WO2021155645A1 - Novel anti-impact device and working method thereof - Google Patents
Novel anti-impact device and working method thereof Download PDFInfo
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- WO2021155645A1 WO2021155645A1 PCT/CN2020/088982 CN2020088982W WO2021155645A1 WO 2021155645 A1 WO2021155645 A1 WO 2021155645A1 CN 2020088982 W CN2020088982 W CN 2020088982W WO 2021155645 A1 WO2021155645 A1 WO 2021155645A1
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- outer cylinder
- damping
- magnetorheological
- buffer
- speed
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000013016 damping Methods 0.000 claims abstract description 73
- 239000000872 buffer Substances 0.000 claims abstract description 72
- 239000012530 fluid Substances 0.000 claims abstract description 37
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000006378 damage Effects 0.000 claims abstract description 9
- 230000000703 anti-shock Effects 0.000 claims description 14
- 230000001133 acceleration Effects 0.000 claims description 12
- 230000008859 change Effects 0.000 claims description 9
- 230000001174 ascending effect Effects 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000003139 buffering effect Effects 0.000 abstract description 13
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 230000006870 function Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013139 quantization Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G11/00—Buffers
- B61G11/12—Buffers with fluid springs or shock-absorbers; Combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G11/00—Buffers
- B61G11/16—Buffers absorbing shocks by permanent deformation of buffer element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G11/00—Buffers
- B61G11/18—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
- F16F7/12—Vibration-dampers; Shock-absorbers using plastic deformation of members
- F16F7/121—Vibration-dampers; Shock-absorbers using plastic deformation of members the members having a cellular, e.g. honeycomb, structure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/53—Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
- F16F9/535—Magnetorheological [MR] fluid dampers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/54—Arrangements for attachment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2222/00—Special physical effects, e.g. nature of damping effects
- F16F2222/06—Magnetic or electromagnetic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2224/00—Materials; Material properties
- F16F2224/04—Fluids
- F16F2224/045—Fluids magnetorheological
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/0005—Attachment, e.g. to facilitate mounting onto confer adjustability
Definitions
- the invention relates to a new type of anti-impact device and a working method thereof, in particular to an anti-impact buffer device used between the two carriages of a mine car, and belongs to the technical field of buffer devices.
- Mine cars are the main means of transportation in the production of inclined shafts in mines. Because the exit of the inclined shaft has a certain slope, the mine cars often slip back into the well or cause collisions between the cars due to abnormal reasons. In order to prevent accidents, the current In the production operation, each wellhead has been required to implement the protective measures of "one slope and three gears" to prevent accidents to a certain extent.
- Chinese patent document CN 104057974A discloses a self-locking mine car with a buffer zone.
- the mine car is composed of a frame, a carriage, a front mine wheel, a rear wheel, and a brake device.
- the lower part of the frame is provided with a front mine wheel and The rear mine wheel is equipped with a brake device.
- the upper part of the frame is equipped with a carriage, and a buffer rubber is arranged at the bottom of the carriage.
- the characteristic is that the buffer rubber can buffer large hard materials from smashing and damaging the bottom of the car. The effect is that it can brake on its own and can stand independently on a large-angle track. Its structure is simple and its practicability is strong.
- Chinese Patent Document CN207550213U provides a bumper for a mine car vehicle, which includes a rectangular bumper, a cylindrical bumper, and a flange connected together from top to bottom; the flange is provided with a circumference, etc.
- the flange holes are spaced apart from each other, the flange holes are provided with a uniform number of square head bolts, the upper end of the coil spring is sleeved on the square head bolt, and the lower end is connected to the car body.
- the bumper of the mine car vehicle is equipped with a number of coil springs on the car body to ensure sufficient buffering when the mine car is stopped; at the same time, a cylindrical buffer body is set above the coil spring to buffer the coil spring. It also strengthens the buffering capacity; finally, a rectangular buffer body composed of multiple buffer pads is arranged above the cylindrical buffer body, which further improves the buffering performance, and the overall buffering performance is better than the buffer in the prior art.
- the present invention provides a new type of anti-impact device, which is installed between the front and rear carriages of the mine car.
