WO2021137612A1 - Composition for fuel tube, composite material comprising composition, and fuel tube using same - Google Patents

Composition for fuel tube, composite material comprising composition, and fuel tube using same Download PDF

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Publication number
WO2021137612A1
WO2021137612A1 PCT/KR2020/019378 KR2020019378W WO2021137612A1 WO 2021137612 A1 WO2021137612 A1 WO 2021137612A1 KR 2020019378 W KR2020019378 W KR 2020019378W WO 2021137612 A1 WO2021137612 A1 WO 2021137612A1
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weight
fuel tube
composition
parts
ethylene
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PCT/KR2020/019378
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French (fr)
Korean (ko)
Inventor
이상우
조신제
신봉선
김승현
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한화솔루션 주식회사
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Priority claimed from KR1020200184237A external-priority patent/KR102458558B1/en
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Publication of WO2021137612A1 publication Critical patent/WO2021137612A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/43Compounds containing sulfur bound to nitrogen
    • C08K5/435Sulfonamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof

Definitions

  • the present invention relates to a composition for a fuel tube comprising polyamide 12 resin (PA12), a composite material comprising the composition as an inner layer, and a fuel tube using the same, and more particularly, to PA12, an antioxidant, a plasticizer, and a fluidity improving agent.
  • PA12 polyamide 12 resin
  • a composition, a composite material, and a fuel tube using the same to improve mechanical properties of a fuel tube by adding it to prepare a composition, and including it as an inner layer of a composite material for a fuel tube, and to suppress elution by fuel when using the fuel tube is about
  • a fuel tube refers to a tube that supplies fuel such as gasoline or diesel in an internal combustion engine of a vehicle.
  • a fuel tube can be manufactured using PA12, which is a linear aliphatic polyamide, which has a relatively low density, and has advantages such as chemical resistance, water resistance, cold resistance (-50°C), abrasion resistance, high elasticity, etc. It is widely used as a coating material for fuel tubes, vacuum tubes, hydraulic tubes, and brake pipes in the industrial field.
  • the conventional fuel tube has a problem in that unreacted oligomers, monomers, and plasticizers of PA12 are eluted by the vehicle fuel during long-term use. Therefore, in order to prevent this, a tube having a multi-layer structure has been developed and used.
  • PA12 is used for the outer layer
  • EVOH is used for the middle layer
  • a fluororesin such as ETFE (Ethylene Tetra Fluoro Ethylene) is used for the inner layer in many cases.
  • ETFE Ethylene Tetra Fluoro Ethylene
  • Korean Patent Registration No. 10-150004 which is a prior document, discloses a configuration using polyamide 12, but adding an additive such as an impact modifier, and including a polyamide/polyolefin/nanoclay composite material for the outer layer of an automobile fuel tube.
  • an additive such as an impact modifier
  • it comprises an impact modifier containing an ethylene-a-olefin copolymer grafted with maleic anhydride, a reaction control agent containing a polystyrene resin grafted with maleic anhydride, and nanoclay as an inorganic filler.
  • the composite material has improved mechanical properties such as impact resistance, tensile strength, flexural strength, and thermal stability, but there are still limitations in interlayer adhesion and workability. There is a limitation in that a solution to the problem of eluting monomers and the like has not been presented.
  • Korean Patent No. 10-0728090 discloses a composition for a conductive composite composition having excellent conductivity and compatibility. That is, by using a mixture of carbon black and carbon nanotubes in a base resin selected from the group consisting of polyamide resin, polyolefin resin, polyester resin, polyolefin-based thermoplastic elastomer resin, olefin-based copolymer, and combinations thereof, fuel transportation
  • a base resin selected from the group consisting of polyamide resin, polyolefin resin, polyester resin, polyolefin-based thermoplastic elastomer resin, olefin-based copolymer, and combinations thereof.
  • fuel transportation A composition that improves the appearance of the product by reducing the amount of conductive filler used when manufacturing a tube, prevents static electricity by expressing improved electrical conductivity, and improves physical properties such as gasoline resistance, tensile strength, impact strength, and moldability is starting
  • the effect on the improvement of interlayer adhesion or workability is insignificant, and in particular,
  • Patent Document 1 Republic of Korea Patent Publication No. 10-1118818
  • Patent Document 2 Republic of Korea Patent Publication No. 10-150004
  • Patent Document 3 Republic of Korea Patent Publication No. 10-0728090
  • An object of the present invention is to solve all of the above problems.
  • An object of the present invention is to reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuel during long-term use of a fuel tube.
  • An object of the present invention is to improve chemical resistance and mechanical properties of a composite material constituting a fuel tube.
  • An object of the present invention is to reduce the cost by manufacturing the material used for the inner layer and the material used for the outer layer based on the same resin, and to improve the multilayer tube coextrusion processability and the interlayer adhesion of the tube.
  • an aspect of the present invention is
  • a composition for a fuel tube comprising a polyamide 12 resin with an antioxidant, a plasticizer and a flow improver is provided.
  • the polyamide 12 resin may have a weight average molecular weight of 45,000 to 100,000.
  • the antioxidant may include a material selected from the group consisting of disubstituted phenols, phenyl phosphites, hydroperoxide decomposers, sterically hindered phenols, and combinations thereof.
  • the plasticizer may include a material selected from the group consisting of sulfonamide series, benzoate series, phthalate series, and combinations thereof.
  • the fluidity improving agent is a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a derivative of a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a higher aliphatic alcohol having 12 or more carbon atoms, a derivative of a higher aliphatic alcohol having 12 or more carbon atoms, polypropylene wax, amide wax, polysiloxane, perfluorinated polyether, It may include a material selected from the group consisting of oxidized high-density polyethylene, fluorine-based resin, molybdenum disulfide, dendrimers, and combinations thereof.
  • the content of the antioxidant is 1 part by weight to 5 parts by weight
  • the content of the plasticizer is 3 parts by weight to 15 parts by weight
  • the content of the fluidity improving agent is 0.1 parts by weight to 5 parts by weight It may be parts by weight.
  • composition for the fuel tube may further include an impact modifier and a chain extender.
  • the impact modifier is ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, butadiene rubber, high-density polyethylene, styrene-ethylene/butene rubber, acrylate rubber, maleic anhydride graft-polymerized It may include a material selected from the group consisting of ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, styrene-ethylene/butene rubber, and combinations thereof.
  • the chain extender is bislactam, bisoxazoline, bisoxazine, bisoxazolinone, bisepoxide, phosphide, phosphite, diisocyanate, dicyanate, dianhydride, bisketenimine, ethylene male It may include a material selected from the group consisting of an acid anhydride copolymer, a styrene maleic anhydride copolymer series, and combinations thereof.
  • the content of the impact modifier may be 3 parts by weight to 15 parts by weight, and the content of the chain extender may be 0.1 parts by weight to 5 parts by weight.
  • composition for fuel tube may further include a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
  • the capping agent may include a material selected from the group consisting of acetic anhydride, phthalic anhydride, hexamethyldisilazane, acetic acid, cyclohexylamine, and combinations thereof.
  • the conductive agent may include a material selected from the group consisting of carbon nanotubes, carbon black, carbon fibers, and combinations thereof.
  • the stabilizer may include a material selected from the group consisting of phosphites, sterically hindered phenols, secondary amines, UV absorbers, HALS stabilizers, metal salts, and combinations thereof.
  • the content of the capping agent is 0.1 parts by weight to 4 parts by weight
  • the content of the conductive agent is 0.1 parts by weight to 10 parts by weight
  • the content of the stabilizer is 0.002 parts by weight to 0.002 parts by weight It may be 1 part by weight.
  • an outer layer comprising polyamide 12 resin; an intermediate layer comprising ethylene vinyl alcohol; and an inner layer comprising a polyamide 12 resin.
  • the inner layer may include an antioxidant, a plasticizer, and a fluidity improving agent in the polyamide 12 resin.
  • the inner layer may further include an impact modifier and a chain extender.
  • the inner layer may further include a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
  • It provides a fuel tube comprising the multilayer composite material for the fuel tube.
  • composition for a fuel tube according to the present invention can reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuels during long-term use.
  • the material used for the inner layer and the outer layer is manufactured based on the same resin, the cost can be reduced.
  • FIG. 1 shows a multi-layered structure of a conventional fuel tube.
  • FIG. 2 shows a multi-layered structure of a fuel tube according to the present invention.
  • FIG 3 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to an embodiment of the present invention.
  • FIG. 4 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to another embodiment of the present invention.
  • FIG. 5 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to a comparative example of the present invention.
  • composition for a fuel tube according to the present invention a composition for a fuel tube according to the present invention, a composite material including the composition, and a fuel tube using the composition according to the present invention will be described in detail based on the above-described principle.
  • Polyamide 12 resin (Polyamide 12, PA12, Polyamide 12, Polyamide 12, hereinafter referred to as PA12) is a linear aliphatic polyamide with an amide bond (-NHCO-) and contains 12 carbons per unit. There is resin
  • PA12 has a relatively low density (1.02 g/cm 3 ) and has excellent impact resistance due to low sensitivity to stress cracking. In addition, it has excellent water resistance with a water absorption rate of 0.7%, and features such as cold resistance (-50°C), high elasticity, high chemical and abrasion resistance, and excellent barrier properties against aromatic components, such as fuel tube, vacuum tube, It has an advantage in being used as a coating material for hydraulic tubes and brake pipes.
  • the conventional multi-layered tube has an outer layer including PA12, an intermediate layer including EVOH (Ethylene Vinyl Alcohol, ethylene vinyl alcohol), and ETFE (Ethylene Tetra Fluoro Ethylene, ethylene tetrafluoroethylene) including It consists of an inner layer, and each layer uses a multi-layer structure that is adhered through a PA (Polyamide) adhesive.
  • PA Polyamide
  • the present invention proposes a composition including a composite material constituting the inner layer of a fuel tube and PA12 constituting the composite material. It is possible to propose a fuel tube that prevents elution of unreacted oligomers and monomers of PA12, improves mechanical properties, improves coextrusion processability and interlayer adhesion of a multi-layered tube, and reduces manufacturing cost.
  • the composition for a fuel tube according to the present invention may include at least one of an antioxidant, an impact modifier, a plasticizer, a chain extender, a fluidity improver, a conductive agent, and a stabilizer in PA12. That is, the present fuel tube composition can be prepared by adding major additives such as impact modifiers and plasticizers to polymerized PA12, and adding a chain extender during compounding or tube molding.
  • PA12 may have a weight average molecular weight (Mw) of 45,000 to 100,000.
