WO2021190100A1 - Powder recovery and separation mechanism, system, and method for use in high-temperature environment - Google Patents

Powder recovery and separation mechanism, system, and method for use in high-temperature environment Download PDF

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Publication number
WO2021190100A1
WO2021190100A1 PCT/CN2021/071509 CN2021071509W WO2021190100A1 WO 2021190100 A1 WO2021190100 A1 WO 2021190100A1 CN 2021071509 W CN2021071509 W CN 2021071509W WO 2021190100 A1 WO2021190100 A1 WO 2021190100A1
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Prior art keywords
powder
recovery
negative pressure
cooling
box
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PCT/CN2021/071509
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French (fr)
Chinese (zh)
Inventor
王黎明
冉学举
李燕乐
李方义
鹿海洋
杜际雨
张兴艺
戚小霞
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山东大学
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Publication of WO2021190100A1 publication Critical patent/WO2021190100A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00

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  • the invention relates to the technical field of powder spraying, in particular to a powder recovery and separation mechanism, system and method used in a high-temperature environment.
  • Thermal spraying is the process of heating powdered materials into a molten or semi-molten state and spraying them onto the surface of the workpiece to be repaired by high-speed airflow to form a dense functional coating. It is often used to repair or improve the surface performance of key components. However, the actual spraying conditions are complex and diverse. The sprayed powder cannot be fully melted in the flame flow and cannot be deposited on the surface to be repaired. High-speed shooting powder particles often collide with each other in a complex gas field and deviate from the original direction, melting the powder particles.
  • the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve the powder utilization rate and reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions.
  • the present invention proposes a powder recovery and separation mechanism for high temperature environments, including a box body and a mesh screen mechanism arranged inside the box body.
  • the mesh screen mechanism is connected to a power source, and the power source can drive the mesh screen mechanism to rotate.
  • the powder attached to the screen mechanism is centrifuged.
  • the mesh screen mechanism includes a plurality of single mesh screens arranged in parallel, and each single mesh screen is connected to a power source.
  • each of the single mesh screens has a circular shape, and the periphery of each single mesh screen is provided with gear teeth for engaging a power source.
  • each single mesh screen includes a first ring member, a second ring member and a screen mesh, the first ring member and the second ring member are buckled together, and the screen mesh is installed on the first ring member.
  • the first ring member includes a first frame body having an annular shape, an annular collection groove is opened in the first frame body, and an annular sliding groove is formed on both the top side and the bottom side of the first frame; Gear teeth are arranged on the periphery of a frame body, and the gear teeth can drive the first ring member to perform centrifugal movement by meshing with the power source; the first frame body also has a groove-shaped structure for installing a screen.
  • the second ring member includes a second frame body in a ring shape, a spherical joint is provided on one side of the second frame body, and the joint can be connected to the top side and/or bottom of the first frame body.
  • the second frame body is positioned by the spherical joint and the annular slide groove; the other side of the second frame body is provided with a plurality of springs, the springs are connected to the box body, and a certain pre-tensioning force is provided to fix the net through the springs.
  • the screen mechanism facilitates the clamping and removal of the screen.
  • the present invention proposes a powder recovery and separation system for use in a high temperature environment, which includes an air collection box, a negative pressure source, a cooling mechanism, the recovery and separation mechanism as described in the first aspect, a waste water tank, and an air collection box.
  • the top side of the gas collecting port is connected with a funnel-shaped gas collecting port, the gas collecting box is also connected with the negative pressure source and the cooling mechanism, the cooling mechanism is connected with the recovery and separation mechanism, and the recovery and separation mechanism is connected with the negative pressure source and the waste water tank.
  • the negative pressure source includes a first negative pressure source and a second negative pressure source, the first negative pressure source is connected to the air collecting box, and the second negative pressure source is connected to the recovery and separation mechanism.
  • the first negative pressure source and the second negative pressure source can be independently switched on and off respectively.
  • the cooling mechanism includes a cooling box and a cooling fan connected above the cooling box; the left side of the cooling box is provided with a water injection port and a water outlet, and a cooling pipe is installed on the bottom side of the cooling box to cool The left side of the box is also provided with an observation window; the front and rear sides of the cooling box are equipped with ventilation windows, and the cooling box is also connected to a recovery and separation mechanism.
  • the box of the recovery and separation mechanism is connected to the cooling mechanism.
  • the box body of the powder and particle recovery mechanism is also connected to a waste water tank.
  • the present invention also provides a powder recovery and separation method, using the powder recovery and separation system used in a high temperature environment as described in the second aspect, including the following steps:
  • the powder enters the air collecting box through the collection port, and then enters the cooling box for cooling;
  • the second negative pressure source when an abnormality in powder recovery and separation is found, the second negative pressure source is turned on, and the negative pressure value of the second negative pressure source is set to be smaller than the first negative pressure source, so that the gas in the box of the powder recovery and separation mechanism Flow from bottom to top, thereby blowing up the powder stuck in the screen, and collecting the powder in the collection tank in time through the centrifugal action of the screen mechanism.
  • the abnormality of powder recovery and separation is the case where the powder is stuck in the gap in the screen and cannot be collected in the collection tank by centrifugation.
  • the technical solution disclosed in the present invention achieves the purpose of recovering and separating dust in a high-temperature environment.
  • the powder is cooled by a cooling box, which prevents the powder particles at high temperature from adhering to the inner wall of the pipe or the gap of the filter, causing powder Incomplete recovery and clogged filter.
  • the technical scheme disclosed in the present invention designs a multi-stage recovery and separation device for mixing multiple powders, which can fully separate powder particles of different particle sizes.
  • the technical scheme disclosed in the present invention uses a back-blowing device to avoid powder particles from clogging the filter screen, and at the same time uses a centrifugal device to further recover the powder in the filter screen, and a slot-type filter screen device can be used to quickly and easily recover the filter screen. Powder particles.
  • FIG. 1 is a schematic diagram of the overall structure of one or more embodiments of the present invention.
  • Figure 2a is a schematic front side view of the cooling mechanism structure of one or more embodiments of the present invention.
  • Fig. 2b is a schematic view of the left side of the cooling mechanism structure of one or more embodiments of the present invention.
  • Fig. 3 is a schematic diagram of the cooling pipe structure of one or more embodiments of the present invention.
  • Figure 5 is a schematic diagram of a single mesh screen according to one or more embodiments of the present invention.
  • Fig. 6a is a schematic top view of a first ring member of one or more embodiments of the present invention.
  • Fig. 6b is a cross-sectional view of the first ring member of one or more embodiments of the present invention taken along line A-A in Fig. 5a,
  • Figure 6c is an elevation view of the first ring member of one or more embodiments of the present invention.
  • Fig. 7 is a schematic diagram of a second ring member of one or more embodiments of the present invention.
  • Figure 8a is a front view of the recovery and separation mechanism of one or more embodiments of the present invention.
  • Fig. 8b is a schematic diagram of the mesh screen and pinion assembly cut along D-D in Fig. 7a according to one or more embodiments of the present invention.
  • Air collecting box 2. Air collecting port, 3. First pipe, 4. Cooling mechanism, 41. Cooling box, 42. Ventilation window, 43. First air inlet, 44. Second air outlet , 45. Cooling fan, 46. Observation window, 47. Water injection port, 48. Water outlet, 49. Cooling pipe, 5. Second pipe, 6. Recovery and separation mechanism, 601. Second air inlet, 602. Recovery and separation The box body of the mechanism, 603. Mesh sealing cover, 604. Fixed table, 605. Fixed pillar, 606. Third air outlet, 607. Motor, 608. Gear bushing, 609. Straight connecting rod, 610. Pinion, 611. Single mesh screen, 612. Spherical joint, 613. Second ring, 614. Spring, 615. Screen, 616. Chute, 617. Collection trough, 618. Gear teeth, 619. First ring, 7. Waste water tank, 8. Magnetic control switch, 9. The third pipe, 10. The second fan, 11. The first fan.
