WO2021189504A1 - Two-layer-pe coextruded wood-plastic composite board and preparation method thereof - Google Patents

Two-layer-pe coextruded wood-plastic composite board and preparation method thereof Download PDF

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Publication number
WO2021189504A1
WO2021189504A1 PCT/CN2020/081952 CN2020081952W WO2021189504A1 WO 2021189504 A1 WO2021189504 A1 WO 2021189504A1 CN 2020081952 W CN2020081952 W CN 2020081952W WO 2021189504 A1 WO2021189504 A1 WO 2021189504A1
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wood
raw material
plastic
layer
weather
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PCT/CN2020/081952
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French (fr)
Chinese (zh)
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黄东辉
唐道远
张志勇
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安徽森泰木塑集团股份有限公司
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Publication of WO2021189504A1 publication Critical patent/WO2021189504A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/06Vegetal particles
    • B32B2264/062Cellulose particles, e.g. cotton
    • B32B2264/065Lignocellulosic particles, e.g. jute, sisal, hemp, flax, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/06Vegetal particles
    • B32B2264/062Cellulose particles, e.g. cotton
    • B32B2264/067Wood particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/12Mixture of at least two particles made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/04Tiles for floors or walls
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

Definitions

  • the invention relates to the technical field of plastic-wood material production, in particular to a double-layer PE co-extruded wood-plastic board and a preparation method thereof.
  • the main materials of wood-plastic outdoor flooring are PE and wood flour or bamboo flour. After adding additives, high-speed mixing, pelletizing, and then using an extruder to extrude the pellets into a molding material. This type of flooring can be used in gardens and villas. Wait for the outdoor platform.
  • Wood-plastic flooring has the same processing characteristics as wood. It can be sawed, drilled and nailed with ordinary tools. It is very convenient and can be used like ordinary wood. At the same time, it has the woody feel of wood and the water-proof and anti-corrosion properties of plastic, making it an outdoor waterproof and anti-corrosion building material with excellent performance and very durable.
  • wood-plastic materials a large amount of waste materials have become garbage, causing a great burden on the environment and resources.
  • CN104311948A discloses a formula of PE wood-plastic decorative panel, which includes component A and component B, wherein component A: wood powder 55-75, paraffin oil 0-1, component B is mainly recycled plastic, and also includes Some other antioxidants, kaolin, UV absorbers and other modifiers, etc.
  • the formula of the wood-plastic decorative panel of the invention uses recycled wood powder and recycled PE plastic as the main raw materials, and the cost is low.
  • the invention also provides a new production process that makes the maximum addition ratio of wood flour up to 70%.
  • the PE wood-plastic board prepared by this process and the aforementioned formula has the appearance of wood and imitation wood stripes, and has the advantages of low cost. It can be seen that the use of PE recycled materials in this invention not only solves the burden of the environment, but also turns waste into treasure and realizes effective resource utilization.
  • CN104890340B discloses an outdoor high-weather resistance and high-strength co-extruded plastic wood composite floor. It consists of two layers: a surface layer and an inner layer.
  • the surface layer contains 40-60 parts by weight of clear resin and modified resin 30 ⁇ 45 parts by weight, 120 mesh hardwood powder 5-20 parts by weight, calcium carbonate 1-10 parts by weight, talc 1-10 parts by weight, anti-UV agent 0.1-1 parts by weight, antioxidant 0.1-1 parts by weight, white 0.1-3 parts by weight of oil, 1.2-4.2 parts by weight of maleic anhydride grafted PP, 0.1-3 parts by weight of PE wax, 0.1-1.5 parts by weight of EBS, 0.1-3 parts by weight of zinc stearate, 2-6 parts by weight of toner
  • the proportion of the inner layer is 30-45 parts by weight of HDPE, 35-55 parts by weight of 120 mesh hardwood powder, 2-6 parts by weight of coupling agent, 5-20 parts by weight of calcium carbonate, 15-35 parts by weight of glass fiber, 0.1
  • the present invention proposes a double-layer PE co-extruded wood-plastic board.
  • the invention effectively solves the problems of poor and unstable color, weather resistance and mechanical properties of the recycled wood-plastic floor without increasing the production cost.
  • a double-layer PE co-extruded wood-plastic board comprising an environmentally friendly base material composed of a first wood-plastic material and a weather-resistant surface layer composed of a second wood-plastic material, and the weather-resistant surface layer is completely wrapped on the environmentally friendly base material
  • the first wood-plastic material is made of a first raw material containing recycled wood-plastic board crushed material and wood bamboo powder
  • the second wood-plastic material is made of a first raw material containing high-density polyethylene and wood bamboo powder.
  • Existing co-extruded sheets usually adopt a structure in which two extruded materials are connected on one side, and the present invention adopts a structure in which the weather-resistant surface layer of the outer layer completely wraps the internal environmentally friendly substrate, and the two materials are adjusted separately according to the different composition of the two materials.
  • the different cost, appearance, weather resistance and mechanical properties of the two-layer materials are fully utilized, and the good appearance, weather resistance and mechanical properties of the overall plate are formed through the co-extrusion of the two.
  • the wood and bamboo flour of the present invention includes bamboo flour, wood flour and their mixtures. In some cases, some other fiber materials can be added.
  • the addition of wood flour and bamboo flour is the key to realize the secondary processing performance of the board. , Adding wood and bamboo powder to the weather-resistant surface layer and environmentally friendly base material can realize the whole board can be sawn, planed, bonded and nailed.
  • the recycled wood-plastic board pulverized material in the first raw material contains various wood-plastic product raw materials such as PE, wood and bamboo powder, but after a long time of use, some of the components have changed, and need to be added for secondary use.
  • the environmentally friendly substrate of the present invention it is different from the board made of ordinary secondary recycled materials.
  • the environmentally friendly substrate of the present invention is used as the inner core, and its appearance is completely determined by the weather-resistant surface layer as the surface layer. Wrapping, therefore, can increase the amount of wood and bamboo powder used, and even allow a small amount of extrusion cracks, which can increase the wood properties of the overall board, and after the weathering surface layer completely wraps the inner core, the appearance and weather resistance of the overall board are both Mainly presented by the weather-resistant surface layer.
  • wood powder is added to both substrates to make the nail-holding force of the whole board uniform, especially in the secondary recycled material
  • wood and bamboo powder can also be added in large quantities, which can generally double the weight of the recycled wood-plastic board.
  • the quality requirements of these wood and bamboo powders are low, and they can be of various types and even waste wood and bamboo powder with some impurities. , So its cost is lower.
  • the addition amount of wood and bamboo powder in the weather-resistant surface layer is between 10-20%, more preferably 10-15%.
  • the addition amount reaches the addition amount of general wood plastic, such as 30 ⁇ 40%, not only the fluidity and sealability of the environmentally friendly substrate will not be able to protect the inner core of the product, but also affect the overall product Waterproof and anti-corrosion performance will also affect the weather resistance performance, which may be due to the large amount of certain cellulose that has a negative impact on the performance of the weather resistance stabilizer.
  • the weather-resistant stabilizer comprises a light stabilizer and/or an antioxidant, usually the light stabilizer accounts for 3 to 6% of the total weight of the second raw material, and the antioxidant accounts for 0.15 to 0.4% of the total weight of the second raw material. Since the weathering layer itself does not account for a high proportion of the overall plastic wood floor, the addition of these weathering stabilizers to the weathering layer greatly reduces the amount of these additives and effectively reduces the cost, even if the amount of these additives is increased. It will have a substantial impact on the cost and the overall performance of the board. In addition, some fillers and toners should usually be added to the weather-resistant layer of the present invention, and the amount and type thereof can be adjusted according to different co-extrusion processes.
  • the thickness of the weathering layer can generally be controlled below 1/5 of the environmentally friendly base material. 1.0-2.0mm is enough to meet the quality requirements. If the thickness is too thin, some lighter colors will show whiteness; if the thickness is too thick, the produced profiles will sometimes bend, so it is very important to control the thickness of the co-extrusion layer to ensure the quality of the product. Because the weathering layer is very thin, Sometimes it is difficult to co-extrusion, sometimes it even causes the warp between the two layers, and more often it is peeling during use. Although the weather-resistant layer of the present invention wraps the environmentally friendly substrate layer as a whole, this alleviates this problem to a certain extent. However, in some extreme cases, the above-mentioned defects still exist.
  • the present invention can add no more than 5% of a modifier to the first raw material and the second raw material.
  • the modifier is a terpolymer of acrylate, acrylonitrile and styrene.
