WO2021197848A1 - Diaphragm body - Google Patents

Diaphragm body Download PDF

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Publication number
WO2021197848A1
WO2021197848A1 PCT/EP2021/056786 EP2021056786W WO2021197848A1 WO 2021197848 A1 WO2021197848 A1 WO 2021197848A1 EP 2021056786 W EP2021056786 W EP 2021056786W WO 2021197848 A1 WO2021197848 A1 WO 2021197848A1
Authority
WO
WIPO (PCT)
Prior art keywords
pot
membrane
diaphragm
wall
connecting elements
Prior art date
Application number
PCT/EP2021/056786
Other languages
German (de)
French (fr)
Inventor
Andre Gerlach
Bernd SCHEUFELE
Friedrich Kneule
Original Assignee
Robert Bosch Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch Gmbh filed Critical Robert Bosch Gmbh
Priority to CN202180024492.6A priority Critical patent/CN115315744A/en
Publication of WO2021197848A1 publication Critical patent/WO2021197848A1/en

Links

Classifications

    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/12Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated
    • G10K9/122Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using piezoelectric driving means
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/18Details, e.g. bulbs, pumps, pistons, switches or casings
    • G10K9/22Mountings; Casings
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/06Arranging circuit leads; Relieving strain on circuit leads
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/003Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms
    • H04R7/045Plane diaphragms using the distributed mode principle, i.e. whereby the acoustic radiation is emanated from uniformly distributed free bending wave vibration induced in a stiff panel and not from pistonic motion
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R17/00Piezoelectric transducers; Electrostrictive transducers
    • H04R17/10Resonant transducers, i.e. adapted to produce maximum output at a predetermined frequency
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2207/00Details of diaphragms or cones for electromechanical transducers or their suspension covered by H04R7/00 but not provided for in H04R7/00 or in H04R2307/00
    • H04R2207/021Diaphragm extensions, not necessarily integrally formed, e.g. skirts, rims, flanges
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2307/00Details of diaphragms or cones for electromechanical transducers, their suspension or their manufacture covered by H04R7/00 or H04R31/003, not provided for in any of its subgroups
    • H04R2307/025Diaphragms comprising polymeric materials
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2307/00Details of diaphragms or cones for electromechanical transducers, their suspension or their manufacture covered by H04R7/00 or H04R31/003, not provided for in any of its subgroups
    • H04R2307/204Material aspects of the outer suspension of loudspeaker diaphragms
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2440/00Bending wave transducers covered by H04R, not provided for in its groups
    • H04R2440/05Aspects relating to the positioning and way or means of mounting of exciters to resonant bending wave panels
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • H04R31/006Interconnection of transducer parts
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/16Mounting or tensioning of diaphragms or cones
    • H04R7/18Mounting or tensioning of diaphragms or cones at the periphery

Definitions

  • the invention relates to a diaphragm pot, in particular for a sound transducer, and a sound transducer with the diaphragm pot.
  • the invention also relates to a method for producing a membrane pot.
  • the document DE19626293 describes the electrical contacting of a piezo element of an ultrasonic sensor by means of contact springs.
  • the contact springs are cast in an annular connecting body made of plastic. This connecting body is in turn pressed into a pot-shaped oscillating element. This enables mechanical and electrical contact of the contact springs with the piezo element and the inner circumferential surface of the electrically conductive, pot-shaped oscillating element.
  • the object of the present invention is to develop a simplified structure for a diaphragm pot.
  • a diaphragm pot according to claim 1 is proposed.
  • a sound transducer according to claim 12 and a method for producing a diaphragm pot according to claim 14 are proposed.
  • the diaphragm pot which is particularly suitable for a sound transducer, has a diaphragm, in particular an oscillatory diaphragm, and a wall.
  • the membrane and the wall of the membrane pot are designed in one piece as a plastic component, in particular as a fiber-plastic composite component.
  • the diaphragm pot also has at least two electrical connecting elements that are suitable for a transducer element, in particular to connect a piezoelectric transducer element of the sound transducer to a printed circuit board.
  • the at least two electrical connection elements are integrated in the diaphragm pot, in particular in the wall of the diaphragm pot.
  • the construction of the diaphragm pot is carried out in a significantly simplified manner compared to conventionally produced diaphragm pots, the components of which are individually assembled.
  • the electrical connection elements can be at least partially cast into the wall, for example. This form-fitting and cohesive connection between the at least one decoupling element and the diaphragm pot and / or the at least one part of the housing is preferably designed to be non-detachable.
  • the membrane is preferably designed as a circular area, to which a preferably correspondingly circular cylindrical wall adjoins in the membrane pot.
  • the membrane can also be designed as an oval surface or as a rectangular surface, the wall of the membrane pot having a corresponding shape, thus also being configured, for example, as an oval cylinder or as a rectangular cylinder.
  • the membrane or a partial area of the membrane is preferably reinforced with fibers as a first area of the fiber-plastic composite component and the wall of the membrane pot is designed as a second area of the fiber-plastic composite component free of fibers.
  • the plastic of the fiber-plastic composite component is preferably selected from a thermoplastic or thermosetting plastic.
  • the at least two electrical connecting elements for electrically connecting the converter element to the printed circuit board are preferably designed as at least two electrical contact pins, in particular electrical plug-in pins.
  • These electrical contact pins are electrically conductive made of metal, in particular copper, and represent a simple, mechanically stable possibility of electrically connecting the transducer element to the circuit board.
  • the membrane which is arranged on a bottom of the membrane pot and the, in particular hollow-cylindrical wall of the membrane pot, preferably form an interior space of the membrane pot.
  • the at least two electrical connecting elements are here at least partially arranged in the interior of the diaphragm pot.
  • the membrane pot preferably also has at least one stiffening element for stiffening the wall of the membrane pot.
  • the at least one stiffening element is arranged in the interior of the diaphragm pot, which is spanned by the wall and membrane of the diaphragm pot, in particular completely in the interior of the diaphragm pot.
  • the purpose of the stiffening element is to decouple the wall of the diaphragm pot in terms of vibration mechanics from the, in particular oscillatable, diaphragm of the diaphragm pot.
  • the stiffening element preferably has a configurable influence on the functional vibration properties of the membrane pot (e.g. resonance frequency, damping and directional characteristic).
  • the at least one stiffening element is preferably connected to the diaphragm pot in a form-fitting and / or force-fitting manner.
  • the stiffening element can be glued to the diaphragm pot, for example, and / or there is a press connection between the stiffening element and the diaphragm pot.
  • the stiffening element is preferably detachably connected to the diaphragm pot.
  • a click connection of the stiffening element with the membrane pot, in particular the wall of the membrane pot can be provided.
  • the at least one stiffening element is preferably also integrated into the wall of the membrane pot.
  • the construction of the diaphragm pot is carried out in a significantly simplified manner compared to conventionally produced diaphragm pots, the components of which are individually assembled.
  • the electrical connecting elements can, for example, in the wall be cast.
  • the stiffening element is preferably designed to connect opposing surfaces of the wall, in particular the wall, which is designed as a hollow cylinder, to one another. In this context, the stiffening element is arranged on a side of the interior of the membrane pot opposite the membrane.
  • the stiffening element is preferably designed in the form of a plate. Furthermore, the stiffening element is preferably formed from a metal, in particular aluminum. Alternatively, the stiffening element is formed from a plastic or a fiber-plastic composite.
  • the electrical connecting elements are preferably arranged outside a region of the interior space between the membrane and the at least one stiffening element.
  • the electrical connecting elements in particular the contact pins, are thus arranged to be easily accessible from the outside, which has advantages, for example, for maintenance or repairs to the contact pins.
  • at least a partial area of each of the at least two electrical connecting elements is arranged in an area of the interior space between the membrane and the at least one stiffening element.
  • the at least one stiffening element is thus arranged to be easily accessible from the outside.
  • the stiffening element is detachably connected to the diaphragm pot and thus not integrated in the diaphragm pot, there is the possibility in both cases of removing the stiffening element, the electrical connecting elements, in particular the contact pins, and also other components of the sound transducer, in particular the transducer element for To achieve maintenance or repairs.
  • the stiffening element preferably has at least one recess which is designed as a passage for electrically conductive wires connected to the electrical connecting elements.
  • the electrical connecting elements can be connected to the transducer element in an electrically conductive manner, even if the electrical connecting elements are outside a region of the interior space between the membrane and the at least one stiffening element are arranged.
  • the at least two electrical connection elements and / or the stiffening element are preferably embedded at least partially in the diaphragm pot, in particular the wall of the diaphragm pot, in such a way that the at least two electrical connecting elements and / or the stiffening element are positively connected to the diaphragm pot.
  • Epoxy resin for example, can be used as the plastic material.
  • This material connection between the membrane pot and the electrical connecting elements and / or the stiffening element can be achieved if the electrical connecting element and / or stiffening element is wetted by the plastic material during the manufacturing process.
  • a thermosetting material is preferably used as the plastic material.
  • the adhesive properties of the material result in a non-releasable material connection between the membrane pot and electrical connection elements and / or stiffening element.
  • This cohesive connection is comparable to an adhesive connection, but no glue is used, but the adhesive material property of the plastic is used for the connection.
  • the adhesive properties of the material of the wall of the diaphragm pot are matched to the adhesive properties of the material of the electrical connection elements and / or the material of the stiffening element in order to achieve a permanently durable material connection.
  • the electrical connecting elements and / or the stiffening element are preferably at least partially embedded in the diaphragm pot, in particular the wall of the diaphragm pot, in such a way that the at least two electrical connecting elements and / or the stiffening element are positively connected to the diaphragm pot.
  • the electrical connection elements and / or the stiffening element have, for example, a partial area which has a greater wall thickness than the remaining area of the electrical connection elements and / or the stiffening element.
  • the section with the thicker wall is at least partially enclosed by the plastic material, so that a form-fitting connection with the diaphragm pot is created.
  • Another object of the present invention is a sound transducer, in particular an ultrasonic transducer, which has the membrane pot described above, a transducer element, in particular a piezoelectric transducer element, and a printed circuit board.
  • the printed circuit board or circuit board is a carrier for electronic components of the sound transducer.
  • the circuit board is used for mechanical fastening and electrical connection of the sound transducer.
  • the membrane pot here has a membrane and a wall. The membrane and the wall of the membrane pot are designed in one piece as a plastic component, in particular as a fiber-plastic composite component.
  • the diaphragm pot has at least two electrical connection elements for the electrical connection of the transducer element, in particular a piezoelectric transducer element of the sound transducer, to the printed circuit board.
  • the at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot.
  • the at least two electrical connection elements are preferably designed as contact pins, in particular electrical plug-in pins.
  • the sound transducer also has electrically conductive wires for electrically connecting the transducer element to the electrical plug pins.
