WO2021168538A1 - Modified alkylsulfonic acid and uses thereof - Google Patents
Modified alkylsulfonic acid and uses thereof Download PDFInfo
- Publication number
- WO2021168538A1 WO2021168538A1 PCT/CA2021/000018 CA2021000018W WO2021168538A1 WO 2021168538 A1 WO2021168538 A1 WO 2021168538A1 CA 2021000018 W CA2021000018 W CA 2021000018W WO 2021168538 A1 WO2021168538 A1 WO 2021168538A1
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- WIPO (PCT)
- Prior art keywords
- acid
- peroxide
- composition
- present
- alkylsulfonic
- Prior art date
Links
- 239000002253 acid Substances 0.000 title claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 75
- 229920005610 lignin Polymers 0.000 claims abstract description 34
- 150000002978 peroxides Chemical class 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 28
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 15
- 239000002023 wood Substances 0.000 claims description 51
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 34
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 25
- 229920002678 cellulose Polymers 0.000 claims description 24
- 239000001913 cellulose Substances 0.000 claims description 24
- 239000002028 Biomass Substances 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 20
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 17
- 150000001412 amines Chemical group 0.000 claims description 12
- 229920002488 Hemicellulose Polymers 0.000 claims description 11
- 230000002378 acidificating effect Effects 0.000 claims description 8
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 7
- 150000007513 acids Chemical class 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 4
- DBMBAVFODTXIDN-UHFFFAOYSA-N 2-methylbutane-2-sulfonic acid Chemical compound CCC(C)(C)S(O)(=O)=O DBMBAVFODTXIDN-UHFFFAOYSA-N 0.000 claims description 3
- FKOZPUORKCHONH-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid Chemical compound CC(C)CS(O)(=O)=O FKOZPUORKCHONH-UHFFFAOYSA-N 0.000 claims description 3
- XCJGLBWDZKLQCY-UHFFFAOYSA-N 2-methylpropane-2-sulfonic acid Chemical compound CC(C)(C)S(O)(=O)=O XCJGLBWDZKLQCY-UHFFFAOYSA-N 0.000 claims description 3
- HYZYOKHLDUXUQK-UHFFFAOYSA-N 3-methylbutane-1-sulfonic acid Chemical compound CC(C)CCS(O)(=O)=O HYZYOKHLDUXUQK-UHFFFAOYSA-N 0.000 claims description 3
- DPPPKJMOPYULFX-UHFFFAOYSA-N C(C)(C)(C)C(CCCCC)S(=O)(=O)O Chemical compound C(C)(C)(C)C(CCCCC)S(=O)(=O)O DPPPKJMOPYULFX-UHFFFAOYSA-N 0.000 claims description 3
- QDHFHIQKOVNCNC-UHFFFAOYSA-N butane-1-sulfonic acid Chemical compound CCCCS(O)(=O)=O QDHFHIQKOVNCNC-UHFFFAOYSA-N 0.000 claims description 3
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 claims description 3
- RJQRCOMHVBLQIH-UHFFFAOYSA-M pentane-1-sulfonate Chemical compound CCCCCS([O-])(=O)=O RJQRCOMHVBLQIH-UHFFFAOYSA-M 0.000 claims description 3
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 claims description 3
- HNDXKIMMSFCCFW-UHFFFAOYSA-N propane-2-sulphonic acid Chemical compound CC(C)S(O)(=O)=O HNDXKIMMSFCCFW-UHFFFAOYSA-N 0.000 claims description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- 150000003141 primary amines Chemical class 0.000 claims description 2
- 150000003512 tertiary amines Chemical class 0.000 claims 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 abstract description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 abstract description 2
- 238000004537 pulping Methods 0.000 description 27
- 239000002655 kraft paper Substances 0.000 description 16
- 239000000126 substance Substances 0.000 description 15
- 241000196324 Embryophyta Species 0.000 description 13
- 239000000835 fiber Substances 0.000 description 13
- 239000011368 organic material Substances 0.000 description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000011282 treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000002474 experimental method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 7
- 238000013459 approach Methods 0.000 description 7
- 239000008103 glucose Substances 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000006229 carbon black Substances 0.000 description 5
- 238000006731 degradation reaction Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000005416 organic matter Substances 0.000 description 5
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 238000010411 cooking Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 238000004090 dissolution Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005903 acid hydrolysis reaction Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- JOOXCMJARBKPKM-UHFFFAOYSA-N 4-oxopentanoic acid Chemical compound CC(=O)CCC(O)=O JOOXCMJARBKPKM-UHFFFAOYSA-N 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000012425 OXONE® Substances 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 239000010905 bagasse Substances 0.000 description 2
