WO2021129232A1 - Permeable regenerated sand-containing fog seal layer material and preparation method therefor - Google Patents

Permeable regenerated sand-containing fog seal layer material and preparation method therefor Download PDF

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WO2021129232A1
WO2021129232A1 PCT/CN2020/129265 CN2020129265W WO2021129232A1 WO 2021129232 A1 WO2021129232 A1 WO 2021129232A1 CN 2020129265 W CN2020129265 W CN 2020129265W WO 2021129232 A1 WO2021129232 A1 WO 2021129232A1
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parts
sand
mist
layer material
regenerated sand
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Chinese (zh)
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潘友强
徐德根
陈香
陈李峰
臧冬冬
庞一朋
章阳
吴瑶
盛晓慧
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江苏中路交通科学技术有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F289/00Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Definitions

  • the invention belongs to the technical field of road asphalt maintenance materials, and in particular relates to a permeable regenerated sand-containing fog seal material used in the preventive maintenance of asphalt pavements and a preparation method thereof.
  • Sand-containing mist seal technology is a common preventive maintenance method. Fine-grained sand is mixed with modified emulsified asphalt, and special additives are added to make it uniformly and stably suspended, and then sprayed on the road through high-pressure equipment, eliminating the need for afterthought The two-step process of sanding and rubber wheel compaction, and because the fine-grained sand is fully covered by the mortar, it is more uniform, firm and stable compared to sanding and rolling, and has better performance than ordinary mist seals. Anti-skid performance.
  • the first object of the present invention is to provide a permeable recycled sand-containing mist sealing material, which overcomes the defects of the existing sand-containing mist sealing material having poor permeability on the original asphalt base surface and low bonding strength with the original asphalt base surface. .
  • a permeable regenerated sand-containing mist sealing layer material including the following components, the main material of the permeable regenerated sand-containing mist seal layer, a thermoplastic elastomer thickener, a modified organosiloxane abrasion resistance assistant, and 20- 60 mesh fine sand.
  • the main material of the permeable regenerated sand mist seal layer includes the following components by weight:
  • the prepared permeable regenerated sand mist sealing layer material has low solid content and less effective film-forming components.
  • the bonding strength is not enough. If the content of solid asphalt particles is too high, more than 30 parts, it will be difficult to dissolve completely;
  • the amount of organic peroxide catalyst is too low, less than 0.5 part in the whole composition, the reaction rate is too slow, the reaction time is too long, which affects production efficiency, the amount of organic peroxide catalyst is too much High, the polymerization reaction speed is too fast, it is difficult to control, and there is a risk of explosion;
  • the weight parts of the remaining components in the permeable regenerated sand mist sealing layer material are as follows:
  • thermoplastic elastomer thickener 1-5 parts of thermoplastic elastomer thickener, the content of thermoplastic elastomer thickener is too low, less than 1 part in the whole composition, can not make the viscosity of the sand-containing mist sealing layer material achieve the effect of stabilizing sand suspension, and it is easy to occur
  • the phenomenon of fine sand sinking and blocking the pipe the content of the thermoplastic elastomer thickener is too high, higher than 5 parts, the viscosity of the material is too large, the permeability becomes poor, and it cannot form a whole with the original roadbed and pavement, and it is easy to fall off after construction;
  • modified organosiloxane abrasion resistance additives 1-3 parts of modified organosiloxane abrasion resistance additives, the content of modified organosiloxane abrasion resistance additives is too low, less than 1 part in the whole composition, it can not improve the abrasion resistance effect , The content is too high, higher than 3 parts will affect the low-temperature flexibility of the sand-and-mist seal material, and increase the risk of low-temperature cracking resistance;
  • the content of fine sand is too low, less than 20 parts in the whole composition, the anti-skid performance after construction does not meet the requirements, the content of fine sand is too high, more than 40 parts, bonding
  • the material content is low, and the prepared sand-and-mist sealing layer material is difficult to condense into one body, and it is prone to looseness and particle drop.
  • the organic solvent is an aromatic solvent, preferably any one of aromatic solvent oils such as xylene, S-1000, S-1500, and S-2000.
  • the organic peroxide catalyst is any one of benzoyl peroxide, diethyl propyl benzene peroxide, or m-chloroperoxybenzoic acid.
  • the active regenerant is one of aromatic oil or naphthenic oil.
  • thermoplastic elastomer thickener is any one of SBS, SBR, SIS or SEBS.
  • the modified organosiloxane abrasion resistance assistant is any one of modified dimethylsiloxane, silicone-modified polysiloxane, or polyester-modified polysiloxane.
  • the solid pitch particles are any one of rock pitch, coal pitch or petroleum hard pitch particles.
  • the fine sand is any one of quartz sand, emery sand or steel slag.
  • the second object of the present invention is to provide a method for preparing a permeable regenerated sand-and-mist-containing sealing layer material, which overcomes the poor permeability of the existing sand-and-mist sealing layer material on the original asphalt base surface and the bonding strength with the original asphalt base surface. Low defects, simplified operation process and reduced energy consumption.
  • a preparation method of permeable regenerated sand-containing mist sealing layer material is prepared by the following steps:
  • step (2) Combine 100 parts of the main material of the permeable regenerated mist seal layer prepared in step (1), 1-5 parts of thermoplastic elastomer thickener, 1-3 parts of modified organosiloxane wear resistance assistant, 20- 40 parts of fine sand are stirred in a high-speed shearing disperser for 15-30 minutes and then mixed to obtain a permeability regenerated sand-containing mist sealing layer material.
  • the organic solvent is an aromatic solvent, preferably any one of aromatic solvent oils such as xylene, S-1000, S-1500, and S-2000.
  • the organic peroxide catalyst is any one of benzoyl peroxide, diethyl propyl benzene peroxide, or m-chloroperoxybenzoic acid.
  • the active regenerant is one of aromatic oil or naphthenic oil.
  • thermoplastic elastomer thickener is any one of SBS, SBR, SIS or SEBS.
  • the modified organosiloxane abrasion resistance assistant is any one of modified dimethylsiloxane, silicone-modified polysiloxane, or polyester-modified polysiloxane.
  • the solid pitch particles are any one of rock pitch, coal pitch or petroleum hard pitch particles.
  • the fine sand is any one of quartz sand, emery sand or steel slag.
  • the sand-containing mist sealing layer material prepared by blending organic solvents, synthetic thermoplastic acrylic resins, solid asphalt particles, active regenerants, modified organosiloxane wear-resistant additives, thermoplastic elastomer thickeners, etc. is Oily material has good infiltration, dispersion and penetration on the asphalt base surface, and can form a whole with the asphalt pavement through penetration.
  • the thermoplastic acrylic resin can be used as a resin adhesive to improve the bonding strength between it and the asphalt surface layer. To improve durability;
  • the active regenerant can restore and regenerate the aging asphalt on the asphalt surface through the penetration effect, restore the performance of the aging asphalt, and improve the service life of the pavement;
  • Thermoplastic elastomer is used as thickener.
  • the thickener is a thermoplastic elastomer polymer with large molecular weight. After being added, under the dissolution of solvent molecules, the thickener will increase the viscosity of the solution due to its large molecular weight. Increase the viscosity of the sand and mist seal layer material to form a good suspension of fine sand; after the construction is completed, after the solvent of the sand mist seal layer evaporates, the rubber component in the thermoplastic elastomer can modify the asphalt film and the acrylic film. It improves the low-temperature flexibility of the sand-and-mist sealing layer material, and prevents low-temperature cracking after construction;
  • Aromatic solvent oil S-1000, S-1500, S-2000, Nanjing Bright Chemical Co., Ltd.;
  • Petroleum hard asphalt particles anti-rutting masterbatch, Sinopec Luoyang Branch;
  • Aromatic oil, naphthenic oil Zibo Guangyi Petrochemical Co., Ltd.;
  • Benzoyl peroxide catalyst CAS#:94-36-0: Jinan Huijinchuan Trading Co., Ltd.;
  • Diethylene propylene benzene peroxide catalyst CAS#: 80-43-3; Hongbaoli Group Co., Ltd.;
  • Polyether modified polydimethylsiloxane wear-resistant agent 8530H: Shanghai Puzhen Biological Technology Co., Ltd.;
  • Silicone modified polysiloxane anti-wear agent Shandong Moore Chemical Co., Ltd.;
  • Quartz sand, steel slag Lingshou County Lanxiang Mineral Products Processing Factory
  • step (2) Put 1000kg of the main material of the permeability regenerated sand mist seal layer prepared in step (1), 10kg of SBR thickener, 10kg of modified dimethylsiloxane, 200kg of 20 mesh quartz sand in high-speed shearing After stirring for 15 minutes in a cutting and dispersing machine, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 1.
