WO2021183669A1 - Methods for catalytic hydrosilylation - Google Patents
Methods for catalytic hydrosilylation Download PDFInfo
- Publication number
- WO2021183669A1 WO2021183669A1 PCT/US2021/021746 US2021021746W WO2021183669A1 WO 2021183669 A1 WO2021183669 A1 WO 2021183669A1 US 2021021746 W US2021021746 W US 2021021746W WO 2021183669 A1 WO2021183669 A1 WO 2021183669A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hydrosilylation
- metal
- group
- activating
- ligand
- Prior art date
Links
- 238000006459 hydrosilylation reaction Methods 0.000 title claims abstract description 349
- 238000000034 method Methods 0.000 title claims abstract description 245
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 51
- 239000003446 ligand Substances 0.000 claims abstract description 361
- 239000003054 catalyst Substances 0.000 claims abstract description 147
- 229910052751 metal Inorganic materials 0.000 claims abstract description 135
- 239000002184 metal Substances 0.000 claims abstract description 126
- 230000007935 neutral effect Effects 0.000 claims abstract description 25
- 230000003647 oxidation Effects 0.000 claims abstract description 15
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 15
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- 239000007858 starting material Substances 0.000 claims description 91
- 230000003213 activating effect Effects 0.000 claims description 89
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- 150000002846 norbornadienes Chemical class 0.000 description 1
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N o-biphenylenemethane Natural products C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 1
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- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
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- 230000001590 oxidative effect Effects 0.000 description 1
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 1
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- PMJHHCWVYXUKFD-UHFFFAOYSA-N pentadiene group Chemical class C=CC=CC PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
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- 239000010452 phosphate Substances 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
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- 102000004196 processed proteins & peptides Human genes 0.000 description 1
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- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 125000002577 pseudohalo group Chemical group 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
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- 238000005001 rutherford backscattering spectroscopy Methods 0.000 description 1
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- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
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- 125000005415 substituted alkoxy group Chemical group 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- IFLREYGFSNHWGE-UHFFFAOYSA-N tetracene Chemical compound C1=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C21 IFLREYGFSNHWGE-UHFFFAOYSA-N 0.000 description 1
- KJPNQEXPZSGAJB-UHFFFAOYSA-N tetracene-1,2-dione Chemical compound C1=CC=C2C=C(C=C3C(C=CC(C3=O)=O)=C3)C3=CC2=C1 KJPNQEXPZSGAJB-UHFFFAOYSA-N 0.000 description 1
- 125000003831 tetrazolyl group Chemical group 0.000 description 1
- 230000008542 thermal sensitivity Effects 0.000 description 1
- 238000001757 thermogravimetry curve Methods 0.000 description 1
- 150000003567 thiocyanates Chemical class 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 229960002898 threonine Drugs 0.000 description 1
- 125000001425 triazolyl group Chemical group 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- KWMJKDWILAUCDX-UHFFFAOYSA-M trifluoromethanesulfonate trimethyl-[(1-methylpyridin-1-ium-4-yl)methyl]silane Chemical compound C[N+]1=CC=C(C=C1)C[Si](C)(C)C.C(F)(F)(F)S(=O)(=O)[O-] KWMJKDWILAUCDX-UHFFFAOYSA-M 0.000 description 1
- CLZZXSVTPXPIGC-UHFFFAOYSA-N trimethyl(pyridin-1-ium-1-ylmethyl)silane Chemical class C[Si](C)(C)C[N+]1=CC=CC=C1 CLZZXSVTPXPIGC-UHFFFAOYSA-N 0.000 description 1
- 229910052722 tritium Chemical group 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/0834—Compounds having one or more O-Si linkage
- C07F7/0838—Compounds with one or more Si-O-Si sequences
- C07F7/0872—Preparation and treatment thereof
- C07F7/0876—Reactions involving the formation of bonds to a Si atom of a Si-O-Si sequence other than a bond of the Si-O-Si linkage
- C07F7/0878—Si-C bond
- C07F7/0879—Hydrosilylation reactions
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/0803—Compounds with Si-C or Si-Si linkages
- C07F7/0825—Preparations of compounds not comprising Si-Si or Si-cyano linkages
- C07F7/0827—Syntheses with formation of a Si-C bond
- C07F7/0829—Hydrosilylation reactions
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/18—Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
- C07F7/1804—Compounds having Si-O-C linkages
- C07F7/1872—Preparation; Treatments not provided for in C07F7/20
- C07F7/1892—Preparation; Treatments not provided for in C07F7/20 by reactions not provided for in C07F7/1876 - C07F7/1888
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/18—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45553—Atomic layer deposition [ALD] characterized by the use of precursors specially adapted for ALD
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F15/00—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
- C07F15/0006—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table compounds of the platinum group
- C07F15/0033—Iridium compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F15/00—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
- C07F15/0006—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table compounds of the platinum group
- C07F15/0073—Rhodium compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F15/00—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table
- C07F15/0006—Compounds containing elements of Groups 8, 9, 10 or 18 of the Periodic Table compounds of the platinum group
- C07F15/0086—Platinum compounds
Definitions
- CVD atomic layer deposition
- ALD atomic layer deposition
- Thin films of metals or metal-containing solid materials are very useful as protective coatings, conductive materials in microelectronics, catalysts, data storage media, and other applications owing to their outstanding properties.
- platinum and platinum alloys can withstand the abrasive action of molten glass and thus are used in glass molding components (Fisher, Platinum Metal Reviews 1992, 36, 14-25).
- Co– Cr–Pt thin films which have perpendicular magnetic coercivities, H c ( ⁇ ), greater than 5000 Oe are used in data storage (Keitoku et al., Journal of Magnetism and Magnetic Materials 2001, 235, 34–39). Due to its high melting point (2447 oC) and resistance to chemical attack, iridium coatings are used for crucibles for the synthesis of high purity metal oxide single crystals (Wu et al., Johnson Matthey Technology Review 2017, 61(1), 16–28). Palladium and platinum are widely used in electronics applications because of their high electrical conductivities and durability.
- Ruthenium metal has a low bulk resistivity (7.1 ⁇ ⁇ cm), a high work function (4.7 eV), and low solid solubility with strong adhesion to Cu, making it an attractive barrier metal and seed layer for Cu electroplating (Keitoku et al., Journal of Magnetism and Magnetic Materials 2001, 235, 34–39; Wu et al., Johnson Matthey Technology Review 2017, 61, 16-28; and Austin et al., Chemistry of Materials 2017, 29, 1107-1115). [0006] As seen in PVD of other materials, PVD of metals or metal-containing solid materials has limited ability to provide conformal coatings inside holes and trenches with high aspect ratios, although it works well for coatings on flat surfaces.
- (MeCp)PtMe3 is an air sensitive solid which leaves carbon impurities in the Pt film if no reactive gas is used. Carrying out the depositions in the presence of a reactive gas such as O2 or H2 reduces the carbon impurities, but film oxidation and/or gas phase precipitation become problematic (Thurier et al., Coordination Chemistry Reviews 2008, 252, 155–169; Schneider, et al., Chemical Vapor Deposition 2007, 13, 389–395; Maudez, et al., Chemical Vapor Deposition 2014, 20, 59-68).
- a reactive gas such as O2 or H2
- CVD precursor of particular relevance to the invention below is cis- bis(pent-4-en-1-yl)platinum (Tagge, C. D.; Simpson, R. D.; Bergman, R. G.; Hostetler, M. J.; Girolami, G. S.; Nuzzo, R. G., "Synthesis of a novel volatile platinum complex for use in CVD and a study of the mechanism of its thermal decomposition in solution.” J. Am. Chem. Soc.1996, 118, 2634-2643). This compound is an air and moisture-stable, low melting (40-41 °C), volatile solid.
- the metal-ligand complexes disclosed herein may be vapor-to-solid precursors for the deposition of solid materials.
- the metal-ligand complexes may be CVD precursors.
- the metal-ligand complexes address challenges associated with conventional CVD precursors, such as low volatility, too high or too low decomposition temperatures, air sensitivity, toxicity or toxicity of decomposition products, and poor shelf life.
- the metal-ligand complexes may have a shelf-life of at least two weeks or at least a year.
- the metal-ligand complexes disclosed herein may be used for the deposition of solid materials, such as films or nanostructures, including those comprising metals that are difficult to deposit using conventional complexes, such as Pt.
- vapor-to-solid precursors which comprise any of the metal-ligand complexes disclosed herein.
- the vapor-to-solid precursors disclosed herein provide for a wide range of operating conditions and solid materials that may be deposited.
- Provided herein are also associated methods, including methods for depositing solid material on a substrate, via metal-ligand complexes disclosed herein, and methods for forming the metal-ligand complexes disclosed herein.
- Provided herein are also metal- ligand complexes and methods for hydrosilylation of starting compounds.
- a metal-ligand complex is characterized by formula (FX1): MLxDy (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wherein: n is 0, 1, or 2; each R 1 2 and R is independently selected from the group consisting of a halide and a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C1-C6 haloalkyl, C6- C10 alkylaryl, C1-C6 alkoxy, C6-C10 aryl, C6-C10 heteroaryl, silyl, C2-C8 alkenyl, C2-C8 alkyn
- At least one of R 1 and R 2 is not a fluoride (F—) or a trifluoromethyl (CF3—) group. In some embodiments of these metal-ligand complexes, at least one of R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl. In some embodiments of these metal-ligand complexes, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of these metal-ligand complexes, each of both R 1 and R 2 is not a fluoride or a C1-C6 fluoroalkyl.
- the metal-ligand complex is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- the metal-ligand complexes disclosed herein are highly tunable. The specific chemistry of these metal-ligand complexes may be adjusted for a particular application or for a particular set of desired parameters. For example, M may be adjusted to deposit a desired solid material. For example, L may be tuned to make the metal-complex more (or less) volatile, as needed for a particular CVD process.
- M is selected from the group consisting of Li, Be, Mg, Ca, Sr, Ba, Al, Sc, Ga, Sn, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, a lanthanide metal, and an actinide metal.
- M is selected from the group consisting of Li, Be, Mg, Ca, Sr, Ba, Al, Sc, Ga, Sn, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Re, Fe, Ru, Os, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, a lanthanide metal, and an actinide metal.
- M is selected from the group consisting of Li, Mg, Rh, Ir, Pt, Ru, and Os.
- M is selected from the group consisting of Pt, Li, Rh, and Ir. In some embodiments of the metal-ligand complexes disclosed herein, M is Pt. In some embodiments of the metal-ligand complexes disclosed herein, a coordination number of M is 4 or 6. In some embodiments of the metal-ligand complexes disclosed herein, a coordination number of M is 4. In some embodiments of the metal-ligand complexes disclosed herein, M has an oxidation number (also referred to as oxidation state) of at least +2.
- L is a ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligand.
- each L when x is greater than 1, each L is identical. In some embodiments of the metal-ligand complexes disclosed herein, when x is greater than 1, each L is different from each other L. In some embodiments of the metal-ligand complexes disclosed herein, the total number of carbon atoms in each L excluding R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 is independently 4 or 5.
- n is 0 or 1. In some embodiments of the metal-ligand complexes disclosed herein, the total number of carbon atoms in each L excluding functional groups R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 is 5. In some embodiments of the metal-ligand complexes disclosed herein, n is 1. In some embodiments of the metal-ligand complexes disclosed herein, M is associated with each L via metal-carbon sigma bond and a metal-olefin pi bond.
- each R 1 and R 2 is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 - C10 alkylaryl, C1-C6 alkoxy, C6-C10 aryl, C6-C10 heteroaryl, silyl, C2-C8 alkenyl, C2-C8 alkynyl, or any combination thereof.
- each of R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 is independently selected from the group consisting of a hydrogen, a halide, and a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C1-C6 haloalkyl, C6- C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl, C 2 -C 8 alkenyl, C 2 -C 8 alkynyl, or any combination thereof.
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 are directly or indirectly connected to each other via alkyl groups and/or fluoroalkyl groups. In some embodiments of the metal-ligand complexes disclosed herein, R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 are indirectly connected to each other via alkyl groups and/or fluoroalkyl groups. In some embodiments of the metal-ligand complexes disclosed herein, L is a bidentate ligand.
- each D independently comprises an ether group (R 10 2O), an amine group (R 10 3N), a nitrile group (R 10 CN), an isonitrile group (R 10 NC), a phosphine group (R 10 3P), a phosphite group ((R 10 O) 3 P), an arsine group (R 10 3 As), a stibene group (R 10 3 Sb), a sulfide group (CS), a linear, branched, or cyclic monoalkene, a linear, branched, or cyclic diene, a linear, branched, or cyclic triene, bicyclic alkene, bicyclic dienes bicyclic triene, tricyclic dien
- each D is independently selected from the group consisting of a linear mono-ether, a linear polyether, a cyclic monoether, a cyclic polyether, a mono-amine, a linear polyamine, a cyclic monoamines, a cyclic polyamine, and any combination thereof.
- each D is independently selected from the group consisting of 1,5- cyclooctadiene, bicyclo[2.2.1]hepta-2,5-diene, 1,5-hexadiene, ethylene, dibenzo[a,e]cyclooctene, N,N,N′,N′-tetramethylethylenediamine, and acetonitrile.
- the metal-ligand complex is a neutral metal-ligand complex. In some embodiments of the metal-ligand complexes disclosed herein is y is 0.
- the metal-ligand complex is selected from the group consisting of (2,2-dimethylpent-4-en-1-yl)lithium, cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylbut-3-en-1- yl)platinum, cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum, cis-bis( ⁇ 1 , ⁇ 2 -2,2- dimethylhex-5-en-1-yl)platinum, [(1,2,5,6- ⁇ )-1,5-cyclooctadiene]( ⁇ 1 , ⁇ 2 -2,2-dimethylpent- 4-en-1-yl)iridium, [(1,2,5,6- ⁇ )-1,5-cyclooctadiene]( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1- yl)rhodium, and [(2,
- the metal-ligand complex is characterized by the formula FX5: wherein: each 1 1 2 2 R , R ’, R , and R ’ is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 - C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl, C 2 -C 8 alkenyl, C 2 -C 8 alkynyl, C1-C6 hydroxyl, C3-C10 arylene, C3-C10 heteroarylene, C2-C10 alkenylene, C3-C10 cycloalkenylene, C2-C10
- the metal-ligand complex is characterized by the formula FX6: where 1 1 2 2 in: each R , R ’, R , and R ’ is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 - C10 alkylaryl, C1-C6 alkoxy, C6-C10 aryl, C6-C10 heteroaryl, silyl, C2-C8 alkenyl, C2-C8 alkynyl, C1-C6 hydroxyl, C3-C10 arylene, C3-C10 heteroarylene, C2-C10 alkenylene, C3-C10 cycloalkenylene, C 2 -C 10 alkynylene
- the metal-ligand complex is characterized by the formula FX4:
- the metal-ligand complexes disclosed herein may be highly stable.
- the metal-ligand complexes disclosed herein may have a long shelf life (e.g., greater than two weeks at room temperature) if stored under an inert gas atmosphere and/or if stored under an atmosphere comprising oxygen and/or water vapor.
- some convention complexes usable for CVD, particularly for metal such as Pt have a short shelf life (e.g., less than two weeks at room temperature) and/or a high degree of moisture and oxygen sensitivity.
- less than 10 mass% of said metal-ligand complex decomposes after two weeks when stored under at least 1 atm of one or more inert gases at room temperature. In some embodiments of the metal-ligand complexes disclosed herein, less than 5 mass%, less than 1 mass%, less than 0.5 mass%, or less than 0.1 mass% of said metal-ligand complex decomposes after two weeks when stored under at least 1 atm of one or more inert gases at room temperature.
- less than 10 mass% of said metal-ligand complex decomposes after two weeks of exposure to an oxygen partial pressure of at least 10 mTorr and/or a water vapor partial pressure of at least 10 mTorr at 20 °C. In some embodiments of the metal- ligand complexes disclosed herein, less than 20%, less than 5 mass%, less than 1 mass%, less than 0.5 mass%, or less than 0.1 mass% of said metal-ligand complex decomposes after two weeks of exposure to an oxygen partial pressure of at least 10 mTorr and/or a water vapor partial pressure of at least 10 mTorr at 20 °C.
- less than 20%, less than 10 mass%, less than 5 mass%, less than 1 mass%, less than 0.5 mass%, or less than 0.1 mass% of said metal-ligand complex decomposes after two weeks, after 1 month, after 6 months, after 1 year, or after 2 years of exposure to an oxygen partial pressure of at least 10 mTorr and/or a water vapor partial pressure of at least 10 mTorr at 20 °C.
