WO2021169804A1 - 鞋中底、鞋类制品、三维数据处理方法、3d打印方法 - Google Patents
鞋中底、鞋类制品、三维数据处理方法、3d打印方法 Download PDFInfo
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- WO2021169804A1 WO2021169804A1 PCT/CN2021/076251 CN2021076251W WO2021169804A1 WO 2021169804 A1 WO2021169804 A1 WO 2021169804A1 CN 2021076251 W CN2021076251 W CN 2021076251W WO 2021169804 A1 WO2021169804 A1 WO 2021169804A1
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- Prior art keywords
- foot pressure
- midsole
- foot
- data
- shoe
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
- A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/181—Resiliency achieved by the structure of the sole
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/181—Resiliency achieved by the structure of the sole
- A43B13/186—Differential cushioning region, e.g. cushioning located under the ball of the foot
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/1455—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form with special properties
- A43B7/147—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form with special properties for sick or disabled persons, e.g. persons having osteoarthritis or diabetes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2113/00—Details relating to the application field
- G06F2113/10—Additive manufacturing, e.g. 3D printing
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
Definitions
- This application relates to the technical field of footwear production, in particular to a shoe midsole for footwear products, footwear products, three-dimensional data processing methods, 3D printing methods, computer equipment and computer-readable storage media.
- footwear products provide protection for the feet of the human body.
- the structure of the footwear products that directly contact the feet affects the shock absorption and cushioning function of the feet, as well as the comfort of the human body and foot care.
- the structure of footwear products can also be used to achieve foot correction. For example, objects that need to reduce foot pain or disability, footwear products for foot correction require specific design, manufacturing, assembly and modification.
- the insole placed in the shoe is used as a means of decompression.
- the adjustment effect is not good for the user's specific personal physical condition and needs. It is aimed at the general population.
- the sole adjustment method for decompression is also based on empirical judgment and has low utility.
- the purpose of this application is to provide a shoe midsole, a shoe product, a three-dimensional data processing method for a shoe midsole, a 3D printing method, a computer device, and a computer readable
- the storage medium is used to solve the problem in the prior art that it is difficult to adjust the foot pressure of the target user through footwear products.
- the present application provides a shoe midsole for footwear products in the first aspect.
- the shoe midsole is composed of a 3D printed topological structure or a plurality of lattice structures, including: The heel part corresponding to the heel of the target user, the sole part of the forefoot corresponding to the target user, and the waist part located between the heel part and the sole of the foot and corresponding to the arch of the target user; wherein, the shoe midsole
- the heel portion and/or the sole of the foot is provided with at least one first foot pressure intervention area, which is located outside the first foot pressure intervention area and the topological structure or lattice structure faces the at least one first foot pressure intervention area.
- the extended topological structure or lattice structure presents a gradual transition, so that the force strength of the topological structure or lattice structure in the at least one first foot pressure intervention area is smaller than that outside the at least one first foot pressure intervention area The strength of the topological structure or lattice structure.
- a footwear article including the midsole as described in any one of the embodiments of the first aspect of the present application, combined with the top periphery of the midsole for wrapping the instep of the target user The shoe upper, and the shoe outsole for contacting the ground combined with the bottom of the shoe midsole.
- the present application also provides a three-dimensional data processing method for shoe midsoles of footwear products.
- the three-dimensional data processing method includes the following steps: modeling the shoe midsole of the target user to form a A contoured three-dimensional shoe midsole model; the three-dimensional shoe midsole model includes: a heel corresponding to the heel of the target user, a sole corresponding to the forefoot of the target user, and a corresponding between the heel and the sole of the foot The waist part of the arch of the target user's foot; the three-dimensional midsole model is processed by using the obtained foot pressure data and the foot profile data of the target user to determine the heel and/or the heel part of the three-dimensional midsole model Or the sole of the foot determines at least one first foot pressure intervention area; weaken the force strength of the topological structure or lattice structure in the at least one first foot pressure intervention area to make it smaller than the at least one first foot pressure intervention area The force strength of the topological structure or the lattice structure outside the area; the force strength of the topological structure
- the fourth aspect of the present application also provides a 3D printing method applied to a 3D printing device.
- the 3D printing device includes: an energy radiating device for radiating energy to the printing surface, and an energy radiating device for carrying energy radiation curing.
- a component platform of a three-dimensional object, and the 3D printing method includes: reading the three-dimensional data of the midsole obtained by processing the three-dimensional data processing method for the midsole of the footwear product according to any one of the embodiments of the third aspect of the present application.
- Slice data adjust the distance between the component platform and the printing surface to fill the material to be solidified on the printing surface; wherein the thickness of the material to be solidified filled corresponds to the slice layer of the three-dimensional slice data of the shoe midsole High; radiate energy to the filled material to be cured based on the three-dimensional slice data of the shoe midsole to obtain the corresponding patterned cured layer; repeat the above steps to accumulate the patterned cured layer on the component platform to form the three-dimensional shoe The midsole model corresponding to the midsole used for footwear products.
- the fifth aspect of the present application also provides a computer device, which is characterized by comprising: a storage device for storing at least one program and a three-dimensional shoe midsole model; a processing device, connected to the storage device, for executing all The at least one program is used to call the at least one program in the storage device to execute and implement the three-dimensional data processing method for the midsole of the footwear product according to any one of the embodiments of the third aspect of the present application.
- the sixth aspect of the present application also provides a computer-readable storage medium, characterized in that it stores at least one program, and when the at least one program is executed by a processor, the implementation is as described in any one of the implementation manners of the third aspect of the present application.
- the shoe midsole, the shoe product, the three-dimensional data processing method for the shoe midsole, the 3D printing method, the computer equipment, and the computer-readable storage medium provided by the present application, in one embodiment It has the following beneficial effects: by adopting the topological structure or the lattice structure as the supporting structure (main structure) of the midsole, the model design of the midsole can be based on various physical functions, medical data, and feet of the target user.
- the thickness is designed to realize that the shoe midsole distributes the plantar pressure of the target user according to the preset pressure adjustment mode, and can realize the distribution and adjustment of the plantar pressure of the target user based on the specific needs of the target user.
- Fig. 1 shows a schematic diagram of the structure of a shoe midsole in an embodiment of the present application.
- FIG. 2a shows a schematic diagram of the three-dimensional structure of the lattice structure of the shoe midsole of this application in an embodiment.
- Fig. 2b shows a schematic plan view of the lattice structure of the shoe midsole of the present application in an embodiment.
- FIG. 2c shows a schematic diagram of the three-dimensional structure of the lattice structure of the shoe midsole of the present application in an embodiment.
- Fig. 2d shows a schematic plan view of the lattice structure of the shoe midsole of the present application in an embodiment.
- Fig. 2e shows a schematic plan view of a partial area in an embodiment of the topological structure of the shoe midsole of the present application.
- Fig. 3a shows a top view of the shoe midsole of this application in an embodiment.
- Fig. 3b shows a top view of the shoe midsole of this application in an embodiment.
- FIG. 4a shows a schematic diagram of the three-dimensional structure of the lattice structure of the shoe midsole of the present application in an embodiment.
- Fig. 4b shows a schematic plan view of the lattice structure of the shoe midsole of this application in an embodiment.
- Fig. 4c shows a schematic plan view of the topological structure of the shoe midsole of this application in an embodiment.
- Figure 5 shows the measured distribution of plantar pressure in an embodiment of the shoe midsole of this application.
- Fig. 6 shows the expected distribution of plantar pressure in an embodiment of the shoe midsole of the present application.
- Fig. 7 shows a side view of the shoe midsole of this application in an embodiment.
- FIG. 8 shows a schematic diagram of the structure of the shoe midsole in an embodiment of the present application.
- Fig. 9 shows a cross-sectional view of a part of the structure of the shoe midsole in an embodiment of the present application.
- Fig. 10a shows a cross-sectional view of the shoe midsole of this application in an embodiment.
- Fig. 10b shows a schematic diagram of the shoe midsole of Fig. 10a in contact with the target user's foot.
- FIG. 11 shows the actual measured foot pressure distribution diagram of the target user corresponding to an embodiment of the shoe midsole of this application.
- FIG. 12 shows a data diagram of foot pressure distribution after intervention of a target user in an embodiment of the shoe midsole of the present application.
- FIG. 13 shows a schematic diagram of the buffer layer and the shoe midsole in an embodiment of the shoe midsole of this application.
- FIG. 14 shows a schematic diagram of an exploded structure of the footwear article of this application in an embodiment.
- FIG. 15 shows a simplified schematic diagram of the footwear article of this application in an embodiment.
- FIG. 16 shows a schematic flowchart of an embodiment of a method for processing three-dimensional data of a shoe midsole according to this application.
- FIG. 17 shows a schematic flow diagram of a 3D printing method of a shoe midsole according to an embodiment of the present application.
- FIG. 18 shows a simplified schematic diagram of a computer device in an embodiment of this application.
- first, second, etc. are used herein to describe various elements or parameters in some examples, these elements or parameters should not be limited by these terms. These terms are only used to distinguish one element or parameter from another element or parameter.
- first foot pressure intervention area may be referred to as the second foot pressure intervention area, and similarly, the second foot pressure intervention area may be referred to as the first foot pressure intervention area without departing from the various described embodiments Range.
- the first foot pressure intervention area and the second foot pressure intervention area are both describing a foot pressure intervention area, but unless the context clearly indicates otherwise, they are not the same foot pressure intervention area.
- A, B or C or "A, B and/or C” means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C” .
- An exception to this definition will only occur when the combination of elements, functions, steps or operations is inherently mutually exclusive in some way.
- the height of the sole is usually adjusted appropriately based on the needs of users, such as the consideration of comfort.
- walking it is usually followed by the walking method of first landing.
- a material with good elasticity such as EVA
- EVA is selected to realize the shock absorption of the sole in the manufacture of the sole.
- the contact area of the sole during exercise can be changed. Increase is to achieve partial pressure and so on.
- the distribution of the plantar pressure of the human body is often related to the individual's physiological state and gait habits.
- the suitable plantar pressure distribution of different individuals in the static state and the exercise state is different, and the uniformly manufactured footwear products are difficult to satisfy the individual user.
- the appropriate foot pressure adjustment method also requires data analysis as a scientific basis. For example, according to the specific information of such user groups: plantar contours, weight, medical data, etc. to determine the appropriate user expectations
- the pressure state makes the pressure distribution conducive to the correction of the human foot shape and the comfort of wearing.
- Figure 1 shows a schematic structural diagram of a shoe midsole for footwear products provided in the first aspect of this application in an embodiment, including: a heel portion 13 corresponding to the heel of the target user, and a portion corresponding to the forefoot of the target user
- the sole portion 11, which connects the heel portion and the sole portion, corresponds to the waist portion 12 of the target user.
- the heel portion 13 corresponds to the stepping position of the target user's back heel
- the sole portion 11 corresponds to the sole of the target user Of trampling sites.
- the target user may be a user of the shoe product.
- manufacturing information for the midsole of the shoe is formed based on the specific information of the target user, such as material information, shoe midsole Structure information, manufacturing process information, etc.
- the specific information of the target user is obtained by collecting the personal physical state and needs of the target user, and analyzing the collected information, and is used to indicate the personalized information of the shoe midsole structure design. Or, for a certain type of target user group, the specific information of the target user is obtained by big data for this type of group.
- target user group is suitable for shoe midsole manufacturing information, for example: for target users with diabetes, they are usually prone to diabetic feet, that is, plantar ulcers and calluses caused by diabetes; based on medically corresponding diabetic foot patients’ Plantar analysis and statistics, for the target user group for diabetic patients, and for diabetic patients with no obvious pathological changes such as the plantar calluses, the protective area of the plantar can be determined in advance based on medical statistical analysis.
- At least one first foot pressure intervention area is provided in the area corresponding to the sole portion and the heel portion, and the topological structure or lattice structure in the first foot pressure intervention area has a smaller force strength than the first foot pressure intervention area The strength of the topological structure or lattice structure outside the region.
- the first foot pressure intervention area is provided in the sole of the foot or the heel, or both in the sole of the foot and the heel. As shown in FIG. 1, the sole portion 11 of the shoe midsole is provided with a first foot pressure intervention area 111 and another first foot pressure intervention area 112, and the heel portion is provided with a first foot pressure intervention area 131.
- the first foot pressure intervention area may be determined according to the specific needs of the target user.
- the first foot pressure intervention is, for example, a designated protection site of the foot, a foot ulcer site, etc.
- the specific location of the area where the pressure needs to be dispersed and transferred, or other areas where the pressure is adjusted and dispersed based on the comfort or protection of the sole, can be further determined based on the foot contour and specific needs of the target user.
- the form of the basic unit of the lattice structure in the first foot pressure intervention area is different from that of the basic unit of the lattice structure outside the first foot pressure intervention area. The pressure is distributed naturally with preset effects.
- the topological structure or the lattice structure located outside the first foot pressure intervention area has a gradual transition toward the topological structure or the lattice structure extending within the at least one first foot pressure intervention area, and Therefore, the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area is smaller than the force strength of the topological structure or the lattice structure outside the at least one first foot pressure intervention area.
- the gradual transition includes a gradual change in the lattice structure, such as a gradual change in the size of a basic unit of a lattice structure, a gradual change in the density of a basic unit, a gradual change in the thickness of a lattice wall surface, a gradual change in the length of the lattice rod diameter, and a thickness of the lattice rod.
- a gradual change in the lattice structure such as a gradual change in the size of a basic unit of a lattice structure, a gradual change in the density of a basic unit, a gradual change in the thickness of a lattice wall surface, a gradual change in the length of the lattice rod diameter, and a thickness of the lattice rod.
- the continuous gradation of the geometric structure of the basic unit of the lattice structure (such as the geometric structure type), and the performance gradation including the formation of the lattice structure by post-processing or printing processes, such as the density gradient of the lattice structure after forming, the lattice structure Material gradual change; or, the gradual transition is the structural body gradual change of the topological structure, such as the thick gradual change of the rod diameter of the connecting rod body in the topological structure, the gradual change of the thickness of the topological structure wall surface, the gradual change of the volume of the connection between the topological structure rod diameters or manufacturing The topological structure material density gradient formed by the process and post-processing process, etc.
- the at least one first foot pressure intervention area is predetermined, where, for example, the position and contour of the at least one first foot pressure intervention area on the midsole of the shoe are determined, and the first foot pressure intervention area is The topological structure or the lattice structure outside the region, which extends toward the at least one first foot pressure intervention region, determines the boundary area, and the topological structure in the boundary area is set to a gradual transition, or the lattice structure
- the basic unit of the structure is set in a transitional and gradual form.
- boundary area and the first foot pressure intervention area may intersect or be adjacent to each other, that is, the basic unit of the topological structure or the lattice structure with a gradual transition may extend into the first foot pressure intervention area, or extend to the first foot pressure intervention area.
- boundary (or contour) of the determined first foot pressure intervention area At the boundary (or contour) of the determined first foot pressure intervention area.
- the lattice structure in the boundary area is designed in the form of a gradual change in the size of the basic unit of the lattice structure; or, the geometric structure type of the basic unit of the lattice structure in the boundary area changes, for example, from The basic unit of the lattice structure outside the first foot pressure intervention area is a cone, which is gradually deformed in accordance with the extending direction, until the basic unit of the at least one first foot pressure intervention area is formed as a spherical body; for another example, the printing process is set After positioning, the lattice structure in the boundary area extends from outside the first foot pressure intervention area toward the first foot pressure intervention area, and the corresponding basic unit of the lattice structure presents a form of gradual material density.
- the topological structure in the junction area is changed based on the connection mode, so that the force strength of the junction area changes gradually.
- the connection form of the topological structure can be set arbitrarily.
- the topological structure of the junction area can be divided into different sub-areas, and each sub-area can be determined
- the volume density of the topological structure is used to characterize the strength of the topological structure in the corresponding sub-region.
- the topological structure may be in conformity with the extension direction.
- the number of public connections at the connecting rod nodes in the sub-region or the average number of public connections of all nodes in the region decreases, or, conforming to the extension direction, the diameter of the topological structure in the sub-region gradually decreases.
- the shoe midsole In the state of being worn, the pressure assumed varies continuously between different areas. For example, when the position and contour of the at least one first foot pressure intervention area are determined at the midsole of the shoe, the inside and outside of the contour The plantar pressure is continuously changing. For example, draw a pressure cloud map based on the contour area of the shoe midsole, and each unit area corresponds to an average pressure value. The pressure change value in the adjacent unit area of the pressure cloud map obtained here is within the preset value, and the plantar pressure can be considered as Continuously changing.
- the foot pressure pressure is adjusted to The overall continuous state.
- the midsole of the shoe has a good cushioning capacity, and the pressure transmission and sharing between different areas can be effectively realized; at the same time, it can alleviate the uncomfortable feeling of excessive local pressure under the human body wearing state.
- the unit area and the preset value of the pressure change can be manually set, or determined based on the target user's medical intervention data, for example, the pressure peak suitable for plantar care is determined, and after the first foot pressure intervention area is determined, The topological structure or the lattice structure located outside the first foot pressure intervention area is gradually transitioned toward the topological structure or the lattice structure extending inside the at least one first foot pressure intervention area to reduce the first foot pressure intervention.
- the threshold can be set based on medical data or the performance of the shoe product, such as when the foot pressure is too high.
- the threshold of foot pressure sudden change can be determined based on medical analysis to reduce or eliminate the discomfort, and if there are excessive sudden changes in the pressure on different areas of the shoe midsole, the buffer function It may be weakened, where the sudden change in pressure in the boundary area can be reduced to achieve a gradual transition; in addition, it can also be determined by the manufacturing process (standard) of the footwear product, for example, the pressure change state suitable for the cushioning of the sole can be determined to enhance The cushioning function of the shoe midsole or the impact resistance and abrasion resistance of the shoe midsole.
- the lattice structure is the form of the unit structure constituting the shoe midsole, and the shape and position relationship between the basic units of the lattice structure are similar to the lattice structure in chemical molecules on a macroscopic scale.
- the basic unit structure composing the midsole of the shoe is a spatial connecting rod of a certain shape, and the positional relationship between the connecting rods can be represented by the positional relationship of the connecting bonds between the atoms of the unit cell unit in the crystal. form.
- the basic unit form of the crystal lattice structure of the shoe midsole is not limited by the connection form of the actual unit cell, but a structural form with spatially oriented connection bonds between the unit cell atoms.
- the shoe midsole composed of the lattice structure is a hollow structure.
- the lattice structure adopts the form of crystal connection shared bonds between chemical molecules, corresponding to different connection forms, the properties of the lattice structure are different.
- valences can be used to indicate the degree of interconnection between the basic units of the lattice structure. The lower the number, the smaller the number of connecting rods shared between the corresponding basic units.
- the lattice structure is configured to be composed of a planar hollow structure
- the basic unit of the lattice structure is a hollow polyhedron with a certain wall thickness, such as a tetrahedron, a hexahedron, etc., and the basic unit of the lattice structure The units are connected in the form of a common surface to form a preset shoe midsole profile.
- each basic unit structure in the lattice structure has the same or approximately the same geometry.
- the structure that is, the basic units in the lattice structure have a certain periodicity between them, and the lattice structure is also a stretched, twisted or compressed deformed structure at different positions.
- the lattice structure can be divided into a plurality of basic units with similar connection forms on the basis of connecting keys or common planes with spatial orientation, and the overall structure appears to be formed by stacking basic geometric units.
