WO2021132146A1 - Packed frozen food for deep frying, method for manufacturing packed frozen food for deep frying, and tray for frozen food for deep frying - Google Patents

Packed frozen food for deep frying, method for manufacturing packed frozen food for deep frying, and tray for frozen food for deep frying Download PDF

Info

Publication number
WO2021132146A1
WO2021132146A1 PCT/JP2020/047654 JP2020047654W WO2021132146A1 WO 2021132146 A1 WO2021132146 A1 WO 2021132146A1 JP 2020047654 W JP2020047654 W JP 2020047654W WO 2021132146 A1 WO2021132146 A1 WO 2021132146A1
Authority
WO
WIPO (PCT)
Prior art keywords
food
oil
frozen
recess
tray
Prior art date
Application number
PCT/JP2020/047654
Other languages
French (fr)
Japanese (ja)
Inventor
雄太 宇根
道洋 青野
Original Assignee
マルハニチロ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2020157651A external-priority patent/JP6876858B1/en
Priority claimed from JP2020157584A external-priority patent/JP6876857B1/en
Application filed by マルハニチロ株式会社 filed Critical マルハニチロ株式会社
Publication of WO2021132146A1 publication Critical patent/WO2021132146A1/en

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/06Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/40Shell-fish
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/50Containers, packaging elements or packages, specially adapted for particular articles or materials for living organisms, articles or materials sensitive to changes of environment or atmospheric conditions, e.g. land animals, birds, fish, water plants, non-aquatic plants, flower bulbs, cut flowers or foliage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the present invention relates to a frozen food for oil shavings in a container and a method for producing the same.
  • the present invention also relates to a tray for frozen foods for oil shavings, and more particularly to a tray for frozen foods for oil shavings that stores foodstuffs for oil shavings before oiling in a frozen state.
  • Oil-boiled foods such as tempura are made by adhering batter liquid to the surface of oil-battered foods. Since the work of preparing the ingredients and adhering the batter liquid is time-consuming, in recent years, there has been a demand for frozen foods for oil shavings, which are foods that are stored in a frozen state and can be eaten only by oiling.
  • Patent Document 1 describes a food for oil shaving in a container in which powdered clothing material is adhered to the surface of the food
  • Patent Document 2 describes a container (tray) in which frozen food for fried shrimp is individually stored in a food storage recess.
  • Frozen foods for fried shrimp are listed.
  • Tempura that uses batter liquid and does not use bread crumbs is preferred because of its voluminous appearance, but it is difficult to obtain a voluminous appearance when using non-oiled frozen foods because the batter liquid easily flows off. Therefore, the frozen food for tempura has been provided exclusively as the frozen food for oiling as described in Patent Document 3.
  • a storage tray for shrimp and a tray for shrimp material that store shrimp before oiling in a frozen state are known (for example, Patent Document 2 and Patent Document 4). reference).
  • These trays for frozen foods for oil pans are provided with a plurality of vertically long food storage recesses partitioned by a partition wall, and each of the food storage recesses stores the shrimp before the oil pan in a frozen state. It has become like.
  • the position of the shrimp is prevented from being displaced by locking the shell portion of the sixth abdominal segment at the vertically long end of each food storage recess.
  • the misalignment of the boundary between the body part and the shell part of the 6th abdominal segment, which is easily damaged, can be effectively suppressed, but to prevent the misalignment of the whole food for oiling. Is inadequate.
  • the present invention has a food material for oil butterfly, a batter liquid, and a container having a food material storage recess capable of individually storing the food material for oil butterfly, and the food material for oil butterfly and the batter liquid are placed in the food material storage recess.
  • the batter liquid is contained, and the batter liquid is used for oil basins in a container, which has a coating portion for coating the foodstuff for oil shaving, and a reservoir liquid which is continuous with the coating portion and is retained on the bottom surface of the foodstuff storage recess. It provides frozen foods.
  • the container has a plurality of recesses or continuous linear recesses in a portion of the bottom surface of the food storage recess where the oil-filled food is located, and the pool of the batter liquid is present in the recess. It is preferable to do so.
  • the container has a plurality of food material accommodating recesses capable of individually accommodating the oil syrup food material, and the oil sardine food material and the batter liquid are stored in each of the plurality of food material accommodating recesses.
  • the food material accommodating recess has a long shape in one direction, and has a pair of locking protrusions capable of laterally supporting the end portion of the oil filling food material at one end in the longitudinal direction of the shape. preferable.
  • edible powder other than bread crumbs adheres to the surface of the covering portion.
  • the present invention comprises a first step of pouring a batter liquid into the foodstuff storage recess in a container having a food material storage recess that can individually store the foodstuff for oiling.
  • the present invention provides a method for producing a frozen food for oil shaving, which comprises a step of freezing the batter liquid and the food for oil shavings stored in the food material storage recess obtained in the third step without oiling.
  • the present invention further provides a frozen food for oil shavings produced by the above production method.
  • the present invention provides a method for producing an oil-boiled food, in which the frozen food for oil-boiled food produced by the above-mentioned production method is oiled in a frozen state.
  • the present invention is a tray for frozen foods for oils, which stores the foods for oils before oiling in a frozen state, and has a food storage recess.
  • the foods for oils are a batter liquid containing flour and water. Is attached to the surface, then edible powder other than bread powder is attached to the outer surface to which the batter liquid is attached, and the food is frozen with the second batter liquid attached.
  • the anchor portion forming recess is arranged on the bottom surface of the food storage recess in a linear, mesh-like, dot-like, drop-like shape or a combination thereof. Is preferably formed.
  • the anchor portion forming recess is formed as a recess having a width or diameter of 1.9 to 15.0 mm and a depth of 1.5 to 3.5 mm. Is preferable.
  • a plurality of the food storage recesses are formed in a state of being arranged in parallel in the longitudinal direction.
  • the present invention is a frozen food tray product in which the oil-filled foodstuff before the oil bowl is stored in a frozen state in the foodstuff storage recess of the oil-filled frozen food tray.
  • a frozen food tray product in which the batter liquid and the oil-fed food to which the edible powder is attached are stored together in a frozen state.
  • the oil butterfly ingredient is a frozen food for tempura.
  • the foodstuff for oiling is seafood, vegetables, fruits, seaweeds, eggs, meat or processed foods.
  • FIG. 1 is a perspective view of a container (tray for frozen food for oil shavings) according to a preferred embodiment of the present invention.
  • FIG. 2 is a plan view illustrating a container-filled frozen food for oil shavings in which a non-oiled sardine food for oil shavings is stored in a frozen state in the food storage recess of the container.
  • FIG. 3 is an enlarged end view of the plan view of FIG. 2 along AA.
  • FIG. 4 is a plan view of a container (tray for frozen food for oil shavings) according to a preferred embodiment of the present invention.
  • FIG. 5 is an enlarged end view of the plan view of FIG. 4 along AA.
  • FIG. 6 is a schematic view showing an example of the first step of the manufacturing method of the present invention.
  • FIG. 1 is a perspective view of a container (tray for frozen food for oil shavings) according to a preferred embodiment of the present invention.
  • FIG. 2 is a plan view illustrating a container-filled frozen food
  • FIG. 7 is a plan view of a container (tray for frozen food for oil shaving) according to another preferred embodiment of the present invention.
  • FIG. 8 (a) is an enlarged plan view showing the food storage recess of the container (tray for frozen food for oil butterfly) according to another embodiment
  • FIG. 8 (b) is a plan view showing B- of FIG. 8 (a).
  • the end view along B, FIG. 8 (c) is the end view along CC of FIG. 8 (a).
  • FIG. 10 is a photograph showing the oil-rich food obtained in Example 1 of the present invention.
  • FIG. 11 (a) is a photograph illustrating the state before oiling of the frozen food for oiling taken out from the container (tray for frozen food for oiling) according to another embodiment, FIG. 11B is , It is a photograph which illustrates the oil freezing food obtained by oil freezing.
  • FIGS. 1 and 4 are views showing a state in which a plurality of frozen foods for oiling are stored in the tray 10.
  • the tray 10 is an example of a container in the container-filled frozen food for oil shavings 55 of the present embodiment, and is an example of a tray for frozen foods for oil shavings of the present embodiment.
  • the container-filled frozen food 55 of the present embodiment has a food storage recess that can individually store the oil food 50, the batter liquid 20, and the oil food 50. It has a container (tray) 10 having 11. "Individual storage of ingredients for oiling" means storing each unit of ingredients to be oiled, such as one shrimp and a piece of sweet potato or fillet fish.
  • the container 10 used in the present embodiment has a plurality of food material accommodating recesses 11, and each of the food material accommodating recesses 11 has a food material 50 housed in the food material accommodating recess 11.
  • freeze food for oil shavings simply refers to the individual foodstuffs with clothing contained in each food material storage recess
  • the term “frozen food for oil shavings in a container” refers to the container and its portion. Refers to those containing individual foodstuffs with clothing stored in each foodstuff storage recess in the container.
  • Examples of the food material 50 include seafood, vegetables, fruits, seaweeds, meat, eggs or processed foods.
  • Examples of seafood include fish, shellfish, shrimp, crabs, octopus, squid and the like.
  • Vegetables include onions, onions, gobos, carrots, pumpkins, spinach, pumpkins, eggplants, shiitake mushrooms, asparagus, peppers, green peas, corn, bricks, avocados, sweet potatoes, potatoes, taranome, udo, maitake mushrooms, matsutake mushrooms, and enoki mushrooms. , Shiitake mushrooms, etc.
  • fruits include apples, figs, bananas, strawberries, and persimmons.
  • seaweeds include wakame seaweed, seaweed, mozuku seaweed, and hijiki seaweed.
  • meat include chicken, livestock meat such as beef and pork, and whale meat.
  • processed foods include pastes, natto, cheese, and confectionery.
  • the food material 50 may be an unheated product or a heated product.
  • the tray 10 contains, for example, shrimp 50 before oiling (see FIGS. 2 and 3), preferably tempura, as a food for oiling before oiling. It is a tray that is stored in a frozen state as frozen food for use.
  • the shrimp 50 housed in the tray 10 is exposed to the body portion 50a by removing the shell and the back, and also with the shell portion 50b of the sixth abdominal segment, which is a part of the abdominal segment of the shrimp 50.
  • the tail part 50c is accommodated in a left state, and by preventing the batter liquid from flowing down during freezing, it has a tempura-like appearance, and is used for clothing and ingredients (for oil sardines).
  • an edible powder other than bread crumbs is attached to the batter layer 51 containing wheat flour and water that covers the surface of the ingredients. Frozen with the second batter liquid 52 further attached to the outer surface of the batter layer covering the surface so that it is contained and a tempura-like voluminous appearance can be obtained more easily. It has become.
  • the tray 10 of the present embodiment is a frozen food for oiling before oiling, which is stored in a frozen state by utilizing the second batter liquid 52 further adhering to the outer surface of the batter layer covering the surface.
  • the whole of 25 has a function of effectively preventing misalignment and making it possible to obtain a good quality frozen food for oiling shrimp.
  • the shape of the food material accommodating recess 11 corresponds to the shape of the food material 50.
  • the tray 10 is provided with a storage portion 14 having a plurality of food storage recesses 11 on the upper surface side.
  • the material of the tray 10 include synthetic resins such as polyethylene (PE), polypropylene (PP), expanded styrene sheet (PSP), and polyethylene terephthalate (PET). It is preferable that the tray 10 is an injection-molded product made of synthetic resin in terms of ease of manufacture and the like. In the example shown in FIG.
  • the tray 10 has a horizontally long rectangular planar shape having a vertical width of about 140 to 450 mm in the short side direction and a horizontal width of about 200 to 600 mm in the long side direction.
  • a plurality of food storage recesses 11 formed in one tray 10 have a long shape in one direction.
  • a plurality of food storage recesses 11 are arranged and arranged so that their longitudinal directions are parallel to each other.
  • the tray 10 is surrounded by a peripheral wall portion 10a provided along a rectangular peripheral edge portion on the upper surface side, and is arranged one step lower than the upper end portion of the peripheral wall portion 10a. It is equipped with 14.
  • the accommodating portion 14 is provided with a pair (two locations) of accommodating compartments 13 on both the left and right sides, the central portion of which is partitioned by the partition wall 13a parallel to the short side direction.
  • a plurality of food storage recesses 11 (six places in the example of FIG. 1) are arranged in the longitudinal direction parallel to the long side direction of the tray 10 and are partitioned by a partition wall 11b.
  • the trays 10 are arranged symmetrically on both sides of the partition wall 13a in a state of being arranged in the short side direction.
  • the tray 10 of the present embodiment preferably has a plurality of storage compartments 13 (six locations in the present embodiment) in which the food storage recesses 11 are arranged in parallel in the longitudinal direction. It has a pair.
  • the pair of storage compartments 13 are provided symmetrically on both sides of the compartment wall 13a, and the tray 10 has 12 food storage recesses 11 as a whole due to the pair of storage compartments 13.
  • the accommodating portion 14 is provided on the upper surface side.
  • Each of the foodstuff accommodating recesses 11 is vertically long, suitable for accommodating the foodstuff 50 before oiling, for example, having a length of about 95 to 180 mm in the longitudinal direction and a width of about 33 to 50 mm in the lateral direction. It has a substantially rectangular planar shape and is a recess having a depth of, for example, about 14 to 25 mm. The dimensions are suitable for accommodating, for example, shrimp 50, which is an ingredient for oiling before oiling.
  • the surface of the food material 50 housed in the food material storage recess 11 is covered with the batter liquid 60.
  • the batter liquid that coats the surface of the food material 50 is called a covering portion 51.
  • Each frozen food for oiling has a reservoir 52 which is continuous with the covering portion 51 and is retained in the bottom surface portion 11a of the foodstuff accommodating recess 11.
  • the "batter liquid” and the “reservoir liquid” do not necessarily have to be in a liquid state, but include a solid in which a liquid material is frozen.
  • the pooled liquid corresponds to the second batter liquid described above.
  • the covering portion 51 continuously covers the surface of the food material 50 from the viewpoint of suppressing a decrease in the water content of the food material 50.
  • Continuously covering means covering with a surface spread.
  • the coating is intermittent depending on the direction along the surface of the food material 50, specifically, the aspect of adhesion such as linear, dot-like, drop-like, mesh-like, etc. is included in the case of continuous coating. Absent.
  • the area of the portion covered by the covering portion 51 on the surface of the food material 50 is preferably 70% or more, more preferably 80% or more, and 90%. % Or more is particularly preferable.
  • the oil-boiled food material 50 is shrimp, the size of the portion to which the edible powder is not attached is evaluated excluding the portion of the body surface of the shrimp covered with the shell and the tail.
  • the pool liquid 52 is frozen in a state of being held in the bottom surface portion 11a of the food material storage recess 11 in the tray 10.
  • the fact that the pooled liquid 52 is continuous with the covering portion 51 of the food material 50 means a state in which the covering portion 51 and the pooled liquid 52 are integrated or connected. Since the pooled liquid 52 is continuous with the covering portion 51 of the food material 50, when the frozen food 25 for oiling is taken out from the tray 10 in the frozen state, it is taken out while maintaining the bonded state with the covering portion 51 and the pooled liquid 52. Can be done.
  • the composition of the batter liquid constituting the pool liquid 52 and the covering portion 51 may be the same or different.
  • the reservoir 52 is held in the food storage recess 11 in the container, and the reservoir 52 and the covering portion 51 are made continuous, so that the appearance is voluminous (preferably so-called "flowers bloom”. It is possible to easily obtain an oil container having a tempura-like voluminous appearance called "ta”.
  • the batter liquid portion between the bottom surface of the container and the food material 50 becomes thin due to the weight of the food material 50 in some cases, and the food material 50 is easily cracked during oiling.
  • the present invention by holding the batter liquid on the bottom surface portion 11a, the above phenomenon can be easily prevented and the batter can be easily prevented from cracking during oiling.
  • the shrimp 50 (see FIGS. 2 and 3), which is a pre-oiling food ingredient stored in the tray 10, has a shell and a back to expose the body portion 50a as described above.
  • the shell portion 50b and the tail portion 50c of the sixth abdominal segment which are a part of the abdominal segment of the shrimp 50, are accommodated in a remaining state.
  • the shrimp 50 has a coating portion 51 made of a batter liquid containing wheat flour and water adhered to the surface of the body portion 50a, and then the outer surface to which the batter liquid 51 is attached.
  • An edible powder other than bread crumbs is attached to the batter, and a distillate 52 (see FIGS. 3 and 6) made of a second batter liquid is attached to the product, and the batter is frozen.
  • the tray 10 has a plurality of recesses 12 in the bottom portion 11a of the food storage recess 11 where the oil-filled food is located, and the pooled liquid 52 is contained in the recess 12.
  • the term "recess” simply refers to a recess formed on the bottom surface of the food storage recess and is distinguished from the food storage recess.
  • the distillate 52 existing in the concave portion 12 forms a convex portion on the surface of the batter material of the oil sardine food obtained from the oil syrup frozen food.
  • the recesses 12 are dispersedly arranged on the bottom surface 11a of the food storage recess 11 from the viewpoints that a tempura-like appearance and texture can be easily obtained and an anchor effect can be easily obtained.
  • the reservoir 52 may be present in all the recesses 12 or only in some of the recesses 12.
  • the recess 12 is an anchor protrusion for preventing misalignment due to the pooled liquid 52 (see FIGS. 3 and 6) on the bottom surface 11a of the food storage recess 11 in which the shrimp 50 (see FIG. 2) is stored.
  • 53 (see FIG. 11A) is an anchor portion forming recess for forming the frozen food 25 in a frozen state.
  • the recess 12 preferably has, for example, a linear shape, a mesh shape, a dot shape, a drop shape, an indefinite shape, or a combination thereof, and the recess 12 has a linear shape, a mesh shape, a dot shape, or a shape obtained by combining these. It is more preferable that it has a drop shape or a shape in which these are combined, which is excellent in the volume feeling of the oily food, and that it is easy to obtain a tempura-like appearance.
  • the linear shape may be either a straight line or a curved line, and may be a continuous linear shape or a discontinuous linear shape.
  • the linear shape also includes a strip shape described later.
  • the drop shape refers to a shape that is shorter than a linear shape and longer than a dot shape.
  • the recess 12 is a point-shaped, drop-shaped, circular, or oval-shaped recess. It should be noted that the plurality of recesses 12 do not necessarily have to exist.
  • the recess 12 is a continuous linear recess such as a wavy curve or a mesh, and is formed over the entire bottom surface portion 11a, so that the recess 12 is counted as one. Good.
  • the recess 12 By providing the recess 12 in which the pooled liquid 52 is present and connecting the pooled liquid 52 with the covering portion 51, the appearance and texture of the oily food having excellent volume can be obtained more easily, and the frozen pooled liquid 52 can be obtained more easily. Is preferable because it constitutes an anchor protrusion and prevents the frozen food 25 for oiling from being displaced in the container 10 during transportation.
  • the recess 12 is preferably formed as a recess having a width or diameter B of 1.9 to 15.0 mm and a depth D of 1.5 to 3.5 mm (see FIG. 5).
  • the function of preventing misalignment via the anchor protrusion 53 due to the pooled liquid 52 formed in the recess 12 during freezing can be reliably exerted. This also prevents the batter from cracking during transportation and storage, prevents the batter from cracking after oiling, and improves the appearance of the batter after oiling, even when the batter is thickened. It will be easier to do. Further, it is preferable that the depth of the recess 12 is at least a certain level because it is excellent in the effect of allowing the food ingredient 50 for oiling to stand still in the food storage recess 11, and it is preferable that the depth is below a certain level because the anchor protrusion formed by the recess 12 is formed. This is preferable because 53 is less likely to be damaged.
  • the width or diameter B of the recess 12 is the diameter when the recess 12 is circular in the plan view shape of the tray 10, and when the recess 12 has a longitudinal direction in the plan view shape of the tray 10. It is the width in the direction orthogonal to the longitudinal direction, and when it is neither a circle nor a shape having a longitudinal direction, it is the diameter of the circle when the area is converted into the area of the circle.
  • the width B refers to the maximum width in one recess 12 when the width differs in the longitudinal direction in one recess 12 in the plan view shape of the tray 10.
  • the width or diameter B and the depth D may be the same or different in each of the plurality of recesses 12.
  • the average value of all the recesses 12 existing in the tray 10 is within the above range.
  • the width or diameter B of all the recesses 12 should be within the range of 1.9 to 15.0 mm from the viewpoint of the function of preventing misalignment via the anchor protrusion and the appearance and texture excellent in volume. It is particularly preferable that the depth D is in the range of 1.5 to 3.5 mm.
  • the width or diameter B may be, for example, 5.0 to 8.0 mm.
  • the number of recesses in one food storage recess 11 is preferably 7 or more and 30 or less in terms of anchor effect and appearance. , 8 or more and 25 or less, and more preferably 9 or more and 20 or less.
  • the plurality of recesses 12 do not all have the same plan view shape, but have a shape in which a plurality of types of plan view shapes are combined.
  • a circular dot shape and a drop shape elongated longer than the circular dot shape are combined, but the present invention is not limited to this, and a linear shape and a dot shape or a drop shape are used. Appropriate combinations such as combinations are possible.
  • the longitudinal directions of the trays 10 of the recesses 12 having the shape may be the same or different in the plan view.
  • the longitudinal directions of the drop-shaped recesses 12 in the plan view do not match, and the appearance of the oily food obtained thereby can be given a natural three-dimensional effect.
  • the area of the recess 12 having the largest area in a plan view is S1 and the area of the recess 12 having the smallest area is S2.
  • the ratio of S1 / S2 is preferably 1.0 or more, particularly 1.2 or more and 12 or less, and more preferably 1.8 or more and 6 or less from the viewpoint of natural three-dimensional effect. Further, when a plurality of the plurality of recesses 12 have a plan view shape having a longitudinal direction, the longitudinal directions of the respective recesses 12 may be the same or different.
  • one food storage recess 11 has a plurality of recesses 12
  • the depths of the plurality of recesses 12 are different from each other in that the appearance of the oily food can be given a natural three-dimensional effect. It is more preferable to have a plurality of recesses 12 having different areas and depths.
  • the food storage recess 11 may have another recess 12 having a small area and a small depth with respect to one recess 12, or has another recess 12 having a large area but a small depth. You may be doing it.
  • the depth of the deepest recess 12 among the plurality of recesses 12 is D1, and the depth of the shallowest recess 12 is D2, D1 / D2.
  • the ratio of is 1.0 or more, preferably 1.1 or more and 8 or less, preferably from the viewpoint of natural three-dimensional effect, and more preferably 1.2 or more and 6 or less.
  • the depth here means the maximum depth of the recess 12.
  • the recess 12 has a shape that is narrowed downward when viewed from the side of the tray 10.
  • the recess 12 has a shape in which at least a part extending from the base portion 12b to the bottom portion 12a thereof is narrowed (the length in the X direction becomes smaller in the example of FIG. 3).
  • the recess 12 does not have a portion that becomes wider from the base portion 12b toward the bottom portion 12a.
  • the inner surface of the recess 12 has a curved surface from the viewpoint of a natural three-dimensional appearance in the appearance of oily food.
  • the recess 12 is formed in a portion of the bottom surface portion 11a of the food storage recess 11 where the oil-filled food is located when the tray 10 is viewed in a plan view.
  • the recess 12 is formed in the central portion of the bottom surface portion 11a, and the recesses 12 are formed on both sides of the central portion of the bottom surface portion 11a. There may be a portion where the recess 12 is not formed.
  • the recess 12 is formed in the central portion of the bottom surface portion 11a in the width direction.
  • the ratio (L 1 / L 2 ) of the length L 1 of the portion where the recess 12 is formed to the length L 2 in the width direction of the bottom surface portion 11a (see FIG. 5) is 0.10 or more and 0.96 or less. preferable.
  • the length of the portion where the recess 12 is formed here means the length between both ends of the portion where the recess 12 is formed, and there is a portion where the recess 12 is not formed between the recesses 12 in the width direction. If so, it includes the length of the portion.
  • L 1 / L 2 is different along the longitudinal direction of the food storage recess 11, it is preferable that the average value of L 1 / L 2 is within the above range, and the entire length of the food storage recess 11 is covered. It is particularly preferable that L 1 / L 2 is within the above range.
  • the ratio of the length of the portion where the recess is not formed to the length of the bottom surface portion in the longitudinal direction is 0. It is preferably in the range of .10 or more and 0.96 or less.
  • the portion of the bottom surface 11a of the food storage recess 11 other than the recess 12 is formed on a continuous flat surface, but the present invention is not limited to this.
  • the food storage recess 11 has a shape that is narrowed downward in a cross-sectional view orthogonal to the longitudinal direction thereof from the viewpoint of increasing the strength of the container.
  • the joint angle portion between the bottom surface portion 11a and the side surface portion 11e of the food storage recess 11 is chamfered by the concave curved surface 11f.
  • the food material accommodating recess 11 preferably has a shape narrowed downward in the cross-sectional view along the longitudinal direction thereof.
  • the recess 12 is formed so as to be dispersedly arranged on the bottom surface portion 11a in an inner region preferably surrounded by a concave curved surface 11f, or a flat frame having a peripheral edge portion as shown in FIG. 8C described later. It is formed so as to be provided in a concavely curved inner concave region 21c surrounded by a concave region 21b.
  • each food storage recess 11 on the partition wall 13a side becomes narrower as it approaches the partition wall 13a in a plan view, continuous with the food storage recess 11.
  • a portion 11c is provided.
  • the narrow portion 11c is provided including a portion that inclines diagonally upward toward the direction away from the food storage recess 11 when the tray 10 is viewed from the side orthogonal to the longitudinal direction of the food storage recess 11. There is.
  • a pair of locking protrusions 11d are provided on both sides of the narrow portion 11c.
  • the narrow portion 11c serves as a shell portion mounting portion on which the shell portion 50b of the sixth abdominal segment of the shrimp is placed when the food material is shrimp.
  • the area between the end of the food storage recess 11 provided with the narrow portion 11c and the locking protrusion 11d on the partition wall 13a side and the partition wall 13a is from the bottom surface 11a of the food storage recess 11. It is also a flat tail mounting portion 15 that is one step higher.
  • the foodstuff 50 is a shrimp
  • the shrimp 50 before the oil pan has the back side arranged upward
  • the body part 50a is placed in each foodstuff storage recess 11, and the shell part 50b of the sixth abdominal segment is placed.
  • the narrow portion 11c so as to be locked between the pair of locking protrusions 11d
  • the tail portion 50c is spread out in a fan shape and placed on the tail mounting portion 15.
