WO2021197471A1 - Diamond composite phase material and preparation method therefor - Google Patents

Diamond composite phase material and preparation method therefor Download PDF

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WO2021197471A1
WO2021197471A1 PCT/CN2021/085261 CN2021085261W WO2021197471A1 WO 2021197471 A1 WO2021197471 A1 WO 2021197471A1 CN 2021085261 W CN2021085261 W CN 2021085261W WO 2021197471 A1 WO2021197471 A1 WO 2021197471A1
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diamond
bulk material
multiphase
temperature
pressure
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PCT/CN2021/085261
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French (fr)
Chinese (zh)
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田永君
徐波
周向锋
胡文涛
高宇飞
李子鹤
应盼
刘笑笑
于栋利
何巨龙
柳忠元
聂安民
王霖
高国英
陈俊云
赵智胜
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燕山大学
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/25Diamond
    • C01B32/26Preparation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/25Diamond
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/18Nanoonions; Nanoscrolls; Nanohorns; Nanocones; Nanowalls

Definitions

  • This application belongs to the field of inorganic materials, and specifically relates to a diamond material and a preparation method thereof.
  • Superhard materials refer to materials with a hardness above 40GPa, which are widely used in tools and wear-resistant materials.
  • researchers from General Electric Company in the United States successively synthesized synthetic diamond and cubic boron nitride (cBN). Since then, superhard materials represented by diamond and cBN have been widely used in many fields such as machining, geological prospecting, oil drilling, metallurgy, instrumentation, electronics industry, aerospace and so on.
  • Diamond and cBN have strong covalent bonds, resulting in poor sintering properties of their powders, and it is difficult to directly sinter into polycrystalline bulk materials even under high temperature and high pressure conditions.
  • PCD polycrystalline diamond
  • PCBN polycrystalline cubic boron nitride
  • ADNRs superhard polycrystalline diamond nanorods
  • the diameter of the nanorods is about 20nm (document: “Superior Wear Resistance of Aggregated Diamond Nanorods", Nano Letters 2006, 6, P824-826).
  • the Knoop hardness of ADNRs can reach 105GPa; the fracture toughness reaches 11.1 ⁇ 1.2MPa ⁇ m 1/2 , which is 2-3 times that of single crystal diamond; its wear resistance coefficient is 3 times that of commercial binder-containing polycrystalline diamond (PCD) Times.
  • PCD polycrystalline diamond
  • the purpose of this application is to provide a new type of superhard material that meets the requirements of modern industry and has better comprehensive performance and a preparation method thereof.
  • the present application provides a new type of diamond multiphase bulk material
  • the diamond multiphase bulk material is a 3C type diamond phase with a zinc blende structure and selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R and 21R are composed of one or more other diamond phases, and the prerequisite is that when the diamond multiphase bulk material is composed of two phases, the other phase except the 3C phase is not the 6H phase.
  • the diamond multiphase bulk material is composed of a 3C type diamond phase with a zinc blende structure and two or more selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
  • the diamond complex bulk material is a 3C type diamond phase with a zinc blende structure and one or more selected from 2H, 4H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
  • the diamond complex bulk material is a 3C-type diamond phase with a zinc blende structure and two or more selected from 2H, 4H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
  • the grain size inside the diamond multiphase bulk material of the present application is 2-80nm, and the crystal grains contain the nano twin structure formed by the 3C diamond, and the twin crystal width is 1-15nm, other diamonds The phase is also embedded in the crystal grains of the bulk material.
  • diamond multiphase bulk material is composed of 3C type diamond phase with zinc blende structure and one or more other selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R
  • the “consisting of diamond phase” does not exclude that there may be a small amount of impurities in the diamond complex bulk material.
  • the impurities may be other diamond phases not specifically mentioned herein or non-diamond components.
  • the weight percentage or volume percentage of the impurities relative to the diamond multiphase bulk material is less than 5%, preferably less than 3%, more preferably less than 2%, and most preferably less than 1%.
  • this application also provides a method for preparing the diamond complex bulk material, which includes the following steps:
  • the preparation method further includes the following steps:
  • the process parameters of the high temperature and high pressure treatment are: the pressure is in the range of 8-18 GPa, and the temperature is in the range of 1500-2300°C; more preferably, the synthesis pressure is 10-15 GPa, and the synthesis temperature is 1800- 2200°C.
  • the operation sequence of the high-temperature and high-pressure treatment is: firstly increase the pressure, then increase the temperature, and then keep the temperature for 10-60 minutes.
  • the pressure increase rate of the temperature and high pressure treatment is 2-4 GPa/h, and the temperature increase rate is 200-300° C./min.
  • the hardness of single crystal diamond exhibits obvious anisotropy. According to the different crystallographic orientation, the hardness of single crystal diamond is between 60-120GPa, and the fracture toughness is 3-5MPa ⁇ m 1/2 . In addition, single crystal diamond is prone to cleavage along the weakest crystal plane under stress. These characteristics limit the application of single crystal diamond.
  • the diamond complex bulk material of the present application is isotropic, with a Vickers hardness of 150-260 GPa, which can be up to two times that of natural diamond, and a fracture toughness of 12-30 MPa ⁇ m 1/2 , which is the same as natural diamond. 3 to 6 times.
  • a shows the TEM image of the non-nuclear onion carbon raw material used in the preparation method of the present application
  • b shows the TEM image of the onion carbon with diamond cores obtained in other documents for comparison.
  • Fig. 2 is a schematic longitudinal cross-sectional view of a high-temperature and high-pressure assembly used in the preparation method of the present application.
  • Figure 3 shows the physical photo of the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
  • Figure 4 shows the X-ray diffraction pattern of the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
  • Figure 5 shows the high-resolution electron micrograph (HRTEM) and selected area electron diffraction pattern (SAED) of the diamond multiphase bulk material synthesized under the conditions of 15 GPa and 1900° C. under high temperature and high pressure.
  • Figure 6 shows the size and distribution of crystal grains in the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
  • a shows the ideal atomic arrangement of different diamond phases
  • b shows the high-resolution electron micrograph of the diamond complex bulk material synthesized under the conditions of 15 GPa and 1900 °C high temperature and high pressure, in which different diamonds can be distinguished.
  • Fig. 8 shows the variation of Vickers hardness of diamond multiphase bulk materials synthesized under high temperature and high pressure conditions of 15 GPa and 1900° C. with load.
  • Figure 9 shows a physical photo of a diamond complex bulk material synthesized under high temperature and high pressure conditions of 10 GPa and 2100°C.
  • Figure 10 shows the X-ray diffraction pattern of the diamond multiphase bulk material synthesized under the conditions of 10 GPa and 2100°C of high temperature and high pressure.
  • Figure 11 shows the physical photo of the diamond complex bulk material synthesized under the conditions of 12 GPa and 1800°C of high temperature and high pressure.
  • Figure 12 shows the X-ray diffraction pattern of the diamond multiphase bulk material synthesized under the conditions of 12 GPa and 1800°C of high temperature and high pressure.
  • the inventor of the present application found that: using seedless onion carbon as the starting material, a kind of 3C diamond and 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R diamond phases were synthesized by high temperature and high pressure.
  • Diamond complex bulk material In the multiphase material, 3C diamond can form a nano twin structure (twins width is usually 1-15nm), non-3C diamond polytypes such as 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R diamond, embedded In the crystal grains, the thickness is usually only a few nanometers.
  • Diamond complex bulk is usually colorless and transparent or yellow and transparent or black and opaque.
  • this application relates to a diamond multiphase bulk material, which is composed of a 3C type diamond phase with a zinc blende structure and selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R At least one other diamond phase (preferably at least two other diamond phases, for example, at least three other diamond phases) is composed, but when the diamond multiphase bulk material is composed of two phases, the other diamond phases are not 6H phases.
  • Onion carbon also known as shallot carbon, is a nano-spherical carbon with a Russian doll-like structure.
