WO2021190100A1 - Powder recovery and separation mechanism, system, and method for use in high-temperature environment - Google Patents
Powder recovery and separation mechanism, system, and method for use in high-temperature environment Download PDFInfo
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- WO2021190100A1 WO2021190100A1 PCT/CN2021/071509 CN2021071509W WO2021190100A1 WO 2021190100 A1 WO2021190100 A1 WO 2021190100A1 CN 2021071509 W CN2021071509 W CN 2021071509W WO 2021190100 A1 WO2021190100 A1 WO 2021190100A1
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- 230000007246 mechanism Effects 0.000 title claims abstract description 96
- 239000000843 powder Substances 0.000 title claims abstract description 88
- 238000011084 recovery Methods 0.000 title claims abstract description 76
- 238000000926 separation method Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title abstract description 9
- 238000001816 cooling Methods 0.000 claims description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000002351 wastewater Substances 0.000 claims description 12
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- 239000007924 injection Substances 0.000 claims description 5
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- 238000005507 spraying Methods 0.000 abstract description 9
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 229940098458 powder spray Drugs 0.000 abstract 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
Definitions
- the invention relates to the technical field of powder spraying, in particular to a powder recovery and separation mechanism, system and method used in a high-temperature environment.
- Thermal spraying is the process of heating powdered materials into a molten or semi-molten state and spraying them onto the surface of the workpiece to be repaired by high-speed airflow to form a dense functional coating. It is often used to repair or improve the surface performance of key components. However, the actual spraying conditions are complex and diverse. The sprayed powder cannot be fully melted in the flame flow and cannot be deposited on the surface to be repaired. High-speed shooting powder particles often collide with each other in a complex gas field and deviate from the original direction, melting the powder particles.
- the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve the powder utilization rate and reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions.
- the present invention proposes a powder recovery and separation mechanism for high temperature environments, including a box body and a mesh screen mechanism arranged inside the box body.
- the mesh screen mechanism is connected to a power source, and the power source can drive the mesh screen mechanism to rotate.
- the powder attached to the screen mechanism is centrifuged.
- the mesh screen mechanism includes a plurality of single mesh screens arranged in parallel, and each single mesh screen is connected to a power source.
- each of the single mesh screens has a circular shape, and the periphery of each single mesh screen is provided with gear teeth for engaging a power source.
- each single mesh screen includes a first ring member, a second ring member and a screen mesh, the first ring member and the second ring member are buckled together, and the screen mesh is installed on the first ring member.
- the first ring member includes a first frame body having an annular shape, an annular collection groove is opened in the first frame body, and an annular sliding groove is formed on both the top side and the bottom side of the first frame; Gear teeth are arranged on the periphery of a frame body, and the gear teeth can drive the first ring member to perform centrifugal movement by meshing with the power source; the first frame body also has a groove-shaped structure for installing a screen.
- the second ring member includes a second frame body in a ring shape, a spherical joint is provided on one side of the second frame body, and the joint can be connected to the top side and/or bottom of the first frame body.
- the second frame body is positioned by the spherical joint and the annular slide groove; the other side of the second frame body is provided with a plurality of springs, the springs are connected to the box body, and a certain pre-tensioning force is provided to fix the net through the springs.
- the screen mechanism facilitates the clamping and removal of the screen.
- the present invention proposes a powder recovery and separation system for use in a high temperature environment, which includes an air collection box, a negative pressure source, a cooling mechanism, the recovery and separation mechanism as described in the first aspect, a waste water tank, and an air collection box.
- the top side of the gas collecting port is connected with a funnel-shaped gas collecting port, the gas collecting box is also connected with the negative pressure source and the cooling mechanism, the cooling mechanism is connected with the recovery and separation mechanism, and the recovery and separation mechanism is connected with the negative pressure source and the waste water tank.
- the negative pressure source includes a first negative pressure source and a second negative pressure source, the first negative pressure source is connected to the air collecting box, and the second negative pressure source is connected to the recovery and separation mechanism.
- the first negative pressure source and the second negative pressure source can be independently switched on and off respectively.