  • the addition of the meta-copolymer can make the weather-resistant surface layer and the environmentally friendly substrate core layer have better flexibility, thereby changing the originally relatively rigid contact properties between the two, thereby improving the composite of the two.
  • the terpolymer dispersed between the two is not completely cured during the co-extrusion process, when the product is just co-extruded, due to the terpolymer in the weather-resistant surface layer and the environmentally friendly substrate
  • the terpolymer is not completely cured, and has the same properties, which makes the weather-resistant surface layer and the environmentally friendly substrate based on this, have a close relationship, and the weather-resistant surface layer and environmentally friendly substrate materials have a certain degree of Homology and similarity; because when the product is just formed, the temperature and pressure can still be maintained in a more appropriate range, which further provides the possibility of fusion between the two.
  • At least one surface of the weather-resistant surface layer has a pressed groove.
  • the groove can be pressed by various molds. Its shape is a wood grain concave-convex shape. Of course, this shape is determined by the shape of the mold itself. , The surface of the mold is laser-engraved into a wood grain shape, and carved on the weather-resistant layer of the present invention to form a very realistic wood grain shape. Since the weather-resistant layer of the present invention and the environmentally friendly base material are of different materials, it is easy to form wood texture only on the weather-resistant layer.
  • the maximum depth of the groove is set to be greater than the thickness of the weather-resistant surface layer, so that part of the wood grain area will show the color and appearance of the environmentally friendly substrate itself, due to the weather-resistant layer and environmental protection
  • the materials of the two substrate layers are different, especially the materials of the environmentally friendly substrate layers of different batches or different parts. This difference increases the effect of the deep wood grain and greatly increases the market acceptance of this product.
  • a high-temperature heating device can be added to the mold. This heating device is different from the general heating device. Its temperature is usually above 150 degrees Celsius, more preferably above 180 degrees Celsius, and it is best to form a temperature difference greater than 50 degrees Celsius on the mold. Of several temperature difference zones.
  • the generally used mold is a roller.
  • the roller is used to form wood grain grooves on the surface of the plate.
  • the roller of the present invention uses a higher temperature to form a carbonized and semi-carbonized color transition area on the weathering layer of the plate, and its appearance color is more nature.
  • Two sets of temperature control devices can be set in the drum. In the extreme, one set of heating devices and a set of cooling devices can be set, and the exchange pipes of the two can cross each other, so as to realize the temperature difference of the contact part between the mold and the plate.
  • the grooves on the weather-resistant surface layer are formed by pressing twice.
  • the two pressings can form two kinds of grooves with different depths and textures. This combination is combined with each other. Can form a more natural wood texture appearance.
  • the present invention also provides a method for manufacturing the above-mentioned board, which includes the following steps:
  • the recycled PE wood-plastic floor will be cleaned of various dust and impurities, rinsed with acid solution, then treated with clean water, and dried for later use;
  • the reclaimed material obtained in the previous step is pulverized into powder in a pulverizer, wood and bamboo powder and other additives are added, and the first raw material is obtained after thorough mixing;
  • Preparation of the second wood-plastic material adding the second raw material into the screw extruder and then extruding and granulating to obtain the second wood-plastic material;
  • Co-extrusion the particles of the first wood-plastic material and the second wood-plastic material are added to the main extruder and the auxiliary extruder respectively, and the weather-resistant surface layer and the environmentally friendly base material are obtained through the co-extrusion process, and the weather-resistant surface layer is wrapped with the environmental protection base.
  • Embossing The formed substrate is pressed out of the groove through the roller to form the surface wood grain to obtain the product.
  • the additives can be tackifiers, flame retardants, antifungal agents, and so on.
  • the composite wood-plastic board is cooled and shaped in a shaping mold, and then rolled by a high-temperature roller to form a wood grain.
  • the protrusion length of the protrusion of the roller is controlled to be greater than the thickness of the weather-resistant surface layer to form a deeper wood grain.
  • the color of the inner environmental protection layer is displayed. Therefore, in some cases, it is possible to change the color of the environmental protection layer by adding part of the color masterbatch to the first raw material to achieve a deeper wood texture effect.
  • the temperature of the dryer is generally controlled at 90-120°C, and the moisture content is controlled within 5% after drying.
  • the inside of the drum can be provided with multiple heating pipes and several cooling pipes.
  • the cooling pipes can be separately distributed between the heating pipes.
  • the temperature of the drum is controlled by the heating medium and the cooling medium respectively connected to the heating pipe and the cooling pipe to adjust and form The texture and color of the weather-resistant surface layer.
  • the core material has no requirements for color, appearance, weather resistance, etc., which increases the scope of use of waste materials, and at the same time increases the amount of wood flour, improves the wood performance of the product, and greatly reduces the cost of the product, while overcoming the existing
  • the widespread problem of product quality inconsistency in technology has greatly improved product recognition
  • the thickness of the weather-resistant surface layer is only 0.5mm ⁇ 2.5mm, and the core layer is almost all recycled materials, the production cost is relatively reduced, and the market competitiveness is stronger;
  • the weather-resistant surface layer not only has good weather-resistant characteristics, but because it can be processed separately, it also has a wide range of wood grain imitation performance through the embossing method.
  • the special drum shape and temperature design can achieve a high degree of wood grain simulation effect. Further enhance the market competitiveness of this product.
  • a double-layer PE co-extruded wood-plastic board which includes an environmentally friendly base material composed of a first wood-plastic material and a weather-resistant surface layer composed of a second wood-plastic material.
  • the thickness of the surface layer is one-sixth of the thickness of the environmentally friendly substrate. In any case, the weather-resistant surface layer will cover the whole. Therefore, the surface layer has a two-layer structure, and the thickness of each layer is one-sixth of the thickness of the environmentally friendly substrate, about 0.5mm
  • the first wood-plastic material is made of the first raw material including recycled wood-plastic board crushed material and wood bamboo powder. Wood-bamboo powder is a waste material recycled in the wood processing market. Its weight is close to that of wood-plastic board crushed material.
  • the second wood plastic material is made of a second raw material containing high-density polyethylene HDPE5502 and bamboo powder.
  • the second raw material also contains weathering stabilizers.
  • the weathering stabilizers include various stabilizers such as light stabilizers and antioxidants.
  • the light stabilizer GW-944 accounts for 6% of the total mass of the second raw material, and the antioxidant is 1010 produced by Ciba of Switzerland, accounting for 0.15% of the total mass of the second raw material; at least one surface of the weather-resistant surface layer has For the pressed groove, the maximum depth of the groove is greater than the thickness of the weather-resistant surface layer, and the second raw material further contains a terpolymer of acrylic ester, acrylonitrile and styrene accounting for 1% of the mass fraction of the second raw material.
  • the mass ratio of wood-bamboo powder and high-density polyethylene in the second raw material is in the range of 0.5.
  • the PE co-extruded wood-plastic board is obtained in this way.
  • the recycled PE wood-plastic floor is cleaned of various dust and impurities After washing with 1wt% hydrochloric acid solution, it is treated with clean water, and finally dried for later use; the reclaimed material obtained in the previous step is pulverized into powder in a pulverizer, and the same weight of wood and bamboo powder and other additives are added and mixed thoroughly Then the first raw material is obtained.
  • the particle sizes of the two powders are controlled close to ensure that the two are evenly mixed; the first raw material is melted, and then pelletized by screw extrusion to obtain the first wood-plastic material, and the temperature in the screw machine is controlled.
  • the granulation temperature is 140-220°C
  • the pressure is 20-35MPa
  • the high-density polyethylene and wood and bamboo powder are mixed in a ratio of 1:0.5, and the total mass content is 14% Filler, 3.85% light stabilizer and 0.15% antioxidant, mixed at high temperature 120°C for 5 minutes, and then mixed at low temperature 20°C for 5 minutes to obtain the second raw material; both in the first wood plastic material and the second wood plastic material It has a terpolymer of acrylate, acrylonitrile and styrene at 1% by weight.
  • the wood and bamboo powder added to the second raw material is bamboo powder, which has a size of 40 mesh and contains less than 3% ash and less than 5% moisture.
  • the second raw material is added to the screw extruder and then extruded and pelletized to obtain the second wood-plastic material.
  • the particles of the first wood-plastic material and the second wood-plastic material are added to the main extruder and the auxiliary extruder, respectively.
  • a co-extruded wood-plastic board substrate with an environmentally friendly base material and a weather-resistant surface layer and the weather-resistant surface layer wraps the environmentally-friendly base material through a co-extrusion process, and the substrate is then cooled by a mold and a water tank.
