WO2021218357A1 - On-line cooling system for hot-rolled seamless steel tube, and arrangement method for cooling device on on-line cooling system - Google Patents

On-line cooling system for hot-rolled seamless steel tube, and arrangement method for cooling device on on-line cooling system Download PDF

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Publication number
WO2021218357A1
WO2021218357A1 PCT/CN2021/078670 CN2021078670W WO2021218357A1 WO 2021218357 A1 WO2021218357 A1 WO 2021218357A1 CN 2021078670 W CN2021078670 W CN 2021078670W WO 2021218357 A1 WO2021218357 A1 WO 2021218357A1
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WIPO (PCT)
Prior art keywords
cooling
water
water spray
spray ring
cooling device
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PCT/CN2021/078670
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French (fr)
Chinese (zh)
Inventor
康健
袁国
李振垒
王黎筠
王国栋
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东北大学
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Publication of WO2021218357A1 publication Critical patent/WO2021218357A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B45/0233Spray nozzles, Nozzle headers; Spray systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B2045/0227Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2201/00Special rolling modes
    • B21B2201/06Thermomechanical rolling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of production of hot-rolled seamless steel pipes, in particular to an online cooling system for hot-rolled seamless steel pipes and a method for arranging cooling devices thereon.
  • the hot-rolled seamless steel pipe is between the sizing machine and the cooling bed, the on-line control of the microstructure and properties of the hot-rolled seamless steel pipe after rolling cannot be realized, so that the control of the type, shape, and size of the steel pipe cannot be achieved, and the steel pipe The overall performance is low.
  • the embodiments of the present invention provide an online cooling system for hot-rolled seamless steel pipes and a method for arranging cooling devices thereon, the main purpose of which is to improve the production efficiency and comprehensive performance of the hot-rolled seamless steel pipes.
  • the present invention mainly provides the following technical solutions:
  • an embodiment of the present invention provides an online cooling system for hot-rolled seamless steel pipes, including:
  • the sizing front roller table and the sizing rear roller table respectively located before and after the sizing machine, the cooling roller table and the cooling device between the cooling bed and the sizing machine;
  • the cooling device is arranged at the roller table before sizing, and its height can be adjusted with the height of the roller table before sizing; and/or, the cooling device is arranged at the roller table after sizing, And its height can be adjusted with the height of the roller table after sizing; and/or, the cooling device is arranged at the cooling roller table, and its height is adjusted by a hydraulic drive device;
  • the cooling device includes a plurality of cooling water spray rings arranged along the conveying direction of the roller table;
  • the outer surface of the cooling water spray ring is provided with a water inlet, and the water inlet is in communication with a branching and collecting pipe through a water supply pipeline and a regulating valve group.
  • the branching and collecting pipe is arranged in parallel with the cooling device, and the branching and collecting pipe is arranged in parallel with the cooling device.
  • the length of is greater than the length of the cooling device;
  • the inner wall of the cooling water spray ring is provided with a plurality of rows of evenly distributed cooling nozzles, and an annular partition that divides its inner cavity into a water inlet cavity and a water outlet cavity is provided in the cooling water spray ring.
  • the plate is provided with a through hole, the water inlet cavity and the water outlet cavity are communicated through the through hole, and the flow rate and pressure stability of the cooling water sprayed from the cooling nozzle of the cooling water spray ring are determined by the water inlet
  • the flow rate and the arrangement form and size of the through-flow holes on the annular baffle are controlled;
  • the cooling water spray ring includes an upper half water spray ring and a lower water spray ring that are opposite and independent of each other; or, the cooling water spray ring is an integrally connected integral annular water spray ring;
  • the annular baffle includes an upper half baffle and a lower half baffle that are opposed to each other, and the upper half baffle and the lower half baffle in turn divide the inner cavities of the upper half water spray ring and the lower half water spray ring respectively.
  • the upper and lower partitions are respectively provided with the through holes; or, the annular partition is an integral annular plate-shaped structure, and the integral annular The plate-like structure divides the inner cavity of the integral annular water spray ring into the water inlet cavity and the water outlet cavity, and the integral annular plate-like structure is provided with the flow hole;
  • the two ends of the upper half of the water spray ring are respectively provided with a first sewage outlet and a second sewage outlet communicating with the water inlet and outlet chambers, and the middle of the side of the lower half of the water spray ring is provided with the water inlet
  • the third sewage outlet and the fourth sewage outlet communicated with the cavity and the water outlet cavity; or, the middle position of the lower side of the integral annular water spray ring is provided with a fifth sewage outlet communicating with the water inlet cavity and the water outlet cavity respectively And the sixth sewage outlet;
  • first sewage outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet are all buckled with a detachable cover; and/or, the The first sewage outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet are all provided with sewage valves.
  • the inner diameter of the cooling water spray ring is larger than when the cooling device is arranged at the roller table after the sizing.
  • the number of the cooling water spray ring is 2-8, the inner diameter is 550-720mm, and the cooling nozzle is arranged along its annular inner wall surface.
  • the number of the cooling water spray ring is 3-10, the inner diameter is 450-660mm, and the cooling nozzles are evenly arranged along the annular inner wall surface.
  • the water pressure adjustment range of the 4-10 rows is 0.2 ⁇ 0.8Mpa; the flow rate range of the upper half water spray ring and the lower half water spray ring are both 80 ⁇ 220m 3 /h, the upper half water spray ring and the lower half
  • the water ratio of the water spray ring is 1.05 ⁇ 1.5; or, the flow rate of the integral annular water spray ring is 160 ⁇ 440m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the integral annular water spray
  • the water inlet water ratio at the lower end of the ring is 1.05 ⁇ 1.5;
  • the number of the cooling water spray ring is 30-60, the inner diameter is 450-660mm, and the cooling nozzles are 2 evenly arranged along the annular inner wall.
  • the water pressure adjustment range is 0.2 ⁇ 0.8Mpa
  • the flow range of the upper half water spray ring and the lower half water spray ring are both 30 ⁇ 180m 3 /h
  • the upper half water spray ring and the lower half water spray The annular water ratio is 1.05 ⁇ 1.5; or, the flow rate of the integral annular water spray ring is 60 ⁇ 360m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the lower end of the integral annular water spray ring
  • the water inlet water ratio is 1.05 ⁇ 1.5.
  • bypass pipelines are communicated with the branch water collection pipe, a pressure regulating valve is provided on the bypass pipeline, and the outlet of the bypass pipeline is used to communicate with the rolling groove.
  • the length of the water dividing and collecting pipe is at least 1.5 m greater than the length of the cooling device.
  • an embodiment of the present invention provides a method for arranging a cooling device on a hot-rolled seamless steel pipe on-line cooling system.
  • the hot-rolled seamless steel pipe on-line cooling system is the aforementioned hot-rolled seamless steel pipe on-line cooling system.
  • the method includes:
  • the cooling device is installed at the roll table before the sizing, the cooling device is installed at the roll table after the sizing, and the cooling device is installed at the roll table.
  • the present invention has at least the following beneficial effects:
  • the cooling device may be arranged at the roller table before sizing; and/or at the roller table after sizing; and/or at the cooling roller table to achieve
  • water cooling can be used to reduce the heating time of the steel pipe, thereby improving production efficiency
  • the steel pipe after the sizing Perform rapid cooling to retain the austenite in the work-hardened state, which is beneficial to the grain refinement of the ferrite transformation process, thereby ensuring the mechanical properties of the steel pipe
  • the cooling device is installed at the cooling roller table, the steel pipe can be rolled
  • the online control of the post-structure performance so as to realize the control of the type, shape, and size of the steel pipe, to achieve the effect of strengthening mechanism such as fine grain strengthening, dislocation strengthening, and phase transformation strengthening, thereby improving the comprehensive performance of the steel pipe.
  • This embodiment can According to the outline process requirements of the hot-rolled seamless steel pipe online
  • the cooling water spray ring of the cooling device can be adjusted in height through the sizing front roller table, the sizing roller table or the hydraulic driving device, so that the steel pipe can be cooled in the center to ensure the cooling effect.
  • the inner cavity of the cooling water spray ring of the cooling device in the embodiment of the present invention is divided into a water inlet cavity and a water outlet cavity by an annular partition, so that the water flow of the inlet cavity can flow into the water outlet cavity through the through holes on the annular partition. It is sprayed from the cooling nozzle to ensure the stability of the spraying flow of the cooling spray ring and improve the cooling effect.
  • the length of the splitter header is longer than the length of the cooling device, which prevents the unstable turbulence formed at the blind plates at both ends of the splitter header from affecting the pressure of the cooling device when water comes in, thereby ensuring that the pressure of the cooling device is more stable.
  • Figure 1 is a schematic structural diagram of an online cooling system for hot-rolled seamless steel pipes according to an embodiment of the present invention
  • Fig. 2 is a schematic structural diagram of a cooling water spray ring of the cooling device in Fig. 1;
  • Figure 3 is a schematic diagram of the structure of the lower half of the water spray ring in Figure 2;
  • Figure 4 is a schematic diagram of the structure of the upper half of the water spray ring in Figure 2;
  • Fig. 5 is a schematic structural diagram of another cooling water spray ring of the cooling device in Fig. 1 from a first perspective;
  • Fig. 6 is a schematic structural diagram of another cooling water spray ring of the cooling device in Fig. 1 from a second perspective.
  • an embodiment of the present invention provides an online cooling system for hot-rolled seamless steel pipes, which includes a sizing front roller table 2 and a sizing rear roller table 3 respectively located before and after the sizing machine 1.
  • the cooling roller table 5 and the cooling device 6 located between the cooling bed 4 and the sizing machine 1; the cooling device 6 is arranged at the roller table 2 before the sizing, and its height can be adjusted with the height of the roller table 2 before the sizing; and /Or, the cooling device 6 is arranged at the roller table 3 after the sizing, and its height can be adjusted with the height of the roller table 3 after the sizing; and/or, the cooling device 6 is arranged at the cooling roller table 5, and its height passes
  • the hydraulic driving device is adjusted; the cooling device 6 includes a plurality of cooling water spray rings 7 arranged along the conveying direction of the roller table; the outer surface of the cooling water spray ring 7 is provided with a water inlet 71, which passes through the water supply pipeline and the regulating valve group It
  • the annular partition 73 is provided with a through hole.
  • the flow rate and pressure stability of the cooling water sprayed from the cooling nozzle 72 of the cooling water spray ring 7 can be controlled by the flow rate of the water inlet 71 and the arrangement and size of the through holes on the annular partition 73.
  • FIG. 1 shows that the cooling device is arranged on the sizing front roller table 2, the sizing roller table 3, and the cooling roller table 6.
  • the cooling device 6 can be installed at the roller table 2 before sizing, at the roller table 3 after sizing, and at the cooling roller table 5 according to the process requirements of the outline. One or more of them can be combined, which is flexible and convenient to use.
  • the branch water collection pipe may be a pipe structure with blind plates at both ends, and it may communicate with the water inlet 71 of the cooling water spray ring 7 through a water supply pipe provided with a regulating valve group. Since the split header is prone to form unstable turbulence at the blind plates at both ends when water comes in, if this turbulence enters the cooling water spray ring 7, it will easily cause the pressure of the entire cooling device 6 to be unstable.
  • the length of the splitter header is set to be greater than the length of the cooling device 6, that is, when the two are arranged in parallel, the two ends of the splitter header extend beyond the two ends of the cooling device 6, so as to avoid the turbulence. Into the cooling water spray ring 7, thereby ensuring the pressure stability of the cooling device 6.
  • the length of the water distribution and collection pipe may be greater than the length of the cooling device 6 by at least 1.5 m.
  • the cooling water spray ring 7 is provided with an annular partition 73 that divides its inner cavity into a water inlet cavity and a water outlet cavity.
  • the annular partition 73 is provided with uniformly distributed through holes, water inlet and The water outlet cavity is connected through the through-flow holes.
  • Such a structure is arranged so that after entering the water cavity from the water inlet 71, it can be buffered by each through-flow hole before entering the water outlet cavity, and stably sprayed out through the cooling nozzle 72, further The water pressure stability of the cooling device 6 is ensured, thereby ensuring the cooling effect.
  • the cooling water spray ring 7 may include an upper half of the water spray ring 74 and a lower half of the water spray ring 75 that are opposite and independent of each other, and the annular partition 73 includes opposite upper halves.
  • the inner cavity of the upper water spray ring 74 and the lower water spray ring 75 are divided into the water inlet cavity and the water outlet cavity respectively by the upper and lower diaphragms.
