WO2021218903A1 - Stent crimping method and stent system - Google Patents

Stent crimping method and stent system Download PDF

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Publication number
WO2021218903A1
WO2021218903A1 PCT/CN2021/089856 CN2021089856W WO2021218903A1 WO 2021218903 A1 WO2021218903 A1 WO 2021218903A1 CN 2021089856 W CN2021089856 W CN 2021089856W WO 2021218903 A1 WO2021218903 A1 WO 2021218903A1
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WO
WIPO (PCT)
Prior art keywords
stent
balloon
crimping
cavity
pressing
Prior art date
Application number
PCT/CN2021/089856
Other languages
French (fr)
Chinese (zh)
Inventor
张万谦
李海锋
Original Assignee
元心科技(深圳)有限公司
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Publication of WO2021218903A1 publication Critical patent/WO2021218903A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/82Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/04Hollow or tubular parts of organs, e.g. bladders, tracheae, bronchi or bile ducts
    • A61F2/06Blood vessels
    • A61F2/07Stent-grafts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • A61F2/958Inflatable balloons for placing stents or stent-grafts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/95Instruments specially adapted for placement or removal of stents or stent-grafts
    • A61F2/958Inflatable balloons for placing stents or stent-grafts
    • A61F2002/9583Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2250/00Special features of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2250/0058Additional features; Implant or prostheses properties not otherwise provided for
    • A61F2250/0096Markers and sensors for detecting a position or changes of a position of an implant, e.g. RF sensors, ultrasound markers
    • A61F2250/0098Markers and sensors for detecting a position or changes of a position of an implant, e.g. RF sensors, ultrasound markers radio-opaque, e.g. radio-opaque markers

Definitions

  • the invention relates to the field of medical equipment, in particular to a method for pressing and holding a stent and a stent system.
  • Percutaneous transluminal arterioplasty is currently the most effective way to treat diseases caused by vascular stenosis and insufficient blood supply (such as coronary heart disease).
  • the stent needs to be mounted on the delivery system.
  • a balloon catheter is often used to transport the stent to the diseased location, and then the balloon is filled to expand the stent held on the balloon to achieve the purpose of supporting the blood vessel.
  • a key consideration for the performance of a balloon-expandable stent is the stent removal force, which is defined as the maximum force required for the stent to detach from the delivery system.
  • the stent removal force is defined as the maximum force required for the stent to detach from the delivery system.
  • complex lesions such as calcified lesions
  • the removal force is an important index to evaluate the safety and effectiveness of the stent system, and the larger the index value is, the better when other performances are met.
  • the first direction is to change the design of the bracket, such as the surface treatment of the bracket to improve the surface roughness of the material.
  • the second direction is to change the design of the balloon, such as modifying the surface of the balloon to improve the surface roughness of the balloon material.
  • the balloon processing technology in this way is extremely complicated.
  • the third is to optimize the process of pressing and holding production, such as increasing the value of the pressing and holding radial force.
  • the method for pressing and holding a stent provided by the present invention includes the following steps:
  • the balloon is inserted into the inner cavity of the stent, and the balloon and the stent are placed in the compression cavity of the crimping machine to inflate into the balloon while reducing the Crimp the inner diameter of the cavity to crimp the stent for the first time;
  • the method before inserting the balloon into the lumen of the stent, the method further includes the step of folding the wings of the balloon.
  • the balloon before inserting the balloon into the lumen of the stent, after folding the balloon, it further includes the step of pre-compressing the stent, so that the pre-compression of the stent is pre-compressed.
  • the difference between the compressed inner diameter and the outer diameter of the balloon after folding wings is within ⁇ 5%.
  • the method further includes the step of reducing the inner diameter of the crimping cavity, so that the inner diameter of the crimping cavity is smaller than that of the stent.
  • the outer diameter of the pre-compression is less than 5% smaller.
  • the inflation pressure ranges between 50 psig and 140 psig.
  • the bracket includes a metal bracket or a metal composite bracket.
  • the step of maintaining the crimping radial force of the crimping machine for pressure keeping is further included.
  • the present invention also provides a stent system.
  • the stent system includes a stent and a balloon, the stent is pressed on the outer surface of the balloon, the stent includes a plurality of stent units, and the stent unit includes a plurality of mutual Connected stent rods, when the stent is pressed and held on the balloon, the multiple stent rods are substantially parallel to each other, and the multiple stent rods are approximately evenly distributed in the circumferential direction, and the balloon part protrudes Between the plurality of bracket rods.
  • the plurality of stent rods form pinch marks on the surface of the balloon.
  • the stent also carries therapeutic drugs.
  • the method for crimping the stent provided by the present invention is that the balloon is crimped twice, and the balloon is inflated and the negative pressure is sucked during the two crimping, so that the stent rods are evenly distributed on the balloon and increase The contact area between the balloon and the stent is large, thereby increasing the removal force of the stent.
  • the multiple stent rods on the stent unit are substantially parallel to each other and the multiple stent rods are evenly distributed in the circumferential direction, and the balloon partly protrudes
  • the stent rods are basically evenly distributed on the outer surface of the balloon, thereby increasing the contact area between the balloon and the stent, increasing the removal force of the stent, improving the stability and effectiveness of the stent Sex and safety.
  • Figure 1 is a partial structural diagram of the stent system of the present invention, including a stent and a balloon;
  • Fig. 2 is a schematic diagram of a part of the structure of the stent shown in Fig. 1;
  • Fig. 3 is a schematic cross-sectional structure diagram of the stent system of Fig. 1;
  • FIGS. 4 to 6 are schematic diagrams of structural changes of the stent and the balloon during the crimping process of the stent according to Embodiment 1 of the present invention.
  • FIG. 7 to 8 are schematic diagrams of the partial structure and cross-sectional structure of the stent after being crimped according to the crimping method of Comparative Example 1;
  • FIG. 9 is a comparison diagram of the removal force of the stent after being crimped according to the crimping method of the embodiment of the present invention and the comparative example;
  • Fig. 10 is a comparison diagram of the maximum cross-sectional size of the stent after being crimped according to the crimping method of the embodiment of the present invention and the comparative example.
  • the method for pressing and holding a stent provided by the present invention includes the following steps:
  • the specifications of the above-mentioned stent and balloon can be selected according to actual needs, and correspondingly, the crimping parameters can also be changed according to the specifications of the stent and balloon.
  • the length of the balloon needs to be greater than the length of the stent, and the longer the length of the stent, the greater the radial force of the crimping set during crimping.
  • the number of balloon wings formed after the flaps of the balloon of the present invention can be 2 to 10 flaps; the size of the flaps of the balloon after the flaps (that is, the maximum outer contour diameter after the flaps) ranges from 0.040 inches to 0.082 inches; stent specifications can be selected according to actual needs, such as stent deployment specifications (that is, the expansion size of the stent under a nominal pressure of 8 atm), the stent diameter ranges from 2 mm to 10 mm, and the stent length ranges from 8 mm to 118
  • the stent wall thickness ranges from 50 micrometers to 150 micrometers between millimeters; the radial force of the pressure grip can range from 450N to 2670N; the pressure grip speed ranges from 0.01 inch/sec to 0.001 inch/sec; air pressure
  • the range can be selected from 50 psi (pound force per square inch) to 140 psi; the pumping pressure range can be selected from -0.1 psi to -15 ps
  • the crimping radial force, the crimping speed, and the holding time after the crimping of the stent during the first crimping and the second crimping may be the same or different.
  • the stent of the present invention includes a metal stent or a metal composite stent, such as an iron stent, a magnesium stent, a cobalt-chromium alloy stent, and the like. Among them, the metal coverage on the stent is about 8%-18%.
  • the balloon material of the present invention may include at least one of nylon 11, nylon 12, PEBAX7233, PEBAX7033, PEBAX6333, PEBAX5533, polyurethane, polyethylene phthalate or polyethylene, and the thickness of the balloon is about 0.005. Between millimeters and 0.1 millimeters.
  • the partial structure of the stent system 100 prepared according to the above method provided by the present invention is shown in FIG. 1.
  • the stent system 100 includes a stent 10, a balloon 20, and a catheter assembly 30.
  • the two ends of the balloon 20 are fixedly connected to the catheter assembly 30; the stent 10 is pressed on the outer surface of the balloon 20, and the axial length of the balloon 20 is greater than the axial length of the stent 10.
  • the part of the catheter assembly 30 covered by the balloon 20 is also provided with a developing structure 40.
  • the number of developing structures can be two, and the two developing structures 40 are located at both ends of the stent, and both are arranged on the catheter assembly 30 without being stent. 10
  • the covered part is used to indicate the position of the stent during the implantation process under the imaging device to improve the accuracy of the implantation position of the stent.
  • the bracket 10 includes a plurality of bracket units 11 and connecting units.
  • a plurality of bracket units 11 are arranged along the length direction of the bracket 10 and connected by connecting units.
  • the connection unit may include a first connection unit 13 and a second connection unit 14.
  • the first connecting unit 13 includes an ⁇ structure, which can provide a certain margin and cushion for the deformation of the stent 10;
  • the bracket unit 11 includes a plurality of bracket rods 12 and connecting pieces 16.
  • the proximal end of any stent rod 12 is connected to the proximal end of an adjacent stent rod 12 through a connecting piece 16, and the distal end of any stent rod 12 is connected to another adjacent stent rod through another connecting piece 16
  • the distal ends of the brackets are connected, so that the stent unit 11 forms a closed structure in the circumferential direction.
  • the plurality of stent rods 12 are substantially parallel to each other, and the plurality of stent rods 12 are approximately evenly distributed in the circumferential direction, and the balloon 20 partially protrudes Between the multiple stent rods 12, so that the balloon 20 not only contacts the inner surface of the stent rod 12, but also contacts the side surface of the stent rod 12, thereby increasing the contact area between the balloon 20 and the stent 10, so that two The friction between the two increases, which improves the removal force of the stent. Furthermore, the stent rod 12 can also form a pinch mark on the surface of the balloon 20, so that the portion of the balloon 20 protruding between the stent rods 12 is stable in shape.
