WO2021177648A1 - Flexible window film and display device comprising same - Google Patents
Flexible window film and display device comprising same Download PDFInfo
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- WO2021177648A1 WO2021177648A1 PCT/KR2021/002320 KR2021002320W WO2021177648A1 WO 2021177648 A1 WO2021177648 A1 WO 2021177648A1 KR 2021002320 W KR2021002320 W KR 2021002320W WO 2021177648 A1 WO2021177648 A1 WO 2021177648A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
Definitions
- the present invention relates to a flexible window film and a display device including the same. More particularly, the present invention relates to a flexible window film having excellent appearance and excellent bending reliability because rainbow and/or mura are not visually recognized, and a display device including the same.
- the window film serves to protect the internal optical element of the display device, it is inevitably provided with a hard coating layer.
- the window film includes a base layer and a hard coating layer formed on the base layer. Since the window film is located at the outermost part of the display device, it must have excellent appearance without rainbow and/or mura.
- a polyimide-based resin film may be used as the base layer.
- mura and/or rainbow may occur due to a difference in refractive index between the polyimide-based resin film and the hard coating layer, resulting in poor appearance.
- a method of alleviating the refractive index difference between the hard coating layer and the base layer may be considered.
- the difference in refractive index between the (meth)acrylic hard coating layer and the polyimide-based substrate layer is so large that there is a limit to alleviating the refractive index difference, and when the refractive index of the hard coating layer is increased, reflection by external light may occur.
- Another object of the present invention is to provide a flexible window film having excellent bending reliability.
- Another object of the present invention is to provide a flexible window film having excellent optical transparency.
- One aspect of the present invention is a flexible window film.
- the flexible window film includes a base layer; a first intermixing layer and a hard coating layer sequentially formed on the upper surface of the base layer; and a second intermixing layer and a back coating layer sequentially formed on the lower surface of the base layer, wherein the thickness ratio of the first intermixing layer and the second intermixing layer in Equation 1 is about 0.5 to 100:
- Thickness ratio (thickness of first intermixing layer)/(thickness of second intermixing layer).
- the first intermixing layer is continuously formed on the base layer and the hard coating layer without an interface, respectively
- the second intermixing layer is continuously formed on the base layer and the back coating layer without an interface, respectively.
- the first intermixing layer and the second intermixing layer may have different refractive indices.
- the first intermixing layer may include both the resin contained in the hard coating layer and the resin contained in the base layer.
- the second intermixing layer may include both the resin contained in the base layer and the resin contained in the back coating layer.
- the hard coating layer may have a lower refractive index than the base layer.
- the hard coating layer may have a refractive index of about 1.30 to about 1.60, and the base layer may have a refractive index of about 1.40 to about 1.70.
- the back coating layer may have a lower refractive index than the base layer.
- the back coating layer may have a refractive index of about 1.30 to about 1.60, and the base layer may have a refractive index of about 1.40 to about 1.70.
- the base layer may include a film formed of at least one of a polyimide-based resin and a polyamide-imide-based resin.
- the hard coating layer may be a (meth)acrylic coating layer.
- the back coating layer may be a polyurethane-polyimide-based coating layer.
- the first intermixing layer and the second intermixing layer may be a solvent erosion layer or a solvent dissolving layer for the base layer, respectively.
- At least one of the base layer, the first intermixing layer, the hard coating layer, the second intermixing layer, and the back coating layer may further include a dye having a maximum absorption wavelength of about 550 nm to about 650 nm can
- the display device of the present invention includes the flexible window film of the present invention.
- the present invention provides a flexible window film having an excellent appearance because rainbow and/or mura are not visually recognized.
- the present invention provides a flexible window film having excellent bending reliability.
- the present invention provides a flexible window film having excellent optical transparency.
- FIG. 1 is a cross-sectional view of a flexible window film according to an embodiment of the present invention.
- (meth)acryl may mean acryl and/or methacrylic.
- X to Y means “X or more and Y or less (X ⁇ and ⁇ Y)”.
- the window film in which a back coating layer, a base layer, and a hard coating layer are sequentially stacked, a first intermixing layer is formed between the base layer and the hard coating layer, A second intermixing layer was formed between the base layer and the back coating layer, and a thickness ratio between the thickness of the second intermixing layer and the thickness of the first intermixing layer was controlled.
- the window film secures the bending reliability described in detail below in the window film including the base layer described in detail below, the hard coat layer described in detail below, and the back coating layer described in detail below, and the rainbow and/or mura are not visible at all or the rainbow and/or mura was not easily recognized with the naked eye.
- the rainbow and/or mura may not be visible at all.
- the first intermixing layer is a layer continuously formed between the base layer and the hard coating layer.
- the second intermixing layer is a layer continuously formed between the base layer and the back coating layer.
- the window film has a minimum number of cracks in the hard coating layer, the base layer and/or the back coating layer when the flexural reliability is evaluated with a radius of curvature of about 1 mm at about 60° C. and about 95% relative humidity and/or about -40° C. After 200,000 cycles or more, bending reliability is excellent in both high temperature, high humidity and/or low temperature conditions, so that it can be sufficiently used in a flexible display device.
- the window film is optically transparent, it can be used in a transparent display device.
- the window film may have a light transmittance of about 80% or more, specifically, about 85% to about 100%, and a haze of about 1% or less, specifically about 0% to 1% in the visible light region, specifically, a wavelength of about 400 nm to about 800 nm. have. It can be used as a window film in the above range.
- the window film may have a pencil hardness of about 3H or more, for example, about 3H to about 9H, and a radius of curvature of about 0mm to about 2mm, for example, about 0.1mm to about 2mm. In the above range, it can be used as a window film having good hardness and flexibility.
- the minimum number of cracks in the hard coating layer, the substrate layer and/or the back coating layer is about 20 It can be fully used in a flexible display device because it has excellent bending reliability under both conditions of high temperature, high humidity and/or low temperature.
- the window film may have a thickness of about 30 ⁇ m to 200 ⁇ m, for example, about 30 ⁇ m to about 100 ⁇ m. It can be used as a flexible window film in the above range.
- FIG. 1 a window film according to an embodiment of the present invention will be described with reference to FIG. 1 .
- the window film includes a base layer 110 , a hard coating layer 120 , a first intermixing layer 130 , a back coating layer 140 , and a second intermixing layer 150 .
- a second intermixing layer 150 , a base layer 110 , a first intermixing layer 130 , and a hard coating layer 120 are sequentially formed on the upper surface of the back coating layer 140 .
- the base layer 110 may support the window film to increase the mechanical strength of the window film.
- the base layer 110 may be formed of an optically transparent and flexible resin.
- the resin may include at least one of a polyimide-based resin and a polyamideimide-based resin.
- Each of the polyimide-based resin and the polyamideimide-based resin may be prepared by a conventional method known to those skilled in the art.
- the base layer 110 has a higher refractive index than the hard coating layer 120 .
- the window film may prevent the rainbow and/or mura from being recognized at all or the rainbow and/or mura from being easily recognized with the naked eye by satisfying the above-described thickness ratio.
- the base layer 110 may have a refractive index of 1.40 to 1.70, more specifically 1.50 to 1.70.
- the base layer 110 may have a thickness of about 10 ⁇ m to about 200 ⁇ m, specifically about 20 ⁇ m to about 150 ⁇ m, and more specifically about 30 ⁇ m to about 100 ⁇ m. It can be used for the window film in the above range.
- the base layer 110 does not include a resin forming the hard coat layer 120 and a resin forming the back coat layer 140 . Through this, the base layer 110 may be distinguished from the first intermixing layer 130 . Through this, the base layer 110 may be distinguished from the second intermixing layer 150 .
- the base layer 110 may be a single-layer film.
- the base layer is a laminate in which two or more resin films of the same or different types are laminated on each other by an adhesive layer, an adhesive layer, or an adhesive layer may be included in the scope of the present invention.
- a primer layer or a functional coating layer for providing an additional function may be additionally formed on one or both surfaces of the base layer 110 .
- the base layer 110 may be a single-layer film formed of the above-described resin without a primer layer or an easily adhesive layer on one or both sides.
- the hard coating layer 120 is directly formed on the upper surface of the first intermixing layer 130 .
- the "directly formed” means that the hard coating layer 120 is formed directly on the first intermixing layer 130 without an adhesive layer, an adhesive layer, or an adhesive layer.
- the hard coating layer 120 may have a thickness of about 0.1 ⁇ m to about 20 ⁇ m, specifically about 0.1 ⁇ m to about 10 ⁇ m, more specifically about 1 ⁇ m to about 10 ⁇ m, and most specifically about 5 ⁇ m to about 10 ⁇ m. have. Within the above range, it may be used for a flexible window film.
- the hard coating layer 120 has a lower refractive index compared to the base layer 110, and the difference in refractive index between the refractive index of the base layer and the refractive index of the hard coating layer may be from about 0.01 to about 0.3, specifically from about 0.1 to about 0.2.
- the window film has a thickness ratio of about 0.5 to about 100 (for example, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100), so that there is no mura and/or rainbow and the appearance is excellent.
- the hard coating layer 120 has a refractive index of about 1.30 to about 1.60 (eg 1.30, 1.40, 1.50 or 1.60), specifically about 1.40 to about 1.60 (eg, 1.40, 1.50, or 1.60) this can be In the above range, when the thickness ratio of Equation 1 is about 0.5 to 100, there is no mura and/or rainbow, and thus the appearance may be excellent.
- the hard coating layer 120 may be formed of a composition for a hard coating layer including at least one of (meth)acrylic resins and a solvent.
- the composition for the hard coating layer may further include at least one of a crosslinking agent and an initiator.
- the composition for the hard coating layer may include a (meth)acrylic resin, an initiator, and a solvent without a crosslinking agent.
- the composition for the hard coating layer essentially contains a solvent.
- the composition for the hard coating layer may include a (meth)acrylic resin, an initiator, and a solvent without a crosslinking agent.
- the (meth)acrylic resin is a (meth)acrylic monomer alone; Alternatively, it may include a (meth)acrylic resin formed by polymerization between a (meth)acrylic monomer and a (meth)acrylic monomer and a copolymerizable comonomer.
- the (meth)acrylic monomer may include a conventional monomer known to those skilled in the art.
- the comonomer may include a common monomer copolymerizable with a (meth)acrylic monomer, known to those skilled in the art.
- the (meth)acrylic resin may include a resin having a (meth)acrylate group at the terminal.
- the (meth)acrylic resin may include a dendritic aliphatic compound having a (meth)acrylate group at the terminal.
- the resin By including the resin, it can have many (meth)acrylate groups at the molecular terminals, and thus the reactivity can be increased.
- (meth)acrylic resin may be used individually by 1 type, and may be used in combination of 2 or more type.
- one or more of dendrimer-type resins and hyperbranched-type resins can be included.
- the dendrimer-type resin is a highly branched resin with a high regularity
- the hyper-branched resin is a branched resin with a relatively low regularity than the dendrimer-type resin.
- the hyper-branched resin may have excellent solubility in solvents due to low viscosity compared to linear resins.
- a multi-branched (dendrimer-type) polyester (meth)acrylate having a (meth)acrylate group at the terminal may be used, but is not limited thereto.
- a multi-branched (dendrimer-type) poly(meth)acrylate having a (meth)acrylate group at the terminal may be used, but is not limited thereto.
- a multi-branched (dipentaerythritol hexaacrylate-linked) poly(meth)acrylate having dipentaerythritol as a core and a (meth)acrylate group at the terminal may be used, but is not limited thereto. .
- the (meth)acrylic resin may have a weight average molecular weight of about 5,000 to about 30,000, for example, about 10,000 to about 25,000. In the above range, the hardness and scratch resistance of the window film may be excellent.
- the initiator may comprise conventional photoinitiators known to those skilled in the art as photo-radical initiators.
- photo-radical initiators For example, a hydroxyketone-based, phosphine oxide-based, benzoin-based or aminoketone-based photoradical initiator may be used.
- the initiator may be included in an amount of about 1 part by weight to about 10 parts by weight, preferably about 1 part by weight to about 5 parts by weight based on about 100 parts by weight of the (meth)acrylic resin. Within the above range, there may be an effect of not reducing optical properties or physical properties while curing is performed properly.
- the solvent is included in the composition for the hard coat layer for the ease of coating the composition for the hard coat layer and the formation of the first intermixing layer to be described in detail below.
- the solvent may facilitate the formation of the first intermixing layer by selecting and using a type capable of dissolving the base layer.
- the solvent is methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether, N,N- It may include one or more of dimethylacetamide.
- the composition for the hard coating layer may include a (meth)acrylic resin, a crosslinking agent, an initiator, and a solvent.
- the crosslinking agent crosslinks with the (meth)acrylic resin, and may include a (meth)acrylate compound having one or more (meth)acrylate groups, preferably two or more, more preferably 2 to 20. have.
- the crosslinking agent may include a polyfunctional (meth)acrylate.
- the polyfunctional (meth)acrylate may be included in the composition for the hard coat layer to further improve the hardness and flexibility of the hard coat layer.
- the crosslinking agent may be included in an amount of about 5 parts by weight to about 150 parts by weight, preferably about 5 parts by weight to about 100 parts by weight, based on about 100 parts by weight of the (meth)acrylic resin. Within the above range, there may be an effect of improving high hardness and bending flexibility.
- the hard coating layer 120 is formed simultaneously with the first intermixing layer 130 . This will be described in detail below.
- an additional functional layer for example, an anti-fingerprint layer, an anti-reflection layer, and an anti-glare layer, may be additionally formed on the upper surface of the hard coating layer 120 .
- the first intermixing layer 130 is formed between the base layer 110 and the hard coating layer 120 .
- the first intermixing layer 130 is directly formed on the upper surface of the base layer 110 and the lower surface of the hard coating layer 120 , respectively.
- the first intermixing layer 130 refers to a layer in which a resin forming the base layer 110 and a resin forming the hard coating layer 120 are mixed. As shown in FIG. 1 , the first intermixing layer 130 is continuously formed without an interface compared to the base layer 110 and the hard coating layer 120 .
- the first intermixing layer 130 may include a resin contained in the hard coating layer 120, for example, a (meth)acrylic resin, and a resin contained in the base layer 110, for example, a polyimide-based resin or a polyamide-imide-based resin. Includes all one or more species.
