WO2021223477A1 - Continuous asphalt mixture stirring equipment - Google Patents

Continuous asphalt mixture stirring equipment Download PDF

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Publication number
WO2021223477A1
WO2021223477A1 PCT/CN2021/075423 CN2021075423W WO2021223477A1 WO 2021223477 A1 WO2021223477 A1 WO 2021223477A1 CN 2021075423 W CN2021075423 W CN 2021075423W WO 2021223477 A1 WO2021223477 A1 WO 2021223477A1
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WO
WIPO (PCT)
Prior art keywords
virgin
drying drum
asphalt
recycled
regeneration
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PCT/CN2021/075423
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French (fr)
Chinese (zh)
Inventor
潘泽源
王俊峰
马昆斌
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福建省铁拓机械股份有限公司
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Publication of WO2021223477A1 publication Critical patent/WO2021223477A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions

Definitions

  • the utility model relates to the field of asphalt production equipment, in particular to a continuous asphalt mixture mixing equipment.
  • the existing asphalt mixture mixing equipment is divided into batch type and continuous type according to half of the mixing process.
  • the main process flow is: 1.
  • the virgin material is dried and heated through the inner drum through the double-layer drum, and then enters the outer drum, and the recycled material is simultaneously added to the outer drum and mixed together.
  • the original recycled mixture is mixed together for a second time.
  • the disadvantage of this method is that after the recycled cold material is mixed with the heated new aggregate, the asphalt on the surface of the recycled material has strong adhesion during the heating process, which can easily cause the outer drum to be blocked, causing the drum to fail and making the equipment impossible.
  • Continuous primary equipment includes: primary ingredient metering and conveying system, finished product warehouse, dust removal system; continuous regeneration equipment Including: Regenerative continuous batching metering and conveying system, regeneration hoist, regeneration drying system, hot material temporary storage bin, hot regenerated material continuous metering and conveying system, tail gas treatment system, regeneration additive system, regeneration pre-mixing system, regeneration cold addition Conveyor belt conveyor.
  • This kind of technology has the disadvantages of occupying a large space, and the recycled material is easy to adhere to the inner wall of the drying drum during the drying and heating process.
  • the main purpose of the utility model is to overcome the shortcomings of the prior art and provide a continuous asphalt mixture mixing equipment that improves production efficiency and reduces equipment failure rate.
  • a continuous asphalt mixture mixing equipment includes a virgin material conveying system, a recycled material conveying system, a virgin drying drum, a regenerated drying drum, and a mixing chute.
  • the virgin material conveying system is connected to the virgin drying drum, The virgin material is transported to the virgin drying drum for heating; the virgin drying drum includes a virgin feed end and a virgin discharge end;
  • the material chute includes a raw material inlet connected to the original discharge end, a regeneration inlet connected to a recycled material conveying system, and a discharge outlet connected to the recycled material conveying system.
  • the recycled material conveying system conveys the recycled material to In the mixing chute, together with the hot virgin material, it enters the regeneration drying drum from the discharge port for mixing and heating.
  • the raw drying drum includes a first burner and a raw discharge box respectively arranged at the discharge end of the raw drying drum, and the first burner is used for supplying heat to the raw drying drum;
  • the original feed inlet of the channel is connected with the original discharge box, so that the hot virgin material enters the mixing chute.
  • the regenerative drying drum includes a hot blast furnace and a second burner connected to the hot blast furnace, the hot blast furnace is provided at the discharge end of the regenerative drying drum, and between the regenerative drying drum and the hot blast furnace There is a recycled output box.
  • the raw material conveying system includes a raw material storage bin, a raw material metering component, a raw material feeding belt conveyor, and a raw material hoist.
  • the raw material storage bin is used for storing raw material;
  • the raw material measuring component is located Below the virgin cold storage bin, to measure and transport virgin materials to the virgin feeding belt conveyor;
  • the virgin feeding belt conveyor is inclined upward toward the original hoist; the input end and the output end of the original hoist are respectively the same as the original feeding belt conveyor , Native drying drum connection.
  • the recycled material conveying system includes a recycled cold silo, a recycled material metering assembly, a recycled feeding belt conveyor, and a recycling hoist.
  • the recycled cold silo is used to store recycled materials;
  • the recycled material metering assembly is located at Below the recycled cold storage bin to measure and transport recycled materials to the recycling feeding belt conveyor;
  • the recycling feeding belt conveyor is inclined upward toward the regeneration hoist; the input end and the output end of the regeneration hoist are respectively connected to the regeneration feeding belt, The regeneration feed inlet of the mixing chute is connected.
  • a continuous stirring device connected to the regeneration drying drum, a silo is provided below the continuous stirring device, the primary drying drum, the regeneration drying drum, the continuous stirring device, and the silo Arrange the settings in order from top to bottom.
  • the continuous mixing device is connected to a powder conveying system, and the powder conveying system includes a powder silo, a powder transition scale, and a metering screw scale.
  • the powder silo is used to store powder; the powder transition scale and the powder
  • the silo is connected to measure the weight of the incoming powder; the metering screw scale is set under the powder transition scale to receive and measure the powder that enters the continuous mixing device.
  • the continuous mixing device is connected to an asphalt conveying system, and the asphalt conveying system includes an asphalt silo, a first asphalt pump, an asphalt weighing scale, a second asphalt pump, and an asphalt flow meter arranged in sequence.
  • An asphalt feed pipe is arranged between the input end of the metering scale, an asphalt discharge pipe is arranged between the output end of the asphalt metering scale and the continuous mixing device, and the asphalt flow meter is arranged on the asphalt discharge pipe.
  • the silo includes a finished product silo, a finished waste silo, and a raw waste silo arranged in sequence, and a first three-way valve is provided between the continuous stirring device and the finished product silo and the finished waste silo for switching
  • the conveying channel transports the finished material and the finished waste to the finished product silo and the finished waste silo;
  • a second three-way valve is provided between the raw drying drum, the raw material conveying system and the raw waste silo to switch the conveying channel to The virgin material and the virgin waste are transported to the virgin drying drum and the virgin waste bin respectively.
  • the dust removal device includes a bag filter, a primary settling box, a secondary settling box, and a return air fan.
  • the bag filter is arranged above the original drying drum.
  • the feed end of the primary drying drum is connected to treat the waste gas generated by the primary drying drum; the primary settling box is located at the feed end of the regenerative drying drum, and a secondary settling box is connected between the primary settling box and the secondary settling box.
  • a smoke pipe, a return air duct is connected between the secondary settling box and the regeneration drying drum, the return air fan is arranged on the return air duct;
  • the first smoke pipe is connected to the discharge end of the original drying drum, and
  • the first smoke pipe is provided with a first air regulating door;
  • a second smoke pipe is connected between the first smoke pipe and the bag filter, and a second air regulating door is provided on the second smoke pipe.
  • the heated virgin material and the regenerated material enter the regeneration drying drum at the same time, which can not only quickly heat and dry the regenerated material, but also ensure the drying efficiency and greatly extend the mixing time of the virgin material and the regenerated material. , Which makes the finished material more uniform, reduces the mixing time of the subsequent continuous mixing device, and the raw material enters the regeneration drying drum after heating, effectively reducing the adhesion of asphalt and recycled materials on the inner wall of the regeneration drying drum;
  • the regeneration drying drum 4 is equipped with a second The burner can make the temperature of the finished material meet the requirements;
  • the recycled materials when the recycled materials are added and used, the recycled materials are mixed with the hot virgin materials in the mixing chute in advance, and the water vapor generated at the same time can be directly removed through the dust removal device to ensure the normal negative pressure of the equipment;
  • the equipment is compact, the smoke pipe is short, and the installation is convenient, which greatly reduces the occupation of the site and reduces the energy consumption.
  • Fig. 1 is a schematic diagram of the overall structure of a continuous asphalt mixture mixing equipment according to a specific embodiment of the present invention.
  • Fig. 2 is a partial schematic diagram of a continuous asphalt mixture mixing equipment according to a specific embodiment of the present invention.
  • Fig. 3 is a schematic diagram of the structure of a powder conveying system according to a specific embodiment of the present invention.
  • Fig. 4 is a schematic structural diagram of an asphalt conveying system according to a specific embodiment of the present invention.
