WO2021121254A1 - Fixed-site container inspection system - Google Patents

Fixed-site container inspection system Download PDF

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Publication number
WO2021121254A1
WO2021121254A1 PCT/CN2020/136735 CN2020136735W WO2021121254A1 WO 2021121254 A1 WO2021121254 A1 WO 2021121254A1 CN 2020136735 W CN2020136735 W CN 2020136735W WO 2021121254 A1 WO2021121254 A1 WO 2021121254A1
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unit
container
processing unit
human
computer interaction
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PCT/CN2020/136735
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French (fr)
Chinese (zh)
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池浩塬
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上海撬动网络科技有限公司
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Publication of WO2021121254A1 publication Critical patent/WO2021121254A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/083Shipping
    • G06Q10/0832Special goods or special handling procedures, e.g. handling of hazardous or fragile goods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/20Image preprocessing
    • G06V10/26Segmentation of patterns in the image field; Cutting or merging of image elements to establish the pattern region, e.g. clustering-based techniques; Detection of occlusion
    • G06V10/267Segmentation of patterns in the image field; Cutting or merging of image elements to establish the pattern region, e.g. clustering-based techniques; Detection of occlusion by performing operations on regions, e.g. growing, shrinking or watersheds
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V20/00Scenes; Scene-specific elements
    • G06V20/10Terrestrial scenes
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/45Cameras or camera modules comprising electronic image sensors; Control thereof for generating image signals from two or more image sensors being of different type or operating in different modes, e.g. with a CMOS sensor for moving images in combination with a charge-coupled device [CCD] for still images

Definitions

  • This application belongs to the field of electronic technology applications, for example, it relates to a fixed scene container inspection system.
  • the present application provides a fixed scene container inspection system. By using the system, automatic inspection of containers can be realized without manual operation.
  • a fixed scene container inspection system which includes a collection card position collection unit, an image collection and processing unit, a terminal processing unit, a data transmission unit and a human-computer interaction unit.
  • FIG. 1 is a schematic diagram of the system structure of a fixed scene container inspection system provided by an embodiment
  • FIG. 2 is a schematic diagram of the use process of the fixed scene container inspection system provided by an embodiment
  • Fig. 3 is a scene implementation diagram of a fixed scene container inspection system provided by an embodiment.
  • the fixed scene container inspection system disclosed in this embodiment includes a collection card position collection unit 10, an image collection and processing unit 20, a terminal processing unit 30, a data transmission unit 40, and a human-computer interaction unit 50;
  • the location acquisition unit 10 is set to control the entrance and exit of the truck;
  • the human-computer interaction unit 50 is set to control image acquisition, and the Equipment Interchange Receipt (EIR) information display, instructs the driver to open the door, display the information of the container, and display the final The inspection results.
  • EIR Equipment Interchange Receipt
  • the image acquisition and processing unit 20 is configured to collect the box image and transmit the box image to the terminal processing unit 30; the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit, and the sub-view image segmentation unit is set according to different
  • the container image is divided into multiple parts of the container, and the sub-component image inspection unit is set to perform defect detection and inspection on the segmented parts.
  • the inspection result of the box image is first associated with the container information, and then the data is passed
  • the transmission unit 40 sends to the server; the data transmission unit 40 receives the container inspection result sent by the server, and displays the container inspection result through the human-computer interaction unit 50.
  • the truck position collection unit 10 is configured to control the up and down of the parking rod to control the in and out of the truck.
  • the human-computer interaction unit 50 is configured to display EIR information, control the image acquisition processing unit 20 to acquire images, receive feedback information processed by the terminal to instruct the driver to open the box door, and obtain the final box inspection information.
  • the image acquisition and processing unit 20 is configured to collect the box image and transmit the box image to the terminal processing unit 30; the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit.
  • the sub-view image segmentation unit is based on different boxes.
  • the container image is segmented into multiple parts of the container, and the sub-component image inspection unit performs defect detection and inspection on the segmented parts; the container image inspection result is associated with the container information, and then the container is transmitted through the data transmission unit 40
  • the information is sent to the server; the container inspection result sent by the server is received through the data transmission unit 40, and the container inspection result is displayed by the human-computer interaction unit 50.
  • the container information includes container type and container number.
  • the collection card position collection unit 10 includes a ground sensing coil A and a ground sensing coil B arranged at the start position and the end position of the lane, and a vehicle detector connected to the ground sensing coil A and the ground sensing coil B And two pairs of infrared radio switches arranged in sequence along the advancing direction of the lane, the ground sensing coil A and the ground sensing coil B are connected through the vehicle detector and the parking rod controller, and when the truck enters the lane or leaves the lane In this case, the ground sensing coil A or the ground sensing coil B generates a trigger signal and transmits it to the vehicle inspector, and the vehicle inspector transmits the trigger signal to the parking rod controller so that the The parking rod controller controls the up and down of the parking rod.
  • the pickup position collection unit 10 includes ground induction coils A and B arranged at the start and end positions of the lane, a vehicle detector connected to the inductance coil, and two pairs of infrared through-beam switches arranged in sequence along the advancing direction of the lane,
  • the ground-sensing coil of the lane is connected to the parking rod controller through the car detector.
  • the ground-sensing coil When the truck enters the lane or leaves the lane, the ground-sensing coil generates a trigger signal and transmits it to the car detector, and the car detector transmits the signal to the parking rod controller. To control the ups and downs of the parking rod.