- the first intermixing layer 130 further includes a resin contained in the base layer 110 compared to the hard coating layer 120 . Through this, the first intermixing layer 130 may be distinguished from the hard coating layer 120 .
- the first intermixing layer 130 is formed simultaneously with the hard coating layer 120 .
- the composition for the hard coat layer contains a solvent for dissolving the base layer
- the composition for the hard coat layer when the composition for the hard coat layer is coated on the base layer 110, a part of the base layer 110 is dissolved or eroded and the hard coat layer
- the hard coating layer 120 and the first intermixing layer 130 may be simultaneously formed.
- the first intermixing layer 130 may be a solvent erosion layer or a solvent dissolving layer for the base layer 110 .
- the hard coating composition may be formed by applying the hard coating composition to a predetermined thickness on the upper surface of the base layer 110 and curing it.
- a method of coating the composition for the hard coating layer on the upper surface of the base layer 110 is not particularly limited.
- it may be bar coating, spin coating, dip coating, roll coating, flow coating, die coating, and the like.
- Curing may include at least one of photocuring and thermal curing. Photocuring may involve irradiation with light intensity of about 10 mJ / cm 2 to about 1,000mJ / cm 2 at a wavelength of about 400nm or less.
- Thermal curing may include applying the composition for the hard coating layer to a predetermined thickness and drying the composition at about 80° C. to about 150° C. for about 5 minutes to about 30 minutes.
- the first intermixing layer 130 satisfies the thickness ratio of Equation 1 described in detail below.
- the solvent in the composition for the hard coating layer may be included in an amount of about 20 wt% to about 70 wt%, preferably 30 wt% to 50 wt% have.
- the first intermixing layer 130 may have a thickness of about 200 nm to about 2500 nm, specifically about 500 nm to about 2000 nm, and more specifically about 800 nm to about 1500 nm. In the above range, it may be easy to satisfy the thickness ratio of Equation 1.
- the back coating layer 140 is formed on the lower surface of the base layer 110 via the second intermixing layer 150 .
- a window film in which only the second intermixing layer 150 satisfying the thickness ratio of Equation 1 is formed on the lower surface of the base layer 110 without the back coating layer 140 may cause severe rainbow and/or mura.
- the back coating layer 140 is thinner than the hard coating layer 120 , and for example, may have a thickness of about 0.1 ⁇ m to about 5 ⁇ m, specifically, about 0.1 ⁇ m to about 2.5 ⁇ m. In the above range, there is no rainbow and/or mura, so that the appearance defect is improved, there is no crack generation during bending, and the haze of the film may not rise.
- the back coating layer 140 may have a lower refractive index than the base layer 110 .
- the difference between the refractive index of the base layer 110 and the refractive index of the back coating layer 140 may be 0.01 to 0.2, specifically 0.01 to 0.15.
- the thickness ratio of Equation 1 is satisfied in the above range, it may help to prevent the rainbow and mura from being recognized.
- the window film comprises a first intermixing layer between the hard coating layer and the base layer and a second intermixing layer between the base layer and the back coating layer when the refractive index increases in the order of the hard coating layer, the back coating layer and the base layer, respectively.
- the back coating layer 140 may have a refractive index of about 1.30 to about 1.60 (eg, 1.30, 1.40, 1.50, or 1.60), specifically, about 1.40 to about 1.60.
- the back coating layer 140 may be formed of a composition for a back coating layer including a polyurethane-polyimide-based polymer and a solvent.
- the composition for the back coating layer may further include at least one of a crosslinking agent and an initiator.
- the composition for the back coating layer may include a polyurethane-polyimide-based polymer and a solvent without a crosslinking agent.
- the composition for the back coating layer essentially contains a solvent.
- the polyurethane-polyimide-based polymer may be easy to implement the effects of the present invention.
- the polyurethane-polyimide-based polymer is a polymer including a urethane structural unit and an imide structural unit, and these may include random, block, or alternate copolymers.
- the urethane structural unit may be represented by the following Chemical Formula 1
- the imide structural unit may be represented by the following Chemical Formula 2:
- one or more or two or more different structural units of Chemical Formula 1 may be included, and one or more or two or more different structural units of Formula 2 may be included:
- Y and Z are each independently a substituted or unsubstituted divalent C1 to C30 aliphatic organic group, a substituted or unsubstituted divalent C2 to C30 alicyclic organic group, a substituted or unsubstituted C6 to C30 aromatic organic group, a substituted or an unsubstituted C4 to C30 heteroaromatic organic group, or a combination thereof,
- D is a substituted or unsubstituted tetravalent C4 to C30 alicyclic organic group, a substituted or unsubstituted tetravalent C6 to C30 aromatic organic group, a substituted or unsubstituted tetravalent C4 to C30 heteroaromatic organic group, or these is a combination of
- substituted in “substituted or unsubstituted” refers to a C1 to C10 alkyl group, a hydroxyl group, a C3 to C10 cycloalkyl group, a C6 to C20 aryl group, a C7 to C20 arylalkyl group, and an amino group among the corresponding functional groups. or halogen-substituted.
- the polyurethane-polyimide-based polymer may be prepared by a conventional method known to those skilled in the art.
- the solvent is included in the composition for the back coating layer to facilitate coating of the composition for the back coating layer and to form the second intermixing layer to be described in detail below.
- the solvent may facilitate the formation of the second intermixing layer by selecting and using a type capable of dissolving the base layer.
- the solvent when the base layer is a film including at least one of polyimide-based resin and polyamideimide-based resin, the solvent is methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether, N,N- It may include one or more of dimethylacetamide.
- the back coating layer 140 is formed simultaneously with the second intermixing layer 150 . This will be described in detail below.
- the second intermixing layer 150 is formed between the base layer 110 and the back coating layer 140 .
- the second intermixing layer 150 is directly formed on the lower surface of the base layer 110 .
- the second intermixing layer 150 refers to a layer in which a resin forming the base layer 110 and a resin forming the back coating layer 140 are mixed. As shown in FIG. 1 , the second intermixing layer 150 is continuously formed without an interface compared to the base layer 110 and the back coating layer 140 .
- the second intermixing layer 150 may include a resin contained in the back coating layer 140, for example, a polyurethane-polyimide-based polymer, and a resin contained in the base layer 110, for example, a polyimide-based resin or a polyamide-imide-based polymer. All of at least one kind of resin is included.
- the second intermixing layer 150 further includes a resin contained in the base layer 110 compared to the back coating layer 120 . Through this, the second intermixing layer 150 may be distinguished from the back coating layer 120 .
- the second intermixing layer 150 is formed simultaneously with the back coating layer 140 . That is, since the composition for the back coating layer contains a solvent for dissolving the base layer, when the composition for the back coating layer is coated on the base layer 110 , a part of the base layer 110 is dissolved or eroded, and the back coating layer is used for As the composition is cured, the back coating layer 140 and the second intermixing layer 150 may be simultaneously formed. Accordingly, the second intermixing layer 150 may be a solvent erosion layer or a solvent dissolving layer for the base layer 110 .
- the composition for a back coating layer may be formed by applying the composition for a back coating layer to a predetermined thickness on the lower surface of the base layer 110 and curing the composition.
- a method of coating the composition for the back coating layer on the lower surface of the base layer 110 is not particularly limited.
- it may be bar coating, spin coating, dip coating, roll coating, flow coating, die coating, and the like.
- Curing may include at least one of photocuring and thermal curing. Photocuring may involve irradiation with light intensity of approximately 10mJ / cm 2 to about 1,000mJ / cm 2 at a wavelength of about 400nm or less.
- Thermal curing may include drying at about 80° C. to about 150° C. for about 5 minutes to about 30 minutes.
- the second intermixing layer 150 satisfies the thickness ratio of Equation 1 described in detail below.
- the solvent in the composition for the back coating layer is included in an amount of about 70 wt% to about 95 wt%, specifically about 75 wt% to about 95 wt%
- the thickness of the composition for the back coating layer may be about 1 to about 1.5 times the total thickness of the back coating layer and the second intermixing layer.
- the second intermixing layer 150 may have a thickness of about 20 nm to about 500 nm, specifically about 100 nm to about 500 nm, and specifically about 100 nm to about 450 nm. In the above range, it may be easy to satisfy the thickness ratio of Equation 1.
- the thickness ratio of the second intermixing layer 150 to the first intermixing layer 140 in Equation 1 below is about 0.5 to about 100.
- mura and/or rainbow are not recognized at all, or rainbow and/or mura are not easily recognized with the naked eye, so that the appearance may be excellent.
- the thickness ratio of Equation 1 may be from about 1 to about 50, more specifically, from about 2 to about 5.
- Thickness ratio (thickness of the first intermixing layer)/(thickness of the second intermixing layer)
- the second intermixing layer 150 may have a refractive index different from that of the first intermixing layer 130 . In one embodiment, the second intermixing layer 150 may have a higher refractive index than the first intermixing layer 130 .
- At least one of the base layer 110 , the first intermixing layer 130 , the hard coating layer 120 , the second intermixing layer 150 , and the back coating layer 140 has a maximum absorption wavelength about 550 nm to about 650 nm (e.g., about 550 nm, about 560 nm, about 570 nm, about 580 nm, about 590 nm, about 600 nm, about 610 nm, about 620 nm, about 630 nm, about 640 nm , or about 650 nm).
- the substrate layer is a film formed of at least one of a polyimide-based resin and a polyamide-imide-based resin
- yellowness may be lowered to suppress yellow visibility.
- Commercially available products may be used for these dyes, and specifically blue-B (Kyungin Corporation, maximum absorption wavelength: about 610 nm) may be used, but is not limited thereto.
- the "maximum absorption wavelength” means a wavelength at which the maximum absorbance appears when the absorbance is measured for a solution having a concentration of about 10 ppm in methyl ethyl ketone.
- the display device of the present invention includes the above-described flexible window film of the present invention.
- the display device may be a flexible display device or a non-flexible display device.
- the display device may be a light emitting display device including an organic light emitting display device, a liquid crystal display device, or the like, but is not limited thereto.
- a composition for a hard coating layer was prepared by mixing 67 parts by weight of a dendrimer-type acrylic resin (Osaka organic chemical), 1 part by weight of a photoinitiator (Irgacure-184, BASF), and propylene glycol monomethyl ether (PGME).
- the solvent PGME is included in an amount of 40% by weight.
- a composition for a back coating layer was prepared by mixing 10 parts by weight of a polyurethane-polyimide-based polymer and 90 parts by weight of propylene glycol monomethyl ether (PGME).
- PGME propylene glycol monomethyl ether
- a polyimide film (thickness: 50 ⁇ m, Kolon Corporation, refractive index: 1.65) was used as the base layer.
- the composition for the hard coating layer prepared above was applied to the upper surface of the polyimide film to a thickness of 7 ⁇ m, dried at 80° C. for 2 minutes, and irradiated with UV of 500 mJ/cm 2 for first intermixing on the upper surface of the polyimide film.
- a layer and a hard coating layer (refractive index: 1.48) were formed.
- the prepared composition for a back coating layer was applied to the lower surface of the polyimide film to a thickness of 1.5 ⁇ m, dried at 100° C. for 2 minutes, and a second intermixing layer and a back coating layer (refractive index: 1.58) on the lower surface of the polyimide film.
- a window film was prepared.
- a window film was manufactured in the same manner as in Example 1, except that in Example 1, each layer was prepared and the thickness of each layer was adjusted as shown in Table 1 below.
- a window film was prepared in the same manner as in Example 1, except that in Example 1, 1 part by weight of Blue-B (Kyungin Corporation) dye was additionally included in the composition for the back coating layer.
- a window film was prepared in the same manner as in Example 1, except that in Example 1, the solvent content in the composition for the back coating layer was changed to 50% by weight as shown in Table 1 below. Since the content of the solvent in the composition for the back coating layer was low, in Comparative Example 1, the second intermixing layer was not formed at all.
- a window film was prepared in the same manner as in Example 1, except that in Example 1, the solvent content in the composition for the hard coating layer was changed to 10% by weight as shown in Table 1 below.
- the first intermixing layer was not formed at all in Comparative Example 2 because the solvent content in the composition for the hard coating layer was low.
- a window film was prepared in the same manner as in Example 1, except that the thickness of each layer was adjusted as shown in Table 1 below by changing the solvent content in the composition for the back coating layer and the composition for the hard coating layer in Example 1, and the thickness of each application. prepared.
- Scratch resistance (Scuff test): Using a scuff tester, place a tip (diameter: 11 mm) equipped with steel wool (ribenon #0000) on the window coating layer of the window film, then load 1.5 kg, speed It moves on the surface of the window coating layer under the conditions of 60 mm/sec and a moving distance of 40 mm. Record the number of scratches that occurred after repeating this 10 times. The lower the number, the better the scratch resistance. If the number is less than 1, it can be used as a window film, and thus it was evaluated as 'pass'.
- the window film was evaluated for operational bending reliability at a curvature radius of 1 mm, high temperature and high humidity at 60°C and 95% relative humidity, and low temperature at -40°C.
- a specimen was prepared by cutting the window film into a rectangle having a length of 2.5 cm and a width of 15 cm.
- the minimum number of times that cracks start to occur in the window film was evaluated when the prepared specimen was wound on a jig with a radius of curvature of 1 mm so that the hard coating layer was in contact, and then rolled and unrolled.
- a case in which the minimum number of cracks occurring in the hard coating layer, the base layer and/or the back coating layer was 200,000 or more was evaluated as 'passed'.
- the window film of the present invention has excellent optical properties due to high light transmittance and low haze, and has no or weak rainbow and mura visibility, and has excellent bending reliability.
- Comparative Example 1 without the second intermixing layer Comparative Example 2 without the first intermixing layer
- rainbow and mura were recognized and could not be used for display purposes.
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Abstract
Provided are a flexible window film and a display device comprising same, the flexible window film comprising: a substrate layer; a first intermixing layer and a hard coating layer which are sequentially formed on the upper surface of the substrate layer; and a second intermixing layer and a back coating layer which are sequentially formed on the lower surface of the substrate layer, wherein the thickness ratio of formula 1, of the first intermixing layer and the second intermixing layer, is approximately 0.5-100.