  • virgin material conveying system 11. virgin cold silo, 12. virgin material metering components, 121. virgin material belt scale, 122. virgin weighing sensor, 13. virgin feeding belt conveyor, 14. virgin lifting Machine, 15. Primary aggregate belt conveyor, 2. Recycled material conveying system, 21. Recycled cold storage bin, 22. Recycled material metering components, 221. Recycled material belt scale, 222. Recycled load cell, 23. Recycled feeding Belt conveyor, 24. Regenerative elevator, 25. Regenerative aggregate belt conveyor, 3. Original drying drum, 31. Original feed end, 32. Original discharge end, 33. First burner, 34. Original discharge Box, 4. Regenerative drying drum, 41. Regenerative feed end, 42. Regenerative discharge end, 43. Hot air furnace, 44. Second burner, 45.
  • Regenerative discharge box 5.
  • Mixing chute 51 .Native feed inlet, 52.
  • Regenerative feed inlet 53.
  • Discharge port 6.
  • Continuous mixing device 7.
  • Powder conveying system 71. Powder silo, 72. Powder transition scale, 73. Measuring screw scale , 74. Impeller feeder, 75.
  • the second sensor 8.
  • Asphalt conveying system 81. Asphalt warehouse, 82.
  • the second asphalt pump 85.
  • Asphalt flow meter 86.
  • Asphalt feed pipe 87.
  • Asphalt discharge pipe 9. Silo, 91. Finished product silo, 92. Finished waste silo, 93. Primary waste silo, 94.
  • First tee Valve 95.
  • the second three-way valve 0. Dust removal device, 01. Bag dust collector, 02. First-level settling tank, 03. Second-level settling tank, 04. Return air fan, 05.
  • First smoke pipe, 06. Return air duct, 07.
  • a continuous asphalt mixing equipment of the present invention includes a raw material conveying system 1, a recycled material conveying system 2, a raw drying drum 3, a recycled drying drum 4, and a mixing chute 5.
  • Continuous mixing device 6 powder conveying system 7, asphalt conveying system 8, silo 9, dust removal device 0.
  • the virgin material conveying system 1 is connected to the virgin drying drum 3, and is used to transport the virgin material to the virgin drying drum 3 for heating;
  • the virgin drying drum 3 includes a raw material feed end 31, a raw material discharge end 32, and a first burner 33.
  • the original discharge box 34, the first burner 33, the original discharge box 34 are arranged at the original discharge end 32 of the original drying drum 3, and the first burner 33 is used for heating the original drying drum 3;
  • the drying drum 4 includes a regeneration feed end 41, a regeneration discharge end 42, a hot blast furnace 43, and a second burner 44 connected to the hot blast furnace 43.
  • the hot blast furnace 43 is provided at the regeneration discharge end 42, and the regeneration drying drum 4 is connected to the There is a regeneration discharge box 45 between the hot blast furnace 43, and the regeneration discharge box 45 is connected with the continuous mixing device 6, so that the raw material and the regenerated material can enter the continuous mixing device 6 for mixing and mixing;
  • the mixing chute 5 includes The original feed port 51 connected to the material end 32, the regeneration feed port 52 connected to the recycled material conveying system 2, and the discharge port 53 connected to the recycled feed end 41.
  • the recycled material conveying system 2 passes the recycled material through the regeneration feed
  • the port 52 is conveyed into the mixing chute 5, the hot virgin material enters the mixing chute 5 from the virgin feed port 51, and the regenerated material and the hot virgin material enter the regeneration drying drum 4 through the discharge port 53 at the same time for mixing and heating.
  • the virgin material is heated by the virgin drying drum 3 and enters the regeneration drying drum 4 at the same time as the regenerated material, which can not only quickly heat and dry the regenerated material, but also ensure the drying efficiency and greatly extend the mixing of the virgin material and the regenerated material.
  • Time makes the finished material more uniform and reduces the mixing time of the subsequent continuous stirring device 6; the raw material is heated and enters the regeneration drying drum 4, which effectively reduces the adhesion of asphalt and recycled materials on the inner wall of the regeneration drying drum 4;
  • the addition ratio is high, the temperature of the recycled material can not meet the requirements of the temperature of the final finished material by only mixing the hot raw material in a short time.
  • a second burner 44 is provided in the regeneration drying drum 4, which can make The temperature of the finished material meets the requirements; when the recycled material is added and used, the recycled material is mixed with the hot virgin material in the mixing chute 5 in advance, and the water vapor generated can be directly removed through the dust removal device 0 to ensure the normal negative pressure of the equipment.
  • the virgin material conveying system 1 includes a plurality of virgin cold silos 11, a plurality of virgin material metering components 12, a virgin feeding belt conveyor 13, a virgin hoist 14, and a plurality of virgin cold silos 11 are used to store raw materials of different gradations.
  • each virgin cold silo 11 is equipped with a virgin aggregate belt conveyor 15, and each virgin cold silo 11 corresponds to each virgin material metering component 12 one-to-one, and the virgin material metering component 12 is arranged below the original cold silo 11 ,
  • the virgin material metering assembly 12 includes a virgin material belt scale 121 and a virgin weighing sensor 122 to measure and convey the virgin material to the virgin material feeding belt conveyor 13; the virgin material feeding belt conveyor 13 is inclined upward toward the original hoist 14; The input end and the output end of the machine 14 are respectively connected with the original feeding belt conveyor 13 and the original drying drum 3.
  • the recycled material conveying system 2 includes multiple recycled cold material bins 21, multiple recycled material metering components 22, recycled material feeding belt conveyor 23, and regeneration hoist 24. Multiple recycled cold material bins 21 are used to store different grades of regeneration. The output end of each recycled cold storage bin 21 is respectively provided with a recycled aggregate belt conveyor 25, each recycled cold storage bin 21 corresponds to each recycled material metering assembly 22, and the recycled material metering assembly 22 is arranged in the recycled cold storage bin 21 below, the recycled material metering assembly 22 includes a recycled material belt scale 221 and a recycled weighing sensor 222 to measure and convey the recycled material to the recycled material feeding belt conveyor 23; the recycled material feeding belt conveyor 23 is inclined upward toward the regeneration hoist 24; The input end and output end of the hoist 24 are respectively connected with the regeneration feeding belt conveyor 23 and the regeneration feed inlet 52 of the mixing chute 5.
  • the powder conveying system 7 is connected with the continuous stirring device 6.
  • the powder conveying system 7 includes a powder silo 71, a powder transition scale 72, a metering screw scale 73, an impeller feeder 74, and the powder silo 71 is used to store powder;
  • the powder transition scale 72 is connected to the powder silo 71 to measure the weight of the incoming powder.
  • the powder transition scale 72 is provided with a first sensor 75; the measuring screw scale 73 is set under the powder transition scale 72 to receive and measure For the powder entering the continuous mixing device 6, the measuring screw scale 73 is provided with a second sensor 76; the impeller feeder 74 is arranged between the powder transition scale 72 and the measuring screw scale 73.
  • the asphalt conveying system 8 is connected to the continuous mixing device 6.
  • the asphalt conveying system 8 includes an asphalt silo 81, a first asphalt pump 82, an asphalt weighing scale 83, a second asphalt pump 84, an asphalt flow meter 85, and an asphalt silo 81 and asphalt.
  • An asphalt feed pipe 86 is arranged between the input end of the metering scale 83, an asphalt discharge pipe 87 is arranged between the output section of the asphalt metering scale 83 and the continuous mixing device 6, and an asphalt flow meter 85 is arranged on the asphalt discharge pipe 87.
  • a silo 9 is provided below the continuous stirring device 6.
  • the silo 9 includes a finished product silo 91, a finished waste silo 92, and a raw waste silo 93 arranged in sequence.
  • the continuous stirring device 6 is arranged between the finished product silo 91 and the finished waste silo 91.
