WO2021174931A1 - Device and system with control logic for automatically switching between high and low pressure, and control method therefor - Google Patents

Device and system with control logic for automatically switching between high and low pressure, and control method therefor Download PDF

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Publication number
WO2021174931A1
WO2021174931A1 PCT/CN2020/133555 CN2020133555W WO2021174931A1 WO 2021174931 A1 WO2021174931 A1 WO 2021174931A1 CN 2020133555 W CN2020133555 W CN 2020133555W WO 2021174931 A1 WO2021174931 A1 WO 2021174931A1
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WIPO (PCT)
Prior art keywords
valve
oil
check valve
hydraulic control
port
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PCT/CN2020/133555
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French (fr)
Chinese (zh)
Inventor
贾建辉
沈千里
苏艳玲
石峰
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徐州徐工施维英机械有限公司
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Publication of WO2021174931A1 publication Critical patent/WO2021174931A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/08Regulating by delivery pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/001Servomotor systems with fluidic control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B2013/002Modular valves, i.e. consisting of an assembly of interchangeable components
    • F15B2013/004Cartridge valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/78Control of multiple output members

Definitions

  • the present disclosure relates to a high and low voltage automatic switching control logic device, a system and a control method thereof, and belongs to the technical field of high and low voltage automatic control.
  • the present disclosure provides a high and low voltage automatic switching control logic device, which includes a first control logic unit, a second control logic unit, and a control port assembly; the first control logic unit communicates with the second control port assembly through the control port assembly.
  • the control logic unit is connected;
  • the control oil port assembly includes a first control oil port, a second control oil port, a third control oil port, and a fourth control oil port;
  • the first control logic unit includes a first pressure oil port, a first hydraulic control check valve, a second hydraulic control check valve, a third hydraulic control check valve, a fourth hydraulic control check valve and a first cartridge
  • the valve control oil port, the first pressure oil port is respectively connected to the control oil port of the first cartridge valve, the control oil circuit of the first hydraulic control check valve, and the control of the second hydraulic control check valve
  • the second control logic unit includes a second pressure port, a fifth hydraulic control check valve, a sixth hydraulic control check valve, a seventh hydraulic control check valve, an eighth hydraulic control check valve, and a second cartridge
  • the valve control oil port, the second pressure oil port is respectively connected to the second cartridge valve control oil port, the control oil circuit of the fifth hydraulic control check valve, and the control of the sixth hydraulic control check valve
  • the first control oil port is respectively connected to the oil outlet of the first hydraulic control check valve and the oil outlet of the fifth hydraulic control check valve
  • the second control oil port is connected to the fourth The oil outlet of the hydraulic control check valve and the oil outlet of the eighth hydraulic control check valve
  • the third control oil port is respectively connected to the oil outlet of the second hydraulic control check valve and the first The oil outlet of the six hydraulic control check valve
  • the fourth control oil port is respectively connected to the oil outlet of the third hydraulic control check valve and the oil outlet of the seventh hydraulic control check valve.
  • the hydraulic system includes a first three-position four-way reversing valve, a second three-position four-way reversing valve, a first spool valve, a second spool valve, a first cartridge valve, and a second cartridge valve ,
  • the first oil cylinder and the second oil cylinder in which the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve are all spool valves;
  • the first cartridge valve is respectively Connect the rod cavity of the first oil cylinder, the rod cavity of the second oil cylinder and the first spool valve.
  • the first spool valve is connected with the second three-position four-way reversing valve; the second cartridge valve is connected to the valve of the first oil cylinder The rod cavity, the rodless cavity of the second cylinder and the second slide valve, the second slide valve is connected with the first three-position four-way reversing valve; the first three-position four-way reversing valve, the second three-position four-way reversing valve
  • the valve pumps high-pressure oil externally through the oil supply port.
  • the spools of the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve are laid out flat, and the first hydraulically controlled one-way valve ,
  • the second hydraulic control check valve, the third hydraulic control check valve, the fourth hydraulic control check valve, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve and the first Eight hydraulic control check valves constitute four groups of hydraulic control check valves distributed at both ends; or the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve
  • the spool is arranged in two layers, the first hydraulic control check valve, the second hydraulic control check valve, the third hydraulic control check valve, the fourth hydraulic control check valve, the fifth hydraulic control check valve, and the sixth hydraulic control check valve.
  • the hydraulic control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve constitute four groups of hydraulic
  • a circulating oil circuit for low-pressure pumping further includes: pressure oil passing through the first pressure oil port and the first control oil port, the first hydraulic control check valve, the second hydraulic control check valve, and the first hydraulic control check valve.
  • the three hydraulic control check valve and the fourth hydraulic control check valve are in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve.
  • the one-way valves are in the reverse closed state, and the third control port and the fourth control port alternately show pressure oil; or the first pressure port and the second control port have pressure oil passing through, the first hydraulic control check valve ,
  • the second hydraulic control check valve, the third hydraulic control check valve and the fourth hydraulic control check valve are all in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh
  • the hydraulic control check valve and the eighth hydraulic control check valve are both in a reverse closed state, and pressure oil alternately appears at the third control oil port and the fourth control oil port.
  • the low-pressure pumping control step includes: when only the first pressure oil port, the first control oil port, and the third control oil port have pressure oil passing through, the first hydraulic control check valve, the second hydraulic The control check valve, the third hydraulic control check valve and the fourth hydraulic control check valve are all in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, and the seventh hydraulic control check valve The valve and the eighth hydraulic control check valve are in the reverse closed state, the control oil at the first control port flows through the first hydraulic control single valve to the second three-position four-way reversing valve, and the second three-position four-way reversing valve When the valve is in the left position, the pressure oil at the third control port flows to the first spool valve through the second hydraulic control check valve.
  • the first spool valve is in the left position.
  • the three-position four-way reversing valve and the first slide valve flow to the rod cavity of the first cylinder and the first cartridge valve.
  • the control port of the first cartridge valve is pressurized oil, and the first cartridge valve is closed.
  • the high pressure oil pushes the piston of the first oil cylinder, the pressure oil in the rodless cavity of the first oil cylinder acts on the second cartridge valve and the second slide valve.
  • the second cartridge valve controls the oil port without pressure oil
  • the second cartridge valve opens, and the pressure oil in the rodless cavity of the second cylinder acts on the second cartridge valve and enters the first cartridge through the second cartridge valve.
  • the rodless cavity of the oil cylinder pushes the piston of the first oil cylinder to move, and the pressure oil in the rod cavity of the first oil cylinder passes through the first slide valve and the second three-position four-way reversing valve to the oil discharge port; when the third control oil When pressure oil alternately appears at the port and the fourth control oil port, the continuous movement of the first oil cylinder and the second oil cylinder is realized, thereby realizing low-pressure pumping.
  • the high-pressure pumping control step includes: when there is only the second pressure port, the first control port and the third control port have pressure oil passing through, the fifth hydraulic control check valve, the sixth hydraulic The control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve are in the reverse connection state, the first hydraulic control check valve, the second hydraulic control check valve, and the third hydraulic control check valve And the fourth hydraulic control check valve are in the reverse closed state, the pressure oil at the first control port flows to the first three-position four-way reversing valve through the fifth hydraulic control check valve, and the pressure oil at the third control port Enter the second spool valve through the sixth hydraulic control check valve, the second spool valve is connected to the left position, and the pumped high-pressure oil input to the oil supply port passes through the first three-position four-way reversing valve, and the second spool valve flows to the second spool valve.
  • the rodless cavity of a cylinder and the second cartridge valve At this time, the control port of the second cartridge valve is pressurized oil, the second cartridge valve is closed, and the high pressure oil pushes the piston of the first cylinder to move.
  • the pressure oil in the rod cavity flows to the first cartridge valve and the first slide valve, and the second three-position four-way reversing valve, because the first hydraulic control check valve and the fourth hydraulic control check valve have no pressure oil,
  • the second three-position four-way reversing valve is in the closed state, the first cartridge valve controls the oil port without pressure oil, the first cartridge valve is in the open state, and the pressure oil in the rod cavity of the first cylinder flows to the second
  • the rod cavity of the oil cylinder pushes the piston of the second oil cylinder, and the pressure oil in the rodless cavity of the second oil cylinder flows to the second cartridge valve and the second slide valve, because the second cartridge valve control oil port is pressurized oil.
  • the second cartridge valve is closed, and the pressure oil flows to the oil discharge port through the second slide valve and the first three-position four-way reversing valve; when the fourth control port is pressure oil, it passes through the seventh hydraulic control one-way
  • the valve outputs pressure oil to the second spool valve, the second spool valve is connected to the right position, the high-pressure oil pumped into the oil supply port passes through the first three-position four-way reversing valve, and the second spool valve enters the rodless of the second cylinder Cavity, pushing the piston of the second oil cylinder to move, the pressure oil in the rod cavity of the second oil cylinder enters the rod cavity of the first oil cylinder through the first cartridge valve 5, pushing the piston of the first oil cylinder to move, and the rodless cavity of the first oil cylinder
  • the pressure oil in the medium passes through the second slide valve and the first three-position four-way reversing valve to the oil discharge port; when pressure oil alternates between the third control port and the fourth control port, the first oil cylinder and
  • FIG. 1 is a schematic diagram of the structural connection principle of the high and low voltage automatic switching control logic device of the embodiment of the present disclosure.
  • Concrete pump An energy conversion device that converts hydraulic energy into pressure energy of flowing concrete.
  • Main cylinder An energy conversion device that converts hydraulic energy into mechanical energy.
  • the main cylinder is connected to a concrete piston to convert hydraulic energy into concrete kinetic energy (potential energy).
  • Low-pressure pumping The working hydraulic oil enters the state where the main oil cylinder has a rod cavity to push the main oil cylinder to work.
  • High-pressure pumping The working hydraulic oil enters the rodless cavity of the main oil cylinder to push the main oil cylinder to work.
  • the present disclosure provides a high and low voltage automatic switching control logic device, which includes a first control logic unit, a second control logic unit, and a control oil port assembly.
  • the first control logic unit is connected with the second control logic unit through the control oil port assembly.
  • the control oil port assembly includes a first control oil port kz1, a second control oil port kz2, a third control oil port kz3, and a fourth control oil port kz4.
  • the first control logic unit includes a first pressure port Pd, a first hydraulic control check valve v1, a second hydraulic control check valve v2, a third hydraulic control check valve v3, a fourth hydraulic control check valve v4, and a second hydraulic control check valve v4.
  • a cartridge valve controls port P5.
  • the first pressure port Pd is respectively connected to the first cartridge valve control port P5, the control oil circuit of the first hydraulic control check valve v1, the control oil circuit of the second hydraulic control check valve v2, and the third hydraulic control check valve
  • the second control logic unit includes the second pressure port Pg, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7, the eighth hydraulic control check valve v8 and the second hydraulic control check valve v5.
  • the second pressure port Pg is respectively connected to the second cartridge valve control port P6, the control circuit of the fifth hydraulic control check valve v5, the control circuit of the sixth hydraulic control check valve v6, and the seventh hydraulic control check valve.
  • the first control oil port kz1 is respectively connected to the oil outlet of the first hydraulic control check valve v1 and the oil outlet of the fifth hydraulic control check valve v5; the second control oil port kz2 is respectively connected to the fourth hydraulic control check valve v4
  • the oil outlet of and the oil outlet of the eighth hydraulic control check valve v8; the third control oil port kz3 is connected to the oil outlet of the second hydraulic control check valve v2 and the oil outlet of the sixth hydraulic control check valve v6.
  • Port; the fourth control oil port kz4 is respectively connected to the oil outlet of the third hydraulic control check valve v3 and the oil outlet of the seventh hydraulic control check valve v7.
  • the present disclosure also proposes a high and low pressure automatic switching control logic system, which includes a hydraulic system and a high and low pressure automatic switching control logic device.
  • the oil ports of the hydraulic system are respectively connected to the first control logic unit and the second control logic unit.
  • the second spool valve 4 is connected to the first three-position four-way reversing valve 1.
  • the first three-position four-way reversing valve 1 and the second three-position four-way reversing valve 2 are externally pumped with high pressure oil through the oil supply port P (also called P port).
  • the first three-position four-way reversing valve 1 is respectively connected to the oil inlet P11 of the fifth hydraulic control check valve v5 and the oil inlet P12 of the eighth hydraulic control check valve v8; the second three positions The four-way reversing valve 2 is connected to the oil inlet P21 of the first hydraulic control check valve v1 and the oil inlet P22 of the fourth hydraulic control check valve v4 respectively; the first slide valve 3 is connected to the second hydraulic control check valve respectively The oil inlet P31 of v2 and the oil inlet P32 of the third hydraulic control check valve v3; the second slide valve 4 is respectively connected to the oil inlet P41 of the sixth hydraulic control check valve v6 and the seventh hydraulic control check valve v7 ⁇ P42.
  • a circulating oil circuit for low-pressure pumping includes:
  • the pumped high-pressure oil input to the oil supply port P enters the rod cavity of the first cylinder 7 through the second three-position four-way reversing valve 2 and the first slide valve 3 in turn, and the pressure oil in the rodless cavity of the first cylinder 7 Enter the rodless cavity of the second cylinder 8 through the second cartridge valve 6, and the pressure oil in the rod cavity of the second cylinder 8 passes through the first slide valve 3 and the second three-position four-way reversing valve 2 to the oil discharge port T (also known as T port) output; the pumped high-pressure oil at the oil supply port P sequentially passes through the second three-position four-way reversing valve 2 and the first slide valve 3 into the rod cavity of the second cylinder 8, the second cylinder
  • the pressure oil in the rodless cavity of 8 enters the rodless cavity of the first cylinder 7 through the second cartridge valve 6, and the pressure oil in the rodless cavity of the first cylinder 7 passes through the first slide valve 3 and the second three-position four Pass the reversing valve 2 to the oil discharge
  • a circulating oil circuit for low-pressure pumping further includes:
  • Pressure oil passes through the first pressure port Pd and the first control port kz1, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve
  • the valve v4 is in the reverse connection state
  • the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse direction
  • pressure oil alternately appears at the third control port kz3 and the fourth control port kz4; or
  • the first pressure port Pd and the second control port kz2 have pressure oil passing through, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve
  • the valve v4 is in the reverse connection state
  • the fifth hydraulic control check valve v5 the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse direction
  • the third control port kz3 and the fourth control port kz4 alternately present pressure oil.
