WO2021218294A1 - Door gap compensator, door gap compensator control system and method, and rail vehicle - Google Patents

Door gap compensator, door gap compensator control system and method, and rail vehicle Download PDF

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Publication number
WO2021218294A1
WO2021218294A1 PCT/CN2021/076528 CN2021076528W WO2021218294A1 WO 2021218294 A1 WO2021218294 A1 WO 2021218294A1 CN 2021076528 W CN2021076528 W CN 2021076528W WO 2021218294 A1 WO2021218294 A1 WO 2021218294A1
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WO
WIPO (PCT)
Prior art keywords
door
floor
cylinder
piston
air inlet
Prior art date
Application number
PCT/CN2021/076528
Other languages
French (fr)
Chinese (zh)
Inventor
郑伟
户迎灿
张泽云
闫立志
刘龙玺
赖森华
林鹏
李云峰
Original Assignee
中车青岛四方机车车辆股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010345747.6A external-priority patent/CN111376936A/en
Priority claimed from CN202010346449.9A external-priority patent/CN111516717B/en
Application filed by 中车青岛四方机车车辆股份有限公司 filed Critical 中车青岛四方机车车辆股份有限公司
Priority to EP21797914.5A priority Critical patent/EP4144610A4/en
Publication of WO2021218294A1 publication Critical patent/WO2021218294A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D23/00Construction of steps for railway vehicles
    • B61D23/02Folding steps for railway vehicles, e.g. hand or mechanically actuated
    • B61D23/025Folding steps for railway vehicles, e.g. hand or mechanically actuated electrically or fluid actuated

Definitions

  • the present invention relates to the technical field of rail vehicle gap compensation, and in particular to a door gap compensator, a door gap compensator control system, method and rail vehicle.
  • the door clearance compensator is used to compensate for the gap between the door and the platform. After parking, the pedal of the door clearance compensator extends toward the platform to facilitate passengers getting on and off the train; the pedal direction of the door clearance compensator at the start Retract away from the platform so as not to affect the normal driving of the vehicle.
  • the existing door lash compensator of the pneumatic structure adopts a flip structure, which takes up a large space, has a complicated structure, and has low reliability;
  • the present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a door lash compensator control system, which solves the problem that the existing pneumatic structure of the door lash compensator adopts a flip structure, which takes up a large space, has a complex structure, has low reliability, and cannot realize the control of the pedal expansion stroke. , The problem that the pedal telescopic distance is fixed and not adjustable.
  • the invention also provides a door clearance compensator.
  • the invention also provides a method for controlling the door clearance compensator.
  • the invention also provides a rail vehicle.
  • the air cylinder is used to drive the pedal body to expand and contract horizontally along the bottom surface of the floor body.
  • the air cylinder includes a cylinder body and a piston that expands and contracts along the cylinder body.
  • the cylinder body is provided with an extended air inlet and a retracted air inlet, The extended air inlet and the retracted air inlet are respectively connected with an air pipeline for connecting to an air supply unit;
  • An induction switch which is provided on the cylinder for sensing the position of the piston
  • the controller is used to control the extended intake port or the retracted intake port to intake air according to the position of the piston detected by the inductive switch, so as to control the piston to extend to a specified position Or retract to the designated position.
  • throttle valves are respectively provided at the extending air inlet and the retracted air inlet, and both the throttle valves are signally connected to the controller.
  • the cylinder block is further provided with a locked air inlet, and the locked air inlet is connected with an air pipeline for connecting to the air supply unit, and the air supply unit is The vehicle's own air supply system.
  • the inlets of the air pipe extending from the air inlet, the air pipe retracting the air inlet, and the air pipe closing the air inlet are all equipped with electromagnetic
  • the solenoid valve is signal-connected to the controller.
  • the induction switch is a magnetic control switch
  • the magnetic body of the magnetic control switch is provided on the piston in the cylinder
  • a pair of the magnetic The distance between the two movable contacts is equal to the preset telescopic stroke of the cylinder, and one of the movable contacts corresponds to the piston that is not extended and is provided with the magnetic body Location settings.
  • a door lash compensator includes a floor body, a pedal body, and the aforementioned door lash compensator control system, and the floor body is configured to be fixedly embedded on the floor of the door area of the vehicle body At the reserved installation gap, the pedal body is slidably connected to the bottom surface of the floor body, and the air cylinder is configured to drive the pedal body to expand and contract horizontally along the floor body.
  • the fixed end of the cylinder is rotatably connected to the bottom surface of the rear end of the floor body through a first pin
  • the protruding end of the piston is connected to the pedal body through a second pin.
  • the bottom surface of the front end is rotatably connected, the first pin shaft and the second pin shaft are arranged in parallel, and the axial directions of the first pin shaft and the second pin shaft are perpendicular to the expansion and contraction direction of the piston.
  • the floor body is used to be fixedly embedded in the installation gap reserved on the floor of the door area of the vehicle body, and a sliding rail and a sliding rail are provided between the pedal body and the floor body.
  • Block; the slide rail is fixed to the bottom surface of the floor body; the slider is provided with a slide groove on the side facing the slide rail, the side of the slide block facing away from the slide groove and the upper surface of the pedal body
  • the sliding groove of the sliding block is clamped outside the sliding rail and is slidably connected with the sliding rail.
  • the slide rail is fixedly connected to the bottom surface of the floor body by a fastening bolt
  • the slider is fixedly connected to the upper surface of the pedal body by a fastening bolt
  • a door lash compensator control method includes:
  • the controller controls the air pipe extending or retracting the intake port of the cylinder to be the extension or retraction according to the position of the piston of the cylinder.
  • the retracted air inlet provides air, and the air cylinder is controlled to push the pedal body to extend horizontally along the bottom surface of the floor body to an open position or retract to a closed position.
  • a rail vehicle includes a driver's cab and the aforementioned door clearance compensator, the driver's cab is provided with a button for controlling the door clearance compensator control system;
  • the air port and the retracted air inlet are respectively connected to the air supply unit of the rail vehicle through an air pipeline.
  • the controller controls the extension of the intake port or retracts the intake port to control the extension of the piston according to the position of the cylinder piston detected by the sensor switch. To the designated position or retract to the designated position, so that the stroke of the cylinder can be controlled, and then the control of the telescopic stroke of the pedal body is realized.
  • the control method is simple and the reliability is high. Once there is a failure that cannot be extended or retracted, it is easy Find the point of failure and solve it.
  • a door clearance compensator adopts a separately formed floor body and a pedal body, and is integrated with a cylinder to be integrally installed at the installation gap reserved on the floor of the door area of the vehicle body, forming an integral embedded structure, occupying space Small size, easy installation and high reliability.
  • the upper surface of the floor body is the same as the floor in the passenger compartment, which matches the whole body of the car body. It reduces the steps at the door and improves the passability of equipment such as passengers or wheelchairs. ; And to facilitate the individual control of the door clearance compensator.
  • a rail vehicle according to an embodiment of the present invention is provided with the above-mentioned door gap compensator, so that the rail vehicle has all the advantages of the above-mentioned door gap compensator, which will not be repeated here.
  • the floor body is configured to be fixed and embedded in the installation gap reserved on the floor of the door area of the car body;
  • the pedal body is slidably connected to the bottom surface of the floor body;
  • the driving mechanism is configured to drive the pedal body to expand and contract horizontally along the floor body.
  • a sliding rail and a sliding block that are slidably connected are provided between the pedal body and the floor body.
  • the slide rail is fixed to the bottom surface of the floor body
  • a sliding groove is provided on the side of the sliding block facing the sliding rail, the side of the sliding block facing away from the sliding groove is fixedly connected with the upper surface of the pedal body, and the sliding groove of the sliding block is clamped in the
  • the sliding rail is outside and slidably connected with the sliding rail.
  • a ball is sealed at the sliding connection between the slide rail and the slide groove, and a lubricant is provided in the sealed channel where the ball is provided;
  • the two sides of the sliding rail along its length direction are configured as internal concave surfaces.
  • the bottom surface of the floor body is configured with a pair of linear guide grooves for installing the slide rail, and the cross-sectional shape of the linear guide groove is convex with a small top and a large bottom.
  • the upper opening groove of the guide groove matches the slide rail, and the lower opening groove of the linear guide groove leaves a gap outside the slider;
  • a pair of the linear guide grooves are separately provided on both sides of the driving mechanism.
  • an adjusting pad is provided or not provided between the slider and the pedal body.
  • the slide rail is fixedly connected to the bottom surface of the floor body by a fastening bolt
  • the slider is fixedly connected to the upper surface of the pedal body by a fastening bolt
  • the floor body and the pedal body are both extruded and formed of aluminum alloy hollow profiles, and a hollow cavity is formed in the floor body, and the bottom surface of the cavity is spaced apart by a row of parallel A quadrilateral hole, the connecting end of the fastening bolt is fixed with a screw seat, the shape of the screw seat is a parallelogram matching the parallelogram hole, and the width of the cavity matches the length of the screw seat
  • the screw seat extends into the cavity along the length direction of the parallelogram hole, and rotates so that both sides of the length of the screw seat abut against the inner walls of both sides of the width of the cavity.
  • the upper surface of the pedal body is formed with a pair of mounting interfaces symmetrical about the central axis of the pedal body at the position for connecting with the floor body, and the upper surface of the pedal body avoids
  • a pair of the installation interfaces are formed with anti-skid patterns
  • the front end of the upper surface of the floor body is formed with a step for fitting with the lower rib of the door body.
  • the driving mechanism is a cylinder
  • the cylinder includes a cylinder and a piston that expands and contracts along the cylinder
  • the fixed end of the cylinder is connected to the rear of the floor body through a first pin.
  • the end bottom surface is rotatably connected
  • the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body through a second pin shaft
  • the first pin shaft and the second pin shaft are arranged in parallel
  • the first pin The axial directions of the shaft and the second pin shaft are perpendicular to the expansion and contraction direction of the piston.
  • the cylinder block is provided with an extended air inlet, a retracted air inlet and a locked air inlet, the extended air inlet, the retracted air inlet and the The locked air inlets are respectively used to connect to the vehicle body air supply unit through a gas path.
  • a throttle valve is provided at at least one of the extended air inlet, the retracted air inlet, and the locked air inlet.
  • the cylinder is provided with a magnetic control switch
  • the magnetic body of the magnetic control switch is provided on the piston in the cylinder
  • a pair of the magnetic The distance between the two movable contacts is equal to the preset telescopic stroke of the cylinder, and one of the movable contacts corresponds to the piston that is not extended and is provided with the magnetic body Location settings.
  • a rail vehicle includes a car body and the aforementioned door clearance compensator, and the door area floor of the car body is reserved with an installation gap for installing the door clearance compensator, so
  • the rear end of the floor body is fixedly installed on the cross beam of the vehicle body and butted with the floor of the vehicle body, and the upper surface of the floor body is flush with the upper surface of the floor of the vehicle body.
  • the installation gap is opened from the door area floor to the side beam of the car body, the front end of the floor body is flush with the outer side of the side beam, and the floor body
  • the rear end of the vehicle body is provided with a gasket at the butt joint with the floor of the vehicle body, and the upper surface of the floor body is laid with a floor cloth consistent with the floor cloth laid on the upper surface of the floor of the vehicle body.
  • Figure 1 is a schematic structural view showing the extended state of the floor body and the pedal body of the door clearance compensator according to the embodiment of the present invention
  • Fig. 2 is a schematic structural view showing the retracted state of the floor body and the pedal body of the door clearance compensator according to the embodiment of the present invention
  • FIG. 3 is a schematic structural view showing the extended state of the driving mechanism (cylinder) of the door clearance compensator according to the embodiment of the present invention
  • FIG. 4 is a structural diagram showing the retracted state of the driving mechanism (cylinder) of the door clearance compensator according to the embodiment of the present invention
  • FIG. 5 is a schematic front view of the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention.
  • FIG. 6 is a schematic side view of the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention.
  • FIG. 7 is a schematic front view showing the connection between the floor body and the pedal body through the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention.
  • FIG. 8 is a schematic front view of the door clearance compensator according to the embodiment of the present invention showing that the sliding rail and the sliding block are not installed between the floor body and the pedal body;
  • Fig. 9 is a cross-sectional structural diagram showing the door clearance compensator in a retracted state in the rail vehicle according to the embodiment of the present invention.
  • Fig. 10 is a cross-sectional structural diagram showing the door clearance compensator in an extended state in the rail vehicle according to the embodiment of the present invention.
  • connection and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection. Or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium.
  • connection should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection. Or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium.
  • the specific meanings of the above terms in the embodiments of the present invention can be understood in specific situations.
  • the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may pass through the middle. Indirect media contact.
  • the "above”, “above” and “above” of the first feature on the second feature may mean that the first feature is directly above or diagonally above the second feature, or it simply means that the level of the first feature is higher than the second feature.
  • the “below”, “below” and “below” of the second feature of the first feature may be that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
  • a door lash compensator control system provided by an embodiment of the present invention includes a cylinder 30, an induction switch, and a controller.
  • the air cylinder 30 is used to drive the pedal body 20 to expand and contract horizontally along the bottom surface of the floor body 10.
  • the air cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body.
  • the cylinder body is provided with an extended intake port 31 and a retracted intake port. 32.
  • the extended intake port 31 and the retracted intake port 32 are respectively connected with air pipes for connecting to the air supply unit; when air is supplied to the extended intake port 31 of the cylinder 30, the piston of the cylinder 30 extends , Push the pedal body 20 out toward the platform, and reduce the gap between the platform and the vehicle after the pedal body 20 is in place; when air is supplied to the retracted air inlet 32, the piston moves toward the vehicle body, driving the pedal body 20 to retract The car body does not exceed the vehicle limit.
  • the induction switch is arranged on the cylinder 30 to sense the position of the piston. For example, the piston is in an unextended position or an incompletely extended position or a fully extended position. The specific position of the piston is detected by the inductive switch to facilitate control of the supply Gas time.
  • the controller is used to control the extending intake port 31 or retracting the intake port 32 to control the piston to extend to a specified position or retract to a specified position according to the position of the piston detected by the sensor switch.
  • the designated position can be set in advance, so that the cylinder stroke can be controlled to realize the control of the telescopic stroke of the pedal body 20.
  • the control method is simple and the reliability is high. Once there is a failure that cannot be extended or retracted, it is easy Find the point of failure and solve it.
  • throttle valves are respectively provided at the extended intake port 31 and the retracted intake port 32 to facilitate the adjustment of the intake air volume, and the throttle valves are signally connected to the controller.
  • the opening of the throttle valve By adjusting the opening of the throttle valve, the extension thrust or retraction force of the piston can be quickly adjusted.
  • the adjustment of the expansion and contraction speed of the piston can also be realized by setting a throttle valve.
  • signal connection can be a wired connection or a wireless connection.
  • a lock air inlet 33 is further provided on the cylinder, and the lock air inlet 33 is connected with an air pipeline for connecting to the air supply unit.
  • the cylinder block is provided with an extended intake port 31, a retracted intake port 32, and a closed intake port 33.
  • the extended intake port 31 is provided at the rear end of the cylinder, that is, at the rear end of the piston.
  • the retracted intake port 32 is provided at the front end of the cylinder block, and the locking intake port 33 is provided at the front end of the cylinder block where the cylinder port is provided with a spring plug.
  • the closed air inlets 33 are respectively used to connect to the air supply unit of the vehicle body through an air pipeline, so that the air supply unit of the vehicle body itself can supply air to the cylinder 30, which is convenient to use.
  • the piston When air is supplied to the extended air inlet 31, the piston is extended; when air is supplied to the retracted air inlet 32, the piston is retracted.
  • the safety can be increased by setting the air inlet 33 to be locked.
  • the prerequisite for the normal operation of the extended air inlet 31 and the retracted air inlet 32 is that the air can be supplied normally at the locked air inlet 33 and the air inlet can be locked. 33 can resist the spring plug when the air is supplied, so that the air pipeline is connected.
  • the piston can be expanded and contracted according to specific needs.
  • the piston is locked and cannot be expanded or contracted. Therefore, in the event of an emergency or malfunction, the air can be directly shut off to the locked air inlet 33.
  • the piston stops at the same place, and the passenger will not step on the pedal body 20, and the pedal body 20 will be stepped on by mistake, so as to improve safety.
  • solenoid valves are provided at the inlets of the air pipe extending from the air inlet 31, the air pipe retracting the air pipe 32, and the air pipe closing the air inlet 33.
  • the valves are all signal connected to the controller.
  • the on-off of the solenoid valve corresponds to the on and off of the air pipeline, so that the on-off of the air pipeline can be conveniently controlled by controlling the solenoid valve.
  • the solenoid valve on the air pipe connected to the extended air inlet opens.
  • the air pipe receives the wind pressure signal and is connected to the air cylinder extension air inlet.
  • the air pipeline is opened and the piston extends to achieve the extension of the pedal body of the door lash compensator; when the vehicle starts, the driver's cab operates the door lash compensator retract button, the corresponding solenoid valve opens, and the air corresponding to the air inlet is retracted
  • the pipeline receives the wind pressure signal, the air pipeline connected with the retracted air inlet is opened, and the cylinder piston retracts to realize the retracting of the pedal body of the door lash compensator.
  • the induction switch is a magnetic control switch 60.
  • the magnetic control switch 60 receives the corresponding signal and can provide the vehicle with the specific position of the piston of the cylinder 30, and the vehicle passes the piston at the same time.
  • the position controls the air supply volume of the three air inlets of the cylinder 30 to realize the telescopic control of the pedal body 20.
  • the magnetic control switch 60 includes a magnetic body (for example, a magnet) and a movable contact that interacts with the magnetic body.
  • the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder 30, one of the moving contacts is set corresponding to the position of the magnetic body when the piston is not extended, and the other moving contact is separated
  • a telescopic stroke is set close to the front end of the cylinder, and the signal cables 61 of the two moving contacts are connected to the controller.
  • the magnetic body triggers the moving contact to generate a signal and sends it to the vehicle body control system.
  • the controller triggers the movable contact to generate a signal when the piston extends to the magnetic body facing another movable contact and sends it to the vehicle body control system, whereby the control system controls the piston to stop at the position of the corresponding stroke.
  • the original cylinder stroke is 200mm, and now it needs to be adjusted to 250mm. Change the distance between the two moving contacts. It can be adjusted from 200mm to 250mm without changing the cylinder. Thereby, the control of the telescopic stroke of the pedal body is conveniently realized, so that the telescopic distance of the pedal body is adjustable.
  • control system controls the piston to stop working to ensure the safety of personnel above the pedal body 20.
  • parallel pin holes are provided at both ends of the cylinder 30, and the pin holes are arranged horizontally.
  • the cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body.
  • the bottom surface of the rear end of the floor body 10 is rotatably connected, and the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body 20 through the second pin 50.
  • Both the bottom surface of the rear end of the floor body 10 and the front bottom surface of the pedal body 20 are formed with mounting seats.
