WO2021159428A1 - Filter material accurate cutting device - Google Patents

Filter material accurate cutting device Download PDF

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Publication number
WO2021159428A1
WO2021159428A1 PCT/CN2020/075179 CN2020075179W WO2021159428A1 WO 2021159428 A1 WO2021159428 A1 WO 2021159428A1 CN 2020075179 W CN2020075179 W CN 2020075179W WO 2021159428 A1 WO2021159428 A1 WO 2021159428A1
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WIPO (PCT)
Prior art keywords
cooling
box
main body
plate
filter
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PCT/CN2020/075179
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French (fr)
Chinese (zh)
Inventor
胡美连
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苏州辉华新材料科技有限公司
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Application filed by 苏州辉华新材料科技有限公司 filed Critical 苏州辉华新材料科技有限公司
Priority to DE212020000003.4U priority Critical patent/DE212020000003U1/en
Priority to PCT/CN2020/075179 priority patent/WO2021159428A1/en
Publication of WO2021159428A1 publication Critical patent/WO2021159428A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/12Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
    • B23K26/127Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an enclosure

Definitions

  • the utility model relates to the field of filter material processing equipment, in particular to a filter material precision cutting equipment.
  • the filter material is made of multiple materials, using an imported automatic welding machine, and it is made by hot melting, which improves the production process of the old-style filter bag in the past and changes the old-style filter bag.
  • There is no divider screen in the bag and the air supply of the filter bag is more even, the resistance is smaller, and the efficiency is higher.
  • Special non-woven fabric filter material using incremental structure filter cotton, reasonable structure, lower resistance, stable performance, reusable after cleaning, unique structure and wide range of effects, filter material cutting equipment is a kind of equipment for cutting filter materials.
  • the present invention proposes a precise cutting equipment for filter material.
  • a cooling plate, a cooling box and a cooling fan By providing a cooling plate, a cooling box and a cooling fan, the filter material after cutting is transferred to the bottom of the cooling plate, and the inside of the cooling box
  • the cooler works to cool the cooling liquid and circulates it to the cooling pipe by a water pump.
  • the electric push rod pushes the cooling plate from the bottom to compress the cutting part to cool it, while the heat-absorbing plate absorbs heat from the bottom of the cutting part while being transported.
  • the middle air nozzle sprays the cold air transmitted by the cooling fan to the surface of the filter material, which can quickly and accurately cool the cutting part of the filter material, avoiding the cutting part from being rolled or deformed after cutting, and ensuring the quality of the product.
  • the utility model provides a filter material precision cutting equipment, which includes a main body, a transmission panel is arranged inside the main body, a cutting groove is arranged inside the transmission panel, a lifting plate is arranged on the top of the cutting groove, and a laser generator is arranged on the bottom surface of the lifting plate.
  • the inside of the generator is connected with a laser cutting head through a transmission cable. Both sides of the laser generator are equipped with pressure plates.
  • One side of the laser generator is equipped with a cooling plate.
  • the bottom of the cooling plate is equipped with a cooling box. The cooling box is arranged at the bottom of the transmission panel.
  • the filter box is connected with the main body, one side of the filter box is equipped with a cooler, the front surface of the main body is equipped with a control panel, the inside of the control panel is equipped with a PLC controller, and the surface of the control panel is equipped with a touch screen.
  • the two sides of the main body are provided with an inlet and an outlet respectively, the inlet and the outlet are arranged on both sides of the transmission panel, the top of the inner wall of the main body is provided with a detection board, and the bottom surface of the detection board is uniformly provided with ultrasonic ranging
  • the sensor and infrared sensor, the output end of the ultrasonic ranging sensor and the infrared sensor are connected with the input end of the PLC controller.
  • both the front and rear surfaces of the transmission panel are provided with side plates, the side plates are arranged on the outside of the cooling plate, and the top surface of the side plates is evenly provided with air nozzles, and the air nozzles are connected with the air cooler through the ventilation pipe.
  • first hydraulic lifting rods are evenly arranged between the lifting plate and the main body, and second hydraulic lifting rods are evenly arranged between the pressing plate and the main body.
  • electric push rods are evenly arranged between the cooling plate and the main body, cooling pipes are arranged inside the cooling plate, water inlets and water outlets are arranged on both sides of the cooling pipes, and attachment plates are provided on the bottom surface of the electric push rods.
  • the inside of the cooling box is filled with cooling liquid
  • the bottom of the cooling box is evenly provided with a refrigerator
  • the outside of the cooling box is provided with a water pump
  • the water inlet and outlet are respectively connected with the refrigerator and the cooling box
  • the top surface of the cooling box is provided with a heat absorption plate .
  • the bottom surface of the filter box is provided with an air inlet, the air inlet is arranged inside the main body, a filter screen and an activated carbon adsorption layer are respectively arranged inside the filter box, a storage box is arranged on the top of the inner wall of the filter box, and the inside of the storage box is filled with fresh air
  • the inner surface of the storage box is provided with a spray nozzle, and the top surface of the filter box is provided with an air outlet.
  • the cut filter material is transferred to the bottom of the cooling plate.