  • the transducer elements are therefore in electrically conductive contact with the at least two electrically conductive wires and in each case one wire is in turn electrically conductive in contact with in each case one electrical connecting element.
  • the electrical connecting elements are in turn contacted with the circuit board. This means that the transducer can be operated electrically.
  • the transducer element of the sound transducer is preferably integrated in the diaphragm pot, in particular in a bottom surface of the diaphragm pot.
  • the transducer element for example, be at least partially poured into the bottom of the diaphragm pot.
  • Another object of the present invention is a method for producing the membrane pot described above, in particular for a sound transducer.
  • at least two electrical connecting elements for electrically connecting a transducer element, in particular a piezoelectric transducer element of the sound transducer, to a circuit board are introduced into a cavity of a tool, in particular a tool of an injection molding machine or a tool of a resin injection machine.
  • a plastic material is then injected or injected into the cavity.
  • the at least two electrical connection elements are at least partially in contact with the plastic material and / or are enclosed by the plastic material.
  • the diaphragm pot is thus formed with a wall, with a diaphragm, in particular a diaphragm capable of vibration, and with the at least two electrical connecting elements.
  • the at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot.
  • a fiber mat is preferably introduced into the cavity of the tool, in particular of the injection molding machine.
  • the fiber mat is enclosed, in particular completely, by the plastic material.
  • the fiber-reinforced membrane is stabilized in comparison to the wall of the membrane pot. The fiber reinforcement enables advantageous mechanical and / or vibration-mechanical properties of the membrane to be realized.
  • At least one stiffening element for stiffening the wall of the diaphragm pot is preferably attached to the diaphragm pot.
  • the stiffening element can be attached, for example, to a side of the, in particular hollow-cylindrical, wall of the diaphragm pot opposite the diaphragm.
  • the stiffening element can, for example, be glued to the wall of the diaphragm pot.
  • the stiffening element can also be introduced into the cavity of the tool, in particular of the injection molding tool. The plastic material is then injected into the cavity.
  • the stiffening element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The stiffening element is thus also integrated into the diaphragm pot.
  • the previously illustrated sound transducer can also be produced by the method.
  • a transducer element is also introduced into a further cavity of the tool, in particular an injection molding tool.
  • the plastic material is then injected into the cavity.
  • the transducer element is at least partially in contact with the plastic material and / or is enclosed by the plastic material.
  • the transducer element is thus integrated into the diaphragm pot, in particular into the bottom of the diaphragm pot.
  • electrically conductive wires are attached for the electrical connection of the transducer element to the at least two electrical connection elements.
  • a housing of the sound transducer is connected to a printed circuit board of the sound transducer with the diaphragm pot, in particular in a materially bonded and / or form-fitting and / or force-fitting manner.
  • Figure la shows a first embodiment of a membrane pot.
  • Figure lb shows a second embodiment of a membrane pot.
  • Figure lc shows a third embodiment of a membrane pot.
  • Figure ld shows a fourth embodiment of a membrane pot.
  • Figure 2 shows an embodiment of a sound transducer.
  • Figures 3 shows different embodiments of a stiffening element of the membrane pot.
  • FIG. 4 shows an embodiment of a method for producing a membrane pot.
  • FIG. la shows a diaphragm cup la in a cross section.
  • the membrane pot la has a membrane 3 and a wall 6a and 6b.
  • the membrane 3 and the wall 6a and 6b of the membrane pot la is designed in one piece as a fiber-plastic composite component.
  • the membrane pot la has two electrical connection elements 8a and 8b for the electrical connection of a transducer element 2, in particular a piezoelectric transducer element, to a printed circuit board (not shown here).
  • the two electrical connection elements 8a and 8b are integrated into the wall 6a and 6b of the membrane pot la.
  • the two electrical connecting elements 8a and 8b are designed as two electrical contact pins, in particular electrical plug-in pins.
  • the contact pins 8a and 8b are partially embedded in the wall 6a and 6b of the membrane pot la such that the contact pins are positively connected to the wall 6a and 6b of the membrane pot la and are thus integrated into the wall 6a and 6b.
  • the membrane 3 is arranged on a bottom of the membrane pot la and, together with the wall 6a and 6b of the diaphragm pot la, which in this embodiment is designed as a hollow cylinder, an interior 9 of the diaphragm pot la is spanned.
  • the contact pins 8a and 8b are partially arranged in the interior 9 of the membrane pot la.
  • the membrane pot la has a stiffening element 10 for stiffening the wall 6a and 6b of the membrane pot la.
  • the stiffening element 10 is arranged completely in the interior 9 of the membrane pot la and connects opposite surfaces of the wall 6a and 6b to one another in this exemplary embodiment.
  • the stiffening element 10, which in this case is made of aluminum, thus supports the wall 6a and 6b and thus prevents the wall 6a and 6b from oscillating when the membrane 3 vibrates.
  • the stiffening element 10, which is plate-shaped in this exemplary embodiment, is arranged on a side of the interior 9 of the diaphragm pot 1 a opposite the membrane 3.
  • the stiffening element 10 is materially connected to the wall 6a and 6b, for example by means of gluing.
  • the wall 6a and 6b has a support surface for the stiffening element 10 with an increasing cross-section of the wall 6a and 6b.
  • the contact pins 8a and 8b are arranged outside a region 5 of the interior 9 between the membrane 3 and the stiffening element 10.
  • the stiffening element 10 has recesses, not shown here, which serve as passage openings for electrically conductive wires 7a and 7b connected to the contact pins 8a and 8b.
  • the membrane 3 is made fiber-reinforced by a fiber mat 4 embedded in the membrane 3.
  • Figure lb shows a second embodiment of a membrane pot lb.
  • the contact pins 8c and 8d are partially arranged as electrical connection elements in the area 5 of the interior 9 between the membrane 3 and the stiffening element 10.
  • Converter element 2 and contact pins 8c and 8d are electrically connected to one another by means of electrically conductive wires 7c and 7d.
  • the stiffening element 10 is integrated into the wall 26a and 26b of the membrane pot 1b.
  • the stiffening element 10 is partially in the wall 26a and 26b of the diaphragm pot lb embedded in such a way that the stiffening element 10 is positively connected to the wall 26a and 26b of the diaphragm pot lb.
  • Figure lc shows a third embodiment of the membrane pot lc.
  • the bottom of the diaphragm pot lc, in particular the diaphragm 3 is made from a first plastic material and the wall 16a and 16b of the diaphragm pot lc is made from a second plastic material.
  • a better vibration-mechanical decoupling between the vibratable membrane 3 and the wall 16a and 16b can thus be created.
  • the membrane 3 can thus be designed with different mechanical and / or vibration-mechanical properties than the wall 26a and 26b of the membrane pot 1c.
  • Figure ld shows a fourth embodiment of the membrane pot ld.
  • the two contact pins 8e and 8f adhere to a thermosetting plastic material of the plastic component, in particular an epoxy resin, in such a way that the two contact pins 8e and 8f are firmly connected to the wall 36a and 36b of the membrane pot ld.
  • FIG. 2 shows a sound transducer 20 with a diaphragm cup lc, which in this case corresponds to the diaphragm cup lc from FIG.
  • the surge transducer 20 additionally has a printed circuit board 15 on which further electronic components 17a and 17b of the sound transducer 20 are arranged.
  • a housing with a cover 16 of the sound transducer 20 is connected to the diaphragm pot lc and closes the interior 9 of the diaphragm pot lc from the external environment.
  • a plug connection 19 is responsible for the power supply and the electronic control of the sound transducer 20.
  • FIG. 3 shows different embodiments of a stiffening element 50a, 50b or 50c with a circular cross-section for stiffening the wall of the membrane pot.
  • the recess 51 of the left stiffening element 50a, the recesses 52a, 52b of the middle stiffening element 50b and the recesses 53a and 53b of the right stiffening element 50c serve to Reinforcing element to be subsequently attached to the diaphragm pot in an area between the contact pins integrated into the wall of the diaphragm pot and the membrane of the diaphragm pot.
  • the recesses 51, 52a, 52b, 53a and 53b are adapted to the size of the contact pins protruding from the membrane wall and the stiffening elements 50a, 50b or 50c can thus be pushed past the contact pins and further into the interior of the membrane pot.
  • the contact pins are only arranged on one side of the membrane pot.
  • the recesses 51, 52a and 52b also serve as a passage for electrically conductive wires connected to the electrical connection elements.
  • a separate cutout 54 is provided in the center for the wires.
  • the stiffening element is also integrated into the wall of the diaphragm pot and therefore does not have to be subsequently arranged in the interior of the diaphragm pot, the recesses 51, 52a, 52b and 54 serve solely as a passage opening for the conductive wires.
  • FIG. 4 shows a method for producing a diaphragm pot, in particular for a sound transducer, in the form of a flow chart.
  • method step 100 at least two electrical connecting elements for electrically connecting a transducer element, in particular a piezoelectric transducer element of the sound transducer, to a circuit board are introduced into a cavity of a tool, in particular a tool of an injection molding machine or a tool of a resin injection machine.
  • a plastic material is injected or injected into the cavity.
  • the at least two electrical connecting elements are at least partially in contact with the plastic material and / or are enclosed by the plastic material.
  • the diaphragm pot is designed with a wall, with an oscillating diaphragm and with the at least two electrical connecting elements.
  • the at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot.
  • the procedure is then terminated.
  • a stiffening element for stiffening the wall of the membrane pot is additionally introduced into the cavity of the tool, in particular of the injection molding tool.
  • the plastic material is also injected into the cavity in method step 130.
  • the stiffening element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The stiffening element is thus also integrated into the diaphragm pot.
  • a transducer element is introduced into a further cavity of the tool, in particular of the injection molding tool, in method step 140 to produce a sound transducer with the diaphragm pot.
  • the plastic material is then injected into the cavity in method step 150.
  • the transducer element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The transducer element is thus integrated into the diaphragm pot, in particular into the bottom of the diaphragm pot.
  • electrically conductive wires for electrically connecting the converter element to the at least two electrical connecting elements are arranged in method step 160.
  • a housing of the sound transducer is also connected to a printed circuit board of the sound transducer with the diaphragm pot, in particular materially and / or positively and / or non-positively.

Abstract

The invention relates to a diaphragm body (1a), in particular for an acoustic transducer. The diaphragm body (1a) has a diaphragm (3) and a wall (6a, 6b), wherein the diaphragm (3) and the wall (6a, 6b) of the diaphragm body (1a) are formed integrally as a plastic component, in particular as a fibre/plastic composite component. The diaphragm body (1a) additionally has at least two electrical connection elements (8a, 8b) for electrically connecting a transducer element (2), in particular a piezoelectric transducer element of the acoustic transducer, to a printed circuit board. The at least two electrical connection elements (8a, 8b) are integrated in the diaphragm body (1a), in particular the wall (6a, 6b) of the diaphragm body (1a).