  • a circulating oil circuit for high-pressure pumping includes:
  • the pumped high-pressure oil input to the oil supply port P enters the rodless cavity of the first cylinder 7 through the first three-position four-way reversing valve 1 and the second slide valve 4 in turn, and the pressure oil in the rod cavity of the first cylinder 7 Enter the rod cavity of the second cylinder 8 through the first cartridge valve 5, and the pressure oil in the rodless cavity of the second cylinder 8 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T output; the pumped high-pressure oil at the oil supply port P passes through the first three-position four-way reversing valve 1 and the second slide valve 4 into the rodless cavity of the second cylinder 8, and into the rod cavity of the second cylinder 8 The pressure oil enters the rod cavity of the first cylinder 7 through the first cartridge valve 5, and the pressure oil in the rodless cavity of the first cylinder 7 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to Oil drain port T output.
  • a circulating oil circuit for high-pressure pumping further includes:
  • Pressure oil passes through the second pressure port Pg and the first control port kz1, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve
  • the valve v4 is in the reverse closed state
  • pressure oil alternately appears at the third control port kz3 and the fourth control port kz4; or
  • Pressure oil passes through the second pressure port Pg and the second control port kz2, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve.
  • the valve v4 is in the reverse closed state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse connection.
  • the third control oil port kz3 and the fourth control oil port kz4 alternately appear pressure oil.
  • the hydraulic control check valves v1 to v8 are in the reverse connection state. If the first control port kz1, the second control port kz2, and the third If there is no pressure oil through the control port kz3 and the fourth control port kz4, no control oil will flow to the oil inlets p11, p12, p21, p22, p31, p32, p41 and p42, the first three-position four-way change The reversing valve 1 and the second three-position four-way reversing valve 2 are in the neutral state, pumping high-pressure oil is on standby at the oil supply port P, and the system is in a non-pumping state.
  • the low pressure pumping process includes:
  • the first control port kz1 and the third control port kz3 have pressure oil passing through, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control valve
  • the control check valve v3 and the fourth hydraulic control check valve v4 are both in the reverse connection state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the The eight-liquid control check valve v8 is in the reverse closed state.
  • the control oil at the first control oil port kz1 flows to the second three-position four-way reversing valve 2 through the first hydraulic control single valve v1, and the second three-position four-way reversing valve 2 is connected in the left position.
  • the pressure oil at the third control oil port kz3 flows to the first spool valve 3 through the second hydraulic control check valve v2, and the first spool valve 3 is in the left position.
  • the pumped high-pressure oil input from the oil supply port P flows through the second three-position four-way reversing valve 2 and the first slide valve 3 to the rod cavity of the first cylinder 7 and the first cartridge valve 5.
  • the control oil port P5 of the first cartridge valve is pressurized oil, and the first cartridge valve 5 is closed.
  • the high-pressure oil pushes the piston of the first oil cylinder 7 to move, and the pressure oil of the rodless cavity of the first oil cylinder 7 acts on the second cartridge valve 6 and the second slide valve 4.
  • the second cartridge valve controls the pressure-free oil at port P6, and the second cartridge valve 6 opens.
  • the pressure oil in the rodless cavity of the first oil cylinder 7 enters the rodless cavity of the second oil cylinder 8 through the second cartridge valve 6 to push the piston to move.
  • the pressure oil in the rod cavity of the second cylinder 8 acts on the first cartridge valve 5 and the first slide valve 3.
  • the first cartridge valve 5 is in the closed state, the pressure oil in the rod cavity of the second cylinder 8 passes through the first slide valve 3 to the second three-position four-way reversing valve 2, and through the second three-position four-way reversing valve 2. To the drain port) output.
  • the first control port kz1 and the fourth control port kz4 are pressure oil
  • the pressure oil at the fourth control port kz4 flows to the first slide through the third hydraulic control check valve v3 Valve 3
  • the first spool valve 3 is connected to the right position.
  • the pumped high-pressure oil input from the oil supply port P passes through the second three-position four-way reversing valve 2, and the first slide valve 3 enters the rod cavity of the second cylinder 8, and the high-pressure oil pushes the piston of the second cylinder 8 to move.
  • the second cartridge valve controls the pressure-free oil at port P6, and the second cartridge valve 6 opens.
  • the pressure oil in the rodless cavity of the second oil cylinder 8 acts on the second cartridge valve 6 and enters the rodless cavity of the first oil cylinder 7 through the second cartridge valve 6 to push the piston of the first oil cylinder 7 to move.
  • the pressure oil in the rod cavity of the first oil cylinder 7 passes through the first slide valve 3 and the second three-position four-way reversing valve 2 to the oil discharge port T for output.
  • the high-pressure pumping control step includes:
  • the first control port kz1 and the third control port kz3 have pressure oil passing through, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, and the seventh hydraulic control port
  • the control check valve v7 and the eighth hydraulic control check valve v8 are in the reverse connection state, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve v3.
  • the hydraulic control check valve v4 is in the reverse closed state.
  • the pressure oil at the first control port kz1 flows through the fifth hydraulic control check valve v5 to the first three-position four-way reversing valve 1, and the pressure oil at the third control port kz3 enters through the sixth hydraulic control check valve v6
  • the second spool valve 4 and the second spool valve 4 are connected in the left position.
  • the pumped high-pressure oil input to the oil supply port P flows through the first three-position four-way reversing valve 1 and the second slide valve 4 to the rodless cavity of the first cylinder 7 and the second cartridge valve 6.
  • the second cartridge valve control port P6 is pressurized oil, and the second cartridge valve 6 is closed.
  • the high-pressure oil pushes the piston of the first cylinder 7 to move.
  • the pressure oil in the rod cavity of the first cylinder 7 flows to the first cartridge valve 5 and the first slide valve 3, and the second three-position four-way reversing valve 2. Because both the first hydraulic control check valve v1 and the fourth hydraulic control check valve v4 have no pressure oil, the second three-position four-way reversing valve 2 is in a closed state.
  • the first cartridge valve controls oil port P5 without pressure oil, and the first cartridge valve 5 is in an open state.
  • the pressure oil in the rod cavity of the first cylinder 7 flows to the rod cavity of the second cylinder 8 to push the piston of the second cylinder 8 to move.
  • the pressure oil in the rodless cavity of the second cylinder 8 flows to the second cartridge valve 6 and the second slide valve 4. Because the second cartridge valve control port P6 is pressurized oil, the second cartridge valve 6 is closed.
  • the pressure oil flows through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T for output.
  • the fourth control oil port kz4 is pressure oil
  • the pressure oil is output to the second slide valve 4 through the seventh hydraulic control check valve v7, and the second slide valve 4 is connected to the right.
  • the pumped high-pressure oil input into the oil supply port P enters the rodless cavity of the second cylinder 8 through the first three-position four-way reversing valve 1 and the second slide valve 4, and pushes the piston of the second cylinder 8 to move.
  • the pressure oil in the rod cavity of the second oil cylinder 8 enters the rod cavity of the first oil cylinder 7 through the first cartridge valve 5 to push the piston of the first oil cylinder 7 to move.
  • the pressure oil in the rodless cavity of the first oil cylinder 7 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T and is output.
  • the hydraulic system includes four spool valves (ie, the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3 and the second spool valve 4), 4 groups of hydraulic control check valves (the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3, the fourth hydraulic control check valve v4, the fifth hydraulic control check valve Valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8) and two cartridge valves (the first cartridge valve 5 and the second cartridge valve 6) ).
  • the arrangement of the spools of the four spool valves can be:
  • spool valves ie, the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3, the second spool valve 4
  • control mechanism ie Four sets of hydraulically controlled check valves
  • the four spool valves (ie the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3, the second spool valve 4) are arranged in two layers before and after the valve core, and the control mechanism ( That is, four groups of hydraulically controlled one-way valves are arranged at one end.
  • the logic relationship of low pressure pumping (oil in the small cavity of the cylinder) is: the first pressure port Pd is always connected to the pressure oil, the first control port kz1 or the second control port kz2 is always connected to the pressure oil, and the third control port kz3, The fourth control port kz4 acts on high pressure oil alternately, and the second pressure port Pg does not act on pressure oil.
  • the logic relationship of high pressure pumping (oil in the large cavity of the oil cylinder): the second pressure port Pg is always connected to the pressure oil, the first control port kz1 or the second control port kz2 is always connected to the pressure oil, the third control port kz3, the first The four control ports kz4 act as high pressure oil alternately, and the first pressure port Pd does not act as pressure oil.
  • the high and low pressure automatic switching control logic device of the embodiment of the present disclosure includes a control logic composed of four sets of hydraulic control check valves, a control port assembly and two cartridge valve control ports.
  • the hydraulic valve is internally controlled to reduce the number of solenoid valves and The number of pipelines is easy to integrate and save space.
  • the high-low pressure automatic switching control logic system of the embodiment of the present disclosure includes a hydraulic system and a high-low pressure automatic switching control logic device, through the aforementioned low-pressure pumping (oil in a small cavity of a cylinder) logic relationship and high pressure pumping (oil in a large cavity of a cylinder) Logical relationship to solve low-pressure pumping and high-pressure pumping as a whole.
  • the control method of the high and low pressure automatic switching control logic system of the embodiment of the present disclosure by designing a high and low pressure switching system with new control logic, enables the concrete pump to easily switch from low pressure to high pressure (or high pressure to low pressure) in a short time. Switch) so as to improve the construction efficiency of the concrete pump, reduce the construction intensity of workers, and improve the overall performance of the concrete pump.

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Abstract

Disclosed are a device and system with a control logic for automatically switching between high and low pressure, and a control method therefor. The device with a control logic for automatically switching between high and low pressure comprises a first control logic unit, a second control logic unit and a control oil port assembly. The first control logic unit is connected to the second control logic unit by means of the control oil port assembly. The system with a control logic for automatically switching between high and low pressure comprises a hydraulic system and the device with a control logic for automatically switching between high and low pressure, and oil ports of the hydraulic system are respectively connected to the first control logic unit and the second control logic unit. The control method for the system with a control logic for automatically switching between high and low pressure comprises: a low-pressure pumping control step; and a high-pressure pumping control step.

Description

高低压自动切换控制逻辑装置、系统及其控制方法High and low voltage automatic switching control logic device, system and control method thereof
相关申请的交叉引用Cross-references to related applications
本公开是以申请号为202010141774.1,申请日为2020年3月4日,发明名称为“一种高低压自动切换控制逻辑装置、系统及其控制方法”的中国专利申请为基础,并主张其优先权,该中国专利申请的公开内容在此作为整体引入本公开中。The present disclosure is based on the Chinese patent application with the application number 202010141774.1, the filing date of March 4, 2020, and the invention title of "a high and low voltage automatic switching control logic device, system and control method", and claims its priority Right, the disclosure of the Chinese patent application is hereby incorporated into this disclosure as a whole.
技术领域Technical field
本公开涉及一种高低压自动切换控制逻辑装置、系统及其控制方法,属于高低压自动控制技术领域。The present disclosure relates to a high and low voltage automatic switching control logic device, a system and a control method thereof, and belongs to the technical field of high and low voltage automatic control.
背景技术Background technique
随着社会的发展,高层建筑越来越普遍,高层建筑的兴起为我们的混凝土泵送行业提供了新的发展机会,也带来了新的挑战。目前国内各大混凝土泵送机械厂家都在全力研发高压泵送设备。With the development of society, high-rise buildings are becoming more and more common. The rise of high-rise buildings provides new development opportunities for our concrete pumping industry, and also brings new challenges. At present, the major domestic concrete pumping machinery manufacturers are fully developing high-pressure pumping equipment.
现有技术是通过四个三位四通电磁换向阀来实现高低压切换的换向逻辑,管路多,不利于集成,占用空间大。In the prior art, four three-position four-way electromagnetic reversing valves are used to realize the reversing logic of high and low pressure switching. There are many pipelines, which are not conducive to integration and occupy a large space.
