WO2021128037A1 - Wear-resistant plunger slurry pump - Google Patents

Wear-resistant plunger slurry pump Download PDF

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Publication number
WO2021128037A1
WO2021128037A1 PCT/CN2019/128164 CN2019128164W WO2021128037A1 WO 2021128037 A1 WO2021128037 A1 WO 2021128037A1 CN 2019128164 W CN2019128164 W CN 2019128164W WO 2021128037 A1 WO2021128037 A1 WO 2021128037A1
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WO
WIPO (PCT)
Prior art keywords
plunger
wear
resistant
inner shaft
assembly
Prior art date
Application number
PCT/CN2019/128164
Other languages
French (fr)
Chinese (zh)
Inventor
吴凡
练正钊
吴文贵
Original Assignee
江苏盐邦泵业制造有限公司
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Publication of WO2021128037A1 publication Critical patent/WO2021128037A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • F04B53/143Sealing provided on the piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/18Lubricating

Definitions

  • the invention relates to the technical field of mud pumps, in particular to a wear-resistant plunger mud pump.
  • mud pump is a very important production equipment in the oilfield industry and an important part of drilling equipment. It is mainly used for deep and shallow well operations in oilfields. Cement plugging, channeling, well flushing, sand flushing and cementing operations, pressure testing of crude oil near and long distance transportation, etc.
  • the existing patent CN201810278700.5 is a kind of wear-resistant plunger mud pump.
  • the plunger wear-resistant sleeve and plunger inner shaft can be processed separately. Only the plunger wear-resistant sleeve is made of wear-resistant material, which greatly reduces The cost of materials, the split structure, the difficulty of processing and the difficulty of heat treatment are greatly reduced.
  • the plunger wear-resistant sleeve only needs to be replaced when worn, the plunger wear-resistant sleeve only wears severely with the sealing and lubricating component, and discarding it causes waste.
  • One of the objectives of the present invention is to provide a wear-resistant plunger mud pump, which adopts a symmetrically arranged plunger wear-resistant sleeve. When one end of the plunger wear-resistant sleeve is worn, it is rotated and then installed on the plunger inner shaft. , Continue to use, thereby saving the maintenance and use cost of wear-resistant plunger mud pump.
  • a wear-resistant plunger mud pump provided by an embodiment of the present invention includes: a transmission assembly, a plunger assembly, a sealing lubricating member, and a pump body assembly; one end of the plunger assembly is drivingly connected with the transmission assembly, and the other end penetrates into the pump body assembly ;
  • the sealing lubrication piece is sleeved at the end of the plunger assembly close to the pump body assembly, and the sealing lubrication piece is fixedly connected with the pump body assembly;
  • the plunger assembly includes: plunger wear sleeve, plunger inner shaft and seal; plunger inner shaft One end is provided with a transmission head, and the other end is provided with a pressure head; an annular groove is evenly arranged on the outer periphery of the inner shaft of the plunger; the seal is arranged in the annular groove and is located between the plunger wear sleeve and the plunger inner shaft;
  • the plunger wear sleeve is sleeved outside the plunger inner shaft;
  • the cross section of the indenter is larger than that of the transmission head; both ends of the plunger wear sleeve are provided with threads, and both ends are provided with indenter mounting holes; internal threads are provided on the inner wall of the indenter mounting hole; indenter mounting holes Compatible with the size of the indenter; the outer circumference of the indenter is provided with an external thread.
  • the plunger assembly further includes: a lining, sleeved on the end of the plunger inner shaft away from the indenter, and located between the inner wall of the indenter mounting hole of the plunger wear sleeve and the plunger inner shaft; the size of the lining It is compatible with the gap between the inner wall of the indenter mounting hole of the plunger wear sleeve and the plunger inner shaft.
  • the transmission assembly includes: a motor, a turntable, a push rod, four guide posts, and a plunger assembly connector; the turntable is arranged at the output end of the motor; a connecting column is arranged on the surface of the turntable; one end of the push rod is rotatably connected with the connecting column , The other end is hinged to one end of the plunger assembly connector; the plunger inner shaft setting hole is provided in the middle of the end of the plunger connector away from the push rod, and the plunger inner shaft setting hole is compatible with the size of the transmission head; the plunger inner shaft setting The inner wall of the hole is provided with a thread; the plunger inner shaft setting hole is used to fix the plunger inner shaft; the plunger inner shaft setting hole is provided with a plunger wear-resistant sleeve setting hole; the plunger wear-resistant sleeve setting hole is provided with a thread on the inner wall The plunger wear-resistant sleeve setting hole is used to fix the plunger wear-resistant sleeve;
  • the indenter is of a stepped cylindrical shape, and a thread is provided on the outer circumference of the smaller diameter end of the indenter; the smaller diameter end of the indenter is fixedly connected to the indenter mounting hole through the thread.
  • the pump body assembly includes: a pump body in which a compression cavity is arranged in the pump body, and the pressure head is arranged in the compression cavity; the cross section of the compression cavity is adapted to the cross section of the larger diameter end of the pressure head.
  • the sealing lubricating element is sleeved on the outside of the middle of the plunger wear sleeve; the sealing lubricating element is fixedly connected to the pump body; the sealing lubricating element includes a housing, and the lubrication cavity inside the housing, and the plunger wear sleeve is lubricated through one end of the housing From the cavity to the other end of the housing, the plunger wear sleeve is sealed to the housing; a spiral cleaning element is arranged in the lubrication cavity, and the spiral cleaning element is provided with a spiral groove; the push column is set in the spiral groove at one end , The other end is fixed on the outside of the plunger wear-resistant sleeve; the spiral cleaning piece is provided with a plurality of hard bristles on the side facing the plunger wear-resistant sleeve.
  • the outer circumference of the indenter with a larger diameter is uniformly provided with an annular groove, and a sealing ring is arranged in the annular groove.
  • the pump body assembly further includes a water inlet valve and a water outlet valve; both the water inlet valve and the water outlet valve are in communication with the compression chamber; the water inlet valve and the water outlet valve both include: a setting seat, a valve plate, a central shaft and a spring; one end of the central shaft Fixedly connected with the setting seat, the outer periphery of the other end is provided with an annular cylindrical groove, the valve plate is sleeved on the central shaft, and one end of the valve plate is located in the annular cylindrical groove, and a spring is arranged between the valve plate and the central shaft. Set on the central axis.
  • one end of the valve plate close to the central axis is set as an arc surface.
  • a step is provided on the outer periphery of the valve plate, and the surface of the step is arc-shaped.
  • Figure 1 is a schematic diagram of a wear-resistant plunger mud pump in an embodiment of the present invention
  • Figure 2 is a schematic diagram of a transmission assembly in an embodiment of the present invention.
  • Figure 3 is a schematic diagram of a plunger assembly in an embodiment of the present invention.
  • Figure 4 is a schematic diagram of a sealed lubricating element in an embodiment of the present invention.
  • Figure 5 is a schematic diagram of a pump body assembly in an embodiment of the present invention.
  • Fig. 6 is a schematic diagram of a water inlet valve in an embodiment of the present invention.
  • the embodiment of the present invention provides a wear-resistant plunger mud pump, as shown in FIG. 1, comprising: a transmission assembly 1, a plunger assembly 2, a sealing lubricating member 3, and a pump body assembly 4; one end of the plunger assembly 2 and the transmission assembly 1 The transmission connection, the other end penetrates into the pump body assembly 4; the sealing lubricating member 3 is sleeved on the plunger assembly 2 at one end close to the pump body assembly 4, and the sealing lubricating member 3 is fixedly connected with the pump body assembly 4; the plunger assembly 2 includes :The plunger wear sleeve 2-2, the plunger inner shaft 2-1 and the seal 2-3; one end of the plunger inner shaft 2-1 is provided with a transmission head 2-5, and the other end is provided with a pressure head 2-6
  • the outer circumference of the inner plunger shaft 2-1 is uniformly provided with annular grooves 2-4; the seal 2-3 is arranged in the annular groove 2-4 and located in the plunger wear sleeve 2-2 and
  • the cross section of the indenter 2-6 is larger than the cross section of the drive head 2-5; both ends of the plunger wear sleeve 2-2 are provided with threads on the outer circumference, and both ends are provided with indenter mounting holes 2-7; install in the indenter
  • the inner wall of the hole 2-7 is provided with internal threads; the size of the indenter mounting hole 2-7 is adapted to the size of the indenter 2-6; the outer circumference of the indenter 2-6 is provided with an external thread.
