WO2021128161A1 - Method and apparatus for integrated and elevated construction of arched structure - Google Patents

Method and apparatus for integrated and elevated construction of arched structure Download PDF

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Publication number
WO2021128161A1
WO2021128161A1 PCT/CN2019/128684 CN2019128684W WO2021128161A1 WO 2021128161 A1 WO2021128161 A1 WO 2021128161A1 CN 2019128684 W CN2019128684 W CN 2019128684W WO 2021128161 A1 WO2021128161 A1 WO 2021128161A1
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WO
WIPO (PCT)
Prior art keywords
lifting
plate
arched
cable
hydraulic
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PCT/CN2019/128684
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French (fr)
Chinese (zh)
Inventor
王龙
梁湖清
魏崴
蓝戊己
陈臻颖
温建明
石开荣
曹嘉利
卢德辉
Original Assignee
广州建筑股份有限公司
上海业升机电控制技术有限公司
广州五羊建设机械有限公司
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Application filed by 广州建筑股份有限公司, 上海业升机电控制技术有限公司, 广州五羊建设机械有限公司 filed Critical 广州建筑股份有限公司
Priority to PCT/CN2019/128684 priority Critical patent/WO2021128161A1/en
Priority to CN201980059054.6A priority patent/CN113454306B/en
Publication of WO2021128161A1 publication Critical patent/WO2021128161A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements

Definitions

  • the invention relates to a construction method for integral lifting, in particular to a device and construction method used for the integral lifting of an arched structure.
  • the purpose of the present invention is to provide a construction method for the overall improvement of the arched structure, which is reliable in quality, safe and economical, and has high construction efficiency.
  • the overall lifting construction method of the arched structure includes the following steps:
  • step (4) also includes
  • Commissioning inspection commissioning the hydraulic lifting system, checking whether the lifting structural unit and all temporary measures for hydraulic synchronous lifting meet the construction requirements;
  • Formal lifting After lifting the lifting unit by about 150mm, pause the lifting, fine-tune the elevation of each lifting point of the lifting unit to make it level, let it stand for 4-12 hours, and conduct a comprehensive inspection of the hydraulic lifting equipment system and structural system, and then Then lift the lifting structure to the lower support structure.
  • step (2) computer simulation is used to perform simulation analysis with the goal of no relative displacement at both ends of the lifted structure during the lifting process and no downward deflection of the lifted structure during the lifting process, to confirm that the lifting structure needs to be applied Temporary prestress.
  • the specification of the prestressed cable to be used is determined and the design of the tension end node and the anchor end node are carried out.
  • the tension end node and the anchor end node adopt an assembled design.
  • the tension end nodes and anchor end nodes corresponding to the multiple prestressed cables are set.
  • the tension end nodes applied to multiple prestressed cables include: at least two hydraulic tensioners, each of which is used to tension a bunch of prestressed cables; at least two end supports, each end bearing The member is used to support a hydraulic tensioner, and each of the end supporting members includes an end plate welded together, at least one horizontal stiffening plate and at least one vertical stiffening plate.
  • the end plate is provided with a cable hole, so The horizontal stiffening plate and the vertical stiffening plate are arranged on the end plate around the cable hole, the cable hole is used to pass through the pre-stressed cable, and the end bearing near the lifting structure is supported on and lifted
  • the two sets of shear plates are connected through the bottom string of the structure and are connected as a whole through upper and lower connecting angles.
  • the anchoring end nodes applied to multiple prestressed stay cables include: at least two bottom anchors for fixing the prestressed stay cables; at least two end supports, each of which is used to support a bottom anchor,
  • the end bearing includes end plates welded together, at least one horizontal stiffening plate and at least one vertical stiffening plate, the end plate is provided with a cable hole, and the horizontal stiffening plate and the vertical stiffening plate surround the A cable hole is provided on the end plate, the cable hole is used to pass through the prestressed cable, and two end supports are supported on two sets of shear plates that are connected through the lower string of the lifting structure, It is connected into a whole through upper and lower connecting angle steel;
  • the end bearing is provided with tooth grooves matching the shear plate on the vertical stiffening plate close to the lifting structure, and the shear plate is firmly buckled on the shear plate through the tooth grooves.
  • Each group of shear plates includes at least one shear plate.
  • the shear plate also includes a shear plate for reinforcing and connecting two adjacent end bearing members on the same side of the lifting structure.
  • the tension end node and anchor end node adopt assembly design, which are assembled and assembled on site.
  • the installation and disassembly are flexible and convenient, and have little impact on the original structure and appearance. It avoids the difficulty of conventional methods and has a greater impact on the original structure and appearance. Repair difficult shortcomings.
  • the required prestressed cable is a single prestressed cable
  • a tension end node and an anchor end node corresponding to the single prestressed cable are set.
  • the tension end node applied to a single prestressed cable includes: a hydraulic tensioner for tensioning the prestressed cable; an end bearing member for supporting the hydraulic tensioner, and the end bearing member It includes an end plate welded together, two clamping plates, two stiffening plates and a non-slip stiffening rib.
  • the end plate is provided with a cable hole, and the clamping plate and the stiffening plate are arranged around the cable hole.
  • the anti-slip stiffening rib is arranged on the end plate and welded to one of the clamping plates, and the cable hole is used to pass through the prestressed cable, and the clamping plate
  • the anchoring end node applied to a single prestressed cable includes: a connecting plate arranged on the lower wing plate of the lower chord of the lifting truss of the lifting structure; the end of the prestressed cable is provided with a locking clip, and the lock The clamp is connected to the connecting plate through a pin.
  • arched structure integral lifting construction method can accurately control the deformation of the arched structure during the lifting process, ensure the precise positioning of the structure lifting and the structural form before and after installation to meet the design requirements, and change the traditional arched structure Due to the sudden change in rigidity and large deformation before and after the installation and fixation of the support, the overall situation that the construction is difficult to implement is improved, and a large number of high-altitude operations are converted into ground operations; the temporary prestress application and removal are convenient for construction and have little impact on the original structure.
  • This construction method improves the environmental conditions of manual operations, reduces the source of danger, has a short construction period, high quality, and the construction process is safe and reliable, thereby saving construction time and costs as a whole.
  • Fig. 1 is a schematic diagram of the installation of an arched roof structure according to the first embodiment of the present invention
  • Fig. 2 is a schematic diagram of assembling the lifting structure on the ground according to the first embodiment of the present invention
  • FIG. 3 is a schematic diagram of the installation of the lifting structure according to the first embodiment of the present invention after being lifted into place;
  • Fig. 4 is a schematic diagram of a completed installation of the arched roof structure according to the first embodiment of the present invention.
  • FIG. 5 is a schematic diagram of the structure of a double-cable tension end node according to the first embodiment of the present invention.
  • FIG. 6 is a schematic diagram of the structure of the middle end bearing member of the double-cable tension end node according to the first embodiment of the present invention.
  • Fig. 7 is a schematic diagram of the structure of a double-cable anchored end node according to the first embodiment of the present invention.
  • FIG. 8 is a schematic diagram of the structure of a single-cable tension end node according to the second embodiment of the present invention.
  • FIG. 9 is a cross-sectional view of a single cable tension end node according to the second embodiment of the present invention.
  • FIG. 10 is a schematic diagram of the structure of the middle end bearing member of the single-cable tension end node according to the second embodiment of the present invention.
  • Fig. 11 is a schematic diagram of the structure of a single-cable anchored end node according to the second embodiment of the present invention.
  • the arched structure that requires overall lifting construction is the arched roof structure 2.
  • the arched roof structure 2 needs to be installed on the lower support structure 1.
  • the arched roof structure 2 includes the arched lifting structure 2-1 And the post-installation component 2-2 at the support.
  • the lifting structure 2-1 is assembled on the ground, and then lifted to the lower support structure 1, and then the post-installation component 2-2 at the support is installed to lift the structure 2-1 is installed on the lower support structure 1.
  • a tire frame 4 is set on the ground, and the arched lifting structure 2-1 is assembled on the tire frame 4.
  • a lifting frame 5 is built on the lower support structure 1, and a hydraulic synchronous lifting system 6 is set on the lifting frame 5.
  • the hydraulic synchronous lifting system 6 is connected to the lifting point 8 through the lifting steel strand 7, which is the lifting structure 2-1 Be prepared for the overall improvement.
  • step (2) it is necessary to calculate the required temporary prestress to confirm the required prestress cable setting.