  • the cooler in the cooling box works to cool the cooling liquid and circulates it to the cooling pipe by the water pump, electric push rod Push the cooling plate from the bottom to compress the cutting part to cool, while the heat absorption plate absorbs heat from the bottom of the cutting part, and at the same time, the air nozzle sprays the cold air transmitted by the cooler to the surface of the filter material during the transmission process, which can affect the filter material Fast and precise cooling of the cutting part to avoid rolling or deformation after cutting, ensuring the quality of the product;
  • the pressure plate, detection plate and filter box are equipped with multiple sensors at the bottom of the detection plate to accurately position the type of filter material and the required cutting position. After reaching the designated position, the second hydraulic lifting rod pushes the pressure plate from both sides of the cutting position. The whole is compressed, and then the first hydraulic lifting rod pushes the lifting plate to move downward, and the laser generator and laser cutting head accurately cut the filter material.
  • the gas generated during the cutting process enters the filter box through the air inlet, and the spray nozzle sprays
  • the air freshener filters and deodorizes the gas, and then discharges it from the air outlet, which solves the problem of unpleasant odors that are likely to occur during the cutting process.
  • Figure 1 is a schematic diagram of the overall structure of a filter material precision cutting device proposed by the utility model.
  • Figure 2 is a cross-sectional view of the main body of a filter material precision cutting device proposed by the utility model.
  • Figure 3 is a schematic diagram of the filter box structure of a filter material precision cutting device proposed by the utility model.
  • the filter material precision cutting equipment proposed by the present invention includes a main body 1, a transmission panel 2 is provided inside the main body 1, and a cutting groove 21 is provided inside the transmission panel 2, and the top of the cutting groove 21 is provided
  • Lifting plate 3 the bottom surface of the lifting plate 3 is provided with a laser generator 4, the inside of the laser generator 4 is connected with a laser cutting head 41 through a transmission cable, both sides of the laser generator 4 are provided with a pressing plate 5, and the laser generator 4 side
  • a cooling plate 6 is provided.
  • the bottom of the cooling plate 6 is provided with a cooling box 7, and the cooling box 7 is provided at the bottom of the transmission panel 2.
  • a filter box 8 is provided on the top surface of the main body 1.
  • There is an air cooler 9, a control panel 91 is provided on the front surface of the main body 1, a PLC controller is provided inside the control panel 91, and a touch screen is provided on the surface of the control panel 91.
  • the filter material enters the transmission panel 2 from the inlet 11, and after reaching the designated position, the second hydraulic lifting rod 51 pushes the pressing plate 5 to compress the whole by both sides of the cutting part, and then the first hydraulic lifting rod 31 pushes the lifting plate 3 Move down, the laser generator 4 and the laser cutting head 41 will accurately cut the filter material.
  • the gas generated during the cutting process enters the filter box 8 through the air inlet 81 for deodorization.
  • the filter material is transferred to cooling.
  • the refrigerator 71 in the cooling box 7 works to cool the coolant and circulates it to the cooling pipe 62 by the water pump 72. The top and bottom are cooled and shaped respectively.
  • the jet nozzle 23 is filtered during the transmission process.
  • the surface of the material sprays the cold air transmitted by the air cooler 9 to quickly and accurately cool the cutting part of the filter material, avoiding the cutting part from being rolled or deformed after being cut, and ensuring the quality of the product.
  • the two sides of the main body 1 are provided with an inlet 11 and an outlet 12 respectively.
  • the inlet 11 and the outlet 12 are arranged on both sides of the transmission panel 2, and the top of the inner wall of the main body 1 is provided with an inlet 11 and an outlet 12.
  • the detection board 13, the bottom surface of the detection board 13 is uniformly provided with an ultrasonic ranging sensor and an infrared sensor, and the output ends of the ultrasonic ranging sensor and the infrared sensor are connected with the input end of the PLC controller.
  • the PLC controller model is set to s7-300
  • the ultrasonic distance measuring sensor model is set to PC-UB500
  • the infrared sensor model is set to RE200B
  • the multiple sensors at the bottom of the board 13 are used to detect the model of the filter material and the required cutting. Precise positioning of parts.
  • both the front and rear surfaces of the transmission panel 2 are provided with side plates 22, the side plates 22 are arranged outside the cooling plate 6, and the top surface of the side plates 22 are evenly provided with air nozzles 23. It communicates with the air cooler 9 through a vent pipe.
  • the air nozzle 23 sprays the cold air transmitted by the air cooler 9 to the surface of the filter material, which can quickly and accurately cool the cut part of the filter material.
  • first hydraulic lifting rods 31 are evenly provided between the lifting plate 3 and the main body 1
  • second hydraulic lifting rods 51 are evenly provided between the pressing plate 5 and the main body 1.
  • the second hydraulic lifting rod 51 pushes the pressing plate 5 to compress the whole body from both sides of the cutting part, and then the first hydraulic lifting rod 31 pushes the lifting plate 3 to move downward, and the laser generator 4 and the laser The cutting head 41 accurately cuts the filter material.
  • electric push rods 61 are evenly arranged between the cooling plate 6 and the main body 1, and cooling pipes 62 are arranged inside the cooling plate 6.
  • the bottom surface of the push rod 61 is provided with an attachment plate.
