WO2021125515A1 - Method for preparing pentose-based oligosaccharides from biomass - Google Patents

Method for preparing pentose-based oligosaccharides from biomass Download PDF

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WO2021125515A1
WO2021125515A1 PCT/KR2020/013142 KR2020013142W WO2021125515A1 WO 2021125515 A1 WO2021125515 A1 WO 2021125515A1 KR 2020013142 W KR2020013142 W KR 2020013142W WO 2021125515 A1 WO2021125515 A1 WO 2021125515A1
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exchange resin
ion exchange
biomass
biomass extract
enzyme
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PCT/KR2020/013142
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French (fr)
Korean (ko)
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한민
함충현
이애라
김선홍
이관형
김학준
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대상 주식회사
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/04Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0003General processes for their isolation or fractionation, e.g. purification or extraction from biomass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0057Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Xylans, i.e. xylosaccharide, e.g. arabinoxylan, arabinofuronan, pentosans; (beta-1,3)(beta-1,4)-D-Xylans, e.g. rhodymenans; Hemicellulose; Derivatives thereof

Definitions

  • the present invention relates to a method for producing a pentose-based oligosaccharide, and more particularly, to a method for efficiently producing a pentose-based oligosaccharide such as xylooligosaccharide from biomass containing hemicellulose.
  • Xylo-oligosaccharides are formed from 2-8 D-xylose through ⁇ -1,4-xylose glycosidic bonds, which are important members of functional oligosaccharides.
  • Xylooligosaccharides are usually prepared from plant materials containing a large amount of xylan, for example, by hydrolyzing various biomass such as wood flour, corn core, cottonseed husk, rice husk, and rapeseed hull material using endo-type xylanase. Then, it is obtained by separation and purification.
  • Republic of Korea Patent Publication No. 10-0450563 discloses (a) immersing xylan-containing vegetable raw materials in water to swell, followed by explosion treatment, (b ) After adding water to the explosives obtained in (a) to form a slurry, solid-liquid separation using a solid-liquid separator to obtain a crude sugar solution, (c) centrifuging the crude sugar solution obtained in (b), and filtering the supernatant through a microfiltration membrane and (d) passing the filtrate obtained in (c) through an ion exchange resin to obtain a decolorized sugar solution and then concentrating it.
  • Korean Patent No. 10-0653748 discloses (1) mixing corncob powder and water in a ratio of 1:6 to 10, and using 0.1 to 1.5% of a weak acid catalyst based on the weight of the corn core, 155 decomposing at a high temperature for 30 minutes to 120 minutes under conditions of °C-180°C to extract xylan; (2) The pH of the xylan solution was adjusted to 5.0-6.0, xylanase was added at a ratio of 50-85 UI units of active xylanase per g, and enzymatic digestion was carried out under 45-60° C. conditions for 4-10 hours.
  • 10-2019-0024434 discloses a pre-treatment product manufacturing step of preparing a fibrous hydrate with a reduced average particle diameter and increased surface area through rapid hydration and frictional grinding of lignocellulosic biomass; a hot water pretreatment step of treating the pre-pretreatment product using hot water; A solid-liquid separation step of separating the biomass pretreated with hot water into a solid phase and a liquid phase; and an oligosaccharide separation step of separating xylose or xylooligosaccharide from the liquid phase separated through the solid-liquid separation step.
  • a method for producing xylo-oligosaccharide derived from lignocellulosic biomass by polymerization degree is disclosed.
  • the method for producing xylo-oligosaccharide disclosed in Korean Patent No. 10-0653748 is a technology developed by Shandong Longlive Bio-Technology Company Limited, a Chinese company, and the method for producing xylo-oligosaccharide from biomass is biomass.
  • a pre-treatment step of pre-heating to a temperature of 80°C in aqueous solution, adding acetic acid, and thermal decomposition at 160-170°C for 1.5-2 hr ⁇ pH of the pre-treated solution using hydrochloric acid solution or sodium hydroxide is 5.5
  • Step (pH Control) Add xylanase and perform enzymatic decomposition reaction, followed by filtration to obtain a sugar solution (Enzyme hydrolysis) ⁇ Add activated carbon powder to the sugar solution, carry out the decolorization reaction, and then filter Obtaining decolorizing sugar solution (1st Active carbon) ⁇ Concentrating the first decolorizing sugar solution to obtain xylo-oligosaccharide syrup (Evaporation) ⁇ Adding activated carbon powder to the xylo-oligosaccharide syrup, performing a decolorization reaction, and filtering 2 Obtaining secondary decolorization syrup (2nd Active carbon) ⁇ Ion exchange purification step of purifying the secondary decolorization syrup by passing it through an
  • a weak acid such as acetic acid is used in the pretreatment step and the pH is adjusted with hydrochloric acid or sodium hydroxide before the enzymatic decomposition reaction, so the 2 that flows into the ion exchange resin
  • the conductivity of the tea decolorization syrup is 5,000 ⁇ s or more, so the replacement or regeneration cycle of the ion exchange resin is very short, and it is difficult to obtain an ion purification product with a conductivity of 50 ⁇ s or less. As a result, the ion exchange purification process is overloaded and the process will cause cost increase.
  • the present invention was derived under the prior technical background, and an object of the present invention is to prevent overload of the ion exchange purification process to an appropriate level and improve the workability of the filtration step to stably produce pentose-based oligosaccharides from biomass. to provide a way.
  • the inventors of the present invention extract xylan from biomass using hot water, enzymatically hydrolyze the extracted xylan, and then purify it with an ion exchange resin to obtain a purified solution containing xylooligosaccharide, 1) enzymatic hydrolysis Before the step, the pH of the biomass extract is adjusted to the optimum pH for the enzymatic hydrolysis reaction using the ion exchange resin purification subtraction process instead of chemicals such as hydrochloric acid or sodium hydroxide, or 2) the biomass extract is decolorized before the enzymatic hydrolysis step.
  • the pH of the biomass extract is adjusted to the optimum pH for the enzymatic hydrolysis reaction using the ion exchange resin purification subtraction process instead of chemicals such as hydrochloric acid or sodium hydroxide, the filtration workability after enzymatic hydrolysis is greatly improved and the ion exchange purification process
  • the present invention was completed after confirming that high-quality xylo-oligosaccharides can be stably prepared by minimizing the overload of .
  • the term 'hemicellulose' used in the present invention is a polysaccharide of cellulose fibers constituting a plant cell wall, minus pectin, and contains xylan, glucan, glucuronoxylan, and arabinoxylan as main components. (arabinoxylan), xyloglucan, glucomannan, and the like.
  • the term 'solid/liquid separation' used in the present invention refers to a method of separating a mixture of a solid phase and a liquid phase into a solid phase and a liquid phase, and is a concept including various known methods. Examples of known solid/liquid separation methods include centrifugation, press filtration, filter cloth filtration, and membrane filtration.
  • the term 'biomass' used in the present invention refers to plant resources used as chemical raw materials or industrial raw materials.
  • an example of the present invention is (a) after heat-treating a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200 ° C. solid/liquid separation to obtain a biomass extract; (b) passing the biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5; (c) adding an enzyme capable of decomposing xylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution; (d) concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and (e) passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary ion exchange purification and to obtain a purified solution containing xylooligosaccharide having a conductivity of 50 ⁇ s or less. to provide.
  • the biomass containing hemicellulose in step (a) is xylan, glucuronoxylan or arabinoxylan. If it is a plant resource or a specific part of a plant resource containing one or more selected species, the type is not significantly limited, and considering the xylan content and economic feasibility, it is one or more selected from elephant grass, corncob, or sugar cane bagasse. It is preferred to be constructed.
  • the biomass dry weight concentration in the biomass slurry of step (a) is not significantly limited, and 5 to 30% (w/w) based on the total weight of the biomass slurry in consideration of smooth workability and xylan extraction efficiency.
  • the heat treatment in step (a) is preferably performed at high pressure in order to efficiently extract xylan from biomass.
  • the heat treatment temperature of step (a) is preferably 160 ⁇ 200 °C, preferably 170 ⁇ 195 °C.
  • the heat treatment time of step (a) is not significantly limited in the range of extracting xylan to an appropriate level, and may be selected in the range of, for example, 5 minutes to 2 hr, and 5 minutes to 60 minutes in consideration of economic feasibility. It is preferably selected from the range of minutes, and more preferably from 5 minutes to 30 minutes.
  • the ion exchange resin used for the primary ion exchange purification in step (b) is preferably composed of a cation exchange resin and an anion exchange resin.
  • the ion exchange resin may be composed of a total of three stages of ion exchange resin in which a single-stage cation exchange resin, a two-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin are sequentially disposed, It may be a single-stage mixed-phase ion exchange resin.
  • the mixed-phase ion exchange resin is a mixture of a bipolar exchange resin and an anion exchange resin, and the mixing volume ratio of the bipolar exchange resin to the anion exchange resin is preferably 1:1 to 1:4, and 1:1.5 to 1: 3 is more preferable.
  • the cation exchange resin and the anion exchange resin are preferably a strongly acidic cation exchange resin and a weakly basic anion exchange resin, respectively, in consideration of the impurities removal and pH control functions of the biomass extract.
  • the flow rate of the biomass extract passed through the ion exchange resin in step (b) may be selected from a variety of ranges depending on the biomass extraction raw material or extraction conditions, the characteristics and volume of the divorce exchange resin, for example, 2 ⁇ It can be selected from the range of 20 ml/min, it can be selected from the range of 4-15 ml/min, and it can be selected from the range of 5-10 ml/min.
  • the biomass extract that has passed through the ion exchange resin to adjust the pH of the biomass extract to a desired range is fractionated at a predetermined time interval and collected, and only a specific fraction is mixed, followed by (c) It can be used in step enzymatic hydrolysis reactions.
  • step (b) the primary ion exchange purification may be repeated several times to remove impurities in the biomass extract to an appropriate level and adjust the pH of the biomass extract to a desired range, for example, twice It can be carried out repeatedly to 10 times.
  • the pH range of the biomass extract obtained through the primary ion exchange purification in step (b) may be selected in consideration of the optimal pH of the enzyme used in the subsequent step (c), and can decompose xylan. In consideration of the general optimal pH of the enzyme, it is preferably 5.0 to 6.0, and more preferably 5.0 to 5.5.
  • the enzyme capable of decomposing xylan in step (c) is xylan, glucuronoxylan, which is a main component of hemicellulose, or It can be selected from a variety of known enzymes capable of degrading arabinoxylan, and considering the efficiency of xylooligosaccharide production, xylanase, xylosidase, or arabinofuranosidase (Arabinofuranosidase) is preferably composed of one or more selected from, xylanase (Xylanase), xylosidase (Xylosidase), and more preferably a mixed enzyme composition of arabinofuranosidase (Arabinofuranosidase).
  • the enzyme of step (c) is preferably added in an amount of 50 to 250 units per g of xylan contained in the biomass extract in consideration of enzymatic hydrolysis reaction efficiency and economic feasibility, and in the biomass extract. It is more preferably added in an amount of 150 to 220 units per g of xylan contained.
  • the enzymatic hydrolysis reaction temperature of step (c) may be selected in the optimum temperature range of the added enzyme, and is selected in the range of 45 to 60 ° C in consideration of the general optimum temperature of the enzyme capable of decomposing xylan. It is preferable and it is more preferable that it is selected in the range of 48-55 degreeC.
  • the method of filtering the reaction product after the enzymatic hydrolysis reaction in step (c) may be selected from various known filtration methods, and secondary ion exchange purification performed in step (e) after workability, etc.
  • a membrane filtration method is preferable in consideration.
  • the membrane filtration method includes micro-filtration (MF), ultra-filtration (UF), nano-filtration (NF), and the like.
  • Micro-filtration (MF) is a filtration method that separates substances using a membrane with a pore diameter of about 0.025-20 ⁇ m as a filter medium.
  • Ultra-filtration (UF) is a filtration method that separates substances using a membrane having a pore diameter of about 0.01 to 0.001 ⁇ m as a filter medium.
  • the filtration in step (c) may consist of one stage in which only micro-filtration (MF) is performed, and micro-filtration (MF) and ultra-filtration (UF) are sequentially performed. It may also be configured in two stages performed by
  • step (d) may be optionally omitted or added depending on the sugar concentration of the enzymatic hydrolysis product solution obtained in step (c).
  • the method for concentrating the enzyme hydrolysis product solution in step (d) may be selected from various known concentration methods, for example, room temperature evaporation, vacuum evaporation, and the like.
  • the sugar concentration of the enzymatic hydrolysis product concentrate obtained in step (d) is not significantly limited, considering the economic feasibility of the concentration process or the efficiency of the secondary ion exchange purification performed in step (e) after 20 ⁇ It is preferable that it is 35 Brix (Brix), and it is more preferable that it is 22-30 Brix.
  • the ion exchange resin used for the secondary ion exchange purification in step (e) is preferably composed of a cation exchange resin and an anion exchange resin.
  • the ion exchange resin may be composed of a total of three stages of ion exchange resin in which a single-stage cation exchange resin, a two-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin are sequentially disposed, It may be a single-stage mixed-phase ion exchange resin, and in consideration of the efficiency of removing ionic substances and impurities contained in the concentrate of the enzymatic hydrolysis product, it is preferable to consist of a total of three stages of the ion exchange resin.
  • the mixed-phase ion exchange resin is a mixture of a bipolar exchange resin and an anion exchange resin, and the mixing volume ratio of the bipolar exchange resin to the anion exchange resin is preferably 1:1 to 1:4, and 1:1.5 to 1: 3 is more preferable.
  • the cation exchange resin and the anion exchange resin are preferably a strongly acidic cation exchange resin and a weakly basic anion exchange resin, respectively, in consideration of the efficiency of removing ionic substances and impurities contained in the enzyme hydrolysis product concentrate.
  • the concentrate of the enzyme hydrolysis product that has passed through the divorce exchange resin in step (e) is fractionated and collected at predetermined time intervals, and the fraction with conductivity exceeding 50 ⁇ s is managed out of specification, and only the fraction with conductivity of 50 ⁇ s or less It can be mixed to obtain a purified solution containing xylooligosaccharide.
  • the conductivity of the xylo-oligosaccharide-containing purified solution obtained in step (e) is not particularly limited as long as it satisfies 50 ⁇ s or less, and is preferably 25 ⁇ s or less in consideration of the aspect of securing a high-quality xylo-oligosaccharide product, It is more preferable that it is 10 microseconds or less.
  • step (f) in order to provide a xylooligosaccharide of high purity, preferably after step (e), (f) a purified solution containing xylooligosaccharide is separated by chromatography by chromatography. It may further comprise the step of obtaining a lo-oligosaccharide. Specifically, step (f) may consist of concentrating the purified solution containing xylooligosaccharide obtained in step (e), and passing the concentrate through a chromatography column to obtain a syrup containing xylooligosaccharide of high purity.
  • the high-purity xylooligosaccharide-containing syrup has a xylooligosaccharide content of about 70% (w/w) or more, preferably 80% (w/w) or more, and more preferably 90% (w/w) or more. Do.
  • the high-purity xylo-oligosaccharide-containing syrup may be solidified in powder form or the like through various drying methods such as spray drying and freeze drying.
  • another example of the present invention is (a') a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200 ° C. then solid/liquid separation to obtain a biomass extract; (b1') adding activated carbon to the biomass extract and performing a decolorization reaction, followed by solid/liquid separation to obtain a decolorized biomass extract; (b2') passing the decolorized biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5; (c') adding an enzyme capable of decomposing xylan or arabinoxylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution; (d') concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and (e') passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary i
  • step (f') a purified solution containing xylooligosaccharide is separated by chromatography to obtain xylooligosaccharide It may include further steps.
  • the method for producing a pentose-based oligosaccharide according to another example of the present invention is compared with the above-described method for producing a pentose-based oligosaccharide according to an exemplary embodiment of the present invention, the steps of obtaining a biomass extract by heat treatment of a biomass slurry and primary ions A step of obtaining a decolorized biomass extract by treating the biomass extract with activated carbon is added between the steps of obtaining a biomass extract whose pH is adjusted by exchange purification.
  • step (a), (b2'), (c'), (d'), (e') and (f) constituting the method for producing a pentose-based oligosaccharide according to another example of the present invention ') is step (a), step (b), step (c), step (d), step (e) and step (f) constituting the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, respectively. Since it corresponds to , a detailed description of the technical characteristics of each step is omitted.
  • the activated carbon in step (b1') is 1 to 8% based on the total weight of sugars contained in the biomass extract in consideration of the decolorization efficiency and economic feasibility of the biomass extract. It is preferably added in an amount of (w/w) and more preferably in an amount of 2 to 6% (w/w).
  • the decolorization reaction temperature of step (b1') may be selected from a variety of ranges depending on the characteristics of the activated carbon to be added, and is preferably selected in the range of 50 to 90° C. in consideration of the general optimum temperature of activated carbon, 60 More preferably, it is selected in the range of ⁇ 80°C.
  • the decolorization reaction time of step (b1') can be selected from various ranges depending on the characteristics of the activated carbon, the amount of activated carbon added, the decolorization reaction temperature, etc., and is 20 minutes to 4 hr in consideration of ensuring an appropriate level of decolorization effect. It is preferably selected from the range, more preferably from 30 minutes to 2 hr.
  • a decolorization process using activated carbon and a primary purification process using an ion exchange resin are performed before the enzymatic decomposition step, and the pH adjustment and impurities of the biomass extract are removed by the primary purification process. It is possible to reduce the overload of the secondary purification process by the ion exchange resin after the enzymatic digestion step compared to the process of adjusting the pH suitable for the enzymatic digestion reaction using conventional chemicals.