  • the properties, characteristics and preparation methods of the material are known to those skilled in the art.
  • the raw material for the preparation method of the present application is onion carbon without a diamond core in its core, that is, seedless onion carbon.
  • An exemplary TEM image of seedless onion carbon particles is shown in Figure 1a.
  • This kind of seedless onion carbon is prepared by another patented technology of the present inventor (Patent Publication No. CN 103382025B, which is incorporated herein by reference in its entirety). Its particle size is usually in the range of 5-50nm, uniformly distributed, and its core is a chaotic layer structure instead of a diamond core.
  • Figure 1b shows the TEM image of onion carbon with diamond cores obtained by heating nanodiamonds in the previous literature (excerpted from the paper "Carbon onions as nanoscopic pressure cells for diamond formation” by Banhart, F et al., Nature 1996 , 382, P433-435).
  • the non-nuclear onion carbon used as the raw material of the preparation method of the present application can be prepared by the following method: adding carbon black to alcohol to form a suspension; and pouring the suspension into a liquid flow pulverizer.
  • the liquid flow pulverizer can make the suspension produce the turbulent flow vibration oscillator caused by the high-speed jet to generate ultrasonic waves and shock waves; after the carbon black suspension is squeezed and deformed many times, the onion-structured nano-spherical carbon can be obtained.
  • the carbon core has no diamond core.
  • An exemplary specific preparation method of seedless onion carbon includes the following steps:
  • the onion-structured nano-spherical carbon used in the preparation method of this application is a nano-scale carbon material with approximately spherical particles. It is characterized in that each layer of the spherical carbon has a spherical shape, and its particle size is usually 5-50nm. Within the range, the particle size distribution is relatively uniform, and there is no diamond core in the core. As the reaction raw material, it is generally required that its purity is not less than 90%, preferably its purity is not less than 95%.
  • the seedless onion carbon powder must be compressed into a preform before the high temperature and high pressure experiment, preferably pre-compressed under an inert gas environment, for example, in a glove box protected by high-purity argon or high-purity nitrogen .
  • the raw material preform is put into a high-temperature and high-pressure assembly block (also known as a "high-temperature and high-pressure synthesis mold"), and then the high-temperature and high-pressure assembly block containing the raw material preform is placed in the high-temperature and high-pressure synthesis equipment.
  • a high-temperature and high-pressure assembly block also known as a "high-temperature and high-pressure synthesis mold"
  • Figure 2 A schematic diagram of an exemplary high-temperature and high-pressure assembly block is shown in Figure 2.
  • the principle is to use ceramic powder such as MgO to prepare a block with a central hole (octahedron in the T25 system), and put the sample in the central hole
  • the precursor (preform), the heating body and the thermocouple of the temperature measuring element use the MgO block to pressurize and densify to realize the pressure transmission, sealing and heat insulation during the synthesis process.
  • the high-temperature and high-pressure assembly blocks used in the examples of this application are manufactured by Arizona State University in the United States and purchased from TJ Pegasus, the United States. Two types of high-temperature and high-pressure composite blocks of 10/5 and 8/3 are used in the synthesis.
  • the pressure range used is usually 8-18 GPa, for example from 8, 9, 10 or 11 GPa to 14, 15, 16, 17 or 18 GPa, preferably 10- 15GPa;
  • the temperature range used is usually 1500-2300°C, for example from 1500°C, 1600°C, 1700°C or 1800°C to 1900°C, 2000°C, 2100°C, 2200°C or 2300°C, the preferred temperature range is 1800-2200 °C.
  • the operation sequence of the high-temperature and high-pressure treatment is preferably: first increase the pressure, then increase the temperature, and then keep warm. The holding time of the reaction is usually not critical.
  • the pressure increase and temperature increase rate will affect the formation of the diamond complex.
  • the pressure increase rate preferably used is 2-4 GPa/h; the temperature increase rate preferably used is 200-300°C/min.
  • Equipment for high-temperature and high-pressure synthesis is known, and it is preferable to use a commercial press, such as a T25 press produced by Rockland Research in the United States.
  • the seedless onion carbon will be converted into diamond crystals.
  • the shell of onion carbon is highly wrinkled and contains a large number of stacking faults.
  • the high pressure synthesis process such as pressure increase and heating rate
  • it can be obtained 2H, 3C, 4H, 6H, 8H, 9R, 10H, 15R, 21R and other types of diamond phases, among which the 3C type diamond phase formed has an ultra-fine twin structure. Under the combined action of multiphase diamond and twin crystal structure, its mechanical properties have been greatly improved.
  • the non-nuclear onion carbon nanoparticles used in this application are prepared according to the preparation method in the Chinese patent with publication number CN 103382025B.
  • a transmission electron microscope (TEM) photo of the obtained onion carbon is shown in Figure 1(a). It can be seen that there is no diamond core in the center, and there are a lot of defects in the carbon layer, such as bending and wrinkles of the carbon layer.
  • the onion carbon nano-powder obtained by the above method is pre-pressed into a shape, and then the prefabricated body is placed in a high-temperature and high-pressure assembly, and a T25 press produced by Rockland Research is used for high-temperature and high-pressure treatment to obtain a diamond complex block material.
  • X-ray diffraction pattern D8 ADVANCE (Bruck, Germany), wavelength 0.154nm (Cu target K ⁇ ), scanning speed 0.2 degrees/min.
  • Micro hardness tester KB-5BVZ (KB Ecktechnik GmbH, Germany).
  • Raw material prefabricated body onion carbon (particle size: 5-50nm) is placed in a glove box protected by high-purity argon and pre-compressed Cylinder with a length of 3mm.
  • the structure and properties of the diamond complex bulk material The X-ray diffraction spectrum (XRD) of the prepared diamond complex bulk material is shown in Figure 4. You can see 3C cubic diamond and 2H, 9R, 15R and other many Diffraction peaks of type diamond. The results of high-resolution electron microscopy are shown in Figure 5 and Figure 7. Various types of diamond phases can be seen in the crystal grains, including 3C, 2H, 9R, 15R and other diamonds. Among them, 3C diamond can form a high-density ⁇ 111 ⁇ twin structure with a twin width of 1-15nm; non-3C diamond polytypes, such as 2H, 9R, 15R diamonds, are embedded in the crystal grains, and the thickness is only a few nanometers.
  • XRD X-ray diffraction spectrum
  • the grain size of the bulk material is 2-80nm.
  • the asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 210 ⁇ 4GPa, as shown in Figure 8; its fracture toughness is 26MPa ⁇ m 1/2 .
  • Raw material prefabricated body onion carbon (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed A body with a length of 3mm.
  • the structure and properties of the diamond complex bulk material is shown in Figure 10. Its phase composition includes 3C cubic diamond, which contains a lot of ⁇ 111 ⁇ twin structure; it also contains non-3C diamond phases, including 2H, 4H, 10H, 21R diamond, which are embedded in crystal grains.
  • the asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 180 ⁇ 9GPa, and its fracture toughness is 30MPa ⁇ m 1/2 .
  • Raw material prefabricated body onion carbon powder (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed A body with a length of 3mm.
  • the structure and properties of the diamond complex bulk material The X-ray diffraction spectrum (XRD) of the prepared diamond complex bulk material is shown in Figure 12. Its phase composition and microstructure are similar to those of Examples 1 and 2, specifically including 3C cubic diamond, which contains a large number of ⁇ 111 ⁇ twin structure, and also contains non-3C type diamond phases, including 9R, 10H, 21R In diamond, these phases are embedded in the crystal grains.
  • the asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 190 ⁇ 4GPa, and its fracture toughness is 18MPa ⁇ m 1/2 .
  • Raw material prefabricated body onion carbon powder (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed A body with a length of 3mm.
