WO2021145084A1 - Layered body and image display device - Google Patents

Layered body and image display device Download PDF

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Publication number
WO2021145084A1
WO2021145084A1 PCT/JP2020/044877 JP2020044877W WO2021145084A1 WO 2021145084 A1 WO2021145084 A1 WO 2021145084A1 JP 2020044877 W JP2020044877 W JP 2020044877W WO 2021145084 A1 WO2021145084 A1 WO 2021145084A1
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WIPO (PCT)
Prior art keywords
layer
colored layer
film
optical member
less
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PCT/JP2020/044877
Other languages
French (fr)
Japanese (ja)
Inventor
承柏 洪
▲ビョン▼▲フン▼ 宋
東輝 金
炳默 兪
▲徳▼謙 金
Original Assignee
住友化学株式会社
東友ファインケム株式会社
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Application filed by 住友化学株式会社, 東友ファインケム株式会社 filed Critical 住友化学株式会社
Publication of WO2021145084A1 publication Critical patent/WO2021145084A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

Definitions

  • the present invention relates to a laminated body and further to an image display device including the laminated body.
  • a front plate is provided on the visual side of the display panel to protect the display panel.
  • a printing layer may be provided on such a front plate in order to conceal a non-display area of the image display device (for example, Japanese Patent Application Laid-Open No. 2014-238533 (Patent Document 1)).
  • the non-display area When the non-display area is formed by the print layer, the non-display area often has a multi-layer structure in which a plurality of print layers are laminated in order to secure sufficient shielding property.
  • the printing layer having such a multi-layer structure tends to have a large thickness, and when another optical member is bonded via a bonding layer such as an adhesive layer to form a laminated body, it bends at a high temperature. At that time, bubbles may be generated at the boundary between the display area and the non-display area.
  • An object of the present invention is to provide a laminated body in which bubbles that affect the appearance of an image display device are unlikely to occur at the boundary between a non-display area and a display area when bent at a high temperature.
  • the present invention provides the following laminate and image display device.
  • a laminated body including a colored layer and a first optical member.
  • the laminated body is divided into a display area and a non-display area in a plan view.
  • the colored layer is provided in the non-display area and is provided.
  • the colored layer has a single layer structure and has a single layer structure.
  • the end region of the colored layer on the display region side has a tapered portion on the surface opposite to the first optical member side, which reduces the thickness on the display region side.
  • a laminated body in which the taper angle of the tapered portion is 60 ° or less with respect to the surface of the colored layer on the side of the first optical member.
  • the present invention it is possible to provide a laminated body in which bubbles that affect the appearance of an image display device are unlikely to occur at the boundary between a non-display area and a display area when bent at a high temperature.
  • FIG. 1 is a schematic cross-sectional view schematically showing an example of a laminated body.
  • the laminated body 100 shown in FIG. 1 includes a colored layer 110 and a first optical member 120.
  • the laminated body 100 is divided into a display area A and a non-display area B, and the colored layer 110 is provided in the non-display area B.
  • the laminate 100 can further include a second optical member, an adhesive layer, a separation layer and a protective layer, a bonding layer, and the like, which will be described later.
  • FIG. 2 is a schematic top view of the laminated body 100 as viewed from the colored layer side in a plan view.
  • the laminated body 100 is divided into a display area A101 and a non-display area B102.
  • the display area A of the laminated body 100 is an area where the image is visually recognized
  • the non-display area B is an area where the image is not visually recognized. Therefore, it may be required that electrodes, wiring, and the like are arranged in the non-display area B, and that light leakage from a display unit provided in the image display device is suppressed.
  • the colored layer 110 provided in the non-display region B has a concealing property such as electrodes and wiring and a sufficient shielding property to be able to suppress light leakage.
  • the plan view means the view from the thickness direction of the layer.
  • the laminated body 100 is bendable. Since the laminate 100 is bendable, it can be used for a flexible display. Bendable means that it can be bent without causing cracks.
  • the laminated body 100 may be bendable with the visible side on the inside, may be bendable with the opposite side on the visual side on the inside, and may be bendable with both of them on the inside. Bending includes a form of bending in which a curved surface is formed on the bent portion. In the form of bending, the bending radius of the bent inner surface is not particularly limited.
  • Bending also includes a form of refraction in which the refraction angle of the inner surface is greater than 0 degrees and less than 180 degrees, and a form of folding in which the bending radius of the inner surface is close to zero or the refraction angle of the inner surface is 0 degrees. ..
  • the visual viewing side is the side opposite to the side to be bonded to the image display element of the laminated body 100.
  • the laminated body 100 may have, for example, a square shape in a plan view, preferably a square shape having a long side and a short side, and more preferably a rectangle.
  • the length of the long side may be, for example, 10 mm or more and 1400 mm or less, preferably 50 mm or more and 600 mm or less.
  • the length of the short side is, for example, 5 mm or more and 800 mm or less, preferably 30 mm or more and 500 mm or less, and more preferably 50 mm or more and 300 mm or less.
  • Each layer constituting the laminated body 100 may have a corner portion R-processed, an end portion notched, or a perforated portion.
  • the thickness of the laminate 100 is not particularly limited because it varies depending on the function required for the laminate, the application of the laminate, etc., but is, for example, 20 ⁇ m or more and 500 ⁇ m or less, preferably 50 ⁇ m or more and 300 ⁇ m or less, and more preferably 70 ⁇ m or more and 200 ⁇ m. It is as follows.
  • the laminated body 100 can be used, for example, in an image display device or the like.
  • the image display device is not particularly limited, and examples thereof include an organic electroluminescence (organic EL) display device, an inorganic electroluminescence (inorganic EL) display device, a liquid crystal display device, and an electroluminescence display device.
  • organic EL organic electroluminescence
  • inorganic EL inorganic electroluminescence
  • liquid crystal display device a liquid crystal display device
  • electroluminescence display device an electroluminescence display device.
  • the laminate 100 is bendable, the laminate 100 is suitable for a flexible display.
  • the laminate 200 shown in FIG. 3 includes a first optical member 120, a bonding layer 160, and a colored layer 110, and an adhesive layer 150 is interposed on the side of the colored layer 110 opposite to the first optical member 120 side.
  • a second optical member 130 is further provided.
  • the laminate 200 further includes a separation layer 140 between the colored layer 110 and the first optical member 120.
  • the first optical member 120 and the second optical member 130 are collectively referred to as an optical member.
  • a touch sensor panel (not shown) may be laminated on the first optical member 120 side via an adhesive layer (not shown).
  • the colored layer 110 has a shielding property in order to shield the electrodes and wiring arranged in the non-display area B and to suppress light leakage from the display unit provided in the image display device. be able to.
  • the colored layer 110 has a single layer structure.
  • the colored layer 110 is formed in the non-display region B in the plan view of the laminated body, and is preferably provided on at least a part of the peripheral edge portion of the laminated body in the plan view of the laminated body, and more preferably the non-display region shown in FIG. It is provided on the entire peripheral edge of the laminate so as to form the region B.
  • the end region of the colored layer 110 on the display region A side has a tapered portion 110a whose thickness on the display region A side is reduced on the surface opposite to the first optical member 120 side.
  • the taper angle ⁇ of the tapered portion 110a is 60 ° or less with respect to the surface of the colored layer 110 on the first optical member 120 side. Since the taper angle of the laminated body is 60 ° or less, when the laminated body is bent at a high temperature, bubbles that affect the appearance of the image display device are unlikely to occur at the boundary between the non-display area and the display area. It becomes a tendency.
  • the tapered portion 110a refers to a point from the end portion of the colored layer 110 on the display region A side to the point where the maximum thickness of the colored layer 110 is reached. Bubbles are observed according to the method described in the Examples section below.
  • the taper angle ⁇ is a point ⁇ in which the tapered portion 110a is in contact with the surface S1 and a point ⁇ in contact with the surface S2 when the surfaces forming the uniform thickness of the colored layer 110 are S1 and S2, respectively.
  • the shape of the tapered portion 110a may be a curved line such as an arc shape as shown in FIG. 4, or may be a straight line as shown in FIG.
  • the taper angle ⁇ is preferably 60 ° or less, more preferably 55 ° or less, still more preferably 50 ° or less, and may be 45 ° or less.
  • the taper angle ⁇ is usually more than 0 °, for example, 1 ° or more, 5 ° or more, 10 ° or more, 15 ° or more, or 20 ° or more.
  • the taper angle ⁇ is measured according to the measuring method described in the column of Examples described later.
  • the thickness of the colored layer 110 is preferably less than 10 ⁇ m. As a result, when the laminated body is bent at a high temperature, bubbles that affect the appearance of the image display device tend to be less likely to be generated at the boundary between the non-display area and the display area.
  • the thickness of the colored layer 110 is preferably 8 ⁇ m or less, more preferably 6 ⁇ m or less, still more preferably 4 ⁇ m or less, and particularly preferably 3 ⁇ m or less, from the viewpoint of suppressing air bubbles and reducing steps on the surface of the laminate. Yes, especially preferably 2 ⁇ m or less.
  • the thickness of the colored layer 110 is, for example, 0.1 ⁇ m or more, preferably 0.5 ⁇ m or more, and more preferably 1.0 ⁇ m or more from the viewpoint of enhancing the shielding property.
  • the thickness of the colored layer 110 is usually constant in a region 20 ⁇ m or more away from the end of the colored layer 110 on the display region A side.
  • the thickness of the colored layer 110 is the maximum thickness of the colored layer 110, which is the thickness of a region 20 ⁇ m or more away from the end portion of the colored layer 110 on the display region A side.
  • the thickness of the colored layer 110 is measured by the measuring method described in the column of Examples described later.
  • the taper width 110b of the tapered portion 110a in a plan view may be, for example, 1 ⁇ m or more and 20 ⁇ m or less, preferably 1.5 ⁇ m or more and 15 ⁇ m or less.
  • the taper width is within the above range, good shielding property and bubble suppressing effect tend to be easily obtained.
  • the colored layer 110 can be formed by a method in which a colored layer containing a colorant is formed in advance and transferred onto an optical member (hereinafter, also referred to as a transfer method).
  • a transfer method examples of the method for forming the colored layer include a printing method using ink or paint, a vapor deposition method using powder of a metal pigment, a photolithography method using a composition for forming a colored layer, and the like. Since the colored layer 110 tends to have a taper angle ⁇ of 60 ° or less, it is preferably formed by a photolithography method.
  • a separation layer described later is formed on a support such as a glass plate, and a colored layer 110 is formed on the separation layer by a photolithography method using an active energy ray-curable resin composition, and then the support.
  • the colored layer 110 can be transferred to the optical member by laminating the surface on the separation layer side exposed by peeling and the optical member via the laminating layer.
  • an active energy ray-curable colored layer forming composition is applied onto a support or a separation layer, and a coating film of the photosensitive resin composition is exposed and then developed. After that, firing can be performed.
  • a mercury vapor arc, a carbon arc, an Xe arc, or the like that emits light having a wavelength of 250 nm or more and 450 nm or less can be used.
  • a glass plate or the like can be used as the support.
  • the exposure conditions such as the exposure amount and the illuminance can be adjusted, and the transmission of the portion forming the tapered portion of the photomask used for exposure can be adjusted.
  • the rate can be adjusted, and the firing conditions such as the firing temperature and time can be adjusted.
  • a halftone mask can be used as a means for adjusting the transmittance of the photomask used during exposure.
  • the halftone mask has a region (FT region) for irradiating an exposure amount that completely cures the colored layer forming composition and a region (HT region) for irradiating an exposure amount that causes the colored layer forming composition to be in an insufficiently cured state.
  • a region) and a light-shielding region that does not cure the colored layer-forming composition are provided in one mask.
  • the colored layer can be formed into a structure having a tapered portion by performing an exposure process using a halftone mask and then performing a developing process.
  • the thickness of the colored layer is thick, in the intermediate transmission region, it becomes thin according to the exposure amount, and in the light-shielding region, the colored layer is not formed, so that a tapered portion is produced.
  • the composition for forming the colored layer can be an active energy ray-curable type.
  • the composition for forming a colored layer can contain, for example, a binder resin, a colorant, a solvent, and any additive.
  • the composition for forming a colored layer is an active energy ray-curable type, the composition for forming a colored layer further contains an active energy ray-polymerizable compound. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
  • binder resin examples include chlorinated polyolefin (for example, chlorinated polyethylene and chlorinated polypropylene), polyester resin, urethane resin, (meth) acrylic resin, vinyl acetate resin, vinyl chloride-vinyl acetate copolymer, and cellulose resin. Resin is mentioned.
  • the binder resin may be used alone or in combination of two or more.
  • the binder resin may be a heat-polymerizable resin or a photopolymerizable resin.
  • (meth) acrylic resin refers to at least one selected from the group consisting of acrylic resins and methacrylic resins. The same applies to other terms with "(meta)".
  • the colorant can be black in order to facilitate the shielding effect of the non-display area B.
  • the composition for forming a colored layer preferably contains carbon black.
  • Colorants other than carbon black include, for example, inorganic pigments such as titanium white, zinc flower, iron black, petal handle, chrome vermilion, ultramarine blue, cobalt blue, chrome yellow, titanium yellow; phthalocyanine blue, induslen blue, iso.
  • Organic pigments or dyes such as indolinone yellow, benzidine yellow, quinacridone red, polyazo red, perylene red, aniline black; metal pigments composed of scaly foil pieces such as aluminum and brass; scales such as titanium dioxide coated mica and basic lead carbonate. Examples thereof include pearl luster pigments (pearl pigments) composed of shaped foil pieces.
  • the colorant is preferably contained in an amount of 50 parts by mass or more and 200 parts by mass or less with respect to 100 parts by mass of the binder resin.
  • the optical density of the colored layer 110 may be, for example, 2 or more, preferably 3 or more, and more preferably 4 or more in a region 20 ⁇ m or more away from the end of the colored layer 110 on the display region A side. More preferably, it is 5 or more.
  • the upper limit is not particularly limited, but the optical density of the colored layer 110 can be, for example, 7 or less, and may be 6 or less.
  • the optical density of the colored layer is measured by the apparatus and method described in Examples below.
  • the colored layer 110 may have an optical density of, for example, 1.8 or more, preferably 2 or more, more preferably 2.5 or more, and further preferably 2.7 or more per 1 ⁇ m of thickness.
  • the optical density of the colored layer is measured by an optical density measuring device, specifically, by the method described in Examples described later.
  • the width of the colored layer 110 (the length of the laminated body 100 in the plane direction) is not particularly limited, and may be appropriately selected depending on the size, use, design, etc. of the laminated body. As shown in FIG. 2, when the colored layer 110 is formed on the peripheral edge of the laminated body, the width of the colored layer 110 can be, for example, 0.5 mm or more, may be 3 mm or more, and may be 5 mm or more. It may be 80 mm or less, 60 mm or less, 50 mm or less, 30 mm or less, or 20 mm or less.
  • the optical member can be a component used in a normal image display device.
  • the first optical member is arranged on the side opposite to the surface having the tapered portion of the colored layer.
  • the first optical member and the colored layer can be bonded by a bonding layer described later.
  • the second optical member can be attached to the image display device so as to be on the visual side, preferably the second.
  • the optical member is attached to the image display device so as to be a layer forming the outermost surface on the visual side of the image display device.
  • optical member examples include a polarizing plate, a front plate, a touch sensor panel, a protective film, and the like.
  • the first optical member 120 can be a polarizing plate, a front plate, or a touch sensor panel, and is preferably a polarizing plate.
  • the second optical member can be a polarizing plate, a front plate, a touch sensor panel, or a protective film, preferably a front plate or a protective film.
  • the polarizing plate may be a linear polarizing plate or a circular polarizing plate.
  • the linear polarizing plate include a stretched film or a stretched layer on which a dichroic dye is adsorbed, a film containing a film coated with a dichroic dye and cured, and the like as a polarizer.
  • the dichroic dye iodine or a dichroic organic dye is used.
  • dichroic organic dyes C.I. I. Included are dichroic direct dyes made of disuazo compounds such as DIRECT RED 39 and dichroic direct dyes made of compounds such as trisazo and tetrakisazo.
  • a composition containing a dichroic dye having a liquid crystal property or a composition containing a dichroic dye and a polymerizable liquid crystal is applied and cured.
  • examples thereof include a film containing a cured product of a polymerizable liquid crystal compound such as a layer obtained by the above process.
  • a film coated with a dichroic dye and cured is preferable because there is no limitation in the bending direction as compared with a stretched film or a stretched layer on which a dichroic dye is adsorbed.
  • the linear polarizing plate may be composed of only a polarizing element, or may further include a thermoplastic resin film, a base material, an alignment film, and a protective layer in addition to the polarizing element.
  • the thickness of the linear polarizing plate is, for example, 2 ⁇ m or more and 100 ⁇ m or less, preferably 10 ⁇ m or more and 60 ⁇ m or less.
  • a linear polarizing plate having a stretched film or a stretched layer as a polarizer A linear polarizing plate having a stretched film having a dichroic dye adsorbed as a polarizer will be described.
  • a stretched film on which a dichroic dye, which is a polarizer, is adsorbed is usually bicolorized by a step of uniaxially stretching the polyvinyl alcohol-based resin film and dyeing the polyvinyl alcohol-based resin film with the bicolor dye.
  • a polarizing element may be used as it is as a linear polarizing plate, or a linear polarizing plate having a thermoplastic resin film described later bonded to one side or both sides thereof may be used.
  • the thickness of the polarizer is preferably 2 ⁇ m or more and 40 ⁇ m or less.
  • the polyvinyl alcohol-based resin is obtained by saponifying the polyvinyl acetate-based resin.
  • the polyvinyl acetate-based resin in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is used.
  • examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and (meth) acrylamides having an ammonium group.
  • the saponification degree of the polyvinyl alcohol-based resin is usually 85 mol% or more and 100 mol% or less, preferably 98 mol% or more.
  • the polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal or polyvinyl acetal modified with aldehydes can also be used.
  • the degree of polymerization of the polyvinyl alcohol-based resin is usually 1000 or more and 10000 or less, preferably 1500 or more and 5000 or less.
  • the stretched layer on which the dichroic dye, which is a polarizer, is adsorbed is usually a step of applying a coating liquid containing the above-mentioned polyvinyl alcohol-based resin on a base film, a step of uniaxially stretching the obtained laminated film, and uniaxial.
  • a step of dyeing the polyvinyl alcohol-based resin layer of the stretched laminated film with a dichroic dye to adsorb the dichroic dye to form a polarizer, and the film on which the dichroic dye is adsorbed is a boric acid aqueous solution.
  • the base film may be peeled off from the polarizer.
  • the material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described later.
  • the stretched film or the polarizing element which is a stretched layer, may be incorporated into the laminate in the form in which a thermoplastic resin film is bonded to one side or both sides thereof.
  • This thermoplastic resin film can function as a protective film for a polarizer or a retardation film.
  • the thermoplastic resin film is, for example, a polyolefin resin such as a chain polyolefin resin (polypropylene resin, etc.), a cyclic polyolefin resin (norbornen resin, etc.); a cellulose resin such as triacetyl cellulose; polyethylene terephthalate, polyethylene na. It can be a film composed of a polyester resin such as phthalate or polybutylene terephthalate; a polycarbonate resin; a (meth) acrylic resin; or a mixture thereof.
  • the thickness of the thermoplastic resin film is usually 300 ⁇ m or less, preferably 200 ⁇ m or less, more preferably 100 ⁇ m or less, still more preferably 80 ⁇ m or less, still more preferably 60 ⁇ m or less. Yes, it is usually 5 ⁇ m or more, preferably 20 ⁇ m or more.