  • the plunger assembly 2 When the plunger assembly 2 is installed, the external thread on the outer circumference of the indenter matches the internal thread provided in the indenter mounting hole to realize the connection between the plunger inner shaft 2-1 and the plunger wear sleeve 2-2.
  • the drive head 2-5 of the plunger assembly 2 is in drive connection with the drive assembly 1; the pressure head 2-6 is arranged in the pump body assembly.
  • the main wear position of the plunger of the plunger mud pump is the contact position with the seal wheel slide and the contact position of the body assembly; the position where the plunger connects to the transmission assembly 1 is almost not worn; turn the plunger wear sleeve 2-2 Then re-install it with the plunger inner shaft 2-1, and you can continue to use it.
  • both ends of the plunger wear-resistant sleeve 2-2 When both ends of the plunger wear-resistant sleeve 2-2 are worn out, replace the plunger wear-resistant sleeve 2-2 with a better one.
  • the wear-resistant plunger mud pump of the present invention adopts a symmetrically arranged plunger wear-resistant sleeve 2-2.
  • the plunger wear-resistant sleeve 2-2 When one end of the plunger wear-resistant sleeve 2-2 is worn, it is rotated and installed on the plunger inner shaft 2- 1. Continue to use, thereby saving the maintenance and use cost of wear-resistant plunger mud pump.
  • the plunger assembly 2 further includes: a lining 2-8 sleeved on the end of the plunger inner shaft 2-1 away from the indenter 2-6, and located at the end of the plunger wear sleeve 2-2 Between the inner wall of the indenter mounting hole 2-7 and the plunger inner shaft 2-1; the size of the lining 2-8 is the size of the indenter mounting hole 2-7 of the plunger wear sleeve 2-2 and the inner wall of the plunger inner shaft 2- The gap between 1 is adapted.
  • the substrate ensures that the central axis of the plunger wear-resistant sleeve 2-2 coincides with the central axis of the plunger inner shaft 2-1, and one end of the plunger inner shaft 2-1 passes through the indenter 2-6 and the plunger wear-resistant sleeve 2-2 connection, the other end is connected with the plunger wear sleeve 2-2 through the substrate to ensure the stability of the connection between the two.
  • the transmission assembly 1 includes: a motor 1-1, a turntable 1-2, a push rod 1-4, four guide posts 1-5 and a plunger assembly connector 1-6; the turntable 1-2 is arranged at The output end of the motor 1-1; a connecting post 1-3 is provided on the disk surface of the turntable 1-2; one end of the push rod 1-4 is rotatably connected with the connecting post 1-3, and the other end is connected to the plunger assembly connector 1-6 One end is hinged; the plunger connector is provided with a plunger inner shaft setting hole 1-7 in the middle of one end away from the push rod 1-4, and the plunger inner shaft setting hole 1-7 is compatible with the size of the transmission head 2-5; The inner wall of the shaft setting hole 1-7 is provided with threads; the plunger inner shaft setting hole 1-7 is used to fix the plunger inner shaft 2-1; the plunger inner shaft setting hole 1-7 is covered with a plunger wear sleeve Setting holes 1-8; Plunger wear-resistant sleeve setting holes 1-8
  • the motor 1-1 drives the turntable 1-2 to rotate, and the turntable 1-2 drives the push rod 1-4; the push rod 1-4 reciprocates the plunger assembly connector 1-6 on the guide post 1-5 to drive the plunger
  • the component 2 reciprocates left and right, and during the reciprocating movement of the plunger component 2, the mud pump sucks the mud into the pump body and then discharges it.
  • the four guide posts 1-5 penetrate the four corners of the plunger assembly connector 1-6 to ensure the smooth operation of the plunger assembly connector 1-6 and reduce the wear of the outer ring of the plunger assembly connector 1-6.
  • the outer peripheral thread of the plunger wear-resistant sleeve 2-2 is matched with the thread on the inner wall of the plunger wear-resistant sleeve setting hole 1-8 to realize installation.
  • the indenter 2-6 is a stepped cylinder, and the diameter of the indenter 2-6 is smaller The outer circumference of one end is provided with a thread; the smaller diameter end of the indenter 2-6 is fixedly connected to the indenter mounting hole 2-7 through the thread.
  • the thread of the indenter 2-6 is matched with the thread of the inner wall of the indenter mounting hole 2-7 of the plunger wear-resistant sleeve 2-2 to realize the connection between the plunger wear-resistant sleeve 2-2 and the plunger inner shaft 2-1 .
  • the pump body assembly 4 includes: a pump body with a compression chamber 4-3 in the pump body, and the pressure head 2-6 is arranged in the compression chamber 4-3; the cross section of the compression chamber 4-3 and the pressure head 2 -6
  • the cross section of the larger diameter end is suitable.
  • the outer circumference of the indenter 2-6 with a larger diameter is uniformly provided with an annular groove 2-4, and a sealing ring is arranged in the annular groove 2-4.
  • the size of the pressure head 2-6 is the same as the size of the compression chamber 4-3, it can effectively prevent the mud from penetrating between the sealing lubricating part 3 and the plunger wear sleeve 2-2, the pump body assembly 4 and the plunger wear sleeve 2- 2; effectively reduce the wear of the plunger wear sleeve 2-2.
  • the outer circumference of the indenter 2-6 with the larger diameter is the position in contact with the inner wall of the compression chamber 4-3; the sealing ring between the inner wall of the compression chamber 4-3 and the outer circumference of the indenter 2-6 with the larger diameter can effectively prevent mud penetration To between the sealing lubricating element 3 and the plunger wear-resistant sleeve 2-2, and between the pump body assembly 4 and the plunger wear-resistant sleeve 2-2; effectively reduce the wear of the plunger wear-resistant sleeve 2-2.
  • the sealing lubricating element 3 is sleeved on the outside of the middle part of the plunger wear-resistant sleeve 2-2; the sealing lubricating element 3 is fixedly connected to the pump body; the sealing lubricating element 3 includes a housing, an internal lubrication cavity in the housing, and the plunger
  • the wear-resistant sleeve 2-2 penetrates the lubrication cavity from one end of the housing to the other end of the housing, and the plunger wear-resistant sleeve 2-2 is connected to the housing in a sealed manner; a spiral cleaning element 3-3 is arranged in the lubrication cavity.
  • a spiral groove 3-5 is provided on the type cleaning member 3-3; one end of the pushing column 3-2 is set in the spiral groove 3-5, and the other end is fixed on the outside of the plunger wear-resistant sleeve 2-2; the spiral cleaning member faces the column A plurality of hard bristles 3-4 are provided on one side of the plug wear sleeve 2-2.
  • the column 3-2 When the plunger assembly 2 reciprocates, the column 3-2 is pushed to move in the spiral groove 3-5, driving the spiral cleaning member 3-3 to rotate, and the hard bristles 3-4 of the spiral cleaning member are wear-resistant to the plunger Clean the surface of the sleeve 2-2 to remove the mud adhered to the surface of the plunger wear-resistant sleeve 2-2 to prevent it from increasing the friction outside the plunger wear-resistant sleeve 2-2 and reduce the plunger wear-resistant sleeve 2-2 Of wear.
  • the sealed lubricating element 3 also includes an oil inlet 3-1 and an oil outlet 3-6; the oil inlet 3-1 is connected to the oil barrel through an oil pump; the oil outlet 3-6 is through an oil-water separator, The filter device is connected with the oil drum.
  • the pump body assembly 4 further includes a water inlet valve 4-1 and a water outlet valve 4-2; both the water inlet valve 4-1 and the water outlet valve 4-2) are in communication with the compression chamber 4-3; and the water inlet valve Both 4-1 and the outlet valve 4-2 include: a setting seat 4-11, a valve plate 4-13, a central shaft 4-12 and a spring 4-14; one end of the central shaft 4-12 is fixedly connected to the setting seat 4-11, The outer circumference of the other end is provided with an annular cylindrical groove 4-15, the valve plate 4-13 is sleeved on the central shaft 4-12, and one end of the valve plate 4-13 is located in the annular cylindrical groove 4-15, in the valve plate A spring 4-14 is arranged between 4-13 and the central shaft 4-12, and the spring 4-14 is sleeved on the central shaft 4-12. One end of the valve plate 4-13 close to the central axis 4-12 is set as an arc surface. A step is provided on the outer circumference of the valve plate 4-13,
  • the fixed connection between one end of the central shaft 4-12 and the setting seat 4-11 is a threaded connection; when the valve plate 4-13 is worn out and needs to be replaced, directly remove the valve plate 4-13 and central shaft 4-12 from the setting seat 4- Unscrew the upper part 11, saving the time of replacing the valve piece 4-13.