  • the structure and properties of the diamond complex bulk material is similar to Figure 12, and its phase composition includes 3C-type cubic diamond, which contains a large amount of ⁇ 111 ⁇
  • the twin structure also contains non-3C types of diamond phases, mainly 2H and 8H diamonds, which are embedded in the crystal grains.
  • the dosage range of each component in this application includes any combination of any lower limit and any upper limit mentioned in the specification, as well as any combination of the specific content of the component in each specific embodiment as the upper or lower limit. Scope; all these scopes are covered in the scope of this application, just to save space, the combined scopes are not listed one by one in the description. Each feature of this application listed in the specification can be combined with any other feature of this application, and this combination is also within the scope of the disclosure of this application; just to save space, the range of these combinations is not in the specification List one by one.

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Abstract

Provided are a diamond composite phase material and a preparation method therefor. Onion carbon is used as a raw material, and a novel diamond composite phase bulk material containing multiple types of diamond phases of 3C, 2H, 4H, 6H, 8H, 10H, 9R, 15R and 21R is prepared by means of a high-temperature and high-pressure synthesis method. Two or more types of diamond phases of 2H, 3C, 4H, 6H, 8H, 9R, 10H, 15R and 21R can be found in the crystal grains of the bulk material. Among them, the 3C type diamond has an ultra-fine nano-twin crystal structure with a twin crytal width of 1-15nm. The diamond composite phase bulk material has an internal grain size of 2-80 nm, a Vickers hardness of 150-260 GPa, and a fracture toughness of 12-30 MPa m1/2. The diamond composite phase bulk material has broad applications in the fields of precision and ultra-precision machining, wire drawing dies, abrasives and special optical components.

Description

金刚石复相材料及其制备方法Diamond composite material and preparation method thereof
本申请要求于2020年4月3日递交的中国专利申请No.202010261332.0的优先权,该在先申请全文通过引用并入本文。This application claims the priority of Chinese Patent Application No. 202010261332.0 filed on April 3, 2020, which is incorporated herein by reference in its entirety.
技术领域Technical field
本申请属于无机材料领域,具体涉及一种金刚石材料及其制备方法。This application belongs to the field of inorganic materials, and specifically relates to a diamond material and a preparation method thereof.
背景技术Background technique
超硬材料是指硬度在40GPa以上的材料,这类材料被广泛用于工具和耐磨材料中。在上世纪50年代,美国通用电气公司研究人员相继合成出人造金刚石和立方氮化硼(cBN)。自从那之后,以金刚石和cBN为代表的超硬材料在机械加工、地质勘探、石油钻探、冶金、仪器仪表、电子工业、航空航天等众多领域得到了广泛应用。金刚石和cBN具有强共价键,导致其粉体的烧结特性很差,即使在高温高压的条件下也很难直接烧结成聚晶块材。目前普遍使用地是以金属Co等作为结合剂的聚晶金刚石(PCD)和聚晶立方氮化硼(PCBN)材料。虽然上述两种材料的韧性得到改善,但是由于结合剂的存在,PCD和PCBN的硬度和热稳定性变低。Superhard materials refer to materials with a hardness above 40GPa, which are widely used in tools and wear-resistant materials. In the 1950s, researchers from General Electric Company in the United States successively synthesized synthetic diamond and cubic boron nitride (cBN). Since then, superhard materials represented by diamond and cBN have been widely used in many fields such as machining, geological prospecting, oil drilling, metallurgy, instrumentation, electronics industry, aerospace and so on. Diamond and cBN have strong covalent bonds, resulting in poor sintering properties of their powders, and it is difficult to directly sinter into polycrystalline bulk materials even under high temperature and high pressure conditions. At present, polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) materials with metal Co as a bonding agent are commonly used. Although the toughness of the above two materials is improved, the hardness and thermal stability of PCD and PCBN become low due to the presence of the binder.
2003年,日本研究人员Tetsuo Irifune等人利用多晶石墨的直接相变在12-25GPa和2300-2500℃条件下合成出了无结合剂的超硬纳米晶金刚石块材(NPCD)(文献:“Ultrahard polycrystalline diamond from graphite”Nature 421,P599-600)。NPCD块材中的晶粒尺寸为10~30nm,其努氏硬度(Hk)高达120-140GPa。2006年,德国学者Dubrovinskaia等人在20GPa,2500K的条件下压缩C 60合成了无结合剂的超硬聚晶金刚石纳米棒(ADNRs),纳米棒直径约为20nm(文献:“Superior Wear Resistance of Aggregated Diamond Nanorods”,Nano Letters 2006,6,P824-826)。ADNRs的努氏硬度可达105GPa;断裂韧性达到11.1±1.2MPa·m 1/2,是单晶金刚石的2-3倍;其 耐磨系数是商用含粘结剂聚晶金刚石(PCD)的3倍。但是,这些超硬材料仍存在合成条件要求苛刻、材料综合性能不佳等不足。 In 2003, Japanese researcher Tetsuo Irifune et al. used the direct phase change of polycrystalline graphite to synthesize a binder-free superhard nanocrystalline diamond block (NPCD) under the conditions of 12-25GPa and 2300-2500℃ (Reference: " Ultrahard polycrystalline diamond from graphite "Nature 421, P599-600). The grain size in NPCD bulk material is 10-30nm, and its Knoop hardness (Hk) is as high as 120-140GPa. In 2006, German scholar Dubrovinskaia et al. compressed C 60 under the conditions of 20GPa and 2500K to synthesize binder-free superhard polycrystalline diamond nanorods (ADNRs), the diameter of the nanorods is about 20nm (document: "Superior Wear Resistance of Aggregated Diamond Nanorods", Nano Letters 2006, 6, P824-826). The Knoop hardness of ADNRs can reach 105GPa; the fracture toughness reaches 11.1±1.2MPa·m 1/2 , which is 2-3 times that of single crystal diamond; its wear resistance coefficient is 3 times that of commercial binder-containing polycrystalline diamond (PCD) Times. However, these superhard materials still have disadvantages such as harsh synthesis conditions and poor overall material properties.
随着工业社会的不断进步,对超硬材料的性能要求越来越高,而现有的超硬材料已越来越难以满足现代加工业的需求。因此,寻求更高硬度、韧性和耐热性的高性能工具材料成为当今社会的迫切要求。With the continuous progress of industrial society, the performance requirements of superhard materials are getting higher and higher, and the existing superhard materials have become more and more difficult to meet the needs of modern processing industries. Therefore, seeking high-performance tool materials with higher hardness, toughness and heat resistance has become an urgent requirement of today's society.
发明内容Summary of the invention
本申请的目的是提供一种满足现代工业要求、综合性能更佳的新型超硬材料及其制备方法。The purpose of this application is to provide a new type of superhard material that meets the requirements of modern industry and has better comprehensive performance and a preparation method thereof.
在一个方面,本申请提供了一种新型金刚石复相块材,所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的一种或一种以上其它金刚石相构成的,前提条件是:当所述金刚石复相块材由两相构成时,除了3C相外的另一相不是6H相。In one aspect, the present application provides a new type of diamond multiphase bulk material, the diamond multiphase bulk material is a 3C type diamond phase with a zinc blende structure and selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R and 21R are composed of one or more other diamond phases, and the prerequisite is that when the diamond multiphase bulk material is composed of two phases, the other phase except the 3C phase is not the 6H phase.
在优选的实施方式中,所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的两种或两种以上其它金刚石相构成的。In a preferred embodiment, the diamond multiphase bulk material is composed of a 3C type diamond phase with a zinc blende structure and two or more selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
在另一些优选的实施方式中,所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、8H、9R、10H、15R、21R的一种或一种以上其它金刚石相构成的。In other preferred embodiments, the diamond complex bulk material is a 3C type diamond phase with a zinc blende structure and one or more selected from 2H, 4H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
在另一些优选的实施方式中,所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、8H、9R、10H、15R、21R的两种或两种以上其它金刚石相构成的。In other preferred embodiments, the diamond complex bulk material is a 3C-type diamond phase with a zinc blende structure and two or more selected from 2H, 4H, 8H, 9R, 10H, 15R, 21R It is composed of other diamond phases.