  • the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve powder utilization. At the same time, it can reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions. It will be described with reference to the embodiments and drawings.
  • a powder recovery and separation mechanism 6 used in a high temperature environment includes a box body and a mesh screen mechanism arranged inside the box body.
  • the mechanism is connected with a power source, and the power source can drive the mesh-screen mechanism to rotate, thereby centrifuging the powder attached to the mesh-screen mechanism.
  • the power source in this embodiment selects a motor 607, and the motor 607 is connected to a gear sleeve 608, and the gear sleeve 608 is provided with a plurality of pinions 610 to engage and drive the mesh screen mechanism.
  • the mesh screen mechanism includes a plurality of single mesh screens 611 arranged in parallel, and each single mesh screen 611 is connected to a power source.
  • Each single mesh screen 611 has a circular shape, and gear teeth 618 are provided on the periphery of each single mesh screen 611.
  • Each single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615.
  • the first ring 619 and the second ring 613 are buckled together, and the screen 615 is installed on the first ring 619.
  • the first ring member 619 includes a first frame body in a circular ring shape.
  • the first frame body has a groove-shaped structure for installing a screen, and the screen is installed in the groove-shaped structure; the first frame body also has a ring-shaped collector It can be understood that the groove-shaped structure and the annular collecting groove 617 are connected; the top and bottom sides of the first frame are provided with annular slide grooves 616; the periphery of the first frame is provided with gear teeth 618, The teeth 618 can drive the first ring member 619 to perform centrifugal movement by meshing with the power source.
  • the second ring member 613 includes a second frame body having a ring shape.
  • One side of the second frame body is provided with a spherical joint.
  • the joint can be connected to the top side and/or bottom side of the first frame.
  • the body is positioned through the spherical joint 612 and the annular slide groove 616 to achieve positioning;
  • the other side of the second frame body is provided with a plurality of springs 614, the springs 614 are connected to the box, and the springs 614 provide a certain pretension to fix the net.
  • the screen mechanism facilitates the clamping and removal of the screen.
  • the meshes of the screens 615 installed in each single mesh screen 611 are different.
  • the screens 615 of the single mesh screens 611 are arranged from top to bottom.
  • the mesh number is arranged from small to large.
  • the box body in order to fix each single mesh screen 611 in the box body, the box body is provided with an outward protrusion as the mesh screen sealing cover 603 where the single mesh screen 611 is installed.
  • each single mesh screen 611 can touch the mesh sealing cover 603, thereby playing a fixed clamping role.
  • a powder recovery and separation device used in a high temperature environment includes a gas collecting box 1, and the top surface of the gas collecting box 1 is connected in a funnel shape.
  • the right side of the gas collecting box 1 is connected to the first fan 11 that provides negative pressure, the rear side of the gas collecting box 1 is provided with a first air outlet, and the first air outlet of the gas collecting box 1 is connected to the first air outlet.
  • the pipe 3 is connected to the first air inlet 43 of the cooling mechanism 4 through the first pipe 3; the cooling mechanism 4 is also provided with a second air outlet 44, and the second air outlet 44 of the cooling mechanism 4 is connected to the second pipe 5 through the first pipe 3.
  • the second pipe 5 is connected to the second air inlet 601 of the recovery and separation mechanism 6; the recovery and separation mechanism 6 is also provided with a third air outlet 606, and the third air outlet 606 of the recovery and separation mechanism 6 is connected to the third pipe 9 through the third pipe 9.
  • the second fan 10 with a reverse blowing effect is connected, and the third air inlet of the waste water tank 7 is connected through a third pipe 9.
  • the third air inlet of the waste water tank 7 is provided with a magnetic control switch 8 that controls the flow of the pipe.
  • the cooling mechanism 4 includes a cooling box 41 and a cooling fan 45 connected above the cooling box 41 to cool the water in the cooling box 41 by air cooling; a water injection port 47 is opened on the left side of the cooling box 41 And the water outlet 48, the cooling pipe 49 is installed on the bottom side of the cooling box 41, and an observation window 46 is opened on the left side of the cooling box 41; the cooling water can be injected through the water injection port 47, and the height of the cooling water can be observed through the observation window 46. It is determined that the water level is higher than the cooling pipe 49 at the inner bottom end of the cooling box 41.
  • the cooling water pipe has a three-layer structure to ensure sufficient cooling effect.
  • the water outlet 48 on the left side of the cooling box 41 can remove excess water.
  • the front and rear sides of the cooling box 41 are provided with ventilation windows 42 to exchange heat with the outside.
  • the rear side of the cooling box 41 is provided with a first air inlet 43 and a second air outlet 44, and a cooling pipe 49 The two ends are connected, and the second air outlet 44 is connected to the recovery and separation mechanism 6 through the second pipe 5.
  • the cooling mechanism 4 cools the water in the box by air cooling, and then further cools the gas in the pipe through sufficient contact between the cooling water and the cooling pipe 49, and the cooling rate of the gas can be adjusted by adjusting the rotation speed of the cooling fan 45.
  • the recovery and separation mechanism 6 includes a cylindrical recovery and separation box.
  • the top side of the recovery and separation box is provided with a second air inlet 601 to introduce the cooled gas into the recovery and separation mechanism 6;
  • the mesh screen sealing cover 603 is provided on the outside of the mesh screen mechanism to achieve the effect of sealing the overall mechanism; the rear side of the recovery and separation mechanism 6 is provided with a gear sleeve 608 and a motor 607 ,
  • the motor 607 is connected to and drives the gear bushing 608,
  • the gear bushing 608 is connected with a straight connecting rod 609,
  • the straight connecting rod 609 is connected with a plurality of pinion gears 610, the chain rod through which the motor 607 drives a plurality of pinion gears 610 to be directly connected
  • the rod 609 rotates on a shaft, and the pinion 610 drives the screen mechanism to perform centrifugal movement, which effectively separates the residues in the screen 615 around the periphery to achieve a collection effect, and at the same time avoids the drawbacks of the screen 615 that is easy to block under long-term use .
  • the mesh screen mechanism includes a plurality of single mesh screens 611, and the plurality of single mesh screens 611 are arranged in a vertical direction and fixed in the recovery separation box;
  • the single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615.
  • the screen 615 is circular.
  • the screen 615 is mounted on the first ring 619, the first ring 619 and the second ring 615.
  • Piece 613 is positioned and locked.
  • the first ring member 619 includes a first frame body in a circular ring shape.
  • the first frame body is provided with an annular collection groove 617.
  • the top and bottom sides of the first frame body are both provided with an annular slide groove 616, and the annular slide groove 616
  • the cross-sectional shape is a trapezoid; a ring of gear teeth 618 is provided on the periphery of the first frame, and the gear teeth 618 can engage with the pinion 610 to drive the first ring 619 to perform centrifugal movement;
  • the first frame also has a screen for installing ⁇ Slot-like structure.
  • the second ring member 613 includes a second frame body in a ring shape.
  • One side of the second frame body is provided with a spherical joint.
  • the second frame body cooperates with the annular sliding groove 616 through the spherical joint 612 to achieve the positioning effect;
  • the other side of the second frame body is provided with a plurality of springs 614, and the spring 614 is connected to the box body of the recovery and separation mechanism 6 through the spring 614 Provide a certain pre-tightening force to fix the mesh screen mechanism.