  • the spring 4-14 in the valve body is between the valve plate 4-13 and the central shaft 4-12, and does not directly contact the mud, which can better protect the spring 4-14 and ensure the service life of the spring 4-14.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

A wear-resistant plunger slurry pump, comprising a transmission assembly (1), a plunger assembly (2), a sealed lubricating piece (3), and a pump body assembly (4); the plunger assembly (2) comprises: plunger wear-resistant sleeves (2-2), a plunger inner shaft (2-1), and sealing pieces (2-3); one end of the plunger inner shaft (2-1) is provided with a transmission head (2-5), and the other end is provided with a pressure head (2-6); the periphery of a middle part of the plunger inner shaft (2-1) is evenly provided with annular grooves (2-4); the sealing pieces (2-3) are disposed within the annular grooves (2-4) and are located between the plunger wear-resistant sleeves (2-2) and the plunger inner shaft (2-1); the plunger wear-resistant sleeves (2-2) are sleeved outside of the plunger inner shaft (2-1); a cross section of the pressure head (2-6) is greater than that of the transmission head (2-5); the periphery of two ends of the plunger wear-resistant sleeves (2-2) is provided with a thread and a pressure head mounting hole (2-7), and an inner thread is provided on an inner wall thereof; the size of the pressure head mounting hole (2-7) matches with the size of the pressure head (2-6); and the periphery of the pressure head (2-6) is provided with an outer thread. Since the symmetrically disposed plunger wear-resistant sleeves (2-2) are used, after one end is worn down, the plunger wear-resistant sleeves are turned around and again installed on the plunger inner shaft (2-1) to continue to be used, reducing maintenance and usage costs of a wear-resistant plunger slurry pump.

Description

一种耐磨柱塞泥浆泵A wear-resistant plunger mud pump 技术领域Technical field
本发明涉及泥浆泵技术领域,特别涉及一种耐磨柱塞泥浆泵。The invention relates to the technical field of mud pumps, in particular to a wear-resistant plunger mud pump.
背景技术Background technique
目前,泥浆泵是油田行业中非常重要的生产设备,是钻探设备的重要组成部分,它主要用于油田深井及浅井作业,可完成向油井堵水驱油作业,还可用于油田修井时注水泥塞、封窜、洗井、冲砂以及固井作业,原油的近、远程输送试压等。At present, mud pump is a very important production equipment in the oilfield industry and an important part of drilling equipment. It is mainly used for deep and shallow well operations in oilfields. Cement plugging, channeling, well flushing, sand flushing and cementing operations, pressure testing of crude oil near and long distance transportation, etc.
现有专利CN201810278700.5一种耐磨柱塞泥浆泵,柱塞的柱塞耐磨套、柱塞内轴可以分体加工,只需要将柱塞耐磨套采用耐磨材质制成,大大降低了材料成本,分体式的结构,加工难度、热处理难度均大幅度降低。虽然磨损时只需更换柱塞耐磨套即可,但是其柱塞耐磨套只有与密封润滑组件部位磨损较为严重,将其丢弃造成了浪费。The existing patent CN201810278700.5 is a kind of wear-resistant plunger mud pump. The plunger wear-resistant sleeve and plunger inner shaft can be processed separately. Only the plunger wear-resistant sleeve is made of wear-resistant material, which greatly reduces The cost of materials, the split structure, the difficulty of processing and the difficulty of heat treatment are greatly reduced. Although the plunger wear-resistant sleeve only needs to be replaced when worn, the plunger wear-resistant sleeve only wears severely with the sealing and lubricating component, and discarding it causes waste.
发明内容Summary of the invention
本发明目的之一在于提供了一种耐磨柱塞泥浆泵,采用对称设置的柱塞耐磨套,当柱塞耐磨套的一端磨损后,将其调转后在安装到柱塞内轴上,继续使用,从而节约耐磨柱塞泥浆泵的维修使用成本。One of the objectives of the present invention is to provide a wear-resistant plunger mud pump, which adopts a symmetrically arranged plunger wear-resistant sleeve. When one end of the plunger wear-resistant sleeve is worn, it is rotated and then installed on the plunger inner shaft. , Continue to use, thereby saving the maintenance and use cost of wear-resistant plunger mud pump.
本发明实施例提供的一种耐磨柱塞泥浆泵,包括:传动组件、柱塞组件、密封润滑件和泵体组件;柱塞组件一端与传动组件传动连接,另一端贯穿至泵体组件内;密封润滑件套设在柱塞组件靠近泵体组件的一端,密封润滑件与泵体组件固定连接;柱塞组件包括:柱塞耐磨套、柱塞内轴及密封件;柱塞内轴的一端设有传动头,另一端设有压头;柱塞内轴中部外周均匀设置有环形凹槽; 密封件设置在环形凹槽内且位于柱塞耐磨套和柱塞内轴之间;柱塞耐磨套套设在柱塞内轴外;A wear-resistant plunger mud pump provided by an embodiment of the present invention includes: a transmission assembly, a plunger assembly, a sealing lubricating member, and a pump body assembly; one end of the plunger assembly is drivingly connected with the transmission assembly, and the other end penetrates into the pump body assembly ; The sealing lubrication piece is sleeved at the end of the plunger assembly close to the pump body assembly, and the sealing lubrication piece is fixedly connected with the pump body assembly; the plunger assembly includes: plunger wear sleeve, plunger inner shaft and seal; plunger inner shaft One end is provided with a transmission head, and the other end is provided with a pressure head; an annular groove is evenly arranged on the outer periphery of the inner shaft of the plunger; the seal is arranged in the annular groove and is located between the plunger wear sleeve and the plunger inner shaft; The plunger wear sleeve is sleeved outside the plunger inner shaft;
压头的截面大于传动头的截面;柱塞耐磨套两端外周都设有螺纹,且两端都设有压头安装孔;在压头安装孔内壁上设置有内螺纹;压头安装孔和压头的大小相适应;压头外周设置有外螺纹。The cross section of the indenter is larger than that of the transmission head; both ends of the plunger wear sleeve are provided with threads, and both ends are provided with indenter mounting holes; internal threads are provided on the inner wall of the indenter mounting hole; indenter mounting holes Compatible with the size of the indenter; the outer circumference of the indenter is provided with an external thread.
优选的,柱塞组件还包括:衬件,套设在柱塞内轴上远离压头的一端,且位于柱塞耐磨套的压头安装孔内壁与柱塞内轴之间;衬件大小与柱塞耐磨套的压头安装孔内壁和柱塞内轴之间的间隙相适应。Preferably, the plunger assembly further includes: a lining, sleeved on the end of the plunger inner shaft away from the indenter, and located between the inner wall of the indenter mounting hole of the plunger wear sleeve and the plunger inner shaft; the size of the lining It is compatible with the gap between the inner wall of the indenter mounting hole of the plunger wear sleeve and the plunger inner shaft.
优选的,传动组件包括:电机、转盘、推杆、四根导柱和柱塞组件连接头;转盘设置在电机的输出端;在转盘盘面上设置有连接柱;推杆一端与连接柱转动连接,另一端与柱塞组件连接头的一端铰接;柱塞连接头远离推杆的一端中部设置有柱塞内轴设置孔,柱塞内轴设置孔与传动头大小相适应;柱塞内轴设置孔内壁设有螺纹;柱塞内轴设置孔用于固定设置柱塞内轴;在柱塞内轴设置孔外套设有柱塞耐磨套设置孔;柱塞耐磨套设置孔内壁设有螺纹;柱塞耐磨套设置孔用于固定设置柱塞耐磨套;四根导柱从柱塞组件连接头的靠近推杆的一端贯穿至另一端;导柱的一端与壳体固定连接。Preferably, the transmission assembly includes: a motor, a turntable, a push rod, four guide posts, and a plunger assembly connector; the turntable is arranged at the output end of the motor; a connecting column is arranged on the surface of the turntable; one end of the push rod is rotatably connected with the connecting column , The other end is hinged to one end of the plunger assembly connector; the plunger inner shaft setting hole is provided in the middle of the end of the plunger connector away from the push rod, and the plunger inner shaft setting hole is compatible with the size of the transmission head; the plunger inner shaft setting The inner wall of the hole is provided with a thread; the plunger inner shaft setting hole is used to fix the plunger inner shaft; the plunger inner shaft setting hole is provided with a plunger wear-resistant sleeve setting hole; the plunger wear-resistant sleeve setting hole is provided with a thread on the inner wall The plunger wear-resistant sleeve setting hole is used to fix the plunger wear-resistant sleeve; the four guide posts penetrate from one end of the plunger assembly connector close to the push rod to the other end; one end of the guide post is fixedly connected with the housing.
