WO2021180010A1 - Rock breaking device - Google Patents

Rock breaking device Download PDF

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Publication number
WO2021180010A1
WO2021180010A1 PCT/CN2021/079367 CN2021079367W WO2021180010A1 WO 2021180010 A1 WO2021180010 A1 WO 2021180010A1 CN 2021079367 W CN2021079367 W CN 2021079367W WO 2021180010 A1 WO2021180010 A1 WO 2021180010A1
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WO
WIPO (PCT)
Prior art keywords
ripper
weight
cylinder
chamber
rock breaking
Prior art date
Application number
PCT/CN2021/079367
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French (fr)
Chinese (zh)
Inventor
凌杰
Original Assignee
成都市猎石者破岩科技有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202010790518.5A external-priority patent/CN111877443B/en
Application filed by 成都市猎石者破岩科技有限责任公司 filed Critical 成都市猎石者破岩科技有限责任公司
Publication of WO2021180010A1 publication Critical patent/WO2021180010A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
    • E02F5/32Rippers

Definitions

  • At least one embodiment of the present disclosure relates to a rock breaking device.
  • the rock-breaking device In rock-breaking operations where the hardness of the rock formation is not particularly large, the rock-breaking device equipped with a ripper on the excavator is widely used due to its flexibility and high efficiency.
  • the rock-breaking device usually includes a boom, a forearm and a ripper, and is driven by a hydraulic cylinder. To drive the big arm, the forearm and the ripper, so that the rock-breaking part of the ripper is in contact with the rock formation to break the rock.
  • some rock breaking devices may not be equipped with a forearm.
  • At least one embodiment of the present disclosure relates to a rock breaking device.
  • At least one embodiment of the present disclosure provides a rock breaking device, including: a ripper, including a ripper, a connection part, a first weight part and a second weight part, the first weight part and the second weight part Oppositely arranged, the ripper is connected to the first weight part and the second weight part through the connecting part; the forearm is hinged to the ripper through the first hinge point; and the ripper oil cylinder, so One end of the ripper cylinder is hinged with the arm through a second hinge point, and the other end of the ripper cylinder is hinged with the ripper through a third hinge point, wherein the first weight part and the first A first cavity is arranged between the two weight parts, and at least a part of the ripper oil cylinder and at least a part of the forearm are located in the first cavity.
  • At least a part of the ripper oil cylinder and at least a part of the forearm are arranged in the first chamber in a vertical direction or a longitudinal direction; the ripper oil cylinder When fully recovered, the part of the forearm located in the first chamber is the part during recovery; when the ripper cylinder is fully extended, the part of the forearm located in the first chamber is the extended part; the part of the side area during recovery is The side area of the part when extended is more than 5 times.
  • the connecting part is sandwiched between the first weight part and the second weight part, and the first chamber is located far from the connecting part.
  • the length of the first cavity in the vertical direction is greater than the thickness of the connecting part in the transverse direction.
  • the rock breaking device when the ripper cylinder is recovered to the shortest position, in the lateral direction, at least half of the ripper cylinder is located in the first chamber.
  • the ripper has a rock breaking part located at the end of the ripper far away from the connecting part, and the ripper is located at the interface
  • the weight and volume of the part far away from the rock breaking part are respectively greater than the weight and volume of the part of the ripper located on the interface near the rock breaking part, and the interface is the hinge axis of the first hinge point And the plane where the hinge axis of the third hinge point is located.
  • the weight and volume of each of the first weight portion and the second weight portion are respectively greater than those of the ripper located near the interface 50% of the weight and volume of the broken part.
  • the rock breaking device when the ripper cylinder is recovered to the shortest position, more than half of the weight or volume of the forearm in the lateral direction is located in the first chamber.
  • the rock breaking device provided according to some embodiments of the present disclosure further includes a boom.
  • One end of the boom is hinged with the upper body of the excavator at the seventh hinge point, and the other end of the boom is hinged with the forearm at the eighth hinge point.
  • One end of the cylinder is hinged with the boom at the ninth hinge point, the other end of the stick cylinder is hinged with the forearm at the tenth hinge point, one end of the lifting cylinder is hinged to the upper car body, and the other end of the lifting cylinder is hinged with the boom at the thirteenth point.
  • the hinge point when the stick cylinder and ripper cylinder are fully recovered,
  • the shortest distance between the first weight portion and the second weight portion and the thirteenth hinge point is the first distance, and the axial distance of the two lifting cylinders is the second distance; the first distance is smaller than the second distance.
  • the rock breaking device provided by some embodiments of the present disclosure, when the ripper cylinder is fully recovered, in the lateral direction, at least 25% of the length of the ripper cylinder is located in the first chamber.
  • the rock breaking device when the ripper cylinder is fully recovered, in the lateral direction, at least 25% of the side area of the forearm is located in the first chamber.
  • the first weight portion and the second weight portion have a cavity, and a filler is provided in the cavity.
  • the first weight portion is provided with a chamber A and a chamber B, a partition is provided between the chamber A and the chamber B without sharing a space, and the chamber B is sealed Filling is provided on the ground, and the chamber A is provided with an inlet and outlet, and the filler with adjusted weight can enter or exit the chamber A through the inlet and outlet.
  • the material inlet and outlet include an upper opening and a lower opening, and the upper opening can be located above the lower opening.
  • the chamber A can be located in front of the chamber B.
  • the rock breaking device further includes: a carrier; a boom, one end of the boom is connected to the carrier through a seventh hinge point, and the boom The other end is hinged with the arm through the eighth hinge point; a lifting cylinder, one end of the lifting cylinder is hinged to the carrier, and the other end of the lifting cylinder is hinged to the boom, so The lifting cylinder can telescopically drive the boom to move up and down around the seventh hinge point; and an arm cylinder, one end of the arm cylinder is hinged with the boom through a ninth hinge point, the arm cylinder The other end is hinged with the forearm through a tenth hinge point.
  • the weight of the ripper is greater than the weight of the big arm, and the weight of the ripper is greater than the weight of the forearm.
  • the rock breaking device provided according to some embodiments of the present disclosure further includes a carrier, the carrier includes an excavator, the excavator has an upper body, a lower body, and a running mechanism, and the upper body is rotatably connected In the lower car body, the running mechanism is provided on the lower car body.
  • the rock breaking device further includes a carrier, the carrier includes an excavator, and the excavator has an upper body, a lower body, and a walking mechanism.
  • Figure 1 is a schematic diagram of a rock breaking device provided by an embodiment of the present disclosure (a side view when the stick cylinder and the ripper cylinder are partially extended);
  • Figure 2 is a front view of a rock breaking device provided by an embodiment of the present disclosure
  • FIG 3 is a schematic diagram of a rock breaking device provided by an embodiment of the disclosure (a side view when the stick cylinder and the ripper cylinder are fully recovered);
  • FIG. 4 is a schematic diagram of a rock breaking device provided by an embodiment of the disclosure (a side view when the stick cylinder is fully recovered and the ripper cylinder is fully extended);
  • Figure 5 is a structural diagram of the ripper in the rock breaking device provided by an embodiment of the present disclosure.
  • Fig. 6A is a side view of the ripper in the rock breaking device provided by an embodiment of the present disclosure
  • Fig. 6B is a side view of the forearm in the rock breaking device provided by an embodiment of the present disclosure
  • FIG. 7A is a cross-sectional view of the first weight part and the connecting part in the rock breaking device provided by an embodiment of the present disclosure
  • FIG. 7B is a cross-sectional view of the first weight part, the connecting part and the soil loosening part in the rock breaking device provided by an embodiment of the present disclosure
  • Fig. 7C is a structural diagram of a rock breaking device provided by an embodiment of the present disclosure.
  • Figure 8 is a side view of a ripper
  • Figure 9 is a state diagram when the oil tank of the ripper is fully recovered
  • Figure 10 is the state diagram when the ripper is fully extended
  • Figure 11 is a partial schematic diagram of the forearm in the first chamber when the ripper is fully recovered
  • Figure 12 is a partial schematic diagram of the forearm in the first chamber when the ripper is fully extended
  • Figure 13 is a side view when the stick cylinder and the ripper cylinder are fully recovered
  • Figure 14 is a top view of the stick cylinder and the ripper cylinder when fully recovered
  • Fig. 15 is a cross-sectional view of a weight portion having a first chamber and a second chamber.
  • the vertical direction is the direction from top to bottom, and the vertical direction It is the direction of gravity, and the horizontal direction is the direction perpendicular to the vertical direction.
  • the vertical direction in FIG. 1 is the direction from top to bottom.
  • the direction of rotation of the upper body of the excavator relative to the lower body is transverse.
  • the lateral direction is a direction perpendicular to the opposite side surfaces of the first weight portion and the second weight portion, but is not limited thereto.
  • the rotation direction of the upper body of the excavator relative to the lower body is consistent with the lateral direction defined by the direction perpendicular to the opposite side surfaces of the first weight portion and the second weight portion.
  • the horizontal direction in FIG. 1 is a direction perpendicular to the paper surface.
  • the longitudinal direction is a direction perpendicular to the lateral direction in a plane perpendicular to the vertical direction, but is not limited thereto.
  • the longitudinal direction in FIG. 1 is from left to right or from right to left.
  • the hinge part refers to the position where two or more components are connected, which usually includes the hinge hole, contact surface (mating surface), hinge axis, etc. required for the connection of the components. At least one component’s hinge hole is relative to The hinge shaft rotates.
  • the components are connected by a hinge shaft, and the components can rotate around the hinge shaft.
  • the performance of the rock breaking device can be greatly improved.
  • the weight and volume of the upper part of the ripper are relatively larger. Therefore, it is easy to install functional components such as the shock device and the counterweight in the ripper, and the oil cylinder of the ripper can also obtain a larger installation space.
  • sliding counterweights are provided on the boom to adjust the center of gravity of the rock breaking device, but the weight of the ripper is limited and the energy loss is large.
  • the ripper Due to the large weight and volume of the ripper, it is easy to cause the position of the ripper to be too far away from the carrier, such as an excavator, which results in a larger lifting load of the lifting cylinder when the total weight of the rock breaking device is equal. Lifting becomes slower, which affects the rock breaking efficiency. If the longitudinal width of the forearm is sacrificed, the longitudinal structural strength of the forearm is likely to be adversely affected.
  • a first cavity is provided in the ripper, so that part or all of the ripper oil cylinder is located in the first cavity, so that the ripper oil cylinder is not easily damaged.
  • the smallest part of the forearm is also located at the first cavity of the ripper.
  • the ripper and the forearm share the space in the horizontal direction, which is beneficial to the position distribution of the forearm and the ripper in the longitudinal direction.
  • the rock breaking device provided by the embodiment of the present disclosure includes an excavator as an example, but is not limited to this.
  • FIGS. 1 to 4 are schematic diagrams of a rock breaking device provided by an embodiment of the disclosure.
  • Figure 1 is a side view of the stick cylinder and the ripper cylinder partially extended
  • Figure 2 is the front view of the rock breaking device
  • Figure 3 is the side view when the stick cylinder and the ripper cylinder are fully recovered
  • Figure 4 is the stick The side view when the oil cylinder is fully recovered and the ripper oil cylinder is fully extended
  • FIG. 5 is a structural diagram of the ripper in the rock breaking device provided by an embodiment of the present disclosure
  • FIG. 6A is the rock breaking device provided by an embodiment of the present disclosure The side view of the ripper
  • Figure 6B is a side view of the forearm in the rock breaking device provided by an embodiment of the disclosure.
  • a rock breaking device provided by an embodiment of the present disclosure includes: a ripper 6, a forearm 5, and a ripper cylinder 9.
  • the ripper 6 includes a ripper portion 204, a connecting portion 203 (as shown in FIG. 5, the connecting portion 203 is not shown in FIGS. 1 to 4), a first weight portion 201, and a second weight portion. ⁇ 202 ⁇ Department 202.
  • the first weight portion 201 and the second weight portion 202 are arranged opposite to each other.
  • the soil loosening part 204 is connected to the first weight part 201 and the second weight part 202 through the connecting part 203, and a first cavity 301 is provided between the first weight part 201 and the second weight part 202.
  • the forearm 5 is hinged with the ripper 6 through the first hinge point 101.
  • the forearm 5 is hinged with the first weight portion 201 and the second weight portion 202 through the first hinge point 101.
  • one end of the ripper cylinder 9 is hinged with the arm 5 through a second hinge point 102, and the other end of the ripper cylinder 9 is hinged with the ripper 6 through a third hinge point 103.
  • the other end of the ripper cylinder 9 is hinged with the first weight portion 201 and the second weight portion 202 through a third hinge point 103.
  • FIGS. 1 to 4 when the ripper oil cylinder is completely recovered, at least a part of the ripper oil cylinder 9 and at least a part of the arm 5 are located in the first chamber 301.
  • the description shall be based on the side area of the forearm 5, which occupies at least 25% of the side area of the forearm 5; similarly, the amount of at least a part of the ripper cylinder 9 is The length of the oil tank of the ripper is explained, and it occupies at least 25% of the length of the oil tank of the ripper.
  • the ripper cylinder 9 When the ripper cylinder 9 is extended, the amount of the forearm 5 and the ripper cylinder located in the first chamber 301 will be significantly reduced; for example, the third hinge point 103 can also be set as the first hinge point 101 shown in the figure. Ear plate (not shown on the figure) to reduce the thickness and reduce the length of the connecting shaft.
  • the third hinge point 103 in addition to the shape shown in Figs. 1 to 6B, the third hinge point 103 includes two ear plates, and the two ear plates are arranged at the connecting portion 203; , The ear plate can also be arranged at the front position above the soil loosening part 204.
  • the ripper cylinder 9 can be located in the first chamber 301, or At least a part of the forearm 5 is located in the first chamber 301, or at least a part of the ripper cylinder 9 and at least a part of the forearm 5 are both located in the first chamber 301, so as to protect and loosen the ripper cylinder 9
  • the earthenware cylinder 9 and the forearm 5 share the space of the first chamber 301 in the lateral direction.
  • the ripper cylinder 9 is located in the first chamber 301, and its structural features and effects are different from those of the conventional rock breaking device.
  • the ripper cylinders are located on two oppositely arranged ripper Between the ear plates, the weight and volume of the ear plates of the ripper are relatively small in technology, and they can only play the role of connecting the oil tank of the ripper and the ripper.
  • Figure 9 is the state when the ripper oil cylinder 9 is fully recovered;
  • Figure 10 is the state when the ripper oil cylinder 9 is fully extended;
  • the shaded part in Figure 11 is the ripper
  • the arm 5 is located in the first chamber 301 (that is, the part 42 at the time of recovery);
  • the shaded part in Figure 12 is the part of the arm 5 in the first chamber 301 (and extended Time part 43).
  • the area of the side of the part 42 at the time of recovery is much larger than the area of the side of the part 43 at the time of extension. In most cases, the area of the side of the part 42 at the time of recovery is more than 5 times the area of the part 43 at the time of extension.
  • the area of the part 42 at the time of recovery is 1.8 square meters
  • the area of the part 43 at the time of extension is 0.3 square meters.
  • the interface 14 (refer to FIG. 6A) is a plane where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located.
  • the rock breaking part 15 is located at the end of the soil loosening part 204.
  • the rock breaking part 15 is located at one end of the soil loosening part 204 away from the connecting part 203.
  • the end of the loosening part 204 away from the first weight part 201 and the second weight part 202 is the rock breaking part 15, and the rock breaking part 15 is usually a detachable bucket tooth to facilitate replacement after wear.
  • the bucket teeth are in contact with the rock formation.
  • the loosening part 204 enters the loosened rock formation along with the breaking part 15 while the first weight part 201 and the second weight part 202 do not enter.
  • the length of the loosening part 204 Determines the depth that can break the rock.
  • the length of the loosening part 204 should be comprehensively measured according to the hardness of the rock formation and work efficiency. The longer the length of the loosening part 204, the smaller the digging force of the breaking part 15 under the same conditions.
  • the length of the loosening part can be set to be relatively large, which is more conducive to the improvement of work efficiency. If the rock layer hardness is relatively large, the length of the loosening part 204 is set to be relatively small .
  • the loosening part 204 and the connecting part 203 can be integrally arranged, for example, made of a single steel. Since the loosening part 204 is subjected to greater force, higher strength steel should be used; the loosening part 204 and the connecting part 203 can also be passed through After the first weight part 201 and the second weight part are separately manufactured, they can be connected to the connecting part 203 by welding. This way makes the ripper 6 have better structural strength and integrity, which is beneficial for rock breaking. The weight of the first weight part 201 and the second weight part 202 is transmitted to the rock breaking part 15.
  • the first weight portion 201 and the second weight portion 202 can also be detachably connected to the connecting portion 203 by bolts and pins, etc.
  • the structure of the ripper 6 in a detachable connection mode is compared with the welding connection method
  • the strength is relatively low, and it is relatively unfavorable for the first weight portion 201 and the second weight portion 202 to transmit gravity to the rock breaking portion 15.
  • the first weight portion 201 and the second weight portion 202 and the connecting portion 203 and the loosening portion 204 can also be processed by a single steel. This method is usually expensive, but the use effect is better; it can also be formed by casting at one time. Its use effect is also better.
  • scarifiers can also be made of other materials and methods, such as 3D printing.
  • the rock breaking device also includes a boom 4 and a stick cylinder 8.
  • One end of the big arm 4 is connected to the carrier 112 through a seventh hinge point 107, and the other end of the big arm 4 is hinged to the small arm 5 through an eighth hinge point 108.
  • One end of the arm cylinder 8 is hinged with the boom 4 through a ninth hinge point 109, and the other end of the arm cylinder 8 is hinged with the arm 5 through a tenth hinge point 1010.
  • a connecting portion may also be provided between the first weight portion 201 and the second weight portion 202 in the upper part of the first chamber 301 (Not shown in the figure), for example, it is arranged above the first weight portion 201 and the second weight portion 202 to increase the structural strength, that is, the first cavity 301 does not penetrate the ripper 6 in the vertical direction. As long as the first weight portion 201 and the second weight portion 202 do not touch the forearm 5 and the ripper cylinder 9 during operation.
  • the width of the first weight portion 201 and the second weight portion 202 in the lateral direction is wider, and the first weight portion 201 and the second weight portion 202 It also has a relatively large weight.
  • the ripper cylinder 9 may not be in the first chamber 301 in the lateral direction.
  • at least a part of the forearm 5 is located in the first chamber 301, and the lateral space can also be fully utilized to facilitate the setting of the center of gravity of the rock breaking device.
  • the arm cylinder 8 when the arm cylinder 8 is completely recovered and the arm 5 is not located in the first chamber 301, in order not to make the width of the first weight portion 201 and the second weight portion 202 too large in the lateral direction, the first weight portion 201 and The length of the second weight portion 202 facing upward is longer, which can also make the first weight portion 201 and the second weight portion 202 have a larger weight, and can also make full use of the lateral space to facilitate the setting of the center of gravity of the rock breaking device;
  • the ripper oil cylinder When the ripper oil cylinder is fully recovered, the ripper oil cylinder 9 will be located in the first chamber 301.
