WO2021186760A1 - Paint and base material with coating film - Google Patents

Paint and base material with coating film Download PDF

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Publication number
WO2021186760A1
WO2021186760A1 PCT/JP2020/030890 JP2020030890W WO2021186760A1 WO 2021186760 A1 WO2021186760 A1 WO 2021186760A1 JP 2020030890 W JP2020030890 W JP 2020030890W WO 2021186760 A1 WO2021186760 A1 WO 2021186760A1
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Prior art keywords
group
coating film
mass
coating material
fluorine
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PCT/JP2020/030890
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French (fr)
Japanese (ja)
Inventor
長谷川 剛
満 関
歩 鈴木
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Agc株式会社
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Publication of WO2021186760A1 publication Critical patent/WO2021186760A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

Definitions

  • the present invention relates to a paint and a base material with a coating film.
  • Patent Document 1 describes a coating material containing a fluorine-containing polymer containing a unit based on a fluoroolefin, a unit based on a cyclohexyl vinyl ether, a unit based on an alkyl vinyl ether and a unit based on a hydroxyalkyl vinyl ether, a curing agent, and an organic solvent. It is disclosed.
  • An object of the present invention is to provide a paint and a base material with a coating film capable of forming an antifouling coating film having excellent temperature and water resistance.
  • a fluoropolymer a polydimethyl silicone having a first cross-linking group, an acrylic silicone having a second cross-linking group, the first cross-linking group and the second cross-linking group.
  • a coating material comprising, and a curing agent having a reactive group capable of reacting.
  • the coating material of [1] wherein the polydimethylsilicone has a kinematic viscosity of 30 to 150 mm 2 / s.
  • a method for producing a coating material wherein a curing agent having a reactive group capable of reacting and an organosilica sol in which colloidal silica is dispersed in an organic solvent are mixed to obtain the coating material of [13].
  • a coated base material having a base material and a coating film formed from any of the paints [1] to [13] arranged on the base material.
  • the present invention it is possible to provide a paint capable of forming an antifouling coating film having excellent temperature and water resistance and a base material with a coating film.
  • (Meta) acrylate is a general term for acrylate and methacrylate.
  • (meth) acrylic acid is a general term for acrylic acid and methacrylic acid.
  • the (meth) acrylic polymer is a polymer mainly composed of a unit based on (meth) acrylate, and the (meth) acrylic resin is composed of a polymer mainly composed of a unit based on (meth) acrylate. Means resin.
  • the reactive silyl group is a general term for a hydrolyzable silyl group and a silanol group (-Si-OH).
  • the hydrolyzable silyl group means a group capable of forming a silanol group by a hydrolyzing reaction.
  • the unit is a general term for an atomic group based on one molecule of the monomer, which is directly formed by polymerizing a monomer, and an atomic group obtained by chemically converting a part of the atomic group.
  • the content ratio (mol%) of each unit to all the units contained in the polymer is determined by analyzing the polymer by a nuclear magnetic resonance spectrum (NMR) method.
  • the hydroxyl value is a value measured according to the method of JIS K 0070-3 (1992), respectively.
  • the glass transition temperature (Tg) is the intermediate glass transition temperature of the polymer as measured by the differential scanning calorimetry (DSC) method.
  • the minimum film-forming temperature (MFT) is the lowest temperature at which a uniform coating film without cracks is formed when the fluorine-containing polymer is dried.
  • the film-forming temperature measuring device IMC-1535 (Imoto Co., Ltd.) Can be measured using (manufactured by Mfg. Co., Ltd.).
  • the number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured by gel permeation chromatography using polystyrene as a standard substance.
  • the film thickness of the coating film is a value measured using an eddy current type film thickness meter, and can be measured using, for example, "EDY-5000" manufactured by Sanko Denshi Co., Ltd.
  • the water fall angle is the inclination of the coating film with respect to the horizontal plane of the coating film surface when the water droplets move by 1 mm by gradually tilting the coating film surface after attaching about 20 ⁇ L of water droplets to the horizontally arranged coating film surface. It is a value obtained by measuring the angle using a contact angle meter. In the examples of the present invention, the measurement was performed using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.) as a contact angle meter.
  • the water contact angle is obtained by measuring the angle formed by a water droplet and the surface of the coating film when about 2 ⁇ L of distilled water placed on the surface of the coating film is placed using a contact angle meter, and calculating by the 2 ⁇ method. The value. In the examples of the present invention, the measurement was performed using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.) as a contact angle meter.
  • the kinematic viscosity is a value measured according to the method of JIS Z 8803 (2011).
  • the relative evaporation rate means the relative evaporation rate when the evaporation rate of butyl acetate is 1, and is a value measured according to the method of ASTM D3539.
  • the solid content mass of the paint is the mass obtained by removing the solvent from the paint when the paint contains a solvent. It should be noted that the components constituting the solid content of the composition other than the solvent are regarded as the solid content even if the properties are liquid.
  • the solid content mass of the coating material is determined as the mass remaining after heating 1 g of the coating material at 130 ° C. for 20 minutes.
  • the coating material of the present invention comprises a fluorine-containing polymer, polydimethylsilicone having a first crosslinkable group, acrylic silicone having a second crosslinkable group, the first crosslinkable group and the second crosslinkable group. Includes a curing agent having a reactive group capable of reacting with the sex group.
  • the paint of the present invention (hereinafter, also referred to as the present paint) can form an antifouling coating film having excellent heat resistance and water resistance. The reason for this is not always clear, but it can be considered as follows.
  • the present coating contains a polydimethylsilicone having a first crosslinkable group and an acrylic silicone having a second crosslinkable group.
  • the effect of improving the water repellency of the coating film by polydimethylsilicone and the effect of improving the durability of the coating film by acrylic silicone work synergistically to have excellent antifouling property. It is considered that a coating film having a long-lasting antifouling property was obtained even after the hot water resistance test.
  • the fluorine-containing polymer in the present invention is a polymer containing a fluorine atom, and is preferably a polymer containing a unit based on a fluoroolefin (hereinafter, also referred to as a unit F).
  • a fluoroolefin is an olefin in which one or more hydrogen atoms are substituted with fluorine atoms. In the fluoroolefin, one or more hydrogen atoms which are not substituted with fluorine atoms may be substituted with chlorine atoms.
  • the number of carbon atoms of the fluoroolefin is preferably 2 to 8, and particularly preferably 2 to 4.
  • CFCl is particularly preferable.
  • Two or more kinds of fluoroolefins may be used in combination.
  • the content ratio of the unit F is preferably 20 to 100 mol%, more preferably 30 to 70 mol%, and more preferably 40 to 60, based on all the units contained in the fluorine-containing polymer, from the viewpoint of antifouling property of the coating film. Mol% is particularly preferred.
  • the fluorine-containing polymer preferably further contains a unit having a third crosslinkable group (hereinafter, also referred to as unit C).
  • the crosslinkable group include a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group, a reactive silyl group and the like, and a hydroxy group or a carboxy group is preferable, and a hydroxy group is particularly preferable.
  • the unit C is preferably a unit having no fluorine atom.
  • the unit C may be a unit based on a monomer having a third crosslinkable group (hereinafter, also referred to as monomer C), and a unit having a group convertible into a third crosslinkable group may be used.
  • the fluorine-containing polymer containing it may be a unit obtained by converting the group into a third crosslinkable group.
  • a fluorine-containing polymer containing a unit having a hydroxy group is reacted with a polycarboxylic acid, an acid anhydride thereof, or the like to convert at least a part of the hydroxy group into a carboxy group.
  • the unit to be used is mentioned.
  • the unit C is preferably a unit based on a monomer having a hydroxy group from the viewpoint of reactivity with polydimethylsilicone and acrylic silicone in the present invention.
  • Examples of the monomer having a hydroxy group include vinyl ether, vinyl ester, allyl ether, allyl ester or (meth) acrylate having a hydroxy group, allyl alcohol and the like.
  • the monomer having a hydroxy group is preferably vinyl ether from the viewpoint of polymerizability with fluoroolefin.
  • "-cycloC 6 H 10- " represents a cyclohexylene group, and the binding site of " -cycloC 6 H 10-" is usually 1,4-.
  • n11 represents an integer of 1 to 10
  • a monomer represented by CH 2 CHO (CH 2 ) n12 OC (O) CH 2 CH 2 COOH (where n11 is represented by).
  • N12 indicates an integer of 1 to 10).
  • the content ratio of the unit C is 0.5 to 40 mol% with respect to all the units contained in the fluorine-containing polymer because the crosslink density of the coating film is high and the coating film is excellent in antifouling property and heat resistance. It is preferably, more preferably 10 to 35 mol%, and particularly preferably 15 to 30 mol%.
  • the fluorine-containing polymer may further contain a unit (hereinafter, also referred to as unit D) based on a monomer other than the fluoroolefin and the monomer C (hereinafter, also referred to as monomer D).
  • unit D is preferably a unit having no fluorine atom.
  • Examples of the monomer D include alkene, vinyl ether, vinyl ester, allyl ether, allyl ester, (meth) acrylate and the like, which do not have a third crosslinkable group.
  • vinyl ether and vinyl ester are preferable, and vinyl ether is particularly preferable, from the viewpoint of copolymerizability with fluoroolefin and weather resistance of the fluorine-containing polymer. Two or more types of monomer D may be used in combination.
  • the monomer D examples include ethylene, propylene, 1-butene, ethyl vinyl ether, tert-butyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, vinyl acetate, vinyl pivalate, and vinyl neononanoate (manufactured by HEXION). Name "Beova 9" etc.), Vinyl neodecanoate (manufactured by HEXION, trade name "Beova 10" etc.), Vinyl Versaticate, Vinyl benzoate, vinyl tert-butyl benzoate, tert-butyl (meth) acrylate, benzyl ( Meta) acrylate can be mentioned.
  • the fluorine-containing polymer contains the unit D
  • the content ratio of the unit D is preferably 5 to 60 mol%, preferably 10 to 50 mol%, based on all the units contained in the fluorine-containing polymer. Especially preferable.
  • the fluorine-containing polymer contains units F, unit C, and unit D in this order of 30 to 70 mol%, 0.5 to 40 mol%, and 5 to 60 mol% with respect to all the units contained in the fluorine-containing polymer. It is preferable to include it.
  • the Tg of the fluorine-containing polymer is preferably 0 to 120 ° C., more preferably 10 to 100 ° C., and particularly preferably 30 to 80 ° C. When the Tg of the fluorine-containing polymer is within the above range, the antifouling property of the coating film is improved.
  • the MFT of the fluorine-containing polymer is preferably 0 to 100 ° C, particularly preferably 10 to 40 ° C.
  • the Mn of the fluorine-containing polymer is preferably 1,000 to 100,000, more preferably 2,000 to 30,000, and particularly preferably 2,000 to 10,000. When the Mn of the fluorine-containing polymer is within the above range, the temperature and water resistance of the coating film is improved.
  • the fluorine-containing polymer preferably has a hydroxyl value in a specific range.
  • the hydroxyl value is preferably 1 to 200 mgKOH / g, more preferably 10 to 100 mgKOH / g, and particularly preferably 20 to 80 mgKOH / g. From the viewpoint of the durability of the coating film, the fluorine-containing polymer preferably has a hydroxyl value in the above range.
  • the fluorine-containing polymer is produced by a known method.
  • the fluorine-containing polymer can be obtained by copolymerizing each monomer in the presence of a solvent and a radical polymerization initiator.
  • the method for producing a fluorine-containing polymer include solution polymerization and emulsion polymerization. If necessary, a polymerization stabilizer, a polymerization inhibitor, a surfactant, or the like may be used during or after the production of the fluorine-containing polymer.
  • fluorine-containing polymer a commercially available product may be used, and specific examples thereof include “Lumiflon” series (manufactured by AGC), “Fluon” series (manufactured by AGC), “Kynar” series (manufactured by Arkema), and the like. Examples include the “Zeffle” series (manufactured by Daikin Industries, Ltd.), the “Eterflon” series (manufactured by Eternal), and the “Zendura” series (manufactured by Honeywell). As the fluorine-containing polymer, two or more kinds may be used in combination.
  • the present coating material preferably contains a fluorine-containing polymer in an amount of 5 to 95% by mass, more preferably 10 to 90% by mass, and particularly preferably 20 to 60% by mass, based on the solid content mass of the present coating material. ..
  • a polydimethylsilicone having a first crosslinkable group (hereinafter, also referred to as a specific polydimethylsilicone) is a siloxane compound having a number of repetitions of 2 or more dimethylsiloxane units and having a first crosslinkable group.
  • the specific polydimethylsilicone is excellent in the effect of imparting water repellency to the coating film, and can form a coating film having a particularly large water contact angle and a small water fall angle. When the water contact angle of the coating film is large and the water fall angle is small, dirt does not easily adhere to the coating film, and the adhered dirt easily flows off, which is more excellent in the stain resistance of the coating film.
  • the polydimethylsilicone is preferably in an oily state at room temperature (25 ° C.).
  • the first crosslinkable group is preferably a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group, or a reactive silyl group, and a hydroxy group is particularly preferable, from the viewpoint of curability of the coating material.
  • the dimethylsiloxane unit is a unit represented by- (Si (CH 3 ) 2 O)-.
  • the number of repetitions of the dimethylsiloxane unit contained in the specific polydimethylsilicone is 2 or more, preferably 10 or more, more preferably 30 or more, and particularly preferably 50 or more.
  • the number of repetitions of the dimethylsiloxane unit is 10 or more, the kinematic viscosity of the specific polydimethylsilicone is improved, and a coating film having a large water contact angle and a small water rolling angle can be obtained.
  • the number of repetitions of the dimethylsiloxane unit is preferably 300 or less, more preferably 200 or less, and particularly preferably 100 or less, from the viewpoint of handleability of the polydimethylsilicone.
  • the specific polydimethylsilicone is preferably a compound represented by the following formula (1) from the viewpoint that the effect of the present invention is more excellent.
  • n represents two or more integers arbitrarily selected so that the number average molecular weight of the specific polydimethylsilicone is 500 to 40,000. As n, 10 to 300 is preferable, 30 to 200 is more preferable, and 50 to 100 is particularly preferable.
  • the two R 1 each independently represents a divalent group having 1 to 30 carbon atoms having an alkylene group of 1 to 30 carbon atoms, or, an ether bond. Two of R 1 is preferably the same groups. Specific examples of the alkylene group having 1 to 30 carbon atoms include methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene and octylene.
  • divalent group having 1 to 30 carbon atoms having an ether bond -C 3 H 6 -O-C 2 H 4 -, - C 3 H 6 - (OC 2 H 4) m -, - C 2 H 4 -O-C 2 H 4 -, - C 3 H 6 -O-C 3 H 6 - and the like.
  • m represents an integer from 1 to 30.
  • R 1 is a propylene group, or, -C 3 H 6 -O-C 2 H 4 - is preferable.
  • the compound represented by the formula (1) is preferably the compound represented by the following formula (1A) from the viewpoint that the effect of the present invention is more excellent.
  • na is synonymous with n in formula (1).
  • Each of the two ps independently represents an integer of 0 to 9, and 1 to 5 is preferable, and 1 to 3 is particularly preferable, from the viewpoint that the effect of the present invention is more excellent. It is preferable that the two ps have the same value.
  • Each of the two qs independently represents an integer of 3 to 9, and 3 to 7 is preferable, and 3 to 5 is particularly preferable, because the effect of the present invention is more excellent.
  • the two qs are preferably the same value.
  • a commercially available product may be used, and as a specific example, DMS-C16 (trade name of Gelest Co., Ltd., number average molecular weight: about 700.
  • DMS-C16 trade name of Gelest Co., Ltd., number average molecular weight: about 700.
  • FM-4411 trade name of Chisso Co., Ltd. Mn: about 1,000.
  • FM-4421 trade name of Chisso Co., Ltd. Mn).
  • FM-4425 trade name of Chisso Co., Ltd. Mn: Approximately 10,000.
  • the Mn of the specific polydimethylsilicone is preferably 500 to 20,000, more preferably 1,000 to 20,000, and particularly preferably 4,000 to 7,000.
  • the kinematic viscosity of a particular polydimethyl silicone is preferably from 30 ⁇ 150mm 2 / s, particularly preferably 100 ⁇ 120mm 2 / s.
  • the kinematic viscosity is 30 mm 2 / s or more, a coating film having a large water contact angle and a small water fall angle can be obtained.
  • the kinematic viscosity is 150 mm 2 / s or less, the handleability of the specific polydimethylsilicone is excellent.
  • the hydroxyl value of the specific polydimethylsilicone is preferably 150 mgKOH / g or less, more preferably less than 100 mgKOH / g, and particularly preferably 50 mgKOH / g or less, from the viewpoint that the water roll angle becomes smaller.
  • the hydroxyl value of the specific polydimethylsilicone is particularly preferably 10 mgKOH / g or more from the viewpoint of obtaining a coating film capable of maintaining antifouling property even when immersed in warm water.
  • the content of the specific polydimethyl silicone is preferably 1.0 to 20 parts by mass, more preferably 2.0 to 10 parts by mass, and 2.5 to 25 parts by mass with respect to 100 parts by mass of the total of the fluorine-containing polymer and the curing agent. 8.0 parts by mass is particularly preferable.
  • a coating film having a small water fall angle and capable of maintaining antifouling property even when immersed in warm water can be obtained.
  • the content of the specific polydimethylsilicone is 20 parts by mass or less, a transparent coating film that is easily compatible with the fluorine-containing polymer can be obtained.
  • Acrylic silicone having a second crosslinkable group means a (meth) acrylic polymer having a second crosslinkability and modified with silicone.
  • the specific acrylic silicone has excellent film properties and can improve the durability of the obtained coating film. As a result, the temperature and water resistance of the coating film is further improved.
  • the specific acrylic silicone preferably contains a unit based on (meth) acrylate.
  • (meth) acrylates include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, and octyl.
  • Examples thereof include (meth) acrylate, 2-ethylhexyl (meth) acrylate, and benzyl (meth) acrylate.
  • the (meth) acrylate includes a (meth) acrylate having a branch in the side chain, a (meth) acrylate having a cyclic hydrocarbon group in the side chain, and a (meth) acrylate having an aromatic ring in the side chain from the viewpoint of excellent filmability. Is preferable, and (meth) acrylate having a branch in the side chain or (meth) acrylate having an aromatic ring in the side chain is particularly preferable.
  • Examples of such (meth) acrylate include isopropyl (meth) acrylate, isobutyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and benzyl (meth) acrylate, and isobutyl (meth) acrylate.
  • 2-Ethylhexyl (meth) acrylate, benzyl (meth) acrylate is particularly preferable.
  • the specific acrylic silicone contains a unit based on (meth) acrylate having a branch in the side chain or a unit based on (meth) acrylate having an aromatic ring in the side chain in an amount of more than 40 mol% with respect to all the units contained in the specific acrylic silicone. It is preferable, it is more preferable to contain more than 50 mol%, and it is particularly preferable to contain more than 80 mol%. Further, the specific acrylic silicone preferably contains a unit based on (meth) acrylate having a branch in the side chain and a unit based on (meth) acrylate having an aromatic ring in the side chain.
  • the content ratio of the two types of units is a molar ratio
  • the unit based on the (meth) acrylate contained in the specific acrylic silicone may further have a second crosslinkable group in the side chain, or may be silicone-modified.
  • the second crosslinkable group a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group and a reactive silyl group are preferable, and a hydroxy group is particularly preferable, from the viewpoint of curability of the coating material.
  • the second crosslinkable group is preferably introduced into the side chain of the specific acrylic silicone.
  • specific acrylic silicone a commercially available product may be used, and specific examples thereof include BYK-SILCLEAN 3700 (trade name of BYK) and ZX-28-G (trade name of T & K TOKA). Two or more kinds of specific acrylic silicones may be used in combination.
  • the hydroxyl value of the specific acrylic silicone is preferably 5 to 200 mgKOH / g, more preferably 10 to 100 mgKOH / g, and particularly preferably 20 to 50 mgKOH / g.
  • the hydroxyl value is 5 mgKOH / g or more, a coating film capable of maintaining antifouling property even when immersed in warm water can be obtained.
  • the hydroxyl value is 200 mgKOH / g or less, the water fall angle of the coating film can be made smaller.