  • the powder with different particle sizes in the screen 615 can be recovered by filtration, which is beneficial to the further recovery of the powder. deal with.
  • the lower end of the recovery and separation mechanism 6 is connected to a fixed platform 604, which serves to fix the recovery and separation box on the ground or other supporting foundations.
  • the bottom side of the fixed platform 604 is connected to a number of fixed pillars 605 to support;
  • the two fans 10 are connected, and a magnetic control switch 8 is provided at the interface of the waste water tank 7 to control the opening and closing of the pipeline.
  • the wind intensity of the second fan 10 is greater than that of the first fan 11, which plays a role of blowback.
  • the powder recovery and separation is abnormal, it is mainly because the powder is stuck in the gap in the screen 615 and cannot be collected in the collection tank 617 by centrifugation.
  • the pipe of the waste water tank 7 can be closed by the magnetic switch 8 and the first
  • the second fan 10 because the wind strength is greater than the strength of the first fan 11, the gas flows from bottom to top, thereby blowing up the powder stuck in the screen 615, and the powder is collected in the collection tank 617 in time by the centrifugal effect of the screen mechanism.
  • the waste water tank 7 is mainly filled with water, which is used to absorb the ultrafine heavy metal particles and dust brought from the air, so as to avoid escaping into the air and causing harm to the human body and environmental pollution.
  • a powder recovery and separation method is disclosed, using a powder recovery and separation device suitable for high-temperature environments as described in Example 2, including the following steps:
  • the pipe of the waste water tank 7 can be closed through the magnetic control switch 8, and the second fan 10 can be turned on. Since the strength of the wind is greater than the strength of the first fan 11, there is a gas from Flow downward and upward, thereby blowing up the powder stuck in the screen 615, and collecting the powder in the collection tank 617 in time through the centrifugal action of the screen mechanism.
  • step 4 the abnormality of powder recovery and separation is mainly caused by the powder being stuck in the gaps in the screen 615 and cannot be collected in the collection tank 617 by centrifugation.

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Abstract

The present invention relates to the technical field of powder spray coating. Disclosed are a powder recovery and separation mechanism, system, and method for use in a high-temperature environment. The mechanism comprises a housing and a mesh screen mechanism disposed in the housing, the mesh screen mechanism is connected to a power source, and the power source can drive the mesh screen mechanism to rotate, so as to centrifuge powder attached to the mesh screen mechanism. The present invention can effectively increase the powder utilization rate, and reduce the powder diffusion risk, and can be applied to various environments and working conditions.

Description

一种用于高温环境下的粉末回收分离机构、系统和方法Powder recovery and separation mechanism, system and method used in high temperature environment 技术领域Technical field
本发明涉及粉末喷涂技术领域,具体涉及一种用于高温环境下的粉末回收分离机构、系统和方法。The invention relates to the technical field of powder spraying, in particular to a powder recovery and separation mechanism, system and method used in a high-temperature environment.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements here only provide background art related to the present invention, and do not necessarily constitute prior art.
热喷涂,是将粉末材料加热成熔融或半熔融状态,利用高速气流喷射到待修复工件表面,形成一层致密的功能涂层,常被用来修复或提高关键零部件的表面性能。但是,实际喷涂工况复杂多样,喷涂粉末在焰流中部分未能得到充分融化而无法沉积在待修复表面,高速射击粉末粒子在复杂气场中往往会相互碰撞而偏离原方向,融化粉末粒子高速撞击在待修复表面上会造成溅射而造成部分粉末流失;而在喷涂工作时,往往会造成极大的粉尘污染,特别在喷涂金属粉末时;因此现有的粉末喷涂技术具有两种缺陷,①热喷涂技术的粉末利用率低;②容易造成金属粒子弥散在空气中,吸入人体内严重时会造成金属中毒,排入到大气中则污染周边环境。因此对于热喷涂工作中对粉末的回收分离显得尤为重要。Thermal spraying is the process of heating powdered materials into a molten or semi-molten state and spraying them onto the surface of the workpiece to be repaired by high-speed airflow to form a dense functional coating. It is often used to repair or improve the surface performance of key components. However, the actual spraying conditions are complex and diverse. The sprayed powder cannot be fully melted in the flame flow and cannot be deposited on the surface to be repaired. High-speed shooting powder particles often collide with each other in a complex gas field and deviate from the original direction, melting the powder particles. High-speed impact on the surface to be repaired will cause spattering and cause part of the powder to be lost; while spraying, it will often cause great dust pollution, especially when spraying metal powder; therefore, the existing powder spraying technology has two defects ①The powder utilization rate of thermal spraying technology is low; ②It is easy to cause metal particles to be dispersed in the air, which can cause metal poisoning when inhaled into the human body, and pollute the surrounding environment when discharged into the atmosphere. Therefore, it is particularly important for the recovery and separation of powder in thermal spraying work.
发明人发现,现有的回收方式主要是针对常温下的粉末,在对粉末过滤时常常采用滤网装置,长时间使用下容易造成滤网堵塞,无法便捷回收滤网中残留物及更换滤网,且回收方式仅仅针对一种粉末回 收分离装置,无法应用于存在多种粉末混合的工作环境下。The inventor found that the existing recycling methods are mainly for powders at room temperature. Filters are often used when filtering powders. It is easy to block the filter after long-term use, and it is impossible to easily recover the residues in the filter and replace the filter. , And the recovery method is only for one kind of powder recovery and separation device, which cannot be used in a working environment where there are multiple powder mixtures.
发明内容Summary of the invention
针对现有技术中粉末喷涂回收分离工序存在的不足,本发明的目的是提供一种用于高温环境下的粉末回收分离机构、系统和方法,能够有效提高粉末利用率,同时降低粉末扩散风险,可以应用于多种环境和工况。In view of the shortcomings of the powder spraying recovery and separation process in the prior art, the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve the powder utilization rate and reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above objectives, the present invention is achieved through the following technical solutions:
第一方面,本发明提出了一种用于高温环境下的粉末回收分离机构,包括箱体以及设于箱体内部网筛机构,网筛机构连接动力源,动力源能够驱动网筛机构转动,从而使附着于网筛机构的粉末离心。In the first aspect, the present invention proposes a powder recovery and separation mechanism for high temperature environments, including a box body and a mesh screen mechanism arranged inside the box body. The mesh screen mechanism is connected to a power source, and the power source can drive the mesh screen mechanism to rotate. Thus, the powder attached to the screen mechanism is centrifuged.
作为进一步的技术方案,所述网筛机构包括多个平行设置的单体网筛,每个单体网筛均连接动力源。As a further technical solution, the mesh screen mechanism includes a plurality of single mesh screens arranged in parallel, and each single mesh screen is connected to a power source.
作为进一步的技术方案,每个所述单体网筛均呈圆形,每个所述单体网筛的外围均设有用于啮合动力源的轮齿。As a further technical solution, each of the single mesh screens has a circular shape, and the periphery of each single mesh screen is provided with gear teeth for engaging a power source.
作为进一步的技术方案,每个单体网筛均包括第一环形件、第二环形件和筛网,第一环形件和第二环形件扣合,筛网安装于第一环形件。As a further technical solution, each single mesh screen includes a first ring member, a second ring member and a screen mesh, the first ring member and the second ring member are buckled together, and the screen mesh is installed on the first ring member.