Description

Beschreibung description
Membrantopf Membrane pot
Die Erfindung betrifft einen Membrantopf, insbesondere für einen Schallwandler, sowie einen Schallwandler mit dem Membrantopf. Zudem betrifft die Erfindung ein Verfahren zur Herstellung eines Membrantopfs. The invention relates to a diaphragm pot, in particular for a sound transducer, and a sound transducer with the diaphragm pot. The invention also relates to a method for producing a membrane pot.
Stand der Technik State of the art
Das Dokument DE19626293 beschreibt die elektrische Kontaktierung eines Piezoelements eines Ultraschallsensors mittels Kontaktfedern. Die Kontaktfedern sind in einem ringförmigen Verbindungskörper aus Kunststoff eingegossen. Dieser Verbindungskörper ist wiederum in ein topfförmiges Schwingelement hineingepresst. Somit wird ein mechanischer und elektrischer Kontakt der Kontaktfedern mit dem Piezoelement und der inneren Mantelfläche des elektrisch leitenden topfförmigen Schwingelements ermöglicht. The document DE19626293 describes the electrical contacting of a piezo element of an ultrasonic sensor by means of contact springs. The contact springs are cast in an annular connecting body made of plastic. This connecting body is in turn pressed into a pot-shaped oscillating element. This enables mechanical and electrical contact of the contact springs with the piezo element and the inner circumferential surface of the electrically conductive, pot-shaped oscillating element.
Ausgehend von diesem Stand der Technik ist es Aufgabe der vorliegenden Erfindung, einen vereinfachten Aufbau für einen Membrantopf zu entwickeln. Based on this prior art, the object of the present invention is to develop a simplified structure for a diaphragm pot.
Offenbarung der Erfindung Disclosure of the invention
Zur Lösung der Aufgabe wird ein Membrantopf gemäß Anspruch 1 vorgeschlagen. Zudem wird ein Schallwandler gemäß Anspruch 12, sowie ein Verfahren zur Herstellung eines Membrantopfs gemäß dem Anspruch 14 vorgeschlagen. To achieve the object, a diaphragm pot according to claim 1 is proposed. In addition, a sound transducer according to claim 12 and a method for producing a diaphragm pot according to claim 14 are proposed.
Der Membrantopf, welcher insbesondere für einen Schallwandler geeignet ist, weist eine Membran, insbesondere eine schwingungsfähige Membran, und eine Wandung auf. Die Membran und die Wandung des Membrantopfs sind einstückig als ein Kunststoffbauteil, insbesondere als ein Faser-Kunststoff-Verbundbauteil, ausgestaltet. Der Membrantopf weist zusätzlich wenigstens zwei elektrische Verbindungselemente auf, die dazu geeignet sind, ein Wandlerelement, insbesondere ein piezoelektrisches Wandlerelement, des Schallwandlers mit einer Leiterplatte zu verbinden. Die wenigstens zwei elektrischen Verbindungselemente sind hierbei in den Membrantopf, insbesondere in die Wandung des Membrantopfs, integriert. Durch die Integration der elektrischen Verbindungselemente und der somit einteiligen Ausgestaltung des Membrantopfs wird der Aufbau des Membrantopfs wesentlich vereinfacht gegenüber konventionell hergestellten Membrantöpfen, deren Komponenten einzeln montiert werden, ausgeführt. Zur Integration der wenigstens zwei elektrischen Verbindungselemente in die Wandung des Membrantopfs können die elektrischen Verbindungselemente beispielsweise in die Wandung zumindest teilweise eingegossen sein. Vorzugsweise ist diese formschlüssige und stoffschlüssige Verbindung zwischen dem mindestens einen Entkopplungselement und dem Membrantopf und/oder dem mindestens einen Teil des Gehäuses nicht lösbar ausgeführt. The diaphragm pot, which is particularly suitable for a sound transducer, has a diaphragm, in particular an oscillatory diaphragm, and a wall. The membrane and the wall of the membrane pot are designed in one piece as a plastic component, in particular as a fiber-plastic composite component. The diaphragm pot also has at least two electrical connecting elements that are suitable for a transducer element, in particular to connect a piezoelectric transducer element of the sound transducer to a printed circuit board. The at least two electrical connection elements are integrated in the diaphragm pot, in particular in the wall of the diaphragm pot. Due to the integration of the electrical connecting elements and the one-piece design of the diaphragm pot, the construction of the diaphragm pot is carried out in a significantly simplified manner compared to conventionally produced diaphragm pots, the components of which are individually assembled. To integrate the at least two electrical connection elements into the wall of the membrane pot, the electrical connection elements can be at least partially cast into the wall, for example. This form-fitting and cohesive connection between the at least one decoupling element and the diaphragm pot and / or the at least one part of the housing is preferably designed to be non-detachable.
Vorzugsweise ist die Membran als Kreisfläche ausgestaltet, an die in dem Membrantopf eine vorzugsweise entsprechend kreiszylindrische Wandung angrenzt. Alternativ ist es denkbar, für die Membran und entsprechend für die Wandung des Membrantopfs andere Formen vorzusehen. So kann die Membran beispielsweise auch als eine ovale Fläche oder als eine rechteckige Fläche ausgestaltet werden, wobei die Wandung des Membrantopfs eine entsprechende Form aufweist, somit beispielsweise ebenfalls als ovaler Zylinder oder als rechteckiger Zylinder ausgestaltet ist. Bevorzugt ist die Membran oder ein Teilbereich der Membran als ein erster Bereich des Faser- Kunststoff- Verbundbauteils mit Fasern verstärkt und die Wandung des Membrantopfs als ein zweiter Bereich des Faser-Kunststoff-Verbundbauteils frei von Fasern ausgebildet. Weiterhin vorzugsweise ist der Kunststoff des Faser- Kunststoff- Verbundbauteils ausgewählt aus einem thermoplastischen oder duroplastischen Kunststoff. The membrane is preferably designed as a circular area, to which a preferably correspondingly circular cylindrical wall adjoins in the membrane pot. Alternatively, it is conceivable to provide other shapes for the membrane and correspondingly for the wall of the membrane pot. For example, the membrane can also be designed as an oval surface or as a rectangular surface, the wall of the membrane pot having a corresponding shape, thus also being configured, for example, as an oval cylinder or as a rectangular cylinder. The membrane or a partial area of the membrane is preferably reinforced with fibers as a first area of the fiber-plastic composite component and the wall of the membrane pot is designed as a second area of the fiber-plastic composite component free of fibers. Furthermore, the plastic of the fiber-plastic composite component is preferably selected from a thermoplastic or thermosetting plastic.
Bevorzugt sind die wenigstens zwei elektrischen Verbindungselemente zur elektrischen Verbindung des Wandlerelements mit der Leiterplatte als wenigstens zwei elektrische Kontaktpins, insbesondere elektrische Steckstifte, ausgebildet. Diese elektrischen Kontaktpins sind elektrisch leitend aus Metall, insbesondere Kupfer, ausgebildet und stellen eine einfache, mechanisch stabile Möglichkeit dar, das Wandlerelement mit der Leiterplatte elektrisch zu verbinden. The at least two electrical connecting elements for electrically connecting the converter element to the printed circuit board are preferably designed as at least two electrical contact pins, in particular electrical plug-in pins. These electrical contact pins are electrically conductive made of metal, in particular copper, and represent a simple, mechanically stable possibility of electrically connecting the transducer element to the circuit board.
Vorzugsweise bilden die Membran, welche an einem Boden des Membrantopfs angeordnet ist und die, insbesondere hohlzylinderförmige, Wandung des Membrantopfs einen Innenraum des Membrantopfs aus. Die wenigstens zwei elektrischen Verbindungselemente sind hierbei zumindest teilweise in dem Innenraum des Membrantopfs angeordnet. The membrane, which is arranged on a bottom of the membrane pot and the, in particular hollow-cylindrical wall of the membrane pot, preferably form an interior space of the membrane pot. The at least two electrical connecting elements are here at least partially arranged in the interior of the diaphragm pot.
Vorzugsweise weist der Membrantopf weiterhin wenigstens ein Versteifungselement zur Versteifung der Wandung des Membrantopfs auf. Das wenigstens eine Versteifungselement ist hierbei in dem Innenraum des Membrantopfs, welcher von Wandung und Membran des Membrantopfs aufgespannt wird, insbesondere vollständig in dem Innenraum des Membrantopfs, angeordnet. Das Versteifungselement hat den Zweck, die Wandung des Membrantopfs schwingungsmechanisch von der, insbesondere schwingfähigen, Membran des Membrantopfs zu entkoppeln. Zudem hat das Versteifungselement vorzugsweise einen auslegbaren Einfluss auf die funktionalen Schwingungseigenschaften des Membrantopfs (z.B. Resonanzfrequenz, Dämpfung und Richtcharakteristik). The membrane pot preferably also has at least one stiffening element for stiffening the wall of the membrane pot. The at least one stiffening element is arranged in the interior of the diaphragm pot, which is spanned by the wall and membrane of the diaphragm pot, in particular completely in the interior of the diaphragm pot. The purpose of the stiffening element is to decouple the wall of the diaphragm pot in terms of vibration mechanics from the, in particular oscillatable, diaphragm of the diaphragm pot. In addition, the stiffening element preferably has a configurable influence on the functional vibration properties of the membrane pot (e.g. resonance frequency, damping and directional characteristic).