  • the image acquisition and processing unit 20 includes an image acquisition and processing server, an image acquisition device, and an image acquisition auxiliary device;
  • the image acquisition and processing server is connected to the human-computer interaction unit 50 through a network cable, and the image acquisition and processing server is configured to accept a shooting instruction sent by the human-computer interaction unit 50 and control the image acquisition and processing unit to shoot, And transmitting the shooting information to the terminal processing unit 30 through the data transmission unit, and the terminal processing unit 30 is set as an inspection container;
  • the image acquisition device is a high-definition camera, which is deployed on the gantry and parking pole, and is configured to receive control instructions from the image acquisition and processing server and to acquire images of all angles of the container;
  • the image capture auxiliary device is a device for assisting the image capture device to capture images in a dark environment
  • the image capture auxiliary device includes a light supplement device, wherein the light supplement device includes a flash, and the dark environment Including bad weather.
  • the human-computer interaction unit 50 includes a two-dimensional code interaction machine, the human-computer interaction unit 50 is connected to the image acquisition and processing unit, the human-computer interaction unit 50 issues control instructions, and the human-computer interaction unit 50 passes
  • the data transmission unit 40 is connected to a terminal server, and the human-computer interaction unit 50 is configured to obtain necessary information.
  • the EIR information of the equipment handover list of the container is displayed for the driver's Enter the site to confirm, so that the driver can change the information through the switch or mobile phone;
  • the two-dimensional code interactive machine is also set to interact with the driver after receiving the successful information of the container exterior photograph collection of the image acquisition device to instruct the driver to open the box door;
  • the two-dimensional code interactive machine is also set to receive the final inspection information of the container of the processing terminal, and set to display defect information and display payment information.
  • the human-computer interaction unit 50 is further configured to display a container in-position signal.
  • the image collection and processing unit 20 is further configured to collect container information and transmit the container information to the terminal processing unit 30.
  • the image acquisition and processing unit 20 is a container inspection camera device installed at a fixed site.
  • the box image collected by the image acquisition processing unit 20 includes multiple multi-angle box exterior images and box interior images.
  • the image acquisition and processing unit 20 is configured to acquire a box image, and the box image includes a plurality of multi-angle box exterior images and box interior images.
  • the terminal processing unit 30 is configured to control the human-computer interaction unit 50 to instruct the driver to open the container door.
  • the terminal processing unit 30 is further configured to control the human-computer interaction unit 50 to display EIR information.
  • the terminal processing unit 30 is further configured to control the human-computer interaction unit 50 to display the case inspection result.
  • the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit.
  • the sub-view image segmentation unit divides a plurality of components of the container according to different container images, and the sub-component image inspection unit compares Perform defect detection and inspection on the multiple parts that are separated; if the integrity of the box can be recognized, the recognition result is displayed through the human-computer interaction unit 50, and the recognition result is sent to the server through the data transmission unit 40; if If the integrity of the box body cannot be recognized, the box body image is sent to the server through the data transmission unit 40.
  • the terminal processing unit 30 is further configured to recognize container information, display the recognition result through the human-computer interaction unit 50, and send the recognition result to the server through the data transmission unit 40.
  • the terminal processing unit 30 After the terminal processing unit 30 receives the container inspection result sent by the server, if the container inspection result is qualified, the payment procedure is initiated.
  • the terminal processing unit 30 is further configured to recognize container information, display the recognition result through the human-computer interaction unit 50, and send the recognition result to the server through the data transmission unit 40.
  • the human-computer interaction unit 50 is composed of a touch screen, or a display screen and buttons.
  • the man-machine interaction unit 50 is also configured to display a container in-position signal.
  • the present application can effectively improve the inspection efficiency of the container, and the fully automatic inspection of the container can be realized without manual operation.
  • Image acquisition and processing unit 20 includes an image acquisition and processing server, an image acquisition device, and an image acquisition auxiliary device.
  • the image acquisition unit is a container inspection camera installed in a fixed site, including front camera-left, front camera-right, rear camera-left, rear camera-right, front camera, top camera, and bottom camera.
  • the camera obtains the front side photos of the cabinet-left, front side photos-right, back side photos-left, back side photos-right, door photos (outside), interior photos, top photos, bottom photos, and interior photos
  • the body image is transmitted to the terminal processing unit 30.
  • the image acquisition auxiliary device includes but is not limited to a flashlight.
  • Terminal processing unit 30 As an example and not a limitation, it is composed of a storage medium and a processor.
  • the processor is set to execute a program on the storage medium, and the program on the storage medium performs the following operations:
  • the image preprocessing unit preprocesses the received box image, and the preprocessing includes algorithms such as image denoising and image enhancement.
  • the split-view image segmentation unit segments multiple parts of the container according to different box images.
  • the sub-component image inspection unit performs defect detection and inspection on the segmented multiple components.
  • the result of the box image inspection is correlated with container information such as box type and box number, and then sent to the server through the data transmission unit 40.
  • the data transmission unit 40 as an example and not a limitation, a Transmission Control Protocol/Internet Protocol (TCP/IP) protocol can be used to complete the data transmission between the container intelligent laboratory system and the server in a fixed scene.
  • TCP/IP Transmission Control Protocol/Internet Protocol
  • the human-computer interaction unit 50 as an example and not a limitation, it may be composed of a touch screen, or a display screen and buttons.
  • the user obtains the container in-position signal, EIR information and container inspection result by using the human-computer interaction unit 50.
  • the use process of the fixed scene container inspection system is as follows:
  • the driver scans the two-dimensional code of the human-computer interaction unit 50 to obtain EIR information, and make changes to the information.
  • the driver opens the container door according to the instructions of the human-computer interaction unit 50 of the system.