  • the electric push rod 61 pushes the cooling plate 6 from the bottom to compress the cutting part for cooling.
  • the inside of the cooling box 7 is filled with cooling liquid
  • the bottom of the cooling box 7 is uniformly provided with a refrigerator 71
  • the outside of the cooling box 7 is provided with a water pump 72.
  • the tank 7 is connected, and the top surface of the cooling tank 7 is provided with a heat absorbing plate 73.
  • the refrigerator 71 in the cooling box 7 works to cool the coolant and circulates it to the cooling pipe 62 by the water pump 72, while the heat absorption plate 73 absorbs heat from the bottom of the cutting part.
  • the bottom surface of the filter box 8 is provided with an air inlet 81, which is arranged inside the main body 1, and the filter box 8 is provided with a filter screen 82 and an activated carbon adsorption layer 83, respectively, and the filter box 8
  • a storage box 84 is provided on the top of the inner wall, and the inside of the storage box 84 is filled with air freshener.
  • the inner surface of the storage box 84 is provided with a spray nozzle 85, and the top surface of the filter box 8 is provided with an air outlet 86.
  • the gas generated in the cutting process enters the filter box 8 through the air inlet 81, and the spray nozzle 85 sprays air freshener to filter and deodorize the gas, and then is discharged from the air outlet 86, which solves the problem of Prone to the problem of unpleasant smell.

Abstract

A filter material accurate cutting device, comprising a main body (1). A transmission panel (2) is provided in the main body (1); a cutting groove (21) is formed in the transmission panel (2); a lifting plate (3) is provided at the top of the cutting groove (21); a laser generator (4) is provided on the bottom surface of the lifting plate (3); the inner side of the laser generator (4) is connected to a laser cutting head (41) by means of a transmission cable; the two sides of the laser generator (4) both are provided with pressing plates (5); one side of the laser generator (4) is provided with a cooling plate (6); the bottom of the cooling plate (6) is provided with a cooling box (7); and the cooling box (7) is provided at the bottom of the transmission panel (2). The cooling plate, the cooling box, and an air cooler are arranged on the filter material accurate cutting device; a refrigerator in the cooling box works to refrigerate a cooling liquid, and then the cooling liquid is circularly conveyed into a cooling pipe by means of a water pump; an electric push rod pushes the cooling plate to press a cutting portion from the bottom for cooling, and meanwhile, a heat absorbing plate absorbs the heat of the cutting portion from the bottom, and an air nozzle blows cold air transmitted by the air cooler to the surface of a filter material, and thus, the cutting portion of the filter material can be rapidly and accurately cooled, thereby avoiding the cutting portion from being rolled up or deformed after being cut.

Description

一种过滤材料精确切割设备Precision cutting equipment for filter material 技术领域Technical field
本实用新型涉及过滤材料加工设备领域,尤其涉及一种过滤材料精确切割设备。The utility model relates to the field of filter material processing equipment, in particular to a filter material precision cutting equipment.
背景技术Background technique
过滤材料采用多重材料,利用进口自动熔接机,热熔而成,改良了过去旧式过滤袋的生产工艺,改变可旧式过滤袋。袋中无分流隔网的状况,滤袋送风更均匀,阻力更小,效率更高。使袋式过滤器的安装更快捷,所制成的过滤器平整、美观、实用,性能稳定可清洗。特制无纺布滤料,采用递增结构滤棉,结构合理,阻力更小,性能稳定,清洗后可重复使用,结构独特效用广泛,过滤材料的切割设备是切割过滤材料的一种设备。The filter material is made of multiple materials, using an imported automatic welding machine, and it is made by hot melting, which improves the production process of the old-style filter bag in the past and changes the old-style filter bag. There is no divider screen in the bag, and the air supply of the filter bag is more even, the resistance is smaller, and the efficiency is higher. Make the installation of the bag filter faster, the made filter is flat, beautiful, practical, stable and cleanable. Special non-woven fabric filter material, using incremental structure filter cotton, reasonable structure, lower resistance, stable performance, reusable after cleaning, unique structure and wide range of effects, filter material cutting equipment is a kind of equipment for cutting filter materials.
现有的过滤材料切割设备在切割后材料切割位置容易发生形变导致影响产品质量,而且在切割过程中会产生较为难闻的气味,影响车间内工人的工作和身心健康,因此,发明一种过滤材料精确切割设备很有必要。Existing filter material cutting equipment is prone to deformation at the material cutting position after cutting, which affects product quality, and produces a relatively unpleasant smell during the cutting process, which affects the work and physical and mental health of workers in the workshop. Therefore, a filter is invented Equipment for precise cutting of materials is necessary.
