WO2021166602A1 - Resin composition for coating polyolefin substrate - Google Patents

Resin composition for coating polyolefin substrate Download PDF

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Publication number
WO2021166602A1
WO2021166602A1 PCT/JP2021/003349 JP2021003349W WO2021166602A1 WO 2021166602 A1 WO2021166602 A1 WO 2021166602A1 JP 2021003349 W JP2021003349 W JP 2021003349W WO 2021166602 A1 WO2021166602 A1 WO 2021166602A1
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Prior art keywords
resin
mass
structural unit
group
resin composition
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PCT/JP2021/003349
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French (fr)
Japanese (ja)
Inventor
広晃 小川
彰啓 坂口
樹 福田
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日本カーバイド工業株式会社
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Application filed by 日本カーバイド工業株式会社 filed Critical 日本カーバイド工業株式会社
Priority to KR1020227031934A priority Critical patent/KR20220139990A/en
Priority to CN202180012163.XA priority patent/CN115052942B/en
Publication of WO2021166602A1 publication Critical patent/WO2021166602A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/62Polymers of compounds having carbon-to-carbon double bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/80Masked polyisocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/29Compounds containing one or more carbon-to-nitrogen double bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/24Homopolymers or copolymers of amides or imides
    • C09D133/26Homopolymers or copolymers of acrylamide or methacrylamide
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D171/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers

Definitions

  • the present disclosure relates to a resin composition for coating a polyolefin base material.
  • Polyolefins typified by polypropylene have high transparency and color development, light specific gravity, strength, and excellent processability, so that they can be used in everyday products (for example, stationery, home appliances, and various packaging materials). It is often used. Further, a polyolefin film (hereinafter, also referred to as "polyolefin base material”) is widely used after being laminated with various functional layers such as a protective coating layer and a printing layer on the surface thereof, and further molded.
  • the polyolefin base material is generally inferior in adhesion to the functional layer
  • the polyolefin base material is generally subjected to surface treatment such as corona treatment, or a primer layer or the like is coated between the polyolefin base material and the functional layer.
  • surface treatment such as corona treatment, or a primer layer or the like is coated between the polyolefin base material and the functional layer.
  • the coating layer provided between the polyolefin base material and the functional layer is required to have both adhesion to the polyolefin base material and adhesion to various functional layers (hereinafter, also referred to as "easy adhesion"). Be done.
  • Various methods for improving the adhesion to the polyolefin substrate and the method for improving the easy adhesion to various functional layers have been reported so far.
  • a coating agent capable of improving the adhesion to a polyolefin substrate a solvent-based coating composition containing a hydroxyl group-containing acrylic resin (I) and a polyisocyanate compound (II) showing an SP value in a specific range has been reported.
  • a coating composition containing an oxazoline group-modified resin has been reported as a coating agent capable of improving easy adhesion to a functional layer (see, for example, Japanese Patent Application Laid-Open No. 2001-150612).
  • solvent-based coating agents have been widely used for polyolefin substrates from the viewpoints of easy drying even at low temperatures and for a short time, and easy smoothing of the film thickness after drying.
  • VOC Volatile Organic Compounds
  • a water-based coating agent containing an emulsion resin for example, an acrylic emulsion resin
  • PET polyethylene terephthalate
  • the emulsion resin is generally produced by an emulsion polymerization method, and a surfactant is used in the production process. This surfactant may bleed out to the surface of the coating layer over time after the formation of the coating layer, which may cause deterioration of adhesion to the PET substrate and easy adhesion to the functional layer. The bleed-out of the surfactant can be suppressed, for example, by forming a strong crosslinked structure in the coating layer.
  • the polyolefin base material exhibits thermoplasticity in a low temperature region, so that sufficient heat cannot be applied. Therefore, it is difficult to provide a coating layer having a strong crosslinked structure formed by a thermosetting reaction on the surface of the polyolefin base material, and it is considered that bleed-out of the surfactant cannot be suppressed.
  • An object to be solved by one embodiment of the present disclosure is to provide a resin composition for coating a polyolefin base material, which can form a film having excellent adhesion to a polyolefin base material and easy adhesion to a functional layer.
  • ⁇ 1> Derived from a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group.
  • the above-mentioned structural unit (A) includes a structural unit (B) to be formed, a hydroxyl group, an oxyalkylene group, and a structural unit (C) derived from a nonionic reactive surfactant having an ethylenically unsaturated double bond.
  • the content of is the total structural unit [however, the structural unit derived from the reactive surfactant is excluded.
  • the above-mentioned isocyanate-based cross-linking agent is at least one selected from the group consisting of an water-dispersed isocyanate-based cross-linking agent and a blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower.
  • Resin composition for coating a polyolefin substrate ⁇ 3> The resin composition for coating a polyolefin base material according to ⁇ 1> or ⁇ 2>, wherein the average number of moles of the oxyalkylene group added in the nonionic reactive surfactant is in the range of 5 or more and 40 or less.
  • ⁇ 4> The polyolefin according to any one of ⁇ 1> to ⁇ 3>, wherein the (meth) acrylic monomer having a group containing the branched structure is at least one of i-butyl methacrylate and t-butyl acrylate.
  • ⁇ 5> The resin composition for coating a polyolefin base material according to any one of ⁇ 1> to ⁇ 4>, wherein the (meth) acrylic monomer having a group containing the alicyclic structure is cyclohexyl methacrylate.
  • ⁇ 6> The resin composition for coating a polyolefin base material according to any one of ⁇ 1> to ⁇ 5>, wherein the structural unit (B) contains a structural unit derived from N-methylolacrylamide.
  • the nonionic reactive surfactant having the hydroxyl group, the oxyalkylene group, and the ethylenically unsaturated double bond is the nonionic reactive surfactant represented by the following formula (1) ⁇ 1>.
  • R 1b represents an aliphatic alkyl group having 6 to 24 carbon atoms
  • X 1b represents a hydrogen atom
  • n3 represents the average number of moles of oxyethylene groups added and represents an integer of 5 to 50.
  • the content of the structural unit (B) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ],
  • the content of the structural unit (C) in the resin is the structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded.
  • a resin composition for coating a polyolefin base material which can form a film having excellent adhesion to a polyolefin base material and easy adhesion to a functional layer.
  • the numerical range indicated by using "-" in the present disclosure means a range including the numerical values before and after "-" as the minimum value and the maximum value, respectively.
  • the upper limit value or the lower limit value described in a certain numerical range may be replaced with the upper limit value or the lower limit value of another numerical range described stepwise.
  • the upper limit value or the lower limit value described in a certain numerical range may be replaced with the value shown in the examples.
  • a combination of two or more preferred embodiments is a more preferred embodiment.
  • the amount of each component means the total amount of a plurality of kinds of substances when a plurality of kinds of substances corresponding to each component are present, unless otherwise specified.
  • (meth) acrylic is a term that includes both “acrylic” and “methacrylic”
  • (meth) acrylate is a term that includes both “acrylate” and “methacrylate”.
  • (Meta) acryloyl is a term that includes both “acryloyl” and “methacrylic”.
  • the "(meth) acrylic monomer” means a monomer having a (meth) acryloyl group.
  • the “monomer” in the present disclosure does not include a reactive surfactant.
  • n- means normal, "i-” means iso, "s-" means secondary, and "t-" means tertiary.
  • process is included in this term not only as an independent process but also as long as the intended purpose of the process is achieved even if it cannot be clearly distinguished from other processes. ..
  • the resin composition for coating a polyolefin base material of the present disclosure (hereinafter, also simply referred to as “resin composition”) is a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure.
  • Nonionic reaction having a derived structural unit (A), a structural unit (B) derived from a monomer having at least one of a carboxy group and a hydroxyl group, a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond.
  • a structural unit (C) derived from a sex surfactant (hereinafter, also referred to as “specific nonionic reactive surfactant”) is included, and the content of the structural unit (A) is the total structural unit [however. , Excludes structural units derived from reactive surfactants. ] With respect to 65% by mass or more of the resin particles, Isocyanate cross-linking agent and Contains water, The ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin is 0.30 or more.
  • the resin composition of the present disclosure is used for coating a polyolefin substrate.
  • the resin composition of the present disclosure has a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and at least one of a carboxy group and a hydroxyl group. It contains a structural unit (B) derived from a monomer and a structural unit (C) derived from a specific nonionic reactive surfactant, and the content of the structural unit (A) is the total structural unit [however, Excludes structural units derived from reactive surfactants.
  • all structural units [excluding structural units derived from reactive surfactants] means all structural units of the resin other than those derived from reactive surfactants. It means a structural unit, and the structural unit derived from this reactive surfactant includes a structural unit derived from all reactive surfactants, that is, a structural unit derived from a specific nonionic reactive surfactant (C). ), And a structural unit derived from a reactive surfactant other than the specific nonionic reactive surfactant.
  • the resin composition of the present disclosure it is possible to form a film having excellent adhesion to a polyolefin substrate and easy adhesion to a functional layer.
  • the reason why the resin composition of the present disclosure can exert such an effect is not clear, but the present inventors speculate as follows. However, the following speculation does not limit the interpretation of the resin composition of the present disclosure, but is described as an example.
  • the resin composition of the present disclosure contains resin particles containing a structural unit (C) derived from a specific nonionic reactive surfactant, and the resin constituting the resin particles includes a specific nonionic reactive surfactant.
  • C structural unit
  • the resin constituting the resin particles includes a specific nonionic reactive surfactant.
  • the resin composition of the present disclosure contains a resin particle and an isocyanate-based cross-linking agent, and the resin constituting the resin particle has a group containing at least one of a branched structure and an alicyclic structure.
  • the isocyanate group of the isocyanate-based cross-linking agent is at least one of the carboxy group and the hydroxyl group in the structural unit (B), and the hydroxyl group in the structural unit (C). Then, a cross-linking reaction is carried out to form a strong cross-linked structure.
  • the film formed by the resin composition of the present disclosure has excellent adhesion to the polyolefin substrate. Further, in the film formed by the resin composition of the present disclosure, a crosslinked structure containing a specific ratio or more of the constituent unit (A), the constituent unit (B), and the constituent unit (C) is formed, and the crosslinked structure is formed.
  • the affinity with the functional layer such as the UV (ultraviolet) ink layer and the hard coat layer is improved. Therefore, it is considered that the film formed by the resin composition of the present disclosure is excellent in easy adhesion to the functional layer. From the above, it is presumed that the film formed by the resin composition of the present disclosure is excellent in adhesion to a polyolefin substrate and easy adhesion to a functional layer.
  • the resin composition of the present disclosure has a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and at least one of a carboxy group and a hydroxyl group. Derived from the monomer-derived structural unit (B) and a nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond (that is, a specific nonionic reactive surfactant). The constituent unit (C) is included, and the content of the constituent unit (A) is the total constituent unit [however, the constituent unit derived from the reactive surfactant is excluded. ], The resin particles are contained in an amount of 65% by mass or more. First, the constituent units of the resin constituting the resin particles will be described.
  • the resin contains a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure.
  • the structural unit (A) contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin base material and the improvement of the easy adhesion to the functional layer (particularly, the UV ink layer).
  • a structural unit derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure includes at least one of the branched structure and the alicyclic structure. It means a structural unit formed by addition polymerization of a (meth) acrylic monomer having a group.
  • the "(meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure” in the present disclosure includes a monomer having at least one of a carboxy group and a hydroxyl group, which will be described later. I can't.
  • the structural unit (A) may be a structural unit derived from a (meth) acrylic monomer having a group containing only a branched structure among the branched structure and the alicyclic structure, and a group containing only the alicyclic structure may be used. It may be a structural unit derived from a (meth) acrylic monomer having a group, or may be a structural unit derived from a (meth) acrylic monomer having a group containing both a branched structure and an alicyclic structure.
  • the type of (meth) acrylic monomer having a group containing a branched structure is not particularly limited.
  • a (meth) acrylic acid alkyl ester monomer in which the group containing a branched structure is a branched-chain alkyl group is preferable.
  • Specific examples of the (meth) acrylic monomer having a group containing a branched structure include i-butyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, and i-octyl (meth).
  • Examples thereof include acrylate, 2-ethylhexyl (meth) acrylate, and i-nonyl (meth) acrylate.
  • the (meth) acrylic monomer having a group containing a branched structure at least one of i-butyl methacrylate and t-butyl acrylate is preferable, i-butyl methacrylate or t-butyl acrylate is more preferable, and t-butyl acrylate is more preferable.
  • -Butyl acrylate is more preferred.
  • the type of (meth) acrylic monomer having a group containing an alicyclic structure is not particularly limited.
  • a (meth) acrylic acid alkyl ester monomer is preferable.
  • Specific examples of the (meth) acrylic monomer having a group containing an alicyclic structure include cyclohexyl (meth) acrylate and isobornyl (meth) acrylate. Among these, cyclohexyl methacrylate is preferable as the (meth) acrylic monomer having a group containing an alicyclic structure.
  • the resin may contain only one type of the structural unit (A), or may contain two or more types of the resin. Further, the resin may contain, for example, only the structural unit derived from the (meth) acrylic monomer having a group containing a branched structure as the structural unit (A), and has a group containing an alicyclic structure (). It may contain only a structural unit derived from a (meth) acrylic monomer, and has a (meth) structural unit derived from a branched structure and a group containing an alicyclic structure (meth). It may contain both structural units derived from the acrylic monomer.
  • the content of the structural unit (A) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], It is preferably in the range of 65% by mass or more, 65% by mass or more and 98.5% by mass or less, more preferably 67% by mass or more and 98.5% by mass or less, 69. It is more preferably in the range of mass% or more and 98.5 mass% or less.
  • the content of the structural unit (A) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ],
  • the resin composition of the present disclosure tends to be able to form a film having excellent adhesiveness to a functional layer (particularly, a UV ink layer).
  • the resin contains a structural unit (B) derived from a monomer having at least one of a carboxy group and a hydroxyl group.
  • the carboxy group and the hydroxyl group in the structural unit (B) can undergo a cross-linking reaction with the isocyanate group of the isocyanate-based cross-linking agent described later to form a cross-linked structure.
  • a structural unit derived from a monomer having at least one of a carboxy group and a hydroxyl group means a structural unit formed by addition polymerization of a monomer having at least one of a carboxy group and a hydroxyl group. do.
  • the structural unit (B) may be a structural unit derived from a monomer having only a carboxy group among carboxy groups and hydroxyl groups, or may be a structural unit derived from a monomer having only a hydroxyl group.
  • the structural unit (B) is preferably a structural unit derived from a monomer having at least a hydroxyl group.
  • the type of monomer having a carboxy group is not particularly limited.
  • Specific examples of the monomer having a carboxy group include acrylic acid, methacrylic acid, succinic acid, maleic anhydride, fumaric acid, itaconic acid, glutaconic acid, citraconic acid, and ⁇ -carboxy-polycaprolactone mono (meth) acrylate [ For example, ⁇ -carboxy-polycaprolactone (n ⁇ 2) monoacrylate], succinic acid ester (for example, 2-acryloyloxyethyl-succinic acid) and the like can be mentioned.
  • a (meth) acrylic monomer is preferable, and at least one selected from acrylic acid and methacrylic acid is more preferable.
  • the type of monomer having a hydroxyl group is not particularly limited. Specific examples of the monomer having a hydroxyl group include 2-hydroxymethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-.
  • Hydroxybutyl (meth) acrylate 6-hydroxyhexyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, 3-methyl-3-hydroxybutyl (meth) acrylate, 1,1 -Dimethyl-3-hydroxybutyl (meth) acrylate, 1,3-dimethyl-3-hydroxybutyl (meth) acrylate, 2,2,4-trimethyl-3-hydroxypentyl (meth) acrylate, 2-ethyl-3- Examples thereof include hydroxyhexyl (meth) acrylate, N- (hydroxymethyl) acrylamide [that is, N-methylol acrylamide (N-MAM)] and the like.
  • N-MAM N-methylol acrylamide
  • N-methylolacrylamide is preferable.
  • the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
  • the resin may have only one type of constituent unit (B), or may have two or more types of resin. Further, for example, the resin may contain only the structural unit derived from the monomer having a carboxy group as the structural unit (B), or may contain only the structural unit derived from the monomer having a hydroxyl group. It may contain both a structural unit derived from a monomer having a carboxy group and a structural unit derived from a monomer having a hydroxyl group.
  • the content of the structural unit (B) in the resin is not particularly limited, but for example, all the structural units of the resin [however, the structural units derived from the reactive surfactant are excluded. ], It is preferably in the range of 1% by mass or more and 10% by mass or less, more preferably in the range of 1% by mass or more and 8% by mass or less, and in the range of 1.5% by mass or more and 7% by mass or less. Is more preferable.
  • the content of the structural unit (B) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ] On the other hand, when it is within the above range, the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
  • the resin may contain a structural unit other than the structural unit derived from the above-mentioned monomer (so-called structural unit derived from other monomers) within the range in which the effects of the present disclosure are exhibited.
  • Examples of the structural unit derived from the other monomer include a (meth) acrylic acid alkyl ester monomer having none of a group containing a branched structure, a group containing an alicyclic structure, a carboxy group, and a hydroxyl group [hereinafter, , Also referred to as "specific (meth) acrylic acid alkyl ester monomer”. )] Can be mentioned.
  • the number of carbon atoms of the alkyl group of the specific (meth) acrylic acid alkyl ester monomer is, for example, preferably in the range of 1 or more and 18 or less, more preferably in the range of 1 or more and 15 or less, and 1 or more and 12 or less. It is more preferable that the range is.
  • Specific examples of the specific (meth) acrylic acid alkyl ester monomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, n-octyl (meth) acrylate, and n-nonyl (meth). ) Acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate and the like.
  • the resin may contain only one type of structural unit derived from the other monomer, or may contain two or more types.
  • the content of the structural units derived from other monomers in the resin is not particularly limited and can be appropriately set according to the purpose.
  • the resin contains a structural unit (C) derived from a nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond (that is, a specific nonionic reactive surfactant).
  • the structural unit (C) contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin base material and the improvement of the easy adhesion to the functional layer.
  • the "constituent unit derived from the specific nonionic reactive surfactant” means a structural unit formed by addition polymerization of the specific nonionic reactive surfactant.
  • the specific nonionic reactive surfactant has a hydroxyl group.
  • the hydroxyl group in the structural unit (C) can undergo a cross-linking reaction with the isocyanate group of the isocyanate-based cross-linking agent described later to form a cross-linked structure.
  • the specific nonionic reactive surfactant has an oxyalkylene group.
  • the oxyalkylene group include an oxyethylene group, an oxypropylene group and an oxybutylene group.
  • an oxyethylene group is preferable from the viewpoint of high reactivity with a monomer.
  • the oxyethylene group is more hydrophilic than, for example, an oxypropylene group or an oxybutylene group, a hydrated layer having a high density can be formed on the surface of the resin particles.
  • the resin composition of the present disclosure is more homogeneous because the dispersibility of the resin particles in an aqueous medium such as water is further improved when the resin contains a structural unit derived from a reactive surfactant having an oxyethylene group. Shows a tendency to form a plastic film.
  • the average number of moles of the oxyalkylene group added is not particularly limited, but is preferably in the range of 5 or more and 50 or less, more preferably in the range of 5 or more and 40 or less, and in the range of 10 or more and 30 or less. Is even more preferable.
  • the average number of moles of the oxyalkylene group added is 5 or more, the dispersibility of the resin particles in an aqueous medium such as water tends to be more excellent.
  • the average number of moles of oxyalkylene groups added is 50 or less, the viscosity does not become excessively high when the resin composition of the present disclosure is produced, and the productivity tends to be improved.
  • the specific nonionic reactive surfactant has an ethylenically unsaturated double bond.
  • a nonionic reactive surfactant having an ethylenically unsaturated double bond can be obtained by imparting a group having an ethylenically unsaturated double bond to the nonionic reactive surfactant.
  • Specific examples of the group having an ethylenically unsaturated double bond include a (meth) acryloyl group, a vinyl group, an allyl group, an isopropenyl group, a 1-propenyl group, an allyloxy group, a styryl group and the like.
  • a 1-propenyl group is preferable from the viewpoint of high reactivity with a monomer.
  • the type of the specific nonionic reactive surfactant is not particularly limited as long as it has a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond, but is represented by, for example, the following formula (1). It is preferably a nonionic reactive surfactant.
  • R 1b represents an aliphatic alkyl group having 6 to 24 carbon atoms
  • X 1b represents a hydrogen atom.
  • n3 represents the average number of moles of oxyethylene groups added (also referred to as "average number of repetitions of oxyethylene units"). n3 is an integer of 5 to 50, preferably an integer of 5 to 40, and more preferably an integer of 10 to 30.
  • Adecaria Soap (registered trademark) ER-10 [active ingredient: polyoxyethylene-1- (allyloxymethyl) alkyl ether [Average number of moles added of oxyethylene group: 10], concentration of active ingredient: 100% by mass, ADEKA Corporation], ADEKA RIA SORP (registered trademark) ER-30 [active ingredient: polyoxyethylene-1- (allyloxy) Methyl) alkyl ether [average number of moles of oxyethylene group added: 30], active ingredient concentration: 65% by mass, ADEKA Corporation], ADEKA REASORP (registered trademark) ER-40 [active ingredient: polyoxyethylene-1 -(Allyloxymethyl) alkyl ether [average number of moles of oxyethylene group added: 40], active ingredient concentration: 60% by mass, ADEKA Corporation, and the like.
  • Adecaria Soap registered trademark
  • ER-10 active ingredient: polyoxyethylene-1- (allyloxymethyl) alkyl ether [Average number of moles added of oxyethylene
  • Aqualon (registered trademark) AN-10 [average number of moles of oxyethylene group added: 10, Dai-ichi Kogyo Seiyaku Co., Ltd.]
  • Aqualon (registered trademark) AN-30 Commercial products such as [Average number of moles of oxyethylene group added: 30, Dai-ichi Kogyo Seiyaku Co., Ltd.] are also mentioned as suitable examples.
  • the resin may contain only one type of constituent unit (C), or may contain two or more types of resin.
  • the content of the structural unit (C) in the resin is not particularly limited, but for example, the structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The range is preferably 4.9 parts by mass or more and 27.5 parts by mass or less, and more preferably 8.0 parts by mass or more and 24.0 parts by mass or less. It is more preferably in the range of 11.4 parts by mass or more and 21.6 parts by mass or less, and particularly preferably in the range of 11.4 parts by mass or more and 15.0 parts by mass or less.
  • the content of the constituent unit (C) in the resin is the constituent unit of the resin [however, the constituent unit derived from the reactive surfactant is excluded.
  • the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
  • the content of the constituent unit (C) in the resin is the constituent unit of the resin [however, the constituent unit derived from the reactive surfactant is excluded. ], When it is 27.5 parts by mass or less with respect to 100 parts by mass in total, the resin composition of the present disclosure tends to have better coatability on a polyolefin base material.
  • the average particle size of the resin particles is not particularly limited, but is preferably in the range of 20 nm or more and 400 nm or less, more preferably in the range of 30 nm or more and 200 nm or less, and in the range of 40 nm or more and 150 nm or less. Is more preferable.
  • the average particle size of the resin particles is 20 nm or more, the resin composition of the present disclosure tends to be more excellent in production suitability.
  • the average particle size of the resin particles is 400 nm or less, the resin composition of the present disclosure tends to be more excellent in film-forming property.
  • average particle size of resin particles is referred to as "New Experimental Chemistry Course 4 Basic Technology 3 Light (II)” edited by the Chemical Society of Japan, pp. 725-741 (July 20, 1976, Maruzen (July 20, 1976). It is a value measured by the dynamic light scattering method described in (Issued by Co., Ltd.). The specific method is as follows. The resin composition was diluted with distilled water, thoroughly stirred and mixed, and then 5 mL was collected in a 10 mm square glass cell using a Pasteur pipette, and this was collected by a dynamic light scattering photometer [for example, MALVERN INSTRUMENT]. Set in the Zetasizer NANO-ZS90 (trade name)] of the company.