  • the system automatically collects cabinet images.
  • the system associates the cabinet image with the cabinet information and sends it to the server.
  • the server inspects the container body and sends the container inspection result to the fixed scene container inspection system. According to requirements, the server can also send the container inspection results to a third party for review, such as the freight party or shipping company.

Abstract

A fixed-site container inspection system comprises a container truck location acquisition unit (10), an image acquisition and processing unit (20), a terminal processing unit (30), a data transmission unit (40) and a man-machine interaction unit (50).

Description

固定场景集装箱验视系统Fixed scene container inspection system
本申请要求在2019年12月20日提交中国专利局、申请号为201911323007.6的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office with an application number of 201911323007.6 on December 20, 2019. The entire content of this application is incorporated into this application by reference.
技术领域Technical field
本申请属于电子技术应用领域,例如涉及一种固定场景集装箱验视系统。This application belongs to the field of electronic technology applications, for example, it relates to a fixed scene container inspection system.
背景技术Background technique
随着科学技术的进步和国家进出口贸易的增加,物流运输行业处于迅速发展和需求量提升的环境,对集装箱的运输量需求逐年增加,集装箱在海上运输起到重要的作用。固定场所比如堆场和货柜场等地区还是依靠验箱员对箱体进行人工验视,整个验视过程繁琐,验视时间较长,同时存在很高的安全隐患,效率低且流程繁琐,已经严重影响数字化和智能化时代下物流的流转效率。基于计算机视觉的技术已经空前成熟,如果能利用物联网和图像处理的技术手段对集卡车上的集装箱进行自动化处理,无需人工操作,可以实现集装箱的全自动检验。With the progress of science and technology and the increase of national import and export trade, the logistics and transportation industry is in an environment of rapid development and increasing demand. The demand for container transportation is increasing year by year. Containers play an important role in maritime transportation. Fixed places such as storage yards and container yards still rely on container inspectors to manually inspect the boxes. The entire inspection process is cumbersome, the inspection time is longer, and there are high security risks, low efficiency and cumbersome processes. Seriously affect the efficiency of logistics in the digital and intelligent era. The technology based on computer vision has been unprecedentedly mature. If the technology of the Internet of Things and image processing can be used to automate the processing of the containers on the trucks, without manual operation, the fully automatic inspection of the containers can be realized.
发明内容Summary of the invention
本申请提供一种固定场景集装箱验视系统,通过使用该系统,无需人工操作,即可实现集装箱的全自动检验。The present application provides a fixed scene container inspection system. By using the system, automatic inspection of containers can be realized without manual operation.
提供一种固定场景集装箱验视系统,包括集卡位置采集单元、图像采集处理单元、终端处理单元、数据传输单元和人机交互单元。A fixed scene container inspection system is provided, which includes a collection card position collection unit, an image collection and processing unit, a terminal processing unit, a data transmission unit and a human-computer interaction unit.
附图说明Description of the drawings
图1为一实施例所提供的固定场景集装箱验视系统的系统结构示意图;FIG. 1 is a schematic diagram of the system structure of a fixed scene container inspection system provided by an embodiment;
图2为一实施例所提供的固定场景集装箱验视系统的使用流程示意图;FIG. 2 is a schematic diagram of the use process of the fixed scene container inspection system provided by an embodiment;
图3为一实施例所提供的固定场景集装箱验视系统的场景实施图。Fig. 3 is a scene implementation diagram of a fixed scene container inspection system provided by an embodiment.
具体实施方式Detailed ways
下面结合附图对本申请的实施例进行说明。在下面的描述中,提出了许多细节。本申请可以在不需要这些细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了示出本申请的示例来提供对本申请的理解。本申请不限于下面所提出的任何具体配置和算法,而是在不脱离本申请的前提下覆盖了元素、单元和流程的任何修改、替换和改进。在下面的描述中,没有示出公知的结构和技术,以便避免对本申请造成不必要的模糊。The embodiments of the present application will be described below in conjunction with the drawings. In the following description, many details are presented. This application can be implemented without some of these details. The following description of the embodiments is only for showing an example of the present application to provide an understanding of the present application. This application is not limited to any specific configurations and algorithms proposed below, but covers any modification, replacement and improvement of elements, units and processes without departing from this application. In the following description, well-known structures and technologies are not shown in order to avoid unnecessary obscurity of the present application.
现在将参考地描述示例实施方式,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式。Example embodiments will now be described with reference, which can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein.
此外,所描述的特征、操作流程或特性可以以任何合适的方式结合在一个或更多实施例中。可以实践本申请的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组元、设备等。In addition, the described features, operating procedures, or characteristics can be combined in one or more embodiments in any suitable manner. The technical solutions of the present application can be practiced without one or more of the specific details, or other methods, components, devices, etc. can be used.
本实施例以本申请技术方案为前提进行实施,给出了实施方式和操作过程,但本申请的保护范围不限于下述的实施例。This embodiment is implemented on the premise of the technical solution of the present application, and the implementation mode and operation process are given, but the protection scope of the present application is not limited to the following embodiments.
