WO2021196305A1 - High-speed thin film strapping machine - Google Patents

High-speed thin film strapping machine Download PDF

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Publication number
WO2021196305A1
WO2021196305A1 PCT/CN2020/085625 CN2020085625W WO2021196305A1 WO 2021196305 A1 WO2021196305 A1 WO 2021196305A1 CN 2020085625 W CN2020085625 W CN 2020085625W WO 2021196305 A1 WO2021196305 A1 WO 2021196305A1
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WO
WIPO (PCT)
Prior art keywords
film
box
guide groove
sealing
pushing
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Application number
PCT/CN2020/085625
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French (fr)
Chinese (zh)
Inventor
李文磊
杨益服
胡心龙
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浙江希望机械有限公司
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Publication of WO2021196305A1 publication Critical patent/WO2021196305A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/02Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/40Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

Definitions

  • the invention relates to a packaging machine, in particular to a machine for bundling and packaging medicine boxes through a film.
  • the blister cartoning machine is a device that packs a blister board (such as a capsule medicine board) and paper instructions into a medicine box, and the film strapping machine is applied to the subsequent packaging of the blister cartoning machine, and the specific arrangement is
  • the medicine boxes in one or more rows are bundled with plastic film.
  • the working principle of the film strapping machine is as follows: the medicine boxes from the blister cartoning machine first enter the box stacking mechanism of the box binding equipment. The box is pushed to the front station, and then one or more rows of set medicine boxes are pushed to the position of the film by the box pushing mechanism in the front, and the film hugs the medicine box.
  • the previous models were only equipped with two upper and lower film rolls.
  • the present invention provides a high-speed film strapping machine with fully automatic film changing and splicing.
  • This high-speed film strapping machine includes a frame, a film conveying system, a box feeding mechanism, a box stacking mechanism, a first box pushing mechanism, a second box pushing mechanism, a longitudinal pushing mechanism, a third box pushing mechanism, and a box sealing mechanism; It is characterized in that: the film conveying system includes two film supply units located above and two film supply units located below. A sealed film sealing and cutting mechanism and a film break detector used for film detection are signally connected between the film break detector and the film sealing and cutting mechanism.
  • a film control mechanism is provided between the two film supply units above and between the two film supply units below.
  • the film control mechanism includes a film control roller and a film control power source that drives the film control roller to move left and right.
  • the film sealing and cutting mechanism includes a film cutting knife and a heat sealing seat.
  • the film cutting knife and the heat sealing seat are driven by the sealing and cutting power source to achieve interaction.
  • the film cutting knife has a blade that interacts with the heat sealing seat and The heat cover for the heat sealing seat.
  • the box stacking mechanism includes two stacking components arranged on the left and right, each stacking component includes a supporting bar, a lifting bar and a lower pressing bar.
  • the supporting bar is rotatably arranged and has a tendency to rotate inwardly.
  • the bottom surface of the support bar has an inclined surface, and the lifting bar is in transmission connection with a lifting power source that drives the lifting bar to go up and down.
  • the first box pushing mechanism includes a material pushing plate, a horizontal sliding seat, a horizontal guide rail, and a power source.
  • the horizontal sliding seat is slidably arranged on the horizontal guide rail, and the horizontal sliding seat is provided with a vertical sliding seat.
  • the material plate is slidably arranged on the vertical sliding seat through the vertical guide rail.
  • One side of the horizontal guide rail is provided with a vertical guide groove plate, the guide groove plate is provided with an annular guide groove, and the lower section of the annular guide groove has a direction An extension guide groove extending forward, the upper section of the annular guide groove has a climbing section, the climbing section of the annular guide groove is communicated with the extending section guide groove, the vertical guide rail is provided with a guide wheel, the guide The wheel is in the annular guide groove, and a one-way stop is hinged on the guide groove plate.
  • the swing of the one-way stop has a first state that allows the guide wheel to enter the guide groove of the extension section from the lower section of the annular guide groove and restricts the guide.
  • the second state where the wheel enters the lower section of the annular guide groove from the extension guide groove and allows the guide wheel to enter the upper section of the annular guide groove. Swing groove, the depth of the swing groove is shallower than the depth of the annular guide groove.
  • a tension spring is connected to the horizontal sliding seat, the tension spring is located on the rear side of the guide groove plate, and the upper end of the tension spring pulls the vertical guide rail.
  • the second box pushing mechanism includes two left and right box pushing rods and two driving force sources.
  • One pushing box rod is connected to the screw rod through a forward screw sleeve, and the other pushing box rod is connected to the screw rod through a reverse screw sleeve.
  • the screw rod is drivingly connected with a motor
  • the motor is installed on a moving sliding seat
  • the moving sliding seat is slidably arranged on a linear guide rail
  • the two driving force sources are drivingly connected with the moving sliding seat.
  • the longitudinal pushing mechanism includes a longitudinal pushing plate and a longitudinal pushing force source for driving the longitudinal pushing plate to move longitudinally; the third box pushing mechanism includes three pushing plates and a three pushing force source for driving the three pushing plates to move forward and backward.
  • the box sealing mechanism includes an upper box sealing knife and a lower box sealing knife.
  • a damping area is provided on the front side of the upper box sealing knife and the lower box sealing knife.
  • the damping area is composed of two left and right damping plates. There are bristles on the damping plate.
  • the used film roll can be automatically cut off, and at the same time, the new film roll can be heat-sealed and joined to the end of the used film roll to form a complete film roll.
  • the machine does not need to be stopped, the operation is simple, the film splicing is reliable, and the material is saved.
  • Figure 1 is a perspective view of the present invention
  • Figure 2 is a front view of the present invention
  • Figure 3 is a schematic diagram of the mechanism of the film conveying system
  • Figure 4 is a schematic diagram of the film sealing and cutting mechanism
  • Fig. 5 is a partial enlarged view of A in Fig. 3;
  • Figure 6 is a schematic diagram of the film bonding of the present invention.
  • Fig. 7 is a partial enlarged view of B in Fig. 5;
  • Figure 8 is a schematic diagram of the stacking mechanism
  • Figure 9 is a front view of the first box pushing mechanism
  • Figure 10 is a rear view of the first box pushing mechanism
  • Figure 11 is a dynamic flow chart at C in Figure 9;
  • Figure 12 is a schematic structural diagram of a second box pushing mechanism
  • Figure 13 is a schematic diagram of the structure of the longitudinal pushing mechanism
  • Figure 14 is a schematic structural diagram of a third box pushing mechanism
  • Figure 15 is a schematic view of the mechanism of the box sealing mechanism.
  • this high-speed film strapping machine includes a frame, a film conveying system 1, a box feeding mechanism 2, a box stacking mechanism 4, a first box pushing mechanism 3, a second box pushing mechanism 5, and a longitudinal pushing mechanism 6. , The third box pushing mechanism 7, and the box sealing mechanism 8.
  • the film conveying system 1 is used for film supply and film delivery;
  • the box feeding mechanism 2 is used for conveying medicine boxes;
  • the box stacking mechanism 4 is used for stacking a certain number of medicine boxes;
  • the first box pushing mechanism 3 is used for stacking the medicine boxes.
  • the second box pushing mechanism 5 is used to push the medicine boxes of the set number of rows forward;
  • the longitudinal pushing mechanism 6 is used to push the medicine boxes pushed out by the second pushing box mechanism 5 longitudinally;
  • the third pushing box The mechanism 7 is used for pushing the medicine box pushed by the longitudinal pushing mechanism 7 forward;
  • the box sealing mechanism 8 is used for wrapping the medicine box pushed by the third pushing mechanism 7 through a film.
  • the box feeding mechanism 2 is an ordinary belt conveying mechanism.
  • the medicine boxes from the cartoning machine first enter the box feeding mechanism 2, and the box feeding mechanism 2 is transported forward; in the box feeding mechanism 2 is provided with a box pressing mechanism 20 at the front end.
  • the box pressing mechanism 20 has a row of pressing wheels. The medicine boxes are squeezed together back and forth under the pressure of the pressing wheels and the driving force of the box feeding mechanism 2 and transported forward. Enter to the stacking mechanism 4.
  • the stacking mechanism 4 includes two stacking components arranged on the left and right, each stacking component includes a supporting bar 41, a lifting bar 40, and a lower pressing bar 43.
  • the supporting bar 41 is rotatably arranged and It has a tendency to rotate inwardly (you can set the spring 42 on the outside to let the spring 42 act on the support bar 41, so that the support bar 41 has a tendency to rotate inwardly, or you can support the support bar 41 by shifting its center of gravity to the inside.
  • the bar 41 has a tendency to rotate inwardly), the bottom surface of the support bar 41 has an inclined surface, the lifting bar 40 is in transmission connection with the lifting power source that drives the lifting bar 40 to go up and down.