  • the measurement temperature is 25 ° C. ⁇
  • the average particle size of the resin particles in the resin composition is obtained by computer-processing the results measured under the conditions of 1 ° C. and a light scattering angle of 90 °. Further, as the value of the average particle size, the value of the Z average is used.
  • the glass transition temperature (Tg) of the resin is not particularly limited, but is preferably in the range of 0 ° C. or higher and 60 ° C. or lower, more preferably in the range of 10 ° C. or higher and 50 ° C. or lower, and is 20 ° C. or higher and 45 ° C. or higher. It is more preferably in the range of ° C. or lower.
  • the "glass transition temperature (Tg) of the resin” is a value measured by the following method using a differential scanning calorimetry (DSC). The resin is applied onto the release paper using a 4 mil (101.6 ⁇ m) applicator.
  • the applied resin is dried at room temperature (that is, 25 ° C.) to obtain a dried product of the resin.
  • the obtained dried product is used as a measurement sample.
  • 10 mg of the dried product, which is a measurement sample was packed in an aluminum sample pan [trade name: Tzero Pan, TA Instruments], and an aluminum lid [trade name: Tzero Hermetic Lid, TA] was packed. ⁇
  • measure the glass transition temperature using a differential scanning calorimeter The measurement conditions are shown below. The measurement is performed twice for the same measurement sample, and the value obtained in the second measurement is adopted as the glass transition temperature of the resin.
  • a differential scanning calorimetry for example, a differential scanning calorimeter (trade name: DSC2500) manufactured by TA Instruments Co., Ltd. can be used.
  • Atmospheric condition Atmospheric measurement range: -50 ° C to 100 ° C Temperature rise rate: 10 ° C / min Standard substance: Empty sample pan
  • the content of the resin particles in the resin composition of the present disclosure is not particularly limited, but is, for example, in the range of 15% by mass or more and 50% by mass or less with respect to the total mass of the resin composition from the viewpoint of production stability. It is preferably in the range of 20% by mass or more and 45% by mass or less, and further preferably in the range of 25% by mass or more and 40% by mass or less.
  • the resin composition of the present disclosure contains an isocyanate-based cross-linking agent.
  • the isocyanate-based cross-linking agent contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin substrate and the improvement of the easy adhesion to the functional layer.
  • the "isocyanate-based cross-linking agent” refers to a compound having two or more isocyanate groups in the molecule (so-called polyisocyanate compound).
  • polyisocyanate compound examples include aromatic polyisocyanate compounds such as xylylene diisocyanate (XDI), diphenylmethane diisocyanate, triphenylmethane triisocyanate, and tolylene diisocyanate (TDI), hexamethylene diisocyanate (HMDI), pentamethylene diisocyanate (PDI), and the like.
  • aromatic polyisocyanate compounds such as xylylene diisocyanate (XDI), diphenylmethane diisocyanate, triphenylmethane triisocyanate, and tolylene diisocyanate (TDI), hexamethylene diisocyanate (HMDI), pentamethylene diisocyanate (PDI), and the like.
  • XDI xylylene diisocyanate
  • HMDI hexamethylene diisocyanate
  • PDI pentamethylene diisocyanate
  • examples thereof include aliphatic
  • the polyisocyanate compound includes a dimer, a trimeric, or a pentamer of the polyisocyanate compound, an adduct of the polyisocyanate compound and a polyol compound such as trimethylolpropane, and a biuret of the polyisocyanate compound. And so on.
  • the isocyanate-based cross-linking agent is preferably at least one selected from the group consisting of an water-dispersed isocyanate-based cross-linking agent and a blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower.
  • the "water-dispersed isocyanate-based cross-linking agent” is an isocyanate-based cross-linking agent that can be dispersed in an aqueous medium such as water, and is dispersed in an aqueous medium such as water with an isocyanate group encapsulated. This means that the reactivity of the isocyanate group is suppressed, but when the aqueous medium volatilizes, the state in which the isocyanate group is contained is eliminated and the reactivity of the isocyanate group can be exhibited. do.
  • the water-dispersible isocyanate-based cross-linking agent As the water-dispersible isocyanate-based cross-linking agent, a commercially available product can be used.
  • Examples of commercially available water-dispersible isocyanate-based cross-linking agents include "Takenate (registered trademark) WD-725" from Mitsui Chemicals, Inc., "Duranate (registered trademark) WL70-100” from Asahi Kasei Corporation, and Sumika. Examples thereof include “Baihijour (registered trademark) 302" of Cobestrourethane Co., Ltd.
  • These commercially available products are sold in a state where they are not dispersed in an aqueous medium such as water.
  • the resin composition of the present disclosure is first dispersed in an aqueous medium such as water by dilution or the like. , Preferably used.
  • the "blocked isocyanate-based cross-linking agent” means a compound having two or more blocked isocyanate groups in the molecule.
  • the “blocked isocyanate group” usually means that the isocyanate group is protected by a blocking agent (so-called mask) to suppress the reactivity of the isocyanate group, but when heated, it is deprotected and activated. It means a group capable of producing an isocyanate group.
  • the blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower may be a commercially available one or one synthesized by a conventional method.
  • the resin composition of the present disclosure may contain only one type of isocyanate-based cross-linking agent, or may contain two or more types.
  • Ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / total number of carboxy groups and hydroxyl groups in the resin
  • the number of moles) is 0.30 or more, more preferably 0.35 or more, further preferably 0.40 or more, further preferably 0.50 or more, and 0.60 or more. It is more preferably 0.75 or more, and particularly preferably 1.0 or more.
  • the resin composition of the present disclosure relates to a functional layer (particularly, a UV ink layer) when the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin is 0.30 or more. It shows a tendency to form a film having excellent easy adhesion.
  • the upper limit of the ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin is not particularly limited. From the viewpoint that blocking after coating is more likely to be suppressed, it is preferably 9.0 or less.
  • the number of moles of isocyanate groups in the isocyanate-based cross-linking agent with respect to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin. ) Is calculated by the following formulas (1) to (3).
  • the number of moles of isocyanate groups in the isocyanate-based cross-linking agent is referred to as "NCO number of moles”
  • the total number of moles of carboxy groups and hydroxyl groups in the resin is referred to as "total number of moles of functional groups”. do.
  • Ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin number of moles of NCO / number of moles of total functional groups ...
  • the resin composition of the present disclosure contains water.
  • water can function as a dispersion medium for the resin particles.
  • the water is not particularly limited, and examples thereof include purified water, distilled water, ion-exchanged water, and pure water.
  • the water content in the resin composition of the present disclosure is not particularly limited, but is, for example, in the range of 70% by mass or more and 98% by mass or less with respect to the total mass of the resin composition from the viewpoint of production stability. Is more preferable, and the range is more preferably 75% by mass or more and 95% by mass or less, and further preferably 80% by mass or more and 92% by mass or less.
  • the resin composition of the present disclosure may contain an aqueous medium other than water.
  • examples of the aqueous medium other than water include alcohol solvents.
  • the alcohol solvent is not particularly limited, and examples thereof include 1,3-diol monoisobutyrate and acetylene glycol.
  • the resin composition of the present disclosure may contain only one type of aqueous medium other than water, or may contain two or more types.
  • the content of the aqueous medium other than water in the resin composition is not particularly limited, but for example, from the viewpoint of the drying property of the coating film, the resin composition It is preferably 3% by mass or less, and more preferably 0.7% by mass or more and 3% by mass or less, based on the total mass of the above.
  • the resin composition of the present disclosure may contain components other than the components described above (so-called other components) as long as the effects of the present disclosure are not impaired.
  • other components include antioxidants, antistatic agents, pH adjusters, antifoaming agents, film-forming aids and the like.
  • the pH of the resin composition of the present disclosure is preferably 5.0 to 9.0 from the viewpoint of the dispersibility of the resin particles in an aqueous medium such as water.
  • the method for measuring the pH of the resin composition of the present disclosure is not particularly limited.
  • As the pH of the resin composition of the present disclosure a value measured using a pH meter in an environment of 25 ° C. is adopted.
  • As the pH meter for example, LAQUA (trade name) manufactured by HORIBA, Ltd. can be preferably used.
  • the pH meter is not limited to this.
  • the resin composition of the present disclosure is preferably used for coating a polyolefin base material.
  • the film formed by the resin composition of the present disclosure is excellent in adhesion to a polyolefin base material and easy adhesion to a functional layer, and can function as a so-called primer layer.
  • the functional layer include a UV ink layer, a hard coat layer, an adhesive layer, an anchor layer, a printing layer, a conductive layer, an antiglare layer, an antireflection layer, an antifouling layer and the like.
  • the functional layer is preferably a layer formed by using an acrylic material.
  • the functional layer formed by using the acrylic material tends to be more excellent in the easy adhesion to the film formed by the resin composition of the present disclosure.
  • the resin composition of the present disclosure is particularly suitable for applications of forming a film provided between a polyolefin base material and a functional layer using an acrylic material.
  • the method for producing the resin composition of the present disclosure is not particularly limited as long as the above-mentioned resin composition can be produced.
  • a method for producing the resin composition of the present disclosure for example, the method for producing the resin composition of the present embodiment described below is preferable from the viewpoint that the above-mentioned resin composition can be easily produced.
  • the method for producing the resin composition of the present embodiment (hereinafter, also referred to as “the production method of the present embodiment”) has at least a branched structure and an alicyclic structure in the presence of a specific nonionic reactive surfactant and water.
  • a step of polymerizing a (meth) acrylic monomer having a group containing at least one structure and a monomer having at least one of a carboxy group and a hydroxyl group to obtain resin particles hereinafter, "emulsion polymerization step”). Also called.) Includes.
  • the emulsion polymerization step involves a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure in the presence of a specific nonionic reactive surfactant and water, and a carboxy group and a hydroxyl group.
  • the monomer having at least one of the above is polymerized, and the content of the structural unit (A) is the total structural unit [however, the structural unit derived from the reactive surfactant is excluded. ]
  • the structural unit (A) is the above-mentioned structural unit (A), that is, a structural unit derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure.
  • the structural unit (C) means the above-mentioned structural unit (C), that is, a structural unit derived from a specific nonionic reactive surfactant.
  • a specific nonionic reaction is carried out with a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure and a monomer having at least one of a carboxy group and a hydroxyl group.
  • Copolymerization with the sex surfactant gives resin particles with a hydrated layer formed on the surface of the specific nonionic reactive surfactant.
  • the polymerization method is not particularly limited, and examples thereof include the methods (1) to (3) shown below.
  • a monomer having at least one of a carboxy group and a hydroxyl group, a specific nonionic reactive surfactant, and water are charged, the temperature inside the reaction vessel is raised, and then a polymerization initiator, a reducing agent, etc. are appropriately prepared.
  • a method of advancing the emulsification polymerization reaction (so-called batch preparation method), (2) At least a specific nonionic reactive surfactant and water were charged in a reaction vessel equipped with a thermometer, a stirring rod, a reflux cooler, a dropping funnel, etc., and the temperature inside the reaction vessel was raised. After that, a monomer component [a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group] is added dropwise. Then, a method of advancing the emulsion polymerization reaction by appropriately adding a polymerization initiator, a reducing agent, etc.
  • a monomer component [a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group]. After emulsifying with at least a specific nonionic reactive surfactant and water in advance to obtain a pre-emulsion, the obtained pre-emulsion is used in a thermometer, a stirring rod, a reflux cooler, a dropping funnel, etc.
  • a method in which a polymerization initiator, a reducing agent, or the like is appropriately added to the reaction vessel provided with the above to proceed with the emulsification polymerization reaction can be mentioned.
  • the polymerization method for example, the emulsified monomer dropping method of (3) above is preferable from the viewpoint of production stability.
  • the polymerization temperature is, for example, 50 ° C. to 80 ° C., preferably 50 ° C. to 70 ° C.
  • the polymerization time is, for example, 4 hours to 6 hours, preferably 5 hours to 6 hours.
  • the amount of the (meth) acrylic monomer having a group containing at least one of the branched structure and the alicyclic structure is 65 parts by mass or more and 65 parts by mass with respect to 100 parts by mass of the total amount of the monomers.
  • the range is preferably 98.5 parts by mass or less, more preferably 67 parts by mass or more and 98.5 parts by mass or less, and 69 parts by mass or more and 98.5 parts by mass or less. More preferred.
  • the functional layer When the amount of the (meth) acrylic monomer having a group containing at least one of the branched structure and the alicyclic structure is 65 parts by mass or more with respect to 100 parts by mass of the total amount of the monomers, the functional layer ( In particular, there is a tendency to be able to produce a resin composition capable of forming a film having excellent adhesiveness to a UV ink layer).
  • the amount of the monomer having at least one of a carboxy group and a hydroxyl group is not particularly limited, but may be, for example, in the range of 1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers. It is preferably in the range of 1 part by mass or more and 8 parts by mass or less, and further preferably in the range of 1.5 parts by mass or more and 7 parts by mass or less.
  • a resin composition capable of forming a film having excellent adhesiveness to a functional layer can be formed. Tends to be able to manufacture.
  • the amount of the specific nonionic reactive surfactant used is not particularly limited, but is preferably in the range of 5 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers, and is preferably 8 parts by mass. It is more preferably in the range of 10 parts by mass or more and 40 parts by mass or less, and further preferably in the range of 10 parts by mass or more and 25 parts by mass or less.
  • the amount of the specific nonionic reactive surfactant used is 5 parts by mass or more with respect to 100 parts by mass of the total amount of the monomers, a resin composition capable of forming a film having better adhesiveness to the functional layer can be produced. Tend.
  • the amount of the specific nonionic reactive surfactant used is 50 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers, a resin composition capable of forming a film having better adhesion to the polyolefin substrate can be produced. Tend.
  • various additives such as a polymerization initiator, a reducing agent, a chain transfer agent, and a pH adjuster may be used.
  • any polymerization initiator that can be used for ordinary emulsion polymerization can be used without particular limitation.
  • the polymerization initiator include ammonium persulfate, sodium persulfate, persulfate represented by potassium persulfate, organic peroxide represented by t-butyl hydroperoxide and cumene hydroperoxide, and peroxide. Hydrogen is mentioned.
  • a polymerization initiator is used in the emulsion polymerization step, only one type of polymerization initiator may be used, or two or more types may be used.
  • the polymerization initiator is used in a commonly used amount.
  • the amount of the polymerization initiator used is, for example, 0.1 part by mass to 2 parts by mass, preferably 0.3 parts by mass to 1.5 parts by mass, based on 100 parts by mass of the total amount of the monomer as a raw material. Is.
  • a reducing agent In the emulsion polymerization step, a reducing agent may be used together with the above-mentioned polymerization initiator.
  • Reducing agents include sodium metabisulfite, sodium sulfite, sodium hydrogen sulfite, sodium pyrosulfite (also referred to as "sodium dibisulfite"), sodium hydroxymethanesulfite, sodium pyrophosphate, thioglycolic acid, sodium thiosulfite, ascorbin. Acids, tartrate acids, citric acid, glucose and the like can be mentioned.
  • a reducing agent When a reducing agent is used in the emulsion polymerization step, only one kind of reducing agent may be used, or two or more kinds of reducing agents may be used.
  • the reducing agent is used in commonly used amounts.
  • the amount of the reducing agent used is, for example, 0.1 part by mass to 2 parts by mass, preferably 0.2 parts by mass to 1.5 parts by mass, based on 100 parts by mass of the total amount of the monomer as a raw material. be.
  • the production method of the present embodiment may include steps other than the emulsion polymerization step, if necessary.
  • the emulsion polymerization method is given as an example as a method for obtaining resin particles, but the method for obtaining resin particles in the present disclosure is limited to the above-mentioned emulsion polymerization method. Instead, for example, a method such as a suspension polymerization method or a seed polymerization method can also be used.
  • the pH of the resin composition produced in this example was measured by the measurement method described above. Further, as the measuring device, the same measuring device as described as an example was used in the above-mentioned measuring method.
  • the pre-emulsion prepared above was added uniformly and sequentially over 3 hours, and 1.0% by mass of a 1.0% by mass potassium persulfate aqueous solution [polymerization initiator] 20.75% by mass. Parts and 0.8% by mass of an aqueous sodium disulfide solution [reducing agent] 20.75 parts by mass were uniformly added sequentially over 3 hours and 30 minutes, and emulsion polymerization was carried out. After completion of the sequential addition, the obtained emulsion polymer was aged at 57 ° C. for 30 minutes and then cooled to room temperature to obtain a resin-containing solution.
  • the number of moles of isocyanate groups in the isocyanate-based cross-linking agent with respect to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin. ) was obtained using the above-mentioned calculation formulas (1) to (3). The results are shown in Tables 1 and 2.
  • the number of moles of isocyanate groups (B) in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin (A) is expressed as "molar equivalent ratio [(B) / (A)”. ..
  • the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin in the resin composition of Example 1 was specifically calculated as follows.
  • the isocyanate-based cross-linking agent "Takenate (registered trademark) WD-725" has an isocyanate group content of 15.96% by mass and a solid content concentration of 100% by mass, and has a blending amount (solid content conversion). The amount) is 4.5 g.
  • the formula amount of the isocyanate group is 42 g / mol.
  • the molecular weight of methacrylic acid (MAA), which is a monomer having a carboxy group, is 86 g / mol.
  • the content of the structural unit derived from methacrylic acid (MAA) in the resin is 1.5% by mass, and the number (valence) of carboxy groups in the structural unit derived from methacrylic acid (MAA) is It is 1.
  • the molecular weight of N-methylolacrylamide (N-MAM), which is a monomer having a hydroxyl group, is 101 g / mol.
  • the content of the structural unit derived from N-methylolacrylamide (N-MAM) in the resin is 2.0% by mass, and the hydroxyl group in the structural unit derived from N-methylolacrylamide (N-MAM)
  • the number (valence) is 1.
  • the molecular weight of "Adecaria Soap (registered trademark) ER-30", which is a specific nonionic reactive surfactant, is 1608 g / mol.
  • the content of the structural unit derived from “Adecaria Soap (registered trademark) ER-30" in the resin is 11.44% by mass, which is derived from “Adecaria Soap (registered trademark) ER-30".
  • the number of hydroxyl groups (valence) in the structural unit is 1.
  • Example 2 [Examples 2 to 13] In Example 1, the same operation as in Example 1 was carried out except that the composition of the resin composition was changed to the composition shown in Table 1, to obtain a resin composition.
  • the pH of the obtained resin composition was as follows.
  • Example 2 [pH: 6.9], Example 3 [pH: 8.0], Example 4 [pH: 8.9], Example 5 [pH: 8.6], Example 6 [pH: 6.3], Example 7 [pH: 7.7], Example 8 [pH: 6.9], Example 9 [pH: 7.1], Example 10 [pH: 7.4], Example Example 11 [pH: 7.1], Example 12 [pH: 6.9], Example 13 [pH: 6.2]
  • Example 1 [Comparative Examples 1 to 3 and Comparative Examples 6 to 10]
  • Example 2 the same operation as in Example 1 was carried out except that the composition of the resin composition was changed to the composition shown in Table 2, to obtain a resin composition.
  • the pH of the obtained resin composition was as follows. Comparative Example 1 [pH: 8.0], Comparative Example 2 [pH: 6.9], Comparative Example 3 [pH: 8.0], Comparative Example 6 [pH: 6.6], Comparative Example 7 [pH: 7.2], Comparative Example 8 [pH: 8.0], Comparative Example 9 [pH: 9.0], Comparative Example 10 [pH: 8.0]
  • Example 4 In Example 1, the same operation as in Example 1 was carried out except that the operation up to the preparation of the pre-emulsion was changed as follows, to obtain a resin-containing solution. Next, deionized water was added to 50 parts by mass of the obtained resin-containing solution to adjust the solid content concentration to 11% by mass to obtain a resin composition. The pH of the obtained resin composition was 6.9.
  • Neoperex G-65 [trade name, anionic non-reactive surfactant, Active ingredient concentration: 65% by mass, Kao Co., Ltd.] 1.55 parts by mass (1.01 parts by mass as the amount of active ingredient) was charged, and the temperature was raised to 57 ° C. while substituting nitrogen in the reaction vessel.
  • Comparative Example 5 In Comparative Example 4, the same operation as in Comparative Example 4 was carried out except that the composition of the resin composition was changed to the composition shown in Table 2, to obtain a resin composition. The pH of the obtained resin composition was 7.8.
  • Example 11 In Example 1, the same operation as in Example 1 was performed except that the operation after obtaining the resin-containing solution was changed as follows, to obtain a resin-containing solution. The pH of the obtained resin composition was 6.9. "Next, in the obtained resin-containing solution,” Epocross (registered trademark) WS-500 "[trade name, oxazoline-based cross-linking agent, solid content concentration: 39% by mass, Nippon Catalyst Co., Ltd.] was added to 3 with deionized water. 37 parts by mass of the 9.-fold diluted solution (3.7 parts by mass as the solid content) and deionized water were added to adjust the solid content concentration to 11% by mass to obtain a resin composition. "
  • Example 12 In Example 1, the same operation as in Example 1 was performed except that the operation after obtaining the resin-containing solution was changed as follows, to obtain a resin-containing solution. The pH of the obtained resin composition was 6.9. "Next, in the obtained resin-containing solution, add" Denacol (registered trademark) EX-810 "[trade name, epoxy-based cross-linking agent, solid content concentration: 100% by mass, Nagase ChemteX Corporation] with deionized water. 19 parts by mass of a 10-fold diluted solution (1.9 parts by mass as a solid content) and deionized water were added to adjust the solid content concentration to 11% by mass to obtain a resin composition. "
  • Denacol (registered trademark) EX-810 [trade name, epoxy-based cross-linking agent, solid content concentration: 100% by mass, Nagase ChemteX Corporation] with deionized water. 19 parts by mass of a 10-fold diluted solution (1.9 parts by mass as a solid content) and deionized water were added to adjust the
  • Atmospheric condition Atmospheric measurement range: -50 ° C to 100 ° C Temperature rise rate: 10 ° C / min Standard substance: Empty sample pan
  • the glass transition temperature (Tg) of the resin contained in the resin-containing solution obtained during the production of the resin compositions of Examples 1 to 13 was in the range of 0 ° C. to 60 ° C. rice field. From this, it was confirmed that the glass transition temperature (Tg) of the resin contained in the resin compositions of Examples 1 to 13 was in the range of 0 ° C to 60 ° C.
  • the average particle size of the resin particles was measured using each resin-containing solution obtained when each of the resin compositions of Examples 1 to 13 was produced. Specifically, it was measured by the following method. The resin-containing solution was diluted 30-fold with deionized water, thoroughly stirred and mixed, and then 5 mL was collected in a 10 mm square glass cell using a Pasteur pipette, and this was collected by a dynamic light scattering photometer [ Product name: Zetasizer NANO-ZS90, MALVERN INSTRUMENT].
  • the set value of the attenuation rate (Attenuator) is set to x8 (8 times), the concentration of the diluent of the resin-containing solution is adjusted so that the Count Rate of the attenuation rate is 150 kCps to 200 kCps, and then the measurement temperature is 25.
  • the average particle size of the resin particles in the resin-containing solution was determined by computer-processing the results measured under the conditions of ° C. ⁇ 1 ° C. and a light scattering angle of 90 °. As the value of the average particle size, the value of the Z average was used.
  • the average particle size of the resin particles contained in the resin-containing solutions obtained during the production of the resin compositions of Examples 1 to 13 was in the range of 20 nm to 400 nm. From this, it is considered that the average particle size of the resin particles contained in the resin compositions of Examples 1 to 13 is in the range of 20 nm to 400 nm.
  • a cross-cut test based on JIS K5600-5-6 (cross-cut method) was performed on a film formed of the resin composition.
  • the cut interval was set to 1 mm, and 100 1 mm square grids were formed.
  • the number of lattices that did not peel off was measured, and the ratio was calculated.
  • the ratio of the number of lattices that did not peel off is particularly preferably 100%.