如图1所示,本实施例所公开的固定场景集装箱验视系统包括集卡位置采集单元10、图像采集处理单元20、终端处理单元30、数据传输单元40和人机交互单元50;集卡位置采集单元10设置为控制集卡进出道口;人机交互单元50设置为控制图像采集,设备交接单(Equipment Interchange Receipt,EIR)信息显示,指示司机开箱门,显示集装箱的信息,及显示最终的验箱结果。图像采集处理单元20设置为采集箱体图像并将箱体图像传输给终端处理单元30;终端处理单元30包括分视图图像分割单元和分部件图像验视单元,分视图图像分割单元设置为根据不同的箱体图像对集装箱多个部件进行分割,分部件图像验视单元设置为对分割出来的多个部件进行缺陷检测和验视,将箱体图像检验结果先与集装箱信息进行关联,再通过数据传输单元40发送给服务器;通过数据传输单元40接收服务器发送的集装箱的箱体检验结果,并将集装箱的箱体检验结果通过人机交互单元50进行显示。As shown in Figure 1, the fixed scene container inspection system disclosed in this embodiment includes a collection card position collection unit 10, an image collection and processing unit 20, a terminal processing unit 30, a data transmission unit 40, and a human-computer interaction unit 50; The location acquisition unit 10 is set to control the entrance and exit of the truck; the human-computer interaction unit 50 is set to control image acquisition, and the Equipment Interchange Receipt (EIR) information display, instructs the driver to open the door, display the information of the container, and display the final The inspection results. The image acquisition and processing unit 20 is configured to collect the box image and transmit the box image to the terminal processing unit 30; the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit, and the sub-view image segmentation unit is set according to different The container image is divided into multiple parts of the container, and the sub-component image inspection unit is set to perform defect detection and inspection on the segmented parts. The inspection result of the box image is first associated with the container information, and then the data is passed The transmission unit 40 sends to the server; the data transmission unit 40 receives the container inspection result sent by the server, and displays the container inspection result through the human-computer interaction unit 50.
集卡位置采集单元10设置为控制停车杆的起落从而控制集卡的进出。人机交互单元50设置为显示EIR信息,控制图像采集处理单元20采集图像,接受终端处理的回馈信息来指示司机打开箱门,并且获取最终的验箱信息。图像采集处理单元20设置为采集箱体图像并将箱体图像传输给终端处理单元30;终端处理单元30包括分视图图像分割单元和分部件图像验视单元,分视图图像分割单元根据不同的箱体图像对集装箱多个部件进行分割,分部件图像验视单元对分割出来的多个部件进行缺陷检测和验视;将箱体图像检验结果与集装箱信息进行关联,再通过数据传输单元40将集装箱信息发送给服务器;通过数据传输单元40接收服务器发送的集装箱的箱体检验结果,并将集装箱的箱体检验结果通过人机交互单元50进行显示。其中,所述集装箱信息包括集装箱箱型和箱号。The truck position collection unit 10 is configured to control the up and down of the parking rod to control the in and out of the truck. The human-computer interaction unit 50 is configured to display EIR information, control the image acquisition processing unit 20 to acquire images, receive feedback information processed by the terminal to instruct the driver to open the box door, and obtain the final box inspection information. The image acquisition and processing unit 20 is configured to collect the box image and transmit the box image to the terminal processing unit 30; the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit. The sub-view image segmentation unit is based on different boxes. The container image is segmented into multiple parts of the container, and the sub-component image inspection unit performs defect detection and inspection on the segmented parts; the container image inspection result is associated with the container information, and then the container is transmitted through the data transmission unit 40 The information is sent to the server; the container inspection result sent by the server is received through the data transmission unit 40, and the container inspection result is displayed by the human-computer interaction unit 50. Wherein, the container information includes container type and container number.
所述集卡位置采集单元10,包括布置在车道起始位置和车道终点位置的地感线圈A和地感线圈B、与所述地感线圈A和所述地感线圈B连接的车检器以及沿车道前进方向依次布置的两对红外对射开关,所述地感线圈A和所述地感线圈B通过所述车检器和停车杆控制器连接,在集卡进入车道或离开车道的情况下,所述地感线圈A或所述地感线圈B产生触发信号传输到所述车检器,所述车检器将所述触发信号传输到所述停车杆控制器,以使所述停车杆控制器控制停车杆的起落。The collection card position collection unit 10 includes a ground sensing coil A and a ground sensing coil B arranged at the start position and the end position of the lane, and a vehicle detector connected to the ground sensing coil A and the ground sensing coil B And two pairs of infrared radio switches arranged in sequence along the advancing direction of the lane, the ground sensing coil A and the ground sensing coil B are connected through the vehicle detector and the parking rod controller, and when the truck enters the lane or leaves the lane In this case, the ground sensing coil A or the ground sensing coil B generates a trigger signal and transmits it to the vehicle inspector, and the vehicle inspector transmits the trigger signal to the parking rod controller so that the The parking rod controller controls the up and down of the parking rod.
集卡位置采集单元10,包括布置在车道起始位置和终点位置的地感线圈A和B、与电感线圈连接的车检器以及沿着车道前进方向的依次布置的两对红外对射开关,车道地感线圈通过车检器和停车杆控制器连接,当集卡进入车道或离开车道时,地感线圈产生触发信号传输到车检器,车检器将信号传输到停车杆控制器,用于控制停车杆的起落。The pickup position collection unit 10 includes ground induction coils A and B arranged at the start and end positions of the lane, a vehicle detector connected to the inductance coil, and two pairs of infrared through-beam switches arranged in sequence along the advancing direction of the lane, The ground-sensing coil of the lane is connected to the parking rod controller through the car detector. When the truck enters the lane or leaves the lane, the ground-sensing coil generates a trigger signal and transmits it to the car detector, and the car detector transmits the signal to the parking rod controller. To control the ups and downs of the parking rod.