作为进一步的技术方案,所述第一环形件包括呈圆环状的第一框体,第一框体内开有环形收集槽,第一框体的顶侧面和底侧面均开设环形滑槽;第一框体的外围设有轮齿,轮齿能够通过与动力源啮合进而带动第一环形件做离心运动;第一框体内还具有用于安装筛网的槽状结构。As a further technical solution, the first ring member includes a first frame body having an annular shape, an annular collection groove is opened in the first frame body, and an annular sliding groove is formed on both the top side and the bottom side of the first frame; Gear teeth are arranged on the periphery of a frame body, and the gear teeth can drive the first ring member to perform centrifugal movement by meshing with the power source; the first frame body also has a groove-shaped structure for installing a screen.
作为进一步的技术方案,所述第二环形件包括呈环状的第二框体,第二框体的一侧设有呈球形的接头,接头能够对接第一框体的顶侧面和/或底侧面,第二框体通过球形接头与环形滑槽配合达到定位作用;第二框体的另一侧设有多个弹簧,弹簧连接在所述箱体,通过弹簧提供一定的预紧力固定网筛机构,同时方便网筛的装夹与取出。As a further technical solution, the second ring member includes a second frame body in a ring shape, a spherical joint is provided on one side of the second frame body, and the joint can be connected to the top side and/or bottom of the first frame body. On the side, the second frame body is positioned by the spherical joint and the annular slide groove; the other side of the second frame body is provided with a plurality of springs, the springs are connected to the box body, and a certain pre-tensioning force is provided to fix the net through the springs. The screen mechanism facilitates the clamping and removal of the screen.
第二方面,本发明提出了一种用于高温环境下的粉末回收分离系统,包括集气箱、负压源、冷却机构、如第一方面所述的回收分离机构和废水箱,集气箱的顶侧面连通呈漏斗状的集气口,集气箱还连通负压源和冷却机构,冷却机构连通回收分离机构,回收分离机构连通负压源和废水箱。In the second aspect, the present invention proposes a powder recovery and separation system for use in a high temperature environment, which includes an air collection box, a negative pressure source, a cooling mechanism, the recovery and separation mechanism as described in the first aspect, a waste water tank, and an air collection box. The top side of the gas collecting port is connected with a funnel-shaped gas collecting port, the gas collecting box is also connected with the negative pressure source and the cooling mechanism, the cooling mechanism is connected with the recovery and separation mechanism, and the recovery and separation mechanism is connected with the negative pressure source and the waste water tank.
作为进一步的技术方案,所述负压源包括第一负压源和第二负压源,第一负压源连接集气箱,第二负压源连接回收分离机构。第一负压源和第二负压源能够分别独立开关。As a further technical solution, the negative pressure source includes a first negative pressure source and a second negative pressure source, the first negative pressure source is connected to the air collecting box, and the second negative pressure source is connected to the recovery and separation mechanism. The first negative pressure source and the second negative pressure source can be independently switched on and off respectively.
作为进一步的技术方案,所述冷却机构包括冷却箱体以及连接在冷却箱体上方的冷却风机;冷却箱体左侧面开设注水口和出水口,冷却箱体内部的底侧安装冷却管,冷却箱体左侧面还开设观察窗;冷却箱体前侧面和后侧面均设有换气窗,冷却箱体还连通回收分离机构。As a further technical solution, the cooling mechanism includes a cooling box and a cooling fan connected above the cooling box; the left side of the cooling box is provided with a water injection port and a water outlet, and a cooling pipe is installed on the bottom side of the cooling box to cool The left side of the box is also provided with an observation window; the front and rear sides of the cooling box are equipped with ventilation windows, and the cooling box is also connected to a recovery and separation mechanism.
作为进一步的技术方案,所述回收分离机构的箱体连接所述冷却机构。As a further technical solution, the box of the recovery and separation mechanism is connected to the cooling mechanism.
作为进一步的技术方案,所述回收粉粒机构的箱体还连通废水箱。As a further technical solution, the box body of the powder and particle recovery mechanism is also connected to a waste water tank.
第三方面,本发明还提供了一种粉末回收分离方法,使用如第二方面所述的一种用于高温环境下的粉末回收分离系统,包括以下步骤:In the third aspect, the present invention also provides a powder recovery and separation method, using the powder recovery and separation system used in a high temperature environment as described in the second aspect, including the following steps:
启动第一负压源;Start the first negative pressure source;
粉末由收集口进入集气箱,继而进入冷却箱体进行冷却;The powder enters the air collecting box through the collection port, and then enters the cooling box for cooling;
粉末在冷却箱体内经过冷却后,进入回收分离机构进行粉尘过滤;After the powder is cooled in the cooling box, it enters the recovery and separation mechanism for dust filtration;
在回收分离机构中,当发现粉末回收分离异常时,开启第二负压源,并设定第二负压源的负压数值小于第一负压源,使得粉末回收分离机构的箱体内的气体由下到上流动,从而吹起卡在筛网中的粉末,通过网筛机构的离心作用将粉末及时收集在收集槽内。In the recovery and separation mechanism, when an abnormality in powder recovery and separation is found, the second negative pressure source is turned on, and the negative pressure value of the second negative pressure source is set to be smaller than the first negative pressure source, so that the gas in the box of the powder recovery and separation mechanism Flow from bottom to top, thereby blowing up the powder stuck in the screen, and collecting the powder in the collection tank in time through the centrifugal action of the screen mechanism.
粉末回收分离异常的情况,为粉末卡在了筛网中的空隙中,无法通过离心作用将其收集在收集槽内的情况。The abnormality of powder recovery and separation is the case where the powder is stuck in the gap in the screen and cannot be collected in the collection tank by centrifugation.
上述本发明的实施例的有益效果如下:The beneficial effects of the above-mentioned embodiments of the present invention are as follows:
1、本发明所公开的技术方案,实现了回收分离高温环境下的粉尘的目的,通过冷却箱体对粉末进行冷却,避免了高温下的粉末粒子粘附在管道内壁或滤网空隙,造成粉末回收不彻底与滤网堵塞的情况。1. The technical solution disclosed in the present invention achieves the purpose of recovering and separating dust in a high-temperature environment. The powder is cooled by a cooling box, which prevents the powder particles at high temperature from adhering to the inner wall of the pipe or the gap of the filter, causing powder Incomplete recovery and clogged filter.
2、本发明所公开的技术方案,针对混合多种粉末,设计多级回收分离装置,可以充分分离不同粒径粉末颗粒。2. The technical scheme disclosed in the present invention designs a multi-stage recovery and separation device for mixing multiple powders, which can fully separate powder particles of different particle sizes.
3、本发明所公开的技术方案,利用反吹装置避免粉末颗粒造成滤网堵塞,同时利用离心装置对滤网中的粉末进一步回收,利用卡槽式的滤网装置可以方便快捷回收滤网中的粉末颗粒。3. The technical scheme disclosed in the present invention uses a back-blowing device to avoid powder particles from clogging the filter screen, and at the same time uses a centrifugal device to further recover the powder in the filter screen, and a slot-type filter screen device can be used to quickly and easily recover the filter screen. Powder particles.