- 239000002551 biofuel Substances 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 230000000249 desinfective effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000003842 industrial chemical process Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- HJKYXKSLRZKNSI-UHFFFAOYSA-I pentapotassium;hydrogen sulfate;oxido sulfate;sulfuric acid Chemical compound [K+].[K+].[K+].[K+].[K+].OS([O-])(=O)=O.[O-]S([O-])(=O)=O.OS(=O)(=O)O[O-].OS(=O)(=O)O[O-] HJKYXKSLRZKNSI-UHFFFAOYSA-I 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- GAWQRQFXHKQPHZ-KODRXGBYSA-N (2r,3s,4r)-2-(hydroxymethyl)-3,4-dihydro-2h-pyran-3,4,6-triol Chemical compound OC[C@H]1OC(O)=C[C@@H](O)[C@@H]1O GAWQRQFXHKQPHZ-KODRXGBYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- COVZYZSDYWQREU-UHFFFAOYSA-N Busulfan Chemical compound CS(=O)(=O)OCCCCOS(C)(=O)=O COVZYZSDYWQREU-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 206010003549 asthenia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 150000004252 dithioacetals Chemical class 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- YVECGMZCTULTIS-PBXRRBTRSA-N glucal Chemical compound OC[C@H]1OC=C[C@@H](O)[C@@H]1O YVECGMZCTULTIS-PBXRRBTRSA-N 0.000 description 1
- 229930182478 glucoside Natural products 0.000 description 1
- 150000008131 glucosides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229920005611 kraft lignin Polymers 0.000 description 1
- 229940040102 levulinic acid Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000004626 scanning electron microscopy Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/69—Sulfur trioxide; Sulfuric acid
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/04—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides
- D21C3/06—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides sulfur dioxide; sulfurous acid; bisulfites sulfites
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B15/00—Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
- C01B15/055—Peroxyhydrates; Peroxyacids or salts thereof
- C01B15/06—Peroxyhydrates; Peroxyacids or salts thereof containing sulfur
- C01B15/08—Peroxysulfates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C1/00—Pretreatment of the finely-divided materials before digesting
- D21C1/04—Pretreatment of the finely-divided materials before digesting with acid reacting compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/006—Pulping cellulose-containing materials with compounds not otherwise provided for
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
- D21C9/16—Bleaching ; Apparatus therefor with per compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Definitions
- the present invention is directed to a method and composition useful in decomposing organic material such as biomass by oxidation such as, but not limited to, the delignification of wood substance as a broad example and more specifically, to a method and composition for performing such under milder conditions than those under which the kraft process is conducted.
- the first step in paper production and most energy-intensive one is the production of pulp.
- wood and other plant materials used to make pulp contain three main components: cellulose fibers; lignin; and hemicelluloses.
- Pulping has a primary goal to separate the fibers from the lignin.
- Lignin is a three-dimensional polymer which figuratively acts as a mortar to hold all the fibers together within the plant. Its presence in finished pulp is undesirable and adds nothing to the finished product.
- Pulping wood refers to breaking down the bulk structure of the fiber source, be it chips, stems or other plant parts, into the constituent fibers.
- the cellulose fibers are the most desired component when papermaking is involved.
- Hemicellulose is a shorter branched carbohydrate polymer consisting of various sugar monomers which form a random amorphous polymeric structure.
- the presence of hemicellulose in finished pulp is not as critical to paper rigidity as cellulose is. This is also true for biomass conversion.
- the challenges are similar. Only the desired outcome is different. Biomass conversion would have the further breakdown to monocarbohydrates as a desired outcome while a pulp & paper process normally stops right after lignin dissolution.
- Mechanical treatment or pulping generally consists of physically tearing the wood chips apart and, thus, tearing cellulose fibers apart in an effort to separate them from each other.
- the shortcomings of this approach include: broken or damaged cellulose fibers, thus shorter fibers; and lignin contamination or residue on the cellulose fibers, thus introducing or leaving behind impurities of the final product. This process also consumes large amounts of energy and is capital intensive due to the high pressure, corrosive chemicals and heat required.
- chemical pulping There are several approaches or processes included in chemical pulping. These are generally focused on the degradation the lignin and hemicellulose into, water- soluble molecules.