  • the lower half of the partition plate are respectively provided with through holes;
  • the upper half of the water spray ring 74 is provided with a first sewage outlet 741 and a second sewage outlet 742 connected to its water inlet and outlet cavity on both end faces;
  • the middle of the side of the water spray ring 75 is provided with a third sewage outlet 751 and a fourth sewage outlet 752 communicating with the water inlet cavity and the water outlet cavity, respectively.
  • the first sewage outlet 741 and the second sewage outlet 742 are respectively arranged on the two end faces of the upper water spray ring 74, so that each sewage outlet is located at the lower end of the upper water spray ring 74 for cleaning the upper half.
  • the waste residue is flushed out when the water spray ring 74 is used.
  • the third sewage outlet 751 and the fourth sewage outlet 752 are respectively arranged in the middle of the side of the lower half of the water spray ring 75, so that each drain is located at the lower end of the lower half of the water spray ring 75, so as to clean the waste when the lower half of the water spray ring 75 Rush out.
  • the cooling water spray ring may be an integrally connected integral annular water spray ring 8.
  • the outer surface of the integral annular water spray ring 8 is provided with a water inlet 81, which The water inlet 81 is in communication with the branch water collection pipe through the water supply pipeline and the regulating valve group.
  • the inner wall of the integral annular water spray ring 8 is provided with a plurality of rows of uniformly distributed cooling nozzles 82, and the integral annular water spray ring 8 is provided with The inner cavity is divided into a water inlet cavity and an annular baffle of the water outlet cavity.
  • the ring baffle is an integral annular plate structure 83.
  • the integral annular plate structure 83 divides the inner cavity of the integral annular water spray ring 8 into a water inlet cavity and a water outlet cavity. Outlet cavity, the integral annular plate-shaped structure 83 is provided with a through hole; the middle position of the lower side of the integral annular water spray ring 8 can be provided with a fifth sewage outlet and a sixth sewage outlet communicating with the water inlet cavity and the water outlet cavity respectively .
  • the first sewage outlet 741, the second sewage outlet 742, the third sewage outlet 751, the fourth sewage outlet 752, the fifth sewage outlet 85 and the sixth sewage outlet 84 can all be buckled with detachable covers.
  • Body; and/or, the first sewage outlet 741, the second sewage outlet 742, the third sewage outlet 751, the fourth sewage outlet 752, the fifth sewage outlet 85 and the sixth sewage outlet 84 can all be provided with a sewage valve, thereby It is realized that when the cooling water spray ring 7 needs to be cleaned, the cover body and/or the drain valve can be opened for flushing, and after the cleaning is completed, the cover body and/or the drain valve can be closed. Specifically, the cover body can be threadedly connected with each sewage outlet.
  • the cooling device 6 can be installed at the roller table 2 before sizing; and/or at the roller table 3 after sizing; and/or, at all Said cooling roller table 5, so as to realize that when the cooling device 6 is installed at the roller table 2 before sizing, water cooling can be used to reduce the heating time of the steel pipe, thereby improving production efficiency; when the cooling device 6 is installed at the sizing roller table 2.
  • this embodiment can use one or more of the above methods to cool the hot-rolled seamless steel pipe according to the outline process requirements of the hot-rolled seamless steel pipe online cooling system .
  • the cooling water spray ring 7 of the cooling device 6 can be adjusted in height through the sizing front roller table 2, the sizing rear roller table 3 or the hydraulic drive device, so as to centrally cool the steel pipe to ensure the cooling effect.
  • the inner cavity of the cooling water spray ring 7 of the cooling device 6 is divided into a water inlet cavity and a water outlet cavity by an annular partition 73, so that the water flow of the inlet cavity can pass through the through holes on the annular partition 73 It flows into the water outlet cavity and is sprayed from the cooling nozzle 72 to ensure the stability of the spray flow of the cooling spray ring 7 and improve the cooling effect.
  • the length of the water splitting header is greater than the length of the cooling device 6, which prevents the unstable turbulence formed at the blind plates at both ends of the water splitting header from affecting the pressure of the cooling device 6, thereby ensuring the cooling device 6 The pressure is more stable.
  • the inner diameter of the cooling water spray ring 7 may be larger than when the cooling device 6 is arranged at the roller table 3 after the sizing and when the cooling device 6 When it is set at the cooling roller table 5, the inner diameter of the cooling water spray ring 7 can better meet the actual requirements.
  • the number of cooling water spray rings 7 can be 2-8, the inner diameter can be 550-720mm, and the cooling nozzle 72 can be arranged along its ring
  • the water pressure adjustment range can be 0.2-0.8Mpa, the steel pipe passes through the cooling device 6, and the temperature drop is controlled at 20-120°C, reducing the intermediate temperature before sizing; when the cooling device 6 is set at When there are 3 roller tables after sizing, the number of cooling water spray rings 7 can be 3-10, the inner diameter can be 450-660mm, and the cooling nozzles 72 can be 4-10 rows evenly arranged along its annular inner wall.
  • the pressure adjustment range can be 0.2 ⁇ 0.8Mpa.
  • the final cooling temperature is controlled to drop to 35°C above the Ar3 temperature to ensure that when the steel pipe enters the cooling device 6 between the sizing machine 1 and the cooling bed 4, the cooling temperature is turned on Above Ar3 temperature; when the cooling device 6 is installed at the cooling roller table 5, the number of cooling water spray rings 7 can be 30-60, the inner diameter can be 450-660mm, and the cooling nozzle 72 can be along its annular inner wall surface. Evenly arranged 2-8 rows, the water pressure adjustment range can be 0.2-0.8Mpa, and the temperature of the steel pipe after cooling is controlled at 80-750°C.
  • a plurality of bypass pipelines are communicated with the branch water collection pipe, and a pressure regulating valve is provided on the bypass pipeline.
  • the size of the opening of the bypass pipeline realizes the adjustment of the cooling water pressure and ensures the stable pressure of the cooling nozzle 72 of the cooling water spray ring 7.
  • the spray water flow rate of the upper half water spray ring 74 and the lower half water spray ring 75 is 80 ⁇ 240m 3 /h; when the cooling device 6 When installed at the roller table 3 after the sizing, the spray water flow range of the upper half water spray ring 74 and the lower half water spray ring 75 is 80 ⁇ 220m 3 /h; and when the cooling device 6 is installed at the cooling roller table 5 , The spray water flow range of the upper half water spray ring 74 and the lower half water spray ring 75 is 30 ⁇ 180m 3 /h.
  • the water ratio of the upper half of the water spray ring 74 and the lower half of the water spray ring 75 can both be 1.05-1.5.
  • the flow rate of the integral annular water spray ring 8 can be 160 ⁇ 480m 3 /h, and it is located at the water inlet and the lower end of the integral annular water spray ring 8
  • the water inlet water ratio can be 1.05 ⁇ 1.5; when the cooling device 6 is arranged at the roller table 3 after sizing, the flow range of the integral annular water spray ring 8 can be 160 ⁇ 440m 3 /h, and it is located in the overall annular shape.
  • the water ratio of the water inlet at the upper end and the water inlet at the lower end of the water spray ring 8 can both be 1.05 ⁇ 1.5; and when the cooling device 6 is arranged at the cooling roller table 5, the flow rate range of the integral annular water spray ring 8 can be 60 ⁇ 360m 3 /h, and the water inlet at the upper end of the integral annular water spray ring 8 and the water inlet at the lower end may have a water ratio of 1.05 to 1.5.
  • the embodiment of the present invention also provides a method for arranging a cooling device on a hot-rolled seamless steel pipe on-line cooling system.
  • the hot-rolled seamless steel pipe on-line cooling system is the aforementioned hot-rolled seamless steel pipe on-line cooling system.
  • the cooling device 6 is installed at the roller table 2 before the sizing, the cooling device 6 is installed at the roller table 3 after the sizing, and the cooling device 6 is installed
  • One or more combinations in the cooling roller table 5 cool the hot-rolled seamless steel pipe, which is flexible and convenient to use.
  • the cooling device 6 is installed at the roller table 2 before the sizing, and the cooling device 6 is installed at the roller table 2 before the sizing, the roller table 3 after the sizing, and the cooling roller table 5 as examples. Specific instructions.
  • the cooling device 6 is arranged on the sizing front roller table 2, and the height of the cooling device 6 can be adjusted with the height of the sizing front roller table 2 to realize the centering cooling of the steel pipe. It is 8 groups of circular water spray rings.
  • the cooling water spray ring 7 is composed of an upper water spray ring and a lower water spray ring with an inner diameter of 650 mm arranged symmetrically up and down; 6 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the number of cooling nozzles in a single row is 52.
  • the water pressure adjustment range of the water ring is 0.2 ⁇ 0.8MPa, the flow rate of the upper and lower spraying rings can be independently controlled, the spraying flow range is 80 ⁇ 150m3/h, and the water ratio of the upper and lower spraying rings is within the range of 1.05 ⁇ 1.5.
  • the water inlet 71 is arranged on the outer surface of the water spray ring, which is connected to the water distribution collection pipe through the water supply pipeline and the regulating valve group.
  • the regulating valve group is used to realize the flow control of the water spray ring.
  • the water distribution collection pipe is parallel to the water supply pipe and the regulating valve group.
  • the arranged cooling water spray ring 7 is connected, and the branch water collection pipe is provided with a number of bypass pipes.
  • the water pressure of the spray ring can be adjusted by adjusting the opening degree of the bypass pipe to ensure stable pressure at the outlet of the cooling nozzle.
  • the total length of the water distribution collection pipe is longer than that of the cooling
  • the length of the device 6 is 1.5m.
  • the water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier.
  • the annular water barrier is provided with a through hole, and both the water inlet cavity and the water outlet cavity are arranged with sewage holes.
  • the temperature of the steel pipe after continuous rolling is 950 ⁇ 980°C. In order to ensure the size of the steel pipe, it needs to be sized below 930°C. Before sizing, it is usually necessary to wait for 20s to be air-cooled to the target temperature on the chain bed between the continuous rolling and the sizing machine 1 (1). After the cooling water spray ring 7 is added before sizing, the flow, pressure and configuration of the cooling water spray ring 7 are set according to the temperature drop requirements of the steel pipe to ensure that the steel pipe can be directly sized and cooled after cooling.
  • the cooling devices 6 are respectively arranged at the roller table 3 after sizing and the cooling roller table 5 between the sizing machine 1 and the cooling bed 4.
  • the cooling device 6 installed on the roller table 3 after sizing is 10 integral water spray rings 8.
  • the inner diameter of the water spray ring is 660mm, and the inner surface of the water spray ring is evenly arranged with multiple rows of cooling nozzles in the width direction.
  • the number of single-row cooling nozzles is 36 to 70, and the water inlet 81 is arranged on the outer surface of the water spray ring. To realize the flow control of the water spray ring.
  • the water pressure adjustment range of the water spray ring is 0.2 ⁇ 0.8MPa, the flow rate of the upper and lower spray rings can be independently controlled, the spray water flow range is 80 ⁇ 220m3/h, and the water ratio of the upper and lower spray rings is within the range of 1.05 ⁇ 1.5;
  • the cooling device 6 arranged at the cooling roller table 5 (inclined roller table) between the hot-rolled seamless steel pipe sizing machine 1 and the cooling bed 4 is composed of 42 cooling water spray rings 7, which are symmetrical from top to bottom
  • the arranged upper half water spray ring 74 and lower half water spray ring 75 with an inner diameter of 600mm are arranged; 3 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the water pressure adjustment range of the water spray ring is 0.2 ⁇ 0.8MPa, up and down
  • the spray ring flow can be independently controlled, the spray water flow range is 30 ⁇ 180m3/h, the upper and lower spray ring water ratio is in the range of 1.05 ⁇ 1.5, the cooling device 6 is installed by the hydraulic device to realize the height adjustment of the spray ring to ensure the cooling of the steel pipe. .
  • the split header is equipped with several bypass pipelines.
  • the spray ring water pressure can be adjusted by adjusting the opening degree of the bypass pipeline, which is used to adjust the cooling water pressure and ensure the stable pressure at the outlet of the cooling nozzle.
  • the total length of the split header at each position The length of the water spray ring is 1.5m longer than the cooling device 6 at the location.
  • the water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier. Sewage holes are arranged.
  • the outlet temperature of the steel pipe is 1010°C.
  • the steel pipe passes through the cooling device after sizing.
  • the post temperature was at 920°C.
  • the cooling temperature is 900°C
  • the water spray ring is adjusted by adjusting the roller table running speed to 1.0m/s.
  • the number of openings, water volume and pressure control the temperature of the steel pipe after cooling at 640°C, and then turning over to the cooling bed 4 by the rotating arm (10, 11) to cool to room temperature.