  • the locking protrusion 11d is formed so that the end portion of the oil-filled food material 50 can be supported from the side. In such a state, since the adhesive surface between the covering portion and the accumulated liquid does not shift, the batter liquid is more likely to be retained on the ventral side of the shrimp 50 before oiling, and a voluminous appearance is easily obtained.
  • the applicant of the present application has a tempura-like appearance by preventing the batter liquid from flowing down during freezing, and has a good texture of clothes and ingredients.
  • frozen foods for tempura in which edible powders other than bread crumbs are attached to a batter layer containing wheat flour and water that coats the surface of the tempura ingredients.
  • the second batter liquid is frozen together with the oil batter food material coated with the batter layer to which the edible powder is attached.
  • the present embodiment has an aspect that it is possible to prevent the misalignment of the oil-filled food material stored in the food material storage recess by using such a second batter liquid.
  • the shrimp 50 which is a food material for oiling, is frozen in a state where the pooled liquid 52 is further adhered to the outer surface of the batter layer by the batter liquid (coating portion) 51.
  • the tray 10 has an anchor portion forming recess 12 in which an anchor protrusion 53 for preventing misalignment due to the accumulated liquid 52 is formed in the frozen food 25 in the bottom surface portion 11a of the food storage recess 11 in which the shrimp 50 is stored. It has.
  • the stored liquid 52 frozen and solidified in the food storage recess 11 is firmly locked to the food storage recess 11 and exerts an anchor function to prevent misalignment. Therefore, it is possible to effectively prevent the entire frozen food 25 housed in the food storage recess 11 from being displaced in the food storage recess 11 by the anchor function, and the oil basin of good quality can be prevented. It becomes possible to obtain frozen products for oil shavings.
  • the frozen food tray product (frozen food in a container) 55 can be stored in a state where the non-oiled food material 50 is covered with a batter solution and can be stored in a state where the position is prevented and the clothing material is not cracked.
  • the food tray product (frozen food in a container) 55 can be manufactured, transported, and stored in one tray 10 without refilling the oil-filled food material 50, reducing the refilling process and refilling oil. It is possible to prevent damage to foodstuffs for butterflies, prevent melting of frozen foodstuffs for oily butterfly foods, and reduce packaging materials.
  • the batter liquid 51 and the shrimp 50 which is an oil-boiled food material to which the edible powder is adhered to the surface, are prepared in a pre-frozen state and the second batter liquid (reservoir). It is preferable that the liquid) 52 is placed on the bottom surface 11a of the food storage recess 11 to which the liquid) 52 is supplied.
  • the present embodiment it is preferable to attach edible powder other than bread crumbs to the surface of the covering portion 51 because it is easier to suppress the fluidity of the batter liquid during the production of frozen foods and it is easier to obtain a voluminous appearance during oiling. Further, by adhering the distillate 52 to the covering portion 51, it becomes easier to obtain a voluminous appearance, and when wheat flour or starches are used as the edible powder, the powdery texture resulting from them can be obtained. It becomes possible to suppress it more effectively.
  • the pooled liquid 52 one having the same or different composition as the batter liquid 51 constituting the covering portion 51 can be used.
  • FIG. 7 illustrates the tray 20 for frozen foods for oil shavings according to another preferred embodiment of the present invention.
  • the constituent parts different from the tray 10 for the frozen food for oil syrup of the above embodiment will be mainly described, and the same constituent parts will be described with the same reference numerals. Is omitted.
  • the description of the tray 10 of the above embodiment is appropriately applied to the components not particularly mentioned. Further, with respect to parts other than the points described later, the above-mentioned description of the food material storage recess 11, the bottom surface 11a, and the recess 12 can be applied to the description of the food storage recess 21, the bottom surface 21a, and the recess 22, respectively.
  • each food storage recess 21 are as shown in FIGS. 8 (a) to 8 (c) and FIG.
  • Mainly includes zigzag strip-shaped recesses 22a having a preferably random shape and arranged in two rows in a staggered pattern in the width direction (X direction in FIG. 8) at intervals in the longitudinal direction of the food storage recess 21. Is formed of.
  • the strip-shaped recess 22a preferably has a longitudinal direction in the width direction X of the food storage recess 21 or a direction oblique to the width direction X in the plan view shape of the tray 20.
  • the recess 22 is an anchor portion forming recess for forming an anchor protrusion 53 (see FIG. 11A) for preventing misalignment due to the stored liquid 52 in the frozen food 25'in a frozen state.
  • the recess 22a is provided so as to overlap in the longitudinal direction of the food storage recess 21 by forming the central portion of the food storage recess 21 in the lateral width direction beyond the center. ..
  • the recess 22 provided on the bottom surface 21a of the food storage recess 21 may preferably include a dot-shaped, drop-shaped, circular, rectangular, oval-shaped, or irregular-shaped recess 22b.
  • the length of the recess 22b in the longitudinal direction is preferably shorter than that of the recess 22a.
  • FIG. 9 is a schematic perspective view of the bottom surface portion 21a and the narrow portion in FIG. 7 taken out.
  • the recess 22a has a shape in which the width W'(see FIG. 8A) is not constant along the longitudinal direction of the recess 22a in the plan view of the tray 20. This is preferable in that a natural three-dimensional effect can be obtained in the obtained oil-based food.
  • the width W'referred to here refers to the width in the direction orthogonal to the longitudinal direction of the recess 22a in the plan view of the tray 20.
  • the width W' is preferably, for example, 1.9 to 15.0 mm as the maximum width of one recess 22a.
  • the shape in which the width W'(see FIG. 8A) is not constant along the longitudinal direction of the recess 22a is a portion (constriction) in which the recess 22a becomes narrower in the middle of the longitudinal direction in the plan view of the tray 20. Part), conversely, a wide part, or a shape having a bent part.
  • the concave portions 22a have different shapes of the tray 20 in a plan view from the viewpoint of a natural three-dimensional appearance in the appearance of the oily food.
  • the ratio L 3 / W'of the length L 3 (not shown) in the longitudinal direction of the recess 22a to the width W' is preferably 1.2 or more and 15 or less, and is 2 or more and 12 or less. More preferably.
  • the recess 22a has a shape in which the depth is not constant along the longitudinal direction thereof, because a natural three-dimensional effect can be obtained in the obtained oil-fed food.
  • the depth D'of the recess 22 (maximum depth of one recess 22, not shown) including the recess 22a and the recess 22b is preferably 1.5 to 3.0 mm, for example.
  • W 'and L 3 / W' is the average value of the plurality of recesses 22a in one food receiving recess, is a value to be met by all of the recesses 22a in one food receiving recess Is more preferable.
  • D' is preferably an average value of a plurality of recesses 22 in one food storage recess, and more preferably a value filled by all the recesses 22 in one food storage recess.
  • the recess 22 is surrounded by a flat frame-shaped region 21b of a peripheral portion in the bottom surface portion 21a of the food storage recess 21. , It is provided in the inner concave region 21c which is curved in a concave shape (FIG. 8 (c); see FIG. 9).
  • the inner concave region 21c is a recess 22a located on the edge side of the edge portion 21f along the longitudinal direction of the inner concave region 21c when viewed in a plan view. In between, it has a recessed portion 22e inside in the width direction X.
  • the accumulated liquid tends to protrude from the recessed portion 22e of the inner concave region 21c, whereby a natural three-dimensional effect can be more easily obtained in the obtained oily food.
  • a partition wall for partitioning the accommodating portion 14 to the left and right and a flat tail mounting portion 15 adjacent thereto are not provided.
  • the intermediate portion between the left and right storage compartments 13 in the storage portion 14 is a compartment recess 13b having a rounded curved surface shape and one step lower in a concave shape (see FIG. 8B). This improves the strength of the tray.
  • the tray 20 of the other embodiment shown in FIG. 7 can also be used to prevent the voluminous appearance and cracking due to the pool liquid 52 frozen and solidified in the food storage recess 21. Further, since the anchor protrusion 53 formed by the pooled liquid 52 in the anchor portion forming recess 22 is firmly locked to the food storage recess 11 and exerts an anchor function to prevent misalignment, the food storage.
  • the anchor function makes it possible to effectively prevent the entire frozen food 25'contained in the recess 21 from being displaced in the food storage recess 21, and the frozen food for oil shavings of the above embodiment can be effectively prevented. The same action and effect as that of the tray 10 is exhibited.
  • the anchor portion forming recess 22 for forming the anchor protrusion 53 in the frozen food 25' is formed because the recess 22a having a zigzag strip shape arranged in a staggered pattern is mainly included.
  • Anchor function that more effectively prevents misalignment by increasing the contact area between the anchor protrusion 53 and the anchor forming recess 22 as compared with the case where the tray 10 shown in FIG. 1 is used. Will be able to be demonstrated.
  • by making the appearance of the obtained tempura more three-dimensional it becomes possible to get closer to the flowering state handmade by the craftsman.
  • the frozen food for oil shavings 25'taken out from the tray 20 has a form as shown in FIG. 11 (a).
  • examples of the batter liquid constituting the covering portion 51 and the pooled liquid 52 include the following configurations.
  • the batter liquid may contain wheat flour and water, but can also contain any other component as long as it does not impair the effect of obtaining a tempura-like appearance.
  • wheat flour strong flour, medium-strength flour, and weak flour are known, but weak flour is preferable from the viewpoint of obtaining an oily food with a crispy texture.
  • Other ingredients other than wheat flour and water in the batter liquid include baking powder, starches, sugars, sugar alcohols, thickening polysaccharides, emulsifiers, egg whites, egg yolks, whole eggs, salt and other seasonings, fragrances, and spices.
  • starches include corn starch, waxy corn starch, tapioca starch, potato starch, wheat starch and rice starch. These starches may be modified starch or modified starch. Examples of the modified starch include those subjected to treatments such as pregelatinization, etherification, esterification, cross-linking, and oxidation.
  • Esterified starch includes phosphoric acid starch, phosphoric acid cross-linked starch, acetylated adipic acid cross-linked starch, acetylated phosphoric acid cross-linked starch, acetylated oxidized starch, sodium octenyl succinate, acetate starch, oxidized starch, hydroxypropyl starch, hydroxypropyl.
  • Phosphate cross-linked starch, phosphoric acid monoesterified phosphoric acid cross-linked starch and the like are included.
  • the amount of water is preferably 55 parts by mass or more and 200 parts by mass or less, preferably 120 parts by mass, with respect to 55 parts by mass of wheat flour, from the viewpoint of easily obtaining a tempura-like appearance and texture. It is more preferably 180 parts by mass or less.
  • the amount of water referred to here includes the amount of water in the above-mentioned other components.
  • the amount of other components other than wheat flour and water is usually preferably 25 parts by mass or less, more preferably 20 parts by mass or less, based on 55 parts by mass of wheat flour.
  • the amount of the other component is the amount excluding water. It is preferable that the batter liquid contains fats and oils because the crispy texture of the batter is improved.
  • the content of fats and oils is preferably 5 parts by mass or more and 30 parts by mass or less with respect to 55 parts by mass of wheat flour in terms of improving the texture of batter including improving the crispy texture and preventing settling. More preferably, it is 10 parts by mass or more and 20 parts by mass or less.
  • the edible powder other than bread crumbs adheres to the surface of the covering portion 51 from the viewpoint of ease of producing a frozen food for oil shavings in a container.
  • the apparent viscosity of the covering portion 51 is increased, the fluidity of the covering portion 51 is reduced, and it is easy to prevent the clothes of the frozen food for oil shavings from losing their shape due to the running down of the covering portion 51.
  • the edible powder is composed of at least one selected from cereal flours, starches and powdered fats and oils because it is easy to obtain a tempura-like food having no foreign matter such as bread crumbs in appearance.
  • the texture of the obtained oil and fat is lightened, and the texture is preferably a mixed powder of the powdered fats and oils and at least one selected from cereal flours and starches. It is preferable because it is excellent in both the appearance and the volume of the appearance. On the other hand, it is preferable that the edible powder does not adhere to the surface of the pooled liquid 52 because the pooled liquid held on the covering portion and the bottom surface of the food material accommodating recess can easily continue.
  • the edible powder preferably excludes bread crumbs. This is because when bread crumbs are used, they become fried and are no longer tempura-like foods.
  • the technique of attaching vermicelli and fried balls to the batter layer is known, although it is not powder, but the ingredients of foods that have been oiled by attaching these to the batter layer are covered with vermicelli and fried balls. It no longer has a tempura-like appearance.
  • the surface of the pooled liquid 52 and the covering portion 51 is free of visible foreign matter that coats the batter derived from the batter liquid from the viewpoint of obtaining a tempura-like appearance.
  • Such foreign substances include bread flour, fried balls, spring rain, noodles such as pasta, wheat flour-derived skins such as wantan peel; nuts such as almonds and sesame; confectionery such as crackers, rice crackers, and hail; corn flakes. , Rice, buckwheat rice and other cereals or processed products other than flouring thereof. As will be described later, the edible powder used in this embodiment does not correspond to such a foreign substance.
  • any of strong flour, medium-strength flour, and weak flour may be used as the wheat flour.
  • starches used for edible powder include unprocessed starch and modified starch mentioned as examples of starches used for the above-mentioned batter solution.
  • the fats and oils that make up powdered fats and oils include palm oil, palm kernel oil, palm oil, corn oil, cottonseed oil, soybean oil, rapeseed oil, rice oil, sunflower oil, safflower oil, beef tallow, milk fat, lard, coconut oil, and fish oil.
  • Various vegetable fats and oils such as whale oil, one or more kinds of fats and oils selected from animal fats and oils, and one or more treatments selected from hydrogenation, fractionation and ester exchange using these fats and oils as raw materials.
  • oils and fats include oils and fats.
  • the powdered oil or fat is preferably a vegetable oil or a processed oil thereof because it is easy to improve the flavor of the obtained oil-fed food, and it is particularly preferable that the powdered oil or fat is a hydrogenated vegetable oil in terms of flavor.
  • the powdered fats and oils preferably have a melting point of 30 ° C. or higher, particularly 40 ° C. or higher, particularly 50 ° C. or higher, because they can be operated at room temperature and are easy to handle.
  • the melting point is preferably 80 ° C. or lower, preferably 70 ° C. or lower, in terms of rapid solubility in frying oil.
  • the iodine value of the powdered fat or oil is more preferably 3.0 or less, for example, from the viewpoint of stability of the physical properties of the powdered fat and oil and the tendency to give the above-mentioned preferable melting point.
  • the edible powder preferably adheres to the coating portion 51 in an amount of 90% by mass or more through a sieve having a mesh size of 2 mm from the viewpoint of reducing the fluidity of the batter liquid constituting the coating portion 51. It is more preferable that the mass% or more is passed, it is particularly preferable that 99% by mass or more is passed, and it is most preferable that 100% by mass or more is passed. In particular, when the edible powder is composed of starches or oils and fats, it is preferable that 90% by mass or more passes through a sieve having a mesh opening of 35 mesh (420 ⁇ m) from the same point as described above, and 95% by mass or more is used.
  • the measurement conditions for the amount of passage through the sieve are room temperature within the range of 25 to 30 ° C and relative humidity within the range of 20 to 30%, and 100 g is sieved using an electric sieve shaker AS200 aplitude70 (manufactured by Retsch).
  • the sieving time is preferably 5 minutes.
  • the total amount of wheat flour, starches and fats and oils in the edible powder is 85% by mass or more because it is easier to obtain oily foods having a tempura-like appearance and a good texture of ingredients and batter. It is preferably present, and more preferably 90% by mass or more.
  • the method for producing a frozen food for oil shavings of the present invention includes a first step of pouring a batter solution into the food storage recess in a container having a food storage recess that can individually store the food for oil.
  • the first step or the second step may be performed first, or may be performed at the same time.
  • the batter liquid is arranged on the bottom surface portion 11a (or 21a) of the food material accommodating recess 11 (or 21) to form the reservoir liquid 52. It is preferable that the batter liquid is arranged so as to be present in the recess 12 (or 22) of the bottom surface portion 11a (or 21a).
  • the amount of the batter liquid used in the first step is preferably 5 parts by mass or more with respect to 100 parts by mass of the oil-boiled food material 50 from the viewpoint of improving the volume feeling and the anchor effect, and 40 parts by mass or less. This is preferable from the viewpoint of preventing uneven heating during oiling due to the difference in thickness between the bottom portion 11a (or 21a) side portion and the upper portion of the covering portion in the frozen food for oiling.
  • the amount of the batter liquid used in the first step is more preferably 10 parts by mass or more and 30 parts by mass or less with respect to 100 parts by mass of the oil-boiled food material 50. It is preferable that the batter liquid is arranged not only in the recess 12 but also around the recess 12 on the bottom surface of the food storage recess in terms of making the reservoir 52 and the covering portion 51 continuous.
  • the reservoir 52 is placed in the bottom surface 11a (or 21a) in which the recess 12 (or 22) is formed, for example, the squeeze bottle container 56 which is flexible and deformable. Then, squeeze it out and supply it.
  • the surface of the unheated oil-boiled food material 50 is coated with a batter liquid to obtain a coated portion 51.
  • the method of coating the food material 50 with the batter liquid include a method of immersing the food material 50 in the batter liquid, applying the batter liquid to the surface of the food material 50, and mixing the batter liquid and the food material 50.
  • the covering portion 51 continuously covers the food material 50 from the viewpoint of reducing the decrease in the water content of the food material 50 in the oil-based food.
  • the amount of the batter liquid attached to the food material 50 is usually preferably 10 parts by mass or more, and 20 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the food material. Is more preferable.
  • the second step it is preferable to attach wheat flour or modified starch to the surface of the food material 50 before coating the food material 50 with the batter liquid, from the viewpoint of enhancing the adhesiveness between the food material 50 and the batter liquid.
  • the powder that is directly attached to the food material 50 before the batter liquid is attached is also referred to as "flour” below.
  • the wheat flour used for flouring strong flour, medium-strength flour, and weak flour are known, but weak flour is preferable from the viewpoint of obtaining an oily food with a crispy texture.
  • the modified starch include the modified starch described for the batter solution, and it is preferable to use the acetate starch because the adhesiveness between the food material 50 and the covering portion 51 is high.
  • a mixed flour of modified starch and wheat flour as the flour in terms of enhancing the adhesiveness between the batter liquid by the flour and the food material 50.
  • the amount of wheat flour should be 3 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of modified starch. Is preferable.
  • the amount of the dusting powder attached to the food material 50 is usually preferably 1 part by mass or more with respect to 100 parts by mass of the food material. More preferably, it is 3 parts by mass or more and 10 parts by mass or less.
  • the edible powder is directly attached to the batter layer covering the shrimp 50.
  • the edible powder may be attached to a part of the outer surface of the batter layer, or may be attached to the entire outer surface, but it is possible to attach the edible powder to substantially the entire outer surface of the shrimp due to the run-off of the batter liquid 51. It is preferable in that it surely prevents the clothes from losing their shape.
  • the amount of the edible powder adhering to the batter liquid is preferably 5 parts by mass or more with respect to 100 parts by mass of the food material, because it is easy to effectively prevent the covering portion 51 from flowing down, and with respect to 100 parts by mass of the food material. Therefore, it is preferable that the amount is 30 parts by mass or less because it is unlikely to have a powdery texture. From this viewpoint, the amount of the edible powder attached to the batter liquid is more preferably 10 parts by mass or more and 20 parts by mass or less with respect to 100 parts by mass of the food material.
  • the oil-filled foodstuff coated with the batter liquid obtained in the second step is placed in the foodstuff storage recess containing the batter liquid obtained in the first step.
  • the food material is shrimp
  • the shrimp 50 which is an oil-boiled food material to which the covering portion 51 and, if necessary, edible powder are attached to the surface of the body part 50a, is stored in the body part 50a as described above.
  • the width is such that the liquid 52 is placed on the bottom surface 11a of each food storage recess 11 to which the liquid 52 is supplied, and the shell portion 50b of the sixth abdominal segment is locked between the pair of locking protrusions 11d.
  • the tail portion 50c is housed in the tray 10 in a state where the tail portion 50c is spread out in a fan shape and placed on the tail mounting portion 15.
  • the covering portion 51 coated with edible powder if necessary, is previously frozen and then placed in the food material accommodating recess 11 (or 21).
  • the pair of locking protrusions 11d can support one end of the shrimp from the side. Even when the ingredient is not shrimp, for example, the half body of a fish, the tail of the fish can be supported by the locking protrusion 11d in the same manner.
  • the food material 50 to which the covering portion 51 and the distillate 52 are attached together with the tray 10 (or 20) is frozen.
  • the pooled liquid 52 supplied to the bottom surface portion 11a in which the recessed portion 12 is formed and the coated portion 51 on the surface placed on the bottom surface portion 11a to which the pooled liquid 52 is supplied in each of the food storage recesses 11, the pooled liquid 52 supplied to the bottom surface portion 11a in which the recessed portion 12 is formed and the coated portion 51 on the surface placed on the bottom surface portion 11a to which the pooled liquid 52 is supplied.
  • a containered frozen food for oil shavings 55 see FIG. 2 in which the shrimp 50, which is a food for oil shavings to which edible powder is attached, is stored in a frozen state together. it can.
  • the oily food of the present invention has a tempura-like appearance and can be eaten as tempura.
  • the oil simmering temperature is, for example, 160 ° C. to 180 ° C., which is suitable for obtaining frozen foods for oil shavings as tempura.
  • the frozen food 25'(FIG. 11 (a)) using the tray 20 in the form of FIG. 7 is oiled, so that the food 100'after oiling is as shown in FIG. 11 (b).
  • the voluminous tempura-like appearance which is said to be so-called “flowers bloomed" when the craftsman manually blows the batter liquid, is further enhanced compared to the case of using the tray 10 in FIG. You will be prepared effectively.
  • the present invention provides a frozen food product produced by the above method.
  • the product life in the food field is short, the physical characteristics and shape of batter vary depending on the composition of the batter liquid and the demands of consumers. Therefore, it is impractical to specify matters other than those described in the present specification regarding the constitution such as the physical properties and shape of the batter of the frozen food of the present invention.
  • the present application there have been impossible or impractical circumstances for specifying the physical properties and shape of batter in frozen foods.
  • the present invention is not limited to the above embodiment, and various modifications can be made.
  • a plurality of food storage recesses are formed in the tray for frozen food for oiling in a state where the food storage recesses are arranged in parallel in the longitudinal direction, and only one of them may be formed.
  • the food for oiling before oiling does not necessarily have to be frozen food for tempura.
  • the food material for oiling before oiling does not necessarily have to be shrimp, and may be other seafood, vegetables, fruits, seaweeds, eggs, meat, processed foods, and the like.
  • Example 1 means “% by mass” and “parts” means “parts by mass”.
  • the edible powder used in Example 1 below was sieved at 100 g using an electric sieve shaker AS200 aplitude70 (manufactured by Retsch), and the sieving time was 5 minutes. At 25 ° C. and relative humidity. The passing rate of the sieve measured at 20% was 100% in the sieve having a mesh size of 2 mm. Among them, the powdered fat "TP-9" used in Example 1 below has a sieve passing rate of 100% even in a 35 mesh sieve measured by the above method at 25 ° C. and 20% relative humidity. It was. The edible powder used in each of the following examples had a water content of 30% or less.
  • Example 1 (First step) The batter liquid used had the following composition (batter liquid composition: 130 parts of water, 81.9 parts of cake flour, 10.0 parts of palm oil, and other additives (seasonings, emulsifiers, colorants, etc.). 8.1 copies). This batter liquid was supplied to the bottom surface portion 11a of each food material accommodating recess of the tray 10 shown in FIG. 1 in the range of 10 to 30 parts by mass with respect to 100 parts by mass of the whiteleg shrimp used in the second step to obtain a pooled liquid 52.
  • batter liquid composition 130 parts of water, 81.9 parts of cake flour, 10.0 parts of palm oil, and other additives (seasonings, emulsifiers, colorants, etc.). 8.1 copies).
  • This batter liquid was supplied to the bottom surface portion 11a of each food material accommodating recess of the tray 10 shown in FIG. 1 in the range of 10 to 30 parts by mass with respect to 100 parts by mass of the whiteleg shrimp used in the second step to obtain a pooled liquid 52.
  • the surface of the oil butterfly ingredient was dusted with 5 parts per 100 parts of the ingredient.
  • the ingredients with the dusting powder are immersed in the batter liquid, and 30 parts of the batter liquid is adhered to the outer surface of the ingredients with respect to 100 parts of the ingredients, and the outer surface of the ingredients dusted with the dusting powder is attached.
  • a covering portion 51 for continuously covering the above was formed.
  • the above-mentioned mixed powder was sprinkled as an edible powder on the entire outer surface of the covering portion 51 covering the oiling tool, and 32 parts of the mixed powder was attached to the outer surface of the covering portion 51 with respect to 100 parts of the ingredient. In that state, it was frozen at ⁇ 30 ° C.
  • the shrimp 50 with the covering portion 51 obtained in the second step was arranged in the food material accommodating recess 11 in which the reservoir 52 was arranged in the bottom surface in the first step in the above-described manner, and frozen at ⁇ 25 ° C.
  • the container-filled frozen food 55 for oil butterfly of Example 1 was obtained.
  • Frozen food 25 in the container-filled frozen food 55 for oil butterfly 1 day after freezing is fried in a frozen state with frying oil (mixed oil of soybean oil and rapeseed oil) at 170 ° C. for 3 minutes to obtain the oil butterfly food 100 of Example 1. It was. The photograph is shown in FIG. As shown in FIG. 10, the obtained oil syrup food 100 had a sufficiently voluminous appearance. In addition, the obtained oil-rich food had a good texture of clothes and ingredients.
  • Example 2 Further, the type of the tray was changed to the one shown in FIG. 7, and the frozen food for oil syrup 25'and the oil syrup food 100' were obtained in the same manner.
  • the obtained frozen foods for oil shavings 25'and oil sardine foods 100' are shown in FIGS. 11 (a) and 11 (b), respectively.
  • the present invention provides a frozen oil-boiled food that can obtain an oil-boiled food having a voluminous appearance even when it is non-oil-free and uses a batter solution and does not use bread crumbs.
  • the present invention also provides a method for producing a frozen oil syrup, which can efficiently produce the frozen oil syrup of the present invention in a short process.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Zoology (AREA)
  • Marine Sciences & Fisheries (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Evolutionary Biology (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Seeds, Soups, And Other Foods (AREA)