- less than 20%, less than 10 mass%, less than 5 mass%, less than 1 mass%, less than 0.5 mass%, or less than 0.1 mass% of said metal-ligand complex decomposes after two weeks, after 1 month, after 6 months, after 1 year, or after 2 years of exposure to dry air.
- less than 20%, less than 10 mass%, less than 5 mass%, less than 1 mass%, less than 0.5 mass%, or less than 0.1 mass% of said metal-ligand complex decomposes after two weeks, after 1 month, after 6 months, after 1 year, or after 2 years of exposure to air having a water vapor partial pressure selected from the range of 10 mTorr to 17.5 Torr, 10 mTorr to 10 Torr,
- the metal-ligand complex has a thermolysis onset temperature selected from the range of 50 °C to 300 °C; wherein said thermolysis onset temperature is measured using thermogravimetric analysis with a temperature increase rate of 10 °C/min and under approximately 1 atm of N2.
- the metal-ligand complex has a thermolysis onset temperature selected from the range of 50 °C to 300 °C; wherein said thermolysis onset temperature is measured using thermogravimetric analysis under an atmosphere that is substantially 1 atm of N2.
- the metal-ligand complex has a thermolysis onset temperature selected from the range of 50 °C to 100 °C, 50 °C to 200 °C, 50 °C to 150 °C, 50 °C to 100 °C, 80 °C to 100 °C, or 80 °C to 150 °C; wherein said thermolysis onset temperature is measured under an atmosphere that is substantially one or more inert gases.
- the metal-ligand complex has a shelf-life of at least 2 weeks, at least 1 month, at least 6 months, at least 1 year, at least 2 years, at least 5 years, or at least 10 years.
- said metal-ligand complex does not decompose via beta-hydrogen elimination at NTP.
- the metal-ligand complex is a hydrosilylation catalyst or a hydrosilylation catalyst precursor. In some embodiments of the metal-ligand complexes disclosed herein, the metal-ligand complex is a vapor-to-solid precursor. [0025] Provided here are also vapor-to-solid precursors. These vapor-to-solid precursors are useful for deposition of a solid material via a vapor-to-solid process. These vapor-to-solid precursors may comprise any one or more of the metal-ligand complexes disclosed herein. As such, the vapor-to-solid precursors disclosed herein are highly tunable.
- vapor-to-solid precursors may be used to deposit a wide variety of solid materials, including solid materials comprising metals that are conventionally difficult or otherwise challenging to deposit via CVD, such as Pt.
- the vapor-to-solid precursors have a wide range of volatilities, making them suitable for a wide range of deposition processes.
- a vapor-to-solid precursor comprises any of the metal-ligand complexes disclosed herein.
- a vapor-to-solid precursor comprises a metal-ligand complexes according to any one or more embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is characterized by formula (FX1): MLxDy (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wherein: n is 0, 1, or 2; each R 1 and R 2 is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 -C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl
- At least one of R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the vapor-to-solid precursors disclosed herein, at least one of R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl. In some embodiments of the vapor-to-solid precursors disclosed herein, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the vapor-to-solid precursors disclosed herein, each of both R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl.
- the vapor-to-solid precursor comprises two or more metal-ligand complexes, each of the two or more metal-ligand complexes being a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- the vapor-to-solid precursor is configured to decompose into solid material on a substrate during a vapor-to-solid process, said solid material comprising M and being a metal, a metal oxide, a metal nitride, a metal carbide, a metal boride, a metal sulfide, a metal phosphide, or a combination thereof.
- said solid material is in the form of a film, a nanostructure, or a combination thereof.
- said vapor-to-solid process is selected from the group consisting of CVD, ALD, and MBE.
- the vapor-to-solid precursor is configured to decompose on a substrate via thermal decomposition, plasma-induced decomposition, radiation-induced decomposition, photolytic decomposition, or any combination thereof.
- said vapor-to-solid precursor is decomposed in the presence of water vapor, oxygen, ozone, carbon dioxide, nitrogen dioxide, or any combination thereof; and wherein the solid material comprises a metal oxide.
- said vapor-to-solid precursor is decomposed in the presence of a gas comprising an amine, ammonia, hydrazine, or any combination thereof; and wherein the solid material comprises a metal nitride.
- the vapor-to-solid precursor comprises a solvent.
- the solvent comprises a non-coordinating solvent.
- the solvent comprises a coordinating solvent.
- the solvent is a nonaqueous solvent.
- the solvent is an aprotic solvent.
- the said nonaqueous solvent comprises one or more compounds selected from the group consisting of a hydrocarbon solvent, an oxygenated solvent, a halogenated solvent, an alcohol solvent, an amide solvent, an amine solvent, an aromatic solvent, a deuterated solvent, an ester solvent, an ether solvent, a ketone solvent, a nitrosolvent, and any combination thereof.
- the solvent comprises one or more compounds selected from the group consisting of hexane, pentane, nonane, decane, dodecane, tetradecane, octadecane, 1 -octadecene, heptane, acetonitrile, acetone, butane, butanone, carbon tetrachloride, chlorobenzene, chloroform, cyclohexane, 1 ,2-dichloroethane, dichloromethane, propylene carbonate, diethylene glycol, 1 ,2-dimethylformamide, 1 ,2-dimethoxyethane, dimethylsulfoxide, 1 ,4- dioxane, ethanol, ethyl acetate, ethylene glycol, glycerin, hexamethylphosphoramide, hexamethylphosphorous triamide, nitromethane, petroleum
- said vapor-to-solid precursor is decomposed in the presence of hydrogen, methanol, ethanol, hydroquinone, other reductant, or a combination thereof; and wherein said solid material comprises a metal.
- a method for depositing a solid material on a substrate comprises steps of: exposing a receiving surface of said substrate to a vapor of a vapor- to-solid precursor; wherein said vapor-to-solid precursor comprises a metal-ligand complex; and decomposing said metal-ligand complex at said receiving surface of said substrate; thereby forming said solid material, wherein said solid material comprises M.
- the vapor-to-solid precursor may be any of the vapor-to-solid precursors disclosed herein.
- the vapor-to-solid precursor may be a vapor-to-solid precursor according to any one or more of the embodiments of vapor-to-solid precursors disclosed herein.
- the metal-ligand complex may be any of the metal-ligand complexes disclosed herein.
- the metal-ligand complex may be a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is characterized by formula (FX1): ML x D y (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wher 1 2 ein: n is 0, 1, or 2; each R and R is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 - C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl, C
- At least one of R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the methods for depositing a solid material, at least one of R 1 and R 2 is not a fluoride or a C1-C6 fluoroalkyl. In some embodiments of the methods for depositing a solid material, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl.
- each of both R 1 and R 2 is not a fluoride or a C1-C6 fluoroalkyl.
- the vapor-to-solid precursor comprises two or more metal- ligand complexes, each of the two or more metal-ligand complexes being a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- the solid material is in the form of a film, a nanostructure, a microstructure, or a combination thereof.
- the solid material is a metal, a metal oxide, a metal nitride, a metal carbide, a metal boride, a metal sulfide, a metal phosphide, or a combination thereof.
- the solid material is a metal.
- the step of decomposing comprises decomposition of said metal-ligand complex via thermal decomposition, plasma-induced decomposition, radiation-induced decomposition, photolytic decomposition, or any combination thereof.
- the step of decomposing comprises a step of exposing said receiving surface to a plasma.
- the step of decomposing comprises a step of exposing said receiving surface to ultraviolet-light radiation.
- a temperature of the substrate is selected from the range of 50 °C to 1200 °C, 50 °C to 600 °C, 50 °C to 300 °C, 50 °C to 250 °C, 50 °C to 100 °C, 100 °C to 250 °C, or 100 °C to 500 °C during said step of decomposing.
- the step of exposing further comprises exposing said substrate to a secondary reagent.
- the method further comprises a step of decomposing said secondary reagent; wherein said solid material comprises at least a portion of said secondary reagent.
- the secondary reagent comprises at least one oxygen atom; and wherein said solid material comprises a metal oxide.
- the secondary reagent is water vapor, oxygen, ozone, carbon dioxide, or nitrogen dioxide, or a gas mixture comprising any combination of these.
- the secondary reagent comprises at least one nitrogen atom; and wherein said solid material comprises a metal nitride. In some embodiments of the methods for depositing a solid material, the secondary reagent comprises an amine group. In some embodiments of the methods for depositing a solid material, the secondary reagent is hydrazine, ammonia, or a gas mixture comprising a combination of these. In some embodiments of the methods for depositing a solid material, the step of exposing further comprises a step of vaporizing said vapor-to-solid precursor.
- the step of vaporizing comprises direct injection, spraying, atomizing, bubbling, evaporating, or any combination thereof.
- said vapor-to-solid precursor is decomposed in the presence of hydrogen, methanol, ethanol, hydroquinone, other reductant, or a combination thereof; and wherein said solid material comprises a metal.
- the vapor-to-solid precursor further comprises a carrier gas.
- the carrier gas is inert with respect to said metal-ligand complex.
- the carrier gas is selected from the group consisting of helium, nitrogen, argon, any combination thereof.
- the method is part of a CVD, ALD, or MBE process for depositing said solid material.
- the metal-ligand complex may be any of the metal-ligand complexes disclosed herein.
- the metal-ligand complex may be a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is characterized by formula (FX1): MLxDy (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wherein: n is 0, 1, or 2; each R 1 and R 2 is independently selected from the group consisting of a halide and a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C1-C6 haloalkyl, C6- C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl, C 2 -C 8
- At least one of R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the methods for forming a metal-ligand complex, at least one of R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl. In some embodiments of the methods for forming a metal-ligand complex, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the methods for forming a metal-ligand complex, each of both R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl.
- the method comprises combining a starting compound and a Grignard reagent or an organolithium.
- the starting compound comprises the metal M.
- the starting compound is a metal halide or a Lewis base adduct of a metal halide, said metal halide comprising the metal M.
- the Grignard reagent comprises the ligand L.
- the organolithium reagent comprises the ligand L.
- the method further comprises extracting and/or subliming the one or more products of said step of combining.
- a method for catalytic hydrosilylation of a starting compound comprises steps of: hydrosilylating said starting compound in the presence of a hydrosilylation catalyst; wherein said hydrosilylation catalyst comprises a metal- ligand complex or wherein said hydrosilylation catalyst is formed by conversion of a hydrosilylation precatalyst that comprises said metal-ligand complex.
- the metal-ligand complex may be any of the metal-ligand complexes disclosed herein.
- the metal-ligand complex may be a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the metal-ligand complex is characterized by formula (FX1): ML x D y (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wherein: n is 0, 1, or 2; each R 1 and R 2 is independently selected from the group consisting of a halide and a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C
- At least one of R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the methods for depositing a solid material, at least one of R 1 and R 2 is not a fluoride or a C 1 -C 6 fluoroalkyl. In some embodiments of the methods for catalytic hydrosilylation of a starting compound, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of the methods for catalytic hydrosilylation of a starting compound, each of both R 1 and R 2 is not a fluoride or a C 1 - C6 fluoroalkyl.
- the hydrosilylation catalyst or hydrosilylation precatalyst may comprise two or more metal-ligand complexes, each of the two or more metal-ligand complexes being a metal-ligand complex according to any one or more of the embodiments of metal-ligand complexes disclosed herein.
- the method comprises a step of activating said hydrosilylation precatalyst.
- the step of activating comprises exposing said hydrosilylation precatalyst to at least one of ultraviolet-light radiation and a co-reactant.
- the metal-ligand complex is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- n is 0 or an integer selected from the range of 1 to 6. In an embodiment, n is 0 or an integer selected from the range of 1 to 5. In an embodiment, n is 0 or an integer selected from the range of 1 to 3.
- a method for catalytic hydrosilylation of a starting compound comprising steps of:contacting the starting compound with a hydrosilylation reagent in the presence of a hydrosilylation catalyst; and activating hydrosilylation of the starting compound; wherein the hydrosilylation catalyst comprises a metal-ligand complex or wherein the hydrosilylation catalyst is formed by conversion of a hydrosilylation precatalyst that comprises the metal-ligand complex; and wherein the metal-ligand complex is characterized by formula (FX1): MLxDy (FX1),where: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: where: each R 1 and R 2 is independently selected from the group consisting of a halide and a substituted or unsubstituted C
- the step of activating initiates a catalytic hydrosilylation reaction between the starting compound and the hydrosilylation reagent. In some embodiments, the step of activating increases the rate of a catalytic hydrosilylation reaction between the starting compound and the hydrosilylation reagent. In some embodiments, the step of activating comprises converting the hydrosilylation precatalyst to the hydrosilylation catalyst. In some embodiments, the step of activating hydrosilylation is performed in the presence of a hydrosylilation inhibitor. In some embodiments, the step of activating comprises converting the hydrosilylation precatalyst to the hydrosilylation catalyst.
- the hydrosilylation inhibitor is chemically bound to the hydrosilylation precatalyst.
- the step of converting comprises dissociating the hydrosilylation inhibitor from the hydrosilylation precatalyst, chemically consuming the hydrosilylation inhibitor, decomposing the hydrosilylation inhibitor, and/or deactivating the hydrosilylation inhibitor.
- the step of converting comprises dissociating the hydrosilylation inhibitor from the hydrosilylation precatalyst.
- the step of activating initiates a catalytic hydrosilylation reaction between the starting compound and the hydrosilylation reagent. In an embodiment, the step of activating increases the rate of a catalytic hydrosilylation reaction between the starting compound and the hydrosilylation reagent. In an embodiment, hydrosilylation occurs at a rate less than or equal to 1000 turnovers h -1 prior to the step of activation. In an embodiment, hydrosilylation occurs at a rate less than or equal to 700 turnovers h -1 , less than or equal to 500 turnovers h -1 , less than or equal to 100 turnovers h -1 , or preferably for some applications less than or equal to 50 turnovers h -1 prior to the step of activation.
- the step of activating increases the rate of a hydrosilylation reaction between the starting compound and the hydrosilylation reagent by a factor of 10 or greater. In an embodiment, the step of activating increases the rate of a hydrosilylation reaction between the starting compound and the hydrosilylation reagent by a factor selected over the range of 10 to 1 ,000,000. In an embodiment, the step of activating increases the rate of a hydrosilylation reaction between the starting compound and the hydrosilylation reagent by a factor selected over the range of 10 to 1000, optionally 10 to 10,000, optionally, 10 to 100,000, optionally 100 to 1,000,000, optionally 1,000 to 1,000,000, and optionally 10,000 to 1,000,000.
- the step of activating results in catalytic hydrosilylation characterized by a turnover number greater than or equal to 100. In an embodiment, the step of activating results in catalytic hydrosilylation characterized by a turnover number greater than or equal to 100, preferably greater than or equal to 1,000, more preferably greater than or equal to 10,000, more preferably greater than or equal to 20,000, more preferably greater than or equal to 100,000, and still more preferably greater than or equal to 200,000.
- the step of activating results in catalytic hydrosilylation characterized by a turnover number greater than or equal to 100, preferably greater than or equal to 1 ,000, more preferably greater than or equal to 10,000, more preferably greater than or equal to 20,000, more preferably greater than or equal to 100,000, and still more preferably greater than or equal to 200,000 after 4 hours or less, preferably after 2 hours or less, more preferably after 1 hour or less, further more preferably after 30 minutes or less of hydrosilylation.
- the step of activating results in catalytic hydrosilylation characterized by a turnover number greater than or equal to 100, preferably greater than or equal to 1,000, more preferably greater than or equal to 10,000, more preferably greater than or equal to 20,000, more preferably greater than or equal to 100,000, and still more preferably greater than or equal to 200,000 after 4 hours or less, preferably after 2 hours or less, more preferably after 1 hour or less, further more preferably after 30 minutes or less of hydrosilylation, at a temperature selected from the range of 50 °C to 80 °C, optionally at 50 °C.
- the step of activating results in catalytic hydrosilylation characterized by a turnover number selected from the range of 1 ,000 to 200,000, preferably, optionally 10,000 to 200,000, 20,000 to 200,000, optionally 100,000 to 200,000, preferably 1,000 to 300,000, more preferably 10,000 to 300,000, still more preferably 20,000 to 300,000, further more preferably 100,000 to 300,000, after 4 hours or less, preferably after 2 hours or less, more preferably after 1 hour or less of hydrosilylation, further more preferably after 30 minutes or less at a temperature selected from the range of 50 °C to 80 °C, optionally at 50 °C.
