WO2021199671A1 - Decorative sheet and decorative material using same - Google Patents

Decorative sheet and decorative material using same Download PDF

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Publication number
WO2021199671A1
WO2021199671A1 PCT/JP2021/004136 JP2021004136W WO2021199671A1 WO 2021199671 A1 WO2021199671 A1 WO 2021199671A1 JP 2021004136 W JP2021004136 W JP 2021004136W WO 2021199671 A1 WO2021199671 A1 WO 2021199671A1
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Prior art keywords
layer
resin
surface protective
protective layer
decorative sheet
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PCT/JP2021/004136
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French (fr)
Japanese (ja)
Inventor
真友子 小紫
古田 哲
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大日本印刷株式会社
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Publication of WO2021199671A1 publication Critical patent/WO2021199671A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/49Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q17/00Barrier preparations; Preparations brought into direct contact with the skin for affording protection against external influences, e.g. sunlight, X-rays or other harmful rays, corrosive materials, bacteria or insect stings
    • A61Q17/04Topical preparations for affording protection against sunlight or other radiation; Topical sun tanning preparations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties

Definitions

  • the present invention relates to a decorative sheet and a decorative material using the same.
  • decorative sheets have been used to decorate and protect the surfaces of building interior members, building exterior members, furniture, building members, home appliances, and the like.
  • the decorative sheet has, for example, a configuration having a surface protective layer on a base material.
  • Patent Document 1 has been proposed in order to eliminate the bleeding of the ultraviolet absorber.
  • the decorative sheet of Patent Document 1 contains an electron beam-reactive ultraviolet absorber selected from a specific benzotriazole-based compound or the like in a cured layer of a resin containing an electron beam-curable resin as a main component.
  • the decorative sheet of Patent Document 1 can solve the problem of bleed-out of the ultraviolet absorber.
  • the present invention has been made under such circumstances, and an object of the present invention is to suppress deterioration over time due to ultraviolet rays in a decorative sheet formed by laminating layers containing a polypropylene resin and a decorative material using the same. Is.
  • the present invention provides the following [1] to [2].
  • a surface protective layer, a transparent resin layer containing a polypropylene resin, and a base material layer containing a polypropylene resin are provided in this order, and the wavelength of the surface protective layer is 270 nm, which is measured in accordance with JIS K0115: 2004.
  • the absorbance A1 at ⁇ 300 nm is 0.6 or more, and the absorbance A2 of the surface protective layer and the transparent resin layer at wavelengths of 270 nm to 300 nm measured in accordance with JIS K0115: 2004 is 1.2 or more.
  • Decorative sheet [2] A decorative material having the adherend and the decorative sheet according to the above [1].
  • deterioration over time due to ultraviolet rays can be suppressed.
  • the decorative sheet of the present invention has a surface protective layer, a transparent resin layer containing a polypropylene-based resin, and a base material layer containing a polypropylene-based resin in this order, and the surface protection measured in accordance with JIS K0115: 2004.
  • the absorbance A1 of the layer at a wavelength of 270 nm to 300 nm is 0.6 or more
  • the absorbance A2 of the surface protective layer and the transparent resin layer measured according to JIS K0115: 2004 is 1.2 at a wavelength of 270 nm to 300 nm. That is all.
  • absorbance A1 of the surface protective layer measured in accordance with JIS K0115: 2004 at a wavelength of 270 nm to 300 nm is referred to as “absorbance A1” and "absorbance A1 measured in accordance with JIS K0115: 2004".
  • the "absorbance A2" of the protective layer and the transparent resin layer at a wavelength of 270 nm to 300 nm may be referred to as "absorbance A2".
  • the "transparent resin layer containing a polypropylene resin” may be referred to as a "transparent resin layer”
  • the “base material layer containing a polypropylene resin” may be referred to as a “base material layer”. be.
  • the notation of "AA to BB” means “AA or more and BB or less” unless otherwise specified.
  • FIG. 1 is a cross-sectional view showing an embodiment of the decorative sheet 100 of the present invention.
  • the decorative sheet 100 of FIG. 1 has a surface protective layer 10, a transparent resin layer 20 containing a polypropylene-based resin, and a base material layer 40 containing a polypropylene-based resin in this order.
  • the surface protective layer 10 of the decorative sheet 100 of FIG. 1 is composed of a top coat layer 11 and a primer layer 12.
  • the decorative sheet 100 of FIG. 1 has a decorative layer 30 between the base material layer 40 and the transparent resin layer 20.
  • the decorative sheet of the present invention has an absorbance A1 of 0.6 or more and an absorbance A2 of 1.2 or more.
  • a large absorbance A1 means that there is little light having a wavelength of 270 nm to 300 nm that reaches the layer containing the polypropylene resin (transparent resin layer) located on the side close to the surface protective layer
  • a large absorbance A2 means that the amount of light reaches the layer (transparent resin layer). This means that there is little light having a wavelength of 270 nm to 300 nm that reaches the layer (base material layer) containing the polypropylene-based resin located on the side far from the surface protective layer.
  • Conventional decorative sheets are usually designed to add an ultraviolet absorber only to the surface protective layer (top coat layer or primer layer). That is, the conventional decorative sheet has been designed only for the absorbance A1.
  • the design of only the absorbance A1 there is a limit to the improvement of the weather resistance of the decorative sheet. That is, although there are differences in the ease of bleeding out depending on the type of the ultraviolet absorber, all of them are lost over time due to bleeding out from the inside of the layer to the outside of the layer, and the concentration thereof decreases. Therefore, although the deterioration of the layer located inside the surface protective layer due to ultraviolet rays could be suppressed in the short term, it could not be suppressed over a long period of time.
  • weather resistance is evaluated by the time required for deterioration of the entire decorative sheet due to ultraviolet rays to reach a predetermined degree assumed in advance in a state of being exposed to sunlight including ultraviolet rays. Therefore, there is a limit to the improvement of weather resistance in the design in which only the absorbance A1 of the surface protective layer is increased. In addition, in anticipation of bleeding out of the UV absorber over time, a design may be considered in which the weather resistance is improved by adding an extra amount of the UV absorber in the surface protective layer.
  • an ultraviolet absorber is added not only to the surface protective layer but also to the transparent resin layer to set two types of absorbances (absorbance A1 and absorbance A2) in a specific range to provide long-term weather resistance. While solving the problem, it makes it difficult for bleed-out to occur.
  • Polypropylene resin is significantly deteriorated by ultraviolet rays of 270 nm to 300 nm. Therefore, by blending an ultraviolet absorber that blocks ultraviolet rays in the specific wavelength range, long-term durability can be imparted to the decorative sheet using the polypropylene-based resin.
  • Absorbance A1 needs to be 0.6 or more.
  • the transparent resin layer containing the polypropylene-based resin and the base material layer containing the polypropylene-based resin deteriorate with time due to ultraviolet rays, and the weather resistance of the decorative sheet cannot be improved.
  • the absorbance is preferably 0.7 or more, more preferably 0.8 or more.
  • the absorbance A1 is preferably 5.0 or less from the viewpoint of suppressing bleed-out.
  • a large absorbance A1 means that the content of the ultraviolet absorber in the surface protective layer is high, or that the film thickness of the surface protective layer is large.
  • the content of the ultraviolet absorber in the surface protective layer is high, the scratch resistance of the bleed-out and the surface protective layer tends to decrease, and when the film thickness of the surface protective layer is thick, the processability of the decorative sheet decreases.
  • the absorbance A1 is more preferably 4.5 or less, more preferably 3.5 or less, and even more preferably 3.0 or less.
  • Absorbance A2 needs to be 1.2 or more.
  • the absorbance A2 is less than 1.2, the base material layer containing the polypropylene-based resin deteriorates with time due to ultraviolet rays, and the weather resistance of the decorative sheet cannot be improved.
  • the absorbance A2 is preferably 1.3 or higher, more preferably 1.4 or higher.
  • the absorbance A2 is preferably 5.0 or less from the viewpoint of suppressing bleed-out. In the present invention, when the absorbance A2 exceeds 5.0, the ultraviolet absorber tends to bleed out from the decorative sheet.
  • the absorbance A2 is more preferably 4.5 or less, more preferably 4.0 or less, and even more preferably 3.5 or less.
  • Absorbance A1 and absorbance A2 can be adjusted, for example, by the content ratio of the ultraviolet absorber and the thickness of the layer containing the ultraviolet absorber.
  • Absorbance A2 is an average value of absorbance measured at a wavelength of 270 nm to 300 nm of a laminate having a surface protective layer formed on a transparent resin layer in accordance with JIS K0115: 2004.
  • the average value of the absorbances at wavelengths of 270 nm to 300 nm is the average value when the absorbances (total of 31 absorbances) are measured for each 1 nm for wavelengths of 270 nm to 300 nm.
  • the absorbance A0 is an average value of the absorbances measured at a wavelength of 270 nm to 300 nm of the transparent resin layer.
  • the surface protective layer is a layer located on the surface of the transparent resin layer opposite to the base material layer.
  • the surface protective layer may be formed of a single layer or may be formed of two or more layers as shown in FIG.
  • the layer of the surface protective layer farthest from the transparent resin layer is referred to as a "top coat layer”. That is, when the surface protective layer is formed from a single layer, the surface protective layer has a single layer structure of the top coat layer.
  • the layer located between the top coat layer and the transparent resin layer is a layer other than the top coat layer among the layers constituting the surface protective layer. It means that there is.
  • the top coat layer preferably contains a cured product of the curable resin composition.
  • the surface protective layer preferably has a primer layer located closer to the transparent resin layer than the top coat layer.
  • the surface protective layer is mainly composed of resin. It is preferable that the resin constituting the surface protective layer does not substantially contain a polypropylene-based resin.
  • the light having a wavelength of 270 nm to 300 nm reaching the transparent resin layer is sufficiently restricted by defining the absorbance A1, but the surface protective layer has a larger amount of light having a wavelength of 270 nm to 270 nm than the transparent resin layer. Light of 300 nm has arrived. Therefore, it is preferable that the polypropylene-based resin is not substantially contained as the resin constituting the surface protective layer, so that the weather resistance of the surface protective layer can be easily improved.
  • the polypropylene-based resin is substantially not contained means that the proportion of the polypropylene-based resin is 1% by mass or less, preferably 0.1% by mass or less, based on the total resin components constituting the surface protective layer. , More preferably 0.01% by mass or less, still more preferably 0% by mass.
  • UV absorber It is preferable that at least one of the surface protective layer and the transparent resin layer contains an ultraviolet absorber, and it is more preferable that both the surface protective layer and the transparent resin layer contain an ultraviolet absorber.
  • the surface protective layer is formed from two or more layers, it is preferable that at least the top coat layer contains an ultraviolet absorber, and it is more preferable that all the layers constituting the surface protective layer contain an ultraviolet absorber. Unless otherwise specified, the following embodiments relating to the ultraviolet absorber are common to the ultraviolet absorber of the surface protective layer and the ultraviolet absorber of the transparent resin layer.
  • the ultraviolet absorber examples include a benzotriazole-based ultraviolet absorber, a benzophenone-based ultraviolet absorber, a triazine-based ultraviolet absorber, and the like, and a triazine-based ultraviolet absorber is preferable.
  • the triazine-based ultraviolet absorbers the hydroxyphenyltriazine-based ultraviolet absorber is preferable from the viewpoint of weather resistance performance. That is, it is preferable that the decorative sheet of the present invention contains a triazine-based ultraviolet absorber in at least one of the surface protective layer and the transparent resin layer.
  • the decorative sheet of the present invention contains a hydroxyphenyltriazine-based ultraviolet absorber in at least one of the surface protective layer and the transparent resin layer.
  • an ultraviolet absorber having a reactive functional group such as a (meth) acryloyl group, a vinyl group or an allyl group is preferable because it is easy to suppress bleed-out.
  • hydroxyphenyltriazine-based ultraviolet absorber examples include those of the following general formula (1).
  • R 11 is a divalent organic group
  • R 13 , R 14 and R 15 are independent of each other. It is a hydrogen atom or a monovalent organic group
  • n 11 and n 12 are independently integers of 0 to 5. Further, when there are a plurality of R 13 and R 14 , they may be the same or different.
  • the divalent organic group of R 11 include aliphatic hydrocarbon groups such as an alkylene group and an alkaneylene group. From the viewpoint of weather resistance, an alkylene group is preferable, and the number of carbon atoms thereof is preferably 1 or more, more preferably 1.
  • aliphatic hydrocarbon groups may be linear, branched or cyclic, and are preferably linear or branched from the viewpoint of weather resistance, and more preferably linear.
  • R 13 and R 14 are preferably hydrogen atoms from the viewpoint of weather resistance.
  • R 13 and R 14 are monovalent organic groups, an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an arylalkyl group and the like are preferably mentioned, and an aryl group and an arylalkyl group are preferably mentioned from the viewpoint of weather resistance.
  • the aromatic hydrocarbon group such as, etc. is preferable, and an aryl group, particularly a phenyl group, is preferable.
  • R 15 is preferably a monovalent organic group from the viewpoint of weather resistance, preferably an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an arylalkyl group or the like, and from the viewpoint of weather resistance, an alkyl group or an alkenyl group.
  • a monovalent organic group from the viewpoint of weather resistance, preferably an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an arylalkyl group or the like, and from the viewpoint of weather resistance, an alkyl group or an alkenyl group.
  • Such as an aliphatic hydrocarbon group is more preferable, and an alkyl group is further preferable.
  • a monovalent organic group is an alkyl group of R 15, when the aliphatic hydrocarbon group such as an alkenyl group, a linear, branched, or cyclic, linear from the viewpoint of weather resistance, branching
  • the shape is preferable, and the number of carbon atoms thereof is preferably 2 or more, more preferably 4 or more, and the upper limit is preferably 16 or less, more preferably 12 or less, still more preferably 10 or less, from the viewpoint of weather resistance.
  • hydroxyphenyltriazine-based ultraviolet absorber of the general formula (1) include those of the following general formula (1-1).
  • the hydroxyphenyltriazine-based ultraviolet absorber of the following general formula (1-1) is available from BASF under the trade name "Tinuvin 479".
  • examples of the hydroxyphenyltriazine-based ultraviolet absorber include those having the following general formula (2). Since the hydroxyphenyltriazine compound represented by the general formula (2) does not contain an ester bond in the molecule, the molecular structure is not easily displaced. Therefore, the hydroxyphenyltriazine compound represented by the general formula (2) is preferable to the hydroxyphenyltriazine compound represented by the general formula (1) in that it is superior in suppressing bleed-out and maintaining long-term weather resistance. It is considered that the variation in the molecular structure starting from the ester bond is caused by the acidic condition. Therefore, the hydroxyphenyltriazine compound represented by the general formula (2) can exert an excellent effect when used outdoors exposed to acid rain.
  • R 21 is a monovalent organic group
  • R 21 is a hydrogen atom or a monovalent organic group
  • R 22 and R 23 are independently hydroxyl groups or monovalent organic groups.
  • n 21 , n 22 and n 23 are independently integers from 1 to 5. Further, when there are a plurality of R 21 , R 22 and R 23 , they may be the same or different.
  • the monovalent organic group of R 21 , R 22 and R 23 those exemplified as the monovalent organic group of R 13 and R 14 in the above general formula (1) are preferably mentioned, and from the viewpoint of weather resistance.
  • An aliphatic hydrocarbon group such as an alkyl group or an alkenyl group is more preferable, and an alkyl group is further preferable.
  • the monovalent organic groups of R 21 , R 22 and R 23 may be linear, branched or cyclic, and are preferably linear or branched from the viewpoint of weather resistance, and are straight. Chain form is more preferable.
  • the carbon number is preferably 2 or more, more preferably 3 or more, and the upper limit is preferably 16 or less, more preferably 12 or less, still more preferably 8 or less.
  • n 21 , n 22 and n 23 are preferably 2 or more, and a plurality of R 21 , R 22 and R 23 may be the same or different, and the plurality of R 21s are the same from the viewpoint of weather resistance. It is preferable that R 22 and R 23 are different. It is preferable that one of the different R 22 and R 23 is a hydrogen atom.
  • R 21 , R 22 and R 23 are monovalent organic groups, they are preferably the same organic group.
  • hydroxyphenyltriazine-based ultraviolet absorber of the general formula (2) include those of the following general formula (2-1).
  • the hydroxyphenyltriazine-based ultraviolet absorber of the general formula (2-1) is available from BASF under the trade name "Tinuvin 1600".
  • the content of the ultraviolet absorber in the surface protective layer is not particularly limited as long as the absorbance A1 is 0.6 or more. By setting the content of the ultraviolet absorber in the surface protective layer to a predetermined amount or more, the absorbance A1 can be easily set to 0.6 or more. Further, by setting the content of the ultraviolet absorber in the surface protective layer to a predetermined amount or less, bleed-out can be easily suppressed.
  • the content of the ultraviolet absorber in the top coat layer constituting the surface protective layer is preferably 0.5 parts by mass or more and 10.0 parts by mass or less with respect to 100 parts by mass of the resin constituting the top coat layer, and is 1.0.
  • the other layer constituting the surface protective layer contains an ultraviolet absorber
  • the content of the ultraviolet absorber in the other layer is 1 part by mass with respect to 100 parts by mass of the resin constituting the other layer. It is preferably 40 parts by mass or less, more preferably 5 parts by mass or more and 30 parts by mass or less, and further preferably 7 parts by mass or more and 25 parts by mass or less.
  • the other layer include a primer layer.
  • At least one of the surface protective layer and the transparent resin layer preferably contains a radical scavenger. Since the surface protective layer is the layer to which ultraviolet rays are first incident among the layers constituting the decorative sheet, it is preferable to contain a radical scavenger. When the surface protective layer has a multi-layer structure, it is preferable that the top coat layer contains a radical scavenger. Unless otherwise specified, the following embodiments relating to the radical scavenger are common to the radical scavenger of the surface protective layer and the radical scavenger of the transparent resin layer.
  • radical scavengers examples include aromatic radical scavengers, amine radical scavengers, organic acid radical scavengers, catechin radical scavengers and hindered amine radical scavengers. preferable.
  • the hindered amine radical scavenger has a structure containing a 2,2,6,6-tetramethylpiperidine skeleton in the molecule.
  • the radical scavenger is polymerized with the radical scavenger i having an ethylenic double bond polymerizable with the resin constituting the surface protective layer and the resin constituting the surface protective layer. It preferably contains a radical scavenger ii that does not have a possible ethylenic double bond.
  • the ethylenic double bond has, for example, a functional group such as a (meth) acryloyl group, a vinyl group and an allyl group.
  • the radical trapping agent i polymerizes with the resin constituting the surface protective layer, when the resin constituting the surface protective layer contains a cured product (particularly a cured product of the ionizing radiation curable resin composition), the radical trapping agent i As a result, the crosslink density of the cured product (particularly the cured product of the ionizing radiation curable resin composition) decreases, and the scratch resistance tends to decrease.
  • the radical scavenger ii when only the radical scavenger ii is used, the radical scavenger ii tends to bleed out from the surface protective layer over time, so that the appearance of the decorative sheet surface is deteriorated and the ability to capture radicals is maintained for a long period of time. It becomes difficult to maintain. Therefore, it is preferable that the surface protective layer contains the radical scavenger i and the radical scavenger ii from the viewpoints of radical scavenging property, scratch resistance, and suppression of bleed-out. When the surface protective layer has a multi-layer structure, it is preferable that the top coat layer contains a radical scavenger i and a radical scavenger ii.
  • the blending ratio of the radical scavenger i and the radical scavenger ii based on the mass is preferably 8: 2 to 2: 8.
  • the radical scavenger i to 8 and the radical scavenger ii to 2 or more the weather resistance can be improved and the decrease in the crosslink density of the cured product of the surface protective layer can be easily suppressed.