Abstract

The present invention addresses the problem of providing a frozen food for deep frying capable of turning into a deep-fried food having a substantial visual appearance even though the food has not deep-fried and is to be prepared using a batter instead of bread crumb. The present invention includes ingredients for deep frying (50), a batter, and a container (10) that has an ingredient storage recess (11) capable of individually storing the ingredients for deep frying (50), the ingredient for deep frying (50) and the batter being stored in the ingredient storage recess (11). The batter includes a covering portion (51) covering the ingredient for deep frying, and a reservoir solution (52) that continues to the covering portion (51) and is held on a bottom surface (11a) of the ingredient storage recess (11).

Description

容器入り油ちょう用冷凍食品及びその製造方法並びに油ちょう用冷凍食品用トレーFrozen food for oil butterfly in a container, its manufacturing method, and tray for frozen food for oil butterfly
 本発明は、容器入り油ちょう用冷凍食品及びその製造方法に関する。また本発明は、油ちょう用冷凍食品用トレーに関し、特に油ちょう前の油ちょう用食材を冷凍した状態で収容する油ちょう用冷凍食品用トレーに関する。 The present invention relates to a frozen food for oil shavings in a container and a method for producing the same. The present invention also relates to a tray for frozen foods for oil shavings, and more particularly to a tray for frozen foods for oil shavings that stores foodstuffs for oil shavings before oiling in a frozen state.
 天ぷら等の油ちょう食品は、バッター液を油ちょう用食材表面に付着させて油ちょうするものである。食材を準備しバッター液を付着させる作業は手間がかかることから、近年、冷凍状態で保管され油ちょうするだけで喫食できる食品である油ちょう用冷凍食品が求められている。 Oil-boiled foods such as tempura are made by adhering batter liquid to the surface of oil-battered foods. Since the work of preparing the ingredients and adhering the batter liquid is time-consuming, in recent years, there has been a demand for frozen foods for oil shavings, which are foods that are stored in a frozen state and can be eaten only by oiling.
 油ちょう用冷凍食品を個別の食材収容凹部に収納する容器入りの冷凍食品が従来知られている。特許文献1には食材表面に粉末の衣材を付着させる容器入り油ちょう用食品が記載されており、特許文献2には、エビフライ用冷凍食品が個別に食材収容凹部に収容された容器(トレー)入り油ちょう用冷凍食品が記載されている。特許文献1及び2に記載されるように、従来容器入りの油ちょう用冷凍食品としては、未油ちょうの場合は空揚げ、コロッケ、フライなどの衣材が固形状であるものやパン粉を用いるものが一般的であった。
 バッター液を用い且つパン粉を用いない天ぷらは、ボリュームある外観で好まれるものであるが、未油ちょうの冷凍食品とするとバッター液が流れ落ちやすくボリュームある外観が得難い。このため天ぷら用の油ちょう用冷凍食品は、専ら特許文献3に記載のような油ちょう済み冷凍食品として提供されていた。
Frozen foods in containers for storing frozen foods for oil shavings in individual food storage recesses have been conventionally known. Patent Document 1 describes a food for oil shaving in a container in which powdered clothing material is adhered to the surface of the food, and Patent Document 2 describes a container (tray) in which frozen food for fried shrimp is individually stored in a food storage recess. ) Frozen foods for fried shrimp are listed. As described in Patent Documents 1 and 2, as the conventional frozen food for oil butterfly in a container, in the case of non-oil butterfly, batter such as fried food, croquette, and fried food is solid or bread crumbs are used. Was common.
Tempura that uses batter liquid and does not use bread crumbs is preferred because of its voluminous appearance, but it is difficult to obtain a voluminous appearance when using non-oiled frozen foods because the batter liquid easily flows off. Therefore, the frozen food for tempura has been provided exclusively as the frozen food for oiling as described in Patent Document 3.
 また、油ちょう前の油ちょう用食材として、例えば油ちょう前のエビを冷凍した状態で収容する、エビ用収納トレーやエビ材用トレーが知られている(例えば、特許文献2、特許文献4参照)。これらの油ちょう用冷凍食品用のトレーは、仕切壁によって仕切られた複数の縦長の食材収容凹部を備えており、各々の食材収容凹部に、油ちょう前のエビを冷凍した状態で各々収容するようになっている。 Further, as an ingredient for oiling before oiling, for example, a storage tray for shrimp and a tray for shrimp material that store shrimp before oiling in a frozen state are known (for example, Patent Document 2 and Patent Document 4). reference). These trays for frozen foods for oil pans are provided with a plurality of vertically long food storage recesses partitioned by a partition wall, and each of the food storage recesses stores the shrimp before the oil pan in a frozen state. It has become like.
 特許文献2や特許文献4に記載の油ちょう用冷凍食品用のトレーでは、冷凍した状態で収容されたエビが、搬送中の衝撃等によって食材収容凹部の内部で位置ずれすると、特に、殻及び背わたを取った身の部分と、取らずに残されたエビの腹節の一部である第6腹節の殻の部分との境目部分で破損したり、尾が取れたり傷付いたりするおそれがあることから、搬送中の衝撃等によって位置ずれしないように、各々の食材収容凹部の縦長方向の端部に係止部を設けて、この係止部に、第6腹節の殻の部分を挟み込むようにして係止させることによって、搬送中の位置ずれを抑制し、油ちょう用食材である油ちょう前のエビが、破損したり傷付いたりしないようにする工夫がなされている。 In the trays for frozen foods for oil shavings described in Patent Document 2 and Patent Document 4, when the shrimp stored in the frozen state is displaced inside the food storage recess due to an impact during transportation or the like, the shell and the shrimp are particularly contained. There is a risk of damage, tail removal or damage at the boundary between the body part with the back and the shell part of the 6th abdominal segment, which is a part of the shrimp abdominal segment left without removing it. Therefore, a locking portion is provided at the vertically long end of each food storage recess so that the position does not shift due to an impact during transportation, and the locking portion is the shell portion of the sixth abdominal segment. By locking the shrimp by sandwiching the shrimp, the position shift during transportation is suppressed, and the shrimp before the oil pan, which is a food for oil pan, is not damaged or damaged.
特開2010-029092号公報Japanese Unexamined Patent Publication No. 2010-029092 特開2010-030640号公報JP-A-2010-030640 特開2000-262249号公報Japanese Unexamined Patent Publication No. 2000-262249 特開2004-244080号公報Japanese Unexamined Patent Publication No. 2004-244080
 しかしながら、特許文献3に記載されたような油ちょう済みであって喫食時に再加熱する冷凍食品は、過加熱により食材や衣が硬くなったり水分量が低減したりする傾向にある。このため天ぷら等のバッター液を用い且つパン粉を用いない食品について、未油ちょうであってもボリュームある外観を呈する油ちょう食品を得ることができる油ちょう用冷凍食品が求められている。 However, frozen foods that have been oiled and are reheated at the time of eating as described in Patent Document 3 tend to have hardened foods and batter and reduced water content due to overheating. For this reason, for foods that use batter liquid such as tempura and do not use bread crumbs, there is a demand for frozen foods for oil shavings that can obtain oil sardine foods that exhibit a voluminous appearance even if they are not oily.
 また従来の油ちょう用冷凍食品用のトレーでは、各々の食材収容凹部の縦長方向の端部において、第6腹節の殻の部分を係止させることによってエビの位置ずれを防止するものであり、破損し易い、身の部分と第6腹節の殻の部分との境目部分の位置ずれについては、効果的に抑制することができるが、油ちょう用食材の全体の位置ずれを防止するには不十分である。このため、より確実に、食材収容凹部に収容された、冷凍された油ちょう前の油ちょう用食材の全体の位置ずれを防止できるようにする技術の開発が望まれており、またエビ以外のその他の冷凍された油ちょう前の油ちょう用食材についても、食材収容凹部に収容された状態で、位置ずれするのを効果的に防止できるようにする技術の開発が望まれている。 Further, in the conventional tray for frozen foods for oil shavings, the position of the shrimp is prevented from being displaced by locking the shell portion of the sixth abdominal segment at the vertically long end of each food storage recess. , The misalignment of the boundary between the body part and the shell part of the 6th abdominal segment, which is easily damaged, can be effectively suppressed, but to prevent the misalignment of the whole food for oiling. Is inadequate. For this reason, it is desired to develop a technique that can more reliably prevent the entire misalignment of the frozen food for oiling before the oiling, which is stored in the food storage recess, and other than shrimp. It is desired to develop a technique for effectively preventing misalignment of other frozen foodstuffs for oiling before oiling while they are stored in the food storage recess.
 本発明は油ちょう用食材と、バッター液と、油ちょう用食材を個別に収容可能な食材収容凹部を有する容器とを有し、前記油ちょう用食材と前記バッター液とが前記食材収容凹部に収容されており、且つ前記バッター液は、油ちょう用食材を被覆する被覆部と、該被覆部と連続し且つ該食材収容凹部の底面に保留された溜液とを有する、容器入り油ちょう用冷凍食品を提供するものである。 The present invention has a food material for oil butterfly, a batter liquid, and a container having a food material storage recess capable of individually storing the food material for oil butterfly, and the food material for oil butterfly and the batter liquid are placed in the food material storage recess. The batter liquid is contained, and the batter liquid is used for oil basins in a container, which has a coating portion for coating the foodstuff for oil shaving, and a reservoir liquid which is continuous with the coating portion and is retained on the bottom surface of the foodstuff storage recess. It provides frozen foods.
 前記容器は、前記食材収容凹部の底面における油ちょう用食材が位置する部分に複数の凹部又は連続的な線状の凹部を有しており、前記バッター液における前記溜液が当該凹部内に存在していることが好ましい。 The container has a plurality of recesses or continuous linear recesses in a portion of the bottom surface of the food storage recess where the oil-filled food is located, and the pool of the batter liquid is present in the recess. It is preferable to do so.
 前記容器は、油ちょう用食材を個別に収容可能な複数の食材収容凹部を有し、当該複数の食材収容凹部それぞれにおいて前記油ちょう用食材及び前記バッター液が収容されてなることが好ましい。 It is preferable that the container has a plurality of food material accommodating recesses capable of individually accommodating the oil syrup food material, and the oil sardine food material and the batter liquid are stored in each of the plurality of food material accommodating recesses.
 前記食材収容凹部は一方向に長い形状を有しており、当該形状の長手方向の一端部に前記油ちょう用食材の端部を側方から支持可能な一対の係止突壁を有することが好ましい。 The food material accommodating recess has a long shape in one direction, and has a pair of locking protrusions capable of laterally supporting the end portion of the oil filling food material at one end in the longitudinal direction of the shape. preferable.
 前記被覆部の表面にパン粉を除く食用粉末が付着していることが好ましい。 It is preferable that edible powder other than bread crumbs adheres to the surface of the covering portion.
 更に、本発明は、油ちょう用食材を個別に収容可能な食材収容凹部を有する容器において、当該食材収容凹部内にバッター液を入れる第1工程と、
 未加熱状態の油ちょう用食材の表面をバッター液で被覆する第2工程と、
 第1工程で得られたバッター液入りの食材収容凹部に、第2工程で得られたバッター液で被覆された前記油ちょう用食材を配置する第3工程と、
 第3工程で得られた食材収容凹部に収容されたバッター液及び油ちょう用食材を油ちょうせずに冷凍する工程と、を有する、油ちょう用冷凍食品の製造方法を提供するものである。
Further, the present invention comprises a first step of pouring a batter liquid into the foodstuff storage recess in a container having a food material storage recess that can individually store the foodstuff for oiling.
The second step of coating the surface of the unheated oil-boiled food with batter liquid, and
The third step of arranging the oil-filled foodstuff coated with the batter liquid obtained in the second step in the foodstuff storage recess containing the batter liquid obtained in the first step, and the third step.
The present invention provides a method for producing a frozen food for oil shaving, which comprises a step of freezing the batter liquid and the food for oil shavings stored in the food material storage recess obtained in the third step without oiling.
 本発明は更に上記製造方法により製造される油ちょう用冷凍食品を提供する。 The present invention further provides a frozen food for oil shavings produced by the above production method.
 更に本発明は、上記製造方法により製造された油ちょう用冷凍食品を冷凍状態のまま油ちょうする、油ちょう食品の製造方法を提供する。 Further, the present invention provides a method for producing an oil-boiled food, in which the frozen food for oil-boiled food produced by the above-mentioned production method is oiled in a frozen state.
 更に本発明は油ちょう前の油ちょう用食材を冷凍した状態で収容する、食材収容凹部を備える油ちょう用冷凍食品用トレーであって、前記油ちょう用食材は、小麦粉及び水を含むバッター液を表面に付着させ、次いで該バッター液が付着した外表面に、パン粉以外の食用粉末を付着させ、更に第2バッター液を付着させた状態で冷凍されるものとなっており、前記油ちょう用食材が収容される前記食材収容凹部の底面部に、前記第2バッター液による位置ずれ防止用のアンカー突部を冷凍状態の前記油ちょう用食材に形成させる、アンカー部形成凹部を備えている油ちょう用冷凍食品用トレーを提供する。 Further, the present invention is a tray for frozen foods for oils, which stores the foods for oils before oiling in a frozen state, and has a food storage recess. The foods for oils are a batter liquid containing flour and water. Is attached to the surface, then edible powder other than bread powder is attached to the outer surface to which the batter liquid is attached, and the food is frozen with the second batter liquid attached. An oil having an anchor portion forming recess on the bottom surface of the food storage recess in which the food is stored so that an anchor protrusion for preventing misalignment due to the second batter liquid is formed in the frozen food for oil basin. Provide frozen food trays for butterflies.
 そして、本発明の油ちょう用冷凍食品用トレーは、前記アンカー部形成凹部が、線状、網目状、点状、ドロップ状又はこれらを組み合わせた形状で、前記食材収容凹部の底面部に配置されて形成されていることが好ましい。 In the frozen food tray for oil shavings of the present invention, the anchor portion forming recess is arranged on the bottom surface of the food storage recess in a linear, mesh-like, dot-like, drop-like shape or a combination thereof. Is preferably formed.
 また、本発明の油ちょう用冷凍食品用トレーは、前記アンカー部形成凹部が、幅又は径が1.9~15.0mm、深さが1.5~3.5mmの凹部として形成されていることが好ましい。 Further, in the tray for frozen foods for oil shavings of the present invention, the anchor portion forming recess is formed as a recess having a width or diameter of 1.9 to 15.0 mm and a depth of 1.5 to 3.5 mm. Is preferable.
 さらに、本発明の油ちょう用冷凍食品用トレーは、前記食材収容凹部が、長手方向を平行に配置して並べた状態で、複数形成されていることが好ましい。 Further, in the tray for frozen foods for oil shavings of the present invention, it is preferable that a plurality of the food storage recesses are formed in a state of being arranged in parallel in the longitudinal direction.
 また、本発明は、上記の油ちょう用冷凍食品用トレーの前記食材収容凹部に、油ちょう前の前記油ちょう用食材が、冷凍した状態で収容されている冷凍食品用トレー製品であって、各々の前記食材収容凹部において、前記アンカー部形成凹部が形成された底面部に供給された前記第2バッター液と、該第2バッター液が供給された底面部に載置された、表面に前記バッター液及び前記食用粉末が付着している前記油ちょう用食材とが、一体となって冷凍された状態で収容されている冷凍食品用トレー製品を提供する。 Further, the present invention is a frozen food tray product in which the oil-filled foodstuff before the oil bowl is stored in a frozen state in the foodstuff storage recess of the oil-filled frozen food tray. In each of the foodstuff accommodating recesses, the second batter liquid supplied to the bottom surface portion on which the anchor portion forming recess is formed and the second batter liquid placed on the bottom surface portion to which the second batter liquid is supplied, said on the surface. Provided is a frozen food tray product in which the batter liquid and the oil-fed food to which the edible powder is attached are stored together in a frozen state.
 また、本発明の冷凍食品用トレー製品は、前記油ちょう用食材が、天ぷら用冷凍食品であることが好ましい。 Further, in the frozen food tray product of the present invention, it is preferable that the oil butterfly ingredient is a frozen food for tempura.
 さらに、本発明の冷凍食品用トレー製品は、前記油ちょう用食材が、魚介類、野菜類、果物類、海藻類、卵類、食肉又は加工食品であることが好ましい。 Further, in the frozen food tray product of the present invention, it is preferable that the foodstuff for oiling is seafood, vegetables, fruits, seaweeds, eggs, meat or processed foods.
図1は、本発明の好ましい一実施形態に係る容器(油ちょう用冷凍食品用トレー)の斜視図である。FIG. 1 is a perspective view of a container (tray for frozen food for oil shavings) according to a preferred embodiment of the present invention. 図2は、容器の食材収容凹部に、未油ちょうの油ちょう用食材が冷凍した状態で収容されている容器入り油ちょう用冷凍食品を説明する平面図である。FIG. 2 is a plan view illustrating a container-filled frozen food for oil shavings in which a non-oiled sardine food for oil shavings is stored in a frozen state in the food storage recess of the container. 図3は、図2の平面図について、A-Aに沿った拡大端面図である。FIG. 3 is an enlarged end view of the plan view of FIG. 2 along AA. 図4は、本発明の好ましい一実施形態に係る容器(油ちょう用冷凍食品用トレー)の平面図である。FIG. 4 is a plan view of a container (tray for frozen food for oil shavings) according to a preferred embodiment of the present invention. 図5は、図4の平面図について、A-Aに沿った拡大端面図である。FIG. 5 is an enlarged end view of the plan view of FIG. 4 along AA. 図6は、本発明の製造方法の第1工程の一例を示す模式図である。FIG. 6 is a schematic view showing an example of the first step of the manufacturing method of the present invention. 図7は、本発明の好ましい他の実施形態に係る容器(油ちょう用冷凍食品用トレー)の平面図である。FIG. 7 is a plan view of a container (tray for frozen food for oil shaving) according to another preferred embodiment of the present invention. 図8(a)は、他の実施形態に係る容器(油ちょう用冷凍食品用トレー)の食材収容凹部を拡大して示す平面図、図8(b)は、図8(a)のB-Bに沿った端面図、図8(c)は、図8(a)のC-Cに沿った端面図である。FIG. 8 (a) is an enlarged plan view showing the food storage recess of the container (tray for frozen food for oil butterfly) according to another embodiment, and FIG. 8 (b) is a plan view showing B- of FIG. 8 (a). The end view along B, FIG. 8 (c) is the end view along CC of FIG. 8 (a). 他の実施形態に係る食材収容凹部の底面部の形状を説明する略示斜視図である。It is a schematic perspective view explaining the shape of the bottom surface part of the foodstuff accommodating recess which concerns on another embodiment. 図10は、本発明の実施例1で得られた油ちょう食品を示す写真である。FIG. 10 is a photograph showing the oil-rich food obtained in Example 1 of the present invention. 図11(a)は、他の実施形態に係る容器(油ちょう用冷凍食品用トレー)から取り出された油ちょう用冷凍食品の、油ちょう前の状態を例示する写真、図11(b)は、油ちょうして得られた油ちょう食品を例示する写真である。FIG. 11 (a) is a photograph illustrating the state before oiling of the frozen food for oiling taken out from the container (tray for frozen food for oiling) according to another embodiment, FIG. 11B is , It is a photograph which illustrates the oil freezing food obtained by oil freezing.
 以下、本発明をその好ましい実施形態に基づき説明する。
 本発明における容器の一例として、図1及び図4に示すトレー10を挙げる。図2及び図3はこのトレー10において、複数の油ちょう用冷凍食品を収容してなる状態を示す図である。トレー10は本実施形態の容器入り油ちょう用冷凍食品55における容器の一例であり、且つ本実施形態の油ちょう用冷凍食品用トレーの一例である。
Hereinafter, the present invention will be described based on the preferred embodiment thereof.
As an example of the container in the present invention, the tray 10 shown in FIGS. 1 and 4 will be mentioned. 2 and 3 are views showing a state in which a plurality of frozen foods for oiling are stored in the tray 10. The tray 10 is an example of a container in the container-filled frozen food for oil shavings 55 of the present embodiment, and is an example of a tray for frozen foods for oil shavings of the present embodiment.
 図2及び図3に示すように、本実施形態の容器入り油ちょう用冷凍食品55は、油ちょう用食材50と、バッター液20と、油ちょう用食材50を個別に収容可能な食材収容凹部11を有する容器(トレー)10とを有する。「油ちょう用食材を個別に収納」とは、エビであれば一尾、さつまいもや切り身の魚であれば一切れといった、油ちょうされる食材の単位ごとに収納することを指す。本実施形態で用いる容器10は複数の食材収容凹部11を有しており、各食材収容凹部11それぞれが当該食材収容凹部11内に収容された食材50を有している。以下、本明細書において、単に「油ちょう用冷凍食品」という場合、各食材収容凹部に収容された個々の衣材付き食材を指し、「容器入り油ちょう用冷凍食品」という場合、容器とその容器における各食材収容凹部に収容された個々の衣材付き食材とを含むものを指す。 As shown in FIGS. 2 and 3, the container-filled frozen food 55 of the present embodiment has a food storage recess that can individually store the oil food 50, the batter liquid 20, and the oil food 50. It has a container (tray) 10 having 11. "Individual storage of ingredients for oiling" means storing each unit of ingredients to be oiled, such as one shrimp and a piece of sweet potato or fillet fish. The container 10 used in the present embodiment has a plurality of food material accommodating recesses 11, and each of the food material accommodating recesses 11 has a food material 50 housed in the food material accommodating recess 11. Hereinafter, in the present specification, the term "frozen food for oil shavings" simply refers to the individual foodstuffs with clothing contained in each food material storage recess, and the term "frozen food for oil shavings in a container" refers to the container and its portion. Refers to those containing individual foodstuffs with clothing stored in each foodstuff storage recess in the container.
 図2及び図3は食材50としてエビを用いた例であるが、本発明はこれに限定されない。食材50の例としては、魚介類、野菜類、果物類、海藻類、食肉、卵類又は加工食品が挙げられる。魚介類としては、魚類、貝類、エビ類、カニ類、タコ類、イカ類等が挙げられる。野菜類としては、ねぎ、オニオン、ごぼう、人参、かぼちゃ、ほうれん草、かぼちゃ、なす、シシトウ、アスパラガス、ピーマン、グリーンピース、コーン、れんこん、アボカド、さつまいも、じゃがいも、タラノメ、ウド、マイタケ、マツタケ、エノキ、シイタケ等が挙げられる。果物類としては、りんご、イチジク、バナナ、いちご、柿等が挙げられる。海藻類としては、ワカメ、ノリ、モズク、ヒジキ等が挙げられる。食肉としては、鶏肉のほか、牛肉や豚肉等の畜肉、クジラ肉等が挙げられる。加工食品としては、練り物、納豆、チーズ、菓子類等が挙げられる。食材50は、未加熱品であっても、加熱品であってもよい。 2 and 3 are examples of using shrimp as the food material 50, but the present invention is not limited to this. Examples of the food material 50 include seafood, vegetables, fruits, seaweeds, meat, eggs or processed foods. Examples of seafood include fish, shellfish, shrimp, crabs, octopus, squid and the like. Vegetables include onions, onions, gobos, carrots, pumpkins, spinach, pumpkins, eggplants, shiitake mushrooms, asparagus, peppers, green peas, corn, bricks, avocados, sweet potatoes, potatoes, taranome, udo, maitake mushrooms, matsutake mushrooms, and enoki mushrooms. , Shiitake mushrooms, etc. Examples of fruits include apples, figs, bananas, strawberries, and persimmons. Examples of seaweeds include wakame seaweed, seaweed, mozuku seaweed, and hijiki seaweed. Examples of meat include chicken, livestock meat such as beef and pork, and whale meat. Examples of processed foods include pastes, natto, cheese, and confectionery. The food material 50 may be an unheated product or a heated product.
 図1及び図4に示す本発明の好ましい一実施形態に係るトレー10は、油ちょう前の油ちょう用食材として、例えば油ちょう前のエビ50(図2及び図3参照)を、好ましくは天ぷら用冷凍食品として冷凍した状態で収容するトレーとなっている。本実施形態では、トレー10に収容されるエビ50は、殻と背わたを取って身の部分50aを露出させると共に、エビ50の腹節の一部である第6腹節の殻の部分50bと尾の部分50cとを、残した状態で収容されるようになっており、また冷凍時のバッター液の流れ落ちを防止することで、天ぷら様の外観を有し、衣や具材(油ちょう用食材)の食感の良好な油ちょう食品が得られるようにすることを目的として、具材の表面を被覆する小麦粉及び水を含むバッター層51に、パン粉以外の食用粉末を付着させた状態で収容されており、且つ天ぷら様のボリューム感のある外観が一層得やすくなるように、表面を被覆するバッター層の外表面に、更に第2バッター液52を付着させた状態で、冷凍されるようになっている。
 本実施形態のトレー10は、表面を被覆するバッター層の外表面に更に付着される第2バッター液52を利用して、冷凍された状態で収容された、油ちょう前の油ちょう用冷凍食品25の全体が、位置ずれするのを効果的に防止して、品質の良好なエビの油ちょう用冷凍食品を得ることが出来るようにする機能を備えている。
The tray 10 according to a preferred embodiment of the present invention shown in FIGS. 1 and 4 contains, for example, shrimp 50 before oiling (see FIGS. 2 and 3), preferably tempura, as a food for oiling before oiling. It is a tray that is stored in a frozen state as frozen food for use. In the present embodiment, the shrimp 50 housed in the tray 10 is exposed to the body portion 50a by removing the shell and the back, and also with the shell portion 50b of the sixth abdominal segment, which is a part of the abdominal segment of the shrimp 50. The tail part 50c is accommodated in a left state, and by preventing the batter liquid from flowing down during freezing, it has a tempura-like appearance, and is used for clothing and ingredients (for oil sardines). In order to obtain a tempura food with a good texture of the food material), an edible powder other than bread crumbs is attached to the batter layer 51 containing wheat flour and water that covers the surface of the ingredients. Frozen with the second batter liquid 52 further attached to the outer surface of the batter layer covering the surface so that it is contained and a tempura-like voluminous appearance can be obtained more easily. It has become.
The tray 10 of the present embodiment is a frozen food for oiling before oiling, which is stored in a frozen state by utilizing the second batter liquid 52 further adhering to the outer surface of the batter layer covering the surface. The whole of 25 has a function of effectively preventing misalignment and making it possible to obtain a good quality frozen food for oiling shrimp.
 食材収容凹部11の形状は食材50の形状に対応したものとなる。図1及び図4に示す例では、トレー10は複数の食材収容凹部11を有する収容部14を上面側に備えている。トレー10の材質としては、ポリエチレン(PE)、ポリプロピレン(PP)、発泡スチレンシート(PSP)、ポリエチレンテレフタレート(PET)等の合成樹脂が挙げられる。トレー10は合成樹脂の射出成型品とすることが製造容易性等の点で好ましい。トレー10は、図4に示す例では、短辺方向の縦幅が140~450mm程度、長辺方向の横幅が200~600mm程度の大きさの、横長の矩形状の平面形状を備えている。図1及び図4に示す例では、一つのトレー10に複数形成されている食材収容凹部11は、一の方向に長い形状を有している。図1及び図4に示す例では、トレー10において、食材収容凹部11はその長手方向が平行になるように複数配置して並べられた状態で形成されている。 The shape of the food material accommodating recess 11 corresponds to the shape of the food material 50. In the example shown in FIGS. 1 and 4, the tray 10 is provided with a storage portion 14 having a plurality of food storage recesses 11 on the upper surface side. Examples of the material of the tray 10 include synthetic resins such as polyethylene (PE), polypropylene (PP), expanded styrene sheet (PSP), and polyethylene terephthalate (PET). It is preferable that the tray 10 is an injection-molded product made of synthetic resin in terms of ease of manufacture and the like. In the example shown in FIG. 4, the tray 10 has a horizontally long rectangular planar shape having a vertical width of about 140 to 450 mm in the short side direction and a horizontal width of about 200 to 600 mm in the long side direction. In the examples shown in FIGS. 1 and 4, a plurality of food storage recesses 11 formed in one tray 10 have a long shape in one direction. In the example shown in FIGS. 1 and 4, in the tray 10, a plurality of food storage recesses 11 are arranged and arranged so that their longitudinal directions are parallel to each other.
 更に詳細には、トレー10は、上面側に、矩形状の周縁部分に沿って設けられた周壁部10aによって周囲を囲まれると共に、当該周壁部10aの上端部よりも一段低く配置された収容部14を備えている。収容部14は、短辺方向と平行な区画壁13aによって中央部分が仕切られて、左右両側に一対(2箇所)の収容区画13を備えている。一対の収容区画13の各々には、複数(図1の例では6箇所)の食材収容凹部11が、長手方向をトレー10の長辺方向と平行に配置すると共に、仕切壁11bによって仕切られて、トレー10の短辺方向に並べた状態で、区画壁13aを挟んだ両側に対称に配置されて設けられている。 More specifically, the tray 10 is surrounded by a peripheral wall portion 10a provided along a rectangular peripheral edge portion on the upper surface side, and is arranged one step lower than the upper end portion of the peripheral wall portion 10a. It is equipped with 14. The accommodating portion 14 is provided with a pair (two locations) of accommodating compartments 13 on both the left and right sides, the central portion of which is partitioned by the partition wall 13a parallel to the short side direction. In each of the pair of storage compartments 13, a plurality of food storage recesses 11 (six places in the example of FIG. 1) are arranged in the longitudinal direction parallel to the long side direction of the tray 10 and are partitioned by a partition wall 11b. , The trays 10 are arranged symmetrically on both sides of the partition wall 13a in a state of being arranged in the short side direction.
