WO2021218986A1 - 热交换装置及其制造方法 - Google Patents
热交换装置及其制造方法 Download PDFInfo
- Publication number
- WO2021218986A1 WO2021218986A1 PCT/CN2021/090451 CN2021090451W WO2021218986A1 WO 2021218986 A1 WO2021218986 A1 WO 2021218986A1 CN 2021090451 W CN2021090451 W CN 2021090451W WO 2021218986 A1 WO2021218986 A1 WO 2021218986A1
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- WO
- WIPO (PCT)
- Prior art keywords
- plate
- channel
- heat exchange
- section
- connecting piece
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 78
- 230000002093 peripheral effect Effects 0.000 claims abstract description 51
- 238000003466 welding Methods 0.000 claims description 84
- 238000007789 sealing Methods 0.000 claims description 82
- 239000008358 core component Substances 0.000 claims description 62
- 230000000903 blocking effect Effects 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 19
- 239000000306 component Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 description 31
- 239000012530 fluid Substances 0.000 description 29
- 230000013011 mating Effects 0.000 description 24
- 230000008569 process Effects 0.000 description 22
- 238000010586 diagram Methods 0.000 description 6
- 230000009467 reduction Effects 0.000 description 5
- 239000003507 refrigerant Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/08—Elements constructed for building-up into stacks, e.g. capable of being taken apart for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
- F25B41/34—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/005—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0251—Massive connectors, e.g. blocks; Plate-like connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/027—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/18—Optimization, e.g. high integration of refrigeration components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/06—Fastening; Joining by welding
Definitions
- the invention relates to the field of heat management, and in particular to a heat exchange device.
- the thermal management system will include two components, the heat exchanger and the expansion valve. These two components are generally connected in a pipeline connection in the thermal management system.
- the heat exchanger is also integrated with the expansion valve, and the valve body of the expansion valve is fixed with the heat exchanger, so that the overall structure is compact. But a part of the connecting pipe is still connected with the valve body of the expansion valve.
- the purpose of this application is to provide a heat exchange device with a compact structure and a manufacturing method thereof.
- An embodiment of the present application provides a heat exchange device, including a valve core component and a core component, the valve core component and the core component are fixedly arranged;
- the core member has a plate portion, the plate portion has at least a first channel, a second channel, and a channel between the plates, and the first channel, the channel between the plates, and the second channel are in communication;
- the valve core component has a valve seat portion, the valve seat portion has a base section and a middle section, the base section has a bottom opening, the middle section has a peripheral opening, and the valve seat section has an orifice, so
- the throttle hole can communicate with the peripheral opening and the bottom opening, the middle section and the base section are located in the first channel, and the peripheral opening is in communication with the first channel;
- the heat exchange device includes a connecting piece, the connecting piece has a communication cavity, the connecting piece has a first end, the first end of the connecting piece is located in the first channel, and the bottom of the base section is open Communicate with the communication cavity;
- the core member has a first side portion and a second side portion, at least part of the valve core member is located on the side where the first side portion is located, and the heat exchange device has a communication channel located on the On the side where the second side is located, the communication channel is in communication with the communication cavity.
- An embodiment of the present application also provides a method for manufacturing a heat exchange device, including:
- the stacked plate section is welded into the furnace, and the welded plate section has a first hole, a second hole and a channel between the plates;
- valve core components and connecting parts extend the valve seat part of the valve core part into the first port of the welded plate part, the valve seat part has a base section and a middle section, and the middle section has a peripheral opening.
- a part of the base section extends into the connecting piece, and a first sealing piece is arranged between the base section and the connecting piece for sealing arrangement, and the fixed valve core component and the connecting piece are assembled;
- the base section and the middle section of the heat exchange device are located in the first channel, the base section of the valve seat has a bottom opening, the middle section has a peripheral opening, and the peripheral opening It is connected with the first channel, the bottom opening is connected with the communication cavity, and the communication channel of the heat exchange device is connected with the communication cavity.
- the heat exchange device has a small structure, and if an external pipe needs to be connected, the installation of the external pipe is relatively simple.
- Fig. 1 is a schematic structural diagram of a first embodiment of a heat exchange device
- Figure 2 is a schematic cross-sectional view of Figure 1;
- Fig. 3 is a three-dimensional exploded schematic diagram of Fig. 1;
- FIG. 4 is a schematic cross-sectional view of a second embodiment of the heat exchange device
- Fig. 5 is a three-dimensional exploded schematic view of the heat exchange device shown in Fig. 4;
- FIG. 6 is a schematic cross-sectional view of a third embodiment of the heat exchange device.
- Fig. 7 is a three-dimensional exploded schematic view of the heat exchange device shown in Fig. 6;
- Figure 8 is a schematic partial cross-sectional view of a fourth embodiment of the heat exchange device, in which the plate part structure is omitted;
- Figure 9 is a partial cross-sectional schematic view of a fifth embodiment of the heat exchange device, in which the plate part structure is omitted;
- FIG. 10 is a schematic cross-sectional view of a sixth embodiment of the heat exchange device.
- Figure 11 is a schematic cross-sectional view of a seventh embodiment of the heat exchange device.
- Figure 12 is a schematic cross-sectional view of an eighth embodiment of a heat exchange device
- FIG. 13 is a partial cross-sectional schematic diagram of a ninth embodiment of a heat exchange device, which illustrates the way of mating the connecting piece and the plate part;
- Fig. 14 is a schematic partial cross-sectional view of a tenth embodiment of a heat exchange device, in which the coupling manner of the connecting member and the bottom pressure block is illustrated.
- Fig. 16 is a schematic cross-sectional view of a twelfth embodiment of a heat exchange device.
- Fig. 1 illustrates a schematic diagram of the three-dimensional structure of the first heat exchange device 1 of the present invention.
- the heat exchange device 1 includes at least a first flow channel 101 and a second flow channel.
- the fluid in the first flow channel 101 can exchange heat with the fluid in the second flow channel; the fluid in the first flow channel 101 can be a refrigerant, and the fluid in the second flow channel can be For the coolant.
- the heat exchange device 1 may also have a third flow path, a fourth flow path, and the like.
- the heat exchange device 1 includes a valve core member 11, a core member 12, and a connecting member 13.
- the valve core member 11 and the core member 12 are assembled and fixed, and the connecting member 13 and the core member 12 are fixedly arranged, for example, welded.
- the valve core component 11 may be, for example, the valve core structure of an expansion valve.
- the core member 12 has a top pressure block 122, a plate portion 121, and a bottom pressure block 123, and the top pressure block 122, the plate portion 121, and the bottom pressure block 123 are welded and fixed.
- the plate portion 121 has at least a first channel 1211, a second channel 1213, and an inter-plate channel 1212.
- the first channel 1211, the inter-plate channel 1212, and the second channel 1213 are in communication with each other.
- the first flow channel 101 includes a part of the first channel 1211, the second channel Hole 1213, inter-plate channel 1212.
- first hole 1211 and the second hole 1213 are the holes when the core part 12 is not equipped with the valve core part 11.
- the first port 1211 and the second port 1213 are equipped with valve core components or connectors, even if there are components or parts located in other components, as long as the location of the component is the first port and the second port of the core component, this article It still means that the component or part is located in the first channel or the second channel.
- the plate portion 121 has a plurality of stacked plates, adjacent plates are welded and fixed, each plate has at least a first hole and a second hole, and the first holes of each plate are aligned along the stacking direction of the plates Setting, the second holes of each plate are aligned.
- the first hole and the second hole are located near the edge of the plate, so the fluid flowing through the plate can have a longer flow path, which helps to improve the heat exchange efficiency.
- the first holes of each plate are aligned to form a part of the first channel 1211, and the second holes of each plate are aligned to form a part of the second channel 1213.
- the top pressure block 122 has a third hole 1221, and the third hole 1221 is aligned with the first hole.
- the alignment here includes that the axis of the first hole is coaxial with the axis of the third hole or the axes of the two are parallel; the bottom pressure block 123 has communication
- the hole 1231 and the communicating hole 1231 are aligned with the first hole, where the alignment includes that the axis of the first hole is coaxial with the axis of the third hole or the axes of both are parallel.
- the heat exchange device 1 includes a communication channel 103 and another communication channel 104.
- the communication channel 103 is in communication with the communication cavity 138 of the connector 13, and the other communication channel 104 can be in communication with the second channel 1213, so that fluid can enter from the communication channel 103, Pass through the connecting cavity 138 of the connecting piece 13, after being throttled and adjusted by the valve core component 11, it enters the first channel, and then enters the inter-plate passage 1212 of the core component 12, and the fluid exchanges heat in the inter-plate passage 1212 and the second flow passage.
- the flow path is simple, and the heat exchange efficiency is high.
- the other communication channel 104 may not directly communicate with the second channel 1213.
- a pipe is provided in the second channel 1213 and communicates with the other communication channel 104 through the pipe.
- the other communication channel 104 may not communicate with the inter-plate channel 1212 through the second channel 1213, and the other communication channel 104 and the communication channel 103 may also be arranged on the same side of the core member 12, and the other communication channel 104 may be adjacent to the communication channel 103 and not directly communicate with the communication channel 103.
- the core member 12 has a first side portion 124 and a second side portion 126. At least part of the valve core member 11 is located on the side where the first side portion 124 is located, or in other words, the first side portion 124 of the core member 12 refers to The core member 12 is provided on one side of the valve core member 11.
- the communication passage 103 is located on the side where the second side portion 126 is located, and the communication passage 103 is in communication with the communication cavity 138.
- the valve core component 11 includes a coil portion 1120, and the coil portion 1120 is located on the side where the first side portion 124 is located.
- valve core component 11 extends into the first hole 1211, and at least part of the connecting member 13 extends into the first hole 1211.
- the valve core component 11 has a valve seat portion 111, at least part of the valve seat portion 111 is located in the first port 1211, the valve seat portion 111 has a peripheral opening 1113, an orifice 1114, and a bottom opening 1115.
- the peripheral opening 1113 is connected to the first port 1211.
- 1211 communicates with the inter-plate passage 1212
- the connecting member 13 has a communicating cavity 138, one end of the connecting member 13 is located in the first channel 1211, the bottom opening 1115 is connected to the communicating cavity 138, and the communicating cavity 138 is not directly connected to the first channel 1211 .
- the valve core part 11 may be a valve core part of an electronic expansion valve.
- the fluid can enter the inter-plate passage 1212 from the communication cavity 138 of the connecting member 13 through the bottom opening 1115, the throttle hole 1114, the peripheral opening 1113, and the first channel 1211, so that the fluid can enter the inter-plate passage 1212 within the plate portion 121.
- the fluid between the sheets exchanges heat.
- the peripheral opening 1113 may directly communicate with the first channel 1211, or may directly communicate with the inter-plate channel 1212.
- the fact that the communication cavity 138 does not directly communicate with the first channel 1211 does not exclude the communication between the two through the flow channel provided by other components.
- the connecting member 13 has a ring wall portion 131, and the valve seat portion 111 and the ring wall portion 131 are arranged in a sealed manner.
- the sealing form may be, for example, a radial seal or an axial seal.
- the valve seat 111 has a base section 1111 and a middle section 1112.
- the base section 1111 has a bottom opening 1115.
- the base section 1111 is located inside the connector 13 and the peripheral side of the base section 1111 is sealed with the ring wall 131 of the connector 13.
- the middle section 1112 has a peripheral opening 1113. In the stacking direction of the core member 12, the middle section 1112 is close to the first side 124 of the core member 12 relative to the base section 1111, the middle section 1112 is located at the plate section 121, and the peripheral opening 1113 Connect with the first channel.
- the depth at which the valve core component 11 is assembled to the core component 12 is deeper, which helps reduce the height of the valve core component 11 protruding from the core component 12, and contributes to a smaller and more compact overall structure.
- the connecting member 13 has a valve seat fitting portion 132 and a drainage tube 133, and the valve seat fitting portion 132 and the drainage tube 133 are fixedly arranged, for example, it can be fixed by welding, or by other fixing methods such as pressure riveting.
- the valve seat mating portion 132 is provided with a ring wall portion 131, and the height of the ring wall portion 131 is greater than the height of the base section 1111 in the plate stacking direction of the core member 12.
- the base section 1111 is provided with a first groove 1116
- the heat exchange device 1 has a first sealing member 14, the first sealing member 14 is located in the first groove 1116, the first sealing member 14 and the ring wall portion 131 are in a tight fit to achieve both In this way, the leakage between the base section 1111 and the ring wall 131 is effectively prevented.