  • UV Ink Layer Specimen X was obtained by the same method as in "1. Adhesion to olefin substrate" above. Next, on the surface of the obtained test piece X opposite to the polypropylene film, that is, on the film formed by the resin composition, UV ink resin [trade name: Dicure (registered trademark) MAR50, DIC Corporation ] was applied using a bar coater to form a coating film. The bar coater was selected so that the thickness of the film after drying was 7 ⁇ m. Then, the formed coating film was heated at 100 ° C. for 1 minute.
  • the heated film is irradiated with ultraviolet rays having a lamp output of 160 W / cm using an ultraviolet irradiation device so that the integrated light amount is 250 mJ / cm 2, and the film is cured to obtain a "polypropylene film / resin composition".
  • a test piece Y having a layer structure of "a film / UV ink layer formed of an object" was obtained.
  • a cross-cut test based on JIS K5600-5-6 cross-cut method was performed on the UV ink layer. In this cross-cut test, the cut interval was set to 1 mm, and 100 1 mm square grids were formed.
  • the number of lattices that did not peel off was measured, and the ratio was calculated.
  • the ratio of the number of lattices that did not peel off was 80% or more, it was determined that the resin composition could form a film having excellent adhesiveness to the UV ink layer.
  • the ratio of the number of lattices that did not peel off is particularly preferably 100%.
  • Hard coat layer Specimen X was obtained by the same method as in "1. Adhesion to olefin substrate" above. Next, a hard coat resin [trade name: HX-1000UV, Kyoeisha Chemical Co., Ltd.] was applied on the surface of the obtained test piece X opposite to the polypropylene film, that is, on the film formed of the resin composition. , A coating was formed using a bar coater. The bar coater was selected so that the thickness of the film after drying was 7 ⁇ m. Then, the formed coating film was heated at 100 ° C. for 1 minute.
  • the heated film is irradiated with ultraviolet rays having a lamp output of 160 W / cm using an ultraviolet irradiation device so that the integrated light amount is 250 mJ / cm 2, and the film is cured to obtain a “polypropylene film / resin composition”.
  • a test piece Z having a layer structure of "a film / hard coat layer formed of an object" was obtained.
  • a cross-cut test based on JIS K5600-5-6 cross-cut method
  • the cut interval was set to 1 mm, and 100 1 mm square grids were formed. After the test, the number of lattices that did not peel off was measured, and the ratio was calculated.
  • the ratio of the number of lattices that did not peel off is 95% or more, it was judged that the resin composition could form a film having excellent adhesiveness to the hard coat layer.
  • the ratio of the number of lattices that did not peel off is particularly preferably 100%.
  • Non-reactive surfactant ⁇ Anion type> "Neoperex G-65” [Product name, active ingredient: sodium dodecylbenzenesulfonate, active ingredient concentration: 65% by mass, Kao Corporation] ⁇ Nonion type> "Neugen EA-177” [Product name, active ingredient: polyoxyethylene styrenated phenyl ether [average number of moles of oxyethylene group added: 20], active ingredient concentration: 100% by mass, Daiichi Kogyo Seiyaku Co., Ltd.] "Neugen EA-197D” [Product name, active ingredient: polyoxyethylene phenyl ether, active ingredient concentration: 60% by mass, Dai-ichi Kogyo Seiyaku Co., Ltd.] The above "Neoperex” and “Neugen” are both registered trademarks.
  • the films formed by the resin compositions of Examples 1 to 13 were excellent in adhesion to the polyolefin substrate. Further, the films formed by the resin compositions of Examples 1 to 13 showed excellent easy adhesiveness to both the functional layers of the UV ink layer and the hard coat layer.
  • the films formed by the resin compositions of Comparative Examples 1 to 12 were inferior in at least one of the adhesion to the polyolefin base material and the easy adhesion to the functional layer.

Abstract

This resin composition for coating a polyolefin substrate contains: an isocyanate-based crosslinking agent; water; and particles of a resin which contains constituent units (A) derived from a (meth)acrylic monomer having a group that contains at least one of a branched structure and an alicyclic structure, constituent units (B) derived from a monomer having at least one of a carboxyl group and a hydroxyl group, and constituent units (C) derived from a non-ionic reactive surfactant having a hydroxyl group, an oxyalkylene group and an ethylenically unsaturated double bond. The particles of a resin are configured so that the content of the constituent unit (A) is 65 mass% or more relative to the total amount of constituent units other than constituent units derived from the reactive surfactant. The ratio of the number of moles of isocyanate groups in the isocyanate-based crosslinking agent relative to the total number of moles of carboxyl groups and hydroxyl groups in the resin is 0.30 or more.

Description

ポリオレフィン基材コーティング用樹脂組成物Resin composition for polyolefin substrate coating
 本開示は、ポリオレフィン基材コーティング用樹脂組成物に関する。 The present disclosure relates to a resin composition for coating a polyolefin base material.
 ポリプロピレンに代表されるポリオレフィンは、透明性及び発色性が高く、比重が軽く、強度を有し、かつ、加工性に優れることから、身の回りの製品(例えば、文具、家電、及び各種包装材料)に多用されている。また、ポリオレフィンフィルム(以下、「ポリオレフィン基材」ともいう。)は、その表面に、保護コート層、印刷層等の各種機能層が積層された後、さらに成形加工され、広く用いられている。しかし、ポリオレフィン基材は、一般に、機能層との密着性に劣るため、ポリオレフィン基材に対してコロナ処理等の表面処理を施したり、ポリオレフィン基材と機能層との間にプライマー層等のコーティング層を設けたりすることで、ポリオレフィン基材と各種機能層との密着性を改善している。 Polyolefins typified by polypropylene have high transparency and color development, light specific gravity, strength, and excellent processability, so that they can be used in everyday products (for example, stationery, home appliances, and various packaging materials). It is often used. Further, a polyolefin film (hereinafter, also referred to as "polyolefin base material") is widely used after being laminated with various functional layers such as a protective coating layer and a printing layer on the surface thereof, and further molded. However, since the polyolefin base material is generally inferior in adhesion to the functional layer, the polyolefin base material is generally subjected to surface treatment such as corona treatment, or a primer layer or the like is coated between the polyolefin base material and the functional layer. By providing a layer, the adhesion between the polyolefin substrate and various functional layers is improved.
 ポリオレフィン基材と機能層との間に設けられるコーティング層には、ポリオレフィン基材との密着性、及び、各種機能層との密着性(以下、「易接着性」ともいう。)の両方が求められる。ポリオレフィン基材との密着性を改善させる手法、及び各種機能層との易接着性を改善させる手法については、これまで種々報告されている。 The coating layer provided between the polyolefin base material and the functional layer is required to have both adhesion to the polyolefin base material and adhesion to various functional layers (hereinafter, also referred to as "easy adhesion"). Be done. Various methods for improving the adhesion to the polyolefin substrate and the method for improving the easy adhesion to various functional layers have been reported so far.
 例えば、ポリオレフィン基材との密着性を改善できるコーティング剤として、特定範囲のSP値を示す水酸基含有アクリル樹脂(I)とポリイソシアネート化合物(II)とを含む溶剤系コーティング組成物が報告されている(例えば、特開2015-052078号公報参照)。
 また、例えば、機能層との易接着性を改善できるコーティング剤として、オキサゾリン基変性樹脂を含むコーティング組成物が報告されている(例えば、特開2001-150612号公報参照)。
For example, as a coating agent capable of improving the adhesion to a polyolefin substrate, a solvent-based coating composition containing a hydroxyl group-containing acrylic resin (I) and a polyisocyanate compound (II) showing an SP value in a specific range has been reported. (For example, refer to JP-A-2015-052078).
Further, for example, a coating composition containing an oxazoline group-modified resin has been reported as a coating agent capable of improving easy adhesion to a functional layer (see, for example, Japanese Patent Application Laid-Open No. 2001-150612).
 従来、ポリオレフィン基材には、低温かつ短時間でも乾燥しやすい、乾燥後の膜厚が平滑になりやすい等の観点から、溶剤系コーティング剤が広く用いられてきた。しかし、近年、VOC(Volatile Organic Compounds)の規制、リサイクル法の施行等に伴い、環境への配慮が求められるようになり、有機溶剤を含まない水系コーティング剤の使用が推奨されている。 Conventionally, solvent-based coating agents have been widely used for polyolefin substrates from the viewpoints of easy drying even at low temperatures and for a short time, and easy smoothing of the film thickness after drying. However, in recent years, with the regulation of VOC (Volatile Organic Compounds) and the enforcement of the recycling law, consideration for the environment has been required, and the use of an aqueous coating agent containing no organic solvent is recommended.
 一方、ポリエチレンテレフタレート(PET)基材には、エマルション樹脂(例えば、アクリル系のエマルション樹脂)を含む水系コーティング剤が広く用いられている。エマルション樹脂は、一般に乳化重合法により製造され、製造工程では、界面活性剤が使用される。この界面活性剤は、コーティング層の形成後、経時でコーティング層の表面にブリードアウトし、PET基材との密着性及び機能層との易接着性の低下の原因となり得る。界面活性剤のブリードアウトは、例えば、コーティング層内で強固な架橋構造を形成させることにより抑制できる。しかし、ポリオレフィン基材に、エマルション樹脂を含む水系コーティング剤を適用すると、ポリオレフィン基材は、PET基材とは異なり、低い温度領域で熱可塑性を示すため、十分な熱を与えることができない。このため、ポリオレフィン基材の表面に、熱硬化反応による強固な架橋構造が形成されたコーティング層を設けることは困難であり、界面活性剤のブリードアウトを抑制できないと考えられる。 On the other hand, a water-based coating agent containing an emulsion resin (for example, an acrylic emulsion resin) is widely used as a polyethylene terephthalate (PET) base material. The emulsion resin is generally produced by an emulsion polymerization method, and a surfactant is used in the production process. This surfactant may bleed out to the surface of the coating layer over time after the formation of the coating layer, which may cause deterioration of adhesion to the PET substrate and easy adhesion to the functional layer. The bleed-out of the surfactant can be suppressed, for example, by forming a strong crosslinked structure in the coating layer. However, when an aqueous coating agent containing an emulsion resin is applied to the polyolefin base material, unlike the PET base material, the polyolefin base material exhibits thermoplasticity in a low temperature region, so that sufficient heat cannot be applied. Therefore, it is difficult to provide a coating layer having a strong crosslinked structure formed by a thermosetting reaction on the surface of the polyolefin base material, and it is considered that bleed-out of the surfactant cannot be suppressed.
 本開示の一実施形態が解決しようとする課題は、ポリオレフィン基材に対する密着性及び機能層に対する易接着性に優れる膜を形成できるポリオレフィン基材コーティング用樹脂組成物を提供することである。 An object to be solved by one embodiment of the present disclosure is to provide a resin composition for coating a polyolefin base material, which can form a film having excellent adhesion to a polyolefin base material and easy adhesion to a functional layer.
 上記課題を解決するための具体的手段には、以下の態様が含まれる。
 <1> 分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)と、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)と、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤に由来する構成単位(C)と、を含み、上記構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子と、
 イソシアネート系架橋剤と、
 水と、を含有し、
 上記樹脂中のカルボキシ基及び水酸基の合計モル数に対する、上記イソシアネート系架橋剤中のイソシアネート基のモル数の比(即ち、上記イソシアネート系架橋剤中のイソシアネート基のモル数/上記樹脂中のカルボキシ基及び水酸基の合計モル数)が、0.30以上であるポリオレフィン基材コーティング用樹脂組成物。
 <2> 上記イソシアネート系架橋剤が、水分散型イソシアネート系架橋剤、及び、解離温度が100℃以下であるブロックイソシアネート系架橋剤からなる群より選ばれる少なくとも1種である<1>に記載のポリオレフィン基材コーティング用樹脂組成物。
 <3> 上記ノニオン型反応性界面活性剤における上記オキシアルキレン基の平均付加モル数が、5以上40以下の範囲である<1>又は<2>に記載のポリオレフィン基材コーティング用樹脂組成物。
 <4> 上記分岐構造を含む基を有する(メタ)アクリル単量体が、i-ブチルメタクリレート及びt-ブチルアクリレートの少なくとも一方である<1>~<3>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
 <5> 上記脂環構造を含む基を有する(メタ)アクリル単量体が、シクロヘキシルメタクリレートである<1>~<4>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
 <6> 上記構成単位(B)が、N-メチロールアクリルアミドに由来する構成単位を含む<1>~<5>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
 <7> 上記水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤が、下記式(1)で表されるノニオン型反応性界面活性剤である<1>~<6>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
Specific means for solving the above problems include the following aspects.
<1> Derived from a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group. The above-mentioned structural unit (A) includes a structural unit (B) to be formed, a hydroxyl group, an oxyalkylene group, and a structural unit (C) derived from a nonionic reactive surfactant having an ethylenically unsaturated double bond. The content of is the total structural unit [however, the structural unit derived from the reactive surfactant is excluded. ] With respect to 65% by mass or more of the resin particles,
Isocyanate cross-linking agent and
Contains water,
The ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / carboxy groups in the resin. And the total number of moles of hydroxyl groups) is 0.30 or more, which is a resin composition for coating a polyolefin base material.
<2> The above-mentioned isocyanate-based cross-linking agent is at least one selected from the group consisting of an water-dispersed isocyanate-based cross-linking agent and a blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower. Resin composition for coating a polyolefin substrate.
<3> The resin composition for coating a polyolefin base material according to <1> or <2>, wherein the average number of moles of the oxyalkylene group added in the nonionic reactive surfactant is in the range of 5 or more and 40 or less.
<4> The polyolefin according to any one of <1> to <3>, wherein the (meth) acrylic monomer having a group containing the branched structure is at least one of i-butyl methacrylate and t-butyl acrylate. Resin composition for substrate coating.
<5> The resin composition for coating a polyolefin base material according to any one of <1> to <4>, wherein the (meth) acrylic monomer having a group containing the alicyclic structure is cyclohexyl methacrylate.
<6> The resin composition for coating a polyolefin base material according to any one of <1> to <5>, wherein the structural unit (B) contains a structural unit derived from N-methylolacrylamide.
<7> The nonionic reactive surfactant having the hydroxyl group, the oxyalkylene group, and the ethylenically unsaturated double bond is the nonionic reactive surfactant represented by the following formula (1) <1>. The resin composition for coating a polyolefin base material according to any one of <6>.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式(1)中、R1bは、炭素数6~24の脂肪族アルキル基を表し、X1bは、水素原子を表す。n3は、オキシエチレン基の平均付加モル数を表し、5~50の整数を表す。 In the formula (1), R 1b represents an aliphatic alkyl group having 6 to 24 carbon atoms, and X 1b represents a hydrogen atom. n3 represents the average number of moles of oxyethylene groups added and represents an integer of 5 to 50.
 <8> 上記樹脂における上記構成単位(B)の含有率が、上記樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して、1質量%以上10質量%以下の範囲である<1>~<7>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
 <9> 上記樹脂における上記構成単位(C)の含有量が、上記樹脂の構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕の合計100質量部に対して、4.9質量部以上27.5質量部以下の範囲である<1>~<8>のいずれか1つに記載のポリオレフィン基材コーティング用樹脂組成物。
<8> The content of the structural unit (B) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The resin composition for coating a polyolefin base material according to any one of <1> to <7>, which is in the range of 1% by mass or more and 10% by mass or less.
<9> The content of the structural unit (C) in the resin is the structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The resin composition for coating a polyolefin base material according to any one of <1> to <8>, which is in the range of 4.9 parts by mass or more and 27.5 parts by mass or less with respect to a total of 100 parts by mass.
 本開示の一実施形態によれば、ポリオレフィン基材に対する密着性及び機能層に対する易接着性に優れる膜を形成できるポリオレフィン基材コーティング用樹脂組成物が提供される。 According to one embodiment of the present disclosure, there is provided a resin composition for coating a polyolefin base material, which can form a film having excellent adhesion to a polyolefin base material and easy adhesion to a functional layer.
 以下、本開示の具体的な実施形態について詳細に説明する。但し、本開示は、以下の実施形態に何ら限定されるものではなく、本開示の目的の範囲内において、適宜変更を加えて実施することができる。 Hereinafter, specific embodiments of the present disclosure will be described in detail. However, the present disclosure is not limited to the following embodiments, and can be carried out with appropriate modifications within the scope of the purpose of the present disclosure.
 本開示において「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を意味する。
 本開示に段階的に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示に記載されている数値範囲において、ある数値範囲で記載された上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 本開示において、2以上の好ましい態様の組み合わせは、より好ましい態様である。
 本開示において、各成分の量は、各成分に該当する物質が複数種存在する場合には、特に断らない限り、複数種の物質の合計量を意味する。
The numerical range indicated by using "-" in the present disclosure means a range including the numerical values before and after "-" as the minimum value and the maximum value, respectively.
In the numerical range described stepwise in the present disclosure, the upper limit value or the lower limit value described in a certain numerical range may be replaced with the upper limit value or the lower limit value of another numerical range described stepwise. Further, in the numerical range described in the present disclosure, the upper limit value or the lower limit value described in a certain numerical range may be replaced with the value shown in the examples.
In the present disclosure, a combination of two or more preferred embodiments is a more preferred embodiment.
In the present disclosure, the amount of each component means the total amount of a plurality of kinds of substances when a plurality of kinds of substances corresponding to each component are present, unless otherwise specified.
 本開示において、「(メタ)アクリル」は「アクリル」及び「メタクリル」の両方を包含する用語であり、「(メタ)アクリレート」は「アクリレート」及び「メタクリレート」の両方を包含する用語であり、「(メタ)アクリロイル」は「アクリロイル」及び「メタクリロイル」の両方を包含する用語である。 In the present disclosure, "(meth) acrylic" is a term that includes both "acrylic" and "methacrylic", and "(meth) acrylate" is a term that includes both "acrylate" and "methacrylate". "(Meta) acryloyl" is a term that includes both "acryloyl" and "methacrylic".
 本開示において「(メタ)アクリル単量体」とは、(メタ)アクリロイル基を有する単量体を意味する。
 本開示における「単量体」には、反応性界面活性剤は含まれない。
In the present disclosure, the "(meth) acrylic monomer" means a monomer having a (meth) acryloyl group.
The "monomer" in the present disclosure does not include a reactive surfactant.
 本開示において、「n-」はノルマルを意味し、「i-」はイソを意味し、「s-」はセカンダリーを意味し、「t-」はターシャリーを意味する。 In the present disclosure, "n-" means normal, "i-" means iso, "s-" means secondary, and "t-" means tertiary.
 本開示において、「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の目的が達成されれば、本用語に含まれる。 In the present disclosure, the term "process" is included in this term not only as an independent process but also as long as the intended purpose of the process is achieved even if it cannot be clearly distinguished from other processes. ..
[ポリオレフィン基材コーティング用樹脂組成物]
 本開示のポリオレフィン基材コーティング用樹脂組成物(以下、単に「樹脂組成物」ともいう。)は、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)と、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)と、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤(以下、「特定ノニオン型反応性界面活性剤」ともいう。)に由来する構成単位(C)と、を含み、上記構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子と、
 イソシアネート系架橋剤と、
 水と、を含有し、
 上記樹脂中のカルボキシ基及び水酸基の合計モル数に対する、上記イソシアネート系架橋剤中のイソシアネート基のモル数の比が、0.30以上である。
[Resin composition for coating a polyolefin base material]
The resin composition for coating a polyolefin base material of the present disclosure (hereinafter, also simply referred to as “resin composition”) is a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure. Nonionic reaction having a derived structural unit (A), a structural unit (B) derived from a monomer having at least one of a carboxy group and a hydroxyl group, a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond. A structural unit (C) derived from a sex surfactant (hereinafter, also referred to as “specific nonionic reactive surfactant”) is included, and the content of the structural unit (A) is the total structural unit [however. , Excludes structural units derived from reactive surfactants. ] With respect to 65% by mass or more of the resin particles,
Isocyanate cross-linking agent and
Contains water,
The ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin is 0.30 or more.
 本開示の樹脂組成物は、ポリオレフィン基材をコーティングするために用いられるものである。本開示の樹脂組成物では、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)と、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)と、特定ノニオン型反応性界面活性剤に由来する構成単位(C)と、を含み、構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子が、イソシアネート系架橋剤及び水を含む媒体中に分散している状態で存在している。
 本開示において、「全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕」とは、樹脂の構成単位のうち、反応性界面活性剤に由来する構成単位以外の全ての構成単位を意味し、この反応性界面活性剤に由来する構成単位には、全ての反応性界面活性剤に由来する構成単位、すなわち、特定ノニオン型反応性界面活性剤に由来する構成単位(C)、及び、特定ノニオン型反応性界面活性剤以外の反応性界面活性剤に由来する構成単位が含まれる。
The resin composition of the present disclosure is used for coating a polyolefin substrate. The resin composition of the present disclosure has a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and at least one of a carboxy group and a hydroxyl group. It contains a structural unit (B) derived from a monomer and a structural unit (C) derived from a specific nonionic reactive surfactant, and the content of the structural unit (A) is the total structural unit [however, Excludes structural units derived from reactive surfactants. ], The resin particles in an amount of 65% by mass or more are dispersed in a medium containing an isocyanate-based cross-linking agent and water.
In the present disclosure, "all structural units [excluding structural units derived from reactive surfactants]" means all structural units of the resin other than those derived from reactive surfactants. It means a structural unit, and the structural unit derived from this reactive surfactant includes a structural unit derived from all reactive surfactants, that is, a structural unit derived from a specific nonionic reactive surfactant (C). ), And a structural unit derived from a reactive surfactant other than the specific nonionic reactive surfactant.
 本開示の樹脂組成物によれば、ポリオレフィン基材に対する密着性及び機能層に対する易接着性に優れる膜を形成できる。
 本開示の樹脂組成物がこのような効果を奏し得る理由については明らかでないが、本発明者らは以下のように推測している。但し、以下の推測は、本開示の樹脂組成物を限定的に解釈するものではなく、一例として説明するものである。
According to the resin composition of the present disclosure, it is possible to form a film having excellent adhesion to a polyolefin substrate and easy adhesion to a functional layer.
The reason why the resin composition of the present disclosure can exert such an effect is not clear, but the present inventors speculate as follows. However, the following speculation does not limit the interpretation of the resin composition of the present disclosure, but is described as an example.
 本開示の樹脂組成物は、特定ノニオン型反応性界面活性剤に由来する構成単位(C)を含む樹脂の粒子を含み、この樹脂の粒子を構成する樹脂では、特定ノニオン型反応性界面活性剤が、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体、並びに、カルボキシ基及び水酸基の少なくとも一方を有する単量体と強固に化学結合している。このため、界面活性剤の膜表面へのブリードアウトが抑制される。よって、本開示の樹脂組成物により形成される膜では、界面活性剤の膜表面へのブリードアウトに起因する、ポリオレフィン基材に対する密着性の低下及び機能層に対する易接着性の低下が起こり難いと考えられる。
 また、本開示の樹脂組成物は、樹脂の粒子と、イソシアネート系架橋剤とを含み、かつ、樹脂の粒子を構成する樹脂が、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)、並びに、特定ノニオン型反応性界面活性剤に由来する構成単位(C)を含む。
 このため、本開示の樹脂組成物により形成される膜では、イソシアネート系架橋剤のイソシアネート基が、構成単位(B)中のカルボキシ基及び水酸基の少なくとも一方、並びに、構成単位(C)中の水酸基と、架橋反応し、強固な架橋構造が形成される。また、詳細なメカニズムは不明であるが、構成単位(A)中の分岐構造及び脂環構造の少なくとも一方の構造を含む基が膜の形成に作用する。よって、本開示の樹脂組成物により形成される膜は、ポリオレフィン基材に対する密着性に優れると考えられる。
 また、本開示の樹脂組成物により形成される膜では、特定割合以上の構成単位(A)と、構成単位(B)と、構成単位(C)と、を含む架橋構造が形成され、かつ、イソシアネート系架橋剤のイソシアネート基と構成単位(C)中の水酸基とが架橋反応することにより、UV(ultraviolet)インク層、ハードコート層等の機能層との親和性が向上する。よって、本開示の樹脂組成物により形成される膜は、機能層に対する易接着性に優れると考えられる。
 以上により、本開示の樹脂組成物により形成される膜は、ポリオレフィン基材に対する密着性及び機能層に対する易接着性に優れると推測される。
The resin composition of the present disclosure contains resin particles containing a structural unit (C) derived from a specific nonionic reactive surfactant, and the resin constituting the resin particles includes a specific nonionic reactive surfactant. Is strongly chemically bonded to a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group. Therefore, the bleed-out of the surfactant to the film surface is suppressed. Therefore, in the film formed by the resin composition of the present disclosure, it is unlikely that the adhesion to the polyolefin substrate and the easy adhesion to the functional layer are lowered due to the bleed-out of the surfactant to the film surface. Conceivable.