  • the ripper oil cylinder 9 if the ripper oil cylinder 9 is completely recovered, most of the ripper oil cylinder 9 and a part of the forearm 5 are located in the first chamber at the same time, the effect will be better.
  • the ripper oil cylinder 9 is located in the first chamber 301, which also prevents the ripper oil cylinder 9 from contacting obstacles and causing damage to the piston rod or pipeline. Such a structural arrangement makes the ripper oil cylinder less likely to be damaged when the ripper is heavy, or the ripper and the forearm can share space in the lateral direction.
  • the ripper oil cylinder 9 is located in the first chamber 301 and is not limited to the length of the ripper oil cylinder 9 located in the first chamber 301.
  • the projection in the lateral direction can also be understood in the lateral direction, as well as the view from the lateral direction.
  • more than half of the ripper oil cylinder 9 is located in the first chamber 301 in the lateral direction, so as to achieve a better effect of protecting the ripper oil cylinder 9.
  • Such a structural arrangement makes the ripper oil cylinder 9 less susceptible to damage when the weight of the ripper 6 is large, or enables the ripper 6 and the forearm 5 to share space in the lateral direction.
  • At least a part of the ripper cylinder 9 and at least a part of the arm 5 are located in the first chamber 301, and at least a part of the ripper cylinder 9 and at least a part of the arm 5 are in a vertical position. It is arranged in the first chamber 301 in the direction or longitudinal direction. Therefore, the first chamber 301 can be fully utilized, and the ripper cylinder 9 and the forearm 5 are respectively arranged in different parts of the first chamber 301, sharing the first chamber without interfering with each other.
  • At least a part of the ripper oil cylinder 9 and at least a part of the arm 5 are arranged in the first chamber 301 in the vertical direction or longitudinally, which may mean that at least a part of the ripper oil cylinder 9 and the arm 5 are in use. At least a part of ⁇ is arranged in the first chamber 301 in the vertical direction or the longitudinal direction.
  • the connecting portion 203 is sandwiched between the first weight portion 201 and the second weight portion 202, the first cavity 301 is located on the side of the connecting portion 203 away from the ripper portion 204, and the first cavity
  • the length of the chamber 301 in the vertical direction is greater than or equal to the thickness of the connecting portion 203 in the lateral direction.
  • the thickness of the connecting portion 203 is also the lateral width of the first cavity 301.
  • the length of the first chamber 301 in the vertical direction is greater than the length (thickness) of the connecting portion 203 in the lateral direction, so that the first weight portion 201 and the second weight portion 202 can have a larger weight.
  • the width of the joint between the loosening part 204 and the first weight part 201 and the second weight part 202 will not be too large, which is more conducive to rock breaking operations.
  • the reason is that the position is at the upper part of the loosening part 204.
  • the soil part 204 completely enters the rock formation, the volume of the broken rock layer will increase.
  • the upper part of the rock layer is loose rock. Letting some loose rocks above the loose soil part 204 is beneficial to obtain a greater rock breaking depth. Damage to the ripper oil cylinder and other components, if the width of the connecting portion 203 is too large, it is likely to block loose rocks.
  • the length 41 of the first chamber 301 in the vertical direction is the most from the interface 14 to the first weight portion 201 or the second weight portion 202. Strengths prevail.
  • the weight part cannot enter the rock formation during operation.
  • the loosening part 204 completely enters the rock formation, there are usually some loose rocks that can be located in a part of the position above the loosening part 204, which is conducive to the depth and efficiency of rock breaking; For this reason, the lateral width of the position cannot be too large, and the width of the position above the weight part that is not prone to contact can be set relatively large (not shown in the figure), so that the weight part has a larger weight, and then Improve the cutting force.
  • the longitudinal length of the connecting portion 203 it is generally proportional to the distance from the third hinge point 103 to the first hinge point 101. When the distance from the first hinge point 101 to the third hinge point 103 is greater, the longitudinal length of the connecting portion 203 can be The setting is relatively large, which is conducive to obtaining better structural strength of the connection.
  • the first weight portion 201 and the second weight portion 202 are respectively located on both sides of the first chamber 301.
  • the first weight portion 201 and the second weight portion 202 are used to increase the weight of the ripper 6 and have relatively large weight and volume. .
  • two weight parts are provided, of course, other numbers of weight parts can also be provided; for example, 3 weight parts, 4 weight parts, 6 weight parts, etc. are provided.
  • two first chambers 301 can be provided, two ripper oil cylinders can be provided, and one ripper oil cylinder can be provided for each first chamber 301, and so on, but not limited to this .
  • two weight parts: a first weight part 201 and a second weight part 202 are provided as an example for description.
  • the first chamber 301 penetrates the ripper 6 in the longitudinal direction or upwards at the middle position of the ripper 6 away from the ripper 204, and the ripper 204 is connected by the connecting part 203.
  • the first weight portion 201 and the first weight portion 202, and the connecting portion 203 is located near the interface 14.
  • the interface 14 is shown in FIG. 6A, and the ripper 6 is in contact with the rock formation through the rock breaking part 15 to break the rock.
  • the interface 14 is a plane where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located.
  • the weight and volume of the portion 61 of the ripper 6 located at the interface 14 away from the rock breaking part 15 are respectively larger than the part 62 of the ripper 6 located at the interface 14 near the rock breaking part 15 Therefore, the ripper 204 has a smaller volume, which is beneficial for rock entry, and at the same time, it is advantageous for the ripper 6 to have a larger weight.
  • FIG. 1 the weight and volume of the portion 61 of the ripper 6 located at the interface 14 away from the rock breaking part 15 are respectively larger than the part 62 of the ripper 6 located at the interface 14 near the rock breaking part 15 Therefore, the ripper 204 has a smaller volume, which is beneficial for rock entry, and at the same time, it is advantageous for the ripper 6 to have a larger weight.
  • the ripper 6 is divided into two parts according to the interface 14, that is, is divided into a part 61 and a part 62 located on both sides of the interface 14, respectively.
  • the portion 61 may be referred to as the first portion
  • the portion 62 may be referred to as the second portion.
  • each of the first weight portion 201 and the second weight portion 202 are respectively greater than 50% of the weight and volume of the portion of the ripper 6 located at the interface 14 near the rock breaking portion 15, which is beneficial to loosen
  • the loosening part 204 of the soil tool has a reasonable length to obtain a larger weight, which reduces the energy transmission of the oil cylinder of the soil tool, reduces energy loss, and improves the rigid transmission capacity of the gravity transmission of the rock breaking device to the rock breaking part 15.
  • the interface 14 refers to a surface formed in the transverse direction by the axis of the first hinge point 101 and the third hinge point 103, and is a virtual surface used to describe the structure of the ripper 6.
  • the interface 14 refers to the surface where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located.
  • the ripper cylinder 9 Since the position between the ripper 6, the ripper cylinder 9, and the arm 5 is the smallest when the ripper cylinder 9 is fully recovered, the ripper cylinder 9 is used for complete recovery (the ripper cylinder 9) in the embodiment of the present disclosure. The state when the oil cylinder 9 is recovered to the shortest position) will be described.
  • the ripper cylinder 9 in order to better protect the ripper cylinder 9, when the ripper cylinder 9 is recovered to the shortest position, at least half of the ripper cylinder 9 is located in the first chamber 301. In other words, when the ripper oil cylinder 9 is recovered to the shortest position, at least half of the length of the ripper oil cylinder 9 is located in the first chamber 301. For example, when the ripper cylinder 9 is fully recovered, the length is 2100 mm.
  • the end of the ripper cylinder 9 connected to the ripper 6 has a length of 1860 mm located in the first chamber 301; when the ripper cylinder 9 is fully extended, There is a length of 920 mm in the first chamber 301, and the lateral width of the first chamber 301 is 370 mm.
  • the ripper cylinder 9 is gradually located in the middle of the first chamber 301 from the third hinge point 103 to the second hinge point 102 Position, so it is not easy to touch other obstacles, especially loose rock formations. It is better to set a baffle between the first weight part 201 and the second weight part 202; For ear plates with a smaller connection volume, the least distinguishing effects are as follows: 1.
  • the protection length of the ripper oil cylinder 9 is significantly longer.
  • the cylinder barrel of the damaged ripper cylinder 9 faces the third hinge point 103, and the easily damaged piston rod faces the second hinge point 102, but this will result in the need to provide a hydraulic oil channel in the piston rod, which will increase the ripper cylinder 9 Cost and reduce the strength of the piston rod; 2.
  • a baffle plate is also provided at the ear plate, but because the connection position is small, it is easy to damage.
  • the ripper cylinders 9 are located on both sides of the ripper's weight. Because the ripper cylinders 9 are located on both sides of the ripper, they are relatively easy to damage; however, The probability of damage will be lower than that of a rock breaking device with a ripper whose weight is significantly lower than that of the forearm.
  • the reason is that when the weight of the ripper 6 is relatively large, it is easy to set a relatively large weight on the part of the interface 14 far from the rock breaking part 15
  • the relatively large weight part can protect the ripper cylinder 9 to a certain extent; and the ripper cylinder 9 located in the first chamber 301 is less likely to be damaged than the ripper cylinders located on both sides of the weight part. .
  • FIG. 15 is a cross-sectional view of the ripper 6, wherein the horizontal line is the chamber B, and the front of the chamber B is the chamber A; the first weight portion 201 and the second weight portion 202 A chamber A71 and a chamber B72 are provided.
  • a partition is provided between the chamber A71 and the chamber B72, and the two chambers do not share space; an upper opening 73 is provided above the chamber A71, and a lower opening is provided below the chamber A71 74.
  • the upper opening 73 and the lower opening 74 are usually provided with a cover plate.
  • the chamber A71 can be filled with fillers with good fluidity and high specificity such as steel shot and iron sand to improve the flexibility of adjusting the weight of the ripper 6.
  • This adjustment range is limited and usually does not need to reach the total weight of the filler
  • the ripper cylinder 9 when the ripper cylinder 9 is recovered to the shortest position, at least half of the forearm 5 is located in the first chamber 301; for example, at least half of the forearm 5 is located in the first chamber 301 It may mean that at least half of the area of the forearm 5 (for example, the area of the side) is located in the first chamber 301, or that at least half of the volume of the forearm 5 is located in the first chamber 301.
  • the above design is conducive to the setting of the center of gravity of the rock breaking device. The reason is that when the rock breaking device includes an excavator, the lifting cylinder used when the excavator is equipped with the excavating arm is usually used.
  • the hinge point (the thirteenth hinge point 1013) of the lift cylinder 7 and the boom 4 is usually relatively forward; it is easy to cause the center of gravity of the rock breaking device to be too forward. According to the analysis of the lever principle, it can be seen that the above design is not conducive to the lifting of the lifting cylinder 7, and it is also not conducive to the rock breaking part 15 to make full use of the excavator's gravity through the rock breaking device to obtain a larger down-cutting ability.
  • rock-breaking part 15 can reach a position farther from the excavator and has a larger operating range, the rock-breaking device is limited by the structure, and the rock-entry angle of the loosening part 204 when breaking the rock has a greater impact on the rock-breaking, which is reasonable The rock-entry angle is more conducive to the cutting of the rock-breaking part 15.
  • the range of good rock-entry angles that the loosening part 204 can achieve is the usual working range of the rock-breaking part 15 while the usual working range of the rock-breaking part 15 is limited.
  • the range that the rock breaking part 15 can reach and the range of common operations include the range that the rock breaking part 15 can reach in the longitudinal width and the range that the excavator can reach in the lateral direction when the excavator rotates. In the lateral direction, since the excavator can rotate 360°, so In the following description, the vertical width is used.
  • the longitudinal width of the usual working range of the loosening part 204 is smaller than the longitudinal width of the range that the rock breaking part 15 can reach, and a part of the range that the rock breaking part 15 can reach is not conducive to the rock breaking part in the longitudinal direction due to the rock entry angle of the loosening part 204 15 cuts into the rock formation, so it will not be used as a lower cut point in actual operations.
  • the longitudinal width of the reachable range of the rock breaking part 15 is 3000 mm
  • the longitudinal width of the normal working range of the loosening part 204 is 2000 mm.
  • the excavator in the state shown in Figure 1 for example (the usual working range of the loosening part 204 and the reachable range of the rock breaking part 15 are not shown on the figure).
  • the longitudinal width of the operating range is 2000 mm.
  • the walking mechanism 10 will not affect the normal operation of the rock breaking device. It is an ideal distance setting. If the forearm 5 and the ripper 6 do not have a shared space in the horizontal direction, it is necessary to ensure the longitudinal direction of the common operating range.
  • the longitudinal width of the commonly used operating range is usually more than 1000 mm from the walking mechanism 10 (longitudinal width), which causes a waste of distance and easily causes the center of gravity of the rock breaking device to be too large from the center of gravity of the excavator If part or all of the forearm 5 and the ripper 6 share a space in the lateral direction, it is helpful to avoid the center of gravity of the rock breaking device from being too far away from the center of gravity of the excavator.
  • the portion 51 of the forearm 5 located on the center line 16 facing the ripper 6 can be located in the first chamber 301 from the lateral direction. Describe the amount of the forearm 5 located in the first chamber 301 of the ripper 6.
  • the middle dividing line 16 refers to dividing the area of the side of the forearm 5 into two parts, the areas of the two parts are equal, and the middle dividing line 16 passes through the first chamber.
  • a hinge point 101 That is, the center dividing line of the forearm 5 is a line of the forearm 5 that passes through the first hinge point 101 and divides the area of the side of the forearm 5 into two equal parts.
  • the specific position of the center dividing line 16 is more flexible, and it does not need to pass through the first hinge point 101, as long as the forearm 5 can be divided into two equal parts from the lateral direction.
  • the division method is based on the forearm 5 and the ripper 6.
  • the structure settings are determined.
  • the center dividing line 16 is taken as an example for description. In other embodiments, the center dividing line 16 may not be a straight line. For example, the center dividing line 16 may also be a curved line or a broken line.
  • the portion 51 of the forearm 5 located on the center line 16 facing the ripper 6 from the lateral direction can be located in the first chamber 301, which can be equivalent to when the ripper
  • the cylinder 9 is recovered to the shortest position, more than half of the weight or volume of the forearm 5 in the lateral direction is located in the first chamber 301.
  • the forearm 5, the first weight portion 201, or the second weight portion 201 may adopt a regular shape or an irregular shape.
  • the embodiment of the present disclosure has an effect on the forearm 5, the first weight portion 201, and the second weight portion 201.
  • the shape of is not limited.
  • the larger longitudinal width of the forearm 5 is beneficial to increase the strength of the forearm 5.
  • the forearm 5 has a relatively large longitudinal width, the more the forearm 5 is located in the first chamber 301, the forearm 5 and The more space the ripper 6 shares, the smaller the angle of the included angle A (as shown in Figure 6A).
  • the smaller the angle of the included angle A the less likely it is for the ripper 6 to come into contact with obstacles when breaking rocks. .
  • the included angle A refers to the hinge axis and the third hinge point between the side far from the first hinge point 101 of the two sides of the ripper 6 close to the third hinge point 103 and the first hinge point 101.
  • the included angle of the plane (interface 14) where the hinge axis of 103 is located refers to the plane where the side of the ripper 6 located above the ripper portion 204 and facing forward and the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located (interface 14) ⁇ The included angle.
  • the ripper 6 and the forearm 5 share the lateral space, which is beneficial to obtain the angle A with a smaller angle.
  • the portion of the forearm 5 that is located on the center line facing the ripper 6 can be located in the first cavity Room 301.
  • the structure of the ripper 6 can share the lateral space with the forearm 5 or the ripper cylinder 9, which facilitates the setting of the center of gravity of the rock breaking device.
  • the first weight portion 201 and the second weight The arrangement of the portion 202 and the first chamber 301 is beneficial to protect the ripper oil cylinder 9 while making the ripper 6 relatively large in weight and also beneficial to obtain a reasonable range of common operations.
  • the shortest distance between the first weight portion 201 and the second weight portion 202 and the thirteenth hinge point 1013 is denoted by D, when the first weight portion
  • the shortest distance shall prevail; for ease of description, a horizontal line I is set through the first hinge point 101, and the first The hinge point 101 and the third hinge point 103 form a second angle H with the horizontal line I.
  • Figure 13 is a rock breaking device carried by a 50-ton excavator.
  • the 50-ton excavator is a strong representative of this type of excavator; it includes the boom 4, the forearm 5 and the ripper 6.
  • the ripper 6 includes a first weight portion 201 and a second weight portion 202. Both the first weight portion 201 and the second weight portion 202 have a cavity, and the cavity is provided with a filler, which is beneficial to reduce the first weight portion 201 and the second weight portion 201 and the second weight portion 202. Second, the cost of the weight part 202.
  • first chamber 301 Between the first weight portion 201 and the second weight portion 202 is a first chamber 301, and the forearm 5 and the ripper cylinder 9 can be located in the first chamber.
  • the two sides of the arm 5 have a total area of 2.52 square meters.
  • a single side of the arm 5 has 0.62 square meters and the boom 4 shares a space horizontally.
  • the ripper 6 weighs 11 tons, the arm 5 weighs 3.5 tons, and the boom 4 weighs 4.7 tons.
  • the weight of the first weight part 201 and the second weight part 202 are 4.5 tons, and the volume is 1.4 cubic meters.
  • the part of the interface 14 facing the rock breaking part 15 has a weight of 1.2 tons, and the connecting part 203 has a weight of 0.8 tons and a volume of about 0.1 cubic meters.
  • the axial distance of the two lifting cylinders 7 is a second distance E, and the second distance E is 870 mm.
  • the second distance E there are certain differences in the second distance E between different excavators. Generally, the larger the excavator, the greater the second distance E. In the prior art, the second distance E is smaller than the first distance D.
  • the ripper oil cylinder 9 is expanded and contracted, the stick oil cylinder 8 is fully recovered, and the other parts are not moved to analyze the change of the second angle H during the change of the distance D; to help analyze the different distance D under the same other conditions.
  • the impact on the second included angle H is not moved to analyze the change of the second angle H during the change of the distance D; to help analyze the different distance D under the same other conditions.
  • the distance D is 395 mm, and the second included angle H is 58°.
  • a 1.14 square meter arm is located in the first chamber 301, one side The total area is 2.52 square meters.
  • the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
  • the thickness of the first weight portion 201 and the second weight portion 202 in the lateral direction can also be increased; for example, through the first hinge
  • the positional relationship between the point 101, the second hinge point 102, the third hinge point 103, the eighth hinge point 108, the ninth hinge point 109, and the tenth hinge point 1010 can also be set to increase the second angle H; for example,
  • the stroke and length of the stick cylinder 8 and the ripper cylinder 9 can also affect the size of the second included angle H; under the same conditions as above, the smaller the distance D, the larger the second included angle H.
  • the distance D is smaller than the second distance E.
  • the forearm 5 is located in the first chamber 301, which can make the thickness of the forearm 5 in the lateral direction smaller than that of the ripper 6, which is beneficial to make the weight of the ripper 6 greater than the weight of the forearm 5.