优选的,压头为阶梯圆柱型,在压头的直径较小的一端的外周设置有螺纹;压头的直径较小的一端通过螺纹与压头安装孔固定连接。Preferably, the indenter is of a stepped cylindrical shape, and a thread is provided on the outer circumference of the smaller diameter end of the indenter; the smaller diameter end of the indenter is fixedly connected to the indenter mounting hole through the thread.
优选的,泵体组件包括:泵体,泵体内设有压缩腔,压头设置在压缩腔内;压缩腔的截面与压头直径较大一端的截面相适应。Preferably, the pump body assembly includes: a pump body in which a compression cavity is arranged in the pump body, and the pressure head is arranged in the compression cavity; the cross section of the compression cavity is adapted to the cross section of the larger diameter end of the pressure head.
优选的,密封润滑件套设在柱塞耐磨套中部外侧;密封润滑件与泵体固定连接;密封润滑件包括壳体,壳体内部润滑腔,柱塞耐磨套从壳体一端贯穿润滑腔至壳体的另一端,柱塞耐磨套与壳体之间密封连接;在润滑腔内设置螺旋型清洁件,螺旋型清洁件上设置有螺旋槽;推动柱,一端设置在螺旋槽内,另一端固定在柱塞耐磨套外侧;螺旋清洁件面向柱塞耐磨套一侧设置有多个硬质刷毛。Preferably, the sealing lubricating element is sleeved on the outside of the middle of the plunger wear sleeve; the sealing lubricating element is fixedly connected to the pump body; the sealing lubricating element includes a housing, and the lubrication cavity inside the housing, and the plunger wear sleeve is lubricated through one end of the housing From the cavity to the other end of the housing, the plunger wear sleeve is sealed to the housing; a spiral cleaning element is arranged in the lubrication cavity, and the spiral cleaning element is provided with a spiral groove; the push column is set in the spiral groove at one end , The other end is fixed on the outside of the plunger wear-resistant sleeve; the spiral cleaning piece is provided with a plurality of hard bristles on the side facing the plunger wear-resistant sleeve.
优选的,压头直径较大的外周均匀设置有环形凹槽,在环形凹槽内设置有密封圈。Preferably, the outer circumference of the indenter with a larger diameter is uniformly provided with an annular groove, and a sealing ring is arranged in the annular groove.
优选的,泵体组件还包括进水阀和出水阀;进水阀和出水阀都与压缩腔连通;进水阀和出水阀都包括:设置座、阀片、中心轴和弹簧;中心轴一端与设置座固定连接,另一端的外周设置有环形柱状凹槽,阀片套设在中心轴上,且阀片的一端位于环形柱状凹槽内,在阀片与中心轴之间设置弹簧,弹簧套设在中心轴上。Preferably, the pump body assembly further includes a water inlet valve and a water outlet valve; both the water inlet valve and the water outlet valve are in communication with the compression chamber; the water inlet valve and the water outlet valve both include: a setting seat, a valve plate, a central shaft and a spring; one end of the central shaft Fixedly connected with the setting seat, the outer periphery of the other end is provided with an annular cylindrical groove, the valve plate is sleeved on the central shaft, and one end of the valve plate is located in the annular cylindrical groove, and a spring is arranged between the valve plate and the central shaft. Set on the central axis.
优选的,阀片靠近中心轴的一端设置为弧形面。Preferably, one end of the valve plate close to the central axis is set as an arc surface.
优选的,阀片外周设置有台阶,台阶的面为弧形。Preferably, a step is provided on the outer periphery of the valve plate, and the surface of the step is arc-shaped.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be described in the following description, and partly become obvious from the description, or understood by implementing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the written description, claims, and drawings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of the drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为本发明实施例中一种耐磨柱塞泥浆泵的示意图;Figure 1 is a schematic diagram of a wear-resistant plunger mud pump in an embodiment of the present invention;
图2为本发明实施例中一种传动组件的示意图;Figure 2 is a schematic diagram of a transmission assembly in an embodiment of the present invention;
图3为本发明实施例中一种柱塞组件的示意图;Figure 3 is a schematic diagram of a plunger assembly in an embodiment of the present invention;
图4为本发明实施例中一种密封润滑件的示意图;Figure 4 is a schematic diagram of a sealed lubricating element in an embodiment of the present invention;
图5为本发明实施例中一种泵体组件的示意图;Figure 5 is a schematic diagram of a pump body assembly in an embodiment of the present invention;
图6为本发明实施例中一种进水阀的示意图。Fig. 6 is a schematic diagram of a water inlet valve in an embodiment of the present invention.
图中:In the picture:
1、传动组件;2、柱塞组件;3、密封润滑件;4、泵体组件;1-1、电机;1-2、转盘;1-3、连接柱;1-4、推杆;1-5、导柱;1-6、柱塞组件连接头;1-7、柱塞内轴设置孔;1-8、柱塞耐磨套设置孔;2-1、柱塞内轴;2-2、柱塞耐磨套;2-3、密封件;2-4、环形凹槽;2-5、传动头;2-6、压头;2-7、压头安装孔;2-8、衬件;3-1、进油口;3-2、推动柱;3-3、螺旋型清洁件;3-4、硬质刷毛;3-5、螺旋槽;3-6、出油口;4-1、进水阀;4-2、出水阀;4-3、压缩腔;4-11、设置座;4-12、中心轴;4-13、阀片;4-14、弹簧;4-15、环形柱状凹槽。1. Transmission components; 2. Plunger components; 3. Sealed lubricating parts; 4. Pump body components; 1-1, Motor; 1-2, turntable; 1-3, connecting column; 1-4, push rod; 1 -5, guide post; 1-6, plunger assembly connector; 1-7, plunger inner shaft setting hole; 1-8, plunger wear-resistant sleeve setting hole; 2-1, plunger inner shaft; 2- 2. Plunger wear sleeve; 2-3. Seal; 2-4. Annular groove; 2-5. Transmission head; 2-6. Indenter; 2-7. Indenter mounting hole; 2-8. Lining piece; 3-1, oil inlet; 3-2, push column; 3-3, spiral cleaning piece; 3-4, hard bristles; 3-5, spiral groove; 3-6, oil outlet; 4-1. Water inlet valve; 4-2. Water outlet valve; 4-3. Compression chamber; 4-11. Setting seat; 4-12. Central shaft; 4-13. Valve plate; 4-14. Spring; 4 -15. Annular cylindrical groove.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not used to limit the present invention.