  • the Mn of the specific acrylic silicone is preferably 5,000 to 30,000, more preferably 7,000 to 20,000, and particularly preferably 10,000 to 15,000 from the viewpoint of the durability of the obtained coating film. ..
  • the Mw of the specific acrylic silicone is preferably 10,000 to 50,000, more preferably 12,000 to 30,000, and particularly preferably 15,000 to 20,000 from the viewpoint of the durability of the obtained coating film. ..
  • the content of the specific acrylic silicone is preferably 20 parts by mass or more, more preferably 35 parts by mass or more, and particularly preferably 50 parts by mass or more with respect to 100 parts by mass of the total of the fluorine-containing polymer and the curing agent.
  • the content of the specific acrylic silicone is preferably 200 parts by mass or less, more preferably 150 parts by mass or less, and particularly preferably 100 parts by mass or less, based on 100 parts by mass of the total of the fluorine-containing polymer and the curing agent.
  • the content of the specific acrylic silicone is 200 parts by mass or less, the scratch property of the coating film surface can be sufficiently maintained.
  • the curing agent has a first crosslinkable group and a reactive group capable of reacting with the second crosslinkable group.
  • the reactive group is preferably a reactive group that can also react with the third crosslinkable group from the viewpoint of maintaining the antifouling property of the coating film.
  • the curing agent preferably has two or more reactive groups in one molecule, and particularly preferably 2 to 30 reactive groups.
  • the reactive group of the curing agent reacts with the first crosslinkable group of the specific polydimethyl silicone and the second crosslinkable group of the acrylic silicone, the specific polydimethyl silicone and the specific acrylic silicone are crosslinked by the curing agent. do.
  • the fluorine-containing polymer has a crosslinkable group
  • the reactive group of the curing agent reacts with the crosslinkable group of the fluorine-containing polymer
  • the fluorine-containing polymer is crosslinked by the curing agent.
  • the first to third crosslinkable groups are the same group, the effect of the present invention is more excellent by cross-linking the fluorine-containing polymer, the specific polydimethyl silicone, and the specific acrylic silicone.
  • the reactive group contained in the curing agent include an isocyanate group, a blocked isocyanate group, an epoxy group, an oxazolinyl group, and a ⁇ -hydroxyalkylamide group.
  • isocyanate groups and blocked isocyanate groups are preferable as the reactive groups of the curing agent.
  • polyisocyanate which is a curing agent having two or more isocyanate groups or blocked isocyanate groups in one molecule, is preferable.
  • polyisocyanate a polyisocyanate monomer and a polyisocyanate derivative are preferable.
  • polyisocyanate monomer alicyclic polyisocyanate, aliphatic polyisocyanate, and aromatic polyisocyanate are preferable.
  • polyisocyanate derivative a multimer or a modified form of the polyisocyanate monomer (adduct form, allophanate form, biuret form, isocyanurate form, etc.) is preferable.
  • aliphatic polyisocyanate examples include aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethyl-1,6-diisocyanatohexane, and lysine diisocyanate, and lysine triisocyanate. , 4-Isocyanatomethyl-1,8-octamethylene diisocyanate, bis (2-isocyanatoethyl) 2-isocyanatoglutarate.
  • aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethyl-1,6-diisocyanatohexane, and lysine diisocyanate, and lysine triisocyanate.
  • alicyclic polyisocyanate examples include isophorone diisocyanate, 1,3-bis (isocyanatomethyl) -cyclohexane, 4,4'-dicyclohexylmethane diisocyanate, norbornene diisocyanate, and hydrogenated xylylene diisocyanate.
  • aromatic polyisocyanate examples include aromatic diisocyanates such as xylylene diisocyanate.
  • the polyisocyanate may be a compound in which two or more isocyanate groups of the above-mentioned polyisocyanate monomer or polyisocyanate derivative are blocked by a blocking agent.
  • the blocking agent is a compound having active hydrogen, and specific examples thereof include alcohol, phenol, active methylene, amine, imine, acid amide, lactam, oxime, pyrazole, imidazole, imidazoline, pyrimidine, and guanidine.
  • the content of the curing agent is preferably 2 to 50 parts by mass, and particularly preferably 5 to 30 parts by mass with respect to 100 parts by mass of the fluorine-containing polymer. Two or more kinds of curing agents may be used in combination.
  • this paint is particularly excellent in temperature and water resistance and water resistance of the coating film due to the interaction of each component, a fluorine-containing polymer, a specific polydimethyl silicone, a specific acrylic silicone, and a curing agent are used in this paint. It is preferable to contain 10 to 90% by mass, 0.1 to 10% by mass, 1 to 50% by mass, 5 to 35% by mass, and 30 to 50% by mass, 1 to 5% by mass, respectively, with respect to the solid content mass. %, 20-40% by mass, 10-30% by mass is particularly preferable.
  • the fluorine-containing polymer, the specific polydimethyl silicone, and the specific acrylic silicone all have a hydroxy group and the curing agent is a polyisocyanate, the effect of the present invention is more excellent due to cross-linking between each component.
  • the present coating material may further contain a liquid medium, and may be a coating material in which a fluorine-containing polymer, polydimethyl silicone and acrylic silicone are dissolved or dispersed in the liquid medium, and the coating material does not substantially contain the liquid medium (). It may be a powder paint or the like).
  • the liquid medium include an organic solvent and water, and a mixed solvent of water and an organic solvent may be used.
  • the paint dissolved or dispersed in the liquid medium include paints dissolved in organic solvents and the like (solvent-type paints and the like) and paints dispersed in water (water-based paints and the like). This paint is preferably a solvent-based paint from the viewpoint of being able to form a dense coating film and having excellent weather resistance.
  • the content ratio of water is preferably 1 to 99% by mass, more preferably 70 to 95% by mass, based on the total mass of the liquid medium.
  • the fact that the liquid medium is substantially not contained means that the content of the liquid medium is 0.1% by mass or less with respect to the total mass of the present coating material.
  • Examples of the organic solvent include a ketone solvent, an ester solvent, a hydrocarbon solvent, an alcohol solvent, a glycol ether solvent, and a glycol ester solvent.
  • Specific examples of the ketone solvent include acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, and diacetone alcohol.
  • Specific examples of the ester solvent include ethyl acetate and butyl acetate.
  • Specific examples of the hydrocarbon solvent include hexane, heptane, and cyclohexane.
  • Specific examples of the alcohol solvent include butyl alcohol.
  • glycol ether solvent examples include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, and propylene glycol monopropyl ether.
  • glycol ester solvent examples include 1-methoxypropyl-2-acetate.
  • the content ratio of the liquid medium is preferably 10 to 95% by mass, particularly preferably 60 to 90% by mass, based on the total mass of the present coating material.
  • the liquid medium preferably contains a liquid medium S1 having a relative evaporation rate of less than 0.50 when the evaporation rate of butyl acetate is 1.
  • a coating film having an excellent appearance can be obtained.
  • the reason for this is that since the liquid medium S1 evaporates slowly, the fluorine-containing polymer and the acrylic silicone are easily layer-separated during the formation of the coating film, and the coating film becomes turbid due to the mixture of the fluorine-containing polymer and the acrylic silicone. It is presumed that it can be suppressed.
  • the relative evaporation rate of the liquid medium S1 is more preferably 0.40 or less, and particularly preferably 0.35 or less, from the viewpoint of improving the appearance of the coating film.
  • the content ratio of the liquid medium S1 is preferably 15% by mass or more, more preferably 20% by mass or more, and particularly preferably 30% by mass or more, based on the total mass of the liquid medium.
  • the content of the liquid medium S1 is 15% by mass or more, the appearance of the coating film is more excellent.
  • liquid medium S1 examples include cyclohexanone (relative evaporation rate: 0.32), butyl alcohol (relative evaporation rate: 0.47), diisobutyl ketone (relative evaporation rate: 0.20), and diacetone alcohol (relative evaporation rate: 0.20).
  • the present paint may contain components other than the above.
  • the component include a fluorine-containing polymer, a resin other than the specific polydimethylsilicone and the specific acrylic silicone, and additives.
  • a resin include a thermoplastic resin, a curable resin, a crosslinkable resin, and the like, and a curable resin and a crosslinkable resin are preferable.
  • Specific examples thereof include curable or crosslinkable (meth) acrylic resins, polyester resins, urethane resins, epoxy resins, specific polydimethyl silicones, and silicone resins other than specific acrylic silicones.
  • Additives include curing catalysts, fillers (inorganic fillers such as silica, organic fillers such as resin beads), colorants (dye, organic pigments, inorganic pigments, bright pigments using metal or mica, etc.), UV absorption.
  • Fillers inorganic fillers such as silica, organic fillers such as resin beads
  • colorants die, organic pigments, inorganic pigments, bright pigments using metal or mica, etc.
  • UV absorption UV absorption.
  • Agents, light stabilizers, matting agents, surface conditioners, degassing agents, fillers, heat stabilizers, thickeners, dispersants, surfactants, antistatic agents, rust preventives, silane coupling agents, antifouling Examples include agents, decontamination treatment agents, plasticizers, adhesives and the like.
  • the present coating material preferably contains a silicone oligomer from the viewpoint of further improving the antifouling property of the coating film.
  • the silicone oligomer does not include the specific polydimethyl silicone and the specific acrylic silicone in the present invention.
  • the silicone oligomer preferably has an alkoxy group that is directly bonded to the Si atom. Examples of the alkoxy group include a methoxy group and an ethoxy group, and a methoxy group is preferable.
  • the silicone oligomer further preferably has at least one of an alkyl group and a phenyl group that are directly bonded to the Si atom, and more preferably has both an alkyl group and a phenyl group that are directly bonded to the Si atom. Examples of the alkyl group include a methyl group and an ethyl group, and a methyl group is preferable.
  • silicone oligomer Commercially available products may be used as the silicone oligomer, and specific examples thereof include KC-89S, KR-515, KR-500, X-40-9225, X-40-9246, X-40-9250, and KR-. Examples thereof include 401N, X-40-9227, KR-510, KR-9218, KR-213, K-400, X-40-2327, and KR-401 (all of which are trade names of Shin-Etsu Chemical Co., Ltd.).
  • the content ratio of the silicone oligomer in the present coating material is preferably 1 to 100% by mass, particularly preferably 10 to 40% by mass, based on the total solid content mass of the present coating material.
  • the present paint preferably contains colloidal silica from the viewpoint of further improving the antifouling property of the coating film and improving the strength of the coating film.
  • Colloidal silica is a colloidal particle of SiO 2 or a hydrate of SiO 2.
  • the average primary particle size of colloidal silica measured by the dynamic scattering method is preferably 5 to 200 nm, and particularly preferably 5 to 30 nm.
  • the particle shape of colloidal silica may be spherical or non-spherical, and is preferably spherical.
  • the non-spherical colloidal silica include an elongated shape in which silica particles having a shape close to a spherical shape are connected in a chain or a bead shape.
  • the content of colloidal silica in the present paint is preferably 1 to 100 parts by mass, more preferably 5 to 30 parts by mass, and 10 to 10 to 100 parts by mass with respect to 100 parts by mass of the paint solid content other than colloidal silica. It is particularly preferably 25 parts by mass.
  • the present coating material comprises a fluorine-containing polymer, polydimethylsilicone having a first crosslinkable group, acrylic silicone having a second crosslinkable group, the first crosslinkable group and the second crosslinkable group. It is preferably produced by mixing a curing agent having a reactive group capable of reacting with, and an organosilica sol in which colloidal silica is dispersed in an organic solvent.
  • Organic solvents in the organosilica sol include methanol, ethylene glycol, isopropyl alcohol, dimethylacetamide, methylethylketone, methylisobutylketone, ethyl acetate, toluene, cyclohexanone, propylene glycol monomethyl ether, ethylene glycol monon-propyl ether, and propylene glycol monomethyl ether acetate.
  • Etc. and from the viewpoint of uniform mixing with the liquid medium S1 in the present invention, methyl ethyl ketone is preferable.
  • the colloidal silica content in the organosilica sol is preferably 10 to 60% by mass, particularly preferably 15 to 50% by mass, based on the total mass of the organosilica sol.
  • organosilica sol Commercially available products may be used as the organosilica sol, and specific examples thereof include EG-ST-XL30, NMP-ST, PGM-ST-UP, MA-ST-M, MA-ST-L, and MA-ST-. ZL, MA-ST-UP, IPA-ST-L, DMAC-ST-ZL, EG-ST-ZL, EAC-ST, TOR-ST, MEK-ST-40, MEK-ST-L, MIBK-SD, MIBK-SD-L, MEK-AC-2140Z, MEK-AC-4130Y, MEK-AC-5140Z, MEK-EC-2130Y, CHO-ST-M, PGM-AC-2140Y, PGM-AC-4130Y, MIBK- AC-2140Z, IPA-ST, IPA-ST-ZL, EG-ST, NPC-ST-30, DMAC-ST, MEK-ST, MIBK-ST, PMA-ST, PGM-ST (all of which are Nissan Chemicals
  • the coating film of the present invention may be formed by applying the present coating film on a substrate, drying the coating film if necessary, and heat-curing the coating film.
  • this paint is a water-based paint or solvent-based paint
  • the coating methods include spray coating method, squeegee coating method, flow coating method, bar coating method, spin coating method, dip coating method, screen printing method, and gravure printing method. Examples include a die coating method, an inkjet method, a curtain coating method, and a method using a brush or spatula.
  • the coating methods include electrostatic coating method, electrostatic spraying method, electrostatic immersion method, spraying method, flow immersion method, spraying method, spraying method, thermal spraying method, plasma spraying method, etc. Can be mentioned.
  • the present coating material contains a liquid medium, it is preferable to dry it after application to remove the solvent.
  • the drying temperature is usually 0 to 50 ° C., and the drying time is usually 1 minute to 2 weeks.
  • the present coating material contains a curing agent, it is preferably heat-cured after application.
  • the heat curing temperature is usually 50 ° C. to 300 ° C., and the heat curing time is usually 1 minute to 24 hours.
  • the film thickness of the main coating film is preferably 1 to 1,000 ⁇ m, more preferably 25 to 500 ⁇ m, and particularly preferably 50 to 100 ⁇ m from the viewpoint of weather resistance of the main coating film.
  • the film thickness of the coating film formed by one coat using the present coating film, which is a solvent type coating film is preferably 50 to 100 ⁇ m from the viewpoint of reducing the process of forming the coating film.
  • a base material with a coating film having a base material and the main coating film arranged on the base material can be obtained.
  • An article containing a coated substrate of the present invention is also referred to as a coated article.
  • Specific examples of the material of the base material in the present invention include inorganic substances, organic substances, and organic-inorganic composite materials.
  • Specific examples of inorganic substances include concrete, natural stone, glass, and metal materials.
  • Specific examples of organic substances include plastics, rubbers, adhesives, and wood.
  • Specific examples of the organic-inorganic composite material include fiber reinforced plastic, resin reinforced concrete, and fiber reinforced concrete.
  • the base material may be subjected to a known surface treatment. Examples of the surface treatment include metal film treatment and chemical conversion treatment. Examples of the metal film treatment include electroplating, hot-dip plating, and thin-film plating. Examples of the chemical conversion treatment include chromate treatment and phosphate treatment.
  • the base material is preferably made of metal from the viewpoint that the effects of the present invention are more exerted.
  • the metal include materials containing metals such as iron, aluminum, zinc, tin, titanium, lead, copper, magnesium, manganese, silicon, chromium, zirconium, vanadium, nickel and bismuth.
  • metal iron and aluminum are particularly suitable.
  • the metal may be an alloy containing two or more kinds of metals.
  • iron alloys (steel, stainless steel, etc.) and aluminum alloys are preferable, and steel is particularly preferable.
  • the base material with a coating film in the present invention may have another coating film such as an intermediate coating film or an undercoat (primer) coating film between the base material and the main coating film.
  • the paint for forming the undercoat coating film include paints containing (meth) acrylic resin, polyester resin, urethane resin, epoxy resin, silicone resin and the like.
  • the undercoat coating may contain a crosslinkable resin, a prepolymer having a crosslinkable group, a curable resin, or the like.
  • Examples 1 to 5 and 8 to 17 are examples, and examples 6 to 7 are comparative examples. However, the present invention is not limited to these examples.
  • the blending amount of each component in the table described later indicates a mass standard.
  • CTFE Chlorotrifluoroethylene
  • CHVE Cyclohexyl vinyl ether
  • HBVE 4-Hydroxybutyl vinyl ether
  • Polydimethylsilicone Polydimethyl Silicone 1: Shin-Etsu Chemical Co., Ltd. Brand name KF-6003 (Polydimethyl silicone having 68 repetitions of dimethylsiloxane unit, Mn: about 5,500, kinematic viscosity: 110 mm 2 / s, hydroxyl value: 22 mgKOH / g )
  • Polydimethyl Silicone 2 Shin-Etsu Chemical Co., Ltd. Brand name KF-6000 (Polydimethyl silicone having 12 repetitions of dimethylsiloxane unit, Mn: about 1,000, kinematic viscosity: 35 mm 2 / s, hydroxyl value: 120 mgKOH / g )
  • Acrylic Silicone Solution 1 BYK Trade Name BYK-SILCLEAN 3700 (Hydroxy group, silicone modified (meth) containing about equimolar units of benzyl (meth) acrylate and units based on isobutyl (meth) acrylate. ) 25% by mass solution of acrylic polymer, hydroxyl value: 30 mgKOH / g)
  • Hardener 1 Asahi Kasei Corporation Brand name Duranate TPA-100 (isocyanurate form of hexamethylene diisocyanate)
  • Organosilica sol 1 Nissan Chemical Industries, Ltd. Brand name MEK-ST-40 (Spherical organosilica sol in which colloidal silica is dispersed in methyl ethyl ketone. Solid content concentration 40% by mass, average primary particle size 10 to 15 nm)
  • Organosilica sol 2 Nissan Chemical Industries, Ltd. Brand name MEK-ST-UP (Non-spherical (elongated shape) organosilica sol in which colloidal silica is dispersed in methyl ethyl ketone. Solid content concentration 20% by mass, average primary particle size 40-100 nm)
  • Silicone oligomer 1 Shin-Etsu Chemical Co., Ltd.
  • Product name KR-400 Silicone oligomer having an alkoxy group and a methyl group directly bonded to a Si atom
  • Silicone oligomer 2 Shin-Etsu Chemical Co., Ltd.
  • Trade name KR-401 Silicone oligomer having an alkoxy group, a methyl group and a phenyl group directly bonded to a Si atom
  • the autoclave was cooled with water to stop the polymerization, and the solution in the autoclave was filtered to obtain a solution containing the fluorine-containing polymer F1.
  • the obtained solution was vacuum dried at 65 ° C. for 24 hours to remove the solvent, and further vacuum dried at 130 ° C. for 20 minutes to obtain a block-shaped fluorine-containing polymer F1.
  • the fluorine-containing polymer F1 contains CTFE-based units, CHVE-based units, and HBVE-based units in this order of 50 mol%, 39 mol%, and 11 mol, respectively, with respect to all the units contained in the fluorine-containing polymer F1. It was a polymer containing%.
  • the Tg of the fluorine-containing polymer F1 was 52 ° C., the Mn was 10,000, and the hydroxyl value was 50 mgKOH / g.
  • insect solution prepared by mixing 47 g of formic acid, 24 g of tannic acid, 5 g of albumin acid, and 24 g of honey
  • a dropper is dropped on the surface of the coating film with a dropper, and allowed to stand at 80 ° C. for 1 hour to dry. I let you. Then, it was wiped dry with a cloth 10 times, the degree of insect stain on the coating film was visually confirmed, and the initial antifouling property of the coating film was evaluated according to the following criteria.
  • S No dirt.
  • A A slight mark remains at the dropping point, but the dirt is almost removed.
  • B A mark remains at the dropping point, but the dirt is almost removed.
  • the contact angle of about 2 ⁇ L of distilled water placed on the surface of the coating film was measured using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.). Measurements were performed at five different points on the surface-treated surface of the base material, and the average value was calculated and used as the initial water contact angle. The 2 ⁇ method was used to calculate the contact angle.
  • the appearance of the coating film immediately after the coating film was formed was visually confirmed and evaluated according to the following criteria.