- the cooling mechanism includes a cooling box and a cooling fan connected above the cooling box; the left side of the cooling box is provided with a water injection port and a water outlet, and a cooling pipe is installed on the bottom side of the cooling box to cool The left side of the box is also provided with an observation window; the front and rear sides of the cooling box are equipped with ventilation windows, and the cooling box is also connected to a recovery and separation mechanism.
- the box of the recovery and separation mechanism is connected to the cooling mechanism.
- the box body of the powder and particle recovery mechanism is also connected to a waste water tank.
- the present invention also provides a powder recovery and separation method, using the powder recovery and separation system used in a high temperature environment as described in the second aspect, including the following steps:
- the powder enters the air collecting box through the collection port, and then enters the cooling box for cooling;
- the second negative pressure source when an abnormality in powder recovery and separation is found, the second negative pressure source is turned on, and the negative pressure value of the second negative pressure source is set to be smaller than the first negative pressure source, so that the gas in the box of the powder recovery and separation mechanism Flow from bottom to top, thereby blowing up the powder stuck in the screen, and collecting the powder in the collection tank in time through the centrifugal action of the screen mechanism.
- the abnormality of powder recovery and separation is the case where the powder is stuck in the gap in the screen and cannot be collected in the collection tank by centrifugation.
- the technical solution disclosed in the present invention achieves the purpose of recovering and separating dust in a high-temperature environment.
- the powder is cooled by a cooling box, which prevents the powder particles at high temperature from adhering to the inner wall of the pipe or the gap of the filter, causing powder Incomplete recovery and clogged filter.
- the technical scheme disclosed in the present invention designs a multi-stage recovery and separation device for mixing multiple powders, which can fully separate powder particles of different particle sizes.
- the technical scheme disclosed in the present invention uses a back-blowing device to avoid powder particles from clogging the filter screen, and at the same time uses a centrifugal device to further recover the powder in the filter screen, and a slot-type filter screen device can be used to quickly and easily recover the filter screen. Powder particles.
- FIG. 1 is a schematic diagram of the overall structure of one or more embodiments of the present invention.
- Figure 2a is a schematic front side view of the cooling mechanism structure of one or more embodiments of the present invention.
- Fig. 2b is a schematic view of the left side of the cooling mechanism structure of one or more embodiments of the present invention.
- Fig. 3 is a schematic diagram of the cooling pipe structure of one or more embodiments of the present invention.
- Figure 5 is a schematic diagram of a single mesh screen according to one or more embodiments of the present invention.
- Fig. 6a is a schematic top view of a first ring member of one or more embodiments of the present invention.
- Fig. 6b is a cross-sectional view of the first ring member of one or more embodiments of the present invention taken along line A-A in Fig. 5a,
- Figure 6c is an elevation view of the first ring member of one or more embodiments of the present invention.
- Fig. 7 is a schematic diagram of a second ring member of one or more embodiments of the present invention.
- Figure 8a is a front view of the recovery and separation mechanism of one or more embodiments of the present invention.
- Fig. 8b is a schematic diagram of the mesh screen and pinion assembly cut along D-D in Fig. 7a according to one or more embodiments of the present invention.
- Air collecting box 2. Air collecting port, 3. First pipe, 4. Cooling mechanism, 41. Cooling box, 42. Ventilation window, 43. First air inlet, 44. Second air outlet , 45. Cooling fan, 46. Observation window, 47. Water injection port, 48. Water outlet, 49. Cooling pipe, 5. Second pipe, 6. Recovery and separation mechanism, 601. Second air inlet, 602. Recovery and separation The box body of the mechanism, 603. Mesh sealing cover, 604. Fixed table, 605. Fixed pillar, 606. Third air outlet, 607. Motor, 608. Gear bushing, 609. Straight connecting rod, 610. Pinion, 611. Single mesh screen, 612. Spherical joint, 613. Second ring, 614. Spring, 615. Screen, 616. Chute, 617. Collection trough, 618. Gear teeth, 619. First ring, 7. Waste water tank, 8. Magnetic control switch, 9. The third pipe, 10. The second fan, 11. The first fan.