  • the arch structure span of the arched roof used is 60 meters
  • the spacing between the main trusses is 6 meters
  • the section height of the main truss is 2.5 meters
  • the ratio of rise to span is 1/10
  • the upper and lower chords are square tubes.
  • the web rod adopts square tube ⁇ 110 ⁇ 5
  • the material is Q345B
  • the roof panel adopts 50mm thick sandwich color steel plate.
  • the rigidity of the lifted structure changes greatly compared with the designed state, resulting in a large mid-span deflection of 374mm, and a relatively large level at both ends of the structure. Deformation, relative elongation of 240mm, the overall lifting is difficult to install accurately in place.
  • the rigidity of the lifting structure 2-1 can be effectively controlled, and the deformation and shape of the lifting structure 2-1 during the lifting process can be adjusted and controlled.
  • an initial tension of 239kN is applied to the lifting structure 2-1.
  • the two ends of the lifting structure 2-1 are relatively contracted by 14mm; the temporary prestressing cable 4 is anchored, and the lifting structure 2- 1 During the overall lifting process, the two ends are relatively elongated by 14mm.
  • the relative deformation of the two ends of the lifting structure 2-1 is zero, and the mid-span deflection is 25mm, which meets the requirements of installation accuracy and design.
  • the lifting structure 2-1 When the initial tension of 267kN is applied to the lifting structure 2-1, when the pre-stress tension is completed, the lifting structure 2-1 just separates from the tire frame, the mid-span deflection during the lifting process is zero, and the two ends of the structure no longer have relative deformation. , The relative shrinkage of the two ends of the lifting structure 2-1 when it is lifted in place is 17mm, which meets the requirements of installation accuracy and design requirements.
  • the high-strength and low-relaxation prestressed steel strands have a stress ratio of 0.47 ⁇ 0.52.
  • the tensioning and anchoring of the temporary prestressing force cable 3 is performed by a hydraulic tensioner.
  • the structure of the tension end node 9 is shown in Fig. 5.
  • the hydraulic tensioner 9-1 used to tension the two prestressed cables 3 is supported on the end support 9-2, and the two end supports 9-2
  • the upper and lower connecting angles 9-41 and 9-42 are connected as a whole and supported on the shear plate 9-3.
  • the shear plate 9-3 adopts a through-type connection and the lower chord 9- of the lifting structure 2-1 6 Weld and connect together, and the size of shear plate 9-3 is determined by calculation.
  • the two end bearing pieces 9-2 are connected with the upper and lower connecting angle steels 9-41 and 9-42 through high-strength bolts.
  • the end bearing 9-2 is assembled by welding and assembled end plates 9-21, horizontal stiffening plates 9-22, vertical stiffening plates 9-23 and 9-24, as shown in FIG. 6. Wherein, the end plate 9-21 is provided with a threading hole 9-25, and a connecting bolt hole 9-26 is provided at an appropriate position.
  • the end bearing 9-2 is close to the vertical stiffening plate 9-24 of the lower chord 9-6 of the lifting structure, and a tooth groove matching the shear plate 9-3 is set on the vertical stiffening plate 9-24, which can be firmly buckled and hung on the shear plate. 9-3.
  • the structure of the anchored end node 10 is shown in Fig. 7, the temporary prestressed cable 3 is anchored and fixed by the bottom anchor 10-1, the bottom anchor 10-1 is supported on the end support 10-2, and the two end supports 10-2
  • the upper and lower connecting angle steels 10-41 and 10-42 are connected as a whole and supported on the shear plate 10-3.
  • the end bearing 10-2, upper and lower connecting angles 10-41 and 10-42, the specifications and connection mode of the shear plate 10-3 are the same as those of the end bearing 9-2, upper and lower connecting angles 9-41 Same as 9-42, shear plate 9-3.
  • the arched structure that requires overall lifting construction is the arched roof structure 2.
  • the arched roof structure 2 needs to be installed on the lower support structure 1.
  • the arched roof structure 2 includes the arched lifting structure 2-1 And the post-installation component 2-2 at the support.
  • the lifting structure 2-1 is assembled on the ground, and then lifted to the lower support structure 1, and then the post-installation component 2-2 at the support is installed to lift the structure 2-1 is installed on the lower support structure 1.
  • a tire frame 4 is set on the ground, and the arched lifting structure 2-1 is assembled on the tire frame 4.
  • the pre-stressed cables 3 are bundled at both ends of the lifting structure 2-1, and temporary pre-stress is applied, and the temporary pre-stressed cables 3 are stretched to the control value, and the lifting structure 2-1 Set up the lifting point 8.
  • a lifting frame 5 is built on the lower support structure 1, and a hydraulic synchronous lifting system 6 is set on the lifting frame 5.
  • the hydraulic synchronous lifting system 6 is connected to the lifting point 8 through the lifting steel strand 7, which is the lifting structure 2-1 Be prepared for the overall improvement.
  • step (2) calculate the required temporary prestress. If the required temporary prestress is small, only a single prestressed steel strand is required, and then the corresponding tension end node 9'and anchor end node 10' are performed. the design of.
  • the end bearing 9'-2 is assembled by welding of end plates 9'-21, clamping plates 9'-22, 9'-23, stiffening plates 9'-24, and non-slip stiffening ribs 9'-25, such as Shown in Figure 10.
  • the end plate 9'-21 has holes for the temporary auxiliary pre-stressed cable 3 to pass through, and the ends of the clamping plates 9'-22 and 9'-23 are provided to match the lower chord 9-6 of the lifting truss Concave card slot.
  • the anchoring end node of the single-cable temporary auxiliary prestressed cable 3 is shown in Fig. 11.
  • the temporary auxiliary pre-stressed cable 3 uses the locking clip 10'-1 provided at the end to pass through the pin and the connecting plate 10'-2 provided at the bottom of the lower chord of the lifting truss.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

Disclosed is a method for the integrated and elevated construction of an arched structure, comprising the following steps: dividing an arched structure into an arched elevated structure and a post-assembly member at a support base, providing a jig on the ground, and completing the assembly of the elevated structure on the jig; threading and restraining a prestress dragline at both ends of the elevated structure and applying a temporary prestress force; using a hydraulic synchronized lifting system to lift the elevated structure to the location of a lower support structure to be mounted, mounting the post-assembly member at the support base, and connecting the elevated structure and the lower support structure to from an integrated body. Also disclosed are an assembled tensioning end node and an anchoring end node used for threading and restraining prestress draglines and for tensioning. The present invention can accurately control the deformation of the arched structure during lifting, thus ensuring accurate positioning for structure lifting and ensuring that the structure shape before and after mounting meets design requirements; meanwhile, applying and removing a temporary prestress force for construction are convenient, and the impact on the original structure is low.

Description

一种拱形结构整体提升施工方法及装置Construction method and device for integral lifting of arched structure 技术领域Technical field
本发明涉及一种整体提升的施工方法,特别涉及一种拱形结构的整体提升所使用的装置及施工方法。The invention relates to a construction method for integral lifting, in particular to a device and construction method used for the integral lifting of an arched structure.
背景技术Background technique
随着我国经济文化的发展,我国建筑市场中出现了越来越多的高层、复杂建筑物,而高空作业安全隐患多、工期长、施工质量难以保证,且工程成本居高不下,在这种背景下,使用整体提升施工方法,将高空作业转化为地面作业,从而大大减少了高空作业量,并实现结构安装的装配化、机械化,大大提高了该类结构施工的施工效率、施工质量和施工过程的安全性。With the development of my country’s economy and culture, more and more high-rise and complex buildings have appeared in the construction market in my country. There are many hidden dangers in high-altitude operations, long construction periods, difficult construction quality, and high engineering costs. Under the background, the overall construction method is used to transform high-altitude operations into ground operations, which greatly reduces the amount of high-altitude operations, and realizes the assembly and mechanization of structural installation, which greatly improves the construction efficiency, construction quality and construction of this type of structure construction Security of the process.
然而,对于需要精确控制结构的变形及形态的结构整体提升施工,例如拱形结构,还没有完善的整体提升施工方法。现有的整体提升施工方法适用于桁架等常规结构的提升施工,如果将传统的整体提升施工方法应用于拱形结构,在提升过程中,提升结构会发生较大变形,提升到位后的结构形态发生改变,导致后装杆件安装困难甚至无法安装,施工质量难以保证。However, for the overall lifting construction of structures that require precise control of the deformation and shape of the structure, such as arched structures, there is no complete overall lifting construction method. The existing overall lifting construction method is suitable for the lifting construction of conventional structures such as trusses. If the traditional overall lifting construction method is applied to the arched structure, the lifting structure will be greatly deformed during the lifting process, and the structure will be lifted in place. Changes have occurred, making the installation of post-installation rods difficult or even impossible, and the construction quality is difficult to guarantee.