  • the first pin 40 and the second pin 50 respectively pass through the rotating connection hole of the mounting seat and the corresponding pin hole to install the cylinder 30.
  • the first pin shaft 40 and the second pin shaft 50 are parallel and arranged horizontally, and the axial directions of the first pin shaft 40 and the second pin shaft 50 are perpendicular to the direction of expansion and contraction of the piston, so that the pedal body 20 has a rotating direction along a vertical plane.
  • the cylinder 30 can rotate along the pin shaft without internal stress.
  • the door lash compensator of the embodiment of the present invention includes a floor body 10 and a pedal body 20, and the aforementioned door lash compensator control system.
  • the floor body 10 is configured to be fixedly embedded in the installation notch reserved for the floor of the door area of the vehicle body.
  • the shape of the floor body 10 can be square or rectangular, and the installation notch is a square suitable for the size and shape of the floor body 10. Or rectangular, so that the floor body 10 can better match the floor of the door area of the vehicle body after installation.
  • the pedal body 20 is slidably connected to the bottom surface of the floor body 10. Specifically, the pedal body 20 can slide linearly along the floor body 10, and the sliding direction is a direction toward the train station platform.
  • the "front end of the floor body 10" and the “front end of the pedal body 20” are the ends close to the platform, and the “rear end of the floor body 10" and “the rear end of the pedal body 20” are the ends away from the platform.
  • the air cylinder 30 drives the pedal body 20 to expand and contract horizontally along the floor body 10, and the telescopic method is highly reliable.
  • the air cylinder 30 provides power for the linear sliding of the pedal body 20, so that when the pedal body 20 needs to be extended, the air cylinder 30 provides the power to extend.
  • the driving pedal body 20 extends.
  • the air cylinder 30 provides the power to retract to drive the pedal body 20 to retract.
  • the door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability.
  • the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
  • a sliding rail 70 and a sliding block 80 are provided between the pedal body 20 and the floor body 10 in a sliding manner.
  • the sliding block 80 follows the sliding rail. 70 slides, and the sliding rail 70 is provided to guide the slider 80, which can ensure the stability and smoothness of the pedal body 20 when sliding.
  • the slide rail 70 is fixed to the bottom surface of the floor body 10, and the specific fixing method may be a fastener fixed connection or other fixed connection forms; the sliding grooves are provided on the side of the slider 80 facing the sliding rails 70, and the sliding grooves 80 are away from the sliding grooves.
  • the side of the sliding block is fixedly connected with the upper surface of the pedal body 20.
  • the specific fixing method can be a fastener fixed connection or other fixed connection forms.
  • the sliding groove of the slider 80 is clamped outside the sliding rail 70 and slidably connected with the sliding rail 70
  • the groove can wrap the middle and lower parts of the slider 80, so that after the slider 80 is installed, there is a certain gap between the slider 80 and the bottom surface of the floor body 10, so as to avoid friction between the slider 80 and the floor body 10 during the sliding process.
  • the sliding connection between the slide rail 70 and the slide groove is sealed with balls, and a lubricant is provided in the sealed channel where the balls are provided; the slide rail 70 and the slider 80 are in contact with each other through the balls,
  • the sliding block 80 has rolling friction when moving on the slide rail 70, and the resistance is small, and the pedal body 20 will not have a large lateral displacement when extending and retracting, which improves the stability of the door clearance compensator; adopts balls Lubrication is used in the sealed channel to reduce the maintenance cycle.
  • the lubricant can be lubricating oil or grease.
  • one or two rows of balls can be arranged at the connection between the sliding rail 70 and the sliding block 80.
  • grooves for installing the balls are provided at the relative positions of the sliding rail 70 and the sliding block 80, and the length of the grooves is along the sliding direction.
  • the two grooves are opposite to form a sealed channel, half of the ball is located in the groove of the slide rail 70, and half of the ball is located in the groove of the slide block 80, connecting the slide rail 70 and the slide block 80 together; the sealing process avoids lubricant
  • the loss reduces the frequency of increasing the lubricant, and can also prevent impurities such as dust from entering the joint between the sliding rail 70 and the sliding block 80.
  • the sliding rail 70 is configured as an inner concave surface along its length direction, and the inner wall of the sliding groove and the sliding rail 70 exist at the inner concave surface. gap.
  • the bottom surface of the floor body 10 is configured with a pair of linear guide grooves 11 for installing the slide rail 70
  • the cross-sectional shape of the linear guide groove 11 is a convex shape with a small top and a large bottom, that is, the linear guide groove 11
  • the opening of the lower opening groove is larger than the opening of the upper opening groove, and the lower opening groove is connected with the upper opening groove, the upper opening groove of the linear guide groove 11 matches the slide rail 70, and the lower opening groove of the linear guide groove 11 is connected to the slider 80
  • the installation is convenient, the positioning effect is good, and the slide rail 70 is stable and reliable after installation.
  • the pair of linear guide grooves 11 are arranged in parallel, so that the pair of slide rails 70 after installation are also
  • a pair of linear guide grooves 11 are separately arranged on both sides of the cylinder.
  • the cylinder can be located in the middle of the door clearance compensator.
  • the pair of linear guide grooves 11 can be symmetrically arranged with respect to the cylinder, so that the pedal body 20 slides more smoothly.
  • an adjustment pad 90 is provided or not provided between the slider 80 and the pedal body 20, that is, when the distance between the pedal body 20 and the floor body 10 does not need to be adjusted, there is no need to Install the adjusting washer 90.
  • the pedal body can be adjusted by increasing or decreasing the adjusting washer 90 between the pedal body 20 and the slider 80 when the slider 80 is installed.
  • the height difference between the pedal body 20 and the floor body 10 is the sum of the thickness of the floor body 10 and the gap between the pedal body 20 and the floor body 10.
  • the thickness of the floor body 10 itself is small, and the difference between the pedal body 20 and the floor body 10
  • the gap between the two is adjustable, so that the overall height difference between the pedal body 20 and the floor body 10 is relatively small, which can meet the requirements of getting on and off of special equipment such as wheelchairs.
  • the slide rail 70 is fixedly connected to the bottom surface of the floor body 10 through the fastening bolt 100
  • the slider 80 is fixedly connected to the upper surface of the pedal body 20 through the fastening bolt 100 to ensure the connection strength and connection reliability.
  • both the floor body 10 and the pedal body 20 are extruded from aluminum alloy hollow profiles, which have high strength, light weight, and good forming effect, and various required interfaces can be formed at one time.
  • a hollow cavity is formed in the floor body 10, and the bottom surface of the cavity is spaced with a row of parallelogram holes.
  • the length direction of the parallelogram holes can be along the length direction of the cavity to fasten the connecting end of the bolt 100 (away from the tight One end of the head of the fixing bolt 100) is fixed with a screw seat 110.
  • the shape of the screw seat 110 is a parallelogram matching the parallelogram hole.
  • the width of the cavity matches the length of the screw seat 110.
  • the screw seat 110 is along the parallelogram hole.
  • the shape of the screw seat 110 may also be an ellipse, which can also achieve the same function.
  • the profile ribs can effectively support the structure, and the structure will not cause abnormal stress concentration due to the cavity at this location.
  • the specific number of fastening bolts 100 can be selected according to actual needs.
  • the fastening bolt 100 adopts this connection form, which can realize quick disassembly and assembly and convenient replacement.
  • the slide rail 70 is provided with a plurality of through holes for the fastening bolt 100 to pass through at intervals along its length.
  • the through hole can be set as a counterbore.
  • the head of the bolt 100 is located in the countersunk hole.
  • the upper surface of the pedal body 20 is formed with a pair of mounting interfaces symmetrical about the center axis of the pedal body 20 at the position for connecting with the floor body 10, and the slider 80 is installed in the mounting interface, and With the fastening bolt 100 fixedly connected to the pedal body 20, the upper surface of the pedal body 20 avoids a pair of installation interfaces and is formed with anti-skid patterns to increase the anti-skid effect and avoid slipping; the front end of the upper surface of the floor body 10 is formed with a door
  • the lower rib of the body is attached to the step, so that after the door is closed, the lower rib of the door body is attached to the step. On the one hand, the sealing effect is increased, and on the other hand, there is space for the lower rib to be placed. After the steps are attached, the outer side of the lower rib is flush with the front end of the floor body 10.
  • the driver’s cab When receiving the door lash compensator extension or retraction signal, for example, after the vehicle arrives at the station, the driver’s cab operates the door lash compensator extension button, and the door lash compensator control system receives the door lash compensator extension signal and extends it in.
  • the solenoid valve on the air pipeline connected to the air port is opened, and the air pipeline receives the wind pressure signal, and the air pipeline connected to the air cylinder extending out of the air inlet opens, and the piston extends to realize the extension of the pedal body of the door clearance compensator.
  • the door lash compensator control system receives the door lash compensator retract signal, the corresponding solenoid valve opens, and the air pipe corresponding to the retracted air inlet receives it.
  • Wind pressure signal the air pipeline connected to the retracted intake port is opened, and the cylinder piston retracts to realize the retraction of the door lash compensator pedal body; the controller controls the cylinder to extend the intake port or retract according to the position of the cylinder piston
  • the air pipe of the air intake port supplies air for extending the air intake port or retracting the air intake port.
  • the control cylinder pushes the pedal body to extend horizontally along the bottom surface of the floor body to the open position or retract to the closed position, where the open position is
  • the closed position refers to the position where the pedal body is retracted into the vehicle body without occupying the space outside the vehicle.
  • a rail vehicle includes a driver's cab and the aforementioned door lash compensator.
  • the driver's cab is provided with a button for controlling the door lash compensator control system, and specifically may be provided with a control extending air inlet
  • the extended button and the retract button for controlling the retracted air inlet.
  • the extended air inlet and the retracted air inlet are respectively connected to the air supply unit of the rail vehicle through an air pipeline, and the air supply unit of the vehicle is used to supply air , No need to set up other air supply units, easy to set up and easy to operate.
  • the door area floor of the vehicle of this embodiment is reserved with an installation gap for installing the door clearance compensator.
  • the vehicle body cross beam 120 carries the door clearance compensator, which has strong bearing capacity and high reliability; the upper surface of the floor body 10 is flush with the upper surface of the vehicle body floor, so that the door clearance compensator has a good match with the vehicle after installation. The steps at the doorway are reduced, and the passability is improved.
  • the working principle of the door clearance compensator is to push the pedal body 20 out when the piston of the cylinder 30 is extended to compensate for the gap between the vehicle and the platform.
  • the piston When in place, the piston is locked in the extended position; when the piston of the cylinder 30 is retracted, the pedal body 20 is pulled Back, it is hidden under the floor body 10, consistent with the contour of the vehicle body, and will not invade the boundary. After the pedal body 20 is extended and retracted, the air inlet 33 is locked and the air pressure is closed. After the air pressure is closed, the piston of the cylinder 30 is in the locked position and cannot be extended or contracted, ensuring safety.
  • the door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability.
  • the upper surface of the floor body 10 is the same as the floor of the passenger compartment,
  • the overall matching degree of the body is high, the steps at the doorway are reduced, and the passability of equipment such as passengers or wheelchairs is improved; and it is convenient for the independent control of the door clearance compensator control system.
  • the installation gap is opened from the door area floor to the side beam 140 of the vehicle body, and the front end of the floor body 10 is flush with the outer side of the side beam 140, and does not occupy the space in the vehicle after installation.
  • the floor body 10 The rear end and the floor of the car body are equipped with a sealing gasket, which has good sealing performance.
  • the upper surface of the floor body 10 is covered with a floor cloth that is consistent with the floor cloth laid on the floor of the car body, so that the door clearance compensator and The vehicle body floor 130 is integrated and has a high degree of matching.
  • a door clearance compensator which includes a floor body 10, a pedal body 20 and a driving mechanism.
  • the floor body 10 is configured to be fixedly embedded in the installation notch reserved for the floor of the vehicle body door area.
  • the shape of the floor body 10 can be square or rectangular, and the installation notch is a square suitable for the size and shape of the floor body 10. Or rectangular, so that the floor body 10 can better match the floor of the door area of the vehicle body after installation.
  • the pedal body 20 is slidably connected to the bottom surface of the floor body 10. Specifically, the pedal body 20 can slide linearly along the floor body 10, and the sliding direction is a direction toward the train station platform.
  • This embodiment stipulates that the "front end of the floor body 10" and the “front end of the pedal body 20" are the ends close to the platform, and the “rear end of the floor body 10" and the “rear end of the pedal body 20" are the ends away from the platform.
  • the driving mechanism is configured to drive the pedal body 20 to expand and contract horizontally along the floor body 10, and the telescopic method is highly reliable.
  • the driving mechanism provides power for the linear sliding of the pedal body 20, so that when the pedal body 20 needs to be extended, the driving mechanism provides extension When the pedal body 20 needs to be retracted, the driving mechanism provides the retracting power to drive the pedal body 20 to retract.
  • the door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability.
  • the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
  • a sliding rail 70 and a sliding block 80 are provided between the pedal body 20 and the floor body 10 in a sliding manner.
  • the sliding block 80 follows the sliding rail. 70 slides, and the sliding rail 70 is provided to guide the slider 80, which can ensure the stability and smoothness of the pedal body 20 when sliding.
  • the slide rail 70 is fixed to the bottom surface of the floor body 10, and the specific fixing method may be a fastener fixed connection or other fixed connection forms; the sliding grooves are provided on the side of the slider 80 facing the sliding rails 70, and the sliding grooves 80 are away from the sliding grooves.
  • the side of the sliding block is fixedly connected with the upper surface of the pedal body 20.
  • the specific fixing method can be a fastener fixed connection or other fixed connection forms.
  • the sliding groove of the slider 80 is clamped outside the sliding rail 70 and slidably connected with the sliding rail 70
  • the groove can wrap the middle and lower parts of the slider 80, so that after the slider 80 is installed, there is a certain gap between the slider 80 and the bottom surface of the floor body 10, so as to avoid friction between the slider 80 and the floor body 10 during the sliding process.
  • the sliding connection between the slide rail 70 and the slide groove is sealed with balls, and a lubricant is provided in the sealed channel where the balls are provided; the slide rail 70 and the slider 80 are in contact with each other through the balls,
  • the sliding block 80 has rolling friction when moving on the slide rail 70, and the resistance is small, and the pedal body 20 will not have a large lateral displacement when extending and retracting, which improves the stability of the door clearance compensator; adopts balls Lubrication is used in the sealed channel to reduce the maintenance cycle.
  • the lubricant can be lubricating oil or grease.
  • one or two rows of balls can be arranged at the connection between the sliding rail 70 and the sliding block 80.
  • grooves for installing the balls are provided at the relative positions of the sliding rail 70 and the sliding block 80, and the length of the grooves is along the sliding direction.
  • the two grooves are opposite to form a sealed channel, half of the ball is located in the groove of the slide rail 70, and half of the ball is located in the groove of the slide block 80, connecting the slide rail 70 and the slide block 80 together; the sealing process avoids lubricant
  • the loss reduces the frequency of increasing the lubricant, and can also prevent impurities such as dust from entering the joint between the sliding rail 70 and the sliding block 80.
  • the sliding rail 70 is configured as an inner concave surface along its length direction, and the inner wall of the sliding groove and the sliding rail 70 exist at the inner concave surface. gap.
  • the bottom surface of the floor body 10 is configured with a pair of linear guide grooves 11 for installing the slide rail 70
  • the cross-sectional shape of the linear guide groove 11 is a convex shape with a small top and a large bottom, that is, the linear guide groove 11
  • the opening of the lower opening groove is larger than the opening of the upper opening groove, and the lower opening groove is connected with the upper opening groove, the upper opening groove of the linear guide groove 11 matches the slide rail 70, and the lower opening groove of the linear guide groove 11 is connected to the slider 80
  • the installation is convenient, the positioning effect is good, and the slide rail 70 is stable and reliable after installation.
  • the pair of linear guide grooves 11 are arranged in parallel, so that the pair of slide rails 70 after installation are also
  • a pair of linear guide grooves 11 are separately provided on both sides of the driving mechanism.
  • the driving mechanism may be in the middle of the door clearance compensator.
  • the pair of linear guide grooves 11 may be symmetrically arranged with respect to the driving mechanism, so that the pedal body 20 slides more smoothly.
  • an adjustment pad 90 is provided or not provided between the slider 80 and the pedal body 20, that is, when the distance between the pedal body 20 and the floor body 10 does not need to be adjusted, there is no need to Install the adjusting washer 90.
  • the pedal body can be adjusted by increasing or decreasing the adjusting washer 90 between the pedal body 20 and the slider 80 when the slider 80 is installed.
  • the height difference between the pedal body 20 and the floor body 10 is the sum of the thickness of the floor body 10 and the gap between the pedal body 20 and the floor body 10.
  • the thickness of the floor body 10 itself is small, and the difference between the pedal body 20 and the floor body 10
  • the gap between the two is adjustable, so that the overall height difference between the pedal body 20 and the floor body 10 is relatively small, which can meet the requirements of getting on and off of special equipment such as wheelchairs.
  • the slide rail 70 is fixedly connected to the bottom surface of the floor body 10 through the fastening bolt 100
  • the slider 80 is fixedly connected to the upper surface of the pedal body 20 through the fastening bolt 100 to ensure the connection strength and connection reliability.
  • both the floor body 10 and the pedal body 20 are extruded from aluminum alloy hollow profiles, which have high strength, light weight, and good forming effect, and various required interfaces can be formed at one time.
  • a hollow cavity is formed in the floor body 10, and the bottom surface of the cavity is spaced with a row of parallelogram holes.
  • the length direction of the parallelogram holes can be along the length direction of the cavity to fasten the connecting end of the bolt 100 (away from the tight One end of the head of the fixing bolt 100) is fixed with a screw seat 110.
  • the shape of the screw seat 110 is a parallelogram matching the parallelogram hole.
  • the width of the cavity matches the length of the screw seat 110.
  • the screw seat 110 is along the parallelogram hole.
  • the shape of the screw seat 110 may also be an ellipse, which can also achieve the same function.
  • the profile ribs can effectively support the structure, and the structure will not cause abnormal stress concentration due to the cavity at this location.
  • the specific number of fastening bolts 100 can be selected according to actual needs.
  • the fastening bolt 100 adopts this connection form, which can realize quick disassembly and assembly and convenient replacement.
  • the slide rail 70 is provided with a plurality of through holes for the fastening bolt 100 to pass through at intervals along its length.
  • the through hole can be set as a counterbore.
  • the head of the bolt 100 is located in the countersunk hole.
  • the upper surface of the pedal body 20 is formed with a pair of mounting interfaces symmetrical about the center axis of the pedal body 20 at the position for connecting with the floor body 10, and the slider 80 is installed in the mounting interface, and With the fastening bolt 100 fixedly connected to the pedal body 20, the upper surface of the pedal body 20 avoids a pair of installation interfaces and is formed with anti-skid patterns to increase the anti-skid effect and avoid slipping; the front end of the upper surface of the floor body 10 is formed with a door
  • the lower rib of the body is attached to the step, so that after the door is closed, the lower rib of the door body is attached to the step. On the one hand, the sealing effect is increased, and on the other hand, there is space for the lower rib to be placed. After the steps are attached, the outer side of the lower rib is flush with the front end of the floor body 10.