  • the surface of the stent 10 may also carry therapeutic drugs, such as sirolimus, everolimus, paclitaxel, and the like.
  • the method for pressing and gripping the stent of this embodiment includes the following steps:
  • Step S1 is to fold the wings of the balloon 20, especially to make the balloon form a multi-valve uniform balloon wing 21, so as to ensure that the overall contour of the balloon is symmetrical after folding, and to ensure that the subsequent stent can be crimped to a smaller size.
  • a smaller delivery sheath can be used to deliver the stent to the lesion.
  • the balloon that is always kept in a uniformly folded state can also ensure that when the stent is expanded, the force of the balloon on the stent is uniform, and the uniformity of the stent expansion is better.
  • the number of balloon wings can be 2-10 flaps, preferably 3-5 flaps.
  • the size of the balloon flaps after uniformly flapping the balloon 20 is about 0.046 inches (about 1.1684 mm).
  • step S2 the cut and shaped stent is pre-compressed to appropriately reduce the inner diameter and outer diameter of the stent 10, so that during subsequent crimping, the gap between the stent 10 and the balloon 20 is reduced, and the pre-compressed inner diameter of the stent It can be roughly the same size as the flaps of the balloon, so as to avoid relative movement between the two when crimping.
  • the size of the preload is different, so the force applied during the preload is also different.
  • a 50 psi cylinder is used to drive the press to pre-compress the stent.
  • the pre-compressed inner diameter of the stent 10 is about 0.048 inches.
  • the outer diameter of the pre-compression is approximately 0.056 inches.
  • the “substantially equal” in the present invention refers to the distance between the stent and the balloon. The gap between the stent and the balloon is small, and the stent and the balloon will not easily move relative to each other when it is not pulled by external force; or it can be understood that the difference between the inner diameter of the stent and the outer diameter of the balloon is within ⁇ 5%.
  • each stent rod 12 can contact the balloon wings 21, and the balloon wings 21 are evenly distributed, and the ends of the balloon wings 21 are located exactly between the two stent rods 12 Between the gaps.
  • the inner diameter of the crimping cavity Before the formal crimping, reduce the inner diameter of the crimping cavity to a position slightly smaller than the pre-compressed outer diameter of the stent 10, and reduce the distance between the inner wall of the crimping cavity and the stent 10, so as to avoid the ball in the subsequent crimping process.
  • the pre-compressed outer diameter of the stent 10 is about 0.056 inches, so the pressing cavity in step S4 can be reduced to 0.055 inches.
  • the balloon 20 expands due to the inflated part, thereby generating a reverse force against the deformation of the stent 10 (that is, the force opposite to the radial force of the pressure and grip), especially It is the side of the balloon wing 21 that is close to the inner surface of the stent 10, and a protrusion that blocks the deformation of the stent rod 12 is initially formed in the part that is not blocked by the stent rod 12, so that the stent rod 12 can always be pressed and gripped for the first time. Keep evenly distributed in the circumferential direction without shifting or overlapping.
  • the inflated balloon 20 can generate a reverse force against the deformation of the stent 10, the compression and grip radial force for the stent 10 and the balloon 20 to reach the compression limit is increased, so that the stent and the balloon are compressed more tightly, and the stent is removed. Power is higher.
  • step S6 after the crimping radial force of the crimping machine reaches the set value, the crimping cavity of the crimping machine is still kept in the crimping state, the stent is kept crimped, and the shape of the stent is further consolidated to make the stent
  • the compression and grip shape of the stent is stable, which further makes the pinch marks on the balloon wings due to the restriction and blocking of the stent rod more stable. If the crimping radial force is reached, the crimping will be released. At this time, the crimping shape of the stent is unstable. After increasing the inner diameter of the crimping cavity, the stent may rebound quickly, or even detach from the balloon surface, making the crimping fail.
  • step S7 first close the pressurizing valve, stop the inflating operation of the balloon 20, and then evacuate the balloon 20. After the remaining air in the balloon is extracted, the inner diameter of the crimping cavity is increased to avoid removing the pressure. After the grip cavity is crimped, the balloon expands to deform the stent. At the same time, increase the inner diameter of the crimping cavity to stop crimping to stabilize the size of the stent before crimping again, and always keep the balloon inflated during the crimping process, so that the air in the balloon will not resist the pressure of the crimping cavity to the balloon. The pressure grip.
  • the air in the balloon is completely extracted, so that the stent can be compressed to a smaller size.
  • the bulges between the stent rods have been formed on the balloon during the first crimping, and the balloon wings have formed stable clamping marks, the air will not be sucked during the second crimping. Change the position of the balloon material on the stent rod stent or the pinch marks on the balloon wings disappear.
  • step S8 the purpose of maintaining pressure in step S8 is also to further consolidate the shape of the stent and stabilize the stent's crimping shape.
  • the circumferential distance between the stent rods 12 on the stent after the two crimping is completed is smaller, and the diameter of the stent 10 is also smaller.
  • the protrusions formed on the balloon wing 21 are more obvious after the crimping is completed, and can even be located on the same outer contour line as the stent rod 12. Therefore, according to the stent after pressing and gripping in this embodiment, not only the stent rods are evenly distributed in the circumferential direction, but the force is uniform when the stent expands, and the stent deployment shape is good; and the protrusions formed on the balloon can increase the gap between the stent and the balloon.
  • the contact area increases the removal force of the stent, and the protrusions can also form a physical barrier, which increases the resistance of the stent rod to the relative movement.
  • the pressing machine used for pre-pressing the stent and the pressing machine used for the first pressing and the second pressing may be the same or different, and when the pressing machine itself is attached with a film When the system is used, it is no longer necessary to cover the stent before pre-compression or crimping.
  • the pressing time and pressing speed in step S5 and step S7 may be the same or different, and the holding time in step S6 and step S8 may be the same or different.
  • the pressing method of the stent of this embodiment is basically the same as the pressing method of embodiment 1, the difference is only that when the first pressing and holding is performed in step S5 in this embodiment, the blast pressure is set to be higher than that of the drum of embodiment 1.
  • the air pressure is large, and the blast pressure is set to 140 psi.
  • a larger inflation pressure can be set to make the balloon produce a greater reverse force against deformation of the stent during the first crimping, so that the stent and the balloon’s compressive radial force at the compression limit is also obtained.
  • the higher the inflation pressure the more balloon material is bulged between the stent rods to form protrusions.
  • the protrusions are closer to the outer contour line of the stent rod, and there is less balloon material on the inner side of the stent.
  • the maximum cross-sectional size is also smaller.
  • This comparative example uses two pressing operations but neither inflating nor exhausting during the pressing process. It includes the following steps:
  • steps S1 to S3 in this comparative example are the same as the steps S1 to S3 of the above-mentioned embodiment 1, because the balloon was not inflated during the first pressing and gripping, even if the balloon was uniformly squeezed. Folding wings, even after pressing and holding, can’t ensure that the support rods are evenly distributed in the circumferential direction. Just because the outer contour of the balloon flaps is not a regular circle, there is a size difference near the ends of the balloon wings.
  • the stent after being crimped according to Comparative Example 1, because no inflation was performed during the first crimping, no protrusions were formed on the balloon wings to block the deformation and displacement of the stent rod, so that the stent The rods move toward the end of the balloon more or less, causing uneven distribution of the stent rods 12 in the circumferential direction. During subsequent stent implantation, the stent rods may even overlap.
  • a press-squeeze operation was used to inflate the air during the press-squeeze, and the air was pumped after the press-squeeze was completed, but the second press-squeeze operation was not performed. It includes the following steps:
  • step S7 only performs air extraction, but does not perform a second crimping on the stent. This makes the clamping marks on the balloon wings shallower, and the maximum cross-sectional size of the stent after crimping is also larger.
  • This comparative example adopts the operation of inflating during the first pressing and holding and not pumping during the second pressing and holding.
  • the difference from Embodiment 1 is only in step S7.
  • the step S7 of this comparative example is:
  • the difference of this comparative example is only that in step S7, the air is not pumped during the second pressing and gripping, so during the second pressing and gripping, the residual gas in the balloon will still produce resistance to the stent to a certain extent.
  • the opposing force of compression As a result, the clamping marks on the balloon wings are shallower, and the maximum cross-sectional size of the stent after crimping is also larger.
  • Figures 9 to 10 visually show the effects of the above-mentioned embodiments and comparative examples on the removal force of the stent and the maximum cross-sectional size. It can be seen from Figure 9 that increasing the radial force of the crimping can increase the removal force to a certain extent; performing a second crimping of the stent and drawing air during the crimping can increase the removal force of the stent and reduce the stent The maximum cross-sectional size of the stent; increasing the blast pressure can greatly enhance the removal force of the stent, and can also reduce the maximum cross-sectional size of the stent.
  • the removal force of the stent can be tested by the following method, which conforms to the standards ASTM F2394-07 and YY/T-0807.
  • the liner was used to pass through the guide wire cavity, and two pieces of tape were used to glue, and the stent part of the stent system was fixed between the two pieces of tape.
  • the fixed sample is clamped on the tensile machine for pulling.
  • the lower clamp of the tensile machine clamps the proximal end of the stent system (that is, the proximal end of the catheter assembly), and the upper end of the tensile machine
  • the clamp clamps the tape away from the support system. Keep the sample upright and in the middle of the fixture, and start the test. When a peak of tensile force appears on the test display, the test can be stopped, and this peak is the maximum removal force of the stent.
  • the stent crimping method of the present invention is to crimp the stent twice, and the balloon is inflated during the first crimping, and the balloon is evacuated during the second crimping.
  • the stent rods are evenly distributed in the circumferential direction, and the removal force of the stent is increased, so that the force of the stent rods is uniform during subsequent implantation, and the shape of the stent after implantation is good; and the maximum cross-sectional size of the stent can be reduced.