因此,亟需一种适用于拱形结构等需要精确控制变形及形态的结构的整体提升施工方法及装置。Therefore, there is an urgent need for an overall lifting construction method and device suitable for structures such as arched structures that require precise control of deformation and shape.
发明内容Summary of the invention
本发明的目的在于,提供一种拱形结构整体提升施工方法,质量可靠、安全经济、施工效率高。The purpose of the present invention is to provide a construction method for the overall improvement of the arched structure, which is reliable in quality, safe and economical, and has high construction efficiency.
该拱形结构的整体提升施工方法,包括以下步骤:The overall lifting construction method of the arched structure includes the following steps:
(1)将拱形结构分为拱形的提升结构和支座处后装构件,在地面设置胎架,在胎架上完成提升结构的拼装;(1) Divide the arched structure into an arched lifting structure and post-installed components at the support, set a tire frame on the ground, and complete the assembling of the lifting structure on the tire frame;
(2)在提升结构的两端分别设置装配式的张拉端节点和锚固端节点,用于穿束预应力拉索,并向所示预应力拉索施加临时预应力,在提升结构上设置提升吊点;(2) Set up assembled tension end nodes and anchored end nodes at both ends of the lifting structure, which are used to bundle prestressed cables, and apply temporary prestress to the prestressed cables shown, and set them on the lifting structure Lift the lifting point;
(3)在下部支撑结构上搭建提升架,在提升架上设置液压同步提升系统,液压同步提升系统通过提升钢绞线连接至提升吊点,为提升结构的整体提升做好准备;(3) Build a lifting frame on the lower support structure, and set up a hydraulic synchronous lifting system on the lifting frame. The hydraulic synchronous lifting system is connected to the lifting point through the lifting steel strand to prepare for the overall lifting of the lifting structure;
(4)逐渐上调液压提升器的伸缸压力,直至达到提升所需压力,开始提升,将提升结构提升至下部支撑结构处,准备将提升结构与下部支撑结构连接;(4) Gradually increase the cylinder pressure of the hydraulic lifter until it reaches the required pressure for lifting, start lifting, lift the lifting structure to the lower support structure, and prepare to connect the lifting structure with the lower support structure;
(5)提升就位后,安装支座处拱形结构后装构件,使拱形结构与下部支撑结构连接形成整体;(5) After being lifted into place, install the arched structure at the support base to connect the arched structure and the lower supporting structure to form a whole;
(6)安装完成后,依次卸载液压提升系统的各个吊点,拆除液压提升系统和提升架,并拆除临时预应力拉索、张拉端节点和锚固端节点,使得拱形结构荷载转移至下部支撑结构上。(6) After the installation is completed, unload each lifting point of the hydraulic lifting system in turn, remove the hydraulic lifting system and lifting frame, and remove the temporary prestressed cable, tension end node and anchor end node, so that the load of the arch structure is transferred to the lower part Supporting structure.
其中,步骤(4)还包括Among them, step (4) also includes
调试检查:调试液压提升系统,检查提升结构单元以及液压同步提升的所有临时措施是否满足施工要求;Commissioning inspection: commissioning the hydraulic lifting system, checking whether the lifting structural unit and all temporary measures for hydraulic synchronous lifting meet the construction requirements;
试提升:逐渐上调液压提升器的伸缸压力,依次为提升所需压力的20%,40%,60%,70%,80%,90%,95%,直至100%;Try to increase: gradually increase the cylinder pressure of the hydraulic lifter, in order of 20%, 40%, 60%, 70%, 80%, 90%, 95%, and up to 100% of the required pressure for lifting;
正式提升:将提升单元提升约150mm后,暂停提升,微调提升单元的各个吊点的标高,使其处于水平,静置4-12小时,并对液压提升设备系统、结构系统进行全面检查,然后再将提升结构提升至下部支撑结构处。Formal lifting: After lifting the lifting unit by about 150mm, pause the lifting, fine-tune the elevation of each lifting point of the lifting unit to make it level, let it stand for 4-12 hours, and conduct a comprehensive inspection of the hydraulic lifting equipment system and structural system, and then Then lift the lifting structure to the lower support structure.
其中,在步骤(2)中,使用计算机模拟分别以提升过程中被提升结构两端无相对位移和提升过程中被提升结构无下挠为目标进行模拟分析,确认所述提升结构所需要施加的临时预应力。Among them, in step (2), computer simulation is used to perform simulation analysis with the goal of no relative displacement at both ends of the lifted structure during the lifting process and no downward deflection of the lifted structure during the lifting process, to confirm that the lifting structure needs to be applied Temporary prestress.
进一步地,根据计算机模拟所得到的临时预应力,确定将要使用的预应力拉索的规格并进行张拉端节点、锚固端节点的设计,张拉端节点、锚固端节点采用装配式设计。Furthermore, according to the temporary prestress obtained by the computer simulation, the specification of the prestressed cable to be used is determined and the design of the tension end node and the anchor end node are carried out. The tension end node and the anchor end node adopt an assembled design.
在所需要的预应力拉索多于一束预应力拉索的情况下,设置对应多束预应力拉索的张拉端节点、锚固端节点。In the case where more than one prestressed cable is required, the tension end nodes and anchor end nodes corresponding to the multiple prestressed cables are set.
应用于多束预应力拉索的张拉端节点包括:至少两个液压张拉器,每个液压张拉器用于张拉一束预应力拉索;至少两个端承件,每个端承件用于支撑一个液压张拉器,每个所述端承件包括焊接在一起的端板、至少一个水平加劲板和至少一个竖向加劲板,所述端板上开有穿索孔,所述水平加劲板和竖向加劲板围绕所述穿索孔设置在所述端板上,所述穿索孔用于穿过所述预应力拉索,靠近提升结构的端承件支承在与提升结构下弦穿心式连接 的两组剪力板上,并通过上、下连接角钢连接成整体。The tension end nodes applied to multiple prestressed cables include: at least two hydraulic tensioners, each of which is used to tension a bunch of prestressed cables; at least two end supports, each end bearing The member is used to support a hydraulic tensioner, and each of the end supporting members includes an end plate welded together, at least one horizontal stiffening plate and at least one vertical stiffening plate. The end plate is provided with a cable hole, so The horizontal stiffening plate and the vertical stiffening plate are arranged on the end plate around the cable hole, the cable hole is used to pass through the pre-stressed cable, and the end bearing near the lifting structure is supported on and lifted The two sets of shear plates are connected through the bottom string of the structure and are connected as a whole through upper and lower connecting angles.
应用于多束预应力拉索的锚固端节点包括:至少两个底锚,用于固定所述预应力拉索;至少两个端承件,每个端承件分别用于支撑一个底锚,所述端承件包括焊接在一起的端板、至少一个水平加劲板和至少一个竖向加劲板,所述端板上开有穿索孔,所述水平加劲板和竖向加劲板围绕所述穿索孔设置在所述端板上,所述穿索孔用于穿过所述预应力拉索,两个端承件支承在与提升结构下弦穿心式连接的两组剪力板上,并通过上、下连接角钢连接成整体;The anchoring end nodes applied to multiple prestressed stay cables include: at least two bottom anchors for fixing the prestressed stay cables; at least two end supports, each of which is used to support a bottom anchor, The end bearing includes end plates welded together, at least one horizontal stiffening plate and at least one vertical stiffening plate, the end plate is provided with a cable hole, and the horizontal stiffening plate and the vertical stiffening plate surround the A cable hole is provided on the end plate, the cable hole is used to pass through the prestressed cable, and two end supports are supported on two sets of shear plates that are connected through the lower string of the lifting structure, It is connected into a whole through upper and lower connecting angle steel;
端承件在其靠近提升结构的竖向加劲板上设有与所述剪力板相匹配的齿槽,剪力板通过齿槽稳固地扣挂在剪力板上。The end bearing is provided with tooth grooves matching the shear plate on the vertical stiffening plate close to the lifting structure, and the shear plate is firmly buckled on the shear plate through the tooth grooves.
每组剪力板包括至少一个剪力板。Each group of shear plates includes at least one shear plate.