  • the surface of the coating film was rubbed with Bencot (trade name, manufactured by Asahi Kasei Corporation) or a nail, and it was visually judged whether or not a mark remained on the coating film.
  • C When the coating film is rubbed with Bencot (trade name, manufactured by Asahi Kasei Corporation), a mark remains, but the coating film does not peel off.
  • polydimethylsilicone / fluorine-containing polymer + curing agent means the content (parts by mass) of polydimethylsilicone with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent.
  • acrylic silicone / fluorine-containing polymer + curing agent means the content (parts by mass) of acrylic silicone with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent.
  • cyclohexanone / liquid medium means the content (mass%) of cyclohexanone with respect to the total mass of the liquid medium in the coating material.
  • colloidal silica / other solid content means the content (parts by mass) of colloidal silica with respect to a total of 100 parts by mass of the solid content other than colloidal silica in the coating material.
  • the initial water fall angle was 14 degrees or less
  • the initial water contact angle was 103 degrees or more
  • the antifouling property after the hot water resistance test was B or more. ..
  • a fluorine-containing polymer As shown in Tables 1 and 2, a fluorine-containing polymer, a polydimethyl silicone having a first crosslinkable group, an acrylic silicone having a second crosslinkable group, a first crosslinkable group and a second crosslinkable group. It has been shown that when a coating material having a curing agent having a reactive group capable of reacting with a crosslinkable group is used, an antifouling coating film having excellent heat resistance and water resistance can be formed (Examples 1 to 5 and Examples 8 to 17). ).
  • the article of the present invention is attached to an automobile window glass, an automobile, a motorcycle, a painted surface of a bicycle, a head lamp cover, a sensor cover, an outdoor antenna receiver or its cover, a signal lamp cover, kitchen equipment, kitchen utensils, and kitchen equipment. It can be used for fins and filters of air conditioners such as exhaust devices and air conditioners, home appliances, bathing facilities, washbasin facilities, medical facilities, medical machinery and equipment, mirrors, eyeglasses, inkjet printer parts, toilet bowls, etc. ..
  • equipment, devices, appliances, parts, etc. that are washed with water such as refrigerators, freezers, fins and filters of air conditioning equipment, adhere with water droplets, ice, frost, etc. in order to improve drainage after washing with water.
  • a function that makes it difficult to do is required.
  • the coating film formed from this paint can also be used as an icing prevention film for fins and filters of freezers and air conditioning equipment. Since the surface-treated layer having excellent water-sliding property is less likely to have water droplets attached to it, the painted article of the present invention can be used for equipment, devices, appliances, parts and the like in which water cleaning is performed.
  • the painted surfaces of vehicles such as automobiles, bicycles, motorcycles, and trains, exteriors of buildings, and equipment that may be installed outdoors such as vending machines and guardrails are prone to mud due to rainfall, etc.
  • the coating film formed from the present paint is less likely to adhere to mud even after being immersed in warm water for a long time, and once adhered mud can be easily removed by washing with water. Therefore, the painted article of the present invention can be used for the vehicle exterior.

Abstract

Provided are a paint which can form an antifouling coating film with excellent hot water resistance, and a base material with the coating film. The paint according to the present invention includes a fluorine-containing polymer, polydimethyl silicone having a first crosslinking group, acrylic silicone having a second crosslinking group, and a curing agent having a reactive group which can react with the first crosslinking group and the second crosslinking group.

Description

塗料及び塗膜付き基材Base material with paint and coating
 本発明は、塗料及び塗膜付き基材に関する。 The present invention relates to a paint and a base material with a coating film.
 含フッ素重合体を含む塗料は、耐候性に優れた塗膜を形成できる。特許文献1には、フルオロオレフィンに基づく単位、シクロヘキシルビニルエーテルに基づく単位、アルキルビニルエーテルに基づく単位及びヒドロキシアルキルビニルエーテルに基づく単位を含む含フッ素重合体と、硬化剤と、有機溶剤と、を含む塗料が開示されている。 A paint containing a fluorine-containing polymer can form a coating film having excellent weather resistance. Patent Document 1 describes a coating material containing a fluorine-containing polymer containing a unit based on a fluoroolefin, a unit based on a cyclohexyl vinyl ether, a unit based on an alkyl vinyl ether and a unit based on a hydroxyalkyl vinyl ether, a curing agent, and an organic solvent. It is disclosed.
特昭57-34107号公報Tokusho 57-34107
 近年、含フッ素重合体を含む塗料は多様な分野に用いられるため、これを用いて形成した塗膜に防汚性を要求される場合がある。
 本発明者らが、特許文献1に記載の塗膜を評価したところ、塗膜の防汚性に改善の余地があることを知見した。また、防汚性を有する塗膜を多様な分野において実用化するためには、特に一定時間温水に浸漬された場合においても、上記防汚性が持続する必要があることを知見した。
In recent years, since paints containing a fluorine-containing polymer are used in various fields, antifouling properties may be required for a coating film formed by using the paint.
When the present inventors evaluated the coating film described in Patent Document 1, they found that there was room for improvement in the antifouling property of the coating film. Further, it has been found that in order to put a coating film having antifouling property into practical use in various fields, it is necessary to maintain the antifouling property even when immersed in warm water for a certain period of time.
 本発明は、耐温水性に優れた防汚塗膜を形成できる塗料及び塗膜付き基材の提供を課題とする。 An object of the present invention is to provide a paint and a base material with a coating film capable of forming an antifouling coating film having excellent temperature and water resistance.
 本発明者らは、鋭意検討した結果、以下の構成により上記課題が解決できることを見出した。
[1] 含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、上記第1の架橋性基及び上記第2の架橋性基と反応し得る反応性基を有する硬化剤と、を含むことを特徴とする、塗料。
[2] 上記ポリジメチルシリコーンの動粘度が、30~150mm/sである、[1]の塗料。
[3] 上記含フッ素重合体が第3の架橋性基を有する単位を含む、[1]または[2]の塗料。
[4] 上記第1の架橋性基、上記第2の架橋性基、及び、上記第3の架橋性基がいずれもヒドロキシ基である、[3]の塗料。
[5] 上記反応性基がイソシアネート基又はブロック化イソシアネート基である、[1]~[4]のいずれかの塗料。
[6] 上記ポリジメチルシリコーンの水酸基価が、150mgKOH/g以下である、[1]~[5]のいずれかの塗料。
[7] 上記ポリジメチルシリコーンが、ジメチルシロキサン単位を有し、上記ジメチルシロキサン単位の繰り返し数が、10以上である、[1]~[6]のいずれかの塗料。
[8] 上記ポリジメチルシリコーンの含有量が、上記含フッ素重合体及び上記硬化剤の合計100質量部に対して、2.0~10質量部である、[1]~[7]のいずれかの塗料。
[9] 上記アクリルシリコーンの水酸基価が、5~200mgKOH/gである、[1]~[8]のいずれかの塗料。
[10] 上記アクリルシリコーンの含有量が、上記含フッ素重合体及び上記硬化剤の合計100質量部に対して、20質量部以上である、[1]~[9]のいずれかの塗料。
[11] 更に、液状媒体を含み、上記液状媒体が、酢酸ブチルの蒸発速度を1としたときの相対蒸発速度が0.50未満である液状媒体S1を含む、[1]~[10]のいずれかの塗料。
[12] 上記液状媒体S1の含有割合が、上記液状媒体の全質量に対して、15質量%以上である、[11]の塗料。
[13] 更にコロイダルシリカを含む、[1]~[12]のいずれかの塗料。
[14] 含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、上記第1の架橋性基及び上記第2の架橋性基と反応し得る反応性基を有する硬化剤と、コロイダルシリカが有機溶剤に分散したオルガノシリカゾルを混合して[13]の塗料を得る、塗料の製造方法。
[15] 基材と、上記基材上に配置された[1]~[13]のいずれかの塗料から形成された塗膜と、を有する、塗膜付き基材。
As a result of diligent studies, the present inventors have found that the above problems can be solved by the following configuration.
[1] A fluoropolymer, a polydimethyl silicone having a first cross-linking group, an acrylic silicone having a second cross-linking group, the first cross-linking group and the second cross-linking group. A coating material comprising, and a curing agent having a reactive group capable of reacting.
[2] The coating material of [1], wherein the polydimethylsilicone has a kinematic viscosity of 30 to 150 mm 2 / s.
[3] The coating material of [1] or [2], wherein the fluorine-containing polymer contains a unit having a third crosslinkable group.
[4] The coating material of [3], wherein the first crosslinkable group, the second crosslinkable group, and the third crosslinkable group are all hydroxy groups.
[5] The coating material according to any one of [1] to [4], wherein the reactive group is an isocyanate group or a blocked isocyanate group.
[6] The coating material according to any one of [1] to [5], wherein the hydroxyl value of the polydimethylsilicone is 150 mgKOH / g or less.
[7] The coating material according to any one of [1] to [6], wherein the polydimethylsilicone has a dimethylsiloxane unit and the number of repetitions of the dimethylsiloxane unit is 10 or more.
[8] Any of [1] to [7], wherein the content of the polydimethylsilicone is 2.0 to 10 parts by mass with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent. Paint.
[9] The coating material according to any one of [1] to [8], wherein the acrylic silicone has a hydroxyl value of 5 to 200 mgKOH / g.
[10] The coating material according to any one of [1] to [9], wherein the content of the acrylic silicone is 20 parts by mass or more with respect to 100 parts by mass in total of the fluorine-containing polymer and the curing agent.
[11] Further, [1] to [10], further comprising a liquid medium, wherein the liquid medium contains a liquid medium S1 having a relative evaporation rate of less than 0.50 when the evaporation rate of butyl acetate is 1. Either paint.
[12] The coating material of [11], wherein the content ratio of the liquid medium S1 is 15% by mass or more with respect to the total mass of the liquid medium.
[13] The coating material according to any one of [1] to [12], further containing colloidal silica.
[14] A fluoropolymer, a polydimethyl silicone having a first cross-linking group, an acrylic silicone having a second cross-linking group, the first cross-linking group and the second cross-linking group. A method for producing a coating material, wherein a curing agent having a reactive group capable of reacting and an organosilica sol in which colloidal silica is dispersed in an organic solvent are mixed to obtain the coating material of [13].
[15] A coated base material having a base material and a coating film formed from any of the paints [1] to [13] arranged on the base material.
 本発明によれば、耐温水性に優れた防汚塗膜を形成できる塗料及び塗膜付き基材を提供できる。 According to the present invention, it is possible to provide a paint capable of forming an antifouling coating film having excellent temperature and water resistance and a base material with a coating film.
 本発明における用語を以下に説明する。
 「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。
 (メタ)アクリレートとは、アクリレート及びメタクリレートの総称である。同様に(メタ)アクリル酸とは、アクリル酸及びメタクリル酸の総称である。また、(メタ)アクリル重合体とは、(メタ)アクリレートに基づく単位を主とする重合体であり、(メタ)アクリル樹脂とは、(メタ)アクリレートに基づく単位を主とする重合体からなる樹脂を意味する。
 反応性シリル基とは、加水分解性シリル基及びシラノール基(-Si-OH)の総称である。加水分解性シリル基とは、加水分解反応してシラノール基を形成し得る基を意味する。
 単位とは、単量体が重合して直接形成された、上記単量体1分子に基づく原子団と、上記原子団の一部を化学変換して得られる原子団との総称である。なお、重合体が含む全単位に対する、それぞれの単位の含有割合(モル%)は、重合体を核磁気共鳴スペクトル(NMR)法により分析して求められる。
 水酸基価は、それぞれ、JIS K 0070-3(1992)の方法に準じて測定される値である。
 ガラス転移温度(Tg)は、示差走査熱量測定(DSC)法で測定される、重合体の中間点ガラス転移温度である。
 最低造膜温度(MFT)は、含フッ素重合体を乾燥させたとき、亀裂のない均一な塗膜が形成される最低温度であり、例えば、造膜温度測定装置IMC-1535型(株式会社井元製作所製)を用いて測定できる。
 数平均分子量(Mn)及び重量平均分子量(Mw)は、ポリスチレンを標準物質としてゲルパーミエーションクロマトグラフィーで測定される値である。
 塗膜の膜厚は、渦電流式膜厚計を用いて測定される値であり、例えば、サンコウ電子社製「EDY-5000」を用いて測定できる。
 水転落角とは、水平に配置した塗膜表面に約20μLの水滴を付着させた後、塗膜表面を徐々に傾けて、水滴が1mm動いた時の塗膜表面の水平面に対する塗膜の傾斜角度を接触角計を用いて測定し、得られる値である。本発明の実施例においては、接触角計として、DMo-501SA(協和界面科学社商品名)を用いて測定した。
 水接触角とは、塗膜表面に置いた約2μLの蒸留水を置いた際の、水滴と塗膜表面とのなす角度を接触角計を用いて測定し、2θ法により算出して得られる値である。本発明の実施例においては、接触角計として、DMo-501SA(協和界面科学社商品名)を用いて測定した。
 動粘度は、JIS Z 8803(2011)の方法に準じて測定される値である。
 相対蒸発速度は、酢酸ブチルの蒸発速度を1としたときの相対的な蒸発速度を意味し、ASTM D3539の方法に準じて測定される値である。
 塗料の固形分質量とは、塗料が溶媒を含む場合に、塗料から溶媒を除去した質量である。なお、溶媒以外の組成物の固形分を構成する成分に関して、その性状が液体状であっても、固形分とみなす。塗料の固形分質量は、塗料1gを130℃で20分加熱した後に残存する質量として求められる。
The terms in the present invention will be described below.
The numerical range represented by using "-" means a range including the numerical values before and after "-" as the lower limit value and the upper limit value.
(Meta) acrylate is a general term for acrylate and methacrylate. Similarly, (meth) acrylic acid is a general term for acrylic acid and methacrylic acid. Further, the (meth) acrylic polymer is a polymer mainly composed of a unit based on (meth) acrylate, and the (meth) acrylic resin is composed of a polymer mainly composed of a unit based on (meth) acrylate. Means resin.
The reactive silyl group is a general term for a hydrolyzable silyl group and a silanol group (-Si-OH). The hydrolyzable silyl group means a group capable of forming a silanol group by a hydrolyzing reaction.
The unit is a general term for an atomic group based on one molecule of the monomer, which is directly formed by polymerizing a monomer, and an atomic group obtained by chemically converting a part of the atomic group. The content ratio (mol%) of each unit to all the units contained in the polymer is determined by analyzing the polymer by a nuclear magnetic resonance spectrum (NMR) method.
The hydroxyl value is a value measured according to the method of JIS K 0070-3 (1992), respectively.
The glass transition temperature (Tg) is the intermediate glass transition temperature of the polymer as measured by the differential scanning calorimetry (DSC) method.
The minimum film-forming temperature (MFT) is the lowest temperature at which a uniform coating film without cracks is formed when the fluorine-containing polymer is dried. For example, the film-forming temperature measuring device IMC-1535 (Imoto Co., Ltd.) Can be measured using (manufactured by Mfg. Co., Ltd.).
The number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured by gel permeation chromatography using polystyrene as a standard substance.
The film thickness of the coating film is a value measured using an eddy current type film thickness meter, and can be measured using, for example, "EDY-5000" manufactured by Sanko Denshi Co., Ltd.
The water fall angle is the inclination of the coating film with respect to the horizontal plane of the coating film surface when the water droplets move by 1 mm by gradually tilting the coating film surface after attaching about 20 μL of water droplets to the horizontally arranged coating film surface. It is a value obtained by measuring the angle using a contact angle meter. In the examples of the present invention, the measurement was performed using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.) as a contact angle meter.
The water contact angle is obtained by measuring the angle formed by a water droplet and the surface of the coating film when about 2 μL of distilled water placed on the surface of the coating film is placed using a contact angle meter, and calculating by the 2θ method. The value. In the examples of the present invention, the measurement was performed using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.) as a contact angle meter.
The kinematic viscosity is a value measured according to the method of JIS Z 8803 (2011).
The relative evaporation rate means the relative evaporation rate when the evaporation rate of butyl acetate is 1, and is a value measured according to the method of ASTM D3539.
The solid content mass of the paint is the mass obtained by removing the solvent from the paint when the paint contains a solvent. It should be noted that the components constituting the solid content of the composition other than the solvent are regarded as the solid content even if the properties are liquid. The solid content mass of the coating material is determined as the mass remaining after heating 1 g of the coating material at 130 ° C. for 20 minutes.
 本発明の塗料は、含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、上記第1の架橋性基及び上記第2の架橋性基と反応し得る反応性基を有する硬化剤と、を含む。
 本発明の塗料(以下、本塗料ともいう。)は、耐温水性に優れた防汚塗膜を形成できる。この理由は必ずしも明らかではないが、以下のように考えられる。
 本塗料は、第1の架橋性基を有するポリジメチルシリコーンと第2の架橋性基を有するアクリルシリコーンとを含む。これにより、ポリジメチルシリコーンによる塗膜の撥水性を向上させる効果と、アクリルシリコーンによる塗膜の耐久性を向上させる効果と、が相乗的に作用して、優れた防汚性を有し、かつ耐温水試験後も防汚性が持続する塗膜が得られたと考えられる。
The coating material of the present invention comprises a fluorine-containing polymer, polydimethylsilicone having a first crosslinkable group, acrylic silicone having a second crosslinkable group, the first crosslinkable group and the second crosslinkable group. Includes a curing agent having a reactive group capable of reacting with the sex group.
The paint of the present invention (hereinafter, also referred to as the present paint) can form an antifouling coating film having excellent heat resistance and water resistance. The reason for this is not always clear, but it can be considered as follows.
The present coating contains a polydimethylsilicone having a first crosslinkable group and an acrylic silicone having a second crosslinkable group. As a result, the effect of improving the water repellency of the coating film by polydimethylsilicone and the effect of improving the durability of the coating film by acrylic silicone work synergistically to have excellent antifouling property. It is considered that a coating film having a long-lasting antifouling property was obtained even after the hot water resistance test.
 本発明における含フッ素重合体は、フッ素原子を含む重合体であり、フルオロオレフィンに基づく単位(以下、単位Fともいう。)を含む重合体であることが好ましい。
 フルオロオレフィンは、水素原子の1個以上がフッ素原子で置換されたオレフィンである。フルオロオレフィンは、フッ素原子で置換されていない水素原子の1個以上が塩素原子で置換されていてもよい。フルオロオレフィンの炭素数としては、2~8が好ましく、2~4が特に好ましい。
The fluorine-containing polymer in the present invention is a polymer containing a fluorine atom, and is preferably a polymer containing a unit based on a fluoroolefin (hereinafter, also referred to as a unit F).
A fluoroolefin is an olefin in which one or more hydrogen atoms are substituted with fluorine atoms. In the fluoroolefin, one or more hydrogen atoms which are not substituted with fluorine atoms may be substituted with chlorine atoms. The number of carbon atoms of the fluoroolefin is preferably 2 to 8, and particularly preferably 2 to 4.
 フルオロオレフィンの具体例としては、CF=CF、CF=CFCl、CF=CHF、CH=CF、CF=CFCF、CF=CHCF、CFCH=CHF、CFCF=CH、式CH=CXf1(CFn1f1(式中、Xf1及びYf1は、各々独立に水素原子又はフッ素原子であり、n1は2~10の整数である。)で表される単量体が挙げられる。フルオロオレフィンとしては、塗膜の防汚性に優れる点から、CF=CF、CH=CF、CF=CFCl、CFCH=CHF及びCFCF=CHが好ましく、CF=CFClが特に好ましい。フルオロオレフィンは、2種以上を併用してもよい。 Specific examples of fluoroolefins include CF 2 = CF 2 , CF 2 = CFCl, CF 2 = CHF, CH 2 = CF 2 , CF 2 = CFCF 3 , CF 2 = CHCF 3 , CF 3 CH = CHF, CF 3 CF = CH 2 , formula CH 2 = CX f1 (CF 2 ) n1 Y f1 (In the formula, X f1 and Y f1 are independently hydrogen atoms or fluorine atoms, and n1 is an integer of 2 to 10. ) Can be mentioned. As the fluoroolefin, CF 2 = CF 2 , CH 2 = CF 2 , CF 2 = CFCl, CF 3 CH = CHF and CF 3 CF = CH 2 are preferable, and CF 2 is preferable from the viewpoint of excellent antifouling property of the coating film. = CFCl is particularly preferable. Two or more kinds of fluoroolefins may be used in combination.
