WO2021147234A1 - Bactericidal plastic masterbatch, preparation method therefor and application thereof - Google Patents
Bactericidal plastic masterbatch, preparation method therefor and application thereof Download PDFInfo
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- WO2021147234A1 WO2021147234A1 PCT/CN2020/097267 CN2020097267W WO2021147234A1 WO 2021147234 A1 WO2021147234 A1 WO 2021147234A1 CN 2020097267 W CN2020097267 W CN 2020097267W WO 2021147234 A1 WO2021147234 A1 WO 2021147234A1
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
- C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2425/02—Homopolymers or copolymers of hydrocarbons
- C08J2425/04—Homopolymers or copolymers of styrene
- C08J2425/06—Polystyrene
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- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2427/06—Homopolymers or copolymers of vinyl chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2455/00—Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
- C08J2455/02—Acrylonitrile-Butadiene-Styrene [ABS] polymers
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0806—Silver
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2248—Oxides; Hydroxides of metals of copper
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
Definitions
- the invention belongs to the technical field of new plastic materials, and specifically relates to a sterilization plastic master batch and a preparation method and application thereof.
- plastics have the characteristics of easy molding, light weight, acid and alkali resistance, etc., they are widely used as raw materials for the manufacture of various daily necessities. But the natural defect of plastics is that bacteria and molds can easily grow on the surface, which is a source of nutrients for the growth and reproduction of microorganisms.
- antibacterial materials are divided into natural antibacterial agents, organic antibacterial agents and inorganic antibacterial agents.
- Internationally there are mainly organic antibacterial agents from chemical giants such as DuPont in the United States, and silver ion inorganic antibacterial agents introduced by large companies such as the textile and ceramic industry in Japan.
- silver ion inorganic antibacterial agents introduced by large companies such as the textile and ceramic industry in Japan.
- nano-silver is occasionally used as an antibacterial agent.
- sterilization materials but due to factors such as the production capacity of nanomaterials, downstream application technologies, and cost, it is difficult to achieve industrialization.
- CN105562702B discloses a copper-silver alloy nano-functional material and its preparation method and application. This patent can form an alloy within a large composition ratio of copper and silver.
- the invented copper-silver nano-functional metal material can be directly used as a kind of sterilization and antibacterial The material can also be used as a quantum dot material for light energy capture.
- the preparation of the copper-silver nano-functional material with uniform particle size and good dispersibility is based on the process of reflux reduction and mixing and quenching.
- the process requires that after the design of a suitable reaction solution system is carried out, it is suitable Concentrations of surfactants, complexing agents and reduction protection agents are introduced into a mixed solution of copper and silver at a certain temperature for reflux reduction, which realizes the controllable and coordinated reduction of copper and silver elements.
- concentration of surfactants, complexing agents and reduction protection agents are introduced into a mixed solution of copper and silver at a certain temperature for reflux reduction, which realizes the controllable and coordinated reduction of copper and silver elements.
- the mixed quenching process the precise control of the termination of the reduction reaction is realized and the non-uniform nucleation and growth of particles are restricted.
- the two processes cooperate with each other and one is indispensable.
- the process of the copper-silver nano-functional material is relatively complicated, which is not conducive to large-scale production.
- the present invention proposes a sterilization plastic masterbatch and its preparation method and application, aiming to provide a sterilization plastic masterbatch, which uses 20% ⁇ 80% silver, 10% ⁇ 50% copper oxide, 10% ⁇ 50% % Zinc oxide composite particles constitute a sterilizing nanocomposite material.
- the nanocomposite material is prepared by gasification, evaporation, mixing and cooling.
- the production process is simple and controllable, and it is convenient for large-scale production; and is better than the existing natural antibacterial agents, organic antibacterial agents and Inorganic antibacterial agents have more powerful bactericidal and anti-mildew abilities. Adding a small amount of nanocomposite materials can achieve the effect that the number of bacterial residues on the surface is almost 0 and the sterilization rate is close to 100%.
- the technical solution adopted by the present invention is: a sterilization plastic masterbatch, characterized in that the sterilization plastic masterbatch comprises the following components by weight percentage:
- the particle size of the sterilization nanocomposite material is 30nm-50nm, and the content is 20%-80% silver, 10%-50% copper oxide, and 10%-50% zinc oxide in terms of weight percentage.
- the sterilization nanocomposite material is composed of composite particles of 70% silver, 15% copper oxide, and 15% zinc oxide.
- the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 75% silver, 10% copper oxide, and 15% zinc oxide.
- the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 80% silver, 10% copper oxide, and 10% zinc oxide.
- the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of silver 65%, copper oxide 25%, and zinc oxide 10%.
- the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 60% silver, 20% copper oxide, and 20% zinc oxide.
- the material of the plastic powder is one or more of polyethylene, polypropylene, polystyrene, polyvinyl chloride, and ABS plastic.
- the material of the plastic powder is a mixed powder of high-density polypropylene and high-density polyethylene, and the weight ratio of high-density polypropylene and high-density polyethylene is 1:1.
- the material of the plastic powder is a mixed powder of ABS plastic and polyvinyl chloride, and the weight ratio of ABS plastic and polyvinyl chloride is 1:2.
- the particle size of the plastic powder is 200 mesh to 500 mesh.
- the method and technical scheme adopted by the present invention is: a preparation method of sterilizing plastic masterbatch, including the following steps:
- step S03 Disperse the nanocomposite material obtained in step S01 in water, and use ultrasonic dispersion to obtain a nanomaterial suspension;
- step S04 Stir the nano material suspension obtained in step S03 and the plastic powder obtained in step S02 at a high speed, and mix them uniformly;
- the step S01 is specifically: the step S01 is specifically: the metal silver, copper, and zinc wires are braided and rolled into a metal wire rod, and the composite metal wire rod is used as the anode conductor of the DC power supply.
- the arc formed with the cathode vaporizes and evaporates the tip of the composite metal wire rod as the anode conductor, producing a smoke-like metal atom group.
- the silver metal atom is fully mixed with copper, zinc, and oxygen atoms to form a gaseous alloy; the gaseous state is transformed by air flow
- the alloy is cooled, and the cooled powder is collected to obtain a nanocomposite material.
- the nanocomposite material obtained in the step S01 forms a soft aggregate of 40 microns.
- the nanocomposite material obtained in step S01 is dispersed in water, and additives are added, and ultrasonic dispersion is specifically used to repeatedly impact the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K with a frequency conversion ultrasonic device. dispersion.
- the nanocomposite material obtained in step S01 is dispersed in water, firstly dispersed by a lower frequency ultrasonic, and the program is set from low frequency to high frequency 40K-60K-80K-100K-120K Carry out in order, and then repeat several cycles from high frequency to low frequency.
- step S03 disperses the nanocomposite material obtained in step S01 in water, and first uses a lower frequency ultrasonic dispersion, and the program is set from low frequency to high frequency 40K-60K-80K -100K-120K are carried out in sequence, the dispersion time is 5min, and then from high frequency to low frequency in sequence, repeat 2 cycles.
- the step S05 specifically uses an air energy heat pump dryer, after 24 hours of drying, the mixed powder is melted and pelletized by a screw extruder to form a plastic masterbatch.
- the application of the sterilization plastic masterbatch in plastic products can be specifically made into a sterilization film, which can be used on the surface of the plastic liner of a refrigerator to play a role of sterilization.
- the application of sterilizing plastic masterbatch in plastic products can be specifically made into sterilizing film for the interior decoration of clean spaces in medical operating rooms and wards, food and drug production plants, and high-tech electronic product production workshops.