  • the molded substrate is pressed out of the groove by the roller to form a surface wood grain.
  • embossing a number of protruding annual ring-shaped protruding ribs are formed on the roller, and the length of the ribs gradually increases from one end of the annual ring to the other end. Increase, the maximum length is greater than the thickness of the weather-resistant surface layer.
  • Four heating pipes and four cooling pipes are arranged inside the drum. The heating pipes and cooling pipes are arranged at intervals, respectively connected with heat transfer oil and cooling water. There are two drum convection lines arranged in sequence. The plate is pressed on-line and polished to form a product.
  • Example 2 The difference from Example 1 is that the raw material of the weather-resistant surface layer is high-density polyethylene and wood powder in a weight ratio of 5:1.
  • the second raw material also contains 5% terpolymer, 5% oxidized polyethylene wax, and 14%. Fillers, 3% coupling agents, 0.4% antioxidants, 3% UV-531, and 0.85% additives; the first raw material recycled wood-plastic material powder is twice the weight of wood flour, and the first raw material is also Contains 3% terpolymer, 3% plasticizer, 4% lubricant and 1% gray pigment.
  • the beneficial effects of the present invention 1) The mechanical properties of the product are better than ordinary wood-plastic single-extrusion products; 2) The core layer material has no color requirements, which increases the use range of waste; 3) The surface layer material adds a large amount of anti-UV and other resistance Light and heat stabilizing additives, the stability of the product surface color, and the weather resistance are significantly improved, the 300h aging resistance performance is increased by 25%, and the 1500h aging resistance performance is increased by 38%; 4) The surface layer thickness is low, and the core layer is made of recycled waste materials. Relatively lower costs and stronger market competitiveness.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Floor Finish (AREA)

Abstract

Disclosed is a two-layer-PE coextruded wood-plastic composite board, belonging to the field of new materials. The two-layer-PE coextruded wood-plastic composite comprises an environmentally-friendly substrate made from a first wood-plastic composite and a weather-resistant surface layer made from a second wood-plastic composite. The environmentally-friendly substrate is completely enveloped in the weather-resistant surface layer. The first wood-plastic composite is made from a first raw material comprising a wood-plastic composite board regrind and wood and bamboo flour. The second wood-plastic composite is made from a second raw material comprising virgin high-density polyethylene and wood and bamboo flour. The second raw material further comprises a weather-resistant stabilizer. A recess is formed on at least one surface of the weather-resistant surface layer by means of pressing. A greatest depth of the recess is greater than a thickness of the weather-resistant surface layer. A product of the invention is environmentally friendly, has low production costs and good surface color and texture, and has better weather-resistance than similar products in the prior art.

Description

一种双层PE共挤木塑板及其制备方法Double-layer PE co-extruded wood-plastic board and preparation method thereof 技术领域Technical field
本发明涉及塑木材料生产技术领域,尤其涉及一种双层PE共挤木塑板及其制备方法。The invention relates to the technical field of plastic-wood material production, in particular to a double-layer PE co-extruded wood-plastic board and a preparation method thereof.
背景技术Background technique
木塑户外地板主要材料为PE和木粉或者竹粉,经过加入助剂,高速混合后,进行造粒,再使用挤出机将粒料挤出成型材,此类地板可用于园林景观,别墅等户外平台。The main materials of wood-plastic outdoor flooring are PE and wood flour or bamboo flour. After adding additives, high-speed mixing, pelletizing, and then using an extruder to extrude the pellets into a molding material. This type of flooring can be used in gardens and villas. Wait for the outdoor platform.
兼有木材和塑料的性能与特征,能替代木材和塑料的新型环保高科技材料 ,其英文Wood Plastic Composites缩写为WPC。木塑地板拥有和木材一样的加工特性,使用普通的工具即可锯切、钻孔、上钉,非常方便,可以像普通木材一样使用。同时具有木材的木质感和塑料的耐水防腐特性,使得它成为一种性能优良并十分耐用的室外防水防腐建材。然而随着木塑材料的普及,大量的废材成为垃圾,给环境和资源造成极大的负担。It is a new environmentally friendly high-tech material that combines the properties and characteristics of wood and plastic, and can replace wood and plastic. Its English abbreviation is WPC. Wood-plastic flooring has the same processing characteristics as wood. It can be sawed, drilled and nailed with ordinary tools. It is very convenient and can be used like ordinary wood. At the same time, it has the woody feel of wood and the water-proof and anti-corrosion properties of plastic, making it an outdoor waterproof and anti-corrosion building material with excellent performance and very durable. However, with the popularity of wood-plastic materials, a large amount of waste materials have become garbage, causing a great burden on the environment and resources.
CN104311948A公开了一种PE木塑装饰面板的配方,它包括组分A和组分B,其中组分A:木粉55-75,石蜡油0-1,组分B主要是回收塑料,还包括其它的一些抗氧化剂、高岭土、紫外吸收剂以及其它的改性剂等。该发明的木塑装饰面板的配方以回收木粉及回收PE塑料为主要原料,成本低廉,同时,该发明还提供了一种新的生产工艺,使得木粉最高添加比例可达70%,采用该工艺及前述配方制得的PE木塑板,具有木材的表观和仿木条纹,具有成本低的优点。可以看出,该发明采用PE回收料,不仅解决了环境的负担问题,还变废为宝,实现了有效的资源利用。CN104311948A discloses a formula of PE wood-plastic decorative panel, which includes component A and component B, wherein component A: wood powder 55-75, paraffin oil 0-1, component B is mainly recycled plastic, and also includes Some other antioxidants, kaolin, UV absorbers and other modifiers, etc. The formula of the wood-plastic decorative panel of the invention uses recycled wood powder and recycled PE plastic as the main raw materials, and the cost is low. At the same time, the invention also provides a new production process that makes the maximum addition ratio of wood flour up to 70%. The PE wood-plastic board prepared by this process and the aforementioned formula has the appearance of wood and imitation wood stripes, and has the advantages of low cost. It can be seen that the use of PE recycled materials in this invention not only solves the burden of the environment, but also turns waste into treasure and realizes effective resource utilization.
CN104890340B公开了一种户外高耐候性高强度共挤塑木复合地板,它有表层和里层两层组成,两层的组分配比中,表层中含有清树脂40~60重量份,改性树脂30~45重量份,120目硬木粉5~20重量份,碳酸钙1~10重量份,滑石粉1~10重量份,抗UV剂0.1~1重量份,抗氧化剂0.1~1重量份,白油0.1~3重量份,马来酸酐接枝PP 1.2~4.2重量份,PE腊0.1~3重量份,EBS 0.1~1.5重量份,硬脂酸锌0.1~3重量份,色粉2~6重量份;里层的配比有HDPE 30~45重量份,120目硬木粉35~55重量份,偶联剂2~6重量份,碳酸钙5~20重量份,玻璃纤维15~35重量份,PE腊0.1~3重量份,EBS 0.1~1.5重量份,硬脂酸锌0.1~3重量份。该发明的共挤塑木复合地板具有耐候性高,强度高的优点,但该发明的整体思路是改变两层的成分来解决机械性能和耐候性,并不能适用回收料。CN104890340B discloses an outdoor high-weather resistance and high-strength co-extruded plastic wood composite floor. It consists of two layers: a surface layer and an inner layer. In the composition ratio of the two layers, the surface layer contains 40-60 parts by weight of clear resin and modified resin 30~45 parts by weight, 120 mesh hardwood powder 5-20 parts by weight, calcium carbonate 1-10 parts by weight, talc 1-10 parts by weight, anti-UV agent 0.1-1 parts by weight, antioxidant 0.1-1 parts by weight, white 0.1-3 parts by weight of oil, 1.2-4.2 parts by weight of maleic anhydride grafted PP, 0.1-3 parts by weight of PE wax, 0.1-1.5 parts by weight of EBS, 0.1-3 parts by weight of zinc stearate, 2-6 parts by weight of toner The proportion of the inner layer is 30-45 parts by weight of HDPE, 35-55 parts by weight of 120 mesh hardwood powder, 2-6 parts by weight of coupling agent, 5-20 parts by weight of calcium carbonate, 15-35 parts by weight of glass fiber, 0.1 to 3 parts by weight of PE wax, 0.1 to 1.5 parts by weight of EBS, and 0.1 to 3 parts by weight of zinc stearate. The co-extruded plastic wood composite floor of the invention has the advantages of high weather resistance and high strength, but the overall idea of the invention is to change the two-layer composition to solve the mechanical properties and weather resistance, and it cannot be applied to recycled materials.