 単位Fの含有割合としては、塗膜の防汚性の点から、含フッ素重合体が含む全単位に対して、20~100モル%が好ましく、30~70モル%がより好ましく、40~60モル%が特に好ましい。 The content ratio of the unit F is preferably 20 to 100 mol%, more preferably 30 to 70 mol%, and more preferably 40 to 60, based on all the units contained in the fluorine-containing polymer, from the viewpoint of antifouling property of the coating film. Mol% is particularly preferred.
 含フッ素重合体は、更に第3の架橋性基を有する単位(以下、単位Cともいう。)を含むことが好ましい。該架橋性基としては、ヒドロキシ基、カルボキシ基、アミノ基、エポキシ基、オキセタニル基、反応性シリル基等が挙げられ、ヒドロキシ基又はカルボキシ基が好ましく、ヒドロキシ基が特に好ましい。 The fluorine-containing polymer preferably further contains a unit having a third crosslinkable group (hereinafter, also referred to as unit C). Examples of the crosslinkable group include a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group, a reactive silyl group and the like, and a hydroxy group or a carboxy group is preferable, and a hydroxy group is particularly preferable.
 単位Cは、フッ素原子を有さない単位であることが好ましい。単位Cは、第3の架橋性基を有する単量体(以下、単量体Cともいう。)に基づく単位であってもよく、第3の架橋性基に変換可能な基を有する単位を含む含フッ素重合体において、該基を第3の架橋性基に変換させて得られる単位であってもよい。このような単位としては、例えば、ヒドロキシ基を有する単位を含む含フッ素重合体に、ポリカルボン酸やその酸無水物等を反応させて、ヒドロキシ基の少なくとも一部をカルボキシ基に変換させて得られる単位が挙げられる。
 単位Cは、本発明におけるポリジメチルシリコーン及びアクリルシリコーンとの反応性の点からは、ヒドロキシ基を有する単量体に基づく単位であることが好ましい。
The unit C is preferably a unit having no fluorine atom. The unit C may be a unit based on a monomer having a third crosslinkable group (hereinafter, also referred to as monomer C), and a unit having a group convertible into a third crosslinkable group may be used. In the fluorine-containing polymer containing, it may be a unit obtained by converting the group into a third crosslinkable group. As such a unit, for example, a fluorine-containing polymer containing a unit having a hydroxy group is reacted with a polycarboxylic acid, an acid anhydride thereof, or the like to convert at least a part of the hydroxy group into a carboxy group. The unit to be used is mentioned.
The unit C is preferably a unit based on a monomer having a hydroxy group from the viewpoint of reactivity with polydimethylsilicone and acrylic silicone in the present invention.
 ヒドロキシ基を有する単量体としては、ヒドロキシ基を有する、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステル若しくは(メタ)アクリレート、又はアリルアルコール等が挙げられる。ヒドロキシ基を有する単量体は、フルオロオレフィンとの重合性の点から、ビニルエーテルが好ましい。
 ヒドロキシ基を有する単量体の具体例としては、CH=CHO-CH-cycloC10-CHOH、CH=CHCHO-CH-cycloC10-CHOH、CH=CHO-CH-cycloC10-CH-(OCHCH15OH、CH=CHOCHCHOH、CH=CHCHOCHCHOH、CH=CHOCHCHCHCHOH、及びCH=CHCHOCHCHCHCHOHが挙げられる。ヒドロキシ基を有する単量体としては、フルオロオレフィンとの共重合性の点から、CH=CHCHOCHCHOH及びCH=CHOCHCHCHCHOHが好ましい。
 なお、「-cycloC10-」はシクロへキシレン基を表し、「-cycloC10-」の結合部位は、通常1,4-である。
Examples of the monomer having a hydroxy group include vinyl ether, vinyl ester, allyl ether, allyl ester or (meth) acrylate having a hydroxy group, allyl alcohol and the like. The monomer having a hydroxy group is preferably vinyl ether from the viewpoint of polymerizability with fluoroolefin.
Specific examples of the monomer having a hydroxy group include CH 2 = CHO-CH 2- cycloC 6 H 10- CH 2 OH, CH 2 = CHCH 2 O-CH 2- cycloC 6 H 10- CH 2 OH, CH. 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 - (OCH 2 CH 2) 15 OH, CH 2 = CHOCH 2 CH 2 OH, CH 2 = CHCH 2 OCH 2 CH 2 OH, CH 2 = CHOCH 2 CH 2 CH 2 CH 2 OH and CH 2 = CH CH 2 OCH 2 CH 2 CH 2 CH 2 OH can be mentioned. As the monomer having a hydroxy group, CH 2 = CHCH 2 OCH 2 CH 2 OH and CH 2 = CHOCH 2 CH 2 CH 2 CH 2 OH are preferable from the viewpoint of copolymerizability with a fluoroolefin.
In addition, "-cycloC 6 H 10- " represents a cyclohexylene group, and the binding site of " -cycloC 6 H 10-" is usually 1,4-.
 カルボキシ基を有する単量体としては、不飽和カルボン酸、(メタ)アクリル酸、上記ヒドロキシ基を有する単量体のヒドロキシ基にカルボン酸無水物を反応させて得られる単量体等が挙げられる。
 カルボキシ基を有する単量体の具体例としては、CH=CHCOOH、CH(CH)=CHCOOH、CH=C(CH)COOH、HOOCCH=CHCOOH、CH=CH(CHn11COOHで表される単量体(ただし、n11は1~10の整数を示す。)、及びCH=CHO(CHn12OC(O)CHCHCOOHで表される単量体(ただし、n12は1~10の整数を示す。)が挙げられる。カルボキシ基を有する単量体としては、フルオロオレフィンとの共重合性の点から、CH=CH(CHn11COOHで表される単量体及びCH=CHO(CHn12OC(O)CHCHCOOHで表される単量体が好ましい。
Examples of the monomer having a carboxy group include unsaturated carboxylic acid, (meth) acrylic acid, and a monomer obtained by reacting a hydroxy group of the above-mentioned monomer having a hydroxy group with a carboxylic acid anhydride. ..
Specific examples of the monomer having a carboxy group include CH 2 = CHCOOH, CH (CH 3 ) = CHCOOH, CH 2 = C (CH 3 ) COOH, HOOCCH = CHCOOH, CH 2 = CH (CH 2 ) n11 COOH. (However, n11 represents an integer of 1 to 10) and a monomer represented by CH 2 = CHO (CH 2 ) n12 OC (O) CH 2 CH 2 COOH (where n11 is represented by). , N12 indicates an integer of 1 to 10). Examples of the monomer having a carboxy group include a monomer represented by CH 2 = CH (CH 2 ) n11 COOH and CH 2 = CHO (CH 2 ) n12 OC (from the viewpoint of copolymerizability with a fluoroolefin. O) CH 2 A monomer represented by CH 2 COOH is preferable.
 単量体Cは、2種以上を併用してもよい。
 単位Cの含有割合は、塗膜の架橋密度が高くなり塗膜の防汚性及び耐温水性に優れる点から、含フッ素重合体が含む全単位に対して、0.5~40モル%であることが好ましく、10~35モル%であることがより好ましく、15~30モル%であることが特に好ましい。
Two or more types of monomer C may be used in combination.
The content ratio of the unit C is 0.5 to 40 mol% with respect to all the units contained in the fluorine-containing polymer because the crosslink density of the coating film is high and the coating film is excellent in antifouling property and heat resistance. It is preferably, more preferably 10 to 35 mol%, and particularly preferably 15 to 30 mol%.
 含フッ素重合体は、更に、フルオロオレフィン及び単量体C以外の単量体(以下、単量体Dともいう。)に基づく単位(以下、単位Dともいう。)を含んでよい。単位Dは、フッ素原子を有さない単位であることが好ましい。 The fluorine-containing polymer may further contain a unit (hereinafter, also referred to as unit D) based on a monomer other than the fluoroolefin and the monomer C (hereinafter, also referred to as monomer D). The unit D is preferably a unit having no fluorine atom.
 単量体Dとしては、第3の架橋性基を有さない、アルケン、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステル、(メタ)アクリレート等が挙げられる。単量体Dとしては、フルオロオレフィンとの共重合性及び含フッ素重合体の耐候性の点から、ビニルエーテル及びビニルエステルが好ましく、ビニルエーテルが特に好ましい。
 単量体Dは、2種以上を併用してもよい。
Examples of the monomer D include alkene, vinyl ether, vinyl ester, allyl ether, allyl ester, (meth) acrylate and the like, which do not have a third crosslinkable group. As the monomer D, vinyl ether and vinyl ester are preferable, and vinyl ether is particularly preferable, from the viewpoint of copolymerizability with fluoroolefin and weather resistance of the fluorine-containing polymer.
Two or more types of monomer D may be used in combination.
 単量体Dの具体例としては、エチレン、プロピレン、1-ブテン、エチルビニルエーテル、tert-ブチルビニルエーテル、2-エチルヘキシルビニルエーテル、シクロヘキシルビニルエーテル、酢酸ビニル、ピバル酸ビニル、ネオノナン酸ビニル(HEXION社製、商品名「ベオバ9」等)、ネオデカン酸ビニル(HEXION社製、商品名「ベオバ10」等)、バーサチック酸ビニル、安息香酸ビニル、tert-ブチル安息香酸ビニル、tert-ブチル(メタ)アクリレート、ベンジル(メタ)アクリレートが挙げられる。
 含フッ素重合体が単位Dを含む場合、単位Dの含有割合は、含フッ素重合体が含む全単位に対して、5~60モル%であることが好ましく、10~50モル%であることが特に好ましい。
Specific examples of the monomer D include ethylene, propylene, 1-butene, ethyl vinyl ether, tert-butyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, vinyl acetate, vinyl pivalate, and vinyl neononanoate (manufactured by HEXION). Name "Beova 9" etc.), Vinyl neodecanoate (manufactured by HEXION, trade name "Beova 10" etc.), Vinyl Versaticate, Vinyl benzoate, vinyl tert-butyl benzoate, tert-butyl (meth) acrylate, benzyl ( Meta) acrylate can be mentioned.
When the fluorine-containing polymer contains the unit D, the content ratio of the unit D is preferably 5 to 60 mol%, preferably 10 to 50 mol%, based on all the units contained in the fluorine-containing polymer. Especially preferable.
 含フッ素重合体は、含フッ素重合体が含む全単位に対して、単位Fと単位Cと単位Dとを、この順に30~70モル%、0.5~40モル%、5~60モル%含むことが好ましい。 The fluorine-containing polymer contains units F, unit C, and unit D in this order of 30 to 70 mol%, 0.5 to 40 mol%, and 5 to 60 mol% with respect to all the units contained in the fluorine-containing polymer. It is preferable to include it.
 含フッ素重合体のTgとしては、0~120℃が好ましく、10~100℃がより好ましく、30~80℃が特に好ましい。含フッ素重合体のTgが上記範囲内にあると、塗膜の防汚性が向上する。
 含フッ素重合体のMFTとしては、0~100℃が好ましく、10~40℃が特に好ましい。
 含フッ素重合体のMnとしては、1,000~100,000が好ましく、2,000~30,000がより好ましく、2,000~10,000が特に好ましい。含フッ素重合体のMnが上記範囲内にあると、塗膜の耐温水性が向上する。
The Tg of the fluorine-containing polymer is preferably 0 to 120 ° C., more preferably 10 to 100 ° C., and particularly preferably 30 to 80 ° C. When the Tg of the fluorine-containing polymer is within the above range, the antifouling property of the coating film is improved.
The MFT of the fluorine-containing polymer is preferably 0 to 100 ° C, particularly preferably 10 to 40 ° C.
The Mn of the fluorine-containing polymer is preferably 1,000 to 100,000, more preferably 2,000 to 30,000, and particularly preferably 2,000 to 10,000. When the Mn of the fluorine-containing polymer is within the above range, the temperature and water resistance of the coating film is improved.
 含フッ素重合体は特定の範囲の水酸基価を有することが好ましい。水酸基価としては、1~200mgKOH/gが好ましく、10~100mgKOH/gがより好ましく、20~80mgKOH/gが特に好ましい。
 含フッ素重合体は、塗膜の耐久性の点からは、上記の範囲の水酸基価を有することが好ましい。
The fluorine-containing polymer preferably has a hydroxyl value in a specific range. The hydroxyl value is preferably 1 to 200 mgKOH / g, more preferably 10 to 100 mgKOH / g, and particularly preferably 20 to 80 mgKOH / g.
From the viewpoint of the durability of the coating film, the fluorine-containing polymer preferably has a hydroxyl value in the above range.
 含フッ素重合体は、公知の方法で製造される。例えば、含フッ素重合体は、溶媒とラジカル重合開始剤の存在下、各単量体を共重合させて得られる。含フッ素重合体の製造方法としては、例えば、溶液重合、乳化重合が挙げられる。含フッ素重合体の製造時又は製造後には、必要に応じて、重合安定剤、重合禁止剤、界面活性剤等が使用されていてもよい。 The fluorine-containing polymer is produced by a known method. For example, the fluorine-containing polymer can be obtained by copolymerizing each monomer in the presence of a solvent and a radical polymerization initiator. Examples of the method for producing a fluorine-containing polymer include solution polymerization and emulsion polymerization. If necessary, a polymerization stabilizer, a polymerization inhibitor, a surfactant, or the like may be used during or after the production of the fluorine-containing polymer.
 含フッ素重合体としては、市販品を用いてもよく、具体例としては、「ルミフロン」シリーズ(AGC社製)、「Fluon」シリーズ(AGC社製)、「Kynar」シリーズ(アルケマ社製)、「ゼッフル」シリーズ(ダイキン工業社製)、「Eterflon」シリーズ(エターナル社製)、「Zendura」シリーズ(Honeywell社製)が挙げられる。
 含フッ素重合体としては、2種以上を併用してもよい。
As the fluorine-containing polymer, a commercially available product may be used, and specific examples thereof include "Lumiflon" series (manufactured by AGC), "Fluon" series (manufactured by AGC), "Kynar" series (manufactured by Arkema), and the like. Examples include the "Zeffle" series (manufactured by Daikin Industries, Ltd.), the "Eterflon" series (manufactured by Eternal), and the "Zendura" series (manufactured by Honeywell).
As the fluorine-containing polymer, two or more kinds may be used in combination.
 本塗料は、本塗料の固形分質量に対して、含フッ素重合体を5~95質量%含むことが好ましく、10~90質量%含むことがより好ましく、20~60質量%含むことが特に好ましい。 The present coating material preferably contains a fluorine-containing polymer in an amount of 5 to 95% by mass, more preferably 10 to 90% by mass, and particularly preferably 20 to 60% by mass, based on the solid content mass of the present coating material. ..
 第1の架橋性基を有するポリジメチルシリコーン(以下、特定ポリジメチルシリコーンともいう。)は、ジメチルシロキサン単位の繰り返し数が2以上であり、第1の架橋性基を有するシロキサン化合物である。
 特定ポリジメチルシリコーンは、塗膜に撥水性を付与する効果に優れ、特に水接触角が大きく水転落角の小さい塗膜を形成できる。塗膜の水接触角が大きく水転落角が小さいと、塗膜に汚れが付着しにくいとともに、付着した汚れが流れ落ちやすくなり、塗膜の防汚性により優れる。
 ポリジメチルシリコーンは、常温(25℃)でオイル状であるのが好ましい。
A polydimethylsilicone having a first crosslinkable group (hereinafter, also referred to as a specific polydimethylsilicone) is a siloxane compound having a number of repetitions of 2 or more dimethylsiloxane units and having a first crosslinkable group.
The specific polydimethylsilicone is excellent in the effect of imparting water repellency to the coating film, and can form a coating film having a particularly large water contact angle and a small water fall angle. When the water contact angle of the coating film is large and the water fall angle is small, dirt does not easily adhere to the coating film, and the adhered dirt easily flows off, which is more excellent in the stain resistance of the coating film.
The polydimethylsilicone is preferably in an oily state at room temperature (25 ° C.).
 第1の架橋性基は、塗料の硬化性の点から、ヒドロキシ基、カルボキシ基、アミノ基、エポキシ基、オキセタニル基、反応性シリル基が好ましく、ヒドロキシ基が特に好ましい。 The first crosslinkable group is preferably a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group, or a reactive silyl group, and a hydroxy group is particularly preferable, from the viewpoint of curability of the coating material.
 ジメチルシロキサン単位は、-(Si(CHO)-で表される単位である。特定ポリジメチルシリコーンが有するジメチルシロキサン単位の繰り返し数は、2以上であり、10以上が好ましく、30以上がより好ましく、50以上が特に好ましい。ジメチルシロキサン単位の繰り返し数が10以上であれば、特定ポリジメチルシリコーンの動粘度が向上して、水接触角が大きく、かつ、水転落角がより小さい塗膜が得られる。
 ジメチルシロキサン単位の繰り返し数は、ポリジメチルシリコーンの取り扱い性の点から、300以下が好ましく、200以下がより好ましく、100以下が特に好ましい。
The dimethylsiloxane unit is a unit represented by- (Si (CH 3 ) 2 O)-. The number of repetitions of the dimethylsiloxane unit contained in the specific polydimethylsilicone is 2 or more, preferably 10 or more, more preferably 30 or more, and particularly preferably 50 or more. When the number of repetitions of the dimethylsiloxane unit is 10 or more, the kinematic viscosity of the specific polydimethylsilicone is improved, and a coating film having a large water contact angle and a small water rolling angle can be obtained.
The number of repetitions of the dimethylsiloxane unit is preferably 300 or less, more preferably 200 or less, and particularly preferably 100 or less, from the viewpoint of handleability of the polydimethylsilicone.
 特定ポリジメチルシリコーンは、本発明の効果がより優れる点から、下式(1)で表される化合物であるのが好ましい。 The specific polydimethylsilicone is preferably a compound represented by the following formula (1) from the viewpoint that the effect of the present invention is more excellent.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 式(1)中、nは、特定ポリジメチルシリコーンの数平均分子量が500~40,000となるように任意に選択される2以上の整数を表す。nとしては、10~300が好ましく、30~200がより好ましく、50~100が特に好ましい。
 式(1)中、2つのRはそれぞれ独立に、炭素数1~30のアルキレン基、又は、エーテル結合を有する炭素数1~30の2価の基を表す。2つのRは、同一の基であるのが好ましい。
 炭素数1~30のアルキレン基の具体例としては、メチレン、エチレン、プロピレン、ブチレン、ペンチレン、ヘキシレン、へプチレン、オクチレンが挙げられる。
 エーテル結合を有する炭素数1~30の2価の基の具体例としては、-C-O-C-、-C-(OC-、-C-O-C-、-C-O-C-が挙げられる。式中、mは、1~30の整数を表す。
 Rの炭素数が30以下であれば、特定ポリジメチルシリコーンの取り扱い性及び耐熱性が優れる。
 Rは、プロピレン基、又は、-C-O-C-が好ましい。
In formula (1), n represents two or more integers arbitrarily selected so that the number average molecular weight of the specific polydimethylsilicone is 500 to 40,000. As n, 10 to 300 is preferable, 30 to 200 is more preferable, and 50 to 100 is particularly preferable.
In the formula (1), the two R 1 each independently represents a divalent group having 1 to 30 carbon atoms having an alkylene group of 1 to 30 carbon atoms, or, an ether bond. Two of R 1 is preferably the same groups.
Specific examples of the alkylene group having 1 to 30 carbon atoms include methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene and octylene.
Specific examples of the divalent group having 1 to 30 carbon atoms having an ether bond, -C 3 H 6 -O-C 2 H 4 -, - C 3 H 6 - (OC 2 H 4) m -, - C 2 H 4 -O-C 2 H 4 -, - C 3 H 6 -O-C 3 H 6 - and the like. In the formula, m represents an integer from 1 to 30.
When the carbon number of R 1 is 30 or less, the handleability and heat resistance of the specific polydimethylsilicone are excellent.
R 1 is a propylene group, or, -C 3 H 6 -O-C 2 H 4 - is preferable.