当所采用的预应力拉索大于两束时,剪力板还包括用于将位于提升结构同侧的相邻的两个端承件加固连接的剪力板。When more than two prestressed cables are used, the shear plate also includes a shear plate for reinforcing and connecting two adjacent end bearing members on the same side of the lifting structure.
张拉端节点和锚固端节点采用装配式设计,均为现场组装装配,安装、拆卸灵活方便,对原结构及外观的影响小,避免了常规方法操作困难、对原结构及外观影响较大,修复困难的缺点。The tension end node and anchor end node adopt assembly design, which are assembled and assembled on site. The installation and disassembly are flexible and convenient, and have little impact on the original structure and appearance. It avoids the difficulty of conventional methods and has a greater impact on the original structure and appearance. Repair difficult shortcomings.
在所需要的预应力拉索为单束预应力拉索的情况下,设置对应单束预应力拉索的张拉端节点、锚固端节点。In the case that the required prestressed cable is a single prestressed cable, a tension end node and an anchor end node corresponding to the single prestressed cable are set.
应用于单束预应力拉索的张拉端节点包括:液压张拉器,用于张拉所述预应力拉索;端承件,用于支撑所述液压张拉器,所述端承件包括焊接在一起的端板、两个卡板、两个加劲板和一个防滑加劲肋,所述端板上开有穿索孔,所述卡板和加劲板围绕所述穿索孔设置在所述端板上,所述防滑加劲肋设置在所述端板上,并与一个所述卡板焊接在一起,所述穿索孔用于穿过所述预应力拉索,所述卡板上设有卡槽,用于卡在提升结构的提升桁架的下弦杆上;上穿孔和下穿孔,分别设置在提升结构的提升桁架的下弦杆的上翼板和下翼板上,用于穿过单束预应力拉索;限位转向钢棒,设置在所述下弦杆的腹板上,位于所述上穿孔和下穿孔之间,用于调节所述预应力拉索的张拉方向。The tension end node applied to a single prestressed cable includes: a hydraulic tensioner for tensioning the prestressed cable; an end bearing member for supporting the hydraulic tensioner, and the end bearing member It includes an end plate welded together, two clamping plates, two stiffening plates and a non-slip stiffening rib. The end plate is provided with a cable hole, and the clamping plate and the stiffening plate are arranged around the cable hole. On the end plate, the anti-slip stiffening rib is arranged on the end plate and welded to one of the clamping plates, and the cable hole is used to pass through the prestressed cable, and the clamping plate There is a card slot for the lower chord of the lifting truss of the lifting structure; the upper and lower perforations are respectively provided on the upper wing plate and the lower wing plate of the lower chord of the lifting truss of the lifting structure for passing through A single prestressed cable; a limit steering steel rod, arranged on the web of the lower chord, located between the upper and lower perforations, used to adjust the tension direction of the prestressed cable.
应用于单束预应力拉索的锚固端节点包括:连接板,设置在提升结构的提升桁架的下弦杆的下翼板上;所述预应力拉索的端部设有锁夹,所述锁夹通过销轴连接在所述连接板上。The anchoring end node applied to a single prestressed cable includes: a connecting plate arranged on the lower wing plate of the lower chord of the lifting truss of the lifting structure; the end of the prestressed cable is provided with a locking clip, and the lock The clamp is connected to the connecting plate through a pin.
当使用单束预应力拉索时,所需的张拉端节点、锚固端节点的结构更加简单,便于现 场安装和拆卸。When a single prestressed cable is used, the structure of the required tension end node and anchor end node is simpler, which is convenient for on-site installation and disassembly.
使用根据本发明的拱形结构整体提升施工方法,能够精确控制拱形结构在提升过程中的形变,保证结构提升的精确就位和安装前后的结构形态满足设计要求,改变了传统上拱形结构因支座安装固定前后刚度突变、变形大,整体提升施工难以实施的局面,将大量的高空作业转化为地面作业;临时预应力的施加和拆除施工方便,对原结构的影响小。这种施工方法改善了人工作业的环境条件,减少了危险源,工期短,质量高,施工过程安全可靠,从而从总体上节约了施工工期和成本。Using the arched structure integral lifting construction method according to the present invention can accurately control the deformation of the arched structure during the lifting process, ensure the precise positioning of the structure lifting and the structural form before and after installation to meet the design requirements, and change the traditional arched structure Due to the sudden change in rigidity and large deformation before and after the installation and fixation of the support, the overall situation that the construction is difficult to implement is improved, and a large number of high-altitude operations are converted into ground operations; the temporary prestress application and removal are convenient for construction and have little impact on the original structure. This construction method improves the environmental conditions of manual operations, reduces the source of danger, has a short construction period, high quality, and the construction process is safe and reliable, thereby saving construction time and costs as a whole.
附图说明Description of the drawings
图1为根据本发明的实施例一的拱形屋面结构的安装示意图;Fig. 1 is a schematic diagram of the installation of an arched roof structure according to the first embodiment of the present invention;
图2为根据本发明的实施例一的提升结构在地面进行拼装的拼装示意图;Fig. 2 is a schematic diagram of assembling the lifting structure on the ground according to the first embodiment of the present invention;
图3为根据本发明的实施例一的提升结构在提升就位后的安装示意图;3 is a schematic diagram of the installation of the lifting structure according to the first embodiment of the present invention after being lifted into place;
图4为根据本发明的实施例一的拱形屋面结构安装完成的示意图;Fig. 4 is a schematic diagram of a completed installation of the arched roof structure according to the first embodiment of the present invention;
图5为根据本发明的实施例一的双索张拉端节点构造示意图;5 is a schematic diagram of the structure of a double-cable tension end node according to the first embodiment of the present invention;
图6为根据本发明的实施例一的双索张拉端节点中端承件构造示意图;6 is a schematic diagram of the structure of the middle end bearing member of the double-cable tension end node according to the first embodiment of the present invention;
图7为根据本发明的实施例一的双索锚固端节点构造示意图;Fig. 7 is a schematic diagram of the structure of a double-cable anchored end node according to the first embodiment of the present invention;
图8为根据本发明的实施例二的单索张拉端节点构造示意图;8 is a schematic diagram of the structure of a single-cable tension end node according to the second embodiment of the present invention;
图9为根据本发明的实施例二的单索张拉端节点的剖面图;9 is a cross-sectional view of a single cable tension end node according to the second embodiment of the present invention;
图10为根据本发明的实施例二的单索张拉端节点中端承件构造示意图;10 is a schematic diagram of the structure of the middle end bearing member of the single-cable tension end node according to the second embodiment of the present invention;
图11为根据本发明的实施例二的单索锚固端节点构造示意图。Fig. 11 is a schematic diagram of the structure of a single-cable anchored end node according to the second embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明的具体实施方式作进一步说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
实施例一Example one
如图1所示,需要进行整体提升施工的拱形结构为拱形屋面结构2,拱形屋面结构2需要安装在下部支撑结构1上,拱形屋面结构2包括拱形的提升结构2-1和支座处后装构件2-2,安装时提升结构2-1在地面进行拼装,拼装后提升至下部支撑结构1,然后再进行支座处后装构件2-2的安装,将提升结构2-1安装在下部支撑结构1上。As shown in Figure 1, the arched structure that requires overall lifting construction is the arched roof structure 2. The arched roof structure 2 needs to be installed on the lower support structure 1. The arched roof structure 2 includes the arched lifting structure 2-1 And the post-installation component 2-2 at the support. During installation, the lifting structure 2-1 is assembled on the ground, and then lifted to the lower support structure 1, and then the post-installation component 2-2 at the support is installed to lift the structure 2-1 is installed on the lower support structure 1.
如图2至图4所示,在进行整体提升施工时,包括以下步骤。As shown in Figures 2 to 4, the following steps are included during the overall lifting construction.
(1)如图2所示,在地面设置胎架4,在胎架4上完成拱形提升结构2-1的拼装。(1) As shown in FIG. 2, a tire frame 4 is set on the ground, and the arched lifting structure 2-1 is assembled on the tire frame 4.
(2)拼装完成后,在提升结构2-1的两端穿束预应力拉索3,并施加临时预应力,将临时预应力拉索3张拉至控制值,并在提升结构2-1上设置提升吊点8。(2) After the assembling is completed, the pre-stressed cables 3 are bundled at both ends of the lifting structure 2-1, and temporary pre-stress is applied. Set up the lifting point 8.