发明内容Summary of the invention
本公开提供一种高低压自动切换控制逻辑装置,包括第一控制逻辑单元、第二控制逻辑单元和控制油口组件;所述第一控制逻辑单元通过所述控制油口组件与所述第二控制逻辑单元相连接;The present disclosure provides a high and low voltage automatic switching control logic device, which includes a first control logic unit, a second control logic unit, and a control port assembly; the first control logic unit communicates with the second control port assembly through the control port assembly. The control logic unit is connected;
所述控制油口组件包括第一控制油口、第二控制油口、第三控制油口和第四控制油口;The control oil port assembly includes a first control oil port, a second control oil port, a third control oil port, and a fourth control oil port;
所述第一控制逻辑单元包括第一压力油口、第一液控单向阀、第二液控单向阀、第三液控单向阀、第四液控单向阀和第一插装阀控制油口,所述第一压力油口分别连接所述第一插装阀控制油口、所述第一液控单向阀的控制油路、所述第二液控单向阀的控制油路、所述第三液控单向阀的控制油路和所述第四液控单向阀的控制油路;The first control logic unit includes a first pressure oil port, a first hydraulic control check valve, a second hydraulic control check valve, a third hydraulic control check valve, a fourth hydraulic control check valve and a first cartridge The valve control oil port, the first pressure oil port is respectively connected to the control oil port of the first cartridge valve, the control oil circuit of the first hydraulic control check valve, and the control of the second hydraulic control check valve An oil circuit, a control oil circuit of the third hydraulic control check valve, and a control oil circuit of the fourth hydraulic control check valve;
所述第二控制逻辑单元包括第二压力油口、第五液控单向阀、第六液控单向阀、第七液控单向阀、第八液控单向阀和第二插装阀控制油口,所述第二压力油口分别连 接所述第二插装阀控制油口、所述第五液控单向阀的控制油路、所述第六液控单向阀的控制油路、所述第七液控单向阀的控制油路和所述第八液控单向阀的控制油路;The second control logic unit includes a second pressure port, a fifth hydraulic control check valve, a sixth hydraulic control check valve, a seventh hydraulic control check valve, an eighth hydraulic control check valve, and a second cartridge The valve control oil port, the second pressure oil port is respectively connected to the second cartridge valve control oil port, the control oil circuit of the fifth hydraulic control check valve, and the control of the sixth hydraulic control check valve An oil circuit, a control oil circuit of the seventh hydraulic control check valve, and a control oil circuit of the eighth hydraulic control check valve;
所述第一控制油口分别接所述第一液控单向阀的出油口和所述第五液控单向阀的出油口,所述第二控制油口分别接所述第四液控单向阀的出油口和所述第八液控单向阀的出油口,所述第三控制油口分别接所述第二液控单向阀的出油口和所述第六液控单向阀的出油口,所述第四控制油口分别接所述第三液控单向阀的出油口和所述第七液控单向阀的出油口。The first control oil port is respectively connected to the oil outlet of the first hydraulic control check valve and the oil outlet of the fifth hydraulic control check valve, and the second control oil port is connected to the fourth The oil outlet of the hydraulic control check valve and the oil outlet of the eighth hydraulic control check valve, the third control oil port is respectively connected to the oil outlet of the second hydraulic control check valve and the first The oil outlet of the six hydraulic control check valve, the fourth control oil port is respectively connected to the oil outlet of the third hydraulic control check valve and the oil outlet of the seventh hydraulic control check valve.
本公开还提出一种高低压自动切换控制逻辑系统,包括液压系统、前述的高低压自动切换控制逻辑装置,液压系统的油口分别接第一控制逻辑单元、第二控制逻辑单元。The present disclosure also proposes a high and low pressure automatic switching control logic system, which includes a hydraulic system and the aforementioned high and low pressure automatic switching control logic device. The oil ports of the hydraulic system are respectively connected to the first control logic unit and the second control logic unit.
在一些实施例中,液压系统包括第一三位四通换向阀、第二三位四通换向阀、第一滑阀、第二滑阀、第一插装阀、第二插装阀、第一油缸和第二油缸,其中第一三位四通换向阀、第二三位四通换向阀、第一滑阀和第二滑阀均为滑阀;第一插装阀分别接第一油缸的有杆腔、第二油缸的有杆腔和第一滑阀,第一滑阀与第二三位四通换向阀连接;第二插装阀分别接第一油缸的无杆腔、第二油缸的无杆腔和第二滑阀,第二滑阀与第一三位四通换向阀连接;第一三位四通换向阀、第二三位四通换向阀通过供油口外接泵送高压油。In some embodiments, the hydraulic system includes a first three-position four-way reversing valve, a second three-position four-way reversing valve, a first spool valve, a second spool valve, a first cartridge valve, and a second cartridge valve , The first oil cylinder and the second oil cylinder, in which the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve are all spool valves; the first cartridge valve is respectively Connect the rod cavity of the first oil cylinder, the rod cavity of the second oil cylinder and the first spool valve. The first spool valve is connected with the second three-position four-way reversing valve; the second cartridge valve is connected to the valve of the first oil cylinder The rod cavity, the rodless cavity of the second cylinder and the second slide valve, the second slide valve is connected with the first three-position four-way reversing valve; the first three-position four-way reversing valve, the second three-position four-way reversing valve The valve pumps high-pressure oil externally through the oil supply port.
在一些实施例中,第一三位四通换向阀、第二三位四通换向阀、第一滑阀和第二滑阀的阀芯呈平铺布置,第一液控单向阀、第二液控单向阀、第三液控单向阀、第四液控单向阀、第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀构成四组液控单向阀呈两端分布;或者第一三位四通换向阀、第二三位四通换向阀、第一滑阀和第二滑阀的阀芯呈前后两层布置,第一液控单向阀、第二液控单向阀、第三液控单向阀、第四液控单向阀、第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀构成四组液控单向阀呈一端布置。In some embodiments, the spools of the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve are laid out flat, and the first hydraulically controlled one-way valve , The second hydraulic control check valve, the third hydraulic control check valve, the fourth hydraulic control check valve, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve and the first Eight hydraulic control check valves constitute four groups of hydraulic control check valves distributed at both ends; or the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve The spool is arranged in two layers, the first hydraulic control check valve, the second hydraulic control check valve, the third hydraulic control check valve, the fourth hydraulic control check valve, the fifth hydraulic control check valve, and the sixth hydraulic control check valve. The hydraulic control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve constitute four groups of hydraulic control check valves arranged at one end.
在一些实施例中,第一三位四通换向阀、第二三位四通换向阀、第一滑阀和第二滑阀均为滑阀。In some embodiments, the first three-position four-way reversing valve, the second three-position four-way reversing valve, the first spool valve and the second spool valve are all spool valves.
在一些实施例中,第一三位四通换向阀分别接第五液控单向阀的进油口和第八液控单向阀的进油口;第二三位四通换向阀分别接第一液控单向阀的进油口和第四液控单向阀的进油口;第一滑阀分别接第二液控单向阀的进油口和第三液控单向阀v的进油口;第二滑阀分别接第六液控单向阀的进油口和第七液控单向阀的进油口。In some embodiments, the first three-position four-way reversing valve is respectively connected to the oil inlet of the fifth hydraulic control check valve and the oil inlet of the eighth hydraulic control one-way valve; the second three-position four-way reversing valve Respectively connect the oil inlet of the first hydraulic control check valve and the oil inlet of the fourth hydraulic control check valve; the first slide valve is connected to the oil inlet of the second hydraulic control check valve and the third hydraulic control check valve respectively The oil inlet of valve v; the second slide valve is respectively connected to the oil inlet of the sixth hydraulic control check valve and the oil inlet of the seventh hydraulic control check valve.
在一些实施例中,第一插装阀通过第一插装阀控制油口连接第一压力油口;第二插装阀通过第二插装阀控制油口连接第二压力油口。In some embodiments, the first cartridge valve is connected to the first pressure oil port through the first cartridge valve control port; the second cartridge valve is connected to the second pressure oil port through the second cartridge valve control port.
在一些实施例中,低压泵送的一个循环油路包括:输入供油口的泵送高压油依次经第二三位四通换向阀和第一滑阀进入第一油缸的有杆腔,第一油缸的无杆腔中的压力油经过第二插装阀进入第二油缸的无杆腔,第二油缸的有杆腔中的压力油经过第一滑阀和第二三位四通换向阀至排油口输出;位于供油口的泵送高压油依次经过第二三位四通换向阀和第一滑阀进入第二油缸的有杆腔,第二油缸的无杆腔中的压力油经过第二插装阀进入第一油缸的无杆腔,第一油缸的有杆腔中的压力油经过第一滑阀和第二三位四通换向阀2至排油口输出。In some embodiments, a circulating oil path for low-pressure pumping includes: pumping high-pressure oil input into the oil supply port sequentially enters the rod cavity of the first cylinder through the second three-position four-way reversing valve and the first slide valve, The pressure oil in the rodless cavity of the first oil cylinder enters the rodless cavity of the second oil cylinder through the second cartridge valve, and the pressure oil in the rodless cavity of the second oil cylinder passes through the first slide valve and the second three-position four-way exchange Output from the valve to the oil discharge port; the pumped high-pressure oil at the oil supply port sequentially passes through the second three-position four-way reversing valve and the first slide valve into the rod cavity of the second cylinder, and into the rodless cavity of the second cylinder The pressure oil enters the rodless cavity of the first cylinder through the second cartridge valve, and the pressure oil in the rod cavity of the first cylinder passes through the first slide valve and the second three-position four-way reversing valve 2 to the oil discharge port .
在一些实施例中,低压泵送的一个循环油路还包括:第一压力油口和第一控制油口有压力油通过,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀均处于反向接通状态,第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀均处于反向关闭状态,第三控制油口、第四控制油口交替出现压力油;或者第一压力油口和第二控制油口有压力油通过,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀均处于反向接通状态,第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀均处于反向关闭状态,第三控制油口和第四控制油口交替出现压力油。In some embodiments, a circulating oil circuit for low-pressure pumping further includes: pressure oil passing through the first pressure oil port and the first control oil port, the first hydraulic control check valve, the second hydraulic control check valve, and the first hydraulic control check valve. The three hydraulic control check valve and the fourth hydraulic control check valve are in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve The one-way valves are in the reverse closed state, and the third control port and the fourth control port alternately show pressure oil; or the first pressure port and the second control port have pressure oil passing through, the first hydraulic control check valve , The second hydraulic control check valve, the third hydraulic control check valve and the fourth hydraulic control check valve are all in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh The hydraulic control check valve and the eighth hydraulic control check valve are both in a reverse closed state, and pressure oil alternately appears at the third control oil port and the fourth control oil port.
在一些实施例中,高压泵送的一个循环油路包括:输入供油口的泵送高压油依次经第一三位四通换向阀和第二滑阀进入第一油缸的无杆腔,第一油缸的有杆腔中的压力油经过第一插装阀进入第二油缸的有杆腔,第二油缸的无杆腔中的压力油经过第二滑阀和第一三位四通换向阀至排油口输出;位于供油口的泵送高压油依次经过第一三位四通换向阀和第二滑阀进入第二油缸的无杆腔,第二油缸的有杆腔中的压力油经过第一插装阀进入第一油缸的有杆腔,第一油缸的无杆腔中的压力油经过第二滑阀和第一三位四通换向阀至排油口输出。In some embodiments, a circulating oil circuit for high-pressure pumping includes: pumping high-pressure oil input into the oil supply port sequentially enters the rodless cavity of the first cylinder through the first three-position four-way reversing valve and the second slide valve, The pressure oil in the rod cavity of the first oil cylinder enters the rod cavity of the second oil cylinder through the first cartridge valve, and the pressure oil in the rodless cavity of the second oil cylinder passes through the second slide valve and the first three-position four-way exchange Output from the valve to the oil discharge port; the pumped high-pressure oil at the oil supply port sequentially passes through the first three-position four-way reversing valve and the second slide valve into the rodless cavity of the second cylinder, and into the rod cavity of the second cylinder The pressure oil enters the rod cavity of the first oil cylinder through the first cartridge valve, and the pressure oil in the rodless cavity of the first oil cylinder passes through the second slide valve and the first three-position four-way reversing valve to the oil discharge port for output.
在一些实施例中,高压泵送的一个循环油路还包括:第二压力油口和第一控制油口有压力油通过,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀均处于反向关闭状态,第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀均处于反向接通状态,第三控制油口和第四控制油口交替出现压力油;或者第二压力油口和第二控制油口有压力油通过,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀均处于反向关闭状态,第五液控单向阀、第六液控 单向阀、第七液控单向阀和第八液控单向阀均处于反向接通状态,第三控制油口和第四控制油口交替出现压力油。In some embodiments, a circulating oil circuit for high-pressure pumping further includes: pressure oil passing through the second pressure oil port and the first control oil port, the first hydraulic control check valve, the second hydraulic control check valve, and the first hydraulic control check valve. The three hydraulic control check valve and the fourth hydraulic control check valve are in the reverse closed state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve The direction valves are in the reverse connection state, and the third control port and the fourth control port alternately show pressure oil; or the second pressure port and the second control port have pressure oil passing through, the first hydraulic control check valve , The second hydraulic control check valve, the third hydraulic control check valve and the fourth hydraulic control check valve are all in the reverse closed state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, the seventh hydraulic control check valve The control check valve and the eighth hydraulic control check valve are both in the reverse connection state, and the third control oil port and the fourth control oil port alternately present pressure oil.
本公开还提出一种高低压自动切换控制逻辑系统的控制方法,其中,包括:低压泵送控制步骤;高压泵送控制步骤。The present disclosure also proposes a control method of a high and low pressure automatic switching control logic system, which includes: a low pressure pumping control step; a high pressure pumping control step.