  • the thermoplastic resin film may or may not have a phase difference.
  • the thermoplastic resin film can be bonded to the polarizer using, for example, a bonding layer described later.
  • a linear polarizing plate having a film coated with a dichroic dye and cured as a polarizer A linear polarizing plate having a film coated with a dichroic dye and cured as a polarizer will be described.
  • the film used as a polarizer, to which a dichroic dye is applied and cured is obtained by applying a composition containing a dichroic dye having a liquid crystal property or a composition containing a dichroic dye and a liquid crystal compound to a base material. Examples thereof include a film obtained by curing.
  • the film may be used as a linear polarizing plate by peeling off the base material or together with the base material, or may be used as a linear polarizing plate in a configuration having a thermoplastic resin film on one side or both sides thereof.
  • the base material may be a thermoplastic resin film.
  • the example and thickness of the base material may be the same as those exemplified in the above description of the thermoplastic resin film.
  • the substrate may be a thermoplastic resin film having a hard coat layer, an antireflection layer, or an antistatic layer on at least one surface.
  • the base material may have a hard coat layer, an antireflection layer, an antistatic layer, or the like formed only on the surface on the side where the polarizer is not formed.
  • the base material may have a hard coat layer, an antireflection layer, an antistatic layer, or the like formed only on the surface on the side where the polarizer is formed.
  • thermoplastic resin film examples include the same one as the linear polarizing plate provided with the stretched film or the stretched layer as a polarizer.
  • the thermoplastic resin film can be attached to the polarizer using, for example, an adhesive or an adhesive.
  • the film coated with the dichroic pigment and cured is thin, but if it is too thin, the strength is lowered and the processability tends to be inferior.
  • the thickness of the film is usually 20 ⁇ m or less, preferably 5 ⁇ m or less, and more preferably 0.5 ⁇ m or more and 3 ⁇ m or less.
  • film coated with the dichroic dye and cured include those described in JP2013-37353A, JP2013-33249, and the like.
  • the polarizing plate can be a circular polarizing plate including a polarizer or a linear polarizing plate (hereinafter, also referred to as a linear polarizing layer) and a retardation film.
  • a circular polarizing plate in which the linearly polarized light layer and the retardation layer are arranged so that the absorption axis of the linearly polarized light layer and the slow axis of the retardation layer are at a predetermined angle can exhibit an antireflection function.
  • the retardation layer may include one layer or two or more retardation layers.
  • the retardation layer may be one layer or two or more layers.
  • the retardation layer may have an overcoat layer that protects the surface thereof, a base film that supports the retardation layer, and the like.
  • the retardation layer examples include a retardation layer ( ⁇ / 4 layer) that gives a retardation of ⁇ / 4, a retardation layer ( ⁇ / 2 layer) that gives a retardation of ⁇ / 2, and a positive C layer. ..
  • the retardation layer preferably includes a ⁇ / 4 layer, and more preferably includes at least one of a ⁇ / 4 layer and a ⁇ / 2 layer or a positive C layer.
  • the retardation layer includes a ⁇ / 2 layer, the ⁇ / 2 layer and the ⁇ / 4 layer are laminated in order from the linearly polarized light layer side.
  • the ⁇ / 4 layer and the positive C layer may be laminated in order from the linearly polarized light layer side, or the positive C layer and the ⁇ / 4 layer may be laminated in order from the linearly polarized light layer side. May be good.
  • the thickness of the retardation layer is, for example, 0.1 ⁇ m or more and 10 ⁇ m or less, preferably 0.5 ⁇ m or more and 8 ⁇ m or less, and more preferably 1 ⁇ m or more and 6 ⁇ m or less.
  • the retardation layer may be formed from the resin film exemplified as the material of the above-mentioned thermoplastic resin film, or may be formed from a layer in which the polymerizable liquid crystal compound is cured.
  • the retardation layer may further include an alignment film and a base film, and is a layer composed of an adhesive or an adhesive for bonding the ⁇ / 4 layer, the ⁇ / 2 layer, and the positive C layer. May have.
  • the retardation layer When the retardation layer is formed from a layer obtained by curing a polymerizable liquid crystal compound, it can be formed by applying a composition containing the polymerizable liquid crystal compound to a base film and curing it. An alignment layer may be formed between the base film and the coating layer. The material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film.
  • the retardation layer When the retardation layer is formed from a layer obtained by curing a polymerizable liquid crystal compound, the retardation layer may be incorporated into the laminate in the form of having an alignment layer and a base film.
  • the polarizing plate in which the linearly polarized light layer and the retardation layer are arranged so that the absorption axis of the linearly polarized light layer and the slow axis of the retardation layer have a predetermined angle has an antireflection function, that is, a circular polarizing plate. Can function as.
  • the angle formed by the absorption axis of the linearly polarized light layer and the slow axis of the ⁇ / 4 layer can be 45 ° ⁇ 10 °.
  • the retardation layer may have a positive wavelength dispersibility or a reverse wavelength dispersibility.
  • the ⁇ / 4 layer preferably has anti-wavelength dispersibility.
  • the linearly polarized light layer and the retardation layer may be bonded to each other with an adhesive or an adhesive.
  • the laminated body preferably includes a colored layer on the linearly polarizing layer side of the circularly polarizing plate.
  • the colored layer and the linearly polarized light layer may be bonded by a bonding layer described later.
  • the protective layer or the separating layer and the polarizing plate may be bonded by the bonding layer described later.
  • the angle Q formed by the slow axis direction of the ⁇ / 4 layer and the absorption axis direction of the linearly polarized light layer is the absorption axis direction of the linearly polarized light layer (
  • the slow axis direction of the ⁇ / 4 layer with respect to (0 °) can be set in the range of ⁇ 20 ° to 20 ° with the counterclockwise direction as positive.
  • the angle H is preferably ⁇ 80 ° to ⁇ 70 °, and is preferably ⁇ 78 ° to ⁇ 70 °. It is more preferably 70 °, and even more preferably ⁇ 76 ° to ⁇ 70 °.
  • the angle Q is preferably ⁇ 20 ° to ⁇ 10 °, more preferably ⁇ 18 ° to ⁇ 10 °, and even more preferably ⁇ 16 ° to ⁇ 10 °.
  • the angle H is preferably 80 ° to 70 °, more preferably 78 ° to 70 °, and even more preferably 76 ° to 70 °.
  • the angle Q is preferably 20 ° to 10 °, more preferably 18 ° to 10 °, and even more preferably 16 ° to 10 °.
  • the pressure-sensitive adhesive layer 150 is a layer that is interposed between the colored layer 110 and the optical member and adheres them.
  • the term "adhesive” is also referred to as a pressure-sensitive adhesive.
  • the "adhesive” refers to an adhesive other than an adhesive (pressure sensitive adhesive), and is clearly distinguished from the adhesive.
  • the pressure-sensitive adhesive layer 150 may be one layer or may be composed of two or more layers, but is preferably one layer.
  • the pressure-sensitive adhesive layer 150 can be composed of a pressure-sensitive adhesive composition containing a resin as a main component, such as (meth) acrylic type, rubber type, urethane type, ester type, silicone type, and polyvinyl ether type. Among them, a pressure-sensitive adhesive composition using a (meth) acrylic resin having excellent transparency, weather resistance, heat resistance and the like as a base polymer is preferable.
  • the pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
  • Examples of the (meth) acrylic resin (base polymer) used in the pressure-sensitive adhesive composition include butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, and 2- (meth) acrylate.
  • a polymer or copolymer containing one or more (meth) acrylic acid esters such as ethylhexyl as a monomer is preferably used. It is preferable that the base polymer is copolymerized with a polar monomer.
  • Examples of the polar monomer include (meth) acrylic acid, 2-hydroxypropyl (meth) acrylate, hydroxyethyl (meth) acrylate, (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, and glycidyl ().
  • Examples thereof include monomers having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group and the like, such as meta) acrylate.
  • the pressure-sensitive adhesive composition may contain only the above-mentioned base polymer, but usually further contains a cross-linking agent.
  • the cross-linking agent is a divalent or higher metal ion that forms a carboxylic acid metal salt with a carboxyl group; a polyamine compound that forms an amide bond with a carboxyl group; poly.
  • Epoxy compounds and polyols that form an ester bond with a carboxyl group; polyisocyanate compounds that form an amide bond with a carboxyl group are exemplified. Of these, polyisocyanate compounds are preferable.
  • the active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays. It is a pressure-sensitive adhesive composition having the property of being able to adhere to an adherend such as, etc., and being cured by irradiation with active energy rays to adjust the adhesion force.
  • the active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type.
  • the active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
  • the pressure-sensitive adhesive composition includes fine particles for imparting light scattering properties, beads (resin beads, glass beads, etc.), glass fibers, resins other than the base polymer, pressure-sensitive imparting agents, and fillers (metal powders and other inorganic powders). Etc.), antioxidants, UV absorbers, dyes, pigments, colorants, antifoaming agents, corrosion inhibitors, photopolymerization initiators and other additives can be included.
  • the formed pressure-sensitive adhesive layer 150 can be irradiated with active energy rays to obtain a cured product having a desired degree of curing.
  • the thickness of the pressure-sensitive adhesive layer 150 is preferably thicker than the thickness of the colored layer 110, more preferably 4 ⁇ m or more, still more preferably 5 ⁇ m or more, and particularly preferably 10 ⁇ m, from the viewpoint of absorbing the step caused by the colored layer 110. That is all.
  • the thickness of the pressure-sensitive adhesive layer 150 is preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less, from the viewpoint of enhancing flexibility.
  • the thickness of the pressure-sensitive adhesive layer 150 is the maximum thickness of the pressure-sensitive adhesive layer 150.
  • the protective film has a function of protecting the surface of a colored layer, a polarizing plate, or the like, and can usually be a laminate of a thermoplastic composition resin film and an adhesive layer 150.
  • the protective film is peeled off together with the pressure-sensitive adhesive layer 150 that the laminate having the protective film is attached to, for example, an image display element.
  • the thermoplastic resin film is, for example, a polyolefin resin such as a polyethylene resin, a polypropylene resin, or a cyclic polyolefin resin; a polyester resin such as polyethylene terephthalate or polyethylene naphthalate; a polycarbonate resin; a (meth) acrylic resin or the like. Can be configured.
  • the thickness of the protective film can be, for example, 5 ⁇ m or more and 200 ⁇ m or less, preferably 10 ⁇ m or more and 180 ⁇ m or less, more preferably 20 ⁇ m or more and 150 ⁇ m or less, and further preferably 30 ⁇ m or more and 120 ⁇ m or less. If the thickness is less than 5 ⁇ m, the protection of the colored layer and the polarizing plate may be insufficient, and it is disadvantageous in terms of handleability. If the thickness exceeds 200 ⁇ m, it is disadvantageous in terms of cost and reworkability of the protective film.
  • the material and thickness of the front plate are not limited as long as it is a plate-like body capable of transmitting light, and the front plate may have a single-layer structure or a multi-layer structure, and is a glass plate-like body (for example, glass).
  • a glass plate-like body for example, glass
  • resin plate-like body for example, resin plate, resin sheet, resin film, etc.
  • the front plate can be a layer constituting the outermost surface of the image display device on the visual side.
  • the glass plate tempered glass for display is preferably used.
  • the thickness of the glass plate is, for example, 20 ⁇ m or more and 1000 ⁇ m or less.
  • the resin film is not limited as long as it is a resin film capable of transmitting light.
  • a resin film capable of transmitting light for example, triacetyl cellulose, acetyl cellulose butyrate, ethylene-vinyl acetate copolymer, propionyl cellulose, butyryl cellulose, acetyl propionyl cellulose, polyester, polystyrene, polyamide, polyetherimide, poly (meth) acrylic, polyimide, polyether.
  • films formed of polymers such as terephthalate, polyethylene naphthalate, polycarbonate and polyamideimide. These polymers can be used alone or in admixture of two or more.
  • a resin film made of a polymer such as polyimide, polyamide, or polyamide-imide, which has excellent flexibility and can be configured to have high strength and high transparency. Is preferably used.
  • the resin film may be a film having a hard coat layer provided on at least one surface of the base film to further improve the hardness.
  • the hard coat layer may be formed on one surface of the base film or may be formed on both surfaces.
  • the image display device described later is a touch panel type image display device, the surface of the front plate serves as a touch surface, so a resin film having a hard coat layer is preferably used.
  • the hard coat layer is, for example, a cured layer of an ultraviolet curable resin. Examples of the ultraviolet curable resin include (meth) acrylic resin, silicone resin, polyester resin, urethane resin, amide resin, epoxy resin and the like.
  • the hard coat layer may contain additives to improve strength. Additives are not limited and include inorganic fine particles, organic fine particles, or mixtures thereof.
  • the thickness of the resin film is, for example, 30 ⁇ m or more and 2000 ⁇ m or less.
  • the front plate not only has a function of protecting the front surface of the image display device, but may also have a function as a touch sensor, a blue light cut function, a viewing angle adjustment function, and the like.
  • the bonding layer 160 is a layer composed of an adhesive or an adhesive.
  • the bonding layer 160 can be arranged to bond the separation layer or protective layer described later to the first optical member.
  • the pressure-sensitive adhesive used as the material of the bonding layer the above-mentioned pressure-sensitive adhesive composition can be used, and other pressure-sensitive adhesives, for example, a (meth) acrylic pressure-sensitive adhesive and a styrene-based pressure-sensitive adhesive different from the material of the pressure-sensitive adhesive layer 150.
  • Silicone-based pressure-sensitive adhesive, rubber-based pressure-sensitive adhesive, urethane-based pressure-sensitive adhesive, polyester-based pressure-sensitive adhesive, epoxy-based copolymer pressure-sensitive adhesive and the like can also be used.
  • the adhesive used as the material of the bonding layer 160 can be formed by combining one or more of, for example, a water-based adhesive, an active energy ray-curable adhesive, and the like.
  • a water-based adhesive include a polyvinyl alcohol-based resin aqueous solution, a water-based two-component urethane-based emulsion adhesive, and the like.
  • the active energy ray-curable adhesive is an adhesive that cures by irradiating with active energy rays such as ultraviolet rays, and is, for example, an adhesive containing a polymerizable compound and a photopolymerizable initiator, and an adhesive containing a photoreactive resin.
  • Adhesives containing a binder resin and a photoreactive cross-linking agent Adhesives containing a binder resin and a photoreactive cross-linking agent, and the like.
  • the polymerizable compound include photopolymerizable monomers such as a photocurable epoxy monomer, a photocurable acrylic monomer, and a photocurable urethane monomer, and oligomers derived from these monomers.
  • the photopolymerization initiator include compounds containing substances that generate active species such as neutral radicals, anion radicals, and cationic radicals by irradiating them with active energy rays such as ultraviolet rays.
  • the thickness of the bonding layer 160 is not particularly limited, but when the pressure-sensitive adhesive layer is used as the bonding layer 160, it is preferably 10 ⁇ m or more, 15 ⁇ m or more, 20 ⁇ m or more, and 25 ⁇ m. It may be more than or equal to, usually 200 ⁇ m or less, 100 ⁇ m or less, or 50 ⁇ m or less.
  • the thickness of the bonding layer 160 is preferably 0.1 ⁇ m or more, may be 0.5 ⁇ m or more, is preferably 10 ⁇ m or less, and is 5 ⁇ m. It may be as follows.
  • the separation layer 140 has a function for facilitating the separation between the support and the coloring layer used in the process of producing the coloring layer 110.
  • the separation layer 140 can be, for example, an inorganic layer or an organic layer. These layers can be formed by a spin coating method, a sputtering method, a vapor deposition method, or the like. Examples of the material forming the inorganic layer include silicon oxide. Examples of the material for forming the organic material layer include (meth) acrylic resin compositions, epoxy resin compositions, and polyimide resin compositions.
  • the colored layer and the separation layer separated from the substrate can be transferred to the first optical member via the bonding layer on the separation layer side.
  • the thickness of the separation layer 140 may be, for example, 0.01 ⁇ m or more and 1.0 ⁇ m or less, preferably 0.05 ⁇ m or more and 0.5 ⁇ m or less.
  • the laminate may further include at least one protective layer in addition to or in place of the separating layer.
  • the protective layer has a function of protecting the colored layer and flattening the step caused by the colored layer.
  • the protective layer can be an organic layer or an inorganic layer. As the material of the inorganic layer and the organic layer, the same materials as those shown in the description of the separation layer can be used. These layers can be formed by a spin coating method, a sputtering method, a vapor deposition method, or the like.
  • the thickness of the protective layer may be, for example, 0.1 ⁇ m or more and 10 ⁇ m or less, preferably 0.5 ⁇ m or more and 5 ⁇ m or less.
  • the touch sensor panel can be attached to the side of the first optical member 120 opposite to the colored layer 110 side via an adhesive layer.
  • the detection method is not limited, and the resistance film method, the capacitance coupling method, the optical sensor method, the ultrasonic method, and the electromagnetic induction coupling method are used.
  • a touch sensor panel such as a method and a surface acoustic wave method is exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
  • An example of a resistance film type touch sensor panel is a pair of substrates arranged opposite to each other, an insulating spacer sandwiched between the pair of substrates, and a transparent film provided as a resistance film on the inner front surface of each substrate. It is composed of a conductive film and a touch position detection circuit.
  • a touch position detection circuit detects the change in voltage at this time, and the touched position is detected.
  • An example of a capacitance coupling type touch sensor panel is composed of a substrate, a transparent electrode for position detection provided on the entire surface of the substrate, and a touch position detection circuit.
  • a capacitance coupling type touch sensor panel when the surface of the front plate is touched, the transparent electrode is grounded via the capacitance of the human body at the touched point.
  • the touch position detection circuit detects the grounding of the transparent electrode, and the touched position is detected.
  • Examples of the layer structure of the laminated body include a layer structure in which the second optical member, the pressure-sensitive adhesive layer, the colored layer, the separation layer, the pressure-sensitive adhesive layer, and the first optical member are laminated in this order. Specifically, a layer structure in which a front plate, an adhesive layer, a coloring layer, a separation layer, an adhesive layer, and a circular polarizing plate are laminated in this order, a front plate, an adhesive layer, and coloring. A layer structure in which a layer, a protective layer, a separation layer, an adhesive layer, and a circularly polarizing plate are laminated in this order, a protective film, a colored layer, a separation layer, an adhesive layer, and a circularly polarizing plate.
  • Examples thereof include a layer structure in which the protective film, a colored layer, a protective layer, a separation layer, an adhesive layer, and a circularly polarizing plate are laminated in this order.
  • the pressure-sensitive adhesive layer may be replaced by an adhesive layer.
  • the method for producing the laminate can be, for example, a production method including a transfer step of forming a colored layer by a transfer method.
  • the method for producing the laminate including the transfer step is, for example, a step of preparing the support 180 [FIG. 5 (a)] and a step of forming the separation layer 140 on one surface of the support 180 [FIG. 5 (b)].
  • a step of applying the active energy ray-curable resin composition to the surface of the separation layer 140 opposite to the support 180 side to form the coating film 111 of the active energy ray-curable resin composition [FIG. 5 (FIG. 5).
  • c) a step of forming the colored layer 110 by a photolithography method [FIG.
  • a separation layer is formed on a support, a cured film of a composition for forming a coloring layer is formed on the separation layer to obtain a colored layer laminate, and the colored layer side of the colored layer laminate and an optical member. It can be done by sticking and removing the support.