  • the rock breaking device carried by a 50-ton excavator is the same as the excavator in the previous embodiment; it includes a boom 4, a forearm 5 and a ripper 6, and the ripper 6 includes The first weight portion 201 and the second weight portion 202, between the first weight portion 201 and the second weight portion 202 is the first chamber 301, the forearm 5 and the ripper cylinder 9 can be located in the first chamber; the forearm 5 The area of the two sides is 2.52 square meters respectively.
  • the arm 5 has a single side of 1.7 square meters and the boom 4 shares space horizontally.
  • the ripper 6 weighs 11 tons, and the arm 5 The weight is 3.5 tons, and the weight of boom 4 is 4.7 tons; the second distance E is 870 mm.
  • the ripper cylinder 9 is expanded and contracted, the stick cylinder 8 is completely recovered, and the other parts are not moved to analyze the change of the second included angle H during the change of the distance D.
  • the distance D is 395 mm, and the second included angle H is 58°.
  • a 0.4 square meter arm is located in the first chamber 301, one side The total area is 2.52 square meters.
  • the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
  • the distance D can be made smaller than the distance E, and the distance D is smaller than the distance E relative to the distance D is greater than the distance E, and it is easier to obtain a relatively larger second angle H.
  • the excavator is representative of this type of excavator; it includes the boom 4, the forearm 5 and the pine Earthenware 6, scarifier 6 includes a first weight part 201 and a second weight part 202, between the first weight part 201 and the second weight part 202 is a first chamber 301, the arm 5 and the scarifier cylinder 9 can be located in the first In a chamber; the area of the two sides of the forearm 5 is 3.1 square meters respectively.
  • the stick cylinder 9 When the stick cylinder 9 is fully recovered, the single side of the forearm 5 has 0.8 square meters and the large arm 4 shares the space horizontally.
  • the weight of the ripper 6 It is 21 tons, the weight of the forearm 5 is 4.5 tons, and the weight of the boom 4 is 5.7 tons; the second distance E is 1030 mm.
  • the distance D is 495 mm, and the second included angle H is 58°. From the lateral direction, on one side, a 1.87 square meter arm is located in the first chamber 301.
  • the ripper cylinder 9 is expanded and contracted, the stick cylinder 8 is completely recovered, and the other parts are not moved to analyze the change of the second included angle H during the change of the distance D.
  • the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
  • the distance D is preferably smaller than the second distance E.
  • the rock breaking device provided by the embodiment of the present disclosure includes a carrier 112.
  • the carrier 112 in the figure is an excavator, but is not limited thereto.
  • the carrier 112 includes an upper vehicle body 11, a lower vehicle body 12 and a traveling mechanism 10, the upper vehicle body 11 is rotatably connected to the lower vehicle body 12, and the traveling mechanism 10 is provided on the lower vehicle body 12.
  • the vehicle 112 includes a power part, a control part, and a hydraulic part.
  • the power part generates power.
  • the hydraulic part converts the power generated by the power part into high-pressure oil to provide a power source for the motor and cylinder.
  • the control part is used to control the actions of the motor and cylinder. .
  • the rock breaking device includes a boom 4, a forearm 5 and a ripper 6.
  • One end of the boom 4 is connected to the carrier 112 (upper car body 11) through a seventh hinge point 107, and the boom The other end of 4 is hinged with the forearm 5 through the eighth hinge point 108, one end of the lifting cylinder 7 is hinged to the carrier 112 (upper body 11), and the other end of the lifting cylinder 7 is hinged with the boom 4 to the thirteenth
  • the lifting cylinder 7 can telescopically drive the boom 4 to move up and down around the seventh hinge point 107.
  • the boom 4 is provided with a stick cylinder 8, and one end of the stick cylinder 8 is hinged with the boom 4 through the ninth hinge point 109 ,
  • the other end of the stick cylinder 8 is hinged with the forearm 5 through the tenth hinge point 1010, the forearm 5 is hinged with the ripper 6 through the first hinge point 101, one end of the ripper cylinder 9 and the forearm 5 through the second hinge point 102 is hinged, and the other end of the ripper oil cylinder 9 is hinged with the ripper 6 through a third hinge point 103.
  • the rock breaking device may also include a hydraulic oil pipeline arranged on it, and part of it is also provided with a lighting device.
  • the weight of the ripper 6 is greater than the weight of the boom 4, and the weight of the ripper 6 is greater than the weight of the arm 5, so as to help reduce the energy loss of the ripper cylinder 9 and the arm cylinder 8.
  • the reason is that the working medium hydraulic oil of the cylinder is compressible, and it is difficult to achieve rigid transmission, resulting in energy loss.
  • the weight of the boom 4 and the forearm 5 is transmitted to the ripper 6 through the cylinder.
  • the greater the weight the greater the transmission amount.
  • the greater the value the greater the energy loss.
  • Increasing the weight of the ripper 6 can effectively reduce its energy loss.
  • FIG. 7A is a cross-sectional view of the first weight portion and the connecting portion of the rock breaking device provided by an embodiment of the present disclosure
  • FIG. 7B is a cross-sectional view of the first weight portion, the connecting portion and the soil loosening portion of the rock breaking device provided by an embodiment of the present disclosure Sectional view
  • Figure 7C is a structural diagram of a rock breaking device provided by an embodiment of the present disclosure.
  • the oblique line filling part in FIGS. 7A and 7B is the loosening part 204, and the cross line filling part is the connecting part 203; except as shown in FIGS. 1 to 7
  • the first hinge point 101 includes two ear plates, and the two ear plates are arranged at the connecting portion 203; of course, the ear plates may also be arranged at a position above and behind the loosening portion 204.
  • Figure 7C is a state of the rock breaking device during operation.
  • the stick cylinder 8 extends, the ripper cylinder 9 extends, and the part of the ripper cylinder 9 away from the tenth hinge point 1010 is in the transverse direction.
  • the upper part is located in the first chamber 301, so that the ripper cylinder 9 is not easily damaged; if the ripper cylinder 9 is not located in the first chamber 301, the part of the ripper cylinder 9 away from the tenth hinge point 1010 is likely to be affected by loose rock formations. Or other obstacles are in contact, causing damage to the piston rod or pipeline.

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  • Mechanical Engineering (AREA)
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Abstract

Provided is a rock breaking device. The rock breaking device comprises: a ripper, a small arm, and a ripper cylinder. The ripper comprises a ripper portion, a connection portion, a first weight portion, and a second weight portion. The first weight portion and the second weight portion are arranged opposite each other. The ripper portion is connected to the first weight portion and the second weight portion by means of the connection portion. The small arm is hinge-connected to the ripper by means of a first hinge-connection point. One end of the ripper cylinder is hinge-connected to the small arm by means of a second hinge-connection point, and the other end of the ripper cylinder is hinge-connected to the ripper by means of a third hinge-connection point. A first chamber is provided between the first weight portion and the second weight portion. At least a portion of the ripper cylinder and at least a portion of the small arm are located in the first chamber, such that the ripper cylinder is under protection, and the ripper cylinder and the small arm share space in a lateral direction.

Description

破岩装置Rock breaking device
本申请要求申请人于2020年03月11日提交的中国专利申请(申请号:202010164232.6;发明名称:破岩装置)以及申请人于2020年08月07日提交的中国专利申请(申请号:202010790518.5,发明名称破岩装置)的优先权;本申请引用上述申请的全部内容作为本申请内容的一部分。This application requires the Chinese patent application filed by the applicant on March 11, 2020 (application number: 202010164232.6; invention title: rock breaking device) and the Chinese patent application filed by the applicant on August 07, 2020 (application number: 202010790518.5) , The title of the invention, the priority of the rock breaking device); this application quotes the entire content of the above-mentioned application as a part of the content of this application.
技术领域Technical field
本公开至少一实施例涉及一种破岩装置。At least one embodiment of the present disclosure relates to a rock breaking device.
背景技术Background technique
在针对岩层硬度不是特别大的破岩作业中,挖掘机搭载具有松土器的破岩装置由于灵活和效率较高被广泛采用,破岩装置通常包括大臂、小臂和松土器,利用油缸驱动来驱动大臂、小臂和松土器,使松土器的破岩部与岩层接触破岩。当然,有些破岩装置也可以不设置小臂。In rock-breaking operations where the hardness of the rock formation is not particularly large, the rock-breaking device equipped with a ripper on the excavator is widely used due to its flexibility and high efficiency. The rock-breaking device usually includes a boom, a forearm and a ripper, and is driven by a hydraulic cylinder. To drive the big arm, the forearm and the ripper, so that the rock-breaking part of the ripper is in contact with the rock formation to break the rock. Of course, some rock breaking devices may not be equipped with a forearm.
发明内容Summary of the invention
本公开的至少一实施例涉及一种破岩装置。At least one embodiment of the present disclosure relates to a rock breaking device.
本公开的至少一实施例提供一种破岩装置,包括:松土器,包括松土部、连接部、第一重量部和第二重量部,所述第一重量部和所述第二重量部相对设置,所述松土部通过所述连接部与所述第一重量部和所述第二重量部相连;小臂,通过第一铰接点与所述松土器铰接;以及松土器油缸,所述松土器油缸的一端与所述小臂通过第二铰接点铰接,所述松土器油缸的另一端与所述松土器通过第三铰接点铰接,其中,所述第一重量部和所述第二重量部之间设置有第一腔室,所述松土器油缸的至少一部分和所述小臂的至少一部分位于所述第一腔室内。At least one embodiment of the present disclosure provides a rock breaking device, including: a ripper, including a ripper, a connection part, a first weight part and a second weight part, the first weight part and the second weight part Oppositely arranged, the ripper is connected to the first weight part and the second weight part through the connecting part; the forearm is hinged to the ripper through the first hinge point; and the ripper oil cylinder, so One end of the ripper cylinder is hinged with the arm through a second hinge point, and the other end of the ripper cylinder is hinged with the ripper through a third hinge point, wherein the first weight part and the first A first cavity is arranged between the two weight parts, and at least a part of the ripper oil cylinder and at least a part of the forearm are located in the first cavity.
例如,根据本公开一些实施例提供的破岩装置,所述松土器油缸的至少一部分和所述小臂的至少一部分在竖直方向上或者纵向上排列在所述第一腔室内;松土器油缸完全回收时,小臂位于第一腔室的部分为回收时的部分;松土器油缸完全伸出时,小臂位于 第一腔室的部分为伸出时的部分;回收时的部分侧面积在伸出时的部分侧面积5倍以上。For example, according to the rock breaking device provided by some embodiments of the present disclosure, at least a part of the ripper oil cylinder and at least a part of the forearm are arranged in the first chamber in a vertical direction or a longitudinal direction; the ripper oil cylinder When fully recovered, the part of the forearm located in the first chamber is the part during recovery; when the ripper cylinder is fully extended, the part of the forearm located in the first chamber is the extended part; the part of the side area during recovery is The side area of the part when extended is more than 5 times.
例如,根据本公开一些实施例提供的破岩装置,所述连接部夹设在所述第一重量部和所述第二重量部之间,所述第一腔室位于所述连接部的远离所述松土部的一侧,所述第一腔室在竖直方向上的长度大于所述连接部在横向上的厚度。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the connecting part is sandwiched between the first weight part and the second weight part, and the first chamber is located far from the connecting part. On one side of the soil loosening part, the length of the first cavity in the vertical direction is greater than the thickness of the connecting part in the transverse direction.
例如,根据本公开一些实施例提供的破岩装置,在所述松土器油缸回收到最短位置的情况下,在横向上,所述松土器油缸的至少一半位于所述第一腔室内。For example, according to the rock breaking device provided by some embodiments of the present disclosure, when the ripper cylinder is recovered to the shortest position, in the lateral direction, at least half of the ripper cylinder is located in the first chamber.
例如,根据本公开一些实施例提供的破岩装置,所述松土器具有破岩部,所述破岩部位于所述松土器的远离所述连接部的端部,所述松土器的位于分界面的远离所述破岩部的部分的重量和体积分别大于所述松土器的位于所述分界面的靠近所述破岩部的部分的重量和体积,所述分界面为所述第一铰接点的铰接轴和所述第三铰接点的铰接轴所在的平面。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the ripper has a rock breaking part located at the end of the ripper far away from the connecting part, and the ripper is located at the interface The weight and volume of the part far away from the rock breaking part are respectively greater than the weight and volume of the part of the ripper located on the interface near the rock breaking part, and the interface is the hinge axis of the first hinge point And the plane where the hinge axis of the third hinge point is located.
例如,根据本公开一些实施例提供的破岩装置,所述第一重量部和所述第二重量部中每一个的重量和体积分别大于所述松土器的位于所述分界面的靠近所述破岩部的部分的重量和体积的50%。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the weight and volume of each of the first weight portion and the second weight portion are respectively greater than those of the ripper located near the interface 50% of the weight and volume of the broken part.
例如,根据本公开一些实施例提供的破岩装置,在所述松土器油缸回收到最短位置的情况下,所述小臂在横向上有一半以上的重量或者体积位于所述第一腔室内。For example, according to the rock breaking device provided by some embodiments of the present disclosure, when the ripper cylinder is recovered to the shortest position, more than half of the weight or volume of the forearm in the lateral direction is located in the first chamber.
例如,根据本公开一些实施例提供的破岩装置,还包括大臂,大臂一端与挖掘机上车体铰接于第七铰接点,大臂另一端与小臂铰接于第八铰接点,斗杆油缸一端与大臂铰接于第九铰接点,斗杆油缸另一端与小臂铰接于第十铰接点,举升油缸一端铰接于上车体,举升油缸另一端与大臂铰接于第十三铰接点,当斗杆油缸和松土器油缸完全回收时,For example, the rock breaking device provided according to some embodiments of the present disclosure further includes a boom. One end of the boom is hinged with the upper body of the excavator at the seventh hinge point, and the other end of the boom is hinged with the forearm at the eighth hinge point. One end of the cylinder is hinged with the boom at the ninth hinge point, the other end of the stick cylinder is hinged with the forearm at the tenth hinge point, one end of the lifting cylinder is hinged to the upper car body, and the other end of the lifting cylinder is hinged with the boom at the thirteenth point. The hinge point, when the stick cylinder and ripper cylinder are fully recovered,
第一重量部和第二重量部与第十三铰接点的最短距离为第一距离,两个举升油缸的轴线距离为第二距离;所述第一距离小于第二距离。The shortest distance between the first weight portion and the second weight portion and the thirteenth hinge point is the first distance, and the axial distance of the two lifting cylinders is the second distance; the first distance is smaller than the second distance.
例如,根据本公开一些实施例提供的破岩装置,当松土器油缸完全回收时,在横向上,松土器油缸最少有25%以上的长度位于第一腔室内。For example, according to the rock breaking device provided by some embodiments of the present disclosure, when the ripper cylinder is fully recovered, in the lateral direction, at least 25% of the length of the ripper cylinder is located in the first chamber.
例如,根据本公开一些实施例提供的破岩装置,当松土器油缸完全回收时,在横向上,小臂的侧面积最少有25%以上的位于第一腔室内。For example, according to the rock breaking device provided by some embodiments of the present disclosure, when the ripper cylinder is fully recovered, in the lateral direction, at least 25% of the side area of the forearm is located in the first chamber.
例如,根据本公开一些实施例提供的破岩装置,第一重量部和第二重量部具有腔室,腔室内设置有填充物。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the first weight portion and the second weight portion have a cavity, and a filler is provided in the cavity.
例如,根据本公开一些实施例提供的破岩装置,第一重量部设置有腔室A和腔室B,腔室A和腔室B之间设置有隔板而不共用空间,腔室B密封地设置有填充物,腔室A 设置有进出料口,调节重量的填充物可通过进出料口进入或者排出腔室A。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the first weight portion is provided with a chamber A and a chamber B, a partition is provided between the chamber A and the chamber B without sharing a space, and the chamber B is sealed Filling is provided on the ground, and the chamber A is provided with an inlet and outlet, and the filler with adjusted weight can enter or exit the chamber A through the inlet and outlet.
例如,根据本公开一些实施例提供的破岩装置,进出料口包括上开口和下开口,上开口能够位于下开口上方。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the material inlet and outlet include an upper opening and a lower opening, and the upper opening can be located above the lower opening.
例如根据本公开一些实施例提供的破岩装置,,腔室A能够位于腔室B前方。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the chamber A can be located in front of the chamber B.
例如,根据本公开一些实施例提供的破岩装置,该破岩装置还包括:载具;大臂,所述大臂的一端通过第七铰接点与所述载具连接,所述大臂的另一端通过所述第八铰接点与所述小臂铰接;举升油缸,所述举升油缸的一端铰接于所述载具,所述举升油缸的另一端与所述大臂铰接,所述举升油缸能够伸缩带动所述大臂绕所述第七铰接点上下运动;以及斗杆油缸,所述斗杆油缸的一端通过第九铰接点与所述大臂铰接,所述斗杆油缸的另一端通过第十铰接点与所述小臂铰接。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the rock breaking device further includes: a carrier; a boom, one end of the boom is connected to the carrier through a seventh hinge point, and the boom The other end is hinged with the arm through the eighth hinge point; a lifting cylinder, one end of the lifting cylinder is hinged to the carrier, and the other end of the lifting cylinder is hinged to the boom, so The lifting cylinder can telescopically drive the boom to move up and down around the seventh hinge point; and an arm cylinder, one end of the arm cylinder is hinged with the boom through a ninth hinge point, the arm cylinder The other end is hinged with the forearm through a tenth hinge point.
例如,根据本公开一些实施例提供的破岩装置,所述松土器的重量大于所述大臂的重量,所述松土器的重量大于所述小臂的重量。For example, according to the rock breaking device provided by some embodiments of the present disclosure, the weight of the ripper is greater than the weight of the big arm, and the weight of the ripper is greater than the weight of the forearm.
例如,根据本公开一些实施例提供的破岩装置,还包括载具,所述载具包括挖掘机,所述挖掘机具有上车体、下车体和行走机构,所述上车体旋转连接于所述下车体,所述行走机构设置于所述下车体。For example, the rock breaking device provided according to some embodiments of the present disclosure further includes a carrier, the carrier includes an excavator, the excavator has an upper body, a lower body, and a running mechanism, and the upper body is rotatably connected In the lower car body, the running mechanism is provided on the lower car body.
例如,根据本公开一些实施例提供的破岩装置,所述破岩装置还包括载具,所述载具包括挖掘机,所述挖掘机具有上车体、下车体和行走机构,所附图说明For example, according to the rock breaking device provided by some embodiments of the present disclosure, the rock breaking device further includes a carrier, the carrier includes an excavator, and the excavator has an upper body, a lower body, and a walking mechanism. Figure description
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本公开的一些实施例,而非对本公开的限制。In order to explain the technical solutions of the embodiments of the present disclosure more clearly, the following will briefly introduce the drawings of the embodiments. Obviously, the drawings in the following description only refer to some embodiments of the present disclosure, rather than limiting the present disclosure. .