实用新型内容Utility model content
(一)实用新型目的(1) Purpose of utility model
为解决背景技术中存在的技术问题,本实用新型提出一种过滤材料精确切割设备,通过设有冷却板、冷却箱和冷风机,切割完成后的过滤材料传输至冷却板底部,冷却箱内的制冷器工作将冷却液制冷后并由水泵循环输送至冷却管内,电动推杆推动冷却板由底部压紧切割部位进行冷却,同时吸热板由底部对切割部位进行吸热,同时在传输的过程中喷气嘴向过滤材料表面喷出冷风机工作传输的冷风,能够对过滤材料的切割部位进行快速精确的冷却工作,避免切 割部位切割后卷起或形变,保证了产品的质量。In order to solve the technical problems existing in the background technology, the present invention proposes a precise cutting equipment for filter material. By providing a cooling plate, a cooling box and a cooling fan, the filter material after cutting is transferred to the bottom of the cooling plate, and the inside of the cooling box The cooler works to cool the cooling liquid and circulates it to the cooling pipe by a water pump. The electric push rod pushes the cooling plate from the bottom to compress the cutting part to cool it, while the heat-absorbing plate absorbs heat from the bottom of the cutting part while being transported. The middle air nozzle sprays the cold air transmitted by the cooling fan to the surface of the filter material, which can quickly and accurately cool the cutting part of the filter material, avoiding the cutting part from being rolled or deformed after cutting, and ensuring the quality of the product.
(二)技术方案(2) Technical solution
本实用新型提供了一种过滤材料精确切割设备,包括主体,主体内部设有传输面板,传输面板内部设有切割槽,切割槽顶部设有升降板,升降板底部表面设有激光发生器,激光发生器内侧通过传输线缆连接有激光切割头,激光发生器两侧均设有压板,激光发生器一侧设有冷却板,冷却板底部设有冷却箱,冷却箱设置于传输面板底部,主体顶部表面设有过滤箱,过滤箱与主体连通,过滤箱一侧设有冷风机,主体前侧表面设有控制面板,控制面板内部设有PLC控制器,控制面板表面设有触控屏。The utility model provides a filter material precision cutting equipment, which includes a main body, a transmission panel is arranged inside the main body, a cutting groove is arranged inside the transmission panel, a lifting plate is arranged on the top of the cutting groove, and a laser generator is arranged on the bottom surface of the lifting plate. The inside of the generator is connected with a laser cutting head through a transmission cable. Both sides of the laser generator are equipped with pressure plates. One side of the laser generator is equipped with a cooling plate. The bottom of the cooling plate is equipped with a cooling box. The cooling box is arranged at the bottom of the transmission panel. There is a filter box on the top surface, the filter box is connected with the main body, one side of the filter box is equipped with a cooler, the front surface of the main body is equipped with a control panel, the inside of the control panel is equipped with a PLC controller, and the surface of the control panel is equipped with a touch screen.
优选的,主体两侧表面分别设有入料口和出料口,入料口和出料口设置于传输面板两侧,主体内壁顶部设有检测板,检测板底部表面均匀设有超声波测距传感器和红外传感,超声波测距传感器和红外传感器输出端与PLC控制器输入端连接。Preferably, the two sides of the main body are provided with an inlet and an outlet respectively, the inlet and the outlet are arranged on both sides of the transmission panel, the top of the inner wall of the main body is provided with a detection board, and the bottom surface of the detection board is uniformly provided with ultrasonic ranging The sensor and infrared sensor, the output end of the ultrasonic ranging sensor and the infrared sensor are connected with the input end of the PLC controller.
优选的,传输面板前侧和后侧表面均设有侧板,侧板设置于冷却板外侧,侧板顶部表面均匀设有喷气嘴,喷气嘴通过通气管与冷风机连通。Preferably, both the front and rear surfaces of the transmission panel are provided with side plates, the side plates are arranged on the outside of the cooling plate, and the top surface of the side plates is evenly provided with air nozzles, and the air nozzles are connected with the air cooler through the ventilation pipe.
优选的,升降板与主体之间均匀设有第一液压升降杆,压板与主体之间均匀设有第二液压升降杆。Preferably, first hydraulic lifting rods are evenly arranged between the lifting plate and the main body, and second hydraulic lifting rods are evenly arranged between the pressing plate and the main body.
优选的,冷却板与主体之间均匀设有电动推杆,冷却板内部设有冷却管,冷却管两侧分别设有进水口和出水口,电动推杆底部表面设有贴附板。Preferably, electric push rods are evenly arranged between the cooling plate and the main body, cooling pipes are arranged inside the cooling plate, water inlets and water outlets are arranged on both sides of the cooling pipes, and attachment plates are provided on the bottom surface of the electric push rods.
优选的,冷却箱内部填充有冷却液,冷却箱底部均匀设有制冷器,冷却箱外侧设有水泵,进水口和出水口分别与制冷器和冷却箱连通,冷却箱顶部表面设有吸热板。Preferably, the inside of the cooling box is filled with cooling liquid, the bottom of the cooling box is evenly provided with a refrigerator, the outside of the cooling box is provided with a water pump, the water inlet and outlet are respectively connected with the refrigerator and the cooling box, and the top surface of the cooling box is provided with a heat absorption plate .
优选的,过滤箱底部表面设有进气口,进气口设置于主体内部,过滤箱内 部分别设有过滤网和活性炭吸附层,过滤箱内壁顶部设有存储箱,存储箱内部填充有空气清新剂,存储箱内侧表面设有喷雾嘴,过滤箱顶部表面设有出气口。Preferably, the bottom surface of the filter box is provided with an air inlet, the air inlet is arranged inside the main body, a filter screen and an activated carbon adsorption layer are respectively arranged inside the filter box, a storage box is arranged on the top of the inner wall of the filter box, and the inside of the storage box is filled with fresh air The inner surface of the storage box is provided with a spray nozzle, and the top surface of the filter box is provided with an air outlet.