优选地,本申请所述金刚石复相块材内部的晶粒粒径为2-80nm,晶粒内含由所述3C型金刚石形成的纳米孪晶组织结构,孪晶宽度1-15nm,其它金刚石相也嵌在块材的晶粒中。Preferably, the grain size inside the diamond multiphase bulk material of the present application is 2-80nm, and the crystal grains contain the nano twin structure formed by the 3C diamond, and the twin crystal width is 1-15nm, other diamonds The phase is also embedded in the crystal grains of the bulk material.
本申请所述3C、2H、4H、6H、8H、9R、10H、15R、21R等金刚石相是本领域技术人员公知的,具有本领域技术人员所通常理解的含义。本申请所述维氏硬度和断裂韧性可以采用本领域公知的常规方法进行测量, 其具体测量方法例如可以参考前面背景技术部分所引用的参考文献或本申请的各个具体实施例。The 3C, 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R and other diamond phases mentioned in this application are well known to those skilled in the art and have the meanings commonly understood by those skilled in the art. The Vickers hardness and fracture toughness described in this application can be measured by conventional methods known in the art. For specific measurement methods, for example, refer to the references cited in the background art section above or the specific embodiments of this application.
本领域技术人员可以理解,“金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的一种或一种以上其它金刚石相构成的”并不排除所述金刚石复相块材中可能存在少量的杂质,所述杂质可以是其他本文未明确提及的金刚石相也可以是非金刚石成分。通常情况下,所述杂质相对于所述金刚石复相块材的重量百分比或体积百分比小于5%,优选小于3%,更优选小于2%,最优选小于1%。Those skilled in the art can understand that "diamond multiphase bulk material is composed of 3C type diamond phase with zinc blende structure and one or more other selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R The “consisting of diamond phase” does not exclude that there may be a small amount of impurities in the diamond complex bulk material. The impurities may be other diamond phases not specifically mentioned herein or non-diamond components. Generally, the weight percentage or volume percentage of the impurities relative to the diamond multiphase bulk material is less than 5%, preferably less than 3%, more preferably less than 2%, and most preferably less than 1%.
另一方面,本申请还提供了一种所述金刚石复相块材的制备方法,包括以下步骤:On the other hand, this application also provides a method for preparing the diamond complex bulk material, which includes the following steps:
(1)使用无核洋葱碳为原料,放入模具中预压制成坯体;(1) Use seedless onion carbon as raw material, put it into a mold and pre-compress it into a green body;
(2)将预制坯体放入高温高压合成模具中,进行高温高压处理。(2) Put the prefabricated body into a high-temperature and high-pressure synthesis mold, and perform high-temperature and high-pressure treatment.
优选地,所述制备方法还包括下述步骤:Preferably, the preparation method further includes the following steps:
(3)冷却后卸压,得到所述的金刚石复相块材。(3) After cooling, the pressure is relieved to obtain the diamond complex bulk material.
在优选的实施方式中,所述高温高压处理的工艺参数为:压力为8-18GPa范围内,温度在1500-2300℃范围内;更优选地,合成压力在10-15GPa,合成温度在1800-2200℃。In a preferred embodiment, the process parameters of the high temperature and high pressure treatment are: the pressure is in the range of 8-18 GPa, and the temperature is in the range of 1500-2300°C; more preferably, the synthesis pressure is 10-15 GPa, and the synthesis temperature is 1800- 2200°C.
优选地,所述高温高压处理的操作顺序为:先升压、再升温,然后保温10-60min。优选地,所述温高压处理的升压速率为2-4GPa/h,升温速率为200-300℃/min。Preferably, the operation sequence of the high-temperature and high-pressure treatment is: firstly increase the pressure, then increase the temperature, and then keep the temperature for 10-60 minutes. Preferably, the pressure increase rate of the temperature and high pressure treatment is 2-4 GPa/h, and the temperature increase rate is 200-300° C./min.
单晶金刚石的硬度呈现明显的各向异性。根据晶体学取向的不同,单晶金刚石的硬度在60-120GPa之间,断裂韧性为3-5MPa·m 1/2。此外,单晶金刚石在应力下容易沿着最弱的晶面解理,这些特性都限制了单晶金刚石的应用。而本申请的金刚石复相块材是各向同性的,其维氏硬度为150-260GPa,最高可达天然金刚石的2倍以上,断裂韧性为12-30MPa·m 1/2,是天然金刚石的3~6倍。这些优异的机械性能使其在精密与超精密加工领域、拉丝模、磨料磨具及特种光学元件等领域具有广阔的应用。另外,由于本申请的金刚石复相块材的相组成类型的多样化,所以可以方便地根据 实际需要调整金刚石的性能,从而允许提供综合性能更好的材料,并扩宽其应用范围。 The hardness of single crystal diamond exhibits obvious anisotropy. According to the different crystallographic orientation, the hardness of single crystal diamond is between 60-120GPa, and the fracture toughness is 3-5MPa·m 1/2 . In addition, single crystal diamond is prone to cleavage along the weakest crystal plane under stress. These characteristics limit the application of single crystal diamond. The diamond complex bulk material of the present application is isotropic, with a Vickers hardness of 150-260 GPa, which can be up to two times that of natural diamond, and a fracture toughness of 12-30 MPa·m 1/2 , which is the same as natural diamond. 3 to 6 times. These excellent mechanical properties make it widely used in the fields of precision and ultra-precision processing, wire drawing dies, abrasives and special optical components. In addition, due to the diversification of the phase composition types of the diamond multiphase bulk material of the present application, the properties of the diamond can be conveniently adjusted according to actual needs, thereby allowing the provision of materials with better comprehensive performance and broadening its application range.
下面结合附图及具体实施方式对本申请的各个方面做进一步详细说明。Hereinafter, each aspect of the present application will be further described in detail with reference to the drawings and specific implementations.
附图说明Description of the drawings
图1中,a示出了本申请的制备方法所用的无核洋葱碳原料的TEM图;b给出的是作为对比的其它文献获得的有金刚石核的洋葱碳TEM图。In Figure 1, a shows the TEM image of the non-nuclear onion carbon raw material used in the preparation method of the present application; b shows the TEM image of the onion carbon with diamond cores obtained in other documents for comparison.
图2是本申请的制备方法所用的高温高压组装体纵截面示意图。Fig. 2 is a schematic longitudinal cross-sectional view of a high-temperature and high-pressure assembly used in the preparation method of the present application.
图3示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材的实物照片。Figure 3 shows the physical photo of the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
图4示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材的X射线衍射图谱。Figure 4 shows the X-ray diffraction pattern of the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
图5示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材的高分辨电镜图(HRTEM)和选区电子衍射图(SAED)。Figure 5 shows the high-resolution electron micrograph (HRTEM) and selected area electron diffraction pattern (SAED) of the diamond multiphase bulk material synthesized under the conditions of 15 GPa and 1900° C. under high temperature and high pressure.
图6示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材内的晶粒尺寸大小及分布。Figure 6 shows the size and distribution of crystal grains in the diamond complex bulk material synthesized under high temperature and high pressure conditions of 15 GPa and 1900°C.
图7中,a示出了不同金刚石相的理想原子排列图,b示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材高分辨电镜图,其中可以分辨出不同的金刚石相。In Figure 7, a shows the ideal atomic arrangement of different diamond phases, and b shows the high-resolution electron micrograph of the diamond complex bulk material synthesized under the conditions of 15 GPa and 1900 ℃ high temperature and high pressure, in which different diamonds can be distinguished. Mutually.
图8示出了在15GPa和1900℃的高温高压条件下合成的金刚石复相块材的维氏硬度随载荷的变化。Fig. 8 shows the variation of Vickers hardness of diamond multiphase bulk materials synthesized under high temperature and high pressure conditions of 15 GPa and 1900° C. with load.