  • the driving mechanism is a cylinder 30. Both ends of the cylinder 30 are provided with parallel pin holes, and the pin holes are arranged horizontally.
  • the cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body.
  • the first pin 40 is rotatably connected to the bottom surface of the rear end of the floor body 10
  • the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body 20 through the second pin 50
  • the bottom surface of the rear end of the floor body 10 is connected to the front end of the pedal body 20
  • a mounting seat is formed on the bottom surface.
  • the first pin shaft 40 and the second pin shaft 50 respectively pass through the rotating connection hole of the mounting seat and the corresponding pin hole to install the cylinder 30.
  • one end is connected to the floor body 10, and the other end Connected to the pedal body 20.
  • the first pin shaft 40 and the second pin shaft 50 are parallel and arranged horizontally, and the axial directions of the first pin shaft 40 and the second pin shaft 50 are perpendicular to the direction of expansion and contraction of the piston, so that the pedal body 20 has a rotating direction along a vertical plane.
  • the cylinder 30 can rotate along the pin shaft without internal stress.
  • the cylinder block is provided with an extended intake port 31, a retracted intake port 32 and a locked intake port 33.
  • the extended intake port 31 is provided at the rear end of the cylinder, that is, at the piston At the rear end of the cylinder, the retracted intake port 32 is provided at the front end of the cylinder block, and the locking intake port 33 is provided at the front end of the cylinder block where the cylinder port is provided with a spring plug.
  • the port 32 and the locked air inlet 33 are respectively used to connect to the air supply unit of the vehicle body through a gas path, so that the air supply unit of the vehicle body can supply air to the cylinder 30, which is convenient to use.
  • the piston When air is supplied to the extended air inlet 31, the piston is extended; when air is supplied to the retracted air inlet 32, the piston retracts; the premise for the normal operation of the extended air inlet 31 and the retracted air inlet 32 is
  • the air can be normally supplied at the locked air inlet 33, and the spring plug can be pushed away when the air is supplied by the air inlet 33, so that the air path is connected.
  • the piston is locked when inflated and cannot be extended or contracted. Therefore, in the event of an emergency or failure, the lock air inlet 33 can be directly shut off. At this time, the piston stops at the same place, and the passenger will not step on the pedal body 20 and step on the air, so as to improve safety.
  • a throttle valve is provided at at least one of the extended intake port 31, the retracted intake port 32, and the locked intake port 33.
  • a throttle valve may be provided at the extended intake port. 31.
  • Both the retracted air inlet 32 and the locked air inlet are provided with a throttle valve, and a throttle valve can also be provided at one or two of the air inlets.
  • the specific settings can be selected according to needs.
  • the adjustment of the expansion and contraction speed of the piston can be realized by setting a throttle valve.
  • the cylinder 30 is provided with a magnetic control switch 60.
  • the magnetic control switch 60 receives the corresponding signal and can provide the vehicle with the specific position of the piston of the cylinder 30 while the vehicle passes The position of the piston controls the air supply volume of the three air intake ports of the cylinder 30 to realize the expansion and contraction control of the pedal body 20 of the door lash compensator.
  • the magnetic control switch 60 includes a magnetic body (for example, a magnet) and a movable contact that interacts with the magnetic body.
  • the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder 30, one of the moving contacts is set corresponding to the position of the magnetic body when the piston is not extended, and the other moving contact is separated
  • a telescopic stroke is set close to the front end of the cylinder.
  • control system controls the piston to stop working to ensure the safety of personnel above the pedal body 20.
  • a rail vehicle includes a car body and the aforementioned door clearance compensator.
  • the door area floor of the car body is reserved for installing the door clearance compensator.
  • the rear end of the floor body 10 is fixedly installed on the cross beam 120 of the car body and butted with the floor of the car body.
  • the car body cross beam 120 carries the door clearance compensator, which has strong bearing capacity and high reliability; the upper part of the floor body 10 The surface is flush with the upper surface of the floor of the vehicle body, so that the door clearance compensator has a good match with the vehicle after installation, reduces the steps at the doorway, and improves the passability.
  • the working principle of the door clearance compensator is to push the pedal body 20 out when the piston of the cylinder 30 is extended to compensate for the gap between the vehicle and the platform.
  • the piston is locked in the extended position; when the piston of the cylinder 30 is retracted, the pedal body 20 is pulled Back, it is hidden under the floor body 10, consistent with the contour of the vehicle body, and will not invade the boundary.
  • the air inlet 33 is locked and the air pressure is closed. After the air pressure is closed, the piston of the cylinder 30 is in the locked position and cannot be extended or contracted, ensuring safety.
  • the door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability.
  • the upper surface of the floor body 10 is the same as the floor of the passenger compartment,
  • the overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
  • the installation gap is opened from the door area floor to the side beam 140 of the vehicle body, and the front end of the floor body 10 is flush with the outer side of the side beam 140, and does not occupy the interior space of the vehicle after installation.
  • the rear end and the floor of the car body are equipped with a sealing gasket, which has good sealing performance.
  • the upper surface of the floor body 10 is covered with a floor cloth that is consistent with the floor cloth laid on the floor of the car body, so that the door clearance compensator and The vehicle body floor 130 is integrated and has a high degree of matching.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Seats For Vehicles (AREA)
  • Platform Screen Doors And Railroad Systems (AREA)

Abstract

A door gap compensator control system, comprising: an air cylinder (30), configured to drive a step body (20) to horizontally extend and retract along the bottom surface of a floor body (10), the air cylinder (30) comprising a cylinder body and a piston extending and retracting along the cylinder body, and an extension air inlet (31) and a retraction air inlet (32) being formed in the cylinder body, and the extension air inlet (31) and the retraction air inlet (32) being connected to air pipelines, respectively; inductive switches (60), provided on the air cylinder and configured to detect a position of the piston; and a controller, configured to control, according to the position of the piston detected by the inductive switches (60), the extension air inlet (31) or the retraction air inlet (32) to introduce gas to control the piston to extend to a designated position or retract to a designated position. Also provided is a door gap compensator, comprising: the floor body (10), configured to be fixedly embedded at a mounting recess reserved in the floor of a vehicle body door area; the step body (20), slidably connected to the bottom surface of the floor body (10); and a driving mechanism, configured to drive the step body (20) to horizontally extend and retract along the floor body (10). The door gap compensator control system and the door gap compensator can solve the problems that existing door gap compensators having a pneumatic structure employ a flipping structure, and thus occupy a large space, and are complex in structure and low in reliability, telescopic strokes of steps cannot be controlled, and the telescopic distance of the steps is fixed and non-adjustable. Also provided are a door gap compensation method and a rail vehicle provided with the door gap compensator.

Description

门间隙补偿器、门间隙补偿器控制系统、方法及轨道车辆Door clearance compensator, door clearance compensator control system, method and rail vehicle
相关申请的交叉引用Cross-references to related applications
本申请要求于2020年4月27日提交的申请号为202010346449.9,发明名称为“门间隙补偿器、门间隙补偿器控制系统、方法及轨道车辆”以及于2020年4月27日提交的申请号为202010345747.6,发明名称为“门间隙补偿器及轨道车辆”的中国专利申请的优先权,其通过引用方式全部并入本公开。This application requires the application number submitted on April 27, 2020 to be 202010346449.9, the title of the invention is "Door lash compensator, door lash compensator control system, method and rail vehicle" and the application number submitted on April 27, 2020 It is 202010345747.6, the priority of the Chinese patent application with the title of "Door Clearance Compensator and Rail Vehicle", which is fully incorporated into the present disclosure by reference.
技术领域Technical field
本发明涉及轨道车辆间隙补偿技术领域,尤其涉及门间隙补偿器、门间隙补偿器控制系统、方法及轨道车辆。The present invention relates to the technical field of rail vehicle gap compensation, and in particular to a door gap compensator, a door gap compensator control system, method and rail vehicle.
背景技术Background technique
门间隙补偿器,顾名思义,是用来补偿门与站台之间的间隙,在停车后,门间隙补偿器的踏板向站台方向伸出,便于乘客上下车;在发车时门间隙补偿器的踏板向远离站台方向缩回,以不影响车辆的正常行驶。The door clearance compensator, as the name implies, is used to compensate for the gap between the door and the platform. After parking, the pedal of the door clearance compensator extends toward the platform to facilitate passengers getting on and off the train; the pedal direction of the door clearance compensator at the start Retract away from the platform so as not to affect the normal driving of the vehicle.
然而,目前现有的门间隙补偿器存在如下缺点:(1)现有气动结构的门间隙补偿器采用翻转结构,占用空间大,结构复杂,可靠性低;However, the current existing door lash compensator has the following shortcomings: (1) The existing door lash compensator of the pneumatic structure adopts a flip structure, which takes up a large space, has a complicated structure, and has low reliability;
(2)现有气动推送结构无法实现对踏板伸缩行程的控制,踏板伸缩距离固定不可调;(2) The existing pneumatic push structure cannot realize the control of the pedal telescopic stroke, and the pedal telescopic distance is fixed and not adjustable;
(3)现有气动推送结构无法实现推送气缸的伸缩力的控制;(3) The existing pneumatic pushing structure cannot realize the control of the telescopic force of the pushing cylinder;
(4)现有结构的地板和踏板之间的间隙较大,无法满足轮椅等特殊设备自由上下车的要求,且无法调整地板和踏板之间的间隙。(4) The gap between the floor and the pedals of the existing structure is relatively large, which cannot meet the requirements of wheelchairs and other special equipment to get on and off the vehicle freely, and the gap between the floor and the pedals cannot be adjusted.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种门间隙补偿器控制系统,解决了现有气动结构的门间隙补偿器采用翻转结构,占用空间大,结构复杂,可靠性低,且无法实现对踏板伸缩行程的控制,踏板伸缩距离固定不可调的问题。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a door lash compensator control system, which solves the problem that the existing pneumatic structure of the door lash compensator adopts a flip structure, which takes up a large space, has a complex structure, has low reliability, and cannot realize the control of the pedal expansion stroke. , The problem that the pedal telescopic distance is fixed and not adjustable.
本发明还提出一种门间隙补偿器。The invention also provides a door clearance compensator.
本发明还提出一种门间隙补偿器控制方法。The invention also provides a method for controlling the door clearance compensator.
本发明还提出一种轨道车辆。The invention also provides a rail vehicle.
根据本发明一方面实施例的一种门间隙补偿器控制系统,包括:A door lash compensator control system according to an embodiment of the present invention includes:
气缸,用于驱动踏板本体沿地板本体的底面水平伸缩,所述气缸包括缸体和沿所述缸体伸缩的活塞,所述缸体上设有伸出进气口和缩回进气口,所述伸出进气口和所述缩回进气口分别连接有用于连接至供气单元的空气管路;The air cylinder is used to drive the pedal body to expand and contract horizontally along the bottom surface of the floor body. The air cylinder includes a cylinder body and a piston that expands and contracts along the cylinder body. The cylinder body is provided with an extended air inlet and a retracted air inlet, The extended air inlet and the retracted air inlet are respectively connected with an air pipeline for connecting to an air supply unit;
感应开关,设于所述气缸上用于感应所述活塞的位置;An induction switch, which is provided on the cylinder for sensing the position of the piston;
控制器,用于根据所述感应开关检测到的所述活塞所处的位置,控制所述伸出进气口或所述缩回进气口进气,以控制所述活塞伸出到指定位置或缩回到指定位置。The controller is used to control the extended intake port or the retracted intake port to intake air according to the position of the piston detected by the inductive switch, so as to control the piston to extend to a specified position Or retract to the designated position.
根据本发明的一个实施例,所述伸出进气口和所述缩回进气口处分别设有节流阀,所述节流阀均信号连接至所述控制器。According to an embodiment of the present invention, throttle valves are respectively provided at the extending air inlet and the retracted air inlet, and both the throttle valves are signally connected to the controller.
根据本发明的一个实施例,所述缸体上还设有锁闭进气口,所述锁闭进气口连接有用于连接至所述供气单元的空气管路,所述供气单元为车辆自身的供气系统。According to an embodiment of the present invention, the cylinder block is further provided with a locked air inlet, and the locked air inlet is connected with an air pipeline for connecting to the air supply unit, and the air supply unit is The vehicle's own air supply system.
根据本发明的一个实施例,所述伸出进气口的空气管路、所述缩回进气口的空气管路以及所述锁闭进气口的空气管路的进口处均设有电磁阀,所述电磁阀信号连接至所述控制器。According to an embodiment of the present invention, the inlets of the air pipe extending from the air inlet, the air pipe retracting the air inlet, and the air pipe closing the air inlet are all equipped with electromagnetic The solenoid valve is signal-connected to the controller.
根据本发明的一个实施例,所述感应开关为磁控开关,所述磁控开关的磁性体设于所述缸体内的所述活塞上,所述缸体外间隔设有一对所述磁控开关的动触头,两个所述动触头之间的间距等于所述气缸预设的伸缩行程,其中一个所述动触头对应于所述活塞未伸出且设有所述磁性体的位置设置。According to an embodiment of the present invention, the induction switch is a magnetic control switch, the magnetic body of the magnetic control switch is provided on the piston in the cylinder, and a pair of the magnetic The distance between the two movable contacts is equal to the preset telescopic stroke of the cylinder, and one of the movable contacts corresponds to the piston that is not extended and is provided with the magnetic body Location settings.
根据本发明另一方面实施例的一种门间隙补偿器,包括地板本体、踏板本体以及上述所述的门间隙补偿器控制系统,所述地板本体被配置为固定嵌装在车体门区地板预留的安装缺口处,所述踏板本体可滑动地连接在所述地板本体的底面,所述气缸被配置为驱动所述踏板本体沿所述地板本体水平伸缩。A door lash compensator according to another embodiment of the present invention includes a floor body, a pedal body, and the aforementioned door lash compensator control system, and the floor body is configured to be fixedly embedded on the floor of the door area of the vehicle body At the reserved installation gap, the pedal body is slidably connected to the bottom surface of the floor body, and the air cylinder is configured to drive the pedal body to expand and contract horizontally along the floor body.
根据本发明的一个实施例,所述缸体的固定端通过第一销轴与所述地 板本体的后端底面转动连接,所述活塞的伸出端通过第二销轴与所述踏板本体的前端底面转动连接,所述第一销轴与所述第二销轴平行设置,且所述第一销轴与所述第二销轴的轴向垂直于所述活塞的伸缩方向。According to an embodiment of the present invention, the fixed end of the cylinder is rotatably connected to the bottom surface of the rear end of the floor body through a first pin, and the protruding end of the piston is connected to the pedal body through a second pin. The bottom surface of the front end is rotatably connected, the first pin shaft and the second pin shaft are arranged in parallel, and the axial directions of the first pin shaft and the second pin shaft are perpendicular to the expansion and contraction direction of the piston.
根据本发明的一个实施例,所述地板本体用于固定嵌装在车体门区地板预留的安装缺口处,所述踏板本体与所述地板本体之间设有滑动连接的滑轨与滑块;所述滑轨固定于所述地板本体的底面;所述滑块朝向所述滑轨的一面设有滑槽,所述滑块背离所述滑槽的一面与所述踏板本体的上表面固定连接,所述滑块的滑槽卡设在所述滑轨外并与所述滑轨滑动连接。According to an embodiment of the present invention, the floor body is used to be fixedly embedded in the installation gap reserved on the floor of the door area of the vehicle body, and a sliding rail and a sliding rail are provided between the pedal body and the floor body. Block; the slide rail is fixed to the bottom surface of the floor body; the slider is provided with a slide groove on the side facing the slide rail, the side of the slide block facing away from the slide groove and the upper surface of the pedal body In a fixed connection, the sliding groove of the sliding block is clamped outside the sliding rail and is slidably connected with the sliding rail.
根据本发明的一个实施例,所述滑轨通过紧固螺栓与所述地板本体的底面固定连接,所述滑块通过紧固螺栓与所述踏板本体的上表面固定连接。According to an embodiment of the present invention, the slide rail is fixedly connected to the bottom surface of the floor body by a fastening bolt, and the slider is fixedly connected to the upper surface of the pedal body by a fastening bolt.
根据本发明另一方面实施例的一种门间隙补偿器控制方法,其包括:According to another embodiment of the present invention, a door lash compensator control method includes:
接收到门间隙补偿器伸出或缩回信号,控制器根据气缸的活塞所在位置,控制气缸的伸出进气口或缩回进气口的空气管路为所述伸出进气口或所述缩回进气口供气,控制所述气缸推动踏板本体沿地板本体的底面水平伸出到打开位置或缩回到关闭位置。Receiving the extension or retraction signal of the door lash compensator, the controller controls the air pipe extending or retracting the intake port of the cylinder to be the extension or retraction according to the position of the piston of the cylinder. The retracted air inlet provides air, and the air cylinder is controlled to push the pedal body to extend horizontally along the bottom surface of the floor body to an open position or retract to a closed position.
根据本发明另一方面实施例的一种轨道车辆,包括司机室和上述所述的门间隙补偿器,所述司机室设有控制所述门间隙补偿器控制系统的按钮;所述伸出进气口和所述缩回进气口分别通过空气管路连接至所述轨道车辆的供气单元。A rail vehicle according to another embodiment of the present invention includes a driver's cab and the aforementioned door clearance compensator, the driver's cab is provided with a button for controlling the door clearance compensator control system; The air port and the retracted air inlet are respectively connected to the air supply unit of the rail vehicle through an air pipeline.
本发明实施例中的上述一个或多个技术方案,至少具有如下技术效果之一:The one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects:
本发明实施例的一种门间隙补偿器控制系统,通过控制器根据感应开关检测到的气缸活塞所处的位置,控制伸出进气口或缩回进气口进气,以控制活塞伸出到指定位置或缩回到指定位置,从而使得气缸行程可控,进而实现对踏板本体伸缩行程的控制,控制方式简单,可靠性高,一旦存在无法伸出或者无法缩回的故障时,很容易找到故障点并解决。According to a valve lash compensator control system according to an embodiment of the present invention, the controller controls the extension of the intake port or retracts the intake port to control the extension of the piston according to the position of the cylinder piston detected by the sensor switch. To the designated position or retract to the designated position, so that the stroke of the cylinder can be controlled, and then the control of the telescopic stroke of the pedal body is realized. The control method is simple and the reliability is high. Once there is a failure that cannot be extended or retracted, it is easy Find the point of failure and solve it.
