WO2021217757A1 - Coaxial mid-drive motor - Google Patents

Coaxial mid-drive motor Download PDF

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Publication number
WO2021217757A1
WO2021217757A1 PCT/CN2020/091259 CN2020091259W WO2021217757A1 WO 2021217757 A1 WO2021217757 A1 WO 2021217757A1 CN 2020091259 W CN2020091259 W CN 2020091259W WO 2021217757 A1 WO2021217757 A1 WO 2021217757A1
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WO
WIPO (PCT)
Prior art keywords
sun gear
hole
mounted motor
motor according
clutch
Prior art date
Application number
PCT/CN2020/091259
Other languages
French (fr)
Chinese (zh)
Inventor
倪捷
陈文胜
吴启皇
徐嘉伟
周进宏
王宇峰
Original Assignee
浙江绿源电动车有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江绿源电动车有限公司 filed Critical 浙江绿源电动车有限公司
Publication of WO2021217757A1 publication Critical patent/WO2021217757A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/55Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62JCYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J31/00Installations of lubricating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/006Structural association of a motor or generator with the drive train of a motor vehicle
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the invention relates to a coaxial mid-mounted motor, in particular to a coaxial mid-mounted motor.
  • the mid-mounted motor refers to a motor in which the drive motor of the electric-assisted bicycle is installed in the middle of the body, that is, the pedal position.
  • the motor is connected to the body and is connected to the rear wheel through a chain to transmit power.
  • the motor There are pedals installed on both sides of the bicycle, and the rider can use the pedals to realize the human riding of the bicycle, or choose the way of riding the motor with the human power.
  • the axis of the drive shaft of the central motor and the drive shaft of the pedal crank do not overlap, and there is a large mechanical loss in the power output transmission process.
  • the transmission process of the rotor assembly of the motor and the gear transmission mechanism is complicated, which is easy to cause wear, and the noise during the operation of the motor is large, which affects the service life of the motor. Therefore, it needs to be improved.
  • the present invention aims at the misalignment of the shaft centers of the drive shaft of the central motor and the drive shaft of the pedal crank existing in the prior art, and the transmission process of the rotor assembly of the motor and the gear transmission mechanism is complicated, which is easy to cause wear, and the motor is noisy during operation. Defects affecting the service life of the motor provide a new coaxial mid-mounted motor.
  • a coaxial mid-mounted motor includes a casing, a bottom bracket, a stator assembly, a rotor assembly, a transmission module, and a clutch module.
  • the stator assembly, the rotor assembly, the transmission module, and the clutch module are located in the Inside the casing, the stator assembly is sleeved inside the rotor assembly and connected to the casing, and the central shaft passes through the stator assembly, the rotor assembly, the transmission module, and the clutch module
  • the speed change module is connected to the rotor assembly, the clutch module is connected to the bottom shaft and the speed change module, respectively, and the bottom shaft passes through the casing and protrudes out of the casing.
  • the casing provides support, positioning and protection for stator components, rotor components and other components, so that they can be installed and positioned reliably and protected from external forces.
  • the driving torque can be generated by the law of electromagnetic induction, so that the rotor assembly rotates relative to the stator assembly.
  • the central shaft passes through the stator assembly, the rotor assembly, the transmission module, and the clutch module at the same time, so that the stator assembly and the rotor assembly can directly provide power for the transmission module.
  • the clutch module is respectively connected with the bottom bracket and the transmission module.
  • the transmission module can directly drive the clutch module and its external components to output power to the outside of the motor.
  • the user can also make the bottom bracket through the external components of the bottom bracket Rotate to directly drive the clutch module and its external components to achieve power output.
  • the invention makes the axis of the stator assembly, the rotor assembly, the transmission module, and the central shaft coincide, the entire transmission process is simple, the mechanical loss in the power output transmission process is small, and it is not easy to cause abrasion.
  • the noise is small, which is beneficial to prolong the service life of the motor.
  • a central partition is arranged in the casing, and the central partition divides the inside of the casing into a first cavity and a second cavity,
  • the bottom bracket passes through the center partition, the transmission module penetrates the center partition and is connected to the rotor assembly, and the stator assembly and the rotor assembly are arranged in the first cavity,
  • the speed change module and the clutch module are arranged in the second cavity.
  • stator assembly and the rotor assembly By installing the stator assembly and the rotor assembly in the first cavity, and the variable speed module in the second cavity, it is not easy to influence each other, thereby improving the stability and reliability of the present invention.
  • the transmission module includes a sun gear and a planetary reduction mechanism, the planetary reduction mechanism is connected to the clutch module, and the sun gear is sleeved on the central shaft. Between the central partition plate, one end of the sun gear is connected with the rotor assembly, and the other end of the sun gear is meshed with the planetary deceleration mechanism.
  • the sun gear is sleeved outside the central axis and directly connected to the rotor assembly, which can further effectively solve the problem of radial runout caused by the different axial degrees of the rotor assembly and the sun gear, thereby improving the stability of the operating state of the rotor assembly.
  • the gear wear and motor noise are reduced, the service life of the motor is prolonged, and the planetary deceleration mechanism can realize the deceleration effect, so that the present invention has the advantages of stable operation, low noise and high torque.
  • the planetary reduction mechanism includes a planetary carrier, a planetary gear, and an inner ring gear, the planetary gear is arranged on the planetary carrier, and the planetary gear and the The sun gear and the inner gear are engaged, the inner gear is connected with the casing, and the planet carrier is connected with the clutch module.
  • the planetary carrier provides the installation position for the planetary gear.
  • the planetary gear is used to mesh with the sun gear and the ring gear.
  • the planetary gear rotates on the sun gear and drives the planetary carrier to rotate relative to the ring gear through its rotation, thereby driving the clutch module Realize power output. Fixing the inner gear ring to the casing can ensure the entire power transmission process is more stable.
  • the planetary carrier is connected to the sun gear through a bearing.
  • the planetary support is connected to the sun gear through a bearing, so that the rotation process of the planetary support is more stable while ensuring that it can rotate smoothly.
  • the planetary carrier is connected to the central partition through a bearing.
  • the planetary carrier is connected to the central partition through a bearing, which ensures smooth rotation of the planetary carrier and makes the rotation process of the planetary carrier more stable.
  • a rotor through hole is arranged in the middle of the rotor assembly, and the sun gear is provided with a first bend at a position corresponding to the rotor through hole, and The first bend passes through the rotor through hole and fits with the rotor through hole.
  • the design of the first bend can achieve rapid and precise positioning during the installation and fixation process of the rotor assembly and the sun gear, simplifying the installation steps.
  • the stator assembly is provided with a stator groove at a position corresponding to the first bend, and the stator groove is connected to the first bend.
  • Match is a stator groove at a position corresponding to the first bend, and the stator groove is connected to the first bend.
  • the stator groove can partially accommodate the sun gear, saving the axial installation space of the sun gear.
  • a central partition through hole is arranged in the middle of the central partition, and the sun gear is provided with a second partition at a position corresponding to the central partition through hole. Bending, the second bending passes through the through hole of the central partition plate and is adapted to the through hole of the central partition plate.
  • the design of the second bend can enable the sun gear and the through hole of the central partition plate to achieve rapid positioning during the installation process, simplifying the installation steps.
  • the aforementioned coaxial mid-mounted motor further includes a sun gear support bearing, and the sun gear support bearing is sleeved between the central shaft and the sun gear.
  • the sun gear is provided with a semi-closed bearing accommodating groove, and the bearing accommodating groove is matched with the sun gear supporting bearing and accommodates the sun gear Support bearing.
  • the semi-closed bearing accommodating groove is used to accommodate and protect the sun gear support bearing, provides a relatively stable working environment for the sun gear support bearing, and can also realize the detachable connection between the sun gear support bearing and the sun gear, which is convenient for installation and disassembly.
  • the aforementioned coaxial mid-mounted motor further includes a sun gear pressing plate, the sun gear pressing plate is detachably connected to the bearing accommodating groove, and the sun gear pressing plate is opposite to the sun gear supporting bearing. conflict.
  • the sun gear pressing plate further fixes the sun gear support shaft to prevent it from displacement due to external forces such as bumps.
  • the above-mentioned coaxial mid-mounted motor further includes a connecting member
  • the rotor assembly is provided with a rotor connecting hole on the periphery of the rotor through hole, and the first bend is connected to the rotor
  • a sun gear connecting hole is provided at the corresponding position of the connecting hole
  • the sun gear pressing plate is provided with a pressing plate connecting hole at a position corresponding to the rotor connecting hole, and the connecting piece passes through the rotor connecting hole, the sun gear connecting hole, Pressure plate connection hole.
  • the connecting piece passes through the rotor connection hole, the sun gear connection hole, and the pressure plate connection hole at the same time, and simultaneously realizes the fixation between the rotor assembly, the sun gear and the sun gear pressure plate, saves design space, and makes the structure of the present invention more compact.
  • the aforementioned coaxial mid-mounted motor further includes a sprocket bracket, and the sprocket bracket is connected to the clutch module.
  • the sprocket bracket When in use, the sprocket bracket can be connected to an external sprocket. Driven by the clutch module, the sprocket bracket drives the external sprocket to rotate together to realize the power output of the motor.
  • the above-mentioned coaxial mid-mounted motor further includes a pedal crank, and the pedal crank is connected with the part of the central shaft extending out of the casing.
  • the pedal crank connected with the central shaft can drive the central shaft to rotate under the action of manpower, and then drive the clutch module through the central shaft to realize the power output of manpower.
  • a positioning shaft is provided on the planetary carrier, a positioning connector is provided on the clutch module, and the positioning shaft is adapted to the positioning connector,
  • the planetary carrier and the clutch module are connected by the positioning shaft and the positioning connector, and the planetary gear is sleeved outside the positioning shaft.
  • the design of the positioning shaft and the positioning connector can realize the rapid installation and fixation of the planetary carrier and the clutch module, and transmit the power of the planetary carrier to the clutch module.
  • a first boss is provided on the outer side of the planetary carrier, a second boss is provided on the outer side of the clutch module, and the positioning shaft is provided on the first On the boss, the positioning connector is arranged on the second boss.
  • the first boss and the second boss respectively provide installation space for the positioning shaft and the positioning connector, so that the spatial layout of the present invention is more reasonable.