  • step (2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SIS thickener, 30kg silicone modified polysiloxane wear resistance assistant, and 400kg 60 mesh emery After stirring for 30 minutes in a high-speed shearing disperser, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 2.
  • step (2) Combine 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 50kg SEBS thickener, 30kg polyester modified polysiloxane wear resistance assistant, 300kg 40 mesh quartz sand After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 3.
  • step (2) Put 1000kg of the main material of the permeable regenerated sand-containing mist seal layer prepared in step (1), 30kg SBS thickener, 20kg silicone modified polysiloxane wear resistance assistant, and 200kg 20 mesh steel slag. After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 4.
  • step (2) Put 1000kg of the main material of the permeability regenerated sand mist seal layer prepared in step (1), 10kg SEBS thickener, 30kg modified dimethylsiloxane wear-resistant additive, and 400kg 40 mesh quartz sand. After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 5.
  • step (2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SIS thickener, 20kg of silicone modified polysiloxane wear resistance assistant, and 300kg of 20 mesh emery in After stirring in a high-speed shearing disperser for 15 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 6.
  • step (2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 20kg SBS thickener, 20kg modified dimethylsiloxane wear-resistant additive, and 200kg 40 mesh quartz sand. After stirring in a high-speed shearing disperser for 15 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 7.
  • step (2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SBS thickener, 20kg modified dimethylsiloxane wear-resistant additive, and 300kg 20 mesh steel slag at high speed After stirring in a shearing disperser for 20 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 8.
  • the appearance inspection method is visual inspection
  • Abrasion resistance (wet wheel wear) is tested in accordance with "JTG E20-2011 Highway Engineering Asphalt and Asphalt Mixture Test Regulations";
  • Penetration depth The test method is core sampling, and the penetration depth is measured with a vernier caliper.
  • the permeable regenerated sand-containing mist sealing layer material prepared in Examples 1-8 has a uniform viscous oily black liquid in appearance.
  • the bonding strength with the base surface is between 2.6-3.6MPa; the surface drying time is 0.5-1h, the actual drying time is: 1.2-2.5h; the impermeability of the pavement has been improved by 100%; the anti-skid after construction
  • the performance is: 55-73BPN; the wear resistance (wet wheel abrasion) is: 120-240g/m 2 ; the penetration depth is 8-13mm, and the improvement rate of Marshall strength after construction is 40-62%.
  • the permeable regenerated sand-containing mist sealing layer material prepared by the present invention has good permeability, high bonding strength, fast curing time, short curing time, good impermeability and good wear resistance.
  • the permeable recycled sand-containing mist seal material of the present invention has a good reinforcement effect on pavement, can maintain good service status of asphalt pavement and prolong the service life of asphalt pavement, and can be widely used in preventiveness of all asphalt pavements Conservation field.

Abstract

A permeable regenerated sand-containing fog seal layer material and a preparation method therefor. A sand-containing fog seal layer material prepared by mixing materials, such as an organic solvent, a synthesized thermoplastic acrylic resin, solid asphalt particles, an active regenerant, a modified organosiloxane wear-resistant auxiliary agent, and a thermoplastic elastomer thickener, with fine sand is an oily material. The sand-containing fog seal layer material has good permeability and regeneration performance on an asphalt surface layer, and the prepared sand-containing fog seal layer material has high strength, good skid resistance and waterproof performance, high bonding strength with an original asphalt pavement, and good wear resistance. The preparation method for the sand-containing fog seal layer material is convenient to operate, low in energy consumption, and suitable for large-scale construction application in preventive maintenance of the asphalt pavement.

Description

一种渗透性再生含砂雾封层材料及其制备方法Permeable regenerated sand-containing mist sealing layer material and preparation method thereof 技术领域Technical field
本发明属于道路沥青养护材料技术领域,具体涉及一种在沥青路面预防性养护中应用的渗透性再生含砂雾封层材料及其制备方法。The invention belongs to the technical field of road asphalt maintenance materials, and in particular relates to a permeable regenerated sand-containing fog seal material used in the preventive maintenance of asphalt pavements and a preparation method thereof.
背景技术Background technique
含砂雾封层技术是一种常用的预防养护手段,将细粒砂与改性乳化沥青混合,并加入特殊成分添加剂使之均匀稳定悬浮,然后通过高压设备喷洒在路面上,省去了事后撒砂和胶轮碾压的两步工序,而且由于细粒砂充分被胶浆裹覆,相对于撒砂和碾压更加的均匀、牢固和稳定,具有相比于普通雾封层更优异的抗滑性能。Sand-containing mist seal technology is a common preventive maintenance method. Fine-grained sand is mixed with modified emulsified asphalt, and special additives are added to make it uniformly and stably suspended, and then sprayed on the road through high-pressure equipment, eliminating the need for afterthought The two-step process of sanding and rubber wheel compaction, and because the fine-grained sand is fully covered by the mortar, it is more uniform, firm and stable compared to sanding and rolling, and has better performance than ordinary mist seals. Anti-skid performance.
中国专利CN108585621 A“一种沥青基浓缩封面料及其制备方法和含砂雾封层混合料”公开了利用陶土、乳化剂和水形成泥浆型乳化皂液,对沥青进行乳化,使各组分相互结合形成统一的整体,提升乳化沥青的稠度和稳定度,提高悬砂效果。但是其采用的沥青与原沥青基面粘结强度低,因此耐磨性差。中国专利CN108070269 A“一种环氧改性乳化沥青含砂雾封层材料及其制备方法和应用”公开了一种采用环氧树脂和水溶性固化剂、乳化沥青制备含砂雾封层材料。通过环氧树脂和固化剂改性乳化沥青沥青制备的含砂雾封层,提高其与沥青基面的粘结强度,但是其为水性材料,在油性的沥青路面上渗透性差,改善效果有限,且由于环氧树脂与固化剂混合后易产生固化反应,储藏期短;如果采用双组份分开包装,使用时要现配先用,不便于现场施工。中国专利CN109135486 A“高耐磨含砂雾封层材料及其制备方法和应用”采用的主要成分为改性甲基丙烯酸类树脂,通过添加固化剂、抗老化剂、消光剂、无机填料等与细砂制备而成,通过采用油性甲基丙烯酸树脂来提高含砂雾封层与沥青基层的粘结力,进而提高耐磨性,但是该材料的成膜物为纯甲基丙烯酸树脂,制备成本很高,不适于工程中的应用。Chinese patent CN108585621 A "A asphalt-based concentrated cover material and its preparation method and sand-containing mist seal mixture" discloses the use of clay, emulsifier and water to form a slurry-type emulsified soap to emulsify the asphalt so that each component can interact with each other. Combine to form a unified whole, improve the consistency and stability of emulsified asphalt, and improve the effect of sand suspension. However, the asphalt and the original asphalt base have low bonding strength, so the wear resistance is poor. Chinese patent CN108070269 A "An epoxy modified emulsified asphalt sand-containing mist seal material and its preparation method and application" discloses a sand-containing mist seal material prepared by using epoxy resin, a water-soluble curing agent, and emulsified asphalt. The sand-containing mist seal layer prepared by epoxy resin and curing agent modified emulsified asphalt asphalt can improve its bonding strength with the asphalt base surface. However, it is a water-based material and has poor permeability on oily asphalt pavements, and the improvement effect is limited. And because the epoxy resin and the curing agent are prone to curing reaction after being mixed, the storage period is short; if the two-component packaging is used separately, it should be prepared before use when using it, which is not convenient for on-site construction. Chinese patent CN109135486 A "High wear-resistant sand-containing mist seal material and its preparation method and application" adopts the main component of modified methacrylic resin, which is combined with curing agent, anti-aging agent, matting agent, inorganic filler, etc. It is made of fine sand, and oily methacrylic resin is used to improve the adhesion between the sand-containing mist seal layer and the asphalt base layer, thereby improving the wear resistance, but the film-forming material of this material is pure methacrylic resin, and the preparation cost Very high, not suitable for engineering applications.