技术问题technical problem
废旧的木材和塑料的大量使用,加剧了板材原来弱点,即弯曲模量和弯曲强度因回收塑料的波动普遍不高或不稳定;同时可能是因为成分复杂等原因,产品更容易出现微生物侵蚀,即木塑产品的抗腐蚀性能有较大程度的下降,更让人不能接受的是,即使采用将大批回收料预先混合做到性能均一,也无法避免由于回收料的规格不同而造成不同批次的产品的颜色产生较大的色差的问题,这对于目前木塑产品的性能是致命的。这是因为,目前国内的木塑产品有很大一部分出口到国外,不同批次的产品的性能不同容易造成产品被认定不合格,尤其是外观颜色不一致时导致产品报废。另外一个方面,由于不同的批次的废料中含有抗氧化剂和老化剂,在被回收利用制成新的地板后,虽然在新品时看不出差异,但是在使用一段时间后,不同批次的产品则表现出不同变化,这也造成了本产品的不可接受。综上,上述技术问题阻碍了废旧木塑产品的二次利用。The extensive use of waste wood and plastic has aggravated the original weakness of the board, that is, the flexural modulus and flexural strength are generally not high or unstable due to the fluctuation of the recycled plastic; at the same time, it may be because of the complex composition and other reasons that the product is more prone to microbial erosion. That is to say, the corrosion resistance of wood-plastic products has been greatly reduced. What is even more unacceptable is that even if a large number of recycled materials are pre-mixed to achieve uniform performance, it is impossible to avoid different batches due to different specifications of recycled materials. The color of the product produced a large color difference problem, which is fatal to the performance of the current wood-plastic product. This is because a large part of domestic wood-plastic products are currently exported to foreign countries, and the performance of different batches of products is likely to cause the product to be deemed unqualified, especially when the appearance and color are inconsistent, the product will be scrapped. On the other hand, since different batches of waste contain antioxidants and aging agents, after being recycled into new flooring, although there is no difference in the new product, after a period of use, different batches of The product showed different changes, which also caused this product to be unacceptable. In summary, the above technical problems hinder the secondary utilization of waste wood-plastic products.
技术解决方案Technical solutions
为解决上述技术问题,本发明提出一种双层PE共挤木塑板。本发明在不增加生产成本的情况下,有效解决回收木塑地板木塑颜色、耐候性和力学性能不佳和不稳定的问题。In order to solve the above technical problems, the present invention proposes a double-layer PE co-extruded wood-plastic board. The invention effectively solves the problems of poor and unstable color, weather resistance and mechanical properties of the recycled wood-plastic floor without increasing the production cost.
本发明解决上述问题的技术方案如下:The technical solutions of the present invention to solve the above problems are as follows:
一种双层PE共挤木塑板,包括由第一木塑材料构成的环保基材和由第二木塑材料构成的耐候表层,所述的耐候表层完整包裹在所述的环保基材上,所述第一木塑材料由包含有回收的木塑板材粉碎料和木竹粉的第一原料制成,所述的第二木塑材料由包含有高密度聚乙烯和木竹粉的第二原料制成;所述的第二原料中还包含有耐候稳定剂;所述的耐候表层的至少一个表面上具有被压制的凹槽,所述凹槽的最大深度大于所述耐候表层的厚度。A double-layer PE co-extruded wood-plastic board, comprising an environmentally friendly base material composed of a first wood-plastic material and a weather-resistant surface layer composed of a second wood-plastic material, and the weather-resistant surface layer is completely wrapped on the environmentally friendly base material , The first wood-plastic material is made of a first raw material containing recycled wood-plastic board crushed material and wood bamboo powder, and the second wood-plastic material is made of a first raw material containing high-density polyethylene and wood bamboo powder. Made of two raw materials; the second raw material also contains a weathering stabilizer; at least one surface of the weathering surface layer has a pressed groove, and the maximum depth of the groove is greater than the thickness of the weathering surface layer .
现有的共挤板材通常采用两种挤出料单面相连接的结构,而本发明采取了外层的耐候表层完整包裹内部的环保基材的结构,针对两种材料成分的不同而分别调整,充分利用了两层材料的不同成本、外观、耐候性能和力学性能,通过两者的共挤形成整体板材的良好外观、耐候和力学性能。Existing co-extruded sheets usually adopt a structure in which two extruded materials are connected on one side, and the present invention adopts a structure in which the weather-resistant surface layer of the outer layer completely wraps the internal environmentally friendly substrate, and the two materials are adjusted separately according to the different composition of the two materials. The different cost, appearance, weather resistance and mechanical properties of the two-layer materials are fully utilized, and the good appearance, weather resistance and mechanical properties of the overall plate are formed through the co-extrusion of the two.
本发明所述的木竹粉包含竹粉、木粉以及它们的混合物,在某些情况下,还可以添加一些其他纤维物质,木粉和竹粉的添加是实现板材二次加工性能的关键所在,在耐候表层和环保基材中添加木竹粉可实现板材整体的可锯、可刨、粘结、可钉。实际上,回收的第一原料中的木塑板材粉碎料包含有PE、木竹粉等各种木塑产品原料,但是经过长时间的使用,部分成分发生了变化,二次使用时需要添加,但作为本发明的环保基材而言,其与普通的二次回收料制作的板材又有所不同,这是因为本发明的环保基材作为内芯,其外观完全被作为表层的耐候表层所包裹,因此,可以加大木竹粉的使用量,甚至可以允许少许的挤出断裂纹,这样可以增加整体板材的木材属性,而耐候表层将内芯完全包裹后,整体板材的外观和耐候性都主要由耐候表层所呈现。The wood and bamboo flour of the present invention includes bamboo flour, wood flour and their mixtures. In some cases, some other fiber materials can be added. The addition of wood flour and bamboo flour is the key to realize the secondary processing performance of the board. , Adding wood and bamboo powder to the weather-resistant surface layer and environmentally friendly base material can realize the whole board can be sawn, planed, bonded and nailed. In fact, the recycled wood-plastic board pulverized material in the first raw material contains various wood-plastic product raw materials such as PE, wood and bamboo powder, but after a long time of use, some of the components have changed, and need to be added for secondary use. However, as the environmentally friendly substrate of the present invention, it is different from the board made of ordinary secondary recycled materials. This is because the environmentally friendly substrate of the present invention is used as the inner core, and its appearance is completely determined by the weather-resistant surface layer as the surface layer. Wrapping, therefore, can increase the amount of wood and bamboo powder used, and even allow a small amount of extrusion cracks, which can increase the wood properties of the overall board, and after the weathering surface layer completely wraps the inner core, the appearance and weather resistance of the overall board are both Mainly presented by the weather-resistant surface layer.
本发明在两种基体中都添加了木粉可使得整体板材的握钉力均匀,尤其是在二次回收料中还可大量加入了木竹粉,一般可以达到回收木塑板材重量的一倍以上,但太多可能影响挤出性能,故控制在回收木塑板材重量的两倍以下为宜,这些木竹粉的质量要求低,可以是各种类型,甚至可以有些杂质的废木竹粉,故其成本较低。而耐候表层中的木竹粉添加量在10-20%之间,更为优选的是10-15%,如若耐候层中没有添加或者添加量较少,则容易造成两层之间的加工性能差别,使得产品与木材的差异过大,如若添加量达到一般木塑的添加量,如30~40%,不仅由于流动性和密封性致使环保基材的内芯无法被保护而影响产品的整体防水抗腐蚀性能,还会影响耐候的性能,这可能是由于某些纤维素的大量存在对耐候稳定剂的性能有负面影响。In the present invention, wood powder is added to both substrates to make the nail-holding force of the whole board uniform, especially in the secondary recycled material, wood and bamboo powder can also be added in large quantities, which can generally double the weight of the recycled wood-plastic board. The above, but too much may affect the extrusion performance, so it is better to control the weight of recycled wood-plastic board below twice. The quality requirements of these wood and bamboo powders are low, and they can be of various types and even waste wood and bamboo powder with some impurities. , So its cost is lower. The addition amount of wood and bamboo powder in the weather-resistant surface layer is between 10-20%, more preferably 10-15%. If there is no addition in the weather-resistant layer or the addition amount is small, it is easy to cause the processing performance between the two layers The difference makes the difference between the product and the wood too big. If the addition amount reaches the addition amount of general wood plastic, such as 30~40%, not only the fluidity and sealability of the environmentally friendly substrate will not be able to protect the inner core of the product, but also affect the overall product Waterproof and anti-corrosion performance will also affect the weather resistance performance, which may be due to the large amount of certain cellulose that has a negative impact on the performance of the weather resistance stabilizer.