  • the yield strength of the steel pipe is 260MPa
  • the tensile strength is 448MPa
  • the elongation is 34.6.
  • % Makes the mechanical properties of the steel pipe meet the performance requirements. Through forced cooling after sizing, the excessive growth of austenite grains due to high temperature is avoided, which is beneficial to the grain refinement of the ferrite transformation process, thereby affecting the mechanical properties of steel pipes and realizing the rolling of thick gauge steel pipe products. State direct supply.
  • the cooling devices 6 are respectively arranged at the roller table 2 before sizing, the roller table 3 after sizing, and the cooling roller table 5 between the sizing machine 1 and the cooling bed 4.
  • the cooling water spray ring 7 is composed of an upper half water spray ring 74 and a lower half water spray ring 75 arranged symmetrically up and down. There are multiple rows of cooling nozzles evenly arranged in the width direction of the inner surface of the water spray ring to realize water spray cooling on the outer surface of the steel pipe.
  • the number of single-row cooling nozzles ranges from 36 to 70, and the water inlet 71 is arranged on the outer surface of the spray ring, which is connected to the diversion collection pipe through the water supply pipeline and the regulating valve group.
  • the regulating valve group is used to realize the flow control of the spray ring and the diversion
  • the water collection pipe is provided with several bypass pipes.
  • the spray ring water pressure can be adjusted by adjusting the opening degree of the bypass pipe, which is used to adjust the cooling water pressure and ensure the stable pressure at the outlet of the cooling nozzle.
  • the total length of the split water collection pipe at each position The length of the cooling device 6 is 1.5m longer than the location.
  • the water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier. Drain hole.
  • the cooling water spray ring 7 is composed of an upper water spray ring 74 and a lower water spray ring 75 with an inner diameter of 720mm arranged symmetrically up and down; 8 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the number of cooling nozzles in a single row is 38
  • the water pressure adjustment range of the water spray ring is 0.2 ⁇ 0.8MPa
  • the flow rate of the upper and lower water spray rings 75 can be independently controlled
  • the spray water flow range is 80 ⁇ 240m3/h
  • the water ratio of the upper and lower spray rings is within the range of 1.05 ⁇ 1.5.
  • the cooling device 6 is installed on the roller table 3 after the sizing.
  • the height of the cooling device 6 can be adjusted with the height of the roller table 3 after the sizing to realize the centering cooling of the steel pipe.
  • the cooling device 6 is composed of 6 cooling water spray rings 7 with cooling spray
  • the water ring 7 is composed of an upper water spray ring 74 and a lower water spray ring 75 with an inner diameter of 660mm arranged symmetrically up and down; 7 rows of cooling nozzles are evenly arranged in the width direction of the inner surface of the water spray ring, and the water pressure of the water spray ring is adjusted
  • the range is 0.2 ⁇ 0.8MPa, the upper and lower spray ring flow can be independently controlled, the spray water flow range is 80 ⁇ 220m3/h, and the upper and lower spray ring water ratio is in the range of 1.05 ⁇ 1.5;
  • the cooling device 6 is arranged at the cooling roller table 5 (inclined roller table) between the hot-rolled seamless steel pipe sizing machine 1 and the cooling bed 4.
  • the cooling device 6 is composed of 42 cooling water spray rings 7, and the cooling water spray ring 7 is composed of
  • the upper half of the water spray ring 74 and the lower half of the water spray ring 75 are arranged symmetrically with an inner diameter of 600mm; 3 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the water pressure adjustment range of the water spray ring is 0.2 ⁇ 0.8MPa ,
  • the flow rate of the upper and lower spray rings can be independently controlled, the spray water flow range is 30 ⁇ 180m3/h, and the water ratio of the upper and lower spray rings is within the range of 1.05 ⁇ 1.5.
  • the cooling device 6 is installed and driven by the hydraulic device to realize the height adjustment of the spray ring to ensure the steel pipe alignment. Medium cooling.
  • the temperature of the steel pipe is 1090°C after continuous rolling, and the temperature of the cold control steel pipe is controlled between 1040 ⁇ 1060°C through the cooling device 6 before sizing.
  • the cooling header opening quantity, water volume and pressure are adjusted by the cooling device 6 after sizing, and the temperature of the steel pipe after cooling is controlled at 960°C.
  • the opening and cooling temperature is 940°C
  • the running speed of the roller table to 1.0m/s
  • adjusting the number of opening of the water spray ring the water volume and pressure control the temperature of the steel pipe after cooling at 630°C
  • the revolving arm (10, 11) is turned over to the cooling bed 4 and cooled to room temperature.
  • the steel pipe After testing, the steel pipe has a yield strength of 362MPa, a tensile strength of 523MPa, and an elongation of 28.7%. This makes the mechanical properties of the steel pipe meet the performance requirements and realizes the direct rolling of thick gauge steel pipe products. Supply.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Abstract

Disclosed are an on-line cooling system for a hot-rolled seamless steel tube, and an arrangement method for a cooling device on the on-line cooling system, with the main purpose thereof being to improve the production efficiency and the comprehensive performance of hot-rolled seamless steel tubes. According to the main technical solution of the present invention, the production line comprises a sizing front roller table and a sizing rear roller table which are respectively located in front of and behind a sizing mill, and a cooling roller table and a cooling device which are located between a cooling bed and the sizing mill, wherein the cooling device is arranged at the sizing front roller table, and/or the cooling device is arranged at the sizing rear roller table, and/or the cooling device is arranged at the cooling roller table; the cooling device comprises a plurality of cooling water spraying rings arranged in the conveying direction of the roller table; the surface of the cooling water spraying ring is provided with a water inlet which is in communication with a flow dividing and water collection pipe by means of a water supply pipeline and an adjustment valve group, with the flow dividing and water collection pipe being parallel to the cooling device, and the length of the flow dividing and water collection pipe being longer than the length of the cooling device; and the inner wall of the cooling water spraying ring is provided with a water outlet, and the cooling water spraying ring is internally provided with an annular partition plate, in which through-flow holes are arranged.

Description

热轧无缝钢管在线冷却系统及冷却装置在其上的布置方法On-line cooling system of hot-rolled seamless steel pipe and arrangement method of cooling device on it 技术领域Technical field
本发明涉及热轧无缝钢管生产技术领域,具体而言,涉及一种热轧无缝钢管在线冷却系统及冷却装置在其上的布置方法。The invention relates to the technical field of production of hot-rolled seamless steel pipes, in particular to an online cooling system for hot-rolled seamless steel pipes and a method for arranging cooling devices thereon.
背景技术Background technique
目前,在热轧无缝钢管生产过程中,在定径工序时,为保证钢管较好的力学性能或控制钢管管型,通常需要采用空冷待温方式使得定径时的温度处于相对较低状态,这降低了热轧无缝钢管的生产效率。而且,当热轧无缝钢管处于定径出口处时,易由于高温导致其奥氏体晶粒过度长大,这不利于铁素体相变过程的晶粒细化,从而影响钢管力学性能。同时,热轧无缝钢管处于定径机与冷床之间时,无法实现热轧无缝钢管轧后组织性能的在线调控,从而无法实现对钢管组织类型、形态、尺寸的控制,进而导致钢管的综合性能较低。At present, in the production process of hot-rolled seamless steel pipes, during the sizing process, in order to ensure the better mechanical properties of the steel pipe or to control the tube shape of the steel pipe, it is usually necessary to use air cooling to wait for the temperature to make the temperature during the sizing relatively low. , Which reduces the production efficiency of hot-rolled seamless steel pipes. Moreover, when the hot-rolled seamless steel pipe is at the outlet of the sizing, the austenite grains will easily grow excessively due to high temperature, which is not conducive to the grain refinement of the ferrite transformation process, thereby affecting the mechanical properties of the steel pipe. At the same time, when the hot-rolled seamless steel pipe is between the sizing machine and the cooling bed, the on-line control of the microstructure and properties of the hot-rolled seamless steel pipe after rolling cannot be realized, so that the control of the type, shape, and size of the steel pipe cannot be achieved, and the steel pipe The overall performance is low.
发明内容Summary of the invention
有鉴于此,本发明实施例提供一种热轧无缝钢管在线冷却系统及冷却装置在其上的布置方法,主要目的是提高热轧无缝钢管的生产效率和综合性能。In view of this, the embodiments of the present invention provide an online cooling system for hot-rolled seamless steel pipes and a method for arranging cooling devices thereon, the main purpose of which is to improve the production efficiency and comprehensive performance of the hot-rolled seamless steel pipes.
为达到上述目的,本发明主要提供如下技术方案:In order to achieve the above objectives, the present invention mainly provides the following technical solutions:
一方面,本发明实施例提供了一种热轧无缝钢管在线冷却系统,包括:On the one hand, an embodiment of the present invention provides an online cooling system for hot-rolled seamless steel pipes, including:
分别位于定径机前后的定径前辊道和定径后辊道、位于冷床和所述定径机之间的冷却辊道以及冷却装置;The sizing front roller table and the sizing rear roller table respectively located before and after the sizing machine, the cooling roller table and the cooling device between the cooling bed and the sizing machine;
所述冷却装置设置于所述定径前辊道处,且其高度可随所述定径前辊道的高度调节;和/或,所述冷却装置设置于所述定径后辊道处,且其高度可随所述定径后辊道的高度调节;和/或,所述冷却装置设置于所述冷却辊道处, 且其高度通过液压驱动装置进行调节;The cooling device is arranged at the roller table before sizing, and its height can be adjusted with the height of the roller table before sizing; and/or, the cooling device is arranged at the roller table after sizing, And its height can be adjusted with the height of the roller table after sizing; and/or, the cooling device is arranged at the cooling roller table, and its height is adjusted by a hydraulic drive device;
所述冷却装置包括多个沿辊道输送方向布置的冷却喷水环;The cooling device includes a plurality of cooling water spray rings arranged along the conveying direction of the roller table;
所述冷却喷水环的外表面设置进水口,所述进水口通过供水管路和调节阀组与分流集水管连通,所述分流集水管与所述冷却装置平行布置,且所述分流集水管的长度大于所述冷却装置的长度;The outer surface of the cooling water spray ring is provided with a water inlet, and the water inlet is in communication with a branching and collecting pipe through a water supply pipeline and a regulating valve group. The branching and collecting pipe is arranged in parallel with the cooling device, and the branching and collecting pipe is arranged in parallel with the cooling device. The length of is greater than the length of the cooling device;
所述冷却喷水环的内壁设置有多排均匀分布的冷却喷嘴,且在所述冷却喷水环内设置有将其内腔分为进水腔和出水腔的环形隔板,所述环形隔板上设置有通流孔,所述进水腔和出水腔通过所述通流孔连通,从所述冷却喷水环的冷却喷嘴喷出的冷却水流量及压力稳定性由所述进水口的流量和所述环形隔板上通流孔的排布形式与尺寸大小所控制;The inner wall of the cooling water spray ring is provided with a plurality of rows of evenly distributed cooling nozzles, and an annular partition that divides its inner cavity into a water inlet cavity and a water outlet cavity is provided in the cooling water spray ring. The plate is provided with a through hole, the water inlet cavity and the water outlet cavity are communicated through the through hole, and the flow rate and pressure stability of the cooling water sprayed from the cooling nozzle of the cooling water spray ring are determined by the water inlet The flow rate and the arrangement form and size of the through-flow holes on the annular baffle are controlled;
所述冷却喷水环包括相对且相互独立的上半喷水环和下半喷水环;或,所述冷却喷水环为一体连通的整体环形喷水环;The cooling water spray ring includes an upper half water spray ring and a lower water spray ring that are opposite and independent of each other; or, the cooling water spray ring is an integrally connected integral annular water spray ring;
所述环形隔板包括相对的上半隔板和下半隔板,且所述上半隔板和下半隔板依次分别将所述上半喷水环和下半喷水环的内腔分为所述进水腔和出水腔,所述上半隔板和下半隔板上分别设置有所述通流孔;或,所述环形隔板为一整体环形板状结构,所述整体环形板状结构将所述整体环形喷水环的内腔分为所述进水腔和出水腔,所述整体环形板状结构上设置有所述通流孔;The annular baffle includes an upper half baffle and a lower half baffle that are opposed to each other, and the upper half baffle and the lower half baffle in turn divide the inner cavities of the upper half water spray ring and the lower half water spray ring respectively. Is the water inlet cavity and the water outlet cavity, the upper and lower partitions are respectively provided with the through holes; or, the annular partition is an integral annular plate-shaped structure, and the integral annular The plate-like structure divides the inner cavity of the integral annular water spray ring into the water inlet cavity and the water outlet cavity, and the integral annular plate-like structure is provided with the flow hole;
所述上半喷水环的两端端面上分别设置有与其进水腔和出水腔连通的第一排污口和第二排污口,所述下半喷水环的侧面中部设置有分别与其进水腔和出水腔连通的第三排污口和第四排污口;或,所述整体环形喷水环的下部侧面的中部位置设置有分别与所述进水腔和所述出水腔连通的第五排污口和第六排污口;The two ends of the upper half of the water spray ring are respectively provided with a first sewage outlet and a second sewage outlet communicating with the water inlet and outlet chambers, and the middle of the side of the lower half of the water spray ring is provided with the water inlet The third sewage outlet and the fourth sewage outlet communicated with the cavity and the water outlet cavity; or, the middle position of the lower side of the integral annular water spray ring is provided with a fifth sewage outlet communicating with the water inlet cavity and the water outlet cavity respectively And the sixth sewage outlet;
进一步地,所述第一排污口、第二排污口、第三排污口、第四排污口、第五排污口和第六排污口均扣合有可拆卸的盖体;和/或,所述第一排污口、第二排污口、第三排污口、第四排污口、第五排污口和第六排污口处均设置有排污阀。Further, the first sewage outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet are all buckled with a detachable cover; and/or, the The first sewage outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet are all provided with sewage valves.