根据上述提及的专利技术以及目前含砂雾封层的使用应用情况,由于当前我 国含砂雾封层材料普遍采用SBR改性乳化沥青、SBS改性乳化沥青、水性环氧改性乳化沥青,采用水性含砂雾封层材料,在原沥青基面上渗透性差,与原沥青基面粘结强度低。According to the above-mentioned patented technology and the current use and application of sand-containing mist seals, as the current sand-containing mist seal materials in China generally use SBR modified emulsified asphalt, SBS modified emulsified asphalt, and waterborne epoxy modified emulsified asphalt. Adopting water-based sand-and-mist sealing layer material has poor permeability on the original asphalt base surface and low bonding strength with the original asphalt base surface.
有鉴于上述现有的含砂雾封层在沥青路面预养护应用中存在的技术缺陷,本发明人基于从事此类产品设计制造多年丰富的实务经验及专业知识,并配合理论的运用,积极加以研究创新,以期创设一种渗透性再生含砂雾封层材料及其制备方法,使其更具有实用性。经过不断的研究、设计,并经反复试作样品及改进后,终于创设出确具实用价值的本发明。In view of the technical shortcomings of the above-mentioned existing sand-containing mist seals in the application of asphalt pavement pre-maintenance, the present inventors have been actively involved in the design and manufacture of such products based on their rich practical experience and professional knowledge for many years. Research and innovation, in order to create a permeable recycled sand-containing mist seal material and its preparation method to make it more practical. After continuous research, design, and repeated trial and improvement of samples and improvements, the present invention with real practical value was finally created.
发明内容Summary of the invention
本发明的第一目的在于,提供一种渗透性再生含砂雾封层材料,克服现有的含砂雾封层材料在原沥青基面上渗透性差,与原沥青基面粘结强度低的缺陷。The first object of the present invention is to provide a permeable recycled sand-containing mist sealing material, which overcomes the defects of the existing sand-containing mist sealing material having poor permeability on the original asphalt base surface and low bonding strength with the original asphalt base surface. .
本发明的目的及解决其技术问题是采用以下技术方案来实现的:The purpose of the present invention and the solution of its technical problems are achieved by adopting the following technical solutions:
一种渗透性再生含砂雾封层材料,包括如下各组分,渗透性再生含砂雾封层主料、热塑性弹性体增稠剂、改性有机硅氧烷耐磨性助剂和20-60目的细砂。A permeable regenerated sand-containing mist sealing layer material, including the following components, the main material of the permeable regenerated sand-containing mist seal layer, a thermoplastic elastomer thickener, a modified organosiloxane abrasion resistance assistant, and 20- 60 mesh fine sand.
作为优选的,渗透性再生含砂雾封层主料包括如下重量份的各组分,Preferably, the main material of the permeable regenerated sand mist seal layer includes the following components by weight:
有机溶剂100份;100 parts of organic solvent;
固体沥青颗粒15-30份,如果固体沥青颗粒的含量过低,在整个组分中低于15份,则制备的渗透性再生含砂雾封层材料的固含量低,有效成膜成分少,粘结强度不够,若固体沥青颗粒含量过高,高于30份,则难以溶解完全;15-30 parts of solid asphalt particles, if the content of solid asphalt particles is too low, less than 15 parts in the whole composition, the prepared permeable regenerated sand mist sealing layer material has low solid content and less effective film-forming components. The bonding strength is not enough. If the content of solid asphalt particles is too high, more than 30 parts, it will be difficult to dissolve completely;
活性再生剂3-7份,如果活性再生剂含量过低,在整个组分中低于3份起不到对老化沥青的还原再生效果,含量过高,高于7份则造成含砂雾封层膜偏软,降低粘结力;3-7 parts of active regenerant. If the content of active regenerant is too low, less than 3 parts in the whole component will not have the effect of reducing and regenerating the aged asphalt. If the content is too high, more than 7 parts will cause sand-containing mist seal. The layers of the film are soft, reducing the adhesion;
丙烯酸甲酯10-20份,2-甲基丙烯酸甲酯7-14份,苯乙烯3-6份,丙烯酸甲酯和2-甲基丙烯酸甲酯含量过低或者苯乙烯单体含量过高,使得合成的热塑性丙烯酸玻璃化转变温度过高,在室温下难以成膜,需要高温加温成膜,不适宜在施工现场应用,丙烯酸甲酯和2-甲基丙烯酸甲酯含量过高或者苯乙烯单体含量过低,造成合成的丙烯酸树脂膜太软,粘结强度低,起不到提高粘结强度的作用;10-20 parts of methyl acrylate, 7-14 parts of methyl 2-methacrylate, 3-6 parts of styrene, the content of methyl acrylate and methyl 2-methacrylate is too low or the content of styrene monomer is too high, The glass transition temperature of the synthesized thermoplastic acrylic acid is too high, and it is difficult to form a film at room temperature. It requires high temperature heating to form a film. It is not suitable for application on the construction site. The content of methyl acrylate and 2-methyl methacrylate is too high or styrene The monomer content is too low, causing the synthetic acrylic resin film to be too soft, and the bonding strength is low, which cannot improve the bonding strength;
有机过氧化物催化剂0.5-1份,有机过氧化物催化剂用量过低,在整个组分 中低于0.5份,反应速率太慢,反应时间过长而影响生产效率,有机过氧化物催化剂用量过高,聚合反应速度太快,难以控制,易发生爆聚的风险;0.5-1 part of organic peroxide catalyst, the amount of organic peroxide catalyst is too low, less than 0.5 part in the whole composition, the reaction rate is too slow, the reaction time is too long, which affects production efficiency, the amount of organic peroxide catalyst is too much High, the polymerization reaction speed is too fast, it is difficult to control, and there is a risk of explosion;
在渗透性再生含砂雾封层材料中其余各组分的重量份如下:The weight parts of the remaining components in the permeable regenerated sand mist sealing layer material are as follows:
100份渗透性再生含砂雾封层主料;100 parts of the main material of the permeability regenerated sand mist seal layer;
1-5份热塑性弹性体增稠剂,热塑性弹性体增稠剂含量过低,在整个组分中低于1份,不能使含砂雾封层材料的粘度达到稳定悬砂的效果,易发生细砂下沉堵管的现象,热塑性弹性体增稠剂含量过高,高于5份,材料的粘度太大,渗透性能变差,不能与原路基路面形成一个整体,施工后易发生脱落;1-5 parts of thermoplastic elastomer thickener, the content of thermoplastic elastomer thickener is too low, less than 1 part in the whole composition, can not make the viscosity of the sand-containing mist sealing layer material achieve the effect of stabilizing sand suspension, and it is easy to occur The phenomenon of fine sand sinking and blocking the pipe, the content of the thermoplastic elastomer thickener is too high, higher than 5 parts, the viscosity of the material is too large, the permeability becomes poor, and it cannot form a whole with the original roadbed and pavement, and it is easy to fall off after construction;
1-3份改性有机硅氧烷耐磨性助剂,改性有机硅氧烷耐磨性助剂含量过低,在整个组分中低于1份,起不到提高耐磨性的效果,含量过高,高于3份将会影响含砂雾封层材料的低温柔顺性,加大了低温抗裂的风险;1-3 parts of modified organosiloxane abrasion resistance additives, the content of modified organosiloxane abrasion resistance additives is too low, less than 1 part in the whole composition, it can not improve the abrasion resistance effect , The content is too high, higher than 3 parts will affect the low-temperature flexibility of the sand-and-mist seal material, and increase the risk of low-temperature cracking resistance;
20-40份20-60目细砂,细砂含量过低,在整个组分中低于20份,施工后抗滑性能达不到要求,细砂含量过高,高于40份,粘结材料含量就低,制备的含砂雾封层材料难以凝聚成一体,易发生松散和掉粒。20-40 parts of 20-60 mesh fine sand, the content of fine sand is too low, less than 20 parts in the whole composition, the anti-skid performance after construction does not meet the requirements, the content of fine sand is too high, more than 40 parts, bonding The material content is low, and the prepared sand-and-mist sealing layer material is difficult to condense into one body, and it is prone to looseness and particle drop.