  • a glass plate or the like can be used as the support.
  • a photolithography method can be used as described above.
  • the optical member, the pressure-sensitive adhesive layer, the colored layer, and the bonding layer can be bonded using a known device such as a laminator, a roll, or a cell joining machine.
  • the bonding surface of the optical member, the pressure-sensitive adhesive layer, the coloring layer, and the bonding layer can be subjected to surface treatment such as corona treatment or plasma treatment.
  • the image display device includes the above-mentioned laminated body.
  • the image display device is not particularly limited, and examples thereof include an image display device such as an organic EL display device, an inorganic EL display device, a liquid crystal display device, and an electroluminescent display device.
  • the image display device may have a touch panel function.
  • the laminate is suitable for a flexible image display device that can be bent or bent. In the image display device, when the laminate has a front plate, the laminate is arranged on the visual side of the image display device with the front plate facing the outside (the side opposite to the image display element side, that is, the visual viewing side). ..
  • the image display device according to the present invention can be used as a mobile device such as a smartphone or tablet, a television, a digital photo frame, an electronic signboard, a measuring instrument or an instrument, an office device, a medical device, a computer device, or the like.
  • the image display device according to the present invention has excellent flexibility and is therefore suitable for a flexible display or the like.
  • a colored layer was formed on the glass substrate by the same procedure as in each Example and Comparative Example. This sample was set in an optical density measuring instrument (product name: 361T, manufactured by X-rite), and the upper light source located on the colored layer side of the sample was turned on to focus on the colored layer of the sample. After turning off the upper light source, the measurement light source located on the substrate side of the sample was turned on, and the optical density was measured with the colored layer as the measurement region.
  • an optical density measuring instrument product name: 361T, manufactured by X-rite
  • the cross sections of the laminates produced in Examples and Comparative Examples were observed with a transmission electron microscope. As shown in FIG. 6, in the obtained observation image, the thickness T was measured as the thickness of the colored layer, the width W was measured as the taper width, and the angle ⁇ was measured as the taper angle.
  • the thickness of the colored layer is the maximum thickness of the colored layer, which is the thickness of a region separated by 20 ⁇ m or more from the end portion of the colored layer on the display region side.
  • the taper width separates a straight line connecting a point on the surface of the separation layer at the end of the coloring layer on the display region side and a point on the upper surface of the coloring layer (the surface opposite to the separation layer side) where the thickness starts to become constant.
  • the taper angle is a straight line connecting a point on the surface of the separation layer at the end of the coloring layer on the display region side and a point where the upper surface of the coloring layer (the surface opposite to the separation layer side) begins to become smooth, and the coloring layer. The angle formed by the surface of the separation layer on the side.
  • PET film with an adhesive layer adhesive: acrylic pressure-sensitive adhesive, pressure-sensitive adhesive layer thickness: 25 ⁇ m, PET film thickness: 75 ⁇ m
  • a polyvinyl alcohol (PVA) film having an average degree of polymerization of about 2,400, a saponification degree of 99.9 mol% or more, and a thickness of 20 ⁇ m was prepared. After immersing the PVA film in pure water at 30 ° C, it was immersed in an aqueous solution having a mass ratio of iodine / potassium iodide / water of 0.02 / 2/100 at 30 ° C to perform iodine dyeing (iodine dyeing step). ..
  • the PVA film that had undergone the iodine dyeing step was immersed in an aqueous solution having a mass ratio of potassium iodide / boric acid / water of 12/5/100 at 56.5 ° C. to perform boric acid treatment (boric acid treatment step). ..
  • the PVA film that had undergone the boric acid treatment step was washed with pure water at 8 ° C. and then dried at 65 ° C. to obtain a polarizer in which iodine was adsorbed and oriented on polyvinyl alcohol.
  • the PVA film was stretched in the iodine dyeing step and the boric acid treatment step.
  • the total draw ratio of the PVA film was 5.3 times.
  • the thickness of the obtained polarizer was 7 ⁇ m.
  • COP cycloolefin polymer
  • the water-based adhesive is 100 parts of water, 3 parts of carboxyl group-modified polyvinyl alcohol ("Kuraray Poval KL318", manufactured by Kuraray Co., Ltd.) and water-soluble polyamide epoxy resin ("Smiley's resin 650" (solid content concentration 30%). (Aqueous solution) and 1.5 parts (manufactured by Taoka Chemical Industry Co., Ltd.) were added to prepare the mixture.
  • ⁇ / 2 layer a film (thickness 2 ⁇ m) composed of a layer on which the liquid crystal compound was cured and an alignment film was prepared.
  • ⁇ / 4 layer a film (thickness 1 ⁇ m) composed of a layer on which the liquid crystal compound was cured and an alignment film was prepared.
  • the ⁇ / 2 layer and the ⁇ / 4 layer were bonded together via an adhesive layer (thickness 2 ⁇ m) made of an ultraviolet curable adhesive.
  • composition 1 for forming a colored layer Composition for forming an active energy ray-curable colored layer containing carbon black (“CR-BK0951L” manufactured by Samsung SDI Co., Ltd.)
  • composition 2 for forming a colored layer [Composition 2 for forming a colored layer]
  • (Ink component) Acetylene black (carbon black) 15% by mass, polyester 75% by mass, glutaric acid dimethyl ester 2.5% by mass, succinic acid 2% by mass, isophorone 5.5% by mass (Hardener) Aliphatic polyisocyanate 75% by mass, ethyl acetate 25% by mass (solvent)
  • Isophorone (manufacturing method) 10 parts by mass of a curing agent and 10 parts by mass of a solvent were added to 100 parts by mass of the ink component and stirred to obtain a colored layer forming composition 2.
  • Colored layer forming step A separation layer was formed by coating a glass plate with an acrylic resin. On the separation layer, the coloring layer was patterned using the above-mentioned composition 1 for forming a coloring layer so that the thickness after drying was 1.8 ⁇ m.
  • the colored layer surrounds a rectangular display area as shown in FIG. 2 by a photolithography method (including the following steps: coating step, exposure step, developing step and thermosetting step of the composition 1 for forming a colored layer). It was formed as a hidden area.
  • the end region on the display region side of the colored layer had a tapered portion, and the colored layer was a single layer.
  • the halftone mask 1 was used.
  • the total light transmittance in the HT region for forming the tapered portion shown in FIG. 8 was 95%, and the total light transmittance in the FT region was 100%.
  • the width Wa of the HT region was 10 ⁇ m.
  • the total light transmittance in the HT region was adjusted by the thickness of the inorganic film formed on one side of the halftone mask. A process film was attached onto the obtained colored layer.
  • Example 2 A laminate was produced in the same manner as in Example 1 except that the halftone mask 2 having a transmittance of 90% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
  • Example 3 A laminate was produced in the same manner as in Example 1 except that the halftone mask 3 having a transmittance of 50% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
  • Example 4 A laminate was produced in the same manner as in Example 1 except that the halftone mask 4 having a transmittance of 10% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
  • Example 1 A laminate was produced in the same manner as in Example 1 except that the mask 1 having 100% transmittance in both the HT region and the FT region was used. The evaluation results are shown in Table 1.
  • ⁇ Comparative example 2> The colored layer forming composition 2 prepared above as an ink is repeatedly printed twice by a screen printing method to have a coating thickness of 5 ⁇ m after drying, and a multilayer structure is formed on a COP film in a circularly polarizing plate. A colored layer having the above was formed. The thickness of this colored layer was 10 ⁇ m. A 460 mesh screen was used as the screen. A protective film was attached to the circularly polarizing plate so as to cover the colored layer. The evaluation results are shown in Table 1.

Abstract

Provided is a layered body comprising a colored layer and a first optical member, wherein: the layered body is differentiated into a display region and a non-display region in plan view; the colored layer is provided in the non-display region; the colored layer has a single-layer structure; an end part region of the colored layer on the display-region side has, in a surface on the opposite side to the first-optical-member side, a tapered section in which the display-region-side thickness decreases; and the taper angle of the tapered section is 60° or less with respect to the surface of the colored layer on the first-optical-member side.

Description

積層体および画像表示装置Laminate and image display device
 本発明は、積層体に関し、さらにはそれを含む画像表示装置に関する。 The present invention relates to a laminated body and further to an image display device including the laminated body.
 液晶表示装置や有機エレクトロルミネッセンス(EL)表示装置等の各種画像表示装置として、表示パネルの視認側に、表示パネルを保護するために前面板を設けることが知られている。このような前面板には、画像表示装置の非表示領域を隠蔽するために印刷層が設けられることがある(例えば特開2014-238533号公報(特許文献1))。 As various image display devices such as a liquid crystal display device and an organic electroluminescence (EL) display device, it is known that a front plate is provided on the visual side of the display panel to protect the display panel. A printing layer may be provided on such a front plate in order to conceal a non-display area of the image display device (for example, Japanese Patent Application Laid-Open No. 2014-238533 (Patent Document 1)).
特開2014-238533号公報Japanese Unexamined Patent Publication No. 2014-238533
 印刷層により非表示領域を形成する場合、十分な遮蔽性を確保するために、非表示領域は、複数の印刷層が積層された多層構造となることが多い。しかしながら、そのような多層構造の印刷層は厚みが大きくなり易い傾向にあり、粘着剤層等の貼合層を介して別の光学部材を貼合して積層体とした場合、高温下で屈曲したときに、表示領域と非表示領域との境界に気泡が生じる場合がある。 When the non-display area is formed by the print layer, the non-display area often has a multi-layer structure in which a plurality of print layers are laminated in order to secure sufficient shielding property. However, the printing layer having such a multi-layer structure tends to have a large thickness, and when another optical member is bonded via a bonding layer such as an adhesive layer to form a laminated body, it bends at a high temperature. At that time, bubbles may be generated at the boundary between the display area and the non-display area.
 本発明の目的は、高温下で屈曲したときに、非表示領域と表示領域との境界に、画像表示装置の外観に影響を与える気泡が生じにくい積層体を提供することである。 An object of the present invention is to provide a laminated body in which bubbles that affect the appearance of an image display device are unlikely to occur at the boundary between a non-display area and a display area when bent at a high temperature.
 本発明は、以下の積層体及び画像表示装置を提供する。
[1] 着色層と第1光学部材とを備える積層体であって、
 前記積層体は平面視において、表示領域と非表示領域とに区別され、
 前記着色層は、前記非表示領域に設けられ、
 前記着色層は、単層構造を有し、
 前記着色層の前記表示領域側の端部領域は、前記第1光学部材側とは反対側の面において、前記表示領域側の厚みが小さくなるテーパー部を有し、
 前記テーパー部のテーパー角度は、前記着色層の前記第1光学部材側の面に対して60°以下である、積層体。
[2] 前記着色層の厚みは10μm未満である、[1]に記載の積層体。
[3] 前記着色層は光学密度が5以上である、[1]又は[2]に記載の積層体。
[4] 前記着色層はカーボンブラックを含む、[1]~[3]のいずれかに記載の積層体。
[5] 前記着色層と前記第1光学部材との間に分離層をさらに備える、[1]~[4]のいずれかに記載の積層体。
[6] 前記第1光学部材は偏光板である、[1]~[5]のいずれかに記載の積層体。
[7] 前記着色層の前記第1光学部材側とは反対側に粘着剤層を介して積層される第2光学部材をさらに備える、[1]~[6]に記載の積層体。
[8] 前記第2光学部材はプロテクトフィルムである、[7]に記載の積層体。
[9] [1]~[8]のいずれかに記載の積層体を備える、画像表示装置。
The present invention provides the following laminate and image display device.
[1] A laminated body including a colored layer and a first optical member.
The laminated body is divided into a display area and a non-display area in a plan view.
The colored layer is provided in the non-display area and is provided.
The colored layer has a single layer structure and has a single layer structure.
The end region of the colored layer on the display region side has a tapered portion on the surface opposite to the first optical member side, which reduces the thickness on the display region side.
A laminated body in which the taper angle of the tapered portion is 60 ° or less with respect to the surface of the colored layer on the side of the first optical member.
[2] The laminate according to [1], wherein the colored layer has a thickness of less than 10 μm.
[3] The laminate according to [1] or [2], wherein the colored layer has an optical density of 5 or more.
[4] The laminate according to any one of [1] to [3], wherein the colored layer contains carbon black.
[5] The laminate according to any one of [1] to [4], further comprising a separation layer between the colored layer and the first optical member.
[6] The laminate according to any one of [1] to [5], wherein the first optical member is a polarizing plate.
[7] The laminate according to [1] to [6], further comprising a second optical member laminated via an adhesive layer on a side of the colored layer opposite to the first optical member side.
[8] The laminate according to [7], wherein the second optical member is a protective film.
[9] An image display device comprising the laminate according to any one of [1] to [8].
 本発明によれば、高温下で屈曲したときに、非表示領域と表示領域との境界に、画像表示装置の外観に影響を与える気泡が生じにくい積層体を提供することができる。 According to the present invention, it is possible to provide a laminated body in which bubbles that affect the appearance of an image display device are unlikely to occur at the boundary between a non-display area and a display area when bent at a high temperature.
本発明の積層体の一例を模式的に示す概略断面図である。It is the schematic sectional drawing which shows an example of the laminated body of this invention schematically. 図1に示す積層体の概略上面図である。It is a schematic top view of the laminated body shown in FIG. 本発明の積層体の一例を模式的に示す概略断面図である。It is the schematic sectional drawing which shows an example of the laminated body of this invention schematically. 着色層のテーパー角度を模式的に示す概略断面図である。It is the schematic cross-sectional view which shows typically the taper angle of a colored layer. 本発明の積層体の製造方法を模式的に示す概略断面図である。It is the schematic sectional drawing which shows typically the manufacturing method of the laminated body of this invention. 実施例において測定した着色層の厚み、テーパー幅及びテーパー角度を説明する透過型電子顕微鏡像である。6 is a transmission electron microscope image illustrating the thickness, taper width, and taper angle of the colored layer measured in the examples. 実施例における気泡評価を模式的に示す概略断面図である。It is the schematic sectional drawing which shows typically the bubble evaluation in an Example. 実施例における露光工程を模式的に示す概略断面図である。It is the schematic sectional drawing which shows typically the exposure process in an Example.
 以下、図面を参照しつつ本発明の実施形態を説明するが、本発明は以下の実施形態に限定されるものではない。以下の全ての図面においては、各構成要素を理解し易くするために縮尺を適宜調整して示しており、図面に示される各構成要素の縮尺と実際の構成要素の縮尺とは必ずしも一致しない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to the following embodiments. In all the drawings below, the scale is appropriately adjusted to make it easier to understand each component, and the scale of each component shown in the drawings does not necessarily match the scale of the actual component.
 <積層体>
 図1は、積層体の一例を模式的に示す概略断面図である。図1に示す積層体100は、着色層110と第1光学部材120とを備える。積層体100は、表示領域Aと非表示領域Bとに区別され、着色層110は非表示領域Bに設けられる。積層体100は、後述の第2光学部材、粘着剤層、分離層及び保護層、貼合層等をさらに備えることができる。
<Laminated body>
FIG. 1 is a schematic cross-sectional view schematically showing an example of a laminated body. The laminated body 100 shown in FIG. 1 includes a colored layer 110 and a first optical member 120. The laminated body 100 is divided into a display area A and a non-display area B, and the colored layer 110 is provided in the non-display area B. The laminate 100 can further include a second optical member, an adhesive layer, a separation layer and a protective layer, a bonding layer, and the like, which will be described later.
 図2は、積層体100を、平面視において着色層側からみた概略上面図である。積層体100は、表示領域A101と非表示領域B102とに区別される。積層体100が画像表示装置を構成する場合、積層体100の表示領域Aは、画像が視認される領域となり、非表示領域Bは画像が視認されない領域となる。そのため、非表示領域Bには、電極や配線等が配置されたり、画像表示装置に設けられる表示ユニットからの光が漏れる光漏れを抑制したりすることが求められる場合がある。この場合、非表示領域Bに設けられる着色層110は、電極や配線等の隠蔽性とともに光漏れの抑制が実現できる程度に十分な遮蔽性を有していることが好ましい。本明細書において、平面視とは層の厚み方向から見ることを意味する。 FIG. 2 is a schematic top view of the laminated body 100 as viewed from the colored layer side in a plan view. The laminated body 100 is divided into a display area A101 and a non-display area B102. When the laminated body 100 constitutes an image display device, the display area A of the laminated body 100 is an area where the image is visually recognized, and the non-display area B is an area where the image is not visually recognized. Therefore, it may be required that electrodes, wiring, and the like are arranged in the non-display area B, and that light leakage from a display unit provided in the image display device is suppressed. In this case, it is preferable that the colored layer 110 provided in the non-display region B has a concealing property such as electrodes and wiring and a sufficient shielding property to be able to suppress light leakage. In the present specification, the plan view means the view from the thickness direction of the layer.
 積層体100は、屈曲可能であることが好ましい。積層体100が屈曲可能であることによりフレキシブルディスプレイに用いることができる。屈曲可能とは、クラックを生じさせることなく屈曲させ得ることを意味する。積層体100は、視認側を内側にして屈曲可能であってよく、視認側の反対側を内側にして屈曲可能であってよく、その両方を内側にして屈曲可能であってもよい。屈曲には、曲げ部分に曲面が形成される折り曲げの形態が含まれる。折り曲げの形態において、折り曲げた内面の屈曲半径は特に限定されない。また、屈曲には、内面の屈折角が0度より大きく180度未満である屈折の形態、および内面の屈曲半径がゼロに近似、または内面の屈折角が0度である折り畳みの形態が含まれる。本明細書において、視認側は、積層体100を画像表示装置に用いた場合、積層体100の画像表示素子に貼合される側とは反対側となる。 It is preferable that the laminated body 100 is bendable. Since the laminate 100 is bendable, it can be used for a flexible display. Bendable means that it can be bent without causing cracks. The laminated body 100 may be bendable with the visible side on the inside, may be bendable with the opposite side on the visual side on the inside, and may be bendable with both of them on the inside. Bending includes a form of bending in which a curved surface is formed on the bent portion. In the form of bending, the bending radius of the bent inner surface is not particularly limited. Bending also includes a form of refraction in which the refraction angle of the inner surface is greater than 0 degrees and less than 180 degrees, and a form of folding in which the bending radius of the inner surface is close to zero or the refraction angle of the inner surface is 0 degrees. .. In the present specification, when the laminated body 100 is used in the image display device, the visual viewing side is the side opposite to the side to be bonded to the image display element of the laminated body 100.
 積層体100は、平面視において、例えば方形形状であってよく、好ましくは長辺と短辺とを有する方形形状であり、より好ましくは長方形である。積層体100の平面視における形状が長方形である場合、長辺の長さは、例えば10mm以上1400mm以下であってよく、好ましくは50mm以上600mm以下である。短辺の長さは、例えば5mm以上800mm以下であり、好ましくは30mm以上500mm以下であり、より好ましくは50mm以上300mm以下である。積層体100を構成する各層は、角部がR加工されたり、端部が切り欠き加工されたり、穴あき加工されたりしていてもよい。 The laminated body 100 may have, for example, a square shape in a plan view, preferably a square shape having a long side and a short side, and more preferably a rectangle. When the shape of the laminated body 100 in a plan view is rectangular, the length of the long side may be, for example, 10 mm or more and 1400 mm or less, preferably 50 mm or more and 600 mm or less. The length of the short side is, for example, 5 mm or more and 800 mm or less, preferably 30 mm or more and 500 mm or less, and more preferably 50 mm or more and 300 mm or less. Each layer constituting the laminated body 100 may have a corner portion R-processed, an end portion notched, or a perforated portion.
