WO2021218075A1 - Flue mixer structure for sncr denitrification of pulverized coal boiler flue gas - Google Patents
Flue mixer structure for sncr denitrification of pulverized coal boiler flue gas Download PDFInfo
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- WO2021218075A1 WO2021218075A1 PCT/CN2020/123326 CN2020123326W WO2021218075A1 WO 2021218075 A1 WO2021218075 A1 WO 2021218075A1 CN 2020123326 W CN2020123326 W CN 2020123326W WO 2021218075 A1 WO2021218075 A1 WO 2021218075A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2215/00—Preventing emissions
- F23J2215/10—Nitrogen; Compounds thereof
Definitions
- the invention relates to the technical field of environmental protection of coal-fired boilers, in particular to a flue mixer structure for SNCR denitration of flue gas of a pulverized coal boiler.
- pulverized coal boilers In order to meet the requirements for ultra-low emission of pollutants (such as NO x) emitted by coal-fired units, pulverized coal boilers generally adopt selective catalytic reduction (SCR method) for NO x removal.
- SCR method selective catalytic reduction
- This method has high construction costs for denitrification devices and catalysts. There are many problems such as large consumption, catalyst failure or poisoning, high disposal cost of waste catalyst and high potential harm to the environment. If the flue gas can be largely removed before entering the SCR device, most of its NO x can be effectively alleviated in the downstream SCR device.
- the denitration pressure is beneficial to prolong the life of the SCR catalyst and produce good economic and social benefits.
- the purpose of the present invention is to provide a flue mixer structure for SNCR denitration of pulverized coal boiler flue gas, which solves the problem of the existing equipment construction cost of the existing pulverized coal boiler using selective catalytic reduction SCR method for NO x removal The defects of high cost and high cost of catalyst use.
- the present invention provides a flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, including a mixer structure body, the mixer structure body is arranged in the flue; the mixer structure body includes a first drainage baffle The plate, the inner baffle of the mixer, the outer baffle of the mixer and the second drainage baffle, wherein the first drainage baffle is provided with two, which are symmetrically arranged on the side wall of the flue and are connected to the side of the flue. There is an inclination angle between the walls;
- a mixer back baffle is arranged at the connection between the first drainage baffle and the inner baffle of the mixer, and the mixer back baffle is vertically fixed on the side wall of the flue.
- the rear baffle of the mixer is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with a layer of refractory and wear-resistant material.
- a mixer front baffle is arranged between the two mixer outer baffles, and the mixer front baffle is vertically arranged between the two mixer outer baffles and is connected to the mixer outer baffle.
- the room is a concave structure.
- a triangular structure is formed between the front baffle of the mixer and the two second drainage baffles.
- the front baffle of the mixer is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with a layer of refractory and wear-resistant material.
- a plurality of SNCR spray guns are arranged on the first drainage baffle along its height direction, and the SNCR spray guns are connected with a reducing agent storage tank.
- the first drainage baffle, the mixer inner baffle, the mixer outer baffle and the second drainage baffle all comprise a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with fire-resistant Abrasive material layer.
- the present invention has the following beneficial effects:
- the present invention provides a flue gas mixer structure for SNCR denitrification of pulverized coal boiler flue gas.
- a simple and efficient flue gas/reductant mixer structure body is used in a suitable area in the flue gas of a pulverized coal boiler to allow entrapment
- the flue gas containing the reducing agent can be fully mixed when flowing through it to improve the efficiency of the SNCR denitration reaction; the overall design of the device is relatively simple, and it can be directly arranged in the area where internal devices such as non-screen heat exchangers in the flue exist.
- the changes to the flue structure are very small, and better economic and social benefits can be harvested.
- Figure 1 is a front view and a top view of the mixer structure arranged in the flue of a pulverized coal boiler according to the present invention
- Figure 2 is a structural diagram of the mixer structural body
- FIG. 3 is a structural diagram of the baffle
- the present invention provides a flue mixer structure for SNCR denitration of pulverized coal boiler flue gas, which includes a pulverized coal boiler 1, a flue 2, a first drainage baffle 3, and a mixer rear baffle 4.
- the gas inlet, and the flue gas outlet of the flue 2 is connected to an external SCR device.
- a mixer structural body for flue gas SNCR denitration is arranged upstream of the external SCR device, and the mixer structural body is arranged in the flue 2.
- the mixer structure body includes a first drainage baffle 3, a mixer inner baffle 5, and a mixer outer baffle 6, wherein two first drainage baffles 3 are provided, which are symmetrically arranged in the flue 2.