Further, the resin composition of the present disclosure contains a resin particle and an isocyanate-based cross-linking agent, and the resin constituting the resin particle has a group containing at least one of a branched structure and an alicyclic structure. Derived from a structural unit (A) derived from a (meth) acrylic monomer, a structural unit (B) derived from a monomer having at least one of a carboxy group and a hydroxyl group, and a specific nonionic reactive surfactant. Includes the structural unit (C).
Therefore, in the film formed by the resin composition of the present disclosure, the isocyanate group of the isocyanate-based cross-linking agent is at least one of the carboxy group and the hydroxyl group in the structural unit (B), and the hydroxyl group in the structural unit (C). Then, a cross-linking reaction is carried out to form a strong cross-linked structure. Further, although the detailed mechanism is unknown, a group containing at least one of the branched structure and the alicyclic structure in the structural unit (A) acts on the formation of the membrane. Therefore, it is considered that the film formed by the resin composition of the present disclosure has excellent adhesion to the polyolefin substrate.
Further, in the film formed by the resin composition of the present disclosure, a crosslinked structure containing a specific ratio or more of the constituent unit (A), the constituent unit (B), and the constituent unit (C) is formed, and the crosslinked structure is formed. By cross-linking the isocyanate group of the isocyanate-based cross-linking agent with the hydroxyl group in the structural unit (C), the affinity with the functional layer such as the UV (ultraviolet) ink layer and the hard coat layer is improved. Therefore, it is considered that the film formed by the resin composition of the present disclosure is excellent in easy adhesion to the functional layer.
From the above, it is presumed that the film formed by the resin composition of the present disclosure is excellent in adhesion to a polyolefin substrate and easy adhesion to a functional layer.
 以下、本開示の樹脂組成物の各成分について説明する。 Hereinafter, each component of the resin composition of the present disclosure will be described.
〔樹脂の粒子〕
 本開示の樹脂組成物は、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)と、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)と、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤(即ち、特定ノニオン型反応性界面活性剤)に由来する構成単位(C)と、を含み、上記構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子を含有する。
 まず、樹脂の粒子を構成する樹脂の構成単位について説明する。
[Resin particles]
The resin composition of the present disclosure has a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and at least one of a carboxy group and a hydroxyl group. Derived from the monomer-derived structural unit (B) and a nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond (that is, a specific nonionic reactive surfactant). The constituent unit (C) is included, and the content of the constituent unit (A) is the total constituent unit [however, the constituent unit derived from the reactive surfactant is excluded. ], The resin particles are contained in an amount of 65% by mass or more.
First, the constituent units of the resin constituting the resin particles will be described.
<構成単位(A)>
 樹脂は、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)を含む。
 構成単位(A)は、本開示の樹脂組成物により形成される膜の、ポリオレフィン基材に対する密着性の向上、及び、機能層(特に、UVインク層)に対する易接着性の向上に寄与する。
<Structural unit (A)>
The resin contains a structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure.
The structural unit (A) contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin base material and the improvement of the easy adhesion to the functional layer (particularly, the UV ink layer).
 本開示において、「分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位」とは、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体が付加重合して形成される構成単位を意味する。
 なお、本開示における「分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体」には、後述のカルボキシ基及び水酸基の少なくとも一方を有する単量体は、含まれない。
In the present disclosure, "a structural unit derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure" includes at least one of the branched structure and the alicyclic structure. It means a structural unit formed by addition polymerization of a (meth) acrylic monomer having a group.
The "(meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure" in the present disclosure includes a monomer having at least one of a carboxy group and a hydroxyl group, which will be described later. I can't.
 構成単位(A)は、分岐構造及び脂環構造のうち、分岐構造のみを含む基を有する(メタ)アクリル単量体に由来する構成単位であってもよく、脂環構造のみを含む基を有する(メタ)アクリル単量体に由来する構成単位であってもよく、分岐構造及び脂環構造の両方を含む基を有する(メタ)アクリル単量体に由来する構成単位であってもよい。 The structural unit (A) may be a structural unit derived from a (meth) acrylic monomer having a group containing only a branched structure among the branched structure and the alicyclic structure, and a group containing only the alicyclic structure may be used. It may be a structural unit derived from a (meth) acrylic monomer having a group, or may be a structural unit derived from a (meth) acrylic monomer having a group containing both a branched structure and an alicyclic structure.
 分岐構造を含む基を有する(メタ)アクリル単量体の種類は、特に制限されない。
 分岐構造を含む基を有する(メタ)アクリル単量体としては、分岐構造を含む基が分岐鎖状のアルキル基である(メタ)アクリル酸アルキルエステル単量体が好ましい。
 分岐構造を含む基を有する(メタ)アクリル単量体の具体例としては、i-ブチル(メタ)アクリレート、s-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、i-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、i-ノニル(メタ)アクリレート等が挙げられる。
 これらの中でも、分岐構造を含む基を有する(メタ)アクリル単量体としては、i-ブチルメタクリレート及びt-ブチルアクリレートの少なくとも一方が好ましく、i-ブチルメタクリレート又はt-ブチルアクリレートがより好ましく、t-ブチルアクリレートが更に好ましい。
The type of (meth) acrylic monomer having a group containing a branched structure is not particularly limited.
As the (meth) acrylic monomer having a group containing a branched structure, a (meth) acrylic acid alkyl ester monomer in which the group containing a branched structure is a branched-chain alkyl group is preferable.
Specific examples of the (meth) acrylic monomer having a group containing a branched structure include i-butyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, and i-octyl (meth). Examples thereof include acrylate, 2-ethylhexyl (meth) acrylate, and i-nonyl (meth) acrylate.
Among these, as the (meth) acrylic monomer having a group containing a branched structure, at least one of i-butyl methacrylate and t-butyl acrylate is preferable, i-butyl methacrylate or t-butyl acrylate is more preferable, and t-butyl acrylate is more preferable. -Butyl acrylate is more preferred.
 脂環構造を含む基を有する(メタ)アクリル単量体の種類は、特に制限されない。
 脂環構造を含む基を有する(メタ)アクリル単量体としては、(メタ)アクリル酸アルキルエステル単量体が好ましい。
 脂環構造を含む基を有する(メタ)アクリル単量体の具体例としては、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート等が挙げられる。
 これらの中でも、脂環構造を含む基を有する(メタ)アクリル単量体としては、シクロヘキシルメタクリレートが好ましい。
The type of (meth) acrylic monomer having a group containing an alicyclic structure is not particularly limited.
As the (meth) acrylic monomer having a group containing an alicyclic structure, a (meth) acrylic acid alkyl ester monomer is preferable.
Specific examples of the (meth) acrylic monomer having a group containing an alicyclic structure include cyclohexyl (meth) acrylate and isobornyl (meth) acrylate.
Among these, cyclohexyl methacrylate is preferable as the (meth) acrylic monomer having a group containing an alicyclic structure.
 樹脂は、構成単位(A)を1種のみ含んでいてもよく、2種以上含んでいてもよい。
 また、樹脂は、例えば、構成単位(A)として、分岐構造を含む基を有する(メタ)アクリル単量体に由来する構成単位のみを含んでいてもよく、脂環構造を含む基を有する(メタ)アクリル単量体に由来する構成単位のみを含んでいてもよく、分岐構造を含む基を有する(メタ)アクリル単量体に由来する構成単位及び脂環構造を含む基を有する(メタ)アクリル単量体に由来する構成単位の両方を含んでいてもよい。
The resin may contain only one type of the structural unit (A), or may contain two or more types of the resin.
Further, the resin may contain, for example, only the structural unit derived from the (meth) acrylic monomer having a group containing a branched structure as the structural unit (A), and has a group containing an alicyclic structure (). It may contain only a structural unit derived from a (meth) acrylic monomer, and has a (meth) structural unit derived from a branched structure and a group containing an alicyclic structure (meth). It may contain both structural units derived from the acrylic monomer.
 樹脂における構成単位(A)の含有率は、樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して、65質量%以上であり、65質量%以上98.5質量%以下の範囲であることが好ましく、67質量%以上98.5質量%以下の範囲であることがより好ましく、69質量%以上98.5質量%以下の範囲であることが更に好ましい。
 樹脂における構成単位(A)の含有率が、樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上であると、本開示の樹脂組成物は、機能層(特に、UVインク層)に対する易接着性に優れる膜を形成できる傾向を示す。
The content of the structural unit (A) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], It is preferably in the range of 65% by mass or more, 65% by mass or more and 98.5% by mass or less, more preferably 67% by mass or more and 98.5% by mass or less, 69. It is more preferably in the range of mass% or more and 98.5 mass% or less.
The content of the structural unit (A) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The resin composition of the present disclosure tends to be able to form a film having excellent adhesiveness to a functional layer (particularly, a UV ink layer).
<構成単位(B)>
 樹脂は、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)を含む。
 構成単位(B)中のカルボキシ基及び水酸基は、後述のイソシアネート系架橋剤のイソシアネート基と架橋反応し、架橋構造を形成し得る。
<Structural unit (B)>
The resin contains a structural unit (B) derived from a monomer having at least one of a carboxy group and a hydroxyl group.
The carboxy group and the hydroxyl group in the structural unit (B) can undergo a cross-linking reaction with the isocyanate group of the isocyanate-based cross-linking agent described later to form a cross-linked structure.
 本開示において、「カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位」とは、カルボキシ基及び水酸基の少なくとも一方を有する単量体が付加重合して形成される構成単位を意味する。 In the present disclosure, "a structural unit derived from a monomer having at least one of a carboxy group and a hydroxyl group" means a structural unit formed by addition polymerization of a monomer having at least one of a carboxy group and a hydroxyl group. do.
 構成単位(B)は、カルボキシ基及び水酸基のうち、カルボキシ基のみを有する単量体に由来する構成単位であってもよく、水酸基のみを有する単量体に由来する構成単位であってもよく、カルボキシ基及び水酸基の両方を有する単量体に由来する構成単位であってもよい。
 例えば、機能層に対する易接着性の向上の観点から、構成単位(B)は、少なくとも水酸基を有する単量体に由来する構成単位であることが好ましい。
The structural unit (B) may be a structural unit derived from a monomer having only a carboxy group among carboxy groups and hydroxyl groups, or may be a structural unit derived from a monomer having only a hydroxyl group. , A structural unit derived from a monomer having both a carboxy group and a hydroxyl group.
For example, from the viewpoint of improving the easy adhesion to the functional layer, the structural unit (B) is preferably a structural unit derived from a monomer having at least a hydroxyl group.
 カルボキシ基を有する単量体の種類は、特に制限されない。
 カルボキシ基を有する単量体の具体例としては、アクリル酸、メタクリル酸、クロトン酸、無水マレイン酸、フマル酸、イタコン酸、グルタコン酸、シトラコン酸、ω-カルボキシ-ポリカプロラクトンモノ(メタ)アクリレート〔例えば、ω-カルボキシ-ポリカプロラクトン(n≒2)モノアクリレート〕、コハク酸エステル(例えば、2-アクリロイルオキシエチル-コハク酸)等が挙げられる。
 カルボキシ基を有する単量体としては、(メタ)アクリル単量体が好ましく、アクリル酸及びメタクリル酸から選ばれる少なくとも1種がより好ましい。
The type of monomer having a carboxy group is not particularly limited.
Specific examples of the monomer having a carboxy group include acrylic acid, methacrylic acid, succinic acid, maleic anhydride, fumaric acid, itaconic acid, glutaconic acid, citraconic acid, and ω-carboxy-polycaprolactone mono (meth) acrylate [ For example, ω-carboxy-polycaprolactone (n≈2) monoacrylate], succinic acid ester (for example, 2-acryloyloxyethyl-succinic acid) and the like can be mentioned.
As the monomer having a carboxy group, a (meth) acrylic monomer is preferable, and at least one selected from acrylic acid and methacrylic acid is more preferable.
 水酸基を有する単量体の種類は、特に制限されない。
 水酸基を有する単量体の具体例としては、2-ヒドロキシメチル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、10-ヒドロキシデシル(メタ)アクリレート、12-ヒドロキシラウリル(メタ)アクリレート、3-メチル-3-ヒドロキシブチル(メタ)アクリレート、1,1-ジメチル-3-ヒドロキシブチル(メタ)アクリレート、1,3-ジメチル-3-ヒドロキシブチル(メタ)アクリレート、2,2,4-トリメチル-3-ヒドロキシペンチル(メタ)アクリレート、2-エチル-3-ヒドロキシヘキシル(メタ)アクリレート、N-(ヒドロキシメチル)アクリルアミド〔即ち、N-メチロールアクリルアミド(N-MAM)〕等が挙げられる。
 水酸基を有する単量体としては、N-メチロールアクリルアミドが好ましい。
 樹脂が、構成単位(B)として、N-メチロールアクリルアミドに由来する構成単位を含むと、本開示の樹脂組成物は、機能層に対する易接着性により優れる膜を形成できる傾向を示す。
The type of monomer having a hydroxyl group is not particularly limited.
Specific examples of the monomer having a hydroxyl group include 2-hydroxymethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-. Hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, 3-methyl-3-hydroxybutyl (meth) acrylate, 1,1 -Dimethyl-3-hydroxybutyl (meth) acrylate, 1,3-dimethyl-3-hydroxybutyl (meth) acrylate, 2,2,4-trimethyl-3-hydroxypentyl (meth) acrylate, 2-ethyl-3- Examples thereof include hydroxyhexyl (meth) acrylate, N- (hydroxymethyl) acrylamide [that is, N-methylol acrylamide (N-MAM)] and the like.
As the monomer having a hydroxyl group, N-methylolacrylamide is preferable.
When the resin contains a structural unit derived from N-methylolacrylamide as the structural unit (B), the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
 樹脂は、構成単位(B)を1種のみ有していてもよく、2種以上有していてもよい。
 また、樹脂は、例えば、構成単位(B)として、カルボキシ基を有する単量体に由来する構成単位のみを含んでいてもよく、水酸基を有する単量体に由来する構成単位のみを含んでいてもよく、カルボキシ基を有する単量体に由来する構成単位及び水酸基を有する単量体に由来する構成単位の両方を含んでいてもよい。
The resin may have only one type of constituent unit (B), or may have two or more types of resin.
Further, for example, the resin may contain only the structural unit derived from the monomer having a carboxy group as the structural unit (B), or may contain only the structural unit derived from the monomer having a hydroxyl group. It may contain both a structural unit derived from a monomer having a carboxy group and a structural unit derived from a monomer having a hydroxyl group.
 樹脂における構成単位(B)の含有率は、特に制限されないが、例えば、樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して、1質量%以上10質量%以下の範囲であることが好ましく、1質量%以上8質量%以下の範囲であることがより好ましく、1.5質量%以上7質量%以下の範囲であることが更に好ましい。
 樹脂における構成単位(B)の含有率が、樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して、上記範囲内であると、本開示の樹脂組成物は、機能層に対する易接着性により優れる膜を形成できる傾向を示す。
The content of the structural unit (B) in the resin is not particularly limited, but for example, all the structural units of the resin [however, the structural units derived from the reactive surfactant are excluded. ], It is preferably in the range of 1% by mass or more and 10% by mass or less, more preferably in the range of 1% by mass or more and 8% by mass or less, and in the range of 1.5% by mass or more and 7% by mass or less. Is more preferable.
The content of the structural unit (B) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ] On the other hand, when it is within the above range, the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
<その他の単量体に由来する構成単位>
 樹脂は、本開示の効果が発揮される範囲において、既述の単量体に由来する構成単位以外の構成単位(所謂、その他の単量体に由来する構成単位)を含んでいてもよい。
<Constituent units derived from other monomers>
The resin may contain a structural unit other than the structural unit derived from the above-mentioned monomer (so-called structural unit derived from other monomers) within the range in which the effects of the present disclosure are exhibited.
 その他の単量体に由来する構成単位としては、例えば、分岐構造を含む基、脂環構造を含む基、カルボキシ基、及び水酸基のいずれも有しない(メタ)アクリル酸アルキルエステル単量体〔以下、「特定(メタ)アクリル酸アルキルエステル単量体」ともいう。)〕に由来する構成単位が挙げられる。 Examples of the structural unit derived from the other monomer include a (meth) acrylic acid alkyl ester monomer having none of a group containing a branched structure, a group containing an alicyclic structure, a carboxy group, and a hydroxyl group [hereinafter, , Also referred to as "specific (meth) acrylic acid alkyl ester monomer". )] Can be mentioned.
 特定(メタ)アクリル酸アルキルエステル単量体のアルキル基の炭素数は、例えば、1以上18以下の範囲であることが好ましく、1以上15以下の範囲であることがより好ましく、1以上12以下の範囲であることが更に好ましい。 The number of carbon atoms of the alkyl group of the specific (meth) acrylic acid alkyl ester monomer is, for example, preferably in the range of 1 or more and 18 or less, more preferably in the range of 1 or more and 15 or less, and 1 or more and 12 or less. It is more preferable that the range is.
 特定(メタ)アクリル酸アルキルエステル単量体の具体例としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、n-ノニル(メタ)アクリレート、n-デシル(メタ)アクリレート、n-ドデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、ラウリル(メタ)アクリレート等が挙げられる。 Specific examples of the specific (meth) acrylic acid alkyl ester monomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, n-octyl (meth) acrylate, and n-nonyl (meth). ) Acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate and the like.
 樹脂は、その他の単量体に由来する構成単位を含む場合、その他の単量体に由来する構成単位を1種のみ含んでいてもよく、2種以上含んでいてもよい。 When the resin contains a structural unit derived from another monomer, the resin may contain only one type of structural unit derived from the other monomer, or may contain two or more types.
 樹脂がその他の単量体に由来する構成単位を含む場合、樹脂におけるその他の単量体に由来する構成単位の含有率は、特に制限されず、目的に応じて、適宜設定できる。 When the resin contains structural units derived from other monomers, the content of the structural units derived from other monomers in the resin is not particularly limited and can be appropriately set according to the purpose.
<構成単位(C)>
 樹脂は、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤(即ち、特定ノニオン型反応性界面活性剤)に由来する構成単位(C)を含む。
 構成単位(C)は、本開示の樹脂組成物により形成される膜の、ポリオレフィン基材に対する密着性の向上、及び、機能層に対する易接着性の向上に寄与する。
<Structural unit (C)>
The resin contains a structural unit (C) derived from a nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond (that is, a specific nonionic reactive surfactant).
The structural unit (C) contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin base material and the improvement of the easy adhesion to the functional layer.
 本開示において、「特定ノニオン型反応性界面活性剤に由来する構成単位」とは、特定ノニオン型反応性界面活性剤が付加重合して形成される構成単位を意味する。 In the present disclosure, the "constituent unit derived from the specific nonionic reactive surfactant" means a structural unit formed by addition polymerization of the specific nonionic reactive surfactant.
 特定ノニオン型反応性界面活性剤は、水酸基を有する。
 構成単位(C)中の水酸基は、後述のイソシアネート系架橋剤のイソシアネート基と架橋反応し、架橋構造を形成し得る。
The specific nonionic reactive surfactant has a hydroxyl group.
The hydroxyl group in the structural unit (C) can undergo a cross-linking reaction with the isocyanate group of the isocyanate-based cross-linking agent described later to form a cross-linked structure.
 特定ノニオン型反応性界面活性剤は、オキシアルキレン基を有する。
 オキシアルキレン基としては、オキシエチレン基、オキシプロピレン基、オキシブチレン基等が挙げられる。
 オキシアルキレン基としては、例えば、単量体との反応性が高いとの観点から、オキシエチレン基が好ましい。また、オキシエチレン基は、例えば、オキシプロピレン基又はオキシブチレン基よりも親水性が高いため、樹脂の粒子の表面に密度の高い水和層を形成できる。樹脂がオキシエチレン基を有する反応性界面活性剤に由来する構成単位を含むと、水等の水性媒体中における樹脂の粒子の分散性がより向上するため、本開示の樹脂組成物は、より均質な膜を形成できる傾向を示す。
The specific nonionic reactive surfactant has an oxyalkylene group.
Examples of the oxyalkylene group include an oxyethylene group, an oxypropylene group and an oxybutylene group.
As the oxyalkylene group, for example, an oxyethylene group is preferable from the viewpoint of high reactivity with a monomer. Further, since the oxyethylene group is more hydrophilic than, for example, an oxypropylene group or an oxybutylene group, a hydrated layer having a high density can be formed on the surface of the resin particles. The resin composition of the present disclosure is more homogeneous because the dispersibility of the resin particles in an aqueous medium such as water is further improved when the resin contains a structural unit derived from a reactive surfactant having an oxyethylene group. Shows a tendency to form a plastic film.
 オキシアルキレン基の平均付加モル数は、特に制限されないが、例えば、5以上50以下の範囲であることが好ましく、5以上40以下の範囲であることがより好ましく、10以上30以下の範囲であることが更に好ましい。
 オキシアルキレン基の平均付加モル数が5以上であると、水等の水性媒体中における樹脂の粒子の分散性がより優れる傾向を示す。
 オキシアルキレン基の平均付加モル数が50以下であると、本開示の樹脂組成物を製造する際に、粘度が過度に高くならず、生産性がより良好になる傾向を示す。
The average number of moles of the oxyalkylene group added is not particularly limited, but is preferably in the range of 5 or more and 50 or less, more preferably in the range of 5 or more and 40 or less, and in the range of 10 or more and 30 or less. Is even more preferable.
When the average number of moles of the oxyalkylene group added is 5 or more, the dispersibility of the resin particles in an aqueous medium such as water tends to be more excellent.
When the average number of moles of oxyalkylene groups added is 50 or less, the viscosity does not become excessively high when the resin composition of the present disclosure is produced, and the productivity tends to be improved.
 特定ノニオン型反応性界面活性剤は、エチレン性不飽和二重結合を有する。
 エチレン性不飽和二重結合を有するノニオン型反応性界面活性剤は、ノニオン型反応性界面活性剤に対して、エチレン性不飽和二重結合を有する基を付与することにより、得ることができる。
 エチレン性不飽和二重結合を有する基の具体例としては、(メタ)アクリロイル基、ビニル基、アリル基、イソプロペニル基、1-プロペニル基、アリルオキシ基、スチリル基等が挙げられる。
 エチレン性不飽和二重結合を有する基としては、例えば、単量体との反応性が高いとの観点から、1-プロペニル基が好ましい。
The specific nonionic reactive surfactant has an ethylenically unsaturated double bond.
A nonionic reactive surfactant having an ethylenically unsaturated double bond can be obtained by imparting a group having an ethylenically unsaturated double bond to the nonionic reactive surfactant.
Specific examples of the group having an ethylenically unsaturated double bond include a (meth) acryloyl group, a vinyl group, an allyl group, an isopropenyl group, a 1-propenyl group, an allyloxy group, a styryl group and the like.
As the group having an ethylenically unsaturated double bond, for example, a 1-propenyl group is preferable from the viewpoint of high reactivity with a monomer.
 特定ノニオン型反応性界面活性剤は、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有していれば、その種類は、特に制限されないが、例えば、下記式(1)で表されるノニオン型反応性界面活性剤であることが好ましい。 The type of the specific nonionic reactive surfactant is not particularly limited as long as it has a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond, but is represented by, for example, the following formula (1). It is preferably a nonionic reactive surfactant.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 式(1)において、R1bは、炭素数6~24の脂肪族アルキル基を表し、X1bは、水素原子を表す。
 また、式(1)において、n3は、オキシエチレン基の平均付加モル数(「オキシエチレン単位の平均繰り返し数」ともいう。)を表す。n3は、5~50の整数であり、5~40の整数であることが好ましく、10~30の整数であることがより好ましい。
In the formula (1), R 1b represents an aliphatic alkyl group having 6 to 24 carbon atoms, and X 1b represents a hydrogen atom.