与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:Compared with the prior art, the above-mentioned technical solution of the present invention has the following beneficial technical effects:
1、通过设有冷却板、冷却箱和冷风机,切割完成后的过滤材料传输至冷却板底部,冷却箱内的制冷器工作将冷却液制冷后并由水泵循环输送至冷却管内,电动推杆推动冷却板由底部压紧切割部位进行冷却,同时吸热板由底部对切割部位进行吸热,同时在传输的过程中喷气嘴向过滤材料表面喷出冷风机工作传输的冷风,能够对过滤材料的切割部位进行快速精确的冷却工作,避免切割部位切割后卷起或形变,保证了产品的质量;1. With the cooling plate, cooling box and air cooler, the cut filter material is transferred to the bottom of the cooling plate. The cooler in the cooling box works to cool the cooling liquid and circulates it to the cooling pipe by the water pump, electric push rod Push the cooling plate from the bottom to compress the cutting part to cool, while the heat absorption plate absorbs heat from the bottom of the cutting part, and at the same time, the air nozzle sprays the cold air transmitted by the cooler to the surface of the filter material during the transmission process, which can affect the filter material Fast and precise cooling of the cutting part to avoid rolling or deformation after cutting, ensuring the quality of the product;
2、通过设有压板、检测板和过滤箱,检测板底部的多个传感器对过滤材料的型号和所需切割部位进行精确定位,到达指定位置后第二液压升降杆推动压板由切割部位两侧将整体压紧,随后第一液压升降杆推动升降板向下移动,由激光发生器和激光切割头对过滤材料进行精确切割,切割过程中产生的气体通过进气口进入过滤箱,喷雾嘴喷出空气清新剂对气体进行过滤和除味,随后再由出气口排出,解决了切割过程中容易出现较难闻气味的问题。2. The pressure plate, detection plate and filter box are equipped with multiple sensors at the bottom of the detection plate to accurately position the type of filter material and the required cutting position. After reaching the designated position, the second hydraulic lifting rod pushes the pressure plate from both sides of the cutting position. The whole is compressed, and then the first hydraulic lifting rod pushes the lifting plate to move downward, and the laser generator and laser cutting head accurately cut the filter material. The gas generated during the cutting process enters the filter box through the air inlet, and the spray nozzle sprays The air freshener filters and deodorizes the gas, and then discharges it from the air outlet, which solves the problem of unpleasant odors that are likely to occur during the cutting process.
附图说明Description of the drawings
图1为本实用新型提出的一种过滤材料精确切割设备的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a filter material precision cutting device proposed by the utility model.
图2为本实用新型提出的一种过滤材料精确切割设备的主体剖视图。Figure 2 is a cross-sectional view of the main body of a filter material precision cutting device proposed by the utility model.
图3为本实用新型提出的一种过滤材料精确切割设备的过滤箱结构示意图。Figure 3 is a schematic diagram of the filter box structure of a filter material precision cutting device proposed by the utility model.
附图标记:1、主体;11、入料口;12、出料口;13、检测板;2、传输面板;21、切割槽;22、侧板;23、喷气嘴;3、升降板;31、第一液压升降杆;4、激光发生器;41、激光切割头;5、压板;51、第二液压升降杆;6、冷却板;61、电动推杆;62、冷却管;7、冷却箱;71、制冷器;72、水泵;73、吸热板; 8、过滤箱;81、进气口;82、过滤网;83、活性炭吸附层;84、存储箱;85、喷雾嘴;86、出气口;9、冷风机;91、控制面板。Reference signs: 1, main body; 11, feed port; 12, discharge port; 13, detection board; 2, transmission panel; 21, cutting groove; 22, side board; 23, air nozzle; 3, lift board; 31. The first hydraulic lift rod; 4. Laser generator; 41. Laser cutting head; 5. Press plate; 51. The second hydraulic lift rod; 6. Cooling plate; 61. Electric push rod; 62. Cooling pipe; 7. Cooling box; 71. Refrigerator; 72. Water pump; 73. Heat absorption plate; 8. Filter box; 81. Air inlet; 82. Filter screen; 83. Activated carbon adsorption layer; 84. Storage box; 85. Spray nozzle; 86. Air outlet; 9. Air cooler; 91. Control panel.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concept of the present invention.