- An inclination angle is arranged on the side wall and the side wall of the flue 2 so that the inner cavity of the flue 2 forms a reduced flow channel.
- the mixer inner baffle 5 is provided with two, the two mixer inner baffles 5 are arranged in parallel in the flue 2;
- the first drainage baffle 3 and the inner baffle 5 of the mixer are arranged at the junction
- a mixer back baffle 4 is provided at the connection between the first drainage baffle 3 and the inner baffle 5 of the mixer, and the mixer back baffle 4 is fixed on the side wall of the flue 2.
- the mixer outer baffle 6 is provided with two, the two mixer outer baffles 6 are arranged in parallel in the flue 2; S-shaped flow channel is formed between 5.
- Two second drainage baffles 8 are also provided downstream of the flue 2, and the two second drainage baffles 8 are arranged in a triangular structure.
- the free ends of the two second drainage baffles 8 are connected to the two mixer outer baffles 6 respectively.
- the free ends of the two second drainage baffles 8 are connected by the front baffle 7 of the mixer.
- the front baffle 7 of the mixer and the outer baffle 6 of the mixer are perpendicular to each other.
- the flue gas flows through the flow channel formed by the inner baffle 5 of the mixer, and flows back to the S-shaped flow channel between the inner baffle 5 of the mixer and the outer baffle 6 of the mixer due to the blocking effect of the front baffle 7 of the mixer.
- the front baffle 7 of the mixer and the outer baffle 6 of the mixer are in a concave structure; the front baffle 7 of the mixer and the two second drainage baffles 8 are in a triangular structure; The baffle 8 forms a divergent flow channel.
- the flue gas flowing from the square runners on both sides eventually converges and flows to the downstream of the flue.
- the existence of the divergent flue avoids the pressure loss of flue gas flowing in the abruptly increased flow area.
- a certain number of SNCR spray guns 9 are arranged along the height direction on the wall surface of the first drainage baffle 3, and the reducing agent such as ammonia or urea solution is broken by the SNCR spray gun 9 and sprayed into the flue in the form of tiny droplets.
- the flue gas flow rate gradually increases, and the high-velocity flue gas flows forward with the reducing agent droplets entrained; due to the front baffle 7 of the mixer, the outer baffle 6 of the mixer, and the mixer
- the U-shaped flow channel constructed by the rear baffle 4 and the wall surface of the flue, the flue gas/reducing agent starts to flow along the U-shaped route in the mixer, and the flue gas and the reducing agent are promoted during the travel and turning of the flue gas.
- high-speed flow will form a strong recirculation zone in the local right-angled area of the U-shaped flow channel, which can further improve the mixing effect of the flue gas and the reducing agent in the local internal drive.
- the flue gas and the reducing agent have undergone two U-shaped deflection in the flow direction in the mixer, and the reduction of the flow channel has effectively improved the tassel, which is expected to achieve effective mixing, so as to obtain an ideal SNCR denitrification efficiency such as more than 60%. It can greatly reduce the NO x concentration in the flue gas before the SCR device.
- the first drainage baffle 3, the mixer back baffle 4, the mixer inner baffle 5, the mixer outer baffle 6, the mixer front baffle 7 and the second drainage baffle 8 The structure is the same, wherein the first drainage baffle 3 is a heat-resistant steel plate structure 10, such as a 310S stainless steel plate-shaped structure, and both sides of the plate-shaped structure are coated with a refractory and wear-resistant material layer 11.
- a heat-resistant steel plate structure 10 such as a 310S stainless steel plate-shaped structure
- the thicknesses D1, D2, and D3 of the heat-resistant steel 10 and the refractory and wear-resistant material layer 11 can be combined with the conditions of the pulverized coal boiler 1 and the mixer for comprehensive design.
- the first drainage baffle 3, the mixer rear baffle 4, the mixer inner baffle 5, the mixer outer baffle 6, the mixer front baffle 7 and the second drainage baffle 8 are determined.
- the specific size of the mixer is designed in combination with the flue width 12 of the flue area suitable for arranging the mixer in the flue 2:
- the first diversion flap angle ⁇ 3 1 and the second diversion angle [alpha] 2 of the shutter 8 may bind to a specific length of the particular design of the mixer arrangement region, the smaller the value, the flow reduction or gradual pressure loss due to expansion Smaller
- the flow area in the mixer should be avoided to reduce the pressure loss of the flow, that is, the flow width 16 between the inner baffle 5 of the mixer and the outer baffle 6 of the mixer is equal to the outer baffle 6 of the mixer.