所述图像采集处理单元20,包括图像采集处理服务器、图像采集装置和图像采集辅助装置;The image acquisition and processing unit 20 includes an image acquisition and processing server, an image acquisition device, and an image acquisition auxiliary device;
所述图像采集处理服务器通过网线与所述人机交互单元50进行连接,所述图像采集处理服务器设置为接受所述人机交互单元50发送的拍摄指令,控制所述图像采集处理单元进行拍摄,并将拍摄信息通过所述数据传输单元传输到所述终端处理单元30,所述终端处理单元30设置为验视集装箱;The image acquisition and processing server is connected to the human-computer interaction unit 50 through a network cable, and the image acquisition and processing server is configured to accept a shooting instruction sent by the human-computer interaction unit 50 and control the image acquisition and processing unit to shoot, And transmitting the shooting information to the terminal processing unit 30 through the data transmission unit, and the terminal processing unit 30 is set as an inspection container;
所述图像采集装置为高清摄像头,部署在龙门架与停车杆上,设置为接受所述图像采集处理服务器的控制指令,和采集集装箱所有角度的图像;The image acquisition device is a high-definition camera, which is deployed on the gantry and parking pole, and is configured to receive control instructions from the image acquisition and processing server and to acquire images of all angles of the container;
所述图像采集辅助装置为用于在黑暗环境下,辅助所述图像采集装置采集图像的装置,所述图像采集辅助装置包括补光装置,其中,所述补光装置包括闪光灯,所述黑暗环境包括不良天气。The image capture auxiliary device is a device for assisting the image capture device to capture images in a dark environment, the image capture auxiliary device includes a light supplement device, wherein the light supplement device includes a flash, and the dark environment Including bad weather.
所述人机交互单元50,包括二维码交互机,所述人机交互单元50与所述图像采集处理单元连接,所述人机交互单元50发出控制指令,所述人机交互单元50通过所述数据传输单元40与终端服务器进行连接,所述人机交互单元50设置为获取必要的信息,通过所述二维码交互机的显示装置,显示集装箱的设备交接单EIR信息用以司机的进场确认,使司机通过交换机或手机对所述信息进行更改;The human-computer interaction unit 50 includes a two-dimensional code interaction machine, the human-computer interaction unit 50 is connected to the image acquisition and processing unit, the human-computer interaction unit 50 issues control instructions, and the human-computer interaction unit 50 passes The data transmission unit 40 is connected to a terminal server, and the human-computer interaction unit 50 is configured to obtain necessary information. Through the display device of the two-dimensional code interactive machine, the EIR information of the equipment handover list of the container is displayed for the driver's Enter the site to confirm, so that the driver can change the information through the switch or mobile phone;
所述二维码交互机还设置为在接收图像采集装置的集装箱外部照采集成功信息后与司机进行交互以指示司机打开箱门;The two-dimensional code interactive machine is also set to interact with the driver after receiving the successful information of the container exterior photograph collection of the image acquisition device to instruct the driver to open the box door;
所述二维码交互机还设置为接收处理终端的集装箱的最终检验信息,以及设置为显示缺陷信息及显示付款信息。The two-dimensional code interactive machine is also set to receive the final inspection information of the container of the processing terminal, and set to display defect information and display payment information.
在一实施例中,人机交互单元50还设置为显示集装箱到位信号。In an embodiment, the human-computer interaction unit 50 is further configured to display a container in-position signal.
在一实施例中,图像采集处理单元20还设置为采集集装箱信息,并将集装箱信息传输给终端处理单元30。In an embodiment, the image collection and processing unit 20 is further configured to collect container information and transmit the container information to the terminal processing unit 30.
可选地,图像采集处理单元20为安装在固定场地的集装箱检验摄像设备。Optionally, the image acquisition and processing unit 20 is a container inspection camera device installed at a fixed site.
可选地,图像采集处理单元20采集的箱体图像包括多张多角度箱体外部图像和箱体内部图像。Optionally, the box image collected by the image acquisition processing unit 20 includes multiple multi-angle box exterior images and box interior images.
所述图像采集处理单元20设置为采集箱体图像,所述箱体图像包括多张多角度箱体外部图像和箱体内部图像。The image acquisition and processing unit 20 is configured to acquire a box image, and the box image includes a plurality of multi-angle box exterior images and box interior images.
在一实施例中,终端处理单元30设置为控制人机交互单元50指示司机打开集装箱箱门。In one embodiment, the terminal processing unit 30 is configured to control the human-computer interaction unit 50 to instruct the driver to open the container door.
所述终端处理单元30还设置为控制所述人机交互单元50显示EIR信息。The terminal processing unit 30 is further configured to control the human-computer interaction unit 50 to display EIR information.
所述终端处理单元30还设置为控制所述人机交互单元50显示验箱结果。The terminal processing unit 30 is further configured to control the human-computer interaction unit 50 to display the case inspection result.
在一实施例中,终端处理单元30包括分视图图像分割单元和分部件图像验视单元,分视图图像分割单元根据不同的箱体图像对集装箱多个部件进行分割,分部件图像验视单元对分割出来的多个部件进行缺陷检测和验视;如果能识别出箱体的完好性,则将识别结果通过人机交互单元50进行显示,以及将识别结果通过数据传输单元40发送给服务器;如果不能识别出箱体的完好性,则再将箱体图像通过数据传输单元40发送给服务器。In one embodiment, the terminal processing unit 30 includes a sub-view image segmentation unit and a sub-component image inspection unit. The sub-view image segmentation unit divides a plurality of components of the container according to different container images, and the sub-component image inspection unit compares Perform defect detection and inspection on the multiple parts that are separated; if the integrity of the box can be recognized, the recognition result is displayed through the human-computer interaction unit 50, and the recognition result is sent to the server through the data transmission unit 40; if If the integrity of the box body cannot be recognized, the box body image is sent to the server through the data transmission unit 40.