- the 3D structure of the shoe midsole composed of the lattice structure presents a certain deformation treatment in the basic unit structure of different parts.
- the basic unit constituting the outer contour of the shoe midsole conforms to the contour design and presents in different positions
- Different deformation treatments such as stretching, twisting, or compressing the deformation structure, are the adjustment of the connection form of the basic unit structure under no external pressure to conform to the shape design of the shoe midsole.
- the deformation processing of the basic unit may be a transformation or torsion processing in the length, width, height or two or more directions of the basic unit of the crystal lattice, based on the overall contour design of the shoe midsole lattice structure and different directions. Strength design decision.
- the geometric structure includes a polyhedron, for example, a combination of one or more of a cone, a rhombus, a star, and a spheroid.
- the solid structure of the shoe midsole corresponds to the edge of the basic geometric unit; for the lattice structure with the basic unit being a hollow polyhedron, the geometric structure is a planar body
- the solid structure of the shoe midsole corresponds to the wall surface of the basic geometric unit, wherein the wall surface includes a flat surface, an arc surface or a curved surface, and the basic geometric unit includes, for example, one of a cone, a rhombus, and a star.
- the shoe midsole can adopt a simple geometric structure as the basic unit of the lattice structure, or a combination of multiple geometric structures can be selected to form the basic unit of the lattice structure, and it can also be set to different basic geometries in different locations and regions.
- a rhombus structure is used as the basic unit in the waist part
- a polyhedron is used as the basic unit in the heel or sole.
- the lattice structure is configured to adopt a planar lattice structure, such as an extremely small curved surface structure, and the lattice structure of the extremely small curved surface structure can provide a reduction for sports shoes.
- Shock cushioning performance a structure composed of multiple curved surfaces filled and/or spliced and/or arrays are spliced into a unit body, and a very small curved surface structure composed of multiple unit bodies filled and/or spliced and/or arrays forms a good staggered structure Strong pillars, which can make the midsole of the shoe more supportive.
- the lattice structure of the extremely small curved structure is, for example, the extremely small curved structure described in Patent Publication No. CN110652069A.
- the topological structure is a hollow connecting body formed by connecting different rod bodies based on a common node, wherein the entity of the topological structure of the shoe midsole is the rod body therein.
- the connection mode of the topological structure can be set based on human needs. For example, the end point of each pole in the topology structure shares an end point with at least one pole, and each end point corresponds to a common connection number.
- the common connection number can be preset. Set to different values such as 2, 3, 4, 5, 6, etc., the total number of rods connected at the shared connection digital node; furthermore, the connection direction of the rods in the topology can be set arbitrarily.
- the topological structure may also be optimized, so that the overall order of the topological structure is increased, for example, the number of shared connections at each node in the topological structure is the same.
- the topological structure may be designed as a bionic structure such as a tree-shaped branch extension structure as required.
- the rod diameter connection form in the topological structure is set to imitate the rod diameter and connection nodes when the branch is extended.
- the number conforms to the change in the direction of the treetop; another example is to set the rod diameter connection form in the topological structure to a microscopic cell shape; another example is to set the rod diameter connection form in the topological structure to the vein shape in the leaf, as an example
- the topological structure can be shown as being composed of a first basic unit (similar to the main vein and lateral veins in the leaf) and a second basic unit (similar to the thin veins in the leaf).
- the diameter and length are all larger than the second basic unit, and the first basic unit is filled by the second basic unit to form the midsole topological structure.
- the first basic unit can be used to ensure the strength of the midsole.
- the basic unit can be used to increase the elastic deformation ability of the shoe midsole; here, the specific form of the basic unit in the first basic unit and the second basic unit can be set arbitrarily, that is, the forms of different basic units are not based on periodicity. limit.
- the topological structure may also be a planar body.
- the planar body of the topological structure includes multiple pores.
- the wall surface of a single planar body in the topological structure is a solid body.
- the wall surface includes a flat surface, a curved surface or a curved surface.
- the form of a single facet in the topological structure includes a cone, a polyhedron, a sphere, etc., and the form of each single facet in the topological structure of the shoe midsole can be set arbitrarily, in some examples
- the topological structure can also be optimized to increase the periodicity of the planar body.
- the topological structure or the lattice structure under the state of being subjected to external pressure, the topological structure or the lattice structure has the tensile, torque, and shear stiffness or elastic deformation capabilities corresponding to different force modes, that is, it has a certain strength.
- the strength of the topological structure or the lattice structure in the first foot pressure intervention area is less than the strength of the topological structure or the lattice structure outside the first foot pressure intervention area, so that the midsole of the shoe can hold the first foot pressure during load-bearing.
- the effect of spreading the pressure in the foot pressure intervention area to other areas.
- the test may be a topological test.
- the strength of the topological structure and the lattice structure can be characterized by tensile strength, compressive strength, shear strength, bending stiffness, torsional stiffness and toughness such as elastic deformation ability and other strength performance indicators.
- the crystal The lattice structure strength is mainly used to ensure that the midsole of the shoe is in an elastic deformation state and the corresponding deformation amount is within a preset range under the wearing state (including natural standing, walking, running, and other wearing states).
- the force strength of the lattice structure is determined by at least one of the volume density of each lattice structure, the structure of the crystal lattice, the printing material, the printing process, and the post-processing process;
- the stress strength of the topological structure is determined by determining at least one of the bulk density of the topological structure, printing material, printing process, and post-processing process.
- the bulk density of the lattice structure is related to the rod diameter, the thickness of the lattice wall, the size of the lattice, and the density of the lattice rod after forming;
- the bulk density of the topological structure is related to the rod diameter of the topological structure.
- the density of the topological structure rod body is related after forming.
- the physical structure of the lattice structure is in the form of connecting rods or wall surfaces, and the volume density of the lattice structure is related to the length, diameter, connection density, etc. of the connecting rods of the basic unit. Filled with materials with uniform density, its bulk density can be used to characterize the amount of material in a unit volume. Generally speaking, when the connection form of the basic unit of the lattice structure is determined, the force strength of the lattice structure is positively correlated with its volume density.
- the lattice structure unit corresponding to the different connection modes for the two lattice structures with different valences at the connecting rod node and the rod node in the basic unit used, generally speaking, the corresponding volume density respectively And the structural strength is different.
- the volume density of the lattice structure is related to the thickness of the wall surface of the basic cell, that is, the wall thickness, the size of the basic cell, and the geometric structure of the basic cell.
- the wall thickness of the basic unit is positively related to the bulk density. For example, when the wall thickness of the basic unit is increased, the bulk density of the lattice structure increases, and at the same time the strength of the lattice structure increases; for another example, when the wall thickness of the basic unit Determined with the geometric structure, when the size of the basic unit is reduced in proportion but the wall thickness remains the same, a lattice structure with increased volume density is obtained, and at the same time it has greater strength.
- the basic unit may also have different structural strengths.
- the basic unit is a tetrahedron and a spherical lattice structure, the tensile strength, compression strength, and shear strength of the shoe midsole. Different strength properties such as strength.
- the force strength of the lattice structure is also related to the connection mode of the connecting rods, such as the connecting direction of the connecting rods in the basic unit cell structure.
- the connection modes of the basic unit cell are the two connection modes in which the cone geometry is the basic geometry unit and the regular hexahedron is the basic geometry unit
- the corresponding lattice structure strengths are different. Since the lattice structure of the shoe midsole adopts the rod connection form, when the rods have different directions, the corresponding force transmission direction between the rods under compression is different, and the ability of the lattice structure to resist deformation is also different.
- the crystal lattice structure is selected as different unit cell structure or basic unit geometric structure and bulk density in different regions of the shoe midsole, but the volume density of the shoe midsole crystal lattice structure changes in the shoe. The bottom area is continuously changed to realize that the midsole of the shoe provides sufficient cushioning force for the foot.
- the volume density of the topological structure is defined by the volume of the topological structure entity in the unit area, that is, the volume of the rod, or by the material density and the volume of the rod.
- the thickness determines the volume density distribution of the topological structure, so that different areas of the topological structure of the shoe midsole bear pressure according to the preset pressure distribution law. For example, when the material density of the rod in the topological structure is uniform, the topological structure in the unit area The rod diameter of the rod increases, so that the volume of the rod in the unit area increases, and the volume density of the topological structure in the unit area increases accordingly.
- the strength performance of the formed shoe midsole is related to the printing material.
- entities with different structural strengths can be formed based on the setting of the printing material.
- the determination of the force strength of the lattice structure or the topological structure is based on a predetermined printing material.
- the force strength of the topological structure or the lattice structure is related to the material density of the connecting rod or the wall surface.
- the material density may be determined based on the printing material or printing process. For example, when the topological structure or the lattice structure is produced by a 3D printing sintering method, during the sintering and curing process, when the energy density of the radiation is different, the density of the solidified part corresponding to the sintered part is different.
- the strength of the sintered part first increases and then decreases, that is, different materials have the energy value to obtain the best density during sintering; in specific printing, according to the material characteristics selected, Setting the energy density of the radiation to the energy value corresponding to the optimal density, the lattice structure formed by sintering will have greater strength; another example, when the powder particle size of the sintered material is different, the sintering performance may be different.
- a specific material When appropriate powder states such as powder size and powder geometry are set, sintering is performed to obtain a sintered part with a dense microstructure, the material of the connecting rod is denser and has greater strength.
- the stress strength of the topological structure or the lattice structure is also related to the post-processing process of printing. For example, after the midsole is obtained by 3D printing, a certain area such as the first foot pressure intervention area The outer topological structure or the basic unit of the crystal lattice is subjected to structural strengthening treatment or chemical treatment to strengthen the corresponding topological structure strength or the lattice structure strength of the region.
- the gradual transition of the lattice structure outside the first foot pressure intervention area toward the lattice structure extending into the at least one first foot pressure intervention area is determined by determining the bulk density of the lattice structure , A lattice structure, a printing material, a printing process, and a post-processing process; or, the topological structure outside the first foot pressure intervention area faces one of the at least one first foot pressure intervention area
- the gradual transition of the internally extending topological structure is achieved by determining at least one of the bulk density of the topological structure, printing material, printing process, and post-processing process.
- Figures 2a and 2b show a schematic diagram of a partial area of the shoe midsole in an embodiment of the present application
- Figure 2b shows the shoe midsole part Side view of the lattice structure of the region.
- the lattice structure located outside the first foot pressure intervention area is a lattice structure extending toward the first foot pressure intervention area
- the rod diameter of the basic unit gradually decreases (in the X direction that conforms to the arrow in Figure 2a and Figure 2b).
- the volume density of the lattice structure goes from outside the first foot pressure intervention area to the first foot pressure intervention area As a result, the strength of the lattice structure located outside the first foot pressure intervention area gradually decreases toward the strength of the lattice structure extending toward the first foot pressure intervention area.
- the rod diameter of the basic unit of the lattice structure extending toward the first foot pressure intervention area from the lattice structure located outside the first foot pressure intervention area gradually decreases, there is no shape change of the overall lattice structure.
- Figure 2c and Figure 2d respectively show a three-dimensional schematic diagram and a plane schematic diagram of a lattice structure in which the basic unit adopts another geometric structure.
- the basic unit in the shoe midsole is a hexagon-like hole-like body.
- the lattice structure entity corresponds to the connecting rod as the side length of the hexagon, and the volume density of the lattice structure located outside the first foot pressure intervention area toward the first foot pressure intervention area gradually decreases;
- the rod diameter of the basic unit of the lattice structure gradually decreases in accordance with the direction extending toward the first foot pressure intervention area (in the X direction following the arrows in Fig. 2c and Fig. 2d).
- the gradual transition of the lattice structure outside the first foot pressure intervention area toward the lattice structure extending into the at least one first foot pressure intervention area can also be achieved by setting the size of the basic unit, for example, the first foot pressure intervention area
- the rod diameter length of the basic unit of the outer lattice structure toward the first foot pressure intervention area gradually increases, the volume density of the corresponding basic unit of the lattice structure gradually decreases, and the force strength gradually decreases.
- a gradual transition can be achieved by changing the wall thickness of the basic unit of the lattice structure, which includes but is not limited to being located outside the first foot pressure intervention area
- the thickness of the wall surface of the basic unit of the lattice structure extending toward the first foot pressure intervention area is set to gradually decrease in accordance with the extending direction, for example, a continuous linear decrease.
- the gradual transition of the lattice structure located outside the first foot pressure intervention area toward the lattice structure extending from the first foot pressure intervention area may be determined based on the specific type of the adopted lattice structure, for example, when the lattice structure
- the structure is a planar body, in which there are pores between different basic units.
- the size of the pores can be gradually increased by conforming to the direction of the first foot pressure intervention area, and the volume density of the corresponding basic unit of the lattice structure can be gradually reduced.
- the optional form of the lattice structure and the manner of achieving a gradual transition are not limited to the illustrated embodiment.
- the gradual transition can also be achieved through the gradual change of the lattice structure, such as the gradual change in the size of the basic unit of the lattice structure, the gradual change in the density of the basic unit, the gradual change in the thickness of the lattice wall surface, and the length of the lattice rod diameter. Gradation, gradation of the diameter of the lattice rod, continuous gradation of the geometric structure of the basic unit of the lattice structure (such as the type of geometric structure), etc.
- FIG. 2e shows a schematic structural diagram of a part of the topological structure of the midsole of the shoe in an embodiment.
- the topological structure shown in Figure 2e has a first foot pressure intervention area, where the rod diameter in the first foot pressure intervention area in the topology is smaller than the rod diameter outside the first foot pressure intervention area.
- the rod diameter changes in a gradual form; as shown in the figure, in the direction toward the first foot pressure intervention area, the rod diameter in the topological structure gradually decreases, so that from the first foot pressure intervention area
- the volume density of the topological structure extending toward the first foot pressure intervention area gradually decreases.
- the gradual transition can also be achieved by changes in printing materials, for example, by using printing materials with different hardnesses, so that the topological or lattice structures printed by printing materials with different hardnesses have different strengths. Therefore, the gradual transition of the topological structure or the lattice structure located outside the first foot pressure intervention area toward the topological structure or the lattice structure extending from the first foot pressure intervention area is realized by the gradual change of the hardness of the printing material.
- the gradual transition can also be achieved by a printing process.
- the midsole of the shoe is made by a 3D printing process, and the topological structure outside the first foot pressure intervention area is made during the radiation molding process.
- the lattice structure extends toward the at least one first foot pressure intervention area, or the lattice structure corresponding to the received radiation energy density gradually changes, for example, the energy density gradually decreases in accordance with the extension direction, so that the solidified topological structure or The strength of the lattice structure gradually decreases.
- the gradual transition can also be achieved by a post-processing process, for example, by removing part of the rods of the lattice structure to change the strength of the lattice structure, or by removing part of the rods in the topological structure to reduce the nodes
- the number of connections is used to change the strength of the topological structure; another example is the midsole based on the 3D printing process. After the printed midsole passes through the 3D printing post-curing step, the topological structure or structure outside the first foot pressure intervention area The topological structure or the lattice structure extending into the at least one first foot pressure intervention area of the lattice structure is irradiated with light sources of different intensities.
- the topological structure or the lattice structure outside the first foot pressure intervention area toward the topological structure or the lattice structure extending into the at least one first foot pressure intervention area presents a gradual transition. That is, the strength of the topological structure or the lattice structure corresponding to the boundary area or the gradual transition of the corresponding pressure distribution is based on the method for determining the force strength of the topological structure or the lattice structure of the shoe midsole provided by this application.
- Setting at least one influencing factor of force intensity in manufacturing can realize that the topological structure or the lattice structure outside the first foot pressure intervention area is oriented into the at least one first foot pressure intervention area
- the extended topological structure or lattice structure presents a gradual transition, thereby increasing the comfort of the user.
- FIG. 3a shows a schematic diagram of the structure of the shoe midsole in an embodiment of the present application.
- the lattice structure of the shoe midsole adopts different connection forms or different volumes in different regions. density.
- a first foot pressure intervention area is respectively provided in the forefoot and heel area of the shoe midsole, and the first foot pressure intervention area corresponds to the area where the crystal lattice density is reduced in the embodiment shown in FIG. 3a, such as The volume density of the first foot pressure intervention area 111 of the sole 11 and the first foot pressure intervention area 112 of the heel portion 13 is reduced.
- the shoe midsole may also adopt a topological structure, and set a plurality of first foot pressure intervention areas in it, which is determined by determining The table variables of the structural strength of the topological structure, such as printing process, bulk density, etc., weaken the strength of the topological structure corresponding to the first foot pressure intervention area in the design or production of the midsole of the shoe.
- the midsole of the shoe is trampled The pressure received is naturally dispersed to the area corresponding to the greater structural strength outside the first foot pressure intervention area to achieve a balance of support and pressure to the human body.
- the strength of the lattice structure of the first foot pressure intervention area is related to the calculated expected foot pressure data, wherein the expected foot pressure data is smaller than the corresponding at least one first foot pressure intervention Measured foot pressure data for the area.
- FIG. 3b shows a schematic diagram of the structure of the shoe midsole in an embodiment of the present application.
- the shoe midsole is provided with at least one second foot pressure intervention area.
- the shoe midsole may adopt a lattice structure (as shown in FIG. 3b) or a topological structure (not shown). (Illustration), at least one second foot pressure intervention area is provided in the midsole of the shoe, such as the second foot pressure intervention area 113 shown in FIG.
- topological structure or the lattice structure located outside the second foot pressure intervention area is in the form of a topological structure or lattice structure extending into the at least one second foot pressure intervention area Gradually transition, so that the force strength of the topological structure or lattice structure in the at least one second foot pressure intervention area 113 is greater than that of the topological structure or lattice structure outside the at least one second foot pressure intervention area 113 Strength of force.
- the force strength is determined by at least one of the volume density of each lattice structure, the structure of the crystal lattice, the printing material, the printing process, and the post-processing process; or, the volume of the topological structure At least one of density, printing material, printing process, and post-processing process determines the structural strength of different regions of the topological structure of the shoe midsole.
- the topological structure or the lattice structure corresponding to the second foot pressure intervention area has a force strength greater than the volume density of the topological structure or the lattice structure outside the second foot pressure intervention area, so as to correspondingly obtain a stronger physical structure.
- the first foot pressure intervention area of the shoe midsole adopts a weakened strength design.
- the second foot pressure intervention area with increased structural strength is provided to balance the pressure. Distribution, based on the structural design with increased strength adopted by the second foot pressure intervention area, the midsole of the shoe can naturally distribute pressure to the second foot pressure intervention area when the shoe midsole is stepped on during wearing.
- the topological structure or the lattice structure located outside the second foot pressure intervention area is transitional and gradual toward the topological structure or lattice structure within the at least one second foot pressure intervention area.
- It is achieved by setting at least one of the topological structure or the determinant of the force strength of the lattice structure, such as the bulk density of the lattice structure, the lattice structure, the bulk density of the topological structure, the printing material, the printing process, and the post-processing process.
- FIG. 4a and FIG. 4b show schematic diagrams of the lattice structure of the shoe midsole of this application in an embodiment.
- the basic unit of the lattice structure adopts a rod diameter connection form, wherein the basic unit follows the X direction of the arrow direction as shown in the figure, and the rod diameter gradually increases or becomes thicker.
- the X direction corresponds to the midsole of the shoe.
- the second foot pressure intervention area extends to the second foot pressure intervention area.