  • the antioxidant is added to prevent oxidation of the composition for fuel tube, and contains a material selected from the group consisting of disubstituted phenols, phenyl phosphite, hydroperoxide decomposing agents, sterically hindered phenols, and combinations thereof. It could be More specifically, the antioxidant may be one using a known antioxidant, for example, Irganox 1098, Irganox 1093, Irgafos 168, etc. may be used. On the other hand, the antioxidant may be preferably used at the same time of two or more antioxidants of different types, the weight mixing ratio of each of the two or more antioxidants may be the same as each other.
  • the impact modifier includes ethylene-propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), ethylene-butene rubber (EBR), and ethylene-octene rubber (Ethylene).
  • EPM ethylene-propylene rubber
  • EPDM ethylene-propylene-diene rubber
  • EBR ethylene-butene rubber
  • Ethylene ethylene-octene rubber
  • Butadiene Rubber (BR) High Density Polyethylene
  • Styrene-ethylene/butane Rubber Acrylate Rubber
  • Maleic Anhydride are grafted (graft) may include at least one of a polymerized ethylene-propylene rubber, an ethylene-propylene-diene rubber, an ethylene-butene rubber, an ethylene-octene rubber, and a styrene-ethylene/butene rubber.
  • the plasticizer may include at least one of a sulfonamide series, a benzoate series, and a phthalate series.
  • sulfonamides examples include N-butylbenzenesulfonamide (N-BBSA), N-ethylbentenesulfonamide (N-EBSA), N-propylbenzenesulfonamide (N-PBSA), butyldodecylbenzenesulfonamide (BDBSA) , dimethylbenzenesulfonamide (DMBSA) may be used, and 2-ethylhexyl-4-hydroxybenzoate may be used as the benzoate series, and the phthalate series may be used. Dioxyl phthalate (Dioctyl phthalate) and the like may be used.
  • N-BBSA N-butylbenzenesulfonamide
  • N-EBSA N-ethylbentenesulfonamide
  • N-PBSA N-propylbenzenesulfonamide
  • BDBSA butyldodecylbenzenesulfonamide
  • DMBSA
  • the plasticizer can contribute to achieving processing properties by being added to the resin, for example, by improving the fluidity of the high-viscosity resin in the extrusion processing step, thereby reducing the extrusion load and improving productivity, and imparting ductility to improve moldability during tube molding can be improved
  • 3 to 15 parts by weight of the plasticizer may be included with respect to 100 parts by weight of PA12.
  • the chain extender is bislactam (Bis-lactam), bisoxazoline (Bis-oxazoline), bisoxazine (Bis-oxazine), bisoxazolinone (Bis-oxazolinone), bis-epoxide (Bis-epoxide) , Phosphide, Phosphite, Diisocyanate, Dicyanate, Dianhydride, Bis-ketenimine, Ethylene Maleic Anhydride Copolymer ( Ethylene maleic anhydride copolymer) and styrene maleic anhydride copolymer (Styrene maleic anhydride copolymer) may include at least one of the series, but is not limited thereto and may be selected without limitation as long as it can satisfy the required physical properties. . As such a chain extender, commercially available BRUGGOLEN® M-1251, M-1253, etc. may be used.
  • 0.1 to 5 parts by weight of the chain extender may be included with respect to 100 parts by weight of PA12.
  • the chain extender does not promote or induce crosslinking between the main chains of PA12, but increases the molecular weight (weight average molecular weight) through reaction with the terminal active group of PA12, and narrows the Polydispersity Index (PI) range. It becomes possible to increase chemical resistance and mechanical properties.
  • composition for a fuel tube according to the present invention may further include a capping agent to suppress the addition reaction, if necessary.
  • the capping agent may include at least one of acetic anhydride, phthalic anhydride, hexamethyl disilazane, acetic acid, and cyclohexylamine.
  • 0.1 to 4 parts by weight of the capping agent may be included based on 100 parts by weight of PA12.
  • the fluidity improving agent examples include long-chain aliphatic carboxylic acids having 12 or more carbon atoms such as stearic acid and montanic acid and derivatives thereof (eg, esters, alkali metal salts, alkaline earth metal salts, amides, etc.), higher aliphatic alcohols having 12 or more carbon atoms, such as stearyl alcohol, and derivatives thereof , polyethylene wax, polypropylene wax, amide wax, polysiloxane, perfluorinated polyether, oxidized high-density polyethylene, fluorine-based resin, molybdenum disulfide, and may be at least one selected from dendrimers.
  • BRUGGOLEN®'s TP-P1507, TP-P1508, Calcium Stearate, and Licowax E (Montanic acid ester wax) commercially available may be used as such a fluidity improving agent.
  • the long-chain aliphatic carboxylic acid and its derivatives, and the higher aliphatic alcohol and its derivatives may have 12 or more carbon atoms and 40 or less carbon atoms.
  • the fluidity of the resin is improved during processing, which contributes to reducing the extrusion load and increasing productivity. That is, by adding the fluidity improver, it is possible to reduce the dissolution of the plasticizer while maintaining fluidity instead of reducing the content of the plasticizer. effect can be expected.
  • 0.1 to 5 parts by weight of the fluidity improving agent may be included. When 5 parts by weight or more is exceeded, the mechanical properties of the composition may be deteriorated.
  • a conductive agent may be added, and the conductive agent may include at least one of carbon nanotubes, carbon black, and carbon fibers.
  • 0.1 to 10 parts by weight of the conductive agent may be included.
  • the conductive agent is added in an amount of less than 0.1 parts by weight, the conductivity is lowered to reduce effectiveness, and when it exceeds 10 parts by weight, fluidity and mechanical properties during processing may be reduced.
  • composition for a fuel tube according to the present invention may further include a stabilizer if necessary.
  • the stabilizer may be at least one selected from phosphite, sterically hindered phenol, secondary amine, UV absorber, HALS stabilizer, and metal salt.
  • 0.002 to 1 part by weight of the stabilizer may be included with respect to 100 parts by weight of PA12.
  • a situation in which the composition and the tube are exposed to high temperatures by the addition of the stabilizer for example, a compounding process for preparing a composition by mixing an additive, a molding process for extruding a tube using the prepared composition, and a high temperature for the manufactured tube during use
  • the effect of maintaining physical properties can be expected by suppressing the degradation, bonding, and crosslinking of PA12 resin.
  • composition for a fuel tube comprising at least one of the aforementioned antioxidants, impact modifiers, plasticizers, chain extenders, fluidity improvers, conductive agents, stabilizers, and capping agents has mechanical properties such as impact strength, tensile strength, and flexural strength compared to the same composition. It has the effect of improving physical properties.
  • a composite material for a fuel tube having a multi-layer structure may be constituted by including the composition for a fuel tube.
  • the composite material for fuel tube may have an outer layer comprising PA12, an intermediate layer comprising EVOH, and an inner layer comprising an antioxidant, impact modifier, plasticizer, chain extender, fluidity improver, and conductive material. agent, and may include PA12 containing at least one of a capping agent. In this case, each layer may be adhered via a PA adhesive.
  • fuel tubes can be manufactured including this composite material for fuel tubes.
  • composition for fuel tubes 90.8 wt% of UBE 3030U PA 12 as polyamide 12 resin, 0.5 wt% of Irganox 1098 as primary antioxidant, 0.5 wt% of Irgafos 168 as secondary antioxidant, as plasticizer
  • a composition for a fuel tube was prepared by mixing 8 wt% of N-butylbenzenesulfonamide (N-BBSA) and 0.2 wt% of calcium stearate as a fluidity improver.
  • N-BBSA N-butylbenzenesulfonamide
  • Example 1 Mitsui TAFMER MH-5020C as an impact modifier and Bruggolen M-1251 as a chain extender were further mixed, and polyamide 12 resin, primary antioxidant, secondary antioxidant, impact modifier, chain extender, plasticizer and a composition for a fuel tube was prepared in the same manner except that the weight mixing ratio (wt%) of the fluidity improving agent was 82.8: 0.5: 0.5: 5: 3: 8: 0.2.
  • Example 2 Except that in Example 1, no plasticizer was added and the weight mixing ratio (wt%) of the polyamide 12 resin, the primary antioxidant, the secondary antioxidant, and the fluidity improving agent was 98.8: 0.5: 0.5: 0.2 A composition for a fuel tube was prepared using the same method.
  • each of the compositions was injected to prepare a specimen. Thereafter, each prepared specimen was treated with FAM B test fuel (42.3 vol% toluene, 25.4 vol% isooctane, 4.3 vol% ethanol, 12.7 vol% diisobutylene, 15.0 vol% methanol and 0.5 vol% of deionized water) at a temperature of 60° C. for 72 hours.
  • FAM B test fuel (42.3 vol% toluene, 25.4 vol% isooctane, 4.3 vol% ethanol, 12.7 vol% diisobutylene, 15.0 vol% methanol and 0.5 vol% of deionized water
  • composition for fuel tube prepared according to the embodiment of the present invention had high barrier properties against the test fuel, and in particular, in the case of Example 2 in which a chain extender was mixed, monomolecular penetration inhibition and softening were inhibited. It was confirmed that the mass was reduced (partial oligomer dissolution) and the retention rate of impact strength and flexural strength was very high.
  • Example 2 On the other hand, referring to FIG. 3 showing the result according to Example 1 and FIG. 4 showing the result according to Example 2, it was confirmed that the monomer was not eluted because the monomer peak was not observed, and the plasticizer and dimer was confirmed to be eluted in a small amount. In particular, in the case of Example 2, compared to Example 1, it was confirmed that the amount of eluted plasticizer and dimer was small, indicating the best performance.
  • composition for a fuel tube according to the present invention can reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuels during long-term use.
  • the material used for the inner layer and the outer layer is manufactured based on the same resin, the cost can be reduced.

Abstract

The present invention relates to: a composition, for a fuel tube, comprising polyamide 12 resin (PA12); a composite material comprising the composition as an inner layer; and a fuel tube using same and, particularly, to a technique that can reduce and prevent the release of unreacted oligomers and monomers of PA12 and a plasticizer by an automotive fuel in the long-time use of the fuel tube, achieve the enhancement in chemical resistance and mechanical properties, and improve the processability and the interlayer adhesiveness of the tube. To this end, the present invention may comprise an antioxidant, a plasticizer, and a flow improver in PA11.