- the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve powder utilization. At the same time, it can reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions. It will be described with reference to the embodiments and drawings.
- a powder recovery and separation mechanism 6 used in a high temperature environment includes a box body and a mesh screen mechanism arranged inside the box body.
- the mechanism is connected with a power source, and the power source can drive the mesh-screen mechanism to rotate, thereby centrifuging the powder attached to the mesh-screen mechanism.
- the power source in this embodiment selects a motor 607, and the motor 607 is connected to a gear sleeve 608, and the gear sleeve 608 is provided with a plurality of pinions 610 to engage and drive the mesh screen mechanism.
- the mesh screen mechanism includes a plurality of single mesh screens 611 arranged in parallel, and each single mesh screen 611 is connected to a power source.
- Each single mesh screen 611 has a circular shape, and gear teeth 618 are provided on the periphery of each single mesh screen 611.
- Each single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615.
- the first ring 619 and the second ring 613 are buckled together, and the screen 615 is installed on the first ring 619.
- the first ring member 619 includes a first frame body in a circular ring shape.
- the first frame body has a groove-shaped structure for installing a screen, and the screen is installed in the groove-shaped structure; the first frame body also has a ring-shaped collector It can be understood that the groove-shaped structure and the annular collecting groove 617 are connected; the top and bottom sides of the first frame are provided with annular slide grooves 616; the periphery of the first frame is provided with gear teeth 618, The teeth 618 can drive the first ring member 619 to perform centrifugal movement by meshing with the power source.
- the second ring member 613 includes a second frame body having a ring shape.
- One side of the second frame body is provided with a spherical joint.
- the joint can be connected to the top side and/or bottom side of the first frame.
- the body is positioned through the spherical joint 612 and the annular slide groove 616 to achieve positioning;
- the other side of the second frame body is provided with a plurality of springs 614, the springs 614 are connected to the box, and the springs 614 provide a certain pretension to fix the net.
- the screen mechanism facilitates the clamping and removal of the screen.
- the meshes of the screens 615 installed in each single mesh screen 611 are different.
- the screens 615 of the single mesh screens 611 are arranged from top to bottom.
- the mesh number is arranged from small to large.
- the box body in order to fix each single mesh screen 611 in the box body, the box body is provided with an outward protrusion as the mesh screen sealing cover 603 where the single mesh screen 611 is installed.
- each single mesh screen 611 can touch the mesh sealing cover 603, thereby playing a fixed clamping role.
- a powder recovery and separation device used in a high temperature environment includes a gas collecting box 1, and the top surface of the gas collecting box 1 is connected in a funnel shape.
- the right side of the gas collecting box 1 is connected to the first fan 11 that provides negative pressure, the rear side of the gas collecting box 1 is provided with a first air outlet, and the first air outlet of the gas collecting box 1 is connected to the first air outlet.
- the pipe 3 is connected to the first air inlet 43 of the cooling mechanism 4 through the first pipe 3; the cooling mechanism 4 is also provided with a second air outlet 44, and the second air outlet 44 of the cooling mechanism 4 is connected to the second pipe 5 through the first pipe 3.
- the second pipe 5 is connected to the second air inlet 601 of the recovery and separation mechanism 6; the recovery and separation mechanism 6 is also provided with a third air outlet 606, and the third air outlet 606 of the recovery and separation mechanism 6 is connected to the third pipe 9 through the third pipe 9.
- the second fan 10 with a reverse blowing effect is connected, and the third air inlet of the waste water tank 7 is connected through a third pipe 9.
- the third air inlet of the waste water tank 7 is provided with a magnetic control switch 8 that controls the flow of the pipe.
- the cooling mechanism 4 includes a cooling box 41 and a cooling fan 45 connected above the cooling box 41 to cool the water in the cooling box 41 by air cooling; a water injection port 47 is opened on the left side of the cooling box 41 And the water outlet 48, the cooling pipe 49 is installed on the bottom side of the cooling box 41, and an observation window 46 is opened on the left side of the cooling box 41; the cooling water can be injected through the water injection port 47, and the height of the cooling water can be observed through the observation window 46. It is determined that the water level is higher than the cooling pipe 49 at the inner bottom end of the cooling box 41.