Further, in the formula (1), n3 represents the average number of moles of oxyethylene groups added (also referred to as "average number of repetitions of oxyethylene units"). n3 is an integer of 5 to 50, preferably an integer of 5 to 40, and more preferably an integer of 10 to 30.
 式(1)で表されるノニオン型反応性界面活性剤の市販品の例としては、アデカリアソープ(登録商標) ER-10[有効成分:ポリオキシエチレン-1-(アリルオキシメチル)アルキルエーテル〔オキシエチレン基の平均付加モル数:10〕、有効成分濃度:100質量%、(株)ADEKA]、アデカリアソープ(登録商標) ER-30[有効成分:ポリオキシエチレン-1-(アリルオキシメチル)アルキルエーテル〔オキシエチレン基の平均付加モル数:30〕、有効成分濃度:65質量%、(株)ADEKA]、アデカリアソープ(登録商標) ER-40[有効成分:ポリオキシエチレン-1-(アリルオキシメチル)アルキルエーテル〔オキシエチレン基の平均付加モル数:40〕、有効成分濃度:60質量%、(株)ADEKA]等が挙げられる。 As an example of a commercially available nonionic reactive surfactant represented by the formula (1), Adecaria Soap (registered trademark) ER-10 [active ingredient: polyoxyethylene-1- (allyloxymethyl) alkyl ether [Average number of moles added of oxyethylene group: 10], concentration of active ingredient: 100% by mass, ADEKA Corporation], ADEKA RIA SORP (registered trademark) ER-30 [active ingredient: polyoxyethylene-1- (allyloxy) Methyl) alkyl ether [average number of moles of oxyethylene group added: 30], active ingredient concentration: 65% by mass, ADEKA Corporation], ADEKA REASORP (registered trademark) ER-40 [active ingredient: polyoxyethylene-1 -(Allyloxymethyl) alkyl ether [average number of moles of oxyethylene group added: 40], active ingredient concentration: 60% by mass, ADEKA Corporation, and the like.
 また、特定ノニオン型反応性界面活性剤としては、アクアロン(登録商標) AN-10[オキシエチレン基の平均付加モル数:10、第一工業製薬(株)]、アクアロン(登録商標) AN-30[オキシエチレン基の平均付加モル数:30、第一工業製薬(株)]等の市販品も好適な例として挙げられる。 As specific nonionic reactive surfactants, Aqualon (registered trademark) AN-10 [average number of moles of oxyethylene group added: 10, Dai-ichi Kogyo Seiyaku Co., Ltd.], Aqualon (registered trademark) AN-30. Commercial products such as [Average number of moles of oxyethylene group added: 30, Dai-ichi Kogyo Seiyaku Co., Ltd.] are also mentioned as suitable examples.
 樹脂は、構成単位(C)を1種のみ含んでいてもよく、2種以上含んでいてもよい。 The resin may contain only one type of constituent unit (C), or may contain two or more types of resin.
 樹脂における構成単位(C)の含有量は、特に制限されないが、例えば、樹脂の構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕の合計100質量部に対して、4.9質量部以上27.5質量部以下の範囲であることが好ましく、8.0質量部以上24.0質量部以下の範囲であることがより好ましく、11.4質量部以上21.6質量部以下の範囲であることが更に好ましく、11.4質量部以上15.0質量部以下の範囲であることが特に好ましい。
 樹脂における構成単位(C)の含有量が、樹脂の構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕の合計100質量部に対して、4.9質量部以上であると、本開示の樹脂組成物は、機能層に対する易接着性により優れる膜を形成できる傾向を示す。
 樹脂における構成単位(C)の含有量が、樹脂の構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕の合計100質量部に対して、27.5質量部以下であると、本開示の樹脂組成物は、ポリオレフィン基材に対する塗工性がより良好となる傾向を示す。
The content of the structural unit (C) in the resin is not particularly limited, but for example, the structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The range is preferably 4.9 parts by mass or more and 27.5 parts by mass or less, and more preferably 8.0 parts by mass or more and 24.0 parts by mass or less. It is more preferably in the range of 11.4 parts by mass or more and 21.6 parts by mass or less, and particularly preferably in the range of 11.4 parts by mass or more and 15.0 parts by mass or less.
The content of the constituent unit (C) in the resin is the constituent unit of the resin [however, the constituent unit derived from the reactive surfactant is excluded. ], When the total amount is 4.9 parts by mass or more, the resin composition of the present disclosure tends to be able to form a film having better adhesiveness to the functional layer.
The content of the constituent unit (C) in the resin is the constituent unit of the resin [however, the constituent unit derived from the reactive surfactant is excluded. ], When it is 27.5 parts by mass or less with respect to 100 parts by mass in total, the resin composition of the present disclosure tends to have better coatability on a polyolefin base material.
-樹脂の粒子の平均粒子径-
 樹脂の粒子の平均粒子径は、特に制限されないが、例えば、20nm以上400nm以下の範囲であることが好ましく、30nm以上200nm以下の範囲であることがより好ましく、40nm以上150nm以下の範囲であることが更に好ましい。
 樹脂の粒子の平均粒子径が20nm以上であると、本開示の樹脂組成物は、製造適性により優れる傾向がある。
 樹脂の粒子の平均粒子径が400nm以下であると、本開示の樹脂組成物は、造膜性により優れる傾向がある。
-Average particle size of resin particles-
The average particle size of the resin particles is not particularly limited, but is preferably in the range of 20 nm or more and 400 nm or less, more preferably in the range of 30 nm or more and 200 nm or less, and in the range of 40 nm or more and 150 nm or less. Is more preferable.
When the average particle size of the resin particles is 20 nm or more, the resin composition of the present disclosure tends to be more excellent in production suitability.
When the average particle size of the resin particles is 400 nm or less, the resin composition of the present disclosure tends to be more excellent in film-forming property.
 本開示において、「樹脂の粒子の平均粒子径」は、日本化学会編「新実験化学講座4 基礎技術3 光(II)」第725頁~第741頁(昭和51年7月20日丸善(株)発行)に記載された動的光散乱法により測定された値である。具体的な方法は、以下のとおりである。
 樹脂組成物を、蒸留水を用いて希釈し、十分に撹拌混合した後、10mm角のガラスセル中にパスツールピペットを用いて5mL採取し、これを動的光散乱光度計〔例えば、MALVERN INSTRUMENT社のゼータサイザー NANO-ZS90(商品名)〕にセットする。減衰率(Attenuator)の設定値をx8(8倍)に設定し、減衰率のCount Rateが150kCps~200kCpsになるように、樹脂組成物の希釈液の濃度を調整した後、測定温度25℃±1℃、及び光散乱角90°の条件で測定した結果をコンピュータ処理することにより、樹脂組成物中の樹脂の粒子の平均粒子径を求める。また、平均粒子径の値は、Z平均の値を用いる。
In this disclosure, "average particle size of resin particles" is referred to as "New Experimental Chemistry Course 4 Basic Technology 3 Light (II)" edited by the Chemical Society of Japan, pp. 725-741 (July 20, 1976, Maruzen (July 20, 1976). It is a value measured by the dynamic light scattering method described in (Issued by Co., Ltd.). The specific method is as follows.
The resin composition was diluted with distilled water, thoroughly stirred and mixed, and then 5 mL was collected in a 10 mm square glass cell using a Pasteur pipette, and this was collected by a dynamic light scattering photometer [for example, MALVERN INSTRUMENT]. Set in the Zetasizer NANO-ZS90 (trade name)] of the company. After setting the set value of the attenuation rate (Attenuator) to x8 (8 times) and adjusting the concentration of the diluent of the resin composition so that the Count Rate of the attenuation rate is 150 kCps to 200 kCps, the measurement temperature is 25 ° C. ± The average particle size of the resin particles in the resin composition is obtained by computer-processing the results measured under the conditions of 1 ° C. and a light scattering angle of 90 °. Further, as the value of the average particle size, the value of the Z average is used.
-樹脂のガラス転移温度-
 樹脂のガラス転移温度(Tg)は、特に制限されないが、例えば、0℃以上60℃以下の範囲であることが好ましく、10℃以上50℃以下の範囲であることがより好ましく、20℃以上45℃以下の範囲であることが更に好ましい。
 本開示において、「樹脂のガラス転移温度(Tg)」は、示差走査熱量計(DSC:Differential scanning calorimetry)を用い、下記の方法により測定される値である。
 剥離紙上に、樹脂を、4ミル(101.6μm)のアプリケーターを用いて塗布する。次いで、塗布した樹脂を室温(即ち、25℃)で乾燥させ、樹脂の乾燥物を得る。得られた乾燥物を測定用サンプルとする。次いで、測定用サンプルである乾燥物10mgをアルミ製のサンプルパン〔商品名:Tzero Pan、ティー・エイ・インスツルメント社〕に詰め、アルミ製の蓋〔商品名:Tzero Hermetic Lid、ティー・エイ・インスツルメント社〕で封をした後、示差走査熱量計を用いて、ガラス転移温度を測定する。測定条件を以下に示す。
 測定は、同一の測定用サンプルについて2回行い、2回目の測定で得られる値を樹脂のガラス転移温度として採用する。
 示差走査熱量計としては、例えば、ティー・エイ・インスツルメント社の示差走査熱量計(商品名:DSC2500)を用いることができる。
-Resin glass transition temperature-
The glass transition temperature (Tg) of the resin is not particularly limited, but is preferably in the range of 0 ° C. or higher and 60 ° C. or lower, more preferably in the range of 10 ° C. or higher and 50 ° C. or lower, and is 20 ° C. or higher and 45 ° C. or higher. It is more preferably in the range of ° C. or lower.
In the present disclosure, the "glass transition temperature (Tg) of the resin" is a value measured by the following method using a differential scanning calorimetry (DSC).
The resin is applied onto the release paper using a 4 mil (101.6 μm) applicator. Then, the applied resin is dried at room temperature (that is, 25 ° C.) to obtain a dried product of the resin. The obtained dried product is used as a measurement sample. Next, 10 mg of the dried product, which is a measurement sample, was packed in an aluminum sample pan [trade name: Tzero Pan, TA Instruments], and an aluminum lid [trade name: Tzero Hermetic Lid, TA] was packed.・ After sealing with [Instrument], measure the glass transition temperature using a differential scanning calorimeter. The measurement conditions are shown below.
The measurement is performed twice for the same measurement sample, and the value obtained in the second measurement is adopted as the glass transition temperature of the resin.
As the differential scanning calorimetry, for example, a differential scanning calorimeter (trade name: DSC2500) manufactured by TA Instruments Co., Ltd. can be used.
-測定条件-
 雰囲気条件:大気下
 測定範囲:-50℃~100℃
 昇温速度:10℃/分
 標準物質:空のサンプルパン
-Measurement condition-
Atmospheric condition: Atmospheric measurement range: -50 ° C to 100 ° C
Temperature rise rate: 10 ° C / min Standard substance: Empty sample pan
-樹脂の粒子の含有率-
 本開示の樹脂組成物における樹脂の粒子の含有率は、特に制限されないが、例えば、製造安定性の観点から、樹脂組成物の全質量に対して、15質量%以上50質量%以下の範囲であることが好ましく、20質量%以上45質量%以下の範囲であることがより好ましく、25質量%以上40質量%以下の範囲であることが更に好ましい。
-Resin particle content-
The content of the resin particles in the resin composition of the present disclosure is not particularly limited, but is, for example, in the range of 15% by mass or more and 50% by mass or less with respect to the total mass of the resin composition from the viewpoint of production stability. It is preferably in the range of 20% by mass or more and 45% by mass or less, and further preferably in the range of 25% by mass or more and 40% by mass or less.
〔イソシアネート系架橋剤〕
 本開示の樹脂組成物は、イソシアネート系架橋剤を含有する。
 イソシアネート系架橋剤は、本開示の樹脂組成物により形成される膜の、ポリオレフィン基材に対する密着性の向上、及び、機能層に対する易接着性の向上に寄与する。
 本開示において、「イソシアネート系架橋剤」とは、分子内に2以上のイソシアネート基を有する化合物(所謂、ポリイソシアネート化合物)を指す。
[Isocyanate cross-linking agent]
The resin composition of the present disclosure contains an isocyanate-based cross-linking agent.
The isocyanate-based cross-linking agent contributes to the improvement of the adhesion of the film formed by the resin composition of the present disclosure to the polyolefin substrate and the improvement of the easy adhesion to the functional layer.
In the present disclosure, the "isocyanate-based cross-linking agent" refers to a compound having two or more isocyanate groups in the molecule (so-called polyisocyanate compound).
 ポリイソシアネート化合物としては、キシリレンジイソシアネート(XDI)、ジフェニルメタンジイソシアネート、トリフェニルメタントリイソシアネート、トリレンジイソシアネート(TDI)等の芳香族ポリイソシアネート化合物、ヘキサメチレンジイソシアネート(HMDI)、ペンタメチレンジイソシアネート(PDI)、イソホロンジイソシアネート、芳香族ポリイソシアネート化合物の水素添加物等の脂肪族又は脂環族ポリイソシアネート化合物などが挙げられる。
 また、ポリイソシアネート化合物としては、上記ポリイソシアネート化合物の2量体、3量体、又は5量体、上記ポリイソシアネート化合物とトリメチロールプロパン等のポリオール化合物とのアダクト体、上記ポリイソシアネート化合物のビウレット体なども挙げられる。
Examples of the polyisocyanate compound include aromatic polyisocyanate compounds such as xylylene diisocyanate (XDI), diphenylmethane diisocyanate, triphenylmethane triisocyanate, and tolylene diisocyanate (TDI), hexamethylene diisocyanate (HMDI), pentamethylene diisocyanate (PDI), and the like. Examples thereof include aliphatic or alicyclic polyisocyanate compounds such as isophorone diisocyanate and hydrogenated additives of aromatic polyisocyanate compounds.
The polyisocyanate compound includes a dimer, a trimeric, or a pentamer of the polyisocyanate compound, an adduct of the polyisocyanate compound and a polyol compound such as trimethylolpropane, and a biuret of the polyisocyanate compound. And so on.
 イソシアネート系架橋剤は、水分散型イソシアネート系架橋剤、及び、解離温度が100℃以下であるブロックイソシアネート系架橋剤からなる群より選ばれる少なくとも1種であることが好ましい。 The isocyanate-based cross-linking agent is preferably at least one selected from the group consisting of an water-dispersed isocyanate-based cross-linking agent and a blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower.
 本開示において、「水分散型イソシアネート系架橋剤」とは、水等の水性媒体中で分散可能なイソシアネート系架橋剤であり、水等の水性媒体中では、イソシアネート基が内包された状態で分散されていることにより、イソシアネート基の反応性が抑えられているが、水性媒体が揮発すると、イソシアネート基の内包された状態が解消されて、イソシアネート基の反応性が発現し得るポリイソシアネート化合物を意味する。 In the present disclosure, the "water-dispersed isocyanate-based cross-linking agent" is an isocyanate-based cross-linking agent that can be dispersed in an aqueous medium such as water, and is dispersed in an aqueous medium such as water with an isocyanate group encapsulated. This means that the reactivity of the isocyanate group is suppressed, but when the aqueous medium volatilizes, the state in which the isocyanate group is contained is eliminated and the reactivity of the isocyanate group can be exhibited. do.
 水分散型イソシアネート系架橋剤としては、市販品を使用できる。
 水分散型イソシアネート系架橋剤の市販品の例としては、三井化学(株)の「タケネート(登録商標) WD-725」、旭化成(株)の「デュラネート(登録商標) WL70-100」、住化コベストロウレタン(株)の「バイヒジュール(登録商標) 302」等が挙げられる。
 なお、これらの市販品は、水等の水性媒体に分散されていない状態で販売されており、本開示の樹脂組成物の製造に際しては、あらかじめ希釈等により水等の水性媒体に分散させた後、使用することが好ましい。
As the water-dispersible isocyanate-based cross-linking agent, a commercially available product can be used.
Examples of commercially available water-dispersible isocyanate-based cross-linking agents include "Takenate (registered trademark) WD-725" from Mitsui Chemicals, Inc., "Duranate (registered trademark) WL70-100" from Asahi Kasei Corporation, and Sumika. Examples thereof include "Baihijour (registered trademark) 302" of Cobestrourethane Co., Ltd.
These commercially available products are sold in a state where they are not dispersed in an aqueous medium such as water. In the production of the resin composition of the present disclosure, the resin composition of the present disclosure is first dispersed in an aqueous medium such as water by dilution or the like. , Preferably used.
 本開示において、「ブロックイソシアネート系架橋剤」とは、分子内に2以上のブロックイソシアネート基を有する化合物を意味する。「ブロックイソシアネート基」とは、通常は、イソシアネート基がブロック剤で保護(所謂、マスク)されていることにより、イソシアネート基の反応性が抑えられているが、加熱されると脱保護し、活性なイソシアネート基を生成することができる基を意味する。 In the present disclosure, the "blocked isocyanate-based cross-linking agent" means a compound having two or more blocked isocyanate groups in the molecule. The "blocked isocyanate group" usually means that the isocyanate group is protected by a blocking agent (so-called mask) to suppress the reactivity of the isocyanate group, but when heated, it is deprotected and activated. It means a group capable of producing an isocyanate group.
 解離温度が100℃以下であるブロックイソシアネート系架橋剤は、市販のものであってもよく、常法により合成したものであってもよい。 The blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower may be a commercially available one or one synthesized by a conventional method.
 本開示の樹脂組成物は、イソシアネート系架橋剤を1種のみ含んでいてもよく、2種以上含んでいてもよい。 The resin composition of the present disclosure may contain only one type of isocyanate-based cross-linking agent, or may contain two or more types.
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数の比(即ち、イソシアネート系架橋剤中のイソシアネート基のモル数/樹脂中のカルボキシ基及び水酸基の合計モル数)は、0.30以上であり、0.35以上であることがより好ましく、0.40以上であることが更に好ましく、0.50以上であることが更に好ましく、0.60以上であることが更に好ましく、0.75以上であることが更に好ましく、1.0以上であることが特に好ましい。
 本開示の樹脂組成物は、イソシアネート系架橋剤中のイソシアネート基のモル数/樹脂中のカルボキシ基及び水酸基の合計モル数が0.30以上であると、機能層(特に、UVインク層)に対する易接着性に優れる膜を形成できる傾向を示す。
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数の比の上限は、特に制限されないが、例えば、過剰なイソシアネート系架橋剤に起因する基材への塗工後のブロッキングをより抑制しやすいとの観点から、9.0以下であることが好ましい。
Ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / total number of carboxy groups and hydroxyl groups in the resin The number of moles) is 0.30 or more, more preferably 0.35 or more, further preferably 0.40 or more, further preferably 0.50 or more, and 0.60 or more. It is more preferably 0.75 or more, and particularly preferably 1.0 or more.
The resin composition of the present disclosure relates to a functional layer (particularly, a UV ink layer) when the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin is 0.30 or more. It shows a tendency to form a film having excellent easy adhesion.
The upper limit of the ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin is not particularly limited. From the viewpoint that blocking after coating is more likely to be suppressed, it is preferably 9.0 or less.
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数(即ち、イソシアネート系架橋剤中のイソシアネート基のモル数/樹脂中のカルボキシ基及び水酸基の合計モル数)は、以下の計算式(1)~(3)により求められる。なお、以下の計算式では、イソシアネート系架橋剤中のイソシアネート基のモル数を「NCOモル数」と表記し、樹脂中のカルボキシ基及び水酸基の合計モル数を「総官能基モル数」と表記する。 The number of moles of isocyanate groups in the isocyanate-based cross-linking agent with respect to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin. ) Is calculated by the following formulas (1) to (3). In the following calculation formula, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent is referred to as "NCO number of moles", and the total number of moles of carboxy groups and hydroxyl groups in the resin is referred to as "total number of moles of functional groups". do.
 NCOモル数(単位:mol/イソシアネート系架橋剤の固形分100g)
  =[イソシアネート系架橋剤中のイソシアネート基の含有率(単位:質量%)/イソシアネート系架橋剤の固形分濃度(単位:質量%)×イソシアネート系架橋剤の配合量(単位:g)]/イソシアネート基の式量(単位:g/mol)・・・(1)
Number of moles of NCO (unit: mol / solid content of isocyanate-based cross-linking agent 100 g)
= [Content of isocyanate groups in isocyanate-based cross-linking agent (unit: mass%) / Solid content concentration of isocyanate-based cross-linking agent (unit: mass%) x Amount of isocyanate-based cross-linking agent (unit: g)] / Isocyanate Formulation amount of group (unit: g / mol) ... (1)
 総官能基モル数(単位:mol/カルボキシ基を有する単量体、水酸基を有する単量体、及び特定ノニオン型反応性界面活性剤の全固形分100g)
  =[樹脂中のカルボキシ基を有する単量体に由来する構成単位の含有率(単位:質量%)/カルボキシ基を有する単量体に由来する構成単位の分子量(単位:g/mol)×カルボキシ基を有する単量体に由来する構成単位中のカルボキシ基の個数(価数)]+[樹脂中の水酸基を有する単量体に由来する構成単位の含有率(単位:質量%)/水酸基を有する単量体に由来する構成単位の分子量(単位:g/mol)×水酸基を有する単量体に由来する構成単位中の水酸基の個数(価数)]+[樹脂中の特定ノニオン型反応性界面活性剤に由来する構成単位の含有率(単位:質量%)/特定ノニオン型反応性界面活性剤に由来する構成単位の分子量(単位:g/mol)×特定ノニオン型反応性界面活性剤に由来する構成単位中の水酸基の個数(価数)]・・・(2)
Total number of moles of functional groups (Unit: Monomer having mol / carboxy group, Monomer having hydroxyl group, and 100 g of total solid content of specific nonionic reactive surfactant)
= [Content rate of structural unit derived from monomer having carboxy group in resin (unit: mass%) / Molecular weight of structural unit derived from monomer having carboxy group (unit: g / mol) × carboxy Number of carboxy groups in the structural unit derived from the monomer having a group (valence)] + [Content rate of the structural unit derived from the monomer having a hydroxyl group in the resin (unit: mass%) / hydroxyl group Molecular weight of structural unit derived from the monomer having (unit: g / mol) × Number of hydroxyl groups (valent number) in the structural unit derived from the monomer having hydroxyl group] + [Specific nonionic reactivity in resin Content of constituent units derived from surfactant (unit: mass%) / molecular weight of constituent units derived from specific nonionic reactive surfactant (unit: g / mol) x specific nonionic reactive surfactant Number of hydroxyl groups in the derived structural unit (molecular weight)] ... (2)
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数の比
  =NCOモル数/総官能基モル数・・・(3)
Ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin = number of moles of NCO / number of moles of total functional groups ... (3)
〔水〕
 本開示の樹脂組成物は、水を含有する。
 本開示の樹脂組成物において、水は、樹脂の粒子の分散媒として機能し得る。
 水としては、特に制限はなく、精製水、蒸留水、イオン交換水、純水等が挙げられる。
 本開示の樹脂組成物における水の含有率は、特に制限されないが、例えば、製造安定性の観点から、樹脂組成物の全質量に対して、70質量%以上98質量%以下の範囲であることが好ましく、75質量%以上95質量%以下の範囲であることがより好ましく、80質量%以上92質量%以下の範囲であることが更に好ましい。
〔water〕
The resin composition of the present disclosure contains water.
In the resin compositions of the present disclosure, water can function as a dispersion medium for the resin particles.
The water is not particularly limited, and examples thereof include purified water, distilled water, ion-exchanged water, and pure water.