- the current speed of the rear carriage is inconsistent, it can effectively prevent the carriage from colliding and buffer the carriage. The effect of speed and impact strength.
- the invention also provides a working method of the above-mentioned novel anti-impact device on a mining cart.
- a new type of anti-impact device comprising a first connector, an upper outer cylinder, a lower outer cylinder and a second connector connected in sequence.
- the first connector is fixedly connected to the upper outer cylinder
- the second connector is fixedly connected to the lower outer cylinder.
- the top of the lower outer cylinder is sleeved into the upper outer cylinder and is movably connected with the upper outer cylinder;
- the lower outer cylinder is provided with an aluminum honeycomb and a magnetorheological buffer outer cylinder.
- the upper and lower ends of the magnetorheological buffer outer cylinder are respectively encapsulated by the upper end cover and the lower end cover.
- the aluminum honeycomb is arranged at the bottom of the lower end cover, and the magnetorheological buffer
- a piston rod is provided in the outer cylinder. The top end of the piston rod extends out of the upper end cover and is connected to the impact head.
- the piston rod between the impact head and the upper end cover is fitted with a return spring; the piston rod is wound with an electromagnetic coil, and the lower part of the piston rod is
- the damping piston is provided with a damping hole, the bottom end of the damping piston is provided with a guide plate and the guide plate is in contact with the inner wall of the outer cylinder of the magnetorheological buffer, and the magnetorheological fluid is filled under the guide plate.
- the first connecting head and the second connecting head are both provided with connecting pin holes.
- the advantage of this design is that it is convenient and quick to connect the two connectors between the two carriages with a pin.
- first connecting head and the outer end cover of the upper outer cylinder, and the second connecting head and the outer end cover of the lower outer cylinder are all connected by bolts.
- a connecting ring is sleeved on the lower outer cylinder, and the top of the lower outer cylinder is provided with an outwardly extending flange to block the connecting ring, and the connecting ring is bolted to the bottom end of the upper outer cylinder.
- the upper end cover, the lower end cover and the outer cylinder of the magnetorheological buffer are connected by bolts.
- a baffle is provided at the top of the lower outer cylinder, and the baffle prevents the magnetorheological buffer outer cylinder from sliding out of the lower outer cylinder.
- the baffle is bolted to the top end of the lower outer cylinder.
- the piston rod is a stepped rod
- the piston rod includes a convex part
- the electromagnetic coil is wound on the convex part
- the convex part contacts the inner wall of the outer cylinder of the magnetorheological damper
- the damping piston is provided with a cavity with an open bottom end, The orifice communicates with the cavity.
- the guide plate and the bottom end of the damping piston are fixedly connected by a nut.
- the ram is threadedly connected with the top end of the piston rod.
- the aluminum honeycomb is cylindrical.
- the advantage of this design is that the aluminum honeycomb is a crushing device.
- the initial value of the device's pressure is the limit value of the magnetorheological buffer. When the magnetorheological buffer fails, it will buffer and absorb energy as the last.
- a new type of anti-impact device is applied between the two carriages of the mine car.
- the new type of anti-impact device is connected between the two carriages of the mine.
- the working method includes the following steps:
- the upper outer cylinder pulls the lower outer cylinder upwards, the piston rod is in the extended state, and the outer cylinder of the magnetorheological buffer is filled with magnetorheological fluid. No impact, the new anti-impact device does not work;
- the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes.
- the rod then pushes the damping piston to move.
- the damping piston consumes energy through the magnetorheological fluid damping force and the fluid damping generated by the orifice and the magnetorheological fluid, and the new anti-shock device acts in advance;
- the lower outer cylinder pulls the upper outer cylinder down, the piston rod is in the extended state, and the outer cylinder of the magnetorheological buffer is filled with magnetorheological fluid. No impact, the new anti-impact device does not work;
- the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes.
- the rod then pushes the damping piston to move.
- the damping piston consumes energy through the magnetorheological fluid damping force and the fluid damping generated by the orifice and the magnetorheological fluid, and the new anti-shock device acts in advance;
- the speed sensor on the mine car detects the signal, and uses the generated speed change e and acceleration change ec as the input of the fuzzy controller, and the new anti-shock device outputs in advance
- the damping force is expected.