- the valve seat mating portion 132 has a side hole 1321, and in the plate stacking direction of the core member 12, the side hole 1321 is closer to the first side portion 124 of the core member 12 relative to the ring wall portion 131.
- the side hole 1321 corresponds to the peripheral opening 1113 of the valve core member 11. In this way, the fluid enters from the bottom opening 1115 of the valve core member 11 through the drainage tube 133, enters the first port 1211 through the orifice 1114, the peripheral opening 1113, and the side port 1321, and then enters the inter-plate communicating with the first port 1211
- the channel 1212 exchanges heat with the fluid in the second flow channel.
- the throttling and pressure reduction of the refrigerant is completed inside the core part 12, which is smoothly connected with the subsequent heat exchange links, which reduces the gas-liquid stratification of the refrigerant after throttling and pressure reduction due to the pipeline setting.
- Factors such as influence the heat exchange efficiency of subsequent heat exchange.
- the connecting member 13 is welded and fixed to the core member 12.
- the core member 12 has a welding fitting portion 125 which is welded and fixed to the outer wall of the connecting member 13.
- the thickness of the welding fitting portion 125 It is greater than the thickness of at least two plates superimposed; in this way, during the welding shrinkage process of the core member 12, since the welding mating portion 125 has a thickness greater than the superimposed thickness of the two plates, the connecting piece 13 can be combined with the welding mating portion during the welding process.
- 125 is well welded, which is conducive to the stability of sealing.
- the valve seat mating portion 132 has a flange portion 1322, and the flange portion 1322 is fixed to the core member 12 by welding.
- the plates of the core member 12 include a first plate 1214a and a second plate 1215a.
- the first plate 1214a is welded to the second plate 1215a, and the top or bottom of the flange 1322 is welded to the first plate 1214a. Or the top or bottom of the flange portion 1322 and the second plate 1215a are welded and fixed.
- the core member 12 has a pressing block 122, the flange portion 1322 and the pressing block 122 are welded and fixed, and the valve seat portion 111 of the valve core member 11 extends from the third hole 1221 of the pressing block 122.
- the flange portion 1322 can limit and fix the valve seat mating portion 132 and the plate portion 121.
- the flange portion 1322 is welded and fixed to the pressing block 122 of the core member 12 to ensure The certainty of the position of the valve seat matching portion 132 in the core member 12 reduces the influence of the position of the valve seat matching portion 132 after the plate shrinks, and reduces the risk of fluid leakage between the valve seat matching portion 132 and the valve seat.
- the core member 12 has a bottom pressure block 123, a part of the connecting piece 13 extends into the bottom pressure block 123, the bottom pressure block 123 has a welding fitting portion 125, the welding fitting portion 125 includes a welding section 1352, and the welding section 1352 is welded to the bottom pressure block 123
- the connecting member 13 has a first end 134, and the first end 134 is welded and fixed to the core member 12. In this way, the connecting piece 13 can be welded and fixed together with the core part during the welding process of the core part, and the welding can be completed at one time, and the processing is convenient.
- the valve seat fitting portion 132 has a bottom end 1328, the drainage tube 133 and the bottom end 1328 are welded and fixed, a part of the drainage tube 133 extends into the valve seat fitting portion 132; the drainage tube 133 has a first part 1331 and a second part 1332, the first part At least part of 1331 extends into the valve seat matching part 132, and at least part of the first part 1331 and the valve seat matching part 132 are welded and fixed.
- the second end of the connecting member 13 is disposed on the second part 1332 of the drainage tube 133, and the second part 1332 of the drainage tube 133 is located at the welding fitting part 125 and is welded and fixed to the welding fitting part 125.
- the bottom pressure block 123 has a protrusion 1232, which extends into the first channel 1211, the protrusion 1232 has a communication hole 1231 communicating with the communication cavity 138, a welding fitting 125 is provided on the inner wall of the protrusion 1232, and the second part 1332 It extends into the communicating hole 1231 of the protrusion 1232, and the outer wall of the protrusion 1232 is welded and fixed to the plate portion 121.
- the drainage tube 133 has an outer expansion portion 1333.
- the outer expansion portion 1333 does not extend into the valve seat fitting portion 132.
- the valve seat fitting portion 132 is closer to the base section 1111 than the outer expansion portion 1333.
- the bottom end portion 1328 of the valve seat fitting portion 132 is matched and restricted. In this way, when the core member 12 is welded, due to the shrinkage of the plate portion 121, through the arrangement of the outer expansion portion 1333, if the drainage tube 133 moves up the valve seat fitting portion 132, it will be affected by the outer expansion portion 1333 and the valve seat fitting portion 132.
- the bottom is blocked, so that the position where the drainage tube 133 extends into the valve seat fitting portion 132 is determined, and the drainage tube 133 extends into the valve seat fitting portion 132 too deeply, causing the sealing fit between the base section 1111 and the connector 13 It also reduces the impact on the flow path between the base section 1111 and the drainage tube 133.
- the flange portion 1322 has a limiting groove 1323
- the first plate 1214a has a limiting protrusion (not shown)
- the limiting groove 1323 cooperates with the limiting protrusion to prevent the connecting member 13 from moving in the circumferential direction. Contribute to the stability of the structure and the stability of the seal.
- FIG. 5 shows a schematic diagram of a structure of the heat exchange device 2.
- FIG. 4 some reference signs in FIG. 4 are not pointed out below, in order to facilitate understanding and avoid repetition and cumbersomeness, the reference signs of the same parts in the above embodiments will also be marked in FIG. 4. Similar processing is done in subsequent implementations. The same parts as the embodiments shown in Figs. 1 to 3 will not be described repeatedly, and the differences will be described below.
- At least part of the valve core component 11 extends into the first hole 1211, and at least part of the connecting member 13 extends into the first hole 1211.
- the core member 12 has a third plate 1214b and a fourth plate 1215b, the third plate 1214b and the fourth plate 1215b are welded and fixed, the third plate 1214b has a first ring convex portion 1219a, and the fourth plate 1215b has The second annular convex portion 1219b, the first annular convex portion 1219a are provided with a first hole, the second annular convex portion 1219b is provided with a first hole, and the first hole 1211 penetrates the first annular convex portion 1219a and the second annular convex portion 1219b.
- the annular convex portion 1219a extends into the first hole of the plate adjacent to the third plate 1214b
- the second annular convex portion 1219b extends into the first hole of the plate adjacent to the fourth plate 1215b
- the first There is a gap between the annular convex portion 1219a and the wall of the plate adjacent to the third plate 1214b where the first hole is provided
- the second annular convex portion 1219b and the plate adjacent to the fourth plate 1215b are provided with a first A gap is left between the walls of the hole, so that the fluid can flow through the outer periphery of the first ring convex portion 1219a and enter the inter-plate channel 1212 for heat exchange.
- At least part of the valve seat portion 111 extends into the first ring convex portion 1219a, the base section 1111 and the first ring convex portion 1219a are sealedly arranged; the base section 1111 is provided with a first groove 1116, and the heat exchange device has a first sealing member 14.
- the first sealing member 14 is located in the first groove 1116.
- the first sealing member 14 and the first ring convex portion 1219a are tightly fitted to realize the sealing between the two. In this way, the leakage between the base section 1111 and the first ring convex portion 1219a is effectively prevented .
- the side of the core member 12 on which the valve core member 11 is located is the upper side, and the middle section 1112 is located above the connecting member 13.
- the fluid in the core member 12 passes through the throttling and depressurization of the expansion valve and leaves from the peripheral opening 1113, and enters the inter-plate passage 1212 to exchange heat with the fluid in the second flow passage.
- the throttling and pressure reduction of the refrigerant is completed inside the core part 12, which is smoothly connected with the subsequent heat exchange links, which reduces the gas-liquid stratification of the refrigerant after throttling and pressure reduction due to the pipeline setting. Factors such as influence the heat exchange efficiency of subsequent heat exchange.
- the connecting member 13 has a first end 134 and a second end 135, and at least a part of the first end 134 is welded and fixed to the second ring protrusion 1219b. Specifically, at least part of the first end 134 extends into the second annular protrusion 1219b, and at least part of the outer wall of the first end 134 is welded and fixed to the inner wall of the second annular protrusion 1219b.
- a welding ring can be provided.
- At least part of the second end 135 is welded and fixed to the bottom pressure block 123, and at least part of the second end 135 extends into the position where the bottom pressure block 123 is provided with the first hole.
- the first end 134 has a first section 1341 and a second section 1342.
- the first section 1341 extends into the second annular protrusion 1219b, and the second section 1342 does not extend into the second annular protrusion 1219b.
- the outer diameter of the second section 1342 Larger than the first section 1341, the outer diameter of the second section 1342 is larger than the inner diameter of the second annular protrusion 1219b. For example, the outer diameter of the second section 1342 can be reduced toward the first section 1341. In this way, when the stacked plates are put into the furnace for welding, the plates will shrink, resulting in a decrease in the height of the stacked core part 12. At this time, the second section 1342 is set to cause the plate to shrink during the process of connecting parts.
- the first end 134 of 13 is difficult to extend into the bottom opening 1115 of the base section 1111, which reduces the impact on the base section 1111 caused by the height change of the connector 13 due to the shrinkage of the core part 12 during the welding process.
- the fit between the poppet valve core component 11 and the core component 12 is more stable, which also helps to improve the sealing performance between the valve core component 11 and the core component 12.
- the second end 135 of the connector 13 has a welding section 1352 and an adjacent section 1351.
- the welding section 1352 is welded to the welding mating portion 125.
- the adjacent section 1351 is adjacent to the welding section 1352, and the adjacent section 1351 is close to the welding section 1352.
- the first end 134, the outer diameter of the welding section 1352 is less than or equal to the inner diameter of the welding mating part 125, and the outer diameter of the adjacent section 1351 is less than or equal to the inner diameter of the welding mating part 125; when the core part is in the welding process and shrinks Since the connecting piece has a welding section and an adjacent section, the distance between the end of the welding fitting 125 away from the valve core member 11 and the end of the welding section 1352 away from the valve core member 11 is greater than or equal to zero; making the core member 12 shrink during welding Among them, the welding mating portion 125 is relatively movable relative to the connecting piece 13, and the welding sealing performance between the connecting piece 13 and the core member 12 is better.
- the outer diameter of the adjacent section 1351 can also be greater than or equal to the outer diameter of the welding section 1352, and the welding section 1352 can be reduced in diameter relative to the adjacent section 1351, which is more conducive to the plate part relative to the connecting member 13 during the welding process. Relative movement.
- the welding section 1352 may also have a first section and a second section.
- the first section is welded to the welding mating part 125, the second section is adjacent to the first section, and the second section is far away from the first section.
- the outer diameter of the second section is less than or equal to the inner diameter of the first section; the first section may not be provided corresponding to the welding mating portion 125 when the connecting piece 13 is assembled into the core part 12, and the core part When shrinking, the first section moves to the welding mating part 125 and is welded and fixed with the welding mating part 125.
- Figures 6 and 7 illustrate another structural schematic diagram of the heat exchange device.
- the same parts as the embodiments shown in Figs. 1 to 3 will not be described repeatedly, and the differences will be described below.
- the middle section 1112 is located above the connecting piece 13;
- the connecting member 13 has a first end 134 and a second end 135.
- the first end 134 is arranged in cooperation with the base section 1111.
- the first end of the connecting member is located in the first channel.
- the base section 1111 has a first groove 1116.
- the heat exchange device has a first sealing member 14, which is located between the first end of the connecting member and the valve core member, the first sealing member 14 is located in the first groove 1116, the first sealing member 14 and the connecting member 13
- the ring wall portion 131 of the ring wall 131 is tightly fitted to realize the sealing between the two, so that the leakage between the base section 1111 and the connecting member 13 is effectively prevented.
- the base section 1111 has a second groove 1117, and the second groove 1117 is closer to the peripheral opening 1113 than the first groove 1116.
- the first end 134 is arranged in cooperation with the base section 1111, the first end 134 has a limiting groove 136, and the limiting groove 136 is positioned opposite to the second groove 1117.
- the heat exchange device has a limiting member 16, such as a retaining ring, a part of the retaining ring is located in the second groove 1117, a part of the retaining ring is located in the limiting groove 136, and the valve core component 11 and the connecting member 13 are limited by the retaining ring. Bit fixed.
- the second end 135 is fixedly arranged with the bottom pressure block 123.
- the second end 135 has a groove portion 1353.
- the heat exchange device includes a second sealing element 15.
- the groove portion 1353 is used to place the second sealing element 15.
- the part 135 and the bottom pressure block 123 are sealed and arranged.