- the surface of the board plays a role of sterilization.
- the present invention has the following advantages compared with the prior art:
- the bactericidal plastic masterbatch of the present invention is composed of 20% to 80% silver, 10% to 50% copper oxide, and 10% to 50% zinc oxide compound particles in the plastic powder.
- Organic antibacterial agents and inorganic antibacterial agents have more powerful bactericidal and anti-mildew abilities, and are compatible with the technological requirements of plastic processing.
- the nanocomposite material adopts the nanocomposite material prepared by gasification, evaporation, mixing and cooling. It does not require acid, alkali and other chemical raw materials, and there is no waste water, waste gas, waste residue and other pollutants. ;
- the production process is simple and controllable, energy consumption is low, and it is convenient for large-scale production; the cleanliness of the product is high, and the quality is guaranteed.
- the preparation method of the sterilization plastic master batch of the present invention pulverizes ordinary plastic particles to form plastic powder. Through the miniaturization of the plastic material particles, it is beneficial to the uniform distribution of the nanocomposite material in the plastic system, and further improves the nanometer The bactericidal effect of composite materials.
- the preparation method of the sterilization plastic masterbatch of the present invention uses variable frequency ultrasonic equipment to de-agglomerate the nano materials to ensure that the dispersion of the nano composite materials can be realized.
- the nano composite materials of the present invention are added to the plastic powder, and the nano composite materials It is evenly distributed in the plastic matrix, so the plastic masterbatch makes the produced plastic products have the distribution of nanocomposite materials in the entire area, and the sterilization effect of the plastic products is complete.
- the bactericidal plastic masterbatch of the present invention is a finished product plastic particle of a conventional size, which is beneficial to downstream production and application, and realizes technically seamless docking.
- the sterilization plastic masterbatch of the present invention is tested and inoculated by an authoritative institution, the number of viable bacteria obtained after being placed for 24 hours is less than 1cfu/cm2, the number of residual bacteria on the surface is almost 0, and the sterilization rate is close to 100%.
- Figure 1 is a flow chart of the preparation method of the sterilization plastic masterbatch of the present invention.
- 2A to 2C are the 1300 times, 10000 times and 100 thousand times magnified pictures of the bactericidal plastic masterbatch of Example 1 of the present invention by scanning electron microscope.
- FIG. 1 is a flow chart of the preparation method of the sterilization plastic masterbatch of the present invention, and the embodiment of the present invention will be described in detail below with reference to FIG.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- the high-density polypropylene is crushed and refined to a powder of 200 mesh to 500 mesh;
- step S03 Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K for 60 minutes to obtain a nanocomposite material suspension;
- step S04 Stir the nanocomposite material suspension obtained in step S03 with the high-density polypropylene powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the high-density polypropylene powder particles; where the high density 96% polypropylene powder, 4% sterilizing nanocomposite materials;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- the high-density polypropylene and high-density polyethylene are pulverized and refined to 200-500 mesh powder; the weight ratio of high-density polypropylene and high-density polyethylene is 1:1.
- step S03 Disperse the nanocomposite material obtained in step S01 in water, add colored titanium dioxide, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K for 60 minutes to obtain a nanocomposite material suspension;
- step S04 Mix the nanocomposite material suspension obtained in step S03 with the high-density polypropylene and high-density polyethylene mixed powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite particles are adhered and wrapped in the high-density polypropylene and The surface of the high-density polyethylene mixed powder particles; the mixed powder of high-density polypropylene and high-density polyethylene is 96%, the sterilization nanocomposite material is 2%, and the colored titanium dioxide is 2%;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- the high-density polyethylene is crushed and refined to a powder of 200 mesh to 500 mesh;
- step S03 Disperse the nanocomposite material obtained in step S01 in water, add colored titanium dioxide, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K for 60 minutes to obtain a nanocomposite material suspension;
- step S04 Stir the suspension obtained in step S03 with the high-density polyethylene powder obtained in step S02 at high speed, and mix them evenly, so that the dispersed nanocomposite particles are attached and wrapped on the surface of the high-density polyethylene powder particles, wherein the high-density polyethylene powder 98%, 1% of bactericidal nanocomposite materials, 1% of colored titanium dioxide;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- the polyvinyl chloride is pulverized and refined to a powder of 200 mesh to 500 mesh;
- step S03 Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K for 60 minutes to obtain a composite nanomaterial suspension;
- step S04 Stir the nanocomposite material suspension obtained in step S03 and the polyvinyl chloride powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the polyvinyl chloride powder particles; wherein the polyvinyl chloride powder 98%, 2% of antibacterial nanocomposite materials;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- ABS plastic and polyvinyl chloride are pulverized and refined to 200 mesh to 500 mesh powder; the weight ratio of ABS plastic and polyvinyl chloride is 1:2.
- step S03 Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K ⁇ 120K for 60 minutes to obtain a nanocomposite material suspension;
- step S04 Mix the nanocomposite material suspension obtained in step S03 with the ABS plastic and polyvinyl chloride mixed powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite particles are attached and wrapped in the ABS plastic and polyvinyl chloride mixed powder Particle surface: 98% of ABS plastic and polyvinyl chloride mixed powder, 2% of sterilizing nanocomposite;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder and granulate into plastic masterbatch.
- a preparation method of sterilization plastic masterbatch includes the following steps:
- step S03 Disperse the nanocomposite material obtained in step S01 in water, and work at a lower frequency first.
- the program is set to proceed from low frequency to high frequency 40K—60K—80K—100K—120K in sequence, and the working time of each frequency is 5 minutes. Then, from high frequency to low frequency, two cycles are carried out, the total time is 100min.
- step S04 Stir the nanocomposite material suspension obtained in step S03 with the polystyrene powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the polystyrene powder particles; wherein the polystyrene powder 99%, sterilization nanocomposite material 1%;
- Adopt air energy heat pump dryer after 24 hours of drying, use screw extruder to melt the mixed powder and granulate into plastic masterbatch.
- the nanocomposite material forms a soft aggregate of 40 microns, with a particle size of 30nm ⁇ 50nm It is composed of fine particles of silver, copper oxide, and zinc oxide.
- the plastic master batches of Examples 1 to 6 were formed into a film on a plastic plate to form a sterilization film with a thickness of less than 50 microns, and the plastic plate covering the sterilization film was subjected to blister processing to form a refrigerator inner liner part.
- the high-density polypropylene plastic sheet that was not covered with the sterilization film was subjected to blister processing to form a refrigerator inner liner part, and Comparative Example 1 was obtained.
- Examples 1 to 6 have good antibacterial performance, with an antibacterial rate greater than 99%.
- the plastic masterbatch of the present invention has been tested by an authoritative organization and the number of viable bacteria obtained after inoculation for 24 hours is less than 1cfu/cm2. The number of residual bacteria on the surface is almost 0, and the sterilization rate is close to 100%.
- the sterilization plastic masterbatch of the present invention is composed of 20% to 80% silver, 10% to 50% copper oxide, and 10% to 50% zinc oxide composite particles, which are prepared by gasification, evaporation, mixing and cooling
- the nanocomposite material has stronger bactericidal and anti-mildew abilities than the existing natural antibacterial agents, organic antibacterial agents and inorganic antibacterial agents, and is compatible with the technological requirements of plastic processing.
- the nano composite material adopts the nano composite material prepared by gasification, evaporation, mixing and cooling, does not require acid, alkali and other chemical raw materials, and has no waste water, waste gas, waste residue and other pollutants;
- the process is simple and controllable, energy consumption is low, and large-scale production is convenient; the cleanliness of the product is high, and the quality is guaranteed.