图9示出了在10GPa和2100℃的高温高压条件下合成的金刚石复相块材的实物照片。Figure 9 shows a physical photo of a diamond complex bulk material synthesized under high temperature and high pressure conditions of 10 GPa and 2100°C.
图10示出了在10GPa和2100℃的高温高压条件下合成的金刚石复相块材的X射线衍射图谱。Figure 10 shows the X-ray diffraction pattern of the diamond multiphase bulk material synthesized under the conditions of 10 GPa and 2100°C of high temperature and high pressure.
图11示出了在12GPa和1800℃的高温高压条件下合成的金刚石复相块材的实物照片。Figure 11 shows the physical photo of the diamond complex bulk material synthesized under the conditions of 12 GPa and 1800°C of high temperature and high pressure.
图12示出了在12GPa和1800℃的高温高压条件下合成的金刚石复相块材的X射线衍射图谱。Figure 12 shows the X-ray diffraction pattern of the diamond multiphase bulk material synthesized under the conditions of 12 GPa and 1800°C of high temperature and high pressure.
具体实施方式Detailed ways
本申请发明人发现:以无核洋葱碳为初始原料,利用高温高压合成出了一种由3C型金刚石和2H、4H、6H、8H、9R、10H、15R、21R多种类型金刚石相构成的金刚石复相块材。在复相材料中,3C型金刚石可以形成纳米孪晶组织结构(孪晶宽度通常1-15nm),非3C金刚石多型如2H、4H、6H、8H、9R、10H、15R、21R金刚石,嵌入在晶粒中,通常厚度仅有几纳米。金刚石复相块体通常为无色透明或黄色透明或黑色不透明。因此,本申请涉及一种金刚石复相块材,所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的至少一种其它金刚石相(优选至少两种其它金刚石相,例如至少三种其它金刚石相)构成的,但是当所述金刚石复相块材由两相构成时,其它金刚石相不是6H相。The inventor of the present application found that: using seedless onion carbon as the starting material, a kind of 3C diamond and 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R diamond phases were synthesized by high temperature and high pressure. Diamond complex bulk material. In the multiphase material, 3C diamond can form a nano twin structure (twins width is usually 1-15nm), non-3C diamond polytypes such as 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R diamond, embedded In the crystal grains, the thickness is usually only a few nanometers. Diamond complex bulk is usually colorless and transparent or yellow and transparent or black and opaque. Therefore, this application relates to a diamond multiphase bulk material, which is composed of a 3C type diamond phase with a zinc blende structure and selected from 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R At least one other diamond phase (preferably at least two other diamond phases, for example, at least three other diamond phases) is composed, but when the diamond multiphase bulk material is composed of two phases, the other diamond phases are not 6H phases.
洋葱碳,也被称为圆葱头碳,是具有类俄罗斯套娃结构的纳米球形碳。该材料的性质、特征和制备方法都是本领域技术人员已知的。而作为本申请的制备方法的原料是其芯部没有金刚石核的洋葱碳,即无核洋葱碳。一种示例性的无核洋葱碳颗粒的TEM图在图1a中给出。这种无核洋葱碳是采用本发明人的另一项专利技术(专利公开号为CN 103382025B,其全文通过引用而并入本文)制备的。其粒径通常在5-50nm范围内,分布均匀,其芯部为乱层结构而非金刚石核。作为对照,图1b给出的是之前文献中通过加热处理纳米金刚石获得的有金刚石核的洋葱碳TEM图(摘自Banhart,F等人的论文“Carbon onions as nanoscopic pressure cells for diamond formation”,Nature 1996,382,P433-435)。Onion carbon, also known as shallot carbon, is a nano-spherical carbon with a Russian doll-like structure. The properties, characteristics and preparation methods of the material are known to those skilled in the art. The raw material for the preparation method of the present application is onion carbon without a diamond core in its core, that is, seedless onion carbon. An exemplary TEM image of seedless onion carbon particles is shown in Figure 1a. This kind of seedless onion carbon is prepared by another patented technology of the present inventor (Patent Publication No. CN 103382025B, which is incorporated herein by reference in its entirety). Its particle size is usually in the range of 5-50nm, uniformly distributed, and its core is a chaotic layer structure instead of a diamond core. As a comparison, Figure 1b shows the TEM image of onion carbon with diamond cores obtained by heating nanodiamonds in the previous literature (excerpted from the paper "Carbon onions as nanoscopic pressure cells for diamond formation" by Banhart, F et al., Nature 1996 , 382, P433-435).
根据CN 103382025B,作为本申请的制备方法的原料的无核洋葱碳可以通过以下方法进行制备:将炭黑加入酒精中配成悬浮液;把悬浮液倒入液流粉碎机中。液流粉碎机可以使悬浮液产生高速射流造成的乱流激振振荡器使之产生超声波、冲击波;炭黑悬浮液被多次挤压变形后即可获得洋葱结构的纳米球形碳,这种洋葱碳的芯部没有金刚石核。According to CN 103382025B, the non-nuclear onion carbon used as the raw material of the preparation method of the present application can be prepared by the following method: adding carbon black to alcohol to form a suspension; and pouring the suspension into a liquid flow pulverizer. The liquid flow pulverizer can make the suspension produce the turbulent flow vibration oscillator caused by the high-speed jet to generate ultrasonic waves and shock waves; after the carbon black suspension is squeezed and deformed many times, the onion-structured nano-spherical carbon can be obtained. The carbon core has no diamond core.
无核洋葱碳的一个示例性的具体制备方法包括如下步骤:An exemplary specific preparation method of seedless onion carbon includes the following steps:
(1)使用炭黑为原料,将粒径为30-100nm的炭黑粉粒放入酒精(分析纯)中配制成1-30wt%浓度的悬浮液;(1) Using carbon black as a raw material, put carbon black particles with a particle size of 30-100nm into alcohol (analytical purity) to prepare a suspension with a concentration of 1-30wt%;
(2)将悬浮液倒入超微粒化装置中循环处理,保持在压力100-150MPa循环运行50-1000次;(2) Pour the suspension into the ultra-micronization device for cyclic treatment, and keep it at a pressure of 100-150MPa and run it for 50-1000 cycles;
(3)将产物溶液放进烘干箱中在45-60℃环境中放置3-6小时烘干,将干燥产物研磨成粉粒后收集,得到粒径为5-50nm的纳米洋葱碳。(3) Put the product solution in a drying box at 45-60°C for 3-6 hours to dry, and grind the dried product into powder particles and collect them to obtain nano-onion carbon with a particle size of 5-50 nm.
本申请的制备方法所用的洋葱结构的纳米球形碳是一种颗粒近似球形的纳米级碳材料,其特征是这种球形碳的每一层晶面呈球面形状,其粒径通常在5-50nm范围内,粒径分布较为均匀,其芯部没有金刚石核。作为反应原料,通常要求其纯度不低于90%,优选其纯度不低于95%。本申请的制备方法中,在高温高压实验前须将无核洋葱碳粉压制成预制坯,优选地是在惰性气体环境下预压,例如在高纯氩气或者高纯氮气保护的手套箱中。The onion-structured nano-spherical carbon used in the preparation method of this application is a nano-scale carbon material with approximately spherical particles. It is characterized in that each layer of the spherical carbon has a spherical shape, and its particle size is usually 5-50nm. Within the range, the particle size distribution is relatively uniform, and there is no diamond core in the core. As the reaction raw material, it is generally required that its purity is not less than 90%, preferably its purity is not less than 95%. In the preparation method of the present application, the seedless onion carbon powder must be compressed into a preform before the high temperature and high pressure experiment, preferably pre-compressed under an inert gas environment, for example, in a glove box protected by high-purity argon or high-purity nitrogen .