作为优选的,有机溶剂为芳烃类溶剂,优选为二甲苯、S-1000、S-1500、S-2000等芳烃溶剂油中的任意一种。Preferably, the organic solvent is an aromatic solvent, preferably any one of aromatic solvent oils such as xylene, S-1000, S-1500, and S-2000.
作为优选的,有机过氧化物催化剂为过氧化苯甲酰、过氧化二乙丙苯或间氯过氧化苯甲酸中的任意一种。Preferably, the organic peroxide catalyst is any one of benzoyl peroxide, diethyl propyl benzene peroxide, or m-chloroperoxybenzoic acid.
作为优选的,活性再生剂为芳烃油或环烷油其中的一种。Preferably, the active regenerant is one of aromatic oil or naphthenic oil.
作为优选的,热塑性弹性体增稠剂为SBS、SBR、SIS或SEBS中的任意一种。Preferably, the thermoplastic elastomer thickener is any one of SBS, SBR, SIS or SEBS.
作为优选的,改性有机硅氧烷耐磨性助剂为改性二甲基硅氧烷、硅酮改性聚硅氧烷或聚酯改性聚硅氧烷中的任意一种。Preferably, the modified organosiloxane abrasion resistance assistant is any one of modified dimethylsiloxane, silicone-modified polysiloxane, or polyester-modified polysiloxane.
作为优选的,固体沥青颗粒为岩沥青、煤沥青或石油硬质沥青颗粒中的任意一种。Preferably, the solid pitch particles are any one of rock pitch, coal pitch or petroleum hard pitch particles.
作为优选的,细砂为石英砂、金刚砂或钢渣中的任意一种。Preferably, the fine sand is any one of quartz sand, emery sand or steel slag.
本发明的第二目的在于,提供一种渗透性再生含砂雾封层材料的制备方法,克服现有的含砂雾封层材料在原沥青基面上渗透性差,与原沥青基面粘结强度低的缺陷,简化操作工艺,降低能耗。The second object of the present invention is to provide a method for preparing a permeable regenerated sand-and-mist-containing sealing layer material, which overcomes the poor permeability of the existing sand-and-mist sealing layer material on the original asphalt base surface and the bonding strength with the original asphalt base surface. Low defects, simplified operation process and reduced energy consumption.
本发明的目的及解决其技术问题是采用以下技术方案来实现的:The purpose of the present invention and the solution of its technical problems are achieved by adopting the following technical solutions:
一种渗透性再生含砂雾封层材料的制备方法,由如下步骤制备而得:A preparation method of permeable regenerated sand-containing mist sealing layer material is prepared by the following steps:
(1)将100份有机溶剂加入到搅拌反应釜中升温至70-80℃,再加入15-30份固体沥青颗粒、3-7份活性再生剂后搅拌0.5-1h,再向反应釜中缓慢滴加10-20份的丙烯酸甲酯、3-6份的苯乙烯、7-14份的2-甲基丙烯酸甲酯、0.5-1份的有机过氧化物催化剂、控制滴加时间不少于30min,待全部滴加完后搅拌反应1-2h后冷却至室温,进而制备出渗透性再生含砂雾封层主料;(1) Add 100 parts of organic solvent to the stirred reactor and raise the temperature to 70-80℃, then add 15-30 parts of solid asphalt particles and 3-7 parts of active regenerant, stir for 0.5-1h, and then slowly add to the reactor Add 10-20 parts of methyl acrylate, 3-6 parts of styrene, 7-14 parts of methyl 2-methacrylate, 0.5-1 parts of organic peroxide catalyst, and control the dripping time not less than 30min, after all the dripping is completed, the reaction is stirred for 1-2h and then cooled to room temperature, and then the main material of the permeability regenerated sand mist seal layer is prepared;
(2)将100份步骤(1)制备的渗透再生雾封层主料、1-5份热塑性弹性体增稠剂、1-3份的改性有机硅氧烷耐磨性助剂、20-40份细砂在高速剪切分散机中搅拌15-30min后混合得到渗透性再生含砂雾封层材料。(2) Combine 100 parts of the main material of the permeable regenerated mist seal layer prepared in step (1), 1-5 parts of thermoplastic elastomer thickener, 1-3 parts of modified organosiloxane wear resistance assistant, 20- 40 parts of fine sand are stirred in a high-speed shearing disperser for 15-30 minutes and then mixed to obtain a permeability regenerated sand-containing mist sealing layer material.
作为优选的,有机溶剂为芳烃类溶剂,优选为二甲苯、S-1000、S-1500、S-2000等芳烃溶剂油中的任意一种。Preferably, the organic solvent is an aromatic solvent, preferably any one of aromatic solvent oils such as xylene, S-1000, S-1500, and S-2000.
作为优选的,有机过氧化物催化剂为过氧化苯甲酰、过氧化二乙丙苯或间氯过氧化苯甲酸中的任意一种。Preferably, the organic peroxide catalyst is any one of benzoyl peroxide, diethyl propyl benzene peroxide, or m-chloroperoxybenzoic acid.
作为优选的,活性再生剂为芳烃油或环烷油其中的一种。Preferably, the active regenerant is one of aromatic oil or naphthenic oil.
作为优选的,热塑性弹性体增稠剂为SBS、SBR、SIS或SEBS中的任意一种。Preferably, the thermoplastic elastomer thickener is any one of SBS, SBR, SIS or SEBS.
作为优选的,改性有机硅氧烷耐磨性助剂为改性二甲基硅氧烷、硅酮改性聚硅氧烷或聚酯改性聚硅氧烷中的任意一种。Preferably, the modified organosiloxane abrasion resistance assistant is any one of modified dimethylsiloxane, silicone-modified polysiloxane, or polyester-modified polysiloxane.
作为优选的,固体沥青颗粒为岩沥青、煤沥青或石油硬质沥青颗粒中的任意一种。Preferably, the solid pitch particles are any one of rock pitch, coal pitch or petroleum hard pitch particles.
作为优选的,细砂为石英砂、金刚砂或钢渣中的任意一种。Preferably, the fine sand is any one of quartz sand, emery sand or steel slag.