Vorzugsweise ist das wenigstens eine Versteifungselement formschlüssig und/oder kraftschlüssig mit dem Membrantopf verbunden. Hierzu kann das Versteifungselement beispielsweise mit dem Membrantopf verklebt sein und/oder es besteht eine Pressverbindung zwischen Versteifungselement und Membrantopf. Bevorzugt ist das Versteifungselement lösbar mit dem Membrantopf verbunden. In diesem Zusammenhang kann beispielsweise eine Klickverbindung des Versteifungselements mit dem Membrantopf, insbesondere der Wandung des Membrantopfs, vorgesehen sein. Bevorzugt ist das wenigstens eine Versteifungselement ebenfalls in die Wandung des Membrantopfs integriert. Durch die Integration des Versteifungselement in die Wandung des Membrantopfs und der somit einteiligen Ausgestaltung des Membrantopfs wird der Aufbau des Membrantopfs wesentlich vereinfacht gegenüber konventionell hergestellten Membrantöpfen, deren Komponenten einzeln montiert werden, ausgeführt. Zur Integration des Versteifungselements in die Wandung des Membrantopfs können die elektrischen Verbindungselemente beispielsweise in die Wandung eingegossen sein. Bevorzugt ist das Versteifungselement dazu ausgebildet, gegenüberliegende Flächen der Wandung, insbesondere der hohlzylinderförmig ausgebildeten Wandung, miteinander zu verbinden. Das Versteifungselement ist in diesem Zusammenhang an einer der Membran gegenüberliegenden Seite des Innenraums des Membrantopfs angeordnet. Somit ergibt sich eine optimale schwingungsmechanische Entkopplung der Membran von der Wandung des Membrantopfs. Bevorzugt ist das Versteifungselement plattenförmig ausgebildet. Weiterhin vorzugsweise ist das Versteifungselement aus einem Metall, insbesondere Aluminium, ausgebildet. Alternativ ist das Versteifungselement aus einem Kunststoff oder einem Faser- Kunststoffverbund ausgebildet. The at least one stiffening element is preferably connected to the diaphragm pot in a form-fitting and / or force-fitting manner. For this purpose, the stiffening element can be glued to the diaphragm pot, for example, and / or there is a press connection between the stiffening element and the diaphragm pot. The stiffening element is preferably detachably connected to the diaphragm pot. In this context, for example, a click connection of the stiffening element with the membrane pot, in particular the wall of the membrane pot, can be provided. The at least one stiffening element is preferably also integrated into the wall of the membrane pot. By integrating the stiffening element into the wall of the diaphragm pot and thus the one-piece design of the diaphragm pot, the construction of the diaphragm pot is carried out in a significantly simplified manner compared to conventionally produced diaphragm pots, the components of which are individually assembled. To integrate the stiffening element in the wall of the diaphragm pot, the electrical connecting elements can, for example, in the wall be cast. The stiffening element is preferably designed to connect opposing surfaces of the wall, in particular the wall, which is designed as a hollow cylinder, to one another. In this context, the stiffening element is arranged on a side of the interior of the membrane pot opposite the membrane. This results in an optimal vibration-mechanical decoupling of the membrane from the wall of the membrane pot. The stiffening element is preferably designed in the form of a plate. Furthermore, the stiffening element is preferably formed from a metal, in particular aluminum. Alternatively, the stiffening element is formed from a plastic or a fiber-plastic composite.
Vorzugweise sind die elektrischen Verbindungselemente außerhalb eines Bereichs des Innenraums zwischen der Membran und dem wenigstens einen Versteifungselement angeordnet. Die elektrischen Verbindungselemente, insbesondere die Kontaktpins, sind somit von außen gut zugänglich angeordnet, was beispielsweise Vorteile für Instandhaltungen oder Reparaturen der Kontaktpins hat. Alternativ hierzu ist zumindest ein Teilbereich jeweils eines der wenigstens zwei elektrischen Verbindungselemente in einem Bereich des Innenraums zwischen der Membran und dem wenigstens einen Versteifungselement angeordnet. Somit ist das wenigstens eine Versteifungselement von außen gut erreichbar angeordnet. Falls das Versteifungselement lösbar mit dem Membrantopf verbunden und somit nicht in den Membrantopf integriert ist, ergibt sich in beiden Fällen die Möglichkeit, bei Ausbau des Versteifungselement, die elektrischen Verbindungselemente, insbesondere die Kontaktpins, und auch andere Komponenten des Schallwandlers, insbesondere das Wandlerelement, für Instandhaltungen oder Reparaturen zu erreichen. The electrical connecting elements are preferably arranged outside a region of the interior space between the membrane and the at least one stiffening element. The electrical connecting elements, in particular the contact pins, are thus arranged to be easily accessible from the outside, which has advantages, for example, for maintenance or repairs to the contact pins. As an alternative to this, at least a partial area of each of the at least two electrical connecting elements is arranged in an area of the interior space between the membrane and the at least one stiffening element. The at least one stiffening element is thus arranged to be easily accessible from the outside. If the stiffening element is detachably connected to the diaphragm pot and thus not integrated in the diaphragm pot, there is the possibility in both cases of removing the stiffening element, the electrical connecting elements, in particular the contact pins, and also other components of the sound transducer, in particular the transducer element for To achieve maintenance or repairs.
Vorzugsweise weist das Versteifungselement wenigstens eine Aussparung auf, die als Durchlass für, mit den elektrischen Verbindungselementen verbundene, elektrisch leitende Drähte ausgebildet ist. Somit können beispielsweise die elektrischen Verbindungselemente mit dem Wandlerelement elektrisch leitend verbunden werden, auch wenn die elektrischen Verbindungselemente außerhalb eines Bereichs des Innenraums zwischen der Membran und dem wenigstens einen Versteifungselement angeordnet sind. The stiffening element preferably has at least one recess which is designed as a passage for electrically conductive wires connected to the electrical connecting elements. Thus, for example, the electrical connecting elements can be connected to the transducer element in an electrically conductive manner, even if the electrical connecting elements are outside a region of the interior space between the membrane and the at least one stiffening element are arranged.
Bevorzugt sind die wenigstens zwei elektrischen Verbindungselemente und/oder das Versteifungselement zumindest teilweise in dem Membrantopf, insbesondere der Wandung des Membrantopfs, derart eingebettet, dass die wenigstens zwei elektrischen Verbindungselemente und/oder das Versteifungselement formschlüssig mit dem Membrantopf verbunden sind. Als Kunststoffmaterial kann hierbei beispielsweise Epoxidharz verwendet werden. Diese stoffschlüssige Verbindung zwischen Membrantopf und den elektrischen Verbindungselementen und/oder dem Versteifungselement kann erreicht werden, wenn das elektrische Verbindungselement und/oder Versteifungselement während des Herstellungsprozess vom Kunststoff material benetzt wird. Hierfür wird als Kunststoff material bevorzugt ein duroplastischer Werkstoff verwendet. Durch die adhäsiven Eigenschaften des Werkstoffs kommt es zu einer nicht lösbaren stoffschlüssigen Verbindung zwischen Membrantopf und elektrischen Verbindungselementen und/oder Versteifungselement. Diese stoffschlüssige Verbindung ist vergleichbar mit einer Klebeverbindung, wobei jedoch kein Klebstoff verwendet wird, sondern die adhäsive Materialeigenschaft des Kunststoffs für die Verbindung verwendet wird. Zu beachten ist hierbei, dass die adhäsiven Eigenschaften des Werkstoffs der Wandung des Membrantopfs mit den adhäsiven Eigenschaften des Werkstoffs der elektrischen Verbindungselemente und/oder des Werkstoffs des Versteifungselements aufeinander abgestimmt sind, um eine dauerhaft haltbare stoffschlüssige Verbindung zu erreichen. The at least two electrical connection elements and / or the stiffening element are preferably embedded at least partially in the diaphragm pot, in particular the wall of the diaphragm pot, in such a way that the at least two electrical connecting elements and / or the stiffening element are positively connected to the diaphragm pot. Epoxy resin, for example, can be used as the plastic material. This material connection between the membrane pot and the electrical connecting elements and / or the stiffening element can be achieved if the electrical connecting element and / or stiffening element is wetted by the plastic material during the manufacturing process. For this purpose, a thermosetting material is preferably used as the plastic material. The adhesive properties of the material result in a non-releasable material connection between the membrane pot and electrical connection elements and / or stiffening element. This cohesive connection is comparable to an adhesive connection, but no glue is used, but the adhesive material property of the plastic is used for the connection. It should be noted here that the adhesive properties of the material of the wall of the diaphragm pot are matched to the adhesive properties of the material of the electrical connection elements and / or the material of the stiffening element in order to achieve a permanently durable material connection.
Vorzugsweise sind die elektrischen Verbindungselemente und/oder das Versteifungselement zumindest teilweise in dem Membrantopf, insbesondere der Wandung des Membrantopfs, derart eingebettet, dass die wenigstens zwei elektrischen Verbindungselemente und/oder das Versteifungselement formschlüssig mit dem Membrantopf verbunden sind. Hierzu weisen die elektrischen Verbindungselemente und/oder das Versteifungselement beispielsweise einen Teilbereich auf, der eine größere Wandstärke aufweist als der restliche Bereich der elektrischen Verbindungselemente und/oder des Versteifungselements. Der Teilbereich mit der dickeren Wandstärke ist zumindest teilweise von dem Kunststoffmaterial umschlossen, sodass eine formschlüssige Verbindung mit dem Membrantopf entsteht. The electrical connecting elements and / or the stiffening element are preferably at least partially embedded in the diaphragm pot, in particular the wall of the diaphragm pot, in such a way that the at least two electrical connecting elements and / or the stiffening element are positively connected to the diaphragm pot. For this purpose, the electrical connection elements and / or the stiffening element have, for example, a partial area which has a greater wall thickness than the remaining area of the electrical connection elements and / or the stiffening element. The section with the thicker wall is at least partially enclosed by the plastic material, so that a form-fitting connection with the diaphragm pot is created.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Schallwandler, insbesondere ein Ultraschallwandler, welcher den zuvor beschriebenen Membrantopf, ein Wandlerelement, insbesondere ein piezoelektrisches Wandlerelement, und eine Leiterplatte aufweist. Die Leiterplatte oder auch Platine ist ein Träger für elektronische Bauteile des Schallwandlers. Die Leiterplatte dient der mechanischen Befestigung und elektrischen Verbindung des Schallwandlers. Der Membrantopf weist hierbei eine Membran und eine Wandung auf. Die Membran und die Wandung des Membrantopfs sind einstückig als ein Kunststoffbauteil, insbesondere als ein Faser-Kunststoff-Verbundbauteil, ausgestaltet. Der Membrantopf weist wenigstens zwei elektrische Verbindungselemente zur elektrischen Verbindung des Wandlerelements, insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers, mit der Leiterplatte auf. Die wenigstens zwei elektrischen Verbindungselemente sind in den Membrantopf, insbesondere die Wandung des Membrantopfs, integriert. Durch die einstückige Ausbildung der Membran und der Wandung der Membran, sowie der Integration der wenigstens zwei elektrischen Verbindungselemente in den Membrantopf, insbesondere in die Wandung des Membrantopfs, ergibt sich ein Schallwandler mit einfachem und besonders robustem Aufbau. Another object of the present invention is a sound transducer, in particular an ultrasonic transducer, which has the membrane pot described above, a transducer element, in particular a piezoelectric transducer element, and a printed circuit board. The printed circuit board or circuit board is a carrier for electronic components of the sound transducer. The circuit board is used for mechanical fastening and electrical connection of the sound transducer. The membrane pot here has a membrane and a wall. The membrane and the wall of the membrane pot are designed in one piece as a plastic component, in particular as a fiber-plastic composite component. The diaphragm pot has at least two electrical connection elements for the electrical connection of the transducer element, in particular a piezoelectric transducer element of the sound transducer, to the printed circuit board. The at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot. The one-piece construction of the diaphragm and the wall of the diaphragm, as well as the integration of the at least two electrical connecting elements in the diaphragm pot, in particular in the wall of the diaphragm pot, result in a sound transducer with a simple and particularly robust structure.