附图说明Description of the drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The drawings of the specification forming a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1为本发明的一个或多个实施例的整体结构示意图,FIG. 1 is a schematic diagram of the overall structure of one or more embodiments of the present invention,
图2a为本发明的一个或多个实施例的冷却机构结构前侧面示意图,Figure 2a is a schematic front side view of the cooling mechanism structure of one or more embodiments of the present invention,
图2b为本发明的一个或多个实施例的冷却机构结构左侧面示意图,Fig. 2b is a schematic view of the left side of the cooling mechanism structure of one or more embodiments of the present invention,
图3为本发明的一个或多个实施例的冷却管结构示意图,Fig. 3 is a schematic diagram of the cooling pipe structure of one or more embodiments of the present invention,
图4为本发明的一个或多个实施例的回收分离机构侧视图,4 is a side view of the recovery and separation mechanism of one or more embodiments of the present invention,
图5为本发明的一个或多个实施例的单体网筛示意图,Figure 5 is a schematic diagram of a single mesh screen according to one or more embodiments of the present invention,
图6a为本发明的一个或多个实施例的第一环形件俯视示意图,Fig. 6a is a schematic top view of a first ring member of one or more embodiments of the present invention,
图6b为本发明的一个或多个实施例的第一环形件沿图5a中的A-A剖切得到的剖视图,Fig. 6b is a cross-sectional view of the first ring member of one or more embodiments of the present invention taken along line A-A in Fig. 5a,
图6c为本发明的一个或多个实施例的第一环形件立视图,Figure 6c is an elevation view of the first ring member of one or more embodiments of the present invention,
图7为本发明的一个或多个实施例的第二环形件示意图,Fig. 7 is a schematic diagram of a second ring member of one or more embodiments of the present invention,
图8a为本发明的一个或多个实施例的回收分离机构正视图,Figure 8a is a front view of the recovery and separation mechanism of one or more embodiments of the present invention,
图8b为本发明的一个或多个实施例的沿图7a中的D-D剖切得到的网筛与小齿轮装配示意图。Fig. 8b is a schematic diagram of the mesh screen and pinion assembly cut along D-D in Fig. 7a according to one or more embodiments of the present invention.
其中,1.集气箱,2.集气口,3.第一管道,4.冷却机构,41.冷却箱体,42.换气窗,43.第一进气口,44.第二出气口,45.冷却风机,46.观察窗,47.注水口,48.出水口,49.冷却管,5.第二管道,6.回收分离机构,601.第二进气口,602.回收分离机构的箱体,603.网筛密封盖,604.固定台,605.固定支柱,606.第三出气口,607.电机,608.齿轮轴套,609.直连杆,610.小齿轮,611.单体网筛,612. 球形接头,613.第二环形件,614.弹簧,615.筛网,616.滑槽,617.收集槽,618.轮齿,619.第一环形件,7.废水箱,8.磁控开关,9.第三管道,10.第二风机,11.第一风机。Among them, 1. Air collecting box, 2. Air collecting port, 3. First pipe, 4. Cooling mechanism, 41. Cooling box, 42. Ventilation window, 43. First air inlet, 44. Second air outlet , 45. Cooling fan, 46. Observation window, 47. Water injection port, 48. Water outlet, 49. Cooling pipe, 5. Second pipe, 6. Recovery and separation mechanism, 601. Second air inlet, 602. Recovery and separation The box body of the mechanism, 603. Mesh sealing cover, 604. Fixed table, 605. Fixed pillar, 606. Third air outlet, 607. Motor, 608. Gear bushing, 609. Straight connecting rod, 610. Pinion, 611. Single mesh screen, 612. Spherical joint, 613. Second ring, 614. Spring, 615. Screen, 616. Chute, 617. Collection trough, 618. Gear teeth, 619. First ring, 7. Waste water tank, 8. Magnetic control switch, 9. The third pipe, 10. The second fan, 11. The first fan.
为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。In order to show the position of each part, the distance or size between each other is exaggerated, and the schematic diagram is only for illustration.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are all illustrative and are intended to provide further descriptions of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非本发明另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the present invention clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and/or "including" are used in this specification, they Indicate the existence of features, steps, operations, devices, components, and/or combinations thereof;
为了方便叙述,本发明中如果出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up", "down", "left", and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left, and right directions of the drawings themselves, and do not limit the structure. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
术语解释部分:本发明中的术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直 接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明的具体含义。Term explanation part: The terms "installed", "connected", "connected", "fixed" and other terms in the present invention should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or a whole; It can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, an internal connection between two components, or an interaction relationship between two components. For those of ordinary skill in the art The specific meaning of the above terms in the present invention can be understood according to the specific situation.
正如背景技术所介绍的,针对现有技术中粉末喷涂中回收分离工序存在的不足,本发明的目的是提供一种用于高温环境下的粉末回收分离机构、系统和方法,能够有效提高粉末利用率,同时降低粉末扩散风险,可以应用于多种环境和工况,现结合实施例和附图加以说明。As described in the background art, in view of the shortcomings of the recovery and separation process in powder spraying in the prior art, the purpose of the present invention is to provide a powder recovery and separation mechanism, system and method used in a high-temperature environment, which can effectively improve powder utilization. At the same time, it can reduce the risk of powder diffusion. It can be applied to a variety of environments and working conditions. It will be described with reference to the embodiments and drawings.
实施例1Example 1
本发明的一种典型的实施方式中,如图4~图7b所示,一种用于高温环境下的粉末回收分离机构6,包括箱体以及设于箱体内部的网筛机构,网筛机构连接动力源,动力源能够驱动网筛机构转动,从而使附着于网筛机构的粉末离心。In a typical embodiment of the present invention, as shown in Figures 4 to 7b, a powder recovery and separation mechanism 6 used in a high temperature environment includes a box body and a mesh screen mechanism arranged inside the box body. The mechanism is connected with a power source, and the power source can drive the mesh-screen mechanism to rotate, thereby centrifuging the powder attached to the mesh-screen mechanism.
可以理解的是,本实施例中的动力源选择电机607,电机607连接一齿轮轴套608,齿轮轴套608设有多个的小齿轮610,以啮合并驱动网筛机构。It can be understood that the power source in this embodiment selects a motor 607, and the motor 607 is connected to a gear sleeve 608, and the gear sleeve 608 is provided with a plurality of pinions 610 to engage and drive the mesh screen mechanism.
所述网筛机构包括多个平行设置的单体网筛611,每个单体网筛611均连接动力源。The mesh screen mechanism includes a plurality of single mesh screens 611 arranged in parallel, and each single mesh screen 611 is connected to a power source.
每个所述单体网筛611均呈圆形,每个所述单体网筛611的外围均设有轮齿618。每个单体网筛611均包括第一环形件619、第二环形件613和筛网615,第一环形件619和第二环形件613扣合,筛网615安装于第一环形件619。所述第一环形件619包括呈圆环状的第一框体,第一框体内具有用于安装筛网的槽状结构,筛网安装于槽状结构;第一 框体内还开有环形收集槽617,可以理解的是,槽状结构和环形收集槽617是连通的;第一框体的顶侧面和底侧面均开设环形滑槽616;第一框体的外围设有轮齿618,轮齿618能够通过与动力源啮合进而带动第一环形件619做离心运动。Each single mesh screen 611 has a circular shape, and gear teeth 618 are provided on the periphery of each single mesh screen 611. Each single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615. The first ring 619 and the second ring 613 are buckled together, and the screen 615 is installed on the first ring 619. The first ring member 619 includes a first frame body in a circular ring shape. The first frame body has a groove-shaped structure for installing a screen, and the screen is installed in the groove-shaped structure; the first frame body also has a ring-shaped collector It can be understood that the groove-shaped structure and the annular collecting groove 617 are connected; the top and bottom sides of the first frame are provided with annular slide grooves 616; the periphery of the first frame is provided with gear teeth 618, The teeth 618 can drive the first ring member 619 to perform centrifugal movement by meshing with the power source.