所述耐候稳定剂包含光稳定剂和/或抗氧化剂,通常光稳定剂占到第二原料总重量的3~6%,抗氧化剂占到第二原料总重量的0.15~0.4%。由于耐候层本身在整体塑木地板的占比不高,这些耐候稳定剂仅仅加入在耐候层中就极大地降低了这些添加剂的用量从而有效地降低了成本,即使加大这些添加剂的用量也不会对成本和板材的整体性能造成实质影响。另外,本发明的耐候层中通常还应该添加一些填充剂和色粉,其用量和种类根据不同的共挤工艺可进行调整。当然本领域技术人员可以根据需要在第二原料中添加本领域里常用的各种改性剂、润滑剂、阻燃剂、防霉剂、填料等,例如EBS、碳酸钙、滑石粉、白油、马来酸酐接枝PP等等。The weather-resistant stabilizer comprises a light stabilizer and/or an antioxidant, usually the light stabilizer accounts for 3 to 6% of the total weight of the second raw material, and the antioxidant accounts for 0.15 to 0.4% of the total weight of the second raw material. Since the weathering layer itself does not account for a high proportion of the overall plastic wood floor, the addition of these weathering stabilizers to the weathering layer greatly reduces the amount of these additives and effectively reduces the cost, even if the amount of these additives is increased. It will have a substantial impact on the cost and the overall performance of the board. In addition, some fillers and toners should usually be added to the weather-resistant layer of the present invention, and the amount and type thereof can be adjusted according to different co-extrusion processes. Of course, those skilled in the art can add various modifiers, lubricants, flame retardants, antifungal agents, fillers, etc. commonly used in the field, such as EBS, calcium carbonate, talc, and white oil, to the second raw material as needed. , Maleic anhydride grafted PP and so on.
为了控制成本,耐候层的厚度一般可控制在环保基材的1/5以下。做到1.0-2.0mm就足以满足质量要求。厚度太薄,有些较浅的色彩会呈现露白现象;厚度过厚,出产的型材有时会呈现弯曲现象,因而操控好共挤层的厚度对确保产品质量是非常重要的,由于耐候层很薄,有时造成共挤困难,有时甚至造成两层之间的翘开,更多的时候是使用时脱皮,虽然本发明的耐候层整体包裹环保基材层,这在一定程度上缓解了这一问题,但在某些极端情况下,上述缺陷仍然存在,在某些时候可以增加一些新料即高密度聚乙烯到第一原料中,这增强了两层之间的粘合性能,但其增加量与生产工艺成本之间也会产生矛盾。为解决这一问题,本发明可在第一原料和第二原料中加入不超过5%的改性剂,所述改性剂为丙烯酸酯、丙烯腈和苯乙烯的三元共聚物,上述三元共聚物的加入可使得耐候表层和环保基材芯层具有更好的柔韧性,从而改变两者之间原本较为刚性的接触性质,从而提高二者的复合性。同时,由于在共挤成型的过程中,分散在两者间的三元共聚物本身尚不完全固化,在产品刚刚共挤挤出时,由于耐候表层中的三元共聚物和环保基材中的三元共聚物不完全固化,并且具有相同的性质,这就使得耐候表层中和环保基材以此为基础,产生了紧密的联系,而且本身耐候表层和环保基材的材料具有一定程度的同源性和相似性;因为在产品刚刚成型时,温度和压力仍能维持在较为合适的范围,这就给两者之间的融合进一步地提供了可能。In order to control costs, the thickness of the weathering layer can generally be controlled below 1/5 of the environmentally friendly base material. 1.0-2.0mm is enough to meet the quality requirements. If the thickness is too thin, some lighter colors will show whiteness; if the thickness is too thick, the produced profiles will sometimes bend, so it is very important to control the thickness of the co-extrusion layer to ensure the quality of the product. Because the weathering layer is very thin, Sometimes it is difficult to co-extrusion, sometimes it even causes the warp between the two layers, and more often it is peeling during use. Although the weather-resistant layer of the present invention wraps the environmentally friendly substrate layer as a whole, this alleviates this problem to a certain extent. However, in some extreme cases, the above-mentioned defects still exist. At certain times, some new materials, namely high-density polyethylene, can be added to the first raw material, which enhances the adhesion between the two layers, but the increase is less than There will also be conflicts between production process costs. To solve this problem, the present invention can add no more than 5% of a modifier to the first raw material and the second raw material. The modifier is a terpolymer of acrylate, acrylonitrile and styrene. The addition of the meta-copolymer can make the weather-resistant surface layer and the environmentally friendly substrate core layer have better flexibility, thereby changing the originally relatively rigid contact properties between the two, thereby improving the composite of the two. At the same time, because the terpolymer dispersed between the two is not completely cured during the co-extrusion process, when the product is just co-extruded, due to the terpolymer in the weather-resistant surface layer and the environmentally friendly substrate The terpolymer is not completely cured, and has the same properties, which makes the weather-resistant surface layer and the environmentally friendly substrate based on this, have a close relationship, and the weather-resistant surface layer and environmentally friendly substrate materials have a certain degree of Homology and similarity; because when the product is just formed, the temperature and pressure can still be maintained in a more appropriate range, which further provides the possibility of fusion between the two.
所述的耐候表层的至少一个表面上具有被压制的凹槽,此凹槽可通过各种模具压制而成,其形状为木纹的凹凸形状,当然这个形状是由模具本身的形状所决定的,将模具表面用激光雕刻成木材纹理的形状,刻在本发明的耐候层上形成非常逼真的木纹形状。由于本发明的耐候层和环保基材的材质不同,因此容易仅仅在耐候层形成木材纹理。为了增加板材的高端和逼真木纹效果,将凹槽的最大深度设置为大于所述耐候表层的厚度,这样木纹的部分区域就会显示环保基材本身的颜色和外观,由于耐候层和环保基材层两者的材质不同,尤其是不同批次的或者不同部位的环保基材层的材质不同,这种不同反而增加木纹深邃的效果感,较大程度地增加本产品的市场认可度。另外,可以在模具中加入高温加热装置,这种加热装置不同于一般的加热装置,其温度通常要达到150摄氏度以上,更为优选180摄氏度以上,并且最好能够在模具上形成温差大于50摄氏度的若干温度差分区。通常采用的模具为滚筒,通过滚筒在板材的表面形成木纹凹槽,本发明的滚筒采用较高的温度,能够在板材的耐候层形成类似碳化和半碳化的颜色过度区域,其外观颜色更加自然。可采用在滚筒中设置两组控温装置,极端地,可以设置一组加热装置另外设置一组冷却装置,两者的交换管道可以相互交叉,从而实现模具与板材接触部分的温度差异。At least one surface of the weather-resistant surface layer has a pressed groove. The groove can be pressed by various molds. Its shape is a wood grain concave-convex shape. Of course, this shape is determined by the shape of the mold itself. , The surface of the mold is laser-engraved into a wood grain shape, and carved on the weather-resistant layer of the present invention to form a very realistic wood grain shape. Since the weather-resistant layer of the present invention and the environmentally friendly base material are of different materials, it is easy to form wood texture only on the weather-resistant layer. In order to increase the high-end and lifelike wood grain effect of the board, the maximum depth of the groove is set to be greater than the thickness of the weather-resistant surface layer, so that part of the wood grain area will show the color and appearance of the environmentally friendly substrate itself, due to the weather-resistant layer and environmental protection The materials of the two substrate layers are different, especially the materials of the environmentally friendly substrate layers of different batches or different parts. This difference increases the effect of the deep wood grain and greatly increases the market acceptance of this product. . In addition, a high-temperature heating device can be added to the mold. This heating device is different from the general heating device. Its temperature is usually above 150 degrees Celsius, more preferably above 180 degrees Celsius, and it is best to form a temperature difference greater than 50 degrees Celsius on the mold. Of several temperature difference zones. The generally used mold is a roller. The roller is used to form wood grain grooves on the surface of the plate. The roller of the present invention uses a higher temperature to form a carbonized and semi-carbonized color transition area on the weathering layer of the plate, and its appearance color is more nature. Two sets of temperature control devices can be set in the drum. In the extreme, one set of heating devices and a set of cooling devices can be set, and the exchange pipes of the two can cross each other, so as to realize the temperature difference of the contact part between the mold and the plate.
