WO2021227093A1 - Non-contact ultrasonic pipetting device and method - Google Patents
Non-contact ultrasonic pipetting device and method Download PDFInfo
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- WO2021227093A1 WO2021227093A1 PCT/CN2020/091026 CN2020091026W WO2021227093A1 WO 2021227093 A1 WO2021227093 A1 WO 2021227093A1 CN 2020091026 W CN2020091026 W CN 2020091026W WO 2021227093 A1 WO2021227093 A1 WO 2021227093A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/02—Burettes; Pipettes
Definitions
- the invention relates to the field of synthetic biology experiments, in particular to a non-contact ultrasonic pipetting device and method.
- Synthetic biology is hailed as one of the world's three disruptive technologies to meet the challenges.
- the research goal of synthetic biology is to adopt the concept of engineering to design, transform and even re-synthesize organisms to create artificial life forms with non-natural functions.
- a pipette is a general biological and chemical laboratory equipment that can form a partial vacuum in the container above the liquid surface and absorb or discharge the liquid by selectively adjusting the vacuum volume.
- Different types of pipettes can be designed to achieve different accuracy and precision.
- the types of pipettes range from simple pipettes made of a piece of glass to complex adjustable or electronically controlled pipettes.
- the accuracy of the measurement varies depending on the type. And the difference is huge.
- the pipette gun is a contact pipetting method, the sample sticks to the pipette tip during the pipetting process, resulting in an inaccurate amount of liquid transferred, which is prone to false negative results.
- the pipette tip is a disposable consumable, in order to avoid cross-infection, special handling or replacement is required after each use, so a large number of consumables are required to support the experiment, which is expensive when used on a large scale.
- non-contact pipetting technology is a particularly important key technology in the field of biology.
- the present invention provides a non-contact ultrasonic pipetting device and method, which adopts a focused sound field to achieve non-contact pipetting, which avoids the expensive experimental costs and inconvenient pipetting caused by the use of pipette tip consumables.
- the problem of accuracy is that there is no need to contact the pipetting liquid and the type of the pipetting liquid can be not limited, thereby expanding the application range of the pipetting method.
- a non-contact ultrasonic pipetting device includes an ultrasonic pipetting module, the ultrasonic pipetting module includes an ultrasonic transducer unit, a source liquid carrier platform, and a target liquid carrier platform; the ultrasonic transducer unit is used to move toward the source
- the liquid-carrying platform emits ultrasonic waves to generate a focused sound field, and moves relative to the source liquid-carrying platform to change the distance from the liquid level of the source liquid-carrying platform, and when the ultrasonic echo amplitude reaches a specific value, the target volume
- the droplets of are transferred from the source liquid carrier platform to the target liquid carrier platform.
- the non-contact ultrasonic pipetting device further includes a moving module and a control module, the moving module is used to adjust the relative position of the ultrasonic transducer unit and the source liquid carrier platform;
- the control module is used to change the distance between the ultrasonic transducer unit and the liquid level of the source liquid platform according to the amplitude of the ultrasonic echo signal when the ultrasonic transducer unit is directly opposite to the source liquid carrier platform.
- the ultrasonic signal parameters of the ultrasonic waves emitted by the ultrasonic transducer unit are adjusted to adjust the volume of a single pipetting drop to the target volume.
- the ultrasonic transducer unit is an electronic phased array focusing transducer
- the control module further adjusts the parameters of the electronic phased array focusing transducer to enable the electronic phased array focusing transducer
- the focused beam synthesized by the energy device quickly moves on the source liquid-carrying platform to adjust the position of the focused focus on the liquid surface.
- the ultrasonic transducer unit is a large-size high-frequency focused ultrasonic transducer.
- “large size” means that the diameter of the ultrasonic transducer unit is greater than or equal to 5 mm
- “high-frequency” means It means that the frequency of the ultrasonic transducer unit is greater than 1 MHz, the pipetting accuracy of the ultrasonic pipetting device is as high as the skin upgrade, and the pipetting accuracy can be adjusted arbitrarily within the range from the skin upgrade to the micro upgrade.
- the ultrasonic transducer unit is composed of one or more ultrasonic transducers, and/or, the working frequency of the ultrasonic transducer unit is one or more.
- the ultrasonic transducer unit is a single element transducer, a linear array transducer, an area array transducer or a ring array transducer; and/or, the ultrasonic transducer unit includes When there are multiple sub-transducers, the arrangement shape of the sub-transducers is polygonal, circular or elliptical.
- the ultrasonic pipetting module further includes an ultrasonic coupling unit for transmitting ultrasonic energy.
- the ultrasonic coupling unit includes a housing and an acoustic wave couplant, and the acoustic wave couplant is filled in the housing and the The space enclosed by the ultrasonic transducer unit is used to contact the source liquid carrier platform.
- the housing includes an inner cylinder and an outer cylinder.
- the top end of the inner cylinder body closes the top end of the inner cylinder body; the inner cylinder body is arranged in the outer cylinder body and can move closer to or away from the outer cylinder body selectively
- the acoustic wave coupling agent is filled between the outer cylinder and the top end of the inner cylinder.
- the ultrasonic coupling unit further includes a peristaltic pump and a cooling cavity communicating with the top end of the outer cylinder, the acoustic wave couplant is also filled in the cooling cavity, and the peristaltic pump drives the cooling cavity.
- the acoustic wave couplant circulates in the top end of the outer cylinder and the cooling cavity.
- Another object of the present invention is to provide a non-contact ultrasonic pipetting method, including:
- Ranging modes including:
- the ultrasonic transducer unit emits ultrasonic waves toward the source liquid-carrying platform to generate a focused sound field
- Pipetting modes including:
- the non-contact ultrasonic pipetting device of the present invention can realize the liquid movement without contact by adopting the ultrasonic transducer unit.
- the ultrasonic transducer unit changes the distance from the liquid level of the source carrier liquid platform according to the amplitude of the ultrasonic echo signal, and When the ultrasonic echo amplitude reaches a specific value, a focused sound field is generated, and the liquid droplets can be accurately and quickly transferred from the source carrier liquid platform to the target liquid carrier platform without the use of pipette head consumables to produce the target volume of liquid.
- the liquid addition method is not only direct and accurate And the repeatability is excellent.
- the action point of the focused sound field can be accurately positioned to the pipetting surface, and the single pipetting can be precisely adjusted Drop the volume to the target volume.
- the pipetting accuracy can be upgraded.
- the pipetting accuracy can be further upgraded from the skin to the micro-upgrade range. Adjustable; with the help of the ultrasonic coupling unit between the ultrasonic transducer unit and the source liquid-carrying platform, the maximum spread of energy and heat dissipation can be achieved.
- Fig. 1 is a structural block diagram of a non-contact ultrasonic pipetting device according to an embodiment of the present invention
- FIG. 2 is a block diagram of a non-contact ultrasonic pipetting method according to an embodiment of the present invention
- FIG. 3 is a schematic diagram of the working flow of the non-contact ultrasonic pipetting device according to the embodiment of the present invention.
- FIG. 5 is a schematic diagram of a laminated structure of an ultrasonic transducer unit according to an embodiment of the present invention.
- FIG. 6 is a schematic diagram of a part of the structure of a non-contact ultrasonic pipetting device according to an embodiment of the present invention.
- 1-ultrasonic excitation system 100-ultrasonic pipetting module; 2-ultrasonic transducer unit; 21-backing; 22-piezoelectric layer; 23-matching layer; 3-ultrasonic coupling unit; 31-space; 32-cooling cavity ; 4-source liquid-carrying platform; 5-target liquid-carrying platform; 6-mobile module; 61-loading liquid mobile module; 62-transducer mobile module; 7-control module; 9-inner cylinder; 10-outer cylinder Body; 11-seal ring.
- an embodiment of the present invention provides a non-contact ultrasonic pipetting device, which mainly includes an ultrasonic pipetting module 100.
- the ultrasonic pipetting module 100 may specifically include an ultrasonic excitation system 1, an ultrasonic transducer unit 2, and an ultrasonic coupling unit. 3 and the source liquid carrier platform 4 and the target liquid carrier platform 5 arranged above the ultrasonic transducer unit 2 from bottom to top.
- the ultrasonic excitation system 1 is connected to the ultrasonic transducer unit 2, which can be used to drive the ultrasonic transducer unit 2 to generate ultrasonic waves.
- the sound field is focused to realize the effect of ultrasonic radiation force on the liquid transfer surface at a predetermined position on the source liquid carrier platform 4, the source liquid carrier platform 4 and the target liquid carrier platform 5 are arranged directly opposite, and the source liquid carrier platform 4 has a liquid transfer surface Under the action of the focused sound field, the droplets can be transferred from the source liquid carrier platform 4 to a specific position on the target liquid carrier platform 5 without contact.
- Both the source liquid carrier platform 4 and the target liquid carrier platform 5 can have a multi-well plate structure, and both have holes in an array. Under the action of ultrasonic radiation force, it can be transferred to the target liquid-carrying platform 5 to realize pipetting.
- the ultrasonic excitation system 1 includes an ultrasonic signal generator and a power amplifier.
- the control module 7 can arbitrarily adjust the ultrasonic signal parameters of the ultrasonic excitation system 1 (including ultrasonic frequency, ultrasonic energy, ultrasonic pulse length, ultrasonic pulse repetition frequency, etc.).
- the signal parameters correspond to the ultrasonic signal parameters of the ultrasonic waves emitted by the ultrasonic transducer unit 2.
- the ultrasonic coupling unit 3 is configured to be arranged between the ultrasonic transducer unit 2 and the source liquid carrier platform 4 to ensure that the ultrasonic energy emitted by the ultrasonic transducer unit 2 is better transmitted to the source liquid carrier platform 4.
- the ultrasonic excitation system 1 may not be included in the ultrasonic pipetting device, but a separate structure, which can be assembled into the ultrasonic pipetting device when needed to exchange energy with the ultrasonic pipetting device.
- Unit 2 is connected.
- the non-contact ultrasonic pipetting device can also include a moving module 6 and a control module 7.
- the control module 7 serves as the control center of the entire pipetting device and can control the ultrasonic excitation system 1, the ultrasonic transducer unit 2. ,
- the working status and parameter modulation of the source liquid carrier platform 4, the target liquid carrier platform 5, and the mobile module 6, etc., can realize fully automatic control.
- the mobile module 6 can be relatively fixed to at least one of the ultrasonic transducer unit 2 and the source liquid carrier platform 4.
- the focused sound field of the ultrasonic transducer unit 2 The action point of is positioned to the liquid transfer surface of the predetermined position of the source liquid carrier platform 4, so as to facilitate the next liquid transfer action.
- the working modes of the non-contact ultrasonic pipetting device of this embodiment include the distance measurement mode S01 and the pipetting mode S02.
- the distance measurement mode S01 the power of the ultrasonic transducer unit 2 is lower.
- the droplet will not be ejected, only the focus of the focused sound field on the liquid surface is achieved; in the pipetting mode S02, the power of the ultrasonic transducer unit 2 can be increased by adjusting the parameters of the ultrasonic excitation system 1 through the control module 7 to remove the droplet from The liquid level is shot out.