(3)在下部支撑结构1上搭建提升架5,在提升架5上设置液压同步提升系统6,液压同步提升系统6通过提升钢绞线7连接至提升吊点8,为提升结构2-1的整体提升做好准备。(3) A lifting frame 5 is built on the lower support structure 1, and a hydraulic synchronous lifting system 6 is set on the lifting frame 5. The hydraulic synchronous lifting system 6 is connected to the lifting point 8 through the lifting steel strand 7, which is the lifting structure 2-1 Be prepared for the overall improvement.
(4)提升时,首先调试液压提升系统,检查提升结构单元以及液压同步提升的所有临时措施是否满足施工要求。确认无误后,开始试提升,液压提升器伸缸压力逐渐上调,依次为所需压力的20%,40%,在一切正常情况下,继续加载到60%,70%,80%,90%,95%,100%。提升单元提升约150mm后,暂停提升,微调提升单元的各个吊点的标高,使其处于水平,静置4-12小时,再次对液压提升设备系统、结构系统进行全面检查;确认无误后,将提升结构2-1提升就位,如图3所示。(4) When lifting, first debug the hydraulic lifting system and check whether the lifting structure unit and all temporary measures for hydraulic synchronous lifting meet the construction requirements. After confirming that it is correct, start to try to increase, the hydraulic lifter cylinder pressure is gradually increased, followed by 20%, 40% of the required pressure, under all normal conditions, continue to load to 60%, 70%, 80%, 90%, 95%, 100%. After the lifting unit is lifted by about 150mm, the lifting is suspended, and the elevation of each lifting point of the lifting unit is fine-tuned to make it level. Let it stand for 4-12 hours, and then conduct a comprehensive inspection of the hydraulic lifting equipment system and structural system; The lifting structure 2-1 is lifted into place, as shown in Figure 3.
(5)如图3所示,提升就位后,安装支座处拱形结构后装构件2-2,使拱形结构与下部支撑结构1连接形成整体。(5) As shown in Figure 3, after being lifted into place, the arched structure at the support is installed with the post-installed member 2-2, so that the arched structure and the lower supporting structure 1 are connected to form a whole.
(6)如图4所示,依次卸载液压提升系统的各个吊点,拆除液压提升系统6、提升架5,并通过控制预应力张拉器9-1拆除临时预应力拉索3,然后拆除张拉端节点9和锚固端节点10,使得拱形结构荷载转移至下部支撑结构1上,达到设计状态。至此,完成拱形屋面结构2的提升安装。(6) As shown in Figure 4, unload the lifting points of the hydraulic lifting system in turn, remove the hydraulic lifting system 6, the lifting frame 5, and remove the temporary prestressed cable 3 by controlling the prestressed tensioner 9-1, and then remove it The tension end node 9 and the anchor end node 10 transfer the load of the arched structure to the lower supporting structure 1 to reach the design state. So far, the lifting and installation of the arched roof structure 2 is completed.
在步骤(2)中,需要计算所需的临时预应力,从而确认需要的预应力拉索设置。In step (2), it is necessary to calculate the required temporary prestress to confirm the required prestress cable setting.
在本实施例中,所使用的拱形屋面的拱形结构跨度为60米,每榀主桁架间距6米,主桁架截面高度2.5米,矢跨比为1/10,上下弦杆采用方管□170×5,腹杆采用方管□110×5,材质均为Q345B,屋面板采用50mm厚夹芯彩钢板。取拱形屋面结构中部的一榀桁架,分别进行是否施加临时预应力情况下的整体提升计算机模拟计算分析,分别以提升过程中被提升结构两端无相对位移和提升过程中被提升结构无下挠为目标进行模拟分析,对比分析结果见下表。In this embodiment, the arch structure span of the arched roof used is 60 meters, the spacing between the main trusses is 6 meters, the section height of the main truss is 2.5 meters, the ratio of rise to span is 1/10, and the upper and lower chords are square tubes. □170×5, the web rod adopts square tube □110×5, the material is Q345B, and the roof panel adopts 50mm thick sandwich color steel plate. Take a truss in the middle of the arched roof structure and perform computer simulation analysis of the overall lifting under the condition of whether temporary prestress is applied or not. The two ends of the lifted structure have no relative displacement during the lifting process and the lifted structure has no bottom during the lifting process. The simulation analysis is carried out for the target, and the comparative analysis results are shown in the table below.
Figure PCTCN2019128684-appb-000001
Figure PCTCN2019128684-appb-000001
Figure PCTCN2019128684-appb-000002
Figure PCTCN2019128684-appb-000002
根据分析可知,当提升结构2-1不采取措施直接提升时,由于提升状态与设计状态相比结构刚度发生较大的变化,导致跨中挠度较大,达374mm,结构两端产生较大水平变形,相对伸长240mm,整体提升难以精确就位安装。According to the analysis, when the lifting structure 2-1 is directly lifted without taking measures, the rigidity of the lifted structure changes greatly compared with the designed state, resulting in a large mid-span deflection of 374mm, and a relatively large level at both ends of the structure. Deformation, relative elongation of 240mm, the overall lifting is difficult to install accurately in place.
通过设置临时预应力拉索3施加预应力,可以有效控制提升结构2-1的刚度,调整、控制提升结构2-1提升过程中的变形和形态。在本实施例中,对提升结构2-1施加239kN的初始张力,当预应力张拉完成时,提升结构2-1两端相对收缩14mm;临时预应力拉索4锚固完成,提升结构2-1整体提升过程中两端相对伸长14mm。提升就位时提升结构2-1两端的相对变形为零,跨中挠度25mm,符合安装精度要求和设计要求。By setting the temporary prestressing cable 3 to apply the prestress, the rigidity of the lifting structure 2-1 can be effectively controlled, and the deformation and shape of the lifting structure 2-1 during the lifting process can be adjusted and controlled. In this embodiment, an initial tension of 239kN is applied to the lifting structure 2-1. When the prestressing is completed, the two ends of the lifting structure 2-1 are relatively contracted by 14mm; the temporary prestressing cable 4 is anchored, and the lifting structure 2- 1 During the overall lifting process, the two ends are relatively elongated by 14mm. When lifting in place, the relative deformation of the two ends of the lifting structure 2-1 is zero, and the mid-span deflection is 25mm, which meets the requirements of installation accuracy and design.
当对提升结构2-1施加267kN的初始张力时,预应力张拉完成时,提升结构2-1刚好脱离胎架,提升过程中的跨中挠度为零,结构两端也不再产生相对变形,提升就位时提升结构2-1两端的相对收缩17mm,满足安装精度要求和设计要求。When the initial tension of 267kN is applied to the lifting structure 2-1, when the pre-stress tension is completed, the lifting structure 2-1 just separates from the tire frame, the mid-span deflection during the lifting process is zero, and the two ends of the structure no longer have relative deformation. , The relative shrinkage of the two ends of the lifting structure 2-1 when it is lifted in place is 17mm, which meets the requirements of installation accuracy and design requirements.
根据计算分析结果,临时预应力拉索宜选用2束
Figure PCTCN2019128684-appb-000003
的高强低松弛预应力钢绞线,应力比0.47~0.52。
According to the calculation and analysis results, 2 sets of temporary prestressed cables should be selected
Figure PCTCN2019128684-appb-000003
The high-strength and low-relaxation prestressed steel strands have a stress ratio of 0.47~0.52.
因此,在本实施例中,选用2束
Figure PCTCN2019128684-appb-000004
的高强低松弛预应力钢绞线作为临时预应力拉索,采用装配式设计的张拉端节点9和锚固端节点10进行预应力拉索的穿束。
Therefore, in this embodiment, 2 bundles
Figure PCTCN2019128684-appb-000004
The high-strength and low-relaxation pre-stressed steel strands are used as temporary pre-stressed cables, and the pre-stressed cables are pierced by the tension end node 9 and the anchor end node 10 of the assembled design.
为了方便临时预应力的施加与卸载,临时预应力拉索3的张拉和锚固采用液压张拉器进行。张拉端节点9的构造如图5所示,用于张拉两束预应力拉索3的液压张拉器9-1支撑于端承件9-2上,两个端承件9-2通过上、下连接角钢9-41和9-42连接成整体,并支承在剪力板9-3上,剪力板9-3采用穿心式连接与提升结构2-1的下弦杆9-6焊接连接在一起,剪力板9-3的尺寸通过计算确定。两个端承件9-2与上、下连接角钢9-41和9-42通过高强螺栓连接。In order to facilitate the application and unloading of the temporary prestressing force, the tensioning and anchoring of the temporary prestressing force cable 3 is performed by a hydraulic tensioner. The structure of the tension end node 9 is shown in Fig. 5. The hydraulic tensioner 9-1 used to tension the two prestressed cables 3 is supported on the end support 9-2, and the two end supports 9-2 The upper and lower connecting angles 9-41 and 9-42 are connected as a whole and supported on the shear plate 9-3. The shear plate 9-3 adopts a through-type connection and the lower chord 9- of the lifting structure 2-1 6 Weld and connect together, and the size of shear plate 9-3 is determined by calculation. The two end bearing pieces 9-2 are connected with the upper and lower connecting angle steels 9-41 and 9-42 through high-strength bolts.
