WO2021135226A1 - Method for displaying austenite grains of spring steel - Google Patents
Method for displaying austenite grains of spring steel Download PDFInfo
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- WO2021135226A1 WO2021135226A1 PCT/CN2020/107419 CN2020107419W WO2021135226A1 WO 2021135226 A1 WO2021135226 A1 WO 2021135226A1 CN 2020107419 W CN2020107419 W CN 2020107419W WO 2021135226 A1 WO2021135226 A1 WO 2021135226A1
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- the metallographic sample is left standing in the etching solution and then taken out after being etched, washed and dried, and then the grain size can be observed with a metallographic microscope.
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Abstract
A method for displaying austenite grains of spring steel. The method comprises the steps of: (1) heating a sample to 850℃ to 900℃ for 10-40 min, then quenching at a cooling rate of complete hardening, after cooling, tempering the sample at 400℃ to 600℃ for 8 h or more, and after cooling with a furnace to 350℃, air-cooling to room temperature; (2) selecting the cross section of a hardened sample in a rolling direction for cutting and inlaying; then grinding with sandpaper, and finally polishing; (3) adding 50 ml of deionized water, 2-2.5g of picric acid, 1.5-2 g of shampoo, 1 g of iron oxide scale produced by a high-speed wire steel rolling mill to a 70℃ water bath beaker, and stirring evenly to prepare an etching solution; and (4) keeping a metallographic sample still in the etching solution for 30-60 s, then taking out the metallographic sample, rinsing with alcohol, drying, and then observing a grain size using a metallographic microscope. The method has a good display effect, it is simple and easy to obtain etching raw materials, and the etching time is short.
Description
发明涉及一种奥氏体晶粒显示方法,尤其是一种弹簧钢奥氏体晶粒的显示方法。The invention relates to a method for displaying austenite grains, in particular to a method for displaying austenite grains of spring steel.
钢的原始奥氏体晶粒直接影响后续处理过程中组织的变化。原始奥氏体晶粒不仅影响钢的强度,也对冷脆转变和断裂等材料的力学性能有较大影响。因此,准确显示钢的奥氏体晶粒具有十分重要的意义。The original austenite grains of the steel directly affect the change of the structure during the subsequent processing. The original austenite grains not only affect the strength of steel, but also have a greater impact on the mechanical properties of materials such as cold brittle transformation and fracture. Therefore, it is very important to accurately display the austenite grains of steel.
专利申请CN201811095252.1公开了一种弹簧钢奥氏体晶粒度的显示方法,其方法步骤为:(1)将试样放入在850℃~900℃保温0.5~1h,然后以完全硬化的冷却速度淬火;冷却后,再将试样在400℃~600C回火保温1~3h,冷却,即可得到淬硬试样;(2)所述淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后用金相水砂纸进行研磨,最后进行抛光;即可得到金相样品;(3)在烧杯内加入100m1饱和苦味酸溶液中加入2~3g十二烷基苯磺酸钠,搅拌直至完全溶解后滴入1~3滴2~5%的CuCl
2溶液,配制成侵蚀液;(4)室温下,将金相样品在所述侵蚀液中静置1~3min后取出,清洗、干燥后,即可用金相显微镜观测晶粒度。其回火保温时间过短,P、S等元素在晶界偏聚效果不明显,导致晶界显示不明显,并且侵蚀剂中加入了CuCl
2,在溶液中与苦味酸作用可以生产盐酸,盐酸的存在容易侵蚀出组织,不利于原奥氏体晶粒的显示。
Patent application CN201811095252.1 discloses a method for displaying the grain size of spring steel austenite. The method steps are as follows: (1) Put the sample at 850℃~900℃ for 0.5~1h, and then use the fully hardened Quenching at the cooling rate; after cooling, the sample is tempered at 400℃~600C for 1~3h, and cooled to obtain a hardened sample; (2) The hardened sample is selected from the cross section of the rolling direction. Cut and inlay; then grind with metallographic water sandpaper, and finally polish; you can get the metallographic sample; (3) Add 2~3g sodium dodecylbenzene sulfonate to 100ml saturated picric acid solution in the beaker, and stir until After completely dissolving, add 1 to 3 drops of 2 to 5% CuCl 2 solution to prepare an etching solution; (4) At room temperature, put the metallographic sample in the etching solution for 1 to 3 minutes and then take it out, wash and dry After that, the grain size can be observed with a metallurgical microscope. The tempering holding time is too short, the effect of P, S and other elements in the grain boundary segregation is not obvious, resulting in the insignificant display of the grain boundary, and CuCl 2 is added to the etchant, and it can react with picric acid in the solution to produce hydrochloric acid and hydrochloric acid. The presence of it is easy to corrode the structure, which is not conducive to the display of original austenite grains.