- the preparation method of the sterilization plastic masterbatch of the present invention pulverizes ordinary plastic particles to form plastic powder. Through the miniaturization of the plastic material particles, it is beneficial to the uniform distribution of nano materials in the plastic system, and further improves the sterilization of nano materials. Effect.
- the preparation method of the sterilization plastic master batch of the present invention uses a frequency conversion ultrasonic device to de-agglomerate the nano material to ensure that the nano material can be dispersed.
- the bactericidal plastic master batch of the present invention is a finished product plastic particle of a conventional size, which is beneficial to downstream production and application, and realizes technically seamless docking.
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Abstract
Disclosed are a bactericidal plastic masterbatch, a preparation method therefor and an application thereof. The bactericidal plastic masterbatch is composed of the following components by weight percentage: 95-99% of plastic powder and 1-5% of a bactericidal nanocomposite material; the bactericidal nanocomposite material is composed of fine particles having a particle size of 30 nm-50 nm, and the contents by weight percentage are 20%-80% silver, 10%-50% copper oxide, and 10%-50% zinc oxide. Products prepared by using the plastic masterbatch of the present invention have been tested by an authoritative organization, and the viable bacteria count obtained by letting stand for 24 hours after inoculation was less than 1 cfu/cm2, the number of residual bacteria on a surface was almost 0, and the sterilization rate was close to 100%.
Description
本发明属于塑料新材料技术领域,具体涉及一种杀菌塑料母粒及其制备方法和应用。The invention belongs to the technical field of new plastic materials, and specifically relates to a sterilization plastic master batch and a preparation method and application thereof.
由于塑料具有容易成型、质轻、耐酸碱稳定等特性,而成为各种日常用品的制造原料被广泛使用。但塑料的天然缺陷是表面容易滋生细菌霉菌,是微生物生长繁殖的营养源。Because plastics have the characteristics of easy molding, light weight, acid and alkali resistance, etc., they are widely used as raw materials for the manufacture of various daily necessities. But the natural defect of plastics is that bacteria and molds can easily grow on the surface, which is a source of nutrients for the growth and reproduction of microorganisms.
为此,无数的人尝试采用添加各种抗菌材料的方法,希望能解决这个难题。但是,受制于抗菌材料的性能局限性,目前的“抗菌”塑料,只能做到抑菌,做不到杀菌。For this reason, countless people have tried to add various antibacterial materials, hoping to solve this problem. However, due to the performance limitations of antibacterial materials, the current "antibacterial" plastics can only achieve bacteriostasis, not sterilization.
抗菌材料的种类,分为天然抗菌剂、有机抗菌剂和无机抗菌剂几大类。在国际上,主要有美国杜邦公司等化工巨头的有机抗菌剂,日本的纺织陶瓷行业等大公司推出的银离子无机抗菌剂;在国内,缺乏成规模的抗菌剂产业,偶尔出现采用纳米银作为杀菌材料的事例,但受制于纳米材料的产能、下游的应用技术、以及成本等因素的影响,难以实现产业化。The types of antibacterial materials are divided into natural antibacterial agents, organic antibacterial agents and inorganic antibacterial agents. Internationally, there are mainly organic antibacterial agents from chemical giants such as DuPont in the United States, and silver ion inorganic antibacterial agents introduced by large companies such as the textile and ceramic industry in Japan. In China, there is a lack of a large-scale antibacterial agent industry, and nano-silver is occasionally used as an antibacterial agent. Examples of sterilization materials, but due to factors such as the production capacity of nanomaterials, downstream application technologies, and cost, it is difficult to achieve industrialization.
从现实需求最为迫切的家电行业来看,现行的抗菌塑料国家标准GB/T 31402-2015 《塑料表面抗菌性能试验方法》,抗菌测试只是检测抑菌效果,不检测杀菌。就连该标准的参与制定单位的海信容声、松下、海尔等家电行业巨头,均无法提供高性能的杀菌塑料制品。From the perspective of the home appliance industry with the most urgent actual needs, the current national standard for antibacterial plastics GB/T 31402-2015 "Test Methods for Antibacterial Performance of Plastic Surfaces", antibacterial testing only detects the antibacterial effect, not sterilization. Even the home appliance industry giants such as Hisense Rongsheng, Panasonic, and Haier, which participated in the formulation of the standard, cannot provide high-performance sterilized plastic products.
CN105562702B公开了铜银合金纳米功能材料及其制备方法和应用,此专利在铜、银在极大的成分比例范围内可以形成合金,发明的铜银纳米功能金属材料可直接作为一种杀菌、抗菌材料,也可以作为一种光能捕获的量子点材料。而该粒径均一、分散性良好的铜银纳米功能材料的制备获得是基于回流还原加混合骤冷的工艺实现的,该工艺要求一方面,在进行合适的反应溶液体系的设计之后,即合适的表面活性剂、络合剂和还原保护剂的浓度,在一定温度下引入铜、银混合溶液进行回流还原法,实现了铜、银元素的可控协同还原。另一反面,通过混合骤冷工艺,实现了还原反应终止的精确控制以及限制颗粒非均匀形核与长大。两工艺互相配合,缺一不可。该铜银纳米功能材料的工艺比较复杂,不利于大规模生产。...
CN105562702B discloses a copper-silver alloy nano-functional material and its preparation method and application. This patent can form an alloy within a large composition ratio of copper and silver. The invented copper-silver nano-functional metal material can be directly used as a kind of sterilization and antibacterial The material can also be used as a quantum dot material for light energy capture. The preparation of the copper-silver nano-functional material with uniform particle size and good dispersibility is based on the process of reflux reduction and mixing and quenching. On the one hand, the process requires that after the design of a suitable reaction solution system is carried out, it is suitable Concentrations of surfactants, complexing agents and reduction protection agents are introduced into a mixed solution of copper and silver at a certain temperature for reflux reduction, which realizes the controllable and coordinated reduction of copper and silver elements. On the other hand, through the mixed quenching process, the precise control of the termination of the reduction reaction is realized and the non-uniform nucleation and growth of particles are restricted. The two processes cooperate with each other and one is indispensable. The process of the copper-silver nano-functional material is relatively complicated, which is not conducive to large-scale production.
在此处键入技术问题描述段落。Type a paragraph describing the technical problem here.
基于此,本发明提出一种杀菌塑料母粒及其制备方法和应用,旨在提供一种杀菌塑料母料,其采用20%~80%银、10%~50%氧化铜、10%~50%氧化锌复合物颗粒构成杀菌纳米复合材料,该纳米复合材料采用气化蒸发、混合和冷却制备,生产过程简单可控,便于规模化生产;并且比现有的天然抗菌剂、有机抗菌剂和无机抗菌剂,更具强大的杀菌和防霉能力,其添加少量的纳米复合材料,就达到了表面的细菌残留数几乎为0,杀菌率接近100%的效果。Based on this, the present invention proposes a sterilization plastic masterbatch and its preparation method and application, aiming to provide a sterilization plastic masterbatch, which uses 20%~80% silver, 10%~50% copper oxide, 10%~50% % Zinc oxide composite particles constitute a sterilizing nanocomposite material. The nanocomposite material is prepared by gasification, evaporation, mixing and cooling. The production process is simple and controllable, and it is convenient for large-scale production; and is better than the existing natural antibacterial agents, organic antibacterial agents and Inorganic antibacterial agents have more powerful bactericidal and anti-mildew abilities. Adding a small amount of nanocomposite materials can achieve the effect that the number of bacterial residues on the surface is almost 0 and the sterilization rate is close to 100%.