所述的端承件9-2由端板9-21、水平加劲板9-22、竖向加劲板9-23和9-24焊接组装而成,如图6所示。其中,所述端板9-21上开有穿索孔9-25,并在适当位置设置连接螺栓孔9-26。所述端承件9-2靠近提升结构下弦杆9-6腹板的竖向加劲板9-24上设置与剪力板9-3相匹配的齿槽,可稳固地扣挂在剪力板9-3。The end bearing 9-2 is assembled by welding and assembled end plates 9-21, horizontal stiffening plates 9-22, vertical stiffening plates 9-23 and 9-24, as shown in FIG. 6. Wherein, the end plate 9-21 is provided with a threading hole 9-25, and a connecting bolt hole 9-26 is provided at an appropriate position. The end bearing 9-2 is close to the vertical stiffening plate 9-24 of the lower chord 9-6 of the lifting structure, and a tooth groove matching the shear plate 9-3 is set on the vertical stiffening plate 9-24, which can be firmly buckled and hung on the shear plate. 9-3.
锚固端节点10的构造如图7所示,临时预应力拉索3通过底锚10-1锚固固定,底锚10-1支撑在端承件10-2上,两个端承件10-2通过上、下连接角钢10-41和10-42连接成整体,并支承在剪力板10-3上。所述的端承件10-2、上、下连接角钢10-41和10-42,剪力板10-3的规格和连接方式与端承件9-2、上、下连接角钢9-41和9-42,剪力板9-3相同。The structure of the anchored end node 10 is shown in Fig. 7, the temporary prestressed cable 3 is anchored and fixed by the bottom anchor 10-1, the bottom anchor 10-1 is supported on the end support 10-2, and the two end supports 10-2 The upper and lower connecting angle steels 10-41 and 10-42 are connected as a whole and supported on the shear plate 10-3. The end bearing 10-2, upper and lower connecting angles 10-41 and 10-42, the specifications and connection mode of the shear plate 10-3 are the same as those of the end bearing 9-2, upper and lower connecting angles 9-41 Same as 9-42, shear plate 9-3.
实施例二Example two
如图1所示,需要进行整体提升施工的拱形结构为拱形屋面结构2,拱形屋面结构2需要安装在下部支撑结构1上,拱形屋面结构2包括拱形的提升结构2-1和支座处后装构件2-2,安装时提升结构2-1在地面进行拼装,拼装后提升至下部支撑结构1,然后再进行支座处后装构件2-2的安装,将提升结构2-1安装在下部支撑结构1上。As shown in Figure 1, the arched structure that requires overall lifting construction is the arched roof structure 2. The arched roof structure 2 needs to be installed on the lower support structure 1. The arched roof structure 2 includes the arched lifting structure 2-1 And the post-installation component 2-2 at the support. During installation, the lifting structure 2-1 is assembled on the ground, and then lifted to the lower support structure 1, and then the post-installation component 2-2 at the support is installed to lift the structure 2-1 is installed on the lower support structure 1.
如图2至图4所示,在进行整体提升施工时,包括以下步骤。As shown in Figures 2 to 4, the following steps are included during the overall lifting construction.
(1)如图2所示,在地面设置胎架4,在胎架4上完成拱形提升结构2-1的拼装。(1) As shown in FIG. 2, a tire frame 4 is set on the ground, and the arched lifting structure 2-1 is assembled on the tire frame 4.
(2)拼装完成后,在提升结构2-1的两端穿束预应力拉索3,并施加临时预应力,将临时预应力拉索3张拉至控制值,并在提升结构2-1上设置提升吊点8。(2) After the assembling is completed, the pre-stressed cables 3 are bundled at both ends of the lifting structure 2-1, and temporary pre-stress is applied, and the temporary pre-stressed cables 3 are stretched to the control value, and the lifting structure 2-1 Set up the lifting point 8.
(3)在下部支撑结构1上搭建提升架5,在提升架5上设置液压同步提升系统6,液压同步提升系统6通过提升钢绞线7连接至提升吊点8,为提升结构2-1的整体提升做好准备。(3) A lifting frame 5 is built on the lower support structure 1, and a hydraulic synchronous lifting system 6 is set on the lifting frame 5. The hydraulic synchronous lifting system 6 is connected to the lifting point 8 through the lifting steel strand 7, which is the lifting structure 2-1 Be prepared for the overall improvement.
(4)提升时,首先调试液压提升系统,检查提升结构单元以及液压同步提升的所有临时措施是否满足施工要求。确认无误后,开始试提升,液压提升器伸缸压力逐渐上调,依次为所需压力的20%,40%,在一切正常情况下,继续加载到60%,70%,80%,90%,95%,100%。提升单元提升约150mm后,暂停提升,微调提升单元的各个吊点的标高,使其处于水平,静置4-12小时,再次对液压提升设备系统、结构系统进行全面检查;确认无误后,将提升结构2-1提升就位,如图3所示。(4) When lifting, first debug the hydraulic lifting system and check whether the lifting structure unit and all temporary measures for hydraulic synchronous lifting meet the construction requirements. After confirming that it is correct, start to try to increase, the hydraulic lifter cylinder pressure is gradually increased, followed by 20%, 40% of the required pressure, under all normal conditions, continue to load to 60%, 70%, 80%, 90%, 95%, 100%. After the lifting unit is lifted by about 150mm, the lifting is suspended, and the elevation of each lifting point of the lifting unit is fine-tuned to make it level. Let it stand for 4-12 hours, and then conduct a comprehensive inspection of the hydraulic lifting equipment system and structural system; The lifting structure 2-1 is lifted into place, as shown in Figure 3.
(5)如图3所示,提升就位后,安装支座处拱形结构后装构件2-2,使拱形结构与下部支撑结构1连接形成整体。(5) As shown in Figure 3, after being lifted into place, the arched structure at the support is installed with the post-installed member 2-2, so that the arched structure and the lower supporting structure 1 are connected to form a whole.
(6)如图4所示,依次卸载液压提升系统的各个吊点,拆除液压提升系统6、提升架5,并通过控制预应力张拉器9-1拆除临时预应力拉索3,然后拆除张拉端节点9和锚固端节点10,使得拱形结构荷载转移至下部支撑结构1上,达到设计状态。至此,完成拱形屋 面结构2的提升安装。(6) As shown in Figure 4, unload the lifting points of the hydraulic lifting system in turn, remove the hydraulic lifting system 6, the lifting frame 5, and remove the temporary prestressed cable 3 by controlling the prestressed tensioner 9-1, and then remove it The tension end node 9 and the anchor end node 10 transfer the load of the arched structure to the lower supporting structure 1 to reach the design state. So far, the lifting and installation of the arched roof structure 2 is completed.
在步骤(2),计算所需的临时预应力,如果所需临时预应力较小,只需使用单束预应力钢绞线,则进行相应的张拉端节点9’和锚固端节点10’的设计。In step (2), calculate the required temporary prestress. If the required temporary prestress is small, only a single prestressed steel strand is required, and then the corresponding tension end node 9'and anchor end node 10' are performed. the design of.
如图8-9所示,使用单索进行预应力张拉时,在提升结构的提升桁架的下弦杆9-6的上翼板和下翼板的适当位置分别开有用作临时预应力拉索3穿束的上穿孔9-61和下穿孔9-62,两侧腹板上固定有限位转向钢棒9’-3,以调整临时预应力拉索3的张拉方向,以及减小摩擦力,用于张拉预应力拉索3的液压张拉器9-1支撑于端承件9’-2上,端承件9’-2卡支在所述提升桁架的下弦杆9-6上。As shown in Figure 8-9, when a single cable is used for pre-stressed tensioning, the upper and lower wing plates of the lower chord 9-6 of the lifting truss of the lifting structure are respectively provided with temporary pre-stressed cables at appropriate positions 3 The upper perforation 9-61 and the lower perforation 9-62 through the bundle, the limited steering steel bars 9'-3 are fixed on the webs on both sides to adjust the tension direction of the temporary prestressed cable 3 and reduce friction , The hydraulic tensioner 9-1 for tensioning the prestressed cable 3 is supported on the end support 9'-2, and the end support 9'-2 is clamped and supported on the lower chord 9-6 of the lifting truss .