在一些实施例中,低压泵送控制步骤包括:当仅有第一压力油口、第一控制油口和第三控制油口有压力油通过时,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀均处于反向接通状态,第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀处于反向关闭状态,第一控制油口处控制油经第一液控单项阀流至第二三位四通换向阀,第二三位四通换向阀处于左位接通,第三控制油口处压力油经第二液控单向阀流至第一滑阀,第一滑阀处于左位,供油口输入的泵送高压油经第二三位四通换向阀和第一滑阀流至第一油缸的有杆腔和第一插装阀,此时第一插装阀控制油口为有压力油,第一插装阀关闭,高压油推动第一油缸活塞运动,第一油缸的无杆腔的压力油作用在第二插装阀和第二滑阀,第二插装阀控制油口无压力油,第二插装阀打开,第一油缸的无杆腔的压力油经第二插装阀进入第二油缸的无杆腔,推动活塞运动,第二油缸的有杆腔的压力油作用在第一插装阀和第一滑阀处,第一插装阀处于关闭状态,第二油缸的有杆腔的压力油经第一滑阀至第二三位四通换向阀,经第二三位四通换向阀至排油口输出;当第一压力油口,第一控制油口和第四控制油口为有压力油时,第四控制油口处压力油经第三液控单向阀流至第一滑阀,第一滑阀右位接通,供油口输入的泵送高压油经第二三位四通换向阀,第一滑阀进入第二油缸的有杆腔,高压油推动第二油缸活塞运动,第二插装阀控制油口无压力油,第二插装阀打开,第二油缸的无杆腔中的压力油作用于第二插装阀,经过第二插装阀进入第一油缸的无杆腔,推动第一油缸活塞运动,第一油缸的有杆腔中的压力油经过第一滑阀和第二三位四通换向阀至排油口输出;当第三控制油口和第四控制油口交替出现压力油时,实现第一油缸和第二油缸的连续运动,进而实现低压泵送。In some embodiments, the low-pressure pumping control step includes: when only the first pressure oil port, the first control oil port, and the third control oil port have pressure oil passing through, the first hydraulic control check valve, the second hydraulic The control check valve, the third hydraulic control check valve and the fourth hydraulic control check valve are all in the reverse connection state, the fifth hydraulic control check valve, the sixth hydraulic control check valve, and the seventh hydraulic control check valve The valve and the eighth hydraulic control check valve are in the reverse closed state, the control oil at the first control port flows through the first hydraulic control single valve to the second three-position four-way reversing valve, and the second three-position four-way reversing valve When the valve is in the left position, the pressure oil at the third control port flows to the first spool valve through the second hydraulic control check valve. The first spool valve is in the left position. The three-position four-way reversing valve and the first slide valve flow to the rod cavity of the first cylinder and the first cartridge valve. At this time, the control port of the first cartridge valve is pressurized oil, and the first cartridge valve is closed. The high pressure oil pushes the piston of the first oil cylinder, the pressure oil in the rodless cavity of the first oil cylinder acts on the second cartridge valve and the second slide valve. The second cartridge valve controls the oil port without pressure oil, and the second cartridge valve opens , The pressure oil in the rodless cavity of the first oil cylinder enters the rodless cavity of the second oil cylinder through the second cartridge valve to push the piston to move, and the pressure oil in the rod cavity of the second oil cylinder acts on the first cartridge valve and the first At the spool valve, the first cartridge valve is in a closed state, and the pressure oil in the rod cavity of the second cylinder passes through the first spool valve to the second three-position four-way reversing valve, and to the second three-position four-way reversing valve. Oil discharge port output; when the first pressure port, the first control port and the fourth control port are pressurized oil, the pressure oil at the fourth control port flows to the first slide through the third hydraulic control check valve Valve, the first spool valve is connected to the right position, the pumped high-pressure oil from the oil supply port passes through the second three-position four-way reversing valve, the first spool valve enters the rod cavity of the second cylinder, and the high-pressure oil pushes the second cylinder When the piston moves, the second cartridge valve controls the oil port without pressure oil, the second cartridge valve opens, and the pressure oil in the rodless cavity of the second cylinder acts on the second cartridge valve and enters the first cartridge through the second cartridge valve. The rodless cavity of the oil cylinder pushes the piston of the first oil cylinder to move, and the pressure oil in the rod cavity of the first oil cylinder passes through the first slide valve and the second three-position four-way reversing valve to the oil discharge port; when the third control oil When pressure oil alternately appears at the port and the fourth control oil port, the continuous movement of the first oil cylinder and the second oil cylinder is realized, thereby realizing low-pressure pumping.
在一些实施例中,高压泵送控制步骤包括:当仅有第二压力油口,第一控制油口和第三控制油口有压力油通过时,第五液控单向阀、第六液控单向阀、第七液控单向阀和第八液控单向阀处于反向接通状态,第一液控单向阀、第二液控单向阀、第三液控单向阀和第四液控单向阀处于反向关闭状态,第一控制油口处压力油经第五液控单向阀流至第一三位四通换向阀,第三控制油口处压力油经第六液控单向阀进入第二滑阀,第二滑阀左位接通,输入供油口的泵送高压油经第一三位四通换向阀,第二滑阀 流至第一油缸的无杆腔和第二插装阀处,此时第二插装阀控制油口为有压力油,第二插装阀关闭,高压油推动第一油缸活塞运动,第一油缸的有杆腔中压力油流至第一插装阀和第一滑阀,第二三位四通换向阀处,因为第一液控单向阀和第四液控单向阀均无压力油,第二三位四通换向阀处于中位关闭状态,第一插装阀控制油口无压力油,第一插装阀处于打开状态,第一油缸的有杆腔中压力油流至第二油缸的有杆腔推动第二油缸活塞运动,第二油缸的无杆腔中压力油流至第二插装阀和第二滑阀处,因第二插装阀控制油口为有压力油,第二插装阀关闭,压力油经第二滑阀和第一三位四通换向阀流至排油口输出;当第四控制油口为有压力油时,经第七液控单向阀输出压力油给第二滑阀,第二滑阀右位接通,输入供油口的泵送高压油经第一三位四通换向阀,第二滑阀进入第二油缸的无杆腔,推动第二油缸活塞运动,第二油缸的有杆腔中的压力油经过第一插装阀5进入第一油缸的有杆腔,推动第一油缸活塞运动,第一油缸的无杆腔中的压力油经过第二滑阀和第一三位四通换向阀至排油口输出;当第三控制油口和第四控制油口交替出现压力油时,实现第一油缸和第二油缸的连续运动,进而实现高压泵送。In some embodiments, the high-pressure pumping control step includes: when there is only the second pressure port, the first control port and the third control port have pressure oil passing through, the fifth hydraulic control check valve, the sixth hydraulic The control check valve, the seventh hydraulic control check valve and the eighth hydraulic control check valve are in the reverse connection state, the first hydraulic control check valve, the second hydraulic control check valve, and the third hydraulic control check valve And the fourth hydraulic control check valve are in the reverse closed state, the pressure oil at the first control port flows to the first three-position four-way reversing valve through the fifth hydraulic control check valve, and the pressure oil at the third control port Enter the second spool valve through the sixth hydraulic control check valve, the second spool valve is connected to the left position, and the pumped high-pressure oil input to the oil supply port passes through the first three-position four-way reversing valve, and the second spool valve flows to the second spool valve. The rodless cavity of a cylinder and the second cartridge valve. At this time, the control port of the second cartridge valve is pressurized oil, the second cartridge valve is closed, and the high pressure oil pushes the piston of the first cylinder to move. The pressure oil in the rod cavity flows to the first cartridge valve and the first slide valve, and the second three-position four-way reversing valve, because the first hydraulic control check valve and the fourth hydraulic control check valve have no pressure oil, The second three-position four-way reversing valve is in the closed state, the first cartridge valve controls the oil port without pressure oil, the first cartridge valve is in the open state, and the pressure oil in the rod cavity of the first cylinder flows to the second The rod cavity of the oil cylinder pushes the piston of the second oil cylinder, and the pressure oil in the rodless cavity of the second oil cylinder flows to the second cartridge valve and the second slide valve, because the second cartridge valve control oil port is pressurized oil. The second cartridge valve is closed, and the pressure oil flows to the oil discharge port through the second slide valve and the first three-position four-way reversing valve; when the fourth control port is pressure oil, it passes through the seventh hydraulic control one-way The valve outputs pressure oil to the second spool valve, the second spool valve is connected to the right position, the high-pressure oil pumped into the oil supply port passes through the first three-position four-way reversing valve, and the second spool valve enters the rodless of the second cylinder Cavity, pushing the piston of the second oil cylinder to move, the pressure oil in the rod cavity of the second oil cylinder enters the rod cavity of the first oil cylinder through the first cartridge valve 5, pushing the piston of the first oil cylinder to move, and the rodless cavity of the first oil cylinder The pressure oil in the medium passes through the second slide valve and the first three-position four-way reversing valve to the oil discharge port; when pressure oil alternates between the third control port and the fourth control port, the first oil cylinder and the second oil cylinder are realized. The continuous movement of the oil cylinder realizes high-pressure pumping.
附图说明Description of the drawings
图1是本公开实施例的高低压自动切换控制逻辑装置的结构连接原理示意图。FIG. 1 is a schematic diagram of the structural connection principle of the high and low voltage automatic switching control logic device of the embodiment of the present disclosure.
图2是本公开实施例的液压系统的油路连接原理示意图。Fig. 2 is a schematic diagram of the oil circuit connection principle of the hydraulic system of the embodiment of the present disclosure.
具体实施方式Detailed ways
下面结合附图对本公开作进一步描述。以下实施例仅用于更加清楚地说明本公开的技术方案,而不能以此来限制本公开的保护范围。The present disclosure will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to illustrate the technical solutions of the present disclosure more clearly, and cannot be used to limit the protection scope of the present disclosure.
相关术语解释:Explanation of related terms:
混凝土泵:一种将液压能转换为流动混凝土压力能的能量转换装置。Concrete pump: An energy conversion device that converts hydraulic energy into pressure energy of flowing concrete.
主油缸:一种将液压能转换为机械能的能量转换装置,主油缸连接着混凝土活塞,可以将液压能转换为混凝土的动能(势能)。Main cylinder: An energy conversion device that converts hydraulic energy into mechanical energy. The main cylinder is connected to a concrete piston to convert hydraulic energy into concrete kinetic energy (potential energy).
低压泵送:工作液压油进入主油缸有杆腔推动主油缸工作的状态。Low-pressure pumping: The working hydraulic oil enters the state where the main oil cylinder has a rod cavity to push the main oil cylinder to work.
高压泵送:工作液压油进入主油缸无杆腔推动主油缸工作的状态。High-pressure pumping: The working hydraulic oil enters the rodless cavity of the main oil cylinder to push the main oil cylinder to work.
液控单向阀:一种经过液控可反向通液的控制阀。Hydraulic control check valve: a control valve that can be reversed through the hydraulic control.
如图1所示,本公开提供一种高低压自动切换控制逻辑装置,包括第一控制逻辑 单元、第二控制逻辑单元和控制油口组件。第一控制逻辑单元通过控制油口组件与第二控制逻辑单元相连接。As shown in Figure 1, the present disclosure provides a high and low voltage automatic switching control logic device, which includes a first control logic unit, a second control logic unit, and a control oil port assembly. The first control logic unit is connected with the second control logic unit through the control oil port assembly.
控制油口组件包括第一控制油口kz1、第二控制油口kz2、第三控制油口kz3和第四控制油口kz4。The control oil port assembly includes a first control oil port kz1, a second control oil port kz2, a third control oil port kz3, and a fourth control oil port kz4.
第一控制逻辑单元包括第一压力油口Pd、第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3、第四液控单向阀v4和第一插装阀控制油口P5。第一压力油口Pd分别连接第一插装阀控制油口P5、第一液控单向阀v1的控制油路、第二液控单向阀v2的控制油路、第三液控单向阀v3的控制油路和第四液控单向阀v4的控制油路。The first control logic unit includes a first pressure port Pd, a first hydraulic control check valve v1, a second hydraulic control check valve v2, a third hydraulic control check valve v3, a fourth hydraulic control check valve v4, and a second hydraulic control check valve v4. A cartridge valve controls port P5. The first pressure port Pd is respectively connected to the first cartridge valve control port P5, the control oil circuit of the first hydraulic control check valve v1, the control oil circuit of the second hydraulic control check valve v2, and the third hydraulic control check valve The control oil circuit of valve v3 and the control oil circuit of the fourth hydraulic control check valve v4.
第二控制逻辑单元包括第二压力油口Pg、第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7、第八液控单向阀v8和第二插装阀控制油口P6。第二压力油口Pg分别连接第二插装阀控制油口P6、第五液控单向阀v5的控制油路、第六液控单向阀v6的控制油路、第七液控单向阀v7的控制油路和第八液控单向阀v8的控制油路。The second control logic unit includes the second pressure port Pg, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7, the eighth hydraulic control check valve v8 and the second hydraulic control check valve v5. Two cartridge valves control port P6. The second pressure port Pg is respectively connected to the second cartridge valve control port P6, the control circuit of the fifth hydraulic control check valve v5, the control circuit of the sixth hydraulic control check valve v6, and the seventh hydraulic control check valve. The control oil circuit of valve v7 and the control oil circuit of the eighth hydraulic control check valve v8.
第一控制油口kz1分别接第一液控单向阀v1的出油口和第五液控单向阀v5的出油口;第二控制油口kz2分别接第四液控单向阀v4的出油口和第八液控单向阀v8的出油口;第三控制油口kz3分别接第二液控单向阀v2的出油口和第六液控单向阀v6的出油口;第四控制油口kz4分别接第三液控单向阀v3的出油口和第七液控单向阀v7的出油口。The first control oil port kz1 is respectively connected to the oil outlet of the first hydraulic control check valve v1 and the oil outlet of the fifth hydraulic control check valve v5; the second control oil port kz2 is respectively connected to the fourth hydraulic control check valve v4 The oil outlet of and the oil outlet of the eighth hydraulic control check valve v8; the third control oil port kz3 is connected to the oil outlet of the second hydraulic control check valve v2 and the oil outlet of the sixth hydraulic control check valve v6. Port; the fourth control oil port kz4 is respectively connected to the oil outlet of the third hydraulic control check valve v3 and the oil outlet of the seventh hydraulic control check valve v7.
本公开还提出一种高低压自动切换控制逻辑系统,包括液压系统和高低压自动切换控制逻辑装置,液压系统的油口分别接第一控制逻辑单元和第二控制逻辑单元。The present disclosure also proposes a high and low pressure automatic switching control logic system, which includes a hydraulic system and a high and low pressure automatic switching control logic device. The oil ports of the hydraulic system are respectively connected to the first control logic unit and the second control logic unit.