  • the radical scavenger i to 8 or less with respect to the radical scavenger i 2 it is possible to easily suppress the bleed-out of the radical scavenger ii.
  • the content of the radical scavenger in the topcoat layer constituting the surface protective layer is preferably 0.5 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the resin constituting the topcoat layer, and is preferably 1 part by mass or more and 8 parts by mass. It is more preferably parts by mass or less, and further preferably 1.5 parts by mass or more and 5 parts by mass or less.
  • the content of the radical scavenger in the other layer is 0.1 with respect to 100 parts by mass of the resin constituting the other layer. It is preferably 5 parts by mass or more and 10 parts by mass or less, more preferably 0.5 parts by mass or more and 8 parts by mass or less, and further preferably 1 part by mass or more and 5 parts by mass or less.
  • the radical scavenger i has an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer.
  • the group having an ethylenic double bond include a (meth) acryloyl group, a crotonoyl group, a vinyl group and an allyl group, and among these, a (meth) acryloyl group is preferable. That is, the radical scavenger i preferably has a (meth) acryloyl group.
  • the number of ethylenic double bonds in the radical scavenger i is not particularly limited, and may be one or two or more. Further, only one type of radical scavenger i may be used, or two or more types may be used.
  • radical trapping agent i having one ethylenic double bond examples include 4- (meth) acryloyloxy-2,2,6,6-tetramethylpiperidine and 4- (meth) acryloylamino-2,2,6. 6-Tetramethylpiperidin, 4- (meth) acryloyloxy-1,2,2,6,6-pentamethylpiperidin, 4- (meth) acryloylamino-1,2,2,6,6-pentamethylpiperidin, 4-Cyano-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine, 4-crotonoyloxy-2,2,6,6-tetramethylpiperidine and 4-crotonoylamino-2, Examples thereof include 2,6,6-tetramethylpiperidin, pentamethylpiperidinyl (meth) acrylate, the compound of CAS No.
  • radical trapping agent i having two or more ethylenic double bonds examples include 1- (meth) acryloyl-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine and 1- (meth) acryloyl-.
  • the radical scavenger ii does not have an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer. Only one type of radical scavenger ii may be used, or two or more types may be used.
  • radical trapping agent ii examples include 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, bis (2,2,6,6-tetramethyl-4-piperidyl) sevacate, and bis (1,2,2). , 6,6-Pentamethyl-4-piperidyl) benzylate, bis (1-octyl oshiki-2,2,6,6-tetramethyl-4-piperidinyl) benzylate, bis (1,2,2,6,6-pentamethyl- 4-Piperidinyl) sevacate, methyl (1,2,2,6,6-pentamethyl-4-piperidinyl) sevakate, 2,4-bis [N-butyl-N- (1-cyclohexyloxy-2,2,6) 6-Tetramethyl-4-piperidinyl) amino] -6- (2-hydroxyethylamine) -1,3,5-triazine), tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl)
  • the top coat layer preferably contains a cured product of the curable resin composition in order to enhance the scratch resistance of the decorative sheet. Further, the ratio of the cured product of the curable resin composition to the total resin components constituting the top coat layer is preferably 50% by mass or more, more preferably 70% by mass or more, and 80% by mass. The above is more preferable.
  • the cured product of the curable resin examples include a cured product of a thermosetting resin, a cured product of an ionization radiation curable resin, and a mixture thereof.
  • a cured product of an ionizing radiation curable resin composition is preferable from the viewpoint of increasing the crosslink density of the top coat layer and improving scratch resistance and weather resistance.
  • the cured product of the electron beam curable resin composition is more preferable among the ionizing radiation curable resin compositions.
  • the thermosetting resin composition is a composition containing at least a thermosetting resin, and is a resin composition that is cured by heating.
  • the thermosetting resin include acrylic resin, urethane resin, phenol resin, urea melamine resin, epoxy resin, unsaturated polyester resin, and silicone resin.
  • a curing agent is added to these curable resins as needed.
  • the ionizing radiation curable resin composition is a composition containing a compound having an ionizing radiation curable functional group (hereinafter, also referred to as “ionizing radiation curable compound”).
  • the ionizing radiation curable functional group is a group that is crosslinked and cured by irradiation with ionizing radiation, and preferably includes a functional group having an ethylenic double bond such as a (meth) acryloyl group, a vinyl group, and an allyl group.
  • ionizing radiation means an electromagnetic wave or a charged particle beam having an energy quantum capable of polymerizing or cross-linking a molecule, and usually, ultraviolet rays (UV) or electron beams (EB) are used. Electromagnetic waves such as X-rays and ⁇ -rays, and charged particle rays such as ⁇ -rays and ion rays are also included.
  • the ionizing radiation curable compound can be appropriately selected and used from the polymerizable monomers and polymerizable oligomers conventionally used as ionizing radiation curable resins.
  • a (meth) acrylate-based monomer having a radically polymerizable unsaturated group in the molecule is preferable, and a polyfunctional (meth) acrylate monomer is particularly preferable.
  • “(meth) acrylate” means "acrylate or methacrylate”.
  • Examples of the polyfunctional (meth) acrylate monomer include a (meth) acrylate monomer having two or more ionizing radiation-curable functional groups in the molecule and having at least a (meth) acryloyl group as the functional group.
  • the number of functional groups of the polyfunctional (meth) acrylate monomer is preferably 2 or more and 8 or less, more preferably 2 or more and 6 or less, and further preferably 2 or more and 4 or less. More preferably 2 or more and 3 or less.
  • These polyfunctional (meth) acrylates may be used alone or in combination of two or more.
  • the polymerizable oligomer examples include a (meth) acrylate oligomer having two or more ionizing radiation-curable functional groups in the molecule and having at least a (meth) acryloyl group as the functional group.
  • a (meth) acrylate oligomer having two or more ionizing radiation-curable functional groups in the molecule and having at least a (meth) acryloyl group as the functional group For example, urethane (meth) acrylate oligomer, epoxy (meth) acrylate oligomer, polyester (meth) acrylate oligomer, polyether (meth) acrylate oligomer, polycarbonate (meth) acrylate oligomer, acrylic (meth) acrylate oligomer and the like can be mentioned.
  • polymerizable oligomer a highly hydrophobic polybutadiene (meth) acrylate-based oligomer having a (meth) acrylate group in the side chain of the polybutadiene oligomer, and a silicone (meth) acrylate-based oligomer having a polysiloxane bond in the main chain.
  • aminoplast resin (meth) acrylate-based oligomers modified from aminoplast resins having many reactive groups in small molecules, novolak type epoxy resins, bisphenol type epoxy resins, aliphatic vinyl ethers, aromatic vinyl ethers, etc.
  • oligomers and the like having cationically polymerizable functional groups.
  • polymerizable oligomers may be used alone or in combination of two or more.
  • Acrylate (meth) acrylate oligomers are preferable
  • urethane (meth) acrylate oligomers and polycarbonate (meth) acrylate oligomers are more preferable
  • urethane (meth) acrylate oligomers are even more preferable.
  • the number of functional groups of these polymerizable oligomers is preferably 2 or more and 8 or less, more preferably 6 or less, still more preferably 4 or less, from the viewpoint of improving processing characteristics, scratch resistance and weather resistance. 3 or less is even more preferable.
  • the weight average molecular weight of these polymerizable oligomers is preferably 2,500 or more and 7,500 or less, and more preferably 3,000 or more and 7,000 or less, from the viewpoint of improving processing characteristics, scratch resistance and weather resistance. , 3,500 or more and 6,000 or less are more preferable.
  • the weight average molecular weight is an average molecular weight measured by GPC analysis and converted with standard polystyrene.
  • a monofunctional (meth) acrylate can be used in combination with the ionizing radiation curable resin composition for the purpose of reducing the viscosity of the ionizing radiation curable resin composition.
  • These monofunctional (meth) acrylates may be used alone or in combination of two or more.
  • the thickness of the top coat layer is preferably 1.5 ⁇ m or more and 20 ⁇ m or less, more preferably 2 ⁇ m or more and 15 ⁇ m or less, and further preferably 3 ⁇ m or more and 10 ⁇ m or less from the viewpoint of the balance between processing characteristics, scratch resistance and weather resistance.
  • the decorative sheet of the present embodiment preferably has, as a surface protective layer, a primer layer formed on the transparent resin layer side of the top coat layer in addition to the top coat layer.
  • the primer layer can improve the adhesion between the top coat layer and the transparent resin layer.
  • the primer layer is mainly composed of a binder resin, and may contain additives such as an ultraviolet absorber and a radical scavenger, if necessary.
  • a binder resin urethane resin, acrylic polyol resin, acrylic resin, ester resin, amide resin, butyral resin, styrene resin, urethane-acrylic copolymer, polycarbonate-based urethane-acrylic copolymer (carbonate bond to the polymer main chain).
  • a mixture of a polycarbonate-based urethane-acrylic copolymer and an acrylic polyol resin can be used as the binder resin.
  • the thickness of the primer layer is preferably 1 ⁇ m or more and 10 ⁇ m or less, more preferably 2 ⁇ m or more and 8 ⁇ m or less, and further preferably 3 ⁇ m or more and 6 ⁇ m or less.
  • the transparent resin layer is a layer containing a polypropylene-based resin and is located between the surface protective layer and the base material layer.
  • the content of the polypropylene-based resin in the transparent resin layer is preferably 50% by mass or more, more preferably 60% by mass or more, based on the total resin components of the transparent resin layer, from the viewpoint of processability. It is preferably 70% by mass or more, and more preferably 70% by mass or more.
  • polypropylene-based resin of the transparent resin layer examples include polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, ethylene-propylene-butene copolymer and the like. Among these, polypropylene, ethylene-propylene copolymer, and propylene-butene copolymer are preferable, and polypropylene is more preferable.
  • the transparent resin layer contains a resin other than the polypropylene resin, for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, , Also referred to as "ABS resin"), thermoplastic resins such as acrylic resin and vinyl chloride resin can be used.
  • a resin other than the polypropylene resin for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, , Also referred to as "ABS resin”).
  • ABS resins acrylonitrile-butadiene-styrene resin
  • the transparent resin layer preferably contains an ultraviolet absorber and a radical scavenger.
  • the content of the ultraviolet absorber in the transparent resin layer is not particularly limited as long as the absorbance A2 is 1.2 or more.
  • the content of the ultraviolet absorber in the transparent resin layer is 0.05 part by mass or more with respect to 100 parts by mass of the resin constituting the transparent resin layer. It is preferably 10 parts by mass or less, more preferably 0.07 parts by mass or more and 5 parts by mass or less, further preferably 0.09 parts by mass or more and 3 parts by mass or less, and further preferably 0.10 parts by mass or more and 1 part by mass or less.
  • the content of the radical trapping agent in the transparent resin layer is 0.1 part by mass or more with respect to 100 parts by mass of the resin constituting the transparent resin layer. It is preferably 10 parts by mass or less, more preferably 0.5 parts by mass or more and 8 parts by mass or less, further preferably 1 part by mass or more and 5 parts by mass or less, and further preferably 1.5 parts by mass or more and 3 parts by mass or less.
  • the transparent resin layer may be transparent to the extent that the base material layer side can be visually recognized from the transparent resin layer, and may be colorless and transparent, as well as colored transparent and translucent.
  • the thickness of the transparent resin layer is preferably 20 ⁇ m or more and 150 ⁇ m or less, more preferably 40 ⁇ m or more and 120 ⁇ m or less, and further preferably 60 ⁇ m or more and 100 ⁇ m or less, from the viewpoint of the balance between scratch resistance, processing suitability and weather resistance. Further, the thickness of the transparent resin layer is preferably thicker than that of the base material layer from the viewpoint of protecting the decorative layer and obtaining excellent scratch resistance.
  • the base material layer is a layer containing a polypropylene-based resin, and is located on the side opposite to the surface protective layer of the transparent resin layer.
  • the content of the polypropylene-based resin in the base material layer is preferably 50% by mass or more, more preferably 60% by mass or more, based on the total resin components of the base material layer, from the viewpoint of processability. It is more preferably 70% by mass or more, and even more preferably 80% by mass or more.
  • polypro-based resin of the base material layer examples include polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, ethylene-propylene-butene copolymer and the like. Among these, polypropylene, ethylene-propylene copolymer, and propylene-butene copolymer are preferable, and polypropylene is more preferable.
  • the base material layer contains a resin other than the polypropylene resin, for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, A thermoplastic resin such as "ABS resin”), acrylic resin, vinyl chloride resin and the like can be used.
  • a resin other than the polypropylene resin for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, A thermoplastic resin such as "ABS resin”), acrylic resin, vinyl chloride resin and the like can be used.
  • ABS resin acrylonitrile-butadiene-styrene resin
  • the base material layer may be colorless and transparent, but is preferably colored from the viewpoint of designability.
  • a colorant such as a dye or a pigment can be added to the base material layer.
  • pigments that easily suppress fading are preferable.
  • white pigments such as zinc flower, white lead, lithopone, titanium dioxide, precipitated barium sulfate and barite
  • black pigments such as carbon black
  • red pigments such as lead tan and iron oxide red
  • Yellow pigments such as chrome yellow and zinc yellow (1 type of zinc yellow and 2 types of zinc yellow); blue pigments such as ultramarine blue and prussian blue (potassium ferrocyanide); and the like can be mentioned.
  • the content of the colorant is, for example, preferably 1 part by mass or more and 50 parts by mass or less, more preferably 3 parts by mass or more and 40 parts by mass or less, and 5 parts by mass or more and 30 parts by mass with respect to 100 parts by mass of the resin constituting the base material layer. More preferably, it is 5 parts by mass or less, and further preferably 5 parts by mass or more and 20 parts by mass or less.
  • Additives may be added to the base material layer, if necessary.
  • the additive include an inorganic filler such as calcium carbonate and clay, a flame retardant such as magnesium hydroxide, an antioxidant, a lubricant, a foaming agent, an ultraviolet absorber, and a radical scavenger.
  • the blending amount of the additive can be appropriately adjusted as long as the effect of the present invention is not impaired.
  • the absorbances A1 and A2 are within a predetermined range, it is preferable in that the weather resistance of the base material layer can be improved without containing an ultraviolet absorber and a radical scavenger in the base material layer. be.
  • the thickness of the base material layer is preferably 20 ⁇ m or more and 150 ⁇ m or less, more preferably 25 ⁇ m or more and 120 ⁇ m or less, further preferably 30 ⁇ m or more and 100 ⁇ m or less, still more preferably 40 ⁇ m or more and 80 ⁇ m or less, from the viewpoint of the balance between designability and processability.
  • one or both sides of the base material layer may be physically surface-treated by an oxidation method, an unevenness method, or a chemical surface. Surface treatment such as treatment may be performed, or a primer layer may be formed.
  • the decorative sheet of the present invention preferably has a decorative layer at any position on the decorative sheet.
  • the portion where the decorative layer is formed is preferably between the base material layer and the transparent resin layer from the viewpoint of enhancing the weather resistance of the decorative layer.
  • the decorative layer may be, for example, a colored layer that covers the entire surface (so-called solid colored layer), or may be a pattern layer formed by printing various patterns using ink and a printing machine. It may be a combination of these.
  • the ink used for the decorative layer is a binder resin mixed with a pigment, a colorant such as a dye, an extender pigment, a solvent, a stabilizer, a plasticizer, a catalyst, a curing agent, an ultraviolet absorber, a radical scavenger, etc. as appropriate. used.
  • the binder resin of the decorative layer is not particularly limited, and for example, urethane resin, acrylic polyol resin, acrylic resin, ester resin, amide resin, butyral resin, styrene resin, urethane-acrylic copolymer, vinyl chloride-vinyl acetate common weight.
  • Examples thereof include a coalesced resin, a vinyl chloride-vinyl acetate-acrylic copolymer resin, a chlorinated propylene resin, a nitrocellulose resin, and a cellulose acetate resin. Further, various types of resins such as a one-component curable resin and a two-component curable resin with a curing agent such as an isocyanate compound can be used.
  • the colorant a pigment having excellent hiding power and weather resistance is preferable.
  • the same pigment as those exemplified in the base material layer can be used.
  • the content of the colorant in the base material layer is preferably 5 parts by mass or more and 90 parts by mass or less, more preferably 15 parts by mass or more and 80 parts by mass or less, and 30 parts by mass with respect to 100 parts by mass of the resin constituting the decorative layer. More than 70 parts by mass is more preferable.
  • the decorative layer preferably contains a weather resistant agent such as an ultraviolet absorber and a radical scavenger.
  • the thickness of the decorative layer may be appropriately selected according to the desired pattern, but from the viewpoint of hiding the ground color of the adherend and improving the design, it is preferably 0.5 ⁇ m or more and 20 ⁇ m or less, and 1 ⁇ m or more and 10 ⁇ m. The following is more preferable, and 2 ⁇ m or more and 5 ⁇ m or less is further preferable.
  • ⁇ Adhesive layer A> It is preferable to form an adhesive layer A between the base material layer and the transparent resin layer in order to improve the adhesion between the two layers.
  • the positional relationship between the adhesive layer A and the decorative layer is not particularly limited. Specifically, the decorative layer and the adhesive layer A may be provided in this order from the side closer to the base material layer, or the adhesive layer A and the decorative layer may be provided in order from the side closer to the base material layer. good.
  • the adhesive layer A can be composed of, for example, an adhesive such as a urethane-based adhesive, an acrylic-based adhesive, an epoxy-based adhesive, or a rubber-based adhesive.
  • an adhesive such as a urethane-based adhesive, an acrylic-based adhesive, an epoxy-based adhesive, or a rubber-based adhesive.
  • urethane-based adhesives are preferable in terms of adhesive strength.
  • Examples of urethane-based adhesives include adhesives using a two-component curable urethane resin containing various polyol compounds such as polyether polyols, polyester polyols, and acrylic polyols and curing agents such as the above-mentioned various isocyanate compounds. Be done.
  • the thickness of the adhesive layer A is preferably 0.1 ⁇ m or more and 30 ⁇ m or less, more preferably 1 ⁇ m or more and 15 ⁇ m or less, and further preferably 2 ⁇ m or more and 10 ⁇ m or less.
  • the above-mentioned decorative layer, adhesive layer A, primer layer and top coat layer are coated with a coating liquid containing a composition forming each layer by a gravure printing method, a bar coating method, a roll coating method, a reverse roll coating method, or a comma coating method. It can be formed by applying it by a known method such as, and if necessary, drying and curing it.
  • the decorative sheet of the present invention may be provided with irregularities by embossing or the like.
  • embossing for example, the decorative sheet is heated to preferably 80 ° C. or higher and 260 ° C. or lower, more preferably 100 ° C. or higher and 220 ° C. or lower, and further preferably 120 ° C. or higher and 200 ° C. or lower, and the embossing plate is pressed against the decorative sheet. Then, embossing can be performed.
  • the portion where the embossed plate is pressed is preferably on the surface protective layer side of the decorative sheet.
  • the decorative material of the present invention has an adherend and the above-mentioned decorative sheet of the present invention. Specifically, a surface requiring decoration of the adherend and a surface of the decorative sheet on the base material layer side. Are laminated so as to face each other.
  • Examples of the adherend include flat plates of various materials, plate materials such as curved plates, three-dimensional articles, sheets (or films), and the like.
  • Examples of the material of the adherend include wood members, metal members, ceramic members, resin members and the like.
  • Examples of raw materials for wood members include various types of wood such as cedar, cypress, pine, and lauan.
  • Examples of the shape of the wood member include wood veneer, wood plywood, particle board, wood fiber board such as MDF (medium density fiber board), and a three-dimensional article.