  • There is a first three-way valve 94 which is used to switch the conveying channel to convey finished materials and finished waste materials to the finished product silo 91 and the finished waste silo 92;
  • Dust removal device 0 includes bag filter 01, primary settling box 02, secondary settling box 03, return air fan 04, bag filter 01 is set above the original drying drum 3, and bag filter 01 is connected to the original feed end 31 , Used to treat the waste gas generated by the original drying drum 3; the first settling box 02 is set at the regeneration feed end 41, a first smoke pipe 05 is connected between the first settling box 02 and the second settling box 03, and the second settling box A return air duct 06 is connected between the box 03 and the hot air furnace 43 of the regeneration drying drum 4, and the return air fan 04 is arranged on the return air duct 06; the first smoke pipe 05 is connected to the primary discharge end 32, and the first smoke The tube 05 is provided with a first regulating damper 07; a second smoke tube 08 is connected between the first smoke tube 05 and the bag filter 01, and the second smoke tube 08 is provided with a second regulating damper 09; the regeneration drying drum 4 Part of the exhaust gas generated sequentially passes through the first settling box 02, the first smoke pipe 05
  • the bag filter 01, the original drying drum 3, the regeneration drying drum 4, the continuous mixing device 6, and the silo 9 are arranged in order from top to bottom; the modular frame design makes the equipment compact, the smoke pipe is shorter, and the installation Convenient, greatly reducing the occupation of the site and reducing energy consumption.
  • virgin material and recycled material When virgin material and recycled material are loaded, they are measured and fed through virgin material conveying system 1 and recycled material conveying system 2 respectively; virgin material is conveyed to virgin hoist 14 through virgin feeding belt conveyor 13, and virgin material passes through the second tee
  • the valve 95 transports qualified raw materials to the raw drying drum 3 for heating and drying.
  • the waste gas generated by the raw drying drum 3 enters the bag filter 01 for processing; the hot raw materials enter the mixing chute 5 from the raw drying drum 3, At the same time, the recycled material enters the mixing chute 5 through the regeneration hoist 24, and the recycled material and the hot virgin material enter the regeneration drying drum 4 from the mixing chute 5 at the same time, and the second burner 44 in the hot blast furnace 43 Burn, heat and dry the raw materials and regenerated materials in the regeneration drying drum 4; the hot raw materials and hot regenerated materials enter the continuous stirring device 6 through the regeneration discharge box 45, and the powder and The asphalt is mixed and agitated; the qualified finished materials after mixing enter the finished product silo 91 through the first three-way valve 94 for storage, and the finished waste materials enter the finished waste silo 92 through the first three-way valve 94.

Abstract

Continuous asphalt mixture stirring equipment, comprising a virgin material conveying system (1), a regenerated material conveying system (2), a virgin material drying drum (3), a regenerated material drying drum (4), and a material mixing chute (5). The virgin material conveying system (1) is connected to the virgin material drying drum (3); the virgin material drying drum (3) comprises a virgin material feeding end (31) and a virgin material discharging end (32), the regenerated material drying drum (4) comprises a regenerated material feeding end (41) and a regenerated material discharging end (42); the material mixing chute (5) comprises a virgin material feeding port (51) connected to the virgin material discharging end (32), a regenerated material feeding port (52) connected to the regenerated material conveying system (2), and a discharging port (53) connected to the regenerated material feeding end (41); the regenerated material conveying system (2) conveys a regenerated material to the material mixing chute (5) to be mixed with a hot virgin material, and the mixed material enters the regenerated material drying drum (4) by means of the discharging port (53) to be mixed and heated. The production efficiency is improved, and the effect of steam and flue gas on the equipment, combustion, and environment is reduced.

Description

一种连续式沥青混合料搅拌设备Continuous asphalt mixture mixing equipment 技术领域Technical field
本实用新型涉及沥青生产设备领域,特别是一种连续式沥青混合料搅拌设备。The utility model relates to the field of asphalt production equipment, in particular to a continuous asphalt mixture mixing equipment.
背景技术Background technique
现有的沥青混合料搅拌设备按照搅拌工艺一半分为间歇式和连续式。在现有的连续式技术中,主要工艺流程有:1.通过双层滚筒将原生料通过内层滚筒进行烘干加热后进入外层滚筒,并将再生料同时加入外层滚筒中一起预拌,最后将原再生混合料一起进行二次搅拌。此种方式缺点为,再生冷料与加热好的新骨料混合后,再生料在升温过程中,再生料表面沥青粘附性强,极易导致外层滚筒堵塞,导致滚筒失效,使设备无法正常生产;当再生添加比例要求较高时,再生料的温度在短时间内仅通过与原生热骨料进行混合无法使最终的成品料温度达到要求。2.连续式原生设备和连续式再生设备两套独立设备分别对原生料和再生料进行连续烘干加热,连续式原生设备包括:原生配料计量输送系统、成品仓、除尘系统;连续式再生设备包括:再生连续式配料计量输送系统、再生提升机、再生烘干系统、热料暂存仓、热再生料连续式计量输送系统、尾气处理系统、再生添加剂系统、再生预搅拌系统、再生冷添加输送皮带机。此种技术存在占用场地较大,再生料在烘干加热过程中容易粘附烘干滚筒内壁等缺点。The existing asphalt mixture mixing equipment is divided into batch type and continuous type according to half of the mixing process. In the existing continuous technology, the main process flow is: 1. The virgin material is dried and heated through the inner drum through the double-layer drum, and then enters the outer drum, and the recycled material is simultaneously added to the outer drum and mixed together. , And finally the original recycled mixture is mixed together for a second time. The disadvantage of this method is that after the recycled cold material is mixed with the heated new aggregate, the asphalt on the surface of the recycled material has strong adhesion during the heating process, which can easily cause the outer drum to be blocked, causing the drum to fail and making the equipment impossible. Normal production; when the regeneration ratio is required to be high, the temperature of the recycled material can not meet the requirements of the final product temperature only by mixing with the primary hot aggregate in a short time. 2. Two sets of independent equipment, continuous primary equipment and continuous regeneration equipment, respectively carry out continuous drying and heating of virgin material and regenerated material. Continuous primary equipment includes: primary ingredient metering and conveying system, finished product warehouse, dust removal system; continuous regeneration equipment Including: Regenerative continuous batching metering and conveying system, regeneration hoist, regeneration drying system, hot material temporary storage bin, hot regenerated material continuous metering and conveying system, tail gas treatment system, regeneration additive system, regeneration pre-mixing system, regeneration cold addition Conveyor belt conveyor. This kind of technology has the disadvantages of occupying a large space, and the recycled material is easy to adhere to the inner wall of the drying drum during the drying and heating process.
实用新型内容Utility model content
本实用新型的主要目的是克服现有技术的缺点,提供一种提高生产效率,降低设备故障率的连续式沥青混合料搅拌设备。The main purpose of the utility model is to overcome the shortcomings of the prior art and provide a continuous asphalt mixture mixing equipment that improves production efficiency and reduces equipment failure rate.
为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
一种连续式沥青混合料搅拌设备,包括原生料输送系统、再生料输送系统、原生烘干滚筒、再生烘干滚筒、混料溜道,所述原生料输送系统与原生烘干滚筒连接, 用于将原生料输送至原生烘干滚筒中加热;所述原生烘干滚筒包括原生进料端、原生出料端,所述再生烘干滚筒包括再生进料端、再生出料端,所述混料溜道包括与原生出料端连接的原生进料口、与再生料输送系统连接的再生进料口、与再生进料端连接的出料口,所述再生料输送系统将再生料输送至混料溜道内,与热原生料一并由出料口进入再生烘干滚筒进行混合加热。A continuous asphalt mixture mixing equipment includes a virgin material conveying system, a recycled material conveying system, a virgin drying drum, a regenerated drying drum, and a mixing chute. The virgin material conveying system is connected to the virgin drying drum, The virgin material is transported to the virgin drying drum for heating; the virgin drying drum includes a virgin feed end and a virgin discharge end; The material chute includes a raw material inlet connected to the original discharge end, a regeneration inlet connected to a recycled material conveying system, and a discharge outlet connected to the recycled material conveying system. The recycled material conveying system conveys the recycled material to In the mixing chute, together with the hot virgin material, it enters the regeneration drying drum from the discharge port for mixing and heating.
进一步的,所述原生烘干滚筒包括分别设于原生烘干滚筒出料端的第一燃烧器、原生出料箱,所述第一燃烧器用于对原生烘干滚筒供热;所述混料溜道的原生进料口与原生出料箱连接,使热原生料进入混料溜道内。Further, the raw drying drum includes a first burner and a raw discharge box respectively arranged at the discharge end of the raw drying drum, and the first burner is used for supplying heat to the raw drying drum; The original feed inlet of the channel is connected with the original discharge box, so that the hot virgin material enters the mixing chute.