- the lattice structure located outside the second foot pressure intervention area faces the at least one second foot pressure intervention area. The force intensity of the lattice structure within the foot pressure intervention area gradually increases, and the corresponding plantar pressure gradually increases.
- Figure 4c shows a schematic structural diagram of a partial area of the topological structure of the shoe midsole in an embodiment.
- the rod diameter of the connecting rod body in the topological structure gradually increases.
- the X direction corresponds to the direction extending from the second foot pressure intervention area of the shoe midsole to the second foot pressure intervention area.
- the topological structure located outside the second foot pressure intervention area faces the at least one second foot pressure intervention area.
- the force intensity of the topological structure within the foot pressure intervention area gradually increases, and the corresponding plantar pressure gradually increases.
- the topology may be set such that the number of node connections in a unit area gradually increases (not shown) to form an orientation
- the volume density of the second foot pressure intervention area gradually increases, and the force strength to the topological structure gradually increases.
- the topological structure or lattice structure of the second foot pressure intervention area corresponding to the first foot pressure intervention area is similar to the influence factors of the force intensity of the lattice structure.
- the design in different areas is to achieve the expected distribution of pressure when the midsole is worn.
- both the first foot pressure intervention area and the second foot pressure intervention area can determine the area distributed in the midsole of the shoe based on the desired foot pressure data of the target user.
- the topological structure or the strength of the lattice structure of the second foot pressure intervention area is related to the calculated expected foot pressure data, wherein the expected foot pressure data is greater than the corresponding at least one second foot pressure data. Measured foot pressure data of the foot pressure intervention area.
- the expected foot pressure data is the expected human foot pressure data corresponding to the shoe midsole of the present application in the worn state, that is, the foot pressure data after the shoe midsole is adjusted.
- the overall structure of the shoe midsole is based on the physical factors of the target user, such as foot contour data, gait data, body data, weight data, measured foot pressure data, and medical intervention data, etc.
- the data is designed, and it can be considered that the pressure of the entire area of the shoe midsole is determined by the expected foot pressure data.
- the desired foot pressure data and the measured foot pressure data are used to determine the area that requires plantar decompression, that is, the first foot pressure intervention area. Based on the range of the first foot pressure intervention area and the pressure range corresponding to the area, the strength of the topological structure or the lattice structure is adjusted to determine that the remaining pressure is dispersed outside the first foot pressure intervention area.
- the desired foot pressure data is used to determine the foot pressure adjustment method for the target user, and based on the pressure distribution needs, the area that can be used for pressure bearing, that is, the second foot pressure intervention area, is determined.
- the design strength of the topological structure or lattice structure corresponding to the second foot pressure intervention area is increased, so as to increase the pressure of the second foot pressure intervention area under the wearing state of the shoe midsole, and the plantar pressure outside the second foot pressure intervention area Naturally reduced.
- the plantar pressure borne by the part outside the first foot pressure intervention area is naturally increased; or, after the second foot pressure intervention area is determined
- the design is designed so that the plantar pressure borne by the part outside the second foot pressure intervention area is naturally reduced. That is, by determining the first foot pressure intervention area or the second foot pressure intervention area for design, the effect of pressure adjustment can be achieved.
- the foot pressure data is the pressure distribution data of different areas of the shoe midsole in the state of being worn, including the static pressure distribution and the dynamic pressure distribution during the movement of the target user, and is used to indicate that the shoe midsole is affected by The distribution of force.
- the pressure distribution of the foot pressure data is a pressure vector with a direction. For example, using a common three-dimensional rectangular coordinate system, the pressure value of the shoe midsole can be decomposed in different directions.
- the area range of the foot pressure data distribution is the three-dimensional space area of the shoe midsole, that is, the foot pressure data includes the spatial position of the pressure distribution and the pressure vector. Based on the relativity of force, it can be known that the foot pressure data can represent the force on the contact surface between the foot and the shoe of the target user during wearing.
- the foot pressure data can be acquired according to a pressure plate or a pressure detector.
- a pressure plate For example, by indicating the standing state of the target user, the sole of the target user touches the pressure plate in a barefoot state, and the corresponding plantar pressure map is received from the pressure plate, and the pressure map can be used to represent the pressure distribution data of the sole of the foot .
- a pressure sensor is provided on the pressure plate, and the pressure plate is connected to a digital pressure analysis system. The pressure sensor can identify the touch area and the touch time of the human body, and then collect the pressure within a preset time length, and the corresponding sole of the foot can be displayed through the digital pressure analysis system to which the sensor signal is transmitted Pressure distribution graph.
- the contour of the pressure distribution diagram is displayed as the contour of the contact surface between the sole of the foot and the pressure plate, and the pressure values in different areas of the pressure distribution diagram correspond to the corresponding foot pressure values of the area in the pressure collection.
- the pressure distribution map can be expressed in different forms. For example, according to the collected data, the pressure distribution map can be displayed as a contact surface composed of different unit blocks, and the value in each unit block represents the value of the unit area. Average pressure; at the same time, the values in the pressure distribution graph can be displayed as different values based on manual selection or the pressure analysis system automatically selects the unit. For example, if you choose to display in units of different orders of magnitude, you can obtain pressure distribution graphs with different displayed values. , Or according to the set pressure level as the display unit: for example, every 10Pa is displayed as a value of 1, and you can choose to use comparison rules such as rounding to round the pressure value of each unit area.
- the foot pressure data is obtained through statistics. For example, for a certain number of target user groups, based on big data analysis, determine the pressure distribution law of the human body in the natural state, such as the arch of the foot corresponding to the relatively low pressure area, and obtain the relationship between weight, body mass index BMI and other parameters and the pressure value. First classify the corresponding group category according to the characteristics of the target user, such as the weight characteristics.
- the target user group divided into the weight order of 60-70kg, determine the regular plantar pressure distribution based on this group category; another example, the big data analysis Including the statistical analysis of medical data, for a certain type or certain types of diseases such as diabetes, polio and other diseased groups that are prone to cause foot diseases, based on medical statistical analysis to determine the common plantar pressure distribution of this type of patients, thus Determine the corresponding group category based on the characteristics of the target user, such as the disease state, such as diabetic patients, and obtain the foot pressure data of the target user group.
- the big data analysis Including the statistical analysis of medical data, for a certain type or certain types of diseases such as diabetes, polio and other diseased groups that are prone to cause foot diseases, based on medical statistical analysis to determine the common plantar pressure distribution of this type of patients, thus Determine the corresponding group category based on the characteristics of the target user, such as the disease state, such as diabetic patients, and obtain the foot pressure data of the target user group.
- the actual measured foot pressure data is a human plantar pressure measured without external adjustment, such as a human plantar pressure of a natural standing barefoot.
- the actual foot pressure data under the same body posture can be determined (the foot pressure data is unadjusted foot pressure data) and the corresponding expected foot pressure data can be set, such as in a natural standing state without lean Measure the foot pressure data of the target user's feet on a plane, set the expected foot pressure data in the natural standing state based on this foot pressure data, and set the expected foot pressure data value of the first foot pressure intervention area to be smaller than the corresponding foot area The measured value.
- the first foot pressure intervention area may be an area where the foot is heavily compressed in a natural standing state, which is adapted to the needs of comfort and foot protection, and the expected foot pressure data value in this area Obtained after the pressure dispersion adjustment is performed on the corresponding area in the actual measured data, the expected foot pressure data in the foot pressure intervention area is reduced.
- Figures 5 and 6 respectively show a simulation diagram of the plantar pressure distribution under an embodiment.
- Figure 5 is a simulation diagram of the measured human test pressure distribution
- Figure 6 is the adjusted expected foot pressure data.
- the value in each cell is expressed as the average pressure in the area, and the corresponding plantar pressure distribution can be obtained from the values displayed in different areas of the sole. This value is determined by the actual foot pressure value or the expected foot pressure The value and the selected pressure unit are determined. For the same foot pressure distribution simulation chart, the larger the value, the greater the average pressure in the corresponding unit area.
- the size of each cell can be set based on selection and is not limited by the density of the actual measured foot pressure data.
- each The value displayed in a cell can be the pressure value measured by 1 pressure sensor, or the average value of the measurement values of 4 pressure sensors arranged in a square, which can be set artificially based on the display of foot pressure distribution.
- different values can be displayed based on different pressure units.
- the values of different cells are expressed in the same pressure unit, that is, in the same pressure distribution simulation diagram, the values in the cells in different areas can be used to indicate the relative pressure in different areas.
- the relatively high pressure area and the low pressure area within the sole of the target user are determined.
- the arch area of the human body in the unadjusted state, usually corresponds to a smaller pressure value.
- the arch area does not contact the pressure plate, that is, the pressure in this area is 0, and the relatively high pressure area is usually in the sole and heel (for example, the area where the numbers 70 or 76 are distributed in the embodiment shown in FIG. 5).
- the arch area of the human body in a natural state with no external action, usually has little or no pressure on the sole.
- Pressure adjustment needs to reduce the pressure peak in the high-pressure area and transfer the pressure in this area to the arch area to achieve the effect of pressure dispersion, that is, the pressure distribution state shown in Figure 6; or, based on the determined In the area corresponding to the peak pressure of the foot, in order to reduce the peak pressure, the pressure is adjusted to the forefoot area, the heel area and the arch area outside the pressure peak.
- the expected foot pressure data is calculated based on the measured foot pressure data of the target user obtained by measurement and corresponding medical intervention data.
- the measured foot pressure data of the target user and the medical intervention data jointly determine the expected foot pressure data to ensure that the shoe midsole structure adjusts the user's foot pressure distribution with the expected target and has the expected strength and reliability.
- the measured foot pressure data determines the pressure distribution state of the target user's foot, and the medical intervention data determines the pressure distribution adjustment that needs to be performed.
- the medical intervention data is the foot pressure distribution data that is required or expected to be corrected for the physical state of the target user. Obtained through physiological tests such as tendon reflex and pathological reflex, muscle strength and muscle tension, joint mobility, sensation (touch/pain/proprioception), tenderness, swelling, skin condition (ulcer/color), etc.
- the determination of the medical intervention data is related to a number of physiological health indicators, and is used to reduce the disease of a specific target user or reduce the risk of disease of the target user, or, based on the analysis of medical data, determine that the stress state beneficial to foot care is transformed into Pre-defined medical intervention data. In one implementation, the area and value of the medical intervention data are determined based on the foot shape data measured by the foot scanner and the treatment plan.
- the corresponding ulcer area has the expected pressure value range.
- the target user with abnormal local pressure is to treat the state of uneven plantar force.
- the medical intervention data of the corresponding local pressure abnormal area is to reduce or eliminate the pressure distribution data corresponding to the uneven plantar force.
- the measured foot pressure data With medical intervention data, determine the pressure transfer area and transfer value of the foot pressure intervention area, and calculate and obtain the corresponding expected foot pressure data.
- the expected foot pressure data is obtained according to the medical stage of the target user represented by the medical intervention data and the measured foot pressure data.
- the medical intervention data includes the stage of the target user in a certain disease obtained by analyzing the physiological detection data of the target user.
- the target users who do not show obvious pathological characteristics of the feet such as non-invasive feet and no obvious foot deformation but have the risk of plantar disease reflected by medical data, that is, for the target users who are in a preventive state or
- the foot pressure distribution state required by the target user at this stage is determined according to medical statistical analysis.
- the medical intervention data thus determined is the pressure value range of the relative high pressure area in the actual measured plantar pressure that can prevent or reduce the foot deterioration caused by the plantar pressure after medical adjustment, combined with the actual measured foot pressure distribution of the target user to determine the process Adjusted plantar expected pressure data; another example, for users who are prone to foot diseases such as diabetes or polio, but have no obvious foot disease, can be based on medical analysis of the target user’s stage of disease. Determine the subsequent area of the sole of the foot that may be damaged by disease, and the corresponding pressure value range of the area required to prevent or reduce disease damage, and the determined medical intervention data will be linked to the measured foot pressure data to set the target user’s desired foot pressure data .
- the target user who can clinically detect obvious plantar disease such as plantar ulcer, corpus callosum, and foot bone deformity, it can be determined that it is suitable for the treatment of the foot based on the evaluation of the disease severity of the plantar disease.
- Plantar disease or the pressure distribution state that inhibits plantar deterioration. For example, for an area where plantar ulcers already exist, the pressure value of the area needs to be relieved as much as possible to suppress the deterioration of the disease.
- the setting of the expected foot pressure data can use the pressure unit of the pressure distribution graph to determine the unit quantity for adjustment.
- the unit quantity is the basic unit for adjusting the pressure distribution value to increase or decrease in the actual distribution state, such as the distribution
- the value 1 of the pressure unit used in the figure is to use 1 times the unit pressure as the basic unit of adjustment.
- the expected pressure value is The measured pressure value is reduced by an integer multiple of 1.
- the peak plantar pressure is a unit area of 70 in the selected pressure unit, which is determined based on the medical intervention data If the pressure peak value needs to fall below 50, set the adjusted expected foot pressure value to a natural number of 50 or 49 or less; another example is for the target user with a plantar wound, the expected foot pressure value in the plantar trauma area is Below 25, adjust the adjusted regional pressure value to a natural number of 25 or less.
- the force strength of the lattice structure in the at least one first foot pressure intervention area or/and the second foot pressure intervention area and the calculated desired foot pressure data and the measured foot profile Data related.
- the foot contour is a three-dimensional contour of the target user's foot, and different contour shapes correspond to different distributions of pressure on the sole of the foot, that is, the force point and the magnitude of the force on the foot are different.
- the method of acquiring the foot contour data of the target user includes scanning by a 3D foot scanner, or processing based on visible light images and depth maps taken by a binocular camera.
- the foot contour data parameters include: foot length, Foot width, toe height, foot arch width, foot arch circumference, inner ankle height, outer ankle height, heel width and heel height, etc.
- the target user's foot contour data is obtained based on big data statistical analysis, such as the collection of human foot contours based on big data to determine common foot contour forms and some specific foot shapes Contour forms, such as foot contours corresponding to the body without foot diseases, and different foot contours corresponding to the classification of congenital foot deformities.
- big data statistical analysis can also associate the foot contour data of the target user with physical characteristics, such as foot contour data corresponding to different genders and foot lengths. In this way, the corresponding foot contour data is determined according to the classification of the target user group.
- the foot contour of the target user determines the pressure distribution area
- the desired foot pressure data is used to adjust the pressure distribution according to the foot contour of the target user to determine that the pressure distribution is consistent with the expected effect on the foot of the corresponding target user .
- the distribution of foot pressure data is to reduce the pressure value of the metatarsal and heel of the target user and distribute the pressure to the arch of the foot; considering the foot profile, while distributing the pressure to the arch of the foot, it is necessary to ensure that the pressure value is at a level that does not cause arch damage.
- Numerical range based on the foot profile of the target user to determine the range of foot pressure adjustment and the limit of the adjustment value, and combine the expected foot pressure data to design the lattice structure strength to achieve the expected adjustment function.
- the force strength of the lattice structure in the at least one first foot pressure intervention area or/and the second foot pressure intervention area is calculated from the expected foot pressure data and the measured foot profile. Data and gait data are related.
- the gait data includes the whole body posture and gait of the target user during walking, including walking rhythm, stability, fluency, symmetry, center of gravity deviation, arm swing, postures and angles of various joints, and expression and expression of the target user , The role of auxiliary devices (orthotics, walking aids), etc.
- the law of the gait data affects the pressure distribution of the shoe midsole in a long-term wearing state.
- the natural standing state and the walking state usually correspond to different foot pressure distributions.
- the pressure distribution changes caused by walking are related to the walking habits of the target user and have individual specificity.
- the pressure distribution during the walking of the target user reflected by the gait data, and the desired foot pressure data and foot profile data set for the target user determine the topological structure or lattice structure strength of different regions of the midsole during manufacturing.
- the gait data may reflect the possible pressure asymmetry of the left and right feet, based on the topological structure or crystal structure of the two midsoles corresponding to this pair of shoes.
- the grid strength adopts different strength designs.
- the gait data is related to the physical function of the target user.
- the elderly usually have a lower walking speed and a smaller stride length, and the time to stand on the bottom surface supported by both feet becomes longer during walking.
- the strength of the topological structure or the lattice structure is related to the sense of touch of the human body during wearing, and the strength includes stiffness or hardness.
- the topological The structural strength or lattice structural strength is set to have higher toughness and lower hardness.
- medical intervention data is determined based on the analysis of the gait data. Comparing the clinical examination data of medical measurement and the experimental analysis of gait data, comprehensively evaluate the disease of the target user, and determine the medical intervention data set for the target user based on quantitative and standardized inference.
- the expected foot pressure data, gait data, and foot profile data provide conditions and restrictions on the pressure distribution method, and compare different pressure distribution schemes to obtain the most optimal method for lattice strength design.
- this application provides an embodiment in which the pressure of the shoe midsole is adjusted through the first foot pressure intervention area and the second foot pressure intervention area.
- this application also provides the following ways to adjust foot pressure distribution:
- the waist portion of the shoe midsole of the present application is provided with a raised portion of a preset height to support the arch of the target user.
- FIG. 7 is shown as a side view of the applied shoe midsole in an embodiment.
- the waist part 12 corresponds to the arch of the foot of the target user, and the preset height of the raised portion 121 of the waist part matches the height of the arch of the target user.
- the raised portion 121 of the waist portion has a predetermined height to support the arch of the target user.
- the pressure on the sole of the human body is mainly distributed on the sole and heel.
- the pressure needs to be transferred to non-foot pressure intervention areas such as the arch area.
- the height of the waist protruding portion 121 is determined based on the foot contour of the target user.
- the contour curve of the waist part is basically the same as the contour curve of the target user’s arch. fit.
- the force strength of the protruding portion 121 of the waist part is related to the desired foot pressure data and the foot profile data of the target user.
- the expected foot pressure data may be calculated based on the actual measured foot pressure data of the target user and the corresponding medical intervention data.
- a desired distribution map of the plantar pressure is designed, and combined with the foot profile of the target user, the adjusted plantar pressure is distributed in an expected manner.
- the contour design of the waist part and the strength design of the lattice structure are used to realize the adopted pressure distribution scheme, and ensure that the waist part of the shoe midsole bears the pressure with the expected effect and has reliable strength when the shoe midsole is worn.
- the expected strength of the topological structure or the lattice structure is calculated based on the known pressure distribution.
- the height of the raised portion 121 of the waist part and the strength of the force applied thereto are related to the calculated foot pressure data, foot profile data and gait data of the target user.
- the contour curve of the waist part and the arch contour curve are in a state of incomplete fit, for example, when the target user’s arch area has damage such as In the case of plantar fascia tears and other injuries, when increasing the plantar contact surface to reduce the pressure peak of the plantar high pressure area, the contour design of the waist part is adjusted to incompletely fit based on the target user’s arch contour curve State so that the pressure in the arch area close to the fascia injury site is reduced.
- the function of the shoe midsole is shock absorption and cushioning, such as absorbing cushioning and shape rebound during exercise.
- the thickness of the shoe midsole is related to the shock absorption function, and it also determines the target user’s wearing performance. Tactility such as hardness and so on.
- the midsole of the shoe presents an uneven thickness, which is used to meet the needs of matching the pressure of the target user's foot. At the same time, the thickness value is determined with reference to the physical state of the target user. As shown in Figure 7, the midsole of the shoe presents an uneven thickness, and the contour arc on the upper surface is in a certain fit with the contour of the bottom surface of the foot of the human body, such as the waist part 12 in the middle of the midsole. The bulge corresponds to the arch of the human foot.
