一外膜1、第一内膜2和第二内膜3热合而形成;储气室8则通过第二预设模具将第一外膜1、第一内膜2、第二内膜3和第二外膜4热合形成,该储气室8可以设置为柱体结构;充气道5的上端通过第二预设模具将第一外膜1、第一内膜2、第二内膜3和第二外膜4热合而形成第一热封线101,充气道5的下端通过两个第三预设模具分别将第一外膜1、第一内膜2和第二内膜3、第二外膜4热合连接而形成两条第二热封线102。In this way, the above-mentioned buffer air passage 7 can be formed by heat-sealing the first outer membrane 1, the first inner membrane 2 and the second inner membrane 3 through the first preset mold; the air storage chamber 8 is formed by the second preset mold The first outer film 1, the first inner film 2, the second inner film 3, and the second outer film 4 are formed by heat bonding. The air storage chamber 8 can be arranged in a cylindrical structure; the upper end of the inflatable channel 5 passes through a second preset mold The first outer film 1, the first inner film 2, the second inner film 3, and the second outer film 4 are heat-sealed to form a first heat-sealing line 101. An outer film 1, a first inner film 2, a second inner film 3, and a second outer film 4 are thermally connected to form two second heat-sealing lines 102.
也就是说,膜层本体设有位于充气道5的上端的第一热封线101,第一热封线101用于将第一外膜1、第一内膜2、第二内膜3和第二外膜4热封连接;膜层本体设有两条位于充气道5下端的第二热封线102,其中一条第二热封线102用于将位于膜层本体第一侧的第一外膜1和第一内膜2热封连接,另一条第二热封线102用于将位于膜层本体第二侧的第二内膜3和第二外膜4热封连接。In other words, the film body is provided with a first heat-sealing line 101 located at the upper end of the inflatable duct 5, and the first heat-sealing line 101 is used to connect the first outer film 1, the first inner film 2, the second inner film 3, and The second outer film 4 is heat-sealed and connected; the film body is provided with two second heat-sealing lines 102 located at the lower end of the inflatable channel 5. The outer film 1 and the first inner film 2 are heat-sealed and connected, and another second heat-sealing line 102 is used to heat-seal and connect the second inner film 3 and the second outer film 4 on the second side of the film body.
进一步的,膜层本体还设有若干条第三热封线103和第四热封线104,其中,第三热封线103与第一热封线101平行设置,第三热封线103用于将第一外膜1、第一内膜2、第二内膜3和第二外膜4热封连接,以形成与缓冲气道7一一对应连通的进气口6;若干条第四热封线104沿纵向设置并与第三热封线103一一对应搭接,第四热封线104用于将第一外膜1、第一内膜2、第二内膜3和第二外膜4热封连接以形成储气室8。Further, the film body is also provided with a number of third heat-sealing lines 103 and fourth heat-sealing lines 104, wherein the third heat-sealing line 103 is arranged in parallel with the first heat-sealing line 101, and the third heat-sealing line 103 is used for The first outer membrane 1, the first inner membrane 2, the second inner membrane 3, and the second outer membrane 4 are heat-sealed and connected to form an air inlet 6 communicating with the buffer air passage 7 in a one-to-one correspondence; The heat-sealing line 104 is arranged in the longitudinal direction and overlaps the third heat-sealing line 103 one-to-one. The fourth heat-sealing line 104 is used to connect the first outer film 1, the first inner film 2, the second inner film 3, and the second The outer film 4 is heat-sealed and connected to form an air storage chamber 8.
当然,上述第一热封线101、第二热封线102、第三热封线103和第四热封线104均为相应的模具与对应的膜层热合形成。Of course, the first heat-sealing line 101, the second heat-sealing line 102, the third heat-sealing line 103, and the fourth heat-sealing line 104 are all formed by heat-sealing the corresponding mold and the corresponding film layer.