 上述したように、本実施形態のトレー10は、好ましくは食材収容凹部11が、長手方向を平行に配置して並べた状態で複数(本実施形態では6箇所)形成された収容区画13を、一対備えている。一対の収容区画13は、区画壁13aを挟んだ両側に、対称に配置されて設けられており、これらの一対の収容区画13によって、トレー10は、全体として12箇所の食材収容凹部11を有する収容部14を、上面側に備えることになる。 As described above, the tray 10 of the present embodiment preferably has a plurality of storage compartments 13 (six locations in the present embodiment) in which the food storage recesses 11 are arranged in parallel in the longitudinal direction. It has a pair. The pair of storage compartments 13 are provided symmetrically on both sides of the compartment wall 13a, and the tray 10 has 12 food storage recesses 11 as a whole due to the pair of storage compartments 13. The accommodating portion 14 is provided on the upper surface side.
 各々の食材収容凹部11は、油ちょう前の食材50を収容するのに適した、例えば長手方向の長さが95~180mm程度、短手方向の横幅が33~50mm程度の大きさの、縦長の略矩形状の平面形状を備えると共に、例えば14~25mm程度の深さを備える凹部となっている。当該寸法は例えば油ちょう前の油ちょう用食材であるエビ50を収容するのに適したものとなっている。 Each of the foodstuff accommodating recesses 11 is vertically long, suitable for accommodating the foodstuff 50 before oiling, for example, having a length of about 95 to 180 mm in the longitudinal direction and a width of about 33 to 50 mm in the lateral direction. It has a substantially rectangular planar shape and is a recess having a depth of, for example, about 14 to 25 mm. The dimensions are suitable for accommodating, for example, shrimp 50, which is an ingredient for oiling before oiling.
 図3に示す通り、食材収容凹部11に収容された食材50の表面はバッター液60により被覆されている。食材50の表面を被覆するバッター液を被覆部51という。各油ちょう用冷凍食品は該被覆部51と連続し且つ該食材収容凹部11の底面部11aに保留された溜液52を有する。本明細書において「バッター液」及び「溜液」は、液状であることを必須とするのではなく、液状物を冷凍させた固体を含む。溜液は上述した第2のバッター液に相当する。 As shown in FIG. 3, the surface of the food material 50 housed in the food material storage recess 11 is covered with the batter liquid 60. The batter liquid that coats the surface of the food material 50 is called a covering portion 51. Each frozen food for oiling has a reservoir 52 which is continuous with the covering portion 51 and is retained in the bottom surface portion 11a of the foodstuff accommodating recess 11. In the present specification, the "batter liquid" and the "reservoir liquid" do not necessarily have to be in a liquid state, but include a solid in which a liquid material is frozen. The pooled liquid corresponds to the second batter liquid described above.
 図2及び図3に示すように、被覆部51は、食材50の表面を連続的に被覆していることが、食材50の水分量の低下の抑制の点から好ましい。連続的に被覆するとは、面的な広がりをもって被覆することを意味する。例えば、食材50の表面に沿う方向によって被覆が断続的となる場合、具体的には線状、点状、ドロップ状、網目状等となる付着の態様は、連続的に被覆する場合に含まれない。容器入り油ちょう用冷凍食品55を平面視したときに、食材50表面における被覆部51により被覆された部分の面積は70%以上であることが好ましく、80%以上であることがより好ましく、90%以上であることが特に好ましい。ただし、油ちょう用食材50がエビの場合、前記の食用粉末が付着していない部分の広さは、エビの体表面のうち殻に被覆された部分及び尾を除いて評価する。 As shown in FIGS. 2 and 3, it is preferable that the covering portion 51 continuously covers the surface of the food material 50 from the viewpoint of suppressing a decrease in the water content of the food material 50. Continuously covering means covering with a surface spread. For example, when the coating is intermittent depending on the direction along the surface of the food material 50, specifically, the aspect of adhesion such as linear, dot-like, drop-like, mesh-like, etc. is included in the case of continuous coating. Absent. When the frozen food 55 for oil shavings in a container is viewed in a plan view, the area of the portion covered by the covering portion 51 on the surface of the food material 50 is preferably 70% or more, more preferably 80% or more, and 90%. % Or more is particularly preferable. However, when the oil-boiled food material 50 is shrimp, the size of the portion to which the edible powder is not attached is evaluated excluding the portion of the body surface of the shrimp covered with the shell and the tail.
 溜液52は、トレー10における食材収容凹部11の底面部11aに保留された状態で冷凍されている。溜液52が食材50の被覆部51と連続しているとは、被覆部51と溜液52とが一体になっているか又は連結した状態を指す。溜液52が食材50の被覆部51と連続しているため、冷凍状態で油ちょう用冷凍食品25をトレー10から取り出す際に被覆部51及び溜液52との結合状態を維持して取り出すことができる。溜液52と被覆部51とを構成するバッター液の組成は同一であってもよく、異なっていてもよい。 The pool liquid 52 is frozen in a state of being held in the bottom surface portion 11a of the food material storage recess 11 in the tray 10. The fact that the pooled liquid 52 is continuous with the covering portion 51 of the food material 50 means a state in which the covering portion 51 and the pooled liquid 52 are integrated or connected. Since the pooled liquid 52 is continuous with the covering portion 51 of the food material 50, when the frozen food 25 for oiling is taken out from the tray 10 in the frozen state, it is taken out while maintaining the bonded state with the covering portion 51 and the pooled liquid 52. Can be done. The composition of the batter liquid constituting the pool liquid 52 and the covering portion 51 may be the same or different.
 バッター液を用いるもののフライやコロッケとは異なりパン粉を付着しない天ぷら等の食品を冷凍食品とする場合、製造時にバッター液の流れ落ちが起こる。このため、食材をバッター液で被覆するだけでは、得られる油ちょう食品のボリュームを十分なものとすることは難しい。これに対し、本発明では、容器内の食材収容凹部11において溜液52を保留させ、この溜液52と被覆部51とを連続させることで、ボリュームのある外観(好ましくはいわゆる“花が咲いた”といわれる天ぷら様のボリュームのある外観)を有する油ちょう食品を容易に得ることができる。特にバッター液で被覆した食材50を容器上に戴置すると、場合によっては食材50の重さにより容器の底面部と食材50との間のバッター液部分が薄くなり、油ちょう時に割れやすくなる。これに対し、本発明ではバッター液を底面部11aに保留させることにより上記の現象を防止しやすく油ちょう時の衣の割れを防止しやすい。 Unlike fried foods and croquettes, which use breading liquid, when foods such as tempura to which bread crumbs do not adhere are used as frozen foods, the breading liquid will run off during manufacturing. For this reason, it is difficult to make the volume of the obtained oil-fed food sufficient by simply covering the food with the batter liquid. On the other hand, in the present invention, the reservoir 52 is held in the food storage recess 11 in the container, and the reservoir 52 and the covering portion 51 are made continuous, so that the appearance is voluminous (preferably so-called "flowers bloom". It is possible to easily obtain an oil container having a tempura-like voluminous appearance called "ta". In particular, when the food material 50 coated with the batter liquid is placed on the container, the batter liquid portion between the bottom surface of the container and the food material 50 becomes thin due to the weight of the food material 50 in some cases, and the food material 50 is easily cracked during oiling. On the other hand, in the present invention, by holding the batter liquid on the bottom surface portion 11a, the above phenomenon can be easily prevented and the batter can be easily prevented from cracking during oiling.
 本実施形態では、トレー10に収容される油ちょう前の油ちょう用食材であるエビ50(図2及び図3参照)は、上述のように、殻と背わたを取って身の部分50aを露出させると共に、エビ50の腹節の一部である第6腹節の殻の部分50bと尾の部分50cとを、残した状態で収容されるようになっている。またエビ50は、例えば特願2018-229672に記載されるように、小麦粉及び水を含むバッター液からなる被覆部51を身の部分50aの表面に付着させ、次いでバッター液51が付着した外表面に、パン粉以外の食用粉末を付着させ、更に第2バッター液からなる溜液52(図3及び図6参照)を付着させた状態で、冷凍されるものとなっている。 In the present embodiment, the shrimp 50 (see FIGS. 2 and 3), which is a pre-oiling food ingredient stored in the tray 10, has a shell and a back to expose the body portion 50a as described above. At the same time, the shell portion 50b and the tail portion 50c of the sixth abdominal segment, which are a part of the abdominal segment of the shrimp 50, are accommodated in a remaining state. Further, as described in Japanese Patent Application No. 2018-229672, for example, the shrimp 50 has a coating portion 51 made of a batter liquid containing wheat flour and water adhered to the surface of the body portion 50a, and then the outer surface to which the batter liquid 51 is attached. An edible powder other than bread crumbs is attached to the batter, and a distillate 52 (see FIGS. 3 and 6) made of a second batter liquid is attached to the product, and the batter is frozen.
 図1及び図4に示すように、トレー10は、食材収容凹部11の底面部11aにおける油ちょう用食材が位置する部分に複数の凹部12を有しており、溜液52は凹部12内に存在している。本明細書において単に凹部という場合、食材収容凹部の底面部に形成される凹部を指し食材収容凹部と区別される。凹部12内に存在する溜液52は、油ちょう用冷凍食品から得られる油ちょう食品の衣材の表面の凸部を形成する。凹部12は、食材収容凹部11の底面部11aに分散配置されて形成されていることが天ぷら様の外観及び食感を得やすい点及びアンカー効果が得やすい点から好ましい。凹部12が複数存在する場合、溜液52は、全ての凹部12内に存在していてもよく、一部の凹部12内のみに存在していてもよい。本実施形態において、凹部12は、エビ50(図2参照)が収容される食材収容凹部11の底面部11aに、溜液52(図3及び図6参照)による位置ずれ防止用のアンカー突部53(図11(a)参照)を冷凍状態の冷凍食品25に形成させる、アンカー部形成凹部である。 As shown in FIGS. 1 and 4, the tray 10 has a plurality of recesses 12 in the bottom portion 11a of the food storage recess 11 where the oil-filled food is located, and the pooled liquid 52 is contained in the recess 12. Existing. In the present specification, the term "recess" simply refers to a recess formed on the bottom surface of the food storage recess and is distinguished from the food storage recess. The distillate 52 existing in the concave portion 12 forms a convex portion on the surface of the batter material of the oil sardine food obtained from the oil syrup frozen food. It is preferable that the recesses 12 are dispersedly arranged on the bottom surface 11a of the food storage recess 11 from the viewpoints that a tempura-like appearance and texture can be easily obtained and an anchor effect can be easily obtained. When a plurality of recesses 12 are present, the reservoir 52 may be present in all the recesses 12 or only in some of the recesses 12. In the present embodiment, the recess 12 is an anchor protrusion for preventing misalignment due to the pooled liquid 52 (see FIGS. 3 and 6) on the bottom surface 11a of the food storage recess 11 in which the shrimp 50 (see FIG. 2) is stored. 53 (see FIG. 11A) is an anchor portion forming recess for forming the frozen food 25 in a frozen state.
 凹部12は、トレー10の平面視において、例えば線状、網目状、点状、ドロップ状、不定形状又はこれらを組み合わせた形状を有していることが好ましく、線状、網目状、点状、ドロップ状、又はこれらを組み合わせた形状を有していることが得られる油ちょう食品のボリューム感に優れる点、天ぷら様の外観を得やすい点でより好ましい。線状としては、直線状、曲線状のいずれであってもよく、連続線状であっても不連続線状であってもよい。線状には後述する短冊状も含まれる。ドロップ状とは、線状よりは短く、点状よりも長い形状を指す。図1及び図4に示す例では、凹部12は、点状、ドロップ状、円形状、又はオーバル状の凹部となっている。なお凹部12は必ずしも複数存在する必要はない。例えば凹部12は、くねくねした曲線状や網目状などの連続的な線状の凹部であって底面部11a全体に亘って形成されていることにより凹部12を一つとカウントされるものであってもよい。 In the plan view of the tray 10, the recess 12 preferably has, for example, a linear shape, a mesh shape, a dot shape, a drop shape, an indefinite shape, or a combination thereof, and the recess 12 has a linear shape, a mesh shape, a dot shape, or a shape obtained by combining these. It is more preferable that it has a drop shape or a shape in which these are combined, which is excellent in the volume feeling of the oily food, and that it is easy to obtain a tempura-like appearance. The linear shape may be either a straight line or a curved line, and may be a continuous linear shape or a discontinuous linear shape. The linear shape also includes a strip shape described later. The drop shape refers to a shape that is shorter than a linear shape and longer than a dot shape. In the examples shown in FIGS. 1 and 4, the recess 12 is a point-shaped, drop-shaped, circular, or oval-shaped recess. It should be noted that the plurality of recesses 12 do not necessarily have to exist. For example, the recess 12 is a continuous linear recess such as a wavy curve or a mesh, and is formed over the entire bottom surface portion 11a, so that the recess 12 is counted as one. Good.
 溜液52が存在する凹部12を設け且つ溜液52を被覆部51と連続させることにより、ボリュームに優れた油ちょう食品の外観及び食感がより一層容易に得られるほか、冷凍した溜液52がアンカー突部を構成し、油ちょう用冷凍食品25が搬送中に容器10内で位置ずれを生じることが防止される点で好ましい。本実施形態において、凹部12は、幅又は径Bが1.9~15.0mm、深さDが1.5~3.5mmの凹部として形成されていることが好ましい(図5参照)。この範囲であることによって、凹部12において形成される冷凍時の溜液52によるアンカー突部53を介した位置ずれ防止機能を確実に発揮させることができる。またこれによって、衣に厚みを付けた場合でも、輸送中や保管中の衣の割れを防止したり、油ちょう後の衣の割れを防止したり、油ちょう後の衣の見栄えを改善したりすることが容易になる。また凹部12の深さが一定以上であることは、油ちょう用食材50を食材収容凹部11で静置させる効果に優れるため好ましく、一定以下であることは、凹部12で形成されるアンカー突部53が破損しがたくなるため好ましい。ここで凹部12の幅又は径Bは、トレー10の平面視形状において凹部12が円形の場合はその直径であり、トレー10の平面視形状において凹部12が長手方向を有する形状である場合は、その長手方向と直交する方向の幅であり、円形でもなく長手方向を有する形状でもない場合は、その面積を円の面積に換算した際の円の直径である。前記の幅Bは、トレー10の平面視形状において前記の幅が、一つの凹部12において、長手方向に沿って前記の幅が異なる場合、一つの凹部12における最大幅を指す。前記の幅又は径B及び深さDはそれぞれ複数の凹部12において同じであってもよく異なっていてもよい。前記の幅又は径B及び深さDが複数の凹部12において異なる場合、トレー10に存在する全ての凹部12の平均値が上記範囲内であることが好ましい。前記のアンカー突部を介した位置ずれ防止機能並びにボリューム感に優れた外観及び食感の点から、全ての凹部12における幅又は径Bが1.9~15.0mmの範囲内であることが特に好ましく、深さDが1.5~3.5mmの範囲内であることが特に好ましい。幅又は径Bは例えば5.0~8.0mmであってもよい。本実施形態において、1つの食材収容凹部11に凹部12が複数存在する場合、1つの食材収容凹部11中における凹部の数は7個以上30個以下であることがアンカー効果や外観の点で好ましく、8個以上25個以下であることがより好ましく、9個以上20個以下であることがより好ましい。 By providing the recess 12 in which the pooled liquid 52 is present and connecting the pooled liquid 52 with the covering portion 51, the appearance and texture of the oily food having excellent volume can be obtained more easily, and the frozen pooled liquid 52 can be obtained more easily. Is preferable because it constitutes an anchor protrusion and prevents the frozen food 25 for oiling from being displaced in the container 10 during transportation. In the present embodiment, the recess 12 is preferably formed as a recess having a width or diameter B of 1.9 to 15.0 mm and a depth D of 1.5 to 3.5 mm (see FIG. 5). Within this range, the function of preventing misalignment via the anchor protrusion 53 due to the pooled liquid 52 formed in the recess 12 during freezing can be reliably exerted. This also prevents the batter from cracking during transportation and storage, prevents the batter from cracking after oiling, and improves the appearance of the batter after oiling, even when the batter is thickened. It will be easier to do. Further, it is preferable that the depth of the recess 12 is at least a certain level because it is excellent in the effect of allowing the food ingredient 50 for oiling to stand still in the food storage recess 11, and it is preferable that the depth is below a certain level because the anchor protrusion formed by the recess 12 is formed. This is preferable because 53 is less likely to be damaged. Here, the width or diameter B of the recess 12 is the diameter when the recess 12 is circular in the plan view shape of the tray 10, and when the recess 12 has a longitudinal direction in the plan view shape of the tray 10. It is the width in the direction orthogonal to the longitudinal direction, and when it is neither a circle nor a shape having a longitudinal direction, it is the diameter of the circle when the area is converted into the area of the circle. The width B refers to the maximum width in one recess 12 when the width differs in the longitudinal direction in one recess 12 in the plan view shape of the tray 10. The width or diameter B and the depth D may be the same or different in each of the plurality of recesses 12. When the width or diameter B and the depth D are different in the plurality of recesses 12, it is preferable that the average value of all the recesses 12 existing in the tray 10 is within the above range. The width or diameter B of all the recesses 12 should be within the range of 1.9 to 15.0 mm from the viewpoint of the function of preventing misalignment via the anchor protrusion and the appearance and texture excellent in volume. It is particularly preferable that the depth D is in the range of 1.5 to 3.5 mm. The width or diameter B may be, for example, 5.0 to 8.0 mm. In the present embodiment, when a plurality of recesses 12 are present in one food storage recess 11, the number of recesses in one food storage recess 11 is preferably 7 or more and 30 or less in terms of anchor effect and appearance. , 8 or more and 25 or less, and more preferably 9 or more and 20 or less.
 ボリューム感のある外観を得る点、及びアンカー効果が高い点から、複数の凹部12は全て同じ平面視形状を有するのではなく、複数種の平面視形状を組み合わせた形状を有することが好ましい。複数種の平面視形状を組み合わせた例として、図4では円形の点状とそれよりも細長いドロップ状の形状を組み合わせているが、これに限定されず、線状と点状又はドロップ状との組み合わせ等適宜の組み合わせが可能である。また凹部12が線状やドロップ状等の一方向に長い形状である場合、当該形状を有する各凹部12のトレー10の平面視における長手方向は一致していてもよく、異なっていてもよい。図4に示す形態ではドロップ状の凹部12における平面視における長手方向は一致しておらず、これにより得られる油ちょう食品の外観を、自然な立体感を有するものとすることができる。例えば、一の食材収容凹部11が複数の凹部12を有する場合において、複数の凹部12のうち、平面視における面積が最も広い凹部12の面積をS1とし、最も面積が狭い凹部12の面積をS2とした場合に、S1/S2の比率は1.0以上、特に1.2以上12以下であることが、自然の立体感の点で好ましく、1.8以上6以下であることがより好ましい。また複数の凹部12のうち複数が長手方向を有する平面視形状を有する場合、それぞれの凹部12の長手方向は同じであってもよく異なってもよい。 From the viewpoint of obtaining a voluminous appearance and having a high anchoring effect, it is preferable that the plurality of recesses 12 do not all have the same plan view shape, but have a shape in which a plurality of types of plan view shapes are combined. As an example of combining a plurality of types of plan view shapes, in FIG. 4, a circular dot shape and a drop shape elongated longer than the circular dot shape are combined, but the present invention is not limited to this, and a linear shape and a dot shape or a drop shape are used. Appropriate combinations such as combinations are possible. When the recess 12 has a shape long in one direction such as a linear shape or a drop shape, the longitudinal directions of the trays 10 of the recesses 12 having the shape may be the same or different in the plan view. In the form shown in FIG. 4, the longitudinal directions of the drop-shaped recesses 12 in the plan view do not match, and the appearance of the oily food obtained thereby can be given a natural three-dimensional effect. For example, when one food storage recess 11 has a plurality of recesses 12, the area of the recess 12 having the largest area in a plan view is S1 and the area of the recess 12 having the smallest area is S2. In the case of, the ratio of S1 / S2 is preferably 1.0 or more, particularly 1.2 or more and 12 or less, and more preferably 1.8 or more and 6 or less from the viewpoint of natural three-dimensional effect. Further, when a plurality of the plurality of recesses 12 have a plan view shape having a longitudinal direction, the longitudinal directions of the respective recesses 12 may be the same or different.
 更に一の食材収容凹部11が複数の凹部12を有する場合において、複数の凹部12における深さが異なることが、油ちょう食品の外観を自然な立体感を有するものとすることができる点で好ましく、面積及び深さがいずれも異なる複数の凹部12を有することがより好ましい。例えば食材収容凹部11は、一の凹部12に対し、面積及び深さがいずれも小さな別の凹部12を有していてもよいし、面積が大きい一方で深さは小さな別の凹部12を有していてもよい。一の食材収容凹部11が複数の凹部12を有する場合において、複数の凹部12のうち最も深い凹部12の深さをD1とし、最も浅い凹部12の深さをD2とした場合に、D1/D2の比率は1.0以上であり、1.1以上8以下であることが、自然の立体感の点で好ましく、1.2以上6以下であることがより好ましい。なお、後述するように、一の凹部12の底面に凹凸が存在して深さが一定でない場合、此処でいう深さとは当該凹部12の最大の深さを指す。 Further, when one food storage recess 11 has a plurality of recesses 12, it is preferable that the depths of the plurality of recesses 12 are different from each other in that the appearance of the oily food can be given a natural three-dimensional effect. It is more preferable to have a plurality of recesses 12 having different areas and depths. For example, the food storage recess 11 may have another recess 12 having a small area and a small depth with respect to one recess 12, or has another recess 12 having a large area but a small depth. You may be doing it. When one food storage recess 11 has a plurality of recesses 12, the depth of the deepest recess 12 among the plurality of recesses 12 is D1, and the depth of the shallowest recess 12 is D2, D1 / D2. The ratio of is 1.0 or more, preferably 1.1 or more and 8 or less, preferably from the viewpoint of natural three-dimensional effect, and more preferably 1.2 or more and 6 or less. As will be described later, when the bottom surface of one recess 12 has irregularities and the depth is not constant, the depth here means the maximum depth of the recess 12.
 図3に示す通り、凹部12は、トレー10の側面視において、下方に向けて窄んだ形状を有していることが好ましい。具体的にはトレー10の側面視において、凹部12はその基部12bからその最底部12aに亘る少なくとも一部が幅狭になる(図3の例でいうとX方向長さが小さくなる)形状を有している。一方で凹部12はその基部12bからその最底部12aに向かうにつれて、幅広となる部分は有しないことが好ましい。凹部12はその内面が曲面を有することが油ちょう食品の外観における自然な立体感の点で好ましい。 As shown in FIG. 3, it is preferable that the recess 12 has a shape that is narrowed downward when viewed from the side of the tray 10. Specifically, in the side view of the tray 10, the recess 12 has a shape in which at least a part extending from the base portion 12b to the bottom portion 12a thereof is narrowed (the length in the X direction becomes smaller in the example of FIG. 3). Have. On the other hand, it is preferable that the recess 12 does not have a portion that becomes wider from the base portion 12b toward the bottom portion 12a. It is preferable that the inner surface of the recess 12 has a curved surface from the viewpoint of a natural three-dimensional appearance in the appearance of oily food.
 図4に示す通り、凹部12は、トレー10を平面視したときに、食材収容凹部11の底面部11aにおける油ちょう用食材が位置する部分に形成されている。食材収容凹部11の幅方向(図3のX方向)又はそれと直交する長手方向において、凹部12は、底面部11aの中央部分に形成されており、底面部11aにおける前記中央部分の両側には、凹部12が形成されていない部分が存在してもよい。図4及び図5に示す例では凹部12は、底面部11aの幅方向の中央部分に形成されている。この場合、底面部11aにおける幅方向の長さL2に対する凹部12が形成された部分の長さLの割合(L/L)(図5参照)は0.10以上0.96以下が好ましい。ここでいう凹部12が形成された部分の長さとは、凹部12が形成された部分における両端間の長さをいい、幅方向において、凹部12間に凹部12が形成されていない部分が存在する場合、当該部分の長さを含むものである。なお、L/Lが食材収容凹部11の長手方向に沿って異なる場合、上記L/Lの平均値が上記範囲内であることが好ましく、食材収容凹部11の長手方向の全体に亘り、L/Lが上記範囲内であることが特に好ましい。食材収容凹部11の長手方向において、凹部12は、底面部11aの中央部分に形成されている場合も底面部の長手方向の長さにおける凹部が形成されていない部分の長さの割合は、0.10以上0.96以下の範囲内であることが好ましい。
 なお、図4に示す例において食材収容凹部11の底面部11aにおける凹部12以外の部分は連続した平坦面に形成されているが、これに限定されない。
As shown in FIG. 4, the recess 12 is formed in a portion of the bottom surface portion 11a of the food storage recess 11 where the oil-filled food is located when the tray 10 is viewed in a plan view. In the width direction of the food storage recess 11 (X direction in FIG. 3) or the longitudinal direction orthogonal to the width direction, the recess 12 is formed in the central portion of the bottom surface portion 11a, and the recesses 12 are formed on both sides of the central portion of the bottom surface portion 11a. There may be a portion where the recess 12 is not formed. In the example shown in FIGS. 4 and 5, the recess 12 is formed in the central portion of the bottom surface portion 11a in the width direction. In this case, the ratio (L 1 / L 2 ) of the length L 1 of the portion where the recess 12 is formed to the length L 2 in the width direction of the bottom surface portion 11a (see FIG. 5) is 0.10 or more and 0.96 or less. preferable. The length of the portion where the recess 12 is formed here means the length between both ends of the portion where the recess 12 is formed, and there is a portion where the recess 12 is not formed between the recesses 12 in the width direction. If so, it includes the length of the portion. When L 1 / L 2 is different along the longitudinal direction of the food storage recess 11, it is preferable that the average value of L 1 / L 2 is within the above range, and the entire length of the food storage recess 11 is covered. It is particularly preferable that L 1 / L 2 is within the above range. In the longitudinal direction of the food storage recess 11, even when the recess 12 is formed in the central portion of the bottom surface portion 11a, the ratio of the length of the portion where the recess is not formed to the length of the bottom surface portion in the longitudinal direction is 0. It is preferably in the range of .10 or more and 0.96 or less.
In the example shown in FIG. 4, the portion of the bottom surface 11a of the food storage recess 11 other than the recess 12 is formed on a continuous flat surface, but the present invention is not limited to this.
 図3及び図5に示す通り、食材収容凹部11は、その長手方向と直交する断面視において下方に向けて窄んだ形状を有していることが、容器の強度を上げる点で好ましい。図5に示す例では、食材収容凹部11の底面部11aと、側面部11eとの接合角部分が、凹状湾曲面11fによって面取りされている。更に食材収容凹部11は、その長手方向に沿う断面視においても、同様に下方に向けて窄んだ形状であることが好ましい。凹部12は、好ましくは凹状湾曲面11fによって周囲を囲まれる内側領域において、底面部11aに分散配置されて形成されているか、或いは、後述する図8(c)のように周縁部分の平坦な枠状領域21bによって周囲を囲まれた、凹状に湾曲する内側凹状領域21cに設けられるよう形成されている。これによって、溜液52を付着させた油ちょう用冷凍食品25を油ちょうした際に、職人が手作業でバッター液を飛ばすことでいわゆる“花が咲いた”といわれる様なランダムなボリューム感のある外観に、より一層近づけることが可能になる。 As shown in FIGS. 3 and 5, it is preferable that the food storage recess 11 has a shape that is narrowed downward in a cross-sectional view orthogonal to the longitudinal direction thereof from the viewpoint of increasing the strength of the container. In the example shown in FIG. 5, the joint angle portion between the bottom surface portion 11a and the side surface portion 11e of the food storage recess 11 is chamfered by the concave curved surface 11f. Further, the food material accommodating recess 11 preferably has a shape narrowed downward in the cross-sectional view along the longitudinal direction thereof. The recess 12 is formed so as to be dispersedly arranged on the bottom surface portion 11a in an inner region preferably surrounded by a concave curved surface 11f, or a flat frame having a peripheral edge portion as shown in FIG. 8C described later. It is formed so as to be provided in a concavely curved inner concave region 21c surrounded by a concave region 21b. As a result, when the frozen food for oiling 25 to which the reservoir 52 is attached is oiled, the craftsman manually blows the batter liquid to create a so-called "flower bloom" with a random volume. It is possible to get closer to a certain appearance.
 図1及び図4に示す例では、各々の食材収容凹部11の区画壁13a側の端部に、食材収容凹部11と連続して、平面視において区画壁13aに近づくにつれ幅の狭くなる幅狭部11cが設けられている。幅狭部11cは、トレー10を食材収容凹部11の長手方向と直交する側方から見たときに、食材収容凹部11から離間する方向に向けて斜め上方に傾斜する部分を含んで設けられている。幅狭部11cを挟んだ両側には、一対の係止突壁11dが設けられている。幅狭部11cは、食材がエビである場合にはエビの第6腹節の殻の部分50bを載置させる殻部載置部となる。更に、幅狭部11c及び係止突壁11dが設けられた食材収容凹部11の区画壁13a側の端部と、当該区画壁13aとの間の領域は、食材収容凹部11の底面部11aよりも一段高くなった、平坦な尾部載置部15となっている。 In the examples shown in FIGS. 1 and 4, the width of each food storage recess 11 on the partition wall 13a side becomes narrower as it approaches the partition wall 13a in a plan view, continuous with the food storage recess 11. A portion 11c is provided. The narrow portion 11c is provided including a portion that inclines diagonally upward toward the direction away from the food storage recess 11 when the tray 10 is viewed from the side orthogonal to the longitudinal direction of the food storage recess 11. There is. A pair of locking protrusions 11d are provided on both sides of the narrow portion 11c. The narrow portion 11c serves as a shell portion mounting portion on which the shell portion 50b of the sixth abdominal segment of the shrimp is placed when the food material is shrimp. Further, the area between the end of the food storage recess 11 provided with the narrow portion 11c and the locking protrusion 11d on the partition wall 13a side and the partition wall 13a is from the bottom surface 11a of the food storage recess 11. It is also a flat tail mounting portion 15 that is one step higher.