- the flow width 15 between the side wall of the flue and the flue 2 and the flow width 13 between the two mixer inner baffles 5 is equal to the flow width between the mixer inner baffle 5 and the mixer outer baffle 6 2 times of 16;
- the baffle length 14 of the back baffle 4 of the mixer and the baffle length 20 of the front baffle 7 of the mixer should be determined by combining the flow widths 13, 15 and 16 and the thickness d of the baffle;
- baffle length 18 of the inner baffle 5 of the mixer and the baffle length 17 of the outer baffle 6 of the mixer should be specifically determined in consideration of the space of the flue area where the mixer is arranged, and can be appropriately increased when conditions permit to increase the flue gas
- the mixing effect and residence time in the mixer are conducive to improving the denitration efficiency of SNCR;
- the flow width is 19 and The flow width 21 is equal and equal to the flow width 16.
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Abstract
A flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, the structure comprising a pulverized coal boiler (1), a flue (2), a first drainage baffle (3), a mixer rear baffle (4), a mixer inner baffle (5), a mixer outer baffle (6), a mixer front baffle (7), a second diversion baffle (8) and an SNCR spray lance (9), wherein a flue gas outlet of the pulverized coal boiler (1) is connected to a flue inlet of the flue (2), and a flue gas outlet of the flue (2) is connected to an external SCR unit. The flue mixer structure is simple and achieves adequate mixing, thereby enhancing the SNCR denitrification efficiency.
Description
本发明涉及燃煤锅炉环保技术领域,特别涉及一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构。The invention relates to the technical field of environmental protection of coal-fired boilers, in particular to a flue mixer structure for SNCR denitration of flue gas of a pulverized coal boiler.
为适应对燃煤机组排放烟气的污染物(如NO
x等超低排放要求,煤粉锅炉一般采用选择性催化还原(SCR法进行NO
x脱除,该方法存在脱硝装置建设成本高、催化剂耗量大、催化剂失效或中毒、废弃催化剂处置成本高且对环境潜在危害大等诸多问题。如果能在烟气进入SCR装置前大幅度脱除其大部分NO
x,可有效缓解下游SCR装置的脱硝压力,有利于延长SCR催化剂的寿命,产生良好的经济与社会效益。
In order to meet the requirements for ultra-low emission of pollutants (such as NO x) emitted by coal-fired units, pulverized coal boilers generally adopt selective catalytic reduction (SCR method) for NO x removal. This method has high construction costs for denitrification devices and catalysts. There are many problems such as large consumption, catalyst failure or poisoning, high disposal cost of waste catalyst and high potential harm to the environment. If the flue gas can be largely removed before entering the SCR device, most of its NO x can be effectively alleviated in the downstream SCR device. The denitration pressure is beneficial to prolong the life of the SCR catalyst and produce good economic and social benefits.
在研究烟气的选择性非催化还原反应时发现若能快速实现还原剂与烟气的良好混合,可有效减少氨基还原剂在高温环境中的自氧化份额,从而提升其用于NO
x还原的份额,即使烟气温度较高,SNCR脱硝仍可实现较为理想的脱硝效率,例如清能院通过实验与模拟研究发现,在合适的氨氮摩尔比和烟气/还原剂快速均匀混合的条件下,即使高达1000℃的高温烟气中,SNCR脱硝效率普遍可达60%~70%,最高可接近80%。若在煤粉锅炉SCR装置上游适当位置设计合理的烟气/还原剂混合与SNCR反应装置,便可有效降低SCR装置前烟气中NO
x含量,达到预期目的。
When studying the selective non-catalytic reduction reaction of flue gas, it is found that if the reductant and flue gas can be quickly mixed, the self-oxidation share of the amino reductant in the high temperature environment can be effectively reduced, thereby increasing its use for NO x reduction. Even if the flue gas temperature is relatively high, SNCR denitrification can still achieve a relatively ideal denitrification efficiency. For example, Qingneng Institute has found through experiments and simulation studies that under the conditions of a suitable ammonia-nitrogen molar ratio and rapid and uniform mixing of flue gas/reductant, Even in the high temperature flue gas of 1000℃, the denitration efficiency of SNCR can generally reach 60% to 70%, and the highest can be close to 80%. If a reasonable flue gas/reductant mixing and SNCR reaction device is designed at an appropriate position upstream of the SCR device of the pulverized coal boiler, the NO x content in the flue gas before the SCR device can be effectively reduced, and the expected goal can be achieved.
