WO2021137446A1 - Filament winding device and filament winding method - Google Patents

Filament winding device and filament winding method Download PDF

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Publication number
WO2021137446A1
WO2021137446A1 PCT/KR2020/017254 KR2020017254W WO2021137446A1 WO 2021137446 A1 WO2021137446 A1 WO 2021137446A1 KR 2020017254 W KR2020017254 W KR 2020017254W WO 2021137446 A1 WO2021137446 A1 WO 2021137446A1
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WIPO (PCT)
Prior art keywords
unit
resin
liner
fiber
impregnated
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PCT/KR2020/017254
Other languages
French (fr)
Korean (ko)
Inventor
김기영
김동욱
김규년
Original Assignee
한화솔루션 주식회사
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Publication of WO2021137446A1 publication Critical patent/WO2021137446A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a filament winding apparatus and a filament winding method, and more particularly, through a resin selection part during a continuous process to impregnate different types of resins with each other according to the direction or length of the fibers wound on the liner.
  • a resin selection part during a continuous process to impregnate different types of resins with each other according to the direction or length of the fibers wound on the liner.
  • molding methods for a composite material There are several methods for molding a composite material. Examples of molding methods for a composite material based on a polymer material include an autoclave molding method, a vacuum bag molding method, a compression molding method, and a filament molding method. Winding (Filament Winding), SMC molding method (Sheet Molding Compound) or BMC molding method (Bulk Molding Compound), RTM molding method (Resin Transfer Molding), pultrusion molding method, hot press molding method, etc. are available. Among these methods, the filament winding molding method is mainly used for manufacturing circular products.
  • the filament winding method is a composite molding method in which continuous fibers impregnated with resin are wound around a cylindrical rotating mandrel and cured to produce a rotationally symmetrical structure. It is possible to apply the wet winding method, which is impregnated while passing through the resin bath, and the dry winding method using tow prepreg.
  • the resin-impregnated fiber is wound on a liner, and the amount of resin impregnation remaining in the fiber varies greatly depending on the viscosity of the resin, the tension of the fiber, and the pressure of the impregnation roll. is a factor influencing the quality of
  • hydrogen fuel cell vehicles are eco-friendly vehicles that operate by driving a motor using electricity obtained by reacting hydrogen with oxygen in the air instead of a gasoline internal combustion engine.
  • Electricity generation the core of a hydrogen fuel cell vehicle, drives the motor with electricity generated by the reaction of hydrogen and oxygen through a catalyst.
  • the most efficient method is to store hydrogen at high pressure in a hydrogen tank.
  • This is a method of supplying hydrogen using a compressed hydrogen tank/liquid hydrogen tank, and it is completely pollution-free as only water is generated during operation.
  • the disadvantages include increased vehicle volume due to tank mounting, instability of hydrogen, and difficulty in building hydrogen supply infrastructure.
  • a pressure vessel for storing high-pressure gas basically requires a material that is strong and can withstand high pressure.
  • it is essential to reduce the weight of the structure in order to improve fuel efficiency and performance of automobiles.
  • Composite material pressure vessels such as hydrogen tanks and compressed natural gas (CNG) tanks are generally manufactured using the filament winding method, which is manufactured by impregnating carbon fiber with epoxy resin and then winding it on a plastic liner. This is because a structure having a cylindrical shape or a curvature can be easily manufactured by integral molding.
  • CNG compressed natural gas
  • the hydrogen tank has a charging pressure of 350 bar or 700 bar, and in order to prevent accidents due to hydrogen instability, it is regulated to verify stability at 1.5 times the pressure during container manufacturing.
  • the types of methods for winding the resin-impregnated fiber on the plastic liner to manufacture a pressure vessel such as a hydrogen tank are Hoop Wrapped (Vertical Winding) and Helical Wrapped. Spiral winding), Hoop Wrapped (vertical winding) is used as a method to increase elongation, and Helical Wrapped (helical winding) is used for strength.
  • the pressure vessel manufactured by the conventional filament winding device and the filament winding method is manufactured by winding the plastic liner using a fiber impregnated with a single resin having the same elongation.
  • the gas container expands.
  • the degree of expansion is different between the cylinder direction (A direction) and the circumferential direction (B direction) of the pressure vessel, so the cylinder with a relatively large degree of expansion In the direction (B direction), cracks (C) were generated, and there was a problem in that the performance and stability of the pressure vessel were deteriorated.
  • the gas vessel is expanded in the process of filling the manufactured pressure vessel with gas or performing a pressure resistance test, so that a crack is generated in the circumferential direction (B direction). Because the pressure vessel is used by the operator or the driver of a hydrogen fuel cell vehicle in the state in which it occurs, it causes inconvenience to the experimenter conducting the pressure test due to the explosion of hydrogen gas, etc., which has a very high explosive power, and causes accidents on property, such as automobiles, or personal accidents. There was a problem that the risk of a safety accident was very high.
  • the pressure vessel manufactured by the conventional filament winding device and filament winding method is frequently damaged during gas filling or pressure resistance test, and has low durability. There is a problem of delaying time, and when it is installed and used in a vehicle, there is a problem in that the maintenance cost of the vehicle is greatly increased, such as having to replace the pressure vessel or the vehicle itself for stability.
  • the present invention is to solve the above problems, and an object of the present invention is to wind a liner with fibers impregnated with different types of resins having different elongations depending on the direction or length of the fibers to be wound on the liner. to prevent cracks in the pressure vessel in which the high-pressure gas is accommodated, to increase the durability and stability of the pressure vessel, to prevent inconvenience to the tester of the pressure test due to the explosion of hydrogen gas contained in the pressure vessel, and to prevent safety accidents such as property or personal accidents. It is to provide a filament winding device and a filament winding method that can prevent.
  • the filament winding device includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and a control unit for controlling the operation of the injection unit, the carriage unit, and the spinning unit, wherein the injection unit crosses and impregnates different resins according to the direction or length of the fiber wound on the liner.
  • the filament winding apparatus includes a supply unit for supplying fibers; an injection unit impregnating the fiber supplied from the supply unit with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; and a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit onto the liner, wherein the injection unit is provided in the direction of the fiber wound on the liner or Depending on the length, different types of resins may be crossed and impregnated.
  • the filament winding device includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and a conveying unit for transporting a pressure vessel in which the winding of fibers impregnated with resin in the liner is completed, wherein the injection unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner.
  • the filament winding device includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and an inspection unit for inspecting the state of the resin-impregnated fiber through the injection unit and the winding state of the fiber impregnated with the resin in the liner, wherein the injection unit is in the direction or length of the fiber wound on the liner. Accordingly, heterogeneous resins can be impregnated by crossing each other.
  • the carriage unit, the holding portion is installed adjacent to the injection unit; a sliding part installed to be movable in a horizontal direction along the support part; an arm portion movably installed in a vertical direction and a height direction at the tip of the sliding portion; and a winding part rotatably installed at the tip of the arm part to wind the fiber impregnated with the resin on the liner.
  • the spinning unit includes: a bed adjacent to the support and installed in parallel with the support in the horizontal direction; a spindle unit rotatably installed in the bed unit to clamp the liner; and a driving unit configured to rotate the spindle unit.
  • control unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner, and applies the resin-impregnated fibers to the liner.
  • a data storage unit for storing information for winding in; an input/output unit for inputting or outputting signals and information for crossing and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner; Confirmation of confirming the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit by the information stored in the data storage unit and the signal input or output from the input/output unit part; The supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit according to the confirmation result of the confirmation unit, the information stored in the data storage unit, and the signal input or output from the input/output unit.
  • a determination unit for determining an operation sequence
  • the supply unit to select the type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to impregnate the resin; It may include; a command unit for outputting operation signals of the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit.
  • control unit includes the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the It may further include an analysis unit that analyzes whether the inspection unit is operating normally.
  • the control unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner, and applies the resin-impregnated fibers to the liner.
  • the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, the inspection unit, the data storage unit, The input/output unit, the check unit, the determination unit, the command unit, and a communication unit for exchanging signals with each other between the analysis unit; may further include.
  • the injection unit a guide part for guiding the fiber drawn into the inside of the injection unit or drawn out of the injection unit; a tension adjusting part installed between the guide parts to adjust the tension of the fibers while being drawn into the injection unit and drawn out of the injection unit; a resin supply unit for supplying a resin to impregnate the resin into the fibers introduced into the injection unit; and a resin selection unit that moves the resin supply unit to impregnate the fibers with a different type of resin according to the direction or length of the fibers external to the liner.
  • the injection unit, the resin-impregnated fibers through the resin supply part and the resin selection part are not mixed before the fibers are withdrawn to the outside of the injection unit. It may further include; a separating part formed in the shape of a comb to organize the fibers.
  • the guide part of the injection unit has an inlet guide hole through which the fibers are introduced, and guides the fibers so that the fibers are drawn into the interior of the injection unit.
  • an inlet guide unit and a pull-out guide part having a lead-out guide hole through which the resin-impregnated fiber accommodated in the resin supply part selected through the resin selection part is drawn out, and a pull-out guide part for guiding the resin-impregnated fiber to be drawn out of the injection unit.
  • the tension adjusting unit of the injection unit is fixedly installed between the inlet guide unit and the resin supply unit in order to adjust the tension on the fiber introduced into the resin supply unit.
  • a first tension control unit to be; and a second tension adjusting unit installed adjacent to the withdrawing guide unit to adjust the tension of the resin-impregnated fibers drawn out through the withdrawing guide unit.
  • the second tension control unit is fixedly installed to be spaced apart from each other at a predetermined interval, and the main control for adjusting the tension of the resin-impregnated fiber drawn out through the extraction guide unit. part; And to adjust the tension of the resin-impregnated fiber when the resin-containing fiber is wound on the liner so that the resin-impregnated fiber is drawn out through the take-out guide part, elevating and lowering is installed between the main adjusting part. It may include a; sub-control unit to be.
  • the resin supply unit of the injection unit is installed adjacent to the first tension control unit to the fiber introduced through the inlet guide unit and the first tension control unit.
  • a first resin supply unit for supplying resin A second installed between the first resin supply unit and the second tension control unit to supply the resin accommodated in the first resin supply unit and a different kind of resin to the fibers introduced through the inlet guide unit and the first tension control unit.
  • resin supply unit; and an impregnation roll installed adjacent to the second resin supply unit so that the resin supplied by the first resin supply unit or the second resin supply unit is impregnated into the fibers.
  • each of the resin is accommodated in the bath; a drum unit rotatably installed in the bath unit to move the resin accommodated in the bath unit; and a blade unit installed adjacent to the drum unit and installed in the bath unit to adjust the amount of resin moving in association with the rotation of the drum unit.
  • the fiber moving part of the resin selection part is installed adjacent to the resin supply part; a plurality of cylinder parts installed on the support part to face the first resin supply part and the second resin supply part in a height direction, respectively; a rod part which is installed to be retractable or withdrawable from the cylinder part; a pair of rolling parts rotatably installed in the rod part to grip and move the fibers; and a sensing unit installed in the cylinder unit to sense the operation of the fiber moving unit, wherein the first resin supply unit includes a direction or a length of the fiber wound on the liner to cross and impregnate different types of resins.
  • the rod part adjacent to the first resin supply part enters according to the direction or length of the fiber wound on the liner, the rod adjacent to the second resin supply part
  • the rod part adjacent to the second resin supply part may be drawn in.
  • the filament winding method comprises the steps of: preparing a different kind of resin for intersecting and impregnating different kinds of resins with each other according to the direction or length of a fiber wound on a liner; Storing data for intersecting and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner in a data storage unit; Receiving signals and information through an input/output unit or a communication unit to cross and impregnate different types of resins according to the direction or length of the fibers wound on the liner and to wind the resin-impregnated fibers on the liner; mounting the liner to the spindle portion of the spinning unit; supplying the fiber for impregnating the resin by the injection unit through the supply unit; Checking the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit by the information
  • the supply unit to select a type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to be impregnated with the resin; outputting operation signals of the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit from a command unit; According to the signal output from the command unit, one resin supply unit is selected from the resin selection unit among the first resin supply unit and the second resin supply unit for storing different types of resin according to the direction or length of the fiber currently wound on the liner.
  • moving the resin supply unit and rotating the liner clamped to the spindle part of the spinning unit and operating the carriage unit to form the fibers impregnated in the resin stored in the first resin supply part or the second resin supply part selected by the resin selection part. It may include; winding the liner.
  • the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and The method may further include; analyzing, by the analysis unit, whether the inspection unit is operating normally.
  • the pressure vessel according to the present invention can be manufactured with the filament winding device according to the present invention.
  • the pressure vessel according to the present invention may be manufactured by the filament winding method according to the present invention.
  • the filament winding device and the filament winding method according to the present invention are filled with gas as the pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fibers wound on the liner or the length of the fibers.
  • the fiber is wound through a fiber impregnated with a high elongation resin to cause cracks in the pressure vessel. It has the effect of increasing the durability and stability of the pressure vessel by preventing the occurrence of cracks.
  • the gas container is expanded in the process of filling gas or performing a pressure test, and cracks (C) are generated in the circumferential direction (B direction) in advance. Therefore, by safely storing hydrogen, etc., which have a very high explosive power, safety accidents such as property accidents such as explosions of automobiles, etc. in which pressure vessels are stored, or personal accidents including workers who perform pressure tests or charge gas or drivers of hydrogen fuel cell vehicles, etc. It is effective in preventing accidents.
  • the filament winding device and the filament winding method according to the present invention can minimize the working time by automatically crossing and impregnating different types of resins in a continuous process.
  • the test time is minimized by preventing the test time from being delayed by frequently replacing the pressure vessel due to frequent breakage in the process.
  • it is necessary to replace the damaged pressure vessel or replace the vehicle itself for stability. Since there is no need, there is an effect of reducing the experimental cost and maintenance cost.
  • FIG. 1 shows a state in which a resin-impregnated fiber is wound on a plastic liner by a Hoop Wrapped (vertical winding).
  • FIG. 2 shows a state in which the resin-impregnated fiber is wound in a helical wrapped (helical winding) fashion on a plastic liner.
  • Figure 3 shows a pressure vessel produced by the conventional filament winding apparatus and filament winding method.
  • Figure 4 shows a perspective view of a filament winding device according to an embodiment of the present invention.
  • 5 and 6 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding device according to an embodiment of the present invention.
  • FIG. 7 and 8 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding apparatus according to an embodiment of the present invention.
  • Figure 9 shows a block diagram of the control unit of the filament winding device according to an embodiment of the present invention.
  • Figure 10 shows a flow chart of the filament winding method according to an embodiment of the present invention.
  • 2000 injection unit
  • 2100 guide part
  • 2200 tension control unit
  • 2300 resin supply unit
  • 3200 spindle unit
  • 3300 driving unit
  • 5100 data storage unit
  • 5200 input/output unit
  • 5300 communication unit
  • 5400 confirmation unit
  • Figure 1 shows a state in which the resin-impregnated fiber is wound on a plastic liner with a Hoop Wrapped (vertical winding)
  • Figure 2 is a resin-impregnated fiber on a plastic liner with a helical wrap (Helical Wrapped). Indicates the winding state.
  • Figure 3 shows a conventional filament winding apparatus and a pressure vessel produced by the filament winding method
  • Figure 4 shows a perspective view of the filament winding apparatus according to an embodiment of the present invention.
  • 5 and 6 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding device according to an embodiment of the present invention.
  • FIG. 7 and 8 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding apparatus according to an embodiment of the present invention.
  • Figure 9 shows a block diagram of the control unit of the filament winding apparatus according to an embodiment of the present invention
  • Figure 10 shows a flow chart of the filament winding method according to an embodiment of the present invention.
  • “Horizontal direction” means a longitudinal direction in the same member in a horizontal direction
  • “vertical direction” means a longitudinal direction in the same member while being perpendicular to the longitudinal direction
  • “height direction” means orthogonal to a longitudinal direction and a width direction. It means the height direction in the same member.
  • upper (upper) means an upward direction in the “height direction”, that is, an upward direction
  • downward (lower) means a downward direction in the "height direction”, that is, a downward direction.
  • the filament winding device 1 according to the present invention is a supply unit 1000, an injection unit 2000, a spinning unit 3000, a carriage unit 4000, a control unit 5000, a transport unit ( 6000), and/or an inspection unit 7000.
  • the supply unit 1000 of the filament winding device 1 according to the present invention serves to supply the fiber 2, and the fiber 2 has heat resistance and impact resistance such as carbon fiber. It is excellent and resistant to chemicals, and as molecules such as oxygen, hydrogen, and nitrogen escape during the heating process, the weight is reduced, so it is lighter than metal (aluminum) and can be made of fibers with superior elasticity and strength compared to metal (iron).
  • the injection unit 2000 of the filament winding device 1 according to the present invention serves to impregnate the resin 4 and 5 into the fiber 2 supplied from the supply unit 1000 . Impregnation refers to the operation of permeating chemicals, etc.
  • the carriage unit 4000 of the filament winding device 1 according to the present invention is installed adjacent to the injection unit 2000 so as to be rotationally and vertically movable, and the resins 4 and 5 are impregnated by the injection unit 2000 . It serves to wind the fiber (2) on the liner (3). Winding means wrapping the fiber 2 in a liner.
  • the carriage unit 4000 includes a holding part 4100 , a sliding part 4200 , an arm part 4300 , and a winding part 4400 .
  • the holding part 4100 is installed adjacent to the injection unit 2000) and may be formed in a U-shape as shown in the drawing.
  • the sliding part 4200 is installed to be movable in the horizontal direction along the support part 4100 so that the liner 3 can be wound while reciprocating in the horizontal direction.
  • the arm part 4300 is movably installed at the tip of the sliding part 4000 in the vertical and height directions, so that the fibers 2 impregnated with the resins 4 and 5 can be wound on the liner 3 at various positions. .
  • the winding part 4400 is rotatably installed at the tip of the arm part 4300 , and serves to directly wind the fiber 2 impregnated with the resins 4 and 5 in the liner 3 .
  • a Hoop Wrapped vertical winding
  • a winding part is located at the tip of the arm part 4300 .
  • helical wrapped helical winding
  • the spinning unit 3000 of the filament winding device 1 according to the present invention is installed adjacent to the carriage unit 4000, and the fiber 2 impregnated with the resins 4 and 5 by the injection unit 2000 is formed. It serves to rotate the liner 3 for winding on the liner 3 .
  • the spinning unit 3000 includes a bed unit 3100 , a spindle unit 3200 , and a driving unit 3300 .
  • the bed part 3100 is adjacent to the support part 4100 and is installed in parallel to the support part 4100 in a horizontal direction to support the spinning unit 3000 .
  • the spindle part 3200 is rotatably installed on the bed part 3100 to clamp the liner 3 , and the driving part 3300 rotationally drives the spindle part 320 , and the liner 3 is rotationally driven.
  • the fibers 2 impregnated with the resins 4 and 5 may be wound on the liner 3 .
  • the conveying unit 6000 of the filament winding device 1 serves to convey the pressure vessel in which the winding of the fibers 2 impregnated with the resins 4 and 5 in the liner 3 is completed.
  • the inspection unit 7000 of the filament winding device 1 is the state of the fiber 2 impregnated with the resins 4 and 5 through the injection unit 2000 and the liner 3 ) serves to inspect the winding state of the fiber (2) impregnated with the resin (4, 5).
  • the inspection process of the inspection unit 7000 it is possible to improve the quality of the pressure vessel by the apparatus and method according to the present invention.
  • the injection unit 5000 of the filament winding device 1 according to the present invention serves to impregnate the resins 4 and 5 into the fiber 2 supplied from the supply unit 1000 .
  • the injection unit 5000 includes a guide part 2100 , a tension control part 2200 , a resin supply part 2300 , a resin selection part 2400 and/or a separation part 2500 . do.
  • the guide part 2100 of the injection unit 5000 serves to guide the fibers 2 drawn into the injection unit 5000 or drawn out of the injection unit 5000 .
  • the guide part 2100 has an inlet guide hole 2111 through which the fiber 2 is introduced, and an inlet guide part 2110 for guiding the fiber 2 so that the fiber 2 is introduced into the injection unit 2000 .
  • a resin supply unit 2300 selected through the resin selection unit 2400 and provided with a guide hole 2120 through which the fibers 2 impregnated with the resins 4 and 5 accommodated in the resin supply unit 2300 are drawn out, and the injection unit 2000 of and a pull-out guide part 2120 for guiding the fibers 2 impregnated with the resins 4 and 5 so as to be drawn out.
  • the fiber 2 supplied from the supply unit 1000 is delivered through the inlet guide hole 2111, so that the fiber 2 strands are not twisted or tangled while maintaining the injection unit 5000. Since it is introduced into the inside of the resin supply unit 2300 can be well impregnated with the resin (4,5), the resin (4,5) is impregnated by the resin supply unit (2300) in the injection unit (5000).
  • the fiber 2 is delivered through the draw guide hole 2120 to be wound on the liner 3, which is the next process, so that the fiber 2 is delivered to the carriage unit 4000 while maintaining the state in which the strands are not twisted or tangled. do.
  • the tension control unit 2200 of the injection unit 5000 is installed between the guide units 2100 .
  • the tension adjusting unit 2200 is a first tension adjusting unit 2210 that is fixedly installed between the lead-in guide 2110 and the resin supply 2300 to adjust the tension on the fiber 2 introduced into the resin supply 2300. and a second tension control unit 2220 for adjusting the tension of the fibers 2 impregnated with the resins 4 and 5 that are installed adjacent to the withdrawal guide portion 2120 and drawn out through the withdrawal guide portion 2120 . .
  • the second tension control unit 2220 is a main control unit for adjusting the tension of the fibers 2 impregnated with the resins 4 and 5 that are fixedly installed to be spaced apart from each other at a predetermined interval and drawn out through the extraction guide unit 2120 .
  • the tension of the fibers 2 impregnated with the resins 4 and 5 is adjusted to the resins 4 and 5 ) includes a sub-regulating unit 2222 installed so as to be able to elevate between the main control unit 2221 in order to draw out the impregnated fiber 2 through the withdrawal guide unit 2120 .
  • the first tension control unit 2210 is not rotated but is fixedly installed, and serves to spread the fiber 2 by applying tension to the fiber 2 supplied from the supply unit 1000, so that the fiber (2) strands While maintaining this well-stretched state, the resins 4 and 5 supplied by the resin supply unit 2300 can be well impregnated, and the second tension control unit 2220 is provided with the resin 4 and 5 by the resin supply unit 2300. 5) is applied to the impregnated fiber (2) with tension to spread the fiber (2), and the fiber (2) impregnated with the resin (4, 5) in the liner (3) is the next process. Make sure to wind accurately and precisely.
  • the second tension control unit 2220 is the spinning unit 3000 in the process in which the fibers 2 impregnated with the resins 4 and 5 are wound on the liner 3 by the rotation of the spinning unit 3000 , the rotational force of the spinning unit 3000 .
  • the sub-regulating unit 2222 when it is necessary to apply more tension to the fibers 2 impregnated with the resins 4 and 5, the sub-regulating unit 2222 is raised and lowered so that the resins 4 and 5 are interposed between the main adjusting units 2221.
  • the resin (4, 5) By pulling the impregnated fiber (2) stronger, the resin (4, 5) is impregnated with the fiber (2), and on the contrary, the tension is reduced to the fiber (2) impregnated with the resin (4, 5).
  • the sub-regulating unit 2222 descends to weakly release the force pulling the fibers 2 impregnated with the resins 4 and 5 between the main adjusting units 2221, so that the resins 4 and 5 are impregnated. It is possible to reduce the tension of the fibers (2).
  • the separation unit 2500 of the injection unit 5000 is a resin supply unit 2300 and the resin selection unit 2400 through the resin (4, 5) impregnated fiber (2) is drawn out of the injection unit (2000) It is formed in a comb-tooth shape so that the fibers (2) are not mixed before, and serves to organize the fibers (2).
  • the resin supply unit 2300 of the injection unit 5000 supplies the resins 4 and 5 in order to impregnate the resins 4 and 5 into the fibers 2 introduced into the injection unit 2000 .
  • the resin supply unit 2300 includes a first resin supply unit 2310 , a second resin supply unit 2320 , and an impregnation roll 2330 .
  • the first resin supply unit 2310 is installed adjacent to the first tension control unit 2210 to apply the resin 4 to the fiber 2 introduced through the inlet guide unit 2110 and the first tension control unit 2210. serves to supply.
  • the second resin supply unit 2320 is installed between the first resin supply unit 2310 and the second tension control unit 2220 , and the fiber introduced through the inlet guide unit 2110 and the first tension control unit 2210 .
  • (2) serves to supply the resin 4 accommodated in the first resin supply unit 2310 and the different types of resin (5).
  • the first resin supply part 2310 and the second resin supply part 2320 are rotatably installed in the bath part 2341 and the bath part 2341 in which the resins 4 and 5 are accommodated, respectively, and are accommodated in the bath part 2341.
  • the amount of the resin (4, 5) that is installed adjacent to the drum unit 2342 and the drum unit 2342 for rotationally moving the resins 4 and 5 and moves in conjunction with the rotation of the drum unit 2342 It includes a blade portion 2343 installed on the base portion (2341).
  • the impregnation roll 2330 serves to press the fibers 2 so that the resins 4 and 5 supplied by the first resin supply unit 2310 or the second resin supply unit 2320 are impregnated into the fibers 2, It is installed adjacent to the second resin supply unit (2320).
  • the resin selection unit 2400 of the injection unit 5000 is a resin supply unit for impregnating the fibers 2 with different resins 4 and 5 according to the direction or length of the fibers 2 external to the liner 3 . (2300) is moved.
  • the resin selection unit 2400 selects any one of the first resin supply unit 2310 or the second resin supply unit 2320 so that the fiber 2 is accommodated in the bath of the first resin supply unit 2310, the resin or It serves to impregnate any one of the heterogeneous resins accommodated in the bath of the second resin supply unit 2320 .