如图2所示,在一些实施例中,液压系统包括第一三位四通换向阀1、第二三位四通换向阀2、第一滑阀3、第二滑阀4、第一插装阀5、第二插装阀6、第一油缸7和第二油缸8。第一插装阀5分别接第一油缸7的有杆腔、第二油缸8的有杆腔和第一滑阀3,第一滑阀3与第二三位四通换向阀2连接。第二插装阀6分别接第一油缸7的无杆腔、第二油缸8的无杆腔和第二滑阀4,第二滑阀4与第一三位四通换向阀1连接。第一三位四通换向阀1和第二三位四通换向阀2通过供油口P(也称P口)外接泵送高压油。As shown in Figure 2, in some embodiments, the hydraulic system includes a first three-position four-way reversing valve 1, a second three-position four-way reversing valve 2, a first spool valve 3, a second spool valve 4, and a A cartridge valve 5, a second cartridge valve 6, a first cylinder 7 and a second cylinder 8. The first cartridge valve 5 is respectively connected to the rod cavity of the first oil cylinder 7, the rod cavity of the second oil cylinder 8 and the first spool valve 3. The first spool valve 3 is connected to the second three-position four-way reversing valve 2. The second cartridge valve 6 is respectively connected to the rodless cavity of the first oil cylinder 7, the rodless cavity of the second oil cylinder 8 and the second spool valve 4. The second spool valve 4 is connected to the first three-position four-way reversing valve 1. The first three-position four-way reversing valve 1 and the second three-position four-way reversing valve 2 are externally pumped with high pressure oil through the oil supply port P (also called P port).
在一些实施例中,第一三位四通换向阀1分别接第五液控单向阀v5的进油口P11和第八液控单向阀v8的进油口P12;第二三位四通换向阀2分别接第一液控单向阀 v1的进油口P21和第四液控单向阀v4的进油口P22;第一滑阀3分别接第二液控单向阀v2的进油口P31和第三液控单向阀v3的进油口P32;第二滑阀4分别接第六液控单向阀v6的进油口P41和第七液控单向阀v7的进油口P42。In some embodiments, the first three-position four-way reversing valve 1 is respectively connected to the oil inlet P11 of the fifth hydraulic control check valve v5 and the oil inlet P12 of the eighth hydraulic control check valve v8; the second three positions The four-way reversing valve 2 is connected to the oil inlet P21 of the first hydraulic control check valve v1 and the oil inlet P22 of the fourth hydraulic control check valve v4 respectively; the first slide valve 3 is connected to the second hydraulic control check valve respectively The oil inlet P31 of v2 and the oil inlet P32 of the third hydraulic control check valve v3; the second slide valve 4 is respectively connected to the oil inlet P41 of the sixth hydraulic control check valve v6 and the seventh hydraulic control check valve v7的油口P42.
在一些实施例中,第一插装阀5通过第一插装阀控制油口P5连接第一压力油口Pd;第二插装阀6通过第二插装阀控制油口P6连接第二压力油口Pg。In some embodiments, the first cartridge valve 5 is connected to the first pressure port Pd through the first cartridge valve control port P5; the second cartridge valve 6 is connected to the second pressure port through the second cartridge valve control port P6 Port Pg.
在一些实施例中,低压泵送的一个循环油路包括:In some embodiments, a circulating oil circuit for low-pressure pumping includes:
输入供油口P的泵送高压油依次经第二三位四通换向阀2和第一滑阀3进入第一油缸7的有杆腔,第一油缸7的无杆腔中的压力油经过第二插装阀6进入第二油缸8的无杆腔,第二油缸8的有杆腔中的压力油经过第一滑阀3和第二三位四通换向阀2至排油口T(也称T口)输出;位于供油口P的泵送高压油依次经过第二三位四通换向阀2和第一滑阀3进入第二油缸8的有杆腔,第二油缸8的无杆腔中的压力油经过第二插装阀6进入第一油缸7的无杆腔,第一油缸7的有杆腔中的压力油经过第一滑阀3和第二三位四通换向阀2至排油口T输出。The pumped high-pressure oil input to the oil supply port P enters the rod cavity of the first cylinder 7 through the second three-position four-way reversing valve 2 and the first slide valve 3 in turn, and the pressure oil in the rodless cavity of the first cylinder 7 Enter the rodless cavity of the second cylinder 8 through the second cartridge valve 6, and the pressure oil in the rod cavity of the second cylinder 8 passes through the first slide valve 3 and the second three-position four-way reversing valve 2 to the oil discharge port T (also known as T port) output; the pumped high-pressure oil at the oil supply port P sequentially passes through the second three-position four-way reversing valve 2 and the first slide valve 3 into the rod cavity of the second cylinder 8, the second cylinder The pressure oil in the rodless cavity of 8 enters the rodless cavity of the first cylinder 7 through the second cartridge valve 6, and the pressure oil in the rodless cavity of the first cylinder 7 passes through the first slide valve 3 and the second three-position four Pass the reversing valve 2 to the oil discharge port T and output.
在一些实施例中,低压泵送的一个循环油路还包括:In some embodiments, a circulating oil circuit for low-pressure pumping further includes:
第一压力油口Pd和第一控制油口kz1有压力油通过,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4均处于反向接通状态,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8均处于反向关闭状态,第三控制油口kz3和第四控制油口kz4交替出现压力油;或者Pressure oil passes through the first pressure port Pd and the first control port kz1, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve The valve v4 is in the reverse connection state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse direction In the closed state, pressure oil alternately appears at the third control port kz3 and the fourth control port kz4; or
第一压力油口Pd和第二控制油口kz2有压力油通过,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4均处于反向接通状态,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8均处于反向关闭状态,第三控制油口kz3和第四控制油口kz4交替出现压力油。The first pressure port Pd and the second control port kz2 have pressure oil passing through, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve The valve v4 is in the reverse connection state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse direction In the closed state, the third control port kz3 and the fourth control port kz4 alternately present pressure oil.
在一些实施例中,高压泵送的一个循环油路包括:In some embodiments, a circulating oil circuit for high-pressure pumping includes:
输入供油口P的泵送高压油依次经第一三位四通换向阀1和第二滑阀4进入第一油缸7的无杆腔,第一油缸7的有杆腔中的压力油经过第一插装阀5进入第二油缸8的有杆腔,第二油缸8的无杆腔中的压力油经过第二滑阀4和第一三位四通换向阀1至排油口T输出;位于供油口P的泵送高压油依次经过第一三位四通换向阀1和第二滑阀4进入第二油缸8的无杆腔,第二油缸8的有杆腔中的压力油经过第一插装阀5进入第一油缸7的有杆腔,第一油缸7的无杆腔中的压力油经过第二滑阀4和第一三位四通换向阀1至排油口T输出。The pumped high-pressure oil input to the oil supply port P enters the rodless cavity of the first cylinder 7 through the first three-position four-way reversing valve 1 and the second slide valve 4 in turn, and the pressure oil in the rod cavity of the first cylinder 7 Enter the rod cavity of the second cylinder 8 through the first cartridge valve 5, and the pressure oil in the rodless cavity of the second cylinder 8 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T output; the pumped high-pressure oil at the oil supply port P passes through the first three-position four-way reversing valve 1 and the second slide valve 4 into the rodless cavity of the second cylinder 8, and into the rod cavity of the second cylinder 8 The pressure oil enters the rod cavity of the first cylinder 7 through the first cartridge valve 5, and the pressure oil in the rodless cavity of the first cylinder 7 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to Oil drain port T output.
在一些实施例中,高压泵送的一个循环油路还包括:In some embodiments, a circulating oil circuit for high-pressure pumping further includes:
第二压力油口Pg和第一控制油口kz1有压力油通过,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4均处于反向关闭状态,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8均处于反向接通状态,第三控制油口kz3和第四控制油口kz4交替出现压力油;或者Pressure oil passes through the second pressure port Pg and the first control port kz1, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve The valve v4 is in the reverse closed state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse connection. In the ON state, pressure oil alternately appears at the third control port kz3 and the fourth control port kz4; or
第二压力油口Pg和第二控制油口kz2有压力油通过,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4均处于反向关闭状态,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8均处于反向接通状态,第三控制油口kz3和第四控制油口kz4交替出现压力油。Pressure oil passes through the second pressure port Pg and the second control port kz2, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve. The valve v4 is in the reverse closed state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8 are all in the reverse connection. In the ON state, the third control oil port kz3 and the fourth control oil port kz4 alternately appear pressure oil.
在第一压力油口Pd和第二压力油口Pg作用下,液控单向阀v1至v8均处于反向接通状态,若第一控制油口kz1,第二控制油口kz2,第三控制油口kz3和第四控制油口kz4均无压力油通过,则无控制油流至各进油口p11,p12,p21,p22,p31,p32,p41和p42,第一三位四通换向阀1与第二三位四通换向阀2处于中位状态,泵送高压油在供油口P待命,系统处于无泵送状态。Under the action of the first pressure port Pd and the second pressure port Pg, the hydraulic control check valves v1 to v8 are in the reverse connection state. If the first control port kz1, the second control port kz2, and the third If there is no pressure oil through the control port kz3 and the fourth control port kz4, no control oil will flow to the oil inlets p11, p12, p21, p22, p31, p32, p41 and p42, the first three-position four-way change The reversing valve 1 and the second three-position four-way reversing valve 2 are in the neutral state, pumping high-pressure oil is on standby at the oil supply port P, and the system is in a non-pumping state.
低压泵送过程包括:The low pressure pumping process includes:
当仅有第一压力油口Pd、第一控制油口kz1和第三控制油口kz3有压力油通过时,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4均处于反向接通状态,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8处于反向关闭状态。第一控制油口kz1处控制油经第一液控单项阀v1流至第二三位四通换向阀2,第二三位四通换向阀2处于左位接通。第三控制油口kz3处压力油经第二液控单向阀v2流至第一滑阀3,第一滑阀3处于左位。供油口P输入的泵送高压油经第二三位四通换向阀2,第一滑阀3流至第一油缸7的有杆腔和第一插装阀5。此时第一插装阀控制油口P5为有压力油,第一插装阀5关闭。高压油推动第一油缸7活塞运动,第一油缸7的无杆腔的压力油作用在第二插装阀6和第二滑阀4。第二插装阀控制油口P6无压力油,第二插装阀6打开。第一油缸7的无杆腔的压力油经第二插装阀6进入第二油缸8的无杆腔,推动活塞运动。第二油缸8的有杆腔的压力油作用在第一插装阀5和第一滑阀3处。第一插装阀5处于关闭状态,第二油缸8的有杆腔的压力油经第一滑阀3至第二三位四通换向阀2,经第二三位四通换向阀2至排油口)输出。When only the first pressure port Pd, the first control port kz1 and the third control port kz3 have pressure oil passing through, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control valve The control check valve v3 and the fourth hydraulic control check valve v4 are both in the reverse connection state, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the The eight-liquid control check valve v8 is in the reverse closed state. The control oil at the first control oil port kz1 flows to the second three-position four-way reversing valve 2 through the first hydraulic control single valve v1, and the second three-position four-way reversing valve 2 is connected in the left position. The pressure oil at the third control oil port kz3 flows to the first spool valve 3 through the second hydraulic control check valve v2, and the first spool valve 3 is in the left position. The pumped high-pressure oil input from the oil supply port P flows through the second three-position four-way reversing valve 2 and the first slide valve 3 to the rod cavity of the first cylinder 7 and the first cartridge valve 5. At this time, the control oil port P5 of the first cartridge valve is pressurized oil, and the first cartridge valve 5 is closed. The high-pressure oil pushes the piston of the first oil cylinder 7 to move, and the pressure oil of the rodless cavity of the first oil cylinder 7 acts on the second cartridge valve 6 and the second slide valve 4. The second cartridge valve controls the pressure-free oil at port P6, and the second cartridge valve 6 opens. The pressure oil in the rodless cavity of the first oil cylinder 7 enters the rodless cavity of the second oil cylinder 8 through the second cartridge valve 6 to push the piston to move. The pressure oil in the rod cavity of the second cylinder 8 acts on the first cartridge valve 5 and the first slide valve 3. The first cartridge valve 5 is in the closed state, the pressure oil in the rod cavity of the second cylinder 8 passes through the first slide valve 3 to the second three-position four-way reversing valve 2, and through the second three-position four-way reversing valve 2. To the drain port) output.
当第一压力油口Pd,第一控制油口kz1和第四控制油口kz4为有压力油时,第四 控制油口kz4处压力油经第三液控单向阀v3流至第一滑阀3,第一滑阀3右位接通。供油口P输入的泵送高压油经第二三位四通换向阀2,第一滑阀3进入第二油缸8的有杆腔,高压油推动第二油缸8活塞运动。第二插装阀控制油口P6无压力油,第二插装阀6打开。第二油缸8的无杆腔中的压力油作用于第二插装阀6,经过第二插装阀6进入第一油缸7的无杆腔,推动第一油缸7活塞运动。第一油缸7的有杆腔中的压力油经过第一滑阀3和第二三位四通换向阀2至排油口T输出。When the first pressure port Pd, the first control port kz1 and the fourth control port kz4 are pressure oil, the pressure oil at the fourth control port kz4 flows to the first slide through the third hydraulic control check valve v3 Valve 3, the first spool valve 3 is connected to the right position. The pumped high-pressure oil input from the oil supply port P passes through the second three-position four-way reversing valve 2, and the first slide valve 3 enters the rod cavity of the second cylinder 8, and the high-pressure oil pushes the piston of the second cylinder 8 to move. The second cartridge valve controls the pressure-free oil at port P6, and the second cartridge valve 6 opens. The pressure oil in the rodless cavity of the second oil cylinder 8 acts on the second cartridge valve 6 and enters the rodless cavity of the first oil cylinder 7 through the second cartridge valve 6 to push the piston of the first oil cylinder 7 to move. The pressure oil in the rod cavity of the first oil cylinder 7 passes through the first slide valve 3 and the second three-position four-way reversing valve 2 to the oil discharge port T for output.
当第三控制油口kz3和第四控制油口kz4交替出现压力油时,实现第一油缸7和第二油缸8的连续运动,进而实现低压泵送。When pressure oil alternates between the third control oil port kz3 and the fourth control oil port kz4, the continuous movement of the first oil cylinder 7 and the second oil cylinder 8 is realized, thereby realizing low-pressure pumping.