采用上述技术方案,能够实现以下技术效果:With the above technical solutions, the following technical effects can be achieved:
(1)采用有机溶剂、合成的热塑性丙烯酸树脂、固体沥青颗粒、活性再生剂以及改性有机硅氧烷耐磨助剂、热塑性弹性体增稠剂等共混制备的含砂雾封层材料是油性材料,在沥青基面上具有良好的浸润、分散和渗透作用,通过渗透可与沥青路面形成一个整体,同时,热塑性丙烯酸树脂可以作为树脂胶黏剂来提高其与沥青面层的粘结强度,进而提高耐久性;(1) The sand-containing mist sealing layer material prepared by blending organic solvents, synthetic thermoplastic acrylic resins, solid asphalt particles, active regenerants, modified organosiloxane wear-resistant additives, thermoplastic elastomer thickeners, etc. is Oily material has good infiltration, dispersion and penetration on the asphalt base surface, and can form a whole with the asphalt pavement through penetration. At the same time, the thermoplastic acrylic resin can be used as a resin adhesive to improve the bonding strength between it and the asphalt surface layer. To improve durability;
(2)添加的有机硅氧烷耐磨助剂,经过改性后的有机硅氧烷分子活性大, 在成膜过程中有机硅氧烷分子间在空气中水分的作用发生水解形成(si-oH)硅醇键,3个以上硅醇键间发生交联缩和反应形成了具有si-o-si键交联网络或者体型结构,另一方面,硅醇键可与丙烯酸酯间发生酯交换反应,在丙烯酸树脂分子链中引入si-o-si键的空间网络结构,由于si-o键密度较大,提高了体系成膜后薄膜的硬度,进而可以提高含砂雾封层的耐磨性能和耐久性;(2) The added organosiloxane anti-wear additives, the modified organosiloxane molecules are highly active, and the water in the air between the organosiloxane molecules undergoes hydrolysis during the film formation process (si- oH) Silanol bond, cross-linking and reaction between more than 3 silanol bonds to form a cross-linked network or body structure with si-o-si bond, on the other hand, silanol bond can be transesterified with acrylate Reaction, the introduction of the si-o-si bond spatial network structure into the molecular chain of acrylic resin, due to the higher si-o bond density, the hardness of the film after the system is formed is increased, and the wear resistance of the sand-containing mist seal layer can be improved Performance and durability;
(3)活性再生剂可以通过渗透作用可以对沥青表面老化的沥青进行还原再生,恢复老化沥青的性能,提高路面使用寿命;(3) The active regenerant can restore and regenerate the aging asphalt on the asphalt surface through the penetration effect, restore the performance of the aging asphalt, and improve the service life of the pavement;
(4)选择溶解能力强的芳烃类溶剂,增加丙烯酸树脂与沥青间的相容性。在丙烯酸树脂合成的过程中加入沥青,利用丙烯酸单体和溶剂对沥青的溶解来降低丙烯酸树脂的合成速率,防止丙烯酸合成的爆聚。在过氧化物催化剂自由基的作用下,部分沥青分子中的不饱和键被活性,与丙烯酸发生接枝反应,提高了沥青的极性,增加了沥青膜的粘结力;另外,将溶剂沥青制备和热塑性丙烯树脂的制备二个过程和二为一,节约了材料的生产时间,降低了能耗,提高了材料的生产效率;(4) Choose aromatic hydrocarbon solvents with strong solubility to increase the compatibility between acrylic resin and asphalt. In the process of acrylic resin synthesis, asphalt is added, and the acrylic monomer and solvent are used to dissolve the asphalt to reduce the synthesis rate of acrylic resin and prevent the explosion of acrylic acid synthesis. Under the action of peroxide catalyst free radicals, some of the unsaturated bonds in the asphalt molecules are activated and grafted with acrylic acid, which improves the polarity of the asphalt and increases the adhesion of the asphalt membrane; in addition, the solvent asphalt The two processes of preparation and the preparation of thermoplastic propylene resin are combined into one, which saves the production time of the material, reduces the energy consumption, and improves the production efficiency of the material;
(5)采用热塑性弹性体作为增稠剂,增稠剂为大分子量的热塑性弹性体聚合物,加入后,在溶剂分子的溶解下,增稠剂由于分子量大,造成溶液的粘度增大,可以提高含砂雾封层材料的粘度,形成对细砂的良好悬浮作用;施工完成后,含砂雾封层的溶剂挥发后,热塑性弹性体中的橡胶组分可以对沥青膜和丙烯酸膜进行改性,提高了含砂雾封层材料的低温柔顺性,防止施工后低温开裂;(5) Thermoplastic elastomer is used as thickener. The thickener is a thermoplastic elastomer polymer with large molecular weight. After being added, under the dissolution of solvent molecules, the thickener will increase the viscosity of the solution due to its large molecular weight. Increase the viscosity of the sand and mist seal layer material to form a good suspension of fine sand; after the construction is completed, after the solvent of the sand mist seal layer evaporates, the rubber component in the thermoplastic elastomer can modify the asphalt film and the acrylic film. It improves the low-temperature flexibility of the sand-and-mist sealing layer material, and prevents low-temperature cracking after construction;
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,对依据本发明提出的一种渗透性再生含砂雾封层材料及其制备方法其具体实施方式、特征及其功效。下面结合具体实施例对本发明提供的一种渗透性再生含砂雾封层材料及其制备方法进行详细的描述,但不应将其理解为对本发明保护范围的限定。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, characteristics and effects of a permeable regenerated sand-containing mist sealing layer material and its preparation method according to the present invention are proposed. The following describes in detail a permeable regenerated sand-containing mist sealing layer material provided by the present invention and a preparation method thereof in conjunction with specific examples, but it should not be understood as a limitation of the protection scope of the present invention.
本发明市售材料型号及具体厂家如下所示:The models and specific manufacturers of commercially available materials of the present invention are as follows:
二甲苯,CAS#:56-26、异构级,济南铭信化工有限公司;Xylene, CAS#: 56-26, heterogeneous grade, Jinan Mingxin Chemical Co., Ltd.;
芳烃溶剂油:S-1000、S-1500、S-2000,南京百立达化工有限公司;Aromatic solvent oil: S-1000, S-1500, S-2000, Nanjing Bright Chemical Co., Ltd.;
岩沥青:T140,天津市诚利化工有限责任公司;Rock asphalt: T140, Tianjin Chengli Chemical Co., Ltd.;
煤沥青:邯郸县福润化工有限公司;Coal pitch: Handan County Furun Chemical Co., Ltd.;
石油硬质沥青颗粒:抗车辙母粒,中石化洛阳分公司;Petroleum hard asphalt particles: anti-rutting masterbatch, Sinopec Luoyang Branch;
芳烃油、环烷油:淄博广懿石油化工有限公司;Aromatic oil, naphthenic oil: Zibo Guangyi Petrochemical Co., Ltd.;
丙烯酸甲酯CAS#:96-33-3、2-甲基丙烯酸甲酯CAS#80-62-6:济南汇丰达Methyl acrylate CAS#:96-33-3, 2-Methyl methacrylate CAS#80-62-6: Jinan Huifengda
化工有限公司;Chemical Co., Ltd.;
苯乙烯CAS#:100-42-5:南京兴沙化工有限公司;Styrene CAS#: 100-42-5: Nanjing Xingsha Chemical Co., Ltd.;
过氧化苯甲酰催化剂,CAS#:94-36-0:济南汇锦川商贸有限公司;Benzoyl peroxide catalyst, CAS#:94-36-0: Jinan Huijinchuan Trading Co., Ltd.;
过氧化二乙丙苯催化剂,CAS#:80-43-3;红宝丽集团股份有限公司;Diethylene propylene benzene peroxide catalyst, CAS#: 80-43-3; Hongbaoli Group Co., Ltd.;
间氯过氧化苯甲酸,CAS:937-14-4:武汉欣欣佳丽生物科技有限公司;M-chloroperoxybenzoic acid, CAS:937-14-4: Wuhan Xinxinjiali Biological Technology Co., Ltd.;
改性二甲基硅氧烷耐磨剂,SF-653,东莞市四方化工有限公司;Modified dimethylsiloxane anti-wear agent, SF-653, Dongguan Sifang Chemical Co., Ltd.;
聚醚改性聚二甲基硅氧烷耐磨剂,8530H:上海谱振生物科技有限公司;Polyether modified polydimethylsiloxane wear-resistant agent, 8530H: Shanghai Puzhen Biological Technology Co., Ltd.;
硅酮改性聚硅氧烷耐磨剂:山东摩尔化工有限公司;Silicone modified polysiloxane anti-wear agent: Shandong Moore Chemical Co., Ltd.;
SBS 792、SBR 1502、SEBS YH503T、SIS 1105:中石化巴陵石化;SBS 792, SBR 1502, SEBS YH503T, SIS 1105: Sinopec Baling Petrochemical;
石英砂、钢渣:灵寿县兰祥矿产品加工厂;Quartz sand, steel slag: Lingshou County Lanxiang Mineral Products Processing Factory;
金刚砂:芜湖中冶环保科技有限公司;Emery: Wuhu MCC Environmental Technology Co., Ltd.;
实施例1Example 1
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的二甲苯加入到不锈钢电热反应釜中,开启温度加热,待温度升高至70℃时,再加入150kg的岩沥青颗粒、30kg的芳烃油再生剂后搅拌0.5h,再向反应釜中缓慢滴加100kg的丙烯酸甲酯、30kg的苯乙烯、70kg的2-甲基丙烯酸甲酯、5kg的过氧化苯甲酰催化剂,控制滴加时间为0.5h,等滴加完后继续搅拌反应1h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of xylene into the stainless steel electric heating reactor, turn on the temperature to heat, and when the temperature rises to 70℃, add 150kg of rock asphalt particles and 30kg of aromatic oil regenerant, stir for 0.5h, and then Slowly add 100kg of methyl acrylate, 30kg of styrene, 70kg of methyl 2-methacrylate, and 5kg of benzoyl peroxide catalyst to the reaction kettle, control the dripping time to 0.5h, and continue after the dripping is completed. After stirring and reacting for 1 hour, it is cooled to room temperature, and the main material of the permeability regenerated sand mist seal layer is prepared;
(2)将1000kg的步骤(1)制备的渗透性再生含砂雾封层主料、10kg的SBR增稠剂、10kg的改性二甲基硅氧烷、200kg的20目石英砂在高速剪切分散机中搅拌15min后混合得到渗透性再生含砂雾封层材料1。(2) Put 1000kg of the main material of the permeability regenerated sand mist seal layer prepared in step (1), 10kg of SBR thickener, 10kg of modified dimethylsiloxane, 200kg of 20 mesh quartz sand in high-speed shearing After stirring for 15 minutes in a cutting and dispersing machine, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 1.