  • the method of the present invention when used to prepare a pentose-based oligosaccharide from biomass, the overall process efficiency is improved and high-quality pentose-based oligosaccharides such as xylooligosaccharide can be stably produced from biomass.
  • Endo-xylanase Endo-xylanase
  • beta-xylosidase Beta-xylosidase
  • arabinofuranosidase Arabinofuranosidase
  • Cation exchange resin (Characteristic: Strong acidity; Product name: SCR-B; Manufacturer: Samyang Corporation), Anion exchange resin (Characteristic: Amphiphilic; Product name: S4286; Manufacturer: Lanxess)
  • Activated carbon product name: AP-2; manufacturer: Mitubishi, Japan
  • pH adjuster NaOH, CaCO 3
  • HPLC analysis conditions are as follows.
  • Phenolics represent lignin components derived from biomass, and were analyzed using the Folin-Denis method.
  • By-products are components generated by over-decomposition in the process of obtaining an extract by pretreating biomass with hot water. Specific examples include Acetic acid, Formic acid, 5-HydroxymethylfurfuralHMF), Furfural, and National Renewable Energy Laboratory (NREL, USA) was analyzed according to the 'Determination of Sugars, Byproducts, and Degradation Products in Liquid Fraction Process Samples' method.
  • the ion exchange purification capacity refers to the amount of discharge of a sample having a conductivity of 50 ⁇ s or less compared to the input amount of the ion exchange resin. For example, if the input amount of the ion exchange resin is 300 ml and the discharge amount of a sample having a conductivity of 50 ⁇ s or less after passing through the ion exchange resin is 2400 ml, the ion exchange purification capacity has a value of 8 Bv (bead volume).
  • biomass slurry After quantifying 500 g of biomass based on dry weight, it was uniformly mixed with 4500 ml of water to prepare a biomass slurry having a biomass content of 10% (w/w). After that, the biomass slurry was put into a high-pressure reaction tube with a capacity of 7L, and then heated for about 10 minutes at a temperature of 180 to 190° C., which is the optimum condition for each raw material, and cooled and filtered to obtain 4000 ml of a biomass extract.
  • the general physical properties of the biomass extract for each biomass raw material are shown in Table 1 below.
  • the sugar composition of the biomass extract for each biomass raw material is as shown in Table 2 below.
  • XOS xylo-oligosaccharide in the form of about 2-10 D-xylose bound to beta (1 ⁇ 4)
  • AOS arabino-oligosaccharide in the form of about 2-10 D-arabinose bound to beta (1 ⁇ 4)
  • biomass extract As described above, about 4,000 ml of biomass extract was prepared using elephant grass (Thailand) as a raw material.
  • the prepared biomass extract derived from elephant grass was named 'biomass extract pretreatment sample comparison 1', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
  • the concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (1117 ⁇ s) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2)
  • the filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 ⁇ s or more were managed out of specification.
  • biomass extract As described above, about 4,000 ml of biomass extract was prepared using elephant grass (Thailand) as a raw material, and then the pH of the biomass extract derived from elephant grass was adjusted to 5.2 using 3% (w/w) NaOH aqueous solution. .
  • the pH-controlled biomass extract derived from elephant grass was named 'biomass extract pretreatment sample comparison 2', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
  • the sample was filtered using filter paper with a pore size of 1 ⁇ m, and workability during the filtration process was judged by the replacement cycle of the filter paper.
  • the sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 2', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
  • the concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (4970 ⁇ s) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2)
  • the filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 ⁇ s or more were managed out of specification.
  • the sample was filtered using filter paper with a pore size of 1 ⁇ m, and workability during the filtration process was judged by the replacement cycle of the filter paper.
  • the sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 3', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
  • the concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (4460 ⁇ s) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2)
  • the filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 ⁇ s or more were managed out of specification.
  • the mixed enzyme composition was added in an amount of 180 unit / g Xylan to the decolorized and filtered biomass extract, and 50 ° C.
  • the enzymatic hydrolysis reaction was carried out at a temperature of 24 hr.
  • the enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1 ⁇ m pore size, and the filtration process The workability was judged by the replacement cycle of filter paper.
  • the sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 4', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
  • the concentration process of the filtered enzyme hydrolysis product solution was omitted because the conductivity (5191 ⁇ s) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2)
  • the filtered enzyme hydrolysis product solution is passed through a total of 3 stages of 100 ml of ion exchange resin (total amount of ion exchange resin 300 ml) to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 ⁇ s or more were managed out of specification.
  • biomass extract As described above, about 16 L of biomass extract was prepared by using elephant grass (from Thailand) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, the biomass extract derived from elephant grass was mixed with 100 ml of first-stage cation exchange resin, 100 ml of second-stage anion exchange resin, and three-stage mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) 100 ml
  • the primary ion exchange purification process was carried out by passing it through a total of three stages of ion exchange resin (total amount of ion exchange resin 300 ml) composed of Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ml / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes.
  • the average value of the ion exchange purification capacity was 13.4 Bv, and a sample with a pH of about 12 L was obtained.
  • the sugar concentration of 'biomass extract pretreatment sample preparation 1' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
  • the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase
  • the enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second
  • An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 ⁇ s or more was managed out of specification.
  • the bleached and filtered biomass extract derived from elephant grass was mixed with 100 ml of a first-stage cation exchange resin, 100 ml of a second-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2
  • the first ion exchange purification process was carried out by passing it through a total of 3 stages of ion exchange resin (total amount of ion exchange resin 300 ml) composed of 100 ml, and the pH of the sample was adjusted to 5.0-5.5.
  • the sample was put into the ion exchange resin at a rate of 7.5 ml / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes.
  • a fraction collector fraction collector
  • the mixing of the sample is stopped.
  • the sample whose pH was adjusted by the primary ion exchange purification process was named 'Preparation of biomass extract pretreatment sample 2', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
  • the average value of the ion exchange purification capacity was 20 Bv, and a sample with a pH of about 18 L was obtained.
  • the sugar concentration of 'biomass extract pretreatment sample preparation 2' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
  • the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase
  • the enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second
  • An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 ⁇ s or more was managed out of specification.
  • the decolorized and filtered biomass extract derived from elephant grass was passed through 100 ml of a mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) in a total of one stage to perform the primary ion exchange purification process. and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ml/min, and the purified sample was sorted at 5 minute intervals using a fraction collector.
  • a mixed-phase ion exchange resin the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2
  • the average value of the ion exchange purification capacity was 21.2 Bv, and a sample with a pH of about 12.7 L could be obtained. there was.
  • the sugar concentration of 'biomass extract pretreatment sample preparation 3' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
  • the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase
  • the enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second
  • An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 ⁇ s or more was managed out of specification.
  • biomass extract As described above, about 16 L of biomass extract was prepared by using corncob (made in Indonesia) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from corncob, and the mixture was stirred at a temperature of 70° C. for 1 hr to perform a decolorization process. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 ⁇ m.
  • the decolorized and filtered corncob-derived biomass extract was passed through 100 ml of a total of one stage of mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to perform the primary ion exchange purification process. and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ml / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes.
  • a fraction collector fraction collector
  • the average value of the ion exchange purification capacity was 20.3 Bv, and a sample with a pH of about 12.2 L could be obtained. there was.
  • the sugar concentration of 'biomass extract pretreatment sample preparation 4' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
  • the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase
  • the enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second
  • An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 ⁇ s or more was managed out of specification.
  • biomass extract As described above, about 16 L of biomass extract was prepared by using sugarcane bagasse (from Indonesia) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from sugar cane bagasse, and the decolorization process was performed by stirring at a temperature of 70° C. for 1 hr. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 ⁇ m.
  • the decolorized and filtered sugarcane bagasse-derived biomass extract is passed through 100 ml of a total of one stage of mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) for primary ion exchange purification.
  • the process was carried out and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ml / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes.
  • the average value of the ion exchange purification capacity was 22.6 Bv, and a sample with a pH of about 13.6 L could be obtained. there was.
  • the sugar concentration of 'biomass extract pretreatment sample preparation 5' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
  • the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase
  • the enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second
  • An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 ⁇ s or more was managed out of specification.
  • the biomass extract pretreatment sample is a sample that has undergone a decolorization process or a pH adjustment process starting from the left among the unit processes in Table 3 constituting the xylo-oligosaccharide manufacturing method.
  • the analysis results of the biomass extract pretreatment sample are shown in Tables 4 and 5 below.
  • Table 4 below shows the general physical properties and workability of the biomass extract pretreatment sample.
  • Table 5 below shows the sugar composition of the biomass extract pretreatment sample.
  • the enzymatic degradation product sample is a sample obtained by treating a biomass extract pre-treatment sample by the unit processes of Table 3 constituting the xylo-oligosaccharide manufacturing method, enzymatic degradation process or membrane filtration process.
  • Tables 6 and 7 show the general physical properties and workability of the enzyme degradation product sample.
  • Table 7 shows the sugar composition of the enzyme digestion product sample.
  • the enzymatic degradation product ion purification sample is a sample obtained by processing the enzyme degradation product sample by the ion exchange purification process, which is the concentration process or the last process among the unit processes of Table 3 constituting the xylo-oligosaccharide manufacturing method.
  • the analysis results of the enzyme-decomposed product ion purified sample are shown in Tables 8 and 9 below.
  • Table 8 below shows the general physical properties and workability of the ion purification sample of the enzymatic degradation product.
  • Table 9 below shows the sugar composition of the enzyme-decomposed product ion-purified sample.
  • the number of regeneration of the ion exchange resin is reduced to about 1/5 to 1/6 level when the same amount of the enzyme degradation product is treated with the ion exchange purification process compared to Comparative 1 to Comparative 4, and the same amount of Even when compared with the entire manufacturing process for producing xylooligosaccharide, the number of regenerations of the ion exchange resin is reduced to about 1/3, so the efficiency of the entire ion exchange purification process can be greatly improved.

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Abstract

The present invention relates to a method for effectively preparing pentose-based oligosaccharides such as xylooligosaccharides from hemicellulose-containing biomass. In a method for preparing pentose-based oligosaccharides, according to the present invention, a decoloration process using activated carbon and a primary purification process using an ion exchange resin are performed before an enzymatic degradation step, wherein the primary purification process adjusts the pH of a biomass extract and removes impurities therefrom so that the overload of a secondary purification process using an ion-exchange resin after the enzymatic degradation step can be lower than that of a conventional process in which a pH suitable for an enzymatic degradation reaction is adjusted using a chemical. Therefore, when pentose-based oligosaccharides is prepared from biomass by using the method of the present invention, the overall process efficiency is improved, and high-quality pentose-based oligosaccharides such as xylooligosaccharides can be stably produced from biomass.

Description

바이오매스로부터 오탄당 기반 올리고당을 제조하는 방법Method for producing pentose-based oligosaccharides from biomass
본 발명은 오탄당 기반 올리고당의 제조 방법에 관한 것으로서, 더 상세하게는 헤미셀룰로스가 함유된 바이오매스로부터 자일로올리고당과 같은 오탄당 기반 올리고당을 효율적으로 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a pentose-based oligosaccharide, and more particularly, to a method for efficiently producing a pentose-based oligosaccharide such as xylooligosaccharide from biomass containing hemicellulose.
자일로올리고당(xylo-oligosaccharide)은 2~8개의 D-자일로오스로부터 β-1,4-자일로오스 글리코시드 결합을 통해 형성되며, 이는 기능성 올리고당류의 중요 구성원이다. 자일로올리고당의 당도(saccharinity)는 자당 및 글루콘산보다 낮고, 자당 당도의 약 40%에 달한다. 자일로올리고당은 pH 및 열에 대한 안정성이 비교적 양호하고, 산성 조건(pH=2.5-7) 하에서의 가열에 의해서도 기본적으로 분해되지 않으므로, 요구르트, 유산균 음료, 탄산 음료 등 산성 음료에 많이 사용된다. 자일로올리고당은 보통 자일란을 다량 함유하는 식물 원료로부터 제조하는데, 예를 들면 목분, 옥수수심, 목화씨 껍질, 벼 껍질, 평지씨 껍질 원료와 같은 다양한 바이오매스를 엔도형 자일라나제를 이용해 가수분해한 후, 분리 및 정제하여 얻는다.Xylo-oligosaccharides are formed from 2-8 D-xylose through β-1,4-xylose glycosidic bonds, which are important members of functional oligosaccharides. The saccharinity of xylooligosaccharide is lower than that of sucrose and gluconic acid, and reaches about 40% of that of sucrose. Since xylooligosaccharide has relatively good stability to pH and heat, and is basically not decomposed even by heating under acidic conditions (pH=2.5-7), it is widely used in acidic beverages such as yogurt, lactic acid bacteria beverages, and carbonated beverages. Xylooligosaccharides are usually prepared from plant materials containing a large amount of xylan, for example, by hydrolyzing various biomass such as wood flour, corn core, cottonseed husk, rice husk, and rapeseed hull material using endo-type xylanase. Then, it is obtained by separation and purification.
바이오매스로부터 자일로올리고당과 같은 오탄당 기반 올리고당을 제조하는 기술과 관련하여, 대한민국 등록특허공보 제10-0450563호에는 (a) 자일란 함유 식물성 원료를 물에 침지하여 팽윤시킨 후 폭쇄처리하고, (b) (a)에서 얻은 폭쇄물에 물을 가하여 슬러리화한 후 고액분리장치로 고액분리하여 조당액을 얻고, (c) (b)에서 얻은 조당액을 원심분리한 후 상층액을 정밀여과막으로 여과하고, (d) (c)에서 얻은 여과액을 이온교환 수지에 통액하여 탈색된 당액을 얻은 후 농축하는 단계를 포함하는, 자일란 함유 식물성 원료로부터 자일로올리고당을 생산하는 방법이 개시되어 있다. 또한, 대한민국 등록특허공보 제10-0653748호에는 (1) 옥수수심(corncob) 분말과 물을 1:6~10의 비로 혼합하고, 옥수수심의 중량을 기준으로 0.1~1.5%의 약산 촉매제를 이용해 155℃-180℃의 조건 하에 30분-120분 동안 고온 분해시켜, 자일란을 추출하는 단계; (2) 자일란 용액의 pH를 5.0-6.0으로 조정하고, g당 50-85UI 단위의 활성 자일라나제의 비율로 자일라나제를 첨가하고, 45-60℃ 조건 하에 4-10시간 동안 효소 분해시킨 다음, 온도를 90℃-105℃로 높인 후 10분-30분 동안 상기 온도를 유지시켜, 자일라나제를 불활성화하는 단계; (3) 옥수수심 분말을 여과 제거하여 자일란당액을 얻는 단계; (4) 자일란당액을 활성탄과 이온 교환 수지를 이용해 이물을 제거하여 탈색하는 단계; (5) 대분자 차단막을 이용해 대분자 자일란은 차단하고, 자일로올리고당액은 여과시키고, 차단된 대분자 자일란은 다시 효소 분해 과정으로 복귀시키는 단계; 및 (6) 자일로올리고당액에 대해 나트륨 여과막을 통해 농축 탈염하는 단계를 포함하는 자일로올리고당의 제조 방법이 개시되어 있다. 또한, 대한민국 공개특허공보 제10-2019-0024434호에는 목질계 바이오매스를 신속한 수화와 마찰식 분쇄를 통하여 평균입경이 감소하고 표면적이 증가한 섬유질의 수화물을 제조하는 전전처리물 제조단계; 상기 전전처리물을 열수를 이용하여 처리하는 열수 전처리단계; 열수로 전처리된 바이오매스를 고상과 액상으로 분리하는 고액분리 단계; 및 상기 고액분리 단계를 통하여 분리된 액상으로부터 자일로오스 또는 자일로올리고당을 분리하는 올리고당 분리 단계를 포함하는 목질계 바이오매스 유래 자일로올리고당의 중합도별 생산 방법이 개시되어 있다.With respect to the technology for producing pentose-based oligosaccharides such as xylooligosaccharides from biomass, Republic of Korea Patent Publication No. 10-0450563 discloses (a) immersing xylan-containing vegetable raw materials in water to swell, followed by explosion treatment, (b ) After adding water to the explosives obtained in (a) to form a slurry, solid-liquid separation using a solid-liquid separator to obtain a crude sugar solution, (c) centrifuging the crude sugar solution obtained in (b), and filtering the supernatant through a microfiltration membrane and (d) passing the filtrate obtained in (c) through an ion exchange resin to obtain a decolorized sugar solution and then concentrating it. A method for producing xylooligosaccharides from xylan-containing vegetable raw materials is disclosed. In addition, Korean Patent No. 10-0653748 discloses (1) mixing corncob powder and water in a ratio of 1:6 to 10, and using 0.1 to 1.5% of a weak acid catalyst based on the weight of the corn core, 155 decomposing at a high temperature for 30 minutes to 120 minutes under conditions of ℃-180℃ to extract xylan; (2) The pH of the xylan solution was adjusted to 5.0-6.0, xylanase was added at a ratio of 50-85 UI units of active xylanase per g, and enzymatic digestion was carried out under 45-60° C. conditions for 4-10 hours. then, raising the temperature to 90° C.-105° C. and maintaining the temperature for 10 minutes to 30 minutes to inactivate xylanase; (3) filtering the corn core powder to obtain a xylan sugar solution; (4) decolorizing the xylansaccharide solution by removing foreign substances using activated carbon and an ion exchange resin; (5) blocking the large molecule xylan using a large molecule blocking membrane, filtering the xylooligosaccharide solution, and returning the blocked large molecule xylan to the enzymatic degradation process; and (6) concentrated desalting through a sodium filtration membrane with respect to the xylo-oligosaccharide solution is disclosed. In addition, Korean Patent Laid-Open Publication No. 10-2019-0024434 discloses a pre-treatment product manufacturing step of preparing a fibrous hydrate with a reduced average particle diameter and increased surface area through rapid hydration and frictional grinding of lignocellulosic biomass; a hot water pretreatment step of treating the pre-pretreatment product using hot water; A solid-liquid separation step of separating the biomass pretreated with hot water into a solid phase and a liquid phase; and an oligosaccharide separation step of separating xylose or xylooligosaccharide from the liquid phase separated through the solid-liquid separation step. A method for producing xylo-oligosaccharide derived from lignocellulosic biomass by polymerization degree is disclosed.