专利申请CN 201610176121.0公开了一种显示85Cr2MnMo衬板钢原奥氏体晶界的方法,包括以下步骤:(1)制样;(2)测定相变温度:通过热膨胀法测得85Cr2MnMo钢的Accm(渗碳体和碳化物完全溶入奥氏体)温度为835℃;(3)淬火处理:将试样加热至860℃~920℃,保温60min后迅速淬入10号机油中;(4)腐蚀:将100ml去 离子水、4g苦味酸、2g海鸥牌洗头膏及0.1gCuCl2.2H2O混合,制成腐蚀剂,并放入55℃~60℃的水浴锅中保温;将淬火后研磨并抛光好的试样放入腐蚀剂中,侵蚀50~60s后取出,用蘸有酒精的脱脂棉擦去表面的反应物,冲洗干净并吹干。在光学显微镜下观察,可以清晰显示85Cr2MnMo衬板钢的原奥氏体晶界。但该方法试样淬火后未进行回火,侵蚀不出弹簧钢奥氏体晶界。Patent application CN 201610176121.0 discloses a method for displaying the original austenite grain boundaries of 85Cr2MnMo liner steel, including the following steps: (1) sample preparation; (2) determination of phase transition temperature: the Accm( of 85Cr2MnMo steel is measured by thermal expansion method Cementite and carbides are completely dissolved into austenite) The temperature is 835℃; (3) Quenching treatment: heat the sample to 860℃~920℃, and then quench it into No. 10 engine oil after holding for 60 minutes; (4) Corrosion : Mix 100ml of deionized water, 4g of picric acid, 2g of Seagull brand shampoo and 0.1g of CuCl2.2H2O to make a corrosive, and put it in a 55℃~60℃ water bath for heat preservation; after quenching, it will be ground and polished. Put the sample in the corrosive agent, take it out after eroding for 50-60 seconds, wipe off the reactant on the surface with absorbent cotton dipped in alcohol, rinse it and blow dry. Observation under an optical microscope can clearly show the original austenite grain boundaries of the 85Cr2MnMo liner steel. However, the sample is not tempered after quenching, and the austenite grain boundary of spring steel cannot be corroded.
专利申请CN201010276594.0公开了一种快速显示超细奥氏体晶粒的侵蚀剂及热侵蚀方法,侵蚀剂由饱和苦味酸水溶液、CuCl2饱和水溶液、HF酸和二甲苯组成,各组分对应的体积比为100~200∶1~1.5∶0.5~1.5∶1~2。热侵蚀方法为:试样经研磨,抛光后,再将其断面浸入60~70℃侵蚀液中进行热侵蚀,侵蚀时间5~15s,随后经无水乙醇擦拭干净吹干。但该方法侵蚀液中加入了HF酸,如果用来侵蚀弹簧钢易出现其显微组织,无法看清奥氏体晶界。Patent application CN201010276594.0 discloses an etchant for quickly displaying ultra-fine austenite grains and a thermal etching method. The etchant is composed of saturated picric acid aqueous solution, CuCl2 saturated aqueous solution, HF acid and xylene, and each component corresponds to The volume ratio is 100~200:1~1.5:0.5~1.5:1~2. The thermal etching method is as follows: After the sample is ground and polished, the section is immersed in an etching solution at 60-70°C for thermal etching for 5-15 seconds, and then wiped and dried with absolute ethanol. However, HF acid is added to the etching solution of this method. If it is used to etch spring steel, its microstructure is likely to appear, and the austenite grain boundaries cannot be seen clearly.