图1为本公开一实施例提供的一种破岩装置的示意图(斗杆油缸和松土器油缸部分伸出时的侧视图);Figure 1 is a schematic diagram of a rock breaking device provided by an embodiment of the present disclosure (a side view when the stick cylinder and the ripper cylinder are partially extended);
图2为本公开一实施例提供的一种破岩装置的前视图;Figure 2 is a front view of a rock breaking device provided by an embodiment of the present disclosure;
图3为本公开一实施例提供的一种破岩装置的示意图(斗杆油缸和松土器油缸完全回收时的侧视图);3 is a schematic diagram of a rock breaking device provided by an embodiment of the disclosure (a side view when the stick cylinder and the ripper cylinder are fully recovered);
图4为本公开一实施例提供的一种破岩装置的示意图(斗杆油缸完全回收和松土器油缸完全伸出时的侧视图);4 is a schematic diagram of a rock breaking device provided by an embodiment of the disclosure (a side view when the stick cylinder is fully recovered and the ripper cylinder is fully extended);
图5为本公开一实施例提供的破岩装置中的松土器的结构图;Figure 5 is a structural diagram of the ripper in the rock breaking device provided by an embodiment of the present disclosure;
图6A为本公开一实施例提供的破岩装置中的松土器的侧视图;Fig. 6A is a side view of the ripper in the rock breaking device provided by an embodiment of the present disclosure;
图6B为本公开一实施例提供的破岩装置中的小臂的侧视图;Fig. 6B is a side view of the forearm in the rock breaking device provided by an embodiment of the present disclosure;
图7A为本公开一实施例提供的破岩装置中第一重量部与连接部的剖视图;7A is a cross-sectional view of the first weight part and the connecting part in the rock breaking device provided by an embodiment of the present disclosure;
图7B为本公开一实施例提供的破岩装置中第一重量部、连接部和松土部的剖视图;7B is a cross-sectional view of the first weight part, the connecting part and the soil loosening part in the rock breaking device provided by an embodiment of the present disclosure;
图7C为本公开一实施例提供的破岩装置的结构图;Fig. 7C is a structural diagram of a rock breaking device provided by an embodiment of the present disclosure;
图8为一种松土器侧视图;Figure 8 is a side view of a ripper;
图9为松土器油缸完全回收时状态图;Figure 9 is a state diagram when the oil tank of the ripper is fully recovered;
图10为松土器完全伸出时状态图;Figure 10 is the state diagram when the ripper is fully extended;
图11为松土器完全回收状态下小臂位于第1腔室部分示意图;Figure 11 is a partial schematic diagram of the forearm in the first chamber when the ripper is fully recovered;
图12为松土器完全伸出状态下小臂位于第1腔室部分示意图;Figure 12 is a partial schematic diagram of the forearm in the first chamber when the ripper is fully extended;
图13为斗杆油缸和松土器油缸完全回收时侧视图;Figure 13 is a side view when the stick cylinder and the ripper cylinder are fully recovered;
图14为斗杆油缸和松土器油缸完全回收时俯视图;Figure 14 is a top view of the stick cylinder and the ripper cylinder when fully recovered;
图15为具有第1腔室和第2腔室的重量部剖视图。Fig. 15 is a cross-sectional view of a weight portion having a first chamber and a second chamber.
附图标记:201-第一重量部;202-第二重量部;203-连接部;4-大臂;5-小臂;6-松土器;7-举升油缸;8-斗杆油缸;9,松土器油缸10-行走机构;112-载具;11-上车体;12-下车体;14-分界面;204-松土部;15-破岩部;16-中分线;101-第一铰接点;102-第二铰接点;103-第三铰接点;107-第七铰接点;108-第八铰接点;109-第九铰接点;1010-第十铰接点;1013-第十三铰接点;A-夹角;205-耳板;41-第一腔室长度;42-回收时的部分;43-伸出时的部分;D-第一距离;E-第二距离H-第二夹角;I-水平线;71-腔室A;72-腔室B;73;上开口;74-下开口。Reference signs: 201-first weight part; 202-second weight part; 203-connecting part; 4-boom; 5-forearm; 9. Ripper oil cylinder 10-walking mechanism; 112-vehicle; 11-upper car body; 12-lower car body; 14-interface; 204-soil loosening part; 15-breaking rock part; 16-center dividing line; 101 -First hinge point; 102- second hinge point; 103- third hinge point; 107- seventh hinge point; 108- eighth hinge point; 109- ninth hinge point; 1010- tenth hinge point; 1013- The thirteenth hinge point; A- included angle; 205-ear plate; 41-length of the first chamber; 42-part when reclaimed; 43-part when extended; D-first distance; E-second distance H-second included angle; I-horizontal line; 71-chamber A; 72-chamber B; 73; upper opening; 74-lower opening.
具体实施方式Detailed ways
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall have the usual meanings understood by those with ordinary skills in the field to which this disclosure belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity, or importance, but are only used to distinguish different components. Similarly, "including" or "including" and other similar words mean that the element or item appearing before the word covers the element or item listed after the word and their equivalents, but does not exclude other elements or items.
为了描述方便,在部分附图中,给出了“上”、“下”、“前”、“后”,本公开的实施例中,竖直方向为从上到下的方向,竖直方向为重力方向,水平方向为与竖直方向垂直的方向。例如,图1中竖直方向为从上到下的方向。例如,挖掘机的上车体相对于下车体的转动方向为横向。又例如,横向为垂直于第一重量部和第二重量部的相对的侧面的方向,但不限于此。用挖掘机的上车体相对于下车体的转动方向和用垂直于第一重量部和第二重量部的相对的侧面的方向定义的横向是一致的。例如,图1中的横向为垂直于纸面的方向。例如,纵向为在垂直于竖直方向的平面内的与横向垂直的方向,但不限于此。例如, 图1中的纵向为从左到右或者从右到左的方向。For the convenience of description, in some drawings, "up", "down", "front", and "rear" are given. In the embodiments of the present disclosure, the vertical direction is the direction from top to bottom, and the vertical direction It is the direction of gravity, and the horizontal direction is the direction perpendicular to the vertical direction. For example, the vertical direction in FIG. 1 is the direction from top to bottom. For example, the direction of rotation of the upper body of the excavator relative to the lower body is transverse. For another example, the lateral direction is a direction perpendicular to the opposite side surfaces of the first weight portion and the second weight portion, but is not limited thereto. The rotation direction of the upper body of the excavator relative to the lower body is consistent with the lateral direction defined by the direction perpendicular to the opposite side surfaces of the first weight portion and the second weight portion. For example, the horizontal direction in FIG. 1 is a direction perpendicular to the paper surface. For example, the longitudinal direction is a direction perpendicular to the lateral direction in a plane perpendicular to the vertical direction, but is not limited thereto. For example, the longitudinal direction in FIG. 1 is from left to right or from right to left.
通常,铰接部是指两个或两个以上的部件进行连接的位置,通常包括部件连接时所需要的铰接孔、接触面(配合面)、铰接轴等,最少有一个部件的铰接孔相对于铰接轴转动。例如,部件之间由铰接轴连接,部件之间可以绕铰接轴转动。Generally, the hinge part refers to the position where two or more components are connected, which usually includes the hinge hole, contact surface (mating surface), hinge axis, etc. required for the connection of the components. At least one component’s hinge hole is relative to The hinge shaft rotates. For example, the components are connected by a hinge shaft, and the components can rotate around the hinge shaft.
对于破岩装置来说,通过对大臂、小臂和松土器的杠杆比值及重量分配的优化,能使破岩装置性能得到较大的提高。For the rock breaking device, by optimizing the lever ratio and weight distribution of the boom, forearm and ripper, the performance of the rock breaking device can be greatly improved.
一些破岩装置中,通过大臂和小臂的连接点的杠杆比值的优化和松土器重量的增加,特别是松土器结构的优化,使松土器的位于上部的部分的重量和体积相对更大,从而容易在松土器设置如激震装置和配重等功能性部件,也可以使松土器油缸获得较大的设置空间。In some rock breaking devices, through optimization of the lever ratio of the connecting point of the boom and forearm and the increase in the weight of the ripper, especially the optimization of the structure of the ripper, the weight and volume of the upper part of the ripper are relatively larger. Therefore, it is easy to install functional components such as the shock device and the counterweight in the ripper, and the oil cylinder of the ripper can also obtain a larger installation space.
在一些破岩装置中,通过在大臂上设置滑动配重,以使破岩装置的重心能够调节,但是其松土器的重量有限,能量损耗较大。In some rock breaking devices, sliding counterweights are provided on the boom to adjust the center of gravity of the rock breaking device, but the weight of the ripper is limited and the energy loss is large.
由于松土器有较大的重量和体积,容易导致松土器的位置距离载具例如挖掘机的距离偏大,而导致在破岩装置的总重量相等情况下举升油缸的举升负荷变大,举升变慢,从而影响破岩效率,如果牺牲小臂的纵向宽度,则容易使小臂在纵向上的结构强度受到较大的不利影响。Due to the large weight and volume of the ripper, it is easy to cause the position of the ripper to be too far away from the carrier, such as an excavator, which results in a larger lifting load of the lifting cylinder when the total weight of the rock breaking device is equal. Lifting becomes slower, which affects the rock breaking efficiency. If the longitudinal width of the forearm is sacrificed, the longitudinal structural strength of the forearm is likely to be adversely affected.
虽然可以通过增加松土器的重量或在松土器上设置配重,由于破岩装置的总重量有限,破岩能力还是受到了较大的限制。Although it is possible to increase the weight of the ripper or install a counterweight on the ripper, due to the limited total weight of the rock breaking device, the rock breaking capacity is still greatly restricted.
另外,由于工作条件较恶劣,一些破岩装置中的松土器油缸容易受到岩层或其他障碍物的碰触而受伤。In addition, due to poor working conditions, the ripper oil cylinders in some rock breaking devices are susceptible to being touched by rock formations or other obstacles.
本公开的实施例通过在松土器内设置第一腔室,使松土器油缸的一部分或全部位于第一腔室内,使松土器油缸不容易损伤,在小臂最少部分也位于松土器的第一腔室内的情况下,使松土器和小臂在横向上共用空间,从而有利于小臂和松土器在纵向上的位置分配。In the embodiment of the present disclosure, a first cavity is provided in the ripper, so that part or all of the ripper oil cylinder is located in the first cavity, so that the ripper oil cylinder is not easily damaged. The smallest part of the forearm is also located at the first cavity of the ripper. In the case of the chamber, the ripper and the forearm share the space in the horizontal direction, which is beneficial to the position distribution of the forearm and the ripper in the longitudinal direction.
本公开的实施例提供的破岩装置包括挖掘机为例进行说明,但不限于此。The rock breaking device provided by the embodiment of the present disclosure includes an excavator as an example, but is not limited to this.
首先,结合图1至图6B对本公开一实施例提供的一种破岩装置进行描述。First, a rock breaking device provided by an embodiment of the present disclosure will be described with reference to FIGS. 1 to 6B.
图1至图4为本公开一实施例提供的一种破岩装置的示意图。图1为斗杆油缸和松土器油缸部分伸出时的侧视图,图2为破岩装置的前视图;图3为斗杆油缸和松土器油缸完全回收时的侧视图;图4为斗杆油缸完全回收和松土器油缸完全伸出时的侧视图;图5为本公开一实施例提供的破岩装置中的松土器的结构图;图6A为本公开一实施例提 供的破岩装置中的松土器的侧视图;图6B为本公开一实施例提供的破岩装置中的小臂的侧视图。1 to 4 are schematic diagrams of a rock breaking device provided by an embodiment of the disclosure. Figure 1 is a side view of the stick cylinder and the ripper cylinder partially extended, Figure 2 is the front view of the rock breaking device; Figure 3 is the side view when the stick cylinder and the ripper cylinder are fully recovered; Figure 4 is the stick The side view when the oil cylinder is fully recovered and the ripper oil cylinder is fully extended; FIG. 5 is a structural diagram of the ripper in the rock breaking device provided by an embodiment of the present disclosure; FIG. 6A is the rock breaking device provided by an embodiment of the present disclosure The side view of the ripper; Figure 6B is a side view of the forearm in the rock breaking device provided by an embodiment of the disclosure.
如图1至图4所示,本公开一实施例提供的一种破岩装置,包括:松土器6、小臂5以及松土器油缸9。As shown in FIGS. 1 to 4, a rock breaking device provided by an embodiment of the present disclosure includes: a ripper 6, a forearm 5, and a ripper cylinder 9.
如图1至图5所示,松土器6包括松土部204、连接部203(如图5所示,图1至图4未示出连接部203)、第一重量部201和第二重量部202。如图2至图5所示,第一重量部201和第二重量部202相对设置。如图5所示,松土部204通过连接部203与第一重量部201和第二重量部202相连,第一重量部201和第二重量部202之间设置有第一腔室301。As shown in FIGS. 1 to 5, the ripper 6 includes a ripper portion 204, a connecting portion 203 (as shown in FIG. 5, the connecting portion 203 is not shown in FIGS. 1 to 4), a first weight portion 201, and a second weight portion.部202。 Department 202. As shown in FIGS. 2 to 5, the first weight portion 201 and the second weight portion 202 are arranged opposite to each other. As shown in FIG. 5, the soil loosening part 204 is connected to the first weight part 201 and the second weight part 202 through the connecting part 203, and a first cavity 301 is provided between the first weight part 201 and the second weight part 202.
如图1至图6B所示,小臂5通过第一铰接点101与松土器6铰接。如图1至图6B所示,小臂5通过第一铰接点101与第一重量部201和第二重量部202铰接。如图2至图6B所示,松土器油缸9的一端与小臂5通过第二铰接点102铰接,松土器油缸9的另一端与松土器6通过第三铰接点103铰接。如图2至图6B所示,松土器油缸9的另一端与第一重量部201和第二重量部202通过第三铰接点103铰接。如图1至图4所示,当松土器油缸完全回收时,松土器油缸9的至少一部分和小臂5的至少一部分位于第一腔室301内。As shown in FIGS. 1 to 6B, the forearm 5 is hinged with the ripper 6 through the first hinge point 101. As shown in FIGS. 1 to 6B, the forearm 5 is hinged with the first weight portion 201 and the second weight portion 202 through the first hinge point 101. As shown in FIGS. 2 to 6B, one end of the ripper cylinder 9 is hinged with the arm 5 through a second hinge point 102, and the other end of the ripper cylinder 9 is hinged with the ripper 6 through a third hinge point 103. As shown in FIGS. 2 to 6B, the other end of the ripper cylinder 9 is hinged with the first weight portion 201 and the second weight portion 202 through a third hinge point 103. As shown in FIGS. 1 to 4, when the ripper oil cylinder is completely recovered, at least a part of the ripper oil cylinder 9 and at least a part of the arm 5 are located in the first chamber 301.
关于小臂5的至少一部分的量,以小臂5侧面积为准进行说明,其至少占到小臂5侧面积的25%以上;相同的,关于松土器油缸9的至少一部分的量,以松土器油缸长度进行说明,其至少占到松土器油缸长度的25%以上。Regarding the amount of at least a part of the forearm 5, the description shall be based on the side area of the forearm 5, which occupies at least 25% of the side area of the forearm 5; similarly, the amount of at least a part of the ripper cylinder 9 is The length of the oil tank of the ripper is explained, and it occupies at least 25% of the length of the oil tank of the ripper.
当松土器油缸9伸出后时,小臂5和松土器油缸位于第一腔室301的量会明显减少;例如,第三铰接点103也可以设置为如图示第一铰接点101那样的耳板(图上未示出),以减少厚度,减小连接轴长度。When the ripper cylinder 9 is extended, the amount of the forearm 5 and the ripper cylinder located in the first chamber 301 will be significantly reduced; for example, the third hinge point 103 can also be set as the first hinge point 101 shown in the figure. Ear plate (not shown on the figure) to reduce the thickness and reduce the length of the connecting shaft.
关于第三铰接点103的设置(图上未示出),除如图1至图6B所示形状外,第三铰接点103包括两个耳板,两个耳板设置于连接部203;另外,耳板也可以设置于松土部204上方靠前位置。Regarding the arrangement of the third hinge point 103 (not shown in the figure), in addition to the shape shown in Figs. 1 to 6B, the third hinge point 103 includes two ear plates, and the two ear plates are arranged at the connecting portion 203; , The ear plate can also be arranged at the front position above the soil loosening part 204.
本公开的实施例提供的破岩装置,通过利用第一重量部201和第二重量部202形成第一腔室301,可以使得松土器油缸9的至少一部分位于第一腔室301内,或者使得小臂5的至少一部分中位于第一腔室301内,或者使得松土器油缸9的至少一部分和小臂5的至少一部分均位于第一腔室301内,实现对松土器油缸9的保护以及松土器油缸9和小臂5在横向上共用第一腔室301的空间。In the rock breaking device provided by the embodiment of the present disclosure, by using the first weight portion 201 and the second weight portion 202 to form the first chamber 301, at least a part of the ripper cylinder 9 can be located in the first chamber 301, or At least a part of the forearm 5 is located in the first chamber 301, or at least a part of the ripper cylinder 9 and at least a part of the forearm 5 are both located in the first chamber 301, so as to protect and loosen the ripper cylinder 9 The earthenware cylinder 9 and the forearm 5 share the space of the first chamber 301 in the lateral direction.
需要说明的是,本公开的实施例中,松土器油缸9位于第一腔室301内,其结构特点和效果不同于通常技术的破岩装置的松土器油缸位于松土器的两个相对设置的耳板之间,通常技术中,松土器的耳板的重量和体积相对很小,只能起到连接松土器油缸和松土器的作用。It should be noted that, in the embodiment of the present disclosure, the ripper cylinder 9 is located in the first chamber 301, and its structural features and effects are different from those of the conventional rock breaking device. The ripper cylinders are located on two oppositely arranged ripper Between the ear plates, the weight and volume of the ear plates of the ripper are relatively small in technology, and they can only play the role of connecting the oil tank of the ripper and the ripper.
为了便于描述,松土器油缸完全回收时,小臂位于第一腔室的部分称其为回收时的部分;松土器油缸完全伸出时,小臂位于第一腔室的部分称其为伸出时的部分。如图9、图10、图11和图12所示,图9为松土器油缸9完全回收时的状态;图10为松土器油缸9完全伸出时的状态;图11里阴影部分为松土器油缸9完全回收时小臂5位于第一腔室301的部分(即回收时的部分42);图12里阴影部分为图10状态下小臂5位于第一腔室301的部分(及伸出时的部分43)。在这两种状态里,回收时的部分42侧面积远大于伸出时的部分43侧面积,在大多数情况下,回收时的部分42侧面积在伸出时的部分43侧面积5倍以上,以利于第一重量部201和第二重量部202有较大的重量,进而提高松土器的下切力。例如,回收时的部分42面积为1.8平方米,伸出时的部分43面积为0.3平方米。For ease of description, when the ripper cylinder is fully recovered, the part of the forearm located in the first chamber is called the recovery part; when the ripper cylinder is fully extended, the part of the forearm in the first chamber is called extended Part of the time. As shown in Figure 9, Figure 10, Figure 11 and Figure 12, Figure 9 is the state when the ripper oil cylinder 9 is fully recovered; Figure 10 is the state when the ripper oil cylinder 9 is fully extended; the shaded part in Figure 11 is the ripper When the oil cylinder 9 is fully recovered, the arm 5 is located in the first chamber 301 (that is, the part 42 at the time of recovery); the shaded part in Figure 12 is the part of the arm 5 in the first chamber 301 (and extended Time part 43). In these two states, the area of the side of the part 42 at the time of recovery is much larger than the area of the side of the part 43 at the time of extension. In most cases, the area of the side of the part 42 at the time of recovery is more than 5 times the area of the part 43 at the time of extension. , In order to facilitate the first weight portion 201 and the second weight portion 202 to have a larger weight, thereby increasing the undercutting force of the ripper. For example, the area of the part 42 at the time of recovery is 1.8 square meters, and the area of the part 43 at the time of extension is 0.3 square meters.