Description
본 발명은 플렉서블 윈도우 필름 및 이를 포함하는 디스플레이 장치에 관한 것이다. 보다 상세하게는, 본 발명은 레인보우 및/또는 무라가 시인되지 않아 외관이 우수하고, 굴곡 신뢰성이 우수한 플렉서블 윈도우 필름 및 이를 포함하는 디스플레이 장치에 관한 것이다.The present invention relates to a flexible window film and a display device including the same. More particularly, the present invention relates to a flexible window film having excellent appearance and excellent bending reliability because rainbow and/or mura are not visually recognized, and a display device including the same.
최근 플렉서블 디스플레이 장치에 대한 관심이 고조되고 있다. 이러한 관심에 부응하여, 플렉서블 디스플레이 장치에 장착되는 윈도우 필름도 굴곡성 이 요구되고 있다. 윈도우 필름은 디스플레이 장치 중 내부 광학 소자를 보호하는 역할을 하기 때문에 하드코팅층을 구비할 수밖에 없다. 일 예에서, 윈도우 필름은 기재층 및 상기 기재층 상에 형성된 하드코팅층을 포함한다. 윈도우 필름은 디스플레이 표시 장치 중 최외곽에 위치하므로 레인보우 및/또는 무라가 없어 외관이 우수해야 한다.Recently, interest in flexible display devices is increasing. In response to this interest, a window film mounted on a flexible display device is also required to have flexibility. Since the window film serves to protect the internal optical element of the display device, it is inevitably provided with a hard coating layer. In one example, the window film includes a base layer and a hard coating layer formed on the base layer. Since the window film is located at the outermost part of the display device, it must have excellent appearance without rainbow and/or mura.
윈도우 필름의 굴곡 신뢰성을 위하여 폴리이미드계 수지 필름이 기재층으로 사용될 수 있다. 폴리이미드계 수지 필름에 하드코팅층용 조성물로 하드코팅층을 형성하는 경우 폴리이미드계 수지 필름과 하드코팅층의 굴절률 차이로 인하여 무라 및/또는 레인보우가 발생하여 외관 불량이 발생할 수 있다. For the reliability of bending of the window film, a polyimide-based resin film may be used as the base layer. When the hard coating layer is formed on the polyimide-based resin film with the composition for the hard coating layer, mura and/or rainbow may occur due to a difference in refractive index between the polyimide-based resin film and the hard coating layer, resulting in poor appearance.
외관 불량을 해소하는 방법으로서 하드코팅층과 기재층 간의 굴절률 차이를 완화시키는 방법이 고려될 수 있다. 그러나, (메트)아크릴계 하드코팅층과 폴리이미드계 기재층 간의 굴절률 차이가 워낙 커서 굴절률 차이를 완화시키는데에 한계가 있었으며, 하드코팅층의 굴절률을 높일 경우 외부광에 의한 반사가 발생할 수 있다.As a method of resolving the appearance defect, a method of alleviating the refractive index difference between the hard coating layer and the base layer may be considered. However, the difference in refractive index between the (meth)acrylic hard coating layer and the polyimide-based substrate layer is so large that there is a limit to alleviating the refractive index difference, and when the refractive index of the hard coating layer is increased, reflection by external light may occur.
본 발명의 배경기술은 일본공개특허 제2008-037101호 등에 개시되어 있다.Background art of the present invention is disclosed in Japanese Patent Application Laid-Open No. 2008-037101 and the like.
본 발명의 목적은 레인보우 및/또는 무라가 시인되지 않아 우수한 외관을 갖는 플렉서블 윈도우 필름을 제공하는 것이다.SUMMARY OF THE INVENTION It is an object of the present invention to provide a flexible window film having an excellent appearance because rainbow and/or mura are not visually recognized.
본 발명의 다른 목적은 굴곡 신뢰성이 우수한 플렉서블 윈도우 필름을 제공하는 것이다.Another object of the present invention is to provide a flexible window film having excellent bending reliability.
본 발명의 또 다른 목적은 광학적 투명성이 우수한 플렉서블 윈도우 필름을 제공하는 것이다.Another object of the present invention is to provide a flexible window film having excellent optical transparency.
본 발명의 일 관점은 플렉서블 윈도우 필름이다.One aspect of the present invention is a flexible window film.
1.플렉서블 윈도우 필름은 기재층; 상기 기재층의 상부면에 순차적으로 형성된 제1 인터믹싱층(intermixing layer) 및 하드코팅층; 및 상기 기재층의 하부면에 순차적으로 형성된 제2 인터믹싱층 및 백 코팅층을 포함하고, 상기 제1인터믹싱층과 상기 제2인터믹싱층은 하기 식 1의 두께비가 약 0.5 내지 100이다:1. The flexible window film includes a base layer; a first intermixing layer and a hard coating layer sequentially formed on the upper surface of the base layer; and a second intermixing layer and a back coating layer sequentially formed on the lower surface of the base layer, wherein the thickness ratio of the first intermixing layer and the second intermixing layer in Equation 1 is about 0.5 to 100:
[식 1][Equation 1]
두께비 = (제1인터믹싱층의 두께)/(제2인터믹싱층의 두께).Thickness ratio = (thickness of first intermixing layer)/(thickness of second intermixing layer).
2.1에서, 상기 제1인터믹싱층은 상기 기재층, 상기 하드코팅층에 각각 경계면 없이 연속적으로 형성되고, 상기 제2인터믹싱층은 상기 기재층, 상기 백 코팅층에 각각 경계면 없이 연속적으로 형성된 것일 수 있다.In 2.1, the first intermixing layer is continuously formed on the base layer and the hard coating layer without an interface, respectively, and the second intermixing layer is continuously formed on the base layer and the back coating layer without an interface, respectively. .
3.1-2에서, 상기 제1인터믹싱층, 상기 제2인터믹싱층은 굴절률이 서로 다를 수 있다.In 3.1-2, the first intermixing layer and the second intermixing layer may have different refractive indices.
4.1-3에서, 상기 제1인터믹싱층은 상기 하드코팅층에 함유된 수지와 상기 기재층에 함유된 수지를 모두 포함할 수 있다.In 4.1-3, the first intermixing layer may include both the resin contained in the hard coating layer and the resin contained in the base layer.
5.1-4에서, 상기 제2인터믹싱층은 상기 기재층에 함유된 수지와 상기 백 코팅층에 함유된 수지를 모두 포함할 수 있다.In 5.1-4, the second intermixing layer may include both the resin contained in the base layer and the resin contained in the back coating layer.
6.1-5에서, 상기 하드코팅층은 상기 기재층보다 굴절률이 낮을 수 있다.In 6.1-5, the hard coating layer may have a lower refractive index than the base layer.
7.6에서, 상기 하드코팅층은 굴절률이 약 1.30 내지 약 1.60이고, 상기 기재층은 굴절률이 약 1.40 내지 약 1.70일 수 있다.In 7.6, the hard coating layer may have a refractive index of about 1.30 to about 1.60, and the base layer may have a refractive index of about 1.40 to about 1.70.
8.1-7에서, 상기 백 코팅층은 상기 기재층보다 굴절률이 낮을 수 있다.In 8.1-7, the back coating layer may have a lower refractive index than the base layer.
9.8에서, 상기 백 코팅층은 굴절률이 약 1.30 내지 약 1.60이고, 상기 기재층은 굴절률이 약 1.40 내지 약 1.70일 수 있다.In 9.8, the back coating layer may have a refractive index of about 1.30 to about 1.60, and the base layer may have a refractive index of about 1.40 to about 1.70.
10.1-9에서, 상기 기재층은 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상의 수지로 형성된 필름을 포함할 수 있다.In 10.1-9, the base layer may include a film formed of at least one of a polyimide-based resin and a polyamide-imide-based resin.
11.1-10에서, 상기 하드코팅층은 (메트)아크릴계 코팅층일 수 있다.In 11.1-10, the hard coating layer may be a (meth)acrylic coating layer.
12.1-11에서, 상기 백 코팅층은 폴리우레탄-폴리이미드계 코팅층일 수 있다.In 12.1-11, the back coating layer may be a polyurethane-polyimide-based coating layer.
13.1-12에서, 상기 제1인터믹싱층, 상기 제2인터믹싱층은 각각 상기 기재층에 대한 용제 침식층 또는 용제 용해층일 수 있다.In 13.1-12, the first intermixing layer and the second intermixing layer may be a solvent erosion layer or a solvent dissolving layer for the base layer, respectively.
14.1-13에서, 상기 기재층, 상기 제1인터믹싱층, 상기 하드코팅층, 상기 제2인터믹싱층, 상기 백 코팅층 중 1종 이상은 최대흡수파장이 약 550nm 내지 약 650nm인 염료를 더 포함할 수 있다.In 14.1-13, at least one of the base layer, the first intermixing layer, the hard coating layer, the second intermixing layer, and the back coating layer may further include a dye having a maximum absorption wavelength of about 550 nm to about 650 nm can
본 발명의 디스플레이 장치는 본 발명의 플렉서블 윈도우 필름을 포함한다.The display device of the present invention includes the flexible window film of the present invention.
본 발명은 레인보우 및/또는 무라가 시인되지 않아 우수한 외관을 갖는 플렉서블 윈도우 필름을 제공하였다.The present invention provides a flexible window film having an excellent appearance because rainbow and/or mura are not visually recognized.
본 발명은 굴곡 신뢰성이 우수한 플렉서블 윈도우 필름을 제공하였다.The present invention provides a flexible window film having excellent bending reliability.
본 발명은 광학적 투명성이 우수한 플렉서블 윈도우 필름을 제공하였다.The present invention provides a flexible window film having excellent optical transparency.
도 1은 본 발명의 일 실시예에 따른 플렉서블 윈도우 필름의 단면도이다.1 is a cross-sectional view of a flexible window film according to an embodiment of the present invention.
첨부한 도면을 참고하여 본 발명을 실시예에 의하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.With reference to the accompanying drawings, the present invention will be described in detail so as to be easily practiced by those skilled in the art to which the present invention pertains by way of example. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.
도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였다. 도면에서 각 구성 요소의 길이 및/또는 두께 등은 본 발명을 설명하기 위해 도시된 것으로 본 발명이 도면에서 기재된 길이 및/또는 두께 등에 한정되는 것은 아니다.In order to clearly explain the present invention in the drawings, parts irrelevant to the description are omitted. In the drawings, the length and/or thickness of each component is shown to explain the present invention, and the present invention is not limited to the length and/or thickness described in the drawings.
본 명세서에서 "상부"와 "하부"는 도면을 기준으로 정의한 것으로서, 시 관점에 따라 "상부"가 "하부"로 "하부"가 "상부"로 변경될 수 있고, "위(on)" 또는 "상(on)"으로 지칭되는 것은 바로 위뿐만 아니라 중간에 다른 구조를 개재한 경우도 포함할 수 있다. 반면, "직접 위(directly on)" 또는 "바로 위"로 지칭되는 것은 중간에 다른 구조를 개재하지 않은 것을 의미한다.As used herein, "upper" and "lower" are defined based on the drawings, and "upper" may be changed to "lower" and "lower" to "upper" depending on the viewpoint, and "on" or What is referred to as “on” may include cases where other structures are interposed in the middle as well as immediately above. On the other hand, "directly on" or "directly on" means that other structures are not interposed therebetween.
본 명세서에서 "(메트)아크릴"은 아크릴 및/또는 메타아크릴을 의미할 수 있다.As used herein, “(meth)acryl” may mean acryl and/or methacrylic.
본 명세서에서 수치 범위 기재시 “X 내지 Y”는 “X 이상 Y 이하(X≤ 그리고 ≤Y)”를 의미한다.In the present specification, when describing a numerical range, “X to Y” means “X or more and Y or less (X≤ and ≤Y)”.
본 발명의 발명자는 백 코팅층, 기재층, 하드코팅층이 순차적으로 적층된 플렉서블 윈도우 필름(이하, '윈도우 필름'이라고도 함)에 있어서, 기재층과 하드코팅층 사이에 제1인터믹싱층을 형성하고, 기재층과 백 코팅층 사이에 제2인터믹싱층을 형성하고, 제2인터믹싱층의 두께에 대한 제1인터믹싱층의 두께 사이의 두께비를 제어하였다. 이를 통해, 윈도우 필름은 하기 상술되는 기재층, 하기 상술되는 하드코팅층, 하기 상술되는 백 코팅층을 포함하는 윈도우 필름에 있어서 하기 상술되는 굴곡 신뢰성을 확보하면서도 레인보우 및/또는 무라가 전혀 시인되지 않게 하거나 레인보우 및/또는 무라가 육안으로 쉽게 시인되지 않도록 하였다. 바람직하게는 레인보우 및/또는 무라가 전혀 시인되지 않도록 할 수 있다.In the flexible window film (hereinafter also referred to as 'window film') in which a back coating layer, a base layer, and a hard coating layer are sequentially stacked, a first intermixing layer is formed between the base layer and the hard coating layer, A second intermixing layer was formed between the base layer and the back coating layer, and a thickness ratio between the thickness of the second intermixing layer and the thickness of the first intermixing layer was controlled. Through this, the window film secures the bending reliability described in detail below in the window film including the base layer described in detail below, the hard coat layer described in detail below, and the back coating layer described in detail below, and the rainbow and/or mura are not visible at all or the rainbow and/or mura was not easily recognized with the naked eye. Preferably, the rainbow and/or mura may not be visible at all.
제1인터믹싱층은 기재층과 하드코팅층 사이에서 연속적으로 형성되는 층이다. 제2인터믹싱층은 기재층과 백 코팅층 사이에서 연속적으로 형성되는 층이다.The first intermixing layer is a layer continuously formed between the base layer and the hard coating layer. The second intermixing layer is a layer continuously formed between the base layer and the back coating layer.
윈도우 필름은 약 60℃ 및 약 95% 상대습도 및/또는 약 -40℃에서 곡률 반경 약 1mm으로 굴곡 신뢰성을 평가하였을 때 하드코팅층, 기재층 및/또는 백 코팅층에 크랙이 발생되는 최소 회수가 약 20만회 이상이 되어, 고온 고습 및/또는 저온 양 조건 모두에서 굴곡 신뢰성이 우수하여 플렉서블 표시 장치에 충분히 사용될 수 있다.The window film has a minimum number of cracks in the hard coating layer, the base layer and/or the back coating layer when the flexural reliability is evaluated with a radius of curvature of about 1 mm at about 60° C. and about 95% relative humidity and/or about -40° C. After 200,000 cycles or more, bending reliability is excellent in both high temperature, high humidity and/or low temperature conditions, so that it can be sufficiently used in a flexible display device.