- the positions of the ultrasonic transducer unit 2 and the source liquid-carrying platform 4 in the horizontal direction and the vertical direction are not aligned.
- control module 7 controls the movement module 6 to work and adjusts the distance between the ultrasonic transducer unit 2 and the source liquid carrier platform 4 so that they are close to each other. Finally, the ultrasonic transducer unit 2 moves to the source.
- the liquid carrying platform 4 is directly below the specific pipetting liquid surface.
- the control module 7 controls the operation of the ultrasonic transducer unit 2 to position the longitudinal distance between the ultrasonic transducer unit 2 and the pipetting liquid surface, and the mobile module 6 can be measured according to
- the ultrasonic transducer unit 2 is moved longitudinally (for example, the source liquid-carrying platform 4 can also be moved).
- the ultrasonic echo amplitude reaches a certain value, it means that the focal point of the ultrasonic transducer unit 2 is located at a predetermined position.
- specific value means a specific value, and does not necessarily refer to the absolute maximum value of the echo amplitude.
- the specific value can be adjusted according to the actual situation, that is, the "specific value” can be an absolute value.
- the maximum value may also be a value close to the absolute maximum value, for example, 80% of the absolute maximum value.
- the ultrasonic transducer unit 2 emits ultrasonic waves toward the upper source liquid-carrying platform 4, and receives the ultrasonic echo in real time, and the control module 7 adjusts the distance between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4
- the ultrasonic echo amplitude reaches the specific value, it is judged that the action point of the focused sound field has been positioned on the pipetting liquid surface at the predetermined position.
- FIG. 4 it is a schematic diagram of the state of pipetting after the focused sound field is positioned to the pipetting liquid surface.
- control module 7 switches the working state of the pipetting device to the pipetting mode S02 by increasing the power of the ultrasonic transducer unit 2, as shown in step c in Figure 3, the control module 7 first adjusts the ultrasonic excitation system 1 The parameter of the signal adjusts the volume of the droplet in a single pipetting to the target volume. Then, the droplet is ejected from the source carrier platform 4 under the action of the focused sound field (step d in Figure 3). Through this series of steps, In turn, a high-precision pipetting process can be ensured.
- the adjustment process of the volume of a single pipetting droplet can be specifically realized by adjusting the parameters of the excitation waveform of the ultrasonic excitation system 1, such as the voltage amplitude, the number of cycles, and the number of cycles.
- this embodiment adopts the ultrasonic transducer unit 2 as the core pipetting part of the ultrasonic pipetting module 100, in the actual pipetting process, only the ultrasonic transducer unit 2 needs to be moved to a predetermined position of the source liquid carrier platform 4 to achieve alignment. After that, the ultrasonic pipetting module 100 can be used to generate a focused sound field to realize a non-contact pipetting process. Samples can be added from a source position of the source liquid carrier platform 4 to a target of the target liquid carrier platform 5 without using pipette tip consumables. The position not only reduces the replacement of consumables, reduces the cost, but also avoids the sample sticking to the pipette tip, and realizes the precise pipetting process.
- this embodiment since this embodiment first aligns the ultrasonic transducer unit with the source carrier liquid platform, and then adjusts the focus of the ultrasonic transducer unit to the pipetting liquid surface, the volume of a single pipette droplet can be adjusted as needed before liquid injection. , So that the final pipetting accuracy is guaranteed.
- the mobile module 6 includes a loading liquid moving module 61 and a transducer moving module 62.
- the loading liquid moving module 61 can drive the target liquid carrier platform 5 and the source liquid carrier platform 4 to move and transport within the pipetting device.
- the transducer The moving module 62 can drive the ultrasonic transducer unit 2 to move at any position in the pipetting device, and the moving accuracy of the moving module 6 is controlled within 1 ⁇ m.
- the moving module 6 can work to adjust the relative position of the ultrasonic transducer unit 2 and the source carrier liquid platform 4 accordingly. For example, only the ultrasonic transducer unit 2 can be moved, or only the source carrier liquid can be moved.
- the mobile module 6 may also include only one of the loading liquid moving module 61 and the transducer moving module 62, which can also perform similar adjustments to the ultrasonic transducer unit and the source liquid carrier platform. There is no restriction on the effect of relative position.
- the ultrasonic transducer unit 2 of the non-contact ultrasonic pipetting device of this embodiment is a large-size high-frequency focused ultrasonic transducer.
- “large size” refers to the ultrasonic transducer unit 2
- the diameter of is greater than or equal to 5mm
- "high frequency” means that the frequency of the ultrasonic transducer unit 2 is greater than 1MHZ.
- the frequency range of the ultrasonic transducer unit 2 can be 1MHz to 1GHz, and the bandwidth is above 50%.
- This large-size, high-frequency focused ultrasonic transducer not only has a smaller focus size, but also has a larger focus size.
- the output acoustic radiation force is not only has a smaller focus size, but also has a larger focus size.
- the high-frequency characteristics of the ultrasonic transducer ensure that the pipetting accuracy can reach the highest level.
- the high-bandwidth characteristics of the ultrasonic transducer can also ensure that the transducer has a relatively high frequency in a larger frequency range.
- High output acoustic radiation power while satisfying both of these requirements, realizes the arbitrarily adjustable pipetting accuracy from skin upgrade to micro upgrade within a larger range.
- the pipetting device can modulately control the sound wave energy in a larger range, and intelligently select the size of each sample droplet according to the user's experimental needs.
- the ultrasound transducer unit 2 can work with one focused ultrasound transducer, or multiple focused ultrasound transducers can work together; it can work at a single frequency, or it can work at multiple frequencies.
- the ultrasonic transducer is a physical focusing transducer or an electronic phased array focusing transducer.
- the focusing method of the physical focusing transducer is acoustic lens focusing, self-focusing and other focusing modes such as acoustic Ultra-structure focusing and other ultrasonic transducers with different focusing methods.
- the electronic phased array focusing method can be used for focusing and transducing the electronic phased array through the control module 7.
- the adjustment of the parameters of the electronic phased array focus transducer enables the focused beam synthesized by the electronic phased array focus transducer to quickly move on the source carrier liquid platform without moving or rotating the ultrasonic transducer unit to adjust the position of the focus focus on the liquid surface. Accurate and rapid focus positioning, but also better to achieve automatic control.
- the ultrasonic transducer unit 2 includes but is not limited to piezoelectric ultrasonic transducer, capacitive micromachined ultrasonic transducer (cMUT), piezoelectric micromachined ultrasonic transducer (pMUT) and other types Ultrasonic transducer.
- the ultrasonic transducer unit 2 can be a single element transducer, a linear array transducer, an area array transducer or a ring array transducer.
- the ultrasonic transducer unit 2 includes multiple sub-transducers, the sub-transducers
- the arrangement shape of the energy devices can be square, round, ellipse, etc., but is not limited to this.
- the ultrasonic transducer unit 2 mainly includes a backing 21, a piezoelectric layer 22, and a matching layer 23.
- the outer surface of the matching layer 23 may also be provided with a protective layer (not shown).
- the piezoelectric layer 22 and the matching layer 23 are in order from bottom to top. Set above the backing 21.
- the matching layer 23 may include a one-layer or multi-layer structure.
- the ultrasonic coupling unit 3 includes a housing (not shown in the figure) and an acoustic wave couplant (not shown in the figure). As shown in FIG. 1 and FIG. The agent is filled in the space 31. When the ultrasonic coupling unit 3 is moved to a proper position under the source liquid carrier platform 4, the housing contacts the source liquid carrier platform 4, and the acoustic wave couplant in the space 31 is filled between the ultrasonic transducer unit 2 and the source liquid carrier platform 4. As the ultrasonic coupling medium between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4, it can reduce the attenuation of the sound wave energy in the propagation process.
- the sound wave couplant also acts as a heat dissipation medium, opposing the ultrasonic transducer placed in the space 31 Unit 2 dissipates heat, and it serves multiple purposes.
- the acoustic coupling agent can be water, oil, and similar flowable ultrasonic coupling agents.
- the housing may specifically include an inner cylinder body 9 and an outer cylinder body 10.
- the top ends of the inner cylinder body 9 and the outer cylinder body 10 are directly opposite to the source liquid carrier platform 4 above, and the ultrasonic transducer unit 2 is fixed inside
- the top end of the cylinder 9 closes the top end of the inner cylinder 9.
- the top end surface of the outer cylinder 10 is in contact with the source liquid-carrying platform 4, and the inner cylinder 9 is arranged in the outer cylinder 10 and can move closer to or away from the source liquid-carrying platform with respect to the axial movement of the outer cylinder 10 4.
- the inner cylinder body 9, the ultrasonic transducer unit 2, and the outer cylinder body 10 enclose a space 31 that can contain the acoustic coupling agent.
- the outer cylinder body 10 contacts the source
- the acoustic wave coupling agent is filled between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4.
- the inner cylinder body 9 and the outer cylinder body 10 are combined in a threaded manner.
- the outer circumferential surface of the inner cylinder body 9 is provided with an outer thread
- the inner circumferential surface of the outer cylinder body 10 is provided with an inner thread.
- a through hole may be opened at the top of the inner cylinder 9, and the ultrasonic transducer unit 2 is inserted into the through hole from below and the through hole is closed.
- the through hole may be a stepped hole with a large inside and a small outside. 2 abuts against the inner surface of the stepped hole of the through hole.
- the ultrasonic coupling unit 3 further includes a sealing ring 11, which is sleeved on the outer peripheral surface of the inner cylinder 9 and is elastically compressed on Between the inner cylinder 9 and the outer cylinder 10.
- the outer circumferential surface of the inner cylinder 9 is provided with a recessed annular groove, and the sealing ring 11 is elastically compressed in the annular groove by the outer cylinder 10 to prevent the sealing ring 11 from falling out. It can be understood that this embodiment does not limit the number of the sealing ring 11, and the number of the sealing ring 11 can be more.
- the ultrasonic coupling unit 3 also includes a peristaltic pump (not shown) and a cooling cavity 32 connected to the space 31.
- the acoustic coupling agent is filled in the cooling cavity 32 in addition to the space 31, and the peristaltic pump drives The acoustic wave couplant circulates in the space 31 and the cooling cavity 32.
- the cooling cavity 32 is connected to both ends of the space 31 at the same time. Under the action of the peristaltic pump, the sonic couplant flowing out of the space 31 flows into the cooling cavity 32 from an interface at one end, and flows through the cooling cavity 32 to radiate heat from the other end of the space 31. In this way, the circulating flow of the heat dissipation medium is realized.
- the heat dissipation speed can be controlled by controlling the flow rate of the heat dissipation medium by the peristaltic pump.
- the acoustic wave couplant takes away the heat generated during the working process of the ultrasonic transducer unit 2, and then flows in again after being dissipated by the cooling cavity 32. Quickly circulate heat.
- the space 31 is formed at the top of the inner cylinder 9 and the outer cylinder 10.