  • Examples of raw materials for metal members include iron and aluminum.
  • Examples of the shape of the metal member include a plate material, a steel plate, a three-dimensional article, and a sheet.
  • raw materials for ceramic components include ceramics such as glass and ceramics, non-cement ceramic materials such as gypsum, and non-ceramic ceramic materials such as ALC (lightweight cellular concrete) plates.
  • the shape of the ceramic member include a plate material, a three-dimensional article, and the like.
  • resin members polyolefin resins such as acrylic resin, polyester resin, polystyrene resin, polypropylene resin, ABS (acrylonitrile-butadiene-styrene copolymer) resin, phenol resin, vinyl chloride resin, cellulose resin, rubber, etc.
  • Examples of the shape of the resin member include a plate material, a three-dimensional article, and a sheet.
  • the members constituting the adherend can be used alone or in combination of two or more.
  • the decorative material of the present invention is preferable in that the weather resistance of the adherend can be improved when the adherend contains a polypropylene resin.
  • the adherend may be appropriately selected from the above depending on the intended use.
  • an adherend is used as an interior or exterior member of a building such as a wall, ceiling, or floor; a fitting or a structure member such as a window frame, a door, a handrail, a skirting board, a peripheral edge, or a mall;
  • the material of the landing material is preferably at least one selected from a wood member, a metal member and a resin member.
  • the material of the adherend is preferably at least one selected from a metal member and a resin member. ..
  • the thickness of the adherend may be appropriately selected depending on the application and material, and is preferably 0.1 mm or more and 10 mm or less, more preferably 0.3 mm or more and 5 mm, and further preferably 0.5 mm or more and 3 mm or less.
  • ⁇ Adhesive layer B> The adherend and the decorative sheet are preferably bonded together via the adhesive layer B in order to obtain excellent adhesiveness.
  • the adhesive used for the adhesive layer B is not particularly limited, and known adhesives can be used.
  • adhesives such as heat-sensitive adhesives and pressure-sensitive adhesives are preferable.
  • the resin used for the adhesive constituting the adhesive layer include acrylic resin, polyurethane resin, vinyl chloride resin, vinyl acetate resin, vinyl chloride-vinyl acetate copolymer resin, styrene-acrylic copolymer resin, and polyester resin. , Polyamide resin and the like, and these can be used alone or in combination of two or more.
  • a two-component curable polyurethane-based adhesive or a polyester-based adhesive using an isocyanate compound or the like as a curing agent can also be applied.
  • an adhesive may be used for the adhesive layer B.
  • the pressure-sensitive adhesive an acrylic-based, urethane-based, silicone-based, rubber-based, or other pressure-sensitive adhesive can be appropriately selected and used.
  • the thickness of the adhesive layer B is not particularly limited, but from the viewpoint of obtaining excellent adhesiveness, it is preferably 1 ⁇ m or more and 100 ⁇ m or less, more preferably 5 ⁇ m or more and 50 ⁇ m or less, and further preferably 10 ⁇ m or more and 30 ⁇ m or less.
  • UV lamp (trade name: M04-L21WB / SUV, manufactured by Iwasaki Electric Co., Ltd.), lamp jacket (trade name: WJ50-SUV, manufactured by Iwasaki Electric Co., Ltd.) and illuminance meter (trade name: UVD-365PD, manufactured by Iwasaki Electric Co., Ltd.)
  • Super accelerated weather resistance test equipment (trade name: Eye Super UV Tester SUV-W161 ", manufactured by Iwasaki Electric Co., Ltd.)
  • B A slight whitening was confirmed on the appearance of the decorative sheet, but a change in color tone of the transparent resin layer and / or the base material layer could not be confirmed.
  • C A slight whitening was confirmed on the appearance of the decorative sheet, and a slight change in color tone of the transparent resin layer and / or the base material layer was confirmed.
  • D Remarkable whitening of the appearance of the decorative sheet and a large change in color tone of the transparent resin layer and / or the base material layer were confirmed.
  • Example 1 A decorative layer was formed on one surface of a base material layer (colored polypropylene resin sheet having a thickness of 60 ⁇ m) subjected to double-sided corona discharge treatment using a printing ink made of a two-component curable acrylic-urethane resin. Next, an adhesive layer made of a urethane resin-based adhesive having a thickness of 3 ⁇ m was formed on the decorative layer.
  • a hydroxyphenyltriazine-based ultraviolet absorber (trade name: TINUVIN479, manufactured by BASF) and a hydroxyphenyltriazine-based ultraviolet absorber (trade name: TINUVIN479, manufactured by BASF) were added to 100 parts by mass of the polypropylene-based resin.
  • a composition A containing 0.12 parts by mass of (trade name: ADEKA STUB LA-46, manufactured by ADEKA) was heated, melted and extruded by a T-die extruder to form a transparent resin layer having a thickness of 80 ⁇ m.
  • composition B 100 parts by mass of composition X (a composition in which a composition composed of a polycarbonate urethane-acrylic copolymer and an acrylic polyol and hexamethylene diisocyanate are mixed at a mass ratio of 100: 5) and 10 parts by mass of hydroxy
  • composition X a composition in which a composition composed of a polycarbonate urethane-acrylic copolymer and an acrylic polyol and hexamethylene diisocyanate are mixed at a mass ratio of 100: 5
  • composition C was applied onto the primer layer and irradiated with an electron beam to cure the ionizing radiation curable resin composition to form a topcoat layer having a thickness of 5 ⁇ m.
  • a wood grain conduit-like uneven pattern having a depth of 50 ⁇ m was formed from above the top coat layer by embossing to obtain a decorative sheet of Example 1.
  • Example 2 to 5 [Comparative Examples 1 to 4], [Reference Example 1]
  • Examples 2 to 5 and Comparative Examples 1 to 4 are the same as in Example 1 except that the ultraviolet absorber of the transparent resin layer and the ultraviolet absorber of the top coat layer are changed to those in Table 1. And the decorative sheet of Reference Example 1 was obtained.
  • UVA-i to UVA-v are all "hydroxyphenyltriazine-based ultraviolet absorbers”.
  • UVA-i is "BASF's product name TINUVIN1600
  • UVA-ii is “BASF's product name TINUVIN479”
  • UVA-iii is "ADEKA”.
  • LA-46 and "UVA-iv” indicate the product name TINUVIN405 manufactured by BASF
  • UVA-v indicates the product name TINUVIN400 manufactured by BASF.
  • the UVA content means the content of each UV absorber (unit is “parts by mass”) with respect to 100 parts by mass of the resin of each layer.
  • the decorative sheet of the example having an absorbance A1 of 0.6 or more and an absorbance A2 of 1.2 or more can suppress deterioration over time due to ultraviolet rays.
  • the decorative sheet of the present invention has excellent weather resistance, it is suitably used as a decorative sheet for members used in an environment exposed to direct sunlight, such as exterior members such as entrance doors, window frames, and fittings such as doors.
  • Decorative sheet 11 Top coat layer 12: Primer layer 10: Surface protective layer 20: Transparent resin layer 30: Decorative layer 40: Base material layer

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Abstract

The present invention suppresses deterioration over time of a decorative sheet due to ultraviolet light, said decorative sheet being obtained by stacking layers each containing a polypropylene resin. A decorative sheet which sequentially comprises a surface protection layer, a transparent resin layer that contains a polypropylene resin, and a base material layer that contains a polypropylene resin in this order, wherein: the absorbance A1 of the surface protection layer at a wavelength from 270 nm to 300 nm as determined in accordance with JIS K0115 (2004) is 0.6 or more; and the absorbance A2 of the surface protection layer and the transparent resin layer that contains a polypropylene resin at a wavelength from 270 nm to 300 nm as determined in accordance with JIS K0115 (2004) is 1.2 or more.

Description

化粧シート及びこれを用いた化粧材Decorative sheet and decorative material using it
 本発明は、化粧シート及びこれを用いた化粧材に関する。 The present invention relates to a decorative sheet and a decorative material using the same.
 従来より、建築物の内装部材、建築物の外装部材、家具、造作部材、家電製品等の表面を装飾したり保護したりするために、化粧シートが用いられている。化粧シートは、例えば、基材上に表面保護層を有する構成を備えている。 Conventionally, decorative sheets have been used to decorate and protect the surfaces of building interior members, building exterior members, furniture, building members, home appliances, and the like. The decorative sheet has, for example, a configuration having a surface protective layer on a base material.
 これら化粧シートは、屋外用途や、室内用途でも窓際等で日光に晒される用途では、紫外線の影響により色調の変化や樹脂の劣化を招く。このため、耐候性を向上させることを目的として、化粧シートの表面保護層中に紫外線吸収剤を添加している。 These decorative sheets cause color change and resin deterioration due to the influence of ultraviolet rays in outdoor use and indoor use where they are exposed to sunlight near windows. Therefore, for the purpose of improving the weather resistance, an ultraviolet absorber is added to the surface protective layer of the decorative sheet.
 しかし、紫外線吸収剤は経時的に表面保護層からブリードアウトしやすいという問題がある。紫外線吸収剤がブリードアウトすると、化粧シート表面の美観が損なわれるとともに、経時的に表面保護層中の紫外線吸収剤濃度が低下して化粧シートの耐候性が不十分になるという問題がある。紫外線吸収剤のブリードを解消するために、例えば特許文献1が提案されている。 However, there is a problem that the UV absorber tends to bleed out from the surface protective layer over time. When the ultraviolet absorber bleeds out, there is a problem that the appearance of the surface of the decorative sheet is spoiled and the concentration of the ultraviolet absorber in the surface protective layer decreases with time, resulting in insufficient weather resistance of the decorative sheet. For example, Patent Document 1 has been proposed in order to eliminate the bleeding of the ultraviolet absorber.
特開2000-117905号公報Japanese Unexamined Patent Publication No. 2000-117905
 特許文献1の化粧シートは、電子線硬化型樹脂を主成分とした樹脂の硬化層中に、特定のベンゾトリアゾール系化合物等から選ばれる電子線反応型紫外線吸収剤を含有するものである。特許文献1の化粧シートでは、紫外線吸収剤のブリードアウトの問題は解消し得る。 The decorative sheet of Patent Document 1 contains an electron beam-reactive ultraviolet absorber selected from a specific benzotriazole-based compound or the like in a cured layer of a resin containing an electron beam-curable resin as a main component. The decorative sheet of Patent Document 1 can solve the problem of bleed-out of the ultraviolet absorber.
 一方、化粧シートにはエンボス加工、折り曲げ、成形等の加工適性が求められる場合が多い。このため、近年、基材層として加工適性に優れるポリプロピレン系樹脂を含む基材層を用い、前記基材層に表面保護層を積層した化粧シートが提案されている。このようなポリプロピレン系樹脂を含む基材層上に表面保護層を有する化粧シートの表面保護層として、特許文献1の表面保護層を適用した場合、表面保護層中の紫外線吸収剤のブリードアウトが抑制されていたとしても、化粧シートの紫外線による経時劣化を抑制することができない場合が多発した。 On the other hand, decorative sheets are often required to have processing suitability such as embossing, bending, and molding. For this reason, in recent years, a decorative sheet has been proposed in which a base material layer containing a polypropylene-based resin having excellent processability is used as the base material layer, and a surface protective layer is laminated on the base material layer. When the surface protective layer of Patent Document 1 is applied as the surface protective layer of the decorative sheet having the surface protective layer on the base material layer containing such a polypropylene resin, the bleed-out of the ultraviolet absorber in the surface protective layer occurs. Even if it was suppressed, there were many cases where it was not possible to suppress the deterioration of the decorative sheet over time due to ultraviolet rays.
 本発明は、このような状況下になされたもので、ポリプロピレン系樹脂を含む層を積層してなる化粧シート及びこれを用いた化粧材において、紫外線による経時劣化を抑制することを課題とするものである。 The present invention has been made under such circumstances, and an object of the present invention is to suppress deterioration over time due to ultraviolet rays in a decorative sheet formed by laminating layers containing a polypropylene resin and a decorative material using the same. Is.
 上記課題を解決すべく、本発明は、以下の[1]~[2]を提供する。
[1]表面保護層、ポリプロピレン系樹脂を含む透明性樹脂層、及びポリプロピレン系樹脂を含む基材層をこの順に有し、JIS K0115:2004に準拠して測定した、前記表面保護層の波長270nm~300nmにおける吸光度A1が0.6以上であり、JIS K0115:2004に準拠して測定した、前記表面保護層及び前記透明性樹脂層の波長270nm~300nmにおける吸光度A2が1.2以上である、化粧シート
[2]被着材と前記[1]に記載の化粧シートとを有する化粧材。
In order to solve the above problems, the present invention provides the following [1] to [2].
[1] A surface protective layer, a transparent resin layer containing a polypropylene resin, and a base material layer containing a polypropylene resin are provided in this order, and the wavelength of the surface protective layer is 270 nm, which is measured in accordance with JIS K0115: 2004. The absorbance A1 at ~ 300 nm is 0.6 or more, and the absorbance A2 of the surface protective layer and the transparent resin layer at wavelengths of 270 nm to 300 nm measured in accordance with JIS K0115: 2004 is 1.2 or more. Decorative sheet [2] A decorative material having the adherend and the decorative sheet according to the above [1].
 本発明によれば、ポリプロピレン系樹脂を含む層を積層してなる化粧シートにおいて、紫外線による経時劣化を抑制することができる。 According to the present invention, in a decorative sheet formed by laminating layers containing a polypropylene-based resin, deterioration over time due to ultraviolet rays can be suppressed.
本発明の化粧シートの一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the decorative sheet of this invention.
[化粧シート]
 本発明の化粧シートは、表面保護層、ポリプロピレン系樹脂を含む透明性樹脂層、及びポリプロピレン系樹脂を含む基材層をこの順に有し、JIS K0115:2004に準拠して測定した、前記表面保護層の波長270nm~300nmにおける吸光度A1が0.6以上であり、JIS K0115:2004に準拠して測定した、前記表面保護層及び前記透明性樹脂層の波長270nm~300nmにおける吸光度A2が1.2以上であるものである。
[Cosmetic sheet]
The decorative sheet of the present invention has a surface protective layer, a transparent resin layer containing a polypropylene-based resin, and a base material layer containing a polypropylene-based resin in this order, and the surface protection measured in accordance with JIS K0115: 2004. The absorbance A1 of the layer at a wavelength of 270 nm to 300 nm is 0.6 or more, and the absorbance A2 of the surface protective layer and the transparent resin layer measured according to JIS K0115: 2004 is 1.2 at a wavelength of 270 nm to 300 nm. That is all.
 本明細書において、「JIS K0115:2004に準拠して測定した、表面保護層の波長270nm~300nmにおける吸光度A1」のことを「吸光度A1」、「JIS K0115:2004に準拠して測定した、表面保護層及び透明性樹脂層の波長270nm~300nmにおける吸光度A2」のことを「吸光度A2」と称する場合がある。また、本明細書において、「ポリプロピレン系樹脂を含む透明性樹脂層」のことを「透明性樹脂層」、「ポリプロピレン系樹脂を含む基材層」のことを「基材層」と称する場合がある。また、本明細書において、「AA~BB」の表記は、特に言及しない限り、「AA以上BB以下」であることを意味する。 In the present specification, "absorbance A1 of the surface protective layer measured in accordance with JIS K0115: 2004 at a wavelength of 270 nm to 300 nm" is referred to as "absorbance A1" and "absorbance A1 measured in accordance with JIS K0115: 2004". The "absorbance A2" of the protective layer and the transparent resin layer at a wavelength of 270 nm to 300 nm may be referred to as "absorbance A2". Further, in the present specification, the "transparent resin layer containing a polypropylene resin" may be referred to as a "transparent resin layer", and the "base material layer containing a polypropylene resin" may be referred to as a "base material layer". be. Further, in the present specification, the notation of "AA to BB" means "AA or more and BB or less" unless otherwise specified.
 図1は、本発明の化粧シート100の実施の形態を示す断面図である。
 図1の化粧シート100は、表面保護層10、ポリプロピレン系樹脂を含む透明性樹脂層20、及びポリプロピレン系樹脂を含む基材層40をこの順に有している。また、図1の化粧シート100の表面保護層10は、トップコート層11及びプライマー層12から構成されている。また、図1の化粧シート100は、基材層40と透明性樹脂層20との間に装飾層30を有している。
FIG. 1 is a cross-sectional view showing an embodiment of the decorative sheet 100 of the present invention.
The decorative sheet 100 of FIG. 1 has a surface protective layer 10, a transparent resin layer 20 containing a polypropylene-based resin, and a base material layer 40 containing a polypropylene-based resin in this order. Further, the surface protective layer 10 of the decorative sheet 100 of FIG. 1 is composed of a top coat layer 11 and a primer layer 12. Further, the decorative sheet 100 of FIG. 1 has a decorative layer 30 between the base material layer 40 and the transparent resin layer 20.
<吸光度>
 本発明の化粧シートは、吸光度A1を0.6以上として、かつ、吸光度A2を1.2以上としている。吸光度A1が大きいことは、表面保護層に近い側に位置するポリプロピレン系樹脂を含む層(透明性樹脂層)に到達する波長270nm~300nmの光が少ないことを意味し、吸光度A2が大きいことは、表面保護層に遠い側に位置するポリプロピレン系樹脂を含む層(基材層)に到達する波長270nm~300nmの光が少ないことを意味している。
 従来の化粧シートは、通常、表面保護層(トップコート層やプライマー層)のみに紫外線吸収剤を添加する設計を行っていた。つまり、従来の化粧シートは、吸光度A1のみに関する設計を行っていた。しかし、吸光度A1のみの設計では、化粧シートの耐候性向上には限界があった。即ち、紫外線吸収剤は、種類によりブリードアウトのしやすさに差はあるが、何れも、層中から層外へのブリードアウトにより経時的に失われ、その濃度が低下する。その為、表面保護層の内側に位置する層の紫外線による劣化を短期的には抑制できても、長期間に渡って抑制できなかった。通常、耐候性とは、紫外線を含む日光に曝露された状態で、化粧シート全体の紫外線に起因する劣化が予め想定する所定の程度に達するまでの時間で評価される。従って、表面保護層の吸光度A1のみ高くする設計では耐候性向上には限界があった。また、経時的な紫外線吸収剤のブリードアウトを見越して、表面保護層中の紫外線吸収剤の量を余分に添加することで耐候性を向上する設計も考えられるが、その場合、紫外線吸収剤の過剰添加に起因する表面保護層の耐擦傷性、耐汚染性等の物性が低下するとともに、過剰量の紫外線吸収剤がブリードアウトすることによる表面の白濁等の外観劣化等の問題があった。
 そこで、本発明では、表面保護層のみならず、透明性樹脂層にも紫外線吸収剤を添加し、2種類の吸光度(吸光度A1及び吸光度A2)を特定の範囲とすることで、長期耐候性の問題を解消しつつ、ブリードアウトを生じにくくしている。
<Asorbance>
The decorative sheet of the present invention has an absorbance A1 of 0.6 or more and an absorbance A2 of 1.2 or more. A large absorbance A1 means that there is little light having a wavelength of 270 nm to 300 nm that reaches the layer containing the polypropylene resin (transparent resin layer) located on the side close to the surface protective layer, and a large absorbance A2 means that the amount of light reaches the layer (transparent resin layer). This means that there is little light having a wavelength of 270 nm to 300 nm that reaches the layer (base material layer) containing the polypropylene-based resin located on the side far from the surface protective layer.