  • the resin selection unit 2400 includes the first resin supply unit 2310 and the second resin supply unit 2320 to cross and impregnate different types of resins according to the direction or length of the fiber 2 wound on the liner 3 .
  • the resins 4 and 5 of different kinds are accommodated, respectively.
  • the rod part adjacent to the second resin supply part is withdrawn, and when the rod part adjacent to the first resin supply part is withdrawn, the rod part adjacent to the second resin supply part is drawn in.
  • the resin selection unit 2400 includes a fiber moving unit 2410 and a bath moving unit 2420 .
  • the fiber moving unit 2410 is accommodated in the bath portion of the first resin supply unit 2310 by adjusting the position at which the fibers 2 are delivered to be wound on the liner, and the resin or the second resin supply unit 2320 accommodated in the bath portion. It is a method of impregnating only one of different types of resins.
  • the fiber moving part 2410 includes a support part 24110 , a cylinder part 2412 , a rod part 2413 , a rolling part 2414 , and a sensing part 2415 .
  • the support part 2411 is installed adjacent to the resin supply part 2300 . Specifically, as shown in FIGS. 5 and 6 , the resin supply unit 2300 is formed to be spaced apart from each other.
  • the cylinder part 2412 is installed on the support part 2411 to face the first resin supply part 2310 and the second resin supply part 2320 in the height direction, respectively.
  • the rod part 2413 is installed in the cylinder part 2412 to be retractable or withdrawable. That is, when the rod part 2413 is withdrawn from the cylinder part 2412 , it is adjacent to the first resin supply part 2310 and the second resin supply part 2320 , and on the contrary, the rod part 2413 is in the cylinder part 2412 . In this case, the first resin supply unit 2310 and the second resin supply unit 2320 are separated from each other.
  • the rolling part 2414 may be made of a pair, and the fiber 2 is gripped by allowing the fiber 2 to pass between each of the rolling parts 2414 made of a pair so that the fiber 2 is a liner. It is rotatably installed on the rod part 2413 in order to adjust the position transferred to be wound on the fiber 2 so that the fiber 2 moves smoothly without being tangled or cut off.
  • the sensing unit 2415 is installed in the cylinder unit 2412 to detect the operation of the fiber moving unit 2410. That is, it detects whether there is an operation error by checking whether the operation of the fiber moving unit 2410, which will be described later, is in a normal state. do.
  • the injection unit 2000 of the filament winding device 1 according to the present invention is characterized in that different types of resins 4 and 5 are crossed and impregnated according to the direction or length of the fiber 2 wound on the liner 3 . do it with
  • One of the resins used when manufacturing pressure vessels such as hydrogen tanks and compressed natural gas (CNG) tanks through the filament winding device is an epoxy resin.
  • epoxy resin has excellent mechanical properties, heat resistance and chemical resistance, so it is suitable for pressure vessels where safety certification is essential.
  • urethane resin has excellent elongation and chemical resistance but has low heat resistance
  • phenolic resin has high chemical resistance and heat resistance, but high viscosity is not suitable for wet winding process.
  • the filament winding device 1 according to the present invention includes the resin 4 accommodated in the bath 2341 of the first resin supply 2310 and the resin 5 accommodated in the bath 2341 of the second resin supply 2320. is formed of different types of resins.
  • the resin 4 accommodated in the bath part 2341 of the first resin supply part 2310 uses a high elongation resin
  • the resin 5 accommodated in the bath part 2341 of the second resin supply part 2320 has the elongation. Use this low resin.
  • the resin 4 accommodated in the bath 2341 of the first resin supply 2310 uses a low elongation resin
  • the resin 5 accommodated in the bath 2341 of the second resin supply 2320 is Uses high elongation resin
  • Elongation refers to the rate at which the material elongates during a material tensile test.
  • the vessel expands and
  • a fiber impregnated with a high elongation resin is used for winding, and a fiber impregnated with a low elongation resin is used to maintain the high rigidity of the pressure vessel filled with high-pressure gas. It is wound on the liner by crossing it with the fiber impregnated with high elongation resin.
  • a resin with a high elongation has a high elongation rate, which has the advantage of being stretched flexibly in the expansion of a pressure vessel, but a resin with a high elongation has a problem with insufficient heat resistance due to a low Tg value.
  • resins with low elongation have advantages in heat resistance and high rigidity. Due to the low elongation ability, there is a problem that cracks occur in the pressure vessel due to expansion of the pressure vessel.
  • the resin 4 accommodated in the bath portion 2341 of the first resin supply unit 2310 uses a high elongation resin
  • the bath portion of the second resin supply unit 2320 The resin 5 accommodated in 2341 uses a resin having a low elongation, or on the contrary, the resin 4 accommodated in the bath 2341 of the first resin supply part 2310 uses a low elongation resin, and the second resin supply part (
  • the resin 5 accommodated in the bath portion 2341 of 2320 is used to cross with a resin with a low elongation by using a resin with a high elongation, so that both heat resistance and elongation can be supplemented.
  • the resin having a low elongation which is any one of the heterogeneous resins 4 and 5 accommodated in the bath 2341 of the resin supply unit 2300 of the filament winding device 1 according to the present invention, has an elongation of 1% or more to 3 % or less, and the high elongation resin, which is another one of the heterogeneous resins (4, 5), may have an elongation of 5% or more to 10% or less,
  • the elongation of the resin with a low elongation which is one of the heterogeneous resins 4 and 5
  • the degree of fiber elongation is too small to be broken by the tension applied to the fiber during the winding process of the fiber during the winding process.
  • the heat resistance is too low to comply with the verification items of the pressure vessel, and there is a problem in that the rigidity is too low, causing a risk of explosion such as hydrogen in the pressure vessel.
  • the degree of fiber elongation is too small, so that the filament winding device and the gas in the pressure vessel manufactured by the filament winding method When filling or performing a pressure test, the gas container expands.
  • the degree of expansion is different between the cylinder direction (A direction) and the circumferential direction (B direction) of the pressure vessel, and the degree of expansion is relatively large in the circumferential direction (B). direction), the fibers cannot be stretched to correspond to the degree of expansion, and cracks (C) are generated in the circumferential direction (B direction) of the pressure vessel, resulting in a problem that the performance and stability of the pressure vessel are deteriorated.
  • the stiffness of the compression container in which the compressed gas is accommodated is too high. It is low and not only does not comply with the verification items of the pressure vessel, but also has a problem that there is a risk of explosion such as hydrogen in the pressure vessel because the stiffness is too low.
  • the low elongation resin which is any one of the heterogeneous resins 4 and 5 accommodated in the bath 2341 of the resin supply unit 2300, has an elongation of 1% or more to 3% or less
  • the other high elongation resin among the resins 4 and 5 has an elongation of 5% or more to 10% or less, and when two types of resins of high elongation and low elongation are used interchangeably by a resin selection part to be described later.
  • a pressure vessel When a pressure vessel is filled with hydrogen by winding using a fiber impregnated with a high elongation resin, the vessel expands to prevent cracks from occurring in the circumferential direction of the pressure vessel, and a fiber impregnated with a low elongation resin is used.
  • a fiber impregnated with a low elongation resin is used.
  • Filament winding device 1 is a resin with a high elongation or a resin with a low elongation according to the direction or length of the fiber 2 wound on the liner 3, the different types of resins 4 and 5 to each other. cross and impregnate.
  • a Hoop Wrapped (vertical winding) is performed as shown in FIG. 1 .
  • the Hoop Wrapped (vertical winding) is used as a method to increase the elongation. In this case Winding should be done using the fiber (2) impregnated with a high elongation resin.
  • the upper portion of the first resin supply unit 2310 is accommodated.
  • the rod part 2413 of the cylinder part 2412 that is installed opposite to the is drawn out, and the rod part 2413 is drawn out adjacent to the first resin supply part 2310 and the fiber sandwiched between the rolling parts 2414.
  • the fibers 2 move in a direction adjacent to the first resin supply unit 2310 so that the fibers 2 come into contact with the drum unit 2341 of the first resin supply unit 2310, so that the elongation received in the first resin supply unit 2310 is As the high resin 4 moves on the drum 2341 and comes into contact with the fibers 2 , the resin 4 with high elongation is impregnated into the fibers 2 .
  • the drum part 2341 of the second resin supply part 2320 in which the resin 5 with a low elongation is accommodated and the fiber 2 should not come into contact with the upper part of the second resin supply part 2320.
  • the rod part 2413 of the installed cylinder part 2412 is drawn in, and the rod part 2413 is drawn away from the second resin supply part 2320, and the fiber 2 sandwiched between the rolling parts 2414.
  • the resin with a low elongation received in the second resin supply unit 2320 prevents the fiber (2) from being impregnated.
  • FIG. 6 an example of the opposite case to that of FIG. 5 will be described.
  • the carriage unit When the direction of the fiber 2 wound on the liner 3 is helical wrapped as shown in FIG. 2, the carriage unit ( When the winding part 4400 at the tip of the arm part 4300 of 4000) is not located in the height direction, but is rotated and tilted, as shown in FIG. 2, a helical wrapped (helical winding) is performed.
  • Helical Wrapped (helical winding) is used to increase strength, and in this case, it must be wound using a fiber (2) impregnated with a resin with a low elongation.
  • the upper portion of the second resin supply unit 2320 is accommodated.
  • the rod part 2413 of the cylinder part 2412 that is installed opposite to the is drawn out, and the rod part 2413 is drawn out adjacent to the second resin supply part 2320 and the fiber sandwiched between the rolling parts 2414.
  • the fibers 2 move in a direction adjacent to the second resin supply unit 2320 so that the fibers 2 come into contact with the drum unit 2341 of the second resin supply unit 2320, so that the elongation accommodated in the second resin supply unit 2320.
  • the low resin 5 moves along the drum 2341 and comes into contact with the fibers 2, the resin 5 with a low elongation is impregnated into the fibers 2 .
  • the drum unit 2341 of the first resin supply unit 2310 in which the resin 4 having a high elongation is accommodated and the fiber 2 should not come into contact with the upper portion of the first resin supply unit 2310 so as to face the upper part of the first resin supply unit 2310.
  • the rod part 2413 of the installed cylinder part 2412 is drawn in, and the rod part 2413 is drawn away from the first resin supply part 2310, and the fiber 2 sandwiched between the rolling parts 2414.
  • the resin with high elongation accommodated in the first resin supply unit 2310 (4) prevents the fiber (2) from being impregnated.
  • the filament winding apparatus can perform the above-described operation according to the length of the fiber 2 wound on the liner 3 , for example, the length of the fiber 2 wound on the liner 3 .
  • the operation as shown in Fig. 5 is implemented, and thereafter, in a manner that implements the operation as shown in Fig. 6, different types of resins (4, 5), which are resins with high elongation or low elongation, are crossed with each other to form fibers (2) can be impregnated.
  • the filament winding device according to the invention is used to fill a gas or perform a pressure test as a pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber.
  • the fiber is wound through a fiber impregnated with a high elongation resin to prevent cracks in the pressure vessel.
  • the resin selection unit 2400 includes a bath moving unit 2420 . It includes a base moving part 2420 , a support part 2421 , a housing part 2422 , an elevating part 2423 , and a detection part 2424 .
  • the support part 2421 is installed adjacent to the resin supply part 2300 and serves to support the resin supply part.
  • the support part 2421 may be installed to face the support part 2411 in a height direction and spaced apart from each other.
  • the housing part 2422 may be formed in plurality, and each housing part 2422 is installed between the lower part of the first resin supply part and the upper part of the support part 2421 , and the lower part of the second resin supply part and the support part 2421 . ) is installed between the upper part of the
  • the elevating part 2423 is installed in the housing part 2422 to be retractable or withdrawable.
  • the detection unit 2424 is installed in the housing unit 2422 to detect the operation of the bath moving unit 2420 .
  • the base moving part 2420 accommodates different kinds of resins in the first resin supply part and the second resin supply part to cross and impregnate different kinds of resins with each other according to the direction or length of the fibers wound on the liner, and the liner
  • the elevating unit adjacent to the first resin supply unit is drawn in (lowered) according to the direction or length of the fiber to be wound
  • the elevating unit adjacent to the second resin supply unit is drawn out (elevated), and adjacent to the first resin supply unit
  • the elevating unit adjacent to the second resin supply unit is drawn in.
  • FIG. 7 as an example, as in FIG. 5 , when the direction of the fiber 2 wound on the liner 3 is Hoop Wrapped (vertical winding), the arm portion 4300 of the carriage unit 4000 ), the winding part 4400 is positioned in the height direction, and as shown in FIG. 1 , a hoop wrapped (vertical winding) is performed.
  • the hoop wrapped (vertical winding) is used as a method to increase the elongation.
  • the winding should be performed using the fiber (2) impregnated with a resin having a high elongation.
  • the fiber moving unit 2410 operates, and simultaneously with the operation of the fiber moving unit 2410, the base moving unit 2420 also operates.
  • the lower portion of the first resin supply unit 2310 is The elevating part 2423 of the housing part installed in the is drawn out (raised) and pushed while pressing the first resin supply part 2310, so that the first resin supply part 2310 is raised so as to be adjacent to the fiber 2 .
  • the high elongation resin 4 accommodated in the first resin supply unit 2310 moves along the drum unit 2341 and moves to the fiber 2 ) and the resin 4 having a high elongation is impregnated into the fiber 2 as they come into contact with each other.
  • the drum unit 2341 of the second resin supply unit 2320 in which the resin 5 having a low elongation is accommodated and the fiber 2 should not come into contact with the housing installed under the second resin supply unit 2320 .
  • the negative elevating unit 2423 enters (falls down) so that the second resin supply unit 2320 descends away from the fiber 2 while descending.
  • the resin 5 having a low elongation received in the second resin supply unit 2320 is prevented from being impregnated into the fiber 2 by preventing the fiber from contacting the drum unit 2341 of the second resin supply unit 2320 .
  • FIG. 8 an example of the opposite case to FIG. 7 will be described.
  • the carriage unit When the direction of the fiber 2 wound on the liner 3 is helical wrapped as shown in FIG. 2, the carriage unit ( When the winding part 4400 at the tip of the arm part 4300 of 4000) is not located in the height direction, but is rotated and tilted, as shown in FIG. 2, a helical wrapped (helical winding) is performed.
  • Helical Wrapped (helical winding) is used to increase strength, and in this case, it must be wound using a fiber (2) impregnated with a resin with a low elongation. Accordingly, the operation is reversed to the case of FIG. 7 described above.
  • the filament winding apparatus according to the present invention can perform the above-described operation according to the length of the fiber 2 wound on the liner 3,
  • the operation as shown in FIG. 7 is implemented, and after that, the resin with high elongation or the elongation is obtained by implementing the operation as shown in FIG. 8 . It is possible to impregnate the fibers 2 by crossing different resins 4 and 5, which are low resins.
  • the method of intersecting and impregnating resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber is realized by the operation of the base moving part as well as the above-described fiber moving part.
  • the bath part goes up and down by the bath moving part, and in the opposite case, the opposite operation is implemented at the same time, so that the drum part and the fiber with the resin selected from different types of resin are in contact with each other easily and precisely.
  • Filament winding operation by impregnating with resin and not impregnating the rest of the resin so that it is impregnated with resins with different elongations according to the direction of the fiber wound on the liner or the length of the fiber more quickly, accurately and precisely. time can be minimized.
  • the filament winding device provides a method of intersecting and impregnating resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber. It is realized by the operation of the bath moving part where the bath only moves regardless, so that the fiber is subjected to tension due to the excessive operation of the fiber moving part during the process of winding the fiber to minimize damage to the fiber, and the fiber's tension is frequently changed so that the fiber It is possible to increase the durability and stability of the pressure vessel by preventing the production of defective pressure vessels because the impregnation rate to be impregnated according to the change of the tension of the pressure vessel is not uniform.
  • the supply unit 1000 , the injection unit 2000 , the spinning unit 3000 , and the carriage unit 4000 include a waterproof coating layer, and the waterproof coating layer is formed using a waterproof coating composition.
  • a shrink film or a vacuum film may be used. At this time, the material of the shrink film and the vacuum film is PP, PE, etc. are used.
  • the waterproof coating composition is a silane compound represented by the following formula (1); bookbinder; inorganic particles; surfactants and dispersants.
  • the binder is selected from the group consisting of an acrylic binder, a urethane-based binder, a silicone-based binder, and a mixture thereof, more specifically a silicone-based binder, and more specifically, polyhydrosiloxane may be used as the binder, but is not limited to the above example.
  • the surfactant is a betaine-based surfactant, more specifically alkylbetaine, amidebetaine, sulfobetaine, hydroxysulfobetaine, amidosulfobetaine, phosphobetaine, and imidazolinium betaine. It may be selected from the group consisting of, but is not limited to the above examples.
  • the dispersant may use a known component employed in the art as a dispersant of the carbon-based filler. More specifically, polyester-based dispersing agent, polyphenylene ether-based dispersing agent, polyolefin-based dispersing agent, acrylonitrile-butadiene-styrene copolymer dispersing agent, polyarylate-based dispersing agent, polyamide-based dispersing agent, polyamideimide-based dispersing agent, polyarylsulfone-based dispersing agent dispersing agent, polyetherimide-based dispersing agent, polyethersulfone-based dispersing agent, polyphenylene sulfide-based dispersing agent, polyimide-based dispersing agent; Polyether ketone dispersant, polybenzoxazole dispersant, polyoxadiazole dispersant, polybenzothiazole dispersant, polybenzimidazole dispersant, polypyridine dispersant, polytriazole dispersant, polypyrrol
  • the inorganic particles are selected from the group consisting of titanium sol, alumina sol, silica sol, and mixtures thereof, and preferably, alumina sol and silica sol may be mixed and used, but the examples are not limited thereto.
  • the coating composition includes a binder, and based on 100 parts by weight of the binder, 30 to 50 parts by weight of a silane compound represented by the following Chemical Formula 1; 5 to 10 parts by weight of inorganic particles; 10 to 20 parts by weight of a surfactant and 10 to 15 parts by weight of a dispersant may be included.
  • a silane compound represented by the following Chemical Formula 1 represented by the following Chemical Formula 1
  • 5 to 10 parts by weight of inorganic particles 10 to 20 parts by weight of a surfactant and 10 to 15 parts by weight of a dispersant
  • the waterproof coating composition may form a waterproof coating layer by a spray coating method, and forming the waterproof coating layer using the waterproof coating composition may use a known method other than the spray coating method.
  • the control unit 5000 of the filament winding device 1 serves to control the operation of the injection unit 2000 , the carriage unit 4000 , and the spinning unit 3000 .
  • control unit 5000 includes a data storage unit 5100 , an input/output unit 5200 , a communication unit 5300 , a confirmation unit 5400 , a determination unit 5500 , a command unit 5600 , and an analysis unit. (5700).
  • control unit 5000 of the filament winding device 1 includes a numerical control unit and a PLC.
  • the numerical control unit includes NC (numerical control, NC) or CNC (computerized numerical control), and various numerical control programs are built-in.
  • the numerical control unit communicates with the PLC and the control unit 5000 by a predetermined protocol.
  • the numerical control unit communicates with the servomotor and the moving unit used for driving the control unit, PLC, supply unit, injection unit, spinning unit, carriage unit, conveying unit, and inspection unit, and from the servomotor and the moving unit. Receive feedback information.
  • the numerical control unit includes a main operation unit, and the main operation unit includes a screen display program and a data input program according to the screen display selection, and the screen According to the output of the display program, a software switch is displayed on the display screen, and the ON/OFF of the software switch is recognized to give an input/output command for machine operation.
  • the main operation unit is provided with a monitor that is installed on the housing, case, or one side of the filament winding device to display various functional switches or buttons and various information.
  • a programmable logic controller performs communication according to a predetermined protocol with a control unit, a supply unit, an injection unit, a spinning unit, a carriage unit, a conveying unit, and an inspection unit and the like, and performs a control command through such communication. That is, the PLC drives the servomotor moving parts of the supply unit, the injection unit, the spinning unit, the carriage unit, the conveying unit, and the inspection unit according to the numerical control unit and the numerical control program of the control unit.
  • PLC programmable logic controller
  • the data storage unit 5100 crosses and impregnates heterogeneous resins 4 and 5 according to the direction or length of the fibers 2 wound on the liner 3, and the fibers 2 impregnated with the resins 4 and 5 ) to store information for winding the liner 3 .
  • the unit 2400 stores information about the operation and the like.
  • the data storage unit 5100 may be various storage devices such as ROM, RAM, EPROM, flash drive, hard drive, etc., and may be web storage that performs a storage function of the data storage unit on the Internet. .
  • the input/output unit 5200 crosses and impregnates different types of resins depending on the direction or length of the fibers 2 wound on the liner 3 and applies the fibers 2 impregnated with the resins 4 and 5 to the liner 3 .
  • the input/output unit 5200 may be formed of various types of equipment having a Human-Machine Interface (HMI), that is, a user interface-based program.
  • HMI Human-Machine Interface
  • the communication unit 5300 crosses and impregnates heterogeneous resins 4 and 5 according to the direction or length of the fiber 2 wound on the liner 3 , and the fiber 2 impregnated with the resins 4 and 5 .
  • the communication unit 5300 includes technical standards or communication methods for mobile communication (eg, Global System for Mobile communication (GSM), Code Division Multi Access (CDMA), High Speed Downlink Packet Access (HSDPA), High Speed Downlink Packet Access (HSUPA)). Speed Uplink Packet Access), LTE (Long Term Evolution), LTE-A (Long Term Evolution-Advanced), etc.) can be used.
  • GSM Global System for Mobile communication
  • CDMA Code Division Multi Access
  • HSDPA High Speed Downlink Packet Access
  • HSUPA High Speed Downlink Packet Access
  • Speed Uplink Packet Access LTE (Long Term Evolution), LTE-A (Long Term Evolution-Advanced), etc.) can
  • the confirmation unit 5400 includes the information stored in the data storage unit 5200 and the signal input or output from the input/output unit 5200.
  • the supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit ( 2000), the conveying unit 6000, and the operation state of the inspection unit 7000 are checked.
  • the determination unit 5500 includes the supply unit 1000, the carriage unit 4000, the information stored in the data storage unit 5100 and the confirmation result of the verification unit 5400 and the signal input or output from the input/output unit 5200.
  • the operation sequence of the spinning unit 3000 , the injection unit 2000 , the transport unit 6000 , and the inspection unit 7000 is determined.
  • the determination unit 5500 is, ASICs (application specific integrated circuits), DSPs (digital signal processors), DSPDs (digital signal processing devices), PLDs (programmable logic devices), FPGAs (field programmable gate arrays), controllers (controllers) , micro-controllers, microprocessors, and other electrical units for performing other functions.
  • the command unit 5600 is a fiber 2 wound on the liner 3 by the determination result of the determination unit 5500, information stored in the data storage unit 5100, and a signal input or output through the input/output unit 5200.
  • the supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit 2000, and the conveying unit so as to impregnate the resins 4 and 5 by selecting the type of the resins 4 and 5 impregnated in the (6000), and an operation signal of the inspection unit 7000 is output.
  • the analysis unit 5700 includes the supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit 2000, the conveying unit 6000, and the inspection unit ( 7000) is analyzed for normal operation.
  • a pressure vessel for storing high-pressure gas basically requires a material that is strong and can withstand high pressure.
  • it is essential to reduce the weight of the structure in order to improve fuel efficiency and performance of automobiles.
  • the pressure vessel according to the present invention is manufactured by the filament winding device according to the above, and the pressure vessel according to the present invention is manufactured by the filament winding method described later.
  • a filament winding method according to the present invention will be described with reference to FIG. 10 .
  • the filament winding method is a resin preparation step (S1), data storage step (S2), receiving step (S3), liner mounting step (S4), fiber supply step (S5), check It consists of a step (S6), a determination step (S7), a command step (S8), a selection step (S9), a winding step (S10), and an analysis step (S11).
  • the different types of resins 4 and 5 are prepared for intersecting and impregnating the different types of resins 4 and 5 with each other.
  • the different types of resins 4 and 5 are crossed and impregnated with each other according to the direction or length of the fiber 2 wound on the liner 3, and any one of the different resins is impregnated with the resin 4 , 5) stores data for winding the impregnated fiber 2 on the liner 3 in the data storage unit 5100 .
  • the liner 3 is mounted on the spindle part 3200 of the spinning unit 3000 .
  • the fiber 2 for impregnating the resins 4 and 5 is supplied by the injection unit 2000 through the supply unit 1000 .
  • the information stored in the data storage unit 5100 and the signal input or output from the input/output unit 5200 provide the supply unit 1000, the carriage unit 4000, the spinning unit 3000, and the injection. Operational states of the unit 2000 , the transport unit 6000 , and the inspection unit 7000 are checked in the check unit 5400 .
  • the supply unit 1000, the carriage unit 4000 by the confirmation result of the confirmation unit 5400 and the information stored in the data storage unit 5100 and the signal input or output from the input/output unit 5200 , the spinning unit 3000 , the injection unit 2000 , the transport unit 6000 , and the operation order of the inspection unit 7000 are determined by the determination unit 5500 .
  • the command unit 5600 outputs operation signals of the unit 6000 and the inspection unit 7000 .
  • the first resin supply part selected by the resin selection part 2400 by rotating the liner 3 clamped to the spindle part 3200 of the spinning unit 3000 and operating the carriage unit 4000 ( 2310) or the second resin supply unit 2320, the liner 3 is wound with the fibers 2 impregnated with the resins 4 and 5 stored in the second resin supply unit 2320.
  • the analysis unit 5700 analyzes whether or not the 700 is normally operated.
  • gas is filled or pressure resistance test is performed as a pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fibers wound on the liner or the length of the fibers.
  • B direction the degree of expansion is relatively large in the process of
  • the durability and stability of the pressure vessel can be increased.