- the ram is hit and the piston rod moves.
- the damping piston consumes energy through the magnetorheological fluid damping force and the orifice and the fluid damping produced by the magnetorheological fluid.
- the new anti-shock device buffers and prevents subsequent vehicles from causing secondary damage. Damage; when the impact force causes the buffer limit of the magnetorheological buffer, the aluminum honeycomb crushing device performs the final buffer protection.
- the anti-impact device of the present invention is installed between the two carriages of the mine car.
- the speed of the following car is greater than the speed of the preceding car or the current car is braking, it prevents the impact of the following car to buffer, achieve effective deceleration, and prevent the mine car from overspeeding; In the event of an accident, the subsequent compartments will be buffered to effectively prevent secondary injuries from the accident.
- the anti-shock device of the present invention is connected and controlled by a two-dimensional fuzzy controller.
- the sensor can output the corresponding intensity current in advance to control the corresponding damping force.
- the anti-shock device enters the buffer state in advance to effectively realize the buffer.
- the anti-shock device of the present invention effectively guarantees the safety of the mine car through the multi-stage buffer of the magnetorheological buffer and the crush tube; the energy-consuming structure of the anti-shock device is buffered by the magnetic circuit and the orifice, the former is controlled by the negative feedback control system
- the current intensity is dynamically controlled to output the damping force, and semi-active control is applied.
- the damping force of the latter is controlled by the relative speed of the piston rod and the outer cylinder, which is a passive control.
- the anti-impact device of the present invention is connected and controlled by a two-dimensional fuzzy controller.
- the two-dimensional fuzzy controller outputs currents of different intensities to control the damping force and increase its adaptability.
- Figure 1 is a front view of the anti-impact device of the present invention
- Figure 2 is a cross-sectional view of the anti-impact device of the present invention.
- Figure 3 is a left cross-sectional view of the anti-impact device of the present invention.
- FIG. 4 is a schematic diagram of the crushed structure of the aluminum honeycomb in the present invention.
- Figure 5 is a schematic diagram of the fuzzy controller in the present invention.
- Figure 6 is a graph of the distribution curve of input and output membership functions
- 1-connecting pin hole (connected between the two carriages with a pin); 2-outer end cover; 3-bumping head; 4-return spring; 5-piston rod; 6-connecting ring; 7-electromagnetic coil; 8- Damping piston (including damping holes); 9-Magnetorheological buffer outer cylinder; 10-aluminum honeycomb; 11-lower end cover; 12-lower outer cylinder; 13-guide plate; 14-upper end cover; 15-upper outer cylinder ; 16-Baffle plate.
- this embodiment provides a new type of anti-impact device, which includes a first connector, an upper outer cylinder 15, a lower outer cylinder 12, and a second connector connected in sequence.
- the first connector is connected to the upper
- the outer tube 15 is fixedly connected
- the second connecting head is fixedly connected to the lower outer tube 12
- the top of the lower outer tube 12 is sleeved into the upper outer tube 15 and movably connected to the upper outer tube 15;
- the lower outer cylinder 12 is provided with an aluminum honeycomb 10 and a magnetorheological buffer outer cylinder 9.
- the upper and lower ends of the magnetorheological buffer outer cylinder 9 are respectively encapsulated by an upper end cover 14 and a lower end cover 11, and the aluminum honeycomb 10 is arranged on the lower end cover
- the top end of the piston rod 5 extends out of the upper end cover 14 and is connected to the ram 3.
- the piston rod between the ram 3 and the upper end cover 14 is covered with a return spring. 4;
- An electromagnetic coil 7 is wound on the piston rod 5.
- the lower part of the piston rod is a damping piston 8 and the damping piston is provided with a damping hole.
- the bottom end of the damping piston 8 is provided with a guide plate 13 and a guide plate 13 and magnetorheological buffer
- the inner wall of the outer cylinder of the device is in contact, and the guide plate
- first connecting head and the second connecting head have the same structure, and both are provided with connecting pin holes.