在一实施例中,终端处理单元30还设置为对集装箱信息进行识别,将识别结果通过人机交互单元50进行显示,以及将识别结果通过数据传输单元40发送给服务器。In an embodiment, the terminal processing unit 30 is further configured to recognize container information, display the recognition result through the human-computer interaction unit 50, and send the recognition result to the server through the data transmission unit 40.
在一实施例中,终端处理单元30接收到服务器发送的集装箱的箱体检验结果后,如果集装箱的箱体检验结果为合格则启动付款程序。In one embodiment, after the terminal processing unit 30 receives the container inspection result sent by the server, if the container inspection result is qualified, the payment procedure is initiated.
在一实施例中,终端处理单元30还设置为对集装箱信息进行识别,将识别结果通过人机交互单元50进行显示,以及将识别结果通过数据传输单元40发送给服务器。In an embodiment, the terminal processing unit 30 is further configured to recognize container information, display the recognition result through the human-computer interaction unit 50, and send the recognition result to the server through the data transmission unit 40.
可选地,人机交互单元50由触摸屏组成,或者由显示屏和按钮组成。Optionally, the human-computer interaction unit 50 is composed of a touch screen, or a display screen and buttons.
所述人机交互单元50还设置为显示集装箱到位信号。The man-machine interaction unit 50 is also configured to display a container in-position signal.
本申请能有效提高集装箱的检验效率,无需人工操作,即可实现集装箱的全自动检验。The present application can effectively improve the inspection efficiency of the container, and the fully automatic inspection of the container can be realized without manual operation.
下面对本实施例所公开的固定场景集装箱验视系统进行描述。The following describes the fixed scene container inspection system disclosed in this embodiment.
图像采集处理单元20:包括图像采集处理服务器、图像采集装置,图像采集辅助装置。作为举例而非限定,图像采集单元为安装在固定场地的集装箱检验摄像头,包括前摄像头-左、前摄像头-右、后摄像头-左、后摄像头-右、前摄像头、顶部摄像头和底部摄像头,由摄像头获取箱体的前侧照-左、前侧照-右、后侧照-左、后侧照-右、箱门照(外)、内部照、顶部照、底部照、和内部照等箱体图像,传输给终端处理单元30。图像采集辅助装置包括但不限定闪光灯。Image acquisition and processing unit 20: includes an image acquisition and processing server, an image acquisition device, and an image acquisition auxiliary device. As an example and not limitation, the image acquisition unit is a container inspection camera installed in a fixed site, including front camera-left, front camera-right, rear camera-left, rear camera-right, front camera, top camera, and bottom camera. The camera obtains the front side photos of the cabinet-left, front side photos-right, back side photos-left, back side photos-right, door photos (outside), interior photos, top photos, bottom photos, and interior photos The body image is transmitted to the terminal processing unit 30. The image acquisition auxiliary device includes but is not limited to a flashlight.
终端处理单元30:作为举例而非限定,由存储介质和处理器组成,处理器设置为执行存储介质上的程序,存储介质上的程序执行以下操作:Terminal processing unit 30: As an example and not a limitation, it is composed of a storage medium and a processor. The processor is set to execute a program on the storage medium, and the program on the storage medium performs the following operations:
1.确定箱型和箱号;箱型的选择可以为20英尺标准集装箱、40英尺标准集装箱、和40英尺高柜等。1. Determine the box type and box number; the choice of box type can be 20-foot standard container, 40-foot standard container, and 40-foot tall container.
2.接收集装箱的箱体图像。2. Receive the box image of the container.
3.控制人机交互单元50指示司机打开集装箱箱门。3. Control the human-computer interaction unit 50 to instruct the driver to open the container door.
4.图像预处理单元对接收到的箱体图像进行预处理,预处理包括图像去噪和图像增强等算法。4. The image preprocessing unit preprocesses the received box image, and the preprocessing includes algorithms such as image denoising and image enhancement.
5.分视图图像分割单元根据不同的箱体图像对集装箱的多个部件进行分割。5. The split-view image segmentation unit segments multiple parts of the container according to different box images.
6.分部件图像验视单元对分割出来的多个部件进行缺陷检测和验视。6. The sub-component image inspection unit performs defect detection and inspection on the segmented multiple components.
7.将箱体图像检验结果与箱型和箱号等集装箱信息相关联后通过数据传输单元40发送给服务器。7. The result of the box image inspection is correlated with container information such as box type and box number, and then sent to the server through the data transmission unit 40.
8.接收服务器发送的集装箱的箱体检验结果,并将集装箱检验结果通过人机交互单元50进行显示。8. Receive the container inspection result sent by the server, and display the container inspection result through the human-computer interaction unit 50.
数据传输单元40:作为举例而非限定,可以采用传输控制协议/网际协议(Transmission Control Protocol/Internet Protocol,TCP/IP)协议,完成固定场景集装箱智能化验视系统与服务器之间的数据传输。The data transmission unit 40: as an example and not a limitation, a Transmission Control Protocol/Internet Protocol (TCP/IP) protocol can be used to complete the data transmission between the container intelligent laboratory system and the server in a fixed scene.
人机交互单元50:作为举例而非限定,可以由触摸屏组成,或者由显示屏和按钮组成。使用者通过使用人机交互单元50,获得集装箱到位信号、EIR信息和集装箱检验结果。The human-computer interaction unit 50: as an example and not a limitation, it may be composed of a touch screen, or a display screen and buttons. The user obtains the container in-position signal, EIR information and container inspection result by using the human-computer interaction unit 50.