Conventional decorative sheets are usually designed to add an ultraviolet absorber only to the surface protective layer (top coat layer or primer layer). That is, the conventional decorative sheet has been designed only for the absorbance A1. However, in the design of only the absorbance A1, there is a limit to the improvement of the weather resistance of the decorative sheet. That is, although there are differences in the ease of bleeding out depending on the type of the ultraviolet absorber, all of them are lost over time due to bleeding out from the inside of the layer to the outside of the layer, and the concentration thereof decreases. Therefore, although the deterioration of the layer located inside the surface protective layer due to ultraviolet rays could be suppressed in the short term, it could not be suppressed over a long period of time. Generally, weather resistance is evaluated by the time required for deterioration of the entire decorative sheet due to ultraviolet rays to reach a predetermined degree assumed in advance in a state of being exposed to sunlight including ultraviolet rays. Therefore, there is a limit to the improvement of weather resistance in the design in which only the absorbance A1 of the surface protective layer is increased. In addition, in anticipation of bleeding out of the UV absorber over time, a design may be considered in which the weather resistance is improved by adding an extra amount of the UV absorber in the surface protective layer. In that case, the UV absorber Physical properties such as scratch resistance and stain resistance of the surface protective layer due to excessive addition are deteriorated, and there are problems such as appearance deterioration such as white turbidity of the surface due to bleeding out of an excessive amount of ultraviolet absorber.
Therefore, in the present invention, an ultraviolet absorber is added not only to the surface protective layer but also to the transparent resin layer to set two types of absorbances (absorbance A1 and absorbance A2) in a specific range to provide long-term weather resistance. While solving the problem, it makes it difficult for bleed-out to occur.
 ポリプロピレン系樹脂は270nm~300nmの紫外線で著しく劣化する。そこで、その特定波長範囲の紫外線をカットするような紫外線吸収剤を配合することにより、ポリプロピレン系樹脂を用いた化粧シートに長期耐久性を付与することができる。 Polypropylene resin is significantly deteriorated by ultraviolet rays of 270 nm to 300 nm. Therefore, by blending an ultraviolet absorber that blocks ultraviolet rays in the specific wavelength range, long-term durability can be imparted to the decorative sheet using the polypropylene-based resin.
 吸光度A1は0.6以上であることを要する。吸光度A1が0.6未満の場合、ポリプロピレン系樹脂を含む透明性樹脂層、及びポリプロピレン系樹脂を含む基材層が紫外線で経時劣化し、化粧シートの耐候性を良好にすることができない。
 吸光度は0.7以上であることが好ましく、0.8以上であることがより好ましい。
Absorbance A1 needs to be 0.6 or more. When the absorbance A1 is less than 0.6, the transparent resin layer containing the polypropylene-based resin and the base material layer containing the polypropylene-based resin deteriorate with time due to ultraviolet rays, and the weather resistance of the decorative sheet cannot be improved.
The absorbance is preferably 0.7 or more, more preferably 0.8 or more.
 また、吸光度A1は、ブリードアウトを抑制する観点から5.0以下であることが好ましい。
 吸光度A1が大きいことは、表面保護層中の紫外線吸収剤の含有量が多いこと、あるいは、表面保護層の膜厚が厚いことを意味する。表面保護層中の紫外線吸収剤の含有量が多い場合、ブリードアウトや表面保護層の耐擦傷性が低下する傾向があり、表面保護層の膜厚が厚い場合、化粧シートの加工適性が低下する傾向がある。すなわち、吸光度A1が5.0を超える場合、紫外線吸収剤のブリードアウト、耐擦傷性の低下及び加工適性の低下から選ばれる何れかの不具合が生じやすくなる。
 吸光度A1は4.5以下であることがより好ましく、3.5以下であることがより好ましく、3.0以下であることがより好ましい。
Further, the absorbance A1 is preferably 5.0 or less from the viewpoint of suppressing bleed-out.
A large absorbance A1 means that the content of the ultraviolet absorber in the surface protective layer is high, or that the film thickness of the surface protective layer is large. When the content of the ultraviolet absorber in the surface protective layer is high, the scratch resistance of the bleed-out and the surface protective layer tends to decrease, and when the film thickness of the surface protective layer is thick, the processability of the decorative sheet decreases. Tend. That is, when the absorbance A1 exceeds 5.0, any of the defects selected from the bleed-out of the ultraviolet absorber, the decrease in scratch resistance, and the decrease in processability are likely to occur.
The absorbance A1 is more preferably 4.5 or less, more preferably 3.5 or less, and even more preferably 3.0 or less.
 吸光度A2は1.2以上であることを要する。吸光度A2が1.2未満の場合、ポリプロピレン系樹脂を含む基材層が紫外線で経時劣化し、化粧シートの耐候性を良好にすることができない。
 吸光度A2は1.3以上であることが好ましく、1.4以上であることがより好ましい。
Absorbance A2 needs to be 1.2 or more. When the absorbance A2 is less than 1.2, the base material layer containing the polypropylene-based resin deteriorates with time due to ultraviolet rays, and the weather resistance of the decorative sheet cannot be improved.
The absorbance A2 is preferably 1.3 or higher, more preferably 1.4 or higher.
 また、吸光度A2は、ブリードアウトを抑制する観点から5.0以下であることが好ましい。
 本発明では、吸光度A2が5.0を超える場合、化粧シートから紫外線吸収剤がブリードアウトしやすくなる。
 吸光度A2は4.5以下であることがより好ましく、4.0以下であることがより好ましく、3.5以下であることがより好ましい。
Further, the absorbance A2 is preferably 5.0 or less from the viewpoint of suppressing bleed-out.
In the present invention, when the absorbance A2 exceeds 5.0, the ultraviolet absorber tends to bleed out from the decorative sheet.
The absorbance A2 is more preferably 4.5 or less, more preferably 4.0 or less, and even more preferably 3.5 or less.
 吸光度A1及び吸光度A2は、例えば、紫外線吸収剤の含有割合、及び紫外線吸収剤を含む層の厚みにより調整できる。 Absorbance A1 and absorbance A2 can be adjusted, for example, by the content ratio of the ultraviolet absorber and the thickness of the layer containing the ultraviolet absorber.
 吸光度A2は、JIS K0115:2004に準拠して、透明性樹脂層上に表面保護層を形成した積層体の波長270nm~300nmにおいて測定した吸光度の平均値とする。本明細書において、波長270nm~300nmの吸光度の平均値は、波長270nm~300nmについて1nmごとに吸光度(合計31個の吸光度)を測定した際のこれらの平均値とする。
 吸光度A1は、JIS K0115:2004に準拠して、透明性樹脂層の波長270nm~300nmにおける吸光度A0を測定し、吸光度A2から吸光度A0を減ずることにより得られる(吸光度A1=吸光度A2-吸光度A0)。なお、吸光度A0は、透明性樹脂層の波長270nm~300nmにおいて測定した吸光度の平均値である。
Absorbance A2 is an average value of absorbance measured at a wavelength of 270 nm to 300 nm of a laminate having a surface protective layer formed on a transparent resin layer in accordance with JIS K0115: 2004. In the present specification, the average value of the absorbances at wavelengths of 270 nm to 300 nm is the average value when the absorbances (total of 31 absorbances) are measured for each 1 nm for wavelengths of 270 nm to 300 nm.
Absorbance A1 is obtained by measuring the absorbance A0 of the transparent resin layer at a wavelength of 270 nm to 300 nm in accordance with JIS K0115: 2004 and subtracting the absorbance A0 from the absorbance A2 (absorbance A1 = absorbance A2-absorbance A0). .. The absorbance A0 is an average value of the absorbances measured at a wavelength of 270 nm to 300 nm of the transparent resin layer.
<表面保護層>
 表面保護層は、透明性樹脂層の基材層とは反対側の面に位置する層である。表面保護層は、単層で形成されていてもよいし、図1のように2層以上から形成されていてもよい。
 なお、本明細書において、表面保護層のうち透明性樹脂層から最も離れた層のことを「トップコート層」と称する。すなわち、表面保護層が単層から形成されている場合、表面保護層はトップコート層の単層構造となる。また、表面保護層が2層以上から形成されている場合、トップコート層と透明性樹脂層との間に位置する層は、表面保護層を構成する層のうちのトップコート層以外の層であることを意味する。
 トップコート層は硬化性樹脂組成物の硬化物を含むことが好ましい。
 表面保護層は、トップコート層より透明性樹脂層側に位置するプライマー層を有することが好ましい。表面保護層をトップコート層及びプライマー層から形成し、かつ、トップコート層及びプライマー層の両層に紫外線吸収剤を含有させることにより、紫外線による経時劣化を抑制しつつ、紫外線吸収剤のブリードアウトを抑制しやすくできる。
<Surface protective layer>
The surface protective layer is a layer located on the surface of the transparent resin layer opposite to the base material layer. The surface protective layer may be formed of a single layer or may be formed of two or more layers as shown in FIG.
In the present specification, the layer of the surface protective layer farthest from the transparent resin layer is referred to as a "top coat layer". That is, when the surface protective layer is formed from a single layer, the surface protective layer has a single layer structure of the top coat layer. When the surface protective layer is formed of two or more layers, the layer located between the top coat layer and the transparent resin layer is a layer other than the top coat layer among the layers constituting the surface protective layer. It means that there is.
The top coat layer preferably contains a cured product of the curable resin composition.
The surface protective layer preferably has a primer layer located closer to the transparent resin layer than the top coat layer. By forming the surface protection layer from the top coat layer and the primer layer and containing the ultraviolet absorber in both the top coat layer and the primer layer, the bleed-out of the ultraviolet absorber is suppressed while suppressing the deterioration with time due to the ultraviolet rays. Can be easily suppressed.
 表面保護層は、主として樹脂から構成される。
 表面保護層を構成する樹脂は、ポリプロピレン系樹脂を実質的に含有しないことが好ましい。本発明では、吸光度A1を規定することによって透明性樹脂層に到達する波長270nm~300nmの光を十分に制限しているが、表面保護層には透明性樹脂層よりも多い量の波長270nm~300nmの光が到達している。このため、表面保護層を構成する樹脂としてポリプロピレン系樹脂を実質的に含有しないことにより、表面保護層の耐候性を良好にしやすい点で好ましい。
 ポリプロピレン系樹脂を実質的に含有しないとは、表面保護層を構成する全樹脂成分に対して、ポリプロピレン系樹脂の割合が1質量%以下であることを意味し、好ましくは0.1質量%以下、より好ましくは0.01質量%以下、さらに好ましくは0質量%である。
The surface protective layer is mainly composed of resin.
It is preferable that the resin constituting the surface protective layer does not substantially contain a polypropylene-based resin. In the present invention, the light having a wavelength of 270 nm to 300 nm reaching the transparent resin layer is sufficiently restricted by defining the absorbance A1, but the surface protective layer has a larger amount of light having a wavelength of 270 nm to 270 nm than the transparent resin layer. Light of 300 nm has arrived. Therefore, it is preferable that the polypropylene-based resin is not substantially contained as the resin constituting the surface protective layer, so that the weather resistance of the surface protective layer can be easily improved.
The fact that the polypropylene-based resin is substantially not contained means that the proportion of the polypropylene-based resin is 1% by mass or less, preferably 0.1% by mass or less, based on the total resin components constituting the surface protective layer. , More preferably 0.01% by mass or less, still more preferably 0% by mass.
《紫外線吸収剤》
 表面保護層及び透明性樹脂層の少なくとも何れかには紫外線吸収剤を含有することが好ましく、表面保護層及び透明性樹脂層の両方に紫外線吸収剤を含有することがより好ましい。
 表面保護層が2層以上から形成される場合、少なくともトップコート層中に紫外線吸収剤を含有することが好ましく、表面保護層を構成する全ての層に紫外線吸収剤を含有することがより好ましい。
 なお、以下の紫外線吸収剤に関する実施形態は、特に断りがない限り、表面保護層の紫外線吸収剤及び透明性樹脂層の紫外線吸収剤に共通する実施形態である。
《UV absorber》
It is preferable that at least one of the surface protective layer and the transparent resin layer contains an ultraviolet absorber, and it is more preferable that both the surface protective layer and the transparent resin layer contain an ultraviolet absorber.
When the surface protective layer is formed from two or more layers, it is preferable that at least the top coat layer contains an ultraviolet absorber, and it is more preferable that all the layers constituting the surface protective layer contain an ultraviolet absorber.
Unless otherwise specified, the following embodiments relating to the ultraviolet absorber are common to the ultraviolet absorber of the surface protective layer and the ultraviolet absorber of the transparent resin layer.
 紫外線吸収剤としては、ベンゾトリアゾール系紫外線吸収剤、ベンゾフェノン系紫外線吸収剤、トリアジン系紫外線吸収剤等が挙げられ、トリアジン系紫外線吸収剤が好ましい。また、トリアジン系紫外線吸収剤の中でも、耐候性能の観点から、ヒドロキシフェニルトリアジン系紫外線吸収剤が好ましい。
 すなわち、本発明の化粧シートは、表面保護層及び透明性樹脂層の少なくとも何れかにトリアジン系紫外線吸収剤を含むことが好ましい。また、本発明の化粧シートは、表面保護層及び前記透明性樹脂層の少なくとも何れかにヒドロキシフェニルトリアジン系紫外線吸収剤を含むことがより好ましい。
 また、(メタ)アクリロイル基、ビニル基、アリル基等の反応性官能基を有する紫外線吸収剤は、ブリードアウトを抑制しやすい点で好ましい。
Examples of the ultraviolet absorber include a benzotriazole-based ultraviolet absorber, a benzophenone-based ultraviolet absorber, a triazine-based ultraviolet absorber, and the like, and a triazine-based ultraviolet absorber is preferable. Further, among the triazine-based ultraviolet absorbers, the hydroxyphenyltriazine-based ultraviolet absorber is preferable from the viewpoint of weather resistance performance.
That is, it is preferable that the decorative sheet of the present invention contains a triazine-based ultraviolet absorber in at least one of the surface protective layer and the transparent resin layer. Further, it is more preferable that the decorative sheet of the present invention contains a hydroxyphenyltriazine-based ultraviolet absorber in at least one of the surface protective layer and the transparent resin layer.
Further, an ultraviolet absorber having a reactive functional group such as a (meth) acryloyl group, a vinyl group or an allyl group is preferable because it is easy to suppress bleed-out.
 ヒドロキシフェニルトリアジン系紫外線吸収剤としては、下記一般式(1)のものが挙げられる。 Examples of the hydroxyphenyltriazine-based ultraviolet absorber include those of the following general formula (1).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 一般式(1)中、R11は2価の有機基であり、R12は-O-C(=O)R15で示されるアシルオキシ基であり、R13、R14及びR15は各々独立して水素原子又は1価の有機基であり、n11及びn12は各々独立して0~5の整数である。また、R13及びR14が複数ある場合、同じでも異なっていてもよい。
 R11の2価の有機基としては、アルキレン基、アルケニレン基等の脂肪族炭化水素基が挙げられ、耐候性の観点から、アルキレン基が好ましく、その炭素数は好ましくは1以上、より好ましくは2以上であり、上限として好ましくは16以下、より好ましくは12以下、さらに好ましくは8以下、特に好ましくは4以下である。これらの脂肪族炭化水素基は直鎖状、分岐状、環状のいずれであってもよく、耐候性の観点から直鎖状、分岐状が好ましく、直鎖状がより好ましい。
In the general formula (1), R 11 is a divalent organic group, R 12 is an acyloxy group represented by −OC (= O) R 15 , and R 13 , R 14 and R 15 are independent of each other. It is a hydrogen atom or a monovalent organic group, and n 11 and n 12 are independently integers of 0 to 5. Further, when there are a plurality of R 13 and R 14 , they may be the same or different.
Examples of the divalent organic group of R 11 include aliphatic hydrocarbon groups such as an alkylene group and an alkaneylene group. From the viewpoint of weather resistance, an alkylene group is preferable, and the number of carbon atoms thereof is preferably 1 or more, more preferably 1. It is 2 or more, and the upper limit is preferably 16 or less, more preferably 12 or less, still more preferably 8 or less, and particularly preferably 4 or less. These aliphatic hydrocarbon groups may be linear, branched or cyclic, and are preferably linear or branched from the viewpoint of weather resistance, and more preferably linear.
 R13及びR14は、耐候性の観点から水素原子が好ましい。また、R13及びR14が1価の有機基の場合、アルキル基、アルケニル基、シクロアルキル基、アリール基、アリールアルキル基等が好ましく挙げられ、耐候性の観点から、アリール基、アリールアルキル基等の芳香族炭化水素基が好ましく、アリール基、中でもフェニル基が好ましい。
 R15は、耐候性の観点から1価の有機基が好ましく、アルキル基、アルケニル基、シクロアルキル基、アリール基、アリールアルキル基等が好ましく挙げられ、耐候性の観点から、アルキル基、アルケニル基等の脂肪族炭化水素基がより好ましく、アルキル基がさらに好ましい。R15の1価の有機基がアルキル基、アルケニル基等の脂肪族炭化水素基の場合、直鎖状、分岐状、環状のいずれであってもよく、耐候性の観点から直鎖状、分岐状が好ましく、またその炭素数は、耐候性の観点から、好ましくは2以上、より好ましくは4以上であり、上限として好ましくは16以下、より好ましくは12以下、さらに好ましくは10以下である。
R 13 and R 14 are preferably hydrogen atoms from the viewpoint of weather resistance. When R 13 and R 14 are monovalent organic groups, an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an arylalkyl group and the like are preferably mentioned, and an aryl group and an arylalkyl group are preferably mentioned from the viewpoint of weather resistance. The aromatic hydrocarbon group such as, etc. is preferable, and an aryl group, particularly a phenyl group, is preferable.
R 15 is preferably a monovalent organic group from the viewpoint of weather resistance, preferably an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an arylalkyl group or the like, and from the viewpoint of weather resistance, an alkyl group or an alkenyl group. Such as an aliphatic hydrocarbon group is more preferable, and an alkyl group is further preferable. A monovalent organic group is an alkyl group of R 15, when the aliphatic hydrocarbon group such as an alkenyl group, a linear, branched, or cyclic, linear from the viewpoint of weather resistance, branching The shape is preferable, and the number of carbon atoms thereof is preferably 2 or more, more preferably 4 or more, and the upper limit is preferably 16 or less, more preferably 12 or less, still more preferably 10 or less, from the viewpoint of weather resistance.
 一般式(1)のヒドロキシフェニルトリアジン系紫外線吸収剤の具体例として、下記一般式(1-1)のものが挙げられる。下記一般式(1-1)のヒドロキシフェニルトリアジン系紫外線吸収剤は、商品名「Tinuvin479」として、BASF社から入手可能である。 Specific examples of the hydroxyphenyltriazine-based ultraviolet absorber of the general formula (1) include those of the following general formula (1-1). The hydroxyphenyltriazine-based ultraviolet absorber of the following general formula (1-1) is available from BASF under the trade name "Tinuvin 479".
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 また、ヒドロキシフェニルトリアジン系紫外線吸収剤としては、下記一般式(2)のものも挙げられる。
 一般式(2)に示すヒドロキシフェニルトリアジン化合物は、分子中にエステル結合を含まないため、分子構造が変位しにくい。このため、一般式(2)に示すヒドロキシフェニルトリアジン化合物は、一般式(1)に示すヒドロキシフェニルトリアジン化合物よりも、ブリードアウトの抑制及び長期耐候性の維持において優れる点で好ましい。
 なお、エステル結合を起点とする分子構造の変異は、酸性条件が起因すると考えられる。このため、一般式(2)に示すヒドロキシフェニルトリアジン化合物は、酸性雨に晒される屋外での使用時において、優れた効果を発揮し得る。
Further, examples of the hydroxyphenyltriazine-based ultraviolet absorber include those having the following general formula (2).
Since the hydroxyphenyltriazine compound represented by the general formula (2) does not contain an ester bond in the molecule, the molecular structure is not easily displaced. Therefore, the hydroxyphenyltriazine compound represented by the general formula (2) is preferable to the hydroxyphenyltriazine compound represented by the general formula (1) in that it is superior in suppressing bleed-out and maintaining long-term weather resistance.