- a turnover number selected from the range of 1 ,000 to 200,000, preferably, optionally 10,000 to 200,000, 20,000 to 200,000, optionally 100,000 to 200,000, preferably 1,000 to 300,000, more preferably 10,000 to 300,000, still more preferably 20,000 to 300,000, further more preferably 100,000 to 300,000, after 4 hours or less, preferably after 2 hours or less, more
- the step of activating results in catalytic hydrosilylation characterized by a turnover number selected from the range of 10,000 to 200,000 after 4 hours or less at a temperature of 50 °C. In an embodiment, the step of activating is carried out for a time period selected from the range of 1 second to 24 hours. In an embodiment, the step of activating is carried out for a time period selected from the range of 1 minute to 4 hours, optionally 1 hour to 24 hours, optionally 1 minute to 30 minutes, optionally 1 minute to 1 hour, optionally 1 minute to 24 hours, optionally 30 minutes to 24 hours, optionally 1 second to 1 hour. In an embodiment, the method further comprises stopping the activating step after the hydrosilylation of the starting compound.
- the starting compound, the hydrosilylation and the hydrosilylation catalyst are provided in a solution, wherein the step of activating comprising providing energy to the solution.
- the energy provided to the solution is thermal energy, radiant energy, acoustic energy, mechanical energy, chemical energy, or any combination of these.
- the energy is provided to the solution by one or more processes selected from heating the solution, illuminating the solution with electromagnetic radiation, exposing the solution to a sheer force, exposing the solution to acoustic waves, chemical reactions or any combination of these.
- the energy is provided to the solution by illuminating the solution with electromagnetic radiation, such as ultraviolet light.
- the energy is provided to the solution by heating the solution.
- the method further comprises stopping the step of providing energy to the solution and/or energy from the solution removing after the hydrosilation of the starting compound.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst.
- the starting compound, the hydrosilylation and the hydrosilylation catalyst are provided in a solution, wherein the step of activating comprises heating the solution.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst by at least 10 °C.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst by at least 20 °C, optionally at least 30 o C. In an embodiment, the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst by 10 °C to 200 °C. In an embodiment, the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst by 10 °C to 100 °C, optionally 10 °C to 50 °C, optionally 30 °C to 60 °C.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst at a rate equal to or greater than 0.1 ° C s -1 . In an embodiment, the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst at a rate selected from the range of 0.1 ° C s -1 to 100 ° C s -1 .
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst at a rate equal to or greater than 0.5 ° C s -1 , optionally equal to or greater than 1 ° C s -1 , optionally equal to or greater than 5 ° C s -1 .
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst at a rate selected from the range of 0.1 ° C s -1 to 100 ° C s -1 , optionally selected from the range of 0.1 ° C s -1 to 10 ° C s -1 , optionally selected from the range of 0.1 ° C s -1 to 5 ° C s -1 , optionally selected from the range of 1 ° C s -1 to 100 ° C s -1 .
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst from a starting temperature equal to or less than room temperature (20 – 25 ° C) to an increased temperature equal to or greater than 35° C. In an embodiment, the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst from a starting temperature equal to or less than room temperature (20 – 25 ° C) to an increased temperature equal to or greater than 40 °C, optionally equal to or greater than 45 °C, optionally equal to or greater than 50 °C, optionally equal to or greater than 60 °C, optionally equal to or greater than 70 °C.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst from a starting temperature equal to or less than room temperature (20 – 25 ° C) to an increased temperature selected from the range of 10° C - 200° C.
- the step of activating comprises increasing the temperature of the starting compound and the hydrosilylation reagent in the presence of a hydrosilylation catalyst from a starting temperature equal to or less than room temperature (20 – 25 ° C) to an increased temperature selected from the range of 35 °C to 200 °C, optionally selected from the range of 40 °C to 200 °C, optionally selected from the range of 45 °C to 200 °C, optionally selected from the range of 35 °C to 100 °C, optionally selected from the range of 35 °C to 85 °C, optionally selected from the range of 45 °C to 85 °C, optionally selected from the range of 50 °C to 80 °C, optionally 30 o C to 60 o C.
- the step of activating comprises converting the hydrosilylation precatalyst to the hydrosilylation catalyst. In some embodiments, the step of activating hydrosilylation is perfomed in the presence of a hydrosylilation inhibitor. In some embodiments, the step of activating comprises converting the hydrosilylation precatalyst to the hydrosilylation catalyst. In some embodiments, the hydrosilylation inhibitor is chemically bound to the hydrosilylation precatalyst.
- the step of converting comprises dissociating the hydrosilylation inhibitor from the hydrosilylation precatalyst, chemically consuming the hydrosilylation inhibitor, decomposing the hydrosilylation inhibitor, and/or deactivating the hydrosilylation inhibitor. In some embodiments, the step of converting comprises dissociating the hydrosilylation inhibitor from the hydrosilylation precatalyst. In some embodiments, the hydrosylilation inhibitor increases a latency of the hydrosilylation compared to the hydrosilylation without the hydrosilylation inhibitor.
- the hydrosylilation inhibitor increases a latency of the hydrosilylation by a factor of 1.5 to 10, preferably 2 to 10, more preferably 5 to 10, more preferably 1.5 to 100, more preferably 1.5 to 1,000, still more preferably 1.5 to 10,000, more preferably 1.5 to 100,000, further more preferably 1.5 to 1,000,000, yet more preferably 10 to 1,000,000, more preferably 1,000 to 1,000,000, compared to the hydrosilylation without the hydrosilylation inhibitor.
- the hydrosilylation inhibitor is norbornadiene (NBD), 1,3-divinyl- 1,1,3,3-tetramethyldisiloxane (DVTMS), 1,5-cyclooctadiene (COD), or alkyne dimethyl ethynylcarbinol (DMEC).
- NBD norbornadiene
- DVD 1,3-divinyl- 1,1,3,3-tetramethyldisiloxane
- COD 1,5-cyclooctadiene
- DMEC alkyne dimethyl ethynylcarbinol
- said starting compound has one or more carbon – carbon double bond or carbon-carbon triple bound.
- said starting compound has at least one alkenyl group.
- said starting compound is an unsubstituted or substituted C 3 – C 1000 alkene, C 3 – C 1000 alkyne, C 3 – C1000 ether, C3 – C1000 alcohol, or a combination of these. In some embodiments, said starting compound comprises an unsubstituted or substituted C3 – C1000 alkene, C3 – C 1000 alkyne, C 3 – C 1000 ether, C 3 – C 1000 alcohol, or a combination of these.
- the reaction mixture remains colorless even at full hydrosilylation.
- said hydrosilylation reagent has at least one Si – H bond.
- said hydrosilylation reagent is a C3 – C1000 silane.
- said hydrosilylation reagent is HSiMe(OSiMe 3 ) 2, triethyl silane, or HSiMe2(OSiMe2)100SiMe2H (M′D100M′)
- said hydrosilylation reagent is a C3 – C1000 silane.
- said hydrosilylation reagent is HSiMe(OSiMe 3 ) 2, triethyl silane, HSiMe(OSiMe 3 ) 2 (MD′M), or HSiMe 2 (OSiMe 2 ) 100 SiMe 2 H (M′D 100 M′) .
- said hydrosilylation reagent is HSiMe(OSiMe 3 ) 2, triethyl silane, HSiMe(OSiMe3)2 (MD′M), HSiMe2(OSiMe2)100SiMe2H (M′D100M′), or a polymer or oligomer .
- said starting compound is vinylcyclohexene oxide (VCE).
- said hydrosilylation reagent has at least one Si – H bond.
- said hydrosilylation reagent is a C 3 – C 1000 silane.
- said hydrosilylation reagent is HSiMe(OSiMe3)2, or triethyl silane.
- said hydrosilylation catalyst is provided at a concentration greater than or equal to 0.1 x 10 -6 mol%.
- said hydrosilylation catalyst is provided at a concentration greater than or equal to 0.1 x 10 -5 mol%, optionally greater than or equal to 0.1 x 10 -5 mol%, optionally greater than or equal to 0.1 x 10 -4 mol%, optionally greater than or equal to 0.1 x 10 -3 mol%, optionally greater than or equal to 0.1 x 10 -2 mol%, optionally greater than or equal to 0.1 x 10 -1 mol%, optionally greater than or equal to 0.1 mol%.
- said hydrosilylation catalyst is provided at a concentration selected from the range of 0.1 x 10 -6 mol% to 1 mol%.
- said starting compound is provided at a concentration greater than or equal to 0.001 mol/L. In some embodiments, said starting compound is provided at a concentration selected from the range of 0.001 mol/L to 7 mol/L. In some embodiments, said hydrosilylation reagent is provided at a concentration greater than or equal to 0.5 mol/L. In some embodiments, said hydrosilylation reagent is provided at a concentration selected from the range of 0.5 mol/L to 7 mol/L. In some embodiments, said activating step is carried out at a temperature greater than or equal to 35 ° C. In some embodiments, said activating step is carried out at a temperature greater than or equal to 60 ° C.
- said activating step is carried out at a temperature selected over the range of 60 ° C – 80° C. In some embodiments, said activating step is carried out for a duration greater than or equal to 0.1 sec. In some embodiments, activating step is carried out for a duration selected over the range of 0.1 sec to 24 hours. In some embodiments, said contacting and activating steps are carried out in nonaqueous solution. In some embodiments, said contacting and activating steps are carried out in a solvent selected from the group benzene, toluene, and a combination of these. Optionally, in some embodiments, the contacting and activating steps are carried out in the absence of a solvent.
- a metal-ligand complex characterized by the formula FX1 is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- a metal-ligand complex comprising one or more ligands characterized by formula FX2, FX2a, FX2b, FX2c, FX3, FX4, FX5, FX6, or FX7 is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- a vapor-to-solid precursor comprising a metal- ligand complex characterized by formula FX1 is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- a vapor- to-solid precursor having a metal-ligand complex that comprises one or more ligands characterized by formula FX2, FX2a, FX2b, FX2c, FX3, FX4, FX5, FX6, or FX7 is in a substantially purified form, such as at least 95% pure, optionally at least 99% pure, optionally at least 99.9% pure, optionally at least 99.99% pure, and optionally at least 99.999% pure.
- FIG.1 Molecular structure of (2,2-dimethylpent-4-en-1-yl)lithium. Ellipsoids are drawn at the 35% probability level.
- FIG.2. Molecular structure of cis-bis 2,2-dimethylpent-4-en-1- yl)platinum. Ellipsoids are drawn at the 35% probability level.
- FIG.3. Molecular structure of (2,2-dimethylpent-4-en-1-yl)lithium. Ellipsoids are drawn at the 35% probability level.
- FIG.5.150 nm thick platinum film grown from cis-bis 2,2-dimethylpent- 4-en-1-yl)platinum on Si(100) under dynamic vacuum (10 mTorr) in a hot wall glass tube with no co-reactant gas. The precursor reservoir was heated to 80 o C, the growth temperature was 250 o C.
- FIG.6 X-ray diffractogram of the platinum film from FIG.5, indicating that the film contains nanocrystalline platinum. The y-axis is on a log scale.
- FIG.7 Rutherford backscattering spectrum of the film from FIG.5, showing that the film consists of platinum with some carbon contamination.
- FIG.8 The precursor reservoir was heated to 80 o C, the growth temperature was 250 o C.
- FIG.6 X-ray diffractogram of the platinum film from FIG.5, indicating that the film contains nanocrystalline platinum. The y-axis is on a log scale.
- FIG.7 Rutherford backscattering spectrum of the film from FIG.5,
- k 4.15 ⁇ 10 -4 min -1 at 85 °C in toluene-d8.
- the cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1- yl)platinum complex is more stable thermally than the unmethylated complex cis- bis(pent-4-en-1-yl)platinum made by Tagge et al. (Tagge, C. D.; Simpson, R. D.; Bergman, R. G.; Hostetler, M. J.; Girolami, G.
- FIG.9A is a schematic of an exemplary vapor-to-solid process comprising a vapor-to-solid precursor to deposit a solid material onto a heated substrate.
- Other vapor-to-solid processes may also be useful with the complexes, precursors, catalysts, and methods described herein, including processes that do not require or comprise a vaporizer, such as an atomizer, to deliver a vapor-to-solid precursor to the substrate.
- FIG.9B is an illustration of a solid material deposition mechanism during CVD.
- FIG.10 Illustration of a method for depositing a solid material onto a substrate.
- FIG.11. Chemical structure drawing depicting a ligand characterized by formula FX2 of a metal-ligand complex corresponding to formula FX1, such as the metal-ligand complex of FIG.2.
- FIG.12. 1 H NMR spectra of aliquots of the reaction mixture taken at different stages of hydrosilylation reaction.
- FIG.13 1 H NMR spectrum of an aliquot of a reaction mixture after being heated under argon for 30 min at 50 °C. The initial mixture contains 2 equiv.
- allyl glycidyl ether (0.59 mL), 1 equiv. HSiMe(OSiMe3)2 (MD’M) (0.69 mL), 50 ppm (per Si-H) of cis- bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum and benzene-d 6 (10 ⁇ L).
- triethylsilane (0.80 mL), 50 ppm (per Si-H) of cis- bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum and benzene-d6 (20 ⁇ L).
- Different species in the reaction mixture are assigned using the following numbering scheme: 1,triethyl silane; 2, allyl glycidyl ether; 3, triethyl(3-(oxiran-2-ylmethoxy)propyl)silane; 4, (E)-2- ((prop-1-en-1-yloxy)methyl)oxirane; 5, (Z)-2-((prop-1-en-1-yloxy)methyl)oxirane.
- FIG.16 Generation of the Pt II hydride catalyst from the pre-precatalyst. The inhibitor either inhibits the formation of Pt 0 species, or inhibits the Pt 0 species after they are formed.
- FIG.17 Synthesis of Platinum(II) Alkyls.
- FIG.18 Synthesis of Platinum(II) Alkyls.
- FIG.19 Reaction products of PtR 2 complexes with MD′M in the presence of excess diphenylacetylene (DPA).
- FIG.19 Reaction products of COD adducts with MD′M in presence of excess diphenylacetylene (DPA).
- FIG.20 Possible mechanism for COD dissociation in 1-COD.
- FIG.21 Possible mechanism for 1-COD to convert to active catalyst.
- FIG.22 Proposed mechanism for Pt catalyzed hydrosilylation.
- FIG.24B Eyring plot of the rate of the conversion of the C2 isomer to Cs isomer of 1 in toluene-d8.
- FIG.24C The
- FIG.25B van ’t Hoff plot for isomerization of 2.
- FIG.25C VT- 13 C ⁇ 1 H ⁇ NMR spectra of ⁇ -CH2 carbons of 2 in toluene-d8.
- FIG.25D FIG.25D.
- FIG.29 Reaction profile of the hydrosilylation of AGE with triethylsilane in the presence of catalyst (either 1-COD or 1-NBD) at a mole ratio of 2 : 1 : 2 ⁇ 10 -5 at 60 °C.
- FIG.30 1 H NMR spectra in C 6 D 6 at 20 °C of the reaction of 1 with MD′M in the presence of a large excess of diphenylacetylene (DPA).
- DPA diphenylacetylene
- FIG.32A Rate of the ligand exchange reaction between 1-COD and DBCOT in benzene-d6 as a function of the concentration of DBCOT at 62 °C. The ligand exchange rate is independent of the concentration of DBCOT, suggesting a dissociative mechanism.
- FIG.32B Eyring plot for the ligand exchange reaction between 1-COD and DBCOT in benzene-d6. The negative entropy of activation suggests that internal association of the alkenyl ligands leads to the dissociation of COD.
- ligand refers to a molecule or chemical group that is associated with a metal atom or metal ions.
- association refers to a covalent bond, an ionic bond, a coordination bond, or any combination of these.
- a ligand associated with a metal atom or metal ion refers to a ligand that is coordinated with (i.e., in a coordination bond with) the metal atom or metal ion.
- a ligand associated with a metal atom or metal ion refers to a ligand that is ionically bonded to a metal atom or metal ion.
- the cyano groups in ferricyanide are directly associated with, or directly coordinated with, the central iron ion.
- a ligand may be unidentate or polydentate. Denticity refers to the number of coordination sites occupied by the ligand when associated to a metal atom or metal ion.
- Compounds, formulations, and methods of the invention may include, for example, unidentate, bidentate, tridentate, tetradentate or higher denticity ligands.
- An anionic ligand is a ligand having a negative charge.
- a cationic ligand is a ligand having a positive charge.
- a mono-anionic ligand is a ligand whose charge is -1.
- the ligand 2,2-dimethylpent-4-en-1-yl e.g., as in the complex cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent- 4-en-1-yl)platinum
- Each 2,2-dimethylpent-4-en-1-yl ligand in the complex cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum is bidentate, where each 2,2-dimethylpent-4-en-1-yl ligand is independently coordinated to the Pt metal center at two coordination sites via a Pt-C sigma bond and a Pt-olefin pi bond.