进一步地,当所述冷却装置设置于所述定径前辊道处时,所述冷却喷水环的内径尺寸,大于当所述冷却装置设置于所述定径后辊道处时以及当所述冷却装置设置于所述冷却辊道处时,所述冷却喷水环的内径尺寸。Further, when the cooling device is arranged at the roller table before the sizing, the inner diameter of the cooling water spray ring is larger than when the cooling device is arranged at the roller table after the sizing. The size of the inner diameter of the cooling water spray ring when the cooling device is arranged at the cooling roller table.
进一步地,当所述冷却装置设置于所述定径前辊道处时,所述冷却喷水环的数量为2~8个,内径为550~720mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的4-10排,水压力调节范围为0.2~0.8Mpa,所述上半喷水环和下半喷水环流量范围均为80~240m3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为160~480m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5; Further, when the cooling device is arranged at the roller table before the sizing, the number of the cooling water spray ring is 2-8, the inner diameter is 550-720mm, and the cooling nozzle is arranged along its annular inner wall surface. The evenly arranged 4-10 rows, the water pressure adjustment range is 0.2~0.8Mpa, the flow range of the upper half water spray ring and the lower half water spray ring are both 80~240m3/h, the upper half water spray ring and The water ratio of the lower half of the water spray ring is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 160~480m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the water inlet located on the integral annular water The water inlet water ratio at the lower end of the spray ring is 1.05~1.5;
当所述冷却装置设置于所述定径后辊道处时,所述冷却喷水环的数量为3~10个,内径为450~660mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的4-10排,水压力调节范围为0.2~0.8Mpa;所述上半喷水环和下半喷水环流量范围均为80~220m 3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为160~440m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5; When the cooling device is arranged at the roller table after the sizing, the number of the cooling water spray ring is 3-10, the inner diameter is 450-660mm, and the cooling nozzles are evenly arranged along the annular inner wall surface. The water pressure adjustment range of the 4-10 rows is 0.2~0.8Mpa; the flow rate range of the upper half water spray ring and the lower half water spray ring are both 80~220m 3 /h, the upper half water spray ring and the lower half The water ratio of the water spray ring is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 160~440m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the integral annular water spray The water inlet water ratio at the lower end of the ring is 1.05~1.5;
当所述冷却装置设置于所述冷却辊道处时,所述冷却喷水环的数量为30~60个,内径为450~660mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的2~8排,水压力调节范围为0.2~0.8Mpa,所述上半喷水环和下半喷水环流量范围均为30~180m 3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为60~360m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5。 When the cooling device is arranged at the cooling roller table, the number of the cooling water spray ring is 30-60, the inner diameter is 450-660mm, and the cooling nozzles are 2 evenly arranged along the annular inner wall. ~8 rows, the water pressure adjustment range is 0.2~0.8Mpa, the flow range of the upper half water spray ring and the lower half water spray ring are both 30~180m 3 /h, the upper half water spray ring and the lower half water spray The annular water ratio is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 60~360m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the lower end of the integral annular water spray ring The water inlet water ratio is 1.05~1.5.
进一步地,所述分流集水管连通有多个旁通管路,所述旁通管路上设置有调压阀,所述旁通管路的出口用于与轧沟连通。Further, a plurality of bypass pipelines are communicated with the branch water collection pipe, a pressure regulating valve is provided on the bypass pipeline, and the outlet of the bypass pipeline is used to communicate with the rolling groove.
进一步地,所述分流集水管的长度大于所述冷却装置的长度至少1.5m。Further, the length of the water dividing and collecting pipe is at least 1.5 m greater than the length of the cooling device.
另一方面,本发明实施例提供了一种冷却装置在热轧无缝钢管在线冷却系 统上的布置方法,所述热轧无缝钢管在线冷却系统为前述的热轧无缝钢管在线冷却系统,所述方法包括:On the other hand, an embodiment of the present invention provides a method for arranging a cooling device on a hot-rolled seamless steel pipe on-line cooling system. The hot-rolled seamless steel pipe on-line cooling system is the aforementioned hot-rolled seamless steel pipe on-line cooling system. The method includes:
根据所述热轧无缝钢管生产线的大纲工艺需求,采用所述冷却装置设置于所述定径前辊道处、冷却装置设置于所述定径后辊道处、以及冷却装置设置于所述冷却辊道处中的一种或多种组合方式,对热轧无缝钢管进行冷却。According to the outline process requirements of the hot-rolled seamless steel pipe production line, the cooling device is installed at the roll table before the sizing, the cooling device is installed at the roll table after the sizing, and the cooling device is installed at the roll table. One or more combinations in the cooling roller table to cool the hot-rolled seamless steel pipe.
借由上述技术方案,本发明至少具有以下有益效果:With the above technical solutions, the present invention has at least the following beneficial effects:
本发明实施例提供的技术方案中,冷却装置可以设置于定径前辊道处;和/或,设置于定径后辊道处;和/或,设置于所述冷却辊道处,从而实现了当冷却装置设置于定径前辊道处时,即可以通过水冷方式减少钢管的待温时间,从而提高生产效率;当冷却装置设置于定径后辊道处时,对定径后的钢管进行快速冷却,保留了加工硬化状态的奥氏体,利于铁素体相变过程的晶粒细化,从而保证了钢管的力学性能;当冷却装置设置于冷却辊道处时,可以实现钢管轧后组织性能的在线调控,从而实现对钢管组织类型、形态、尺寸的控制,以达到细晶强化、位错强化、相变强化等强化机制效果,进而提高了钢管的综合性能,本实施例可以根据热轧无缝钢管在线冷却系统的大纲工艺需求,采用上述中的一种或多种组合的方式,对热轧无缝钢管进行冷却。In the technical solution provided by the embodiment of the present invention, the cooling device may be arranged at the roller table before sizing; and/or at the roller table after sizing; and/or at the cooling roller table to achieve When the cooling device is installed at the roller table before sizing, water cooling can be used to reduce the heating time of the steel pipe, thereby improving production efficiency; when the cooling device is installed at the roller table after the sizing, the steel pipe after the sizing Perform rapid cooling to retain the austenite in the work-hardened state, which is beneficial to the grain refinement of the ferrite transformation process, thereby ensuring the mechanical properties of the steel pipe; when the cooling device is installed at the cooling roller table, the steel pipe can be rolled The online control of the post-structure performance, so as to realize the control of the type, shape, and size of the steel pipe, to achieve the effect of strengthening mechanism such as fine grain strengthening, dislocation strengthening, and phase transformation strengthening, thereby improving the comprehensive performance of the steel pipe. This embodiment can According to the outline process requirements of the hot-rolled seamless steel pipe online cooling system, one or more of the above-mentioned methods are used to cool the hot-rolled seamless steel pipe.
其中,冷却装置的冷却喷水环可以通过定径前辊道、定径后辊道或液压驱动装置进行高度调节,从而使得钢管的对中冷却,以保证冷却效果。而且,本发明实施例中冷却装置的冷却喷水环内腔中通过环形隔板分隔成进水腔和出水腔,使得进水腔的水流能够通过环形隔板上的通流孔流入出水腔,再由冷却喷嘴喷出,保证了冷却喷水环的喷出流稳定,提高冷却效果。此外,分流集水管的长度大于冷却装置的长度,避免了来水时,分流集水管两端盲板处形成的不稳定的湍流对冷却装置的压力造成影响,从而保证了冷却装置的压力更加稳定。Among them, the cooling water spray ring of the cooling device can be adjusted in height through the sizing front roller table, the sizing roller table or the hydraulic driving device, so that the steel pipe can be cooled in the center to ensure the cooling effect. Moreover, the inner cavity of the cooling water spray ring of the cooling device in the embodiment of the present invention is divided into a water inlet cavity and a water outlet cavity by an annular partition, so that the water flow of the inlet cavity can flow into the water outlet cavity through the through holes on the annular partition. It is sprayed from the cooling nozzle to ensure the stability of the spraying flow of the cooling spray ring and improve the cooling effect. In addition, the length of the splitter header is longer than the length of the cooling device, which prevents the unstable turbulence formed at the blind plates at both ends of the splitter header from affecting the pressure of the cooling device when water comes in, thereby ensuring that the pressure of the cooling device is more stable. .
附图说明Description of the drawings
图1为本发明实施例提供的一种热轧无缝钢管在线冷却系统的结构示意图;Figure 1 is a schematic structural diagram of an online cooling system for hot-rolled seamless steel pipes according to an embodiment of the present invention;
图2为图1中冷却装置的一种冷却喷水环的结构示意图;Fig. 2 is a schematic structural diagram of a cooling water spray ring of the cooling device in Fig. 1;
图3为图2中下半喷水环的结构示意图;Figure 3 is a schematic diagram of the structure of the lower half of the water spray ring in Figure 2;
图4为图2中上半喷水环的结构示意图;Figure 4 is a schematic diagram of the structure of the upper half of the water spray ring in Figure 2;
图5为图1中冷却装置的另一种冷却喷水环在第一视角的结构示意图;Fig. 5 is a schematic structural diagram of another cooling water spray ring of the cooling device in Fig. 1 from a first perspective;
图6为图1中冷却装置的另一种冷却喷水环在第二视角的结构示意图。Fig. 6 is a schematic structural diagram of another cooling water spray ring of the cooling device in Fig. 1 from a second perspective.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明的优选实施例中的附图,对本发明实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。所描述的实施例是本发明一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。下面结合附图对本发明的实施例进行详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present invention. In the drawings, the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions. The described embodiments are part of the embodiments of the present invention, but not all of the embodiments. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention, but should not be construed as limiting the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在本实施例的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实施例保护范围的限制。In the description of this embodiment, it should be understood that the terms "center", "vertical", "horizontal", "front", "rear", "left", "right", "vertical", and "horizontal" The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiment and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the protection scope of this embodiment.
如图1至图6,所示,本发明实施例提供了一种热轧无缝钢管在线冷却系统,包括分别位于定径机1前后的定径前辊道2和定径后辊道3、位于冷床4 和定径机1之间的冷却辊道5以及冷却装置6;冷却装置6设置于定径前辊道2处,且其高度可随定径前辊道2的高度调节;和/或,冷却装置6设置于定径后辊道3处,且其高度可随定径后辊道3的高度调节;和/或,冷却装置6设置于冷却辊道5处,且其高度通过液压驱动装置进行调节;冷却装置6包括多个沿辊道输送方向布置的冷却喷水环7;冷却喷水环7的外表面设置进水口71,该进水口71通过供水管路和调节阀组与分流集水管连通,且该分流集水管与冷却装置6平行布置,分流集水管的长度大于冷却装置6的长度;冷却喷水环7的内壁设置有多排均匀分布的冷却喷嘴72,且在冷却喷水环7内设置有将其内腔分为进水腔和出水腔的环形隔板73,环形隔板73上设置有通流孔,进水腔和出水腔通过通流孔连通,从冷却喷水环7的冷却喷嘴72喷出的冷却水流量及压力稳定性可以由进水口71的流量和环形隔板73上通流孔的排布形式与尺寸大小所控制。As shown in Figures 1 to 6, an embodiment of the present invention provides an online cooling system for hot-rolled seamless steel pipes, which includes a sizing front roller table 2 and a sizing rear roller table 3 respectively located before and after the sizing machine 1. The cooling roller table 5 and the cooling device 6 located between the cooling bed 4 and the sizing machine 1; the cooling device 6 is arranged at the roller table 2 before the sizing, and its height can be adjusted with the height of the roller table 2 before the sizing; and /Or, the cooling device 6 is arranged at the roller table 3 after the sizing, and its height can be adjusted with the height of the roller table 3 after the sizing; and/or, the cooling device 6 is arranged at the cooling roller table 5, and its height passes The hydraulic driving device is adjusted; the cooling device 6 includes a plurality of cooling water spray rings 7 arranged along the conveying direction of the roller table; the outer surface of the cooling water spray ring 7 is provided with a water inlet 71, which passes through the water supply pipeline and the regulating valve group It is connected to the branching collection pipe, and the branching collection pipe is arranged in parallel with the cooling device 6, and the length of the branching collection pipe is greater than the length of the cooling device 6; the inner wall of the cooling water spray ring 7 is provided with multiple rows of evenly distributed cooling nozzles 72, and The cooling water spray ring 7 is provided with an annular partition 73 that divides its inner cavity into a water inlet cavity and a water outlet cavity. The annular partition 73 is provided with a through hole. The flow rate and pressure stability of the cooling water sprayed from the cooling nozzle 72 of the cooling water spray ring 7 can be controlled by the flow rate of the water inlet 71 and the arrangement and size of the through holes on the annular partition 73.