- An embodiment of the present application also provides a method for manufacturing the heat exchange device shown in FIG. 6 and FIG. 7, and the method for manufacturing the heat exchange device includes:
- the welded plate portion 121 has a first hole 1211, a second hole 1213, and an inter-plate channel 1212;
- the valve core component 11 and the connecting piece 13 are provided, and the valve seat portion 111 of the valve core component 11 is extended into the first hole 1211 of the welded plate portion 121.
- the valve seat portion 111 has a base section 1111 and a middle section 1112.
- the section 1112 is provided with a peripheral opening 1113, a part of the base section 1111 is extended into the connecting member 13, and the base section 1111 and the connecting member 13 are sealed by setting a first sealing member 14;
- valve core part 11 and the core body part 12 are assembled and fixed.
- a bottom pressing block 123 is provided, and the stacked plate portion 121 and the bottom pressing block 123 are welded into the furnace; so that the communicating hole 1231 of the bottom pressing block 123 corresponds to the first channel 1211;
- the assembly and fixing of the valve seat portion 111 and the connecting piece 13 may specifically be as follows: sleeve the first sealing member 14 into the first groove 1116 of the base section 1111, which will have a first groove 1116.
- the valve core component 11 of the sealing member 14 is inserted into the connecting member 13, and the second groove 1117 of the base section 1111 corresponds to the limiting groove 136 of the connecting member 13, and the limiting member 16, such as a retaining ring, is placed in the The second groove 1117 and the limiting groove 136 are used for limiting and fixing the valve seat portion 111 and the connecting member 13;
- the connecting piece 13 and the core part 12 can be fixed by assembly, the assembly process of the connecting piece 13 and the valve core part 11 is arranged after the welding of the core part 12, and the core part 12 is lowered.
- the influence of various uncertain factors in the welding process on the sealing performance of the connecting piece 13 and the core part 12 is simple in the process flow and simple in the manufacturing method.
- FIG. 8 illustrates the way of fitting the valve core component 11, the connecting piece 13 and the bottom pressure block 123, in which the plate structure of the core component 12 is omitted.
- FIG. 8 illustrates the way of fitting the valve core component 11, the connecting piece 13 and the bottom pressure block 123, in which the plate structure of the core component 12 is omitted.
- some reference signs of the following structure may not be shown in FIG. 8, but FIG. 2 can be referred to.
- the middle section 1112 is located in the first hole 1211.
- the depth of the assembly of the valve core component 11 to the core component 12 is relatively deep, which helps to reduce the height of the valve core component 11 protruding from the core component 12. Helps the overall structure to be more compact and compact.
- the connecting piece 13 has a first end 134 and a second end 135. At least part of the base section 1111 extends into the first end 134.
- the base section 1111 has an external threaded portion 1119.
- the connecting piece 13 has an internal threaded portion 1326.
- the base section 1111 is threadedly connected with the connecting member 13; the base section 1111 has a convex portion 1118, and in the radial direction of the valve core component 11, the convex portion 1118 protrudes relative to the internal threaded portion 1326.
- the heat exchange device has a first sealing member 14, and the first sealing member 14 is located between the convex portion 1118 and the first end portion 134.
- the portion of the first end portion 134 into which the base section 1111 extends is equivalent to the ring wall portion, and the base section 1111 achieves axial sealing through the convex portion 1118 and the ring wall portion.
- the connecting member 13 has a valve seat fitting portion 132 and a drainage tube 133.
- the valve seat fitting portion 132 has a first section 1324 and a second section 1325.
- the first section 1324 is arranged in cooperation with the valve core component 11, and the valve seat fitting section 132
- the first section 1324 has an internal threaded portion 1326
- the base section 1111 has an external threaded portion 1119
- the valve core component 11 is threadedly connected with the valve seat mating portion 132.
- the base section 1111 has a convex portion 1118, and in the radial direction of the valve core component 11, the convex portion 1118 protrudes relative to the internal threaded portion 1326.
- the first sealing member 14 is located between the convex portion 1118 and the valve seat matching portion 132.
- the second section 1325 of the valve seat matching portion 132 is arranged in cooperation with the drainage tube 133.
- the drainage tube 133 extends into the second section 1325.
- the outer wall of the drainage tube 133 and the inner wall of the second section 1325 of the valve seat matching portion 132 are welded and fixed.
- the valve seat matching portion 132 has a limiting protrusion 1327, and the end of the drainage tube 133 is disposed opposite to the limiting protrusion 1327.
- the limiting protrusion 1327 can be used to limit the depth of the drainage tube 133 extending into the valve seat matching portion 132. When the core member 12 shrinks during the welding process, it is ensured that the drainage tube 133 enters the depth not exceeding the limiting protrusion 1327, which is beneficial to the base section. 1111 and the valve seat matching portion 132 are in a sealing fit and flow passage connection.
- the drainage tube 133 and the second section 1325 of the valve seat matching portion 132 can also be screwed to keep the two positions fixed.
- An embodiment of the present application also provides a method for manufacturing the heat exchange device shown in FIG. 8.
- the method for manufacturing the heat exchange device includes:
- the welded plate portion 121 has a first hole 1211, a second hole 1213, and an inter-plate channel 1212;
- the valve core component 11 and the connecting piece 13 are provided, and the valve seat portion 111 of the valve core component 11 is extended into the first hole 1211 of the welded plate portion 121.
- the valve seat portion 111 has a base section 1111 and a middle section 1112.
- the section 1112 is provided with a peripheral opening 1113, a part of the base section 1111 is extended into the connecting member 13, and the base section 1111 and the connecting member 13 are sealed by setting a first sealing member 14;
- valve core part 11 and the core body part 12 are assembled and fixed.
- a bottom pressure block 123 is provided, and the stacked plate portion 121 and the bottom pressure block 123 are welded into the furnace; so that the communication hole 1231 of the bottom pressure block 123 corresponds to the first channel 1211;
- the assembly and fixing of the valve seat portion 111 and the connecting member 13 may specifically be: placing the first sealing member 14 between the valve seat portion 111 and the connecting member 13, and the base section 1111
- the base section 1111 is provided with an external threaded portion 1119, and the inner wall of the connector 13 is provided with an internal threaded portion 1326.
- the base section 1111 and the connector 13 are connected by threads, and the end of the connector 13
- the first sealing member 14 realizes the sealing between the two;
- the connecting piece 13 and the core part 12 can be fixed by assembly, the assembly process of the connecting piece 13 and the valve core part 11 is arranged after the welding of the core part 12, and the core part 12 is lowered.
- the influence of various uncertain factors in the welding process on the sealing performance of the connecting piece 13 and the core part 12 is simple in the process flow and simple in the manufacturing method.
- FIG. 9 illustrates the way of fitting the valve core component 11, the connecting piece 13 and the bottom pressure block 123, in which the plate structure of the core component 12 is omitted.
- FIG. 9 illustrates the way of fitting the valve core component 11, the connecting piece 13 and the bottom pressure block 123, in which the plate structure of the core component 12 is omitted.
- some reference signs of the following structure may not be shown in FIG. 9, but FIG. 2 can be referred to.
- the connecting member 13 has a ring wall portion 131, the base section 1111 extends into the connecting member 13, and the base section 1111 and the ring wall portion 131 are arranged in a sealed manner.
- the heat exchange device has a bottom pressure block 123, which is welded and fixed to the plate portion 121, the bottom pressure block 123 has a communication hole 1231, the bottom pressure block 123 has a protrusion 1232, and at least part of the protrusion 1232 extends into the first channel 1211, the second end 135 of the connecting member 13 is located in the communicating hole 1231 of the bottom pressure block 123, and at least part of the second end 135 is welded and fixed to the bottom pressure block 123.
- the second end 135 has a flared portion 1354, and the flared portion 1354 and the bottom pressure block 123 are constrainedly arranged, for example, by a riveting method.
- FIG. 10 illustrates a schematic cross-sectional view of a structure of the heat exchange device.
- FIG. 10 illustrates a schematic cross-sectional view of a structure of the heat exchange device.
- some reference signs of the following structure may not be shown in FIG. 10, but FIG. 2 and FIG. 3 can be referred to.
- the connecting member 13 has a ring wall portion 131, and the valve seat portion 111 and the ring wall portion 131 are sealed. In the plate stacking direction of the core member 12, the height of the ring wall portion 131 is greater than the height of the base section 1111.
- the base section 1111 is provided with a first groove 1116
- the heat exchange device has a first sealing member 14, the first sealing member 14 is located in the first groove 1116, the first sealing member 14 and the ring wall portion 131 are closely matched to realize the sealing between the two In this way, the leakage between the base section 1111 and the ring wall portion 131 is effectively prevented.
- the connecting member 13 has a side hole 1321, and in the plate stacking direction of the core member 12, the side hole 1321 is closer to the first side portion 124 of the core member 12 than the ring wall portion 131.
- the side hole 1321 corresponds to the peripheral opening 1113 of the valve core member 11. In this way, the fluid enters from the bottom opening 1115 of the valve core member 11 through the drainage tube 133, enters the first port 1211 through the orifice 1114, the peripheral opening 1113, and the side port 1321, and enters the inter-plate communicating with the first port 1211
- the channel 1212 exchanges heat with the fluid in the second flow channel.
- the connecting piece 13 has a flange portion 1322, and the flange portion 1322 is fixed to the core member 12 by welding.
- the plates of the core member 12 include a first plate 1214a and a second plate 1215a.
- the first plate 1214a is welded to the second plate 1215a, and the top or bottom of the flange 1322 is welded to the first plate 1214a. Or the top or bottom of the flange portion 1322 and the second plate 1215a are welded and fixed.
- the core member 12 has a pressing block 122.
- the flange portion 1322 and the pressing block 122 are welded and fixed.
- the flange portion 1322 can limit and fix the connecting piece 13 and the plate portion 121.
- the plate portion 121 is contracted during the welding process, Since the flange portion 1322 is welded and fixed to the pressing block 122 of the core member 12, the position of the connector 13 in the core member 12 can be ensured, and the position of the connector 13 after the shrinkage of the plate is reduced, and the connector is lowered. There is a risk of fluid leakage between 13 and the valve seat 111.
- the core member 12 has a bottom pressure block 123, a part of the connecting piece 13 extends into the bottom pressure block 123, the bottom pressure block 123 has a welding fitting portion 125, a second end 135 extends into the welding fitting portion 125, and the second end 135 is connected to the The bottom pressing block 123 is welded and fixed.
- the bottom pressure block 123 has a communicating hole 1231 communicating with the first channel 1211, a welding fitting 125 is provided on the inner wall of the bottom pressure block 123 where the communicating hole 1231 is provided, and the second end 135 extends into the communicating hole 1231, and the bottom pressure block 123
- the thickness is greater than the thickness of 5 plates. In this way, during the welding process of the core member 12, the bottom pressure block 123 can be matched and welded with the outer wall of the connecting member 13 to ensure the tightness.
- the second end 135 of the connecting piece 13 has a welding section 1352 and an adjacent section 1351.
- the welding section 1352 of the connecting piece 13 is welded to the welding mating portion 125.
- the adjacent section 1351 is adjacent to the welding section 1352, and the adjacent section 1351 is opposite to each other.
- the welding section 1352 is close to the first end 134, the outer diameter of the welding section 1352 is less than or equal to the inner diameter of the welding mating part 125, and the outer diameter of the adjacent section 1351 is less than or equal to the inner diameter of the welding mating part 125; the core part is in the welding process
- shrinkage occurs, since the connecting piece has a welded section and an adjacent section, the distance between the end of the welded mating part away from the valve core member and the end of the welded section away from the valve core member is greater than or equal to zero; making the core member in the process of welding shrinkage ,
- the welding mating part can move relative to the connecting piece, and the welding sealing performance of the connecting piece and the core part is better.
- the outer diameter of the adjacent section 1351 can also be greater than or equal to the outer diameter of the welding section 1352, and the welding section 1352 can be reduced in diameter relative to the adjacent section 1351, which is more conducive to the relative connection of the plate portion to the connecting piece during the welding process. sports.
- FIG. 11 illustrates a schematic cross-sectional view of another embodiment of the heat exchange device.
- the general structure of the heat exchange device refers to the heat exchange device shown in FIG. 10,
- the heat exchange device includes a first blocking portion 1217, the first blocking portion 1217 separates the first channel 1211, the first channel 1211 includes a first sub-channel 1211a located on one side of the first blocking portion 1217 and on the other side of the first blocking portion 1217 In the second sub-channel 1211b, the peripheral opening 1113 is connected with the first sub-channel 1211a, and the first sub-channel 1211a and the second sub-channel 1211b are not directly connected.