 式(1)で表される化合物は、本発明の効果がより優れる点から、下式(1A)で表される化合物が好ましい。 The compound represented by the formula (1) is preferably the compound represented by the following formula (1A) from the viewpoint that the effect of the present invention is more excellent.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式(1A)中、naの定義は、式(1)のnと同義である。
 2つのpはそれぞれ独立に、0~9の整数を表し、本発明の効果がより優れる点から、1~5が好ましく、1~3が特に好ましい。2つのpは、同じ値であるのが好ましい。
 2つのqはそれぞれ独立に、3~9の整数を表し、本発明の効果がより優れる点から、3~7が好ましく、3~5が特に好ましい。2つのqは、同じ値であるのが好ましい。
In formula (1A), the definition of na is synonymous with n in formula (1).
Each of the two ps independently represents an integer of 0 to 9, and 1 to 5 is preferable, and 1 to 3 is particularly preferable, from the viewpoint that the effect of the present invention is more excellent. It is preferable that the two ps have the same value.
Each of the two qs independently represents an integer of 3 to 9, and 3 to 7 is preferable, and 3 to 5 is particularly preferable, because the effect of the present invention is more excellent. The two qs are preferably the same value.
 特定ポリジメチルシリコーンとしては、市販品を用いてもよく、具体例としては、DMS-C16(Gelest社商品名。数平均分子量:約700。式(1A)において、p=0、q=3である化合物。)、FM-4411(チッソ社商品名。Mn:約1,000。式(1A)において、p=1、q=3である化合物。)、FM-4421(チッソ社商品名。Mn:約5,000。式(1A)において、p=1、q=3である化合物)、FM-4425(チッソ社商品名。Mn:約10,000。式(1A)において、p=1、q=3である化合物。)、KF-6000(信越化学工業社商品名。Mn:約1,000。式(1A)において、p=1、q=3である化合物。)、KF-6001(信越化学工業社商品名。Mn:約1,700。式(1A)において、p=1、q=3である化合物。)、KF-6002(信越化学工業社商品名。Mn:約3,000。式(1A)において、p=1、q=3である化合物。)、KF-6003(信越化学工業社商品名。Mn:約5,500。式(1A)において、p=1、q=3である化合物。)、X-22-4952(信越化学工業社商品名。Mn:約4,000。式(1A)において、p≒5、q=3である化合物。)が挙げられる。
 特定ポリジメチルシリコーンは、2種以上を併用してもよい。
As the specific polydimethyl silicone, a commercially available product may be used, and as a specific example, DMS-C16 (trade name of Gelest Co., Ltd., number average molecular weight: about 700. In formula (1A), p = 0, q = 3 A compound.), FM-4411 (trade name of Chisso Co., Ltd. Mn: about 1,000. A compound having p = 1 and q = 3 in the formula (1A)), FM-4421 (trade name of Chisso Co., Ltd. Mn). : Approximately 5,000. Compound with p = 1, q = 3 in formula (1A)), FM-4425 (trade name of Chisso Co., Ltd. Mn: Approximately 10,000. In formula (1A), p = 1, Q = 3 compound.), KF-6000 (trade name of Shin-Etsu Chemical Industry Co., Ltd. Mn: about 1,000. In formula (1A), p = 1, q = 3 compound), KF-6001 ( Shin-Etsu Chemical Industry Co., Ltd. Product name. Mn: Approximately 1,700. Compounds having p = 1 and q = 3 in the formula (1A)), KF-6002 (Shin-Etsu Chemical Industry Co., Ltd. product name. Mn: Approximately 3,000. In formula (1A), p = 1, q = 3), KF-6003 (trade name of Shin-Etsu Chemical Industry Co., Ltd. Mn: about 5,500. In formula (1A), p = 1, q = 3), X-22-4952 (trade name of Shin-Etsu Chemical Industry Co., Ltd. Mn: about 4,000. In formula (1A), p≈5, q = 3).
Two or more kinds of specific polydimethyl silicones may be used in combination.
 特定ポリジメチルシリコーンのMnとしては、500~20,000が好ましく、1,000~20,000がより好ましく、4,000~7,000が特に好ましい。 The Mn of the specific polydimethylsilicone is preferably 500 to 20,000, more preferably 1,000 to 20,000, and particularly preferably 4,000 to 7,000.
 特定ポリジメチルシリコーンの動粘度は、30~150mm/sが好ましく、100~120mm/sが特に好ましい。動粘度が30mm/s以上であれば、水接触角が大きく、かつ、水転落角がより小さい塗膜が得られる。動粘度が150mm/s以下であれば、特定ポリジメチルシリコーンの取り扱い性が優れる。 The kinematic viscosity of a particular polydimethyl silicone is preferably from 30 ~ 150mm 2 / s, particularly preferably 100 ~ 120mm 2 / s. When the kinematic viscosity is 30 mm 2 / s or more, a coating film having a large water contact angle and a small water fall angle can be obtained. When the kinematic viscosity is 150 mm 2 / s or less, the handleability of the specific polydimethylsilicone is excellent.
 特定ポリジメチルシリコーンの水酸基価は、150mgKOH/g以下が好ましく、水転落角がより小さくなる点から、100mgKOH/g未満がより好ましく、50mgKOH/g以下が特に好ましい。
 特定ポリジメチルシリコーンの水酸基価は、温水に浸漬されても防汚性を維持できる塗膜が得られる点から、10mgKOH/g以上が特に好ましい。
The hydroxyl value of the specific polydimethylsilicone is preferably 150 mgKOH / g or less, more preferably less than 100 mgKOH / g, and particularly preferably 50 mgKOH / g or less, from the viewpoint that the water roll angle becomes smaller.
The hydroxyl value of the specific polydimethylsilicone is particularly preferably 10 mgKOH / g or more from the viewpoint of obtaining a coating film capable of maintaining antifouling property even when immersed in warm water.
 特定ポリジメチルシリコーンの含有量は、含フッ素重合体及び硬化剤の合計100質量部に対して、1.0~20質量部が好ましく、2.0~10質量部がより好ましく、2.5~8.0質量部が特に好ましい。特定ポリジメチルシリコーンの含有量が1.0質量部以上であれば、水転落角が小さく、温水に浸漬されても防汚性を維持できる塗膜が得られる。特定ポリジメチルシリコーンの含有量が20質量部以下であれば、含フッ素重合体と相溶しやすく透明な塗膜が得られる。 The content of the specific polydimethyl silicone is preferably 1.0 to 20 parts by mass, more preferably 2.0 to 10 parts by mass, and 2.5 to 25 parts by mass with respect to 100 parts by mass of the total of the fluorine-containing polymer and the curing agent. 8.0 parts by mass is particularly preferable. When the content of the specific polydimethylsilicone is 1.0 part by mass or more, a coating film having a small water fall angle and capable of maintaining antifouling property even when immersed in warm water can be obtained. When the content of the specific polydimethylsilicone is 20 parts by mass or less, a transparent coating film that is easily compatible with the fluorine-containing polymer can be obtained.
 第2の架橋性基を有するアクリルシリコーン(以下、特定アクリルシリコーンともいう。)は、第2の架橋性を有し、シリコーン変性された(メタ)アクリル重合体を意味する。
 特定アクリルシリコーンは、皮膜性に優れ、かつ、得られる塗膜の耐久性を向上できる。これにより、塗膜の耐温水性がより向上する。
Acrylic silicone having a second crosslinkable group (hereinafter, also referred to as specific acrylic silicone) means a (meth) acrylic polymer having a second crosslinkability and modified with silicone.
The specific acrylic silicone has excellent film properties and can improve the durability of the obtained coating film. As a result, the temperature and water resistance of the coating film is further improved.
 特定アクリルシリコーンは、(メタ)アクリレートに基づく単位を含むことが好ましい。
 (メタ)アクリレートとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート等が挙げられる。
 (メタ)アクリレートとしては、皮膜性に優れる点から、側鎖に分岐を有する(メタ)アクリレート、側鎖に環状炭化水素基を有する(メタ)アクリレート、側鎖に芳香環を有する(メタ)アクリレートが好ましく、側鎖に分岐を有する(メタ)アクリレート又は側鎖に芳香環を有する(メタ)アクリレートが特に好ましい。このような(メタ)アクリレートとしては、イソプロピル(メタ)アクリレート、イソブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレートが挙げられ、イソブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレートが特に好ましい。
 特定アクリルシリコーンは、側鎖に分岐を有する(メタ)アクリレートに基づく単位又は側鎖に芳香環を有する(メタ)アクリレートに基づく単位を、特定アクリルシリコーンが含む全単位に対して40モル%超含むことが好ましく、50モル%超含むことがより好ましく、80モル%超含むことが特に好ましい。
 また、特定アクリルシリコーンは、側鎖に分岐を有する(メタ)アクリレートに基づく単位及び側鎖に芳香環を有する(メタ)アクリレートに基づく単位を併含することが好ましい。その場合、該2種の単位の含有比は、モル比で、側鎖に分岐を有する(メタ)アクリレートに基づく単位:側鎖に芳香環を有する(メタ)アクリレートに基づく単位=1:9~9:1であることが好ましく、6:4~4:6であることが特に好ましい。
 特定アクリルシリコーンが含む、上記(メタ)アクリレートに基づく単位は、側鎖に更に第2の架橋性基を有していてもよく、またシリコーン変性されていてもよい。
The specific acrylic silicone preferably contains a unit based on (meth) acrylate.
Examples of (meth) acrylates include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, and octyl. Examples thereof include (meth) acrylate, 2-ethylhexyl (meth) acrylate, and benzyl (meth) acrylate.
The (meth) acrylate includes a (meth) acrylate having a branch in the side chain, a (meth) acrylate having a cyclic hydrocarbon group in the side chain, and a (meth) acrylate having an aromatic ring in the side chain from the viewpoint of excellent filmability. Is preferable, and (meth) acrylate having a branch in the side chain or (meth) acrylate having an aromatic ring in the side chain is particularly preferable. Examples of such (meth) acrylate include isopropyl (meth) acrylate, isobutyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and benzyl (meth) acrylate, and isobutyl (meth) acrylate. , 2-Ethylhexyl (meth) acrylate, benzyl (meth) acrylate is particularly preferable.
The specific acrylic silicone contains a unit based on (meth) acrylate having a branch in the side chain or a unit based on (meth) acrylate having an aromatic ring in the side chain in an amount of more than 40 mol% with respect to all the units contained in the specific acrylic silicone. It is preferable, it is more preferable to contain more than 50 mol%, and it is particularly preferable to contain more than 80 mol%.
Further, the specific acrylic silicone preferably contains a unit based on (meth) acrylate having a branch in the side chain and a unit based on (meth) acrylate having an aromatic ring in the side chain. In that case, the content ratio of the two types of units is a molar ratio, a unit based on (meth) acrylate having a branch in the side chain: a unit based on (meth) acrylate having an aromatic ring in the side chain = 1: 9 to. It is preferably 9: 1, and particularly preferably 6: 4 to 4: 6.
The unit based on the (meth) acrylate contained in the specific acrylic silicone may further have a second crosslinkable group in the side chain, or may be silicone-modified.
 第2の架橋性基としては、塗料の硬化性の点から、ヒドロキシ基、カルボキシ基、アミノ基、エポキシ基、オキセタニル基、反応性シリル基が好ましく、ヒドロキシ基が特に好ましい。
 第2の架橋性基は、特定アクリルシリコーンの側鎖に導入されているのが好ましい。
As the second crosslinkable group, a hydroxy group, a carboxy group, an amino group, an epoxy group, an oxetanyl group and a reactive silyl group are preferable, and a hydroxy group is particularly preferable, from the viewpoint of curability of the coating material.
The second crosslinkable group is preferably introduced into the side chain of the specific acrylic silicone.
 特定アクリルシリコーンとしては、市販品を用いてもよく、具体例としては、BYK-SILCLEAN 3700(BYK社商品名)、ZX-28-G(T&K TOKA社商品名)が挙げられる。
 特定アクリルシリコーンは、2種以上を併用してもよい。
As the specific acrylic silicone, a commercially available product may be used, and specific examples thereof include BYK-SILCLEAN 3700 (trade name of BYK) and ZX-28-G (trade name of T & K TOKA).
Two or more kinds of specific acrylic silicones may be used in combination.
 特定アクリルシリコーンの水酸基価としては、5~200mgKOH/gが好ましく、10~100mgKOH/gがより好ましく、20~50mgKOH/gが特に好ましい。上記水酸基価が5mgKOH/g以上であると、温水に浸漬されても防汚性を維持できる塗膜が得られる。上記水酸基価が200mgKOH/g以下であると、塗膜の水転落角をより小さくできる。 The hydroxyl value of the specific acrylic silicone is preferably 5 to 200 mgKOH / g, more preferably 10 to 100 mgKOH / g, and particularly preferably 20 to 50 mgKOH / g. When the hydroxyl value is 5 mgKOH / g or more, a coating film capable of maintaining antifouling property even when immersed in warm water can be obtained. When the hydroxyl value is 200 mgKOH / g or less, the water fall angle of the coating film can be made smaller.
 特定アクリルシリコーンのMnとしては、得られる塗膜の耐久性の点から、5,000~30,000が好ましく、7,000~20,000がより好ましく、10,000~15,000が特に好ましい。
 特定アクリルシリコーンのMwとしては、得られる塗膜の耐久性の点から、10,000~50,000が好ましく、12,000~30,000がより好ましく、15,000~20,000が特に好ましい。
The Mn of the specific acrylic silicone is preferably 5,000 to 30,000, more preferably 7,000 to 20,000, and particularly preferably 10,000 to 15,000 from the viewpoint of the durability of the obtained coating film. ..
The Mw of the specific acrylic silicone is preferably 10,000 to 50,000, more preferably 12,000 to 30,000, and particularly preferably 15,000 to 20,000 from the viewpoint of the durability of the obtained coating film. ..
 特定アクリルシリコーンの含有量は、含フッ素重合体及び硬化剤の合計100質量部に対して、20質量部以上が好ましく、35質量部以上が更に好ましく、50質量部以上が特に好ましい。特定アクリルシリコーンの含有量が20質量部以上であれば、温水に浸漬しても防汚性を維持できる塗膜が得られる。
 特定アクリルシリコーンの含有量は、含フッ素重合体及び硬化剤の合計100質量部に対して、200質量部以下が好ましく、150質量部以下がより好ましく、100質量部以下が特に好ましい。特定アクリルシリコーンの含有量が200質量部以下であれば、塗膜表面の擦傷性を十分に保持させることができる。
The content of the specific acrylic silicone is preferably 20 parts by mass or more, more preferably 35 parts by mass or more, and particularly preferably 50 parts by mass or more with respect to 100 parts by mass of the total of the fluorine-containing polymer and the curing agent. When the content of the specific acrylic silicone is 20 parts by mass or more, a coating film capable of maintaining antifouling property even when immersed in warm water can be obtained.
The content of the specific acrylic silicone is preferably 200 parts by mass or less, more preferably 150 parts by mass or less, and particularly preferably 100 parts by mass or less, based on 100 parts by mass of the total of the fluorine-containing polymer and the curing agent. When the content of the specific acrylic silicone is 200 parts by mass or less, the scratch property of the coating film surface can be sufficiently maintained.
 硬化剤は、第1の架橋性基及び第2の架橋性基と反応し得る反応性基を有する。これにより、本塗膜の架橋密度が高くなり、本塗膜の耐久性に優れる。上記反応性基は、塗膜の防汚性を持続させる点から、第3の架橋性基とも反応し得る反応性基であることが好ましい。 The curing agent has a first crosslinkable group and a reactive group capable of reacting with the second crosslinkable group. As a result, the crosslink density of the main coating film is increased, and the durability of the main coating film is excellent. The reactive group is preferably a reactive group that can also react with the third crosslinkable group from the viewpoint of maintaining the antifouling property of the coating film.
 硬化剤は、反応性基を1分子中に2個以上有することが好ましく、2~30個有することが特に好ましい。
 硬化剤が有する反応性基と、特定ポリジメチルシリコーンが有する第1の架橋性基及びアクリルシリコーンが有する第2の架橋性基とが反応すると、特定ポリジメチルシリコーン及び特定アクリルシリコーンが硬化剤によって架橋する。
 また、含フッ素重合体が架橋性基を有する場合、硬化剤が有する反応性基と、含フッ素重合体が有する架橋性基とが反応すると、含フッ素重合体が硬化剤によって架橋する。特に、第1~第3の架橋性基が同一の基である場合、含フッ素重合体と、特定ポリジメチルシリコーンと、特定アクリルシリコーンとの架橋により、本発明の効果がより優れる。
The curing agent preferably has two or more reactive groups in one molecule, and particularly preferably 2 to 30 reactive groups.
When the reactive group of the curing agent reacts with the first crosslinkable group of the specific polydimethyl silicone and the second crosslinkable group of the acrylic silicone, the specific polydimethyl silicone and the specific acrylic silicone are crosslinked by the curing agent. do.
When the fluorine-containing polymer has a crosslinkable group, when the reactive group of the curing agent reacts with the crosslinkable group of the fluorine-containing polymer, the fluorine-containing polymer is crosslinked by the curing agent. In particular, when the first to third crosslinkable groups are the same group, the effect of the present invention is more excellent by cross-linking the fluorine-containing polymer, the specific polydimethyl silicone, and the specific acrylic silicone.
 硬化剤が有する反応性基の具体例としては、イソシアネート基、ブロック化イソシアネート基、エポキシ基、オキサゾリニル基、β-ヒドロキシアルキルアミド基が挙げられる。特に、第1~第3の架橋性基のうち2種以上がヒドロキシ基である場合、硬化剤が有する反応性基としては、イソシアネート基、ブロック化イソシアネート基が好ましい。この場合、硬化剤としては、イソシアネート基又はブロック化イソシアネート基を1分子中に2以上有する硬化剤であるポリイソシアネートが好ましい。 Specific examples of the reactive group contained in the curing agent include an isocyanate group, a blocked isocyanate group, an epoxy group, an oxazolinyl group, and a β-hydroxyalkylamide group. In particular, when two or more of the first to third crosslinkable groups are hydroxy groups, isocyanate groups and blocked isocyanate groups are preferable as the reactive groups of the curing agent. In this case, as the curing agent, polyisocyanate, which is a curing agent having two or more isocyanate groups or blocked isocyanate groups in one molecule, is preferable.
 ポリイソシアネートとしては、ポリイソシアネート単量体、ポリイソシアネート誘導体が好ましい。
 ポリイソシアネート単量体としては、脂環族ポリイソシアネート、脂肪族ポリイソシアネート、芳香族ポリイソシアネートが好ましい。ポリイソシアネート誘導体としては、ポリイソシアネート単量体の多量体又は変性体(アダクト体、アロファネート体、ビウレット体、イソシアヌレート体等)が好ましい。
As the polyisocyanate, a polyisocyanate monomer and a polyisocyanate derivative are preferable.
As the polyisocyanate monomer, alicyclic polyisocyanate, aliphatic polyisocyanate, and aromatic polyisocyanate are preferable. As the polyisocyanate derivative, a multimer or a modified form of the polyisocyanate monomer (adduct form, allophanate form, biuret form, isocyanurate form, etc.) is preferable.
 脂肪族ポリイソシアネートの具体例としては、テトラメチレンジイソシアネート、ペンタメチレンジイソシアネート、ヘキサメチレンジイソシアネート、2,2,4-トリメチル-1,6-ジイソシアナトヘキサン、リジンジイソシアネート等の脂肪族ジイソシアネート、リジントリイソシアネート、4-イソシアナトメチル-1,8-オクタメチレンジイソシアネート、ビス(2-イソシアナトエチル)2-イソシアナトグルタレートが挙げられる。
 脂環族ポリイソシアネートの具体例としては、イソホロンジイソシアネート、1,3-ビス(イソシアナトメチル)-シクロヘキサン、4,4’-ジシクロヘキシルメタンジイソシアネート、ノルボルネンジイソシアネート、水添キシリレンジイソシアネート等の脂環族ジイソシアネートが挙げられる。
 芳香族ポリイソシアネートの具体例としては、キシリレンジイソシアネート等の芳香族ジイソシアネートが挙げられる。
Specific examples of the aliphatic polyisocyanate include aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethyl-1,6-diisocyanatohexane, and lysine diisocyanate, and lysine triisocyanate. , 4-Isocyanatomethyl-1,8-octamethylene diisocyanate, bis (2-isocyanatoethyl) 2-isocyanatoglutarate.