其中,图1中示出了冷却装置布置在定径前辊道2、定径后辊道3以及冷却辊道6上。Among them, FIG. 1 shows that the cooling device is arranged on the sizing front roller table 2, the sizing roller table 3, and the cooling roller table 6.
该热轧无缝钢管在线冷却系统,冷却装置6可以根据大纲工艺需求,选择冷却装置6设置于定径前辊道2处、设置于定径后辊道3处和设置于冷却辊道5处中的一种或多种进行组合,使用灵活方便。In the online cooling system for hot-rolled seamless steel pipes, the cooling device 6 can be installed at the roller table 2 before sizing, at the roller table 3 after sizing, and at the cooling roller table 5 according to the process requirements of the outline. One or more of them can be combined, which is flexible and convenient to use.
在一些示例中,该分流集水管可以为一两端具有盲板的管体结构,其可以通过设置有调节阀组的供水管路与冷却喷水环7的进水口71连通。由于分流集水管在来水时,易在其两端的盲板处形成不稳定的湍流,如果这种湍流进入冷却喷水环7内,易导致整个冷却装置6的压力不稳定,为了解决这一技术问题,本发明实施例将分流集水管的长度设置有大于冷却装置6的长度,即二者平行布置时,分流集水管的两端分别超出冷却装置6的两端,从而避免所述的湍流进入冷却喷水环7内,进而保证了冷却装置6的压力稳定性。具体地,分流集水管的长度可以大于冷却装置6的长度至少1.5m。In some examples, the branch water collection pipe may be a pipe structure with blind plates at both ends, and it may communicate with the water inlet 71 of the cooling water spray ring 7 through a water supply pipe provided with a regulating valve group. Since the split header is prone to form unstable turbulence at the blind plates at both ends when water comes in, if this turbulence enters the cooling water spray ring 7, it will easily cause the pressure of the entire cooling device 6 to be unstable. In order to solve this Technical problem: In the embodiment of the present invention, the length of the splitter header is set to be greater than the length of the cooling device 6, that is, when the two are arranged in parallel, the two ends of the splitter header extend beyond the two ends of the cooling device 6, so as to avoid the turbulence. Into the cooling water spray ring 7, thereby ensuring the pressure stability of the cooling device 6. Specifically, the length of the water distribution and collection pipe may be greater than the length of the cooling device 6 by at least 1.5 m.
在一些示例中,在冷却喷水环7内设置将其内腔分为进水腔和出水腔的环 形隔板73,该环形隔板73上设置有均布的通流孔,进水腔和出水腔通过通流孔连通,这样的结构设置,能够使得从进水口71进入进水腔后,可以经过各个通流孔进行缓冲后再进入出水腔,并通过冷却喷嘴72稳定地喷出,进一步保证了冷却装置6的水压稳定性,从而保证了冷却效果。In some examples, the cooling water spray ring 7 is provided with an annular partition 73 that divides its inner cavity into a water inlet cavity and a water outlet cavity. The annular partition 73 is provided with uniformly distributed through holes, water inlet and The water outlet cavity is connected through the through-flow holes. Such a structure is arranged so that after entering the water cavity from the water inlet 71, it can be buffered by each through-flow hole before entering the water outlet cavity, and stably sprayed out through the cooling nozzle 72, further The water pressure stability of the cooling device 6 is ensured, thereby ensuring the cooling effect.
在一些示例中,参见图2、图3和图4,冷却喷水环7可以包括相对且相互独立的上半喷水环74和下半喷水环75,环形隔板73包括相对的上半隔板和下半隔板,且上半隔板和下半隔板依次分别将上半喷水环74和下半喷水环75的内腔分为进水腔和出水腔,上半隔板和下半隔板上分别设置有通流孔;上半喷水环74的两端端面上分别设置有与其进水腔和出水腔连通的第一排污口741和第二排污口742;下半喷水环75的侧面中部设置有分别与其进水腔和出水腔连通的第三排污口751和第四排污口752。In some examples, referring to Figures 2, 3 and 4, the cooling water spray ring 7 may include an upper half of the water spray ring 74 and a lower half of the water spray ring 75 that are opposite and independent of each other, and the annular partition 73 includes opposite upper halves. The inner cavity of the upper water spray ring 74 and the lower water spray ring 75 are divided into the water inlet cavity and the water outlet cavity respectively by the upper and lower diaphragms. And the lower half of the partition plate are respectively provided with through holes; the upper half of the water spray ring 74 is provided with a first sewage outlet 741 and a second sewage outlet 742 connected to its water inlet and outlet cavity on both end faces; the lower half The middle of the side of the water spray ring 75 is provided with a third sewage outlet 751 and a fourth sewage outlet 752 communicating with the water inlet cavity and the water outlet cavity, respectively.
上述实施例中,第一排污口741和第二排污口742分别设置于上半喷水环74的两端端面,从而使得各个排污口位于上半喷水环74的最下端,以便清洗上半喷水环74时废渣的冲出。第三排污口751和第四排污口752分别设置于下半喷水环75的侧面中部,从而使得各个排污口位于下半喷水环75的下端,以便清洗下半喷水环75时废渣的冲出。In the above embodiment, the first sewage outlet 741 and the second sewage outlet 742 are respectively arranged on the two end faces of the upper water spray ring 74, so that each sewage outlet is located at the lower end of the upper water spray ring 74 for cleaning the upper half. The waste residue is flushed out when the water spray ring 74 is used. The third sewage outlet 751 and the fourth sewage outlet 752 are respectively arranged in the middle of the side of the lower half of the water spray ring 75, so that each drain is located at the lower end of the lower half of the water spray ring 75, so as to clean the waste when the lower half of the water spray ring 75 Rush out.
当然,在一可替代的实施例中,参见图5和图6,冷却喷水环可以为一体连通的整体环形喷水环8,该整体环形喷水环8的外表面设置进水口81,该进水口81通过供水管路和调节阀组与分流集水管连通,该整体环形喷水环8的内壁设置有多排均匀分布的冷却喷嘴82,且在整体环形喷水环8内设置有将其内腔分为进水腔和出水腔的环形隔板,环形隔板为一整体环形板状结构83,该整体环形板状结构83将整体环形喷水环8的内腔分为进水腔和出水腔,整体环形板状结构83上设置有通流孔;整体环形喷水环8的下部侧面的中部位置可以设置有分别与进水腔和出水腔连通的第五排污口和第六排污口。Of course, in an alternative embodiment, referring to Figures 5 and 6, the cooling water spray ring may be an integrally connected integral annular water spray ring 8. The outer surface of the integral annular water spray ring 8 is provided with a water inlet 81, which The water inlet 81 is in communication with the branch water collection pipe through the water supply pipeline and the regulating valve group. The inner wall of the integral annular water spray ring 8 is provided with a plurality of rows of uniformly distributed cooling nozzles 82, and the integral annular water spray ring 8 is provided with The inner cavity is divided into a water inlet cavity and an annular baffle of the water outlet cavity. The ring baffle is an integral annular plate structure 83. The integral annular plate structure 83 divides the inner cavity of the integral annular water spray ring 8 into a water inlet cavity and a water outlet cavity. Outlet cavity, the integral annular plate-shaped structure 83 is provided with a through hole; the middle position of the lower side of the integral annular water spray ring 8 can be provided with a fifth sewage outlet and a sixth sewage outlet communicating with the water inlet cavity and the water outlet cavity respectively .
在一些示例中,第一排污口741、第二排污口742、第三排污口751、第四排污口752、第五排污口85和第六排污口84处均可以扣合有可拆卸的盖体; 和/或,第一排污口741、第二排污口742、第三排污口751、第四排污口752、第五排污口85和第六排污口84处均可以设置有排污阀,从而实现当需要清洁冷却喷水环7时,可以打开盖体和/或开启排污阀,进行冲洗,并在清洁结束后,封闭盖体和/或关闭排污阀。具体地,盖体可以与各个排污口螺纹连接。In some examples, the first sewage outlet 741, the second sewage outlet 742, the third sewage outlet 751, the fourth sewage outlet 752, the fifth sewage outlet 85 and the sixth sewage outlet 84 can all be buckled with detachable covers. Body; and/or, the first sewage outlet 741, the second sewage outlet 742, the third sewage outlet 751, the fourth sewage outlet 752, the fifth sewage outlet 85 and the sixth sewage outlet 84 can all be provided with a sewage valve, thereby It is realized that when the cooling water spray ring 7 needs to be cleaned, the cover body and/or the drain valve can be opened for flushing, and after the cleaning is completed, the cover body and/or the drain valve can be closed. Specifically, the cover body can be threadedly connected with each sewage outlet.
本发明实施例提供的热轧无缝钢管在线冷却系统,冷却装置6可以设置于定径前辊道2处;和/或,设置于定径后辊道3处;和/或,设置于所述冷却辊道5处,从而实现了当冷却装置6设置于定径前辊道2处时,即可以通过水冷方式减少钢管的待温时间,从而提高生产效率;当冷却装置6设置于定径后辊道3处时,对定径后的钢管进行快速冷却,保留了加工硬化状态的奥氏体,利于铁素体相变过程的晶粒细化,从而保证了钢管的力学性能;当冷却装置6设置于冷却辊道5处时,可以实现钢管轧后组织性能的在线调控,从而实现对钢管组织类型、形态、尺寸的控制,以达到细晶强化、位错强化、相变强化等强化机制效果,进而提高了钢管的综合性能,本实施例可以根据热轧无缝钢管在线冷却系统的大纲工艺需求,采用上述中的一种或多种组合的方式,对热轧无缝钢管进行冷却。In the online cooling system for hot-rolled seamless steel pipes provided by the embodiment of the present invention, the cooling device 6 can be installed at the roller table 2 before sizing; and/or at the roller table 3 after sizing; and/or, at all Said cooling roller table 5, so as to realize that when the cooling device 6 is installed at the roller table 2 before sizing, water cooling can be used to reduce the heating time of the steel pipe, thereby improving production efficiency; when the cooling device 6 is installed at the sizing roller table 2. When the rear roller table is at 3 places, the steel pipe after sizing is rapidly cooled to retain the austenite in the work-hardened state, which is conducive to the grain refinement of the ferrite transformation process, thereby ensuring the mechanical properties of the steel pipe; When the device 6 is installed at the cooling roller table 5, it can realize the online control of the structure and properties of the steel pipe after rolling, so as to realize the control of the type, shape, and size of the steel pipe to achieve grain refinement strengthening, dislocation strengthening, phase transformation strengthening, etc. The mechanism effect, thereby improving the overall performance of the steel pipe, this embodiment can use one or more of the above methods to cool the hot-rolled seamless steel pipe according to the outline process requirements of the hot-rolled seamless steel pipe online cooling system .