- the cooling water pipe has a three-layer structure to ensure sufficient cooling effect.
- the water outlet 48 on the left side of the cooling box 41 can remove excess water.
- the front and rear sides of the cooling box 41 are provided with ventilation windows 42 to exchange heat with the outside.
- the rear side of the cooling box 41 is provided with a first air inlet 43 and a second air outlet 44, and a cooling pipe 49 The two ends are connected, and the second air outlet 44 is connected to the recovery and separation mechanism 6 through the second pipe 5.
- the cooling mechanism 4 cools the water in the box by air cooling, and then further cools the gas in the pipe through sufficient contact between the cooling water and the cooling pipe 49, and the cooling rate of the gas can be adjusted by adjusting the rotation speed of the cooling fan 45.
- the recovery and separation mechanism 6 includes a cylindrical recovery and separation box.
- the top side of the recovery and separation box is provided with a second air inlet 601 to introduce the cooled gas into the recovery and separation mechanism 6;
- the mesh screen sealing cover 603 is provided on the outside of the mesh screen mechanism to achieve the effect of sealing the overall mechanism; the rear side of the recovery and separation mechanism 6 is provided with a gear sleeve 608 and a motor 607 ,
- the motor 607 is connected to and drives the gear bushing 608,
- the gear bushing 608 is connected with a straight connecting rod 609,
- the straight connecting rod 609 is connected with a plurality of pinion gears 610, the chain rod through which the motor 607 drives a plurality of pinion gears 610 to be directly connected
- the rod 609 rotates on a shaft, and the pinion 610 drives the screen mechanism to perform centrifugal movement, which effectively separates the residues in the screen 615 around the periphery to achieve a collection effect, and at the same time avoids the drawbacks of the screen 615 that is easy to block under long-term use .
- the mesh screen mechanism includes a plurality of single mesh screens 611, and the plurality of single mesh screens 611 are arranged in a vertical direction and fixed in the recovery separation box;
- the single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615.
- the screen 615 is circular.
- the screen 615 is mounted on the first ring 619, the first ring 619 and the second ring 615.
- Piece 613 is positioned and locked.
- the first ring member 619 includes a first frame body in a circular ring shape.
- the first frame body is provided with an annular collection groove 617.
- the top and bottom sides of the first frame body are both provided with an annular slide groove 616, and the annular slide groove 616
- the cross-sectional shape is a trapezoid; a ring of gear teeth 618 is provided on the periphery of the first frame, and the gear teeth 618 can engage with the pinion 610 to drive the first ring 619 to perform centrifugal movement;
- the first frame also has a screen for installing ⁇ Slot-like structure.
- the second ring member 613 includes a second frame body in a ring shape.
- One side of the second frame body is provided with a spherical joint.
- the second frame body cooperates with the annular sliding groove 616 through the spherical joint 612 to achieve the positioning effect;
- the other side of the second frame body is provided with a plurality of springs 614, and the spring 614 is connected to the box body of the recovery and separation mechanism 6 through the spring 614 Provide a certain pre-tightening force to fix the mesh screen mechanism.
- the powder with different particle sizes in the screen 615 can be recovered by filtration, which is beneficial to the further recovery of the powder. deal with.
- the lower end of the recovery and separation mechanism 6 is connected to a fixed platform 604, which serves to fix the recovery and separation box on the ground or other supporting foundations.
- the bottom side of the fixed platform 604 is connected to a number of fixed pillars 605 to support;
- the two fans 10 are connected, and a magnetic control switch 8 is provided at the interface of the waste water tank 7 to control the opening and closing of the pipeline.
- the wind intensity of the second fan 10 is greater than that of the first fan 11, which plays a role of blowback.
- the powder recovery and separation is abnormal, it is mainly because the powder is stuck in the gap in the screen 615 and cannot be collected in the collection tank 617 by centrifugation.