윈도우 필름은 광학적으로 투명하여 투명 디스플레이 장치에 사용할 수 있다. 윈도우 필름은 가시광 영역 구체적으로 파장 약 400nm 내지 약 800nm에서 광 투과율이 약 80% 이상, 구체적으로 약 85% 내지 약 100%, 헤이즈가 약 1% 이하, 구체적으로 약 0% 내지 1%가 될 수 있다. 상기 범위에서 윈도우 필름으로 사용할 수 있다.Since the window film is optically transparent, it can be used in a transparent display device. The window film may have a light transmittance of about 80% or more, specifically, about 85% to about 100%, and a haze of about 1% or less, specifically about 0% to 1% in the visible light region, specifically, a wavelength of about 400 nm to about 800 nm. have. It can be used as a window film in the above range.
윈도우 필름은 연필경도가 약 3H 이상, 예를 들면 약 3H 내지 약 9H이고, 곡률 반경이 약 0mm 내지 약 2mm, 예를 들면 약 0.1mm 내지 약 2mm가 될 수 있다. 상기 범위에서, 경도 및 유연성이 좋아 윈도우 필름으로 사용될 수 있다. The window film may have a pencil hardness of about 3H or more, for example, about 3H to about 9H, and a radius of curvature of about 0mm to about 2mm, for example, about 0.1mm to about 2mm. In the above range, it can be used as a window film having good hardness and flexibility.
윈도우 필름은 약 60℃ 및 약 95% 상대습도 및/또는 약 -40℃에서 곡률 반경 약 1mm으로 유연성을 평가하였을 때 하드코팅층, 기재층 및/또는 백 코팅층에 크랙이 발생되는 최소 회수가 약 20만회 이상이 되어, 고온 고습 및/또는 저온 양 조건 모두에서 굴곡 신뢰성이 우수하여 플렉서블 표시 장치에 충분히 사용될 수 있다.When the window film is evaluated for flexibility with a radius of curvature of about 1 mm at about 60° C. and about 95% relative humidity and/or about -40° C., the minimum number of cracks in the hard coating layer, the substrate layer and/or the back coating layer is about 20 It can be fully used in a flexible display device because it has excellent bending reliability under both conditions of high temperature, high humidity and/or low temperature.
윈도우 필름은 두께가 약 30㎛ 내지 200㎛, 예를 들면 약 30㎛ 내지 약100㎛가 될 수 있다. 상기 범위에서 플렉서블 윈도우 필름으로 사용할 수 있다.The window film may have a thickness of about 30 μm to 200 μm, for example, about 30 μm to about 100 μm. It can be used as a flexible window film in the above range.
이하, 도 1을 참고하여 본 발명의 일 실시예에 따른 윈도우 필름을 설명한다.Hereinafter, a window film according to an embodiment of the present invention will be described with reference to FIG. 1 .
도 1을 참고하면, 윈도우 필름은 기재층(110), 하드코팅층(120), 제1인터믹싱층(130), 백 코팅층(140), 제2인터믹싱층(150)을 포함한다. 백 코팅층(140)의 상부면에 제2인터믹싱층(150), 기재층(110), 제1인터믹싱층(130), 하드코팅층(120)이 순차적으로 형성되어 있다.Referring to FIG. 1 , the window film includes a base layer 110 , a hard coating layer 120 , a first intermixing layer 130 , a back coating layer 140 , and a second intermixing layer 150 . A second intermixing layer 150 , a base layer 110 , a first intermixing layer 130 , and a hard coating layer 120 are sequentially formed on the upper surface of the back coating layer 140 .
기재층base layer
기재층(110)은 윈도우 필름을 지지하여 윈도우 필름의 기계적 강도를 높일 수 있다.The base layer 110 may support the window film to increase the mechanical strength of the window film.
기재층(110)은 광학적으로 투명하고 플렉서블한 수지로 형성될 수 있다. 상기 수지는 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상을 포함할 수 있다. 폴리이미드계 수지, 폴리아마이드이미드계 수지는 각각 당업자에게 알려진 통상의 방법으로 제조될 수 있다.The base layer 110 may be formed of an optically transparent and flexible resin. The resin may include at least one of a polyimide-based resin and a polyamideimide-based resin. Each of the polyimide-based resin and the polyamideimide-based resin may be prepared by a conventional method known to those skilled in the art.
기재층(110)은 하드코팅층(120) 대비 굴절률이 높다. 이러한 상황에서, 윈도우 필름은 상술 두께비를 만족함으로써 레인보우 및/또는 무라가 전혀 시인되지 않게 하거나 레인보우 및/또는 무라가 육안으로 쉽게 시인되지 않도록 할 수 있다. 구체적으로 기재층(110)은 굴절률이 1.40 내지 1.70, 더 구체적으로 1.50 내지 1.70이 될 수 있다.The base layer 110 has a higher refractive index than the hard coating layer 120 . In this situation, the window film may prevent the rainbow and/or mura from being recognized at all or the rainbow and/or mura from being easily recognized with the naked eye by satisfying the above-described thickness ratio. Specifically, the base layer 110 may have a refractive index of 1.40 to 1.70, more specifically 1.50 to 1.70.
기재층(110)은 두께가 약 10㎛ 내지 약 200㎛, 구체적으로 약 20㎛ 내지 약 150㎛, 더 구체적으로 약 30㎛ 내지 약 100㎛가 될 수 있다. 상기 범위에서 윈도우 필름에 사용될 수 있다.The base layer 110 may have a thickness of about 10 μm to about 200 μm, specifically about 20 μm to about 150 μm, and more specifically about 30 μm to about 100 μm. It can be used for the window film in the above range.
기재층(110)은 하드코팅층(120)을 형성하는 수지, 백 코팅층(140)을 형성하는 수지를 포함하지 않는다. 이를 통해, 기재층(110)은 제1인터믹싱층(130)과 구별될 수 있다. 이를 통해, 기재층(110)은 제2 인터믹싱층(150)과 구별될 수 있다.The base layer 110 does not include a resin forming the hard coat layer 120 and a resin forming the back coat layer 140 . Through this, the base layer 110 may be distinguished from the first intermixing layer 130 . Through this, the base layer 110 may be distinguished from the second intermixing layer 150 .
도 1에서 도시된 바와 같이, 기재층(110)은 단일층의 필름일 수 있다. 그러나, 기재층이 동일 또는 이종의 수지 필름 2개 이상이 점착층, 접착층 또는 점접착층에 의해 서로 적층된 적층체인 경우도 본 발명의 범위에 포함될 수 있다.As shown in FIG. 1 , the base layer 110 may be a single-layer film. However, a case in which the base layer is a laminate in which two or more resin films of the same or different types are laminated on each other by an adhesive layer, an adhesive layer, or an adhesive layer may be included in the scope of the present invention.
도 1에서 도시되지 않았지만, 기재층(110)의 일면 또는 양면에는 프라이머층 또는 추가적인 기능을 제공하기 위한 기능성 코팅층이 추가로 형성될 수도 있다. 바람직하게는, 기재층(110)은 일면 또는 양면에 프라이머층 또는 이접착층 없이 상술한 수지로 형성된 단일층의 필름일 수 있다. Although not shown in FIG. 1 , a primer layer or a functional coating layer for providing an additional function may be additionally formed on one or both surfaces of the base layer 110 . Preferably, the base layer 110 may be a single-layer film formed of the above-described resin without a primer layer or an easily adhesive layer on one or both sides.
하드코팅층hard coating layer
하드코팅층(120)은 제1인터믹싱층(130)의 상부면에 직접적으로 형성되어 있다. 상기 "직접적으로 형성"은 점착층, 접착층 또는 점접착층 없이 제1인터믹싱층(130)에 하드코팅층(120)이 바로 위에 형성되어 있음을 의미한다.The hard coating layer 120 is directly formed on the upper surface of the first intermixing layer 130 . The "directly formed" means that the hard coating layer 120 is formed directly on the first intermixing layer 130 without an adhesive layer, an adhesive layer, or an adhesive layer.
하드코팅층(120)은 두께가 약 0.1㎛ 내지 약 20㎛, 구체적으로 약 0.1㎛ 내지 약 10㎛, 더 구체적으로 약 1㎛ 내지 약 10㎛, 가장 구체적으로 약 5㎛ 내지 약 10㎛가 될 수 있다. 상기 범위에서, 플렉서블 윈도우 필름에 사용될 수 있다.The hard coating layer 120 may have a thickness of about 0.1 μm to about 20 μm, specifically about 0.1 μm to about 10 μm, more specifically about 1 μm to about 10 μm, and most specifically about 5 μm to about 10 μm. have. Within the above range, it may be used for a flexible window film.
하드코팅층(120)은 기재층(110) 대비 굴절률이 낮고, 기재층의 굴절률과 하드코팅층의 굴절률 간의 굴절률 차이는 약 0.01 내지 약 0.3, 구체적으로 약 0.1 내지 약 0.2가 될 수 있다. 상기 굴절률 대소 및 굴절률 차이에도 윈도우 필름은 식 1의 두께비가 약 0.5 내지 약 100(예를 들면 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 60, 70, 80, 90 또는 100)이 됨으로써 무라 및/또는 레인보우가 없어 외관이 우수하다.The hard coating layer 120 has a lower refractive index compared to the base layer 110, and the difference in refractive index between the refractive index of the base layer and the refractive index of the hard coating layer may be from about 0.01 to about 0.3, specifically from about 0.1 to about 0.2. Even in the refractive index magnitude and refractive index difference, the window film has a thickness ratio of about 0.5 to about 100 (for example, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100), so that there is no mura and/or rainbow and the appearance is excellent.
일 구체예에서, 하드코팅층(120)은 굴절률이 약 1.30 내지 약 1.60(예를 들면 1.30, 1.40, 1.50 또는 1.60), 구체적으로 약 1.40 내지 약 1.60(예를 들면, 1.40, 1.50, 또는 1.60)이 될 수 있다. 상기 범위에서, 식 1의 두께비가 약 0.5 내지 100일 때 무라 및/또는 레인보우가 없어 외관이 우수할 수 있다.In one embodiment, the hard coating layer 120 has a refractive index of about 1.30 to about 1.60 (eg 1.30, 1.40, 1.50 or 1.60), specifically about 1.40 to about 1.60 (eg, 1.40, 1.50, or 1.60) this can be In the above range, when the thickness ratio of Equation 1 is about 0.5 to 100, there is no mura and/or rainbow, and thus the appearance may be excellent.
하드코팅층(120)은 (메트)아크릴계 수지 중 1종 이상 및 용제를 포함하는 하드코팅층용 조성물로 형성될 수 있다. 하드코팅층용 조성물은 가교제, 개시제 중 1종 이상을 더 포함할 수 있다. 바람직하게는, 하드코팅층용 조성물은 가교제 없이 (메트)아크릴계 수지, 개시제 및 용제를 포함할 수 있다. 하드코팅층용 조성물은 용제를 필수적으로 포함한다.The hard coating layer 120 may be formed of a composition for a hard coating layer including at least one of (meth)acrylic resins and a solvent. The composition for the hard coating layer may further include at least one of a crosslinking agent and an initiator. Preferably, the composition for the hard coating layer may include a (meth)acrylic resin, an initiator, and a solvent without a crosslinking agent. The composition for the hard coating layer essentially contains a solvent.
일 구체예에서, 하드코팅층용 조성물은 가교제 없이 (메트)아크릴계 수지, 개시제 및 용제를 포함할 수 있다.In one embodiment, the composition for the hard coating layer may include a (meth)acrylic resin, an initiator, and a solvent without a crosslinking agent.
(메트)아크릴계 수지는 (메트)아크릴계 단량체 단독; 또는 (메트)아크릴계 단량체 및 (메트)아크릴계 단량체와 공중합 가능한 공단량체 간의 중합으로 형성된 (메트)아크릴계 수지를 포함할 수 있다. 상기 (메트)아크릴계 단량체는 당업자에게 알려진 통상의 단량체를 포함할 수 있다. 상기 공단량체는 (메트)아크릴계 단량체와 공중합 가능한, 당업자에게 알려진 통상의 단량체를 포함할 수 있다.The (meth)acrylic resin is a (meth)acrylic monomer alone; Alternatively, it may include a (meth)acrylic resin formed by polymerization between a (meth)acrylic monomer and a (meth)acrylic monomer and a copolymerizable comonomer. The (meth)acrylic monomer may include a conventional monomer known to those skilled in the art. The comonomer may include a common monomer copolymerizable with a (meth)acrylic monomer, known to those skilled in the art.
일 구체예에서, (메트)아크릴계 수지는 (메트)아크릴레이트기를 말단에 가지는 수지를 포함할 수 있다. 바람직하게는, (메트)아크릴계 수지는 (메트)아크릴레이트기를 말단에 가지는 수지상의 지방족 화합물을 포함할 수 있다. 수지를 포함으로써 분자 말단에 많은 (메트)아크릴레이트기를 가질 수 있어, 반응성이 높아질 수 있다.In one embodiment, the (meth)acrylic resin may include a resin having a (meth)acrylate group at the terminal. Preferably, the (meth)acrylic resin may include a dendritic aliphatic compound having a (meth)acrylate group at the terminal. By including the resin, it can have many (meth)acrylate groups at the molecular terminals, and thus the reactivity can be increased.
(메트)아크릴계 수지는 1종을 단독으로 사용해도 되고, 2종 이상을 병용하여 사용할 수도 있다. (메트)아크릴계 수지 중에서도, 덴드리머형 수지, 하이퍼 브랜치형 수지 중 1종 이상을 포함할 수 있다. 덴드리머형 수지는 규칙성이 높게 분기된 수지이고, 하이퍼 브랜치형 수지는 덴드리머형 수지보다는 상대적으로 규칙성이 낮게 분기된 수지이다. 하이퍼 브랜치형 수지는 직쇄상의 수지에 비하여 저점도로 용제에 대한 용해성이 뛰어날 수 있다. (meth)acrylic resin may be used individually by 1 type, and may be used in combination of 2 or more type. Among (meth)acrylic resins, one or more of dendrimer-type resins and hyperbranched-type resins can be included. The dendrimer-type resin is a highly branched resin with a high regularity, and the hyper-branched resin is a branched resin with a relatively low regularity than the dendrimer-type resin. The hyper-branched resin may have excellent solubility in solvents due to low viscosity compared to linear resins.