Abstract

The present invention relates to a filament winding device and a filament winding method in which a pressure vessel is produced by winding fibers on a liner to prevent cracking of the pressure vessel which contains high-pressure gas, the fibers being impregnated with different types of resins which cross each other and have different elongations according to the direction or length of the fibers wound on the liner. Accordingly, the durability and stability of the pressure vessel are increased, the quality of the pressure vessel is improved, inconvenience, to a tester performing a pressure test, due to exploding of hydrogen gas or the like contained in the pressure vessel can be prevented, and safety-related accidents causing damage to property or human life can be prevented.

Description

필라멘트 와인딩 장치 및 필라멘트 와인딩 방법Filament winding device and filament winding method
본 발명은 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 관한 것으로, 더욱 상세하게는 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키기 위해 연속적인 공정과정 중 수지선택부를 통해 이종의 수지가 수용된 수지공급부 중 어느 하나를 선택하여 신율, 강성 및 내열성이 서로 다른 수지가 함침된 섬유를 와이딩 하여 압력용기를 제조함에 따라 고압의 기체가 수용된 압력용기의 크랙을 방지하면서 내열성 및 강성을 동시에 높일 수 있는 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 관한 것이다.The present invention relates to a filament winding apparatus and a filament winding method, and more particularly, through a resin selection part during a continuous process to impregnate different types of resins with each other according to the direction or length of the fibers wound on the liner. By selecting any one of the resin supply parts in which the resin is accommodated and manufacturing the pressure vessel by widing the fibers impregnated with resins with different elongation, rigidity and heat resistance, heat resistance and rigidity are improved while preventing cracks in the pressure vessel containing high-pressure gas. It relates to a filament winding device and a filament winding method that can be raised at the same time.
복합재료를 성형하는 방법은 여러 가지가 있는데, 고분자 물질을 기지로 하는 복합재료의 성형방법으로는, 오토클레이브(Autoclave) 성형법, 진공백 성형법(Vacuum Bag Molding), 압축성형법(Compression Molding), 필라멘트 와인딩(Filament Winding), SMC 성형법(Sheet Molding Compound) 또는 BMC 성형법(Bulk Molding Compound),RTM 성형법(Resin Transfer Molding), 인발 성형법(Pultrusion), 열프레스 성형법 등이 있다. 이러한 방법들 중에서 원형 형태의 제품제조에 주로 사용되는 방법이 필라멘트 와인딩 성형법이다.There are several methods for molding a composite material. Examples of molding methods for a composite material based on a polymer material include an autoclave molding method, a vacuum bag molding method, a compression molding method, and a filament molding method. Winding (Filament Winding), SMC molding method (Sheet Molding Compound) or BMC molding method (Bulk Molding Compound), RTM molding method (Resin Transfer Molding), pultrusion molding method, hot press molding method, etc. are available. Among these methods, the filament winding molding method is mainly used for manufacturing circular products.
필라멘트 와인딩 공법은 수지가 함침된 연속섬유를 원통형상의 회전하는 금형 (Mandrel)에 돌려 감은 후 경화시켜 회전대칭인 구조물을 제조하는 복합재 성형공법으로, 섬유를 라이너에 돌려 감기 직전에 섬유가 수지 베스 (Resin Bath)를 통과 하면서 함침이 되는 습식 와인딩 (Wet Winding) 공법과, 토우 프리프레그를 이용하는 건식 와인딩 (Dry Winding) 공법의 적용이 가능하다. The filament winding method is a composite molding method in which continuous fibers impregnated with resin are wound around a cylindrical rotating mandrel and cured to produce a rotationally symmetrical structure. It is possible to apply the wet winding method, which is impregnated while passing through the resin bath, and the dry winding method using tow prepreg.
이 중 습식 와인딩 (Wet Winding) 공법의 경우 수지가 함침된 섬유가 라이너에 감기게 되는데 수지의 점도, 섬유의 장력, 함침롤의 압력등에 의해 섬유에 남아있는 수지 함침량은 크게 달라지게 되며 이는 제품의 품질을 좌우하는 요인이 된다.Among them, in the case of the wet winding method, the resin-impregnated fiber is wound on a liner, and the amount of resin impregnation remaining in the fiber varies greatly depending on the viscosity of the resin, the tension of the fiber, and the pressure of the impregnation roll. is a factor influencing the quality of
최근 차세대 운송수단으로 수소연료전지차에 대한 개발이 활성화 되어 있으며, 수소연료전지차는 가솔린 내연기관 대신 수소와 공기 중의 산소를 반응시켜 얻은 전기를 이용해 모터를 구동하는 방식으로 운행하는 친환경 자동차이다. Recently, the development of hydrogen fuel cell vehicles as a next-generation transportation means has been activated, and hydrogen fuel cell vehicles are eco-friendly vehicles that operate by driving a motor using electricity obtained by reacting hydrogen with oxygen in the air instead of a gasoline internal combustion engine.
수소연료전지차는 공해물질이 거의 배출되지 않으므로 환경오염이 적으며, 적은 연료량으로도 먼거리 주행이 가능하다. Since hydrogen fuel cell vehicles emit almost no pollutants, environmental pollution is low, and long-distance driving is possible even with a small amount of fuel.
그러나 심한 차량 사고 시에는 수소가 폭발할 가능성이 있으며, 수소를 생성해 내는 데 있어 에너지 소모가 커 경제성이 단점으로 지적된다. However, there is a possibility that hydrogen may explode in case of a severe vehicle accident, and the economic feasibility is pointed out as a disadvantage due to high energy consumption in generating hydrogen.
수소연료전지차의 핵심인 전기 발생은 수소와 산소가 촉매를 통해 반응하여 생성되는 전기로 모터를 구동시킨다. Electricity generation, the core of a hydrogen fuel cell vehicle, drives the motor with electricity generated by the reaction of hydrogen and oxygen through a catalyst.
즉, 물을 전기분해 하면 양(+)극에서 산소가 생성되고 음(-)극에서 수소가 생성되는데, 이것을 반대로 하여 수소를 이용해서 물을 만들면 그 과정에서 전기가 생성된다. That is, when water is electrolyzed, oxygen is generated at the positive (+) electrode and hydrogen is generated at the negative (-) electrode.
이러한 수소연료전지차의 핵심이 되는 수소를 저장하는 방식 중 가장 효율적인 방식은 수소탱크에 수소를 고압으로 저장하는 방법이다. Among the methods of storing hydrogen, which is the core of such a hydrogen fuel cell vehicle, the most efficient method is to store hydrogen at high pressure in a hydrogen tank.
이는 압축수소탱크/액체수소탱크를 이용하여 수소를 공급하는 방식으로 운행 시 발생하는 것은 물 뿐이라 완전 무공해이다. 다만 탱크 탑재로 인한 차량 부피 증대, 수소의 불안정성, 수소공급 인프라 구축의 어려움 등이 단점이라 할 수 있다.This is a method of supplying hydrogen using a compressed hydrogen tank/liquid hydrogen tank, and it is completely pollution-free as only water is generated during operation. However, the disadvantages include increased vehicle volume due to tank mounting, instability of hydrogen, and difficulty in building hydrogen supply infrastructure.
고압 가스를 저장하기 위한 압력용기는 기본적으로 강인하고 고압에 견디는 특성을 갖는 소재를 필요로 하며, 특히 자동차에 사용되는 압력용기의 경우 자동차의 연비 및 성능향상을 위해서 구조물의 경량화가 필수적이다. A pressure vessel for storing high-pressure gas basically requires a material that is strong and can withstand high pressure. In particular, in the case of a pressure vessel used in automobiles, it is essential to reduce the weight of the structure in order to improve fuel efficiency and performance of automobiles.
따라서 가볍고 강한 탄소섬유 복합재료의 적용은 금속 재질의 압력용기를 대체하는 효과적인 해결방법이 된다. 수소탱크, 압축천연가스(CNG)탱크와 같은 복합재료 압력용기는 카본섬유를 에폭시(epoxy) 수지에 함침시키 뒤 플라스틱 라이너에 와인딩 하여 제조하는 필라멘트 와인딩(Filament sinding)공법을 사용하여 일반적으로 제조하게 되는데 이는 원통형이나 곡률을 가진 구조물을 일체 성형으로 용이하게 제작할 수 있기 때문이다. Therefore, the application of light and strong carbon fiber composite material is an effective solution to replace the metal pressure vessel. Composite material pressure vessels such as hydrogen tanks and compressed natural gas (CNG) tanks are generally manufactured using the filament winding method, which is manufactured by impregnating carbon fiber with epoxy resin and then winding it on a plastic liner. This is because a structure having a cylindrical shape or a curvature can be easily manufactured by integral molding.
또한, 수소탱크는 충전압력이 350bar 또는 700bar이며, 수소의 불안정성에 의한 사고를 예방하기 위해 용기제조시에는 1.5배의 압력으로 안정성을 검증하도록 규제 되고 있다.In addition, the hydrogen tank has a charging pressure of 350 bar or 700 bar, and in order to prevent accidents due to hydrogen instability, it is regulated to verify stability at 1.5 times the pressure during container manufacturing.
도 1 및 도 2를 참조하면, 수소탱크와 같은 압력용기를 제조하기 위해 수지를 함친한 섬유를 플라스틱 라이너에 와인딩 하는 방법의 종류는 후프랩(Hoop Wrapped, 수직감기)과 헬리컬랩(Helical Wrapped, 나선감기)가 있는데, 후프랩(Hoop Wrapped, 수직감기)은 신율을 높이기 위한 방법으로 사용되며, 헬리컬랩(Helical Wrapped, 나선감기)은 강도를 위해 사용된다. 1 and 2, the types of methods for winding the resin-impregnated fiber on the plastic liner to manufacture a pressure vessel such as a hydrogen tank are Hoop Wrapped (Vertical Winding) and Helical Wrapped. Spiral winding), Hoop Wrapped (vertical winding) is used as a method to increase elongation, and Helical Wrapped (helical winding) is used for strength.
도 3을 참조하면, 종래 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 제조된 압력용기는 신율이 동일한 단일수지가 함침된 섬유를 이용하여 플라스틱 라이너에 와인딩하는 방법으로 압력용기를 제조하게 되므로, 제조된 압력용기에 가스를 충전하거나 내압시험을 하게되면 가스용기가 팽창하게 되고 이 경우 압력용기의 실린더방향(A방향)과 원주방향(B방향) 사이에 팽창의 정도가 달라 상대적으로 팽창의 정도가 큰 원주방향(B방향)으로는 크랙(Crack)(C)이 발생하게 되어 압력용기 의 성능과 안정성이 저하되는 문제점이 있었다.Referring to FIG. 3 , the pressure vessel manufactured by the conventional filament winding device and the filament winding method is manufactured by winding the plastic liner using a fiber impregnated with a single resin having the same elongation. When gas is filled in a container or a pressure test is performed, the gas container expands. In this case, the degree of expansion is different between the cylinder direction (A direction) and the circumferential direction (B direction) of the pressure vessel, so the cylinder with a relatively large degree of expansion In the direction (B direction), cracks (C) were generated, and there was a problem in that the performance and stability of the pressure vessel were deteriorated.
또한, 종래 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 제조된 압력용기는 제조된 압력용기에 가스를 충전하거나 내압시험을 하는 과정에서 가스용기가 팽창되어 원주방향(B방향)으로는 크랙(Crack)이 발생하게 된 상태에서 압력용기를 작업자 또는 수소연료전지차의 운전자등이 사용하게 되므로 폭발력이 매우 높은 수소가스등의 폭발로 인한 내압시험을 진행하는 실험자의 불편을 초래하고 자동차 등 재산상의 사고나 인명사고등 안전사고가 발생될 위험성이 매우높은 문제점이 있었다. In addition, in the pressure vessel manufactured by the conventional filament winding device and the filament winding method, the gas vessel is expanded in the process of filling the manufactured pressure vessel with gas or performing a pressure resistance test, so that a crack is generated in the circumferential direction (B direction). Because the pressure vessel is used by the operator or the driver of a hydrogen fuel cell vehicle in the state in which it occurs, it causes inconvenience to the experimenter conducting the pressure test due to the explosion of hydrogen gas, etc., which has a very high explosive power, and causes accidents on property, such as automobiles, or personal accidents. There was a problem that the risk of a safety accident was very high.
게다가. 종래 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 제조된 압력용기는 가스를 충전하거나 내압시험을 하는 과정에서 빈번하게 파손되어 내구성이 낮아 내압시험을 진행하는 과정에서는 시험재료물인 압력용기를 자주교체해야 하므로 시험시간을 지연시키는 문제점이 발생되고, 자동차 등에 장착하여 사용하는 경우에는 안정성을 위해 압력용기를 교체하거나 자동차 자체를 교체해야하는 등 자동차 등 유지비용이 매우 증대되는 문제점이 있었다.Besides. The pressure vessel manufactured by the conventional filament winding device and filament winding method is frequently damaged during gas filling or pressure resistance test, and has low durability. There is a problem of delaying time, and when it is installed and used in a vehicle, there is a problem in that the maintenance cost of the vehicle is greatly increased, such as having to replace the pressure vessel or the vehicle itself for stability.
본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 본 발명의 목적은 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 신율이 서로 다른 이종의 수지를 서로 교차하여 함침시킨 섬유를 라이너에 와인딩 하여 압력용기를 생산하여 고압의 기체가 수용된 압력용기의 크랙을 방지하여 압력용기의 내구성 및 안정성을 높이고, 압력용기 내에 수용된 수소가스등의 폭발로 인한 내압시험 실험자의 불편을 방지하고 재산상 또는 인명사고등 안전사고를 예방할 수 있는 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법을 제공하는 것이다.The present invention is to solve the above problems, and an object of the present invention is to wind a liner with fibers impregnated with different types of resins having different elongations depending on the direction or length of the fibers to be wound on the liner. to prevent cracks in the pressure vessel in which the high-pressure gas is accommodated, to increase the durability and stability of the pressure vessel, to prevent inconvenience to the tester of the pressure test due to the explosion of hydrogen gas contained in the pressure vessel, and to prevent safety accidents such as property or personal accidents. It is to provide a filament winding device and a filament winding method that can prevent.
본 발명의 목적을 달성하기 위해 본 발명에 의한 필라멘트 와인딩 장치는 섬유에 수지를 함침시키는 주입유닛; 회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; 상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및 상기 주입유닛, 상기 캐리지 유닛, 및 상기 스피닝유닛의 작동을 제어하는 제어유닛;을 포함하고, 상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시킬 수 있다.In order to achieve the object of the present invention, the filament winding device according to the present invention includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and a control unit for controlling the operation of the injection unit, the carriage unit, and the spinning unit, wherein the injection unit crosses and impregnates different resins according to the direction or length of the fiber wound on the liner. can
본 발명의 목적을 달성하기 위해 본 발명에 의한 필라멘트 와인딩 장치는 섬유를 공급하는 공급유닛; 상기 공급유닛에서 공급되는 섬유에 수지를 함침시키는 주입유닛; 회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; 및 상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛;을 포함하고, 상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시킬 수 있다.In order to achieve the object of the present invention, the filament winding apparatus according to the present invention includes a supply unit for supplying fibers; an injection unit impregnating the fiber supplied from the supply unit with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; and a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit onto the liner, wherein the injection unit is provided in the direction of the fiber wound on the liner or Depending on the length, different types of resins may be crossed and impregnated.
본 발명의 목적을 달성하기 위해 본 발명에 의한 필라멘트 와인딩 장치는 섬유에 수지를 함침시키는 주입유닛; 회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; 상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및 상기 라이너에 수지가 함침된 섬유의 와인딩이 완료된 압력용기를 운반하는 운반 유닛;을 포함하고, 상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시킬 수 있다.In order to achieve the object of the present invention, the filament winding device according to the present invention includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and a conveying unit for transporting a pressure vessel in which the winding of fibers impregnated with resin in the liner is completed, wherein the injection unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner. can
본 발명의 목적을 달성하기 위해 본 발명에 의한 필라멘트 와인딩 장치는 섬유에 수지를 함침시키는 주입유닛; 회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; 상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및 상기 주입유닛을 통해 수지가 함침된 섬유의 상태 및 상기 라이너에 수지가 함침된 섬유의 와인딩 상태를 검사하는 검사유닛;을 포함하고, 상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시킬 수 있다.In order to achieve the object of the present invention, the filament winding device according to the present invention includes an injection unit for impregnating the fiber with a resin; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and an inspection unit for inspecting the state of the resin-impregnated fiber through the injection unit and the winding state of the fiber impregnated with the resin in the liner, wherein the injection unit is in the direction or length of the fiber wound on the liner. Accordingly, heterogeneous resins can be impregnated by crossing each other.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 캐리지 유닛은, 상기 주입유닛에 인접하게 설치되는 지주부; 상기 지주부를 따라 수평방향으로 이동 가능하게 설치되는 슬라이딩부; 상기 슬라이딩부의 선단에 수직방향 및 높이방향으로 이동 가능하게 설치되는 암부; 및 상기 암부의 선단에 회전 가능하게 설치되어 상기 라이너에 수지가 함침된 섬유를 와인딩하는 와인딩부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the carriage unit, the holding portion is installed adjacent to the injection unit; a sliding part installed to be movable in a horizontal direction along the support part; an arm portion movably installed in a vertical direction and a height direction at the tip of the sliding portion; and a winding part rotatably installed at the tip of the arm part to wind the fiber impregnated with the resin on the liner.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 스피닝 유닛은, 상기 지주부에 인접하고 상기 지주부와 수평방향으로 평행하게 설치되는 베드부; 상기 베드부에 회전 가능하게 설치되어 상기 라이너를 클램핑하는 스핀들부; 및 상기 스핀들부를 회전 구동시키는 구동부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the spinning unit includes: a bed adjacent to the support and installed in parallel with the support in the horizontal direction; a spindle unit rotatably installed in the bed unit to clamp the liner; and a driving unit configured to rotate the spindle unit.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 제어유닛은, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 정보를 저장하는 데이터 저장부; 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 신호와 정보를 입력 또는 출력하는 입출력부; 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동상태를 확인하는 확인부; 상기 확인부의 확인결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동순서를 판단하는 판단부; 및 상기 판단부의 판단결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부를 통해 입력되거나 출력되는 신호에 의해 상기 라이너에 와인딩되는 섬유에 함침되는 수지의 종류를 선택하여 수지를 함침시키도록 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동신호를 출력하는 지령부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the control unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner, and applies the resin-impregnated fibers to the liner. A data storage unit for storing information for winding in; an input/output unit for inputting or outputting signals and information for crossing and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner; Confirmation of confirming the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit by the information stored in the data storage unit and the signal input or output from the input/output unit part; The supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit according to the confirmation result of the confirmation unit, the information stored in the data storage unit, and the signal input or output from the input/output unit. a determination unit for determining an operation sequence; and the supply unit to select the type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to impregnate the resin; It may include; a command unit for outputting operation signals of the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 제어유닛은, 상기 지령부의 지령신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 정상작동 유무를 분석하는 분석부;를 더 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the control unit includes the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the It may further include an analysis unit that analyzes whether the inspection unit is operating normally.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 제어유닛은, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하여 상기 라이너에 수지가 함침된 섬유의 와인딩이 완료된 압력용기를 제조하기 위해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 상기 검사유닛, 상기 데이터 저장부, 상기 입출력부, 상기 확인부, 상기 판단부, 상기 지령부, 및 상기 분석부 간에 서로 신호를 주고 받는 통신부;를 더 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the control unit crosses and impregnates different types of resins according to the direction or length of the fibers wound on the liner, and applies the resin-impregnated fibers to the liner. The supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, the inspection unit, the data storage unit, The input/output unit, the check unit, the determination unit, the command unit, and a communication unit for exchanging signals with each other between the analysis unit; may further include.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 주입유닛은, 상기 주입유닛의 내부로 인입되거나 상기 주입유닛의 외부로 인출되는 섬유를 가이드하는 가이드부; 상기 가이드부 사이에 설치되어 상기 주입유닛의 내부로 인입되어 상기 주입유닛의 외부로 인출되는 동안에 섬유의 장력을 조절하는 장력조절부; 상기 주입유닛의 내부로 인입된 섬유에 수지를 함침시키기 위해 수지를 공급하는 수지공급부; 및 상기 라이너에 외인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 섬유에 함침시키기 위해 상기 수지공급부를 이동시키는 수지선택부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the injection unit, a guide part for guiding the fiber drawn into the inside of the injection unit or drawn out of the injection unit; a tension adjusting part installed between the guide parts to adjust the tension of the fibers while being drawn into the injection unit and drawn out of the injection unit; a resin supply unit for supplying a resin to impregnate the resin into the fibers introduced into the injection unit; and a resin selection unit that moves the resin supply unit to impregnate the fibers with a different type of resin according to the direction or length of the fibers external to the liner.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 주입유닛은, 상기 수지공급부와 상기 수지선택부를 통해 수지가 함침된 섬유가 상기 주입유닛의 외부로 인출되기 전에 상기 섬유가 섞이지 않도록 빗살형태로 형성되어 상기 섬유를 정리하는 분리부;를 더 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the injection unit, the resin-impregnated fibers through the resin supply part and the resin selection part are not mixed before the fibers are withdrawn to the outside of the injection unit. It may further include; a separating part formed in the shape of a comb to organize the fibers.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 주입유닛의 상기 가이드부는, 섬유가 인입되는 인입가이드홀을 구비하고, 상기 섬유가 상기 주입유닛의 내부로 인입되도록 상기 섬유를 가이드하는 인입가이드부; 및 상기 수지선택부를 통해 선택된 수지공급부에 수용된 수지가 함침된 섬유가 인출되는 인출가이드홀을 구비하고, 상기 주입유닛의 외부로 인출되도록 상기 수지가 함침된 섬유를 가이드하는 인출가이드부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the guide part of the injection unit has an inlet guide hole through which the fibers are introduced, and guides the fibers so that the fibers are drawn into the interior of the injection unit. an inlet guide unit; and a pull-out guide part having a lead-out guide hole through which the resin-impregnated fiber accommodated in the resin supply part selected through the resin selection part is drawn out, and a pull-out guide part for guiding the resin-impregnated fiber to be drawn out of the injection unit. can
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 주입유닛의 상기 장력조절부는, 상기 수지공급부로 인입되는 섬유에 장력을 조절하기 위해 상기 인입가이드부와 상기 수지공급부 사이에 고정 설치되는 제1 장력조절부; 및 상기 인출가이드부에 인접하게 설치되어 상기 인출가이드부를 통해 인출되는 수지가 함침된 섬유의 장력을 조절하는 제2 장력조절부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the tension adjusting unit of the injection unit is fixedly installed between the inlet guide unit and the resin supply unit in order to adjust the tension on the fiber introduced into the resin supply unit. a first tension control unit to be; and a second tension adjusting unit installed adjacent to the withdrawing guide unit to adjust the tension of the resin-impregnated fibers drawn out through the withdrawing guide unit.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 제2 장력조절부는, 소정 간격으로 이격되게 고정설치되어 상기 인출가이드부를 통해 인출되는 수지가 함침된 섬유의 장력을 조절하는 메인조절부; 및 수지가 함유된 섬유를 상기 라이너에 와인딩하는 경우에 수지가 함침된 섬유의 장력을 조절하여 수지가 함침된 섬유를 상기 인출가이드부를 통해 인출되도록 하기 위해 상기 메인조절부 사이에 승하강 가능하게 설치되는 서브조절부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the second tension control unit is fixedly installed to be spaced apart from each other at a predetermined interval, and the main control for adjusting the tension of the resin-impregnated fiber drawn out through the extraction guide unit. part; And to adjust the tension of the resin-impregnated fiber when the resin-containing fiber is wound on the liner so that the resin-impregnated fiber is drawn out through the take-out guide part, elevating and lowering is installed between the main adjusting part. It may include a; sub-control unit to be.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 주입유닛의 수지공급부는, 제1 장력조절부에 인접하게 설치되어 상기 인입가이드부와 상기 제1 장력조절부를 통해 유입되는 섬유에 수지를 공급하는 제1 수지공급부; 상기 인입가이드부와 상기 제1 장력조절부를 통해 유입되는 섬유에 상기 제1 수지공급부에 수용된 수지와 이종의 수지를 공급하기 위해 상기 제1 수지공급부와 상기 제2 장력조절부 사이에 설치되는 제2 수지공급부; 및 상기 제1 수지공급부 또는 상기 제2 수지공급부에 의해 공급된 수지가 섬유에 함침되도록 상기 제2 수지공급부에 인접하게 설치되는 함침롤;을 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the resin supply unit of the injection unit is installed adjacent to the first tension control unit to the fiber introduced through the inlet guide unit and the first tension control unit. a first resin supply unit for supplying resin; A second installed between the first resin supply unit and the second tension control unit to supply the resin accommodated in the first resin supply unit and a different kind of resin to the fibers introduced through the inlet guide unit and the first tension control unit. resin supply unit; and an impregnation roll installed adjacent to the second resin supply unit so that the resin supplied by the first resin supply unit or the second resin supply unit is impregnated into the fibers.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 제1 수지공급부 및 상기 제2 수지공급부는 각각, 수지가 수용되는 베스부; 상기 베스부에 회전가능하게 설치되어 상기 베스부에 수용된 수지를 이동시키는 드럼부; 및 상기 드럼부에 인접하게 설치되어 상기 드럼부의 회전과 연동하여 이동하는 수지의 양을 조절하기 위해 상기 베스부에 설치되는 블레이드부;를 포함할 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the first resin supply unit and the second resin supply unit, each of the resin is accommodated in the bath; a drum unit rotatably installed in the bath unit to move the resin accommodated in the bath unit; and a blade unit installed adjacent to the drum unit and installed in the bath unit to adjust the amount of resin moving in association with the rotation of the drum unit.