例如,分界面14(参考图6A)为第一铰接点101的铰接轴和第三铰接点103的铰接轴所在的平面。破岩部15位于松土部204的端部。破岩部15位于松土部204的远离连接部203的一端。For example, the interface 14 (refer to FIG. 6A) is a plane where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located. The rock breaking part 15 is located at the end of the soil loosening part 204. The rock breaking part 15 is located at one end of the soil loosening part 204 away from the connecting part 203.
例如,松土部204的远离第一重量部201和第二重量部202的端部为破岩部15,破岩部15通常为可拆装的斗齿,以便于磨损后的更换。破岩时斗齿与岩层接触切入,松土部204随着破岩部15进入松动后的岩层,第一重量部201和第二重量部202则不进入,通常情况下,松土部204的长度决定着能够破岩的深度,松土部204的长度设置应当根据岩层的硬度和作业效率来综合衡量,松土部204的长度越长,其它条件相同情况下,破岩部15的挖掘力越小,反之越大。通常情况下,岩层硬度相对较小时,松土部的长度可设置得相对大一些,更有利于作业效率的提高,如果岩层硬度相对较大时,松土部204的长度则设置得相对小一些。For example, the end of the loosening part 204 away from the first weight part 201 and the second weight part 202 is the rock breaking part 15, and the rock breaking part 15 is usually a detachable bucket tooth to facilitate replacement after wear. When breaking the rock, the bucket teeth are in contact with the rock formation. The loosening part 204 enters the loosened rock formation along with the breaking part 15 while the first weight part 201 and the second weight part 202 do not enter. Normally, the length of the loosening part 204 Determines the depth that can break the rock. The length of the loosening part 204 should be comprehensively measured according to the hardness of the rock formation and work efficiency. The longer the length of the loosening part 204, the smaller the digging force of the breaking part 15 under the same conditions. , And vice versa, the bigger it is. Under normal circumstances, when the rock layer hardness is relatively small, the length of the loosening part can be set to be relatively large, which is more conducive to the improvement of work efficiency. If the rock layer hardness is relatively large, the length of the loosening part 204 is set to be relatively small .
松土部204和连接部203可以一体设置,比如用一个钢材整体加工制成,由于松土部204受力较大,应当使用强度较高的钢材;松土部204和连接部203也可以通过焊接制成,第一重量部201和第二重量部单独制作好以后,与连接部203可通过焊接连接,这种方式使松土器6有较好的结构强度和整体性,有利于破岩时第一重量部201和第二重量部202的重量传递到破岩部15。The loosening part 204 and the connecting part 203 can be integrally arranged, for example, made of a single steel. Since the loosening part 204 is subjected to greater force, higher strength steel should be used; the loosening part 204 and the connecting part 203 can also be passed through After the first weight part 201 and the second weight part are separately manufactured, they can be connected to the connecting part 203 by welding. This way makes the ripper 6 have better structural strength and integrity, which is beneficial for rock breaking. The weight of the first weight part 201 and the second weight part 202 is transmitted to the rock breaking part 15.
第一重量部201和第二重量部202也可以通过螺栓和销轴等可拆装地连接到连接部203,但是与焊接的连接方式相比,可拆装地连接方式的松土器6的结构强度相对较低,也相对不利于第一重量部201和第二重量部202将重力传递到破岩部15。The first weight portion 201 and the second weight portion 202 can also be detachably connected to the connecting portion 203 by bolts and pins, etc. However, the structure of the ripper 6 in a detachable connection mode is compared with the welding connection method The strength is relatively low, and it is relatively unfavorable for the first weight portion 201 and the second weight portion 202 to transmit gravity to the rock breaking portion 15.
第一重量部201和第二重量部202与连接部203和松土部204也可以通过一个钢材加工而成,这种方式造价通常较高,但是使用效果较好;也可以通过铸造一次成形,其使用效果也较好。The first weight portion 201 and the second weight portion 202 and the connecting portion 203 and the loosening portion 204 can also be processed by a single steel. This method is usually expensive, but the use effect is better; it can also be formed by casting at one time. Its use effect is also better.
随着材料技术的发展,松土器也可以为其它材料和方法制成,比如3D打印等。With the development of material technology, scarifiers can also be made of other materials and methods, such as 3D printing.
如图1至图4所示,破岩装置还包括大臂4和斗杆油缸8。大臂4的一端通过第七铰接点107与载具112连接,大臂4的另一端通过第八铰接点108与小臂5铰接。斗杆油缸8的一端通过第九铰接点109与大臂4铰接,斗杆油缸8的另一端通过第十铰接点1010与小臂5铰接。As shown in Figures 1 to 4, the rock breaking device also includes a boom 4 and a stick cylinder 8. One end of the big arm 4 is connected to the carrier 112 through a seventh hinge point 107, and the other end of the big arm 4 is hinged to the small arm 5 through an eighth hinge point 108. One end of the arm cylinder 8 is hinged with the boom 4 through a ninth hinge point 109, and the other end of the arm cylinder 8 is hinged with the arm 5 through a tenth hinge point 1010.
关于第一腔室301的设置,参照图3、图4和图5,通过分析可知,在第一腔室301的上部也可以在第一重量部201和第二重量部202之间设置连接部(图中未示出),比如设置在第一重量部201和第二重量部202的上方,以增加结构强度,即,第一腔室301没有在竖直方向上贯通松土器6。只要第一重量部201和第二重量部202在运行中不和小臂5及松土器油缸9碰触即可。当第一重量部201和第二重量部202朝向上方的长度较短时,第一重量部201和第二重量部202在横向上的宽度较宽,第一重量部201和第二重量部202同样具有较大的重量,这时,松土器油缸9在横向上也可以不在第一腔室301内,为了使第一重量部201和第二重量部202的宽度不至于太宽,当斗杆油缸8完全回收时,小臂5最少有一部分位于第一腔室301内,同样可以充分利用横向空间,以利于破岩装置的重心设置。同样,当斗杆油缸8完全回收,小臂5没有位于第一腔室301内时,为了不使第一重量部201和第二重量部202在横向上宽度过大,第一重量部201和第二重量部202朝向上方的长度较长,也同样可以使第一重量部201和第二重量部202有较大的重量,同样可以充分利用横向空间,以利于破岩装置的重心设置;当松土器油缸完全回收时,松土器油缸9则会位于第一腔室301内。当然,如果松土器油缸9完全回收时,松土器油缸9的大部分和小臂5的一部分同时位于第一腔室内,则效果会更好。Regarding the arrangement of the first chamber 301, referring to FIGS. 3, 4, and 5, it can be seen through analysis that a connecting portion may also be provided between the first weight portion 201 and the second weight portion 202 in the upper part of the first chamber 301 (Not shown in the figure), for example, it is arranged above the first weight portion 201 and the second weight portion 202 to increase the structural strength, that is, the first cavity 301 does not penetrate the ripper 6 in the vertical direction. As long as the first weight portion 201 and the second weight portion 202 do not touch the forearm 5 and the ripper cylinder 9 during operation. When the lengths of the first weight portion 201 and the second weight portion 202 toward the upper side are short, the width of the first weight portion 201 and the second weight portion 202 in the lateral direction is wider, and the first weight portion 201 and the second weight portion 202 It also has a relatively large weight. At this time, the ripper cylinder 9 may not be in the first chamber 301 in the lateral direction. In order to prevent the width of the first weight portion 201 and the second weight portion 202 from being too wide, when the stick When the oil cylinder 8 is fully recovered, at least a part of the forearm 5 is located in the first chamber 301, and the lateral space can also be fully utilized to facilitate the setting of the center of gravity of the rock breaking device. Similarly, when the arm cylinder 8 is completely recovered and the arm 5 is not located in the first chamber 301, in order not to make the width of the first weight portion 201 and the second weight portion 202 too large in the lateral direction, the first weight portion 201 and The length of the second weight portion 202 facing upward is longer, which can also make the first weight portion 201 and the second weight portion 202 have a larger weight, and can also make full use of the lateral space to facilitate the setting of the center of gravity of the rock breaking device; When the ripper oil cylinder is fully recovered, the ripper oil cylinder 9 will be located in the first chamber 301. Of course, if the ripper oil cylinder 9 is completely recovered, most of the ripper oil cylinder 9 and a part of the forearm 5 are located in the first chamber at the same time, the effect will be better.
另外,松土器油缸9位于第一腔室301内,也使松土器油缸9不容易与障碍物发生碰触而导致活塞杆或者管路损伤。这样的结构设置使松土器油缸在松土器重量较大的情况下也不容易受到损伤或者使松土器和小臂在横向上能够共用空间。In addition, the ripper oil cylinder 9 is located in the first chamber 301, which also prevents the ripper oil cylinder 9 from contacting obstacles and causing damage to the piston rod or pipeline. Such a structural arrangement makes the ripper oil cylinder less likely to be damaged when the ripper is heavy, or the ripper and the forearm can share space in the lateral direction.
例如,本公开的实施例中,松土器油缸9位于第一腔室301内,不限于松土器油缸9 位于第一腔室301内的长度。For example, in the embodiment of the present disclosure, the ripper oil cylinder 9 is located in the first chamber 301 and is not limited to the length of the ripper oil cylinder 9 located in the first chamber 301.
如图11和图12所示,在横向上也可以理解在横向上的投影,及从横向上看去。As shown in Fig. 11 and Fig. 12, the projection in the lateral direction can also be understood in the lateral direction, as well as the view from the lateral direction.
一些实施例中,在横向上松土器油缸9有一半以上位于第一腔室301内,从而取得较好的保护松土器油缸9的效果。这样的结构设置使松土器油缸9在松土器6的重量较大的情况下也不容易受到损伤或者使松土器6和小臂5在横向上能够共用空间。In some embodiments, more than half of the ripper oil cylinder 9 is located in the first chamber 301 in the lateral direction, so as to achieve a better effect of protecting the ripper oil cylinder 9. Such a structural arrangement makes the ripper oil cylinder 9 less susceptible to damage when the weight of the ripper 6 is large, or enables the ripper 6 and the forearm 5 to share space in the lateral direction.
例如,如图1至图4所示,松土器油缸9的至少一部分和小臂5的至少一部分位于第一腔室301内,松土器油缸9的至少一部分和小臂5的至少一部分在竖直方向上或纵向上排列在第一腔室301内。从而,第一腔室301可以得到充分的利用,并且,松土器油缸9和小臂5分别设置在第一腔室301内的不同部分,共用第一腔室且互不干扰。例如,松土器油缸9的至少一部分和小臂5的至少一部分在竖直方向上或纵向上排列在第一腔室301内可指在使用状态下,松土器油缸9的至少一部分和小臂5的至少一部分在竖直方向上或纵向上排列在第一腔室301内。For example, as shown in Figures 1 to 4, at least a part of the ripper cylinder 9 and at least a part of the arm 5 are located in the first chamber 301, and at least a part of the ripper cylinder 9 and at least a part of the arm 5 are in a vertical position. It is arranged in the first chamber 301 in the direction or longitudinal direction. Therefore, the first chamber 301 can be fully utilized, and the ripper cylinder 9 and the forearm 5 are respectively arranged in different parts of the first chamber 301, sharing the first chamber without interfering with each other. For example, at least a part of the ripper oil cylinder 9 and at least a part of the arm 5 are arranged in the first chamber 301 in the vertical direction or longitudinally, which may mean that at least a part of the ripper oil cylinder 9 and the arm 5 are in use. At least a part of φ is arranged in the first chamber 301 in the vertical direction or the longitudinal direction.
例如,如图5所示,连接部203夹设在第一重量部201和第二重量部202之间,第一腔室301位于连接部203的远离松土部204的一侧,第一腔室301的在上下方向上的长度大于或等于连接部203的在横向上的厚度。例如,连接部203的厚度也是第一腔室301的横向宽度。For example, as shown in FIG. 5, the connecting portion 203 is sandwiched between the first weight portion 201 and the second weight portion 202, the first cavity 301 is located on the side of the connecting portion 203 away from the ripper portion 204, and the first cavity The length of the chamber 301 in the vertical direction is greater than or equal to the thickness of the connecting portion 203 in the lateral direction. For example, the thickness of the connecting portion 203 is also the lateral width of the first cavity 301.
例如,在主视图中,第一腔室301在上下方向上的长度大于连接部203在横向上的长度(厚度),这样可以使第一重量部201和第二重量部202有较大的重量情况下,松土部204与第一重量部201和第二重量部202结合处的宽度不会过大,更有利于破岩作业,其原因为,该位置处于松土部204上部,当松土部204完全进入岩层时,破碎后的岩层的体积会增加,岩层上部是松散的岩石,让部分松散的岩石处于松土部204的上方有利于获得更大的破岩深度情况下也不会损伤松土器油缸和其它部件,如果连接部203的宽度过大,容易与松散的岩石发生阻挡。For example, in the front view, the length of the first chamber 301 in the vertical direction is greater than the length (thickness) of the connecting portion 203 in the lateral direction, so that the first weight portion 201 and the second weight portion 202 can have a larger weight. In this case, the width of the joint between the loosening part 204 and the first weight part 201 and the second weight part 202 will not be too large, which is more conducive to rock breaking operations. The reason is that the position is at the upper part of the loosening part 204. When the soil part 204 completely enters the rock formation, the volume of the broken rock layer will increase. The upper part of the rock layer is loose rock. Letting some loose rocks above the loose soil part 204 is beneficial to obtain a greater rock breaking depth. Damage to the ripper oil cylinder and other components, if the width of the connecting portion 203 is too large, it is likely to block loose rocks.
如图8所示,由于第一腔室301的形状有可能是不规则的,上述第一腔室301在上下方向的长度41以分界面14到第一重量部201或者第二重量部202最长处为准。As shown in FIG. 8, since the shape of the first chamber 301 may be irregular, the length 41 of the first chamber 301 in the vertical direction is the most from the interface 14 to the first weight portion 201 or the second weight portion 202. Strengths prevail.
事实上,在作业时重量部不能进入岩层,松土部204完全进入岩层时,通常会有部分松散的岩石能够位于松土部204上方一部分位置,这是有利于破岩深度和效率的;基于这种原因,该位置横向宽度不能够太大,可将重量部上方的不容易发生碰触的位置宽度设置的相对大一些(图上未示出),使重量部具有较大的重量,进而提高下切力。关于连接部203的纵向长度,与第三铰接点103到第一铰接点101的距离通常成正比,当 第一铰接点101到第三铰接点103距离越大时,连接部203的纵向长度可设置得相对大一些,有利于获得更好的连接处的结构强度。In fact, the weight part cannot enter the rock formation during operation. When the loosening part 204 completely enters the rock formation, there are usually some loose rocks that can be located in a part of the position above the loosening part 204, which is conducive to the depth and efficiency of rock breaking; For this reason, the lateral width of the position cannot be too large, and the width of the position above the weight part that is not prone to contact can be set relatively large (not shown in the figure), so that the weight part has a larger weight, and then Improve the cutting force. Regarding the longitudinal length of the connecting portion 203, it is generally proportional to the distance from the third hinge point 103 to the first hinge point 101. When the distance from the first hinge point 101 to the third hinge point 103 is greater, the longitudinal length of the connecting portion 203 can be The setting is relatively large, which is conducive to obtaining better structural strength of the connection.
第一重量部201和第二重量部202分别位于第一腔室301的两侧,第一重量部201和第二重量部202用于增加松土器6的重量,有相对较大的重量和体积。通常设置两个重量部,当然,也可设置其他数量的重量部;比如设置3个、4个、6个重量部等。在设置3个重量部的情况下,能够设置两个第一腔室301,可设置两个松土器油缸,每个第一腔室301可设置一个松土器油缸,以此类推,但不限于此。本公开的实施例以设置两个重量部:第一重量部201和第二重量部202为例进行说明。The first weight portion 201 and the second weight portion 202 are respectively located on both sides of the first chamber 301. The first weight portion 201 and the second weight portion 202 are used to increase the weight of the ripper 6 and have relatively large weight and volume. . Usually two weight parts are provided, of course, other numbers of weight parts can also be provided; for example, 3 weight parts, 4 weight parts, 6 weight parts, etc. are provided. In the case of three weight parts, two first chambers 301 can be provided, two ripper oil cylinders can be provided, and one ripper oil cylinder can be provided for each first chamber 301, and so on, but not limited to this . In the embodiment of the present disclosure, two weight parts: a first weight part 201 and a second weight part 202 are provided as an example for description.
例如,如图4和图5所示,第一腔室301在松土器6的远离松土部204的中部位置,在纵向上或者朝向上方贯穿松土器6,松土部204通过连接部203连接第一重量部201和第一重量部202,连接部203位于分界面14附近。分界面14如图6A所示,松土器6通过破岩部15与岩层接触破岩。For example, as shown in Figs. 4 and 5, the first chamber 301 penetrates the ripper 6 in the longitudinal direction or upwards at the middle position of the ripper 6 away from the ripper 204, and the ripper 204 is connected by the connecting part 203. The first weight portion 201 and the first weight portion 202, and the connecting portion 203 is located near the interface 14. The interface 14 is shown in FIG. 6A, and the ripper 6 is in contact with the rock formation through the rock breaking part 15 to break the rock.
如图6A所示,分界面14为第一铰接点101的铰接轴和第三铰接点103的铰接轴所在的平面。例如,参照图1、图2和图6A,松土器6的位于分界面14的远离破岩部15的部分61的重量和体积分别大于松土器6的位于分界面14的靠近破岩部15的部分62的重量和体积,由此,松土部204有较小的体积而有利于入岩,同时有利于松土器6有较大的重量。如图6A所示,松土器6根据分界面14被分为两个部分,即,被分为分别位于分界面14的两侧的部分61和部分62。部分61可称作第一部分,部分62可称作第二部分。As shown in FIG. 6A, the interface 14 is a plane where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located. For example, referring to FIGS. 1, 2 and 6A, the weight and volume of the portion 61 of the ripper 6 located at the interface 14 away from the rock breaking part 15 are respectively larger than the part 62 of the ripper 6 located at the interface 14 near the rock breaking part 15 Therefore, the ripper 204 has a smaller volume, which is beneficial for rock entry, and at the same time, it is advantageous for the ripper 6 to have a larger weight. As shown in FIG. 6A, the ripper 6 is divided into two parts according to the interface 14, that is, is divided into a part 61 and a part 62 located on both sides of the interface 14, respectively. The portion 61 may be referred to as the first portion, and the portion 62 may be referred to as the second portion.