Abstract

A stent (10) crimping method for crimping a stent (10) onto a balloon (20), with the stent (10) having an inner cavity, and the method comprising the steps of inserting the balloon (20) into the inner cavity of the stent (10), placing the balloon (20) and the stent (10) in a crimping cavity of a crimping machine, and blowing air into the balloon (20) while reducing the inner diameter of the crimping cavity for first crimping for the stent (10); and stopping air blowing and the drawing of air from the balloon (20), increasing the inner diameter of the crimping cavity and stopping crimping, continuing to draw air from the balloon (20), and making the crimping cavity contract again for second crimping. In the method, the balloon (20) is crimped twice, and air blowing and negative pressure evacuation operations are respectively carried out for the balloon (20) during the two crimping processes, such that stent rods (12) are uniformly distributed on the balloon (20), and the area of contact between the balloon (20) and the stent (10) is increased, thereby increasing the removal force for the stent (10).

Description

支架的压握方法及支架系统Bracket pressing method and bracket system 技术领域Technical field
本发明涉及医疗器械领域,具体涉及一种支架的压握方法及支架系统。The invention relates to the field of medical equipment, in particular to a method for pressing and holding a stent and a stent system.
背景技术Background technique
经皮腔内动脉成型术,是目前治疗血管狭窄及供血不足引起的疾病(如冠心病)的最有效途径。将支架运送到病变位置,则需要将支架搭载在输送系统上。对于球囊扩张支架而言,往往是利用球囊导管将支架运到病变位置后,然后充盈球囊将压握在球囊上的支架撑开,达到支撑血管的目的。Percutaneous transluminal arterioplasty is currently the most effective way to treat diseases caused by vascular stenosis and insufficient blood supply (such as coronary heart disease). To transport the stent to the diseased location, the stent needs to be mounted on the delivery system. For balloon-expandable stents, a balloon catheter is often used to transport the stent to the diseased location, and then the balloon is filled to expand the stent held on the balloon to achieve the purpose of supporting the blood vessel.
球囊扩张支架性能的一个关键考量因素是支架移除力,支架移除力定义为支架脱离输送系统所需要的最大力。支架搭载在输送系统上通过复杂病变(比如钙化病变),有时候会遇到一些阻力,如果移除力过低,支架很容易在球囊上滑动,导致支架扩张不均匀或者扩张不完全,影响支架有效性;或者导致支架从输送系统上脱载,造成栓塞、心梗等。因此,支架的移除力是评价支架系统使用的安全有效性的重要指标,而这个指标值在满足其它性能的情况下越大越好。A key consideration for the performance of a balloon-expandable stent is the stent removal force, which is defined as the maximum force required for the stent to detach from the delivery system. When the stent is mounted on the delivery system to pass through complex lesions (such as calcified lesions), sometimes it will encounter some resistance. If the removal force is too low, the stent will easily slide on the balloon, resulting in uneven or incomplete expansion of the stent. Effectiveness of the stent; or cause the stent to be unloaded from the delivery system, causing embolism, myocardial infarction, etc. Therefore, the removal force of the stent is an important index to evaluate the safety and effectiveness of the stent system, and the larger the index value is, the better when other performances are met.
目前有三个常见的提高移除力的方向。第一个方向是改变支架的设计,比如对支架表面处理以提高材料表面粗糙度。但此时为保证支架的支撑性能,通常需要改变支架壁厚设计,这会带来大量关于临床安全有效性的评估工作,费时费力。第二个方向是改变球囊的设计,比如对球囊表面进行改性,提高球囊材料表面粗糙度。但这种方式球囊加工工艺极其复杂。第三个是优化压握生产的工艺,比如增加压握径向力值。然而增加压握径向力值对不同的支架设计是有瓶颈的,支架圆周方向上被压握得越小,由于球囊往往是通过折翼的方式来缩小球囊的尺寸,折翼会使球囊表面不均匀,这会导致在压握过程中支架杆在球囊上有的地方好嵌入,有的地方难嵌入,难嵌入的支架杆就会相对球囊表面滑动,导致支架杆相互撞使涂层破损,或者导致支架杆重叠。There are currently three common directions for increasing the removal force. The first direction is to change the design of the bracket, such as the surface treatment of the bracket to improve the surface roughness of the material. However, at this time, in order to ensure the support performance of the stent, it is usually necessary to change the wall thickness design of the stent, which will bring a lot of evaluation work on clinical safety and effectiveness, which is time-consuming and labor-intensive. The second direction is to change the design of the balloon, such as modifying the surface of the balloon to improve the surface roughness of the balloon material. However, the balloon processing technology in this way is extremely complicated. The third is to optimize the process of pressing and holding production, such as increasing the value of the pressing and holding radial force. However, increasing the value of the crimping radial force is a bottleneck for different stent designs. The smaller the stent is crimped in the circumferential direction, because the balloon often uses flaps to reduce the size of the balloon. The surface of the balloon is uneven, which will cause the stent rod to be easily embedded in the balloon during the crimping process, and some parts are difficult to embed. Damage the coating or cause the stent rods to overlap.
基于此,有必要提供一种支架的压握方法,可以大大提高支架的移除力,同时不会增加工艺复杂程度及难度。Based on this, it is necessary to provide a method for pressing and holding the stent, which can greatly improve the removal force of the stent without increasing the complexity and difficulty of the process.
发明内容Summary of the invention
本发明提供的支架的压握方法包括以下步骤:The method for pressing and holding a stent provided by the present invention includes the following steps:
将所述球囊插入至所述支架的内腔中,并将所述球囊与所述支架置于压握机的压握腔内,向所述球囊内鼓气,同时减小所述压握腔的内径以对所述支架进行第一次压握;The balloon is inserted into the inner cavity of the stent, and the balloon and the stent are placed in the compression cavity of the crimping machine to inflate into the balloon while reducing the Crimp the inner diameter of the cavity to crimp the stent for the first time;
停止鼓气,并对所述球囊进行抽气,增大所述压握腔的内径停止压握,保持对所述球囊抽气,再次收缩所述压握腔以对所述支架进行第二次压握。Stop inflating, and evacuate the balloon, increase the inner diameter of the crimp cavity to stop crimping, keep the balloon inflated, and contract the crimp cavity again to perform the first step on the stent. Squeeze twice.
在一实施例中,将所述球囊插入至所述支架的内腔中之前,还包括将所述球囊进行折翼的步骤。In one embodiment, before inserting the balloon into the lumen of the stent, the method further includes the step of folding the wings of the balloon.
在一实施例中,将所述球囊插入所述支架的内腔之前,对球囊进行折翼之后,还包括对所述支架进行预压的步骤,使预压后的所述支架的预压内径与所述球囊折翼后的外径差异在±5%以内。In one embodiment, before inserting the balloon into the lumen of the stent, after folding the balloon, it further includes the step of pre-compressing the stent, so that the pre-compression of the stent is pre-compressed. The difference between the compressed inner diameter and the outer diameter of the balloon after folding wings is within ±5%.
在一实施例中,对所述支架进行预压之后,对所述支架进行第一次压握之前,还包括减小压握腔内径的步骤,使所述压握腔的内径较所述支架的预压外径小5%以内。In one embodiment, after the stent is pre-compressed and before the stent is crimped for the first time, the method further includes the step of reducing the inner diameter of the crimping cavity, so that the inner diameter of the crimping cavity is smaller than that of the stent. The outer diameter of the pre-compression is less than 5% smaller.
在一实施例中,向所述球囊内鼓气时,鼓气压力范围在50磅力/平方英寸~140磅力/平方英寸之间。In one embodiment, when the balloon is inflated, the inflation pressure ranges between 50 psig and 140 psig.
在一实施例中,所述支架包括金属支架或金属复合物支架。In an embodiment, the bracket includes a metal bracket or a metal composite bracket.
在一实施例中,进行所述第一次压握和所述第二次压握之后,分别还包括保持所述压握机的压握径向力进行保压的步骤。In one embodiment, after performing the first and second crimping, respectively, the step of maintaining the crimping radial force of the crimping machine for pressure keeping is further included.
本发明还提供了一种支架系统,所述支架系统包括支架和球囊,所述支架压握在所述球囊外表面,所述支架包括多个支架单元,所述支架单元包括多个相互连接的支架杆,所述支架压握在所述球囊上时,所述多个支架杆基本相互平行,且所述多个支架杆在周向上大致均匀分布,所述球囊部分凸出于所述多个支架杆之间。The present invention also provides a stent system. The stent system includes a stent and a balloon, the stent is pressed on the outer surface of the balloon, the stent includes a plurality of stent units, and the stent unit includes a plurality of mutual Connected stent rods, when the stent is pressed and held on the balloon, the multiple stent rods are substantially parallel to each other, and the multiple stent rods are approximately evenly distributed in the circumferential direction, and the balloon part protrudes Between the plurality of bracket rods.
在一实施例中,所述多个支架杆使所述球囊表面形成夹痕。In one embodiment, the plurality of stent rods form pinch marks on the surface of the balloon.
在一实施例中,所述支架上还载有治疗药物。In one embodiment, the stent also carries therapeutic drugs.
本发明提供的支架的压握方法,通过对球囊进行二次压握,且两次压握时分别对球囊进行鼓气和抽负压操作,使得支架杆在球囊上均匀分布,增大球囊与支架的接触面积,从而增大支架的移除力。本发明提供的按照上述方法制备的支架系统,支架被压握在球囊上时,支架单元上的多个支架杆基本相互平行且多个支架杆在周向上均匀分布,且球囊部分凸出与多个支架杆之间,也即支架杆在球囊外表面基本均匀分布,从而增大球囊与支架之间的接触面积,使得支架的移除力增大,提升支架的稳定性、有效性及安全性。The method for crimping the stent provided by the present invention is that the balloon is crimped twice, and the balloon is inflated and the negative pressure is sucked during the two crimping, so that the stent rods are evenly distributed on the balloon and increase The contact area between the balloon and the stent is large, thereby increasing the removal force of the stent. In the stent system prepared according to the above method provided by the present invention, when the stent is crimped on the balloon, the multiple stent rods on the stent unit are substantially parallel to each other and the multiple stent rods are evenly distributed in the circumferential direction, and the balloon partly protrudes With multiple stent rods, that is, the stent rods are basically evenly distributed on the outer surface of the balloon, thereby increasing the contact area between the balloon and the stent, increasing the removal force of the stent, improving the stability and effectiveness of the stent Sex and safety.