实施例2Example 2
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-1000芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至80℃,加入300kg石油硬质沥青颗粒、70kg的环烷油再生 剂后搅拌1h,再向反应釜中缓慢滴加150kg的丙烯酸甲酯、45kg的苯乙烯、100kg的2-甲基丙烯酸甲酯、7kg的过氧化二乙丙苯催化剂,控制滴加时间为0.6h,等滴加完后继续搅拌反应1.5h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-1000 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature to heat, wait for the temperature to rise to 80℃, add 300kg of petroleum hard asphalt particles, 70kg of naphthenic oil regenerant and stir for 1h , And then slowly drip 150kg of methyl acrylate, 45kg of styrene, 100kg of methyl 2-methacrylate, 7kg of diethylene propylene peroxide catalyst into the reactor, and control the dripping time to 0.6h, etc. After the addition, continue to stir and react for 1.5 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、30kg SIS增稠剂、30kg的硅酮改性聚硅氧烷耐磨性助剂、400kg的60目金刚砂在高速剪切分散机中搅拌30min后混合得到渗透性再生含砂雾封层材料2。(2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SIS thickener, 30kg silicone modified polysiloxane wear resistance assistant, and 400kg 60 mesh emery After stirring for 30 minutes in a high-speed shearing disperser, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 2.
实施例3Example 3
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-1500芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至75℃,加入200kg煤沥青颗粒、50kg的芳烃油再生剂后搅拌0.5h,再向反应釜中缓慢滴加200kg的丙烯酸甲酯、60kg的苯乙烯、140kg的2-甲基丙烯酸甲酯、10kg的过氧化二乙丙苯催化剂,控制滴加时间为0.6h,等滴加完后继续搅拌反应2h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-1500 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature heating, wait for the temperature to rise to 75℃, add 200kg coal tar particles, 50kg aromatic oil regenerant and stir for 0.5h, then Slowly add 200kg of methyl acrylate, 60kg of styrene, 140kg of methyl 2-methacrylate, and 10kg of diethylene propylene peroxide catalyst into the reaction kettle, control the dripping time to 0.6h, and wait until the dripping is complete. Then continue to stir and react for 2 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、50kg SEBS增稠剂、30kg的聚酯改性聚硅氧烷耐磨性助剂、300kg的40目石英砂在高速剪切分散机中搅拌20min后混合得到渗透性再生含砂雾封层材料3。(2) Combine 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 50kg SEBS thickener, 30kg polyester modified polysiloxane wear resistance assistant, 300kg 40 mesh quartz sand After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain the permeability regenerated sand-containing mist sealing layer material 3.
实施例4Example 4
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-2000芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至80℃,加入300kg石油硬质沥青颗粒、40kg的芳烃油再生剂后搅拌1h,再向反应釜中缓慢滴加120kg的丙烯酸甲酯、40kg的苯乙烯、100kg的2-甲基丙烯酸甲酯、8kg的间氯过氧化苯甲酸催化剂,控制滴加时间为0.5h,等滴加完后继续搅拌反应1.5h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-2000 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature heating, and wait for the temperature to rise to 80℃, add 300kg of petroleum hard asphalt particles and 40kg of aromatic oil regenerant and stir for 1h. Then slowly drip 120kg of methyl acrylate, 40kg of styrene, 100kg of methyl 2-methacrylate, 8kg of m-chloroperoxybenzoic acid catalyst into the reaction kettle, control the dripping time to 0.5h, etc. After the completion, continue to stir and react for 1.5 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、30kg SBS增稠剂、20kg的硅酮改性聚硅氧烷耐磨性助剂、200kg的20目钢渣在高速剪切分散机中搅拌20min后混合得到渗透性再生含砂雾封层材料4。(2) Put 1000kg of the main material of the permeable regenerated sand-containing mist seal layer prepared in step (1), 30kg SBS thickener, 20kg silicone modified polysiloxane wear resistance assistant, and 200kg 20 mesh steel slag. After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 4.
实施例5Example 5
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的二甲苯芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至70℃,加入200kg岩沥青颗粒、50kg的环烷油再生剂后搅拌0.5h,再向反应釜中缓慢滴加200kg的丙烯酸甲酯、60kg的苯乙烯、140kg的2-甲基丙烯酸甲酯、10kg的过氧化苯甲酰催化剂,控制滴加时间为0.8h,等滴加完后继续搅拌反应2h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of xylene aromatic solvent naphtha into the stainless steel electric heating reactor, turn on the temperature heating, wait for the temperature to rise to 70℃, add 200kg of rock asphalt particles, 50kg of naphthenic oil regenerant and stir for 0.5h, then Slowly add 200kg of methyl acrylate, 60kg of styrene, 140kg of methyl 2-methacrylate, and 10kg of benzoyl peroxide catalyst to the reaction kettle, and control the dripping time to 0.8h, and wait until the dripping is completed. Continue to stir and react for 2 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、10kg SEBS增稠剂、30kg的改性二甲基硅氧烷耐磨助剂、400kg的40目石英砂在高速剪切分散机中搅拌20min后混合得到渗透性再生含砂雾封层材料5。(2) Put 1000kg of the main material of the permeability regenerated sand mist seal layer prepared in step (1), 10kg SEBS thickener, 30kg modified dimethylsiloxane wear-resistant additive, and 400kg 40 mesh quartz sand. After stirring for 20 minutes in a high-speed shearing disperser, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 5.