  • On the side guide plate 44 On the side guide plate 44.
  • the lifting power source drives the lifting bars 40 to move this row of medicine boxes to Lift up, because the support bar 41 is rotatable, and its bottom surface has a slope, so the support bar 41 is lifted and rotated by the medicine box, and when the medicine box comes up, the support bar 41 turns again under the action of the spring 42 On the inside, return to the original position, so that the support bar 41 is supported on the bottom of the medicine box.
  • the first box pushing mechanism 3 pushes all the stacked medicine boxes forward.
  • the first box pushing mechanism 3 includes a material pushing plate 31, a horizontal sliding seat 32, a horizontal guide rail 35, and a power source 36.
  • the horizontal sliding seat 32 is slidably arranged on the horizontal guide rail 35, and the material pushing The plate 31 is arranged on the horizontal sliding seat 32.
  • the combination of the power source 36 and the horizontal guide rail 35 can be an electric cylinder. technology.
  • the present invention is provided with a vertical sliding seat 34 on the horizontal sliding seat 32, and the pushing plate 31 is slid on the vertical sliding seat 34 through the vertical guide rail 33 (the pushing plate 31 is connected to the vertical guide rail 33, and the vertical guide rail 33 is slidably arranged on the vertical sliding seat 34); on one side of the horizontal guide rail 35 is provided a vertical guide groove plate 38, the guide groove plate 38 is provided with an annular guide groove 380, the lower section of the annular guide groove 380 has an extension guide groove 381 extending forward (the extension guide groove 381 communicates with the lower section of the annular guide groove 380 and is on the same straight line), and the upper section of the annular guide groove 381 has a climbing section 3801, the climbing section 3801 of the annular guide groove 380 is connected to the extension guide groove 381; and the vertical guide rail 33 is provided with a guide wheel 330, and the guide wheel 330 is in the annular guide groove 380; in addition, the guide groove plate
  • the swing of the one-way stopper 39 has a first state in which the guide wheel 330 enters the extension guide groove 381 from the lower section of the annular guide groove 380 and restricts the guide wheel 330 from entering the ring shape from the extension guide groove 381.
  • the lower section of the guide groove 380 allows the guide wheel 330 to enter the second state of the upper section of the annular guide groove 380.
  • the vertical rail 33 will pass in front of the one-way stopper 39, if the two are in the same plane, they will definitely interfere with each other. Therefore, the position of the one-way stopper 39 is closer to the vertical guideway 33. For this reason, as shown in Fig. 11, at the intersection of the extended section guide groove 381 on the guide groove plate 38 and the annular guide groove 380, there is a swing groove 382 for the one-way stopper 39 to swing.
  • the depth of the swing groove 382 is shallower than that of the annular guide groove 380.
  • the depth of the guide groove 380, the one-way stopper 39 is located in the swing groove 382, through this structure, the path of the annular guide groove 380 is not affected, and at the same time the one-way stopper 39 is in the swing groove 382, avoiding the vertical Rail 33.
  • a tension spring 37 is connected to the horizontal sliding seat 32.
  • the tension spring 37 is located on the rear side of the guide groove plate 38.
  • the upper end of the tension spring 37 pulls the upper end of the vertical guide rail 33. Pulled by the tension spring 37, both the lower end and the upper end of the vertical guide rail 33 are stressed, so that the vertical guide rail 33 can maintain balance and run more stably.
  • the second push box mechanism 5 pushes out the set number of medicine boxes. Set), just push the distance between two rows of medicine boxes.
  • the second box pushing mechanism 5 includes two left and right box pushing rods 50 and two driving force sources 57.
  • One of the box pushing rods 50 is connected to the screw rod 53 through a positive screw sleeve 51, and the other pushing The box rod 50 is connected to the screw rod 53 through the reverse screw sleeve 52.
  • the screw rod 53 is in transmission connection with the motor 54.
  • the motor 54 is installed on the movable slide 55.
  • the movable slide 55 is slidably arranged on the linear guide 56.
  • the source 57 is in transmission connection with the movable slide 55.
  • the two pushing force sources 57 drive the moving slide 55 to move on the linear guide 56, and the two left and right box pushing rods 50 push the medicine box to move a certain distance, and the number of rows will be set.
  • the medicine box is pushed forward.
  • the motor 54 drives the screw 53 to rotate. Because one push rod 50 is connected to the screw through the positive screw sleeve 51, the other push rod 50 is connected to the screw rod 53 by the reverse screw sleeve 52, so one push box rod 50 moves to the left on the screw rod 53, and the other push box rod 50 moves to the right on the screw rod 53, so that there are two push boxes on the left and right.
  • the rod 50 is opened, and then the two driving force sources 57 drive the moving slide 55 to return, and the ejector plate 31 of the first box pushing mechanism 3 is just in the middle of the double box pushing rod 50, and the paths do not overlap, so the first box pushing mechanism 3 It can work continuously, and the speed of the whole machine can be increased through the square walking track of the two push box rods 50 on the left and right.
  • the longitudinal pushing mechanism 6 pushes these medicine boxes to one side longitudinally.
  • the longitudinal pushing mechanism 6 includes a longitudinal pushing plate 60 and a longitudinal pushing force source 61 that drives the longitudinal pushing plate 60 to move longitudinally. Driven by the longitudinal pushing force source 61, the longitudinal pushing plate 60 moves longitudinally to move the medicine box Push to the station where the third box pushing mechanism 7 is located.
  • the third box pushing mechanism 7 includes three pushing plates 70 and three pushing power sources 71 that drive the three pushing plates 70 to move back and forth. Driven by the three pushing power sources 71, the three pushing plates 70 push the medicine box to At the station where the box sealing mechanism 8 is located, the box sealing mechanism 8 binds these medicine boxes.
  • the box sealing mechanism 8 includes an upper box sealing knife 80 and a lower box sealing knife 81.
  • Two damping plates 82 are formed, and bristles 83 are provided on the damping plates 82.
  • the third box pushing mechanism 7 moves the medicine box forward, the standing film is pushed forward and stretched by the medicine box, and wraps the medicine box.
  • the bristles 83 medicine box A reverse force buffers the moving speed of the pill box, so that the film better wraps the pill box, and then the upper box sealing knife 80 interacts with the lower box sealing knife 81 to cut the film, so that the film is completely bound.
  • the cut-off film on the upper and lower ends of the medicine box is sealed together, thereby completing the binding work of the medicine box.
  • the film is conveyed by the film conveying system 1.
  • the film conveying system 1 includes two film supply units 10 located above and two film supply units 10 located below, each The film supply unit 10 includes a film roll 101 for placing a film roll, a film sealing and cutting mechanism 103 for film cutting and sealing, and a film break detector 102 for film detection.
  • the film break detector 102 and the film sealing and cutting mechanism Signal connection between 103.
  • the film bonding principle of the two film supply units 10 above is the same as the film bonding principle of the two film supply units 10 below.
  • the film break detector 102 of the left film supply unit detects that the film on the left film roll is used up (the film break detector 102 can be a photoelectric eye detector or a mechanical detector, as long as it can detect The film is used up), the film break detector 102 transmits the signal to the film sealing and cutting mechanism 103 of the left film supply unit (that is, the two signals are connected), the film sealing and cutting mechanism 103 cuts the film on the left film roll, and simultaneously rolls the right film The head of the film is heat-sealed and joined to the tail of the left film roll, so that the film roll on the right is connected and the film continues to be supplied.
  • the new film roll is manually placed on the film roll 101 of the left film supply unit, and the The new film roll is pulled over and placed in the film sealing and cutting mechanism of the film supply unit 10 on the right.
  • the machine does not need to be shut down, the operation is simple, and the film connection is reliable.
  • the film sealing and cutting mechanism 103 includes a film cutter 104 and a heat sealing seat 105.
  • the film cutter 104 and the heat sealing seat 105 are driven by a sealing and cutting power source to achieve interaction.
  • the film cutter 104 has the function of cutting the film.
  • the blade 106 and the heat cover 107 interacting with the heat sealing seat 105.
  • the sealing and cutting power source drives the film cutter 104 to interact with the heat-sealing seat 105, and the blade 106 of the film cutter 104 cuts the lower part of the film on the left and right sides, and the film cutter 104
  • the heat cover 107 interacts with the heat sealing seat 105 to heat seal the upper parts of the left and right films together to form a joint surface 108, thus completing the film splicing.
  • the film exit point of the film supply unit will change, as shown in Figures 3 and 5.
  • the film roll on the right is reconnected, the film exit point of the film supply unit 10 on the right will change.