- the term “charge” refers to a formal charge, a net or total charge of a chemical species.
- a ligand may be neutral, anionic, or cationic.
- a “neutral coordinating ligand” is a neutral ligand, whose formal charge is 0, that is associated with a metal atom or ion of the metal-ligand complex via a coordination bond.
- the symbol eta or “ ⁇ ” refers to hapticity of a ligand. Hapticity refers to the coordination of a ligand to a metal center via an uninterrupted and contiguous series of atoms. The superscript on the symbol ⁇ refers to the number of uninterrupted and contiguous atoms, in the ligand, that are involved in coordination to the metal center, of the metal-ligand complex.
- a ferrocene metal-ligand complex contains two ⁇ 5 -cyclopentadienyl ligands, each ligand coordinated to the metal (Fe) center via 5 uninterrupted and contiguous atoms.
- a ligand having non-contiguous atoms coordinated to the metal center may be represented with multiple hapticities, or multiple ⁇ symbols.
- the complex cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum has two ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl ligands.
- the ligand ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl has a total of 3 atoms involved in coordination to the metal center, where two coordinating atoms (corresponding to the Pt-olefin pi bond) are contiguous and a third coordinating atom (corresponding to the Pt-C sigma bond) is not contiguous with respect to the other two coordinating atoms; in other words, two coordinating atoms are separated by at least one non-coordinating atom from the third coordinating atom.
- Compounds and formulations, including complexes, precursors, and catalysts, and methods of the invention may include ligands that are Lewis acidic ligands or Lewis basic ligands in a metal-ligand complex.
- a “Lewis acid” refers to a chemical species, such as an atom, ion, functional group, or molecule, which contains an empty electron orbital which is capable of accepting an electron pair from a Lewis base.
- a “Lewis base” refers to a chemical species which contains a filled electron orbital containing an electron pair which is capable of forming a dative bond with a Lewis acid.
- boron trifluoride (BF3) and certain transition metal cations, such as Pt 2+ may be Lewis acids.
- certain amines, such as NH3, and halides, such as Cl- may be Lewis bases.
- the term “Lewis acidic” refers to a chemical species at least a portion of which is a Lewis acid.
- the molecule BF 3 is Lewis acidic because the B in BF3 is a Lewis acid.
- the term “Lewis basic” refers to a chemical species at least a portion of which is a Lewis base.
- NH 3 may be Lewis basic because the N in NH 3 is a Lewis base.
- metal-ligand complex refers to a chemical species that comprises a metal, which is a metal atom or a metal ion, where the metal is associated with at least one ligand.
- the metal atom or metal ion of the metal-ligand complex may be referred to as the “metal center” of the metal-ligand complex.
- a metal-ligand complex may also be referred to as a metal-coordination complex or a “complex,” as used herein.
- a metal- ligand complex may be neutral with a formal charge of 0.
- a metal-ligand complex may have a positive or negative formal charge.
- An exemplary metal-ligand complex is cis- bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum, which is neutral (formal charge is 0) and which has an platinum ion as the central metal and two mono-anionic tridentate ligands (2,2-dimethylpent-4-en-1-yl).
- a metal-ligand complex may have one, two, three, four, or more ligands.
- a metal-ligand complex may have at least one charged ligand (ligand having non-zero formal charge) and at least one neutral ligand. In some embodiments, two or more ligands of a single metal-ligand complex may be associated with each other.
- a “vapor-to-solid precursor” is, or comprises, a molecule that may undergo a vapor-to-solid decomposition reaction.
- the term “vapor” refers to a gas, a vapor, and/or an aerosol.
- the term “vapor” refers a gas- phase material (i.e. , a gas or vapor) or a material otherwise dispersed in a vapor space (e.g., aerosol; e.g., liquid droplets sprayed or injected into a vapor space).
- aerosol e.g., liquid droplets sprayed or injected into a vapor space.
- the term “vapor space” refers to a volume that may be occupied by a gas, vapor, or aerosol.
- a vapor-to-solid decomposition refers to a reaction wherein a molecule or material in vapor-state forms one or more solid-state decomposition products.
- a vapor-to-solid decomposition reaction is for example, but not limited to, a disproportionation reaction.
- a vapor-to-solid decomposition reaction may result in at least one vapor-state product and at least one solid-state product.
- the term “vapor-state” refers to a molecule whose physical state of matter is as a gas, vapor, or aerosol.
- the term “vapor-state” or “vapor-phase” refers to a molecule whose physical state is as a gas or vapor.
- solid-state or “solid-phase” refers to an atom, ion, compound, molecule, or combination of these, whose physical state of matter is as a solid.
- the solid-phase decomposition product of a vapor-to-solid precursor may contribute to formation of, i.e., is a substituent of, a solid material such as a film or nanostructure.
- a vapor-to-solid precursor may be suitable for chemical vapor deposition (CVD), atomic layer deposition (ALD), molecular beam epitaxy (MBE), physical vapor deposition (PVD), or any combination of these deposition processes.
- a vapor-to-solid precursor may be a chemical vapor deposition (CVD) precursor and/or an atomic layer deposition (ALD) precursor.
- CVD and ALD are exemplary vapor-to-solid deposition processes for deposition of a solid material from a vapor-phase precursor.
- Exemplary CVD processes include, but are not limited to, metal-organic CVD (MOCVD), plasma-enhanced CVD (PECVD), microwave plasma-assisted CVD (MWCVD or MPCVD), hot filament CVD (HFCVD), photo-initiated CVD (PICVD), laser CVD (LCVD), vapor-phase epitaxy (VPE), and atomic layer deposition (ALD).
- MOCVD metal-organic CVD
- PECVD plasma-enhanced CVD
- MWCVD or MPCVD microwave plasma-assisted CVD
- HFCVD hot filament CVD
- PICVD photo-initiated CVD
- LCVD laser CVD
- More than one vapor-to-solid precursor may be used, for example to deposit a solid material that comprises more than one type of metal.
- Decomposition of the vapor-to-solid precursor may involve reaction of the precursor with the substrate, or receiving surface thereof.
- the substrate may be exposed simultaneously and/or sequentially to a plurality of vapor-to-solid precursors to deposit a solid material.
- vaporizer refers to an element that may form a vapor of a precursor material, including, but not limited to, a bubbler, an atomizer, and an evaporator.
- a “solid material” may be a film, a nanostructure, or a microstructure.
- a film may be a thin film.
- a film is optionally conformal.
- a film is optionally substantially continuous or discontinuous.
- a film is optionally substantially free of pinholes.
- a film has a thickness selected from the range of 1 nm to 10 mm, 1 nm to 1 mm, 1 nm to 500 ⁇ m, 1 nm to 100 ⁇ m, 1 nm to 10 ⁇ m, 1 nm to 1 ⁇ m, 100 nm to 100 ⁇ m, or 1 ⁇ m to 100 ⁇ m.
- a nanostructure is a solid feature having at least one physical size dimension in the range of 1 nm to less than 1 ⁇ m.
- a physical size dimension include: length, width, diameter, radius, volume-based diameter area-based diameter weight-based diameter and hydrodynamic diameter; where V is nanostructure volume, A is nanostructure surface area, W is nanostructure weight, d is nanostructure density, and g is the gravitational constant.
- the nanostructure volume, area, weight, and area each may be an average property reflective of the nanostructure size distribution.
- Exemplary nanostructures include, but are not limited to, islands, pyramids, nanoparticles, nanotubes, and nanowires.
- a microstructure is a solid feature having whose physical size dimensions are in the range of 1 ⁇ m to 1000 ⁇ m.
- a microstructure is a solid feature having whose physical size dimensions are in the range of 1 ⁇ m to 100 ⁇ m.
- Exemplary microstructures include, but are not limited to, islands.
- the solid material may be substantially amorphous or substantially crystalline.
- the solid material may have a combination of crystalline and amorphous regions.
- the solid material may be substantially compositionally homogenous.
- the solid material may be substantially compositionally heterogenous.
- the solid material may have regions that are substantially compositionally homogeneous and regions that are substantially compositionally heterogenous.
- a solid material may be a metal, a metal oxide, a metal nitride, a metal carbide, a metal boride, a metal sulfide, a metal phosphide, or a combination of these.
- a solid material may be an alloy, such as a metal alloy.
- a solid material deposited via decomposition of a metal-ligand complex comprises the metal atom or metal ion of the metal-ligand complex.
- a starting compound is contacted with a hydrosilylation reagent in the presence of a hydrosilylation catalyst under conditions that hydrosilylation either does not occur or hydrosilylation occurs at an initial rate such as a low initiate rate, whereupon upon the step of activating hydrosilylation of the starting compound initiates a catalytic hydrosilylation reaction or increases the rate of catalytic hydrosilylation between said starting compound and said hydrosilylation reagent.
- hydrosilylation occurs at a lower rate (less than or equal to 1000 h -1 ) prior to the step of activating hydrosilylation.
- hydrosilylation occurs at a rate less than or equal to 700 turnovers h -1 , optionally less than or equal to 500 turnovers h -1 , optionally less than or equal to 100 turnovers h -1 prior to the step of activation, optionally less than or equal to 50 turnovers h -1 prior to the step of activation. In some embodiments, hydrosilylation occurs at a higher rate (e.g., by a factor equal to or greater than 10) upon the step of activating hydrosilylation.
- said step of activating hydrosilylation results in catalytic hydrosilylation characterized by a large turnover number (e.g., greater than or equal to 1000; e.g., greater than or equal to 1000 over 1 hour of hydrosilylation).
- activating hydrosilylation is achieved by providing energy to a solution containing said starting compound, said hydrosilylation and said hydrosilylation catalyst, for example, is thermal energy, radient energy, acoustic energy, mechanical energy, chemical energy, or any combination of these.
- activating hydrosilylation is achieved by one or more processes selected from heating the solution, illuminating the solution with electromagnetic radiation, exposing the solution to a sheer force, exposing the solution to acoustic waves, chemical reactions, or any combination of these.
- the starting compound is contacted with a hydrosilylation reagent in the presence of a hydrosilylation catalyst and activated to trigger the initiation of catalytic hydrosilylation or to trigger an increase in the rate of catalytic hydrosilylation.
- thermallysis onset temperature refers to a characteristic decomposition temperature at which a molecule (e.g., metal-ligand complex) thermally decomposes.
- the thermolysis temperature may be measured using thermogravimetric analysis (TGA), for example.
- TGA thermogravimetric analysis
- the characteristic decomposition temperature is the temperature corresponding to an inflection point in a plot of sample mass vs. temperature.
- An inflection point refers to a point on a continuously differentiable plane curve at which the curve crosses its tangent, that is, the curve changes from being concave (concave downward) to convex (concave upward), or vice versa.
- a curve of sample mass vs. temperature e.g., a TGA curve
- a curve of sample mass vs. temperature may have more than one inflection point.
- thermolysis onset temperature of a molecule is the lowest characteristic decomposition temperature of the molecule, corresponding to the first decomposition reaction as temperature is increased from a starting temperature (e.g., room temperature or 0 °C).
- thermally stable refers to a property of a material such that the material is capable of not decomposing in response to a given temperature.
- thermalally stable may refer to a property of a material such that the material is capable of not decomposing at a significant rate in response to a given temperature.
- a significant rate of decomposition may, for example, refer to a decomposition of at least 0.1 % of the starting material mass per hour, at least 1 % of the starting material mass per hour, or at least 10% of the starting material mass per hour; where decomposition may refer to change of the starting material into one or more other materials (e.g., a material decomposing into decomposition product(s); e.g., a metal-ligand complex decomposing into solid and vapor products).
- a material that is thermally stable at 100 °C is a material that does not thermally decompose at a significant rate when exposed to temperatures up to 100 °C.
- normal temperature and pressure refers to standard conditions defined as a temperature of 20 °C and an absolute pressure of 1 atm (14.696 psi, 101.325 kPa).
- room temperature refers to a temperature of 20 °C.
- hydrosilylation may also be conventionally referred to as hydrosilation, catalytic hydrosilation, or catalyst hydrosilylation.
- hydrosilylation refers to the process, reaction(s), or mechanism(s) by which Si— and H— bonds are added to a compound.
- hydrosilylation involves saturation of an unsaturated bond (e.g., double bond to single bond, triple bond to double bond, etc.) in a starting compound via addition of Si— and H— bonds across the respective bond of the starting material.
- Hydrosilylation may be described as adding R3Si— (a silyl group) and H— (a hydride group) across an unsaturated bond thereby saturating said bond in a starting compound.
- Hydrosilylation is typically a catalytic process which requires, or is kinetically accelerated by, performing the reaction in the presence of a hydrosilylation catalyst.
- a hydrosilylation precatalyst is used whereby activating, or triggering, the hydrosilylation precatalyst transforms the hydrosilylation precatalyst into a hydrosilylation catalyst.
- the hydrosilylation catalyst may then proceed to catalyze the hydrosilylation reaction.
- the hydrosilylation reaction may be activated, or triggered, on demand.
- activating and triggering a hydrosilylation reaction may be used interchangeably.
- conversion may involve exposure of the hydrosilylation precatalyst to ultraviolet-light radiation and/or a co-reactant.
- a co- reactant may be a reagent that reduced or oxidizes the hydrosilylation precatalyst, optionally in the presence of ultraviolet-light radiation, thereby forming a hydrosilylation precatalyst as the product.
- conversion of a hydrosilylation precatalyst may occur spontaneously.
- sil refers to the functional group R 3 Si—, where each R is independently a hydrogen, a halide (or, halo group), or a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C1-C6 haloalkyl, C6-C10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, C 2 -C 8 alkenyl, C 2 -C 8 alkynyl, C 1 -C 6 hydroxyl, C 3 -C 10 arylene, C 3 -C 10 heteroarylene, C 2 -C 10 alkenylene, C 3 -C 10 cycloalkenylene, C2-C10 alkynylene, or any combination thereof.
- fluoroalkyl refers to an alkyl group that is substituted with one or more fluoride groups.
- a fluoroalkyl group may be an alkyl group having one, two, or three hydrogens replaced with a fluoride.
- Trifluoromethyl (CF3—) is an exemplary fluoroalkyl group.
- Fluoroalkyl groups are examples of haloalkyl groups.
- the nonaqueous solvent is an aprotic solvent.
- An aprotic solvent refers to a compound that donate a hydrogen (e.g., lacking a C-H or N-H bond, or lacking a labile H + ).
- the nonaqueous solvent may be a polar aprotic solvent.
- the non-aqueous solvent may include small amounts of water, such that the water is a solute or impurity dissolved in the nonaqueous solvent.
- the non-aqueous solvent may include small amounts of water but such that the predominant phase of the solution is the non-water liquid and the solute(s) remains substantially dissolved in the non-water (nonaqueous) phase.
- non- aqueous solvents include, but are not limited to, hexane, pentane, nonane, decane, dodecane, tetradecane, octadecane, 1-octadecene, heptane, acetonitrile, acetone, butane, butanone, carbon tetrachloride, chlorobenzene, chloroform, cyclohexane, 1,2- dichloroethane, dichloromethane, diethylene glycol, 1,2-dimethylformamide, 1,2- dimethoxyethane, propylene carbonate, dimethylsulfoxide, 1,4-dioxane, ethanol, ethyl acetate, ethylene glycol, glycerin, hexamethylphosphoramide, hexamethylphosphorous triamide, nitromethane, petroleum ether, propanol, pyridine, triethyl amine, xylene,
- “Molecule” refers to a collection of chemically bound atoms with a characteristic composition. As used herein, a molecule can be neutral or can be electrically charged, such as singly charged and multiply charged ions.
- “Substrate” refers to a material, layer or other structure having a surface, such as a receiving surface, that is capable of supporting a deposited material, such as a thin film structure or layer. Substrates may optionally have a receiving surface. The receiving surface may optionally have one or more features, such as nanosized or microsized recessed features including high aspect ratio features.
- shelf life refers to a time duration for storage of a metal-ligand complex before a predetermined amount of the metal-ligand complex decomposes into other molecule(s) or compound(s).
- the predetermined amount may be 10 mol% or more, 20 mol% or more, 30 mol% or more, 40 mol% or more, 50 mol% or more, 60 mol% or more, or 70 mass% or more.
- the predetermined amount may be 10 mass% or more, 20 mass% or more, 30 mass% or more, 40 mass% or more, 50 mass% or more, 60 mass% or more, or 70 mass% or more.
- the storage conditions e.g., temperature, pressure, and atmosphere
- the storage conditions may remain substantially unchanged.