  • the above-mentioned coaxial mid-mounted motor includes a clutch outer ring, a clutch middle gear ring, and a clutch inner sleeve that are sleeved from the outside to the inside in sequence, and the clutch inner sleeve is sleeved on
  • the middle shaft is externally connected with the middle shaft by spline connection
  • the clutch middle gear ring is connected with the sprocket bracket
  • the second boss is arranged on the clutch outer ring.
  • the clutch module adopts the above-mentioned dual-clutch structure to realize the dual-clutch power synthesis output.
  • This structure makes the motor driving force and the human foot force a perfect combination, reduces the structural complexity of the motor, and saves costs.
  • the aforementioned coaxial mid-mounted motor further includes an insulating cooling liquid, and the insulating cooling liquid is located in the first cavity.
  • the insulating cooling liquid in the first cavity is in a flowing state, and flows inside the casing with the rotation of the rotor assembly, and makes full contact with various heating components for heat exchange, which greatly improves the heat dissipation efficiency.
  • the above-mentioned coaxial mid-mounted motor further includes gear lubricating oil, and the gear lubricating oil is located in the second cavity.
  • the gear lubricating oil cools the transmission module while lubricating it, effectively reducing the mechanical friction and heat generated by gear meshing, reducing the wear on the surface of the gear teeth, and prolonging the service life of the gear.
  • the aforementioned coaxial mid-mounted motor further includes a sun gear oil seal, and the sun gear oil seal is sleeved between the central shaft and the sun gear.
  • the sun gear oil seal sleeved between the central shaft and the sun gear plays a role of blocking oil and prevents the oil in the first cavity and the second cavity from penetrating each other.
  • the above-mentioned coaxial mid-mounted motor further includes a middle partition oil seal, and the middle partition oil seal is sleeved between the second bend and the through hole of the center partition.
  • the middle partition oil seal sleeved between the second bend and the through hole of the middle partition plays a role of blocking oil and prevents the oil in the first cavity and the second cavity from infiltrating each other.
  • the above-mentioned coaxial mid-mounted motor further includes a first oil-proof breathable valve
  • the first oil-proof breathable valve has an oil-proof breathable membrane built in
  • the first cavity is provided with a through The first vent hole
  • the first oil-proof vent valve is matched with the first vent hole and seals the first vent hole.
  • the design of the first oil-proof breather valve can ensure the internal and external air pressure balance of the first cavity when the motor is working, reduce the pressure difference between the internal and external pressure of the motor caused by the increase or decrease of the internal temperature of the motor, protect the motor, and prolong the service life of the motor.
  • the aforementioned coaxial mid-mounted motor further includes a second oil-proof breathable valve, the second oil-proof breathable valve is provided with an oil-proof breathable membrane, and the second cavity is provided with a through The second vent hole, the second oil-proof vent valve is matched with the second vent hole and seals the second vent hole.
  • the design of the second oil-proof breather valve can ensure the internal and external air pressure balance of the second cavity when the motor is working, reduce the pressure difference between the internal and external pressure of the motor caused by the increase or decrease of the internal temperature of the motor, protect the motor, and prolong the service life of the motor.
  • Figure 1 is a schematic diagram of the structure of the components in the first cavity of the present invention.
  • Figure 2 is a schematic diagram of the structure of the components in the second cavity of the present invention.
  • Figure 3 is a cross-sectional view of the present invention.
  • Figure 4 is a partial enlarged view of part A in Figure 3;
  • Figure 5 is an exploded view of the speed change module and the clutch module in the present invention.
  • Figure 6 is an exploded view of the present invention
  • Fig. 7 is an internal schematic diagram of the first cavity in the present invention.
  • Fig. 8 is an internal schematic diagram of the second cavity in the present invention.
  • Figure 9 is a schematic diagram of the structure of the present invention after being installed on the frame.
  • a coaxial mid-mounted motor includes a casing 1, a central shaft 4, a stator assembly 3, a rotor assembly 2, a transmission module 5, and a clutch module 6, the stator assembly 3, the rotor assembly 2, and the transmission module 5.
  • the clutch module 6 is located inside the casing 1, the stator assembly 3 is sleeved inside the rotor assembly 2 and connected to the casing 1, and the central shaft 4 passes through the stator assembly 3.
  • the rotor assembly 2, the speed change module 5, the clutch module 6, the speed change module 5 is connected to the rotor assembly 2, and the clutch module 6 is respectively connected to the center shaft 4 and the speed change
  • the modules 5 are connected, and the central shaft 4 passes through the casing 1 and extends out of the casing 1.
  • the stator assembly 3 When the motor is energized, the stator assembly 3 is energized, and the rotor assembly 2 and the stator assembly 3 directly generate Lorentz force, and the rotor assembly 2 rotates around the stator assembly 3.
  • the rotor assembly 2 drives the transmission module 5 to rotate.
  • the power of the rotor assembly 2 is transmitted to the clutch module 6 through the transmission module 5 to drive the clutch module 6 to rotate.
  • the clutch module 6 outputs the power of the motor through an external power output component.
  • the external power component of the bottom bracket 4 drives the bottom shaft 4 to rotate, the bottom bracket 4 drives the clutch module 6 to work, and finally the clutch module 6 outputs the power of the manpower through the external power output component.
  • a central partition 13 is provided in the casing 1, and the central partition 13 divides the inside of the casing 1 into a first cavity 11 and a second cavity 12, and the central shaft 4 passes through
  • the middle partition 13 and the transmission module 5 are connected to the rotor assembly 2 through the middle partition 13, and the stator assembly 3 and the rotor assembly 2 are arranged in the first cavity 11 ,
  • the transmission module 5 and the clutch module 6 are arranged in the second cavity 12.
  • the transmission module 5 includes a sun gear 51 and a planetary deceleration mechanism 52, the planetary deceleration mechanism 52 is connected to the clutch module 6, and the sun gear 51 is sleeved on the central shaft 4 and the central partition plate. 13, one end of the sun gear 51 is connected with the rotor assembly 2, and the other end of the sun gear 51 is meshed with the planetary reduction mechanism 52.
  • the planetary reduction mechanism 52 includes a planetary carrier 521, a planetary gear 523, and an inner ring gear 522.
  • the planetary gear 523 is arranged on the planetary carrier 521, and the planetary gear 523 is connected to the sun gear 51, The inner gear ring 522 is engaged, the inner gear ring 522 is connected with the casing 1, and the planet carrier 521 is connected with the clutch module 6.
  • the planet carrier 521 is connected to the sun gear 51 through a bearing.
  • the planetary support 521 is connected to the central partition 13 through a bearing.
  • the rotor assembly 2 is provided with a rotor through hole 21 in the middle
  • the sun gear 51 is provided with a first bend 511 at a position corresponding to the rotor through hole 21, and the first bend 511 passes through the
  • the rotor through hole 21 is matched with the rotor through hole 21.
  • the stator assembly 3 is provided with a stator groove 31 at a position corresponding to the first bend 511, and the stator groove 31 is adapted to the first bend 511.
  • a central partition through hole 131 is provided in the middle of the central partition 13, the sun gear 51 is provided with a second bend 512 at a position corresponding to the central partition through hole 131, and the second bend The fold 512 passes through the central partition through hole 131 and fits with the central partition through hole 131.
  • a sun gear supporting bearing 513 is further included, and the sun gear supporting bearing 513 is sleeved between the central shaft 4 and the sun gear 51.
  • the sun gear 51 is provided with a semi-closed bearing accommodating groove 514, and the bearing accommodating groove 514 is matched with the sun gear supporting bearing 513 and accommodating the sun gear supporting bearing 513.
  • it further includes a sun gear pressing plate 515, the sun gear pressing plate 515 is detachably connected to the bearing accommodating groove 514, and the sun gear pressing plate 515 is in conflict with the sun gear supporting bearing 513.
  • the rotor assembly 2 is provided with a rotor connecting hole 22 on the periphery of the rotor through hole 21, and the first bend 511 is provided with a sun at a position corresponding to the rotor connecting hole 22.
  • Wheel connecting hole 516, the sun gear pressing plate 515 is provided with a pressing plate connecting hole 517 at a position corresponding to the rotor connecting hole 22, and the connecting piece 9 passes through the rotor connecting hole 22, the sun gear connecting hole 516, ⁇ 517 ⁇ Pressure plate connection hole 517.
  • the sprocket bracket 7 is further included, and the sprocket bracket 7 is connected with the clutch module 6.
  • the pedal crank 8 is also included, and the pedal crank 8 is connected with the part of the central shaft 4 that protrudes from the casing 1.
  • the planetary carrier 521 is provided with a positioning shaft 524
  • the clutch module 6 is provided with a positioning connector 611
  • the positioning shaft 524 is adapted to the positioning connector 611
  • the planet carrier 521 is connected to the The clutch module 6 is connected by the positioning shaft 524 and the positioning connecting member 611, and the planet gear 523 is sleeved outside the positioning shaft 524.
  • a first boss 525 is provided on the outer side of the planet carrier 521
  • a second boss 612 is provided on the outer side of the clutch module 6
  • the positioning shaft 524 is provided on the first boss 525
  • the positioning The connecting piece 611 is arranged on the second boss 612.
  • the clutch module 6 includes a clutch outer ring 61, a clutch ring gear 62, and a clutch inner sleeve 63 that are sleeved in sequence from the outside to the inner shaft.
  • the clutch inner sleeve 63 is sleeved outside the middle shaft 4 and It is splined with the bottom shaft 4, the clutch gear 62 is connected with the sprocket bracket 7, and the second boss 612 is provided on the clutch outer ring 61.
  • an insulating cooling liquid 14 is further included, and the insulating cooling liquid 14 is located in the first cavity 11.
  • the gear lubricant 15 is further included, and the gear lubricant 15 is located in the second cavity 12.
  • a sun gear oil seal 518 is further included, and the sun gear oil seal 518 is sleeved between the central shaft 4 and the sun gear 51.
  • it further includes a middle diaphragm oil seal 132 which is sleeved between the second bend 512 and the middle diaphragm through hole 131.
  • it further includes a first oil-proof breathable valve 111, said first oil-proof breathable valve 111 is built-in with an oil-proof breathable membrane, the first cavity 11 is provided with a through first breathable hole 112, the first oil-proof breathable valve 111 An oil-proof vent valve 111 is matched with the first vent hole 112 and seals the first vent hole 112.