为了进一步增加本板材的木纹逼真效果,所述耐候表层上的凹槽是通过两次压制而成,两次压制可形成两种深度和纹理不同的凹槽,这种组合在经过相互配合后可形成更为自然的木材纹理外观。In order to further increase the realistic effect of the wood grain of the board, the grooves on the weather-resistant surface layer are formed by pressing twice. The two pressings can form two kinds of grooves with different depths and textures. This combination is combined with each other. Can form a more natural wood texture appearance.
本发明还提供了上述板材的制造方法,包括以下步骤:The present invention also provides a method for manufacturing the above-mentioned board, which includes the following steps:
a、回收料的预处理:将回收的PE木塑地板清洗掉各种灰尘和杂质后用酸溶液冲洗后再经清水处理,烘干备用;a. Pretreatment of recycled materials: the recycled PE wood-plastic floor will be cleaned of various dust and impurities, rinsed with acid solution, then treated with clean water, and dried for later use;
b、第一原料的制备:将上一步骤得到的回收料在粉碎机中粉碎为粉末并加入木竹粉和其它添加剂,充分混合后得到第一原料;b. Preparation of the first raw material: the reclaimed material obtained in the previous step is pulverized into powder in a pulverizer, wood and bamboo powder and other additives are added, and the first raw material is obtained after thorough mixing;
c、第一木塑材料的制备:将第一原料进行熔化,熔化后通过螺杆挤出造粒得到第一木塑材料;c. Preparation of the first wood-plastic material: melting the first raw material, and then extruding and granulating the first wood-plastic material by screw after melting;
d、第二原料的制备:将高密度聚乙烯和木竹粉以及其它添加剂经过高温混合,再经过低温混合后得到第二原料;d. Preparation of the second raw material: high-density polyethylene, wood and bamboo powder and other additives are mixed at high temperature, and then mixed at low temperature to obtain the second raw material;
e、第二木塑材料的制备:将第二原料加入螺杆挤出机后经过挤出造粒而得到第二木塑材料;e. Preparation of the second wood-plastic material: adding the second raw material into the screw extruder and then extruding and granulating to obtain the second wood-plastic material;
f、共挤成型:分别将第一木塑材料和第二木塑材料的粒子加入主挤出机和副挤出机,通过共挤工艺得到具有耐候表层和环保基材并且耐候表层包裹环保基材的复合木塑板基板;f. Co-extrusion: the particles of the first wood-plastic material and the second wood-plastic material are added to the main extruder and the auxiliary extruder respectively, and the weather-resistant surface layer and the environmentally friendly base material are obtained through the co-extrusion process, and the weather-resistant surface layer is wrapped with the environmental protection base. Wood-plastic composite wood-plastic board substrate;
g、压纹:将成型的基板通过滚筒压出凹槽,形成表面木纹,得到产品。g. Embossing: The formed substrate is pressed out of the groove through the roller to form the surface wood grain to obtain the product.
本发明的第一原料制备过程中,由于木粉添加量较大,如果产品的挤出性能不佳,还需要添加增塑剂和润滑剂等以改善第一木塑材料的挤出性能。在第二原料的制备中,添加剂可以是增黏剂、阻燃剂和防霉剂等等。In the preparation process of the first raw material of the present invention, due to the large amount of wood powder added, if the extrusion performance of the product is not good, plasticizers and lubricants need to be added to improve the extrusion performance of the first wood-plastic material. In the preparation of the second raw material, the additives can be tackifiers, flame retardants, antifungal agents, and so on.
通常共挤后,复合木塑板在定型模内冷却定型,然后再通过高温滚筒滚压形成木纹,控制滚筒的凸出部分的凸出长度大于耐候表层的厚度以形成较深的木纹,同时显现出内层环保层的颜色,因此,某些情况下,可以通过在第一原料中加入部分的颜色母粒,改变环保层的颜色实现更加深邃的木材纹理的效果。所述定型后的复合木塑板经过滚筒压制后,还可再打磨后、切割等后段处理。另外,步骤1)所述的烘干中,烘干机温度一般控制在90-120℃,烘干后,水份控制在5%以内。滚筒的内部可设置多个加热管道以及若干冷却管道,冷却管道可单独分布在加热管道之间,通过与加热管道和冷却管道分别连接的加热媒介和冷却媒介对滚筒实现控温,来调整和形成耐候表层的纹理和色泽。Usually after co-extrusion, the composite wood-plastic board is cooled and shaped in a shaping mold, and then rolled by a high-temperature roller to form a wood grain. The protrusion length of the protrusion of the roller is controlled to be greater than the thickness of the weather-resistant surface layer to form a deeper wood grain. At the same time, the color of the inner environmental protection layer is displayed. Therefore, in some cases, it is possible to change the color of the environmental protection layer by adding part of the color masterbatch to the first raw material to achieve a deeper wood texture effect. After the shaped composite wood-plastic board is pressed by a roller, it can be further processed after polishing and cutting. In addition, in the drying described in step 1), the temperature of the dryer is generally controlled at 90-120°C, and the moisture content is controlled within 5% after drying. The inside of the drum can be provided with multiple heating pipes and several cooling pipes. The cooling pipes can be separately distributed between the heating pipes. The temperature of the drum is controlled by the heating medium and the cooling medium respectively connected to the heating pipe and the cooling pipe to adjust and form The texture and color of the weather-resistant surface layer.
有益效果Beneficial effect
1)、本发明两层融合,添加了改性剂、木竹粉等,不会出现分层,产品的力学性能优于普通木塑单挤产品;1) The two layers of the present invention are fused with modifiers, wood and bamboo powder, etc., so there will be no delamination, and the mechanical properties of the product are better than ordinary wood-plastic single-extrusion products;
2)、芯层材料无颜色和外观、耐候等要求,加大了废料的使用范围,同时增加木粉的用量,提升了产品的木材性能,并大大降低本产品的成本,同时克服了现有技术中广泛存在的产品品质不统一的问题,实现了产品认可度的大大提升;2) The core material has no requirements for color, appearance, weather resistance, etc., which increases the scope of use of waste materials, and at the same time increases the amount of wood flour, improves the wood performance of the product, and greatly reduces the cost of the product, while overcoming the existing The widespread problem of product quality inconsistency in technology has greatly improved product recognition;
3)、耐候表层的整体用料不多,故成本较低,可添加足量的各种抗氧化、抗光助剂等,产品表面颜色的稳定性,耐候性显著提高,300h耐老化性能提升25%,1500h耐老化性能提升38%;3) There are not many materials for the weather-resistant surface layer, so the cost is low. You can add enough various antioxidants and anti-light additives, etc., the stability of the product surface color, the weather resistance is significantly improved, and the 300h aging resistance performance is improved 25%, 1500h anti-aging performance increased by 38%;
4)、耐候表层的厚度只有0.5mm~2.5mm,而芯层几乎全部使用回收料,生产成本相对下降,市场竞争力更强;4) The thickness of the weather-resistant surface layer is only 0.5mm ~ 2.5mm, and the core layer is almost all recycled materials, the production cost is relatively reduced, and the market competitiveness is stronger;
5)、耐候表层不仅具备较好的耐候特点,由于其可以单独处理,采用压纹的方式还具备广泛的木纹模仿性能,通过特殊的滚筒形状和温度设计可达到木纹的高度仿真效果,进一步提升了本产品的市场竞争力。5) The weather-resistant surface layer not only has good weather-resistant characteristics, but because it can be processed separately, it also has a wide range of wood grain imitation performance through the embossing method. The special drum shape and temperature design can achieve a high degree of wood grain simulation effect. Further enhance the market competitiveness of this product.