상기 대한민국 등록특허공보 제10-0653748호에 개시된 자일로올리고당 제조방법은 중국 기업인 산동 롱라이브 바이오-테크놀로지 컴퍼니 리미티드에 의해 개발된 기술이며, 바이오매스로부터 자일로올리고당을 제조하기 위한 방법은 바이오매스를 수용액 상에서 80℃의 온도로 예열하고 초산을 투입한 후 160~170℃에서 1.5~2 hr 동안 가열 분해시키는 전처리 단계(Pre-Treatment)→염산 용액 또는 수산화나트륨을 이용하여 전처리된 용액의 pH를 5.5로 조절하는 단계(pH Control)→자일라나제를 첨가하고 효소 분해반응을 실시한 후 여과하여 당액을 수득하는 단계(Enzyme hydrolysis)→당액에 활성탄 분말을 첨가하고 탈색 반응을 진행한 후 여과하여 1차 탈색 당액을 수득하는 단계(1st Active carbon)→1차 탈색 당액을 농축하여 자일로올리고당 시럽을 수득하는 단계(Evaporation)→자일로올리고당 시럽에 활성탄 분말을 첨가하고 탈색 반응을 진행한 후 여과하여 2차 탈색 시럽을 수득하는 단계(2nd Active carbon)→2차 탈색 시럽을 이온교환수지에 통과시켜 정제하는 이온교환 정제 단계(Ion exchange)→정제된 시럽을 한외여과하는 단계(Ultra Filtration)→한외여과된 시럽을 나노여과하는 단계(Nano Filtration)→나노여과된 시럽을 농축하는 단계로 구성된다. 상기 대한민국 등록특허공보 제10-0653748호에 개시된 자일로올리고당 제조방법의 경우 전처리 단계에서 초산과 같은 약산을 사용하고 효소 분해반응 전에 염산이나 수산화나트륨으로 pH를 조절하기 때문에 이온교환수지에 유입되는 2차 탈색 시럽의 전도도가 5,000 ㎲ 이상이고, 이로 인해 이온교환수지의 교체 주기 또는 재생 주기가 매우 짧아지게 되고 전도도가 50 ㎲ 이하인 이온정제 산물을 수득하기가 어려우며 결과적으로 이온교환 정제 공정의 과부하 및 공정 비용 상승을 유발하게 된다.The method for producing xylo-oligosaccharide disclosed in Korean Patent No. 10-0653748 is a technology developed by Shandong Longlive Bio-Technology Company Limited, a Chinese company, and the method for producing xylo-oligosaccharide from biomass is biomass. A pre-treatment step of pre-heating to a temperature of 80°C in aqueous solution, adding acetic acid, and thermal decomposition at 160-170°C for 1.5-2 hr → pH of the pre-treated solution using hydrochloric acid solution or sodium hydroxide is 5.5 Step (pH Control) → Add xylanase and perform enzymatic decomposition reaction, followed by filtration to obtain a sugar solution (Enzyme hydrolysis) → Add activated carbon powder to the sugar solution, carry out the decolorization reaction, and then filter Obtaining decolorizing sugar solution (1st Active carbon) → Concentrating the first decolorizing sugar solution to obtain xylo-oligosaccharide syrup (Evaporation) → Adding activated carbon powder to the xylo-oligosaccharide syrup, performing a decolorization reaction, and filtering 2 Obtaining secondary decolorization syrup (2nd Active carbon)→Ion exchange purification step of purifying the secondary decolorization syrup by passing it through an ion exchange resin (Ion exchange)→Ultra Filtration of the purified syrup→Ultrafiltration It consists of a step of nano-filtration of the aged syrup (Nano Filtration) → a step of concentrating the nano-filtered syrup. In the case of the xylo-oligosaccharide manufacturing method disclosed in Korean Patent No. 10-0653748, a weak acid such as acetic acid is used in the pretreatment step and the pH is adjusted with hydrochloric acid or sodium hydroxide before the enzymatic decomposition reaction, so the 2 that flows into the ion exchange resin The conductivity of the tea decolorization syrup is 5,000 μs or more, so the replacement or regeneration cycle of the ion exchange resin is very short, and it is difficult to obtain an ion purification product with a conductivity of 50 μs or less. As a result, the ion exchange purification process is overloaded and the process will cause cost increase.
본 발명은 종래의 기술적 배경하에서 도출된 것으로서, 본 발명의 목적은 이온교환 정제 공정의 과부하를 적정 수준으로 방지하고 여과 단계의 작업성이 향상되어 바이오매스로부터 안정적으로 오탄당 기반 올리고당을 제조할 수 있는 방법을 제공하는데에 있다.The present invention was derived under the prior technical background, and an object of the present invention is to prevent overload of the ion exchange purification process to an appropriate level and improve the workability of the filtration step to stably produce pentose-based oligosaccharides from biomass. to provide a way.
본 발명의 발명자들은 열수를 이용하여 바이오매스로부터 자일란을 추출하고, 추출된 자일란을 효소 가수분해한 후 이온교환수지로 정제하여 자일로올리고당 함유 정제액을 수득하는 방법에 있어서, 1) 효소 가수분해 단계 이전에 염산이나 수산화나트륨과 같은 화학약품 대신 이온교환수지 정제 공제 공정을 이용하여 바이오매스 추출액의 pH를 효소 가수분해 반응 최적 pH로 조절하거나, 2) 효소 가수분해 단계 이전에 바이오매스 추출액을 탈색하고 염산이나 수산화나트륨과 같은 화학약품 대신 이온교환수지 정제 공제 공정을 이용하여 바이오매스 추출액의 pH를 효소 가수분해 반응 최적 pH로 조절하면 효소 가수분해 이후의 여과 작업성이 크게 개선되고 이온교환 정제 공정의 과부하가 최소화되어 고품위의 자일로올리고당을 안정적으로 제조할 수 있다는 점을 확인하고 본 발명을 완성하였다.The inventors of the present invention extract xylan from biomass using hot water, enzymatically hydrolyze the extracted xylan, and then purify it with an ion exchange resin to obtain a purified solution containing xylooligosaccharide, 1) enzymatic hydrolysis Before the step, the pH of the biomass extract is adjusted to the optimum pH for the enzymatic hydrolysis reaction using the ion exchange resin purification subtraction process instead of chemicals such as hydrochloric acid or sodium hydroxide, or 2) the biomass extract is decolorized before the enzymatic hydrolysis step. If the pH of the biomass extract is adjusted to the optimum pH for the enzymatic hydrolysis reaction using the ion exchange resin purification subtraction process instead of chemicals such as hydrochloric acid or sodium hydroxide, the filtration workability after enzymatic hydrolysis is greatly improved and the ion exchange purification process The present invention was completed after confirming that high-quality xylo-oligosaccharides can be stably prepared by minimizing the overload of .
이하, 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be specifically described.
본 발명에서 사용하는 용어인 '헤미셀룰로스'는 식물 세포벽을 이루는 셀룰로스 섬유의 다당류 중 펙틴질을 뺀 것으로서, 주성분으로 자일란(xylan), 글루칸(glucan), 글루쿠로노자일란(glucuronoxylan), 아라비노자일란(arabinoxylan), 자일로글루칸(xyloglucan), 글루코만난(glucomannan) 등을 포함한다. 본 발명에서 사용하는 용어인 '고/액 분리'은 고상과 액상의 혼합물을 고상과 액상으로 분리하는 방법을 의미하며, 공지의 다양한 방법을 포함하는 개념이다. 공지의 고/액 분리 방법의 예로는 원심분리, 프레스 여과, 여과포 여과, 막 여과 등이 있다. 본 발명에서 사용하는 용어인 '바이오매스'는 화학 원료 또는 공업 원료로 이용되는 식물 자원을 의미한다.The term 'hemicellulose' used in the present invention is a polysaccharide of cellulose fibers constituting a plant cell wall, minus pectin, and contains xylan, glucan, glucuronoxylan, and arabinoxylan as main components. (arabinoxylan), xyloglucan, glucomannan, and the like. The term 'solid/liquid separation' used in the present invention refers to a method of separating a mixture of a solid phase and a liquid phase into a solid phase and a liquid phase, and is a concept including various known methods. Examples of known solid/liquid separation methods include centrifugation, press filtration, filter cloth filtration, and membrane filtration. The term 'biomass' used in the present invention refers to plant resources used as chemical raw materials or industrial raw materials.
상기 목적을 해결하기 위하여, 본 발명의 일 예는 (a) 헤미셀룰로스가 함유된 바이오매스(Biomass)와 물(Water)의 혼합물로 이루어진 바이오매스 슬러리를 150~200℃의 온도 조건으로 열처리한 후 고/액 분리하여 바이오매스 추출액을 수득하는 단계; (b) 상기 바이오매스 추출액을 이온교환수지에 통과시켜 1차 이온교환 정제를 실시하고 pH가 4.8~6.5의 범위로 조정된 바이오매스 추출액을 수득하는 단계; (c) 상기 pH가 조정된 바이오매스 추출액에 자일란을 분해할 수 있는 효소를 첨가하고 효소 가수분해 반응을 실시한 후 여과하여 효소 가수분해 산물 용액을 수득하는 단계; (d) 상기 효소 가수분해 산물 용액을 농축하여 효소 가수분해 산물 농축액을 수득하는 단계; 및 (e) 상기 효소 가수분해 산물 농축액을 이온교환수지에 통과시켜 2차 이온교환 정제를 실시하고 전도도가 50 ㎲ 이하인 자일로올리고당 함유 정제 용액을 수득하는 단계를 포함하는 오탄당 기반 올리고당의 제조방법을 제공한다.In order to solve the above object, an example of the present invention is (a) after heat-treating a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200 ° C. solid/liquid separation to obtain a biomass extract; (b) passing the biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5; (c) adding an enzyme capable of decomposing xylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution; (d) concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and (e) passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary ion exchange purification and to obtain a purified solution containing xylooligosaccharide having a conductivity of 50 μs or less. to provide.
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (a) 단계의 헤미셀룰로스가 함유된 바이오매스는 자일란(xylan), 글루쿠로노자일란(glucuronoxylan) 또는 아라비노자일란(arabinoxylan)에서 선택되는 1종 이상이 함유된 식물 자원 또는 식물 자원의 특정 부위라면 그 종류가 크게 제한되지 않으며, 자일란 함유량 내지 경제성 등을 고려할 때 코끼리풀, 옥수수 속대 또는 사탕수수 바가스에서 선택되는 1종 이상으로 구성되는 것이 바람직하다. 또한, 상기 (a) 단계의 바이오매스 슬러리에서 바이오매스 건조 중량 농도는 크게 제한되지 않으며, 원활한 작업성 내지 자일란 추출 효율 등을 고려할 때 바이오매스 슬러리 전체 중량을 기준으로 5~30%(w/w)인 것이 바람직하고, 8~15%(w/w)인 것이 더 바람직하다. 또한, 상기 (a) 단계의 열처리는 바이오매스로부터 자일란을 효율적으로 추출하기 위해 고압에서 진행되는 것이 바람직하다. 또한, 상기 (a) 단계의 열처리 온도는 160~200℃인 것이 바람직하고, 170~195℃인 것이 바람직하다. 또한, 상기 (a) 단계의 열처리 시간은 자일란을 적정 수준으로 추출하는 범위에서 크게 제한되지 않으며, 예를 들어 5분 내지 2 hr의 범위에서 선택될 수 있고, 경제성 등을 고려할 때 5분 내지 60분의 범위에서 선택되는 것이 바람직하고 5분 내지 30분의 범위에서 선택되는 것이 더 바람직하다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, the biomass containing hemicellulose in step (a) is xylan, glucuronoxylan or arabinoxylan. If it is a plant resource or a specific part of a plant resource containing one or more selected species, the type is not significantly limited, and considering the xylan content and economic feasibility, it is one or more selected from elephant grass, corncob, or sugar cane bagasse. It is preferred to be constructed. In addition, the biomass dry weight concentration in the biomass slurry of step (a) is not significantly limited, and 5 to 30% (w/w) based on the total weight of the biomass slurry in consideration of smooth workability and xylan extraction efficiency. ) is preferable, and it is more preferable that it is 8-15% (w/w). In addition, the heat treatment in step (a) is preferably performed at high pressure in order to efficiently extract xylan from biomass. In addition, the heat treatment temperature of step (a) is preferably 160 ~ 200 ℃, preferably 170 ~ 195 ℃. In addition, the heat treatment time of step (a) is not significantly limited in the range of extracting xylan to an appropriate level, and may be selected in the range of, for example, 5 minutes to 2 hr, and 5 minutes to 60 minutes in consideration of economic feasibility. It is preferably selected from the range of minutes, and more preferably from 5 minutes to 30 minutes.
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (b) 단계의 1차 이온교환 정제를 위해 사용되는 이온교환수지는 양이온교환수지 및 음이온교환수지를 포함하여 구성되는 것이 바람직하다. 예를 들어, 상기 이온교환수지는 이온교환수지는 1단 양이온교환수지, 2단 음이온교환수지 및 3단 혼상 이온교환수지가 순차적으로 배치된 총 3단의 이온교환수지로 구성될 수도 있고, 총 1단의 혼상 이온교환수지일 수도 있다. 또한, 상기 혼상 이온교환수지는 양이혼교환수지와 음이온교환수지의 혼합물로서, 양이혼교환수지 대 음이온교환수지의 혼합 부피비는 1:1 내지 1:4인 것이 바람직하고, 1:1.5 내지 1:3인 것이 더 바람직하다. 또한, 상기 양이온교환수지 및 음이온교환수지는 바이오매스 추출물의 불순물 제거 및 pH 조절 기능 등을 고려할 때 각각 강산성 양이온교환수지 및 약염기성 음이온교환수지인 것이 바람직하다. 또한, 상기 (b) 단계에서 이온교환수지에 통과되는 바이오매스 추출액의 유량은 바이오매스 추출 원료 내지 추출 조건, 이혼교환수지의 특성 내지 부피 등에 따라 다양한 범위에서 선택될 수 있으며, 예를 들어 2~20 ㎖/min의 범위에서 선택될 수 있고 4~15 ㎖/min의 범위에서 선택될 수 있고, 5~10 ㎖/min의 범위에서 선택될 수 있다. 또한, 상기 (b) 단계에서 바이오매스 추출액의 pH를 원하는 범위로 조정하기 위해 이온교환수지를 통과한 바이오매스 추출액은 소정의 시간 간격으로 분획되어 수집되고 특정 분획만이 혼합되어 이후의 (c) 단계의 효소 가수분해 반응에 사용될 수 있다. 또한, 상기 (b) 단계에서 바이오매스 추출액의 불순물을 적정 수준으로 제거하고 바이오매스 추출액의 pH를 원하는 범위로 조정하기 위해 1차 이온교환 정제는 여러번 반복되어 실시될 수 있고, 예를 들어 2회 내지 10회 반복되어 실시될 수 있다. 또한, 상기 (b) 단계에서 1차 이온교환 정제를 통해 수득한 바이오매스 추출액의 pH 범위는 이후의 (c) 단계에서 사용하는 효소의 최적 pH를 고려하여 선택될 수 있고, 자일란을 분해할 수 있는 효소의 일반적인 최적 pH를 고려할 때 5.0~6.0인 것이 바람직하고, 5.0~5.5인 것이 더 바람직하다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, the ion exchange resin used for the primary ion exchange purification in step (b) is preferably composed of a cation exchange resin and an anion exchange resin. For example, in the ion exchange resin, the ion exchange resin may be composed of a total of three stages of ion exchange resin in which a single-stage cation exchange resin, a two-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin are sequentially disposed, It may be a single-stage mixed-phase ion exchange resin. In addition, the mixed-phase ion exchange resin is a mixture of a bipolar exchange resin and an anion exchange resin, and the mixing volume ratio of the bipolar exchange resin to the anion exchange resin is preferably 1:1 to 1:4, and 1:1.5 to 1: 3 is more preferable. In addition, the cation exchange resin and the anion exchange resin are preferably a strongly acidic cation exchange resin and a weakly basic anion exchange resin, respectively, in consideration of the impurities removal and pH control functions of the biomass extract. In addition, the flow rate of the biomass extract passed through the ion exchange resin in step (b) may be selected from a variety of ranges depending on the biomass extraction raw material or extraction conditions, the characteristics and volume of the divorce exchange resin, for example, 2 ~ It can be selected from the range of 20 ml/min, it can be selected from the range of 4-15 ml/min, and it can be selected from the range of 5-10 ml/min. In addition, in step (b), the biomass extract that has passed through the ion exchange resin to adjust the pH of the biomass extract to a desired range is fractionated at a predetermined time interval and collected, and only a specific fraction is mixed, followed by (c) It can be used in step enzymatic hydrolysis reactions. In addition, in step (b), the primary ion exchange purification may be repeated several times to remove impurities in the biomass extract to an appropriate level and adjust the pH of the biomass extract to a desired range, for example, twice It can be carried out repeatedly to 10 times. In addition, the pH range of the biomass extract obtained through the primary ion exchange purification in step (b) may be selected in consideration of the optimal pH of the enzyme used in the subsequent step (c), and can decompose xylan. In consideration of the general optimal pH of the enzyme, it is preferably 5.0 to 6.0, and more preferably 5.0 to 5.5.