  • it further includes a second oil-proof and breathable valve 121, the second oil-proof and breathable valve 121 is built with an oil-proof and breathable membrane, the second cavity 12 is provided with a through second breathable hole 122, the first The second oil-proof vent valve 121 is matched with the second vent hole 122 and seals the second vent hole 122.
  • the present invention is fixed to the middle of the frame, the sprocket bracket 7 is externally connected to the sprocket, and the pedal crank 8 is externally connected to the pedal.
  • the stator assembly 3 in the first cavity 11 When the motor is energized, the stator assembly 3 in the first cavity 11 is energized, the rotor assembly 2 and the stator assembly 3 directly generate Lorentz force, and the rotor assembly 2 rotates around the stator assembly 3.
  • the rotor assembly 2 drives the sun gear 51 to rotate synchronously, the sun gear 51 in turn drives the planet gear 523 in the second cavity 12 to rotate, and the planet gear 523 drives the planet carrier 521 to rotate to complete the power deceleration conversion.
  • the planetary gear 523 drives the clutch outer ring 61 to rotate through the positioning shaft 524 and the positioning connector 611.
  • the clutch outer ring 61 drives the clutch middle gear 62 to rotate through the pawl.
  • the clutch middle gear 62 drives the sprocket support 7 and the external The sprocket rotates to complete the power output of the motor.
  • the pedal crank 8 drives the central shaft 4 to rotate, the central shaft 4 drives the clutch inner sleeve 63, and the clutch inner sleeve 63 drives the clutch gear ring 62 through the pawl. Rotation occurs, and finally, the gear ring 62 in the clutch drives the sprocket bracket 7 and the external sprocket to rotate to complete the power output of manpower.
  • the insulating cooling liquid 14 flows in the first cavity 11, fully contacts the stator assembly 3 and other heat-generating components and exchanges heat, and then transfers the heat to the casing 1 and then radiates to the outside air.
  • the gear lubricating oil 15 flows in the second cavity 12, fully contacts the planetary gear 523, the ring gear 522 and other components and performs a lubricating function, transfers heat to the casing 1, and then radiates to the outside air.
  • the temperature in the casing 1 gradually rises, and the air pressure also gradually rises.
  • the gas in the first cavity 11 flows to the outside of the casing 1 through the first oil-proof and breathable valve 111.
  • the gas in the second cavity 12 flows to the outside of the casing 1 through the second oil-proof and breathable valve 121.
  • the temperature in the casing 1 gradually decreases, and the air pressure also gradually decreases.
  • the air outside the casing 1 flows into the casing 1 through the first oil-proof breather valve 111 and the second oil-proof breather valve 121.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

Disclosed is a coaxial mid-drive motor, comprising a housing, a bottom bracket, a stator assembly, a rotor assembly, a speed change module, and a clutch module. The stator assembly, the rotor assembly, the speed change module, and the clutch module are located in the housing. The stator assembly is sleeved inside the rotor assembly and connected to the housing. The bottom bracket passes through the stator assembly, the rotor assembly, the speed change module, and the clutch module. The speed change module is connected to the rotor assembly. The clutch module is respectively connected to the bottom bracket and the speed change module. The bottom bracket passes through the housing and protrudes out of the housing. The above design of the present invention enables the axes of the stator assembly, the rotor assembly, the speed change module, and the bottom bracket to coincide with each other, simplifies the entire transmission process, reduces mechanical losses during power output transmission, and does not easily result in wear and tear. The motor generates little noise during operation, and the service life thereof is extended.

Description

一种同轴式中置电机A coaxial mid-mounted motor 技术领域Technical field
本发明涉及一种同轴式中置电机,尤其涉及一种同轴式中置电机。The invention relates to a coaxial mid-mounted motor, in particular to a coaxial mid-mounted motor.
背景技术Background technique
在电动助力自行车领域,中置电机是指电动助力自行车的驱动电机安装在车身的中间位置即脚踏位置的电机,该电机与车身连接,并通过链条与后轮进行连接而传递动力,同时电机的两侧安装有脚踏,骑行者可以通过脚踏实现自行车的人力骑行,也可以选择电机配合人力的方式骑行。现有的市场上中置电机传动轴与脚踏曲柄的传动轴的轴心不重合,动力输出传递过程中有较大的机械损耗。电机的转子组件与齿轮变速机构的传动过程复杂,容易造成磨损,电机运行时噪音大,影响电机的使用寿命,故需要对此做出改进。In the field of electric-assisted bicycles, the mid-mounted motor refers to a motor in which the drive motor of the electric-assisted bicycle is installed in the middle of the body, that is, the pedal position. The motor is connected to the body and is connected to the rear wheel through a chain to transmit power. At the same time, the motor There are pedals installed on both sides of the bicycle, and the rider can use the pedals to realize the human riding of the bicycle, or choose the way of riding the motor with the human power. In the existing market, the axis of the drive shaft of the central motor and the drive shaft of the pedal crank do not overlap, and there is a large mechanical loss in the power output transmission process. The transmission process of the rotor assembly of the motor and the gear transmission mechanism is complicated, which is easy to cause wear, and the noise during the operation of the motor is large, which affects the service life of the motor. Therefore, it needs to be improved.
发明内容Summary of the invention
本发明针对现有技术中存在的中置电机传动轴与脚踏曲柄的传动轴的轴心不重合,电机的转子组件与齿轮变速机构的传动过程复杂,容易造成磨损,电机运行时噪音大,影响电机的使用寿命等缺陷,提供了一种新的同轴式中置电机。The present invention aims at the misalignment of the shaft centers of the drive shaft of the central motor and the drive shaft of the pedal crank existing in the prior art, and the transmission process of the rotor assembly of the motor and the gear transmission mechanism is complicated, which is easy to cause wear, and the motor is noisy during operation. Defects affecting the service life of the motor provide a new coaxial mid-mounted motor.
为了解决上述技术问题,本发明通过以下技术方案实现:In order to solve the above technical problems, the present invention is implemented through the following technical solutions:
一种同轴式中置电机,包括机壳、中轴、定子组件、转子组件、变速模块、离合器模块,所述定子组件、所述转子组件、所述变速模块、所述离合器模块位于所述机壳内部,所述定子组件套设在所述转子组件内部并连接到所述机壳上,所述中轴穿过所述定子组件、所述转子组件、所述变速模块、所述离合器模块,所述变速模块与所述转子组件相连接,所述离合器模块分别与所述中轴、所述变速模块相连接,所述中轴穿过所述机壳并伸出所述机壳外。A coaxial mid-mounted motor includes a casing, a bottom bracket, a stator assembly, a rotor assembly, a transmission module, and a clutch module. The stator assembly, the rotor assembly, the transmission module, and the clutch module are located in the Inside the casing, the stator assembly is sleeved inside the rotor assembly and connected to the casing, and the central shaft passes through the stator assembly, the rotor assembly, the transmission module, and the clutch module The speed change module is connected to the rotor assembly, the clutch module is connected to the bottom shaft and the speed change module, respectively, and the bottom shaft passes through the casing and protrudes out of the casing.
机壳为定子组件、转子组件等部件提供支撑定位与保护,使其安装定位可靠,免受外力损坏。在定子组件通电时,能够通过电磁感应定律产生驱动扭矩,从而使转子组件相对定子组件转动。本发明中,中轴同时穿过定子组件、转子组件、变速模块、离合器模块,这样定子组件、转子组件就可直接为变速模块提供动力。离合器模块分别与中轴、变速模块相连接,一方面变速模块可以直接驱动离合器模块及其外接部件从而将动力输出到电机外部,另一方面,使用者也可以通过中轴的外接部件让中轴转动,从而直接驱动离合器模块及其外接部件实现动力输 出。The casing provides support, positioning and protection for stator components, rotor components and other components, so that they can be installed and positioned reliably and protected from external forces. When the stator assembly is energized, the driving torque can be generated by the law of electromagnetic induction, so that the rotor assembly rotates relative to the stator assembly. In the present invention, the central shaft passes through the stator assembly, the rotor assembly, the transmission module, and the clutch module at the same time, so that the stator assembly and the rotor assembly can directly provide power for the transmission module. The clutch module is respectively connected with the bottom bracket and the transmission module. On the one hand, the transmission module can directly drive the clutch module and its external components to output power to the outside of the motor. On the other hand, the user can also make the bottom bracket through the external components of the bottom bracket Rotate to directly drive the clutch module and its external components to achieve power output.
本发明通过上述设计,使定子组件、转子组件、变速模块、中轴的轴心重合,整个传动过程简单,动力输出传递过程中的机械损耗小,不容易造成磨损。电机运行时噪音小,有利于延长电机的使用寿命。Through the above design, the invention makes the axis of the stator assembly, the rotor assembly, the transmission module, and the central shaft coincide, the entire transmission process is simple, the mechanical loss in the power output transmission process is small, and it is not easy to cause abrasion. When the motor is running, the noise is small, which is beneficial to prolong the service life of the motor.
作为优选,上述所述的一种同轴式中置电机,所述机壳内设置有中隔板,所述中隔板将所述机壳内部分割为第一腔体、第二腔体,所述中轴穿过所述中隔板,所述变速模块穿过所述中隔板与所述转子组件相连接,所述定子组件、所述转子组件设置在所述第一腔体中,所述变速模块、所述离合器模块设置在所述第二腔体中。Preferably, in the aforementioned coaxial mid-mounted motor, a central partition is arranged in the casing, and the central partition divides the inside of the casing into a first cavity and a second cavity, The bottom bracket passes through the center partition, the transmission module penetrates the center partition and is connected to the rotor assembly, and the stator assembly and the rotor assembly are arranged in the first cavity, The speed change module and the clutch module are arranged in the second cavity.
通过将定子组件、转子组件安装于第一腔体中,变速模块安装于第二腔体中,使其不易相互影响,进而提高了本发明的稳定性和可靠性。By installing the stator assembly and the rotor assembly in the first cavity, and the variable speed module in the second cavity, it is not easy to influence each other, thereby improving the stability and reliability of the present invention.