- the number of basic unit layers of the shoe midsole lattice structure can be determined based on the preset three-dimensional contour of the shoe midsole and the basic unit geometric structure.
- the number of bottom layers in the shoe can be 0.5 layer, 1 layer, 5 layers, etc., This application is not restricted.
- the basic unit of the shoe midsole lattice structure has different layers in different regions, for example, 1 layer in the first foot pressure intervention area, and 3 layers in the second foot pressure intervention area. Floor.
- the basic unit structure of the lattice structure has a certain deformation treatment. For example, the thickness of the shoe midsole at the front end of the shoe is reduced, and the basic unit of the lattice structure in this area is reduced to increase. Bulk density is used to ensure the structural strength of the weak area in the midsole of the shoe.
- the preset thickness of the shoe midsole and at least one of the body data, weight data, foot contour data, gait data, or foot pressure data of the target user obtained by measurement Related.
- the thickness of the shoe midsole affects its overall elastic deformation trend and the target user’s plantar pressure distribution when being worn.
- the setting of the preset thickness can change the force state of the target user. Therefore, the preset thickness and the target The various mechanical parameters of the user's force are related to the corresponding tactile sensation of the target user.
- the weight data value of the target user when the weight data value of the target user is larger, the corresponding shoe midsole bears greater pressure. Considering the user’s comfort requirements, usually a thicker shoe midsole has a softer touch.
- the weight data of the target user and the thickness of the shoe midsole are set to a positive correlation; for another example, the thickness of the shoe midsole is designed by the gait data of the target user to satisfy the protection of the sole during walking.
- the thickness of the shoe midsole is related to the joint posture angle and stability during walking. Based on the correlation analysis of the shoe midsole thickness and gait data, the prediction of the shoe midsole is determined according to the walking posture of the target user. Set the thickness.
- the foot pressure data is related to the weight data, foot profile data, and gait data of the target user.
- the preset thickness of the shoe midsole is determined based on the foot pressure data of the target user.
- the dynamic bottom sole pressure distribution state of static and walking respectively is characterized, and the corresponding preset thickness of the shoe midsole is determined.
- the body data includes physical measurement data of the target user, such as the evaluation of the body parts such as knee joints and ankle joints of the target user, and is used to determine the sports mode that is beneficial to the health and maintenance of the target user, so as to determine the corresponding preset shoe midsole thickness.
- the preset thickness of the shoe midsole is related to multiple factors such as foot pressure data, body data, and foot profile data of the target user.
- the preset thickness of the shoe midsole may be It has the opposite effect on different needs. For example, when the preset thickness of the shoe midsole is too large, it is not conducive to the target user's perception and stability of the bottom surface, and the elasticity is increased accordingly.
- one implementation method is to use software modeling and simulation, After constructing the shoe midsole model, apply static pressure and walking dynamic pressure corresponding to the target user to it, and set performance analysis indicators corresponding to the different needs of the target user, and calculate the total after weighting the different analysis indicators, and output the highest total performance The best solution corresponds to the thickness of the shoe midsole.
- the weights of the different analysis indicators may be determined based on the target user's demand bias and health status.
- the above example provides an implementation method for adjusting the pressure distribution or performance of the midsole by determining the height of the waist or the thickness of the midsole.
- the application also provides another method based on determining the thickness of the midsole or three-dimensional Contour to adjust the way foot pressure is achieved.
- the shoe midsole includes a heel portion corresponding to the heel of the target user, a sole portion corresponding to the forefoot of the target user, and a sole located between the heel portion and the sole of the foot and corresponding to the target user's foot.
- the reference thickness of the sole, the cross-sectional thickness of the at least one intervention area is greater than the reference thickness of the sole of the shoe midsole.
- the effect to be achieved by the target area and the manner of determining the location of the area can refer to the first foot pressure intervention area described in the foregoing examples, that is, the area where the foot pressure is expected to be reduced.
- the effect to be achieved by the intervention area and the determination of the location of the area can refer to the second foot pressure intervention area described in the foregoing examples, that is, the area where the foot pressure is expected to be increased.
- this application provides an implementation method based on one or more of the adjustment area's force strength such as bulk density, crystal lattice structure, printing material, printing process, and post-processing process.
- the target area and the intervention area can also be adjusted by determining the thickness of the section to adjust the strength of the force, so as to achieve foot pressure adjustment.
- FIG. 8 shows a schematic structural diagram of a shoe midsole for footwear products of this application in an embodiment.
- the midsole of a footwear product as shown in FIG. 8 includes: a heel portion 13 corresponding to the heel of the target user, a sole portion 11 corresponding to the forefoot of the target user, and located between the heel portion 13 and the sole portion 11 And corresponding to the waist portion 12 of the arch of the target user’s foot, wherein the sole portion 11 is provided with at least one target area 151 and at least one intervention area 152 adjacent to the at least one target area 151, the at least one The cross-sectional thickness of the target area 151 is less than the reference thickness of the sole portion 11 of the shoe midsole, and the cross-sectional thickness of the at least one intervention area 152 is greater than the reference thickness of the sole portion 11 of the shoe midsole, thereby the target area
- the respective intensity distributions of 151 and intervention area 152 are adjusted, so that the sole pressure of the target user can be adjusted based on the specific conditions of the target user or the situation of a specific group of users.
- the area of the shoe midsole corresponds to the area of the sole of the target user.
- the area of the shoe midsole can be determined based on the foot contour of the target user, for example, the size or size of the shoe midsole.
- the contour of the midsole can be determined by further considering the wearing comfort and the requirement of foot protection, for example, the toe tip and the toe cap Set a certain distance, such as the range of about 0.95cm to 1.27cm.
- the sole portion 11 is provided with at least one target area 151 and at least one intervention area 152 adjacent to the at least one target area 151.
- the target area 151 is the area where the foot pressure is expected to be reduced.
- the target area 151 can be determined according to the specific needs of the target user, such as a designated protective part of the foot or a foot ulcer. For areas where the pressure needs to be dispersed and transferred, or for other areas where the pressure is adjusted and dispersed based on the comfort or protection of the sole, the specific location can be further determined based on the target user's foot contour and specific needs.
- the intervention area 152 is an area where foot pressure is expected to increase, and the intervention area 152 can be used to achieve pressure sharing on the target area 151. It should be understood that for the same target user, the overall pressure on the midsole of the shoe before and after the foot pressure adjustment is unchanged. For example, the target user’s weight, body shape, standing posture, gait and other natural conditions and habits lead to the midsole of the shoe. The distribution of pressure under normal conditions remains unchanged. When the local pressure of the sole needs to be reduced, other areas need to share the pressure correspondingly, and the intervention area 152 can be used as an area for pressure sharing of the target area 151.
- the intervention area 152 is adjacent to the target area 151.
- the adjacent may be that the boundary (also called contour) of the intervention area 152 and the boundary of the target area 151 are tangent or connected, and Or separate. It should be understood that, based on the expected reduction in foot pressure in the target area 151 and the expected increase in foot pressure through the intervention area 152 to achieve pressure sharing, it is sufficient that the intervention area 152 and the target area 151 do not overlap.
- the target area 151 may be predetermined in the sole sole portion 11 of the shoe, so that the intervention area 152 is selected in the area outside the target area 151 in the sole portion 11.
- the stated increase in foot pressure is for illustration, for a specific area (that is, the intervention area described in this application), compared to the unintervened foot pressure, such as barefoot
- the foot pressure when standing, when wearing the footwear article formed by the shoe midsole of the present application the pressure in the specific area increases; similarly, the foot pressure is reduced as compared with the foot pressure without intervention.
- the pressure in the target area is reduced.
- the foot pressure (also called foot pressure data) described in this application is the pressure distribution data of the sole of the target user, and in some embodiments, it is the pressure distribution of the different areas of the midsole of the footwear in the state of being worn.
- the data includes static pressure distribution data and dynamic pressure distribution data of the target user during exercise.
- the target area is set at one or more of the first metatarsophalangeal joint and the first thumb of the target user; and, the intervention area is set corresponding to the target user Between the second metatarsophalangeal joint and the fifth metatarsophalangeal joint.
- the first metatarsophalangeal joint of the forefoot is an area of high pressure in different states in the plantar pressure distribution corresponding to the static state (for example, when standing) and the dynamic state of the human body.
- the pressure between the second metatarsophalangeal joint to the fifth metatarsophalangeal joint in the sole of the foot is smaller than the pressure at the first metatarsophalangeal joint.
- the tendency of their feet to press on the first metatarsophalangeal joint is particularly high.
- metatarsals and heels are usually areas of high incidence of corpus calluses. Medically, it is generally believed that the maximum plantar pressure has a high correlation with foot pathology. The maximum plantar pressure of diabetic patients may be Where foot ulcers occur.
- the first metatarsophalangeal joint can also be used as a proposed protection area. For example, for diabetic patients without obvious plantar disease wounds, the high-risk areas such as calluses and ulcers that can be obtained by medical statistical analysis can be used as protection areas. area.
- the target area is set at the first metatarsophalangeal joint, that is, this area is determined as the area where foot pressure needs to be reduced.
- the large target user or the first metatarsophalangeal joint is the target user in the diseased area, and the footwear product formed based on the shoe midsole of the present application has the effect of plantar protection or disease treatment.
- the treatment includes preventive (ie preventive), blocking, curative or palliative treatments that can lead to the expected physiological effects.
- treatment herein refers to the occurrence of one or more symptoms based on a specific disease, abnormality and/or medical condition that can be partially or completely reduced, delayed onset, inhibited progress, reduced severity, and/or reduced The purpose of probability.
- the intervention area adjacent to the target area is set between the second metatarsophalangeal joint to the fifth metatarsophalangeal joint of the corresponding target user, so that the first metatarsophalangeal joint can be shared between the second metatarsophalangeal joint to the fifth metatarsophalangeal joint Pressure on the joints.
- the total pressure of the forefoot of the target user remains unchanged, but the pressure of the target area is shared by the intervention area, and the foot pressure of the target area is reduced.
- the pressure on the sole of the foot can appear as an average of the pressure distribution (for example, the pressure of the first metatarsophalangeal joint decreases and the pressure between the second metatarsophalangeal joint to the fifth metatarsophalangeal joint increases) or the high-pressure zone transfer (for example, the high pressure area moves from the first metatarsophalangeal joint to the second metatarsophalangeal joint to the fifth metatarsophalangeal joint).
- the heel portion is further provided with at least one target area. That is, the heel portion may also be provided with an area where the foot pressure is expected to be reduced. It should be understood that the high pressure area of human foot pressure is usually located on the heel of the forefoot. In some scenarios, when the peak of the target user’s heel is too large or the target user’s heel has a diseased area, the shoe The heel part of the midsole sets the target area.
- the cross-sectional thickness of the at least one target area is smaller than the reference thickness of the sole of the shoe midsole, and the cross-sectional thickness of the at least one intervention area is greater than the reference thickness of the sole of the shoe midsole.
- the reference thickness is the conventional thickness distribution of each part of the midsole without intervention.
- the reference thickness of the forefoot part of the midsole is usually Less than the reference thickness of the heel part, it should be understood that the reference thickness of the midsole is different at different positions of the midsole.
- the midsole before intervention is not limited by the uniform distribution of thickness in different areas.
- the shoe midsole before intervention is a shoe midsole that has not been structurally adjusted based on the target area or the goal of foot pressure increase or foot pressure reduction in the intervention area.
- the three-dimensional contour of the shoe midsole can be determined.
- the thickness distribution corresponding to the three-dimensional contour of the bottom is the reference thickness.
- the cross-sectional thickness of the target area and the intervention area is related to the reference thickness.
- the reference thickness is related to at least one of the measured body data, weight data, foot contour data, gait data, and foot pressure data of the target user.
- the reference thickness of the shoe midsole affects its overall elastic deformation trend and the target user’s plantar pressure distribution when being worn.
- the setting of the reference thickness can change the force state of the target user. Therefore, the reference thickness and the target user’s force
- Various mechanical parameters are related to the tactile sensation of the corresponding target user.
- the data represented by the body data, weight data, foot contour data, gait data, and foot pressure data can be referred to the foregoing embodiment, which will not be repeated here.
- the “Intervention” consists in distributing the pressure in different areas of the midsole and by changing the structure, thickness or material of the local area of the midsole.
- the cross-sectional thickness of the target area is smaller than the reference thickness of the sole of the shoe midsole.
- the target area is area A, which corresponds to the plantar area A'of the target user, and the area A" of the shoe midsole before intervention also corresponds to the plantar area A'of the target user.
- the cross-sectional thickness of the midsole area A is smaller than the cross-sectional thickness of the midsole area A" before intervention.
- the cross-sectional thickness is also described, and the target area has a preset thickness greater than zero.
- the cross-sectional thickness of the target area of the heel portion can be made smaller than the reference thickness of the heel portion.
- the structural strength of the target area is reduced compared to the strength before the intervention.
- the force strength of the target area is reduced, thereby It can realize the distribution of plantar pressure.
- the cross-sectional thickness of the intervention area is greater than the reference thickness of the sole of the shoe midsole.
- the intervention area is area B, which corresponds to the sole area B′ of the target user.
- the shoe before the intervention The area B" of the midsole also corresponds to the sole area B'of the target user, and the cross-sectional thickness of the midsole area B of the present application is greater than the cross-sectional thickness of the midsole area B" before intervention.
- the upper surface of the target area is concave relative to the contour of the target user's foot; the upper surface of the intervention area is convex relative to the contour of the target user's foot.
- FIG. 9 shows a cross-sectional view of a partial area in an embodiment of the shoe midsole of this application.
- the lower surface of the shoe midsole is unchanged before and after the foot pressure intervention, and the height of the upper surface of the target area 151 is reduced so that the cross-sectional thickness of the target area 151 is smaller than the reference of the corresponding area of the shoe midsole before the intervention. Thickness, the upper surface of the target area 151 appears to be concave relative to the contour of the target user’s foot; at the same time, the height of the upper surface of the intervention area 152 is increased so that the cross-sectional thickness of the intervention area 152 is greater than that of the non-intervention front shoe The bottom corresponds to the reference thickness of the area, and the upper surface of the intervention area 152 appears to be convex relative to the contour of the target user's foot.
- Figure 10a shows a cross-sectional view of the shoe midsole of this application in an embodiment
- Figure 10b shows the shoe midsole shown in Figure 10a contacting the shoe last or the target user Sectional view.
- the midsole of the shoe includes a sole portion 11, a waist portion 12 and a heel portion 13.
- the target area 151 is concave relative to the foot contour of the target user.
- the sole of the target user can contact the intervention area in advance (Fig.
- the intervention area can achieve the pressure sharing effect, and the plantar area corresponding to the target area 151, such as the diseased area, provides reduced support for the target user; in one case, the diseased area and the shoe The midsole is not in contact, so the pressure in this area is reduced to 0; in another case, the sole of the target user's feet contact and step on other areas outside the target area 151, such as the intervention area, and other areas are in The diseased area corresponding to the target area 151 only touches the midsole after being stepped on and deformed. During this deformation process, other areas always bear part of the plantar pressure, and the foot pressure that the diseased area needs to share becomes smaller. It should be noted that the embodiment shown in Figs.
- FIG. 10a and 10b is only used to illustrate the contact state of the target area with respect to the foot contour of the target user, and is not used to limit the specific position of the target area of the present application; at the same time, Figs. 10a and 10b Figure 10b shows a cross-sectional view of the shoe midsole, which cannot be used to limit the contact state of the entire shoe midsole with the target user's foot.
- the target area has a gradual transition from the upper surface to the area outside the target area, so that the target area is concave relative to the contour of the target user's foot; or, the intervention area faces the outside of the intervention area
- the area presents a gradual transition in the height of the upper surface, so that the intervention area is convex relative to the contour of the target user's foot.
- the intensity change of the target area toward the outside of the target area presents a gradual transition, and the sudden pressure change at the boundary of the target area can be reduced to make it below a preset threshold.
- the preset threshold can be set based on medical data or the performance of footwear products. For example, when the foot pressure has an excessive mutation, it is easy to cause plantar tingling.
- the threshold for the foot pressure mutation can be determined based on medical analysis. Reduce or eliminate discomfort, and if there are too large sudden changes in the pressure value of different areas of the shoe midsole, the cushioning function may be weakened.
- the pressure sudden change in the boundary area can be reduced to achieve a gradual transition;
- the determination is made through the manufacturing process (standard) of the footwear product, for example, the pressure change state suitable for the cushioning of the shoe sole is determined to enhance the cushioning function of the shoe midsole or the impact and abrasion resistance of the shoe midsole.
- the intensity change of the intervention area toward the outside of the intervention area is gradually transitioned, so that the pressure mutation at the boundary of the intervention area can be reduced.
- the intervention area can correspond to the foot pressure assumed by the intervention area.
- the midsole of the shoe has a good cushioning ability, and the pressure transmission and sharing between different areas can be effectively realized; at the same time, it reduces the uncomfortable feeling of excessive local pressure when the human body is wearing it.
- the boundary area of the target area or the intervention area may be set to extend toward the target area or the intervention area with a certain slope, such as 30°, 45°, 60°, etc.; of course, the The boundary area of the target area or the intervention area may also be curved or curved to extend out of the area.
- the cross-sectional thickness of the target area is related to the force intensity of the target area and the intervention area determined based on the target user's expected foot pressure data; the cross-sectional thickness of the intervention area is related to the target user-based It is expected that the force intensity of the target area and the intervention area determined by the foot pressure data are related.
- the expected foot pressure data is expected foot pressure distribution data for the target user.
- the target user's foot pressure distribution can be the expected foot pressure distribution data while wearing the shoe midsole of the present application.
- the expected foot pressure distribution data is the intervened foot pressure data.
- the expected foot pressure data is the expected foot pressure distribution of the entire area of the shoe midsole. Therefore, after the expected foot pressure data is obtained, the structural strength distribution of the entire area of the shoe midsole can be calculated, based on the expected foot pressure.
- the structural strength corresponding to the target area and the intervention area obtained by the data can be designed for the cross-sectional thickness of the target area and the intervention area in the shoe midsole.
- the expected foot pressure data may be determined based on the actual measured foot pressure data of the target user, and the implementation method may refer to the foregoing embodiments.
- the expected foot pressure data is related to the actual measured foot pressure data and medical intervention data of the target user; wherein the expected foot pressure data of the target area is smaller than the actual measured foot pressure area of the target area, so The expected foot pressure data of the intervention area is greater than the actual measured foot pressure data of the intervention area.
- the expected foot pressure data is obtained according to the medical stage of the target user represented by the medical intervention data and the measured foot pressure data.
- the medical stage may refer to the stage of a certain disease obtained by analyzing the physiological detection data of the target user included in the medical intervention data in the foregoing embodiment, that is, the disease sign or severity of the target user.
- the desired foot pressure data may also be determined based on the target user's foot contour data.
- the method for determining the foot contour will not be repeated here. It should be understood that the foot contour of the target user determines the pressure distribution area, and the desired foot pressure data is used to adjust the pressure distribution according to the foot contour of the target user to determine the pressure distribution and the expected effect on the corresponding target user’s foot Unanimous.
- the cross-sectional thickness of the target area is related to the force intensity of the target area and the intervention area determined based on the desired foot pressure data of the target user; the cross-sectional thickness of the intervention area is related to the force strength determined based on the desired foot pressure data of the target user.