为达到上述目的,本发明采用的技术方案是:一种杀菌塑料母粒,其特征在于,所述杀菌塑料母粒包括以下重量百分比组分组成:To achieve the above objective, the technical solution adopted by the present invention is: a sterilization plastic masterbatch, characterized in that the sterilization plastic masterbatch comprises the following components by weight percentage:
塑料粉末
95~99%,Plastic powder
95~99%,
杀菌纳米复合材料
1~5%,Sterilizing nanocomposite materials
1~5%,
所述的杀菌纳米复合材料粒径为30nm~50nm,以重量百分比计,含量为银20%~80%、氧化铜10%~50%、氧化锌10%~50%。 The particle size of the sterilization nanocomposite material is 30nm-50nm, and the content is 20%-80% silver, 10%-50% copper oxide, and 10%-50% zinc oxide in terms of weight percentage.
上述杀菌塑料母粒技术方案中进一步改进的技术方案如下:The further improved technical solutions in the above-mentioned sterilization plastic masterbatch technical solutions are as follows:
1. 上述技术方案中,所述的杀菌纳米复合材料由银70%、氧化铜15%、氧化锌15%复合物颗粒构成。 1. In the above technical solution, the sterilization nanocomposite material is composed of composite particles of 70% silver, 15% copper oxide, and 15% zinc oxide.
2. 上述技术方案中,所述的杀菌纳米以重量百分比计,所述的杀菌纳米复合材料由银75%、氧化铜10%、氧化锌15%复合物颗粒构成。 2. In the above technical solution, the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 75% silver, 10% copper oxide, and 15% zinc oxide.
3. 上述技术方案中,所述的杀菌纳米以重量百分比计,所述的杀菌纳米复合材料由银80%、氧化铜10%、氧化锌10%复合物颗粒构成。 3. In the above technical solution, the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 80% silver, 10% copper oxide, and 10% zinc oxide.
4. 上述技术方案中,所述的杀菌纳米以重量百分比计,所述的杀菌纳米复合材料由银65%、氧化铜25%、氧化锌10%复合物颗粒构成。 4. In the above technical solution, the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of silver 65%, copper oxide 25%, and zinc oxide 10%.
5. 上述技术方案中,所述的杀菌纳米以重量百分比计,所述的杀菌纳米复合材料由银60%、氧化铜20%、氧化锌20%复合物颗粒构成。5. In the above technical solution, the sterilization nanometer is calculated by weight percentage, and the sterilization nanocomposite material is composed of composite particles of 60% silver, 20% copper oxide, and 20% zinc oxide.
6. 上述技术方案中,所述的塑料粉末的材料为聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、ABS塑料中的一种或几种。6. In the above technical solution, the material of the plastic powder is one or more of polyethylene, polypropylene, polystyrene, polyvinyl chloride, and ABS plastic.
7. 上述技术方案中,所述的塑料粉末的材料为高密度聚丙烯和高密度聚乙烯的混合粉末,高密度聚丙烯和高密度聚乙烯的重量比为1:1。7. In the above technical solution, the material of the plastic powder is a mixed powder of high-density polypropylene and high-density polyethylene, and the weight ratio of high-density polypropylene and high-density polyethylene is 1:1.
8. 上述技术方案中,所述的塑料粉末的材料为ABS塑料和聚氯乙烯混合粉末,ABS塑料和聚氯乙烯的重量比为1:2。8. In the above technical scheme, the material of the plastic powder is a mixed powder of ABS plastic and polyvinyl chloride, and the weight ratio of ABS plastic and polyvinyl chloride is 1:2.
9. 上述技术方案中,所述的塑料粉末的颗粒大小为200目~500目。9. In the above technical scheme, the particle size of the plastic powder is 200 mesh to 500 mesh.
本发明采用的方法技术方案是:一种杀菌塑料母粒的制备方法,包括如下步骤:The method and technical scheme adopted by the present invention is: a preparation method of sterilizing plastic masterbatch, including the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,通过气化蒸发、混合和冷却制得纳米复合材料,其中,以重量百分比计,银20%~80%、氧化铜10%~50%、氧化锌10%~50%;S01. Weaving and calendering metallic silver, copper, and zinc wires into metal wire rods, and preparing nanocomposites through vaporization, evaporation, mixing and cooling, wherein, by weight percentage, silver 20%~80%, copper oxide 10%~ 50%, zinc oxide 10%~50%;
S02、将普通的塑料颗粒进行粉碎形成塑料粉末;S02. Crush ordinary plastic particles to form plastic powder;
S03、将步骤S01得到的纳米复合材料分散在水中,采用超声分散,得到纳米材料悬浮液;S03: Disperse the nanocomposite material obtained in step S01 in water, and use ultrasonic dispersion to obtain a nanomaterial suspension;
S04、将步骤S03得到的纳米材料悬浮液与步骤S02得到的塑料粉末高速搅拌,混合均匀;S04. Stir the nano material suspension obtained in step S03 and the plastic powder obtained in step S02 at a high speed, and mix them uniformly;
S05、干燥、挤出造粒得到杀菌塑料母粒。S05, drying, extruding and granulating to obtain sterilized plastic masterbatch.
上述方法技术方案中进一步改进的技术方案如下:The technical solutions further improved in the technical solutions of the above methods are as follows:
1. 上述技术方案中,所述的步骤S01具体为:所述的步骤S01具体为:将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料。1. In the above technical solution, the step S01 is specifically: the step S01 is specifically: the metal silver, copper, and zinc wires are braided and rolled into a metal wire rod, and the composite metal wire rod is used as the anode conductor of the DC power supply. The arc formed with the cathode vaporizes and evaporates the tip of the composite metal wire rod as the anode conductor, producing a smoke-like metal atom group. The silver metal atom is fully mixed with copper, zinc, and oxygen atoms to form a gaseous alloy; the gaseous state is transformed by air flow The alloy is cooled, and the cooled powder is collected to obtain a nanocomposite material.
2.上述技术方案中,所述的步骤S01制得的纳米复合材料形成了40微米的软团聚体。2. In the above technical scheme, the nanocomposite material obtained in the step S01 forms a soft aggregate of 40 microns.
3. 上述技术方案中,所述的S02中将普通的塑料颗粒进行粉碎形成塑料粉末,所述的塑料粉末的颗粒大小为200目~500目。3. In the above technical solution, in the S02, ordinary plastic particles are crushed to form a plastic powder, and the particle size of the plastic powder is 200 mesh to 500 mesh.
4. 上述技术方案中,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,加入助剂,采用超声分散具体为用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散。4. In the above technical scheme, in the step S03, the nanocomposite material obtained in step S01 is dispersed in water, and additives are added, and ultrasonic dispersion is specifically used to repeatedly impact the nanocomposite material at an ultrasonic frequency of 40K~120K with a frequency conversion ultrasonic device. dispersion.
5. 上述技术方案中,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,先用较低的频率超声分散,程序设置为从低频到高频40K—60K—80K—100K—120K依次进行,再从依次高频到低频,重复几个周期。5. In the above technical scheme, in the step S03, the nanocomposite material obtained in step S01 is dispersed in water, firstly dispersed by a lower frequency ultrasonic, and the program is set from low frequency to high frequency 40K-60K-80K-100K-120K Carry out in order, and then repeat several cycles from high frequency to low frequency.