  • the present invention is provided with a film control mechanism 11 between the two film supply units 10 above and between the two film supply units 10 below.
  • the film control mechanism 11 includes a film control roller 110 and a film control power source 111 that drives the film control roller 110 to move left and right, and a signal connection between the film control power source 111 and the film break detector 102.
  • the film break detector 102 transmits a signal to the film control mechanism 11, and the film control power source 111 drives the film control roller 110 to move to the right, so that the film exit point of the right film supply unit 10 remains vertical
  • the tensioned state of the film prevents friction between the film and other parts and ensures the normal transport of the film.
  • the film control power source 111 controls the left and right movement of the film control roller 110.
  • the film control roller 110 is installed on a sliding seat, and the film control power source 111 drives the sliding seat to move.
  • the present invention specifically provides one type: as shown in FIG. 5, the film control roller 110 is connected to the film control swing arm 112, one end of the film control swing arm 112 is hinged, and the film control power source 111 is connected to the film control swing arm 112 in transmission. Driven by the film control power source 111, the film control swing arm 112 swings left and right, so that the film control roller 110 can move left and right.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

A high-speed thin film strapping machine capable of realizing full automatic film replacement and connection, comprising a rack, a thin film conveying system (1), a box feeding mechanism (2), a box stacking mechanism (4), a first box pushing mechanism (3), a second box pushing mechanism (5), a longitudinal pushing mechanism (6), a third box pushing mechanism (7), and a box sealing mechanism (8). The thin film conveying system (1) comprises two film supply units located on the upper portion and two film supply units located on the lower portion; each film supply unit (10) comprises a film roll roller (101) for placing a film roll, a thin film sealing and cutting mechanism (103) for cutting off and sealing a thin film, and a broken film detector (102) for detecting the thin film; the broken film detector (102) is in signal connection to the thin film sealing and cutting mechanism (103). The high-speed thin film strapping machine can automatically cut off a used film roll, and connects a new film roll to the tail of the used film roll by means of heat sealing at the same time to form a complete film roll; by means of this mode, an operator can have enough time to remove the used film roll and replace same with the new film roll at the same time, so that the full automatic film replacement and connection process is formed, and the machine does not need to be shut down.

Description

一种高速薄膜捆扎机High-speed film strapping machine 技术领域Technical field
本发明涉及一种包装机械,具体涉及一种通过薄膜将药盒进行捆扎包装的机械。The invention relates to a packaging machine, in particular to a machine for bundling and packaging medicine boxes through a film.
背景技术Background technique
泡罩装盒机是一种将泡罩板(比如胶囊药板)与纸质说明书装入到药盒内的设备,而薄膜捆扎机应用于泡罩装盒机的后续包装,具体是将排列成一排或者多排的药盒通过塑料薄膜进行捆扎。薄膜捆扎机大概工作原理如下:泡罩装盒机出来的药盒首先进入到盒子捆扎设备的叠盒机构,当药盒堆叠成设定排数后,就由推料机构将全部堆叠好的药盒推到前方工位,然后由前方的推盒机构将一排或者多排设定好的药盒往薄膜所在位置推,薄膜就抱住药盒。以往机型只配备上下两个膜卷,当其中任一膜卷用完后,需要停机手工换膜卷,会造成生产线的暂停,影响上游和下游的设备,手工接膜也会造成较大的浪费,同时会加大工作量和出错机率。The blister cartoning machine is a device that packs a blister board (such as a capsule medicine board) and paper instructions into a medicine box, and the film strapping machine is applied to the subsequent packaging of the blister cartoning machine, and the specific arrangement is The medicine boxes in one or more rows are bundled with plastic film. The working principle of the film strapping machine is as follows: the medicine boxes from the blister cartoning machine first enter the box stacking mechanism of the box binding equipment. The box is pushed to the front station, and then one or more rows of set medicine boxes are pushed to the position of the film by the box pushing mechanism in the front, and the film hugs the medicine box. The previous models were only equipped with two upper and lower film rolls. When any one of the film rolls is used up, you need to stop and manually change the film rolls, which will cause the suspension of the production line and affect the upstream and downstream equipment. Manual film splicing will also cause major problems. Waste, at the same time will increase the workload and the probability of error.
发明内容Summary of the invention
鉴于现有技术存在的不足,本发明创新提供了一种全自动换膜接膜的高速薄膜捆扎机。In view of the shortcomings of the prior art, the present invention provides a high-speed film strapping machine with fully automatic film changing and splicing.
这种高速薄膜捆扎机包括有机架、薄膜输送系统、送盒机构、叠盒机构、第一推盒机构、第二推盒机构、纵推机构、第三推盒机构、以及封盒机构;其特征在于:所述薄膜输送系统包括有位于上方的两个供膜单元与位于下方的两个供膜单元,每个供膜单元包括有用于放置膜卷的膜卷辊、用于薄膜切断与封合的薄膜封切机构以及用于薄膜检测的断膜检测器,所述断膜检测器与薄膜封切机构之间信号连接。This high-speed film strapping machine includes a frame, a film conveying system, a box feeding mechanism, a box stacking mechanism, a first box pushing mechanism, a second box pushing mechanism, a longitudinal pushing mechanism, a third box pushing mechanism, and a box sealing mechanism; It is characterized in that: the film conveying system includes two film supply units located above and two film supply units located below. A sealed film sealing and cutting mechanism and a film break detector used for film detection are signally connected between the film break detector and the film sealing and cutting mechanism.
上方的两个供膜单元之间与下方的两个供膜单元之间均设有控膜机构,所述控膜机构包括有控膜辊与驱动控膜辊左右移动的控膜动力源,所述控膜动力源与断膜检测器之间信号连接。A film control mechanism is provided between the two film supply units above and between the two film supply units below. The film control mechanism includes a film control roller and a film control power source that drives the film control roller to move left and right. The signal connection between the control film power source and the broken film detector.
所述薄膜封切机构包括有膜切刀与热封座,所述膜切刀与热封座通过封切动力源的驱动实现相作用,所述膜切刀具有与热封座相作用的刀刃以及与热封座相作用的热封面。The film sealing and cutting mechanism includes a film cutting knife and a heat sealing seat. The film cutting knife and the heat sealing seat are driven by the sealing and cutting power source to achieve interaction. The film cutting knife has a blade that interacts with the heat sealing seat and The heat cover for the heat sealing seat.
所述叠盒机构包括有左右设置的两个叠盒组件,每个叠盒组件包括有支撑条、抬升条以及下压条,所述支撑条可转动设置并具有向内侧方向转动的趋势,所述支撑条的底面具有斜面,所述抬升条与驱动抬升条升降的抬升动力源传动连接,所述下压条位于支撑条的上方,并且可升降地设在侧导向板上。The box stacking mechanism includes two stacking components arranged on the left and right, each stacking component includes a supporting bar, a lifting bar and a lower pressing bar. The supporting bar is rotatably arranged and has a tendency to rotate inwardly. The bottom surface of the support bar has an inclined surface, and the lifting bar is in transmission connection with a lifting power source that drives the lifting bar to go up and down.
所述第一推盒机构包括有推料板、水平滑座、水平导轨以及动力源,所述水平滑座滑动设在水平导轨上,所述水平滑座上设有垂直滑座,所述推料板通过垂直导轨滑动设在垂直滑座上,所述水平导轨的一侧设有立着的导槽板,所述导槽板上设有环形导槽,所述环形导槽的下段具有向前延伸的延伸段导槽,所述环形导槽的上段具有爬坡段,所述环形导槽的爬坡段与延伸段导槽相连通,所述垂直导轨上设有导轮,所述导轮处于环形导槽内,所述导槽板上铰接有单向挡块,所述单向挡块的摆动具有让导轮从环形导槽下段进入到延伸段导槽的第一状态以及限制导轮从延伸段导槽进入环形导槽下段而让导轮进入环形导槽上段的第二状态所述导槽板上的延伸段导槽与环形导槽的交汇处具有供单向挡块摆动的摆动槽,所述摆动槽的深度浅于环形导槽的深度。The first box pushing mechanism includes a material pushing plate, a horizontal sliding seat, a horizontal guide rail, and a power source. The horizontal sliding seat is slidably arranged on the horizontal guide rail, and the horizontal sliding seat is provided with a vertical sliding seat. The material plate is slidably arranged on the vertical sliding seat through the vertical guide rail. One side of the horizontal guide rail is provided with a vertical guide groove plate, the guide groove plate is provided with an annular guide groove, and the lower section of the annular guide groove has a direction An extension guide groove extending forward, the upper section of the annular guide groove has a climbing section, the climbing section of the annular guide groove is communicated with the extending section guide groove, the vertical guide rail is provided with a guide wheel, the guide The wheel is in the annular guide groove, and a one-way stop is hinged on the guide groove plate. The swing of the one-way stop has a first state that allows the guide wheel to enter the guide groove of the extension section from the lower section of the annular guide groove and restricts the guide. The second state where the wheel enters the lower section of the annular guide groove from the extension guide groove and allows the guide wheel to enter the upper section of the annular guide groove. Swing groove, the depth of the swing groove is shallower than the depth of the annular guide groove.