专利申请CN 201410255299.5公开了一种清晰显示9~12%Cr耐热钢原始奥氏体晶界的金相腐蚀方法,其方法步骤为:(1)将试样切割,并用200#、600#和1000#砂纸依次研磨;(2)采用金刚石抛光膏,对式样进行抛光;(3)将式样放入温度为90~110℃,体积比为55-65%的硝酸水溶液中进行侵蚀;(4)将腐蚀后的试样再次抛光后从用乙醇溶液清洗后吹干。该方法侵蚀液中硝酸与钢基体发生明显化学反应,而弹簧钢组织极易被侵蚀,造成晶内组织侵蚀严重,晶界显示不明显。因此,此方法虽然可以使侵蚀液中含有Fe
3+,起到了一定程度上抑制钢中晶内组织被侵蚀的作用,但是不适用于弹簧钢奥氏体晶界的显示。
Patent application CN 201410255299.5 discloses a metallographic corrosion method that clearly displays the original austenite grain boundaries of 9-12% Cr heat-resistant steel. The method steps are: (1) Cut the sample and use 200#, 600# and 1000# sandpaper is ground sequentially; (2) Use diamond polishing paste to polish the pattern; (3) Put the pattern into a nitric acid aqueous solution with a temperature of 90~110℃ and a volume ratio of 55-65% for erosion; (4) Polish the corroded sample again and then dry it after cleaning with ethanol solution. In this method, the nitric acid in the etching solution has an obvious chemical reaction with the steel matrix, and the spring steel structure is easily eroded, causing serious corrosion of the intragranular structure and inconspicuous display of grain boundaries. Therefore, although this method can make the etching solution contain Fe 3+ and play a role in inhibiting the corrosion of the intragranular structure in the steel to a certain extent, it is not suitable for the display of austenite grain boundaries in spring steel.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种快捷且清晰显示奥氏体晶界的弹簧钢奥氏体晶粒 的检测显示方法。The technical problem to be solved by the present invention is to provide a quick and clear method for detecting and displaying austenite grains of spring steel.
为解决弹簧钢奥氏体晶粒表征过程中晶界显示不清晰、晶内组织易被侵蚀的问题,本发明通过控制回火保温时间至8h以上,增加溶质元素在晶界上的偏聚,提高了弹簧钢奥氏体晶界的显示清晰度;并且在侵蚀剂中加入氧化铁皮,其与苦味酸反应生成Fe
3+,Fe
3+会抑制晶内组织被侵蚀,从而使弹簧钢奥氏体晶界可以快捷并且清晰地显示出来。其具体技术方案是:
In order to solve the problem of unclear display of grain boundaries and easy erosion of the intragranular structure during the characterization of spring steel austenite grains, the present invention increases the segregation of solute elements on the grain boundaries by controlling the tempering holding time to more than 8h. Improved the display clarity of the spring steel austenite grain boundary; and adding iron oxide scale to the etching agent, which reacts with picric acid to form Fe 3+ , Fe 3+ will inhibit the corrosion of the intragranular structure, thereby making the spring steel austenite The bulk grain boundaries can be displayed quickly and clearly. The specific technical solutions are:
一种弹簧钢奥氏体晶粒的显示方法,包括如下步骤:A method for displaying austenite grains of spring steel includes the following steps:
(1)将试样加热至850℃~900℃,然后以完全硬化的冷却速度淬火;冷却后将试样在400℃~600℃回火,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 850℃~900℃, and then quench it at a cooling rate of complete hardening; after cooling, temper the sample at 400℃~600℃, cool it to 350℃ with the furnace, and then air-cool to room temperature;
(2)所述淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后用砂纸进行研磨,最后进行抛光;(2) The quenched sample is cut and inlaid with the cross-section in the rolling direction; then it is ground with sandpaper, and finally it is polished;
(3)向水浴容器中加入去离子水、苦味酸、洗发膏、氧化铁皮,搅拌均匀,配置成侵蚀液,其中苦味酸和氧化铁皮的加入重量之比为2∶1-2.5∶1,洗发膏的加入量与苦味酸的加入重量之比为0.6∶1-1∶1;(3) Add deionized water, picric acid, shampoo, and iron oxide scale to the water bath container, stir evenly, and configure it as an erosion solution, where the weight ratio of picric acid and iron oxide scale is 2:1-2.5:1, The ratio of the added amount of shampoo to the added weight of picric acid is 0.6:1 to 1:1;
(4)将金相样品在所述侵蚀液中静置侵蚀后取出,清洗、干燥后,即可用金相显微镜观测晶粒度。(4) The metallographic sample is left standing in the etching solution and then taken out after being etched, washed and dried, and then the grain size can be observed with a metallographic microscope.