进一步例如,第一重量部201和第二重量部202中每一个的重量和体积分别大于松土器6的位于分界面14的靠近破岩部15的部分的重量和体积的50%,有利于使松土器的松土部204具有合理长度的情况下获得较大的重量,减少松土器油缸的能量传递,减少能量损耗,提高破岩装置重力传递到破岩部15的刚性传递能力。Further for example, the weight and volume of each of the first weight portion 201 and the second weight portion 202 are respectively greater than 50% of the weight and volume of the portion of the ripper 6 located at the interface 14 near the rock breaking portion 15, which is beneficial to loosen The loosening part 204 of the soil tool has a reasonable length to obtain a larger weight, which reduces the energy transmission of the oil cylinder of the soil tool, reduces energy loss, and improves the rigid transmission capacity of the gravity transmission of the rock breaking device to the rock breaking part 15.
例如,分界面14是指通过第一铰接点101和第三铰接点103的轴心在横向上形成的一个面,是一个虚拟的面,用于描述松土器6的结构。或者说,分界面14是指第一铰接点101的铰接轴和第三铰接点103的铰接轴所在的面。For example, the interface 14 refers to a surface formed in the transverse direction by the axis of the first hinge point 101 and the third hinge point 103, and is a virtual surface used to describe the structure of the ripper 6. In other words, the interface 14 refers to the surface where the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located.
由于松土器6、松土器油缸9、小臂5之间的位置在松土器油缸9完全回收时其所组成的体积空间最小,所以在本公开的实施例用松土器油缸9完全回收(松土器油缸9回收到最短位置)时的状态来描述。Since the position between the ripper 6, the ripper cylinder 9, and the arm 5 is the smallest when the ripper cylinder 9 is fully recovered, the ripper cylinder 9 is used for complete recovery (the ripper cylinder 9) in the embodiment of the present disclosure. The state when the oil cylinder 9 is recovered to the shortest position) will be described.
例如,在一些实施例中,为了更好地保护松土器油缸9,在松土器油缸9回收到最短 位置的情况下,松土器油缸9的至少一半位于第一腔室301内。或者说,在松土器油缸9回收到最短位置的情况下,松土器油缸9的至少一半的长度位于第一腔室301内。例如松土器油缸9完全回收时长度为2100毫米,在横向上,松土器油缸9与松土器6连接一端有1860毫米的长度位于第一腔室301内;当松土器油缸9完全伸出时,有920毫米的长度位于第一腔室301内,第一腔室301的横向宽度为370毫米,由于从第三铰接点103朝向第二铰接点102松土器油缸9逐渐位于第一腔室301中间位置,所以不容易与其它障碍物特别是松散的岩层发生碰触,在第一重量部201和第二重量部202中间设置挡板效果则更佳;相对于现有技术里在只能起到连接作用的体积较小的耳板来说,其区别效果最少为:1.对松土器油缸9的保护长度明显更长,现有技术里,当松土器6重量明显小于小臂5时,松土器油缸9在完全伸出时,其位于第三铰接点103处通常只有300毫米以内的长度位于耳板之间,容易受到损伤,现有技术方案里,为了解决这个技术问题,通常将不容易损伤的松土器油缸9的缸筒朝向第三铰接点103,将容易损伤的活塞杆朝向第二铰接点102,但是这会导致需要在活塞杆中设置液压油通道,这会增加松土器油缸9造价和降低活塞杆强度;2,有效提高挡板强度,由于第一重量部201和第二重量部202之间有相对更大的挡板连接位置,有利于使挡板获得更好的结构强度,而不容易损伤现有技术中,为了降低松土器油缸被损伤的几率,也会在耳板处设置挡板,但是由于连接位置偏小,很容易损伤。For example, in some embodiments, in order to better protect the ripper cylinder 9, when the ripper cylinder 9 is recovered to the shortest position, at least half of the ripper cylinder 9 is located in the first chamber 301. In other words, when the ripper oil cylinder 9 is recovered to the shortest position, at least half of the length of the ripper oil cylinder 9 is located in the first chamber 301. For example, when the ripper cylinder 9 is fully recovered, the length is 2100 mm. In the horizontal direction, the end of the ripper cylinder 9 connected to the ripper 6 has a length of 1860 mm located in the first chamber 301; when the ripper cylinder 9 is fully extended, There is a length of 920 mm in the first chamber 301, and the lateral width of the first chamber 301 is 370 mm. As the ripper cylinder 9 is gradually located in the middle of the first chamber 301 from the third hinge point 103 to the second hinge point 102 Position, so it is not easy to touch other obstacles, especially loose rock formations. It is better to set a baffle between the first weight part 201 and the second weight part 202; For ear plates with a smaller connection volume, the least distinguishing effects are as follows: 1. The protection length of the ripper oil cylinder 9 is significantly longer. In the prior art, when the weight of the ripper 6 is significantly smaller than the forearm 5, the loose When the earthenware cylinder 9 is fully extended, its length at the third hinge point 103 is usually within 300 mm between the ear plates, which is easily damaged. In the prior art solution, in order to solve this technical problem, it is usually not easy. The cylinder barrel of the damaged ripper cylinder 9 faces the third hinge point 103, and the easily damaged piston rod faces the second hinge point 102, but this will result in the need to provide a hydraulic oil channel in the piston rod, which will increase the ripper cylinder 9 Cost and reduce the strength of the piston rod; 2. Effectively improve the strength of the baffle, because there is a relatively larger connection position of the baffle between the first weight part 201 and the second weight part 202, which is beneficial to the baffle to obtain better structural strength In the prior art, in order to reduce the possibility of damage to the ripper oil cylinder, a baffle plate is also provided at the ear plate, but because the connection position is small, it is easy to damage.
当松土器6重量明显大于小臂时,如果不设置第一腔室301,将松土器油缸9位于松土器重量部两侧,松土器油缸9因为位于松土器两侧,相对容易损伤;但是,其损伤的几率会低于松土器重量明显低于小臂的破岩装置,其原因为,松土器6重量相对较大时,容易在分界面14远离破岩部15的部分设置相对较大的重量部,体积相对较大的重量部能够对松土器油缸9起到一定的保护作用;而位于第一腔室301的松土器油缸9相对于位于重量部两侧的松土器油缸,更不容易损伤。When the ripper 6 is significantly heavier than the arm, if the first chamber 301 is not provided, the ripper cylinders 9 are located on both sides of the ripper's weight. Because the ripper cylinders 9 are located on both sides of the ripper, they are relatively easy to damage; however, The probability of damage will be lower than that of a rock breaking device with a ripper whose weight is significantly lower than that of the forearm. The reason is that when the weight of the ripper 6 is relatively large, it is easy to set a relatively large weight on the part of the interface 14 far from the rock breaking part 15 The relatively large weight part can protect the ripper cylinder 9 to a certain extent; and the ripper cylinder 9 located in the first chamber 301 is less likely to be damaged than the ripper cylinders located on both sides of the weight part. .
如图7C所示,当松土器油缸9和斗杆油缸8完全伸出时,松土器油缸9朝向第三铰接点位置容易与松散的岩层或者其它障碍物发生碰触而损伤。As shown in FIG. 7C, when the ripper cylinder 9 and the stick cylinder 8 are fully extended, the ripper cylinder 9 is likely to be damaged by contact with loose rock formations or other obstacles toward the position of the third hinge point.
在一些实施例里,如图15所示,图15为松土器6的剖视图,其中横线部分为腔室B,腔室B前方为腔室A;第一重量部201和第二重量部202设置有腔室A71和腔室B72,腔室A71和腔室B72之间设置有隔板,两个腔室不共用空间;腔室A71上方设置有上开口73,腔室A71下方设置有下开口74,上开口73和下开口74通常设置有盖板。腔室A71内可填充钢丸和铁砂等流动性好,比重大的填充物,以提高对松土器6重量调节的 灵活性,其相对于配重调节,具有更好的灵活性,具体操作方法为:当需要增加重量时,拆下上该板,将填充物填充进腔室A,当需要减少重量时,拆下下盖板,利用流动性将填充物排出即可;腔室B密封地填充有混凝土和废钢,相对于钢丸和铁砂来说,腔室B的填充物具有更低的造价和稳定性,较好的稳定性不容易产生蠕动,有利于重力的刚性传递,以提高破岩效果;这样的设置好处在于,在实际使用中,松土器6根据岩层的硬度增加或者减少重量,以达到较好的作业效率,这个调节范围是有限的,通常不需要达到填充物的总重量;当需要增加通过腔室A71和腔室B72的设置,有利于提高松土器6的使用效果和通过填充物的进出便利性;在其它实施例中,也可以不设置上开口73和下开口74,而设置一个进出料口如果进出料口朝向上方,在需要减少重量时,需要将松土器6倒过来,通常需要拆下松土器6才能够完成,如果进出料口朝向前方或者侧部,同样需要拆下松土器6,如果进出料口朝向下方,则不利于填充物进入腔室A,这会降低重量调节的便利性。In some embodiments, as shown in FIG. 15, FIG. 15 is a cross-sectional view of the ripper 6, wherein the horizontal line is the chamber B, and the front of the chamber B is the chamber A; the first weight portion 201 and the second weight portion 202 A chamber A71 and a chamber B72 are provided. A partition is provided between the chamber A71 and the chamber B72, and the two chambers do not share space; an upper opening 73 is provided above the chamber A71, and a lower opening is provided below the chamber A71 74. The upper opening 73 and the lower opening 74 are usually provided with a cover plate. The chamber A71 can be filled with fillers with good fluidity and high specificity such as steel shot and iron sand to improve the flexibility of adjusting the weight of the ripper 6. Compared with the adjustment of the counterweight, it has better flexibility. The specific operation method When you need to increase the weight, remove the upper plate and fill the filler into the chamber A. When you need to reduce the weight, remove the lower cover and use the fluidity to discharge the filler; the chamber B is sealed It is filled with concrete and scrap steel. Compared with steel shot and iron sand, the filling of chamber B has lower cost and stability. The better stability is not prone to creeping, which is conducive to the rigid transmission of gravity and improves the damage. Rock effect; the advantage of this setting is that in actual use, the ripper 6 increases or decreases the weight according to the hardness of the rock formation to achieve better operating efficiency. This adjustment range is limited and usually does not need to reach the total weight of the filler When it is necessary to increase the setting of the passage through the chamber A71 and the chamber B72, it is beneficial to improve the use effect of the ripper 6 and the convenience of entering and exiting through the filler; in other embodiments, the upper opening 73 and the lower opening 74 may not be provided , And set an inlet and outlet if the inlet and outlet are facing upwards, when you need to reduce the weight, you need to turn the ripper 6 upside down, usually you need to remove the ripper 6 to complete, if the inlet and outlet are facing the front or the side, the same is required Remove the ripper 6, if the material inlet and outlet are facing downwards, it is not conducive for the filler to enter the chamber A, which will reduce the convenience of weight adjustment.
例如,在一些实施例中,在松土器油缸9回收到最短位置的情况下,小臂5的至少一半位于第一腔室301内;例如,小臂5的至少一半位于第一腔室301内可指小臂5面积(例如,侧面的面积)的至少一半位于第一腔室301内,或者,小臂5体积的至少一半位于第一腔室301内。上述设计有利于破岩装置的重心设置,其原因为,破岩装置包括挖掘机时,通常会利用挖掘机搭载挖掘臂时使用的举升油缸,由于原举升臂的举升能力和行程设置相对合理,另外也避免造成浪费,举升油缸7与大臂4的铰接点(第十三铰接点1013)通常比较靠前;其容易造成破岩装置的重心过于靠前。根据杠杆原理分析可知,上述设计不利于举升油缸7的举升,也不利于破岩部15通过破岩装置充分利用挖掘机重力获得较大的下切能力。虽然破岩部15能达到的位置距离挖掘机更远,作业范围更大,但是,破岩装置由于受结构限制,松土部204在破岩时的入岩角度对破岩影响较大,合理的入岩角度更有利于破岩部15的切入,松土部204能够达到的有较好的入岩角度的范围是破岩部15作业时的常用作业范围,而破岩部15常用作业范围是有限的。For example, in some embodiments, when the ripper cylinder 9 is recovered to the shortest position, at least half of the forearm 5 is located in the first chamber 301; for example, at least half of the forearm 5 is located in the first chamber 301 It may mean that at least half of the area of the forearm 5 (for example, the area of the side) is located in the first chamber 301, or that at least half of the volume of the forearm 5 is located in the first chamber 301. The above design is conducive to the setting of the center of gravity of the rock breaking device. The reason is that when the rock breaking device includes an excavator, the lifting cylinder used when the excavator is equipped with the excavating arm is usually used. Due to the original lifting capacity and stroke setting of the lifting arm It is relatively reasonable and avoids waste. The hinge point (the thirteenth hinge point 1013) of the lift cylinder 7 and the boom 4 is usually relatively forward; it is easy to cause the center of gravity of the rock breaking device to be too forward. According to the analysis of the lever principle, it can be seen that the above design is not conducive to the lifting of the lifting cylinder 7, and it is also not conducive to the rock breaking part 15 to make full use of the excavator's gravity through the rock breaking device to obtain a larger down-cutting ability. Although the rock-breaking part 15 can reach a position farther from the excavator and has a larger operating range, the rock-breaking device is limited by the structure, and the rock-entry angle of the loosening part 204 when breaking the rock has a greater impact on the rock-breaking, which is reasonable The rock-entry angle is more conducive to the cutting of the rock-breaking part 15. The range of good rock-entry angles that the loosening part 204 can achieve is the usual working range of the rock-breaking part 15 while the usual working range of the rock-breaking part 15 is limited.
例如,破岩部15能够达到的范围和常用作业范围包括破岩部15在纵向宽度能够达到的范围和挖掘机转动时在横向上能够达到的范围,在横向上,由于挖掘机能够360°旋转,所以在以下以纵向宽度进行说明。For example, the range that the rock breaking part 15 can reach and the range of common operations include the range that the rock breaking part 15 can reach in the longitudinal width and the range that the excavator can reach in the lateral direction when the excavator rotates. In the lateral direction, since the excavator can rotate 360°, so In the following description, the vertical width is used.
例如,松土部204的常用作业范围的纵向宽度小于破岩部15能够达到的范围的纵向宽度,有一部分破岩部15能够达到的范围在纵向上由于松土部204的入岩角度不利于破岩部15切入岩层,因此在实际作业中不会作为下切点。例如,破岩部15能够达到的范 围的纵向宽度为3000毫米,松土部204的常用作业范围的纵向宽度为2000毫米。For example, the longitudinal width of the usual working range of the loosening part 204 is smaller than the longitudinal width of the range that the rock breaking part 15 can reach, and a part of the range that the rock breaking part 15 can reach is not conducive to the rock breaking part in the longitudinal direction due to the rock entry angle of the loosening part 204 15 cuts into the rock formation, so it will not be used as a lower cut point in actual operations. For example, the longitudinal width of the reachable range of the rock breaking part 15 is 3000 mm, and the longitudinal width of the normal working range of the loosening part 204 is 2000 mm.
例如,以挖掘机处于如图1的状态下进行举例(图上未示出松土部204的常用作业范围和破岩部15能够达到的范围),常用作业范围纵向宽度距离行走距离400毫米,常用作业范围纵向宽度为2000毫米,行走机构10不会影响破岩装置的正常作业,是较理想的距离设置,如果小臂5和松土器6在横向上没有共用空间,在保证常用作业范围的纵向宽度为2000毫米的情况下,常用作业范围的纵向宽度距离行走机构10(纵向宽度)通常会在1000毫米以上,从而造成距离上的浪费,容易造成破岩装置的重心距离挖掘机的重心过大,如果当小臂5和松土器6部分或者全部位置在横向上共用空间时,有利于避免破岩装置的重心与挖掘机的重心距离过远。For example, take the excavator in the state shown in Figure 1 for example (the usual working range of the loosening part 204 and the reachable range of the rock breaking part 15 are not shown on the figure). The longitudinal width of the operating range is 2000 mm. The walking mechanism 10 will not affect the normal operation of the rock breaking device. It is an ideal distance setting. If the forearm 5 and the ripper 6 do not have a shared space in the horizontal direction, it is necessary to ensure the longitudinal direction of the common operating range. In the case of a width of 2000 mm, the longitudinal width of the commonly used operating range is usually more than 1000 mm from the walking mechanism 10 (longitudinal width), which causes a waste of distance and easily causes the center of gravity of the rock breaking device to be too large from the center of gravity of the excavator If part or all of the forearm 5 and the ripper 6 share a space in the lateral direction, it is helpful to avoid the center of gravity of the rock breaking device from being too far away from the center of gravity of the excavator.
当然,如果不利用原挖掘机的举升油缸,重新更换举升油缸,将第七铰接点107到第十三铰接点1013的距离减小,在小臂5和松土器6不共用横向空间情况下可能也可以获得较合理的常用破岩范围到挖掘机的距离但是会造成不必要的浪费。Of course, if the original excavator's lifting cylinder is not used, the lifting cylinder is replaced again, and the distance between the seventh hinge point 107 and the thirteenth hinge point 1013 is reduced, and the forearm 5 and the ripper 6 do not share the lateral space. It may be possible to obtain a reasonable distance from the commonly used rock breaking range to the excavator, but it will cause unnecessary waste.
如图3和图6B所示,当松土器油缸9回收到最短位置时,从横向上小臂5的一半以上的重量或者体积位于第一腔室301内,为了描述小臂5位于松土器6的第一腔室301内的量,以小臂5的重量或者体积来划分。当然,也可以采用其他方式划分。As shown in Figures 3 and 6B, when the ripper cylinder 9 is recovered to the shortest position, more than half of the weight or volume of the forearm 5 in the lateral direction is located in the first chamber 301, in order to describe that the forearm 5 is located in the ripper 6. The amount in the first chamber 301 is divided by the weight or volume of the forearm 5. Of course, it can also be divided in other ways.