 食材50がエビである場合、油ちょう前のエビ50は、背側を上方に配置し、身の部分50aを各々の食材収容凹部11に載置すると共に、第6腹節の殻の部分50bを、一対の係止突壁11dの間に係止させるようにして幅狭部11cに載置され、尾の部分50cを、扇状に広げて尾部載置部15に載置した状態で、トレー10に収容されて、容器入り油ちょう用冷凍食品55として製品化されることになる(図2参照)。係止突壁11dは油ちょう用食材50の端部を側方から支持可能に形成されている。このような状態は被覆部と溜液の接着面がずれないため、油ちょう前のエビ50の腹側においてバッター液が一層保留されやすく、ボリュームある外観が得やすい。 When the foodstuff 50 is a shrimp, the shrimp 50 before the oil pan has the back side arranged upward, the body part 50a is placed in each foodstuff storage recess 11, and the shell part 50b of the sixth abdominal segment is placed. Is placed on the narrow portion 11c so as to be locked between the pair of locking protrusions 11d, and the tail portion 50c is spread out in a fan shape and placed on the tail mounting portion 15. It will be housed in 10 and commercialized as a containered frozen food for oil lanterns 55 (see FIG. 2). The locking protrusion 11d is formed so that the end portion of the oil-filled food material 50 can be supported from the side. In such a state, since the adhesive surface between the covering portion and the accumulated liquid does not shift, the batter liquid is more likely to be retained on the ventral side of the shrimp 50 before oiling, and a voluminous appearance is easily obtained.
 本実施形態は以下の側面を有する。具体的には、本願出願人は、特願2018-229672において、冷凍時のバッター液の流れ落ちを防止することで、天ぷら様の外観を有し、衣や具材の食感が良好な油ちょう食品が得られるようにすることを目的として、油ちょう用具材の表面を被覆する小麦粉及び水を含むバッター層に、パン粉以外の食用粉末を付着させた油ちょう用冷凍食品を開示しており、また、油ちょう用具材の表面を被覆する食用粉末を付着させたバッター層の外表面に、更に第2バッター液を付着させることによって、天ぷら様のボリューム感のある外観が、一層得やすくなることを開示している。ここで第2バッター液は、食用粉末を付着させたバッター層により被覆された油ちょう用食材と、一体となって冷凍されるものである。本実施形態はこのような第2バッター液を利用して、食材収容凹部に収容された油ちょう用食材の位置ずれを防止できるようにするという側面を有する。 This embodiment has the following aspects. Specifically, in Japanese Patent Application No. 2018-229672, the applicant of the present application has a tempura-like appearance by preventing the batter liquid from flowing down during freezing, and has a good texture of clothes and ingredients. For the purpose of making foods available, we disclose frozen foods for tempura in which edible powders other than bread crumbs are attached to a batter layer containing wheat flour and water that coats the surface of the tempura ingredients. Further, by further adhering the second batter liquid to the outer surface of the batter layer to which the edible powder covering the surface of the oil batter is attached, it becomes easier to obtain a tempura-like voluminous appearance. Is disclosed. Here, the second batter liquid is frozen together with the oil batter food material coated with the batter layer to which the edible powder is attached. The present embodiment has an aspect that it is possible to prevent the misalignment of the oil-filled food material stored in the food material storage recess by using such a second batter liquid.
 すなわち、本実施形態によれば、油ちょう用食材であるエビ50は、バッター液(被覆部)51によるバッター層の外表面に、更に溜液52を付着させた状態で、冷凍されるものとなっており、トレー10は、エビ50が収容される食材収容凹部11の底面部11aに、溜液52による位置ずれ防止用のアンカー突部53を冷凍食品25に形成させる、アンカー部形成凹部12を備えている。これによって、本実施形態によれば、食材収容凹部11において冷凍されて固化した溜液52が、食材収容凹部11に強固に係止されて、位置ずれを防止するアンカー機能を発揮することになるので、食材収容凹部11に収容された冷凍食品25の全体が、食材収容凹部11で位置ずれするのを、アンカー機能により効果的に回避することが可能になって、品質の良好な油ちょう前の油ちょう用冷凍品を得ることが可能になる。 That is, according to the present embodiment, the shrimp 50, which is a food material for oiling, is frozen in a state where the pooled liquid 52 is further adhered to the outer surface of the batter layer by the batter liquid (coating portion) 51. The tray 10 has an anchor portion forming recess 12 in which an anchor protrusion 53 for preventing misalignment due to the accumulated liquid 52 is formed in the frozen food 25 in the bottom surface portion 11a of the food storage recess 11 in which the shrimp 50 is stored. It has. As a result, according to the present embodiment, the stored liquid 52 frozen and solidified in the food storage recess 11 is firmly locked to the food storage recess 11 and exerts an anchor function to prevent misalignment. Therefore, it is possible to effectively prevent the entire frozen food 25 housed in the food storage recess 11 from being displaced in the food storage recess 11 by the anchor function, and the oil basin of good quality can be prevented. It becomes possible to obtain frozen products for oil shavings.
 またこれによって、好ましく線状、点状、ドロップ状、円形状、又はオーバル状のアンカー部形成凹部12を介して溜液52を付着させた、油ちょう用冷凍食品を油ちょうした際に、油ちょう後の油ちょう用食材が、職人が手作業でバッター液を飛ばすことでいわゆる“花が咲いた”といわれる様なランダムなボリューム感のある外観を、一層得やすくなるようにすることが可能になる。 Further, as a result, when the frozen food for oiling, to which the accumulated liquid 52 is adhered through the anchor portion forming recess 12 which is preferably linear, dotted, drop-shaped, circular, or oval-shaped, is oiled. It is possible to make it easier for craftsmen to manually blow off the batter liquid to obtain a random, voluminous appearance that is so-called "flowers have bloomed". become.
 以上の通り、本実施形態のトレー10又は冷凍食品用トレー製品(容器入り冷凍食品)55によれば、溜液52を利用して、冷凍された状態で食材収容凹部11に収容された油ちょう前の油ちょう用冷凍食品25の全体が、食材収容凹部11で位置ずれするのを効果的に防止して、品質の良好な油ちょう前の油ちょう用冷凍品を得ることが可能になる。 As described above, according to the tray 10 or the frozen food tray product (frozen food in a container) 55 of the present embodiment, the oil pan stored in the food material storage recess 11 in a frozen state using the stored liquid 52. It is possible to effectively prevent the entire frozen food for oil shavings 25 from being misaligned in the food storage recess 11 to obtain a frozen product for oil shavings of good quality.
 また本発明では、冷凍食品用トレー製品(容器入り冷凍食品)55では、未油ちょうの食材50をバッター液で被覆した状態で位置連れや衣材の割れを防止した状態で収容できるので、冷凍食品用トレー製品(容器入り冷凍食品)55は、製造・輸送・保管を、油ちょう用食材50の詰め替えなしで、1個のトレー10で行うことが可能となり、詰め替え工程の削減、詰め替えによる油ちょう用食材の破損の防止、冷凍された油ちょう用食材品の溶解の防止、包装資材の削減等を図ることが可能になる。作業性をより一層高めるために、本実施形態では、表面にバッター液51及び食用粉末が付着されている油ちょう用食材であるエビ50は、予め冷凍された状態で、第2バッター液(溜液)52が供給された食材収容凹部11の底面部11aに載置されたものとなっていることが好ましい。 Further, in the present invention, the frozen food tray product (frozen food in a container) 55 can be stored in a state where the non-oiled food material 50 is covered with a batter solution and can be stored in a state where the position is prevented and the clothing material is not cracked. The food tray product (frozen food in a container) 55 can be manufactured, transported, and stored in one tray 10 without refilling the oil-filled food material 50, reducing the refilling process and refilling oil. It is possible to prevent damage to foodstuffs for butterflies, prevent melting of frozen foodstuffs for oily butterfly foods, and reduce packaging materials. In order to further improve workability, in the present embodiment, the batter liquid 51 and the shrimp 50, which is an oil-boiled food material to which the edible powder is adhered to the surface, are prepared in a pre-frozen state and the second batter liquid (reservoir). It is preferable that the liquid) 52 is placed on the bottom surface 11a of the food storage recess 11 to which the liquid) 52 is supplied.
 なお、本実施形態では被覆部51の表面にパン粉以外の食用粉末を付着させることで、冷凍食品製造時にバッター液の流動性をより抑制しやすく油ちょう時にボリュームある外観が得やすいため好ましい。また被覆部51に溜液52を付着させることで、ボリューム感のある外観が一層得やすくなると共に、食用粉末として、小麦粉又は澱粉類を用いた場合に、それらに起因する粉っぽい食感を一層効果的に抑制することが可能になる。溜液52は、被覆部51を構成するバッター液51と、同一又は異なる組成のものを用いることができる。 In the present embodiment, it is preferable to attach edible powder other than bread crumbs to the surface of the covering portion 51 because it is easier to suppress the fluidity of the batter liquid during the production of frozen foods and it is easier to obtain a voluminous appearance during oiling. Further, by adhering the distillate 52 to the covering portion 51, it becomes easier to obtain a voluminous appearance, and when wheat flour or starches are used as the edible powder, the powdery texture resulting from them can be obtained. It becomes possible to suppress it more effectively. As the pooled liquid 52, one having the same or different composition as the batter liquid 51 constituting the covering portion 51 can be used.
 図7は、本発明の好ましい他の実施形態に係る油ちょう用冷凍食品用トレー20を例示するものである。なお、図7に示す他の実施形態のトレー20に関して、上記実施形態の油ちょう用冷凍食品用トレー10と異なる構成部分について主として説明し、同様の構成部分については同一の符号を付して説明を省略している。特に言及しない構成部分については、上記実施形態のトレー10に関する説明が適宜適用される。また、後述する点以外の部分については、上述した食材収容凹部11、底面部11a、凹部12の説明は、食材収容凹部21、底面部21a、凹部22の説明にそれぞれ適用できる。 FIG. 7 illustrates the tray 20 for frozen foods for oil shavings according to another preferred embodiment of the present invention. Regarding the tray 20 of the other embodiment shown in FIG. 7, the constituent parts different from the tray 10 for the frozen food for oil syrup of the above embodiment will be mainly described, and the same constituent parts will be described with the same reference numerals. Is omitted. The description of the tray 10 of the above embodiment is appropriately applied to the components not particularly mentioned. Further, with respect to parts other than the points described later, the above-mentioned description of the food material storage recess 11, the bottom surface 11a, and the recess 12 can be applied to the description of the food storage recess 21, the bottom surface 21a, and the recess 22, respectively.
 図7に示す他の実施形態のトレー20では、各々の食材収容凹部21の底面部21aに設けられた、凹部22は、図8(a)~(c)、図9にも示すように、食材収容凹部21の長手方向に間隔をおいて、横幅方向(図8のX方向)に2列に千鳥状に並べて配置された、好ましくはランダムな形状であるジグザク短冊状の凹部22aを主として含んで形成されている。短冊状の凹部22aは、トレー20の平面視形状において、食材収容凹部21の幅方向X又は幅方向Xに斜めである方向に長手方向を有することが好ましい。主として含むとは、凹部22aの数が凹部22の数の半数を占めることを意味することが好ましく、60%以上を占めることが好ましく、70%以上を占めることがより好ましい。本実施形態において、凹部22が、溜液52による位置ずれ防止用のアンカー突部53(図11(a)参照)を冷凍状態の冷凍食品25’に形成させるアンカー部形成凹部である。 In the tray 20 of the other embodiment shown in FIG. 7, the recesses 22 provided in the bottom surface 21a of each food storage recess 21 are as shown in FIGS. 8 (a) to 8 (c) and FIG. Mainly includes zigzag strip-shaped recesses 22a having a preferably random shape and arranged in two rows in a staggered pattern in the width direction (X direction in FIG. 8) at intervals in the longitudinal direction of the food storage recess 21. Is formed of. The strip-shaped recess 22a preferably has a longitudinal direction in the width direction X of the food storage recess 21 or a direction oblique to the width direction X in the plan view shape of the tray 20. Mainly including means that the number of the recesses 22a occupies half of the number of the recesses 22, preferably 60% or more, and more preferably 70% or more. In the present embodiment, the recess 22 is an anchor portion forming recess for forming an anchor protrusion 53 (see FIG. 11A) for preventing misalignment due to the stored liquid 52 in the frozen food 25'in a frozen state.
 凹部22aは、食材収容凹部21の横幅方向の中央部分において、中央側の部分が中央部を超えて形成されることで、食材収容凹部21の長手方向に重なるように配置されて設けられている。食材収容凹部21の底面部21aに設けられた凹部22は、好ましくは点状、ドロップ状、円形状、矩形状、オーバル状又は不定形状の凹部22bを含んでいても良い。通常、トレー20の平面視において、凹部22bの長手方向長さは凹部22aに比して短いことが好ましい。 The recess 22a is provided so as to overlap in the longitudinal direction of the food storage recess 21 by forming the central portion of the food storage recess 21 in the lateral width direction beyond the center. .. The recess 22 provided on the bottom surface 21a of the food storage recess 21 may preferably include a dot-shaped, drop-shaped, circular, rectangular, oval-shaped, or irregular-shaped recess 22b. Generally, in a plan view of the tray 20, the length of the recess 22b in the longitudinal direction is preferably shorter than that of the recess 22a.
 図9は図7における底面部21a及び幅狭部を取り出して略示斜視図としたものである。図9及び図8(a)に示す通り、凹部22aはトレー20の平面視において凹部22aの長手方向に沿って幅W’(図8(a)参照)が一定ではない形状を有していることが、得られる油ちょう食品において自然な立体感が得られる点で好ましい。ここでいう幅W’とはトレー20の平面視における凹部22aの長手方向と直交する方向の幅を指す。本実施形態において、幅W’としては、一つの凹部22aの最大幅として例えば1.9~15.0mmが好適に挙げられる。凹部22aの長手方向に沿って幅W’(図8(a)参照)が一定ではない形状としては、トレー20の平面視において、凹部22aがその長手方向の途中で幅狭になる部分(くびれ部)や逆に幅広となる部分、又は屈曲部を有する形状が挙げられる。図9及び図8(a)に示すように、凹部22aはトレー20の平面視における形状が互いに異なることが油ちょう食品の外観における自然な立体感の点で好ましい。トレー20の平面視において、凹部22aの長手方向長さL(不図示)と幅W’との比率L/W’は1.2以上15以下であることが好ましく、2以上12以下であることがより好ましい。 FIG. 9 is a schematic perspective view of the bottom surface portion 21a and the narrow portion in FIG. 7 taken out. As shown in FIGS. 9 and 8A, the recess 22a has a shape in which the width W'(see FIG. 8A) is not constant along the longitudinal direction of the recess 22a in the plan view of the tray 20. This is preferable in that a natural three-dimensional effect can be obtained in the obtained oil-based food. The width W'referred to here refers to the width in the direction orthogonal to the longitudinal direction of the recess 22a in the plan view of the tray 20. In the present embodiment, the width W'is preferably, for example, 1.9 to 15.0 mm as the maximum width of one recess 22a. The shape in which the width W'(see FIG. 8A) is not constant along the longitudinal direction of the recess 22a is a portion (constriction) in which the recess 22a becomes narrower in the middle of the longitudinal direction in the plan view of the tray 20. Part), conversely, a wide part, or a shape having a bent part. As shown in FIGS. 9 and 8A, it is preferable that the concave portions 22a have different shapes of the tray 20 in a plan view from the viewpoint of a natural three-dimensional appearance in the appearance of the oily food. In a plan view of the tray 20, the ratio L 3 / W'of the length L 3 (not shown) in the longitudinal direction of the recess 22a to the width W'is preferably 1.2 or more and 15 or less, and is 2 or more and 12 or less. More preferably.
 また、凹部22aはその長手方向に沿って深さが一定でない形状を有していることも、得られる油ちょう食品において自然な立体感が得られる点で好ましい。本実施形態において、凹部22a及び凹部22bを含め、凹部22の深さD’(一の凹部22の最大深さ、不図示)は、例えば1.5~3.0mmが好適に挙げられる。 Further, it is also preferable that the recess 22a has a shape in which the depth is not constant along the longitudinal direction thereof, because a natural three-dimensional effect can be obtained in the obtained oil-fed food. In the present embodiment, the depth D'of the recess 22 (maximum depth of one recess 22, not shown) including the recess 22a and the recess 22b is preferably 1.5 to 3.0 mm, for example.
 前記で挙げたW’及びL/W’は一つの食材収容凹部中の複数の凹部22aの平均値であることが好ましく、一つの食材収容凹部中の全ての凹部22aにより満たされる値であることがより好ましい。またD’は一つの食材収容凹部中の複数の凹部22の平均値であることが好ましく、一つの食材収容凹部中の全ての凹部22により満たされる値であることがより好ましい。 Preferably said at like the W 'and L 3 / W' is the average value of the plurality of recesses 22a in one food receiving recess, is a value to be met by all of the recesses 22a in one food receiving recess Is more preferable. Further, D'is preferably an average value of a plurality of recesses 22 in one food storage recess, and more preferably a value filled by all the recesses 22 in one food storage recess.
 また、図7に示す他の実施形態の油ちょう用冷凍食品用トレー20では、凹部22は、食材収容凹部21の底面部21aにおける、周縁部分の平坦な枠状領域21bによって周囲を囲まれた、凹状に湾曲する内側凹状領域21cに設けられるようになっている(図8(c)。図9参照)。図8(a)及び図9に示すように、内側凹状領域21cは、平面視したときに、当該内側凹状領域21cの長手方向に沿う端縁部21fにおける当該端縁部側に位置する凹部22a間において、幅方向Xの内側に凹んだ部分22eを有している。このように形成することで、溜液が内側凹状領域21cの凹んだ部分22eからはみ出た状態となりやすく、これによって、得られた油ちょう食品において自然な立体感が一層得られやすい。更に、図7に示す他の実施形態の油ちょう用冷凍食品用トレー20では、収容部14を左右に仕切る区画壁や、これに隣接する平坦な尾部載置部15は設けられておらず、収容部14における左右の収容区画13の間の中間部分は、丸みを帯びた曲面形状で凹状に一段下った区画凹部13bとなっている(図8(b)参照)。これによって、トレーの強度が向上する。 Further, in the tray 20 for frozen foods for oil shavings of another embodiment shown in FIG. 7, the recess 22 is surrounded by a flat frame-shaped region 21b of a peripheral portion in the bottom surface portion 21a of the food storage recess 21. , It is provided in the inner concave region 21c which is curved in a concave shape (FIG. 8 (c); see FIG. 9). As shown in FIGS. 8A and 9, the inner concave region 21c is a recess 22a located on the edge side of the edge portion 21f along the longitudinal direction of the inner concave region 21c when viewed in a plan view. In between, it has a recessed portion 22e inside in the width direction X. By forming in this way, the accumulated liquid tends to protrude from the recessed portion 22e of the inner concave region 21c, whereby a natural three-dimensional effect can be more easily obtained in the obtained oily food. Further, in the tray 20 for frozen foods for oil shavings of another embodiment shown in FIG. 7, a partition wall for partitioning the accommodating portion 14 to the left and right and a flat tail mounting portion 15 adjacent thereto are not provided. The intermediate portion between the left and right storage compartments 13 in the storage portion 14 is a compartment recess 13b having a rounded curved surface shape and one step lower in a concave shape (see FIG. 8B). This improves the strength of the tray.
 図7に示す他の実施形態のトレー20によっても、食材収容凹部21において冷凍されて固化した溜液52による、ボリュームある外観及び割れの防止を図ることができる。また、アンカー部形成凹部22中の溜液52で形成されたアンカー突部53が食材収容凹部11に強固に係止されて、位置ずれを防止するアンカー機能を発揮することになるので、食材収容凹部21に収容された冷凍食品25’の全体が、食材収容凹部21で位置ずれするのを、アンカー機能により効果的に回避することが可能になって、上記の実施形態の油ちょう用冷凍食品用トレー10と同様の作用効果が奏される。 The tray 20 of the other embodiment shown in FIG. 7 can also be used to prevent the voluminous appearance and cracking due to the pool liquid 52 frozen and solidified in the food storage recess 21. Further, since the anchor protrusion 53 formed by the pooled liquid 52 in the anchor portion forming recess 22 is firmly locked to the food storage recess 11 and exerts an anchor function to prevent misalignment, the food storage. The anchor function makes it possible to effectively prevent the entire frozen food 25'contained in the recess 21 from being displaced in the food storage recess 21, and the frozen food for oil shavings of the above embodiment can be effectively prevented. The same action and effect as that of the tray 10 is exhibited.
 また特に、アンカー突部53を冷凍食品25’に形成させるアンカー部形成凹部22が、千鳥状に並べて配置された形状がランダムなジグザク短冊状の凹部22aを主として含んで形成されているので、形成されるアンカー突部53とアンカー部形成凹部22との接触面積が、上述の図1に示すトレー10を使用した場合と比較して多くなることで、さらに効果的に位置ずれを防止するアンカー機能を発揮させること可能になる。また、得られる天ぷらの外観がより立体的になることで、職人の手作りによる花咲き状態により近づけることが可能になる。 Further, in particular, the anchor portion forming recess 22 for forming the anchor protrusion 53 in the frozen food 25'is formed because the recess 22a having a zigzag strip shape arranged in a staggered pattern is mainly included. Anchor function that more effectively prevents misalignment by increasing the contact area between the anchor protrusion 53 and the anchor forming recess 22 as compared with the case where the tray 10 shown in FIG. 1 is used. Will be able to be demonstrated. In addition, by making the appearance of the obtained tempura more three-dimensional, it becomes possible to get closer to the flowering state handmade by the craftsman.
 したがって、図7に示す他の実施形態によれば、トレー20から取り出された油ちょう用冷凍食品25’は、図11(a)に示すような形態となる。 Therefore, according to the other embodiment shown in FIG. 7, the frozen food for oil shavings 25'taken out from the tray 20 has a form as shown in FIG. 11 (a).
 なお図1及び図7の各実施形態において、被覆部51及び溜液52を構成するバッター液の例としては、以下の構成が挙げられる。
 バッター液は小麦粉及び水を含めばよいが、その他、天ぷら様の外観を得るという効果を阻害しない範囲において、任意の成分を含有できる。小麦粉としては強力粉、中力粉、薄力粉が知られているが、サクサクした食感の油ちょう食品を得る点から薄力粉が好ましい。バッター液中の小麦粉及び水以外のその他の成分としては、ベーキングパウダー、澱粉類、糖類、糖アルコール類、増粘多糖類、乳化剤、卵白、卵黄、全卵、食塩等の調味料、香料、香辛料、炭酸水、酢などが挙げられる。澱粉類としては、コーンスターチ、ワキシーコーンスターチ、タピオカ澱粉、馬鈴薯澱粉、小麦澱粉、米澱粉が挙げられる。これらの澱粉は未加工澱粉であっても加工澱粉であってもよい。加工澱粉としては、α化、エーテル化、エステル化、架橋、酸化等の処理を施したものが挙げられる。エステル化澱粉にはリン酸化澱粉、リン酸架橋澱粉、アセチル化アジピン酸架橋澱粉、アセチル化リン酸架橋澱粉、アセチル化酸化澱粉、オクテニルコハク酸澱粉ナトリウム、酢酸澱粉、酸化澱粉、ヒドロキシプロピル澱粉、ヒドロキシプロピルリン酸架橋澱粉、リン酸モノエステル化リン酸架橋澱粉等が含まれる。
In each of the embodiments of FIGS. 1 and 7, examples of the batter liquid constituting the covering portion 51 and the pooled liquid 52 include the following configurations.
The batter liquid may contain wheat flour and water, but can also contain any other component as long as it does not impair the effect of obtaining a tempura-like appearance. As the wheat flour, strong flour, medium-strength flour, and weak flour are known, but weak flour is preferable from the viewpoint of obtaining an oily food with a crispy texture. Other ingredients other than wheat flour and water in the batter liquid include baking powder, starches, sugars, sugar alcohols, thickening polysaccharides, emulsifiers, egg whites, egg yolks, whole eggs, salt and other seasonings, fragrances, and spices. , Carbonated water, vinegar, etc. Examples of starches include corn starch, waxy corn starch, tapioca starch, potato starch, wheat starch and rice starch. These starches may be modified starch or modified starch. Examples of the modified starch include those subjected to treatments such as pregelatinization, etherification, esterification, cross-linking, and oxidation. Esterified starch includes phosphoric acid starch, phosphoric acid cross-linked starch, acetylated adipic acid cross-linked starch, acetylated phosphoric acid cross-linked starch, acetylated oxidized starch, sodium octenyl succinate, acetate starch, oxidized starch, hydroxypropyl starch, hydroxypropyl. Phosphate cross-linked starch, phosphoric acid monoesterified phosphoric acid cross-linked starch and the like are included.
 バッター液の調製に際しては、天ぷら様の外観及び食感を得やすい点から、水の量は、小麦粉55質量部に対して、55質量部以上200質量部以下であることが好ましく、120質量部以上180質量部以下であることがより好ましい。ここでいう水の量は前記のその他の成分中の水の量を含む。また小麦粉及び水以外のその他の成分の量は、通常、小麦粉55質量部に対して25質量部以下であることが好ましく、20質量部以下であることがより好ましい。その他の成分が水分を含む場合、前記のその他の成分の量は水分を除く量である。バッター液が油脂を含有していると、衣のサクサクした食感が向上するため好ましい。油脂の含量は、小麦粉55質量部に対して、例えば、5質量部以上30質量部以下であることが、サクサクした食感の向上を含む衣の食感向上、ヘタリ防止等の点で好ましく、10質量部以上20質量部以下であることがより好ましい。 When preparing the batter liquid, the amount of water is preferably 55 parts by mass or more and 200 parts by mass or less, preferably 120 parts by mass, with respect to 55 parts by mass of wheat flour, from the viewpoint of easily obtaining a tempura-like appearance and texture. It is more preferably 180 parts by mass or less. The amount of water referred to here includes the amount of water in the above-mentioned other components. The amount of other components other than wheat flour and water is usually preferably 25 parts by mass or less, more preferably 20 parts by mass or less, based on 55 parts by mass of wheat flour. When the other component contains water, the amount of the other component is the amount excluding water. It is preferable that the batter liquid contains fats and oils because the crispy texture of the batter is improved. The content of fats and oils is preferably 5 parts by mass or more and 30 parts by mass or less with respect to 55 parts by mass of wheat flour in terms of improving the texture of batter including improving the crispy texture and preventing settling. More preferably, it is 10 parts by mass or more and 20 parts by mass or less.
 図1及び図7の各実施形態において、被覆部51はその表面にパン粉以外の食用粉末が付着していることが容器入り油ちょう用冷凍食品の製造容易性の点で好ましい。これにより被覆部51の見かけの粘度が増加して被覆部51の流動性が低減し、被覆部51の流れ落ちによる油ちょう用冷凍食品の衣の型崩れが防止しやすい。食用粉末は穀粉類、澱粉類及び粉末油脂から選ばれる少なくとも一種からなることが外観にパン粉等の異物を有さない天ぷら様食品が得やすい点でより好ましい。特に食用粉末が粉末油脂を有する場合、得られる油ちょう食品の食感が軽くなるために好ましく、粉末油脂と、穀粉類及び澱粉類から選ばれる少なくとも一種との混合粉末であることが、食感と外観のボリューム感との両立に優れる点で好ましい。一方、溜液52はその表面に食用粉末が付着していないことが、該被覆部と該食材収容凹部の底面に保留された溜液が連続しやすい点で好ましい。 In each of the embodiments of FIGS. 1 and 7, it is preferable that edible powder other than bread crumbs adheres to the surface of the covering portion 51 from the viewpoint of ease of producing a frozen food for oil shavings in a container. As a result, the apparent viscosity of the covering portion 51 is increased, the fluidity of the covering portion 51 is reduced, and it is easy to prevent the clothes of the frozen food for oil shavings from losing their shape due to the running down of the covering portion 51. It is more preferable that the edible powder is composed of at least one selected from cereal flours, starches and powdered fats and oils because it is easy to obtain a tempura-like food having no foreign matter such as bread crumbs in appearance. In particular, when the edible powder has powdered fats and oils, it is preferable because the texture of the obtained oil and fat is lightened, and the texture is preferably a mixed powder of the powdered fats and oils and at least one selected from cereal flours and starches. It is preferable because it is excellent in both the appearance and the volume of the appearance. On the other hand, it is preferable that the edible powder does not adhere to the surface of the pooled liquid 52 because the pooled liquid held on the covering portion and the bottom surface of the food material accommodating recess can easily continue.
 上述したように、食用粉末は、パン粉を除くものであることが好ましい。パン粉を用いる場合フライとなり、天ぷら様食品でなくなるためである。また粉末ではないものの、パン粉のほかに春雨や揚げ玉をバッター層に付着させる技術が知られているが、これらをバッター層に付着させて油ちょうした食品は、具材が春雨や揚げ玉に被覆されて天ぷら様の外観を有しなくなる。その他、溜液52及び被覆部51は、その表面にバッター液に由来する衣を被覆する視認可能な異物が付着していないことが天ぷら様の外観を得る点で好ましい。このような異物としては、パン粉、揚げ玉、春雨のほか、パスタなどの麺類、ワンタンの皮などの小麦粉由来の皮類;アーモンド、ゴマなどのナッツ類;クラッカー、せんべい、あられなどの菓子類;コーンフレーク、米やそば米等の穀類又はその製粉以外の加工品が挙げられる。なお後述するとおり本実施形態で用いる食用粉末はこのような異物には該当しない。 As described above, the edible powder preferably excludes bread crumbs. This is because when bread crumbs are used, they become fried and are no longer tempura-like foods. In addition to bread crumbs, the technique of attaching vermicelli and fried balls to the batter layer is known, although it is not powder, but the ingredients of foods that have been oiled by attaching these to the batter layer are covered with vermicelli and fried balls. It no longer has a tempura-like appearance. In addition, it is preferable that the surface of the pooled liquid 52 and the covering portion 51 is free of visible foreign matter that coats the batter derived from the batter liquid from the viewpoint of obtaining a tempura-like appearance. Such foreign substances include bread flour, fried balls, spring rain, noodles such as pasta, wheat flour-derived skins such as wantan peel; nuts such as almonds and sesame; confectionery such as crackers, rice crackers, and hail; corn flakes. , Rice, buckwheat rice and other cereals or processed products other than flouring thereof. As will be described later, the edible powder used in this embodiment does not correspond to such a foreign substance.