进一步的,所述步骤(1)中,所述的850-900℃下保温时间为10-40min,所述回火的时间为8h以上。Further, in the step (1), the heat preservation time at 850-900°C is 10-40 min, and the tempering time is more than 8 hours.
进一步的,所述步骤(3)中,所述水浴的温度为60-80℃。Further, in the step (3), the temperature of the water bath is 60-80°C.
进一步的,所述步骤(4)中,所述侵蚀的时间为30-60s。Further, in the step (4), the erosion time is 30-60s.
进一步的,所述步骤(3)中,所述洗发膏为海鸥牌洗发膏,所述氧化铁皮为高线轧钢厂产氧化铁皮。Further, in the step (3), the shampoo is Seagull brand shampoo, and the iron oxide scale is iron oxide scale produced by a high-speed wire rolling mill.
进一步的,所述步骤(2)中,依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨。Further, in the step (2), the metallographic water sandpaper of 80#, 200#, 400#, 800#, 1000#, 1500# is used in order to grind from coarse to fine.
进一步的,所述步骤(2)中,用2.5um的金刚石抛光剂进行抛光。Further, in the step (2), 2.5um diamond polishing agent is used for polishing.
进一步的,所述步骤(4)中,金相样品待检测面朝上静置在侵蚀液中。Further, in the step (4), the metallographic sample is left standing in the etching solution with the side to be tested facing up.
本发明的实验方案中,侵蚀液中氧化铁皮加入量过多或者苦味酸加入量过少会导致侵蚀液中大部分酸与氧化铁皮反应,结果导致弹簧钢奥氏体晶界侵蚀时间延长,侵蚀效果不好。侵蚀液中氧化铁皮加入量过少或者苦味酸加入量过多会导致侵蚀液中Fe
3+含量较低,并且酸性较强,容易侵蚀出弹簧钢的晶内组织,不利于观察奥氏体晶界。同时,回火时间不易过短,回火保温时间过短导致P、S等元素在晶界偏聚效果不明显,导致晶界显示不明显。在侵蚀过程中,作为润湿剂的洗发膏中的极性基被金属表面吸附,非极性基则形成定向排列,从而隔开样品与苦味酸,避免样品与苦味酸的直接接触,对基体浸蚀过程起到抑制作用。因此,在配置侵蚀剂时,需要控制合适的洗发膏加入量,洗发膏加入过量会导致侵蚀过程极其缓慢,洗发膏加入量过少,会造成钢基体侵蚀严重,看不出奥氏体晶界。本发明的反应体系中苦味酸和氧化铁皮的加入重量之比为2∶1-2.5∶1,洗发膏的加入量与苦味酸的加入重量之比为0.6∶1-1∶1。本发明具有显示效果好、侵蚀原料简单易得,侵蚀时间短等特点。
In the experimental scheme of the present invention, excessive addition of iron oxide scale in the etching solution or too small addition of picric acid will cause most of the acid in the etching solution to react with the iron oxide scale, resulting in prolonged erosion time of the austenite grain boundary of the spring steel. Ineffective. Too little addition of iron oxide scale in the etching solution or too much addition of picric acid will result in low Fe 3+ content in the etching solution and strong acidity, which will easily erode the intragranular structure of spring steel, which is not conducive to observing austenite crystals. World. At the same time, the tempering time is not easy to be too short, and the tempering holding time is too short, which causes the effect of P, S and other elements to segregate in the grain boundary to be insignificant, resulting in the unobvious display of the grain boundary. During the erosion process, the polar groups in the shampoo as a wetting agent are adsorbed by the metal surface, and the non-polar groups form a directional arrangement to separate the sample from the picric acid and avoid direct contact between the sample and the picric acid. The erosion process of the matrix plays a role in inhibiting. Therefore, when configuring the corrosive agent, it is necessary to