附图说明Description of the drawings
图1为本发明的支架系统的部分结构示意图,包括支架和球囊;Figure 1 is a partial structural diagram of the stent system of the present invention, including a stent and a balloon;
图2为图1所示支架的部分结构示意图;Fig. 2 is a schematic diagram of a part of the structure of the stent shown in Fig. 1;
图3为图1的支架系统的横截面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of the stent system of Fig. 1;
图4至图6为本发明实施例1的支架的压握过程中支架与球囊的结构变化示意图;4 to 6 are schematic diagrams of structural changes of the stent and the balloon during the crimping process of the stent according to Embodiment 1 of the present invention;
图7至图8为按照对比例1的压握方法压握后的支架局部结构及横截面结构示意图;7 to 8 are schematic diagrams of the partial structure and cross-sectional structure of the stent after being crimped according to the crimping method of Comparative Example 1;
图9为按照本发明的实施例以及对比例的压握方法压握后的支架的移除力对比图;9 is a comparison diagram of the removal force of the stent after being crimped according to the crimping method of the embodiment of the present invention and the comparative example;
图10为按照本发明的实施例以及对比例的压握方法压握后的支架的最大截面尺寸对比图。Fig. 10 is a comparison diagram of the maximum cross-sectional size of the stent after being crimped according to the crimping method of the embodiment of the present invention and the comparative example.
具体实施方式Detailed ways
为更好地理解本发明的技术方案及有效效果,以下结合具体实施例对本发明做进一步说明。In order to better understand the technical solutions and effective effects of the present invention, the present invention will be further described below in conjunction with specific embodiments.
本发明提供的支架的压握方法包括以下步骤:The method for pressing and holding a stent provided by the present invention includes the following steps:
-对球囊进行折翼,使球囊形成多瓣均匀球囊翼,并保持球囊处于折翼状态;-Fold the wings of the balloon to make the balloon form multi-valve uniform balloon wings, and keep the balloon in the state of folding wings;
-将支架套于衬棒上一并置于压握机的压握腔内,对支架进行预压,使支架预压后的预压内径与球囊的折翼尺寸大致相等;-Put the stent on the liner rod and place it in the pressing cavity of the pressing machine, and pre-compress the stent so that the pre-compressed inner diameter of the stent after pre-compression is approximately equal to the size of the flaps of the balloon;
-取出支架,将折翼后的球囊插入至被预压后的支架的内腔中,实现球囊与支架的初步装配;-Take out the stent and insert the balloon after the flaps into the lumen of the pre-compressed stent to realize the preliminary assembly of the balloon and the stent;
-将球囊与支架一并置于压握机的压握腔内,减小压握腔内径,使压握腔的内径略小于支架的预压外径;-Put the balloon and stent together in the crimping cavity of the crimping machine, reduce the inner diameter of the crimping cavity so that the inner diameter of the crimping cavity is slightly smaller than the pre-compression outer diameter of the stent;
-设置压握径向力以及压握速度,并连接加压阀,设置鼓气压力,对球囊进行鼓气,同时以一定速度对支架进行第一次压握;-Set the crimping radial force and crimping speed, and connect the pressurizing valve to set the inflation pressure to inflate the balloon, and at the same time to perform the first crimping of the stent at a certain speed;
-压握径向力达到设定值后,保持压握机的压握径向力,进行短暂保压;-After the crimping radial force reaches the set value, keep the crimping radial force of the crimping machine for a short time holding;
-关闭加压阀,连接抽压阀,设置抽气压力,对球囊进行抽气,增大压握腔内径,停止压握,至支架尺寸稳定不回弹后,再次设置压握径向力,保持抽气,对支架进行第二次压握;-Close the pressurizing valve, connect the pumping valve, set the pumping pressure, pump the balloon, increase the inner diameter of the crimping cavity, stop the crimping, and set the crimping radial force again after the stent is stable in size and does not rebound , Keep pumping, and hold the stent for the second time;
-压握径向力达到设定值后,保持压握机的压握径向力,进行短暂保压;-After the crimping radial force reaches the set value, keep the crimping radial force of the crimping machine for a short time holding;
-增大压握机的压握腔内径,关闭抽压阀,将支架与球囊一并从压 握腔内取出,完成支架的压握。-Increase the inner diameter of the crimping cavity of the crimping machine, close the pumping valve, and take the stent and balloon out of the crimping cavity together to complete the crimping of the stent.
其中,上述支架和球囊的规格可以根据实际需求选择,相应地,压握参数也可以根据支架和球囊的规格更改。一般而言,球囊长度需大于支架长度,而支架长度越长,压握时设置的压握径向力也需要越大。Among them, the specifications of the above-mentioned stent and balloon can be selected according to actual needs, and correspondingly, the crimping parameters can also be changed according to the specifications of the stent and balloon. Generally speaking, the length of the balloon needs to be greater than the length of the stent, and the longer the length of the stent, the greater the radial force of the crimping set during crimping.
例如,本发明的球囊折翼后形成的球囊翼的数量可为2瓣~10瓣;折翼后球囊的折翼尺寸(即折翼后的最大外轮廓直径)范围为0.040英寸~0.082英寸;支架规格可根据实际需求选择,如支架的部署规格(即支架在标称压力8atm下的扩张尺寸)为支架直径范围在2毫米~10毫米之间,支架长度范围在8毫米~118毫米之间,支架壁厚范围在50微米~150微米之间;压握时的压握径向力范围可为450N~2670N;压握速度为0.01英寸/秒~0.001英寸/秒;鼓气压力范围可选为50psi(磅力/平方英寸)~140psi;抽气压力范围可选为-0.1psi~-15psi;进行一次压握后的保压时间可为20秒~60秒。For example, the number of balloon wings formed after the flaps of the balloon of the present invention can be 2 to 10 flaps; the size of the flaps of the balloon after the flaps (that is, the maximum outer contour diameter after the flaps) ranges from 0.040 inches to 0.082 inches; stent specifications can be selected according to actual needs, such as stent deployment specifications (that is, the expansion size of the stent under a nominal pressure of 8 atm), the stent diameter ranges from 2 mm to 10 mm, and the stent length ranges from 8 mm to 118 The stent wall thickness ranges from 50 micrometers to 150 micrometers between millimeters; the radial force of the pressure grip can range from 450N to 2670N; the pressure grip speed ranges from 0.01 inch/sec to 0.001 inch/sec; air pressure The range can be selected from 50 psi (pound force per square inch) to 140 psi; the pumping pressure range can be selected from -0.1 psi to -15 psi; the pressure holding time after one pressing can be 20 seconds to 60 seconds.
此外,对支架进行第一压握和第二次压握时的压握径向力、压握速度以及压握之后的保压时间可以相同也可以不同。In addition, the crimping radial force, the crimping speed, and the holding time after the crimping of the stent during the first crimping and the second crimping may be the same or different.
本发明的支架包括金属支架或金属复合物支架,如铁支架、镁支架、钴铬合金支架等。其中,支架上金属覆盖率约在8%~18%之间。The stent of the present invention includes a metal stent or a metal composite stent, such as an iron stent, a magnesium stent, a cobalt-chromium alloy stent, and the like. Among them, the metal coverage on the stent is about 8%-18%.
本发明的球囊材料可以包括尼龙11、尼龙12、PEBAX7233、PEBAX7033、PEBAX6333、PEBAX5533、聚氨酯、聚苯二甲酸乙二醇脂或聚乙烯中的至少一种,且球囊的厚度范围约在0.005毫米~0.1毫米之间。The balloon material of the present invention may include at least one of nylon 11, nylon 12, PEBAX7233, PEBAX7033, PEBAX6333, PEBAX5533, polyurethane, polyethylene phthalate or polyethylene, and the thickness of the balloon is about 0.005. Between millimeters and 0.1 millimeters.
本发明提供的按照上述方法制备的支架系统100的部分结构如图1所示。支架系统100包括支架10、球囊20以及导管组件30。其中球囊20的两端与导管组件30固定连接;支架10压握在球囊20的外表面,且球囊20的轴向长度大于支架10的轴向长度。导管组件30上被球囊20覆盖的部分还设有显影结构40,显影结构的数量可以为2个,且两个显影结构40位于支架的两端,且均设置在导管组件30上未被支架10覆盖的部分,用于在显影设备下指示支架在植入过程中所处的位置,提高支架植入位置的准确性。The partial structure of the stent system 100 prepared according to the above method provided by the present invention is shown in FIG. 1. The stent system 100 includes a stent 10, a balloon 20, and a catheter assembly 30. The two ends of the balloon 20 are fixedly connected to the catheter assembly 30; the stent 10 is pressed on the outer surface of the balloon 20, and the axial length of the balloon 20 is greater than the axial length of the stent 10. The part of the catheter assembly 30 covered by the balloon 20 is also provided with a developing structure 40. The number of developing structures can be two, and the two developing structures 40 are located at both ends of the stent, and both are arranged on the catheter assembly 30 without being stent. 10 The covered part is used to indicate the position of the stent during the implantation process under the imaging device to improve the accuracy of the implantation position of the stent.
结合图1和图2所示,支架10包括多个支架单元11和连接单元。多个支架单元11沿支架10的长度方向排列且通过连接单元相连。在一些实施例中,连接单元可以包括第一连接单元13和第二连接单元14。其中,第一连接单元13包括Ω结构,可以为支架10的变形提供 一定余量和缓冲;第二连接单元14围合成闭合结构,闭合结构内也可以填充显影物质15。As shown in combination with FIG. 1 and FIG. 2, the bracket 10 includes a plurality of bracket units 11 and connecting units. A plurality of bracket units 11 are arranged along the length direction of the bracket 10 and connected by connecting units. In some embodiments, the connection unit may include a first connection unit 13 and a second connection unit 14. Among them, the first connecting unit 13 includes an Ω structure, which can provide a certain margin and cushion for the deformation of the stent 10;
支架单元11包括多个支架杆12和连接件16。任一支架杆12的近端通过一个连接件16与相邻的一个支架杆12的近端相连,该任一支架杆12的远端通过另一连接件16与另一相邻的一个支架杆的远端相连,从而使得支架单元11在周向上形成闭合的结构。The bracket unit 11 includes a plurality of bracket rods 12 and connecting pieces 16. The proximal end of any stent rod 12 is connected to the proximal end of an adjacent stent rod 12 through a connecting piece 16, and the distal end of any stent rod 12 is connected to another adjacent stent rod through another connecting piece 16 The distal ends of the brackets are connected, so that the stent unit 11 forms a closed structure in the circumferential direction.