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (c) 단계의 자일란을 분해할 수 있는 효소는 헤미셀룰로스를 구성하는 주성분인 자일란(xylan), 글루쿠로노자일란(glucuronoxylan) 또는 아라비노자일란(arabinoxylan)을 분해할 수 있는 공지의 다양한 효소에서 선택될 수 있고, 자일로올리고당 생성 효율을 고려할 때 자일라나제(Xylanase), 자일로시다제(Xylosidase) 또는 아라비노푸라노시다제(Arabinofuranosidase)에서 선택되는 1종 이상으로 구성되는 것이 바람직하고, 자일라나제(Xylanase), 자일로시다제(Xylosidase) 및 아라비노푸라노시다제(Arabinofuranosidase)의 혼합 효소 조성물인 것이 더 바람직하다. 또한, 상기 (c) 단계의 효소는 효소 가수분해 반응 효율 및 경제성 등을 고려할 때 바이오매스 추출액에 함유된 자일란(Xylan) g 당 50~250 unit의 양으로 첨가되는 것이 바람직하고, 바이오매스 추출액에 함유된 자일란(Xylan) g 당 150~220 unit의 양으로 첨가되는 것이 더 바람직하다. 또한, 상기 (c) 단계의 효소 가수분해 반응 온도는 첨가된 효소의 최적 온도 범위에서 선택될 수 있고, 자일란을 분해할 수 있는 효소의 일반적인 최적 온도를 고려할 때 45~60℃의 범위에서 선택되는 것이 바람직하고 48~55℃의 범위에서 선택되는 것이 더 바람직하다. 또한, 상기 (c) 단계에서 효소 가수분해 반응 후 반응 산물을 여과하는 방법은 공지의 다양한 여과 방법에서 선택될 수 있으며, 작업성 또는 이후의 (e) 단계에서 수행되는 2차 이온교환 정제 등을 고려할 때 막 여과 방법인 것이 바람직하다. 상기 막 여과 방법으로는 정밀여과(Micro-filtration, MF), 한외여과(Ultra-filtration, UF), 나노여과(Nano-filtration, NF) 등이 있다. 정밀여과(Micro-filtration, MF)는 약 0.025~20 ㎛의 공경을 가진 막(membrane)을 여과재로 사용하여 물질을 분리하는 여과 방법이다. 한외여과(Ultra-filtration, UF)는 약 0.01~0.001 ㎛의 공경을 가진 막(membrane)을 여과재로 사용하여 물질을 분리하는 여과 방법이다. 상기 (c) 단계에서의 여과는 정밀여과(Micro-filtration, MF)만 수행되는 1단으로 구성될 수도 있고, 정밀여과(Micro-filtration, MF) 및 한외여과(Ultra-filtration, UF)가 순차적으로 수행되는 2단으로도 구성될 수 있다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, the enzyme capable of decomposing xylan in step (c) is xylan, glucuronoxylan, which is a main component of hemicellulose, or It can be selected from a variety of known enzymes capable of degrading arabinoxylan, and considering the efficiency of xylooligosaccharide production, xylanase, xylosidase, or arabinofuranosidase (Arabinofuranosidase) is preferably composed of one or more selected from, xylanase (Xylanase), xylosidase (Xylosidase), and more preferably a mixed enzyme composition of arabinofuranosidase (Arabinofuranosidase). In addition, the enzyme of step (c) is preferably added in an amount of 50 to 250 units per g of xylan contained in the biomass extract in consideration of enzymatic hydrolysis reaction efficiency and economic feasibility, and in the biomass extract. It is more preferably added in an amount of 150 to 220 units per g of xylan contained. In addition, the enzymatic hydrolysis reaction temperature of step (c) may be selected in the optimum temperature range of the added enzyme, and is selected in the range of 45 to 60 ° C in consideration of the general optimum temperature of the enzyme capable of decomposing xylan. It is preferable and it is more preferable that it is selected in the range of 48-55 degreeC. In addition, the method of filtering the reaction product after the enzymatic hydrolysis reaction in step (c) may be selected from various known filtration methods, and secondary ion exchange purification performed in step (e) after workability, etc. A membrane filtration method is preferable in consideration. The membrane filtration method includes micro-filtration (MF), ultra-filtration (UF), nano-filtration (NF), and the like. Micro-filtration (MF) is a filtration method that separates substances using a membrane with a pore diameter of about 0.025-20 μm as a filter medium. Ultra-filtration (UF) is a filtration method that separates substances using a membrane having a pore diameter of about 0.01 to 0.001 μm as a filter medium. The filtration in step (c) may consist of one stage in which only micro-filtration (MF) is performed, and micro-filtration (MF) and ultra-filtration (UF) are sequentially performed. It may also be configured in two stages performed by
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (d) 단계는 (c) 단계에서 수득한 효소 가수분해 산물 용액의 당 농도에 따라 선택적으로 생략되거나 추가될 수 있는 단계이다. 또한, 상기 (d) 단계에서 효소 가수분해 산물 용액을 농축하기 위한 방법은 공지의 다양한 농축 방법에서 선택될 수 있고, 예를 들어 상온 증발, 감압 증발, 진공 증발 등이 있다. 또한, 상기 (d) 단계에서 수득된 효소 가수분해 산물 농축액의 당 농도는 크게 제한되지 않으며, 농축 과정의 경제성 또는 이후 (e) 단계에서 수행되는 2차 이온교환 정제의 효율 등을 고려할 때 20~35 브릭스(Brix)인 것이 바람직하고, 22~30 브릭스(Brix)인 것이 더 바람직하다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, step (d) may be optionally omitted or added depending on the sugar concentration of the enzymatic hydrolysis product solution obtained in step (c). In addition, the method for concentrating the enzyme hydrolysis product solution in step (d) may be selected from various known concentration methods, for example, room temperature evaporation, vacuum evaporation, and the like. In addition, the sugar concentration of the enzymatic hydrolysis product concentrate obtained in step (d) is not significantly limited, considering the economic feasibility of the concentration process or the efficiency of the secondary ion exchange purification performed in step (e) after 20 ~ It is preferable that it is 35 Brix (Brix), and it is more preferable that it is 22-30 Brix.
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (e) 단계의 2차 이온교환 정제를 위해 사용되는 이온교환수지는 양이온교환수지 및 음이온교환수지를 포함하여 구성되는 것이 바람직하다. 예를 들어, 상기 이온교환수지는 이온교환수지는 1단 양이온교환수지, 2단 음이온교환수지 및 3단 혼상 이온교환수지가 순차적으로 배치된 총 3단의 이온교환수지로 구성될 수도 있고, 총 1단의 혼상 이온교환수지일 수도 있고, 효소 가수분해 산물 농축액에 함유된 이온성 물질 및 불순물 제거 효율 등을 고려할 때 총 3단의 이온교환수지로 구성되는 것이 바람직하다. 또한, 상기 혼상 이온교환수지는 양이혼교환수지와 음이온교환수지의 혼합물로서, 양이혼교환수지 대 음이온교환수지의 혼합 부피비는 1:1 내지 1:4인 것이 바람직하고, 1:1.5 내지 1:3인 것이 더 바람직하다. 또한, 상기 양이온교환수지 및 음이온교환수지는 효소 가수분해 산물 농축액에 함유된 이온성 물질 및 불순물 제거 효율 등을 고려할 때 각각 강산성 양이온교환수지 및 약염기성 음이온교환수지인 것이 바람직하다. 또한, 상기 (e) 단계에서 이혼교환수지를 통과한 효소 가수분해 산물 농축액은 소정의 시간 간격으로 분획되어 수집되고 전도도가 50 ㎲를 초과하는 분획은 규격외로 관리되고, 전도도가 50 ㎲ 이하인 분획만 혼합되어 자일로올리고당 함유 정제 용액으로 수득될 수 있다. 또한, 상기 (e) 단계에서 수득되는 자일로올리고당 함유 정제 용액의 전도도는 50 ㎲ 이하를 만족하면 크게 제한되지 않으며, 고품위의 자일로올리고당 제품을 담보하는 측면을 고려할 때 25 ㎲ 이하인 것이 바람직하고, 10 ㎲ 이하인 것이 더 바람직하다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, the ion exchange resin used for the secondary ion exchange purification in step (e) is preferably composed of a cation exchange resin and an anion exchange resin. For example, in the ion exchange resin, the ion exchange resin may be composed of a total of three stages of ion exchange resin in which a single-stage cation exchange resin, a two-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin are sequentially disposed, It may be a single-stage mixed-phase ion exchange resin, and in consideration of the efficiency of removing ionic substances and impurities contained in the concentrate of the enzymatic hydrolysis product, it is preferable to consist of a total of three stages of the ion exchange resin. In addition, the mixed-phase ion exchange resin is a mixture of a bipolar exchange resin and an anion exchange resin, and the mixing volume ratio of the bipolar exchange resin to the anion exchange resin is preferably 1:1 to 1:4, and 1:1.5 to 1: 3 is more preferable. In addition, the cation exchange resin and the anion exchange resin are preferably a strongly acidic cation exchange resin and a weakly basic anion exchange resin, respectively, in consideration of the efficiency of removing ionic substances and impurities contained in the enzyme hydrolysis product concentrate. In addition, the concentrate of the enzyme hydrolysis product that has passed through the divorce exchange resin in step (e) is fractionated and collected at predetermined time intervals, and the fraction with conductivity exceeding 50 μs is managed out of specification, and only the fraction with conductivity of 50 μs or less It can be mixed to obtain a purified solution containing xylooligosaccharide. In addition, the conductivity of the xylo-oligosaccharide-containing purified solution obtained in step (e) is not particularly limited as long as it satisfies 50 μs or less, and is preferably 25 μs or less in consideration of the aspect of securing a high-quality xylo-oligosaccharide product, It is more preferable that it is 10 microseconds or less.
본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법은 고순도의 자일로올리고당을 제공하기 위해 바람직하게는 상기 (e) 단계 이후에, (f) 자일로올리고당 함유 정제 용액을 크로마토그래피로 분리하여 자일로올리고당을 수득하는 단계를 더 포함할 수 있다. 상기 (f) 단계는 구체적으로 (e) 단계에서 수득한 자일로올리고당 함유 정제 용액을 농축하고, 농축액을 크로마토그래피 칼럼에 통과시켜 고순도의 자일로올리고당 함유 시럽을 수득하는 것으로 구성될 수 있다. 상기 고순도의 자일로올리고당 함유 시럽은 자일로올리고당(xylooligosaccharide) 함량이 약 70%(w/w) 이상이며, 80%(w/w) 이상인 것이 바람직하고 90%(w/w) 이상인 것이 더 바람직하다. 상기 고순도의 자일로올리고당 함유 시럽은 분무 건조, 동결 건조 등과 같은 다양한 건조 방법을 통해 분말 형태 등으로 고형화될 수 있다.In the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, in order to provide a xylooligosaccharide of high purity, preferably after step (e), (f) a purified solution containing xylooligosaccharide is separated by chromatography by chromatography. It may further comprise the step of obtaining a lo-oligosaccharide. Specifically, step (f) may consist of concentrating the purified solution containing xylooligosaccharide obtained in step (e), and passing the concentrate through a chromatography column to obtain a syrup containing xylooligosaccharide of high purity. The high-purity xylooligosaccharide-containing syrup has a xylooligosaccharide content of about 70% (w/w) or more, preferably 80% (w/w) or more, and more preferably 90% (w/w) or more. Do. The high-purity xylo-oligosaccharide-containing syrup may be solidified in powder form or the like through various drying methods such as spray drying and freeze drying.
상기 목적을 해결하기 위하여, 본 발명의 다른 예는 (a') 헤미셀룰로스가 함유된 바이오매스(Biomass)와 물(Water)의 혼합물로 이루어진 바이오매스 슬러리를 150~200℃의 온도 조건으로 열처리한 후 고/액 분리하여 바이오매스 추출액을 수득하는 단계; (b1') 상기 바이오매스 추출액에 활성탄을 첨가하고 탈색 반응을 실시한 후 고/액 분리하여 탈색된 바이오매스 추출액을 수득하는 단계; (b2') 상기 탈색된 바이오매스 추출액을 이온교환수지에 통과시켜 1차 이온교환 정제를 실시하고 pH가 4.8~6.5의 범위로 조정된 바이오매스 추출액을 수득하는 단계; ( c') 상기 pH가 조정된 바이오매스 추출액에 자일란 또는 아라비노자일란을 분해할 수 있는 효소를 첨가하고 효소 가수분해 반응을 실시한 후 여과하여 효소 가수분해 산물 용액을 수득하는 단계; (d') 상기 효소 가수분해 산물 용액을 농축하여 효소 가수분해 산물 농축액을 수득하는 단계; 및 (e') 상기 효소 가수분해 산물 농축액을 이온교환수지에 통과시켜 2차 이온교환 정제를 실시하고 전도도가 50 ㎲ 이하인 자일로올리고당 함유 정제 용액을 수득하는 단계를 포함하는 오탄당 기반 올리고당의 제조방법을 제공한다. 또한, 본 발명의 다른 예에 따른 오탄당 기반 올리고당의 제조방법은 바람직하게는 상기 (e') 단계 이후에, (f') 자일로올리고당 함유 정제 용액을 크로마토그래피로 분리하여 자일로올리고당을 수득하는 단계를 더 포함할 수 있다. In order to solve the above object, another example of the present invention is (a') a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200 ° C. then solid/liquid separation to obtain a biomass extract; (b1') adding activated carbon to the biomass extract and performing a decolorization reaction, followed by solid/liquid separation to obtain a decolorized biomass extract; (b2') passing the decolorized biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5; (c') adding an enzyme capable of decomposing xylan or arabinoxylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution; (d') concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and (e') passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary ion exchange purification and to obtain a purified solution containing xylooligosaccharide having a conductivity of 50 μs or less. provides In addition, in the method for producing a pentose-based oligosaccharide according to another example of the present invention, preferably after step (e'), (f') a purified solution containing xylooligosaccharide is separated by chromatography to obtain xylooligosaccharide It may include further steps.
본 발명의 다른 예에 따른 오탄당 기반 올리고당의 제조방법은 전술한 본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법과 비교할 때 바이오매스 슬러리의 열처리에 의해 바이오매스 추출액을 수득하는 단계 및 1차 이온교환 정제에 의해 pH가 조정된 바이오매스 추출액을 수득하는 단계 사이에 바이오매스 추출액을 활성탄으로 처리하여 탈색된 바이오매스 추출액을 수득하는 단계가 추가된 것이다. 따라서, 본 발명의 다른 예에 따른 오탄당 기반 올리고당의 제조방법을 구성하는 (a') 단계, (b2') 단계, (c') 단계, (d') 단계, (e') 단계 및 (f') 단계는 각각 본 발명의 일 예에 따른 오탄당 기반 올리고당의 제조방법을 구성하는 (a) 단계, (b) 단계, (c) 단계, (d) 단계, (e) 단계 및 (f) 단계에 대응되므로, 각 단계들의 기술적 특징에 대한 구체적인 설명을 생략한다.The method for producing a pentose-based oligosaccharide according to another example of the present invention is compared with the above-described method for producing a pentose-based oligosaccharide according to an exemplary embodiment of the present invention, the steps of obtaining a biomass extract by heat treatment of a biomass slurry and primary ions A step of obtaining a decolorized biomass extract by treating the biomass extract with activated carbon is added between the steps of obtaining a biomass extract whose pH is adjusted by exchange purification. Accordingly, (a'), (b2'), (c'), (d'), (e') and (f) constituting the method for producing a pentose-based oligosaccharide according to another example of the present invention ') is step (a), step (b), step (c), step (d), step (e) and step (f) constituting the method for producing a pentose-based oligosaccharide according to an embodiment of the present invention, respectively. Since it corresponds to , a detailed description of the technical characteristics of each step is omitted.
본 발명의 다른 예에 따른 오탄당 기반 올리고당의 제조방법에서, 상기 (b1') 단계의 활성탄은 바이오매스 추출액의 탈색 효율 및 경제성 등을 고려할 때 바이오매스 추출액에 함유된 당 전체 중량 대비 1~8%(w/w)의 양으로 첨가되는 것이 바람직하고 2~6%(w/w)의 양으로 첨가되는 것이 더 바람직하다. 또한, 상기 (b1') 단계의 탈색 반응 온도는 첨가되는 활성탄의 특성에 따라 다양한 범위에서 선택될 수 있고, 활성탄의 일반적인 최적 온도를 고려할 때 50~90℃의 범위에서 선택되는 것이 바람직하고, 60~80℃의 범위에서 선택되는 것이 더 바람직하다. 또한, 상기 (b1') 단계의 탈색 반응 시간은 활성탄의 특성, 활성탄 첨가량, 탈색 반응 온도 등에 따라 다양한 범위에서 선택될 수 있고 적정 수준의 탈색 효과를 담보하는 측면을 고려할 때 20분 내지 4 hr의 범위에서 선택되는 것이 바람직하고, 30분 내지 2 hr의 범위에서 선택되는 것이 더 바람직하다.In the method for producing a pentose-based oligosaccharide according to another example of the present invention, the activated carbon in step (b1') is 1 to 8% based on the total weight of sugars contained in the biomass extract in consideration of the decolorization efficiency and economic feasibility of the biomass extract. It is preferably added in an amount of (w/w) and more preferably in an amount of 2 to 6% (w/w). In addition, the decolorization reaction temperature of step (b1') may be selected from a variety of ranges depending on the characteristics of the activated carbon to be added, and is preferably selected in the range of 50 to 90° C. in consideration of the general optimum temperature of activated carbon, 60 More preferably, it is selected in the range of ∼80°C. In addition, the decolorization reaction time of step (b1') can be selected from various ranges depending on the characteristics of the activated carbon, the amount of activated carbon added, the decolorization reaction temperature, etc., and is 20 minutes to 4 hr in consideration of ensuring an appropriate level of decolorization effect. It is preferably selected from the range, more preferably from 30 minutes to 2 hr.