本发明实施例的一种门间隙补偿器,采用单独成型的地板本体和踏板本体,并与气缸结合后整体安装在车体门区地板预留的安装缺口处,形成整体嵌入式结构,占用空间尺寸较小,安装方便,可靠性高,安装后地板本体的上表面与客室内地板高度相同,与车体整体匹配度高,减少了门口 处的台阶,提升了乘客或轮椅等设备的通过性;且便于门间隙补偿器的单独控制。A door clearance compensator according to an embodiment of the present invention adopts a separately formed floor body and a pedal body, and is integrated with a cylinder to be integrally installed at the installation gap reserved on the floor of the door area of the vehicle body, forming an integral embedded structure, occupying space Small size, easy installation and high reliability. After installation, the upper surface of the floor body is the same as the floor in the passenger compartment, which matches the whole body of the car body. It reduces the steps at the door and improves the passability of equipment such as passengers or wheelchairs. ; And to facilitate the individual control of the door clearance compensator.
本发明实施例的一种轨道车辆,通过设置上述门间隙补偿器,使得该轨道车辆具有上述门间隙补偿器的全部优点,在此不再赘述。A rail vehicle according to an embodiment of the present invention is provided with the above-mentioned door gap compensator, so that the rail vehicle has all the advantages of the above-mentioned door gap compensator, which will not be repeated here.
根据本发明一方面实施例的一种门间隙补偿器,包括:A door clearance compensator according to an embodiment of the present invention includes:
地板本体,被配置为固定嵌装在车体门区地板预留的安装缺口处;The floor body is configured to be fixed and embedded in the installation gap reserved on the floor of the door area of the car body;
踏板本体,可滑动地连接在所述地板本体的底面;The pedal body is slidably connected to the bottom surface of the floor body;
驱动机构,被配置为驱动所述踏板本体沿所述地板本体水平伸缩。The driving mechanism is configured to drive the pedal body to expand and contract horizontally along the floor body.
根据本发明的一个实施例,所述踏板本体与所述地板本体之间设有滑动连接的滑轨与滑块。According to an embodiment of the present invention, a sliding rail and a sliding block that are slidably connected are provided between the pedal body and the floor body.
根据本发明的一个实施例,所述滑轨固定于所述地板本体的底面;According to an embodiment of the present invention, the slide rail is fixed to the bottom surface of the floor body;
所述滑块朝向所述滑轨的一面设有滑槽,所述滑块背离所述滑槽的一面与所述踏板本体的上表面固定连接,所述滑块的滑槽卡设在所述滑轨外并与所述滑轨滑动连接。A sliding groove is provided on the side of the sliding block facing the sliding rail, the side of the sliding block facing away from the sliding groove is fixedly connected with the upper surface of the pedal body, and the sliding groove of the sliding block is clamped in the The sliding rail is outside and slidably connected with the sliding rail.
根据本发明的一个实施例,所述滑轨与所述滑槽的滑动连接处密封设置有滚珠,并在设置所述滚珠的密封通道中设置有润滑剂;According to an embodiment of the present invention, a ball is sealed at the sliding connection between the slide rail and the slide groove, and a lubricant is provided in the sealed channel where the ball is provided;
所述滑轨沿其长度方向的两侧构造为内凹面。The two sides of the sliding rail along its length direction are configured as internal concave surfaces.
根据本发明的一个实施例,所述地板本体的底面构造有一对用于安装所述滑轨的直线导槽,所述直线导槽的横截面形状呈上小下大的凸型,所述直线导槽的上部开口槽与所述滑轨相匹配,所述直线导槽的下部开口槽与所述滑块外留有间隙;According to an embodiment of the present invention, the bottom surface of the floor body is configured with a pair of linear guide grooves for installing the slide rail, and the cross-sectional shape of the linear guide groove is convex with a small top and a large bottom. The upper opening groove of the guide groove matches the slide rail, and the lower opening groove of the linear guide groove leaves a gap outside the slider;
一对所述直线导槽分设于所述驱动机构的两侧。A pair of the linear guide grooves are separately provided on both sides of the driving mechanism.
根据本发明的一个实施例,所述滑块与所述踏板本体之间设有或不设有调节垫片。According to an embodiment of the present invention, an adjusting pad is provided or not provided between the slider and the pedal body.
根据本发明的一个实施例,所述滑轨通过紧固螺栓与所述地板本体的底面固定连接,所述滑块通过紧固螺栓与所述踏板本体的上表面固定连接。According to an embodiment of the present invention, the slide rail is fixedly connected to the bottom surface of the floor body by a fastening bolt, and the slider is fixedly connected to the upper surface of the pedal body by a fastening bolt.
根据本发明的一个实施例,所述地板本体与所述踏板本体均由铝合金中空型材挤压成型,所述地板本体内成型有中空的型腔,所述型腔的底面 间隔开有一排平行四边形孔,所述紧固螺栓的连接端固定有螺丝座,所述螺丝座的形状呈与所述平行四边形孔相匹配的平行四边形,所述型腔的宽度与所述螺丝座的长度相匹配,所述螺丝座沿所述平行四边形孔的长度方向延伸进所述型腔中,并旋转使得所述螺丝座的长度两侧抵靠在所述型腔宽度的两侧内壁。According to an embodiment of the present invention, the floor body and the pedal body are both extruded and formed of aluminum alloy hollow profiles, and a hollow cavity is formed in the floor body, and the bottom surface of the cavity is spaced apart by a row of parallel A quadrilateral hole, the connecting end of the fastening bolt is fixed with a screw seat, the shape of the screw seat is a parallelogram matching the parallelogram hole, and the width of the cavity matches the length of the screw seat The screw seat extends into the cavity along the length direction of the parallelogram hole, and rotates so that both sides of the length of the screw seat abut against the inner walls of both sides of the width of the cavity.
根据本发明的一个实施例,所述踏板本体的上表面在用于与所述地板本体连接的部位成型有一对关于所述踏板本体的中心轴线对称的安装接口,所述踏板本体的上表面避开一对所述安装接口所在区域成型有防滑纹;所述地板本体的上表面前端成型有用于与门体的下挡边贴合的台阶。According to an embodiment of the present invention, the upper surface of the pedal body is formed with a pair of mounting interfaces symmetrical about the central axis of the pedal body at the position for connecting with the floor body, and the upper surface of the pedal body avoids A pair of the installation interfaces are formed with anti-skid patterns; the front end of the upper surface of the floor body is formed with a step for fitting with the lower rib of the door body.
根据本发明的一个实施例,所述驱动机构为气缸,所述气缸包括缸体和沿所述缸体伸缩的活塞,所述缸体的固定端通过第一销轴与所述地板本体的后端底面转动连接,所述活塞的伸出端通过第二销轴与所述踏板本体的前端底面转动连接,所述第一销轴与所述第二销轴平行设置,且所述第一销轴与所述第二销轴的轴向垂直于所述活塞的伸缩方向。According to an embodiment of the present invention, the driving mechanism is a cylinder, the cylinder includes a cylinder and a piston that expands and contracts along the cylinder, and the fixed end of the cylinder is connected to the rear of the floor body through a first pin. The end bottom surface is rotatably connected, the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body through a second pin shaft, the first pin shaft and the second pin shaft are arranged in parallel, and the first pin The axial directions of the shaft and the second pin shaft are perpendicular to the expansion and contraction direction of the piston.
根据本发明的一个实施例,所述缸体上设有伸出进气口、缩回进气口和锁闭进气口,所述伸出进气口、所述缩回进气口和所述锁闭进气口分别用于通过气路连接至车体供气单元。According to an embodiment of the present invention, the cylinder block is provided with an extended air inlet, a retracted air inlet and a locked air inlet, the extended air inlet, the retracted air inlet and the The locked air inlets are respectively used to connect to the vehicle body air supply unit through a gas path.
根据本发明的一个实施例,所述伸出进气口、所述缩回进气口和所述锁闭进气口中的至少一个进气口处设有节流阀。According to an embodiment of the present invention, a throttle valve is provided at at least one of the extended air inlet, the retracted air inlet, and the locked air inlet.
根据本发明的一个实施例,所述气缸设有磁控开关,所述磁控开关的磁性体设于所述缸体内的所述活塞上,所述缸体外间隔设有一对所述磁控开关的动触头,两个所述动触头之间的间距等于所述气缸预设的伸缩行程,其中一个所述动触头对应于所述活塞未伸出且设有所述磁性体的位置设置。According to an embodiment of the present invention, the cylinder is provided with a magnetic control switch, the magnetic body of the magnetic control switch is provided on the piston in the cylinder, and a pair of the magnetic The distance between the two movable contacts is equal to the preset telescopic stroke of the cylinder, and one of the movable contacts corresponds to the piston that is not extended and is provided with the magnetic body Location settings.
根据本发明另一方面实施例的一种轨道车辆,包括车体以及上述所述的门间隙补偿器,所述车体的门区地板预留有安装所述门间隙补偿器的安装缺口,所述地板本体的后端固定安装在所述车体的横梁上且与所述车体的地板对接,所述地板本体的上表面与所述车体的地板上表面平齐。A rail vehicle according to another embodiment of the present invention includes a car body and the aforementioned door clearance compensator, and the door area floor of the car body is reserved with an installation gap for installing the door clearance compensator, so The rear end of the floor body is fixedly installed on the cross beam of the vehicle body and butted with the floor of the vehicle body, and the upper surface of the floor body is flush with the upper surface of the floor of the vehicle body.
根据本发明的一个实施例,所述安装缺口由所述门区地板开至所述车体的边梁,所述地板本体的前端与所述边梁的外侧边平齐,所述地板本体的后端与所述车体的地板对接处设有密封垫,所述地板本体的上表面铺设有与所述车体的地板上表面铺设的地板布一致的地板布。本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。According to an embodiment of the present invention, the installation gap is opened from the door area floor to the side beam of the car body, the front end of the floor body is flush with the outer side of the side beam, and the floor body The rear end of the vehicle body is provided with a gasket at the butt joint with the floor of the vehicle body, and the upper surface of the floor body is laid with a floor cloth consistent with the floor cloth laid on the upper surface of the floor of the vehicle body. The additional aspects and advantages of the present invention will be partly given in the following description, and partly will become obvious from the following description, or be understood through the practice of the present invention.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明实施例门间隙补偿器显示地板本体与踏板本体伸出状态的结构示意图;Figure 1 is a schematic structural view showing the extended state of the floor body and the pedal body of the door clearance compensator according to the embodiment of the present invention;
图2本发明实施例门间隙补偿器显示地板本体与踏板本体缩回状态的结构示意图;Fig. 2 is a schematic structural view showing the retracted state of the floor body and the pedal body of the door clearance compensator according to the embodiment of the present invention;
图3是本发明实施例门间隙补偿器显示驱动机构(气缸)伸出状态的结构示意图;3 is a schematic structural view showing the extended state of the driving mechanism (cylinder) of the door clearance compensator according to the embodiment of the present invention;
图4是本发明实施例门间隙补偿器显示驱动机构(气缸)缩回状态的结构示意图;4 is a structural diagram showing the retracted state of the driving mechanism (cylinder) of the door clearance compensator according to the embodiment of the present invention;
图5是本发明实施例门间隙补偿器中滑轨与滑块配合的主视示意图;5 is a schematic front view of the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention;
图6是本发明实施例门间隙补偿器中滑轨与滑块配合的侧视示意图;6 is a schematic side view of the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention;
图7是本发明实施例门间隙补偿器中显示地板本体与踏板本体之间通过滑轨与滑块连接的主视示意图;FIG. 7 is a schematic front view showing the connection between the floor body and the pedal body through the sliding rail and the sliding block in the door clearance compensator according to the embodiment of the present invention;
图8是本发明实施例门间隙补偿器中显示地板本体与踏板本体之间未安装滑轨与滑块的主视示意图;8 is a schematic front view of the door clearance compensator according to the embodiment of the present invention showing that the sliding rail and the sliding block are not installed between the floor body and the pedal body;
图9是本发明实施例轨道车辆中显示门间隙补偿器处于缩回状态的断面结构示意图;Fig. 9 is a cross-sectional structural diagram showing the door clearance compensator in a retracted state in the rail vehicle according to the embodiment of the present invention;
图10是本发明实施例轨道车辆中显示门间隙补偿器处于伸出状态的断面结构示意图。Fig. 10 is a cross-sectional structural diagram showing the door clearance compensator in an extended state in the rail vehicle according to the embodiment of the present invention.
附图标记:Reference signs:
10、地板本体;11、直线导槽;20、踏板本体;30、气缸;31、伸出进气口;32、缩回进气口;33、锁闭进气口;40、第一销轴;50、第二销轴;60、磁控开关;61、信号线缆;70、滑轨;80、滑块;90、调节垫片;100、紧固螺栓;110、螺丝座;120、横梁;130、车体地板;140、边梁。10. Floor body; 11. Linear guide groove; 20. Pedal body; 30. Cylinder; 31. Extend the air inlet; 32. Retract the air inlet; 33. Lock the air inlet; 40. First pin 50. The second pin shaft; 60. Magnetic control switch; 61. Signal cable; 70. Slide rail; 80. Slider; 90. Adjusting washer; 100. Fastening bolt; 110. Screw seat; 120. Crossbeam ; 130, car body floor; 140, side beam.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。The implementation of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
在本发明实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right" , "Vertical", "horizontal", "top", "bottom", "inner", "outer" and other directions or positional relations are based on the directions or positional relations shown in the drawings, only for the convenience of description The embodiments of the invention and the simplified description do not indicate or imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the embodiments of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明实施例中的具体含义。In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection. Or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood in specific situations.
在本发明实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present invention, unless otherwise clearly defined and defined, the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may pass through the middle. Indirect media contact. Moreover, the "above", "above" and "above" of the first feature on the second feature may mean that the first feature is directly above or diagonally above the second feature, or it simply means that the level of the first feature is higher than the second feature. The “below”, “below” and “below” of the second feature of the first feature may be that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或 示例描述的具体特征、结构、材料或者特点包含于本发明实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean specific features described in conjunction with the embodiment or example , Structures, materials, or features are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradicting each other.
如图1至图10所示,本发明实施例提供的一种门间隙补偿器控制系统,包括气缸30、感应开关以及控制器。As shown in FIGS. 1 to 10, a door lash compensator control system provided by an embodiment of the present invention includes a cylinder 30, an induction switch, and a controller.
具体地,气缸30用于驱动踏板本体20沿地板本体10的底面水平伸缩,气缸30包括缸体和沿缸体伸缩的活塞,缸体上设有伸出进气口31和缩回进气口32,伸出进气口31和缩回进气口32分别连接有用于连接至供气单元的空气管路;向气缸30的伸出进气口31进行供风时,气缸30的活塞伸出,推动踏板本体20向站台方向推出,踏板本体20到位后减小站台与车辆之间的间隙;当向缩回进气口32供风时,活塞向车体方向移动,带动踏板本体20缩回车体,不超出车辆限界。Specifically, the air cylinder 30 is used to drive the pedal body 20 to expand and contract horizontally along the bottom surface of the floor body 10. The air cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body. The cylinder body is provided with an extended intake port 31 and a retracted intake port. 32. The extended intake port 31 and the retracted intake port 32 are respectively connected with air pipes for connecting to the air supply unit; when air is supplied to the extended intake port 31 of the cylinder 30, the piston of the cylinder 30 extends , Push the pedal body 20 out toward the platform, and reduce the gap between the platform and the vehicle after the pedal body 20 is in place; when air is supplied to the retracted air inlet 32, the piston moves toward the vehicle body, driving the pedal body 20 to retract The car body does not exceed the vehicle limit.
感应开关设于气缸30上用于感应活塞的位置,例如活塞处于未伸出的位置或处于未完全伸出的位置或处于完全伸出的位置,通过感应开关检测活塞的具体位置,便于控制供气时间。The induction switch is arranged on the cylinder 30 to sense the position of the piston. For example, the piston is in an unextended position or an incompletely extended position or a fully extended position. The specific position of the piston is detected by the inductive switch to facilitate control of the supply Gas time.
控制器用于根据感应开关检测到的活塞所处的位置,控制伸出进气口31或缩回进气口32进气,以控制活塞伸出到指定位置或缩回到指定位置,此处的指定位置可以是预先设定好的,从而使得气缸行程可控进而实现对踏板本体20伸缩行程的控制,控制方式简单,可靠性高,一旦存在无法伸出或者无法缩回的故障时,很容易找到故障点并解决。The controller is used to control the extending intake port 31 or retracting the intake port 32 to control the piston to extend to a specified position or retract to a specified position according to the position of the piston detected by the sensor switch. The designated position can be set in advance, so that the cylinder stroke can be controlled to realize the control of the telescopic stroke of the pedal body 20. The control method is simple and the reliability is high. Once there is a failure that cannot be extended or retracted, it is easy Find the point of failure and solve it.
根据本发明的一个实施例,伸出进气口31和缩回进气口32处分别设有节流阀,便于调节进气量,节流阀均信号连接至控制器。通过调整节流阀的开度可迅速调整活塞的伸出推力或缩回力的大小。同理,通过设置节流阀也可实现对活塞的伸缩速度的调整。According to an embodiment of the present invention, throttle valves are respectively provided at the extended intake port 31 and the retracted intake port 32 to facilitate the adjustment of the intake air volume, and the throttle valves are signally connected to the controller. By adjusting the opening of the throttle valve, the extension thrust or retraction force of the piston can be quickly adjusted. In the same way, the adjustment of the expansion and contraction speed of the piston can also be realized by setting a throttle valve.
需要说明的是,“信号连接”可以是有线连接也可以是无线连接。It should be noted that the "signal connection" can be a wired connection or a wireless connection.
根据本发明的一个实施例,缸体上还设有锁闭进气口33,锁闭进气口33连接有用于连接至供气单元的空气管路。也就是说,缸体上设有伸出进 气口31、缩回进气口32和锁闭进气口33,伸出进气口31设于缸体的后端即位于活塞的后端,缩回进气口32设于缸体的前端,锁闭进气口33设于缸体的前端缸口设有弹簧塞的位置处,伸出进气口31、缩回进气口32和锁闭进气口33分别用于通过空气管路连接至车体的供气单元,从而便于车体自身的供气单元为气缸30供风,使用方便。当给伸出进气口31供风时,活塞伸出;当给缩回进气口32供风时,活塞缩回。通过设置锁闭进气口33能够增加安全性,例如设置伸出进气口31与缩回进气口32正常工作的前提是锁闭进气口33处能够正常供风,锁闭进气口33供风时能够抵开弹簧塞,使得空气管路连通,此时,活塞根据具体需求可伸缩,在锁闭进气口33失气时活塞锁定,无法伸缩。从而在出现紧急情况或故障时,可以直接给锁闭进气口33断气,此时活塞停在原处,不会出现乘客踩踏踏板本体20,而踏板本体20误动作而踩空的情况,以提高安全性。According to an embodiment of the present invention, a lock air inlet 33 is further provided on the cylinder, and the lock air inlet 33 is connected with an air pipeline for connecting to the air supply unit. In other words, the cylinder block is provided with an extended intake port 31, a retracted intake port 32, and a closed intake port 33. The extended intake port 31 is provided at the rear end of the cylinder, that is, at the rear end of the piston. The retracted intake port 32 is provided at the front end of the cylinder block, and the locking intake port 33 is provided at the front end of the cylinder block where the cylinder port is provided with a spring plug. The extended intake port 31, the retracted intake port 32 and the lock The closed air inlets 33 are respectively used to connect to the air supply unit of the vehicle body through an air pipeline, so that the air supply unit of the vehicle body itself can supply air to the cylinder 30, which is convenient to use. When air is supplied to the extended air inlet 31, the piston is extended; when air is supplied to the retracted air inlet 32, the piston is retracted. The safety can be increased by setting the air inlet 33 to be locked. For example, the prerequisite for the normal operation of the extended air inlet 31 and the retracted air inlet 32 is that the air can be supplied normally at the locked air inlet 33 and the air inlet can be locked. 33 can resist the spring plug when the air is supplied, so that the air pipeline is connected. At this time, the piston can be expanded and contracted according to specific needs. When the air inlet 33 is locked, the piston is locked and cannot be expanded or contracted. Therefore, in the event of an emergency or malfunction, the air can be directly shut off to the locked air inlet 33. At this time, the piston stops at the same place, and the passenger will not step on the pedal body 20, and the pedal body 20 will be stepped on by mistake, so as to improve safety.