6. 上述技术方案中,其特征在于,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,先用较低的频率超声分散,程序设置为从低频到高频40K—60K—80K—100K—120K依次进行,分散时间为5min,再从依次高频到低频,重复2个周期。6. In the above technical scheme, it is characterized in that the step S03 disperses the nanocomposite material obtained in step S01 in water, and first uses a lower frequency ultrasonic dispersion, and the program is set from low frequency to high frequency 40K-60K-80K -100K-120K are carried out in sequence, the dispersion time is 5min, and then from high frequency to low frequency in sequence, repeat 2 cycles.
7. 上述技术方案中,所述的步骤S05具体为采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。7. In the above technical solution, the step S05 specifically uses an air energy heat pump dryer, after 24 hours of drying, the mixed powder is melted and pelletized by a screw extruder to form a plastic masterbatch.
杀菌塑料母粒在塑料制品中的应用。The application of sterilization plastic masterbatch in plastic products.
1. 上述技术方案中,杀菌塑料母粒在塑料制品中的应用,具体地可制成杀菌膜,用于电冰箱塑料内胆表面,起到杀菌的作用。1. In the above technical solution, the application of the sterilization plastic masterbatch in plastic products can be specifically made into a sterilization film, which can be used on the surface of the plastic liner of a refrigerator to play a role of sterilization.
2.上述技术方案中,杀菌塑料母粒在塑料制品中的应用,具体地可制成杀菌膜,用于医疗手术室和病房、食品药品生产厂房、高科技电子产品生产车间洁净空间的内部装饰板材表面,起到杀菌的作用。2. In the above technical scheme, the application of sterilizing plastic masterbatch in plastic products can be specifically made into sterilizing film for the interior decoration of clean spaces in medical operating rooms and wards, food and drug production plants, and high-tech electronic product production workshops. The surface of the board plays a role of sterilization.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:
1、本发明的杀菌塑料母粒,在塑料粉末中采用银20%~80%、氧化铜10%~50%、氧化锌10%~50%复合物颗粒构成,比现有的天然抗菌剂、有机抗菌剂和无机抗菌剂,更具强大的杀菌和防霉能力,同时兼容塑料加工的工艺要求。1. The bactericidal plastic masterbatch of the present invention is composed of 20% to 80% silver, 10% to 50% copper oxide, and 10% to 50% zinc oxide compound particles in the plastic powder. Organic antibacterial agents and inorganic antibacterial agents have more powerful bactericidal and anti-mildew abilities, and are compatible with the technological requirements of plastic processing.
2、本发明的杀菌塑料母粒的制备方法中纳米复合材料其采用气化蒸发、混合和冷却制得的纳米复合材料,不需要酸、碱等化工原材料,无废水、废气、废渣等污染物;生产过程简单可控,能源消耗少,便于规模化生产;产品清洁度高,质量有保障。2. In the preparation method of the sterilization plastic masterbatch of the present invention, the nanocomposite material adopts the nanocomposite material prepared by gasification, evaporation, mixing and cooling. It does not require acid, alkali and other chemical raw materials, and there is no waste water, waste gas, waste residue and other pollutants. ; The production process is simple and controllable, energy consumption is low, and it is convenient for large-scale production; the cleanliness of the product is high, and the quality is guaranteed.
3、本发明的杀菌塑料母粒的制备方法将普通的塑料颗粒进行粉碎形成塑料粉末,通过对塑料材料颗粒的细小化处理,有利于纳米复合材料在塑料体系中的均匀分布,进一步提高了纳米复合材料的杀菌效果。3. The preparation method of the sterilization plastic master batch of the present invention pulverizes ordinary plastic particles to form plastic powder. Through the miniaturization of the plastic material particles, it is beneficial to the uniform distribution of the nanocomposite material in the plastic system, and further improves the nanometer The bactericidal effect of composite materials.
4、本发明的杀菌塑料母粒的制备方法用变频超声波设备,对纳米材料进行解团聚处理,以确保能够实现纳米复合材料的分散,本发明的纳米复合材料添加在塑料粉末中,纳米复合材料在塑料基体中分布均匀,因此塑料母粒使所制出的塑料制品在整个区域都有纳米复合材料的分布,该塑料制品的杀菌效果完整。4. The preparation method of the sterilization plastic masterbatch of the present invention uses variable frequency ultrasonic equipment to de-agglomerate the nano materials to ensure that the dispersion of the nano composite materials can be realized. The nano composite materials of the present invention are added to the plastic powder, and the nano composite materials It is evenly distributed in the plastic matrix, so the plastic masterbatch makes the produced plastic products have the distribution of nanocomposite materials in the entire area, and the sterilization effect of the plastic products is complete.
5、本发明的杀菌塑料母粒为常规大小的制成品塑料颗粒,利于下游的生产应用,实现技术上无缝对接。5. The bactericidal plastic masterbatch of the present invention is a finished product plastic particle of a conventional size, which is beneficial to downstream production and application, and realizes technically seamless docking.
6、将本发明的杀菌塑料母粒,经过权威机构检测接种后放置24h得到的活菌数小于1cfu/cm2,表面的细菌残留数几乎为0,杀菌率接近100%。6. After the sterilization plastic masterbatch of the present invention is tested and inoculated by an authoritative institution, the number of viable bacteria obtained after being placed for 24 hours is less than 1cfu/cm2, the number of residual bacteria on the surface is almost 0, and the sterilization rate is close to 100%.
图1为本发明杀菌塑料母粒的制备方法流程图。Figure 1 is a flow chart of the preparation method of the sterilization plastic masterbatch of the present invention.
图2A~2C为本发明实施例1杀菌塑料母粒的经扫描电子显微镜一千三百倍、一万倍和十万倍放大的图片。2A to 2C are the 1300 times, 10000 times and 100 thousand times magnified pictures of the bactericidal plastic masterbatch of Example 1 of the present invention by scanning electron microscope.
在此处键入本发明的最佳实施方式描述段落。Type here a paragraph describing the best mode of the present invention.
为了使本发明要解决的技术问题,技术方案及有益效果更加清楚明白,一下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and clearer, the present invention will be further described in detail with reference to the embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not used to limit the present invention.
图1为本发明杀菌塑料母粒的制备方法流程图,下面结合图1对本发明的实施例具体说明。FIG. 1 is a flow chart of the preparation method of the sterilization plastic masterbatch of the present invention, and the embodiment of the present invention will be described in detail below with reference to FIG.
实施例1Example 1
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银70%、氧化铜15%、氧化锌15%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizing and evaporating the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow, and the cooled powder is collected to obtain a nanocomposite material. In total, 70% silver, 15% copper oxide, 15% zinc oxide;
S02、将高密度聚丙烯粉碎细化至200目~500目的粉末;S02. The high-density polypropylene is crushed and refined to a powder of 200 mesh to 500 mesh;
S03、将步骤S01得到的纳米复合材料分散在水中,用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散60min,得到纳米复合材料悬浮液;S03. Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K~120K for 60 minutes to obtain a nanocomposite material suspension;
S04、将步骤S03得到的纳米复合材料悬浮液与步骤S02得到的高密度聚丙烯粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在高密度聚丙烯粉末颗粒表面;其中高密度聚丙烯粉末96%,杀菌纳米复合材料 4%;S04. Stir the nanocomposite material suspension obtained in step S03 with the high-density polypropylene powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the high-density polypropylene powder particles; where the high density 96% polypropylene powder, 4% sterilizing nanocomposite materials;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
实施例2Example 2
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银70%、氧化铜15%、氧化锌15%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizing and evaporating the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow, and the cooled powder is collected to obtain a nanocomposite material. In total, 70% silver, 15% copper oxide, 15% zinc oxide;
S02、将高密度聚丙烯和高密度聚乙烯粉碎细化至200目~500目的粉末;高密度聚丙烯和高密度聚乙烯的重量比为1:1。S02. The high-density polypropylene and high-density polyethylene are pulverized and refined to 200-500 mesh powder; the weight ratio of high-density polypropylene and high-density polyethylene is 1:1.