- the two connecting heads are connected between the two carriages with a bolt, which is quick and convenient to install.
- the first connecting head and the outer end cover 2 of the upper outer cylinder 15 and the second connecting head and the outer end cover of the lower outer cylinder 12 are all connected by bolts.
- the outer end cap 2 of the upper outer cylinder and the upper outer cylinder 15 are an integral structure
- the outer end cap of the lower outer cylinder and the lower outer cylinder 12 are an integral structure.
- the bosses are fixedly connected together by bolts.
- the lower outer cylinder 12 is sleeved with a connecting ring 6, and the top of the lower outer cylinder 12 is provided with a convex edge extending outwards.
- the convex edge blocks the connecting ring 6, that is, the inner diameter of the connecting ring 6 is smaller than the outer diameter of the convex edge.
- the bottom end of the outer cylinder 15 is connected by bolts.
- the upper outer cylinder 15 is fixedly connected with the connecting ring 6 to ensure that the upper outer cylinder 15 and the lower outer cylinder 12 are not separated during the buffering process.
- the connecting ring 6 can slide the upper outer cylinder 15 back and forth on the lower outer cylinder 12 to achieve buffering.
- the upper end cover 14, the lower end cover 11 and the magnetorheological buffer outer cylinder 9 are all connected by bolts.
- a baffle 16 is installed at the top of the lower outer cylinder 12 by bolts, and the baffle 16 prevents the magnetorheological buffer outer cylinder 9 from sliding out of the lower outer cylinder 12.
- the piston rod 5 is a stepped rod.
- the piston rod includes a convex part.
- the electromagnetic coil 7 is wound on the convex part.
- the convex part contacts the inner wall of the magnetorheological buffer outer cylinder 9;
- the rod 5 is integrally manufactured, the damping piston 8 is provided with a cavity with an open bottom end, and the damping hole is connected to the cavity. Through the cavity and the orifice, the magnetorheological fluid under the guide plate can realize circulation buffering.
- An elongated hole is opened inside the piston rod 5, and the wire connected to the electromagnetic coil 7 runs through the elongated hole.
- the bottom end of the damping piston 8 is provided with threads, and the bottom end of the damping piston 8 passes through the center of the guide plate 13 and the guide plate 13 is fixedly installed with a nut.
- the ram 3 is threadedly connected with the top end of the piston rod 5.
- the reset spring 4 resets the new anti-impact device after the buffering is completed.
- the aluminum honeycomb 10 is cylindrical and placed at the bottom of the outer cylinder 9 of the magnetorheological buffer.
- the aluminum honeycomb 10 is a crushing device. When the device fails, it will be the last buffer to absorb energy.
- the new type of anti-impact device is installed on both sides and the middle of the carriage using bolt connections, and three are installed in every two carriages.
- the front end of the vehicle can be installed on the front end of the front end of the front end of the front end of the front of the front of the front of the front of the front of the front of the front of the front of the front of the vehicle with buffers and reduce damage to the buffering device.
- a new type of anti-impact device is applied to the working method between the two carriages of the mine car.
- the new anti-impact device described in Example 1 is connected between the two carriages of the mine car, that is, the first connector and the first joint are connected by a bolt.
- the two connecting heads are connected with two adjacent carriages, and then the anti-impact device and the speed sensor on the mine car are connected with a two-dimensional fuzzy controller to form a buffer control system.
- the working method of the new anti-impact device includes the following step:
- the upper outer cylinder 15 pulls the lower outer cylinder 12 upwards, the piston rod 5 is in the extended state, and the magnetorheological buffer outer cylinder 9 is filled with magnetorheological fluid. At this time, the electromagnetic coil 7 is energized. State, but the head 3 has not been impacted, and the new anti-impact device does not work;
- the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes.
- the piston rod 5 then pushes the damping piston 8 to move.
- the damping piston 8 consumes energy through the magnetorheological fluid damping force and the orifice and the fluid damping generated by the magnetorheological fluid, and the new anti-shock device acts in advance;
- the lower outer cylinder 12 pulls the upper outer cylinder 15 down, the piston rod 5 is in the extended state, the magnetorheological buffer outer cylinder 9 is filled with magnetorheological fluid, and the solenoid 7 is now energized State, but the head 3 has not been impacted, and the new anti-impact device does not work;
- the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes.