根据本发明的一个实施例,伸出进气口31的空气管路、缩回进气口32的空气管路以及锁闭进气口33的空气管路的进口处均设有电磁阀,电磁阀均信号连接至控制器。电磁阀的通断对应空气管路的导通和关闭,从而通过控制电磁阀便能够方便地控制空气管路的通断。例如,车辆到站后司机室操作门间隙补偿器伸出按钮,伸出进气口连接的空气管路上的电磁阀打开,该空气管路收到风压信号,与气缸伸出进气口连接的空气管路打开,活塞伸出实现门间隙补偿器的踏板本体伸出;当车辆启动时,司机室操作门间隙补偿器缩回按钮,对应的电磁阀打开,缩回进气口对应的空气管路收到风压信号,与缩回进气口连接的空气管路打开,气缸活塞缩回实现门间隙补偿器踏板本体收回。According to an embodiment of the present invention, solenoid valves are provided at the inlets of the air pipe extending from the air inlet 31, the air pipe retracting the air pipe 32, and the air pipe closing the air inlet 33. The valves are all signal connected to the controller. The on-off of the solenoid valve corresponds to the on and off of the air pipeline, so that the on-off of the air pipeline can be conveniently controlled by controlling the solenoid valve. For example, when the vehicle arrives at the station, the driver's cab operates the door lash compensator extension button, and the solenoid valve on the air pipe connected to the extended air inlet opens. The air pipe receives the wind pressure signal and is connected to the air cylinder extension air inlet. The air pipeline is opened and the piston extends to achieve the extension of the pedal body of the door lash compensator; when the vehicle starts, the driver's cab operates the door lash compensator retract button, the corresponding solenoid valve opens, and the air corresponding to the air inlet is retracted The pipeline receives the wind pressure signal, the air pipeline connected with the retracted air inlet is opened, and the cylinder piston retracts to realize the retracting of the pedal body of the door lash compensator.
根据本发明的一个实施例,感应开关为磁控开关60,当气缸30内部的活塞通过时,磁控开关60接受到相应信号,可向车上提供气缸30活塞的具体位置,同时车辆通过活塞的位置控制气缸30三个进气口的供风量,实现对踏板本体20的伸缩控制。具体地,磁控开关60包括磁性体(例如磁铁)和与磁性体作用的动触头,磁控开关60的磁性体设于缸体内的活塞上,缸体外间隔设有一对磁控开关60的动触头,两个动触头之间的间距等于气缸30预设的伸缩行程,其中一个动触头对应于活塞没有伸出时设有磁性体的位置设置,另一个动触头间隔一个伸缩行程靠近缸体的前端 设置,两个动触头的信号线缆61信号连接至控制器,活塞没有伸出时的位置由磁性体触发动触头产生信号并发送给车体控制系统即控制器,当活塞伸出到磁性体与另一个动触头相对时触发该动触头产生信号并发送给车体控制系统,由此控制系统控制活塞停止在对应行程所在位置。当用于不同车辆,气缸所需行程需要调整时,调整两个动触头之间的间距即可,例如原气缸行程为200mm,现在需要调整到250mm,将两个动触头之间的间距由200mm调整到250mm即可,无需更换气缸。从而方便地实现对踏板本体伸缩行程的控制,使得踏板本体伸缩距离可调。According to an embodiment of the present invention, the induction switch is a magnetic control switch 60. When the piston inside the cylinder 30 passes, the magnetic control switch 60 receives the corresponding signal and can provide the vehicle with the specific position of the piston of the cylinder 30, and the vehicle passes the piston at the same time. The position controls the air supply volume of the three air inlets of the cylinder 30 to realize the telescopic control of the pedal body 20. Specifically, the magnetic control switch 60 includes a magnetic body (for example, a magnet) and a movable contact that interacts with the magnetic body. 60 moving contacts, the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder 30, one of the moving contacts is set corresponding to the position of the magnetic body when the piston is not extended, and the other moving contact is separated A telescopic stroke is set close to the front end of the cylinder, and the signal cables 61 of the two moving contacts are connected to the controller. When the piston is not extended, the magnetic body triggers the moving contact to generate a signal and sends it to the vehicle body control system. The controller triggers the movable contact to generate a signal when the piston extends to the magnetic body facing another movable contact and sends it to the vehicle body control system, whereby the control system controls the piston to stop at the position of the corresponding stroke. When it is used in different vehicles and the required stroke of the cylinder needs to be adjusted, just adjust the distance between the two moving contacts. For example, the original cylinder stroke is 200mm, and now it needs to be adjusted to 250mm. Change the distance between the two moving contacts. It can be adjusted from 200mm to 250mm without changing the cylinder. Thereby, the control of the telescopic stroke of the pedal body is conveniently realized, so that the telescopic distance of the pedal body is adjustable.
此外,当踏板本体20上方超过一定的垂向载荷时由控制系统控制活塞停止工作,保证踏板本体20上方人员的安全性。In addition, when a certain vertical load is exceeded above the pedal body 20, the control system controls the piston to stop working to ensure the safety of personnel above the pedal body 20.
根据本发明的一个实施例,气缸30两端设置有平行的销孔,且销孔水平设置,气缸30包括缸体和沿缸体伸缩的活塞,缸体的固定端通过第一销轴40与地板本体10的后端底面转动连接,活塞的伸出端通过第二销轴50与踏板本体20的前端底面转动连接,地板本体10的后端底面与踏板本体20的前端底面均形成有安装座,第一销轴40与第二销轴50各自穿过安装座的转动连接孔与对应的销孔将气缸30安装,气缸30安装后一端与地板本体10连接,另一端与踏板本体20连接。第一销轴40与第二销轴50平行且水平设置,且第一销轴40与第二销轴50的轴向垂直于活塞的伸缩方向,从而踏板本体20具有沿着竖直平面转动的能力,当踏板本体20和地板本体10之间产生垂向相对位移时气缸30可沿着销轴旋转,不会产生内应力。According to an embodiment of the present invention, parallel pin holes are provided at both ends of the cylinder 30, and the pin holes are arranged horizontally. The cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body. The bottom surface of the rear end of the floor body 10 is rotatably connected, and the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body 20 through the second pin 50. Both the bottom surface of the rear end of the floor body 10 and the front bottom surface of the pedal body 20 are formed with mounting seats. The first pin 40 and the second pin 50 respectively pass through the rotating connection hole of the mounting seat and the corresponding pin hole to install the cylinder 30. After the cylinder 30 is installed, one end is connected to the floor body 10, and the other end is connected to the pedal body 20. The first pin shaft 40 and the second pin shaft 50 are parallel and arranged horizontally, and the axial directions of the first pin shaft 40 and the second pin shaft 50 are perpendicular to the direction of expansion and contraction of the piston, so that the pedal body 20 has a rotating direction along a vertical plane. Ability, when there is a vertical relative displacement between the pedal body 20 and the floor body 10, the cylinder 30 can rotate along the pin shaft without internal stress.
具体地,如图1至图4所示,本发明实施例的门间隙补偿器包括地板本体10和踏板本体20以及上述的门间隙补偿器控制系统。进一步地,地板本体10被配置为固定嵌装在车体门区地板预留的安装缺口处,地板本体10的形状可以呈正方形或长方形,安装缺口呈与地板本体10大小、形状相适应的正方形或长方形,使得地板本体10安装后能够与车体门区地板较好地匹配。Specifically, as shown in FIGS. 1 to 4, the door lash compensator of the embodiment of the present invention includes a floor body 10 and a pedal body 20, and the aforementioned door lash compensator control system. Further, the floor body 10 is configured to be fixedly embedded in the installation notch reserved for the floor of the door area of the vehicle body. The shape of the floor body 10 can be square or rectangular, and the installation notch is a square suitable for the size and shape of the floor body 10. Or rectangular, so that the floor body 10 can better match the floor of the door area of the vehicle body after installation.
踏板本体20可滑动地连接在地板本体10的底面,具体地,踏板本体20能够沿地板本体10直线滑动,滑动的方向为指向列车站台的方向。The pedal body 20 is slidably connected to the bottom surface of the floor body 10. Specifically, the pedal body 20 can slide linearly along the floor body 10, and the sliding direction is a direction toward the train station platform.
本实施例规定“地板本体10的前端”与“踏板本体20的前端”为靠 近站台的一端,“地板本体10的后端”与“踏板本体20的后端”为远离站台的一端。In this embodiment, the "front end of the floor body 10" and the "front end of the pedal body 20" are the ends close to the platform, and the "rear end of the floor body 10" and "the rear end of the pedal body 20" are the ends away from the platform.
气缸30驱动踏板本体20沿地板本体10水平伸缩,伸缩方式可靠性高,由气缸30为踏板本体20的直线滑动提供动力,从而在踏板本体20需要伸出时,气缸30提供伸出的动力,驱动踏板本体20伸出,在踏板本体20需要缩回时,气缸30提供缩回的动力,驱动踏板本体20缩回。The air cylinder 30 drives the pedal body 20 to expand and contract horizontally along the floor body 10, and the telescopic method is highly reliable. The air cylinder 30 provides power for the linear sliding of the pedal body 20, so that when the pedal body 20 needs to be extended, the air cylinder 30 provides the power to extend. The driving pedal body 20 extends. When the pedal body 20 needs to be retracted, the air cylinder 30 provides the power to retract to drive the pedal body 20 to retract.
本实施例的门间隙补偿器作为一个独立的整体嵌装在安装缺口处,占用空间尺寸较小,安装方便,可靠性高,安装后地板本体10的上表面与客室内地板高度相同,与车体整体匹配度高,减少了门口处的台阶,提升了乘客或轮椅等设备的通过性;且便于门间隙补偿器的单独控制。The door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability. After installation, the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
如图5至图8所示,根据本发明的一个实施例,踏板本体20与地板本体10之间设有滑动连接的滑轨70与滑块80,踏板本体20滑动时滑块80沿滑轨70滑动,通过设置滑轨70对滑块80起到导向作用,能够确保踏板本体20滑动时的稳定性和平顺性。进一步地,滑轨70固定于地板本体10的底面,具体固定方式可以采用紧固件固定连接或其他固定连接形式;滑块80朝向滑轨70的一面设有滑槽,滑块80背离滑槽的一面与踏板本体20的上表面固定连接,具体固定方式可以采用紧固件固定连接或其他固定连接形式,滑块80的滑槽卡设在滑轨70外并与滑轨70滑动连接,滑槽可以包裹滑块80的中下部,使得滑块80安装后,滑块80与地板本体10的底面有一定的间隙,从而避免滑块80滑动过程中与地板本体10发生摩擦。As shown in Figures 5 to 8, according to an embodiment of the present invention, a sliding rail 70 and a sliding block 80 are provided between the pedal body 20 and the floor body 10 in a sliding manner. When the pedal body 20 slides, the sliding block 80 follows the sliding rail. 70 slides, and the sliding rail 70 is provided to guide the slider 80, which can ensure the stability and smoothness of the pedal body 20 when sliding. Further, the slide rail 70 is fixed to the bottom surface of the floor body 10, and the specific fixing method may be a fastener fixed connection or other fixed connection forms; the sliding grooves are provided on the side of the slider 80 facing the sliding rails 70, and the sliding grooves 80 are away from the sliding grooves. The side of the sliding block is fixedly connected with the upper surface of the pedal body 20. The specific fixing method can be a fastener fixed connection or other fixed connection forms. The sliding groove of the slider 80 is clamped outside the sliding rail 70 and slidably connected with the sliding rail 70 The groove can wrap the middle and lower parts of the slider 80, so that after the slider 80 is installed, there is a certain gap between the slider 80 and the bottom surface of the floor body 10, so as to avoid friction between the slider 80 and the floor body 10 during the sliding process.
根据本发明的一个实施例,滑轨70与滑槽的滑动连接处密封设置有滚珠,并在设置滚珠的密封通道中设置有润滑剂;滑轨70与滑块80之间通过滚珠进行接触,滑块80在滑轨70上运动时为滚动摩擦,阻力很小,且踏板本体20在伸出和缩回时不会发生较大的横向位移,提升了门间隙补偿器的稳定性;采用滚珠在密封通道中通过润滑剂自润滑,减少维护周期,润滑剂可以为润滑油或润滑脂等。具体地,滑轨70与滑块80的连接处可以设置一排或两排滚珠,首先在滑轨70与滑块80的相对位置分别设置安装滚珠的凹槽,凹槽的长度方向沿滑动方向,两个凹槽相对形成密封通道,滚珠一半位于滑轨70的凹槽中,一半位于滑块80的凹槽中,将滑 轨70与滑块80连接在一起;通过密封处理,避免润滑剂损耗从而减少增加润滑剂的频次,也可以避免灰尘等杂质进入滑轨70与滑块80的连接处。According to an embodiment of the present invention, the sliding connection between the slide rail 70 and the slide groove is sealed with balls, and a lubricant is provided in the sealed channel where the balls are provided; the slide rail 70 and the slider 80 are in contact with each other through the balls, The sliding block 80 has rolling friction when moving on the slide rail 70, and the resistance is small, and the pedal body 20 will not have a large lateral displacement when extending and retracting, which improves the stability of the door clearance compensator; adopts balls Lubrication is used in the sealed channel to reduce the maintenance cycle. The lubricant can be lubricating oil or grease. Specifically, one or two rows of balls can be arranged at the connection between the sliding rail 70 and the sliding block 80. First, grooves for installing the balls are provided at the relative positions of the sliding rail 70 and the sliding block 80, and the length of the grooves is along the sliding direction. , The two grooves are opposite to form a sealed channel, half of the ball is located in the groove of the slide rail 70, and half of the ball is located in the groove of the slide block 80, connecting the slide rail 70 and the slide block 80 together; the sealing process avoids lubricant The loss reduces the frequency of increasing the lubricant, and can also prevent impurities such as dust from entering the joint between the sliding rail 70 and the sliding block 80.
为了减小或避免滑槽与滑轨70接触产生滑动摩擦导致滑动中温度升高,滑轨70沿其长度方向的两侧构造为内凹面,在内凹面处滑槽的内壁与滑轨70存在间隙。In order to reduce or avoid the sliding friction caused by the sliding groove and the sliding rail 70 to cause the temperature to rise during sliding, the sliding rail 70 is configured as an inner concave surface along its length direction, and the inner wall of the sliding groove and the sliding rail 70 exist at the inner concave surface. gap.
根据本发明的一个实施例,地板本体10的底面构造有一对用于安装滑轨70的直线导槽11,直线导槽11的横截面形状呈上小下大的凸型,即直线导槽11的下部开口槽的开口大于上部开口槽的开口,且下部开口槽与上部开口槽连通,直线导槽11的上部开口槽与滑轨70相匹配,直线导槽11的下部开口槽与滑块80外留有间隙;通过直接在地板本体10上成型直线导槽11,在滑轨70安装时直接将滑轨70卡进上部开口槽与上部开口槽过盈配合,无需调节滑轨70的方位等,安装方便,定位效果好,滑轨70安装后稳固可靠。一对直线导槽11平行设置,从而使得安装后的一对滑轨70也相互平行。According to an embodiment of the present invention, the bottom surface of the floor body 10 is configured with a pair of linear guide grooves 11 for installing the slide rail 70, and the cross-sectional shape of the linear guide groove 11 is a convex shape with a small top and a large bottom, that is, the linear guide groove 11 The opening of the lower opening groove is larger than the opening of the upper opening groove, and the lower opening groove is connected with the upper opening groove, the upper opening groove of the linear guide groove 11 matches the slide rail 70, and the lower opening groove of the linear guide groove 11 is connected to the slider 80 There is a gap outside; by directly forming the linear guide groove 11 on the floor body 10, when the sliding rail 70 is installed, the sliding rail 70 is directly inserted into the upper opening groove and the upper opening groove is interference fit, without adjusting the position of the sliding rail 70, etc. , The installation is convenient, the positioning effect is good, and the slide rail 70 is stable and reliable after installation. The pair of linear guide grooves 11 are arranged in parallel, so that the pair of slide rails 70 after installation are also parallel to each other.
一对直线导槽11分设于气缸的两侧,气缸可以处于门间隙补偿器的中部位置,一对直线导槽11可以关于气缸对称设置,从而使得踏板本体20的滑动更平稳。A pair of linear guide grooves 11 are separately arranged on both sides of the cylinder. The cylinder can be located in the middle of the door clearance compensator. The pair of linear guide grooves 11 can be symmetrically arranged with respect to the cylinder, so that the pedal body 20 slides more smoothly.
根据本发明的一个实施例,滑块80与踏板本体20之间设有或不设有调节垫片90,也就是说,在踏板本体20与地板本体10之间的间距无需调节时,可以不安装调节垫片90,在需要调节踏板本体20与地板本体10之间的间距时,可以在滑块80安装时通过增减踏板本体20与滑块80之间的调节垫片90,调整踏板本体20与地板本体10之间的高度差。踏板本体20与地板本体10之间的高度差为地板本体10的厚度以及踏板本体20与地板本体10之间的间隙之和,地板本体10本身厚度较小,且踏板本体20与地板本体10之间的间隙可调,从而踏板本体20与地板本体10之间的高度差整体较小,可满足轮椅等特殊设备上下车的需求。According to an embodiment of the present invention, an adjustment pad 90 is provided or not provided between the slider 80 and the pedal body 20, that is, when the distance between the pedal body 20 and the floor body 10 does not need to be adjusted, there is no need to Install the adjusting washer 90. When the distance between the pedal body 20 and the floor body 10 needs to be adjusted, the pedal body can be adjusted by increasing or decreasing the adjusting washer 90 between the pedal body 20 and the slider 80 when the slider 80 is installed. The height difference between 20 and the floor body 10. The height difference between the pedal body 20 and the floor body 10 is the sum of the thickness of the floor body 10 and the gap between the pedal body 20 and the floor body 10. The thickness of the floor body 10 itself is small, and the difference between the pedal body 20 and the floor body 10 The gap between the two is adjustable, so that the overall height difference between the pedal body 20 and the floor body 10 is relatively small, which can meet the requirements of getting on and off of special equipment such as wheelchairs.