Description

연료 튜브용 조성물, 상기 조성물을 포함하는 복합재료 및 이를 이용한 연료 튜브Composition for fuel tube, composite material containing the composition, and fuel tube using the same
본 발명은 폴리아미드 12 수지(PA12)를 포함하는 연료 튜브용 조성물과 이 조성물을 내층으로 포함하는 복합재료 및 이를 이용한 연료 튜브에 관한 것으로서, 더욱 자세하게는 PA12에 산화방지제, 가소제 및 유동성 개선제 등을 첨가하여 조성물을 제조하고, 이를 연료 튜브용 복합재료의 내층으로 포함함으로써 연료 튜브의 기계적 물성을 향상시키고, 연료 튜브의 이용시 연료에 의한 용출을 억제할 수 있도록 하는 조성물, 복합재료 및 이를 이용한 연료 튜브에 관한 것이다.The present invention relates to a composition for a fuel tube comprising polyamide 12 resin (PA12), a composite material comprising the composition as an inner layer, and a fuel tube using the same, and more particularly, to PA12, an antioxidant, a plasticizer, and a fluidity improving agent. A composition, a composite material, and a fuel tube using the same to improve mechanical properties of a fuel tube by adding it to prepare a composition, and including it as an inner layer of a composite material for a fuel tube, and to suppress elution by fuel when using the fuel tube is about
연료 튜브는 차량의 내연기관에서 가솔린이나 디젤과 같은 연료를 공급하는 튜브를 일컫는다. 이와 같은 연료 튜브는 PA12를 이용하여 제조될 수 있는데, PA12는 선형 지방족 폴리아미드로서 상대적으로 밀도가 낮고, 내화학성, 내수성, 내한성(-50℃), 내마모성, 고탄성 등의 장점으로 인해 자동차 및 다양한 산업분야에서 연료 튜브, 진공 튜브, 유압 튜브, 브레이크 파이프의 코팅재로서 널리 사용되고 있다.A fuel tube refers to a tube that supplies fuel such as gasoline or diesel in an internal combustion engine of a vehicle. Such a fuel tube can be manufactured using PA12, which is a linear aliphatic polyamide, which has a relatively low density, and has advantages such as chemical resistance, water resistance, cold resistance (-50°C), abrasion resistance, high elasticity, etc. It is widely used as a coating material for fuel tubes, vacuum tubes, hydraulic tubes, and brake pipes in the industrial field.
그러나, 종래의 연료 튜브는 장기 사용시 자동차 연료에 의해 PA12의 미반응 올리고머, 모노머나 가소제가 용출되는 문제가 있다. 따라서 이를 방지하기 위해 다층 구조의 튜브가 개발되어 이용되고 있다.However, the conventional fuel tube has a problem in that unreacted oligomers, monomers, and plasticizers of PA12 are eluted by the vehicle fuel during long-term use. Therefore, in order to prevent this, a tube having a multi-layer structure has been developed and used.
종래의 다층 구조의 튜브는 외층은 PA12를 이용하고, 중간층에 EVOH를 이용하며, 내층에는 ETFE(Ethylene Tetra Fluoro Ethylene)등의 불소수지를 이용하는 경우가 많다. 그러나 이처럼 외층과 내층의 구성 재료를 달리하는 경우 비용이 증가하는 문제가 발생할 수 있으며, 동일 수지를 기반으로 제조하는 경우에 비해 가공성과 층간 접착성이 감소하는 문제가 있다.In the conventional multi-layered tube, PA12 is used for the outer layer, EVOH is used for the middle layer, and a fluororesin such as ETFE (Ethylene Tetra Fluoro Ethylene) is used for the inner layer in many cases. However, when the constituent materials of the outer layer and the inner layer are different, there may be a problem of increasing the cost, and there is a problem of reduced processability and interlayer adhesion compared to the case of manufacturing based on the same resin.
선행문헌인 대한민국 등록특허공보 제10-1500004호에는 폴라아미드 12를 이용하되, 충격보강제 등의 첨가물을 첨가하고, 자동차 연료 튜브 외층용 폴리아미드/폴리올레핀/나노클레이 복합재를 포함하는 구성을 개시하고 있다. 특히, 무수말레인산이 그라프트된 에틸렌-a-올레핀 공중합체를 함유한 충격보강제, 무수말레인산이 그라프트된 폴리스타이렌 수지를 함유하는 반응 제어제, 무기필러로서 나노클레이를 포함하여 이루어진다. 이러한 구성을 채용하여 상기 복합재는 내충격특성, 인장강도, 굴곡강도, 내열안정성 등의 기계적 물성이 개선되나, 여전히 층간 접착성이나 가공성에 한계점이 있고, 특히, 장기 사용시 자동차 연료에 의해 미반응 올리고머나 모노머 등이 용출되는 문제점에 대한 해결책이 제시되지 않았다는 한계점이 있다.Korean Patent Registration No. 10-150004, which is a prior document, discloses a configuration using polyamide 12, but adding an additive such as an impact modifier, and including a polyamide/polyolefin/nanoclay composite material for the outer layer of an automobile fuel tube. . In particular, it comprises an impact modifier containing an ethylene-a-olefin copolymer grafted with maleic anhydride, a reaction control agent containing a polystyrene resin grafted with maleic anhydride, and nanoclay as an inorganic filler. By adopting this configuration, the composite material has improved mechanical properties such as impact resistance, tensile strength, flexural strength, and thermal stability, but there are still limitations in interlayer adhesion and workability. There is a limitation in that a solution to the problem of eluting monomers and the like has not been presented.
또 다른 선행문헌으로서 대한민국 등록특허공보 제10-0728090호에는 전도성과 상용성이 우수한 전도성 복합체 조성물에 대한 구성이 개시되어 있다. 즉, 폴리아미드 수지, 폴리올레핀 수지, 폴리에스테르 수지, 폴리올레핀계 열가소성 탄성체 수지, 올레핀계 공중합체 및 이들의 조합으로 이루어진 군에서 선택되는 기초 수지에 카본블랙과 탄소나노튜브를 혼합하여 사용함으로써, 연료 수송 튜브로 제조 시 전도성 필러의 사용량을 감소시켜, 제품의 외관을 개선하고, 개선된 전기 전도성을 발현하여 정전기를 방지하고, 내가솔린성, 인장강도, 충격강도, 성형성 등의 물성을 증진시키는 구성을 개시하고 있다. 다만, 이 경우에도 층간 접착성이나 가공성의 개선에 대한 효과는 미미하며, 특히, 장기 사용시 자동차 연료에 의한 미반응 올리고머나 모노머 등의 용출이 방지되는 효과는 기대하기 어렵다는 한계점이 있다.As another prior document, Korean Patent No. 10-0728090 discloses a composition for a conductive composite composition having excellent conductivity and compatibility. That is, by using a mixture of carbon black and carbon nanotubes in a base resin selected from the group consisting of polyamide resin, polyolefin resin, polyester resin, polyolefin-based thermoplastic elastomer resin, olefin-based copolymer, and combinations thereof, fuel transportation A composition that improves the appearance of the product by reducing the amount of conductive filler used when manufacturing a tube, prevents static electricity by expressing improved electrical conductivity, and improves physical properties such as gasoline resistance, tensile strength, impact strength, and moldability is starting However, even in this case, the effect on the improvement of interlayer adhesion or workability is insignificant, and in particular, there is a limitation in that it is difficult to expect the effect of preventing the elution of unreacted oligomers or monomers by automobile fuel during long-term use.
따라서, 연료 튜브의 기계적 물성, 내구성, 경제성을 모두 고려하여 상기 문제점을 개선할 수 있는 연료 튜브용 복합재료와 이를 이루는 조성물의 안출이 요구되고 있는 실정이다.Therefore, there is a need to develop a composite material for a fuel tube and a composition forming the same, which can improve the above problems in consideration of the mechanical properties, durability, and economic feasibility of the fuel tube.
[선행기술문헌][Prior art literature]
[특허문헌][Patent Literature]
(특허문헌 1) 대한민국 등록특허공보 제10-1118818호(Patent Document 1) Republic of Korea Patent Publication No. 10-1118818
(특허문헌 2) 대한민국 등록특허공보 제10-1500004호(Patent Document 2) Republic of Korea Patent Publication No. 10-150004
(특허문헌 3) 대한민국 등록특허공보 제10-0728090호(Patent Document 3) Republic of Korea Patent Publication No. 10-0728090
본 발명은 상술한 문제점을 모두 해결하는 것을 목적으로 한다.An object of the present invention is to solve all of the above problems.
본 발명은 연료 튜브의 장기 사용시 자동차 연료에 의해 PA12 의 미반응 올리고머, 모노머와 가소제가 용출되는 것을 감소 내지 방지하는데 목적이 있다.An object of the present invention is to reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuel during long-term use of a fuel tube.
본 발명은 연료 튜브를 이루는 복합재료의 내화학성 및 기계적 물성을 향상시키는데 목적이 있다.An object of the present invention is to improve chemical resistance and mechanical properties of a composite material constituting a fuel tube.
본 발명은 내층에 사용되는 재료와 외층에 사용되는 재료를 동일한 수지를 기반으로 제조함으로써 원가를 절감하고, 다층 튜브 공압출 가공성과 튜브의 층간 접착성을 향상시키는데 목적이 있다.An object of the present invention is to reduce the cost by manufacturing the material used for the inner layer and the material used for the outer layer based on the same resin, and to improve the multilayer tube coextrusion processability and the interlayer adhesion of the tube.
전술한 기술적 과제를 달성하기 위한 기술적 수단으로서, 본 발명의 일 측면은, As a technical means for achieving the above-described technical problem, an aspect of the present invention is
폴리아미드 12 수지에, 산화방지제, 가소제 및 유동성 개선제가 포함된 연료 튜브용 조성물을 제공한다.A composition for a fuel tube comprising a polyamide 12 resin with an antioxidant, a plasticizer and a flow improver is provided.
상기 폴리아미드 12 수지의 중량평균분자량은 45,000 내지 100,000인 것일 수 있다.The polyamide 12 resin may have a weight average molecular weight of 45,000 to 100,000.
상기 산화방지제는 이치환된 페놀, 페닐 포스파이트, 히드로퍼옥시드 분해제, 입체 장애 페놀 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The antioxidant may include a material selected from the group consisting of disubstituted phenols, phenyl phosphites, hydroperoxide decomposers, sterically hindered phenols, and combinations thereof.
상기 가소제는 술폰아미드 계열, 벤조에이트 계열, 프탈레이트 계열 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The plasticizer may include a material selected from the group consisting of sulfonamide series, benzoate series, phthalate series, and combinations thereof.
상기 유동성 개선제는 탄소수 12 이상의 장쇄 지방족 카르복시산, 탄소수 12 이상의 장쇄 지방족 카르복시산의 유도체, 탄소수 12 이상의 고급 지방족 알코올, 탄소수 12 이상의 고급 지방족 알코올의 유도체, 폴리프로필렌 왁스, 아미드 왁스, 폴리실록산, 과불소화 폴리에테르, 산화된 고밀도 폴리에틸렌, 불소계 수지, 이황화몰리브데늄, 덴드리머 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The fluidity improving agent is a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a derivative of a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a higher aliphatic alcohol having 12 or more carbon atoms, a derivative of a higher aliphatic alcohol having 12 or more carbon atoms, polypropylene wax, amide wax, polysiloxane, perfluorinated polyether, It may include a material selected from the group consisting of oxidized high-density polyethylene, fluorine-based resin, molybdenum disulfide, dendrimers, and combinations thereof.