덴드리머형 수지로는 말단에 (메트)아크릴레이트기를 가지는 다분기형(덴드리머형) 폴리에스테르 (메트)아크릴레이트를 사용할 수 있지만, 이에 제한되지 않는다. 하이퍼 브랜치형 수지로는 말단에 (메트)아크릴레이트기를 가지는 다분기형(덴드리머형) 폴리(메트)아크릴레이트를 사용할 수 있지만, 이에 제한되지 않는다. 일 구체예에서, 디펜타에리트리톨을 코어로 하고, 말단에 (메트)아크릴레이트기를 가지는 다분지형(디펜타에리트리톨헥사아크릴레이트 연결형) 폴리(메트)아크릴레이트를 사용할 수 있지만, 이에 제한되지 않는다.As the dendrimer-type resin, a multi-branched (dendrimer-type) polyester (meth)acrylate having a (meth)acrylate group at the terminal may be used, but is not limited thereto. As the hyper-branched resin, a multi-branched (dendrimer-type) poly(meth)acrylate having a (meth)acrylate group at the terminal may be used, but is not limited thereto. In one embodiment, a multi-branched (dipentaerythritol hexaacrylate-linked) poly(meth)acrylate having dipentaerythritol as a core and a (meth)acrylate group at the terminal may be used, but is not limited thereto. .
(메트)아크릴계 수지는 중량평균분자량이 약 5,000 내지 약 30,000, 예를 들면 약 10,000 내지 약 25,000이 될 수 있다. 상기 범위에서, 윈도우 필름의 경도와 내스크래치성이 우수할 수 있다.The (meth)acrylic resin may have a weight average molecular weight of about 5,000 to about 30,000, for example, about 10,000 to about 25,000. In the above range, the hardness and scratch resistance of the window film may be excellent.
개시제는 광 라디칼 개시제로서 당업자에게 알려진 통상의 광개시제를 포함할 수 있다. 예를 들면, 히드록시케톤계, 포스핀 옥시드계, 벤조인계 또는 아미노케톤계 광라디칼 개시제 등을 사용할 수 있다. 개시제는 (메트)아크릴계 수지 약 100중량부에 대해 약 1중량부 내지 약 10중량부, 바람직하게는 약 1중량부 내지 약 5중량부로 포함될 수 있다. 상기 범위에서, 경화가 적절하게 이루어지면서 광 특성이나 물성을 저하시키지 않는 효과가 있을 수 있다.The initiator may comprise conventional photoinitiators known to those skilled in the art as photo-radical initiators. For example, a hydroxyketone-based, phosphine oxide-based, benzoin-based or aminoketone-based photoradical initiator may be used. The initiator may be included in an amount of about 1 part by weight to about 10 parts by weight, preferably about 1 part by weight to about 5 parts by weight based on about 100 parts by weight of the (meth)acrylic resin. Within the above range, there may be an effect of not reducing optical properties or physical properties while curing is performed properly.
용제는 하드코팅층용 조성물의 코팅 용이성과 하기 상술되는 제1인터믹싱층의 형성을 위하여 하드코팅층용 조성물에 포함된다. 상기 용제는 기재층을 용해시킬 수 있는 종류를 선택하여 사용함으로써 제1인터믹싱층의 형성을 용이하게 할 수 있다. The solvent is included in the composition for the hard coat layer for the ease of coating the composition for the hard coat layer and the formation of the first intermixing layer to be described in detail below. The solvent may facilitate the formation of the first intermixing layer by selecting and using a type capable of dissolving the base layer.
일 구체예에서, 기재층이 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상을 포함하는 필름일 경우, 용제는 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌글리콜모노메틸에테르, N,N-디메틸아세트아마이드 중 1종 이상을 포함할 수 있다.In one embodiment, when the base layer is a film including at least one of polyimide-based resin and polyamideimide-based resin, the solvent is methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether, N,N- It may include one or more of dimethylacetamide.
다른 구체예에서, 하드코팅층용 조성물은 (메트)아크릴계 수지, 가교제, 개시제 및 용제를 포함할 수 있다.In another embodiment, the composition for the hard coating layer may include a (meth)acrylic resin, a crosslinking agent, an initiator, and a solvent.
가교제는 (메트)아크릴계 수지와 가교 반응하는 것으로, (메트)아크릴레이트기를 1개 이상, 바람직하게는 2개 이상, 더 바람직하게는 2개 내지 20개 갖는 (메트)아크릴레이트 화합물을 포함할 수 있다.The crosslinking agent crosslinks with the (meth)acrylic resin, and may include a (meth)acrylate compound having one or more (meth)acrylate groups, preferably two or more, more preferably 2 to 20. have.
일 구체예에서, 가교제는 다관능 (메트)아크릴레이트를 포함할 수 있다. 다관능 (메트)아크릴레이트는 하드코팅층용 조성물에 포함되어 하드코팅층의 경도와 유연성을 더 개선할 수 있다.In one embodiment, the crosslinking agent may include a polyfunctional (meth)acrylate. The polyfunctional (meth)acrylate may be included in the composition for the hard coat layer to further improve the hardness and flexibility of the hard coat layer.
가교제는 (메트)아크릴계 수지 약 100중량부에 대해 약 5중량부 내지 약 150중량부, 바람직하게는 약 5중량부 내지 약 100중량부로 포함될 수 있다. 상기 범위에서, 고경도, 굴곡 유연성 개선 효과가 있을 수 있다.The crosslinking agent may be included in an amount of about 5 parts by weight to about 150 parts by weight, preferably about 5 parts by weight to about 100 parts by weight, based on about 100 parts by weight of the (meth)acrylic resin. Within the above range, there may be an effect of improving high hardness and bending flexibility.
하드코팅층(120)은 제1인터믹싱층(130)과 동시에 형성된다. 이에 대해서는 하기에서 상세히 설명한다.The hard coating layer 120 is formed simultaneously with the first intermixing layer 130 . This will be described in detail below.
도 1에서 도시되지 않았지만, 하드코팅층(120)의 상부면에는 추가적인 기능층 예를 들면 내지문성층, 반사방지층, 안티글레어층 등이 추가로 형성될 수 있다.Although not shown in FIG. 1 , an additional functional layer, for example, an anti-fingerprint layer, an anti-reflection layer, and an anti-glare layer, may be additionally formed on the upper surface of the hard coating layer 120 .
제1인터믹싱층first intermixing layer
제1인터믹싱층(130)은 기재층(110)과 하드코팅층(120) 사이에 형성되어 있다. 제1인터믹싱층(130)은 기재층(110)의 상부면, 하드코팅층(120)의 하부면에 각각 직접적으로 형성되어 있다.The first intermixing layer 130 is formed between the base layer 110 and the hard coating layer 120 . The first intermixing layer 130 is directly formed on the upper surface of the base layer 110 and the lower surface of the hard coating layer 120 , respectively.
제1인터믹싱층(130)은 기재층(110)을 형성하는 수지와 하드코팅층(120)을 형성하는 수지가 혼재된 층을 의미한다. 도 1에서 도시된 바와 같이, 제1인터믹싱층(130)은 기재층(110), 하드코팅층(120) 대비 각각 경계면 없이 연속적으로 형성되어 있다.The first intermixing layer 130 refers to a layer in which a resin forming the base layer 110 and a resin forming the hard coating layer 120 are mixed. As shown in FIG. 1 , the first intermixing layer 130 is continuously formed without an interface compared to the base layer 110 and the hard coating layer 120 .
제1인터믹싱층(130)은 하드코팅층(120)에 함유된 수지 예를 들면 (메트)아크릴계 수지와 기재층(110)에 함유된 수지 예를 들면 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상을 모두 포함한다. 제1인터믹싱층(130)은 하드코팅층(120) 대비 기재층(110)에 함유된 수지를 더 포함한다. 이를 통해, 제1인터믹싱층(130)은 하드코팅층(120)과 구별될 수 있다.The first intermixing layer 130 may include a resin contained in the hard coating layer 120, for example, a (meth)acrylic resin, and a resin contained in the base layer 110, for example, a polyimide-based resin or a polyamide-imide-based resin. Includes all one or more species. The first intermixing layer 130 further includes a resin contained in the base layer 110 compared to the hard coating layer 120 . Through this, the first intermixing layer 130 may be distinguished from the hard coating layer 120 .
이를 위해, 제1인터믹싱층(130)은 하드코팅층(120)과 동시에 형성된다. To this end, the first intermixing layer 130 is formed simultaneously with the hard coating layer 120 .
즉, 상기 하드코팅층용 조성물은 기재층을 용해시키는 용제를 포함하기 때문에, 상기 하드코팅층용 조성물을 기재층(110)에 코팅하였을 때 기재층(110)의 일부가 용해되거나 침식되고 상기 하드코팅층용 조성물이 경화됨으로써, 하드코팅층(120)과 제1인터믹싱층(130)이 동시에 형성될 수 있다. 따라서, 제1인터믹싱층(130)은 기재층(110)에 대한 용제 침식층 또는 용제 용해층이 될 수 있다.That is, since the composition for the hard coat layer contains a solvent for dissolving the base layer, when the composition for the hard coat layer is coated on the base layer 110, a part of the base layer 110 is dissolved or eroded and the hard coat layer By curing the composition, the hard coating layer 120 and the first intermixing layer 130 may be simultaneously formed. Accordingly, the first intermixing layer 130 may be a solvent erosion layer or a solvent dissolving layer for the base layer 110 .
구체적으로, 기재층(110)의 상부면에 상기 하드코팅용 조성물을 소정의 두께로 도포하고, 경화시킴으로써 형성될 수 있다. 하드코팅층용 조성물을 기재층(110) 상부면에 코팅하는 방법은 특별히 제한되지 않는다. 예를 들면 바 코팅, 스핀 코팅, 딥 코팅, 롤 코팅, 플로우 코팅, 다이 코팅 등이 될 수 있다. 경화는 광경화, 열경화 중 하나 이상을 포함할 수 있다. 광경화는 파장 약 400nm 이하에서 약 10 mJ/cm2 내지 약 1,000mJ/cm2의 광량으로 조사하는 것을 포함할 수 있다. 열경화는 하드코팅층용 조성물을 소정의 두께로 도포하고, 약 80℃ 내지 약 150℃에서 약 5분 내지 약 30분 동안 건조시키는 것을 포함할 수 있다.Specifically, it may be formed by applying the hard coating composition to a predetermined thickness on the upper surface of the base layer 110 and curing it. A method of coating the composition for the hard coating layer on the upper surface of the base layer 110 is not particularly limited. For example, it may be bar coating, spin coating, dip coating, roll coating, flow coating, die coating, and the like. Curing may include at least one of photocuring and thermal curing. Photocuring may involve irradiation with light intensity of about 10 mJ / cm 2 to about 1,000mJ / cm 2 at a wavelength of about 400nm or less. Thermal curing may include applying the composition for the hard coating layer to a predetermined thickness and drying the composition at about 80° C. to about 150° C. for about 5 minutes to about 30 minutes.
제1인터믹싱층(130)은 하기 상술되는 식 1의 두께비를 만족한다. 이를 위해, 하드코팅층(120), 제1인터믹싱층(130) 형성시, 하드코팅층용 조성물 중 용제는 약 20중량% 내지 약 70중량%, 바람직하게는 30중량% 내지 50중량%로 포함될 수 있다.The first intermixing layer 130 satisfies the thickness ratio of Equation 1 described in detail below. To this end, when the hard coating layer 120 and the first intermixing layer 130 are formed, the solvent in the composition for the hard coating layer may be included in an amount of about 20 wt% to about 70 wt%, preferably 30 wt% to 50 wt% have.
제1인터믹싱층(130)은 두께가 약 200nm 내지 약 2500nm, 구체적으로 약 500nm 내지 약 2000nm, 더 구체적으로 약 800nm 내지 약 1500nm가 될 수 있다. 상기 범위에서, 식 1의 두께비를 만족하기가 용이할 수 있다.The first intermixing layer 130 may have a thickness of about 200 nm to about 2500 nm, specifically about 500 nm to about 2000 nm, and more specifically about 800 nm to about 1500 nm. In the above range, it may be easy to satisfy the thickness ratio of Equation 1.
백 코팅층back coating layer
백 코팅층(140)은 기재층(110)의 하부면에 제2인터믹싱층(150)을 매개로 형성되어 있다. 백 코팅층(140) 없이 기재층(110)의 하부면에 상기 식 1의 두께비를 만족하는 제2인터믹싱층(150)만 형성된 윈도우 필름은 레인보우 및/또는 무라가 심하게 발생할 수 있다. The back coating layer 140 is formed on the lower surface of the base layer 110 via the second intermixing layer 150 . A window film in which only the second intermixing layer 150 satisfying the thickness ratio of Equation 1 is formed on the lower surface of the base layer 110 without the back coating layer 140 may cause severe rainbow and/or mura.
백 코팅층(140)은 하드코팅층(120) 대비 두께가 얇으며, 예를 들면 두께가 약 0.1㎛ 내지 약 5㎛, 구체적으로 약 0.1㎛ 내지 약 2.5㎛가 될 수 있다. 상기 범위에서, 레인보우 및/또는 무라가 없어 외관 불량이 개선되고 굴곡시 크랙 발생이 없으며 필름의 헤이즈가 상승하지 않을 수 있다.The back coating layer 140 is thinner than the hard coating layer 120 , and for example, may have a thickness of about 0.1 μm to about 5 μm, specifically, about 0.1 μm to about 2.5 μm. In the above range, there is no rainbow and/or mura, so that the appearance defect is improved, there is no crack generation during bending, and the haze of the film may not rise.
백 코팅층(140)은 기재층(110) 대비 굴절률이 낮을 수 있다. 일 구체예에서, 기재층(110)의 굴절률과 백 코팅층(140)의 굴절률 차이는 0.01 내지 0.2, 구체적으로 0.01 내지 0.15가 될 수 있다. 상기 범위에서 식 1의 두께비를 만족할 때 레인보우 및 무라가 시인되지 않도록 하는데 도움을 줄 수 있다.The back coating layer 140 may have a lower refractive index than the base layer 110 . In one embodiment, the difference between the refractive index of the base layer 110 and the refractive index of the back coating layer 140 may be 0.01 to 0.2, specifically 0.01 to 0.15. When the thickness ratio of Equation 1 is satisfied in the above range, it may help to prevent the rainbow and mura from being recognized.