control the amount of shampoo added. Excessive addition of shampoo will cause the erosion process to be extremely slow. Too little shampoo will cause serious erosion of the steel matrix, and no austenite can be seen. Bulk grain boundaries. The adding weight ratio of picric acid and iron oxide scale in the reaction system of the present invention is 2:1-2.5:1, and the adding weight ratio of the shampoo cream to the adding weight of picric acid is 0.6:1 to 1:1. The invention has the characteristics of good display effect, simple and easily available erosion raw materials, short erosion time and the like.
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
图1是本发明实施例1侵蚀后的金相图;Figure 1 is a metallographic diagram of Example 1 of the present invention after etching;
图2是本发明实施例2侵蚀后的金相图;Figure 2 is a metallographic diagram of Example 2 of the present invention after etching;
图3是本发明对比例1侵蚀后的金相图;Fig. 3 is a metallographic diagram after etching in Comparative Example 1 of the present invention;
图4是本发明对比例2侵蚀后的金相图。Fig. 4 is a metallographic diagram after etching in Comparative Example 2 of the present invention.
(1)试样的热处理:将试样放入在850℃~900℃保温10~40min,放入快速流动的水中,冷却后,再将试样在400℃~600℃下回火保温8h以上,随炉冷却到350℃后空冷至室温;(1) Heat treatment of the sample: Put the sample at 850℃~900℃ for 10~40min, put it into fast-flowing water, after cooling, then temper the sample at 400℃~600℃ for more than 8h , After cooling to 350℃ with the furnace, air cooling to room temperature;
(2)金相样的制备:所述淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨,之后用2.5um的金刚石抛光剂进行抛光;(2) Preparation of the metallographic sample: the quenched sample is cut and inlaid with the cross-section in the rolling direction; then 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper are used in sequence Grind from coarse to fine, then polish with 2.5um diamond polishing agent;
(3)侵蚀液的配置:向70℃水浴烧杯中加入50m1去离子水、2~2.5g苦味酸、1.5~2g海鸥牌洗发膏、1g高线轧钢厂产氧化铁皮,搅拌均匀,配置成侵蚀液;(3) The configuration of the corrosive solution: add 50ml deionized water, 2~2.5g picric acid, 1.5~2g Seagull brand shampoo, 1g high-wire steel mill scale iron oxide scale into the 70℃ water bath beaker, mix well, and configure into Erosion fluid
(4)金相样的侵蚀:将金相样品在所述侵蚀液中静置30~60s后取出,清洗、干燥后,即可用金相显微镜观测晶粒度。(4) Metallographic corrosion: The metallographic sample is placed in the etching solution for 30-60 seconds and then taken out, washed and dried, and then the grain size can be observed with a metallographic microscope.
实施例1Example 1
本弹簧钢奥氏体晶粒的检测显示方法具体如下所述:The detection and display method of the austenite grains of this spring steel is specifically as follows:
55SiCrA试样化学成分为(wt):C 0.56%,Si 1.45%,Mn 0.65%,Cr 0.65%,P 0.011%,S 0.007%,其余为Fe和不可避免的杂质元素。The chemical composition of the 55SiCrA sample is (wt): C 0.56%, Si 1.45%, Mn 0.65%, Cr 0.65%, P 0.011%, S 0.007%, and the rest are Fe and unavoidable impurity elements.