作为优选,上述所述的一种同轴式中置电机,所述变速模块包括太阳轮和行星减速机构,行星减速机构与所述离合器模块相连接,所述太阳轮套设在所述中轴与所述中隔板之间,所述太阳轮一端与所述转子组件相连接,所述太阳轮的另一端与所述行星减速机构相啮合。Preferably, in the aforementioned coaxial mid-mounted motor, the transmission module includes a sun gear and a planetary reduction mechanism, the planetary reduction mechanism is connected to the clutch module, and the sun gear is sleeved on the central shaft. Between the central partition plate, one end of the sun gear is connected with the rotor assembly, and the other end of the sun gear is meshed with the planetary deceleration mechanism.
将太阳轮套设中轴外并直接与转子组件相连接,能够进一步有效地解决因转子组件与太阳轮不同轴度而引起的径向跳动的问题,从而提高转子组件运行状态的稳定性,减小齿轮磨损及电机噪音,延长电机使用寿命,行星减速机构能够实现减速效果,使本发明具有运转平稳、低噪音、高扭矩的优点。The sun gear is sleeved outside the central axis and directly connected to the rotor assembly, which can further effectively solve the problem of radial runout caused by the different axial degrees of the rotor assembly and the sun gear, thereby improving the stability of the operating state of the rotor assembly. The gear wear and motor noise are reduced, the service life of the motor is prolonged, and the planetary deceleration mechanism can realize the deceleration effect, so that the present invention has the advantages of stable operation, low noise and high torque.
作为优选,上述所述的一种同轴式中置电机,所述行星减速机构包括行星支架、行星轮、内齿圈,所述行星轮设置在所述行星支架上,所述行星轮与所述太阳轮、所述内齿圈啮合,所述内齿圈与所述机壳相连接,所述行星支架与所述离合器模块相连接。Preferably, in the above-mentioned coaxial mid-mounted motor, the planetary reduction mechanism includes a planetary carrier, a planetary gear, and an inner ring gear, the planetary gear is arranged on the planetary carrier, and the planetary gear and the The sun gear and the inner gear are engaged, the inner gear is connected with the casing, and the planet carrier is connected with the clutch module.
行星支架为行星轮提供安装位置,行星轮用于与太阳轮和内齿圈啮合,行星轮在太阳轮带动进行自转,并通过其自转带动行星支架一起相对内齿圈发生转动,从而带动离合器模块实现动力输出。将内齿圈固定到机壳上,可以保证整个动力传输过程更加平稳。The planetary carrier provides the installation position for the planetary gear. The planetary gear is used to mesh with the sun gear and the ring gear. The planetary gear rotates on the sun gear and drives the planetary carrier to rotate relative to the ring gear through its rotation, thereby driving the clutch module Realize power output. Fixing the inner gear ring to the casing can ensure the entire power transmission process is more stable.
作为优选,上述所述的一种同轴式中置电机,所述行星支架通过轴承连接到所述太阳轮上。Preferably, in the aforementioned coaxial mid-mounted motor, the planetary carrier is connected to the sun gear through a bearing.
将行星支架通过轴承连接到太阳轮上,在保证其可以流畅转动的同时,使行星支架的转动过程更加平稳。The planetary support is connected to the sun gear through a bearing, so that the rotation process of the planetary support is more stable while ensuring that it can rotate smoothly.
作为优选,上述所述的一种同轴式中置电机,所述行星支架通过轴承连接到所述中隔板上。Preferably, in the above-mentioned coaxial mid-mounted motor, the planetary carrier is connected to the central partition through a bearing.
将行星支架通过轴承连接到中隔板上,在保证其可以流畅转动的同时,使行星支架的转动过程更加平稳。The planetary carrier is connected to the central partition through a bearing, which ensures smooth rotation of the planetary carrier and makes the rotation process of the planetary carrier more stable.
作为优选,上述所述的一种同轴式中置电机,所述转子组件中间设置有转子通孔,所述太阳轮在与所述转子通孔相对应位置设置有第一弯折,所述第一弯折穿过所述转子通孔并与所述转子通孔相适配。Preferably, in the aforementioned coaxial mid-mounted motor, a rotor through hole is arranged in the middle of the rotor assembly, and the sun gear is provided with a first bend at a position corresponding to the rotor through hole, and The first bend passes through the rotor through hole and fits with the rotor through hole.
第一弯折的设计可以在转子组件与太阳轮的安装固定过程中实现快速精准定位,简化安装步骤。The design of the first bend can achieve rapid and precise positioning during the installation and fixation process of the rotor assembly and the sun gear, simplifying the installation steps.
作为优选,上述所述的一种同轴式中置电机,所述定子组件在与所述第一弯折相对应位置上设置有定子凹槽,所述定子凹槽与所述第一弯折相适配。Preferably, in the aforementioned coaxial mid-mounted motor, the stator assembly is provided with a stator groove at a position corresponding to the first bend, and the stator groove is connected to the first bend. Match.
定子凹槽可以部分容纳太阳轮,节省了太阳轮的轴向安装空间。The stator groove can partially accommodate the sun gear, saving the axial installation space of the sun gear.
作为优选,上述所述的一种同轴式中置电机,所述中隔板中间设置有中隔板通孔,所述太阳轮在与所述中隔板通孔相对应位置设置有第二弯折,所述第二弯折穿过所述中隔板通孔并与所述中隔板通孔相适配。Preferably, in the aforementioned coaxial mid-mounted motor, a central partition through hole is arranged in the middle of the central partition, and the sun gear is provided with a second partition at a position corresponding to the central partition through hole. Bending, the second bending passes through the through hole of the central partition plate and is adapted to the through hole of the central partition plate.
第二弯折的设计可以使太阳轮与中隔板通孔在安装过程中实现快速定位,简化安装步骤。The design of the second bend can enable the sun gear and the through hole of the central partition plate to achieve rapid positioning during the installation process, simplifying the installation steps.
作为优选,上述所述的一种同轴式中置电机,还包括太阳轮支撑轴承,所述太阳轮支撑轴承套设在所述中轴与所述太阳轮之间。Preferably, the aforementioned coaxial mid-mounted motor further includes a sun gear support bearing, and the sun gear support bearing is sleeved between the central shaft and the sun gear.
将太阳轮支撑轴承套设在中轴与太阳轮之间,可以使太阳轮的转动过程更加流畅、平稳。Setting the sun gear support bearing between the central shaft and the sun gear can make the rotation process of the sun gear smoother and more stable.
作为优选,上述所述的一种同轴式中置电机,所述太阳轮设置有半封闭的轴承容纳槽,所述轴承容纳槽与所述太阳轮支撑轴承相适配并容纳所述太阳轮支撑轴承。Preferably, in the above-mentioned coaxial mid-mounted motor, the sun gear is provided with a semi-closed bearing accommodating groove, and the bearing accommodating groove is matched with the sun gear supporting bearing and accommodates the sun gear Support bearing.
半封闭的轴承容纳槽用于容纳并保护太阳轮支撑轴承,为太阳轮支撑轴承提供了一个相对稳定的工作环境,还可以实现太阳轮支撑轴承与太阳轮的拆卸式连接,便于安装和拆卸。The semi-closed bearing accommodating groove is used to accommodate and protect the sun gear support bearing, provides a relatively stable working environment for the sun gear support bearing, and can also realize the detachable connection between the sun gear support bearing and the sun gear, which is convenient for installation and disassembly.
作为优选,上述所述的一种同轴式中置电机,还包括太阳轮压板,所述太阳轮压板与所述轴承容纳槽拆卸式连接,所述太阳轮压板与所述太阳轮支撑轴承相抵触。Preferably, the aforementioned coaxial mid-mounted motor further includes a sun gear pressing plate, the sun gear pressing plate is detachably connected to the bearing accommodating groove, and the sun gear pressing plate is opposite to the sun gear supporting bearing. conflict.
太阳轮压板进一步固定太阳轮支撑轴,防止其因为颠簸等外力因素发生位移。The sun gear pressing plate further fixes the sun gear support shaft to prevent it from displacement due to external forces such as bumps.
作为优选,上述所述的一种同轴式中置电机,还包括连接件,所述转子组件在所述转子通孔的周边设置有转子连接孔,所述第一弯折在与所述转子连接孔对应位置设置有太阳轮连接孔,所述太阳轮压板在与所述转子连接孔对应位置设置有压板连接孔,所述连接件穿过所述转子连接孔、所述太阳轮连接孔、压板连接孔。Preferably, the above-mentioned coaxial mid-mounted motor further includes a connecting member, the rotor assembly is provided with a rotor connecting hole on the periphery of the rotor through hole, and the first bend is connected to the rotor A sun gear connecting hole is provided at the corresponding position of the connecting hole, the sun gear pressing plate is provided with a pressing plate connecting hole at a position corresponding to the rotor connecting hole, and the connecting piece passes through the rotor connecting hole, the sun gear connecting hole, Pressure plate connection hole.
连接件同时穿过转子连接孔、太阳轮连接孔、压板连接孔,同时实现了转子组件、太阳轮、太阳轮压板三者之间的固定,节约设计空间,使本发明的结构更加紧凑。The connecting piece passes through the rotor connection hole, the sun gear connection hole, and the pressure plate connection hole at the same time, and simultaneously realizes the fixation between the rotor assembly, the sun gear and the sun gear pressure plate, saves design space, and makes the structure of the present invention more compact.
作为优选,上述所述的一种同轴式中置电机,还包括链轮支架,所述链轮支架与所述离合器模块相连接。Preferably, the aforementioned coaxial mid-mounted motor further includes a sprocket bracket, and the sprocket bracket is connected to the clutch module.
使用时,链轮支架可以外接链轮,在离合器模块的驱动下,链轮支架带动其外接链轮一起发生转动从而实现电机的动力输出。When in use, the sprocket bracket can be connected to an external sprocket. Driven by the clutch module, the sprocket bracket drives the external sprocket to rotate together to realize the power output of the motor.
作为优选,上述所述的一种同轴式中置电机,还包括脚踏曲柄,所述脚踏曲柄与所述中轴伸出所述机壳外的部分相连接。Preferably, the above-mentioned coaxial mid-mounted motor further includes a pedal crank, and the pedal crank is connected with the part of the central shaft extending out of the casing.
与中轴连接的脚踏曲柄可以在人力的作用下带动中轴转动,然后再通过中轴带动离合器模块,实现人力的动力输出。The pedal crank connected with the central shaft can drive the central shaft to rotate under the action of manpower, and then drive the clutch module through the central shaft to realize the power output of manpower.