所述第二环形件613包括呈环状的第二框体,第二框体的一侧设有呈球形的接头,接头能够对接第一框体的顶侧面和/或底侧面,第二框体通过球形接头612与环形滑槽616配合达到定位作用;第二框体的另一侧设有多个弹簧614,弹簧614连接在所述箱体,通过弹簧614提供一定的预紧力固定网筛机构,同时方便网筛的装夹与取出。The second ring member 613 includes a second frame body having a ring shape. One side of the second frame body is provided with a spherical joint. The joint can be connected to the top side and/or bottom side of the first frame. The body is positioned through the spherical joint 612 and the annular slide groove 616 to achieve positioning; the other side of the second frame body is provided with a plurality of springs 614, the springs 614 are connected to the box, and the springs 614 provide a certain pretension to fix the net. The screen mechanism facilitates the clamping and removal of the screen.
可以理解的是,为了实现多级过滤,每个单体网筛611所安装的筛网615的目数是不同,本实施例中,由上到下排列的单体网筛611的筛网615目数从小到大排列。It can be understood that, in order to achieve multi-stage filtration, the meshes of the screens 615 installed in each single mesh screen 611 are different. In this embodiment, the screens 615 of the single mesh screens 611 are arranged from top to bottom. The mesh number is arranged from small to large.
可以理解的是,本实施例中,为了在箱体中固定每个单体网筛611,箱体安装单体网筛611处设有向外的突起作为网筛密封盖603。It can be understood that, in this embodiment, in order to fix each single mesh screen 611 in the box body, the box body is provided with an outward protrusion as the mesh screen sealing cover 603 where the single mesh screen 611 is installed.
可以理解的是,当多个单体网筛611均由上到下排布时,每个单体网筛611的弹簧614能够于网筛密封盖603触碰,从而起到固定夹持作用。It can be understood that when a plurality of single mesh screens 611 are arranged from top to bottom, the spring 614 of each single mesh screen 611 can touch the mesh sealing cover 603, thereby playing a fixed clamping role.
实施例2Example 2
本发明的一种典型的实施方式中,如图1~图7b所示,一种用于高温环境下的粉末回收分离装置,包括集气箱1,集气箱1的顶面连接呈漏斗状的集气口2,集气箱1的右侧面连接有提供负压的第一风机11,集气箱1的后侧面开设有第一出气口,集气箱1的第一出气 口连通第一管道3,通过第一管道3连通至冷却机构4的第一进气口43;冷却机构4还设有第二出气口44,冷却机构4的第二出气口44连通第二管道5,通过第二管道5连接回收分离机构6的第二进气口601;回收分离机构6还设有第三出气口606,回收分离机构6的第三出气口606连通第三管道9,通过第三管道9连接具有反吹作用的第二风机10,还通过第三管道9连通废水箱7的第三进气口,废水箱7的第三进气口出设置有控制管道流通的磁控开关8。第一风机11启动后,在集气箱1内形成负压,由集气口2吸入混有粉末的气体,通过集气箱1后侧面的第一出气口连接第一管道3将气体输送到冷却机构4。In a typical implementation of the present invention, as shown in Figures 1 to 7b, a powder recovery and separation device used in a high temperature environment includes a gas collecting box 1, and the top surface of the gas collecting box 1 is connected in a funnel shape. The right side of the gas collecting box 1 is connected to the first fan 11 that provides negative pressure, the rear side of the gas collecting box 1 is provided with a first air outlet, and the first air outlet of the gas collecting box 1 is connected to the first air outlet. The pipe 3 is connected to the first air inlet 43 of the cooling mechanism 4 through the first pipe 3; the cooling mechanism 4 is also provided with a second air outlet 44, and the second air outlet 44 of the cooling mechanism 4 is connected to the second pipe 5 through the first pipe 3. The second pipe 5 is connected to the second air inlet 601 of the recovery and separation mechanism 6; the recovery and separation mechanism 6 is also provided with a third air outlet 606, and the third air outlet 606 of the recovery and separation mechanism 6 is connected to the third pipe 9 through the third pipe 9. The second fan 10 with a reverse blowing effect is connected, and the third air inlet of the waste water tank 7 is connected through a third pipe 9. The third air inlet of the waste water tank 7 is provided with a magnetic control switch 8 that controls the flow of the pipe. After the first fan 11 is started, a negative pressure is formed in the gas collecting box 1, and the gas mixed with powder is sucked in from the gas collecting port 2, and the gas is delivered to the cooling through the first air outlet on the rear side of the gas collecting box 1 and connected to the first pipe 3 Institution 4.
所述冷却机构4包括冷却箱体41以及连接在冷却箱体41上方的冷却风机45,通过风冷的方式对冷却箱体41内的水进行冷却;冷却箱体41左侧面开设注水口47和出水口48,冷却箱体41内部的底侧安装冷却管49,冷却箱体41左侧面还开设观察窗46;冷却水可通过注水口47注入,通过观察窗46观察冷却水的高度,确定水位高于冷却箱体41内部底端的冷却管49,冷却水管呈现三层结构,确保冷却效果充分,通过冷却箱体41左面出水口48可以排除多余水量。The cooling mechanism 4 includes a cooling box 41 and a cooling fan 45 connected above the cooling box 41 to cool the water in the cooling box 41 by air cooling; a water injection port 47 is opened on the left side of the cooling box 41 And the water outlet 48, the cooling pipe 49 is installed on the bottom side of the cooling box 41, and an observation window 46 is opened on the left side of the cooling box 41; the cooling water can be injected through the water injection port 47, and the height of the cooling water can be observed through the observation window 46. It is determined that the water level is higher than the cooling pipe 49 at the inner bottom end of the cooling box 41. The cooling water pipe has a three-layer structure to ensure sufficient cooling effect. The water outlet 48 on the left side of the cooling box 41 can remove excess water.
冷却箱体41前侧面和后侧面均设有换气窗42,以达到与外界交换热量目的,冷却箱体41后侧面设有第一进气口43和第二出气口44,与冷却管49两端连接,第二出气口44通过第二管道5连接到回收分离机构6。The front and rear sides of the cooling box 41 are provided with ventilation windows 42 to exchange heat with the outside. The rear side of the cooling box 41 is provided with a first air inlet 43 and a second air outlet 44, and a cooling pipe 49 The two ends are connected, and the second air outlet 44 is connected to the recovery and separation mechanism 6 through the second pipe 5.
冷却机构4通过风冷现将箱体内水进行冷却,而后通过冷却水与 冷却管49的充分接触进一步对管内的气体进行冷却,通过调控冷却风机45的转速可以调控气体的冷却速率。The cooling mechanism 4 cools the water in the box by air cooling, and then further cools the gas in the pipe through sufficient contact between the cooling water and the cooling pipe 49, and the cooling rate of the gas can be adjusted by adjusting the rotation speed of the cooling fan 45.