- the force intensity of the target area and the intervention area are related. It should be understood that the structural strength of different areas of the shoe midsole is related to the expected foot pressure in the area. For example, when the structural strength of the intervention area is relatively large, the pressure of the shoe midsole is easily distributed to Intervention area.
- the cross-sectional thickness of a region is positively related to the structural strength of the region. Based on the corresponding relationship between the cross-sectional thickness and the structural strength, and the corresponding relationship between the structural strength and the force strength (ie foot pressure), in this way, based on the target user's expected foot pressure data, the structure corresponding to the target area and the intervention area can be determined Strength, so as to calculate the cross-sectional thickness corresponding to the target area and the intervention area.
- the cross-sectional thickness of the target area can be determined by the expected impact of the target area.
- the force intensity is determined, and the cross-sectional thickness of the intervention area can be determined by the expected force intensity of the intervention area.
- Figure 11 shows a simulation diagram of the human foot pressure distribution test in a natural state
- Figure 12 through the application of the target area and the intervention area to adjust the foot pressure after the intervention of the midsole of the human foot
- a simulation diagram of the pressure distribution test where the pressure values of the pressure distribution simulation diagrams corresponding to Fig. 11 and Fig. 12 are displayed in the same pressure unit.
- the measured foot pressure data of the target user in a natural state determines the relative high pressure area and low pressure area within the target user's sole.
- the arch area of the human body in the state of no intervention, usually corresponds to a smaller pressure value, which is an area where the pressure value is displayed as 0 as shown in Figure 11.
- the arch part of the foot The area does not contact the pressure plate, that is, the pressure in this area is 0, and the relatively high pressure area is usually in the sole and heel (for example, in the embodiment shown in Figure 11, the pressure value of the digital sole is 60 or the pressure value of the heel For the area of 62).
- the foot pressure distribution map after intervention, in the target area and intervention area set on the sole of the foot the foot pressure corresponding to the target area is reduced compared to the foot pressure in the corresponding area in Figure 11, and at the same time, the foot pressure corresponding to the intervention area The pressure is increased relative to the foot pressure in the corresponding area of FIG. 11.
- the preset range may be determined based on the specific needs of the target user. For example, when the shoe midsole of the present application is used to correct abnormal foot pressure caused by gait or foot shape, the preset range may be a normal foot pressure range, For another example, when the shoe midsole is provided to a target user with foot ulcers, the preset range may be determined based on the treatment needs of the target user.
- the cross-sectional thickness of the target area and the intervention area is related to the reference thickness.
- the reference thickness is related to at least one of the measured body data, weight data, foot contour data, gait data, and foot pressure data of the target user.
- the reference thickness of the shoe midsole affects its overall elastic deformation trend and the target user’s plantar pressure distribution when being worn.
- the setting of the reference thickness can change the force state of the target user. Therefore, the reference thickness and the target user’s force
- Various mechanical parameters are related to the tactile sensation of the corresponding target user.
- the content represented by the body data, weight data, foot contour data, gait data, and foot pressure data and the determination method can be referred to the foregoing embodiments, which will not be repeated here.
- the implementation of adjusting foot pressure by the cross-sectional thickness of the target area and intervention area is the same as the aforementioned implementation of adjusting foot pressure through the first foot pressure intervention area and the second foot pressure intervention area.
- Way, or the first foot pressure intervention area or/and the second foot pressure intervention area are set as an embodiment in which the foot pressure in the area is gradually transitioned from the outside of the area to the area, or the waist part is provided with a preset
- the embodiments of the bulge height are all adjusting the foot pressure distribution of the shoe midsole; more importantly, the foregoing embodiments are not mutually exclusive. Therefore, those skilled in the art can independently learn about the embodiments disclosed in this application. Choose to use one or a combination of several methods to achieve foot pressure adjustment on the midsole of the shoe.
- the waist portion of the shoe midsole of the present application has a raised portion with a preset height to support the foot of the target user.
- the raised height of the waist part can be determined by, for example, the foot contour of the target user; in another implementation, based on the sole state of the target user, the contour of the waist part The curve and the arch contour curve are in a state of incomplete fit.
- the target user when the target user’s arch area has injuries such as plantar fascia tears, the use of increased plantar contact surface to reduce plantar high pressure
- the contour design of the waist fossa is adjusted to an incomplete fit state based on the arch contour curve of the target user, so that the pressure in the arch area close to the fascia injury site is reduced; in another realization
- the height of the protruding part of the waist part and the force strength thereof are related to the calculated desired foot pressure data, foot profile data, and gait data of the target user.
- the shoe midsole is composed of a 3D printed topological structure or multiple lattice structures.
- the force strength of the lattice structure of the shoe midsole and the volume density of the lattice structure, the lattice structure, the lattice material, the printing material, the printing process, and the post-processing process is related to at least one of the bulk density of the topological structure, the printing material, the printing process, and the post-processing process.
- the strength performance of the formed shoe midsole is related to the printing material.
- entities with different structural strengths can be formed based on the selection of the printing material.
- the printing material can be determined in advance when determining the force strength of the lattice structure or the topological structure. How the bulk density, printing material, printing process, and post-processing process affect the stress intensity of the topological structure, or bulk density, lattice structure, lattice material, printing material, printing process, and post-processing process For the manner of influencing the force strength of the lattice structure, reference may also be made to the foregoing embodiments, which will not be repeated here.
- the bulk density of the lattice structure is related to the diameter of the lattice rods, the thickness of the lattice wall, the size of the lattice, and the density of the lattice rods after forming;
- the bulk density of the topological structure is related to the rods of the topological structure. Diameter thickness, wall thickness, and topological structure rod or face density after forming are related.
- the topological structure or lattice structure is obtained by 3D printing, and the 3D printing method includes wire melt extrusion, material droplet injection, powder flat melting, adhesive Jet, or laminated curing printing of photosensitive resin.
- the structural model and performance parameters such as intensity corresponding to the topological structure or lattice structure of the shoe midsole are input to the control device of the 3D printing device, and the energy radiation device of the 3D printing device is in the control device.
- the image corresponding to the topological structure or the lattice structure is projected and the radiation energy density corresponding to the structure intensity is projected, and the material to be cured is printed as the entity of the shoe midsole with a preset three-dimensional structure and intensity.
- the material of the topological structure or the lattice structure includes a light-curable resin material, a thermoplastic rubber (TPR), a thermoplastic elastomer; wherein the thermoplastic elastomer includes a polyurethane elastomer (TPU), nylon elastic Body (TPAE), polyester elastomer (TPEE), EVA elastomer and silicone elastomer.
- the lattice structure material may be any one of the above-mentioned materials, or a mixture of two or more materials.
- thermoplastic elastomer is a type of elastomer that has the elasticity of rubber at room temperature, and can be plasticized and molded at high temperature. It is a copolymer or a physical mixture of polymers (usually plastic and rubber). Characteristic material composition. Generally, thermoplastics are relatively easy to use in manufacturing, for example by injection molding.
- the material of the topological structure or lattice structure can also be polypropylene, acrylonitrile butadiene styrene (ABS), polycarbonate (PC), PC-ABS, PLA, polystyrene , Lignin, polyamide, polyamide foam, polyamide with additives such as glass or metal particles, methyl methacrylate-acrylonitrile-butadiene-styrene copolymer, such as polymer-ceramic composite materials Absorbable materials, and other similar materials suitable for the production of shoe midsoles, the materials used in the topological structure or lattice structure are not limited to the above examples.
- the midsole further includes a cushion layer integrally formed on the top surface of the midsole by 3D printing.
- FIG. 13 shows a schematic diagram of the buffer layer and the shoe midsole in an embodiment of the shoe midsole of this application.
- the buffer layer 14 is arranged on the surface of the lattice structure of the shoe midsole to provide the user with sufficient buffering force during wearing.
- the buffer layer 14 is composed of a plurality of 3D printed lattice structures.
- the rod diameter or wall thickness of the lattice structure in the buffer layer 14 is smaller than the rod diameter or wall thickness of the lattice structure in the shoe midsole, and the lattice volume of the lattice structure in the buffer layer 14 is smaller than that of the shoe.
- the cushion layer 14 and the shoe midsole are integrally formed by 3D printing, and the shoe midsole is distinguished from the cushion layer 14 based on different designs of the lattice structure and corresponding different functions.
- the diameter of the connecting rod or the wall thickness of the common surface of the basic unit of the lattice structure is related to the strength of the lattice structure.
- the buffer layer 14 adopts a small rod diameter or thin-walled structure and is designed as a small-volume basic lattice unit. Composition, while ensuring the strength of the buffer layer 14, the hardness of the buffer layer 14 is reduced by the basic unit connection of small rod diameter or thin wall, forming a layer on the surface of the shoe midsole with low hardness, good elasticity and having The soft-touch cushioning structure further weakens the pressure impact of the contact between the sole of the foot and the midsole of the shoe.
- the buffer layer 14 is composed of a 3D printed topological structure, and the rod diameter of the topological structure in the buffer layer 14 is smaller than the rod diameter in the topological structure of the shoe midsole; or, the buffer layer 14
- the number of node connections in the topological structure of layer 14 is less than the number of node connections in the topological structure of the shoe midsole, so as to reduce the hardness of the buffer layer, make it easy to be elastically deformed, and realize the buffer function.
- the contour of the buffer layer 14 can conform to the contour of the upper surface of the midsole, and the upper surface of the midsole is printed to form an integrated structure during actual printing.
- the buffer layer 14 can be designed to have a uniform thickness or an uneven thickness. Generally speaking, the thickness of the buffer layer 14 is much smaller than the thickness of the midsole, which conforms to the contour design of the midsole.
- the outer contour of the buffer layer 14 can be obtained based on the contour of the midsole. For example, the outer contour of the lower surface of the buffer layer 14 is designed to be the same as the outer contour of the upper surface of the midsole to form a natural connection on the midsole without abrupt changes.
- the contour design and topological structure or lattice structure design of the buffer layer 14 are also related to the desired foot pressure data, gait data, foot contours, etc. of the target user, such as the buffer layer 14.
- the upper surface contour can be designed to conform to the target user's foot contour. In actual walking, the shoe midsole deforms following the cushion layer 14 and absorbs the impact of the sole of the foot through the cushion layer 14, and then the shoe midsole provides the supporting force to the sole of the foot, that is, distributes the adjusted pressure.
- Fig. 14 shows a schematic diagram of the exploded structure of the footwear product of this application in an embodiment
- Fig. 15 shows a schematic diagram of the structure of the footwear product of this application in an embodiment.
- the midsole 10 further includes a top surface of the midsole 10 integrally formed by 3D printing for combining with the upper fitting surface of the upper 20.
- the upper fitting surface can be used to bond the shoe upper 20, the upper fitting surface provides a stickable contact surface for the connection of the shoe upper 20 and the sole, and the shoe upper 20 is used to form the shoe midsole 10 Cover the coverage of the target user’s feet.
- the upper fitting surface may be designed as a ring-shaped structure for providing a ring-shaped contact surface for bonding the upper 20 and the midsole of the shoe, and its outer contour conforms to the contour of the midsole 10 get.
- the upper and lower surfaces of the upper bonding surface are respectively bonded to the upper 20 and the midsole 10, and the bonding agent includes neoprene adhesive, polyurethane adhesive, SBS adhesive and the like.
- the midsole 10 includes a buffer layer integrally formed between the midsole 10 and the upper fitting surface by 3D printing. That is, the buffer layer is attached to the contour of the shoe midsole 10 for continuous printing, the upper attachment surface is arranged on the buffer layer, and the upper surface is used to connect the shoe upper 20.
- the midsole 10 further includes a lower fitting surface formed on the bottom surface of the midsole 10 by 3D printing, which is used to combine with the outsole 30.
- the shoe outsole 30 is the sole component under the shoe midsole 10 that is used to directly contact the ground.
- the lower surface contour of the shoe outsole 30 is designed to increase friction, and wear-resistant materials such as natural It is made of rubber, artificial rubber, elastomer, thermoplastic elastomer (TPE), foamed plastic, gelatinous plastic and combinations thereof.
- the lower bonding surface is used to provide a contact surface for bonding between the midsole 10 and the outsole 30, and the adhesive used to achieve bonding includes neoprene adhesive, polyurethane adhesive, SBS adhesive, and the like.
- the lower fitting surface has an annular structure along the bottom contour of the midsole 10.
- the outer contour of the lower fitting surface conforms to the outer contour of the lower surface of the shoe midsole 10, and the ring structure is adopted to reduce the weight of the sole. Bonding.
- the target users Based on the midsole for footwear products provided by this application, for different target users, according to the target users' own personalized needs and characteristics, such as walking deformity or walking habits, foot contours, physiological conditions such as plantar health, Quantify lower limb joints, body stability, original foot pressure distribution, etc., analyze and evaluate the data obtained from actual measurements and associate it with the structural design of the midsole, and select the preset thickness of the midsole based on the different needs of target users
- the three-dimensional outline of the topological structure or the lattice structure of the shoe midsole and the structural strength of the different regions of the shoe midsole are used to adjust the sole pressure of the target user based on the specific conditions of the target user;
- the transitional and gradual design of the pressure between the different pressure areas of the foot pressure can make the midsole of the shoe have a good cushioning performance.
- a footwear product which includes: a shoe outsole for contacting the ground; a shoe midsole according to any one of the foregoing embodiments, and a shoe midsole combined with the shoe The top periphery of the midsole is used to wrap the upper of the foot of the target user.
- the footwear product includes a midsole 10, an upper 20 and an outsole 30.
- a midsole 10 For the respective structure and material of the shoe outsole and the shoe upper, and the way of combining with the shoe midsole, reference may also be made to the foregoing embodiments.
- the size or sag of the shoe upper 20 is related to the foot profile data of the target user obtained by the measurement. For example, based on the foot profile data of the target user, the size and slackness of the upper 20 are designed to fit the contour of the target user's foot; or the upper 20 is designed as a shoe upper There is a preset gap between the inner contour of 20 and the foot surface of the target user. Based on the width and height of the instep of the target user, the size and slack of the upper 20 are selected and designed.
- the size is the size of the three-dimensional contour of the shoe upper 20, and the slack is the adjustability or elasticity of the shoe upper 20, which can be used to evaluate the longitudinal and lateral ductility and bending characteristics of the shoe upper 20.
- the size or sag of the shoe upper 20 is related to the gait data of the target user obtained by measurement. Based on the gait data of the target user, determine the foot surface state of the target user in the exercise state and the change of the foot surface contour such as bending degree, thereby determining the size or slackness of the shoe upper 20, for example , choose highly ductile materials in the soles of the feet that are prone to bends to increase the degree of slack in the bending area.
- the size or sag of the shoe upper 20 is related to the measured foot profile data and gait data of the target user. Based on the influence of the target user's foot contour and exercise habits on the upper 20 in the static state and the motion state, a suitable upper material and upper structure design are selected.
- the design of the shoe upper 20 also refers to the foot health of the target user.
- the shoe upper 20 can be made of a flexible and light-weight breathable material, and the shoe upper 20 has sufficient slack.
- the article of footwear is an orthopedic shoe.
- the orthopedic shoes are footwear products with corrective functions suitable for user groups who need foot correction, that is, footwear products that help maintain abnormal feet or basically maintain normal gait.
- Products Specifically, based on the pressure distribution collection and medical status analysis of the different foot states of the target user, combined with the foot profile, the design of the midsole, upper, and outsole of the footwear provided in this application Method to determine the structure and materials of corresponding footwear products.
- the orthopedic shoes are collectively referred to as footwear whose structural design has the function of correcting the foot, and of course it also includes footwear products such as orthopedic boots or orthopedic shoes.
- the correction function is mainly the adjustment of plantar disease or abnormality, and the correction effect of plantar disease or abnormality can be embodied in treatment, prevention or relief.
- the orthopedic shoes are diabetic foot shoes, or can also be referred to as sugar foot shoes for short.
- the sugar-footed shoes correspond to footwear products made specifically for the feet of target users with diabetic feet due to the possibility of foot diseases or pathological changes caused by diabetes, and have suitable corrective or orthopedic functions for the user group of diabetic patients.
- metatarsals and heels are usually high-incidence areas of the corpus calluses. Medically, it is generally believed that the maximum plantar pressure has a high correlation with foot pathology. In diabetic patients, the maximum plantar pressure may be the foot. Where the ulcer occurs.
- the footwear product of the present application is aimed at the target user with diabetic foot disease.
- the footwear product reduces the peak pressure of the target user's plantar, increases the plantar contact area, and can selectively target the target user's plantar lesion area Or the proposed protection area design sole structure to relieve regional pressure and realize the function of sugar foot shoes.
- the proposed protection area is for diabetic patients without obvious plantar disease wounds, and for medical statistical analysis and the areas with high incidence of diseases such as calluses and ulcers obtained from the actual measured foot pressure data and gait data of the target user.
- the footwear products provided by this application are aimed at different target users, and can combine the target users' own personalized needs and characteristics, such as walking deformity or walking habits, foot contours, and physiological conditions such as plantar health, lower limb joints, Body stability, the original foot pressure distribution state, etc.
- the cross-sectional thickness of the intervention area is set to be greater than the reference thickness, such as based on the first intervention area and the second foot pressure intervention area, or based on determining the height of the waist part, so as to realize the midsole of the shoe.
- the intensity adjustment of different areas is adjusted based on the specific conditions of the target user's sole pressure, and the upper structure can be determined based on the target user's needs.
- the present application also provides a three-dimensional data processing method for shoe midsoles of footwear products.
- the three-dimensional data processing method can be used to form three-dimensional data slices of a 3D printing device.
- FIG. 16 shows a schematic flowchart of an embodiment of the three-dimensional data processing method of this application.
- the three-dimensional data processing method includes the following steps:
- step S100 the shoe midsole of the target user is modeled to form a three-dimensional shoe midsole model with a preset contour.
- the initial three-dimensional contour of the midsole is established based on the shoe last or based on the foot contour data of the target user to obtain a model contour that fits the foot shape of a specific target user or conforms to the foot shape law of the target user group.
- the target user’s shoe midsole is modeled based on the target user’s foot pressure data and foot contour data, wherein the foot pressure data includes the target user’s measured foot pressure data and expected foot pressure data .
- the foot pressure data includes the target user’s measured foot pressure data and expected foot pressure data .
- a three-dimensional contour that fits the target user’s foot is obtained in advance based on the target user’s foot contour data.
- the size of the shoe midsole contour is determined based on the target user’s foot pressure.
- the three-dimensional contour of the shoe midsole is further adjusted.
- the foot pressure data is used to determine the area where the target user’s foot pressure is abnormal, such as high foot pressure. The foot pressure shared by this area decreases while wearing.
- S100 also includes the step of setting the basic unit of the lattice structure in the shoe midsole model area or setting the topological structure in the three-dimensional contour of the shoe midsole model.
- the topological structure may be a lattice structure.
- the structure and properties of multiple basic units are related to the strength of the expected topological structure or lattice structure of the shoe midsole.
- the strength design of the topological structure or lattice structure is determined according to the expected strength of the midsole model of the shoe to determine the topological structure.
- a plurality of preset basic units with a lattice structure can be used to model the shoe midsole of the target user to form a shoe midsole model with a lattice structure; or, to predetermine a three-dimensional shoe midsole model.
- the contour of the midsole model is filled in the midsole model based on the selected basic unit of the lattice structure; or, the topological structure can be used to model the midsole of the target user to form a preset midsole model contour; Then or after determining the contour of the shoe midsole model, it is filled with a topological structure.