作为优选,上述所述的一种同轴式中置电机,所述行星支架上设置有定位轴,所述离合器模块设置有定位连接件,所述定位轴与所述定位连接件相适配,所述行星支架与所述离合器模块通过所述定位轴、定位连接件相连接,所述行星轮套设在所述定位轴外。Preferably, in the aforementioned coaxial mid-mounted motor, a positioning shaft is provided on the planetary carrier, a positioning connector is provided on the clutch module, and the positioning shaft is adapted to the positioning connector, The planetary carrier and the clutch module are connected by the positioning shaft and the positioning connector, and the planetary gear is sleeved outside the positioning shaft.
定位轴与定位连接件的设计可以实现行星支架与离合器模块的快速安装固定,将行星支架的动力传输至离合器模块。The design of the positioning shaft and the positioning connector can realize the rapid installation and fixation of the planetary carrier and the clutch module, and transmit the power of the planetary carrier to the clutch module.
作为优选,上述所述的一种同轴式中置电机,所述行星支架外侧设置有第一凸台,所述离合器模块外侧设置有第二凸台,所述定位轴设置在所述第一凸台上, 所述定位连接件设置在所述第二凸台上。Preferably, in the aforementioned coaxial mid-mounted motor, a first boss is provided on the outer side of the planetary carrier, a second boss is provided on the outer side of the clutch module, and the positioning shaft is provided on the first On the boss, the positioning connector is arranged on the second boss.
第一凸台和第二凸台分别为定位轴、定位连接件提供安装空间,使本发明的空间布局更加合理。The first boss and the second boss respectively provide installation space for the positioning shaft and the positioning connector, so that the spatial layout of the present invention is more reasonable.
作为优选,上述所述的一种同轴式中置电机,所述离合器模块包括由外向内依次套设的离合器外圈、离合器中齿圈、离合器内轴套,所述离合器内轴套套设在所述中轴外并与所述中轴花键连接,所述离合器中齿圈与所述链轮支架相连接,所述第二凸台设置在所述离合器外圈上。Preferably, the above-mentioned coaxial mid-mounted motor includes a clutch outer ring, a clutch middle gear ring, and a clutch inner sleeve that are sleeved from the outside to the inside in sequence, and the clutch inner sleeve is sleeved on The middle shaft is externally connected with the middle shaft by spline connection, the clutch middle gear ring is connected with the sprocket bracket, and the second boss is arranged on the clutch outer ring.
离合器模块采用上述双离合结构,实现双离合动力合成输出,该结构使得电机驱动力与人脚踏力得到完美结合,降低了电机的结构复杂度,节约成本。The clutch module adopts the above-mentioned dual-clutch structure to realize the dual-clutch power synthesis output. This structure makes the motor driving force and the human foot force a perfect combination, reduces the structural complexity of the motor, and saves costs.
作为优选,上述所述的一种同轴式中置电机,还包括绝缘冷却液,所述绝缘冷却液位于所述第一腔体内。Preferably, the aforementioned coaxial mid-mounted motor further includes an insulating cooling liquid, and the insulating cooling liquid is located in the first cavity.
位于第一腔体内的绝缘冷却液呈流动状态,随着转子组件的转动在机壳内部流动,与各个发热部件进行充分接触发生热交换,很大程度提高了散热效率。The insulating cooling liquid in the first cavity is in a flowing state, and flows inside the casing with the rotation of the rotor assembly, and makes full contact with various heating components for heat exchange, which greatly improves the heat dissipation efficiency.
作为优选,上述所述的一种同轴式中置电机,还包括齿轮润滑油,所述齿轮润滑油位于所述第二腔体内。Preferably, the above-mentioned coaxial mid-mounted motor further includes gear lubricating oil, and the gear lubricating oil is located in the second cavity.
齿轮润滑油在对变速模块进行润滑的同时对其进行冷却,有效降低齿轮啮合产生的机械摩擦发热,减少齿轮轮齿表面的磨损,延长齿轮的使用寿命。The gear lubricating oil cools the transmission module while lubricating it, effectively reducing the mechanical friction and heat generated by gear meshing, reducing the wear on the surface of the gear teeth, and prolonging the service life of the gear.
作为优选,上述所述的一种同轴式中置电机,还包括太阳轮油封,所述太阳轮油封套设于所述中轴与所述太阳轮之间。Preferably, the aforementioned coaxial mid-mounted motor further includes a sun gear oil seal, and the sun gear oil seal is sleeved between the central shaft and the sun gear.
套设在中轴与太阳轮之间的太阳轮油封起到阻油的作用,防止第一腔体与第二腔体内的油液相互之间渗透。The sun gear oil seal sleeved between the central shaft and the sun gear plays a role of blocking oil and prevents the oil in the first cavity and the second cavity from penetrating each other.
作为优选,上述所述的一种同轴式中置电机,还包括中隔板油封,所述中隔板油封套设于所述第二弯折与所述中隔板通孔之间。Preferably, the above-mentioned coaxial mid-mounted motor further includes a middle partition oil seal, and the middle partition oil seal is sleeved between the second bend and the through hole of the center partition.
套设在第二弯折与中隔板通孔之间的中隔板油封起到阻油的作用,防止第一腔体与第二腔体内的油液相互之间渗透。The middle partition oil seal sleeved between the second bend and the through hole of the middle partition plays a role of blocking oil and prevents the oil in the first cavity and the second cavity from infiltrating each other.
作为优选,上述所述的一种同轴式中置电机,还包括第一防油透气阀,所述第一防油透气阀内置有防油透气膜,所述第一腔体上设置有贯通的第一透气孔,所述第一防油透气阀与所述第一透气孔相适配并密封所述第一透气孔。Preferably, the above-mentioned coaxial mid-mounted motor further includes a first oil-proof breathable valve, the first oil-proof breathable valve has an oil-proof breathable membrane built in, and the first cavity is provided with a through The first vent hole, the first oil-proof vent valve is matched with the first vent hole and seals the first vent hole.
第一防油透气阀的设计可以保证电机工作时第一腔体的内外气压平衡,降低 因电机内部温度升高或降低而引起的电机内外压强差,保护电机,延长电机使用寿命。The design of the first oil-proof breather valve can ensure the internal and external air pressure balance of the first cavity when the motor is working, reduce the pressure difference between the internal and external pressure of the motor caused by the increase or decrease of the internal temperature of the motor, protect the motor, and prolong the service life of the motor.
作为优选,上述所述的一种同轴式中置电机,还包括第二防油透气阀,所述第二防油透气阀内置有防油透气膜,所述第二腔体上设置有贯通的第二透气孔,所述第二防油透气阀与所述第二透气孔相适配并密封所述第二透气孔。Preferably, the aforementioned coaxial mid-mounted motor further includes a second oil-proof breathable valve, the second oil-proof breathable valve is provided with an oil-proof breathable membrane, and the second cavity is provided with a through The second vent hole, the second oil-proof vent valve is matched with the second vent hole and seals the second vent hole.
第二防油透气阀的设计可以保证电机工作时第二腔体的内外气压平衡,降低因电机内部温度升高或降低而引起的电机内外压强差,保护电机,延长电机使用寿命。The design of the second oil-proof breather valve can ensure the internal and external air pressure balance of the second cavity when the motor is working, reduce the pressure difference between the internal and external pressure of the motor caused by the increase or decrease of the internal temperature of the motor, protect the motor, and prolong the service life of the motor.
附图说明Description of the drawings
图1为本发明中第一腔体内的部件的结构示意图;Figure 1 is a schematic diagram of the structure of the components in the first cavity of the present invention;
图2为本发明中第二腔体内的部件的结构示意图;Figure 2 is a schematic diagram of the structure of the components in the second cavity of the present invention;
图3为本发明的剖面图;Figure 3 is a cross-sectional view of the present invention;
图4为图3中A部分的局部放大图;Figure 4 is a partial enlarged view of part A in Figure 3;
图5为本发明中变速模块和离合器模块的爆炸图;Figure 5 is an exploded view of the speed change module and the clutch module in the present invention;
图6为本发明的爆炸图;Figure 6 is an exploded view of the present invention;
图7为本发明中第一腔体的内部示意图;Fig. 7 is an internal schematic diagram of the first cavity in the present invention;
图8为本发明中第二腔体的内部示意图;Fig. 8 is an internal schematic diagram of the second cavity in the present invention;
图9为本发明安装到车架后的结构示意图。Figure 9 is a schematic diagram of the structure of the present invention after being installed on the frame.
具体实施方式Detailed ways
下面结合附图1-9和具体实施方式对本发明作进一步详细描述,但它们不是对本发明的限制:The present invention will be further described in detail below in conjunction with accompanying drawings 1-9 and specific embodiments, but they are not a limitation of the present invention:
实施例1Example 1
一种同轴式中置电机,包括机壳1、中轴4、定子组件3、转子组件2、变速模块5、离合器模块6,所述定子组件3、所述转子组件2、所述变速模块5、所述离合器模块6位于所述机壳1内部,所述定子组件3套设在所述转子组件2内部并连接到所述机壳1上,所述中轴4穿过所述定子组件3、所述转子组件2、所述变速模块5、所述离合器模块6,所述变速模块5与所述转子组件2相连接,所述离合器模块6分别与所述中轴4、所述变速模块5相连接,所述中轴4穿过所述机壳1并伸出所述机壳1外。A coaxial mid-mounted motor includes a casing 1, a central shaft 4, a stator assembly 3, a rotor assembly 2, a transmission module 5, and a clutch module 6, the stator assembly 3, the rotor assembly 2, and the transmission module 5. The clutch module 6 is located inside the casing 1, the stator assembly 3 is sleeved inside the rotor assembly 2 and connected to the casing 1, and the central shaft 4 passes through the stator assembly 3. The rotor assembly 2, the speed change module 5, the clutch module 6, the speed change module 5 is connected to the rotor assembly 2, and the clutch module 6 is respectively connected to the center shaft 4 and the speed change The modules 5 are connected, and the central shaft 4 passes through the casing 1 and extends out of the casing 1.