一个具体实施例,滑轨70通过紧固螺栓100与地板本体10的底面固定连接,滑块80通过紧固螺栓100与踏板本体20的上表面固定连接,确保连接强度和连接可靠性。In a specific embodiment, the slide rail 70 is fixedly connected to the bottom surface of the floor body 10 through the fastening bolt 100, and the slider 80 is fixedly connected to the upper surface of the pedal body 20 through the fastening bolt 100 to ensure the connection strength and connection reliability.
根据本发明的一个实施例,地板本体10与踏板本体20均由铝合金中 空型材挤压成型,强度高,重量轻,成型效果好,而且各种所需的接口可以一次成型。According to an embodiment of the present invention, both the floor body 10 and the pedal body 20 are extruded from aluminum alloy hollow profiles, which have high strength, light weight, and good forming effect, and various required interfaces can be formed at one time.
进一步地,地板本体10内成型有中空的型腔,型腔的底面间隔开有一排平行四边形孔,平行四边形孔的长度方向可以沿型腔的长度方向,紧固螺栓100的连接端(远离紧固螺栓100头部的一端)固定有螺丝座110,螺丝座110的形状呈与平行四边形孔相匹配的平行四边形,型腔的宽度与螺丝座110的长度相匹配,螺丝座110沿平行四边形孔的长度方向延伸进型腔中,并旋转一定角度使得螺丝座110的长度两侧抵靠在型腔宽度的两侧内壁,从而将螺丝座110卡紧在型腔内,确保紧固螺栓100安装后的稳定性和牢固性。此外,螺丝座110的形状也可以为椭圆形,也能够实现同样的功能。Further, a hollow cavity is formed in the floor body 10, and the bottom surface of the cavity is spaced with a row of parallelogram holes. The length direction of the parallelogram holes can be along the length direction of the cavity to fasten the connecting end of the bolt 100 (away from the tight One end of the head of the fixing bolt 100) is fixed with a screw seat 110. The shape of the screw seat 110 is a parallelogram matching the parallelogram hole. The width of the cavity matches the length of the screw seat 110. The screw seat 110 is along the parallelogram hole. Extends into the cavity and rotates at a certain angle so that the two sides of the length of the screw seat 110 are against the inner walls of both sides of the width of the cavity, so that the screw seat 110 is clamped in the cavity to ensure that the fastening bolt 100 is installed After the stability and firmness. In addition, the shape of the screw seat 110 may also be an ellipse, which can also achieve the same function.
当螺丝座110受到较大的垂向冲击时型材筋板能够有效的起到支撑作用,不会由于该处型腔导致结构发生应力集中异常。When the screw seat 110 is subject to a large vertical impact, the profile ribs can effectively support the structure, and the structure will not cause abnormal stress concentration due to the cavity at this location.
当然,紧固螺栓100的具体设置个数可以根据实际需要选择。紧固螺栓100采用此种连接形式,能够实现快速拆装,更换方便。相应地,滑轨70上沿其长度方向间隔设有多个供紧固螺栓100穿过的通孔,为了避免紧固螺栓100的头部外露,该通孔可以设置成沉头孔,紧固螺栓100的头部位于沉头孔中。Of course, the specific number of fastening bolts 100 can be selected according to actual needs. The fastening bolt 100 adopts this connection form, which can realize quick disassembly and assembly and convenient replacement. Correspondingly, the slide rail 70 is provided with a plurality of through holes for the fastening bolt 100 to pass through at intervals along its length. In order to prevent the head of the fastening bolt 100 from being exposed, the through hole can be set as a counterbore. The head of the bolt 100 is located in the countersunk hole.
根据本发明的一个实施例,踏板本体20的上表面在用于与地板本体10连接的部位成型有一对关于踏板本体20的中心轴线对称的安装接口,滑块80安装在该安装接口中,并通过紧固螺栓100与踏板本体20固定连接,踏板本体20的上表面避开一对安装接口所在区域成型有防滑纹,增加防滑效果,避免打滑;地板本体10的上表面前端成型有用于与门体的下挡边贴合的台阶,从而在车门关闭后,门体的下挡边与台阶处贴合,一方面增加密封效果,另一方面为下挡边留有安放空间,下挡边与台阶贴合后,下挡边的外侧与地板本体10的前端平齐。According to an embodiment of the present invention, the upper surface of the pedal body 20 is formed with a pair of mounting interfaces symmetrical about the center axis of the pedal body 20 at the position for connecting with the floor body 10, and the slider 80 is installed in the mounting interface, and With the fastening bolt 100 fixedly connected to the pedal body 20, the upper surface of the pedal body 20 avoids a pair of installation interfaces and is formed with anti-skid patterns to increase the anti-skid effect and avoid slipping; the front end of the upper surface of the floor body 10 is formed with a door The lower rib of the body is attached to the step, so that after the door is closed, the lower rib of the door body is attached to the step. On the one hand, the sealing effect is increased, and on the other hand, there is space for the lower rib to be placed. After the steps are attached, the outer side of the lower rib is flush with the front end of the floor body 10.
另一方面,根据本发明实施例的门间隙补偿器控制方法,On the other hand, according to the door lash compensator control method of the embodiment of the present invention,
在接收到门间隙补偿器伸出或缩回信号时,例如车辆到站后司机室操作门间隙补偿器伸出按钮,门间隙补偿器控制系统接收到门间隙补偿器伸出信号,伸出进气口连接的空气管路上的电磁阀打开,该空气管路收到风 压信号,与气缸伸出进气口连接的空气管路打开,活塞伸出实现门间隙补偿器的踏板本体伸出。当车辆启动时,司机室操作门间隙补偿器缩回按钮,门间隙补偿器控制系统接收到门间隙补偿器缩回信号,对应的电磁阀打开,缩回进气口对应的空气管路收到风压信号,与缩回进气口连接的空气管路打开,气缸活塞缩回实现门间隙补偿器踏板本体收回;控制器根据气缸的活塞所在位置,控制气缸的伸出进气口或缩回进气口的空气管路为伸出进气口或缩回进气口供气,控制气缸推动踏板本体沿地板本体的底面水平伸出到打开位置或缩回到关闭位置,此处的打开位置为踏板本体伸出到最大行程处,关闭位置是指踏板本体缩回到车体内不占用车外空间的位置。When receiving the door lash compensator extension or retraction signal, for example, after the vehicle arrives at the station, the driver’s cab operates the door lash compensator extension button, and the door lash compensator control system receives the door lash compensator extension signal and extends it in. The solenoid valve on the air pipeline connected to the air port is opened, and the air pipeline receives the wind pressure signal, and the air pipeline connected to the air cylinder extending out of the air inlet opens, and the piston extends to realize the extension of the pedal body of the door clearance compensator. When the vehicle is started, the driver's cab operates the door lash compensator retract button, the door lash compensator control system receives the door lash compensator retract signal, the corresponding solenoid valve opens, and the air pipe corresponding to the retracted air inlet receives it. Wind pressure signal, the air pipeline connected to the retracted intake port is opened, and the cylinder piston retracts to realize the retraction of the door lash compensator pedal body; the controller controls the cylinder to extend the intake port or retract according to the position of the cylinder piston The air pipe of the air intake port supplies air for extending the air intake port or retracting the air intake port. The control cylinder pushes the pedal body to extend horizontally along the bottom surface of the floor body to the open position or retract to the closed position, where the open position is In order for the pedal body to extend to the maximum stroke, the closed position refers to the position where the pedal body is retracted into the vehicle body without occupying the space outside the vehicle.
另一方面,根据本发明实施例的一种轨道车辆,包括司机室和上述的门间隙补偿器,司机室设有控制门间隙补偿器控制系统的按钮,具体可以设有控制伸出进气口的伸出按钮和控制缩回进气口的缩回按钮,伸出进气口和缩回进气口分别通过空气管路连接至轨道车辆的供气单元,利用车辆自身的供气单元供气,无需额外设置其他供气单元,设置方便,操作简单。On the other hand, a rail vehicle according to an embodiment of the present invention includes a driver's cab and the aforementioned door lash compensator. The driver's cab is provided with a button for controlling the door lash compensator control system, and specifically may be provided with a control extending air inlet The extended button and the retract button for controlling the retracted air inlet. The extended air inlet and the retracted air inlet are respectively connected to the air supply unit of the rail vehicle through an air pipeline, and the air supply unit of the vehicle is used to supply air , No need to set up other air supply units, easy to set up and easy to operate.
如图9和图10所示,本实施例的车辆门区地板预留有安装门间隙补偿器的安装缺口,地板本体10的后端固定安装在车体的横梁120上且与车体的地板对接,由车体横梁120承载门间隙补偿器,承载能力强,可靠性高;地板本体10的上表面与车体的地板上表面平齐,使得门间隙补偿器安装后与车辆匹配性好,减少了门口处的台阶,提升了通过性。门间隙补偿器工作原理为气缸30活塞伸出时推送踏板本体20伸出,弥补车辆与站台之间的间隙,到位后活塞锁定在伸出位置;当气缸30活塞缩回时将踏板本体20拉回,隐藏在地板本体10下方,与车体外轮廓保持一致,不会侵入限界。踏板本体20伸出与缩回到位后,锁闭进气口33关闭气压后气缸30活塞处于锁闭位置,无法伸缩,保证安全性。本实施例的门间隙补偿器作为一个独立的整体嵌装在安装缺口处,占用空间尺寸较小,安装方便,可靠性高,安装后地板本体10的上表面与客室内地板高度相同,与车体整体匹配度高,减少了门口处的台阶,提升了乘客或轮椅等设备的通过性;且便于门间隙补偿器控制系统的单独控制。As shown in Figures 9 and 10, the door area floor of the vehicle of this embodiment is reserved with an installation gap for installing the door clearance compensator. In the docking, the vehicle body cross beam 120 carries the door clearance compensator, which has strong bearing capacity and high reliability; the upper surface of the floor body 10 is flush with the upper surface of the vehicle body floor, so that the door clearance compensator has a good match with the vehicle after installation. The steps at the doorway are reduced, and the passability is improved. The working principle of the door clearance compensator is to push the pedal body 20 out when the piston of the cylinder 30 is extended to compensate for the gap between the vehicle and the platform. When in place, the piston is locked in the extended position; when the piston of the cylinder 30 is retracted, the pedal body 20 is pulled Back, it is hidden under the floor body 10, consistent with the contour of the vehicle body, and will not invade the boundary. After the pedal body 20 is extended and retracted, the air inlet 33 is locked and the air pressure is closed. After the air pressure is closed, the piston of the cylinder 30 is in the locked position and cannot be extended or contracted, ensuring safety. The door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability. After installation, the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, and the passability of equipment such as passengers or wheelchairs is improved; and it is convenient for the independent control of the door clearance compensator control system.
根据本发明的一个实施例,安装缺口由门区地板开至车体的边梁140,地板本体10的前端与边梁140的外侧边平齐,安装后不占用车内空间, 地板本体10的后端与车体的地板对接处设有密封垫,密封性好,地板本体10的上表面铺设有与车体的地板上表面铺设的地板布一致的地板布,从而使得门间隙补偿器与车体地板130形成一体,匹配度高。According to an embodiment of the present invention, the installation gap is opened from the door area floor to the side beam 140 of the vehicle body, and the front end of the floor body 10 is flush with the outer side of the side beam 140, and does not occupy the space in the vehicle after installation. The floor body 10 The rear end and the floor of the car body are equipped with a sealing gasket, which has good sealing performance. The upper surface of the floor body 10 is covered with a floor cloth that is consistent with the floor cloth laid on the floor of the car body, so that the door clearance compensator and The vehicle body floor 130 is integrated and has a high degree of matching.
本发明的另一实施例提供的一种门间隙补偿器,包括地板本体10、踏板本体20以及驱动机构。Another embodiment of the present invention provides a door clearance compensator, which includes a floor body 10, a pedal body 20 and a driving mechanism.
具体地,地板本体10被配置为固定嵌装在车体门区地板预留的安装缺口处,地板本体10的形状可以呈正方形或长方形,安装缺口呈与地板本体10大小、形状相适应的正方形或长方形,使得地板本体10安装后能够与车体门区地板较好地匹配。Specifically, the floor body 10 is configured to be fixedly embedded in the installation notch reserved for the floor of the vehicle body door area. The shape of the floor body 10 can be square or rectangular, and the installation notch is a square suitable for the size and shape of the floor body 10. Or rectangular, so that the floor body 10 can better match the floor of the door area of the vehicle body after installation.
踏板本体20可滑动地连接在地板本体10的底面,具体地,踏板本体20能够沿地板本体10直线滑动,滑动的方向为指向列车站台的方向。The pedal body 20 is slidably connected to the bottom surface of the floor body 10. Specifically, the pedal body 20 can slide linearly along the floor body 10, and the sliding direction is a direction toward the train station platform.
本实施例规定“地板本体10的前端”与“踏板本体20的前端”为靠近站台的一端,“地板本体10的后端”与“踏板本体20的后端”为远离站台的一端。This embodiment stipulates that the "front end of the floor body 10" and the "front end of the pedal body 20" are the ends close to the platform, and the "rear end of the floor body 10" and the "rear end of the pedal body 20" are the ends away from the platform.
驱动机构被配置为驱动踏板本体20沿地板本体10水平伸缩,伸缩方式可靠性高,由驱动机构为踏板本体20的直线滑动提供动力,从而在踏板本体20需要伸出时,驱动机构提供伸出的动力,驱动踏板本体20伸出,在踏板本体20需要缩回时,驱动机构提供缩回的动力,驱动踏板本体20缩回。The driving mechanism is configured to drive the pedal body 20 to expand and contract horizontally along the floor body 10, and the telescopic method is highly reliable. The driving mechanism provides power for the linear sliding of the pedal body 20, so that when the pedal body 20 needs to be extended, the driving mechanism provides extension When the pedal body 20 needs to be retracted, the driving mechanism provides the retracting power to drive the pedal body 20 to retract.
本实施例的门间隙补偿器作为一个独立的整体嵌装在安装缺口处,占用空间尺寸较小,安装方便,可靠性高,安装后地板本体10的上表面与客室内地板高度相同,与车体整体匹配度高,减少了门口处的台阶,提升了乘客或轮椅等设备的通过性;且便于门间隙补偿器的单独控制。The door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability. After installation, the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
如图5至图8所示,根据本发明的一个实施例,踏板本体20与地板本体10之间设有滑动连接的滑轨70与滑块80,踏板本体20滑动时滑块80沿滑轨70滑动,通过设置滑轨70对滑块80起到导向作用,能够确保踏板本体20滑动时的稳定性和平顺性。进一步地,滑轨70固定于地板本体10的底面,具体固定方式可以采用紧固件固定连接或其他固定连接形式;滑块80朝向滑轨70的一面设有滑槽,滑块80背离滑槽的一面与踏板本体20的上表面固定连接,具体固定方式可以采用紧固件固定连接或 其他固定连接形式,滑块80的滑槽卡设在滑轨70外并与滑轨70滑动连接,滑槽可以包裹滑块80的中下部,使得滑块80安装后,滑块80与地板本体10的底面有一定的间隙,从而避免滑块80滑动过程中与地板本体10发生摩擦。As shown in Figures 5 to 8, according to an embodiment of the present invention, a sliding rail 70 and a sliding block 80 are provided between the pedal body 20 and the floor body 10 in a sliding manner. When the pedal body 20 slides, the sliding block 80 follows the sliding rail. 70 slides, and the sliding rail 70 is provided to guide the slider 80, which can ensure the stability and smoothness of the pedal body 20 when sliding. Further, the slide rail 70 is fixed to the bottom surface of the floor body 10, and the specific fixing method may be a fastener fixed connection or other fixed connection forms; the sliding grooves are provided on the side of the slider 80 facing the sliding rails 70, and the sliding grooves 80 are away from the sliding grooves. The side of the sliding block is fixedly connected with the upper surface of the pedal body 20. The specific fixing method can be a fastener fixed connection or other fixed connection forms. The sliding groove of the slider 80 is clamped outside the sliding rail 70 and slidably connected with the sliding rail 70 The groove can wrap the middle and lower parts of the slider 80, so that after the slider 80 is installed, there is a certain gap between the slider 80 and the bottom surface of the floor body 10, so as to avoid friction between the slider 80 and the floor body 10 during the sliding process.
根据本发明的一个实施例,滑轨70与滑槽的滑动连接处密封设置有滚珠,并在设置滚珠的密封通道中设置有润滑剂;滑轨70与滑块80之间通过滚珠进行接触,滑块80在滑轨70上运动时为滚动摩擦,阻力很小,且踏板本体20在伸出和缩回时不会发生较大的横向位移,提升了门间隙补偿器的稳定性;采用滚珠在密封通道中通过润滑剂自润滑,减少维护周期,润滑剂可以为润滑油或润滑脂等。具体地,滑轨70与滑块80的连接处可以设置一排或两排滚珠,首先在滑轨70与滑块80的相对位置分别设置安装滚珠的凹槽,凹槽的长度方向沿滑动方向,两个凹槽相对形成密封通道,滚珠一半位于滑轨70的凹槽中,一半位于滑块80的凹槽中,将滑轨70与滑块80连接在一起;通过密封处理,避免润滑剂损耗从而减少增加润滑剂的频次,也可以避免灰尘等杂质进入滑轨70与滑块80的连接处。According to an embodiment of the present invention, the sliding connection between the slide rail 70 and the slide groove is sealed with balls, and a lubricant is provided in the sealed channel where the balls are provided; the slide rail 70 and the slider 80 are in contact with each other through the balls, The sliding block 80 has rolling friction when moving on the slide rail 70, and the resistance is small, and the pedal body 20 will not have a large lateral displacement when extending and retracting, which improves the stability of the door clearance compensator; adopts balls Lubrication is used in the sealed channel to reduce the maintenance cycle. The lubricant can be lubricating oil or grease. Specifically, one or two rows of balls can be arranged at the connection between the sliding rail 70 and the sliding block 80. First, grooves for installing the balls are provided at the relative positions of the sliding rail 70 and the sliding block 80, and the length of the grooves is along the sliding direction. , The two grooves are opposite to form a sealed channel, half of the ball is located in the groove of the slide rail 70, and half of the ball is located in the groove of the slide block 80, connecting the slide rail 70 and the slide block 80 together; the sealing process avoids lubricant The loss reduces the frequency of increasing the lubricant, and can also prevent impurities such as dust from entering the joint between the sliding rail 70 and the sliding block 80.