所述的端承件9’-2由端板9’-21,卡板9’-22、9’-23和加劲板9’-24,防滑加劲肋9’-25焊接组装而成,如图10所示。其中端板9’-21上开孔以便临时辅助预应力拉索3穿过,卡板9’-22、9’-23的端部设置有与所述提升桁架的下弦杆9-6相匹配的凹型卡槽。The end bearing 9'-2 is assembled by welding of end plates 9'-21, clamping plates 9'-22, 9'-23, stiffening plates 9'-24, and non-slip stiffening ribs 9'-25, such as Shown in Figure 10. The end plate 9'-21 has holes for the temporary auxiliary pre-stressed cable 3 to pass through, and the ends of the clamping plates 9'-22 and 9'-23 are provided to match the lower chord 9-6 of the lifting truss Concave card slot.
单索临时辅助预应力拉索3的锚固端节点如图11所示。临时辅助预应力拉索3利用端部设置的锁夹10’-1通过销轴与设置在所述提升桁架下弦底部的连接板10’-2上。The anchoring end node of the single-cable temporary auxiliary prestressed cable 3 is shown in Fig. 11. The temporary auxiliary pre-stressed cable 3 uses the locking clip 10'-1 provided at the end to pass through the pin and the connecting plate 10'-2 provided at the bottom of the lower chord of the lifting truss.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Based on the disclosure and teaching of the foregoing specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the foregoing embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims (12)

  1. 一种拱形结构的整体提升施工方法,包括以下步骤:An overall lifting construction method for an arched structure includes the following steps:
    (1)将拱形结构分为拱形的提升结构和支座处后装构件,在地面设置胎架,在胎架上完成提升结构的拼装;(1) Divide the arched structure into an arched lifting structure and post-installed components at the support, set a tire frame on the ground, and complete the assembling of the lifting structure on the tire frame;
    (2)在提升结构的两端分别设置张拉端节点和锚固端节点,用于穿束预应力拉索,并向所述预应力拉索施加临时预应力,在提升结构上设置提升吊点;(2) At both ends of the lifting structure, a tension end node and an anchor end node are respectively set to pass through the prestressed cables, and temporarily prestress is applied to the prestressed cables, and a lifting point is set on the lifting structure ;
    (3)在下部支撑结构上搭建提升架,在提升架上设置液压同步提升系统,液压同步提升系统通过提升钢绞线连接至提升吊点,为提升结构的整体提升做好准备;(3) Build a lifting frame on the lower support structure, and set up a hydraulic synchronous lifting system on the lifting frame. The hydraulic synchronous lifting system is connected to the lifting point through the lifting steel strand to prepare for the overall lifting of the lifting structure;
    (4)逐渐上调液压提升器的伸缸压力,直至达到提升所需压力,开始提升,将提升结构提升至下部支撑结构处,准备将提升结构与下部支撑结构连接;(4) Gradually increase the cylinder pressure of the hydraulic lifter until it reaches the required pressure for lifting, start lifting, lift the lifting structure to the lower support structure, and prepare to connect the lifting structure with the lower support structure;
    (5)提升就位后,安装支座处拱形结构后装构件,使拱形结构与下部支撑结构连接形成整体;(5) After being lifted into place, install the arched structure at the support base to connect the arched structure and the lower supporting structure to form a whole;
    (6)安装完成后,依次卸载液压提升系统的各个吊点,拆除液压提升系统和提升架,并拆除临时预应力拉索、张拉端节点和锚固端节点,使得拱形结构荷载转移至下部支撑结构上。(6) After the installation is completed, unload each lifting point of the hydraulic lifting system in turn, remove the hydraulic lifting system and lifting frame, and remove the temporary prestressed cable, tension end node and anchor end node, so that the load of the arch structure is transferred to the lower part Supporting structure.
  2. 根据权利要求1所述的拱形结构的整体提升施工方法,其特征在于,所述步骤(4)包括,The overall lifting construction method of an arched structure according to claim 1, wherein the step (4) comprises:
    调试液压提升系统,检查提升结构单元以及液压同步提升的所有临时措施是否满足施工要求;Debug the hydraulic lifting system and check whether the lifting structural unit and all temporary measures for hydraulic synchronous lifting meet the construction requirements;
    逐渐上调液压提升器的伸缸压力,依次为提升所需压力的20%,40%,60%,70%,80%,90%,95%,直至100%;Gradually increase the cylinder extension pressure of the hydraulic lifter, successively 20%, 40%, 60%, 70%, 80%, 90%, 95%, and up to 100% of the required pressure for lifting;
    将提升单元提升约150mm后,暂停提升,微调提升单元的各个吊点的标高,使其处于水平,静置4-12小时,并对液压提升设备系统、结构系统进行全面检查,然后再将提升结构提升至下部支撑结构处,准备将提升结构与下部支撑结构连接。After lifting the lifting unit by about 150mm, pause the lifting, fine-tune the elevation of each lifting point of the lifting unit to make it level, let it stand for 4-12 hours, and conduct a comprehensive inspection of the hydraulic lifting equipment system and structural system, and then lift it The structure is lifted to the lower supporting structure, ready to connect the lifting structure with the lower supporting structure.
  3. 根据权利要求1所述的拱形结构的整体提升施工方法,其特征在于,所述步骤(2)中,使用计算机模拟分别以提升过程中被提升结构两端无相对位移和提升过程中被提升结构无下挠为目标进行模拟分析,确认所述提升结构所需要施加的临时预应力。The overall lifting construction method of the arched structure according to claim 1, characterized in that, in the step (2), computer simulation is used to respectively make the two ends of the lifted structure have no relative displacement during the lifting process and the two ends of the lifted structure are lifted during the lifting process. The simulation analysis is carried out with the goal of no deflection of the structure to confirm the temporary prestress that needs to be applied to the lifting structure.
  4. 根据权利要求3所述的拱形结构的整体提升施工方法,其特征在于,根据所述临时预应力确认预应力拉索的规格以及所述张拉端节点、锚固端节点的设计。The overall lifting construction method of the arch structure according to claim 3, characterized in that the specifications of the prestressed cable and the design of the tension end node and the anchor end node are confirmed according to the temporary prestress.
  5. 根据权利要求4所述的拱形结构的整体提升施工方法,其特征在于,所述预应力拉 索为两束预应力拉索。The overall lifting construction method of the arched structure according to claim 4, wherein the pre-stressed cables are two bundles of pre-stressed cables.
  6. 根据权利要求5所述的拱形结构的整体提升施工方法,其特征在于,所述张拉端节点包括:The overall lifting construction method of the arch structure according to claim 5, wherein the tension end node comprises:
    至少两个液压张拉器,用于张拉预应力拉索;At least two hydraulic tensioners for tensioning pre-stressed cables;
    至少两个端承件,每个所述端承件用于支撑一个液压张拉器,所述端承件包括焊接连接的端板、至少一个水平加劲板和至少一个竖向加劲板,所述端板上开有穿索孔,所述水平加劲板和竖向加劲板围绕所述穿索孔设置在所述端板上,所述穿索孔用于穿过所述预应力拉索,两个端承件通过上、下连接角钢连接成整体;At least two end supports, each of which is used to support a hydraulic tensioner, and the end supports include end plates connected by welding, at least one horizontal stiffening plate, and at least one vertical stiffening plate. A cable hole is opened on the end plate, the horizontal stiffening plate and the vertical stiffening plate are arranged on the end plate around the cable hole, and the cable hole is used to pass through the prestressed cable, two Each end bearing is connected into a whole through upper and lower connecting angle steel;
    至少两组剪力板,剪力板用于将最靠近提升结构的端承件与所述提升结构连接在一起;At least two sets of shear plates, the shear plates are used to connect the end bearing closest to the lifting structure with the lifting structure;
    所述剪力板与所述提升结构的下弦杆采用穿心式连接进行固定。The shear plate and the lower chord of the lifting structure are fixed by a through-core connection.