结合图2和图3所示,当支架10压握在球囊20上时,多个支架杆12基本相互平行,且多个支架杆12在周向上大致均匀分布,且球囊20部分凸出于多个支架杆12之间,从而使得球囊20不仅与支架杆12的内表面相接触,还与支架杆12的侧面相接触,从而增大球囊20与支架10的接触面积,使得二者之间的摩擦力增大,提高支架的移除力。更进一步地,支架杆12还可以使得球囊20表面形成夹痕,从而使得球囊20凸出在支架杆12之间的部分形状稳定。2 and 3, when the stent 10 is pressed and held on the balloon 20, the plurality of stent rods 12 are substantially parallel to each other, and the plurality of stent rods 12 are approximately evenly distributed in the circumferential direction, and the balloon 20 partially protrudes Between the multiple stent rods 12, so that the balloon 20 not only contacts the inner surface of the stent rod 12, but also contacts the side surface of the stent rod 12, thereby increasing the contact area between the balloon 20 and the stent 10, so that two The friction between the two increases, which improves the removal force of the stent. Furthermore, the stent rod 12 can also form a pinch mark on the surface of the balloon 20, so that the portion of the balloon 20 protruding between the stent rods 12 is stable in shape.
在一些实施例中,支架10的表面还可以载有治疗药物,例如西罗莫司(sirolimus)、依维莫司(everolimus)、紫杉醇(Paclitaxel)等。In some embodiments, the surface of the stent 10 may also carry therapeutic drugs, such as sirolimus, everolimus, paclitaxel, and the like.
以下将列出具体实施例以及对比例对本发明的支架的压握方法以及该方法带来的效果做进一步详细说明。下述具体实施例以及对比例均以压握规格为3.5X8.0的支架(即支架的部署规格为支架外径约为3.5毫米,长度约为8毫米)为例。Specific embodiments and comparative examples will be listed below to further describe the pressing method of the stent of the present invention and the effects brought by the method in further detail. The following specific embodiments and comparative examples all take a stent with a crimping specification of 3.5×8.0 (that is, the deployment specification of the stent is that the outer diameter of the stent is about 3.5 mm and the length is about 8 mm) as an example.
实施例1Example 1
结合图4至图6,本实施例的支架的压握方法包括以下步骤:With reference to Figures 4 to 6, the method for pressing and gripping the stent of this embodiment includes the following steps:
S1、对球囊20进行折翼,使球囊20形成三瓣均匀球囊翼21,并保持球囊20处于折翼状态;S1. Fold the wings of the balloon 20 so that the balloon 20 forms a three-valve uniform balloon wing 21, and keep the balloon 20 in a folded wing state;
步骤S1对球囊20进行折翼,尤其是进行折翼使球囊形成多瓣均匀球囊翼21,从而确保球囊折翼后整体轮廓匀称,确保后续支架可以压握到更小的尺寸,从而可以使用更小的输送鞘将支架输送到病灶处。同时,始终保持处于均匀折翼状态的球囊也能保证支架扩张时,球囊对支架作用力均匀,支架扩张均匀性更好。对球囊进行折翼时,球囊翼的数量可为2~10瓣,优选为3~5瓣。本实施例对球囊20进行均匀折翼后的球囊折翼尺寸约为0.046英寸(约1.1684毫米)。Step S1 is to fold the wings of the balloon 20, especially to make the balloon form a multi-valve uniform balloon wing 21, so as to ensure that the overall contour of the balloon is symmetrical after folding, and to ensure that the subsequent stent can be crimped to a smaller size. Thus, a smaller delivery sheath can be used to deliver the stent to the lesion. At the same time, the balloon that is always kept in a uniformly folded state can also ensure that when the stent is expanded, the force of the balloon on the stent is uniform, and the uniformity of the stent expansion is better. When the balloon is folded, the number of balloon wings can be 2-10 flaps, preferably 3-5 flaps. In this embodiment, the size of the balloon flaps after uniformly flapping the balloon 20 is about 0.046 inches (about 1.1684 mm).
S2、将支架10套于衬棒上,并在支架10外套一层用于保护支架10避免被刮伤的PTFE薄膜,然后一并置于压握机的压握腔内,对支架10进行预压,使支架10预压后的预压内径与球囊30的折翼尺寸 大致相等;S2. Put the stent 10 on the liner rod, and coat the stent 10 with a layer of PTFE film to protect the stent 10 from being scratched, and then place it in the pressing cavity of the pressing machine to pre-determine the stent 10 Pressure, so that the pre-compressed inner diameter of the stent 10 after pre-compression is approximately equal to the size of the flaps of the balloon 30;
步骤S2中,对切割成型的支架进行预压,可以适当减小支架10的内径和外径,使得后续压握时,支架10与球囊20之间的间隙减小,且支架的预压内径能与球囊的折翼尺寸大致相等,从而尽量避免二者在压握时发生相对移动。对于不同规格的支架,预压尺寸不同,故而预压时所施加的力也不同。本实施例中,因折翼后球囊的折翼尺寸约为0.046英寸,因此,采用50psi的气缸驱动压握机对支架进行预压,预压后支架10的预压内径约为0.048英寸,预压外径约为0.056英寸。应当理解,后续需将球囊20插入到支架10的内腔中,故而支架的预压内径稍大于球囊的折翼尺寸,所以本发明所述“大致相等”是指支架与球囊之间的间隙较小,在不受外力牵拉时,支架与球囊不会轻易发生相对移动;或可以理解为支架的内径与球囊的外径之间的差异在±5%以内。In step S2, the cut and shaped stent is pre-compressed to appropriately reduce the inner diameter and outer diameter of the stent 10, so that during subsequent crimping, the gap between the stent 10 and the balloon 20 is reduced, and the pre-compressed inner diameter of the stent It can be roughly the same size as the flaps of the balloon, so as to avoid relative movement between the two when crimping. For stents of different specifications, the size of the preload is different, so the force applied during the preload is also different. In this embodiment, since the flap size of the balloon after the flap is about 0.046 inches, a 50 psi cylinder is used to drive the press to pre-compress the stent. After pre-compression, the pre-compressed inner diameter of the stent 10 is about 0.048 inches. The outer diameter of the pre-compression is approximately 0.056 inches. It should be understood that the balloon 20 needs to be inserted into the lumen of the stent 10 subsequently, so the pre-compressed inner diameter of the stent is slightly larger than the flap size of the balloon. Therefore, the “substantially equal” in the present invention refers to the distance between the stent and the balloon. The gap between the stent and the balloon is small, and the stent and the balloon will not easily move relative to each other when it is not pulled by external force; or it can be understood that the difference between the inner diameter of the stent and the outer diameter of the balloon is within ±5%.
S3、从压握机的压握腔内取出支架10,将折翼后的球囊20插入至被预压后的支架10的内腔中,实现球囊20与支架10的初步装配;S3. Take out the stent 10 from the squeeze cavity of the squeeze machine, and insert the balloon 20 after the flaps into the inner cavity of the pre-compressed stent 10 to realize the preliminary assembly of the balloon 20 and the stent 10;
如图4所示,进行压握前,支架杆12之间的周向距离较大。球囊20插入支架10的内腔后,基本上每个支架杆12均能与球囊翼21相接触,且球囊翼21均匀分布,球囊翼21的末端正好位于两个支架杆12之间的空隙处。此外,在将球囊插入支架之前,需要剥除支架外的薄膜,观察支架外观是否完整,是否存在刮痕等损伤。As shown in FIG. 4, before the crimping, the circumferential distance between the bracket rods 12 is relatively large. After the balloon 20 is inserted into the inner cavity of the stent 10, basically each stent rod 12 can contact the balloon wings 21, and the balloon wings 21 are evenly distributed, and the ends of the balloon wings 21 are located exactly between the two stent rods 12 Between the gaps. In addition, before inserting the balloon into the stent, it is necessary to peel off the film outside the stent to observe whether the appearance of the stent is complete and whether there is damage such as scratches.
S4、将球囊20与支架10一并置于压握机的压握腔内,减小压握腔内径,使压握腔的内径较支架10的预压外径小5%以内;S4. Place the balloon 20 and the stent 10 together in the crimping cavity of the crimping machine to reduce the inner diameter of the crimping cavity so that the inner diameter of the crimping cavity is less than 5% smaller than the pre-compressed outer diameter of the stent 10;
在正式压握前,将压握腔内径减小到略小于支架10的预压外径的位置,减小压握腔内壁与支架10之间的距离,可以尽量避免后续压握过程中对球囊进行鼓气时,造成支架被球囊扩张,进而支架杆发生变形甚至支架失效的情况。本实施例中,支架10的预压外径约为0.056英寸,故而步骤S4中压握腔可减小至0.055英寸。Before the formal crimping, reduce the inner diameter of the crimping cavity to a position slightly smaller than the pre-compressed outer diameter of the stent 10, and reduce the distance between the inner wall of the crimping cavity and the stent 10, so as to avoid the ball in the subsequent crimping process. When the balloon is inflated, the stent is expanded by the balloon, and the stent rod is deformed or even the stent fails. In this embodiment, the pre-compressed outer diameter of the stent 10 is about 0.056 inches, so the pressing cavity in step S4 can be reduced to 0.055 inches.