- the interface between the cooling cavity 32 and the space 31 may be located on the wall of the outer cylinder 10 near the top, and the end of the ultrasonic transducer unit 2 protrudes inside. Outside the end surface of the cylinder 9, the acoustic coupling agent flowing through the two opposite sides of the top end of the outer cylinder 10 can take away the heat generated during the operation of the ultrasonic transducer unit 2 in time, and the heat dissipation effect is better.
- the control module 7 drives the ultrasonic transducer unit 2 to generate a focused sound field by adjusting the working state and parameters of the ultrasonic excitation system 1
- the liquid carrier platform 4 is transferred to the target liquid carrier platform 5.
- the control module 7 controls the flow rate of the acoustic coupling agent circulating in the space 31 and the cooling cavity 32 by controlling the parameters of the peristaltic pump, thereby controlling the heat dissipation speed.
- the non-contact ultrasonic pipetting device of the present invention can realize the liquid movement without contact by using the ultrasonic transducer unit, and change the distance from the liquid level of the source liquid carrier according to the amplitude of the ultrasonic echo signal, and the ultrasonic echo amplitude When a specific value is reached, a focused sound field is generated, and the droplets can be accurately and quickly transferred from the source carrier liquid platform to the target carrier liquid platform without the use of pipette head consumables to produce the target volume of liquid.
- the liquid addition method is not only direct, accurate and repeatable Excellent.
- the present invention can accurately locate the action point of the focused sound field to the liquid transfer surface, and precisely adjust the single transfer The volume of the droplet.
- the pipetting accuracy can be upgraded.
- the pipetting accuracy can be further upgraded from the skin to the micro-upgrade range. Adjustable; with the help of the ultrasonic coupling unit between the ultrasonic transducer unit and the source liquid-carrying platform, the maximum spread of energy and heat dissipation can be achieved.
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Abstract
A non-contact ultrasonic pipetting device and method. The device comprises an ultrasonic transduction unit (2), a source liquid carrying platform (4), and a target liquid carrying platform (5). The ultrasonic transduction unit (2) can generate a focused sound field under the action of an ultrasonic excitation system (1), and liquid drops can be accurately and quickly transferred from the source liquid carrying platform (4) to the target liquid carrying platform (5) without using gun head consumables. By controlling the relative position of the ultrasonic transduction unit (2) and the source liquid carrying platform (4) and the working state and parameters of the ultrasonic excitation system (1), the acting point of the focused sound field can be accurately positioned to the pipetting liquid level, and the volume of liquid drops in single pipetting is accurately adjusted. The picoliter-scale pipetting precision can be realized by using a high-frequency focused ultrasonic transducer, and the pipetting precision can be further randomly adjusted from the picoliter scale to the microliter scale by using the large-size focused ultrasonic transducer. By means of an ultrasonic coupling unit (3) between the ultrasonic transduction unit (2) and the source liquid carrying platform (4), energy can be spread to the maximum extent, and heat dissipation is achieved.
Description
本发明涉及合成生物实验领域,尤其涉及一种非接触式超声移液装置及方法。The invention relates to the field of synthetic biology experiments, in particular to a non-contact ultrasonic pipetting device and method.
当今世界,人们面对的疾病、环境、能源等挑战日渐严峻,合成生物学被誉为是应对挑战的世界三大颠覆性技术之一。合成生物学的研究目标是采用工程化的理念,对生物体进行设计、改造乃至重新合成,创建非自然功能人工生命体。In today's world, people are facing increasingly severe challenges such as diseases, environment, and energy. Synthetic biology is hailed as one of the world's three disruptive technologies to meet the challenges. The research goal of synthetic biology is to adopt the concept of engineering to design, transform and even re-synthesize organisms to create artificial life forms with non-natural functions.
目前在合成生物学实验过程中,会基于大量的生物实验进行生命体验证实验,因此需要大量的微量移液操作进行实验的调配和处理,移液是合成生物实验室最为普遍的操作任务之一。选择正确的移液器是精准完成实验的关键一步。At present, in the process of synthetic biology experiments, life verification experiments will be carried out based on a large number of biological experiments. Therefore, a large number of micropipetting operations are required for the preparation and processing of experiments. Pipetting is one of the most common operational tasks in synthetic biology laboratories. . Choosing the right pipette is a critical step in completing the experiment accurately.
目前业内最广泛的方法是采用移液枪进行操作,其是一种通用生物学和化学的实验器材,可使液面上方容器形成局部真空,并通过选择性地调节真空体积来吸取或排出液体。通过设计多种移液枪可实现不同的准确与精密度,移液枪的种类包括从简单的一片玻璃制作的吸管到复杂可调的或电控的吸管,然而其测量的准确度因种类不同而差别巨大。同时,因为移液枪为接触式移液方法,在移液过程中,样品粘连在枪头上,导致发生转移的液体量不准确,容易产生假阴性结果。另外,由于移液枪的枪头是一次性耗材,为避免交叉感染,每一次使用后都需要特殊处理或者更换,因此会需要大量的耗材来支撑实验,大规模使用时费用较为昂贵。At present, the most widely used method in the industry is to use a pipette to operate. It is a general biological and chemical laboratory equipment that can form a partial vacuum in the container above the liquid surface and absorb or discharge the liquid by selectively adjusting the vacuum volume. . Different types of pipettes can be designed to achieve different accuracy and precision. The types of pipettes range from simple pipettes made of a piece of glass to complex adjustable or electronically controlled pipettes. However, the accuracy of the measurement varies depending on the type. And the difference is huge. At the same time, because the pipette gun is a contact pipetting method, the sample sticks to the pipette tip during the pipetting process, resulting in an inaccurate amount of liquid transferred, which is prone to false negative results. In addition, because the pipette tip is a disposable consumable, in order to avoid cross-infection, special handling or replacement is required after each use, so a large number of consumables are required to support the experiment, which is expensive when used on a large scale.
现有基于电磁控制的非接触式移液的技术虽然可以实现移液针与目标反应孔的非接触式移液,但是移液液体仍然与移液针接触,使得移液液体种类受到限制,从而使得该技术的实际应用受到限制。因此,非接触式的微量移液技术是生物学领域内特别重要的一项关键技术。Although the existing electromagnetic control-based non-contact pipetting technology can achieve non-contact pipetting between the pipette needle and the target reaction well, the pipetting liquid is still in contact with the pipette needle, which limits the type of liquid to be piped. Make the practical application of this technology limited. Therefore, non-contact micropipetting technology is a particularly important key technology in the field of biology.
发明内容Summary of the invention
鉴于现有技术存在的不足,本发明提供了一种非接触式超声移液装置及方法,采用聚焦声场实现非接触式移液,既避免了使用枪头耗材造成的实验费用昂贵和移液不准确的问题,不需要接触移液液体还可以不限制移液液体的种类,从而扩大了移液方式的应用范围。In view of the shortcomings of the prior art, the present invention provides a non-contact ultrasonic pipetting device and method, which adopts a focused sound field to achieve non-contact pipetting, which avoids the expensive experimental costs and inconvenient pipetting caused by the use of pipette tip consumables. The problem of accuracy is that there is no need to contact the pipetting liquid and the type of the pipetting liquid can be not limited, thereby expanding the application range of the pipetting method.
为了实现上述的目的,本发明采用了如下的技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种非接触式超声移液装置,包括超声移液模块,所述超声移液模块包括超声换能单元、源载液平台和目标载液平台;所述超声换能单元用于朝所述源载液平台发出超声波而产生聚焦声场,并相对于所述源载液平台移动而改变与所述源载液平台液面之间的距离,并在超声回波幅度达到特定值时,将目标体积的液滴从所述源载液平台转移至所述目标载液平台。A non-contact ultrasonic pipetting device includes an ultrasonic pipetting module, the ultrasonic pipetting module includes an ultrasonic transducer unit, a source liquid carrier platform, and a target liquid carrier platform; the ultrasonic transducer unit is used to move toward the source The liquid-carrying platform emits ultrasonic waves to generate a focused sound field, and moves relative to the source liquid-carrying platform to change the distance from the liquid level of the source liquid-carrying platform, and when the ultrasonic echo amplitude reaches a specific value, the target volume The droplets of are transferred from the source liquid carrier platform to the target liquid carrier platform.
作为其中一种实施方式,所述非接触式超声移液装置还包括移动模块和控制模块,所述移动模块用于调节所述超声换能单元与所述源载液平台的相对位置;所述控制模块用于在所述超声换能单元与所述源载液平台正对时,依据超声回波信号幅度改变所述超声换能单元与所述源载液平台液面之间的距离直至超声回波幅度达到特定值,再调节所述超声换能单元发出的超声波的超声信号参数以调节单次移液液滴的体积至所述目标体积。As one of the embodiments, the non-contact ultrasonic pipetting device further includes a moving module and a control module, the moving module is used to adjust the relative position of the ultrasonic transducer unit and the source liquid carrier platform; The control module is used to change the distance between the ultrasonic transducer unit and the liquid level of the source liquid platform according to the amplitude of the ultrasonic echo signal when the ultrasonic transducer unit is directly opposite to the source liquid carrier platform. When the echo amplitude reaches a specific value, the ultrasonic signal parameters of the ultrasonic waves emitted by the ultrasonic transducer unit are adjusted to adjust the volume of a single pipetting drop to the target volume.
作为其中一种实施方式,所述超声换能单元为电子相控阵聚焦换能器,所述控制模块还通过调节所述电子相控阵聚焦换能器的参数,使电子相控阵聚焦换能器合成的聚焦波束快速在所述源载液平台上移动而调节聚焦焦点在液面上的位置。As one of the embodiments, the ultrasonic transducer unit is an electronic phased array focusing transducer, and the control module further adjusts the parameters of the electronic phased array focusing transducer to enable the electronic phased array focusing transducer The focused beam synthesized by the energy device quickly moves on the source liquid-carrying platform to adjust the position of the focused focus on the liquid surface.
作为其中一种实施方式,所述超声换能单元为大尺寸高频聚焦超声换能器,这里,“大尺寸”是指所述超声换能单元的直径大于或等于5mm,“高频”是指所述超声换能单元的频率大于1MHZ,超声移液装置的移液精度高达皮升级,并且移液精度从皮升级至微升级范围内任意可调。As one of the embodiments, the ultrasonic transducer unit is a large-size high-frequency focused ultrasonic transducer. Here, “large size” means that the diameter of the ultrasonic transducer unit is greater than or equal to 5 mm, and “high-frequency” means It means that the frequency of the ultrasonic transducer unit is greater than 1 MHz, the pipetting accuracy of the ultrasonic pipetting device is as high as the skin upgrade, and the pipetting accuracy can be adjusted arbitrarily within the range from the skin upgrade to the micro upgrade.
作为其中一种实施方式,所述超声换能单元由一个或多个超声换能器组成,和/或,所述超声换能单元的工作频率为一种或多种。As one of the embodiments, the ultrasonic transducer unit is composed of one or more ultrasonic transducers, and/or, the working frequency of the ultrasonic transducer unit is one or more.