- the metal-ligand complex may be stored in a container held at room temperature, the container having a total pressure of 1 atm or a partial pressure of an inert gas of 1 atm.
- the atmosphere in the container may be a substantially a mixture of the metal-ligand complex and an inert gas.
- the shelf life of a metal-ligand complex may be such that less than 10 mass% of said metal- ligand complex decomposes after two weeks when stored under approximately 1 atm of one or more inert gases at room temperature.
- inert gas refers to a gas that is does not chemically and adversely react with a metal-ligand complex.
- inert gases may include, but are not limited to, helium, argon, nitrogen, and combinations of these.
- the term “substantially” refers to a property that is within 10%, within 5%, within 1%, or is equivalent to a reference property.
- substantially greater when used in conjunction with a reference value describing a property or condition, refers to a value that is at least 2%, at least 5%, or at least 10% greater than the provided reference value.
- substantially less when used in conjunction with a reference value describing a property or condition, refers to a value that is at least 2%, at least 5%, or at least 10% less than the provided reference value.
- group may refer to a functional group of a chemical compound.
- Groups of the present compounds refer to an atom or a collection of atoms that are a part of the compound.
- Groups of the present invention may be attached to other atoms of the compound via one or more covalent bonds.
- Groups may also be characterized with respect to their valence state.
- the present invention may include groups characterized as monovalent, divalent, trivalent, etc. valence states.
- a halogen or halide an alkyl,
- substituted refers to a compound wherein more than one hydrogen is replaced by another functional group, such as a halogen group.
- alkylene and alkylene group are used synonymously and refer to a divalent group derived from an alkyl group as defined herein.
- the invention may include compounds having one or more alkylene groups. Alkylene groups in some compounds function as linking and/or spacer groups.
- Compounds of the invention may have substituted and/or unsubstituted C 1 -C 20 alkylene, C 1 -C 10 alkylene and C 1 -C 5 alkylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- linking groups e.g. L 1 – L 6 .
- cycloalkylene and cycloalkylene group are used synonymously and refer to a divalent group derived from a cycloalkyl group as defined herein.
- the invention may include compounds having one or more cycloalkylene groups. Cycloalkyl groups in some compounds function as linking and/or spacer groups.
- Compounds of the invention may have substituted and/or unsubstituted C 3 -C 20 cycloalkylene, C 3 -C 10 cycloalkylene and C 3 -C 5 cycloalkylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- the terms “arylene” and “arylene group” are used synonymously and refer to a divalent group derived from an aryl group as defined herein.
- the invention may include compounds having one or more arylene groups.
- an arylene is a divalent group derived from an aryl group by removal of hydrogen atoms from two carbon atoms of an aromatic ring of the aryl group.
- Arylene groups in some compounds function as linking and/or spacer groups.
- Arylene groups in some compounds function as chromophore, fluorophore, aromatic antenna, dye and/or imaging groups.
- Compounds of the invention may include substituted and/or unsubstituted C3-C30 arylene, C3-C20 arylene, C3-C10 arylene and C1-C5 arylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- the terms “heteroarylene” and “heteroarylene group” are used synonymously and refer to a divalent group derived from a heteroaryl group as defined herein.
- the invention may include compounds having one or more heteroarylene groups.
- a heteroarylene is a divalent group derived from a heteroaryl group by removal of hydrogen atoms from two intra-ring carbon atoms or intra-ring nitrogen atoms of a heteroaromatic or aromatic ring of the heteroaryl group.
- Heteroarylene groups in some compounds function as linking and/or spacer groups.
- Heteroarylene groups in some compounds function as chromophore, aromatic antenna, fluorophore, dye and/or imaging groups.
- Compounds of the invention may include substituted and/or unsubstituted C 3 -C 30 heteroarylene, C 3 -C 20 heteroarylene, C 1 -C 10 heteroarylene and C 3 -C 5 heteroarylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- linking groups e.g. L 1 – L 6 .
- alkenylene and alkenylene group are used synonymously and refer to a divalent group derived from an alkenyl group as defined herein.
- the invention may include compounds having one or more alkenylene groups. Alkenylene groups in some compounds function as linking and/or spacer groups.
- Compounds of the invention may include substituted and/or unsubstituted C 2 -C 20 alkenylene, C2-C10 alkenylene and C2-C5 alkenylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- linking groups e.g. L 1 – L 6 .
- cycloalkenylene and cycloalkenylene group are used synonymously and refer to a divalent group derived from a cycloalkenyl group as defined herein.
- the invention may include compounds having one or more cycloalkenylene groups. Cycloalkenylene groups in some compounds function as linking and/or spacer groups.
- Compounds of the invention may include substituted and/or unsubstituted C3-C20 cycloalkenylene, C3-C10 cycloalkenylene and C3-C5 cycloalkenylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- linking groups e.g. L 1 – L 6 .
- alkynylene and alkynylene group are used synonymously and refer to a divalent group derived from an alkynyl group as defined herein.
- the invention may include compounds having one or more alkynylene groups. Alkynylene groups in some compounds function as linking and/or spacer groups.
- Compounds of the invention may include substituted and/or unsubstituted C2-C20 alkynylene, C2-C10 alkynylene and C2-C5 alkynylene groups, for example, as one or more linking groups (e.g. L 1 – L 6 ).
- the term “halo” refers to a halo group such as a fluoro (–F), chloro (–Cl), bromo (–Br), iodo (–I) or astato (–At).
- a “haloalkyl” refers to an alkyl group having a halo group, or a halogen-substituted alkyl group.
- haloalkyl groups include, but are not limited to, trihalomethyl groups such as trifluoromethyl groups.
- halogen and “halide” may be used interchangeably when referring to a halo group.
- heterocyclic refers to ring structures containing at least one other kind of atom, in addition to carbon, in the ring. Examples of such heteroatoms include nitrogen, oxygen and sulfur. Heterocyclic rings include heterocyclic alicyclic rings and heterocyclic aromatic rings.
- heterocyclic rings include, but are not limited to, pyrrolidinyl, piperidyl, imidazolidinyl, tetrahydrofuryl, tetrahydrothienyl, furyl, thienyl, pyridyl, quinolyl, isoquinolyl, pyridazinyl, pyrazinyl, indolyl, imidazolyl, oxazolyl, thiazolyl, pyrazolyl, pyridinyl, benzoxadiazolyl, benzothiadiazolyl, triazolyl and tetrazolyl groups.
- Atoms of heterocyclic rings can be bonded to a wide range of other atoms and functional groups, for example, provided as substituents.
- the term “carbocyclic” refers to ring structures containing only carbon atoms in the ring. Carbon atoms of carbocyclic rings can be bonded to a wide range of other atoms and functional groups, for example, provided as substituents.
- the term “alicyclic ring” refers to a ring, or plurality of fused rings, that is not an aromatic ring. Alicyclic rings include both carbocyclic and heterocyclic rings.
- aromatic ring refers to a ring, or a plurality of fused rings, that includes at least one aromatic ring group.
- aromatic ring includes aromatic rings comprising carbon, hydrogen and heteroatoms.
- Aromatic ring includes carbocyclic and heterocyclic aromatic rings.
- Aromatic rings are components of aryl groups.
- fused ring or “fused ring structure” refers to a plurality of alicyclic and/or aromatic rings provided in a fused ring configuration, such as fused rings that share at least two intra ring carbon atoms and/or heteroatoms.
- alkoxyalkyl refers to a substituent of the formula alkyl-O-alkyl.
- polyhydroxyalkyl refers to a substituent having from 2 to 12 carbon atoms and from 2 to 5 hydroxyl groups, such as the 2,3-dihydroxypropyl, 2,3,4-trihydroxybutyl or 2,3,4,5-tetrahydroxypentyl residue.
- polyalkoxyalkyl refers to a substituent of the formula alkyl-(alkoxy) n -alkoxy wherein n is an integer from 1 to 10, preferably 1 to 4, and more preferably for some embodiments 1 to 3.
- Amino acids include glycine, alanine, valine, leucine, isoleucine, methionine, proline, phenylalanine, tryptophan, asparagine, glutamine, glycine, serine, threonine, serine, rhreonine, asparagine, glutamine, tyrosine, cysteine, lysine, arginine, histidine, aspartic acid and glutamic acid.
- Peptides are comprised of two or more amino-acid connected via peptide bonds.
- Alkyl groups include straight-chain, branched and cyclic alkyl groups. Alkyl groups include those having from 1 to 30 carbon atoms.
- Alkyl groups include small alkyl groups having 1 to 3 carbon atoms. Alkyl groups include medium length alkyl groups having from 4-10 carbon atoms. Alkyl groups include long alkyl groups having more than 10 carbon atoms, particularly those having 10-30 carbon atoms.
- the term cycloalkyl specifically refers to an alky group having a ring structure such as ring structure comprising 3-30 carbon atoms, optionally 3-20 carbon atoms and optionally 2 – 10 carbon atoms, including an alkyl group having one or more rings.
- Cycloalkyl groups include those having a 3-, 4-, 5-, 6-, 7-, 8-, 9- or 10-member carbon ring(s) and particularly those having a 3-, 4-, 5-, 6-, or 7-member ring(s).
- the carbon rings in cycloalkyl groups can also carry alkyl groups.
- Cycloalkyl groups can include bicyclic and tricycloalkyl groups.
- Heterocycloalkyl groups are cycloalkyl groups comprising at least one other kind of atom, in addition to carbon, in the ring. Examples of such heteroatoms include nitrogen, oxygen and sulfur.
- Heterocycloalkyl rings include heterocyclic alicyclic rings and heterocyclic aromatic rings. Alkyl groups are optionally substituted.
- Substituted alkyl groups include among others those which are substituted with aryl groups, which in turn can be optionally substituted.
- Specific alkyl groups include methyl, ethyl, n-propyl, iso-propyl, cyclopropyl, n-butyl, s-butyl, t-butyl, cyclobutyl, n-pentyl, branched-pentyl, cyclopentyl, n-hexyl, branched hexyl, and cyclohexyl groups, all of which are optionally substituted.
- Substituted alkyl groups include fully halogenated or semihalogenated alkyl groups, such as alkyl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms.
- Substituted alkyl groups include fully fluorinated or semifluorinated alkyl groups, such as alkyl groups having one or more hydrogens replaced with one or more fluorine atoms.
- An alkoxy group is an alkyl group that has been modified by linkage to oxygen and can be represented by the formula R-0 and can also be referred to as an alkyl ether group.
- alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy, butoxy and heptoxy.
- Alkoxy groups include substituted alkoxy groups wherein the alky portion of the groups is substituted as provided herein in connection with the description of alkyl groups. As used herein MeO- refers to CH3O-.
- Alkenyl groups include straight-chain, branched and cyclic alkenyl groups. Alkenyl groups include those having 1, 2 or more double bonds and those in which two or more of the double bonds are conjugated double bonds. Alkenyl groups include those having from 2 to 20 carbon atoms. Alkenyl groups include small alkenyl groups having 2 to 3 carbon atoms. Alkenyl groups include medium length alkenyl groups having from 4- 10 carbon atoms. Alkenyl groups include long alkenyl groups having more than 10 carbon atoms, particularly those having 10-20 carbon atoms. Cycloalkenyl groups include those in which a double bond is in the ring or in an alkenyl group attached to a ring.
- cycloalkenyl specifically refers to an alkenyl group having a ring structure, including an alkenyl group having a 3-, 4-, 5-, 6-, 7-, 8-, 9- or 10-member carbon ring(s) and particularly those having a 3-, 4-, 5-, 6- or 7-member ring(s).
- the carbon rings in cycloalkenyl groups can also carry alkyl groups.
- Cycloalkenyl groups can include bicyclic and tricyclic alkenyl groups. Alkenyl groups are optionally substituted.
- Substituted alkenyl groups include among others those which are substituted with alkyl or aryl groups, which groups in turn can be optionally substituted.
- Specific alkenyl groups include ethenyl, prop-1-enyl, prop-2-enyl, cycloprop-1-enyl, but-1-enyl, but-2- enyl, cyclobut-1-enyl, cyclobut-2-enyl, pent-1-enyl, pent-2-enyl, branched pentenyl, cyclopent-1-enyl, hex-1-enyl, branched hexenyl, cyclohexenyl, all of which are optionally substituted.
- Substituted alkenyl groups include fully halogenated or semihalogenated alkenyl groups, such as alkenyl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms.
- Substituted alkenyl groups include fully fluorinated or semifluorinated alkenyl groups, such as alkenyl groups having one or more hydrogen atoms replaced with one or more fluorine atoms.
- the term “olefin” refers to an alkene compound or an alkenyl group.
- an olefin refers to the alkenyl group
- olefin refers to the alkenyl group
- each of R 7 , R 8 , and R 9 is independently selected from the group consisting of a hydrogen, a halide, and a substituted or unsubstituted C1- C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 -C 10 alkylaryl, C 1 - C6 alkoxy, C6-C10 aryl, C6-C10 heteroaryl, silyl, C2-C8 alkenyl, C2-C8 alkynyl, C1-C6 hydroxyl, C3-C10 arylene, C3-C10 heteroarylene, C2-C10 alkenylene, C3-C10 cycloalkenylene, C 2 -C 10 alkynylene, or any
- a metal-olefin pi bond involves coordination of the metal atom or metal ion with the pi bond of the olefin.
- a metal-olefin pi bond involves donation of electron(s) in the pi-orbital(s) on the olefin to empty orbital(s) on the metal atom or metal ion.
- the metal-olefin pi bond may involve sharing of electrons in other metal orbital(s) with empty pi-antibonding orbital(s) on the olefin.
- the term “orbital” refers to a molecular orbital.
- a metal-olefin pi bond may be represented as for example, where M is the metal atom or metal ion.
- Aryl groups include groups having one or more 5-, 6- or 7- member aromatic rings, including heterocyclic aromatic rings.
- heteroaryl specifically refers to aryl groups having at least one 5-, 6- or 7- member heterocyclic aromatic rings.
- Aryl groups can contain one or more fused aromatic rings, including one or more fused heteroaromatic rings, and/or a combination of one or more aromatic rings and one or more nonaromatic rings that may be fused or linked via covalent bonds.
- Heterocyclic aromatic rings can include one or more N, O, or S atoms in the ring.
- Heterocyclic aromatic rings can include those with one, two or three N atoms, those with one or two O atoms, and those with one or two S atoms, or combinations of one or two or three N,
- Aryl groups are optionally substituted.
- Substituted aryl groups include among others those which are substituted with alkyl or alkenyl groups, which groups in turn can be optionally substituted.
- Specific aryl groups include phenyl, biphenyl groups, pyrrolidinyl, imidazolidinyl, tetrahydrofuryl, tetrahydrothienyl, furyl, thienyl, pyridyl, quinolyl, isoquinolyl, pyridazinyl, pyrazinyl, indolyl, imidazolyl, oxazolyl, thiazolyl, pyrazolyl, pyridinyl, benzoxadiazolyl, benzothiadiazolyl, and naphthyl groups, all of which are optionally substituted.
- Substituted aryl groups include fully halogenated or semihalogenated aryl groups, such as aryl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms.
- Substituted aryl groups include fully fluorinated or semifluorinated aryl groups, such as aryl groups having one or more hydrogens replaced with one or more fluorine atoms.
- Aryl groups include, but are not limited to, aromatic group-containing or heterocylic aromatic group-containing groups corresponding to any one of the following: benzene, naphthalene, naphthoquinone, diphenylmethane, fluorene, anthracene, anthraquinone, phenanthrene, tetracene, tetracenedione, pyridine, quinoline, isoquinoline, indoles, isoindole, pyrrole, imidazole, oxazole, thiazole, pyrazole, pyrazine, pyrimidine, purine, benzimidazole, furans, benzofuran, dibenzofuran, carbazole, acridine, acridone, phenanthridine, thiophene, benzothiophene, dibenzothiophene, xanthene, xanthone, flavone, coumarin, a
- a group corresponding to the groups listed above expressly includes an aromatic or heterocyclic aromatic group, including monovalent, divalent and polyvalent groups, of the aromatic and heterocyclic aromatic groups listed herein are provided in a covalently bonded configuration in the compounds of the invention at any suitable point of attachment.
- aryl groups contain between 5 and 30 carbon atoms.
- aryl groups contain one aromatic or heteroaromatic six-membered ring and one or more additional five- or six-membered aromatic or heteroaromatic ring.
- aryl groups contain between five and eighteen carbon atoms in the rings.
- Aryl groups optionally have one or more aromatic rings or heterocyclic aromatic rings having one or more electron donating groups, electron withdrawing groups and/or targeting ligands provided as substituents.