 積層体100の厚みは、積層体に求められる機能及び積層体の用途等に応じて異なるため特に限定されないが、例えば20μm以上500μm以下であり、好ましくは50μm以上300μm以下、より好ましくは70μm以上200μm以下である。 The thickness of the laminate 100 is not particularly limited because it varies depending on the function required for the laminate, the application of the laminate, etc., but is, for example, 20 μm or more and 500 μm or less, preferably 50 μm or more and 300 μm or less, and more preferably 70 μm or more and 200 μm. It is as follows.
 積層体100は、例えば画像表示装置等に用いることができる。画像表示装置は特に限定されず、例えば有機エレクトロルミネッセンス(有機EL)表示装置、無機エレクトロルミネッセンス(無機EL)表示装置、液晶表示装置、電界発光表示装置等が挙げられる。積層体100が屈曲可能である場合、積層体100は、フレキシブルディスプレイに好適である。 The laminated body 100 can be used, for example, in an image display device or the like. The image display device is not particularly limited, and examples thereof include an organic electroluminescence (organic EL) display device, an inorganic electroluminescence (inorganic EL) display device, a liquid crystal display device, and an electroluminescence display device. When the laminate 100 is bendable, the laminate 100 is suitable for a flexible display.
 図3に示す積層体200は、第1光学部材120と、貼合層160と、着色層110とを備え、着色層110の第1光学部材120側とは反対側に粘着剤層150を介して第2光学部材130をさらに備える。積層体200は、着色層110と第1光学部材120との間に分離層140をさらに備える。以下、第1光学部材120と第2光学部材130とを総称して光学部材ともいう。積層体200は、第1光学部材120側に粘着剤層(図示せず)を介してタッチセンサパネル(図示せず)が積層されていてもよい。 The laminate 200 shown in FIG. 3 includes a first optical member 120, a bonding layer 160, and a colored layer 110, and an adhesive layer 150 is interposed on the side of the colored layer 110 opposite to the first optical member 120 side. A second optical member 130 is further provided. The laminate 200 further includes a separation layer 140 between the colored layer 110 and the first optical member 120. Hereinafter, the first optical member 120 and the second optical member 130 are collectively referred to as an optical member. In the laminated body 200, a touch sensor panel (not shown) may be laminated on the first optical member 120 side via an adhesive layer (not shown).
 (着色層)
 着色層110は、上述の通り、非表示領域Bに配置された電極や配線等を遮蔽したり、画像表示装置に設けられる表示ユニットからの光漏れを抑制したりするために、遮蔽性を有することができる。着色層110は単層構造を有する。着色層110は、積層体の平面視における非表示領域Bに形成され、好ましくは積層体の平面視において、積層体の周縁部の少なくとも一部に設けられ、より好ましくは図2に示す非表示領域Bを形成するように積層体の周縁部の全体に設けられる。
(Colored layer)
As described above, the colored layer 110 has a shielding property in order to shield the electrodes and wiring arranged in the non-display area B and to suppress light leakage from the display unit provided in the image display device. be able to. The colored layer 110 has a single layer structure. The colored layer 110 is formed in the non-display region B in the plan view of the laminated body, and is preferably provided on at least a part of the peripheral edge portion of the laminated body in the plan view of the laminated body, and more preferably the non-display region shown in FIG. It is provided on the entire peripheral edge of the laminate so as to form the region B.
 図1に示すように、着色層110の表示領域A側の端部領域は、第1光学部材120側とは反対側の面において表示領域A側の厚みが小さくなるテーパー部110aを有し、テーパー部110aのテーパー角度θは、着色層110の第1光学部材120側の面に対して60°以下である。積層体は、テーパー角度が60°以下であることにより、積層体を高温下で屈曲したときに、非表示領域と表示領域との境界に、画像表示装置の外観に影響を与える気泡が生じにくい傾向となる。テーパー部110aは、着色層110の表示領域A側の端部から着色層110の最大厚みとなる点までをいう。気泡は後述の実施例の欄に説明する方法に従って観察される。 As shown in FIG. 1, the end region of the colored layer 110 on the display region A side has a tapered portion 110a whose thickness on the display region A side is reduced on the surface opposite to the first optical member 120 side. The taper angle θ of the tapered portion 110a is 60 ° or less with respect to the surface of the colored layer 110 on the first optical member 120 side. Since the taper angle of the laminated body is 60 ° or less, when the laminated body is bent at a high temperature, bubbles that affect the appearance of the image display device are unlikely to occur at the boundary between the non-display area and the display area. It becomes a tendency. The tapered portion 110a refers to a point from the end portion of the colored layer 110 on the display region A side to the point where the maximum thickness of the colored layer 110 is reached. Bubbles are observed according to the method described in the Examples section below.
 テーパー角度θは、図4に示すように、着色層110の均一な厚みを構成する面をそれぞれS1及びS2としたときに、テーパー部110aが面S1に接する点αと面S2に接する点βとを結ぶ直線Lと、着色層110の第1光学部材120側の面(図4では面S2)とのなす角度をいう。テーパー部110aの形状は、図4に示すように円弧状等の曲線であってよく、図1に示すように直線であってもよい。 As shown in FIG. 4, the taper angle θ is a point α in which the tapered portion 110a is in contact with the surface S1 and a point β in contact with the surface S2 when the surfaces forming the uniform thickness of the colored layer 110 are S1 and S2, respectively. Refers to the angle formed by the straight line L connecting the colored layer 110 and the surface of the colored layer 110 on the first optical member 120 side (surface S2 in FIG. 4). The shape of the tapered portion 110a may be a curved line such as an arc shape as shown in FIG. 4, or may be a straight line as shown in FIG.
 テーパー角度θは、好ましくは60°以下であり、より好ましくは55°以下であり、さらに好ましくは50°以下であり、45°以下であってもよい。テーパー角度θは、通常0°超であり、例えば1°以上又は5°以上又は10°以上又は15°以上又は20°以上である。テーパー角度θは、後述の実施例の欄において説明する測定方法に従って測定される。 The taper angle θ is preferably 60 ° or less, more preferably 55 ° or less, still more preferably 50 ° or less, and may be 45 ° or less. The taper angle θ is usually more than 0 °, for example, 1 ° or more, 5 ° or more, 10 ° or more, 15 ° or more, or 20 ° or more. The taper angle θ is measured according to the measuring method described in the column of Examples described later.
 着色層110の厚みは10μm未満であることが好ましい。これにより、積層体を高温下で屈曲したときに、非表示領域と表示領域との境界に、画像表示装置の外観に影響を与える気泡が生じにくい傾向となる。着色層110の厚みは、気泡抑制及び積層体の表面における段差を低減する観点から好ましくは8μm以下であり、より好ましくは6μm以下であり、さらに好ましくは4μm以下であり、特に好ましくは3μm以下であり、とりわけ好ましくは2μm以下である。着色層110の厚みは、例えば0.1μm以上であり、遮蔽性を高める観点から好ましくは0.5μm以上であり、さらに好ましくは1.0μm以上である。着色層110の厚みは、通常、着色層110の表示領域A側の端部から20μm以上離れた領域では一定となる。着色層110の厚みは、着色層110の最大厚みであり、着色層110の表示領域A側の端部から20μm以上離れた領域の厚みである。着色層110の厚みは後述の実施例の欄に説明する測定方法により測定される。 The thickness of the colored layer 110 is preferably less than 10 μm. As a result, when the laminated body is bent at a high temperature, bubbles that affect the appearance of the image display device tend to be less likely to be generated at the boundary between the non-display area and the display area. The thickness of the colored layer 110 is preferably 8 μm or less, more preferably 6 μm or less, still more preferably 4 μm or less, and particularly preferably 3 μm or less, from the viewpoint of suppressing air bubbles and reducing steps on the surface of the laminate. Yes, especially preferably 2 μm or less. The thickness of the colored layer 110 is, for example, 0.1 μm or more, preferably 0.5 μm or more, and more preferably 1.0 μm or more from the viewpoint of enhancing the shielding property. The thickness of the colored layer 110 is usually constant in a region 20 μm or more away from the end of the colored layer 110 on the display region A side. The thickness of the colored layer 110 is the maximum thickness of the colored layer 110, which is the thickness of a region 20 μm or more away from the end portion of the colored layer 110 on the display region A side. The thickness of the colored layer 110 is measured by the measuring method described in the column of Examples described later.
 図1において、テーパー部110aの平面視におけるテーパー幅110bは、例えば1μm以上20μm以下であってよく、好ましくは1.5μm以上15μm以下である。テーパー幅が上記範囲内である場合には良好な遮蔽性と気泡抑制効果とが得られ易くなる傾向にある。 In FIG. 1, the taper width 110b of the tapered portion 110a in a plan view may be, for example, 1 μm or more and 20 μm or less, preferably 1.5 μm or more and 15 μm or less. When the taper width is within the above range, good shielding property and bubble suppressing effect tend to be easily obtained.
 着色層110は、着色剤を含む着色層を予め形成し、これを光学部材上に転写する方法(以下、転写法ともいう)により形成することができる。また、着色層を形成する方法としては、例えばインクまたは塗料を用いた印刷法、金属顔料の粉末を用いた蒸着法、着色層形成用組成物を用いたフォトリソグラフィ法等が挙げられる。着色層110は、テーパー角度θを60°以下としやすいので、フォトリソグラフィ法により形成することが好ましい。 The colored layer 110 can be formed by a method in which a colored layer containing a colorant is formed in advance and transferred onto an optical member (hereinafter, also referred to as a transfer method). Examples of the method for forming the colored layer include a printing method using ink or paint, a vapor deposition method using powder of a metal pigment, a photolithography method using a composition for forming a colored layer, and the like. Since the colored layer 110 tends to have a taper angle θ of 60 ° or less, it is preferably formed by a photolithography method.
 転写法では、ガラス板等の支持体上に後述の分離層を形成し、この分離層上に活性エネルギー線硬化性樹脂組成物を用いてフォトリソグラフィ法により着色層110を形成し、次いで支持体を剥離して露出させた分離層側の面と光学部材とを貼合層を介して貼合することにより、着色層110を光学部材に転写することができる。フォトリソグラフィ法により着色層110を形成する場合、活性エネルギー線硬化型の着色層形成用組成物を支持体又は分離層上に塗布し、感光性樹脂組成物の塗膜を露光し、次いで現像し、その後、焼成を行うことができる。露光光源としては、波長が250nm以上450nm以下の光を発散する水銀蒸気アーク、炭素アーク、Xeアークなどを使用することができる。支持体としてはガラス板等を用いることができる。 In the transfer method, a separation layer described later is formed on a support such as a glass plate, and a colored layer 110 is formed on the separation layer by a photolithography method using an active energy ray-curable resin composition, and then the support. The colored layer 110 can be transferred to the optical member by laminating the surface on the separation layer side exposed by peeling and the optical member via the laminating layer. When the colored layer 110 is formed by a photolithography method, an active energy ray-curable colored layer forming composition is applied onto a support or a separation layer, and a coating film of the photosensitive resin composition is exposed and then developed. After that, firing can be performed. As the exposure light source, a mercury vapor arc, a carbon arc, an Xe arc, or the like that emits light having a wavelength of 250 nm or more and 450 nm or less can be used. A glass plate or the like can be used as the support.
 テーパー角度θが60°以下であるテーパー部110aを形成し易くする観点から、例えば露光量や照度等の露光条件を調節したり、露光の際に用いるフォトマスクのテーパー部を形成する部分の透過率を調節したり、焼成温度や時間等の焼成条件を調節したりすることができる。露光の際に用いるフォトマスクの透過率を調節する手段として、ハーフトーンマスクを用いることができる。ハーフトーンマスクは、完全に着色層形成用組成物を硬化させる露光量を照射させる領域(FT領域)と、着色層形成用組成物を不十分な硬化状態にさせる露光量を照射させる領域(HT領域)と、着色層形成用組成物を硬化させない遮光領域とを、1枚のマスクに備えている。ハーフトーンマスクを用いて露光を実施した後、現像処理を行うことにより、着色層をテーパー部を有する構造に形成することができる。全透過領域では、着色層の厚みは厚く、中間透過領域では、露光量に応じて薄くなり、遮光領域では、着色層は形成されないため、テーパー部が作製されることとなる。 From the viewpoint of facilitating the formation of the tapered portion 110a having a taper angle θ of 60 ° or less, for example, the exposure conditions such as the exposure amount and the illuminance can be adjusted, and the transmission of the portion forming the tapered portion of the photomask used for exposure can be adjusted. The rate can be adjusted, and the firing conditions such as the firing temperature and time can be adjusted. A halftone mask can be used as a means for adjusting the transmittance of the photomask used during exposure. The halftone mask has a region (FT region) for irradiating an exposure amount that completely cures the colored layer forming composition and a region (HT region) for irradiating an exposure amount that causes the colored layer forming composition to be in an insufficiently cured state. A region) and a light-shielding region that does not cure the colored layer-forming composition are provided in one mask. The colored layer can be formed into a structure having a tapered portion by performing an exposure process using a halftone mask and then performing a developing process. In the total transmission region, the thickness of the colored layer is thick, in the intermediate transmission region, it becomes thin according to the exposure amount, and in the light-shielding region, the colored layer is not formed, so that a tapered portion is produced.
 フォトリソグラフィ法により着色層110を形成する場合、着色層形成用組成物は活性エネルギー線硬化型であることができる。着色層形成用組成物は、例えばバインダー樹脂、着色剤、溶媒、任意の添加剤を含むことができる。着色層形成用組成物が活性エネルギー線硬化型である場合、着色層形成用組成物は、活性エネルギー線重合性化合物をさらに含有する。さらに必要に応じて、光重合開始剤や光増感剤等を含有させることもある。 When the colored layer 110 is formed by the photolithography method, the composition for forming the colored layer can be an active energy ray-curable type. The composition for forming a colored layer can contain, for example, a binder resin, a colorant, a solvent, and any additive. When the composition for forming a colored layer is an active energy ray-curable type, the composition for forming a colored layer further contains an active energy ray-polymerizable compound. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
 バインダー樹脂としては、塩素化ポリオレフィン(例えば、塩素化ポリエチレン、塩素化ポリプロピレン)、ポリエステル系樹脂、ウレタン系樹脂、(メタ)アクリル系樹脂、酢酸ビニル樹脂、塩化ビニル-酢酸ビニル共重合体、セルロース系樹脂が挙げられる。バインダー樹脂は、単独で用いてもよく2種以上を併用してもよい。バインダー樹脂は、熱重合性樹脂であっても、光重合性樹脂であってもよい。本明細書において「(メタ)アクリル系樹脂」とは、アクリル系樹脂及びメタクリル系樹脂よりなる群から選ばれる少なくとも1種を表す。その他の「(メタ)」を付した用語においても同様である。 Examples of the binder resin include chlorinated polyolefin (for example, chlorinated polyethylene and chlorinated polypropylene), polyester resin, urethane resin, (meth) acrylic resin, vinyl acetate resin, vinyl chloride-vinyl acetate copolymer, and cellulose resin. Resin is mentioned. The binder resin may be used alone or in combination of two or more. The binder resin may be a heat-polymerizable resin or a photopolymerizable resin. As used herein, the term "(meth) acrylic resin" refers to at least one selected from the group consisting of acrylic resins and methacrylic resins. The same applies to other terms with "(meta)".
 着色剤は、非表示領域Bの遮蔽効果を高めやすくするために、黒色であることができる。着色層形成用組成物は、好ましくはカーボンブラックを含む。カーボンブラック以外の着色剤としては、例えば、チタン白、亜鉛華、鉄黒、弁柄、クロムバーミリオン、群青、コバルトブルー、黄鉛、チタンイエロー等の無機顔料;フタロシアニンブルー、インダスレンブルー、イソインドリノンイエロー、ベンジジンイエロー、キナクリドンレッド、ポリアゾレッド、ペリレンレッド、アニリンブラック等の有機顔料または染料;アルミニウム、真鍮等の鱗片状箔片からなる金属顔料;二酸化チタン被覆雲母、塩基性炭酸鉛等の鱗片状箔片からなる真珠光沢顔料(パール顔料)が挙げられる。着色剤は、バインダー樹脂100質量部に対して、50質量部以上200質量部以下含まれることが好ましい。 The colorant can be black in order to facilitate the shielding effect of the non-display area B. The composition for forming a colored layer preferably contains carbon black. Colorants other than carbon black include, for example, inorganic pigments such as titanium white, zinc flower, iron black, petal handle, chrome vermilion, ultramarine blue, cobalt blue, chrome yellow, titanium yellow; phthalocyanine blue, induslen blue, iso. Organic pigments or dyes such as indolinone yellow, benzidine yellow, quinacridone red, polyazo red, perylene red, aniline black; metal pigments composed of scaly foil pieces such as aluminum and brass; scales such as titanium dioxide coated mica and basic lead carbonate. Examples thereof include pearl luster pigments (pearl pigments) composed of shaped foil pieces. The colorant is preferably contained in an amount of 50 parts by mass or more and 200 parts by mass or less with respect to 100 parts by mass of the binder resin.
 着色層110の光学密度は、着色層110の表示領域A側の端部から20μm以上離れた領域において、例えば2以上であってよく、好ましくは3以上であり、より好ましくは4以上であり、さらに好ましくは5以上である。上限は特に限定されないが、着色層110の光学密度は、例えば7以下であることができ、6以下であってもよい。着色層の光学密度は、後述の実施例に記載された装置及び方法により測定される。 The optical density of the colored layer 110 may be, for example, 2 or more, preferably 3 or more, and more preferably 4 or more in a region 20 μm or more away from the end of the colored layer 110 on the display region A side. More preferably, it is 5 or more. The upper limit is not particularly limited, but the optical density of the colored layer 110 can be, for example, 7 or less, and may be 6 or less. The optical density of the colored layer is measured by the apparatus and method described in Examples below.
 着色層110は、厚み1μm当たりの光学密度が例えば1.8以上であってよく、好ましくは2以上であり、より好ましくは2.5以上であり、さらに好ましくは2.7以上でる。着色層の光学密度は、光学密度測定器で測定され、具体的には、後述の実施例に記載された方法で測定される。 The colored layer 110 may have an optical density of, for example, 1.8 or more, preferably 2 or more, more preferably 2.5 or more, and further preferably 2.7 or more per 1 μm of thickness. The optical density of the colored layer is measured by an optical density measuring device, specifically, by the method described in Examples described later.
 着色層110の幅(積層体100の面方向における長さ)は特に限定されず、積層体のサイズ、用途やデザイン等に応じて適宜選択すればよい。図2に示すように、積層体の周縁部に着色層110が形成される場合、着色層110の幅は、例えば0.5mm以上とすることができ、3mm以上であってもよく、5mm以上であってもよく、また、通常80mm以下であり、60mm以下であってもよく、50mm以下であってもよく、30mm以下であってもよく、20mm以下であってもよい。 The width of the colored layer 110 (the length of the laminated body 100 in the plane direction) is not particularly limited, and may be appropriately selected depending on the size, use, design, etc. of the laminated body. As shown in FIG. 2, when the colored layer 110 is formed on the peripheral edge of the laminated body, the width of the colored layer 110 can be, for example, 0.5 mm or more, may be 3 mm or more, and may be 5 mm or more. It may be 80 mm or less, 60 mm or less, 50 mm or less, 30 mm or less, or 20 mm or less.