如图1-3所示,本实用新型提出的一种过滤材料精确切割设备,包括主体1,主体1内部设有传输面板2,传输面板2内部设有切割槽21,切割槽21顶部设有升降板3,升降板3底部表面设有激光发生器4,激光发生器4内侧通过传输线缆连接有激光切割头41,激光发生器4两侧均设有压板5,激光发生器4一侧设有冷却板6,冷却板6底部设有冷却箱7,冷却箱7设置于传输面板2底部,主体1顶部表面设有过滤箱8,过滤箱8与主体1连通,过滤箱8一侧设有冷风机9,主体1前侧表面设有控制面板91,控制面板91内部设有PLC控制器,控制面板91表面设有触控屏。As shown in Figures 1-3, the filter material precision cutting equipment proposed by the present invention includes a main body 1, a transmission panel 2 is provided inside the main body 1, and a cutting groove 21 is provided inside the transmission panel 2, and the top of the cutting groove 21 is provided Lifting plate 3, the bottom surface of the lifting plate 3 is provided with a laser generator 4, the inside of the laser generator 4 is connected with a laser cutting head 41 through a transmission cable, both sides of the laser generator 4 are provided with a pressing plate 5, and the laser generator 4 side A cooling plate 6 is provided. The bottom of the cooling plate 6 is provided with a cooling box 7, and the cooling box 7 is provided at the bottom of the transmission panel 2. A filter box 8 is provided on the top surface of the main body 1. There is an air cooler 9, a control panel 91 is provided on the front surface of the main body 1, a PLC controller is provided inside the control panel 91, and a touch screen is provided on the surface of the control panel 91.
本实用新型中,过滤材料由入料口11进入传输面板2,到达指定位置后第二液压升降杆51推动压板5由切割部位两侧将整体压紧,随后第一液压升降杆31推动升降板3向下移动,由激光发生器4和激光切割头41对过滤材料进行精确切割,切割过程中产生的气体通过进气口81进入过滤箱8进行除臭,切割完成后的过滤材料传输至冷却板6底部,冷却箱7内的制冷器71工作将冷却液制冷后并由水泵72循环输送至冷却管62内,分别由顶部和底部进行冷却定型,同时在传输的过程中喷气嘴23向过滤材料表面喷出冷风机9工作传输的冷风,能够对过滤材料的切割部位进行快速精确的冷却工作,避免切割部位切割后卷 起或形变,保证了产品的质量。In the utility model, the filter material enters the transmission panel 2 from the inlet 11, and after reaching the designated position, the second hydraulic lifting rod 51 pushes the pressing plate 5 to compress the whole by both sides of the cutting part, and then the first hydraulic lifting rod 31 pushes the lifting plate 3 Move down, the laser generator 4 and the laser cutting head 41 will accurately cut the filter material. The gas generated during the cutting process enters the filter box 8 through the air inlet 81 for deodorization. After the cutting is completed, the filter material is transferred to cooling. At the bottom of the plate 6, the refrigerator 71 in the cooling box 7 works to cool the coolant and circulates it to the cooling pipe 62 by the water pump 72. The top and bottom are cooled and shaped respectively. At the same time, the jet nozzle 23 is filtered during the transmission process. The surface of the material sprays the cold air transmitted by the air cooler 9 to quickly and accurately cool the cutting part of the filter material, avoiding the cutting part from being rolled or deformed after being cut, and ensuring the quality of the product.
在一个可选的实施例中,主体1两侧表面分别设有入料口11和出料口12,入料口11和出料口12设置于传输面板2两侧,主体1内壁顶部设有检测板13,检测板13底部表面均匀设有超声波测距传感器和红外传感,超声波测距传感器和红外传感器输出端与PLC控制器输入端连接。In an optional embodiment, the two sides of the main body 1 are provided with an inlet 11 and an outlet 12 respectively. The inlet 11 and the outlet 12 are arranged on both sides of the transmission panel 2, and the top of the inner wall of the main body 1 is provided with an inlet 11 and an outlet 12. The detection board 13, the bottom surface of the detection board 13 is uniformly provided with an ultrasonic ranging sensor and an infrared sensor, and the output ends of the ultrasonic ranging sensor and the infrared sensor are connected with the input end of the PLC controller.
需要说明的是,PLC控制器型号设置为s7-300,超声波测距传感器型号设置为PC-UB500,红外传感器型号设置为RE200B,检测板13底部的多个传感器对过滤材料的型号和所需切割部位进行精确定位。It should be noted that the PLC controller model is set to s7-300, the ultrasonic distance measuring sensor model is set to PC-UB500, the infrared sensor model is set to RE200B, and the multiple sensors at the bottom of the board 13 are used to detect the model of the filter material and the required cutting. Precise positioning of parts.
在一个可选的实施例中,传输面板2前侧和后侧表面均设有侧板22,侧板22设置于冷却板6外侧,侧板22顶部表面均匀设有喷气嘴23,喷气嘴23通过通气管与冷风机9连通。In an alternative embodiment, both the front and rear surfaces of the transmission panel 2 are provided with side plates 22, the side plates 22 are arranged outside the cooling plate 6, and the top surface of the side plates 22 are evenly provided with air nozzles 23. It communicates with the air cooler 9 through a vent pipe.
需要说明的是,喷气嘴23向过滤材料表面喷出冷风机9工作传输的冷风,能够对过滤材料的切割部位进行快速精确的冷却工作。It should be noted that the air nozzle 23 sprays the cold air transmitted by the air cooler 9 to the surface of the filter material, which can quickly and accurately cool the cut part of the filter material.
在一个可选的实施例中,升降板3与主体1之间均匀设有第一液压升降杆31,压板5与主体1之间均匀设有第二液压升降杆51。In an optional embodiment, first hydraulic lifting rods 31 are evenly provided between the lifting plate 3 and the main body 1, and second hydraulic lifting rods 51 are evenly provided between the pressing plate 5 and the main body 1.