固定场景集装箱验视系统使用流程如下:The use process of the fixed scene container inspection system is as follows:
1.使用时,在将集装箱运输到堆场后,司机扫描人机交互单元50的二维码获取EIR信息,并针对信息进行更改。1. When in use, after transporting the container to the yard, the driver scans the two-dimensional code of the human-computer interaction unit 50 to obtain EIR information, and make changes to the information.
2.司机根据本系统的人机交互单元50的指示,打开集装箱箱门。2. The driver opens the container door according to the instructions of the human-computer interaction unit 50 of the system.
3.本系统自动采集箱体图像。3. The system automatically collects cabinet images.
4.本系统将箱体图像和箱体信息关联后发送给服务器。4. The system associates the cabinet image with the cabinet information and sends it to the server.
5.服务器对集装箱箱体进行检验,并将集装箱检验结果发送给固定场景集装箱验视系统。根据需求,服务器还可以将集装箱检验结果发送给第三方查看, 如货运方或船公司等。5. The server inspects the container body and sends the container inspection result to the fixed scene container inspection system. According to requirements, the server can also send the container inspection results to a third party for review, such as the freight party or shipping company.
通过固定场景集装箱验视系统查看集装箱检验结果,如果集装箱的箱体检验结果为箱体完好,可以启动付款程序,并安排下一次需运输的货物的装载。如果集装箱的箱体检验结果为无法识别,则通过人机交互单元50提醒相关人员重新采集集装箱箱体图像。如果集装箱的箱体检验结果为不合格,则由集卡司机将集装箱运输到人工判断区。Check the container inspection results through the fixed scene container inspection system. If the inspection result of the container is intact, you can start the payment procedure and arrange the loading of the goods to be transported next time. If the inspection result of the container body is unrecognizable, the human-computer interaction unit 50 reminds the relevant personnel to re-collect the container body image. If the inspection result of the container body is unqualified, the truck driver will transport the container to the manual judgment area.

Claims (15)

  1. 一种固定场景集装箱验视系统,包括:集卡位置采集单元、图像采集处理单元、终端处理单元、数据传输单元和人机交互单元。A fixed scene container inspection system includes: a collection card position acquisition unit, an image acquisition processing unit, a terminal processing unit, a data transmission unit and a human-computer interaction unit.
  2. 根据权利要求1所述的系统,其中,所述集卡位置采集单元,包括布置在车道起始位置和车道终点位置的地感线圈A和地感线圈B、与所述地感线圈A和所述地感线圈B连接的车检器以及沿车道前进方向依次布置的两对红外对射开关,所述地感线圈A和所述地感线圈B通过所述车检器和停车杆控制器连接,在集卡进入车道或离开车道的情况下,所述地感线圈A或所述地感线圈B产生触发信号传输到所述车检器,所述车检器将所述触发信号传输到所述停车杆控制器,以使所述停车杆控制器控制停车杆的起落。The system according to claim 1, wherein the collection card position collecting unit includes ground sensing coil A and ground sensing coil B arranged at the start position of the lane and the end position of the lane, and the ground sensing coil A and the ground sensing coil B are arranged at the start position of the lane and the end position of the lane. The vehicle detector connected to the ground sensing coil B and two pairs of infrared on-beam switches arranged in sequence along the advancing direction of the lane, the ground sensing coil A and the ground sensing coil B are connected through the vehicle detector and the parking rod controller When the truck enters the lane or leaves the lane, the ground sensing coil A or the ground sensing coil B generates a trigger signal and transmits it to the vehicle inspector, and the vehicle inspector transmits the trigger signal to the vehicle inspector. The parking rod controller is used to make the parking rod controller control the up and down of the parking rod.
  3. 根据权利要求1所述的系统,其中,所述图像采集处理单元,包括图像采集处理服务器、图像采集装置和图像采集辅助装置;The system according to claim 1, wherein the image acquisition processing unit includes an image acquisition processing server, an image acquisition device, and an image acquisition auxiliary device;
    所述图像采集处理服务器通过网线与所述人机交互单元进行连接,所述图像采集处理服务器设置为接受所述人机交互单元发送的拍摄指令,控制所述图像采集处理单元进行拍摄,并将拍摄信息通过所述数据传输单元传输到所述终端处理单元,所述终端处理单元设置为验视集装箱;The image acquisition processing server is connected to the human-computer interaction unit through a network cable, and the image acquisition processing server is configured to accept shooting instructions sent by the human-computer interaction unit, control the image acquisition processing unit to shoot, and The shooting information is transmitted to the terminal processing unit through the data transmission unit, and the terminal processing unit is set as an inspection container;
    所述图像采集装置为高清摄像头,部署在龙门架与停车杆上,设置为接受所述图像采集处理服务器的控制指令,和采集集装箱所有角度的图像;The image acquisition device is a high-definition camera, which is deployed on the gantry and parking pole, and is configured to receive control instructions from the image acquisition and processing server and to acquire images of all angles of the container;
    所述图像采集辅助装置为用于在黑暗环境下,辅助所述图像采集装置采集图像的装置,所述图像采集辅助装置包括补光装置,其中,所述补光装置包括闪光灯,所述黑暗环境包括不良天气。The image capture auxiliary device is a device for assisting the image capture device to capture images in a dark environment, the image capture auxiliary device includes a light supplement device, wherein the light supplement device includes a flash, and the dark environment Including bad weather.