Vorzugsweise sind die wenigstens zwei elektrischen Verbindungselemente als Kontaktpins, insbesondere elektrische Steckstifte, ausgebildet. Der Schallwandler weist zusätzlich elektrisch leitende Drähte zur elektrischen Verbindung des Wandlerelements mit den elektrischen Steckstiften auf. Die Wandlerelemente stehen also elektrisch leitend in Kontakt mit den wenigstens zwei elektrisch leitenden Drähten und jeweils ein Draht steht wiederum elektrisch leitend in Kontakt mit jeweils einem elektrischen Verbindungselement. Die elektrischen Verbindungselemente sind wiederum mit der Leiterplatte kontaktiert. Somit kann der Schallwandler elektrisch betrieben werden. The at least two electrical connection elements are preferably designed as contact pins, in particular electrical plug-in pins. The sound transducer also has electrically conductive wires for electrically connecting the transducer element to the electrical plug pins. The transducer elements are therefore in electrically conductive contact with the at least two electrically conductive wires and in each case one wire is in turn electrically conductive in contact with in each case one electrical connecting element. The electrical connecting elements are in turn contacted with the circuit board. This means that the transducer can be operated electrically.
Bevorzugt ist das Wandlerelement des Schallwandlers in den Membrantopf, insbesondere in eine Bodenfläche des Membrantopfs, integriert. Zur Integration des Wandlerelements in den Membrantopf kann das Wandlerelement beispielsweise in den Boden des Membrantopfs zumindest teilweise eingegossen sein. The transducer element of the sound transducer is preferably integrated in the diaphragm pot, in particular in a bottom surface of the diaphragm pot. To integrate the transducer element in the diaphragm pot, the transducer element for example, be at least partially poured into the bottom of the diaphragm pot.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung des zuvor beschriebenen Membrantopfs, insbesondere für einen Schallwandler. Hierbei werden zunächst wenigstens zwei elektrische Verbindungselemente zur elektrischen Verbindung eines Wandlerelements, insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers, mit einer Leiterplatte in eine Kavität eines Werkzeugs, insbesondere eines Werkzeugs einer Spritzgussmaschine oder eines Werkzeugs einer Harzinjektionsmaschine, eingebracht. Darauf folgend wird ein Kunststoff material in die Kavität injiziert oder eingespritzt. Die wenigstens zwei elektrischen Verbindungselemente liegen hierbei zumindest teilweise an dem Kunststoff material an und/oder werden von dem Kunststoffmaterial umschlossen. Somit wird der Membrantopf mit einer Wandung, mit einer, insbesondere schwingungsfähigen, Membran und mit den wenigstens zwei elektrischen Verbindungselementen ausgebildet. Die wenigstens zwei elektrischen Verbindungselemente werden hierbei in den Membrantopf, insbesondere die Wandung des Membrantopfs, integriert. Another object of the present invention is a method for producing the membrane pot described above, in particular for a sound transducer. In this case, at least two electrical connecting elements for electrically connecting a transducer element, in particular a piezoelectric transducer element of the sound transducer, to a circuit board are introduced into a cavity of a tool, in particular a tool of an injection molding machine or a tool of a resin injection machine. A plastic material is then injected or injected into the cavity. The at least two electrical connection elements are at least partially in contact with the plastic material and / or are enclosed by the plastic material. The diaphragm pot is thus formed with a wall, with a diaphragm, in particular a diaphragm capable of vibration, and with the at least two electrical connecting elements. The at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot.
Vorzugsweise wird zusätzlich zur Ausbildung der schwingungsfähigen Membran des Membrantopfs eine Fasermatte in die Kavität des Werkzeugs, insbesondere der Spritzgussmaschine, eingebracht. Die Fasermatte wird beim Einspritzen des Kunststoffmaterials von dem Kunststoffmaterial, insbesondere vollständig, umschlossen. Die somit faserverstärkte Membran wird im Vergleich zur Wandung des Membrantopfs stabilisiert. Durch die Faserverstärkung können vorteilhafte mechanische und/oder schwingungsmechanische Eigenschaften der Membran realisiert werden. In addition to forming the vibratory membrane of the membrane pot, a fiber mat is preferably introduced into the cavity of the tool, in particular of the injection molding machine. When the plastic material is injected, the fiber mat is enclosed, in particular completely, by the plastic material. The fiber-reinforced membrane is stabilized in comparison to the wall of the membrane pot. The fiber reinforcement enables advantageous mechanical and / or vibration-mechanical properties of the membrane to be realized.
Bevorzugt wird weiterhin wenigstens ein Versteifungselement zur Versteifung der Wandung des Membrantopfs an dem Membrantopf angebracht. Das Versteifungselement kann hierzu beispielsweise an einer der Membran entgegengesetzten Seite der, insbesondere hohlzylinderförmigen, Wandung des Membrantopfs angebracht werden. Hierzu kann das Versteifungselement beispielsweise mit der Wandung des Membrantopfs verklebt werden. Alternativ kann das Versteifungselement auch in die Kavität des Werkzeugs, insbesondere des Spritzgusswerkzeugs, eingebracht werden. Darauf folgend wird das Kunststoff material in die Kavität eingespritzt. Das Versteifungselement liegt hierbei zumindest teilweise an dem Kunststoffmaterial an und/oder wird von dem Kunststoff material umschlossen. Somit wird das Versteifungselement ebenfalls in den Membrantopf integriert. Furthermore, at least one stiffening element for stiffening the wall of the diaphragm pot is preferably attached to the diaphragm pot. For this purpose, the stiffening element can be attached, for example, to a side of the, in particular hollow-cylindrical, wall of the diaphragm pot opposite the diaphragm. For this purpose, the stiffening element can, for example, be glued to the wall of the diaphragm pot. Alternatively the stiffening element can also be introduced into the cavity of the tool, in particular of the injection molding tool. The plastic material is then injected into the cavity. The stiffening element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The stiffening element is thus also integrated into the diaphragm pot.
Weiterhin kann auch der zuvor dargestellte Schallwandler durch das Verfahren hergestellt werden. Hierzu wird außerdem ein Wandlerelement in eine weitere Kavität des Werkzeugs, insbesondere eines Spritzgusswerkzeugs, eingebracht. Darauf folgend wird das Kunststoffmaterial in die Kavität eingespritzt. Das Wandlerelement liegt hierbei zumindest teilweise an dem Kunststoff material an und/oder wird von dem Kunststoffmaterial umschlossen. Somit wird das Wandlerelement in den Membrantopf, insbesondere in den Boden des Membrantopfs, integriert. Zudem werden elektrisch leitende Drähte zur elektrischen Verbindung des Wandlerelements mit den wenigstens zwei elektrischen Verbindungselementen angebracht. Außerdem wird ein Gehäuse des Schallwandlers mit einer Leiterplatte des Schallwandlers mit dem Membrantopf, insbesondere stoffschlüssig und/oder formschlüssig und/oder kraftschlüssig, verbunden. Furthermore, the previously illustrated sound transducer can also be produced by the method. For this purpose, a transducer element is also introduced into a further cavity of the tool, in particular an injection molding tool. The plastic material is then injected into the cavity. The transducer element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The transducer element is thus integrated into the diaphragm pot, in particular into the bottom of the diaphragm pot. In addition, electrically conductive wires are attached for the electrical connection of the transducer element to the at least two electrical connection elements. In addition, a housing of the sound transducer is connected to a printed circuit board of the sound transducer with the diaphragm pot, in particular in a materially bonded and / or form-fitting and / or force-fitting manner.
Kurze Beschreibung der Figuren Brief description of the figures
Es zeigen: Show it:
Figur la zeigt eine erste Ausführungsform eines Membrantopfs. Figure la shows a first embodiment of a membrane pot.
Figur lb zeigt eine zweite Ausführungsform eines Membrantopfs. Figure lb shows a second embodiment of a membrane pot.
Figur lc zeigt eine dritte Ausführungsform eines Membrantopfs. Figure lc shows a third embodiment of a membrane pot.
Figur ld zeigt eine vierte Ausführungsform eines Membrantopfs. Figure ld shows a fourth embodiment of a membrane pot.
Figur 2 zeigt eine Ausführungsform eines Schallwandlers. Figuren 3 zeigt unterschiedliche Ausführungsformen eines Versteifungselements des Membrantopfs. Figure 2 shows an embodiment of a sound transducer. Figures 3 shows different embodiments of a stiffening element of the membrane pot.
Figur 4 zeigt eine Ausführungsform eines Verfahrens zur Herstellung eines Membrantopfs. FIG. 4 shows an embodiment of a method for producing a membrane pot.
Ausführungsformen der Erfindung Embodiments of the invention
Figur la zeigt in einem Querschnitt einen Membrantopf la. Der Membrantopf la weist hierbei eine Membran 3 und eine Wandung 6a und 6b auf. Die Membran 3 und die Wandung 6a und 6b des Membrantopfs la ist einstückig als ein Faser- Kunststoff-Verbundbauteil ausgestaltet. Der Membrantopf la weist zwei elektrische Verbindungselemente 8a und 8b zur elektrischen Verbindung eines Wandlerelements 2, insbesondere eines piezoelektrischen Wandlerelements, mit einer hier nicht dargestellten Leiterplatte auf. Die zwei elektrischen Verbindungselemente 8a und 8b sind hierbei in die Wandung 6a und 6b des Membrantopfs la integriert. Figure la shows a diaphragm cup la in a cross section. The membrane pot la has a membrane 3 and a wall 6a and 6b. The membrane 3 and the wall 6a and 6b of the membrane pot la is designed in one piece as a fiber-plastic composite component. The membrane pot la has two electrical connection elements 8a and 8b for the electrical connection of a transducer element 2, in particular a piezoelectric transducer element, to a printed circuit board (not shown here). The two electrical connection elements 8a and 8b are integrated into the wall 6a and 6b of the membrane pot la.
In dieser Ausführungsform des Membrantopfs la sind die zwei elektrischen Verbindungselemente 8a und 8b als zwei elektrische Kontaktpins, insbesondere elektrische Steckstifte, ausgebildet. Die Kontaktpins 8a und 8b sind hierbei teilweise in der Wandung 6a und 6b des Membrantopfs la derart eingebettet, dass die Kontaktpins formschlüssig mit der Wandung 6a und 6b des Membrantopfs la verbunden sind und somit in die Wandung 6a und 6b integriert sind. In this embodiment of the membrane pot la, the two electrical connecting elements 8a and 8b are designed as two electrical contact pins, in particular electrical plug-in pins. The contact pins 8a and 8b are partially embedded in the wall 6a and 6b of the membrane pot la such that the contact pins are positively connected to the wall 6a and 6b of the membrane pot la and are thus integrated into the wall 6a and 6b.