本发明的最佳实施方式The best mode of the present invention
实施例1Example 1
一种双层PE共挤木塑板,它包括由第一木塑材料构成的环保基材和由第二木塑材料构成的耐候表层,耐候表层完整包裹在所述的环保基材上,耐候表层的厚度为环保基材厚度的六分之一,无论如何,耐候表层会整体覆盖,因此,表层具有两层结构,每一层的厚度为环保基材厚度的六分之一约为0.5mm,第一木塑材料由包含回收的木塑板材粉碎料和木竹粉的第一原料制成,木竹粉为木材加工市场回收的废料,重量与木塑板材粉碎料接近,第一原料还包含有占第一原料质量分数1%的丙烯酸酯、丙烯腈和苯乙烯的三元共聚物。第二木塑材料由包含高密度聚乙烯HDPE5502和竹粉的第二原料制成,第二原料中还包含有耐候稳定剂,耐候稳定剂包含各种稳定剂例如光稳定剂和抗氧化剂,其中光稳定剂GW-944占到第二原料总质量的6%,抗氧化剂为瑞士汽巴公司生产的1010,占到第二原料总质量的0.15%;所述的耐候表层的至少一个表面上具有被压制的凹槽,所述凹槽的最大深度大于所述耐候表层的厚,第二原料还包含有占第二原料质量分数1%的丙烯酸酯、丙烯腈和苯乙烯的三元共聚物。第二原料中木竹粉与高密度聚乙烯的质量比范围为0.5,该PE共挤木塑板是这样得到的,将回收的已经使用过的PE木塑地板清洗掉各种灰尘和杂质后,用1wt%的盐酸溶液冲洗后,再经清水处理,最后烘干备用;将上一步骤得到的回收料在粉碎机中粉碎为粉末并加入与其相同重量的木竹粉和其它添加剂,充分混合后得到第一原料,两种粉末的粒度控制接近,确保两者混合均匀;将第一原料进行熔化,熔化后通过螺杆挤出造粒,得到第一木塑材料,控制螺杆机内的温度,确保产品熔化,螺杆内剪切塑化,造粒温度为140-220℃,压力20~35MPa;将高密度聚乙烯和木竹粉按照1:0.5的比例混合,同时加入总质量含量14%的填充剂、3.85%的光稳定剂和0.15%的抗氧化剂,经过高温120℃混合5min,再经过低温20℃混合5min后得到第二原料;在第一木塑材料和第二木塑材料中均具有其重量1%的丙烯酸酯、丙烯腈和苯乙烯的三元共聚物。本实施例中,第二原料中添加的木竹粉为竹粉,其大小为40目且含灰份3%以下,含水份5%以下。然后将第二原料加入螺杆挤出机后经过挤出造粒而得到第二木塑材料,分别将第一木塑材料和第二木塑材料的粒子加入主挤出机和副挤出机,通过共挤工艺得到具有环保基材和耐候表层并且耐候表层包裹环保基材的共挤木塑板基板,本基板再经过模具冷却和水箱冷却。冷却后,将成型的基板通过滚筒压出凹槽形成表面木纹,压纹时,在滚筒上形成若干突出的年轮状凸出肋条,所述肋条的长度从年轮的一端到另外一端逐渐增加,最大长度大于耐候表层的厚度,滚筒内部布置有四根加热管和四根冷却管,加热管和冷却管间隔排列,分别连通有导热油和冷却水,依次排列有两个滚筒对流水线上的板材进行在线压槽,打磨后形成产品。A double-layer PE co-extruded wood-plastic board, which includes an environmentally friendly base material composed of a first wood-plastic material and a weather-resistant surface layer composed of a second wood-plastic material. The thickness of the surface layer is one-sixth of the thickness of the environmentally friendly substrate. In any case, the weather-resistant surface layer will cover the whole. Therefore, the surface layer has a two-layer structure, and the thickness of each layer is one-sixth of the thickness of the environmentally friendly substrate, about 0.5mm The first wood-plastic material is made of the first raw material including recycled wood-plastic board crushed material and wood bamboo powder. Wood-bamboo powder is a waste material recycled in the wood processing market. Its weight is close to that of wood-plastic board crushed material. It contains a terpolymer of acrylic ester, acrylonitrile and styrene accounting for 1% of the mass fraction of the first raw material. The second wood plastic material is made of a second raw material containing high-density polyethylene HDPE5502 and bamboo powder. The second raw material also contains weathering stabilizers. The weathering stabilizers include various stabilizers such as light stabilizers and antioxidants. The light stabilizer GW-944 accounts for 6% of the total mass of the second raw material, and the antioxidant is 1010 produced by Ciba of Switzerland, accounting for 0.15% of the total mass of the second raw material; at least one surface of the weather-resistant surface layer has For the pressed groove, the maximum depth of the groove is greater than the thickness of the weather-resistant surface layer, and the second raw material further contains a terpolymer of acrylic ester, acrylonitrile and styrene accounting for 1% of the mass fraction of the second raw material. The mass ratio of wood-bamboo powder and high-density polyethylene in the second raw material is in the range of 0.5. The PE co-extruded wood-plastic board is obtained in this way. After the recycled PE wood-plastic floor is cleaned of various dust and impurities After washing with 1wt% hydrochloric acid solution, it is treated with clean water, and finally dried for later use; the reclaimed material obtained in the previous step is pulverized into powder in a pulverizer, and the same weight of wood and bamboo powder and other additives are added and mixed thoroughly Then the first raw material is obtained. The particle sizes of the two powders are controlled close to ensure that the two are evenly mixed; the first raw material is melted, and then pelletized by screw extrusion to obtain the first wood-plastic material, and the temperature in the screw machine is controlled. Ensure that the product is melted, the screw is sheared and plasticized, the granulation temperature is 140-220℃, the pressure is 20-35MPa; the high-density polyethylene and wood and bamboo powder are mixed in a ratio of 1:0.5, and the total mass content is 14% Filler, 3.85% light stabilizer and 0.15% antioxidant, mixed at high temperature 120℃ for 5 minutes, and then mixed at low temperature 20℃ for 5 minutes to obtain the second raw material; both in the first wood plastic material and the second wood plastic material It has a terpolymer of acrylate, acrylonitrile and styrene at 1% by weight. In this embodiment, the wood and bamboo powder added to the second raw material is bamboo powder, which has a size of 40 mesh and contains less than 3% ash and less than 5% moisture. Then the second raw material is added to the screw extruder and then extruded and pelletized to obtain the second wood-plastic material. The particles of the first wood-plastic material and the second wood-plastic material are added to the main extruder and the auxiliary extruder, respectively. A co-extruded wood-plastic board substrate with an environmentally friendly base material and a weather-resistant surface layer and the weather-resistant surface layer wraps the environmentally-friendly base material through a co-extrusion process, and the substrate is then cooled by a mold and a water tank. After cooling, the molded substrate is pressed out of the groove by the roller to form a surface wood grain. When embossing, a number of protruding annual ring-shaped protruding ribs are formed on the roller, and the length of the ribs gradually increases from one end of the annual ring to the other end. Increase, the maximum length is greater than the thickness of the weather-resistant surface layer. Four heating pipes and four cooling pipes are arranged inside the drum. The heating pipes and cooling pipes are arranged at intervals, respectively connected with heat transfer oil and cooling water. There are two drum convection lines arranged in sequence. The plate is pressed on-line and polished to form a product.
本发明的实施方式Embodiments of the present invention
实施例2Example 2
与实施例1不同的是,耐候表层的原料是高密度聚乙烯和木粉重量比例为5:1,第二原料还含有5%的三元共聚物,5%的氧化聚乙烯蜡,14%的填充剂、3%的偶联剂、0.4%抗氧化剂、3%的UV-531,和0.85%的添加剂;第一原料回收木塑材料粉末是木粉重量的两倍,第一原料中还包含有3%的三元共聚物,3%塑化剂和4%的润滑剂以及1%的灰色颜料。The difference from Example 1 is that the raw material of the weather-resistant surface layer is high-density polyethylene and wood powder in a weight ratio of 5:1. The second raw material also contains 5% terpolymer, 5% oxidized polyethylene wax, and 14%. Fillers, 3% coupling agents, 0.4% antioxidants, 3% UV-531, and 0.85% additives; the first raw material recycled wood-plastic material powder is twice the weight of wood flour, and the first raw material is also Contains 3% terpolymer, 3% plasticizer, 4% lubricant and 1% gray pigment.
本发明的有益效果:1)产品的力学性能优于普通木塑单挤产品;2)芯层材料无颜色要求,加大了废料的使用范围;3)表层材料添加了大量的抗UV等抗光、热稳定助剂,产品表面颜色的稳定性,耐候性显著提高,300h耐老化性能提升25%,1500h耐老化性能提升38%;4)表层厚度低,而芯层全部使用回收废料,生产成本相对下降,市场竞争力更强。The beneficial effects of the present invention: 1) The mechanical properties of the product are better than ordinary wood-plastic single-extrusion products; 2) The core layer material has no color requirements, which increases the use range of waste; 3) The surface layer material adds a large amount of anti-UV and other resistance Light and heat stabilizing additives, the stability of the product surface color, and the weather resistance are significantly improved, the 300h aging resistance performance is increased by 25%, and the 1500h aging resistance performance is increased by 38%; 4) The surface layer thickness is low, and the core layer is made of recycled waste materials. Relatively lower costs and stronger market competitiveness.