所述水平滑座上连接有拉簧,所述拉簧位于导槽板的后侧,所述拉簧的上端拉着垂直导轨。A tension spring is connected to the horizontal sliding seat, the tension spring is located on the rear side of the guide groove plate, and the upper end of the tension spring pulls the vertical guide rail.
所述第二推盒机构包括有左右两个推盒杆以及二推动力源,其中一个推盒杆通过正向螺套连接在丝杆上,另一个推盒杆通过反向螺套连接在丝杆上,所述丝杆与电机传动连接,所述电机安装在移动滑座上,所述移动滑座滑动设置直线导轨上,所述二推动力源与移动滑座传动连接。The second box pushing mechanism includes two left and right box pushing rods and two driving force sources. One pushing box rod is connected to the screw rod through a forward screw sleeve, and the other pushing box rod is connected to the screw rod through a reverse screw sleeve. On the rod, the screw rod is drivingly connected with a motor, the motor is installed on a moving sliding seat, the moving sliding seat is slidably arranged on a linear guide rail, and the two driving force sources are drivingly connected with the moving sliding seat.
所述纵推机构包括有纵推板以及驱动纵推板纵向移动的纵推动力源;所述第三推盒机构包括有三推板以及驱动三推板前后移动的三推动力源。The longitudinal pushing mechanism includes a longitudinal pushing plate and a longitudinal pushing force source for driving the longitudinal pushing plate to move longitudinally; the third box pushing mechanism includes three pushing plates and a three pushing force source for driving the three pushing plates to move forward and backward.
所述封盒机构包括有上封盒刀与下封盒刀,所述上封盒刀与下封盒刀的前侧设有阻尼区,所述阻尼区由左右两个阻尼板构成,所述阻尼板上设有刷毛。The box sealing mechanism includes an upper box sealing knife and a lower box sealing knife. A damping area is provided on the front side of the upper box sealing knife and the lower box sealing knife. The damping area is composed of two left and right damping plates. There are bristles on the damping plate.
按照本发明提供的一种高速薄膜捆扎机,能自动切断用完的膜卷,并同时将新的膜卷热封接合到用完的膜卷尾部,形成完整的膜卷,通过这种方式可以有充足的时间让操作人员取下用完的膜卷并同时换上新的膜卷,从而形成全自动的换膜接膜过程,机器不需要停机,操作简单,接膜可靠,节约材料。According to the high-speed film strapping machine provided by the present invention, the used film roll can be automatically cut off, and at the same time, the new film roll can be heat-sealed and joined to the end of the used film roll to form a complete film roll. There is sufficient time for the operator to remove the used film roll and replace it with a new film roll at the same time, thus forming a fully automatic film changing and splicing process, the machine does not need to be stopped, the operation is simple, the film splicing is reliable, and the material is saved.
附图说明Description of the drawings
图1为本发明的立体图;Figure 1 is a perspective view of the present invention;
图2为本发明的主视图;Figure 2 is a front view of the present invention;
图3为薄膜输送系统的机构示意图;Figure 3 is a schematic diagram of the mechanism of the film conveying system;
图4为薄膜封切机构的简略图Figure 4 is a schematic diagram of the film sealing and cutting mechanism
图5为图3中A处的局部放大图;Fig. 5 is a partial enlarged view of A in Fig. 3;
图6为本发明的接膜示意图;Figure 6 is a schematic diagram of the film bonding of the present invention;
图7为图5中B处的局部放大图;Fig. 7 is a partial enlarged view of B in Fig. 5;
图8为叠盒机构的简略图;Figure 8 is a schematic diagram of the stacking mechanism;
图9为第一推盒机构的主视图;Figure 9 is a front view of the first box pushing mechanism;
图10为第一推盒机构的后视图;Figure 10 is a rear view of the first box pushing mechanism;
图11为图9中C处的动态流程图;Figure 11 is a dynamic flow chart at C in Figure 9;
图12为第二推盒机构的结构示意图;Figure 12 is a schematic structural diagram of a second box pushing mechanism;
图13为纵推机构的结构示意图;Figure 13 is a schematic diagram of the structure of the longitudinal pushing mechanism;
图14为第三推盒机构的结构示意图;Figure 14 is a schematic structural diagram of a third box pushing mechanism;
图15为封盒机构的机构示意图。Figure 15 is a schematic view of the mechanism of the box sealing mechanism.
具体实施方式Detailed ways
如图1所示,这种高速薄膜捆扎机包括有机架、薄膜输送系统1、送盒机构2、叠盒机构4、第一推盒机构3、第二推盒机构5、纵推机构6、第三推盒机构7、以及封盒机构8。薄膜输送系统1用于供膜以及输送薄膜;送盒机构2用于输送药盒;叠盒机构4用于将一定数量的药盒堆叠起来;第一推盒机构3用于将堆叠起来的药盒全部往前推送;第二推盒机构5用于将设定排数的药盒往前推送;纵推机构6用于将第二推盒机构5推出的药盒纵向推送;第三推盒机构7用于将纵推机构7推过来的药盒往前推送;封盒机构8用于将第三推盒机构7推送过来的药盒通过薄膜进行捆扎包裹。As shown in Figure 1, this high-speed film strapping machine includes a frame, a film conveying system 1, a box feeding mechanism 2, a box stacking mechanism 4, a first box pushing mechanism 3, a second box pushing mechanism 5, and a longitudinal pushing mechanism 6. , The third box pushing mechanism 7, and the box sealing mechanism 8. The film conveying system 1 is used for film supply and film delivery; the box feeding mechanism 2 is used for conveying medicine boxes; the box stacking mechanism 4 is used for stacking a certain number of medicine boxes; the first box pushing mechanism 3 is used for stacking the medicine boxes. All the boxes are pushed forward; the second box pushing mechanism 5 is used to push the medicine boxes of the set number of rows forward; the longitudinal pushing mechanism 6 is used to push the medicine boxes pushed out by the second pushing box mechanism 5 longitudinally; the third pushing box The mechanism 7 is used for pushing the medicine box pushed by the longitudinal pushing mechanism 7 forward; the box sealing mechanism 8 is used for wrapping the medicine box pushed by the third pushing mechanism 7 through a film.
如图1与图2所示,送盒机构2为普通的皮带输送机构,装盒机出来的一个个药盒先进入到送盒机构2,由送盒机构2往前输送;在送盒机构2的前端设有压盒机构20,压盒机构20具有一排压轮,药盒就在压轮的压力下以及送盒机构2的推动力下前后挤压在一起,并往前输送,从而进入到叠盒机构4。As shown in Figures 1 and 2, the box feeding mechanism 2 is an ordinary belt conveying mechanism. The medicine boxes from the cartoning machine first enter the box feeding mechanism 2, and the box feeding mechanism 2 is transported forward; in the box feeding mechanism 2 is provided with a box pressing mechanism 20 at the front end. The box pressing mechanism 20 has a row of pressing wheels. The medicine boxes are squeezed together back and forth under the pressure of the pressing wheels and the driving force of the box feeding mechanism 2 and transported forward. Enter to the stacking mechanism 4.