其中,冷却装置6的冷却喷水环7可以通过定径前辊道2、定径后辊道3或液压驱动装置进行高度调节,从而使得钢管的对中冷却,以保证冷却效果。而且,本发明实施例中冷却装置6的冷却喷水环7内腔中通过环形隔板73分隔成进水腔和出水腔,使得进水腔的水流能够通过环形隔板73上的通流孔流入出水腔,再由冷却喷嘴72喷出,保证了冷却喷水环7的喷出流稳定,提高冷却效果。此外,分流集水管的长度大于冷却装置6的长度,避免了来水时,分流集水管两端盲板处形成的不稳定的湍流对冷却装置6的压力造成影响,从而保证了冷却装置6的压力更加稳定。Among them, the cooling water spray ring 7 of the cooling device 6 can be adjusted in height through the sizing front roller table 2, the sizing rear roller table 3 or the hydraulic drive device, so as to centrally cool the steel pipe to ensure the cooling effect. Moreover, in the embodiment of the present invention, the inner cavity of the cooling water spray ring 7 of the cooling device 6 is divided into a water inlet cavity and a water outlet cavity by an annular partition 73, so that the water flow of the inlet cavity can pass through the through holes on the annular partition 73 It flows into the water outlet cavity and is sprayed from the cooling nozzle 72 to ensure the stability of the spray flow of the cooling spray ring 7 and improve the cooling effect. In addition, the length of the water splitting header is greater than the length of the cooling device 6, which prevents the unstable turbulence formed at the blind plates at both ends of the water splitting header from affecting the pressure of the cooling device 6, thereby ensuring the cooling device 6 The pressure is more stable.
在一些示例中,当冷却装置6设置于定径前辊道2处时,冷却喷水环7的内径尺寸,可以大于当冷却装置6设置于定径后辊道3处时以及当冷却装置6设置于冷却辊道5处时,冷却喷水环7的内径尺寸,以更好地满足实际要求。In some examples, when the cooling device 6 is arranged at the roller table 2 before the sizing, the inner diameter of the cooling water spray ring 7 may be larger than when the cooling device 6 is arranged at the roller table 3 after the sizing and when the cooling device 6 When it is set at the cooling roller table 5, the inner diameter of the cooling water spray ring 7 can better meet the actual requirements.
在一些示例中,当冷却装置6设置于定径前辊道2处时,冷却喷水环7的数量可以为2~8个,内径可以为550~720mm,冷却喷嘴72可以为沿其环形内壁面的均匀布置的4~10排,水压力调节范围可以为0.2~0.8Mpa,钢管经冷却装置6,控制温降在20~120℃,减少定径前中间待温;当冷却装置6设置于定径后辊道3处时,冷却喷水环7的数量可以为3~10个,内径可以为450~660mm,冷却喷嘴72可以为沿其环形内壁面的均匀布置的4-10排,水压力调节范围可以为0.2~0.8Mpa,钢管经过冷却后,控制终冷温度在降在Ar3温度以上35℃,保证钢管进入定径机1与冷床4之间的冷却装置6时,开冷温度在Ar3温度以上;当冷却装置6设置于冷却辊道5处时,冷却喷水环7的数量可以为30~60个,内径可以为450~660mm,冷却喷嘴72可以为沿其环形内壁面的均匀布置的2~8排,水压力调节范围可以为0.2~0.8Mpa,钢管冷却后温度控制在80~750℃。In some examples, when the cooling device 6 is arranged at the roller table 2 before the sizing, the number of cooling water spray rings 7 can be 2-8, the inner diameter can be 550-720mm, and the cooling nozzle 72 can be arranged along its ring The evenly arranged 4-10 rows on the wall, the water pressure adjustment range can be 0.2-0.8Mpa, the steel pipe passes through the cooling device 6, and the temperature drop is controlled at 20-120°C, reducing the intermediate temperature before sizing; when the cooling device 6 is set at When there are 3 roller tables after sizing, the number of cooling water spray rings 7 can be 3-10, the inner diameter can be 450-660mm, and the cooling nozzles 72 can be 4-10 rows evenly arranged along its annular inner wall. The pressure adjustment range can be 0.2~0.8Mpa. After the steel pipe is cooled, the final cooling temperature is controlled to drop to 35℃ above the Ar3 temperature to ensure that when the steel pipe enters the cooling device 6 between the sizing machine 1 and the cooling bed 4, the cooling temperature is turned on Above Ar3 temperature; when the cooling device 6 is installed at the cooling roller table 5, the number of cooling water spray rings 7 can be 30-60, the inner diameter can be 450-660mm, and the cooling nozzle 72 can be along its annular inner wall surface. Evenly arranged 2-8 rows, the water pressure adjustment range can be 0.2-0.8Mpa, and the temperature of the steel pipe after cooling is controlled at 80-750°C.
在一些示例中,分流集水管连通有多个旁通管路,该旁通管路上设置有调压阀,旁通管路的出口用于与轧沟连通,用于通过调节调节调压阀改变旁通管路的开口大小,实现冷却水压力的调整,保证冷却喷水环7冷却喷嘴72的压力稳定。In some examples, a plurality of bypass pipelines are communicated with the branch water collection pipe, and a pressure regulating valve is provided on the bypass pipeline. The size of the opening of the bypass pipeline realizes the adjustment of the cooling water pressure and ensures the stable pressure of the cooling nozzle 72 of the cooling water spray ring 7.
在一些示例中,当冷却装置6设置于定径前辊道2处时,上半喷水环74和下半喷水环75的喷水流量范围为80~240m 3/h;当冷却装置6设置于定径后辊道3处时,上半喷水环74和下半喷水环75的喷水流量范围为80~220m 3/h;以及当冷却装置6设置于冷却辊道5处时,上半喷水环74和下半喷水环75的喷水流量范围为30~180m 3/h。上半喷水环74和下半喷水环75水比均可以为1.05~1.5。或者,当冷却装置6设置于定径前辊道2处时,整体环形喷水环8时的流量范围可以为160~480m 3/h,且位于整体环形喷水环8上端的进水口和下端的进水口水比均可以为1.05~1.5;当冷却装置6设置于定径后辊道3处时,整体环形喷水环8时的流量范围可以为160~440m 3/h,且位于整体环形喷水环8上端的进水口和下端的进水口水比均可以为1.05~1.5;以及当冷 却装置6设置于冷却辊道5处时,整体环形喷水环8时的流量范围可以为60~360m 3/h,且位于整体环形喷水环8上端的进水口和下端的进水口水比均可以为1.05~1.5。 In some examples, when the cooling device 6 is installed at the roller table 2 before the sizing, the spray water flow rate of the upper half water spray ring 74 and the lower half water spray ring 75 is 80~240m 3 /h; when the cooling device 6 When installed at the roller table 3 after the sizing, the spray water flow range of the upper half water spray ring 74 and the lower half water spray ring 75 is 80~220m 3 /h; and when the cooling device 6 is installed at the cooling roller table 5 , The spray water flow range of the upper half water spray ring 74 and the lower half water spray ring 75 is 30~180m 3 /h. The water ratio of the upper half of the water spray ring 74 and the lower half of the water spray ring 75 can both be 1.05-1.5. Or, when the cooling device 6 is arranged at the roller table 2 before the sizing, the flow rate of the integral annular water spray ring 8 can be 160~480m 3 /h, and it is located at the water inlet and the lower end of the integral annular water spray ring 8 The water inlet water ratio can be 1.05~1.5; when the cooling device 6 is arranged at the roller table 3 after sizing, the flow range of the integral annular water spray ring 8 can be 160~440m 3 /h, and it is located in the overall annular shape. The water ratio of the water inlet at the upper end and the water inlet at the lower end of the water spray ring 8 can both be 1.05~1.5; and when the cooling device 6 is arranged at the cooling roller table 5, the flow rate range of the integral annular water spray ring 8 can be 60~ 360m 3 /h, and the water inlet at the upper end of the integral annular water spray ring 8 and the water inlet at the lower end may have a water ratio of 1.05 to 1.5.
本发明实施例还提供了一种冷却装置在热轧无缝钢管在线冷却系统上的布置方法,所述热轧无缝钢管在线冷却系统为前述的热轧无缝钢管在线冷却系统,该方法可以包括:The embodiment of the present invention also provides a method for arranging a cooling device on a hot-rolled seamless steel pipe on-line cooling system. The hot-rolled seamless steel pipe on-line cooling system is the aforementioned hot-rolled seamless steel pipe on-line cooling system. include:
根据热轧无缝钢管生产线的大纲工艺需求,采用所述冷却装置6设置于所述定径前辊道2处、冷却装置6设置于所述定径后辊道3处、以及冷却装置6设置于所述冷却辊道5处中的一种或多种组合方式,对热轧无缝钢管进行冷却,使用灵活方便。According to the outline process requirements of the hot-rolled seamless steel pipe production line, the cooling device 6 is installed at the roller table 2 before the sizing, the cooling device 6 is installed at the roller table 3 after the sizing, and the cooling device 6 is installed One or more combinations in the cooling roller table 5 cool the hot-rolled seamless steel pipe, which is flexible and convenient to use.
下面分别以冷却装置6设置于定径前辊道2处,以及冷却装置6设置于定径前辊道2处、定径后辊道3处以及冷却辊道5处为例,对本实施例进行具体说明。In the following, the cooling device 6 is installed at the roller table 2 before the sizing, and the cooling device 6 is installed at the roller table 2 before the sizing, the roller table 3 after the sizing, and the cooling roller table 5 as examples. Specific instructions.
实施例1:Example 1:
根据产线产品工艺需求,冷却装置6布置在定径前辊道2上,冷却装置6高度可随定径前辊道2高度调整,实现钢管的对中冷却,为8组圆形喷水环,冷却喷水环7由上下对称布置的内径大小为650mm的上喷水环和下喷水环组成;喷水环内表面均匀布置有6排冷却喷嘴,单排冷却喷嘴数量在52个,喷水环的水压力调节范围为0.2~0.8MPa,上下喷水环流量可独立控制,喷水流量范围为80~150m3/h,上下喷环水比在1.05~1.5范围内。喷水环外表面布置有进水口71,通过供水管路、调节阀组与分流集水管连接,调节阀组用于实现喷水环流量控制,分流集水管通过供水管路和调节阀组与平行布置的冷却喷水环7连接,分流集水管设置有若干旁通管路,通过调节旁通管路开口度实现喷环水压的调整,保证冷却喷嘴出口压力稳定,分流集水管总长度大于冷却装置6长度1.5m。喷水环腔体由环形隔水板分隔为进水腔和出水腔,环形隔水板上布置有通流孔,进水腔和出水腔上均布置有排污孔。According to the product process requirements of the production line, the cooling device 6 is arranged on the sizing front roller table 2, and the height of the cooling device 6 can be adjusted with the height of the sizing front roller table 2 to realize the centering cooling of the steel pipe. It is 8 groups of circular water spray rings. , The cooling water spray ring 7 is composed of an upper water spray ring and a lower water spray ring with an inner diameter of 650 mm arranged symmetrically up and down; 6 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the number of cooling nozzles in a single row is 52. The water pressure adjustment range of the water ring is 0.2~0.8MPa, the flow rate of the upper and lower spraying rings can be independently controlled, the spraying flow range is 80~150m3/h, and the water ratio of the upper and lower spraying rings is within the range of 1.05~1.5. The water inlet 71 is arranged on the outer surface of the water spray ring, which is connected to the water distribution collection pipe through the water supply pipeline and the regulating valve group. The regulating valve group is used to realize the flow control of the water spray ring. The water distribution collection pipe is parallel to the water supply pipe and the regulating valve group. The arranged cooling water spray ring 7 is connected, and the branch water collection pipe is provided with a number of bypass pipes. The water pressure of the spray ring can be adjusted by adjusting the opening degree of the bypass pipe to ensure stable pressure at the outlet of the cooling nozzle. The total length of the water distribution collection pipe is longer than that of the cooling The length of the device 6 is 1.5m. The water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier. The annular water barrier is provided with a through hole, and both the water inlet cavity and the water outlet cavity are arranged with sewage holes.
生产外径为325mm,壁厚为15mm的25Mn无缝钢管过程中,钢管经过连轧后温度在950~980℃,为保证钢管管型尺寸,需要在930℃以下定径,因此,在钢管定径之前通常需要在连轧与定径机1(1)之间的链床上待温20s空冷至目标温度。而在定径前增加冷却喷水环7后,根据钢管温降需求,对冷却喷水环7环的流量、压力、组态进行设定,保证钢管经过冷却后直接可进行定径冷却。In the process of producing 25Mn seamless steel pipes with an outer diameter of 325mm and a wall thickness of 15mm, the temperature of the steel pipe after continuous rolling is 950~980℃. In order to ensure the size of the steel pipe, it needs to be sized below 930℃. Before sizing, it is usually necessary to wait for 20s to be air-cooled to the target temperature on the chain bed between the continuous rolling and the sizing machine 1 (1). After the cooling water spray ring 7 is added before sizing, the flow, pressure and configuration of the cooling water spray ring 7 are set according to the temperature drop requirements of the steel pipe to ensure that the steel pipe can be directly sized and cooled after cooling.