S03、将步骤S01得到的纳米复合材料分散在水中,加入着色钛白粉,用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散60min,得到纳米复合材料悬浮液;S03. Disperse the nanocomposite material obtained in step S01 in water, add colored titanium dioxide, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K~120K for 60 minutes to obtain a nanocomposite material suspension;
S04、将步骤S03得到的纳米复合材料悬浮液与步骤S02得到的高密度聚丙烯和高密度聚乙烯混合粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在高密度聚丙烯和高密度聚乙烯混合粉末颗粒表面;其中高密度聚丙烯和高密度聚乙烯混合粉末为96%,杀菌纳米复合材料2%,着色钛白粉2%;S04. Mix the nanocomposite material suspension obtained in step S03 with the high-density polypropylene and high-density polyethylene mixed powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite particles are adhered and wrapped in the high-density polypropylene and The surface of the high-density polyethylene mixed powder particles; the mixed powder of high-density polypropylene and high-density polyethylene is 96%, the sterilization nanocomposite material is 2%, and the colored titanium dioxide is 2%;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
实施例3Example 3
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银75%、氧化铜10%、氧化锌15%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizing and evaporating the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow to collect the cooled powder to obtain a nanocomposite material, which is calculated by weight percentage , Silver 75%, copper oxide 10%, zinc oxide 15%;
S02、将高密度聚乙烯粉碎细化至200目~500目的粉末;S02. The high-density polyethylene is crushed and refined to a powder of 200 mesh to 500 mesh;
S03、将步骤S01得到的纳米复合材料分散在水中,加入着色钛白粉,用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散60min,得到纳米复合材料悬浮液;S03. Disperse the nanocomposite material obtained in step S01 in water, add colored titanium dioxide, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K~120K for 60 minutes to obtain a nanocomposite material suspension;
S04、将步骤S03得到的悬浮液与步骤S02得到的高密度聚乙烯粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在高密度聚乙烯粉末颗粒表面,其中高密度聚乙烯粉末98%,杀菌纳米复合材料 1%,着色钛白粉1%;S04. Stir the suspension obtained in step S03 with the high-density polyethylene powder obtained in step S02 at high speed, and mix them evenly, so that the dispersed nanocomposite particles are attached and wrapped on the surface of the high-density polyethylene powder particles, wherein the high-density polyethylene powder 98%, 1% of bactericidal nanocomposite materials, 1% of colored titanium dioxide;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
实施例4Example 4
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银80%、氧化铜10%、氧化锌10%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizing and evaporating the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow, and the cooled powder is collected to obtain a nanocomposite material. In total, silver 80%, copper oxide 10%, zinc oxide 10%;
S02、将聚氯乙烯粉碎细化至200目~500目的粉末;S02. The polyvinyl chloride is pulverized and refined to a powder of 200 mesh to 500 mesh;
S03、将步骤S01得到的纳米复合材料分散在水中,用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散60min,得到复合纳米材料悬浮液;S03. Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K~120K for 60 minutes to obtain a composite nanomaterial suspension;
S04、将步骤S03得到的纳米复合材料悬浮液与步骤S02得到的聚氯乙烯粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在聚氯乙烯粉末颗粒表面;其中聚氯乙烯粉末98%,杀菌纳米复合材料2%;S04. Stir the nanocomposite material suspension obtained in step S03 and the polyvinyl chloride powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the polyvinyl chloride powder particles; wherein the polyvinyl chloride powder 98%, 2% of antibacterial nanocomposite materials;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder into granulation to make plastic masterbatch.
实施例5Example 5
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银65%、氧化铜25%、氧化锌10%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizing and evaporating the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow, and the cooled powder is collected to obtain a nanocomposite material. In total, silver 65%, copper oxide 25%, zinc oxide 10%;
S02、将ABS塑料和聚氯乙烯粉碎细化至200目~500目的粉末;ABS塑料和聚氯乙烯的重量比为1:2。S02. The ABS plastic and polyvinyl chloride are pulverized and refined to 200 mesh to 500 mesh powder; the weight ratio of ABS plastic and polyvinyl chloride is 1:2.
S03、将步骤S01得到的纳米复合材料分散在水中,用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散60min,得到纳米复合材料悬浮液;S03. Disperse the nanocomposite material obtained in step S01 in water, and use a variable frequency ultrasonic device to repeatedly impact and disperse the nanocomposite material at an ultrasonic frequency of 40K~120K for 60 minutes to obtain a nanocomposite material suspension;
S04、将步骤S03得到的纳米复合材料悬浮液与步骤S02得到的ABS塑料和聚氯乙烯混合粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在ABS塑料和聚氯乙烯混合粉末颗粒表面;其中ABS塑料和聚氯乙烯混合粉末98%,杀菌纳米复合材料 2%;S04. Mix the nanocomposite material suspension obtained in step S03 with the ABS plastic and polyvinyl chloride mixed powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite particles are attached and wrapped in the ABS plastic and polyvinyl chloride mixed powder Particle surface: 98% of ABS plastic and polyvinyl chloride mixed powder, 2% of sterilizing nanocomposite;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder and granulate into plastic masterbatch.
实施例6Example 6
一种杀菌塑料母粒的制备方法,包括以下步骤:A preparation method of sterilization plastic masterbatch includes the following steps:
S01、将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却收集冷却后的粉体,得到纳米复合材料,其中,以重量百分比计,银60%、氧化铜20%、氧化锌20%;S01. Weaving and rolling metallic silver, copper, and zinc wires into metal rods, using the composite metal rod as the anode conductor of the DC power supply, and the arc formed with the cathode, vaporizes and evaporates the tip of the composite metal rod as the anode conductor. Smoke-like metal atom clusters, silver metal atoms, copper, zinc, and oxygen atoms are fully mixed to form a gaseous alloy; the gaseous alloy is cooled by air flow to collect the cooled powder to obtain a nanocomposite material, which is calculated by weight percentage , Silver 60%, copper oxide 20%, zinc oxide 20%;
S02、将聚苯乙烯粉碎细化至200目~500目的粉末;S02. Crush the polystyrene to a powder of 200 mesh to 500 mesh;
S03、将步骤S01得到的纳米复合材料分散在水中,先用较低的频率工作,程序设置为从低频到高频40K—60K—80K—100K—120K依次进行,每个频率工作时间为5min,再依次从高频到低频,进行两个周期,总的时间为100min。得到纳米复合材料悬浮液;使软团聚体逐渐分散,呈现独立的纳米颗粒;S03. Disperse the nanocomposite material obtained in step S01 in water, and work at a lower frequency first. The program is set to proceed from low frequency to high frequency 40K—60K—80K—100K—120K in sequence, and the working time of each frequency is 5 minutes. Then, from high frequency to low frequency, two cycles are carried out, the total time is 100min. Obtain a nanocomposite material suspension; gradually disperse the soft agglomerates and present independent nanoparticles;
S04、将步骤S03得到的纳米复合材料悬浮液与步骤S02得到的聚苯乙烯粉末高速搅拌,混合均匀,使分散好的纳米复合材料颗粒附着包裹在聚苯乙烯粉末颗粒表面;其中聚苯乙烯粉末99%,杀菌纳米复合材料1%;S04. Stir the nanocomposite material suspension obtained in step S03 with the polystyrene powder obtained in step S02 at high speed and mix uniformly, so that the dispersed nanocomposite material particles adhere and wrap on the surface of the polystyrene powder particles; wherein the polystyrene powder 99%, sterilization nanocomposite material 1%;
S05、采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。S05. Adopt air energy heat pump dryer, after 24 hours of drying, use screw extruder to melt the mixed powder and granulate into plastic masterbatch.