如图1与图8所示,叠盒机构4包括有左右设置的两个叠盒组件,每个叠盒组件包括有支撑条41、抬升条40以及下压条43,支撑条41可转动设置并具有向内侧方向转动的趋势(可以通过在外侧设置弹簧42,让弹簧42作用在支撑条41,使支撑条41具有向内侧方向转动的趋势,也可以通过支撑条41重心偏内侧的方式让支撑条41具有向内侧方向转动的趋势),支撑条41的底面具有斜面,抬升条40与驱动抬升条40升降的抬升动力源传动连接,下压条43位于支撑条41的上方,并且可升降地设在侧导向板44上。当送盒机构2将水平面上的一排药盒H输送到左右两条抬升条40上后(比如图2中的一排四个),抬升动力源驱动抬升条40将这一排药盒往上抬起,由于支撑条41可转动,并且其底面具有斜面, 因此支撑条41就被药盒顶起并转动,而当药盒来到上方时,支撑条41又在弹簧42的作用下转向内侧,回到原来的位置,这样支撑条41就支撑在药盒的底部。如此循环,上下方向上的一排排药盒堆叠起来,而由于下压条43可升降地设在侧导向板44上,因此下压条43始终压在最上面的一排药盒上,随着药盒的堆叠而不断上升,让药盒在堆叠的过程中始终保持稳固。As shown in Figures 1 and 8, the stacking mechanism 4 includes two stacking components arranged on the left and right, each stacking component includes a supporting bar 41, a lifting bar 40, and a lower pressing bar 43. The supporting bar 41 is rotatably arranged and It has a tendency to rotate inwardly (you can set the spring 42 on the outside to let the spring 42 act on the support bar 41, so that the support bar 41 has a tendency to rotate inwardly, or you can support the support bar 41 by shifting its center of gravity to the inside. The bar 41 has a tendency to rotate inwardly), the bottom surface of the support bar 41 has an inclined surface, the lifting bar 40 is in transmission connection with the lifting power source that drives the lifting bar 40 to go up and down. On the side guide plate 44. When the box feeding mechanism 2 transports a row of medicine boxes H on the horizontal plane to the two left and right lifting bars 40 (for example, four in a row in FIG. 2), the lifting power source drives the lifting bars 40 to move this row of medicine boxes to Lift up, because the support bar 41 is rotatable, and its bottom surface has a slope, so the support bar 41 is lifted and rotated by the medicine box, and when the medicine box comes up, the support bar 41 turns again under the action of the spring 42 On the inside, return to the original position, so that the support bar 41 is supported on the bottom of the medicine box. In such a cycle, rows of medicine boxes in the up and down direction are stacked, and since the lower pressing bar 43 can be raised and lowered on the side guide plate 44, the lower pressing bar 43 is always pressed on the uppermost row of medicine boxes. The stacking of the boxes keeps rising, so that the pill boxes always remain stable during the stacking process.
叠盒机构4将药盒堆叠到设定层数后,就由第一推盒机构3将堆叠起来的药盒全部往前推送。如图1与图9所示,第一推盒机构3包括有推料板31、水平滑座32、水平导轨35以及动力源36,水平滑座32滑动设在水平导轨35上,而推料板31设在水平滑座32上,通过动力源36的驱动,水平滑座32移动,推料板31推着药盒前进,动力源36与水平导轨35的组合可以电缸,这为现有技术。After the box stacking mechanism 4 stacks the medicine boxes to a set number of layers, the first box pushing mechanism 3 pushes all the stacked medicine boxes forward. As shown in Figures 1 and 9, the first box pushing mechanism 3 includes a material pushing plate 31, a horizontal sliding seat 32, a horizontal guide rail 35, and a power source 36. The horizontal sliding seat 32 is slidably arranged on the horizontal guide rail 35, and the material pushing The plate 31 is arranged on the horizontal sliding seat 32. Driven by the power source 36, the horizontal sliding seat 32 moves, and the pushing plate 31 pushes the medicine box forward. The combination of the power source 36 and the horizontal guide rail 35 can be an electric cylinder. technology.
为了使推料板31能沿着环形轨迹移动,本发明在水平滑座32上设有垂直滑座34,而推料板31通过垂直导轨33滑动在设在垂直滑座34上(推料板31连接在垂直导轨33上,而垂直导轨33滑动设在垂直滑座34上);在水平导轨35的一侧设有立着的导槽板38,该导槽板38上设有环形导槽380,环形导槽380的下段具有向前延伸的延伸段导槽381(延伸段导槽381与环形导槽380的下段相通并处于同一条直线上),环形导槽381的上段具有爬坡段3801,环形导槽380的爬坡段3801与延伸段导槽381相连通;而垂直导轨33上设有导轮330,导轮330处于环形导槽380内;另外,在导槽板38上铰接有单向挡块39,该单向挡块39的摆动具有让导轮330从环形导槽380下段进入到延伸段导槽381的第一状态以及限制导轮330从延伸段导槽381进入环形导槽380下段而让导轮330进入环形导槽380上段的第二状态。In order to make the pushing plate 31 move along the circular track, the present invention is provided with a vertical sliding seat 34 on the horizontal sliding seat 32, and the pushing plate 31 is slid on the vertical sliding seat 34 through the vertical guide rail 33 (the pushing plate 31 is connected to the vertical guide rail 33, and the vertical guide rail 33 is slidably arranged on the vertical sliding seat 34); on one side of the horizontal guide rail 35 is provided a vertical guide groove plate 38, the guide groove plate 38 is provided with an annular guide groove 380, the lower section of the annular guide groove 380 has an extension guide groove 381 extending forward (the extension guide groove 381 communicates with the lower section of the annular guide groove 380 and is on the same straight line), and the upper section of the annular guide groove 381 has a climbing section 3801, the climbing section 3801 of the annular guide groove 380 is connected to the extension guide groove 381; and the vertical guide rail 33 is provided with a guide wheel 330, and the guide wheel 330 is in the annular guide groove 380; in addition, the guide groove plate 38 is hinged There is a one-way stopper 39. The swing of the one-way stopper 39 has a first state in which the guide wheel 330 enters the extension guide groove 381 from the lower section of the annular guide groove 380 and restricts the guide wheel 330 from entering the ring shape from the extension guide groove 381. The lower section of the guide groove 380 allows the guide wheel 330 to enter the second state of the upper section of the annular guide groove 380.
其工作原理如下:如图9所示,当需要推料时,动力源36驱动水平滑座32在水平导轨35上往前移动,这样推料板31推着药盒往前移动,如图11所示,由于单向挡块39具有让导轮330从环形导槽380下段进入到延伸段导槽381的第一状态(即单向挡块39往上摆动),这样推料板31来到最前方,完成推料工作,而此时导轮330处于延伸段导槽381内,接着动力源36驱动水平滑座32在水平导轨35上往回移动,由于限制导轮330从延伸段导槽381进入环形导槽380下段而让导轮330进入环形导槽380上段的第二状态(即单向挡块39在自身重力的作用下往下摆动复位,单向挡块39就拦住导轮330从延伸段导槽381进入环形导槽380下段),这样导轮330只能沿着环形导槽380的爬坡段3801往上移动,并来到环形导槽380的上段,而垂直导轨33则在垂直滑座34上往上移动,这样推料板31就上升返回,由于推料板31升高,即使推料板31在回位的过程中也不会干涉叠盒机构4的工 作空间,这样叠盒机构4可以连续运行,提升了整机的速度。Its working principle is as follows: as shown in Figure 9, when the material needs to be pushed, the power source 36 drives the horizontal sliding seat 32 to move forward on the horizontal guide 35, so that the pushing plate 31 pushes the medicine box forward, as shown in Figure 11. As shown, since the one-way stopper 39 has a first state in which the guide wheel 330 enters the extension guide groove 381 from the lower section of the annular guide groove 380 (that is, the one-way stopper 39 swings upwards), the pusher plate 31 comes to Foremost, the pushing work is completed, and at this time the guide wheel 330 is in the extension guide groove 381, and then the power source 36 drives the horizontal sliding seat 32 to move back on the horizontal guide 35, because the guide wheel 330 is restricted from the extension guide groove 381 381 enters the lower section of the annular guide groove 380 and allows the guide wheel 330 to enter the second state of the upper section of the annular guide groove 380 (that is, the one-way stopper 39 swings and resets under the action of its own gravity, and the one-way stopper 39 blocks the guide wheel 330 Enter the lower section of the annular guide groove 380 from the extension guide groove 381), so that the guide wheel 330 can only move upward along the climbing section 3801 of the annular guide groove 380 and reach the upper section of the annular guide groove 380, while the vertical guide 33 is Move upward on the vertical sliding seat 34, so that the pusher plate 31 rises and returns. Since the pusher plate 31 is raised, even if the pusher plate 31 is in the process of returning, it will not interfere with the working space of the stacking mechanism 4. In this way, the box stacking mechanism 4 can run continuously, which improves the speed of the whole machine.
由于垂直导轨33会从单向挡块39的前面经过,如果两者处于同一个平面肯定会相互干涉,因此单向挡块39的位置相对垂直导轨33要靠里。为此,如图11所示,在导槽板38上的延伸段导槽381与环形导槽380的交汇处具有供单向挡块39摆动的摆动槽382,摆动槽382的深度浅于环形导槽380的深度,单向挡块39就位于摆动槽382内,通过这种结构,环形导槽380的路径不受影响,同时使单向挡块39处于摆动槽382内,避开了垂直导轨33。Since the vertical rail 33 will pass in front of the one-way stopper 39, if the two are in the same plane, they will definitely interfere with each other. Therefore, the position of the one-way stopper 39 is closer to the vertical guideway 33. For this reason, as shown in Fig. 11, at the intersection of the extended section guide groove 381 on the guide groove plate 38 and the annular guide groove 380, there is a swing groove 382 for the one-way stopper 39 to swing. The depth of the swing groove 382 is shallower than that of the annular guide groove 380. The depth of the guide groove 380, the one-way stopper 39 is located in the swing groove 382, through this structure, the path of the annular guide groove 380 is not affected, and at the same time the one-way stopper 39 is in the swing groove 382, avoiding the vertical Rail 33.