为了减小或避免滑槽与滑轨70接触产生滑动摩擦导致滑动中温度升高,滑轨70沿其长度方向的两侧构造为内凹面,在内凹面处滑槽的内壁与滑轨70存在间隙。In order to reduce or avoid the sliding friction caused by the sliding groove and the sliding rail 70 to cause the temperature to rise during sliding, the sliding rail 70 is configured as an inner concave surface along its length direction, and the inner wall of the sliding groove and the sliding rail 70 exist at the inner concave surface. gap.
根据本发明的一个实施例,地板本体10的底面构造有一对用于安装滑轨70的直线导槽11,直线导槽11的横截面形状呈上小下大的凸型,即直线导槽11的下部开口槽的开口大于上部开口槽的开口,且下部开口槽与上部开口槽连通,直线导槽11的上部开口槽与滑轨70相匹配,直线导槽11的下部开口槽与滑块80外留有间隙;通过直接在地板本体10上成型直线导槽11,在滑轨70安装时直接将滑轨70卡进上部开口槽与上部开口槽过盈配合,无需调节滑轨70的方位等,安装方便,定位效果好,滑轨70安装后稳固可靠。一对直线导槽11平行设置,从而使得安装后的一对滑轨70也相互平行。According to an embodiment of the present invention, the bottom surface of the floor body 10 is configured with a pair of linear guide grooves 11 for installing the slide rail 70, and the cross-sectional shape of the linear guide groove 11 is a convex shape with a small top and a large bottom, that is, the linear guide groove 11 The opening of the lower opening groove is larger than the opening of the upper opening groove, and the lower opening groove is connected with the upper opening groove, the upper opening groove of the linear guide groove 11 matches the slide rail 70, and the lower opening groove of the linear guide groove 11 is connected to the slider 80 There is a gap outside; by directly forming the linear guide groove 11 on the floor body 10, when the sliding rail 70 is installed, the sliding rail 70 is directly inserted into the upper opening groove and the upper opening groove is interference fit, without adjusting the position of the sliding rail 70, etc. , The installation is convenient, the positioning effect is good, and the slide rail 70 is stable and reliable after installation. The pair of linear guide grooves 11 are arranged in parallel, so that the pair of slide rails 70 after installation are also parallel to each other.
一对直线导槽11分设于驱动机构的两侧,驱动机构可以处于门间隙补偿器的中部位置,一对直线导槽11可以关于驱动机构对称设置,从而使得踏板本体20的滑动更平稳。A pair of linear guide grooves 11 are separately provided on both sides of the driving mechanism. The driving mechanism may be in the middle of the door clearance compensator. The pair of linear guide grooves 11 may be symmetrically arranged with respect to the driving mechanism, so that the pedal body 20 slides more smoothly.
根据本发明的一个实施例,滑块80与踏板本体20之间设有或不设有调节垫片90,也就是说,在踏板本体20与地板本体10之间的间距无需调节时,可以不安装调节垫片90,在需要调节踏板本体20与地板本体10之间的间距时,可以在滑块80安装时通过增减踏板本体20与滑块80之间的调节垫片90,调整踏板本体20与地板本体10之间的高度差。踏板本体20与地板本体10之间的高度差为地板本体10的厚度以及踏板本体20与地板本体10之间的间隙之和,地板本体10本身厚度较小,且踏板本体20与地板本体10之间的间隙可调,从而踏板本体20与地板本体10之间的高度差整体较小,可满足轮椅等特殊设备上下车的需求。According to an embodiment of the present invention, an adjustment pad 90 is provided or not provided between the slider 80 and the pedal body 20, that is, when the distance between the pedal body 20 and the floor body 10 does not need to be adjusted, there is no need to Install the adjusting washer 90. When the distance between the pedal body 20 and the floor body 10 needs to be adjusted, the pedal body can be adjusted by increasing or decreasing the adjusting washer 90 between the pedal body 20 and the slider 80 when the slider 80 is installed. The height difference between 20 and the floor body 10. The height difference between the pedal body 20 and the floor body 10 is the sum of the thickness of the floor body 10 and the gap between the pedal body 20 and the floor body 10. The thickness of the floor body 10 itself is small, and the difference between the pedal body 20 and the floor body 10 The gap between the two is adjustable, so that the overall height difference between the pedal body 20 and the floor body 10 is relatively small, which can meet the requirements of getting on and off of special equipment such as wheelchairs.
一个具体实施例,滑轨70通过紧固螺栓100与地板本体10的底面固定连接,滑块80通过紧固螺栓100与踏板本体20的上表面固定连接,确保连接强度和连接可靠性。In a specific embodiment, the slide rail 70 is fixedly connected to the bottom surface of the floor body 10 through the fastening bolt 100, and the slider 80 is fixedly connected to the upper surface of the pedal body 20 through the fastening bolt 100 to ensure the connection strength and connection reliability.
根据本发明的一个实施例,地板本体10与踏板本体20均由铝合金中空型材挤压成型,强度高,重量轻,成型效果好,而且各种所需的接口可以一次成型。According to an embodiment of the present invention, both the floor body 10 and the pedal body 20 are extruded from aluminum alloy hollow profiles, which have high strength, light weight, and good forming effect, and various required interfaces can be formed at one time.
进一步地,地板本体10内成型有中空的型腔,型腔的底面间隔开有一排平行四边形孔,平行四边形孔的长度方向可以沿型腔的长度方向,紧固螺栓100的连接端(远离紧固螺栓100头部的一端)固定有螺丝座110,螺丝座110的形状呈与平行四边形孔相匹配的平行四边形,型腔的宽度与螺丝座110的长度相匹配,螺丝座110沿平行四边形孔的长度方向延伸进型腔中,并旋转一定角度使得螺丝座110的长度两侧抵靠在型腔宽度的两侧内壁,从而将螺丝座110卡紧在型腔内,确保紧固螺栓100安装后的稳定性和牢固性。此外,螺丝座110的形状也可以为椭圆形,也能够实现同样的功能。Further, a hollow cavity is formed in the floor body 10, and the bottom surface of the cavity is spaced with a row of parallelogram holes. The length direction of the parallelogram holes can be along the length direction of the cavity to fasten the connecting end of the bolt 100 (away from the tight One end of the head of the fixing bolt 100) is fixed with a screw seat 110. The shape of the screw seat 110 is a parallelogram matching the parallelogram hole. The width of the cavity matches the length of the screw seat 110. The screw seat 110 is along the parallelogram hole. Extends into the cavity and rotates at a certain angle so that the two sides of the length of the screw seat 110 are against the inner walls of both sides of the width of the cavity, so that the screw seat 110 is clamped in the cavity to ensure that the fastening bolt 100 is installed After the stability and firmness. In addition, the shape of the screw seat 110 may also be an ellipse, which can also achieve the same function.
当螺丝座110受到较大的垂向冲击时型材筋板能够有效的起到支撑作用,不会由于该处型腔导致结构发生应力集中异常。When the screw seat 110 is subject to a large vertical impact, the profile ribs can effectively support the structure, and the structure will not cause abnormal stress concentration due to the cavity at this location.
当然,紧固螺栓100的具体设置个数可以根据实际需要选择。紧固螺栓100采用此种连接形式,能够实现快速拆装,更换方便。相应地,滑轨70上沿其长度方向间隔设有多个供紧固螺栓100穿过的通孔,为了避免紧固螺栓100的头部外露,该通孔可以设置成沉头孔,紧固螺栓100的头部 位于沉头孔中。Of course, the specific number of fastening bolts 100 can be selected according to actual needs. The fastening bolt 100 adopts this connection form, which can realize quick disassembly and assembly and convenient replacement. Correspondingly, the slide rail 70 is provided with a plurality of through holes for the fastening bolt 100 to pass through at intervals along its length. In order to prevent the head of the fastening bolt 100 from being exposed, the through hole can be set as a counterbore. The head of the bolt 100 is located in the countersunk hole.
根据本发明的一个实施例,踏板本体20的上表面在用于与地板本体10连接的部位成型有一对关于踏板本体20的中心轴线对称的安装接口,滑块80安装在该安装接口中,并通过紧固螺栓100与踏板本体20固定连接,踏板本体20的上表面避开一对安装接口所在区域成型有防滑纹,增加防滑效果,避免打滑;地板本体10的上表面前端成型有用于与门体的下挡边贴合的台阶,从而在车门关闭后,门体的下挡边与台阶处贴合,一方面增加密封效果,另一方面为下挡边留有安放空间,下挡边与台阶贴合后,下挡边的外侧与地板本体10的前端平齐。According to an embodiment of the present invention, the upper surface of the pedal body 20 is formed with a pair of mounting interfaces symmetrical about the center axis of the pedal body 20 at the position for connecting with the floor body 10, and the slider 80 is installed in the mounting interface, and With the fastening bolt 100 fixedly connected to the pedal body 20, the upper surface of the pedal body 20 avoids a pair of installation interfaces and is formed with anti-skid patterns to increase the anti-skid effect and avoid slipping; the front end of the upper surface of the floor body 10 is formed with a door The lower rib of the body is attached to the step, so that after the door is closed, the lower rib of the door body is attached to the step. On the one hand, the sealing effect is increased, and on the other hand, there is space for the lower rib to be placed. After the steps are attached, the outer side of the lower rib is flush with the front end of the floor body 10.
根据本发明的一个实施例,驱动机构为气缸30,气缸30两端设置有平行的销孔,且销孔水平设置,气缸30包括缸体和沿缸体伸缩的活塞,缸体的固定端通过第一销轴40与地板本体10的后端底面转动连接,活塞的伸出端通过第二销轴50与踏板本体20的前端底面转动连接,地板本体10的后端底面与踏板本体20的前端底面均形成有安装座,第一销轴40与第二销轴50各自穿过安装座的转动连接孔与对应的销孔将气缸30安装,气缸30安装后一端与地板本体10连接,另一端与踏板本体20连接。第一销轴40与第二销轴50平行且水平设置,且第一销轴40与第二销轴50的轴向垂直于活塞的伸缩方向,从而踏板本体20具有沿着竖直平面转动的能力,当踏板本体20和地板本体10之间产生垂向相对位移时气缸30可沿着销轴旋转,不会产生内应力。According to an embodiment of the present invention, the driving mechanism is a cylinder 30. Both ends of the cylinder 30 are provided with parallel pin holes, and the pin holes are arranged horizontally. The cylinder 30 includes a cylinder body and a piston that expands and contracts along the cylinder body. The first pin 40 is rotatably connected to the bottom surface of the rear end of the floor body 10, the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body 20 through the second pin 50, and the bottom surface of the rear end of the floor body 10 is connected to the front end of the pedal body 20 A mounting seat is formed on the bottom surface. The first pin shaft 40 and the second pin shaft 50 respectively pass through the rotating connection hole of the mounting seat and the corresponding pin hole to install the cylinder 30. After the cylinder 30 is installed, one end is connected to the floor body 10, and the other end Connected to the pedal body 20. The first pin shaft 40 and the second pin shaft 50 are parallel and arranged horizontally, and the axial directions of the first pin shaft 40 and the second pin shaft 50 are perpendicular to the direction of expansion and contraction of the piston, so that the pedal body 20 has a rotating direction along a vertical plane. Ability, when there is a vertical relative displacement between the pedal body 20 and the floor body 10, the cylinder 30 can rotate along the pin shaft without internal stress.
根据本发明的一个实施例,缸体上设有伸出进气口31、缩回进气口32和锁闭进气口33,伸出进气口31设于缸体的后端即位于活塞的后端,缩回进气口32设于缸体的前端,锁闭进气口33设于缸体的前端缸口设有弹簧塞的位置处,伸出进气口31、缩回进气口32和锁闭进气口33分别用于通过气路连接至车体供气单元,从而便于车体自身的供气单元为气缸30供风,使用方便。当给伸出进气口31供风时,活塞伸出;当给缩回进气口32供风时,活塞缩回;伸出进气口31与缩回进气口32正常工作的前提是锁闭进气口33处能够正常供风,锁闭进气口33供风时能够抵开弹簧塞,使得气路连通,此时,活塞根据具体需求可伸缩,在锁闭进气口33失气时活塞锁定,无法伸缩。从而在出现紧急情况或故障时,可以直接给 锁闭进气口33断气,此时活塞停在原处,不会出现乘客踩踏踏板本体20而踩空的情况,以提高安全性。According to an embodiment of the present invention, the cylinder block is provided with an extended intake port 31, a retracted intake port 32 and a locked intake port 33. The extended intake port 31 is provided at the rear end of the cylinder, that is, at the piston At the rear end of the cylinder, the retracted intake port 32 is provided at the front end of the cylinder block, and the locking intake port 33 is provided at the front end of the cylinder block where the cylinder port is provided with a spring plug. The port 32 and the locked air inlet 33 are respectively used to connect to the air supply unit of the vehicle body through a gas path, so that the air supply unit of the vehicle body can supply air to the cylinder 30, which is convenient to use. When air is supplied to the extended air inlet 31, the piston is extended; when air is supplied to the retracted air inlet 32, the piston retracts; the premise for the normal operation of the extended air inlet 31 and the retracted air inlet 32 is The air can be normally supplied at the locked air inlet 33, and the spring plug can be pushed away when the air is supplied by the air inlet 33, so that the air path is connected. The piston is locked when inflated and cannot be extended or contracted. Therefore, in the event of an emergency or failure, the lock air inlet 33 can be directly shut off. At this time, the piston stops at the same place, and the passenger will not step on the pedal body 20 and step on the air, so as to improve safety.
根据本发明的一个实施例,伸出进气口31、缩回进气口32和锁闭进气口33中的至少一个进气口处设有节流阀,例如可以在伸出进气口31、缩回进气口32和锁闭进气均设置节流阀,也可以在其中一个或两个进气口处设置节流阀,具体设置可以根据需要选择。通过设置节流阀可实现对活塞的伸缩速度的调整。According to an embodiment of the present invention, a throttle valve is provided at at least one of the extended intake port 31, the retracted intake port 32, and the locked intake port 33. For example, a throttle valve may be provided at the extended intake port. 31. Both the retracted air inlet 32 and the locked air inlet are provided with a throttle valve, and a throttle valve can also be provided at one or two of the air inlets. The specific settings can be selected according to needs. The adjustment of the expansion and contraction speed of the piston can be realized by setting a throttle valve.
根据本发明的一个实施例,气缸30设有磁控开关60,当气缸30内部的活塞通过时,磁控开关60接受到相应信号,可向车上提供气缸30活塞的具体位置,同时车辆通过活塞的位置控制气缸30三个进气口的供风量,实现对门间隙补偿器的踏板本体20的伸缩控制。具体地,磁控开关60包括磁性体(例如磁铁)和与磁性体作用的动触头,磁控开关60的磁性体设于缸体内的活塞上,缸体外间隔设有一对磁控开关60的动触头,两个动触头之间的间距等于气缸30预设的伸缩行程,其中一个动触头对应于活塞没有伸出时设有磁性体的位置设置,另一个动触头间隔一个伸缩行程靠近缸体的前端设置,活塞没有伸出时的位置由磁性体触发动触头产生信号并发送给车体控制系统,当活塞伸出到磁性体与另一个动触头相对时触发该动触头产生信号并发送给车体控制系统,由此控制系统控制活塞停止在对应行程所在位置。According to an embodiment of the present invention, the cylinder 30 is provided with a magnetic control switch 60. When the piston inside the cylinder 30 passes, the magnetic control switch 60 receives the corresponding signal and can provide the vehicle with the specific position of the piston of the cylinder 30 while the vehicle passes The position of the piston controls the air supply volume of the three air intake ports of the cylinder 30 to realize the expansion and contraction control of the pedal body 20 of the door lash compensator. Specifically, the magnetic control switch 60 includes a magnetic body (for example, a magnet) and a movable contact that interacts with the magnetic body. 60 moving contacts, the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder 30, one of the moving contacts is set corresponding to the position of the magnetic body when the piston is not extended, and the other moving contact is separated A telescopic stroke is set close to the front end of the cylinder. When the piston is not extended, the magnetic body triggers the movable contact to generate a signal and send it to the vehicle body control system. When the piston extends to the magnetic body and opposes another movable contact, it is triggered The moving contact generates a signal and sends it to the vehicle body control system, whereby the control system controls the piston to stop at the position of the corresponding stroke.
此外当踏板本体20上方超过一定的垂向载荷时由控制系统控制活塞停止工作,保证踏板本体20上方人员的安全性。In addition, when a certain vertical load is exceeded above the pedal body 20, the control system controls the piston to stop working to ensure the safety of personnel above the pedal body 20.
另一方面,根据本发明实施例的一种轨道车辆,如图9和图10所示,包括车体以及上述的门间隙补偿器,车体的门区地板预留有安装门间隙补偿器的安装缺口,地板本体10的后端固定安装在车体的横梁120上且与车体的地板对接,由车体横梁120承载门间隙补偿器,承载能力强,可靠性高;地板本体10的上表面与车体的地板上表面平齐,使得门间隙补偿器安装后与车辆匹配性好,减少了门口处的台阶,提升了通过性。门间隙补偿器工作原理为气缸30活塞伸出时推送踏板本体20伸出,弥补车辆与站台之间的间隙,到位后活塞锁定在伸出位置;当气缸30活塞缩回时将踏板本体20拉回,隐藏在地板本体10下方,与车体外轮廓保持一致,不 会侵入限界。踏板本体20伸出与缩回到位后,锁闭进气口33关闭气压后气缸30活塞处于锁闭位置,无法伸缩,保证安全性。本实施例的门间隙补偿器作为一个独立的整体嵌装在安装缺口处,占用空间尺寸较小,安装方便,可靠性高,安装后地板本体10的上表面与客室内地板高度相同,与车体整体匹配度高,减少了门口处的台阶,提升了乘客或轮椅等设备的通过性;且便于门间隙补偿器的单独控制。On the other hand, a rail vehicle according to an embodiment of the present invention, as shown in Figs. 9 and 10, includes a car body and the aforementioned door clearance compensator. The door area floor of the car body is reserved for installing the door clearance compensator. For the installation gap, the rear end of the floor body 10 is fixedly installed on the cross beam 120 of the car body and butted with the floor of the car body. The car body cross beam 120 carries the door clearance compensator, which has strong bearing capacity and high reliability; the upper part of the floor body 10 The surface is flush with the upper surface of the floor of the vehicle body, so that the door clearance compensator has a good match with the vehicle after installation, reduces the steps at the doorway, and improves the passability. The working principle of the door clearance compensator is to push the pedal body 20 out when the piston of the cylinder 30 is extended to compensate for the gap between the vehicle and the platform. When in place, the piston is locked in the extended position; when the piston of the cylinder 30 is retracted, the pedal body 20 is pulled Back, it is hidden under the floor body 10, consistent with the contour of the vehicle body, and will not invade the boundary. After the pedal body 20 is extended and retracted, the air inlet 33 is locked and the air pressure is closed. After the air pressure is closed, the piston of the cylinder 30 is in the locked position and cannot be extended or contracted, ensuring safety. The door clearance compensator of this embodiment is embedded in the installation gap as an independent whole, which occupies a small space size, is convenient to install, and has high reliability. After installation, the upper surface of the floor body 10 is the same as the floor of the passenger compartment, The overall matching degree of the body is high, the steps at the doorway are reduced, the passability of passengers or wheelchairs and other equipment is improved; and the individual control of the door clearance compensator is convenient.