- the core member 12 has a fifth plate 1214c, and the fifth plate 1214c has a first blocking portion 1217.
- the first blocking portion 1217 is welded and fixed to the outer wall of the connecting member 13, and the core member 12 is assembled with the valve core member 11 as the upper part.
- the first blocking portion 1217 is located below the middle section 1112.
- the base section 1111 is located at the connecting piece 13.
- the base section 1111 and the connecting piece 13 are arranged in a sealed manner, along the extension direction of the first channel, with the core member provided with the valve core member as the upper side, and the first blocking portion 1217 is located at the peripheral opening Below 1113. In this way, the arrangement of the first blocking portion 1217 has less interference with the fluid coming out of the peripheral opening 1113.
- the first channel 1211 has a first sub-channel 1211a and a second sub-channel 1211b, and the first blocking portion 1217 is welded to the outer wall of the connecting member 13 to securely separate the first sub-channel 1211a and the second sub-channel 1211b.
- the core member 12 has a sixth plate 1215c, the sixth plate 1215c has a second blocking portion 1218, the second blocking portion 1218 is located at the position of the second channel 1213, the second channel 1213 includes a third sub-channel 1213a and a fourth sub-channel 1213b, the second blocking portion 1218 separates the third sub-channel 1213a and the fourth sub-channel 1213b.
- the inter-plate passage 1212 has a first route 1212a, a second route 1212b, and a third route 1212c.
- the first route 1212a and the second route 1212b flow in opposite directions, and the second route 1212b and the third route 1212c flow in opposite directions;
- a communication channel 103 enters the connecting piece 13, it enters from the bottom opening 1115, and enters the first sub-channel 1211a, the first route 1212a, the third sub-channel 1213a, the second route 1212b, and the first sub-channel 1211a through the orifice 1114 and the peripheral opening 1113.
- Two sub-channels 1211b, a third route 1212c, and a second communication channel 104 Two sub-channels 1211b, a third route 1212c, and a second communication channel 104.
- the fluid After the fluid enters the heat exchange device, it can not only achieve throttling and pressure reduction, but also the fluid entering the inter-plate passage 1212 from the peripheral opening 1113 can directly exchange heat with the fluid in the adjacent inter-plate passage 1212, and both throttling and heat exchange can be performed. Finishing inside the core part 12 is not only conducive to the stable phase state of the fluid, but also conducive to improving the heat exchange efficiency.
- the bottom pressure block 123 has a second communication channel 104, the second communication channel 104 does not directly communicate with the first communication channel 103, and the second communication channel 104 communicates with the second sub-channel 1211b.
- the inter-board passage has a first route and a second route, and the first route and the second route flow in opposite directions;
- the second route 1212b, the second sub-channel 1211b, and the second communication channel 104 are in communication.
- the bottom pressure block 123 corresponds to the position of the first hole 1211 to form the first communication passage 103 and the second communication passage 104.
- the first communication passage 103 is formed on the bottom pressure block 123 and corresponds to the first hole 1211.
- the second communication channel 104 is formed at a position corresponding to the second channel 1213.
- FIG. 16 illustrates a schematic cross-sectional view of the heat exchange device 1.
- the general structure of the heat exchange device is similar to the structure shown in FIG. 2.
- the same reference numerals below represent the same or similar structures.
- the heat exchange device includes a first blocking portion 1217, which separates the first channel 1211.
- the first blocking portion 1217 is a flanging structure provided at the end of the first end of the connecting member 13. Located below the peripheral opening 1113.
- the first channel 1211 includes a first sub-channel 1211a located on one side of the first blocking portion 1217 and a second sub-channel 1211b located on the other side of the first blocking portion 1217.
- the peripheral opening 1113 is in communication with the first sub-channel 1211a.
- the sub-channel 1211a and the second sub-channel 1211b are not directly connected.
- the core member 12 has a fifth plate 1214c, the connecting piece 13 extends with a first blocking portion 1217, the first blocking portion 1217 extends in the radial direction of the connecting piece 13, and the first blocking portion 1217 and the fifth plate 1214c are welded and fixed;
- the base section 1111 is located at the connecting piece 13.
- the base section 1111 and the connecting piece 13 are sealed and arranged along the extension direction of the first channel, with the core part 12 on the side where the valve core part 11 is located as the upper side, and the connecting piece 13 is located at the peripheral opening Below 1113. Put the connecting piece 13 into the first channel, and the connecting piece 13 is located below the peripheral opening 1113, so that the interference of the fluid coming out of the peripheral opening is small.
- the position of the bottom pressure block 123 in FIG. 16 corresponding to the first hole 1211 forms the first communication passage 103 and the second communication passage 104 at the same time.
- connecting piece shown in the figure is an integral structure
- present invention also includes a solution in which the connecting piece is a separate structure. Two parts or three parts etc. set by welding.
- first blocking portion may be integrally formed with the plate, or may be integrally formed with the connecting piece, or may be formed by welding with the plate and the connecting piece by welding.
- the second end 135 of the connecting member 13 has a welding section 1352 and an adjacent section 1351.
- a welding section 1352 and an adjacent section 1351.
- the thickness of the welding mating part is greater than the thickness of at least two plates; the thickness of the welding mating part can also be greater than the thickness of five plates.
- Figure 12 illustrates a schematic cross-sectional view of a structure of the heat exchange device.
- the connecting member 13 has a ring wall portion 131, and the valve seat portion 111 and the ring wall portion 131 are sealed. In the plate stacking direction of the core member 12, the height of the ring wall portion 131 is greater than the height of the base section 1111.
- the base section 1111 is provided with a first groove 1116
- the heat exchange device has a first sealing member 14, the first sealing member 14 is located in the first groove 1116, the first sealing member 14 and the ring wall portion 131 are closely matched to realize the sealing between the two In this way, the leakage between the base section 1111 and the ring wall portion 131 is effectively prevented.
- the connecting member 13 has a flange portion 137, and the flange portion 137 is sealed and fixed to the core member 12;
- the rising portion 1220 is disposed opposite to the bottom pressing block 123.
- the flange portion 137 is located between the plate portion 121 and the bottom pressure block 123.
- the position of the flange portion 137 between the plate portion 121 and the bottom pressure block 123 is not limited to that the flange portion 137 must be in line with the plate portion. 121 and the bottom pressure block 123 are in contact with each other.
- it only means that the flange portion 137 will be between a part of the structure of the plate portion 121 and a part of the structure of the bottom pressure block 123.
- the protrusion 1220 can position the low-pressure block, facilitating assembly.
- the flange portion 137 is limited between the plate portion 121 and the bottom pressing block 123, and can be used to determine the position of the connector 13 in the core member 12, and can also be used to stabilize the sealing fit between the connector 13 and the base section 1111, and It is convenient to assemble the connecting piece 13 and the valve core component 11.
- the heat exchange device has a second sealing member 15, for example in the form of a gasket.
- the second sealing member 15 is located between the flange portion 137 and the plate portion 121 for sealing the first channel 1211.
- the bottom pressure block 123 has a threaded hole 1233, and the bottom pressure block 123 and the plate portion 121 can be fixed by screws inserted into the threaded holes, and the seal between the flange portion 137 and the plate portion 121 is fixed and compressed by the screws.
- the heat exchange device can also be provided with a third sealing element between the flange portion 137 and the bottom pressure block 123. In this way, the sealing of the connecting piece 13 and the core member 12 is achieved through axial sealing, which is beneficial to stabilize the heat exchange device. The airtightness, while the processing is simple.
- the sealing between the connecting piece 13 and the valve seat 111 is achieved by placing the sealing piece in the groove of the base section 1111, so that the base section 1111 and the connecting piece 13 The inner walls are sealed in a radial direction. At this time, there will be a certain roughness requirement on the inner wall of the connecting member 13, and additional processing is required on the inner wall of the connecting member 13 to ensure the compatibility required for sealing.
- the flange portion 137 is pressed by the bottom pressing block 123, so that the flange portion 137 and the plate portion 121 are axially sealed, because the flange portion 137 and the plate portion There is a seal between 121 and the two are sealed by axial sealing.
- the roughness of the part where the flange part 137 and the plate part 121 are matched is lower than the roughness required for radial sealing. Require. Therefore, for the processing of the connecting piece 13, the focus is mainly on the fit between the inner wall of the connecting piece 13 and the base section 1111, there are fewer processing considerations, and the processing is simple and easy to implement.
- FIG. 13 simply illustrates the mating relationship between the connector 13 and the core member 12.
- FIG. 12 can be referred to.
- the matching manner of the connecting member 13 and the base section 1111 can be referred to as shown in FIG. 12.
- the connector 13 has a flange portion 137, which is welded and fixed to the core member 12, and the flange portion 137 has an upper portion 137a and a lower portion 137b.
- the other side direction of the component 12 is downward.
- the upper portion 137a of the flange portion 1322 is fixed to one of the plates of the plate portion 121 by welding, and the lower portion 137b of the flange portion 1322 is fixed to one of the plates of the plate portion 121 by welding.
- the core member 12 has a bottom pressure block 123, and the lower portion 137b of the flange portion 137 can also be welded and fixed to the bottom pressure block 123, as shown in FIGS. 12 and 13.
- the fluid enters from the communication channel 103, it enters the first channel 1211 and the inter-plate channel 1212 through the communication cavity 138, the bottom opening 1115, the throttle hole 1114, and the peripheral opening 1113 of the connecting member 13.
- the fluid exchanges heat with the fluid in the channel 1212 between adjacent plates.
- An embodiment of the present application also provides a manufacturing method of the heat exchange device shown in FIG. 12, and the manufacturing method of the heat exchange device includes:
- the welded plate portion 121 has a first hole 1211, a second hole 1213, and an inter-plate channel 1212;
- the valve core component 11 and the connecting piece 13 are provided, and the valve seat portion 111 of the valve core component 11 is extended into the first hole 1211 of the welded plate portion 121.
- the valve seat portion 111 has a base section 1111 and a middle section 1112.
- the section 1112 is provided with a peripheral opening 1113, a part of the base section 1111 is extended into the connecting member 13, and the base section 1111 and the connecting member 13 are sealed by setting a first sealing member 14;
- valve core part 11 and the core body part 12 are assembled and fixed.
- a bottom pressure block 123 is provided, a part of the connecting piece 13 is extended into the first channel 1211, and the flange portion 137 of the connecting piece 13 is placed between the bottom pressure block 123 and the plate portion 121, and the connecting piece 13 It is sealed with the plate portion 121 by setting a sealing element;
- the valve seat portion 111 of the valve core component 11 extends from the opposite side of the assembly and fixing connecting member 13 into the first hole 1211 of the welded plate portion 121.
- the valve seat portion 111 has a base section 1111 and a middle section 1112.
- the middle section 1112 is provided with a peripheral opening 1113 to extend the base section 1111 into the connecting member 13, and the base section 1111 and the connecting member 13 are sealed by the first sealing member 14.
- the assembly method of the connecting piece 13 and the valve core part 11 is arranged after the welding of the core part 12, which reduces the core part 12 in
- the influence of various uncertain factors in the welding process on the sealing performance of the connecting piece 13 and the core part 12 is simple in the process flow and the manufacturing method.
- FIG. 14 is a schematic partial cross-sectional view of another heat exchange device.
- FIG. 14 In order to show the structure more clearly, some reference signs of the following structures may not be shown in FIG. 14, but FIG. 12 can be referred to. Wherein, the matching manner of the connecting member 13 and the base section 1111 can be referred to as shown in FIG. 12.
- the core member 12 has a bottom pressing block 123, and the bottom pressing block 123 is fixed to the plate portion 121 by welding.
- the connecting piece 13 has a first end 134 and a second end 135.
- the first end 134 of the connecting piece 13 is sealed with the base section 1111 (refer to FIG. 12), and the second end 135 of the connecting piece 13 extends into the bottom pressure.
- Block 123, the second end 135 of the connecting member 13 has a second groove 1117, the heat exchange device has a second sealing member 15, and the second sealing member 15 is disposed in the second groove 1117 to seal the outer wall of the connecting member 13 With the inner wall of the bottom pressure block 123.