为了使导轮330更平滑地从延伸段导槽381移动到环形导槽380上段,如图11所示,单向挡块39的上表面具有与环形导槽爬坡段3801平行的直线边390以及衔接环形导槽爬坡段3801与延伸段导槽381的弧线边391。当导轮330从延伸段导槽381过渡到环形导槽爬坡段3801时,就沿着单向挡块39的弧线边391移动,而之后就沿着单向挡块39的直线边390进入到环形导槽爬坡段3801。In order to make the guide wheel 330 more smoothly move from the extension guide groove 381 to the upper section of the annular guide groove 380, as shown in FIG. And the arc edge 391 connecting the climbing section 3801 of the annular guide groove and the extending section guide groove 381. When the guide wheel 330 transitions from the extension guide groove 381 to the annular guide groove climbing section 3801, it moves along the arc edge 391 of the one-way stop 39, and then along the straight edge 390 of the one-way stop 39 Enter the climbing section 3801 of the circular guide trough.
由于垂直导轨33上部只有一个导轮330处于环形导槽380内,也就是说垂直导轨33只有这一点受到支撑,垂直导轨33运行起来可能会不够稳定,为了解决该问题,如图10所示,本发明在水平滑座32上连接有拉簧37,该拉簧37位于导槽板38的后侧,拉簧37的上端拉着垂直导轨33的上端。通过拉簧37拉着,垂直导轨33的下端与上端都受力,这样垂直导轨33就能够保持平衡,运行更加稳固。Since there is only one guide wheel 330 on the upper part of the vertical guide rail 33 in the annular guide groove 380, that is to say, the vertical guide rail 33 is only supported at this point, and the vertical guide rail 33 may not be stable enough to operate. In order to solve this problem, as shown in Figure 10, In the present invention, a tension spring 37 is connected to the horizontal sliding seat 32. The tension spring 37 is located on the rear side of the guide groove plate 38. The upper end of the tension spring 37 pulls the upper end of the vertical guide rail 33. Pulled by the tension spring 37, both the lower end and the upper end of the vertical guide rail 33 are stressed, so that the vertical guide rail 33 can maintain balance and run more stably.
第一推盒机构3将药盒全部推送出去后,就由第二推盒机构5将设定排数的药盒推出去,比如图2中是要左右两排药盒捆扎(根据客户需求而设定),就推两排药盒的距离。After the first push box mechanism 3 pushes out all the medicine boxes, the second push box mechanism 5 pushes out the set number of medicine boxes. Set), just push the distance between two rows of medicine boxes.
如图12所示,第二推盒机构5包括有左右两个推盒杆50以及二推动力源57,其中一个推盒杆50通过正向螺套51连接在丝杆53上,另一个推盒杆50通过反向螺套52连接在丝杆53上,丝杆53与电机54传动连接,而电机54安装在移动滑座55上,移动滑座55滑动设置直线导轨56上,二推动力源57与移动滑座55传动连接。当第二推盒机构5工作时,二推动力源57驱动移动滑座55在直线导轨56上移动,左右两个推盒杆50就推着药盒移动一定的距离,将设定排数的药盒往前推,当推盒杆50将全部药盒推送完毕后,电机54驱动丝杆53转动,由于一个推盒杆50通过正向螺套51连接在丝杆上,另一个推盒杆50通过反向螺套52连接在丝杆53上,因此一个推盒杆50在丝杆53上往左移动,另一个推盒杆50在丝杆53上往右移动,这样左右两个推盒杆50打开,接着二推动力源57驱动移动滑座55返回,而第一推盒机构3的推料板31刚好在双推盒杆50的中间,路径不重合,因此第一推盒机构3可以连续工作,通过左右两个推盒杆50的口字型行走轨迹,可以提升整机的 速度。As shown in Figure 12, the second box pushing mechanism 5 includes two left and right box pushing rods 50 and two driving force sources 57. One of the box pushing rods 50 is connected to the screw rod 53 through a positive screw sleeve 51, and the other pushing The box rod 50 is connected to the screw rod 53 through the reverse screw sleeve 52. The screw rod 53 is in transmission connection with the motor 54. The motor 54 is installed on the movable slide 55. The movable slide 55 is slidably arranged on the linear guide 56. The source 57 is in transmission connection with the movable slide 55. When the second box pushing mechanism 5 is working, the two pushing force sources 57 drive the moving slide 55 to move on the linear guide 56, and the two left and right box pushing rods 50 push the medicine box to move a certain distance, and the number of rows will be set. The medicine box is pushed forward. When the push rod 50 pushes all the medicine boxes, the motor 54 drives the screw 53 to rotate. Because one push rod 50 is connected to the screw through the positive screw sleeve 51, the other push rod 50 is connected to the screw rod 53 by the reverse screw sleeve 52, so one push box rod 50 moves to the left on the screw rod 53, and the other push box rod 50 moves to the right on the screw rod 53, so that there are two push boxes on the left and right. The rod 50 is opened, and then the two driving force sources 57 drive the moving slide 55 to return, and the ejector plate 31 of the first box pushing mechanism 3 is just in the middle of the double box pushing rod 50, and the paths do not overlap, so the first box pushing mechanism 3 It can work continuously, and the speed of the whole machine can be increased through the square walking track of the two push box rods 50 on the left and right.
第二推盒机构5将设定排数的药盒推送过来后,纵推机构6就将这些药盒纵向推到一侧。如图13所示,纵推机构6包括有纵推板60以及驱动纵推板60纵向移动的纵推动力源61,通过纵推动力源61的驱动,纵推板60纵向移动,将药盒推到第三推盒机构7所在的工位。如图14所示,第三推盒机构7包括有三推板70以及驱动三推板70前后移动的三推动力源71,通过三推动力源71的驱动,三推板70将药盒推送到封盒机构8所在的工位,由封盒机构8对这些药盒进行捆扎。After the second box pushing mechanism 5 pushes the medicine boxes of the set number of rows, the longitudinal pushing mechanism 6 pushes these medicine boxes to one side longitudinally. As shown in Fig. 13, the longitudinal pushing mechanism 6 includes a longitudinal pushing plate 60 and a longitudinal pushing force source 61 that drives the longitudinal pushing plate 60 to move longitudinally. Driven by the longitudinal pushing force source 61, the longitudinal pushing plate 60 moves longitudinally to move the medicine box Push to the station where the third box pushing mechanism 7 is located. As shown in Figure 14, the third box pushing mechanism 7 includes three pushing plates 70 and three pushing power sources 71 that drive the three pushing plates 70 to move back and forth. Driven by the three pushing power sources 71, the three pushing plates 70 push the medicine box to At the station where the box sealing mechanism 8 is located, the box sealing mechanism 8 binds these medicine boxes.
如图2与图15所示,封盒机构8包括有上封盒刀80与下封盒刀81,上封盒刀80与下封盒刀81的前侧设有阻尼区,阻尼区由左右两个阻尼板82构成,阻尼板82上设有刷毛83。当第三推盒机构7将药盒往前移动时,立着的薄膜被药盒推着往前拉伸,并包裹住药盒,当药盒被推送到阻尼区时,刷毛83给药盒一个反向的力,使药盒移动速度得到缓冲,这样薄膜就更好地包裹住药盒,然后上封盒刀80与下封盒刀81相作用,将薄膜切断,这样薄膜就完全捆扎住药盒,同时将被切断的上下两头薄膜封接在一起,由此完成药盒的捆扎工作。As shown in Figure 2 and Figure 15, the box sealing mechanism 8 includes an upper box sealing knife 80 and a lower box sealing knife 81. Two damping plates 82 are formed, and bristles 83 are provided on the damping plates 82. When the third box pushing mechanism 7 moves the medicine box forward, the standing film is pushed forward and stretched by the medicine box, and wraps the medicine box. When the medicine box is pushed to the damping area, the bristles 83 medicine box A reverse force buffers the moving speed of the pill box, so that the film better wraps the pill box, and then the upper box sealing knife 80 interacts with the lower box sealing knife 81 to cut the film, so that the film is completely bound. At the same time, the cut-off film on the upper and lower ends of the medicine box is sealed together, thereby completing the binding work of the medicine box.