- Arylalkyl groups are alkyl groups substituted with one or more aryl groups wherein the alkyl groups optionally carry additional substituents and the aryl groups are optionally substituted.
- the terms alkylaryl and arylalkyl may be used interchangeably.
- Specific alkylaryl groups are phenyl-substituted alkyl groups, e.g., phenylmethyl groups.
- Alkylaryl groups are alternatively described as aryl groups substituted with one or more alkyl groups wherein the alkyl groups optionally carry additional substituents and the aryl groups are optionally substituted.
- Specific alkylaryl groups are alkyl-substituted phenyl groups such as methylphenyl.
- Substituted arylalkyl groups include fully halogenated or semihalogenated arylalkyl groups, such as arylalkyl groups having one or more alkyl and/or aryl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms.
- any of the groups described herein which contain one or more substituents do not contain any substitution or substitution patterns which are sterically impractical and/or synthetically non-feasible.
- Optional substitution of alkyl groups includes substitution with one or more alkenyl groups, aryl groups or both, wherein the alkenyl groups or aryl groups are optionally substituted.
- Optional substitution of alkenyl groups includes substitution with one or more alkyl groups, aryl groups, or both, wherein the alkyl groups or aryl groups are optionally substituted.
- Optional substitution of aryl groups includes substitution of the aryl ring with one or more alkyl groups, alkenyl groups, or both, wherein the alkyl groups or alkenyl groups are optionally substituted.
- Optional substituents for any alkyl, alkenyl and aryl group includes substitution with one or more of the following substituents, among others: halogen, including fluorine, chlorine, bromine or iodine; pseudohalides, including -CN; -COOR where R is a hydrogen or an alkyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, or phenyl group all of which groups are optionally substituted;
- R is a hydrogen or an alkyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, or phenyl group all of which groups are optionally substituted;
- each R independently of each other R, is a hydrogen or an alkyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, or phenyl group all of which groups are optionally substituted; and where R and R can form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
- each R independently of each other R, is a hydrogen or an alkyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, or phenyl group all of which groups are optionally substituted; and where R and R can form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
- each R independently of each other R, is a hydrogen, or an alkyl group, or an acyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, phenyl or acetyl group, all of which are optionally substituted; and where R and R can form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
- R is hydrogen or an alkyl group or an aryl group and more specifically where R is hydrogen, methyl, ethyl, propyl, butyl, or a phenyl group, which are optionally substituted;
- R is an alkyl group or an aryl group and more specifically where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted;
- R is an alkyl group or an aryl group
- each R independently of each other R, is a hydrogen, or an alkyl group, or an aryl group all of which are optionally substituted and wherein R and R can form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
- R is H, an alkyl group, an aryl group, or an acyl group all of which are optionally substituted.
- R can be an acyl yielding -OCOR” where R” is a hydrogen or an alkyl group or an aryl group and more specifically where R” is methyl, ethyl, propyl, butyl, or phenyl groups all of which groups are optionally substituted.
- Specific substituted alkyl groups include haloalkyl groups, particularly trihalomethyl groups and specifically trifluoromethyl groups.
- Specific substituted aryl groups include mono-, di-, tri, tetra- and pentahalo-substituted phenyl groups; mono-, di-, tri-, tetra-, penta-, hexa-, and hepta-halo-substituted naphthalene groups; 3- or 4- halo-substituted phenyl groups, 3- or 4-alkyl-substituted phenyl groups, 3- or 4-alkoxy- substituted phenyl groups, 3- or 4-RCO-substituted phenyl, 5- or 6-halo-substituted naphthalene groups.
- substituted aryl groups include acetylphenyl groups, particularly 4-acetylphenyl groups; fluorophenyl groups, particularly 3- fluorophenyl and 4-fluorophenyl groups; chlorophenyl groups, particularly 3- chlorophenyl and 4-chlorophenyl groups; methylphenyl groups, particularly 4- methylphenyl groups; and methoxyphenyl groups, particularly 4-methoxyphenyl groups.
- lonizable groups include groups from which a proton can be removed (e.g., -COOH) or added (e.g., amines) and groups that can be quaternized (e.g., amines). All possible ionic forms of such molecules and salts thereof are intended to be included individually in the disclosure herein.
- salts of the compounds herein one of ordinary skill in the art can select from among a wide variety of available counterions that are appropriate for preparation of salts of this invention for a given application. In specific applications, the selection of a given anion or cation for preparation of a salt can result in increased or decreased solubility of that salt.
- the compounds of this invention can contain one or more chiral centers. Accordingly, this invention is intended to include racemic mixtures, diastereomers, enantiomers, tautomers and mixtures enriched in one or more stereoisomer.
- the scope of the invention as described and claimed encompasses the racemic forms of the compounds as well as the individual enantiomers and non-racemic mixtures thereof.
- any of the above groups which contain one or more substituents it is understood that such groups do not contain any substitution or substitution patterns which are sterically impractical and/or synthetically non-feasible.
- a composition, compound, complex, precursor, catalyst, or formulation of the invention such as a metal-ligand complex or a vapor-to-solid precursor, is isolated or substantially purified.
- an isolated or purified compound is at least partially isolated or substantially purified as would be understood in the art.
- a substantially purified composition, compound, complex, or formulation of the invention has a chemical purity of 95%, optionally for some applications 99%, optionally for some applications 99.9%, optionally for some applications 99.99%, and optionally for some applications 99.999% pure.
- metal-ligand complexes Disclosed herein is a new class of metal-ligand complexes. These metal- ligand complexes may comprise ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligands. These metal- ligand complexes may be useful for CVD or ALD formation of metal, metal oxides, metal nitrides, and other binary and higher-order metal containing phases on substrates, as well as to methods of making and using such precursor compounds.
- ⁇ 1 , ⁇ 2 - ⁇ , ⁇ - disubstituted- ⁇ -alkenyl ligands are defined here as organic groups in which a carbon atom at or near the end of a chain of four or more atoms forms a metal-carbon sigma bond ( ⁇ 1 binding mode) and a carbon-carbon double bond at or near the other end of the chain of atoms coordinates to the metal in a pi fashion ( ⁇ 2 binding mode).
- ⁇ 1 binding mode metal-carbon sigma bond
- ⁇ 2 binding mode carbon-carbon double bond at or near the other end of the chain of atoms coordinates to the metal in a pi fashion
- ⁇ 1 binding mode a metal-carbon sigma bond
- ⁇ 2 binding mode carbon-carbon double bond at or near the other end of the chain of atoms coordinates to the metal in a pi fashion
- FIG.11 identifies the carbon atom in the ⁇ -position (carbon labeled ‘C’) and identifies the atom in the ⁇ - position (atom labeled ‘E’, which may be C or Si, for example).
- These ligands have substituents R 1 and R 2 at the ⁇ -positions. These ligands do not have a ⁇ -hydrogen (i.e., each of the functional groups R 1 and R 2 at the ⁇ -position is not a hydrogen). These ligands disclosed herein have advantages over compounds that lack the two substituents at the ⁇ -positions.
- the ligand cis-bis(pent-4-en-1-yl), in cis- bis(pent-4-en-1-yl)platinum lacks two substituents at the ⁇ -positions.
- the presence of the two substituents at the ⁇ -positions of the carbon chain prevents decomposition of the metal-ligand complex via beta hydrogen elimination, and increases the thermal stability of metal-ligand complex containing the ligand(s) disclosed herein, such as those characterized by formula FX2 (e.g., ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligands) compared to complexes with ligand(s) that lack substituents at the ⁇ -position(s) of the chain.
- formula FX2 e.g., ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligands
- FIG.11 further identifies the carbon atom corresponding to the first olefin carbon atom and identifies the carbon atom corresponding to the second olefin carbon atom. Additionally, FIG.11 identifies the ⁇ -alkenyl.
- ⁇ indicates that the double bond is located at or near the opposite end of the chain of atoms in ligand L, relative to the first, or ⁇ position.
- ⁇ is 4 (first olefin carbon is the 4 th carbon in the chain, where the count starts at the carbon labeled ‘C’) in 2,2-dimethylpent-4-en-1-yl..
- the present invention may include methods for making metal- ligand complexes bearing at least one ligand characterized by formula FX2, which may be described as ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligands, and in another aspect the present invention relates to a method of depositing metal-containing layers or nanostructures on substrates by vaporizing metal-ligand complexes bearing ⁇ 1 , ⁇ 2 - ⁇ , ⁇ - disubstituted- ⁇ -alkenyl ligands and decomposing them, either in the absence or presence of other reactive gases, to form a film on a surface or other structure.
- formula FX2 formula
- the present invention may include methods for making neutral, volatile metal compounds bearing ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl ligands, which are useful for forming metal, metal oxides, metal nitrides, metal carbides, metal borides, and other binary and higher-order metal-containing thin films and nanostructures on substrates.
- the metal-ligand complexes disclosed herein are characterized by formula (FX1): ML x D y (FX1), wherein: M is a metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer selected from the range of 1 to 4; and each L is a mono-anionic ligand independently characterized by the formula FX2: and wherein: n is 0, 1, or 2 1 2 ; each R and R is independently selected from the group consisting of a halide and a substituted or unsubstituted C 1 -C 6 alkyl, C 3 -C 8 cycloalkyl, C 3 -C 8 heterocycloalkyl, C 1 -C 6 haloalkyl, C 6 - C 10 alkylaryl, C 1 -C 6 alkoxy, C 6 -C 10 aryl, C 6 -C 10 heteroaryl, silyl, C 2
- At least one of R 1 and R 2 is not a fluoride (F—) or a trifluoromethyl (CF 3 —) group. In some embodiments of these metal-ligand complexes, at least one of R 1 and R 2 is not a fluoride or a C1-C6 fluoroalkyl. In some embodiments of these metal-ligand complexes, each of both R 1 and R 2 is not a fluoride or a trifluoromethyl. In some embodiments of these metal-ligand complexes, each of both R 1 and R 2 is not a fluoride or a C1-C6 fluoroalkyl.
- the metal complexes disclosed herein are characterized by formula FX1: MLxDy (FX1) wherein: M is a metal chosen from the group consisting of: Li, Be, Mg, Ca, Sr, Ba, Al, Sc, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Ga, Sn, a lanthanide metal, or an actinide metal; x is equal to the oxidation state of M; each D is independently a neutral coordinating ligand; y is zero or an integer from 1 to 4; and each L is independently a ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl group that is characterized by the structure of formula FX2: wherein: n is 0, 1, or 2; R 1 and R 2 may be the same as or different from one
- the ligand L characterized by formula FX2, n is 0, 1, or 2. In an embodiment, where n is 0, the ligand L is characterized by the formula FX2a: In an embodiment, where n is 0 and L is characterized by FX2a, ligand L may be described as having atom E directly bonded to the first olefin carbon atom, and as being free of R 5 and R 6 .
- formula FX2 corresponds to formula FX2a when n is 0.
- the ligand L is characterized by the formula FX2b:
- ligand L may be described as having one carbon atom separating atom E from the first olefin carbon atom along the chain, and as having R 5 and R 6 present, as shown in FX2b.
- formula FX2 corresponds to formula FX2b when n is 1.
- the ligand L is characterized by the formula FX2c: In an embodiment, where n is 2 and L is characterized by FX2c, ligand L may be described as having atom E separated from the first olefin carbon by two carbon atoms along the chain. In an embodiment, when n is 2, R 5 and R 5’ may be the same or different, and R 6 and R 6’ may be the same or different.
- each of R 3 , R 4 , R 5 , R 5 ’, R 6 , R 6 ’, R 7 , R 8 , and R 9 is independently selected from the group consisting of a hydrogen, a halide, and a substituted or unsubstituted C1-C6 alkyl, C3-C8 cycloalkyl, C3-C8 heterocycloalkyl, C1-C6 haloalkyl, C6- C10 alkylaryl, C1-C6 alkoxy, C6-C10 aryl, C6-C10 heteroaryl, silyl, C2-C8 alkenyl, C2-C8 alkynyl, C 1 -C 6 hydroxyl, C 3 -C 10 arylene, C 3 -C 10 heteroarylene, C 2 -C 10 alkenylene, C 3 -C 10 cycloalkenylene, C2-C10 alkynylene, or any combination thereof.
- formula FX2 corresponds to formula FX2c when n is 2.
- Preferred metals for M are Li, Mg, Al, Cr, Mo, W, Mn, Re, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au or Zn.
- the metal center M may be Li, Mg, Rh, Pt or Ir.
- a small number of compounds bearing ligands resembling those of FX2 have been described previously. Examples include those reported by T. C. Flood, et al. (J. Am. Chem. Soc.1984, 106, 6077), S. P. Ermer et al. (Organometallics 1993, 12, 2634), C. G.
- these compounds have at least one ⁇ -hydrogen and/or the number (i.e., x in FX1) of mono-anionic ligands resembling FX2 is not equal to the oxidation number of the metal center. Additionally, it was not conventionally recognized these metal-ligand complexes may be useful as CVD or ALD precursors, or more generally vapor-to-solid precursors.
- the compounds characterized by formula FX1 may be prepared in a variety of suitable ways.
- One method to prepare the compounds characterized by formula FX1 is adding ⁇ 1 , ⁇ 2 - ⁇ , ⁇ -disubstituted- ⁇ -alkenyl magnesium bromide (a Grignard reagent) to a suitable starting material, such as a metal halide or a Lewis base adduct of a metal halide, followed by extracting or subliming the products from the reaction mixtures.
- a Grignard reagent an organolithium reagent may be used in some embodiments.
- the solvents that are suitable for preparation of the compounds of the present invention can be one or more of the followings: no solvent (solventless solid state reaction), ethers, polyethers, cyclic ethers, thioethers, amines (aliphatic or aromatic, primary, secondary, or tertiary), polyamines, nitriles, cyanates, isocyanates, thiocyanates, esters, aldehydes, toluene, saturated or unsaturated hydrocarbons (linear, branched, or cyclic), halogenated hydrocarbons, silylated hydrocarbons, amides or compounds containing combinations of any of the above functional groups, or mixtures of two or more of the above.
- solvents solventless solid state reaction
- ethers polyethers
- cyclic ethers cyclic ethers
- thioethers amines (aliphatic or aromatic, primary, secondary, or tertiary)
- polyamines aliphatic or aromatic, primary,
- the solvent system includes, for example, a solventless solid state reaction system, or a solution reaction employing either noncoordinating or coordinating solvents such as alkanes (e.g., pentane), ethers (e.g., diethylether), polyethers (e.g., 1,2-dimethoxyethane), cyclic ethers (e.g., tetrahydrofuran), aromatic solvents (e.g., toluene), or mixtures of two or more of the above.
- noncoordinating or coordinating solvents such as alkanes (e.g., pentane), ethers (e.g., diethylether), polyethers (e.g., 1,2-dimethoxyethane), cyclic ethers (e.g., tetrahydrofuran), aromatic solvents (e.g., toluene), or mixtures of two or more of the above.
- noncoordinating or coordinating solvents such as alkanes (e
- the ligands D that are suitable for use in the preparation of compounds characterized by formula FX1 include neutral ligands.
- examples of such ligands include ethers (R2O), amines (R3N), nitriles (RCN), isonitriles (RNC), phosphines (R3P), phosphites ((RO) 3 P), arsines (R 3 As), stibenes (R 3 Sb), sulfides (CS), monoalkenes (linear, branched, or cyclic), dienes (linear, branched, or cyclic), trienes (linear, branched, or cyclic), bicyclic alkenes, bicyclic dienes, bicyclic trienes, tricyclic dienes, tricyclic trienes, and alkynes, in which R groups are those made from one or more non- metal atoms.
- the R groups in the neutral ligands D are preferably selected from the group consisting of C1-C6 alkyl, C3-C8 cycloalkyl, haloalkyl, arylalkyl, C6-C10 aryl, substituted aryl, heteroaryl, acyl, silyl, alkenyl and alkynyl.
- the R groups may be the same as or different from one another or may represent one hydrocarbon chain.
- the neutral ligands D are selected from the groups of linear mono-ethers, linear polyethers, cyclic monoethers, cyclic polyethers, mono-amines, linear polyamines, cyclic monoamines, or cyclic polyamines.
- the metal complexes characterized by formula FX1 in the present invention may be decomposed on a substrate and form a layer containing one or more substances in the form of inorganic compounds including, for example, metal, metal oxides, metal nitrides, metal carbides, metal borides, or other binary and higher-order phases.
- a metal complex is preferably delivered and decomposed as a vapor in a metal organic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE), or atomic layer deposition (ALD) process.