当电机通电工作时,定子组件3通电,转子组件2与定子组件3直接产生洛伦兹力,转子组件2绕定子组件3转动。转子组件2带动变速模块5转动,转子组件2的动力经变速模块5传输至离合器模块6从而驱动离合器模块6发生转动,最后离合器模块6通过外接的动力输出部件将电机的动力输出。When the motor is energized, the stator assembly 3 is energized, and the rotor assembly 2 and the stator assembly 3 directly generate Lorentz force, and the rotor assembly 2 rotates around the stator assembly 3. The rotor assembly 2 drives the transmission module 5 to rotate. The power of the rotor assembly 2 is transmitted to the clutch module 6 through the transmission module 5 to drive the clutch module 6 to rotate. Finally, the clutch module 6 outputs the power of the motor through an external power output component.
当采用人力驱动时,中轴4的外接动力部件带动中轴4转动,中轴4带动离合器模块6工作,最后离合器模块6通过外接的动力输出部件将人力的动力输出。When driving by manpower, the external power component of the bottom bracket 4 drives the bottom shaft 4 to rotate, the bottom bracket 4 drives the clutch module 6 to work, and finally the clutch module 6 outputs the power of the manpower through the external power output component.
作为优选,所述机壳1内设置有中隔板13,所述中隔板13将所述机壳1内部分割为第一腔体11、第二腔体12,所述中轴4穿过所述中隔板13,所述变速模块5穿过所述中隔板13与所述转子组件2相连接,所述定子组件3、所述转子组件2设置在所述第一腔体11中,所述变速模块5、所述离合器模块6设置在所述第二腔体12中。Preferably, a central partition 13 is provided in the casing 1, and the central partition 13 divides the inside of the casing 1 into a first cavity 11 and a second cavity 12, and the central shaft 4 passes through The middle partition 13 and the transmission module 5 are connected to the rotor assembly 2 through the middle partition 13, and the stator assembly 3 and the rotor assembly 2 are arranged in the first cavity 11 , The transmission module 5 and the clutch module 6 are arranged in the second cavity 12.
作为优选,所述变速模块5包括太阳轮51和行星减速机构52,行星减速机构52与所述离合器模块6相连接,所述太阳轮51套设在所述中轴4与所述中隔板13之间,所述太阳轮51一端与所述转子组件2相连接,所述太阳轮51的另一端与所述行星减速机构52相啮合。Preferably, the transmission module 5 includes a sun gear 51 and a planetary deceleration mechanism 52, the planetary deceleration mechanism 52 is connected to the clutch module 6, and the sun gear 51 is sleeved on the central shaft 4 and the central partition plate. 13, one end of the sun gear 51 is connected with the rotor assembly 2, and the other end of the sun gear 51 is meshed with the planetary reduction mechanism 52.
作为优选,所述行星减速机构52包括行星支架521、行星轮523、内齿圈522,所述行星轮523设置在所述行星支架521上,所述行星轮523与所述太阳轮51、所述内齿圈522啮合,所述内齿圈522与所述机壳1相连接,所述行星支架521与所述离合器模块6相连接。Preferably, the planetary reduction mechanism 52 includes a planetary carrier 521, a planetary gear 523, and an inner ring gear 522. The planetary gear 523 is arranged on the planetary carrier 521, and the planetary gear 523 is connected to the sun gear 51, The inner gear ring 522 is engaged, the inner gear ring 522 is connected with the casing 1, and the planet carrier 521 is connected with the clutch module 6.
作为优选,所述行星支架521通过轴承连接到所述太阳轮51上。Preferably, the planet carrier 521 is connected to the sun gear 51 through a bearing.
作为优选,所述行星支架521通过轴承连接到所述中隔板13上。Preferably, the planetary support 521 is connected to the central partition 13 through a bearing.
作为优选,所述转子组件2中间设置有转子通孔21,所述太阳轮51在与所述转子通孔21相对应位置设置有第一弯折511,所述第一弯折511穿过所述转子通孔21并与所述转子通孔21相适配。Preferably, the rotor assembly 2 is provided with a rotor through hole 21 in the middle, the sun gear 51 is provided with a first bend 511 at a position corresponding to the rotor through hole 21, and the first bend 511 passes through the The rotor through hole 21 is matched with the rotor through hole 21.
作为优选,所述定子组件3在与所述第一弯折511相对应位置上设置有定子凹槽31,所述定子凹槽31与所述第一弯折511相适配。Preferably, the stator assembly 3 is provided with a stator groove 31 at a position corresponding to the first bend 511, and the stator groove 31 is adapted to the first bend 511.
作为优选,所述中隔板13中间设置有中隔板通孔131,所述太阳轮51在与所述中隔板通孔131相对应位置设置有第二弯折512,所述第二弯折512穿过所述中隔板通孔131并与所述中隔板通孔131相适配。Preferably, a central partition through hole 131 is provided in the middle of the central partition 13, the sun gear 51 is provided with a second bend 512 at a position corresponding to the central partition through hole 131, and the second bend The fold 512 passes through the central partition through hole 131 and fits with the central partition through hole 131.
作为优选,还包括太阳轮支撑轴承513,所述太阳轮支撑轴承513套设在所述中轴4与所述太阳轮51之间。Preferably, a sun gear supporting bearing 513 is further included, and the sun gear supporting bearing 513 is sleeved between the central shaft 4 and the sun gear 51.
作为优选,所述太阳轮51设置有半封闭的轴承容纳槽514,所述轴承容纳槽514与所述太阳轮支撑轴承513相适配并容纳所述太阳轮支撑轴承513。Preferably, the sun gear 51 is provided with a semi-closed bearing accommodating groove 514, and the bearing accommodating groove 514 is matched with the sun gear supporting bearing 513 and accommodating the sun gear supporting bearing 513.
作为优选,还包括太阳轮压板515,所述太阳轮压板515与所述轴承容纳槽514拆卸式连接,所述太阳轮压板515与所述太阳轮支撑轴承513相抵触。Preferably, it further includes a sun gear pressing plate 515, the sun gear pressing plate 515 is detachably connected to the bearing accommodating groove 514, and the sun gear pressing plate 515 is in conflict with the sun gear supporting bearing 513.
作为优选,还包括连接件9,所述转子组件2在所述转子通孔21的周边设置有转子连接孔22,所述第一弯折511在与所述转子连接孔22对应位置设置有太阳轮连接孔516,所述太阳轮压板515在与所述转子连接孔22对应位置设置有压板连接孔517,所述连接件9穿过所述转子连接孔22、所述太阳轮连接孔516、压板连接孔517。Preferably, it further includes a connecting piece 9. The rotor assembly 2 is provided with a rotor connecting hole 22 on the periphery of the rotor through hole 21, and the first bend 511 is provided with a sun at a position corresponding to the rotor connecting hole 22. Wheel connecting hole 516, the sun gear pressing plate 515 is provided with a pressing plate connecting hole 517 at a position corresponding to the rotor connecting hole 22, and the connecting piece 9 passes through the rotor connecting hole 22, the sun gear connecting hole 516,压板连接孔517。 Pressure plate connection hole 517.
作为优选,还包括链轮支架7,所述链轮支架7与所述离合器模块6相连接。Preferably, the sprocket bracket 7 is further included, and the sprocket bracket 7 is connected with the clutch module 6.
作为优选,还包括脚踏曲柄8,所述脚踏曲柄8与所述中轴4伸出所述机壳1外的部分相连接。Preferably, the pedal crank 8 is also included, and the pedal crank 8 is connected with the part of the central shaft 4 that protrudes from the casing 1.
作为优选,所述行星支架521上设置有定位轴524,所述离合器模块6设置有定位连接件611,所述定位轴524与所述定位连接件611相适配,所述行星支架521与所述离合器模块6通过所述定位轴524、定位连接件611相连接,所述行星轮523套设在所述定位轴524外。Preferably, the planetary carrier 521 is provided with a positioning shaft 524, the clutch module 6 is provided with a positioning connector 611, the positioning shaft 524 is adapted to the positioning connector 611, and the planet carrier 521 is connected to the The clutch module 6 is connected by the positioning shaft 524 and the positioning connecting member 611, and the planet gear 523 is sleeved outside the positioning shaft 524.
作为优选,所述行星支架521外侧设置有第一凸台525,所述离合器模块6外侧设置有第二凸台612,所述定位轴524设置在所述第一凸台525上,所述定位连接件611设置在所述第二凸台612上。Preferably, a first boss 525 is provided on the outer side of the planet carrier 521, a second boss 612 is provided on the outer side of the clutch module 6, the positioning shaft 524 is provided on the first boss 525, and the positioning The connecting piece 611 is arranged on the second boss 612.
作为优选,所述离合器模块6包括由外向内依次套设的离合器外圈61、离合器中齿圈62、离合器内轴套63,所述离合器内轴套63套设在所述中轴4外并与所述中轴4花键连接,所述离合器中齿圈62与所述链轮支架7相连接,所述第二凸台612设置在所述离合器外圈61上。Preferably, the clutch module 6 includes a clutch outer ring 61, a clutch ring gear 62, and a clutch inner sleeve 63 that are sleeved in sequence from the outside to the inner shaft. The clutch inner sleeve 63 is sleeved outside the middle shaft 4 and It is splined with the bottom shaft 4, the clutch gear 62 is connected with the sprocket bracket 7, and the second boss 612 is provided on the clutch outer ring 61.
作为优选,还包括绝缘冷却液14,所述绝缘冷却液14位于所述第一腔体11内。Preferably, an insulating cooling liquid 14 is further included, and the insulating cooling liquid 14 is located in the first cavity 11.
作为优选,还包括齿轮润滑油15,所述齿轮润滑油15位于所述第二腔体12内。Preferably, the gear lubricant 15 is further included, and the gear lubricant 15 is located in the second cavity 12.
作为优选,还包括太阳轮油封518,所述太阳轮油封518套设于所述中轴4与所述太阳轮51之间。Preferably, a sun gear oil seal 518 is further included, and the sun gear oil seal 518 is sleeved between the central shaft 4 and the sun gear 51.
作为优选,还包括中隔板油封132,所述中隔板油封132套设于所述第二弯折512与所述中隔板通孔131之间。Preferably, it further includes a middle diaphragm oil seal 132 which is sleeved between the second bend 512 and the middle diaphragm through hole 131.