본 발명에 따른 오탄당 기반 올리고당의 제조 방법은 효소 분해 단계 이전에 활성탄에 의한 탈색 공정 및 이온교환수지에 의한 1차 정제 공정이 수행되고, 1차 정제 공정에 의해 바이오매스 추출액의 pH 조절 및 불순물이 제거되어 기존의 화학약품을 사용하여 효소 분해 반응에 적합한 pH를 조절하는 공정에 비해 효소 분해 단계 이후의 이온교환수지에 의한 2차 정제 공정의 과부하를 감소시킬 수 있다. 따라서, 본 발명의 방법을 사용하여 바이오매스로부터 오탄당 기반 올리고당을 제조하는 경우 전체 공정 효율이 개선되고 바이오매스로부터 고품질의 자일로올리고당과 같은 오탄당 기반 올리고당을 안정적으로 생산할 수 있다In the method for producing a pentose-based oligosaccharide according to the present invention, a decolorization process using activated carbon and a primary purification process using an ion exchange resin are performed before the enzymatic decomposition step, and the pH adjustment and impurities of the biomass extract are removed by the primary purification process. It is possible to reduce the overload of the secondary purification process by the ion exchange resin after the enzymatic digestion step compared to the process of adjusting the pH suitable for the enzymatic digestion reaction using conventional chemicals. Therefore, when the method of the present invention is used to prepare a pentose-based oligosaccharide from biomass, the overall process efficiency is improved and high-quality pentose-based oligosaccharides such as xylooligosaccharide can be stably produced from biomass.
이하, 본 발명을 실시예를 통하여 보다 구체적으로 설명한다. 다만, 하기 실시예는 본 발명의 기술적 특징을 명확하게 예시하기 위한 것일 뿐 본 발명의 보호범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples. However, the following examples are only for clearly illustrating the technical features of the present invention, and do not limit the protection scope of the present invention.
1. 실험재료 및 분석 방법1. Experimental materials and analysis methods
(1) 바이오매스 시료(1) biomass samples
코끼리풀(Elephant grass, 태국산), 옥수수 속대(corncob, 인도네시아산), 사탕수수 바가스(Suger cane bagasse, 인도네시아산)Elephant grass (Thailand), corncob (Indonesia), Sugar cane bagasse (Indonesia)
(2) 효소(2) enzymes
엔도자일라나제(Endo-xylanase), 베타자일로시다제(Beta-xylosidase) 및 아라비노푸라노시다제(Arabinofuranosidase)의 혼합 효소 조성물Endo-xylanase (Endo-xylanase), beta-xylosidase (Beta-xylosidase) and arabinofuranosidase (Arabinofuranosidase) mixed enzyme composition
(3) 이온교환수지(3) Ion exchange resin
양이온교환수지(특성 : 강산성; 제품명 : SCR-B; 제조사 : 삼양사), 음이온교환수지(특성 : 양염기성; 제품명 : S4286; 제조사 : Lanxess)Cation exchange resin (Characteristic: Strong acidity; Product name: SCR-B; Manufacturer: Samyang Corporation), Anion exchange resin (Characteristic: Amphiphilic; Product name: S4286; Manufacturer: Lanxess)
(4) 기타 처리 약품(4) other treatment agents
활성탄(제품명 : AP-2; 제조사 : Mitubishi, 일본), pH 조절제(NaOH, CaCO 3)Activated carbon (product name: AP-2; manufacturer: Mitubishi, Japan), pH adjuster (NaOH, CaCO 3 )
(5) 분석기기(5) Analysis instrument
HPLC, pH meter, 전도도 측정기HPLC, pH meter, conductivity meter
HPLC 분석 조건은 다음과 같다.HPLC analysis conditions are as follows.
* HPLC 장치 : Agilent Technology 1260 Infinity* HPLC device: Agilent Technology 1260 Infinity
* HPLC 칼럼 : Shodex Sugar SP0810* HPLC column: Shodex Sugar SP0810
* HPLC 검출기 : RI(Refractive Index) detector* HPLC detector: RI (Refractive Index) detector
* 이동상 용매 : 물* Mobile phase solvent: water
* 유량 : 0.5 ㎖/min* Flow rate: 0.5 ㎖/min
* 칼럼 온도 : 80℃* Column temperature: 80℃
* 검출기 온도 : 50℃* Detector temperature: 50℃
(6) 페놀류(Phenolics)(6) Phenolics
페놀류(Phenolics)는 바이오매스에서 유래된 리그린(Lignin) 성분을 나타내며, Folin-Denis 방법을 이용하여 분석하였다.Phenolics represent lignin components derived from biomass, and were analyzed using the Folin-Denis method.
(7) 부산물(By-product)(7) By-product
부산물(By-product)은 바이오매스를 열수로 전처리하여 추출액을 수득하는 과정에서 과분해에 의해 발생한 성분들로서, 구체적인 예로 Acetic acid, Formic acid, 5-HydroxymethylfurfuralHMF), Furfural이 있으며, National Renewable Energy Laboratory(NREL, USA)의 'Determination of Sugars, Byproducts, and Degradation Products in Liquid Fraction Process Samples' 방법에 의거하여 분석하였다.By-products are components generated by over-decomposition in the process of obtaining an extract by pretreating biomass with hot water. Specific examples include Acetic acid, Formic acid, 5-HydroxymethylfurfuralHMF), Furfural, and National Renewable Energy Laboratory ( NREL, USA) was analyzed according to the 'Determination of Sugars, Byproducts, and Degradation Products in Liquid Fraction Process Samples' method.
(8) 이온교환 정제 용량(8) Ion exchange purification capacity
이온교환 정제 용량은 이온교환수지 투입량 대비 전도도가 50 ㎲ 이하인 시료의 배출량을 의미한다. 예를 들어, 이온교환수지 투입량이 300 ㎖이고, 이온교환수지를 통과한 후 전도도가 50 ㎲ 이하인 시료의 배출량이 2400 ㎖인 경우 이온교환 정제 용량은 8 Bv(bead volume)의 값을 갖는다.The ion exchange purification capacity refers to the amount of discharge of a sample having a conductivity of 50 μs or less compared to the input amount of the ion exchange resin. For example, if the input amount of the ion exchange resin is 300 ml and the discharge amount of a sample having a conductivity of 50 μs or less after passing through the ion exchange resin is 2400 ml, the ion exchange purification capacity has a value of 8 Bv (bead volume).
2. 바이오매스 추출액의 제조2. Preparation of biomass extract
건조 중량을 기준으로 바이오매스 500g을 정량한 후, 이를 4500㎖의 물(water)과 균일하게 혼합하여 바이오매스 함량이 10%(w/w)인 바이오매스 슬러리를 제조하였다. 이후, 상기 바이오매스 슬러리를 7L 용량의 고압 반응관에 넣은 후 원료별 최적 조건인 180~190℃의 온도 조건에서 약 10분 동안 가열하고 냉각 및 여과하여 바이오매스 추출액 4000㎖를 수득하였다. 바이오매스 원료별 바이오매스 추출액의 일반 물성은 하기 표 1에서 보이는 바와 같다. 또한, 바이오매스 원료별 바이오매스 추출액의 당 조성은 하기 표 2에서 보이는 바와 같다.After quantifying 500 g of biomass based on dry weight, it was uniformly mixed with 4500 ml of water to prepare a biomass slurry having a biomass content of 10% (w/w). After that, the biomass slurry was put into a high-pressure reaction tube with a capacity of 7L, and then heated for about 10 minutes at a temperature of 180 to 190° C., which is the optimum condition for each raw material, and cooled and filtered to obtain 4000 ml of a biomass extract. The general physical properties of the biomass extract for each biomass raw material are shown in Table 1 below. In addition, the sugar composition of the biomass extract for each biomass raw material is as shown in Table 2 below.
바이오매스 추출액 원료Biomass Extract Raw Material pHpH 전도도(㎲)Conductivity (㎲) Phenolics(g/㎏)Phenolics (g/kg) By-product(g/L)By-product (g/L) 당 농도(g/L)Sugar concentration (g/L)
코끼리풀elephant grass 3.53.5 11171117 1.991.99 4.54.5 11.211.2
옥수수 속대corn cob 3.53.5 17251725 2.72.7 1.141.14 10.710.7
사탕수수 바가스sugarcane bagasse 3.43.4 873873 1.71.7 1.071.07 9.89.8
바이오매스 추출액 원료Biomass Extract Raw Material 당 조성(wt %)Sugar composition (wt %) XOS DP 조성(wt%)XOS DP composition (wt%)
GlucoseGlucose XyloseXylose ArabinoseArabinose COSCOS XOSXOS AOSAOS 2~62-6 6<6<
코끼리풀elephant grass 1.81.8 1717 5.45.4 5.45.4 67.967.9 2.72.7 69.469.4 30.630.6
옥수수 속대corn cob 1.91.9 5.65.6 3.73.7 2.82.8 82.282.2 3.73.7 48.748.7 51.351.3
사탕수수 바가스sugarcane bagasse 1.01.0 11.211.2 1.01.0 2.02.0 82.782.7 2.02.0 46.346.3 53.753.7
* COS : 약 2-10개의 D-glucose가 beta(1→4) 결합된 형태의 cello-oligosaccharide* COS: Cello-oligosaccharide in the form of about 2-10 D-glucose bound to beta (1→4)
* XOS : 약 2-10개의 D-xylose가 beta(1→4) 결합된 형태의 xylo-oligosaccharide* XOS: xylo-oligosaccharide in the form of about 2-10 D-xylose bound to beta (1→4)
* AOS : 약 2-10개의 D-arabinose가 beta(1→4) 결합된 형태의 arabino-oligosaccharide* AOS: arabino-oligosaccharide in the form of about 2-10 D-arabinose bound to beta (1→4)
* XOS DP : XOS를 구성하는 xylose 모노머의 중합도* XOS DP: Degree of polymerization of the xylose monomer constituting XOS
3. 바이오매스 추출액으로부터 자일로올리고당의 제조3. Preparation of xylooligosaccharide from biomass extract
비교제조예 1.Comparative Preparation Example 1.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하여 바이오매스 추출액 약 4,000㎖를 제조하였다. 제조된 코끼리풀 유래 바이오매스 추출액을 '바이오매스 추출액 전처리 시료 비교1'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다.As described above, about 4,000 ml of biomass extract was prepared using elephant grass (Thailand) as a raw material. The prepared biomass extract derived from elephant grass was named 'biomass extract pretreatment sample comparison 1', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 비교1'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Then, in order to increase the xylooligosaccharide content of DP 2 to 6, which is known to be the most functional among xylooligosaccharides, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract, and 24 at a temperature of 50 ° C. The enzymatic hydrolysis reaction was carried out for hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of the filter paper. The sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 1', and XOS DP composition, filtration process workability, and basic physical properties were analyzed.
여과된 효소 가수분해 산물 용액의 농축 공정은 해당 시료의 전도도(1117 ㎲)가 너무 높아 생략하였고, 이후 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 여과된 효소 가수분해 산물 용액을 통과시켜 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 이온교환수지에 의한 정제 결과, 최종적으로 2,370㎖의 효소분해 산물 용액이 전도도 50 ㎲ 이하의 분획(fraction)으로 배출되었고, 이때 이온교환 정제 용량은 7.9 Bv로 분석되었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 비교1'로 명명하고, 다양한 물성을 분석하였다.The concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (1117 μs) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2) The filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 μs or more were managed out of specification. As a result of purification by ion exchange resin, finally 2,370 ml of an enzyme digestion product solution was discharged as a fraction with a conductivity of 50 μs or less, and the ion exchange purification capacity was analyzed as 7.9 Bv. The sample that went through the process was named 'Comparison of ion purification of enzymatic degradation products 1', and various physical properties were analyzed.
비교제조예 2.Comparative Preparation Example 2.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하여 바이오매스 추출액 약 4,000㎖를 제조한 후, 3%(w/w) NaOH 수용액을 이용하여 코끼리풀 유래 바이오매스 추출액의 pH를 5.2로 조절하였다. pH가 조절된 코끼리풀 유래 바이오매스 추출액을 '바이오매스 추출액 전처리 시료 비교2'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다.As described above, about 4,000 ml of biomass extract was prepared using elephant grass (Thailand) as a raw material, and then the pH of the biomass extract derived from elephant grass was adjusted to 5.2 using 3% (w/w) NaOH aqueous solution. . The pH-controlled biomass extract derived from elephant grass was named 'biomass extract pretreatment sample comparison 2', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 시료 내 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 비교2'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Then, in order to increase the xylooligosaccharide content of DP 2 to 6, which is known to be the most functional among xylooligosaccharides, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract, and 24 at a temperature of 50 ° C. The enzymatic hydrolysis reaction was carried out for hr. After inactivating the residual enzyme by heating the enzyme hydrolysis product solution under a temperature condition of 95°C for 30 minutes, an amount of activated carbon corresponding to 4% (w/w) of the total sugar weight in the sample was added and the temperature was 70°C. The decolorization process was performed by stirring at the temperature for 1 hr. After the type of decolorization process, the sample was filtered using filter paper with a pore size of 1 μm, and workability during the filtration process was judged by the replacement cycle of the filter paper. The sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 2', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
여과된 효소 가수분해 산물 용액의 농축 공정은 해당 시료의 전도도(4970 ㎲)가 너무 높아 생략하였고, 이후 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 여과된 효소 가수분해 산물 용액을 통과시켜 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 이온교환수지에 의한 정제 결과, 최종적으로 1,620㎖의 효소분해 산물 용액이 전도도 50 ㎲ 이하의 분획(fraction)으로 배출되었고, 이때 이온교환 정제 용량은 5.4 Bv로 분석되었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 비교2'로 명명하고, 다양한 물성을 분석하였다.The concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (4970 μs) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2) The filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 μs or more were managed out of specification. As a result of purification by ion exchange resin, finally, 1,620 ml of an enzyme digestion product solution was discharged as a fraction having a conductivity of 50 μs or less, and the ion exchange purification capacity was analyzed as 5.4 Bv. The sample that went through the process was named 'Comparison of ion purification of enzymatic degradation products 2', and various physical properties were analyzed.
비교제조예 3.Comparative Preparation Example 3.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하여 바이오매스 추출액 약 4,000㎖를 제조한 후, CaCO 3 분말을 코끼리풀 유래 바이오매스 추출액의 pH가 5.2가 될 때까지 투입하였다. pH가 조절된 코끼리풀 유래 바이오매스 추출액을 '바이오매스 추출액 전처리 시료 비교3'으로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다.After preparing about 4,000 ml of a biomass extract using elephant grass (Thailand) as a raw material as described above, CaCO 3 powder was added until the pH of the biomass extract derived from elephant grass became 5.2. The pH-controlled biomass extract derived from elephant grass was named 'biomass extract pretreatment sample comparison 3', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 시료 내 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 비교3'으로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Then, in order to increase the xylooligosaccharide content of DP 2 to 6, which is known to be the most functional among xylooligosaccharides, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract, and 24 at a temperature of 50 ° C. The enzymatic hydrolysis reaction was carried out for hr. After inactivating the residual enzyme by heating the enzyme hydrolysis product solution under a temperature condition of 95°C for 30 minutes, an amount of activated carbon corresponding to 4% (w/w) of the total sugar weight in the sample was added and the temperature was 70°C. The decolorization process was performed by stirring at the temperature for 1 hr. After the type of decolorization process, the sample was filtered using filter paper with a pore size of 1 μm, and workability during the filtration process was judged by the replacement cycle of the filter paper. The sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 3', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
여과된 효소 가수분해 산물 용액의 농축 공정은 해당 시료의 전도도(4460 ㎲)가 너무 높아 생략하였고, 이후 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 여과된 효소 가수분해 산물 용액을 통과시켜 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 이온교환수지에 의한 정제 결과, 최종적으로 1,680㎖의 효소분해 산물 용액이 전도도 50 ㎲ 이하의 분획(fraction)으로 배출되었고, 이때 이온교환 정제 용량은 5.6 Bv로 분석되었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 비교3'으로 명명하고, 다양한 물성을 분석하였다.The concentration process of the filtered enzymatic hydrolysis product solution was omitted because the conductivity (4460 μs) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2) The filtered enzyme hydrolysis product solution is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 300 ml) composed of 100 ml to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 μs or more were managed out of specification. As a result of purification by ion exchange resin, finally 1,680 ml of an enzyme digestion product solution was discharged as a fraction with a conductivity of 50 μs or less, and the ion exchange purification capacity was analyzed as 5.6 Bv. The sample that went through the process was named 'Comparison of ion purification of enzymatic degradation products 3', and various physical properties were analyzed.