상기 폴리아미드 12 수지 100 중량부 대비, 상기 산화방지제의 함량은 1 중량부 내지 5 중량부이고, 상기 가소제의 함량은 3 중량부 내지 15 중량부이고, 상기 유동성 개선제의 함량은 0.1 중량부 내지 5 중량부인 것일 수 있다.Based on 100 parts by weight of the polyamide 12 resin, the content of the antioxidant is 1 part by weight to 5 parts by weight, the content of the plasticizer is 3 parts by weight to 15 parts by weight, and the content of the fluidity improving agent is 0.1 parts by weight to 5 parts by weight It may be parts by weight.
상기 연료 튜브용 조성물은 충격보강제 및 사슬연장제를 더 포함하는 것일 수 있다.The composition for the fuel tube may further include an impact modifier and a chain extender.
상기 충격보강제는 에틸렌-프로필렌 고무, 에틸렌-프로필렌-디엔 고무, 에틸렌-부텐 고무, 에틸렌-옥텐 고무, 부타디엔 고무, 고밀도 폴리에틸렌, 스티렌-에틸렌/부텐 고무, 아크릴레이트 고무, 무수말레인산이 그라프트중합된 에틸렌-프로필렌 고무, 에틸렌-프로필렌-디엔 고무, 에틸렌-부텐 고무, 에틸렌-옥텐 고무, 스티렌-에틸렌/부텐 고무 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The impact modifier is ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, butadiene rubber, high-density polyethylene, styrene-ethylene/butene rubber, acrylate rubber, maleic anhydride graft-polymerized It may include a material selected from the group consisting of ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, styrene-ethylene/butene rubber, and combinations thereof.
상기 사슬연장제는 비스락탐, 비스옥사졸린, 비스옥사진, 비스옥사졸리논, 비스에폭사이드, 포스파이드, 포스파이트, 다이이소시아네이트, 다이시아네이트, 다이안하이드라이드, 비스케텐이민, 에틸렌 말레산 무수물 코폴리머, 스티렌 말레산 무수물 코폴리머 계열 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The chain extender is bislactam, bisoxazoline, bisoxazine, bisoxazolinone, bisepoxide, phosphide, phosphite, diisocyanate, dicyanate, dianhydride, bisketenimine, ethylene male It may include a material selected from the group consisting of an acid anhydride copolymer, a styrene maleic anhydride copolymer series, and combinations thereof.
상기 폴리아미드 12 수지 100 중량부에 대비, 상기 충격보강제의 함량은 3 중량부 내지 15 중량부이고, 상기 사슬연장제의 함량은 0.1 중량부 내지 5 중량부인 것일 수 있다.Based on 100 parts by weight of the polyamide 12 resin, the content of the impact modifier may be 3 parts by weight to 15 parts by weight, and the content of the chain extender may be 0.1 parts by weight to 5 parts by weight.
상기 연료 튜브용 조성물은 캡핑제, 도전제, 안정제 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 더 포함하는 것일 수 있다.The composition for fuel tube may further include a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
상기 캡핑제는 아세트산무수물, 무수프탈산, 헥사메틸다이실라잔, 아세트산, 시클로헥실아민 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The capping agent may include a material selected from the group consisting of acetic anhydride, phthalic anhydride, hexamethyldisilazane, acetic acid, cyclohexylamine, and combinations thereof.
상기 도전제는 탄소나노튜브, 카본블랙, 탄소섬유 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The conductive agent may include a material selected from the group consisting of carbon nanotubes, carbon black, carbon fibers, and combinations thereof.
상기 안정제는 아인산염, 입체적으로 장애된 페놀, 2급 아민, UV흡수재, HALS 안정제, 금속염 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다.The stabilizer may include a material selected from the group consisting of phosphites, sterically hindered phenols, secondary amines, UV absorbers, HALS stabilizers, metal salts, and combinations thereof.
상기 폴리아미드 12 수지 100 중량부에 대하여, 상기 캡핑제의 함량은 0.1 중량부 내지 4 중량부이고, 상기 도전제의 함량은 0.1 중량부 내지 10 중량부이고, 상기 안정제의 함량은 0.002 중량부 내지 1 중량부인 것일 수 있다.Based on 100 parts by weight of the polyamide 12 resin, the content of the capping agent is 0.1 parts by weight to 4 parts by weight, the content of the conductive agent is 0.1 parts by weight to 10 parts by weight, and the content of the stabilizer is 0.002 parts by weight to 0.002 parts by weight It may be 1 part by weight.
또한, 본 발명의 다른 일 측면은,In addition, another aspect of the present invention,
폴리아미드 12 수지를 포함하는 외층; 에틸렌비닐알코올을 포함하는 중간층; 및 폴리아미드 12 수지를 포함하는 내층;을 포함하는 연료 튜브용 다층 복합재료를 제공한다.an outer layer comprising polyamide 12 resin; an intermediate layer comprising ethylene vinyl alcohol; and an inner layer comprising a polyamide 12 resin.
상기 내층은, 폴리아미드 12 수지에 산화방지제, 가소제 및 유동성 개선제가 포함된 것일 수 있다.The inner layer may include an antioxidant, a plasticizer, and a fluidity improving agent in the polyamide 12 resin.
상기 내층은, 충격보강제 및 사슬연장제를 더 포함하는 것일 수 있다.The inner layer may further include an impact modifier and a chain extender.
상기 내층은, 캡핑제, 도전제, 안정제 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 더 포함하는 것일 수 있다.The inner layer may further include a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
또한, 본 발명의 또 다른 일 측면은,In addition, another aspect of the present invention,
상기 연료 튜브용 다층 복합재료를 포함하는 연료 튜브를 제공한다.It provides a fuel tube comprising the multilayer composite material for the fuel tube.
본 발명에 따른 연료 튜브용 조성물, 이 조성물을 포함하는 복합재료 및 이를 이용한 연료 튜브는 장기 사용시 자동차 연료에 의해 PA12의 미반응 올리고머, 모노머와 가소제가 용출되는 것을 감소 내지 방지할 수 있다.The composition for a fuel tube according to the present invention, a composite material comprising the composition, and a fuel tube using the same can reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuels during long-term use.
또한, 내화학성과 기계적 물성이 향상되며 다층 튜브 공압출 가공성과 튜브의 층간 접착성이 향상될 수 있다.In addition, chemical resistance and mechanical properties may be improved, and multilayer tube coextrusion processability and interlayer adhesion of the tube may be improved.
아울러, 내층과 외층에 사용되는 재료는 동일한 수지를 기반으로 제조되므로 원가가 절감될 수 있다.In addition, since the material used for the inner layer and the outer layer is manufactured based on the same resin, the cost can be reduced.
도 1은 기존의 연료 튜브의 다층 레이어 구조를 도시한 것이다.1 shows a multi-layered structure of a conventional fuel tube.
도 2는 본 발명에 따른 연료 튜브의 다층 레이어 구조를 도시한 것이다.2 shows a multi-layered structure of a fuel tube according to the present invention.
도 3은 본 발명의 일 실시예에 따른 연료 튜브용 조성물의 시험연료 침지 후 GC/MS 결과를 나타낸 그래프이다.3 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to an embodiment of the present invention.
도 4는 본 발명의 다른 실시예에 따른 연료 튜브용 조성물의 시험연료 침지 후 GC/MS 결과를 나타낸 그래프이다.4 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to another embodiment of the present invention.
도 5는 본 발명의 일 비교예에 따른 연료 튜브용 조성물의 시험연료 침지 후 GC/MS 결과를 나타낸 그래프이다.5 is a graph showing GC/MS results after immersion in a test fuel of a composition for a fuel tube according to a comparative example of the present invention.
발명자는 발명을 설명함에 있어 적절한 용어나 단어를 선택하거나 정의하여 설명할 수 있고, 이 경우에 있어 사용된 용어나 단어는 통상적으로 사용되는 의미에 한정하여 해석할 것이 아니라, 발명자의 의도를 참작하여 발명에서 구현된 기술적 사상에 부합하도록 해석되어야 한다.The inventor can select or define appropriate terms or words in describing the invention, and in this case, the terms or words used are not limited to the meanings commonly used, but rather the intention of the inventor is taken into consideration. It should be interpreted to conform to the technical idea embodied in the invention.
따라서, 본 명세서 및 청구범위에서 사용되는 용어나 단어는 통상적으로 사용되는 의미에 한정되는 것이라고 볼 수는 없다. 이하 상술되는 내용은 본 발명의 바람직한 실시예에 불과할 뿐이고, 본 기술적 사상을 모두 대변하거나 한정하는 것은 아니라 할 것이므로 통상의 기술자의 입장에서 용이하게 대체 가능한 요소 및 균등범위에 해당하는 예가 존재할 수 있다.Accordingly, the terms or words used in the present specification and claims cannot be regarded as being limited to their commonly used meanings. The above-described content is merely a preferred embodiment of the present invention, and will not represent or limit all of the present technical idea, so there may be examples corresponding to easily replaceable elements and equivalent ranges from the standpoint of those skilled in the art.
이하 상술한 원칙에 입각하여 본 발명에 따른 연료 튜브용 조성물, 이 조성물을 포함하는 복합 재료 및 이를 이용한 연료 튜브를 상세히 설명하기로 한다.Hereinafter, a composition for a fuel tube according to the present invention, a composite material including the composition, and a fuel tube using the composition according to the present invention will be described in detail based on the above-described principle.
폴리아미드 12 수지(Polyamide 12, PA12, 폴리아미드 12, 폴리아마이드 12, 이하 PA12로 기재)는 선형 지방족 폴리아미드로서 Amide 결합(-NHCO-)을 가지고 있으며, 하나의 단위체 당 12개의 탄소가 포함되어 있는 수지이다. Polyamide 12 resin (Polyamide 12, PA12, Polyamide 12, Polyamide 12, hereinafter referred to as PA12) is a linear aliphatic polyamide with an amide bond (-NHCO-) and contains 12 carbons per unit. There is resin
PA12는 상대적으로 낮은 밀도(1.02g/cm3)를 가지고 있고, 응력균열(stress cracking)에 대한 민감도가 낮아 내충격성이 우수하다. 또한, 수분흡수율이 0.7%로 내수성이 우수하며, 내한성(-50℃), 고탄성, 높은 내화학성과 내마모성, 방향성분(Aromatic component)에 대한 우수한 차단성 등의 특징이 있어 연료 튜브, 진공 튜브, 유압 튜브, 브레이크 파이프 코팅재 등으로 이용되는데 장점이 있다.PA12 has a relatively low density (1.02 g/cm 3 ) and has excellent impact resistance due to low sensitivity to stress cracking. In addition, it has excellent water resistance with a water absorption rate of 0.7%, and features such as cold resistance (-50℃), high elasticity, high chemical and abrasion resistance, and excellent barrier properties against aromatic components, such as fuel tube, vacuum tube, It has an advantage in being used as a coating material for hydraulic tubes and brake pipes.