Specific examples of the alicyclic polyisocyanate include isophorone diisocyanate, 1,3-bis (isocyanatomethyl) -cyclohexane, 4,4'-dicyclohexylmethane diisocyanate, norbornene diisocyanate, and hydrogenated xylylene diisocyanate. Can be mentioned.
Specific examples of the aromatic polyisocyanate include aromatic diisocyanates such as xylylene diisocyanate.
 ポリイソシアネートは、上述したポリイソシアネート単量体又はポリイソシアネート誘導体が有する2以上のイソシアネート基が、ブロック化剤によってブロックされている化合物であってもよい。
 ブロック化剤は、活性水素を有する化合物であり、具体例としては、アルコール、フェノール、活性メチレン、アミン、イミン、酸アミド、ラクタム、オキシム、ピラゾール、イミダゾール、イミダゾリン、ピリミジン、グアニジンが挙げられる。
The polyisocyanate may be a compound in which two or more isocyanate groups of the above-mentioned polyisocyanate monomer or polyisocyanate derivative are blocked by a blocking agent.
The blocking agent is a compound having active hydrogen, and specific examples thereof include alcohol, phenol, active methylene, amine, imine, acid amide, lactam, oxime, pyrazole, imidazole, imidazoline, pyrimidine, and guanidine.
 硬化剤の含有量は、含フッ素重合体100質量部に対して、2~50質量部が好ましく、5~30質量部が特に好ましい。
 硬化剤は、2種以上を併用してもよい。
The content of the curing agent is preferably 2 to 50 parts by mass, and particularly preferably 5 to 30 parts by mass with respect to 100 parts by mass of the fluorine-containing polymer.
Two or more kinds of curing agents may be used in combination.
 本塗料は、各成分の相互作用により塗膜の耐温水性及び耐水性に特に優れる点から、含フッ素重合体と、特定ポリジメチルシリコーンと、特定アクリルシリコーンと、硬化剤とを、本塗料の固形分質量に対してこの順にそれぞれ、10~90質量%、0.1~10質量%、1~50質量%、5~35質量%含むことが好ましく、30~50質量%、1~5質量%、20~40質量%、10~30質量%含むことが特に好ましい。特に、含フッ素重合体、特定ポリジメチルシリコーン、及び特定アクリルシリコーンがいずれもヒドロキシ基を有し、硬化剤がポリイソシアネートである場合、各成分間の架橋により、本発明の効果により優れる。 Since this paint is particularly excellent in temperature and water resistance and water resistance of the coating film due to the interaction of each component, a fluorine-containing polymer, a specific polydimethyl silicone, a specific acrylic silicone, and a curing agent are used in this paint. It is preferable to contain 10 to 90% by mass, 0.1 to 10% by mass, 1 to 50% by mass, 5 to 35% by mass, and 30 to 50% by mass, 1 to 5% by mass, respectively, with respect to the solid content mass. %, 20-40% by mass, 10-30% by mass is particularly preferable. In particular, when the fluorine-containing polymer, the specific polydimethyl silicone, and the specific acrylic silicone all have a hydroxy group and the curing agent is a polyisocyanate, the effect of the present invention is more excellent due to cross-linking between each component.
 本塗料は、更に、液状媒体を含み、含フッ素重合体、ポリジメチルシリコーン及びアクリルシリコーンが該液状媒体に溶解又は分散している塗料であってもよく、液状媒体を実質的に含まない塗料(粉体塗料等)であってもよい。
 液状媒体としては有機溶剤及び水が挙げられ、水と有機溶媒の混合溶媒を用いてもよい。液状媒体に溶解又は分散している塗料としては、有機溶剤等に溶解している塗料(溶剤型塗料等)、及び、水に分散している塗料(水系塗料等)が挙げられる。本塗料は、緻密な塗膜を形成でき耐候性に優れる点からは、溶剤型塗料であることが好ましい。
 液状媒体が水と有機溶媒の混合溶媒である場合、水の含有割合は、液状媒体の全質量に対して、1~99質量%が好ましく、70~95質量%がより好ましい。
 液状媒体を実質的に含まないとは、液状媒体の含有量が、本塗料の全質量に対して、0.1質量%以下であることを意味する。
The present coating material may further contain a liquid medium, and may be a coating material in which a fluorine-containing polymer, polydimethyl silicone and acrylic silicone are dissolved or dispersed in the liquid medium, and the coating material does not substantially contain the liquid medium (). It may be a powder paint or the like).
Examples of the liquid medium include an organic solvent and water, and a mixed solvent of water and an organic solvent may be used. Examples of the paint dissolved or dispersed in the liquid medium include paints dissolved in organic solvents and the like (solvent-type paints and the like) and paints dispersed in water (water-based paints and the like). This paint is preferably a solvent-based paint from the viewpoint of being able to form a dense coating film and having excellent weather resistance.
When the liquid medium is a mixed solvent of water and an organic solvent, the content ratio of water is preferably 1 to 99% by mass, more preferably 70 to 95% by mass, based on the total mass of the liquid medium.
The fact that the liquid medium is substantially not contained means that the content of the liquid medium is 0.1% by mass or less with respect to the total mass of the present coating material.
 有機溶剤としては、ケトン系溶剤、エステル系溶剤、炭化水素系溶剤、アルコール系溶剤、グリコールエーテル系溶剤、グリコールエステル系溶剤が挙げられる。
 ケトン系溶剤の具体例としては、アセトン、メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトン、ジアセトンアルコールが挙げられる。
 エステル系溶剤の具体例としては、酢酸エチル、酢酸ブチルが挙げられる。
 炭化水素系溶剤の具体例としては、ヘキサン、へプタン、シクロヘキサンが挙げられる。
 アルコール系溶剤の具体例としては、ブチルアルコールが挙げられる。
 グリコールエーテル系溶剤の具体例としては、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコールモノプロピルエーテルが挙げられる。
 グリコールエステル系溶剤の具体例としては、1-メトキシプロピル-2-アセテートが挙げられる。
Examples of the organic solvent include a ketone solvent, an ester solvent, a hydrocarbon solvent, an alcohol solvent, a glycol ether solvent, and a glycol ester solvent.
Specific examples of the ketone solvent include acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, and diacetone alcohol.
Specific examples of the ester solvent include ethyl acetate and butyl acetate.
Specific examples of the hydrocarbon solvent include hexane, heptane, and cyclohexane.
Specific examples of the alcohol solvent include butyl alcohol.
Specific examples of the glycol ether solvent include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, and propylene glycol monopropyl ether.
Specific examples of the glycol ester solvent include 1-methoxypropyl-2-acetate.
 本塗料が液状媒体を含む場合、液状媒体の含有割合は、本塗料の全質量に対して、10~95質量%が好ましく、60~90質量%が特に好ましい。 When the present coating material contains a liquid medium, the content ratio of the liquid medium is preferably 10 to 95% by mass, particularly preferably 60 to 90% by mass, based on the total mass of the present coating material.
 本塗料が液状媒体を含む場合、液状媒体は、酢酸ブチルの蒸発速度を1としたときの相対蒸発速度が0.50未満である液状媒体S1を含むことが好ましい。これにより、外観に優れた塗膜が得られる。この理由としては、液状媒体S1の蒸発が遅いので、塗膜の形成時に含フッ素重合体とアクリルシリコーンとが層分離しやすくなり、含フッ素重合体とアクリルシリコーンとの混合による塗膜の濁りを抑制できるためと推測される。
 液状媒体S1の相対蒸発速度は、塗膜の外観がより優れる点から、0.40以下がより好ましく、0.35以下が特に好ましい。
 液状媒体S1の相対蒸発速度は、小さければ小さいほど好ましく、下限値は通常、0超である。
When the present coating material contains a liquid medium, the liquid medium preferably contains a liquid medium S1 having a relative evaporation rate of less than 0.50 when the evaporation rate of butyl acetate is 1. As a result, a coating film having an excellent appearance can be obtained. The reason for this is that since the liquid medium S1 evaporates slowly, the fluorine-containing polymer and the acrylic silicone are easily layer-separated during the formation of the coating film, and the coating film becomes turbid due to the mixture of the fluorine-containing polymer and the acrylic silicone. It is presumed that it can be suppressed.
The relative evaporation rate of the liquid medium S1 is more preferably 0.40 or less, and particularly preferably 0.35 or less, from the viewpoint of improving the appearance of the coating film.
The smaller the relative evaporation rate of the liquid medium S1, the more preferable it is, and the lower limit is usually more than 0.
 本塗料が液状媒体S1を含む場合、液状媒体S1の含有割合は、液状媒体の全質量に対して、15質量%以上が好ましく、20質量%以上がより好ましく、30質量%以上が特に好ましい。液状媒体S1の含有量が15質量%以上であれば、塗膜の外観がより優れる。
 液状媒体中の液状媒体S1の含有量は、多ければ多いほど好ましく、上限値は通常、100質量%である。
When the present coating material contains the liquid medium S1, the content ratio of the liquid medium S1 is preferably 15% by mass or more, more preferably 20% by mass or more, and particularly preferably 30% by mass or more, based on the total mass of the liquid medium. When the content of the liquid medium S1 is 15% by mass or more, the appearance of the coating film is more excellent.
The higher the content of the liquid medium S1 in the liquid medium, the more preferable, and the upper limit value is usually 100% by mass.
 液状媒体S1の具体例としては、シクロヘキサノン(相対蒸発速度:0.32)、ブチルアルコール(相対蒸発速度:0.47)、ジイソブチルケトン(相対蒸発速度:0.20)、ジアセトンアルコール(相対蒸発速度:0.15)、エチレングリコールモノエチルエーテル(相対蒸発速度:0.38)、エチレングリコールモノブチルエーテル(相対蒸発速度:0.08)、1-メトキシプロピル-2-アセテート(相対蒸発速度:0.44)、プロピレングリコールモノプロピルエーテル(相対蒸発速度:0.22)が挙げられ、塗膜の外観がより優れる点から、シクロヘキサノンが特に好ましい。 Specific examples of the liquid medium S1 include cyclohexanone (relative evaporation rate: 0.32), butyl alcohol (relative evaporation rate: 0.47), diisobutyl ketone (relative evaporation rate: 0.20), and diacetone alcohol (relative evaporation rate: 0.20). Rate: 0.15), ethylene glycol monoethyl ether (relative evaporation rate: 0.38), ethylene glycol monobutyl ether (relative evaporation rate: 0.08), 1-methoxypropyl-2-acetate (relative evaporation rate: 0) .44), propylene glycol monopropyl ether (relative evaporation rate: 0.22), and cyclohexanone is particularly preferable because the appearance of the coating film is more excellent.
 本塗料は、上記以外の成分を含んでもよい。該成分としては、含フッ素重合体、特定ポリジメチルシリコーン及び特定アクリルシリコーン以外の樹脂、添加剤等が挙げられる。
 このような樹脂としては、熱可塑性樹脂、硬化性樹脂、架橋性樹脂等が挙げられ、硬化性樹脂や架橋性樹脂が好ましい。具体的には、硬化性又は架橋性の、(メタ)アクリル樹脂、ポリエステル樹脂、ウレタン樹脂、エポキシ樹脂、特定ポリジメチルシリコーン及び特定アクリルシリコーン以外のシリコーン樹脂等が挙げられる。
 添加剤としては、硬化触媒、フィラー(シリカ等の無機フィラー、樹脂ビーズ等の有機フィラー等)、着色剤(染料、有機顔料、無機顔料、金属又はマイカ等を用いた光輝顔料等)、紫外線吸収剤、光安定剤、つや消し剤、表面調整剤、脱ガス剤、充填剤、熱安定剤、増粘剤、分散剤、界面活性剤、帯電防止剤、防錆剤、シランカップリング剤、防汚剤、低汚染化処理剤、可塑剤、接着剤等が挙げられる。
The present paint may contain components other than the above. Examples of the component include a fluorine-containing polymer, a resin other than the specific polydimethylsilicone and the specific acrylic silicone, and additives.
Examples of such a resin include a thermoplastic resin, a curable resin, a crosslinkable resin, and the like, and a curable resin and a crosslinkable resin are preferable. Specific examples thereof include curable or crosslinkable (meth) acrylic resins, polyester resins, urethane resins, epoxy resins, specific polydimethyl silicones, and silicone resins other than specific acrylic silicones.
Additives include curing catalysts, fillers (inorganic fillers such as silica, organic fillers such as resin beads), colorants (dye, organic pigments, inorganic pigments, bright pigments using metal or mica, etc.), UV absorption. Agents, light stabilizers, matting agents, surface conditioners, degassing agents, fillers, heat stabilizers, thickeners, dispersants, surfactants, antistatic agents, rust preventives, silane coupling agents, antifouling Examples include agents, decontamination treatment agents, plasticizers, adhesives and the like.
 本塗料は、塗膜の防汚性を更に向上させる点から、シリコーンオリゴマーを含むことが好ましい。ただし、該シリコーンオリゴマーには、本発明における特定ポリジメチルシリコーン及び特定アクリルシリコーンは含まれない。
 シリコーンオリゴマーは、Si原子に直接結合するアルコキシ基を有することが好ましい。該アルコキシ基としては、メトキシ基、エトキシ基等が挙げられ、メトキシ基が好ましい。
 シリコーンオリゴマーは、更にSi原子に直接結合するアルキル基及びフェニル基の少なくとも一方を有することが好ましく、Si原子に直接結合するアルキル基及びフェニル基の両方を有することがより好ましい。アルキル基としては、メチル基、エチル基等が挙げられ、メチル基が好ましい。
The present coating material preferably contains a silicone oligomer from the viewpoint of further improving the antifouling property of the coating film. However, the silicone oligomer does not include the specific polydimethyl silicone and the specific acrylic silicone in the present invention.
The silicone oligomer preferably has an alkoxy group that is directly bonded to the Si atom. Examples of the alkoxy group include a methoxy group and an ethoxy group, and a methoxy group is preferable.
The silicone oligomer further preferably has at least one of an alkyl group and a phenyl group that are directly bonded to the Si atom, and more preferably has both an alkyl group and a phenyl group that are directly bonded to the Si atom. Examples of the alkyl group include a methyl group and an ethyl group, and a methyl group is preferable.
 シリコーンオリゴマーとしては、市販品を用いてもよく、具体例としては、KC-89S、KR-515、KR-500、X-40-9225、X-40-9246、X-40-9250、KR-401N、X-40-9227、KR-510、KR-9218、KR-213、K-400、X-40-2327、KR-401(以上、いずれも信越化学工業社商品名)が挙げられる。 Commercially available products may be used as the silicone oligomer, and specific examples thereof include KC-89S, KR-515, KR-500, X-40-9225, X-40-9246, X-40-9250, and KR-. Examples thereof include 401N, X-40-9227, KR-510, KR-9218, KR-213, K-400, X-40-2327, and KR-401 (all of which are trade names of Shin-Etsu Chemical Co., Ltd.).
 本塗料におけるシリコーンオリゴマーの含有割合は、本塗料の全固形分質量に対して、1~100質量%であることが好ましく、10~40質量%であることが特に好ましい。 The content ratio of the silicone oligomer in the present coating material is preferably 1 to 100% by mass, particularly preferably 10 to 40% by mass, based on the total solid content mass of the present coating material.
 本塗料は、塗膜の防汚性を更に向上させ、かつ塗膜強度を向上させる点から、コロイダルシリカを含むことが好ましい。コロイダルシリカとは、SiO又はSiOの水和物のコロイド粒子である。
 動的散乱法により測定されるコロイダルシリカの平均一次粒子径は、5~200nmであることが好ましく、5~30nmであることが特に好ましい。
 上記コロイダルシリカの平均一次粒子径は、窒素吸着法(BET法)により求めた比表面積S(m2/g)により、D(nm)=2720/Sの式で計算される窒素吸着法粒子径である。
 コロイダルシリカの粒子形状は、球状であっても非球状であってもよく、球状であることが好ましい。非球状のコロイダルシリカとしては、球状に近い形状のシリカ粒子が鎖状もしくは数珠状に繋がった細長い形状が挙げられる。
 本塗料における、コロイダルシリカの含有量は、コロイダルシリカ以外の塗料固形分100質量部に対して、1~100質量部であることが好ましく、5~30質量部であることがより好ましく、10~25質量部であることが特に好ましい。
The present paint preferably contains colloidal silica from the viewpoint of further improving the antifouling property of the coating film and improving the strength of the coating film. Colloidal silica is a colloidal particle of SiO 2 or a hydrate of SiO 2.
The average primary particle size of colloidal silica measured by the dynamic scattering method is preferably 5 to 200 nm, and particularly preferably 5 to 30 nm.
The average primary particle size of the colloidal silica is calculated by the formula D (nm) = 2720 / S based on the specific surface area S (m 2 / g) obtained by the nitrogen adsorption method (BET method). Is.
The particle shape of colloidal silica may be spherical or non-spherical, and is preferably spherical. Examples of the non-spherical colloidal silica include an elongated shape in which silica particles having a shape close to a spherical shape are connected in a chain or a bead shape.
The content of colloidal silica in the present paint is preferably 1 to 100 parts by mass, more preferably 5 to 30 parts by mass, and 10 to 10 to 100 parts by mass with respect to 100 parts by mass of the paint solid content other than colloidal silica. It is particularly preferably 25 parts by mass.
 本塗料は、含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、前記第1の架橋性基及び前記第2の架橋性基と反応し得る反応性基を有する硬化剤と、コロイダルシリカが有機溶剤に分散したオルガノシリカゾルとを混合して製造されることが好ましい。
 オルガノシリカゾルにおける有機溶剤としては、メタノール、エチレングリコール、イソプロピルアルコール、ジメチルアセトアミド、メチルエチルケトン、メチルイソブチルケトン、酢酸エチル、トルエン、シクロヘキサノン、プロピレングリコールモノメチルエーテル、エチレングリコールモノn-プロピルエーテル、プロピレングリコールモノメチルエーテルアセテート等が挙げられ、本発明における液状媒体S1と均一混合する点から、メチルエチルケトンであることが好ましい。
 オルガノシリカゾルにおけるコロイダルシリカ含有割合としては、オルガノシリカゾルの全質量に対して10~60質量%が好ましく、15~50質量%が特に好ましい。
The present coating material comprises a fluorine-containing polymer, polydimethylsilicone having a first crosslinkable group, acrylic silicone having a second crosslinkable group, the first crosslinkable group and the second crosslinkable group. It is preferably produced by mixing a curing agent having a reactive group capable of reacting with, and an organosilica sol in which colloidal silica is dispersed in an organic solvent.
Organic solvents in the organosilica sol include methanol, ethylene glycol, isopropyl alcohol, dimethylacetamide, methylethylketone, methylisobutylketone, ethyl acetate, toluene, cyclohexanone, propylene glycol monomethyl ether, ethylene glycol monon-propyl ether, and propylene glycol monomethyl ether acetate. Etc., and from the viewpoint of uniform mixing with the liquid medium S1 in the present invention, methyl ethyl ketone is preferable.
The colloidal silica content in the organosilica sol is preferably 10 to 60% by mass, particularly preferably 15 to 50% by mass, based on the total mass of the organosilica sol.