비교제조예 4.Comparative Preparation Example 4.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하여 바이오매스 추출액 약 4,000㎖를 제조하였다. 이후, 코끼리풀 유래 바이오매스 추출액에 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하고, 이후 3%(w/w) NaOH 수용액을 이용하여 탈색 및 여과된 코끼리풀 유래 바이오매스 추출액의 pH를 5.2로 조절하였다. 해당 공정을 거친 시료를 '바이오매스 추출액 전처리 시료 비교4'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다.As described above, about 4,000 ml of biomass extract was prepared using elephant grass (Thailand) as a raw material. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from elephant grass, and the decolorization process was performed by stirring at a temperature of 70° C. for 1 hr. After the type of decolorization process, the sample was filtered using a filter paper of 1㎛ pore size, and then the pH of the biomass extract derived from elephant grass that was bleached and filtered using a 3% (w/w) NaOH aqueous solution was adjusted to 5.2. was adjusted with The sample subjected to the process was named 'Comparison of biomass extract pretreatment sample 4', and xylan content and basic physical properties in the extract were analyzed through HPLC analysis.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 탈색 및 여과된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 비교4'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Then, in order to increase the xylooligosaccharide content of DP 2 to 6, which is known to have the best functionality among xylooligosaccharides, the mixed enzyme composition was added in an amount of 180 unit / g Xylan to the decolorized and filtered biomass extract, and 50 ° C. The enzymatic hydrolysis reaction was carried out at a temperature of 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Comparison of Enzyme Decomposition Products 4', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
여과된 효소 가수분해 산물 용액의 농축 공정은 해당 시료의 전도도(5191 ㎲)가 너무 높아 생략하였고, 이후 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 여과된 효소 가수분해 산물 용액을 통과시켜 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 이온교환수지에 의한 정제 결과, 최종적으로 2,010㎖의 효소분해 산물 용액이 전도도 50 ㎲ 이하의 분획(fraction)으로 배출되었고, 이때 이온교환 정제 용량은 6.7 Bv로 분석되었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 비교4'로 명명하고, 다양한 물성을 분석하였다.The concentration process of the filtered enzyme hydrolysis product solution was omitted because the conductivity (5191 μs) of the sample was too high, and thereafter, the first stage cation exchange resin 100 ml, the second stage anion exchange resin 100 ml, and the three stage mixed-phase ion exchange resin (cation The mixing volume ratio of the exchange resin to the anion exchange resin is 1:2) The filtered enzyme hydrolysis product solution is passed through a total of 3 stages of 100 ml of ion exchange resin (total amount of ion exchange resin 300 ml) to contain ionic substances and other substances. Impurities were removed, and fractions with a conductivity of 50 μs or more were managed out of specification. As a result of purification by ion exchange resin, finally 2010 ml of the enzyme digestion product solution was discharged as a fraction with a conductivity of 50 μs or less, and the ion exchange purification capacity was analyzed as 6.7 Bv. The sample that went through the process was named 'Comparison of ion purification of enzymatic degradation products 4', and various physical properties were analyzed.
제조예 1.Preparation Example 1.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하고 바이오매스 추출액 제조 과정을 총 4회 반복하여 바이오매스 추출액 약 16L를 제조하였다. 이후, 코끼리풀 유래 바이오매스 추출액을 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 통과시켜 1차 이온교환 정제 공정을 실시하고 시료의 pH를 5.0~5.5로 조정하였다. 구체적으로 이온교환수지에 시료를 7.5 ㎖/min의 속도로 투입하였고, 분획 수집기(Fraction collector)를 이용하여 5분 간격으로 정제된 시료를 분류하였다. 이온교환수지에 의해 정제된 분획별 시료의 혼합시, 혼합액의 pH가 설정 범위에 적합하더라도 전도도가 50 ㎲ 이상인 경우 또는 혼합액의 전도도가 50 ㎲ 이하이더라도 pH가 설정 범위외가 되면 시료의 혼합을 중단하였다. 1차 이온교환 정제 공정에 의해 pH가 조절된 시료를 '바이오매스 추출액 전처리 시료 제조1'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다. 상기 '바이오매스 추출액 전처리 시료 제조1'의 pH를 제어하기 위해 이온교환 정제 공정을 3회 반복한 결과 이온교환 정제 용량의 평균 값은 13.4 Bv 이었고, 약 12L의 pH가 조절된 시료를 얻을 수 있었다. 또한, 이온교환수지 통과 후 바이오매스 추출액 내에 존재하는 이온성 물질 교환에 의한 물 생성 및 이온교환수지 충진액에 의한 부피 변화로 인해 '바이오매스 추출액 전처리 시료 제조1'의 당 농도는 변화하였으나, 당 조성은 크게 변화하지 않았다.As described above, about 16 L of biomass extract was prepared by using elephant grass (from Thailand) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, the biomass extract derived from elephant grass was mixed with 100 ml of first-stage cation exchange resin, 100 ml of second-stage anion exchange resin, and three-stage mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) 100 ml The primary ion exchange purification process was carried out by passing it through a total of three stages of ion exchange resin (total amount of ion exchange resin 300 ml) composed of Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ㎖ / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes. When mixing samples for each fraction purified by ion exchange resin, even if the pH of the mixed solution is within the set range, if the conductivity is 50 μs or more, or if the pH of the mixed solution is 50 μs or less, the mixing of the sample is stopped. . The sample whose pH was adjusted by the primary ion exchange purification process was named 'biomass extract pretreatment sample preparation 1', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis. As a result of repeating the ion exchange purification process three times to control the pH of the 'biomass extract pretreatment sample preparation 1', the average value of the ion exchange purification capacity was 13.4 Bv, and a sample with a pH of about 12 L was obtained. . In addition, the sugar concentration of 'biomass extract pretreatment sample preparation 1' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 1차 이온교환 정제 공정에 의해 pH가 조절된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 제조1'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Afterwards, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract whose pH was adjusted by the primary ion exchange purification process in order to increase the xylooligosaccharide content of DP 2-6, which is known to have the best functionality among xylooligosaccharides. The amount of was added, and the enzymatic hydrolysis reaction was carried out at a temperature of 50 °C for 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Production of Enzyme Decomposition Product 1', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
이후, 감압농축기를 이용하여 여과된 효소 가수분해 산물 용액을 약 25 브릭스(Brix)의 당 농도가 될 때까지 농축하고, 1단 양이온교환수지 25㎖, 2단 음이온교환수지 25㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 25㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 75㎖)에 효소 가수분해 산물 농축액을 통과시켜 2차 이온교환 정제 공정을 실시하였고, 이를 통해 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 2차 이온교환 정제 공정 실시 결과, 이온교환 정제 용량이 20 Bv인 경우에도 정제된 시료의 전도도가 50 ㎲ 이하로 안정적인 이온교환 정제가 유지되는 것을 확인하였고, 약 2,400㎖의 2차 이온교환 정제 시료를 얻을 수 있었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 제조1'로 명명하고, 다양한 물성을 분석하였다.Thereafter, the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase The enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 μs or more was managed out of specification. As a result of the secondary ion exchange purification process, it was confirmed that stable ion exchange purification was maintained with a conductivity of 50 μs or less of the purified sample even when the ion exchange purification capacity was 20 Bv, and about 2,400 ml of secondary ion exchange purification sample could get The sample that went through the process was named 'Ion Purification Preparation 1 for Enzyme Decomposition Products', and various physical properties were analyzed.
제조예 2.Preparation Example 2.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하고 바이오매스 추출액 제조 과정을 총 4회 반복하여 바이오매스 추출액 약 16L를 제조하였다. 이후, 코끼리풀 유래 바이오매스 추출액에 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였다. 이후, 탈색 및 여과된 코끼리풀 유래 바이오매스 추출액을 1단 양이온교환수지 100㎖, 2단 음이온교환수지 100㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 300㎖)에 통과시켜 1차 이온교환 정제 공정을 실시하고 시료의 pH를 5.0~5.5로 조정하였다. 구체적으로 이온교환수지에 시료를 7.5 ㎖/min의 속도로 투입하였고, 분획 수집기(Fraction collector)를 이용하여 5분 간격으로 정제된 시료를 분류하였다. 이온교환수지에 의해 정제된 분획별 시료의 혼합시, 혼합액의 pH가 설정 범위에 적합하더라도 전도도가 50 ㎲ 이상인 경우 또는 혼합액의 전도도가 50 ㎲ 이하이더라도 pH가 설정 범위외가 되면 시료의 혼합을 중단하였다. 1차 이온교환 정제 공정에 의해 pH가 조절된 시료를 '바이오매스 추출액 전처리 시료 제조2'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다. 상기 '바이오매스 추출액 전처리 시료 제조2'의 pH를 제어하기 위해 이온교환 정제 공정을 3회 반복한 결과 이온교환 정제 용량의 평균 값은 20 Bv 이었고, 약 18L의 pH가 조절된 시료를 얻을 수 있었다. 또한, 이온교환수지 통과 후 바이오매스 추출액 내에 존재하는 이온성 물질 교환에 의한 물 생성 및 이온교환수지 충진액에 의한 부피 변화로 인해 '바이오매스 추출액 전처리 시료 제조2'의 당 농도는 변화하였으나, 당 조성은 크게 변화하지 않았다.As described above, about 16 L of biomass extract was prepared by using elephant grass (from Thailand) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from elephant grass, and the decolorization process was performed by stirring at a temperature of 70° C. for 1 hr. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 μm. After that, the bleached and filtered biomass extract derived from elephant grass was mixed with 100 ml of a first-stage cation exchange resin, 100 ml of a second-stage anion exchange resin, and a three-stage mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2 The first ion exchange purification process was carried out by passing it through a total of 3 stages of ion exchange resin (total amount of ion exchange resin 300 ml) composed of 100 ml, and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ㎖ / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes. When mixing samples for each fraction purified by ion exchange resin, even if the pH of the mixed solution is within the set range, if the conductivity is 50 μs or more, or if the pH of the mixed solution is 50 μs or less, the mixing of the sample is stopped. . The sample whose pH was adjusted by the primary ion exchange purification process was named 'Preparation of biomass extract pretreatment sample 2', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis. As a result of repeating the ion exchange purification process 3 times to control the pH of the 'biomass extract pretreatment sample preparation 2', the average value of the ion exchange purification capacity was 20 Bv, and a sample with a pH of about 18 L was obtained. . In addition, the sugar concentration of 'biomass extract pretreatment sample preparation 2' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 1차 이온교환 정제 공정에 의해 pH가 조절된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 제조2'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Afterwards, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract whose pH was adjusted by the primary ion exchange purification process in order to increase the xylooligosaccharide content of DP 2-6, which is known to have the best functionality among xylooligosaccharides. The amount of was added, and the enzymatic hydrolysis reaction was carried out at a temperature of 50 °C for 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Production of Enzyme Decomposition Product 2', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
이후, 감압농축기를 이용하여 여과된 효소 가수분해 산물 용액을 약 25 브릭스(Brix)의 당 농도가 될 때까지 농축하고, 1단 양이온교환수지 25㎖, 2단 음이온교환수지 25㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 25㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 75㎖)에 효소 가수분해 산물 농축액을 통과시켜 2차 이온교환 정제 공정을 실시하였고, 이를 통해 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 2차 이온교환 정제 공정 실시 결과, 이온교환 정제 용량이 20 Bv인 경우에도 정제된 시료의 전도도가 50 ㎲ 이하로 안정적인 이온교환 정제가 유지되는 것을 확인하였고, 약 2,400㎖의 2차 이온교환 정제 시료를 얻을 수 있었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 제조2'로 명명하고, 다양한 물성을 분석하였다.Thereafter, the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase The enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 μs or more was managed out of specification. As a result of the secondary ion exchange purification process, it was confirmed that stable ion exchange purification was maintained with a conductivity of 50 μs or less of the purified sample even when the ion exchange purification capacity was 20 Bv, and about 2,400 ml of secondary ion exchange purification sample could get The sample that went through the process was named 'Ion Purification Preparation 2 for Enzyme Decomposition Products' and various physical properties were analyzed.
제조예 3.Preparation Example 3.
전술한 바와 같이 코끼리풀(태국산)을 원료로 사용하고 바이오매스 추출액 제조 과정을 총 4회 반복하여 바이오매스 추출액 약 16L를 제조하였다. 이후, 코끼리풀 유래 바이오매스 추출액에 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였다. 이후, 탈색 및 여과된 코끼리풀 유래 바이오매스 추출액을 총 1단의 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖에 통과시켜 1차 이온교환 정제 공정을 실시하고 시료의 pH를 5.0~5.5로 조정하였다. 구체적으로 이온교환수지에 시료를 7.5 ㎖/min의 속도로 투입하였고, 분획 수집기(Fraction collector)를 이용하여 5분 간격으로 정제된 시료를 분류하였다. 이온교환수지에 의해 정제된 분획별 시료의 혼합시, 혼합액의 pH가 설정 범위에 적합하더라도 전도도가 50 ㎲ 이상인 경우 또는 혼합액의 전도도가 50 ㎲ 이하이더라도 pH가 설정 범위외가 되면 시료의 혼합을 중단하였다. 1차 이온교환 정제 공정에 의해 pH가 조절된 시료를 '바이오매스 추출액 전처리 시료 제조3'으로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다. 상기 '바이오매스 추출액 전처리 시료 제조3'의 pH를 제어하기 위해 이온교환 정제 공정을 6회 반복한 결과 이온교환 정제 용량의 평균 값은 21.2 Bv 이었고, 약 12.7L의 pH가 조절된 시료를 얻을 수 있었다. 또한, 이온교환수지 통과 후 바이오매스 추출액 내에 존재하는 이온성 물질 교환에 의한 물 생성 및 이온교환수지 충진액에 의한 부피 변화로 인해 '바이오매스 추출액 전처리 시료 제조3'의 당 농도는 변화하였으나, 당 조성은 크게 변화하지 않았다.As described above, about 16 L of biomass extract was prepared by using elephant grass (from Thailand) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from elephant grass, and the decolorization process was performed by stirring at a temperature of 70° C. for 1 hr. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 μm. Thereafter, the decolorized and filtered biomass extract derived from elephant grass was passed through 100 ml of a mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) in a total of one stage to perform the primary ion exchange purification process. and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ml/min, and the purified sample was sorted at 5 minute intervals using a fraction collector. When mixing samples for each fraction purified by ion exchange resin, even if the pH of the mixed solution is within the set range, if the conductivity is 50 μs or more, or if the pH of the mixed solution is 50 μs or less, the mixing of the sample is stopped. . The sample whose pH was adjusted by the primary ion exchange purification process was named 'biomass extract pretreatment sample preparation 3', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis. As a result of repeating the ion exchange purification process 6 times to control the pH of the 'biomass extract pretreatment sample preparation 3', the average value of the ion exchange purification capacity was 21.2 Bv, and a sample with a pH of about 12.7 L could be obtained. there was. In addition, the sugar concentration of 'biomass extract pretreatment sample preparation 3' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 1차 이온교환 정제 공정에 의해 pH가 조절된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 제조3'으로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Afterwards, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract whose pH was adjusted by the primary ion exchange purification process in order to increase the xylooligosaccharide content of DP 2-6, which is known to have the best functionality among xylooligosaccharides. The amount of was added, and the enzymatic hydrolysis reaction was carried out at a temperature of 50 °C for 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Production of Enzyme Decomposition 3', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
이후, 감압농축기를 이용하여 여과된 효소 가수분해 산물 용액을 약 25 브릭스(Brix)의 당 농도가 될 때까지 농축하고, 1단 양이온교환수지 25㎖, 2단 음이온교환수지 25㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 25㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 75㎖)에 효소 가수분해 산물 농축액을 통과시켜 2차 이온교환 정제 공정을 실시하였고, 이를 통해 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 2차 이온교환 정제 공정 실시 결과, 이온교환 정제 용량이 20 Bv인 경우에도 정제된 시료의 전도도가 50 ㎲ 이하로 안정적인 이온교환 정제가 유지되는 것을 확인하였고, 약 2,400㎖의 2차 이온교환 정제 시료를 얻을 수 있었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 제조3'으로 명명하고, 다양한 물성을 분석하였다.Thereafter, the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase The enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 μs or more was managed out of specification. As a result of the secondary ion exchange purification process, it was confirmed that stable ion exchange purification was maintained with a conductivity of 50 μs or less of the purified sample even when the ion exchange purification capacity was 20 Bv, and about 2,400 ml of secondary ion exchange purification sample could get The sample that went through the process was named 'Ion Purification Preparation 3 for Enzyme Decomposition Product', and various physical properties were analyzed.
제조예 4.Preparation Example 4.