다만, 연료 튜브로 장기 사용시 자동차 연료에 의해 PA12의 미반응 올리고머, 모노머와 가소제가 용출되는 문제점이 있어 이를 방지하기 위해 다층(Multi-layer)구조의 튜브가 개발되어 사용되고 있다.However, there is a problem in that unreacted oligomers, monomers and plasticizers of PA12 are eluted by automobile fuel during long-term use as a fuel tube. In order to prevent this, a tube with a multi-layer structure has been developed and used.
도 1에 도시된 바와 같이, 기존의 다층 구조 튜브는 PA12를 포함한 외층, EVOH(Ethylene Vinyl Alcohol, 에틸렌비닐알코올)을 포함하는 중간층, ETFE(Ethylene Tetra Fluoro Ethylene, 에틸렌테트라플로로에틸렌)을 포함하는 내층으로 이루어지며 각 층은 PA(Polyamide) 접착제를 통해 접착되는 다층 구조를 이용하고 있었다.As shown in Figure 1, the conventional multi-layered tube has an outer layer including PA12, an intermediate layer including EVOH (Ethylene Vinyl Alcohol, ethylene vinyl alcohol), and ETFE (Ethylene Tetra Fluoro Ethylene, ethylene tetrafluoroethylene) including It consists of an inner layer, and each layer uses a multi-layer structure that is adhered through a PA (Polyamide) adhesive.
그러나, ETFE를 포함하여 내층을 구성하는 경우, 외층을 이루는 PA12와 그 수지의 기반이 달라 다층 구조의 튜브 공압출 가공성과 층간 접착성이 감소되고, 비용이 증가하는 문제가 있었다.However, in the case of composing the inner layer including ETFE, PA12 forming the outer layer and the base of the resin are different, so there is a problem in that the coextrusion processability of the tube of a multilayer structure and the interlayer adhesion are reduced, and the cost is increased.
따라서 본 발명은 연료 튜브의 내층을 이루는 복합재료와 그 복합재료를 구성하는 PA12를 포함한 조성물을 제안하여 도 2에 도시된 바와 같이, 외층과 내층을 이루는 수지의 기반이 같도록 하여 자동차 연료에 의해 PA12의 미반응 올리고머와 모노머가 용출되는 것을 방지하고, 기계적 물성이 향상되며, 다층 구조의 튜브 공압출 가공성과 층간 접착성이 향상되고, 제조 비용이 감소된 연료 튜브를 제안할 수 있다.Therefore, the present invention proposes a composition including a composite material constituting the inner layer of a fuel tube and PA12 constituting the composite material. It is possible to propose a fuel tube that prevents elution of unreacted oligomers and monomers of PA12, improves mechanical properties, improves coextrusion processability and interlayer adhesion of a multi-layered tube, and reduces manufacturing cost.
본 발명에 따른 연료 튜브용 조성물은 PA12에 산화방지제, 충격보강제, 가소제, 사슬연장제, 유동성 개선제, 도전제 및 안정제 중 적어도 어느 하나 이상이 포함되어 이루어질 수 있다. 즉, 본 연료 튜브용 조성물은 중합된 PA12에 충격보강제, 가소제 등의 주요 첨가제를 첨가하고, 조합(compounding)공정 시 또는 튜브 성형 시 사슬연장제를 투입하여 제조될 수 있다.The composition for a fuel tube according to the present invention may include at least one of an antioxidant, an impact modifier, a plasticizer, a chain extender, a fluidity improver, a conductive agent, and a stabilizer in PA12. That is, the present fuel tube composition can be prepared by adding major additives such as impact modifiers and plasticizers to polymerized PA12, and adding a chain extender during compounding or tube molding.
여기서 PA12는 중량평균분자량(Mw) 45,000 내지 100,000로 이루어질 수 있다.Here, PA12 may have a weight average molecular weight (Mw) of 45,000 to 100,000.
상기 산화방지제는 연료 튜브용 조성물의 산화를 방지하기 위해 투입되는 것으로서, 이치환된 페놀, 페닐 포스파이트, 히드로퍼옥시드 분해제, 입체 장애 페놀 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것일 수 있다. 더욱 구체적으로, 상기 산화방지제는 공지된 산화방지제를 사용하는 것일 수 있으며, 예를 들어, Irganox 1098, Irganox 1093, Irgafos 168 등이 사용되는 것일 수 있다. 한편, 상기 산화방지제는 상이한 종류의 2가지 이상의 산화방지제를 동시에 사용하는 것이 바람직한 것일 수 있으며, 상기 2가지 이상의 산화방지제 각각의 중량 혼합비율은 서로 동일한 것일 수 있다.The antioxidant is added to prevent oxidation of the composition for fuel tube, and contains a material selected from the group consisting of disubstituted phenols, phenyl phosphite, hydroperoxide decomposing agents, sterically hindered phenols, and combinations thereof. it could be More specifically, the antioxidant may be one using a known antioxidant, for example, Irganox 1098, Irganox 1093, Irgafos 168, etc. may be used. On the other hand, the antioxidant may be preferably used at the same time of two or more antioxidants of different types, the weight mixing ratio of each of the two or more antioxidants may be the same as each other.
폴리아미드 수지 자체 또는 다양한 첨가제를 혼합한 조성물의 경우, 특히 영하 40도 이하의 저온에서의 급격한 충격이나 외부응력에 대해 내충격성이 저하되는 문제점이 있는데, 충격보강제는 이러한 문제점을 개선하기 위해 첨가되는 것으로서, 충격보강제의 첨가로 저온 내충격성을 향상시킬 수 있게 된다.In the case of the polyamide resin itself or the composition mixed with various additives, there is a problem in that the impact resistance is lowered against sudden impact or external stress, particularly at a low temperature of minus 40 degrees or less, and the impact modifier is added to improve this problem. As such, it is possible to improve low-temperature impact resistance by adding an impact modifier.
상기 충격보강제로는 에틸렌-프로필렌 고무(Ethylene Propylene Rubber, EPM), 에틸렌-프로필렌-디엔 고무(Ethylene Propylene Diene Rubber, EPDM), 에틸렌-부텐 고무(Ethylene Butene rubber, EBR), 에틸렌-옥텐 고무(Ethylene Octene Rubber, EOR), 부타디엔 고무(Butadiene Rubber, BR), 고밀도 폴리에틸렌, 스티렌-에틸렌/부텐 고무(Styrene-ethylene/butane Rubber), 아크릴레이트 고무(Acrylate Rubber), 무수말레인산(Maleic Anhydride)이 그라프트(graft)중합된 에틸렌-프로필렌 고무, 에틸렌-프로필렌-디엔 고무, 에틸렌-부텐 고무, 에틸렌-옥텐 고무, 스티렌-에틸렌/부텐 고무 중 적어도 하나 이상을 포함하여 이루어질 수 있다.The impact modifier includes ethylene-propylene rubber (EPM), ethylene-propylene-diene rubber (EPDM), ethylene-butene rubber (EBR), and ethylene-octene rubber (Ethylene). Octene Rubber, EOR), Butadiene Rubber (BR), High Density Polyethylene, Styrene-ethylene/butane Rubber, Acrylate Rubber, Maleic Anhydride are grafted (graft) may include at least one of a polymerized ethylene-propylene rubber, an ethylene-propylene-diene rubber, an ethylene-butene rubber, an ethylene-octene rubber, and a styrene-ethylene/butene rubber.
이때, PA12의 100중량부에 대하여 충격보강제는 3 내지 15중량부가 포함될 수 있다. At this time, 3 to 15 parts by weight of the impact modifier may be included with respect to 100 parts by weight of PA12.
상기 가소제는 술폰아미드 계열, 벤조에이트 계열 및 프탈레이트 계열 중 적어도 하나 이상을 포함하여 이루어질 수 있다.The plasticizer may include at least one of a sulfonamide series, a benzoate series, and a phthalate series.
술폰아미드 계열로는 N-부틸벤젠술폰아미드(N-BBSA), N-에틸벤텐술폰아미드(N-EBSA), N-프로필벤젠술폰아미드(N-PBSA), 부틸도데실벤젠술폰아미드(BDBSA), 디메틸벤젠술폰아미드(DMBSA)가 이용될 수 있고, 벤조에이트 계열로는2-에틸헥실-4-하이드록시벤조에이트(2-ethylhexyl-4-hydroxybenzoate) 등이 이용될 수 있으며, 프탈레이트 계열로는 다이옥실프탈레이트(Dioctyl phthalate) 등이 이용될 수 있다.Examples of sulfonamides include N-butylbenzenesulfonamide (N-BBSA), N-ethylbentenesulfonamide (N-EBSA), N-propylbenzenesulfonamide (N-PBSA), butyldodecylbenzenesulfonamide (BDBSA) , dimethylbenzenesulfonamide (DMBSA) may be used, and 2-ethylhexyl-4-hydroxybenzoate may be used as the benzoate series, and the phthalate series may be used. Dioxyl phthalate (Dioctyl phthalate) and the like may be used.
가소제는 수지에 첨가됨으로써 가공 특성을 달성하는 데 기여될 수 있는데, 예컨대 압출 가공 단계에서 고점도 수지의 유동성을 향상시켜 압출부하를 줄이고 생산성을 향상시킬 수 있으며, 연성을 부여하여 튜브 성형 시 성형성을 향상시킬 수 있다. 이때, PA12의 100중량부에 대하여 가소제는 3 내지 15중량부가 포함될 수 있다. 이 수치의 가소제를 첨가함으로써, 충분한 유동성과 성형성을 확보하면서도, 튜브의 강도와 저온 내충격성을 유지할 수 있다.The plasticizer can contribute to achieving processing properties by being added to the resin, for example, by improving the fluidity of the high-viscosity resin in the extrusion processing step, thereby reducing the extrusion load and improving productivity, and imparting ductility to improve moldability during tube molding can be improved In this case, 3 to 15 parts by weight of the plasticizer may be included with respect to 100 parts by weight of PA12. By adding the plasticizer of this value, the strength and low-temperature impact resistance of the tube can be maintained while ensuring sufficient fluidity and moldability.