将实施例1~6的S01步骤得到的任一种纳米复合材料。经扫描电子显微镜一千三百倍、一万倍和十万倍放大,得到图2A~2C,如图所示:该纳米复合材料形成了40微米的软团聚体,由粒径为30nm~50nm的细小颗粒构成,是银、氧化铜、氧化锌复合物。Any nanocomposite material obtained in step S01 of Examples 1 to 6. The magnification of 1,300 times, 10,000 times and 100,000 times by scanning electron microscopy results in Figure 2A~2C, as shown in the figure: The nanocomposite material forms a soft aggregate of 40 microns, with a particle size of 30nm~50nm It is composed of fine particles of silver, copper oxide, and zinc oxide.
将实施例1~6的塑料母粒在塑料板材上制膜,形成厚度为小于50微米的杀菌膜,将覆盖杀菌膜的塑料板材进行吸塑加工,制成电冰箱内胆部件。The plastic master batches of Examples 1 to 6 were formed into a film on a plastic plate to form a sterilization film with a thickness of less than 50 microns, and the plastic plate covering the sterilization film was subjected to blister processing to form a refrigerator inner liner part.
将未覆盖杀菌膜的高密度聚丙烯塑料板材进行吸塑加工,制成电冰箱内胆部件,得到对比例1。The high-density polypropylene plastic sheet that was not covered with the sterilization film was subjected to blister processing to form a refrigerator inner liner part, and Comparative Example 1 was obtained.
将该电冰箱内胆部件依据GB/T31402-2015检测其抗菌性能如表1所示:According to GB/T31402-2015, the antibacterial performance of the refrigerator liner components is shown in Table 1:
表1Table 1
经过测试,我们发现实施例1~6的抗菌性能好,抗菌率大于99%,本发明的塑料母粒制成品,经权威机构检测,接种后放置24h得到的活菌数小于1cfu/cm2,表面的细菌残留数几乎为0,杀菌率接近100%。After testing, we found that Examples 1 to 6 have good antibacterial performance, with an antibacterial rate greater than 99%. The plastic masterbatch of the present invention has been tested by an authoritative organization and the number of viable bacteria obtained after inoculation for 24 hours is less than 1cfu/cm2. The number of residual bacteria on the surface is almost 0, and the sterilization rate is close to 100%.
综上,本发明的杀菌塑料母粒,采用20%~80%银、10%~50%氧化铜、10%~50%氧化锌复合物颗粒构成,其采用气化蒸发、混合和冷却制得的纳米复合材料,比现有的天然抗菌剂、有机抗菌剂和无机抗菌剂,更具强大的杀菌和防霉能力,同时兼容塑料加工的工艺要求。本发明的杀菌塑料母粒的制备方法中纳米复合材料其采用气化蒸发、混合和冷却制得的纳米复合材料,不需要酸、碱等化工原材料,无废水、废气、废渣等污染物;生产过程简单可控,能源消耗少,便于规模化生产;产品清洁度高,质量有保障。本发明的杀菌塑料母粒的制备方法将普通的塑料颗粒进行粉碎形成塑料粉末,通过对塑料材料颗粒的细小化处理,有利于纳米材料在塑料体系中的均匀分布,进一步提高了纳米材料的杀菌效果。本发明的杀菌塑料母粒的制备方法用变频超声波设备,对纳米材料进行解团聚处理,以确保能够实现纳米材料的分散。本发明的杀菌塑料母粒为常规大小的制成品塑料颗粒,利于下游的生产应用,实现技术上的无缝对接。In summary, the sterilization plastic masterbatch of the present invention is composed of 20% to 80% silver, 10% to 50% copper oxide, and 10% to 50% zinc oxide composite particles, which are prepared by gasification, evaporation, mixing and cooling The nanocomposite material has stronger bactericidal and anti-mildew abilities than the existing natural antibacterial agents, organic antibacterial agents and inorganic antibacterial agents, and is compatible with the technological requirements of plastic processing. In the preparation method of the sterilization plastic master batch of the present invention, the nano composite material adopts the nano composite material prepared by gasification, evaporation, mixing and cooling, does not require acid, alkali and other chemical raw materials, and has no waste water, waste gas, waste residue and other pollutants; The process is simple and controllable, energy consumption is low, and large-scale production is convenient; the cleanliness of the product is high, and the quality is guaranteed. The preparation method of the sterilization plastic masterbatch of the present invention pulverizes ordinary plastic particles to form plastic powder. Through the miniaturization of the plastic material particles, it is beneficial to the uniform distribution of nano materials in the plastic system, and further improves the sterilization of nano materials. Effect. The preparation method of the sterilization plastic master batch of the present invention uses a frequency conversion ultrasonic device to de-agglomerate the nano material to ensure that the nano material can be dispersed. The bactericidal plastic master batch of the present invention is a finished product plastic particle of a conventional size, which is beneficial to downstream production and application, and realizes technically seamless docking.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their description is relatively specific and detailed, but they should not be understood as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (21)
- 一种杀菌塑料母粒,其特征在于,所述杀菌塑料母粒包括以下重量百分比组分组成:A sterilization plastic masterbatch, characterized in that, the sterilization plastic masterbatch comprises the following components by weight percentage:塑料粉末 95~99%,Plastic powder 95~99%,杀菌纳米复合材料 1~5%,Sterilizing nanocomposite materials 1~5%,所述的杀菌纳米复合材料由粒径为30nm~50nm的细小颗粒构成,以重量百分比计,含量为银20%~80%、氧化铜10%~50%、氧化锌10%~50%。The sterilization nanocomposite material is composed of fine particles with a particle size of 30nm-50nm, and the content is 20%-80% silver, 10%-50% copper oxide, and 10%-50% zinc oxide in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,以重量百分比计,所述的杀菌纳米复合材料由银70%、氧化铜15%、氧化锌15%复合物颗粒构成。The sterilization plastic master batch according to claim 1, wherein the sterilization nanocomposite material is composed of composite particles of 70% silver, 15% copper oxide, and 15% zinc oxide in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,以重量百分比计,所述的杀菌纳米复合材料由银75%、氧化铜10%、氧化锌15%复合物颗粒构成。The sterilization plastic master batch according to claim 1, wherein the sterilization nanocomposite material is composed of composite particles of 75% silver, 10% copper oxide, and 15% zinc oxide in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,以重量百分比计,所述的杀菌纳米复合材料由银80%、氧化铜10%、氧化锌10%复合物颗粒构成。The sterilization plastic masterbatch according to claim 1, wherein the sterilization nanocomposite material is composed of composite particles of 80% silver, 10% copper oxide, and 10% zinc oxide in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,以重量百分比计,所述的杀菌纳米复合材料由银65%、氧化铜25%、氧化锌10%复合物颗粒构成。The sterilization plastic master batch according to claim 1, wherein the sterilization nanocomposite material is composed of composite particles of silver 65%, copper oxide 25%, and zinc oxide 10% in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,以重量百分比计,所述的杀菌纳米复合材料由银60%、氧化铜20%、氧化锌20%复合物颗粒构成。The sterilization plastic master batch according to claim 1, wherein the sterilization nanocomposite material is composed of composite particles of 60% silver, 20% copper oxide, and 20% zinc oxide in terms of weight percentage.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,所述的塑料粉末的材料为聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、ABS塑料中的一种或几种。The sterilization plastic master batch according to claim 1, wherein the material of the plastic powder is one or more of polyethylene, polypropylene, polystyrene, polyvinyl chloride, and ABS plastic.