所述回收分离机构6包括呈柱形的回收分离箱体,回收分离箱体顶侧设有第二进气口601,将冷却后的气体导入到回收分离机构6里;回收分离箱体内设有网筛机构,可以逐级过滤筛选出不同粒径粉末,网筛机构外侧设有网筛密封盖603,达到整体机构密封的效果;回收分离机构6后侧设有齿轮轴套608与电机607,电机607连接并驱动齿轮轴套608,齿轮轴套608连接有一直连杆609,直连杆609上连接有多个小齿轮610,电机607通过之链杆带动多个小齿轮610以直连杆609为轴转动,通过小齿轮610带动网筛机构进行离心运动,有效地将筛网615中的残留物分离在周边达到收集效果,同时避免筛网615在长时间的使用下容易堵塞的弊端。The recovery and separation mechanism 6 includes a cylindrical recovery and separation box. The top side of the recovery and separation box is provided with a second air inlet 601 to introduce the cooled gas into the recovery and separation mechanism 6; There is a mesh screen mechanism, which can filter out powders of different particle sizes step by step. The mesh screen sealing cover 603 is provided on the outside of the mesh screen mechanism to achieve the effect of sealing the overall mechanism; the rear side of the recovery and separation mechanism 6 is provided with a gear sleeve 608 and a motor 607 , The motor 607 is connected to and drives the gear bushing 608, the gear bushing 608 is connected with a straight connecting rod 609, the straight connecting rod 609 is connected with a plurality of pinion gears 610, the chain rod through which the motor 607 drives a plurality of pinion gears 610 to be directly connected The rod 609 rotates on a shaft, and the pinion 610 drives the screen mechanism to perform centrifugal movement, which effectively separates the residues in the screen 615 around the periphery to achieve a collection effect, and at the same time avoids the drawbacks of the screen 615 that is easy to block under long-term use .
所述网筛机构包括多个单体网筛611,多个单体网筛611在垂直方向依次排列并固定于回收分离箱体内;The mesh screen mechanism includes a plurality of single mesh screens 611, and the plurality of single mesh screens 611 are arranged in a vertical direction and fixed in the recovery separation box;
单体网筛611包括第一环形件619、第二环状件613和筛网615,筛网615呈圆形,筛网615安装于第一环形件619,第一环形件619与第二环形件613定位、卡合。The single mesh screen 611 includes a first ring 619, a second ring 613, and a screen 615. The screen 615 is circular. The screen 615 is mounted on the first ring 619, the first ring 619 and the second ring 615. Piece 613 is positioned and locked.
第一环形件619包括呈圆环状的第一框体,第一框体内开有环形收集槽617,第一框体的顶侧面和底侧面均开设环形滑槽616,且环形滑槽616的截面形状为梯形;第一框体的外围设有一圈轮齿618,轮齿618能够通过与小齿轮610啮合进而带动第一环形件619做离心运动;第一框体内还具有用于安装筛网的槽状结构。The first ring member 619 includes a first frame body in a circular ring shape. The first frame body is provided with an annular collection groove 617. The top and bottom sides of the first frame body are both provided with an annular slide groove 616, and the annular slide groove 616 The cross-sectional shape is a trapezoid; a ring of gear teeth 618 is provided on the periphery of the first frame, and the gear teeth 618 can engage with the pinion 610 to drive the first ring 619 to perform centrifugal movement; the first frame also has a screen for installing的槽状结构。 Slot-like structure.
第第二环形件613包括呈环状的第二框体,第二框体的一侧设有呈球形的接头,接头能够对接第一框体的顶侧面和/或底侧面的环形滑槽616,第二框体通过球形接头612与环形滑槽616配合达到定位作用;第二框体的另一侧设有多个弹簧614,弹簧614连接在回收分离机构6的箱体上,通过弹簧614提供一定的预紧力固定网筛机构。The second ring member 613 includes a second frame body in a ring shape. One side of the second frame body is provided with a spherical joint. , The second frame body cooperates with the annular sliding groove 616 through the spherical joint 612 to achieve the positioning effect; the other side of the second frame body is provided with a plurality of springs 614, and the spring 614 is connected to the box body of the recovery and separation mechanism 6 through the spring 614 Provide a certain pre-tightening force to fix the mesh screen mechanism.
通过这种网筛机构,在后期维修换取网筛时十分便捷,同时针对混有不用粒径的粉末气体,通过过滤回收得到筛网615中不同粒径下的粉末,有利于粉末回收后的进一步处理。Through this mesh screen mechanism, it is very convenient to exchange for mesh screen in later maintenance. At the same time, for the powder gas mixed with different particle sizes, the powder with different particle sizes in the screen 615 can be recovered by filtration, which is beneficial to the further recovery of the powder. deal with.
所述回收分离机构6下端连接固定台604,固定台604起到将回收分离箱体固定在地面或其他支撑基础作用,固定台604底侧连接若干固定支柱605,起支撑作用;固定台604底部开有第三出气口606,可以理解的是,固定台604和回收分离箱体连接形成一个相对封闭的箱体,固定台604的第三出气口606通过第三管道9与废水箱7、第二风机10连接,废水箱7接口处设有一磁控开关8,控制管道的开启与闭合,第二风机10的风力强度大于第一风机11的风力强度,这里起到反吹的作用。当发现粉末回收分离异常时,主要是粉末卡在了筛网615中的空隙中,无法通过离心作用将其收集在收集槽617内,可通过磁控开关8关闭废水箱7的管道,开启第二风机10,由于风力强度大于第一风机11强度,于是气体从下向上流动,从而吹起卡在筛网615中的粉末,通过网筛机构的离心作用将粉末及时收集在收集槽617内。The lower end of the recovery and separation mechanism 6 is connected to a fixed platform 604, which serves to fix the recovery and separation box on the ground or other supporting foundations. The bottom side of the fixed platform 604 is connected to a number of fixed pillars 605 to support; There is a third air outlet 606. It can be understood that the fixed platform 604 and the recovery and separation box are connected to form a relatively closed box. The two fans 10 are connected, and a magnetic control switch 8 is provided at the interface of the waste water tank 7 to control the opening and closing of the pipeline. The wind intensity of the second fan 10 is greater than that of the first fan 11, which plays a role of blowback. When it is found that the powder recovery and separation is abnormal, it is mainly because the powder is stuck in the gap in the screen 615 and cannot be collected in the collection tank 617 by centrifugation. The pipe of the waste water tank 7 can be closed by the magnetic switch 8 and the first The second fan 10, because the wind strength is greater than the strength of the first fan 11, the gas flows from bottom to top, thereby blowing up the powder stuck in the screen 615, and the powder is collected in the collection tank 617 in time by the centrifugal effect of the screen mechanism.
所述废水箱7内主要盛装水,用于吸收从空气中带来的超细重金 属颗粒与粉尘,避免逸散到空气中造成人体危害和环境污染。The waste water tank 7 is mainly filled with water, which is used to absorb the ultrafine heavy metal particles and dust brought from the air, so as to avoid escaping into the air and causing harm to the human body and environmental pollution.
实施例3Example 3
本发明的一种典型的实施方式中,公开了一种粉末回收分离方法,使用如实施例2所述的一种适用于高温环境下的粉末回收分离装置,包括以下步骤:In a typical embodiment of the present invention, a powder recovery and separation method is disclosed, using a powder recovery and separation device suitable for high-temperature environments as described in Example 2, including the following steps:
1)启动第一风机11;1) Start the first fan 11;
2)粉末由收集口进入集气箱1,继而进入冷却箱体41进行冷却;2) The powder enters the gas collecting box 1 through the collection port, and then enters the cooling box 41 for cooling;
3)粉末在冷却箱体41内经过冷却后,进入回收分离机构6进行粉尘过滤;3) After the powder is cooled in the cooling box 41, it enters the recovery and separation mechanism 6 for dust filtration;
4)在回收分离机构6中,当发现粉末回收分离异常时,可通过磁控开关8关闭废水箱7的管道,开启第二风机10,由于风力强度大于第一风机11强度,于是呈现气体从下向上流动,从而吹起卡在筛网615中的粉末,通过网筛机构的离心作用将粉末及时收集在收集槽617内。4) In the recovery and separation mechanism 6, when an abnormality in powder recovery and separation is found, the pipe of the waste water tank 7 can be closed through the magnetic control switch 8, and the second fan 10 can be turned on. Since the strength of the wind is greater than the strength of the first fan 11, there is a gas from Flow downward and upward, thereby blowing up the powder stuck in the screen 615, and collecting the powder in the collection tank 617 in time through the centrifugal action of the screen mechanism.