根据本发明的一个实施例,安装缺口由门区地板开至车体的边梁140,地板本体10的前端与边梁140的外侧边平齐,安装后不占用车内空间,地板本体10的后端与车体的地板对接处设有密封垫,密封性好,地板本体10的上表面铺设有与车体的地板上表面铺设的地板布一致的地板布,从而使得门间隙补偿器与车体地板130形成一体,匹配度高。According to an embodiment of the present invention, the installation gap is opened from the door area floor to the side beam 140 of the vehicle body, and the front end of the floor body 10 is flush with the outer side of the side beam 140, and does not occupy the interior space of the vehicle after installation. The rear end and the floor of the car body are equipped with a sealing gasket, which has good sealing performance. The upper surface of the floor body 10 is covered with a floor cloth that is consistent with the floor cloth laid on the floor of the car body, so that the door clearance compensator and The vehicle body floor 130 is integrated and has a high degree of matching.
以上实施方式仅用于说明本发明,而非对本发明的限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行各种组合、修改或者等同替换,都不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围中。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that various combinations, modifications, or equivalent substitutions to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should all cover In the scope of the claims of the present invention.

Claims (26)

  1. 一种门间隙补偿器控制系统,其特征在于,包括:A door lash compensator control system is characterized in that it comprises:
    气缸,用于驱动踏板本体沿地板本体的底面水平伸缩,所述气缸包括缸体和沿所述缸体伸缩的活塞,所述缸体上设有伸出进气口和缩回进气口,所述伸出进气口和所述缩回进气口分别连接有用于连接至供气单元的空气管路;The air cylinder is used to drive the pedal body to expand and contract horizontally along the bottom surface of the floor body. The air cylinder includes a cylinder body and a piston that expands and contracts along the cylinder body. The cylinder body is provided with an extended air inlet and a retracted air inlet, The extended air inlet and the retracted air inlet are respectively connected with an air pipeline for connecting to an air supply unit;
    感应开关,设于所述气缸上用于感应所述活塞的位置;An induction switch, which is provided on the cylinder for sensing the position of the piston;
    控制器,用于根据所述感应开关检测到的所述活塞所处的位置,控制所述伸出进气口或所述缩回进气口进气,以控制所述活塞伸出到指定位置或缩回到指定位置。The controller is used to control the extended intake port or the retracted intake port to intake air according to the position of the piston detected by the inductive switch, so as to control the piston to extend to a specified position Or retract to the designated position.
  2. 根据权利要求1所述的门间隙补偿器控制系统,其特征在于,所述伸出进气口和所述缩回进气口处分别设有节流阀,所述节流阀均信号连接至所述控制器。The door lash compensator control system according to claim 1, wherein throttle valves are respectively provided at the extended intake port and the retracted intake port, and the throttle valves are both signally connected to The controller.
  3. 根据权利要求1所述的门间隙补偿器控制系统,其特征在于,所述缸体上还设有锁闭进气口,所述锁闭进气口连接有用于连接至所述供气单元的空气管路,所述供气单元为车辆自身的供气系统。The door lash compensator control system according to claim 1, wherein the cylinder block is further provided with a locked air inlet, and the locked air inlet is connected to the air supply unit. The air pipeline, and the air supply unit is the air supply system of the vehicle.
  4. 根据权利要求3所述的门间隙补偿器控制系统,其特征在于,所述伸出进气口的空气管路、所述缩回进气口的空气管路以及所述锁闭进气口的空气管路的进口处均设有电磁阀,所述电磁阀信号连接至所述控制器。The door lash compensator control system according to claim 3, wherein the air pipe extending out of the air inlet, the air pipe retracting the air inlet, and the locking air inlet The inlets of the air pipelines are all provided with solenoid valves, and the solenoid valves are signally connected to the controller.
  5. 根据权利要求1-4任一项所述的门间隙补偿器控制系统,其特征在于,所述感应开关为磁控开关,所述磁控开关的磁性体设于所述缸体内的所述活塞上,所述缸体外间隔设有一对所述磁控开关的动触头,两个所述动触头之间的间距等于所述气缸预设的伸缩行程,其中一个所述动触头对应于所述活塞未伸出且设有所述磁性体的位置设置。The door lash compensator control system according to any one of claims 1 to 4, wherein the induction switch is a magnetic control switch, and the magnetic body of the magnetic control switch is provided in the cylinder body. On the piston, the cylinder body is provided with a pair of moving contacts of the magnetic control switch at intervals, and the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder, and one of the moving contacts is It is arranged corresponding to the position where the piston is not extended and the magnetic body is provided.
  6. 一种门间隙补偿器,其特征在于,包括地板本体、踏板本体以及如权利要求1-5任一项所述的门间隙补偿器控制系统,所述地板本体被配置为固定嵌装在车体门区地板预留的安装缺口处,所述踏板本体可滑动地连接在所述地板本体的底面,所述气缸被配置为驱动所述踏板本体沿所述地板本体水平伸缩。A door lash compensator, comprising a floor body, a pedal body, and the door lash compensator control system according to any one of claims 1-5, the floor body is configured to be fixedly embedded in the vehicle body At the installation gap reserved on the floor of the door area, the pedal body is slidably connected to the bottom surface of the floor body, and the air cylinder is configured to drive the pedal body to expand and contract horizontally along the floor body.
  7. 根据权利要求6所述的门间隙补偿器,其特征在于,所述缸体的 固定端通过第一销轴与所述地板本体的后端底面转动连接,所述活塞的伸出端通过第二销轴与所述踏板本体的前端底面转动连接,所述第一销轴与所述第二销轴平行设置,且所述第一销轴与所述第二销轴的轴向垂直于所述活塞的伸缩方向。The door lash compensator according to claim 6, wherein the fixed end of the cylinder is rotatably connected with the bottom surface of the rear end of the floor body through a first pin, and the protruding end of the piston passes through a second The pin shaft is rotatably connected with the bottom surface of the front end of the pedal body, the first pin shaft and the second pin shaft are arranged in parallel, and the axial directions of the first pin shaft and the second pin shaft are perpendicular to the The direction of expansion and contraction of the piston.
  8. 根据权利要求7所述的门间隙补偿器,其特征在于,所述踏板本体与所述地板本体之间设有滑动连接的滑轨与滑块;所述滑轨固定于所述地板本体的底面;所述滑块朝向所述滑轨的一面设有滑槽,所述滑块背离所述滑槽的一面与所述踏板本体的上表面固定连接,所述滑块的滑槽卡设在所述滑轨外并与所述滑轨滑动连接。The door clearance compensator according to claim 7, wherein a sliding rail and a sliding block are provided between the pedal body and the floor body; the sliding rail is fixed to the bottom surface of the floor body The side of the slider facing the slide rail is provided with a slide groove, the side of the slider facing away from the slide groove is fixedly connected to the upper surface of the pedal body, and the slide groove of the slider is clamped in the The sliding rail is outside and slidably connected with the sliding rail.
  9. 根据权利要求8所述的门间隙补偿器,其特征在于,所述滑轨通过紧固螺栓与所述地板本体的底面固定连接,所述滑块通过紧固螺栓与所述踏板本体的上表面固定连接。The door clearance compensator according to claim 8, wherein the slide rail is fixedly connected to the bottom surface of the floor body by fastening bolts, and the sliding block is connected to the upper surface of the pedal body by fastening bolts. Fixed connection.
  10. 一种门间隙补偿器控制方法,其特征在于,包括:A method for controlling a door lash compensator, which is characterized in that it comprises:
    接收到门间隙补偿器伸出或缩回信号,控制器根据气缸的活塞所在位置,控制气缸的伸出进气口或缩回进气口的空气管路为所述伸出进气口或所述缩回进气口供气,控制所述气缸推动踏板本体沿地板本体的底面水平伸出到打开位置或缩回到关闭位置。Receiving the extension or retraction signal of the door lash compensator, the controller controls the air pipe extending or retracting the intake port of the cylinder to be the extension or retraction according to the position of the piston of the cylinder. The retracted air inlet provides air, and the air cylinder is controlled to push the pedal body to extend horizontally along the bottom surface of the floor body to an open position or retract to a closed position.
  11. 一种轨道车辆,包括司机室,其特征在于,还包括如权利要求6-8任一项所述的门间隙补偿器,所述司机室设有控制所述门间隙补偿器控制系统的按钮,所述伸出进气口和所述缩回进气口分别通过空气管路连接至所述轨道车辆的供气单元。A rail vehicle, comprising a driver’s cab, characterized by further comprising the door lash compensator according to any one of claims 6-8, the driver’s cab is provided with a button for controlling the door lash compensator control system, The extended air inlet and the retracted air inlet are respectively connected to the air supply unit of the rail vehicle through an air pipeline.
  12. 一种门间隙补偿器,其特征在于,包括:A door clearance compensator, characterized in that it comprises:
    地板本体,被配置为固定嵌装在车体门区地板预留的安装缺口处;The floor body is configured to be fixed and embedded in the installation gap reserved on the floor of the door area of the car body;
    踏板本体,可滑动地连接在所述地板本体的底面;The pedal body is slidably connected to the bottom surface of the floor body;
    驱动机构,被配置为驱动所述踏板本体沿所述地板本体水平伸缩。The driving mechanism is configured to drive the pedal body to expand and contract horizontally along the floor body.
  13. 根据权利要求12所述的门间隙补偿器,其特征在于,所述踏板本体与所述地板本体之间设有滑动连接的滑轨与滑块。The door clearance compensator according to claim 12, wherein a sliding rail and a sliding block that are slidably connected are provided between the pedal body and the floor body.
  14. 根据权利要求13所述的门间隙补偿器,其特征在于,所述滑轨固定于所述地板本体的底面;The door clearance compensator according to claim 13, wherein the sliding rail is fixed to the bottom surface of the floor body;
    所述滑块朝向所述滑轨的一面设有滑槽,所述滑块背离所述滑槽 的一面与所述踏板本体的上表面固定连接,所述滑块的滑槽卡设在所述滑轨外并与所述滑轨滑动连接。A sliding groove is provided on the side of the sliding block facing the sliding rail, the side of the sliding block facing away from the sliding groove is fixedly connected with the upper surface of the pedal body, and the sliding groove of the sliding block is clamped in the The sliding rail is outside and slidably connected with the sliding rail.
  15. 根据权利要求14所述的门间隙补偿器,其特征在于,所述滑轨与所述滑槽的滑动连接处密封设置有滚珠,并在设置所述滚珠的密封通道中设置有润滑剂;The door lash compensator according to claim 14, wherein the sliding connection between the sliding rail and the sliding groove is sealed with a ball, and a lubricant is provided in the sealing channel where the ball is arranged;
    所述滑轨沿其长度方向的两侧构造为内凹面。The two sides of the sliding rail along its length direction are configured as internal concave surfaces.
  16. 根据权利要求13所述的门间隙补偿器,其特征在于,所述地板本体的底面构造有一对用于安装所述滑轨的直线导槽,所述直线导槽的横截面形状呈上小下大的凸型,所述直线导槽的上部开口槽与所述滑轨相匹配,所述直线导槽的下部开口槽与所述滑块外留有间隙;The door clearance compensator according to claim 13, wherein the bottom surface of the floor body is configured with a pair of linear guide grooves for installing the slide rail, and the cross-sectional shape of the linear guide groove is upper and lower. A large convex shape, the upper opening groove of the linear guide groove matches the slide rail, and the lower opening groove of the linear guide groove leaves a gap outside the slider;
    一对所述直线导槽分设于所述驱动机构的两侧。A pair of the linear guide grooves are separately provided on both sides of the driving mechanism.
  17. 根据权利要求14所述的门间隙补偿器,其特征在于,所述滑块与所述踏板本体之间设有或不设有调节垫片。The door lash compensator according to claim 14, characterized in that an adjusting pad is provided or not provided between the sliding block and the pedal body.
  18. 根据权利要求13所述的门间隙补偿器,其特征在于,所述滑轨通过紧固螺栓与所述地板本体的底面固定连接,所述滑块通过紧固螺栓与所述踏板本体的上表面固定连接。The door clearance compensator according to claim 13, wherein the slide rail is fixedly connected to the bottom surface of the floor body by fastening bolts, and the sliding block is connected to the upper surface of the pedal body by fastening bolts. Fixed connection.
  19. 根据权利要求18所述的门间隙补偿器,其特征在于,所述地板本体与所述踏板本体均由铝合金中空型材挤压成型,所述地板本体内成型有中空的型腔,所述型腔的底面间隔开有一排平行四边形孔,所述紧固螺栓的连接端固定有螺丝座,所述螺丝座的形状呈与所述平行四边形孔相匹配的平行四边形,所述型腔的宽度与所述螺丝座的长度相匹配,所述螺丝座沿所述平行四边形孔的长度方向延伸进所述型腔中,并旋转使得所述螺丝座的长度两侧抵靠在所述型腔宽度的两侧内壁。The door clearance compensator according to claim 18, wherein the floor body and the pedal body are both extruded and formed of an aluminum alloy hollow profile, and a hollow cavity is formed in the floor body, and the mold The bottom surface of the cavity is spaced with a row of parallelogram holes, the connecting end of the fastening bolt is fixed with a screw seat, the shape of the screw seat is a parallelogram matching the parallelogram hole, and the width of the cavity is equal to The length of the screw seat matches, and the screw seat extends into the cavity along the length of the parallelogram hole, and rotates so that both sides of the length of the screw seat abut against the width of the cavity Inner walls on both sides.
  20. 根据权利要求19所述的门间隙补偿器,其特征在于,所述踏板本体的上表面在用于与所述地板本体连接的部位成型有一对关于所述踏板本体的中心轴线对称的安装接口,所述踏板本体的上表面避开一对所述安装接口所在区域成型有防滑纹;所述地板本体的上表面前端成型有用于与门体的下挡边贴合的台阶。The door lash compensator according to claim 19, wherein the upper surface of the pedal body is formed with a pair of installation interfaces symmetrical about the center axis of the pedal body at the position for connecting with the floor body. Anti-slip patterns are formed on the upper surface of the pedal body avoiding the area where the pair of installation interfaces are located; the front end of the upper surface of the floor body is formed with steps for fitting with the lower rib of the door body.
  21. 根据权利要求11~20任一项所述的门间隙补偿器,其特征在 于,所述驱动机构为气缸,所述气缸包括缸体和沿所述缸体伸缩的活塞,所述缸体的固定端通过第一销轴与所述地板本体的后端底面转动连接,所述活塞的伸出端通过第二销轴与所述踏板本体的前端底面转动连接,所述第一销轴与所述第二销轴平行设置,且所述第一销轴与所述第二销轴的轴向垂直于所述活塞的伸缩方向。The door lash compensator according to any one of claims 11 to 20, wherein the driving mechanism is a cylinder, the cylinder includes a cylinder block and a piston that expands and contracts along the cylinder block, and the cylinder block is fixed The end is rotatably connected to the bottom surface of the rear end of the floor body through a first pin, the protruding end of the piston is rotatably connected to the bottom surface of the front end of the pedal body through a second pin, and the first pin is connected to the bottom surface of the pedal body. The second pin shaft is arranged in parallel, and the axial directions of the first pin shaft and the second pin shaft are perpendicular to the expansion and contraction direction of the piston.
  22. 根据权利要求21所述的门间隙补偿器,其特征在于,所述缸体上设有伸出进气口、缩回进气口和锁闭进气口,所述伸出进气口、所述缩回进气口和所述锁闭进气口分别用于通过气路连接至车体供气单元。The door lash compensator according to claim 21, wherein the cylinder block is provided with an extended intake port, a retracted intake port and a locked intake port, the extended intake port, the The retracted air inlet and the locked air inlet are respectively used for connecting to a vehicle body air supply unit through a gas path.
  23. 根据权利要求22所述的门间隙补偿器,其特征在于,所述伸出进气口、所述缩回进气口和所述锁闭进气口中的至少一个进气口处设有节流阀。The door lash compensator according to claim 22, wherein at least one of the extended intake port, the retracted intake port, and the locked intake port is provided with a throttle valve.
  24. 根据权利要求21所述的门间隙补偿器,其特征在于,所述气缸设有磁控开关,所述磁控开关的磁性体设于所述缸体内的所述活塞上,所述缸体外间隔设有一对所述磁控开关的动触头,两个所述动触头之间的间距等于所述气缸预设的伸缩行程,其中一个所述动触头对应于所述活塞未伸出且设有所述磁性体的位置设置。The door lash compensator according to claim 21, wherein the cylinder is provided with a magnetic control switch, the magnetic body of the magnetic control switch is provided on the piston in the cylinder, and the cylinder A pair of moving contacts of the magnetic control switch are arranged on the outer space, the distance between the two moving contacts is equal to the preset telescopic stroke of the cylinder, and one of the moving contacts corresponds to the unextended piston And the position where the magnetic body is provided.
  25. 一种轨道车辆,包括车体,其特征在于,还包括如权利要求12~24任一项所述的门间隙补偿器,所述车体的门区地板预留有安装所述门间隙补偿器的安装缺口,所述地板本体的后端固定安装在所述车体的横梁上且与所述车体的地板对接,所述地板本体的上表面与所述车体的地板上表面平齐。A rail vehicle, comprising a car body, characterized in that it further comprises the door clearance compensator according to any one of claims 12 to 24, and the door zone floor of the car body is reserved for installing the door clearance compensator The rear end of the floor body is fixedly installed on the cross beam of the vehicle body and butted with the floor of the vehicle body, and the upper surface of the floor body is flush with the upper surface of the floor of the vehicle body.
  26. 根据权利要求25所述的轨道车辆,其特征在于,所述安装缺口由所述门区地板开至所述车体的边梁,所述地板本体的前端与所述边梁的外侧边平齐,所述地板本体的后端与所述车体的地板对接处设有密封垫,所述地板本体的上表面铺设有与所述车体的地板上表面铺设的地板布一致的地板布。The rail vehicle according to claim 25, wherein the installation gap is opened from the door area floor to the side beam of the car body, and the front end of the floor body is flush with the outer side of the side beam Also, the rear end of the floor body and the floor of the vehicle body are provided with a sealing gasket, and the upper surface of the floor body is laid with a floor cloth consistent with the floor cloth laid on the upper surface of the floor of the vehicle body.
PCT/CN2021/076528 2020-04-27 2021-02-10 Door gap compensator, door gap compensator control system and method, and rail vehicle WO2021218294A1 (en)

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CN202010345747.6A CN111376936A (en) 2020-04-27 2020-04-27 Door clearance compensator and rail vehicle
CN202010346449.9 2020-04-27
CN202010345747.6 2020-04-27
CN202010346449.9A CN111516717B (en) 2020-04-27 2020-04-27 Door clearance compensator, door clearance compensator control system and method and railway vehicle

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