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
一种热交换装置及其制造方法,包括阀芯部件、芯体部件,阀芯部件具有阀座部,阀座部的至少部分位于第一孔道,阀座部具有底座段和中部段,底座段具有底部开口,中部段具有周部开口,阀座部具有节流孔,节流孔能连通周部开口和底部开口,中部段位于板片部,且周部开口与板间通道连通;热交换装置包括连接件,连接件的至少部分伸入第一孔道,底部开口与连通腔连通;热交换装置包括连通通道,连通通道与连通腔连通。该热交换装置结构小巧。
Description
本申请要求下述三件中国专利申请的优先权,其全部内容通过引用结合在本申请中,三件中国专利申请分别为:
1、2020年04月30日提交中国专利局、申请号为202010362743.9、发明名称为“热交换装置”;
2、2020年04月30日提交中国专利局、申请号为202010362753.2、发明名称为“热交换装置及热交换装置的制造方法”;
3、2020年04月30日提交中国专利局、申请号为202010363934.7、发明名称为“热交换装置”。
本发明涉及热管理领域,尤其涉及一种热交换装置。
在热管理系统中会包括换热器和膨胀阀这两个部件,这两个部件在热管理系统中一般是以管路连接的方式连接。
也有将换热器与膨胀阀集成,将膨胀阀的阀体与换热器相固定,使得整体结构结构紧凑。但一部分接管仍然与膨胀阀的阀体连接。
发明内容
本申请的目的在于提供一种结构小巧的热交换装置及其制造方法。
本申请的一个实施方式提供一种热交换装置,包括阀芯部件、芯体部件,所述阀芯部件与所述芯体部件固定设置;
所述芯体部件具有板片部,所述板片部至少具有第一孔道、第二孔道、板间通道,所述第一孔道、板间通道、所述第二孔道连通;
所述阀芯部件具有阀座部,所述阀座部具有底座段和中部段,所述底座段具有底部开口,所述中部段具有周部开口,所述阀座部具有节流孔,所述节流孔能够连通所述周部开口和所述底部开口,所述中部段和所述底 座段位于所述第一孔道,且所述周部开口与所述第一孔道连通;
所述热交换装置包括连接件,所述连接件具有连通腔,所述连接件具有第一端部,所述连接件的第一端部位于所述第一孔道,所述底座段的底部开口与所述连通腔连通;
所述芯体部件具有第一侧部和第二侧部,所述阀芯部件的至少部分位于所述第一侧部所在侧,所述热交换装置具有连通通道,所述连通通道位于所述第二侧部所在侧,所述连通通道与所述连通腔连通。
本申请的一个实施方式还提供一种热交换装置的制造方法,包括:
提供板片部,将叠装好的板片部进炉焊接,焊接后的板片部具有第一孔道、第二孔道和板间通道;
提供阀芯部件和连接件,将阀芯部件的阀座部的部分伸入到焊接后的板片部的第一孔道,阀座部具有底座段和中部段,中部段具有周部开口,将底座段的部分伸入到连接件,并将底座段与连接件之间通过设置第一密封件进行密封设置,组装固定阀芯部件与连接件;
组装固定阀芯部件与芯体部件。
本申请的上述实施方式提供的热交换装置及其制造方法,热交换装置的底座段和中部段位于第一孔道,阀座部的底座段具有底部开口,中部段具有周部开口,周部开口与第一孔道连通,底部开口与连通腔连通,热交换装置的连通通道与连通腔连通,如此热交换装置结构小巧,而且如果需要连接外接管时,外接管的安装也较为简单。
图1为热交换装置的第一种实施方式的结构示意图;
图2为图1的剖面示意图;
图3为图1的立体分解示意图;
图4为热交换装置的第二种实施方式的剖面示意图;
图5为图4所示意的热交换装置的立体分解示意图;
图6为热交换装置的第三种实施方式的剖面示意图;
图7为图6所示意的热交换装置的立体分解示意图;
图8为热交换装置的第四种实施方式的局部剖面示意图,其中省略板片部结构;
图9为热交换装置的第五种实施方式的局部剖面示意图,其中省略板片部结构;
图10为热交换装置的第六种实施方式的剖面示意图;
图11为热交换装置的第七种实施方式的剖面示意图;
图12为热交换装置的第八种实施方式的剖面示意图;
图13为热交换装置的第九种实施方式的局部剖面示意图,其中示意出连接件与板片部的配合方式;
图14为热交换装置的第十种实施方式的局部剖面示意图,其中示意出连接件与底压块的配合方式。
图15为热交换装置的第十一种实施方式的剖面示意图;
图16为热交换装置的第十二种实施方式的剖面示意图。
参照图1-图3,图1示意出本发明第一种热交换装置1的立体结构示意图。
热交换装置1至少包括第一流道101和第二流道,第一流道101内流体可以与第二流道内流体进行热交换;第一流道101内流体可以为制冷剂,第二流道内流体可以为冷却液。热交换装置1还可以具有第三流道、第四流道等。
热交换装置1包括阀芯部件11、芯体部件12、连接件13,阀芯部件11和芯体部件12组装固定,连接件13与芯体部件12固定设置,例如焊接设置。阀芯部件11例如可以是膨胀阀的阀芯结构。
芯体部件12具有顶压块122、板片部121、底压块123,顶压块122、板片部121、底压块123焊接固定。板片部121至少具有第一孔道1211、第二孔道1213、板间通道1212,第一孔道1211、板间通道1212、第二孔道1213连通,第一流道101包括部分第一孔道1211、第二孔道1213、板间通道1212。
在本文中,第一孔道1211、第二孔道1213是芯体部件12未装配有阀芯部件11时的孔道。在第一孔道1211、第二孔道1213装配有阀芯部件或连接件后,即使存在部件或零件位于其他部件内,只要该部件所在的位置是芯体部件的第一孔道、第二孔道,本文仍做该部件或零件位于第一孔道或第二孔道之意。
板片部121具有多个堆叠设置的板片,相邻各板片焊接固定,各板片至少具有第一孔和第二孔,沿着板片的堆叠方向,各板片的第一孔对齐设置,各板片的第二孔对齐设置。第一孔、第二孔位于板片的邻近边缘位置,如此流经板片的流体可以具有较长的流动路线,有助于提高换热效率。各板片的第一孔对齐形成第一孔道1211的一部分,各板片的第二孔对齐形成第二孔道1213的一部分。
顶压块122具有第三孔1221,第三孔1221与第一孔对齐,这里的对齐包括第一孔的轴线与第三孔的轴线同轴或者二者的轴线平行;底压块123具有连通孔1231,连通孔1231与第一孔对齐,这里的对齐包括第一孔的轴线与第三孔的轴线同轴或者二者的轴线平行。
热交换装置1包括连通通道103、另一连通通道104,连通通道103与连接件13的连通腔138连通,另一连通通道104可以与第二孔道1213连通,如此流体可以从连通通道103进入,通过连接件13的连通腔138,经阀芯部件11节流调节后,进入第一孔道,再进入芯体部件12的板间通道1212,流体在板间通道1212和第二流道内流体换热,流路简单,换热效率高。当然,在其他情况下,另一连通通道104也可以不直接与第二孔道1213连通,例如在第二孔道1213内设置管件,通过管件与另一连通通道104连通。在其他情况下,另一连通通道104也可以不通过第二孔道1213与板间通道1212连通,另一连通通道104、连通通道103也可以设置于芯体部件12的同一侧,另一连通通道104可以邻近连通通道103,且与连通通道103不直接连通。
芯体部件12具有第一侧部124和第二侧部126,阀芯部件11的至少部分位于第一侧部124所在一侧,或者说,其中芯体部件12的第一侧部124是指芯体部件12设置阀芯部件11的一侧。连通通道103位于第二侧部126所在一侧,连通通道103与连通腔138连通。例如阀芯部件11包括线圈部1120,线圈部1120位于第一侧部124所在一侧。
阀芯部件11的至少部分伸入第一孔道1211,连接件13的至少部分伸入第一孔道1211。阀芯部件11具有阀座部111,阀座部111的至少部分位于第一孔道1211,阀座部111具有周部开口1113、节流孔1114和底部开口1115,周部开口1113与第一孔道1211连通,并与板间通道1212连通,连接件13具有连通腔138,连接件13的一端位于第一孔道1211,底部开口1115与连通腔138连通,连通腔138不与第一孔道1211直接连通。阀芯部件11可以是电子膨胀阀的阀芯部分。如此,流体从连接件13的连通腔138可经底部开口1115、节流孔1114、周部开口1113、第一孔道1211 进入板间通道1212,如此流体可在板片部121内部与相邻板片间的流体进行热交换。周部开口1113可直接与第一孔道1211连通,也可以直接与板间通道1212连通。
本文中,连通腔138不与第一孔道1211直接连通不排除两者之间通过其他部件设置的流道转接连通。
连接件13具有环壁部131,阀座部111与环壁部131密封设置,密封形式例如可以为径向密封或轴向密封等。
阀座部111具有底座段1111和中部段1112,底座段1111具有底部开口1115,底座段1111位于连接件13内部,底座段1111的周侧与连接件13的环壁部131密封设置。中部段1112具有周部开口1113,在芯体部件12的堆叠方向,中部段1112相对底座段1111靠近芯体部件12的第一侧部124,中部段1112位于板片部121,周部开口1113与第一孔道连通。如此,阀芯部件11组装到芯体部件12的深度较深,有助于降低阀芯部件11凸出于芯体部件12的高度,有助于整体结构更为小巧紧凑。当所述阀芯部件11处于打开状态时,所述连通通道103、连通腔138、底部开口1115、节流孔1114、周部开口1113、第一孔道1211、板间通道1212、第二孔道1213连通。
应注意,本文中底座段、中部段仅做名称区别定义,不做结构限定。
连接件13具有阀座配合部132和引流管133,阀座配合部132和引流管133固定设置,例如可以通过焊接固定,也可以通过压铆等其他固定方式。阀座配合部132设置环壁部131,在芯体部件12的板片堆叠方向,环壁部131的高度大于底座段1111的高度。底座段1111设置有第一凹槽1116,热交换装置1具有第一密封件14,第一密封件14位于第一凹槽1116,第一密封件14与环壁部131相抵紧密配合实现两者的密封,如此,有效防止底座段1111与环壁部131之间的泄漏。
阀座配合部132具有侧部孔1321,在芯体部件12的板片堆叠方向,侧部孔1321相对环壁部131更为靠近芯体部件12的第一侧部124。侧部孔1321与阀芯部件11的周部开口1113相对应。如此,流体经引流管133从阀芯部件11的底部开口1115进入,经节流孔1114、周部开口1113、侧部孔1321进入第一孔道1211,而后进入与第一孔道1211连通的板间通道1212与第二流道内流体进行换热。制冷剂的节流降压在芯体部件12内部完成,与后续热交换环节衔接很流畅,降低了因管路设置使得节流降压后的制冷剂在较长的管路中气液分层等因素影响后续热交换的换热效率。
连接件13与芯体部件12焊接固定,芯体部件12具有焊接配合部125, 焊接配合部125与连接件13的外壁焊接固定,沿着第一孔道1211的延伸方向,焊接配合部125的厚度大于至少两个板片叠加的厚度;如此,在芯体部件12的焊接收缩过程中,由于焊接配合部125具有大于两个板片叠加的厚度,连接件13可以在焊接过程中与焊接配合部125焊接良好,有利于密封性的稳定。
阀座配合部132具有凸缘部1322,凸缘部1322与芯体部件12焊接固定。芯体部件12的板片包括第一板片1214a和第二板片1215a,第一板片1214a与第二板片1215a焊接固定,凸缘部1322的顶部或底部与第一板片1214a焊接固定;或者凸缘部1322的顶部或底部与第二板片1215a焊接固定。
芯体部件12具有顶压块122,凸缘部1322与顶压块122焊接固定,阀芯部件11的阀座部111从顶压块122的第三孔1221伸入。通过凸缘部1322可以限位固定阀座配合部132和板片部121,在板片部121焊接过程收缩时,由于凸缘部1322与芯体部件12的顶压块122焊接固定,能够确保阀座配合部132在芯体部件12中的位置的确定性,降低板片收缩后影响阀座配合部132的位置,降低阀座配合部132与阀座之间的流体泄露风险。
芯体部件12具有底压块123,连接件13的一部分伸入底压块123,底压块123具有焊接配合部125,焊接配合部125包括焊接段1352,焊接段1352与底压块123焊接固定,连接件13具有第一端部134,第一端部134与芯体部件12焊接固定。如此,连接件13可以在芯体部件焊接过程中,与芯体部件一起焊接固定,可以一次焊接完成,加工方便。
阀座配合部132具有底端部1328,引流管133与底端部1328焊接固定,引流管133的部分伸入阀座配合部132;引流管133具有第一部分1331和第二部分1332,第一部分1331的至少部分伸入阀座配合部132,第一部分1331的至少部分和阀座配合部132焊接固定。连接件13的第二端部设置于引流管133的第二部分1332,引流管133的第二部分1332的部分位于焊接配合部125,与焊接配合部125焊接固定。