以上详细描述了本发明的具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域的技术人员以本发明构思在现有技术上通过逻辑分析、推理或者有限的实验可以得到的技术方案,都应在本权利要求书所确定的保护范围内。The specific embodiments of the present invention are described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and changes according to the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments in the prior art with the concept of the present invention should fall within the protection scope defined by the claims.

Claims (10)

  1. 一种双层PE共挤木塑板,其特征在于:包括由第一木塑材料构成的环保基材和由第二木塑材料构成的耐候表层,所述的耐候表层完整包裹在所述的环保基材上,所述第一木塑材料由包含回收的木塑板材粉碎料和木竹粉的第一原料制成,所述的第二木塑材料由包含高密度聚乙烯和木竹粉的第二原料制成;所述的第二原料中还包含有耐候稳定剂;所述的耐候表层的至少一个表面上具有被压制的凹槽,所述凹槽的最大深度大于所述耐候表层的厚度。A double-layer PE co-extruded wood-plastic board, which is characterized in that it comprises an environmentally friendly base material composed of a first wood-plastic material and a weather-resistant surface layer composed of a second wood-plastic material, and the weather-resistant surface layer is completely wrapped in the On an environmentally friendly substrate, the first wood-plastic material is made of a first raw material containing recycled wood-plastic board crushed material and wood and bamboo powder, and the second wood-plastic material is made of high-density polyethylene and wood-bamboo powder. The second raw material is made; the second raw material also contains a weathering stabilizer; at least one surface of the weathering surface layer has a pressed groove, and the maximum depth of the groove is greater than that of the weathering surface layer thickness of.
  2. 根据权利要求1所述的一种双层PE共挤木塑板,其特征在于:第一原料还包含有占第一原料质量分数1-5%的丙烯酸酯、丙烯腈和苯乙烯的三元共聚物,第二原料还包含有占第二原料质量分数1-5%的丙烯酸酯、丙烯腈和苯乙烯的三元共聚物。The double-layer PE co-extruded wood-plastic board according to claim 1, characterized in that: the first raw material also contains the ternary acrylate, acrylonitrile and styrene accounting for 1-5% of the mass fraction of the first raw material. Copolymer, the second raw material also contains a terpolymer of acrylate, acrylonitrile and styrene accounting for 1-5% of the mass fraction of the second raw material.
  3. 根据权利要求1所述的一种双层PE共挤木塑板,其特征在于:所述耐候稳定剂包括光稳定剂和抗氧化剂,光稳定剂占到第二原料总质量的3~6%,抗氧化剂占到第二原料总质量的0.15~0.4%。The double-layer PE co-extruded wood-plastic board according to claim 1, wherein the weathering stabilizer comprises a light stabilizer and an antioxidant, and the light stabilizer accounts for 3 to 6% of the total mass of the second raw material , Antioxidant accounts for 0.15-0.4% of the total mass of the second raw material.
  4. 根据权利要求1或2或3所述的一种双层PE共挤木塑板,其特征在于:所述第二原料中木竹粉与高密度聚乙烯的质量比范围为0.2-0.5,所述耐候表层的厚度小于环保基材的厚度的1/5,所述第一原料中的木竹粉与回收的木塑板材粉碎料的质量比范围是0-2。The double-layer PE co-extruded wood-plastic board according to claim 1 or 2 or 3, wherein the mass ratio of wood and bamboo powder to high-density polyethylene in the second raw material ranges from 0.2 to 0.5. The thickness of the weather-resistant surface layer is less than 1/5 of the thickness of the environmentally friendly substrate, and the mass ratio of the wood and bamboo powder in the first raw material to the recycled wood-plastic board pulverized material is in the range of 0-2.
  5. 一种如权利要求1所述的一种双层PE共挤木塑板的制备方法,包括以下步骤:A method for preparing a double-layer PE co-extruded wood-plastic board according to claim 1, comprising the following steps:
    a、回收料的预处理:将回收的PE木塑地板清洗掉各种灰尘和杂质后用酸溶液冲洗后再用清水处理,烘干备用;a. Pretreatment of recycled materials: clean the recycled PE wood-plastic floor to remove all kinds of dust and impurities, rinse with acid solution, then treat with water, and dry for use;
    b、第一原料的制备:将上一步骤得到的回收料在粉碎机中粉碎为粉末并加入木竹粉和其它添加剂,充分混合后得到第一原料;b. Preparation of the first raw material: the reclaimed material obtained in the previous step is pulverized into powder in a pulverizer, wood and bamboo powder and other additives are added, and the first raw material is obtained after thorough mixing;
    c、第一木塑材料的制备:将第一原料进行熔化,熔化后通过螺杆挤出造粒得到第一木塑材料;c. Preparation of the first wood-plastic material: melting the first raw material, and then extruding and granulating the first wood-plastic material by screw after melting;
    d、第二原料的制备:将高密度聚乙烯和木竹粉以及其它添加剂经过高温混合,再经过低温混合后得到第二原料;d. Preparation of the second raw material: high-density polyethylene, wood and bamboo powder and other additives are mixed at high temperature, and then mixed at low temperature to obtain the second raw material;
    e、第二木塑材料的制备:将第二原料加入螺杆挤出机后经过挤出造粒而得到第二木塑材料;e. Preparation of the second wood-plastic material: adding the second raw material into the screw extruder and then extruding and granulating to obtain the second wood-plastic material;
    f、共挤成型:分别将第一木塑材料和第二木塑材料的粒子加入主挤出机和副挤出机,通过共挤工艺得到具有环保基材和耐候表层并且耐候表层包裹环保基材的共挤木塑板基板;f. Co-extrusion: the particles of the first wood plastic material and the second wood plastic material are added to the main extruder and the auxiliary extruder respectively, and the environment-friendly substrate and weather-resistant surface layer are obtained through the co-extrusion process, and the weather-resistant surface layer is wrapped with the environmental protection base. Wood-plastic co-extruded wood-plastic board substrate;
    g、压纹:将成型的基板通过滚筒压出凹槽形成表面木纹,得到产品。g. Embossing: the formed substrate is pressed out of the groove through the roller to form the surface wood grain to obtain the product.
  6. 根据权利要求5所述的一种双层PE共挤木塑板的制备方法,其特征在于:所述的酸溶液是浓度为1-2%的稀盐酸。The method for preparing a double-layer PE co-extruded wood-plastic board according to claim 5, wherein the acid solution is dilute hydrochloric acid with a concentration of 1-2%.
  7. 根据权利要求5所述的一种双层PE共挤木塑板的制备方法,其特征在于:所述滚筒具有凸出部,凸出部的最大凸起高度大于所述耐候表层的厚度。The method for preparing a double-layer PE co-extruded wood-plastic board according to claim 5, wherein the roller has a protrusion, and the maximum protrusion height of the protrusion is greater than the thickness of the weather-resistant surface layer.
  8. 根据权利要求5所述的一种双层PE共挤木塑板的制备方法,其特征在于:步骤1)所述的烘干中,烘干机的温度设置在90-120℃,烘干后水份控制在5%以内。The method for preparing double-layer PE co-extruded wood-plastic panels according to claim 5, characterized in that: in the drying of step 1), the temperature of the dryer is set at 90-120°C, and after drying The moisture content is controlled within 5%.
  9. 根据权利要求5或6或7或8所述的一种双层PE共挤木塑板的制备方法,其特征在于:所述滚筒的内部具有若干加热管道以及若干冷却管道,所述冷却管道至少部分间隔分布在所述若干加热管道之间,所述加热管道和冷却管道分别连接有加热媒介和冷却媒介。The method for preparing double-layer PE co-extruded wood-plastic board according to claim 5 or 6 or 7 or 8, characterized in that: the inside of the drum is provided with a plurality of heating pipes and a plurality of cooling pipes, and the cooling pipes are at least Part of the interval is distributed between the several heating pipes, and the heating pipe and the cooling pipe are respectively connected with a heating medium and a cooling medium.
  10. 根据权利要求5或6或7或8所述的一种双层PE共挤木塑板的制备方法,其特征在于:所述压纹步骤为两次压纹。The method for preparing a double-layer PE co-extruded wood-plastic board according to claim 5 or 6 or 7 or 8, wherein the embossing step is embossing twice.
PCT/CN2020/081952 2020-03-27 2020-03-29 Two-layer-pe coextruded wood-plastic composite board and preparation method thereof WO2021189504A1 (en)

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