实施例6Example 6
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-1500芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至80℃,加入100kg煤沥青颗粒、30kg的芳烃油再生剂后搅拌0.5h,再向反应釜中缓慢滴加150kg的丙烯酸甲酯、40kg的苯乙烯、100kg的2-甲基丙烯酸甲酯、5kg的过氧化苯甲酰催化剂,控制滴加时间为0.5h,等滴加完后继续搅拌反应1h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-1500 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature to heat, wait for the temperature to rise to 80℃, add 100kg coal tar particles and 30kg aromatic oil regenerant and stir for 0.5h, then Slowly drip 150kg of methyl acrylate, 40kg of styrene, 100kg of methyl 2-methacrylate, 5kg of benzoyl peroxide catalyst into the reactor, control the dripping time to 0.5h, and wait until the dripping is completed. Continue to stir and react for 1 hour and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、30kg SIS增稠剂、20kg的硅酮改性聚硅氧烷耐磨性助剂、300kg的20目金刚砂在高速剪切分散机中搅拌15min后混合得到渗透性再生含砂雾封层材料6。(2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SIS thickener, 20kg of silicone modified polysiloxane wear resistance assistant, and 300kg of 20 mesh emery in After stirring in a high-speed shearing disperser for 15 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 6.
实施例7Example 7
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-1500芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至80℃,加入300kg硬质沥青颗粒、40kg的环烷油再生剂后搅拌0.6h,再向反应釜中缓慢滴加200kg的丙烯酸甲酯、50kg的苯乙烯、140kg的2-甲基丙烯酸甲酯、10kg的过氧化苯甲酰催化剂,控制滴加时间为0.6h,等滴加完后继续搅拌反应2h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-1500 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature heating, wait for the temperature to rise to 80℃, add 300kg of hard pitch particles, 40kg of naphthenic oil regenerant and stir for 0.6h , And then slowly drip 200kg of methyl acrylate, 50kg of styrene, 140kg of methyl 2-methacrylate, 10kg of benzoyl peroxide catalyst into the reactor, control the dripping time to 0.6h, etc. After completion, continue to stir and react for 2 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、20kg SBS增稠剂、20kg的改性二甲基硅氧烷耐磨助剂、200kg的40目石英砂在高速剪切分散机中搅拌15min后混合得到渗透性再生含砂雾封层材料7。(2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 20kg SBS thickener, 20kg modified dimethylsiloxane wear-resistant additive, and 200kg 40 mesh quartz sand. After stirring in a high-speed shearing disperser for 15 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 7.
实施例8Example 8
通过如下步骤制备渗透性再生含砂雾封层材料:Prepare the permeability regenerated sand mist sealing layer material through the following steps:
(1)将1000kg的S-2000芳烃溶剂油加入到不锈钢电热反应釜中,开启温度加热,待温度升高至80℃,加入200kg煤沥青颗粒、50kg的芳烃油再生剂后搅拌0.5h,再向反应釜中缓慢滴加150kg的丙烯酸甲酯、30kg的苯乙烯、70kg的2-甲基丙烯酸甲酯、6kg的过氧化二乙丙苯催化剂,控制滴加时间为0.5h,等滴加完后继续搅拌反应1.5h后冷却至室温,制备出渗透性再生含砂雾封层主料;(1) Add 1000kg of S-2000 aromatic solvent oil into the stainless steel electric heating reactor, turn on the temperature heating, wait until the temperature rises to 80℃, add 200kg coal pitch particles, 50kg aromatic oil regenerant, and stir for 0.5h, then Slowly add 150kg of methyl acrylate, 30kg of styrene, 70kg of methyl 2-methacrylate, 6kg of diethylene propylene peroxide catalyst into the reaction kettle, control the dripping time to 0.5h, and wait until the dripping is complete. Then continue to stir and react for 1.5 hours and then cool to room temperature to prepare the main material of the permeability regenerated sand mist seal layer;
(2)将1000kg步骤(1)制备的渗透性再生含砂雾封层主料、30kg SBS增稠剂、20kg的改性二甲基硅氧烷耐磨助剂、300kg的20目钢渣在高速剪切分散机中搅拌20min后混合得到渗透性再生含砂雾封层材料8。(2) Put 1000kg of the main material of the permeability regenerated sand-containing mist seal layer prepared in step (1), 30kg SBS thickener, 20kg modified dimethylsiloxane wear-resistant additive, and 300kg 20 mesh steel slag at high speed After stirring in a shearing disperser for 20 minutes, the mixture is mixed to obtain a permeability regenerated sand-containing mist sealing layer material 8.
性能测试:Performance Testing:
测试实施例1-8制得的渗透性再生含砂雾封层材料的外观、与基面的粘结强度、表干时间、实干时间、抗渗性能、渗透深度、抗滑性能、耐磨性(湿轮磨耗)和涂刷后的马歇尔稳定度,结果如表1所示;The appearance, the bonding strength with the base surface, the surface drying time, the actual drying time, the impermeability performance, the penetration depth, the anti-skid performance, and the abrasion resistance of the permeability regenerated sand-and-mist seal layer material prepared in Test Examples 1-8 (Wet wheel wear) and Marshall stability after painting, the results are shown in Table 1;
其中,外观检测方法为目测;Among them, the appearance inspection method is visual inspection;
与基面的粘结强度按照《CJJ139-2010城市桥梁桥面防水工程技术规程》附录B进行检测;The bonding strength with the base surface shall be tested in accordance with Appendix B of "CJJ139-2010 Urban Bridge Deck Waterproof Engineering Technical Regulations";
表干时间和实干时间按照《GB/T16777-2008建筑防水涂料试验方法》进行检测;The surface dry time and actual dry time shall be tested in accordance with "GB/T16777-2008 Test Method for Architectural Waterproof Coatings";
抗渗性按照《T0971-2008沥青路面渗水系数测试方法》进行检测;Impermeability is tested in accordance with "T0971-2008 Asphalt Pavement Water Permeability Coefficient Test Method";
抗滑性按照《T0964-2008摆式仪测定路面摩擦系数试验方法》进行检测;The anti-skid property shall be tested in accordance with "T0964-2008 Test Method for Determination of Pavement Friction Coefficient by Pendulum Instrument";
耐磨性(湿轮磨耗)按照《JTG E20-2011公路工程沥青和沥青混合料试验规程》进行检测;Abrasion resistance (wet wheel wear) is tested in accordance with "JTG E20-2011 Highway Engineering Asphalt and Asphalt Mixture Test Regulations";
涂刷后马歇尔强度:按照《JTG E20-2011公路工程沥青和沥青混合料试验规程》进行检测;Marshall strength after painting: test according to "JTG E20-2011 Highway Engineering Asphalt and Asphalt Mixture Test Regulations";
渗透深度:测试方法为钻芯取样,用游标卡尺测量渗透深度。Penetration depth: The test method is core sampling, and the penetration depth is measured with a vernier caliper.
表1渗透性再生含砂雾封层材料技术指标Table 1 Technical indicators of permeability regenerated sand-containing mist seal material
Figure PCTCN2020129265-appb-000001
Figure PCTCN2020129265-appb-000001
Figure PCTCN2020129265-appb-000002
Figure PCTCN2020129265-appb-000002
从表1可知:实施例1-8制备的渗透性再生含砂雾封层材料外观为均匀粘稠状油性黑色液体。与基面的粘结强度为:2.6-3.6MPa之间;表干时间为0.5-1h,实干时间为:1.2-2.5h;对路面抗渗性能提高率都达到了100%;施工后抗滑性能为:55-73BPN;耐磨性能(湿轮磨耗)为:120-240g/m 2;渗透深度为8-13mm,施工后对马歇尔强度提升率为:40-62%。通过上述实验数据可以看出,本发明制备的渗透性再生含砂雾封层材料的渗透性能好,粘结强度高,固化时间快,养护时间短,抗渗性好,耐磨性好。综上,本发明的渗透性再生含砂雾封层材料对路面具有良好的加固效果,能维持沥青路面良好的服务状态并延长沥青路面的服役寿命,可广泛的应用于所有沥青路面的预防性养护领域。 It can be seen from Table 1 that the permeable regenerated sand-containing mist sealing layer material prepared in Examples 1-8 has a uniform viscous oily black liquid in appearance. The bonding strength with the base surface is between 2.6-3.6MPa; the surface drying time is 0.5-1h, the actual drying time is: 1.2-2.5h; the impermeability of the pavement has been improved by 100%; the anti-skid after construction The performance is: 55-73BPN; the wear resistance (wet wheel abrasion) is: 120-240g/m 2 ; the penetration depth is 8-13mm, and the improvement rate of Marshall strength after construction is 40-62%. It can be seen from the above experimental data that the permeable regenerated sand-containing mist sealing layer material prepared by the present invention has good permeability, high bonding strength, fast curing time, short curing time, good impermeability and good wear resistance. In summary, the permeable recycled sand-containing mist seal material of the present invention has a good reinforcement effect on pavement, can maintain good service status of asphalt pavement and prolong the service life of asphalt pavement, and can be widely used in preventiveness of all asphalt pavements Conservation field.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术 内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only the preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed in the preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the profession Those skilled in the art, without departing from the scope of the technical solution of the present invention, can make use of the technical content disclosed above to make slight changes or modifications into equivalent embodiments with equivalent changes, but any content that does not depart from the technical solution of the present invention is based on The technical essence of the invention makes any simple modifications, equivalent changes and modifications to the above embodiments still fall within the scope of the technical solutions of the present invention.