(1)将试样加热至860℃保温30min,放入快速流动的水中;冷却后,再将试样在550℃回火保温17h,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 860°C for 30 minutes and put it into fast-flowing water; after cooling, temper the sample at 550°C for 17 hours, then cool it to 350°C with the furnace and air-cool to room temperature;
(2)将淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨,最后用2.5um金刚石抛光剂进行抛光;(2) Select the cross-section of the hardened sample in the rolling direction to cut and inlay; then use 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper to grind from coarse to fine. Finally, use 2.5um diamond polishing agent for polishing;
(3)向70℃水浴烧杯中加入50m1去离子水、2.2g苦味酸、1.8g海鸥牌洗发膏、1g高线轧钢厂产氧化铁皮,搅拌均匀,配置成侵蚀液;(3) Add 50ml deionized water, 2.2g picric acid, 1.8g Seagull brand shampoo, 1g high-wire steel mill scale iron oxide scale into the 70℃ water bath beaker, mix it evenly, and configure it into an etching solution;
(4)将金相样品在所述侵蚀液中静置40s后取出,用酒精冲洗,然后吹干。如图1所示,式样清晰的显示出了奥氏体晶界。(4) The metallographic sample is placed in the etching solution for 40 seconds and then taken out, rinsed with alcohol, and then blown dry. As shown in Figure 1, the pattern clearly shows the austenite grain boundaries.
实施例2Example 2
本弹簧钢奥氏体晶粒的检测显示方法具体如下所述。The detection and display method of the austenite grains of the spring steel is specifically as follows.
55SiCrA试样化学成分为(wt):C 0.55%,Si 1.47%,Mn 0.67%,Cr 0.64%,P 0.012%,S 0.008%,其余为Fe和不可避免的杂质元素。The chemical composition of the 55SiCrA sample is (wt): C 0.55%, Si 1.47%, Mn 0.67%, Cr 0.64%, P 0.012%, S 0.008%, and the rest are Fe and unavoidable impurity elements.
(1)将试样加热至860℃保温30min,放入快速流动的水中;冷却后,再将试样在550℃回火保温13h,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 860°C for 30 minutes and put it into fast-flowing water; after cooling, temper the sample at 550°C for 13 hours, then cool it to 350°C with the furnace and air-cool it to room temperature;
(2)将淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨,最后用2.5um金刚石抛光剂进行抛光;(2) Select the cross-section of the hardened sample in the rolling direction to cut and inlay; then use 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper to grind from coarse to fine. Finally, use 2.5um diamond polishing agent for polishing;
(3)向70℃水浴烧杯中加入50m1去离子水、2.1g苦味酸、2g海鸥牌洗发膏、1g高线轧钢厂产氧化铁皮,搅拌均匀,配置成侵蚀液;(3) Add 50ml deionized water, 2.1g picric acid, 2g Seagull brand shampoo, 1g high-wire steel mill scale iron oxide scale into the 70℃ water bath beaker, mix it evenly, and configure it as an etching solution;
(4)将金相样品在所述侵蚀液中静置45s后取出,用酒精冲洗,然后吹干。如图2所示,式样清晰的显示出了奥氏体晶界。(4) The metallographic sample is placed in the etching solution for 45 seconds and then taken out, rinsed with alcohol, and then blown dry. As shown in Figure 2, the pattern clearly shows the austenite grain boundaries.
对比例1Comparative example 1
本弹簧钢奥氏体晶粒的检测显示方法具体如下所述。The detection and display method of the austenite grains of the spring steel is specifically as follows.