 食用粉末において、小麦粉としては強力粉、中力粉、薄力粉のいずれを用いてもよい。食用粉末に用いる澱粉類としては、上述したバッター液に用いる澱粉類の例として挙げた未加工澱粉及び加工澱粉を挙げることができる。粉末油脂を構成する油脂としては、パーム油、パーム核油、ヤシ油、コーン油、綿実油、大豆油、菜種油、米油、ヒマワリ油、サフラワー油、牛脂、乳脂、豚脂、カカオ脂、魚油、鯨油などの各種植物油脂、動物油脂から選択される1種以上の油脂、並びに、これらの油脂を原料として、水素添加、分別及びエステル交換から選択される一又は二以上の処理を施した加工油脂が挙げられる。粉末油脂は、植物油又はその加工油であることが、得られる油ちょう食品の風味を良好なものとしやすい点で好ましく、植物油の水素添加油であることが風味の点で特に好ましい。粉末油脂は、融点が30℃以上、特に40℃以上、とりわけ50℃以上であることが、常温での作業が可能で、取り扱いが容易である点で好ましい。また融点は80℃以下であることが、揚げ油中での速やかな溶解性の点で好ましく、70℃以下であることがより好ましい。粉末油脂のヨウ素価としては、粉末油脂の物性の安定性や上記の好ましい融点を与えやすい点から、例えば3.0以下であることがより好ましい。 In the edible flour, any of strong flour, medium-strength flour, and weak flour may be used as the wheat flour. Examples of starches used for edible powder include unprocessed starch and modified starch mentioned as examples of starches used for the above-mentioned batter solution. The fats and oils that make up powdered fats and oils include palm oil, palm kernel oil, palm oil, corn oil, cottonseed oil, soybean oil, rapeseed oil, rice oil, sunflower oil, safflower oil, beef tallow, milk fat, lard, coconut oil, and fish oil. , Various vegetable fats and oils such as whale oil, one or more kinds of fats and oils selected from animal fats and oils, and one or more treatments selected from hydrogenation, fractionation and ester exchange using these fats and oils as raw materials. Examples include oils and fats. The powdered oil or fat is preferably a vegetable oil or a processed oil thereof because it is easy to improve the flavor of the obtained oil-fed food, and it is particularly preferable that the powdered oil or fat is a hydrogenated vegetable oil in terms of flavor. The powdered fats and oils preferably have a melting point of 30 ° C. or higher, particularly 40 ° C. or higher, particularly 50 ° C. or higher, because they can be operated at room temperature and are easy to handle. The melting point is preferably 80 ° C. or lower, preferably 70 ° C. or lower, in terms of rapid solubility in frying oil. The iodine value of the powdered fat or oil is more preferably 3.0 or less, for example, from the viewpoint of stability of the physical properties of the powdered fat and oil and the tendency to give the above-mentioned preferable melting point.
 食用粉末は、被覆部51に多数付着させて被覆部51を構成するバッター液の流動性を低下させる点から、目開きが2mmの篩を90質量%以上が通るものであることが好ましく、95質量%以上が通るものであることがより好ましく、99質量%以上が通るものであることが特に好ましく、100質量%が通るものであることが最も好ましい。特に食用粉末が澱粉類又は油脂類からなる場合には前記と同様の点から、目開きが35メッシュ(420μm)の篩を90質量%以上が通るものであることが好ましく、95質量%以上が通るものであることがより好ましく、99質量%以上が通るものであることが特に好ましく、100質量%が通るものであることが最も好ましい。篩の通過量の測定条件は室温を25~30℃、相対湿度を20~30%の範囲内の条件とし、電動式篩振とう器 AS200 aplitude70(Retsch社製)を用い、100gを篩にかけ、篩時間は5分間とすることが好ましい。 The edible powder preferably adheres to the coating portion 51 in an amount of 90% by mass or more through a sieve having a mesh size of 2 mm from the viewpoint of reducing the fluidity of the batter liquid constituting the coating portion 51. It is more preferable that the mass% or more is passed, it is particularly preferable that 99% by mass or more is passed, and it is most preferable that 100% by mass or more is passed. In particular, when the edible powder is composed of starches or oils and fats, it is preferable that 90% by mass or more passes through a sieve having a mesh opening of 35 mesh (420 μm) from the same point as described above, and 95% by mass or more is used. It is more preferable that it passes through, it is particularly preferable that it passes through 99% by mass or more, and it is most preferable that it passes through 100% by mass. The measurement conditions for the amount of passage through the sieve are room temperature within the range of 25 to 30 ° C and relative humidity within the range of 20 to 30%, and 100 g is sieved using an electric sieve shaker AS200 aplitude70 (manufactured by Retsch). The sieving time is preferably 5 minutes.
 天ぷら様の外観と具材及び衣の良好な食感とを有する油ちょう食品をより容易に得やすい点から、食用粉末中、小麦粉、澱粉類及び油脂類の量は合計で85質量%以上であることが好ましく、90質量%以上であることがより好ましい。衣の軽い食感及びボリュームのある外観の両立の点から、食用粉末が粉末油脂と小麦粉及び澱粉類から選ばれる少なくとも一種とを含有する場合、両者の混合比率は、質量比で前者:後者=35:65~95:5であることが好ましく、40:60~90:10であることが更に一層好ましく、50:50~85:15であることがとりわけ好ましく、55:45~82:28であることが最も好ましい。 The total amount of wheat flour, starches and fats and oils in the edible powder is 85% by mass or more because it is easier to obtain oily foods having a tempura-like appearance and a good texture of ingredients and batter. It is preferably present, and more preferably 90% by mass or more. When the edible powder contains powdered fats and oils and at least one selected from wheat flour and starches from the viewpoint of achieving both a light texture and a voluminous appearance of the batter, the mixing ratio of the two is the mass ratio of the former: the latter = It is preferably 35:65 to 95: 5, even more preferably 40:60 to 90:10, particularly preferably 50:50 to 85:15, and 55:45 to 82:28. Most preferably.
 次いで、本発明の容器入り油ちょう用冷凍食品の好適な製造方法を説明する。
 本発明の油ちょう用冷凍食品の製造方法は、油ちょう用食材を個別に収容可能な食材収容凹部を有する容器において、当該食材収容凹部内にバッター液を入れる第1工程と、
 未加熱状態の油ちょう用食材の表面をバッター液で被覆する第2工程と、
 第1工程で得られたバッター液入りの食材収容凹部に、第2工程で得られたバッター液で被覆された前記油ちょう用食材を配置する第3工程と、
 第3工程で得られた食材収容凹部に収容されたバッター液及び油ちょう用食材を油ちょうせずに冷凍する工程と、を有する。第1工程と第2工程とはどちらを先に行ってもよく、同時に行ってもよい。
Next, a suitable method for producing the frozen food for oil shavings in a container of the present invention will be described.
The method for producing a frozen food for oil shavings of the present invention includes a first step of pouring a batter solution into the food storage recess in a container having a food storage recess that can individually store the food for oil.
The second step of coating the surface of the unheated oil-boiled food with batter liquid, and
The third step of arranging the oil-filled foodstuff coated with the batter liquid obtained in the second step in the foodstuff storage recess containing the batter liquid obtained in the first step, and the third step.
It has a step of freezing the batter liquid and the food for oiling, which are stored in the food storage recess obtained in the third step, without oiling. Either the first step or the second step may be performed first, or may be performed at the same time.
 第1工程においては、食材収容凹部11(又は21)の底面部11a(又は21a)にバッター液を配置して溜液52を形成する。バッター液は底面部11a(又は21a)の凹部12(又は22)内に存在させるように配置させることが好ましい。第1工程で用いるバッター液の使用量は、油ちょう用食材50の100質量部に対して5質量部以上であることが、ボリューム感の向上効果やアンカー効果の点で好ましく、40質量部以下であることが油ちょう用冷凍食品における底面部11a(又は21a)側部分と、被覆部の上側部分との厚さの違いによる油ちょう時の加熱ムラを防ぐ点で好ましい。この観点から、第1工程で用いるバッター液の使用量は、油ちょう用食材50の100質量部に対して10質量部以上30質量部以下であることがより好ましい。バッター液は食材収容凹部の底面部において凹部12内のみならず凹部12の周囲においても配置されることが溜液52と被覆部51とを連続させる点で好ましい。例えば図6に示すように、各々の食材収容凹部11において、凹部12(又は22)が形成された底面部11a(又は21a)に、溜液52を、例えば可撓変形可能なスクイズボトル容器56から、絞り出すようにして供給する。 In the first step, the batter liquid is arranged on the bottom surface portion 11a (or 21a) of the food material accommodating recess 11 (or 21) to form the reservoir liquid 52. It is preferable that the batter liquid is arranged so as to be present in the recess 12 (or 22) of the bottom surface portion 11a (or 21a). The amount of the batter liquid used in the first step is preferably 5 parts by mass or more with respect to 100 parts by mass of the oil-boiled food material 50 from the viewpoint of improving the volume feeling and the anchor effect, and 40 parts by mass or less. This is preferable from the viewpoint of preventing uneven heating during oiling due to the difference in thickness between the bottom portion 11a (or 21a) side portion and the upper portion of the covering portion in the frozen food for oiling. From this point of view, the amount of the batter liquid used in the first step is more preferably 10 parts by mass or more and 30 parts by mass or less with respect to 100 parts by mass of the oil-boiled food material 50. It is preferable that the batter liquid is arranged not only in the recess 12 but also around the recess 12 on the bottom surface of the food storage recess in terms of making the reservoir 52 and the covering portion 51 continuous. For example, as shown in FIG. 6, in each food storage recess 11, the reservoir 52 is placed in the bottom surface 11a (or 21a) in which the recess 12 (or 22) is formed, for example, the squeeze bottle container 56 which is flexible and deformable. Then, squeeze it out and supply it.
 第2工程においては、未加熱状態の油ちょう用食材50の表面をバッター液で被覆し、被覆部51を得る。食材50をバッター液で被覆する方法としては、食材50をバッター液に浸漬させる、バッター液を食材50の表面に塗布する、バッター液と食材50を混合させる、等の方法が挙げられる。油ちょう食品における食材50の水分量の低下を低減する点から被覆部51は食材50を連続的に被覆することが好ましい。衣の食感を良好にする点等から、バッター液を食材50に付着させる量は、食材100質量部に対して、通常10質量部以上であることが好ましく、20質量部以上50質量部以下であることがより好ましい。 In the second step, the surface of the unheated oil-boiled food material 50 is coated with a batter liquid to obtain a coated portion 51. Examples of the method of coating the food material 50 with the batter liquid include a method of immersing the food material 50 in the batter liquid, applying the batter liquid to the surface of the food material 50, and mixing the batter liquid and the food material 50. It is preferable that the covering portion 51 continuously covers the food material 50 from the viewpoint of reducing the decrease in the water content of the food material 50 in the oil-based food. From the viewpoint of improving the texture of the batter, the amount of the batter liquid attached to the food material 50 is usually preferably 10 parts by mass or more, and 20 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the food material. Is more preferable.
 第2工程において、バッター液で食材50を被覆する前に、食材50の表面に小麦粉又は加工澱粉を付着させることが、食材50とバッター液との接着性を高める点で好ましい。バッター液を付着させる前に食材50に直接付着させる粉末を、以下「打ち粉」ともいう。打ち粉に用いる小麦粉としては強力粉、中力粉、薄力粉が知られているが、サクサクした食感の油ちょう食品を得る点から薄力粉が好ましい。加工澱粉としては、バッター液について説明した加工澱粉が挙げられ、酢酸澱粉を用いることが食材50と被覆部51との接着性が高い点で好ましい。加工澱粉と小麦粉との混合粉を打ち粉とすることが、打ち粉によるバッター液と食材50との間の接着性を高める点で一層好ましい。打ち粉の機能の向上効果を良好なものとするために、加工澱粉と小麦粉との混合粉を用いる場合、加工澱粉100質量部に対して小麦粉の量を3質量部以上10質量部以下とすることが好ましい。 In the second step, it is preferable to attach wheat flour or modified starch to the surface of the food material 50 before coating the food material 50 with the batter liquid, from the viewpoint of enhancing the adhesiveness between the food material 50 and the batter liquid. The powder that is directly attached to the food material 50 before the batter liquid is attached is also referred to as "flour" below. As the wheat flour used for flouring, strong flour, medium-strength flour, and weak flour are known, but weak flour is preferable from the viewpoint of obtaining an oily food with a crispy texture. Examples of the modified starch include the modified starch described for the batter solution, and it is preferable to use the acetate starch because the adhesiveness between the food material 50 and the covering portion 51 is high. It is more preferable to use a mixed flour of modified starch and wheat flour as the flour in terms of enhancing the adhesiveness between the batter liquid by the flour and the food material 50. When a mixed flour of modified starch and wheat flour is used in order to improve the function of dusting flour, the amount of wheat flour should be 3 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of modified starch. Is preferable.
 食材50とバッター液との接着性を高める点及び食感の点などから、打ち粉を食材50に付着させる量は、食材100質量部に対して、通常1質量部以上であることが好ましく、3質量部以上10質量部以下であることがより好ましい。 From the viewpoint of enhancing the adhesiveness between the food material 50 and the batter liquid and the texture, the amount of the dusting powder attached to the food material 50 is usually preferably 1 part by mass or more with respect to 100 parts by mass of the food material. More preferably, it is 3 parts by mass or more and 10 parts by mass or less.
 第2工程の後、及び第3工程の前において、バッター液が付着した食材50の外表面、具体的には、被覆部51の外表面に、パン粉以外の食用粉末を付着させることが好ましい。食用粉末は、エビ50を被覆するバッター層に直接付着させる。食用粉末はバッター層の外表面の一部に付着させていてもよく、外表面の全体に付着させていてもよいが、実質的に全体に付着させることが、バッター液51の流れ落ちによるエビの衣の形崩れを確実に防止する点で好ましい。食用粉末をバッター液に付着させる量は、食材100質量部に対して、5質量部以上であることが、被覆部51の流れ落ちを効果的に防止しやすい点で好ましく、食材100質量部に対して、30質量部以下であることが粉っぽい食感になりにくいという点で好ましい。この観点から、食用粉末をバッター液に付着させる量は、食材100質量部に対して、10質量部以上20質量部以下であることがより好ましい。 After the second step and before the third step, it is preferable to attach edible powder other than bread crumbs to the outer surface of the food material 50 to which the batter liquid is attached, specifically, the outer surface of the covering portion 51. The edible powder is directly attached to the batter layer covering the shrimp 50. The edible powder may be attached to a part of the outer surface of the batter layer, or may be attached to the entire outer surface, but it is possible to attach the edible powder to substantially the entire outer surface of the shrimp due to the run-off of the batter liquid 51. It is preferable in that it surely prevents the clothes from losing their shape. The amount of the edible powder adhering to the batter liquid is preferably 5 parts by mass or more with respect to 100 parts by mass of the food material, because it is easy to effectively prevent the covering portion 51 from flowing down, and with respect to 100 parts by mass of the food material. Therefore, it is preferable that the amount is 30 parts by mass or less because it is unlikely to have a powdery texture. From this viewpoint, the amount of the edible powder attached to the batter liquid is more preferably 10 parts by mass or more and 20 parts by mass or less with respect to 100 parts by mass of the food material.
 第3工程においては、第1工程で得られたバッター液入りの食材収容凹部に、第2工程で得られたバッター液で被覆された前記油ちょう用食材を配置する。例えば食材がエビの場合、身の部分50aの表面に被覆部51及び必要に応じ食用粉末が付着している油ちょう用食材であるエビ50を、上述のように、身の部分50aを、溜液52が供給された各々の食材収容凹部11の底面部11aに載置すると共に、第6腹節の殻の部分50bを、一対の係止突壁11dの間に係止させるようにして幅狭部11cに載置し、尾の部分50cを、扇状に広げて尾部載置部15に載置した状態で、トレー10に収容する。第2工程において、必要に応じ食用粉末で被覆した被覆部51は、予め冷凍させた後に、食材収容凹部11(又は21)に載置することが操作性の点で好ましい。これにより一対の係止突壁11dが側方からエビの一端部を支持できる。なお、具材がエビでない場合、例えば魚の半身などである場合も、同様に係止突壁11dにより魚の尾を支持できる。 In the third step, the oil-filled foodstuff coated with the batter liquid obtained in the second step is placed in the foodstuff storage recess containing the batter liquid obtained in the first step. For example, when the food material is shrimp, the shrimp 50, which is an oil-boiled food material to which the covering portion 51 and, if necessary, edible powder are attached to the surface of the body part 50a, is stored in the body part 50a as described above. The width is such that the liquid 52 is placed on the bottom surface 11a of each food storage recess 11 to which the liquid 52 is supplied, and the shell portion 50b of the sixth abdominal segment is locked between the pair of locking protrusions 11d. It is placed on the narrow portion 11c, and the tail portion 50c is housed in the tray 10 in a state where the tail portion 50c is spread out in a fan shape and placed on the tail mounting portion 15. In the second step, it is preferable from the viewpoint of operability that the covering portion 51 coated with edible powder, if necessary, is previously frozen and then placed in the food material accommodating recess 11 (or 21). As a result, the pair of locking protrusions 11d can support one end of the shrimp from the side. Even when the ingredient is not shrimp, for example, the half body of a fish, the tail of the fish can be supported by the locking protrusion 11d in the same manner.
 以上の第3工程の後にトレー10(又は20)ごと被覆部51及び溜液52が付着した食材50を冷凍する。これにより、各々の食材収容凹部11において、凹部12が形成された底面部11aに供給された溜液52と、溜液52が供給された底面部11aに載置された、表面に被覆部51及び食用粉末が付着している油ちょう用食材であるエビ50とが、一体となって冷凍された状態で収容されている、容器入り油ちょう用冷凍食品55(図2参照)を得ることができる。 容器入り油ちょう用冷凍食品55は冷凍状態のまま油ちょうすることが、衣の形崩れを防止できる点、解凍の手間なく簡便に油ちょう食品を得られる点で好ましい。本発明の油ちょう食品は、上述した通り天ぷら様の外観を有し、天ぷらとして喫食できる。油ちょう温度は例えば160℃~180℃であることが、天ぷらとして油ちょう用冷凍食品を得るために好適である。 After the above third step, the food material 50 to which the covering portion 51 and the distillate 52 are attached together with the tray 10 (or 20) is frozen. As a result, in each of the food storage recesses 11, the pooled liquid 52 supplied to the bottom surface portion 11a in which the recessed portion 12 is formed and the coated portion 51 on the surface placed on the bottom surface portion 11a to which the pooled liquid 52 is supplied. In addition, it is possible to obtain a containered frozen food for oil shavings 55 (see FIG. 2) in which the shrimp 50, which is a food for oil shavings to which edible powder is attached, is stored in a frozen state together. it can. It is preferable to oil the frozen food for oil shavings 55 in a container in a frozen state in that the shape of the clothes can be prevented and the oil sardine food can be easily obtained without the trouble of thawing. As described above, the oily food of the present invention has a tempura-like appearance and can be eaten as tempura. The oil simmering temperature is, for example, 160 ° C. to 180 ° C., which is suitable for obtaining frozen foods for oil shavings as tempura.
 特に、図7の形態のトレー20を用いた冷凍食品25’(図11(a))は、これを油ちょうすることにより、油ちょう後の食品100’は、図11(b)に示すように、職人が手作業でバッター液を飛ばすことでいわゆる“花が咲いた”といわれる様なボリューム感のある天ぷら様の外観を、図1のトレー10を用いた場合と比較して、より一層効果的に備えることになる。 In particular, the frozen food 25'(FIG. 11 (a)) using the tray 20 in the form of FIG. 7 is oiled, so that the food 100'after oiling is as shown in FIG. 11 (b). In addition, the voluminous tempura-like appearance, which is said to be so-called "flowers bloomed" when the craftsman manually blows the batter liquid, is further enhanced compared to the case of using the tray 10 in FIG. You will be prepared effectively.
 本発明は上記方法で製造した冷凍食品を提供するものである。食品分野での製品寿命は短いところ、衣の物性や形状は、バッター液の構成や需要家の要求によりさまざまである。このため、本発明の冷凍食品の衣の物性や形状等の構成について、本明細書で記載したことを超える事項について特定することは非実際的である。このように本願において、冷凍食品における衣の物性や形状を特定することについて不可能又は非実際的な事情が存在した。 The present invention provides a frozen food product produced by the above method. Although the product life in the food field is short, the physical characteristics and shape of batter vary depending on the composition of the batter liquid and the demands of consumers. Therefore, it is impractical to specify matters other than those described in the present specification regarding the constitution such as the physical properties and shape of the batter of the frozen food of the present invention. As described above, in the present application, there have been impossible or impractical circumstances for specifying the physical properties and shape of batter in frozen foods.
 なお、本発明は上記実施形態に限定されることなく種々の変更が可能である。例えば、食材収容凹部は、長手方向を平行に配置して並べた状態で、油ちょう用冷凍食品用トレーに複数形成されている必要は必ずしも無く、1箇所のみ形成されていても良い。油ちょう前の油ちょう用食材は、天ぷら用冷凍食品である必要は必ずしも無い。また油ちょう前の油ちょう用食材は、エビである必要は必ずしも無く、その他の魚介類や、野菜類、果物類、海藻類、卵類、食肉又は加工食品等であっても良い。 The present invention is not limited to the above embodiment, and various modifications can be made. For example, it is not always necessary that a plurality of food storage recesses are formed in the tray for frozen food for oiling in a state where the food storage recesses are arranged in parallel in the longitudinal direction, and only one of them may be formed. The food for oiling before oiling does not necessarily have to be frozen food for tempura. The food material for oiling before oiling does not necessarily have to be shrimp, and may be other seafood, vegetables, fruits, seaweeds, eggs, meat, processed foods, and the like.
 以下、実施例により本発明を更に詳細に説明する。しかしながら本発明の範囲は、かかる実施例に制限されない。特に断らない限り、「%」は「質量%」を意味し、「部」は「質量部」を意味する。なお、以下の実施例1で用いた食用粉末は、電動式篩振とう器 AS200 aplitude70(Retsch社製)を用い、100gを篩にかけ、篩時間は5分間とする方法において、25℃・相対湿度20%で測定した篩の通過率が、目開き2mmの篩において、100%であった。中でも、下記の実施例1において用いた粉末油脂「TP-9」は、前記方法にて、25℃・相対湿度20%で測定した篩の通過率が、35メッシュの篩においても100%であった。また以下の各実施例において用いた食用粉末はいずれも水分量が30%以下であった。 Hereinafter, the present invention will be described in more detail with reference to Examples. However, the scope of the present invention is not limited to such examples. Unless otherwise specified, "%" means "% by mass" and "parts" means "parts by mass". The edible powder used in Example 1 below was sieved at 100 g using an electric sieve shaker AS200 aplitude70 (manufactured by Retsch), and the sieving time was 5 minutes. At 25 ° C. and relative humidity. The passing rate of the sieve measured at 20% was 100% in the sieve having a mesh size of 2 mm. Among them, the powdered fat "TP-9" used in Example 1 below has a sieve passing rate of 100% even in a 35 mesh sieve measured by the above method at 25 ° C. and 20% relative humidity. It was. The edible powder used in each of the following examples had a water content of 30% or less.
 〔実施例1〕
(第1工程)
 バッター液は、次の組成のものを用いた(バッター液組成:水を130部、薄力粉を81.9部、パーム油を10.0部、その他添加剤(調味料、乳化剤、着色剤等)を8.1部)。このバッター液を図1で示すトレー10の各食材収容凹部の底面部11aに第2工程で用いるバナメイエビ100質量部に対して10~30質量部の範囲で供給し、溜液52とした。
[Example 1]
(First step)
The batter liquid used had the following composition (batter liquid composition: 130 parts of water, 81.9 parts of cake flour, 10.0 parts of palm oil, and other additives (seasonings, emulsifiers, colorants, etc.). 8.1 copies). This batter liquid was supplied to the bottom surface portion 11a of each food material accommodating recess of the tray 10 shown in FIG. 1 in the range of 10 to 30 parts by mass with respect to 100 parts by mass of the whiteleg shrimp used in the second step to obtain a pooled liquid 52.
(第2工程)
 油ちょう用具材として生のバナメイエビを用いた。打ち粉として、酢酸澱粉と薄力粉を質量比95:5で混合したものを用いた。バッター液として第1工程で用いたものと同じバッター液を用いた。食用粉末として、粉末油脂(「TP-9」、日油製、ナタネ硬化油、融点65℃~69℃、ヨウ素価3.0以下)と、穀粉・澱粉類混合粉末(加工澱粉53%、小麦粉25%、澱粉20%、その他(ベーキングパウダー、乳化剤、蛋白質、調味料)計2%)との質量比60:40の混合粉末を用いた。
 油ちょう用具材の表面に、打ち粉を具材100部に対して5部まぶした。打ち粉が付着した具材を、バッター液に浸漬させて、具材の外表面に、バッター液を具材100部に対して30部付着させ、打ち粉がまぶされた具材の外表面を連続的に被覆する被覆部51を形成した。油ちょう用具材を被覆する被覆部51の外表面全体に、食用粉末として前記の混合粉末をまぶし、被覆部51の外表面に混合粉末を具材100部に対して32部付着させた。その状態において-30℃で冷凍させた。
(Second step)
Raw whiteleg shrimp was used as an oiling tool. As the dusting powder, a mixture of starch acetate and soft flour at a mass ratio of 95: 5 was used. The same batter liquid as that used in the first step was used as the batter liquid. As edible powder, powdered fats and oils ("TP-9", made by Nichiyu, rapeseed hardened oil, melting point 65 ° C to 69 ° C, iodine value 3.0 or less) and mixed powder of cereal flour and starch (processed starch 53%, wheat flour) A mixed powder having a mass ratio of 60:40 with 25%, 20% starch, and others (baking powder, emulsifier, protein, seasoning) totaling 2%) was used.
The surface of the oil butterfly ingredient was dusted with 5 parts per 100 parts of the ingredient. The ingredients with the dusting powder are immersed in the batter liquid, and 30 parts of the batter liquid is adhered to the outer surface of the ingredients with respect to 100 parts of the ingredients, and the outer surface of the ingredients dusted with the dusting powder is attached. A covering portion 51 for continuously covering the above was formed. The above-mentioned mixed powder was sprinkled as an edible powder on the entire outer surface of the covering portion 51 covering the oiling tool, and 32 parts of the mixed powder was attached to the outer surface of the covering portion 51 with respect to 100 parts of the ingredient. In that state, it was frozen at −30 ° C.
(第3工程)
 第1工程で溜液52を底面部に配置した食材収容凹部11内に第2工程で得られた被覆部51付きエビ50を上述した態様にて配置し、-25℃で冷凍した。これにより実施例1の容器入り油ちょう用冷凍食品55を得た。
(Third step)
The shrimp 50 with the covering portion 51 obtained in the second step was arranged in the food material accommodating recess 11 in which the reservoir 52 was arranged in the bottom surface in the first step in the above-described manner, and frozen at −25 ° C. As a result, the container-filled frozen food 55 for oil butterfly of Example 1 was obtained.
 冷凍1日後の容器入り油ちょう用冷凍食品55における冷凍食品25を、冷凍状態で170℃の揚げ油(大豆油及び菜種油の混合油)で3分間揚げて、実施例1の油ちょう食品100を得た。写真を図10に示す。図10に示す通り、得られた油ちょう食品100は十分なボリューム感のある外観を有していた。また得られた油ちょう食品は、衣及び具材の食感が良好なものであった。 Frozen food 25 in the container-filled frozen food 55 for oil butterfly 1 day after freezing is fried in a frozen state with frying oil (mixed oil of soybean oil and rapeseed oil) at 170 ° C. for 3 minutes to obtain the oil butterfly food 100 of Example 1. It was. The photograph is shown in FIG. As shown in FIG. 10, the obtained oil syrup food 100 had a sufficiently voluminous appearance. In addition, the obtained oil-rich food had a good texture of clothes and ingredients.
 〔実施例2〕
 またトレーの種類を、図7の形態のものに変更して同様に油ちょう用冷凍食品25’及び油ちょう食品100’を得た。得られた油ちょう用冷凍食品25’及び油ちょう食品100’を図11(a)及び(b)にそれぞれ示す。
[Example 2]
Further, the type of the tray was changed to the one shown in FIG. 7, and the frozen food for oil syrup 25'and the oil syrup food 100' were obtained in the same manner. The obtained frozen foods for oil shavings 25'and oil sardine foods 100' are shown in FIGS. 11 (a) and 11 (b), respectively.
 本発明は、未油ちょうであり且つバッター液を用いパン粉を用いない場合であっても、ボリュームある外観を呈する油ちょう食品を得ることができる油ちょう用冷凍食品を提供する。また本発明は、本発明の油ちょう用冷凍食品を短い工程で効率良く製造できる油ちょう用冷凍食品の製造方法を提供する。 The present invention provides a frozen oil-boiled food that can obtain an oil-boiled food having a voluminous appearance even when it is non-oil-free and uses a batter solution and does not use bread crumbs. The present invention also provides a method for producing a frozen oil syrup, which can efficiently produce the frozen oil syrup of the present invention in a short process.