作为优选的,上述任意两条相邻第三热封线103的间距可以设置为相等,任意两条相邻第四热封线104的间距可以设置为相等。任意两条相邻第三热封线103之间的距离可以设置为7mm左右,第三热封线103的两端头均设置为圆弧型,以降低气体的速度和压力;当四层膜被第二预设模具 热合后,任意两条相邻第三热封线103之间形成有缺口,该缺口未被热合,故形成柱体进气口6,气体将通过此进气口6进入柱体。当然,第三热封线103和第四热封线104之间的距离可根据柱径大小进行调整。Preferably, the distance between any two adjacent third heat-sealing lines 103 can be set to be equal, and the distance between any two adjacent fourth heat-sealing lines 104 can be set to be equal. The distance between any two adjacent third heat-sealing lines 103 can be set to about 7mm, and both ends of the third heat-sealing line 103 are set to be arc-shaped to reduce the speed and pressure of the gas; when a four-layer film After being heat-sealed by the second preset mold, a gap is formed between any two adjacent third heat-sealing lines 103. The gap is not heat-sealed, so a cylindrical air inlet 6 is formed through which gas will enter Cylinder. Of course, the distance between the third heat-sealing line 103 and the fourth heat-sealing line 104 can be adjusted according to the size of the column diameter.
为了优化上述实施例,膜层本体上还设有两条分别位于充气道5两侧的气道易开线105,任一气道易开线105设于位于同侧的第二热封线102和第一热封线101之间,当充气道5充气时,气道易开线105能够使气嘴或枪头与充气道5快速精准连接,以使充气时气嘴或枪头能准确找到充气道5。In order to optimize the above-mentioned embodiment, the film body is also provided with two airway easy opening lines 105 located on both sides of the inflatable channel 5, and any airway easy opening line 105 is provided on the second heat sealing line 102 and on the same side. Between the first heat-sealing lines 101, when the inflation channel 5 is inflated, the air channel easy opening line 105 can quickly and accurately connect the gas nozzle or gun tip to the inflation channel 5, so that the gas nozzle or gun tip can accurately find the inflation during inflation Road 5.
具体地,位于膜层本体第一侧的气道易开线105用于将第一外膜1和第一内膜2热封连接,位于膜层本体第二侧的气道易开线105用于将第二内膜3和第二外膜4热封连接。Specifically, the airway easy opening line 105 located on the first side of the film body is used to heat-seal and connect the first outer membrane 1 and the first inner film 2, and the airway easy opening line 105 located on the second side of the film body The second inner film 3 and the second outer film 4 are heat-sealed and connected.
当然,根据实际需要,上述气道易开线105的数量还可以设置多于两条,本文对气道易开线105的数量并不作具体限制;位于充气道5两侧的气道易开线105可以对称设置,当然,气道易开线105还可设计成能起到相同作用的其它尺寸、样式或多条线条,比如可以设置为直线型、折线型或者其他结构。Of course, according to actual needs, the number of the above-mentioned airway easy opening lines 105 can also be set to more than two. This article does not specifically limit the number of airway easy opening lines 105; the airway easy opening lines located on both sides of the inflation channel 5 105 can be set symmetrically. Of course, the airway easy opening line 105 can also be designed with other sizes, styles or multiple lines that can play the same role, for example, it can be set as a straight line, a broken line, or other structures.
为了防止气体损伤相应的膜层,上述任一第四热封线104和与之对应的第三热封线103之间还设有用于调节缓冲气道7的进气速度与进气压力以防止气体损伤第一内膜2和第二内膜3的气柱护肩108,气柱护肩108的外壁可以设置为圆弧形结构。此设计旨在减小柱体进气口6的进气量和气压,以保护薄弱的进气口6内膜不被撕裂、顶坏。气柱护肩108的形状可为梯形、矩形、八字型等,尺寸也可根据柱体大小进行调整。In order to prevent the gas from damaging the corresponding film layer, between any of the above-mentioned fourth heat-sealing lines 104 and the corresponding third heat-sealing line 103 is also provided for adjusting the inlet speed and inlet pressure of the buffer air passage 7 to prevent The gas damages the air column shoulder 108 of the first inner membrane 2 and the second inner membrane 3, and the outer wall of the air column shoulder 108 may be set in a circular arc structure. This design aims to reduce the air intake and air pressure of the cylinder air inlet 6 to protect the weak inner membrane of the air inlet 6 from being torn and damaged. The shape of the air column shoulder 108 can be trapezoidal, rectangular, figure eight, etc., and the size can also be adjusted according to the size of the column.
此外,充气道5远离进气口6的一端还可以设有用于封闭充气道5的气道封闭线106,其作用在于封闭主气道,从而可以防止由于充气时气体对流而导致储气室8无法进气。在作用相当的情况下气道封闭线106的线宽和形状可对应调整。In addition, the end of the inflation passage 5 away from the air inlet 6 may also be provided with an air passage closing line 106 for closing the inflation passage 5, which functions to close the main air passage, thereby preventing the air storage chamber 8 from being caused by gas convection during inflation. No air intake. In the case of equivalent effects, the line width and shape of the airway closure line 106 can be adjusted accordingly.