또한, 본 발명에 의한 필라멘트 와인딩 장치의 바람직한 다른 실시예에서, 상기 수지선택부의 섬유이동부는, 상기 수지공급부에 인접하게 설치되는 지지부; 상기 제1 수지공급부 및 상기 제2 수지공급부와 각각 높이방향으로 마주하도록 상기 지지부에 설치되는 복수의 실린더부; 상기 실린더부에 인입 또는 인출가능하게 설치되는 로드부; 섬유를 파지하여 이동시키기 위해 상기 로드부에 회전가능하게 설치되는 한 쌍의 롤링부; 및 상기 섬유이동부의 작동을 감지하기 위해 상기 실린더부에 설치되는 감지부;를 포함하고, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위해 상기 제1 수지공급부와 상기 제2 수지공급부에는 각각 이종의 수지가 수용되고, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라상기 제1 수지공급부에 인접한 상기 로드부가 인입하는 경우에는 상기 제2 수지공급부에 인접한 상기 로드부가 인출되고, 제1 수지공급부에 인접한 상기 로드부가 인출되는 경우에는 상기 제2 수지공급부에 인접한 상기 로드부가 인입될 수 있다.In addition, in another preferred embodiment of the filament winding device according to the present invention, the fiber moving part of the resin selection part, the support part is installed adjacent to the resin supply part; a plurality of cylinder parts installed on the support part to face the first resin supply part and the second resin supply part in a height direction, respectively; a rod part which is installed to be retractable or withdrawable from the cylinder part; a pair of rolling parts rotatably installed in the rod part to grip and move the fibers; and a sensing unit installed in the cylinder unit to sense the operation of the fiber moving unit, wherein the first resin supply unit includes a direction or a length of the fiber wound on the liner to cross and impregnate different types of resins. and different types of resin are accommodated in the second resin supply part, respectively, and when the rod part adjacent to the first resin supply part enters according to the direction or length of the fiber wound on the liner, the rod adjacent to the second resin supply part When the part is withdrawn and the rod part adjacent to the first resin supply part is withdrawn, the rod part adjacent to the second resin supply part may be drawn in.
본 발명의 목적을 달성하기 위해 본 발명에 의한 필라멘트 와인딩 방법은 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위한 이종의 수지를 준비하는 단계; 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 데이터를 데이터 저장부에 저장하는 단계; 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위해 입출력부 또는 통신부를 통해 신호와 정보를 수신하는 단계; 스피닝 유닛의 스핀들부에 상기 라이너를 장착하는 단계; 공급유닛을 통해 주입유닛에 의해 수지를 함침시키기 위한 섬유를 공급하는 단계; 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 운반유닛, 및 검사유닛의 작동상태를 확인부에서 확인하는 단계; 상기 확인부의 확인결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동순서를 판단부에서 판단하는 단계; 상기 판단부의 판단결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부를 통해 입력되거나 출력되는 신호에 의해 상기 라이너에 와인딩되는 섬유에 함침되는 수지의 종류를 선택하여 수지를 함침시키도록 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동신호를 지령부에서 출력하는 단계; 상기 지령부에서 출력되는 신호에 의해 현재 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 보관하는 제1 수지공급부와 제2 수지공급부 중에서 1개의 수지공급부를 수지선택부에서 선택하고 선택된 수지공급부를 이동시키는 단계; 및 상기 스피닝 유닛의 상기 스핀들부에 클램핑된 상기 라이너를 회전시키고 상기 캐리지 유닛을 작동시켜 상기 수지선택부에 의해 선택된 상기 제1 수지공급부 또는 상기 제2 수지공급부에 보관중인 수지에 함침된 섬유로 상기 라이너를 와인딩하는 단계;를 포함할 수 있다.In order to achieve the object of the present invention, the filament winding method according to the present invention comprises the steps of: preparing a different kind of resin for intersecting and impregnating different kinds of resins with each other according to the direction or length of a fiber wound on a liner; Storing data for intersecting and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner in a data storage unit; Receiving signals and information through an input/output unit or a communication unit to cross and impregnate different types of resins according to the direction or length of the fibers wound on the liner and to wind the resin-impregnated fibers on the liner; mounting the liner to the spindle portion of the spinning unit; supplying the fiber for impregnating the resin by the injection unit through the supply unit; Checking the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit by the information stored in the data storage unit and the signal input or output from the input/output unit in the confirmation unit ; The supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit according to the confirmation result of the confirmation unit, the information stored in the data storage unit, and the signal input or output from the input/output unit. determining the operation order by the determination unit; The supply unit to select a type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to be impregnated with the resin; outputting operation signals of the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit from a command unit; According to the signal output from the command unit, one resin supply unit is selected from the resin selection unit among the first resin supply unit and the second resin supply unit for storing different types of resin according to the direction or length of the fiber currently wound on the liner. moving the resin supply unit; and rotating the liner clamped to the spindle part of the spinning unit and operating the carriage unit to form the fibers impregnated in the resin stored in the first resin supply part or the second resin supply part selected by the resin selection part. It may include; winding the liner.
또한, 본 발명에 의한 필라멘트 와인딩 방법의 바람직한 다른 실시예에서, 상기 와인딩 단계 이후에, 상기 지령부의 지령신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 정상작동 유무를 분석부에서 분석하는 단계;를 더 포함할 수 있다.Further, in another preferred embodiment of the filament winding method according to the present invention, after the winding step, the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and The method may further include; analyzing, by the analysis unit, whether the inspection unit is operating normally.
본 발명의 목적을 달성하기 위해 본 발명에 의한 압력용기는 본 발명에 따른 필라멘트 와인딩 장치로 제조될 수 있다.In order to achieve the object of the present invention, the pressure vessel according to the present invention can be manufactured with the filament winding device according to the present invention.
본 발명의 목적을 달성하기 위해 본 발명에 의한 압력용기는 본 발명에 따른 필라멘트 와인딩 방법으로 제조될 수 있다.In order to achieve the object of the present invention, the pressure vessel according to the present invention may be manufactured by the filament winding method according to the present invention.
본 발명에 의한 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법은 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시킨 섬유를 통해 압력용기를 생산함에 따라 가스를 충전하거나 내압시험을 하는 과정에서 상대적으로 팽창의 정도가 큰 원주방향(B방향)에 대한 신율 높이기 위해 원주방향(B방향)에 대해서는 신율이 높은 수지가 함침된 섬유를 통해 섬유를 와인딩 하여 압력용기에 크랙(Crack)이 생기는 것을 예방하여 압력용기의 내구성 및 안정성을 높일 수 있는 효과가 있다. The filament winding device and the filament winding method according to the present invention are filled with gas as the pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fibers wound on the liner or the length of the fibers. In order to increase the elongation in the circumferential direction (B direction), which has a relatively large degree of expansion during the pressure test, in the circumferential direction (B direction), the fiber is wound through a fiber impregnated with a high elongation resin to cause cracks in the pressure vessel. It has the effect of increasing the durability and stability of the pressure vessel by preventing the occurrence of cracks.
또한, 본 발명에 의한 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법은 가스를 충전하거나 내압시험을 하는 과정에서 가스용기가 팽창되어 원주방향(B방향)으로는 크랙(Crack)(C)이 발생하게 되는 것을 사전에 예방하므로 폭발력이 매우 높은 수소등을 안전하게 보관하여 압력용기가 보관된 자동차 등의 폭발 등 재산상 사고나 내압시험을 작업하거나 가스를 충전하는 작업자 또는 수소연료전지차 등의 운전자를 포함한 인명사고 등 안전사고를 방지 할 수 있는 효과가 있다.In addition, in the filament winding device and the filament winding method according to the present invention, the gas container is expanded in the process of filling gas or performing a pressure test, and cracks (C) are generated in the circumferential direction (B direction) in advance. Therefore, by safely storing hydrogen, etc., which have a very high explosive power, safety accidents such as property accidents such as explosions of automobiles, etc. in which pressure vessels are stored, or personal accidents including workers who perform pressure tests or charge gas or drivers of hydrogen fuel cell vehicles, etc. It is effective in preventing accidents.
게다가. 본 발명에 의한 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법은 연속적인 과정에서 자동적으로 이종의 수지를 교차하여 함침시키므로 작업시간을 최소화 할 수 있으며,내구성이 높은 압력용기를 생산하게 되므로 가스를 충전하거나 내압시험을 하는 과정에서 빈번하게 파손되어 압력용기를 자주교체하여 시험시간을 지연되는 것을 방지하여 시험시간을 최소화 하고, 압력용기가 장착된 자동차의 경우 안정성을 위해 파손된 압력용기를 교체하거나 자동차 자체를 교체할 필요가 없어 실험비용 및 유지비용을 절감할 수 있는 효과가 있다. Besides. The filament winding device and the filament winding method according to the present invention can minimize the working time by automatically crossing and impregnating different types of resins in a continuous process. The test time is minimized by preventing the test time from being delayed by frequently replacing the pressure vessel due to frequent breakage in the process. In the case of a vehicle equipped with a pressure vessel, it is necessary to replace the damaged pressure vessel or replace the vehicle itself for stability. Since there is no need, there is an effect of reducing the experimental cost and maintenance cost.
도 1은 수지를 함친한 섬유를 플라스틱 라이너에 후프랩(Hoop Wrapped, 수직감기)으로 와인딩 하는 상태를 나타낸다.1 shows a state in which a resin-impregnated fiber is wound on a plastic liner by a Hoop Wrapped (vertical winding).
도 2는 수지를 함친한 섬유를 플라스틱 라이너에 헬리컬랩(Helical Wrapped, 나선감기)으로 와인딩 하는 상태를 나타낸다.2 shows a state in which the resin-impregnated fiber is wound in a helical wrapped (helical winding) fashion on a plastic liner.
도 3은 종래 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 생산된 압력용기를 나타낸다.Figure 3 shows a pressure vessel produced by the conventional filament winding apparatus and filament winding method.
도 4는 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 사시도를 나타낸다.Figure 4 shows a perspective view of a filament winding device according to an embodiment of the present invention.
도 5 및 도 6은 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 주입유닛의 수지선택부의 작동에 따라 이종의 수지가 섬유에 함침되어 라이너에 와인딩 되는 과정을 나타낸다.5 and 6 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding device according to an embodiment of the present invention.
도 7 및 도 8은 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 주입유닛의 수지선택부의 작동에 따라 이종의 수지가 섬유에 함침되어 라이너에 와인딩 되는 과정을 나타낸다.7 and 8 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding apparatus according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 제어유닛의 블록도를 나타낸다.Figure 9 shows a block diagram of the control unit of the filament winding device according to an embodiment of the present invention.
도 10은 은 본 발명의 일 실시예에 따른 필라멘트 와인징 방법의 절차도를 나타낸다.Figure 10 shows a flow chart of the filament winding method according to an embodiment of the present invention.
<부호의 설명><Explanation of code>
1 : 필라멘트 와인딩 장치, 1000 : 공급유닛,1: filament winding device, 1000: supply unit,
2000 : 주입유닛, 2100 : 가이드부,2000: injection unit, 2100: guide part,
2200 : 장력조절부, 2300 : 수지공급부,2200: tension control unit, 2300: resin supply unit,
2400 : 수지선택부, 2500 : 분리부,2400: resin selection part, 2500: separation part,
3000 : 스피닝유닛, 3100 : 배드부,3000: spinning unit, 3100: bad part,
3200 : 스핀들부, 3300 : 구동부,3200: spindle unit, 3300: driving unit,
4000 : 캐리지유닛, 4100 : 지주부,4000: carriage unit, 4100: holding part,
4200 : 슬라이딩부, 4300 : 암부,4200: sliding part, 4300: arm part,
4400 : 와인딩부, 5000 : 제어유닛,4400: winding unit, 5000: control unit,
5100 : 데이터저장부, 5200 : 입출력부,5100: data storage unit, 5200: input/output unit,
5300 : 통신부, 5400 : 확인부,5300: communication unit, 5400: confirmation unit,
5500 : 판단부, 5600 : 지령부,5500: judgment unit, 5600: command unit,
5700 : 분석부, 6000 : 운반유닛, 5700: analysis unit, 6000: transport unit,
7000 : 검사유닛.7000: inspection unit.
이하, 본 발명의 실시예에 의한 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법의 도면을 참고하여 상세하게 설명한다. 다음에 소개되는 실시 예들은 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 예로서 제공되는 것이다. 따라서, 본 발명은 이하 설명되는 실시 예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 그리고, 도면들에 있어서, 장치의 크기 및 두께 등은 편의를 위하여 과장되어 표현될 수도 있다. 명세서 전체에 걸쳐서 동일한 참조 번호들은 동일한 구성요소들을 나타낸다.Hereinafter, with reference to the drawings of the filament winding apparatus and the filament winding method according to an embodiment of the present invention will be described in detail. The embodiments introduced below are provided as examples so that the spirit of the present invention can be sufficiently conveyed to those skilled in the art. Accordingly, the present invention is not limited to the embodiments described below and may be embodied in other forms. And, in the drawings, the size and thickness of the device may be exaggerated for convenience. Like reference numbers refer to like elements throughout.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시 예들을 참조하면 명확해질 것이다. 그러나, 본 발명은 이하에서 개시되는 실시 예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시 예들은 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성요소를 지칭한다. 도면에서 층 및 영역들의 크기 및 상대적인 크기는 설명의 명료성을 위해 과장될 수 있다.Advantages and features of the present invention, and a method for achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in various different forms, and only these embodiments allow the disclosure of the present invention to be complete, and common knowledge in the art to which the present invention pertains It is provided to fully inform the possessor of the scope of the invention, and the present invention is only defined by the scope of the claims. Like reference numerals refer to like elements throughout. The sizes and relative sizes of layers and regions in the drawings may be exaggerated for clarity of description.
본 명세서에서 사용된 용어는 실시 예들을 설명하기 위한 것이며, 따라서 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 "포함한다 (comprise)" 및/또는 "포함하는(comprising)"은 언급된 구성요소, 단계, 동작 및/ 또는 소자는 하나 이상의 다른 구성요소, 단계, 동작 및/또는 소자의 존재 또는 추가를 배제하지 않는다.The terminology used herein is for the purpose of describing the embodiments, and thus is not intended to limit the present invention. As used herein, the singular also includes the plural unless specifically stated otherwise in the phrase. As used herein, “comprise” and/or “comprising” refers to the presence of one or more other components, steps, operations, and/or elements mentioned. or addition is not excluded.
도 1은 수지를 함친한 섬유를 플라스틱 라이너에 후프랩(Hoop Wrapped, 수직감기)으로 와인딩 하는 상태를 나타내고, 도 2는 수지를 함친한 섬유를 플라스틱 라이너에 헬리컬랩(Helical Wrapped, 나선감기)으로 와인딩 하는 상태를 나타낸다.Figure 1 shows a state in which the resin-impregnated fiber is wound on a plastic liner with a Hoop Wrapped (vertical winding), and Figure 2 is a resin-impregnated fiber on a plastic liner with a helical wrap (Helical Wrapped). Indicates the winding state.
도 3은 종래 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 생산된 압력용기를 나타내고, 도 4는 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 사시도를 나타낸다.Figure 3 shows a conventional filament winding apparatus and a pressure vessel produced by the filament winding method, Figure 4 shows a perspective view of the filament winding apparatus according to an embodiment of the present invention.
도 5 및 도 6은 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 주입유닛의 수지선택부의 작동에 따라 이종의 수지가 섬유에 함침되어 라이너에 와인딩 되는 과정을 나타낸다.5 and 6 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding device according to an embodiment of the present invention.
도 7 및 도 8은 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 주입유닛의 수지선택부의 작동에 따라 이종의 수지가 섬유에 함침되어 라이너에 와인딩 되는 과정을 나타낸다.7 and 8 show a process in which a different type of resin is impregnated into the fiber and wound on the liner according to the operation of the resin selection unit of the injection unit of the filament winding apparatus according to an embodiment of the present invention.
도 9는 본 발명의 일 실시예에 따른 필라멘트 와인딩 장치의 제어유닛의 블록도를 나타내고, 도 10은 은 본 발명의 일 실시예에 따른 필라멘트 와인징 방법의 절차도를 나타낸다.Figure 9 shows a block diagram of the control unit of the filament winding apparatus according to an embodiment of the present invention, Figure 10 shows a flow chart of the filament winding method according to an embodiment of the present invention.
이하에서 사용하는 용어의 정의는 다음과 같다. "수평방향"이란 동일부재에서 길이방향인 가로방향을 의미하고, "수직방향"이란 길이방향에 대해 직교하면서 동일부재에서 세로방향을 의미하며, "높이방향"이란 길이방향과 폭방향에 대해 직교하면서 동일부재에서 높이방향을 의미한다. 또한, 상방(상부)이란 "높이방향"에서 위쪽 방향, 즉 위쪽을 향하는 방향을 의미하고, 하방(하부)이란 "높이방향"에서 아래쪽 방향, 즉 아래쪽을 향하는 방향을 의미한다. Definitions of terms used below are as follows. "Horizontal direction" means a longitudinal direction in the same member in a horizontal direction, "vertical direction" means a longitudinal direction in the same member while being perpendicular to the longitudinal direction, and "height direction" means orthogonal to a longitudinal direction and a width direction. It means the height direction in the same member. In addition, upper (upper) means an upward direction in the "height direction", that is, an upward direction, and downward (lower) means a downward direction in the "height direction", that is, a downward direction.
도 4 내지 도 8를 참조하여 본 발명에 의한 필라멘트 와인딩 장치(1)를 설명한다. 도 4에 도시된 것처럼 본 발명에 따른 필라멘트 와인딩 장치(1)는 공급유닛(1000), 주입유닛(2000), 스피닝유닛(3000), 캐리지유닛(4000), 제어유닛(5000), 운반유닛(6000), 및/또는 검사유닛(7000)을 포함한다.A filament winding device 1 according to the present invention will be described with reference to FIGS. 4 to 8 . As shown in Figure 4, the filament winding device 1 according to the present invention is a supply unit 1000, an injection unit 2000, a spinning unit 3000, a carriage unit 4000, a control unit 5000, a transport unit ( 6000), and/or an inspection unit 7000.
도 4를 참조하면 본 발명의 의한 필라멘트 와인딩 장치(1)의 공급유닛(1000)은 섬유(2)를 공급하는 역할을 하며, 섬유(2)는 탄소섬유(carbon fiber) 등 내열성, 내충격성이 뛰어나고 화학약품에 강하며 가열과정에서 산소, 수소, 질소 등의 분자가 빠져나가 중량이 감소되어 금속(알루미늄)보다 가볍고, 금속(철)에 비해 탄성과 강도가 뛰어난 섬유로 이루어 질 수 있다.4, the supply unit 1000 of the filament winding device 1 according to the present invention serves to supply the fiber 2, and the fiber 2 has heat resistance and impact resistance such as carbon fiber. It is excellent and resistant to chemicals, and as molecules such as oxygen, hydrogen, and nitrogen escape during the heating process, the weight is reduced, so it is lighter than metal (aluminum) and can be made of fibers with superior elasticity and strength compared to metal (iron).
본 발명의 의한 필라멘트 와인딩 장치(1)의 주입유닛(2000)은 공급유닛(1000)에서 공급되는 섬유(2)에 수지(4,5)를 함침시키는 역할을 한다. 함침(impregnation)이란 화학 약품등을 스며들게 하는 조작을 의미한다.The injection unit 2000 of the filament winding device 1 according to the present invention serves to impregnate the resin 4 and 5 into the fiber 2 supplied from the supply unit 1000 . Impregnation refers to the operation of permeating chemicals, etc.
본 발명의 의한 필라멘트 와인딩 장치(1)의 캐리지 유닛(4000)은 회전 이동 및 수직 이동 가능하도록 주입유닛(2000)에 인접하게 설치되며, 주입유닛(2000)에 의해 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩(winding)하는 역할을 한다. 와인딩(winding)이란 섬유(2)를 라이너에 말아서 감싸는 것을 의미한다.The carriage unit 4000 of the filament winding device 1 according to the present invention is installed adjacent to the injection unit 2000 so as to be rotationally and vertically movable, and the resins 4 and 5 are impregnated by the injection unit 2000 . It serves to wind the fiber (2) on the liner (3). Winding means wrapping the fiber 2 in a liner.
도 4를 참조하면, 캐리지 유닛(4000)은 지주부(4100), 슬라이딩부(4200), 암부(4300), 및 와인딩부(4400)을 포함한다. Referring to FIG. 4 , the carriage unit 4000 includes a holding part 4100 , a sliding part 4200 , an arm part 4300 , and a winding part 4400 .
지주부(4100)는 주입유닛(2000))에 인접하게 설치되어 있으며 도면과 같이 ㄷ 자 형상으로 형성될 수 있다. 슬라이딩부(4200)는 지주부(4100)를 따라 수평방향으로 이동 가능하게 설치되어 수평방향으로 왕복 이동가면서 라이너(3)를 와인딩 할 수 있다. The holding part 4100 is installed adjacent to the injection unit 2000) and may be formed in a U-shape as shown in the drawing. The sliding part 4200 is installed to be movable in the horizontal direction along the support part 4100 so that the liner 3 can be wound while reciprocating in the horizontal direction.
암부(4300)는 슬라이딩부(4000)의 선단에 수직방향 및 높이방향으로 이동 가능하게 설치되어 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 다양한 위치에서 와인딩 할 수 있다. The arm part 4300 is movably installed at the tip of the sliding part 4000 in the vertical and height directions, so that the fibers 2 impregnated with the resins 4 and 5 can be wound on the liner 3 at various positions. .
와인딩부(4400)는 암부(4300)의 선단에 회전 가능하게 설치되어 있으며, 직접적으로 라이너(3)에 수지(4, 5)가 함침된 섬유(2)를 와인딩하는 역할을 한다. The winding part 4400 is rotatably installed at the tip of the arm part 4300 , and serves to directly wind the fiber 2 impregnated with the resins 4 and 5 in the liner 3 .
예를 들면, 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하게 되면 도 1과 같이 후프랩(Hoop Wrapped, 수직감기)을 수행하게 되고, 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하는 것이 아니라 회전하여 기울어진 상태가 되면 도 2와 같이 헬리컬랩(Helical Wrapped, 나선감기)을 수행하게 될 수 있다.For example, when the winding part 4400 is positioned at the tip of the arm part 4300 in the height direction, as shown in FIG. 1 , a Hoop Wrapped (vertical winding) is performed, and a winding part is located at the tip of the arm part 4300 . If the 4400 is not positioned in the height direction, but is rotated and tilted, helical wrapped (helical winding) may be performed as shown in FIG. 2 .
본 발명의 의한 필라멘트 와인딩 장치(1)의 스피닝유닛(3000)은 캐리지 유닛(4000)에서 인접하게 설치되어 있으며, 주입유닛(2000)에 의해 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하기 위해 라이너(3)를 회전시키는 역할을 한다. The spinning unit 3000 of the filament winding device 1 according to the present invention is installed adjacent to the carriage unit 4000, and the fiber 2 impregnated with the resins 4 and 5 by the injection unit 2000 is formed. It serves to rotate the liner 3 for winding on the liner 3 .
도 4를 참조하면, 스피닝유닛(3000)은 베드부(3100), 스핀들부(3200), 및 구동부(3300)를 포함한다. 베드부(3100)는 지주부(4100)에 인접하고 지주부(4100)와 수평방향으로 평행하게 설치되어 스피닝유닛(3000)을 지지하는 역할을 한다. Referring to FIG. 4 , the spinning unit 3000 includes a bed unit 3100 , a spindle unit 3200 , and a driving unit 3300 . The bed part 3100 is adjacent to the support part 4100 and is installed in parallel to the support part 4100 in a horizontal direction to support the spinning unit 3000 .
스핀들부(3200)는 베드부(3100)에 회전 가능하게 설치되어 라이너(3)를 클램핑하는 역할을 하며, 구동부(3300)는 스핀들부(320)를 회전 구동시키는 것으로 라이너(3)가 회전구동되도록 하여 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩 할 수 있다.The spindle part 3200 is rotatably installed on the bed part 3100 to clamp the liner 3 , and the driving part 3300 rotationally drives the spindle part 320 , and the liner 3 is rotationally driven. As possible, the fibers 2 impregnated with the resins 4 and 5 may be wound on the liner 3 .
본 발명의 의한 필라멘트 와인딩 장치(1)의 운반유닛(6000)은 라이너(3)에 수지(4, 5)가 함침된 섬유(2)의 와인딩이 완료된 압력용기를 운반하는 역할을 한다.The conveying unit 6000 of the filament winding device 1 according to the present invention serves to convey the pressure vessel in which the winding of the fibers 2 impregnated with the resins 4 and 5 in the liner 3 is completed.
도 4를 참조하면, 본 발명의 의한 필라멘트 와인딩 장치(1)의 검사유닛(7000)은 주입유닛(2000)을 통해 수지(4, 5)가 함침된 섬유(2)의 상태 및 상기 라이너(3)에 수지(4, 5)가 함침된 섬유(2)의 와인딩 상태를 검사하는 역할을 한다.4, the inspection unit 7000 of the filament winding device 1 according to the present invention is the state of the fiber 2 impregnated with the resins 4 and 5 through the injection unit 2000 and the liner 3 ) serves to inspect the winding state of the fiber (2) impregnated with the resin (4, 5).
검사유닛(7000)의 검사과정을 거침에 따라 본 발명에 의한 장치 및 방법에 의한 압력용기의 품질을 향상시킬 수 있다. According to the inspection process of the inspection unit 7000, it is possible to improve the quality of the pressure vessel by the apparatus and method according to the present invention.
본 발명의 의한 필라멘트 와인딩 장치(1)의 주입유닛(5000)은 공급유닛(1000)에서 공급되는 섬유(2)에 수지(4, 5)를 함침시키는 역할을 한다. The injection unit 5000 of the filament winding device 1 according to the present invention serves to impregnate the resins 4 and 5 into the fiber 2 supplied from the supply unit 1000 .
도 5 내지 도 9를 참조하면, 주입유닛(5000)은 가이드부(2100), 장력조절부(2200), 수지공급부(2300), 수지선택부(2400) 및/또는 분리부(2500)를 포함한다. 5 to 9 , the injection unit 5000 includes a guide part 2100 , a tension control part 2200 , a resin supply part 2300 , a resin selection part 2400 and/or a separation part 2500 . do.