如上面所述,薄膜是由薄膜输送系统1输送的,如图3所示,该薄膜输送系统1包括有位于上方的两个供膜单元10与位于下方的两个供膜单元10,每个供膜单元10包括有用于放置膜卷的膜卷辊101、用于薄膜切断与封合的薄膜封切机构103以及用于薄膜检测的断膜检测器102,该断膜检测器102与薄膜封切机构103之间信号连接。As mentioned above, the film is conveyed by the film conveying system 1. As shown in FIG. 3, the film conveying system 1 includes two film supply units 10 located above and two film supply units 10 located below, each The film supply unit 10 includes a film roll 101 for placing a film roll, a film sealing and cutting mechanism 103 for film cutting and sealing, and a film break detector 102 for film detection. The film break detector 102 and the film sealing and cutting mechanism Signal connection between 103.
如图6所示,上方的两个供膜单元10与下方的两个供膜单元10都放好膜卷后,需要事先进行接膜。上方两个供膜单元10的接膜原理与下方两个供膜单元10的接膜原理相同,下面以上方两个供膜单元10为列,说明两个对应供膜单元10之间的接膜原理:图7所示,左边的供膜单元10正常供膜,右边供膜单元10上的膜卷牵过来放置在左边供膜单元的薄膜封切机构13内,让左边膜卷的薄膜与右边膜卷的薄膜并排,当左边供膜单元的断膜检测器102检测到左边膜卷的薄膜用完时(断膜检测器102可以是光电眼检测器,也可以是机械式检测器,只要能检测薄膜用尽即可),断膜检测器102将信号传给左边供膜单元的薄膜封切机构103(即两者信号连接),薄膜封切机构103切断左边膜卷的薄膜,并同时将右边膜卷的头部热封接合到左边膜卷的尾部,这样右边的膜卷就续接上,继续供膜,同时通过人工将新的膜卷放置在左边供膜单元的膜卷辊101上,并将新的膜卷牵过来放置在右边供膜单元10的薄膜封切机构内。如此循环,机器不需要停机,操作简单,接膜可靠。As shown in FIG. 6, after the two film supply units 10 above and the two film supply units 10 below have placed the film rolls, the film needs to be spliced in advance. The film bonding principle of the two film supply units 10 above is the same as the film bonding principle of the two film supply units 10 below. Principle: As shown in Figure 7, the film supply unit 10 on the left normally supplies film, and the film roll on the film supply unit 10 on the right is pulled over and placed in the film sealing and cutting mechanism 13 of the film supply unit on the left, so that the film on the left film roll and the film on the right The film rolls are arranged side by side. When the film break detector 102 of the left film supply unit detects that the film on the left film roll is used up (the film break detector 102 can be a photoelectric eye detector or a mechanical detector, as long as it can detect The film is used up), the film break detector 102 transmits the signal to the film sealing and cutting mechanism 103 of the left film supply unit (that is, the two signals are connected), the film sealing and cutting mechanism 103 cuts the film on the left film roll, and simultaneously rolls the right film The head of the film is heat-sealed and joined to the tail of the left film roll, so that the film roll on the right is connected and the film continues to be supplied. At the same time, the new film roll is manually placed on the film roll 101 of the left film supply unit, and the The new film roll is pulled over and placed in the film sealing and cutting mechanism of the film supply unit 10 on the right. In such a cycle, the machine does not need to be shut down, the operation is simple, and the film connection is reliable.
如图4所示,薄膜封切机构103包括有膜切刀104与热封座105,膜切刀104与热封 座105通过封切动力源的驱动实现相作用,其中膜切刀104具有将薄膜切断的刀刃106以及与热封座105相作用的热封面107。当收到断膜检测器102的信号时,封切动力源驱动膜切刀104与热封座105相作用,膜切刀104的刀刃106将左右两边薄膜的下部分切断,同时膜切刀104的热封面107与热封座105相作用,将左右两边薄膜的上部分热封在一起,形成接合面108,这样就完成薄膜续接。As shown in Figure 4, the film sealing and cutting mechanism 103 includes a film cutter 104 and a heat sealing seat 105. The film cutter 104 and the heat sealing seat 105 are driven by a sealing and cutting power source to achieve interaction. The film cutter 104 has the function of cutting the film. The blade 106 and the heat cover 107 interacting with the heat sealing seat 105. When the signal from the film break detector 102 is received, the sealing and cutting power source drives the film cutter 104 to interact with the heat-sealing seat 105, and the blade 106 of the film cutter 104 cuts the lower part of the film on the left and right sides, and the film cutter 104 The heat cover 107 interacts with the heat sealing seat 105 to heat seal the upper parts of the left and right films together to form a joint surface 108, thus completing the film splicing.
当薄膜完成续接后,供膜单元的出膜点将会发生变化,如图3与图5所示,当右边的膜卷续接上后,右边供膜单元10的出膜点就会转变到右边,为了不让薄膜与其他部件产生摩擦,有必要让薄膜以竖直的张紧状态处在薄膜封切机构103内。为此,本发明在上方的两个供膜单元10之间与下方的两个供膜单元10之间均设有控膜机构11。如图5所示,控膜机构11包括有控膜辊110与驱动控膜辊110左右移动的控膜动力源111,控膜动力源111与断膜检测器102之间信号连接。当薄膜封切机构103完成切膜后,断膜检测器102将信号传给控膜机构11,控膜动力源111驱动控膜辊110向右边动作,这样右边供膜单元10的出膜点保持垂直的张紧状态,不让薄膜与其他部件产生摩擦,保证膜的正常输送。When the film is spliced, the film exit point of the film supply unit will change, as shown in Figures 3 and 5. When the film roll on the right is reconnected, the film exit point of the film supply unit 10 on the right will change. To the right, in order to prevent friction between the film and other components, it is necessary to keep the film in the film sealing and cutting mechanism 103 in a vertical tension state. To this end, the present invention is provided with a film control mechanism 11 between the two film supply units 10 above and between the two film supply units 10 below. As shown in FIG. 5, the film control mechanism 11 includes a film control roller 110 and a film control power source 111 that drives the film control roller 110 to move left and right, and a signal connection between the film control power source 111 and the film break detector 102. When the film sealing and cutting mechanism 103 finishes cutting the film, the film break detector 102 transmits a signal to the film control mechanism 11, and the film control power source 111 drives the film control roller 110 to move to the right, so that the film exit point of the right film supply unit 10 remains vertical The tensioned state of the film prevents friction between the film and other parts and ensures the normal transport of the film.
控膜动力源111控制控膜辊110左右移动可以有很多方式,比如将控膜辊110安装在滑座上,控膜动力源111驱动滑座移动。本发明具体给出一种:如图5所示,控膜辊110连接在控膜摆臂112上,控膜摆臂112一端铰接,控膜动力源111与控膜摆臂112传动连接。通过控膜动力源111的驱动,控膜摆臂112左右摆动,这样控膜辊110就实现左右移动。There are many ways for the film control power source 111 to control the left and right movement of the film control roller 110. For example, the film control roller 110 is installed on a sliding seat, and the film control power source 111 drives the sliding seat to move. The present invention specifically provides one type: as shown in FIG. 5, the film control roller 110 is connected to the film control swing arm 112, one end of the film control swing arm 112 is hinged, and the film control power source 111 is connected to the film control swing arm 112 in transmission. Driven by the film control power source 111, the film control swing arm 112 swings left and right, so that the film control roller 110 can move left and right.

Claims (10)

  1. 一种高速薄膜捆扎机,包括有机架、薄膜输送系统(1)、送盒机构(2)、叠盒机构(4)、第一推盒机构(3)、第二推盒机构(5)、纵推机构(6)、第三推盒机构(7)、以及封盒机构(8);其特征在于:所述薄膜输送系统(1)包括有位于上方的两个供膜单元(10)与位于下方的两个供膜单元(10),每个供膜单元(10)包括有用于放置膜卷的膜卷辊(101)、用于薄膜切断与封合的薄膜封切机构(103)以及用于薄膜检测的断膜检测器(102),所述断膜检测器(102)与薄膜封切机构(103)之间信号连接。A high-speed film strapping machine, including a frame, a film conveying system (1), a box feeding mechanism (2), a box stacking mechanism (4), a first box pushing mechanism (3), and a second box pushing mechanism (5) , The longitudinal pushing mechanism (6), the third box pushing mechanism (7), and the box sealing mechanism (8); characterized in that: the film conveying system (1) includes two film supply units (10) located above With the two film supply units (10) located below, each film supply unit (10) includes a film roll (101) for placing the film roll, a film sealing and cutting mechanism (103) for film cutting and sealing, and A film break detector (102) used for film detection, and the film break detector (102) is in signal connection with the film sealing and cutting mechanism (103).