- thermomechanical pulping also commonly referred to as TMP
- CTMP chemithermomechanical pulping
- the most common process to make pulp for paper production is the kraft process.
- wood chips are converted to wood pulp which is almost entirely pure cellulose fibers.
- the multi-step kraft process consists of a first step where wood chips are impregnated with a chemical solution. This is done by wetting wood chips and pre-heating them with steam. This swells the wood chips and expels the air present in them and replaces the air with the liquid. Then the chips are saturated with a black liquor and a white liquor.
- the black liquor is a resulting product from the kraft process. It contains water, lignin residues, hemicellulose and inorganic chemicals.
- White liquor is a strong alkaline solution comprising sodium hydroxide and sodium sulfide.
- the wood chips Once the wood chips have been soaked in the different solutions, they undergo cooking. To achieve delignification in the wood chips, the cooking is carried out for a few hours at temperatures reaching up to 176 °C. At these temperatures, the lignin degrades to yield water soluble fragments. The remaining cellulosic fibers are collected and washed after the cooking step.
- Caro’s acid also known as peroxymonosulfuric acid (H 2 SO 5 ), is one of the strongest oxidants known. There are several known reactions for the preparation of Caro’s acid but one of the most straightforward involves the reaction between sulfuric acid (H 2 SO 4 ) and hydrogen peroxide (H 2 O 2 ). Preparing Caro’s acid in this method allows one yield in a further reaction potassium monopersulfate (PMPS) which is a valuable bleaching agent and oxidizer. While Caro’s acid has several known useful applications, one noteworthy is its use in the delignification of wood.
- PMPS potassium monopersulfate
- US patent number 5,080,756 teaches an improved kraft pulping process is characterized by the addition of a spent concentrated sulfuric acid composition containing organic matter to a kraft recovery system to provide a mixture enriched in its total sulfur content that is subjected to dehydration, pyrolysis and reduction in a recovery furnace.
- the organic matter of the sulfuric acid composition is particularly beneficial as a source of thermal energy that enables high heat levels to be easily maintained to facilitate the oxidation and reduction reactions that take place in the furnace, thus resulting in the formation of sulfide used for the preparation of cooking liquor suitable for pulping.
- US patent application number 2016/0074549 discloses activated hydrogen peroxide disinfecting compositions for low-foaming applications.
- a concentrate for dilution by an end-user is provided, which includes a hydrogen peroxide source, a non-surfactant organic sulfonic acid or salt thereof, a non-ionic surfactant, and an optional organic acid.
- a ready-to-use hydrogen peroxide, disinfectant solution including a biocidal amount of hydrogen peroxide, a non-surfactant organic sulfonic acid or salt thereof, a non-ionic surfactant, water as solvent and an optional organic acid.
- An end-user can disinfect a surface of microorganisms by contacting the surface with the disinfecting composition for an amount of time effective to kill a majority of the microbes located on the surface.
- Biofuel production is another potential application for the kraft process.
- One of the current drawbacks of biofuel production is that it requires the use of food grade plant parts (such as seeds) in order to transform carbohydrates into fuel in a reasonably efficient process.
- the carbohydrates could be obtained from cellulosic fibers, by using non-food grade biomass in the kraft process, however, the energy intensive nature of the kraft process for delignification makes this a less commercially viable option.
- In order to build a plant based chemical resource cycle there is a great need for energy efficient processes which can utilize plant-based feedstocks that don’t compete with human food production.
- an aqueous acidic composition comprising:
- alkylsulfonic acid and peroxide are present in a molar ratio ranging from 1 : 1 to 15:1.
- an aqueous acidic composition comprising: an alkylsulfonic acid; and a peroxide; wherein the acid is present in an amount ranging from 20 - 65 wt% of the total weight of the composition and where the peroxide is present in an amount ranging from 1 - 30 wt% of the total weight of the composition.
- an aqueous acidic composition comprising: an alkylsulfonic acid; and a peroxide; wherein said alkylsulfonic acid; and said peroxide are present in a molar ratio of no less than 1:1.
- the composition further comprises a compound comprising an amine moiety.
- said alkylsulfonic acid is selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from C1-C6 and are linear or branched; and combinations thereof.