作为其中一种实施方式,所述超声换能单元是单阵元换能器、线阵换能器、面阵换能器或环阵换能器;和/或,所述超声换能单元包括多个子换能器时,其中的子换能器的排列形状为多边形、圆形或椭圆形。As one of the implementation manners, the ultrasonic transducer unit is a single element transducer, a linear array transducer, an area array transducer or a ring array transducer; and/or, the ultrasonic transducer unit includes When there are multiple sub-transducers, the arrangement shape of the sub-transducers is polygonal, circular or elliptical.
作为其中一种实施方式,所述超声移液模块还包括用于传播超声能量的超 声耦合单元,所述超声耦合单元包括外壳和声波耦合剂,所述声波耦合剂填充在所述外壳与所述超声换能单元围成的空间内,用于与所述源载液平台接触。As one of the embodiments, the ultrasonic pipetting module further includes an ultrasonic coupling unit for transmitting ultrasonic energy. The ultrasonic coupling unit includes a housing and an acoustic wave couplant, and the acoustic wave couplant is filled in the housing and the The space enclosed by the ultrasonic transducer unit is used to contact the source liquid carrier platform.
作为其中一种实施方式,所述外壳包括内筒体和外筒体,所述内筒体、所述外筒体的顶端正对所述源载液平台,所述超声换能单元固定在所述内筒体的顶端而将所述内筒体的顶端封闭;所述内筒体设于所述外筒体内并可相对于所述外筒体的轴向移动而选择性地靠近或远离所述源载液平台,所述声波耦合剂填充在所述外筒体与所述内筒体的顶端之间。As one of the embodiments, the housing includes an inner cylinder and an outer cylinder. The top end of the inner cylinder body closes the top end of the inner cylinder body; the inner cylinder body is arranged in the outer cylinder body and can move closer to or away from the outer cylinder body selectively In the source liquid-carrying platform, the acoustic wave coupling agent is filled between the outer cylinder and the top end of the inner cylinder.
作为其中一种实施方式,所述超声耦合单元还包括蠕动泵以及与所述外筒体的顶端连通的冷却腔,所述声波耦合剂还填充在所述冷却腔内,所述蠕动泵驱动所述声波耦合剂在所述外筒体的顶端和所述冷却腔内循环流动。As one of the embodiments, the ultrasonic coupling unit further includes a peristaltic pump and a cooling cavity communicating with the top end of the outer cylinder, the acoustic wave couplant is also filled in the cooling cavity, and the peristaltic pump drives the cooling cavity. The acoustic wave couplant circulates in the top end of the outer cylinder and the cooling cavity.
本发明的另一目的在于提供一种非接触式超声移液方法,包括:Another object of the present invention is to provide a non-contact ultrasonic pipetting method, including:
测距模式,包括:Ranging modes, including:
超声换能单元朝源载液平台发出超声波而产生聚焦声场;The ultrasonic transducer unit emits ultrasonic waves toward the source liquid-carrying platform to generate a focused sound field;
依据超声回波信号幅度改变超声换能单元与源载液平台液面之间的距离,直至超声回波幅度达到特定值;Change the distance between the ultrasonic transducer unit and the liquid level of the source carrier liquid platform according to the amplitude of the ultrasonic echo signal until the ultrasonic echo amplitude reaches a specific value;
移液模式,包括:Pipetting modes, including:
当超声回波幅度达到特定值后,调节超声激励波形的参数,以调节移液液滴的体积;When the ultrasonic echo amplitude reaches a specific value, adjust the parameters of the ultrasonic excitation waveform to adjust the volume of the pipetting drop;
增大超声换能单元的功率,将液滴从所述源载液平台转移至所述目标载液平台。Increase the power of the ultrasonic transducer unit to transfer the droplets from the source liquid carrier platform to the target liquid carrier platform.
本发明的非接触式超声移液装置通过采用超声换能单元,能够无接触地实现液体移动,超声换能单元依据超声回波信号幅度改变与源载液平台液面之间的距离,并在超声回波幅度达到特定值时产生聚焦声场,无需使用枪头耗材即可精确、快速地将液滴从源载液平台转移至目标载液平台从而产生目标体积液体,加液方式不仅直接、精确且可重复性极佳。The non-contact ultrasonic pipetting device of the present invention can realize the liquid movement without contact by adopting the ultrasonic transducer unit. The ultrasonic transducer unit changes the distance from the liquid level of the source carrier liquid platform according to the amplitude of the ultrasonic echo signal, and When the ultrasonic echo amplitude reaches a specific value, a focused sound field is generated, and the liquid droplets can be accurately and quickly transferred from the source carrier liquid platform to the target liquid carrier platform without the use of pipette head consumables to produce the target volume of liquid. The liquid addition method is not only direct and accurate And the repeatability is excellent.
另外,通过控制超声换能单元与源载液平台的相对位置及超声激励系统的工作状态和参数,可将聚焦声场的作用点精确地定位到移液液面,并精确调节单次移液液滴的体积至目标体积。通过使用高频率的聚焦超声换能器,可以实现皮升级移液精度,在此基础上,通过采用大尺寸的聚焦超声换能器,可以进 一步实现移液精度从皮升级到微升级范围的任意可调;借助超声换能单元和源载液平台之间的超声耦合单元可以实现能量的最大限度传播并实现散热。In addition, by controlling the relative position of the ultrasonic transducer unit and the source liquid-carrying platform and the working state and parameters of the ultrasonic excitation system, the action point of the focused sound field can be accurately positioned to the pipetting surface, and the single pipetting can be precisely adjusted Drop the volume to the target volume. By using a high-frequency focused ultrasound transducer, the pipetting accuracy can be upgraded. On this basis, by adopting a large-size focused ultrasound transducer, the pipetting accuracy can be further upgraded from the skin to the micro-upgrade range. Adjustable; with the help of the ultrasonic coupling unit between the ultrasonic transducer unit and the source liquid-carrying platform, the maximum spread of energy and heat dissipation can be achieved.
图1为本发明实施例的非接触式超声移液装置的结构框图;Fig. 1 is a structural block diagram of a non-contact ultrasonic pipetting device according to an embodiment of the present invention;
图2为本发明实施例的非接触式超声移液方法的框图;2 is a block diagram of a non-contact ultrasonic pipetting method according to an embodiment of the present invention;
图3为本发明实施例的非接触式超声移液装置的工作流程示意图;3 is a schematic diagram of the working flow of the non-contact ultrasonic pipetting device according to the embodiment of the present invention;
图4为本发明实施例的超声换能单元的移液原理示意图;4 is a schematic diagram of the principle of liquid transfer of the ultrasonic transducer unit according to the embodiment of the present invention;
图5为本发明实施例的一种超声换能单元的层叠结构示意图;5 is a schematic diagram of a laminated structure of an ultrasonic transducer unit according to an embodiment of the present invention;
图6为本发明实施例的非接触式超声移液装置的部分结构示意图;6 is a schematic diagram of a part of the structure of a non-contact ultrasonic pipetting device according to an embodiment of the present invention;
图中标号说明如下:The label description in the figure is as follows:
1-超声激励系统;100-超声移液模块;2-超声换能单元;21-背衬;22-压电层;23-匹配层;3-超声耦合单元;31-空间;32-冷却腔;4-源载液平台;5-目标载液平台;6-移动模块;61-装载液移动模块;62-换能器移动模块;7-控制模块;9-内筒体;10-外筒体;11-密封圈。1-ultrasonic excitation system; 100-ultrasonic pipetting module; 2-ultrasonic transducer unit; 21-backing; 22-piezoelectric layer; 23-matching layer; 3-ultrasonic coupling unit; 31-space; 32-cooling cavity ; 4-source liquid-carrying platform; 5-target liquid-carrying platform; 6-mobile module; 61-loading liquid mobile module; 62-transducer mobile module; 7-control module; 9-inner cylinder; 10-outer cylinder Body; 11-seal ring.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not used to limit the present invention.
参阅图1,本发明实施例提供了一种非接触式超声移液装置,主要包括超声移液模块100,超声移液模块100具体可包括超声激励系统1、超声换能单元2、超声耦合单元3以及自下而上依次设于超声换能单元2上方的源载液平台4和目标载液平台5,超声激励系统1连接超声换能单元2,可用于驱动超声换能单元2发出超声波产生聚焦声场,实现对源载液平台4上的预定位置的移液液面的超声辐射力作用,源载液平台4和目标载液平台5正对设置,源载液平台4具有移液液面,在聚焦声场的作用下,液滴可被从源载液平台4无接触地转移至目标载液平台5上的特定位置。源载液平台4和目标载液平台5均可以为多孔板结构,二者均具有阵列开设的孔洞,源载液平台4的正对超声换能单元2的孔内的目标体积的液滴在超声辐射力作用下可转移到目标载液平台5,从而实 现移液。1, an embodiment of the present invention provides a non-contact ultrasonic pipetting device, which mainly includes an ultrasonic pipetting module 100. The ultrasonic pipetting module 100 may specifically include an ultrasonic excitation system 1, an ultrasonic transducer unit 2, and an ultrasonic coupling unit. 3 and the source liquid carrier platform 4 and the target liquid carrier platform 5 arranged above the ultrasonic transducer unit 2 from bottom to top. The ultrasonic excitation system 1 is connected to the ultrasonic transducer unit 2, which can be used to drive the ultrasonic transducer unit 2 to generate ultrasonic waves. The sound field is focused to realize the effect of ultrasonic radiation force on the liquid transfer surface at a predetermined position on the source liquid carrier platform 4, the source liquid carrier platform 4 and the target liquid carrier platform 5 are arranged directly opposite, and the source liquid carrier platform 4 has a liquid transfer surface Under the action of the focused sound field, the droplets can be transferred from the source liquid carrier platform 4 to a specific position on the target liquid carrier platform 5 without contact. Both the source liquid carrier platform 4 and the target liquid carrier platform 5 can have a multi-well plate structure, and both have holes in an array. Under the action of ultrasonic radiation force, it can be transferred to the target liquid-carrying platform 5 to realize pipetting.
其中,超声激励系统1包括超声信号发生器和功率放大器,控制模块7能够任意调节超声激励系统1的超声信号参数(包括超声频率、超声能量、超声脉冲长度、超声脉冲重复频率等),该超声信号参数即对应超声换能单元2发出的超声波的超声信号参数,通过调节超声波的超声信号参数即可调节单次移液的液滴体积,从而实现高精度移液。超声耦合单元3用于设置在超声换能单元2与源载液平台4之间,保证超声换能单元2发出的超声能量更好地传播至源载液平台4。Among them, the ultrasonic excitation system 1 includes an ultrasonic signal generator and a power amplifier. The control module 7 can arbitrarily adjust the ultrasonic signal parameters of the ultrasonic excitation system 1 (including ultrasonic frequency, ultrasonic energy, ultrasonic pulse length, ultrasonic pulse repetition frequency, etc.). The signal parameters correspond to the ultrasonic signal parameters of the ultrasonic waves emitted by the ultrasonic transducer unit 2. By adjusting the ultrasonic signal parameters of the ultrasonic waves, the droplet volume of a single pipetting can be adjusted, thereby realizing high-precision pipetting. The ultrasonic coupling unit 3 is configured to be arranged between the ultrasonic transducer unit 2 and the source liquid carrier platform 4 to ensure that the ultrasonic energy emitted by the ultrasonic transducer unit 2 is better transmitted to the source liquid carrier platform 4.