 (光学部材)
 光学部材は、通常の画像表示装置において用いられている構成要素であることができる。第1光学部材は、着色層のテーパー部を有する面とは反対側に配置される。第1光学部材と着色層とは、後述の貼合層により貼合されることができる。
 第1光学部材と第2光学部材とを備える積層体が画像表示装置に用いられる場合、第2光学部材が視認側となるように画像表示装置に貼合されることができ、好ましくは第2光学部材が画像表示装置の視認側の最外面を構成する層となるように画像表示装置に貼合される。
(Optical member)
The optical member can be a component used in a normal image display device. The first optical member is arranged on the side opposite to the surface having the tapered portion of the colored layer. The first optical member and the colored layer can be bonded by a bonding layer described later.
When a laminate including the first optical member and the second optical member is used in the image display device, the second optical member can be attached to the image display device so as to be on the visual side, preferably the second. The optical member is attached to the image display device so as to be a layer forming the outermost surface on the visual side of the image display device.
 光学部材としては、例えば偏光板、前面板、タッチセンサパネル及びプロテクトフィルム等が挙げられる。第1光学部材120は、偏光板、前面板、タッチセンサパネルであることができ、好ましくは偏光板である。第2光学部材は、偏光板、前面板、タッチセンサパネル又はプロテクトフィルムであることができ、好ましくは前面板、又はプロテクトフィルムである。 Examples of the optical member include a polarizing plate, a front plate, a touch sensor panel, a protective film, and the like. The first optical member 120 can be a polarizing plate, a front plate, or a touch sensor panel, and is preferably a polarizing plate. The second optical member can be a polarizing plate, a front plate, a touch sensor panel, or a protective film, preferably a front plate or a protective film.
 (偏光板)
 偏光板としては、直線偏光板であってもよいし、円偏光板であってもよい。直線偏光板としては、二色性色素を吸着させた延伸フィルム若しくは延伸層、または二色性色素を塗布し硬化させたフィルムを偏光子として含むフィルム等が挙げられる。二色性色素として、具体的には、ヨウ素や二色性の有機染料が用いられる。二色性有機染料には、C.I.DIRECT RED 39等のジスアゾ化合物からなる二色性直接染料、トリスアゾ、テトラキスアゾなどの化合物からなる二色性直接染料が包含される。
(Polarizer)
The polarizing plate may be a linear polarizing plate or a circular polarizing plate. Examples of the linear polarizing plate include a stretched film or a stretched layer on which a dichroic dye is adsorbed, a film containing a film coated with a dichroic dye and cured, and the like as a polarizer. Specifically, as the dichroic dye, iodine or a dichroic organic dye is used. For dichroic organic dyes, C.I. I. Included are dichroic direct dyes made of disuazo compounds such as DIRECT RED 39 and dichroic direct dyes made of compounds such as trisazo and tetrakisazo.
 偏光子として用いられる、二色性色素を塗布し硬化させたフィルムとしては、液晶性を有する二色性色素を含む組成物または二色性色素と重合性液晶とを含む組成物を塗布し硬化させて得られる層等の重合性液晶化合物の硬化物を含むフィルム等が挙げられる。二色性色素を塗布し硬化させたフィルムは、二色性色素を吸着させた延伸フィルム、または延伸層に比べて、屈曲方向に制限がないため好ましい。 As a film to which a dichroic dye is applied and cured, which is used as a polarizer, a composition containing a dichroic dye having a liquid crystal property or a composition containing a dichroic dye and a polymerizable liquid crystal is applied and cured. Examples thereof include a film containing a cured product of a polymerizable liquid crystal compound such as a layer obtained by the above process. A film coated with a dichroic dye and cured is preferable because there is no limitation in the bending direction as compared with a stretched film or a stretched layer on which a dichroic dye is adsorbed.
 直線偏光板は、偏光子のみから構成されてもよいし、偏光子に加えて、熱可塑性樹脂フィルム、基材、配向膜、保護層をさらに含んでいてもよい。直線偏光板の厚みは、例えば2μm以上100μm以下であり、好ましくは10μm以上60μm以下である。 The linear polarizing plate may be composed of only a polarizing element, or may further include a thermoplastic resin film, a base material, an alignment film, and a protective layer in addition to the polarizing element. The thickness of the linear polarizing plate is, for example, 2 μm or more and 100 μm or less, preferably 10 μm or more and 60 μm or less.
 (1)延伸フィルムまたは延伸層を偏光子として備える直線偏光板
 二色性色素を吸着させた延伸フィルムを偏光子として備える直線偏光板について説明する。偏光子である、二色性色素を吸着させた延伸フィルムは、通常、ポリビニルアルコール系樹脂フィルムを一軸延伸する工程、ポリビニルアルコール系樹脂フィルムを二色性色素で染色することにより、その二色性色素を吸着させる工程、および二色性色素が吸着されたポリビニルアルコール系樹脂フィルムをホウ酸水溶液で処理する工程を有する、およびホウ酸水溶液による処理後に水洗する工程を経て製造することができる。かかる偏光子をそのまま直線偏光板として用いてもよく、その片面または両面に後述する熱可塑性樹脂フィルムを貼合したものを直線偏光板として用いてもよい。偏光子の厚みは、好ましくは2μm以上40μm以下である。
(1) A linear polarizing plate having a stretched film or a stretched layer as a polarizer A linear polarizing plate having a stretched film having a dichroic dye adsorbed as a polarizer will be described. A stretched film on which a dichroic dye, which is a polarizer, is adsorbed is usually bicolorized by a step of uniaxially stretching the polyvinyl alcohol-based resin film and dyeing the polyvinyl alcohol-based resin film with the bicolor dye. It can be produced through a step of adsorbing a dye, a step of treating a polyvinyl alcohol-based resin film on which a bicolor dye is adsorbed with an aqueous boric acid solution, and a step of washing with water after the treatment with the aqueous boric acid solution. Such a polarizing element may be used as it is as a linear polarizing plate, or a linear polarizing plate having a thermoplastic resin film described later bonded to one side or both sides thereof may be used. The thickness of the polarizer is preferably 2 μm or more and 40 μm or less.
 ポリビニルアルコール系樹脂は、ポリ酢酸ビニル系樹脂をケン化することによって得られる。ポリ酢酸ビニル系樹脂としては、酢酸ビニルの単独重合体であるポリ酢酸ビニルのほか、酢酸ビニルとそれに共重合可能な他の単量体との共重合体が用いられる。酢酸ビニルに共重合可能な他の単量体としては、例えば、不飽和カルボン酸類、オレフィン類、ビニルエーテル類、不飽和スルホン酸類、アンモニウム基を有する(メタ)アクリルアミド類等が挙げられる。 The polyvinyl alcohol-based resin is obtained by saponifying the polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is used. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and (meth) acrylamides having an ammonium group.
 ポリビニルアルコール系樹脂のケン化度は、通常85モル%以上100モル%以下であり、好ましくは98モル%以上である。ポリビニルアルコール系樹脂は変性されていてもよく、例えば、アルデヒド類で変性されたポリビニルホルマールやポリビニルアセタールも使用することができる。ポリビニルアルコール系樹脂の重合度は、通常1000以上10000以下であり、好ましくは1500以上5000以下である。 The saponification degree of the polyvinyl alcohol-based resin is usually 85 mol% or more and 100 mol% or less, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal or polyvinyl acetal modified with aldehydes can also be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually 1000 or more and 10000 or less, preferably 1500 or more and 5000 or less.
 次に、二色性色素を吸着させた延伸層を偏光子として備える直線偏光板について説明する。偏光子である、二色性色素を吸着させた延伸層は、通常、上記ポリビニルアルコール系樹脂を含む塗布液を基材フィルム上に塗布する工程、得られた積層フィルムを一軸延伸する工程、一軸延伸された積層フィルムのポリビニルアルコール系樹脂層を二色性色素で染色することにより、その二色性色素を吸着させて偏光子とする工程、二色性色素が吸着されたフィルムをホウ酸水溶液で処理する工程、およびホウ酸水溶液による処理後に水洗する工程を経て製造することができる。
 必要に応じて、基材フィルムを偏光子から剥離除去してもよい。基材フィルムの材料および厚みは、後述する熱可塑性樹脂フィルムの材料および厚みと同様であってよい。
Next, a linear polarizing plate including a stretched layer on which a dichroic dye is adsorbed as a polarizer will be described. The stretched layer on which the dichroic dye, which is a polarizer, is adsorbed is usually a step of applying a coating liquid containing the above-mentioned polyvinyl alcohol-based resin on a base film, a step of uniaxially stretching the obtained laminated film, and uniaxial. A step of dyeing the polyvinyl alcohol-based resin layer of the stretched laminated film with a dichroic dye to adsorb the dichroic dye to form a polarizer, and the film on which the dichroic dye is adsorbed is a boric acid aqueous solution. It can be produced through a step of treating with water and a step of washing with water after treatment with an aqueous boric acid solution.
If necessary, the base film may be peeled off from the polarizer. The material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film described later.
 延伸フィルムまたは延伸層である偏光子は、その片面または両面に熱可塑性樹脂フィルムが貼合されている形態で積層体に組み込まれてもよい。この熱可塑性樹脂フィルムは、偏光子用の保護フィルム、または位相差フィルムとして機能し得る。熱可塑性樹脂フィルムは、例えば、鎖状ポリオレフィン系樹脂(ポリプロピレン系樹脂など)、環状ポリオレフィン系樹脂(ノルボルネン系樹脂など)等のポリオレフィン系樹脂;トリアセチルセルロース等のセルロース系樹脂;ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート等のポリエステル系樹脂;ポリカーボネート系樹脂;(メタ)アクリル系樹脂;またはこれらの混合物等からなるフィルムであることができる。 The stretched film or the polarizing element, which is a stretched layer, may be incorporated into the laminate in the form in which a thermoplastic resin film is bonded to one side or both sides thereof. This thermoplastic resin film can function as a protective film for a polarizer or a retardation film. The thermoplastic resin film is, for example, a polyolefin resin such as a chain polyolefin resin (polypropylene resin, etc.), a cyclic polyolefin resin (norbornen resin, etc.); a cellulose resin such as triacetyl cellulose; polyethylene terephthalate, polyethylene na. It can be a film composed of a polyester resin such as phthalate or polybutylene terephthalate; a polycarbonate resin; a (meth) acrylic resin; or a mixture thereof.
 熱可塑性樹脂フィルムの厚みは、薄型化の観点から、通常300μm以下であり、好ましくは200μm以下であり、より好ましくは100μm以下であり、さらに好ましくは80μm以下であり、なおさらに好ましくは60μm以下であり、また、通常5μm以上であり、好ましくは20μm以上である。
 熱可塑性樹脂フィルムは位相差を有していても、有していなくてもよい。
 熱可塑性樹脂フィルムは、例えば、後述の貼合層を用いて偏光子に貼合することができる。
From the viewpoint of thinning, the thickness of the thermoplastic resin film is usually 300 μm or less, preferably 200 μm or less, more preferably 100 μm or less, still more preferably 80 μm or less, still more preferably 60 μm or less. Yes, it is usually 5 μm or more, preferably 20 μm or more.
The thermoplastic resin film may or may not have a phase difference.
The thermoplastic resin film can be bonded to the polarizer using, for example, a bonding layer described later.
 (2)二色性色素を塗布し硬化させたフィルムを偏光子として備える直線偏光板
 二色性色素を塗布し硬化させたフィルムを偏光子として備える直線偏光板について説明する。偏光子として用いられる、二色性色素を塗布し硬化させたフィルムは、液晶性を有する二色性色素を含む組成物、または二色性色素と液晶化合物とを含む組成物を基材に塗布し硬化して得られるフィルム等が挙げられる。当該フィルムは、基材を剥離してまたは基材とともに直線偏光板として用いてもよく、またはその片面または両面に熱可塑性樹脂フィルムを有する構成で直線偏光板として用いてもよい。
(2) A linear polarizing plate having a film coated with a dichroic dye and cured as a polarizer A linear polarizing plate having a film coated with a dichroic dye and cured as a polarizer will be described. The film used as a polarizer, to which a dichroic dye is applied and cured, is obtained by applying a composition containing a dichroic dye having a liquid crystal property or a composition containing a dichroic dye and a liquid crystal compound to a base material. Examples thereof include a film obtained by curing. The film may be used as a linear polarizing plate by peeling off the base material or together with the base material, or may be used as a linear polarizing plate in a configuration having a thermoplastic resin film on one side or both sides thereof.
 基材は熱可塑性樹脂フィルムであってよい。基材の例および厚みは、上述の熱可塑性樹脂フィルムの説明において例示したものと同一であってよい。基材は、少なくとも一方の表面にハードコート層、反射防止層、または帯電防止層を有する熱可塑性樹脂フィルムであってもよい。基材は、偏光子が形成されない側の表面のみに、ハードコート層、反射防止層、帯電防止層等が形成されていてもよい。基材は、偏光子が形成されている側の表面のみに、ハードコート層、反射防止層、帯電防止層等が形成されていてもよい。 The base material may be a thermoplastic resin film. The example and thickness of the base material may be the same as those exemplified in the above description of the thermoplastic resin film. The substrate may be a thermoplastic resin film having a hard coat layer, an antireflection layer, or an antistatic layer on at least one surface. The base material may have a hard coat layer, an antireflection layer, an antistatic layer, or the like formed only on the surface on the side where the polarizer is not formed. The base material may have a hard coat layer, an antireflection layer, an antistatic layer, or the like formed only on the surface on the side where the polarizer is formed.
 熱可塑性樹脂フィルムとしては、上記延伸フィルムまたは延伸層を偏光子として備える直線偏光板と同一のものが挙げられる。熱可塑性樹脂フィルムは、例えば、接着剤や粘着剤を用いて偏光子に貼合することができる。 Examples of the thermoplastic resin film include the same one as the linear polarizing plate provided with the stretched film or the stretched layer as a polarizer. The thermoplastic resin film can be attached to the polarizer using, for example, an adhesive or an adhesive.
 二色性色素を塗布し硬化させたフィルムは薄い方が好ましいが、薄すぎると強度が低下し、加工性に劣る傾向がある。当該フィルムの厚みは、通常20μm以下であり、好ましくは5μm以下であり、より好ましくは0.5μm以上3μm以下である。 It is preferable that the film coated with the dichroic pigment and cured is thin, but if it is too thin, the strength is lowered and the processability tends to be inferior. The thickness of the film is usually 20 μm or less, preferably 5 μm or less, and more preferably 0.5 μm or more and 3 μm or less.
 二色性色素を塗布し硬化させたフィルムとしては、具体的には、特開2013-37353号公報や特開2013-33249号公報等に記載のものが挙げられる。 Specific examples of the film coated with the dichroic dye and cured include those described in JP2013-37353A, JP2013-33249, and the like.
 偏光板は、偏光子又は直線偏光板(以下、直線偏光層ともいう)と位相差フィルムとを備えた円偏光板であることができる。直線偏光層の吸収軸と位相差層の遅相軸とが所定の角度となるように直線偏光層と位相差層とが配置された円偏光板は、反射防止機能を発揮することができる。
 位相差層は、1層または2層以上の位相差層を含むことができる。位相差層は、1層であってもよく2層以上であってもよい。位相差層は、その表面を保護するオーバーコート層、および位相差層を支持する基材フィルム等を有していてもよい。位相差層としては、例えばλ/4の位相差を与える位相差層(λ/4層)、λ/2の位相差を与える位相差層(λ/2層)およびポジティブC層等が挙げられる。位相差層は、好ましくはλ/4層を含み、さらに好ましくはλ/4層とλ/2層またはポジティブC層の少なくともいずれかとを含む。位相差層がλ/2層を含む場合、直線偏光層側から順にλ/2層およびλ/4層を積層する。位相差層がポジティブC層を含む場合、直線偏光層側から順にλ/4層およびポジティブC層を積層してもよく、直線偏光層側から順にポジティブC層およびλ/4層を積層してもよい。位相差層の厚みは、たとえば0.1μm以上10μm以下であり、好ましくは0.5μm以上8μm以下であり、より好ましくは1μm以上6μm以下である。
The polarizing plate can be a circular polarizing plate including a polarizer or a linear polarizing plate (hereinafter, also referred to as a linear polarizing layer) and a retardation film. A circular polarizing plate in which the linearly polarized light layer and the retardation layer are arranged so that the absorption axis of the linearly polarized light layer and the slow axis of the retardation layer are at a predetermined angle can exhibit an antireflection function.
The retardation layer may include one layer or two or more retardation layers. The retardation layer may be one layer or two or more layers. The retardation layer may have an overcoat layer that protects the surface thereof, a base film that supports the retardation layer, and the like. Examples of the retardation layer include a retardation layer (λ / 4 layer) that gives a retardation of λ / 4, a retardation layer (λ / 2 layer) that gives a retardation of λ / 2, and a positive C layer. .. The retardation layer preferably includes a λ / 4 layer, and more preferably includes at least one of a λ / 4 layer and a λ / 2 layer or a positive C layer. When the retardation layer includes a λ / 2 layer, the λ / 2 layer and the λ / 4 layer are laminated in order from the linearly polarized light layer side. When the retardation layer contains a positive C layer, the λ / 4 layer and the positive C layer may be laminated in order from the linearly polarized light layer side, or the positive C layer and the λ / 4 layer may be laminated in order from the linearly polarized light layer side. May be good. The thickness of the retardation layer is, for example, 0.1 μm or more and 10 μm or less, preferably 0.5 μm or more and 8 μm or less, and more preferably 1 μm or more and 6 μm or less.
 位相差層は、上述した熱可塑性樹脂フィルムの材料として例示した樹脂フィルムから形成してもよいし、重合性液晶化合物が硬化した層から形成してもよい。位相差層は、さらに配向膜および基材フィルムを含んでいてもよく、λ/4層と、λ/2層およびポジティブC層とを貼合するための粘着剤または接着剤から構成される層を有していてもよい。 The retardation layer may be formed from the resin film exemplified as the material of the above-mentioned thermoplastic resin film, or may be formed from a layer in which the polymerizable liquid crystal compound is cured. The retardation layer may further include an alignment film and a base film, and is a layer composed of an adhesive or an adhesive for bonding the λ / 4 layer, the λ / 2 layer, and the positive C layer. May have.
 位相差層は、重合性液晶化合物を硬化してなる層から形成する場合、重合性液晶化合物を含む組成物を、基材フィルムに塗布し硬化させることにより形成することができる。基材フィルムと塗布層との間に配向層を形成してもよい。基材フィルムの材料および厚みは、上記熱可塑性樹脂フィルムの材料および厚みと同じであってよい。位相差層は、重合性液晶化合物を硬化してなる層から形成する場合、配向層および基材フィルムを有する形態で積層体に組み込まれてもよい。 When the retardation layer is formed from a layer obtained by curing a polymerizable liquid crystal compound, it can be formed by applying a composition containing the polymerizable liquid crystal compound to a base film and curing it. An alignment layer may be formed between the base film and the coating layer. The material and thickness of the base film may be the same as the material and thickness of the thermoplastic resin film. When the retardation layer is formed from a layer obtained by curing a polymerizable liquid crystal compound, the retardation layer may be incorporated into the laminate in the form of having an alignment layer and a base film.