- MOCVD metal organic chemical vapor deposition
- MBE molecular beam epitaxy
- ALD atomic layer deposition
- the complexes characterized by formula FX1 may be used in CVD processes, in which vapors of precursor complexes are introduced onto the substrate on which decomposition of the precursor molecules occurs to afford metal-containing solid material, such as a thin film. Thicker films can be obtained by longer exposure of the surface to the precursor.
- the compounds characterized by formula FX1 may also be used in ALD processes, which involves sequential exposure of a surface to two or more gases, one of which may be a metal-containing precursor. In a typical ALD process, the first reactant is introduced onto the substrate to form a thin layer of the first reactant.
- the conditions are chosen such that the deposition of this layer is self-limiting, such that further exposure leads to no additional deposition.
- the second reactant is introduced onto the substrate. The second reactant reacts with the thin layer of the first reactant. Again the conditions are chosen such that the deposition of this second layer is self-limiting, such that further exposure leads to no additional deposition. Then, the unreacted second reactants and byproducts from the surface reactions are pumped away. By repeating this cycle, the desired thickness of the films can be deposited.
- An apparatus for deposition of layers from gaseous metal complexes is typically pressure tight and can be evacuated. Thus, deposition processes are typically carried out under reduced pressure and the metal complexes are transported into the apparatus as vapors. Inert or reactive carrier gases, or other gaseous co-reactants can also be introduced into the apparatus. Decomposition of the precursors on a substrate is conducted by known methods such as thermal decomposition, plasma, radiation- induced decomposition, or photolytic decomposition. The principles of processes and apparatus for deposition of films are well known in the art.
- the vaporization of precursors may be carried out by conventional vaporization methods from solid precursors.
- the vaporization methods may also include the nebulization of solid precursors, where before the nebulization, solid precursors may be dissolved in organic solvents, including hydrocarbons such as decane, dodecane, tetradecane, toluene, xylene, and mesitylene, as well as ethers, esters, ketones, alcohols, or chlorinated hydrocarbons.
- the precursor solution may also be delivered onto a substrate by direct injection of the solutions. Carrier gas that is passed through or over the precursor may be used to enhance the vaporization of the precursor especially when higher precursor flux is needed.
- metal complexes in CVD or ALD processes affords layers containing one or more metals on substrates.
- Metal or metal carbides are often deposited if the metal complexes are decomposed under inert condition in which no other vapor except the metal complex vapor or inert gas such as argon, or in which a reducatant such as hydrogen, methanol, ethanol, or hydroquinone is added. If the decomposition is carried out under oxidizing atmosphere in which gas molecules containing oxygen such as water, oxygen, ozone, carbon dioxide or nitrogen dioxide is present, metal oxides are formed.
- the metal complexes in this invention may be used for making alloy or be used as dopants in small amounts in other phases: for example, the platinum compound characterized by formula FX1 may be used as the platinum source for Co–Cr–Pt alloy film.
- Example 1 Synthesis of (2,2-dimethylpent-4-en-1-yl)lithium. [0159] All experiments were carried out under vacuum or under argon by using standard Schlenk techniques. Solvents were distilled under nitrogen from sodium/benzophenone immediately before use.
- a 100 mL Schleck flask was charged with a glass-coated stirring bar, lithium granules (4-10 mesh, trace metals grade, 3.0 g, 432 mmol), pentane (30 mL) and 5- bromo-4,4-dimethylpent-1-ene (6.0 g, 34 mmol); the latter was added in one portion.
- the mixture was stirred for 24 h at room temperature and then was cooled to -20 °C and diluted by slow addition of diethyl ether (30 mL). The mixture was stirred at -20 °C for 10 h, and then the solvent was removed at -20 °C. The residue was extracted with pentane (2 ⁇ 25 mL).
- a 100 mL Schleck flask was charged with a glass-coated stirring bar, lithium granules (4-10 mesh, trace metals grade, 3.0 g, 430 mmol), pentane (20 mL), and 4- bromo-3,3- dimethylbutene (6.0 g, 37 mmol); the latter was added in one portion.
- the mixture was stirred at room temperature for 12 h and then was cooled to -20 °C and diluted by slow addition of diethyl ether (20 mL). The mixture was stirred at -20 °C this temperature for 12 h.
- the resulting mixture was treated with the Grignard reagent (23 mL of a 0.41 M solution in diethyl ether; 9.4 mmol), and afterward was stirred for 2 h at 0 °C and then warmed to room temperature.
- the mixture was filtered, the solid residue was washed with diethyl ether (20 mL), and the washing was filtered and added to original filtrate.
- the solvent was removed from the filtrate under reduced pressure.
- the resulting slurry was extracted with pentane (2 ⁇ 20 mL) and the solvent was removed under vacuum.
- the resulting yellow oil was purified by silica gel column chromatography to obtain the title compound as a light yellow oil.
- Example 7 Synthesis of [(2,3,5,6- ⁇ )-bicyclo[2.2.1]hepta-2,5-diene]( ⁇ 1 , ⁇ 2 -2,2- dimethyl-pent-4-en-1-yl)rhodium. [0179] The synthesis of this compound can be accomplished similar to that described for its iridium analog in example 5, except using the norbornadiene compound (NBD) 2 Rh 2 Cl 2 in place of (COD) 2 Ir 2 Cl 2 . The product was obtained as an orange oil.
- NBD norbornadiene compound
- COD COD
- FIG.5 shows ⁇ 150 nm platinum film grown from cis-bis( ⁇ 1 , ⁇ 2 -2,2- dimethylpent-4-en-1-yl)platinum on Si(100) under dynamic vacuum.
- FIG.6 which shows the X-ray diffractogram of the platinum film in FIG.5, indicating that the film contains nanocrystalline platinum.
- FIG.7 shows that the film in FIG.5 consists of platinum with some carbon impurity. The amount of carbon is comparable with that found for state-of-the-art platinum precursors in absence of a reactive gas (Thurier et al., Coordination Chemistry Reviews 2008, 252, 155–169; Schneider, et al., Chemical Vapor Deposition 2007, 13, 389–395; Maudez, et al., Chemical Vapor Deposition 2014, 20, 59-68).
- FIG.8 shows the decomposition rate of cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en- 1-yl)-platinum, which indicates that this compound more thermally stable than the 2,2- unmethylated analogue.
- this data shows that, in one embodiment of the present invention, films containing platinum can be grown at 250 o C from the precursor cis- bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum.
- Example 9 Exemplary compositions, formulations, and methods.
- R 1 and R 2 are alkyl groups, fluoroalkyl groups or other non-metal atoms or groups; R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 are hydrogen, alkyl groups, fluoroalkyl groups or other non-metal atoms or groups, and wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 are the same or different, and wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , and R 9 are connected to each other by alkyl groups or fluoroalkyl groups.
- any metal ligand complex of this Example wherein D is selected from the group consisting of 1,5-cyclooctadiene, bicyclo[2.2.1]hepta-2,5-diene, 1,5-hexadiene, ethylene, dibenzo[a,e]cyclooctene, N,N,N′,N′-tetramethylethylenediamine, and acetonitrile.
- D is selected from the group consisting of 1,5-cyclooctadiene, bicyclo[2.2.1]hepta-2,5-diene, 1,5-hexadiene, ethylene, dibenzo[a,e]cyclooctene, N,N,N′,N′-tetramethylethylenediamine, and acetonitrile.
- M is selected from the group consisting of lithium, magnesium, rhodium, iridium, platinum, ruthenium, and osmium.
- a substrate comprising a film or nanostructures comprising any metal ligand complex of this Example.
- a method for depositing metal containing films or nanostructures the method comprising vaporizing any metal ligand complex of this Example and decomposing the metal ligand complex on a substrate.
- Examples 10-12 provide experimental results demonstrating the use of metal- ligand complexes of the invention as hydrosilylation catalysts and precatalysts was experimentally evaluated. Experiments were carried out under argon using standard Schlenk techniques. The glassware was oven dried.
- HSiMe(OSiMe3)2 (MD’M) and triethylsilane (Oakwood) were stored over 3 ⁇ molecular sieves. Allyl glycidyl ether (Sigma-aldrich), 4-octyne (Sigma-aldrich) and benzene-d6 (Cambridge Isotope Laboratories) were obtained from commercial sources and used without purifications. The reaction progress was monitored by taking aliquots of the reaction mixtures, and immediately dissolve this mixture in benzene-d 6 to quench the reaction using dilution.
- the Examples 10 – 12 show that cis-Bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1- yl)platinum is a catalyst or a precatalyst for the hydrosilylation of alkene or alkynes.
- the rate of hydrosilylation reactions are relatively slow at 20 °C. For example, while no reaction is observed for a mixture of allyl glycidyl ether and HSiMe(OSiMe 3 ) 2 ), with 50 ppm loading, for 1h, a turnover number of 20000 can be reached for the same mixture within hours when activating, for example, by heating to above 50 °C.
- Example 10 Catalytic Hydrosilylation of allyl glycidyl ether using HSiMe(OSiMe3)2 (MD’M) as silane reagent and cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1- yl)platinum (50 ppm) as catalyst/precatalyst at 20 °C and 80 °C.
- FIG.12 provides 1 H NMR spectra of aliquots of the reaction mixture taken at different stages of hydrosilylation reaction.
- the initial mixture contains 2 equiv. allyl glycidyl ether (0.59 mL), 1 equiv.
- HSiMe(OSiMe 3 ) 2 (0.69 mL), 50 ppm (per Si-H) of cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum and benzene-d6 (10 ⁇ L).
- the reaction progress was characterized by comparing the integration of the Si–H resonance of 1 ( ⁇ ⁇ 5.0) with the integration of the SiCH2CH2CH2 resonance ( ⁇ 1.76) of the product 3.
- the Si–H resonance overlaps with an olefinic C–H resonance of 2.
- the integration due to 2 can be subtracted based on other resonances of 2. NMR spectrum of this aliquot suggest that 100% MD’M reacted within 30 min at 80 °C.
- Example 10 demonstrates the relatively slow reaction rate at 20 °C and rapid activation of Hydrosilylation reaction when heated.
- the slow rate 20 °C means that if this compound is used for curing of silicone, premature curing at the mixing stage can be suppressed.
- Example 10 also demonstrates the stability of the substrate in presence of catalyst/precatalyst.
- Example 11 Catalytic Hydrosilylation of allyl glycidyl ether using HSiMe(OSiMe3)2 (MD’M) as silane reagent and cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1- yl)platinum (50 ppm) as catalyst/precatalyst at 50 °C.
- FIG.13 provides 1 H NMR spectrum of an aliquot of a reaction mixture after being heated under argon for 30 min at 50 °C.
- the initial mixture contains 2 equiv. allyl glycidyl ether (0.59 mL), 1 equiv. HSiMe(OSiMe3)2 (MD’M) (0.69 mL), 50 ppm (per Si-H) of cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum and benzene-d6 (10 ⁇ L).
- the reaction progress was characterized by comparing the integration of the Si–H resonance of 1 ( ⁇ ⁇ 5.0) with the integration of the SiCH 2 CH 2 CH 2 resonance ( ⁇ 1.76) of the product 3.
- the Si–H resonance overlaps with an olefinic C–H resonance of 2.
- the integration due to 2 can be subtracted based on other resonances of 2. NMR spectrum of this aliquot suggest that 85% MD’M reacted within 30 min at 50 °C.
- Example 12 Catalytic Hydrosilylation of allyl glycidyl ether using triethylsilane as silane reagent and cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum (50 ppm per silane) as catalyst or precatalyst at 60 °C.
- FIG.14 provides 1 H NMR spectrum of an aliquot of a reaction mixture after being activated by heating under argon for 2 hours at a temperature of 60 °C.
- the initial mixture contains 2 equiv. allyl glycidyl ether (1.18 mL), 1 equiv. triethylsilane (0.80 mL), 50 ppm (per Si-H) of cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum and benzene-d6 (20 ⁇ L).
- Example 12 demonstrates that a likely broad scope of silanes can be used for hydrosilylation using the present catalyst/precatalyst.
- Example 13 Catalytic Hydrosilylation of 4-octyne using triethylsilane as silane reagent and cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum (50 ppm per silane) as catalyst or precatalyst at 20 °C in benzene-d6.
- cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum Under argon atmosphere, cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum (1.8 mg, 4.6 ⁇ mol) and 4-octyne (55 mg, 0.5 mmol) was dissolved in benzene-d6 (1.0 mL).
- FIG.15 provides 1 H NMR spectra of aliquots of the reaction mixture taken at different stages of hydrosilylation reaction.
- the initial mixture contains 1 equiv.4-octyne (55 mg), 1.1 equiv. triethylsilane (95 ⁇ L), 0.01 equiv.
- reaction progress was calculated based on the integration of CH 2 -C ⁇ C group of unreacted 4-octyne ( ⁇ 2.05) and the integration of the olefinic C-H resonance of products ( ⁇ ⁇ 5.5). NMR spectrum of this aliquot suggest that ⁇ 100% 4-octyne reacted within 16 hours at 20 °C. [0212] 1 H NMR spectrum of these aliquots of the reaction mixtures in benzene-d 6 show that reaction slowly take place at 20 °C.
- Example 14 demonstrates that a likely broad scope of substrates can be used for hydrosilylation using the present catalyst/precatalyst.
- Example 14 also demonstrates that cis-bis( ⁇ 1 , ⁇ 2 -2,2-dimethylpent-4-en-1-yl)platinum can be a precatalyst of a highly reactive catalyst.
- Example 15 Olefin Hydrosilylation with Slow-Release, Heat-Triggered Platinum(II) Dialkyl Catalysts
- PtR 2 stoichiometry
- R CH2SiMe2(vinyl) (1) or CH2SiMe2(allyl) (2), and their 1,5-cyclooctadiene adducts PtR2(COD), denoted 1-COD and 2-COD.
- 1-COD shows no hydrosilylation activity toward a number of olefin substrates even after several hours, but turnover numbers as high as 200,000 are seen after 4 h at 50 °C.
- the amounts of isomerized (i.e., internal) olefins, olefin hydrogenation products, and dehydrogenative silylation products are comparable to or smaller than those seen for platinum(0) carbene catalysts.
- the high turnover numbers and the latent reaction kinetics seen for 1-COD make this compound a potentially useful precatalyst for injection molding or solvent-free hydrosilylation applications.
- This example further shows that addition of small amounts (0.1 mol% per silane) of a consumable olefin inhibitor such as norbornadiene (NBD) or 1,3-divinyl-1,1,3,3-tetramethyldisiloxane (DVTMS) significantly increases the latency while maintaining the fast rate of catalyst activation at the end of the latency period.
- a consumable olefin inhibitor such as norbornadiene (NBD) or 1,3-divinyl-1,1,3,3-tetramethyldisiloxane (DVTMS) significantly increases the latency while maintaining the fast rate of catalyst activation at the end of the latency period.
- NBD norbornadiene
- DVDMS 1,3-divinyl-1,1,3,3-tetramethyldisiloxane
- the steric hindrance of these alkyl groups disfavors the reaction of PtR 2 (COD) with silane, 5 but the presence of the terminal vinyl or allyl groups, these ligands can promote the conversion of the PtR2(COD) compounds (in which the ligands are unidentate) into PtR2 compounds (in which they are bidentate); the latter are highly reactive and efficiently convert into the actual catalyst.
- Such an activation mechanism has several advantages: First, the relatively “slow-release” nature of catalyst generation reduces the concentration of active catalyst in solution, and thus disfavors association of the monomeric catalytic centers into colloidal Pt particles. 6 Second, the concentration of catalyst is low at the start of the catalysis, when the concentrations of the reactants are high, which allows a better control of the exotherm. Third, the multiple-step activation process allows further tuning of activation kinetics.
- consumable inhibitors may be introduced to tune the catalyst activation processes and make the reaction autoinductive (in an autoinductive reaction, the reaction products increase the reactivity of the catalyst, rather than directly converting reactants to products), 7 so that the difference of reactivity between high temperature and low temperature in a given period of time can be further improved.
- reaction autoinductive in an autoinductive reaction, the reaction products increase the reactivity of the catalyst, rather than directly converting reactants to products
- the compound 1-COD is highly soluble in organic solvents and silicone oligomers, and is stable under ambient conditions.
- the conversion of 1-COD to an active hydrosilylation catalyst involves three steps (FIG.16): (1) dissociation of the bound inhibitor (COD) from 1-COD to generate an unstable Pt II alkyl intermediate 1, (2) efficient conversion of the unstable Pt II alkyl intermediate 1 to the Pt 0 species, and (3) conversion of Pt 0 to a Pt II hydride 4 catalyst by reaction with silane.