【发明内容】[Summary of the invention]
本发明的目的在于提供一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结 构,解决了现有的煤粉锅炉采用选择性催化还原SCR法进行NO
x脱除,存在的装置建设成本高、催化剂使用成本高的缺陷。
The purpose of the present invention is to provide a flue mixer structure for SNCR denitration of pulverized coal boiler flue gas, which solves the problem of the existing equipment construction cost of the existing pulverized coal boiler using selective catalytic reduction SCR method for NO x removal The defects of high cost and high cost of catalyst use.
为达到上述目的,本发明采用以下技术方案予以实现:In order to achieve the above objectives, the present invention adopts the following technical solutions to achieve:
本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,包括混合器结构本体,所述混合器结构本体布置在烟道内;所述混合器结构本体包括第一引流挡板、混合器内挡板、混合器外挡板和第二引流挡板,其中,所述第一引流挡板设置有两个,对称布置在烟道的侧壁上,且与烟道的侧壁之间设置有倾角;The present invention provides a flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, including a mixer structure body, the mixer structure body is arranged in the flue; the mixer structure body includes a first drainage baffle The plate, the inner baffle of the mixer, the outer baffle of the mixer and the second drainage baffle, wherein the first drainage baffle is provided with two, which are symmetrically arranged on the side wall of the flue and are connected to the side of the flue. There is an inclination angle between the walls;
所述混合器内挡板设置有两个,两个混合器内挡板平行布置在烟道内;且两个混合器内挡板的一端分别与两个第一引流挡板的自由端连接;There are two inner baffles in the mixer, and the two inner baffles in the mixer are arranged in parallel in the flue; and one end of the two inner baffles in the mixer is respectively connected with the free ends of the two first drainage baffles;
所述混合器外挡板设置有两个,两个混合器外挡板置于混合器内挡板的下游;且一一对应设置在混合器内挡板的外侧,与混合器内挡板之间形成S型流道;There are two outer baffles of the mixer, and the two outer baffles of the mixer are placed downstream of the inner baffle of the mixer; S-shaped flow channel is formed between;
所述第二引流挡板设置有两个,两个第二引流挡板的一端连接;两个第二引流挡板的另一端分别与两个混合器外挡板连接。There are two second diversion baffles, one end of the two second diversion baffles is connected; the other ends of the two second diversion baffles are respectively connected to the two mixer outer baffles.
优选地,所述第一引流挡板和混合器内挡板之间的连接处设置有混合器后挡板,所述混合器后挡板垂直固定在烟道的侧壁上。Preferably, a mixer back baffle is arranged at the connection between the first drainage baffle and the inner baffle of the mixer, and the mixer back baffle is vertically fixed on the side wall of the flue.
优选地,所述混合器后挡板为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the rear baffle of the mixer is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with a layer of refractory and wear-resistant material.
优选地,所述两个混合器外挡板之间设置有混合器前挡板,所述混合器前挡板垂直布置在两个混合器外挡板之间,且与混合器外挡板之间呈凹型结构。Preferably, a mixer front baffle is arranged between the two mixer outer baffles, and the mixer front baffle is vertically arranged between the two mixer outer baffles and is connected to the mixer outer baffle. The room is a concave structure.
优选地,所述混合器前挡板和两个第二引流挡板之间呈三角形结构。Preferably, a triangular structure is formed between the front baffle of the mixer and the two second drainage baffles.
优选地,所述混合器前挡板为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the front baffle of the mixer is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with a layer of refractory and wear-resistant material.
优选地,所述第一引流挡板上沿其高度方向布置有多个SNCR喷枪,所述SNCR喷枪连接有还原剂储罐。Preferably, a plurality of SNCR spray guns are arranged on the first drainage baffle along its height direction, and the SNCR spray guns are connected with a reducing agent storage tank.
优选地,所述第一引流挡板、混合器内挡板、混合器外挡板和第二引流挡板均包括耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the first drainage baffle, the mixer inner baffle, the mixer outer baffle and the second drainage baffle all comprise a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with fire-resistant Abrasive material layer.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,在煤粉锅炉的烟道内合适区域使用结构简单的、高效的烟气/还原剂混合器结构本体,让裹挟着还原剂的烟气在流经其中时能实现充分混合,以提升SNCR脱硝反应效率;该装置整体设计较为简单,可利用烟道内无屏式换热器等内部装置存在的区域进行直接布置,对烟道结构的改动很小,可以收获较好的经济效益与社会效益。The present invention provides a flue gas mixer structure for SNCR denitrification of pulverized coal boiler flue gas. A simple and efficient flue gas/reductant mixer structure body is used in a suitable area in the flue gas of a pulverized coal boiler to allow entrapment The flue gas containing the reducing agent can be fully mixed when flowing through it to improve the efficiency of the SNCR denitration reaction; the overall design of the device is relatively simple, and it can be directly arranged in the area where internal devices such as non-screen heat exchangers in the flue exist. The changes to the flue structure are very small, and better economic and social benefits can be harvested.