可以理解的是,在其他实施方式中,超声激励系统1也可以并不包含在超声移液装置中,而是一个单独的结构,可以在需要时组装到超声移液装置中而与超声换能单元2连接。It is understandable that, in other embodiments, the ultrasonic excitation system 1 may not be included in the ultrasonic pipetting device, but a separate structure, which can be assembled into the ultrasonic pipetting device when needed to exchange energy with the ultrasonic pipetting device. Unit 2 is connected.
除了超声移液模块100外,非接触式超声移液装置还可包括移动模块6和控制模块7,控制模块7作为整个移液装置的控制中心,可以控制超声激励系统1、超声换能单元2、源载液平台4和目标载液平台5、移动模块6等的工作状态和参数调制,可以实现全自动控制。In addition to the ultrasonic pipetting module 100, the non-contact ultrasonic pipetting device can also include a moving module 6 and a control module 7. The control module 7 serves as the control center of the entire pipetting device and can control the ultrasonic excitation system 1, the ultrasonic transducer unit 2. , The working status and parameter modulation of the source liquid carrier platform 4, the target liquid carrier platform 5, and the mobile module 6, etc., can realize fully automatic control.
其中,移动模块6可与超声换能单元2和源载液平台4的至少一个相对固定,通过调节超声换能单元2与源载液平台4的相对位置,将超声换能单元2的聚焦声场的作用点定位到源载液平台4的预定位置的移液液面,从而方便进行下一步移液动作。Wherein, the mobile module 6 can be relatively fixed to at least one of the ultrasonic transducer unit 2 and the source liquid carrier platform 4. By adjusting the relative position of the ultrasonic transducer unit 2 and the source liquid carrier platform 4, the focused sound field of the ultrasonic transducer unit 2 The action point of is positioned to the liquid transfer surface of the predetermined position of the source liquid carrier platform 4, so as to facilitate the next liquid transfer action.
结合图2~图4所示,本实施例的非接触式超声移液装置的工作模式包括测距模式S01和移液模式S02,测距模式S01下,超声换能单元2的功率较小,液滴不会被打出,仅实现聚焦声场在液面的对焦;移液模式S02下,通过控制模块7调节超声激励系统1的参数来增大超声换能单元2的功率,可以将液滴从液面打出。As shown in FIGS. 2 to 4, the working modes of the non-contact ultrasonic pipetting device of this embodiment include the distance measurement mode S01 and the pipetting mode S02. In the distance measurement mode S01, the power of the ultrasonic transducer unit 2 is lower. The droplet will not be ejected, only the focus of the focused sound field on the liquid surface is achieved; in the pipetting mode S02, the power of the ultrasonic transducer unit 2 can be increased by adjusting the parameters of the ultrasonic excitation system 1 through the control module 7 to remove the droplet from The liquid level is shot out.
以下将具体说明本实施例的非接触式超声移液方法:The following will specifically describe the non-contact ultrasonic pipetting method of this embodiment:
初始时,超声换能单元2与源载液平台4在水平方向上、竖直方向上的位置并未对准。Initially, the positions of the ultrasonic transducer unit 2 and the source liquid-carrying platform 4 in the horizontal direction and the vertical direction are not aligned.
首先,如图3中的步骤a,控制模块7通过控制移动模块6工作,调节超声换能单元2与源载液平台4的距离使二者相互靠近,最终,超声换能单元2移动至源载液平台4的特定移液液面正下方。First, as shown in step a in Figure 3, the control module 7 controls the movement module 6 to work and adjusts the distance between the ultrasonic transducer unit 2 and the source liquid carrier platform 4 so that they are close to each other. Finally, the ultrasonic transducer unit 2 moves to the source. The liquid carrying platform 4 is directly below the specific pipetting liquid surface.
随后,如图3中的步骤b,在测距模式S01下,控制模块7控制超声换能单元2工作以定位超声换能单元2与移液液面的纵向距离,移动模块6可根据测得的该距离纵向移动超声换能单元2(例如,也可移动源载液平台4),当超声回波幅度达到特定值,即说明超声换能单元2发出的聚焦声场的作用点定位到预定位置的移液液面上。这里,“特定值”表示某一特定的值,并不一定指代回波幅度的绝对最大值,在实际过程中,该特定值可以根据实际情况进行调整,即,“特定值”可以是绝对最大值,也可以是接近绝对最大值的某一值,例如绝对最大值的80%。具体地,测距模式S01下,超声换能单元2朝上方的源载液平台4发出超声波,并实时接收超声回波,通过控制模块7调节超声换能单元2与源载液平台4之间的纵向距离,当超声回波幅度达到该特定值,则判断聚焦声场的作用点已定位到预定位置的移液液面上。如此,测距模式S01对应的工作即完成,随时可以切换到移液模式S02打出液滴。如图4,为聚焦声场定位到移液液面后进行移液的状态示意图。Subsequently, as shown in step b in Figure 3, in the ranging mode S01, the control module 7 controls the operation of the ultrasonic transducer unit 2 to position the longitudinal distance between the ultrasonic transducer unit 2 and the pipetting liquid surface, and the mobile module 6 can be measured according to The ultrasonic transducer unit 2 is moved longitudinally (for example, the source liquid-carrying platform 4 can also be moved). When the ultrasonic echo amplitude reaches a certain value, it means that the focal point of the ultrasonic transducer unit 2 is located at a predetermined position. Of the pipetting liquid surface. Here, "specific value" means a specific value, and does not necessarily refer to the absolute maximum value of the echo amplitude. In the actual process, the specific value can be adjusted according to the actual situation, that is, the "specific value" can be an absolute value. The maximum value may also be a value close to the absolute maximum value, for example, 80% of the absolute maximum value. Specifically, in the ranging mode S01, the ultrasonic transducer unit 2 emits ultrasonic waves toward the upper source liquid-carrying platform 4, and receives the ultrasonic echo in real time, and the control module 7 adjusts the distance between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4 When the ultrasonic echo amplitude reaches the specific value, it is judged that the action point of the focused sound field has been positioned on the pipetting liquid surface at the predetermined position. In this way, the work corresponding to the ranging mode S01 is completed, and the liquid droplet can be switched to the pipetting mode S02 at any time. As shown in Figure 4, it is a schematic diagram of the state of pipetting after the focused sound field is positioned to the pipetting liquid surface.
接着,控制模块7通过增大超声换能单元2的功率,将移液装置的工作状态切换至移液模式S02,如图3中的步骤c,控制模块7首先通过调节超声激励系统1的超声信号的参数调节单次移液液滴的体积至目标体积,随后,液滴在聚焦声场的作用下被从源载液平台4打出(如图3中的步骤d),通过这一系列步骤,进而可以保证高精度的移液过程。Next, the control module 7 switches the working state of the pipetting device to the pipetting mode S02 by increasing the power of the ultrasonic transducer unit 2, as shown in step c in Figure 3, the control module 7 first adjusts the ultrasonic excitation system 1 The parameter of the signal adjusts the volume of the droplet in a single pipetting to the target volume. Then, the droplet is ejected from the source carrier platform 4 under the action of the focused sound field (step d in Figure 3). Through this series of steps, In turn, a high-precision pipetting process can be ensured.
这里,单次移液液滴的体积的调节过程,具体可通过调节超声激励系统1的激励波形的参数来实现,这些参数如电压幅值、周期数、循环数。Here, the adjustment process of the volume of a single pipetting droplet can be specifically realized by adjusting the parameters of the excitation waveform of the ultrasonic excitation system 1, such as the voltage amplitude, the number of cycles, and the number of cycles.
由于本实施例采用超声换能单元2作为超声移液模块100的核心移液部分,在实际移液过程中,只需将超声换能单元2移动至源载液平台4的预定位置实现对准后,即可利用超声移液模块100产生聚焦声场来实现无接触的移液过程,无需使用枪头耗材即可从源载液平台4的一个源位置加样到目标载液平台5的一个目标位置,既减少了耗材的更换,降低了成本,又避免样品粘连在枪头上,实现精确的移液过程。又由于本实施例采用先对准超声换能单元与源载液平台,再调节超声换能单元的焦点至移液液面,在打液前还可根据需要调节单次移液液滴的体积,使得最终的移液精度得到保证。Since this embodiment adopts the ultrasonic transducer unit 2 as the core pipetting part of the ultrasonic pipetting module 100, in the actual pipetting process, only the ultrasonic transducer unit 2 needs to be moved to a predetermined position of the source liquid carrier platform 4 to achieve alignment. After that, the ultrasonic pipetting module 100 can be used to generate a focused sound field to realize a non-contact pipetting process. Samples can be added from a source position of the source liquid carrier platform 4 to a target of the target liquid carrier platform 5 without using pipette tip consumables. The position not only reduces the replacement of consumables, reduces the cost, but also avoids the sample sticking to the pipette tip, and realizes the precise pipetting process. In addition, since this embodiment first aligns the ultrasonic transducer unit with the source carrier liquid platform, and then adjusts the focus of the ultrasonic transducer unit to the pipetting liquid surface, the volume of a single pipette droplet can be adjusted as needed before liquid injection. , So that the final pipetting accuracy is guaranteed.
本实施例示出的是移动模块6同时与超声换能单元2和源载液平台4固定,可分别独立地水平和竖直移动二者的情形。具体地,移动模块6包括装载液移动模块61、换能器移动模块62,装载液移动模块61可带动目标载液平台5、源 载液平台4在移液装置内进行移动运输,换能器移动模块62可带动超声换能单元2在移液装置内实现任意位置的移动,移动模块6的移动精度均控制在1μm以内。在控制模块7的控制下,移动模块6可以工作而相应地调节超声换能单元2与源载液平台4的相对位置,例如,可以只移动超声换能单元2,也可只移动源载液平台4,或者同时移动超声换能单元2和源载液平台4,使超声换能单元2与源载液平台4根据需要相互靠近和远离。This embodiment shows a situation where the mobile module 6 is fixed to the ultrasonic transducer unit 2 and the source liquid-carrying platform 4 at the same time, and can move both horizontally and vertically independently. Specifically, the mobile module 6 includes a loading liquid moving module 61 and a transducer moving module 62. The loading liquid moving module 61 can drive the target liquid carrier platform 5 and the source liquid carrier platform 4 to move and transport within the pipetting device. The transducer The moving module 62 can drive the ultrasonic transducer unit 2 to move at any position in the pipetting device, and the moving accuracy of the moving module 6 is controlled within 1 μm. Under the control of the control module 7, the moving module 6 can work to adjust the relative position of the ultrasonic transducer unit 2 and the source carrier liquid platform 4 accordingly. For example, only the ultrasonic transducer unit 2 can be moved, or only the source carrier liquid can be moved. The platform 4, or move the ultrasonic transducer unit 2 and the source liquid carrier platform 4 at the same time, so that the ultrasonic transducer unit 2 and the source liquid carrier platform 4 are close to and away from each other as required.