 直線偏光層の吸収軸と位相差層の遅相軸とが所定の角度となるように、直線偏光層と位相差層とが配置された偏光板は、反射防止機能を有する、すなわち円偏光板として機能し得る。
 位相差層がλ/4層を含む場合、直線偏光層の吸収軸とλ/4層の遅相軸とのなす角度は、45°±10°であることができる。位相差層は正波長分散性を有していてもよく、逆波長分散性を有していてもよい。λ/4層は、好ましくは逆波長分散性を有する。直線偏光層と、位相差層とは接着剤や粘着剤により貼合されていてよい。
 第1光学部材が円偏光板である場合、積層体は、円偏光板の直線偏光層側に着色層を備えることが好ましい。着色層と直線偏光層とは、後述の貼合層により貼合されていてよい。着色層が後述の保護層又は分離層上に形成される場合、保護層又は分離層と偏光板とが後述の貼合層により貼合されていてよい。
The polarizing plate in which the linearly polarized light layer and the retardation layer are arranged so that the absorption axis of the linearly polarized light layer and the slow axis of the retardation layer have a predetermined angle has an antireflection function, that is, a circular polarizing plate. Can function as.
When the retardation layer includes the λ / 4 layer, the angle formed by the absorption axis of the linearly polarized light layer and the slow axis of the λ / 4 layer can be 45 ° ± 10 °. The retardation layer may have a positive wavelength dispersibility or a reverse wavelength dispersibility. The λ / 4 layer preferably has anti-wavelength dispersibility. The linearly polarized light layer and the retardation layer may be bonded to each other with an adhesive or an adhesive.
When the first optical member is a circularly polarizing plate, the laminated body preferably includes a colored layer on the linearly polarizing layer side of the circularly polarizing plate. The colored layer and the linearly polarized light layer may be bonded by a bonding layer described later. When the colored layer is formed on the protective layer or the separating layer described later, the protective layer or the separating layer and the polarizing plate may be bonded by the bonding layer described later.
 位相差層がλ/2層とλ/4層とを含む場合、λ/4層の遅相軸方向と直線偏光層の吸収軸方向とのなす角度Qは、直線偏光層の吸収軸方向(0°)に対してλ/4層の遅相軸方向が反時計回りを正として、-20°~20°の範囲に設定されることができる。λ/2層の遅相軸方向と直線偏光層の吸収軸方向とのなす角度を角度Hとすれば、角度Hは、-80°~-70°であることが好ましく、-78°~-70°であることがより好ましく、-76°~-70°であることがさらに好ましい。このとき、角度Qは、-20°~-10°であることが好ましく、-18°~-10°であることがより好ましく、-16°~-10°であることがさらに好ましい。また、角度Hは、80°~70°であることが好ましく、78°~70°であることがより好ましく、76°~70°であることがさらに好ましい。このとき、角度Qは、20°~10°であることが好ましく、18°~10°であることがより好ましく、16°~10°であることがさらに好ましい。このような範囲となるように、λ/2層の遅相軸方向(角度H)及びλ/4層の遅相軸方向(角度Q)を調整することによって、屈曲による色変化を抑制することが可能である。 When the retardation layer includes the λ / 2 layer and the λ / 4 layer, the angle Q formed by the slow axis direction of the λ / 4 layer and the absorption axis direction of the linearly polarized light layer is the absorption axis direction of the linearly polarized light layer ( The slow axis direction of the λ / 4 layer with respect to (0 °) can be set in the range of −20 ° to 20 ° with the counterclockwise direction as positive. Assuming that the angle formed by the slow axis direction of the λ / 2 layer and the absorption axis direction of the linearly polarized light layer is the angle H, the angle H is preferably −80 ° to −70 °, and is preferably −78 ° to −70 °. It is more preferably 70 °, and even more preferably −76 ° to −70 °. At this time, the angle Q is preferably −20 ° to −10 °, more preferably −18 ° to −10 °, and even more preferably −16 ° to −10 °. The angle H is preferably 80 ° to 70 °, more preferably 78 ° to 70 °, and even more preferably 76 ° to 70 °. At this time, the angle Q is preferably 20 ° to 10 °, more preferably 18 ° to 10 °, and even more preferably 16 ° to 10 °. By adjusting the slow-phase axial direction (angle H) of the λ / 2 layer and the slow-phase axial direction (angle Q) of the λ / 4 layer so as to have such a range, color change due to bending can be suppressed. Is possible.
 (粘着剤層)
 粘着剤層150は、着色層110と光学部材との間に介在してこれらを貼合する層である。本明細書において「粘着剤」とは、感圧式接着剤とも呼ばれるものである。一方、本明細書において「接着剤」とは、粘着剤(感圧式接着剤)以外の接着剤をいい、粘着剤とは明確に区別される。粘着剤層150は、1層であってもよく、または2層以上からなるものであってもよいが、好ましくは1層である。
(Adhesive layer)
The pressure-sensitive adhesive layer 150 is a layer that is interposed between the colored layer 110 and the optical member and adheres them. As used herein, the term "adhesive" is also referred to as a pressure-sensitive adhesive. On the other hand, in the present specification, the "adhesive" refers to an adhesive other than an adhesive (pressure sensitive adhesive), and is clearly distinguished from the adhesive. The pressure-sensitive adhesive layer 150 may be one layer or may be composed of two or more layers, but is preferably one layer.
 粘着剤層150は、(メタ)アクリル系、ゴム系、ウレタン系、エステル系、シリコーン系、ポリビニルエーテル系のような樹脂を主成分とする粘着剤組成物で構成することができる。中でも、透明性、耐候性、耐熱性等に優れる(メタ)アクリル系樹脂をベースポリマーとする粘着剤組成物が好適である。粘着剤組成物は、活性エネルギー線硬化型、熱硬化型であってもよい。 The pressure-sensitive adhesive layer 150 can be composed of a pressure-sensitive adhesive composition containing a resin as a main component, such as (meth) acrylic type, rubber type, urethane type, ester type, silicone type, and polyvinyl ether type. Among them, a pressure-sensitive adhesive composition using a (meth) acrylic resin having excellent transparency, weather resistance, heat resistance and the like as a base polymer is preferable. The pressure-sensitive adhesive composition may be an active energy ray-curable type or a thermosetting type.
 粘着剤組成物に用いられる(メタ)アクリル系樹脂(ベースポリマー)としては、例えば、(メタ)アクリル酸ブチル、(メタ)アクリル酸エチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2-エチルヘキシルのような(メタ)アクリル酸エステルの1種または2種以上をモノマーとする重合体または共重合体が好適に用いられる。ベースポリマーには、極性モノマーを共重合させることが好ましい。極性モノマーとしては、例えば、(メタ)アクリル酸、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸ヒドロキシエチル、(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリレート、グリシジル(メタ)アクリレートのような、カルボキシル基、水酸基、アミド基、アミノ基、エポキシ基等を有するモノマーを挙げることができる。 Examples of the (meth) acrylic resin (base polymer) used in the pressure-sensitive adhesive composition include butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, and 2- (meth) acrylate. A polymer or copolymer containing one or more (meth) acrylic acid esters such as ethylhexyl as a monomer is preferably used. It is preferable that the base polymer is copolymerized with a polar monomer. Examples of the polar monomer include (meth) acrylic acid, 2-hydroxypropyl (meth) acrylate, hydroxyethyl (meth) acrylate, (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, and glycidyl (). Examples thereof include monomers having a carboxyl group, a hydroxyl group, an amide group, an amino group, an epoxy group and the like, such as meta) acrylate.
 粘着剤組成物は、上記ベースポリマーのみを含むものであってもよいが、通常は架橋剤をさらに含有する。架橋剤としては、2価以上の金属イオンであって、カルボキシル基との間でカルボン酸金属塩を形成するもの;ポリアミン化合物であって、カルボキシル基との間でアミド結合を形成するもの;ポリエポキシ化合物やポリオールであって、カルボキシル基との間でエステル結合を形成するもの;ポリイソシアネート化合物であって、カルボキシル基との間でアミド結合を形成するものが例示される。中でも、ポリイソシアネート化合物が好ましい。 The pressure-sensitive adhesive composition may contain only the above-mentioned base polymer, but usually further contains a cross-linking agent. The cross-linking agent is a divalent or higher metal ion that forms a carboxylic acid metal salt with a carboxyl group; a polyamine compound that forms an amide bond with a carboxyl group; poly. Epoxy compounds and polyols that form an ester bond with a carboxyl group; polyisocyanate compounds that form an amide bond with a carboxyl group are exemplified. Of these, polyisocyanate compounds are preferable.
 活性エネルギー線硬化型粘着剤組成物とは、紫外線や電子線のような活性エネルギー線の照射を受けて硬化する性質を有しており、活性エネルギー線照射前においても粘着性を有してフィルム等の被着体に密着させることができ、活性エネルギー線の照射によって硬化して密着力の調整ができる性質を有する粘着剤組成物である。活性エネルギー線硬化型粘着剤組成物は、紫外線硬化型であることが好ましい。活性エネルギー線硬化型粘着剤組成物は、ベースポリマー、架橋剤に加えて、活性エネルギー線重合性化合物をさらに含有する。さらに必要に応じて、光重合開始剤や光増感剤等を含有させることもある。 The active energy ray-curable pressure-sensitive adhesive composition has a property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has adhesiveness even before irradiation with active energy rays. It is a pressure-sensitive adhesive composition having the property of being able to adhere to an adherend such as, etc., and being cured by irradiation with active energy rays to adjust the adhesion force. The active energy ray-curable pressure-sensitive adhesive composition is preferably an ultraviolet-curable type. The active energy ray-curable pressure-sensitive adhesive composition further contains an active energy ray-polymerizable compound in addition to the base polymer and the cross-linking agent. Further, if necessary, a photopolymerization initiator, a photosensitizer, or the like may be contained.
 粘着剤組成物は、光散乱性を付与するための微粒子、ビーズ(樹脂ビーズ、ガラスビーズ等)、ガラス繊維、ベースポリマー以外の樹脂、粘着性付与剤、充填剤(金属粉やその他の無機粉末等)、酸化防止剤、紫外線吸収剤、染料、顔料、着色剤、消泡剤、腐食防止剤、光重合開始剤等の添加剤を含むことができる。 The pressure-sensitive adhesive composition includes fine particles for imparting light scattering properties, beads (resin beads, glass beads, etc.), glass fibers, resins other than the base polymer, pressure-sensitive imparting agents, and fillers (metal powders and other inorganic powders). Etc.), antioxidants, UV absorbers, dyes, pigments, colorants, antifoaming agents, corrosion inhibitors, photopolymerization initiators and other additives can be included.
 上記粘着剤組成物の有機溶剤希釈液を基材上に塗布し、乾燥させることにより形成することができる。活性エネルギー線硬化型粘着剤組成物を用いた場合は、形成された粘着剤層150に、活性エネルギー線を照射することにより所望の硬化度を有する硬化物とすることができる。 It can be formed by applying an organic solvent diluent of the above pressure-sensitive adhesive composition on a substrate and drying it. When the active energy ray-curable pressure-sensitive adhesive composition is used, the formed pressure-sensitive adhesive layer 150 can be irradiated with active energy rays to obtain a cured product having a desired degree of curing.
 着色層110が、テーパー角度θが60°以下であるテーパー部110aを有することにより、着色層110側に粘着剤層150を貼合する際に気泡の混入が抑制され易くなる傾向にある。粘着剤層150の厚みは、着色層110により生じる段差を吸収する観点から着色層110の厚みより厚いことが好ましく、より好ましくは4μm以上であり、さらに好ましくは5μm以上であり、特に好ましくは10μm以上である。粘着剤層150の厚みは、屈曲性を高める観点から好ましくは100μm以下であることが好ましく、より好ましくは50μm以下である。粘着剤層150の厚みは、粘着剤層150の最大の厚みとする。 Since the colored layer 110 has a tapered portion 110a having a taper angle θ of 60 ° or less, the mixing of air bubbles tends to be easily suppressed when the pressure-sensitive adhesive layer 150 is attached to the colored layer 110 side. The thickness of the pressure-sensitive adhesive layer 150 is preferably thicker than the thickness of the colored layer 110, more preferably 4 μm or more, still more preferably 5 μm or more, and particularly preferably 10 μm, from the viewpoint of absorbing the step caused by the colored layer 110. That is all. The thickness of the pressure-sensitive adhesive layer 150 is preferably 100 μm or less, more preferably 50 μm or less, from the viewpoint of enhancing flexibility. The thickness of the pressure-sensitive adhesive layer 150 is the maximum thickness of the pressure-sensitive adhesive layer 150.
 (プロテクトフィルム)
 プロテクトフィルムは、着色層や偏光板等の表面を保護する機能を有し、通常、熱可塑組成樹脂フィルムと粘着剤層150との積層体であることができる。プロテクトフィルムは、例えば画像表示素子などにプロテクトフィルムを備える積層体が貼合された後にそれが有する粘着剤層150ごと剥離除去される。熱可塑性樹脂フィルムは、例えば、ポリエチレン系樹脂、ポリプロピレン系樹脂、環状ポリオレフィン系樹脂等のポリオレフィン系樹脂;ポリエチレンテレフタレート、ポリエチレンナフタレート等のポリエステル系樹脂;ポリカーボネート系樹脂;(メタ)アクリル系樹脂などで構成することができる。
(Protect film)
The protective film has a function of protecting the surface of a colored layer, a polarizing plate, or the like, and can usually be a laminate of a thermoplastic composition resin film and an adhesive layer 150. The protective film is peeled off together with the pressure-sensitive adhesive layer 150 that the laminate having the protective film is attached to, for example, an image display element. The thermoplastic resin film is, for example, a polyolefin resin such as a polyethylene resin, a polypropylene resin, or a cyclic polyolefin resin; a polyester resin such as polyethylene terephthalate or polyethylene naphthalate; a polycarbonate resin; a (meth) acrylic resin or the like. Can be configured.
 プロテクトフィルムの厚みは、例えば5μm以上200μm以下であることができ、好ましくは10μm以上180μm以下であり、より好ましくは20μm以上150μm以下であり、さらに好ましくは30μm以上120μm以下である。厚みが5μm未満の場合には、着色層や偏光板の保護が不十分になることがあり、また取扱性の面でも不利である。厚みが200μmを超えることは、コストや、プロテクトフィルムのリワーク性の面で不利である。 The thickness of the protective film can be, for example, 5 μm or more and 200 μm or less, preferably 10 μm or more and 180 μm or less, more preferably 20 μm or more and 150 μm or less, and further preferably 30 μm or more and 120 μm or less. If the thickness is less than 5 μm, the protection of the colored layer and the polarizing plate may be insufficient, and it is disadvantageous in terms of handleability. If the thickness exceeds 200 μm, it is disadvantageous in terms of cost and reworkability of the protective film.
 (前面板)
 前面板は、光を透過可能な板状体であれば、材料および厚みは限定されず、また単層構造であっても多層構造であってもよく、ガラス製の板状体(例えば、ガラス板、ガラスフィルム等)、樹脂製の板状体(例えば、樹脂板、樹脂シート、樹脂フィルム等)が例示される。前面板は、画像表示装置の視認側の最表面を構成する層であることができる。
(Front plate)
The material and thickness of the front plate are not limited as long as it is a plate-like body capable of transmitting light, and the front plate may have a single-layer structure or a multi-layer structure, and is a glass plate-like body (for example, glass). (Plate, glass film, etc.), resin plate-like body (for example, resin plate, resin sheet, resin film, etc.) are exemplified. The front plate can be a layer constituting the outermost surface of the image display device on the visual side.
 ガラス板としては、ディスプレイ用強化ガラスが好ましく用いられる。ガラス板の厚みは、例えば20μm以上1000μm以下である。ガラス板を用いることにより、優れた機械的強度および表面硬度を有する光学部材を構成することができる。 As the glass plate, tempered glass for display is preferably used. The thickness of the glass plate is, for example, 20 μm or more and 1000 μm or less. By using a glass plate, it is possible to construct an optical member having excellent mechanical strength and surface hardness.
 樹脂フィルムとしては、光を透過可能な樹脂フィルムであれば限定されない。例えば、トリアセチルセルロース、アセチルセルロースブチレート、エチレン-酢酸ビニル共重合体、プロピオニルセルロース、ブチリルセルロース、アセチルプロピオニルセルロース、ポリエステル、ポリスチレン、ポリアミド、ポリエーテルイミド、ポリ(メタ)アクリル、ポリイミド、ポリエーテルスルホン、ポリスルホン、ポリエチレン、ポリプロピレン、ポリメチルペンテン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、ポリビニルアセタール、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリエーテルスルホン、ポリメチル(メタ)アクリレート、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリカーボネート、ポリアミドイミド等の高分子で形成されたフィルムが挙げられる。これらの高分子は、単独でまたは2種以上混合して用いることができる。積層体をフレキシブルディスプレイに用いる場合には、優れた可撓性を有し、高い強度および高い透明性を有するように構成可能な、ポリイミド、ポリアミド、ポリアミドイミド等の高分子で形成された樹脂フィルムが好適に用いられる。 The resin film is not limited as long as it is a resin film capable of transmitting light. For example, triacetyl cellulose, acetyl cellulose butyrate, ethylene-vinyl acetate copolymer, propionyl cellulose, butyryl cellulose, acetyl propionyl cellulose, polyester, polystyrene, polyamide, polyetherimide, poly (meth) acrylic, polyimide, polyether. Polysulfone, polysulfone, polyethylene, polypropylene, polymethylpentene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, polyvinyl acetal, polyetherketone, polyetheretherketone, polyethersulfone, polymethyl (meth) acrylate, polyethylene terephthalate, polybutylene. Examples thereof include films formed of polymers such as terephthalate, polyethylene naphthalate, polycarbonate and polyamideimide. These polymers can be used alone or in admixture of two or more. When the laminate is used for a flexible display, a resin film made of a polymer such as polyimide, polyamide, or polyamide-imide, which has excellent flexibility and can be configured to have high strength and high transparency. Is preferably used.
 前面板が樹脂フィルムである場合、樹脂フィルムは、基材フィルムの少なくとも一方の面にハードコート層を設けて硬度をより向上させたフィルムであってもよい。ハードコート層は、基材フィルムの一方の面に形成されていてもよいし、両方の面に形成されていてもよい。後述する画像表示装置がタッチパネル方式の画像表示装置である場合には、前面板の表面がタッチ面となるため、ハードコート層を有する樹脂フィルムが好適に用いられる。ハードコート層を設けることにより、硬度およびスクラッチ性を向上させた樹脂フィルムとすることができる。ハードコート層は、例えば、紫外線硬化型樹脂の硬化層である。紫外線硬化型樹脂としては、例えば、(メタ)アクリル系樹脂、シリコーン系樹脂、ポリエステル系樹脂、ウレタン系樹脂、アミド系樹脂、エポキシ系樹脂等が挙げられる。ハードコート層は、強度を向上させるために、添加剤を含んでいてもよい。添加剤は限定されることはなく、無機系微粒子、有機系微粒子、またはこれらの混合物が挙げられる。樹脂フィルムの厚みは、例えば30μm以上2000μm以下である。 When the front plate is a resin film, the resin film may be a film having a hard coat layer provided on at least one surface of the base film to further improve the hardness. The hard coat layer may be formed on one surface of the base film or may be formed on both surfaces. When the image display device described later is a touch panel type image display device, the surface of the front plate serves as a touch surface, so a resin film having a hard coat layer is preferably used. By providing the hard coat layer, a resin film having improved hardness and scratchability can be obtained. The hard coat layer is, for example, a cured layer of an ultraviolet curable resin. Examples of the ultraviolet curable resin include (meth) acrylic resin, silicone resin, polyester resin, urethane resin, amide resin, epoxy resin and the like. The hard coat layer may contain additives to improve strength. Additives are not limited and include inorganic fine particles, organic fine particles, or mixtures thereof. The thickness of the resin film is, for example, 30 μm or more and 2000 μm or less.