实施例2:Example 2:
根据产线产品工艺需求,分别冷却装置6布置在定径后辊道3处以及定径机1与冷床4之间的冷却辊道5处。According to the product process requirements of the production line, the cooling devices 6 are respectively arranged at the roller table 3 after sizing and the cooling roller table 5 between the sizing machine 1 and the cooling bed 4.
安装在定径后辊道3上的冷却装置6为10个整体喷水环8.,喷水环内径大小为内径大小为660mm,喷水环内表面宽度方向均匀布置有多排冷却喷嘴,用于实现对钢管外表面喷水冷却,单排冷却喷嘴数量在36~70个,喷水环外表面布置有进水口81,通过供水管路、调节阀组与分流集水管连接,调节阀组用于实现喷水环流量控制。喷水环的水压力调节范围为0.2~0.8MPa,上下喷环流量可独立控制,喷水流量范围为80~220m3/h,上下喷环水比在1.05~1.5范围内;The cooling device 6 installed on the roller table 3 after sizing is 10 integral water spray rings 8. The inner diameter of the water spray ring is 660mm, and the inner surface of the water spray ring is evenly arranged with multiple rows of cooling nozzles in the width direction. In order to realize the water spray cooling on the outer surface of the steel pipe, the number of single-row cooling nozzles is 36 to 70, and the water inlet 81 is arranged on the outer surface of the water spray ring. To realize the flow control of the water spray ring. The water pressure adjustment range of the water spray ring is 0.2~0.8MPa, the flow rate of the upper and lower spray rings can be independently controlled, the spray water flow range is 80~220m3/h, and the water ratio of the upper and lower spray rings is within the range of 1.05~1.5;
布置在热轧无缝钢管定径机1与冷床4之间冷却辊道5(斜辊道)处的冷却装置6布由42个冷却喷水环7组成,冷却喷水环7由上下对称布置的内径大小为600mm的上半喷水环74和下半喷水环75组成;喷水环内表面均匀布置有3排冷却喷嘴,喷水环的水压力调节范围为0.2~0.8MPa,上下喷环流量可独立控制,喷水流量范围为30~180m3/h,上下喷环水比在1.05~1.5范围内,冷却装置6安装由液压装置驱动实现高度喷环高度调整,保证钢管对中冷却。The cooling device 6 arranged at the cooling roller table 5 (inclined roller table) between the hot-rolled seamless steel pipe sizing machine 1 and the cooling bed 4 is composed of 42 cooling water spray rings 7, which are symmetrical from top to bottom The arranged upper half water spray ring 74 and lower half water spray ring 75 with an inner diameter of 600mm are arranged; 3 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the water pressure adjustment range of the water spray ring is 0.2~0.8MPa, up and down The spray ring flow can be independently controlled, the spray water flow range is 30~180m3/h, the upper and lower spray ring water ratio is in the range of 1.05~1.5, the cooling device 6 is installed by the hydraulic device to realize the height adjustment of the spray ring to ensure the cooling of the steel pipe. .
分流集水管设置有若干旁通管路,通过调节旁通管路开口度实现喷环水压的调整,用于实现冷却水压力调整,保证冷却喷嘴出口压力稳定,各位置的分流集水管总长度均大于所在位置冷却装置6长度1.5m,喷水环腔体由环 形隔水板分隔为进水腔和出水腔,整体环形隔水板上布置有通流孔,进水腔和出水腔上均布置有排污孔。The split header is equipped with several bypass pipelines. The spray ring water pressure can be adjusted by adjusting the opening degree of the bypass pipeline, which is used to adjust the cooling water pressure and ensure the stable pressure at the outlet of the cooling nozzle. The total length of the split header at each position The length of the water spray ring is 1.5m longer than the cooling device 6 at the location. The water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier. Sewage holes are arranged.
生产外径357mm,壁厚40mm的20#钢管过程中,钢管定径出口温度为1010℃,钢管经过定径后通过调整定径后冷却装置6冷却集管开启数量,水量和压力,控制钢管冷后温度在920℃。后钢管经过辊道运输和回转臂9运送至定径机1与冷床4之间冷却装置6时,开冷温度为900℃,通过调整辊道运行速度为1.0m/s,调整喷水环开启的数量,水量和压力控制钢管冷后温度在640℃,后经回转臂(10,11)翻转至冷床4冷却至室温,经检测后钢管屈服强度260MPa,抗拉强度448MPa,延伸率34.6%使得钢管力学性能满足性能要求。通过定径后的强制冷却,避免了由于高温导致其奥氏体晶粒过度长大,有利于铁素体相变过程的晶粒细化,从而影响钢管力学性能,实现了厚规格钢管产品轧态直接供货。In the process of producing 20# steel pipe with outer diameter of 357mm and wall thickness of 40mm, the outlet temperature of the steel pipe is 1010℃. After the steel pipe is sized, it passes through the cooling device after sizing. The post temperature was at 920°C. When the back steel pipe is transported by roller table and rotating arm 9 to the cooling device 6 between the sizing machine 1 and the cooling bed 4, the cooling temperature is 900℃, and the water spray ring is adjusted by adjusting the roller table running speed to 1.0m/s. The number of openings, water volume and pressure control the temperature of the steel pipe after cooling at 640℃, and then turning over to the cooling bed 4 by the rotating arm (10, 11) to cool to room temperature. After testing, the yield strength of the steel pipe is 260MPa, the tensile strength is 448MPa, and the elongation is 34.6. % Makes the mechanical properties of the steel pipe meet the performance requirements. Through forced cooling after sizing, the excessive growth of austenite grains due to high temperature is avoided, which is beneficial to the grain refinement of the ferrite transformation process, thereby affecting the mechanical properties of steel pipes and realizing the rolling of thick gauge steel pipe products. State direct supply.
实施例3:Example 3:
根据产线产品工艺需求,分别冷却装置6布置在定径前辊道2处、定径后辊道3处以及定径机1与冷床4之间的冷却辊道5处。冷却喷水环7由上下对称布置的上半喷水环74和下半喷水环75组成,喷水环内表面宽度方向均匀布置有多排冷却喷嘴,用于实现对钢管外表面喷水冷却,单排冷却喷嘴数量在36~70个,喷水环外表面布置有进水口71,通过供水管路、调节阀组与分流集水管连接,调节阀组用于实现喷水环流量控制,分流集水管设置有若干旁通管路,通过调节旁通管路开口度实现喷环水压的调整,用于实现冷却水压力调整,保证冷却喷嘴出口压力稳定,各位置的分流集水管总长度均大于所在位置冷却装置6长度1.5m,喷水环腔体由环形隔水板分隔为进水腔和出水腔,环形隔水板上布置有通流孔,进水腔和出水腔上均布置有排污孔。According to the product process requirements of the production line, the cooling devices 6 are respectively arranged at the roller table 2 before sizing, the roller table 3 after sizing, and the cooling roller table 5 between the sizing machine 1 and the cooling bed 4. The cooling water spray ring 7 is composed of an upper half water spray ring 74 and a lower half water spray ring 75 arranged symmetrically up and down. There are multiple rows of cooling nozzles evenly arranged in the width direction of the inner surface of the water spray ring to realize water spray cooling on the outer surface of the steel pipe. , The number of single-row cooling nozzles ranges from 36 to 70, and the water inlet 71 is arranged on the outer surface of the spray ring, which is connected to the diversion collection pipe through the water supply pipeline and the regulating valve group. The regulating valve group is used to realize the flow control of the spray ring and the diversion The water collection pipe is provided with several bypass pipes. The spray ring water pressure can be adjusted by adjusting the opening degree of the bypass pipe, which is used to adjust the cooling water pressure and ensure the stable pressure at the outlet of the cooling nozzle. The total length of the split water collection pipe at each position The length of the cooling device 6 is 1.5m longer than the location. The water spray ring cavity is divided into a water inlet cavity and a water outlet cavity by an annular water barrier. Drain hole.
定径前布置6组冷却喷水环7,安装在定径前辊道2上,冷却装置6高度可随定径入口辊道高度调整,实现钢管的对中冷却。冷却喷水环7由上下对称布置的内径大小为720mm的上半喷水环74和下半喷水环75组成;喷水环内表 面均匀布置有8排冷却喷嘴,单排冷却喷嘴数量在38个,喷水环的水压力调节范围为0.2~0.8MPa,上下半喷水环75流量可独立控制,喷水流量范围为80~240m3/h,上下喷环水比在1.05~1.5范围内。Before sizing, 6 groups of cooling water spray rings 7 are arranged and installed on the roller table 2 before sizing. The height of the cooling device 6 can be adjusted with the height of the sizing entrance roller table to realize the centering cooling of the steel pipe. The cooling water spray ring 7 is composed of an upper water spray ring 74 and a lower water spray ring 75 with an inner diameter of 720mm arranged symmetrically up and down; 8 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the number of cooling nozzles in a single row is 38 One, the water pressure adjustment range of the water spray ring is 0.2~0.8MPa, the flow rate of the upper and lower water spray rings 75 can be independently controlled, the spray water flow range is 80~240m3/h, and the water ratio of the upper and lower spray rings is within the range of 1.05~1.5.
冷却装置6安装在定径后辊道3上,冷却装置6高度可随定径后辊道3高度调整,实现钢管的对中冷却,冷却装置6由6个冷却喷水环7组成,冷却喷水环7由上下对称布置的内径大小为660mm的上半喷水环74和下半喷水环75组成;喷水环内表面宽度方向均匀布置有7排冷却喷嘴,喷水环的水压力调节范围为0.2~0.8MPa,上下喷环流量可独立控制,喷水流量范围为80~220m3/h,上下喷环水比在1.05~1.5范围内;The cooling device 6 is installed on the roller table 3 after the sizing. The height of the cooling device 6 can be adjusted with the height of the roller table 3 after the sizing to realize the centering cooling of the steel pipe. The cooling device 6 is composed of 6 cooling water spray rings 7 with cooling spray The water ring 7 is composed of an upper water spray ring 74 and a lower water spray ring 75 with an inner diameter of 660mm arranged symmetrically up and down; 7 rows of cooling nozzles are evenly arranged in the width direction of the inner surface of the water spray ring, and the water pressure of the water spray ring is adjusted The range is 0.2~0.8MPa, the upper and lower spray ring flow can be independently controlled, the spray water flow range is 80~220m3/h, and the upper and lower spray ring water ratio is in the range of 1.05~1.5;
冷却装置6布置在热轧无缝钢管定径机1与冷床4之间冷却辊道5(斜辊道)处,冷却装置6由42个冷却喷水环7组成,冷却喷水环7由上下对称布置的内径大小为600mm的上半喷水环74和下半喷水环75组成;喷水环内表面均匀布置有3排冷却喷嘴,喷水环的水压力调节范围为0.2~0.8MPa,上下喷环流量可独立控制,喷水流量范围为30~180m3/h,上下喷环水比在1.05~1.5范围内,冷却装置6安装由液压装置驱动实现高度喷环高度调整,保证钢管对中冷却。The cooling device 6 is arranged at the cooling roller table 5 (inclined roller table) between the hot-rolled seamless steel pipe sizing machine 1 and the cooling bed 4. The cooling device 6 is composed of 42 cooling water spray rings 7, and the cooling water spray ring 7 is composed of The upper half of the water spray ring 74 and the lower half of the water spray ring 75 are arranged symmetrically with an inner diameter of 600mm; 3 rows of cooling nozzles are evenly arranged on the inner surface of the water spray ring, and the water pressure adjustment range of the water spray ring is 0.2~0.8MPa , The flow rate of the upper and lower spray rings can be independently controlled, the spray water flow range is 30~180m3/h, and the water ratio of the upper and lower spray rings is within the range of 1.05~1.5. The cooling device 6 is installed and driven by the hydraulic device to realize the height adjustment of the spray ring to ensure the steel pipe alignment. Medium cooling.