- said alkylsulfonic acid is selected from the group consisting of: methanesulfonic acid; ethane sulfonic acid; propane sulfonic acid; 2-propanesulfonic acid; isobutylsulfonic acid; t-butylsulfonic acid; butane sulfonic acid; iso-pentylsulfonic acid; t-pentylsulfonic acid; pentanesulfonic acid; t-butylhexanesulfonic acid; and combinations thereof. More preferably, said alkylsulfonic acid is methanesulfonic acid.
- an aqueous composition for use in the delignification of biomass/wood wherein said composition comprises:
- the peroxide is hydrogen peroxide.
- a method of delignification of biomass/plant material comprising: providing said plant material comprising cellulose fibers and lignin; exposing said plant material requiring to a composition comprising: alkane sulfonic acid; and a peroxide, wherein said alkanesulfonic acid and peroxide are present in a molar ratio ranging from 1 : 1 to 15: 1 and the time of exposure is sufficient to remove substantially all of the lignin present on said plant material.
- the composition further comprises a compound comprising an amine moiety.
- the compound comprising an amine moiety has a molecular weight below 300 g/mol.
- the compound comprising an amine moiety is a primary amine. More preferably, the compound comprising an amine moiety is an alkanolamine. Preferably, the compound comprising an amine moiety is a tertiary amme.
- the alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine; and combinations thereof.
- the alkanolamine is triethanolamine.
- delignification of wood material can occur at substantially lower temperatures than those used during conventional krafit pulping.
- some experiments were conducted at average room temperatures in the range of 18 - 21 °C with the preferred compositions and according to the present invention were shown to degrade the lignin present on wood chips to free up cellulose fibers very efficiently.
- a wood sample was dissolved at 30 °C upon exposure to a composition according to a preferred embodiment of the present invention.
- an acidic composition comprising an alkylsulfonic acid component and a peroxide component.
- this composition When this composition is put in contact with biomass such as a wood chips, it delignifies the wood chips and leaves the cellulose and hemicellulose intact.
- Treatment as the one described above can prove advantageous when preparing pulp from organic material. Separation of the lignin material from both the cellulosic and hemicellulosic material provides for easier processing down the line to recuperate lignin monomers and other components.
- lignin monomers one will understand that those are chemicals which were part of the lignin structure prior to the material having undergone acid hydrolysis.
- a method to process organic material to obtain pulp and/or cellulosic material comprises the steps of: providing an organic material comprising cellulose and lignin; providing an acidic composition comprising an alkylsulfonic acid component and a peroxide component; contacting said organic material with said composition for a period of time sufficient to remove substantially all of the lignin from said organic material; and optionally, separating the lignin from the cellulose.
- the remaining cellulose material can be further processed to ultimately obtain glucose monomers.
- this processing step is performed using sulfuric acid or a modified acid comprising a sulfuric acid component.
- the processing of the delignified organic material comprises an intermediate step where the hemicellulose is separated from the cellulose and subsequently removed from the remaining cellulose.
- the now-separated hemicellulose may be further processed to yield a variety of chemical compounds for future use.
- the remaining cellulose can be further broken down by acid hydrolysis to yield glucose monomers.
- the glucose obtained can then be used as a starting block in a variety of industrial chemical processes.
- the lignin recovered does not require substantial processing to further separate it from hemicellulose and/or cellulose as the method is quite selective.
- Preferably carrying out the method under proper control thereof greatly facilitates further lignin processing prior to its application into other fields.
- Lignin has a multitude of fields of application, such as: oil & gas well drilling additives; agricultural chemicals; specialty polymers; as well as its most common use as a fuel source.
- the application of lignin and its derivatives in various industries is now a multi-billion-dollar market, and improving the supply chain while reducing its processing requirements for future use would be highly advantageous.
- Experiment #1 A preferred embodiment of the composition according to the present invention was tested to determine its power to delignify a wood chip.
- the pH recorded value was -0.45 at ambient conditions (pH ⁇ 0).
- the molar ratio of MSA to peroxide was 5.6: 1.
- methanesulfonic acid is the main component in terms of volume and weight percent of the composition of the present invention.
- the pH of the composition is less than 1.
- the pH of the composition is less than 0.5.
- Figures 3 and 4 show the delignification of a wood chip in the presence of an alkylsulfonic acid (methanesulfonic acid) and hydrogen peroxide over a period of time of up to 8 days at a temperature of approximately 22 °C. It is noteworthy to point out that at the end of the experiment (day 8) there are no signs of carbon black. This is an indication that there was no degradation of cellulosic material to its most basic building block.