 前面板は、画像表示装置の前面を保護する機能を有するのみではなく、タッチセンサとしての機能、ブルーライトカット機能、視野角調整機能等を有するものであってもよい。 The front plate not only has a function of protecting the front surface of the image display device, but may also have a function as a touch sensor, a blue light cut function, a viewing angle adjustment function, and the like.
 (貼合層)
 貼合層160は、粘着剤または接着剤から構成される層である。貼合層160は、後述の分離層又は保護層と第1光学部材とを貼合するために配置されることができる。貼合層の材料となる粘着剤は、上述の粘着剤組成物を用いることができ、他の粘着剤、例えば粘着剤層150の材料とは異なる(メタ)アクリル系粘着剤、スチレン系粘着剤、シリコーン系粘着剤、ゴム系粘着剤、ウレタン系粘着剤、ポリエステル系粘着剤、エポキシ系共重合体粘着剤等を用いることもできる。
(Lated layer)
The bonding layer 160 is a layer composed of an adhesive or an adhesive. The bonding layer 160 can be arranged to bond the separation layer or protective layer described later to the first optical member. As the pressure-sensitive adhesive used as the material of the bonding layer, the above-mentioned pressure-sensitive adhesive composition can be used, and other pressure-sensitive adhesives, for example, a (meth) acrylic pressure-sensitive adhesive and a styrene-based pressure-sensitive adhesive different from the material of the pressure-sensitive adhesive layer 150. , Silicone-based pressure-sensitive adhesive, rubber-based pressure-sensitive adhesive, urethane-based pressure-sensitive adhesive, polyester-based pressure-sensitive adhesive, epoxy-based copolymer pressure-sensitive adhesive and the like can also be used.
 貼合層160の材料となる接着剤としては、たとえば水系接着剤、活性エネルギー線硬化型接着剤等のうち1種または2種以上を組み合わせて形成することができる。水系接着剤としては、例えばポリビニルアルコール系樹脂水溶液、水系二液型ウレタン系エマルジョン接着剤等を挙げることができる。活性エネルギー線硬化型接着剤は、紫外線等の活性エネルギー線を照射することによって硬化する接着剤であり、例えば重合性化合物および光重合性開始剤を含む接着剤、光反応性樹脂を含む接着剤、バインダー樹脂および光反応性架橋剤を含む接着剤等を挙げることができる。上記重合性化合物としては、光硬化性エポキシ系モノマー、光硬化性アクリル系モノマー、光硬化性ウレタン系モノマー等の光重合性モノマー、およびこれらモノマーに由来するオリゴマー等を挙げることができる。上記光重合開始剤としては、紫外線等の活性エネルギー線を照射して中性ラジカル、アニオンラジカル、カチオンラジカルといった活性種を発生する物質を含む化合物を挙げることができる。 The adhesive used as the material of the bonding layer 160 can be formed by combining one or more of, for example, a water-based adhesive, an active energy ray-curable adhesive, and the like. Examples of the water-based adhesive include a polyvinyl alcohol-based resin aqueous solution, a water-based two-component urethane-based emulsion adhesive, and the like. The active energy ray-curable adhesive is an adhesive that cures by irradiating with active energy rays such as ultraviolet rays, and is, for example, an adhesive containing a polymerizable compound and a photopolymerizable initiator, and an adhesive containing a photoreactive resin. , Adhesives containing a binder resin and a photoreactive cross-linking agent, and the like. Examples of the polymerizable compound include photopolymerizable monomers such as a photocurable epoxy monomer, a photocurable acrylic monomer, and a photocurable urethane monomer, and oligomers derived from these monomers. Examples of the photopolymerization initiator include compounds containing substances that generate active species such as neutral radicals, anion radicals, and cationic radicals by irradiating them with active energy rays such as ultraviolet rays.
 貼合層160の厚みは特に限定されないが、貼合層160として粘着剤層を使用する場合、10μm以上であることが好ましく、15μm以上であってもよく、20μm以上であってもよく、25μm以上であってもよく、通常200μm以下であり、100μm以下であってもよく、50μm以下であってもよい。貼合層160として接着剤層を使用する場合、貼合層160の厚みは、0.1μm以上であることが好ましく、0.5μm以上であってもよく、10μm以下であることが好ましく、5μm以下であってもよい。 The thickness of the bonding layer 160 is not particularly limited, but when the pressure-sensitive adhesive layer is used as the bonding layer 160, it is preferably 10 μm or more, 15 μm or more, 20 μm or more, and 25 μm. It may be more than or equal to, usually 200 μm or less, 100 μm or less, or 50 μm or less. When the adhesive layer is used as the bonding layer 160, the thickness of the bonding layer 160 is preferably 0.1 μm or more, may be 0.5 μm or more, is preferably 10 μm or less, and is 5 μm. It may be as follows.
 (分離層)
 分離層140は、着色層110の作製過程において用いる支持体と着色層とを分離しやすくするための機能を有する。分離層140は、例えば無機物層または有機物層であることができる。これらの層は、スピンコート法、スパッタリング法、蒸着法等によって形成することができる。無機物層を形成する材料としては、例えばシリコン酸化物が挙げられる。有機物層を形成する材料としては、例えば(メタ)アクリル系樹脂組成物、エポキシ系樹脂組成物、ポリイミド系樹脂組成物等が挙げられる。基板から分離された着色層および分離層は、その分離層側を、貼合層を介して第1光学部材へ転写することができる。分離層140の厚みは、例えば0.01μm以上1.0μm以下であってよく、好ましくは0.05μm以上0.5μm以下である。
(Separation layer)
The separation layer 140 has a function for facilitating the separation between the support and the coloring layer used in the process of producing the coloring layer 110. The separation layer 140 can be, for example, an inorganic layer or an organic layer. These layers can be formed by a spin coating method, a sputtering method, a vapor deposition method, or the like. Examples of the material forming the inorganic layer include silicon oxide. Examples of the material for forming the organic material layer include (meth) acrylic resin compositions, epoxy resin compositions, and polyimide resin compositions. The colored layer and the separation layer separated from the substrate can be transferred to the first optical member via the bonding layer on the separation layer side. The thickness of the separation layer 140 may be, for example, 0.01 μm or more and 1.0 μm or less, preferably 0.05 μm or more and 0.5 μm or less.
 (保護層)
 積層体は、分離層に加えて、あるいは分離層に代えて、少なくとも1層の保護層をさらに含むことができる。保護層は、着色層を保護すると共に着色層により生じる段差を平坦化する機能を有する。保護層は、有機物層または無機物層であることができる。無機物層及び有機物層の材料としては、分離層の説明で示した材料と同様のものを用いることができる。これらの層は、スピンコート法、スパッタリング法、蒸着法等によって形成することができる。保護層の厚みは、例えば0.1μm以上10μm以下であってよく、好ましくは0.5μm以上5μm以下である。
(Protective layer)
The laminate may further include at least one protective layer in addition to or in place of the separating layer. The protective layer has a function of protecting the colored layer and flattening the step caused by the colored layer. The protective layer can be an organic layer or an inorganic layer. As the material of the inorganic layer and the organic layer, the same materials as those shown in the description of the separation layer can be used. These layers can be formed by a spin coating method, a sputtering method, a vapor deposition method, or the like. The thickness of the protective layer may be, for example, 0.1 μm or more and 10 μm or less, preferably 0.5 μm or more and 5 μm or less.
 (タッチセンサパネル)
 タッチセンサパネルは第1光学部材120の着色層110側とは反対側に粘着剤層を介して貼合されることができる。タッチセンサパネルとしては、タッチされた位置を検出可能なセンサであれば、検出方式は限定されることはなく、抵抗膜方式、静電容量結合方式、光センサ方式、超音波方式、電磁誘導結合方式、表面弾性波方式等のタッチセンサパネルが例示される。低コストであることから、抵抗膜方式、静電容量結合方式のタッチセンサパネルが好適に用いられる。
(Touch sensor panel)
The touch sensor panel can be attached to the side of the first optical member 120 opposite to the colored layer 110 side via an adhesive layer. As the touch sensor panel, as long as it is a sensor that can detect the touched position, the detection method is not limited, and the resistance film method, the capacitance coupling method, the optical sensor method, the ultrasonic method, and the electromagnetic induction coupling method are used. A touch sensor panel such as a method and a surface acoustic wave method is exemplified. Since the cost is low, a touch sensor panel of a resistance film type or a capacitance coupling type is preferably used.
 抵抗膜方式のタッチセンサパネルの一例は、互いに対向配置された一対の基板と、それら一対の基板の間に挟持された絶縁性スペーサーと、各基板の内側の前面に抵抗膜として設けられた透明導電膜と、タッチ位置検知回路とにより構成されている。抵抗膜方式のタッチセンサパネルを設けた画像表示装置においては、前面板の表面がタッチされると、対向する抵抗膜が短絡して、抵抗膜に電流が流れる。タッチ位置検知回路が、このときの電圧の変化を検知し、タッチされた位置が検出される。 An example of a resistance film type touch sensor panel is a pair of substrates arranged opposite to each other, an insulating spacer sandwiched between the pair of substrates, and a transparent film provided as a resistance film on the inner front surface of each substrate. It is composed of a conductive film and a touch position detection circuit. In an image display device provided with a resistance film type touch sensor panel, when the surface of the front plate is touched, the opposing resistance films are short-circuited and a current flows through the resistance film. The touch position detection circuit detects the change in voltage at this time, and the touched position is detected.
 静電容量結合方式のタッチセンサパネルの一例は、基板と、基板の全面に設けられた位置検出用透明電極と、タッチ位置検知回路とにより構成されている。静電容量結合方式のタッチセンサパネルを設けた画像表示装置においては、前面板の表面がタッチされると、タッチされた点で人体の静電容量を介して透明電極が接地される。タッチ位置検知回路が、透明電極の接地を検知し、タッチされた位置が検出される。 An example of a capacitance coupling type touch sensor panel is composed of a substrate, a transparent electrode for position detection provided on the entire surface of the substrate, and a touch position detection circuit. In an image display device provided with a capacitance coupling type touch sensor panel, when the surface of the front plate is touched, the transparent electrode is grounded via the capacitance of the human body at the touched point. The touch position detection circuit detects the grounding of the transparent electrode, and the touched position is detected.
 (積層体の層構成)
 積層体の層構成としては、例えば第2光学部材と、粘着剤層と、着色層と、分離層と、粘着剤層と、第1光学部材とがこの順に積層された層構成が挙げられる。具体的には、前面板と、粘着剤層と、着色層と、分離層と、粘着剤層と、円偏光板とがこの順に積層された層構成、前面板と、粘着剤層と、着色層と、保護層と、分離層と、粘着剤層と、円偏光板とがこの順に積層された層構成、プロテクトフィルムと、着色層と、分離層と、粘着剤層と、円偏光板とがこの順に積層された層構成、プロテクトフィルムと、着色層と、保護層と、分離層と、粘着剤層と、円偏光板とがこの順に積層された層構成等が挙げられる。これらの層構成において、粘着剤層は、接着剤層で置換されてもよい。
(Layer structure of laminated body)
Examples of the layer structure of the laminated body include a layer structure in which the second optical member, the pressure-sensitive adhesive layer, the colored layer, the separation layer, the pressure-sensitive adhesive layer, and the first optical member are laminated in this order. Specifically, a layer structure in which a front plate, an adhesive layer, a coloring layer, a separation layer, an adhesive layer, and a circular polarizing plate are laminated in this order, a front plate, an adhesive layer, and coloring. A layer structure in which a layer, a protective layer, a separation layer, an adhesive layer, and a circularly polarizing plate are laminated in this order, a protective film, a colored layer, a separation layer, an adhesive layer, and a circularly polarizing plate. Examples thereof include a layer structure in which the protective film, a colored layer, a protective layer, a separation layer, an adhesive layer, and a circularly polarizing plate are laminated in this order. In these layer configurations, the pressure-sensitive adhesive layer may be replaced by an adhesive layer.
 (積層体の製造方法)
 積層体の製造方法は、例えば着色層を転写法により形成する転写工程を含む製造方法であることができる。転写工程を含む積層体の製造方法は、例えば、支持体180を準備する工程[図5(a)]と、支持体180の一方の面に分離層140を形成する工程[図5(b)]と、分離層140の支持体180側とは反対側の面に活性エネルギー線硬化性樹脂組成物を塗布して活性エネルギー線硬化性樹脂組成物の塗膜111を形成する工程[図5(c)]と、フォトリソグラフィ法により着色層110を形成する工程[図5(d)]と、着色層110上に工程フィルム112を貼合する工程[図5(e)]と、支持体180を剥離する工程[図5(f)]と、着色層110の分離層140側を貼合層160を介して光学部材120に貼合して着色層110を転写する工程[図5(g)]と、工程フィルム112を剥離する工程[図5(h)]と、粘着剤層150を分離層140の着色層110側に貼合する工程[図5(i)]と、光学部材130を粘着剤層150を介して貼合して積層体100を得る工程[図5(j)]とを含むことができる。
(Manufacturing method of laminated body)
The method for producing the laminate can be, for example, a production method including a transfer step of forming a colored layer by a transfer method. The method for producing the laminate including the transfer step is, for example, a step of preparing the support 180 [FIG. 5 (a)] and a step of forming the separation layer 140 on one surface of the support 180 [FIG. 5 (b)]. ], And a step of applying the active energy ray-curable resin composition to the surface of the separation layer 140 opposite to the support 180 side to form the coating film 111 of the active energy ray-curable resin composition [FIG. 5 (FIG. 5). c)], a step of forming the colored layer 110 by a photolithography method [FIG. 5 (d)], a step of laminating the process film 112 on the colored layer 110 [FIG. 5 (e)], and a support 180. [FIG. 5 (f)] and a step of transferring the colored layer 110 by bonding the separation layer 140 side of the colored layer 110 to the optical member 120 via the bonding layer 160 [FIG. 5 (g)]. ], The process of peeling the process film 112 [FIG. 5 (h)], the process of bonding the pressure-sensitive adhesive layer 150 to the colored layer 110 side of the separation layer 140 [FIG. 5 (i)], and the optical member 130. It can include a step [FIG. 5 (j)] of laminating through the pressure-sensitive adhesive layer 150 to obtain the laminated body 100.
 転写法では、例えば支持体上に分離層を形成し、分離層上に着色層形成用組成物の硬化膜を形成して着色層積層体を得、着色層積層体の着色層側と光学部材とを貼合し、支持体を除去することにより行うことができる。支持体としては、例えばガラス板等を用いることができる。 In the transfer method, for example, a separation layer is formed on a support, a cured film of a composition for forming a coloring layer is formed on the separation layer to obtain a colored layer laminate, and the colored layer side of the colored layer laminate and an optical member. It can be done by sticking and removing the support. As the support, for example, a glass plate or the like can be used.
 分離層140上に着色層110を形成する方法は、上述の通り、フォトリソグラフィ法を用いることができる。 As a method of forming the colored layer 110 on the separation layer 140, a photolithography method can be used as described above.
 光学部材、粘着剤層、着色層、貼合層の貼合は、公知のラミネーター、ロール、セル接合機等の装置を用いて行うことができる。光学部材、粘着剤層、着色層、貼合層の貼合面はコロナ処理やプラズマ処理等の表面処理を施すことができる。 The optical member, the pressure-sensitive adhesive layer, the colored layer, and the bonding layer can be bonded using a known device such as a laminator, a roll, or a cell joining machine. The bonding surface of the optical member, the pressure-sensitive adhesive layer, the coloring layer, and the bonding layer can be subjected to surface treatment such as corona treatment or plasma treatment.
 <画像表示装置>
 本発明に係る画像表示装置は、上記積層体を含む。画像表示装置は特に限定されず、例えば有機EL表示装置、無機EL表示装置、液晶表示装置、電界発光表示装置等の画像表示装置が挙げられる。画像表示装置はタッチパネル機能を有していてもよい。積層体は、屈曲又は折り曲げ等が可能な可撓性を有する画像表示装置に好適である。画像表示装置において、積層体が前面板を有する場合、積層体は、前面板を外側(画像表示素子側とは反対側、すなわち視認側)に向けて、画像表示装置の視認側に配置される。
<Image display device>
The image display device according to the present invention includes the above-mentioned laminated body. The image display device is not particularly limited, and examples thereof include an image display device such as an organic EL display device, an inorganic EL display device, a liquid crystal display device, and an electroluminescent display device. The image display device may have a touch panel function. The laminate is suitable for a flexible image display device that can be bent or bent. In the image display device, when the laminate has a front plate, the laminate is arranged on the visual side of the image display device with the front plate facing the outside (the side opposite to the image display element side, that is, the visual viewing side). ..
 本発明に係る画像表示装置は、スマートフォン、タブレット等のモバイル機器、テレビ、デジタルフォトフレーム、電子看板、測定器や計器類、事務用機器、医療機器、電算機器等として用いることができる。本発明に係る画像表示装置は、優れたフレキシブル性を有するため、フレキシブルディスプレイ等に好適である。 The image display device according to the present invention can be used as a mobile device such as a smartphone or tablet, a television, a digital photo frame, an electronic signboard, a measuring instrument or an instrument, an office device, a medical device, a computer device, or the like. The image display device according to the present invention has excellent flexibility and is therefore suitable for a flexible display or the like.
 以下、実施例により本発明をさらに詳細に説明する。例中の「%」及び「部」は、特記のない限り、質量%及び質量部である。 Hereinafter, the present invention will be described in more detail with reference to Examples. Unless otherwise specified, "%" and "part" in the example are mass% and parts by mass.
 [光学密度の測定]
 ガラス基材上に各実施例及び比較例と同様の手順で着色層を形成した。このサンプルを光学密度測定器(製品名:361T、X-rite社製)にセットし、サンプルの着色層側に位置する上部の光源を点灯して、サンプルの着色層に焦点を合わせた。上部の光源を消灯した後、サンプルの基材側に位置する測定用の光源を点灯し、着色層を測定領域として光学密度を測定した。
[Measurement of optical density]
A colored layer was formed on the glass substrate by the same procedure as in each Example and Comparative Example. This sample was set in an optical density measuring instrument (product name: 361T, manufactured by X-rite), and the upper light source located on the colored layer side of the sample was turned on to focus on the colored layer of the sample. After turning off the upper light source, the measurement light source located on the substrate side of the sample was turned on, and the optical density was measured with the colored layer as the measurement region.
 [着色層の厚み、テーパー幅及びテーパー角度の測定]
 実施例及び比較例で作製した積層体の断面を透過型電子顕微鏡により観察した。図6に示すように、得られた観察像において厚みTを着色層の厚み、幅Wをテーパー幅、角度θをテーパー角度として測定した。着色層の厚みは、着色層の最大厚みであり、着色層の表示領域側の端部から20μm以上離れた領域の厚みである。テーパー幅は、着色層の表示領域側の端部の分離層表面上の点と着色層の上面(分離層側とは反対側の面)が一定の厚みになり始める点とを結ぶ直線を分離層表面へ投影した直線の長さである。テーパー角度は、着色層の表示領域側の端部の分離層表面上の点と着色層の上面(分離層側とは反対側の面)が平滑になり始める点とを結ぶ直線と、着色層側の分離層表面とのなす角度とする。
[Measurement of thickness, taper width and taper angle of colored layer]
The cross sections of the laminates produced in Examples and Comparative Examples were observed with a transmission electron microscope. As shown in FIG. 6, in the obtained observation image, the thickness T was measured as the thickness of the colored layer, the width W was measured as the taper width, and the angle θ was measured as the taper angle. The thickness of the colored layer is the maximum thickness of the colored layer, which is the thickness of a region separated by 20 μm or more from the end portion of the colored layer on the display region side. The taper width separates a straight line connecting a point on the surface of the separation layer at the end of the coloring layer on the display region side and a point on the upper surface of the coloring layer (the surface opposite to the separation layer side) where the thickness starts to become constant. The length of the straight line projected onto the layer surface. The taper angle is a straight line connecting a point on the surface of the separation layer at the end of the coloring layer on the display region side and a point where the upper surface of the coloring layer (the surface opposite to the separation layer side) begins to become smooth, and the coloring layer. The angle formed by the surface of the separation layer on the side.