55SiCrA试样化学成分为(wt):C 0.55%,Si 1.46%,Mn 0.65%,Cr 0.65%,P 0.011%,S 0.008%,其余为Fe和不可避免的杂质元素。The chemical composition of the 55SiCrA sample is (wt): C 0.55%, Si 1.46%, Mn 0.65%, Cr 0.65%, P 0.011%, S 0.008%, and the rest are Fe and inevitable impurity elements.
(1)将试样加热至860℃保温30min,放入快速流动的水中;冷却后,再将试样在 550℃回火保温17h,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 860°C for 30 minutes and put it into fast-flowing water; after cooling, temper the sample at 550°C for 17h, then cool it to 350°C with the furnace and air-cool to room temperature;
(2)将淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨,最后用2.5um金刚石抛光剂进行抛光;(2) Select the cross-section of the hardened sample in the rolling direction to cut and inlay; then use 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper to grind from coarse to fine. Finally, use 2.5um diamond polishing agent for polishing;
(3)向70℃水浴烧杯中加入50m1去离子水、2.2g苦味酸、1.8g海鸥牌洗发膏、不放入氧化铁皮,搅拌均匀,配置成侵蚀液;(3) Add 50ml deionized water, 2.2g picric acid, 1.8g Seagull brand shampoo, no iron oxide scale, and stir evenly into a 70℃ water bath beaker to prepare an erosion solution;
(4)将金相样品在所述侵蚀液中静置40s后取出,用酒精冲洗,然后吹干。如图3所示,由于侵蚀剂中没有加入氧化铁皮,导致侵蚀出的组织和部分被严重侵蚀的钢基体严重影响了奥氏体晶界的观察,不能清晰的看出奥氏体晶界。(4) The metallographic sample is placed in the etching solution for 40 seconds and then taken out, rinsed with alcohol, and then blown dry. As shown in Figure 3, since no iron oxide scale is added to the etchant, the eroded structure and part of the severely eroded steel matrix seriously affect the observation of austenite grain boundaries, and the austenite grain boundaries cannot be clearly seen.
对比例2Comparative example 2
本弹簧钢奥氏体晶粒的检测显示方法具体如下所述。The detection and display method of the austenite grains of the spring steel is specifically as follows.
55SiCrA试样化学成分为(wt):C 0.55%,Si 1.48%,Mn 0.65%,Cr 0.64%,P 0.012%,S 0.007%,其余为Fe和不可避免的杂质元素。The chemical composition of the 55SiCrA sample is (wt): C 0.55%, Si 1.48%, Mn 0.65%, Cr 0.64%, P 0.012%, S 0.007%, and the rest are Fe and inevitable impurity elements.
(1)将试样加热至860℃保温30min,放入快速流动的水中;冷却后,再将试样在550℃回火保温3h,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 860°C for 30 minutes and put it into fast-flowing water; after cooling, temper the sample at 550°C for 3 hours, then cool it to 350°C with the furnace and air-cool to room temperature;
(2)将淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨,最后用2.5um金刚石抛光剂进行抛光;(2) Select the cross-section of the hardened sample in the rolling direction to cut and inlay; then use 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper to grind from coarse to fine. Finally, use 2.5um diamond polishing agent for polishing;
(3)向70℃水浴烧杯中加入50m1去离子水、2.1g苦味酸、2g海鸥牌洗发膏、1g高线轧钢厂产氧化铁皮,搅拌均匀,配置成侵蚀液;(3) Add 50ml deionized water, 2.1g picric acid, 2g Seagull brand shampoo, 1g high-wire steel mill scale iron oxide scale into the 70℃ water bath beaker, mix it evenly, and configure it as an etching solution;
(4)将金相样品在所述侵蚀液中静置45s后取出,用酒精冲洗,然后吹干。如图4所示,由于回火保温时间较短,溶质元素在晶界的偏聚作用不明显,式样只能略微显示出奥氏 体晶界,导致不能清晰的看出奥氏体晶界。(4) The metallographic sample is placed in the etching solution for 45 seconds and then taken out, rinsed with alcohol, and then blown dry. As shown in Figure 4, due to the short holding time of tempering, the segregation of solute elements in the grain boundary is not obvious, and the pattern can only slightly show the austenite grain boundary, which makes it impossible to clearly see the austenite grain boundary.