Claims (15)

  1.  油ちょう用食材と、バッター液と、油ちょう用食材を個別に収容可能な食材収容凹部を有する容器とを有し、前記油ちょう用食材と前記バッター液とが前記食材収容凹部に収容されており、且つ前記バッター液は、油ちょう用食材を被覆する被覆部と、該被覆部と連続し且つ該食材収容凹部の底面に保留された溜液とを有する、容器入り油ちょう用冷凍食品。 It has a food material for oil butterfly, a batter liquid, and a container having a food material storage recess capable of individually storing the food material for oil butterfly, and the food material for oil butterfly and the batter liquid are stored in the food material storage recess. The batter liquid is a frozen food for oil shavings in a container, which has a covering portion for coating the oil shaving food and a pooled liquid which is continuous with the covering portion and is retained on the bottom surface of the food storage recess.
  2.  前記容器は、前記食材収容凹部の底面における油ちょう用食材が位置する部分に複数の凹部又は連続的な線状の凹部を有しており、前記バッター液における前記溜液が当該凹部内に存在している、請求項1に記載の容器入り油ちょう用冷凍食品。 The container has a plurality of recesses or continuous linear recesses in a portion of the bottom surface of the food storage recess where the food for oiling is located, and the pooled liquid in the batter liquid is present in the recess. The frozen food for oil shavings in a container according to claim 1.
  3.  前記容器は、油ちょう用食材を個別に収容可能な複数の食材収容凹部を有し、当該複数の食材収容凹部それぞれにおいて前記油ちょう用食材及び前記バッター液が収容されてなる、請求項1又は2に記載の容器入り油ちょう用冷凍食品。 The container has a plurality of foodstuff accommodating recesses capable of individually accommodating oil-filled foodstuffs, and the oil-filled foodstuffs and the batter liquid are accommodated in each of the plurality of foodstuff accommodating recesses. Frozen food for oil butterfly in a container according to 2.
  4.  前記食材収容凹部は一方向に長い形状を有しており、当該形状の長手方向の一端部に前記油ちょう用食材の端部を側方から支持可能な一対の係止突壁を有する、請求項1~3の何れか1項に記載の容器入り油ちょう用冷凍食品。 The food storage recess has a long shape in one direction, and has a pair of locking protrusions capable of supporting the end of the food for oiling from the side at one end in the longitudinal direction of the shape. The frozen food for oil shavings in a container according to any one of Items 1 to 3.
  5.  前記被覆部の表面にパン粉を除く食用粉末が付着している、請求項1~4の何れか1項に記載の容器入り油ちょう用冷凍食品。 The frozen food for oil shavings in a container according to any one of claims 1 to 4, wherein edible powder other than bread crumbs is attached to the surface of the covering portion.
  6.  油ちょう用食材を個別に収容可能な食材収容凹部を有する容器において、当該食材収容凹部内にバッター液を入れる第1工程と、
     未加熱状態の油ちょう用食材の表面をバッター液で被覆する第2工程と、
     第1工程で得られたバッター液入りの食材収容凹部に、第2工程で得られたバッター液で被覆された前記油ちょう用食材を配置する第3工程と、
     第3工程で得られた食材収容凹部に収容されたバッター液及び油ちょう用食材を油ちょうせずに冷凍する工程と、を有する、油ちょう用冷凍食品の製造方法。
    In a container having a food storage recess that can individually store food for oiling, the first step of putting the batter liquid in the food storage recess, and
    The second step of coating the surface of the unheated oil-boiled food with batter liquid, and
    The third step of arranging the oil-filled foodstuff coated with the batter liquid obtained in the second step in the foodstuff storage recess containing the batter liquid obtained in the first step, and the third step.
    A method for producing a frozen food for oil shaving, which comprises a step of freezing the batter liquid and the food for oil shavings stored in the food storage recess obtained in the third step without oiling.
  7.  請求項6に記載の製造方法により製造される、油ちょう用冷凍食品。 Frozen food for oil shavings produced by the production method according to claim 6.
  8.  請求項6に記載の製造方法により製造された油ちょう用冷凍食品を冷凍状態のまま油ちょうする、油ちょう食品の製造方法。 A method for producing an oily food, in which the frozen food for oily food produced by the production method according to claim 6 is oiled in a frozen state.
  9.  油ちょう前の油ちょう用食材を冷凍した状態で収容する、食材収容凹部を備える油ちょう用冷凍食品用トレーであって、
     前記油ちょう用食材は、小麦粉及び水を含むバッター液を表面に付着させ、次いで該バッター液が付着した外表面に、パン粉以外の食用粉末を付着させ、更に第2バッター液を付着させた状態で冷凍されるものとなっており、
     前記油ちょう用食材が収容される前記食材収容凹部の底面部に、前記第2バッター液による位置ずれ防止用のアンカー突部を冷凍状態の前記油ちょう用食材に形成させる、アンカー部形成凹部を備えている油ちょう用冷凍食品用トレー。
    A tray for frozen foods for oils, which has a food storage recess for storing foods for oils before oiling in a frozen state.
    The oil batter has a state in which a batter liquid containing wheat flour and water is attached to the surface, then an edible powder other than bread crumbs is attached to the outer surface to which the batter liquid is attached, and then a second batter liquid is attached. It is supposed to be frozen in
    An anchor portion forming recess for forming an anchor protrusion for preventing misalignment due to the second batter liquid in the frozen foodstuff for oiling is formed on the bottom surface of the food containing recess for storing the oiling food. Equipped with a tray for frozen foods for oil.
  10.  前記アンカー部形成凹部は、線状、網目状、点状、ドロップ状又はこれらを組み合わせた形状で、前記食材収容凹部の底面部に配置されて形成されている請求項9記載の油ちょう用冷凍食品用トレー。 The oil freezing according to claim 9, wherein the anchor portion-forming recess is formed in a linear, mesh-like, dot-like, drop-like shape, or a combination thereof, and is arranged on the bottom surface of the food storage recess. Food tray.
  11.  前記アンカー部形成凹部は、幅又は径が1.9~15.0mm、深さが1.5~3.5mmの凹部として形成されている請求項10記載の油ちょう用冷凍食品用トレー。 The tray for frozen foods for oil shavings according to claim 10, wherein the anchor portion forming recess is formed as a recess having a width or diameter of 1.9 to 15.0 mm and a depth of 1.5 to 3.5 mm.
  12.  前記食材収容凹部が、長手方向を平行に配置して並べた状態で、複数形成されている請求項9~11のいずれか1項記載の油ちょう用冷凍食品用トレー。 The tray for frozen foods for oil shavings according to any one of claims 9 to 11, wherein a plurality of the food storage recesses are formed in a state where the food storage recesses are arranged in parallel in the longitudinal direction.
  13.  請求項9~12のいずれか1項記載の油ちょう用冷凍食品用トレーの前記食材収容凹部に、油ちょう前の前記油ちょう用食材が、冷凍した状態で収容されている冷凍食品用トレー製品であって、
     各々の前記食材収容凹部において、前記アンカー部形成凹部が形成された底面部に供給された前記第2バッター液と、該第2バッター液が供給された底面部に載置された、表面に前記バッター液及び前記食用粉末が付着している前記油ちょう用食材とが、一体となって冷凍された状態で収容されている冷凍食品用トレー製品。
    A frozen food tray product in which the oil-filled foodstuff before the oil bowl is stored in a frozen state in the foodstuff storage recess of the oil-filled frozen food tray according to any one of claims 9 to 12. And
    In each of the foodstuff accommodating recesses, the second batter liquid supplied to the bottom surface portion on which the anchor portion forming recess is formed and the second batter liquid placed on the bottom surface portion to which the second batter liquid is supplied are placed on the surface. A tray product for frozen foods in which the batter liquid and the foodstuff for oiling to which the edible powder is attached are stored together in a frozen state.
  14.  前記油ちょう用食材は、天ぷら用冷凍食品である請求項13記載の冷凍食品用トレー製品。 The frozen food tray product according to claim 13, wherein the oil butterfly ingredient is a frozen food for tempura.
  15.  前記油ちょう用食材は、魚介類、野菜類、果物類、海藻類、卵類、食肉又は加工食品である、請求項13又は14に記載の冷凍食品用トレー製品。
     