进一步的,所述再生烘干滚筒包括热风炉膛、于热风炉膛连接的第二燃烧器,所述热风炉膛设于再生烘干滚筒的出料端,所述再生烘干滚筒与热风炉膛之间设有再生出料箱。Further, the regenerative drying drum includes a hot blast furnace and a second burner connected to the hot blast furnace, the hot blast furnace is provided at the discharge end of the regenerative drying drum, and between the regenerative drying drum and the hot blast furnace There is a recycled output box.
进一步的,所述原生料输送系统包括原生冷料仓、原生料计量组件、原生上料皮带机、原生提升机,所述原生冷料仓用于储存原生料;所述原生料计量组件设于原生冷料仓下方,以计量并输送原生料至原生上料皮带机;所述原生上料皮带机朝向原生提升机向上倾斜设置;原生提升机的输入端、输出端分别与原生上料皮带机、原生烘干滚筒连接。Further, the raw material conveying system includes a raw material storage bin, a raw material metering component, a raw material feeding belt conveyor, and a raw material hoist. The raw material storage bin is used for storing raw material; the raw material measuring component is located Below the virgin cold storage bin, to measure and transport virgin materials to the virgin feeding belt conveyor; the virgin feeding belt conveyor is inclined upward toward the original hoist; the input end and the output end of the original hoist are respectively the same as the original feeding belt conveyor , Native drying drum connection.
进一步的,所述再生料输送系统包括再生冷料仓、再生料计量组件、再生上料皮带机、再生提升机,所述再生冷料仓用于储存再生料;所述再生料计量组件设于再生冷料仓下方,以计量并输送再生料至再生上料皮带机;所述再生上料皮带机朝向再生提升机向上倾斜设置;再生提升机的输入端、输出端分别与再生上料皮带、混料溜道的再生进料口连接。Further, the recycled material conveying system includes a recycled cold silo, a recycled material metering assembly, a recycled feeding belt conveyor, and a recycling hoist. The recycled cold silo is used to store recycled materials; the recycled material metering assembly is located at Below the recycled cold storage bin to measure and transport recycled materials to the recycling feeding belt conveyor; the recycling feeding belt conveyor is inclined upward toward the regeneration hoist; the input end and the output end of the regeneration hoist are respectively connected to the regeneration feeding belt, The regeneration feed inlet of the mixing chute is connected.
进一步的,还包括连续搅拌装置,所述连续搅拌装置与再生烘干滚筒连接,所述连续搅拌装置下方设有料仓,所述原生烘干滚筒、再生烘干滚筒、连续搅拌装置、 料仓从上到下依次排列设置。Further, it also includes a continuous stirring device connected to the regeneration drying drum, a silo is provided below the continuous stirring device, the primary drying drum, the regeneration drying drum, the continuous stirring device, and the silo Arrange the settings in order from top to bottom.
进一步的,所述连续搅拌装置连接有一粉料输送系统,所述粉料输送系统包括粉料仓、粉料过渡秤和计量螺旋秤,粉料仓用于存储粉料;粉料过渡秤与粉料仓连接,计量进入的粉料重量;计量螺旋秤设置在粉料过渡秤下方接收并计量进入连续搅拌装置的粉料。Further, the continuous mixing device is connected to a powder conveying system, and the powder conveying system includes a powder silo, a powder transition scale, and a metering screw scale. The powder silo is used to store powder; the powder transition scale and the powder The silo is connected to measure the weight of the incoming powder; the metering screw scale is set under the powder transition scale to receive and measure the powder that enters the continuous mixing device.
进一步的,所述连续搅拌装置连接有一沥青输送系统,所述沥青输送系统包括依次设置的沥青仓、第一沥青泵、沥青计量秤、第二沥青泵、沥青流量计,所述沥青仓与沥青计量秤输入端之间设置有沥青进料管,所述沥青计量秤输出端与连续搅拌装置之间设置有沥青出料管,所述沥青流量计设于沥青出料管上。Further, the continuous mixing device is connected to an asphalt conveying system, and the asphalt conveying system includes an asphalt silo, a first asphalt pump, an asphalt weighing scale, a second asphalt pump, and an asphalt flow meter arranged in sequence. An asphalt feed pipe is arranged between the input end of the metering scale, an asphalt discharge pipe is arranged between the output end of the asphalt metering scale and the continuous mixing device, and the asphalt flow meter is arranged on the asphalt discharge pipe.
进一步的,所述料仓包括依次排列设置的成品料仓、成品废料仓、原生废料仓,所述连续搅拌装置与成品料仓、成品废料仓之间设有第一三通阀,用于切换输送通道将成品料与成品废料分别输送至成品料仓、成品废料仓;所述原生烘干滚筒、原生料输送系统与原生废料仓之间设有第二三通阀,用于切换输送通道将原生料与原生废料分别输送至原生烘干滚筒、原生废料仓。Further, the silo includes a finished product silo, a finished waste silo, and a raw waste silo arranged in sequence, and a first three-way valve is provided between the continuous stirring device and the finished product silo and the finished waste silo for switching The conveying channel transports the finished material and the finished waste to the finished product silo and the finished waste silo; a second three-way valve is provided between the raw drying drum, the raw material conveying system and the raw waste silo to switch the conveying channel to The virgin material and the virgin waste are transported to the virgin drying drum and the virgin waste bin respectively.
进一步的,还包括除尘装置,所述除尘装置包括布袋除尘器、一级沉降箱、二级沉降箱、回风风机,所述布袋除尘器设于原生烘干滚筒上方,所述布袋除尘器与原生烘干滚筒进料端连接,用于处理原生烘干滚筒产生的废气;所述一级沉降箱设于再生烘干滚筒进料端,一级沉降箱与二级沉降箱之间连接有一第一烟管,二级沉降箱与再生烘干滚筒之间连接有一回风管道,所述回风风机设于回风管道上;所述第一烟管与原生烘干滚筒出料端连接,且第一烟管上设有第一调节风门;所述第一烟管与布袋除尘器之间连接有一第二烟管,第二烟管上设有第二调节风门。Further, it also includes a dust removal device. The dust removal device includes a bag filter, a primary settling box, a secondary settling box, and a return air fan. The bag filter is arranged above the original drying drum. The feed end of the primary drying drum is connected to treat the waste gas generated by the primary drying drum; the primary settling box is located at the feed end of the regenerative drying drum, and a secondary settling box is connected between the primary settling box and the secondary settling box. A smoke pipe, a return air duct is connected between the secondary settling box and the regeneration drying drum, the return air fan is arranged on the return air duct; the first smoke pipe is connected to the discharge end of the original drying drum, and The first smoke pipe is provided with a first air regulating door; a second smoke pipe is connected between the first smoke pipe and the bag filter, and a second air regulating door is provided on the second smoke pipe.
由上述对本实用新型的描述可知,与现有技术相比,本实用新型的有益效果是:From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are:
第一,采用将加热后的原生料与再生料同时进入再生烘干滚筒内,不仅可以将 再生料快速的加热烘干,保证烘干效率的同时可以大大的延长原生料与再生料的拌和时间,使得成品料更加均匀,减少了后续连续搅拌装置的搅拌时间,且原生料加热后进入再生烘干滚筒,有效减少再生烘干滚筒内壁沥青和再生料的粘附情况;First, the heated virgin material and the regenerated material enter the regeneration drying drum at the same time, which can not only quickly heat and dry the regenerated material, but also ensure the drying efficiency and greatly extend the mixing time of the virgin material and the regenerated material. , Which makes the finished material more uniform, reduces the mixing time of the subsequent continuous mixing device, and the raw material enters the regeneration drying drum after heating, effectively reducing the adhesion of asphalt and recycled materials on the inner wall of the regeneration drying drum;
第二,当再生料添加比例要求较高时,再生料的温度在短时间内仅通过热原生料进行混合无法使最终的成品料温度达到要求,因此,再生烘干滚筒4中设有第二燃烧器,可以使成品料温度达到要求;Second, when the proportion of recycled materials is high, the temperature of recycled materials can not meet the requirements of the final product temperature by only mixing the hot raw materials in a short time. Therefore, the regeneration drying drum 4 is equipped with a second The burner can make the temperature of the finished material meet the requirements;
第三,再生料添加使用时,再生料提前在混料溜道内与热原生料混合,同时产生的水汽可通过除尘装置直接排除,保证设备负压正常;Third, when the recycled materials are added and used, the recycled materials are mixed with the hot virgin materials in the mixing chute in advance, and the water vapor generated at the same time can be directly removed through the dust removal device to ensure the normal negative pressure of the equipment;
第四,通过采用模块式框架设计,使得设备紧凑,烟管较短,安装便捷,极大的减少了场地的占用,降低能耗。Fourth, by adopting a modular frame design, the equipment is compact, the smoke pipe is short, and the installation is convenient, which greatly reduces the occupation of the site and reduces the energy consumption.