S5、设置压握机的压握径向力为944N、压握速度为0.001英寸/秒;并连接加压阀,设置鼓气压力为30psi,开始对球囊20进行鼓气,接着开始对支架20进行第一次压握;S5. Set the crimping radial force of the crimping machine to 944N and the crimping speed to 0.001 inch/sec; and connect the pressurizing valve, set the inflation pressure to 30 psi, start to inflate the balloon 20, and then start to stent 20 Perform the first press grip;
如图5所示,设置好相关参数开始压握时,球囊20因鼓气充盈部分膨胀,从而产生抵抗支架10变形的反向力(也即与压握径向力相反的力),尤其是球囊翼21上靠近支架10的内表面的一侧,在未受支架杆12阻挡的部分初步形成阻挡支架杆12变形的凸起,使得支架 杆12能在第一次压握过程中始终保持在周向上均匀分布,不会发生偏移或重叠。此外,由于充盈的球囊20能产生抵抗支架10变形的反向力,从而提高了支架10与球囊20达到压缩极限的压握径向力,使得支架与球囊压缩更紧密,支架移除力更高。As shown in Fig. 5, when the relevant parameters are set and the pressure is started, the balloon 20 expands due to the inflated part, thereby generating a reverse force against the deformation of the stent 10 (that is, the force opposite to the radial force of the pressure and grip), especially It is the side of the balloon wing 21 that is close to the inner surface of the stent 10, and a protrusion that blocks the deformation of the stent rod 12 is initially formed in the part that is not blocked by the stent rod 12, so that the stent rod 12 can always be pressed and gripped for the first time. Keep evenly distributed in the circumferential direction without shifting or overlapping. In addition, since the inflated balloon 20 can generate a reverse force against the deformation of the stent 10, the compression and grip radial force for the stent 10 and the balloon 20 to reach the compression limit is increased, so that the stent and the balloon are compressed more tightly, and the stent is removed. Power is higher.
S6、持续压握至压握径向力达到设定值944N后,保持压握机的压握径向力,进行短暂保压,保压时间为30秒;S6. After pressing and holding until the radial force of pressing and holding reaches the set value of 944N, maintain the radial force of pressing and holding of the press and hold the pressure for a short time, and the holding time is 30 seconds;
在步骤S6中,压握机的压握径向力达到设定的值后,仍保持压握机的压握腔处于压握状态,保持对支架的压握,进一步巩固支架的形态,使支架的压握形态稳定,也进一步使得球囊翼上因支架杆的限位和阻挡产生的夹痕更稳定。如若达到压握径向力设定值即解除压握,此时,支架压握形态不稳定,增大压握腔的内径后支架可能会发生快速回弹,甚至脱离球囊表面,使压握失败。In step S6, after the crimping radial force of the crimping machine reaches the set value, the crimping cavity of the crimping machine is still kept in the crimping state, the stent is kept crimped, and the shape of the stent is further consolidated to make the stent The compression and grip shape of the stent is stable, which further makes the pinch marks on the balloon wings due to the restriction and blocking of the stent rod more stable. If the crimping radial force is reached, the crimping will be released. At this time, the crimping shape of the stent is unstable. After increasing the inner diameter of the crimping cavity, the stent may rebound quickly, or even detach from the balloon surface, making the crimping fail.
S7、关闭加压阀,连接抽压阀,设置抽气压力为-12psi,对球囊进行抽气,接着增大压握腔的内径停止压握约5秒,至支架尺寸稳定不回弹后,再次设置压握机的压握径向力为944N和压握速度为0.001英寸/秒,保持抽气,对支架进行第二次压握;S7. Close the pressurizing valve, connect the pumping valve, set the pumping pressure to -12psi, and pump the balloon, then increase the inner diameter of the press and grip cavity and stop the press and grip for about 5 seconds until the stent is stable in size and does not rebound. , Once again set the crimping radial force of the crimping machine to 944N and the crimping speed to 0.001 inch/sec, keep air suction, and perform a second crimping on the stent;
在步骤S7中,先关闭加压阀,停止对球囊20的鼓气操作,接着对球囊20进行抽气,抽出球囊内的剩余气体后,再增大压握腔内径,避免撤除压握腔的压握后,球囊膨胀使支架变形。同时,增大压握腔的内径停止压握使支架尺寸稳定后再次进行压握,并且压握过程中始终保持对球囊抽气,使得球囊内的气体不会抵抗压握腔对球囊的压握。对支架进行第二次压握时,彻底抽出球囊内的气体,使支架能被压缩到更小的尺寸。此时,由于在第一次压握时已经在球囊上形成了位于支架杆之间的凸起,且球囊翼上形成稳定的夹痕,在第二次压握时抽气并不会使位于支架杆支架的球囊材料改变位置或球囊翼上的夹痕消失。In step S7, first close the pressurizing valve, stop the inflating operation of the balloon 20, and then evacuate the balloon 20. After the remaining air in the balloon is extracted, the inner diameter of the crimping cavity is increased to avoid removing the pressure. After the grip cavity is crimped, the balloon expands to deform the stent. At the same time, increase the inner diameter of the crimping cavity to stop crimping to stabilize the size of the stent before crimping again, and always keep the balloon inflated during the crimping process, so that the air in the balloon will not resist the pressure of the crimping cavity to the balloon. The pressure grip. When the stent is pressed for the second time, the air in the balloon is completely extracted, so that the stent can be compressed to a smaller size. At this time, since the bulges between the stent rods have been formed on the balloon during the first crimping, and the balloon wings have formed stable clamping marks, the air will not be sucked during the second crimping. Change the position of the balloon material on the stent rod stent or the pinch marks on the balloon wings disappear.
S8、压握径向力达到设定值后,保持压握机的压握径向力,进行短暂保压,保压时间为30秒;S8. After the pressing and gripping radial force reaches the set value, keep the pressing and gripping radial force of the press and hold the pressure for a short time, and the holding time is 30 seconds;
与步骤S6相似,步骤S8的保压目的也是为了进一步巩固支架的形态,使支架的压握形态稳定。Similar to step S6, the purpose of maintaining pressure in step S8 is also to further consolidate the shape of the stent and stabilize the stent's crimping shape.
S9、增大压握机的压握腔内径,停止压握,关闭抽压阀,将支架与球囊一并从压握腔内取出,完成支架的压握。S9. Increase the inner diameter of the crimping cavity of the crimping machine, stop crimping, close the pumping valve, take out the stent and balloon from the crimping cavity together to complete the crimping of the stent.
如图6所示,完成两次压握后的支架上的支架杆12之间的周向距离更小,支架10的直径也更小。且相对于刚开始压握时的球囊翼21, 压握完成后,球囊翼21上形成的凸起更明显,甚至可以与支架杆12位于同一外轮廓线上。所以,按照本实施例压握后的支架,不仅支架杆在周向上均匀分布,保证支架扩张时受力均匀,支架展开形态良好;而且球囊上形成的凸起能增大支架与球囊的接触面积,从而增大支架的移除力,凸起也能形成物理阻挡,增大支架杆相对移动的阻力。As shown in FIG. 6, the circumferential distance between the stent rods 12 on the stent after the two crimping is completed is smaller, and the diameter of the stent 10 is also smaller. Compared with the balloon wing 21 when it was first crimped, the protrusions formed on the balloon wing 21 are more obvious after the crimping is completed, and can even be located on the same outer contour line as the stent rod 12. Therefore, according to the stent after pressing and gripping in this embodiment, not only the stent rods are evenly distributed in the circumferential direction, but the force is uniform when the stent expands, and the stent deployment shape is good; and the protrusions formed on the balloon can increase the gap between the stent and the balloon. The contact area increases the removal force of the stent, and the protrusions can also form a physical barrier, which increases the resistance of the stent rod to the relative movement.
应当理解,对支架进行预压时所采用的压握机与第一次压握及第二次压握时所采用的压握机可以相同也可以不同,并且,当压握机本身附带覆膜系统时,即不再需要在预压或压握前对支架进行覆膜操作。此外,步骤S5和步骤S7中的压握时间以及压握速度可以相同也可以不同,步骤S6以及步骤S8中的保压时间可以相同也可以不同。It should be understood that the pressing machine used for pre-pressing the stent and the pressing machine used for the first pressing and the second pressing may be the same or different, and when the pressing machine itself is attached with a film When the system is used, it is no longer necessary to cover the stent before pre-compression or crimping. In addition, the pressing time and pressing speed in step S5 and step S7 may be the same or different, and the holding time in step S6 and step S8 may be the same or different.
实施例2Example 2
本实施例的支架的压握方法与实施例1的压握方法基本相同,不同之处仅在于本实施例中步骤S5进行第一次压握时,设置的鼓气压力比实施例1的鼓气压力大,鼓气压力设为140psi。本实施例中设置更大的鼓气压力,可以使得第一次压握时,球囊产生的抵抗支架变形的反向力更大,从而支架和球囊达到压缩极限的压握径向力也得到提高,最终提高支架的移除力。同时,鼓气压力更大,被鼓入支架杆之间形成凸起的球囊材料也越多,凸起更靠近支架杆的外轮廓线,位于支架内侧的球囊材料更少,从而支架的最大截面尺寸也更小。The pressing method of the stent of this embodiment is basically the same as the pressing method of embodiment 1, the difference is only that when the first pressing and holding is performed in step S5 in this embodiment, the blast pressure is set to be higher than that of the drum of embodiment 1. The air pressure is large, and the blast pressure is set to 140 psi. In this embodiment, a larger inflation pressure can be set to make the balloon produce a greater reverse force against deformation of the stent during the first crimping, so that the stent and the balloon’s compressive radial force at the compression limit is also obtained. Increase, and ultimately increase the removal force of the stent. At the same time, the higher the inflation pressure, the more balloon material is bulged between the stent rods to form protrusions. The protrusions are closer to the outer contour line of the stent rod, and there is less balloon material on the inner side of the stent. The maximum cross-sectional size is also smaller.
为更好地体现本发明的压握方法的有益效果和优越性,以下还列举了部分对比例与上述实施例进行比对。In order to better reflect the beneficial effects and advantages of the pressing method of the present invention, some comparative examples are also listed below for comparison with the above-mentioned embodiments.