本发明实施例提供了一种耐磨柱塞泥浆泵,如图1所示,包括:传动组件1、柱塞组件2、密封润滑件3和泵体组件4;柱塞组件2一端与传动组件1传动连接,另一端贯穿至泵体组件4内;密封润滑件3套设在柱塞组件2靠近泵体组件4的一端,密封润滑件3与泵体组件4固定连接;柱塞组件2包括:柱塞耐磨套2-2、柱塞内轴2-1及密封件2-3;柱塞内轴2-1的一端设有传动头2-5,另一端设有压头2-6;柱塞内轴2-1中部外周均匀设置有环形凹槽2-4;密封件2-3设置在环形凹槽2-4内且位于柱塞耐磨套2-2和柱塞内轴2-1之间;柱塞耐磨套2-2套设在柱塞内轴2-1外;The embodiment of the present invention provides a wear-resistant plunger mud pump, as shown in FIG. 1, comprising: a transmission assembly 1, a plunger assembly 2, a sealing lubricating member 3, and a pump body assembly 4; one end of the plunger assembly 2 and the transmission assembly 1 The transmission connection, the other end penetrates into the pump body assembly 4; the sealing lubricating member 3 is sleeved on the plunger assembly 2 at one end close to the pump body assembly 4, and the sealing lubricating member 3 is fixedly connected with the pump body assembly 4; the plunger assembly 2 includes :The plunger wear sleeve 2-2, the plunger inner shaft 2-1 and the seal 2-3; one end of the plunger inner shaft 2-1 is provided with a transmission head 2-5, and the other end is provided with a pressure head 2-6 The outer circumference of the inner plunger shaft 2-1 is uniformly provided with annular grooves 2-4; the seal 2-3 is arranged in the annular groove 2-4 and located in the plunger wear sleeve 2-2 and the plunger inner shaft 2 -1; the plunger wear-resistant sleeve 2-2 is set outside the plunger inner shaft 2-1;
压头2-6的截面大于传动头2-5的截面;柱塞耐磨套2-2两端外周都设有螺纹,且两端都设有压头安装孔2-7;在压头安装孔2-7内壁上设置有内螺纹;压头安装孔2-7和压头2-6的大小相适应;压头2-6外周设置有外螺纹。The cross section of the indenter 2-6 is larger than the cross section of the drive head 2-5; both ends of the plunger wear sleeve 2-2 are provided with threads on the outer circumference, and both ends are provided with indenter mounting holes 2-7; install in the indenter The inner wall of the hole 2-7 is provided with internal threads; the size of the indenter mounting hole 2-7 is adapted to the size of the indenter 2-6; the outer circumference of the indenter 2-6 is provided with an external thread.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are:
在安装柱塞组件2时,压头外周的外螺纹与压头安装孔内部设置的内螺纹配合,实现柱塞内轴2-1和柱塞耐磨套2-2之间的连接。柱塞组件2的传动头 2-5与传动组件1传动连接;压头2-6设置在泵体组件内。柱塞式泥浆泵的柱塞主要磨损位置为其与密封轮滑件接触的位置和本体组件接触的位置;柱塞与传动组件1连接的位置几乎没有磨损;将柱塞耐磨套2-2调转后重新与柱塞内轴2-1安装起来,可以继续使用。当柱塞耐磨套2-2两端都磨损后重新更好新的柱塞耐磨套2-2即可。When the plunger assembly 2 is installed, the external thread on the outer circumference of the indenter matches the internal thread provided in the indenter mounting hole to realize the connection between the plunger inner shaft 2-1 and the plunger wear sleeve 2-2. The drive head 2-5 of the plunger assembly 2 is in drive connection with the drive assembly 1; the pressure head 2-6 is arranged in the pump body assembly. The main wear position of the plunger of the plunger mud pump is the contact position with the seal wheel slide and the contact position of the body assembly; the position where the plunger connects to the transmission assembly 1 is almost not worn; turn the plunger wear sleeve 2-2 Then re-install it with the plunger inner shaft 2-1, and you can continue to use it. When both ends of the plunger wear-resistant sleeve 2-2 are worn out, replace the plunger wear-resistant sleeve 2-2 with a better one.
本发明的耐磨柱塞泥浆泵,采用对称设置的柱塞耐磨套2-2,当柱塞耐磨套2-2的一端磨损后,将其调转后在安装到柱塞内轴2-1上,继续使用,从而节约耐磨柱塞泥浆泵的维修使用成本。The wear-resistant plunger mud pump of the present invention adopts a symmetrically arranged plunger wear-resistant sleeve 2-2. When one end of the plunger wear-resistant sleeve 2-2 is worn, it is rotated and installed on the plunger inner shaft 2- 1. Continue to use, thereby saving the maintenance and use cost of wear-resistant plunger mud pump.
在一个实施例中,柱塞组件2还包括:衬件2-8,套设在柱塞内轴2-1上远离压头2-6的一端,且位于柱塞耐磨套2-2的压头安装孔2-7内壁与柱塞内轴2-1之间;衬件2-8大小与柱塞耐磨套2-2的压头安装孔2-7内壁和柱塞内轴2-1之间的间隙相适应。In one embodiment, the plunger assembly 2 further includes: a lining 2-8 sleeved on the end of the plunger inner shaft 2-1 away from the indenter 2-6, and located at the end of the plunger wear sleeve 2-2 Between the inner wall of the indenter mounting hole 2-7 and the plunger inner shaft 2-1; the size of the lining 2-8 is the size of the indenter mounting hole 2-7 of the plunger wear sleeve 2-2 and the inner wall of the plunger inner shaft 2- The gap between 1 is adapted.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are as follows:
通过衬底保证柱塞耐磨套2-2的中轴线和柱塞内轴2-1的中轴线重合,并且,柱塞内轴2-1一端通过压头2-6与柱塞耐磨套2-2连接,另一端通过衬底与柱塞耐磨套2-2接触连接保证两者连接的稳定性。The substrate ensures that the central axis of the plunger wear-resistant sleeve 2-2 coincides with the central axis of the plunger inner shaft 2-1, and one end of the plunger inner shaft 2-1 passes through the indenter 2-6 and the plunger wear-resistant sleeve 2-2 connection, the other end is connected with the plunger wear sleeve 2-2 through the substrate to ensure the stability of the connection between the two.
在一个实施例中,传动组件1包括:电机1-1、转盘1-2、推杆1-4、四根导柱1-5和柱塞组件连接头1-6;转盘1-2设置在电机1-1的输出端;在转盘1-2盘面上设置有连接柱1-3;推杆1-4一端与连接柱1-3转动连接,另一端与柱塞组件连接头1-6的一端铰接;柱塞连接头远离推杆1-4的一端中部设置有柱塞内轴设置孔1-7,柱塞内轴设置孔1-7与传动头2-5大小相适应;柱塞内轴设置孔1-7内壁设有螺纹;柱塞内轴设置孔1-7用于固定设置柱塞内轴2-1;在柱塞内轴设置孔1-7外套设有柱塞耐磨套设置孔1-8;柱塞耐磨套设置孔1-8内壁设有螺纹;柱塞耐磨套设置孔1-8用于固定设置柱塞耐磨套2-2;四根导柱1-5从柱塞组件连接头1-6的靠近推杆1-4的一端贯穿至另一端;导柱1-5的一端与壳体固定连接。In one embodiment, the transmission assembly 1 includes: a motor 1-1, a turntable 1-2, a push rod 1-4, four guide posts 1-5 and a plunger assembly connector 1-6; the turntable 1-2 is arranged at The output end of the motor 1-1; a connecting post 1-3 is provided on the disk surface of the turntable 1-2; one end of the push rod 1-4 is rotatably connected with the connecting post 1-3, and the other end is connected to the plunger assembly connector 1-6 One end is hinged; the plunger connector is provided with a plunger inner shaft setting hole 1-7 in the middle of one end away from the push rod 1-4, and the plunger inner shaft setting hole 1-7 is compatible with the size of the transmission head 2-5; The inner wall of the shaft setting hole 1-7 is provided with threads; the plunger inner shaft setting hole 1-7 is used to fix the plunger inner shaft 2-1; the plunger inner shaft setting hole 1-7 is covered with a plunger wear sleeve Setting holes 1-8; Plunger wear-resistant sleeve setting holes 1-8 are provided with threads on the inner wall; plunger wear-resistant sleeve setting holes 1-8 are used to fix the plunger wear-resistant sleeve 2-2; four guide posts 1- 5 From the end of the plunger assembly connector 1-6 close to the push rod 1-4 to the other end; one end of the guide post 1-5 is fixedly connected to the housing.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are:
电机1-1带动转盘1-2转动,转盘1-2带动推杆1-4;推杆1-4将柱塞组件连接头1-6在导柱1-5上左右往复移动,带动柱塞组件2左右作往复运动,在柱塞组件2往复运动过程中实现泥浆泵将泥浆吸入泵体内再排出。四根导柱1-5贯穿柱塞组件连接头1-6四个角,保证柱塞组件连接头1-6的平稳运行,减少柱塞组件连接头1-6外圈的磨损。柱塞耐磨套2-2外周螺纹与柱塞耐磨套设置孔1-8内壁螺纹配合实现安装。The motor 1-1 drives the turntable 1-2 to rotate, and the turntable 1-2 drives the push rod 1-4; the push rod 1-4 reciprocates the plunger assembly connector 1-6 on the guide post 1-5 to drive the plunger The component 2 reciprocates left and right, and during the reciprocating movement of the plunger component 2, the mud pump sucks the mud into the pump body and then discharges it. The four guide posts 1-5 penetrate the four corners of the plunger assembly connector 1-6 to ensure the smooth operation of the plunger assembly connector 1-6 and reduce the wear of the outer ring of the plunger assembly connector 1-6. The outer peripheral thread of the plunger wear-resistant sleeve 2-2 is matched with the thread on the inner wall of the plunger wear-resistant sleeve setting hole 1-8 to realize installation.