如图3和图6B所示,当松土器油缸9回收到最短位置时,从横向上小臂5的位于中分线16的朝向松土器6的部分51能够位于第一腔室301内,为了描述小臂5位于松土器6的第一腔室301内的量,中分线16是指将小臂5的侧面的面积分为两部分,两部分的面积相等,且中分线16通过第一铰接点101。即,小臂5的中分线为小臂5的通过第一铰接点101并将小臂5的侧面的面积均分为两等份的线。当然,中分线16的具体位置较灵活,也可以不通过第一铰接点101,只要能够将小臂5从横向上划分为两等份即可,其划分方式根据小臂5和松土器6的结构设置来确定。图6B中以中分线16为直线为例进行说明,在其他的实施例中,中分线16也可以不为直线。例如,中分线16也可以为曲线或者折线。以面积划分时,当松土器油缸9回收到最短位置时,从横向上小臂5的位于中分线16的朝向松土器6的部分51能够位于第一腔室301内可相当于当松土器油缸9回收到最短位置时,从横向上小臂5的一半以上的重量或者体积位于第一腔室301内。小臂5、第一重量部201或第二重量部201可采用规则的形状,也可以采用不规则的形状,本公开的实施例对小臂5、第一重量部201以及第二重量部201的形状不做限定。As shown in Figures 3 and 6B, when the ripper cylinder 9 is recovered to the shortest position, the portion 51 of the forearm 5 located on the center line 16 facing the ripper 6 can be located in the first chamber 301 from the lateral direction. Describe the amount of the forearm 5 located in the first chamber 301 of the ripper 6. The middle dividing line 16 refers to dividing the area of the side of the forearm 5 into two parts, the areas of the two parts are equal, and the middle dividing line 16 passes through the first chamber. A hinge point 101. That is, the center dividing line of the forearm 5 is a line of the forearm 5 that passes through the first hinge point 101 and divides the area of the side of the forearm 5 into two equal parts. Of course, the specific position of the center dividing line 16 is more flexible, and it does not need to pass through the first hinge point 101, as long as the forearm 5 can be divided into two equal parts from the lateral direction. The division method is based on the forearm 5 and the ripper 6. The structure settings are determined. In FIG. 6B, the center dividing line 16 is taken as an example for description. In other embodiments, the center dividing line 16 may not be a straight line. For example, the center dividing line 16 may also be a curved line or a broken line. When divided by area, when the ripper cylinder 9 is recovered to the shortest position, the portion 51 of the forearm 5 located on the center line 16 facing the ripper 6 from the lateral direction can be located in the first chamber 301, which can be equivalent to when the ripper When the cylinder 9 is recovered to the shortest position, more than half of the weight or volume of the forearm 5 in the lateral direction is located in the first chamber 301. The forearm 5, the first weight portion 201, or the second weight portion 201 may adopt a regular shape or an irregular shape. The embodiment of the present disclosure has an effect on the forearm 5, the first weight portion 201, and the second weight portion 201. The shape of is not limited.
小臂5较大的纵向宽度有利于提高小臂5的强度,在小臂5有相对较大的纵向宽度情况下,小臂5位于第一腔室301内的部分越多,小臂5与松土器6共用空间越多,越 有利于夹角A(如图6A所示)的角度更小,夹角A的角度越小,松土器6在破岩时越不容易与障碍物发生碰触。如图6A所示,夹角A是指松土器6的靠近第三铰接点103的两个侧边中远离第一铰接点101的侧边与第一铰接点101的铰接轴和第三铰接点103的铰接轴所在的平面(分界面14)的夹角。即,夹角A是指松土器6的位于松土部204的上方且朝向前方的侧边与第一铰接点101的铰接轴和第三铰接点103的铰接轴所在的平面(分界面14)的夹角。松土器6和小臂5共用横向空间,有利于获得角度更小的夹角A。The larger longitudinal width of the forearm 5 is beneficial to increase the strength of the forearm 5. In the case that the forearm 5 has a relatively large longitudinal width, the more the forearm 5 is located in the first chamber 301, the forearm 5 and The more space the ripper 6 shares, the smaller the angle of the included angle A (as shown in Figure 6A). The smaller the angle of the included angle A, the less likely it is for the ripper 6 to come into contact with obstacles when breaking rocks. . As shown in FIG. 6A, the included angle A refers to the hinge axis and the third hinge point between the side far from the first hinge point 101 of the two sides of the ripper 6 close to the third hinge point 103 and the first hinge point 101. The included angle of the plane (interface 14) where the hinge axis of 103 is located. That is, the included angle A refers to the plane where the side of the ripper 6 located above the ripper portion 204 and facing forward and the hinge axis of the first hinge point 101 and the hinge axis of the third hinge point 103 are located (interface 14)的角。 The included angle. The ripper 6 and the forearm 5 share the lateral space, which is beneficial to obtain the angle A with a smaller angle.
例如,如图3和图6B所示,在一些实施例中,在松土器油缸9回收到最短位置的情况下,小臂5的位于中分线的朝向松土器6的部分能够位于第一腔室301内。For example, as shown in FIGS. 3 and 6B, in some embodiments, when the ripper cylinder 9 is recovered to the shortest position, the portion of the forearm 5 that is located on the center line facing the ripper 6 can be located in the first cavity Room 301.
本公开的实施例提供的破岩装置中,松土器6的结构,与小臂5或者松土器油缸9可共用横向空间,利于破岩装置的重心的设置,第一重量部201和第二重量部202以及第一腔室301的设置有利于保护松土器油缸9的同时使松土器6有相对较大的重量也有利于获得合理的常用作业范围。In the rock breaking device provided by the embodiment of the present disclosure, the structure of the ripper 6 can share the lateral space with the forearm 5 or the ripper cylinder 9, which facilitates the setting of the center of gravity of the rock breaking device. The first weight portion 201 and the second weight The arrangement of the portion 202 and the first chamber 301 is beneficial to protect the ripper oil cylinder 9 while making the ripper 6 relatively large in weight and also beneficial to obtain a reasonable range of common operations.
为了进一步描述小臂5能够位于第一腔室301内所产生的效果和第一腔室301与现有技术里用于连接松土器油缸9和松土器6的不同结构,请参照图13和图14。In order to further describe the effect that the forearm 5 can be located in the first chamber 301 and the different structure of the first chamber 301 for connecting the ripper oil cylinder 9 and the ripper 6 in the prior art, please refer to Figures 13 and 14.
如图13所示,当松土器油缸9和斗杆油缸8完全回收时,第一重量部201和第二重量部202与第十三铰接点1013的最短距离用D表示,当第一重量部201到第十三铰接点1013的距离与第二重量部202到第十三铰接点1013距离不同时,以最短距离为准;为了便于描述,通过第一铰接点101设置一个水平线I,第一铰接点101与第三铰接点103与水平线I形成第二夹角H。第二夹角H越大,在实际作业中,松土器6能够获得的有效转动范围越大,有利于提高松土器6的灵活性。As shown in Figure 13, when the ripper cylinder 9 and the stick cylinder 8 are fully recovered, the shortest distance between the first weight portion 201 and the second weight portion 202 and the thirteenth hinge point 1013 is denoted by D, when the first weight portion When the distance between 201 and the thirteenth hinge point 1013 is different from the distance between the second weight portion 202 and the thirteenth hinge point 1013, the shortest distance shall prevail; for ease of description, a horizontal line I is set through the first hinge point 101, and the first The hinge point 101 and the third hinge point 103 form a second angle H with the horizontal line I. The larger the second included angle H is, the larger the effective rotation range that the ripper 6 can obtain in actual operation, which is beneficial to improve the flexibility of the ripper 6.
参照图13,图13为一50吨级挖掘机搭载的破岩装置,该50吨挖掘机在该型号挖掘机中具有较强的代表性;其包括了大臂4、小臂5和松土器6。松土器6包括第一重量部201和第二重量部202,第一重量部201和第二重量部202均具有腔室,腔室内设置有填充物,其有利于降低第一重量部201和第二重量部202的造价。第一重量部201和第二重量部202之间为第一腔室301,小臂5和松土器油缸9能够位于第一腔室内。小臂5两个侧面的面积共2.52平方米,当斗杆油缸9完全回收时,小臂5单个侧面有0.62平方米与大臂4在横向上共用空间。松土器6重量为11吨,小臂5重量为3.5吨,大臂4重量为4.7吨;其中,第一重量部201和第二重量部202重量分别为4.5吨,体积分别为1.4立方米,分界面14朝向靠近所述破岩部15的部分的重量为1.2吨,连接部203重量为 0.8吨,体积约为0.1立方米。Referring to Figure 13, Figure 13 is a rock breaking device carried by a 50-ton excavator. The 50-ton excavator is a strong representative of this type of excavator; it includes the boom 4, the forearm 5 and the ripper 6. The ripper 6 includes a first weight portion 201 and a second weight portion 202. Both the first weight portion 201 and the second weight portion 202 have a cavity, and the cavity is provided with a filler, which is beneficial to reduce the first weight portion 201 and the second weight portion 201 and the second weight portion 202. Second, the cost of the weight part 202. Between the first weight portion 201 and the second weight portion 202 is a first chamber 301, and the forearm 5 and the ripper cylinder 9 can be located in the first chamber. The two sides of the arm 5 have a total area of 2.52 square meters. When the stick cylinder 9 is fully recovered, a single side of the arm 5 has 0.62 square meters and the boom 4 shares a space horizontally. The ripper 6 weighs 11 tons, the arm 5 weighs 3.5 tons, and the boom 4 weighs 4.7 tons. Among them, the weight of the first weight part 201 and the second weight part 202 are 4.5 tons, and the volume is 1.4 cubic meters. The part of the interface 14 facing the rock breaking part 15 has a weight of 1.2 tons, and the connecting part 203 has a weight of 0.8 tons and a volume of about 0.1 cubic meters.
如图14所示,两个举升油缸7的轴线距离为第二距离E,第二距离E为870毫米。As shown in Fig. 14, the axial distance of the two lifting cylinders 7 is a second distance E, and the second distance E is 870 mm.
关于第二距离E,不同挖掘机第二距离E有一定差异,一般情况下,挖掘机越大第二距离E越大,在现有技术中,第二距离E小于第一距离D。Regarding the second distance E, there are certain differences in the second distance E between different excavators. Generally, the larger the excavator, the greater the second distance E. In the prior art, the second distance E is smaller than the first distance D.
在此,以松土器油缸9伸缩,斗杆油缸8完全回收,其它部分不动来分析距离D在变化中第二夹角H的变化;以帮助分析在其它条件相同情况下,不同的距离D对第二夹角H的影响。Here, the ripper oil cylinder 9 is expanded and contracted, the stick oil cylinder 8 is fully recovered, and the other parts are not moved to analyze the change of the second angle H during the change of the distance D; to help analyze the different distance D under the same other conditions. The impact on the second included angle H.
根据图13可知,当第二重量部202侧面形状不变的情况下,其左侧边缘距离第十三铰接点1013越近,第二重量部202的上部绕第一铰接点101逆时针偏转的角度越大;这直接导致第二夹角H越大。第一重量部201的情况与第二重量部202类似,不再赘述。经过试验得知:According to Figure 13, when the side shape of the second weight portion 202 remains unchanged, the closer its left edge is to the thirteenth hinge point 1013, the upper part of the second weight portion 202 deflects counterclockwise around the first hinge point 101 The larger the angle; this directly leads to the larger the second angle H. The situation of the first weight portion 201 is similar to that of the second weight portion 202, and will not be repeated. After experimentation, it is learned that:
当松土器油缸9完全回收时,距离D为395毫米,第二夹角H为58°,从横向上,以一个侧面计,有1.14平方米的小臂位于第一腔室301内,一个侧面的总面积为2.52平方米。When the ripper cylinder 9 is fully recovered, the distance D is 395 mm, and the second included angle H is 58°. From the lateral direction, on one side, a 1.14 square meter arm is located in the first chamber 301, one side The total area is 2.52 square meters.
当距离D为739毫米时,第二夹角H为47°;当距离D为837毫米时,第二夹角H为44°;当距离D为900毫米时,第二夹角H为42°;当距离D为1405毫米时,第二夹角H为21°。When the distance D is 739 mm, the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
以上数据印证了距离D越小,第二夹角H越大。The above data confirms that the smaller the distance D, the larger the second angle H.
在能够使第二夹角H最大化的方式里,除了设置较小的距离D外,也可以加大第一重量部201和第二重量部202在横向上的厚度;例如,通过第一铰接点101、第二铰接点102、第三铰接点103、第八铰接点108、第九铰接点109、第十铰接点1010的位置关系的设置,也可以加大第二夹角H;例如,斗杆油缸8和松土器油缸9的行程和长度也能够影响第二夹角H的大小;在以上条件相同情况下,距离D越小,第二夹角H越大。In a way to maximize the second included angle H, in addition to setting a smaller distance D, the thickness of the first weight portion 201 and the second weight portion 202 in the lateral direction can also be increased; for example, through the first hinge The positional relationship between the point 101, the second hinge point 102, the third hinge point 103, the eighth hinge point 108, the ninth hinge point 109, and the tenth hinge point 1010 can also be set to increase the second angle H; for example, The stroke and length of the stick cylinder 8 and the ripper cylinder 9 can also affect the size of the second included angle H; under the same conditions as above, the smaller the distance D, the larger the second included angle H.
为了区别于现有技术,同时保持较好的使用效果,以距离D小于第二距离E为佳。In order to be different from the prior art while maintaining a better use effect, it is better that the distance D is smaller than the second distance E.
小臂5位于第一腔室301内,能够使小臂5在横向上的厚度小于松土器6,有利于使松土器6重量大于小臂5的重量。The forearm 5 is located in the first chamber 301, which can make the thickness of the forearm 5 in the lateral direction smaller than that of the ripper 6, which is beneficial to make the weight of the ripper 6 greater than the weight of the forearm 5.
根据以上数据也可以分析得到,当小臂5与大臂4较少共用横向空间,以斗杆油缸8完全回收来衡量,在横向上,小臂5最少有25%以上侧面积没有与大臂4在横向上共用空间,这种情况下,小臂5与松土器6在横向上能够共用空间的部分越多,越有利于使第二夹角H更大;当松土器油缸9完全回收时,小臂5最少有25%以上能够与松土器6 共用横向空间为佳。According to the above data, it can also be analyzed that when the forearm 5 and the boom 4 share less lateral space, as measured by the complete recovery of the stick cylinder 8, in the lateral direction, at least 25% of the side area of the forearm 5 is not shared with the boom 4 Share the space in the horizontal direction. In this case, the more the forearm 5 and the ripper 6 can share the space in the horizontal direction, the more conducive to making the second included angle H larger; when the ripper cylinder 9 is fully recovered , It is better that at least 25% of the forearm 5 can share the horizontal space with the ripper 6.
在另一个实施例里,为一50吨级挖掘机搭载的破岩装置,与上一个实施例的挖掘机相同;其包括了大臂4,.小臂5和松土器6,松土器6包括第一重量部201和第二重量部202,第一重量部201和第二重量部202之间为第一腔室301,小臂5和松土器油缸9能够位于第一腔室内;小臂5两个侧面的面积分别为2.52平方米,当斗杆油缸9完全回收时,小臂5单个侧面有1.7平方米与大臂4在横向上共用空间,松土器6重量为11吨,小臂5重量为3.5吨,大臂4重量为4.7吨;第二距离E为870毫米。In another embodiment, the rock breaking device carried by a 50-ton excavator is the same as the excavator in the previous embodiment; it includes a boom 4, a forearm 5 and a ripper 6, and the ripper 6 includes The first weight portion 201 and the second weight portion 202, between the first weight portion 201 and the second weight portion 202 is the first chamber 301, the forearm 5 and the ripper cylinder 9 can be located in the first chamber; the forearm 5 The area of the two sides is 2.52 square meters respectively. When the stick cylinder 9 is fully recovered, the arm 5 has a single side of 1.7 square meters and the boom 4 shares space horizontally. The ripper 6 weighs 11 tons, and the arm 5 The weight is 3.5 tons, and the weight of boom 4 is 4.7 tons; the second distance E is 870 mm.
在此,以松土器油缸9伸缩,斗杆油缸8完全回收,其它部分不动来分析距离D在变化中第二夹角H的变化。Here, the ripper cylinder 9 is expanded and contracted, the stick cylinder 8 is completely recovered, and the other parts are not moved to analyze the change of the second included angle H during the change of the distance D.
当松土器油缸9完全回收时,距离D为395毫米,第二夹角H为58°,从横向上,以一个侧面计,有0.4平方米的小臂位于第一腔室301内,一个侧面的总面积为2.52平方米。When the ripper oil cylinder 9 is fully recovered, the distance D is 395 mm, and the second included angle H is 58°. From the lateral direction, on one side, a 0.4 square meter arm is located in the first chamber 301, one side The total area is 2.52 square meters.
当距离D为739毫米时,第二夹角H为47°;当距离D为837毫米时,第二夹角H为44°;当距离D为900毫米时,第二夹角H为42°;当距离D为1405毫米时,第二夹角H为21°。When the distance D is 739 mm, the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
根据以上数据分析可知,距离D越小,第二夹角H越大;距离D小于第二距离E时,能够获得较大角度的第二夹角H。According to the above data analysis, the smaller the distance D, the larger the second included angle H; when the distance D is less than the second distance E, a larger second included angle H can be obtained.
当然,为了获得较大角度的第二夹角H,也可以通过减少第一重量部201和第二重量部202在前后方向上的宽度或者使第八铰接点108相对于第七铰接点107更靠近上方等方式获得;除了以上方式,本实施例里,由于第一重量部201和第二重量部202能够与小臂共用空间,能够使得距离D小于距离E,距离D小于距离E相对于距离D大于距离E更容易获得相对更大的第二夹角H。Of course, in order to obtain a larger second included angle H, it is also possible to reduce the width of the first weight portion 201 and the second weight portion 202 in the front-to-rear direction or to make the eighth hinge point 108 more relative to the seventh hinge point 107. In addition to the above methods, in this embodiment, since the first weight portion 201 and the second weight portion 202 can share space with the forearm, the distance D can be made smaller than the distance E, and the distance D is smaller than the distance E relative to the distance D is greater than the distance E, and it is easier to obtain a relatively larger second angle H.
在该实施例里,小臂5与大臂4在横向上有较大的共用空间时,小臂5与松土器6在横向上共用空间较少情况下,同样可以获得较大角度的第二夹角H。In this embodiment, when the forearm 5 and the forearm 4 have a larger shared space in the transverse direction, and the forearm 5 and the ripper 6 share less space in the transverse direction, a larger second angle can also be obtained. Angle H.
在又一个实施例里,为一80吨级挖掘机搭载的破岩装置,该挖掘机在该型号的挖掘机里有较强的代表性;其包括了大臂4,.小臂5和松土器6,松土器6包括第一重量部201和第二重量部202,第一重量部201和第二重量部202之间为第一腔室301,小臂5和松土器油缸9能够位于第一腔室内;小臂5两个侧面的面积分别为3.1平方米,当斗杆油缸9完全回收时,小臂5单个侧面有0.8平方米与大臂4在横向上共用空间,松土器6重量为21吨,小臂5重量为4.5吨,大臂4重量为5.7吨;第二距离E为1030毫米。In yet another embodiment, it is a rock breaking device carried by an 80-ton excavator. The excavator is representative of this type of excavator; it includes the boom 4, the forearm 5 and the pine Earthenware 6, scarifier 6 includes a first weight part 201 and a second weight part 202, between the first weight part 201 and the second weight part 202 is a first chamber 301, the arm 5 and the scarifier cylinder 9 can be located in the first In a chamber; the area of the two sides of the forearm 5 is 3.1 square meters respectively. When the stick cylinder 9 is fully recovered, the single side of the forearm 5 has 0.8 square meters and the large arm 4 shares the space horizontally. The weight of the ripper 6 It is 21 tons, the weight of the forearm 5 is 4.5 tons, and the weight of the boom 4 is 5.7 tons; the second distance E is 1030 mm.
当松土器油缸9完全回收时,距离D为495毫米,第二夹角H为58°,从横向上,以一个侧面计,有1.87平方米的小臂位于第一腔室301内。When the ripper cylinder 9 is fully recovered, the distance D is 495 mm, and the second included angle H is 58°. From the lateral direction, on one side, a 1.87 square meter arm is located in the first chamber 301.