Claims (8)
- 一种弹簧钢奥氏体晶粒的显示方法,其特征在于:包括如下步骤:A method for displaying austenite grains of spring steel, which is characterized in that it comprises the following steps:(1)将试样加热至850℃~900℃,然后以完全硬化的冷却速度淬火;冷却后将试样在400℃~600℃回火,随炉冷却到350℃后空冷至室温;(1) Heat the sample to 850℃~900℃, and then quench it at a cooling rate of complete hardening; after cooling, temper the sample at 400℃~600℃, cool it to 350℃ with the furnace, and then air-cool to room temperature;(2)所述淬硬试样选取轧制方向的横截面进行切割、镶嵌;然后用砂纸进行研磨,最后进行抛光;(2) The quenched sample is cut and inlaid with the cross-section in the rolling direction; then it is ground with sandpaper, and finally it is polished;(3)向水浴容器中加入去离子水、苦味酸、洗发膏、氧化铁皮,搅拌均匀,配置成侵蚀液,其中苦味酸和氧化铁皮的加入重量之比为2∶1-2.5∶1,洗发膏的加入量与苦味酸的加入重量之比为0.6∶1-1∶1;(3) Add deionized water, picric acid, shampoo, and iron oxide scale to the water bath container, stir evenly, and configure it as an erosion solution, where the weight ratio of picric acid and iron oxide scale is 2:1-2.5:1, The ratio of the added amount of shampoo to the added weight of picric acid is 0.6:1 to 1:1;(4)将金相样品在所述侵蚀液中静置侵蚀后取出,清洗、干燥后,即可用金相显微镜观测晶粒度。(4) The metallographic sample is left standing in the etching solution and then taken out after being etched, washed and dried, and then the grain size can be observed with a metallographic microscope.
- 如权利要求1所述的方法,其特征在于:所述步骤(1)中,850-900℃下保温时间为10-40min,所述回火的时间为8h以上。The method according to claim 1, characterized in that: in the step (1), the holding time at 850-900°C is 10-40 min, and the tempering time is more than 8 hours.
- 如权利要求1所述的方法,其特征在于:所述步骤(3)中,所述水浴的温度为60-80℃。The method according to claim 1, wherein in the step (3), the temperature of the water bath is 60-80°C.
- 如权利要求1所述的方法,其特征在于:所述步骤(4)中,所述侵蚀的时间为30-60s。The method according to claim 1, wherein in the step (4), the erosion time is 30-60s.
- 如权利要求1-4任一项所述的方法,其特征在于:所述步骤(2)中,依次用80#、200#、400#、800#、1000#、1500#的金相水砂纸由粗至细进行研磨。The method according to any one of claims 1-4, characterized in that: in the step (2), 80#, 200#, 400#, 800#, 1000#, 1500# metallographic water sandpaper is made of coarse Grind until fine.
- 如权利要求1-4任一项所述的方法,其特征在于:所述步骤(2)中,用2.5um的金刚石抛光剂进行抛光。The method according to any one of claims 1 to 4, characterized in that: in the step (2), 2.5um diamond polishing agent is used for polishing.
- 如权利要求1-4任一项所述的方法,其特征在于:所述步骤(3)中,所述洗发膏为海鸥牌洗发膏,所述氧化铁皮为高线轧钢厂产氧化铁皮。The method according to any one of claims 1 to 4, wherein in the step (3), the shampoo is Seagull brand shampoo, and the iron oxide scale is iron oxide scale produced by a high-speed wire rolling mill. .
- 如权利要求1-4任一项所述的方法,其特征在于:所述步骤(4)中,金相样品待检测面朝上静置在侵蚀液中。The method according to any one of claims 1 to 4, wherein in the step (4), the metallographic sample is left standing in the etching solution with the side to be tested facing up.
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