전술한 바와 같이 옥수수 속대(인도네시아산)을 원료로 사용하고 바이오매스 추출액 제조 과정을 총 4회 반복하여 바이오매스 추출액 약 16L를 제조하였다. 이후, 옥수수 속대 유래 바이오매스 추출액에 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였다. 이후, 탈색 및 여과된 옥수수 속대 유래 바이오매스 추출액을 총 1단의 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖에 통과시켜 1차 이온교환 정제 공정을 실시하고 시료의 pH를 5.0~5.5로 조정하였다. 구체적으로 이온교환수지에 시료를 7.5 ㎖/min의 속도로 투입하였고, 분획 수집기(Fraction collector)를 이용하여 5분 간격으로 정제된 시료를 분류하였다. 이온교환수지에 의해 정제된 분획별 시료의 혼합시, 혼합액의 pH가 설정 범위에 적합하더라도 전도도가 50 ㎲ 이상인 경우 또는 혼합액의 전도도가 50 ㎲ 이하이더라도 pH가 설정 범위외가 되면 시료의 혼합을 중단하였다. 1차 이온교환 정제 공정에 의해 pH가 조절된 시료를 '바이오매스 추출액 전처리 시료 제조4'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다. 상기 '바이오매스 추출액 전처리 시료 제조4'의 pH를 제어하기 위해 이온교환 정제 공정을 6회 반복한 결과 이온교환 정제 용량의 평균 값은 20.3 Bv 이었고, 약 12.2L의 pH가 조절된 시료를 얻을 수 있었다. 또한, 이온교환수지 통과 후 바이오매스 추출액 내에 존재하는 이온성 물질 교환에 의한 물 생성 및 이온교환수지 충진액에 의한 부피 변화로 인해 '바이오매스 추출액 전처리 시료 제조4'의 당 농도는 변화하였으나, 당 조성은 크게 변화하지 않았다.As described above, about 16 L of biomass extract was prepared by using corncob (made in Indonesia) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from corncob, and the mixture was stirred at a temperature of 70° C. for 1 hr to perform a decolorization process. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 μm. Thereafter, the decolorized and filtered corncob-derived biomass extract was passed through 100 ml of a total of one stage of mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to perform the primary ion exchange purification process. and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ㎖ / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes. When mixing samples for each fraction purified by ion exchange resin, even if the pH of the mixed solution is within the set range, if the conductivity is 50 μs or more, or if the pH of the mixed solution is 50 μs or less, the mixing of the sample is stopped. . The sample whose pH was adjusted by the primary ion exchange purification process was named 'biomass extract pretreatment sample preparation 4', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis. As a result of repeating the ion exchange purification process 6 times to control the pH of the 'biomass extract pretreatment sample preparation 4', the average value of the ion exchange purification capacity was 20.3 Bv, and a sample with a pH of about 12.2 L could be obtained. there was. In addition, the sugar concentration of 'biomass extract pretreatment sample preparation 4' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 1차 이온교환 정제 공정에 의해 pH가 조절된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 제조4'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Afterwards, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract whose pH was adjusted by the primary ion exchange purification process in order to increase the xylooligosaccharide content of DP 2-6, which is known to have the best functionality among xylooligosaccharides. The amount of was added, and the enzymatic hydrolysis reaction was carried out at a temperature of 50 °C for 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Production of Enzyme Decomposition 4', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
이후, 감압농축기를 이용하여 여과된 효소 가수분해 산물 용액을 약 25 브릭스(Brix)의 당 농도가 될 때까지 농축하고, 1단 양이온교환수지 25㎖, 2단 음이온교환수지 25㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 25㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 75㎖)에 효소 가수분해 산물 농축액을 통과시켜 2차 이온교환 정제 공정을 실시하였고, 이를 통해 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 2차 이온교환 정제 공정 실시 결과, 이온교환 정제 용량이 20 Bv인 경우에도 정제된 시료의 전도도가 50 ㎲ 이하로 안정적인 이온교환 정제가 유지되는 것을 확인하였고, 약 2,400㎖의 2차 이온교환 정제 시료를 얻을 수 있었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 제조4'로 명명하고, 다양한 물성을 분석하였다.Thereafter, the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase The enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 μs or more was managed out of specification. As a result of the secondary ion exchange purification process, it was confirmed that stable ion exchange purification was maintained with a conductivity of 50 μs or less of the purified sample even when the ion exchange purification capacity was 20 Bv, and about 2,400 ml of secondary ion exchange purification sample could get The sample that went through the process was named 'Ion Purification of Enzyme Decomposition Product 4', and various physical properties were analyzed.
제조예 5.Preparation 5.
전술한 바와 같이 사탕수수 바가스(인도네시아산)을 원료로 사용하고 바이오매스 추출액 제조 과정을 총 4회 반복하여 바이오매스 추출액 약 16L를 제조하였다. 이후, 사탕수수 바가스 유래 바이오매스 추출액에 총 당류 중량 대비 4%(w/w)에 해당하는 양의 활성탄을 투입하고 70℃의 온도에서 1 hr 동안 교반하여 탈색 공정을 수행하였다. 탈색 공정 종류 후 해당 시료를 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 여과하였다. 이후, 탈색 및 여과된 사탕수수 바가스 유래 바이오매스 추출액을 총 1단의 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 100㎖에 통과시켜 1차 이온교환 정제 공정을 실시하고 시료의 pH를 5.0~5.5로 조정하였다. 구체적으로 이온교환수지에 시료를 7.5 ㎖/min의 속도로 투입하였고, 분획 수집기(Fraction collector)를 이용하여 5분 간격으로 정제된 시료를 분류하였다. 이온교환수지에 의해 정제된 분획별 시료의 혼합시, 혼합액의 pH가 설정 범위에 적합하더라도 전도도가 50 ㎲ 이상인 경우 또는 혼합액의 전도도가 50 ㎲ 이하이더라도 pH가 설정 범위외가 되면 시료의 혼합을 중단하였다. 1차 이온교환 정제 공정에 의해 pH가 조절된 시료를 '바이오매스 추출액 전처리 시료 제조5'로 명명하고, HPLC 분석을 통해 추출액 내 자일란(Xylan) 함량 및 기본 물성 등을 분석하였다. 상기 '바이오매스 추출액 전처리 시료 제조5'의 pH를 제어하기 위해 이온교환 정제 공정을 6회 반복한 결과 이온교환 정제 용량의 평균 값은 22.6 Bv 이었고, 약 13.6L의 pH가 조절된 시료를 얻을 수 있었다. 또한, 이온교환수지 통과 후 바이오매스 추출액 내에 존재하는 이온성 물질 교환에 의한 물 생성 및 이온교환수지 충진액에 의한 부피 변화로 인해 '바이오매스 추출액 전처리 시료 제조5'의 당 농도는 변화하였으나, 당 조성은 크게 변화하지 않았다.As described above, about 16 L of biomass extract was prepared by using sugarcane bagasse (from Indonesia) as a raw material and repeating the biomass extract preparation process a total of 4 times. Thereafter, activated carbon in an amount corresponding to 4% (w/w) of the total sugar weight was added to the biomass extract derived from sugar cane bagasse, and the decolorization process was performed by stirring at a temperature of 70° C. for 1 hr. After the type of decolorization process, the sample was filtered using a filter paper having a pore size of 1 μm. Thereafter, the decolorized and filtered sugarcane bagasse-derived biomass extract is passed through 100 ml of a total of one stage of mixed-phase ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) for primary ion exchange purification. The process was carried out and the pH of the sample was adjusted to 5.0-5.5. Specifically, the sample was put into the ion exchange resin at a rate of 7.5 ㎖ / min, using a fraction collector (fraction collector) to classify the purified sample at intervals of 5 minutes. When mixing samples for each fraction purified by ion exchange resin, even if the pH of the mixed solution is within the set range, if the conductivity is 50 μs or more, or if the pH of the mixed solution is 50 μs or less, the mixing of the sample is stopped. . The sample whose pH was adjusted by the primary ion exchange purification process was named 'biomass extract pretreatment sample preparation 5', and the xylan content and basic physical properties in the extract were analyzed through HPLC analysis. As a result of repeating the ion exchange purification process 6 times to control the pH of the 'biomass extract pretreatment sample preparation 5', the average value of the ion exchange purification capacity was 22.6 Bv, and a sample with a pH of about 13.6 L could be obtained. there was. In addition, the sugar concentration of 'biomass extract pretreatment sample preparation 5' was changed due to water generation by the exchange of ionic substances present in the biomass extract after passing through the ion exchange resin and the volume change by the ion exchange resin filling solution. The composition did not change significantly.
이후, 자일로올리고당 중 기능성이 가장 뛰어나다고 알려진 DP 2~6의 자일로올리고당 함량을 증가시키기 위해 1차 이온교환 정제 공정에 의해 pH가 조절된 바이오매스 추출액에 혼합 효소 조성물을 180 unit/g Xylan의 양만큼 투입하고, 50℃의 온도에서 24 hr 동안 효소 가수분해 반응을 실시 하였다. 효소 가수분해 산물 용액을 95℃의 온도 조건하에서 30분 동안 가열하여 잔류 효소를 불활성화시킨 후, 50℃로 냉각하고 1㎛ 공경(Pore size)의 필터페이퍼를 이용하여 시료를 여과하였으며, 여과 과정중의 작업성은 필터페이퍼의 교체 주기로 판단하였다. 해당 공정을 거친 시료를 '효소분해 산물 제조5'로 명명하고, XOS DP 조성, 여과 공정 작업성, 기본 물성 등을 분석하였다.Afterwards, 180 unit/g Xylan of the mixed enzyme composition was added to the biomass extract whose pH was adjusted by the primary ion exchange purification process in order to increase the xylooligosaccharide content of DP 2-6, which is known to have the best functionality among xylooligosaccharides. The amount of was added, and the enzymatic hydrolysis reaction was carried out at a temperature of 50 °C for 24 hr. The enzyme hydrolysis product solution was heated for 30 minutes under a temperature condition of 95°C to inactivate the residual enzyme, then cooled to 50°C, and the sample was filtered using a filter paper having a 1㎛ pore size, and the filtration process The workability was judged by the replacement cycle of filter paper. The sample subjected to the process was named 'Production of Enzyme Decomposition 5', and XOS DP composition, filtration process workability, basic physical properties, etc. were analyzed.
이후, 감압농축기를 이용하여 여과된 효소 가수분해 산물 용액을 약 25 브릭스(Brix)의 당 농도가 될 때까지 농축하고, 1단 양이온교환수지 25㎖, 2단 음이온교환수지 25㎖ 및 3단 혼상 이온교환수지(양이온교환수지 대 음이온교환수지의 혼합 부피비는 1:2임) 25㎖로 구성된 총 3단의 이온교환수지(이온교환수지 총량 75㎖)에 효소 가수분해 산물 농축액을 통과시켜 2차 이온교환 정제 공정을 실시하였고, 이를 통해 이온성 물질 및 기타 불순물을 제거하였고, 전도도 50 ㎲ 이상의 분획(fraction)은 규격외로 관리하였다. 2차 이온교환 정제 공정 실시 결과, 이온교환 정제 용량이 20 Bv인 경우에도 정제된 시료의 전도도가 50 ㎲ 이하로 안정적인 이온교환 정제가 유지되는 것을 확인하였고, 약 2,400㎖의 2차 이온교환 정제 시료를 얻을 수 있었다. 해당 공정을 거친 시료를 '효소분해 산물 이온정제 제조5'로 명명하고, 다양한 물성을 분석하였다.Thereafter, the filtered enzyme hydrolysis product solution was concentrated to a sugar concentration of about 25 Brix using a reduced pressure concentrator, and 25 ml of a first-stage cation exchange resin, 25 ml of a second-stage anion exchange resin, and a three-stage mixed phase The enzymatic hydrolysis product concentrate is passed through a total of 3 stages of ion exchange resin (total amount of ion exchange resin: 75 ml) consisting of 25 ml of ion exchange resin (the mixing volume ratio of cation exchange resin to anion exchange resin is 1:2) to make the second An ion exchange purification process was performed, through which ionic substances and other impurities were removed, and a fraction with a conductivity of 50 μs or more was managed out of specification. As a result of the secondary ion exchange purification process, it was confirmed that stable ion exchange purification was maintained with a conductivity of 50 μs or less of the purified sample even when the ion exchange purification capacity was 20 Bv, and about 2,400 ml of secondary ion exchange purification sample could get The sample that went through the process was named 'Ion purification of enzyme decomposition product 5', and various physical properties were analyzed.
상기 비교제조예 1 내지 4 및 제조예 1 내지 5의 자일로올리고당 제조방법에서 사용한 단위공정(Unit process)의 조합을 하기 표 3에 정리하였다. 하기 표 3에 기재된 단위공정은 왼쪽에서 오른쪽으로 순차적으로 진행된다.The combinations of unit processes used in the xylo-oligosaccharide production methods of Comparative Preparation Examples 1 to 4 and Preparation Examples 1 to 5 are summarized in Table 3 below. The unit processes described in Table 3 are sequentially performed from left to right.
구분division 바이오매스 원료biomass raw material 탈색 공정bleaching process pH 조절 공정pH control process 효소분해 공정enzymatic digestion process 탈색 공정bleaching process 막 여과 공정Membrane filtration process 농축 공정Concentration process 이온교환 정제 공정Ion exchange purification process
활성탄activated carbon 화학약품chemicals 이온교환 정제Ion exchange purification 활성탄activated carbon MFMF
비교제조예 1Comparative Preparation Example 1 코끼리풀elephant grass
비교제조예 3Comparative Preparation Example 3 코끼리풀elephant grass ○(NaOH)○ (NaOH)
비교제조예 3Comparative Preparation Example 3 코끼리풀elephant grass ○(CaCO 3)○(CaCO 3 )
비교제조예 4Comparative Preparation Example 4 코끼리풀elephant grass ○(NaOH)○ (NaOH)
제조예 1Preparation Example 1 코끼리풀elephant grass ○(다단)○ (multi-stage)
제조예 2Preparation 2 코끼리풀elephant grass ○(다단)○ (multi-stage)
제조예 3Preparation 3 코끼리풀elephant grass ○(혼상)○ (single)
제조예 4Preparation 4 옥수수 속대corn cob ○(혼상)○ (single)
제조예 5Preparation 5 사탕수수 바가스sugarcane bagasse ○(혼상)○ (single)
* MF(Micro-filtration, 정밀여과) : 약 0.025~20 ㎛의 공경을 가진 막(membrane)을 여과재로 사용하여 물질을 분리하는 여과방법* MF (Micro-filtration): A filtration method that separates substances using a membrane with a pore diameter of about 0.025-20 μm as a filter medium
4. 바이오매스 추출액으로부터 자일로올리고당의 제조하는 방법의 공정 단계별 작업성 및 물성 분석4. Process step-by-step workability and physical property analysis of a method for producing xylo-oligosaccharide from biomass extract
비교제조예 1 내지 4 및 제조예 1 내지 5의 자일로올리고당 제조방법을 수행하는 동안 서로 대응되는 공정 단계를 거친 시료에 대해 동일한 이름을 부여하였고, 단위공정의 작업성 및 시료의 다양한 물성을 분석하였다.While performing the xylo-oligosaccharide production methods of Comparative Preparation Examples 1 to 4 and Preparation Examples 1 to 5, the same name was given to the samples that passed the process steps corresponding to each other, and the workability of the unit process and various physical properties of the samples were analyzed. did.
(1) 바이오매스 추출액 전처리 시료(1) Biomass extract pretreatment sample
바이오매스 추출액 전처리 시료는 자일로올리고당 제조방법을 구성하는 표 3의 단위공정들 중 왼쪽으로부터 시작하여 탈색 공정 내지 pH 조절 공정을 거친 시료이다. 바이오매스 추출액 전처리 시료의 분석 결과는 하기 표 4 및 표 5에서 보이는 바와 같다. 하기 표 4는 바이오매스 추출액 전처리 시료의 일반 물성 및 작업성을 나타낸 것이다. 또한, 하기 표 5는 바이오매스 추출액 전처리 시료의 당 조성을 나타낸 것이다.The biomass extract pretreatment sample is a sample that has undergone a decolorization process or a pH adjustment process starting from the left among the unit processes in Table 3 constituting the xylo-oligosaccharide manufacturing method. The analysis results of the biomass extract pretreatment sample are shown in Tables 4 and 5 below. Table 4 below shows the general physical properties and workability of the biomass extract pretreatment sample. In addition, Table 5 below shows the sugar composition of the biomass extract pretreatment sample.
바이오매스 추출액 전처리 시료 구분Biomass extract pretreatment sample classification pHpH 전도도(㎲)Conductivity (㎲) Phenolics(g/㎏)Phenolics (g/kg) By-product(g/L)By-product (g/L) 당 농도(g/L)Sugar concentration (g/L) 이온교환 정제 용량(Bv)Ion exchange purification capacity (Bv)
비교1Comparison 1 3.53.5 11171117 2.02.0 4.54.5 11.211.2
비교2Comparison 2 5.25.2 49704970 2.02.0 4.44.4 11.211.2
비교3Comparison 3 5.25.2 44604460 2.02.0 4.44.4 11.211.2
비교4Comparison 4 5.25.2 51915191 1.41.4 4.44.4 10.610.6
제조1Manufacturing 1 5.15.1 1414 0.00.0 0.50.5 6.46.4 13.413.4
제조2Manufacturing 2 5.35.3 2626 0.00.0 0.50.5 6.16.1 20.020.0
제조3Manufacturing 3 5.25.2 2626 0.60.6 2.12.1 9.19.1 21.221.2
제조4Manufacturing 4 5.25.2 1313 0.20.2 0.60.6 8.78.7 20.320.3
제조5Manufacturing 5 5.35.3 1010 0.20.2 0.40.4 8.08.0 22.622.6
* 상기 제조1 내지 제조5에서의 당 농도 감소는 pH 조절을 위해 도입한 이온교환 정제 공정의 희석 효과에 의한 것임* The decrease in sugar concentration in Preparations 1 to 5 is due to the dilution effect of the ion exchange purification process introduced for pH control.