주입유닛(5000)의 가이드부(2100)는 주입유닛(5000)의 내부로 인입되거나 주입유닛(5000)의 외부로 인출되는 섬유(2)를 가이드하는 역할을 한다. The guide part 2100 of the injection unit 5000 serves to guide the fibers 2 drawn into the injection unit 5000 or drawn out of the injection unit 5000 .
가이드부(2100)는 섬유(2)가 인입되는 인입가이드홀(2111)을 구비하고, 섬유(2)가 주입유닛(2000)의 내부로 인입되도록 섬유(2)를 가이드하는 인입가이드부(2110) 및 수지선택부(2400)를 통해 선택된 수지공급부(2300)에 수용된 수지(4, 5)가 함침된 섬유(2)가 인출되는 인출가이드홀(2120)을 구비하고, 주입유닛(2000)의 외부로 인출되도록 수지(4, 5)가 함침된 섬유(2)를 가이드하는 인출가이드부(2120)를 포함한다.The guide part 2100 has an inlet guide hole 2111 through which the fiber 2 is introduced, and an inlet guide part 2110 for guiding the fiber 2 so that the fiber 2 is introduced into the injection unit 2000 . ) and a resin supply unit 2300 selected through the resin selection unit 2400 and provided with a guide hole 2120 through which the fibers 2 impregnated with the resins 4 and 5 accommodated in the resin supply unit 2300 are drawn out, and the injection unit 2000 of and a pull-out guide part 2120 for guiding the fibers 2 impregnated with the resins 4 and 5 so as to be drawn out.
즉, 가이드부(2100)는 공급유닛(1000)에서 공급되는 섬유(2)가 인입가이드홀(2111)을 통해 전달되어 섬유(2)가닥이 꼬이거나 엉키지 않은 상태를 유지하면서 주입유닛(5000)의 내부로 인입되므로 수지공급부(2300)에서 공급되는 수지(4,5)가 잘 함침될 수 있도록 할 수 있고, 주입유닛(5000)에서 수지공급부(2300)에 의해 수지(4,5)가 함침된 섬유(2)가 그 다음 공정인 라이너(3)에 와인딩 되기 위해 인출가이드홀(2120)을 통해 전달되어 섬유(2)가닥이 꼬이거나 엉키지 않은 상태를 유지하면서 캐리지 유닛(4000)으로 전달되도록 한다.That is, in the guide part 2100, the fiber 2 supplied from the supply unit 1000 is delivered through the inlet guide hole 2111, so that the fiber 2 strands are not twisted or tangled while maintaining the injection unit 5000. Since it is introduced into the inside of the resin supply unit 2300 can be well impregnated with the resin (4,5), the resin (4,5) is impregnated by the resin supply unit (2300) in the injection unit (5000). The fiber 2 is delivered through the draw guide hole 2120 to be wound on the liner 3, which is the next process, so that the fiber 2 is delivered to the carriage unit 4000 while maintaining the state in which the strands are not twisted or tangled. do.
주입유닛(5000)의 장력조절부(2200)는 가이드부(2100) 사이에 설치된다. The tension control unit 2200 of the injection unit 5000 is installed between the guide units 2100 .
즉, 인입가이드부(2110)와 인출가이드부(2120) 사이에 설치되어 주입유닛(2000)의 내부로 인입되어 주입유닛의(2000) 외부로 인출되는 동안에 섬유(2)의 장력을 조절하는 역할을 한다. That is, it is installed between the lead-in guide part 2110 and the pull-out guide part 2120 and is drawn into the injection unit 2000 and serves to adjust the tension of the fiber 2 while it is drawn out of the injection unit 2000 . do
장력조절부(2200)는 수지공급부(2300)로 인입되는 섬유(2)에 장력을 조절하기 위해 인입가이드부(2110)와 수지공급부(2300) 사이에 고정 설치되는 제1 장력조절부(2210) 및 인출가이드부(2120)에 인접하게 설치되어 인출가이드부(2120)를 통해 인출되는 수지(4, 5)가 함침된 섬유(2)의 장력을 조절하는 제2 장력조절부(2220) 포함한다.The tension adjusting unit 2200 is a first tension adjusting unit 2210 that is fixedly installed between the lead-in guide 2110 and the resin supply 2300 to adjust the tension on the fiber 2 introduced into the resin supply 2300. and a second tension control unit 2220 for adjusting the tension of the fibers 2 impregnated with the resins 4 and 5 that are installed adjacent to the withdrawal guide portion 2120 and drawn out through the withdrawal guide portion 2120 . .
구체적으로 제2 장력조절부(2220)는 소정 간격으로 이격되게 고정설치되어 인출가이드부(2120)를 통해 인출되는 수지(4, 5)가 함침된 섬유(2)의 장력을 조절하는 메인조절부(2221) 및 수지(4, 5)가 함유된 섬유(2)를 라이너(3)에 와인딩하는 경우에 수지(4, 5)가 함침된 섬유(2)의 장력을 조절하여 수지(4, 5)가 함침된 섬유(2)를 인출가이드부(2120)를 통해 인출되도록 하기 위해 메인조절부(2221) 사이에 승하강 가능하게 설치되는 서브조절부(2222)를 포함한다.Specifically, the second tension control unit 2220 is a main control unit for adjusting the tension of the fibers 2 impregnated with the resins 4 and 5 that are fixedly installed to be spaced apart from each other at a predetermined interval and drawn out through the extraction guide unit 2120 . When the fiber 2 containing the 2221 and the resins 4 and 5 is wound on the liner 3, the tension of the fibers 2 impregnated with the resins 4 and 5 is adjusted to the resins 4 and 5 ) includes a sub-regulating unit 2222 installed so as to be able to elevate between the main control unit 2221 in order to draw out the impregnated fiber 2 through the withdrawal guide unit 2120 .
즉, 제1 장력조절부(2210)는 회전되지 않고 고정설치되어 공급유닛(1000)에서 공급되는 섬유(2)에 텐션(tention)을 가하여 섬유(2)를 펼치는 역할을 하여 섬유(2)가닥이 잘 펴진 상태를 유지하면서 수지공급부(2300)에 의해 공급된 수지(4, 5)가 잘 함침 되도록 할 수 있고, 제2 장력조절부(2220)는 수지공급부(2300)에 의해 수지(4,5)가 함침된 섬유(2)에 텐션(tention)을 가하여 섬유(2)를 스프레딩(spreading)하여 그 다음 공정인 라이너(3)에 수지(4, 5)가 함침된 섬유(2)가 정확하고 정밀하게 와인딩 되도록 한다. That is, the first tension control unit 2210 is not rotated but is fixedly installed, and serves to spread the fiber 2 by applying tension to the fiber 2 supplied from the supply unit 1000, so that the fiber (2) strands While maintaining this well-stretched state, the resins 4 and 5 supplied by the resin supply unit 2300 can be well impregnated, and the second tension control unit 2220 is provided with the resin 4 and 5 by the resin supply unit 2300. 5) is applied to the impregnated fiber (2) with tension to spread the fiber (2), and the fiber (2) impregnated with the resin (4, 5) in the liner (3) is the next process. Make sure to wind accurately and precisely.
또한, 제2 장력조절부(2220)는 수지(4, 5)가 함침된 섬유(2)가 스피닝 유닛(3000)의 회전에 의해 라이너(3)에 와인딩 되는 과정에서 스피닝 유닛(3000)의 회전력, 수지(4, 5)가 함침된 섬유(2)의 장력등의 변화에 맞춰 수지(4, 5)가 함침된 섬유(2)의 장력을 조절할 필요가 있는 경우를 위해 서브조절부(2222)가 메인조절부(2221) 사이에 승하강 가능하게 설치된다. In addition, the second tension control unit 2220 is the spinning unit 3000 in the process in which the fibers 2 impregnated with the resins 4 and 5 are wound on the liner 3 by the rotation of the spinning unit 3000 , the rotational force of the spinning unit 3000 . , a sub-regulating unit 2222 for a case where it is necessary to adjust the tension of the fibers 2 impregnated with the resins 4 and 5 according to the change in the tension of the fibers 2 impregnated with the resins 4 and 5 It is installed so as to be able to elevate between the main control unit (2221).
예를 들면, 수지(4, 5)가 함침된 섬유(2)에 장력을 더 부여해야 하는 경우에는 서브조절부(2222)가 승강하여 메인조절부(2221) 사이에서 수지(4, 5)가 함침된 섬유(2)를 더 강하게 잡아당김으로서 수지(4, 5)가 함침된 섬유(2)의 장력을 가하고, 반대로 수지(4, 5)가 함침된 섬유(2)에 장력을 감해야 하는 경우에는 서브조절부(2222)가 하강하여 메인조절부(2221) 사이에서 수지(4, 5)가 함침된 섬유(2)를 잡아당겼던 힘을 약하게 해제함으로서 수지(4, 5)가 함침된 섬유(2)의 장력을 감소시킬 수 있다.For example, when it is necessary to apply more tension to the fibers 2 impregnated with the resins 4 and 5, the sub-regulating unit 2222 is raised and lowered so that the resins 4 and 5 are interposed between the main adjusting units 2221. By pulling the impregnated fiber (2) stronger, the resin (4, 5) is impregnated with the fiber (2), and on the contrary, the tension is reduced to the fiber (2) impregnated with the resin (4, 5). In this case, the sub-regulating unit 2222 descends to weakly release the force pulling the fibers 2 impregnated with the resins 4 and 5 between the main adjusting units 2221, so that the resins 4 and 5 are impregnated. It is possible to reduce the tension of the fibers (2).
주입유닛(5000)의 분리부(2500)는 수지공급부(2300)와 수지선택부(2400)를 통해 수지(4, 5)가 함침된 섬유(2)가 주입유닛(2000)의 외부로 인출되기 전에 섬유(2)가 섞이지 않도록 빗살형태로 형성되어 섬유(2)를 정리하는 역할을 한다.The separation unit 2500 of the injection unit 5000 is a resin supply unit 2300 and the resin selection unit 2400 through the resin (4, 5) impregnated fiber (2) is drawn out of the injection unit (2000) It is formed in a comb-tooth shape so that the fibers (2) are not mixed before, and serves to organize the fibers (2).
주입유닛(5000)의 수지공급부(2300)는 주입유닛(2000)의 내부로 인입된 섬유(2)에 수지(4, 5)를 함침시키기 위해 수지(4, 5)를 공급한다. 수지공급부(2300)는 제1 수지공급부(2310), 제2 수지공급부(2320) 및 함침롤(2330)을 포함한다.The resin supply unit 2300 of the injection unit 5000 supplies the resins 4 and 5 in order to impregnate the resins 4 and 5 into the fibers 2 introduced into the injection unit 2000 . The resin supply unit 2300 includes a first resin supply unit 2310 , a second resin supply unit 2320 , and an impregnation roll 2330 .
제1 수지공급부(2310)는 제1 장력조절부(2210)에 인접하게 설치되어 인입가이드부(2110)와 제1 장력조절부(2210)를 통해 유입되는 섬유(2)에 수지(4)를 공급하는 역할을 한다.The first resin supply unit 2310 is installed adjacent to the first tension control unit 2210 to apply the resin 4 to the fiber 2 introduced through the inlet guide unit 2110 and the first tension control unit 2210. serves to supply.
제2 수지공급부(2320)는 제1 수지공급부(2310)와 제2 장력조절부(2220)의 사이에 설치되고, 인입가이드부(2110)와 제1 장력조절부(2210)를 통해 유입되는 섬유(2)에 제1 수지공급부(2310)에 수용된 수지(4)와 이종의 수지(5)를 공급하는 역할을 한다.The second resin supply unit 2320 is installed between the first resin supply unit 2310 and the second tension control unit 2220 , and the fiber introduced through the inlet guide unit 2110 and the first tension control unit 2210 . (2) serves to supply the resin 4 accommodated in the first resin supply unit 2310 and the different types of resin (5).
제1 수지공급부(2310) 및 제2 수지공급부(2320)는 각각 수지(4, 5)가 수용되는 베스부(2341), 베스부(2341)에 회전가능하게 설치되어 베스부(2341)에 수용된 수지(4, 5)를 회전이동시키는 드럼부(2342) 및 드럼부(2342)에 인접하게 설치되어 드럼부(2342)의 회전과 연동하여 이동하는 수지(4, 5)의 양을 조절하기 위해 베스부(2341)에 설치되는 블레이드부(2343)를 포함한다.The first resin supply part 2310 and the second resin supply part 2320 are rotatably installed in the bath part 2341 and the bath part 2341 in which the resins 4 and 5 are accommodated, respectively, and are accommodated in the bath part 2341. In order to adjust the amount of the resin (4, 5) that is installed adjacent to the drum unit 2342 and the drum unit 2342 for rotationally moving the resins 4 and 5 and moves in conjunction with the rotation of the drum unit 2342. It includes a blade portion 2343 installed on the base portion (2341).
함침롤(2330)은 제1 수지공급부(2310) 또는 제2 수지공급부(2320)에 의해 공급된 수지(4, 5)가 섬유(2)에 함침되도록 섬유(2)를 가압하는 역할을 하고, 제2 수지공급부(2320)에 인접하게 설치된다.The impregnation roll 2330 serves to press the fibers 2 so that the resins 4 and 5 supplied by the first resin supply unit 2310 or the second resin supply unit 2320 are impregnated into the fibers 2, It is installed adjacent to the second resin supply unit (2320).
주입유닛(5000)의 수지선택부(2400)는 라이너(3)에 외인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 섬유(2)에 함침시키기 위해 수지공급부(2300)를 이동시킨다. The resin selection unit 2400 of the injection unit 5000 is a resin supply unit for impregnating the fibers 2 with different resins 4 and 5 according to the direction or length of the fibers 2 external to the liner 3 . (2300) is moved.
즉, 수지선택부(2400)는 제1 수지공급부(2310) 또는 제2 수지공급부(2320) 중 어느 하나를 선택하여 섬유(2)가 제1 수지공급부(2310)의 베스부에 수용되 수지 또는 제2 수지공급부(2320)의 베스부에 수용된 이종의 수지 중 어느 하나만을 함침하도록 하는 역할을 한다.That is, the resin selection unit 2400 selects any one of the first resin supply unit 2310 or the second resin supply unit 2320 so that the fiber 2 is accommodated in the bath of the first resin supply unit 2310, the resin or It serves to impregnate any one of the heterogeneous resins accommodated in the bath of the second resin supply unit 2320 .
수지선택부(2400)는 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위해 제1 수지공급부(2310)와 제2 수지공급부(2320)에는 각각 이종의 수지(4,5) 가 수용되고, 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 제1 수지공급부(2310)에 인접한 로드부(2413)가 인입하는 경우에는 제2 수지공급부에 인접한 상기 로드부가 인출되고, 제1 수지공급부에 인접한 로드부가 인출되는 경우에는 제2 수지공급부에 인접한 로드부가 인입되는 것을 특징으로 한다.The resin selection unit 2400 includes the first resin supply unit 2310 and the second resin supply unit 2320 to cross and impregnate different types of resins according to the direction or length of the fiber 2 wound on the liner 3 . In the case where the rod part 2413 adjacent to the first resin supply part 2310 enters according to the direction or length of the fiber 2 wound on the liner 3, the resins 4 and 5 of different kinds are accommodated, respectively. The rod part adjacent to the second resin supply part is withdrawn, and when the rod part adjacent to the first resin supply part is withdrawn, the rod part adjacent to the second resin supply part is drawn in.
수지선택부(2400)는 섬유이동부(2410)와 베스이동부(2420)을 포함한다.The resin selection unit 2400 includes a fiber moving unit 2410 and a bath moving unit 2420 .
섬유이동부(2410)는 섬유(2)가 라인너에 와인딩되기 위해 전달되는 위치를 조절하여 제1 수지공급부(2310)의 베스부에 수용되 수지 또는 제2 수지공급부(2320)의 베스부에 수용된 이종의 수지 중 어느 하나만을 함침하는 방법이다.The fiber moving unit 2410 is accommodated in the bath portion of the first resin supply unit 2310 by adjusting the position at which the fibers 2 are delivered to be wound on the liner, and the resin or the second resin supply unit 2320 accommodated in the bath portion. It is a method of impregnating only one of different types of resins.
섬유이동부(2410)는 지지부(24110), 실린더부(2412), 로드부(2413), 롤링부(2414) 및 감지부(2415)를 포함한다. The fiber moving part 2410 includes a support part 24110 , a cylinder part 2412 , a rod part 2413 , a rolling part 2414 , and a sensing part 2415 .
지지부(2411)는 수지공급부(2300)에 인접하게 설치된다. 구체적으로 도 5 및 6과 같이 수지공급부(2300)의 상부에 이격되어 형성된다. 실린더부(2412)는 제1 수지공급부(2310) 및 제2 수지공급부(2320)와 각각 높이방향으로 마주하도록 상기 지지부(2411)에 설치된다. The support part 2411 is installed adjacent to the resin supply part 2300 . Specifically, as shown in FIGS. 5 and 6 , the resin supply unit 2300 is formed to be spaced apart from each other. The cylinder part 2412 is installed on the support part 2411 to face the first resin supply part 2310 and the second resin supply part 2320 in the height direction, respectively.
로드부(2413)는 실린더부(2412)에 인입 또는 인출가능하게 설치된다. 즉 로드부(2413)가 실린더부(2412)에서 인출된 경우에는 제1 수지공급부(2310) 및 제2 수지공급부(2320)와 인접하게 되고 반대로 로드부(2413)가 실린더부(2412)에서 인인되는 경우에는 제1 수지공급부(2310) 및 제2 수지공급부(2320)와 멀어지게 된다.The rod part 2413 is installed in the cylinder part 2412 to be retractable or withdrawable. That is, when the rod part 2413 is withdrawn from the cylinder part 2412 , it is adjacent to the first resin supply part 2310 and the second resin supply part 2320 , and on the contrary, the rod part 2413 is in the cylinder part 2412 . In this case, the first resin supply unit 2310 and the second resin supply unit 2320 are separated from each other.
롤링부(2414)는 한 쌍으로 이루어 질 수 있으며, 한 쌍으로 이루어진 각각의 롤링부(2414)의 사이에 섬유(2)가 통과되도록 하여 섬유(2)를 파지하여 섬유(2)가 라인너에 와인딩되기 위해 전달되는 위치를 조절하여 섬유(2)가 엉키거나 끊김 없이 원활하게 이동되도록 하기 위해 로드부(2413)에 회전가능하게 설치 된다.The rolling part 2414 may be made of a pair, and the fiber 2 is gripped by allowing the fiber 2 to pass between each of the rolling parts 2414 made of a pair so that the fiber 2 is a liner. It is rotatably installed on the rod part 2413 in order to adjust the position transferred to be wound on the fiber 2 so that the fiber 2 moves smoothly without being tangled or cut off.
감지부(2415)는 상기 섬유이동부(2410의 작동을 감지하기 위해 실린더부(2412)에 설치된다. 즉, 후술하는 섬유이동부(2410)의 작동의 정상상태 여부를 확인하여 작동의 오류가 없는지 감지한다.The sensing unit 2415 is installed in the cylinder unit 2412 to detect the operation of the fiber moving unit 2410. That is, it detects whether there is an operation error by checking whether the operation of the fiber moving unit 2410, which will be described later, is in a normal state. do.
본 발명에 의한 필라멘트 와인딩 장치(1)의 주입유닛(2000)은 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침시키는 것을 특징으로 한다.The injection unit 2000 of the filament winding device 1 according to the present invention is characterized in that different types of resins 4 and 5 are crossed and impregnated according to the direction or length of the fiber 2 wound on the liner 3 . do it with
필라멘트 와인딩 장치를 통해 수소탱크, 압축천연가스(CNG)탱크와 같은 압력용기를 제조할 때에는 사용되는 수지 중 하나는 에폭시(epoxy) 수지이다. One of the resins used when manufacturing pressure vessels such as hydrogen tanks and compressed natural gas (CNG) tanks through the filament winding device is an epoxy resin.
이는 에폭시(epoxy) 수지가 기계적 물성, 내열성 및 내화학성이 우수하기 때문에 안전인증이 필수적인 압력용기에 적합하기 때문이다. 또한, 다른 종류의 수지로 우레탄(urethane) 수지는 신율 및 내화학성은 우수하지만 내열성이 낮은 단점이 있고, 페놀수지는 내화학성 및 내열성이 높으나 점도가 높아 습식 와인딩 공정을 진행하기에 적합지는 않다. This is because epoxy resin has excellent mechanical properties, heat resistance and chemical resistance, so it is suitable for pressure vessels where safety certification is essential. In addition, as another type of resin, urethane resin has excellent elongation and chemical resistance but has low heat resistance, and phenolic resin has high chemical resistance and heat resistance, but high viscosity is not suitable for wet winding process.
본 발명에 의한 필라멘트 와인딩 장치(1)는 제1 수지공급부(2310)의 베스부(2341)에 수용된 수지(4)와 제2 수지공급부(2320)의 베스부(2341)에 수용된 수지(5)는 서로 다른 종류의 수지로 형성된다.The filament winding device 1 according to the present invention includes the resin 4 accommodated in the bath 2341 of the first resin supply 2310 and the resin 5 accommodated in the bath 2341 of the second resin supply 2320. is formed of different types of resins.
구체적으로 제1 수지공급부(2310)의 베스부(2341)에 수용된 수지(4)는 신율이 높은 수지를 사용하고 제2 수지공급부(2320)의 베스부(2341)에 수용된 수지(5)는 신율이 낮은 수지를 사용한다. 또는 이와는 반대로 제1 수지공급부(2310)의 베스부(2341)에 수용된 수지(4)는 신율이 낮은 수지를 사용하고 제2 수지공급부(2320)의 베스부(2341)에 수용된 수지(5)는 신율이 높은 수지를 사용한다Specifically, the resin 4 accommodated in the bath part 2341 of the first resin supply part 2310 uses a high elongation resin, and the resin 5 accommodated in the bath part 2341 of the second resin supply part 2320 has the elongation. Use this low resin. Or on the contrary, the resin 4 accommodated in the bath 2341 of the first resin supply 2310 uses a low elongation resin, and the resin 5 accommodated in the bath 2341 of the second resin supply 2320 is Uses high elongation resin
신율(elongation)이란 재료 인장 시험 시 재료가 늘어나는 비율을 의미한다, 본 발명에서는 신율이 높은 수지와 낮은 수지 2종의 수지를 사용함으로서 압력용기에 수소를 충전하는 경우에 용기가 팽창하여 압력용기의 원주방향으로 크랙이 발생되는 것을 방지하기 위해 고신율의 수지가 함침된 섬유를 이용하여 와인딩 하고, 고압의 가스가 충전되는 압력용기 자체의 고강성을 유지하기 위해 신율이 낮은 수지가 함친된 섬유를 고신율의 수지가 함침된 섬유와 교차로 이용하여 라이너에 와인딩 한다. Elongation refers to the rate at which the material elongates during a material tensile test. In the present invention, by using two types of resins, one with high elongation and one with low elongation, when hydrogen is filled in the pressure vessel, the vessel expands and In order to prevent cracks from occurring in the circumferential direction, a fiber impregnated with a high elongation resin is used for winding, and a fiber impregnated with a low elongation resin is used to maintain the high rigidity of the pressure vessel filled with high-pressure gas. It is wound on the liner by crossing it with the fiber impregnated with high elongation resin.
신율이 높은 수지는 늘어나는 비율은 높아 압력용기의 팽창에 유연하게 신장되는 장점은 있으나 신율이 높은 수지는 Tg값이 낮아 내열성능이 부족한 문제점이 있다. A resin with a high elongation has a high elongation rate, which has the advantage of being stretched flexibly in the expansion of a pressure vessel, but a resin with a high elongation has a problem with insufficient heat resistance due to a low Tg value.
반대로 신율이 낮은 수지는 내열성능 및 강성이 높은 장점이 있으나. 신장되는 능력이 낮아 압력용기 팽창에 의해 압력용기에 크랙이 생기는 문제점이 발생된다. Conversely, resins with low elongation have advantages in heat resistance and high rigidity. Due to the low elongation ability, there is a problem that cracks occur in the pressure vessel due to expansion of the pressure vessel.
따라서 본 발명에 의한 필라멘트 와인딩 장치(1)는 제1 수지공급부(2310)의 베스부(2341)에 수용된 수지(4)는 신율이 높은 수지를 사용하고 제2 수지공급부(2320)의 베스부(2341)에 수용된 수지(5)는 신율이 낮은 수지를 사용하거나 이와는 반대로 제1 수지공급부(2310)의 베스부(2341)에 수용된 수지(4)는 신율이 낮은 수지를 사용하고 제2 수지공급부(2320)의 베스부(2341)에 수용된 수지(5)는 신율이 높은 수지를 사용하여 신율이 낮은 수지와 교차로 사용함으로서 내열성능 및 신율을 모두 보완 할 수 있다.Therefore, in the filament winding device 1 according to the present invention, the resin 4 accommodated in the bath portion 2341 of the first resin supply unit 2310 uses a high elongation resin, and the bath portion of the second resin supply unit 2320 ( The resin 5 accommodated in 2341 uses a resin having a low elongation, or on the contrary, the resin 4 accommodated in the bath 2341 of the first resin supply part 2310 uses a low elongation resin, and the second resin supply part ( The resin 5 accommodated in the bath portion 2341 of 2320 is used to cross with a resin with a low elongation by using a resin with a high elongation, so that both heat resistance and elongation can be supplemented.