It is considered that the variation in the molecular structure starting from the ester bond is caused by the acidic condition. Therefore, the hydroxyphenyltriazine compound represented by the general formula (2) can exert an excellent effect when used outdoors exposed to acid rain.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 一般式(2)中、R21は1価の有機基であり、R21は水素原子又は1価の有機基であり、R22及びR23は各々独立して水酸基又は1価の有機基であり、n21、n22及びn23は各々独立して1~5の整数である。また、R21、R22及びR23が複数ある場合、同じでも異なっていてもよい。 In the general formula (2), R 21 is a monovalent organic group, R 21 is a hydrogen atom or a monovalent organic group, and R 22 and R 23 are independently hydroxyl groups or monovalent organic groups. Yes, n 21 , n 22 and n 23 are independently integers from 1 to 5. Further, when there are a plurality of R 21 , R 22 and R 23 , they may be the same or different.
 R21、R22及びR23の1価の有機基としては、上記一般式(1)中のR13、R14の1価の有機基として例示したものが好ましく挙げられ、耐候性の観点から、アルキル基、アルケニル基等の脂肪族炭化水素基がより好ましく、アルキル基がさらに好ましい。この場合、R21、R22及びR23の1価の有機基は、直鎖状、分岐状、環状のいずれであってもよく、耐候性の観点から直鎖状、分岐状が好ましく、直鎖状がより好ましい。また、その炭素数は、耐候性の観点から、好ましくは2以上、より好ましくは3以上であり、上限として好ましくは16以下、より好ましくは12以下、さらに好ましくは8以下である。
 また、n21、n22及びn23は2以上が好ましく、複数のR21、R22及びR23は同じでも異なっていてもよく、耐候性の観点から、複数のR21は同じであることが好ましく、R22及びR23は異なっていることが好ましい。異なるR22及びR23はその内の一つが水素原子であることが好ましい。また、R21、R22及びR23が1価の有機基である場合、同じ有機基であることが好ましい。
As the monovalent organic group of R 21 , R 22 and R 23 , those exemplified as the monovalent organic group of R 13 and R 14 in the above general formula (1) are preferably mentioned, and from the viewpoint of weather resistance. , An aliphatic hydrocarbon group such as an alkyl group or an alkenyl group is more preferable, and an alkyl group is further preferable. In this case, the monovalent organic groups of R 21 , R 22 and R 23 may be linear, branched or cyclic, and are preferably linear or branched from the viewpoint of weather resistance, and are straight. Chain form is more preferable. From the viewpoint of weather resistance, the carbon number is preferably 2 or more, more preferably 3 or more, and the upper limit is preferably 16 or less, more preferably 12 or less, still more preferably 8 or less.
Further, n 21 , n 22 and n 23 are preferably 2 or more, and a plurality of R 21 , R 22 and R 23 may be the same or different, and the plurality of R 21s are the same from the viewpoint of weather resistance. It is preferable that R 22 and R 23 are different. It is preferable that one of the different R 22 and R 23 is a hydrogen atom. When R 21 , R 22 and R 23 are monovalent organic groups, they are preferably the same organic group.
 一般式(2)のヒドロキシフェニルトリアジン系紫外線吸収剤の具体例として、下記一般式(2-1)のものが挙げられる。一般式(2-1)のヒドロキシフェニルトリアジン系紫外線吸収剤は、商品名「Tinuvin1600」として、BASF社から入手可能である。 Specific examples of the hydroxyphenyltriazine-based ultraviolet absorber of the general formula (2) include those of the following general formula (2-1). The hydroxyphenyltriazine-based ultraviolet absorber of the general formula (2-1) is available from BASF under the trade name "Tinuvin 1600".
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 表面保護層中の紫外線吸収剤の含有量は、吸光度A1を0.6以上にできる限り特に限定されない。表面保護層中の紫外線吸収剤の含有量を所定量以上とすることにより、吸光度A1を0.6以上にしやすくできる。また、表面保護層中の紫外線吸収剤の含有量を所定量以下とすることにより、ブリードアウトを抑制しやすくできる。
 表面保護層を構成するトップコート層中の紫外線吸収剤の含有量は、トップコート層を構成する樹脂100質量部に対して0.5質量部以上10.0質量部以下が好ましく、1.0質量部以上8.0質量部以下がより好ましく、2.0質量部以上7.0質量部以下がさらに好ましく、3.0質量部以上5.0質量部以下がよりさらに好ましい。
 また、表面保護層を構成するその他の層が紫外線吸収剤を含有する場合、該その他の層における紫外線吸収剤の含有量は、該その他の層を構成する樹脂100質量部に対して1質量部以上40質量部以下が好ましく、5質量部以上30質量部以下がより好ましく、7質量部以上25質量部以下がさらに好ましい。該その他の層としては、例えば、プライマー層が挙げられる。
The content of the ultraviolet absorber in the surface protective layer is not particularly limited as long as the absorbance A1 is 0.6 or more. By setting the content of the ultraviolet absorber in the surface protective layer to a predetermined amount or more, the absorbance A1 can be easily set to 0.6 or more. Further, by setting the content of the ultraviolet absorber in the surface protective layer to a predetermined amount or less, bleed-out can be easily suppressed.
The content of the ultraviolet absorber in the top coat layer constituting the surface protective layer is preferably 0.5 parts by mass or more and 10.0 parts by mass or less with respect to 100 parts by mass of the resin constituting the top coat layer, and is 1.0. It is more preferably parts by mass or more and 8.0 parts by mass or less, further preferably 2.0 parts by mass or more and 7.0 parts by mass or less, and even more preferably 3.0 parts by mass or more and 5.0 parts by mass or less.
When the other layer constituting the surface protective layer contains an ultraviolet absorber, the content of the ultraviolet absorber in the other layer is 1 part by mass with respect to 100 parts by mass of the resin constituting the other layer. It is preferably 40 parts by mass or less, more preferably 5 parts by mass or more and 30 parts by mass or less, and further preferably 7 parts by mass or more and 25 parts by mass or less. Examples of the other layer include a primer layer.
《ラジカル捕捉剤》
 表面保護層及び透明性樹脂層の少なくとも何れかはラジカル捕捉剤を含有することが好ましい。表面保護層は、化粧シートを構成する層のうち紫外線が最初に入射する層であるため、ラジカル捕捉剤を含有することが好ましい。表面保護層が多層構造の場合、トップコート層がラジカル捕捉剤を含むことが好ましい。
 なお、以下のラジカル捕捉剤に関する実施形態は、特に断りがない限り、表面保護層のラジカル捕捉剤及び透明性樹脂層のラジカル捕捉剤に共通する実施形態である。
《Radical scavenger》
At least one of the surface protective layer and the transparent resin layer preferably contains a radical scavenger. Since the surface protective layer is the layer to which ultraviolet rays are first incident among the layers constituting the decorative sheet, it is preferable to contain a radical scavenger. When the surface protective layer has a multi-layer structure, it is preferable that the top coat layer contains a radical scavenger.
Unless otherwise specified, the following embodiments relating to the radical scavenger are common to the radical scavenger of the surface protective layer and the radical scavenger of the transparent resin layer.
 ラジカル捕捉剤としては、芳香族系ラジカル捕捉剤、アミン系ラジカル捕捉剤、有機酸系ラジカル捕捉剤、カテキン系ラジカル捕捉剤及びヒンダードアミン系ラジカル捕捉剤が挙げられ、これらの中でもヒンダードアミン系ラジカル捕捉剤が好ましい。ヒンダードアミン系ラジカル捕捉剤とは、2,2,6,6-テトラメチルピペリジン骨格を分子内に含む構造を有するものである。 Examples of the radical scavenger include aromatic radical scavengers, amine radical scavengers, organic acid radical scavengers, catechin radical scavengers and hindered amine radical scavengers. preferable. The hindered amine radical scavenger has a structure containing a 2,2,6,6-tetramethylpiperidine skeleton in the molecule.
 表面保護層がラジカル捕捉剤を含む場合、当該ラジカル捕捉剤として、表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有するラジカル捕捉剤iと、表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有さないラジカル捕捉剤iiとを含むことが好ましい。
 エチレン性二重結合は、例えば、(メタ)アクリロイル基、ビニル基及びアリル基などの官能基が有している。
When the surface protective layer contains a radical scavenger, the radical scavenger is polymerized with the radical scavenger i having an ethylenic double bond polymerizable with the resin constituting the surface protective layer and the resin constituting the surface protective layer. It preferably contains a radical scavenger ii that does not have a possible ethylenic double bond.
The ethylenic double bond has, for example, a functional group such as a (meth) acryloyl group, a vinyl group and an allyl group.
  ラジカル捕捉剤iのみを用いた場合、表面保護層中のラジカル捕捉剤はほぼ全て固定化された状態となり、表面保護層内を自由に動けるラジカル捕捉剤がほぼ存在しなくなるため、ラジカルを捕捉する性能が発揮されにくくなる。一方、ラジカル捕捉剤iは表面保護層を構成する樹脂と重合するため、表面保護層を構成する樹脂が硬化物(特に電離放射線硬化性樹脂組成物の硬化物)を含む場合、ラジカル捕捉剤iによって、硬化物(特に電離放射線硬化性樹脂組成物の硬化物)の架橋密度が低下し、耐擦傷性が低下しやすくなる。
  一方、ラジカル捕捉剤iiのみを用いた場合、ラジカル捕捉剤iiが表面保護層から経時的にブリードアウトしやすいことから、化粧シート表面の美観が低下したり、ラジカルを捕捉する性能を長期に渡って維持しにくくなる。
 したがって、表面保護層が、ラジカル捕捉剤i及びラジカル捕捉剤iiを含むことにより、ラジカル捕捉性、耐擦傷性、ブリードアウトの抑制の観点で好ましい。表面保護層が多層構造の場合、トップコート層がラジカル捕捉剤i及びラジカル捕捉剤iiを含むことが好ましい。
When only the radical scavenger i is used, almost all the radical scavengers in the surface protective layer are in an immobilized state, and there is almost no radical scavenger that can move freely in the surface protective layer, so that the radicals are captured. It becomes difficult for the performance to be exhibited. On the other hand, since the radical trapping agent i polymerizes with the resin constituting the surface protective layer, when the resin constituting the surface protective layer contains a cured product (particularly a cured product of the ionizing radiation curable resin composition), the radical trapping agent i As a result, the crosslink density of the cured product (particularly the cured product of the ionizing radiation curable resin composition) decreases, and the scratch resistance tends to decrease.
On the other hand, when only the radical scavenger ii is used, the radical scavenger ii tends to bleed out from the surface protective layer over time, so that the appearance of the decorative sheet surface is deteriorated and the ability to capture radicals is maintained for a long period of time. It becomes difficult to maintain.
Therefore, it is preferable that the surface protective layer contains the radical scavenger i and the radical scavenger ii from the viewpoints of radical scavenging property, scratch resistance, and suppression of bleed-out. When the surface protective layer has a multi-layer structure, it is preferable that the top coat layer contains a radical scavenger i and a radical scavenger ii.
 ラジカル捕捉剤iとラジカル捕捉剤iiとの質量基準による配合比は、8:2~2:8であることが好ましい。
 ラジカル捕捉剤iが8に対して、ラジカル捕捉剤iiを2以上とすることにより、耐候性をより良好にし得るとともに、表面保護層の硬化物の架橋密度が低下することを抑制しやすくできる。また、ラジカル捕捉剤iが2に対して、ラジカル捕捉剤iiを8以下とすることにより、ラジカル捕捉剤iiのブリードアウトを抑制しやすくできる。
The blending ratio of the radical scavenger i and the radical scavenger ii based on the mass is preferably 8: 2 to 2: 8.
By setting the radical scavenger i to 8 and the radical scavenger ii to 2 or more, the weather resistance can be improved and the decrease in the crosslink density of the cured product of the surface protective layer can be easily suppressed. Further, by setting the radical scavenger i to 8 or less with respect to the radical scavenger i 2, it is possible to easily suppress the bleed-out of the radical scavenger ii.
 表面保護層を構成するトップコート層中のラジカル捕捉剤の含有量は、トップコート層を構成する樹脂100質量部に対して0.5質量部以上10質量部以下が好ましく、1質量部以上8質量部以下がより好ましく、1.5質量部以上5質量部以下がさらに好ましい。
 また、表面保護層を構成するその他の層がラジカル捕捉剤を含有する場合、該その他の層におけるラジカル捕捉剤の含有量は、該その他の層を構成する樹脂100質量部に対して0.1質量部以上10質量部以下が好ましく、0.5質量部以上8質量部以下がより好ましく、1質量部以上5質量部以下がさらに好ましい。
The content of the radical scavenger in the topcoat layer constituting the surface protective layer is preferably 0.5 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the resin constituting the topcoat layer, and is preferably 1 part by mass or more and 8 parts by mass. It is more preferably parts by mass or less, and further preferably 1.5 parts by mass or more and 5 parts by mass or less.
When the other layer constituting the surface protective layer contains a radical scavenger, the content of the radical scavenger in the other layer is 0.1 with respect to 100 parts by mass of the resin constituting the other layer. It is preferably 5 parts by mass or more and 10 parts by mass or less, more preferably 0.5 parts by mass or more and 8 parts by mass or less, and further preferably 1 part by mass or more and 5 parts by mass or less.
  ラジカル捕捉剤iは、表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有するものである。エチレン性二重結合を有する基としては、(メタ)アクリロイル基、クロトノイル基、ビニル基及びアリル基が挙げられ、これらの中でも(メタ)アクリロイル基が好ましい。すなわち、ラジカル捕捉剤iは、(メタ)アクリロイル基を有するものが好ましい。
  ラジカル捕捉剤i中のエチレン性二重結合の数は特に限定されず、1つであってもよいし、2以上であってもよい。また、ラジカル捕捉剤iは1種のみを用いてもよいし、2種以上を用いてもよい。
The radical scavenger i has an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer. Examples of the group having an ethylenic double bond include a (meth) acryloyl group, a crotonoyl group, a vinyl group and an allyl group, and among these, a (meth) acryloyl group is preferable. That is, the radical scavenger i preferably has a (meth) acryloyl group.
The number of ethylenic double bonds in the radical scavenger i is not particularly limited, and may be one or two or more. Further, only one type of radical scavenger i may be used, or two or more types may be used.
  エチレン性二重結合を1つ有するラジカル捕捉剤iとしては、4-(メタ)アクリロイルオキシ-2,2,6,6-テトラメチルピペリジン、4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、4-(メタ)アクリロイルオキシ-1,2,2,6,6-ペンタメチルピペリジン、4-(メタ)アクリロイルアミノ-1,2,2,6,6-ペンタメチルピペリジン、4-シアノ-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、4-クロトノイルオキシ-2,2,6,6-テトラメチルピペリジン及び4-クロトノイルアミノ-2,2,6,6-テトラメチルピペリジン、ペンタメチルピペリジニル(メタ)アクリレート、CAS番号1010692-24-6の化合物及びCAS番号1010692-21-3の化合物が挙げられる。
  エチレン性二重結合を2以上有するラジカル捕捉剤iとしては、1-(メタ)アクリロイル-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、1-(メタ)アクリロイル-4-シアノ-4-(メタ)アクリロイルアミノ-2,2,6,6-テトラメチルピペリジン、1-クロトノイル-4-クロトイルオキシ-2,2,6,6-テトラメチルピペリジン、CAS番号1954659-42-7の化合物及びCAS番号1010692-23-5の化合物が挙げられる。
Examples of the radical trapping agent i having one ethylenic double bond include 4- (meth) acryloyloxy-2,2,6,6-tetramethylpiperidine and 4- (meth) acryloylamino-2,2,6. 6-Tetramethylpiperidin, 4- (meth) acryloyloxy-1,2,2,6,6-pentamethylpiperidin, 4- (meth) acryloylamino-1,2,2,6,6-pentamethylpiperidin, 4-Cyano-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine, 4-crotonoyloxy-2,2,6,6-tetramethylpiperidine and 4-crotonoylamino-2, Examples thereof include 2,6,6-tetramethylpiperidin, pentamethylpiperidinyl (meth) acrylate, the compound of CAS No. 1010692-24-6, and the compound of CAS No. 1010692-21-3.
Examples of the radical trapping agent i having two or more ethylenic double bonds include 1- (meth) acryloyl-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine and 1- (meth) acryloyl-. 4-Cyano-4- (meth) acryloylamino-2,2,6,6-tetramethylpiperidine, 1-crotonoyl-4-crotoyloxy-2,2,6,6-tetramethylpiperidine, CAS number 1954659- Examples thereof include the compound of 42-7 and the compound of CAS number 1010692-23-5.
  ラジカル捕捉剤iiは、表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有さないものである。ラジカル捕捉剤iiは1種のみを用いてもよいし、2種以上を用いてもよい。 The radical scavenger ii does not have an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer. Only one type of radical scavenger ii may be used, or two or more types may be used.
  ラジカル捕捉剤iiとしては、4-ベンゾイルオキシ-2,2,6,6-テトラメチルピペリジン、ビス(2,2,6,6-テトラメチル-4-ピペリジル)セバケート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)セバケート、ビス(1-オクチルオシキ-2,2,6,6-テトラメチル-4-ピペリジニル)セバケート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジニル)セバケート、メチル(1,2,2,6,6-ペンタメチル-4-ピペリジニル)セバケート、2,4-ビス[N-ブチル-N-(1-シクロヘキシルオキシ-2,2,6,6-テトラメチル-4-ピペリジニル)アミノ]-6-(2-ヒドロキシエチルアミン)-1,3,5-トリアジン)、テトラキス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、ビス-(1,2,2,6,6-ペンタメチル-4-ピペリジル)-2-(3,5-ジ-t-ブチル-4-ヒドロキシ-ベンジル)-2-n-ブチルマロネート等が挙げられる。 Examples of the radical trapping agent ii include 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, bis (2,2,6,6-tetramethyl-4-piperidyl) sevacate, and bis (1,2,2). , 6,6-Pentamethyl-4-piperidyl) benzylate, bis (1-octyl oshiki-2,2,6,6-tetramethyl-4-piperidinyl) benzylate, bis (1,2,2,6,6-pentamethyl- 4-Piperidinyl) sevacate, methyl (1,2,2,6,6-pentamethyl-4-piperidinyl) sevakate, 2,4-bis [N-butyl-N- (1-cyclohexyloxy-2,2,6) 6-Tetramethyl-4-piperidinyl) amino] -6- (2-hydroxyethylamine) -1,3,5-triazine), tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) -1 , 2,3,4-butanetetracarboxylate, bis- (1,2,2,6,6-pentamethyl-4-piperidyl) -2- (3,5-di-t-butyl-4-hydroxy-benzyl) ) -2-n-butylmalonate and the like.
《トップコート層》
 トップコート層は、化粧シートの耐擦傷性を高めるために、硬化性樹脂組成物の硬化物を含むことが好ましい。
 また、トップコート層を構成する全樹脂成分に対して、硬化性樹脂組成物の硬化物の割合が50質量%以上であることが好ましく、70質量%以上であることがより好ましく、80質量%以上であることがさらに好ましい。
《Top coat layer》
The top coat layer preferably contains a cured product of the curable resin composition in order to enhance the scratch resistance of the decorative sheet.
Further, the ratio of the cured product of the curable resin composition to the total resin components constituting the top coat layer is preferably 50% by mass or more, more preferably 70% by mass or more, and 80% by mass. The above is more preferable.