- alkylsulfonic acid methanesulfonic acid
- composition according to the present invention not only provides an adequate dissolving acid to delignify plant material, but is also valuable in limiting the degradation of cellulosic material into carbon black residue, resulting in higher yields for plant operators and increased profitability while reducing emissions and risks to employees, contractors, and the public.
- a method to yield glucose from wood pulp would represent a significant advancement to the current process where the conversion of such is chemically, energy and emissions intensive; costly; and dangerous while not yielding highly efficient results, especially in large-scale operations. It is desirable to employ a composition which may delignify wood but also allows the operator some control in order to preserve the cellulose rather than degrading it to carbon black, in order to improve efficiency and yields, increase safety, and reduce overall costs.
- the alkylsulfonic acid compound and the hydrogen peroxide are present in an amount ranging from 1 : 1 to 15 : 1 molar ratio.
- the resulting pH of the composition is less than 1. More preferably, the resulting pH of the composition is less than 0.5.
- the compound comprising a sulfonic acid moiety is selected from the group consisting of: alkylsulfonic acids where the alkyl groups range from C1-C6 and are linear or branched; and combinations thereof.
- said compound comprising a sulfonic acid moiety is selected from the group consisting of: methanesulfonic acid; ethane sulfonic acid; propane sulfonic acid; 2-propanesulfonic acid; isobutylsulfonic acid; t-butylsulfonic acid; butane sulfonic acid; iso-pentylsulfonic acid; t-pentylsulfonic acid; pentanesulfonic acid; t-butylhexanesulfonic acid; and combinations thereof. More preferably, said compound comprising a sulfonic acid moiety is methanesulfonic acid.
- alkylsulfonic acid is understood to encompass alkylsulfonic acid compounds, where the alkyl is saturated or unsaturated, cyclic, straight or branched and/or substituted or unsubstituted.
- the combination of a high concentration of an alkylsulfonic acid and a peroxide yields a modified acid composition capable of providing controlled delignification of an organic material and leave the cellulosic fibers relatively unaffected.
- the process can be carried out at substantially lower temperatures and pressures than those currently used in the conventional kraft pulping process.
- the advantages are substantial, here are a few: the Kraft pulping process requires temperatures in the vicinity of 176 - 180 °C in order to perform the delignification process, a preferred embodiment of the process according to the present invention can delignify wood at temperatures as low as 25 °C .
- the delignification of wood can be performed at temperatures as low as 10 °C.
- the delignification of wood can be performed at temperatures as low as 0 °C.
- the delignification of wood can be performed at temperatures as low as 20 °C. According to a preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 30 °C. According to another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 40 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 50 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 60 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 80 °C.
- the delignification of wood can be performed at temperatures as low as 90 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 100 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 120 °C. According to yet another preferred embodiment of the present invention, the delignification of wood can be performed at temperatures as low as 130 °C.
- the temperature at which the processes are carried out are substantially lower than the current energy-intensive and comparatively inefficient krafit process.
- the krafit process requires high pressures to perform the delignification of wood.
- the delignification of wood can be performed at atmospheric pressure. This, in turn, circumvents the need for highly specialized and expensive industrial equipment. It also allows the implementation of delignification units in many of parts of the world where the implementation of a pulp and paper facility would previously be impracticable due to a variety of reasons.
- a method to yield glucose from wood pulp would represent a significant advancement to the current processes, where conversion of such is chemical intensive and costly and does not result in noteworthy results, especially in large-scale operations. It is desirable to employ a composition which would delignify biomass, but also allows the operator some control in order to preserve the cellulose rather than degrading it to carbon black. Providing additional revenue streams for the operators of such facilities.
- the separation of lignin can be effected and the resulting cellulose fibers can be further processed to yield glucose monomers.
- Glucose chemistry has a multitude of uses including as a precursor in the preparation of widely utilized chemicals including, but not limited, to diacetonide, dithioacetal, ethanol, glucoside, glucal and hydroxyglucal to name but a few.
- the source of the vapor in the kraft pulping process is thought to be primarily the emission of SO2.
- Delignification using a preferred composition according to the present invention has, so far and to the best of the detection abilities available, not resulted in the production of SO2..
- Methanesulfonic acid (MSA), triethanolamine (TEOA) and hydrogen peroxide were blended with varying MSA, TEOA and hydrogen peroxide concentrations and reacted with the biomass (wood chips) overnight at ambient temperature and pressure conditions to assess the effectiveness of the variation on the molar ratios.