可以理解的是,在其他实施方式中,移动模块6也可以仅包括装载液移动模块61和换能器移动模块62中的一个,同样可以起到类似的调节超声换能单元与源载液平台的相对位置的效果,这里不做限制。It is understandable that in other embodiments, the mobile module 6 may also include only one of the loading liquid moving module 61 and the transducer moving module 62, which can also perform similar adjustments to the ultrasonic transducer unit and the source liquid carrier platform. There is no restriction on the effect of relative position.
为更好地保证移液精度,本实施例的非接触式超声移液装置的超声换能单元2为大尺寸高频聚焦超声换能器,这里,“大尺寸”是指超声换能单元2的直径大于或等于5mm,“高频”是指超声换能单元2的频率大于1MHZ。进一步地,超声换能单元2的频率范围可以为1MHz至1GHz,带宽在50%以上,此种大尺寸、高频聚焦的超声换能器不仅具有较小的焦点尺寸,同时也具有较大的输出声辐射力,其中,该超声换能器的高频率特性保证了移液精度最高可达皮升级,超声换能器的高带宽特性还能够保证换能器在较大频率范围内都具有较高的输出声辐射力,同时满足这二者即实现了移液精度从皮升级至微升级较大范围内的任意可调。通过精确控制超声波声学参数,移液装置可以在更大范围内可调制地控制声波能量,并根据用户的实验需求而智能地选取每次加样液滴的大小。In order to better ensure the accuracy of pipetting, the ultrasonic transducer unit 2 of the non-contact ultrasonic pipetting device of this embodiment is a large-size high-frequency focused ultrasonic transducer. Here, "large size" refers to the ultrasonic transducer unit 2 The diameter of is greater than or equal to 5mm, "high frequency" means that the frequency of the ultrasonic transducer unit 2 is greater than 1MHZ. Further, the frequency range of the ultrasonic transducer unit 2 can be 1MHz to 1GHz, and the bandwidth is above 50%. This large-size, high-frequency focused ultrasonic transducer not only has a smaller focus size, but also has a larger focus size. The output acoustic radiation force. Among them, the high-frequency characteristics of the ultrasonic transducer ensure that the pipetting accuracy can reach the highest level. The high-bandwidth characteristics of the ultrasonic transducer can also ensure that the transducer has a relatively high frequency in a larger frequency range. High output acoustic radiation power, while satisfying both of these requirements, realizes the arbitrarily adjustable pipetting accuracy from skin upgrade to micro upgrade within a larger range. By precisely controlling the ultrasonic acoustic parameters, the pipetting device can modulately control the sound wave energy in a larger range, and intelligently select the size of each sample droplet according to the user's experimental needs.
需要说明的是,超声换能单元2可以是一个聚焦超声换能器工作,也可以是多个聚焦超声换能器协同工作;它可以是以单一频率工作,也可以是多个频率协同工作。按照超声换能器的聚焦方式,超声换能器为物理聚焦换能器或电子相控阵聚焦换能器,物理聚焦换能器的聚焦方式是声透镜聚焦、自聚焦以及其他聚焦模式如声超结构聚焦等各种不同聚焦方式的超声换能器,当超声换能器选用电子相控阵聚焦换能器时,电子相控阵聚焦方式能通过控制模块7对电子相控阵聚焦换能器参数的调节,使电子相控阵聚焦换能器合成的聚焦波束快速在源载液平台移动而不需要移动或者转动超声换能单元即可调节其聚焦焦点在液面上的位置,可以实现精确快速的焦点定位,也更好地实现自动化控制。按照超声换能器的类型,超声换能单元2包括但不限于压电超声换能器、电容式微机械超声换能器(cMUT)、压电式微机械超声换能器(pMUT)及其他类型的超声换能器。It should be noted that the ultrasound transducer unit 2 can work with one focused ultrasound transducer, or multiple focused ultrasound transducers can work together; it can work at a single frequency, or it can work at multiple frequencies. According to the focusing method of the ultrasonic transducer, the ultrasonic transducer is a physical focusing transducer or an electronic phased array focusing transducer. The focusing method of the physical focusing transducer is acoustic lens focusing, self-focusing and other focusing modes such as acoustic Ultra-structure focusing and other ultrasonic transducers with different focusing methods. When the electronic phased array focusing transducer is selected as the ultrasonic transducer, the electronic phased array focusing method can be used for focusing and transducing the electronic phased array through the control module 7. The adjustment of the parameters of the electronic phased array focus transducer enables the focused beam synthesized by the electronic phased array focus transducer to quickly move on the source carrier liquid platform without moving or rotating the ultrasonic transducer unit to adjust the position of the focus focus on the liquid surface. Accurate and rapid focus positioning, but also better to achieve automatic control. According to the type of ultrasonic transducer, the ultrasonic transducer unit 2 includes but is not limited to piezoelectric ultrasonic transducer, capacitive micromachined ultrasonic transducer (cMUT), piezoelectric micromachined ultrasonic transducer (pMUT) and other types Ultrasonic transducer.
超声换能单元2可以是单阵元换能器、线阵换能器、面阵换能器或环阵换能器,当超声换能单元2包括多个子换能器时,其中的子换能器的排列形状可以是方形、圆形、椭圆等,但不限于此。The ultrasonic transducer unit 2 can be a single element transducer, a linear array transducer, an area array transducer or a ring array transducer. When the ultrasonic transducer unit 2 includes multiple sub-transducers, the sub-transducers The arrangement shape of the energy devices can be square, round, ellipse, etc., but is not limited to this.
如图5所示,示出的是一种压电超声换能器的结构示意图。超声换能单元2主要包括背衬21、压电层22、匹配层23,匹配层23外表面还可以设置有保护层(图未示),压电层22、匹配层23自下而上依次设于背衬21上方。匹配层23可以包括一层或多层结构。As shown in Fig. 5, shown is a schematic structural diagram of a piezoelectric ultrasonic transducer. The ultrasonic transducer unit 2 mainly includes a backing 21, a piezoelectric layer 22, and a matching layer 23. The outer surface of the matching layer 23 may also be provided with a protective layer (not shown). The piezoelectric layer 22 and the matching layer 23 are in order from bottom to top. Set above the backing 21. The matching layer 23 may include a one-layer or multi-layer structure.
超声耦合单元3包括外壳(图未标)和声波耦合剂(图未示),结合图1和图6所示,外壳与超声换能单元2围成可填充声波耦合剂的空间31,声波耦合剂填充在空间31内。当超声耦合单元3被移动至源载液平台4下方的适当位置时,外壳接触源载液平台4,空间31中的声波耦合剂填充在超声换能单元2和源载液平台4之间,作为超声换能单元2与源载液平台4之间的超声耦合介质,可以减少声波能量在传播过程中的衰减,同时,声波耦合剂还作为散热介质,对置于空间31内的超声换能单元2进行散热,一举多得。声波耦合剂可以是水、油以及类似的可流动性的超声耦合剂。The ultrasonic coupling unit 3 includes a housing (not shown in the figure) and an acoustic wave couplant (not shown in the figure). As shown in FIG. 1 and FIG. The agent is filled in the space 31. When the ultrasonic coupling unit 3 is moved to a proper position under the source liquid carrier platform 4, the housing contacts the source liquid carrier platform 4, and the acoustic wave couplant in the space 31 is filled between the ultrasonic transducer unit 2 and the source liquid carrier platform 4. As the ultrasonic coupling medium between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4, it can reduce the attenuation of the sound wave energy in the propagation process. At the same time, the sound wave couplant also acts as a heat dissipation medium, opposing the ultrasonic transducer placed in the space 31 Unit 2 dissipates heat, and it serves multiple purposes. The acoustic coupling agent can be water, oil, and similar flowable ultrasonic coupling agents.
结合图6所示,该外壳具体可包括内筒体9和外筒体10,内筒体9、外筒体10的顶端正对上方的源载液平台4,超声换能单元2固定在内筒体9的顶端而将内筒体9的顶端封闭。外筒体10的顶端端面与源载液平台4接触配合,内筒体9设于外筒体10内并可相对于外筒体10的轴向移动而选择性地靠近或远离源载液平台4,内筒体9、超声换能单元2、外筒体10之间围成可容纳声波耦合剂的空间31,当超声换能单元2靠近源载液平台4而使外筒体10接触源载液平台4时,声波耦合剂填充在超声换能单元2和源载液平台4之间。As shown in FIG. 6, the housing may specifically include an inner cylinder body 9 and an outer cylinder body 10. The top ends of the inner cylinder body 9 and the outer cylinder body 10 are directly opposite to the source liquid carrier platform 4 above, and the ultrasonic transducer unit 2 is fixed inside The top end of the cylinder 9 closes the top end of the inner cylinder 9. The top end surface of the outer cylinder 10 is in contact with the source liquid-carrying platform 4, and the inner cylinder 9 is arranged in the outer cylinder 10 and can move closer to or away from the source liquid-carrying platform with respect to the axial movement of the outer cylinder 10 4. The inner cylinder body 9, the ultrasonic transducer unit 2, and the outer cylinder body 10 enclose a space 31 that can contain the acoustic coupling agent. When the ultrasonic transducer unit 2 is close to the source liquid carrier platform 4, the outer cylinder body 10 contacts the source When the liquid-carrying platform 4 is used, the acoustic wave coupling agent is filled between the ultrasonic transducer unit 2 and the source liquid-carrying platform 4.
这里,内筒体9和外筒体10采用螺纹配合的方式结合,具体是在内筒体9的外周面设有外螺纹,在外筒体10的内周面设有内螺纹,在内筒体9相对于外筒体10旋转的过程中,内筒体9沿外筒体10的轴向移动,从而可以根据实际要求朝背向或远离源载液平台4的方向精确地调节超声换能单元2与移液液面的距离,从而方便地将聚焦声场的作用点定位到移液液面。Here, the inner cylinder body 9 and the outer cylinder body 10 are combined in a threaded manner. Specifically, the outer circumferential surface of the inner cylinder body 9 is provided with an outer thread, and the inner circumferential surface of the outer cylinder body 10 is provided with an inner thread. During the rotation of 9 relative to the outer cylinder 10, the inner cylinder 9 moves along the axial direction of the outer cylinder 10, so that the ultrasonic transducer unit can be accurately adjusted in the direction away from or away from the source liquid carrier platform 4 according to actual requirements. 2The distance from the liquid surface, so as to easily locate the action point of the focused sound field to the liquid surface.
具体可以在内筒体9的顶端开设有通孔,超声换能单元2从下方插入该通孔内并将该通孔封闭,该通孔可以是内大外小的台阶孔,超声换能单元2抵接在该通孔的台阶孔内表面。Specifically, a through hole may be opened at the top of the inner cylinder 9, and the ultrasonic transducer unit 2 is inserted into the through hole from below and the through hole is closed. The through hole may be a stepped hole with a large inside and a small outside. 2 abuts against the inner surface of the stepped hole of the through hole.