为了更清楚的说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings needed in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative work.
图1是本发明涉及的布置于煤粉锅炉烟道内的混合器结构的正视图与俯视图;Figure 1 is a front view and a top view of the mixer structure arranged in the flue of a pulverized coal boiler according to the present invention;
图2是混合器结构本体的结构图;Figure 2 is a structural diagram of the mixer structural body;
图3是挡板的结构图;Figure 3 is a structural diagram of the baffle;
图4基于烟道宽度的混合器相关尺寸图。Figure 4 Based on the flue width of the mixer related dimensions.
下面结合附图,对本发明进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器 结构,包括煤粉锅炉1、烟道2、第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7、第二引流挡板8和SNCR喷枪9,其中,煤粉锅炉1的烟气出口连接烟道2的烟气入口,所述烟道2的烟气出口连接外接SCR装置。As shown in Figure 1, the present invention provides a flue mixer structure for SNCR denitration of pulverized coal boiler flue gas, which includes a pulverized coal boiler 1, a flue 2, a first drainage baffle 3, and a mixer rear baffle 4. Mixer inner baffle 5, mixer outer baffle 6, mixer front baffle 7, second drainage baffle 8 and SNCR spray gun 9, wherein the flue gas outlet of pulverized coal boiler 1 is connected to flue gas 2 The gas inlet, and the flue gas outlet of the flue 2 is connected to an external SCR device.
所述外接SCR装置的上游设置有用于烟气SNCR脱硝的混合器结构本体,所述混合器结构本体布置在烟道2内。A mixer structural body for flue gas SNCR denitration is arranged upstream of the external SCR device, and the mixer structural body is arranged in the flue 2.
所述混合器结构本体包括第一引流挡板3、混合器内挡板5和混合器外挡板6,其中,所述第一引流挡板3设置有两个,对称布置在烟道2的侧壁上,且与烟道2的侧壁之间设置有倾角;使得烟道2的内腔形成减缩型流道。The mixer structure body includes a first drainage baffle 3, a mixer inner baffle 5, and a mixer outer baffle 6, wherein two first drainage baffles 3 are provided, which are symmetrically arranged in the flue 2. An inclination angle is arranged on the side wall and the side wall of the flue 2 so that the inner cavity of the flue 2 forms a reduced flow channel.
所述混合器内挡板5设置有两个,两个混合器内挡板5平行布置在烟道2内;且其一端与第一引流挡板3的自由端连接。The mixer inner baffle 5 is provided with two, the two mixer inner baffles 5 are arranged in parallel in the flue 2;
由于倾斜的第一引流挡板3的存在造成的狭窄区域,为避免大量烟气流入该区域又返流造成的压力损失,在第一引流挡板3与混合器内挡板5的连接处设置有垂直于烟道壁面的混合器后挡板4,使得烟气流经此处将同样返流至混合器外挡板6与烟道壁面构建的方型流道。Due to the narrow area caused by the existence of the inclined first drainage baffle 3, in order to avoid the pressure loss caused by a large amount of flue gas flowing into this area and then flowing back, the first drainage baffle 3 and the inner baffle 5 of the mixer are arranged at the junction There is a mixer rear baffle 4 perpendicular to the wall of the flue, so that the flue gas will flow back to the square flow channel constructed by the outer baffle 6 of the mixer and the wall of the flue.
所述第一引流挡板3和混合器内挡板5之间的连接处设置有混合器后挡板4,所述混合器后挡板4固定在烟道2的侧壁上。A mixer back baffle 4 is provided at the connection between the first drainage baffle 3 and the inner baffle 5 of the mixer, and the mixer back baffle 4 is fixed on the side wall of the flue 2.
所述混合器外挡板6设置有两个,两个混合器外挡板6平行布置在烟道2内;且一一对应设置在混合器内挡板5的下方,与混合器内挡板5之间形成S型流道。The mixer outer baffle 6 is provided with two, the two mixer outer baffles 6 are arranged in parallel in the flue 2; S-shaped flow channel is formed between 5.
所述烟道2的下游还设置有两个第二引流挡板8,两个第二引流挡板8呈三角结构布置。Two second drainage baffles 8 are also provided downstream of the flue 2, and the two second drainage baffles 8 are arranged in a triangular structure.