일 구체예에서, 윈도우 필름은 하드코팅층, 백 코팅층 및 기재층의 순서로 굴절률이 높아질 때 하드코팅층과 기재층 사이에 제1인터믹싱층, 기재층과 백 코팅층 사이에 제2 인터믹싱층을 각각 포함시키고 식 1의 두께비를 만족함으로써 레인보우 및 무라가 시인되지 않도록 하는 효과가 더 높아질 수 있다.In one embodiment, the window film comprises a first intermixing layer between the hard coating layer and the base layer and a second intermixing layer between the base layer and the back coating layer when the refractive index increases in the order of the hard coating layer, the back coating layer and the base layer, respectively. By including and satisfying the thickness ratio of Equation 1, the effect of preventing the rainbow and mura from being recognized may be higher.
백 코팅층(140)은 굴절률이 약 1.30 내지 약 1.60(예를 들면, 1.30, 1.40, 1.50 또는 1.60), 구체적으로 약 1.40 내지 약 1.60이 될 수 있다.The back coating layer 140 may have a refractive index of about 1.30 to about 1.60 (eg, 1.30, 1.40, 1.50, or 1.60), specifically, about 1.40 to about 1.60.
백 코팅층(140)은 폴리우레탄-폴리이미드계 중합체 및 용제를 포함하는 백 코팅층용 조성물로 형성될 수 있다. 백 코팅층용 조성물은 가교제, 개시제 중 1종 이상을 더 포함할 수 있다. 백 코팅층용 조성물은 가교제 없이 폴리우레탄-폴리이미드계 중합체 및 용제를 포함할 수 있다. 백 코팅층용 조성물은 용제를 필수적으로 포함한다. 폴리우레탄-폴리이미드계 중합체는 본 발명의 효과 구현에 용이할 수 있다.The back coating layer 140 may be formed of a composition for a back coating layer including a polyurethane-polyimide-based polymer and a solvent. The composition for the back coating layer may further include at least one of a crosslinking agent and an initiator. The composition for the back coating layer may include a polyurethane-polyimide-based polymer and a solvent without a crosslinking agent. The composition for the back coating layer essentially contains a solvent. The polyurethane-polyimide-based polymer may be easy to implement the effects of the present invention.
폴리우레탄-폴리이미드계 중합체는 우레탄 구조단위와 이미드 구조단위를 포함하는 중합체로서, 이들은 랜덤(random), 블록(block) 또는 교호(alternate) 공중합체를 포함할 수 있다. 우레탄 구조단위는 하기 화학식 1로 표시될 수 있고, 이미드 구조단위는 하기 화학식 2로 표시될 수 있다: 폴리우레탄-폴리이미드계 중합체에서는 서로 다른 화학식 1의 구조 단위 1종 이상 또는 2종 이상이 포함될 수도 있고, 서로 다른 화학식 2의 구조 단위 1종 이상 또는 2종 이상이 포함될 수도 있다:The polyurethane-polyimide-based polymer is a polymer including a urethane structural unit and an imide structural unit, and these may include random, block, or alternate copolymers. The urethane structural unit may be represented by the following Chemical Formula 1, and the imide structural unit may be represented by the following Chemical Formula 2: In the polyurethane-polyimide-based polymer, one or more or two or more different structural units of Chemical Formula 1 may be included, and one or more or two or more different structural units of Formula 2 may be included:
[화학식 1][Formula 1]
*-(-Y-NH-C(=O)-O-Z-)-**-(-Y-NH-C(=O)-O-Z-)-*
(상기 화학식 1에서, *은 연결 부위이고,(In Formula 1, * is a connection site,
Y 및 Z는 각각 독립적으로 치환 또는 비치환된 2가의 C1 내지 C30 지방족 유기기, 치환 또는 비치환된 2가의 C2 내지 C30 지환족 유기기, 치환 또는 비치환된 C6 내지 C30 방향족 유기기, 치환 또는 비치환된 C4 내지 C30 헤테로 방향족 유기기, 또는 이들의 조합이고,Y and Z are each independently a substituted or unsubstituted divalent C1 to C30 aliphatic organic group, a substituted or unsubstituted divalent C2 to C30 alicyclic organic group, a substituted or unsubstituted C6 to C30 aromatic organic group, a substituted or an unsubstituted C4 to C30 heteroaromatic organic group, or a combination thereof,
상기 지환족 유기기, 상기 방향족 유기기, 상기 헤테로 방향족 유기기, 또는 이들의 조합은 단독환이거나, 2 이상의 고리가 접합된 축합환이거나, 또는 상기 단독환 및 축합환으로부터 선택되는 2 이상의 고리가 단일결합, 플루오레닐렌기, -O-, -S-, -C(=O)-, -CH(OH)-, -S(=O)2-, -Si(CH3)2-, -(CH2)p-, -(CF2)q-, -C(CnH2n+1)2-, -C(CnF2n+1)2-, -(CH2)p-C(CnH2n+1)2-(CH2)q-, -(CH2)p-C(CnF2n+1)2-(CH2)q- (여기서 n, p, q는 각각 정수이고, 1≤n≤10, 1≤p≤10, 및 1≤q≤10), -C(CF3)(C6H5)-, 또는 -C(=O)NH-에 의해 연결된 것이다. The alicyclic organic group, the aromatic organic group, the heteroaromatic organic group, or a combination thereof is a monocyclic ring, a condensed ring in which two or more rings are fused, or two or more rings selected from the monocyclic and condensed rings are Single bond, fluorenylene group, -O-, -S-, -C(=O)-, -CH(OH)-, -S(=O) 2 -, -Si(CH 3 ) 2 -, - (CH 2 ) p -, -(CF 2 ) q -, -C(C n H 2n+1 ) 2 -, -C(C n F 2n+1 ) 2 -, -(CH 2 ) p -C( C n H 2n+1 ) 2 -(CH 2 ) q -, -(CH 2 ) p -C(C n F 2n+1 ) 2 -(CH 2 ) q - (where n, p, q are each an integer) and 1≤n≤10, 1≤p≤10, and 1≤q≤10), -C(CF 3 )(C 6 H 5 )-, or -C(=O)NH-.
[화학식 2][Formula 2]
(상기 화학식 2에서, *은 연결 부위이고,(In Formula 2, * is a connection site,
D는 치환 또는 비치환된 4가의 C4 내지 C30의 지환족 유기기, 치환 또는 비치환된 4가의 C6 내지 C30의 방향족 유기기, 치환 또는 비치환된 4가의 C4 내지 C30 헤테로 방향족 유기기, 또는 이들의 조합이고,D is a substituted or unsubstituted tetravalent C4 to C30 alicyclic organic group, a substituted or unsubstituted tetravalent C6 to C30 aromatic organic group, a substituted or unsubstituted tetravalent C4 to C30 heteroaromatic organic group, or these is a combination of
상기 지환족 유기기, 상기 방향족 유기기, 상기 헤테로 방향족 유기기, 또는 이들의 조합은 단독환이거나, 2 이상의 고리가 접합된 축합환이거나, 또는 상기 단독환 및 축합환으로부터 선택되는 2 이상의 고리가 단일결합, 플루오레닐렌기, -O-, -S-, -C(=O)-, -CH(OH)-, -S(=O)2-, -Si(CH3)2-, -(CH2)p-, -(CF2)q-, -C(CnH2n+1)2-, -C(CnF2n+1)2-, -(CH2)p-C(CnH2n+1)2-(CH2)q-, -(CH2)p-C(CnF2n+1)2-(CH2)q- (여기서 n, p, q는 각각 정수이고, 1≤n≤10, 1≤p≤10, 및 1≤q≤10), -C(CF3)(C6H5)-, 또는 -C(=O)NH-에 의해 연결된 것이다.The alicyclic organic group, the aromatic organic group, the heteroaromatic organic group, or a combination thereof is a monocyclic ring, a condensed ring in which two or more rings are fused, or two or more rings selected from the monocyclic and condensed rings are Single bond, fluorenylene group, -O-, -S-, -C(=O)-, -CH(OH)-, -S(=O) 2 -, -Si(CH 3 ) 2 -, - (CH 2 )p-, -(CF 2 )q-, -C(C n H2 n+1 ) 2 -, -C(C n F 2n+1 ) 2 -, -(CH 2 ) p -C( C n H2 n+1 )2-(CH 2 ) q -, -(CH 2 )pC(C n F 2n+1 ) 2 -(CH 2 ) q - (wherein n, p, q are each an integer, 1≤n≤10, 1≤p≤10, and 1≤q≤10), -C(CF 3 )(C 6 H 5 )-, or -C(=O)NH-.
본 명세서에서 "치환 또는 비치환된"에서 "치환"은 해당 작용기 중 수소 원자가 C1 내지 C10의 알킬기, 수산기, C3 내지 C10의 시클로알킬기, C6 내지 C20의 아릴기, C7 내지 C20의 아릴알킬기, 아미노기 또는 할로겐으로 치환된 것을 의미한다.In the present specification, "substituted" in "substituted or unsubstituted" refers to a C1 to C10 alkyl group, a hydroxyl group, a C3 to C10 cycloalkyl group, a C6 to C20 aryl group, a C7 to C20 arylalkyl group, and an amino group among the corresponding functional groups. or halogen-substituted.
폴리우레탄-폴리이미드계 중합체는 당업자에게 알려진 통상의 방법에 의해 제조될 수 있다.The polyurethane-polyimide-based polymer may be prepared by a conventional method known to those skilled in the art.
용제는 백 코팅층용 조성물의 코팅 용이성과 하기 상술되는 제2인터믹싱층의 형성을 위하여 백 코팅층용 조성물에 포함된다. 상기 용제는 기재층을 용해시킬 수 있는 종류를 선택하여 사용함으로써 제2인터믹싱층의 형성을 용이하게 할 수 있다. 일 구체예에서, 기재층이 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상을 포함하는 필름일 경우, 용제는 메틸에틸케톤, 메틸이소부틸케톤, 프로필렌글리콜모노메틸에테르, N,N-디메틸아세트아마이드 중 1종 이상을 포함할 수 있다.The solvent is included in the composition for the back coating layer to facilitate coating of the composition for the back coating layer and to form the second intermixing layer to be described in detail below. The solvent may facilitate the formation of the second intermixing layer by selecting and using a type capable of dissolving the base layer. In one embodiment, when the base layer is a film including at least one of polyimide-based resin and polyamideimide-based resin, the solvent is methyl ethyl ketone, methyl isobutyl ketone, propylene glycol monomethyl ether, N,N- It may include one or more of dimethylacetamide.
백 코팅층(140)은 제2인터믹싱층(150)과 동시에 형성된다. 이에 대해서는 하기에서 상세히 설명한다.The back coating layer 140 is formed simultaneously with the second intermixing layer 150 . This will be described in detail below.
제2인터믹싱층2nd intermixing layer
제2인터믹싱층(150)은 기재층(110)과 백 코팅층(140) 사이에 형성되어 있다. 제2인터믹싱층(150)은 기재층(110)의 하부면에 직접적으로 형성되어 있다.The second intermixing layer 150 is formed between the base layer 110 and the back coating layer 140 . The second intermixing layer 150 is directly formed on the lower surface of the base layer 110 .
제2인터믹싱층(150)은 기재층(110)을 형성하는 수지와 백코팅층(140)을 형성하는 수지가 혼재된 층을 의미한다. 도 1에서 도시된 바와 같이, 제2인터믹싱층(150)은 기재층(110), 백코팅층(140) 대비 각각 경계면 없이 연속적으로 형성되어 있다.The second intermixing layer 150 refers to a layer in which a resin forming the base layer 110 and a resin forming the back coating layer 140 are mixed. As shown in FIG. 1 , the second intermixing layer 150 is continuously formed without an interface compared to the base layer 110 and the back coating layer 140 .
제2인터믹싱층(150)은 백 코팅층(140)에 함유된 수지 예를 들면 폴리우레탄-폴리이미드계 중합체와 기재층(110)에 함유된 수지 예를 들면 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상을 모두 포함한다. 제2인터믹싱층(150)은 백 코팅층(120) 대비 기재층(110)에 함유된 수지를 더 포함한다. 이를 통해, 제2인터믹싱층(150)은 백 코팅층(120)과 구별될 수 있다.The second intermixing layer 150 may include a resin contained in the back coating layer 140, for example, a polyurethane-polyimide-based polymer, and a resin contained in the base layer 110, for example, a polyimide-based resin or a polyamide-imide-based polymer. All of at least one kind of resin is included. The second intermixing layer 150 further includes a resin contained in the base layer 110 compared to the back coating layer 120 . Through this, the second intermixing layer 150 may be distinguished from the back coating layer 120 .
이를 위해, 제2인터믹싱층(150)은 백 코팅층(140)과 동시에 형성된다. 즉, 상기 백 코팅층용 조성물은 기재층을 용해시키는 용제를 포함하기 때문에, 상기 백 코팅층용 조성물을 기재층(110)에 코팅하였을 때 기재층(110)의 일부가 용해 또는 침식되고 상기 백 코팅층용 조성물이 경화됨으로써, 백 코팅층(140)과 제2인터믹싱층(150)이 동시에 형성될 수 있다. 따라서, 제2인터믹싱층(150)은 기재층(110)에 대한 용제 침식층 또는 용제 용해층이 될 수 있다.To this end, the second intermixing layer 150 is formed simultaneously with the back coating layer 140 . That is, since the composition for the back coating layer contains a solvent for dissolving the base layer, when the composition for the back coating layer is coated on the base layer 110 , a part of the base layer 110 is dissolved or eroded, and the back coating layer is used for As the composition is cured, the back coating layer 140 and the second intermixing layer 150 may be simultaneously formed. Accordingly, the second intermixing layer 150 may be a solvent erosion layer or a solvent dissolving layer for the base layer 110 .