为了保证声波耦合剂在内筒体9和外筒体10之间的密封效果,超声耦合单 元3还包括密封圈11,密封圈11套设于内筒体9外周面,并被弹性地压缩于内筒体9和外筒体10之间。其中,内筒体9的外周面开设有凹陷的环形槽,密封圈11被外筒体10弹性地压缩于该环形槽内,可以避免密封圈11脱出。可以理解的是,本实施例对密封圈11的数量并不作限制,密封圈11的数量可以更多。In order to ensure the sealing effect of the acoustic coupling agent between the inner cylinder 9 and the outer cylinder 10, the ultrasonic coupling unit 3 further includes a sealing ring 11, which is sleeved on the outer peripheral surface of the inner cylinder 9 and is elastically compressed on Between the inner cylinder 9 and the outer cylinder 10. Wherein, the outer circumferential surface of the inner cylinder 9 is provided with a recessed annular groove, and the sealing ring 11 is elastically compressed in the annular groove by the outer cylinder 10 to prevent the sealing ring 11 from falling out. It can be understood that this embodiment does not limit the number of the sealing ring 11, and the number of the sealing ring 11 can be more.
如图6所示,超声耦合单元3还包括蠕动泵(图未示)以及与空间31连通的冷却腔32,声波耦合剂除了填充在空间31内外,还填充在冷却腔32内,蠕动泵驱动声波耦合剂在空间31和冷却腔32内循环流动。冷却腔32同时连接空间31的两端,在蠕动泵的作用下,自空间31流出的声波耦合剂从一端的接口流入冷却腔32,经冷却腔32循环散热后自空间31的另一端流入,从而实现散热介质的循环流动,通过蠕动泵控制散热介质的流速即可控制散热速度,声波耦合剂将超声换能单元2工作过程中产生的热量带走,经冷却腔32散热后再次流入,实现快速循环散热。As shown in Figure 6, the ultrasonic coupling unit 3 also includes a peristaltic pump (not shown) and a cooling cavity 32 connected to the space 31. The acoustic coupling agent is filled in the cooling cavity 32 in addition to the space 31, and the peristaltic pump drives The acoustic wave couplant circulates in the space 31 and the cooling cavity 32. The cooling cavity 32 is connected to both ends of the space 31 at the same time. Under the action of the peristaltic pump, the sonic couplant flowing out of the space 31 flows into the cooling cavity 32 from an interface at one end, and flows through the cooling cavity 32 to radiate heat from the other end of the space 31. In this way, the circulating flow of the heat dissipation medium is realized. The heat dissipation speed can be controlled by controlling the flow rate of the heat dissipation medium by the peristaltic pump. The acoustic wave couplant takes away the heat generated during the working process of the ultrasonic transducer unit 2, and then flows in again after being dissipated by the cooling cavity 32. Quickly circulate heat.
空间31形成于内筒体9和外筒体10的顶端,冷却腔32与空间31连通的接口可以位于外筒体10的靠近顶端的壁上,超声换能单元2的端部伸出于内筒体9的端面外,流经外筒体10的顶端两相对侧的声波耦合剂可以及时将超声换能单元2工作过程中产生的热量带走,散热效果较好。The space 31 is formed at the top of the inner cylinder 9 and the outer cylinder 10. The interface between the cooling cavity 32 and the space 31 may be located on the wall of the outer cylinder 10 near the top, and the end of the ultrasonic transducer unit 2 protrudes inside. Outside the end surface of the cylinder 9, the acoustic coupling agent flowing through the two opposite sides of the top end of the outer cylinder 10 can take away the heat generated during the operation of the ultrasonic transducer unit 2 in time, and the heat dissipation effect is better.
当移动模块6工作使超声换能单元2与源载液平台4相互靠近后,超声换能单元2在测距模式下正对上方的源载液平台4的移液液面并将聚焦声场的作用点定位到移液液面,然后,控制模块7通过调节超声激励系统1的工作状态和参数而驱动超声换能单元2产生聚焦声场,超声换能单元2产生的聚焦声场将液滴从源载液平台4转移至目标载液平台5。在此过程中,控制模块7通过控制蠕动泵的参数,控制声波耦合剂在空间31和冷却腔32内循环流动的流速,从而控制散热速度。When the mobile module 6 works so that the ultrasonic transducer unit 2 and the source liquid carrier platform 4 are close to each other, the ultrasonic transducer unit 2 directly faces the pipetting liquid surface of the source liquid carrier platform 4 above and focuses the sound field in the distance measurement mode. The point of action is positioned to the liquid transfer surface, and then, the control module 7 drives the ultrasonic transducer unit 2 to generate a focused sound field by adjusting the working state and parameters of the ultrasonic excitation system 1 The liquid carrier platform 4 is transferred to the target liquid carrier platform 5. During this process, the control module 7 controls the flow rate of the acoustic coupling agent circulating in the space 31 and the cooling cavity 32 by controlling the parameters of the peristaltic pump, thereby controlling the heat dissipation speed.
本发明的非接触式超声移液装置通过采用超声换能单元,能够无接触地实现液体移动,依据超声回波信号幅度改变与源载液平台液面之间的距离,并在超声回波幅度达到特定值时产生聚焦声场,无需使用枪头耗材即可精确、快速地将液滴从源载液平台转移至目标载液平台从而产生目标体积液体,加液方式不仅直接、精确且可重复性极佳。另外,本发明通过控制超声换能单元与源载液平台的相对位置及超声激励系统的工作状态和参数,可将聚焦声场的作用点精确地定位到移液液面,并精确调节单次移液液滴的体积。通过使用高频率的聚焦超声换能器,可以实现皮升级移液精度,在此基础上,通过采用大尺寸的 聚焦超声换能器,可以进一步实现移液精度从皮升级到微升级范围的任意可调;借助超声换能单元和源载液平台之间的超声耦合单元可以实现能量的最大限度传播并实现散热。The non-contact ultrasonic pipetting device of the present invention can realize the liquid movement without contact by using the ultrasonic transducer unit, and change the distance from the liquid level of the source liquid carrier according to the amplitude of the ultrasonic echo signal, and the ultrasonic echo amplitude When a specific value is reached, a focused sound field is generated, and the droplets can be accurately and quickly transferred from the source carrier liquid platform to the target carrier liquid platform without the use of pipette head consumables to produce the target volume of liquid. The liquid addition method is not only direct, accurate and repeatable Excellent. In addition, by controlling the relative position of the ultrasonic transducer unit and the source liquid-carrying platform and the working state and parameters of the ultrasonic excitation system, the present invention can accurately locate the action point of the focused sound field to the liquid transfer surface, and precisely adjust the single transfer The volume of the droplet. By using a high-frequency focused ultrasound transducer, the pipetting accuracy can be upgraded. On this basis, by adopting a large-size focused ultrasound transducer, the pipetting accuracy can be further upgraded from the skin to the micro-upgrade range. Adjustable; with the help of the ultrasonic coupling unit between the ultrasonic transducer unit and the source liquid-carrying platform, the maximum spread of energy and heat dissipation can be achieved.
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above are only specific implementations of this application. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of this application, several improvements and modifications can be made, and these improvements and modifications are also Should be regarded as the scope of protection of this application.
Claims (20)
- 一种非接触式超声移液装置,其中,包括超声移液模块,所述超声移液模块包括超声激励系统、超声换能单元、源载液平台和目标载液平台;所述超声换能单元用于在所述超声激励系统的驱动下朝所述源载液平台发出超声波而产生聚焦声场,并相对于所述源载液平台移动而改变与所述源载液平台液面之间的距离,并在超声回波幅度达到特定值时,将目标体积的液滴从所述源载液平台转移至所述目标载液平台。A non-contact ultrasonic pipetting device, which includes an ultrasonic pipetting module, the ultrasonic pipetting module includes an ultrasonic excitation system, an ultrasonic transducer unit, a source liquid carrier platform, and a target liquid carrier platform; the ultrasonic transducer unit Used to emit ultrasonic waves toward the source liquid-carrying platform under the drive of the ultrasonic excitation system to generate a focused sound field, and move relative to the source liquid-carrying platform to change the distance from the liquid level of the source liquid-carrying platform , And when the ultrasonic echo amplitude reaches a specific value, the droplet of the target volume is transferred from the source liquid carrier platform to the target liquid carrier platform.
- 根据权利要求1所述的非接触式超声移液装置,其中,还包括移动模块和控制模块,所述移动模块用于调节所述超声换能单元与所述源载液平台的相对位置,所述控制模块用于在所述超声换能单元与所述源载液平台正对时,依据超声回波信号幅度改变所述超声换能单元与所述源载液平台液面之间的距离直至超声回波幅度达到特定值,再调节所述超声激励系统的超声信号参数以调节单次移液液滴的体积至所述目标体积。The non-contact ultrasonic pipetting device according to claim 1, further comprising a moving module and a control module, the moving module is used to adjust the relative position of the ultrasonic transducer unit and the source liquid carrier platform, so The control module is used to change the distance between the ultrasonic transducer unit and the liquid level of the source liquid carrier platform according to the amplitude of the ultrasonic echo signal when the ultrasonic transducer unit is directly opposite to the source liquid carrier platform. When the ultrasonic echo amplitude reaches a specific value, the ultrasonic signal parameters of the ultrasonic excitation system are adjusted to adjust the volume of a single pipetting drop to the target volume.
- 根据权利要求2所述的非接触式超声移液装置,其中,所述超声换能单元为电子相控阵聚焦换能器,所述控制模块还通过调节所述电子相控阵聚焦换能器的参数,使电子相控阵聚焦换能器合成的聚焦波束快速在所述源载液平台上移动而调节聚焦焦点在液面上的位置。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic transducer unit is an electronic phased array focusing transducer, and the control module further adjusts the electronic phased array focusing transducer The parameters make the focused beam synthesized by the electronic phased array focus transducer move quickly on the source liquid carrier platform to adjust the position of the focus focus on the liquid surface.
- 根据权利要求2所述的非接触式超声移液装置,其中,所述超声换能单元为大尺寸高频聚焦超声换能器,所述超声换能单元的直径大于或等于5mm,所述超声换能单元的频率大于1MHZ;超声移液装置的移液精度高达皮升级,并且移液精度从皮升级至微升级范围内任意可调。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic transducer unit is a large-size high-frequency focused ultrasonic transducer, the diameter of the ultrasonic transducer unit is greater than or equal to 5 mm, and the ultrasonic transducer The frequency of the transducer unit is greater than 1MHZ; the pipetting accuracy of the ultrasonic pipetting device is as high as the skin upgrade, and the pipetting accuracy can be adjusted arbitrarily from the skin upgrade to the micro upgrade range.
- 根据权利要求2所述的非接触式超声移液装置,其中,所述超声换能单元由一个或多个超声换能器组成,和/或,所述超声换能单元的工作频率为一种或多种。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic transducer unit is composed of one or more ultrasonic transducers, and/or, the working frequency of the ultrasonic transducer unit is one Or multiple.