对比例1Comparative example 1
本对比例采用两次压握但压握过程中既不鼓气也不抽气的操作。具体包括以下步骤:This comparative example uses two pressing operations but neither inflating nor exhausting during the pressing process. It includes the following steps:
S1、对球囊20进行折翼,使球囊20形成三瓣均匀球囊翼21,并保持球囊20处于折翼状态;S1. Fold the wings of the balloon 20 so that the balloon 20 forms a three-valve uniform balloon wing 21, and keep the balloon 20 in a folded wing state;
S2、将支架10套于衬棒上,并在支架10外套一层用于保护支架10避免被刮伤的PTFE薄膜,然后一并置于压握机的压握腔内,对支架10进行预压,使支架10预压后的预压内径与球囊30的折翼尺寸大致相等;S2. Put the stent 10 on the liner rod, and coat the stent 10 with a layer of PTFE film to protect the stent 10 from being scratched, and then place it in the pressing cavity of the pressing machine to pre-determine the stent 10 Pressure, so that the pre-compressed inner diameter of the stent 10 after pre-compression is approximately equal to the size of the flaps of the balloon 30;
S3、从压握机的压握腔内取出支架10,将折翼后的球囊20插入至 被预压后的支架10的内腔中,实现球囊20与支架10的初步装配;S3. Take out the stent 10 from the squeeze cavity of the squeeze machine, and insert the balloon 20 with the flaps into the inner cavity of the pre-compressed stent 10 to realize the preliminary assembly of the balloon 20 and the stent 10;
S4、设置压握机的压握径向力为674N、压握速度为0.001英寸/秒,开始对支架20进行第一次压握;S4. Set the crimping radial force of the crimping machine to 674N and the crimping speed to 0.001 inch/sec, and start the first crimping of the stent 20;
S5、持续压握至压握径向力达到设定值674N后,保持压握机的压握径向力,进行短暂保压,保压时间为30秒;S5. Keep pressing until the radial force of pressing and holding reaches the set value of 674N, then keep the radial force of pressing and holding of the press and hold the pressure for a short time, and the holding time is 30 seconds;
S6、增大压握腔的内径停止压握约5秒,至支架尺寸稳定不回弹后,再次设置压握机的压握径向力为674N和压握速度为0.001英寸/秒,对支架进行第二次压握;S6. Increase the inner diameter of the crimping cavity and stop crimping for about 5 seconds. After the stent is stable in size and does not rebound, set the crimping radial force of the crimping machine to 674N and the crimping speed to 0.001 inch/sec. Perform a second press grip;
S7、压握径向力达到设定值后,保持压握机的压握径向力,进行短暂保压,保压时间为30秒;S7. After the pressing and gripping radial force reaches the set value, the pressing and gripping radial force of the pressing and gripping machine is maintained, and the pressure is maintained for a short period of time for 30 seconds;
S8、增大压握机的压握腔的内径停止压握,将支架与球囊一并从压握腔内取出,完成支架的压握。S8. Increase the inner diameter of the crimping cavity of the crimping machine to stop crimping, and take out the stent and the balloon from the crimping cavity together to complete the crimping of the stent.
本对比例中虽然步骤S1至步骤S3与上述实施例1的步骤S1至步骤S3相同,但由于进行第一次压握时,本对比例未对球囊进行鼓气,即便球囊进行了均匀折翼,压握后也不能保证支架杆周向上均匀分布。只是因为球囊折翼后的外轮廓并非规则的圆形,在球囊翼的末端附近存在尺寸差。如图7和图8所示,按照对比例1压握后的支架,因为第一次压握时未进行鼓气,未在球囊翼上形成阻挡支架杆变形移位的凸起,使得支架杆或多或少存在朝向球囊末端的位置移动,造成支架杆12在周向上分布不均匀,后续支架植入时,支架杆甚至会发生重叠。Although the steps S1 to S3 in this comparative example are the same as the steps S1 to S3 of the above-mentioned embodiment 1, because the balloon was not inflated during the first pressing and gripping, even if the balloon was uniformly squeezed. Folding wings, even after pressing and holding, can’t ensure that the support rods are evenly distributed in the circumferential direction. Just because the outer contour of the balloon flaps is not a regular circle, there is a size difference near the ends of the balloon wings. As shown in Figures 7 and 8, the stent after being crimped according to Comparative Example 1, because no inflation was performed during the first crimping, no protrusions were formed on the balloon wings to block the deformation and displacement of the stent rod, so that the stent The rods move toward the end of the balloon more or less, causing uneven distribution of the stent rods 12 in the circumferential direction. During subsequent stent implantation, the stent rods may even overlap.
应当注意,因本对比例压握时不对球囊鼓气,故压握前省略了减小压握腔内径的步骤。It should be noted that, since the balloon is not inflated during crimping in this comparative example, the step of reducing the inner diameter of the crimping cavity is omitted before crimping.
对比例2Comparative example 2
本对比例与对比例1的区别仅在于两次压握时采用更大的压握径向力,本对比例两次压握时采用与上述实施例1相同的944N的压握径向力。The difference between this comparative example and comparative example 1 is only that a greater radial force of pressing and gripping is used during the two pressing and gripping, and the same radial force of pressing and gripping of 944N as in the above-mentioned embodiment 1 is used in this comparative example for two pressing and gripping.
与对比例1相比,因为采用了更大的压握径向力,按照对比例2的方法压握之后的支架移除力比对比例1的支架的移除力更大,而支架的最大截面尺寸则比对比例1的最大截面尺寸更小。Compared with Comparative Example 1, because of the larger radial force of pressing and gripping, the removal force of the stent after pressing and holding according to the method of Comparative Example 2 is greater than that of the stent of Comparative Example 1, and the maximum force of the stent is The cross-sectional size is smaller than the maximum cross-sectional size of Comparative Example 1.
对比例3Comparative example 3
本对比例采用一次压握且压握时鼓气,压握完成后抽气但不进行 第二次压握的操作。具体包括以下步骤:In this comparative example, a press-squeeze operation was used to inflate the air during the press-squeeze, and the air was pumped after the press-squeeze was completed, but the second press-squeeze operation was not performed. It includes the following steps:
S1、对球囊20进行折翼,使球囊20形成三瓣均匀球囊翼21,并保持球囊20处于折翼状态;S1. Fold the wings of the balloon 20 so that the balloon 20 forms a three-valve uniform balloon wing 21, and keep the balloon 20 in a folded wing state;
S2、将支架10套于衬棒上,并在支架10外套一层用于保护支架10避免被刮伤的PTFE薄膜,然后一并置于压握机的压握腔内,对支架10进行预压,使支架10预压后的预压内径与球囊30的折翼尺寸大致相等;S2. Put the stent 10 on the liner rod, and coat the stent 10 with a layer of PTFE film to protect the stent 10 from being scratched, and then place it in the pressing cavity of the pressing machine to pre-determine the stent 10 Pressure, so that the pre-compressed inner diameter of the stent 10 after pre-compression is approximately equal to the size of the flaps of the balloon 30;
S3、从压握机的压握腔内取出支架10,将折翼后的球囊20插入至被预压后的支架10的内腔中,实现球囊20与支架10的初步装配;S3. Take out the stent 10 from the squeeze cavity of the squeeze machine, and insert the balloon 20 after the flaps into the inner cavity of the pre-compressed stent 10 to realize the preliminary assembly of the balloon 20 and the stent 10;
S4、将球囊20与支架10一并置于压握机的压握腔内,减小压握腔内径,使压握腔的内径较支架10的预压外径小5%以内;S4. Place the balloon 20 and the stent 10 together in the crimping cavity of the crimping machine to reduce the inner diameter of the crimping cavity so that the inner diameter of the crimping cavity is less than 5% smaller than the pre-compressed outer diameter of the stent 10;
S5、设置压握机的压握径向力为944N、压握速度为0.001英寸/秒;并连接加压阀,设置鼓气压力为30psi,开始对球囊20进行鼓气,接着开始对支架20进行压握;S5. Set the crimping radial force of the crimping machine to 944N and the crimping speed to 0.001 inch/sec; and connect the pressurizing valve, set the inflation pressure to 30 psi, start to inflate the balloon 20, and then start to stent 20 to press and hold;
S6、持续压握至压握径向力达到设定值944N后,保持压握机的压握径向力,进行短暂保压,保压时间为30秒;S6. After pressing and holding until the radial force of pressing and holding reaches the set value of 944N, maintain the radial force of pressing and holding of the press and hold the pressure for a short time, and the holding time is 30 seconds;
S7、关闭加压阀,连接抽压阀,设置抽气压力为-12psi,对球囊进行抽气,接着增大压握腔的内径停止压握约5秒,至支架尺寸稳定不回弹;S7. Close the pressurizing valve, connect the pumping valve, set the pumping pressure to -12psi, pump the balloon, and then increase the inner diameter of the press and grip cavity to stop the press and grip for about 5 seconds until the stent is stable in size and does not rebound;
S8、增大压握机的压握腔的内径停止压握,关闭抽压阀,将支架与球囊一并从压握腔内取出,完成支架的压握。S8. Increase the inner diameter of the crimping cavity of the crimping machine to stop crimping, close the pumping valve, and take out the stent and the balloon from the crimping cavity together to complete the crimping of the stent.
与实施例1相比,本对比例的区别仅在于步骤S7仅进行抽气,但不对支架进行第二次压握。使得球囊翼上的夹痕更浅,且支架压握后的最大截面尺寸也更大。Compared with Example 1, the difference in this comparative example is only that step S7 only performs air extraction, but does not perform a second crimping on the stent. This makes the clamping marks on the balloon wings shallower, and the maximum cross-sectional size of the stent after crimping is also larger.