- the pipe of the waste water tank 7 can be closed by the magnetic switch 8 and the first
- the second fan 10 because the wind strength is greater than the strength of the first fan 11, the gas flows from bottom to top, thereby blowing up the powder stuck in the screen 615, and the powder is collected in the collection tank 617 in time by the centrifugal effect of the screen mechanism.
- the waste water tank 7 is mainly filled with water, which is used to absorb the ultrafine heavy metal particles and dust brought from the air, so as to avoid escaping into the air and causing harm to the human body and environmental pollution.
- a powder recovery and separation method is disclosed, using a powder recovery and separation device suitable for high-temperature environments as described in Example 2, including the following steps:
- the pipe of the waste water tank 7 can be closed through the magnetic control switch 8, and the second fan 10 can be turned on. Since the strength of the wind is greater than the strength of the first fan 11, there is a gas from Flow downward and upward, thereby blowing up the powder stuck in the screen 615, and collecting the powder in the collection tank 617 in time through the centrifugal action of the screen mechanism.
- step 4 the abnormality of powder recovery and separation is mainly caused by the powder being stuck in the gaps in the screen 615 and cannot be collected in the collection tank 617 by centrifugation.
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Abstract
Description
Claims (10)
- 一种用于高温环境下的粉末回收分离机构,其特征在于,包括箱体以及设于箱体内部的网筛机构,网筛机构连接动力源,动力源能够驱动网筛机构转动,从而使附着于网筛机构的粉末离心。A powder recovery and separation mechanism used in a high temperature environment, which is characterized by comprising a box body and a mesh screen mechanism arranged inside the box body. The mesh screen mechanism is connected to a power source. Centrifuge the powder in the mesh screen mechanism.
- 如权利要求1所述的用于高温环境下的粉末回收分离机构,其特征在于,所述网筛机构包括多个平行设置的单体网筛,每个单体网筛均连接动力源。The powder recovery and separation mechanism used in a high-temperature environment according to claim 1, wherein the mesh screen mechanism comprises a plurality of monomer mesh screens arranged in parallel, and each of the monomer mesh screens is connected to a power source.
- 如权利要求2所述的用于高温环境下的粉末回收分离机构,其特征在于,每个所述单体网筛均呈圆形,每个所述单体网筛的外围均设有用于啮合动力源的轮齿。The powder recovery and separation mechanism used in a high-temperature environment according to claim 2, wherein each of the monomer mesh screens has a circular shape, and the periphery of each of the monomer mesh screens is provided for meshing The gear teeth of the power source.
- 如权利要求2所述的用于高温环境下的粉末回收分离机构,其特征在于,每个单体网筛均包括第一环形件、第二环形件和筛网,第一环形件和第二环形件扣合,筛网安装于第一环形件。The powder recovery and separation mechanism for high temperature environments according to claim 2, wherein each single mesh screen includes a first ring member, a second ring member and a screen, the first ring member and the second ring The ring member is buckled, and the screen is installed on the first ring member.
- 如权利要求4所述的用于高温环境下的粉末回收分离机构,其特征在于,所述第一环形件包括呈圆环状的第一框体,第一框体内开有环形收集槽,第一框体的顶侧面和底侧面均开设环形滑槽;第一框体的外围设有轮齿,轮齿能够通过与动力源啮合进而带动第一环形件做离心运动;所述第一框体内还具有用于安装筛网的槽状结构。The powder recovery and separation mechanism used in a high-temperature environment according to claim 4, wherein the first ring member comprises a first frame body in a circular ring shape, and an annular collection groove is opened in the first frame body. Both the top and bottom sides of a frame are provided with annular slide grooves; the outer periphery of the first frame is provided with gear teeth, which can engage with the power source to drive the first ring member to perform centrifugal movement; It also has a trough-like structure for installing the screen.