  2. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:特征在于:上方的两个供膜单元(10)之间与下方的两个供膜单元(10)之间均设有控膜机构(11),所述控膜机构(11)包括有控膜辊(110)与驱动控膜辊(110)左右移动的控膜动力源(111),所述控膜动力源(111)与断膜检测器(102)之间信号连接。A high-speed film strapping machine according to claim 1, characterized in that: the two film supply units (10) above and the two film supply units (10) below are both equipped with control A film mechanism (11), the film control mechanism (11) includes a film control roller (110) and a film control power source (111) that drives the film control roller (110) to move left and right, the film control power source (111) Signal connection with the broken film detector (102).
  3. 根据权利要求2所述的一种高速薄膜捆扎机,其特征在于:所述薄膜封切机构(103)包括有膜切刀(104)与热封座(105),所述膜切刀(104)与热封座(105)通过封切动力源的驱动实现相作用,所述膜切刀(104)具与热封座(105)相作用的的刀刃(106)以及与热封座(105)相作用的热封面(107)。A high-speed film strapping machine according to claim 2, characterized in that: the film sealing and cutting mechanism (103) includes a film cutter (104) and a heat sealing seat (105), and the film cutter (104) It interacts with the heat sealing seat (105) through the driving of the sealing and cutting power source. The film cutting knife (104) has a blade (106) that interacts with the heat sealing seat (105) and interacts with the heat sealing seat (105). The role of the hot cover (107).
  4. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:所述叠盒机构(4)包括有左右设置的两个叠盒组件,每个叠盒组件包括有支撑条(41)、抬升条(40)以及下压条(43),所述支撑条(41)可转动设置并具有向内侧方向转动的趋势,所述支撑条(41)的底面具有斜面,所述抬升条(40)与驱动抬升条(40)升降的抬升动力源传动连接,所述下压条(43)位于支撑条(41)的上方,并且可升降地设在侧导向板(44)上。A high-speed film strapping machine according to claim 1, characterized in that: the box stacking mechanism (4) includes two box stacking components arranged left and right, and each box stacking component includes a support bar (41), A lifting bar (40) and a lower pressing bar (43), the support bar (41) is rotatably arranged and has a tendency to rotate inwardly, the bottom surface of the support bar (41) has an inclined surface, and the lifting bar (40) The lower pressing bar (43) is located above the supporting bar (41) and can be raised and lowered on the side guide plate (44).
  5. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:所述第一推盒机构包括有推料板(31)、水平滑座(32)、水平导轨(35)以及动力源(36),所述水平滑座(32)滑动设在水平导轨(35)上,所述水平滑座(32)上设有垂直滑座(34),所述推料板(31)通过垂直导轨(33)滑动设在垂直滑座(34)上,所述水平导轨(35)的一侧设有立着的导槽板(38),所述导槽板(38)上设有环形导槽(380),所述环形导槽(380)的下段具有向前延伸的延伸段导槽(381),所述环形导槽(380)的上段具有爬坡段(3801),所述环形导槽(380)的爬坡段(3801)与延伸段导槽(381)相连通,所述垂直导轨(33)上设有导轮(330),所述导轮(330)处于环形导槽(380)内,所述导槽板(38)上铰接有单向挡块(39),所述单向挡块(39)的摆动具有让导轮(330)从环形导槽(380)下段进入到延伸段导槽(381)的第一状态以及限制导轮(330)从延伸段导槽(381)进入环形导槽(380)下段而让导轮(330)进入环形导槽(380)上段的第二状态。A high-speed film strapping machine according to claim 1, characterized in that: the first box pushing mechanism includes a material pushing plate (31), a horizontal sliding seat (32), a horizontal guide rail (35) and a power source ( 36), the horizontal sliding seat (32) is slidably arranged on the horizontal guide rail (35), the horizontal sliding seat (32) is provided with a vertical sliding seat (34), and the pushing plate (31) passes through the vertical guide rail (33) It is slidably arranged on the vertical sliding seat (34), one side of the horizontal guide rail (35) is provided with a vertical guide groove plate (38), and the guide groove plate (38) is provided with an annular guide groove (380), the lower section of the annular guide groove (380) has an extension guide groove (381) extending forward, the upper section of the annular guide groove (380) has a climbing section (3801), the annular guide groove The climbing section (3801) of (380) is communicated with the extension guide groove (381), the vertical guide rail (33) is provided with a guide wheel (330), and the guide wheel (330) is in the annular guide groove (380). ), the guide groove plate (38) is hinged with a one-way stop (39), and the swing of the one-way stop (39) allows the guide wheel (330) to enter from the lower section of the annular guide groove (380) The first state of the extension guide groove (381) and restrict the guide wheel (330) from the extension guide groove (381) into the lower section of the annular guide groove (380) and allow the guide wheel (330) to enter the upper section of the annular guide groove (380) The second state.
  6. 根据权利要求5所述的一种高速薄膜捆扎机,其特征在于:所述导槽板(38)上的延伸段导槽(381)与环形导槽(380)的交汇处具有供单向挡块(39)摆动的摆动槽(382),所述摆动槽(382)的深度浅于环形导槽(380)的深度。A high-speed film strapping machine according to claim 5, characterized in that: the intersection of the extension guide groove (381) on the guide groove plate (38) and the annular guide groove (380) is provided with a one-way stopper. The swing groove (382) of the block (39) swings, and the depth of the swing groove (382) is shallower than the depth of the annular guide groove (380).
  7. 根据权利要求5或6所述的一种高速薄膜捆扎机,其特征在于:所述水平滑座(32)上连接有拉簧(37),所述拉簧(37)位于导槽板(38)的后侧,所述拉簧(37)的上端拉着垂直导轨(33)。A high-speed film strapping machine according to claim 5 or 6, characterized in that a tension spring (37) is connected to the horizontal sliding seat (32), and the tension spring (37) is located on the guide groove plate (38). ), the upper end of the tension spring (37) pulls the vertical guide rail (33).
  8. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:所述第二推盒机构(5)包括有左右两个推盒杆(50)以及二推动力源(57),其中一个推盒杆(50)通过正向螺套(51)连接在丝杆(53)上,另一个推盒杆(50)通过反向螺套(52)连接在丝杆(53)上,所述丝杆(53)与电机(54)传动连接,所述电机(54)安装在移动滑座(55)上,所述移动滑座(55)滑动设置直线导轨(56)上,所述二推动力源(57)与移动滑座(56)传动连接。A high-speed film strapping machine according to claim 1, characterized in that: the second box pushing mechanism (5) includes two left and right box pushing rods (50) and two driving force sources (57), one of which The box push rod (50) is connected to the screw rod (53) through a forward screw sleeve (51), and the other push box rod (50) is connected to the screw rod (53) through a reverse screw sleeve (52). The screw rod (53) is in transmission connection with a motor (54). The motor (54) is mounted on a movable sliding seat (55), and the movable sliding seat (55) is slidably arranged on a linear guide rail (56), and the two pushing The force source (57) is in transmission connection with the movable sliding seat (56).
  9. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:所述纵推机构(6)包括有纵推板(60)以及驱动纵推板(60)纵向移动的纵推动力源(61);所述第三推盒机构(7)包括有三推板(70)以及驱动三推板(70)前后移动的三推动力源(71)。A high-speed film strapping machine according to claim 1, characterized in that: the longitudinal pushing mechanism (6) includes a longitudinal pushing plate (60) and a longitudinal pushing force source (60) that drives the longitudinal pushing plate (60) to move longitudinally. 61); The third box pushing mechanism (7) includes a three pushing plate (70) and a three pushing force source (71) that drives the three pushing plate (70) to move back and forth.
  10. 根据权利要求1所述的一种高速薄膜捆扎机,其特征在于:所述封盒机构(8)包括有上封盒刀(80)与下封盒刀(81),所述上封盒刀(80)与下封盒刀(81)的前侧设有阻尼区,所述阻尼区由左右两个阻尼板(82)构成,所述阻尼板(82)上设有刷毛(83)。A high-speed film strapping machine according to claim 1, characterized in that: the box sealing mechanism (8) includes an upper box sealing knife (80) and a lower box sealing knife (81), and the upper box sealing knife (80) A damping area is provided on the front side of the lower box sealing knife (81), and the damping area is composed of two left and right damping plates (82), and bristles (83) are provided on the damping plate (82).
PCT/CN2020/085625 2020-03-30 2020-04-20 High-speed thin film strapping machine WO2021196305A1 (en)

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CN202010238032.0A CN111301743A (en) 2020-03-30 2020-03-30 High-speed film binding machine

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CN113911437B (en) * 2021-11-12 2023-04-21 福建科盛智能物流装备有限公司 Cigarette carton pile coating method
CN114872961B (en) * 2022-06-30 2022-10-04 广东仕诚塑料机械有限公司 Multi-model film roll mixed packaging system

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