在一些实施例中,高压泵送控制步骤包括:In some embodiments, the high-pressure pumping control step includes:
当仅有第二压力油口Pg,第一控制油口kz1和第三控制油口kz3有压力油通过时,第五液控单向阀v5、第六液控单向阀v6、第七液控单向阀v7和第八液控单向阀v8处于反向接通状态,第一液控单向阀v1、第二液控单向阀v2、第三液控单向阀v3和第四液控单向阀v4处于反向关闭状态。第一控制油口kz1处压力油经第五液控单向阀v5流至第一三位四通换向阀1,第三控制油口kz3处压力油经第六液控单向阀v6进入第二滑阀4,第二滑阀4左位接通。输入供油口P的泵送高压油经第一三位四通换向阀1,第二滑阀4流至第一油缸7的无杆腔和第二插装阀6处。此时第二插装阀控制油口P6为有压力油,第二插装阀6关闭。高压油推动第一油缸7活塞运动。第一油缸7的有杆腔中压力油流至第一插装阀5和第一滑阀3,第二三位四通换向阀2处。因为第一液控单向阀v1和第四液控单向阀v4均无压力油,第二三位四通换向阀2处于中位关闭状态。第一插装阀控制油口P5无压力油,第一插装阀5处于打开状态。第一油缸7的有杆腔中压力油流至第二油缸8的有杆腔推动第二油缸8活塞运动。第二油缸8的无杆腔中压力油流至第二插装阀6,第二滑阀4处,因第二插装阀控制油口P6为有压力油,第二插装阀6关闭,压力油经第二滑阀4和第一三位四通换向阀1流至排油口T输出。When there is only the second pressure port Pg, the first control port kz1 and the third control port kz3 have pressure oil passing through, the fifth hydraulic control check valve v5, the sixth hydraulic control check valve v6, and the seventh hydraulic control port The control check valve v7 and the eighth hydraulic control check valve v8 are in the reverse connection state, the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3 and the fourth hydraulic control check valve v3. The hydraulic control check valve v4 is in the reverse closed state. The pressure oil at the first control port kz1 flows through the fifth hydraulic control check valve v5 to the first three-position four-way reversing valve 1, and the pressure oil at the third control port kz3 enters through the sixth hydraulic control check valve v6 The second spool valve 4 and the second spool valve 4 are connected in the left position. The pumped high-pressure oil input to the oil supply port P flows through the first three-position four-way reversing valve 1 and the second slide valve 4 to the rodless cavity of the first cylinder 7 and the second cartridge valve 6. At this time, the second cartridge valve control port P6 is pressurized oil, and the second cartridge valve 6 is closed. The high-pressure oil pushes the piston of the first cylinder 7 to move. The pressure oil in the rod cavity of the first cylinder 7 flows to the first cartridge valve 5 and the first slide valve 3, and the second three-position four-way reversing valve 2. Because both the first hydraulic control check valve v1 and the fourth hydraulic control check valve v4 have no pressure oil, the second three-position four-way reversing valve 2 is in a closed state. The first cartridge valve controls oil port P5 without pressure oil, and the first cartridge valve 5 is in an open state. The pressure oil in the rod cavity of the first cylinder 7 flows to the rod cavity of the second cylinder 8 to push the piston of the second cylinder 8 to move. The pressure oil in the rodless cavity of the second cylinder 8 flows to the second cartridge valve 6 and the second slide valve 4. Because the second cartridge valve control port P6 is pressurized oil, the second cartridge valve 6 is closed. The pressure oil flows through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T for output.
当第四控制油口kz4为有压力油时,经第七液控单向阀v7输出压力油给第二滑阀4,第二滑阀4右位接通。输入供油口P的泵送高压油经第一三位四通换向阀1和第二滑阀4进入第二油缸8的无杆腔,推动第二油缸8活塞运动。第二油缸8的有杆腔中的压力油经过第一插装阀5进入第一油缸7的有杆腔,推动第一油缸7活塞运动。第一油缸7的无杆腔中的压力油经过第二滑阀4和第一三位四通换向阀1至排油口T输出。When the fourth control oil port kz4 is pressure oil, the pressure oil is output to the second slide valve 4 through the seventh hydraulic control check valve v7, and the second slide valve 4 is connected to the right. The pumped high-pressure oil input into the oil supply port P enters the rodless cavity of the second cylinder 8 through the first three-position four-way reversing valve 1 and the second slide valve 4, and pushes the piston of the second cylinder 8 to move. The pressure oil in the rod cavity of the second oil cylinder 8 enters the rod cavity of the first oil cylinder 7 through the first cartridge valve 5 to push the piston of the first oil cylinder 7 to move. The pressure oil in the rodless cavity of the first oil cylinder 7 passes through the second slide valve 4 and the first three-position four-way reversing valve 1 to the oil discharge port T and is output.
当第三控制油口kz3和第四控制油口kz4交替出现压力油时,实现第一油缸7和第二油缸8的连续运动,进而实现高压泵送。When pressure oil alternates between the third control oil port kz3 and the fourth control oil port kz4, the continuous movement of the first oil cylinder 7 and the second oil cylinder 8 is realized, thereby realizing high-pressure pumping.
本公开实施例中,液压系统包括四个滑阀(即第一三位四通换向阀1,第二三位四通换向阀2,第一滑阀3和第二滑阀4)、4组液控单向阀(第一液控单向阀v1,第二液控单向阀v2,第三液控单向阀v3,第四液控单向阀v4,第五液控单向阀v5,第六液控单向阀v6,第七液控单向阀v7和第八液控单向阀v8)与两个插装阀(第一插装阀5和第二插装阀6)。In the embodiment of the present disclosure, the hydraulic system includes four spool valves (ie, the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3 and the second spool valve 4), 4 groups of hydraulic control check valves (the first hydraulic control check valve v1, the second hydraulic control check valve v2, the third hydraulic control check valve v3, the fourth hydraulic control check valve v4, the fifth hydraulic control check valve Valve v5, the sixth hydraulic control check valve v6, the seventh hydraulic control check valve v7 and the eighth hydraulic control check valve v8) and two cartridge valves (the first cartridge valve 5 and the second cartridge valve 6) ).
四个滑阀的阀芯的布置方式可以为:The arrangement of the spools of the four spool valves can be:
四个滑阀(即第一三位四通换向阀1,第二三位四通换向阀2,第一滑阀3,第二滑阀4)阀芯平铺布置,控制机构(即四组液控单向阀)两端分布;或者Four spool valves (ie, the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3, the second spool valve 4) spools are laid out flat, and the control mechanism (ie Four sets of hydraulically controlled check valves) are distributed at both ends; or
四个滑阀(即第一三位四通换向阀1,第二三位四通换向阀2,第一滑阀3,第二滑阀4)阀芯前后两层布置,控制机构(即四组液控单向阀)一端布置。The four spool valves (ie the first three-position four-way reversing valve 1, the second three-position four-way reversing valve 2, the first spool valve 3, the second spool valve 4) are arranged in two layers before and after the valve core, and the control mechanism ( That is, four groups of hydraulically controlled one-way valves are arranged at one end.
此液压系统的工作逻辑(按图1和图2符号)如下:The working logic of this hydraulic system (according to the symbols in Figure 1 and Figure 2) is as follows:
低压泵送(油缸小腔进油)逻辑关系为:第一压力油口Pd一直通压力油,第一控制油口kz1或第二控制油口kz2一直通压力油,第三控制油口kz3、第四控制油口kz4交替作用高压油,第二压力油口Pg不作用压力油。The logic relationship of low pressure pumping (oil in the small cavity of the cylinder) is: the first pressure port Pd is always connected to the pressure oil, the first control port kz1 or the second control port kz2 is always connected to the pressure oil, and the third control port kz3, The fourth control port kz4 acts on high pressure oil alternately, and the second pressure port Pg does not act on pressure oil.
高压泵送(油缸大腔进油)逻辑关系:第二压力油口Pg一直通压力油,第一控制油口kz1或第二控制油口kz2一直通压力油,第三控制油口kz3,第四控制油口kz4交替作用高压油,第一压力油口Pd不作用压力油。The logic relationship of high pressure pumping (oil in the large cavity of the oil cylinder): the second pressure port Pg is always connected to the pressure oil, the first control port kz1 or the second control port kz2 is always connected to the pressure oil, the third control port kz3, the first The four control ports kz4 act as high pressure oil alternately, and the first pressure port Pd does not act as pressure oil.
本公开以上实施例能达到以下效果至少之一:The above embodiments of the present disclosure can achieve at least one of the following effects:
本公开实施例的高低压自动切换控制逻辑装置包括由四组液控单向阀、控制油口组件及两个插装阀控制油口组成的控制逻辑,液压阀内部控制,减少电磁阀数目及管路数目,易于集成,节省空间。The high and low pressure automatic switching control logic device of the embodiment of the present disclosure includes a control logic composed of four sets of hydraulic control check valves, a control port assembly and two cartridge valve control ports. The hydraulic valve is internally controlled to reduce the number of solenoid valves and The number of pipelines is easy to integrate and save space.
本公开实施例的高低压自动切换控制逻辑系统,包括液压系统和高低压自动切换控制逻辑装置,通过前述低压泵送(油缸小腔进油)逻辑关系和高压泵送(油缸大腔进油)逻辑关系,从整体上解决低压泵送和高压泵送。The high-low pressure automatic switching control logic system of the embodiment of the present disclosure includes a hydraulic system and a high-low pressure automatic switching control logic device, through the aforementioned low-pressure pumping (oil in a small cavity of a cylinder) logic relationship and high pressure pumping (oil in a large cavity of a cylinder) Logical relationship to solve low-pressure pumping and high-pressure pumping as a whole.
本公开实施例的高低压自动切换控制逻辑系统的控制方法,通过设计一种具有新的控制逻辑的高低压切换系统使得混凝土泵在短时间内轻松实现低压到高压的切换(或高压到低压的切换)从而提升混凝土泵的施工效率、降低工人的施工强度,提升混凝土泵的整体性能。以上所述仅是本公开的优选实施方式,应当指出,对于本技术 领域的普通技术人员来说,在不脱离本公开技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本公开的保护范围。The control method of the high and low pressure automatic switching control logic system of the embodiment of the present disclosure, by designing a high and low pressure switching system with new control logic, enables the concrete pump to easily switch from low pressure to high pressure (or high pressure to low pressure) in a short time. Switch) so as to improve the construction efficiency of the concrete pump, reduce the construction intensity of workers, and improve the overall performance of the concrete pump. The above are only the preferred embodiments of the present disclosure. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present disclosure, several improvements and modifications can be made. These improvements and modifications It should also be regarded as the protection scope of the present disclosure.

Claims (11)

  1. 一种高低压自动切换控制逻辑装置,包括第一控制逻辑单元、第二控制逻辑单元和控制油口组件;其中A high and low voltage automatic switching control logic device, comprising a first control logic unit, a second control logic unit and a control oil port assembly; wherein
    所述第一控制逻辑单元通过所述控制油口组件与所述第二控制逻辑单元相连接;The first control logic unit is connected to the second control logic unit through the control oil port assembly;
    所述控制油口组件包括第一控制油口(kz1)、第二控制油口(kz2)、第三控制油口(kz3)和第四控制油口(kz4);The control oil port assembly includes a first control oil port (kz1), a second control oil port (kz2), a third control oil port (kz3), and a fourth control oil port (kz4);
    所述第一控制逻辑单元包括第一压力油口(Pd)、第一液控单向阀(v1)、第二液控单向阀(v2)、第三液控单向阀(v3)、第四液控单向阀(v4)和第一插装阀控制油口(P5),所述第一压力油口(Pd)分别连接所述第一插装阀控制油口(P5)、所述第一液控单向阀(v1)的控制油路、所述第二液控单向阀(v2)的控制油路、所述第三液控单向阀(v3)的控制油路和所述第四液控单向阀(v4)的控制油路;The first control logic unit includes a first pressure oil port (Pd), a first hydraulic control check valve (v1), a second hydraulic control check valve (v2), a third hydraulic control check valve (v3), The fourth hydraulic control check valve (v4) and the first cartridge valve control port (P5), the first pressure port (Pd) is respectively connected to the first cartridge valve control port (P5), The control oil circuit of the first hydraulic control check valve (v1), the control oil circuit of the second hydraulic control check valve (v2), the control oil circuit of the third hydraulic control check valve (v3) and The control oil circuit of the fourth hydraulic control check valve (v4);
    所述第二控制逻辑单元包括第二压力油口(Pg)、第五液控单向阀(v5)、第六液控单向阀(v6)、第七液控单向阀(v7)、第八液控单向阀(v8)和第二插装阀控制油口(P6),所述第二压力油口(Pg)分别连接所述第二插装阀控制油口(P6)、所述第五液控单向阀(v5)的控制油路、所述第六液控单向阀(v6)的控制油路、所述第七液控单向阀(v7)的控制油路和所述第八液控单向阀(v8)的控制油路;和The second control logic unit includes a second pressure port (Pg), a fifth hydraulic control check valve (v5), a sixth hydraulic control check valve (v6), a seventh hydraulic control check valve (v7), The eighth hydraulic control check valve (v8) and the second cartridge valve control port (P6), the second pressure port (Pg) is respectively connected to the second cartridge valve control port (P6), The control oil circuit of the fifth hydraulic control check valve (v5), the control oil circuit of the sixth hydraulic control check valve (v6), the control oil circuit of the seventh hydraulic control check valve (v7) and The control oil circuit of the eighth hydraulic control check valve (v8); and
    所述第一控制油口(kz1)分别接所述第一液控单向阀(v1)的出油口和所述第五液控单向阀(v5)的出油口,所述第二控制油口(kz2)分别接所述第四液控单向阀(v4)的出油口和所述第八液控单向阀(v8)的出油口,所述第三控制油口(kz3)分别接所述第二液控单向阀(v2)的出油口和所述第六液控单向阀(v6)的出油口,所述第四控制油口(kz4)分别接所述第三液控单向阀(v3)的出油口和所述第七液控单向阀(v7)的出油口。The first control oil port (kz1) is respectively connected to the oil outlet of the first hydraulic control check valve (v1) and the oil outlet of the fifth hydraulic control check valve (v5), and the second The control oil port (kz2) is respectively connected to the oil outlet of the fourth hydraulic control check valve (v4) and the oil outlet of the eighth hydraulic control check valve (v8). The third control oil port ( kz3) are respectively connected to the oil outlet of the second hydraulic control check valve (v2) and the oil outlet of the sixth hydraulic control check valve (v6), and the fourth control oil port (kz4) is respectively connected to The oil outlet of the third hydraulic control check valve (v3) and the oil outlet of the seventh hydraulic control check valve (v7).