- Control tests were executed with the respective formulas with just kraft lignin or just cellulose added versus biomass.
- Commercially available lignin (Sigma- Aldrich; Lignin, kraft; Prod# 471003) was utilized as a control in the testing.
- Commercially cellulose Sigma-Aldrich; Cellulose, fibers (medium); Prod# C6288) was also utilized as a control in the testing.
- the hydrocarbon content of the resulting cellulose was determined to be 93.0% which is close to the Sigma- Aldrich cellulose lot# WXBC9745V - 95.7% standard used as a comparison.
- the water content was determined to be 3.38% which is comparable to the Sigma- Aldrich cellulose lot# WXBC9745V - 3% standard used as a comparison.
- the Kappa# 11, which means that the delignification was not quite complete but good enough for cardboard and utility paper.
- X-ray diffraction was carried out on the sample and indicated that apparent crystallinity was of 58.2% which is in line with our previously tested numbers and the commercial cellulose from Aldrich was measured to be 61.3%.
- the composition can be used to decompose organic material by oxidation such as those used in water treatment, water purification and/or water desalination.
- oxidation such as those used in water treatment, water purification and/or water desalination.
- An example of this is the removal (i.e. destruction) of algae on filtration membranes.
- membranes are expensive, it is financially imperative that they be utilized for as long as possible.
- new approaches are necessary to do so efficiently and with as little damage to the membrane as possible.
- Mineral acids are too strong and, while they will remove the organic matter, they will damage the filtration membranes.
- a preferred composition of the present invention remedies this issue as it is less aggressive than the mineral acids and, as such, will remove the organic contaminants in a much milder approach, therefore minimizing membrane damage.
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- Inorganic Chemistry (AREA)
- Paper (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
- Detergent Compositions (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
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Abstract
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JP2022550717A JP2023516140A (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and use thereof |
PE2022001828A PE20230379A1 (en) | 2020-02-28 | 2021-02-26 | MODIFIED ALKANOSULPHONIC ACID AND ITS USES |
JOP/2022/0198A JOP20220198A1 (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof |
CN202180016727.7A CN115151692B (en) | 2020-02-28 | 2021-02-26 | Modified alkyl sulfonic acids and uses thereof |
BR112022016688A BR112022016688A2 (en) | 2020-02-28 | 2021-02-26 | AQUEOUS COMPOSITIONS AND DISLIGNIFICATION METHODS OF BIOMASS OR VEGETABLE MATERIAL |
AU2021227719A AU2021227719A1 (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof |
KR1020227033483A KR20220142533A (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acids and uses thereof |
MX2022010587A MX2022010587A (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof. |
EP21760795.1A EP4110987A4 (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof |
GB2213622.0A GB2608073B (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof |
IL295885A IL295885A (en) | 2020-02-28 | 2021-02-26 | Modified alkylsulfonic acid and uses thereof |
CR20220480A CR20220480A (en) | 2020-02-28 | 2021-02-26 | MODIFIED ALKANOSULPHONIC ACID AND ITS USES |
ZA2022/09486A ZA202209486B (en) | 2020-02-28 | 2022-08-24 | Modified alkylsulfonic acid and uses thereof |
CONC2022/0012827A CO2022012827A2 (en) | 2020-02-28 | 2022-09-08 | Modified Alkanesulfonic Acid and Its Uses |
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CA3110360A1 (en) * | 2021-02-25 | 2022-08-25 | Sixring Inc. | Modified sulfuric acid and uses thereof |
CA3122786A1 (en) * | 2021-06-18 | 2022-12-18 | Sixring Inc. | Temperature-controlled delignification of biomass |
CA3149493A1 (en) * | 2022-02-18 | 2023-08-18 | Fluid Energy Group Ltd. | Composition for use in the destruction of naphtenic acids |
CA3151040A1 (en) * | 2022-03-04 | 2023-09-04 | Sixring Inc. | Improved cellulose to cellobiose conversion process |
CA3170346A1 (en) * | 2022-08-12 | 2024-02-12 | Sixring Inc. | Novel approach for biogas generation |
CA3170772A1 (en) * | 2022-08-19 | 2024-02-19 | Sixring Inc. | Improvements in biomass fermentation into ethanol |
CA3184551A1 (en) * | 2022-12-22 | 2024-06-22 | Sixring Inc. | Improvements in biomass delignification |
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