底压块123具有凸起1232,凸起1232伸入到第一孔道1211,凸起1232具有与连通腔138连通的连通孔1231,焊接配合部125设置于凸起1232的内壁,第二部分1332伸入到凸起1232的连通孔1231,凸起1232的外壁与板片部121焊接固定。
引流管133具有外扩部1333,沿芯体部件的堆叠方向,外扩部1333未伸入阀座配合部132,阀座配合部132比外扩部1333靠近底座段1111,外扩部1333与阀座配合部132的底端部1328配合限制。如此,芯体部件 12焊接时,由于板片部121会有收缩,通过外扩部1333的设置,引流管133如果向阀座配合部132上移会受到外扩部1333与阀座配合部132底部的阻挡,使得引流管133伸入阀座配合部132的位置是确定的,降低了引流管133伸入到阀座配合部132内部过深引起底座段1111与连接件13之间的密封配合的风险性,以及降低了对底座段1111与引流管133之间的流道的影响。
更进一步,凸缘部1322具有限位槽1323,第一板片1214a具有限位凸起(未示出),限位槽1323与限位凸起配合,能防止连接件13在周向上移动,有助于结构的稳定和密封性的稳定。
参照图4、图5,图4、图5示意出热交换装置2的一种结构示意图。图4上有些附图标记虽在下文未指出,但为便于理解和避免重复累赘,在上述实施方式中同样的零件的附图标记也会标记在图4中。后续实施方式都做类似处理。与图1-图3所示意的实施方式相同之处不再重复描述,以下描述不同之处。
阀芯部件11的至少部分伸入第一孔道1211,连接件13的至少部分伸入第一孔道1211。
芯体部件12具有第三板片1214b和第四板片1215b,第三板片1214b和第四板片1215b焊接固定,第三板片1214b具有第一环凸部1219a,第四板片1215b具有第二环凸部1219b,第一环凸部1219a设置第一孔,第二环凸部1219b设置第一孔,第一孔道1211贯穿第一环凸部1219a和第二环凸部1219b,第一环凸部1219a伸入到与第三板片1214b相邻的板片的第一孔,第二环凸部1219b伸入到与第四板片1215b相邻的板片的第一孔,第一环凸部1219a与和第三板片1214b相邻的板片设置第一孔的壁部之间留有空隙,第二环凸部1219b与和第四板片1215b相邻的板片设置第一孔的壁部之间留有空隙,如此,流体可流过第一环凸部1219a外周,并进入板间通道1212进行热交换。
阀座部111的至少部分伸入第一环凸部1219a,底座段1111与第一环凸部1219a密封设置;底座段1111设置有第一凹槽1116,热交换装置具有第一密封件14,第一密封件14位于第一凹槽1116,第一密封件14与第一环凸部1219a紧密配合实现两者的密封,如此,有效防止底座段1111与第一环凸部1219a之间的泄漏。
以芯体部件12设置阀芯部件11的一侧为上方,中部段1112位于连接 件13上方;流体从底部开口1115进入后,经节流孔1114后,从周部开口1113流出,使得刚进入芯体部件12的流体经过膨胀阀的节流降压后从周部开口1113离开,进入到板间通道1212与第二流道的流体进行热交换。制冷剂的节流降压在芯体部件12内部完成,与后续热交换环节衔接很流畅,降低了因管路设置使得节流降压后的制冷剂在较长的管路中气液分层等因素影响后续热交换的换热效率。
连接件13具有第一端部134和第二端部135,第一端部134的至少部分与第二环凸部1219b焊接固定。具体的,第一端部134的至少部分伸入第二环凸部1219b,第一端部134的至少部分外壁与第二环凸部1219b内壁焊接固定。焊接时,例如可通过设置焊环的方式。
第二端部135的至少部分与底压块123焊接固定,第二端部135的至少部分伸入底压块123设置第一孔的位置。
第一端部134具有第一段1341和第二段1342,第一段1341伸入第二环凸部1219b,第二段1342未伸入第二环凸部1219b,第二段1342的外径大于第一段1341,第二段1342的外径大于第二环凸部1219b的内径,例如第二段1342的外径可以朝向第一段1341缩径的方式。如此,当叠装好的板片进炉焊接时,板片会有收缩,导致叠装好的芯体部件12高度降低,此时通过第二段1342的设置,使得板片收缩过程,连接件13的第一端部134难以伸入底座段1111的底部开口1115,降低连接件13在芯体部件12在焊接过程中因收缩引起高度的变化而引起的对底座段1111的影响,有助于提升阀芯部件11与芯体部件12之间的配合更为稳定,也有助于提高阀芯部件11与芯体部件12之间的密封性。
连接件13的第二端部135具有焊接段1352和相邻段1351,焊接段1352与焊接配合部125焊接,相邻段1351与焊接段1352相邻,且相邻段1351相对焊接段1352靠近第一端部134,焊接段1352的外径小于或等于焊接配合部125的内径,相邻段1351的外径小于或等于焊接配合部125的内径;在芯体部件处于焊接过程出现收缩情况时,由于连接件具有焊接段和相邻段,焊接配合部125远离阀芯部件11的一端与焊接段1352远离阀芯部件11的一端之间的距离大于等于零;使得芯体部件12在焊接收缩过程中,焊接配合部125相对连接件13可相对移动,连接件13与芯体部件12的焊接密封性较好。另外,相邻段1351的外径还可以大于或等于焊接段1352的外径,焊接段1352可以相对相邻段1351以缩径的方式,更有利于焊接过程中板片部相对连接件13的相对运动。
焊接段1352还可以具有第一区段和第二区段,第一区段与焊接配合部 125焊接,第二区段与第一区段相邻,且第二区段相对第一区段远离第一端部,第二区段的外径小于或等于第一区段的内径;第一区段在连接件13装配入芯体部件12中时可以不与焊接配合部125对应设置,在芯体部件收缩时,第一区段向焊接配合部125移动,并与焊接配合部125焊接固定。
参照图6、图7,图6、图7示意出热交换装置的又一种结构示意图。与图1-图3所示意的实施方式相同之处不再重复描述,以下描述不同之处。
以芯体部件12设置阀芯部件11的一侧为上方,中部段1112位于连接件13上方;
连接件13具有第一端部134和第二端部135,第一端部134与底座段1111配合设置,连接件的第一端部位于第一孔道,底座段1111具有第一凹槽1116,热交换装置具有第一密封件14,第一密封件位于连接件的第一端部与阀芯部件之间,第一密封件14位于第一凹槽1116,第一密封件14与连接件13的环壁部131紧密配合实现两者的密封,如此,有效防止底座段1111与连接件13之间的泄漏。
底座段1111具有第二凹槽1117,第二凹槽1117相对第一凹槽1116更为靠近周部开口1113。第一端部134与底座段1111配合设置,第一端部134具有限位凹槽136,限位凹槽136位置与第二凹槽1117相对设置。热交换装置具有限位件16,例如为挡圈,挡圈的一部分位于第二凹槽1117,挡圈的一部分位于限位凹槽136,阀芯部件11与连接件13之间通过挡圈限位固定。
第二端部135与底压块123固定设置,第二端部135具有凹槽部分1353,热交换装置包括第二密封件15,凹槽部分1353用于放置第二密封件15,第二端部135与底压块123密封设置。
本申请的一个实施方式还提供了图6和图7所示意热交换装置的制造方法,热交换装置的制造方法,包括:
提供板片部121,将叠装好的板片部121进炉焊接,焊接后的板片部121具有第一孔道1211、第二孔道1213和板间通道1212;
提供阀芯部件11和连接件13,将阀芯部件11的阀座部111伸入到焊接后的板片部121的第一孔道1211,阀座部111具有底座段1111和中部段1112,中部段1112设置周部开口1113,将底座段1111的部分伸入到连接件13,并将底座段1111与连接件13之间通过设置第一密封件14进行密封设置;
组装固定阀芯部件11与芯体部件12。
更进一步,提供底压块123,将叠装好的板片部121和底压块123进炉焊接;使得底压块123的连通孔1231与第一孔道1211对应;
组装固定阀座部111和连接件13;阀座部111和连接件13的组装固定,具体可以为:将第一密封件14套入底座段1111的第一凹槽1116,将带有第一密封件14的阀芯部件11插入到连接件13中,将底座段1111的第二凹槽1117与连接件13的限位凹槽136相对应,将限位件16,例如挡圈放入该第二凹槽1117和限位凹槽136,用以阀座部111与连接件13的限位固定;
将组装好的连接件13和阀芯部件11从板片部121未焊接底压块123的一侧伸入到第一孔道1211,将连接件13的一部分伸入到第一孔道1211,将连接件13的一部分伸入到底压块123,并将连接件13与底压块123之间通过设置第二密封件15进行密封设置。最后将阀芯部件11与芯体部件12组装固定,完成热交换装置的制造。
通过该制造方法,由于连接件13与芯体部件12之间可采用组装方式固定,连接件13与阀芯部件11的组装方式工序排在芯体部件12的焊接之后,降低了芯体部件12在焊接过程中的各种不确定因素对连接件13与芯体部件12的密封性的影响,该工艺流程简单,制造方法简单。
参照图8,图8示意出阀芯部件11、连接件13与底压块123的配合方式,其中省去芯体部件12的板片结构。为更为清楚表示结构,以下结构一些附图标记可能未在图8中示意,但可以参照图2。
在本实施方式,中部段1112位于第一孔道1211,如此,阀芯部件11组装到芯体部件12的深度较深,有助于降低阀芯部件11凸出于芯体部件12的高度,有助于整体结构更为小巧紧凑。
连接件13具有第一端部134和第二端部135,底座段1111的至少部分伸入第一端部134,底座段1111具有外螺纹部1119,连接件13具有内螺纹部1326,底座段1111与连接件13螺纹连接;底座段1111具有凸部1118,在阀芯部件11的径向方向,凸部1118相对内螺纹部1326凸出。热交换装置具有第一密封件14,第一密封件14位于凸部1118与第一端部134之间。这里,第一端部134供底座段1111伸入的部分相当于环壁部,底座段1111通过凸部1118和环壁部实现轴向密封。
更进一步,连接件13具有阀座配合部132和引流管133,阀座配合部132具有第一段1324和第二段1325,第一段1324与阀芯部件11配合设置,阀座配合部132的第一段1324具有内螺纹部1326,底座段1111具有外螺纹部1119,阀芯部件11与阀座配合部132螺纹连接。底座段1111具有凸 部1118,在阀芯部件11的径向方向,凸部1118相对内螺纹部1326凸出。第一密封件14位于凸部1118与阀座配合部132之间。
阀座配合部132的第二段1325与引流管133配合设置。引流管133伸入第二段1325,引流管133的外壁与阀座配合部132的第二段1325内壁焊接固定,引流管133与阀座配合部132可以通过设置焊片的方式焊接。
阀座配合部132具有限位凸起1327,引流管133的端部与限位凸起1327相对设置。限位凸起1327可用于限制引流管133伸入阀座配合部132的深度,在芯体部件12焊接过程出现收缩时,保证引流管133进入深度不超过限位凸起1327,有利于底座段1111与阀座配合部132的密封配合和流道连接。
作为其他方式,引流管133与阀座配合部132的第二段1325之间也可以通过螺纹连接保持两者的位置固定。
本申请的一个实施方式还提供了图8所示意热交换装置的制造方法,该热交换装置的制造方法,包括:
提供板片部121,将叠装好的板片部121进炉焊接,焊接后的板片部121具有第一孔道1211、第二孔道1213和板间通道1212;
提供阀芯部件11和连接件13,将阀芯部件11的阀座部111伸入到焊接后的板片部121的第一孔道1211,阀座部111具有底座段1111和中部段1112,中部段1112设置周部开口1113,将底座段1111的部分伸入到连接件13,并将底座段1111与连接件13之间通过设置第一密封件14进行密封设置;
组装固定阀芯部件11与芯体部件12。
更进一步,提供底压块123,将叠装好的板片部121和底压块123进炉焊接;使得底压块123的连通孔1231与第一孔道1211对应;
组装固定阀座部111和连接件13;阀座部111和连接件13的组装固定,具体可以为:将第一密封件14放置于阀座部111与连接件13之间,将底座段1111的部分插入到连接件13中,底座段1111设置有外螺纹部1119,连接件13内壁设置有内螺纹部1326,将底座段1111与连接件13通过螺纹连接,并通过连接件13端部的第一密封件14实现两者的密封;