两个第二引流挡板8的自由端分别与两个混合器外挡板6连接。The free ends of the two second drainage baffles 8 are connected to the two mixer outer baffles 6 respectively.
两个第二引流挡板8的自由端之间通过混合器前挡板7连接。The free ends of the two second drainage baffles 8 are connected by the front baffle 7 of the mixer.
所述混合器前挡板7与混合器外挡板6互相垂直。The front baffle 7 of the mixer and the outer baffle 6 of the mixer are perpendicular to each other.
烟气流经混合器内挡板5形成的流道,由于混合器前挡板7的阻隔作用返流至混合器内挡板5与混合器外挡板6之间的S型流道。The flue gas flows through the flow channel formed by the inner baffle 5 of the mixer, and flows back to the S-shaped flow channel between the inner baffle 5 of the mixer and the outer baffle 6 of the mixer due to the blocking effect of the front baffle 7 of the mixer.
所述混合器前挡板7与混合器外挡板6之间呈凹型结构;所述混合器前挡板7和两个第二引流挡板8之间呈三角形结构;使得两个第二引流挡板8形成渐扩型流道。The front baffle 7 of the mixer and the outer baffle 6 of the mixer are in a concave structure; the front baffle 7 of the mixer and the two second drainage baffles 8 are in a triangular structure; The baffle 8 forms a divergent flow channel.
从两侧的方型流道流出的烟气最终汇聚并流向烟道下游,渐扩型烟道的存在避免了烟气在陡然增大的通流区域里流动的压力损失。The flue gas flowing from the square runners on both sides eventually converges and flows to the downstream of the flue. The existence of the divergent flue avoids the pressure loss of flue gas flowing in the abruptly increased flow area.
所述第一引流挡板3的壁面上沿高度方向布置一定数量的SNCR喷枪9,还原剂如氨水或尿素溶液经SNCR喷枪9破碎后以微小雾滴的形式喷入烟道。A certain number of SNCR spray guns 9 are arranged along the height direction on the wall surface of the first drainage baffle 3, and the reducing agent such as ammonia or urea solution is broken by the SNCR spray gun 9 and sprayed into the flue in the form of tiny droplets.
在该流道内,由于截面积的缩小造成了烟气流速逐渐升高,高流速烟气裹挟着还原剂雾滴向前流动;由于混合器前挡板7、混合器外挡板6、混合器后挡板4与烟道的壁面构建的U型流道,烟气/还原剂在混合器内开始沿着U型路线流动,在烟气的行进与转向中,促进了烟气与还原剂的混合,同时,高速流动在U型流道的局部的直角区域会形成强回流区,可进一步提升局部内驱内烟气与还原剂的混合效果。In the flow channel, due to the reduction of the cross-sectional area, the flue gas flow rate gradually increases, and the high-velocity flue gas flows forward with the reducing agent droplets entrained; due to the front baffle 7 of the mixer, the outer baffle 6 of the mixer, and the mixer The U-shaped flow channel constructed by the rear baffle 4 and the wall surface of the flue, the flue gas/reducing agent starts to flow along the U-shaped route in the mixer, and the flue gas and the reducing agent are promoted during the travel and turning of the flue gas. At the same time, high-speed flow will form a strong recirculation zone in the local right-angled area of the U-shaped flow channel, which can further improve the mixing effect of the flue gas and the reducing agent in the local internal drive.
烟气与还原剂在混合器内经历了两次流动方向的U型偏转,且由于流道的缩小有效提升了流苏,预计可实现有效混合,从而收获较为理想的SNCR脱硝效率如超过60%,可大幅降低SCR装置前的烟气NO
x浓度。
The flue gas and the reducing agent have undergone two U-shaped deflection in the flow direction in the mixer, and the reduction of the flow channel has effectively improved the tassel, which is expected to achieve effective mixing, so as to obtain an ideal SNCR denitrification efficiency such as more than 60%. It can greatly reduce the NO x concentration in the flue gas before the SCR device.
如图3所示,所述第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7和第二引流挡板8的结构相同,其中,第一引流挡 板3为耐热钢板结构10,如310S不锈钢板状结构,该板状结构的两侧面均涂覆有耐火耐磨材料层11。As shown in Figure 3, the first drainage baffle 3, the mixer back baffle 4, the mixer inner baffle 5, the mixer outer baffle 6, the mixer front baffle 7 and the second drainage baffle 8 The structure is the same, wherein the first drainage baffle 3 is a heat-resistant steel plate structure 10, such as a 310S stainless steel plate-shaped structure, and both sides of the plate-shaped structure are coated with a refractory and wear-resistant material layer 11.