为实现柱塞耐磨套2-2和柱塞内轴2-1之间的连接;在一个实施例中,压头2-6为阶梯圆柱型,在压头2-6的直径较小的一端的外周设置有螺纹;压头2-6的直径较小的一端通过螺纹与压头安装孔2-7固定连接。压头2-6的螺纹与柱塞耐磨套2-2的压头安装孔2-7内壁的螺纹配合,实现柱塞耐磨套2-2和柱塞内轴2-1之间的连接。In order to realize the connection between the plunger wear sleeve 2-2 and the plunger inner shaft 2-1; in one embodiment, the indenter 2-6 is a stepped cylinder, and the diameter of the indenter 2-6 is smaller The outer circumference of one end is provided with a thread; the smaller diameter end of the indenter 2-6 is fixedly connected to the indenter mounting hole 2-7 through the thread. The thread of the indenter 2-6 is matched with the thread of the inner wall of the indenter mounting hole 2-7 of the plunger wear-resistant sleeve 2-2 to realize the connection between the plunger wear-resistant sleeve 2-2 and the plunger inner shaft 2-1 .
在一个实施例中,泵体组件4包括:泵体,泵体内设有压缩腔4-3,压头2-6设置在压缩腔4-3内;压缩腔4-3的截面与压头2-6直径较大一端的截面相适应。压头2-6直径较大的外周均匀设置有环形凹槽2-4,在环形凹槽2-4内设置有密封圈。In one embodiment, the pump body assembly 4 includes: a pump body with a compression chamber 4-3 in the pump body, and the pressure head 2-6 is arranged in the compression chamber 4-3; the cross section of the compression chamber 4-3 and the pressure head 2 -6 The cross section of the larger diameter end is suitable. The outer circumference of the indenter 2-6 with a larger diameter is uniformly provided with an annular groove 2-4, and a sealing ring is arranged in the annular groove 2-4.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are as follows:
压头2-6大小与压缩腔4-3大小相同时,能有效防止泥浆渗透到密封润滑件3与柱塞耐磨套2-2之间、泵体组件4和柱塞耐磨套2-2之间;有效减少柱塞耐磨套2-2的磨损。压头2-6直径较大的外周是与压缩腔4-3内壁接触的位置;在压缩腔4-3内壁和压头2-6直径较大的外周之间设置密封圈能有效防止泥浆渗透到密封润滑件3与柱塞耐磨套2-2之间、泵体组件4和柱塞耐磨套2-2之间;有效减少柱塞耐磨套2-2的磨损。When the size of the pressure head 2-6 is the same as the size of the compression chamber 4-3, it can effectively prevent the mud from penetrating between the sealing lubricating part 3 and the plunger wear sleeve 2-2, the pump body assembly 4 and the plunger wear sleeve 2- 2; effectively reduce the wear of the plunger wear sleeve 2-2. The outer circumference of the indenter 2-6 with the larger diameter is the position in contact with the inner wall of the compression chamber 4-3; the sealing ring between the inner wall of the compression chamber 4-3 and the outer circumference of the indenter 2-6 with the larger diameter can effectively prevent mud penetration To between the sealing lubricating element 3 and the plunger wear-resistant sleeve 2-2, and between the pump body assembly 4 and the plunger wear-resistant sleeve 2-2; effectively reduce the wear of the plunger wear-resistant sleeve 2-2.
在一个实施例中,密封润滑件3套设在柱塞耐磨套2-2中部外侧;密封润滑件3与泵体固定连接;密封润滑件3包括壳体,壳体内部润滑腔,柱塞耐磨套2-2从壳体一端贯穿润滑腔至壳体的另一端,柱塞耐磨套2-2与壳体之间密 封连接;在润滑腔内设置螺旋型清洁件3-3,螺旋型清洁件3-3上设置有螺旋槽3-5;推动柱3-2,一端设置在螺旋槽3-5内,另一端固定在柱塞耐磨套2-2外侧;螺旋清洁件面向柱塞耐磨套2-2一侧设置有多个硬质刷毛3-4。In one embodiment, the sealing lubricating element 3 is sleeved on the outside of the middle part of the plunger wear-resistant sleeve 2-2; the sealing lubricating element 3 is fixedly connected to the pump body; the sealing lubricating element 3 includes a housing, an internal lubrication cavity in the housing, and the plunger The wear-resistant sleeve 2-2 penetrates the lubrication cavity from one end of the housing to the other end of the housing, and the plunger wear-resistant sleeve 2-2 is connected to the housing in a sealed manner; a spiral cleaning element 3-3 is arranged in the lubrication cavity. A spiral groove 3-5 is provided on the type cleaning member 3-3; one end of the pushing column 3-2 is set in the spiral groove 3-5, and the other end is fixed on the outside of the plunger wear-resistant sleeve 2-2; the spiral cleaning member faces the column A plurality of hard bristles 3-4 are provided on one side of the plug wear sleeve 2-2.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are as follows:
在柱塞组件2作往复运动时,推动柱3-2在螺旋槽3-5内作运动,带动螺旋型清洁件3-3转动,螺旋清洁件的硬质刷毛3-4对柱塞耐磨套2-2表面进行清扫,将柱塞耐磨套2-2表面粘着的泥浆清扫掉,防止其加大柱塞耐磨套2-2外的摩擦力,减少柱塞耐磨套2-2的磨损。当然,密封润滑件3还包括一个进油口3-1和一个出油口3-6;进油口3-1通过油泵与油桶连接;出油口3-6通过油水分离器、泥沙过滤装置与油桶连接。When the plunger assembly 2 reciprocates, the column 3-2 is pushed to move in the spiral groove 3-5, driving the spiral cleaning member 3-3 to rotate, and the hard bristles 3-4 of the spiral cleaning member are wear-resistant to the plunger Clean the surface of the sleeve 2-2 to remove the mud adhered to the surface of the plunger wear-resistant sleeve 2-2 to prevent it from increasing the friction outside the plunger wear-resistant sleeve 2-2 and reduce the plunger wear-resistant sleeve 2-2 Of wear. Of course, the sealed lubricating element 3 also includes an oil inlet 3-1 and an oil outlet 3-6; the oil inlet 3-1 is connected to the oil barrel through an oil pump; the oil outlet 3-6 is through an oil-water separator, The filter device is connected with the oil drum.
在一个实施例中,泵体组件4还包括进水阀4-1和出水阀4-2;进水阀4-1和出水阀4-2)都与压缩腔4-3连通;进水阀4-1和出水阀4-2都包括:设置座4-11、阀片4-13、中心轴4-12和弹簧4-14;中心轴4-12一端与设置座4-11固定连接,另一端的外周设置有环形柱状凹槽4-15,阀片4-13套设在中心轴4-12上,且阀片4-13的一端位于环形柱状凹槽4-15内,在阀片4-13与中心轴4-12之间设置弹簧4-14,弹簧4-14套设在中心轴4-12上。阀片4-13靠近中心轴4-12的一端设置为弧形面。阀片4-13外周设置有台阶,台阶的面为弧形。In one embodiment, the pump body assembly 4 further includes a water inlet valve 4-1 and a water outlet valve 4-2; both the water inlet valve 4-1 and the water outlet valve 4-2) are in communication with the compression chamber 4-3; and the water inlet valve Both 4-1 and the outlet valve 4-2 include: a setting seat 4-11, a valve plate 4-13, a central shaft 4-12 and a spring 4-14; one end of the central shaft 4-12 is fixedly connected to the setting seat 4-11, The outer circumference of the other end is provided with an annular cylindrical groove 4-15, the valve plate 4-13 is sleeved on the central shaft 4-12, and one end of the valve plate 4-13 is located in the annular cylindrical groove 4-15, in the valve plate A spring 4-14 is arranged between 4-13 and the central shaft 4-12, and the spring 4-14 is sleeved on the central shaft 4-12. One end of the valve plate 4-13 close to the central axis 4-12 is set as an arc surface. A step is provided on the outer circumference of the valve plate 4-13, and the surface of the step is arc-shaped.