The water content in the resin composition of the present disclosure is not particularly limited, but is, for example, in the range of 70% by mass or more and 98% by mass or less with respect to the total mass of the resin composition from the viewpoint of production stability. Is more preferable, and the range is more preferably 75% by mass or more and 95% by mass or less, and further preferably 80% by mass or more and 92% by mass or less.
〔水以外の水性媒体〕
 本開示の樹脂組成物は、水以外の水性媒体を含有していてもよい。
 水以外の水性媒体としては、アルコール系溶剤が挙げられる。
 アルコール系溶剤としては、特に制限はなく、1,3-ジオールモノイソブチラート、アセチレングリコール等が挙げられる。
 本開示の樹脂組成物は、水以外の水性媒体を含有する場合、水以外の水性媒体を1種のみ含有していてもよく、2種以上含有していてもよい。
[Aqueous medium other than water]
The resin composition of the present disclosure may contain an aqueous medium other than water.
Examples of the aqueous medium other than water include alcohol solvents.
The alcohol solvent is not particularly limited, and examples thereof include 1,3-diol monoisobutyrate and acetylene glycol.
When the resin composition of the present disclosure contains an aqueous medium other than water, it may contain only one type of aqueous medium other than water, or may contain two or more types.
 本開示の樹脂組成物が水以外の水性媒体を含有する場合、樹脂組成物における水以外の水性媒体の含有率は、特に制限されないが、例えば、塗膜の乾燥性の観点から、樹脂組成物の全質量に対して、3質量%以下であることが好ましく、0.7質量%以上3質量%以下であることがより好ましい。 When the resin composition of the present disclosure contains an aqueous medium other than water, the content of the aqueous medium other than water in the resin composition is not particularly limited, but for example, from the viewpoint of the drying property of the coating film, the resin composition It is preferably 3% by mass or less, and more preferably 0.7% by mass or more and 3% by mass or less, based on the total mass of the above.
〔その他の成分〕
 本開示の樹脂組成物は、本開示の効果を損なわない範囲において、既述した成分以外の成分(所謂、その他の成分)を含有していてもよい。
 その他の成分としては、酸化防止剤、帯電防止剤、pH調整剤、消泡剤、造膜助剤等が挙げられる。
[Other ingredients]
The resin composition of the present disclosure may contain components other than the components described above (so-called other components) as long as the effects of the present disclosure are not impaired.
Examples of other components include antioxidants, antistatic agents, pH adjusters, antifoaming agents, film-forming aids and the like.
-樹脂組成物のpH-
 本開示の樹脂組成物のpHは、例えば、水等の水性媒体中における樹脂の粒子の分散性の観点から、5.0~9.0であることが好ましい。
 本開示の樹脂組成物のpHの測定方法は、特に制限されない。
 本開示の樹脂組成物のpHは、25℃の環境下、pHメーターを用いて測定した値を採用する。pHメーターとしては、例えば、(株)堀場製作所のLAQUA(商品名)を好ましく用いることができる。但し、pHメーターは、これに限定されない。
-PH of resin composition-
The pH of the resin composition of the present disclosure is preferably 5.0 to 9.0 from the viewpoint of the dispersibility of the resin particles in an aqueous medium such as water.
The method for measuring the pH of the resin composition of the present disclosure is not particularly limited.
As the pH of the resin composition of the present disclosure, a value measured using a pH meter in an environment of 25 ° C. is adopted. As the pH meter, for example, LAQUA (trade name) manufactured by HORIBA, Ltd. can be preferably used. However, the pH meter is not limited to this.
[樹脂組成物の用途]
 本開示の樹脂組成物は、ポリオレフィン基材のコーティングに好ましく用いられる。
 本開示の樹脂組成物により形成される膜は、ポリオレフィン基材に対する密着性及び機能層に対する易接着性に優れ、所謂、プライマー層として機能し得る。
 機能層としては、UVインク層、ハードコート層、粘着剤層、アンカー層、印刷層、導電層、防眩層、反射防止層、防汚層等が挙げられる。
 機能層は、アクリル系材料を用いて形成された層であることが好ましい。
 アクリル系材料を用いて形成された機能層は、本開示の樹脂組成物により形成される膜との易接着性により優れる傾向を示す。
 本開示の樹脂組成物は、ポリオレフィン基材と、アクリル系材料を使用した機能層と、の間に設けられる膜を形成する用途に特に好適である。
[Use of resin composition]
The resin composition of the present disclosure is preferably used for coating a polyolefin base material.
The film formed by the resin composition of the present disclosure is excellent in adhesion to a polyolefin base material and easy adhesion to a functional layer, and can function as a so-called primer layer.
Examples of the functional layer include a UV ink layer, a hard coat layer, an adhesive layer, an anchor layer, a printing layer, a conductive layer, an antiglare layer, an antireflection layer, an antifouling layer and the like.
The functional layer is preferably a layer formed by using an acrylic material.
The functional layer formed by using the acrylic material tends to be more excellent in the easy adhesion to the film formed by the resin composition of the present disclosure.
The resin composition of the present disclosure is particularly suitable for applications of forming a film provided between a polyolefin base material and a functional layer using an acrylic material.
[樹脂組成物の製造方法]
 本開示の樹脂組成物の製造方法は、既述の樹脂組成物を製造できればよく、特に制限されない。
 本開示の樹脂組成物を製造する方法としては、例えば、既述の樹脂組成物を製造しやすいとの観点から、以下で説明する、本実施形態の樹脂組成物の製造方法が好ましい。
[Manufacturing method of resin composition]
The method for producing the resin composition of the present disclosure is not particularly limited as long as the above-mentioned resin composition can be produced.
As a method for producing the resin composition of the present disclosure, for example, the method for producing the resin composition of the present embodiment described below is preferable from the viewpoint that the above-mentioned resin composition can be easily produced.
 本実施形態の樹脂組成物の製造方法(以下、「本実施形態の製造方法」ともいう。)は、特定ノニオン型反応性界面活性剤及び水の存在下、少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体と、カルボキシ基及び水酸基の少なくとも一方を有する単量体と、を重合させて、樹脂の粒子を得る工程(以下、「乳化重合工程」ともいう。)を含む。 The method for producing the resin composition of the present embodiment (hereinafter, also referred to as “the production method of the present embodiment”) has at least a branched structure and an alicyclic structure in the presence of a specific nonionic reactive surfactant and water. A step of polymerizing a (meth) acrylic monomer having a group containing at least one structure and a monomer having at least one of a carboxy group and a hydroxyl group to obtain resin particles (hereinafter, "emulsion polymerization step"). Also called.) Includes.
 以下、本実施形態の製造方法における各工程について説明するが、既述の樹脂組成物と共通する事項、例えば、樹脂組成物に含まれる成分の詳細については、説明を省略する。 Hereinafter, each step in the production method of the present embodiment will be described, but the description of matters common to the above-mentioned resin composition, for example, details of the components contained in the resin composition will be omitted.
<乳化重合工程>
 乳化重合工程は、特定ノニオン型反応性界面活性剤及び水の存在下、少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体と、カルボキシ基及び水酸基の少なくとも一方を有する単量体と、を重合させて、構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子を得る工程である。
 ここで、構成単位(A)は、既述の構成単位(A)、すなわち、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位であり、構成単位(C)は、既述の構成単位(C)、すなわち、特定ノニオン型反応性界面活性剤に由来する構成単位を意味する。
 乳化重合工程では、少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体と、カルボキシ基及び水酸基の少なくとも一方を有する単量体と、特定ノニオン型反応性界面活性剤と、が共重合して、特定ノニオン型反応性界面活性剤による水和層が表面に形成された樹脂の粒子が得られる。
<Emulsion polymerization process>
The emulsion polymerization step involves a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure in the presence of a specific nonionic reactive surfactant and water, and a carboxy group and a hydroxyl group. The monomer having at least one of the above is polymerized, and the content of the structural unit (A) is the total structural unit [however, the structural unit derived from the reactive surfactant is excluded. ] Is a step of obtaining resin particles in an amount of 65% by mass or more.
Here, the structural unit (A) is the above-mentioned structural unit (A), that is, a structural unit derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure. Yes, the structural unit (C) means the above-mentioned structural unit (C), that is, a structural unit derived from a specific nonionic reactive surfactant.
In the emulsion polymerization step, a specific nonionic reaction is carried out with a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure and a monomer having at least one of a carboxy group and a hydroxyl group. Copolymerization with the sex surfactant gives resin particles with a hydrated layer formed on the surface of the specific nonionic reactive surfactant.
 重合方法としては、特に制限されず、例えば、以下に示す(1)~(3)の方法が挙げられる。
(1)温度計、撹拌棒、還流冷却器、滴下ロート等を備えた反応容器内に、少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体と、カルボキシ基及び水酸基の少なくとも一方を有する単量体と、特定ノニオン型反応性界面活性剤と、水と、を仕込み、反応容器内を昇温させた後、適宜、重合開始剤、還元剤等を加えて、乳化重合反応を進行させる方法(所謂、一括仕込み方式)、
(2)温度計、撹拌棒、還流冷却器、滴下ロート等を備えた反応容器内に、少なくとも、特定ノニオン型反応性界面活性剤と、水と、を仕込み、反応容器内を昇温させた後、単量体成分〔少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体、並びに、カルボキシ基及び水酸基の少なくとも一方を有する単量体〕を滴下し、適宜、重合開始剤、還元剤等を加えて、乳化重合反応を進行させる方法(所謂、モノマー滴下法)、
(3)単量体成分〔少なくとも、分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体、並びに、カルボキシ基及び水酸基の少なくとも一方を有する単量体〕を予め、少なくとも、特定ノニオン型反応性界面活性剤と、水と、を用いて乳化させ、プレエマルションを得た後、得られたプレエマルションを、温度計、撹拌棒、還流冷却器、滴下ロート等を備えた反応容器内に滴下し、適宜、重合開始剤、還元剤等を加えて、乳化重合反応を進行させる方法(所謂、乳化モノマー滴下法)等が挙げられる。
 これらの中でも、重合方法としては、例えば、製造安定性の観点から、上記(3)の乳化モノマー滴下法が好ましい。
The polymerization method is not particularly limited, and examples thereof include the methods (1) to (3) shown below.
(1) A (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure in a reaction vessel equipped with a thermometer, a stirring rod, a reflux cooler, a dropping funnel, and the like. , A monomer having at least one of a carboxy group and a hydroxyl group, a specific nonionic reactive surfactant, and water are charged, the temperature inside the reaction vessel is raised, and then a polymerization initiator, a reducing agent, etc. are appropriately prepared. A method of advancing the emulsification polymerization reaction (so-called batch preparation method),
(2) At least a specific nonionic reactive surfactant and water were charged in a reaction vessel equipped with a thermometer, a stirring rod, a reflux cooler, a dropping funnel, etc., and the temperature inside the reaction vessel was raised. After that, a monomer component [a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group] is added dropwise. Then, a method of advancing the emulsion polymerization reaction by appropriately adding a polymerization initiator, a reducing agent, etc. (so-called monomer dropping method).
(3) A monomer component [a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a monomer having at least one of a carboxy group and a hydroxyl group]. After emulsifying with at least a specific nonionic reactive surfactant and water in advance to obtain a pre-emulsion, the obtained pre-emulsion is used in a thermometer, a stirring rod, a reflux cooler, a dropping funnel, etc. A method (so-called emulsification monomer dropping method) in which a polymerization initiator, a reducing agent, or the like is appropriately added to the reaction vessel provided with the above to proceed with the emulsification polymerization reaction can be mentioned.
Among these, as the polymerization method, for example, the emulsified monomer dropping method of (3) above is preferable from the viewpoint of production stability.
 重合温度は、例えば、50℃~80℃であり、好ましくは50℃~70℃である。
 重合時間は、例えば、4時間~6時間であり、好ましくは5時間~6時間である。
The polymerization temperature is, for example, 50 ° C. to 80 ° C., preferably 50 ° C. to 70 ° C.
The polymerization time is, for example, 4 hours to 6 hours, preferably 5 hours to 6 hours.
 分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体の使用量は、単量体の総量100質量部に対して、65質量部以上であり、65質量部以上98.5質量部以下の範囲であることが好ましく、67質量部以上98.5質量部以下の範囲であることがより好ましく、69質量部以上98.5質量部以下の範囲であることが更に好ましい。
 分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体の使用量が、単量体の総量100質量部に対して65質量部以上であると、機能層(特に、UVインク層)に対する易接着性に優れる膜を形成できる樹脂組成物を製造できる傾向がある。
The amount of the (meth) acrylic monomer having a group containing at least one of the branched structure and the alicyclic structure is 65 parts by mass or more and 65 parts by mass with respect to 100 parts by mass of the total amount of the monomers. The range is preferably 98.5 parts by mass or less, more preferably 67 parts by mass or more and 98.5 parts by mass or less, and 69 parts by mass or more and 98.5 parts by mass or less. More preferred.
When the amount of the (meth) acrylic monomer having a group containing at least one of the branched structure and the alicyclic structure is 65 parts by mass or more with respect to 100 parts by mass of the total amount of the monomers, the functional layer ( In particular, there is a tendency to be able to produce a resin composition capable of forming a film having excellent adhesiveness to a UV ink layer).
 カルボキシ基及び水酸基の少なくとも一方を有する単量体の使用量は、特に制限されないが、例えば、単量体の総量100質量部に対して、1質量部以上10質量部以下の範囲であることが好ましく、1質量部以上8質量部以下の範囲であることがより好ましく、1.5質量部以上7質量部以下の範囲であることが更に好ましい。
 カルボキシ基及び水酸基の少なくとも一方を有する単量体の使用量が、単量体の総量100質量部に対して上記範囲内であると、機能層に対する易接着性に優れる膜を形成できる樹脂組成物を製造できる傾向がある。
The amount of the monomer having at least one of a carboxy group and a hydroxyl group is not particularly limited, but may be, for example, in the range of 1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers. It is preferably in the range of 1 part by mass or more and 8 parts by mass or less, and further preferably in the range of 1.5 parts by mass or more and 7 parts by mass or less.
When the amount of the monomer having at least one of a carboxy group and a hydroxyl group is within the above range with respect to 100 parts by mass of the total amount of the monomers, a resin composition capable of forming a film having excellent adhesiveness to a functional layer can be formed. Tends to be able to manufacture.
 特定ノニオン型反応性界面活性剤の使用量は、特に制限されないが、例えば、単量体の総量100質量部に対して、5質量部以上50質量部以下の範囲であることが好ましく、8質量部以上40質量部以下の範囲であることがより好ましく、10質量部以上25質量部以下の範囲であることが更に好ましい。
 特定ノニオン型反応性界面活性剤の使用量が、単量体の総量100質量部に対して5質量部以上であると、機能層に対する易接着性により優れる膜を形成できる樹脂組成物を製造できる傾向がある。
 特定ノニオン型反応性界面活性剤の使用量が、単量体の総量100質量部に対して50質量部以下であると、ポリオレフィン基材に対する密着性により優れる膜を形成できる樹脂組成物を製造できる傾向がある。
The amount of the specific nonionic reactive surfactant used is not particularly limited, but is preferably in the range of 5 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers, and is preferably 8 parts by mass. It is more preferably in the range of 10 parts by mass or more and 40 parts by mass or less, and further preferably in the range of 10 parts by mass or more and 25 parts by mass or less.
When the amount of the specific nonionic reactive surfactant used is 5 parts by mass or more with respect to 100 parts by mass of the total amount of the monomers, a resin composition capable of forming a film having better adhesiveness to the functional layer can be produced. Tend.
When the amount of the specific nonionic reactive surfactant used is 50 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers, a resin composition capable of forming a film having better adhesion to the polyolefin substrate can be produced. Tend.
 乳化重合工程では、重合開始剤、還元剤、連鎖移動剤、pH調整剤等の各種添加剤を用いてもよい。 In the emulsion polymerization step, various additives such as a polymerization initiator, a reducing agent, a chain transfer agent, and a pH adjuster may be used.
(重合開始剤)
 重合開始剤としては、通常の乳化重合に使用可能な重合開始剤であれば、特に制限なく用いることができる。
 重合開始剤としては、例えば、過硫酸アンモニウム、過硫酸ナトリウム、及び過硫酸カリウムに代表される過硫酸塩、t-ブチルヒドロパーオキサイド及びクメンヒドロパーオキサイドに代表される有機過酸化物、並びに過酸化水素が挙げられる。
 乳化重合工程において重合開始剤を用いる場合、重合開始剤を1種のみ用いてもよく、2種以上用いてもよい。
(Initiator)
As the polymerization initiator, any polymerization initiator that can be used for ordinary emulsion polymerization can be used without particular limitation.
Examples of the polymerization initiator include ammonium persulfate, sodium persulfate, persulfate represented by potassium persulfate, organic peroxide represented by t-butyl hydroperoxide and cumene hydroperoxide, and peroxide. Hydrogen is mentioned.
When a polymerization initiator is used in the emulsion polymerization step, only one type of polymerization initiator may be used, or two or more types may be used.
 重合開始剤は、通常用いられる量で使用される。
 重合開始剤の使用量は、原料である単量体の合計100質量部に対して、例えば、0.1質量部~2質量部であり、好ましくは0.3質量部~1.5質量部である。
The polymerization initiator is used in a commonly used amount.
The amount of the polymerization initiator used is, for example, 0.1 part by mass to 2 parts by mass, preferably 0.3 parts by mass to 1.5 parts by mass, based on 100 parts by mass of the total amount of the monomer as a raw material. Is.
(還元剤)
 乳化重合工程では、既述の重合開始剤とともに、還元剤を用いてもよい。
 還元剤としては、メタ重亜硫酸ナトリウム、亜硫酸ナトリウム、亜硫酸水素ナトリウム、ピロ亜硫酸ナトリウム(「二亜硫酸ナトリウム」ともいう。)、ヒドロキシメタンスルフィン酸ナトリウム、ピロリン酸ナトリウム、チオグリコール酸、チオ硫酸ナトリウム、アスコルビン酸、酒石酸、クエン酸、ブドウ糖等が挙げられる。
 乳化重合工程において還元剤を用いる場合、還元剤を1種のみ用いてもよく、2種以上用いてもよい。
(Reducing agent)
In the emulsion polymerization step, a reducing agent may be used together with the above-mentioned polymerization initiator.
Reducing agents include sodium metabisulfite, sodium sulfite, sodium hydrogen sulfite, sodium pyrosulfite (also referred to as "sodium dibisulfite"), sodium hydroxymethanesulfite, sodium pyrophosphate, thioglycolic acid, sodium thiosulfite, ascorbin. Acids, tartrate acids, citric acid, glucose and the like can be mentioned.
When a reducing agent is used in the emulsion polymerization step, only one kind of reducing agent may be used, or two or more kinds of reducing agents may be used.
 還元剤は、通常用いられる量で使用される。
 還元剤の使用量は、原料である単量体の合計100質量部に対して、例えば、0.1質量部~2質量部であり、好ましくは0.2質量部~1.5質量部である。
The reducing agent is used in commonly used amounts.
The amount of the reducing agent used is, for example, 0.1 part by mass to 2 parts by mass, preferably 0.2 parts by mass to 1.5 parts by mass, based on 100 parts by mass of the total amount of the monomer as a raw material. be.
<他の工程>
 本実施形態の製造方法は、必要に応じ、乳化重合工程以外の他の工程を有していてもよい。
<Other processes>
The production method of the present embodiment may include steps other than the emulsion polymerization step, if necessary.
 既述の本実施形態の製造方法では、樹脂の粒子を得る方法として、乳化重合法を一例として挙げたが、本開示における樹脂の粒子を得る方法は、上記の乳化重合法に限定されるものではなく、例えば、懸濁重合法、シード重合法等の方法を用いることもできる。 In the production method of the present embodiment described above, the emulsion polymerization method is given as an example as a method for obtaining resin particles, but the method for obtaining resin particles in the present disclosure is limited to the above-mentioned emulsion polymerization method. Instead, for example, a method such as a suspension polymerization method or a seed polymerization method can also be used.
 以下、本開示を実施例により更に具体的に説明する。本開示はその主旨を越えない限り、以下の実施例に限定されるものではない。 Hereinafter, the present disclosure will be described in more detail with reference to Examples. The present disclosure is not limited to the following examples as long as the gist is not exceeded.
 本実施例において製造した樹脂組成物のpHは、既述の測定方法により測定した。また、測定装置には、既述の測定方法において、一例として記載したものと同様のものを使用した。 The pH of the resin composition produced in this example was measured by the measurement method described above. Further, as the measuring device, the same measuring device as described as an example was used in the above-mentioned measuring method.
[樹脂組成物の製造]
〔実施例1〕
 温度計、撹拌棒、還流冷却器、及び滴下ロートを備えた反応容器内に、脱イオン水104.4質量部と、「アクアロン(登録商標) KH-10」[商品名、アニオン型反応性界面活性剤、有効成分濃度:99質量%、第一工業製薬(株)]2.0質量部と、を仕込み、反応容器内を窒素置換しながら57℃に昇温させた。
 一方、別の容器に、脱イオン水98.2質量部と、「アデカリアソープ(登録商標) ER-30」[商品名、特定ノニオン型反応性界面活性剤、オキシエチレン基の平均付加モル数:30、有効成分濃度:65質量%、(株)ADEKA]17.6質量部(有効成分量として11.44質量部)と、「アクアロン(登録商標) KH-10」[商品名、アニオン型反応性界面活性剤、有効成分濃度:99質量%、第一工業製薬(株)]3.0質量部と、を入れて撹拌した後、更に、t-ブチルアクリレート(t-BA)[分岐構造を含む基を有する(メタ)アクリル単量体]96.5質量部と、メタクリル酸(MAA)[カルボキシ基を有する単量体]1.5質量部と、N-メチロールアクリルアミド(N-MAM)[水酸基を有する単量体]2.0質量部と、を入れて撹拌することで、プレエマルションを調製した。
 次に、反応容器の内温を57℃に保ちながら、8.0質量%の過硫酸カリウム水溶液[重合開始剤]2.5質量部及び6.4質量%の二亜硫酸ナトリウム水溶液[還元剤]2.5質量部を加え、乳化重合反応を開始させた。
 反応容器の内温を57℃に保ちながら、上記にて調製したプレエマルションを、3時間にわたって均一に逐次添加するとともに、1.0質量%の過硫酸カリウム水溶液[重合開始剤]20.75質量部及び0.8質量%の二亜硫酸ナトリウム水溶液[還元剤]20.75質量部を3時間30分にわたって均一に逐次添加し、乳化重合させた。逐次添加終了後、得られた乳化重合物を57℃で30分間熟成させてから室温まで冷却し、樹脂含有溶液を得た。
 次いで、得られた樹脂含有溶液に、「タケネート(登録商標) WD-725」[商品名、水分散型イソシアネート系架橋剤、固形分濃度:100質量%、三井化学(株)]を脱イオン水で10倍希釈した溶液45質量部(固形分量として4.5質量部)と、脱イオン水とを加え、固形分濃度が11質量%となるように調整し、樹脂組成物を得た。得られた樹脂組成物のpHは、6.9であった。
[Manufacturing of resin composition]
[Example 1]
In a reaction vessel equipped with a thermometer, a stirring rod, a reflux condenser, and a dropping funnel, 104.4 parts by mass of deionized water and "Aqualon (registered trademark) KH-10" [trade name, anionic reactive surfactant] The activator, active ingredient concentration: 99% by mass, 2.0 parts by mass of Daiichi Kogyo Seiyaku Co., Ltd.] were charged, and the temperature was raised to 57 ° C. while substituting nitrogen in the reaction vessel.
On the other hand, in another container, 98.2 parts by mass of deionized water and "Adecaria Soap (registered trademark) ER-30" [trade name, specific nonionic reactive surfactant, average number of moles of oxyethylene group added. : 30, Active ingredient concentration: 65% by mass, ADEKA Co., Ltd.] 17.6 parts by mass (11.44 parts by mass as active ingredient amount) and "Aqualon (registered trademark) KH-10" [trade name, anion type Reactive surfactant, active ingredient concentration: 99% by mass, Daiichi Kogyo Seiyaku Co., Ltd.] 3.0 parts by mass, and stirred, and then t-butyl acrylate (t-BA) [branched structure]. (Meta) acrylic monomer having a group containing 96.5 parts by mass, methacrylic acid (MAA) [monomer having a carboxy group] 1.5 parts by mass, and N-methylolacrylamide (N-MAM) A pre-emulsion was prepared by adding 2.0 parts by mass of [monomer having a hydroxyl group] and stirring.