구체적으로, 기재층(110)의 하부면에 상기 백 코팅층용 조성물을 소정의 두께로 도포하고, 경화시킴으로써 형성될 수 있다. 백 코팅층용 조성물을 기재층(110) 하부면에 코팅하는 방법은 특별히 제한되지 않는다. 예를 들면 바 코팅, 스핀 코팅, 딥 코팅, 롤 코팅, 플로우 코팅, 다이 코팅 등이 될 수 있다. 경화는 광경화, 열경화 중 하나 이상을 포함할 수 있다. 광경화는 파장 약 400nm 이하에서 약 10mJ/cm2 내지 약 1,000mJ/cm2의 광량으로 조사하는 것을 포함할 수 있다. 열경화는 약 80℃내지 약 150℃에서 약 5분 내지 약 30분 동안 건조시키는 것을 포함할 수 있다.Specifically, it may be formed by applying the composition for a back coating layer to a predetermined thickness on the lower surface of the base layer 110 and curing the composition. A method of coating the composition for the back coating layer on the lower surface of the base layer 110 is not particularly limited. For example, it may be bar coating, spin coating, dip coating, roll coating, flow coating, die coating, and the like. Curing may include at least one of photocuring and thermal curing. Photocuring may involve irradiation with light intensity of approximately 10mJ / cm 2 to about 1,000mJ / cm 2 at a wavelength of about 400nm or less. Thermal curing may include drying at about 80° C. to about 150° C. for about 5 minutes to about 30 minutes.
제2인터믹싱층(150)은 하기 상술되는 식 1의 두께비를 만족한다. 이를 위해, 백 코팅층(140), 제2인터믹싱층(150) 형성시, 백 코팅층용 조성물 중 용제는 약 70중량% 내지 약 95중량%, 구체적으로 약 75중량% 내지 약 95중량%로 포함될 수 있고, 백 코팅층용 조성물의 도포 두께는 백 코팅층과 제2인터믹싱층의 총 두께의 약 1배 내지 약 1.5배가 될 수 있다.The second intermixing layer 150 satisfies the thickness ratio of Equation 1 described in detail below. To this end, when the back coating layer 140 and the second intermixing layer 150 are formed, the solvent in the composition for the back coating layer is included in an amount of about 70 wt% to about 95 wt%, specifically about 75 wt% to about 95 wt% The thickness of the composition for the back coating layer may be about 1 to about 1.5 times the total thickness of the back coating layer and the second intermixing layer.
제2인터믹싱층(150)은 두께가 약 20nm 내지 약 500nm, 구체적으로 약 100nm 내지 약 500nm, 구체적으로 약 100nm 내지 약 450nm가 될 수 있다. 상기 범위에서, 식 1의 두께비를 만족하기가 용이할 수 있다.The second intermixing layer 150 may have a thickness of about 20 nm to about 500 nm, specifically about 100 nm to about 500 nm, and specifically about 100 nm to about 450 nm. In the above range, it may be easy to satisfy the thickness ratio of Equation 1.
제2인터믹싱층(150)은 제1인터믹싱층(140) 대비 하기 식 1의 두께비가 약 0.5 내지 약 100이다. 상기 범위에서, 본 발명의 윈도우 필름에서 무라 및/또는 레인보우가 전혀 시인되지 않거나 레인보우 및/또는 무라가 육안으로 쉽게 시인되지 않도록 함으로써 외관이 우수할 수 있다. 바람직하게는, 식 1의 두께비는 약 1 내지 약 50, 더 구체적으로 약 2 내지 약 5가 될 수 있다.The thickness ratio of the second intermixing layer 150 to the first intermixing layer 140 in Equation 1 below is about 0.5 to about 100. In the above range, in the window film of the present invention, mura and/or rainbow are not recognized at all, or rainbow and/or mura are not easily recognized with the naked eye, so that the appearance may be excellent. Preferably, the thickness ratio of Equation 1 may be from about 1 to about 50, more specifically, from about 2 to about 5.
[식 1][Equation 1]
두께비 = (제1인터믹싱층의 두께)/(제2인터믹싱층의 두께)Thickness ratio = (thickness of the first intermixing layer)/(thickness of the second intermixing layer)
제2인터믹싱층(150)은 제1인터믹싱층(130) 대비 굴절률이 서로 다를 수 있다. 일 구체예에서, 제2 인터믹싱층(150)은 제1 인터믹싱층(130 대비 굴절률이 높을 수 있다.The second intermixing layer 150 may have a refractive index different from that of the first intermixing layer 130 . In one embodiment, the second intermixing layer 150 may have a higher refractive index than the first intermixing layer 130 .
도 1에서 도시되지 않았지만, 기재층(110), 제1인터믹싱층(130), 하드코팅층(120), 제2인터믹싱층(150), 백 코팅층(140) 중 1종 이상은 최대흡수파장이 약 550nm 내지 약 650nm(예를 들면, 약 550 nm, 약 560 nm, 약 570 nm, 약 580 nm, 약 590 nm, 약 600 nm, 약 610 nm, 약 620 nm, 약 630 nm, 약 640 nm, 또는 약 650 nm)인 염료를 더 포함할 수 있다. 상기 최대흡수파장 범위에서, 기재층이 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상의 수지로 형성된 필름일 경우 황색도를 낮추어 노란색 시인을 억제할 수 있다. 이들 염료는 상업적으로 판매되는 제품을 사용할 수 있으며, 구체적으로 blue-B(경인양행社, 최대흡수파장: 약 610nm)를 사용할 수 있지만, 이에 제한되지 않는다. 상기 "최대흡수파장"은 메틸에틸케톤 중 약 10ppm 농도의 용액에 대해 흡광도를 측정하였을 때 최대 흡광도가 나타나는 파장을 의미한다.Although not shown in FIG. 1 , at least one of the base layer 110 , the first intermixing layer 130 , the hard coating layer 120 , the second intermixing layer 150 , and the back coating layer 140 has a maximum absorption wavelength about 550 nm to about 650 nm (e.g., about 550 nm, about 560 nm, about 570 nm, about 580 nm, about 590 nm, about 600 nm, about 610 nm, about 620 nm, about 630 nm, about 640 nm , or about 650 nm). In the maximum absorption wavelength range, when the substrate layer is a film formed of at least one of a polyimide-based resin and a polyamide-imide-based resin, yellowness may be lowered to suppress yellow visibility. Commercially available products may be used for these dyes, and specifically blue-B (Kyungin Corporation, maximum absorption wavelength: about 610 nm) may be used, but is not limited thereto. The "maximum absorption wavelength" means a wavelength at which the maximum absorbance appears when the absorbance is measured for a solution having a concentration of about 10 ppm in methyl ethyl ketone.
이하, 본 발명의 디스플레이 장치를 설명한다.Hereinafter, the display device of the present invention will be described.
본 발명의 디스플레이 장치는 상술한 본 발명의 플렉서블 윈도우 필름을 포함한다. 디스플레이 장치는 플렉서블 디스플레이 장치일 수도 있고 비 플렉서블 디스플레이 장치일 수도 있다. 예를 들면, 디스플레이 장치는 유기발광표시장치 등을 포함하는 발광표시장치, 액정표시장치 등이 될 수 있지만, 이에 제한되지 않는다.The display device of the present invention includes the above-described flexible window film of the present invention. The display device may be a flexible display device or a non-flexible display device. For example, the display device may be a light emitting display device including an organic light emitting display device, a liquid crystal display device, or the like, but is not limited thereto.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail through examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention.
실시예 1Example 1
(1)하드코팅층용 조성물의 제조(1) Preparation of composition for hard coating layer
덴드리머 타입의 아크릴계 수지(Osaka organic chemical社) 67중량부, 광 개시제(Irgacure-184, BASF社) 1중량부, 프로필렌글리콜모노메틸에테르(PGME)를 혼합하여 하드코팅층용 조성물을 제조하였다. 하드코팅층용 조성물 중 용제 PGME는 40중량%로 포함되어 있다.A composition for a hard coating layer was prepared by mixing 67 parts by weight of a dendrimer-type acrylic resin (Osaka organic chemical), 1 part by weight of a photoinitiator (Irgacure-184, BASF), and propylene glycol monomethyl ether (PGME). In the composition for the hard coating layer, the solvent PGME is included in an amount of 40% by weight.
(2)백코팅층용 조성물의 제조(2) Preparation of composition for back coating layer
1,4-부탄디올과 이소포론 디이소시아네이트를 투입한 후 70℃에서4시간 동안 교반하여 반응하였다. 추가로 디메틸아세트아미드, 2,2'-비스(트리플루오로메틸)벤지딘(2,2'-bis(trifluoromethyl)benzidine), 3,3',4,4'-비페닐테트라카르복시 디안하이드라이드(3,3',4,4'-biphenyltetracarboxylic dianhydride) 및 2,2-비스(3,4-디카르복시페닐 헥사플루오로프로판 디안하이드라이드(2,2-bis-(3,4-dicarboxyphenyl hexafluoropropane dianhydride)을 첨가하여 24시간 교반 한 후, 피리딘 및 아세트산 무수물을 첨가하여24 시간 추가 교반하여, 폴리우레탄-폴리이미드계 중합체 함유 최종 용액을 얻었다.After adding 1,4-butanediol and isophorone diisocyanate, the reaction was stirred at 70° C. for 4 hours. In addition, dimethylacetamide, 2,2'-bis(trifluoromethyl)benzidine (2,2'-bis(trifluoromethyl)benzidine), 3,3',4,4'-biphenyltetracarboxy dianhydride ( 3,3',4,4'-biphenyltetracarboxylic dianhydride) and 2,2-bis(3,4-dicarboxyphenyl hexafluoropropane dianhydride) was added and stirred for 24 hours, followed by addition of pyridine and acetic anhydride and further stirring for 24 hours to obtain a final solution containing a polyurethane-polyimide-based polymer.
폴리우레탄-폴리이미드계 중합체 10중량부, 프로필렌글리콜모노메틸에테르(PGME) 90중량부를 혼합하여 백 코팅층용 조성물을 제조하였다.A composition for a back coating layer was prepared by mixing 10 parts by weight of a polyurethane-polyimide-based polymer and 90 parts by weight of propylene glycol monomethyl ether (PGME).
(3)윈도우 필름의 제조(3) Manufacture of window film
기재층으로 폴리이미드 필름(두께: 50㎛, 코오롱社, 굴절률: 1.65)을 사용하였다. 폴리이미드 필름의 상부면에 상기 제조한 하드코팅층용 조성물을 두께 7㎛로 도포하고 80℃에서 2분 동안 건조시키고, 500mJ/cm2의 UV를 조사하여 폴리이미드 필름의 상부면에 제1인터믹싱층과 하드코팅층(굴절률: 1.48)을 형성하였다.A polyimide film (thickness: 50 µm, Kolon Corporation, refractive index: 1.65) was used as the base layer. The composition for the hard coating layer prepared above was applied to the upper surface of the polyimide film to a thickness of 7 μm, dried at 80° C. for 2 minutes, and irradiated with UV of 500 mJ/cm 2 for first intermixing on the upper surface of the polyimide film. A layer and a hard coating layer (refractive index: 1.48) were formed.
상기 폴리이미드 필름의 하부면에 상기 제조한 백코팅층용 조성물을 두께 1.5㎛로 도포하고 100℃에서 2분 동안 건조시켜 폴리이미드 필름의 하부면에 제2인터믹싱층과 백 코팅층(굴절률: 1.58)을 형성하여, 윈도우 필름을 제조하였다.The prepared composition for a back coating layer was applied to the lower surface of the polyimide film to a thickness of 1.5 μm, dried at 100° C. for 2 minutes, and a second intermixing layer and a back coating layer (refractive index: 1.58) on the lower surface of the polyimide film. By forming a window film was prepared.
실시예 2 내지 실시예 4 및 실시예 6 내지 실시예 7Examples 2 to 4 and Examples 6 to 7
실시예 1에서 각 층의 제조 및 각 층의 두께를 하기 표 1과 같이 조절한 것을 제외하고는 실시예 1과 동일한 방법으로 윈도우 필름을 제조하였다.A window film was manufactured in the same manner as in Example 1, except that in Example 1, each layer was prepared and the thickness of each layer was adjusted as shown in Table 1 below.
실시예 5Example 5
실시예 1에서 백 코팅층용 조성물 중 Blue-B(경인양행社) 염료 1중량부를 추가로 포함시킨 것을 제외하고는 실시예 1과 동일한 방법으로 윈도우 필름을 제조하였다.A window film was prepared in the same manner as in Example 1, except that in Example 1, 1 part by weight of Blue-B (Kyungin Corporation) dye was additionally included in the composition for the back coating layer.
비교예 1Comparative Example 1
실시예 1에서 백 코팅층용 조성물 중 용제 함량을 50중량%로 하기 표 1과 같이 변경한 것을 제외하고는 실시예 1과 동일한 방법으로 윈도우 필름을 제조하였다. 백 코팅층용 조성물 중 용제 함량이 낮아서 비교예 1에서는 제2인터믹싱층이 아예 형성되지 않았다.A window film was prepared in the same manner as in Example 1, except that in Example 1, the solvent content in the composition for the back coating layer was changed to 50% by weight as shown in Table 1 below. Since the content of the solvent in the composition for the back coating layer was low, in Comparative Example 1, the second intermixing layer was not formed at all.
비교예 2Comparative Example 2
실시예 1에서 하드코팅층용 조성물 중 용제 함량을 10중량%로 하기 표 1과 같이 변경한 것을 제외하고는 실시예 1과 동일한 방법으로 윈도우 필름을 제조하였다. 하드코팅층용 조성물 중 용제 함량이 낮아서 비교예 2에서는 제1인터믹싱층이 아예 형성되지 않았다.A window film was prepared in the same manner as in Example 1, except that in Example 1, the solvent content in the composition for the hard coating layer was changed to 10% by weight as shown in Table 1 below. The first intermixing layer was not formed at all in Comparative Example 2 because the solvent content in the composition for the hard coating layer was low.
비교예 3과 비교예 4Comparative Example 3 and Comparative Example 4
실시예 1에서 백 코팅층용 조성물, 하드코팅층용 조성물 중 용제 함량, 각각의 도포 두께를 변경하여 각 층의 두께를 하기 표 1과 같이 조절한 것을 제외하고는 실시예 1과 동일한 방법으로 윈도우 필름을 제조하였다.A window film was prepared in the same manner as in Example 1, except that the thickness of each layer was adjusted as shown in Table 1 below by changing the solvent content in the composition for the back coating layer and the composition for the hard coating layer in Example 1, and the thickness of each application. prepared.