附图说明Description of the drawings
图1是本实用新型具体实施方式的连续式沥青混合料搅拌设备整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a continuous asphalt mixture mixing equipment according to a specific embodiment of the present invention.
图2是本实用新型具体实施方式的连续式沥青混合料搅拌设备的局部示意图。Fig. 2 is a partial schematic diagram of a continuous asphalt mixture mixing equipment according to a specific embodiment of the present invention.
图3是本实用新型具体实施方式的粉料输送系统结构示意图。Fig. 3 is a schematic diagram of the structure of a powder conveying system according to a specific embodiment of the present invention.
图4是本实用新型具体实施方式的沥青输送系统结构示意图。Fig. 4 is a schematic structural diagram of an asphalt conveying system according to a specific embodiment of the present invention.
图中:1.原生料输送系统,11.原生冷料仓,12.原生料计量组件,121.原生料皮带秤,122.原生称重传感器,13.原生上料皮带机,14.原生提升机,15.原生集料皮带机,2.再生料输送系统,21.再生冷料仓,22.再生料计量组件,221.再生料皮带秤,222.再生称重传感器,23.再生上料皮带机,24.再生提升机,25.再生集料皮带机,3.原生烘干滚筒,31.原生进料端,32.原生出料端,33.第一燃烧器,34.原生出料箱,4.再生烘干滚筒,41.再生进料端,42.再生出料端,43.热风炉膛,44.第二燃烧器,45.再生出料箱,5.混料溜道,51.原生进料口,52.再生进料口, 53.出料口,6.连续搅拌装置,7.粉料输送系统,71.粉料仓,72.粉料过渡秤,73.计量螺旋秤,74.叶轮给料器,75.第一传感器,76.第二传感器,8.沥青输送系统,81.沥青仓,82.第一沥青泵,83.沥青计量秤,84.第二沥青泵,85.沥青流量计,86.沥青进料管,87.沥青出料管,9.料仓,91.成品料仓,92.成品废料仓,93.原生废料仓,94.第一三通阀,95.第二三通阀,0.除尘装置,01.布袋除尘器,02.一级沉降箱,03.二级沉降箱,04.回风风机,05.第一烟管,06.回风管道,07.第一调节风门,08.第二烟管,09.第二调节风门。In the picture: 1. virgin material conveying system, 11. virgin cold silo, 12. virgin material metering components, 121. virgin material belt scale, 122. virgin weighing sensor, 13. virgin feeding belt conveyor, 14. virgin lifting Machine, 15. Primary aggregate belt conveyor, 2. Recycled material conveying system, 21. Recycled cold storage bin, 22. Recycled material metering components, 221. Recycled material belt scale, 222. Recycled load cell, 23. Recycled feeding Belt conveyor, 24. Regenerative elevator, 25. Regenerative aggregate belt conveyor, 3. Original drying drum, 31. Original feed end, 32. Original discharge end, 33. First burner, 34. Original discharge Box, 4. Regenerative drying drum, 41. Regenerative feed end, 42. Regenerative discharge end, 43. Hot air furnace, 44. Second burner, 45. Regenerative discharge box, 5. Mixing chute, 51 .Native feed inlet, 52. Regenerative feed inlet, 53. Discharge port, 6. Continuous mixing device, 7. Powder conveying system, 71. Powder silo, 72. Powder transition scale, 73. Measuring screw scale , 74. Impeller feeder, 75. The first sensor, 76. The second sensor, 8. Asphalt conveying system, 81. Asphalt warehouse, 82. The first asphalt pump, 83. Asphalt metering scale, 84. The second asphalt pump , 85. Asphalt flow meter, 86. Asphalt feed pipe, 87. Asphalt discharge pipe, 9. Silo, 91. Finished product silo, 92. Finished waste silo, 93. Primary waste silo, 94. First tee Valve, 95. The second three-way valve, 0. Dust removal device, 01. Bag dust collector, 02. First-level settling tank, 03. Second-level settling tank, 04. Return air fan, 05. First smoke pipe, 06. Return air duct, 07. The first regulating damper, 08. The second smoke pipe, 09. The second regulating damper.
具体实施方式Detailed ways
以下通过具体实施方式对本实用新型作进一步的描述。The following further describes the utility model through specific implementations.
参照图1至图4,本实用新型的一种连续式沥青混合料搅拌设备,包括原生料输送系统1、再生料输送系统2、原生烘干滚筒3、再生烘干滚筒4、混料溜道5、连续搅拌装置6、粉料输送系统7、沥青输送系统8、料仓9、除尘装置0。1 to 4, a continuous asphalt mixing equipment of the present invention includes a raw material conveying system 1, a recycled material conveying system 2, a raw drying drum 3, a recycled drying drum 4, and a mixing chute 5. Continuous mixing device 6, powder conveying system 7, asphalt conveying system 8, silo 9, dust removal device 0.
原生料输送系统1与原生烘干滚筒3连接,用于将原生料输送至原生烘干滚筒3中加热;原生烘干滚筒3包括原生进料端31、原生出料端32、第一燃烧器33、原生出料箱34,第一燃烧器33、原生出料箱34设于原生烘干滚筒3的原生出料端32,第一燃烧器33用于对原生烘干滚筒3供热;再生烘干滚筒4包括再生进料端41、再生出料端42、热风炉膛43、于热风炉膛43连接的第二燃烧器44,热风炉膛43设于再生出料端42,再生烘干滚筒4与热风炉膛43之间设有再生出料箱45,再生出料箱45与连续搅拌装置6连接,使原生料与再生料可进入连续搅拌装置6内混合搅拌;混料溜道5包括与原生出料端32连接的原生进料口51、与再生料输送系统2连接的再生进料口52、与再生进料端41连接的出料口53,再生料输送系统2将再生料通过再生进料口52输送至混料溜道5内,热原生料由原生进料口51进入混料溜道5内,再生料与热原生料同时由出料口53进入再生烘干滚筒4进行 混合加热。The virgin material conveying system 1 is connected to the virgin drying drum 3, and is used to transport the virgin material to the virgin drying drum 3 for heating; the virgin drying drum 3 includes a raw material feed end 31, a raw material discharge end 32, and a first burner 33. The original discharge box 34, the first burner 33, the original discharge box 34 are arranged at the original discharge end 32 of the original drying drum 3, and the first burner 33 is used for heating the original drying drum 3; The drying drum 4 includes a regeneration feed end 41, a regeneration discharge end 42, a hot blast furnace 43, and a second burner 44 connected to the hot blast furnace 43. The hot blast furnace 43 is provided at the regeneration discharge end 42, and the regeneration drying drum 4 is connected to the There is a regeneration discharge box 45 between the hot blast furnace 43, and the regeneration discharge box 45 is connected with the continuous mixing device 6, so that the raw material and the regenerated material can enter the continuous mixing device 6 for mixing and mixing; the mixing chute 5 includes The original feed port 51 connected to the material end 32, the regeneration feed port 52 connected to the recycled material conveying system 2, and the discharge port 53 connected to the recycled feed end 41. The recycled material conveying system 2 passes the recycled material through the regeneration feed The port 52 is conveyed into the mixing chute 5, the hot virgin material enters the mixing chute 5 from the virgin feed port 51, and the regenerated material and the hot virgin material enter the regeneration drying drum 4 through the discharge port 53 at the same time for mixing and heating.