耐热钢材10与耐火耐磨材料层11的厚度D1、D2与D3可结合煤粉锅炉1与混合器的情况进行综合设计。The thicknesses D1, D2, and D3 of the heat-resistant steel 10 and the refractory and wear-resistant material layer 11 can be combined with the conditions of the pulverized coal boiler 1 and the mixer for comprehensive design.
如图4所示,确定了第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7和第二引流挡板8的厚度d,即d=D1+D2+D3后,结合烟道2中适于布置混合器的烟道区域的烟道宽度12设计混合器的具体尺寸:As shown in Figure 4, the first drainage baffle 3, the mixer rear baffle 4, the mixer inner baffle 5, the mixer outer baffle 6, the mixer front baffle 7 and the second drainage baffle 8 are determined. After the thickness d, that is, d=D1+D2+D3, the specific size of the mixer is designed in combination with the flue width 12 of the flue area suitable for arranging the mixer in the flue 2:
1.第一引流挡板3的倾角α
1和第二引流挡板8的倾角α
2可结合混合器布置区域的具体长度具体设计,其值越小,流动的减缩或渐扩引起的压力损失就越小;
1. The first diversion flap angle α 3 1 and the second diversion angle [alpha] 2 of the shutter 8 may bind to a specific length of the particular design of the mixer arrangement region, the smaller the value, the flow reduction or gradual pressure loss due to expansion Smaller
2.原则上应避免混合器内通流面积的变化,以减少流动的压力损失,即混合器内挡板5和混合器外挡板6之间的通流宽度16等于混合器外挡板6和烟道2侧壁之间的通流宽度15,且两个混合器内挡板5之间的通流宽度13等于混合器内挡板5和混合器外挡板6之间的通流宽度16的2倍;2. In principle, the flow area in the mixer should be avoided to reduce the pressure loss of the flow, that is, the flow width 16 between the inner baffle 5 of the mixer and the outer baffle 6 of the mixer is equal to the outer baffle 6 of the mixer. The flow width 15 between the side wall of the flue and the flue 2, and the flow width 13 between the two mixer inner baffles 5 is equal to the flow width between the mixer inner baffle 5 and the mixer outer baffle 6 2 times of 16;
3.混合器后挡板4的挡板长度14与混合器前挡板7的挡板长度20需结合通流宽度13、15和16和挡板厚度d确定;3. The baffle length 14 of the back baffle 4 of the mixer and the baffle length 20 of the front baffle 7 of the mixer should be determined by combining the flow widths 13, 15 and 16 and the thickness d of the baffle;
4.混合器内挡板5的挡板长度18与混合器外挡板6的挡板长度17需考虑布置混合器的烟道区域的空间具体确定,条件允许时可适当增长,以提升烟气在混合器内的混合效果与停留时间,有利于提升SNCR脱硝效率;4. The baffle length 18 of the inner baffle 5 of the mixer and the baffle length 17 of the outer baffle 6 of the mixer should be specifically determined in consideration of the space of the flue area where the mixer is arranged, and can be appropriately increased when conditions permit to increase the flue gas The mixing effect and residence time in the mixer are conducive to improving the denitration efficiency of SNCR;
5.由于混合器内挡板5需部分插入混合器外挡板6与混合器前挡板7形成的凹型空间内才能形成U型流道,出于减少压力损失的考虑,通流宽度19与通流宽度21相等,并等同于通流宽度16。5. Since the inner baffle 5 of the mixer needs to be partially inserted into the concave space formed by the outer baffle 6 of the mixer and the front baffle 7 of the mixer to form a U-shaped flow channel, for the consideration of reducing pressure loss, the flow width is 19 and The flow width 21 is equal and equal to the flow width 16.
以上内容仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡 是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明权利要求书的保护范围之内。The above content is only to illustrate the technical ideas of the present invention, and cannot be used to limit the scope of protection of the present invention. Any changes made on the basis of the technical solutions based on the technical ideas proposed by the present invention fall into the claims of the present invention. Within the scope of protection.