 オルガノシリカゾルとしては、市販品を用いてもよく、具体例としては、EG-ST-XL30、NMP-ST、PGM-ST-UP、MA-ST-M、MA-ST-L、MA-ST-ZL、MA-ST-UP、IPA-ST-L、DMAC-ST-ZL、EG-ST-ZL、EAC-ST、TOL-ST、MEK-ST-40、MEK-ST-L、MIBK-SD、MIBK-SD-L、MEK-AC-2140Z、MEK-AC-4130Y、MEK-AC-5140Z、MEK-EC-2130Y、CHO-ST-M、PGM-AC-2140Y、PGM-AC-4130Y、MIBK-AC-2140Z、IPA-ST、IPA-ST-ZL、EG-ST、NPC-ST-30、DMAC-ST、MEK-ST、MIBK-ST、PMA-ST、PGM-ST(以上、いずれも日産化学社商品名)が挙げられる。 Commercially available products may be used as the organosilica sol, and specific examples thereof include EG-ST-XL30, NMP-ST, PGM-ST-UP, MA-ST-M, MA-ST-L, and MA-ST-. ZL, MA-ST-UP, IPA-ST-L, DMAC-ST-ZL, EG-ST-ZL, EAC-ST, TOR-ST, MEK-ST-40, MEK-ST-L, MIBK-SD, MIBK-SD-L, MEK-AC-2140Z, MEK-AC-4130Y, MEK-AC-5140Z, MEK-EC-2130Y, CHO-ST-M, PGM-AC-2140Y, PGM-AC-4130Y, MIBK- AC-2140Z, IPA-ST, IPA-ST-ZL, EG-ST, NPC-ST-30, DMAC-ST, MEK-ST, MIBK-ST, PMA-ST, PGM-ST (all of which are Nissan Chemicals) Company product name).
 本発明の塗膜(以下、本塗膜ともいう。)は、基材上に本塗料を塗布し、必要に応じて乾燥し、加熱硬化して形成すればよい。
 本塗料が水系塗料又は溶剤型塗料である場合、塗布方法としては、スプレーコート法、スキージコート法、フローコート法、バーコート法、スピンコート法、ディップコート法、スクリーン印刷法、グラビア印刷法、ダイコート法、インクジェット法、カーテンコート法、はけやへらを用いる方法等が挙げられる。
 本塗料が粉体塗料である場合、塗装方法としては、静電塗装法、静電吹付法、静電浸漬法、噴霧法、流動浸漬法、吹付法、スプレー法、溶射法、プラズマ溶射法等が挙げられる。
 本塗料が液状媒体を含む場合、塗布後に乾燥させて溶媒を除去することが好ましい。乾燥温度は、通常、0~50℃であり、乾燥時間は、通常、1分~2週間である。
 本塗料が硬化剤を含む場合、塗布後に加熱硬化させることが好ましい。加熱硬化温度は、通常50℃~300℃であり、加熱硬化時間は、通常1分~24時間である。
The coating film of the present invention (hereinafter, also referred to as the present coating film) may be formed by applying the present coating film on a substrate, drying the coating film if necessary, and heat-curing the coating film.
When this paint is a water-based paint or solvent-based paint, the coating methods include spray coating method, squeegee coating method, flow coating method, bar coating method, spin coating method, dip coating method, screen printing method, and gravure printing method. Examples include a die coating method, an inkjet method, a curtain coating method, and a method using a brush or spatula.
When this paint is a powder paint, the coating methods include electrostatic coating method, electrostatic spraying method, electrostatic immersion method, spraying method, flow immersion method, spraying method, spraying method, thermal spraying method, plasma spraying method, etc. Can be mentioned.
When the present coating material contains a liquid medium, it is preferable to dry it after application to remove the solvent. The drying temperature is usually 0 to 50 ° C., and the drying time is usually 1 minute to 2 weeks.
When the present coating material contains a curing agent, it is preferably heat-cured after application. The heat curing temperature is usually 50 ° C. to 300 ° C., and the heat curing time is usually 1 minute to 24 hours.
 本塗膜の膜厚としては、本塗膜の耐候性の点から、1~1,000μmが好ましく、25~500μmがより好ましく、50~100μmが特に好ましい。本塗膜においては、塗膜形成の工程削減の点から、溶剤型塗料である本塗料を用いて1コートで形成される塗膜の膜厚が50~100μmであることが好ましい。 The film thickness of the main coating film is preferably 1 to 1,000 μm, more preferably 25 to 500 μm, and particularly preferably 50 to 100 μm from the viewpoint of weather resistance of the main coating film. In the present coating film, the film thickness of the coating film formed by one coat using the present coating film, which is a solvent type coating film, is preferably 50 to 100 μm from the viewpoint of reducing the process of forming the coating film.
 本塗料を用いれば、基材と、基材上に配置された本塗膜とを有する塗膜付き基材が得られる。本発明の塗膜付き基材を含む物品を、塗装物品ともいう。
 本発明における基材の材質の具体例としては、無機物、有機物、有機無機複合材が挙げられる。
 無機物の具体例としては、コンクリート、自然石、ガラス、金属材料が挙げられる。
 有機物の具体例としては、プラスチック、ゴム、接着剤、木材が挙げられる。
 有機無機複合材の具体例としては、繊維強化プラスチック、樹脂強化コンクリート、繊維強化コンクリートが挙げられる。
 基材は、公知の表面処理がなされていてもよい。表面処理としては、金属皮膜処理、化成処理等が挙げられる。金属皮膜処理としては、電気めっき、溶融めっき、蒸着めっきが挙げられる。化成処理としては、クロメート処理、リン酸塩処理等が挙げられる。
When this paint is used, a base material with a coating film having a base material and the main coating film arranged on the base material can be obtained. An article containing a coated substrate of the present invention is also referred to as a coated article.
Specific examples of the material of the base material in the present invention include inorganic substances, organic substances, and organic-inorganic composite materials.
Specific examples of inorganic substances include concrete, natural stone, glass, and metal materials.
Specific examples of organic substances include plastics, rubbers, adhesives, and wood.
Specific examples of the organic-inorganic composite material include fiber reinforced plastic, resin reinforced concrete, and fiber reinforced concrete.
The base material may be subjected to a known surface treatment. Examples of the surface treatment include metal film treatment and chemical conversion treatment. Examples of the metal film treatment include electroplating, hot-dip plating, and thin-film plating. Examples of the chemical conversion treatment include chromate treatment and phosphate treatment.
 基材は、本発明の効果がより発揮される点から、金属からなることが好ましい。金属としては、鉄、アルミニウム、亜鉛、錫、チタン、鉛、銅、マグネシウム、マンガン、ケイ素、クロム、ジルコニウム、バナジウム、ニッケル、ビスマス等の金属を含む材料が挙げられる。金属としては、鉄及びアルミニウムが特に好適である。金属は、2種以上の金属を含む合金でもよい。
 金属としては、鉄合金(鉄鋼、ステンレス等)及びアルミニウム合金が好ましく、鉄鋼が特に好ましい。
The base material is preferably made of metal from the viewpoint that the effects of the present invention are more exerted. Examples of the metal include materials containing metals such as iron, aluminum, zinc, tin, titanium, lead, copper, magnesium, manganese, silicon, chromium, zirconium, vanadium, nickel and bismuth. As the metal, iron and aluminum are particularly suitable. The metal may be an alloy containing two or more kinds of metals.
As the metal, iron alloys (steel, stainless steel, etc.) and aluminum alloys are preferable, and steel is particularly preferable.
 本発明における塗膜付き基材は、基材と本塗膜との間に、中塗り塗膜や下塗り(プライマー)塗膜等の他の塗膜を有していてもよい。
 下塗り塗膜を形成するための塗料としては、(メタ)アクリル樹脂、ポリエステル樹脂、ウレタン樹脂、エポキシ樹脂、シリコーン樹脂等を含む塗料が挙げられる。
 下塗り塗料は、架橋性樹脂、架橋性基を有するプレポリマー又は硬化性樹脂等を含んでいてもよい。
 各塗膜の形成に乾燥や加熱硬化等が必要である場合、各塗膜を形成する塗料の塗布、乾燥、及び加熱硬化の順番は制限されない。つまり、塗膜毎に乾燥や加熱硬化を行ってもよく、同時に行ってもよい。
The base material with a coating film in the present invention may have another coating film such as an intermediate coating film or an undercoat (primer) coating film between the base material and the main coating film.
Examples of the paint for forming the undercoat coating film include paints containing (meth) acrylic resin, polyester resin, urethane resin, epoxy resin, silicone resin and the like.
The undercoat coating may contain a crosslinkable resin, a prepolymer having a crosslinkable group, a curable resin, or the like.
When drying, heat curing, or the like is required to form each coating film, the order of application, drying, and heat curing of the paint forming each coating film is not limited. That is, each coating film may be dried or heat-cured, or may be performed at the same time.
 以下、例を挙げて本発明を詳細に説明する。例1~例5及び例8~例17は実施例であり、例6~例7は比較例である。ただし本発明はこれらの例に限定されない。なお、後述する表中における各成分の配合量は、質量基準を示す。 Hereinafter, the present invention will be described in detail with reference to an example. Examples 1 to 5 and 8 to 17 are examples, and examples 6 to 7 are comparative examples. However, the present invention is not limited to these examples. The blending amount of each component in the table described later indicates a mass standard.
<使用した成分の略称>
〔単量体〕
 CTFE:クロロトリフルオロエチレン
 CHVE:シクロヘキシルビニルエーテル
 HBVE:4-ヒドロキシブチルビニルエーテル
<Abbreviation of ingredients used>
[Monomer]
CTFE: Chlorotrifluoroethylene CHVE: Cyclohexyl vinyl ether HBVE: 4-Hydroxybutyl vinyl ether
<塗料成分>
 下記成分を入手又は以下の方法で製造して使用した。
<Paint component>
The following ingredients were obtained or manufactured and used by the following methods.
〔ポリジメチルシリコーン〕
 ポリジメチルシリコーン1:信越化学工業社商品名 KF-6003(ジメチルシロキサン単位の繰り返し数が68であるポリジメチルシリコーン、Mn:約5,500、動粘度:110mm/s、水酸基価:22mgKOH/g)
 ポリジメチルシリコーン2:信越化学工業社商品名 KF-6000(ジメチルシロキサン単位の繰り返し数が12であるポリジメチルシリコーン、Mn:約1,000、動粘度:35mm/s、水酸基価:120mgKOH/g)
[Polydimethylsilicone]
Polydimethyl Silicone 1: Shin-Etsu Chemical Co., Ltd. Brand name KF-6003 (Polydimethyl silicone having 68 repetitions of dimethylsiloxane unit, Mn: about 5,500, kinematic viscosity: 110 mm 2 / s, hydroxyl value: 22 mgKOH / g )
Polydimethyl Silicone 2: Shin-Etsu Chemical Co., Ltd. Brand name KF-6000 (Polydimethyl silicone having 12 repetitions of dimethylsiloxane unit, Mn: about 1,000, kinematic viscosity: 35 mm 2 / s, hydroxyl value: 120 mgKOH / g )
〔アクリルシリコーン〕
 アクリルシリコーン溶液1:BYK社商品名 BYK-SILCLEAN 3700(ヒドロキシ基を有し、ベンジル(メタ)アクリレートに基づく単位及びイソブチル(メタ)アクリレートに基づく単位を約等モルずつ含む、シリコーン変性された(メタ)アクリル重合体の25質量%溶液、水酸基価:30mgKOH/g)
[Acrylic silicone]
Acrylic Silicone Solution 1: BYK Trade Name BYK-SILCLEAN 3700 (Hydroxy group, silicone modified (meth) containing about equimolar units of benzyl (meth) acrylate and units based on isobutyl (meth) acrylate. ) 25% by mass solution of acrylic polymer, hydroxyl value: 30 mgKOH / g)
〔硬化剤〕
 硬化剤1:旭化成社商品名 デュラネート TPA-100(ヘキサメチレンジイソシアネートのイソシアヌレート体)
[Curing agent]
Hardener 1: Asahi Kasei Corporation Brand name Duranate TPA-100 (isocyanurate form of hexamethylene diisocyanate)
〔液状媒体〕
 シクロヘキサノン(相対蒸発速度:0.32)
 メチルエチルケトン(相対蒸発速度:3.70)
[Liquid medium]
Cyclohexanone (relative evaporation rate: 0.32)
Methyl ethyl ketone (relative evaporation rate: 3.70)
〔オルガノシリカゾル〕
 オルガノシリカゾル1:日産化学社商品名 MEK-ST-40(コロイダルシリカがメチルエチルケトンに分散した、球形のオルガノシリカゾル。固形分濃度40質量%、平均一次粒子径10~15nm)
 オルガノシリカゾル2:日産化学社商品名 MEK-ST-UP(コロイダルシリカがメチルエチルケトンに分散した、非球形(細長い形状)のオルガノシリカゾル。固形分濃度20質量%、平均一次粒子径40~100nm)
[Organosilica sol]
Organosilica sol 1: Nissan Chemical Industries, Ltd. Brand name MEK-ST-40 (Spherical organosilica sol in which colloidal silica is dispersed in methyl ethyl ketone. Solid content concentration 40% by mass, average primary particle size 10 to 15 nm)
Organosilica sol 2: Nissan Chemical Industries, Ltd. Brand name MEK-ST-UP (Non-spherical (elongated shape) organosilica sol in which colloidal silica is dispersed in methyl ethyl ketone. Solid content concentration 20% by mass, average primary particle size 40-100 nm)
〔シリコーンオリゴマー〕
 シリコーンオリゴマー1:信越化学工業社商品名 KR-400(Si原子に直接結合したアルコキシ基及びメチル基を有するシリコーンオリゴマー)
 シリコーンオリゴマー2:信越化学工業社商品名 KR-401(Si原子に直接結合したアルコキシ基、メチル基及びフェニル基を有するシリコーンオリゴマー)
[Silicone oligomer]
Silicone oligomer 1: Shin-Etsu Chemical Co., Ltd. Product name KR-400 (Silicone oligomer having an alkoxy group and a methyl group directly bonded to a Si atom)
Silicone oligomer 2: Shin-Etsu Chemical Co., Ltd. Trade name KR-401 (Silicone oligomer having an alkoxy group, a methyl group and a phenyl group directly bonded to a Si atom)
〔含フッ素重合体F1の製造〕
 オートクレーブに、炭酸カリウム(12.3g)及びキョーワード KW500SH(協和化学工業社商品名。以下、吸着剤ともいう。)(4.5g)を仕込み、真空脱気した。次に、キシレン(503g)、エタノール(142g)、CTFE(387g)、CHVE(326g)及びHBVE(84.9g)をオートクレーブ内に導入して昇温し、重合開始剤としてtert-ブチルペルオキシピバレートの50質量%キシレン溶液(20mL)を連続的に添加して、重合を行った。11時間後にオートクレーブを水冷して重合を停止し、オートクレーブ内溶液をろ過して、含フッ素重合体F1を含む溶液を得た。
 得られた溶液を、65℃にて24時間真空乾燥して溶媒を除去し、更に130℃にて20分間真空乾燥して、ブロック状の含フッ素重合体F1を得た。
 含フッ素重合体F1は、含フッ素重合体F1が含む全単位に対して、CTFEに基づく単位、CHVEに基づく単位、HBVEに基づく単位を、この順にそれぞれ、50モル%、39モル%、11モル%含む重合体であった。含フッ素重合体F1のTgは52℃であり、Mnは10,000であり、水酸基価は50mgKOH/gであった。
[Production of Fluorine-Containing Polymer F1]
Potassium carbonate (12.3 g) and Kyoward KW500SH (trade name of Kyowa Chemical Industry Co., Ltd., hereinafter also referred to as an adsorbent) (4.5 g) were charged in an autoclave and degassed by vacuum. Next, xylene (503 g), ethanol (142 g), CTFE (387 g), CHVE (326 g) and HBVE (84.9 g) were introduced into the autoclave to raise the temperature, and tert-butylperoxypivarate as a polymerization initiator. The 50% by mass xylene solution (20 mL) of the above was continuously added to carry out the polymerization. After 11 hours, the autoclave was cooled with water to stop the polymerization, and the solution in the autoclave was filtered to obtain a solution containing the fluorine-containing polymer F1.
The obtained solution was vacuum dried at 65 ° C. for 24 hours to remove the solvent, and further vacuum dried at 130 ° C. for 20 minutes to obtain a block-shaped fluorine-containing polymer F1.
The fluorine-containing polymer F1 contains CTFE-based units, CHVE-based units, and HBVE-based units in this order of 50 mol%, 39 mol%, and 11 mol, respectively, with respect to all the units contained in the fluorine-containing polymer F1. It was a polymer containing%. The Tg of the fluorine-containing polymer F1 was 52 ° C., the Mn was 10,000, and the hydroxyl value was 50 mgKOH / g.
〔例1~17〕
<塗料の製造>
 表1及び表2に記載の各成分を混合して、塗料1~17を得た。
[Examples 1 to 17]
<Manufacturing of paint>
The components shown in Tables 1 and 2 were mixed to obtain paints 1 to 17.
<塗膜付き基材の製造>
 7.5cm角のガラス板(コーニング社商品名「イーグルガラス」)の一方の表面に、スピンコーターにて塗料1を塗布した後(塗布条件:回転数1,000rpm、スロープアップ時間10秒、回転時間30秒、塗料の滴下量1.5mL)、80℃のオーブン中で1時間の加熱処理を施し、塗膜付き基材1を得た。
 使用する塗料の種類を表1のように変更する以外は同様にして、塗膜付き基材2~17を得た。
<Manufacturing of base material with coating film>
After applying paint 1 with a spin coater on one surface of a 7.5 cm square glass plate (Corning's brand name "Eagle Glass") (application conditions: rotation speed 1,000 rpm, slope-up time 10 seconds, rotation) Heat treatment was carried out in an oven at 80 ° C. for 1 hour at a time of 30 seconds and a dropping amount of the paint of 1.5 mL) to obtain a substrate 1 with a coating film.
Substrates 2 to 17 with a coating film were obtained in the same manner except that the type of paint used was changed as shown in Table 1.
<塗膜付き基材の評価>
(初期防汚性)
[泥1]
 塗膜表面に泥水(イエローオーカの71.4g、焼成関東ローム8種の23.6g、シリカ粉の5g、純水の166gを混合して調製)を一滴垂らし、25℃で12時間静置して乾燥させたのち水で洗浄した。洗浄後の塗膜における泥汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 S:泥汚れなし。また、水で洗浄した際に泥がすぐに落ちる。
 A:泥汚れなし。ただし、水で洗浄した際に泥が落ちるのに時間を要する。
 B:泥汚れは取り除かれているが、塗膜上に泥があった跡が残る。
 C:泥汚れが視認される。
<Evaluation of substrate with coating film>
(Initial antifouling property)
[Mud 1]
A drop of muddy water (prepared by mixing 71.4 g of yellow oak, 23.6 g of 8 types of calcined Kanto loam, 5 g of silica powder, and 166 g of pure water) was dropped on the surface of the coating film, and the mixture was allowed to stand at 25 ° C. for 12 hours. After drying, it was washed with water. The degree of mud stain on the coating film after cleaning was visually confirmed, and the initial antifouling property of the coating film was evaluated according to the following criteria.
S: No mud stains. Also, the mud will fall off immediately when washed with water.
A: No mud stains. However, it takes time for the mud to come off when washed with water.
B: Mud stains have been removed, but there are traces of mud on the coating film.
C: Mud stains are visible.
[泥2]
 塗膜表面に泥水(イエローオーカの71.4g、焼成関東ローム8種の23.6g、シリカ粉の5g、純水の166gを混合して調製)をスプレー噴霧し、80℃で1時間静置して乾燥させたのち、分液ロートに入れた50mLの水で洗浄した。洗浄後の塗膜における泥汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 S:泥汚れなし。また、水で洗浄した際に塗膜を傾けるだけで泥が落ちる。
 A:泥汚れなし。ただし、水で洗浄した際に泥が落ちるのに衝撃を要する。
 B:細かな泥の跡が残るが、汚れはほぼ除去される。
[Mud 2]
Spray muddy water (71.4 g of yellow oak, 23.6 g of 8 types of calcined Kanto loam, 5 g of silica powder, and 166 g of pure water) sprayed on the surface of the coating film and let stand at 80 ° C. for 1 hour. After drying, it was washed with 50 mL of water in a liquid separation funnel. The degree of mud stain on the coating film after cleaning was visually confirmed, and the initial antifouling property of the coating film was evaluated according to the following criteria.
S: No mud stains. Also, when washed with water, the mud can be removed simply by tilting the coating film.
A: No mud stains. However, it takes a shock to remove the mud when washed with water.
B: Fine mud marks remain, but dirt is almost removed.