- the piston rod 5 then pushes the damping piston 8 to move.
- the damping piston 8 consumes energy through the magnetorheological fluid damping force and the orifice and the fluid damping generated by the magnetorheological fluid, and the new anti-shock device acts in advance;
- the speed sensor on the mine car detects the signal and will produce the speed change e (the difference between the expected speed and the actual speed) and the acceleration change ec (the desired car acceleration).
- the difference between the acceleration and the actual vehicle acceleration is used as the input of the fuzzy controller.
- the new anti-impact device outputs the expected damping force in advance.
- the fluid damping generated by the rheological fluid consumes energy together, and the new anti-impact device buffers to prevent secondary damage to subsequent vehicles; when the impact force causes the buffer limit of the magnetorheological buffer, the aluminum honeycomb 10 crush device performs the final buffer protection.
- the principle of the fuzzy controller provided in this embodiment is shown in Figure 5.
- the sensor detects the signal to produce the speed change e (the difference between the expected vehicle speed and the actual vehicle speed) and the acceleration change ec (the expected vehicle acceleration and The difference between actual vehicle acceleration) is used as the input of the fuzzy controller, and the input is scaled by a certain ratio according to the selected ke, kec quantization factor, and then mapped from the physical theory domain to the fuzzy theory domain, and the membership degree is input through the fuzzy controller
- Function fuzzification Fuzzy reasoning is carried out according to the established fuzzy rules.
- the fuzzy reasoning method adopts the commonly used Mamdani type.
- the output membership function is defuzzified, and the area bisector method is selected for defuzzification to obtain the accurate output, and then pass a certain proportional coefficient.
- the expected damping force is obtained after scaling ku.
- the difference between the reference expected value, the speed of the vehicle body and the acceleration of the vehicle body is selected as two input variables, and the desired damping control force is selected as the output variable.
- the input variables v and a are set to 7 language subsets: NB (large negative), NM (negative medium), NS (small negative), ZE (zero), PS (small positive), PM (positive middle), PB ( Zhengda), the universe of discourse is limited to [-1,1], the input membership functions are all triangular functions, and the membership functions are shown in Figure 6.
- the output variable adopts the membership function consistent with the input variable.
- the actual variation range of the input and output variables is determined by the corresponding quantization factors ke, kec, and scale factor ku, respectively.
- Fuzzy reasoning is to perform inference operations through fuzzy rules. According to the working characteristics of the new anti-impact device when the mine car is running, the following principles are used when designing the corresponding fuzzy rules:
- the fuzzy controller when the error is large, the fuzzy controller should choose a large output control quantity to eliminate the error as soon as possible. When the error is small, a small output control value should be selected to avoid overshoot. Therefore, in accordance with the "If-and-Then" adjustment principle, the corresponding fuzzy control rules are shown in Table 1.
- the process of defuzzification is the mapping process of finding a clear value instead of the output fuzzy value.
- a graph surrounded by a part of the output membership function and the coordinate axis will generally be obtained. According to the obtained figure, the area center method is used to defuzzify.