Next, while maintaining the internal temperature of the reaction vessel at 57 ° C., an 8.0% by mass potassium persulfate aqueous solution [polymerization initiator] 2.5 parts by mass and a 6.4% by mass sodium disulfate aqueous solution [reducing agent] 2.5 parts by mass was added to initiate the emulsion polymerization reaction.
While maintaining the internal temperature of the reaction vessel at 57 ° C., the pre-emulsion prepared above was added uniformly and sequentially over 3 hours, and 1.0% by mass of a 1.0% by mass potassium persulfate aqueous solution [polymerization initiator] 20.75% by mass. Parts and 0.8% by mass of an aqueous sodium disulfide solution [reducing agent] 20.75 parts by mass were uniformly added sequentially over 3 hours and 30 minutes, and emulsion polymerization was carried out. After completion of the sequential addition, the obtained emulsion polymer was aged at 57 ° C. for 30 minutes and then cooled to room temperature to obtain a resin-containing solution.
Next, in the obtained resin-containing solution, "Takenate (registered trademark) WD-725" [trade name, water-dispersed isocyanate-based cross-linking agent, solid content concentration: 100% by mass, Mitsui Kagaku Co., Ltd.] was added to the deionized water. 45 parts by mass of the solution diluted 10-fold with (4.5 parts by mass as the solid content) and deionized water were added to adjust the solid content concentration to 11% by mass to obtain a resin composition. The pH of the obtained resin composition was 6.9.
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数(即ち、イソシアネート系架橋剤中のイソシアネート基のモル数/樹脂中のカルボキシ基及び水酸基の合計モル数)は、既述の計算式(1)~(3)を用いて求めた。結果を表1及び表2に示す。
 なお、表1及び表2では、「イソシアネート系架橋剤中のイソシアネート基のモル数」を「イソシアネート系架橋剤中のイソシアネート基のモル数(B)」と表記し、「樹脂中のカルボキシ基及び水酸基の合計モル数」を「樹脂中のカルボキシ基及び水酸基の合計モル数(A)」と表記した。また、「イソシアネート系架橋剤中のイソシアネート基のモル数(B)/樹脂中のカルボキシ基及び水酸基の合計モル数(A)」を「モル当量比[(B)/(A)」と表記した。
The number of moles of isocyanate groups in the isocyanate-based cross-linking agent with respect to the total number of moles of carboxy groups and hydroxyl groups in the resin (that is, the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin. ) Was obtained using the above-mentioned calculation formulas (1) to (3). The results are shown in Tables 1 and 2.
In Tables 1 and 2, "the number of moles of isocyanate groups in the isocyanate-based cross-linking agent" is referred to as "the number of moles of isocyanate groups in the isocyanate-based cross-linking agent (B)", and "the carboxy groups in the resin and the number of moles of the isocyanate groups (B)". The "total number of moles of hydroxyl groups" was expressed as "total number of moles of carboxy groups and hydroxyl groups in the resin (A)". Further, "the number of moles of isocyanate groups (B) in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin (A)" is expressed as "molar equivalent ratio [(B) / (A)". ..
 例えば、実施例1の樹脂組成物における「イソシアネート系架橋剤中のイソシアネート基のモル数/樹脂中のカルボキシ基及び水酸基の合計モル数」は、具体的には、以下のようにして計算した。
 なお、イソシアネート系架橋剤である「タケネート(登録商標) WD-725」は、イソシアネート基の含有率が15.96質量%であり、固形分濃度が100質量%であり、配合量(固形分換算量)が4.5gである。また、イソシアネート基の式量は42g/molである。
 カルボキシ基を有する単量体であるメタクリル酸(MAA)の分子量は、86g/molである。また、樹脂中のメタクリル酸(MAA)に由来する構成単位の含有率は、1.5質量%であり、メタクリル酸(MAA)に由来する構成単位中のカルボキシ基の個数(価数)は、1である。
 水酸基を有する単量体であるN-メチロールアクリルアミド(N-MAM)の分子量は、101g/molである。また、樹脂中のN-メチロールアクリルアミド(N-MAM)に由来する構成単位の含有率は、2.0質量%であり、N-メチロールアクリルアミド(N-MAM)に由来する構成単位中の水酸基の個数(価数)は、1である。
 特定ノニオン型反応性界面活性剤である「アデカリアソープ(登録商標) ER-30」の分子量は、1608g/molである。また、樹脂中の「アデカリアソープ(登録商標) ER-30」に由来する構成単位の含有率は、11.44質量%であり、「アデカリアソープ(登録商標) ER-30」に由来する構成単位中の水酸基の個数(価数)は、1である。
For example, "the number of moles of isocyanate groups in the isocyanate-based cross-linking agent / the total number of moles of carboxy groups and hydroxyl groups in the resin" in the resin composition of Example 1 was specifically calculated as follows.
The isocyanate-based cross-linking agent "Takenate (registered trademark) WD-725" has an isocyanate group content of 15.96% by mass and a solid content concentration of 100% by mass, and has a blending amount (solid content conversion). The amount) is 4.5 g. The formula amount of the isocyanate group is 42 g / mol.
The molecular weight of methacrylic acid (MAA), which is a monomer having a carboxy group, is 86 g / mol. The content of the structural unit derived from methacrylic acid (MAA) in the resin is 1.5% by mass, and the number (valence) of carboxy groups in the structural unit derived from methacrylic acid (MAA) is It is 1.
The molecular weight of N-methylolacrylamide (N-MAM), which is a monomer having a hydroxyl group, is 101 g / mol. The content of the structural unit derived from N-methylolacrylamide (N-MAM) in the resin is 2.0% by mass, and the hydroxyl group in the structural unit derived from N-methylolacrylamide (N-MAM) The number (valence) is 1.
The molecular weight of "Adecaria Soap (registered trademark) ER-30", which is a specific nonionic reactive surfactant, is 1608 g / mol. The content of the structural unit derived from "Adecaria Soap (registered trademark) ER-30" in the resin is 11.44% by mass, which is derived from "Adecaria Soap (registered trademark) ER-30". The number of hydroxyl groups (valence) in the structural unit is 1.
計算式(1)
 NCOモル数(単位:mol/イソシアネート系架橋剤の固形分100g)
  =[イソシアネート系架橋剤中のイソシアネート基の含有率(単位:質量%)/イソシアネート系架橋剤の固形分濃度(単位:質量%)×イソシアネート系架橋剤の配合量(単位:g)]/イソシアネート基の式量(単位:g/mol)
  =[15.96/100×4.5/42]
  =0.017
Calculation formula (1)
Number of moles of NCO (unit: mol / solid content of isocyanate-based cross-linking agent 100 g)
= [Content of isocyanate groups in isocyanate-based cross-linking agent (unit: mass%) / Solid content concentration of isocyanate-based cross-linking agent (unit: mass%) x Amount of isocyanate-based cross-linking agent (unit: g)] / Isocyanate Formulation amount of group (unit: g / mol)
= [15.96 / 100 × 4.5 / 42]
= 0.017
計算式(2)
 総官能基モル数(単位:mol/カルボキシ基を有する単量体、水酸基を有する単量体、及び特定ノニオン型反応性界面活性剤の全固形分100g)
  =[樹脂中のカルボキシ基を有する単量体に由来する構成単位の含有率(単位:質量%)/カルボキシ基を有する単量体に由来する構成単位の分子量(単位:g/mol)×カルボキシ基を有する単量体に由来する構成単位中のカルボキシ基の個数(価数)]+[樹脂中の水酸基を有する単量体に由来する構成単位の含有率(単位:質量%)/水酸基を有する単量体に由来する構成単位の分子量(単位:g/mol)×水酸基を有する単量体に由来する構成単位中の水酸基の個数(価数)]+[樹脂中の特定ノニオン型反応性界面活性剤に由来する構成単位の含有率(単位:質量%)/特定ノニオン型反応性界面活性剤に由来する構成単位の分子量(単位:g/mol)×特定ノニオン型反応性界面活性剤に由来する構成単位中の水酸基の個数(価数)]
  =[1.5/86×1]+[2.0/101×1]+[11.44/1608×1]
  =0.017+0.020+0.007
  =0.044
Calculation formula (2)
Total number of moles of functional groups (Unit: Monomer having mol / carboxy group, Monomer having hydroxyl group, and 100 g of total solid content of specific nonionic reactive surfactant)
= [Content rate of structural unit derived from monomer having carboxy group in resin (unit: mass%) / Molecular weight of structural unit derived from monomer having carboxy group (unit: g / mol) × carboxy Number of carboxy groups in the structural unit derived from the monomer having a group (valence)] + [Content rate of the structural unit derived from the monomer having a hydroxyl group in the resin (unit: mass%) / hydroxyl group Molecular weight of structural unit derived from the monomer having (unit: g / mol) × Number of hydroxyl groups (valent number) in the structural unit derived from the monomer having hydroxyl group] + [Specific nonionic reactivity in resin Content of constituent units derived from surfactant (unit: mass%) / molecular weight of constituent units derived from specific nonionic reactive surfactant (unit: g / mol) x specific nonionic reactive surfactant Number of hydroxyl groups in the derived structural unit (molecular weight)]
= [1.5 / 86 × 1] + [2.0 / 101 × 1] + [11.44 / 1608 × 1]
= 0.017 + 0.020 + 0.007
= 0.044
計算式(3)
 樹脂中のカルボキシ基及び水酸基の合計モル数に対する、イソシアネート系架橋剤中のイソシアネート基のモル数の比
  =NCOモル数/総官能基モル数
  =0.017/0.044
  =0.39
Calculation formula (3)
Ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin = NCO moles / total functional group moles = 0.017 / 0.044
= 0.39
〔実施例2~実施例13〕
 実施例1において、樹脂組成物の組成を表1に示す組成に変更したこと以外は、実施例1と同様の操作を行い、樹脂組成物を得た。得られた樹脂組成物のpHは、以下のとおりであった。
 実施例2[pH:6.9]、実施例3[pH:8.0]、実施例4[pH:8.9]、実施例5[pH:8.6]、実施例6[pH:6.3]、実施例7[pH:7.7]、実施例8[pH:6.9]、実施例9[pH:7.1]、実施例10[pH:7.4]、実施例11[pH:7.1]、実施例12[pH:6.9]、実施例13[pH:6.2]
[Examples 2 to 13]
In Example 1, the same operation as in Example 1 was carried out except that the composition of the resin composition was changed to the composition shown in Table 1, to obtain a resin composition. The pH of the obtained resin composition was as follows.
Example 2 [pH: 6.9], Example 3 [pH: 8.0], Example 4 [pH: 8.9], Example 5 [pH: 8.6], Example 6 [pH: 6.3], Example 7 [pH: 7.7], Example 8 [pH: 6.9], Example 9 [pH: 7.1], Example 10 [pH: 7.4], Example Example 11 [pH: 7.1], Example 12 [pH: 6.9], Example 13 [pH: 6.2]
〔比較例1~比較例3及び比較例6~比較例10〕
 実施例1において、樹脂組成物の組成を表2に示す組成に変更したこと以外は、実施例1と同様の操作を行い、樹脂組成物を得た。得られた樹脂組成物のpHは、以下のとおりであった。
 比較例1[pH:8.0]、比較例2[pH:6.9]、比較例3[pH:8.0]、比較例6[pH:6.6]、比較例7[pH:7.2]、比較例8[pH:8.0]、比較例9[pH:9.0]、比較例10[pH:8.0]
[Comparative Examples 1 to 3 and Comparative Examples 6 to 10]
In Example 1, the same operation as in Example 1 was carried out except that the composition of the resin composition was changed to the composition shown in Table 2, to obtain a resin composition. The pH of the obtained resin composition was as follows.
Comparative Example 1 [pH: 8.0], Comparative Example 2 [pH: 6.9], Comparative Example 3 [pH: 8.0], Comparative Example 6 [pH: 6.6], Comparative Example 7 [pH: 7.2], Comparative Example 8 [pH: 8.0], Comparative Example 9 [pH: 9.0], Comparative Example 10 [pH: 8.0]
〔比較例4〕
 実施例1において、プレエマルションを調製するまでの操作を以下のように変更したこと以外は、実施例1と同様の操作を行い、樹脂含有溶液を得た。
 次いで、得られた樹脂含有溶液50質量部に、脱イオン水を加え、固形分濃度が11質量%となるように調整し、樹脂組成物を得た。得られた樹脂組成物のpHは、6.9であった。
 「温度計、撹拌棒、還流冷却器、及び滴下ロートを備えた反応容器内に、脱イオン水121質量部と、「ネオペレックス G-65」[商品名、アニオン型非反応性界面活性剤、有効成分濃度:65質量%、花王(株)]1.55質量部(有効成分量として1.01質量部)と、を仕込み、反応容器内を窒素置換しながら57℃に昇温させた。
 一方、別の容器に、脱イオン水41.6質量部と、「ネオペレックス G-65」[商品名、アニオン型非反応性界面活性剤、有効成分濃度:65質量%、花王(株)]1.55質量部(有効成分量として1.01質量部)と、を入れて撹拌した後、更に、t-ブチルアクリレート(t-BA)[分岐構造を含む基を有する(メタ)アクリル単量体]96.5質量部と、メタクリル酸(MAA)[カルボキシ基を有する単量体]1.5質量部と、N-メチロールアクリルアミド(N-MAM)[水酸基を有する単量体]2.0質量部と、を入れて撹拌することで、プレエマルションを調製した。」
[Comparative Example 4]
In Example 1, the same operation as in Example 1 was carried out except that the operation up to the preparation of the pre-emulsion was changed as follows, to obtain a resin-containing solution.
Next, deionized water was added to 50 parts by mass of the obtained resin-containing solution to adjust the solid content concentration to 11% by mass to obtain a resin composition. The pH of the obtained resin composition was 6.9.
"In a reaction vessel equipped with a thermometer, a stirring rod, a reflux condenser, and a dropping funnel, 121 parts by mass of deionized water and" Neoperex G-65 "[trade name, anionic non-reactive surfactant, Active ingredient concentration: 65% by mass, Kao Co., Ltd.] 1.55 parts by mass (1.01 parts by mass as the amount of active ingredient) was charged, and the temperature was raised to 57 ° C. while substituting nitrogen in the reaction vessel.
On the other hand, in another container, 41.6 parts by mass of deionized water and "Neoperex G-65" [trade name, anionic non-reactive surfactant, active ingredient concentration: 65% by mass, Kao Co., Ltd.] After adding 1.55 parts by mass (1.01 parts by mass as the amount of active ingredient) and stirring, a single amount of t-butyl acrylate (t-BA) [(meth) acrylic having a group containing a branched structure). Body] 96.5 parts by mass, methacrylic acid (MAA) [monomer having a carboxy group] 1.5 parts by mass, N-methylolacrylamide (N-MAM) [monomer having a hydroxyl group] 2.0 A pre-emulsion was prepared by adding parts by mass and stirring. "
〔比較例5〕
 比較例4において、樹脂組成物の組成を表2に示す組成に変更したこと以外は、比較例4と同様の操作を行い、樹脂組成物を得た。得られた樹脂組成物のpHは、7.8であった。
[Comparative Example 5]
In Comparative Example 4, the same operation as in Comparative Example 4 was carried out except that the composition of the resin composition was changed to the composition shown in Table 2, to obtain a resin composition. The pH of the obtained resin composition was 7.8.
〔比較例11〕
 実施例1において、樹脂含有溶液を得た後の操作を以下のように変更したこと以外は、実施例1と同様の操作を行い、樹脂含有溶液を得た。得られた樹脂組成物のpHは、6.9であった。
 「次いで、得られた樹脂含有溶液に、「エポクロス(登録商標) WS-500」[商品名、オキサゾリン系架橋剤、固形分濃度:39質量%、(株)日本触媒]を脱イオン水で3.9倍希釈した溶液37質量部(固形分量として3.7質量部)と、脱イオン水とを加え、固形分濃度が11質量%となるように調整し、樹脂組成物を得た。」
[Comparative Example 11]
In Example 1, the same operation as in Example 1 was performed except that the operation after obtaining the resin-containing solution was changed as follows, to obtain a resin-containing solution. The pH of the obtained resin composition was 6.9.
"Next, in the obtained resin-containing solution," Epocross (registered trademark) WS-500 "[trade name, oxazoline-based cross-linking agent, solid content concentration: 39% by mass, Nippon Catalyst Co., Ltd.] was added to 3 with deionized water. 37 parts by mass of the 9.-fold diluted solution (3.7 parts by mass as the solid content) and deionized water were added to adjust the solid content concentration to 11% by mass to obtain a resin composition. "
〔比較例12〕
 実施例1において、樹脂含有溶液を得た後の操作を以下のように変更したこと以外は、実施例1と同様の操作を行い、樹脂含有溶液を得た。得られた樹脂組成物のpHは、6.9であった。
 「次いで、得られた樹脂含有溶液に、「デナコール(登録商標) EX-810」[商品名、エポキシ系架橋剤、固形分濃度:100質量%、ナガセケムテックス(株)]を脱イオン水で10倍希釈した溶液19質量部(固形分量として1.9質量部)と、脱イオン水とを加え、固形分濃度が11質量%となるように調整し、樹脂組成物を得た。」
[Comparative Example 12]
In Example 1, the same operation as in Example 1 was performed except that the operation after obtaining the resin-containing solution was changed as follows, to obtain a resin-containing solution. The pH of the obtained resin composition was 6.9.
"Next, in the obtained resin-containing solution, add" Denacol (registered trademark) EX-810 "[trade name, epoxy-based cross-linking agent, solid content concentration: 100% by mass, Nagase ChemteX Corporation] with deionized water. 19 parts by mass of a 10-fold diluted solution (1.9 parts by mass as a solid content) and deionized water were added to adjust the solid content concentration to 11% by mass to obtain a resin composition. "
[測定]
1.樹脂のガラス転移温度(Tg)
 実施例1~実施例13の各樹脂組成物を製造する際に得られた各樹脂含有溶液を用いて、樹脂のガラス転移温度を測定した。具体的には、樹脂のガラス転移温度は、示差走査熱量計(DSC:Differential scanning calorimetry)を用い、下記の方法により測定した。
 剥離紙上に、樹脂含有溶液を、4ミル(101.6μm)のアプリケーターを用いて塗布した。次いで、塗布した樹脂含有溶液を室温(即ち、25℃)で乾燥させ、樹脂の乾燥物を得た。得られた乾燥物を測定用サンプルとした。次いで、測定用サンプルである乾燥物10mgをアルミ製のサンプルパン〔商品名:Tzero Pan、ティー・エイ・インスツルメント社〕に詰め、アルミ製の蓋〔商品名:Tzero Hermetic Lid、ティー・エイ・インスツルメント社〕で封をした後、示差走査熱量計〔商品名:DSC2500、ティー・エイ・インスツルメント社〕を用いて、ガラス転移温度を測定した。測定条件を以下に示す。測定は、同一の測定用サンプルについて2回行い、2回目の測定で得られる値を樹脂のガラス転移温度として採用した。
[measurement]
1. 1. Resin glass transition temperature (Tg)
The glass transition temperature of the resin was measured using each resin-containing solution obtained when each of the resin compositions of Examples 1 to 13 was produced. Specifically, the glass transition temperature of the resin was measured by the following method using a differential scanning calorimetry (DSC).
The resin-containing solution was applied onto the release paper using a 4 mil (101.6 μm) applicator. Then, the applied resin-containing solution was dried at room temperature (that is, 25 ° C.) to obtain a dried resin product. The obtained dried product was used as a measurement sample. Next, 10 mg of the dried product, which is a measurement sample, was packed in an aluminum sample pan [trade name: Tzero Pan, TA Instruments], and an aluminum lid [trade name: Tzero Hermetic Lid, TA] was packed. After sealing with [Instrument], the glass transition temperature was measured using a differential scanning calorimeter [trade name: DSC2500, TA Instruments]. The measurement conditions are shown below. The measurement was performed twice for the same measurement sample, and the value obtained in the second measurement was adopted as the glass transition temperature of the resin.
-測定条件-
 雰囲気条件:大気下
 測定範囲:-50℃~100℃
 昇温速度:10℃/分
 標準物質:空のサンプルパン
-Measurement condition-
Atmospheric condition: Atmospheric measurement range: -50 ° C to 100 ° C
Temperature rise rate: 10 ° C / min Standard substance: Empty sample pan
 その結果、実施例1~実施例13の樹脂組成物を製造する際に得られた樹脂含有溶液に含まれる樹脂のガラス転移温度(Tg)は、いずれも0℃~60℃の範囲内であった。このことから、実施例1~実施例13の樹脂組成物に含まれる樹脂のガラス転移温度(Tg)は、いずれも0℃~60℃の範囲内であることが確認された。 As a result, the glass transition temperature (Tg) of the resin contained in the resin-containing solution obtained during the production of the resin compositions of Examples 1 to 13 was in the range of 0 ° C. to 60 ° C. rice field. From this, it was confirmed that the glass transition temperature (Tg) of the resin contained in the resin compositions of Examples 1 to 13 was in the range of 0 ° C to 60 ° C.
2.樹脂の粒子の平均粒子径
 実施例1~実施例13の各樹脂組成物を製造する際に得られた各樹脂含有溶液を用いて、樹脂の粒子の平均粒子径を測定した。具体的には、下記の方法により測定した。
 樹脂含有溶液を、脱イオン水を用いて30倍に希釈し、十分に撹拌混合した後、10mm角のガラスセル中にパスツールピペットを用いて5mL採取し、これを動的光散乱光度計〔商品名:ゼータサイザー NANO-ZS90、MALVERN INSTRUMENT社〕にセットした。次いで、減衰率(Attenuator)の設定値をx8(8倍)に設定し、減衰率のCount Rateが150kCps~200kCpsになるように、樹脂含有溶液の希釈液の濃度を調整した後、測定温度25℃±1℃、及び光散乱角90°の条件で測定した結果をコンピュータ処理することにより、樹脂含有溶液中の樹脂の粒子の平均粒子径を求めた。なお、平均粒子径の値は、Z平均の値を用いた。
2. Average Particle Size of Resin Particles The average particle size of the resin particles was measured using each resin-containing solution obtained when each of the resin compositions of Examples 1 to 13 was produced. Specifically, it was measured by the following method.
The resin-containing solution was diluted 30-fold with deionized water, thoroughly stirred and mixed, and then 5 mL was collected in a 10 mm square glass cell using a Pasteur pipette, and this was collected by a dynamic light scattering photometer [ Product name: Zetasizer NANO-ZS90, MALVERN INSTRUMENT]. Next, the set value of the attenuation rate (Attenuator) is set to x8 (8 times), the concentration of the diluent of the resin-containing solution is adjusted so that the Count Rate of the attenuation rate is 150 kCps to 200 kCps, and then the measurement temperature is 25. The average particle size of the resin particles in the resin-containing solution was determined by computer-processing the results measured under the conditions of ° C. ± 1 ° C. and a light scattering angle of 90 °. As the value of the average particle size, the value of the Z average was used.
 その結果、実施例1~実施例13の樹脂組成物を製造する際に得られた樹脂含有溶液に含まれる樹脂の粒子の平均粒子径は、いずれも20nm~400nmの範囲内であった。このことから、実施例1~実施例13の樹脂組成物に含まれる樹脂の粒子の平均粒子径は、いずれも20nm~400nmの範囲内であると考えられる。 As a result, the average particle size of the resin particles contained in the resin-containing solutions obtained during the production of the resin compositions of Examples 1 to 13 was in the range of 20 nm to 400 nm. From this, it is considered that the average particle size of the resin particles contained in the resin compositions of Examples 1 to 13 is in the range of 20 nm to 400 nm.