  7. 根据权利要求5所述的拱形结构的整体提升施工方法,其特征在于,所述锚固端节点包括:The overall lifting construction method of the arched structure according to claim 5, wherein the anchoring end node comprises:
    至少两个底锚,用于固定所述预应力拉索;At least two bottom anchors for fixing the prestressed cable;
    至少两个端承件,每个端承件用于支撑一个底锚,所述端承件包括焊接在一起的端板、至少一个水平加劲板和至少一个竖向加劲板,所述端板上开有穿索孔,所述水平加劲板和竖向加劲板围绕所述穿索孔设置在所述端板上,所述穿索孔用于穿过所述预应力拉索,所述端承件通过上、下连接角钢连接成整体;At least two end supports, each end support is used to support a bottom anchor, the end support includes an end plate welded together, at least one horizontal stiffening plate and at least one vertical stiffening plate, the end plate A cable hole is opened, the horizontal stiffening plate and the vertical stiffening plate are arranged on the end plate around the cable hole, and the cable hole is used to pass through the prestressed cable, and the end bearing The parts are connected into a whole through upper and lower connecting angle steel;
    至少两组剪力板,剪力板用于将最靠近提升结构的端承件与所述提升结构连接在一起;At least two sets of shear plates, the shear plates are used to connect the end bearing closest to the lifting structure with the lifting structure;
    所述剪力板与所述提升结构的下弦杆采用穿心式连接进行固定。The shear plate and the lower chord of the lifting structure are fixed by a through-core connection.
  8. 根据权利要求5或6所述的拱形结构的整体提升施工方法,其特征在于,所述端承件的靠近所述提升结构的竖向加劲板上设有与所述剪力板相匹配的齿槽,所述剪力板通过齿槽稳固地扣挂在剪力板上。The overall lifting construction method of the arched structure according to claim 5 or 6, characterized in that the vertical stiffening plate of the end bearing near the lifting structure is provided with a vertical stiffening plate that matches the shear plate The tooth grooves are used for the shear plate to be firmly buckled on the shear plate through the tooth grooves.
  9. 根据权利要求5或6所述的拱形结构的整体提升施工方法,其特征在于,每组所述剪力板包括至少一个剪力板。The overall lifting construction method of the arched structure according to claim 5 or 6, wherein each group of the shear plates includes at least one shear plate.
  10. 根据权利要求4所述的拱形结构的整体提升施工方法,其特征在于,所述预应力拉索为单束预应力拉索。The overall lifting construction method of the arched structure according to claim 4, wherein the pre-stressed cable is a single pre-stressed cable.
  11. 根据权利要求10所述的拱形结构的整体提升施工方法,其特征在于,所述张拉端节点包括:The overall lifting construction method of the arched structure according to claim 10, wherein the tension end node comprises:
    液压张拉器,用于张拉所述预应力拉索;Hydraulic tensioner for tensioning the prestressed cable;
    端承件,用于支撑所述液压张拉器,所述端承件包括焊接在一起的端板、至少一个卡板、至少一个加劲板和至少一个防滑加劲肋,所述端板上开有穿索孔,所述卡板和加劲板围绕所述穿索孔设置在所述端板上,所述防滑加劲肋设置在所述端板上,并与所述卡板焊接在一起,所述穿索孔用于穿过所述预应力拉索,所述卡板上设有卡槽,用于卡在提升结构的提升桁架的下弦杆上;The end bearing is used to support the hydraulic tensioner, and the end bearing includes an end plate welded together, at least one clamping plate, at least one stiffening plate and at least one anti-skid stiffening rib, and the end plate is opened with The piercing hole, the card board and the stiffening plate are arranged on the end plate around the piercing hole, the anti-skid stiffening rib is arranged on the end plate, and is welded to the card plate, the The cable hole is used to pass through the prestressed cable, and the clamping plate is provided with a clamping slot for clamping on the lower chord of the lifting truss of the lifting structure;
    上穿孔和下穿孔,分别设置在提升结构的提升桁架的下弦杆的上翼板和下翼板上,用于穿过单束预应力拉索;The upper and lower perforations are respectively set on the upper wing plate and the lower wing plate of the lower chord of the lifting truss of the lifting structure for passing through a single prestressed cable;
    限位转向钢棒,设置在所述下弦杆的腹板上,位于所述上穿孔和下穿孔之间,用于调节所述预应力拉索的张拉方向。The limit steering steel rod is arranged on the web of the lower chord and is located between the upper and lower perforations, and is used to adjust the tension direction of the prestressed cable.
  12. 根据权利要求10所述的拱形结构的整体提升施工方法,其特征在于,所述锚固端节点包括:The construction method for integral lifting of an arched structure according to claim 10, wherein the anchoring end node comprises:
    连接板,设置在提升结构的提升桁架的下弦杆的下翼板上;The connecting plate is arranged on the lower wing plate of the lower chord of the lifting truss of the lifting structure;
    所述预应力拉索的端部设有锁夹,所述锁夹通过销轴连接在所述连接板上。The end of the prestressed cable is provided with a locking clip, and the locking clip is connected to the connecting plate through a pin.
PCT/CN2019/128684 2019-12-26 2019-12-26 Method and apparatus for integrated and elevated construction of arched structure WO2021128161A1 (en)

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CN113738125A (en) * 2021-10-14 2021-12-03 中铁六局集团有限公司 Line-straight-down type station room limited space large-span steel structure lifting construction method
CN113775040A (en) * 2021-09-22 2021-12-10 中国十七冶集团有限公司 High-altitude large-span steel corridor curtain wall installation and construction method
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CN115030322A (en) * 2022-06-24 2022-09-09 中建八局第二建设有限公司 Integral lifting construction method for dome steel structure
CN115030386A (en) * 2022-05-19 2022-09-09 中建钢构工程有限公司 Construction method of endless cable chord support latticed shell structure
CN115324355A (en) * 2022-07-14 2022-11-11 中建八局第三建设有限公司 Construction process of roof prestressed cable arch structure
CN115504378A (en) * 2022-09-06 2022-12-23 鞍钢建设集团有限公司 Method for in-situ hydraulic lifting of heavy crane beam
CN115506487A (en) * 2022-10-31 2022-12-23 中冶(上海)钢结构科技有限公司 Method for integrally lifting and mounting double-layer steel truss after ground overlapping and assembling
CN115680313A (en) * 2022-10-24 2023-02-03 中国建筑第二工程局有限公司 A fork halberd formula cable intelligence is changed and cable force monitoring devices for stretching chord truss structure
CN115977408A (en) * 2022-12-31 2023-04-18 中国建筑第四工程局有限公司 Rear integral lifting attachment device of limited bearing capacity structure and construction method thereof
CN117231035A (en) * 2023-11-16 2023-12-15 北京工业大学 Large-span Zhang Xianhang overhead cable replacement construction system and construction method

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CN113550598A (en) * 2021-07-13 2021-10-26 中国二十二冶集团有限公司 Correction method for sectional installation of large-span steel truss
CN113431346A (en) * 2021-07-29 2021-09-24 中建科工集团有限公司 Slippage jig frame for large-span steel truss construction and construction method
CN113775040A (en) * 2021-09-22 2021-12-10 中国十七冶集团有限公司 High-altitude large-span steel corridor curtain wall installation and construction method
CN113931455A (en) * 2021-09-30 2022-01-14 中冶(上海)钢结构科技有限公司 Cable tensioning method based on novel fixed end facility
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CN114396162A (en) * 2022-03-11 2022-04-26 中国建筑第七工程局有限公司 On-site assembling method for steel structure pipe truss
CN114876070A (en) * 2022-04-26 2022-08-09 浙江省一建建设集团有限公司 Steel corridor lifting installation method and lifting device
CN115030386A (en) * 2022-05-19 2022-09-09 中建钢构工程有限公司 Construction method of endless cable chord support latticed shell structure
CN115030322A (en) * 2022-06-24 2022-09-09 中建八局第二建设有限公司 Integral lifting construction method for dome steel structure
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CN115324355A (en) * 2022-07-14 2022-11-11 中建八局第三建设有限公司 Construction process of roof prestressed cable arch structure
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CN115680313A (en) * 2022-10-24 2023-02-03 中国建筑第二工程局有限公司 A fork halberd formula cable intelligence is changed and cable force monitoring devices for stretching chord truss structure
CN115506487A (en) * 2022-10-31 2022-12-23 中冶(上海)钢结构科技有限公司 Method for integrally lifting and mounting double-layer steel truss after ground overlapping and assembling
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CN117231035B (en) * 2023-11-16 2024-02-02 北京工业大学 Large-span Zhang Xianhang overhead cable replacement construction system and construction method

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