步骤4)中,粉末回收分离异常的情况,主要是粉末卡在了筛网615中的空隙中,无法通过离心作用将其收集在收集槽617内。In step 4), the abnormality of powder recovery and separation is mainly caused by the powder being stuck in the gaps in the screen 615 and cannot be collected in the collection tank 617 by centrifugation.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

  1. 一种用于高温环境下的粉末回收分离机构,其特征在于,包括箱体以及设于箱体内部的网筛机构,网筛机构连接动力源,动力源能够驱动网筛机构转动,从而使附着于网筛机构的粉末离心。A powder recovery and separation mechanism used in a high temperature environment, which is characterized by comprising a box body and a mesh screen mechanism arranged inside the box body. The mesh screen mechanism is connected to a power source. Centrifuge the powder in the mesh screen mechanism.
  2. 如权利要求1所述的用于高温环境下的粉末回收分离机构,其特征在于,所述网筛机构包括多个平行设置的单体网筛,每个单体网筛均连接动力源。The powder recovery and separation mechanism used in a high-temperature environment according to claim 1, wherein the mesh screen mechanism comprises a plurality of monomer mesh screens arranged in parallel, and each of the monomer mesh screens is connected to a power source.
  3. 如权利要求2所述的用于高温环境下的粉末回收分离机构,其特征在于,每个所述单体网筛均呈圆形,每个所述单体网筛的外围均设有用于啮合动力源的轮齿。The powder recovery and separation mechanism used in a high-temperature environment according to claim 2, wherein each of the monomer mesh screens has a circular shape, and the periphery of each of the monomer mesh screens is provided for meshing The gear teeth of the power source.
  4. 如权利要求2所述的用于高温环境下的粉末回收分离机构,其特征在于,每个单体网筛均包括第一环形件、第二环形件和筛网,第一环形件和第二环形件扣合,筛网安装于第一环形件。The powder recovery and separation mechanism for high temperature environments according to claim 2, wherein each single mesh screen includes a first ring member, a second ring member and a screen, the first ring member and the second ring The ring member is buckled, and the screen is installed on the first ring member.
  5. 如权利要求4所述的用于高温环境下的粉末回收分离机构,其特征在于,所述第一环形件包括呈圆环状的第一框体,第一框体内开有环形收集槽,第一框体的顶侧面和底侧面均开设环形滑槽;第一框体的外围设有轮齿,轮齿能够通过与动力源啮合进而带动第一环形件做离心运动;所述第一框体内还具有用于安装筛网的槽状结构。The powder recovery and separation mechanism used in a high-temperature environment according to claim 4, wherein the first ring member comprises a first frame body in a circular ring shape, and an annular collection groove is opened in the first frame body. Both the top and bottom sides of a frame are provided with annular slide grooves; the outer periphery of the first frame is provided with gear teeth, which can engage with the power source to drive the first ring member to perform centrifugal movement; It also has a trough-like structure for installing the screen.
  6. 如权利要求4所述的用于高温环境下的粉末回收分离机构,其特征在于,所述第二环形件包括呈环状的第二框体,第二框体的一侧设有呈球形的接头,接头能够对接第一框体的顶侧面和/或底侧面;第二框体的另一侧设有多个弹簧,弹簧连接在所述箱体。The powder recovery and separation mechanism for high-temperature environments according to claim 4, wherein the second ring member includes a second frame body in a ring shape, and one side of the second frame body is provided with a spherical shape The joint can be connected to the top side and/or the bottom side of the first frame body; the other side of the second frame body is provided with a plurality of springs, and the springs are connected to the box body.
  7. 一种用于高温环境下的粉末回收分离系统,包括集气箱、负压源、冷却机构、如权利要求1~6任意一项所述的回收分离机构和废水箱,集气箱的顶侧 面连通呈漏斗状的集气口,集气箱还连通负压源和冷却机构,冷却机构连通回收分离机构,回收分离机构连通负压源和废水箱。A powder recovery and separation system used in a high temperature environment, comprising a gas collection box, a negative pressure source, a cooling mechanism, the recovery and separation mechanism according to any one of claims 1 to 6, and a waste water tank, and the top side of the gas collection box Connected to the funnel-shaped air collecting port, the air collecting box is also connected to the negative pressure source and the cooling mechanism, the cooling mechanism is connected to the recovery and separation mechanism, and the recovery and separation mechanism is connected to the negative pressure source and the waste water tank.
  8. 如权利要求7所述的用于高温环境下的粉末回收分离系统,其特征在于,所述负压源包括第一负压源和第二负压源,第一负压源连通集气箱,第二负压源连通回收分离机构;第一负压源和第二负压源能够分别独立开关。The powder recovery and separation system used in a high-temperature environment according to claim 7, wherein the negative pressure source includes a first negative pressure source and a second negative pressure source, and the first negative pressure source is connected to the gas collecting box, The second negative pressure source is connected to the recovery and separation mechanism; the first negative pressure source and the second negative pressure source can be independently switched on and off.
  9. 如权利要求7所述的用于高温环境下的粉末回收分离系统,其特征在于,所述冷却机构包括冷却箱体以及连接在冷却箱体上方的冷却风机;冷却箱体左侧面开设注水口和出水口,冷却箱体内部的底侧安装冷却管,冷却箱体左侧面还开设观察窗;冷却箱体前侧面和后侧面均设有换气窗,冷却箱体还连通回收分离机构。The powder recovery and separation system used in a high-temperature environment according to claim 7, wherein the cooling mechanism includes a cooling box and a cooling fan connected above the cooling box; a water injection port is opened on the left side of the cooling box A cooling pipe is installed on the bottom side of the cooling box and the water outlet, and an observation window is also opened on the left side of the cooling box; the front and rear sides of the cooling box are equipped with ventilation windows, and the cooling box is also connected to a recovery and separation mechanism.
  10. 一种粉末回收分离方法,使用如权利要求8~9任意一项所述的一种用于高温环境下的粉末回收分离系统,包括以下步骤:A powder recovery and separation method using the powder recovery and separation system for high temperature environments according to any one of claims 8-9, comprising the following steps:
    启动第一负压源;Start the first negative pressure source;
    粉末由收集口进入集气箱,继而进入冷却箱体进行冷却;The powder enters the air collecting box through the collection port, and then enters the cooling box for cooling;
    粉末在冷却箱体内经过冷却后,进入回收分离机构进行粉尘过滤;After the powder is cooled in the cooling box, it enters the recovery and separation mechanism for dust filtration;
    在回收分离机构中,当发现粉末回收分离异常时,开启第二负压源,并设定第二负压源的负压数值小于第一负压源,使得粉末回收分离机构的箱体内的气体由下到上流动,从而吹起卡在筛网中的粉末,通过网筛机构的离心作用将粉末及时收集在收集槽内。In the recovery and separation mechanism, when an abnormality in powder recovery and separation is found, the second negative pressure source is turned on, and the negative pressure value of the second negative pressure source is set to be smaller than the first negative pressure source, so that the gas in the box of the powder recovery and separation mechanism Flow from bottom to top, thereby blowing up the powder stuck in the screen, and collecting the powder in the collection tank in time through the centrifugal action of the screen mechanism.
PCT/CN2021/071509 2020-03-26 2021-01-13 Powder recovery and separation mechanism, system, and method for use in high-temperature environment WO2021190100A1 (en)

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