将组装好的连接件13和阀芯部件11从板片部121未焊接底压块123的一侧伸入到第一孔道1211,将连接件13的一部分伸入到第一孔道1211,将连接件13的一部分伸入到底压块123,并将连接件13与底压块123之间通过设置第二密封件15进行密封设置。最后将阀芯部件11与芯体部件12组装固定,完成热交换装置的制造。
通过该制造方法,由于连接件13与芯体部件12之间可采用组装方式固定,连接件13与阀芯部件11的组装方式工序排在芯体部件12的焊接之后,降低了芯体部件12在焊接过程中的各种不确定因素对连接件13与芯体部件12的密封性的影响,该工艺流程简单,制造方法简单。
参照图9,图9示意出阀芯部件11、连接件13与底压块123的配合方式,其中省去芯体部件12的板片结构。为更为清楚表示结构,以下结构一些附图标记可能未在图9中示意,但可以参照图2。
连接件13具有环壁部131,底座段1111伸入连接件13,且底座段1111与环壁部131密封设置。热交换装置具有底压块123,底压块123与板片部121焊接固定,底压块123具有连通孔1231,底压块123具有凸起1232,凸起1232的至少部分伸入第一孔道1211,连接件13的第二端部135位于底压块123的连通孔1231,第二端部135的至少部分与底压块123焊接固定。第二端部135具有扩口部1354,扩口部1354与底压块123限位设置,例如通过铆压方式。
参照图10,图10示意出热交换装置的一种结构剖面示意图。为更为清楚表示结构,以下结构一些附图标记可能未在图10中示意,但可以参照图2和图3。
连接件13具有环壁部131,阀座部111与环壁部131密封设置。在芯体部件12的板片堆叠方向,环壁部131的高度大于底座段1111的高度。底座段1111设置有第一凹槽1116,热交换装置具有第一密封件14,第一密封件14位于第一凹槽1116,第一密封件14与环壁部131紧密配合实现两者的密封,如此,有效防止底座段1111与环壁部131之间的泄漏。
连接件13具有侧部孔1321,在芯体部件12的板片堆叠方向,侧部孔1321相对环壁部131更为靠近芯体部件12的第一侧部124。侧部孔1321与阀芯部件11的周部开口1113相对应。如此,流体经引流管133从阀芯部件11的底部开口1115进入,经节流孔1114、周部开口1113、侧部孔1321进入第一孔道1211,并进入与第一孔道1211连通的板间通道1212与第二流道内流体进行换热。
连接件13具有凸缘部1322,凸缘部1322与芯体部件12焊接固定。芯体部件12的板片包括第一板片1214a和第二板片1215a,第一板片1214a与第二板片1215a焊接固定,凸缘部1322的顶部或底部与第一板片1214a 焊接固定;或者凸缘部1322的顶部或底部与第二板片1215a焊接固定。
芯体部件12具有顶压块122,凸缘部1322与顶压块122焊接固定,通过凸缘部1322可以限位固定连接件13和板片部121,在板片部121焊接过程收缩时,由于凸缘部1322与芯体部件12的顶压块122焊接固定,能够确保连接件13在芯体部件12中的位置的确定性,降低板片收缩后影响连接件13的位置,降低连接件13与阀座部111之间的流体泄露风险。
芯体部件12具有底压块123,连接件13的一部分伸入底压块123,底压块123具有焊接配合部125,第二端部135伸入焊接配合部125,第二端部135与底压块123焊接固定。
底压块123具有与第一孔道1211连通的连通孔1231,焊接配合部125设置于底压块123设置连通孔1231的内壁,第二端部135伸入到连通孔1231,底压块123的厚度大于5个板片的厚度。如此,在芯体部件12的焊接过程中,底压块123可以与连接件13的外壁配合焊接,保证密封性。
连接件13的第二端部135具有焊接段1352和相邻段1351,连接件13的焊接段1352与焊接配合部125焊接,相邻段1351与焊接段1352相邻,且相邻段1351相对焊接段1352靠近第一端部134,焊接段1352的外径小于或等于焊接配合部125的内径,相邻段1351的外径小于或等于焊接配合部125的内径;在芯体部件处于焊接过程出现收缩情况时,由于连接件具有焊接段和相邻段,焊接配合部远离阀芯部件的一端与焊接段远离阀芯部件的一端之间的距离大于等于零;使得芯体部件在焊接收缩过程中,焊接配合部相对连接件可相对移动,连接件与芯体部件的焊接密封性较好。另外,相邻段1351的外径还可以大于或等于焊接段1352的外径,焊接段1352可以相对相邻段1351以缩径的方式,更有利于焊接过程中板片部相对连接件的相对运动。
参照图11,图11示意出热交换装置的另一种实施方式的剖面示意图。热交换装置的大体结构参照图10所示热交换装置,
热交换装置包括第一阻挡部1217,第一阻挡部1217分隔第一孔道1211,第一孔道1211包括位于第一阻挡部1217一侧的第一子孔道1211a和位于第一阻挡部1217另一侧的第二子孔道1211b,周部开口1113与第一子孔道1211a连通,第一子孔道1211a与第二子孔道1211b不直接连通。
芯体部件12具有第五板片1214c,第五板片1214c具有第一阻挡部1217,第一阻挡部1217与连接件13的外壁焊接固定,以芯体部件12装配阀芯部件11为上,第一阻挡部1217位于中部段1112下方。
底座段1111位于连接件13,底座段1111与连接件13密封设置,沿着第一孔道的延伸方向,以芯体部件设置阀芯部件的一侧为上方,第一阻挡部1217位于周部开口1113下方。如此,第一阻挡部1217的设置对周部开口1113出来的流体的干扰较小。
第一孔道1211具有第一子孔道1211a和第二子孔道1211b,第一阻挡部1217与连接件13的外壁焊接固定分隔第一子孔道1211a和第二子孔道1211b。
芯体部件12具有第六板片1215c,第六板片1215c具有第二阻挡部1218,第二阻挡部1218位于第二孔道1213位置,第二孔道1213包括第三子孔道1213a和第四子孔道1213b,第二阻挡部1218分隔第三子孔道1213a和第四子孔道1213b。
板间通道1212具有第一路线1212a、第二路线1212b和第三路线1212c,其中第一路线1212a与第二路线1212b流向相反,第二路线1212b与第三路线1212c流向相反;如此,流体经第一连通通道103进入连接件13后,从底部开口1115进入,经节流孔1114、周部开口1113进入第一子孔道1211a、第一路线1212a、第三子孔道1213a、第二路线1212b、第二子孔道1211b、第三路线1212c、第二连通通道104。流体进入热交换装置后不仅能实现节流降压,而且从周部开口1113进入板间通道1212的流体还可直接与相邻板间通道1212的流体进行热交换,节流和换热都可以在芯体部件12的内部完成,不仅有利于流体的相态稳定,而且有利于提升换热效率。
请参阅另一件的图15。这里仅描述和图11的不同之处。底压块123具有第二连通通道104,第二连通通道104不与第一连通通道103直接连通,第二连通通道104与第二子孔道1211b连通。
板间通道具有第一路线、第二路线,第一路线与第二路线流向相反;
当阀芯部件处于打开状态时,第一连通通道103、连接通道138、底部开口1115、节流孔1114、周部开口1113、第一子孔道1211a、第一路线1212a、第二孔道1213、第二路线1212b、第二子孔道1211b、第二连通通道104连通。图15中,底压块123对应于第一孔道1211的位置同时形成第一连通通道103和第二连通通道104,图11中第一连通通道103形成于底压块123对应于第一孔道1211的位置,第二连通通道104形成于和第二孔道1213对应的位置。
参照图16,图16示意出热交换装置1的剖面示意图。
热交换装置的大体结构与图2所示结构相类似。以下相同的附图标记代表相同或类似的结构。
热交换装置包括第一阻挡部1217,第一阻挡部1217分隔第一孔道1211,图16中第一阻挡部1217为设于连接件13第一端部末端的翻边结构,第一阻挡部1217位于周部开口1113的下方。第一孔道1211包括位于第一阻挡部1217一侧的第一子孔道1211a和位于第一阻挡部1217另一侧的第二子孔道1211b,周部开口1113与第一子孔道1211a连通,第一子孔道1211a与第二子孔道1211b不直接连通。
芯体部件12具有第五板片1214c,连接件13延伸有第一阻挡部1217,第一阻挡部1217在连接件13径向方向延伸,第一阻挡部1217与第五板片1214c焊接固定;
底座段1111位于连接件13,底座段1111与连接件13密封设置,沿着第一孔道的延伸方向,以芯体部件12设置阀芯部件11的一侧为上方,连接件13位于周部开口1113下方。将连接件13放入第一孔道,连接件13位于周部开口1113下方,使周部开口出来的流体的干扰较小。
另外,与图15类似,图16中底压块123对应于第一孔道1211的位置同时形成第一连通通道103和第二连通通道104。
应当理解,虽然图上所示连接件为一体结构,但本发明还包括连接件为分体结构的方案,例如连接件可以包括通过螺纹固定的两部分或者其他限位配合的两部分,或者包括通过焊接设置的两部分或者三部分等。
应当理解,第一阻挡部可以与板片一体形成,也可以与连接件一体形成,也可以通过焊接方式与板片、连接件共同焊接形成。
在本实施方式,连接件13的第二端部135具有焊接段1352和相邻段1351,具体请参见图4所示意的实施方式,不再详细描述。
沿着第一孔道的延伸方向,焊接配合部的厚度大于至少两个板片叠加的厚度;焊接配合部的厚度还可以大于5个板片叠加的厚度。
参照图12,图12示意出热交换装置的一种结构剖面示意图。
连接件13具有环壁部131,阀座部111与环壁部131密封设置。在芯体部件12的板片堆叠方向,环壁部131的高度大于底座段1111的高度。底座段1111设置有第一凹槽1116,热交换装置具有第一密封件14,第一密封件14位于第一凹槽1116,第一密封件14与环壁部131紧密配合实现两者的密封,如此,有效防止底座段1111与环壁部131之间的泄漏。
在本实施方式,连接件13具有凸缘部137,凸缘部137与芯体部件12 密封固定;板片部121具有凸起部1220,凸起部1220背向阀芯部件11凸出,凸起部1220与底压块123相对设置。凸缘部137位于板片部121与底压块123之间位置,当然凸缘部137位于板片部121与底压块123之间位置并不限制为凸缘部137一定需要和板片部121以及底压块123相互接触,此处只表示凸缘部137会在板片部121的部分结构与底压块123的部分结构之间。凸起部1220能够对低压块进行定位,方便组装。
凸缘部137限位在板片部121与底压块123之间,可用于确定连接件13在芯体部件12中的位置,也可用于稳定连接件13与底座段1111的密封配合,以及便于连接件13与阀芯部件11的组装。
热交换装置具有第二密封件15,例如以密封垫形式,第二密封件15位于凸缘部137与板片部121之间,用于密封第一孔道1211。底压块123具有螺纹孔1233,底压块123与板片部121之间可通过插入螺纹孔的螺钉固定,通过螺钉固定压紧凸缘部137与板片部121之间的密封。另外热交换装置在凸缘部137与底压块123之间也可以设置第三密封件,如此,连接件13与芯体部件12的密封是通过轴向密封实现的,有利于稳定热交换装置的密封性,同时加工简单。
由于连接件13有两个部位的密封点,在连接件13与阀座部111件之间的密封是通过将密封件置于底座段1111的凹槽中,使得底座段1111与连接件13的内壁之间以径向密封方式实现,这时对连接件13的内壁会有一定的粗糙度要求,需要对连接件13的内壁进行额外加工处理以保障密封所需的配合性。
在连接件13的另一个密封点,是通过底压块123压紧凸缘部137,使得凸缘部137与板片部121之间是轴向密封设置,由于凸缘部137与板片部121之间设置有密封件,两者之间时通过轴向密封方式密封,此时对凸缘部137与板片部121配合的部位的粗糙度要求低于径向密封时所需的粗糙度要求。因此,对于连接件13的加工,其关注点主要在于连接件13内壁与底座段1111的配合,加工考虑因素较少,加工简单且易于实现。