 硬化性樹脂の硬化物は、熱硬化性樹脂の硬化物、電離放射線硬化性樹脂の硬化物、あるいはこれらの混合物が挙げられる。これらの中でも、トップコート層の架橋密度を高め、耐擦傷性及び耐候性を向上させる観点から、電離放射線硬化性樹脂組成物の硬化物が好ましい。また、無溶媒で塗布することができ、取り扱いが容易との観点から、電離放射線硬化性樹脂組成物の中でも電子線硬化性樹脂組成物の硬化物がより好ましい。 Examples of the cured product of the curable resin include a cured product of a thermosetting resin, a cured product of an ionization radiation curable resin, and a mixture thereof. Among these, a cured product of an ionizing radiation curable resin composition is preferable from the viewpoint of increasing the crosslink density of the top coat layer and improving scratch resistance and weather resistance. Further, from the viewpoint of being able to be applied without a solvent and being easy to handle, the cured product of the electron beam curable resin composition is more preferable among the ionizing radiation curable resin compositions.
 熱硬化性樹脂組成物は、少なくとも熱硬化性樹脂を含む組成物であり、加熱により、硬化する樹脂組成物である。熱硬化性樹脂としては、アクリル樹脂、ウレタン樹脂、フェノール樹脂、尿素メラミン樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、シリコーン樹脂等が挙げられる。熱硬化性樹脂組成物には、これら硬化性樹脂に、必要に応じて硬化剤が添加される。 The thermosetting resin composition is a composition containing at least a thermosetting resin, and is a resin composition that is cured by heating. Examples of the thermosetting resin include acrylic resin, urethane resin, phenol resin, urea melamine resin, epoxy resin, unsaturated polyester resin, and silicone resin. In the thermosetting resin composition, a curing agent is added to these curable resins as needed.
-電離放射線硬化性樹脂-
 電離放射線硬化性樹脂組成物は、電離放射線硬化性官能基を有する化合物(以下、「電離放射線硬化性化合物」ともいう)を含む組成物である。電離放射線硬化性官能基としては、電離放射線の照射によって架橋硬化する基であり、(メタ)アクリロイル基、ビニル基、アリル基などのエチレン性二重結合を有する官能基などが好ましく挙げられる。
 また、電離放射線とは、電磁波又は荷電粒子線のうち、分子を重合あるいは架橋し得るエネルギー量子を有するものを意味し、通常、紫外線(UV)又は電子線(EB)が用いられるが、その他、X線、γ線などの電磁波、α線、イオン線などの荷電粒子線も含まれる。
 電離放射線硬化性化合物は、具体的には、従来電離放射線硬化性樹脂として慣用されている重合性モノマー、重合性オリゴマーの中から適宜選択して用いることができる。
-Ionizing radiation curable resin-
The ionizing radiation curable resin composition is a composition containing a compound having an ionizing radiation curable functional group (hereinafter, also referred to as “ionizing radiation curable compound”). The ionizing radiation curable functional group is a group that is crosslinked and cured by irradiation with ionizing radiation, and preferably includes a functional group having an ethylenic double bond such as a (meth) acryloyl group, a vinyl group, and an allyl group.
Further, ionizing radiation means an electromagnetic wave or a charged particle beam having an energy quantum capable of polymerizing or cross-linking a molecule, and usually, ultraviolet rays (UV) or electron beams (EB) are used. Electromagnetic waves such as X-rays and γ-rays, and charged particle rays such as α-rays and ion rays are also included.
Specifically, the ionizing radiation curable compound can be appropriately selected and used from the polymerizable monomers and polymerizable oligomers conventionally used as ionizing radiation curable resins.
 重合性モノマーとしては、分子中にラジカル重合性不飽和基を持つ(メタ)アクリレート系モノマーが好ましく、中でも多官能性(メタ)アクリレートモノマーが好ましい。ここで「(メタ)アクリレート」とは「アクリレート又はメタクリレート」を意味する。
 多官能性(メタ)アクリレートモノマーとしては、分子中に2つ以上の電離放射線硬化性官能基を有し、かつ該官能基として少なくとも(メタ)アクリロイル基を有する(メタ)アクリレートモノマーが挙げられる。
 加工特性と耐擦傷性及び耐候性を向上させる観点から、多官能性(メタ)アクリレートモノマーの官能基数は2以上8以下が好ましく、2以上6以下がより好ましく、2以上4以下がさらに好ましく、2以上3以下がよりさらに好ましい。これらの多官能性(メタ)アクリレートは、単独で、又は複数種を組み合わせて用いてもよい。
As the polymerizable monomer, a (meth) acrylate-based monomer having a radically polymerizable unsaturated group in the molecule is preferable, and a polyfunctional (meth) acrylate monomer is particularly preferable. Here, "(meth) acrylate" means "acrylate or methacrylate".
Examples of the polyfunctional (meth) acrylate monomer include a (meth) acrylate monomer having two or more ionizing radiation-curable functional groups in the molecule and having at least a (meth) acryloyl group as the functional group.
From the viewpoint of improving processing characteristics, scratch resistance and weather resistance, the number of functional groups of the polyfunctional (meth) acrylate monomer is preferably 2 or more and 8 or less, more preferably 2 or more and 6 or less, and further preferably 2 or more and 4 or less. More preferably 2 or more and 3 or less. These polyfunctional (meth) acrylates may be used alone or in combination of two or more.
 重合性オリゴマーとしては、例えば、分子中に2つ以上の電離放射線硬化性官能基を有し、かつ該官能基として少なくとも(メタ)アクリロイル基を有する(メタ)アクリレートオリゴマーが挙げられる。例えば、ウレタン(メタ)アクリレートオリゴマー、エポキシ(メタ)アクリレートオリゴマー、ポリエステル(メタ)アクリレートオリゴマー、ポリエーテル(メタ)アクリレートオリゴマー、ポリカーボネート(メタ)アクリレートオリゴマー、アクリル(メタ)アクリレートオリゴマー等が挙げられる。
 さらに、重合性オリゴマーとしては、他にポリブタジエンオリゴマーの側鎖に(メタ)アクリレート基をもつ疎水性の高いポリブタジエン(メタ)アクリレート系オリゴマー、主鎖にポリシロキサン結合をもつシリコーン(メタ)アクリレート系オリゴマー、小さな分子内に多くの反応性基をもつアミノプラスト樹脂を変性したアミノプラスト樹脂(メタ)アクリレート系オリゴマー、あるいはノボラック型エポキシ樹脂、ビスフェノール型エポキシ樹脂、脂肪族ビニルエーテル、芳香族ビニルエーテル等の分子中にカチオン重合性官能基を有するオリゴマー等がある。
Examples of the polymerizable oligomer include a (meth) acrylate oligomer having two or more ionizing radiation-curable functional groups in the molecule and having at least a (meth) acryloyl group as the functional group. For example, urethane (meth) acrylate oligomer, epoxy (meth) acrylate oligomer, polyester (meth) acrylate oligomer, polyether (meth) acrylate oligomer, polycarbonate (meth) acrylate oligomer, acrylic (meth) acrylate oligomer and the like can be mentioned.
Further, as the polymerizable oligomer, a highly hydrophobic polybutadiene (meth) acrylate-based oligomer having a (meth) acrylate group in the side chain of the polybutadiene oligomer, and a silicone (meth) acrylate-based oligomer having a polysiloxane bond in the main chain. In molecules such as aminoplast resin (meth) acrylate-based oligomers modified from aminoplast resins having many reactive groups in small molecules, novolak type epoxy resins, bisphenol type epoxy resins, aliphatic vinyl ethers, aromatic vinyl ethers, etc. There are oligomers and the like having cationically polymerizable functional groups.
 これらの重合性オリゴマーは、単独で、又は複数種を組み合わせて用いてもよい。加工特性と耐擦傷性及び耐候性を向上させる観点から、ウレタン(メタ)アクリレートオリゴマー、エポキシ(メタ)アクリレートオリゴマー、ポリエステル(メタ)アクリレートオリゴマー、ポリエーテル(メタ)アクリレートオリゴマー、ポリカーボネート(メタ)アクリレートオリゴマー、アクリル(メタ)アクリレートオリゴマーが好ましく、ウレタン(メタ)アクリレートオリゴマー、ポリカーボネート(メタ)アクリレートオリゴマーがより好ましく、ウレタン(メタ)アクリレートオリゴマーが更に好ましい。 These polymerizable oligomers may be used alone or in combination of two or more. Urethane (meth) acrylate oligomer, epoxy (meth) acrylate oligomer, polyester (meth) acrylate oligomer, polyether (meth) acrylate oligomer, polycarbonate (meth) acrylate oligomer from the viewpoint of improving processing properties, scratch resistance and weather resistance. , Acrylate (meth) acrylate oligomers are preferable, urethane (meth) acrylate oligomers and polycarbonate (meth) acrylate oligomers are more preferable, and urethane (meth) acrylate oligomers are even more preferable.
 これらの重合性オリゴマーの官能基数は、加工特性と耐擦傷性及び耐候性を向上させる観点から、2以上8以下のものが好ましく、上限としては、6以下がより好ましく、4以下がさらに好ましく、3以下がよりさらに好ましい。
 また、これらの重合性オリゴマーの重量平均分子量は、加工特性と耐擦傷性及び耐候性を向上させる観点から、2,500以上7,500以下が好ましく、3,000以上7,000以下がより好ましく、3,500以上6,000以下がさらに好ましい。ここで、重量平均分子量は、GPC分析によって測定され、かつ標準ポリスチレンで換算された平均分子量である。
The number of functional groups of these polymerizable oligomers is preferably 2 or more and 8 or less, more preferably 6 or less, still more preferably 4 or less, from the viewpoint of improving processing characteristics, scratch resistance and weather resistance. 3 or less is even more preferable.
The weight average molecular weight of these polymerizable oligomers is preferably 2,500 or more and 7,500 or less, and more preferably 3,000 or more and 7,000 or less, from the viewpoint of improving processing characteristics, scratch resistance and weather resistance. , 3,500 or more and 6,000 or less are more preferable. Here, the weight average molecular weight is an average molecular weight measured by GPC analysis and converted with standard polystyrene.
 電離放射線硬化性樹脂組成物中には、電離放射線硬化性樹脂組成物の粘度を低下させる等の目的で、単官能性(メタ)アクリレートを併用することができる。これらの単官能性(メタ)アクリレートは、単独で、又は複数種を組み合わせて用いてもよい。 A monofunctional (meth) acrylate can be used in combination with the ionizing radiation curable resin composition for the purpose of reducing the viscosity of the ionizing radiation curable resin composition. These monofunctional (meth) acrylates may be used alone or in combination of two or more.
 トップコート層の厚みは、加工特性、耐擦傷性及び耐候性のバランスの観点から、1.5μm以上20μm以下が好ましく、2μm以上15μm以下がより好ましく、3μm以上10μm以下がさらに好ましい。 The thickness of the top coat layer is preferably 1.5 μm or more and 20 μm or less, more preferably 2 μm or more and 15 μm or less, and further preferably 3 μm or more and 10 μm or less from the viewpoint of the balance between processing characteristics, scratch resistance and weather resistance.
《プライマー層》
 本実施形態の化粧シートは、表面保護層として、トップコート層の他に、トップコート層より透明性樹脂層側に形成されてなるプライマー層を有することが好ましい。プライマー層によって、トップコート層と透明性樹脂層との密着性を向上することができる。
《Primer layer》
The decorative sheet of the present embodiment preferably has, as a surface protective layer, a primer layer formed on the transparent resin layer side of the top coat layer in addition to the top coat layer. The primer layer can improve the adhesion between the top coat layer and the transparent resin layer.
 プライマー層は、主としてバインダー樹脂から構成され、必要に応じて、紫外線吸収剤、ラジカル捕捉剤等の添加剤を含有してもよい。
 バインダー樹脂としては、ウレタン樹脂、アクリルポリオール樹脂、アクリル樹脂、エステル樹脂、アミド樹脂、ブチラール樹脂、スチレン樹脂、ウレタン-アクリル共重合体、ポリカーボネート系ウレタン-アクリル共重合体(ポリマー主鎖にカーボネート結合を有し、末端、側鎖に2個以上の水酸基を有する重合体(ポリカーボネートポリオール)由来のウレタン-アクリル共重合体)、塩化ビニル-酢酸ビニル共重合体樹脂、塩化ビニル-酢酸ビニル-アクリル共重合体樹脂、塩素化プロピレン樹脂、ニトロセルロース樹脂(硝化綿)、酢酸セルロース樹脂等の樹脂が好ましく挙げられ、これらを単独で、又は複数種を組み合わせて用いることができる。例えば、ポリカーボネート系ウレタン-アクリル共重合体とアクリルポリオール樹脂との混合物をバインダー樹脂として用いることができる。
The primer layer is mainly composed of a binder resin, and may contain additives such as an ultraviolet absorber and a radical scavenger, if necessary.
As the binder resin, urethane resin, acrylic polyol resin, acrylic resin, ester resin, amide resin, butyral resin, styrene resin, urethane-acrylic copolymer, polycarbonate-based urethane-acrylic copolymer (carbonate bond to the polymer main chain). Urethane-acrylic copolymer derived from a polymer (polycarbonate polyol) having two or more hydroxyl groups at the end and side chains), vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-vinyl acetate-acrylic common weight Resins such as a coalesced resin, a chlorinated propylene resin, a nitrocellulose resin (nitrified cotton), and a cellulose acetate resin are preferably mentioned, and these can be used alone or in combination of two or more. For example, a mixture of a polycarbonate-based urethane-acrylic copolymer and an acrylic polyol resin can be used as the binder resin.
 プライマー層の厚みは、1μm以上10μm以下が好ましく、2μm以上8μm以下がより好ましく、3μm以上6μm以下がさらに好ましい。 The thickness of the primer layer is preferably 1 μm or more and 10 μm or less, more preferably 2 μm or more and 8 μm or less, and further preferably 3 μm or more and 6 μm or less.
<透明性樹脂層>
 透明性樹脂層はポリプロピレン系樹脂を含む層であり、表面保護層と基材層との間に位置する。
 透明性樹脂層中のポリプロピレン系樹脂の含有量は、加工適性の観点から、透明性樹脂層の全樹脂成分に対して50質量%以上であることが好ましく、60質量%以上であることがより好ましく、70質量%以上であることがさらに好ましい。
<Transparent resin layer>
The transparent resin layer is a layer containing a polypropylene-based resin and is located between the surface protective layer and the base material layer.
The content of the polypropylene-based resin in the transparent resin layer is preferably 50% by mass or more, more preferably 60% by mass or more, based on the total resin components of the transparent resin layer, from the viewpoint of processability. It is preferably 70% by mass or more, and more preferably 70% by mass or more.
 透明性樹脂層のポリプロピレン系樹脂としては、ポリプロピレン、エチレン-プロピレン共重合体、プロピレン-ブテン共重合体及びエチレン-プロピレン-ブテン共重合体等が挙げられる。これらの中でも、ポリプロピレン、エチレン-プロピレン共重合体、プロピレン-ブテン共重合体が好ましく、ポリプロピレンがより好ましい。 Examples of the polypropylene-based resin of the transparent resin layer include polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, ethylene-propylene-butene copolymer and the like. Among these, polypropylene, ethylene-propylene copolymer, and propylene-butene copolymer are preferable, and polypropylene is more preferable.
 透明性樹脂層がポリプロピレン系樹脂以外の樹脂を含む場合、例えば、ポリプロピレン系樹脂以外のポリオレフィン系樹脂(ポリエチレン、ポリメチルペンテン、ポリブテン等)、ポリエステル樹脂、ポリカーボネート樹脂、アクリロニトリル-ブタジエン-スチレン樹脂(以下、「ABS樹脂」とも称する。)、アクリル樹脂、塩化ビニル樹脂等の熱可塑性樹脂を用いることができる。 When the transparent resin layer contains a resin other than the polypropylene resin, for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, , Also referred to as "ABS resin"), thermoplastic resins such as acrylic resin and vinyl chloride resin can be used.
 透明性樹脂層中には、上述したように、紫外線吸収剤、ラジカル捕捉剤を含有することが好ましい。
 透明性樹脂層中の紫外線吸収剤の含有量は、吸光度A2を1.2以上にできる限り特に限定されない。
 なお、透明性樹脂層の厚みが後述の範囲である場合、透明性樹脂層中の紫外線吸収剤の含有量は、透明性樹脂層を構成する樹脂100質量部に対して0.05質量部以上10質量部以下が好ましく、0.07質量部以上5質量部以下がより好ましく、0.09質量部以上3質量部以下がさらに好ましく、0.10質量部以上1質量部以下がよりさらに好ましい。
 また、透明性樹脂層の厚みが後述の範囲である場合、透明性樹脂層中のラジカル捕捉剤の含有量は、透明性樹脂層を構成する樹脂100質量部に対して0.1質量部以上10質量部以下が好ましく、0.5質量部以上8質量部以下がより好ましく、1質量部以上5質量部以下がさらに好ましく、1.5質量部以上3質量部以下がよりさらに好ましい。
As described above, the transparent resin layer preferably contains an ultraviolet absorber and a radical scavenger.
The content of the ultraviolet absorber in the transparent resin layer is not particularly limited as long as the absorbance A2 is 1.2 or more.
When the thickness of the transparent resin layer is in the range described later, the content of the ultraviolet absorber in the transparent resin layer is 0.05 part by mass or more with respect to 100 parts by mass of the resin constituting the transparent resin layer. It is preferably 10 parts by mass or less, more preferably 0.07 parts by mass or more and 5 parts by mass or less, further preferably 0.09 parts by mass or more and 3 parts by mass or less, and further preferably 0.10 parts by mass or more and 1 part by mass or less.
When the thickness of the transparent resin layer is in the range described later, the content of the radical trapping agent in the transparent resin layer is 0.1 part by mass or more with respect to 100 parts by mass of the resin constituting the transparent resin layer. It is preferably 10 parts by mass or less, more preferably 0.5 parts by mass or more and 8 parts by mass or less, further preferably 1 part by mass or more and 5 parts by mass or less, and further preferably 1.5 parts by mass or more and 3 parts by mass or less.
 透明性樹脂層は、透明性樹脂層よりも基材層側を視認できる程度に透明であればよく、無色透明の他、着色透明及び半透明であってもよい。 The transparent resin layer may be transparent to the extent that the base material layer side can be visually recognized from the transparent resin layer, and may be colorless and transparent, as well as colored transparent and translucent.
 透明性樹脂層の厚みは、耐擦傷性、加工適正及び耐候性のバランスの観点から、20μm以上150μm以下が好ましく、40μm以上120μm以下がより好ましく、60μm以上100μm以下がさらに好ましい。
 また、透明樹脂層の厚みは、装飾層を保護し、かつ優れた耐擦傷性を得る観点から、基材層よりも厚くすることが好ましい。
The thickness of the transparent resin layer is preferably 20 μm or more and 150 μm or less, more preferably 40 μm or more and 120 μm or less, and further preferably 60 μm or more and 100 μm or less, from the viewpoint of the balance between scratch resistance, processing suitability and weather resistance.
Further, the thickness of the transparent resin layer is preferably thicker than that of the base material layer from the viewpoint of protecting the decorative layer and obtaining excellent scratch resistance.
<基材層>
 基材層はポリプロピレン系樹脂を含む層であり、透明性樹脂層の表面保護層とは反対側に位置する。
 基材層中のポリプロピレン系樹脂の含有量は、加工適性の観点から、基材層の全樹脂成分に対して50質量%以上であることが好ましく、60質量%以上であることがより好ましく、70質量%以上であることがさらに好ましく、80質量%以上であることがよりさらに好ましい。
<Base layer>
The base material layer is a layer containing a polypropylene-based resin, and is located on the side opposite to the surface protective layer of the transparent resin layer.