    The frozen food tray product according to claim 13 or 14, wherein the foodstuff for oil syrup is seafood, vegetables, fruits, seaweeds, eggs, meat or processed foods.
PCT/JP2020/047654 2019-12-25 2020-12-21 Packed frozen food for deep frying, method for manufacturing packed frozen food for deep frying, and tray for frozen food for deep frying WO2021132146A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
JP2019234423 2019-12-25
JP2019-234423 2019-12-25
JP2019234493 2019-12-25
JP2019-234493 2019-12-25
JP2020157651A JP6876858B1 (en) 2019-12-25 2020-09-18 Frozen food for oil shavings in a container and its manufacturing method
JP2020-157651 2020-09-18
JP2020-157584 2020-09-18
JP2020157584A JP6876857B1 (en) 2019-12-25 2020-09-18 Tray for frozen food for oil

Publications (1)

Publication Number Publication Date
WO2021132146A1 true WO2021132146A1 (en) 2021-07-01

Family

ID=76574759

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2020/047654 WO2021132146A1 (en) 2019-12-25 2020-12-21 Packed frozen food for deep frying, method for manufacturing packed frozen food for deep frying, and tray for frozen food for deep frying

Country Status (2)

Country Link
TW (2) TWI747684B (en)
WO (1) WO2021132146A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS496659B1 (en) * 1969-11-20 1974-02-15
JP2004244080A (en) * 2003-02-17 2004-09-02 Maruha Corp Storage tray for frozen shrimp with coating
JP2010030640A (en) * 2008-07-30 2010-02-12 Nippon Suisan Kaisha Ltd Tray for shrimp material and manufacturing method of frozen shrimp material
WO2016199882A1 (en) * 2015-06-12 2016-12-15 味の素株式会社 Frozen dumpling and production method therefor, container for frozen dumpling, and packaging for frozen dumpling

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS496659B1 (en) * 1969-11-20 1974-02-15
JP2004244080A (en) * 2003-02-17 2004-09-02 Maruha Corp Storage tray for frozen shrimp with coating
JP2010030640A (en) * 2008-07-30 2010-02-12 Nippon Suisan Kaisha Ltd Tray for shrimp material and manufacturing method of frozen shrimp material
WO2016199882A1 (en) * 2015-06-12 2016-12-15 味の素株式会社 Frozen dumpling and production method therefor, container for frozen dumpling, and packaging for frozen dumpling

Also Published As

Publication number Publication date
TWI747801B (en) 2021-11-21
TW202130283A (en) 2021-08-16
TWI747684B (en) 2021-11-21
TW202145899A (en) 2021-12-16

Similar Documents

Publication Publication Date Title
JP5520050B2 (en) Frozen noodles, method for producing the frozen noodles, and coating solution for preventing freezing and burns
US6265005B1 (en) Coating composition for foods and method of improving texture of cooked foods
JP5619300B2 (en) Method for producing frozen noodles, and composition for preventing frozen burn
JP2007517512A (en) Fabric mix for clothing containing modified starch
MXPA01005411A (en) Crisp coating for deep-fried food products.
CN112888318B (en) Method for producing frozen food for frying and frozen food for frying
CN115397254A (en) Frozen cooked rice and its preparation method
WO2021132146A1 (en) Packed frozen food for deep frying, method for manufacturing packed frozen food for deep frying, and tray for frozen food for deep frying
JP6876857B1 (en) Tray for frozen food for oil
JP6876858B1 (en) Frozen food for oil shavings in a container and its manufacturing method
JP2007166950A (en) Kakiage
JP4384121B2 (en) Method for producing breaded fried food
JP6738503B1 (en) Frozen food for deep-fried oil and method for producing the same
JP5436243B2 (en) Fried dough for distribution
JP2007006770A (en) Fried food with breadcrumb and method for producing the same
JP2008228607A (en) Frozen deep-fried food cooked with oil, and method for producing the same
JP7406493B2 (en) Method for manufacturing coated food
JP2003061604A (en) Food material for deep frying, and fried food using the same
JP7406494B2 (en) Method for manufacturing fried foods
JP7356814B2 (en) Fried food batter
JP6634278B2 (en) Manufacturing method of frozen food with bread crumbs
EP0784938B1 (en) Process for the preparation of a frozen meal
Ninan et al. Pilot scale production of battered and breaded fish products
KR20170016604A (en) Laver snack and the manufacturing method thereof
JP2023086050A (en) Quality improver for oil-cooked prepared food, and prepared food for oil cooking and oil-cooked prepared food using the same

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20906849

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20906849

Country of ref document: EP

Kind code of ref document: A1