新型长效缓冲气柱袋还可以有其他不同的设置方式,比如,还可以在每一个第三热封线103上设置气柱凸起109,该气柱凸起109可以设置为圆弧形的气柱凸起109,气柱凸起109用于提高进气速度并降低气体倒流 速度;为了防止气体进入边缘气柱,还可以在膜层本体的两端分别设有与第四热封线104的外侧壁相连的侧封线107,侧封线107与第一热封线101和第三热封线103平行设置。The new long-lasting cushioning air column bag can also have other different arrangements. For example, air column protrusions 109 can also be arranged on each third heat sealing line 103, and the air column protrusions 109 can be set in a circular arc shape. The air column protrusions 109, which are used to increase the air intake speed and reduce the gas backflow speed; in order to prevent gas from entering the edge air column, a fourth heat-sealing line 104 may be provided at both ends of the film body. The side sealing line 107 connected to the outer side wall of the, the side sealing line 107 is arranged in parallel with the first heat sealing line 101 and the third heat sealing line 103.
当然,还可以在充气道5印刷9mm的正方型环保标识,根据柱体大小,在第二内膜3表面上印刷与进气口6距离相等间距的环保标识,起到有效的宣传作用,让大家环保意识更强;这样即可在相关的生产设备上配置高精度红外光电识别器,对环保标识进行识别,可使柱体一致性更强、不良率及废品率更底,产品也更精美。当然,标识的内容、尺寸、形状、颜色、印刷位置等均可根据不同需求作出相应调整。Of course, a 9mm square environmental protection label can also be printed on the inflatable channel 5. According to the size of the cylinder, the environmental protection label with the same distance from the air inlet 6 is printed on the surface of the second inner membrane 3, which plays an effective role in publicity. Everyone is more environmentally conscious; in this way, high-precision infrared photoelectric recognizers can be configured on related production equipment to identify environmental protection signs, which can make the column consistency stronger, the defective rate and the rejection rate are lower, and the products are more exquisite . Of course, the content, size, shape, color, printing position, etc. of the logo can be adjusted according to different needs.
当然,根据实际需要,上述第一预设模具具体可以设置为具有预设热封图案的模具,模具的长度为50mm左右,预设热封图案可以根据需要设计为八字形、笑脸型和特殊曲线型等的一种或多种。Of course, according to actual needs, the above-mentioned first preset mold can be specifically set as a mold with a preset heat-sealing pattern, the length of the mold is about 50mm, and the preset heat-sealing pattern can be designed as a figure eight, a smiley face and a special curve as needed. One or more types, etc.
在接通气源进行充气作业时,设备气嘴将气道吹开后,气嘴进入充气道5内,此时气体沿着充气道5的设置方向进入柱体内,从而使充气道5与柱体进气口6直通,使进气无障碍,速度更快、稳定性更强。When the air source is connected for inflating operation, after the air nozzle of the equipment blows open the air passage, the air nozzle enters the inflatable passage 5. At this time, the gas enters the cylinder along the setting direction of the inflatable passage 5, so that the inflatable passage 5 and the column The body air inlet 6 is straight, so that the air intake is unobstructed, the speed is faster, and the stability is stronger.
经过初步估算,目前使用带白色耐高温油墨气阀生产的工业类缓冲气柱袋,不良率在3%-8%左右,主要表现于柱体无法进气约1%、第一预设模具形状与气阀套位不正约2%、气阀点偏移约2%、气阀白色高温油墨的两边压合不实充气后被撕裂约3%,其中不良的50%左右气柱可进行返修,单个不良的单人返修时间约3-5分钟,按平时每天每人充气2000个计算,返修不良品时间需在单人8小时左右,故细算后传统气柱使用成本非常高、浪费很大。而采用本申请所提供的新型长效缓冲气柱袋可使批量不良率降低到0.5%以下,节约了制造使用成本和10倍左右的返修时间。According to preliminary estimates, the current use of industrial buffer air cylinder bags with white high temperature resistant ink air valves has a defect rate of about 3%-8%, which is mainly manifested in the cylinder body cannot enter about 1%, and the first preset mold shape The position of the valve sleeve is not correct by about 2%, the valve point is offset by about 2%, and the two sides of the white high temperature ink of the valve are not pressed tightly and are torn by about 3% after being inflated, of which about 50% of the defective air column can be repaired. , The repair time of a single defective single person is about 3-5 minutes. According to the usual calculation of 2000 inflation per person per day, the repair time of defective products needs to be about 8 hours per person. Therefore, the traditional air column is very costly and wasteful after detailed calculation. Big. However, the use of the new long-acting buffer air column bag provided by the present application can reduce the batch defect rate to less than 0.5%, saving manufacturing and use costs and about 10 times the repair time.