The content of the polypropylene-based resin in the base material layer is preferably 50% by mass or more, more preferably 60% by mass or more, based on the total resin components of the base material layer, from the viewpoint of processability. It is more preferably 70% by mass or more, and even more preferably 80% by mass or more.
 基材層のポリプロ系樹脂としては、ポリプロピレン、エチレン-プロピレン共重合体、プロピレン-ブテン共重合体及びエチレン-プロピレン-ブテン共重合体等が挙げられる。これらの中でも、ポリプロピレン、エチレン-プロピレン共重合体、プロピレン-ブテン共重合体が好ましく、ポリプロピレンがより好ましい。 Examples of the polypro-based resin of the base material layer include polypropylene, ethylene-propylene copolymer, propylene-butene copolymer, ethylene-propylene-butene copolymer and the like. Among these, polypropylene, ethylene-propylene copolymer, and propylene-butene copolymer are preferable, and polypropylene is more preferable.
 基材層がポリプロピレン系樹脂以外の樹脂を含む場合、例えば、ポリプロピレン系樹脂以外のポリオレフィン系樹脂(ポリエチレン、ポリメチルペンテン、ポリブテン等)、ポリエステル樹脂、ポリカーボネート樹脂、アクリロニトリル-ブタジエン-スチレン樹脂(以下、「ABS樹脂」とも称する。)、アクリル樹脂、塩化ビニル樹脂等の熱可塑性樹脂を用いることができる。 When the base material layer contains a resin other than the polypropylene resin, for example, a polyolefin resin other than the polypropylene resin (polyethylene, polymethylpentene, polybutene, etc.), a polyester resin, a polycarbonate resin, and an acrylonitrile-butadiene-styrene resin (hereinafter, A thermoplastic resin such as "ABS resin"), acrylic resin, vinyl chloride resin and the like can be used.
 基材層は無色透明であってもよいが、意匠性の観点から着色されていることが好ましい。
 基材層を着色する場合、基材層中には、染料、顔料等の着色剤を添加することができる。これら着色剤の中では、退色を抑制しやすい顔料が好ましい。
 顔料としては、亜鉛華、鉛白、リトポン、二酸化チタン、沈降性硫酸バリウムおよびバライト等の白色顔料;カーボンブラック等の黒色顔料;鉛丹、酸化鉄赤等の赤色顔料;
黄鉛、亜鉛黄(亜鉛黄1種、亜鉛黄2種)等の黄色顔料;ウルトラマリン青、プロシア青(フェロシアン化鉄カリ)等の青色顔料;等が挙げられる。
The base material layer may be colorless and transparent, but is preferably colored from the viewpoint of designability.
When coloring the base material layer, a colorant such as a dye or a pigment can be added to the base material layer. Among these colorants, pigments that easily suppress fading are preferable.
As pigments, white pigments such as zinc flower, white lead, lithopone, titanium dioxide, precipitated barium sulfate and barite; black pigments such as carbon black; red pigments such as lead tan and iron oxide red;
Yellow pigments such as chrome yellow and zinc yellow (1 type of zinc yellow and 2 types of zinc yellow); blue pigments such as ultramarine blue and prussian blue (potassium ferrocyanide); and the like can be mentioned.
 着色剤の含有量は、例えば、基材層を構成する樹脂100質量部に対し、1質量部以上50質量部以下が好ましく、3質量部以上40質量部以下がより好ましく、5質量部以上30質量部以下がさらに好ましく、5質量部以上20質量部以下がよりさらに好ましい。 The content of the colorant is, for example, preferably 1 part by mass or more and 50 parts by mass or less, more preferably 3 parts by mass or more and 40 parts by mass or less, and 5 parts by mass or more and 30 parts by mass with respect to 100 parts by mass of the resin constituting the base material layer. More preferably, it is 5 parts by mass or less, and further preferably 5 parts by mass or more and 20 parts by mass or less.
 基材層には、必要に応じて、添加剤が配合されてもよい。添加剤としては、例えば、炭酸カルシウム、クレーなどの無機充填剤、水酸化マグネシウムなどの難燃剤、酸化防止剤、滑剤、発泡剤、紫外線吸収剤、ラジカル捕捉剤等が挙げられる。添加剤の配合量は、本発明の効果を阻害しない範囲で適宜調整できる。
 なお、本発明では、吸光度A1及びA2を所定の範囲としていることから、基材層に紫外線吸収剤及びラジカル捕捉剤を含有させなくても基材層の耐候性を良好にできる点で好適である。
Additives may be added to the base material layer, if necessary. Examples of the additive include an inorganic filler such as calcium carbonate and clay, a flame retardant such as magnesium hydroxide, an antioxidant, a lubricant, a foaming agent, an ultraviolet absorber, and a radical scavenger. The blending amount of the additive can be appropriately adjusted as long as the effect of the present invention is not impaired.
In the present invention, since the absorbances A1 and A2 are within a predetermined range, it is preferable in that the weather resistance of the base material layer can be improved without containing an ultraviolet absorber and a radical scavenger in the base material layer. be.
 基材層の厚みは、意匠性及び加工適性のバランスの観点から、20μm以上150μm以下が好ましく、25μm以上120μm以下がより好ましく、30μm以上100μm以下がさらに好ましく、40μm以上80μm以下がよりさらに好ましい。 The thickness of the base material layer is preferably 20 μm or more and 150 μm or less, more preferably 25 μm or more and 120 μm or less, further preferably 30 μm or more and 100 μm or less, still more preferably 40 μm or more and 80 μm or less, from the viewpoint of the balance between designability and processability.
 基材層は、化粧シートの他の層や被着材との密着性を高めるために、基材層の片面又は両面に、酸化法、凹凸化法等の物理的表面処理、又は化学的表面処理等の表面処理を施したり、プライマー層を形成したりしてもよい。 In order to improve the adhesion of the base material layer to other layers of the decorative sheet and the adherend, one or both sides of the base material layer may be physically surface-treated by an oxidation method, an unevenness method, or a chemical surface. Surface treatment such as treatment may be performed, or a primer layer may be formed.
<装飾層>
 本発明の化粧シートは、意匠性を向上させる観点から、化粧シートの任意の箇所に装飾層を有することが好ましい。装飾層を形成する箇所は、装飾層の耐候性を高める観点から、基材層と透明性樹脂層との間であることが好ましい。
<Decorative layer>
From the viewpoint of improving the design, the decorative sheet of the present invention preferably has a decorative layer at any position on the decorative sheet. The portion where the decorative layer is formed is preferably between the base material layer and the transparent resin layer from the viewpoint of enhancing the weather resistance of the decorative layer.
 装飾層は、例えば、全面を被覆する着色層(いわゆるベタ着色層)であってもよいし、種々の模様をインキと印刷機を使用して印刷することにより形成される絵柄層であってもよいし、またこれらを組み合わせたものであってもよい。 The decorative layer may be, for example, a colored layer that covers the entire surface (so-called solid colored layer), or may be a pattern layer formed by printing various patterns using ink and a printing machine. It may be a combination of these.
 装飾層に用いられるインキとしては、バインダー樹脂に顔料、染料等の着色剤、体質顔料、溶剤、安定剤、可塑剤、触媒、硬化剤、紫外線吸収剤、ラジカル捕捉剤等を適宜混合したものが使用される。
 装飾層のバインダー樹脂としては特に制限はなく、例えば、ウレタン樹脂、アクリルポリオール樹脂、アクリル樹脂、エステル樹脂、アミド樹脂、ブチラール樹脂、スチレン樹脂、ウレタン-アクリル共重合体、塩化ビニル-酢酸ビニル共重合体樹脂、塩化ビニル-酢酸ビニル-アクリル共重合体樹脂、塩素化プロピレン樹脂、ニトロセルロース樹脂、酢酸セルロース樹脂等の樹脂が挙げられる。また、1液硬化型樹脂、イソシアネート化合物等の硬化剤を伴う2液硬化型樹脂など、種々のタイプの樹脂を用いることができる。
The ink used for the decorative layer is a binder resin mixed with a pigment, a colorant such as a dye, an extender pigment, a solvent, a stabilizer, a plasticizer, a catalyst, a curing agent, an ultraviolet absorber, a radical scavenger, etc. as appropriate. used.
The binder resin of the decorative layer is not particularly limited, and for example, urethane resin, acrylic polyol resin, acrylic resin, ester resin, amide resin, butyral resin, styrene resin, urethane-acrylic copolymer, vinyl chloride-vinyl acetate common weight. Examples thereof include a coalesced resin, a vinyl chloride-vinyl acetate-acrylic copolymer resin, a chlorinated propylene resin, a nitrocellulose resin, and a cellulose acetate resin. Further, various types of resins such as a one-component curable resin and a two-component curable resin with a curing agent such as an isocyanate compound can be used.
 着色剤としては、隠蔽性及び耐候性に優れる顔料が好ましい。顔料は基材層で例示したものと同様のものを用いることができる。
 基材層中の着色剤の含有量は、装飾層を構成する樹脂100質量部に対して、5質量部以上90質量部以下が好ましく、15質量部以上80質量部以下がより好ましく、30質量部以上70質量部以下がさらに好ましい。
As the colorant, a pigment having excellent hiding power and weather resistance is preferable. As the pigment, the same pigment as those exemplified in the base material layer can be used.
The content of the colorant in the base material layer is preferably 5 parts by mass or more and 90 parts by mass or less, more preferably 15 parts by mass or more and 80 parts by mass or less, and 30 parts by mass with respect to 100 parts by mass of the resin constituting the decorative layer. More than 70 parts by mass is more preferable.
 装飾層は、耐候性を向上させる観点から、紫外線吸収剤、ラジカル捕捉剤等の耐候剤を含むことが好ましい。 From the viewpoint of improving weather resistance, the decorative layer preferably contains a weather resistant agent such as an ultraviolet absorber and a radical scavenger.
 装飾層の厚みは、所望の絵柄に応じて適宜選択すればよいが、被着材の地色を隠蔽し、かつ意匠性を向上させる観点から、0.5μm以上20μm以下が好ましく、1μm以上10μm以下がより好ましく、2μm以上5μm以下がさらに好ましい。 The thickness of the decorative layer may be appropriately selected according to the desired pattern, but from the viewpoint of hiding the ground color of the adherend and improving the design, it is preferably 0.5 μm or more and 20 μm or less, and 1 μm or more and 10 μm. The following is more preferable, and 2 μm or more and 5 μm or less is further preferable.
<接着剤層A>
 基材層と透明性樹脂層との間には、両層の密着性を向上するために接着剤層Aを形成することが好ましい。
 なお、基材層と透明性樹脂層との間に、さらに、上述した装飾層を有する場合、接着剤層Aと装飾層との位置関係は特に限定されない。具体的には、基材層に近い側から装飾層、接着剤層Aを順に有していてもよいし、基材層に近い側から接着剤層A、装飾層を順に有していてもよい。
<Adhesive layer A>
It is preferable to form an adhesive layer A between the base material layer and the transparent resin layer in order to improve the adhesion between the two layers.
When the above-mentioned decorative layer is further provided between the base material layer and the transparent resin layer, the positional relationship between the adhesive layer A and the decorative layer is not particularly limited. Specifically, the decorative layer and the adhesive layer A may be provided in this order from the side closer to the base material layer, or the adhesive layer A and the decorative layer may be provided in order from the side closer to the base material layer. good.
 接着剤層Aは、例えば、ウレタン系接着剤、アクリル系接着剤、エポキシ系接着剤、ゴム系接着剤等の接着剤から構成することができる。これら接着剤の中でも、ウレタン系接着剤が接着力の点で好ましい。
 ウレタン系接着剤としては、例えば、ポリエーテルポリオール、ポリエステルポリオール、アクリルポリオール等の各種ポリオール化合物と、上記の各種イソシアネート化合物等の硬化剤とを含む2液硬化型ウレタン樹脂を利用した接着剤が挙げられる。
The adhesive layer A can be composed of, for example, an adhesive such as a urethane-based adhesive, an acrylic-based adhesive, an epoxy-based adhesive, or a rubber-based adhesive. Among these adhesives, urethane-based adhesives are preferable in terms of adhesive strength.
Examples of urethane-based adhesives include adhesives using a two-component curable urethane resin containing various polyol compounds such as polyether polyols, polyester polyols, and acrylic polyols and curing agents such as the above-mentioned various isocyanate compounds. Be done.
 接着剤層Aの厚みは、0.1μm以上30μm以下が好ましく、1μm以上15μm以下がより好ましく、2μm以上10μm以下がさらに好ましい。 The thickness of the adhesive layer A is preferably 0.1 μm or more and 30 μm or less, more preferably 1 μm or more and 15 μm or less, and further preferably 2 μm or more and 10 μm or less.
 上述した装飾層、接着剤層A、プライマー層及びトップコート層は、各層を形成する組成物を含む塗布液を、グラビア印刷法、バーコート法、ロールコート法、リバースロールコート法、コンマコート法等の公知の方式で塗布し、必要に応じて、乾燥、硬化することにより形成することができる。 The above-mentioned decorative layer, adhesive layer A, primer layer and top coat layer are coated with a coating liquid containing a composition forming each layer by a gravure printing method, a bar coating method, a roll coating method, a reverse roll coating method, or a comma coating method. It can be formed by applying it by a known method such as, and if necessary, drying and curing it.
 本発明の化粧シートは、エンボス加工等で凹凸を付与してもよい。
 エンボス加工を行う場合、例えば、化粧シートを好ましくは80℃以上260℃以下、より好ましくは100℃以上220℃以下、さらに好ましくは120℃以上200℃以下に加熱し、化粧シートにエンボス版を押圧して、エンボス加工を行うことができる。エンボス版を押圧する箇所は、化粧シートの表面保護層側とすることが好ましい。
The decorative sheet of the present invention may be provided with irregularities by embossing or the like.
When embossing, for example, the decorative sheet is heated to preferably 80 ° C. or higher and 260 ° C. or lower, more preferably 100 ° C. or higher and 220 ° C. or lower, and further preferably 120 ° C. or higher and 200 ° C. or lower, and the embossing plate is pressed against the decorative sheet. Then, embossing can be performed. The portion where the embossed plate is pressed is preferably on the surface protective layer side of the decorative sheet.
[化粧材]
 本発明の化粧材は、被着材と上記の本発明の化粧シートとを有するものであり、具体的には、被着材の装飾を要する面と、化粧シートの基材層側の面とを対向させて積層したものである。
[Cosmetic material]
The decorative material of the present invention has an adherend and the above-mentioned decorative sheet of the present invention. Specifically, a surface requiring decoration of the adherend and a surface of the decorative sheet on the base material layer side. Are laminated so as to face each other.
<被着材>
 被着材としては、各種素材の平板、曲面板等の板材、立体形状物品、シート(或いはフィルム)等が挙げられる。被着材の素材としては、木質部材、金属部材、窯業部材及び樹脂部材等が挙げられる。
 木質部材の原料としては、杉、檜、松、ラワン等の各種木材が挙げられる。木質部材の形状としては、木材単板、木材合板、パーティクルボード、MDF(中密度繊維板)等の木質繊維板、立体形状物品等が挙げられる。
 金属部材の原料としては、鉄、アルミニウム等が挙げられる。金属部材の形状としては、板材、鋼板、立体形状物品、シート等が挙げられる。
 窯業部材の原料としては、ガラス、陶磁器等のセラミックス、石膏等の非セメント窯業系材料、ALC(軽量気泡コンクリート)板等の非陶磁器窯業系材料等が挙げられる。窯業部材の形状としては、板材、立体形状物品等が挙げられる。
 樹脂部材の原料としては、アクリル樹脂、ポリエステル樹脂、ポリスチレン系樹脂、ポリプロピレン系樹脂等のポリオレフィン樹脂、ABS(アクリロニトリル-ブタジエン-スチレン共重合体)樹脂、フェノール樹脂、塩化ビニル樹脂、セルロース樹脂、ゴム等が挙げられる。樹脂部材の形状としては、板材、立体形状物品、シート等が挙げられる。
 被着材を構成する部材は、単独で、又は複数種を組み合わせて用いることができる。本発明の化粧材は、被着材がポリプロピレン系樹脂を含む場合に、被着材の耐候性を良好にし得る点で好ましい。
<Adhesion material>
Examples of the adherend include flat plates of various materials, plate materials such as curved plates, three-dimensional articles, sheets (or films), and the like. Examples of the material of the adherend include wood members, metal members, ceramic members, resin members and the like.
Examples of raw materials for wood members include various types of wood such as cedar, cypress, pine, and lauan. Examples of the shape of the wood member include wood veneer, wood plywood, particle board, wood fiber board such as MDF (medium density fiber board), and a three-dimensional article.
Examples of raw materials for metal members include iron and aluminum. Examples of the shape of the metal member include a plate material, a steel plate, a three-dimensional article, and a sheet.
Examples of raw materials for ceramic components include ceramics such as glass and ceramics, non-cement ceramic materials such as gypsum, and non-ceramic ceramic materials such as ALC (lightweight cellular concrete) plates. Examples of the shape of the ceramic member include a plate material, a three-dimensional article, and the like.
As raw materials for resin members, polyolefin resins such as acrylic resin, polyester resin, polystyrene resin, polypropylene resin, ABS (acrylonitrile-butadiene-styrene copolymer) resin, phenol resin, vinyl chloride resin, cellulose resin, rubber, etc. Can be mentioned. Examples of the shape of the resin member include a plate material, a three-dimensional article, and a sheet.
The members constituting the adherend can be used alone or in combination of two or more. The decorative material of the present invention is preferable in that the weather resistance of the adherend can be improved when the adherend contains a polypropylene resin.
 被着材は、上記のなかから用途に応じて適宜選択すればよい。
 なお、壁、天井、床等の建築物の内装又は外装用部材;窓枠、扉、手すり、幅木、廻り縁、モール等の建具乃至造作部材;として被着材を用いる場合には、被着材の材質は、木質部材、金属部材及び樹脂部材から選ばれる少なくとも一種の部材からなるものが好ましい。また、玄関ドア等の外装部材、窓枠、扉等の建具として被着材を用いる場合には、被着材の材質は、金属部材及び樹脂部材から選ばれる少なくとも一種の部材からなるものが好ましい。
The adherend may be appropriately selected from the above depending on the intended use.
When an adherend is used as an interior or exterior member of a building such as a wall, ceiling, or floor; a fitting or a structure member such as a window frame, a door, a handrail, a skirting board, a peripheral edge, or a mall; The material of the landing material is preferably at least one selected from a wood member, a metal member and a resin member. When an adherend is used as an exterior member such as an entrance door, a window frame, or a fitting such as a door, the material of the adherend is preferably at least one selected from a metal member and a resin member. ..
 被着材の厚さは、用途及び材料に応じて適宜選択すればよく、0.1mm以上10mm以下が好ましく、0.3mm以上5mmがより好ましく、0.5mm以上3mm以下が更に好ましい。 The thickness of the adherend may be appropriately selected depending on the application and material, and is preferably 0.1 mm or more and 10 mm or less, more preferably 0.3 mm or more and 5 mm, and further preferably 0.5 mm or more and 3 mm or less.
<接着剤層B>
 被着材と化粧シートとは、優れた接着性を得るため、接着剤層Bを介して貼り合わせられることが好ましい。
<Adhesive layer B>
The adherend and the decorative sheet are preferably bonded together via the adhesive layer B in order to obtain excellent adhesiveness.