参照图13,图13简易示意出连接件13与芯体部件12的配合关系。为更为清楚表示结构,以下结构一些附图标记可能未在图13中示意,但可以参照图12。其中,连接件13与底座段1111的配合方式可以参照图12所示。连接件13具有凸缘部137,凸缘部137与芯体部件12焊接固定,凸缘部137具有上部137a和下部137b,其中以芯体部件12组装阀芯部件11的部位为上,芯体部件12另一侧方向为下。凸缘部1322的上部137a与板片部121的其中一个板片焊接固定,凸缘部1322的下部137b与板片 部121的其中一个板片焊接固定。
作为其他方式,芯体部件12具有底压块123,凸缘部137的下部137b也可以与底压块123焊接固定,如图12、13所示。如此,流体从连通通道103进入后,经连接件13的连通腔138、底部开口1115、节流孔1114、周部开口1113进入第一孔道1211,板间通道1212。流体与相邻板间通道1212内的流体热交换。
本申请的一个实施方式还提供了图12所示意热交换装置的制造方法,热交换装置的制造方法,包括:
提供板片部121,将叠装好的板片部121进炉焊接,焊接后的板片部121具有第一孔道1211、第二孔道1213和板间通道1212;
提供阀芯部件11和连接件13,将阀芯部件11的阀座部111伸入到焊接后的板片部121的第一孔道1211,阀座部111具有底座段1111和中部段1112,中部段1112设置周部开口1113,将底座段1111的部分伸入到连接件13,并将底座段1111与连接件13之间通过设置第一密封件14进行密封设置;
组装固定阀芯部件11与芯体部件12。
更一步,提供底压块123,将连接件13的一部分伸入到第一孔道1211,将连接件13的凸缘部137放置于底压块123与板片部121之间,将连接件13与板片部121之间通过设置密封件进行密封设置;
组装固定底压块123、连接件13和板片部121;
将阀芯部件11的阀座部111从组装固定连接件13的相对侧伸入到焊接后的板片部121的第一孔道1211,阀座部111具有底座段1111和中部段1112,所述中部段1112设置周部开口1113,将底座段1111伸入到连接件13,并将底座段1111与连接件13之间通过设置第一密封件14进行密封设置。
通过该制造方法,由于连接件13与芯体部件12之间无需采用焊接方式,连接件13与阀芯部件11的组装方式工序排在芯体部件12的焊接之后,降低了芯体部件12在焊接过程中的各种不确定因素对连接件13与芯体部件12的密封性的影响,该工艺流程简单,制造方法简单。
参照图14,图14为另一种热交换装置的部分剖面示意图。为更为清楚表示结构,以下结构一些附图标记可能未在图14中示意,但可以参照图12。其中,连接件13与底座段1111的配合方式可以参照图12所示。
芯体部件12具有底压块123,底压块123与板片部121焊接固定。连接件13具有第一端部134和第二端部135,连接件13的第一端部134与 底座段1111密封设置(参照图12),连接件13的第二端部135伸入到底压块123,连接件13的第二端部135具有第二凹槽1117,热交换装置具有第二密封件15,第二密封件15设置于第二凹槽1117,用以密封连接件13的外壁与底压块123的内壁。
需要说明的是:以上实施例仅用于说明本发明而并非限制本发明所描述的技术方案,例如对“前”、“后”、“左”、“右”、“上”、“下”等方向性的界定,尽管本说明书参照上述的实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行相互组合、修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。
Claims (15)
- 一种热交换装置,包括阀芯部件、芯体部件,所述阀芯部件与所述芯体部件固定设置;所述芯体部件具有板片部,所述板片部至少具有第一孔道、第二孔道、板间通道,所述第一孔道、板间通道、所述第二孔道连通;所述阀芯部件具有阀座部,所述阀座部具有底座段和中部段,所述底座段具有底部开口,所述中部段具有周部开口,所述阀座部具有节流孔,所述节流孔能够连通所述周部开口和所述底部开口,所述中部段和所述底座段位于所述第一孔道,且所述周部开口与所述第一孔道连通;所述热交换装置包括连接件,所述连接件具有连通腔,所述连接件具有第一端部,所述连接件的第一端部位于所述第一孔道,所述底座段的底部开口与所述连通腔连通;所述芯体部件具有第一侧部和第二侧部,所述阀芯部件的至少部分位于所述第一侧部所在侧,所述热交换装置具有连通通道,所述连通通道位于所述第二侧部所在侧,所述连通通道与所述连通腔连通。
- 根据权利要求1所述的热交换装置,其特征在于:沿所述芯体部件的堆叠方向,所述中部段相对所述底座段靠近所述第一侧部,所述底座段位于所述连接件内,所述连接件具有环壁部,所述底座段与所述环壁部密封设置;当所述阀芯部件处于打开状态时,所述连通通道、连通腔、底部开口、节流孔、周部开口、第一孔道、板间通道、第二孔道连通。
- 根据权利要求2所述的热交换装置,其特征在于:所述连接件具有阀座配合部,所述阀座配合部具有凸缘部,所述凸缘部与所述芯体部件焊接固定;所述中部段伸入所述阀座配合部,所述阀座配合部设置有与所述周部开口对应的侧部孔;在所述芯体部件的板片堆叠方向,所述侧部孔相对所述环壁部更为靠近所述芯体部件的第一侧部,所述环壁部的高度大于所述底座段的高度。
- 根据权利要求3所述的热交换装置,其特征在于:所述连接件具有引流管,所述阀座配合部具有所述环壁部,所述底座段具有第一凹槽,所述热交换装置的第一密封件位于所述第一凹槽,所述第一密封件与所述环壁部相抵设置;所述阀座配合部具有底端部,所述引流管与所述底端部焊接固定,所述引流管的部分伸入所述阀座配合部;所述引流管具有外扩部,沿所述芯体部件的堆叠方向,所述阀座配合部比所述外扩部靠近所述底座段,所述外扩部与所述阀座配合部的底部配合限制。
- 根据权利要求3或4所述的热交换装置,其特征在于:所述板片部具有第一板片和第二板片,所述第一板片与所述第二板片焊接固定,所述凸缘部的顶部或底部与所述第一板片焊接固定;或者所述凸缘部的顶部或底部与所述第二板片焊接固定;和/或所述芯体部件具有顶压块,所述凸缘部与所述顶压块焊接固定。
- 根据权利要求2所述的热交换装置,其特征在于:以所述芯体部件设置所述阀芯部件的一侧为上方,所述中部段位于所述连接件上方;所述连接件包括引流管,所述底座段具有第一凹槽和第二凹槽,所述热交换装置的第一密封件位于所述第一凹槽,所述第一密封件与所述环壁部相抵设置,在所述第一孔道的延伸方向,所述第一凹槽相对所述环壁部靠近所述周部开口,所述第一凹槽容纳有所述热交换装置的第一密封件;所述第二凹槽相对所述第一凹槽更为靠近所述周部开口;所述连接件具有限位凹槽,所述限位凹槽位置与所述第二凹槽相对设置;所述热交换装置具有限位件,所述限位件的至少部分卡入所述第二凹槽、限位凹槽;或者,所述底座段具有螺纹部,所述连接件具有阀座配合部和引流管,所述阀座配合部具有内螺纹部,所述阀座配合部与所述底座段螺纹连接,所述引流管的部分伸入所述阀座配合部,所述引流管与所述阀座配合部焊接固定;或者,所述连接件具有第二端部,所述底座段伸入所述第一端部,所述底座段具有第一凹槽,所述热交换装置的第一密封件位于所述第一凹槽,所述第一密封件与所述第一端部的内周相抵设置;所述热交换装置具有底压块,所述底压块与所述板片部焊接固定,所述底压块具有连通孔,所述连通孔与所述第一孔道连通,所述底压块具有凸起,所述凸起的至少部分伸入所述第一孔道,所述连接件的第二端部位于所述底压块,所述第二端部与所述底压块焊接固定。
- 根据权利要求1所述的热交换装置,其特征在于:所述连接件包括引流管,以所述芯体部件设置所述阀芯部件的一侧为上方,所述中部段位于所述连接件上方;所述芯体部件具有第三板片和第四板片,所述第三板片和所述第四板片焊接固定,所述第三板片具有第一环凸部,所述第四板片具有第二环凸部,所述底座段伸入所述第一环凸部,所述底座段具有第一凹槽,所述热 交换装置的第一密封件位于所述第一凹槽,所述第一密封件与所述第一环凸部相抵设置;所述连接件的第一端部伸入所述第二环凸部,所述第二环凸部与所述第一端部的至少部分焊接固定。
- 根据权利要求7所述的热交换装置,其特征在于:所述第一环凸部设置第一孔,所述第二环凸部设置第一孔,所述第一孔道贯穿所述第一环凸部和所述第二环凸部,所述第一环凸部伸入到与所述第三板片相邻的板片的第一孔,所述第二环凸部伸入到与所述第四板片相邻的板片的第一孔,所述第一环凸部与和所述第三板片相邻的板片设置所述第一孔的壁部之间留有空隙,所述第二环凸部与和所述第四板片相邻的板片设置所述第一孔的壁部之间留有空隙。
- 根据权利要求7或8所述的热交换装置,其特征在于:所述连接件具有第二端部,所述第二端部与所述芯体部件焊接固定;所述第一端部具有第一段和第二段,所述第一端部的第一段伸入所述第二环凸部,所述第二段未伸入所述第二环凸部,所述第二段的外径大于所述第一段,所述第二段的外径以朝向所述第一段缩径的方式。
- 根据权利要求1-6任一项所述的热交换装置,其特征在于:所述热交换装置包括第一阻挡部,所述第一阻挡部分隔所述第一孔道,所述第一孔道包括位于所述第一阻挡部一侧的第一子孔道和位于所述第一阻挡部另一侧的第二子孔道,所述周部开口与所述第一子孔道连通,所述第一子孔道与所述第二子孔道不直接连通。
- 根据权利要求10所述的热交换装置,其特征在于:所述板片部包括第五板片,所述第五板片具有所述第一阻挡部,所述第一阻挡部与所述连接件外壁焊接固定;或者,所述连接件延伸有所述第一阻挡部,所述第一阻挡部在所述连接件径向方向延伸,所述第一阻挡部与所述第五板片焊接固定;所述底座段位于所述连接件,所述底座段与所述连接件密封设置,沿着所述第一孔道的延伸方向,以所述芯体部件设置所述阀芯部件的一侧为上方,所述第一阻挡部位于所述周部开口下方。
- 根据权利要求10或11所述的热交换装置,其特征在于:所述芯体部件具有第六板片,所述芯体部件具有第二阻挡部,所述第二阻挡部为所述第六板片的一部分或者所述第二阻挡部与所述第六板片焊接固定,所述第二阻挡部位于所述第二孔道位置,所述第二孔道包括第三子孔道、第四子孔道,所述第三子孔道位于所述第二阻挡部的一侧,所述第四子孔道 位于所述第二阻挡部的另一侧;沿着所述第一孔道的延伸方向,以所述芯体部件设置所述阀芯部件的一侧为上方,所述第二阻挡部位于所述第一阻挡部下方。
- 一种热交换装置的制造方法,包括:提供板片部,将叠装好的板片部进炉焊接,焊接后的板片部具有第一孔道、第二孔道和板间通道;提供阀芯部件和连接件,将阀芯部件的阀座部的部分伸入到焊接后的板片部的第一孔道,阀座部具有底座段和中部段,中部段具有周部开口,将底座段的部分伸入到连接件,并将底座段与连接件之间通过设置第一密封件进行密封设置,组装固定阀芯部件与连接件;组装固定阀芯部件与芯体部件。
- 根据权利要求13所述的热交换装置的制造方法,包括:提供底压块,将连接件的一部分伸入到第一孔道,将连接件的凸缘部放置于底压块与板片部之间,将连接件与板片部之间通过设置第二密封件进行密封设置;组装固定底压块、连接件和板片部;将阀芯部件的阀座部从组装固定连接件的相对侧伸入到焊接后的板片部的第一孔道,阀座部具有底座段和中部段,所述中部段具有周部开口,将底座段伸入到连接件,并将底座段与连接件之间通过设置密封件进行密封设置。
- 根据权利要求13所述的热交换装置的制造方法,包括:提供底压块,将叠装好的板片部和底压块进炉焊接;组装固定阀座部和连接件;将组装好的连接件和阀芯部件从板片部未焊接底压块的一侧伸入到第一孔道,将连接件的一部分伸入到第一孔道,将连接件的一部分伸入到底压块,并将连接件与底压块之间通过设置第二密封件进行密封设置。
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US17/916,782 US20230160643A1 (en) | 2020-04-30 | 2021-04-28 | Heat exchanging apparatus and manufacturing method therefor |
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CN202010363934.7A CN113669960A (zh) | 2020-04-30 | 2020-04-30 | 热交换装置 |
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CN202010362753.2A CN113669958A (zh) | 2020-04-30 | 2020-04-30 | 热交换装置及热交换装置的制造方法 |
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