- 根据权利要求7所述的一种杀菌塑料母粒,其特征在于,所述的塑料粉末的材料为高密度聚丙烯和高密度聚乙烯的混合粉末,高密度聚丙烯和高密度聚乙烯的重量比为1:1。The sterilization plastic master batch according to claim 7, wherein the material of the plastic powder is a mixed powder of high-density polypropylene and high-density polyethylene, and the weight of the high-density polypropylene and high-density polyethylene The ratio is 1:1.
- 根据权利要求7所述的一种杀菌塑料母粒,其特征在于,所述的塑料粉末的材料为ABS塑料和聚氯乙烯混合粉末,ABS塑料和聚氯乙烯的重量比为1:2。The sterilization plastic master batch according to claim 7, wherein the material of the plastic powder is a mixed powder of ABS plastic and polyvinyl chloride, and the weight ratio of ABS plastic and polyvinyl chloride is 1:2.
- 根据权利要求1所述的一种杀菌塑料母粒,其特征在于,所述的塑料粉末的颗粒大小为200目~500目。The sterilization plastic master batch according to claim 1, wherein the particle size of the plastic powder is 200 mesh to 500 mesh.
- 一种杀菌塑料母粒的制备方法,其特征在于,包括如下步骤:A method for preparing sterilization plastic masterbatch, which is characterized in that it comprises the following steps:S01、将金属银、铜、锌线材编织压延成金属线棒,通过气化蒸发、混合和冷却制得纳米复合材料,其中,以重量百分比计,银20%~80%、氧化铜10%~50%、氧化锌10%~50%;S01. Weaving and calendering metallic silver, copper, and zinc wires into metal wire rods, through vaporization, evaporation, mixing, and cooling to prepare nanocomposite materials, wherein, by weight percentage, silver 20%~80%, copper oxide 10%~ 50%, zinc oxide 10%~50%;S02、将普通的塑料颗粒进行粉碎形成塑料粉末;S02. Crush ordinary plastic particles to form plastic powder;S03、将步骤S01得到的纳米复合材料分散在水中,采用超声分散,得到纳米材料悬浮液;S03: Disperse the nanocomposite material obtained in step S01 in water, and use ultrasonic dispersion to obtain a nanomaterial suspension;S04、将步骤S03得到的纳米材料悬浮液与步骤S02得到的塑料粉末高速搅拌,混合均匀;S04. Stir the nano material suspension obtained in step S03 and the plastic powder obtained in step S02 at a high speed, and mix them uniformly;S05、干燥、挤出造粒得到杀菌塑料母粒。S05, drying, extruding and granulating to obtain sterilized plastic masterbatch.
- 根据权利要求11所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S01具体为:将金属银、铜、锌线材编织压延成金属线棒,将复合金属线棒作为直流电源的阳极导体,与阴极形成的电弧,使作为阳极导体的复合金属线棒尖端气化蒸发,产生烟雾状的金属原子团,银金属原子与铜、锌、氧原子的充分混合,形成气态合金;用空气气流将气态合金进行冷却,收集冷却后的粉体,得到纳米复合材料。The method for preparing a sterile plastic masterbatch according to claim 11, wherein the step S01 specifically comprises: braiding and calendering metallic silver, copper, and zinc wires into a metal wire rod, and using the composite metal wire rod as The arc formed by the anode conductor of the DC power supply and the cathode vaporizes and evaporates the tip of the composite metal wire rod as the anode conductor, producing a smoke-like metal atom group. The silver metal atom is fully mixed with copper, zinc, and oxygen atoms to form a gaseous alloy. ; Use air flow to cool the gaseous alloy, and collect the cooled powder to obtain a nanocomposite material.
- 根据权利要求12所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S01制得的纳米复合材料形成了40微米的软团聚体。The method for preparing a sterile plastic masterbatch according to claim 12, wherein the nanocomposite material obtained in step S01 forms a soft aggregate of 40 microns.
- 根据权利要求11所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的S02中将普通的塑料颗粒进行粉碎形成塑料粉末,所述的塑料粉末的颗粒大小为200目~500目。The method for preparing a sterile plastic masterbatch according to claim 11, characterized in that, in the S02, ordinary plastic particles are pulverized to form a plastic powder, and the particle size of the plastic powder is 200 mesh to 500 mesh. Item.
- 根据权利要求11所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,采用超声分散具体为用变频超声波设备将纳米复合材料以40K~120K的超声波频率反复冲击分散。The method for preparing a sterile plastic masterbatch according to claim 11, wherein the step S03 disperses the nanocomposite material obtained in step S01 in water, and the use of ultrasonic dispersion is specifically the use of variable frequency ultrasonic equipment to combine the nano The material is repeatedly impacted and dispersed at an ultrasonic frequency of 40K~120K.
- 根据权利要求15所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,先用较低的频率超声分散,程序设置为从低频到高频40K—60K—80K—100K—120K依次进行,再从依次高频到低频,重复几个周期。The method for preparing a sterile plastic masterbatch according to claim 15, wherein the step S03 disperses the nanocomposite material obtained in step S01 in water, and first uses a lower frequency ultrasonic dispersion, and the program is set to From low frequency to high frequency 40K—60K—80K—100K—120K sequentially, and then from high frequency to low frequency, repeat several cycles.
- 根据权利要求16所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S03将步骤S01得到的纳米复合材料分散在水中,先用较低的频率超声分散,程序设置为从低频到高频40K—60K—80K—100K—120K依次进行,分散时间为5min,再从依次高频到低频,重复2个周期。The method for preparing a sterile plastic masterbatch according to claim 16, characterized in that in the step S03, the nanocomposite material obtained in step S01 is dispersed in water, first using a lower frequency ultrasonic dispersion, and the program is set to From low frequency to high frequency 40K—60K—80K—100K—120K, the dispersion time is 5 minutes, and then from high frequency to low frequency, repeat 2 cycles.
- 根据权利要求11所述的一种杀菌塑料母粒的制备方法,其特征在于,所述的步骤S05具体为采用空气能热泵烘干机,经过24h干燥,用螺杆挤出机将混合粉末融化造粒成型,制成塑料母粒。The method for preparing a sterile plastic masterbatch according to claim 11, wherein the step S05 is specifically using an air energy heat pump dryer, drying for 24 hours, and using a screw extruder to melt the mixed powder into Granules are formed into plastic masterbatch.
- 一种权利要求1所述的杀菌塑料母粒在塑料制品中的应用。An application of the bactericidal plastic masterbatch according to claim 1 in plastic products.
- 根据权利要求19所述的杀菌塑料母粒在塑料制品中的应用,其特征在于,作为在电冰箱塑料内胆表层的杀菌膜。The application of the antiseptic plastic masterbatch in plastic products according to claim 19, which is characterized by being used as an antiseptic film on the surface of the plastic inner liner of a refrigerator.
- 根据权利要求20所述的杀菌塑料母粒在塑料制品中的应用,其特征在于,作为在医疗手术室和病房、食品药品生产厂房、高科技电子产品生产车间洁净空间的内部装饰板材表层的杀菌膜。The application of the antiseptic plastic masterbatch in plastic products according to claim 20, which is characterized in that it is used as a sterilization of the surface of the interior decoration board in the clean space of medical operating rooms and wards, food and drug production plants, and high-tech electronic product production workshops. membrane.
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CN111171447B (en) | 2021-09-14 |
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