生产外径456mm,壁厚45mm,Q345B钢管过程中,钢管经过连轧后,钢管温度在1090℃,经过定径前冷却装置6控制冷控制钢管温度在1040~1060℃之间。钢管经过定径后通过调整定径后冷却装置6冷却集管开启数量,水量和压力,控制钢管冷后温度在960℃,后钢管经过辊道运输和回转臂9运送至定径机1与冷床4之间冷却装置6时,开冷温度为940℃,通过调整辊道运行速度为1.0m/s,调整喷水环开启的数量,水量和压力控制钢管冷后温度在630℃,后经回转臂(10,11)翻转至冷床4冷却至室温,经检测后钢管屈服强度362MPa,抗拉强度523MPa,延伸率28.7%使得钢管力学性能满足性能要求,实现了厚规格钢管产品轧态直接供货。In the process of producing Q345B steel pipe with outer diameter of 456mm and wall thickness of 45mm, the temperature of the steel pipe is 1090℃ after continuous rolling, and the temperature of the cold control steel pipe is controlled between 1040~1060℃ through the cooling device 6 before sizing. After the steel pipe is sized, the cooling header opening quantity, water volume and pressure are adjusted by the cooling device 6 after sizing, and the temperature of the steel pipe after cooling is controlled at 960℃. When the cooling device 6 between the beds 4, the opening and cooling temperature is 940℃, by adjusting the running speed of the roller table to 1.0m/s, adjusting the number of opening of the water spray ring, the water volume and pressure control the temperature of the steel pipe after cooling at 630℃, The revolving arm (10, 11) is turned over to the cooling bed 4 and cooled to room temperature. After testing, the steel pipe has a yield strength of 362MPa, a tensile strength of 523MPa, and an elongation of 28.7%. This makes the mechanical properties of the steel pipe meet the performance requirements and realizes the direct rolling of thick gauge steel pipe products. Supply.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限 制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions recorded in the foregoing embodiments are modified, or some of the technical features thereof are equivalently replaced; these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (6)

  1. 一种热轧无缝钢管在线冷却系统,其特征在于,包括:An online cooling system for hot-rolled seamless steel pipes, which is characterized in that it comprises:
    分别位于定径机前后的定径前辊道和定径后辊道、位于冷床和所述定径机之间的冷却辊道以及冷却装置;The sizing front roller table and the sizing rear roller table respectively located before and after the sizing machine, the cooling roller table and the cooling device between the cooling bed and the sizing machine;
    所述冷却装置设置于所述定径前辊道处,且其高度可随所述定径前辊道的高度调节;和/或,所述冷却装置设置于所述定径后辊道处,且其高度可随所述定径后辊道的高度调节;和/或,所述冷却装置设置于所述冷却辊道处,且其高度通过液压驱动装置进行调节;The cooling device is arranged at the roller table before sizing, and its height can be adjusted with the height of the roller table before sizing; and/or, the cooling device is arranged at the roller table after sizing, And its height can be adjusted with the height of the roller table after sizing; and/or, the cooling device is arranged at the cooling roller table, and its height is adjusted by a hydraulic drive device;
    所述冷却装置包括多个沿辊道输送方向布置的冷却喷水环;The cooling device includes a plurality of cooling water spray rings arranged along the conveying direction of the roller table;
    所述冷却喷水环的外表面设置进水口,所述进水口通过供水管路和调节阀组与分流集水管连通,所述分流集水管与所述冷却装置平行布置,且所述分流集水管的长度大于所述冷却装置的长度;The outer surface of the cooling water spray ring is provided with a water inlet, and the water inlet is in communication with a branching and collecting pipe through a water supply pipeline and a regulating valve group. The branching and collecting pipe is arranged in parallel with the cooling device, and the branching and collecting pipe is arranged in parallel with the cooling device. The length of is greater than the length of the cooling device;
    所述冷却喷水环的内壁设置有多排均匀分布的冷却喷嘴,且在所述冷却喷水环内设置有将其内腔分为进水腔和出水腔的环形隔板,所述环形隔板上设置有通流孔,所述进水腔和出水腔通过所述通流孔连通,从所述冷却喷水环的冷却喷嘴喷出的冷却水流量及压力稳定性由所述进水口的流量和所述环形隔板上通流孔的排布形式与尺寸大小所控制;The inner wall of the cooling water spray ring is provided with a plurality of rows of evenly distributed cooling nozzles, and an annular partition that divides its inner cavity into a water inlet cavity and a water outlet cavity is provided in the cooling water spray ring. The plate is provided with a through hole, the water inlet cavity and the water outlet cavity are communicated through the through hole, and the flow rate and pressure stability of the cooling water sprayed from the cooling nozzle of the cooling water spray ring are determined by the water inlet The flow rate and the arrangement form and size of the through-flow holes on the annular baffle are controlled;
    所述冷却喷水环包括相对且相互独立的上半喷水环和下半喷水环;或,所述冷却喷水环为一体连通的整体环形喷水环;The cooling water spray ring includes an upper half water spray ring and a lower water spray ring that are opposite and independent of each other; or, the cooling water spray ring is an integrally connected integral annular water spray ring;
    所述环形隔板包括相对的上半隔板和下半隔板,且所述上半隔板和下半隔板依次分别将所述上半喷水环和下半喷水环的内腔分为所述进水腔和出水腔,所述上半隔板和下半隔板上分别设置有所述通流孔;或,所述环形隔板为一整体环形板状结构,所述整体环形板状结构将所述整体环形喷水环的内腔分为所述进水腔和出水腔,所述整体环形板状结构上设置有所述通流孔;The annular baffle includes an upper half baffle and a lower half baffle that are opposed to each other, and the upper half baffle and the lower half baffle in turn divide the inner cavities of the upper half water spray ring and the lower half water spray ring respectively. Is the water inlet cavity and the water outlet cavity, the upper and lower partitions are respectively provided with the through holes; or, the annular partition is an integral annular plate-shaped structure, and the integral annular The plate-like structure divides the inner cavity of the integral annular water spray ring into the water inlet cavity and the water outlet cavity, and the integral annular plate-like structure is provided with the flow hole;
    所述上半喷水环的两端端面上分别设置有与其进水腔和出水腔连通的第一排污口和第二排污口,所述下半喷水环的侧面中部设置有分别与其进水腔和 出水腔连通的第三排污口和第四排污口;或,所述整体环形喷水环的下部侧面的中部位置设置有分别与所述进水腔和所述出水腔连通的第五排污口和第六排污口;The two ends of the upper half of the water spray ring are respectively provided with a first sewage outlet and a second sewage outlet communicating with the water inlet and outlet chambers, and the middle of the side of the lower half of the water spray ring is provided with the water inlet The third sewage outlet and the fourth sewage outlet communicated with the cavity and the water outlet cavity; or, the middle position of the lower side of the integral annular water spray ring is provided with a fifth sewage outlet communicating with the water inlet cavity and the water outlet cavity respectively And the sixth sewage outlet;
    所述第一排污口、第二排污口、第三排污口、第四排污口、第五排污口和第六排污口均扣合有可拆卸的盖体;和/或,所述第一排污口、第二排污口、第三排污口、第四排污口、第五排污口和第六排污口处均设置有排污阀。The first sewage outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet are all buckled with a detachable cover; and/or, the first sewage outlet A sewage valve is provided at the outlet, the second sewage outlet, the third sewage outlet, the fourth sewage outlet, the fifth sewage outlet and the sixth sewage outlet.
  2. 根据权利要求1所述的热轧无缝钢管在线冷却系统,其特征在于,The online cooling system for hot-rolled seamless steel pipes according to claim 1, characterized in that:
    当所述冷却装置设置于所述定径前辊道处时,所述冷却喷水环的内径尺寸,大于当所述冷却装置设置于所述定径后辊道处时以及当所述冷却装置设置于所述冷却辊道处时,所述冷却喷水环的内径尺寸。When the cooling device is arranged at the roller table before the sizing, the inner diameter of the cooling water spray ring is larger than when the cooling device is arranged at the roller table after the sizing and when the cooling device The size of the inner diameter of the cooling water spray ring when it is arranged at the cooling roller table.
  3. 根据权利要求1所述的热轧无缝钢管在线冷却系统,其特征在于,The online cooling system for hot-rolled seamless steel pipes according to claim 1, characterized in that:
    当所述冷却装置设置于所述定径前辊道处时,所述冷却喷水环的数量为2~8个,内径为550~720mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的4-10排,水压力调节范围为0.2~0.8Mpa,所述上半喷水环和下半喷水环流量范围均为80~240m 3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为160~480m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5; When the cooling device is arranged at the roller table before the sizing, the number of the cooling water spray ring is 2-8, the inner diameter is 550-720mm, and the cooling nozzles are evenly arranged along the annular inner wall surface. The water pressure adjustment range is 0.2~0.8Mpa, the flow rate range of the upper half water spray ring and the lower half water spray ring are both 80~240m 3 /h, the upper half water spray ring and the lower half The water ratio of the water spray ring is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 160~480m 3 /h, and the water inlet at the upper end of the integral annular water spray ring and the integral annular water spray The water inlet water ratio at the lower end of the ring is 1.05~1.5;
    当所述冷却装置设置于所述定径后辊道处时,所述冷却喷水环的数量为3~10个,内径为450~660mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的4-10排,水压力调节范围为0.2~0.8Mpa;所述上半喷水环和下半喷水环流量范围均为80~220m 3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为160~440m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5; When the cooling device is arranged at the roller table after the sizing, the number of the cooling water spray ring is 3-10, the inner diameter is 450-660mm, and the cooling nozzles are evenly arranged along the annular inner wall surface. The water pressure adjustment range of the 4-10 rows is 0.2~0.8Mpa; the flow rate range of the upper half water spray ring and the lower half water spray ring are both 80~220m 3 /h, the upper half water spray ring and the lower half The water ratio of the water spray ring is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 160~440m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the integral annular water spray The water inlet water ratio at the lower end of the ring is 1.05~1.5;
    当所述冷却装置设置于所述冷却辊道处时,所述冷却喷水环的数量为30~60个,内径为450~660mm,所述冷却喷嘴为沿其环形内壁面的均匀布置的2~8排,水压力调节范围为0.2~0.8Mpa,所述上半喷水环和下半喷水环流 量范围均为30~180m 3/h,所述上半喷水环和下半喷水环水比均为1.05~1.5;或,所述整体环形喷水环流量范围为60~360m 3/h,位于所述整体环形喷水环上端的进水口与位于所述整体环形喷水环下端的进水口水比均为1.05~1.5。 When the cooling device is arranged at the cooling roller table, the number of the cooling water spray ring is 30-60, the inner diameter is 450-660mm, and the cooling nozzles are 2 evenly arranged along the annular inner wall. ~8 rows, the water pressure adjustment range is 0.2~0.8Mpa, the flow range of the upper half water spray ring and the lower half water spray ring are both 30~180m 3 /h, the upper half water spray ring and the lower half water spray The annular water ratio is 1.05~1.5; or, the flow rate of the integral annular water spray ring is 60~360m 3 /h, and the water inlet located at the upper end of the integral annular water spray ring and the lower end of the integral annular water spray ring The water inlet water ratio is 1.05~1.5.
  4. 根据权利要求1所述的热轧无缝钢管在线冷却系统,其特征在于,The online cooling system for hot-rolled seamless steel pipes according to claim 1, characterized in that:
    所述分流集水管连通有多个旁通管路,所述旁通管路上设置有调压阀,所述旁通管路的出口用于与轧沟连通。A plurality of bypass pipelines are communicated with the branch water collection pipe, a pressure regulating valve is arranged on the bypass pipeline, and the outlet of the bypass pipeline is used to communicate with the rolling groove.
  5. 根据权利要求1所述的热轧无缝钢管在线冷却系统,其特征在于,The online cooling system for hot-rolled seamless steel pipes according to claim 1, characterized in that:
    所述分流集水管的长度大于所述冷却装置的长度至少1.5m。The length of the diversion header is at least 1.5m greater than the length of the cooling device.
  6. 一种冷却装置在热轧无缝钢管在线冷却系统上的布置方法,其特征在于,所述热轧无缝钢管在线冷却系统为如权利要求1至5中任一项所述的热轧无缝钢管在线冷却系统,所述方法包括:A method for arranging a cooling device on a hot-rolled seamless steel pipe on-line cooling system, wherein the hot-rolled seamless steel pipe on-line cooling system is the hot-rolled seamless steel pipe according to any one of claims 1 to 5 Steel pipe online cooling system, the method includes:
    根据热轧无缝钢管生产线的大纲工艺需求,采用所述冷却装置设置于所述定径前辊道处、冷却装置设置于所述定径后辊道处、以及冷却装置设置于所述冷却辊道处中的一种或多种组合方式,对热轧无缝钢管进行冷却。According to the outline process requirements of the hot-rolled seamless steel pipe production line, the cooling device is installed at the roll table before the sizing, the cooling device is installed at the roll table after the sizing, and the cooling device is installed at the cooling roll One or more combinations in the channel to cool the hot-rolled seamless steel pipe.
PCT/CN2021/078670 2020-04-29 2021-03-02 On-line cooling system for hot-rolled seamless steel tube, and arrangement method for cooling device on on-line cooling system WO2021218357A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN114622080A (en) * 2022-03-10 2022-06-14 云南曲靖钢铁集团凤凰钢铁有限公司 Refined control smelting system for steelmaking seamless steel pipe
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