通常进行高温高压合成时,要将原料预制坯放入一高温高压组装块(亦称“高温高压合成模具”)中,再将含有原料预制坯的高温高压组装块置入高温高压合成设备。一种示例性的高温高压组装块示意图在图2中给出,其原理是用MgO等陶瓷粉料制备成带有中心孔的块体(T25系统中为八面体),中心孔中放入样品前驱体(预制坯)和加热体及测温元件热电偶,利用MgO块体加压致密化实现合成过程中的压力传递和密封及隔热等作用。本申请实施例中使用的高温高压组装块是由美国Arizona州立大学制造,购买自美国TJ Pegasus公司,合成中使用了10/5和8/3两种规格的高温高压合成块。Generally, when high-temperature and high-pressure synthesis is performed, the raw material preform is put into a high-temperature and high-pressure assembly block (also known as a "high-temperature and high-pressure synthesis mold"), and then the high-temperature and high-pressure assembly block containing the raw material preform is placed in the high-temperature and high-pressure synthesis equipment. A schematic diagram of an exemplary high-temperature and high-pressure assembly block is shown in Figure 2. The principle is to use ceramic powder such as MgO to prepare a block with a central hole (octahedron in the T25 system), and put the sample in the central hole The precursor (preform), the heating body and the thermocouple of the temperature measuring element, use the MgO block to pressurize and densify to realize the pressure transmission, sealing and heat insulation during the synthesis process. The high-temperature and high-pressure assembly blocks used in the examples of this application are manufactured by Arizona State University in the United States and purchased from TJ Pegasus, the United States. Two types of high-temperature and high-pressure composite blocks of 10/5 and 8/3 are used in the synthesis.
在本本申请的制备方法第(2)步的高温高压处理中,使用的压力范围通常为8-18GPa,例如从8、9、10或11GPa至14、15、16、17或18GPa,优选10-15GPa;使用的温度范围通常为1500-2300℃,例如从1500℃、1600℃、1700℃或1800℃至1900℃、2000℃、2100℃、2200℃或2300℃,优选的温度范围为1800-2200℃。所述高温高压处理的操作顺序优选为:先升压、再升温,然后保温。反应的保温时间通常并不是关键的,例如可以为1-120分钟、2-120分钟、10-120分钟等等,可以根据所用的温度、压力而调整,优选的保温时间为10-60min。升压和升温速率会影响金刚石复 相的形成,优选使用的升压速率为2-4GPa/h;优选使用的升温速率为200-300℃/min。In the high temperature and high pressure treatment in step (2) of the preparation method of the present application, the pressure range used is usually 8-18 GPa, for example from 8, 9, 10 or 11 GPa to 14, 15, 16, 17 or 18 GPa, preferably 10- 15GPa; the temperature range used is usually 1500-2300℃, for example from 1500℃, 1600℃, 1700℃ or 1800℃ to 1900℃, 2000℃, 2100℃, 2200℃ or 2300℃, the preferred temperature range is 1800-2200 ℃. The operation sequence of the high-temperature and high-pressure treatment is preferably: first increase the pressure, then increase the temperature, and then keep warm. The holding time of the reaction is usually not critical. For example, it can be 1-120 minutes, 2-120 minutes, 10-120 minutes, etc., and can be adjusted according to the temperature and pressure used. The preferred holding time is 10-60 minutes. The pressure increase and temperature increase rate will affect the formation of the diamond complex. The pressure increase rate preferably used is 2-4 GPa/h; the temperature increase rate preferably used is 200-300°C/min.
用于高温高压合成的设备是已知的,优选采用商业化的压机,例如美国Rockland Research公司生产的T25型压机。Equipment for high-temperature and high-pressure synthesis is known, and it is preferable to use a commercial press, such as a T25 press produced by Rockland Research in the United States.
在步骤(2)的高温高压条件下,无核洋葱碳会转化为金刚石晶体。如前所述,由于本申请使用无核洋葱碳颗粒作为原料,洋葱碳的壳层内部高度褶皱并且含有大量的堆垛层错,通过控制高压合成工艺(如升压和升温速率),可以获得2H、3C、4H、6H、8H、9R、10H、15R、21R型等各种金刚石相,其中形成的3C型金刚石相具有超细的孪晶组织结构。在多相金刚石和孪晶组织的共同作用下,其力学性能得到大幅提高。Under the high temperature and high pressure conditions of step (2), the seedless onion carbon will be converted into diamond crystals. As mentioned above, since this application uses seedless onion carbon particles as the raw material, the shell of onion carbon is highly wrinkled and contains a large number of stacking faults. By controlling the high pressure synthesis process (such as pressure increase and heating rate), it can be obtained 2H, 3C, 4H, 6H, 8H, 9R, 10H, 15R, 21R and other types of diamond phases, among which the 3C type diamond phase formed has an ultra-fine twin structure. Under the combined action of multiphase diamond and twin crystal structure, its mechanical properties have been greatly improved.
实施例Example
为了更好地理解本申请,下面结合实例进一步阐述本申请的内容,但本申请的内容不局限于下面实施例。In order to better understand the present application, the content of the present application will be further elaborated below in conjunction with examples, but the content of the present application is not limited to the following examples.
原料制备Raw material preparation
本申请所用原料无核洋葱碳纳米颗粒按照公开号为CN 103382025B的中国专利中的制备方法进行制备。得到的洋葱碳的透射电镜(TEM)照片,如图1(a)所示,可以看出其中心无金刚石核,碳层内存在大量缺陷,比如碳层的弯曲及褶皱等。The non-nuclear onion carbon nanoparticles used in this application are prepared according to the preparation method in the Chinese patent with publication number CN 103382025B. A transmission electron microscope (TEM) photo of the obtained onion carbon is shown in Figure 1(a). It can be seen that there is no diamond core in the center, and there are a lot of defects in the carbon layer, such as bending and wrinkles of the carbon layer.
高温高压处理High temperature and high pressure treatment
将上述方法得到的洋葱碳纳米粉预压成形,然后把预制坯体放入高温高压组装件中,使用Rockland Research公司生产的T25型压机进行高温高压处理,获得金刚石复相块材。The onion carbon nano-powder obtained by the above method is pre-pressed into a shape, and then the prefabricated body is placed in a high-temperature and high-pressure assembly, and a T25 press produced by Rockland Research is used for high-temperature and high-pressure treatment to obtain a diamond complex block material.
结构及性能测试Structure and performance test
X射线衍射图谱:D8 ADVANCE(德国布鲁克),波长0.154nm(Cu靶Kα)、扫描速度0.2度/分。X-ray diffraction pattern: D8 ADVANCE (Bruck, Germany), wavelength 0.154nm (Cu target Kα), scanning speed 0.2 degrees/min.
透射电镜:Talos F200X(美国FEI公司),加速电压200KV;Themis Z(美国FEI公司),加速电压300KV。Transmission electron microscope: Talos F200X (American FEI company), acceleration voltage 200KV; Themis Z (American FEI company), acceleration voltage 300KV.
显微硬度计:KB-5BVZ(德国KB Prüftechnik GmbH公司)。维氏硬度是用相对面夹角为136°的金刚石四棱锥作压入头,其值按以下公式计算:H V=1854.4·P/d 2(式中:H V-维氏硬度,GPa;P-载荷,N;d-凹坑对角线长度,μm)。 Micro hardness tester: KB-5BVZ (KB Prüftechnik GmbH, Germany). The Vickers hardness uses a diamond quadrangular pyramid with an angle of 136° as the indentation head, and its value is calculated according to the following formula: H V =1854.4·P/d 2 (where: H V -Vickers hardness, GPa; P-load, N; d-diagonal length of pit, μm).