上述技术方案的工作原理及有益效果为:The working principles and beneficial effects of the above technical solutions are as follows:
中心轴4-12一端与设置座4-11固定连接采用的是螺纹连接;当阀片4-13磨损需要更换时,直接将阀片4-13、中心轴4-12组件从设置座4-11上拧下,节约了更换阀片4-13的时间。并且阀体内弹簧4-14在阀片4-13与中心轴4-12之间,不直接与泥浆接触,能够更好保护弹簧4-14,保证弹簧4-14的使用寿命。The fixed connection between one end of the central shaft 4-12 and the setting seat 4-11 is a threaded connection; when the valve plate 4-13 is worn out and needs to be replaced, directly remove the valve plate 4-13 and central shaft 4-12 from the setting seat 4- Unscrew the upper part 11, saving the time of replacing the valve piece 4-13. In addition, the spring 4-14 in the valve body is between the valve plate 4-13 and the central shaft 4-12, and does not directly contact the mud, which can better protect the spring 4-14 and ensure the service life of the spring 4-14.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及 其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims (10)

  1. 一种耐磨柱塞泥浆泵,包括:传动组件(1)、柱塞组件(2)、密封润滑件(3)和泵体组件(4);所述柱塞组件(2)一端与所述传动组件(1)传动连接,另一端贯穿至所述泵体组件(4)内;所述密封润滑件(3)套设在所述柱塞组件(2)靠近所述泵体组件(4)的一端,所述密封润滑件(3)与所述泵体组件(4)固定连接;所述柱塞组件(2)包括:柱塞耐磨套(2-2)、柱塞内轴(2-1)及密封件(2-3);所述柱塞内轴(2-1)的一端设有传动头(2-5),另一端设有压头(2-6);所述柱塞内轴(2-1)中部外周均匀设置有环形凹槽(2-4);所述密封件(2-3)设置在所述环形凹槽(2-4)内且位于所述柱塞耐磨套(2-2)和所述柱塞内轴(2-1)之间;所述柱塞耐磨套(2-2)套设在所述柱塞内轴(2-1)外;其特征在于,A wear-resistant plunger mud pump, comprising: a transmission assembly (1), a plunger assembly (2), a sealing lubricating element (3) and a pump body assembly (4); one end of the plunger assembly (2) is connected to the The transmission component (1) is connected in transmission, and the other end penetrates into the pump body component (4); the sealing lubricating member (3) is sleeved on the plunger component (2) close to the pump body component (4) The sealing lubricating member (3) is fixedly connected with the pump body assembly (4); the plunger assembly (2) includes: plunger wear sleeve (2-2), plunger inner shaft (2) -1) and a seal (2-3); one end of the plunger inner shaft (2-1) is provided with a transmission head (2-5), and the other end is provided with a pressure head (2-6); the column An annular groove (2-4) is uniformly arranged on the outer periphery of the middle part of the inner shaft (2-1); the sealing member (2-3) is arranged in the annular groove (2-4) and is located in the plunger Between the wear-resistant sleeve (2-2) and the plunger inner shaft (2-1); the plunger wear-resistant sleeve (2-2) is sleeved outside the plunger inner shaft (2-1) ; Its characteristic is that,
    所述压头(2-6)的截面大于所述传动头(2-5)的截面;所述柱塞耐磨套(2-2)两端外周都设有螺纹,且两端都设有压头安装孔(2-7);在所述压头安装孔(2-7)内壁上设置有内螺纹;所述压头安装孔(2-7)和压头(2-6)的大小相适应;所述压头(2-6)外周设置有外螺纹。The cross section of the pressure head (2-6) is larger than the cross section of the transmission head (2-5); both ends of the plunger wear sleeve (2-2) are provided with threads on the outer periphery, and both ends are provided Indenter mounting hole (2-7); internal threads are provided on the inner wall of the indenter mounting hole (2-7); the size of the indenter mounting hole (2-7) and the indenter (2-6) Compatible; the outer circumference of the indenter (2-6) is provided with an external thread.
  2. 如权利要求1所述的耐磨柱塞泥浆泵,其特征在于,所述柱塞组件(2)还包括:衬件(2-8),套设在所述柱塞内轴(2-1)上远离所述压头(2-6)的一端,且位于所述柱塞耐磨套(2-2)的压头安装孔(2-7)内壁与所述柱塞内轴(2-1)之间;所述衬件(2-8)大小与所述柱塞耐磨套(2-2)的压头安装孔(2-7)内壁和所述柱塞内轴(2-1)之间的间隙相适应。The wear-resistant plunger mud pump according to claim 1, wherein the plunger assembly (2) further comprises: a lining (2-8) sleeved on the plunger inner shaft (2-1 ) Is far from the end of the indenter (2-6) and is located on the inner wall of the indenter mounting hole (2-7) of the plunger wear sleeve (2-2) and the plunger inner shaft (2- 1) between; the size of the lining (2-8) and the inner wall of the pressure head mounting hole (2-7) of the plunger wear sleeve (2-2) and the plunger inner shaft (2-1 ) To adapt to the gap between.
  3. 如权利要求1所述的耐磨柱塞泥浆泵,其特征在于,所述传动组件(1)包括:电机(1-1)、转盘(1-2)、推杆(1-4)、四根导柱(1-5)和柱塞组件连接头(1-6);所述转盘(1-2)设置在所述电机(1-1)的输出端;在所述转盘(1-2)盘面上设置有连接柱(1-3);所述推杆(1-4)一端与所述连接柱(1-3)转动连接,另一端与所述柱塞组件连接头(1-6)的一端铰接;所 述柱塞连接头远离所述推杆(1-4)的一端中部设置有柱塞内轴设置孔(1-7),所述柱塞内轴设置孔(1-7)与所述传动头(2-5)大小相适应;所述柱塞内轴设置孔(1-7)内壁设有螺纹;所述柱塞内轴设置孔(1-7)用于固定设置所述柱塞内轴(2-1);在所述柱塞内轴设置孔(1-7)外套设有柱塞耐磨套设置孔(1-8);所述柱塞耐磨套设置孔(1-8)内壁设有螺纹;所述柱塞耐磨套设置孔(1-8)用于固定设置所述柱塞耐磨套(2-2);所述四根导柱(1-5)从所述柱塞组件连接头(1-6)的靠近所述推杆(1-4)的一端贯穿至另一端;所述导柱(1-5)的一端与所述壳体固定连接。The wear-resistant plunger mud pump according to claim 1, wherein the transmission assembly (1) comprises: a motor (1-1), a turntable (1-2), a push rod (1-4), four The guide post (1-5) and the plunger assembly connector (1-6); the turntable (1-2) is arranged at the output end of the motor (1-1); the turntable (1-2) ) A connecting column (1-3) is arranged on the disk surface; one end of the push rod (1-4) is rotatably connected with the connecting column (1-3), and the other end is connected with the plunger assembly connector (1-6) One end of the plunger connector is hinged; a plunger inner shaft setting hole (1-7) is provided in the middle of one end of the plunger connector away from the push rod (1-4), and the plunger inner shaft setting hole (1-7) ) Is compatible with the size of the transmission head (2-5); the inner wall of the plunger inner shaft setting hole (1-7) is provided with threads; the plunger inner shaft setting hole (1-7) is used for fixed setting The plunger inner shaft (2-1); the plunger inner shaft setting hole (1-7) is sheathed with a plunger wear-resistant sleeve setting hole (1-8); the plunger wear-resistant sleeve is provided The inner wall of the hole (1-8) is provided with threads; the plunger wear-resistant sleeve setting hole (1-8) is used to fix the plunger wear-resistant sleeve (2-2); the four guide posts (1 -5) From the end of the plunger assembly connector (1-6) close to the push rod (1-4) to the other end; one end of the guide post (1-5) is connected to the housing Fixed connection.
  4. 如权利要求1所述的耐磨柱塞泥浆泵,其特征在于,所述压头(2-6)为阶梯圆柱型,在所述压头(2-6)的直径较小的一端的外周设置有螺纹;所述压头(2-6)的直径较小的一端通过螺纹与所述压头安装孔(2-7)固定连接。The wear-resistant plunger mud pump according to claim 1, wherein the pressure head (2-6) is a stepped cylindrical shape, and the pressure head (2-6) is located on the outer circumference of the smaller diameter end of the pressure head (2-6). A thread is provided; the smaller diameter end of the indenter (2-6) is fixedly connected with the indenter mounting hole (2-7) through the thread.