- 根据权利要求2所述的非接触式超声移液装置,其中,所述超声换能单元是单阵元换能器、线阵换能器、面阵换能器或环阵换能器;和/或,所述超声换能单元包括多个子换能器时,其中的子换能器的排列形状为多边形、圆形或椭圆形。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic transducer unit is a single-element transducer, a linear-array transducer, an area-array transducer, or a ring-array transducer; and /Or, when the ultrasonic transducer unit includes a plurality of sub-transducers, the arrangement shape of the sub-transducers is polygon, circle or ellipse.
- 根据权利要求2所述的非接触式超声移液装置,其中,所述超声移液模块还包括用于传播超声能量的超声耦合单元,所述超声耦合单元包括外壳和声 波耦合剂,所述声波耦合剂填充在所述外壳与所述超声换能单元围成的空间内,用于与所述源载液平台接触。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic pipetting module further comprises an ultrasonic coupling unit for transmitting ultrasonic energy, and the ultrasonic coupling unit includes a housing and an acoustic wave couplant, and the acoustic wave The couplant is filled in the space enclosed by the housing and the ultrasonic transducer unit for contact with the source liquid carrier platform.
- 根据权利要求7所述的非接触式超声移液装置,其中,所述外壳包括内筒体和外筒体,所述内筒体、所述外筒体的顶端正对所述源载液平台,所述超声换能单元固定在所述内筒体的顶端而将所述内筒体的顶端封闭;所述内筒体设于所述外筒体内并可相对于所述外筒体的轴向移动而选择性地靠近或远离所述源载液平台,所述声波耦合剂填充在所述外筒体与所述内筒体的顶端之间。The non-contact ultrasonic pipetting device according to claim 7, wherein the housing comprises an inner cylinder and an outer cylinder, and the top ends of the inner cylinder and the outer cylinder are facing the source liquid carrying platform , The ultrasonic transducer unit is fixed on the top end of the inner cylinder to close the top end of the inner cylinder; the inner cylinder is arranged in the outer cylinder and can be opposite to the axis of the outer cylinder Moving toward and selectively approaching or away from the source liquid-carrying platform, the acoustic wave coupling agent is filled between the top end of the outer cylinder and the inner cylinder.
- 根据权利要求7所述的非接触式超声移液装置,其中,所述超声耦合单元还包括蠕动泵以及与所述外筒体的顶端连通的冷却腔,所述声波耦合剂还填充在所述冷却腔内,所述蠕动泵驱动所述声波耦合剂在所述外筒体的顶端和所述冷却腔内循环流动。The non-contact ultrasonic pipetting device according to claim 7, wherein the ultrasonic coupling unit further comprises a peristaltic pump and a cooling cavity communicating with the top end of the outer cylinder, and the acoustic wave couplant is also filled in the In the cooling cavity, the peristaltic pump drives the sonic coupling agent to circulate in the top end of the outer cylinder and the cooling cavity.
- 根据权利要求3所述的非接触式超声移液装置,其中,所述超声移液模块还包括用于传播超声能量的超声耦合单元,所述超声耦合单元包括外壳和声波耦合剂,所述声波耦合剂填充在所述外壳与所述超声换能单元围成的空间内,用于与所述源载液平台接触。The non-contact ultrasonic pipetting device according to claim 3, wherein the ultrasonic pipetting module further comprises an ultrasonic coupling unit for transmitting ultrasonic energy, and the ultrasonic coupling unit includes a housing and an acoustic wave couplant, and the acoustic wave The couplant is filled in the space enclosed by the housing and the ultrasonic transducer unit for contact with the source liquid carrier platform.
- 根据权利要求10所述的非接触式超声移液装置,其中,所述外壳包括内筒体和外筒体,所述内筒体、所述外筒体的顶端正对所述源载液平台,所述超声换能单元固定在所述内筒体的顶端而将所述内筒体的顶端封闭;所述内筒体设于所述外筒体内并可相对于所述外筒体的轴向移动而选择性地靠近或远离所述源载液平台,所述声波耦合剂填充在所述外筒体与所述内筒体的顶端之间。The non-contact ultrasonic pipetting device according to claim 10, wherein the housing includes an inner cylinder and an outer cylinder, and the top ends of the inner cylinder and the outer cylinder are facing the source liquid carrying platform , The ultrasonic transducer unit is fixed on the top end of the inner cylinder to close the top end of the inner cylinder; the inner cylinder is arranged in the outer cylinder and can be opposite to the axis of the outer cylinder Moving toward and selectively approaching or away from the source liquid-carrying platform, the acoustic wave coupling agent is filled between the top end of the outer cylinder and the inner cylinder.
- 根据权利要求10所述的非接触式超声移液装置,其中,所述超声耦合单元还包括蠕动泵以及与所述外筒体的顶端连通的冷却腔,所述声波耦合剂还填充在所述冷却腔内,所述蠕动泵驱动所述声波耦合剂在所述外筒体的顶端和所述冷却腔内循环流动。The non-contact ultrasonic pipetting device according to claim 10, wherein the ultrasonic coupling unit further comprises a peristaltic pump and a cooling cavity communicating with the top end of the outer cylinder, and the acoustic wave couplant is also filled in the In the cooling cavity, the peristaltic pump drives the sonic coupling agent to circulate in the top end of the outer cylinder and the cooling cavity.
- 根据权利要求4所述的非接触式超声移液装置,其中,所述超声移液模块还包括用于传播超声能量的超声耦合单元,所述超声耦合单元包括外壳和声波耦合剂,所述声波耦合剂填充在所述外壳与所述超声换能单元围成的空间内,用于与所述源载液平台接触。The non-contact ultrasonic pipetting device according to claim 4, wherein the ultrasonic pipetting module further comprises an ultrasonic coupling unit for transmitting ultrasonic energy, and the ultrasonic coupling unit includes a housing and an acoustic wave couplant, and the acoustic wave The couplant is filled in the space enclosed by the housing and the ultrasonic transducer unit for contact with the source liquid carrier platform.
- 根据权利要求13所述的非接触式超声移液装置,其中,所述外壳包括内筒体和外筒体,所述内筒体、所述外筒体的顶端正对所述源载液平台,所述 超声换能单元固定在所述内筒体的顶端而将所述内筒体的顶端封闭;所述内筒体设于所述外筒体内并可相对于所述外筒体的轴向移动而选择性地靠近或远离所述源载液平台,所述声波耦合剂填充在所述外筒体与所述内筒体的顶端之间。The non-contact ultrasonic pipetting device according to claim 13, wherein the housing includes an inner cylinder and an outer cylinder, and the top ends of the inner cylinder and the outer cylinder are facing the source liquid carrying platform , The ultrasonic transducer unit is fixed on the top end of the inner cylinder to close the top end of the inner cylinder; the inner cylinder is arranged in the outer cylinder and can be opposite to the axis of the outer cylinder Moving toward and selectively approaching or away from the source liquid-carrying platform, the acoustic wave coupling agent is filled between the top end of the outer cylinder and the inner cylinder.
- 根据权利要求13所述的非接触式超声移液装置,其中,所述超声耦合单元还包括蠕动泵以及与所述外筒体的顶端连通的冷却腔,所述声波耦合剂还填充在所述冷却腔内,所述蠕动泵驱动所述声波耦合剂在所述外筒体的顶端和所述冷却腔内循环流动。The non-contact ultrasonic pipetting device according to claim 13, wherein the ultrasonic coupling unit further comprises a peristaltic pump and a cooling cavity communicating with the top end of the outer cylinder, and the acoustic wave couplant is also filled in the In the cooling cavity, the peristaltic pump drives the sonic coupling agent to circulate in the top end of the outer cylinder and the cooling cavity.
- 根据权利要求2所述的非接触式超声移液装置,其特征在于,所述超声换能单元是压电超声换能器,所述压电超声换能器包括背衬、压电层和匹配层,所述匹配层包括多层结构。The non-contact ultrasonic pipetting device according to claim 2, wherein the ultrasonic transducer unit is a piezoelectric ultrasonic transducer, and the piezoelectric ultrasonic transducer includes a backing, a piezoelectric layer, and a matching The matching layer includes a multilayer structure.
- 一种非接触式超声移液方法,其中,包括:A non-contact ultrasonic pipetting method, which includes:测距模式,包括:Ranging modes, including:超声换能单元朝源载液平台发出超声波而产生聚焦声场;The ultrasonic transducer unit emits ultrasonic waves toward the source liquid-carrying platform to generate a focused sound field;依据超声回波信号幅度改变超声换能单元与源载液平台液面之间的距离,直至超声回波幅度达到特定值;Change the distance between the ultrasonic transducer unit and the liquid level of the source carrier liquid platform according to the amplitude of the ultrasonic echo signal until the ultrasonic echo amplitude reaches a specific value;移液模式,包括:Pipetting modes, including:当超声回波幅度达到特定值后,调节超声激励波形的参数,以调节移液液滴的体积;When the ultrasonic echo amplitude reaches a specific value, adjust the parameters of the ultrasonic excitation waveform to adjust the volume of the pipetting drop;增大超声换能单元的功率,将液滴从所述源载液平台转移至所述目标载液平台。Increase the power of the ultrasonic transducer unit to transfer the droplets from the source liquid carrier platform to the target liquid carrier platform.
- 根据权利要求17所述的非接触式超声移液方法,其中,所述调节超声激励波形的参数步骤中,调节的所述参数包括电压幅值、周期数、循环数的至少一种。The non-contact ultrasonic pipetting method according to claim 17, wherein in the step of adjusting the parameters of the ultrasonic excitation waveform, the adjusted parameters include at least one of voltage amplitude, number of cycles, and number of cycles.
- 根据权利要求17所述的非接触式超声移液方法,其中,在测距模式前,超声换能单元与源载液平台在水平方向上的位置并未对准,所述非接触式超声移液方法还包括:调节超声换能单元与源载液平台的距离,使超声换能单元移动至源载液平台的预定位置的移液液面正下方。The non-contact ultrasonic pipetting method according to claim 17, wherein, before the distance measurement mode, the position of the ultrasonic transducer unit and the source liquid carrier platform in the horizontal direction are not aligned, and the non-contact ultrasonic pipetting The liquid method further includes: adjusting the distance between the ultrasonic transducer unit and the source liquid-carrying platform, so that the ultrasonic transducer unit is moved to a predetermined position of the source liquid-carrying platform directly below the pipetting liquid surface.
- 根据权利要求17所述的非接触式超声移液方法,其中,还包括:驱动 声波耦合剂在外壳与超声换能单元围成的空间和与空间两端连通的冷却腔内循环流动。The non-contact ultrasonic pipetting method according to claim 17, further comprising: driving the acoustic wave couplant to circulate in the space enclosed by the housing and the ultrasonic transducer unit and the cooling cavity connected to both ends of the space.
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WO2023004795A1 (en) * | 2021-07-30 | 2023-02-02 | 中国科学院深圳先进技术研究院 | Ultrasonic pipetting apparatus and method |
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