实施例1:金刚石复相块体制备1Example 1: Preparation of Diamond Multiphase Block 1
(1)原料预制坯体:将洋葱碳(粒度:5-50nm)置于高纯氩气保护的手套箱中预压制成
Figure PCTCN2021085261-appb-000001
长度3mm的圆柱体。
(1) Raw material prefabricated body: onion carbon (particle size: 5-50nm) is placed in a glove box protected by high-purity argon and pre-compressed
Figure PCTCN2021085261-appb-000001
Cylinder with a length of 3mm.
(2)高温高压合成:将上述预压块放入六方氮化硼坩埚及高温高压组装块中(如图2所示),随后装入T25压机中,以3GPa/h的速率升压至15GPa,然后按照200℃/min的速率升温至1900℃保温30分钟,冷却后卸压,获得金刚石复相块材,实物照片见图3所示。(2) High-temperature and high-pressure synthesis: Put the above-mentioned pre-compressed block into a hexagonal boron nitride crucible and high-temperature and high-pressure assembly block (as shown in Figure 2), then put it into a T25 press, and increase the pressure to a rate of 3GPa/h 15 GPa, and then heated to 1900°C for 30 minutes at a rate of 200°C/min. After cooling, the pressure was relieved to obtain a diamond complex bulk material. The actual photo is shown in Figure 3.
(3)金刚石复相块材的结构及性能:所制备的金刚石复相块材的X射线衍射谱(XRD)如图4所示,可以看到3C立方金刚石以及2H、9R、15R等其它多型金刚石的衍射峰。高分辨电镜结果如图5、图7所示,可以在晶粒中看到多种类型的金刚石相,包括3C、2H、9R、15R等金刚石。其中3C型金刚石可以形成高密度{111}孪晶组织结构,孪晶宽度为1-15nm;非3C金刚石多型,如2H、9R、15R金刚石等嵌在晶粒中,厚度仅为几纳米。从电镜图6中可以看出块材的晶粒尺寸大小为2-80nm。利用KB-5BVZ显微硬度计测定样品的渐近线维氏硬度为210±4GPa,如图8所示;其断裂韧性为26MPa·m 1/2(3) The structure and properties of the diamond complex bulk material: The X-ray diffraction spectrum (XRD) of the prepared diamond complex bulk material is shown in Figure 4. You can see 3C cubic diamond and 2H, 9R, 15R and other many Diffraction peaks of type diamond. The results of high-resolution electron microscopy are shown in Figure 5 and Figure 7. Various types of diamond phases can be seen in the crystal grains, including 3C, 2H, 9R, 15R and other diamonds. Among them, 3C diamond can form a high-density {111} twin structure with a twin width of 1-15nm; non-3C diamond polytypes, such as 2H, 9R, 15R diamonds, are embedded in the crystal grains, and the thickness is only a few nanometers. It can be seen from the electron microscope Figure 6 that the grain size of the bulk material is 2-80nm. The asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 210±4GPa, as shown in Figure 8; its fracture toughness is 26MPa·m 1/2 .
实施例2:金刚石复相块材制备2Example 2: Preparation of diamond complex bulk material 2
(1)原料预制坯体:将洋葱碳(粒度:5-50nm)置于高纯氮气保护的手套箱中预压制成
Figure PCTCN2021085261-appb-000002
长度3mm的坯体。
(1) Raw material prefabricated body: onion carbon (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed
Figure PCTCN2021085261-appb-000002
A body with a length of 3mm.
(2)高温高压合成:将上述预压块放入六方氮化硼坩埚中,再装入高温高压组装块中,将组装块装入T25压机中,以2GPa/h的速率升压至10GPa,然后按照250℃/min的速率升温至2100℃保温20分钟,冷却后卸压,获得金刚石复相块材,如图9所示。(2) High temperature and high pressure synthesis: put the above pre-compressed block into a hexagonal boron nitride crucible, then put it into a high temperature and high pressure assembly block, put the assembly block into a T25 press, and increase the pressure to 10 GPa at a rate of 2 GPa/h Then, the temperature is increased to 2100°C for 20 minutes at a rate of 250°C/min, and the pressure is relieved after cooling to obtain a diamond complex bulk material, as shown in Figure 9.
(3)金刚石复相块材的结构和性能:所制备的金刚石复相块材的X射线衍射谱如图10所示。其相组成包括3C型立方金刚石,其中含有大量 的{111}孪晶组织结构;同时包含有非3C类型的金刚石相,包括2H、4H、10H、21R金刚石,这些相嵌在晶粒中。利用KB-5BVZ显微硬度计测定样品的渐近线维氏硬度为180±9GPa,其断裂韧性为30MPa·m 1/2(3) The structure and properties of the diamond complex bulk material: the X-ray diffraction spectrum of the prepared diamond complex bulk material is shown in Figure 10. Its phase composition includes 3C cubic diamond, which contains a lot of {111} twin structure; it also contains non-3C diamond phases, including 2H, 4H, 10H, 21R diamond, which are embedded in crystal grains. The asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 180±9GPa, and its fracture toughness is 30MPa·m 1/2 .
实施例3:金刚石复相块材制备3Example 3: Preparation of diamond complex bulk material 3
(1)原料预制坯体:将洋葱碳粉(粒度:5-50nm)置于高纯氮气保护的手套箱中预压制成
Figure PCTCN2021085261-appb-000003
长度3mm的坯体。
(1) Raw material prefabricated body: onion carbon powder (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed
Figure PCTCN2021085261-appb-000003
A body with a length of 3mm.
(2)高温高压合成:将上述预压块放入六方氮化硼坩埚中,再装入高温高压组装块中,随后装入T25型压机,以4GPa/h的速率升压至12GPa,然后按照300℃/min的速率升温至1800℃保温60分钟,冷却后卸压,获得金刚石复相块材,如图11所示。(2) High-temperature and high-pressure synthesis: Put the above pre-compressed block into a hexagonal boron nitride crucible, then into a high-temperature and high-pressure assembly block, and then load it into a T25 type press, increase the pressure to 12 GPa at a rate of 4 GPa/h, and then The temperature was increased to 1800°C for 60 minutes at a rate of 300°C/min, and the pressure was relieved after cooling to obtain a diamond complex bulk material, as shown in Figure 11.
(3)金刚石复相块材的结构和性能:所制备的金刚石复相块材的X射线衍射谱(XRD)如图12所示。其相组成和微观组织结构与实施例1、2相似,具体包括3C型立方金刚石,其中含有大量的{111}孪晶组织结构,同时包含有非3C类型的金刚石相,包括9R、10H、21R金刚石,这些相嵌在晶粒中。利用KB-5BVZ显微硬度计测定样品的渐近线维氏硬度为190±4GPa,其断裂韧性为18MPa·m 1/2(3) The structure and properties of the diamond complex bulk material: The X-ray diffraction spectrum (XRD) of the prepared diamond complex bulk material is shown in Figure 12. Its phase composition and microstructure are similar to those of Examples 1 and 2, specifically including 3C cubic diamond, which contains a large number of {111} twin structure, and also contains non-3C type diamond phases, including 9R, 10H, 21R In diamond, these phases are embedded in the crystal grains. The asymptotic Vickers hardness of the sample measured by the KB-5BVZ microhardness tester is 190±4GPa, and its fracture toughness is 18MPa·m 1/2 .
实施例4:金刚石复相块材制备4Example 4: Preparation of Diamond Multiphase Bulk Material 4
(1)原料预制坯体:将洋葱碳粉(粒度:5-50nm)置于高纯氮气保护的手套箱中预压制成
Figure PCTCN2021085261-appb-000004
长度3mm的坯体。
(1) Raw material prefabricated body: onion carbon powder (particle size: 5-50nm) is placed in a glove box protected by high-purity nitrogen gas to be pre-compressed
Figure PCTCN2021085261-appb-000004
A body with a length of 3mm.