原生料经过原生烘干滚筒3加热后与再生料同时进入再生烘干滚筒4内,不仅可以将再生料快速的加热烘干,保证烘干效率的同时可以大大的延长原生料与再生料的拌和时间,使得成品料更加均匀,减少了后续连续搅拌装置6的搅拌时间;原生料加热后进入再生烘干滚筒4,有效减少再生烘干滚筒4内壁沥青和再生料的粘附情况;当再生料添加比例要求较高时,再生料的温度在短时间内仅通过热原生料进行混合无法使最终的成品料温度达到要求,因此,再生烘干滚筒4中设有第二燃烧器44,可以使成品料温度达到要求;再生料添加使用时,再生料提前在混料溜道5内与热原生料混合,同时产生的水汽可通过除尘装置0直接排除,保证设备负压正常。The virgin material is heated by the virgin drying drum 3 and enters the regeneration drying drum 4 at the same time as the regenerated material, which can not only quickly heat and dry the regenerated material, but also ensure the drying efficiency and greatly extend the mixing of the virgin material and the regenerated material. Time makes the finished material more uniform and reduces the mixing time of the subsequent continuous stirring device 6; the raw material is heated and enters the regeneration drying drum 4, which effectively reduces the adhesion of asphalt and recycled materials on the inner wall of the regeneration drying drum 4; When the addition ratio is high, the temperature of the recycled material can not meet the requirements of the temperature of the final finished material by only mixing the hot raw material in a short time. Therefore, a second burner 44 is provided in the regeneration drying drum 4, which can make The temperature of the finished material meets the requirements; when the recycled material is added and used, the recycled material is mixed with the hot virgin material in the mixing chute 5 in advance, and the water vapor generated can be directly removed through the dust removal device 0 to ensure the normal negative pressure of the equipment.
原生料输送系统1包括多个原生冷料仓11、多个原生料计量组件12、原生上料皮带机13、原生提升机14,多个原生冷料仓11分别用于储存不同级配的原生料;各原生冷料仓11输出端分别设有一原生集料皮带机15,各原生冷料仓11分别与各原生料计量组件12一一对应,原生料计量组件12设置在原生冷料仓11下方,原生料计量组件12包括原生料皮带秤121、原生称重传感器122,以计量并输送原生料至原生上料皮带机13;原生上料皮带机13朝向原生提升机14向上倾斜设置;原生提升机14的输入端、输出端分别与原生上料皮带机13、原生烘干滚筒3连接。The virgin material conveying system 1 includes a plurality of virgin cold silos 11, a plurality of virgin material metering components 12, a virgin feeding belt conveyor 13, a virgin hoist 14, and a plurality of virgin cold silos 11 are used to store raw materials of different gradations. The output end of each virgin cold silo 11 is equipped with a virgin aggregate belt conveyor 15, and each virgin cold silo 11 corresponds to each virgin material metering component 12 one-to-one, and the virgin material metering component 12 is arranged below the original cold silo 11 , The virgin material metering assembly 12 includes a virgin material belt scale 121 and a virgin weighing sensor 122 to measure and convey the virgin material to the virgin material feeding belt conveyor 13; the virgin material feeding belt conveyor 13 is inclined upward toward the original hoist 14; The input end and the output end of the machine 14 are respectively connected with the original feeding belt conveyor 13 and the original drying drum 3.
再生料输送系统2包括多个再生冷料仓21、多个再生料计量组件22、再生上料皮带机23、再生提升机24,多个再生冷料仓21分别用于储存不同级配的再生料;各再生冷料仓21输出端分别设有一再生集料皮带机25,各再生冷料仓21分别与各再生料计量组件22一一对应,再生料计量组件22设置在再生冷料仓21下方,再生料计量组件22包括再生料皮带秤221、再生称重传感器222,以计量并输送再生料至再生上料皮带机23;再生上料皮带机23朝向再生提升机24向上倾斜设置; 再生提升机24的输入端、输出端分别与再生上料皮带机23、混料溜道5的再生进料口52连接。The recycled material conveying system 2 includes multiple recycled cold material bins 21, multiple recycled material metering components 22, recycled material feeding belt conveyor 23, and regeneration hoist 24. Multiple recycled cold material bins 21 are used to store different grades of regeneration. The output end of each recycled cold storage bin 21 is respectively provided with a recycled aggregate belt conveyor 25, each recycled cold storage bin 21 corresponds to each recycled material metering assembly 22, and the recycled material metering assembly 22 is arranged in the recycled cold storage bin 21 Below, the recycled material metering assembly 22 includes a recycled material belt scale 221 and a recycled weighing sensor 222 to measure and convey the recycled material to the recycled material feeding belt conveyor 23; the recycled material feeding belt conveyor 23 is inclined upward toward the regeneration hoist 24; The input end and output end of the hoist 24 are respectively connected with the regeneration feeding belt conveyor 23 and the regeneration feed inlet 52 of the mixing chute 5.
粉料输送系统7与连续搅拌装置6连接,粉料输送系统7包括粉料仓71、粉料过渡秤72、计量螺旋秤73、叶轮给料器74,粉料仓71用于储存粉料;粉料过渡秤72与粉料仓71连接,计量进入的粉料重量,该粉料过渡秤72上设置有第一传感器75;计量螺旋秤73设置在粉料过渡秤72下方,以接收并计量进入连续搅拌装置6的粉料,该计量螺旋秤73上设置有第二传感器76;叶轮给料器74设置在粉料过渡秤72与计量螺旋秤73之间。The powder conveying system 7 is connected with the continuous stirring device 6. The powder conveying system 7 includes a powder silo 71, a powder transition scale 72, a metering screw scale 73, an impeller feeder 74, and the powder silo 71 is used to store powder; The powder transition scale 72 is connected to the powder silo 71 to measure the weight of the incoming powder. The powder transition scale 72 is provided with a first sensor 75; the measuring screw scale 73 is set under the powder transition scale 72 to receive and measure For the powder entering the continuous mixing device 6, the measuring screw scale 73 is provided with a second sensor 76; the impeller feeder 74 is arranged between the powder transition scale 72 and the measuring screw scale 73.
沥青输送系统8与连续搅拌装置6连接,沥青输送系统8包括依次设置的沥青仓81、第一沥青泵82、沥青计量秤83、第二沥青泵84、沥青流量计85,沥青仓81与沥青计量秤83输入端之间设置有沥青进料管86,沥青计量秤83输出段与连续搅拌装置6之间设置有沥青出料管87,沥青流量计85设于沥青出料管87上。The asphalt conveying system 8 is connected to the continuous mixing device 6. The asphalt conveying system 8 includes an asphalt silo 81, a first asphalt pump 82, an asphalt weighing scale 83, a second asphalt pump 84, an asphalt flow meter 85, and an asphalt silo 81 and asphalt. An asphalt feed pipe 86 is arranged between the input end of the metering scale 83, an asphalt discharge pipe 87 is arranged between the output section of the asphalt metering scale 83 and the continuous mixing device 6, and an asphalt flow meter 85 is arranged on the asphalt discharge pipe 87.
连续搅拌装置6下方设有料仓9,料仓9包括依次排列设置的成品料仓91、成品废料仓92、原生废料仓93,连续搅拌装置6与成品料仓91、成品废料仓91之间设有第一三通阀94,用于切换输送通道将成品料与成品废料分别输送至成品料仓91、成品废料仓92内;原生烘干滚筒3、原生料输送系统1与原生废料仓93之间设有第二三通阀95,用于切换输送通道将原生料与原生废料分别输送至原生烘干滚筒3、原生废料仓93内。A silo 9 is provided below the continuous stirring device 6. The silo 9 includes a finished product silo 91, a finished waste silo 92, and a raw waste silo 93 arranged in sequence. The continuous stirring device 6 is arranged between the finished product silo 91 and the finished waste silo 91. There is a first three-way valve 94, which is used to switch the conveying channel to convey finished materials and finished waste materials to the finished product silo 91 and the finished waste silo 92; There is a second three-way valve 95 between them, which is used to switch the conveying channel to convey the virgin material and the virgin waste to the virgin drying drum 3 and the virgin waste bin 93 respectively.