Abstract
Description
Claims (10)
- 一种新型抗冲击装置,其特征在于,包括依次连接的第一连接头、上外筒、下外筒和第二连接头,第一连接头与上外筒固定连接,第二连接头与下外筒固定连接,下外筒顶部套入上外筒内与上外筒活动连接;A new type of anti-impact device, which is characterized in that it comprises a first connector, an upper outer cylinder, a lower outer cylinder and a second connector connected in sequence. The first connector is fixedly connected to the upper outer cylinder, and the second connector is connected to the lower The outer cylinder is fixedly connected, and the top of the lower outer cylinder is sleeved into the upper outer cylinder and is movably connected with the upper outer cylinder;下外筒内设有铝蜂窝和磁流变缓冲器外筒,磁流变缓冲器外筒的上下两端分别通过上端盖、下端盖封装,铝蜂窝设置在下端盖底部,磁流变缓冲器外筒内设有活塞杆,活塞杆顶端伸出上端盖并连接撞头,撞头与上端盖之间的活塞杆上套装有复位弹簧;活塞杆上缠绕有电磁线圈,活塞杆的下部分为阻尼活塞且阻尼活塞上开设有阻尼孔,阻尼活塞的底端设有导向盘且导向盘与磁流变缓冲器外筒的内壁接触,导向盘下方填充有磁流变液。The lower outer cylinder is provided with an aluminum honeycomb and a magnetorheological buffer outer cylinder. The upper and lower ends of the magnetorheological buffer outer cylinder are respectively encapsulated by the upper end cover and the lower end cover. The aluminum honeycomb is arranged at the bottom of the lower end cover, and the magnetorheological buffer A piston rod is provided in the outer cylinder. The top end of the piston rod extends out of the upper end cover and is connected to the impact head. The piston rod between the impact head and the upper end cover is fitted with a return spring; the piston rod is wound with an electromagnetic coil, and the lower part of the piston rod is The damping piston is provided with a damping hole, the bottom end of the damping piston is provided with a guide plate and the guide plate is in contact with the inner wall of the outer cylinder of the magnetorheological buffer, and the magnetorheological fluid is filled under the guide plate.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述第一连接头和第二连接头均设置有连接销孔。The novel anti-impact device according to claim 1, wherein the first connecting head and the second connecting head are both provided with connecting pin holes.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述第一连接头与上外筒的外端盖之间、第二连接头与下外筒的外端盖之间均通过螺栓连接。The new anti-impact device according to claim 1, characterized in that, bolts are passed between the first connecting head and the outer end cover of the upper outer cylinder, and between the second connecting head and the outer end cover of the lower outer cylinder. connect.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述下外筒上套有连接环,下外筒的顶部设有向外延伸的凸沿,凸沿阻挡连接环,连接环与上外筒的底端螺栓连接。The new anti-impact device according to claim 1, wherein a connecting ring is sleeved on the lower outer cylinder, and the top of the lower outer cylinder is provided with an outwardly extending convex edge, the convex edge blocking the connecting ring, and the connecting ring and The bottom end of the upper outer cylinder is bolted.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述上端盖、下端盖与磁流变缓冲器外筒之间通过螺栓连接。The novel anti-impact device according to claim 1, wherein the upper end cover, the lower end cover and the outer cylinder of the magnetorheological buffer are connected by bolts.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述下外筒的顶端设置有挡板,挡板阻挡磁流变缓冲器外筒滑出下外筒。The novel anti-impact device according to claim 1, wherein a baffle is provided at the top of the lower outer cylinder, and the baffle prevents the magnetorheological buffer outer cylinder from sliding out of the lower outer cylinder.
- 如权利要求6所述的新型抗冲击装置,其特征在于,所述挡板与下外筒的顶端螺栓连接。The new anti-impact device according to claim 6, wherein the baffle is bolted to the top end of the lower outer cylinder.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述活塞杆为阶梯杆,活塞杆包含一凸部,电磁线圈缠绕在凸部上,凸部与磁流变缓冲器外筒内壁接触,阻尼活塞设有底端开口的空腔,阻尼孔连通空腔。The new anti-impact device according to claim 1, wherein the piston rod is a stepped rod, the piston rod includes a convex part, the electromagnetic coil is wound on the convex part, and the convex part is connected with the inner wall of the outer cylinder of the magnetorheological buffer In contact, the damping piston is provided with a cavity with an open bottom end, and the damping hole is connected to the cavity.
- 如权利要求1所述的新型抗冲击装置,其特征在于,所述导向盘与阻尼活塞底端通过螺母固定连接。The novel anti-impact device according to claim 1, wherein the guide plate and the bottom end of the damping piston are fixedly connected by a nut.