상기 사슬연장제는 비스락탐(Bis-lactam), 비스옥사졸린(Bis-oxazoline), 비스옥사진(Bis-oxazine), 비스옥사졸리논(Bis-oxazolinone), 비스에폭사이드 (Bis-epoxide), 포스파이드(Phosphide), 포스파이트(Phosphite), 다이이소시아네이트(Diisocyanate), 다이시아네이트(Dicyanate), 다이안하이드라이드(Dianhydride), 비스케텐이민(Bis-ketenimine), 에틸렌 말레산 무수물 코폴리머(Ethylene maleic anhydride copolymer) 및 스티렌 말레산 무수물 코폴리머(Styrene maleic anhydride copolymer) 계열 중 적어도 하나 이상을 포함하여 이루어질 수 있으나, 이에 한정되지는 아니하고 요구되는 물성을 충족시킬 수 있는 것이라면 제한 없이 선택될 수 있다. 이러한 사슬연장제로서 시중에 유통되는 BRUGGOLEN®의 M-1251, M-1253 등이 이용될 수 있다.The chain extender is bislactam (Bis-lactam), bisoxazoline (Bis-oxazoline), bisoxazine (Bis-oxazine), bisoxazolinone (Bis-oxazolinone), bis-epoxide (Bis-epoxide) , Phosphide, Phosphite, Diisocyanate, Dicyanate, Dianhydride, Bis-ketenimine, Ethylene Maleic Anhydride Copolymer ( Ethylene maleic anhydride copolymer) and styrene maleic anhydride copolymer (Styrene maleic anhydride copolymer) may include at least one of the series, but is not limited thereto and may be selected without limitation as long as it can satisfy the required physical properties. . As such a chain extender, commercially available BRUGGOLEN® M-1251, M-1253, etc. may be used.
이때, PA12의 100중량부에 대하여 사슬연장제는 0.1 내지 5중량부가 포함될 수 있다. 이 수치의 사슬연장제를 첨가함으로써, 순수 PA12 수지(PA12 neat resin)에 잔류하는 미반응 올리고머 또는 모노머의 사슬을 연장시킴으로써 연료에 의한 용출을 억제하고 기계적 물성을 증가시키는 효과가 있다.In this case, 0.1 to 5 parts by weight of the chain extender may be included with respect to 100 parts by weight of PA12. By adding the chain extender at this level, the elution by fuel is suppressed and mechanical properties are increased by extending the chains of unreacted oligomers or monomers remaining in the PA12 neat resin.
즉, 사슬연장제는 PA12 주사슬간의 가교를 증진시키거나 유발하지 아니하고, PA12의 말단 활성기와의 반응을 통해 분자량(중량평균분자량)을 증가시키고, 다분산성지수(Polydispersity Index, PI)범위를 좁혀 내화학성 및 기계적 물성을 증가시킬 수 있게 된다.That is, the chain extender does not promote or induce crosslinking between the main chains of PA12, but increases the molecular weight (weight average molecular weight) through reaction with the terminal active group of PA12, and narrows the Polydispersity Index (PI) range. It becomes possible to increase chemical resistance and mechanical properties.
본 발명에 다른 연료 튜브용 조성물은 필요에 따라 부가 반응을 억제하기 위해 캡핑제(capping agent)가 더 포함되어 이루어질 수 있다.The composition for a fuel tube according to the present invention may further include a capping agent to suppress the addition reaction, if necessary.
상기 캡핑제로는 아세트산무수물(Acetic anhydride), 무수프탈산(Phthalic anhydride), 헥사메틸다이실라잔(Hexamethyl disilazane), 아세트산(Acetic acid) 및 시클로헥실아민(Cyclohexylamine) 중 적어도 하나 이상이 포함될 수 있다.The capping agent may include at least one of acetic anhydride, phthalic anhydride, hexamethyl disilazane, acetic acid, and cyclohexylamine.
이때 상기 캡핑제는 PA12 100중량부에 대하여, 0.1 내지 4중량부가 포함될 수 있다.In this case, 0.1 to 4 parts by weight of the capping agent may be included based on 100 parts by weight of PA12.
상기 유동성 개선제로는 스테아린산, 몬탄산 등의 탄소수 12 이상의 장쇄 지방족 카르복시산 및 그의 유도체(예컨대, 에스테르, 알칼리 금속염, 알칼리 토금속염, 아미드 등), 스테아릴알코올 등의 탄소수 12 이상의 고급 지방족 알코올 및 그의 유도체, 폴리에틸렌 왁스, 폴리프로필렌 왁스, 아미드 왁스, 폴리실록산, 과불소화 폴리에테르, 산화된 고밀도 폴리에틸렌, 불소계 수지, 이황화몰리브데늄, 덴드리머 중에서 선택되는 적어도 어느 하나 이상일 수 있다. 이러한 유동성 개선제로서 시중에 유통되는 BRUGGOLEN®의 TP-P1507, TP-P1508, Calcium Stearate, Licowax E(몬탄산에스터 왁스)가 이용될 수 있다.Examples of the fluidity improving agent include long-chain aliphatic carboxylic acids having 12 or more carbon atoms such as stearic acid and montanic acid and derivatives thereof (eg, esters, alkali metal salts, alkaline earth metal salts, amides, etc.), higher aliphatic alcohols having 12 or more carbon atoms, such as stearyl alcohol, and derivatives thereof , polyethylene wax, polypropylene wax, amide wax, polysiloxane, perfluorinated polyether, oxidized high-density polyethylene, fluorine-based resin, molybdenum disulfide, and may be at least one selected from dendrimers. BRUGGOLEN®'s TP-P1507, TP-P1508, Calcium Stearate, and Licowax E (Montanic acid ester wax) commercially available may be used as such a fluidity improving agent.
한편, 바람직하게는 상기 장쇄 지방족 카르복시산과 그의 유도체, 고급 지방족 알코올과 그의 유도체는 탄소수 12 이상 40 이하일 수 있다.Meanwhile, preferably, the long-chain aliphatic carboxylic acid and its derivatives, and the higher aliphatic alcohol and its derivatives may have 12 or more carbon atoms and 40 or less carbon atoms.
유동성 개선제가 첨가되는 경우 가공 시 당해 수지의 유동성이 개선되어 압출 부하를 줄이고 생산성을 높이는 데 기여하는데 즉, 유동성 개선제를 첨가함으로써 가소제의 함량을 줄이는 대신 유동성을 유지하면서 가소제의 용출을 감소시킬 수 있는 효과를 기대할 수 있다. 이때 PA12 100중량부에 대하여, 유동성 개선제는 0.1 내지 5중량부가 포함될 수 있다. 5중량부 이상이 초과되는 경우 조성물의 기계적 특성이 저하될 수 있다.When a fluidity improver is added, the fluidity of the resin is improved during processing, which contributes to reducing the extrusion load and increasing productivity. That is, by adding the fluidity improver, it is possible to reduce the dissolution of the plasticizer while maintaining fluidity instead of reducing the content of the plasticizer. effect can be expected. At this time, based on 100 parts by weight of PA12, 0.1 to 5 parts by weight of the fluidity improving agent may be included. When 5 parts by weight or more is exceeded, the mechanical properties of the composition may be deteriorated.
필요에 따라 본 발명에 따른 연료 튜브용 조성물에 전도성을 부여하기 위하여, 도전제가 첨가될 수 있는데, 상기 도전제로는 탄소나노튜브, 카본블랙 및 탄소섬유 중 적어도 하나 이상이 포함될 수 있다.If necessary, in order to impart conductivity to the composition for fuel tube according to the present invention, a conductive agent may be added, and the conductive agent may include at least one of carbon nanotubes, carbon black, and carbon fibers.
이때, PA12 100중량부에 대하여, 도전제는 0.1 내지 10중량부가 포함될 수 있다. 도전제가 0.1중량부 미만으로 첨가되는 경우 전도성이 낮아져 효용성이 감소하고, 10중량부가 초과되는 경우 가공 시 유동성 및 기계적 특성이 감소될 수 있다.At this time, based on 100 parts by weight of PA12, 0.1 to 10 parts by weight of the conductive agent may be included. When the conductive agent is added in an amount of less than 0.1 parts by weight, the conductivity is lowered to reduce effectiveness, and when it exceeds 10 parts by weight, fluidity and mechanical properties during processing may be reduced.
본 발명에 다른 연료 튜브용 조성물은 필요에 따라 안정제를 더 포함하여 이루어질 수 있다. 이때, 상기 안정제는 아인산염, 입체적으로 장애된 페놀, 2급 아민, UV흡수재 및 HALS 안정제, 금속염에서 선택되는 적어도 어느 하나 이상일 수 있다. 이때 PA12 100중량부에 대하여 상기 안정제는 0.002 내지 1중량부가 포함될 수 있다.The composition for a fuel tube according to the present invention may further include a stabilizer if necessary. In this case, the stabilizer may be at least one selected from phosphite, sterically hindered phenol, secondary amine, UV absorber, HALS stabilizer, and metal salt. In this case, 0.002 to 1 part by weight of the stabilizer may be included with respect to 100 parts by weight of PA12.
이처럼 안정제가 첨가됨으로써 조성물과 튜브가 고온에 노출되는 상황, 예를 들어 첨가제를 혼합하여 조성물을 제조하는 컴파운딩 공정, 제조된 조성물을 이용하여 튜브를 압출하는 성형 공정 및 제조된 튜브가 사용 중 고온에 노출되었을 시에 PA12 수지의 분해, 결합, 가교 등 변성을 억제하여 물성을 유지하는 효과를 기대할 수 있다.A situation in which the composition and the tube are exposed to high temperatures by the addition of the stabilizer, for example, a compounding process for preparing a composition by mixing an additive, a molding process for extruding a tube using the prepared composition, and a high temperature for the manufactured tube during use When exposed to , the effect of maintaining physical properties can be expected by suppressing the degradation, bonding, and crosslinking of PA12 resin.
전술한 산화방지제, 충격보강제, 가소제, 사슬연장제, 유동성 개선제, 도전제, 안정제, 캡핑제 중 적어도 하나 이상을 포함하는 연료 튜브용 조성물은 동일조성 대비 충격강도, 인장강도, 굴곡강도 등의 기계적 물성이 향상되는 효과가 있다.The composition for a fuel tube comprising at least one of the aforementioned antioxidants, impact modifiers, plasticizers, chain extenders, fluidity improvers, conductive agents, stabilizers, and capping agents has mechanical properties such as impact strength, tensile strength, and flexural strength compared to the same composition. It has the effect of improving physical properties.