除尘装置0包括布袋除尘器01、一级沉降箱02、二级沉降箱03、回风风机04,布袋除尘器01设于原生烘干滚筒3上方,布袋除尘器01与原生进料端31连接,用于处理原生烘干滚筒3产生的废气;一级沉降箱02设于再生进料端41,一级沉降箱02与二级沉降箱03之间连接有一第一烟管05,二级沉降箱03与再生烘干滚筒4的热风炉膛43之间连接有一回风管道06,回风风机04设于回风管道06上; 第一烟管05与原生出料端32连接,且第一烟管05上设有第一调节风门07;第一烟管05与布袋除尘器01之间连接有一第二烟管08,第二烟管08上设有第二调节风门09;再生烘干滚筒4产生的其中一部分废气依次经过一级沉降箱02、第一烟管05、二级沉降箱03、回风风机04、回风管道06,进入热风炉膛43内二次燃烧;再生烘干滚筒4产生的其中一部分废气通过第一烟管05进入原生烘干滚筒3进行二次燃烧处理,或依次通过第一烟管05、第二烟管08,与原生烘干滚筒3产生的废气进行混合后经过布袋除尘器01处理后排放。Dust removal device 0 includes bag filter 01, primary settling box 02, secondary settling box 03, return air fan 04, bag filter 01 is set above the original drying drum 3, and bag filter 01 is connected to the original feed end 31 , Used to treat the waste gas generated by the original drying drum 3; the first settling box 02 is set at the regeneration feed end 41, a first smoke pipe 05 is connected between the first settling box 02 and the second settling box 03, and the second settling box A return air duct 06 is connected between the box 03 and the hot air furnace 43 of the regeneration drying drum 4, and the return air fan 04 is arranged on the return air duct 06; the first smoke pipe 05 is connected to the primary discharge end 32, and the first smoke The tube 05 is provided with a first regulating damper 07; a second smoke tube 08 is connected between the first smoke tube 05 and the bag filter 01, and the second smoke tube 08 is provided with a second regulating damper 09; the regeneration drying drum 4 Part of the exhaust gas generated sequentially passes through the first settling box 02, the first smoke pipe 05, the second settling box 03, the return air fan 04, and the return air duct 06, and enters the hot blast furnace 43 for secondary combustion; the regeneration drying drum 4 produces Part of the exhaust gas passes through the first smoke pipe 05 and enters the primary drying drum 3 for secondary combustion treatment, or passes through the first smoke pipe 05 and the second smoke pipe 08 in sequence, and is mixed with the exhaust gas generated by the primary drying drum 3 and then passes through The bag filter 01 is discharged after treatment.
布袋除尘器01、原生烘干滚筒3、再生烘干滚筒4、连续搅拌装置6、料仓9从上到下依次排列设置;通过采用模块式框架设计,使得设备紧凑,烟管较短,安装便捷,极大的减少了场地的占用,降低能耗。The bag filter 01, the original drying drum 3, the regeneration drying drum 4, the continuous mixing device 6, and the silo 9 are arranged in order from top to bottom; the modular frame design makes the equipment compact, the smoke pipe is shorter, and the installation Convenient, greatly reducing the occupation of the site and reducing energy consumption.
该种连续式沥青混合料搅拌设备工作原理如下:The working principle of this kind of continuous asphalt mixing equipment is as follows:
原生料和再生料进行上料时分别通过原生料输送系统1和再生料输送系统2进行计量上料;原生料经过原生上料皮带机13输送到原生提升机14,原生料通过第二三通阀95输送合格原生料至原生烘干滚筒3内进行加热干燥,原生烘干滚筒3产生的废气进入布袋除尘器01进行处理;热原生料由原生烘干滚筒3进入混料溜道5内,同时,再生料通过再生提升机24进入混料溜道5内,再生料与热原生料一并由混料溜道5同时进入再生烘干滚筒4内,热风炉膛43内的第二燃烧器44燃烧,对再生烘干滚筒4内的原生料和再生料进行加热干燥;热原生料与热再生料通过再生出料箱45进入连续搅拌装置6内,与输送至连续搅拌装置6的粉料、沥青进行混合搅拌;搅拌完成的合格成品料通过第一三通阀94进入成品料仓91内储存,成品废料通过第一三通阀94进入成品废料仓92内。When virgin material and recycled material are loaded, they are measured and fed through virgin material conveying system 1 and recycled material conveying system 2 respectively; virgin material is conveyed to virgin hoist 14 through virgin feeding belt conveyor 13, and virgin material passes through the second tee The valve 95 transports qualified raw materials to the raw drying drum 3 for heating and drying. The waste gas generated by the raw drying drum 3 enters the bag filter 01 for processing; the hot raw materials enter the mixing chute 5 from the raw drying drum 3, At the same time, the recycled material enters the mixing chute 5 through the regeneration hoist 24, and the recycled material and the hot virgin material enter the regeneration drying drum 4 from the mixing chute 5 at the same time, and the second burner 44 in the hot blast furnace 43 Burn, heat and dry the raw materials and regenerated materials in the regeneration drying drum 4; the hot raw materials and hot regenerated materials enter the continuous stirring device 6 through the regeneration discharge box 45, and the powder and The asphalt is mixed and agitated; the qualified finished materials after mixing enter the finished product silo 91 through the first three-way valve 94 for storage, and the finished waste materials enter the finished waste silo 92 through the first three-way valve 94.
上述仅为本实用新型的一个具体实施方式,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型进行非实质性的改动,均应属于侵犯本实用新型 保护范围的行为。The above is only a specific implementation of the utility model, but the design concept of the utility model is not limited to this. Any insubstantial modification of the utility model using this concept should be an act of infringement of the protection scope of the utility model. .

Claims (10)

  1. 一种连续式沥青混合料搅拌设备,其特征在于:包括原生料输送系统、再生料输送系统、原生烘干滚筒、再生烘干滚筒、混料溜道,所述原生料输送系统与原生烘干滚筒连接,用于将原生料输送至原生烘干滚筒中加热;所述原生烘干滚筒包括原生进料端、原生出料端,所述再生烘干滚筒包括再生进料端、再生出料端,所述混料溜道包括与原生出料端连接的原生进料口、与再生料输送系统连接的再生进料口、与再生进料端连接的出料口,所述再生料输送系统将再生料输送至混料溜道内,与热原生料一并由出料口进入再生烘干滚筒进行混合加热。A continuous asphalt mixture mixing equipment, which is characterized in that it includes a virgin material conveying system, a recycled material conveying system, a virgin drying drum, a regenerated drying drum, and a mixing chute. The virgin material conveying system and the original drying The drum is connected to transport the virgin material to the virgin drying drum for heating; the virgin drying drum includes a virgin feeding end and a virgin discharging end, and the regeneration drying drum includes a regeneration feeding end and a regeneration discharging end , The mixing chute includes a raw material inlet connected to the raw material discharge end, a recycled material inlet connected to a recycled material conveying system, and a material outlet connected to the recycled material feeding end. The recycled material conveying system will The recycled materials are transported to the mixing chute, and together with the hot virgin materials, they enter the recycling drying drum from the discharge port for mixing and heating.
  2. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:所述原生烘干滚筒包括分别设于原生烘干滚筒出料端的第一燃烧器、原生出料箱,所述第一燃烧器用于对原生烘干滚筒供热;所述混料溜道的原生进料口与原生出料箱连接,使热原生料进入混料溜道内。The continuous asphalt mixture mixing equipment according to claim 1, wherein the primary drying drum includes a first burner and a primary discharging box which are respectively arranged at the discharge end of the primary drying drum. The first burner is used to supply heat to the raw drying drum; the raw material inlet of the mixing chute is connected with the raw discharge box, so that the hot raw material enters the mixing chute.
  3. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:所述再生烘干滚筒包括热风炉膛、与热风炉膛连接的第二燃烧器,所述热风炉膛设于再生烘干滚筒的出料端,所述再生烘干滚筒与热风炉膛之间设有再生出料箱。The continuous asphalt mixing equipment according to claim 1, wherein the regeneration drying drum includes a hot air furnace and a second burner connected to the hot air furnace, and the hot air furnace is arranged in the regeneration drying furnace. At the discharging end of the drum, a regeneration discharging box is arranged between the regeneration drying drum and the hot air furnace.
  4. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:所述原生料输送系统包括原生冷料仓、原生料计量组件、原生上料皮带机、原生提升机,所述原生冷料仓用于储存原生料;所述原生料计量组件设于原生冷料仓下方,以计量并输送原生料至原生上料皮带机;所述原生上料皮带机朝向原生提升机向上倾斜设置;原生提升机的输入端、输出端分别与原生上料皮带机、原生烘干滚筒连接。The continuous asphalt mixing equipment according to claim 1, characterized in that: the raw material conveying system includes a raw cold silo, a raw material metering assembly, a raw material feeding belt conveyor, and a raw hoist. The virgin cold silo is used to store virgin materials; the virgin material metering component is arranged below the virgin cold silo to measure and transport the virgin materials to the virgin feeding belt conveyor; the virgin feeding belt conveyor is inclined upward toward the original hoist Setting; the input end and output end of the original hoist are respectively connected with the original feeding belt conveyor and the original drying drum.