본 발명에 의한 필라필라멘트 와인딩 장치(1)의 수지공급부(2300)의 베스부(2341)에 수용되는 이종의 수지(4, 5) 중 어느 하나인 신율이 낮은 수지는 신율이 1% 이상 내지 3% 이하로 이루어지고, 이종의 수지(4, 5) 중 다른 하나인 신율이 높은 수지는 신율이 5% 이상 내지 10% 이하로 이루어 질 수 있다,The resin having a low elongation, which is any one of the heterogeneous resins 4 and 5 accommodated in the bath 2341 of the resin supply unit 2300 of the filament winding device 1 according to the present invention, has an elongation of 1% or more to 3 % or less, and the high elongation resin, which is another one of the heterogeneous resins (4, 5), may have an elongation of 5% or more to 10% or less,
만약, 이종의 수지(4, 5) 중 어느 하나인 신율이 낮은 수지의 신율이 1% 미만인 경우에는 섬유가 늘어나는 정도가 너무 적어 와인딩 과정에서 섬유가 와인딩되는 과정 중 섬유에 걸리는 장력에 의해 끊어질 수 있고, 신율이 3%를 초과하는 경우에는 내열성이 너무 낮아 압력용기의 검증항목을 준수하지 못할 뿐만 아니라 강성이 너무 낮아 압력용기 내에 수소 등 폭발의 위험이 발생되는 문제점이 있다.If the elongation of the resin with a low elongation, which is one of the heterogeneous resins 4 and 5, is less than 1%, the degree of fiber elongation is too small to be broken by the tension applied to the fiber during the winding process of the fiber during the winding process. If the elongation exceeds 3%, the heat resistance is too low to comply with the verification items of the pressure vessel, and there is a problem in that the rigidity is too low, causing a risk of explosion such as hydrogen in the pressure vessel.
또한, 만약 이종의 수지(4, 5) 중 어느 다른 하나인 신율이 높은 수지의 신율이 5% 미만인 경우에는 섬유가 늘어나는 정도가 너무 적어 필라멘트 와인딩 장치 및 필라멘트 와인딩 방법에 의해 제조된 압력용기에 가스를 충전하거나 내압시험을 하게되면 가스용기가 팽창하게 되고 이 경우 압력용기의 실린더방향(A방향)과 원주방향(B방향) 사이에 팽창의 정도가 다르고 상대적으로 팽창의 정도가 큰 원주방향(B방향)으로의 팽창정도에 대응되도록 섬유가 늘어나지 못하게 되어 압력용기의 원주방향(B방향)으로 크랙(Crack)(C)이 발생하게 되어 압력용기의 성능과 안정성이 저하되는 문제점이 발생된다. In addition, if the elongation of the resin having a high elongation, which is any other of the heterogeneous resins 4 and 5, is less than 5%, the degree of fiber elongation is too small, so that the filament winding device and the gas in the pressure vessel manufactured by the filament winding method When filling or performing a pressure test, the gas container expands. In this case, the degree of expansion is different between the cylinder direction (A direction) and the circumferential direction (B direction) of the pressure vessel, and the degree of expansion is relatively large in the circumferential direction (B). direction), the fibers cannot be stretched to correspond to the degree of expansion, and cracks (C) are generated in the circumferential direction (B direction) of the pressure vessel, resulting in a problem that the performance and stability of the pressure vessel are deteriorated.
또한, 신율이 10%를 초과하는 경우에는 섬유가 늪어나느 정도가 너무 많아 라이너(3)를 섬유가 와인딩 하여 섬유의 장력에 라이너를 가압하는 힘이 너무 적어 압축가스가 수용된 압축용기의 강성이 너무 낮아져 압력용기의 검증항목을 준수하지 못할 뿐만 아니라 강성이 너무 낮아 압력용기 내에 수소 등 폭발의 위험이 발생되는 문제점이 있다.In addition, when the elongation exceeds 10%, the fiber is too swamped to wind the liner 3 and the force to press the liner against the tension of the fiber is too low, so the stiffness of the compression container in which the compressed gas is accommodated is too high. It is low and not only does not comply with the verification items of the pressure vessel, but also has a problem that there is a risk of explosion such as hydrogen in the pressure vessel because the stiffness is too low.
상술한 바와 같이 수지공급부(2300)의 베스부(2341)에 수용되는 이종의 수지(4, 5) 중 어느 하나인 신율이 낮은 수지는 신율이 1% 이상 내지 3% 이하로 이루어지고, 이종의 수지(4, 5) 중 다른 하나인 신율이 높은 수지는 신율이 5% 이상 내지 10% 이하로 이루어지고 신율이 높은 수지와 낮은 수지 2종의 수지를 후술하는 수지 선택부에 의해 교차로 사용하게 되면 고신율의 수지가 함침된 섬유를 이용하여 와인딩하여 압력용기에 수소를 충전하는 경우에 용기가 팽창하여 압력용기의 원주방향으로 크랙이 발생되는 것을 방지하고, 신율이 낮은 수지가 함친된 섬유를 이용하여 와인딩을 교자로 하여 고압의 가스가 충전되는 압력용기 자체의 고강성을 유지하여 압력용기 자체의 안정성을 높여 내압시험을 작업하거나 가스를 충전하는 작업자 또는 수소연료전지차 등의 운전자를 포함한 인명사고 등 안전사고를 방지 할 수 있다.As described above, the low elongation resin, which is any one of the heterogeneous resins 4 and 5 accommodated in the bath 2341 of the resin supply unit 2300, has an elongation of 1% or more to 3% or less, The other high elongation resin among the resins 4 and 5 has an elongation of 5% or more to 10% or less, and when two types of resins of high elongation and low elongation are used interchangeably by a resin selection part to be described later. When a pressure vessel is filled with hydrogen by winding using a fiber impregnated with a high elongation resin, the vessel expands to prevent cracks from occurring in the circumferential direction of the pressure vessel, and a fiber impregnated with a low elongation resin is used. Thus, by winding the gyoza to maintain the high rigidity of the pressure vessel itself, which is filled with high-pressure gas, the stability of the pressure vessel itself is increased to perform pressure resistance tests, or human accidents including workers charging gas or drivers of hydrogen fuel cell vehicles, etc. Accidents can be prevented.
본 발명에 의한 필라멘트 와인딩 장치(1)는 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 상술한 신율이 높은 수지 또는 신율이 낮은 수지 인 이종의 수지(4, 5)를 서로 교차하여 함침시킨다. Filament winding device 1 according to the present invention is a resin with a high elongation or a resin with a low elongation according to the direction or length of the fiber 2 wound on the liner 3, the different types of resins 4 and 5 to each other. cross and impregnate.
도 5를 참조하여 예를 들어 설명하면, 라이너(3)에 와인딩되는 섬유(2)의 방향이 후프랩(Hoop Wrapped, 수직감기)인 경우에는 캐리지 유닛(4000)의 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하게 되면서 도 1과 같이 후프랩(Hoop Wrapped, 수직감기)을 수행하게 되는데 후프랩(Hoop Wrapped, 수직감기)은 신율을 높이기 위한 방법으로 사용되는 것으로 이 경우에는 신율이 높은 수지가 함침된 섬유(2)를 이용하여 와인딩을 해야 한다.As an example with reference to FIG. 5 , when the direction of the fiber 2 wound on the liner 3 is Hoop Wrapped (vertical winding), the tip of the arm 4300 of the carriage unit 4000 is As the winding part 4400 is positioned in the height direction, a Hoop Wrapped (vertical winding) is performed as shown in FIG. 1 . The Hoop Wrapped (vertical winding) is used as a method to increase the elongation. In this case Winding should be done using the fiber (2) impregnated with a high elongation resin.
만약 제1 수지공급부(2310)에 신율이 높은 수지(4)가 수용되어 있고, 제2 수지공급부(2320)에는 신율이 낮은 수지(5)가 수용되어 있다면, 제1 수지공급부(2310)의 상부에 마주하게 설치되어 있는 실린더부(2412)의 로드부(2413)는 인출되게 되고 로드부(2413)는 제1 수지공급부(2310)와 인접하게 인출되어 롤링부(2414)의 사이에 끼워져 있는 섬유(2)또한 제1 수지공급부(2310)와 인접하는 방향으로 이동하여 섬유(2)가 제1 수지공급부(2310)의 드럼부(2341)와 접촉하게 되어 제1 수지공급부(2310)에 수용된 신율이 높은 수지(4)가 드럼부(2341)를 타고 이동하여 섬유(2)와 서로 접촉됨에 따라 섬유(2)에 신율이 높은 수지(4)가 함침되게 된다.If the high elongation resin 4 is accommodated in the first resin supply unit 2310 and the low elongation resin 5 is accommodated in the second resin supply unit 2320, the upper portion of the first resin supply unit 2310 is accommodated. The rod part 2413 of the cylinder part 2412 that is installed opposite to the is drawn out, and the rod part 2413 is drawn out adjacent to the first resin supply part 2310 and the fiber sandwiched between the rolling parts 2414. (2) Also, the fibers 2 move in a direction adjacent to the first resin supply unit 2310 so that the fibers 2 come into contact with the drum unit 2341 of the first resin supply unit 2310, so that the elongation received in the first resin supply unit 2310 is As the high resin 4 moves on the drum 2341 and comes into contact with the fibers 2 , the resin 4 with high elongation is impregnated into the fibers 2 .
또한, 이와 동시에 신율이 낮은 수지(5)가 수용되어있는 제2 수지공급부(2320)의 드럼부(2341)와 섬유(2)는 접촉되지 않아야 하므로 제2 수지공급부(2320)의 상부에 마주하게 설치되어 있는 실린더부(2412)의 로드부(2413)는 인입되어, 로드부(2413)는 제2 수지공급부(2320)와 멀어지도록 인입되어 롤링부(2414)의 사이에 끼워져 있는 섬유(2)또한 제2 수지공급부(2320)와 멀어지는 방향으로 이동하여 섬유(2)가 제2 수지공급부(2320)의 드럼부(2341)와 접촉되지 않도록 하여 제2 수지공급부(2320)에 수용된 신율이 낮은 수지(5)는 섬유(2)에 함침되는 것을 막는다.In addition, at the same time, the drum part 2341 of the second resin supply part 2320 in which the resin 5 with a low elongation is accommodated and the fiber 2 should not come into contact with the upper part of the second resin supply part 2320. The rod part 2413 of the installed cylinder part 2412 is drawn in, and the rod part 2413 is drawn away from the second resin supply part 2320, and the fiber 2 sandwiched between the rolling parts 2414. In addition, by moving in a direction away from the second resin supply unit 2320 so that the fibers 2 do not come into contact with the drum unit 2341 of the second resin supply unit 2320, the resin with a low elongation received in the second resin supply unit 2320. (5) prevents the fiber (2) from being impregnated.
도 6을 참조하여 도 5와는 반대의 경우의 예를 설명하면, 라이너(3)에 와인딩되는 섬유(2)의 방향이 도 2와 같이 헬리컬랩(Helical Wrapped, 나선감기)인 경우에는 캐리지 유닛(4000)의 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하는 것이 아니라 회전하여 기울어진 상태가 되면 도 2와 같이 헬리컬랩(Helical Wrapped, 나선감기)을 수행하게 되는데 헬리컬랩(Helical Wrapped, 나선감기)은 강도를 높이기 위해 사용되는 것으로 이 경우에는 신율이 낮은 수지가 함침된 섬유(2)를 이용하여 와인딩을 해야 한다.Referring to FIG. 6, an example of the opposite case to that of FIG. 5 will be described. When the direction of the fiber 2 wound on the liner 3 is helical wrapped as shown in FIG. 2, the carriage unit ( When the winding part 4400 at the tip of the arm part 4300 of 4000) is not located in the height direction, but is rotated and tilted, as shown in FIG. 2, a helical wrapped (helical winding) is performed. Helical Wrapped (helical winding) is used to increase strength, and in this case, it must be wound using a fiber (2) impregnated with a resin with a low elongation.
만약 제1 수지공급부(2310)에 신율이 높은 수지(4)가 수용되어 있고, 제2 수지공급부(2320)에는 신율이 낮은 수지(5)가 수용되어 있다면, 제2 수지공급부(2320)의 상부에 마주하게 설치되어 있는 실린더부(2412)의 로드부(2413)는 인출되게 되고 로드부(2413)는 제2 수지공급부(2320)와 인접하게 인출되어 롤링부(2414)의 사이에 끼워져 있는 섬유(2)또한 제2 수지공급부(2320)와 인접하는 방향으로 이동하여 섬유(2)가 제2 수지공급부(2320)의 드럼부(2341)와 접촉하게 되어 제2 수지공급부(2320)에 수용된 신율이 낮은 수지(5)가 드럼부(2341)를 타고 이동하여 섬유(2)와 서로 접촉됨에 따라 섬유(2)에 신율이 낮은 수지(5)가 함침되게 된다.If a high elongation resin 4 is accommodated in the first resin supply unit 2310 and a low elongation resin 5 is accommodated in the second resin supply unit 2320, the upper portion of the second resin supply unit 2320 is accommodated. The rod part 2413 of the cylinder part 2412 that is installed opposite to the is drawn out, and the rod part 2413 is drawn out adjacent to the second resin supply part 2320 and the fiber sandwiched between the rolling parts 2414. (2) Also, the fibers 2 move in a direction adjacent to the second resin supply unit 2320 so that the fibers 2 come into contact with the drum unit 2341 of the second resin supply unit 2320, so that the elongation accommodated in the second resin supply unit 2320. As the low resin 5 moves along the drum 2341 and comes into contact with the fibers 2, the resin 5 with a low elongation is impregnated into the fibers 2 .
또한, 이와 동시에 신율이 높은 수지(4)가 수용되어있는 제1 수지공급부(2310)의 드럼부(2341)와 섬유(2)는 접촉되지 않아야 하므로 제1 수지공급부(2310)의 상부에 마주하게 설치되어 있는 실린더부(2412)의 로드부(2413)는 인입되어, 로드부(2413)는 제1 수지공급부(2310)와 멀어지도록 인입되어 롤링부(2414)의 사이에 끼워져 있는 섬유(2)또한 제1 수지공급부(2310)와 멀어지는 방향으로 이동하여 섬유(2)가 제1 수지공급부(2310)의 드럼부(2341)와 접촉되지 않도록 하여 제1 수지공급부(2310)에 수용된 신율이 높은 수지(4)는 섬유(2)에 함침되는 것을 막는다.In addition, at the same time, the drum unit 2341 of the first resin supply unit 2310 in which the resin 4 having a high elongation is accommodated and the fiber 2 should not come into contact with the upper portion of the first resin supply unit 2310 so as to face the upper part of the first resin supply unit 2310. The rod part 2413 of the installed cylinder part 2412 is drawn in, and the rod part 2413 is drawn away from the first resin supply part 2310, and the fiber 2 sandwiched between the rolling parts 2414. In addition, by moving in a direction away from the first resin supply unit 2310 so that the fibers 2 do not come into contact with the drum unit 2341 of the first resin supply unit 2310, the resin with high elongation accommodated in the first resin supply unit 2310 (4) prevents the fiber (2) from being impregnated.
또한, 본 발명에 의한 필라멘트 와인딩 장치는 라이너(3)에 와인딩되는 섬유(2)의 길이에 따라서 상술한 동작을 수행할 수 있는 데 예를 들어 라이너(3)에 와인딩되는 섬유(2)의 길이가 일정길이 이하인 경우에는 도 5와 같은 동작을 구현학고 그 이후에는 도 6과 같은 동작을 구현하는 방식으로 신율이 높은 수지 또는 신율이 낮은 수지 인 이종의 수지(4, 5)를 서로 교차하여 섬유(2)에 함침시킬 수 있다.In addition, the filament winding apparatus according to the present invention can perform the above-described operation according to the length of the fiber 2 wound on the liner 3 , for example, the length of the fiber 2 wound on the liner 3 . When is less than a certain length, the operation as shown in Fig. 5 is implemented, and thereafter, in a manner that implements the operation as shown in Fig. 6, different types of resins (4, 5), which are resins with high elongation or low elongation, are crossed with each other to form fibers (2) can be impregnated.
이처럼 발명에 의한 필라멘트 와인딩 장치는 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시킨 섬유를 통해 압력용기를 생산함에 따라 가스를 충전하거나 내압시험을 하는 과정에서 상대적으로 팽창의 정도가 큰 원주방향(B방향)에 대한 신율 높이기 위해 원주방향(B방향)에 대해서는 신율이 높은 수지가 함침된 섬유를 통해 섬유를 와인딩 하여 압력용기에 크랙(Crack)이 생기는 것을 예방하여 압력용기의 내구성 및 안정성을 높일 수 있고, 가스를 충전하거나 내압시험을 하는 과정에서 가스용기가 팽창되어 원주방향(B방향)으로는 크랙(Crack)(C)이 발생하게 되는 것을 사전에 예방하므로 폭발력이 매우 높은 수소등을 안전하게 보관하여 압력용기가 보관된 자동차 등의 폭발 등 재산상 사고나 내압시험을 작업하거나 가스를 충전하는 작업자 또는 수소연료전지차 등의 운전자를 포함한 인명사고 등 안전사고를 방지 할 수 있다.As such, the filament winding device according to the invention is used to fill a gas or perform a pressure test as a pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber. In the process, in order to increase the elongation in the circumferential direction (B direction), where the degree of expansion is relatively large, in the circumferential direction (B direction), the fiber is wound through a fiber impregnated with a high elongation resin to prevent cracks in the pressure vessel. It is possible to increase the durability and stability of the pressure vessel by preventing the occurrence of cracks (C) in the circumferential direction (B direction) due to expansion of the gas vessel in the process of filling gas or performing a pressure resistance test. Because it is prevented in advance, hydrogen, etc., which have very high explosive power, are safely stored to cause property accidents such as explosions of automobiles, etc. in which pressure vessels are stored, or personal accidents, including workers who perform pressure tests or charge gas, or drivers of hydrogen fuel cell vehicles, etc. Accidents can be prevented.
본 발명에 의한 수지선택부(2400)는 베스이동부(2420)를 포함한다. 베스이동부(2420), 서포트부(2421), 하우징부(2422), 승하강부(2423) 및 검출부(2424)를 포함한다.The resin selection unit 2400 according to the present invention includes a bath moving unit 2420 . It includes a base moving part 2420 , a support part 2421 , a housing part 2422 , an elevating part 2423 , and a detection part 2424 .
서포트부(2421)는 수지공급부(2300)에 인접하게 설치되어 수지공급부를 지지하는 역할을 한다. 서포트부(2421)는 지지부(2411)와 서로 높이방향으로 마주하면서 이격되도록 설치될 수 있다.The support part 2421 is installed adjacent to the resin supply part 2300 and serves to support the resin supply part. The support part 2421 may be installed to face the support part 2411 in a height direction and spaced apart from each other.
하우징부(2422)는 복수로 형성될 수 있고, 각각의 하우징부(2422)는 제1 수지공급부의 하부와 서포트부(2421)의 상부 사이에 설치되고 제2 수지공급부의 하부와 서포트부(2421)의 상부 사이에 설치된다.The housing part 2422 may be formed in plurality, and each housing part 2422 is installed between the lower part of the first resin supply part and the upper part of the support part 2421 , and the lower part of the second resin supply part and the support part 2421 . ) is installed between the upper part of the
승하강부(2423)는 하우징부(2422)에 인입 또는 인출가능하게 설치된다.The elevating part 2423 is installed in the housing part 2422 to be retractable or withdrawable.
검출부(2424)는 베스이동부(2420)의 작동을 감지하기 위해 하우징부(2422)에 설치된다.The detection unit 2424 is installed in the housing unit 2422 to detect the operation of the bath moving unit 2420 .
베스이동부(2420)는 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위해 상기 제1 수지공급부와 상기 제2 수지공급부에는 각각 이종의 수지가 수용되고, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라상기 제1 수지공급부에 인접한 상기 승하강부가 인입(하강)하는 경우에는 상기 제2 수지공급부에 인접한 상기 승하강부가 인출(승강)되고, 제1 수지공급부에 인접한 상기 승하강부가 인출되는 경우에는 상기 제2 수지공급부에 인접한 상기 승하강부가 인입되는 것을 특징으로 한다.The base moving part 2420 accommodates different kinds of resins in the first resin supply part and the second resin supply part to cross and impregnate different kinds of resins with each other according to the direction or length of the fibers wound on the liner, and the liner When the elevating unit adjacent to the first resin supply unit is drawn in (lowered) according to the direction or length of the fiber to be wound, the elevating unit adjacent to the second resin supply unit is drawn out (elevated), and adjacent to the first resin supply unit When the elevating unit is withdrawn, the elevating unit adjacent to the second resin supply unit is drawn in.
도 7을 참조하여 예를 들어 설명하면, 도 5와 마찬가지로 라이너(3)에 와인딩되는 섬유(2)의 방향이 후프랩(Hoop Wrapped, 수직감기)인 경우에는 캐리지 유닛(4000)의 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하게 되면서 도 1과 같이 후프랩(Hoop Wrapped, 수직감기)을 수행하게 되는데 후프랩(Hoop Wrapped, 수직감기)은 신율을 높이기 위한 방법으로 사용되는 것으로 이 경우에는 신율이 높은 수지가 함침된 섬유(2)를 이용하여 와인딩을 해야 한다.Referring to FIG. 7 as an example, as in FIG. 5 , when the direction of the fiber 2 wound on the liner 3 is Hoop Wrapped (vertical winding), the arm portion 4300 of the carriage unit 4000 ), the winding part 4400 is positioned in the height direction, and as shown in FIG. 1 , a hoop wrapped (vertical winding) is performed. The hoop wrapped (vertical winding) is used as a method to increase the elongation. In this case, the winding should be performed using the fiber (2) impregnated with a resin having a high elongation.
이 경우 상술한 바와 같이 섬유이동부(2410)가 동작하게 되는데 섬유이동부(2410)의 동작과 동시에 베스이동부(2420)도 같이 동작하게 된다. In this case, as described above, the fiber moving unit 2410 operates, and simultaneously with the operation of the fiber moving unit 2410, the base moving unit 2420 also operates.
만약 제1 수지공급부(2310)에 신율이 높은 수지(4)가 수용되어 있고, 제2 수지공급부(2320)에는 신율이 낮은 수지(5)가 수용되어 있다면, 제1 수지공급부(2310)의 하부에 설치되어 있는 하우징부의 승하강부(2423)는 인출(상승)되게 되어 제1 수지공급부(2310)를 가압하면서 밀게 되므로 제1 수지공급부(2310)는 섬유(2)와 인접하게 되도록 상승된다. If a high elongation resin 4 is accommodated in the first resin supply unit 2310 and a low elongation resin 5 is accommodated in the second resin supply unit 2320, the lower portion of the first resin supply unit 2310 is The elevating part 2423 of the housing part installed in the is drawn out (raised) and pushed while pressing the first resin supply part 2310, so that the first resin supply part 2310 is raised so as to be adjacent to the fiber 2 .
이에 따라 섬유가 제1 수지공급부(2310)의 드럼부(2341)와 접촉하게 되면 제1 수지공급부(2310)에 수용된 신율이 높은 수지(4)가 드럼부(2341)를 타고 이동하여 섬유(2)와 서로 접촉되게 됨에 따라 섬유(2)에 신율이 높은 수지(4)가 함침되게 된다.Accordingly, when the fiber comes into contact with the drum unit 2341 of the first resin supply unit 2310, the high elongation resin 4 accommodated in the first resin supply unit 2310 moves along the drum unit 2341 and moves to the fiber 2 ) and the resin 4 having a high elongation is impregnated into the fiber 2 as they come into contact with each other.
또한, 이와 동시에 신율이 낮은 수지(5)가 수용되어있는 제2 수지공급부(2320)의 드럼부(2341)와 섬유(2)는 접촉되지 않아야 하므로 제2 수지공급부(2320)의 하부에 설치된 하우징부의 승하강부(2423)는 입입(하강)되어 제2 수지공급부(2320)는 하강하면서 섬유(2)와 멀어지도록 하강된다. In addition, at the same time, the drum unit 2341 of the second resin supply unit 2320 in which the resin 5 having a low elongation is accommodated and the fiber 2 should not come into contact with the housing installed under the second resin supply unit 2320 . The negative elevating unit 2423 enters (falls down) so that the second resin supply unit 2320 descends away from the fiber 2 while descending.
이에 따라 섬유가 제2 수지공급부(2320)의 드럼부(2341)와 접촉되지 않도록 하여 제2 수지공급부(2320)에 수용된 신율이 낮은 수지(5)는 섬유(2)에 함침되는 것을 막는다.Accordingly, the resin 5 having a low elongation received in the second resin supply unit 2320 is prevented from being impregnated into the fiber 2 by preventing the fiber from contacting the drum unit 2341 of the second resin supply unit 2320 .
도 8을 참조하여 도 7과 반대의 경우의 예를 설명하면, 라이너(3)에 와인딩되는 섬유(2)의 방향이 도 2와 같이 헬리컬랩(Helical Wrapped, 나선감기)인 경우에는 캐리지 유닛(4000)의 암부(4300)의 선단에 와인딩부(4400)가 높이방향으로 위치하는 것이 아니라 회전하여 기울어진 상태가 되면 도 2와 같이 헬리컬랩(Helical Wrapped, 나선감기)을 수행하게 되는데 헬리컬랩(Helical Wrapped, 나선감기)은 강도를 높이기 위해 사용되는 것으로 이 경우에는 신율이 낮은 수지가 함침된 섬유(2)를 이용하여 와인딩을 해야 한다. 따라서 상술한 도 7의 경우와 반대로 작동하게 된다. Referring to FIG. 8, an example of the opposite case to FIG. 7 will be described. When the direction of the fiber 2 wound on the liner 3 is helical wrapped as shown in FIG. 2, the carriage unit ( When the winding part 4400 at the tip of the arm part 4300 of 4000) is not located in the height direction, but is rotated and tilted, as shown in FIG. 2, a helical wrapped (helical winding) is performed. Helical Wrapped (helical winding) is used to increase strength, and in this case, it must be wound using a fiber (2) impregnated with a resin with a low elongation. Accordingly, the operation is reversed to the case of FIG. 7 described above.