전술한 바와 마찬가지로, 상기 연료 튜브용 조성물을 포함하여 다층 구조의 연료 튜브용 복합재료가 구성될 수 있다. 연료 튜브용 복합재료는 도 2에 도시된 바와 같이, 외층은 PA12를 포함하여 이루어질 수 있고, 중간층은 EVOH를 포함하여 이루어지며 내층은 산화방지제, 충격보강제, 가소제, 사슬연장제, 유동성 개선제, 도전제, 캡핑제 중 적어도 하나 이상이 함유된 PA12를 포함하여 이루어질 수 있다. 이때 각 층은 PA 접착제를 통해 접착될 수 있다.As described above, a composite material for a fuel tube having a multi-layer structure may be constituted by including the composition for a fuel tube. As shown in FIG. 2 , the composite material for fuel tube may have an outer layer comprising PA12, an intermediate layer comprising EVOH, and an inner layer comprising an antioxidant, impact modifier, plasticizer, chain extender, fluidity improver, and conductive material. agent, and may include PA12 containing at least one of a capping agent. In this case, each layer may be adhered via a PA adhesive.
또한, 이 연료 튜브용 복합재료를 포함하여 연료 튜브가 제조될 수 있다.In addition, fuel tubes can be manufactured including this composite material for fuel tubes.
이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시예에 대하여 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, embodiments of the present invention will be described in detail so that those of ordinary skill in the art can easily carry out the present invention. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein.
실시예Example 1. One. 언료Unrequited 튜브용 조성물의 제조 Preparation of composition for tube
본 발명에 따른 연료 튜브용 조성물을 제조하기 위해, 폴리아미드 12 수지로서 UBE 3030U PA 12 90.8 wt%, 1차 산화방지제로서 Irganox 1098 0.5 wt%, 2차 산화방지제로서 Irgafos 168 0.5 wt%, 가소제로서 N-부틸벤젠술폰아미드(N-BBSA) 8 wt% 및 유동성 개선제로서 Calcium Stearate 0.2 wt%를 혼합하여 연료 튜브용 조성물을 제조하였다.To prepare the composition for fuel tubes according to the invention, 90.8 wt% of UBE 3030U PA 12 as polyamide 12 resin, 0.5 wt% of Irganox 1098 as primary antioxidant, 0.5 wt% of Irgafos 168 as secondary antioxidant, as plasticizer A composition for a fuel tube was prepared by mixing 8 wt% of N-butylbenzenesulfonamide (N-BBSA) and 0.2 wt% of calcium stearate as a fluidity improver.
실시예Example 2. 2. 언료Unrequited 튜브용 조성물의 제조 Preparation of composition for tube
상기 실시예 1에서 충격보강제로서 Mitsui TAFMER MH-5020C 및 사슬연장제로서 Bruggolen M-1251를 더 혼합하였으며, 폴리아미드 12 수지, 1차 산화방지제, 2차 산화방지제, 충격보강제, 사슬연장제, 가소제 및 유동성 개선제의 중량 혼합비율(wt%)을 82.8: 0.5: 0.5: 5: 3: 8: 0.2로 한 것을 제외하고는 동일한 방법을 이용하여 연료 튜브용 조성물을 제조하였다.In Example 1, Mitsui TAFMER MH-5020C as an impact modifier and Bruggolen M-1251 as a chain extender were further mixed, and polyamide 12 resin, primary antioxidant, secondary antioxidant, impact modifier, chain extender, plasticizer and a composition for a fuel tube was prepared in the same manner except that the weight mixing ratio (wt%) of the fluidity improving agent was 82.8: 0.5: 0.5: 5: 3: 8: 0.2.
비교예comparative example . . 언료Unrequited 튜브용 조성물의 제조 Preparation of composition for tube
상기 실시예 1에서 가소제를 첨가하지 않고, 폴리아미드 12 수지, 1차 산화방지제, 2차 산화방지제 및 유동성 개선제의 중량 혼합비율(wt%)을 98.8: 0.5: 0.5: 0.2로 한 것을 제외하고는 동일한 방법을 이용하여 연료 튜브용 조성물을 제조하였다.Except that in Example 1, no plasticizer was added and the weight mixing ratio (wt%) of the polyamide 12 resin, the primary antioxidant, the secondary antioxidant, and the fluidity improving agent was 98.8: 0.5: 0.5: 0.2 A composition for a fuel tube was prepared using the same method.
이하, 표 1에 상기 실시예 및 비교예에서 제조한 연료 튜브용 조성물의 조성을 나타내었다.Hereinafter, in Table 1, the compositions of the compositions for fuel tubes prepared in Examples and Comparative Examples are shown.
[표 1][Table 1]
Figure PCTKR2020019378-appb-I000001
Figure PCTKR2020019378-appb-I000001
실험예Experimental example . . 언료Unrequited 튜브용 조성물의 물성측정 Measurement of physical properties of composition for tubes
상기 실시예 및 비교예에서 각각 제조한 연료 튜브용 조성물의 시험연료에 대한 물성을 측정하기 위해, 우선 상기 조성물을 각각 사출시켜 시편을 제조하였다. 그 후, 제조한 각각의 시편을 FAM B 시험연료 (42.3 vol%의 톨루엔, 25.4 vol%의 이소옥탄, 4.3 vol%의 에탄올, 12.7 vol%의 디이소부틸렌, 15.0 vol%의 메탄올 및 0.5 vol%의 탈이온수)에 60℃의 온도에서 72 시간 침지시켰다.In order to measure the physical properties of the composition for a fuel tube prepared in each of the Examples and Comparative Examples with respect to the test fuel, first, each of the compositions was injected to prepare a specimen. Thereafter, each prepared specimen was treated with FAM B test fuel (42.3 vol% toluene, 25.4 vol% isooctane, 4.3 vol% ethanol, 12.7 vol% diisobutylene, 15.0 vol% methanol and 0.5 vol% of deionized water) at a temperature of 60° C. for 72 hours.
이후, 시편 각각의 침지 전/후 질량차, 충격강도 및 굴곡강도를 측정하여 하기 표 2에 나타내었다.Thereafter, the mass difference, impact strength, and flexural strength of each specimen were measured before and after immersion, and are shown in Table 2 below.
[표 2][Table 2]
Figure PCTKR2020019378-appb-I000002
Figure PCTKR2020019378-appb-I000002
상기 표 2에 나타낸 바와 같이, 비교예에서 제조한 연료 튜브용 조성물의 경우 폴리아미드 12 수지 간 공간에 단분자(FAM B, 가소제)가 침투하고 가소화되어 연화가 발생함으로써 질량 및 충격강도가 증가하고 굴곡강도가 감소함을 확인할 수 있었다. 즉, 시험연료에 대해 낮은 차단성을 가짐을 확인할 수 있었다.As shown in Table 2 above, in the case of the composition for fuel tube prepared in Comparative Example, a single molecule (FAM B, plasticizer) penetrated into the space between the polyamide 12 resins and was plasticized and softened, resulting in an increase in mass and impact strength. and the flexural strength decreased. That is, it was confirmed that the test fuel had low barrier properties.
반면, 실시예 1에서 제조한 연료 튜브용 조성물의 경우 충격강도는 증가하였으나, 질량의 증가폭 및 굴곡강도의 감소폭이 현저히 낮음을 확인할 수 있었으며, 실시예 2에서 제조한 연료 튜브용 조성물의 경우 오히려 질량 및 충격강도가 감소하고, 굴곡강도의 감소폭 또한 매우 낮음을 확인할 수 있었다.On the other hand, in the case of the composition for fuel tube prepared in Example 1, although the impact strength was increased, it was confirmed that the increase in mass and the decrease in flexural strength were remarkably low, and in the case of the composition for fuel tube prepared in Example 2, the mass And it was confirmed that the impact strength was decreased, and the decrease in the flexural strength was also very low.
이를 통해, 본 발명의 실시예에 따라 제조한 연료 튜브용 조성물은 시험연료에 대해 높은 차단성을 가짐을 확인할 수 있었으며, 특히 사슬연장제를 혼합한 실시예 2의 경우 단분자 침투 저해 및 연화를 방지하여 질량이 감소(올리고머 일부 용출)하고, 충격강도 및 굴곡강도 유지율이 매우 높음을 확인할 수 있었다.Through this, it was confirmed that the composition for fuel tube prepared according to the embodiment of the present invention had high barrier properties against the test fuel, and in particular, in the case of Example 2 in which a chain extender was mixed, monomolecular penetration inhibition and softening were inhibited. It was confirmed that the mass was reduced (partial oligomer dissolution) and the retention rate of impact strength and flexural strength was very high.
한편, 상기 실시예 1, 2 및 비교예에서 각각 제조한 시편의 시험연료 침지 후 용출되는 성분을 분석하였으며, 이의 결과를 나타낸 GC/MS 그래프를 도 3 내지 5에 각각 나타내었다.On the other hand, the components eluted after immersion in the test fuel of the specimens prepared in Examples 1 and 2 and Comparative Examples, respectively, were analyzed, and GC/MS graphs showing the results are shown in FIGS. 3 to 5, respectively.
우선, 비교예에 따른 결과를 나타내는 도 5를 참조하면, 모노머 피크가 관찰되어 모노머가 용출되었음을 확인할 수 있었다.First, referring to FIG. 5 showing the results according to the comparative example, it was confirmed that the monomer peak was observed and the monomer was eluted.
한편, 실시예 1에 따른 결과를 나타내는 도 3 및 실시예 2에 따른 결과를 나타내는 도 4를 참조하면, 모노머 피크가 관찰되지 않아 모노머가 용출되지 않았음을 확인할 수 있었으며, 가소제 및 다이머(dimer)는 소량 용출되었음을 확인할 수 있었다. 특히, 실시예 2의 경우 실시예 1에 비해 용출되는 가소제 및 다이머(dimer)의 양이 적어 가장 우수한 성능을 나타냄을 확인할 수 있었다.On the other hand, referring to FIG. 3 showing the result according to Example 1 and FIG. 4 showing the result according to Example 2, it was confirmed that the monomer was not eluted because the monomer peak was not observed, and the plasticizer and dimer was confirmed to be eluted in a small amount. In particular, in the case of Example 2, compared to Example 1, it was confirmed that the amount of eluted plasticizer and dimer was small, indicating the best performance.
이상, 바람직한 실시예와 함께 본 발명에 대하여 상세하게 설명하였으나, 이러한 실시예로 본 발명의 기술적 사상의 범위가 한정되는 것은 아니다. 따라서, 본 발명의 기술적 사상의 범위 내에서 다양한 변형예 또는 균등한 범위의 실시예가 존재할 수 있다. 그러므로 본 발명에 따른 기술적 사상의 권리범위는 청구범위에 의해 해석되어야 하고, 이와 동등하거나 균등한 범위 내의 기술 사상은 본 발명의 권리범위에 속하는 것으로 해석되어야 할 것이다.As mentioned above, although the present invention has been described in detail with preferred embodiments, the scope of the technical idea of the present invention is not limited to these embodiments. Accordingly, various modifications or equivalent ranges of embodiments may exist within the scope of the technical spirit of the present invention. Therefore, the scope of the technical idea according to the present invention should be interpreted by the claims, and the technical idea within the equivalent or equivalent scope should be interpreted as belonging to the scope of the present invention.