Claims (10)

  1. 一种渗透性再生含砂雾封层材料,其特征在于:包括如下各组分,渗透性再生含砂雾封层主料、热塑性弹性体增稠剂、改性有机硅氧烷耐磨性助剂和20-60目的细砂。A permeable regenerated sand-containing mist sealing layer material, which is characterized in that it includes the following components, the main material of the permeable regenerated sand-containing mist seal layer, a thermoplastic elastomer thickener, and a modified organosiloxane abrasion resistance assistant Agent and 20-60 mesh fine sand.
  2. 根据权利要求1所述的渗透性再生含砂雾封层材料,其特征在于:所述渗透性再生含砂雾封层主料包括如下重量份的各组分,The permeable regenerated sand-mist-containing sealing layer material according to claim 1, wherein the main material of the permeable regenerated sand-mist-containing seal layer comprises the following components by weight:
    有机溶剂100份100 parts of organic solvent
    固体沥青颗粒15-30份15-30 parts of solid asphalt particles
    活性再生剂3-7份Active regeneration agent 3-7 parts
    丙烯酸甲酯10-20份10-20 parts of methyl acrylate
    苯乙烯3-6份3-6 parts of styrene
    2-甲基丙烯酸甲酯7-14份2-methyl methacrylate 7-14 parts
    有机过氧化物催化剂0.5-1份;0.5-1 part of organic peroxide catalyst;
    在所述渗透性再生含砂雾封层材料中各组分的重量份如下:The weight parts of the components in the permeable regenerated sand mist-containing sealing layer material are as follows:
    100份渗透性再生含砂雾封层主料;100 parts of the main material of the permeability regenerated sand mist seal layer;
    1-5份热塑性弹性体增稠剂;1-5 parts of thermoplastic elastomer thickener;
    1-3份改性有机硅氧烷耐磨性助剂;1-3 parts of modified organosiloxane abrasion resistance additives;
    20-40份20-60目细砂。20-40 parts of 20-60 mesh fine sand.
  3. 根据权利要求2所述的渗透性再生含砂雾封层材料,其特征在于:所述有机溶剂为芳烃类溶剂。The permeable regenerated sand mist-containing sealing layer material according to claim 2, wherein the organic solvent is an aromatic hydrocarbon solvent.
  4. 根据权利要求2或3所述的渗透性再生含砂雾封层材料,其特征在于:所述有机过氧化物催化剂为过氧化苯甲酰、过氧化二乙丙苯或间氯过氧化苯甲酸中的任意一种。The permeable regenerated sand-containing mist sealing layer material according to claim 2 or 3, wherein the organic peroxide catalyst is benzoyl peroxide, diethylpropyl benzene peroxide or m-chloroperoxybenzoic acid Any of them.
  5. 根据权利要求4所述的渗透性再生含砂雾封层材料,其特征在于:所述活性再生剂为芳烃油或环烷油其中的一种。The permeable regenerated sand mist-containing sealing layer material according to claim 4, wherein the active regenerant is one of aromatic oil or naphthenic oil.
  6. 根据权利要求5所述的渗透性再生含砂雾封层材料,其特征在于:所述热塑性弹性体增稠剂为SBS、SBR、SIS或SEBS中的任意一种。The permeable regenerated sand mist-containing sealing layer material according to claim 5, wherein the thermoplastic elastomer thickener is any one of SBS, SBR, SIS or SEBS.
  7. 根据权利要求5或6所述的渗透性再生含砂雾封层材料,其特征在于:所 述改性有机硅氧烷耐磨性助剂为改性二甲基硅氧烷、硅酮改性聚硅氧烷或聚酯改性聚硅氧烷中的任意一种。The permeable regenerated sand mist-containing sealing layer material according to claim 5 or 6, characterized in that: the modified organosiloxane wear resistance assistant is modified dimethylsiloxane, silicone modified Either polysiloxane or polyester-modified polysiloxane.
  8. 根据权利要求1~7任一项所述的渗透性再生含砂雾封层材料的制备方法,其特征在于:包括如下操作步骤,The method for preparing a permeable regenerated sand-and-mist-containing sealing layer material according to any one of claims 1 to 7, characterized in that it comprises the following operation steps:
    (1)制备渗透性再生含砂雾封层主料:将100份有机溶剂加入到反应釜中升温,再加入15-30份固体沥青颗粒、3-7份活性再生剂搅拌0.5-1h后,再向反应釜中缓慢滴加10-20份丙烯酸甲酯、3-6份苯乙烯、7-14份2-甲基丙烯酸甲酯、0.5-1份有机过氧化物催化剂、控制滴加时间不少于0.5h,待滴加完后搅拌反应1-2h后冷却至室温,进而得到渗透性再生含砂雾封层主料;(1) Preparation of the main material of the permeable regenerated sand mist seal layer: add 100 parts of organic solvent to the reactor to heat up, then add 15-30 parts of solid asphalt particles, 3-7 parts of active regenerant and stir for 0.5-1h. Then slowly add 10-20 parts of methyl acrylate, 3-6 parts of styrene, 7-14 parts of methyl 2-methacrylate, 0.5-1 parts of organic peroxide catalyst, and control the dropping time into the reaction kettle. Less than 0.5h, after the dripping is completed, the reaction is stirred for 1-2h and then cooled to room temperature to obtain the main material of the permeability regenerated sand mist seal layer;
    (2)将100份步骤(1)制备的渗透性再生含砂雾封层主料、1-5份热塑性弹性体增稠剂、1-3份的改性有机硅氧烷耐磨性助剂、20-40份20-60目细砂在高速剪切分散机中搅拌15-30min后混合得到渗透性再生含砂雾封层材料。(2) Combine 100 parts of the main material of the permeable regenerated sand mist seal layer prepared in step (1), 1-5 parts of thermoplastic elastomer thickener, and 1-3 parts of modified organosiloxane abrasion resistance additives , 20-40 parts of 20-60 mesh fine sand is stirred in a high-speed shearing disperser for 15-30 minutes and then mixed to obtain a permeability regenerated sand-containing mist sealing layer material.
  9. 根据权利要求8所述的渗透性再生含砂雾封层材料的制备方法,其特征在于:在步骤(1)中,升温温度为70-80℃。The preparation method of the permeability regenerated sand mist-containing sealing layer material according to claim 8, characterized in that: in step (1), the heating temperature is 70-80°C.
  10. 根据权利要求8所述的渗透性再生含砂雾封层材料的制备方法,其特征在于:所述改性有机硅氧烷耐磨性助剂为改性二甲基硅氧烷、硅酮改性聚硅氧烷或聚酯改性聚硅氧烷中的任意一种。The method for preparing a permeable regenerated sand mist-containing sealing layer material according to claim 8, characterized in that: the modified organosiloxane abrasion resistance assistant is modified dimethylsiloxane, modified silicone Any one of flexible polysiloxane or polyester-modified polysiloxane.
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