또한, 본 발명에 의한 필라멘트 와인딩 장치는 라이너(3)에 와인딩되는 섬유(2)의 길이에 따라서 상술한 동작을 수행할 수 있다,In addition, the filament winding apparatus according to the present invention can perform the above-described operation according to the length of the fiber 2 wound on the liner 3,
예를 들어 라이너(3)에 와인딩되는 섬유(2)의 길이가 일정길이 이하인 경우에는 도 7와 같은 동작을 구현학고 그 이후에는 도 8과 같은 동작을 구현하는 방식으로 신율이 높은 수지 또는 신율이 낮은 수지 인 이종의 수지(4, 5)를 서로 교차하여 섬유(2)에 함침시킬 수 있다. For example, if the length of the fiber 2 wound on the liner 3 is less than a certain length, the operation as shown in FIG. 7 is implemented, and after that, the resin with high elongation or the elongation is obtained by implementing the operation as shown in FIG. 8 . It is possible to impregnate the fibers 2 by crossing different resins 4 and 5, which are low resins.
이처럼 발명에 의한 필라멘트 와인딩 장치는 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시키는 방법을 상술한 섬유이동부 뿐만 아니라 베스이동부의 작동에 의해서도 구현하도록 섬유이동부에 의해 섬유가 하강함과 동시에 베스이동부에 의해 베스부가 승강하고 반대의 경우 반대의 동작을 동시에 구현하여, 서로 이종의 수지 중 선택된 수지가 있는 드럼부와 섬유가 서로 용이하고 정밀하게 접촉되어 섬유에 함침시키고 나머지 수지는 함침되지 않도록 하여 더욱 신속하면서도 정확하고 정밀하게 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시키는 동작을 구현하여, 필라멘트 와인딩 작업시간을 최소화 할 수 있다.As such, in the filament winding device according to the invention, the method of intersecting and impregnating resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber is realized by the operation of the base moving part as well as the above-described fiber moving part. At the same time as the fiber descends by the eastern part, the bath part goes up and down by the bath moving part, and in the opposite case, the opposite operation is implemented at the same time, so that the drum part and the fiber with the resin selected from different types of resin are in contact with each other easily and precisely. Filament winding operation by impregnating with resin and not impregnating the rest of the resin so that it is impregnated with resins with different elongations according to the direction of the fiber wound on the liner or the length of the fiber more quickly, accurately and precisely. time can be minimized.
게다가 발명에 의한 필라멘트 와인딩 장치는 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시키는 방법을 상술한 섬유이동부 뿐만 아니라 섬유 자체의 이동이 아닌 섬유와는 무관하게 베스만이 이동하는 베스이동부의 작동에 의해서도 구현하여 섬유가 와인딩 되는 과정 중 과도한 섬유이동부의 작동에 의해 섬유가 장력을 받아 섬유가 손상되는 것을 최소화 하고, 섬유의 장력이 빈번하게 변경되어 섬유의 장력의 변경에 따른 함침되는 함침률이 균일하게 되지 못하여 불량의 압력용기가 생산되는 것을 방지함으로서 압력용기의 내구성 및 안정성을 높일 수 있다. In addition, the filament winding device according to the invention provides a method of intersecting and impregnating resins having different elongations depending on the direction of the fiber wound on the liner or the length of the fiber. It is realized by the operation of the bath moving part where the bath only moves regardless, so that the fiber is subjected to tension due to the excessive operation of the fiber moving part during the process of winding the fiber to minimize damage to the fiber, and the fiber's tension is frequently changed so that the fiber It is possible to increase the durability and stability of the pressure vessel by preventing the production of defective pressure vessels because the impregnation rate to be impregnated according to the change of the tension of the pressure vessel is not uniform.
공급유닛(1000), 주입유닛(2000), 스피닝 유닛(3000), 캐리지 유닛(4000)은 방수 코팅층을 포함하며, 상기 방수 코팅층은 방수 코팅 조성물을 이용하여 형성된다. 또한, 다른 실시 예로, 수축 필름, 진공 필름이 사용될 수 있다. 이때, 수축 필름, 진공 필름의 재질은 PP, PE 등이 활용된다.The supply unit 1000 , the injection unit 2000 , the spinning unit 3000 , and the carriage unit 4000 include a waterproof coating layer, and the waterproof coating layer is formed using a waterproof coating composition. Also, in another embodiment, a shrink film or a vacuum film may be used. At this time, the material of the shrink film and the vacuum film is PP, PE, etc. are used.
상기 방수 코팅 조성물은 하기 화학식 1로 표시되는 실란 화합물; 바인더; 무기 입자; 계면 활성제 및 분산제를 포함한다.The waterproof coating composition is a silane compound represented by the following formula (1); bookbinder; inorganic particles; surfactants and dispersants.
[화학식][Formula]
Figure PCTKR2020017254-appb-img-000001
Figure PCTKR2020017254-appb-img-000001
상기 바인더는 아크릴계 바인더, 우레탄계 바인더, 실리콘계 바인더 및 이들의 혼합물로 이루어진 군으로부터 선택되며, 보다 구체적으로 실리콘계 바인더이며, 보다 더 구체적으로 폴리하이드로실록산을 바인더로 이용할 수 있으나, 상기 예시에 국한되지 않는다.The binder is selected from the group consisting of an acrylic binder, a urethane-based binder, a silicone-based binder, and a mixture thereof, more specifically a silicone-based binder, and more specifically, polyhydrosiloxane may be used as the binder, but is not limited to the above example.
상기 계면활성제는 베타인계 계면활성제이며, 보다 구체적으로 알킬베타인계, 아미드베타인계, 술포베타인계, 히드록시술포베타인계, 아미도술포베타인계, 포스포베타인계 및 이미다졸리늄베타인계로 이루어진 군으로부터 선택될 수 있으나, 상기 예시에 국한되지 않는다.The surfactant is a betaine-based surfactant, more specifically alkylbetaine, amidebetaine, sulfobetaine, hydroxysulfobetaine, amidosulfobetaine, phosphobetaine, and imidazolinium betaine. It may be selected from the group consisting of, but is not limited to the above examples.
상기 분산제는 카본계 필러의 분산제로 당업계에서 채용하는 공지된 성분을 사용할 수 있다. 보다 구체적으로 폴리에스테르계 분산제, 폴리페닐렌에테르계 분산제, 폴리올레핀계 분산제, 아크릴로니트릴-부타디엔-스티렌 공중합체 분산제, 폴리아릴레이트계 분산제, 폴리아미드계 분산제, 폴리아미드이미드계 분산제, 폴리아릴설폰계 분산제, 폴리에테르이미드계 분산제, 폴리에테르설폰계 분산제, 폴리페닐렌 설피드계 분산제, 폴리이미드계 분산제; 폴리에테르케톤계분산제, 폴리벤족사졸계 분산제, 폴리옥사디아졸계 분산제, 폴리벤조티아졸계 분산제, 폴리벤즈이미다졸계 분산제, 폴리피리딘계 분산제, 폴리트리아졸계 분산제, 폴리피롤리딘계 분산제, 폴리디벤조퓨란계 분산제, 폴리설폰계 분산제, 폴리우레아계 분산제, 폴리우레탄계 분산제, 폴리포스파젠계 분산제 및 이들의 혼합물로 이루어진 군으로부터 선택될 수 있으나, 상기 예시에 국한되지 않는다.The dispersant may use a known component employed in the art as a dispersant of the carbon-based filler. More specifically, polyester-based dispersing agent, polyphenylene ether-based dispersing agent, polyolefin-based dispersing agent, acrylonitrile-butadiene-styrene copolymer dispersing agent, polyarylate-based dispersing agent, polyamide-based dispersing agent, polyamideimide-based dispersing agent, polyarylsulfone-based dispersing agent dispersing agent, polyetherimide-based dispersing agent, polyethersulfone-based dispersing agent, polyphenylene sulfide-based dispersing agent, polyimide-based dispersing agent; Polyether ketone dispersant, polybenzoxazole dispersant, polyoxadiazole dispersant, polybenzothiazole dispersant, polybenzimidazole dispersant, polypyridine dispersant, polytriazole dispersant, polypyrrolidine dispersant, polypyrrolidine dispersant It may be selected from the group consisting of dispersants, polysulfone-based dispersants, polyurea-based dispersants, polyurethane-based dispersants, polyphosphazene-based dispersants, and mixtures thereof, but is not limited thereto.
상기 무기 입자는 티타늄졸, 알루미나졸, 실리카졸 및 이들의 혼합물로 이루어진 군으로부터 선택되며, 바람직하게는 알루미나졸 및 실리카졸을 혼합하여 이용할 수 있으나, 상기 예시에 국한되지 않는다.The inorganic particles are selected from the group consisting of titanium sol, alumina sol, silica sol, and mixtures thereof, and preferably, alumina sol and silica sol may be mixed and used, but the examples are not limited thereto.
보다 구체적으로, 상기 코팅 조성물은 바인더를 포함하며, 상기 바인더 100 중량부에 대하여, 하기 화학식 1로 표시되는 실란 화합물 30 내지 50 중량부; 무기 입자 5 내지 10 중량부; 계면 활성제 10 내지 20 중량부 및 분산제 10 내지 15 중량부를 포함할 수 있다. 상기 범위 내에서 사용하는 경우에, 코팅 조성물의 구성 성분 간의 혼합 작용에 의해, 방수 효과가 나타나며, 범위 미만 이거나 범위 초과인 경우 방수 효과가 저해되는 문제가 발생할 수 있다.More specifically, the coating composition includes a binder, and based on 100 parts by weight of the binder, 30 to 50 parts by weight of a silane compound represented by the following Chemical Formula 1; 5 to 10 parts by weight of inorganic particles; 10 to 20 parts by weight of a surfactant and 10 to 15 parts by weight of a dispersant may be included. When used within the above range, by the mixing action between the components of the coating composition, the waterproof effect appears, and if it is less than the range or exceeds the range, there may be a problem that the waterproof effect is inhibited.
상기 방수 코팅 조성물은 스프레이 코팅법에 의해 방수 코팅층을 형성할 수 있으며, 방수 코팅 조성물을 이용하여 방수 코팅층을 형성하는 것은 상기 스프레이 코팅법 이외에 다른 공지된 방법을 이용할 수 있다.The waterproof coating composition may form a waterproof coating layer by a spray coating method, and forming the waterproof coating layer using the waterproof coating composition may use a known method other than the spray coating method.
본 발명의 의한 필라멘트 와인딩 장치(1)의 제어유닛(5000)은 주입유닛(2000), 캐리지 유닛(4000), 및 스피닝 유닛(3000)의 작동을 제어하는 역할을 한다.The control unit 5000 of the filament winding device 1 according to the present invention serves to control the operation of the injection unit 2000 , the carriage unit 4000 , and the spinning unit 3000 .
도 6을 참조하면, 제어유닛(5000)은 데이타 저장부(5100), 입출력부(5200), 통신부(5300), 확인부(5400), 판단부(5500), 지령부(5600), 분석부(5700)을 포함한다.Referring to FIG. 6 , the control unit 5000 includes a data storage unit 5100 , an input/output unit 5200 , a communication unit 5300 , a confirmation unit 5400 , a determination unit 5500 , a command unit 5600 , and an analysis unit. (5700).
또한, 도면에 도시되지는 않았지만, 본 발명에 의한 필라멘트 와인딩 장치(1)의 제어유닛(5000)은 수치제어부와 PLC를 포함한다.In addition, although not shown in the drawings, the control unit 5000 of the filament winding device 1 according to the present invention includes a numerical control unit and a PLC.
수치제어부는 NC(numerical control, NC) 또는 CNC(computerized numerical control)를 포함하고, 각종 수치 제어 프로그램이 내장되어 있다. 또한, 수치제어부는 PLC 및 제어유닛(5000)과 소정의 프로토콜에 의해 통신을 수행한다.The numerical control unit includes NC (numerical control, NC) or CNC (computerized numerical control), and various numerical control programs are built-in. In addition, the numerical control unit communicates with the PLC and the control unit 5000 by a predetermined protocol.
또한, 수치제어부는 제어유닛, PLC, 공급유닛, 주입유닛, 스피닝 유닛, 캐리지 유닛, 운반유닛, 및 검사유닛의 구동에 사용되는 서보모터, 이동부와 통신을 수행하고, 서보모터와 이동부로부터 피드백 정보를 전달 받는다.In addition, the numerical control unit communicates with the servomotor and the moving unit used for driving the control unit, PLC, supply unit, injection unit, spinning unit, carriage unit, conveying unit, and inspection unit, and from the servomotor and the moving unit. Receive feedback information.
또한, 도면에 도시되지는 않았지만, 본 발명의 바람직한 일 실시예에 따르면, 이러한 수치제어부는 주조작부를 포함하고, 이러한 주조작부는 화면표시 프로그램과 화면표시 선택에 따른 데이터 입력 프로그램을 포함하고, 화면표시 프로그램의 출력에 따라 표시화면에 소프트웨어 스위치를 디스플레이하고, 소프트웨어 스위치의 온(ON)/오프(OFF)를 인식하여 기계 동작의 입출력 명령을 내리는 기능을 수행한다. In addition, although not shown in the drawings, according to a preferred embodiment of the present invention, the numerical control unit includes a main operation unit, and the main operation unit includes a screen display program and a data input program according to the screen display selection, and the screen According to the output of the display program, a software switch is displayed on the display screen, and the ON/OFF of the software switch is recognized to give an input/output command for machine operation.
또한, 반드시 이에 한정되는 것은 아니지만, 주조작부는 필라멘트 와인딩 장치의 하우징, 케이스, 또는 일측에 설치되어 다양한 기능스위치 또는 버튼과 각종 정보를 표시할 수 있는 모니터를 구비한다.In addition, although not necessarily limited thereto, the main operation unit is provided with a monitor that is installed on the housing, case, or one side of the filament winding device to display various functional switches or buttons and various information.
PLC(Programmable Logic Controller)는 제어유닛, 공급유닛, 주입유닛, 스피닝 유닛, 캐리지 유닛, 운반유닛, 및 검사유닛 등과 소정의 프로토콜에 의한 통신을 수행하고, 이러한 통신을 통해 제어명령을 수행한다. 즉, PLC는 수치제어부 및 제어유닛의 수치 제어 프로그램에 따라 공급유닛, 주입유닛, 스피닝 유닛, 캐리지 유닛, 운반유닛, 및 검사유닛의 서보모터 이동부를 구동시킨다.A programmable logic controller (PLC) performs communication according to a predetermined protocol with a control unit, a supply unit, an injection unit, a spinning unit, a carriage unit, a conveying unit, and an inspection unit and the like, and performs a control command through such communication. That is, the PLC drives the servomotor moving parts of the supply unit, the injection unit, the spinning unit, the carriage unit, the conveying unit, and the inspection unit according to the numerical control unit and the numerical control program of the control unit.
데이터 저장부(5100)는 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침시키고 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하기 위한 정보를 저장한다. The data storage unit 5100 crosses and impregnates heterogeneous resins 4 and 5 according to the direction or length of the fibers 2 wound on the liner 3, and the fibers 2 impregnated with the resins 4 and 5 ) to store information for winding the liner 3 .
예를 들면 와인딩 되는 패턴에 대한 정보, 후프랩(Hoop Wrapped, 수직감기)을 수행하는 속도, 위치, 헬리컬랩(Helical Wrapped, 나선감기)을 수행하는 속도, 위치 등, 와인딩 되는 패턴에 따른 수지선택부(2400)가 작동에 대한 정보 등을 저장한다. For example, information on the winding pattern, the speed and position of performing Hoop Wrapped (vertical winding), the speed and location of helical wrapping (helical winding), resin selection according to the winding pattern, etc. The unit 2400 stores information about the operation and the like.
이러한 데이터 저장부(5100)는 ROM, RAM, EPROM, 플래시 드라이브, 하드 드라이브 등과 같은 다양한 저장기기일 수 있고, 인터넷(internet)상에서 데이터 저장부의 저장 기능을 수행하는 웹 스토리지(web storage)일 수도 있다. The data storage unit 5100 may be various storage devices such as ROM, RAM, EPROM, flash drive, hard drive, etc., and may be web storage that performs a storage function of the data storage unit on the Internet. .
입출력부(5200)는 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하기 위한 신호와 정보를 입력 또는 출력한다. The input/output unit 5200 crosses and impregnates different types of resins depending on the direction or length of the fibers 2 wound on the liner 3 and applies the fibers 2 impregnated with the resins 4 and 5 to the liner 3 . Inputs or outputs signals and information for winding to
이러한 입출력부(5200)는 HMI(Human-Machine Interface), 즉 사용자 인터페이스 기반의 프로그램을 갖는 다양한 형태의 장비로 형성될 수 있다.The input/output unit 5200 may be formed of various types of equipment having a Human-Machine Interface (HMI), that is, a user interface-based program.
통신부(5300)는 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침시키고 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하여 라이너(3)에 수지(4, 5)가 함침된 섬유(2)의 와인딩이 완료된 압력용기를 제조하기 위해 공급유닛(1000), 캐리지 유닛(4000)), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 검사유닛(7000_, 데이터 저장부(5100), 입출력부(5200), 확인부(5300), 판단부(5500), 지령부(5600), 및 분석부(5700) 간에 서로 신호를 주고 받는다. The communication unit 5300 crosses and impregnates heterogeneous resins 4 and 5 according to the direction or length of the fiber 2 wound on the liner 3 , and the fiber 2 impregnated with the resins 4 and 5 . Supply unit 1000, carriage unit 4000), spinning unit in order to manufacture a pressure vessel in which the winding of the fiber 2 in which the liner 3 is impregnated with resins 4 and 5 by winding the liner 3 is completed (3000), injection unit (2000), transport unit (6000), inspection unit (7000_, data storage unit (5100), input/output unit (5200), confirmation unit (5300), determination unit (5500), command unit (5600) ), and the analysis unit 5700 transmits and receives signals to and from each other.
이러한 통신부(5300)는 이동통신을 위한 기술표준들 또는 통신방식(예를 들어, GSM(Global System for Mobile communication), CDMA(Code Division Multi Access), HSDPA(High Speed Downlink Packet Access), HSUPA(High Speed Uplink Packet Access), LTE(Long Term Evolution), LTE-A(Long Term Evolution-Advanced) 등)에 따라 구축된 이동 통신망 상에서 기지국, 외부의 단말, 임의의 서버 중 적어도 하나와 무선 신호를 송수신할 수 있다.The communication unit 5300 includes technical standards or communication methods for mobile communication (eg, Global System for Mobile communication (GSM), Code Division Multi Access (CDMA), High Speed Downlink Packet Access (HSDPA), High Speed Downlink Packet Access (HSUPA)). Speed Uplink Packet Access), LTE (Long Term Evolution), LTE-A (Long Term Evolution-Advanced), etc.) can
확인부(5400)는 데이터 저장부(5200)에 저장된 정보와 입출력부(5200)에서 입력되거나 출력되는 신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동상태를 확인한다.The confirmation unit 5400 includes the information stored in the data storage unit 5200 and the signal input or output from the input/output unit 5200. The supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit ( 2000), the conveying unit 6000, and the operation state of the inspection unit 7000 are checked.
판단부(5500)는 확인부(5400)의 확인결과와 데이터 저장부(5100)에 저장된 정보와 입출력부(5200)에서 입력되거나 출력되는 신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동순서를 판단한다. 이러한 판단부(5500)는, ASICs (application specific integrated circuits), DSPs(digital signal processors), DSPDs(digital signal processing devices), PLDs(programmable logic devices), FPGAs(field programmable gate arrays), 제어기(controllers), 마이크로 컨트롤러(micro-controllers), 마이크로 프로세스(microprocessors), 기타 기능 수행을 위한 전기적 유닛 중 적어도 하나를 이용하여 구현될 수 있다.The determination unit 5500 includes the supply unit 1000, the carriage unit 4000, the information stored in the data storage unit 5100 and the confirmation result of the verification unit 5400 and the signal input or output from the input/output unit 5200. The operation sequence of the spinning unit 3000 , the injection unit 2000 , the transport unit 6000 , and the inspection unit 7000 is determined. The determination unit 5500 is, ASICs (application specific integrated circuits), DSPs (digital signal processors), DSPDs (digital signal processing devices), PLDs (programmable logic devices), FPGAs (field programmable gate arrays), controllers (controllers) , micro-controllers, microprocessors, and other electrical units for performing other functions.
지령부(5600)는 판단부(5500)의 판단결과와 데이터 저장부(5100)에 저장된 정보와 입출력부(5200)를 통해 입력되거나 출력되는 신호에 의해 라이너(3)에 와인딩되는 섬유(2)에 함침되는 수지(4, 5)의 종류를 선택하여 수지(4, 5)를 함침시키도록 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동신호를 출력한다. The command unit 5600 is a fiber 2 wound on the liner 3 by the determination result of the determination unit 5500, information stored in the data storage unit 5100, and a signal input or output through the input/output unit 5200. The supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit 2000, and the conveying unit so as to impregnate the resins 4 and 5 by selecting the type of the resins 4 and 5 impregnated in the (6000), and an operation signal of the inspection unit 7000 is output.
분석부(5700)는 지령부(5600)의 지령신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 정상작동 유무를 분석한다. The analysis unit 5700 includes the supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit 2000, the conveying unit 6000, and the inspection unit ( 7000) is analyzed for normal operation.
고압 가스를 저장하기 위한 압력용기는 기본적으로 강인하고 고압에 견디는 특성을 갖는 소재를 필요로 하며, 특히 자동차에 사용되는 압력용기의 경우 자동차의 연비 및 성능향상을 위해서 구조물의 경량화가 필수적이다. A pressure vessel for storing high-pressure gas basically requires a material that is strong and can withstand high pressure. In particular, in the case of a pressure vessel used in automobiles, it is essential to reduce the weight of the structure in order to improve fuel efficiency and performance of automobiles.
따라서, 본 발명에 따른 압력용기는 상술한 따른 필라멘트 와인딩 장치로 제조되고, 본 발명에 따른 압력용시는 후술하는 필라켄트 와인딩 방법으로 제조 된다.Therefore, the pressure vessel according to the present invention is manufactured by the filament winding device according to the above, and the pressure vessel according to the present invention is manufactured by the filament winding method described later.
도 10을 참조하여 본 발명에 따른 필라멘트 와인딩 방법을 설명한다. A filament winding method according to the present invention will be described with reference to FIG. 10 .
도 10에 도시된 것처럼, 본 발명에 따른 필라멘트 와인딩 방법은 수지준비 단계(S1), 데이터 저장 단계(S2), 수신 단계(S3),라이너 장착 단계(S4), 섬유공급 단계(S5), 확인 단계(S6), 판단 단계(S7), 지령 단계(S8), 선택 단계(S9), 와인딩 단계(S10), 및 분석 단계(S11)로 이루어진다.As shown in Figure 10, the filament winding method according to the present invention is a resin preparation step (S1), data storage step (S2), receiving step (S3), liner mounting step (S4), fiber supply step (S5), check It consists of a step (S6), a determination step (S7), a command step (S8), a selection step (S9), a winding step (S10), and an analysis step (S11).
라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침하기 위한 이종의 수지(4, 5)를 준비한다.According to the direction or length of the fiber 2 wound on the liner 3 , the different types of resins 4 and 5 are prepared for intersecting and impregnating the different types of resins 4 and 5 with each other.
수지준비 단계(S1) 이후에 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침시키고, 서로 다른 수지 중 어느 하나의 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하기 위한 데이터를 데이터 저장부(5100)에 저장한다.After the resin preparation step (S1), the different types of resins 4 and 5 are crossed and impregnated with each other according to the direction or length of the fiber 2 wound on the liner 3, and any one of the different resins is impregnated with the resin 4 , 5) stores data for winding the impregnated fiber 2 on the liner 3 in the data storage unit 5100 .
데이터 저장 단계(S2)이후에 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 서로 교차하여 함침시키고 수지(4, 5)가 함침된 섬유(2)를 라이너(3)에 와인딩하기 위해 입출력부(5200) 또는 통신부(5300)를 통해 신호와 정보를 수신한다.After the data storage step (S2), according to the direction or length of the fiber (2) wound on the liner (3), different types of resins (4, 5) are crossed and impregnated with each other, and the resin (4, 5) is impregnated with the fibers ( 2) receives signals and information through the input/output unit 5200 or the communication unit 5300 to wind the liner 3 .
수신 단계(S3) 이후에 스피닝 유닛(3000)의 스핀들부(3200)에 라이너(3)를 장착한다.After the receiving step (S3), the liner 3 is mounted on the spindle part 3200 of the spinning unit 3000 .
라이너 장착 단계(S4) 이후에 공급유닛(1000)을 통해 주입유닛(2000)에 의해 수지(4, 5)를 함침시키기 위한 섬유(2)를 공급한다.After the liner mounting step (S4), the fiber 2 for impregnating the resins 4 and 5 is supplied by the injection unit 2000 through the supply unit 1000 .
섬유공급 단계(S5) 이후에 데이터 저장부(5100)에 저장된 정보와 입출력부(5200)에서 입력되거나 출력되는 신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동상태를 확인부(5400)에서 확인한다.After the fiber supply step (S5), the information stored in the data storage unit 5100 and the signal input or output from the input/output unit 5200 provide the supply unit 1000, the carriage unit 4000, the spinning unit 3000, and the injection. Operational states of the unit 2000 , the transport unit 6000 , and the inspection unit 7000 are checked in the check unit 5400 .
확인 단계(S6) 이후에 확인부(5400)의 확인결과와 데이터 저장부(5100)에 저장된 정보와 입출력부(5200)에서 입력되거나 출력되는 신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동순서를 판단부(5500)에서 판단한다. After the confirmation step (S6), the supply unit 1000, the carriage unit 4000 by the confirmation result of the confirmation unit 5400 and the information stored in the data storage unit 5100 and the signal input or output from the input/output unit 5200 , the spinning unit 3000 , the injection unit 2000 , the transport unit 6000 , and the operation order of the inspection unit 7000 are determined by the determination unit 5500 .