Die Membran 3 ist an einem Boden des Membrantopfs la angeordnet und zusammen mit der Wandung 6a und 6b des Membrantopfs la, welche in dieser Ausführungsform hohlzylinderförmig ausgebildet ist, wird ein Innenraum 9 des Membrantopfs la aufgespannt. Die Kontaktpins 8a und 8b sind teilweise in dem Innenraum 9 des Membrantopfs la angeordnet. The membrane 3 is arranged on a bottom of the membrane pot la and, together with the wall 6a and 6b of the diaphragm pot la, which in this embodiment is designed as a hollow cylinder, an interior 9 of the diaphragm pot la is spanned. The contact pins 8a and 8b are partially arranged in the interior 9 of the membrane pot la.
Zusätzlich weist der Membrantopf la ein Versteifungselement 10 zur Versteifung der Wandung 6a und 6b des Membrantopfs la auf. Das Versteifungselement 10 ist vollständig in dem Innenraum 9 des Membrantopfs la angeordnet und verbindet in diesem Ausführungsbeispiel gegenüberliegende Flächen der Wandung 6a und 6b miteinander. Das Versteifungselement 10, welches hierbei aus Aluminium ausgebildet ist, stützt somit die Wandung 6a und 6b ab und verhindert somit, dass die Wandung 6a und 6b bei einer Schwingung der Membran 3 mitschwingt. Das in diesem Ausführungsbeispiel plattenförmig ausgebildete Versteifungselement 10 ist an einer der Membran 3 gegenüberliegenden Seite des Innenraums 9 des Membrantopfs la angeordnet. In addition, the membrane pot la has a stiffening element 10 for stiffening the wall 6a and 6b of the membrane pot la. The stiffening element 10 is arranged completely in the interior 9 of the membrane pot la and connects opposite surfaces of the wall 6a and 6b to one another in this exemplary embodiment. The stiffening element 10, which in this case is made of aluminum, thus supports the wall 6a and 6b and thus prevents the wall 6a and 6b from oscillating when the membrane 3 vibrates. The stiffening element 10, which is plate-shaped in this exemplary embodiment, is arranged on a side of the interior 9 of the diaphragm pot 1 a opposite the membrane 3.
In diesem Ausführungsbeispiel ist das Versteifungselement 10 mit der Wandung 6a und 6b stoffschlüssig, beispielsweise mittels Klebung, verbunden. Zur Positionierung des Versteifungselements 10 in dem Innenraum 9 des Membrantopfs la, weist die Wandung 6a und 6b eine Auflagefläche für das Versteifungselement 10 mit steigendem Querschnitt der Wandung 6a und 6b auf. In this exemplary embodiment, the stiffening element 10 is materially connected to the wall 6a and 6b, for example by means of gluing. To position the stiffening element 10 in the interior 9 of the diaphragm pot la, the wall 6a and 6b has a support surface for the stiffening element 10 with an increasing cross-section of the wall 6a and 6b.
In diesem ersten Ausführungsbeispiel sind die Kontaktpins 8a und 8b außerhalb eines Bereichs 5 des Innenraums 9 zwischen der Membran 3 und dem Versteifungselement 10 angeordnet. Um trotzdem eine elektrische Verbindung der Kontaktpins 8a und 8b mit dem Wandlerelement 2 zu ermöglichen, weist das Versteifungselement 10 hier nicht dargestellte Aussparungen auf, die als Durchlassöffnungen für, mit den Kontaktpins 8a und 8b verbundene, elektrisch leitende Drähte 7a und 7b dienen. In this first exemplary embodiment, the contact pins 8a and 8b are arranged outside a region 5 of the interior 9 between the membrane 3 and the stiffening element 10. In order to nevertheless enable an electrical connection of the contact pins 8a and 8b with the transducer element 2, the stiffening element 10 has recesses, not shown here, which serve as passage openings for electrically conductive wires 7a and 7b connected to the contact pins 8a and 8b.
Die Membran 3 ist durch eine in die Membran 3 eingebettete Fasermatte 4 faserverstärkt ausgebildet. The membrane 3 is made fiber-reinforced by a fiber mat 4 embedded in the membrane 3.
Figur lb zeigt eine zweite Ausführungsform eines Membrantopfs lb. Hierbei sind im Unterschied zu der ersten Ausführungsform die Kontaktpins 8c und 8d als elektrische Vebindungselemente teilweise in dem Bereich 5 des Innenraums 9 zwischen der Membran 3 und dem Versteifungselement 10 angeordnet. Wandlerelement 2 und Kontaktpins 8c und 8d werden mittels elektrisch leitender Drähte 7c und 7d elektrisch miteinander verbunden. Figure lb shows a second embodiment of a membrane pot lb. In contrast to the first embodiment, the contact pins 8c and 8d are partially arranged as electrical connection elements in the area 5 of the interior 9 between the membrane 3 and the stiffening element 10. Converter element 2 and contact pins 8c and 8d are electrically connected to one another by means of electrically conductive wires 7c and 7d.
Zudem ist im Unterschied zu der ersten Ausführungsform das Versteifungselement 10 in die Wandung 26a und 26b des Membrantopfs lb integriert. Hierzu ist das Versteifungselement 10 teilweise in die Wandung 26a und 26b des Membrantopfs lb derart eingebettet, dass das Versteifungselement 10 formschlüssig mit der Wandung 26a und 26b des Membrantopfs lb verbunden ist. In addition, in contrast to the first embodiment, the stiffening element 10 is integrated into the wall 26a and 26b of the membrane pot 1b. For this purpose, the stiffening element 10 is partially in the wall 26a and 26b of the diaphragm pot lb embedded in such a way that the stiffening element 10 is positively connected to the wall 26a and 26b of the diaphragm pot lb.
Figur lc zeigt ein drittes Ausführungsbeispiel des Membrantopfs lc. Hierbei ist im Unterschied zu den zuvorigen Ausführungsbeispielen der Boden des Membrantopfs lc, insbesondere die Membran 3, aus einem ersten Kunststoff material und die Wandung 16a und 16b des Membrantopfs lc aus einem zweiten Kunststoffmaterial ausgebildet. Somit kann eine bessere schwingungsmechanische Entkopplung zwischen der schwingungsfähigen Membran 3 und der Wandung 16a und 16b geschaffen werden. Insbesondere kann somit in diesem Zusammenhang die Membran 3 mit unterschiedlichen mechanischen und/oder schwingungsmechanischen Eigenschaften als die Wandung 26a und 26b des Membrantopfs lc ausgebildet werden. Figure lc shows a third embodiment of the membrane pot lc. In contrast to the previous exemplary embodiments, the bottom of the diaphragm pot lc, in particular the diaphragm 3, is made from a first plastic material and the wall 16a and 16b of the diaphragm pot lc is made from a second plastic material. A better vibration-mechanical decoupling between the vibratable membrane 3 and the wall 16a and 16b can thus be created. In particular, in this context, the membrane 3 can thus be designed with different mechanical and / or vibration-mechanical properties than the wall 26a and 26b of the membrane pot 1c.
Figur ld zeigt ein viertes Ausführungsbeispiel des Membrantopfs ld. Hierbei haften im Unterschied zu den zuvorigen Ausführungsbeispielen die zwei Kontaktpins 8e und 8f an einem duroplastischen Kunststoffmaterial des Kunststoffbauteils, insbesondere einem Epoxidharz, derart an, dass die zwei Kontaktpins 8e und 8f mit der Wandung 36a und 36b es Membrantopfs ld stoffschlüssig verbunden sind. Figure ld shows a fourth embodiment of the membrane pot ld. In contrast to the previous exemplary embodiments, the two contact pins 8e and 8f adhere to a thermosetting plastic material of the plastic component, in particular an epoxy resin, in such a way that the two contact pins 8e and 8f are firmly connected to the wall 36a and 36b of the membrane pot ld.
Figur 2 zeigt einen Schallwandler 20 mit einem Membrantopf lc, der hierbei dem Membrantopf lc aus Figur lc entspricht. Der Schwallwandler 20 weist zusätzlich eine Leiterplatte 15 auf, auf der weitere elektronische Komponenten 17a und 17b des Schallwandlers 20 angeordnet sind. Ein Gehäuse mit einem Deckel 16 des Schallwandlers 20 ist mit dem Membrantopf lc verbunden und schließt den Innenraum 9 des Membrantopfs lc gegenüber der äußeren Umwelt ab. Ein Steckeranschluss 19 ist für die Stromzufuhr und die elektronische Ansteuerung des Schallwandlers 20 zuständig. FIG. 2 shows a sound transducer 20 with a diaphragm cup lc, which in this case corresponds to the diaphragm cup lc from FIG. The surge transducer 20 additionally has a printed circuit board 15 on which further electronic components 17a and 17b of the sound transducer 20 are arranged. A housing with a cover 16 of the sound transducer 20 is connected to the diaphragm pot lc and closes the interior 9 of the diaphragm pot lc from the external environment. A plug connection 19 is responsible for the power supply and the electronic control of the sound transducer 20.
Figur 3 zeigt unterschiedliche Ausführungsformen eines im Querschnitt kreisrunden Versteifungselements 50a, 50b oder 50c zur Versteifung der Wandung des Membrantopfs. Die Aussparung 51 des linken Versteifungselements 50a, die Aussparungen 52a, 52b des mittleren Versteifungselements 50b und die Aussparungen 53 a und 53b des rechten Versteifungselements 50c dienen dazu, das Versteifungselement in einen Bereich zwischen den, in die Wandung des Membrantopfs integrierten Kontaktpins und der Membran des Membrantopfs an den Membrantopf nachträglich anzubringen. Die Aussparungen 51, 52a, 52b, 53a und 53b sind an die Größe der aus der Membranwandung abstehenden Kontaktpins angepasst und die Versteifungselemente 50a, 50b oder 50c können somit an den Kontaktpins vorbei, weiter in den Innenraum des Membrantopfs hineingeschoben werden. Im Falle des linken Versteifungselements 50a sind die Kontaktpins nur auf einer Seite des Membrantopfs angeordnet. Die Aussparungen 51, 52a und 52b dienen auch als Durchlass für, mit den elektrischen Verbindungselementen verbundene, elektrisch leitende Drähte. Bei dem linken Versteifungselement 50c ist für die Drähte mittig eine separate Aussparung 54 vorgesehen. FIG. 3 shows different embodiments of a stiffening element 50a, 50b or 50c with a circular cross-section for stiffening the wall of the membrane pot. The recess 51 of the left stiffening element 50a, the recesses 52a, 52b of the middle stiffening element 50b and the recesses 53a and 53b of the right stiffening element 50c serve to Reinforcing element to be subsequently attached to the diaphragm pot in an area between the contact pins integrated into the wall of the diaphragm pot and the membrane of the diaphragm pot. The recesses 51, 52a, 52b, 53a and 53b are adapted to the size of the contact pins protruding from the membrane wall and the stiffening elements 50a, 50b or 50c can thus be pushed past the contact pins and further into the interior of the membrane pot. In the case of the left stiffening element 50a, the contact pins are only arranged on one side of the membrane pot. The recesses 51, 52a and 52b also serve as a passage for electrically conductive wires connected to the electrical connection elements. In the left stiffening element 50c, a separate cutout 54 is provided in the center for the wires.