본 발명에 따른 연료 튜브용 조성물, 이 조성물을 포함하는 복합재료 및 이를 이용한 연료 튜브는 장기 사용시 자동차 연료에 의해 PA12의 미반응 올리고머, 모노머와 가소제가 용출되는 것을 감소 내지 방지할 수 있다.The composition for a fuel tube according to the present invention, a composite material comprising the composition, and a fuel tube using the same can reduce or prevent the elution of unreacted oligomers, monomers and plasticizers of PA12 by automobile fuels during long-term use.
또한, 내화학성과 기계적 물성이 향상되며 다층 튜브 공압출 가공성과 튜브의 층간 접착성이 향상될 수 있다.In addition, chemical resistance and mechanical properties may be improved, and multilayer tube coextrusion processability and interlayer adhesion of the tube may be improved.
아울러, 내층과 외층에 사용되는 재료는 동일한 수지를 기반으로 제조되므로 원가가 절감될 수 있다.In addition, since the material used for the inner layer and the outer layer is manufactured based on the same resin, the cost can be reduced.

Claims (20)

  1. 폴리아미드 12 수지에,to polyamide 12 resin,
    산화방지제, 가소제 및 유동성 개선제가 포함된 연료 튜브용 조성물.A composition for a fuel tube comprising an antioxidant, a plasticizer and a flow improver.
  2. 제1항에 있어서,According to claim 1,
    상기 폴리아미드 12 수지의 중량평균분자량은 45,000 내지 100,000인 연료 튜브용 조성물.The weight average molecular weight of the polyamide 12 resin is 45,000 to 100,000 composition for a fuel tube.
  3. 제1항에 있어서,According to claim 1,
    상기 산화방지제는 이치환된 페놀, 페닐 포스파이트, 히드로퍼옥시드 분해제, 입체 장애 페놀 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.wherein the antioxidant comprises a material selected from the group consisting of disubstituted phenols, phenyl phosphites, hydroperoxide degrading agents, sterically hindered phenols, and combinations thereof.
  4. 제1항에 있어서,According to claim 1,
    상기 가소제는 술폰아미드 계열, 벤조에이트 계열, 프탈레이트 계열 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The plasticizer composition for a fuel tube comprising a material selected from the group consisting of sulfonamide series, benzoate series, phthalate series, and combinations thereof.
  5. 제1항에 있어서,According to claim 1,
    상기 유동성 개선제는 탄소수 12 이상의 장쇄 지방족 카르복시산, 탄소수 12 이상의 장쇄 지방족 카르복시산의 유도체, 탄소수 12 이상의 고급 지방족 알코올, 탄소수 12 이상의 고급 지방족 알코올의 유도체, 폴리프로필렌 왁스, 아미드 왁스, 폴리실록산, 과불소화 폴리에테르, 산화된 고밀도 폴리에틸렌, 불소계 수지, 이황화몰리브데늄, 덴드리머 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The fluidity improving agent is a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a derivative of a long-chain aliphatic carboxylic acid having 12 or more carbon atoms, a higher aliphatic alcohol having 12 or more carbon atoms, a derivative of a higher aliphatic alcohol having 12 or more carbon atoms, polypropylene wax, amide wax, polysiloxane, perfluorinated polyether, A composition for a fuel tube comprising a material selected from the group consisting of oxidized high-density polyethylene, fluorine-based resin, molybdenum disulfide, dendrimers, and combinations thereof.
  6. 제1항에 있어서,According to claim 1,
    상기 폴리아미드 12 수지 100 중량부 대비, Compared to 100 parts by weight of the polyamide 12 resin,
    상기 산화방지제의 함량은 1 중량부 내지 5 중량부이고,The content of the antioxidant is 1 part by weight to 5 parts by weight,
    상기 가소제의 함량은 3 중량부 내지 15 중량부이고,The content of the plasticizer is 3 parts by weight to 15 parts by weight,
    상기 유동성 개선제의 함량은 0.1 중량부 내지 5 중량부인 것인 연료 튜브용 조성물.The content of the fluidity improving agent is 0.1 parts by weight to 5 parts by weight of the composition for a fuel tube.
  7. 제1항에 있어서,According to claim 1,
    상기 연료 튜브용 조성물은 충격보강제 및 사슬연장제를 더 포함하는 것인 연료 튜브용 조성물.The composition for a fuel tube further comprises an impact modifier and a chain extender.
  8. 제7항에 있어서,8. The method of claim 7,
    상기 충격보강제는 에틸렌-프로필렌 고무, 에틸렌-프로필렌-디엔 고무, 에틸렌-부텐 고무, 에틸렌-옥텐 고무, 부타디엔 고무, 고밀도 폴리에틸렌, 스티렌-에틸렌/부텐 고무, 아크릴레이트 고무, 무수말레인산이 그라프트중합된 에틸렌-프로필렌 고무, 에틸렌-프로필렌-디엔 고무, 에틸렌-부텐 고무, 에틸렌-옥텐 고무, 스티렌-에틸렌/부텐 고무 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The impact modifier is ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, butadiene rubber, high-density polyethylene, styrene-ethylene/butene rubber, acrylate rubber, maleic anhydride graft-polymerized A composition for a fuel tube comprising a material selected from the group consisting of ethylene-propylene rubber, ethylene-propylene-diene rubber, ethylene-butene rubber, ethylene-octene rubber, styrene-ethylene/butene rubber, and combinations thereof.
  9. 제7항에 있어서,8. The method of claim 7,
    상기 사슬연장제는 비스락탐, 비스옥사졸린, 비스옥사진, 비스옥사졸리논, 비스에폭사이드, 포스파이드, 포스파이트, 다이이소시아네이트, 다이시아네이트, 다이안하이드라이드, 비스케텐이민, 에틸렌 말레산 무수물 코폴리머, 스티렌 말레산 무수물 코폴리머 계열 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The chain extender is bislactam, bisoxazoline, bisoxazine, bisoxazolinone, bisepoxide, phosphide, phosphite, diisocyanate, dicyanate, dianhydride, bisketenimine, ethylene male A composition for a fuel tube comprising a material selected from the group consisting of an acid anhydride copolymer, a styrene maleic anhydride copolymer series, and combinations thereof.
  10. 제7항에 있어서,8. The method of claim 7,
    상기 폴리아미드 12 수지 100 중량부에 대비, Compared to 100 parts by weight of the polyamide 12 resin,
    상기 충격보강제의 함량은 3 중량부 내지 15 중량부이고, The content of the impact modifier is 3 parts by weight to 15 parts by weight,
    상기 사슬연장제의 함량은 0.1 중량부 내지 5 중량부인 것인 연료 튜브용 조성물. The content of the chain extender is 0.1 parts by weight to 5 parts by weight of the composition for a fuel tube.
  11. 제1항에 있어서,According to claim 1,
    상기 연료 튜브용 조성물은 캡핑제, 도전제, 안정제 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 더 포함하는 것인 연료 튜브용 조성물.The composition for a fuel tube further comprises a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
  12. 제11항에 있어서,12. The method of claim 11,
    상기 캡핑제는 아세트산무수물, 무수프탈산, 헥사메틸다이실라잔, 아세트산, 시클로헥실아민 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The capping agent comprises a material selected from the group consisting of acetic anhydride, phthalic anhydride, hexamethyldisilazane, acetic acid, cyclohexylamine, and combinations thereof.
  13. 제11항에 있어서,12. The method of claim 11,
    상기 도전제는 탄소나노튜브, 카본블랙, 탄소섬유 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.The conductive agent is a fuel tube composition comprising a material selected from the group consisting of carbon nanotubes, carbon black, carbon fibers, and combinations thereof.
  14. 제11항에 있어서,12. The method of claim 11,
    상기 안정제는 아인산염, 입체적으로 장애된 페놀, 2급 아민, UV흡수재, HALS 안정제, 금속염 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 포함하는 것인 연료 튜브용 조성물.wherein the stabilizer comprises a material selected from the group consisting of phosphites, sterically hindered phenols, secondary amines, UV absorbers, HALS stabilizers, metal salts, and combinations thereof.
  15. 제11항에 있어서,12. The method of claim 11,
    상기 폴리아미드 12 수지 100 중량부에 대하여, Based on 100 parts by weight of the polyamide 12 resin,
    상기 캡핑제의 함량은 0.1 중량부 내지 4 중량부이고,The content of the capping agent is 0.1 parts by weight to 4 parts by weight,
    상기 도전제의 함량은 0.1 중량부 내지 10 중량부이고,The content of the conductive agent is 0.1 parts by weight to 10 parts by weight,
    상기 안정제의 함량은 0.002 중량부 내지 1 중량부인 것인 연료 튜브용 조성물.The content of the stabilizer is 0.002 parts by weight to 1 part by weight of the composition for a fuel tube.
  16. 폴리아미드 12 수지를 포함하는 외층;an outer layer comprising polyamide 12 resin;
    에틸렌비닐알코올을 포함하는 중간층; 및an intermediate layer comprising ethylene vinyl alcohol; and
    폴리아미드 12 수지를 포함하는 내층;을 포함하는 연료 튜브용 다층 복합재료.A multilayer composite material for a fuel tube comprising a; an inner layer comprising polyamide 12 resin.
  17. 제16항에 있어서,17. The method of claim 16,
    상기 내층은,The inner layer is
    폴리아미드 12 수지에 산화방지제, 가소제 및 유동성 개선제가 포함된 것인 연료 튜브용 다층 복합재료.A multilayer composite material for fuel tubes, comprising polyamide 12 resin containing antioxidants, plasticizers and flow improvers.
  18. 제17항에 있어서,18. The method of claim 17,
    상기 내층은,The inner layer is
    충격보강제 및 사슬연장제를 더 포함하는 것인 연료 튜브용 다층 복합재료.The multilayer composite material for fuel tube further comprising an impact modifier and a chain extender.
  19. 제17항에 있어서,18. The method of claim 17,
    상기 내층은,The inner layer is
    캡핑제, 도전제, 안정제 및 이들의 조합들로 이루어진 군으로부터 선택되는 물질을 더 포함하는 것인 연료 튜브용 다층 복합재료.The multilayer composite material for a fuel tube further comprising a material selected from the group consisting of a capping agent, a conductive agent, a stabilizer, and combinations thereof.
  20. 제16항에 따른 연료 튜브용 다층 복합재료를 포함하는 연료 튜브.A fuel tube comprising the multilayer composite material for a fuel tube according to claim 16 .
PCT/KR2020/019378 2019-12-30 2020-12-30 Composition for fuel tube, composite material comprising composition, and fuel tube using same WO2021137612A1 (en)

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KR1020200184237A KR102458558B1 (en) 2019-12-30 2020-12-28 Composite materials for fuel tube and fuel tube using this
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