판단 단계(S7) 이후에 판단부(5400)의 판단결과와 데이터 저장부(5100)에 저장된 정보와 입출력부(5200)를 통해 입력되거나 출력되는 신호에 의해 라이너(3)에 와인딩되는 섬유(2)에 함침되는 수지(4, 5)의 종류를 선택하여 수지(4, 5)를 함침시키도록 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(7000)의 작동신호를 지령부(5600)에서 출력한다. Fiber 2 wound on the liner 3 by the determination result of the determination unit 5400, the information stored in the data storage unit 5100, and a signal input or output through the input/output unit 5200 after the determination step S7 ) to select the type of resin (4, 5) to be impregnated in the supply unit (1000), carriage unit (4000), spinning unit (3000), injection unit (2000), transport so as to impregnate the resin (4, 5). The command unit 5600 outputs operation signals of the unit 6000 and the inspection unit 7000 .
지령 단계(S8) 이후에 지령부(5600)에서 출력되는 신호에 의해 현재 라이너(3)에 와인딩되는 섬유(2)의 방향 또는 길이에 따라 이종의 수지(4, 5)를 보관하는 제1 수지공급부(2310)와 제2 수지공급부(2320) 중에서 1개의 수지공급부(2310)를 수지선택부(2400)에서 선택하고 선택된 수지공급부(2300)를 이동시킨다.The first resin for storing the different resins 4 and 5 according to the direction or length of the fiber 2 currently wound on the liner 3 by the signal output from the command unit 5600 after the command step S8 Among the supply unit 2310 and the second resin supply unit 2320 , one resin supply unit 2310 is selected by the resin selection unit 2400 , and the selected resin supply unit 2300 is moved.
선택 단계(S9) 이후에 스피닝 유닛(3000)의 스핀들부(3200)에 클램핑된 라이너(3)를 회전시키고 캐리지 유닛(4000)을 작동시켜 수지선택부(2400)에 의해 선택된 제1 수지공급부(2310) 또는 제2 수지공급부(2320)에 보관중인 수지(4, 5)에 함침된 섬유(2)로 라이너(3)를 와인딩한다. After the selection step (S9), the first resin supply part selected by the resin selection part 2400 by rotating the liner 3 clamped to the spindle part 3200 of the spinning unit 3000 and operating the carriage unit 4000 ( 2310) or the second resin supply unit 2320, the liner 3 is wound with the fibers 2 impregnated with the resins 4 and 5 stored in the second resin supply unit 2320.
와인딩 단계(S10) 이후에 지령부(5600)의 지령신호에 의해 공급유닛(1000), 캐리지 유닛(4000), 스피닝 유닛(3000), 주입유닛(2000), 운반유닛(6000), 및 검사유닛(700)의 정상작동 유무를 분석부(5700)에서 분석한다.After the winding step (S10), by the command signal of the command unit 5600, the supply unit 1000, the carriage unit 4000, the spinning unit 3000, the injection unit 2000, the conveying unit 6000, and the inspection unit The analysis unit 5700 analyzes whether or not the 700 is normally operated.
이처럼, 본 발명에 의한 필라멘트 와인딩 방법은 라이너에 와인딩되는 섬유의 방향에 따라 또는 섬유의 길이에 따라 신율이 서로 다른 수지를 교차하여 함침시킨 섬유를 통해 압력용기를 생산함에 따라 가스를 충전하거나 내압시험을 하는 과정에서 상대적으로 팽창의 정도가 큰 원주방향(B방향)에 대한 신율 높이기 위해 원주방향(B방향)에 대해서는 신율이 높은 수지가 함침된 섬유를 통해 섬유를 와인딩 하여 압력용기에 크랙(Crack)이 생기는 것을 예방하여 압력용기의 내구성 및 안정성을 높일 수 있다,As such, in the filament winding method according to the present invention, gas is filled or pressure resistance test is performed as a pressure vessel is produced through fibers impregnated with resins having different elongations depending on the direction of the fibers wound on the liner or the length of the fibers. In order to increase the elongation in the circumferential direction (B direction), where the degree of expansion is relatively large in the process of ) can be prevented and the durability and stability of the pressure vessel can be increased.
이상에서 설명한 본 발명의 상세한 설명에서는 본 발명의 바람직한 실시 예를 참조하여 설명하였지만, 해당 기술 분야의 숙련된 당업자 또는 해당 기술분야에 통상의 지식을 갖는 자라면 후술할 특허청구범위에 기재된 본 발명의 사상 및 기술 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다. 따라서, 본 발명의 기술적 범위는 명세서의 상세한 설명에 기재된 내용으로 한정되는 것이 아니라 특허청구범위에 의해 정하여져야만 할 것이다.In the detailed description of the present invention described above, it has been described with reference to preferred embodiments of the present invention, but those skilled in the art or those having ordinary knowledge in the technical field of the present invention described in the claims to be described later It will be understood that various modifications and variations of the present invention can be made without departing from the spirit and scope of the present invention. Accordingly, the technical scope of the present invention should not be limited to the contents described in the detailed description of the specification, but should be defined by the claims.

Claims (21)

  1. 섬유에 수지를 함침시키는 주입유닛; an injection unit impregnating the fiber with resin;
    회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit;
    상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and
    상기 주입유닛, 상기 캐리지 유닛, 및 상기 스피닝유닛의 작동을 제어하는 제어유닛;을 포함하고,Including; and a control unit for controlling the operation of the injection unit, the carriage unit, and the spinning unit,
    상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키는 것을 특징으로 하는 필라멘트 와인딩 장치.The injection unit is a filament winding device, characterized in that it is impregnated with different resins cross each other according to the direction or length of the fiber wound on the liner.
  2. 섬유를 공급하는 공급유닛;a supply unit for supplying fibers;
    상기 공급유닛에서 공급되는 섬유에 수지를 함침시키는 주입유닛; an injection unit impregnating the fiber supplied from the supply unit with a resin;
    회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; 및a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit; and
    상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛;을 포함하고,A spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and
    상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키는 것을 특징으로 하는 필라멘트 와인딩 장치.The injection unit is a filament winding device, characterized in that it is impregnated with different resins cross each other according to the direction or length of the fiber wound on the liner.
  3. 섬유에 수지를 함침시키는 주입유닛; an injection unit impregnating the fiber with resin;
    회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit;
    상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and
    상기 라이너에 수지가 함침된 섬유의 와인딩이 완료된 압력용기를 운반하는 운반 유닛;을 포함하고,Containing; and a conveying unit for conveying the pressure vessel in which the winding of the fiber impregnated with the resin in the liner is completed,
    상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키는 것을 특징으로 하는 필라멘트 와인딩 장치.The injection unit is a filament winding device, characterized in that it is impregnated with different resins cross each other according to the direction or length of the fiber wound on the liner.
  4. 섬유에 수지를 함침시키는 주입유닛; an injection unit impregnating the fiber with resin;
    회전 이동 및 수직 이동 가능하도록 상기 주입유닛에 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하는 캐리지 유닛; a carriage unit installed adjacent to the injection unit to enable rotational and vertical movement to wind the fiber impregnated with resin on the liner by the injection unit;
    상기 캐리지 유닛에서 인접하게 설치되어 상기 주입유닛에 의해 수지가 함침된 섬유를 라이너에 와인딩하기 위해 상기 라이너를 회전시키는 스피닝 유닛; 및a spinning unit installed adjacent to the carriage unit to rotate the liner to wind the fiber impregnated with the resin by the injection unit to the liner; and
    상기 주입유닛을 통해 수지가 함침된 섬유의 상태 및 상기 라이너에 수지가 함침된 섬유의 와인딩 상태를 검사하는 검사유닛;을 포함하고,An inspection unit for inspecting the state of the resin-impregnated fiber through the injection unit and the winding state of the resin-impregnated fiber in the liner;
    상기 주입유닛은 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키는 것을 특징으로 하는 필라멘트 와인딩 장치.The injection unit is a filament winding device, characterized in that it is impregnated with different resins cross each other according to the direction or length of the fiber wound on the liner.
  5. 제1항 내지 제4항 중 어느 한항에 있어서,5. The method according to any one of claims 1 to 4,
    상기 캐리지 유닛은,The carriage unit is
    상기 주입유닛에 인접하게 설치되는 지주부;a holding part installed adjacent to the injection unit;
    상기 지주부를 따라 수평방향으로 이동 가능하게 설치되는 슬라이딩부;a sliding part installed to be movable in a horizontal direction along the support part;
    상기 슬라이딩부의 선단에 수직방향 및 높이방향으로 이동 가능하게 설치되는 암부; 및an arm portion movably installed in a vertical direction and a height direction at the tip of the sliding portion; and
    상기 암부의 선단에 회전 가능하게 설치되어 상기 라이너에 수지가 함침된 섬유를 와인딩하는 와인딩부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament winding device comprising a; a winding portion rotatably installed at the tip of the arm portion for winding the resin-impregnated fiber in the liner.
  6. 제5항에 있어서,6. The method of claim 5,
    상기 스피닝 유닛은,The spinning unit is
    상기 지주부에 인접하고 상기 지주부와 수평방향으로 평행하게 설치되는 베드부;a bed part adjacent to the support part and installed in parallel to the support part in a horizontal direction;
    상기 베드부에 회전 가능하게 설치되어 상기 라이너를 클램핑하는 스핀들부; 및a spindle unit rotatably installed in the bed unit to clamp the liner; and
    상기 스핀들부를 회전 구동시키는 구동부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament winding device comprising a; a driving unit for rotating the spindle unit.
  7. 제6항에 있어서,7. The method of claim 6,
    상기 제어유닛은,The control unit is
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 정보를 저장하는 데이터 저장부;a data storage unit for storing information for crossing and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner;
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 신호와 정보를 입력 또는 출력하는 입출력부;an input/output unit for inputting or outputting signals and information for crossing and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner;
    상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동상태를 확인하는 확인부;Confirmation of confirming the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit by the information stored in the data storage unit and the signal input or output from the input/output unit part;
    상기 확인부의 확인결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동순서를 판단하는 판단부; 및The supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit according to the confirmation result of the confirmation unit, the information stored in the data storage unit, and the signal input or output from the input/output unit. a determination unit for determining an operation sequence; and
    상기 판단부의 판단결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부를 통해 입력되거나 출력되는 신호에 의해 상기 라이너에 와인딩되는 섬유에 함침되는 수지의 종류를 선택하여 수지를 함침시키도록 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동신호를 출력하는 지령부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치. The supply unit to select a type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to be impregnated with the resin; Filament winding device comprising a; carriage unit, the spinning unit, the injection unit, the conveying unit, and a command unit for outputting an operation signal of the inspection unit.
  8. 제7항에 있어서,8. The method of claim 7,
    상기 제어유닛은,The control unit is
    상기 지령부의 지령신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 정상작동 유무를 분석하는 분석부;를 더 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament further comprising a; analysis unit for analyzing whether the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the normal operation of the inspection unit according to the command signal of the command unit winding device.
  9. 제8항에 있어서,9. The method of claim 8,
    상기 제어유닛은,The control unit is
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하여 상기 라이너에 수지가 함침된 섬유의 와인딩이 완료된 압력용기를 제조하기 위해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 상기 검사유닛, 상기 데이터 저장부, 상기 입출력부, 상기 확인부, 상기 판단부, 상기 지령부, 및 상기 분석부 간에 서로 신호를 주고 받는 통신부;를 더 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.According to the direction or length of the fibers wound on the liner, different resins are crossed and impregnated with each other, and the resin-impregnated fibers are wound on the liner to manufacture a pressure vessel in which the resin-impregnated fibers are wound on the liner. between the supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, the inspection unit, the data storage unit, the input/output unit, the check unit, the determination unit, the command unit, and the analysis unit. Filament winding device comprising a; communication unit for sending and receiving signals with each other.
  10. 제9항에 있어서,10. The method of claim 9,
    상기 주입유닛은,The injection unit is
    상기 주입유닛의 내부로 인입되거나 상기 주입유닛의 외부로 인출되는 섬유를 가이드하는 가이드부;a guide part for guiding fibers drawn into the injection unit or drawn out of the injection unit;
    상기 가이드부 사이에 설치되어 상기 주입유닛의 내부로 인입되어 상기 주입유닛의 외부로 인출되는 동안에 섬유의 장력을 조절하는 장력조절부; a tension adjusting part installed between the guide parts to adjust the tension of the fibers while being drawn into the injection unit and drawn out of the injection unit;
    상기 주입유닛의 내부로 인입된 섬유에 수지를 함침시키기 위해 수지를 공급하는 수지공급부; 및 a resin supply unit for supplying a resin to impregnate the resin into the fibers introduced into the injection unit; and
    상기 라이너에 외인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 섬유에 함침시키기 위해 상기 수지공급부를 이동시키는 수지선택부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament winding apparatus comprising a; resin selection unit for moving the resin supply unit to impregnate the fibers with a different type of resin according to the direction or length of the fibers external to the liner.
  11. 제10항에 있어서,11. The method of claim 10,
    상기 주입유닛은,The injection unit is
    상기 수지공급부와 상기 수지선택부를 통해 수지가 함침된 섬유가 상기 주입유닛의 외부로 인출되기 전에 상기 섬유가 섞이지 않도록 빗살형태로 형성되어 상기 섬유를 정리하는 분리부;를 더 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.The resin supply unit and the resin selection unit, the resin-impregnated fibers are formed in a comb-tooth shape so that the fibers do not mix before being drawn out of the injection unit to organize the fibers; characterized in that it further comprises a Filament winding device.
  12. 제11항에 있어서,12. The method of claim 11,
    상기 주입유닛의 상기 가이드부는,The guide portion of the injection unit,
    섬유가 인입되는 인입가이드홀을 구비하고, 상기 섬유가 상기 주입유닛의 내부로 인입되도록 상기 섬유를 가이드하는 인입가이드부; 및an inlet guide part having an inlet guide hole through which the fibers are introduced, and guiding the fibers so that the fibers are introduced into the injection unit; and
    상기 수지선택부를 통해 선택된 수지공급부에 수용된 수지가 함침된 섬유가 인출되는 인출가이드홀을 구비하고, 상기 주입유닛의 외부로 인출되도록 상기 수지가 함침된 섬유를 가이드하는 인출가이드부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.It has a drawing guide hole through which the resin-impregnated fibers accommodated in the resin supply unit selected through the resin selection unit are drawn out, and a pull-out guide unit for guiding the resin-impregnated fibers to be drawn out of the injection unit. Filament winding device characterized in that.
  13. 제12항에 있어서,13. The method of claim 12,
    상기 주입유닛의 상기 장력조절부는,The tension control unit of the injection unit,
    상기 수지공급부로 인입되는 섬유에 장력을 조절하기 위해 상기 인입가이드부와 상기 수지공급부 사이에 고정 설치되는 제1 장력조절부; 및a first tension adjusting part fixedly installed between the lead-in guide part and the resin supply part in order to adjust the tension on the fiber introduced into the resin supply part; and
    상기 인출가이드부에 인접하게 설치되어 상기 인출가이드부를 통해 인출되는 수지가 함침된 섬유의 장력을 조절하는 제2 장력조절부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament winding device comprising a; a second tension control unit installed adjacent to the withdrawal guide portion to adjust the tension of the resin-impregnated fiber drawn out through the withdrawal guide portion.
  14. 제13항에 있어서,14. The method of claim 13,
    상기 제2 장력조절부는,The second tension control unit,
    소정 간격으로 이격되게 고정설치되어 상기 인출가이드부를 통해 인출되는 수지가 함침된 섬유의 장력을 조절하는 메인조절부; 및a main control unit which is fixedly installed to be spaced apart from each other at a predetermined interval and adjusts the tension of the resin-impregnated fiber drawn out through the withdrawing guide unit; and
    수지가 함유된 섬유를 상기 라이너에 와인딩하는 경우에 수지가 함침된 섬유의 장력을 조절하여 수지가 함침된 섬유를 상기 인출가이드부를 통해 인출되도록 하기 위해 상기 메인조절부 사이에 승하강 가능하게 설치되는 서브조절부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.In order to adjust the tension of the resin-impregnated fiber when the resin-containing fiber is wound on the liner so that the resin-impregnated fiber is drawn out through the take-out guide part, it is installed so as to be able to move up and down between the main adjustment parts Filament winding device comprising a; sub-control unit.
  15. 제14항에 있어서,15. The method of claim 14,
    상기 주입유닛의 수지공급부는,The resin supply unit of the injection unit,
    제1 장력조절부에 인접하게 설치되어 상기 인입가이드부와 상기 제1 장력조절부를 통해 유입되는 섬유에 수지를 공급하는 제1 수지공급부;a first resin supply unit installed adjacent to the first tension control unit to supply a resin to the fibers introduced through the inlet guide unit and the first tension control unit;
    상기 인입가이드부와 상기 제1 장력조절부를 통해 유입되는 섬유에 상기 제1 수지공급부에 수용된 수지와 이종의 수지를 공급하기 위해 상기 제1 수지공급부와 상기 제2 장력조절부 사이에 설치되는 제2 수지공급부; 및A second installed between the first resin supply unit and the second tension control unit to supply the resin accommodated in the first resin supply unit and a different kind of resin to the fibers introduced through the inlet guide unit and the first tension control unit. resin supply unit; and
    상기 제1 수지공급부 또는 상기 제2 수지공급부에 의해 공급된 수지가 섬유에 함침되도록 상기 제2 수지공급부에 인접하게 설치되는 함침롤;을 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치.Filament winding device comprising a; impregnating roll installed adjacent to the second resin supply unit so that the resin supplied by the first resin supply unit or the second resin supply unit is impregnated into the fibers.
  16. 제15항에 있어서,16. The method of claim 15,
    상기 제1 수지공급부 및 상기 제2 수지공급부는 각각,Each of the first resin supply unit and the second resin supply unit,
    수지가 수용되는 베스부;a bath in which the resin is accommodated;
    상기 베스부에 회전가능하게 설치되어 상기 베스부에 수용된 수지를 이동시키는 드럼부; 및a drum unit rotatably installed in the bath unit to move the resin accommodated in the bath unit; and
    상기 드럼부에 인접하게 설치되어 상기 드럼부의 회전과 연동하여 이동하는 수지의 양을 조절하기 위해 상기 베스부에 설치되는 블레이드부;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 장치. Filament winding device comprising a; blade part installed adjacent to the drum part and installed in the bath part to control the amount of resin that moves in association with the rotation of the drum part.
  17. 제16항에 있어서,17. The method of claim 16,
    상기 수지선택부의 섬유이동부는,The fiber moving part of the resin selection part,
    상기 수지공급부에 인접하게 설치되는 지지부;a support part installed adjacent to the resin supply part;
    상기 제1 수지공급부 및 상기 제2 수지공급부와 각각 높이방향으로 마주하도록 상기 지지부에 설치되는 복수의 실린더부;a plurality of cylinder parts installed on the support part to face the first resin supply part and the second resin supply part in a height direction, respectively;
    상기 실린더부에 인입 또는 인출가능하게 설치되는 로드부;a rod part which is installed to be retractable or withdrawable from the cylinder part;
    섬유를 파지하여 이동시키기 위해 상기 로드부에 회전가능하게 설치되는 한 쌍의 롤링부; 및a pair of rolling parts rotatably installed in the rod part to grip and move the fibers; and
    상기 섬유이동부의 작동을 감지하기 위해 상기 실린더부에 설치되는 감지부;를 포함하고,Including; a sensing unit installed in the cylinder unit to detect the operation of the fiber moving unit;
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위해 상기 제1 수지공급부와 상기 제2 수지공급부에는 각각 이종의 수지가 수용되고, 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라상기 제1 수지공급부에 인접한 상기 로드부가 인입하는 경우에는 상기 제2 수지공급부에 인접한 상기 로드부가 인출되고, 제1 수지공급부에 인접한 상기 로드부가 인출되는 경우에는 상기 제2 수지공급부에 인접한 상기 로드부가 인입되는 것을 특징으로 하는 필라멘트 와인딩 장치. Different types of resins are accommodated in the first resin supply unit and the second resin supply unit to cross and impregnate different types of resins with each other according to the direction or length of the fibers wound on the liner, and the direction of the fibers wound on the liner Alternatively, depending on the length, when the rod part adjacent to the first resin supply part is drawn in, the rod part adjacent to the second resin supply part is withdrawn, and when the rod part adjacent to the first resin supply part is pulled out, the second resin supply part is drawn out. Filament winding device, characterized in that the adjacent rod portion is introduced.
  18. 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침하기 위한 이종의 수지를 준비하는 단계; preparing a different kind of resin for intersecting and impregnating different kinds of resins with each other according to the direction or length of the fibers wound on the liner;
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위한 데이터를 데이터 저장부에 저장하는 단계;Storing data for intersecting and impregnating different types of resins with each other according to the direction or length of the fibers wound on the liner and winding the resin-impregnated fibers on the liner in a data storage unit;
    상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 서로 교차하여 함침시키고 수지가 함침된 섬유를 상기 라이너에 와인딩하기 위해 입출력부 또는 통신부를 통해 신호와 정보를 수신하는 단계;Receiving signals and information through an input/output unit or a communication unit to cross and impregnate different types of resins according to the direction or length of the fibers wound on the liner and to wind the resin-impregnated fibers on the liner;
    스피닝 유닛의 스핀들부에 상기 라이너를 장착하는 단계;mounting the liner to the spindle portion of the spinning unit;
    공급유닛을 통해 주입유닛에 의해 수지를 함침시키기 위한 섬유를 공급하는 단계;supplying the fiber for impregnating the resin by the injection unit through the supply unit;
    상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 운반유닛, 및 검사유닛의 작동상태를 확인부에서 확인하는 단계;Checking the operating state of the supply unit, the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit by the information stored in the data storage unit and the signal input or output from the input/output unit in the confirmation unit ;
    상기 확인부의 확인결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부에서 입력되거나 출력되는 신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동순서를 판단부에서 판단하는 단계; The supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit according to the confirmation result of the confirmation unit, the information stored in the data storage unit, and the signal input or output from the input/output unit. determining the operation order by the determination unit;
    상기 판단부의 판단결과와 상기 데이터 저장부에 저장된 정보와 상기 입출력부를 통해 입력되거나 출력되는 신호에 의해 상기 라이너에 와인딩되는 섬유에 함침되는 수지의 종류를 선택하여 수지를 함침시키도록 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 작동신호를 지령부에서 출력하는 단계; The supply unit to select a type of resin to be impregnated in the fiber wound on the liner according to the determination result of the determination unit, the information stored in the data storage unit, and a signal input or output through the input/output unit to be impregnated with the resin; outputting operation signals of the carriage unit, the spinning unit, the injection unit, the conveying unit, and the inspection unit from a command unit;
    상기 지령부에서 출력되는 신호에 의해 현재 상기 라이너에 와인딩되는 섬유의 방향 또는 길이에 따라 이종의 수지를 보관하는 제1 수지공급부와 제2 수지공급부 중에서 1개의 수지공급부를 수지선택부에서 선택하고 선택된 수지공급부를 이동시키는 단계; 및According to the signal output from the command unit, one resin supply unit is selected from the resin selection unit among the first resin supply unit and the second resin supply unit for storing different types of resin according to the direction or length of the fiber currently wound on the liner. moving the resin supply unit; and
    상기 스피닝 유닛의 상기 스핀들부에 클램핑된 상기 라이너를 회전시키고 상기 캐리지 유닛을 작동시켜 상기 수지선택부에 의해 선택된 상기 제1 수지공급부 또는 상기 제2 수지공급부에 보관중인 수지에 함침된 섬유로 상기 라이너를 와인딩하는 단계;를 포함하는 것을 특징으로 하는 필라멘트 와인딩 방법.Rotating the liner clamped to the spindle part of the spinning unit and operating the carriage unit to make the liner with fibers impregnated with the resin stored in the first resin supply part or the second resin supply part selected by the resin selection part Winding the; filament winding method comprising a.
  19. 제18항에 있어서,19. The method of claim 18,
    상기 와인딩 단계 이후에, After the winding step,
    상기 지령부의 지령신호에 의해 상기 공급유닛, 상기 캐리지 유닛, 상기 스피닝 유닛, 상기 주입유닛, 상기 운반유닛, 및 상기 검사유닛의 정상작동 유무를 분석부에서 분석하는 단계;를 더 포함하는 것을 특징으로 하는 필라멘트 와인딩 방법.Analyzing whether the supply unit, the carriage unit, the spinning unit, the injection unit, the transport unit, and the inspection unit are in normal operation according to the command signal of the command unit; Filament winding method.
  20. 제1항 내지 제 4항 중 어느 한항에 따른 필라멘트 와인딩 장치로 제조되는 압력용기.[Claim 5] A pressure vessel manufactured with the filament winding device according to any one of claims 1 to 4.
  21. 제18항 내지 제 19항 중 어느 한항에 따른 필라멘트 와인딩 방법으로 제조되는 압력용기.A pressure vessel manufactured by the filament winding method according to any one of claims 18 to 19.
PCT/KR2020/017254 2019-12-31 2020-11-30 Filament winding device and filament winding method WO2021137446A1 (en)

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US11346499B1 (en) 2021-06-01 2022-05-31 Helicoid Industries Inc. Containers and methods for protecting pressure vessels
US11852297B2 (en) 2021-06-01 2023-12-26 Helicoid Industries Inc. Containers and methods for protecting pressure vessels
KR102625593B1 (en) 2021-12-15 2024-01-16 주식회사 한국카본 Multifunctional composite winding device and pressure vessel winding molding method using the same
KR102629780B1 (en) 2021-12-15 2024-01-29 주식회사 한국카본 Pressure vessel manufacturing method using rubber and composite materials
WO2024006078A1 (en) 2022-06-27 2024-01-04 Helicoid Industries Inc. High impact-resistant, reinforced fiber for leading edge protection of aerodynamic structures

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JP2007185827A (en) * 2006-01-12 2007-07-26 Toyota Motor Corp Filament winding apparatus
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