在此,以松土器油缸9伸缩,斗杆油缸8完全回收,其它部分不动来分析距离D在变化中第二夹角H的变化。Here, the ripper cylinder 9 is expanded and contracted, the stick cylinder 8 is completely recovered, and the other parts are not moved to analyze the change of the second included angle H during the change of the distance D.
当距离D为739毫米时,第二夹角H为47°;当距离D为837毫米时,第二夹角H为44°;当距离D为900毫米时,第二夹角H为42°;当距离D为1405毫米时,第二夹角H为21°。When the distance D is 739 mm, the second angle H is 47°; when the distance D is 837 mm, the second angle H is 44°; when the distance D is 900 mm, the second angle H is 42° ; When the distance D is 1405 mm, the second included angle H is 21°.
根据以上数据分析可知,距离D越小,第二夹角H越大;距离D小于第二距离E时,能够获得较大角度的第二夹角H。According to the above data analysis, the smaller the distance D, the larger the second included angle H; when the distance D is less than the second distance E, a larger second included angle H can be obtained.
在该实施例里,小臂5与大臂4在横向上有较的共用空间时,小臂5与松土器6在横向上共用空间较大情况下,同样可以获得较大角度的第二夹角H。In this embodiment, when the forearm 5 and the forearm 4 have a relatively large shared space in the lateral direction, and the forearm 5 and the ripper 6 share a larger space in the lateral direction, a larger angle second clamp can also be obtained. Angle H.
综合上述三个实施例,根据较有代表性的挖掘机所搭载的破岩装置,距离D小于第二距离E为佳。Based on the above three embodiments, according to the rock breaking device carried by a representative excavator, the distance D is preferably smaller than the second distance E.
本公开的实施例提供的破岩装置包括载具112,图中载具112为挖掘机,但不限于此。如图1至图4所示,载具112包括上车体11、下车体12及行走机构10,上车体11旋转连接于下车体12,行走机构10设置于下车体12。The rock breaking device provided by the embodiment of the present disclosure includes a carrier 112. The carrier 112 in the figure is an excavator, but is not limited thereto. As shown in FIGS. 1 to 4, the carrier 112 includes an upper vehicle body 11, a lower vehicle body 12 and a traveling mechanism 10, the upper vehicle body 11 is rotatably connected to the lower vehicle body 12, and the traveling mechanism 10 is provided on the lower vehicle body 12.
例如,载具112包括动力部分、控制部分和液压部分,动力部分产生动力,液压部分将动力部分产生的动力转换为高压油为马达和油缸提供动力源,控制部分用来控制马达和油缸的动作。For example, the vehicle 112 includes a power part, a control part, and a hydraulic part. The power part generates power. The hydraulic part converts the power generated by the power part into high-pressure oil to provide a power source for the motor and cylinder. The control part is used to control the actions of the motor and cylinder. .
如图1至图4所示,破岩装置包括大臂4、小臂5和松土器6,大臂4的一端通过第七铰接点107与载具112(上车体11)连接,大臂4的另一端通过第八铰接点108与小臂5铰接,举升油缸7的一端铰接于载具112(上车体11),举升油缸7的另一端与大臂4铰接于第十三铰接点1013,举升油缸7能够伸缩带动大臂4绕第七铰接点107上下运动,大臂4设置有斗杆油缸8,斗杆油缸8的一端通过第九铰接点109与大臂4铰接,斗杆油缸8的另一端通过第十铰接点1010与小臂5铰接,小臂5通过第一铰接点101与松土器6铰接,松土器油缸9的一端与小臂5通过第二铰接点102铰接,松土器油缸9的另一端与松土器6通过第三铰接点103铰接,破岩装置也可包括设置于其上的液压油管路,部分也设置有照明装置。As shown in Figures 1 to 4, the rock breaking device includes a boom 4, a forearm 5 and a ripper 6. One end of the boom 4 is connected to the carrier 112 (upper car body 11) through a seventh hinge point 107, and the boom The other end of 4 is hinged with the forearm 5 through the eighth hinge point 108, one end of the lifting cylinder 7 is hinged to the carrier 112 (upper body 11), and the other end of the lifting cylinder 7 is hinged with the boom 4 to the thirteenth At the hinge point 1013, the lifting cylinder 7 can telescopically drive the boom 4 to move up and down around the seventh hinge point 107. The boom 4 is provided with a stick cylinder 8, and one end of the stick cylinder 8 is hinged with the boom 4 through the ninth hinge point 109 , The other end of the stick cylinder 8 is hinged with the forearm 5 through the tenth hinge point 1010, the forearm 5 is hinged with the ripper 6 through the first hinge point 101, one end of the ripper cylinder 9 and the forearm 5 through the second hinge point 102 is hinged, and the other end of the ripper oil cylinder 9 is hinged with the ripper 6 through a third hinge point 103. The rock breaking device may also include a hydraulic oil pipeline arranged on it, and part of it is also provided with a lighting device.
例如,松土器6的重量大于大臂4的重量,松土器6的重量大于小臂5的重量,以有利于减少松土器油缸9和斗杆油缸8的能量损耗。其原因在于,油缸的工作介质液压 油有可压缩性,很难实现刚性传递,导致能量损耗,大臂4和小臂5的重量通过油缸传递到松土器6,重量越大,其传递量也越大,能量损耗越大,提高松土器6的重量可以有效减少其能量损耗。For example, the weight of the ripper 6 is greater than the weight of the boom 4, and the weight of the ripper 6 is greater than the weight of the arm 5, so as to help reduce the energy loss of the ripper cylinder 9 and the arm cylinder 8. The reason is that the working medium hydraulic oil of the cylinder is compressible, and it is difficult to achieve rigid transmission, resulting in energy loss. The weight of the boom 4 and the forearm 5 is transmitted to the ripper 6 through the cylinder. The greater the weight, the greater the transmission amount. The greater the value, the greater the energy loss. Increasing the weight of the ripper 6 can effectively reduce its energy loss.
图7A为本公开一实施例提供的破岩装置中第一重量部与连接部的剖视图;图7B为本公开一实施例提供的破岩装置中第一重量部、连接部和松土部的剖视图;图7C为本公开一实施例提供的破岩装置的结构图。FIG. 7A is a cross-sectional view of the first weight portion and the connecting portion of the rock breaking device provided by an embodiment of the present disclosure; FIG. 7B is a cross-sectional view of the first weight portion, the connecting portion and the soil loosening portion of the rock breaking device provided by an embodiment of the present disclosure Sectional view; Figure 7C is a structural diagram of a rock breaking device provided by an embodiment of the present disclosure.
关于第一铰接点101的设置,参照图7A、图7B及图7C,图7A和图7B的斜线填充部分为松土部204,交叉线填充部分为连接部203;除如图1至图6B所示形状外,第一铰接点101包括两个耳板,两个耳板设置于连接部203;当然耳板也可以设置于松土部204上方靠后位置。Regarding the arrangement of the first hinge point 101, refer to FIGS. 7A, 7B, and 7C. The oblique line filling part in FIGS. 7A and 7B is the loosening part 204, and the cross line filling part is the connecting part 203; except as shown in FIGS. 1 to 7 In addition to the shape shown in 6B, the first hinge point 101 includes two ear plates, and the two ear plates are arranged at the connecting portion 203; of course, the ear plates may also be arranged at a position above and behind the loosening portion 204.
参照图7C,图7C为破岩装置在作业时的一种状态,该状态下,斗杆油缸8伸出,松土器油缸9伸出,松土器油缸9远离第十铰接点1010的部分在横向上位于第一腔室301内,使松土器油缸9不容易受到损伤;如果松土器油缸9没有位于第一腔室301内,松土器油缸9远离第十铰接点1010的部分容易与松散的岩层或者其他障碍物发生碰触,造成活塞杆或者管路损伤。Referring to Figure 7C, Figure 7C is a state of the rock breaking device during operation. In this state, the stick cylinder 8 extends, the ripper cylinder 9 extends, and the part of the ripper cylinder 9 away from the tenth hinge point 1010 is in the transverse direction. The upper part is located in the first chamber 301, so that the ripper cylinder 9 is not easily damaged; if the ripper cylinder 9 is not located in the first chamber 301, the part of the ripper cylinder 9 away from the tenth hinge point 1010 is likely to be affected by loose rock formations. Or other obstacles are in contact, causing damage to the piston rod or pipeline.
在不冲突的情况下,本公开的不同实施例中的不同特征可相互组合。本公开的不同实施例中的相同特征可以相互参见。In the case of no conflict, different features in different embodiments of the present disclosure can be combined with each other. The same features in different embodiments of the present disclosure can be referred to each other.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。The above are only specific implementations of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present disclosure. It should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims (16)

  1. 一种破岩装置,包括:A rock breaking device, including:
    松土器,包括松土部、连接部、第一重量部和第二重量部,所述第一重量部和所述第二重量部相对设置,所述松土部通过所述连接部与所述第一重量部和所述第二重量部相连;The ripper includes a ripper part, a connecting part, a first weight part and a second weight part. The first weight part and the second weight part are arranged opposite to each other. The first weight part is connected to the second weight part;
    小臂,通过第一铰接点与所述松土器铰接;以及The forearm is hinged with the ripper through a first hinge point; and
    松土器油缸,所述松土器油缸的一端与所述小臂通过第二铰接点铰接,所述松土器油缸的另一端与所述松土器通过第三铰接点铰接,Ripper oil cylinder, one end of the ripper oil cylinder is hinged with the forearm through a second hinge point, and the other end of the ripper oil cylinder is hinged with the ripper through a third hinge point,
    其特征在于,所述第一重量部和所述第二重量部之间设置有第一腔室,所述松土器油缸的至少一部分和所述小臂的至少一部分位于所述第一腔室内。It is characterized in that a first chamber is provided between the first weight part and the second weight part, and at least a part of the ripper oil cylinder and at least a part of the forearm are located in the first chamber.
  2. 根据权利要求1所述的破岩装置,其特征在于,所述松土器油缸的至少一部分和所述小臂的至少一部分在竖直方向上或者纵向上排列在所述第一腔室内。The rock breaking device according to claim 1, wherein at least a part of the ripper cylinder and at least a part of the forearm are arranged in the first chamber in a vertical direction or a longitudinal direction.
  3. 根据权利要求2所述的破岩装置,其特征在于,松土器油缸完全回收时,小臂位于第一腔室的部分为回收时的部分;松土器油缸完全伸出时,小臂位于第一腔室的部分为伸出时的部分;回收时的部分侧面积是伸出时的部分侧面积5倍以上。The rock breaking device according to claim 2, wherein when the ripper cylinder is fully recovered, the part of the forearm located in the first chamber is the part during recovery; when the ripper cylinder is fully extended, the forearm is located at the first chamber. The part of the chamber is the part at the time of extension; the area of the part side at the time of recovery is more than 5 times the area of the part side at the time of extension.
  4. 根据权利要求1所述的破岩装置,其特征在于,所述连接部夹设在所述第一重量部和所述第二重量部之间,所述第一腔室位于所述连接部的远离所述松土部的一侧,所述第一腔室在竖直方向上的长度大于所述连接部在横向上的厚度。The rock breaking device according to claim 1, wherein the connecting portion is sandwiched between the first weight portion and the second weight portion, and the first cavity is located at the connecting portion. On the side away from the soil loosening part, the length of the first cavity in the vertical direction is greater than the thickness of the connecting part in the transverse direction.
  5. 根据权利要求1所述的破岩装置,其特征在于,在所述松土器油缸回收到最短位置的情况下,在横向上,所述松土器油缸的至少一半位于所述第一腔室内。The rock breaking device according to claim 1, wherein when the ripper oil cylinder is recovered to the shortest position, in the lateral direction, at least half of the ripper oil cylinder is located in the first chamber.
  6. 根据权利要求1所述的破岩装置,其特征在于,所述松土器具有破岩部,所述破岩部位于所述松土器的远离所述连接部的端部,所述松土器的位于分界面的远离所述破岩部的部分的重量和体积分别大于所述松土器的位于所述分界面的靠近所述破岩部的部分的重量和体积,所述分界面为所述第一铰接点的铰接轴和所述第三铰接点的铰接轴所在的平面。The rock breaking device according to claim 1, wherein the ripper has a rock breaking part, the rock breaking part is located at the end of the ripper away from the connecting part, and the ripper is located at the interface The weight and volume of the part far from the rock breaking part are respectively greater than the weight and volume of the part of the ripper located at the interface near the rock breaking part, and the interface is the hinge of the first hinge point The axis and the plane where the hinge axis of the third hinge point is located.
  7. 根据权利要求6所述的破岩装置,其特征在于,所述第一重量部和所述第二重量部中每一个的重量和体积分别大于所述松土器的位于所述分界面的靠近所述破岩部的部分的重量和体积的50%。The rock breaking device according to claim 6, characterized in that the weight and volume of each of the first weight portion and the second weight portion are respectively larger than that of the ripper located near the interface. 50% of the weight and volume of the part of the broken rock part.
  8. 根据权利要求1所述的破岩装置,其特征在于,在所述松土器油缸回收到最短位置 的情况下,所述小臂在横向上有一半以上的重量或者体积位于所述第一腔室内。The rock breaking device according to claim 1, wherein when the ripper cylinder is recovered to the shortest position, more than half of the weight or volume of the forearm in the lateral direction is located in the first chamber .
  9. 根据权利要求1所述破岩装置,其特征在于,还包括大臂,大臂一端与挖掘机上车体铰接于第七铰接点,大臂另一端与小臂铰接于第八铰接点,斗杆油缸一端与大臂铰接于第九铰接点,斗杆油缸另一端与小臂铰接于第十铰接点,举升油缸一端铰接于上车体,举升油缸另一端与大臂铰接于第十三铰接点,当斗杆油缸和松土器油缸完全回收时;The rock breaking device according to claim 1, further comprising a boom, one end of the boom is hinged with the upper body of the excavator at the seventh hinge point, the other end of the boom is hinged with the forearm at the eighth hinge point, and the stick One end of the cylinder is hinged with the boom at the ninth hinge point, the other end of the stick cylinder is hinged with the forearm at the tenth hinge point, one end of the lifting cylinder is hinged to the upper car body, and the other end of the lifting cylinder is hinged with the boom at the thirteenth point. The hinge point, when the stick cylinder and ripper cylinder are fully recovered;
    第一重量部和第二重量部与第十三铰接点的最短距离为第一距离,两个举升油缸的轴线距离为第二距离;所述第一距离小于第二距离。The shortest distance between the first weight portion and the second weight portion and the thirteenth hinge point is the first distance, and the axial distance of the two lifting cylinders is the second distance; the first distance is smaller than the second distance.
  10. 根据权利要求1-9任一项所述的破岩装置,其特征在于,还包括:The rock breaking device according to any one of claims 1-9, further comprising:
    载具;载具为挖掘机;挖掘机包括上车体和下车体,上车体旋转连接于下车体;Vehicle; the vehicle is an excavator; the excavator includes an upper body and a lower body, and the upper body is rotatably connected to the lower body;
    大臂,所述大臂的一端通过第七铰接点与所述上车体连接,所述大臂的另一端通过第八铰接点与所述小臂铰接;A big arm, one end of the big arm is connected to the upper vehicle body through a seventh hinge point, and the other end of the big arm is hinged to the small arm through an eighth hinge point;
    举升油缸,所述举升油缸的一端铰接于所述载具,所述举升油缸的另一端与所述大臂铰接,所述举升油缸能够伸缩带动所述大臂绕所述第七铰接点上下运动;以及A lifting cylinder, one end of the lifting cylinder is hinged to the carrier, the other end of the lifting cylinder is hinged to the boom, and the lifting cylinder can telescopically drive the boom around the seventh The hinge point moves up and down; and
    斗杆油缸,所述斗杆油缸的一端通过第九铰接点与所述大臂铰接,所述斗杆油缸的另一端通过第十铰接点与所述小臂铰接。An arm cylinder, one end of the arm cylinder is hinged with the boom through a ninth hinge point, and the other end of the arm cylinder is hinged with the arm through a tenth hinge point.
  11. 根据权利要求10所述的破岩装置,其特征在于,所述松土器的重量大于所述大臂的重量,所述松土器的重量大于所述小臂的重量。The rock breaking device according to claim 10, wherein the weight of the ripper is greater than the weight of the big arm, and the weight of the ripper is greater than the weight of the forearm.
  12. 根据权利要求1所述破岩装置,其特征在于,当松土器油缸完全回收时,在横向上,松土器油缸至少有25%的长度位于第一腔室内。The rock breaking device according to claim 1, wherein when the ripper oil cylinder is fully recovered, in the lateral direction, at least 25% of the length of the ripper oil cylinder is located in the first chamber.
  13. 根据权利要求1所述破岩装置,其特征在于,当松土器油缸完全回收时,在横向上,小臂的侧面积至少有25%位于第一腔室内。The rock breaking device according to claim 1, wherein when the ripper oil cylinder is fully recovered, in the lateral direction, at least 25% of the side area of the forearm is located in the first chamber.
  14. 根据权利要求1所述的破岩装置,其特征在于,第一重量部和第二重量部具有腔室,腔室内设置有填充物。The rock breaking device according to claim 1, wherein the first weight portion and the second weight portion have a cavity, and a filler is arranged in the cavity.
  15. 根据权利要求1所述破岩装置,其特征在于,第一重量部设置有腔室A和腔室B,腔室A和腔室B之间设置有隔板而不共用空间,腔室B密封地设置有填充物,腔室A设置有进出料口,调节重量的填充物可通过进出料口进入或者排出腔室A。The rock breaking device according to claim 1, wherein the first weight part is provided with a chamber A and a chamber B, a partition is provided between the chamber A and the chamber B without sharing a space, and the chamber B is sealed Filling is provided on the ground, and the chamber A is provided with an inlet and outlet, and the weight-adjusted filler can enter or exit the chamber A through the inlet and outlet.
  16. 根据权利要求21所述破岩装置,其特征在于,腔室A能够位于腔室B前方。The rock breaking device according to claim 21, wherein the chamber A can be located in front of the chamber B.
PCT/CN2021/079367 2020-03-11 2021-03-05 Rock breaking device WO2021180010A1 (en)

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CN202865880U (en) * 2012-10-26 2013-04-10 愚公机械股份有限公司 Built-in oil cylinder type big arm of loader-digger
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CN109356217A (en) * 2018-12-13 2019-02-19 成都市猎石者破岩科技有限责任公司 It is equipped on the broken rock device of excavator
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CN111236351A (en) * 2020-03-11 2020-06-05 成都市猎石者破岩科技有限责任公司 Rock breaking device
CN111877443A (en) * 2020-03-11 2020-11-03 成都市猎石者破岩科技有限责任公司 Rock breaking device
CN212477886U (en) * 2020-03-11 2021-02-05 成都市猎石者破岩科技有限责任公司 Rock breaking device

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CN111851632A (en) * 2020-08-28 2020-10-30 成都市猎石者破岩科技有限责任公司 Scarifier, elastic connector and assembling and disassembling tool
CN111851632B (en) * 2020-08-28 2023-07-25 成都市猎石者破岩科技有限责任公司 Loosener, elastic connector and dismounting tool

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