对比例4Comparative example 4
本对比例采用第一次压握时鼓气,第二次压握时不抽气的操作。与实施例1的区别仅在于步骤S7,本对比例的步骤S7为:This comparative example adopts the operation of inflating during the first pressing and holding and not pumping during the second pressing and holding. The difference from Embodiment 1 is only in step S7. The step S7 of this comparative example is:
S7、关闭加压阀,接着增大压握腔的内径停止压握约5秒,至支架尺寸稳定不回弹后,再次设置压握机的压握径向力为944N和压握速度为0.001英寸/秒,对支架进行第二次压握;S7. Close the pressurizing valve, then increase the inner diameter of the crimping cavity and stop crimping for about 5 seconds. After the stent size is stable and does not rebound, set the crimping radial force of the crimping machine to 944N and the crimping speed to 0.001 again. Inch/second, press and hold the stent for the second time;
与对比例2相比,本对比例的区别仅在于步骤S7进行第二次压握时并不抽气,所以第二次压握时,球囊内的残余气体一定程度上依旧会产生抵抗支架压缩的反向力。从而,使得球囊翼上的夹痕更浅,且 支架压握后的最大截面尺寸也更大。Compared with comparative example 2, the difference of this comparative example is only that in step S7, the air is not pumped during the second pressing and gripping, so during the second pressing and gripping, the residual gas in the balloon will still produce resistance to the stent to a certain extent. The opposing force of compression. As a result, the clamping marks on the balloon wings are shallower, and the maximum cross-sectional size of the stent after crimping is also larger.
而与对比例3相比,本对比例虽然未对球囊抽气,但进行了第二次压握,一定程度上能增大支架的移除力,同时稍减小支架的最大截面尺寸。Compared with Comparative Example 3, although the balloon was not evacuated in this Comparative Example, the second compression grip was performed, which can increase the removal force of the stent to a certain extent, while slightly reducing the maximum cross-sectional size of the stent.
图9至图10直观地示出了上述各实施例以及对比例对支架移除力以及最大截面尺寸的影响。从图9可以看出,增大压握径向力可以一定程度上增大的移除力;对支架进行二次压握且压握时抽气能增大支架的移除力以及减小支架的最大截面尺寸;增大鼓气压力能大大增强支架的移除力,也能减小支架的最大截面尺寸。Figures 9 to 10 visually show the effects of the above-mentioned embodiments and comparative examples on the removal force of the stent and the maximum cross-sectional size. It can be seen from Figure 9 that increasing the radial force of the crimping can increase the removal force to a certain extent; performing a second crimping of the stent and drawing air during the crimping can increase the removal force of the stent and reduce the stent The maximum cross-sectional size of the stent; increasing the blast pressure can greatly enhance the removal force of the stent, and can also reduce the maximum cross-sectional size of the stent.
支架的移除力可通过下述方法测试,下述测试方法符合标准ASTM F2394-07和YY/T-0807。The removal force of the stent can be tested by the following method, which conforms to the standards ASTM F2394-07 and YY/T-0807.
具体地,测试前,采用衬丝穿过导丝腔,并用两片胶带对粘,将支架系统的支架部分固定在两片胶带之间,注意支架两端留出约1毫米的长度不与胶带的带胶面接触;将固定好的样品夹持在拉力机上进行牵拉,夹持时,拉力机的下夹具夹持支架系统的近端(也即导管组件的近端),拉力机的上夹具夹持远离支架系统的胶带。使样品保持竖直状态且位于夹具正中间的位置,开始测试。当测试显示器上出现拉力峰值,即可停止测试,该峰值即支架的最大移除力。Specifically, before the test, the liner was used to pass through the guide wire cavity, and two pieces of tape were used to glue, and the stent part of the stent system was fixed between the two pieces of tape. The fixed sample is clamped on the tensile machine for pulling. During clamping, the lower clamp of the tensile machine clamps the proximal end of the stent system (that is, the proximal end of the catheter assembly), and the upper end of the tensile machine The clamp clamps the tape away from the support system. Keep the sample upright and in the middle of the fixture, and start the test. When a peak of tensile force appears on the test display, the test can be stopped, and this peak is the maximum removal force of the stent.
综上所述,本发明的支架的压握方法通过对支架进行两次压握,且第一次压握时对球囊鼓气、第二次压握时对球囊进行抽气,既可以使压握后支架杆在周向上均匀分布,增大支架的移除力,使得后续植入时支架杆受力均匀,支架植入后形态良好;又可以减小支架的最大截面尺寸,从而可以使用更小的输送鞘输送支架,减小植入过程中鞘管造成的伤害。In summary, the stent crimping method of the present invention is to crimp the stent twice, and the balloon is inflated during the first crimping, and the balloon is evacuated during the second crimping. After crimping, the stent rods are evenly distributed in the circumferential direction, and the removal force of the stent is increased, so that the force of the stent rods is uniform during subsequent implantation, and the shape of the stent after implantation is good; and the maximum cross-sectional size of the stent can be reduced. Use a smaller delivery sheath to deliver the stent, reducing the damage caused by the sheath during the implantation process.
应当理解,上述具体实施例仅为本发明的优选实施例,仅为解释本发明的技术方案,并非对本发明的限制,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。本发明的保护范围以权利要求为准。It should be understood that the above-mentioned specific embodiments are only preferred embodiments of the present invention. They are only for explaining the technical solutions of the present invention and are not intended to limit the present invention. Several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention. The protection scope of the present invention is subject to the claims.

Claims (10)

  1. 一种支架的压握方法,用于将支架压握在球囊上,所述支架具有内腔,其特征在于,包括以下步骤:A method for pressing and holding a stent, which is used for pressing and holding the stent on a balloon, the stent has an inner cavity, and is characterized in that it comprises the following steps:
    将所述球囊插入至所述支架的内腔中,并将所述球囊与所述支架置于压握机的压握腔内,向所述球囊内鼓气,同时减小所述压握腔的内径以对所述支架进行第一次压握;The balloon is inserted into the inner cavity of the stent, and the balloon and the stent are placed in the compression cavity of the crimping machine to inflate into the balloon while reducing the Crimp the inner diameter of the cavity to crimp the stent for the first time;
    停止鼓气,并对所述球囊进行抽气,增大所述压握腔的内径停止压握,保持对所述球囊抽气,再次收缩所述压握腔以对所述支架进行第二次压握。Stop inflating, and evacuate the balloon, increase the inner diameter of the crimp cavity to stop crimping, keep the balloon inflated, and contract the crimp cavity again to perform the first step on the stent. Squeeze twice.
  2. 根据权利要求1所述的支架的压握方法,其特征在于,将所述球囊插入至所述支架的内腔中之前,还包括将所述球囊进行折翼的步骤。The method of crimping the stent according to claim 1, wherein before inserting the balloon into the lumen of the stent, it further comprises a step of folding the wings of the balloon.
  3. 根据权利要求2所述的支架的压握方法,其特征在于,将所述球囊插入所述支架的内腔之前,对球囊进行折翼之后,还包括对所述支架进行预压的步骤,使预压后的所述支架的预压内径与所述球囊折翼后的外径差异在±5%以内。The method of crimping the stent according to claim 2, wherein before inserting the balloon into the lumen of the stent, after folding the wings of the balloon, it further comprises the step of pre-compressing the stent , So that the difference between the pre-compressed inner diameter of the stent after the pre-compression and the outer diameter of the balloon flaps is within ±5%.
  4. 根据权利要求3所述的支架的压握方法,其特征在于,对所述支架进行预压之后,对所述支架进行第一次压握之前,还包括减小压握腔内径的步骤,使所述压握腔的内径较所述支架的预压外径小5%以内。The method of crimping a stent according to claim 3, wherein after pre-compressing the stent and before the first crimping of the stent, the method further comprises the step of reducing the inner diameter of the crimping cavity to make The inner diameter of the crimping cavity is less than 5% smaller than the pre-compressed outer diameter of the stent.
  5. 根据权利要求1所述的支架的压握方法,其特征在于,向所述球囊内鼓气时,鼓气压力范围在50磅力/平方英寸~140磅力/平方英寸之间。The method for pressing and holding the stent according to claim 1, wherein when inflating into the balloon, the inflation pressure ranges between 50 psig and 140 psig.
  6. 根据权利要求1至5中任一项所述的支架的压握方法,其特征在于,所述支架包括金属支架或金属复合物支架。The method for pressing and holding a stent according to any one of claims 1 to 5, wherein the stent comprises a metal stent or a metal composite stent.
  7. 根据权利要求1至5中任一项所述的支架的压握方法,其特征在于,进行所述第一次压握和所述第二次压握之后,分别还包括保持所述压握机的压握径向力进行保压的步骤。The method for crimping the stent according to any one of claims 1 to 5, wherein after performing the first crimping and the second crimping, respectively, the method further comprises maintaining the crimping machine. The pressing and holding radial force is used to hold the pressure.
  8. 一种根据权利要求1的方法制备的支架系统,所述支架系统包括支架和球囊,所述支架压握在所述球囊外表面,所述支架包括多个支架单元,所述支架单元包括多个相互连接的支架杆,其特征在于,所述支架压握在所述球囊上时,所述多个支架杆基本相互平行,且所述多个支架杆在周向上大致均匀分布,所述球囊部分凸出于所述多个支架杆之间。A stent system prepared according to the method of claim 1, the stent system comprising a stent and a balloon, the stent is pressed on the outer surface of the balloon, the stent includes a plurality of stent units, and the stent unit includes A plurality of interconnected stent rods, characterized in that, when the stent is pressed and held on the balloon, the plurality of stent rods are substantially parallel to each other, and the plurality of stent rods are substantially evenly distributed in the circumferential direction, so The balloon part protrudes between the plurality of stent rods.
  9. 根据权利要求8所述的支架系统,其特征在于,所述多个支架杆使所述球囊表面形成夹痕。The stent system according to claim 8, wherein the plurality of stent rods form a pinch mark on the surface of the balloon.
  10. 根据权利要求8所述的支架系统,其特征在于,所述支架上还载有治疗药物。The stent system according to claim 8, wherein the stent is also loaded with therapeutic drugs.
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CN117272839B (en) * 2023-11-20 2024-02-06 北京阿迈特医疗器械有限公司 Support press-holding performance prediction method and device based on neural network

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