- 一种如权利要求1-9任一项所述的新型抗冲击装置应用在矿车两节车厢之间的工 作方法,将该新型抗冲击装置连接在矿车两节车厢之间,其工作方法包括以下步骤:A working method in which the new anti-impact device according to any one of claims 1-9 is applied between two carriages of a mine car, and the working method of connecting the new anti-impact device between the two carriages of a mine car It includes the following steps:A矿车上行阶段A minecart ascending stage当前车速度大于后车速度时,上外筒牵引下外筒上行,活塞杆处于伸出状态,磁流变缓冲器外筒内充满磁流变液,此时电磁线圈处于通电状态,但撞头未受到冲击,新型抗冲击装置不工作;When the speed of the front car is greater than the speed of the following car, the upper outer cylinder pulls the lower outer cylinder upwards, the piston rod is in the extended state, and the outer cylinder of the magnetorheological buffer is filled with magnetorheological fluid. No impact, the new anti-impact device does not work;当前车速度小于后车速度时,车速变化的同时矿车上的速度传感器检测到信号经模糊控制器产生期望阻尼控制力,此时上外筒下滑,撞头受到冲击,将冲击力传递给活塞杆进而推动阻尼活塞运动,阻尼活塞通过磁流变液阻尼力和阻尼孔与磁流变液产生的流体阻尼共同耗能,新型抗冲击装置提前作用;When the speed of the front car is lower than the speed of the following car, the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes. The rod then pushes the damping piston to move. The damping piston consumes energy through the magnetorheological fluid damping force and the fluid damping generated by the orifice and the magnetorheological fluid, and the new anti-shock device acts in advance;B矿车下行阶段B minecart down stage当前车速度大于后车速度时,下外筒牵引上外筒下行,活塞杆处于伸出状态,磁流变缓冲器外筒内充满磁流变液,此时电磁线圈处于通电状态,但撞头未受到冲击,新型抗冲击装置不工作;When the speed of the front car is greater than the speed of the following car, the lower outer cylinder pulls the upper outer cylinder down, the piston rod is in the extended state, and the outer cylinder of the magnetorheological buffer is filled with magnetorheological fluid. No impact, the new anti-impact device does not work;当前车速度小于后车速度时,车速变化的同时矿车上的速度传感器检测到信号经模糊控制器产生期望阻尼控制力,此时上外筒下滑,撞头受到冲击,将冲击力传递给活塞杆进而推动阻尼活塞运动,阻尼活塞通过磁流变液阻尼力和阻尼孔与磁流变液产生的流体阻尼共同耗能,新型抗冲击装置提前作用;When the speed of the front car is lower than the speed of the following car, the speed sensor on the mine car detects the signal through the fuzzy controller to generate the desired damping control force while the speed of the car changes. The rod then pushes the damping piston to move. The damping piston consumes energy through the magnetorheological fluid damping force and the fluid damping generated by the orifice and the magnetorheological fluid, and the new anti-shock device acts in advance;C矿车发生事故阶段C mine car accident stage当矿车发生超速甚至发生事故被拦车栏拦截时,矿车上的速度传感器检测到信号,将产生的速度变化量e及加速度变化量ec作为模糊控制器输入量,新型抗冲击装置提前输出期望阻尼力,撞头受到撞击,活塞杆运动,阻尼活塞通过磁流变液阻尼力和阻尼孔与磁流变液产生的流体阻尼共同耗能,新型抗冲击装置进行缓冲防止后续车辆造成二次伤害;当冲击力导致磁流变缓冲器缓冲极限时,铝蜂窝压溃装置进行最终缓冲保护。When the mine car is overspeeding or even an accident is intercepted by the barrier, the speed sensor on the mine car detects the signal, and uses the generated speed change e and acceleration change ec as the input of the fuzzy controller, and the new anti-shock device outputs in advance The damping force is expected. The ram is hit and the piston rod moves. The damping piston consumes energy through the magnetorheological fluid damping force and the orifice and the fluid damping produced by the magnetorheological fluid. The new anti-shock device buffers and prevents subsequent vehicles from causing secondary damage. Damage; when the impact force causes the buffer limit of the magnetorheological buffer, the aluminum honeycomb crushing device performs the final buffer protection.
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CN113685686A (en) * | 2021-09-02 | 2021-11-23 | 黄河水利职业技术学院 | Survey and drawing damping formula strutting arrangement with adjustable survey and drawing engineering is used |
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