[評価]
 実施例1~実施例13及び比較例1~比較例12の各樹脂組成物について、以下の評価を行った。結果を表1及び表2に示す。
[evaluation]
The following evaluations were carried out for each of the resin compositions of Examples 1 to 13 and Comparative Examples 1 to 12. The results are shown in Tables 1 and 2.
1.オレフィン基材に対する密着性
 樹脂組成物を、基材であるポリプロピレンフィルム[商品名:トレファン(登録商標) #40-2578、厚さ:40μm、東レ(株)]の上に、バーコーターを用いて塗工し、塗膜を形成した。なお、バーコーターは、乾燥後の膜の厚さが500nmになるように選定した。
 次いで、形成した塗膜を100℃にて1分間加熱し、乾燥させることにより、「ポリプロピレンフィルム/樹脂組成物により形成された膜」の層構成を有する試験片Xを得た。得られた試験片Xを用いて、樹脂組成物により形成された膜に対し、JIS K5600-5-6(クロスカット法)に準拠したクロスカット試験を行った。このクロスカット試験では、カット間隔を1mmとし、1mm角の正方形の格子を100個形成した。試験後、剥がれなかった格子の数を測定し、その割合を算出した。
 剥がれなかった格子の数の割合が95%以上である場合には、オレフィン基材に対する密着性に優れる膜を形成できる樹脂組成物であると判断した。剥がれなかった格子の数の割合は、100%であることが特に好ましい。
1. 1. Adhesion to olefin base material The resin composition is placed on a polypropylene film [trade name: Trefan (registered trademark) # 40-2578, thickness: 40 μm, Toray Industries, Inc.], which is the base material, using a bar coater. And applied to form a coating film. The bar coater was selected so that the thickness of the film after drying was 500 nm.
Next, the formed coating film was heated at 100 ° C. for 1 minute and dried to obtain a test piece X having a layer structure of "a film formed of a polypropylene film / resin composition". Using the obtained test piece X, a cross-cut test based on JIS K5600-5-6 (cross-cut method) was performed on a film formed of the resin composition. In this cross-cut test, the cut interval was set to 1 mm, and 100 1 mm square grids were formed. After the test, the number of lattices that did not peel off was measured, and the ratio was calculated.
When the ratio of the number of lattices that did not peel off was 95% or more, it was determined that the resin composition could form a film having excellent adhesion to the olefin base material. The ratio of the number of lattices that did not peel off is particularly preferably 100%.
2.機能層に対する易接着性
(1)UVインク層
 上記「1.オレフィン基材に対する密着性」における方法と同様の方法により、試験片Xを得た。
 次いで、得られた試験片Xのポリプロピレンフィルムとは反対側の面、すなわち、樹脂組成物により形成された膜の上に、UVインク樹脂〔商品名:ダイキュア(登録商標) MAR50、DIC(株)〕を、バーコーターを用いて塗工し、塗膜を形成した。なお、バーコーターは、乾燥後の膜の厚さが7μmになるように選定した。
 次いで、形成した塗膜を100℃にて1分間加熱した。加熱後の膜に対し、紫外線照射装置を用いて、ランプ出力160W/cmの紫外線を、積算光量が250mJ/cmとなるように照射し、膜を硬化させることにより、「ポリプロピレンフィルム/樹脂組成物により形成された膜/UVインク層」の層構成を有する試験片Yを得た。
 得られた試験片Yを用いて、UVインク層に対し、JIS K5600-5-6(クロスカット法)に準拠したクロスカット試験を行った。このクロスカット試験では、カット間隔を1mmとし、1mm角の正方形の格子を100個形成した。試験後、剥がれなかった格子の数を測定し、その割合を算出した。
 剥がれなかった格子の数の割合が80%以上である場合には、UVインク層に対する易接着性に優れる膜を形成できる樹脂組成物であると判断した。剥がれなかった格子の数の割合は、100%であることが特に好ましい。
2. Easy Adhesion to Functional Layer (1) UV Ink Layer Specimen X was obtained by the same method as in "1. Adhesion to olefin substrate" above.
Next, on the surface of the obtained test piece X opposite to the polypropylene film, that is, on the film formed by the resin composition, UV ink resin [trade name: Dicure (registered trademark) MAR50, DIC Corporation ] Was applied using a bar coater to form a coating film. The bar coater was selected so that the thickness of the film after drying was 7 μm.
Then, the formed coating film was heated at 100 ° C. for 1 minute. The heated film is irradiated with ultraviolet rays having a lamp output of 160 W / cm using an ultraviolet irradiation device so that the integrated light amount is 250 mJ / cm 2, and the film is cured to obtain a "polypropylene film / resin composition". A test piece Y having a layer structure of "a film / UV ink layer formed of an object" was obtained.
Using the obtained test piece Y, a cross-cut test based on JIS K5600-5-6 (cross-cut method) was performed on the UV ink layer. In this cross-cut test, the cut interval was set to 1 mm, and 100 1 mm square grids were formed. After the test, the number of lattices that did not peel off was measured, and the ratio was calculated.
When the ratio of the number of lattices that did not peel off was 80% or more, it was determined that the resin composition could form a film having excellent adhesiveness to the UV ink layer. The ratio of the number of lattices that did not peel off is particularly preferably 100%.
 なお、比較例4、比較例5、及び比較例10の樹脂組成物により形成された膜は、ポリプロピレンフィルムに対する密着性が非常に悪かったため、UVインク層に対する易接着性の評価試験を行うことができなかった。 Since the films formed by the resin compositions of Comparative Example 4, Comparative Example 5, and Comparative Example 10 had very poor adhesion to the polypropylene film, an evaluation test of easy adhesion to the UV ink layer could be performed. could not.
(2)ハードコート層
 上記「1.オレフィン基材に対する密着性」における方法と同様の方法により、試験片Xを得た。
 次いで、得られた試験片Xのポリプロピレンフィルムとは反対側の面、すなわち、樹脂組成物により形成された膜の上に、ハードコート樹脂〔商品名:HX-1000UV、共栄社化学(株)〕を、バーコーターを用いて塗工し、塗膜を形成した。なお、バーコーターは、乾燥後の膜の厚さが7μmになるように選定した。
 次いで、形成した塗膜を100℃にて1分間加熱した。加熱後の膜に対し、紫外線照射装置を用いて、ランプ出力160W/cmの紫外線を、積算光量が250mJ/cmとなるように照射し、膜を硬化させることにより、「ポリプロピレンフィルム/樹脂組成物により形成された膜/ハードコート層」の層構成を有する試験片Zを得た。
 得られた試験片Zを用いて、ハードコート層に対し、JIS K5600-5-6(クロスカット法)に準拠したクロスカット試験を行った。このクロスカット試験では、カット間隔を1mmとし、1mm角の正方形の格子を100個形成した。試験後、剥がれなかった格子の数を測定し、その割合を算出した。
 剥がれなかった格子の数の割合が95%以上である場合には、ハードコート層に対する易接着性に優れる膜を形成できる樹脂組成物であると判断した。剥がれなかった格子の数の割合は、100%であることが特に好ましい。
(2) Hard coat layer Specimen X was obtained by the same method as in "1. Adhesion to olefin substrate" above.
Next, a hard coat resin [trade name: HX-1000UV, Kyoeisha Chemical Co., Ltd.] was applied on the surface of the obtained test piece X opposite to the polypropylene film, that is, on the film formed of the resin composition. , A coating was formed using a bar coater. The bar coater was selected so that the thickness of the film after drying was 7 μm.
Then, the formed coating film was heated at 100 ° C. for 1 minute. The heated film is irradiated with ultraviolet rays having a lamp output of 160 W / cm using an ultraviolet irradiation device so that the integrated light amount is 250 mJ / cm 2, and the film is cured to obtain a “polypropylene film / resin composition”. A test piece Z having a layer structure of "a film / hard coat layer formed of an object" was obtained.
Using the obtained test piece Z, a cross-cut test based on JIS K5600-5-6 (cross-cut method) was performed on the hard coat layer. In this cross-cut test, the cut interval was set to 1 mm, and 100 1 mm square grids were formed. After the test, the number of lattices that did not peel off was measured, and the ratio was calculated.
When the ratio of the number of lattices that did not peel off was 95% or more, it was judged that the resin composition could form a film having excellent adhesiveness to the hard coat layer. The ratio of the number of lattices that did not peel off is particularly preferably 100%.
 なお、比較例4、比較例5、及び比較例10の樹脂組成物により形成された膜は、ポリプロピレンフィルムに対する密着性が非常に悪かったため、ハードコート層に対する易接着性の評価試験を行うことができなかった。 Since the films formed by the resin compositions of Comparative Example 4, Comparative Example 5, and Comparative Example 10 had very poor adhesion to the polypropylene film, an evaluation test of easy adhesion to the hard coat layer could be performed. could not.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 表1及び表2中、組成の欄における「-」は、該当する成分を配合していないことを意味する。表1及び表2中、組成の欄以外の欄における「-」は、該当する項目の評価を行っていないことを意味する
 表1及び表2に示す界面活性剤の配合量は、有効成分換算値である。
 表1及び表2に示す架橋剤の配合量は、固形分換算値である。
In Tables 1 and 2, "-" in the composition column means that the corresponding component is not blended. In Tables 1 and 2, "-" in the columns other than the composition column means that the corresponding item has not been evaluated. The amount of the surfactant shown in Tables 1 and 2 is converted to the active ingredient. The value.
The blending amounts of the cross-linking agents shown in Tables 1 and 2 are solid content conversion values.
 表1及び表2に記載の各成分の詳細は、以下に示すとおりである。
[単量体]
<分岐鎖を有する(メタ)アクリル単量体>
 「i-BMA」:i-ブチルメタクリレート
 「t-BA」:t-ブチルアクリレート
<脂環構造を有する(メタ)アクリル単量体>
 「CHMA」:シクロヘキシルメタクリレート
<カルボキシ基を有する単量体>
 「AA」:アクリル酸
 「MAA」:メタクリル酸
<水酸基を有する単量体>
 「N-MAM」:N-メチロールアクリルアミド
<その他の単量体>
 「MMA」:メチルメタクリレート(メタクリル酸アルキルエステル単量体)
 「EA」:エチルアクリレート(アクリル酸アルキルエステル単量体)
 「n-BMA」:n-ブチルメタクリレート(メタクリル酸アルキルエステル単量体)
Details of each component shown in Tables 1 and 2 are as shown below.
[Monomer]
<(Meta) acrylic monomer with branched chain>
"I-BMA": i-butyl methacrylate "t-BA": t-butyl acrylate <(meth) acrylic monomer having an alicyclic structure>
"CHMA": Cyclohexylmethacrylate <monomer having a carboxy group>
"AA": Acrylic acid "MAA": Methacrylic acid <Monomer having a hydroxyl group>
"N-MAM": N-methylolacrylamide <other monomers>
"MMA": Methyl methacrylate (methacrylic acid alkyl ester monomer)
"EA": ethyl acrylate (acrylic acid alkyl ester monomer)
"N-BMA": n-butyl methacrylate (methacrylic acid alkyl ester monomer)
[反応性界面活性剤]
<アニオン型>
 「アクアロン KH-10」[商品名、有効成分:ポリオキシエチレン-1-(アリルオキシメチル)アルキルエーテル硫酸エステルアンモニウム〔オキシエチレン基の平均付加モル数:10〕、有効成分濃度:99質量%、第一工業製薬(株)]
 「アクアロン AR-10」[商品名、有効成分:ポリオキシエチレンスチレン化プロペニルフェニルエーテル硫酸エステルアンモニウム〔オキシエチレン基の平均付加モル数:10〕、有効成分濃度:99質量%、第一工業製薬(株)]
 上記「アクアロン」は、登録商標である。
[Reactive surfactant]
<Anion type>
"Aqualon KH-10" [trade name, active ingredient: polyoxyethylene-1- (allyloxymethyl) alkyl ether sulfate ammonium [average number of moles of oxyethylene group added: 10], active ingredient concentration: 99% by mass, Daiichi Kogyo Seiyaku Co., Ltd.]
"Aqualon AR-10" [trade name, active ingredient: polyoxyethylene styrenated propenylphenyl ether sulfate ammonium [average number of moles of oxyethylene group added: 10], active ingredient concentration: 99% by mass, Daiichi Kogyo Seiyaku Co., Ltd. ( stock)]
The above "Aqualon" is a registered trademark.
<特定ノニオン型>
 「アデカリアソープ ER-30」[商品名、有効成分:ポリオキシエチレン-1-(アリルオキシメチル)アルキルエーテル〔オキシエチレン基の平均付加モル数:30〕、有効成分濃度:65質量%、式(1)で表されるノニオン型反応性界面活性剤、(株)ADEKA]
 「アクアロン AN-10」[商品名、オキシエチレン基の平均付加モル数:10、第一工業製薬(株)]
 「アクアロン AN-30」[商品名、オキシエチレン基の平均付加モル数:30、第一工業製薬(株)]
 上記「アデカリアソープ」及び「アクアロン」は、いずれも登録商標である。
<Specific nonion type>
"Adecaria Soap ER-30" [trade name, active ingredient: polyoxyethylene-1- (allyloxymethyl) alkyl ether [average number of moles of oxyethylene group added: 30], active ingredient concentration: 65% by mass, formula Nonionic reactive surfactant represented by (1), ADEKA Corporation]
"Aqualon AN-10" [Product name, average number of moles of oxyethylene group added: 10, Dai-ichi Kogyo Seiyaku Co., Ltd.]
"Aqualon AN-30" [Product name, average number of moles of oxyethylene group added: 30, Dai-ichi Kogyo Seiyaku Co., Ltd.]
The above "Adecaria Soap" and "Aqualon" are both registered trademarks.
[非反応性界面活性剤]
<アニオン型>
 「ネオペレックス G-65」[商品名、有効成分:ドデシルベンゼンスルホン酸ナトリウム、有効成分濃度:65質量%、花王(株)]
<ノニオン型>
 「ノイゲン EA-177」[商品名、有効成分:ポリオキシエチレンスチレン化フェニルエーテル〔オキシエチレン基の平均付加モル数:20〕、有効成分濃度量:100質量%、第一工業製薬(株)]
 「ノイゲン EA-197D」[商品名、有効成分:ポリオキシエチレン化フェニルエーテル、有効成分濃度:60質量%、第一工業製薬(株)]
 上記「ネオペレックス」及び「ノイゲン」は、いずれも登録商標である。
[Non-reactive surfactant]
<Anion type>
"Neoperex G-65" [Product name, active ingredient: sodium dodecylbenzenesulfonate, active ingredient concentration: 65% by mass, Kao Corporation]
<Nonion type>
"Neugen EA-177" [Product name, active ingredient: polyoxyethylene styrenated phenyl ether [average number of moles of oxyethylene group added: 20], active ingredient concentration: 100% by mass, Daiichi Kogyo Seiyaku Co., Ltd.]
"Neugen EA-197D" [Product name, active ingredient: polyoxyethylene phenyl ether, active ingredient concentration: 60% by mass, Dai-ichi Kogyo Seiyaku Co., Ltd.]
The above "Neoperex" and "Neugen" are both registered trademarks.
[架橋剤]
<イソシアネート系架橋剤>
 「タケネート WD-725」[商品名、水分散型イソシアネート系架橋剤、ヘキサメチレンジイソシアネート、固形分濃度:100質量%、イソシアネート基の含有率:15.96質量%、三井化学(株)]
 「デュラネート WL70-100」[商品名、水分散型イソシアネート系架橋剤、ヘキサメチレンジイソシアネート、固形分濃度:100質量%、イソシアネート基の含有率:15.5質量%、旭化成(株)]
<オキサゾリン系架橋剤>
 「エポクロス WS-500」[商品名、固形分濃度:39質量%、(株)日本触媒]
<エポキシ系架橋剤>
 「デナコール EX-810」[商品名、固形分濃度:100質量%、ナガセケムテックス(株)]
 上記「タケネート」、「デュラネート」、「エポクロス」、及び「デナコール」は、いずれも登録商標である。
[Crosslinking agent]
<Isocyanate cross-linking agent>
"Takenate WD-725" [Product name, water-dispersed isocyanate-based cross-linking agent, hexamethylene diisocyanate, solid content concentration: 100% by mass, isocyanate group content: 15.96% by mass, Mitsui Chemicals, Inc.]
"Duranate WL70-100" [Product name, water-dispersed isocyanate-based cross-linking agent, hexamethylene diisocyanate, solid content concentration: 100% by mass, isocyanate group content: 15.5% by mass, Asahi Kasei Co., Ltd.]
<Oxazoline-based cross-linking agent>
"Epocross WS-500" [Product name, solid content concentration: 39% by mass, Nippon Shokubai Co., Ltd.]
<Epoxy cross-linking agent>
"Denacol EX-810" [Product name, solid content concentration: 100% by mass, Nagase ChemteX Corporation]
The above-mentioned "Takenate", "Duranate", "Epocross", and "Denacol" are all registered trademarks.
 表1に示すように、実施例1~実施例13の樹脂組成物により形成された膜は、ポリオレフィン基材に対する密着性に優れていた。また、実施例1~実施例13の樹脂組成物により形成された膜は、UVインク層及びハードコート層のいずれの機能層に対しても、優れた易接着性を示した。 As shown in Table 1, the films formed by the resin compositions of Examples 1 to 13 were excellent in adhesion to the polyolefin substrate. Further, the films formed by the resin compositions of Examples 1 to 13 showed excellent easy adhesiveness to both the functional layers of the UV ink layer and the hard coat layer.
 一方、表2に示すように、比較例1~比較例12の樹脂組成物により形成された膜は、ポリオレフィン基材に対する密着性及び機能層に対する易接着性の少なくとも一方が劣っていた。 On the other hand, as shown in Table 2, the films formed by the resin compositions of Comparative Examples 1 to 12 were inferior in at least one of the adhesion to the polyolefin base material and the easy adhesion to the functional layer.
 2020年2月18日に出願された日本国特許出願2020-025662号の開示は、その全体が参照により本明細書に取り込まれる。
 本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的に、かつ、個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
The disclosure of Japanese Patent Application No. 2020-025662 filed on February 18, 2020 is incorporated herein by reference in its entirety.
All documents, patent applications, and technical standards described herein are the same as if the individual documents, patent applications, and technical standards were specifically and individually stated to be incorporated by reference. To the extent, it is incorporated by reference herein.

Claims (9)

  1.  分岐構造及び脂環構造の少なくとも一方の構造を含む基を有する(メタ)アクリル単量体に由来する構成単位(A)と、カルボキシ基及び水酸基の少なくとも一方を有する単量体に由来する構成単位(B)と、水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤に由来する構成単位(C)と、を含み、前記構成単位(A)の含有率が、全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して65質量%以上である樹脂の粒子と、
     イソシアネート系架橋剤と、
     水と、を含有し、
     前記樹脂中のカルボキシ基及び水酸基の合計モル数に対する、前記イソシアネート系架橋剤中のイソシアネート基のモル数の比が、0.30以上であるポリオレフィン基材コーティング用樹脂組成物。
    A structural unit (A) derived from a (meth) acrylic monomer having a group containing at least one of a branched structure and an alicyclic structure, and a structural unit derived from a monomer having at least one of a carboxy group and a hydroxyl group. (B) and a structural unit (C) derived from a nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond, and the content of the structural unit (A). However, all structural units [however, structural units derived from reactive surfactants are excluded. ] With respect to 65% by mass or more of the resin particles,
    Isocyanate cross-linking agent and
    Contains water,
    A resin composition for coating a polyolefin base material, wherein the ratio of the number of moles of isocyanate groups in the isocyanate-based cross-linking agent to the total number of moles of carboxy groups and hydroxyl groups in the resin is 0.30 or more.
  2.  前記イソシアネート系架橋剤が、水分散型イソシアネート系架橋剤、及び、解離温度が100℃以下であるブロックイソシアネート系架橋剤からなる群より選ばれる少なくとも1種である請求項1に記載のポリオレフィン基材コーティング用樹脂組成物。 The polyolefin substrate according to claim 1, wherein the isocyanate-based cross-linking agent is at least one selected from the group consisting of an aqueous dispersion-type isocyanate-based cross-linking agent and a blocked isocyanate-based cross-linking agent having a dissociation temperature of 100 ° C. or lower. Resin composition for coating.
  3.  前記ノニオン型反応性界面活性剤における前記オキシアルキレン基の平均付加モル数が、5以上40以下の範囲である請求項1又は請求項2に記載のポリオレフィン基材コーティング用樹脂組成物。 The resin composition for coating a polyolefin base material according to claim 1 or 2, wherein the average number of moles of the oxyalkylene group added in the nonionic reactive surfactant is in the range of 5 or more and 40 or less.
  4.  前記分岐構造を含む基を有する(メタ)アクリル単量体が、i-ブチルメタクリレート及びt-ブチルアクリレートの少なくとも一方である請求項1~請求項3のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。 The polyolefin base material coating according to any one of claims 1 to 3, wherein the (meth) acrylic monomer having a group containing the branched structure is at least one of i-butyl methacrylate and t-butyl acrylate. Resin composition for use.
  5.  前記脂環構造を含む基を有する(メタ)アクリル単量体が、シクロヘキシルメタクリレートである請求項1~請求項4のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。 The resin composition for coating a polyolefin base material according to any one of claims 1 to 4, wherein the (meth) acrylic monomer having a group containing the alicyclic structure is cyclohexyl methacrylate.
  6.  前記構成単位(B)が、N-メチロールアクリルアミドに由来する構成単位を含む請求項1~請求項5のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。 The resin composition for coating a polyolefin base material according to any one of claims 1 to 5, wherein the structural unit (B) contains a structural unit derived from N-methylolacrylamide.
  7.  前記水酸基、オキシアルキレン基、及びエチレン性不飽和二重結合を有するノニオン型反応性界面活性剤が、下記式(1)で表されるノニオン型反応性界面活性剤である請求項1~請求項6のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。
    Figure JPOXMLDOC01-appb-C000001

     式(1)中、R1bは、炭素数6~24の脂肪族アルキル基を表し、X1bは、水素原子を表す。n3は、オキシエチレン基の平均付加モル数を表し、5~50の整数を表す。
    Claims 1 to claim that the nonionic reactive surfactant having a hydroxyl group, an oxyalkylene group, and an ethylenically unsaturated double bond is a nonionic reactive surfactant represented by the following formula (1). 6. The resin composition for coating a polyolefin base material according to any one of 6.
    Figure JPOXMLDOC01-appb-C000001

    In the formula (1), R 1b represents an aliphatic alkyl group having 6 to 24 carbon atoms, and X 1b represents a hydrogen atom. n3 represents the average number of moles of oxyethylene groups added and represents an integer of 5 to 50.
  8.  前記樹脂における前記構成単位(B)の含有率が、前記樹脂の全構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕に対して、1質量%以上10質量%以下の範囲である請求項1~請求項7のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。 The content of the structural unit (B) in the resin is the total structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The resin composition for coating a polyolefin base material according to any one of claims 1 to 7, which is in the range of 1% by mass or more and 10% by mass or less.
  9.  前記樹脂における前記構成単位(C)の含有量が、前記樹脂の構成単位〔但し、反応性界面活性剤に由来する構成単位を除く。〕の合計100質量部に対して、4.9質量部以上27.5質量部以下の範囲である請求項1~請求項8のいずれか1項に記載のポリオレフィン基材コーティング用樹脂組成物。 The content of the structural unit (C) in the resin is the structural unit of the resin [however, the structural unit derived from the reactive surfactant is excluded. ], The resin composition for coating a polyolefin base material according to any one of claims 1 to 8, which is in the range of 4.9 parts by mass or more and 27.5 parts by mass or less with respect to a total of 100 parts by mass.
PCT/JP2021/003349 2020-02-18 2021-01-29 Resin composition for coating polyolefin substrate WO2021166602A1 (en)

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JP2015183138A (en) * 2014-03-25 2015-10-22 旭化成ケミカルズ株式会社 Latex, aqueous coating composition and molded body
JP2015214600A (en) * 2014-05-07 2015-12-03 旭化成ケミカルズ株式会社 Latex, aqueous coating composition, and molding
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