Claims (8)
- 一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,包括混合器结构本体,所述混合器结构本体布置在烟道(2)内;所述混合器结构本体包括第一引流挡板(3)、混合器内挡板(5)、混合器外挡板(6)和第二引流挡板(8),其中,所述第一引流挡板(3)设置有两个,对称布置在烟道(2)的侧壁上,且与烟道(2)的侧壁之间设置有倾角;A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas, which is characterized in that it comprises a mixer structure body, the mixer structure body is arranged in the flue (2); the mixer structure body includes The first drainage baffle (3), the mixer inner baffle (5), the mixer outer baffle (6) and the second drainage baffle (8), wherein the first drainage baffle (3) is provided with Two, symmetrically arranged on the side wall of the flue (2), and an inclination angle is set between the side wall of the flue (2);所述混合器内挡板(5)设置有两个,两个混合器内挡板(5)平行布置在烟道(2)内;且两个混合器内挡板(5)的一端分别与两个第一引流挡板(3)的自由端连接;There are two baffles (5) in the mixer, the two baffles (5) in the mixer are arranged in parallel in the flue (2); and one end of the two baffles (5) in the mixer is connected to The free ends of the two first drainage baffles (3) are connected;所述混合器外挡板(6)设置有两个,两个混合器外挡板(6)置于混合器内挡板(5)的下游;且一一对应设置在混合器内挡板(5)的外侧,与混合器内挡板(5)之间形成S型流道;The mixer outer baffle (6) is provided with two, the two mixer outer baffles (6) are placed downstream of the mixer inner baffle (5); and the mixer inner baffles (6) are arranged in a one-to-one correspondence. 5) The outer side of the mixer forms an S-shaped flow channel with the baffle (5) in the mixer;所述第二引流挡板(8)设置有两个,两个第二引流挡板(8)的一端连接;两个第二引流挡板(8)的另一端分别与两个混合器外挡板(6)连接。There are two second drainage baffles (8), one end of the two second drainage baffles (8) is connected; the other end of the two second drainage baffles (8) is connected to the two mixer outer blocks respectively. The board (6) is connected.
- 根据权利要求1所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述第一引流挡板(3)和混合器内挡板(5)之间的连接处设置有混合器后挡板(4),所述混合器后挡板(4)垂直固定在烟道(2)的侧壁上。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 1, characterized in that, between the first drainage baffle (3) and the inner baffle (5) of the mixer A mixer back baffle (4) is arranged at the joint of the mixer, and the mixer back baffle (4) is vertically fixed on the side wall of the flue (2).
- 根据权利要求2所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述混合器后挡板(4)为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 2, characterized in that, the mixer rear baffle (4) is a heat-resistant steel plate structure, and the heat-resistant steel plate Both sides of the structure are coated with a layer of refractory and wear-resistant material.
- 根据权利要求1所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述两个混合器外挡板(6)之间设置有混合器前挡板(7), 所述混合器前挡板(7)垂直布置在两个混合器外挡板(6)之间,且与混合器外挡板(6)之间呈凹型结构。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 1, wherein a mixer front baffle is arranged between the two mixer outer baffles (6) (7), the mixer front baffle (7) is vertically arranged between the two mixer outer baffles (6), and is in a concave structure with the mixer outer baffle (6).
- 根据权利要求4所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述混合器前挡板(7)和两个第二引流挡板(8)之间呈三角形结构。A flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas according to claim 4, characterized in that the mixer front baffle (7) and two second drainage baffles (8) There is a triangular structure between.
- 根据权利要求4所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述混合器前挡板(7)为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 4, wherein the front baffle (7) of the mixer is a heat-resistant steel plate structure, and the heat-resistant steel plate Both sides of the structure are coated with a layer of refractory and wear-resistant material.
- 根据权利要求1所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述第一引流挡板(3)上沿其高度方向布置有多个SNCR喷枪(9),所述SNCR喷枪(9)连接有还原剂储罐。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 1, characterized in that a plurality of SNCR spray guns are arranged on the first drainage baffle (3) along its height direction (9) The SNCR spray gun (9) is connected with a reducing agent storage tank.
- 根据权利要求1所述的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,其特征在于,所述第一引流挡板(3)、混合器内挡板(5)、混合器外挡板(6)和第二引流挡板(8)均包括耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。A flue mixer structure for SNCR denitration of pulverized coal boiler flue gas according to claim 1, wherein the first drainage baffle (3), the inner baffle (5) of the mixer, and the mixing The outer baffle (6) and the second drainage baffle (8) both comprise a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with a layer of refractory and wear-resistant material.
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CN109966899A (en) * | 2019-05-07 | 2019-07-05 | 华能国际电力股份有限公司 | Trough mixer device for realizing efficient SNCR (selective non-catalytic reduction) denitration of flue gas of pulverized coal fired boiler |
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CN109966899A (en) * | 2019-05-07 | 2019-07-05 | 华能国际电力股份有限公司 | Trough mixer device for realizing efficient SNCR (selective non-catalytic reduction) denitration of flue gas of pulverized coal fired boiler |
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