- the three-dimensional data processing method provided in this application can be used to process the three-dimensional model of the shoe midsole according to any of the implementations provided in the first aspect of this application.
- the lattice structure and the topological structure The geometric structure, connection method, and the way that different printing parameters such as geometric structure parameters, lattice structure or topological structure volume density, printing materials, energy radiation density, etc. affect the strength of the solid structure corresponding to the model area in the 3D model can be referred to The embodiment provided in the first aspect of this application.
- a lattice structure is set in the determined shoe midsole model contour to match the shoe midsole.
- the midsole contour area is filled to form a midsole model.
- the lattice structure is present in different positions of the three-dimensional midsole model. Stretch, twist, or compress the deformed structure. In this way, the lattice structure of the shoe midsole model in step S100 may be a stretched, twisted, or compressed deformed structure at different positions of the three-dimensional shoe midsole model.
- the structure of each basic unit in the lattice structure is the same or approximately the same
- the entity of the lattice structure is in the form of connecting rods, wherein the geometric structure of the lattice structure includes a polyhedron and a spheroid, and the polyhedron includes a cone, a rhombus, and a star. Or a combination of one or more of them; or, the entity of the lattice structure is in the form of a wall surface, wherein the geometric structure of the lattice structure includes a polyhedron and a spheroid, and the polyhedron includes a cone, a rhombus, And a combination of one or more of the stellar bodies.
- the three-dimensional shoe midsole model includes: a heel corresponding to the heel of the target user, a sole corresponding to the forefoot of the target user, and located between the heel and sole and corresponding to the target user The waist of the arch of the foot.
- the waist portion has a raised portion with a preset height for anastomosing the arch of the target user's foot.
- the raised height of the waist part is related to the force strength of the solid structure of the three-dimensional shoe midsole model, that is, it is related to the foot pressure distribution of the shoe midsole.
- the raised height of the waist part please refer to the foregoing embodiment. .
- step S110 the three-dimensional shoe midsole model is processed by using the obtained foot pressure data and foot profile data of the target user to determine at least one of the heel and/or sole of the three-dimensional shoe midsole model.
- the first foot pressure intervention area is a predefined area.
- S110 further includes using the acquired foot pressure data and foot profile data of the target user to process the three-dimensional midsole model to determine at least one second in the three-dimensional midsole model. Foot pressure intervention area steps.
- the foot pressure data and foot contour data of the target user are obtained through measurement or statistics.
- the method for determining the foot pressure data and the foot profile data of the target user can also refer to the embodiment provided in the first aspect of the present application.
- the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area or/and the second foot pressure intervention area is related to the calculated expected foot pressure data.
- the expected foot pressure data is less than the actual foot pressure data corresponding to the at least one first foot pressure intervention area; the expected foot pressure data is greater than the actual foot pressure data corresponding to the at least one second foot pressure intervention area.
- the first foot pressure intervention area is an area where foot pressure is expected to be reduced
- the second foot pressure intervention area is an area where foot pressure is expected to be increased
- the expected foot pressure data is calculated based on the measured foot pressure data of the target user obtained by measurement and corresponding medical intervention data.
- the measured foot pressure data of the target user and the medical intervention data jointly determine the expected foot pressure data to ensure that the shoe midsole structure adjusts the user's foot pressure distribution with the expected target and has the expected strength and reliability.
- the measured foot pressure data determines the pressure distribution state of the target user's foot, and the medical intervention data determines the pressure distribution adjustment that needs to be performed.
- the expected foot pressure data is obtained based on the medical stage of the target user represented by the medical intervention data and the measured foot pressure data.
- the medical intervention data may also include the stage of the target user in a certain disease obtained by analyzing the physiological detection data of the target user.
- the medical intervention data for the definition of the expected foot pressure data, the medical intervention data, and the manner of its association with the first foot pressure intervention area or the second foot pressure intervention area, reference may also be made to the embodiment provided in the first aspect of the present application.
- step S120 Based on the determined position of the first foot pressure intervention area or/and the second foot pressure intervention area, in step S120, the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area is weakened, So as to be smaller than the force strength of the topological structure or the lattice structure outside the at least one first foot pressure intervention area.
- the method for processing three-dimensional data of the shoe midsole further includes strengthening the force strength of the topological structure or the lattice structure in the at least one second foot pressure intervention area to make it greater than the force strength of the lattice structure. At least one second step of foot pressure intervention on the topological structure or the force strength of the lattice structure outside the region.
- the step of weakening the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area or strengthening the topological structure in the at least one second foot pressure intervention area Or in the step of the force strength of the lattice structure, the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area or/and the second foot pressure intervention area is calculated as expected
- the foot pressure data is related to the measured foot contour data.
- the weakening of the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area or the strengthening of the topological structure or the crystal structure in the at least one second foot pressure intervention area In the step of the force strength of the lattice structure, the force strength of the topological structure or the lattice structure in the at least one first foot pressure intervention area or/and the second foot pressure intervention area and the calculated expected foot pressure
- the data is related to the foot contour data obtained by the measurement and the gait data.
- the second foot pressure intervention area For the definition and determination method of the first foot pressure intervention area, the second foot pressure intervention area, foot pressure data, foot contour data, expected foot pressure data, and gait data, refer to the implementation provided in the first aspect of this application example.
- the force strength of the topological structure or the lattice structure of the at least one first foot pressure intervention area or the force strength of the topological structure or the lattice structure in the at least one second foot pressure intervention area it may be based on the The strength of the force determines the printing parameters in the three-dimensional model of the midsole of the shoe.
- the force strength of the lattice structure corresponding to the first foot pressure intervention area and the second foot pressure intervention area can be determined by the volume density of the lattice structure, the structure of the lattice body, the printing material, the printing process, And at least one of the post-processing processes, or, the force strength of the topological structure of the first foot pressure intervention area and the second foot pressure intervention area is determined by determining the volume density of the topological structure, the printing material, and the printing process , And at least one of the post-treatment processes is determined.
- the force strength of the lattice structure is determined by at least one of the volume density of each lattice structure, the structure of the crystal lattice, the printing material, the printing process, and the post-processing process;
- the stress strength of the topological structure is determined by determining at least one of the bulk density of the topological structure, printing material, printing process, and post-processing process.
- the bulk density of the lattice structure is related to the rod diameter, the thickness of the lattice wall, the size of the lattice, and the density of the lattice rod after forming; or the bulk density of the topological structure is related to the rod diameter of the topological structure.
- the thickness is related to the density of the topological structure rod after forming.
- the corresponding first can be selected and adjusted according to the expected foot pressure distribution of the target user.
- the force intensity of the foot pressure intervention area or the second foot pressure intervention area such as adjusting the topological structure or the volume density of the lattice structure, such as the diameter and length of the connecting rod, and the connection form such as valence and other structural parameters.
- the weakening of the first foot pressure intervention area can be achieved by reducing the volume density of the lattice structure, which can be achieved by increasing the length of the basic unit connecting rod or reducing the diameter of the basic unit connecting rod or reducing the wall thickness.
- connection form of the basic unit so that the degree of connection between the basic unit nodes is reduced, that is, the sparse connection corresponding to the low valence is adopted, so that the volume density of the lattice structure in the first foot pressure intervention area is reduced; or By reducing the number of node connections or the rod diameter of the topological structure in the first foot pressure intervention area, the volume density of the topological structure in the first foot pressure intervention area is reduced.
- the adjustment of the force intensity of the first foot pressure intervention area in the step S120 further includes setting the attributes of the topological structure in the first foot pressure intervention area in different areas or setting the basic lattice structure.
- the attribute setting of the unit, the attribute is used to indicate at least one of the radiation intensity, radiation duration, or frequency corresponding to the radiation control of the energy radiation device by the 3D printing device control device, so that the first foot pressure intervention area in the model
- the topological structure or lattice structure corresponding to the received radiation energy value decreases during printing.
- the first foot pressure intervention area is marked in the shoe midsole three-dimensional model, so that when the subsequently formed three-dimensional data slice data of the shoe midsole is used for printing by a 3D printing device, the attributes of the first foot pressure intervention area
- the setting is read by the control device of the 3D printing device, and the corresponding control device controls the energy radiation device of the printing device to print the foot pressure intervention area with lower energy, and the first foot pressure intervention in the print of the shoe midsole obtained therefrom
- the material density of the topological structure or the lattice structure in the region is low, and its force strength is less than that of the topological structure or the lattice structure outside the foot pressure intervention area.
- step S130 the force strength of the topological structure or lattice structure within the at least one first foot pressure intervention area and the force strength of the topological structure or lattice structure outside the first foot pressure intervention area are performed. Processing, so that the force strength of the topological structure or the lattice structure located outside the first foot pressure intervention area is toward the force strength of the topological structure or the lattice structure extending within the at least one first foot pressure intervention area The change is a gradual transition.
- step S130 further includes: determining the force intensity of the topological structure or the lattice structure within the at least one second foot pressure intervention area and the topological structure or the topological structure outside the second foot pressure intervention area.
- the force strength of the lattice structure is processed, so that the topological structure or the force strength of the lattice structure located outside the second foot pressure intervention area is directed toward the topological structure or the force strength extending within the at least one second foot pressure intervention area
- the change of the force intensity of the lattice structure shows a gradual transition.
- the gradual transition includes a gradual change in the lattice structure, such as a gradual change in the size of a basic unit of a lattice structure, a gradual change in the density of a basic unit, a gradual change in the thickness of a lattice wall surface, a gradual change in the length of the lattice rod diameter, and a thickness of the lattice rod.
- a gradual change in the lattice structure such as a gradual change in the size of a basic unit of a lattice structure, a gradual change in the density of a basic unit, a gradual change in the thickness of a lattice wall surface, a gradual change in the length of the lattice rod diameter, and a thickness of the lattice rod.
- the continuous gradation of the geometric structure of the basic unit of the lattice structure (such as the geometric structure type), and the performance gradation including the formation of the lattice structure by post-processing or printing processes, such as the density gradient of the lattice structure after forming, the lattice structure Material gradual change; or, the gradual transition is a structural gradual change of a topological structure, such as a rough gradual change of the rod diameter of the connecting rod body in the topological structure, a volume gradual change formed by the gradual change of the connection between the rod diameters of the topological structure, or a manufacturing process or a post-processing process.
- the topological structure of the material density gradient and so on.
- the topological structure or lattice structure of the shoe midsole model can be processed in the three-dimensional data processing to form a gradual change in the strength of the lattice structure or a gradual change in the strength of the topological structure; or, the first foot pressure intervention area can be determined (Second foot pressure intervention area), for the topological structure or lattice structure located outside the first foot pressure intervention area (second foot pressure intervention area) toward the at least one first foot pressure intervention area (second foot pressure intervention area)
- the topological structure or the lattice structure area extending within the intervention area is to be attributed to indicate the printing parameters of the area during production, such as printing.
- the print energy radiation density of the corresponding area from the first foot pressure intervention area extending toward the first foot pressure intervention area is gradually increased or decreased, thereby forming a gradual change in the strength of the force. Transition; or, through the determined first foot pressure intervention area, the topological structure or lattice structure located outside the first foot pressure intervention area extends toward the at least one first foot pressure intervention area Or the lattice structure area is marked to indicate the post-processing process.
- the topological structure or the lattice structure located outside the first foot pressure intervention area is facing inside the at least one first foot pressure intervention area (second foot pressure intervention area)
- the extended topological structure or lattice structure area can be attributed to form a gradual transition by referring to the embodiment provided in the first aspect of the present application. For example, it is determined that the first foot pressure intervention area or the second foot pressure intervention area is in the shoe.
- the position and contour of the bottom, as well as the determination of the boundary area, the topological structure in the boundary area is set as a gradual transition, or the basic unit of the lattice structure is set in the form of a transitional gradation.
- the lattice structure in the boundary region is designed in a form in which the size of the basic unit of the lattice structure is gradually changed; for another example, the basic unit geometry of the lattice structure in the boundary region changes from the first foot pressure intervention area
- the outer cone gradually deforms and extends to the basic unit structure formed as a spheroid in the at least one first foot pressure intervention area; for another example, based on the printing process settings, the lattice structure in the boundary area changes from the first foot
- the pressure intervention area extends toward the first foot pressure intervention area, and the corresponding basic unit of the lattice structure presents a form of gradual material density.
- the topological structure connection mode in the junction area is changed so that the force strength of the junction area is gradually transitioned.
- the extension direction can be adapted to make the number of common connections at the connecting rod nodes in the sub-area of the topology structure change gradually. Or, the average number of common connections of all nodes in the area decreases, or, in accordance with the extension direction, the diameter of the topological structure in the sub-region of the topological structure gradually decreases.
- the lattice structure outside the first foot pressure intervention area is directed toward the first foot pressure intervention area.
- the internally extending lattice structure presents a gradual transition, or the realization of a gradual transition of the lattice structure outside the second foot pressure intervention area toward the inside of the second foot pressure intervention area may also refer to this application.
- the embodiments provided in the first aspect will not be repeated here.
- step S130 after the processing in step S130 is completed, it is determined that the force strength of the lattice structure outside the first foot pressure intervention area is toward the topology extending within the at least one first foot pressure intervention area.
- the change in the force intensity of the structure or the lattice structure presents a gradual transition, or it is determined that the topological structure or the force intensity of the lattice structure outside the second foot pressure intervention area is directed toward the at least one second foot pressure intervention area
- the change of the force strength of the internally extending topological structure or the lattice structure presents a gradual transition
- the three-dimensional data processing method further includes a step of generating the topological structure or the lattice structure to fill the contour of the three-dimensional shoe midsole model.
- the topological structure or lattice structure may be based on the set parameters such as the position of the first foot pressure intervention area, the second foot pressure intervention area, the preset topological structure or lattice structure structure shape, and rod diameter in different areas.
- the size, the length of the rod, the form of gradual transition, the distortion and deformation of the lattice structure in different regions, etc. are generated by preset parameters.
- a step of generating a topological structure or a lattice structure filling the midsole model is further included. That is, in an actual scene, the step of filling the topological structure or lattice structure into the contour of the three-dimensional shoe midsole model can be performed in any of the steps S100, S110, S120, and S130, that is, in generating slice data Form the topological structure or lattice structure corresponding to the desired foot pressure distribution to form the midsole model of the shoe.
- the topological structure or lattice structure and the three-dimensional contour of the shoe midsole jointly determine the expected foot pressure data of the shoe midsole entity obtained from the shoe midsole model.
- the stress strength of the topological structure or the lattice structure is determined by at least one of the material, the bulk density, the printing process, and the post-processing process.
- the force strength can be changed by changing the topological structure or the volume density of the lattice structure to obtain the desired foot pressure distribution.
- the strength or strength of the first foot pressure intervention area is weakened or /Strengthen the strength of the second foot pressure intervention area to determine the force strength of different areas in the shoe midsole model, and generate a topological structure or a lattice structure based on the functional relationship between the volume density and the strength of the topological structure or the lattice structure To fill the midsole model.
- a preset topology or lattice structure is used to model the midsole, and then in S110, S120, S130, based on the adjustment of the midsole contour and different regions Set the strength of, and adjust the topological structure or lattice structure accordingly.
- the three-dimensional data processing method further includes the step of determining the height of the raised portion of the waist portion and the strength of the force; wherein, the height of the raised portion of the waist portion and the strength of the force are the same as The calculated desired foot pressure data and foot contour data and gait data of the target user are related.
- the height of the protruding part of the waist part and the force intensity thereof are related to the calculated foot pressure data, foot contour data and gait data of the target user.
- the steps of determining the height of the waist and the strength of the force can be performed at different times to achieve. For example, after determining the model contour area of the three-dimensional shoe midsole in step S100, it is based on the target The user’s foot pressure data and foot contour data determine at least one first foot pressure intervention area or/and second foot pressure intervention area, and then determine the raised height of the waist part to match the foot contour of the target user, or , The raised height of the waist fossa of the target user may be determined first, and then at least one first foot pressure intervention area or/and second foot pressure intervention area may be determined; or, the at least one first foot pressure intervention area may be The stress intensity of the topological structure or lattice structure inside and the stress intensity of the topological structure or lattice structure outside the first foot pressure intervention area are processed, so that the topological structure or the force intensity outside the first foot pressure intervention area After the force strength of the lattice structure extends toward the topological structure extending within the at least one first foot
- the three-dimensional data processing method further includes adjusting at least one of the body data, weight data, foot contour data, gait data, or foot pressure data of the target user obtained by measurement.
- the method for determining the thickness of the shoe midsole, as well as the definition of body data, weight data, foot contour data, gait data, and foot pressure data (acquisition method) can also refer to the embodiment provided in the first aspect of the application .
- the three-dimensional data processing method further includes a step of constructing a cushion layer model on the top surface of the three-dimensional shoe midsole model.
- the buffer layer model is constructed using a topological structure or using multiple basic units that are a lattice structure.
- the buffer layer model is composed of a lattice structure readable by a 3D printing device, for example, the buffer layer model is composed of basic units in the form of a preset lattice structure of a shoe midsole.
- the rod diameter or wall thickness of the crystal lattice structure in the buffer layer model is smaller than the rod diameter or wall thickness of the crystal lattice structure in the three-dimensional shoe midsole model, and the crystal lattice volume of the crystal lattice structure in the buffer layer model is smaller than all
- the lattice volume of the lattice structure in the three-dimensional shoe midsole model is described.
- the buffer layer model is composed of a topological structure readable by a 3D printing device, and the rod diameter of the topological structure in the buffer layer is smaller than the rod diameter of the topological structure of the shoe midsole; or, The number of node connections in the topological structure of the buffer layer model is less than the number of node connections in the topological structure of the shoe midsole, so as to reduce the hardness of the buffer layer, make it easy to be elastically deformed, and realize the buffer function.
- the contour design, topological structure, or lattice structure design of the buffer layer model is also related to the desired foot pressure data, gait data, foot profile, etc. of the target user, as in the buffer layer
- the upper surface contour can conform to the target user's foot contour design.
- the three-dimensional data processing method further includes the step of constructing a fitting surface model on the top surface of the three-dimensional shoe midsole model.
- the upper fitting surface corresponding to the upper fitting surface model is used for bonding the shoe upper to provide a stickable contact surface for the connection between the shoe upper and the sole, and the shoe upper is used to form an enveloping target user with the shoe midsole Foot coverage.
- the upper fitting surface may be designed as a ring-shaped structure for providing a ring-shaped contact surface for adhering the shoe upper and the shoe midsole, and its outer contour conforms to the contour of the shoe midsole, for example.
- the upper bonding surface model is a non-hollowed filling structure with continuous upper and lower surfaces to achieve a better adhesion effect of the corresponding entities.
- the upper and lower surfaces of the obtained upper bonding surface are respectively bonded to the shoe upper and the shoe midsole, and the bonded adhesive includes neoprene adhesive, polyurethane adhesive, SBS adhesive, and the like.
- the three-dimensional data processing method further includes using a plurality of preset basic units of a lattice structure or using a topological structure to construct a buffer between the three-dimensional shoe midsole model and the upper fitting surface model Steps of the layer model. That is, the buffer layer model adopting the lattice structure is set on the three-dimensional shoe midsole model, and the upper fitting surface model is constructed on the buffer layer model. Regarding the buffer layer model, reference may be made to the foregoing embodiment.