[鳥ふん]
 塗膜表面に、スポイトで2滴の鳥ふん(水の20gとパンクレアチンの6gを混合して調製)を滴下し、25℃で12時間静置して乾燥させた。その後、布で1回乾拭きし、更に15分間静置してから布で1回乾拭きする作業を数度繰り返して、塗膜における鳥ふん汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 A:はじめの1回の乾拭きでほぼ汚れが除去される。
 B:1回超4回以下の乾拭きでほぼ汚れが除去される。
[Bird droppings]
Two drops of bird droppings (prepared by mixing 20 g of water and 6 g of pancreatin) were added dropwise to the surface of the coating film with a dropper, and the mixture was allowed to stand at 25 ° C. for 12 hours to dry. After that, the work of wiping with a cloth once, letting it stand for another 15 minutes, and then wiping with a cloth once is repeated several times to visually check the degree of bird droppings stain on the coating film, and the initial antifouling of the coating film. Gender was evaluated according to the following criteria.
A: Most of the dirt is removed by the first dry wipe.
B: Almost all stains are removed by dry wiping more than once and not more than 4 times.
[虫]
 塗膜表面に、スポイトで1滴の虫液(ギ酸の47g、タンニン酸の24g、アルブミン酸の5g、蜂蜜の24gを混合して調製)を滴下し、80℃で1時間静置して乾燥させた。その後、布で10回乾拭きして、塗膜における虫汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 S:汚れなし。
 A:滴下箇所に跡が僅かに残るが、汚れはほぼ除去される。
 B:滴下箇所に跡が残るが、汚れはほぼ除去される。
[insect]
A drop of insect solution (prepared by mixing 47 g of formic acid, 24 g of tannic acid, 5 g of albumin acid, and 24 g of honey) is dropped on the surface of the coating film with a dropper, and allowed to stand at 80 ° C. for 1 hour to dry. I let you. Then, it was wiped dry with a cloth 10 times, the degree of insect stain on the coating film was visually confirmed, and the initial antifouling property of the coating film was evaluated according to the following criteria.
S: No dirt.
A: A slight mark remains at the dropping point, but the dirt is almost removed.
B: A mark remains at the dropping point, but the dirt is almost removed.
[雨すじ]
 塗膜表面に、スポイトで2滴の雨すじ用試験液(カーボンブラックの30g、シリカの10g、焼成関東ローム8種の20g、イエローオーカの40gを混合して調製)を滴下し、塗膜を傾け滴下液を塗膜上に伸ばした。25℃で30分間静置して乾燥させたのち、塗膜上における試験液の滴下箇所に、水50mLを2滴/secで滴下し、更に25℃で15分間静置して乾燥させた。その後、ベンコット(商品名、旭化成社製)で乾拭きして、塗膜における雨すじ汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 S:汚れなし。
 A:跡が僅かに残るが、汚れはほぼ除去される。
 B:跡が残るが、汚れはほぼ除去される。
[Rain streaks]
Drop 2 drops of the test solution for rain streaks (prepared by mixing 30 g of carbon black, 10 g of silica, 20 g of 8 kinds of calcined Kanto loam, and 40 g of yellow oak) on the surface of the coating film with a dropper to make the coating film. The tilted dropping liquid was spread on the coating film. After allowing to stand at 25 ° C. for 30 minutes to dry, 50 mL of water was added dropwise at 2 drops / sec to the dropping site of the test solution on the coating film, and the mixture was further allowed to stand at 25 ° C. for 15 minutes to dry. Then, it was wiped dry with Bencot (trade name, manufactured by Asahi Kasei Corporation), the degree of rain streak stain on the coating film was visually confirmed, and the initial stain resistance of the coating film was evaluated according to the following criteria.
S: No dirt.
A: A few traces remain, but the dirt is almost removed.
B: Traces remain, but dirt is almost removed.
[水垢]
 塗膜表面に数滴の水道水を滴下し、常温で1時間静置したのち80℃で45分間静置して乾燥させた。その後、ベンコット(商品名、旭化成社製)で10回乾拭きして、塗膜における水垢汚れの程度を目視で確認し、塗膜の初期防汚性を下記の基準に従い評価した。
 A:汚れなし。
 B:跡が僅かに残るが、汚れはほぼ除去される。
[Scale]
A few drops of tap water were dropped on the surface of the coating film, and the mixture was allowed to stand at room temperature for 1 hour and then allowed to stand at 80 ° C. for 45 minutes to dry. Then, it was wiped dry with Bencot (trade name, manufactured by Asahi Kasei Corporation) 10 times, the degree of water stain on the coating film was visually confirmed, and the initial antifouling property of the coating film was evaluated according to the following criteria.
A: No dirt.
B: Slight marks remain, but dirt is almost removed.
(耐温水試験後の防汚性)
 98℃の温水中に塗膜付き基材を6時間浸漬させた後、塗膜付き基材を温水から取り出して、塗膜表面の水滴を拭き取った後、上記初期防汚性における泥1と同様の評価を行った。
(Anti-fouling property after hot water test)
After immersing the coated substrate in warm water at 98 ° C. for 6 hours, the coated substrate is taken out from the warm water, water droplets on the surface of the coating film are wiped off, and then the same as the mud 1 in the above initial antifouling property. Was evaluated.
(初期水転落角)
 25℃、40%RHの環境下、塗膜表面に蒸留水の約20μLを滴下して、1度/秒の傾き速度で傾けた際、1mm動いた時の角度を初期水転落角とした。水転落角の測定には、DMo-501SA(協和界面科学社商品名)を用いた。
(Initial water fall angle)
In an environment of 25 ° C. and 40% RH, when about 20 μL of distilled water was dropped on the surface of the coating film and tilted at a tilting speed of 1 degree / sec, the angle at which the water moved by 1 mm was defined as the initial water fall angle. DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.) was used for measuring the water fall angle.
(初期水接触角)
 塗膜表面に置いた約2μLの蒸留水の接触角を、DMo-501SA(協和界面科学社商品名)を用いて測定した。基材の表面処理された面における異なる5箇所で測定を行い、その平均値を算出し、初期水接触角とした。接触角の算出には2θ法を用いた。
(Initial water contact angle)
The contact angle of about 2 μL of distilled water placed on the surface of the coating film was measured using DMo-501SA (trade name of Kyowa Interface Science Co., Ltd.). Measurements were performed at five different points on the surface-treated surface of the base material, and the average value was calculated and used as the initial water contact angle. The 2θ method was used to calculate the contact angle.
(塗膜外観)
 塗膜形成直後の塗膜の外観を目視にて確認して、下記の基準に従い評価した。
 A:塗膜の濁りがなく透明である。
 B:塗膜がやや白く濁っている。
 C:塗膜が白く濁っている。
(Appearance of coating film)
The appearance of the coating film immediately after the coating film was formed was visually confirmed and evaluated according to the following criteria.
A: The coating film is transparent without turbidity.
B: The coating film is slightly white and turbid.
C: The coating film is white and turbid.
(塗膜強度)
 塗膜表面をベンコット(商品名、旭化成社製)又は爪で擦り、塗膜に跡が残るかどうかを目視で判断した。
 A:塗膜を爪で擦っても跡が残らない。
 B:塗膜を爪で擦ると跡が残るが、ベンコット(商品名、旭化成社製)で擦ると跡が残らない。
 C:塗膜をベンコット(商品名、旭化成社製)で擦ると跡が残るが、塗膜が剥がれることはない。
(Coating film strength)
The surface of the coating film was rubbed with Bencot (trade name, manufactured by Asahi Kasei Corporation) or a nail, and it was visually judged whether or not a mark remained on the coating film.
A: No trace is left even if the coating film is rubbed with a nail.
B: When the coating film is rubbed with a nail, a mark remains, but when rubbed with Bencot (trade name, manufactured by Asahi Kasei Co., Ltd.), no mark remains.
C: When the coating film is rubbed with Bencot (trade name, manufactured by Asahi Kasei Corporation), a mark remains, but the coating film does not peel off.
 以上の評価試験の結果を表1及び表2に示す。
 表1中、「ポリジメチルシリコーン/含フッ素重合体+硬化剤」とは、含フッ素重合体及び硬化剤の合計100質量部に対する、ポリジメチルシリコーンの含有量(質量部)を意味する。
 表1中、「アクリルシリコーン/含フッ素重合体+硬化剤」とは、含フッ素重合体及び硬化剤の合計100質量部に対する、アクリルシリコーンの含有量(質量部)を意味する。
 表1中、「シクロヘキサノン/液状媒体」とは、塗料中の液状媒体の全質量に対するシクロヘキサノンの含有量(質量%)を意味する。
 表1中、「コロイダルシリカ/他の固形分」とは、塗料中のコロイダルシリカ以外の固形分質量の合計100質量部に対する、コロイダルシリカの含有量(質量部)を意味する。
 なお、表2における例8~17のいずれにおいても、初期水転落角が14度以下であり、初期水接触角が103度以上であり、耐温水試験後の防汚性はB以上であった。
The results of the above evaluation tests are shown in Tables 1 and 2.
In Table 1, "polydimethylsilicone / fluorine-containing polymer + curing agent" means the content (parts by mass) of polydimethylsilicone with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent.
In Table 1, "acrylic silicone / fluorine-containing polymer + curing agent" means the content (parts by mass) of acrylic silicone with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent.
In Table 1, "cyclohexanone / liquid medium" means the content (mass%) of cyclohexanone with respect to the total mass of the liquid medium in the coating material.
In Table 1, "coloidal silica / other solid content" means the content (parts by mass) of colloidal silica with respect to a total of 100 parts by mass of the solid content other than colloidal silica in the coating material.
In all of Examples 8 to 17 in Table 2, the initial water fall angle was 14 degrees or less, the initial water contact angle was 103 degrees or more, and the antifouling property after the hot water resistance test was B or more. ..
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表1及び表2に示す通り、含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、第1の架橋性基及び第2の架橋性基と反応し得る反応性基を有する硬化剤と、を有する塗料を用いた場合、耐温水性に優れる防汚塗膜を形成できることが示された(例1~5及び例8~17)。 As shown in Tables 1 and 2, a fluorine-containing polymer, a polydimethyl silicone having a first crosslinkable group, an acrylic silicone having a second crosslinkable group, a first crosslinkable group and a second crosslinkable group. It has been shown that when a coating material having a curing agent having a reactive group capable of reacting with a crosslinkable group is used, an antifouling coating film having excellent heat resistance and water resistance can be formed (Examples 1 to 5 and Examples 8 to 17). ).
 本発明においては、耐温水性に優れる防汚塗膜を有する塗装物品を提供できる。本発明の物品は、自動車の窓ガラス、自動車、バイク、自転車の塗装表面、ヘッドランプカバー、センサーカバー、屋外アンテナ受信装置もしくはそのカバー、信号機のランプカバー、台所設備、台所用品、台所設備に付設される排気装置、エア・コンディショナー等の空調設備のフィンやフィルター、家電製品、入浴設備、洗面設備、医療用施設、医療用機械器具、鏡、眼鏡、インクジェットプリンター部品、便器等に利用可能である。 In the present invention, it is possible to provide a painted article having an antifouling coating film having excellent temperature and water resistance. The article of the present invention is attached to an automobile window glass, an automobile, a motorcycle, a painted surface of a bicycle, a head lamp cover, a sensor cover, an outdoor antenna receiver or its cover, a signal lamp cover, kitchen equipment, kitchen utensils, and kitchen equipment. It can be used for fins and filters of air conditioners such as exhaust devices and air conditioners, home appliances, bathing facilities, washbasin facilities, medical facilities, medical machinery and equipment, mirrors, eyeglasses, inkjet printer parts, toilet bowls, etc. ..
 特に、冷蔵庫、冷凍庫、空調設備のフィン及びフィルター等の水洗浄が実施される設備、装置、器具、部品等は、水洗浄後の水切り性を向上させるために、水滴や氷、霜等を付着しにくくする機能が求められる。本塗料から形成された塗膜は、冷凍庫や空調設備のフィン及びフィルター等の着氷防止膜としても使用可能である。滑水性に優れた表面処理層は水滴が付着しにくいため、本発明の塗装物品は、水洗浄が実施される設備、装置、器具、部品等に利用可能である。
 自動車、自転車、バイク、電車等の車両外装、建築物の外装、自動販売機やガードレール等の屋外に設置される可能性のある設備等の塗装表面は、降雨等により泥が付着しやすく、また使用される地域によっては高温多湿環境に長時間曝される場合がある。本塗料から形成された塗膜は、温水に長時間浸漬された後であっても、泥が付着しにくいとともに、一旦付着した泥を水洗浄によって容易に除去できる。従って、本発明の塗装物品は、車両外装に利用可能である。
 なお、2020年03月16日に出願された日本特許出願2020-045596号の明細書、特許請求の範囲及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。
In particular, equipment, devices, appliances, parts, etc. that are washed with water, such as refrigerators, freezers, fins and filters of air conditioning equipment, adhere with water droplets, ice, frost, etc. in order to improve drainage after washing with water. A function that makes it difficult to do is required. The coating film formed from this paint can also be used as an icing prevention film for fins and filters of freezers and air conditioning equipment. Since the surface-treated layer having excellent water-sliding property is less likely to have water droplets attached to it, the painted article of the present invention can be used for equipment, devices, appliances, parts and the like in which water cleaning is performed.
The painted surfaces of vehicles such as automobiles, bicycles, motorcycles, and trains, exteriors of buildings, and equipment that may be installed outdoors such as vending machines and guardrails are prone to mud due to rainfall, etc. Depending on the area where it is used, it may be exposed to a hot and humid environment for a long time. The coating film formed from the present paint is less likely to adhere to mud even after being immersed in warm water for a long time, and once adhered mud can be easily removed by washing with water. Therefore, the painted article of the present invention can be used for the vehicle exterior.
The entire contents of the specification, claims and abstract of Japanese Patent Application No. 2020-045596 filed on March 16, 2020 are cited here and incorporated as disclosure of the specification of the present invention. Is.

Claims (15)

  1.  含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、前記第1の架橋性基及び前記第2の架橋性基と反応し得る反応性基を有する硬化剤と、を含むことを特徴とする、塗料。 A fluorine-containing polymer, a polydimethyl silicone having a first cross-linking group, an acrylic silicone having a second cross-linking group, and the first cross-linking group and the second cross-linking group can react with each other. A coating material comprising, and a curing agent having a reactive group.
  2.  前記ポリジメチルシリコーンの動粘度が、30~150mm/sである、請求項1に記載の塗料。 The coating material according to claim 1, wherein the polydimethylsilicone has a kinematic viscosity of 30 to 150 mm 2 / s.
  3.  前記含フッ素重合体が第3の架橋性基を有する単位を含む、請求項1または2に記載の塗料。 The coating material according to claim 1 or 2, wherein the fluorine-containing polymer contains a unit having a third crosslinkable group.
  4.  前記第1の架橋性基、前記第2の架橋性基、及び、前記第3の架橋性基がいずれもヒドロキシ基である、請求項3に記載の塗料。 The coating material according to claim 3, wherein the first crosslinkable group, the second crosslinkable group, and the third crosslinkable group are all hydroxy groups.
  5.  前記反応性基がイソシアネート基又はブロック化イソシアネート基である、請求項1~4のいずれか1項に記載の塗料。 The coating material according to any one of claims 1 to 4, wherein the reactive group is an isocyanate group or a blocked isocyanate group.
  6.  前記ポリジメチルシリコーンの水酸基価が、150mgKOH/g以下である、請求項1~5のいずれか1項に記載の塗料。 The coating material according to any one of claims 1 to 5, wherein the polydimethylsilicone has a hydroxyl value of 150 mgKOH / g or less.
  7.  前記ポリジメチルシリコーンが、ジメチルシロキサン単位を有し、
     前記ジメチルシロキサン単位の繰り返し数が、10以上である、請求項1~6のいずれか1項に記載の塗料。
    The polydimethyl silicone has a dimethylsiloxane unit and
    The coating material according to any one of claims 1 to 6, wherein the number of repetitions of the dimethylsiloxane unit is 10 or more.
  8.  前記ポリジメチルシリコーンの含有量が、前記含フッ素重合体及び前記硬化剤の合計100質量部に対して、2.0~10質量部である、請求項1~7のいずれか1項に記載の塗料。 The method according to any one of claims 1 to 7, wherein the content of the polydimethylsilicone is 2.0 to 10 parts by mass with respect to a total of 100 parts by mass of the fluorine-containing polymer and the curing agent. paint.
  9.  前記アクリルシリコーンの水酸基価が、5~200mgKOH/gである、請求項1~8のいずれか1項に記載の塗料。 The paint according to any one of claims 1 to 8, wherein the acrylic silicone has a hydroxyl value of 5 to 200 mgKOH / g.
  10.  前記アクリルシリコーンの含有量が、前記含フッ素重合体及び前記硬化剤の合計100質量部に対して、20質量部以上である、請求項1~9のいずれか1項に記載の塗料。 The coating material according to any one of claims 1 to 9, wherein the content of the acrylic silicone is 20 parts by mass or more with respect to 100 parts by mass in total of the fluorine-containing polymer and the curing agent.
  11.  更に、液状媒体を含み、
     前記液状媒体が、酢酸ブチルの蒸発速度を1としたときの相対蒸発速度が0.50未満である液状媒体S1を含む、請求項1~10のいずれか1項に記載の塗料。
    In addition, it contains a liquid medium,
    The coating material according to any one of claims 1 to 10, wherein the liquid medium contains a liquid medium S1 having a relative evaporation rate of less than 0.50 when the evaporation rate of butyl acetate is 1.
  12.  前記液状媒体S1の含有割合が、前記液状媒体の全質量に対して、15質量%以上である、請求項11に記載の塗料。 The coating material according to claim 11, wherein the content ratio of the liquid medium S1 is 15% by mass or more with respect to the total mass of the liquid medium.
  13.  更にコロイダルシリカを含む、請求項1~12のいずれか1項に記載の塗料。 The paint according to any one of claims 1 to 12, further containing colloidal silica.
  14.  含フッ素重合体と、第1の架橋性基を有するポリジメチルシリコーンと、第2の架橋性基を有するアクリルシリコーンと、前記第1の架橋性基及び前記第2の架橋性基と反応し得る反応性基を有する硬化剤と、コロイダルシリカが有機溶剤に分散したオルガノシリカゾルを混合して請求項13に記載の塗料を得る、塗料の製造方法。 A fluorine-containing polymer, a polydimethyl silicone having a first cross-linking group, an acrylic silicone having a second cross-linking group, and the first cross-linking group and the second cross-linking group can react with each other. The method for producing a coating material, wherein the curing agent having a reactive group and an organosilica sol in which colloidal silica is dispersed in an organic solvent are mixed to obtain the coating material according to claim 13.
  15.  基材と、前記基材上に配置された請求項1~13のいずれか1項に記載の塗料から形成された塗膜と、を有する、塗膜付き基材。 A base material with a coating film, which comprises a base material and a coating film formed from the coating material according to any one of claims 1 to 13 arranged on the base material.
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JPH11152440A (en) * 1997-11-25 1999-06-08 Kansai Paint Co Ltd Coating composition and method of coating therewith
JP2008127424A (en) * 2006-11-17 2008-06-05 Agc Coat-Tech Co Ltd Coating composition, coating, coating kit, and coated article
JP2009155500A (en) * 2007-12-27 2009-07-16 Sakai Silk Screen:Kk Antifouling paint composition and antiadhesive body
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* Cited by examiner, † Cited by third party
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WO1995018188A1 (en) * 1993-12-28 1995-07-06 Daikin Industries, Ltd. Coating composition and coated article
JPH11152440A (en) * 1997-11-25 1999-06-08 Kansai Paint Co Ltd Coating composition and method of coating therewith
JP2008127424A (en) * 2006-11-17 2008-06-05 Agc Coat-Tech Co Ltd Coating composition, coating, coating kit, and coated article
JP2009155500A (en) * 2007-12-27 2009-07-16 Sakai Silk Screen:Kk Antifouling paint composition and antiadhesive body
WO2012128223A1 (en) * 2011-03-18 2012-09-27 関西ペイント株式会社 Weather-resistant coating composition, and method for forming coated article having weather-resistant coating film
JP2013130865A (en) * 2011-11-25 2013-07-04 Fujifilm Corp Antistatic antireflection film, method for manufacturing antistatic antireflection film, polarizing plate and image display apparatus
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JP2019026807A (en) * 2017-08-03 2019-02-21 Agcコーテック株式会社 Fluorine-based coating, and base material with coating film, and method for producing the same

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