- 如权利要求4所述的用于高温环境下的粉末回收分离机构,其特征在于,所述第二环形件包括呈环状的第二框体,第二框体的一侧设有呈球形的接头,接头能够对接第一框体的顶侧面和/或底侧面;第二框体的另一侧设有多个弹簧,弹簧连接在所述箱体。The powder recovery and separation mechanism for high-temperature environments according to claim 4, wherein the second ring member includes a second frame body in a ring shape, and one side of the second frame body is provided with a spherical shape The joint can be connected to the top side and/or the bottom side of the first frame body; the other side of the second frame body is provided with a plurality of springs, and the springs are connected to the box body.
- 一种用于高温环境下的粉末回收分离系统,包括集气箱、负压源、冷却机构、如权利要求1~6任意一项所述的回收分离机构和废水箱,集气箱的顶侧 面连通呈漏斗状的集气口,集气箱还连通负压源和冷却机构,冷却机构连通回收分离机构,回收分离机构连通负压源和废水箱。A powder recovery and separation system used in a high temperature environment, comprising a gas collection box, a negative pressure source, a cooling mechanism, the recovery and separation mechanism according to any one of claims 1 to 6, and a waste water tank, and the top side of the gas collection box Connected to the funnel-shaped air collecting port, the air collecting box is also connected to the negative pressure source and the cooling mechanism, the cooling mechanism is connected to the recovery and separation mechanism, and the recovery and separation mechanism is connected to the negative pressure source and the waste water tank.
- 如权利要求7所述的用于高温环境下的粉末回收分离系统,其特征在于,所述负压源包括第一负压源和第二负压源,第一负压源连通集气箱,第二负压源连通回收分离机构;第一负压源和第二负压源能够分别独立开关。The powder recovery and separation system used in a high-temperature environment according to claim 7, wherein the negative pressure source includes a first negative pressure source and a second negative pressure source, and the first negative pressure source is connected to the gas collecting box, The second negative pressure source is connected to the recovery and separation mechanism; the first negative pressure source and the second negative pressure source can be independently switched on and off.
- 如权利要求7所述的用于高温环境下的粉末回收分离系统,其特征在于,所述冷却机构包括冷却箱体以及连接在冷却箱体上方的冷却风机;冷却箱体左侧面开设注水口和出水口,冷却箱体内部的底侧安装冷却管,冷却箱体左侧面还开设观察窗;冷却箱体前侧面和后侧面均设有换气窗,冷却箱体还连通回收分离机构。The powder recovery and separation system used in a high-temperature environment according to claim 7, wherein the cooling mechanism includes a cooling box and a cooling fan connected above the cooling box; a water injection port is opened on the left side of the cooling box A cooling pipe is installed on the bottom side of the cooling box and the water outlet, and an observation window is also opened on the left side of the cooling box; the front and rear sides of the cooling box are equipped with ventilation windows, and the cooling box is also connected to a recovery and separation mechanism.
- 一种粉末回收分离方法,使用如权利要求8~9任意一项所述的一种用于高温环境下的粉末回收分离系统,包括以下步骤:A powder recovery and separation method using the powder recovery and separation system for high temperature environments according to any one of claims 8-9, comprising the following steps:启动第一负压源;Start the first negative pressure source;粉末由收集口进入集气箱,继而进入冷却箱体进行冷却;The powder enters the air collecting box through the collection port, and then enters the cooling box for cooling;粉末在冷却箱体内经过冷却后,进入回收分离机构进行粉尘过滤;After the powder is cooled in the cooling box, it enters the recovery and separation mechanism for dust filtration;在回收分离机构中,当发现粉末回收分离异常时,开启第二负压源,并设定第二负压源的负压数值小于第一负压源,使得粉末回收分离机构的箱体内的气体由下到上流动,从而吹起卡在筛网中的粉末,通过网筛机构的离心作用将粉末及时收集在收集槽内。In the recovery and separation mechanism, when an abnormality in powder recovery and separation is found, the second negative pressure source is turned on, and the negative pressure value of the second negative pressure source is set to be smaller than the first negative pressure source, so that the gas in the box of the powder recovery and separation mechanism Flow from bottom to top, thereby blowing up the powder stuck in the screen, and collecting the powder in the collection tank in time through the centrifugal action of the screen mechanism.
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