- the three-dimensional data processing method further includes the step of constructing a lower fitting surface model on the bottom surface of the three-dimensional shoe midsole model, and the lower fitting surface is used to combine with the shoe outsole.
- the lower bonding surface model is a non-hollowed filling structure with continuous upper and lower surfaces to achieve a better adhesion effect of the corresponding entities.
- the lower bonding surface model is a non-hollowed filling structure with continuous upper and lower surfaces to achieve a better adhesion effect of the corresponding entities.
- the lower fitting surface model has an annular structure along the bottom contour of the three-dimensional shoe midsole model.
- the data processing process performed in steps S110, S120, and S130 in the three-dimensional data processing method provided by this application is not limited to the embodiment shown in FIG. Go to the remaining steps for adjustment, that is, S110, S120, and S130 can be repeated before forming the three-dimensional data slice to ensure that the corresponding pressure distribution of the formed shoe midsole entity in the wearing state is close to the expected pressure data, and cyclically adjust
- the process of is not limited to the sequence shown. For example, the step of determining the foot pressure intervention area in S110 and S120 and strengthening or weakening the topological structure or the strength of the lattice structure can be performed first, and then the step of adjusting the height of the waist bulge is performed.
- Fig. 16 shows an embodiment that can realize the three-dimensional data processing method of shoe midsole provided by this application. Based on this, in some alternative implementations, the functions marked in the boxes can also be different from Occurs in the order noted in the figures. For example, two blocks shown in succession may actually be executed substantially in parallel, and they may sometimes be executed in the reverse order.
- step S140 three-dimensional slice data of the shoe midsole readable by the 3D printing device is formed.
- the 3D printing equipment includes 3D printing equipment that adopts filament melt extrusion, material droplet injection, powder flat melting, adhesive injection, or photosensitive resin laminate curing, such as: SLS equipment, EBM equipment, MJF equipment , CLIP equipment, SLA equipment, or DLP equipment.
- the 3D printing device is based on the read three-dimensional slice data, and the energy radiation device, under the control of the control device, projects the image corresponding to the topological structure or the lattice structure, and the radiation energy density distribution of the image determined by the structure intensity,
- the material to be cured is printed as an entity of the shoe midsole with a preset three-dimensional structure and strength.
- the layered processing method of the shoe midsole is as follows: The height of each layer configuration and the layered (sliced) graphics of each layer.
- the layered (sliced) graphics are obtained by cross-sectional division along the Z-axis direction (that is, along the height direction) based on the three-dimensional midsole model in advance.
- a slice figure outlined by the contour of the three-dimensional shoe midsole model is formed on the cross-sectional layer formed by each adjacent cross-sectional division, and if the cross-sectional layer is sufficiently thin, the cross-sectional layer can be considered
- the contour lines of the upper cross-sectional surface and the lower cross-sectional surface are the same.
- each sliced figure needs to describe the layered image.
- each slice pattern is described by coordinate data on the scanning path.
- the three-dimensional slice data further includes the attributes of each slice, such as a slice of the foot pressure intervention area, the three-dimensional slice data includes a slice attribute for indicating a printing process, and the attribute is used for The indication corresponds to at least one of the radiation intensity, radiation duration, or frequency of the radiation control of the energy radiation device by the 3D printing device control device, so that the foot pressure intervention area in the model corresponding to the received radiation energy value during printing is reduced, and the result is Corresponds to the foot pressure intervention area with lower material density.
- the material of the topological structure or the lattice structure includes a light-curable resin material, a thermoplastic rubber (TPR), a thermoplastic elastomer; wherein the thermoplastic elastomer includes a polyurethane elastomer (TPU), nylon elastic Body (TPAE), polyester elastomer (TPEE), EVA elastomer and silicone elastomer.
- the topological structure or lattice structure material may be any one of the above-mentioned materials, or a mixture of two or more materials.
- the topological structure or lattice material can also be polypropylene, acrylonitrile butadiene styrene (ABS), polycarbonate (PC), PC-ABS, PLA, polystyrene, wood Polyamide, polyamide, polyamide foam, polyamide with additives such as glass or metal particles, methyl methacrylate-acrylonitrile-butadiene-styrene copolymer, absorbable materials such as polymer-ceramic composites Materials, and other similar materials suitable for the production of shoe midsoles, the materials used in the topological structure or the lattice structure are not limited by the above examples.
- the present application also discloses a 3D printing method applied to a 3D printing device.
- the 3D printing device includes: an energy radiation device for radiating energy to the printing surface, and an energy radiating device for carrying energy radiation curing Component platform for three-dimensional objects.
- the 3D printing equipment includes 3D printing equipment that adopts filament melt extrusion, material droplet injection, powder flat melting, adhesive injection, or photosensitive resin laminate curing, such as: SLS equipment, EBM equipment, MJF equipment , CLIP equipment, SLA equipment, or DLP equipment.
- DLP equipment DLP equipment
- SLA equipment SLA equipment
- SLS equipment SLS equipment
- the energy radiation device is an energy radiation device based on surface projection or an energy radiation device based on scanning radiation.
- the energy radiation device is a projection device based on surface projection, including a DMD chip, a controller, and a storage module.
- the storage module stores layered images that layer 3D object models.
- the DMD chip irradiates the light source corresponding to each pixel on the layered image to the bottom surface of the container after receiving the control signal of the controller.
- the DMD chip appears to be just a small piece of mirror, which is encapsulated in a confined space composed of metal and glass.
- this mirror is composed of hundreds of thousands or even millions of micromirrors, and each micromirror Represents a pixel, and the projected image is composed of these pixels.
- the DMD chip can be simply described as a semiconductor light switch and a micro lens corresponding to the pixel point.
- the controller controls each light switch in the DMD chip to allow/disable each micro chip to reflect light, thereby passing the corresponding layered image through the container.
- the transparent bottom is irradiated on the photocurable material, so that the photocurable material corresponding to the image shape is cured to obtain a patterned cured layer.
- the energy radiation device is an energy radiation device based on scanning radiation, including a laser emitter, The lens group on the light path of the laser transmitter, the galvanometer group on the light-emitting side of the lens group, and the motor that controls the galvanometer, etc., wherein the laser transmitter is controlled to adjust the energy of the output laser beam, for example, The laser transmitter is controlled to emit a laser beam with a preset power and stops emitting the laser beam. For another example, the laser transmitter is controlled to increase the power of the laser beam and reduce the power of the laser beam.
- the lens group is used to adjust the focus position of the laser beam
- the galvanometer group is used to scan the laser beam in a two-dimensional space on the bottom or top surface of the container in a controlled manner
- the photocurable material scanned by the beam It is cured into a corresponding patterned cured layer
- the swing amplitude of the galvanometer lens of the galvanometer group determines the scan size of the SLA device.
- the component platform is suspended on the upper part of the printing reference surface
- the top exposure equipment such as DLP or SLA equipment
- the component platform is suspended on The lower part of the printing reference surface (usually referring to the liquid surface of the resin tank) is used to attach and accumulate the patterned cured layer cured by irradiation.
- the material of the component platform is different from the photocurable material.
- the component platform is driven by the Z-axis driving mechanism in the 3D printing device, and moves along the Z axis (vertical) direction so that the material to be cured is filled between the component platform and the printing reference surface, so that the energy radiation system in the 3D printing device can pass
- the energy radiation irradiates the material to be cured, so that the irradiated material is cured and accumulated on the component platform.
- the component platform and the attached part of the manufactured 3D object need to be moved to the minimum distance between the printed reference surface and the thickness of the cured layer to be cured Position, and the Z-axis drive mechanism drives the component platform to rise to separate the solidified layer from the bottom of the container.
- its energy radiation device is composed of a laser transmitter, a flat field focusing lens and a galvanometer system, and the laser transmitter and the galvanometer system are controlled to adjust the output laser
- the energy of the beam for example, the laser transmitter controlled to emit a laser beam with a preset power and stops emitting the laser beam, another example, the laser transmitter controlled to increase the power of the laser beam and reduce the power of the laser beam .
- the flat-field focusing lens is used to adjust the focus position of the laser beam
- the galvanometer system is used to controlly scan the laser beam in the two-dimensional space of the printing datum surface in the container, and the light scanned by the beam
- the cured material is cured into a corresponding patterned cured layer.
- the component platform of the SLS device is set in a powder bed or a sintering molding chamber containing the material to be solidified, and is used to attach and accumulate a patterned solidified layer cured by irradiation.
- the powder material to be solidified is heated to a temperature just below the sintering point of the powder by the constant temperature facility in the printing equipment, and the three-dimensional model of the printed component is sliced by the laser of the energy radiation device, and the slice is The corresponding image is copied on the powder bed, so that the powder material is heated to above the melting point under laser irradiation to achieve sintering, and solidification is achieved at the height of the slice corresponding to the layer.
- the powder bed will drop, and the existing solidified layer Start to construct the corresponding next slice figure, repeat the above process until the printing is completed.
- FIG. 17 shows a schematic flowchart of an embodiment of the 3D printing method of this application.
- step S200 the three-dimensional slice data of the shoe midsole is read, and the three-dimensional data slice is the shoe midsole for footwear products obtained by any one of the embodiments provided in the third aspect of the present application
- the obtained three-dimensional slice data of the shoe midsole is processed.
- the three-dimensional slice data further includes the attributes of each slice, such as a slice of the foot pressure intervention area, the three-dimensional slice data includes a slice attribute for indicating a printing process, and the attribute is used for Indicate at least one of the radiation intensity, radiation duration, or frequency corresponding to the control device of the 3D printing equipment to perform radiation control of the energy radiation device, so that the foot pressure intervention area in the model corresponds to a reduction in the received radiation energy value during printing, Obtain a foot pressure intervention area corresponding to a lower material density.
- step S210 the distance between the component platform and the printing surface is adjusted to fill the material to be cured on the printing surface; wherein the thickness of the filled material to be cured corresponds to the slice of the three-dimensional slice data of the shoe midsole Storey height.
- the photocurable material is added to the gap to fill the material to be cured on the printing surface, and the spacing is the thickness of the layer to be printed, which is set corresponding to the thickness of the slice in the slice.
- the printing surface is the contact surface of the corresponding energy radiation system that conforms to the projection direction so that the radiated energy and the resin, for example, in a DLP device where the bottom surface is exposed, is the inner bottom surface of the container containing the material to be photocured.
- step S220 energy is radiated to the filled material to be cured based on the three-dimensional slice data of the shoe midsole to obtain a corresponding patterned cured layer.
- the control device controls the Z-axis driving mechanism and the energy radiation system to cure the photocurable layer layer by layer.
- the control device sends the layered images to the energy radiation system one by one according to a preset printing sequence, and the energy radiation system irradiates the image to the transparent bottom or top of the container, and the irradiated energy reduces the energy on the bottom of the container.
- the photocurable material is cured into a corresponding patterned cured layer.
- the energy radiation device is a projection device. Based on the initial corresponding relationship between the initial light radiation intensity of the projection device and the controlled parameter and the corresponding relationship between the detected light radiation intensity and the controlled parameter after attenuation, the compensated controlled parameter is determined, and according to the determined The controlled parameter controls the projection device.
- the controlled parameter refers to a parameter that can change the light radiation and/or irradiation duration output by the projection device, which includes, but is not limited to: power supply current, power supply voltage, power supply duration, and control for adjusting gray scale
- the duty ratio of the signal or the electric field current is determined based on the relationship between the layered image and the controlled parameter, and the slice data is converted into the controlled parameter and solidified to obtain the corresponding patterned solidified layer pattern.
- the step of controlling the energy radiation device to perform over-curing includes: controlling at least one of the radiation duration, light intensity, and the number of exposures of the energy radiation device, and preset the layer thickness and the exposure image according to the type of the energy device. Correspondence between energy or gray. For example, if the energy radiation device includes a laser transmitter, the output power of the laser transmitter is controlled according to the corresponding relationship between the layer thickness and the energy. For another example, the energy radiation device includes a light source array and a DMD chip, and the gray level of each light source that illuminates the image in the light source array is controlled according to the corresponding relationship between the layer thickness and the gray level.
- the corresponding relationship between the layer thickness and the irradiation time, or the corresponding relationship between the layer thickness and the energy and the irradiation time, the corresponding relationship between the layer thickness and the gray scale and the irradiation time can also be preset, and according to the layer of the current layer Thickness controls the image irradiated by the energy radiation device.
- the correspondence relationship includes, but is not limited to, correspondence with a comparison table, or a pre-built adjustment function.
- step S230 a patterned solidified layer is accumulated on the component platform to form a midsole for footwear products corresponding to the three-dimensional midsole model.
- the printing reference surface is set at the bottom of the container, and the pattern cured layer obtained by curing in step S220 is respectively attached between the bottom surface of the container and the component platform or the upper cured layer.
- the control device After controlling the exposure device to irradiate, the control device sends a control instruction of the rising direction and speed to the Z-axis drive mechanism of the printing device, and the Z-axis drive mechanism rises to a preset height from the bottom of the container based on the control instruction, When the Z-axis driving mechanism drives the component platform to rise, the patterned solidified layer is separated from the bottom of the container.
- the printing reference surface is set on the upper surface of the material to be cured, that is, the contact surface with the air.
- the cured layer attached to the component platform is lowered under the drive of the Z-axis drive mechanism, and the preset height formed between the descending distance of the component platform and the surface of the material to be cured is corresponding to the next layered image Thickness, the space between the upper surface of the cured layer and the printing surface is filled to form a new layer to be printed.
- step S240 it is judged whether the three-dimensional shoe midsole model has been printed, if not, S210, S220, and S230 are executed successively; if yes, it ends.
- the fifth aspect of the present application also provides a computer device.
- FIG. 18, shows a simplified schematic diagram of the computer device in an embodiment of the present application.
- the computer equipment includes a storage device 30 and a processing device 31.
- the storage device 30 is used to store at least one program and a three-dimensional shoe midsole model.
- the storage device 30 includes a non-volatile memory and a system bus.
- the non-volatile memory is, for example, a solid state hard disk or a U disk.
- the system bus is used to connect the non-volatile memory and the CPU together, where the CPU can be integrated in the storage device 30 or packaged separately from the storage device 30 and connected to the non-volatile memory through the system bus.
- the processing device 31 is connected to the storage device 30, and is configured to execute at least one program to coordinate the storage device 30 to execute the three-dimensional shoe midsole model provided in the present application as in the embodiment provided in the third aspect of the present application A three-dimensional data processing method in any embodiment.
- the sixth aspect of the present application also provides a computer-readable storage medium for storing at least one program that executes and implements the method described in any one of the above-mentioned three-dimensional data processing methods of the present application when the at least one program is called. , Such as the three-dimensional data processing method described in the embodiment of FIG. 11.
- the present application also provides a computer-readable storage medium for storing at least one program that executes and implements the application described in any one of the embodiments provided in the fourth aspect of the present application when the at least one program is called 3D printing method for 3D printing equipment.
- the 3D data processing method or 3D printing method provided in this application is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer readable storage medium.
- the technical solution of the present application essentially or the part that contributes to the existing technology or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments of the present application.
- the computer readable and writable storage medium may include read-only memory, random access memory, EEPROM, CD-ROM or other optical disk storage devices, magnetic disk storage devices or other magnetic storage devices, flash memory, U disk, mobile hard disk, or any other medium that can be used to store desired program codes in the form of instructions or data structures and that can be accessed by a computer.
- any connection is properly termed a computer-readable medium.
- the instruction is sent from a website, server, or other remote source using coaxial cable, fiber optic cable, twisted pair, digital subscriber line (DSL), or wireless technology such as infrared, radio, and microwave
- coaxial cable, fiber optic cable, twisted pair, DSL, or wireless technologies such as infrared, radio, and microwave
- computer readable and writable storage media and data storage media do not include connections, carrier waves, signals, or other transient media, but are intended for non-transitory, tangible storage media.
- the magnetic disks and optical disks used in the application include compact disks (CD), laser disks, optical disks, digital versatile disks (DVD), floppy disks and Blu-ray disks.
- CD compact disks
- laser disks optical disks
- DVD digital versatile disks
- floppy disks floppy disks
- Blu-ray disks disks usually copy data magnetically
- optical disks use lasers for optical Copy data locally.
- the functions described in the computer program of the three-dimensional data processing method and the printing method of the 3D printing device described in this application can be implemented by hardware, software, firmware, or any combination thereof. When implemented in software, these functions can be stored or transferred to a computer-readable medium as one or more instructions or codes.
- the steps of the method or algorithm disclosed in the present application may be embodied by a processor-executable software module, where the processor-executable software module may be located on a tangible, non-transitory computer readable and writable storage medium. Tangible, non-transitory computer readable and writable storage media can be any available media that can be accessed by a computer.
- this application provides the following embodiments in the seventh aspect.
- the respective embodiments are represented by serial numbers, for example, the numbers 1, 2, 3, and 4 may respectively represent Embodiment 1. 2.
- this application also provides a three-dimensional data processing method for shoe midsoles, footwear products, and shoe midsoles, 3D printing methods applied to 3D printing equipment, and computer equipment, computer readable
- the storage mechanism includes the following embodiments:
- a shoe midsole for footwear products characterized in that the shoe midsole is composed of a plurality of 3D printed lattice structures, including: a heel corresponding to the heel of a target user, corresponding to the front of the target user The sole of the sole of the foot, and the waist part located between the heel part and the sole of the foot and corresponding to the arch of the target user's foot, the waist part has a raised portion with a preset height to support the arch of the target user
- the heel portion and/or the sole portion of the shoe midsole is provided with at least one first foot pressure intervention area, and the force strength of the lattice structure in the at least one first foot pressure intervention area is less than that of the At least one force strength of the lattice structure outside the first foot pressure intervention area; and the height of the raised portion of the waist part and the force strength thereof and the calculated desired foot pressure data and feet of the target user Shape profile data is related.
- the midsole for footwear products according to embodiment 1 or 2 characterized in that the lattice structure in the at least one first foot pressure intervention area or the second foot pressure intervention area
- the force intensity is related to the calculated expected foot pressure data, wherein the expected foot pressure data is less than the actual foot pressure data corresponding to the at least one first foot pressure intervention zone; the expected foot pressure data is greater than the corresponding at least one foot pressure data. Measured foot pressure data for a second foot pressure intervention zone.
- the midsole for footwear products according to embodiment 1 or 2 characterized in that the crystal lattice in the at least one first foot pressure intervention area or/and the second foot pressure intervention area
- the strength of the structure is related to the calculated expected foot pressure data and the measured foot profile data.
- the midsole for footwear products according to embodiment 1 or 2 characterized in that the lattice in the at least one first foot pressure intervention area or/and the second foot pressure intervention area
- the strength of the structure is related to the calculated expected foot pressure data, the measured foot contour data, and the gait data.
- the data is related to foot contour data and gait data.
- the material of the lattice structure includes light-curable resin material, thermoplastic rubber (TPR), and thermoplastic elastomer; wherein, the Thermoplastic elastomers include polyurethane elastomers (TPU), nylon elastomers (TPAE), polyester elastomers (TPEE), EVA elastomers and silicone elastomers.
- TPU polyurethane elastomers
- TPAE nylon elastomers
- TPEE polyester elastomers
- EVA elastomers and silicone elastomers.
- the buffer layer is composed of a plurality of 3D printed lattice structures, and the rods of the lattice structure in the buffer layer The diameter is smaller than the rod diameter of the lattice structure in the shoe midsole.
- each of the 3D printed multiple lattice structures has substantially the same geometric structure, and the lattice structure In different positions, the structure is stretched, twisted, or compressed.