  2. 一种高低压自动切换控制逻辑系统,包括液压系统和权利要求1所述的高低压自动切换控制逻辑装置;其中A high and low pressure automatic switching control logic system, comprising a hydraulic system and the high and low pressure automatic switching control logic device of claim 1; wherein
    所述液压系统的油口分别接所述第一控制逻辑单元和所述第二控制逻辑单元;The oil ports of the hydraulic system are respectively connected to the first control logic unit and the second control logic unit;
    所述液压系统包括第一三位四通换向阀(1)、第二三位四通换向阀(2)、第一滑阀(3)、第二滑阀(4)、第一插装阀(5)、第二插装阀(6)、第一油缸(7)和第二油缸(8),其中所述第一三位四通换向阀(1)、所述第二三位四通换向阀(2)、 所述第一滑阀(3)和所述第二滑阀(4)均为滑阀;The hydraulic system includes a first three-position four-way reversing valve (1), a second three-position four-way reversing valve (2), a first slide valve (3), a second slide valve (4), a first plug Installed valve (5), second cartridge valve (6), first oil cylinder (7) and second oil cylinder (8), wherein said first three-position four-way reversing valve (1), said second three Position four-way reversing valve (2), the first spool valve (3) and the second spool valve (4) are all spool valves;
    所述第一插装阀(5)分别接所述第一油缸(7)的有杆腔、所述第二油缸(8)的有杆腔和所述第一滑阀(3),所述第一滑阀(3)与所述第二三位四通换向阀(2)连接;The first cartridge valve (5) is respectively connected to the rod cavity of the first oil cylinder (7), the rod cavity of the second oil cylinder (8) and the first slide valve (3). The first slide valve (3) is connected with the second three-position four-way reversing valve (2);
    所述第二插装阀(6)分别接所述第一油缸(7)的无杆腔、所述第二油缸(8)的无杆腔和所述第二滑阀(4),所述第二滑阀(4)与所述第一三位四通换向阀(1)连接;和The second cartridge valve (6) is respectively connected to the rodless cavity of the first oil cylinder (7), the rodless cavity of the second oil cylinder (8) and the second slide valve (4), the The second slide valve (4) is connected to the first three-position four-way reversing valve (1); and
    所述第一三位四通换向阀(1)、所述第二三位四通换向阀(2)通过供油口(P)外接泵送高压油。The first three-position four-way reversing valve (1) and the second three-position four-way reversing valve (2) externally pump high-pressure oil through an oil supply port (P).
  3. 根据权利要求2所述的高低压自动切换控制逻辑系统,其中The high and low voltage automatic switching control logic system according to claim 2, wherein
    所述第一三位四通换向阀(1)、所述第二三位四通换向阀(2)、所述第一滑阀(3)和所述第二滑阀(4)的阀芯呈平铺布置,所述第一液控单向阀(v1)、第二液控单向阀(v2)、第三液控单向阀(v3)、第四液控单向阀(v4)、第五液控单向阀(v5)、第六液控单向阀(v6)、第七液控单向阀(v7)和第八液控单向阀(v8)构成四组液控单向阀呈两端分布;或者The first three-position four-way reversing valve (1), the second three-position four-way reversing valve (2), the first spool valve (3) and the second spool valve (4) The spool is laid out flat, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2), the third hydraulic control check valve (v3), and the fourth hydraulic control check valve (v3) v4), the fifth hydraulic control check valve (v5), the sixth hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) constitute four groups of liquid The control check valve is distributed at both ends; or
    所述第一三位四通换向阀(1)、所述第二三位四通换向阀(2)、所述第一滑阀(3)和所述第二滑阀(4)的阀芯呈前后两层布置,所述第一液控单向阀(v1)、第二液控单向阀(v2)、第三液控单向阀(v3)、第四液控单向阀(v4)、第五液控单向阀(v5)、第六液控单向阀(v6)、第七液控单向阀(v7)和第八液控单向阀(v8)构成四组液控单向阀呈一端布置。The first three-position four-way reversing valve (1), the second three-position four-way reversing valve (2), the first spool valve (3) and the second spool valve (4) The spool is arranged in two layers, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2), the third hydraulic control check valve (v3), and the fourth hydraulic control check valve (v4), the fifth hydraulic control check valve (v5), the sixth hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) constitute four groups The hydraulic control check valve is arranged at one end.
  4. 根据权利要求2或3所述的一种高低压自动切换控制逻辑系统,其中,A high and low voltage automatic switching control logic system according to claim 2 or 3, wherein:
    所述第一三位四通换向阀(1)分别接所述第五液控单向阀(v5)的进油口(P11)和所述第八液控单向阀(v8)的进油口(P12);The first three-position four-way reversing valve (1) is respectively connected to the oil inlet (P11) of the fifth hydraulic control check valve (v5) and the inlet of the eighth hydraulic control check valve (v8). Oil port (P12);
    所述第二三位四通换向阀(2)分别接所述第一液控单向阀(v1)的进油口(P21)和所述第四液控单向阀(v4)的进油口(P22);The second three-position four-way reversing valve (2) is respectively connected to the oil inlet (P21) of the first hydraulic control check valve (v1) and the inlet of the fourth hydraulic control check valve (v4). Oil port (P22);
    所述第一滑阀(3)分别接所述第二液控单向阀(v2)的进油口(P31)和所述第三液控单向阀(v3)的进油口(P32);The first slide valve (3) is respectively connected to the oil inlet (P31) of the second hydraulic control check valve (v2) and the oil inlet (P32) of the third hydraulic control check valve (v3) ;
    所述第二滑阀(4)分别接所述第六液控单向阀(v6)的进油口(P41)和所述第 七液控单向阀(v7)的进油口(P42);The second slide valve (4) is respectively connected to the oil inlet (P41) of the sixth hydraulic control check valve (v6) and the oil inlet (P42) of the seventh hydraulic control check valve (v7) ;
    所述第一插装阀(5)通过所述第一插装阀控制油口(P5)连接所述第一压力油口(Pd);和The first cartridge valve (5) is connected to the first pressure oil port (Pd) through the first cartridge valve control oil port (P5); and
    所述第二插装阀(6)通过所述第二插装阀控制油口(P6)连接所述第二压力油口(Pg)。The second cartridge valve (6) is connected to the second pressure oil port (Pg) through the second cartridge valve control oil port (P6).
  5. 根据权利要求4所述的一种高低压自动切换控制逻辑系统,其中,低压泵送的一个循环油路包括:A high and low pressure automatic switching control logic system according to claim 4, wherein a circulating oil circuit for low pressure pumping comprises:
    输入供油口(P)的泵送高压油依次经所述第二三位四通换向阀(2)和所述第一滑阀(3)进入所述第一油缸(7)的有杆腔,所述第一油缸(7)的无杆腔中的压力油经过所述第二插装阀(6)进入所述第二油缸(8)的无杆腔,所述第二油缸(8)的有杆腔中的压力油经过所述第一滑阀(3)和所述第二三位四通换向阀(2)至排油口(T)输出;和The pumped high-pressure oil input to the oil supply port (P) sequentially enters the rod of the first oil cylinder (7) through the second three-position four-way reversing valve (2) and the first slide valve (3) The pressure oil in the rodless cavity of the first oil cylinder (7) enters the rodless cavity of the second oil cylinder (8) through the second cartridge valve (6), and the second oil cylinder (8) The pressure oil in the rod cavity of) passes through the first slide valve (3) and the second three-position four-way reversing valve (2) to the oil discharge port (T); and
    位于供油口(P)的泵送高压油依次经过所述第二三位四通换向阀(2)和所述第一滑阀(3)进入所述第二油缸(8)的有杆腔,所述第二油缸(8)的无杆腔中的压力油经过所述第二插装阀(6)进入所述第一油缸(7)的无杆腔,所述第一油缸(7)的有杆腔中的压力油经过所述第一滑阀(3)和所述第二三位四通换向阀(2)至排油口(T)输出。The pumped high-pressure oil at the oil supply port (P) sequentially passes through the second three-position four-way reversing valve (2) and the first slide valve (3) into the rod of the second cylinder (8) The pressure oil in the rodless cavity of the second oil cylinder (8) enters the rodless cavity of the first oil cylinder (7) through the second cartridge valve (6), and the first oil cylinder (7) The pressure oil in the rod cavity of) passes through the first slide valve (3) and the second three-position four-way reversing valve (2) to the oil discharge port (T).
  6. 根据权利要求5所述的一种高低压自动切换控制逻辑系统,其中,所述低压泵送的一个循环油路还包括:The high-low-pressure automatic switching control logic system according to claim 5, wherein a circulating oil circuit for the low-pressure pumping further comprises:
    所述第一压力油口(Pd)和所述第一控制油口(kz1)有压力油通过,所述第一液控单向阀(v1)、所述第二液控单向阀(v2)、所述第三液控单向阀(v3)和所述第四液控单向阀(v4)均处于反向接通状态,所述第五液控单向阀(v5)、所述第六液控单向阀(v6)、所述第七液控单向阀(v7)和所述第八液控单向阀(v8)均处于反向关闭状态,所述第三控制油口(kz3)、所述第四控制油口(kz4)交替出现压力油;或者The first pressure oil port (Pd) and the first control oil port (kz1) have pressure oil passing through, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2) ), the third hydraulic control check valve (v3) and the fourth hydraulic control check valve (v4) are both in reverse connected state, the fifth hydraulic control check valve (v5), the The sixth hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are all in a reverse closed state, and the third control oil port (kz3). Pressure oil alternately appears at the fourth control oil port (kz4); or
    所述第一压力油口(Pd)和所述第二控制油口(kz2)有压力油通过,所述第一液控单向阀(v1)、所述第二液控单向阀(v2)、所述第三液控单向阀(v3)和所述第四液控单向阀(v4)均处于反向接通状态,所述第五液控单向阀(v5)、所述第六 液控单向阀(v6)、所述第七液控单向阀(v7)和所述第八液控单向阀(v8)均处于反向关闭状态,所述第三控制油口(kz3)和所述第四控制油口(kz4)交替出现压力油。The first pressure oil port (Pd) and the second control oil port (kz2) have pressure oil passing through, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2) ), the third hydraulic control check valve (v3) and the fourth hydraulic control check valve (v4) are both in reverse connected state, the fifth hydraulic control check valve (v5), the The sixth hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are all in a reverse closed state, and the third control oil port (kz3) and the fourth control oil port (kz4) alternately appear pressure oil.
  7. 根据权利要求4所述的一种高低压自动切换控制逻辑系统,其中,高压泵送的一个循环油路包括:A high and low pressure automatic switching control logic system according to claim 4, wherein a circulating oil circuit for high pressure pumping comprises:
    输入供油口(P)的泵送高压油依次经所述第一三位四通换向阀(1)和所述第二滑阀(4)进入所述第一油缸(7)的无杆腔,所述第一油缸(7)的有杆腔中的压力油经过所述第一插装阀(5)进入所述第二油缸(8)的有杆腔,所述第二油缸(8)的无杆腔中的压力油经过所述第二滑阀(4)和所述第一三位四通换向阀(1)至排油口(T)输出;和The pumped high-pressure oil input to the oil supply port (P) sequentially enters the rodless of the first oil cylinder (7) through the first three-position four-way reversing valve (1) and the second slide valve (4) The pressure oil in the rod cavity of the first oil cylinder (7) enters the rod cavity of the second oil cylinder (8) through the first cartridge valve (5), and the second oil cylinder (8) The pressure oil in the rodless cavity of) passes through the second slide valve (4) and the first three-position four-way reversing valve (1) to the oil discharge port (T); and
    位于供油口(P)的泵送高压油依次经过所述第一三位四通换向阀(1)和所述第二滑阀(4)进入所述第二油缸(8)的无杆腔,所述第二油缸(8)的有杆腔中的压力油经过所述第一插装阀(5)进入所述第一油缸(7)的有杆腔,所述第一油缸(7)的无杆腔中的压力油经过所述第二滑阀(4)和所述第一三位四通换向阀(1)至排油口(T)输出。The pumped high-pressure oil at the oil supply port (P) sequentially passes through the first three-position four-way reversing valve (1) and the second slide valve (4) into the rodless of the second oil cylinder (8) The pressure oil in the rod cavity of the second oil cylinder (8) enters the rod cavity of the first oil cylinder (7) through the first cartridge valve (5), and the first oil cylinder (7) The pressure oil in the rodless cavity of) passes through the second slide valve (4) and the first three-position four-way reversing valve (1) to the oil discharge port (T).