作为优选,还包括第一防油透气阀111,所述第一防油透气阀111内置有防油透气膜,所述第一腔体11上设置有贯通的第一透气孔112,所述第一防油透气阀111与所述第一透气孔112相适配并密封所述第一透气孔112。Preferably, it further includes a first oil-proof breathable valve 111, said first oil-proof breathable valve 111 is built-in with an oil-proof breathable membrane, the first cavity 11 is provided with a through first breathable hole 112, the first oil-proof breathable valve 111 An oil-proof vent valve 111 is matched with the first vent hole 112 and seals the first vent hole 112.
作为优选,还包括第二防油透气阀121,所述第二防油透气阀121内置有防油透气膜,所述第二腔体12上设置有贯通的第二透气孔122,所述第二防油透气阀121与所述第二透气孔122相适配并密封所述第二透气孔122。Preferably, it further includes a second oil-proof and breathable valve 121, the second oil-proof and breathable valve 121 is built with an oil-proof and breathable membrane, the second cavity 12 is provided with a through second breathable hole 122, the first The second oil-proof vent valve 121 is matched with the second vent hole 122 and seals the second vent hole 122.
安装时,将本发明固定到车架的中部,链轮支架7外接链轮,脚踏曲柄8外接脚踏板。During installation, the present invention is fixed to the middle of the frame, the sprocket bracket 7 is externally connected to the sprocket, and the pedal crank 8 is externally connected to the pedal.
当电机通电工作时,第一腔体11内的定子组件3通电,转子组件2与定子组件3直接产生洛伦兹力,转子组件2绕定子组件3转动。转子组件2带动太阳轮51同步转动,太阳轮51又带动第二腔体12内的行星轮523转动,行星轮523带动行星支架521发生转动,完成动力减速转化。行星轮523通过定位轴524、定位连接件611带动离合器外圈61转动,离合器外圈61通过棘爪驱动离合器中齿圈62发生转动,最后,离合器中齿圈62带动链轮支架7及外接的链轮转动,完成电机的动力输出。When the motor is energized, the stator assembly 3 in the first cavity 11 is energized, the rotor assembly 2 and the stator assembly 3 directly generate Lorentz force, and the rotor assembly 2 rotates around the stator assembly 3. The rotor assembly 2 drives the sun gear 51 to rotate synchronously, the sun gear 51 in turn drives the planet gear 523 in the second cavity 12 to rotate, and the planet gear 523 drives the planet carrier 521 to rotate to complete the power deceleration conversion. The planetary gear 523 drives the clutch outer ring 61 to rotate through the positioning shaft 524 and the positioning connector 611. The clutch outer ring 61 drives the clutch middle gear 62 to rotate through the pawl. Finally, the clutch middle gear 62 drives the sprocket support 7 and the external The sprocket rotates to complete the power output of the motor.
当采用人力驱动时,骑行者蹬踩外接脚踏板,通过脚踏曲柄8带动中轴4转动,中轴4带动离合器内轴套63,离合器内轴套63通过棘爪驱动离合器中齿圈62发生转动,最后,离合器中齿圈62带动链轮支架7及外接的链轮转动,完成人力的动力输出。When driving by manpower, the rider pedals on the external pedal, the pedal crank 8 drives the central shaft 4 to rotate, the central shaft 4 drives the clutch inner sleeve 63, and the clutch inner sleeve 63 drives the clutch gear ring 62 through the pawl. Rotation occurs, and finally, the gear ring 62 in the clutch drives the sprocket bracket 7 and the external sprocket to rotate to complete the power output of manpower.
在电机运动过程中,绝缘冷却液14在第一腔体11内流动,与定子组件3等发热部件充分接触并发生热交换,再将热量传递至机壳1随后散发到外部空气中。同时齿轮润滑油15在第二腔体12内流动,与行星轮523、内齿圈522等部件充分接触并发挥润滑功能,将热量传递至机壳1,随后散发到外部空气中。During the movement of the motor, the insulating cooling liquid 14 flows in the first cavity 11, fully contacts the stator assembly 3 and other heat-generating components and exchanges heat, and then transfers the heat to the casing 1 and then radiates to the outside air. At the same time, the gear lubricating oil 15 flows in the second cavity 12, fully contacts the planetary gear 523, the ring gear 522 and other components and performs a lubricating function, transfers heat to the casing 1, and then radiates to the outside air.
随着电机工作时间的增长,机壳1内的温度逐渐升高,气压也逐渐升高,第一腔体11内的气体通过第一防油透气阀111流到机壳1的外部。第二腔体12 内的气体通过第二防油透气阀121流到机壳1的外部。当电机停止工作后,机壳1内的温度逐渐降低,气压也逐渐降低,机壳1外的气体通过第一防油透气阀111、第二防油透气阀121流入机壳1的内部。As the working time of the motor increases, the temperature in the casing 1 gradually rises, and the air pressure also gradually rises. The gas in the first cavity 11 flows to the outside of the casing 1 through the first oil-proof and breathable valve 111. The gas in the second cavity 12 flows to the outside of the casing 1 through the second oil-proof and breathable valve 121. When the motor stops working, the temperature in the casing 1 gradually decreases, and the air pressure also gradually decreases. The air outside the casing 1 flows into the casing 1 through the first oil-proof breather valve 111 and the second oil-proof breather valve 121.
总之,以上所述仅为本发明的较佳实施例,凡依本发明申请专利的范围所作的均等变化与修饰,皆应属本发明的涵盖范围。In short, the above descriptions are only preferred embodiments of the present invention, and any equivalent changes and modifications made in accordance with the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims (24)

  1. 一种同轴式中置电机,包括机壳(1)、中轴(4)、定子组件(3)、转子组件(2)、变速模块(5)、离合器模块(6),所述定子组件(3)、所述转子组件(2)、所述变速模块(5)、所述离合器模块(6)位于所述机壳(1)内部,所述定子组件(3)套设在所述转子组件(2)内部并连接到所述机壳(1)上,其特征在于:所述中轴(4)穿过所述定子组件(3)、所述转子组件(2)、所述变速模块(5)、所述离合器模块(6),所述变速模块(5)与所述转子组件(2)相连接,所述离合器模块(6)分别与所述中轴(4)、所述变速模块(5)相连接,所述中轴(4)穿过所述机壳(1)并伸出所述机壳(1)外。A coaxial mid-mounted motor includes a casing (1), a central shaft (4), a stator assembly (3), a rotor assembly (2), a transmission module (5), and a clutch module (6). The stator assembly (3) The rotor assembly (2), the transmission module (5), and the clutch module (6) are located inside the casing (1), and the stator assembly (3) is sleeved on the rotor The assembly (2) is internally connected to the casing (1), and is characterized in that: the central shaft (4) passes through the stator assembly (3), the rotor assembly (2), and the transmission module (5) The clutch module (6), the speed change module (5) is connected to the rotor assembly (2), and the clutch module (6) is connected to the bottom shaft (4) and the speed change The modules (5) are connected, and the middle shaft (4) passes through the casing (1) and extends out of the casing (1).
  2. 根据权利要求1所述的一种同轴式中置电机,其特征在于:所述机壳(1)内设置有中隔板(13),所述中隔板(13)将所述机壳(1)内部分割为第一腔体(11)、第二腔体(12),所述中轴(4)穿过所述中隔板(13),所述变速模块(5)穿过所述中隔板(13)与所述转子组件(2)相连接,所述定子组件(3)、所述转子组件(2)设置在所述第一腔体(11)中,所述变速模块(5)、所述离合器模块(6)设置在所述第二腔体(12)中。The coaxial mid-mounted motor according to claim 1, characterized in that: a middle partition (13) is provided in the casing (1), and the middle partition (13) divides the casing (1) The interior is divided into a first cavity (11) and a second cavity (12), the middle shaft (4) passes through the middle partition (13), and the transmission module (5) passes through the The partition plate (13) is connected to the rotor assembly (2), the stator assembly (3) and the rotor assembly (2) are arranged in the first cavity (11), and the speed change module (5) The clutch module (6) is arranged in the second cavity (12).
  3. 根据权利要求2所述的一种同轴式中置电机,其特征在于:所述变速模块(5)包括太阳轮(51)和行星减速机构(52),行星减速机构(52)与所述离合器模块(6)相连接,所述太阳轮(51)套设在所述中轴(4)与所述中隔板(13)之间,所述太阳轮(51)一端与所述转子组件(2)相连接,所述太阳轮(51)的另一端与所述行星减速机构(52)相啮合。The coaxial mid-mounted motor according to claim 2, characterized in that: the variable speed module (5) includes a sun gear (51) and a planetary reduction mechanism (52), and the planetary reduction mechanism (52) and the The clutch module (6) is connected, the sun gear (51) is sleeved between the middle shaft (4) and the middle partition (13), and one end of the sun gear (51) is connected to the rotor assembly (2) Connected, the other end of the sun gear (51) is meshed with the planetary reduction mechanism (52).
  4. 根据权利要求3所述的一种同轴式中置电机,其特征在于:所述行星减速机构(52)包括行星支架(521)、行星轮(523)、内齿圈(522),所述行星轮(523)设置在所述行星支架(521)上,所述行星轮(523)与所述太阳轮(51)、所述内齿圈(522)啮合,所述内齿圈(522)与所述机壳(1)相连接,所述行星支架(521)与所述离合器模块(6)相连接。The coaxial mid-mounted motor according to claim 3, characterized in that: the planetary reduction mechanism (52) comprises a planetary carrier (521), a planetary gear (523), and an inner ring gear (522), the The planet gear (523) is arranged on the planet carrier (521), and the planet gear (523) meshes with the sun gear (51) and the ring gear (522), and the ring gear (522) It is connected with the casing (1), and the planet carrier (521) is connected with the clutch module (6).
  5. 根据权利要求4所述的一种同轴式中置电机,其特征在于:所述行星支架(521)通过轴承连接到所述太阳轮(51)上。The coaxial mid-mounted motor according to claim 4, wherein the planetary support (521) is connected to the sun gear (51) through a bearing.
  6. 根据权利要求4所述的一种同轴式中置电机,其特征在于:所述行星支架(521)通过轴承连接到所述中隔板(13)上。The coaxial mid-mounted motor according to claim 4, characterized in that: the planetary support (521) is connected to the central partition (13) through a bearing.