- a footwear product characterized by comprising the midsole as described in any one of embodiments 1-21, an upper that is combined with the top periphery of the midsole and used to wrap the instep of a target user, and combined At the bottom of the shoe midsole, the shoe outsole is used to contact the ground.
- a three-dimensional data processing method for shoe midsoles of footwear products characterized in that the three-dimensional data processing method includes the following steps:
- the midsole of the target user to form a three-dimensional midsole model with a preset contour
- the three-dimensional midsole model includes: a heel corresponding to the heel of the target user, and a sole corresponding to the forefoot of the target user , And the waist part located between the heel part and the sole part and corresponding to the arch of the target user's foot;
- the three-dimensional shoe midsole model is processed using the obtained foot pressure data and foot profile data of the target user to determine at least one first foot pressure intervention in the heel and/or sole of the three-dimensional shoe midsole model area;
- Processing the three-dimensional shoe midsole model by using the obtained foot pressure data and foot profile data of the target user to determine at least one second foot pressure intervention area in the three-dimensional shoe midsole model;
- the three-dimensional data processing method for shoe midsoles of footwear products according to embodiment 35 characterized in that it further comprises using a plurality of preset basic units that are a lattice structure in the three-dimensional shoe midsole.
- the lattice structure is a stretched, twisted, or compressed deformed structure at different positions of the three-dimensional shoe midsole model.
- a 3D printing method applied to a 3D printing device comprising: an energy radiation device for radiating energy to a printing surface, and a component platform for carrying a three-dimensional object cured by energy radiation, It is characterized in that the 3D printing method includes:
- a computer device characterized in that it comprises:
- the storage device is used to store at least one program and a three-dimensional shoe midsole model
- the processing device is connected to the storage device, and is used to execute the at least one program to coordinate the storage device to execute and implement the shoe midsole for footwear products according to any one of the embodiments 26-40.
- Three-dimensional data processing method is used to calculate the at least one program to coordinate the storage device to execute and implement the shoe midsole for footwear products according to any one of the embodiments 26-40.
- a computer-readable storage medium characterized in that it stores at least one program, and when called, the at least one program implements the use of footwear products as described in any one of the embodiments 26-40. Three-dimensional data processing method of shoe midsole.
- the present application provides the following embodiments in the eighth aspect.
- the serial numbers represent the embodiments.
- the numbers 1, 2, 3, and 4 can represent embodiment 1, respectively. 2.
- the numbering groups provided in the embodiments provided in different aspects are independent of each other.
- the embodiment 1 provided in the seventh aspect of this application is not the same as the embodiment 1 provided in the eighth aspect.
- the present application provides the following embodiments in the eighth aspect.
- the various embodiments are represented by serial numbers, for example, the numbers 1, 2, 3, 4... may represent embodiment 1, respectively. 2. Example 3, Example 4...
- the present application also provides a midsole for footwear products and footwear products, including the following embodiments:
- a shoe midsole for footwear comprising: a heel corresponding to the heel of a target user, a sole corresponding to the forefoot of the target user, and located between the heel and the sole And corresponding to the waist part of the arch of the target user, wherein the sole of the foot is provided with at least one target area and at least one intervention area adjacent to the at least one target area, and the cross-sectional thickness of the at least one target area It is smaller than the reference thickness of the sole of the shoe midsole, and the cross-sectional thickness of the at least one intervention area is greater than the reference thickness of the sole of the shoe midsole.
- the shoe midsole according to embodiment 2 characterized in that the target area has a gradual transition of the upper surface to the area outside the target area, so that the target area is concave relative to the contour of the target user's foot; or ,
- the intervention area presents a gradual transition of the upper surface height toward the area outside the intervention area, so that the intervention area is convex relative to the contour of the target user's foot.
- cross-sectional thickness of the target area is related to the force strength of the target area and the intervention area determined based on the target user's desired foot pressure data;
- the cross-sectional thickness of the intervention area is related to the force intensity of the target area and the intervention area determined based on the desired foot pressure data of the target user.
- the expected foot pressure data is related to the measured foot pressure data and medical intervention data of the target user; wherein the expected foot pressure data in the target area is less than all In the actual measured foot pressure area of the target area, the expected foot pressure data of the intervention area is greater than the actual measured foot pressure data of the intervention area.
- volume density of the lattice structure is related to the diameter of the lattice rod, the thickness of the lattice wall, the size of the lattice, and the density of the lattice rod after forming;
- volume density of the topological structure is related to the rod diameter, wall thickness, and density of the topological structure rod or face after forming.
- the geometric structure of the 3D printed multiple lattice structures has periodicity, wherein the geometric structure includes a polyhedron, a facet, a cone, A combination of one or more of rhombus, star, and spheroid.
- the topological structure shape includes a three-dimensional Tyson polygon and a bionic structure, wherein the bionic structure includes a cell type, a leaf vein type, and a branch Dry type.
- shoe midsole according to embodiment 7, wherein the shoe midsole further comprises an upper fitting surface integrally formed by 3D printing on the top surface of the shoe midsole for combining with footwear products Vamp.
- shoe midsole according to embodiment 17, wherein the shoe midsole further comprises a buffer layer integrally formed between the shoe midsole and the upper fitting surface by 3D printing.
- shoe midsole according to embodiment 7, wherein the shoe midsole further comprises a buffer layer integrally formed on the top surface of the shoe midsole by 3D printing.
- the shoe midsole according to embodiment 18 or 19, wherein the buffer layer is composed of a 3D printed topological structure or a plurality of lattice structures, and the rod diameter of the topological structure in the buffer layer is smaller than that of the The rod diameter of the topological structure in the shoe midsole; or, the rod diameter of the lattice structure in the buffer layer is smaller than the rod diameter of the lattice structure in the shoe midsole.
- thermoplastic rubber TPR
- thermoplastic elastomer includes polyurethane Elastomers (TPU), nylon elastomers (TPAE), polyester elastomers (TPEE), EVA elastomers and silicone elastomers.
- a footwear product characterized in that it comprises:
- the shoe upper is combined with the top peripheral edge of the shoe midsole to wrap the target user's instep.
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Abstract
Description
Claims (45)
- 一种用于鞋类制品的鞋中底,其特征在于,所述鞋中底由3D打印的拓扑结构或多个晶格结构组成,包括:对应目标用户脚后跟的后跟部,对应所述目标用户前脚掌的脚掌部,以及位于所述后跟部与脚掌部之间且对应所述目标用户足弓的腰窝部;其中,所述鞋中底中的后跟部和/或脚掌部分设有至少一个第一足压干预区域,位于所述第一足压干预区域之外拓扑结构或晶格结构朝向所述至少一个第一足压干预区域之内延伸的拓扑结构或晶格结构呈渐变过渡,以使所述至少一个第一足压干预区域内的拓扑结构或晶格结构的受力强度小于所述至少一个第一足压干预区域之外的拓扑结构或晶格结构的受力强度。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述鞋中底中设有至少一个第二足压干预区域,所述第二足压干预区域位于鞋中底的后跟部、脚掌部、或腰窝部;其中,位于所述第二足压干预区域之外拓扑结构或晶格结构朝向所述至少一个第二足压干预区域之内延伸的拓扑结构或晶格结构呈渐变过渡,以使所述至少一个第二足压干预区域内的拓扑结构或晶格结构的受力强度大于所述至少一个第二足压干预区域之外的拓扑结构或晶格结构的受力强度。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述鞋中底保持预设厚度,所述预设厚度与测量获得的所述目标用户的形体数据、体重数据、脚形轮廓数据、步态数据、及足压数据中的至少一种数据相关。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述至少一个第一足压干预区域或/及第二足压干预区域中的所述拓扑结构或晶格结构的受力强度与计算获得的期望足压数据相关,其中,所述期望足压数据小于对应所述至少一个第一足压干预区域的实测足压数据;所述期望足压数据大于对应所述至少一个第二足压干预区域的实测足压数据。
- 根据权利要求4所述的用于鞋类制品的鞋中底,其特征在于,所述期望足压数据是基于测量获得的目标用户的实测足压数据及对应的医疗干预数据计算获得的。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述至少一个第一足压干预区域或/及第二足压干预区域中的所述拓扑结构或晶格结构的受力强度与计算获得的期望足压数据及测量获得的脚形轮廓数据相关。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述至少一个第一足压干预区域或/及第二足压干预区域中的所述拓扑结构或晶格结构的受力强度与计算获得的期望足压数据、测量获得的脚形轮廓数据、以及步态数据相关。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述腰窝部具有预设高度的隆起部分以支撑目标用户的足弓,所述隆起部分的高度及其受力强度与计算获得的所述目标用户的期望足压数据及脚形轮廓数据及步态数据相关。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述拓扑结构或晶格结构是通过丝材熔融挤出、材料微滴喷射、粉材平铺熔化、粘合剂喷射、或光敏树脂叠层固化中的一种3D打印方式获得的。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述拓扑结构或晶格结构的材料包括光固化树脂材料、热塑性橡胶(TPR)、热塑性弹性体;其中,所述热塑性弹性体包括聚氨酯弹性体(TPU)、尼龙弹性体(TPAE)、聚酯弹性体(TPEE)、EVA弹性体及有机硅弹性体。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述晶格结构的受力强度是通过每一晶格结构的体积密度、晶格体结构、打印材料、打印工艺、以及后处理工艺中的至少一种确定的;或,所述拓扑结构的受力强度是通过拓扑结构的体积密度、打印材料、打印工艺、以及后处理工艺中的至少一种确定的。
- 根据权利要求11所述的用于鞋类制品的鞋中底,其特征在于,所述晶格结构的体积密度是与杆径粗细、晶格壁面厚度、晶格大小、及成型后晶格杆体的密度相关的;以及,所述拓扑结构的体积密度是与拓扑结构的杆径粗细、壁面厚度、及成型后拓扑结构杆体或面体密度相关的。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述渐变过渡是通过确定第一足压干预区域之外晶格结构朝向所述至少一个第一足压干预区域之内的晶格结构的体积密度、晶格体结构、打印材料、打印工艺、以及后处理工艺中的至少一种和/或第二足压干预区域之外晶格结构朝向所述至少一个第二足压干预区域之内的晶格结构的体积密度、晶格体结构、打印材料、打印工艺、以及后处理工艺中的至少一种形成的。
- 根据权利要求1或2所述的用于鞋类制品的鞋中底,其特征在于,所述渐变过渡是通过确定第一足压干预区域之外拓扑结构朝向所述至少一个第一足压干预区域之内的拓扑结构的体积密度、打印材料、打印工艺、以及后处理工艺中的至少一种和/或第二足压干预区域之外拓扑结构朝向所述至少一个第二足压干预区域之内的拓扑结构的体积密度、打印材料、打印工艺、以及后处理工艺中的至少一种形成的。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述鞋中底还包括由3D打 印一体成型于所述鞋中底的顶部表面的用于结合鞋面的上贴合面。
- 根据权利要求15所述的用于鞋类制品的鞋中底,其特征在于,所述鞋中底还包括由3D打印一体成型于所述鞋中底与所述上贴合面之间的缓冲层。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述鞋中底还包括由3D打印一体成型于所述鞋中底顶部表面的缓冲层。
- 根据权利要求16或17所述的用于鞋类制品的鞋中底,其特征在于,所述缓冲层由3D打印的拓扑结构或多个晶格结构组成,所述缓冲层中拓扑结构的杆径小于所述鞋中底中的拓扑结构的杆径;或,所述缓冲层中晶格结构的杆径小于所述鞋中底中晶格结构的杆径。
- 根据权利要求16或17所述的用于鞋类制品的鞋中底,其特征在于,所述缓冲层由3D打印的多个晶格结构组成,所述缓冲层中晶格结构的杆径小于所述鞋中底中晶格结构的杆径,且所述缓冲层中晶格结构的晶格体积小于所述鞋中底中晶格结构的晶格体积。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,还包括由3D打印成型于所述鞋中底的底部,用于结合鞋大底的下贴合面。
- 根据权利要求20所述的用于鞋类制品的鞋中底,其特征在于,所述下贴合面沿着所述鞋中底的底部轮廓呈环形结构。
- 根据权利要求1所述的用于鞋类制品的鞋中底,其特征在于,所述由3D打印的多个晶格结构的几何结构具有周期性,所述晶格结构在不同的位置呈拉伸、扭曲、或压缩变形结构。
- 根据权利要求22所述的用于鞋类制品的鞋中底,其特征在于,所述晶格结构的实体呈连接杆形式,其中,所述晶格结构的几何结构包括多面体、以及球状体,所述多面体包括锥形体、菱形体、以及星状体中的一种或多种的组合;或,所述晶格结构的实体呈壁面形式,其中,所述晶格结构的几何结构包括多面体、以及球状体,所述多面体包括锥形体、菱形体、以及星状体中的一种或多种的组合。
- 一种鞋类制品,其特征在于,包括如权利要求1-23任一项所述的鞋中底,结合于所述鞋中底顶部周缘用于包裹目标用户脚面的鞋面,以及结合于所述鞋中底的底部的用于接触地面的鞋大底。
- 根据权利要求24所述的鞋类制品,其特征在于,所述鞋面的尺寸或张弛度是与测量获得的目标用户的脚形轮廓数据和/或目标用户的步态数据相关的。
- 根据权利要求24所述的鞋类制品,其特征在于,所述鞋类制品为矫形鞋。
- 根据权利要求26所述的鞋类制品,其特征在于,所述矫形鞋为糖尿病足鞋。
- 一种用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述三维数据处理方法包括以下步骤:对目标用户的鞋中底进行建模以形成具有预设轮廓的三维鞋中底模型;所述三维鞋中底模型包括:对应目标用户脚后跟的后跟部,对应所述目标用户前脚掌的脚掌部,以及位于所述后跟部与脚掌部之间且对应所述目标用户足弓的腰窝部;利用获得的目标用户的足压数据及脚形轮廓数据对所述三维鞋中底模型进行处理以在所述三维鞋中底模型中的后跟部和/或脚掌部分确定至少一个第一足压干预区域;弱化所述至少一个第一足压干预区域中的拓扑结构或晶格结构的受力强度,以使其小于所述至少一个第一足压干预区域之外的拓扑结构或晶格结构的受力强度;对所述至少一个第一足压干预区域之内的拓扑结构或晶格结构的受力强度与第一足压干预区域之外的拓扑结构或晶格结构的受力强度进行处理,使位于所述第一足压干预区域之外拓扑结构或晶格结构的受力强度朝向所述至少一个第一足压干预区域之内延伸的拓扑结构或晶格结构的受力强度的变化呈渐变过渡;形成用于3D打印设备可读的鞋中底三维切片数据。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括以下步骤:利用获得的目标用户的足压数据及脚形轮廓数据对所述三维鞋中底模型进行处理以在所述三维鞋中底模型中确定至少一个第二足压干预区域;强化所述至少一个第二足压干预区域中的拓扑结构或晶格结构的受力强度,以使其大于所述至少一个第二足压干预区域之外的拓扑结构或晶格结构的受力强度;对所述至少一个第二足压干预区域之内的拓扑结构或晶格结构的受力强度与第二足压干预区域之外的拓扑结构或晶格结构的受力强度进行处理,使位于所述第二足压干预区域之外拓扑结构或晶格结构的受力强度朝向所述至少一个第二足压干预区域之内延伸的拓扑结构或晶格结构的受力强度的变化呈渐变过渡。
- 根据权利要求28或29所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括依据测量获得的所述目标用户的形体数据、体重数据、脚形轮廓数据、步态数据、及足压数据中的至少一种数据调整所述三维鞋中底模型预设厚度的步骤。
- 根据权利要求28或29所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述目标用户的足压数据及脚形轮廓数据是通过测量或统计获取的。
- 根据权利要求28或29所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述至少一个第一足压干预区域或/及第二足压干预区域中的拓扑结构或晶格结构的受力强度与计算获得的期望足压数据相关,所述期望足压数据小于对应所述至少一个第一足压干预区域的实测足压数据;所述期望足压数据大于对应所述至少一个第二足压干预区域的实测足压数据。
- 根据权利要求32所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述期望足压数据是基于测量获得的目标用户的实测足压数据及对应的医疗干预数据计算获得的。
- 根据权利要求28或29所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述弱化所述至少一个第一足压干预区域中的拓扑结构或晶格结构的受力强度的步骤或强化所述至少一个第二足压干预区域中的拓扑结构或晶格结构的受力强度的步骤中,所述至少一个第一足压干预区域或/及第二足压干预区域中的所述拓扑结构或晶格结构的受力强度与计算获得的期望足压数据及测量获得的脚形轮廓数据相关。
- 根据权利要求28或29所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述弱化所述至少一个第一足压干预区域中的拓扑结构或晶格结构的受力强度或强化所述至少一个第二足压干预区域中的拓扑结构或晶格结构的受力强度的步骤中,所述至少一个第一足压干预区域或/及第二足压干预区域中的所述拓扑结构或晶格结构的受力强度与计算获得的期望足压数据及测量获得的脚形轮廓数据、以及步态数据相关。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括确定所述腰窝部的隆起部分的高度及其受力强度的步骤;其中,所述腰窝部的隆起部分的高度及其受力强度与计算获得的所述目标用户的期望足压数据及脚形轮廓数据及步态数据相关。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括在所述三维鞋中底模型的顶部表面构建上贴合面模型的步骤。
- 根据权利要求37所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括利用预置的为晶格结构的多个基本单元或利用拓扑结构在所述三维鞋中底模型与所述上贴合面模型之间构建缓冲层模型的步骤。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括在所述三维鞋中底模型的顶部表面构建缓冲层模型的步骤。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,还包括在所述三维鞋中底模型的底部表面构建下贴合面模型的步骤。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述对目标用户的鞋中底进行建模的步骤中,所述晶格结构在所述三维鞋中底模型的不同位置呈拉伸、扭曲、或压缩变形结构。
- 根据权利要求28所述的用于鞋类制品的鞋中底的三维数据处理方法,其特征在于,所述晶格结构的几何结构包括多面体、面状体、锥形体、菱形体、星状体、及球状体中的一种或多种的组合。
- 一种应用于3D打印设备的3D打印方法,所述3D打印设备包括:用于向打印面辐射能量的能量辐射装置、以及用于承载经能量辐射固化而得的三维物体的构件平台,其特征在于,所述3D打印方法包括:读取如权利要求28-42任一项所述的用于鞋类制品的鞋中底的三维数据处理方法中处理获得的鞋中底三维切片数据;调整所述构件平台与打印面之间的间距,以在所述打印面填充待固化材料;其中,所填充的待固化材料的厚度对应于所述鞋中底三维切片数据的切片层高;基于所述鞋中底三维切片数据向所填充的待固化材料辐射能量,以获得相应的图案固化层;重复上述各步骤以在所述构件平台上累积图案固化层以形成所述三维鞋中底模型所对应的用于鞋类制品的鞋中底。
- 一种计算机设备,其特征在于,包括:存储装置,用于存储至少一个程序,以及三维鞋中底模型;处理装置,与所述存储装置相连,用于执行所述至少一个程序,以调用所述存储装置中所述至少一个程序执行并实现如权利要求28-42任一项所述的用于鞋类制品的鞋中底的三维数据处理方法。
- 一种计算机可读存储介质,其特征在于,存储至少一种程序,所述至少一种程序被处理器执行时实现如权利要求28-42任一项所述的用于鞋类制品的鞋中底的三维数据处理方法。
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