需要说明的是,到达指定位置后第二液压升降杆51推动压板5由切割部位两侧将整体压紧,随后第一液压升降杆31推动升降板3向下移动,由激光发生器4和激光切割头41对过滤材料进行精确切割。It should be noted that after reaching the designated position, the second hydraulic lifting rod 51 pushes the pressing plate 5 to compress the whole body from both sides of the cutting part, and then the first hydraulic lifting rod 31 pushes the lifting plate 3 to move downward, and the laser generator 4 and the laser The cutting head 41 accurately cuts the filter material.
在一个可选的实施例中,冷却板6与主体1之间均匀设有电动推杆61,冷却板6内部设有冷却管62,冷却管62两侧分别设有进水口和出水口,电动推杆61底部表面设有贴附板。In an alternative embodiment, electric push rods 61 are evenly arranged between the cooling plate 6 and the main body 1, and cooling pipes 62 are arranged inside the cooling plate 6. The bottom surface of the push rod 61 is provided with an attachment plate.
需要说明的是,电动推杆61推动冷却板6由底部压紧切割部位进行冷却。It should be noted that the electric push rod 61 pushes the cooling plate 6 from the bottom to compress the cutting part for cooling.
在一个可选的实施例中,冷却箱7内部填充有冷却液,冷却箱7底部均匀 设有制冷器71,冷却箱7外侧设有水泵72,进水口和出水口分别与制冷器71和冷却箱7连通,冷却箱7顶部表面设有吸热板73。In an alternative embodiment, the inside of the cooling box 7 is filled with cooling liquid, the bottom of the cooling box 7 is uniformly provided with a refrigerator 71, and the outside of the cooling box 7 is provided with a water pump 72. The tank 7 is connected, and the top surface of the cooling tank 7 is provided with a heat absorbing plate 73.
需要说明的是,冷却箱7内的制冷器71工作将冷却液制冷后并由水泵72循环输送至冷却管62内,同时吸热板73由底部对切割部位进行吸热。It should be noted that the refrigerator 71 in the cooling box 7 works to cool the coolant and circulates it to the cooling pipe 62 by the water pump 72, while the heat absorption plate 73 absorbs heat from the bottom of the cutting part.
在一个可选的实施例中,过滤箱8底部表面设有进气口81,进气口81设置于主体1内部,过滤箱8内部分别设有过滤网82和活性炭吸附层83,过滤箱8内壁顶部设有存储箱84,存储箱84内部填充有空气清新剂,存储箱84内侧表面设有喷雾嘴85,过滤箱8顶部表面设有出气口86。In an optional embodiment, the bottom surface of the filter box 8 is provided with an air inlet 81, which is arranged inside the main body 1, and the filter box 8 is provided with a filter screen 82 and an activated carbon adsorption layer 83, respectively, and the filter box 8 A storage box 84 is provided on the top of the inner wall, and the inside of the storage box 84 is filled with air freshener. The inner surface of the storage box 84 is provided with a spray nozzle 85, and the top surface of the filter box 8 is provided with an air outlet 86.
需要说明的是,切割过程中产生的气体通过进气口81进入过滤箱8,喷雾嘴85喷出空气清新剂对气体进行过滤和除味,随后再由出气口86排出,解决了切割过程中容易出现较难闻气味的问题。It should be noted that the gas generated in the cutting process enters the filter box 8 through the air inlet 81, and the spray nozzle 85 sprays air freshener to filter and deodorize the gas, and then is discharged from the air outlet 86, which solves the problem of Prone to the problem of unpleasant smell.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to exemplify or explain the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the protection scope of the present utility model. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.

Claims (7)

  1. 一种过滤材料精确切割设备,包括主体(1),其特征在于,主体(1)内部设有传输面板(2),传输面板(2)内部设有切割槽(21),切割槽(21)顶部设有升降板(3),升降板(3)底部表面设有激光发生器(4),激光发生器(4)内侧通过传输线缆连接有激光切割头(41),激光发生器(4)两侧均设有压板(5),激光发生器(4)一侧设有冷却板(6),冷却板(6)底部设有冷却箱(7),冷却箱(7)设置于传输面板(2)底部,主体(1)顶部表面设有过滤箱(8),过滤箱(8)与主体(1)连通,过滤箱(8)一侧设有冷风机(9),主体(1)前侧表面设有控制面板(91),控制面板(91)内部设有PLC控制器,控制面板(91)表面设有触控屏。An equipment for precise cutting of filter material, comprising a main body (1), characterized in that a transmission panel (2) is provided inside the main body (1), a cutting groove (21) is provided inside the transmission panel (2), and a cutting groove (21) The top is provided with a lifting plate (3), the bottom surface of the lifting plate (3) is provided with a laser generator (4), the inner side of the laser generator (4) is connected with a laser cutting head (41) through a transmission cable, and the laser generator (4) ) Both sides are provided with pressure plates (5), one side of the laser generator (4) is provided with a cooling plate (6), the bottom of the cooling plate (6) is provided with a cooling box (7), and the cooling box (7) is set on the transmission panel (2) At the bottom, the top surface of the main body (1) is provided with a filter box (8), the filter box (8) is connected with the main body (1), and a cooler (9) is provided on one side of the filter box (8), and the main body (1) A control panel (91) is arranged on the front side surface, a PLC controller is arranged inside the control panel (91), and a touch screen is arranged on the surface of the control panel (91).