실시예와 비교예에서 제조한 윈도우 필름에 대하여 하기 물성을 평가하고 그 결과를 하기 표 1에 나타내었다.The following physical properties were evaluated for the window films prepared in Examples and Comparative Examples, and the results are shown in Table 1 below.
물성 Properties
(1)광 투과율과 헤이즈(단위:%): 윈도우 필름에 대하여 헤이즈는 Hazemeter (NDH2000, Nippon Denshoku社), 광투과율은 CM-3600A (Konica Minolta社)를 사용해서 헤이즈와 광 투과율을 측정하였다.(1) Light transmittance and haze (unit: %): For the window film, haze and light transmittance were measured using Hazemeter (NDH2000, Nippon Denshoku) and light transmittance CM-3600A (Konica Minolta).
(2)레인보우 및 무라: 블랙 시트 상부면에 점착제, 윈도우 필름을 순차적으로 합지한 후(이때 하드코팅층이 맨 위로 가게 함) 삼파장 빛 아래에서 45° 각도로 간섭 무라와 레인보우 무라를 육안으로 평가하였다. 레인보우는 아래 기준으로 평가하였다. ◎ 내지 △인 경우 표시장치에 실질적으로 사용 가능하다. x 내지 x x인 경우 표시장치에 사용할 수 없다.(2) Rainbow and Mura: After sequentially laminating an adhesive and a window film on the upper surface of the black sheet (at this time, the hard coating layer is on top), the interference Mura and Rainbow Mura were visually evaluated at an angle of 45° under three wavelengths of light. . Rainbow was evaluated based on the following criteria. In the case of ◎ to △, it can be practically used in a display device. In the case of x to x x, it cannot be used for the display device.
◎: 레인보우 및 무라가 전혀 시인되지 않는 경우◎: When rainbow and mura are not visually recognized at all
○: 레인보우 및 무라가 약간 있지만 육안으로는 시인되지 않는 경우○: When there is a little rainbow and mura, but it is not visually recognized
△: 레인보우 및 무라가 약간 있지만 육안으로는 쉽게 시인되지 않는 경우△: When there is a little rainbow and mura, but it is not easily recognized with the naked eye
x: 레인보우 및 무라가 육안으로 쉽게 시인되는 경우x: When rainbow and mura are easily recognized with the naked eye
x x: 레인보우 및 무라가 육안으로 매우 쉽게 시인되는 경우x x: When rainbow and mura are visually recognized very easily
(3)내스크래치성(Scuff test): Scuff tester을 이용하여 Steel wool(리베논 #0000)이 장착된 tip(직경: 11 mm)을 윈도우 필름의 윈도우 코팅층 위에 올려놓은 후, 하중 1.5 kg, 속도 60mm/sec, 이동 거리 40mm의 조건으로 상기 윈도우 코팅층 표면 위를 이동시킨다. 이것을 10회 반복 후 발생한 스크래치의 개수를 기록한다. 개수가 낮을수록 내스크래치성이 우수하다. 개수가 1개 이하일 경우 윈도우 필름으로 사용 가능하여 '통과'로 평가하였다.(3) Scratch resistance (Scuff test): Using a scuff tester, place a tip (diameter: 11 mm) equipped with steel wool (ribenon #0000) on the window coating layer of the window film, then load 1.5 kg, speed It moves on the surface of the window coating layer under the conditions of 60 mm/sec and a moving distance of 40 mm. Record the number of scratches that occurred after repeating this 10 times. The lower the number, the better the scratch resistance. If the number is less than 1, it can be used as a window film, and thus it was evaluated as 'pass'.
(4)굴곡 신뢰성: 윈도우 필름에 대해 곡률 반경 1mm, 고온 고습으로 60℃ 및 95% 상대습도, 저온으로 -40℃에서 동작 굴곡 신뢰성을 평가하였다. 윈도우 필름을 길이 2.5cm폭 15cm의 직사각형으로 절단하여 시편을 제조하였다. 제조한 시편을 곡률 반경 1mm의 곡률 반경 지그에 하드코팅층이 접하도록 감은 다음 말았다 풀었다 하는 동작을 반복적으로 실시하였을 때 윈도우 필름에 크랙이 발생되기 시작하는 최소의 회수를 평가하였다. 하드코팅층, 기재층 및/또는 백 코팅층에 크랙이 발생되는 최소 회수가 20만회 이상이 되는 경우를 '통과'로 평가하였다.(4) Bending reliability: The window film was evaluated for operational bending reliability at a curvature radius of 1 mm, high temperature and high humidity at 60°C and 95% relative humidity, and low temperature at -40°C. A specimen was prepared by cutting the window film into a rectangle having a length of 2.5 cm and a width of 15 cm. The minimum number of times that cracks start to occur in the window film was evaluated when the prepared specimen was wound on a jig with a radius of curvature of 1 mm so that the hard coating layer was in contact, and then rolled and unrolled. A case in which the minimum number of cracks occurring in the hard coating layer, the base layer and/or the back coating layer was 200,000 or more was evaluated as 'passed'.
실시예Example | 비교예comparative example | ||||||||||
1One | 22 | 33 | 44 | 55 | 66 | 77 | 1One | 22 | 33 | 44 | |
하드코팅층 조성물 중 용제 함량(중량%)Solvent content (% by weight) in the hard coating layer composition | 4040 | 4040 | 3030 | 5050 | 4040 | 7070 | 2020 | 4040 | 1010 | 1515 | 8080 |
백 코팅층 조성물 중 용제 함량(중량%)Solvent content in the back coating layer composition (wt%) | 9090 | 8080 | 9595 | 8080 | 9090 | 7070 | 9595 | 5050 | 9090 | 9595 | 7070 |
필름 구조film structure | 도 1Figure 1 | 도 1Figure 1 | 도 1Figure 1 | 도 1Figure 1 | 도 1Figure 1 | 도 1Figure 1 | 도 1Figure 1 | -- | -- | 도 1Figure 1 | 도 1Figure 1 |
하드코팅층 두께(㎛)Hard coating layer thickness (㎛) | 6.986.98 | 6.716.71 | 6.856.85 | 6.706.70 | 6.986.98 | 6.996.99 | 6.916.91 | 7.087.08 | 7.07.0 | 7.017.01 | 6.856.85 |
제1인터믹싱층 두께(nm)First intermixing layer thickness (nm) | 11301130 | 10501050 | 870870 | 12501250 | 11301130 | 21902190 | 244244 | 12701270 | 00 | 150150 | 28902890 |
제2인터믹싱층 두께(nm)Second intermixing layer thickness (nm) | 377377 | 236236 | 420420 | 251251 | 377377 | 2323 | 452452 | 00 | 350350 | 445445 | 2525 |
백 코팅층 두께(㎛)Back coating layer thickness (㎛) | 1.511.51 | 1.011.01 | 1.661.66 | 1.221.22 | 1.511.51 | 1.211.21 | 1.181.18 | 1.51.5 | 1.481.48 | 1.21.2 | 1.251.25 |
식 1Equation 1 | 3.003.00 | 4.454.45 | 2.072.07 | 4.984.98 | 3.003.00 | 95.295.2 | 0.540.54 | -- | -- | 0.340.34 | 115.6115.6 |
광투과율light transmittance | 89.189.1 | 90.090.0 | 89.089.0 | 89.989.9 | 89.189.1 | 89.989.9 | 89.889.8 | 90.290.2 | 89.289.2 | 89.889.8 | 89.789.7 |
헤이즈haze | 0.80.8 | 0.50.5 | 0.80.8 | 0.60.6 | 0.80.8 | 0.80.8 | 0.70.7 | 0.50.5 | 0.90.9 | 0.60.6 | 0.70.7 |
레인보우 및 무라Rainbow and Mura | ◎◎ | ○○ | ◎◎ | ○○ | ◎◎ | △△ | △△ | xxxx | xxxx | xx | xx |
내스크래치성scratch resistance | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass |
굴곡 신뢰성Bend Reliability | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass | 통과Pass |
상기 표 1에서와 같이, 본 발명의 윈도우 필름은 광 투과율이 높고 헤이즈가 낮아 광학 특성이 우수하며 레인보우 및 무라 시인이 없거나 미약하고 굴곡 신뢰성도 우수하였다. As shown in Table 1, the window film of the present invention has excellent optical properties due to high light transmittance and low haze, and has no or weak rainbow and mura visibility, and has excellent bending reliability.
반면에, 본 발명의 윈도우 필름에 있어서, 제2인터믹싱층이 없는 비교예 1, 제1인터믹싱층이 없는 비교예 2, 본 발명의 식 1의 두께비를 만족하지 않는 비교예 3과 비교예 4는 레인보우 및 무라가 시인되어 디스플레이 용도로 사용될 수 없었다.On the other hand, in the window film of the present invention, Comparative Example 1 without the second intermixing layer, Comparative Example 2 without the first intermixing layer, and Comparative Example 3 and Comparative Examples that do not satisfy the thickness ratio of Equation 1 of the present invention 4, rainbow and mura were recognized and could not be used for display purposes.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.
Claims (15)
- 기재층; 상기 기재층의 상부면에 순차적으로 형성된 제1 인터믹싱층(intermixing layer)과 하드코팅층; 및 상기 기재층의 하부면에 순차적으로 형성된 제2인터믹싱층과 백 코팅층을 포함하고, base layer; a first intermixing layer and a hard coating layer sequentially formed on the upper surface of the base layer; and a second intermixing layer and a back coating layer sequentially formed on the lower surface of the base layer,상기 제1인터믹싱층과 상기 제2인터믹싱층은 하기 식 1의 두께비가 약 0.5 내지 약 100인 것인, 플렉서블 윈도우 필름:The flexible window film, wherein the first intermixing layer and the second intermixing layer have a thickness ratio of about 0.5 to about 100 in Equation 1 below:[식 1][Equation 1]두께비 = (제1인터믹싱층의 두께)/(제2인터믹싱층의 두께).Thickness ratio = (thickness of the first intermixing layer)/(thickness of the second intermixing layer).
- 제1항에 있어서, 상기 제1인터믹싱층은 상기 기재층, 상기 하드코팅층에 각각 경계면 없이 연속적으로 형성되고, According to claim 1, wherein the first intermixing layer is continuously formed without an interface on the base layer and the hard coating layer, respectively,상기 제2인터믹싱층은 상기 기재층, 상기 백 코팅층에 각각 경계면 없이 연속적으로 형성된 것인, 플렉서블 윈도우 필름.wherein the second intermixing layer is continuously formed on the base layer and the back coating layer without an interface, respectively.
- 제1항에 있어서, 상기 제1인터믹싱층, 상기 제2인터믹싱층은 굴절률이 서로 다른 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the first intermixing layer and the second intermixing layer have different refractive indices.
- 제1항에 있어서, 상기 제1인터믹싱층은 상기 하드코팅층에 함유된 수지와 상기 기재층에 함유된 수지를 모두 포함하는 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the first intermixing layer includes both a resin contained in the hard coating layer and a resin contained in the base layer.
- 제1항에 있어서, 상기 제2인터믹싱층은 상기 기재층에 함유된 수지와 상기 백 코팅층에 함유된 수지를 모두 포함하는 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the second intermixing layer includes both a resin contained in the base layer and a resin contained in the back coating layer.
- 제1항에 있어서, 상기 하드코팅층은 상기 기재층보다 굴절률이 낮은 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the hard coating layer has a lower refractive index than the base layer.
- 제6항에 있어서, 상기 하드코팅층은 굴절률이 약 1.30 내지 약 1.60이고, The method of claim 6, wherein the hard coating layer has a refractive index of about 1.30 to about 1.60,상기 기재층은 굴절률이 약 1.40 내지 약 1.70인 것인, 플렉서블 윈도우 필름.The base layer has a refractive index of about 1.40 to about 1.70, the flexible window film.
- 제1항에 있어서, 상기 백 코팅층은 상기 기재층보다 굴절률이 낮은 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the back coating layer has a lower refractive index than the base layer.
- 제8항에 있어서, 상기 백 코팅층은 굴절률이 약 1.30 내지 약 1.60이고,9. The method of claim 8, wherein the back coating layer has a refractive index of about 1.30 to about 1.60;상기 기재층은 굴절률이 약 1.40 내지 약 1.70인 것인, 플렉서블 윈도우 필름.The base layer has a refractive index of about 1.40 to about 1.70, the flexible window film.
- 제1항에 있어서, 상기 기재층은 폴리이미드계 수지, 폴리아마이드이미드계 수지 중 1종 이상의 수지로 형성된 필름을 포함하는 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the base layer comprises a film formed of at least one of a polyimide-based resin and a polyamideimide-based resin.
- 제1항에 있어서, 상기 하드코팅층은 (메트)아크릴계 코팅층인 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1, wherein the hard coating layer is a (meth)acrylic coating layer.
- 제1항에 있어서, 상기 백 코팅층은 폴리우레탄-폴리이미드계 코팅층인 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1 , wherein the back coating layer is a polyurethane-polyimide-based coating layer.
- 제1항에 있어서, 상기 제1인터믹싱층, 상기 제2인터믹싱층은 각각 상기 기재층에 대한 용제 침식층 또는 용제 용해층인 것인, 플렉서블 윈도우 필름.The flexible window film of claim 1, wherein the first intermixing layer and the second intermixing layer are a solvent erosion layer or a solvent dissolution layer for the base layer, respectively.
- 제1항에 있어서, 상기 기재층, 상기 제1인터믹싱층, 상기 하드코팅층, 상기 제2인터믹싱층, 상기 백 코팅층 중 1종 이상은 최대흡수파장이 약 550nm 내지 약 650nm인 염료를 더 포함하는 것인, 플렉서블 윈도우 필름.According to claim 1, wherein at least one of the base layer, the first intermixing layer, the hard coating layer, the second intermixing layer, and the back coating layer further comprises a dye having a maximum absorption wavelength of about 550 nm to about 650 nm That is, a flexible window film.
- 제1항 내지 제14항 중 어느 한 항의 플렉서블 윈도우 필름을 포함하는 것인, 디스플레이 장치.The display device comprising the flexible window film of any one of claims 1 to 14.
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