Falls das Versteifungselement ebenfalls in die Wandung des Membrantopfs integriert ist und somit nachträglich nicht noch im Innenraum des Membrantopfs angeordnet werden muss, dienen die Aussparungen 51, 52a, 52b und 54 alleine als Durchlassöffnung für die leitenden Drähte. If the stiffening element is also integrated into the wall of the diaphragm pot and therefore does not have to be subsequently arranged in the interior of the diaphragm pot, the recesses 51, 52a, 52b and 54 serve solely as a passage opening for the conductive wires.
Figur 4 zeigt ein Verfahren zur Herstellung eines Membrantopfs, insbesondere für einen Schallwandler, in Form eines Ablaufdiagramms. Hierbei werden zunächst in Verfahrensschritt 100 wenigstens zwei elektrische Verbindungselementen zur elektrischen Verbindung eines Wandlerelements, insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers, mit einer Leiterplatte in eine Kavität eines Werkzeugs, insbesondere eines Werkzeugs einer Spritzgussmaschine oder eines Werkzeugs einer Harzinjektionsmaschine, eingebracht. Darauf folgend wird in Verfahrensschritt 130 ein Kunststoffmaterial in die Kavität eingespritzt oder injiziert. Hierbei liegen die wenigstens zwei elektrischen Verbindungselemente zumindest teilweise an dem Kunststoff material an und/oder werden von dem Kunststoffmaterial umschlossen. Somit wird der Membrantopf mit einer Wandung, mit einer schwingungsfähigen Membran und mit den wenigstens zwei elektrischen Verbindungselementen ausgebildet. Die wenigstens zwei elektrischen Verbindungselemente sind in den Membrantopf, insbesondere die Wandung des Membrantopfs, integriert. Daraufhin wird das Verfahren beendet. Optional wird in Verfahrensschritt 120 zusätzlich ein Versteifungselement zur Versteifung der Wandung des Membrantopfs in die Kavität des Werkzeugs, insbesondere des Spritzgusswerkzeugs, eingebracht. Darauf folgend wird ebenfalls in Verfahrensschritt 130 das Kunststoffmaterial in die Kavität eingespritzt. Das Versteifungselement liegt hierbei zumindest teilweise an dem Kunststoff material an und/oder wird von dem Kunststoffmaterial umschlossen. Somit wird das Versteifungselement ebenfalls in den Membrantopf integriert. FIG. 4 shows a method for producing a diaphragm pot, in particular for a sound transducer, in the form of a flow chart. Here, in method step 100, at least two electrical connecting elements for electrically connecting a transducer element, in particular a piezoelectric transducer element of the sound transducer, to a circuit board are introduced into a cavity of a tool, in particular a tool of an injection molding machine or a tool of a resin injection machine. Subsequently, in method step 130, a plastic material is injected or injected into the cavity. Here, the at least two electrical connecting elements are at least partially in contact with the plastic material and / or are enclosed by the plastic material. Thus, the diaphragm pot is designed with a wall, with an oscillating diaphragm and with the at least two electrical connecting elements. The at least two electrical connection elements are integrated into the membrane pot, in particular the wall of the membrane pot. The procedure is then terminated. Optionally, in method step 120, a stiffening element for stiffening the wall of the membrane pot is additionally introduced into the cavity of the tool, in particular of the injection molding tool. Following this, the plastic material is also injected into the cavity in method step 130. The stiffening element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The stiffening element is thus also integrated into the diaphragm pot.
Weiterhin optional wird zur Herstellung eines Schallwandlers mit dem Membrantopf in Verfahrensschritt 140 ein Wandlerelement in eine weitere Kavität des Werkzeugs, insbesondere des Spritzgusswerkzeugs, eingebracht. Darauf folgend wird in Verfahrensschritt 150 das Kunststoffmaterial in die Kavität eingespritzt. Das Wandlerelement liegt hierbei zumindest teilweise an dem Kunststoff material an und/oder wird von dem Kunststoffmaterial umschlossen. Somit wird das Wandlerelement in den Membrantopf, insbesondere in den Boden des Membrantopfs, integriert. Furthermore, optionally, a transducer element is introduced into a further cavity of the tool, in particular of the injection molding tool, in method step 140 to produce a sound transducer with the diaphragm pot. The plastic material is then injected into the cavity in method step 150. The transducer element is at least partially in contact with the plastic material and / or is enclosed by the plastic material. The transducer element is thus integrated into the diaphragm pot, in particular into the bottom of the diaphragm pot.
Weiterhin optional werden in Verfahrensschritt 160 elektrisch leitende Drähte zur elektrischen Verbindung des Wandlerelements mit den wenigstens zwei elektrischen Verbindungselementen angeordnet. Im folgendem Verfahrensschritt 170 wird außerdem ein Gehäuse des Schallwandlers mit einer Leiterplatte des Schallwandlers mit dem Membrantopf, insbesondere stoffschlüssig und/oder formschlüssig und/oder kraftschlüssig, verbunden. Furthermore, optionally, electrically conductive wires for electrically connecting the converter element to the at least two electrical connecting elements are arranged in method step 160. In the following method step 170, a housing of the sound transducer is also connected to a printed circuit board of the sound transducer with the diaphragm pot, in particular materially and / or positively and / or non-positively.

Claims

Ansprüche Expectations
1. Membrantopf (la, lb, lc, ld), insbesondere für einen Schallwandler (20), wobei der Membrantopf (la, lb, lc, ld) eine Membran (3) und eine Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) aufweist, wobei die Membran (3) und die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld) einstückig als ein Kunststoffbauteil, insbesondere als ein Faser-Kunststoff-Verbundbauteil, ausgestaltet sind, wobei der Membrantopf (la, lb, lc, ld) wenigstens zwei elektrische Verbindungselemente (8a, 8b, 8c, 8d 8e, 8f) zur elektrischen Verbindung eines Wandlerelements (2), insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers (20), mit einer Leiterplatte (15) aufweist, dadurch gekennzeichnet, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) in den Membrantopf (la, lb, lc, ld), insbesondere die Wandung (6a, 6b, 16a, 16b, 26a, 26b,1. Diaphragm pot (la, lb, lc, ld), in particular for a sound transducer (20), the diaphragm pot (la, lb, lc, ld) having a diaphragm (3) and a wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b), the membrane (3) and the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the membrane pot (la, lb, lc, ld) in one piece as a Plastic component, in particular as a fiber-plastic composite component, are designed, the membrane pot (la, lb, lc, ld) having at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) for the electrical connection of a transducer element (2) , in particular a piezoelectric transducer element of the sound transducer (20), with a printed circuit board (15), characterized in that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) in the membrane pot (la, lb, lc , ld), in particular the wall (6a, 6b, 16a, 16b, 26a, 26b,
36a, 36b) des Membrantopfs (la, lb, lc, ld), integriert sind. 36a, 36b) of the membrane pot (la, lb, lc, ld) are integrated.
2. Membrantopf (la, lb, lc, ld) gemäß Anspruch 1, dadurch gekennzeichnet, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) zur elektrischen Verbindung des Wandlerelements (2) mit der Leiterplatte (15) als wenigstens zwei elektrische Kontaktpins, insbesondere elektrische Steckstifte, ausgebildet sind. 2. membrane pot (la, lb, lc, ld) according to claim 1, characterized in that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) for the electrical connection of the transducer element (2) to the circuit board ( 15) are designed as at least two electrical contact pins, in particular electrical plug-in pins.
3. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass die Membran (3) an einem Boden des Membrantopfs (la, lb, lc, ld) und die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld), insbesondere eine hohlzylinderförmige Wandung des Membrantopfs (la, lb, lc, ld), einen Innenraum (9) des Membrantopfs (la, lb, lc, ld) ausbilden, wobei die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) zumindest teilweise in dem Innenraum (9) des Membrantopfs (la, lb, lc, ld) angeordnet sind. 3. membrane pot (la, lb, lc, ld) according to one of claims 1 or 2, characterized in that the membrane (3) on a bottom of the membrane pot (la, lb, lc, ld) and the wall (6a, 6b , 16a, 16b, 26a, 26b, 36a, 36b) of the diaphragm pot (la, lb, lc, ld), in particular a hollow cylindrical wall of the diaphragm pot (la, lb, lc, ld), an interior (9) of the diaphragm pot (la , lb, lc, ld), the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) being arranged at least partially in the interior (9) of the membrane pot (la, lb, lc, ld).
4. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der Membrantopf (la, lb, lc, ld) weiterhin wenigstens ein Versteifungselement (10, 50a, 50b, 50c) zur Versteifung der Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld) aufweist, wobei das wenigstens eine Versteifungselement (10, 50a, 50b, 50c) in dem Innenraum (9) des Membrantopfs (la, lb, lc, ld), insbesondere vollständig in dem Innenraum (9) des Membrantopfs (la, lb, lc, ld), angeordnet ist. 4. diaphragm pot (la, lb, lc, ld) according to one of claims 1 to 3, characterized in that the diaphragm pot (la, lb, lc, ld) furthermore has at least one stiffening element (10, 50a, 50b, 50c) for stiffening the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the membrane pot (la, lb, lc, ld), the at least one stiffening element (10, 50a, 50b, 50c) in the interior ( 9) of the diaphragm pot (la, lb, lc, ld), in particular completely in the interior (9) of the diaphragm pot (la, lb, lc, ld) is arranged.
5. Membrantopf (la, lb, lc, ld) gemäß Anspruch 4, dadurch gekennzeichnet, dass das wenigstens eine Versteifungselement (10, 50a, 50b, 50c) in die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld) integriert ist. 5. membrane pot (la, lb, lc, ld) according to claim 4, characterized in that the at least one stiffening element (10, 50a, 50b, 50c) in the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a , 36b) of the membrane pot (la, lb, lc, ld) is integrated.
6. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass das Versteifungselement (10, 50a, 50b, 50c) gegenüberliegende Flächen der Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) miteinander verbindet, wobei das Versteifungselement (10, 50a, 50b, 50c) an einer der Membran (3) gegenüberliegenden Seite des Innenraums (9) des Membrantopfs (la, lb, lc, ld) angeordnet ist. 6. membrane pot (la, lb, lc, ld) according to one of claims 4 or 5, characterized in that the stiffening element (10, 50a, 50b, 50c) opposite surfaces of the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b), the stiffening element (10, 50a, 50b, 50c) being arranged on a side of the interior (9) of the membrane pot (la, lb, lc, ld) opposite the membrane (3).
7. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 4 bis 6, dadurch gekennzeichnet, dass die elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) außerhalb eines Bereichs (5) des Innenraums (9) zwischen der Membran (3) und dem wenigstens einen Versteifungselement (10, 50a, 50b, 50c) angeordnet sind. 7. membrane pot (la, lb, lc, ld) according to one of claims 4 to 6, characterized in that the electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) outside an area (5) of the interior (9 ) are arranged between the membrane (3) and the at least one stiffening element (10, 50a, 50b, 50c).
8. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 4 bis 6, dadurch gekennzeichnet, dass zumindest ein Teilbereich jeweils eines der wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) in einem Bereich (5) des Innenraums (9) zwischen der Membran (3) und dem wenigstens einen Versteifungselement (10, 50a, 50b, 50c) angeordnet ist. 8. Membrane pot (la, lb, lc, ld) according to one of claims 4 to 6, characterized in that at least one sub-area in each case one of the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) in one area (5) of the interior space (9) is arranged between the membrane (3) and the at least one stiffening element (10, 50a, 50b, 50c).
9. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass das Versteifungselement (10, 50a, 50b, 50c) wenigstens eine Aussparung (52a, 52b, 53a, 53b, 54) für, mit den elektrischen Verbindungselementen (8a, 8b, 8c, 8d, 8e, 8f) verbundene, elektrisch leitende Drähte (7a, 7b, 7c, 7d, 7e, 7f) aufweist. 9. membrane pot (la, lb, lc, ld) according to one of claims 5 to 7, characterized in that the stiffening element (10, 50a, 50b, 50c) has at least one recess (52a, 52b, 53a, 53b, 54) for , with the electrically conductive wires (7a, 7b, 7c, 7d, 7e, 7f) connected to electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f).
10. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) und/oder das Versteifungselement (10, 50a, 50b, 50c) zumindest teilweise in dem Membrantopf (la, lb, lc, ld), insbesondere der Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld), derart eingebettet ist, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e , 8f) und/oder das Versteifungselement (10, 50a, 50b, 50c) formschlüssig mit dem Membrantopf (la, lb, lc, ld) verbunden sind. 10. Membrane pot (la, lb, lc, ld) according to one of claims 1 to 9, characterized in that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) and / or the stiffening element (10, 50a, 50b, 50c) at least partially in the diaphragm pot (la, lb, lc, ld), in particular the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the diaphragm pot (la, lb, lc, ld), is embedded in such a way that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) and / or the stiffening element (10, 50a, 50b, 50c) form-fit with the membrane pot (la, lb, lc , ld) are connected.
11. Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) und/oder das Versteifungselement (10, 50a, 50b, 50c) an einem Kunststoffmaterial des Kunststoffbauteils, insbesondere einem duroplastischen Kunststoff, derart anhaften, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) und/oder das Versteifungselement (10, 50a, 50b, 50c) mit dem Membrantopf (la, lb, lc, ld), insbesondere der Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld), stoffschlüssig verbunden sind. 11. Membrane pot (la, lb, lc, ld) according to one of claims 1 to 9, characterized in that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) and / or the stiffening element (10, 50a, 50b, 50c) adhere to a plastic material of the plastic component, in particular a thermosetting plastic, in such a way that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) and / or the stiffening element (10, 50a, 50b , 50c) with the diaphragm pot (la, lb, lc, ld), in particular the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the diaphragm pot (la, lb, lc, ld), materially connected are.
12. Schallwandler (20), umfassend einen Membrantopf (la, lb, lc, ld) gemäß einem der Ansprüche 1 bis 11, und ein Wandlerelement (2), insbesondere ein piezoelektrisches Wandlerelement, und eine Leiterplatte (15), wobei der Membrantopf (la, lb, lc, ld) eine Membran (3) und eine Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) aufweist, wobei die Membran (3) und die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld) einstückig als ein Kunststoffbauteil, insbesondere als ein Faser-Kunststoff-Verbundbauteil, ausgestaltet sind, wobei der Membrantopf (la, lb, lc, ld) wenigstens zwei elektrische Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) zur elektrischen Verbindung des Wandlerelements (2), insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers (20), mit der Leiterplatte (15) aufweist, und die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d) in den Membrantopf (la, lb, lc, ld), insbesondere die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld), integriert sind. 12. Sound transducer (20), comprising a diaphragm pot (la, lb, lc, ld) according to one of claims 1 to 11, and a transducer element (2), in particular a piezoelectric transducer element, and a printed circuit board (15), wherein the diaphragm pot ( la, lb, lc, ld) has a membrane (3) and a wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b), the membrane (3) and the wall (6a, 6b, 16a , 16b, 26a, 26b, 36a, 36b) of the diaphragm pot (la, lb, lc, ld) are designed in one piece as a plastic component, in particular as a fiber-plastic composite component, the diaphragm pot (la, lb, lc, ld ) at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) for electrical Connection of the transducer element (2), in particular a piezoelectric transducer element of the sound transducer (20), to the printed circuit board (15), and the at least two electrical connection elements (8a, 8b, 8c, 8d) in the membrane pot (la, lb, lc, ld), in particular the wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the membrane pot (la, lb, lc, ld) are integrated.
13. Schallwandler (20) gemäß Anspruch 12, dadurch gekennzeichnet, dass die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) als Kontaktpins, insbesondere elektrische Steckstifte, ausgebildet sind, wobei der Schallwandler (20) zusätzlich elektrisch leitende Drähte (7a, 7b, 7c, 7d, 7e, 7f) zur elektrischen Verbindung des Wandlerelements (2) mit den Kontaktpins aufweist. 13. Sound transducer (20) according to claim 12, characterized in that the at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) are designed as contact pins, in particular electrical plug-in pins, the sound transducer (20) additionally being electrical having conductive wires (7a, 7b, 7c, 7d, 7e, 7f) for the electrical connection of the transducer element (2) to the contact pins.
14. Verfahren zur Herstellung eines Membrantopfs (la, lb, lc, ld), insbesondere für einen Schallwandler (20), nach einem der Ansprüche 1 bis 11, wobei das Verfahren die folgenden Verfahrensschritte aufweist: Einbringen (100) von wenigstens zwei elektrischen Verbindungselementen (8a, 8b, 8c, 8d, 8e, 8f) zur elektrischen Verbindung eines Wandlerelements (2), insbesondere eines piezoelektrischen Wandlerelements des Schallwandlers (20), mit einer Leiterplatte (15) in eine Kavität eines Werkzeugs, insbesondere eines Werkzeugs einer Spritzgussmaschine, und Einspritzen (130) eines Kunststoffmaterials in die Kavität, wobei die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) zumindest teilweise 14. A method for producing a membrane pot (la, lb, lc, ld), in particular for a sound transducer (20), according to one of claims 1 to 11, the method comprising the following method steps: introduction (100) of at least two electrical connecting elements (8a, 8b, 8c, 8d, 8e, 8f) for the electrical connection of a transducer element (2), in particular a piezoelectric transducer element of the sound transducer (20), to a circuit board (15) in a cavity of a tool, in particular a tool of an injection molding machine, and injecting (130) a plastic material into the cavity, the at least two electrical connection elements (8a, 8b, 8c, 8d, 8e, 8f) at least partially
- an dem Kunststoff material anliegen, und/oder - rest on the plastic material, and / or
- von dem Kunststoffmaterial umschlossen werden,- are enclosed by the plastic material,
, wodurch der Membrantopf (la, lb, lc, ld) mit einer Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b), mit einer schwingungsfähigen Membran (3) und mit den wenigstens zwei elektrischen Verbindungselementen (8a, 8b, 8c, 8d, 8e, 8f) ausgebildet wird, wobei die wenigstens zwei elektrischen Verbindungselemente (8a, 8b, 8c, 8d, 8e, 8f) in den Membrantopf (la, lb, lc, ld), insbesondere die Wandung (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) des Membrantopfs (la, lb, lc, ld), integriert sind. , whereby the diaphragm pot (la, lb, lc, ld) with a wall (6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b), with an oscillating diaphragm (3) and with the at least two electrical connecting elements (8a , 8b, 8c, 8d, 8e, 8f), the at least two electrical connection elements (8a, 8b, 8c, 8d, 8e, 8f) in the membrane pot (la, lb, lc, ld), in particular the wall ( 6a, 6b, 16a, 16b, 26a, 26b, 36a, 36b) of the membrane pot (la, lb, lc, ld) are integrated.
15. Verfahren gemäß Anspruch 14, dadurch gekennzeichnet, dass zur15. The method according to claim 14, characterized in that for
Ausbildung der schwingungsfähigen Membran (3) des Membrantopfs (la, lb, lc, ld) zusätzlich eine Fasermatte (4) in die Kavität des Werkzeugs, insbesondere der Spritzgussmaschine eingebracht wird, wobei die Fasermatte (4) beim Einspritzen des Kunststoffmaterials von dem Kunststoff material, insbesondere vollständig, umschlossen wird. Formation of the vibratory membrane (3) of the membrane pot (la, lb, lc, ld) additionally a fiber mat (4) is introduced into the cavity of the tool, in particular the injection molding machine, the fiber mat (4) being removed from the plastic material when the plastic material is injected , in particular completely, is enclosed.
PCT/EP2021/056786 2020-04-01 2021-03-17 Diaphragm body WO2021197848A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19626293A1 (en) 1996-07-01 1998-01-08 Teves Gmbh Alfred Ultrasonic transducer with contact element
EP1921464A2 (en) * 2006-11-07 2008-05-14 Meta System S.p.A. Sensor device, particularly for applications in parking aid, anti-break in systems or the like
DE102011076399A1 (en) * 2010-05-28 2011-12-01 Murata Manufacturing Co., Ltd. TRANSDUCER
WO2018177945A1 (en) * 2017-03-30 2018-10-04 Robert Bosch Gmbh Sound transducer, comprising a piezoceramic transducer element which is integrated in a diaphragm that can vibrate
WO2020249457A1 (en) * 2019-06-13 2020-12-17 USound GmbH Mems transducer having a diaphragm made of polymer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19626293A1 (en) 1996-07-01 1998-01-08 Teves Gmbh Alfred Ultrasonic transducer with contact element
EP1921464A2 (en) * 2006-11-07 2008-05-14 Meta System S.p.A. Sensor device, particularly for applications in parking aid, anti-break in systems or the like
DE102011076399A1 (en) * 2010-05-28 2011-12-01 Murata Manufacturing Co., Ltd. TRANSDUCER
WO2018177945A1 (en) * 2017-03-30 2018-10-04 Robert Bosch Gmbh Sound transducer, comprising a piezoceramic transducer element which is integrated in a diaphragm that can vibrate
WO2020249457A1 (en) * 2019-06-13 2020-12-17 USound GmbH Mems transducer having a diaphragm made of polymer

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