  4. 根据权利要求1所述的系统,其中,所述人机交互单元,包括二维码交互机,所述人机交互单元与所述图像采集处理单元连接,所述人机交互单元发出控制指令,所述人机交互单元通过所述数据传输单元与终端服务器进行连接,所述人机交互单元设置为获取必要的信息,通过所述二维码交互机的显示装置,显示集装箱的设备交接单EIR信息用以司机的进场确认,使司机通过交换机或手机对所述信息进行更改;The system according to claim 1, wherein the human-computer interaction unit comprises a two-dimensional code interaction machine, the human-computer interaction unit is connected to the image acquisition and processing unit, and the human-computer interaction unit issues control instructions, The human-computer interaction unit is connected to the terminal server through the data transmission unit, and the human-computer interaction unit is configured to obtain necessary information, and the display device of the two-dimensional code interaction machine displays the container's equipment transfer order EIR The information is used to confirm the arrival of the driver, so that the driver can change the information through the switch or mobile phone;
    所述二维码交互机还设置为在接收图像采集装置的集装箱外部照采集成功信息后与司机进行交互以指示司机打开箱门;The two-dimensional code interactive machine is also set to interact with the driver after receiving the successful information of the container exterior photograph collection of the image acquisition device to instruct the driver to open the box door;
    所述二维码交互机还设置为接收处理终端的集装箱的最终检验信息,以及设置为显示缺陷信息及显示付款信息。The two-dimensional code interactive machine is also set to receive the final inspection information of the container of the processing terminal, and set to display defect information and display payment information.
  5. 根据权利要求1所述的系统,其中,所述图像采集处理单元为安装在固定场地的集装箱检验摄像设备。The system according to claim 1, wherein the image acquisition and processing unit is a container inspection camera device installed in a fixed site.
  6. 根据权利要求1所述的系统,其中,所述图像采集处理单元设置为采集箱体图像,所述箱体图像包括多张多角度箱体外部图像和箱体内部图像。The system according to claim 1, wherein the image acquisition and processing unit is configured to acquire a box image, and the box image includes a plurality of multi-angle box exterior images and box interior images.
  7. 根据权利要求1所述的系统,其中,所述图像采集处理单元还设置为采集集装箱信息,并将所述集装箱信息传输给所述终端处理单元。The system according to claim 1, wherein the image collection and processing unit is further configured to collect container information and transmit the container information to the terminal processing unit.
  8. 根据权利要求1所述的系统,其中,所述终端处理单元设置为控制所述人机交互单元指示司机打开集装箱箱门。The system according to claim 1, wherein the terminal processing unit is configured to control the human-computer interaction unit to instruct the driver to open the container door.
  9. 根据权利要求1所述的系统,其中,所述终端处理单元还设置为控制所述人机交互单元显示EIR信息。The system according to claim 1, wherein the terminal processing unit is further configured to control the human-computer interaction unit to display EIR information.
  10. 根据权利要求1所述的系统,其中,所述终端处理单元还设置为控制所述人机交互单元显示验箱结果。The system according to claim 1, wherein the terminal processing unit is further configured to control the human-computer interaction unit to display the case inspection result.
  11. 根据权利要求1所述的系统,其中,所述终端处理单元包括分视图图像分割单元和分部件图像验视单元,所述分视图图像分割单元,设置为根据不同的箱体图像对集装箱的多个部件进行分割;所述分部件图像验视单元,设置为对分割出来的多个部件进行缺陷检测和验视,在识别出箱体的完好性的情况下,将识别结果通过所述人机交互单元进行显示,以及将所述识别结果通过所述数据传输单元发送给服务器,在无法识别出箱体的完好性的情况下,将箱体图像通过所述数据传输单元发送给所述服务器。The system according to claim 1, wherein the terminal processing unit includes a sub-view image segmentation unit and a sub-component image inspection unit, and the sub-view image segmentation unit is configured to multiply the container according to different container images. The sub-component image inspection unit is configured to perform defect detection and inspection on a plurality of segmented components, and when the integrity of the box is recognized, the recognition result is passed through the man-machine The interactive unit performs display, and sends the recognition result to the server through the data transmission unit, and sends the box image to the server through the data transmission unit when the integrity of the cabinet cannot be recognized.
  12. 根据权利要求1所述的系统,其中,所述终端处理单元还设置为接收到服务器发送的集装箱的箱体检验结果后,在所述集装箱的箱体检验结果为合格的情况下,启动付款程序。The system according to claim 1, wherein the terminal processing unit is further configured to, after receiving the container inspection result sent by the server, start the payment procedure when the container inspection result is qualified .
  13. 根据权利要求1所述的系统,其中,所述终端处理单元还设置为对集装箱信息进行识别,将识别结果通过所述人机交互单元进行显示,以及将所述识别结果通过所述数据传输单元发送给服务器。The system according to claim 1, wherein the terminal processing unit is further configured to recognize container information, display the recognition result through the human-computer interaction unit, and pass the recognition result through the data transmission unit Send to the server.
  14. 根据权利要求1所述的系统,其中,所述人机交互单元由触摸屏组成,或者由显示屏和按钮组成。The system according to claim 1, wherein the human-computer interaction unit is composed of a touch screen, or a display screen and buttons.
  15. 根据权利要求1所述的系统,其中,所述人机交互单元还设置为显示集装箱到位信号。The system according to claim 1, wherein the human-computer interaction unit is further configured to display a container in-position signal.
PCT/CN2020/136735 2019-12-20 2020-12-16 Fixed-site container inspection system WO2021121254A1 (en)

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