 [気泡評価]
 実施例及び比較例で作製した積層体を、図7(a)に示すように、積層体の円偏光板側が内側になるようにして屈曲して屈曲試験機に固定し、その状態で温度80℃のオーブン中に240時間保持した。
 その後、オーブンから取出し、屈曲試験機から外した積層体を着色層側から目視により観察し、非表示領域と表示領域との境界の表示領域側に発生した気泡について下記の気泡長さWLを測定し、気泡の発生程度を、下記判断基準に従い評価した。
 (気泡長さWL)
 積層体を着色層側から鉛直下向きに目視により観察したときに観察される気泡について、図7(b)に示すように、気泡の外観形状を形成する輪郭103において直線距離が最も長くなる2点間の距離W1と、その2点間を通る直線に直交する方向において気泡の長さが最も長くなる2点間の距離W2との算術平均[=(W1+W2)/2]を気泡長さWLとした。複数の気泡が観察される場合、最も大きい算術平均を気泡長さWLとした。
 (判断基準)
 A: 気泡長さWLが10μm未満の気泡が発生。
 B: 気泡長さWLが10μm以上15μm未満の気泡が発生。
 C: 気泡長さWLが15μm以上の気泡が発生。
[Bubble evaluation]
As shown in FIG. 7A, the laminates produced in Examples and Comparative Examples were bent so that the circularly polarizing plate side of the laminate was on the inside and fixed to the bending tester, and the temperature was 80 in that state. It was kept in an oven at ° C for 240 hours.
After that, the laminate taken out from the oven and removed from the bending tester was visually observed from the colored layer side, and the following bubble length WL was measured for the bubbles generated on the display area side of the boundary between the non-display area and the display area. Then, the degree of bubble generation was evaluated according to the following criteria.
(Bubble length WL)
Regarding the bubbles observed when the laminated body is visually observed vertically downward from the colored layer side, as shown in FIG. 7 (b), the two points where the linear distance is the longest in the contour 103 forming the appearance shape of the bubbles. The arithmetic average [= (W1 + W2) / 2] of the distance W1 between the two points and the distance W2 between the two points where the length of the bubble is the longest in the direction orthogonal to the straight line passing between the two points is defined as the bubble length WL. did. When multiple bubbles were observed, the largest arithmetic mean was taken as the bubble length WL.
(Evaluation criteria)
A: Bubbles with a bubble length of less than 10 μm are generated.
B: Bubbles with a bubble length WL of 10 μm or more and less than 15 μm are generated.
C: Bubbles with a bubble length WL of 15 μm or more are generated.
 [プロテクトフィルムの準備]
 粘着剤層付ポリエチレンテレフタレート樹脂(PET)フィルム(粘着剤:アクリル系粘着剤、粘着剤層厚み:25μm、PETフィルム厚み:75μm)を準備した。
[Preparation of protective film]
A polyethylene terephthalate resin (PET) film with an adhesive layer (adhesive: acrylic pressure-sensitive adhesive, pressure-sensitive adhesive layer thickness: 25 μm, PET film thickness: 75 μm) was prepared.
 [直線偏光板の作製]
 平均重合度約2,400、ケン化度99.9モル%以上、厚み20μmのポリビニルアルコール(PVA)フィルムを準備した。PVAフィルムを30℃の純水に浸漬した後、ヨウ素/ヨウ化カリウム/水の質量比が0.02/2/100の水溶液に30℃で浸漬してヨウ素染色を行った(ヨウ素染色工程)。ヨウ素染色工程を経たPVAフィルムを、ヨウ化カリウム/ホウ酸/水の質量比が12/5/100の水溶液に、56.5℃で浸漬してホウ酸処理を行った(ホウ酸処理工程)。ホウ酸処理工程を経たPVAフィルムを8℃の純水で洗浄した後、65℃で乾燥して、ポリビニルアルコールにヨウ素が吸着配向している偏光子を得た。PVAフィルムの延伸は、ヨウ素染色工程とホウ酸処理工程において行った。PVAフィルムの総延伸倍率は5.3倍であった。得られた偏光子の厚みは7μmであった。
[Manufacturing of linear polarizing plate]
A polyvinyl alcohol (PVA) film having an average degree of polymerization of about 2,400, a saponification degree of 99.9 mol% or more, and a thickness of 20 μm was prepared. After immersing the PVA film in pure water at 30 ° C, it was immersed in an aqueous solution having a mass ratio of iodine / potassium iodide / water of 0.02 / 2/100 at 30 ° C to perform iodine dyeing (iodine dyeing step). .. The PVA film that had undergone the iodine dyeing step was immersed in an aqueous solution having a mass ratio of potassium iodide / boric acid / water of 12/5/100 at 56.5 ° C. to perform boric acid treatment (boric acid treatment step). .. The PVA film that had undergone the boric acid treatment step was washed with pure water at 8 ° C. and then dried at 65 ° C. to obtain a polarizer in which iodine was adsorbed and oriented on polyvinyl alcohol. The PVA film was stretched in the iodine dyeing step and the boric acid treatment step. The total draw ratio of the PVA film was 5.3 times. The thickness of the obtained polarizer was 7 μm.
 上記で得られた偏光子と、厚み13μmのシクロオレフィンポリマー(COP)フィルム(ZF-14、日本ゼオン株式会社製、波長550nmにおける面内位相差値が1nm)とを水系接着剤を介してニップロールで貼り合わせた。得られた貼合物の張力を430N/mに保ちながら、60℃で2分間乾燥して、片面にCOPフィルムを有する直線偏光板を得た。なお、水系接着剤は水100部に、カルボキシル基変性ポリビニルアルコール(「クラレポバール KL318」、株式会社クラレ製)3部と、水溶性ポリアミドエポキシ樹脂(「スミレーズレジン650」(固形分濃度30%の水溶液)、田岡化学工業株式会社製)1.5部とを添加して調製した。 A nip roll of the polarizer obtained above and a cycloolefin polymer (COP) film (ZF-14, manufactured by Nippon Zeon Corporation, having an in-plane retardation value of 1 nm at a wavelength of 550 nm) having a thickness of 13 μm via an aqueous adhesive. I pasted them together. While maintaining the tension of the obtained laminate at 430 N / m, it was dried at 60 ° C. for 2 minutes to obtain a linear polarizing plate having a COP film on one side. The water-based adhesive is 100 parts of water, 3 parts of carboxyl group-modified polyvinyl alcohol ("Kuraray Poval KL318", manufactured by Kuraray Co., Ltd.) and water-soluble polyamide epoxy resin ("Smiley's resin 650" (solid content concentration 30%). (Aqueous solution) and 1.5 parts (manufactured by Taoka Chemical Industry Co., Ltd.) were added to prepare the mixture.
 [位相差フィルムの作製]
 λ/2層として、液晶化合物が硬化した層及び配向膜からなるフィルム(厚み2μm)を準備した。λ/4層として、液晶化合物が硬化した層及び配向膜からなるフィルム(厚み1μm)を準備した。λ/2層とλ/4層とを紫外線硬化型接着剤からなる接着剤層(厚み2μm)を介して貼り合わせた。
[Preparation of retardation film]
As the λ / 2 layer, a film (thickness 2 μm) composed of a layer on which the liquid crystal compound was cured and an alignment film was prepared. As the λ / 4 layer, a film (thickness 1 μm) composed of a layer on which the liquid crystal compound was cured and an alignment film was prepared. The λ / 2 layer and the λ / 4 layer were bonded together via an adhesive layer (thickness 2 μm) made of an ultraviolet curable adhesive.
 [円偏光板の作製]
 上記直線偏光板の偏光子側と、上記位相差フィルムのλ/2層側とをアクリル系粘着剤層(5μm)を介して貼合した。このようにして作製した円偏光板(厚み30μm、層構成:COP/偏光子/位相差フィルム)を得た。位相差層のλ/2層は、直線偏光板と貼り合わせた際に、その遅相軸が直線偏光板の吸収軸に対して-75°の角度をなすように配置した。また、位相差層のλ/4層は、直線偏光板と貼り合わせた際に、その遅相軸が直線偏光板の吸収軸に対して-15°の角度をなすように配置した。
[Preparation of circularly polarizing plate]
The polarizer side of the linear polarizing plate and the λ / 2 layer side of the retardation film were bonded to each other via an acrylic pressure-sensitive adhesive layer (5 μm). A circularly polarizing plate (thickness 30 μm, layer structure: COP / polarizer / retardation film) produced in this manner was obtained. The λ / 2 layer of the retardation layer was arranged so that its slow axis formed an angle of −75 ° with respect to the absorption axis of the linear polarizing plate when it was attached to the linear polarizing plate. Further, the λ / 4 layer of the retardation layer was arranged so that its slow axis formed an angle of −15 ° with respect to the absorption axis of the linear polarizing plate when it was attached to the linear polarizing plate.
 [着色層形成用組成物1]
 カーボンブラックを含有する活性エネルギー線硬化型着色層形成用組成物(Samsung SDI社製「CR-BK0951L」)
[Composition 1 for forming a colored layer]
Composition for forming an active energy ray-curable colored layer containing carbon black (“CR-BK0951L” manufactured by Samsung SDI Co., Ltd.)
 [着色層形成用組成物2]
 (インク成分)
 アセチレンブラック(カーボンブラック)15質量%、ポリエステル75質量%、グルタル酸ジメチルエステル2.5質量%、コハク酸2質量%、イソホロン5.5質量%
 (硬化剤)
 脂肪族ポリイソシアネート75質量%、酢酸エチル25質量%
 (溶媒)
 イソホロン
 (製造方法)
 インク成分100質量部に対し硬化剤を10質量部、溶媒を10質量部添加し、攪拌して、着色層形成用組成物2を得た。
[Composition 2 for forming a colored layer]
(Ink component)
Acetylene black (carbon black) 15% by mass, polyester 75% by mass, glutaric acid dimethyl ester 2.5% by mass, succinic acid 2% by mass, isophorone 5.5% by mass
(Hardener)
Aliphatic polyisocyanate 75% by mass, ethyl acetate 25% by mass
(solvent)
Isophorone (manufacturing method)
10 parts by mass of a curing agent and 10 parts by mass of a solvent were added to 100 parts by mass of the ink component and stirred to obtain a colored layer forming composition 2.
 <実施例1>
 (1)着色層形成工程
 アクリル系樹脂をガラス板にコーティングして分離層を形成した。分離層上に、上述の着色層形成用組成物1を用いて乾燥後の厚みが1.8μmになるように着色層をパターニングした。着色層は、フォトリソグラフィ法(以下の工程を含む:着色層形成用組成物1塗布工程、露光工程、現像工程及び熱硬化工程)により、図2に示されるように矩形状の表示領域を囲うように非表示領域として形成した。着色層の表示領域側の端部領域は、テーパー部を有し、着色層は、単層であった。上記露光工程では、ハーフトーンマスク1を用いた。ハーフトーンマスク1は、図8に示すテーパー部を形成するためのHT領域の全光線透過率が95%であり、FT領域の全光線透過率が100%であった。HT領域の幅Waは10μmであった。HT領域の全光線透過率はハーフトーンマスクの片面に形成する無機膜の厚みにより調節した。得られた着色層上に工程フィルムを貼合した。
<Example 1>
(1) Colored layer forming step A separation layer was formed by coating a glass plate with an acrylic resin. On the separation layer, the coloring layer was patterned using the above-mentioned composition 1 for forming a coloring layer so that the thickness after drying was 1.8 μm. The colored layer surrounds a rectangular display area as shown in FIG. 2 by a photolithography method (including the following steps: coating step, exposure step, developing step and thermosetting step of the composition 1 for forming a colored layer). It was formed as a hidden area. The end region on the display region side of the colored layer had a tapered portion, and the colored layer was a single layer. In the above exposure step, the halftone mask 1 was used. In the halftone mask 1, the total light transmittance in the HT region for forming the tapered portion shown in FIG. 8 was 95%, and the total light transmittance in the FT region was 100%. The width Wa of the HT region was 10 μm. The total light transmittance in the HT region was adjusted by the thickness of the inorganic film formed on one side of the halftone mask. A process film was attached onto the obtained colored layer.
 (2)貼合工程
 ガラス板を剥離して露出させた分離層側の面に、貼合層(厚み3μm、紫外線硬化性接着剤)を介して上記円偏光板のCOPフィルム側を接着した。次いで工程フィルムを剥離して露出させた着色層側の表面とプロテクトフィルムの粘着剤層とを貼合した。次いで積層体を得た。評価結果を表1に示す。
(2) Laminating Step The COP film side of the circularly polarizing plate was bonded to the surface on the separation layer side exposed by peeling the glass plate via the bonding layer (thickness 3 μm, ultraviolet curable adhesive). Next, the surface of the colored layer side exposed by peeling the process film was bonded to the adhesive layer of the protective film. Then a laminate was obtained. The evaluation results are shown in Table 1.
 <実施例2>
 HT領域の透過率が90%であり、FT領域の透過率が100%であるハーフトーンマスク2を用いたこと以外は実施例1と同様にして積層体を作製した。評価結果を表1に示す。
<Example 2>
A laminate was produced in the same manner as in Example 1 except that the halftone mask 2 having a transmittance of 90% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
 <実施例3>
 HT領域の透過率が50%であり、FT領域の透過率が100%であるハーフトーンマスク3を用いたこと以外は実施例1と同様にして積層体を作製した。評価結果を表1に示す。
<Example 3>
A laminate was produced in the same manner as in Example 1 except that the halftone mask 3 having a transmittance of 50% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
 <実施例4>
 HT領域の透過率が10%であり、FT領域の透過率が100%であるハーフトーンマスク4を用いたこと以外は実施例1と同様にして積層体を作製した。評価結果を表1に示す。
<Example 4>
A laminate was produced in the same manner as in Example 1 except that the halftone mask 4 having a transmittance of 10% in the HT region and 100% of the transmittance in the FT region was used. The evaluation results are shown in Table 1.
 <比較例1>
 HT領域及びFT領域の透過率がいずれも100%であるマスク1を用いたこと以外は実施例1と同様にして積層体を作製した。評価結果を表1に示す。
<Comparative example 1>
A laminate was produced in the same manner as in Example 1 except that the mask 1 having 100% transmittance in both the HT region and the FT region was used. The evaluation results are shown in Table 1.
 <比較例2>
 インクとして上記で準備した着色層形成用組成物2をスクリーン印刷法により、乾燥後の塗布厚が5μmとなる吐出量の印刷を2回繰り返して行い、円偏光板におけるCOPフィルム上に、多層構造を有する着色層を形成した。この着色層の厚みは10μmであった。スクリーンには、460メッシュのスクリーンを使用した。着色層を覆うように、円偏光板にプロテクトフィルムを貼合した。評価結果を表1に示す。
<Comparative example 2>
The colored layer forming composition 2 prepared above as an ink is repeatedly printed twice by a screen printing method to have a coating thickness of 5 μm after drying, and a multilayer structure is formed on a COP film in a circularly polarizing plate. A colored layer having the above was formed. The thickness of this colored layer was 10 μm. A 460 mesh screen was used as the screen. A protective film was attached to the circularly polarizing plate so as to cover the colored layer. The evaluation results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 100,200 積層体、101 表示領域、102 非表示領域、110 着色層、110a テーパー部、110b テーパー幅、111 塗膜、112 工程フィルム、120 第1光学部材、130 第2光学部材、140 分離層、150 粘着剤層、160 貼合層、180 支持体、A 表示領域、B 非表示領域、θ テーパー角度、T 厚み、W テーパー幅、WL 気泡長さ、W1,W2 2点間の距離、Wa HT領域幅。 100, 200 laminate, 101 display area, 102 non-display area, 110 colored layer, 110a taper part, 110b taper width, 111 coating film, 112 process film, 120 first optical member, 130 second optical member, 140 separation layer , 150 adhesive layer, 160 bonded layer, 180 support, A display area, B non-display area, θ taper angle, T thickness, W taper width, WL bubble length, distance between W1, W2 two points, Wa HT area width.

Claims (9)

  1.  着色層と第1光学部材とを備える積層体であって、
     前記積層体は平面視において、表示領域と非表示領域とに区別され、
     前記着色層は、前記非表示領域に設けられ、
     前記着色層は、単層構造を有し、
     前記着色層の前記表示領域側の端部領域は、前記第1光学部材側とは反対側の面において、前記表示領域側の厚みが小さくなるテーパー部を有し、
     前記テーパー部のテーパー角度は、前記着色層の前記第1光学部材側の面に対して60°以下である、積層体。
    A laminated body including a colored layer and a first optical member.
    The laminated body is divided into a display area and a non-display area in a plan view.
    The colored layer is provided in the non-display area and is provided.
    The colored layer has a single layer structure and has a single layer structure.
    The end region of the colored layer on the display region side has a tapered portion on the surface opposite to the first optical member side, which reduces the thickness on the display region side.
    A laminated body in which the taper angle of the tapered portion is 60 ° or less with respect to the surface of the colored layer on the side of the first optical member.
  2.  前記着色層の厚みは10μm未満である、請求項1に記載の積層体。 The laminate according to claim 1, wherein the thickness of the colored layer is less than 10 μm.
  3.  前記着色層は光学密度が5以上である、請求項1又は2に記載の積層体。 The laminate according to claim 1 or 2, wherein the colored layer has an optical density of 5 or more.
  4.  前記着色層はカーボンブラックを含む、請求項1~3のいずれか一項に記載の積層体。 The laminate according to any one of claims 1 to 3, wherein the colored layer contains carbon black.
  5.  前記着色層と前記第1光学部材との間に分離層をさらに備える、請求項1~4のいずれか一項に記載の積層体。 The laminate according to any one of claims 1 to 4, further comprising a separation layer between the colored layer and the first optical member.
  6.  前記第1光学部材は偏光板である、請求項1~5のいずれか一項に記載の積層体。 The laminate according to any one of claims 1 to 5, wherein the first optical member is a polarizing plate.
  7.  前記着色層の前記第1光学部材側とは反対側に粘着剤層を介して積層される第2光学部材をさらに備える、請求項1~6のいずれか一項に記載の積層体。 The laminate according to any one of claims 1 to 6, further comprising a second optical member laminated via an adhesive layer on the side of the colored layer opposite to the first optical member side.
  8.  前記第2光学部材はプロテクトフィルムである、請求項7に記載の積層体。 The laminate according to claim 7, wherein the second optical member is a protective film.
  9.  請求項1~8のいずれか一項に記載の積層体を備える、画像表示装置。 An image display device comprising the laminate according to any one of claims 1 to 8.
PCT/JP2020/044877 2020-01-14 2020-12-02 Layered body and image display device WO2021145084A1 (en)

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WO2023085319A1 (en) * 2021-11-15 2023-05-19 日東電工株式会社 Optical multilayer body and image display device
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CN114094026A (en) * 2021-11-12 2022-02-25 京东方科技集团股份有限公司 Display panel and display device
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