需要说明的是,在本说明书中,诸如第一和第二之类的关系术语仅仅用来将一个实体与另外几个实体区分开来,而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from other entities, and do not necessarily require or imply any such existence between these entities. The actual relationship or order.
以上对本发明所提供的新型长效缓冲气柱袋进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术 领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The new long-acting cushioning air column bag provided by the present invention has been introduced in detail above. Specific examples are used in this article to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种新型长效缓冲气柱袋,其特征在于,包括膜层本体,所述膜层本体包括至少两层外膜和至少两层内膜,所述至少两层外膜和所述至少两层内膜形成有设于所述膜层本体的上部、用以供外部气体充入所述膜层本体内的充气道(5),所述膜层本体的下部设有若干个与所述充气道(5)连通、用以当气体进入时形成气柱的储气室(8)。A new type of long-lasting cushioning air column bag, which is characterized by comprising a film body, the film body including at least two outer films and at least two inner films, the at least two outer films and the at least two layers The inner membrane is formed with an inflation channel (5) arranged on the upper part of the film body for external air to fill the film body, and the lower part of the film body is provided with a plurality of inflatable channels (5). (5) A gas storage chamber (8) connected to form a gas column when gas enters.
  2. 根据权利要求1所述的新型长效缓冲气柱袋,其特征在于,还包括若干个与所述储气室(8)一一对应设置、用以供所述充气道(5)中的气体流向对应所述储气室(8)并能够调节气流的速度和冲击力以防止损伤所述膜层本体的缓冲气道(7)。The new long-acting buffer gas column bag according to claim 1, characterized in that it further comprises a number of one-to-one correspondence with the gas storage chamber (8) for supplying the gas in the inflation channel (5) The flow direction corresponds to the air storage chamber (8) and can adjust the speed and impact force of the air flow to prevent damage to the buffer air passage (7) of the film body.
  3. 根据权利要求2所述的新型长效缓冲气柱袋,其特征在于,所述缓冲气道(7)包括至少一曲线状气流通道。The new long-acting buffer air column bag according to claim 2, wherein the buffer air passage (7) comprises at least one curved air flow channel.
  4. 根据权利要求3所述的新型长效缓冲气柱袋,其特征在于,所述缓冲气道(7)用以通过第一预设模具与所述膜层本体热合形成,所述储气室(8)用以通过第二预设模具与所述膜层本体热合形成,所述充气道(5)用以通过第二预设模具和第三预设模具与所述膜层本体热合形成。The new long-lasting cushion air column bag according to claim 3, characterized in that the cushion air passage (7) is formed by a first preset mold and the film body by heat bonding, and the air storage chamber ( 8) It is formed by heat bonding with the film body by a second preset mold, and the air duct (5) is formed by heat bonding with the film body by a second preset mold and a third preset mold.
  5. 根据权利要求2至4任一项所述的新型长效缓冲气柱袋,其特征在于,所述膜层本体上还设有两条分别位于所述充气道(5)的两侧、用以当气嘴或枪头向所述充气道(5)充气时使气嘴或枪头与所述充气道(5)快速精准连接的气道易开线(105)。The new long-lasting cushioning air column bag according to any one of claims 2 to 4, characterized in that, the film body is also provided with two two sides respectively located on both sides of the inflatable channel (5) for When the air nozzle or the gun head is inflated into the inflation channel (5), the air channel easy opening line (105) that connects the air nozzle or the gun head and the inflation channel (5) quickly and accurately.