  5. 如权利要求4所述的耐磨柱塞泥浆泵,其特征在于,所述泵体组件(4)包括:泵体,所述泵体内设有压缩腔(4-3),所述压头(2-6)设置在所述压缩腔(4-3)内;所述压缩腔(4-3)的截面与所述压头(2-6)直径较大一端的截面相适应。The wear-resistant plunger mud pump according to claim 4, characterized in that, the pump body assembly (4) comprises a pump body, the pump body is provided with a compression cavity (4-3), and the pressure head ( 2-6) is arranged in the compression cavity (4-3); the cross section of the compression cavity (4-3) is adapted to the cross section of the larger diameter end of the indenter (2-6).
  6. 如权利要求5所述的耐磨柱塞泥浆泵,其特征在于,所述密封润滑件(3)套设在所述柱塞耐磨套(2-2)中部外侧;所述密封润滑件(3)与所述泵体固定连接;所述密封润滑件(3)包括壳体,所述壳体内部润滑腔,所述柱塞耐磨套(2-2)从所述壳体一端贯穿所述润滑腔至所述壳体的另一端,所述柱塞耐磨套(2-2)与所述壳体之间密封连接;在所述润滑腔内设置螺旋型清洁件(3-3),所述螺旋型清洁件(3-3)上设置有螺旋槽(3-5);推动柱(3-2),一端设置在所述螺旋槽(3-5)内,另一端固定在所述柱塞耐磨套(2-2)外侧;所述螺旋清洁件面向所述柱塞耐磨套(2-2)一侧设置有多个硬质刷毛(3-4)。The wear-resistant plunger mud pump according to claim 5, wherein the sealing lubricating element (3) is sleeved outside the middle of the plunger wear-resistant sleeve (2-2); the sealing lubricating element ( 3) It is fixedly connected to the pump body; the sealed lubricating member (3) includes a housing, an internal lubrication cavity in the housing, and the plunger wear sleeve (2-2) penetrates the housing from one end of the housing The lubrication cavity is connected to the other end of the housing, and the plunger wear sleeve (2-2) is in a sealed connection with the housing; a spiral cleaning element (3-3) is arranged in the lubrication cavity , The spiral cleaning member (3-3) is provided with a spiral groove (3-5); the pushing column (3-2), one end is set in the spiral groove (3-5), and the other end is fixed in the spiral groove (3-5). The outer side of the plunger wear-resistant sleeve (2-2); the spiral cleaning member is provided with a plurality of hard bristles (3-4) on the side facing the plunger wear-resistant sleeve (2-2).
  7. 如权利要求5所述的耐磨柱塞泥浆泵,其特征在于,所述压头(2-6)直径较大的外周均匀设置有环形凹槽(2-4),在所述环形凹槽(2-4)内设置 有密封圈。The wear-resistant plunger mud pump according to claim 5, characterized in that the outer circumference of the pressure head (2-6) with a larger diameter is uniformly provided with annular grooves (2-4), and the annular groove (2-4) A sealing ring is arranged inside.
  8. 如权利要求5所述的耐磨柱塞泥浆泵,其特征在于,所述泵体组件(4)还包括进水阀(4-1)和出水阀(4-2);所述进水阀(4-1)和所述出水阀(4-2)都与所述压缩腔(4-3)连通;所述进水阀(4-1)和出水阀(4-2)都包括:设置座(4-11)、阀片(4-13)、中心轴(4-12)和弹簧(4-14);所述中心轴(4-12)一端与所述设置座(4-11)固定连接,另一端的外周设置有环形柱状凹槽(4-15),所述阀片(4-13)套设在所述中心轴(4-12)上,且所述阀片(4-13)的一端位于所述环形柱状凹槽(4-15)内,在所述阀片(4-13)与所述中心轴(4-12)之间设置所述弹簧(4-14),所述弹簧(4-14)套设在所述中心轴(4-12)上。The wear-resistant plunger mud pump according to claim 5, wherein the pump body assembly (4) further comprises a water inlet valve (4-1) and a water outlet valve (4-2); the water inlet valve (4-1) and the outlet valve (4-2) are both in communication with the compression chamber (4-3); both the inlet valve (4-1) and the outlet valve (4-2) include: Seat (4-11), valve disc (4-13), central shaft (4-12) and spring (4-14); one end of the central shaft (4-12) is connected to the setting seat (4-11) It is fixedly connected, the outer periphery of the other end is provided with an annular cylindrical groove (4-15), the valve disc (4-13) is sleeved on the central shaft (4-12), and the valve disc (4- One end of 13) is located in the annular cylindrical groove (4-15), and the spring (4-14) is arranged between the valve disc (4-13) and the central shaft (4-12), The spring (4-14) is sleeved on the central shaft (4-12).
  9. 如权利要求8所述的耐磨柱塞泥浆泵,其特征在于,所述阀片(4-13)靠近所述中心轴(4-12)的一端设置为弧形面。The wear-resistant plunger mud pump according to claim 8, wherein the end of the valve plate (4-13) close to the central shaft (4-12) is set as an arc surface.
  10. 如权利要求8所述的耐磨柱塞泥浆泵,其特征在于,所述阀片(4-13)外周设置有台阶,所述台阶的面为弧形。The wear-resistant plunger mud pump according to claim 8, wherein a step is provided on the outer periphery of the valve plate (4-13), and the surface of the step is arc-shaped.
PCT/CN2019/128164 2019-12-23 2019-12-25 Wear-resistant plunger slurry pump WO2021128037A1 (en)

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CN201911340596.9 2019-12-23
CN201911340596.9A CN110905758A (en) 2019-12-23 2019-12-23 Wear-resisting plunger slush pump

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WO2021128037A1 true WO2021128037A1 (en) 2021-07-01

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61197772A (en) * 1985-02-28 1986-09-02 Kawasaki Heavy Ind Ltd Mud pump piston
WO2005005340A1 (en) * 2003-07-10 2005-01-20 Grenland Beleggservice A.S Use of ceramics in pump liners
US20130115115A1 (en) * 2011-11-08 2013-05-09 Soilmec S.P.A. High pressure pumps for injecting cement mixtures
CN203023042U (en) * 2012-12-31 2013-06-26 天津市正方科技发展有限公司 Anti-wear plunger for mud pump
CN103272860A (en) * 2013-05-10 2013-09-04 莱芜钢铁集团有限公司 Guiding and guarding device with on-line quickly-replaceable wearing plates and application thereof
CN204921355U (en) * 2015-09-06 2015-12-30 四川劳玛斯特高胜石油钻采设备有限公司 A fluid end assembly for slush pump
CN108412721A (en) * 2018-03-31 2018-08-17 山东中探机械有限公司 A kind of wear-resisting voltage stabilizing mud pump with plunger
CN208431125U (en) * 2018-03-31 2019-01-25 山东中探机械有限公司 A kind of Wear-resisting plunger slush pump
CN208431123U (en) * 2018-03-31 2019-01-25 山东中探机械有限公司 A kind of wear-resisting pressure stabilizing mud pump with plunger

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61197772A (en) * 1985-02-28 1986-09-02 Kawasaki Heavy Ind Ltd Mud pump piston
WO2005005340A1 (en) * 2003-07-10 2005-01-20 Grenland Beleggservice A.S Use of ceramics in pump liners
US20130115115A1 (en) * 2011-11-08 2013-05-09 Soilmec S.P.A. High pressure pumps for injecting cement mixtures
CN203023042U (en) * 2012-12-31 2013-06-26 天津市正方科技发展有限公司 Anti-wear plunger for mud pump
CN103272860A (en) * 2013-05-10 2013-09-04 莱芜钢铁集团有限公司 Guiding and guarding device with on-line quickly-replaceable wearing plates and application thereof
CN204921355U (en) * 2015-09-06 2015-12-30 四川劳玛斯特高胜石油钻采设备有限公司 A fluid end assembly for slush pump
CN108412721A (en) * 2018-03-31 2018-08-17 山东中探机械有限公司 A kind of wear-resisting voltage stabilizing mud pump with plunger
CN208431125U (en) * 2018-03-31 2019-01-25 山东中探机械有限公司 A kind of Wear-resisting plunger slush pump
CN208431123U (en) * 2018-03-31 2019-01-25 山东中探机械有限公司 A kind of wear-resisting pressure stabilizing mud pump with plunger

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