  5. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:所述再生料输送系统包括再生冷料仓、再生料计量组件、再生上料皮带机、再生提升机,所述再生冷料仓用于储存再生料;所述再生料计量组件设于再生冷料仓下方, 以计量并输送再生料至再生上料皮带机;所述再生上料皮带机朝向再生提升机向上倾斜设置;再生提升机的输入端、输出端分别与再生上料皮带、混料溜道的再生进料口连接。The continuous asphalt mixing equipment according to claim 1, wherein the recycled material conveying system includes a recycled cold silo, a recycled material metering assembly, a recycled feeding belt conveyor, and a recycled hoist. The recycled cold storage bin is used to store recycled materials; the recycled material metering component is arranged below the recycled cold storage bin to measure and convey the recycled materials to the recycled feeding belt conveyor; the recycled feeding belt conveyor is inclined upward toward the regeneration hoist Setting: The input end and output end of the regeneration hoist are respectively connected with the regeneration feeding belt and the regeneration feed inlet of the mixing chute.
  6. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:还包括连续搅拌装置,所述连续搅拌装置与再生烘干滚筒连接,所述连续搅拌装置下方设有料仓,所述原生烘干滚筒、再生烘干滚筒、连续搅拌装置、料仓从上到下依次排列设置。A continuous asphalt mixture mixing equipment according to claim 1, characterized in that it further comprises a continuous mixing device, the continuous mixing device is connected with the regeneration drying drum, and a silo is provided below the continuous mixing device, so The original drying drum, the regeneration drying drum, the continuous stirring device, and the silo are arranged in order from top to bottom.
  7. 根据权利要求6所述的一种连续式沥青混合料搅拌设备,其特征在于:所述连续搅拌装置连接有一粉料输送系统,所述粉料输送系统包括粉料仓、粉料过渡秤和计量螺旋秤,粉料仓用于存储粉料;粉料过渡秤与粉料仓连接,计量进入的粉料重量;计量螺旋秤设置在粉料过渡秤下方接收并计量进入连续搅拌装置的粉料。The continuous asphalt mixture mixing equipment according to claim 6, characterized in that: the continuous mixing device is connected with a powder conveying system, and the powder conveying system includes a powder silo, a powder transition scale, and a metering system. Spiral scale, powder silo is used to store powder; powder transition scale is connected with powder silo to measure the weight of the incoming powder; metering screw scale is set under the powder transition scale to receive and measure the powder that enters the continuous mixing device.
  8. 根据权利要求6所述的一种连续式沥青混合料搅拌设备,其特征在于:所述连续搅拌装置连接有一沥青输送系统,所述沥青输送系统包括依次设置的沥青仓、第一沥青泵、沥青计量秤、第二沥青泵、沥青流量计,所述沥青仓与沥青计量秤之间设置有沥青进料管,所述沥青计量秤与连续搅拌装置之间设置有沥青出料管,所述沥青流量计设于沥青出料管上。The continuous asphalt mixture mixing equipment according to claim 6, characterized in that: the continuous mixing device is connected to an asphalt conveying system, and the asphalt conveying system includes an asphalt bin, a first asphalt pump, and an asphalt A metering scale, a second asphalt pump, and an asphalt flow meter. An asphalt feed pipe is arranged between the asphalt bin and the asphalt metering scale, and an asphalt discharge pipe is arranged between the asphalt metering scale and the continuous mixing device. The flow meter is set on the asphalt discharge pipe.
  9. 根据权利要求6所述的一种连续式沥青混合料搅拌设备,其特征在于:所述料仓包括依次排列设置的成品料仓、成品废料仓、原生废料仓,所述连续搅拌装置与成品料仓、成品废料仓之间设有第一三通阀,用于切换输送通道将成品料与成品废料分别输送至成品料仓、成品废料仓;所述原生烘干滚筒、原生料输送系统与原生废料仓之间设有第二三通阀,用于切换输送通道将原生料与原生废料分别输送至原生烘干滚筒、原生废料仓。The continuous asphalt mixing equipment according to claim 6, wherein the silo comprises a finished product silo, a finished waste silo, and a raw waste silo arranged in sequence, the continuous mixing device and the finished product There is a first three-way valve between the warehouse and the finished product waste warehouse, which is used to switch the conveying channel to convey the finished material and the finished product waste to the finished product warehouse and the finished product waste warehouse respectively; the original drying drum, the original material conveying system and the original There is a second three-way valve between the waste bins, which is used to switch the conveying channel to transport the virgin material and the virgin waste to the virgin drying drum and the virgin waste bin respectively.
  10. 根据权利要求1所述的一种连续式沥青混合料搅拌设备,其特征在于:还 包括除尘装置,所述除尘装置包括布袋除尘器、一级沉降箱、二级沉降箱、回风风机,所述布袋除尘器设于原生烘干滚筒上方,所述布袋除尘器与原生烘干滚筒进料端连接,用于处理原生烘干滚筒产生的废气;所述一级沉降箱设于再生烘干滚筒进料端,一级沉降箱与二级沉降箱之间连接有一第一烟管,二级沉降箱与再生烘干滚筒之间连接有一回风管道,所述回风风机设于回风管道上;所述第一烟管与原生烘干滚筒出料端连接,且第一烟管上设有第一调节风门;所述第一烟管与布袋除尘器之间连接有一第二烟管,第二烟管上设有第二调节风门。A continuous asphalt mixture mixing equipment according to claim 1, characterized in that it further comprises a dust removal device, the dust removal device includes a bag filter, a primary settling box, a secondary settling box, a return air fan, The bag filter is arranged above the original drying drum, and the bag filter is connected to the feed end of the original drying drum and is used to treat the waste gas generated by the original drying drum; the first-level settling box is arranged on the regeneration drying drum At the feed end, a first smoke pipe is connected between the first settling box and the second settling box, and a return air duct is connected between the second settling box and the regeneration drying drum, and the return air fan is arranged on the return air duct. The first smoke pipe is connected to the discharge end of the original drying drum, and the first smoke pipe is provided with a first regulating damper; a second smoke pipe is connected between the first smoke pipe and the bag filter, and the first smoke pipe is A second regulating damper is arranged on the second smoke pipe.
PCT/CN2021/075423 2020-05-06 2021-02-05 Continuous asphalt mixture stirring equipment WO2021223477A1 (en)

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Publication number Priority date Publication date Assignee Title
CN212223526U (en) * 2020-05-06 2020-12-25 福建省铁拓机械股份有限公司 Continuous asphalt mixture stirring equipment
CN116949893A (en) * 2023-09-20 2023-10-27 福建省铁拓机械股份有限公司 Continuous production equipment and production process for reclaimed asphalt mixture

Citations (5)

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Publication number Priority date Publication date Assignee Title
US5174650A (en) * 1990-07-23 1992-12-29 Cedarapids, Inc. Dual drum recycle asphalt drying and mixing method and apparatus
CN104032650A (en) * 2014-05-09 2014-09-10 南阳市亚龙筑路机械制造有限公司 Pitch mixed material warm-mixing and regenerating equipment
CN107326777A (en) * 2017-08-02 2017-11-07 北京加隆工程机械有限公司 A kind of primary material, reworked material integrated equipment
CN109024164A (en) * 2018-08-01 2018-12-18 福建铁拓机械有限公司 A kind of production equipment and method of continous way action of forced stirring asphalt
CN212223526U (en) * 2020-05-06 2020-12-25 福建省铁拓机械股份有限公司 Continuous asphalt mixture stirring equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5174650A (en) * 1990-07-23 1992-12-29 Cedarapids, Inc. Dual drum recycle asphalt drying and mixing method and apparatus
CN104032650A (en) * 2014-05-09 2014-09-10 南阳市亚龙筑路机械制造有限公司 Pitch mixed material warm-mixing and regenerating equipment
CN107326777A (en) * 2017-08-02 2017-11-07 北京加隆工程机械有限公司 A kind of primary material, reworked material integrated equipment
CN109024164A (en) * 2018-08-01 2018-12-18 福建铁拓机械有限公司 A kind of production equipment and method of continous way action of forced stirring asphalt
CN212223526U (en) * 2020-05-06 2020-12-25 福建省铁拓机械股份有限公司 Continuous asphalt mixture stirring equipment

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