  6. 根据权利要求5所述的新型长效缓冲气柱袋,其特征在于,所述膜层本体包括由所述膜层本体的第一侧向第二侧方向依次设置的第一外膜(1)、第一内膜(2)、第二内膜(3)和第二外膜(4);The new long-lasting cushioning air column bag according to claim 5, characterized in that the film body comprises a first outer film (1) arranged in sequence from the first side to the second side of the film body , The first inner membrane (2), the second inner membrane (3) and the second outer membrane (4);
    所述膜层本体设有位于所述充气道(5)的上端、用以将所述第一外膜(1)、所述第一内膜(2)、所述第二内膜(3)和所述第二外膜(4)热封连接的第一热封线(101);The film body is provided at the upper end of the inflatable channel (5) for separating the first outer membrane (1), the first inner membrane (2), and the second inner membrane (3). The first heat-sealing line (101) connected to the second outer film (4) by heat-sealing;
    所述膜层本体设有两条位于所述充气道(5)下端的第二热封线(102),其中一条所述第二热封线(102)用以将位于所述膜层本体第一侧的所述第一外膜(1)和所述第一内膜(2)热封连接,另一条所述第二热封线(102) 用以将位于所述膜层本体第二侧的所述第二内膜(3)和所述第二外膜(4)热封连接。The film body is provided with two second heat-sealing lines (102) located at the lower end of the inflatable channel (5), and one of the second heat-sealing lines (102) is used to connect the second heat-sealing line (102) to the film body. The first outer film (1) and the first inner film (2) on one side are heat-sealed and connected, and the second heat-sealing line (102) is used to connect the second side of the film body The second inner film (3) and the second outer film (4) are heat-sealed and connected.
  7. 根据权利要求6所述的新型长效缓冲气柱袋,其特征在于,所述膜层本体还设有:The new long-lasting cushioning air column bag according to claim 6, wherein the film body is further provided with:
    若干条与所述第一热封线(101)平行设置、用以将所述第一外膜(1)、所述第一内膜(2)、所述第二内膜(3)和所述第二外膜(4)热封连接以形成与所述缓冲气道(7)一一对应连通的进气口(6)的第三热封线(103);Several lines are arranged in parallel with the first heat-sealing line (101) to connect the first outer film (1), the first inner film (2), the second inner film (3) and the The second outer film (4) is heat-sealed and connected to form a third heat-sealing line (103) of the air inlet (6) communicating with the buffer air passage (7) in a one-to-one correspondence;
    若干条沿纵向设置并与所述第三热封线(103)一一对应搭接、用以将所述第一外膜(1)、所述第一内膜(2)、所述第二内膜(3)和所述第二外膜(4)热封连接以形成所述储气室(8)的第四热封线(104)。A number of strips are arranged in the longitudinal direction and overlap the third heat-sealing line (103) in a one-to-one correspondence to connect the first outer film (1), the first inner film (2), and the second The inner film (3) and the second outer film (4) are heat-sealed and connected to form a fourth heat-sealing line (104) of the air storage chamber (8).
  8. 根据权利要求7所述的新型长效缓冲气柱袋,其特征在于,任一所述第四热封线(104)和与之对应的所述第三热封线(103)之间设有用以调节所述缓冲气道(7)的进气速度与进气压力以防止气体损伤所述第一内膜(2)和所述第二内膜(3)的气柱护肩(108)。The new long-acting cushioning air column bag according to claim 7, characterized in that, between any of the fourth heat-sealing line (104) and the corresponding third heat-sealing line (103) is provided with The air inlet speed and the inlet pressure of the buffer air passage (7) are adjusted to prevent the gas from damaging the air column shoulders (108) of the first inner membrane (2) and the second inner membrane (3).
  9. 根据权利要求8所述的新型长效缓冲气柱袋,其特征在于,所述充气道(5)远离所述进气口(6)的一端设有用以封闭所述充气道(5)的气道封闭线(106)。The new long-acting cushioning air column bag according to claim 8, characterized in that, the end of the inflation channel (5) away from the air inlet (6) is provided with a gas for closing the inflation channel (5) Road closed line (106).
  10. 根据权利要求9所述的新型长效缓冲气柱袋,其特征在于,所述第一内膜(2)和所述第二内膜(3)上均设有用以当所述第一内膜(2)和所述第二内膜(3)二者贴合时防止气体渗漏的密封涂层。The new long-acting cushioning air column bag according to claim 9, characterized in that, the first inner membrane (2) and the second inner membrane (3) are both provided with a function to act as the first inner membrane (2) A sealing coating for preventing gas leakage when the second inner membrane (3) is bonded together.
PCT/CN2021/086541 2020-05-12 2021-04-12 Novel long lasting buffering air column bag WO2021227738A1 (en)

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