  8. 根据权利要求7所述的一种高低压自动切换控制逻辑系统,其中,所述高压泵送的一个循环油路还包括:The high-low-pressure automatic switching control logic system according to claim 7, wherein a circulating oil circuit for the high-pressure pumping further comprises:
    所述第二压力油口(Pg)和所述第一控制油口(kz1)有压力油通过,所述第一液控单向阀(v1)、所述第二液控单向阀(v2)、所述第三液控单向阀(v3)和所述第四液控单向阀(v4)均处于反向关闭状态,所述第五液控单向阀(v5)、所述第六液控单向阀(v6)、所述第七液控单向阀(v7)和所述第八液控单向阀(v8)均处于反向接通状态,所述第三控制油口(kz3)、所述第四控制油口(kz4)交替出现压力油;或者The second pressure oil port (Pg) and the first control oil port (kz1) have pressure oil passing through, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2) ), the third hydraulic control check valve (v3) and the fourth hydraulic control check valve (v4) are both in a reverse closed state, the fifth hydraulic control check valve (v5), the first The six hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are all in the reverse connection state, and the third control oil port (kz3). Pressure oil alternately appears at the fourth control oil port (kz4); or
    所述第二压力油口(Pg)和所述第二控制油口(kz2)有压力油通过,所述第一液控单向阀(v1)、所述第二液控单向阀(v2)、所述第三液控单向阀(v3)和所述第四液控单向阀(v4)均处于反向关闭状态,所述第五液控单向阀(v5)、所述第六液控单向阀(v6)、所述第七液控单向阀(v7)和所述第八液控单向阀(v8)均处于反向接通状态,所述第三控制油口(kz3)、所述第四控制油口(kz4)交替出现压力 油。The second pressure oil port (Pg) and the second control oil port (kz2) have pressure oil passing through, the first hydraulic control check valve (v1), the second hydraulic control check valve (v2) ), the third hydraulic control check valve (v3) and the fourth hydraulic control check valve (v4) are both in a reverse closed state, the fifth hydraulic control check valve (v5), the first The six hydraulic control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are all in the reverse connection state, and the third control oil port (kz3). Pressure oil alternately appears at the fourth control oil port (kz4).
  9. 一种基于权利要求2至8中任一项所述的高低压自动切换控制逻辑系统的控制方法,包括:A control method based on the high and low voltage automatic switching control logic system according to any one of claims 2 to 8, comprising:
    低压泵送控制步骤;和Low-pressure pumping control steps; and
    高压泵送控制步骤。High-pressure pumping control steps.
  10. 根据权利要求9所述的一种高低压自动切换控制逻辑系统的控制方法,其中,所述低压泵送控制步骤包括:The control method of a high and low pressure automatic switching control logic system according to claim 9, wherein the low pressure pumping control step comprises:
    当仅有第一压力油口(Pd)、第一控制油口(kz1)和第三控制油口(kz3)有压力油通过时,第一液控单向阀(v1)、第二液控单向阀(v2)、第三液控单向阀(v3)和第四液控单向阀(v4)均处于反向接通状态,第五液控单向阀(v5)、第六液控单向阀(v6)、第七液控单向阀(v7)和第八液控单向阀(v8)处于反向关闭状态,第一控制油口(kz1)处控制油经第一液控单项阀(v1)流至第二三位四通换向阀(2)左位,第三控制油口(kz3)处压力油经第二液控单向阀(v2)流至第一滑阀(3)左位,供油口(P)输入的泵送高压油经第二三位四通换向阀(2)和第一滑阀(3)流至第一油缸(7)的有杆腔和第一插装阀(5),此时第一插装阀控制油口(P5)为有压力油,第一插装阀(5)关闭,高压油推动第一油缸(7)活塞运动,第一油缸(7)的无杆腔的压力油作用在第二插装阀(6)和第二滑阀(4),第二插装阀控制油口(P6)无压力油,第二插装阀(6)打开,第一油缸(7)的无杆腔的压力油经第二插装阀(6)进入第二油缸(8)的无杆腔,推动活塞运动,第二油缸(8)的有杆腔的压力油作用在第一插装阀(5)和第一滑阀(3)处,第一插装阀(5)处于关闭状态,第二油缸(8)的有杆腔的压力油经第一滑阀(3)至第二三位四通换向阀(2),经第二三位四通换向阀(2)至排油口(T)输出;When only the first pressure port (Pd), the first control port (kz1) and the third control port (kz3) have pressure oil passing through, the first hydraulic control check valve (v1), the second hydraulic control The one-way valve (v2), the third hydraulic-controlled one-way valve (v3) and the fourth hydraulic-controlled one-way valve (v4) are all in the reverse connection state. The fifth hydraulic-controlled one-way valve (v5), the sixth hydraulic The control check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are in the reverse closed state, and the control oil at the first control port (kz1) passes through the first liquid The control single valve (v1) flows to the left position of the second three-position four-way reversing valve (2), and the pressure oil at the third control port (kz3) flows to the first slide through the second hydraulic control check valve (v2) The valve (3) is in the left position, and the pumped high-pressure oil input from the oil supply port (P) flows through the second three-position four-way reversing valve (2) and the first slide valve (3) to the first cylinder (7). The rod cavity and the first cartridge valve (5). At this time, the control oil port (P5) of the first cartridge valve is pressurized oil, the first cartridge valve (5) is closed, and the high pressure oil pushes the piston of the first cylinder (7) Movement, the pressure oil in the rodless cavity of the first cylinder (7) acts on the second cartridge valve (6) and the second slide valve (4), the second cartridge valve controls the port (P6) without pressure oil, The second cartridge valve (6) is opened, and the pressure oil in the rodless cavity of the first cylinder (7) enters the rodless cavity of the second cylinder (8) through the second cartridge valve (6), pushing the piston to move, and the second cylinder (8) The pressure oil with the rod cavity acts on the first cartridge valve (5) and the first slide valve (3), the first cartridge valve (5) is in the closed state, and the second cylinder (8) has The pressure oil in the rod cavity is output through the first slide valve (3) to the second three-position four-way reversing valve (2), and the second three-position four-way reversing valve (2) to the oil discharge port (T);
    当第一压力油口(Pd),第一控制油口(kz1)和第四控制油口(kz4)为有压力油时,第四控制油口(kz4)处压力油经第三液控单向阀(v3)流至第一滑阀(3)右位,供油口(P)输入的泵送高压油经第二三位四通换向阀(2)和第一滑阀(3)进入第二油缸(8)的有杆腔,高压油推动第二油缸(8)活塞运动,第二插装阀控制油口(P6)无压力油,第二插装阀(6)打开,第二油缸(8)的无杆腔中的压力油作用于第二插装阀(6),经过第二插装阀(6)进入第一油缸(7)的无杆腔,推动第一 油缸(7)活塞运动,所述第一油缸(7)的有杆腔中的压力油经过第一滑阀(3)和第二三位四通换向阀(2)至排油口(T)输出;When the first pressure port (Pd), the first control port (kz1) and the fourth control port (kz4) are pressure oil, the pressure oil at the fourth control port (kz4) passes through the third hydraulic control unit The direction valve (v3) flows to the right position of the first spool valve (3), and the pumped high-pressure oil input from the oil supply port (P) passes through the second three-position four-way reversing valve (2) and the first spool valve (3) Enter the rod cavity of the second cylinder (8), the high pressure oil pushes the piston of the second cylinder (8), the second cartridge valve controls the oil port (P6) without pressure oil, the second cartridge valve (6) opens, and the second cartridge valve (6) opens. The pressure oil in the rodless cavity of the second cylinder (8) acts on the second cartridge valve (6), passes through the second cartridge valve (6) and enters the rodless cavity of the first cylinder (7), pushing the first cylinder ( 7) The piston moves, the pressure oil in the rod cavity of the first oil cylinder (7) passes through the first slide valve (3) and the second three-position four-way reversing valve (2) to the oil discharge port (T) ;
    当第三控制油口(kz3)和第四控制油口(kz4)交替出现压力油时,实现第一油缸(7)、第二油缸(8)的连续运动,进而实现低压泵送。When pressure oil alternately appears at the third control oil port (kz3) and the fourth control oil port (kz4), the continuous movement of the first oil cylinder (7) and the second oil cylinder (8) is realized, thereby realizing low-pressure pumping.
  11. 根据权利要求9所述的一种高低压自动切换控制逻辑系统的控制方法,其中,所述高压泵送控制步骤包括:The control method of a high and low pressure automatic switching control logic system according to claim 9, wherein the high pressure pumping control step comprises:
    当仅有第二压力油口(Pg),第一控制油口(kz1)和第三控制油口(kz3)有压力油通过时,第五液控单向阀(v5)、第六液控单向阀(v6)、第七液控单向阀(v7)和第八液控单向阀(v8)处于反向接通状态,第一液控单向阀(v1)、第二液控单向阀(v2)、第三液控单向阀(v3)和第四液控单向阀(v4)处于反向关闭状态,第一控制油口(kz1)处压力油经第五液控单向阀(v5)流至第一三位四通换向阀(1),第三控制油口(kz3)处压力油经第六液控单向阀(v6)进入第二滑阀(4)左位,输入供油口(P)的泵送高压油经第一三位四通换向阀(1)和第二滑阀(4)流至第一油缸(7)的无杆腔和第二插装阀(6)处,此时第二插装阀控制油口(P6)为有压力油,第二插装阀(6)关闭,高压油推动第一油缸(7)活塞运动,第一油缸(7)的有杆腔中压力油流至第一插装阀(5)和第一滑阀(3),第二三位四通换向阀(2)处,因为第一液控单向阀(v1)和第四液控单向阀(v4)均无压力油,第二三位四通换向阀(2)处于中位关闭状态,第一插装阀控制油口(P5)无压力油,第一插装阀(5)处于打开状态,第一油缸(7)的有杆腔中压力油流至第二油缸(8)的有杆腔推动第二油缸(8)活塞运动,第二油缸(8)的无杆腔中压力油流至第二插装阀(6)和第二滑阀(4)处,因第二插装阀控制油口(P6)为有压力油,第二插装阀(6)关闭,压力油经第二滑阀(4)和第一三位四通换向阀(1)流至排油口(T)输出;When only the second pressure port (Pg), the first control port (kz1) and the third control port (kz3) have pressure oil passing through, the fifth hydraulic control check valve (v5) and the sixth hydraulic control The check valve (v6), the seventh hydraulic control check valve (v7) and the eighth hydraulic control check valve (v8) are in the reverse connection state. The first hydraulic control check valve (v1), the second hydraulic control The one-way valve (v2), the third hydraulic-controlled one-way valve (v3) and the fourth hydraulic-controlled one-way valve (v4) are in the reverse closed state, and the pressure oil at the first control port (kz1) is controlled by the fifth hydraulic The check valve (v5) flows to the first three-position four-way reversing valve (1), and the pressure oil at the third control port (kz3) enters the second slide valve (4) through the sixth hydraulic control check valve (v6) ) In the left position, the pumped high-pressure oil input to the oil supply port (P) flows through the first three-position four-way reversing valve (1) and the second slide valve (4) to the rodless cavity and At the second cartridge valve (6), the second cartridge valve control port (P6) is pressurized oil at this time, the second cartridge valve (6) is closed, and the high pressure oil pushes the piston of the first cylinder (7) to move, The pressure oil in the rod cavity of the first cylinder (7) flows to the first cartridge valve (5) and the first slide valve (3), and the second three-position four-way reversing valve (2), because the first fluid The control check valve (v1) and the fourth hydraulic control check valve (v4) have no pressure oil, the second three-position four-way reversing valve (2) is in the closed state, and the first cartridge valve controls the oil port ( P5) There is no pressure oil, the first cartridge valve (5) is open, the pressure oil in the rod cavity of the first cylinder (7) flows to the rod cavity of the second cylinder (8) to push the second cylinder (8) The piston moves, the pressure oil in the rodless cavity of the second cylinder (8) flows to the second cartridge valve (6) and the second slide valve (4), because the second cartridge valve control oil port (P6) is Pressurized oil, the second cartridge valve (6) is closed, the pressurized oil flows through the second slide valve (4) and the first three-position four-way reversing valve (1) to the oil discharge port (T) for output;
    当第四控制油口(kz4)为有压力油时,经第七液控单向阀(v7)输出压力油给第二滑阀(4)右位,输入供油口(P)的泵送高压油经第一三位四通换向阀(1),第二滑阀(4)进入第二油缸(8)的无杆腔,推动第二油缸(8)活塞运动,第二油缸(8)的有杆腔中的压力油经过第一插装阀(5)进入第一油缸(7)的有杆腔,推动第一油缸(7)活塞运动,第一油缸(7)的无杆腔中的压力油经过第二滑阀(4)和第一三位四通换向阀(1)至排油口(T)输出;When the fourth control port (kz4) is pressure oil, the pressure oil is output to the right position of the second slide valve (4) through the seventh hydraulic control check valve (v7), and the pumping port (P) is input The high-pressure oil passes through the first three-position four-way reversing valve (1) and the second slide valve (4) into the rodless cavity of the second cylinder (8), pushing the piston of the second cylinder (8) to move, and the second cylinder (8) The pressure oil in the rod cavity of) enters the rod cavity of the first cylinder (7) through the first cartridge valve (5), pushing the piston of the first cylinder (7) to move, and the rodless cavity of the first cylinder (7) The pressure oil in the medium passes through the second slide valve (4) and the first three-position four-way reversing valve (1) to the oil discharge port (T);
    当第三控制油口(kz3)和第四控制油口(kz4)交替出现压力油时,实现第一油 缸(7)和第二油缸(8)的连续运动,进而实现高压泵送。When pressure oil alternates between the third control oil port (kz3) and the fourth control oil port (kz4), the continuous movement of the first oil cylinder (7) and the second oil cylinder (8) is realized, thereby realizing high-pressure pumping.
PCT/CN2020/133555 2020-03-04 2020-12-03 Device and system with control logic for automatically switching between high and low pressure, and control method therefor WO2021174931A1 (en)

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CN111322281A (en) * 2020-03-04 2020-06-23 徐州徐工施维英机械有限公司 High-low voltage automatic switching control logic device, system and control method thereof

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CN2166271Y (en) * 1993-02-26 1994-05-25 阳泉矿务局煤炭科学研究所 Multi-way liquid control link change valve
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