(2)高温高压合成:将上述预压块放入六方氮化硼坩埚中,再装入高温高压组装块中,随后装入T25型压机,以3GPa/h的速率升压至18GPa,然后按照250℃/min的速率升温至2000℃保温60分钟,冷却后卸压,获得金刚石复相块材。(2) High temperature and high pressure synthesis: Put the above pre-compressed block into a hexagonal boron nitride crucible, then put it into a high temperature and high pressure assembly block, and then load it into a T25 type press, and increase the pressure to 18 GPa at a rate of 3 GPa/h, and then The temperature is increased to 2000°C for 60 minutes at a rate of 250°C/min, and the pressure is relieved after cooling to obtain a diamond complex bulk material.
(3)金刚石复相块材的结构和性能:所制备的金刚石复相块材的X射线衍射谱(XRD)与图12相似,其相组成包括3C型立方金刚石,其中含有大量的{111}孪晶组织结构,同时包含有非3C类型的金刚石相,主要是2H和8H金刚石,这些相嵌在晶粒中。(3) The structure and properties of the diamond complex bulk material: The X-ray diffraction spectrum (XRD) of the prepared diamond complex bulk material is similar to Figure 12, and its phase composition includes 3C-type cubic diamond, which contains a large amount of {111} The twin structure also contains non-3C types of diamond phases, mainly 2H and 8H diamonds, which are embedded in the crystal grains.
以上所述,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应该以权利要求的保护范围为准。The above are only preferred specific implementations of this application, but the protection scope of this application is not limited to this. Any person skilled in the art can easily think of changes or changes within the technical scope disclosed in this application. Replacement shall be covered within the scope of protection of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
本申请的说明书中列举了各种组分的可选材料,但是本领域技术人员应该理解:上述组分材料的列举并非限制性的,也非穷举性的,各种组分都可以用其它本申请说明书中未提到的等效材料代替,而仍可以实现本申请的目的。说明书中所提到的具体实例也是仅仅起到解释说明的目的,而不是为了限制本申请的范围。The specification of this application lists the optional materials of various components, but those skilled in the art should understand that: the list of the above-mentioned component materials is not restrictive or exhaustive, and various components can be used. The equivalent materials not mentioned in the specification of this application can be replaced, and the purpose of this application can still be achieved. The specific examples mentioned in the specification are only for the purpose of explanation, not for limiting the scope of the application.
另外,本申请中每一个组分的用量范围包括说明书中所提到的任意下限和任意上限的任意组合,也包括各具体实施例中该组分的具体含量作为上限或下限组合而构成的任意范围;所有这些范围都涵盖在本申请的范围内,只是为了节省篇幅,这些组合而成的范围未在说明书中一一列举。说明书中所列举的本申请的每一个特征,可以与本申请的其它任意特征相组合,这种组合也都在本申请的公开范围内;只是为了节省篇幅,这些组合而成的范围未在说明书中一一列举。In addition, the dosage range of each component in this application includes any combination of any lower limit and any upper limit mentioned in the specification, as well as any combination of the specific content of the component in each specific embodiment as the upper or lower limit. Scope; all these scopes are covered in the scope of this application, just to save space, the combined scopes are not listed one by one in the description. Each feature of this application listed in the specification can be combined with any other feature of this application, and this combination is also within the scope of the disclosure of this application; just to save space, the range of these combinations is not in the specification List one by one.

Claims (10)

  1. 一种金刚石复相块材,其特征在于:所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的一种或一种以上其它金刚石相构成的,前提条件是:当所述金刚石复相块材由两相构成时,除了3C相外的另一相不是6H相。A multiphase diamond block material, characterized in that: the multiphase diamond block material is a 3C type diamond phase with a zinc blende structure and one selected from the group consisting of 2H, 4H, 6H, 8H, 9R, 10H, 15R, 21R One or more other diamond phases are formed, and the prerequisite is that when the diamond multiphase bulk material is composed of two phases, the other phase except the 3C phase is not the 6H phase.
  2. 如权利要求1所述的金刚石复相块材,其特征在于:所述金刚石复相块材是由闪锌矿结构的3C型金刚石相以及选自2H、4H、6H、8H、9R、10H、15R、21R的两种或两种以上其它金刚石相构成的。The diamond multiphase bulk material of claim 1, wherein the diamond multiphase bulk material is a 3C type diamond phase with a zinc blende structure and is selected from 2H, 4H, 6H, 8H, 9R, 10H, It is composed of two or more other diamond phases of 15R and 21R.
  3. 如权利要求1或2所述的金刚石复相块材,其特征在于:所述金刚石复相块材内部的晶粒粒径为2-80nm,晶粒内含由所述3C型金刚石形成的纳米孪晶组织结构,孪晶宽度1-15nm,其它金刚石相也嵌在块材的晶粒中。The diamond multiphase bulk material of claim 1 or 2, wherein the grain size inside the diamond multiphase bulk material is 2-80nm, and the crystal grains contain nanometers formed by the 3C diamond. Twin crystal structure, twin crystal width 1-15nm, other diamond phases are also embedded in the crystal grains of the bulk material.
  4. 如权利要求1至3任一项所述的金刚石复相块材,其特征在于:所述金刚石复相块材的维氏硬度为150-260GPa,所述金刚石复相块材的断裂韧性为12-30MPa·m 1/2The diamond complex bulk material according to any one of claims 1 to 3, wherein the Vickers hardness of the diamond complex phase bulk material is 150-260 GPa, and the fracture toughness of the diamond complex phase bulk material is 12 -30MPa·m 1/2 .
  5. 如权利要求1至4任一项所述的金刚石复相块材,其特征在于:所述金刚石复相块材为无色透明或黄色透明或黑色不透明。The diamond multiphase bulk material according to any one of claims 1 to 4, wherein the diamond multiphase bulk material is colorless and transparent, or yellow and transparent, or black and opaque.
  6. 一种如权利要求1至5任一项所述的金刚石复相块材的制备方法,包括以下步骤:A method for preparing the diamond complex bulk material according to any one of claims 1 to 5, comprising the following steps:
    (1)使用无核洋葱碳为原料,放入模具中预压成坯体;(1) Use seedless onion carbon as raw material, put it into a mold and pre-compress it into a green body;
    (2)将预制坯体放入高温高压合成模具中,进行高温高压处理。(2) Put the prefabricated body into a high-temperature and high-pressure synthesis mold, and perform high-temperature and high-pressure treatment.
  7. 如权利要求6所述的金刚石复相块材的制备方法,还包括以下步骤:The method for preparing the diamond complex bulk material according to claim 6, further comprising the following steps:
    (3)冷却后卸压,得到所述的金刚石复相块材。(3) After cooling, the pressure is relieved to obtain the diamond complex bulk material.
  8. 如权利要求6或7所述的金刚石复相块材的制备方法,其特征在于:步骤(2)中高温高压处理的工艺参数为:压力为8-18GPa范围内,优选在10-15GPa范围内;温度在1500-2300℃范围内,优选在1800-2200℃范围内。The method for preparing the diamond multiphase bulk material according to claim 6 or 7, characterized in that the process parameters of the high temperature and high pressure treatment in step (2) are: the pressure is in the range of 8-18 GPa, preferably in the range of 10-15 GPa ; The temperature is in the range of 1500-2300°C, preferably in the range of 1800-2200°C.
  9. 如权利要求6或7所述的金刚石复相块材的制备方法,其特征在于:步骤(2)中高温高压处理为先升压、再升温,然后保温10-60min。The method for preparing the diamond multiphase bulk material according to claim 6 or 7, characterized in that the high temperature and high pressure treatment in step (2) is to increase the pressure first, then increase the temperature, and then keep the temperature for 10-60 minutes.
  10. 如权利要求8或9所述的金刚石复相块材的制备方法,其特征在于:步骤(2)中高温高压处理的升压速率为2-4GPa/h,升温速率为200-300℃/min。The method for preparing diamond multiphase bulk material according to claim 8 or 9, characterized in that: in step (2), the pressure increase rate of the high temperature and high pressure treatment is 2-4 GPa/h, and the temperature rise rate is 200-300°C/min .
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