- Addition of inhibitors can reduce the rate of step 2 or step 3 whereas generation of active catalyst consumes inhibitors, accelerates step 2 and step 3, and introduces autoinductive character in catalyst activation.
- Compound 1 is a low melting, thermally-sensitive liquid that decomposes within a few hours at room temperature under argon; compound 2 is a low melting, thermally-sensitive solid that decomposes within a week at room temperature under argon.
- a TGA experiment shows that 1-COD decomposes thermally at ⁇ 100 °C.
- the vinyl and allyl groups on silicon are coordinated to Pt in the PtR2 compounds 1 and 2, but are not coordinated to Pt in the adducts 1-COD and 2-COD.
- An alternative way to synthesize 1-COD is by treatment of the vinylic PtR 2 complex 1 with COD; 1 reacts similarly with dibenzo[a,e]cyclooctatetraene (DBCOT) to form 1-DBCOT and with norbornadiene to generate the adduct 1-NBD (FIG.17).
- DBCOT dibenzo[a,e]cyclooctatetraene
- 1-NBD is heat- and air-sensitive: it darkens in air within several minutes at room temperature.
- treatment of the allylic PtR 2 compound 2 with DBCOT generates 2-DBCOT; solid samples of this latter compound are stable in air at -20 °C.
- Unidentate olefins such as cyclooctene
- acyclic dienes such as 1,3-divinyltetramethyldisiloxane
- alkynes such as diphenylacetylene
- the Pt–C olefin distances to the methine and methylene carbon atoms in 2 are longer by 0.07 and 0.04 ⁇ , respectively, compared to those in 2 C .
- the Pt–C ⁇ –Si bond angle of 104.1(4)° in 2 is smaller than the Pt-C ⁇ -C ⁇ bond angle of 110.7(5)° in 2 C .
- the Si–C bond distances in 2 are not all the same: with respect to the Si–Me bond distances of 1.872(5) ⁇ , the Si–C ⁇ distance of 1.842(4) ⁇ is slightly shortened and the Si–C ⁇ distance of 1.888(5) ⁇ is slightly elongated.
- the resulting hyperconjugation (the ⁇ -silicon effect) lengthens the latter bond. 10-17 In 2, the hyperconjugation interaction may also stabilize the positive charge on the olefinic methine carbon atoms (induced by the unsymmetric coordination of the olefin to Pt).
- the ⁇ -and ⁇ - silicon effects can be represented as follows, in which the hyperconjugated resonance form corresponds to a platinum(II) allyl/silene structure: We believe these changes in the Si–C ⁇ bond lengths are relevant to the chemical properties of 1, 2, and some related compounds. 27 .
- Crystal Structures of the Adducts 1-DBCOT and 2-DBCOT Single crystals of the dibenzo[a,e]cyclooctatetraene adducts 1-DBCOT and 2-DBCOT were grown from pentane at -20 °C and from its melt at 4 °C, respectively. Crystal data are given in Table 1, and selected bond distances and angles are summarized in Table 2.
- the minor Cs isomer is more stable if the chain is short (four atoms, so that the two olefin groups are far apart) or long (six atoms, so that the two olefinic groups can orient perpendicular to the Pt square plane).
- the Cs isomer is disfavored because the chains are long enough for the two olefin groups to clash sterically, but not long enough for them to twist into the perpendicular conformation.
- the C2:Cs ratio is 2:1 for 2 vs. >100:1 for 2 C .
- the larger bite angle for the ligands in 1 vs.1 C brings the two olefinic groups closer to one another so that they interact more strongly and make the energies of the C2 and Cs isomers more different: the C2:Cs ratio is 7:1 for 1 vs.2:1 for 1 C .
- CH 2 CR 3 groups may also play a role.
- 1-DBCOT and 2-DBCOT show little dissociation of DBCOT.
- 1-NBD partially dissociates in benzene-d 6 at room temperature to form 1 and NBD (see SI); this behavior that probably is related to the higher air and thermal sensitivity of 1-NBD compared to 1-COD.
- the stability of 1- NBD can be increased by adding excess NBD to disfavor the dissociation: a solution of 1-NBD is indefinitely stable in air at -20 °C in the presence of 160 equiv of NBD.
- the bonding strengths of these three dienes to the PtR2 fragment can be assessed from their trans influence as deduced from the 1 J PtC coupling constant for ⁇ - CH 2 carbon of the alkyl groups (Table 3).
- the compound 3-COD 28 was chosen in order to determine whether the vinyl and allyl groups in 1-COD and 2-COD play an important role. [0240] All three compounds were assessed for their ability to catalyze the hydrosilylation of allyl glycidyl ether (AGE) with two silanes: HSiEt3 and HSiMe(OSiMe3)2 (MD′M).
- 1-COD has the longest latency under ambient conditions, and is the most catalytically active at lower loadings: for hydrosilylation of AGE and MD'M at 50 °C and 5 ppm loadings, the conversion is 100% complete after 4 h for 1-COD but only 10% complete for 2-COD.
- 1-COD shows excellent regioselectivity for anti-Markovnikov products, and generates almost no olefin hydrogenation or isomerization products, as we will discuss in more detail in the next section.
- the catalyst is active for the hydrosilylation of allyl glycidyl ether (AGE), vinylcyclohexene oxide (VCE), 1-octene, vinyltrimethoxysilane (VTMOS), and allyl methylmethacrylate (AMA).
- AGE allyl glycidyl ether
- VCE vinylcyclohexene oxide
- VTMOS vinyltrimethoxysilane
- AMA allyl methylmethacrylate
- the product polymer has a number-average molecular weight Mn of 146 kD, a weight-average molecular weight Mw of 275 kD and polydispersity index PDI of 1.88.
- Mn number-average molecular weight
- Mw weight-average molecular weight
- PDI polydispersity index
- olefin reduces the latency for the more reactive olefin substrates (1-octene or other aliphatic olefin substrates) at room temperature, but the less reactive substrates still show very long latency (Table 6). We will show that we can take advantage of the low reactivity of certain substrates to improve the latency of more reactive olefins.
- DMEC alkyne dimethyl ethynylcarbinol
- the reaction is characterized by an induction period: less than 5 % conversion of silane has occurred after 20 min, but shortly thereafter the reaction accelerates quickly.
- the reaction rate reaches a maximum at 70 minutes, at which time 40% of the silane has been converted, then slows due to consumption of reactants.
- the reaction reaches >90% conversion of silane after 120 min.
- the curve describing the concentration of hydrosilylation products as a function of time has a sigmoidal shape (FIG.29).
- the active species in Pt II -catalyzed hydrosilylation reactions are believed to be molecular Pt 0 species, which convert into Pt II silyl/hydride intermediates by non-rate determining oxidative addition of silane. 4
- the conversion of 1-COD to a Pt 0 species could occur either by thermal decomposition, or by reaction with silane. To distinguish these possibilities, we heated a mixture of 1-COD and olefin (2 equiv. per silane) for 2 h at 75 °C (conditions under which the hydrosilylation reaction reaches competition if silane is present).
- the first order rate constant is independent of the concentration of DBCOT (FIGs.32A-32B) clearly showing that the mechanism does not involve association of DBCOT before the rate determing step.
- Fitting of the rate of COD dissociation at four different temperatures between 39.7 and 69.7 °C to the Eyring equation gives cal mol -1 K -1 .
- the negative entropy of activation suggests that the mechanism is associative.
- the evidence demonstrates that the chelating complex 1 must be generated as a key intermediate in the catalysis.
- Steps 2 and step 3 are highly efficient and lead to essentially quantitative conversion from 1 to Pt 0 species.
- the molecular Pt 0 species can be converted to a Pt II hydride 4 catalyst by reaction with silane, which is suggested to be a fast reaction.
- rate k1k2[1-COD]/(k-1 +k2).
- NBD can be added in relatively large excess amount, and the latency of 1-NBD may be tuned by addition of different amounts of NBD.
- the compound 1-NBD is thermally unstable at room temperature in the absence of excess NBD due to the facile dissociation to form free 1, making it a pre- catalyst with little latency.
- this compound is stable for months at - 20 °C in the presence of a large excess of this olefin.
- less reactive olefins may be used as consumable inhibitors. When triggered by heat, these less reactive olefins can be rapidly consumed by hydrosilylation, and eventually their inhibitory effect disappears. As a result, this strategy can result in non-linear autoinductive kinetics for catalyst activation. Indeed, with 0.1 mol% (per silane) of added NBD or 1,3-divinyl-1,1,3,3-tetramethyldisiloxane (DVTMS), rapid conversion can still be reached at 80 °C, while the latency increased from ⁇ 0.5 h to > 4 h at room temperature (Table 8).
- these strongly coordinating inhibitors function either by inhibiting the reaction between silane and 1, or they stabilize the Pt 0 intermediate and slow the reaction with silane (see next section). Because the Pt 0 is generated in situ from a slow release catalyst, the concentration of Pt 0 is much smaller compared to catalytic reactions that employ Karstedf s catalyst, so only a very small amount of an inhibitor is needed to induce latency.
- This Pt 0 olefin complex reacts with silane to establish a fast pre-equilibrium with the Pt II silyl/hydride species B, and the rate determining step is the subsequent transfer, via a 5-coordinate intermediate, 40 of hydride to a bound olefin to give the Pt II silyl/alkyl species C.
- the rate laws seen for different olefins by proposing that the species L, which binds to Pt to generate the 5-coordinate intermediate, is in some cases the olefin, but in other cases (i.e. for more weakly-binding olefins) the silane (FIG. 22).
- strongly coordinating olefins stabilizes the molecular Pt 0 species, 6 reduces k ox /k red , and consequently reduces the rate of hydrosilylation of these substrates.
- this mechanism also explains why more strongly coordinating olefins react first: the strongly coordinating olefins will preferably bind to Pt 0 to form the olefin complex A, and as a result they will be selectively consumed first.
- strongly coordinating olefins can react with intermediate 1 and lead to inhibition of catalyst activation.
- 1-COD shows no reactivity for hours for a number of substrates at 20 °C, but turnover numbers as high as 200,000 are seen at 50 °C after 4 h for reactive olefins, with a product selectivity comparable to that seen for molecular platinum(0) carbene compounds.
- the absence of coloration and the excellent anti-Markovnikov selectivity suggest that the formation of colloidal platinum is suppressed.
- Step 1 is very slow at room temperature, but the rate increases exponentially at higher temperatures.
- Steps 2 and 3 are highly efficient, lead to essentially quantitative generation of active Pt 0 catalyst, but of the generation of this active catalyst is gradual owing to the slow release nature of step 1.
- the high turnover number and good selectivity can be attributed to the slow- release nature of 1-COD as a pre-precatalyst. Compared to adding unstable Pt 0 all at once, the lower concentration of Pt 0 in solution at the beginning of the catalysis inhibits the formation of unwanted colloidal Pt and reduces side reactions. Moreover, the slow release nature also significantly reduces the amount of inhibitor needed to suppress premature curing. [0283]
- the compound 1-COD is stable under ambient conditions and is easy to make; as a hydrosilylation catalyst, it is almost inactive at room temperature but converts to an active catalyst at 80 °C.
- the catalyst has a wide substrate scope and excellent anti-Markovnikov selectivity with minimal formation of side products such as isomerized olefins.
- the heat-triggered activity 1-COD makes this compound potentially useful as a catalyst to make cross-linked silicone polymers for applications such as injection molding.
- the high reactivity, low catalyst loading and good anti-Markovnikov selectivity make it also useful for solvent-free hydrosilylation reactions.
- dibenzo[a,e]cyclooctatetraene 46 PtCl2(1,5-cyclooctadiene), 47 cis/trans-PtCl2(SMe2)2, 48 and PtCl2(1,5-hexadiene) 49 were prepared as described elsewhere.
- the silanes HSiMe(OSiMe 3 ) 2 (MD′M) and HSiEt 3 (Oakwood) were stored over 3 ⁇ molecular sieves.
- SilicaFlash @ P60 silica gel was purchased from SiliCycle. Benzene-d 6 and toluene-d 8 were purchased from Cambridge Isotope Laboratories in 1-mL ampoules; for studies of the water- sensitive compounds 1 and 2, these NMR solvents were distilled under argon from sodium/benzophenone. [0285] Elemental analyses were performed by the University of Illinois Microanalytical Laboratory; combustion aids were used to obtain satisfactory carbon analyses. FTIR spectra were acquired on a Thermo Nicolet IR200 spectrometer as neat liquids or as mineral oil mulls between KBr plates, and processed using the OMNIC TM software package with automatic baseline corrections.
- the 1D 1 H and 13 C NMR data were recorded on a Varian Inova 400 spectrometer at 9.39 T, a Varian Inova 500 spectrometer at 11.74 T, a Varian Inova 600 spectrometer at 14.09 T, or a Bruker Avance III HD spectrometer equipped with a 5-mm BBFO CryoProbe at 11.74 T.
- the 1 H- 1 H NOE data and the 195 Pt NMR data were recorded on a Varian Inova 600 spectrometer at 14.09 T.
- the solution of 1 was cooled to 0 °C and added to dibenzo[a,e]cyclooctatetraene (0.10 g, 0.49 mmol) at room temperature. After the mixture had been stirred at 20 °C for 30 min, all the solid dissolved and a light yellow solution formed.
- the pentane was removed under vacuum, and the product was purified by silica gel column chromatography, eluting first with pentane to remove excess DBCOT, and then with diethyl ether to elute the product.
- a stock solution of 1-COD (15.0 mg, 0.030 mmol) in benzene-d6 (1 mL) was prepared, and 100 ⁇ L of this solution was treated with a solution containing the desired amount of DBCOT (between 1 and 20 equiv.) in benzene-d6 (650 ⁇ L).
- the resulting solution was quickly mixed and transferred to an NMR tube, and immediately inserted into the NMR spectrometer that had been equilibrated to desired temperature.
- the sample was allowed to equilibrate in the probe temperature for 5 min, and then 1 H NMR spectra were acquired at desired time intervals; a recycle delay of 5 s was used to ensure quantitative analysis.
- Carbon-Silicon Hyperconjugation and Strain-Enhanced Hyperconjugation Structures of N-Methyl 2- and 4-tert-Butyldimethylsilylmethyl Pyridinium Cations. Organometallics 2007, 26, 1361-1364.
- Isotopic variants of a molecule are generally useful as standards in assays for the molecule and in chemical and biological research related to the molecule or its use. Methods for making such isotopic variants are known in the art. Specific names of compounds are intended to be exemplary, as it is known that one of ordinary skill in the art can name the same compounds differently.
- Certain molecules disclosed herein may contain one or more ionizable groups [groups from which a proton can be removed (e.g., -COOH) or added (e.g., amines) or which can be quaternized (e.g., amines)]. All possible ionic forms of such molecules and salts thereof are intended to be included individually in the disclosure herein. With regard to salts of the compounds herein, one of ordinary skill in the art can select from among a wide variety of available counterions those that are appropriate for preparation of salts of this invention for a given application. In specific applications, the selection of a given anion or cation for preparation of a salt may result in increased or decreased solubility of that salt.
- a bond represented by (a squiggly or wavy line) refers to a bond having any angle or geometry, such as in the case of a chemical species exhibiting stereochemistry such as chirality.
- the compound characterized by formula (FX100): may correspond to one or more compounds, such as those characterized by the formulas (FX100a), (FX100b), (FX100c), and (FX100d):
- a bond represented as a non-wavy or non-squiggly line such as a may exhibit more than one stereochemical configuration, such as chirality.
- the compound characterized by formula (FX100e) may correspond to one or more compounds, such as those characterized by the formulas (FX100a), (FX100b), (FX100c), and (FX100d) [0372] Every composition, formulation, catalyst, precursor, complex, combination thereof, or method described or exemplified herein can be used to practice the invention, unless otherwise stated.
- composition of matter when composition of matter are claimed, it should be understood that compounds known and available in the art prior to Applicant's invention, including compounds for which an enabling disclosure is provided in the references cited herein, are not intended to be included in the composition of matter claims herein.
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US20140179946A1 (en) * | 2012-12-21 | 2014-06-26 | Governors Of The University Of Alberta | Transition metal catalysts for hydrogenation and hydrosilylation |
US20160009747A1 (en) * | 2013-03-04 | 2016-01-14 | President And Fellows Of Harvard College | Platinum metallacycles comprising n, p, or as ringatoms and their use as catalysts in 1,2-hydrosilylation reactions of dienes |
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US20160009747A1 (en) * | 2013-03-04 | 2016-01-14 | President And Fellows Of Harvard College | Platinum metallacycles comprising n, p, or as ringatoms and their use as catalysts in 1,2-hydrosilylation reactions of dienes |
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