  2. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,主体(1)两侧表面分别设有入料口(11)和出料口(12),入料口(11)和出料口(12)设置于传输面板(2)两侧,主体(1)内壁顶部设有检测板(13),检测板(13)底部表面均匀设有超声波测距传感器和红外传感,超声波测距传感器和红外传感器输出端与PLC控制器输入端连接。The filter material precision cutting equipment according to claim 1, characterized in that the main body (1) is provided with a material inlet (11) and a material outlet (12) on both sides of the main body (1), and the material inlet (11) and The discharge port (12) is arranged on both sides of the transmission panel (2). The top of the inner wall of the main body (1) is equipped with a detection board (13). The bottom surface of the detection board (13) is evenly equipped with ultrasonic ranging sensors and infrared sensors. The output terminal of the distance measuring sensor and the infrared sensor is connected with the input terminal of the PLC controller.
  3. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,传输面板(2)前侧和后侧表面均设有侧板(22),侧板(22)设置于冷却板(6)外侧,侧板(22)顶部表面均匀设有喷气嘴(23),喷气嘴(23)通过通气管与冷风机(9)连通。The precise cutting equipment for filter material according to claim 1, characterized in that the front and back surfaces of the transmission panel (2) are provided with side plates (22), and the side plates (22) are arranged on the cooling plate (6). ) On the outside, the top surface of the side plate (22) is evenly provided with air jet nozzles (23), and the air jet nozzles (23) are communicated with the air cooler (9) through the ventilation pipe.
  4. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,升降板(3)与主体(1)之间均匀设有第一液压升降杆(31),压板(5)与主体(1)之间均匀设有第二液压升降杆(51)。The filter material precision cutting equipment according to claim 1, characterized in that a first hydraulic lifting rod (31) is evenly arranged between the lifting plate (3) and the main body (1), the pressing plate (5) and the main body ( 1) Second hydraulic lifting rods (51) are evenly arranged between.
  5. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,冷却 板(6)与主体(1)之间均匀设有电动推杆(61),冷却板(6)内部设有冷却管(62),冷却管(62)两侧分别设有进水口和出水口,电动推杆(61)底部表面设有贴附板。The filter material precision cutting equipment according to claim 1, characterized in that, electric push rods (61) are evenly arranged between the cooling plate (6) and the main body (1), and the cooling plate (6) is provided with cooling The two sides of the pipe (62) and the cooling pipe (62) are respectively provided with a water inlet and a water outlet, and the bottom surface of the electric push rod (61) is provided with an attachment plate.
  6. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,冷却箱(7)内部填充有冷却液,冷却箱(7)底部均匀设有制冷器(71),冷却箱(7)外侧设有水泵(72),进水口和出水口分别与制冷器(71)和冷却箱(7)连通,冷却箱(7)顶部表面设有吸热板(73)。The filter material precision cutting equipment according to claim 1, characterized in that the cooling box (7) is filled with cooling liquid, and the bottom of the cooling box (7) is evenly provided with refrigerators (71), and the cooling box (7) The outer side is provided with a water pump (72), the water inlet and the water outlet are respectively communicated with the refrigerator (71) and the cooling box (7), and the top surface of the cooling box (7) is provided with a heat absorption plate (73).
  7. 根据权利要求1所述的一种过滤材料精确切割设备,其特征在于,过滤箱(8)底部表面设有进气口(81),进气口(81)设置于主体(1)内部,过滤箱(8)内部分别设有过滤网(82)和活性炭吸附层(83),过滤箱(8)内壁顶部设有存储箱(84),存储箱(84)内部填充有空气清新剂,存储箱(84)内侧表面设有喷雾嘴(85),过滤箱(8)顶部表面设有出气口(86)。The filter material precision cutting equipment according to claim 1, characterized in that the bottom surface of the filter box (8) is provided with an air inlet (81), the air inlet (81) is arranged inside the main body (1), and the filter The inside of the box (8) is provided with a filter (82) and an activated carbon adsorption layer (83). The top of the inner wall of the filter box (8) is provided with a storage box (84). The storage box (84) is filled with air freshener, and the storage box (84) A spray nozzle (85) is provided on the inner surface, and an air outlet (86) is provided on the top surface of the filter box (8).
PCT/CN2020/075179 2020-02-14 2020-02-14 Filter material accurate cutting device WO2021159428A1 (en)

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CN117047316A (en) * 2023-09-28 2023-11-14 诸暨更兴环保设备有限公司 Water circulation laser cutting equipment of plate for storehouse pump
CN117047316B (en) * 2023-09-28 2024-04-23 诸暨更兴环保设备有限公司 Water circulation laser cutting equipment of plate for storehouse pump
CN117183279A (en) * 2023-10-31 2023-12-08 哈尔滨天禹伟业塑胶有限公司 Plastic pipe forming device and forming method thereof
CN117183279B (en) * 2023-10-31 2024-01-26 哈尔滨天禹伟业塑胶有限公司 Plastic pipe forming device and forming method thereof

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