바이오매스 추출액 전처리 시료 구분Biomass extract pretreatment sample classification 당 조성(wt %)Sugar composition (wt %) XOS DP 조성(wt%)XOS DP composition (wt%)
GlucoseGlucose XyloseXylose ArabinoseArabinose COSCOS XOSXOS AOSAOS 2~62-6 6<6<
비교1Comparison 1 1.81.8 17.017.0 5.45.4 5.45.4 67.967.9 2.52.5 69.469.4 30.630.6
비교2Comparison 2 1.81.8 17.117.1 5.55.5 5.45.4 67.867.8 2.42.4 69.369.3 30.730.7
비교3Comparison 3 1.91.9 17.117.1 5.55.5 5.35.3 67.867.8 2.42.4 69.369.3 30.730.7
비교4Comparison 4 1.91.9 16.016.0 5.85.8 3.83.8 70.070.0 2.52.5 69.869.8 30.230.2
제조1Manufacturing 1 1.01.0 17.217.2 5.15.1 6.06.0 67.767.7 3.03.0 69.469.4 30.630.6
제조2Manufacturing 2 0.90.9 17.217.2 5.05.0 6.16.1 67.867.8 3.03.0 69.969.9 30.130.1
제조3Manufacturing 3 1.11.1 17.017.0 4.94.9 6.16.1 67.867.8 3.13.1 69.869.8 30.230.2
제조4Manufacturing 4 1.21.2 5.55.5 3.43.4 3.03.0 82.482.4 4.64.6 49.549.5 50.550.5
제조5Manufacturing 5 0.60.6 11.111.1 1.31.3 2.32.3 82.682.6 2.12.1 46.846.8 53.253.2
(2) 효소분해 산물 시료(2) Enzyme degradation product sample
효소분해 산물 시료는 바이오매스 추출액 전처리 시료를 자일로올리고당 제조방법을 구성하는 표 3의 단위공정들 효소분해 공정 내지 막 여과 공정으로 처리한 시료이다. 효소분해 산물 시료의 분석 결과는 하기 표 6 및 표 7에서 보이는 바와 같다. 하기 표 6은 효소분해 산물 시료의 일반 물성 및 작업성을 나타낸 것이다. 또한, 하기 표 7은 효소분해 산물 시료의 당 조성을 나타낸 것이다.The enzymatic degradation product sample is a sample obtained by treating a biomass extract pre-treatment sample by the unit processes of Table 3 constituting the xylo-oligosaccharide manufacturing method, enzymatic degradation process or membrane filtration process. The analysis results of the enzymatic degradation product samples are shown in Tables 6 and 7 below. Table 6 below shows the general physical properties and workability of the enzyme degradation product sample. In addition, Table 7 below shows the sugar composition of the enzyme digestion product sample.
효소분해 산물 시료 구분Enzyme digestion product sample classification pHpH 전도도(㎲)Conductivity (㎲) Phenolics(g/㎏)Phenolics (g/kg) By-product(g/L)By-product (g/L) 당 농도(g/L)Sugar concentration (g/L) 1㎛ 필터페이퍼 교체 주기(회)1㎛ filter paper replacement cycle (times)
비교1Comparison 1 3.43.4 12701270 2.02.0 4.54.5 11.211.2 33
비교2Comparison 2 5.15.1 51305130 2.02.0 4.44.4 11.211.2 66
비교3Comparison 3 5.05.0 45834583 2.02.0 4.44.4 11.211.2 66
비교4Comparison 4 5.15.1 53255325 1.41.4 4.44.4 10.610.6 44
제조1Manufacturing 1 5.05.0 126126 0.00.0 0.50.5 6.46.4 00
제조2Manufacturing 2 5.25.2 151151 0.00.0 0.50.5 6.16.1 00
제조3Manufacturing 3 5.05.0 153153 0.60.6 2.12.1 9.19.1 00
제조4Manufacturing 4 5.05.0 146146 0.20.2 0.60.6 8.78.7 00
제조5Manufacturing 5 5.25.2 134134 0.20.2 0.40.4 8.08.0 00
* 1㎛ 필터페이퍼 교체 주기를 통해 제조1 내지 제조5에서 여과 작업성이 크게 향상된 것을 확인할 수 있음* Through the 1㎛ filter paper replacement cycle, it can be seen that the filtration workability is greatly improved in Preparations 1 to 5
효소분해 산물 시료 구분Enzyme digestion product sample classification 당 조성(wt %)Sugar composition (wt %) XOS DP 조성(wt%)XOS DP composition (wt%)
GlucoseGlucose XyloseXylose ArabinoseArabinose COSCOS XOSXOS AOSAOS 2~62-6 6<6<
비교1Comparison 1 2.02.0 36.936.9 5.25.2 5.25.2 48.948.9 1.81.8 74.174.1 25.925.9
비교2Comparison 2 2.92.9 36.836.8 5.15.1 4.34.3 49.249.2 1.71.7 94.294.2 5.85.8
비교3Comparison 3 3.03.0 37.137.1 5.25.2 4.24.2 49.049.0 1.51.5 94.794.7 5.35.3
비교4Comparison 4 2.72.7 36.336.3 5.45.4 3.03.0 50.850.8 1.81.8 94.594.5 5.55.5
제조1Manufacturing 1 2.32.3 36.936.9 5.15.1 4.74.7 48.948.9 2.12.1 96.796.7 3.33.3
제조2Manufacturing 2 2.22.2 36.736.7 4.84.8 4.94.9 49.349.3 2.12.1 94.394.3 5.75.7
제조3Manufacturing 3 2.42.4 36.736.7 4.74.7 4.84.8 49.249.2 2.22.2 95.395.3 4.74.7
제조4Manufacturing 4 3.53.5 28.928.9 3.23.2 0.70.7 60.460.4 3.33.3 85.085.0 15.015.0
제조5Manufacturing 5 2.32.3 34.434.4 1.41.4 0.60.6 59.859.8 1.51.5 88.388.3 11.711.7
(3) 효소분해 산물 이온정제 시료(3) Enzyme decomposition product ion purified sample
효소분해 산물 이온정제 시료는 효소분해 산물 시료를 자일로올리고당 제조방법을 구성하는 표 3의 단위공정들 중 농축 공정 내지 마지막 공정인 이온교환 정제 공정으로 처리한 시료이다. 효소분해 산물 이온정제 시료의 분석 결과는 하기 표 8 및 표 9에서 보이는 바와 같다. 하기 표 8은 효소분해 산물 이온정제 시료의 일반 물성 및 작업성을 나타낸 것이다. 또한, 하기 표 9는 효소분해 산물 이온정제 시료의 당 조성을 나타낸 것이다.The enzymatic degradation product ion purification sample is a sample obtained by processing the enzyme degradation product sample by the ion exchange purification process, which is the concentration process or the last process among the unit processes of Table 3 constituting the xylo-oligosaccharide manufacturing method. The analysis results of the enzyme-decomposed product ion purified sample are shown in Tables 8 and 9 below. Table 8 below shows the general physical properties and workability of the ion purification sample of the enzymatic degradation product. In addition, Table 9 below shows the sugar composition of the enzyme-decomposed product ion-purified sample.
효소분해 산물 이온정제 시료 구분Classification of enzymatic degradation products ion purification samples pHpH 전도도(㎲)Conductivity (㎲) Phenolics(g/㎏)Phenolics (g/kg) By-product(g/L)By-product (g/L) 당 농도(g/L)Sugar concentration (g/L) 이온교환 정제 용량(Bv)Ion exchange purification capacity (Bv)
비교1Comparison 1 4.44.4 1414 0.10.1 0.60.6 6.86.8 7.97.9
비교2Comparison 2 5.55.5 2828 0.060.06 0.40.4 6.86.8 5.45.4
비교3Comparison 3 5.35.3 2626 0.070.07 0.50.5 6.86.8 5.65.6
비교4Comparison 4 5.65.6 3131 0.00.0 0.40.4 6.46.4 6.76.7
제조1Manufacturing 1 5.45.4 66 0.00.0 0.00.0 15.115.1 20<20<
제조2Manufacturing 2 5.65.6 55 0.00.0 0.00.0 15.015.0 20<20<
제조3Manufacturing 3 5.45.4 66 0.00.0 0.00.0 15.115.1 20<20<
제조4Manufacturing 4 5.45.4 44 0.00.0 0.00.0 15.015.0 20<20<
제조5Manufacturing 5 5.65.6 66 0.00.0 0.00.0 15.015.0 20<20<
* 제조1 내지 제조5는 비교1 내지 비교4에 비해 동일량의 효소분해 산물을 이온교환 정제 공정으로 처리시 이온교환수지 재생 횟수가 약 1/5 내지 1/6 수준으로 감소되고, 동일량의 자일로올리고당을 생산하기 위한 전체 제조 공정을 기준으로 비교하여도 이온교환수지 재생 횟수가 약 1/3 수준으로 감소하기 때문에 전체 이온교환 정제 공정의 효율을 크게 개선시킬 수 있음* In Preparations 1 to 5, the number of regeneration of the ion exchange resin is reduced to about 1/5 to 1/6 level when the same amount of the enzyme degradation product is treated with the ion exchange purification process compared to Comparative 1 to Comparative 4, and the same amount of Even when compared with the entire manufacturing process for producing xylooligosaccharide, the number of regenerations of the ion exchange resin is reduced to about 1/3, so the efficiency of the entire ion exchange purification process can be greatly improved.
효소분해 산물 이온정제 시료 구분Classification of enzymatic degradation products ion purification samples 당 조성(wt %)Sugar composition (wt %) XOS DP 조성(wt%)XOS DP composition (wt%)
GlucoseGlucose XyloseXylose ArabinoseArabinose COSCOS XOSXOS AOSAOS 2~62-6 6<6<
비교1Comparison 1 2.22.2 36.236.2 4.74.7 5.75.7 49.549.5 1.71.7 74.074.0 26.026.0
비교2Comparison 2 2.92.9 35.835.8 4.64.6 4.74.7 50.350.3 1.61.6 94.394.3 5.75.7
비교3Comparison 3 3.33.3 36.436.4 4.34.3 4.64.6 50.050.0 1.51.5 94.994.9 5.15.1
비교4Comparison 4 3.03.0 35.635.6 5.15.1 3.33.3 51.351.3 1.71.7 94.694.6 5.45.4
제조1Manufacturing 1 2.52.5 35.835.8 4.84.8 5.25.2 49.749.7 2.02.0 96.896.8 3.23.2
제조2Manufacturing 2 2.42.4 35.435.4 4.54.5 5.45.4 50.350.3 2.02.0 94.594.5 5.55.5
제조3Manufacturing 3 2.02.0 36.036.0 4.44.4 5.35.3 50.250.2 2.12.1 95.195.1 4.94.9
제조4Manufacturing 4 3.93.9 28.328.3 2.72.7 0.80.8 61.361.3 3.13.1 85.485.4 14.614.6
제조5Manufacturing 5 2.52.5 33.533.5 1.31.3 0.70.7 60.760.7 1.31.3 88.688.6 11.411.4
이상에서와 같이 본 발명을 상기의 실시예를 통해 설명하였지만 본 발명이 반드시 여기에만 한정되는 것은 아니며 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 변형실시가 가능함은 물론이다. 따라서, 본 발명의 보호범위는 본 발명에 첨부된 특허청구의 범위에 속하는 모든 실시 형태를 포함하는 것으로 해석되어야 한다.As described above, the present invention has been described through the above embodiments, but the present invention is not necessarily limited thereto, and various modifications can be made without departing from the scope and spirit of the present invention. Accordingly, the protection scope of the present invention should be construed to include all embodiments falling within the scope of the claims appended hereto.

Claims (8)

  1. (a) 헤미셀룰로스가 함유된 바이오매스(Biomass)와 물(Water)의 혼합물로 이루어진 바이오매스 슬러리를 150~200℃의 온도 조건으로 열처리한 후 고/액 분리하여 바이오매스 추출액을 수득하는 단계;(a) heat-treating a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200° C., followed by solid/liquid separation to obtain a biomass extract;
    (b) 상기 바이오매스 추출액을 이온교환수지에 통과시켜 1차 이온교환 정제를 실시하고 pH가 4.8~6.5의 범위로 조정된 바이오매스 추출액을 수득하는 단계;(b) passing the biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5;
    (c) 상기 pH가 조정된 바이오매스 추출액에 자일란을 분해할 수 있는 효소를 첨가하고 효소 가수분해 반응을 실시한 후 여과하여 효소 가수분해 산물 용액을 수득하는 단계;(c) adding an enzyme capable of decomposing xylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution;
    (d) 상기 효소 가수분해 산물 용액을 농축하여 효소 가수분해 산물 농축액을 수득하는 단계; 및(d) concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and
    (e) 상기 효소 가수분해 산물 농축액을 이온교환수지에 통과시켜 2차 이온교환 정제를 실시하고 전도도가 50 ㎲ 이하인 자일로올리고당 함유 정제 용액을 수득하는 단계를 포함하는 오탄당 기반 올리고당의 제조방법.(e) passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary ion exchange purification, and to obtain a purified solution containing xylooligosaccharide having a conductivity of 50 μs or less. A method for producing a pentose-based oligosaccharide.
  2. 제1항에 있어서, 상기 (b) 단계의 이온교환수지는 양이온교환수지 및 음이온교환수지를 포함하여 구성되는 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.The method of claim 1, wherein the ion exchange resin in step (b) comprises a cation exchange resin and an anion exchange resin.
  3. 제1항에 있어서, 상기 (c) 단계의 자일란을 분해할 수 있는 효소는 자일라나제(Xylanase), 자일로시다제(Xylosidase) 또는 아라비노푸라노시다제(Arabinofuranosidase)에서 선택되는 1종 이상으로 구성되는 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.The method according to claim 1, wherein the enzyme capable of degrading xylan in step (c) is at least one selected from xylanase, xylosidase, or arabinofuranosidase. A method for producing a pentose-based oligosaccharide, characterized in that it consists of.
  4. 제3항에 있어서, 상기 자일란을 분해할 수 있는 효소는 자일라나제(Xylanase), 자일로시다제(Xylosidase) 및 아라비노푸라노시다제(Arabinofuranosidase)의 혼합 효소 조성물인 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.According to claim 3, wherein the enzyme capable of decomposing xylan is pentose-based, characterized in that it is a mixed enzyme composition of xylanase, xylosidase, and arabinofuranosidase. Method for producing oligosaccharides.
  5. 제1항에 있어서, 상기 (d) 단계의 효소 가수분해 산물 농축액은 당 농도가 20~35 브릭스(Brix)인 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.The method according to claim 1, wherein the concentration of the enzymatic hydrolysis product of step (d) has a sugar concentration of 20 to 35 Brix.
  6. 제1항에 있어서, 상기 (e) 단계의 이온교환수지는 양이온교환수지 및 음이온교환수지를 포함하여 구성되는 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.The method of claim 1, wherein the ion exchange resin in step (e) comprises a cation exchange resin and an anion exchange resin.
  7. 제1항 내지 제6항 중 어느 한 항에 있어서,7. The method according to any one of claims 1 to 6,
    (f) 자일로올리고당 함유 정제 용액을 크로마토그래피로 분리하여 자일로올리고당을 수득하는 단계를 더 포함하는 것을 특징으로 하는 오탄당 기반 올리고당의 제조방법.(f) separating the xylo-oligosaccharide-containing purified solution by chromatography to obtain a xylo-oligosaccharide.
  8. (a') 헤미셀룰로스가 함유된 바이오매스(Biomass)와 물(Water)의 혼합물로 이루어진 바이오매스 슬러리를 150~200℃의 온도 조건으로 열처리한 후 고/액 분리하여 바이오매스 추출액을 수득하는 단계;(a') heat-treating a biomass slurry consisting of a mixture of biomass and water containing hemicellulose at a temperature of 150 to 200° C., followed by solid/liquid separation to obtain a biomass extract ;
    (b1') 상기 바이오매스 추출액에 활성탄을 첨가하고 탈색 반응을 실시한 후 고/액 분리하여 탈색된 바이오매스 추출액을 수득하는 단계;(b1') adding activated carbon to the biomass extract and performing a decolorization reaction, followed by solid/liquid separation to obtain a decolorized biomass extract;
    (b2') 상기 탈색된 바이오매스 추출액을 이온교환수지에 통과시켜 1차 이온교환 정제를 실시하고 pH가 4.8~6.5의 범위로 조정된 바이오매스 추출액을 수득하는 단계;(b2') passing the decolorized biomass extract through an ion exchange resin to perform primary ion exchange purification to obtain a biomass extract whose pH is adjusted in the range of 4.8 to 6.5;
    ( c') 상기 pH가 조정된 바이오매스 추출액에 자일란 또는 아라비노자일란을 분해할 수 있는 효소를 첨가하고 효소 가수분해 반응을 실시한 후 여과하여 효소 가수분해 산물 용액을 수득하는 단계;(c') adding an enzyme capable of decomposing xylan or arabinoxylan to the pH-adjusted biomass extract, performing an enzymatic hydrolysis reaction, and then filtering to obtain an enzyme hydrolysis product solution;
    (d') 상기 효소 가수분해 산물 용액을 농축하여 효소 가수분해 산물 농축액을 수득하는 단계; 및(d') concentrating the enzyme hydrolysis product solution to obtain an enzyme hydrolysis product concentrate; and
    (e') 상기 효소 가수분해 산물 농축액을 이온교환수지에 통과시켜 2차 이온교환 정제를 실시하고 전도도가 50 ㎲ 이하인 자일로올리고당 함유 정제 용액을 수득하는 단계를 포함하는 오탄당 기반 올리고당의 제조방법.(e') passing the enzymatic hydrolysis product concentrate through an ion exchange resin to perform secondary ion exchange purification, and to obtain a purified solution containing xylooligosaccharides having a conductivity of 50 μs or less.
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KR20040038305A (en) * 2002-10-31 2004-05-08 대한제당 주식회사 Process for producing xylooligosaccharides
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