  7. 根据权利要求3所述的一种同轴式中置电机,其特征在于:所述转子组件 (2)中间设置有转子通孔(21),所述太阳轮(51)在与所述转子通孔(21)相对应位置设置有第一弯折(511),所述第一弯折(511)穿过所述转子通孔(21)并与所述转子通孔(21)相适配。A coaxial mid-mounted motor according to claim 3, characterized in that: a rotor through hole (21) is provided in the middle of the rotor assembly (2), and the sun gear (51) is in communication with the rotor. The corresponding position of the hole (21) is provided with a first bend (511), and the first bend (511) passes through the rotor through hole (21) and is matched with the rotor through hole (21).
  8. 根据权利要求7所述的一种同轴式中置电机,其特征在于:所述定子组件(3)在与所述第一弯折(511)相对应位置上设置有定子凹槽(31),所述定子凹槽(31)与所述第一弯折(511)相适配。The coaxial mid-mounted motor according to claim 7, characterized in that: the stator assembly (3) is provided with a stator groove (31) at a position corresponding to the first bending (511) , The stator groove (31) is matched with the first bending (511).
  9. 根据权利要求8所述的一种同轴式中置电机,其特征在于:所述中隔板(13)中间设置有中隔板通孔(131),所述太阳轮(51)在与所述中隔板通孔(131)相对应位置设置有第二弯折(512),所述第二弯折(512)穿过所述中隔板通孔(131)并与所述中隔板通孔(131)相适配。A coaxial mid-mounted motor according to claim 8, characterized in that: a through-hole (131) of the central partition is provided in the middle of the central partition (13), and the sun gear (51) is in contact with the central partition (13). The middle partition through hole (131) is provided with a second bend (512) at a corresponding position, and the second bend (512) passes through the middle partition through hole (131) and is connected to the middle partition through hole (131). The through hole (131) is matched.
  10. 根据权利要求7所述的一种同轴式中置电机,其特征在于:还包括太阳轮支撑轴承(513),所述太阳轮支撑轴承(513)套设在所述中轴(4)与所述太阳轮(51)之间。A coaxial mid-mounted motor according to claim 7, characterized in that it further comprises a sun gear support bearing (513), and the sun gear support bearing (513) is sleeved on the central shaft (4) and Between the sun gear (51).
  11. 根据权利要求10所述的一种同轴式中置电机,其特征在于:所述太阳轮(51)设置有半封闭的轴承容纳槽(514),所述轴承容纳槽(514)与所述太阳轮支撑轴承(513)相适配并容纳所述太阳轮支撑轴承(513)。The coaxial mid-mounted motor according to claim 10, characterized in that: the sun gear (51) is provided with a semi-closed bearing accommodating groove (514), the bearing accommodating groove (514) and the The sun gear support bearing (513) is adapted to and accommodates the sun gear support bearing (513).
  12. 根据权利要求11所述的一种同轴式中置电机,其特征在于:还包括太阳轮压板(515),所述太阳轮压板(515)与所述轴承容纳槽(514)拆卸式连接,所述太阳轮压板(515)与所述太阳轮支撑轴承(513)相抵触。The coaxial mid-mounted motor according to claim 11, further comprising a sun gear pressing plate (515), and the sun gear pressing plate (515) is detachably connected to the bearing accommodating groove (514), The sun gear pressing plate (515) conflicts with the sun gear supporting bearing (513).
  13. 根据权利要求12所述的一种同轴式中置电机,其特征在于:还包括连接件(9),所述转子组件(2)在所述转子通孔(21)的周边设置有转子连接孔(22),所述第一弯折(511)在与所述转子连接孔(22)对应位置设置有太阳轮连接孔(516),所述太阳轮压板(515)在与所述转子连接孔(22)对应位置设置有压板连接孔(517),所述连接件(9)穿过所述转子连接孔(22)、所述太阳轮连接孔(516)、压板连接孔(517)。The coaxial mid-mounted motor according to claim 12, characterized in that it further comprises a connector (9), and the rotor assembly (2) is provided with a rotor connection around the rotor through hole (21). Hole (22), the first bend (511) is provided with a sun gear connecting hole (516) at a position corresponding to the rotor connecting hole (22), and the sun gear pressing plate (515) is connected to the rotor The corresponding position of the hole (22) is provided with a pressure plate connection hole (517), and the connecting piece (9) passes through the rotor connection hole (22), the sun gear connection hole (516), and the pressure plate connection hole (517).
  14. 根据权利要求4所述的一种同轴式中置电机,其特征在于:还包括链轮支架(7),所述链轮支架(7)与所述离合器模块(6)相连接。The coaxial mid-mounted motor according to claim 4, characterized in that it further comprises a sprocket bracket (7), and the sprocket bracket (7) is connected with the clutch module (6).
  15. 根据权利要求14所述的一种同轴式中置电机,其特征在于:还包括脚踏曲柄(8),所述脚踏曲柄(8)与所述中轴(4)伸出所述机壳(1)外的部分相 连接。A coaxial mid-mounted motor according to claim 14, characterized in that it further comprises a pedal crank (8), and the pedal crank (8) and the central shaft (4) extend out of the machine The parts outside the shell (1) are connected.
  16. 根据权利要求15所述的一种同轴式中置电机,其特征在于:所述行星支架(521)上设置有定位轴(524),所述离合器模块(6)设置有定位连接件(611),所述定位轴(524)与所述定位连接件(611)相适配,所述行星支架(521)与所述离合器模块(6)通过所述定位轴(524)、定位连接件(611)相连接,所述行星轮(523)套设在所述定位轴(524)外。The coaxial mid-mounted motor according to claim 15, characterized in that: the planetary carrier (521) is provided with a positioning shaft (524), and the clutch module (6) is provided with a positioning connector (611) ), the positioning shaft (524) is adapted to the positioning connector (611), and the planet carrier (521) and the clutch module (6) pass through the positioning shaft (524) and the positioning connector ( 611) are connected, and the planetary gear (523) is sleeved outside the positioning shaft (524).
  17. 根据权利要求16所述的一种同轴式中置电机,其特征在于:所述行星支架(521)外侧设置有第一凸台(525),所述离合器模块(6)外侧设置有第二凸台(612),所述定位轴(524)设置在所述第一凸台(525)上,所述定位连接件(611)设置在所述第二凸台(612)上。The coaxial mid-mounted motor according to claim 16, characterized in that: a first boss (525) is provided on the outer side of the planetary support (521), and a second boss (525) is provided on the outer side of the clutch module (6). A boss (612), the positioning shaft (524) is arranged on the first boss (525), and the positioning connector (611) is arranged on the second boss (612).
  18. 根据权利要求17所述的一种同轴式中置电机,其特征在于:所述离合器模块(6)包括由外向内依次套设的离合器外圈(61)、离合器中齿圈(62)、离合器内轴套(63),所述离合器内轴套(63)套设在所述中轴(4)外并与所述中轴(4)花键连接,所述离合器中齿圈(62)与所述链轮支架(7)相连接,所述第二凸台(612)设置在所述离合器外圈(61)上。The coaxial mid-mounted motor according to claim 17, characterized in that: the clutch module (6) includes a clutch outer ring (61), a clutch middle gear ring (62), A clutch inner sleeve (63), the clutch inner sleeve (63) is sleeved outside the middle shaft (4) and splined with the middle shaft (4), and the clutch middle gear ring (62) Connected with the sprocket bracket (7), and the second boss (612) is arranged on the clutch outer ring (61).
  19. 根据权利要求9所述的一种同轴式中置电机,其特征在于:还包括绝缘冷却液(14),所述绝缘冷却液(14)位于所述第一腔体(11)内。The coaxial mid-mounted motor according to claim 9, characterized in that it further comprises an insulating cooling liquid (14), and the insulating cooling liquid (14) is located in the first cavity (11).
  20. 根据权利要求19所述的一种同轴式中置电机,其特征在于:还包括齿轮润滑油(15),所述齿轮润滑油(15)位于所述第二腔体(12)内。The coaxial mid-mounted motor according to claim 19, characterized in that it further comprises a gear lubricating oil (15), and the gear lubricating oil (15) is located in the second cavity (12).
  21. 根据权利要求20所述的一种同轴式中置电机,其特征在于:还包括太阳轮油封(518),所述太阳轮油封(518)套设于所述中轴(4)与所述太阳轮(51)之间。The coaxial mid-mounted motor according to claim 20, further comprising a sun gear oil seal (518), and the sun gear oil seal (518) is sleeved on the middle shaft (4) and the Between the sun gear (51).
  22. 根据权利要求20所述的一种同轴式中置电机,其特征在于:还包括中隔板油封(132),所述中隔板油封(132)套设于所述第二弯折(512)与所述中隔板通孔(131)之间。The coaxial mid-mounted motor according to claim 20, characterized in that it further comprises a middle partition oil seal (132), and the middle partition oil seal (132) is sleeved on the second bend (512). ) And the middle partition through hole (131).
  23. 根据权利要求20所述的一种同轴式中置电机,其特征在于:还包括第一防油透气阀(111),所述第一防油透气阀(111)内置有防油透气膜,所述第一腔体(11)上设置有贯通的第一透气孔(112),所述第一防油透气阀(111)与所述第一透气孔(112)相适配并密封所述第一透气孔(112)。The coaxial mid-mounted motor according to claim 20, further comprising a first oil-proof breathable valve (111), and an oil-proof breathable membrane is built in the first oil-proof breathable valve (111), The first cavity (11) is provided with a through first vent hole (112), and the first oil-proof vent valve (111) is matched with the first vent hole (112) and seals the The first ventilation hole (112).
  24. 根据权利要求20所述的一种同轴式中置电机,其特征在于:还包括第二防油透气阀(121),所述第二防油透气阀(121)内置有防油透气膜,所述第二腔体(12)上设置有贯通的第二透气孔(122),所述第二防油透气阀(121)与所述第二透气孔(122)相适配并密封所述第二透气孔(122)。The coaxial mid-mounted motor according to claim 20, characterized in that it further comprises a second oil-proof breathable valve (121), and the second oil-proof breathable valve (121) is built with an oil-proof breathable membrane, The second cavity (12) is provided with a through second vent (122), and the second oil-proof vent valve (121) is matched with the second vent (122) and seals the The second ventilation hole (122).
PCT/CN2020/091259 2020-04-30 2020-05-20 Coaxial mid-drive motor WO2021217757A1 (en)

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