 接着剤層Bに用いられる接着剤としては、特に限定されず、公知の接着剤を使用することができ、例えば、感熱接着剤、感圧接着剤等の接着剤が好ましく挙げられる。この接着剤層を構成する接着剤に用いられる樹脂としては、例えば、アクリル樹脂、ポリウレタン樹脂、塩化ビニル樹脂、酢酸ビニル樹脂、塩化ビニル-酢酸ビニル共重合樹脂、スチレン-アクリル共重合樹脂、ポリエステル樹脂、ポリアミド樹脂等が挙げられ、これらを単独で、又は複数種を組み合わせて用いることができる。また、イソシアネート化合物等を硬化剤とする2液硬化型のポリウレタン系接着剤、ポリエステル系接着剤も適用し得る。
 また、接着剤層Bには、粘着剤を用いることもできる。粘着剤としては、アクリル系、ウレタン系、シリコーン系、ゴム系等の粘着剤を適宜選択して用いることができる。
The adhesive used for the adhesive layer B is not particularly limited, and known adhesives can be used. For example, adhesives such as heat-sensitive adhesives and pressure-sensitive adhesives are preferable. Examples of the resin used for the adhesive constituting the adhesive layer include acrylic resin, polyurethane resin, vinyl chloride resin, vinyl acetate resin, vinyl chloride-vinyl acetate copolymer resin, styrene-acrylic copolymer resin, and polyester resin. , Polyamide resin and the like, and these can be used alone or in combination of two or more. Further, a two-component curable polyurethane-based adhesive or a polyester-based adhesive using an isocyanate compound or the like as a curing agent can also be applied.
Further, an adhesive may be used for the adhesive layer B. As the pressure-sensitive adhesive, an acrylic-based, urethane-based, silicone-based, rubber-based, or other pressure-sensitive adhesive can be appropriately selected and used.
 接着剤層Bの厚さは特に制限はないが、優れた接着性を得る観点から、1μm以上100μm以下が好ましく、5μm以上50μm以下がより好ましく、10μm以上30μm以下が更に好ましい。 The thickness of the adhesive layer B is not particularly limited, but from the viewpoint of obtaining excellent adhesiveness, it is preferably 1 μm or more and 100 μm or less, more preferably 5 μm or more and 50 μm or less, and further preferably 10 μm or more and 30 μm or less.
 次に、本発明を実施例により、さらに詳細に説明するが、本発明は、この例によってなんら限定されるものではない。 Next, the present invention will be described in more detail by way of examples, but the present invention is not limited to this example.
1.評価及び測定
1-1.吸光度
 紫外可視近赤外分光光度計(日立製作所社製、商品名:U-4000)を用いて、JIS K0115:2004に準拠して、透明性樹脂層上に表面保護層を形成した積層体の波長270nm~300nmの吸光度A2を測定し平均値を算出した。また、透明性樹脂層の波長270nm~300nmの吸光度A0を同手段で測定し、吸光度A2から吸光度A0を減じて、表面保護層の波長270nm~300nmの吸光度A1を算出した。
1. 1. Evaluation and measurement 1-1. Absorbance A laminate in which a surface protective layer is formed on a transparent resin layer in accordance with JIS K0115: 2004 using an ultraviolet-visible near-infrared spectrophotometer (manufactured by Hitachi, Ltd., trade name: U-4000). The absorbance A2 having a wavelength of 270 nm to 300 nm was measured and the average value was calculated. Further, the absorbance A0 at a wavelength of 270 nm to 300 nm of the transparent resin layer was measured by the same means, and the absorbance A0 at a wavelength of 270 nm to 300 nm of the surface protective layer was calculated by subtracting the absorbance A0 from the absorbance A2.
1-2.耐候性
 下記の超促進耐候性試験装置を用いて、実施例及び比較例で得られた化粧シートに対して、ブラックパネル温度63℃、照度100mW/cmの条件で20時間紫外線を照射した後、4時間結露させるサイクルを繰り返した。1000時間及び1400時間経過後に、化粧シートの外観を下記基準にて目視で評価した。
<超促進耐候性試験装置>
 UVランプ(商品名:M04-L21WB/SUV、岩崎電気社製)、ランプジャケット(商品名:WJ50-SUV、岩崎電気社製)及び照度計(商品名:UVD-365PD、岩崎電気社製)を備えてなる、超促進耐候性試験装置(商品名:アイ スーパー UVテスター SUV-W161」、岩崎電気社製)
<評価基準>
 A:化粧シートの全体で外観変化は確認されなかった。
 B:化粧シートの外観上で軽微な白化は確認されたが、透明性樹脂層及び/又は基材層の色調変化は確認できなかった。
 C:化粧シートの外観上で軽微な白化が確認されるとともに、透明性樹脂層及び/又は基材層の軽微な色調変化が確認された。
 D:化粧シートの著しい外観白化、並びに、透明性樹脂層及び/又は基材層の大きな色調変化が確認された。
1-2. Weather resistance After irradiating the decorative sheets obtained in Examples and Comparative Examples with ultraviolet rays for 20 hours under the conditions of a black panel temperature of 63 ° C. and an illuminance of 100 mW / cm 2, using the following super-accelerated weather resistance test apparatus. The cycle of dew condensation was repeated for 4 hours. After 1000 hours and 1400 hours, the appearance of the decorative sheet was visually evaluated according to the following criteria.
<Ultra-accelerated weather resistance test equipment>
UV lamp (trade name: M04-L21WB / SUV, manufactured by Iwasaki Electric Co., Ltd.), lamp jacket (trade name: WJ50-SUV, manufactured by Iwasaki Electric Co., Ltd.) and illuminance meter (trade name: UVD-365PD, manufactured by Iwasaki Electric Co., Ltd.) Super accelerated weather resistance test equipment (trade name: Eye Super UV Tester SUV-W161 ", manufactured by Iwasaki Electric Co., Ltd.)
<Evaluation criteria>
A: No change in appearance was confirmed on the entire decorative sheet.
B: A slight whitening was confirmed on the appearance of the decorative sheet, but a change in color tone of the transparent resin layer and / or the base material layer could not be confirmed.
C: A slight whitening was confirmed on the appearance of the decorative sheet, and a slight change in color tone of the transparent resin layer and / or the base material layer was confirmed.
D: Remarkable whitening of the appearance of the decorative sheet and a large change in color tone of the transparent resin layer and / or the base material layer were confirmed.
1-3.ブリードアウト
 実施例及び比較例で得られた化粧シートを60℃温水の恒温槽に1週間浸漬した後、取り出して十分に乾燥させてから目視と非接触式の形状解析レーザー顕微鏡(キーエンス製:VK-X1000)を用いて外観を観察し、以下の基準で評価した。
 A:外観の変化が確認されなかった。
 B:わずかな膨れや気泡、艶変化、シート成分の析出等の外観変化が確認された。
 C:著しい膨れや気泡、艶変化、シート成分の析出等の外観変化が確認された。
1-3. Bleedout The decorative sheets obtained in Examples and Comparative Examples were immersed in a constant temperature bath of 60 ° C. hot water for 1 week, then taken out and sufficiently dried, and then visually and non-contact shape analysis laser microscope (manufactured by KEYENCE: VK). The appearance was observed using -X1000) and evaluated according to the following criteria.
A: No change in appearance was confirmed.
B: Appearance changes such as slight swelling, air bubbles, gloss change, and precipitation of sheet components were confirmed.
C: Appearance changes such as remarkable swelling, air bubbles, gloss change, and precipitation of sheet components were confirmed.
2.化粧シートの作製
[実施例1]
 両面コロナ放電処理を施した基材層(厚み60μmの着色ポリプロピレン樹脂シート)の一方の面に、2液硬化型のアクリル-ウレタン樹脂からなる印刷インキを用いて装飾層を形成した。次いで、装飾層上に、厚み3μmのウレタン樹脂系接着剤からなる接着剤層を形成した。
 次いで、接着剤層上に、ポリプロピレン系樹脂100質量部に対して、ヒドロキシフェニルトリアジン系紫外線吸収剤(商品名:TINUVIN479、BASF社製)を0.12質量部、ヒドロキシフェニルトリアジン系紫外線吸収剤(商品名:アデカスタブLA-46、ADEKA社製)を0.12質量部含む組成物AをTダイ押出し機により加熱溶融押出し、厚み80μmの透明性樹脂層を形成した。
 透明性樹脂層の表面にコロナ放電処理を施した後、透明性樹脂層上に、下記組成物Bを塗布、乾燥し、厚み4μmのプライマー層を形成した。
<組成物B>
 100質量部の組成物X(ポリカーボネート系ウレタン-アクリル共重合体及びアクリルポリオールからなる組成物と、ヘキサメチレンジイソシアネートとを、100:5の質量割合で混合した組成物)と、10質量部のヒドロキシフェニルトリアジン系紫外線吸収剤(商品名:TINUVIN400、BASF社製)とを混合してなる組成物。
2. Preparation of decorative sheet [Example 1]
A decorative layer was formed on one surface of a base material layer (colored polypropylene resin sheet having a thickness of 60 μm) subjected to double-sided corona discharge treatment using a printing ink made of a two-component curable acrylic-urethane resin. Next, an adhesive layer made of a urethane resin-based adhesive having a thickness of 3 μm was formed on the decorative layer.
Next, on the adhesive layer, 0.12 parts by mass of a hydroxyphenyltriazine-based ultraviolet absorber (trade name: TINUVIN479, manufactured by BASF) and a hydroxyphenyltriazine-based ultraviolet absorber (trade name: TINUVIN479, manufactured by BASF) were added to 100 parts by mass of the polypropylene-based resin. A composition A containing 0.12 parts by mass of (trade name: ADEKA STUB LA-46, manufactured by ADEKA) was heated, melted and extruded by a T-die extruder to form a transparent resin layer having a thickness of 80 μm.
After the surface of the transparent resin layer was subjected to a corona discharge treatment, the following composition B was applied and dried on the transparent resin layer to form a primer layer having a thickness of 4 μm.
<Composition B>
100 parts by mass of composition X (a composition in which a composition composed of a polycarbonate urethane-acrylic copolymer and an acrylic polyol and hexamethylene diisocyanate are mixed at a mass ratio of 100: 5) and 10 parts by mass of hydroxy A composition obtained by mixing a phenyltriazine-based ultraviolet absorber (trade name: TINUVIN400, manufactured by BASF).
 次いで、プライマー層上に、下記の組成物Cを塗布し、電子線を照射して電離放射線硬化性樹脂組成物を硬化させることにより、厚み5μmのトップコート層を形成した。
 次いで、トップコート層の上からエンボス加工により深さ50μmの木目導管状の凹凸模様を形成し、実施例1の化粧シートを得た。
Next, the following composition C was applied onto the primer layer and irradiated with an electron beam to cure the ionizing radiation curable resin composition to form a topcoat layer having a thickness of 5 μm.
Next, a wood grain conduit-like uneven pattern having a depth of 50 μm was formed from above the top coat layer by embossing to obtain a decorative sheet of Example 1.
<組成物C>
・電離放射線硬化性樹脂組成物 100質量部
(重量平均分子量4000の3官能ウレタンアクリレートオリゴマー)
・ヒドロキシフェニルトリアジン系紫外線吸収剤 1質量部
(商品名:TINUVIN1600、BASF社製)
・ヒドロキシフェニルトリアジン系紫外線吸収剤 2質量部
(商品名:TINUVIN479、BASF社製)
・電離放射線硬化性樹脂と反応可能なエチレン性二重結合を有するヒンダードアミンラジカル捕捉剤i 1.5質量部
(ペンタメチルピペリジニルメタクリレート)
・電離放射線硬化性樹脂と反応可能なエチレン性二重結合を有さないヒンダードアミンラジカル捕捉剤ii 3.0質量部
(ビス(1-オクチルオキシ-2,2,6,6-テトラメチル-4-ピペリジニル)セバケート)
<Composition C>
100 parts by mass of ionizing radiation curable resin composition (trifunctional urethane acrylate oligomer having a weight average molecular weight of 4000)
-Hydroxyphenyltriazine UV absorber 1 part by mass (trade name: TINUVIN1600, manufactured by BASF)
-Hydroxyphenyltriazine UV absorber 2 parts by mass (trade name: TINUVIN479, manufactured by BASF)
-Hindered amine radical scavenger i with an ethylenic double bond capable of reacting with an ionizing radiation curable resin i 1.5 parts by mass (pentamethylpiperidinyl methacrylate)
-Hindered amine radical scavenger that does not have an ethylenic double bond that can react with an ionizing radiation curable resin ii 3.0 parts by mass (bis (1-octyloxy-2,2,6,6-tetramethyl-4-) Piperidinil) Sevacate)
[実施例2~5]、[比較例1~4]、[参考例1]
 透明性樹脂層の紫外線吸収剤、及び、トップコート層の紫外線吸収剤を、表1のものに変更した以外は、実施例1と同様にして、実施例2~5、比較例1~4、及び参考例1の化粧シートを得た。
[Examples 2 to 5], [Comparative Examples 1 to 4], [Reference Example 1]
Examples 2 to 5 and Comparative Examples 1 to 4 are the same as in Example 1 except that the ultraviolet absorber of the transparent resin layer and the ultraviolet absorber of the top coat layer are changed to those in Table 1. And the decorative sheet of Reference Example 1 was obtained.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
*1:表1中、「UVA-i~UVA-v」は、何れも「ヒドロキシフェニルトリアジン系紫外線吸収剤」である。
*2:表1中、「UVA-i」は「BASF社製の商品名TINUVIN1600」、「UVA-ii」は「BASF社製の商品名TINUVIN479」、「UVA-iii」は「ADEKA社製の商品名LA-46」、「UVA-iv」はBASF社製の商品名TINUVIN405」、「UVA-v」は「BASF社製の商品名TINUVIN400」を示す。
*3:表1中、UVA含有量は、各層の樹脂100質量部に対する各紫外線吸収剤の含有量(単位は「質量部」)を意味する。
* 1: In Table 1, "UVA-i to UVA-v" are all "hydroxyphenyltriazine-based ultraviolet absorbers".
* 2: In Table 1, "UVA-i" is "BASF's product name TINUVIN1600", "UVA-ii" is "BASF's product name TINUVIN479", and "UVA-iii" is "ADEKA". "LA-46" and "UVA-iv" indicate the product name TINUVIN405 manufactured by BASF, and "UVA-v" indicates the product name TINUVIN400 manufactured by BASF.
* 3: In Table 1, the UVA content means the content of each UV absorber (unit is "parts by mass") with respect to 100 parts by mass of the resin of each layer.
 表1の結果から、吸光度A1が0.6以上であり、かつ、吸光度A2が1.2以上である実施例の化粧シートは、紫外線による経時劣化を抑制し得ることが確認できる。 From the results in Table 1, it can be confirmed that the decorative sheet of the example having an absorbance A1 of 0.6 or more and an absorbance A2 of 1.2 or more can suppress deterioration over time due to ultraviolet rays.
 本発明の化粧シートは、耐候性に優れるため、玄関ドア等の外装部材、窓枠、扉等の建具といった直射日光に晒される環境で用いられる部材用の化粧シートとして好適に用いられる。 Since the decorative sheet of the present invention has excellent weather resistance, it is suitably used as a decorative sheet for members used in an environment exposed to direct sunlight, such as exterior members such as entrance doors, window frames, and fittings such as doors.
100:化粧シート
 11:トップコート層
 12:プライマー層
 10:表面保護層
 20:透明性樹脂層
 30:装飾層
 40:基材層
100: Decorative sheet 11: Top coat layer 12: Primer layer 10: Surface protective layer 20: Transparent resin layer 30: Decorative layer 40: Base material layer

Claims (9)

  1.  表面保護層、ポリプロピレン系樹脂を含む透明性樹脂層、及びポリプロピレン系樹脂を含む基材層をこの順に有し、JIS K0115:2004に準拠して測定した、前記表面保護層の波長270nm~300nmにおける吸光度A1が0.6以上であり、JIS K0115:2004に準拠して測定した、前記表面保護層及び前記透明性樹脂層の波長270nm~300nmにおける吸光度A2が1.2以上である、化粧シート。 A surface protective layer, a transparent resin layer containing a polypropylene resin, and a base material layer containing a polypropylene resin are provided in this order, and the surface protective layer is measured in accordance with JIS K0115: 2004 at a wavelength of 270 nm to 300 nm. A decorative sheet having an absorbance A1 of 0.6 or more and an absorbance A2 of the surface protective layer and the transparent resin layer measured in accordance with JIS K0115: 2004 at wavelengths of 270 nm to 300 nm of 1.2 or more.
  2.  前記表面保護層及び前記透明性樹脂層の少なくとも何れかにトリアジン系紫外線吸収剤を含む請求項1に記載の化粧シート。 The decorative sheet according to claim 1, wherein at least one of the surface protective layer and the transparent resin layer contains a triazine-based ultraviolet absorber.
  3.  前記トリアジン系紫外線吸収剤として、下記一般式(I)に示すヒドロキシフェニルトリアジン化合物を含む、請求項2に記載の化粧シート。
    Figure JPOXMLDOC01-appb-C000001
    The decorative sheet according to claim 2, which contains the hydroxyphenyltriazine compound represented by the following general formula (I) as the triazine-based ultraviolet absorber.
    Figure JPOXMLDOC01-appb-C000001
  4.  前記表面保護層が、前記表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有するラジカル捕捉剤iと、前記表面保護層を構成する樹脂と重合可能なエチレン性二重結合を有さないラジカル捕捉剤iiとを含む、請求項1~3の何れかに記載の化粧シート。 The surface protective layer has a radical scavenger i having an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer, and an ethylenic double bond that can be polymerized with the resin constituting the surface protective layer. The decorative sheet according to any one of claims 1 to 3, which comprises a radical scavenger ii that does not.
  5.  前記表面保護層を構成する樹脂としてポリプロピレン系樹脂を実質的に含有しない請求項1~4の何れかに記載の化粧シート。 The decorative sheet according to any one of claims 1 to 4, which does not substantially contain a polypropylene-based resin as the resin constituting the surface protective layer.
  6.  前記表面保護層として、硬化性樹脂組成物の硬化物を含むトップコート層を有する請求項1~5の何れかに記載の化粧シート。 The decorative sheet according to any one of claims 1 to 5, which has a top coat layer containing a cured product of a curable resin composition as the surface protective layer.
  7.  前記表面保護層として、さらに、前記トップコート層より前記透明性樹脂層側に位置するプライマー層を有する、請求項6に記の化粧シート。 The decorative sheet according to claim 6, further comprising a primer layer located on the transparent resin layer side of the top coat layer as the surface protective layer.
  8.  前記基材層と前記透明性樹脂層との間に装飾層を有する請求項1~7の何れかに記載の化粧シート。 The decorative sheet according to any one of claims 1 to 7, which has a decorative layer between the base material layer and the transparent resin layer.
  9.  被着材と請求項1~8の何れかに記載の化粧シートとを有する化粧材。 A decorative material having an adherend and a decorative sheet according to any one of claims 1 to 8.
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JP2018171835A (en) * 2017-03-31 2018-11-08 大日本印刷株式会社 Decorative sheet and decorative material using the same
JP2019155777A (en) * 2018-03-14 2019-09-19 凸版印刷株式会社 Decorative sheet and decorative member
JP2019181933A (en) * 2018-03-30 2019-10-24 大日本印刷株式会社 Decorative sheet and decorative material using the same
WO2020067569A1 (en) * 2018-09-28 2020-04-02 大日本印刷株式会社 Decorative sheet and decorative material using same
WO2020203956A1 (en) * 2019-03-29 2020-10-08 大日本印刷株式会社 Ornamental sheet, ornamental material, and resin composition

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JP2018171835A (en) * 2017-03-31 2018-11-08 大日本印刷株式会社 Decorative sheet and decorative material using the same
JP2019155777A (en) * 2018-03-14 2019-09-19 凸版印刷株式会社 Decorative sheet and decorative member
JP2019181933A (en) * 2018-03-30 2019-10-24 大日本印刷株式会社 Decorative sheet and decorative material using the same
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